CS6C 145P | CS6C 150P | CS6C 155P | CS6P 220MX | CS6P 215MX | CS6P 210MX | CS6P 205MX | CS6P 240MX | CS6P 235MX | CS6P 230MX | CS6P 225MX | CS6P 255M/MX | CS5A 205M | CS6P 250M/MX | CS6P 245M/MX | CS5A 200M | User manual | Canadian Solar CS5A 195M, 200M, 205M, 210M, CS6C 140P, 145P, 150P, 155P, CS6P 200MX, 205MX, 210MX, 215MX, 220MX, 225MX, 230MX, 235MX, 240MX, 245M/MX, 250M/MX, 255M/MX Solar Module Installation Manual Annex
Below you will find brief information for CS6P 200MX, CS6P 205MX, CS6P 210MX, CS6P 215MX, CS6P 220MX, CS5A 195M, CS5A 200M, CS5A 205M, CS5A 210M, CS6C 140P. This annex details alternative mounting and grounding methods for Canadian Solar standard solar modules, including specifications and cleaning guidelines. It covers various mounting systems like clamping and insertion, and grounding methods using lugs, clips, and integrated systems.
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INSTALLATION
MANUAL ANNEX
OF STANDARD
SOLAR MODULE
ANNEX A: ALTERNATIVE MOUNTING METHODS
ANNEX B: ALTERNATIVE GROUNDING METHODS
ANNEX C: MODULE SPECIFICATION
ANNEX D: MODULE CLEANING GUIDELINE
AMENDED EDITIONS AND DATES
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EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
ANNEX A: ALTERNATIVE MOUNTING METHODS
All the basic requirements of the main installation manual should apply to the alternative mounting methods, unless otherwise specified.
MOUNTING METHOD A
CLAMPING
· The mounting method has been qualified by
Canadian Solar Inc. and certified by VDE and CSA.
· Top or bottom clamping methods can vary and
are dependent on the mounting structures.
The installer shall follow the mounting guidelines, recommended by the mounting system supplier.
· Canadian Solar Inc. warranty may be void in cases
where improper clamps or unsuitable installation
methods are found. When installing inter-modules
or end type clamps, take measures so as:
Not to bend the module frame
Not to touch or cast shadow on the front glass
Not to damage the surface of the frame
To ensure the clamps overlap the module frame
by at least 0.2 in (5 mm).
To ensure the clamps overlap length is at
least 1.57 in (40 mm).
Min. 3 mm thickness
· Each module must be securely fastened at a
minimum of 4 points on two opposite sides.
The clamps should be positioned according to the
authorized position ranges defined in table A-1.
Install and tighten the module clamps to the
mounting rails using the torque stated by the
mounting hardware manufacturer. M8 size bolt
and nut are used for clamping method. Tightening
torques should be within 10~17 Nm (7.4~12.5 ftlbs) for M8 x 1.5 coarse thread bolts, depending on bolt class.
· Different recommendations from specific clamping
hardware suppliers should prevail. System designer
and installer are responsible for load calculations
and for proper design of support structure.
Min. 5 mm overlap
Min. overlap length
40 mm
· Clamp material should be anodized
aluminum alloy.
· Floating type clamps are not authorized.
· Clamp positions are of crucial importance for the
reliability of the installation, the clamp centerlines
must only be positioned within the ranges indicated
in table A-1, depending on the configuration and
load.
· For configurations where the mounting rails run
parallel to the clamps installation side, precautions
should be taken to ensure the module frame
(C-shape) overlap the rail by 0.59 in (15 mm) or more.
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Table A-1:
Authorized attachments for clamping method
Uplift load ≤ 2400 Pa
Downforce load ≤ 2400 Pa
Uplift load ≤ 2400 Pa
2400 Pa ≤ Downforce load ≤ 5400 Pa
Use 4 clamps on the long side, the allowed range depends on the module type.
A1 A1
Use 4 clamps on the long side, the allowed range depends on the module type.
B1 B1
Clamping on long side frame
A1 A1
Mounting rails shall run perpendicularly or parallel to the long side frame .
Use 4 clamps on the short side, the allowed range depends on the module type. Mounting rails shall run parallel or perpendicularly to the short frame side.
A2
A2
B1 B1
Mounting rails shall run perpendicularly or parallel to the long side frame .
Use 4 clamps on the short side, the allowed range depends on the module type. An additional support bar should be placed below the module.
A2
A2
Clamping on short side frame
A2
For CS5P and CS6P series, an additional support bar should be placed below the module where download force above 1600Pa is expected.
Mounting rails should run parallel to the short side frame .
A2 A2
Support bar
Mounting rails should run parallel to the short side frame .
A2
A2
A2
A2
Support bar
EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
A2
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Authorized range for clamping as a function of model type:
Model type
CS5A
CS5AH
CS5P
CS6A
CS6P, CS5T
CS6X
CS6V
CS6VH
CS6K
A1 range (mm)
220 – 380
120 – 170
220 – 390
220 – 340
240 – 410
340 – 550
240 – 410
130 – 210
247.5– 410
B1 range (mm)
330 – 400
120 – 170
330 – 400
270 – 330
340 – 410
410 – 490
340 – 410
160 – 210
247.5– 330
A2 range (mm)
170 – 200
170 – 200
220 – 270
200 – 250
200 – 250
200 – 250
170 – 210
170 – 210
200– 250
MOUNTING METHOD B
INSERTION SYSTEMS
· The mounting method has been qualified by
Canadian Solar Inc. and certified by VDE and CSA.
