CAREL pCO5+ Small, Medium, Large, Extralarge Programmable Controller User manual
The pCO5+ Small, pCO5+ Medium, pCO5+ Large, pCO5+ Extralarge are microprocessor-based, programmable electronic controllers that are fully compatible (hardware and software) with the pCO Sistema family of devices, which includes programmable controllers, user terminals, gateways, communication devices and remote management devices. These devices represent a powerful control system that can be easily interfaced with most Building Management Systems (BMS) available on the market. The pCO5+ has been developed by CAREL to provide solutions to a host of applications in air-conditioning, refrigeration and HVAC/R in general. It is highly flexible and can be used to make special products on customer specifications.
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pCO5+
Programmable Controller
User manual
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
I n t e g r a t e d
C o n t r o l
S o l u t i o n s
&
E n e r g y
S a v i n g s
ENG
DISPOSAL
IMPORTANT
CAREL bases the development of its products on decades of experience in
HVAC, on the continuous investments in technological innovations to products,
procedures and strict quality processes with in-circuit and functional testing on
100% of its products, and on the most innovative production technology available
on the market. CAREL and its subsidiaries nonetheless cannot guarantee that all
the aspects of the product and the software included with the product respond
to the requirements of the final application, despite the product being developed
according to start-of-the-art techniques.
The customer (manufacturer, developer or installer of the final equipment) accepts
all liability and risk relating to the configuration of the product in order to reach
the expected results in relation to the specific final installation and/or equipment.
CAREL may, based on specific agreements, act as a consultant for the positive
commissioning of the final unit/application, however in no case does it accept
liability for the correct operation of the final equipment/system.
INFORMATION FOR USERS ON THE CORRECT HANDLING OF WASTE
ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE)
In reference to European Union directive 2002/96/EC issued on 27 January 2003
and the related national legislation, please note that:
•
WEEE cannot be disposed of as municipal waste and such waste must be
collected and disposed of separately;
•
the public or private waste collection systems defined by local legislation must
be used. In addition, the equipment can be returned to the distributor at the
end of its working life when buying new equipment;
•
the equipment may contain hazardous substances: the improper use or
incorrect disposal of such may have negative effects on human health and on
the environment;
•
the symbol (crossed-out wheeled bin) shown on the product or on the
packaging and on the instruction sheet indicates that the equipment has
been introduced onto the market after 13 August 2005 and that it must be
disposed of separately;
•
in the event of illegal disposal of electrical and electronic waste, the penalties
are specified by local waste disposal legislation.
The CAREL product is a state-of-the-art product, whose operation is specified in the
technical documentation supplied with the product or can be downloaded, even
prior to purchase, from the website www.CAREL.com.
Each CAREL product, in relation to its advanced level of technology, requires setup
/ configuration / programming / commissioning to be able to operate in the best
possible way for the specific application. The failure to complete such operations,
which are required/indicated in the user manual, may cause the final product to
malfunction; CAREL accepts no liability in such cases.
Only qualified personnel may install or carry out technical service on the product.
The customer must only use the product in the manner described in the
documentation relating to the product.
Warranty on the materials: 2 years (from the date of production, excluding
consumables).
In addition to observing any further warnings described in this manual, the
following warnings must be heeded for all CAREL products:
•
Prevent the electronic circuits from getting wet. Rain, humidity and all
types of liquids or condensate contain corrosive minerals that may damage
the electronic circuits. In any case, the product should be used or stored
in environments that comply with the temperature and humidity limits
specified in the manual.
•
Do not install the device in particularly hot environments. Too high
temperatures may reduce the life of electronic devices, damage them and
deform or melt the plastic parts. In any case, the product should be used
or stored in environments that comply with the temperature and humidity
limits specified in the manual.
•
Do not attempt to open the device in any way other than described in the
manual.
•
Do not drop, hit or shake the device, as the internal circuits and mechanisms
may be irreparably damaged.
•
Do not use corrosive chemicals, solvents or aggressive detergents to clean
the device.
•
Do not use the product for applications other than those specified in the
technical manual.
Approval: the quality and safety of CAREL INDUSTRIES Hqs products are
guaranteed by the ISO 9001 certified design and production system.
WARNING: separate as much as possible the probe and digital input signal
cables from the cables carrying inductive loads and power cables to avoid
possible electromagnetic disturbance.
Never run power cables (including the electrical panel wiring) and signal
cables in the same conduits.
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
All of the above suggestions likewise apply to the controllers, serial boards,
programming keys or any other accessory in the CAREL product portfolio.
CAREL adopts a policy of continual development. Consequently, CAREL reserves
the right to make changes and improvements to any product described in this
document without prior warning.
The technical specifications shown in the manual may be changed without prior
warning.
The liability of CAREL in relation to its products is specified in the CAREL general
contract conditions, available on the website www.CAREL.com and/or by specific
agreements with customers; specifically, to the extent where allowed by applicable
legislation, in no case will CAREL, its employees or subsidiaries be liable for any
lost earnings or sales, losses of data and information, costs of replacement
goods or services, damage to things or people, downtime or any direct, indirect,
incidental, actual, punitive, exemplary, special or consequential damage of any
kind whatsoever, whether contractual, extra-contractual or due to negligence, or
any other liabilities deriving from the installation, use or impossibility to use the
product, even if CAREL or its subsidiaries are warned of the possibility of such
damage.
3
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Content
1. INTRODUCTION
1.1
1.2
1.3
1.4
1.5
1.6
12
7.
7.1
13
8.
8.1
8.2
8.3
8.4
15
Mounting on DIN rail and dimensions ...............................................15
Installation ............................................................................................................15
Preliminary operations ..................................................................................16
Serial network electrical connections .................................................16
Connecting the terminal .............................................................................18
Input/output labels.........................................................................................19
I/O table .................................................................................................................20
Small and Medium pCO5+: connecting terminals .....................21
Large and Extralarge pCO5+: connecting terminals..................22
pCO5+ with built-in driver: connecting terminals ......................23
pCOE: connecting terminals .....................................................................23
pCO5+ terminals description ...................................................................24
5. INPUT/OUTPUT CONNECTIONS
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
6.5
6.6
Serial ports ............................................................................................................13
Port J26 configuration...................................................................................14
Controller network connections.............................................................14
4. INSTALLATION
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
6.1
6.2
6.3
6.4
pCO5+ Design....................................................................................................12
3. COMMUNICATION PORTS
3.1
3.2
3.3
6.
Programmability .................................................................................................7
Functional layout .................................................................................................8
Terminals..................................................................................................................9
BMS port expansion cards .............................................................................9
Fieldbus port expansions cards...............................................................10
External modules..............................................................................................11
2. DESIGN
2.1
7
START-UP
Switch-on ..............................................................................................................36
Private and shared terminals.....................................................................36
Setting the controller’s address ...............................................................36
Setting the terminal’s address and connecting
the controller to the terminal ...................................................................37
Uploading software ........................................................................................38
Checking the software installed and other information .........39
APPLICATION DIAGRAMS
41
Devices that can be connected to the pCO5+ .............................44
TECHNICAL SPECIFICATIONS
46
pCO5+ Technical Specifications..............................................................46
Conformity to standards ..............................................................................50
Models ....................................................................................................................50
Connectors ...........................................................................................................50
9. APPENDIX
9.1
9.2
9.3
9.4
36
51
Smart Key: operating instructions .........................................................51
pCO Manager: operating instructions ................................................52
Pendrive: operating instructions ............................................................54
Configuring pCOWeb/pCOnet from a system screen ..............58
26
Power supply ......................................................................................................26
Universal inputs/outputs.............................................................................26
Digital inputs .......................................................................................................29
Optically-isolated analogue outputs ...................................................31
Connecting the electronic valve ............................................................33
Digital outputs ...................................................................................................34
Solid state relay (SSR) digital outputs .................................................34
General connection diagram....................................................................35
5
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1. INTRODUCTION
• wide range of models distinguished by:
The pCO5+ is a microprocessor-based, programmable electronic
controller that is fully compatible (hardware and software) with the pCO
Sistema family of devices, which includes programmable controllers, user
terminals, gateways, communication devices and remote management
devices. These devices represent a powerful control system that can
be easily interfaced with most Building Management Systems (BMS)
available on the market.
- microprocessor storage capacity: 5 or 9 MB;
- size (Small, Medium, Large, Extralarge), for maximum flexibility
depending on the application;
- solid state relay (SSR) digital outputs (24/230 V);
- NO or NC relay outputs;
- USB ports;
- optically-isolated/non-optically-isolated built-in serial ports;
- built-in display.
• various kinds of connectors (spring, screw, etc.).
The pCO5+ controller has been developed by CAREL to provide solutions
to a host of applications in air-conditioning, refrigeration and HVAC/R in
general. It is highly flexible and can be used to make special products on
customer specifications.
(*) function available from Smart Key firmware version 4.0.
Main features of terminal
Thanks to the capabilities of the application software, while the unit is
normally working the user terminal can be used to:
• edit the main parameters;
• receive acoustic alerts (from buzzer) and visual alerts (on display) of any
alarms triggered;
• view active functions and measured quantities displayed by LED
indicators.
In a pLAN network (pCO Local Area Network) the pCO5+ can be connected
to input/output expansion cards (e.g. pCOe), to other pCO5+ controllers,
to all the controllers of the pCO Sistema family and to the terminals of the
pGD range. Up to 32 devices (controllers and terminals) can be connected
together, allowing highly efficient sharing of information. Each device in
the pLAN network can exchange digital or analogue data with all the
others, depending on the application program used.
Compared to pCO3 controllers, pCO5+ units are equipped with two extra
built-in RS485 serial ports – one for the Fieldbus and one for supervision/
telemaintenance purposes (BMS).
1.1
Programmability
The programmable controllers of the pCO family can be programmed
using the 1Tool development software, which offers the following
advantages:
• transferability of software. Applications developed for the pCO can be
quickly and easily transferred between different hardware platforms by
simply modifying the inputs and outputs;
• rapid development of custom programs at competitive costs;
• reliability guaranteed by the use of standard routines, tested in the lab
and in the field.
Each Fieldbus serial port, whether built into the controller or installed via
an optional card, can be connected to controlled field devices such as
valve and damper actuators and external drivers (e.g. drivers for electronic
expansion valves, EVD Evolution).
Each BMS serial port, whether built into the controller or installed via
an optional card, can be connected to field-level, automation-level
or management-level standard bus systems, such as Konnex®, LON®,
BACnet™, etc.
In addition, using 1Tool provides customers with maximum confidentiality
and ample self-management when developing new programs on their
own. Using the same hardware for different applications enhances
standardization, with the clear advantage of being able to perform incircuit, functional and burn-in tests on all products, thereby ensuring a
high level of reliability in general and in terms of individual electronic
components.
The Medium range includes controller versions with one or two built-in
drivers for electronic expansion valves. The Ultracap module (accessory)
can be used as an emergency power supply for valve drivers, and allows
shutting the valves completely in case of power failures (alternating
current).
Main features
• the same controller can be connected to up to 3 PGD terminals;
• the program and parameters are saved permanently in a non-volatile
memory (flash memory), preventing data loss in case of power failures
(without requiring a backup battery);
• 32-bit microprocessor controllers with 5 or 9 MB storage capacity
ensure high performance in terms of speed and memory space;
• allows connecting up to 32 devices to pLAN networks consisting
of a series of pCO5+ controllers and terminals. Each controller can
exchange data with the other controllers at high speed without
requiring additional hardware;
• external or built-in terminal with display and LED-button keypad; can
be used for uploading software and commissioning;
• fast upload/download of controller software using a “Smart Key(*)” or
any pendrive (provided the controller is equipped with the relative
port);
• universal inputs/outputs configurable via an application program for
connecting active and passive probes, digital inputs, analogue and
PWM outputs. This extends the possibilities of configuring inputs/
outputs without having to install a larger controller;
• allows using the 1Tool software (installable on a personal computer)
for creating and customising application programs, performing
simulations, supervising operations and setting up pLAN networks;
• allows uploading application software to the controller using the pCO
Manager program, available free of charge at http://ksa.carel.com;
• many dedicated programs available for controlling a variety of HVAC/R
applications;
• allows developing new application programs according to customer
specifications;
Applications
When provided with a dedicated application program, the same
controller can be used to control equipment of different kinds:
•
•
•
•
•
•
•
•
•
7
chillers and heat pumps;
roof-top units;
air-conditioners;
small/medium-sized air handling units (on request);
refrigerated counters (on request and to specifications);
cold rooms (on request and to specifications);
curing rooms;
compressor racks;
universal stage controllers.