· Insertion methods can vary and are dependent
on the mounting structures. The installer shall follow the mounting guidelines, recommended by the mounting system supplier.
· Each module must be securely fixed through
all its length on two opposite sides. Install and
tighten the insertion profiles to the support structure
using the hardware and instructions provided by
the mounting system manufacturer. System designer and installer are responsible for load calculations and for proper design of support structure.
· Canadian Solar Inc. warranty shall be void in cases
where improper insertion systems or unsuitable
installation methods are found. When installing
insertion profiles, take measures so as:
Not to bend the module frame
Not to touch or cast shadow on the front glass
Not to damage the surface of the frame
To ensure the insertion profiles overlap the
module frame by at least 0.39 in (10 mm).
To ensure the module frame (C-shape) overlap
the insertion profiles by at least 0.59 in (15
mm).
To ensure insertion profile thickness and
tolerance suits module thickness 1.57
in (40 mm) for most of Canadian Solar inc
modules).
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Table A-2: Authorized attachments for insertion method
Uplift load ≤ 2400 Pa
Downforce load ≤ 2400 Pa
Uplift load ≤ 2400 Pa
2400 Pa ≤ Downforce load ≤ 5400 Pa
Insertion profile on long side frame
Use 2 insertion profiles running parallel to the long side frame.
For CS6X series, installations where the downforce load can reach up to a 5400 Pa are authorized.
Insertion profile on short side frame
Use 2 insertion profiles running parallel to the short side frame.
For CS5P and CS6P series, an additional support bar should be placed below the module where download force above 1600 Pa is expected.
Use 2 insertion profiles running parallel to the short side frame.
An additional support bar should be placed below the module.
For CS6X series, installations where the downforce load can reach up to a 5400 Pa are authorized.
MOUNTING METHOD C
Grizzly Bear® FR Gen II SYSTEM
· Grizzly Bear® FR Gen II System has been qualified
by Intertek (ETL) to UL2703 for use with Canadian
Solar Inc. modules.
Components
Support Claw I Long Claw
Wind Deflector Wind Deflector
End Plate
Fastener Kit
EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
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Table A-3: Authorized attachments for Grizzly Bear® FR Gen II SYSTEM
Claw
Claw I
Compatible Modules Installation Methods
CS5A series, , CS5T-M,
CS6P series, CS6A series,
CS6X series
Only 1600Pa is authorized for CS6P/CS6X without support bar.
Place a PV module face down on protected work surface and place a Claw over the module frame flange on the short side of the module; slide to the corner and tighten the 3/8-16 x 1.25” 18-8 hex head cap screw between 24.4 and 27.1 Nm (18-20 ft-lb). Ensure that the Claw is seated up against the flanges of both the long and short sides of the module. Each module must be fitted with four (4) Claws.
Long Claw
CS6X-M, CS6X-P
This Claw is used for PV modules that are not compatible with flange clamp style
Claws. The Long Claw attaches at the module mounting holes using standard bolting method. Refer to paragraph 6.1 for suitable torque and fastening requirements.
· Refer to Grizzly Bear® FR Gen II Installation
Manual (9910010 Rev A) from PanelClaw Inc.
for more information and always follow latest
safety procedures when installing.
Failure to follow corresponding regulatory
instructions will void Canadian Solar Inc. module
warranty.
www.canadiansolar.com
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MOUNTING METHOD D
ATI CLAMPING
· The mounting method has been qualified by
Canadian Solar Inc. and certified by CSA.
· Array Technology Inc. (ATI) uses a clamp mounting
method for attaching modules to the tracker
assembly. The clamp mounting method involves
installing a module mounting clamp assembly
on the torque tube, attaching a module, and then
another clamp assembly until the row of modules
is installed. Clamps may also be installed earlier,
when bearing housings are installed on torque
tubes.
· Canadian Solar Inc. qualified 2 kinds of ATI clamps,
12 in (304.8mm) length standard clamp and 12 in (304.8mm) length high-clearance clamp. Both clamps are mounted on long side frame, in the middle position (with Universal Clamp Module Jig), so that the module is evenly divided in half by the torque tube.
· End clamps are attached to the module at the end
of each array and in the middle next to the gear
drive. Four end clamps are used for each row of modules. End clamps are at least 22 in (558.8mm) long and have four attachment holes. End clamps also include a spacer plate (fabricated for each specific module) that must be inserted in the clamp on the outside of the clamp (opposite the end
Table A-4: Authorized attachments for ATI clamping
12-inch length standard clamp
12-inch length high-clearance clamp
CS6P Series
Uplift load ≤ 1200 Pa
Downforce load ≤ 1200 Pa
Uplift load ≤ 1200 Pa
Downforce load ≤ 3600 Pa module) to maintain a balanced force with the end module.
· The top module edge must engage the clamp a
minimum of 0.375 in (9.5 mm) on the top clamp edge and the bottom module edge must engage a
minimum of 0.69 in (17.5 mm) on the bottom clamp edge. If these distances cannot be measured, a total of 0.062 in (1.57 mm) of gap is allowed between the module and both clamps.
This gap can be offset to one side or split between the clamps.