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
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1.2 Functional layout
The figure below shows the functional layout of an air handling
unit. Damper actuators and valve actuators are field devices that
communicate through Fieldbus 1 (ref. C). Fieldbus 2 (ref. E) is the medium
through which the serial probes communicate the values measured,
and through which the humidifier control board and the fans exchange
data and receive setpoints from the controller. The built-in terminal and
the remote terminal, which communicate via pLAN (ref. A), are used for
installing the application program and for commissioning the system.
The PGD touchscreen terminal, intuitive and simple to use, can be used
while the unit is normally working to set switch-on and switch-off times,
to enter the main parameters, to perform other advanced functions of
the application program and to view any alarms triggered. In this case the
data is communicated through the BMS2 serial port (ref. D). The system
can be connected to a supervision system (Konnex®, LON®, BACnet™, etc.)
after installing the relative BMS1 expansion card (ref. B).
PGD touchscreen
Terminale
PGD
terminal
touch
screen
Terminal
Terminale
Humidifi
er control
Scheda
controllo
board
umidificatori
Dispositivo
Device
terze
parti
Serial probes
Sonde
seriali
FAN
A
pLAN
D
E
BMS2
FieldBus 2
J12
J11 pLAN
J13
4
J10
3
2
J24
J2
J21
J5
J4
C FieldBus 1
J22
J19
B M S card
J3
J18
J17
J16
1
J25 BMS2J26 FBus2
FieldB us car d
J1
J15
J14
J23 FBus2
J20
J6
J7
J8
B BMS 1
MP-BUS card
Scheda MP-BUS
RS485
serialRS485
card
Scheda
seriale
MP -BUS
B A Cnet™ MS/TP
status
P1
GNX
BELIMO
+
P2
RS485
P3
–
RS485
TM
Scheda
interfaccia
BACnet
RS485
BACnet™
RS485
interface card
BELIMO
Servo-control Damper servoValvola
di
Servocontrollo
control
valve
servocontrollo della serranda
TM
Ethernet
/BACnetTM
Sch.
interfaccia
interface
card
Ethernet™
/BACnet™
LonWorks
interface
Scheda
interfaccia
card*
LonWorks®
Fig. 1.a
Ref. Serial port/Connectors
A
pLAN/J10, J11
B
C
D
BMS 1 Serial Card
FieldBus 1 Serial Card
BMS 2 / J25*
Fieldbus 2/J26 (and J23 on Large and
Extralarge versions)
E
Connection to:
up to 3 terminals
up to 32 devices in a pLAN network (pCO controllers, EVD Evolution valve drivers, terminals)
a building automation system, after installing the relative BMS card (see par. 1.4)
sensors, actuators, etc., on a Fieldbus, after installing the relative card (see par. 1.5)
pGD Touch terminals, GPRS connection modules (built-in card)
sensors, actuators, etc., on a Fieldbus (built-in card)
(*) available on P+5... models; not available on P+3... models; see par. 8.3.
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
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1.3
Terminals
Note: All instruction sheets can be downloaded from www.carel.
com in the “Documentation” section.
Code
Description
PGDT04000F***
pGD Touch 4.3” user
(tech. leaflet code terminal
+050001475)
Notes
The pGD Touch 4.3” graphics terminal belongs to the family of touchscreen terminals,
designed to simplify and make more intuitive the interfacing of users with the controllers
of the pCO Sistema family. The electronic technology applied and the new 65,000-colour
display allows the terminal to handle high-quality images and advanced functions, providing an excellent aesthetic performance. In addition, the touchscreen panel facilitates
man-machine interaction, making it easier to navigate through the various screens.
PGDT07000F***
pGD Touch 7” user
(tech. leaflet code terminal
+050001490)
PGDE000*
(tech. leaflet code
+050001450)
Graphics terminal
PGD1000I00
Graphics terminal
(tech. leaflet code (panel installation)
+050001055)
AT*
th-TUNE, terminal for
(tech. leaflet code
panel or wall instal+0500016IE/
lation
+0500017IE)
See description of pGD Touch 4.3” user terminal.
Allows complete graphics management through the use of icons (defined during the
development of the application software) and managing international fonts in two sizes:
5x7 and 11x15 pixels. The application software resides only on the pCO controller; the
terminal requires no additional software for operation. Accessories for installation:
• telephone connection cable, code S90CONN00*;
• TCONN6J000 shunt card (instr. sheet code +050002895).
This model can be installed on the panel. Its graphics properties are identical to those of
the PGDE000 terminal*. Accessories for installation:
• telephone connection cable, code S90CONN00*;
• TCONN6J000 shunt card (instructions sheet code +050002895).
Allows the user to adjust the temperature and humidity in residential environments.
th-Tune is compatible with the main wall-boxes found in many countries (Italy, U.S.,
Germany, China).
1.4 BMS port expansion cards
Code
Description
Notes
BMS RS485 serial
card
Can be installed on all controllers of the pCO family (except pCOB); allows direct interfacing with an RS485 network, max. baud rate 19200. The card ensures the controller’s
optical isolation from the RS485 serial network.
Ethernet - pCOweb
interface card
Can be installed on all controllers of the pCO family (except pCOB); allows connecting
the controller to a 10 Mbps Ethernet network and provides the following functions:
• access to controller data (network variables and parameters) through an Internet
browser (e.g. Internet Explorer™) installed on a PC and connected to the network
via TCP/IP to pCOWeb;
• connection to a supervisor network running the protocols indicated in the
instructions sheet.
BACnet MS/TP pCOnet interface
card
Allows connecting the controller to a BACnet MS/TP (Master/Slave Token pass) network. The RS485 connection is optically isolated from the controller.
PCOS004850
(tech. leaflet code
+050003237)
PCO1000WB0
(tech. leaflet code
+050003238)
PCO1000BA0
(tech. leaflet code
+050000930)
9
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PCO10000F0
(tech. leaflet code
+050004045)
PCOS00KXB0
Allows connecting to a LonWorks® TP/FT 10 network. The program resides in the flash
memory located in the socket, and can be programmed directly via the LonWorks®
LonWorks® interface
network using network installation and maintenance tools such as LonMaker™.
card
Information on how to program the card is available in the relative manual, code
+030221960.