· All the clamp assemblies, spacer plate, and hard
ware should be tightened to the torque tube with
a torque setting of 18 ± 3 Nm (13 ± 2 ft-lbs), using
the long bolts provided (bolt length is dependent
on model used).
Top Channel
Bottom Lip
(Wider Flange)
CS6X Series
Module Mounting
Strap
Uplift load ≤ 2400 Pa
Downforce load ≤ 5400 Pa
Uplift load ≤ 2400 Pa
Downforce load ≤ 5400 Pa
· Refer to DuraTrack™HZ Solar Tracker Installation
Guide (November 2012, Rev. B-01) from Array
Technologies Inc. for more information and always
follow latest safety procedures when installing.
Failure to follow corresponding regulatory
instructions will void Canadian Solar Inc. module
warranty.
Intermediate
Clamp End
Clamp
Torque Tube UCM Jig
EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
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MOUNTING METHOD E
FOR SPECIFIC MODULE RANGES
FLOATING CLAMPED CONFIGURATION
(ONLY FOR CS5A-M-L LAMINATE MODEL)
· The mounting method has been certified by CSA.
· Clamping methods can vary and are dependent
on the mounting structures. The installer shall follow the mounting guidelines, recommended by the mounting system supplier.
· Each laminate must be securely fastened at a
minimum of 8 points on the two opposite long
sides. Clamp positions are of crucial importance
for the reliability of the installation, the clamp
centerlines must only be positioned within the
ranges indicated in table A-5. Install and tighten
the module clamps to the mounting rails using
the torque stated by the mounting hardware
manufacturer (in the absence of instructions,
Canadian Solar Inc. recommends a torque about
15 Nm to 20 Nm (11.1 to 14.7 ft-lbs)). System
1. Not to bend the laminate excessively
2. Not to cast shadow on the cells
3. Not to damage or scratch the surface of the
glass and backsheet
4. To ensure the clamps overlap the module glass
by at least 0.47 in (12 mm).
5. To ensure the clamps overlap length is at least
3.0 in (76 mm).
6. To ensure a minimum contact area of 1.57 in x
1.18 in (40 mm x 30 mm) between the clamp
and the mounting rails (rail thickness should be
at leat 1.57 in (40 mm)).
7. To use clamps of appropriate thickness,
allowing the CS5A-M-L 0.157 in (4 mm) glass
laminate to be fixed floatingly.
Min. overlap length
76 mm designer and installer are responsible for load calculations and for proper design of support structure.
· Clamp material should be aluminum. EPDM type
rubber or similar material should be used between
the laminate/clamp and laminate/mounting rail
interfaces in order to prevent any damages to the
laminate.
Min. 12 mm overlap
Min. overlap length
30 mm
· Canadian Solar Inc. warranty shall be void in cases
where improper clamps or unsuitable installation
methods are found. When installing inter-modules
or end type clamps, take measures so as:
· Vertical (landscape) mounting of the laminate is
not authorized unless appropriate safety hooks are
used to secure the laminate against sliding-off.
Table A-5: Authorized attachments for CS5A-M-L laminate
Uplift load ≤ 2400 Pa
Downforce load ≤ 2400 Pa
Uplift load ≤ 2400 Pa
2400 Pa ≤ Downforce load ≤ 5400 Pa
A1 A2 A1
A1 = 286 mm
A2 = 334 mm
Clamping on long side frame
Not allowed
Clamping on short side frame
A2 A2
Use 4 clamps on the long side, at the positions defined above (tolerance ±20 mm).
Mounting rails shall run perpendicularly or parallel to the long side frame.
Not allowed
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ANNEX B: ALTERNATIVE GROUNDING METHODS
All the basic requirements of the main installation manual should apply to the alternative grounding methods, unless otherwise specified.
GROUNDING METHOD A
LAY-IN-LUG + STAR WASHER
Used with 0.20 in (5 mm) standard grounding holes (CSA certified)
· Canadian Solar Inc. recommends the use of lay-in lugs certified to UL467 and UL2703 standards as general method for grounding module frames.
· Tin-plated copper lay-in-lugs such as model GBL-
4DBT from Ilsco (UL NO. E354420) is acceptable hardware choice.
· Assemble the grounding lug to the aluminum frame using stainless steel M5 screw and hardware as shown per below picture. The star washer is fitted directly under the lay-in lug and makes electrical contact by penetrating the anodized coating of the aluminum frame. The screw assembly is further fitted with a flat washer, then a split washer and finally a nut to secure the entire assembly.
· A torque moment of about 3±1 Nm (2.2 ft-lbs) should be used to fasten the lay-in-lug to the module frame. Different recommendations from specific grounding hardware suppliers should prevail.
· Insert the grounding wire (10-12AWG solid or stranded copper wire is recommended) within the lug cavity, and screw down the slotted screw using torque values stated by the supplier (depending on selected conductor diameter). Be careful not to damage the copper wire.
· The bolts, nuts, flat washers, split washers or other relevant hardware should be made of SS304 stainless steel, unless otherwise specified by the grounding hardware supplier.
M5 bolt
Fixed bolt
GBL-4DBT
Insert exposed copper wire
Star washer
Module frame
Flat washer
Split washer
M5 nut
Refer to the installation manual provided by your grounding hardware supplier for more information, such as proper preparation of the aluminum frame surface. Always follow safety procedures when installing. Failure to follow regulatory instructions will void Canadian Solar Inc. module warranty.
EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
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GROUNDING METHOD B
UGC-1 CLIPS + WEEBLUG 6.7
Used in conjonction with SolarMount® rails from UNIRAC, no hole is requested (INTERTEK certified).
· UGC-1 grounding clips are used to create groun-
ding path between the module frame and the
UNIRAC rail. WEEBlug 6.7 assemblies are designed
for use with size 6-12 AWG solid copper conductor
wire, and allow connecting the system to equip-
ment ground connector.
· Refer to Unirac Code-Compliant Installation
Manual (Pub 140130 -1cc) from UNIRAC for more
information. Always follow safety procedures when
installing. Failure to follow SolarMount Rail System
regulatory instructions will void Canadian Solar
Inc. module warranty.
WEEBLug
UGC-I
PV module guides
frame by penetrating the frame coating. The
Rapid
2+
Clamp includes integrated grounding
as a standard feature.
· The clamps have overall dimensions of 3.94 in x
1.40 in (100 mm x 35.5 mm), respectively length
by width) and are rated to 10 AWG solid copper
conductor wire.
· To install, simply position the clamp over the
mounting rail and insert the pointed clamp end
into the rail groove. Next, tighten the Rapid
Grounding Clamp using a standard drill, using
a torque of no more than 14.3 Nm (10.5 ft-lbs) to
fasten the clamp hardware (M8 x 55 Torx and M8
nut). Use of a hammer drill is not recommended.
The quantity of Rapid
2+
Grounding Clamps is
determined solely by the module layout.
· Refer to Schletter Rapid
2+
Clamp installation
instructions for more information and always
follow safety procedures when installing. Failure
to follow Rapid
2+
Clamp regulatory instructions
will void Canadian Solar Inc. module warranty.
GROUNDING METHOD C
RAPID2+ GROUNDING MIDDLE CLAMPS
Used in conjonction with any Schletter© module mounting rail (INTERTEK certified)
· Schletter Rapid
2+
Grounding Clamps are used to
create a grounding path between the module
frame and the mounting rail. An integrated
grounding pin ensures bonding to the module
GROUNDING METHOD D
GROUNDING FOR
GRIZZLY BEAR® FR GEN II SYSTEM
Only for PanelClaw Grizzly Bear® FR Gen II mounting system (INTERTEK certified)
· All PanelClaw mounting attachments or “Claws”
have been tested to and are certified under
UL Subject 2703 to act as a module and racking
equipment grounding conductor (EGC) device.
This certification allows the Claw into module and
Claw into Support connection to serve the purpose
of a copper EGC that would typically run to each
module and Support. When grounding devices are
installed according to the approved methodology
and capacity, then the connections described above
meet all the requirements outlined in NEC 690.43.
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· Each Claw to Claw, and Claw to module connection has been certified for 120A. Determine the quantity of strings that a bonding jumper connection can accommodate based on the module series fuse rating and bonding jumper size as below. Verify that all devices used in connecting this bonding jumper can accommodate the conductor being used.
· Refer to Grizzly Bear
®
FR Gen II Installation
Manual (9910010 Rev A) from PanelClaw for more
information and always follow safety procedures
when installing. Failure to follow PanelClaw
regulatory instructions will void Canadian Solar
Inc. module warranty.
path between the module and ATI clamps (WEEB-
ADC), as well as between ATI clamps and torque
tube (WEEB-ADR).
· A flexible bonding strap can be used for bonding
the Torque Tube to the Support Columns.
WEEB-ADC
WEEB-ADR
Module
Series Fuse
Rating /
DC String
Fuse
Rating (A)
Size of Bare Cu Bonding Jumper (AWG)
#12
15
#10
50
#8
Allowable Ampacity of Conductor (A)
90
#6
120
Number of Strings per Bonding Jumper
10 1 5 9 12
15 1 3 6 8
Refer to this combination of module series fuse rating and bonding jumper size not being allowed due to ampacity limitations. Please use a larger conductor in order to achieve an allowable combination.
Flexible Bonding Strap
ATI SS Clip
GROUNDING METHOD E
ATI SS CLIPS AND WEEB FOR ATI TRACKER
Only for ATI duratrack HZ Solar Tracker
(CSA certified)
· There are two optional grounding methods for
ATI duratrack HZ Solar Tracker. ATI provides an integral grounding means referred as ATI SS Clips, another alternative is the use of specific WEEB grounding clips.
· The ATI SS Clips have been tested and are certified for bonding purpose under UL Subject 3703 certification for ATI Duratrack HZ tracker. The ATI SS
Clips are used to create a grounding path between the module frame and ATI clamps.
· The WEEB (Washer, Electrical Equipment Bond)
clips have been tested to and are certified as
recognized component under UL Subject 2703.
· The WEEB clips are used to create a grounding
· The grounding clips and WEEBS are for SINGLE USE
ONLY! Do not torque fasteners down if position of solar modules is not finalized. Only slightly tighten fasteners to keep modules in place.
· Fasten the ATI clamps with a torque setting of 18
± 3 Nm (13.3 ft-lbs), and the flexible bonding strap with a torque setting of 5 Nm (3.7 ft-lbs).