Konnex interface Allows connecting to a network set up according to the Konnex® standard. Two
card
versions available: for BMS port and Fieldbus port.
(tech. leaflet code
+050000770)
PCOS00HBB0
CAN-bus serial card Allows connecting to CANbus networks, specifically to e-drofan fan coil
controllers, thanks to the capacities of the e-dronic system. This simplifies plant
(tech. leaflet code
operation, optimizing comfort, enhancing synergies between controllers and
+050000162)
reducing operating costs. Two versions available: for BMS port and for Fieldbus
port.
1.5 Fieldbus port expansions cards
Code
PCO100FD10
(tech. leaflet code
+050003270)
Description
Allows connecting to an RS485 network (through an electrically isolated interface).
RS485 serial card The controller consequently acts as a MASTER (i.e. supervisor), therefore other controllers or devices can be connected as SLAVES. Up to 64 devices can be connected.
tLAN and PST
serial card
Allows connecting to a tLAN network through two separate connectors. The first
is used to connect the controller to a tLAN network. Using this connection and a
suitably configured application in TLAN MASTER mode, the controller can interact
with the I/O expansion cards (tLAN version - PCOE00TLN0) or with other controllers
provided with a tLAN connection, configured in tLAN SLAVE mode.
Up to 5 devices can be connected. The second connector is used to connect to a
PST terminal. Both connections require using a shielded cable having a maximum
length of 10 m.
Attention: Do not use both connectors at the same time
MP-BUS card
Allows connecting to an MP-Bus network consisting of devices (sensors, actuators)
set up according to the Belimo standard. Up to 8 actuators can be connected at
the same time, at a maximum distance of 30 m. See the specific documentation
provided by Belimo (www.belimo.ch).
PCO100TLN0
(tech. leaflet Code
+050003270)
PCO100MPB0
(tech. leaflet code
+050003270)
Notes
PCOS00KXF0
(tech. leaflet code
+050000770)
Konnex interface
See description of PCOS00KXB0 serial card (previous paragraph).
card
PCOS00HBF0
(tech. leaflet code
+050000162)
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
CAN-bus serial
card
See description of CAN-bus PCOS00HBB0 serial card (previous paragraph).
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1.6 External modules
Code
PCOS00AKY0 /
PCOS00AKC0
PCOS00AKY0
(tech. leaflet code
+050003420 /
+050003410)
PCOS00AKC0
Description
Notes
SMART KEY programming key
and converter
Used for programming and servicing the controller. Simplifies data transfer between the controllers installed and a personal computer, thanks to the high-capacity
flash memory on which software applications, the BIOS and the variables log can
be stored. The controller is connected directly via the telephone connector using
the cable supplied, while to transfer data to a personal computer the PCOS00AKC0
converter is required. The device is powered either by the USB port on the PC or by
the controller, so no external power supply is necessary.
USB/RS485
converter
The optically-isolated converter allows interfacing an RS485 network to a personal
computer via the USB port. The converter is available in two versions:
• CVSTDUTLF0, equipped with a 6-pin telephone connector (RJ11);
• CVSTDUMOR0, equipped with a 3-pin connector.
CVSTDUTLF0/CVSTDUMOR0
(tech. leaflet code
+050000590)
PCOS0WUC20
(tech. leaflet code
+0500042IE)
EVD0000UC0
(tech. leaflet code
+0500041IE)
In case of power failures the module ensures a temporary power supply for the
Ultracap module
driver only, for the time necessary to immediately close the electronic valves confor pCO5+ builtnected (one or two). Using the valve lets you avoid having to install the solenoid
in driver
valve or the buffer battery kit in the refrigerant circuit.
Alternatively, the module, mounted on a DIN rail, can be connected to the Ultracap
External Ultracap module PCOS0WUC20. It can also be used in applications with drivers for elecmodule
tronic expansion valves not built into the controller (e.g. pCO5+ Small - EVD Evolution - external Ultracap module).
pCOE*
(tech. leaflet code
+050003265)
EVD0000E*
(tech. leaflet code
+050004150)
CPY*
(manual code
+040000030)
PCOUMI2000
(tech. leaflet code
+050003210)
Expansion card
Increases the number of inputs/outputs on the controller. A maximum of 5 expansion cards can be connected for each controller when running a tLAN protocol, or
15 expansion cards for each controller when running a CAREL or Modbus protocol.
Available models:
• PCOE000TLN0 - tLAN version (CAREL proprietary protocol);
• PCOE0004850 - RS485 version (CAREL supervisor protocol - Modbus® RTU).
The driver for electronic expansion valves with two-pole stepper motor is a controlDriver for elecler that manages refrigerant expansion in a refrigerant circuit. Versions with serial
tronic expansion
ports for tLAN, pLAN and RS485 Modbus/CAREL are available. Alternatively, the
valve
controller can operate in stand-alone mode.
Allows managing an immersed electrode humidifier and sharing the main parameters through a CAREL/Modbus RS485 serial line.
Equipped with:
• all the inputs and outputs required to control the humidifier completely and
Card for KUE CAindependently;
REL humidifiers
• three LEDs to indicate: alarms (red), steam production (yellow), 24 Vac power
supply (green);
• can be connected to the CPY terminal (code CPYTERM*) or to the supervisor
network with Modbus® RTU or proprietary CAREL protocol.
Allows checking the main parameters of humidifiers for OEM made by CAREL diInterface for OEM rectly from the pCO controller. The values measured by the sensors (high level,
series humidifiers supply water conductivity, power consumption sensor) are converted into signals
that are compatible with the inputs on the controller.
Note: The hardware simulator for the pCO5+ is available on request
(code CM00002030).
Important: pCO5+ controllers must only be used with the
dedicated simulator (P/N CM00002030), do not use pCO5+ controllers
with the pCO3 and pCO5 simulators.
11
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
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2. DESIGN
On the models where they are included, the front panel contains a display
and a keypad with 6 backlit buttons that, when pressed individually or in
combination, allow the following operations:
• uploading an application program;
• commissioning.