· Refer to WEEB installation instructions for ATI
DuraTrack HZ mounting system only(50018785 Rev
C) from Burndy LLC and DuraTrack™HZ Solar Tracker Installation Guide (June,2014, Rev. B-02) from
Array Technologies Inc. for more information and always follow safety procedures when installing.
Failure to follow the instructions will void Canadian
Solar Inc. module warranty.
EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
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GROUNDING METHOD F
IRONRIDGE RAILS
WITH INTEGRATED GROUNDING
Only for IronRidge Inc. standard (XRS) and light
(XRL) rails with integrated grounding (INTERTEK certified to UL2703).
· Grounding is accomplished by Grounding Mid
Clamps retention teeth that penetrate the anodized coating of the photovoltaic modules frame to contact the metal, creating a bonded connection from module to module.
· In addition the Grounding Mid Clamps stainless steel T-Bolt's serrations penetrate the anodized coating of the XRL Rail and XRS Rail, creating a bonded connection from module to rail.
· Grounding Strap is used as additional bonding for grounding, creating a bonded connection from rail to rail.
· Grounding of each end rail can be done using any
NRTL approved Grounding Lug. Secure the grounding lug to the XRL Rail or XRS Rail's top slot using hex bolt, flat washer, split lock washer, and nut.
Grounding Mid Clamp
Secures PV modules to rails and provides grounding to the rail and between the two adjacent modules.
GROUNDING METHOD G:
WEEB-DPF GROUNDING CLIP
FOR COSMA TOP CLAMP
Only for Cosma/Magna top clamp mounting system (CSA certified).
· The WEEB-DPF grounding clips have been tested and are certified as recognized component under
UL Subject 2703.
· The WEEB-DPF grounding clips are used to create a grounding path between the module frame and the Cosma East/West mounting rails.
· Any NRTL approved grounding lug assembly can be used for grounding each Cosma mounting rail, after drilling bolt clearance hole Ø 0.33 in (8.4mm) on center of vertical rail support.
· The WEEB-DPF must be used in conjunction with the module clamps in alternating rows starting with the second column of clamps at the West end of the table working towards the East. The WEEB-
DPF must fully contact the module frames and the
E/W rail.
· WEEBs are for SINGLE USE ONLY! Do not torque fasteners down if position of solar modules is not finalized.
· Fasten the Cosma top clamps with a torque setting of 14 ± 2 Nm.
1/4'' Hex Nut
Grounding
Mid Clamp
1/4'' T-Bolt
· Fasten the grounding mid clamps with a torque setting of 9.5± 2 Nm (84 in-lbs).
· Refer to Standard (XRS) and Light (XRL) Rails with
Integrated Grounding Installation Manual
(2013 Edition v1.13) from IronRidge Inc. for more information. Always follow safety procedures when installing. Failure to follow the regulatory instructions will void Canadian Solar Inc. module warranty.
· Refer to Ground Mount Racking Structure Assembly
Instructions (V1.5_7196_CEC0022_02-21-2013) from
Cosma for more information and always follow safety procedures when installing. Failure to follow
Cosma regulatory instructions will void Canadian
Solar Inc. module warranty.
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GROUNDING METHOD H
DYNORAXX® DYNOBOND CLIPS
Used in conjunction with any Canadian Solar Inc. standard modules, long or short frame installation
(CSA certified)
· The DynoRaxx® DynoBond clips have been tested and are certified as recognized component under
UL467 and UL Subject 2703. The UL listing number is E357716.
· The DynoBond clip is used as a jumper between modules acting as a bridge for the equipment ground path, up to a maximum overcurrent protection level of 15 A.
· The DynoBond clip consists of two stainless steel spring clamps and a 12AWG tin plated wire ordered in 8 in, 38 in, 76 in, and 96 in (203.2mm,
965.2mm, 1930.4mm, 2438.4mm) lengths.
Grounding is accomplished by stainless steel spring clamps retention teeth that penetrate the anodized coating of the photovoltaic modules frame to contact the metal, creating a bonded connection from module to module.
· Position the DynoBond clip on the bottom lip flange of the first module. To engage the module frame fit the module's bottom lip flange between the toothed sections of the stainless steel spring clamp. Next, fit the adjacent module with the free end of the DynoBond clip. Leave slack in wire for expansion and contraction of module frame.
· DynoBond clips are for
SINGLE USE ONLY!
If a DynoBond is removed for any reason a new
DynoBond must be used for replacement.
12 gauge tin-plated copper
Stainless steel spring clamp
GROUNDING METHOD I
RBI SOLAR ¼” RAISED PURLIN MODULE
BONDING
Only for use with RBI Solar Ground Mount System
Model GM-I (Intertek classified)
· RBI Solar model GM-I has been tested and is certified as mounting system under UL Subject 2703, in particular its Raised Zee Purlin component has been approved for bonding with module frame.
· The raised Zee purlin integrated with pre-punched grounding holes is manufactured by RBI Solar Inc.
Grounding is accomplished by the pre-punched raised holes that penetrate the anodized coating of the photovoltaic modules frame to contact the metal, creating a bonded connection from module to Zee Purlin.
· Assemble the fastening stainless steel hardware
(1/4 in. hex bolt, 1/4 in. washer, 1/4 in. fender washer, 1/4 in. flange nut) to the grounding hole on the frame and the raised Zee purlin as shown in the picture.