During regular operation and depending on the application program
installed, the terminal can be used:
• to edit the main operating parameters;
• to display the quantities measured, the active functions and any alarms
detected.
2.1 pCO5+ Design
Key:
2
3
4
1
J18
NC13
C13
C12
NC12
NO12
J17
C16
NO18
NO17
C9
NO11
C9
NO9
C8
NO10
C16
NO16
NC15
C15
NO15
J21
J26 FBus2
A
B
C
D
E
F
G
H
J28
J16
J15
1
C14
2
NC14
3
NO14
J10
4
NC8
C7
NO8
C7
C4
J14
J13
J25 BMS2
NO7
NO6
C4
NO5
C1
J12
J11 pLAN
NO4
NO3
C1
NO2
NO1
J27
NO13
2
3
4
1
only model with built-in driver
J22
J23 Fus2
E
H
F
pLAN address selection button
pLAN address display(*)
Power LED
Overload LED
J26 port Fieldbus/BMS microswitches(*)
Host USB port (master)(*)
Slave USB port (device)(*)
Main display
G
IDC17
ID18
ID17
GND
U10
U9
GND
ID14H
ID14
IDC13
ID13
ID13H
DI2
DI1
S4
S3
S2
S1
ID12
IDC9
J29
VREF
G
AB CD
GND
ID11
ID10
ID9
U8
U7
GND
G0
IDC1
U6
ID7
(*) available on P+5... models; not available on P+3...
models; see par. 8.3.
J8
J7
J30
VBAT
A B D
Y6
Y5
ID16H
J20
J6
ID6
ID5
ID4
ID3
ID2
ID1
Y4
Y3
ID16
IDC15
ID15
ID15H
J19
J5
Y2
Y1
VG
VG0
J4
GND
U5
GND
U4
+VDC
J3
GND
U3
U2
+5 VREF
J2
U1
J24
GND
G0
+Vterm
G
J1
B M S card
ID8
C
FieldBus card
only model with built-in driver
Fig. 2.a
Each controller is provided with connectors for the inputs/outputs (see
chap. 5) and the secondary display, which has a button and a LED for
setting the pLAN address. Depending on the model, it can be supplied
with a built-in terminal and USB ports.
Display
The controller is provided with two displays:
• the main display on the built-in terminal (if included);
• the secondary display showing the controller’s pLAN address.
Keypad
Button Descr.
Alarm
LED
Backlighting Functions
The more complete models are provided with 6 LEDs:
• 1 yellow LED indicating that the device is powered;
• 1 red LED indicating an overload on the +VDC (J2-5) terminal;
• 4 LEDs indicating valve status (only on pCO5+ built-in driver models).
Flashing LEDs mean the valve is moving; steadily-on LEDs mean the
valve is completely open or closed.
• press together with UP while providing
power to change the controller’s address
(see par. 6.3).
White/Red
• press together with Enter to access the
screens managed by the BIOS (see par.
6.6).
Prg
White/Yellow -
Esc
White
go up one level
UP
White
• press together with DOWN and ENTER to
change the terminal’s address (only for
PGDE terminal - see par. 6.4).
• press to increase value.
Enter
White
press to confirm value.
DOWN
White
pLAN
address
selection
-
LED
A
B
C
D
Description
close valve A (connector J27)
open valve A (connector J27)
close valve B (connector J28)
open valve B (connector J28)
Microswitches
Four microswitches are provided to configure port J26 as a Fieldbus or
BMS port (see “Port J26 configuration”).
USB ports
• press together with UP and ENTER to
change the terminal’s address (only for
PGDE terminal - see par. 6.4).
• press to reduce value.
• pressed briefly: displays the pLAN
address.
• long press (>5 s): procedure for changing
pLAN address (see par. 6.3).
On the models where they are included, there are 2 USB ports which can
be accessed after removing the cover:
• a “host” USB port for connecting pendrives;
• a “slave” USB port for direct connection to the USB port of a computer
on which pCO Manager is installed, which can be used to upload the
application program, commissioning the system, etc.
Note: Once the application program is installed, all button
functions depend on the program and do not necessarily correspond to
the descriptions above.
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
Colour
Yellow
Green
Yellow
Green
12
ENG
3. COMMUNICATION PORTS
3.1 Serial ports
C13
J18
NC13
NO13
C12
NC12
NO12
C9
NO11
J17
C16
NO18
NO17
NO10
J21
J25 BMS2 J26 FBus2
NO16
C9
NO9
C8
NC8
C16
1
NC15
2
J16
C15
3
J15
NC14
4
C14
J10
NO14
J14
J13
NO15
C7
NO8
C7
NO7
C4
NO6
NO5
C4
J12
J11 pLAN
NO4
C1
NO3
NO2
C1
NO1
Compared to the pCO3, pCO5+ (and pCO5) controllers have a second
BMS serial port on connector J25 (BMS2) and a second Fieldbus port
on connector J26 (FBus2). pCO5+ Large and Extralarge boards still have
connector J23, which is marked FBus2 like connector J26. With reference
to management under 1Tool, this is the same serial line, so different
addresses must be used for devices connected to both connectors,
while from the electrical point of view the ports are independent (an
electrical fault on port J26 does not affect port J23). See the “Technical
Specifications” table.
J22
J23 FBus2
GND
U10
GND
ID17
ID13
IDC13
ID14
ID14H
ID18
U9
Y6
ID13H
Y5
ID16H
ID16
IDC15
ID15H
ID15
IDC9
ID12
ID11
ID10
ID9
GND
U8
U7
J6
U6
IDC1
ID8
ID7
J7
ID6
ID5
ID4
ID3
ID2
Y4
ID1
Y3
Y2
Y1
VG0
VG
GND
J20
J5
J4
U5
GND
U4
+VDC
J19
B M S card
J3
GND
U3
U2
J2
U1
+5 VREF
J24
GND
G0
G
J1
+Vterm
FieldBus card
IDC17
ONLY FOR
LARGE AND EXTRALARGE
MODELS
J8
Fig. 3.a
Serial
Serial ZERO
Serial ONE
Serial TWO
Serial THREE
Serial FOUR
Type/Connector
Features
• Built into main board
• HW driver: asynchronous half duplex RS485 pLAN
• Not optically isolated
• Connectors: telephone jack + 3-pin plug-in connector
• Not built into main board
BMS 1 Serial Card
• HW driver: not present
• Can be used with all the BMS expansion cards of the pCO family
• Not built into main board
FieldBus 1 Serial Card
• HW driver: not present
• Can be used with all Fieldbus expansion cards of the pCO family
• Built into main board
BMS 2 / J25
• HW driver: asynchronous half duplex RS485 slave
• Optically-isolated/non-optically-isolated serial
• 3-pin plug-in connector
• Built into main board
FieldBus 2 / J26
(and J23 on Large and • HW driver: asynchronous half duplex RS485 Master or Slave (see par. 3.2)
• J23: not optically isolated
Extralarge versions)
• J26: optically isolated/not optically isolated
• 3-pin plug-in connector
• J23 and J26 are both managed by the same protocol as serial 4, with the advantage of being electrically
independent.
pLAN/J10, J11
Tab. 3.a
13
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
Important warnings:
• By applying the appropriate impedance, a serial port with Master
(FBus) hardware supplies the network with the bias voltage required to
run all the connected devices, i.e. the master itself and its slaves.
• Conversely, serial ports with slave hardware (BMS) do not provide bias
voltage, so it is always advisable to connect at least one device with
master hardware (FBus) to the network so that it is correctly biased.
• However, no more than two devices with master hardware (FBus) can
be connected to the same network, otherwise the network’s total
bias impedance becomes too small and incapable of supplying the
required voltage to the RS485 network.
• We recommend connecting the serial probes or other field devices to
an optically-isolated version of the Fieldbus serial port or to serial port
TWO – Fieldbus 1 to exploit the filtering properties of optical isolation.
3.2 Port J26 configuration
Compared to the pCO5, pCO5+ controllers are provided with 4
microswitches for configuring serial port J26 (figure):
• microswitches all down: port J26 set with Fieldbus hardware;
• microswitches all up: port J26 set with BMS hardware*.
Factory configuration: Fieldbus port.
(*) At the software level, in the 1Tool programming environment the serial
port is still the Fieldbus2.
BMS
J26
1 2 3 4
C8
Special cases
• In networks consisting only of slave HW devices, no more than 207
devices can be connected. The max. length allowed for the network
is 100 m.
DO NOT connect the 120Ω, 1/4W terminating resistors to the first
and last devices;
• In networks consisting only of Master HW devices, no more than 2
devices can be connected. The max. length allowed for the network
is 1000 m. If the network is longer than 100 m, apply the 120Ω, 1/4W
terminating resistors to the first and last devices in the network;
• connect the computer to a network with no more than 1 master HW
device or no more than 207 slave HW devices.
NC8
C7
NO8
C7
NO7
C4
NO6
NO5
C4
NO4
C1
NO3
NO2
C1
NO1
FieldBus
FieldBus
4
3
2
1
BMS
J26
Fig. 3.b
3.3 Controller network connections
The pCO5+ comes with three kinds of serial ports: pLAN, Fieldbus, BMS.
The RS485 Fieldbus serial port is designed with Master-type hardware,
while the RS485 BMS serial port has Slave-type hardware. The protocols
used on the RS485 Fieldbus port are, due to the nature of the port, Master
protocols (CAREL Master or Modbus RTU Master), although in special
cases Slave protocols can be used (CAREL Slave or Modbus RTU Slave),
adopting the necessary measures. Likewise, Slave protocols are applied
on the RS485 BMS port, although under certain conditions Master
protocols can also be used.
Note: The pLAN network is multi-master, meaning that each
controller can work as Master or Slave at the same time.
MASTER - SLAVE network
J11 pLAN
J11 pLAN
J11 pLAN
pCO5+ J25 BMS2
J26 FBus2
pCO5+
MASTER
J25 BMS2 J26 FBus2
pCO5+
J25 BMS2 J26 FBus2
SLAVE
SLAVE
Fig. 3.c
PC
MASTER
J11 pLAN
J11 pLAN
pCO5+ J25 BMS2
J26 FBus2
SLAVE
pCO5+
J25 BMS2 J26 FBus2
SLAVE
Fig. 3.d
pLAN network
J11 pLAN
J11 pLAN
pCO5+
J25 BMS2 J26 FBus2
MASTER/SLAVE
pCO5+
J11 pLAN
J25 BMS2 J26 FBus2
MASTER/SLAVE
pCO5+
J25 BMS2 J26 FBus2
MASTER/SLAVE
Fig. 3.e
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
14
ENG
4.
INSTALLATION
4.1 Mounting on DIN rail and dimensions
The controller is designed to be mounted on a DIN rail. The figure below
shows the dimensions for each size.
Mounting:
• place the controller on the DIN rail and press it down gently. The tabs
at the back will snap into place and lock the controller.
Removing:
• lift the tabs using a screwdriver applied to their release slots. The tabs
are kept in place by springs.
pGDE
18
pGD1*
202
53
45
110
177
44
67
82
pCO5+
156
30
125
A
B
43
Fig. 4.a
A
B
B - with USB port/built-in terminal
B - with ULTRACAP module
DIMENSIONS (mm)
Small
Medium
227,5
315
60
60
70
70
-
Buit-in driver
315
60
70
75
Large
315
60
70
-
Extralarge
315
60
70
Tab. 4.a
4.2 Installation
Environmental conditions
Avoid installing the controller and the terminal in places with:
• exposure to direct sunlight and to the elements in general;
• temperature and humidity outside the product’s range of operation
(see “Technical Specifications”);
• large, rapid fluctuations in room temperature;
• strong magnetic and/or radio frequency interference (avoid installing
near transmitting antennas);
• strong vibrations or knocks;
• presence of explosives or flammable gas mixtures;
• exposure to aggressive and polluting atmospheres (e.g. sulphur and
ammonia vapours, salt mist, fumes) that can cause corrosion and/or
oxidation;
• exposure to dust (formation of a corrosive patina with possible
oxidation and reduced insulation);
• exposure to water.
Positioning the controller inside the electrical panel
Install the controller inside an electrical panel in a position where it cannot
be reached and is protected from knocks or impacts. The controller should
be placed inside the panel in a position where it is physically separated
from power components (solenoids, contactors, actuators, inverters,
etc.) and their respective cables. The ideal solution is to house these two
circuits in two separate cabinets. Proximity to such devices/cables may
cause random malfunctions that are not immediately evident. The panel’s
casing must allow an adequate flow of cooling air.