· The correct placement of the frame and the zee purlin must be in vertical crossed orientation.
· A torque moment of 11 Nm (8.1 ft-lbs) should be used to fasten the grounding parts to module frame.
Module frame
1/4'' S.S. HEX Bolt
1/4'' S.S. HEX Washer
1/4'' S.S. fender washer
1/4'' S.S. flange nut
Factory crimped connection
Teeth embed into module frame
· Refer to DynoRaxx® DynoBond Installation Manual
(publication no 090413) from DYNORAXX for more information. Always follow safety procedures when installing. Failure to follow the regulatory instructions will void Canadian Solar Inc. module warranty.
Refer to Ground Mount System Model GM-I module
Installation Manual (14 April 2014,version 21) from
RBI Solar for more information. Always follow safety procedures when installing. Failure to follow the regulatory instructions will void Canadian Solar Inc. module warranty.
EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
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ANNEX C: MODULE SPECIFICATION
Standard Test Conditions are: irradiance of 1000 W/ m
2
, AM1.5 spectrum, and cell temperature of 25°C.
The electrical characteristics are respectively within
± 10 % or [0; +5 W] of the indicated values for Isc,
Voc and Pmax. Specifications are subject to change without notice.
Table 1: Specifications for CS-series photovoltaic modules under STC
Module Type
CS5A-195M
CS5A-200M
CS5A-205M
CS5A-210M
CS6C-140P
CS6C-145P
CS6C-150P
CS6C-155P
CS6P-200MX
CS6P-205MX
CS6P-210MX
CS6P-215MX
CS6P-220MX
CS6P-225MX
CS6P-230MX
CS6P-235MX
CS6P-240MX
CS6P-245M/MX
CS6P-250M/MX
CS6P-255M/MX
CS6P-260M/MM/MX
CS6P-265 M/MM/MX
CS6P-270M/MM/MX
CS6P-275M/MM/MX
CS6P-200PX
CS6P-205PX
CS6P-210PX
CS6P-215PX
CS6P-220PX
CS6P-225PX
CS6P-230PX
Maximum
Power
Pmax <W>
Operating voltage
Vmp <V>
Operating current
Imp <A>
255.0
260.0
265.0
270.0
275.0
215.0
220.0
225.0
230.0
235.0
240.0
245.0
250.0
200.0
205.0
210.0
215.0
220.0
225.0
230.0
195.0
200.0
205.0
210.0
140.0
145.0
150.0
155.0
200.0
205.0
210.0
30.5
30.7
30.9
31.1
31.3
29.3
29.5
29.7
29.9
30.1
30.2
30.3
30.4
28.9
28.9
29.0
29.0
29.2
29.4
29.6
18.1
18.1
29.2
29.2
29.3
37
37.4
37.7
38.1
17.9
17.9
8.35
8.48
8.61
8.67
8.80
7.33
7.45
7.58
7.70
7.82
7.95
8.09
8.22
6.93
7.09
7.25
7.40
7.53
7.65
7.78
8.30
8.54
6.86
7.02
7.17
5.27
5.35
5.43
5.51
7.84
8.09
37.7
37.8
37.9
38.2
38.3
36.8
36.9
37.0
37.1
37.2
37.3
37.4
37.5
Open
Circuit
Voltage
Voc <V>
45
45.3
45.4
45.6
22.1
22.2
22.3
22.4
36.5
36.5
36.7
36.2
36.2
36.4
36.5
36.6
36.7
36.8
8.87
8.99
9.11
9.19
9.31
7.89
7.97
8.07
8.22
8.34
8.46
8.61
8.74
7.67
7.78
7.89
8.01
8.09
8.19
8.34
Short
Circuit
Current
Isc <A>
5.62
5.71
5.81
5.90
8.40
8.65
8.87
9.09
7.56
7.66
7.77
Max. Series
Fuse
Rating <A>
Overall
Dimension
<mm>
1595 ˣ 801 ˣ 40
1485 ˣ 666 ˣ 40
1638 ˣ 982 ˣ 40
1638 ˣ 982 ˣ 40
Weight
<kg>
15.3
12.0
18.5 (CS6PxxxM/MM) or 20.0
(CS6P-xxx-
MX)
18.5
(CS6P-xxxP) or 20.0
(CS6P-xxx-
PX)
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
10.00
10.00
10.00
10.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
www.canadiansolar.com
16 |
Module Type
CS6P-235PX
CS6P-240P/PX
CS6P-245P/PX
CS6P-250P/PX
CS6P-255P/PX
CS6P-260P/PX
CS6P-265P/PX
CS6P-270P/PX
CS6P-275P/PX
CS6A-160M
CS6A-165M
CS6A-170M
CS6A-175M/MM
CS6A-180M/MM
CS6A-185M/MM
CS6A-190M/MM
CS6A-195M/MM
CS6A-200M/MM
CS6A-205M/MM
CS6A-210M/MM
CS6A-215M/MM
CS6A-220M/MM
CS6A-195P
CS6A-200P
CS6A-205P
CS6A-210P
CS6A-215P
CS6A-220P
CS6X-290P
CS6X-295P
CS6X-300P
CS6X-305P
CS6X-310P
CS6X-315P
CS6X-320P
CS6X-325P
CS6X-330P
CS6V-200M
CS6V-205M
CS6V-210M/MM
CS6V-215M/MM
CS6V-220M/MM
CS6V-225M/MM
CS6V-230M/MM
CS6V-235MM
Maximum
Power
Pmax <W>
Operating voltage
Vmp <V>
Operating current
Imp <A>
205.0
210.0
215.0
220.0
225.0
230.0
235.0
290.0
295.0
300.0
305.0
310.0
315.0
320.0
325.0
330.0
200.0
210.0
215.0
220.0
195.0
200.0
205.0
210.0
215.0
220.0
235.0
240.0
245.0
250.0
255.0
260.0
265.0
270.0
275.0
160.0
165.0
170.0
175.0
180.0
185.0
190.0
195.0
200.0
205.0
25.3
25.4
25.5
25.7
26.0
26.1
26.4
35.9
36.0
36.1
36.3
36.4
36.6
36.8
37.0
37.2
25.2
24.6
24.7
24.8
24.0
24.1
24.2
24.3
24.5
24.6
29.8
29.9
30.0
30.1
30.2
30.4
30.6
30.8
31.0
23.3
23.4
23.5
23.6
23.8
23.9
24.1
24.2
24.3
24.5
8.11
8.27
8.43
8.56
8.67
8.81
8.91
8.08
8.19
8.30
8.41
8.52
8.61
8.69
8.78
8.88
7.95
8.54
8.70
8.87
8.13
8.30
8.47
8.63
8.78
8.95
7.90
8.03
8.17
8.30
8.43
8.56
8.66
8.75
8.88
6.86
7.06
7.24
7.41
7.58
7.74
7.87
8.04
8.22
8.38
29.2
29.2
29.4
29.5
29.6
29.7
29.8
29.9
30.0
30.2
37.2
37.4
37.5
37.7
37.9
38.0
Open
Circuit
Voltage
Voc <V>
36.9
37.0
37.1
30.3
30.4
30.6
29.6
29.8
29.9
30.0
30.2
30.4
31.2
31.3
31.5
31.6
31.8
31.9
32.1
44.4
44.5
44.6
44.8
44.9
45.1
45.3
45.5
45.6
31.1
7.56
7.71
7.80
7.92
8.07
8.26
8.38
8.56
8.74
8.90
8.87
9.00
9.12
9.23
9.32
9.45
Short
Circuit
Current
Isc <A>
8.46
8.59
8.74
9.06
9.22
9.31
8.69
8.87
9.03
9.19
9.35
9.45
8.63
8.79
8.94
9.08
9.19
9.33
9.45
8.64
8.76
8.87
8.97
9.08
9.18
9.26
9.34
9.45
8.46
Max. Series
Fuse
Rating <A>
Overall
Dimension
<mm>
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
1638 ˣ 982 ˣ 40
1324 ˣ 984 ˣ 40
1324 ˣ 984 ˣ 40
1954 ˣ 982 ˣ 40
1638 ˣ 826 ˣ 40
Weight
<kg>
18.5
(CS6P-xxxP) or 20.0
(CS6P-xxx-
PX)
15.5
15.5
22.0
(3.2 mm
Glass)
16.0
EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
Module Type
CS6V-230P
CS6VH-95P
CS6VH-100P
CS6VH-105P
CS6VH-110P
CS6VH-115P
CS6K-210P
CS6K-215P
CS6K-220P
CS6K-225P
CS6K-230P
CS6K-235P
CS6K-240P
CS6K-245P
CS6K-250P
CS6VH-100M/MM
CS6VH-105M/MM
CS6VH-110M/MM
CS6VH-115M/MM
CS6VH-120MM
CS6V-190P
CS6V-195P
CS6V-200P
CS6V-205P
CS6V-210P
CS6V-215P
CS6V-220P
CS6V-225P
CS6K-255P
CS6K-260P
CS6K-265P
CS6K-270P
CS6K-275P
CS6K-220M/MM
CS6K-225M/MM
CS6K-230M/MM
CS6K-235M/MM
CS6K-240M/MM
CS6K-245M/MM
CS6K-250M/MM
CS6K-255M/MM
CS6K-260M/MM
CS6K-265 M/MM
CS6K-270M/MM
CS6K-275M/MM
| 17
Maximum
Power
Pmax <W>
Operating voltage
Vmp <V>
Operating current
Imp <A>
245.0
250.0
255.0
260.0
265.0
270.0
275.0
255.0
260.0
265.0
270.0
275.0
220.0
225.0
230.0
235.0
240.0
210.0
215.0
220.0
225.0
230.0
235.0
240.0
245.0
250.0
100.0
105.0
110.0
115.0
120.0
190.0
195.0
200.0
205.0
210.0
215.0
220.0
225.0
230.0
95.0
100.0
105.0
110.0
115.0
30.3
30.4
30.5
30.7
30.9
31.1
31.3
30.2
30.4
30.6
30.8
31.0
29.5
29.7
29.9
30.1
30.2
29.0
29.0
29.2
29.4
29.6
29.8
29.9
30.0
30.1
12.6
12.7
12.9
13.1
13.4
24.6
24.8
24.9
25.0
25.1
25.3
25.5
25.7
25.9
12.3
12.5
12.6
12.7
12.9
8.09
8.22
8.35
8.48
8.61
8.67
8.80
8.43
8.56
8.66
8.75
8.88
7.45
7.58
7.70
7.82
7.95
7.25
7.40
7.53
7.65
7.78
7.90
8.03
8.17
8.30
7.95
8.27
8.55
8.80
8.99
7.73
7.87
8.03
8.19
8.35
8.51
8.64
8.75
8.90
7.7
8.03
8.35
8.63
8.88
31.1
31.2
31.4
31.6
31.7
15.3
15.4
15.5
15.7
15.8
16.0
16.1
30.6
30.7
30.8
30.9
Open
Circuit
Voltage
Voc <V>
15.5
15.7
15.8
36.4
36.5
36.6
36.7
36.8
36.9
37.0
37.1
37.2
37.4
37.5
37.7
37.8
37.9
38.2
38.3
37.4
37.5
37.7
37.9
38.0
36.9
37.0
37.1
37.2
37.3
Max. Series
Fuse
Rating <A>
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
15.00
Overall
Dimension
<mm>
844 ˣ 826 ˣ 40
1638 ˣ 826 ˣ 40
844 ˣ 826 ˣ 40
1650 ˣ 992 ˣ 40
Weight
<kg>
9.0
16.0
9.0
19.0
8.92
9.07
9.21
9.32
9.47
8.28
8.59
8.91
9.2
9.46
9.32
9.56
8.28
8.44
8.59
8.76
Short
Circuit
Current
Isc <A>
8.46
8.78
9.07
7.89
8.01
8.09
8.19
8.34
8.46
8.59
8.74
8.87
8.61
8.74
8.87
8.99
9.11
9.19
9.31
9.00
9.12
9.23
9.32
9.45
7.97
8.07
8.22
8.34
8.46
www.canadiansolar.com
18 |
ANNEX D: MODULE CLEANING GUIDELINE
This manual covers requirements for the cleaning procedure of Canadian Solar Inc. photovoltaic modules. The purpose of these cleaning guidelines is to provide general information for cleaning