15
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
•
•
•
•
•
•
•
4.3 Preliminary operations
Important:
For safety reasons the controller should be installed inside an electrical
panel so that the only accessible parts are the display and the built-in
terminal’s keypad.
Install the controller so that the disconnection devices can be used
safely and without hindrance.
When laying out the wiring, separate as much as possible the probe
cables, digital input cables and serial line cables from the power
cables (connected to contactors, thermomagnetic devices, etc.) avoid
electromagnetic interference.
Never run power cables and probe signal cables in the same conduits
(including the ones in the electrical panels).
For control signals, use shielded cables with twisted wires. If the control
cables have to cross over power cables, the intersections should be as
close as possible to 90 degrees; under no circumstances should the
control cables be laid parallel to the power cables.
Keep the paths of the probe cables as short as possible and avoid
making spiral paths that enclose power devices.
In case of malfunctions do not attempt to repair the device, but
contact a CAREL service centre.
Installing the serial cards
If the Fieldbus and BMS serial cards built into the pCO5+ are insufficient
for the required application, you can add a Fieldbus serial port and a BMS
serial port, which are available as accessories (see chap.1).
To install them, proceed as follows:
1. Locate the Fieldbus or BMS serial port.
2. Using a screwdriver, take off the cover.
3. Using a pair of nippers, cut out the perforated plastic part to create
an opening.
4. Plug the optional card into the edge-card connector, making sure it
is firmly secured and makes contact.
5. Put back the cover so that the serial card’s connector is aligned with
the opening.
6. Make the electrical connections required.
BMS card
FieldBus card
Electrical installation
Important: Before servicing the equipment in any way disconnect
the controller from the power mains by putting the system’s main switch
on OFF.
Fig. 4.b
Make sure the system is provided with a power disconnector conforming
to regulations. Use cable lugs that are suitable for the terminals used.
Loosen each screw and insert the cable lugs, then tighten the screws.
There is no limit to the number of wires that can be connected to
each individual terminal. When tightening the terminal screws apply
a tightening torque no greater than 0.6 Nm. For information on the
maximum allowable length of the connections to the analogue/digital
inputs and to the analogue outputs please refer to the “Technical
Specifications” table. In environments subject to strong disturbance use
shielded cables with the braiding bonded to the earthing conductor
in the electrical panel. The terminals can accept wires with a maximum
cross-section of 2.5 mm2 (12 AWG). After making the connection, gently
tug on the cables to make sure they are sufficiently tight.
Note: For details, refer to the instructions sheets of the cards to
install.
Installing the pCOe expansion card
See instructions sheet code +050003265.
Installing the Ultracap module
See instructions sheets codes +0500042IE and +0500041IE.
4.4 Serial network electrical connections
To improve the controller’s immunity against electromagnetic
interference, the serial connection cable should be a shielded twisted
pair cable, 2-pole or 3-pole depending on the insulation of the serial
connection. The following rule applies:
• if the serial port is isolated (functionally) from the power supply, a third
wire is required in the serial cable to act as a common reference for the
controllers. If the serial port is not optically isolated and the common
reference is already present, no third wire is required.
Note:
• secure the cables connected to the controller with clamps placed at 3
cm from the connectors;
• if the power transformer's secondary winding is earthed, make sure
the earth conductor is bonded to the conductor that goes to the
controller and is connected to terminal G0. This applies to all the
devices connected to the controller through a serial network.
Technical specifications for connections
Use a shielded, twisted pair cable (AWG 20-22) with inter-conductor
capacitance <90pF/m.
Important:
• Using a supply voltage other than specified can seriously damage the
Master
device
system.
• Connect the fuse close to the controller.
• Installing, servicing and inspecting the controller should be done
•
•
•
•
•
only be qualified personnel and in compliance with national and local
regulations.
All the very low voltage connections (24 Vac/Vdc or 28 to 36 Vdc
analogue and digital inputs, analogue outputs, serial bus connections,
power supplies) must have reinforced or double insulation from the
power mains.
Avoid touching or nearly touching the electronic components
mounted on the boards to avoid electrostatic discharges from the
operator to the components, which can be very damaging.
Do not press the screwdriver on the connectors with excessive force,
to avoid damaging the controller.
Using the device in any way other than specified by the Manufacturer
can compromise its protection system.
Use only optional boards and connectors supplied by CAREL.
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
FBUS
PC
pLAN
HW Lmax(m)
RS485
Resistance on
first and last
devices
1000
1000
Wire/
wire
capacitance
(pF/m)
< 90
< 90
Max. no. Data rate
of slave
(bit/s)
devices on
bus
120 Ω
120 Ω
64
207
500
< 90
-
32
19200
38400
62500/
115200
Tab. 4.b
Note: In case of a Master–Slave network the max. allowable length
is 1000 m. If the network is longer than 100 m, apply 120Ω, 1/4W
terminating resistors to the first and last devices in the network.
Non-optically-isolated serial port
This is the case of the serial ZERO - pLAN (J11), Fieldbus 2 (J23 and J26)
and BMS2 if not optically isolated (on models with built-in ports that are
not optically isolated).
16
ENG
Case 1: Multiple boards connected to a Master/Slave network powered
by the same transformer. This is a typical application of multiple boards
connected inside the same electrical panel. Terminating resistors are not
required (L<100m).
Optically-isolated serial port
This is the case of serial ONE - BMS1, serial TWO - Fieldbus 1 and the builtin ports serials THREE and FOUR on optically-isolated models. Regardless
of the type of power supply or earthing, use a 3-pole shielded cable
connected as shown in the figure. If the network is more than 100 m
long, the terminating resistor is required.
R = 120 Ω
G
G0
pCO5+
J25 BMS2 J26 FBus2
pCO5+
J25 BMS2 J26 FBus2
G
G0
24 Vac
J11 pLAN
J11 pLAN
J11 pLAN
pCO5+
J25 BMS2 J26 FBus2
pCO5+
J25 BMS2 J26 FBus2
G
G0
J25 BMS2 J26 FBus2
G
G0
pCO5+
G
G0
J26 FBus2
G
G0
pCO5+ J25 BMS2
R = 120 Ω
J11 pLAN
J11 pLAN
J11 pLAN
Power
supply
LN
230 Vac
Fig. 4.c
Fig. 4.f
The procedure for earthing the shield is described in the following
paragraph.