Canadian Solar modules. Professional installer should read these guidelines carefully and strictly follow these instructions.
Failure to follow these instructions may result in death, injury or property damage to photovoltaic module. Damages induced by inappropriate cleaning procedures will void Canadian Solar warranty.
SAFETY WARNING
· Cleaning activities create risk of damaging the modules and array components, as well as increasing the potential electric shock hazard.
· Cracked or broken modules represent an electric shock hazard due to leakage currents, and the risk of shock is increased when modules are wet. Before cleaning, thoroughly inspect modules for cracks, damage, and loose connections.
· The voltage and current present in an array during daylight hours are sufficient to cause a lethal electrical shock.
· Ensure that the circuit is disconnected before starting the cleaning procedure as contact with leakage of electrically active parts can result in injury.
· Ensure that the array has been disconnected to other active components (such as inverter or combiner boxes) before starting with the cleaning.
· Wear suitable protection (Clothes, insulated gloves, etc.).
·
Do not
immerse the module, partially or totally, in water or any other cleaning solution.
HANDLING NOTICE
· Use a proper cleaning solution and suitable cleaning equipment.
·
Do not
use abrasive or electric cleaners on the module.
· Particular attention should be taken to avoid the module backsheet or frame to come in contact with sharp objects, as scratches may directly affect product safety.
·
Do not
use de-greasers on the module.
·
Do not
use cleaning corrosive solutions containing
acid, alkali, acetone, or industrial alcohol.
· Canadian Solar Inc. recommends to avoid rotating brush cleaning method, as it can lead to the formation of micro cracks.
· Dirt must never be scraped or rubbed away when dry, as this will cause micro-scratches on the glass surface.
OPERATION PREPARATION
· Noticeable dirt must be rubbed away by gentle cleaning implement (soft cloth, sponge or brush with soft bristles).
· Ensure that brushes or agitating tools are not
abrasive to glass, EPDM, silicone, aluminum, or
steel.
· Conduct the cleaning activities avoiding the hottest hours of the day, in order to avoid thermal stress on the module.
Recommended the following to be used:
· Water with low mineral content
· Near neutral PH water
· The maximum water pressure recommended
is 4 MPa (40 bar)
EN-Rev IM/GN-AM-EN/A2 Copyright © Dec. 2014. Canadian Solar Inc.
CLEANING METHODS
Method A: Compressed Air
Canadian Solar Inc. recommends cleaning the soft dirt (like dust) on modules just with air pressure. This technique can be applied as long as the method is efficient enough considering the existing conditions.
Method B: Wet cleaning
If excessive soiling is present on module surface, a non-conductive brush, sponge, or other mild agitating method may be used with caution.
· Ensure that any brushes or agitating tools are constructed with non-conductive materials to minimize risk of electric shock and that they are not abrasive to the glass or the aluminum frame.
· If grease is present, an environmental friendly cleaning agent may be used with caution.
AMENDMENT EDITIONS AND DATES
· The first edition Rev A1 is released in Apr, 2014.
· The second edition Rev A2 is released in Dec, 2014
| 19 www.canadiansolar.com
CANADIAN SOLAR INC.
545 Speedvale Avenue West, Guelph, Ontario, Canada N1K 1E6
www.canadiansolar.com
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Key features
- Multiple Mounting Methods
- Various Grounding Options
- Detailed Specifications
- Cleaning Guidelines
- Safety Precautions
- Compliance Certifications