The procedure for earthing the shield is described in the following
paragraph.
Case 2: Multiple boards connected to a Master/Slave network powered
different transformers (with G0 not earthed); this is a typical application
of multiple boards inside different electrical panels. If the network is more
than 100 m long, the 120 Ω, ¼ W terminating resistor is required.
R = 120 Ω
R = 120 Ω
J25 BMS2 J26 FBus2
L < 300 mm
L < 300 mm
J25 BMS2 J26 FBus2
24 Vac
24 Vac
LN
230 Vac
pCO5+
G
G0
G
G0
24 Vac
pCO5+
G
G0
J25 BMS2 J26 FBus2
Case 1: Distance between controllers less than 0.3 m: earth only one end
of the cable.
J11 pLAN
J11 pLAN
J11 pLAN
pCO5+
Procedure for earthing the shield
The shield of the serial cable is earthed differently according to the
length, as shown in the figure (where A=FBus terminal, B=BMS terminal,
or A=B in pLAN).
A
LN
230 Vac
LN
230 Vac
B
B
Fig. 4.g
Fig. 4.d
Case 2: Distance between controllers greater than 0.3 m: two possibilities.
a): Earth one end with a bridge between the shields.
The procedure for earthing the shield is described in the following
paragraph.
L > 300 mm
L >300 mm
Note: The diagrams for cases 1 and 2 also apply to pLAN networks
with the connection cable connected to terminals J11.
Case 3: Multiple boards connected to the pLAN network powered by
different transformers with only one earth reference. This is a typical
application of multiple boards inside different electrical panels.
A
B
B
Fig. 4.h
b): Earth both ends of the cable.
L > 300 mm
24 Vac
pCO5+
J25 BMS2 J26 FBus2
pCO5+
J25 BMS2 J26 FBus2
G
G0
J25 BMS2 J26 FBus2
G
G0
G
G0
pCO5+
24 Vac
24 Vac
A
LN
230 Vac
L >300 mm
J11 pLAN
J11 pLAN
J11 pLAN
LN
230 Vac
LN
230 Vac
B
B
Fig. 4.i
Fig. 4.e
The procedure for earthing the shield is described in the following
paragraph.
Important: The earth connection (if any) should be made only on
one point of the earth line (same earthing terminal for all controllers).
17
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
4.5 Connecting the terminal
Note: For information on the position of the jumpers on board
TCONN6J000, see instructions sheet code +050002895.
The controller and the terminal are connected to a pLAN network.
1: One pCO controller
When connecting the controller to the terminal, the following restrictions
should be kept in mind:
1. the overall length of the pLAN network should not exceed 500 m.
Consequently, if the terminal is installed remotely the length of the
terminal cable must be included in the total length;
2. the unshielded telephone cable can be used for a max. length of 50
m. Beyond this length use a 3-pole shielded cable (see table below);
3. in case of lengths greater than 200 m, the power supply for the
terminal must be provided separately;
4. no more than 3 terminals can be connected to the same pCO
controller. The terminals must be of the same type (e.g. all PGD1).
One terminal is powered by the controller, and the other two by an
external power supply;
5. except for PGD0/PGD1/PGDE, the other terminals should be powered
by separate power supplies.
A.3: Distance 200< L< 500 m.
The terminal must be powered by an external power supply. Connect a
3-pole shielded cable to connector pLAN J11. Provide a separate power
supply for board TCONN6J000, as shown in the figure.
L < 500 m
AWG20/22
2 twisted pair
alimentatore
power supply
+
-
J11 pLAN
J10
20...30 Vdc -150 mA
6 5 4 3 2 1 0
?
info
I/O
on/off
set
alarm
prog.
enter
Fig. 4.l
Note: To reach the maximum length of the network use a bus
layout with branches not exceeding 5 m.
Case B: 2 terminals
Two terminals can be directly connected only on a Small model. Models
of other sizes require the second terminal to be powered separately. On
Medium/Large/Extralarge controllers apply the known configuration A.1
or A.2 + A.3.
To make the connection:
• slip the connector into terminal J10 until it clicks.
To remove the connector:
• press lightly on the plastic catch on the connector and slip it out.
B.1: Distance L <50 m
Use 1 TCONN6J000 board connected as shown in the figure.
L < 50 m
TCONN6J000
cavo telefonico
telephone cable
L < 50 m
L < 50 m
6 5 4 3 2 1 0
J11 pLAN
Graphic
A.2: Distance 50< L< 200 m.
Lengths greater than 50 m require using two TCONN6J000 boards
connected with a 4-pin shielded cable, as shown in the figure. The
terminal is powered by the controller.
menu
?
info
I/O
on/off
set
alarm
prog.
enter
0,8 m MAX
Fig. 4.j
cavo telefonico
telephone cable
J10
Graphic
J10
Cavo schermato
AWG20/22
2 twisted pair
Fig. 4.m
6 5 4 3 2 1 0
6 5 4 3 2 1 0
cavo telefonico
telephone cable
TCONN6J000
0,8 m MAX
cavo telefonico
telephone cable
0,8 m MAX
Graphic
menu
?
info
J11 pLAN
L < 200 m
+ -
TX TX - +
RX RX
+ -
J11 pLAN
J10
Fig. 4.k
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
GND
Graphic
menu
Case A: 1 terminal
A.1: Distance L < 50 m.
The typical connection for one terminal (e.g. PGD1) is made using a
6-pin telephone cable available from CAREL as an accessory (code
S90CONN00*). The telephone connector provides both data transmission
and the power supply for the terminal.
6 5 4 3 2 1 0
U3
u2
J2
+5 VREF
J24
U1
+Vterm
G0
G
J1
GND
J14 and J15 on 2-3
on TCONN6J000
Important:
• In domestic installations, standard EN55014 requires the connection
cable between the controller and the terminal to be shielded, with the
shield earthed at both ends;
• In industrial installations with length >10 m, the connection cable
between the controller and the terminal must be shielded and the
shield must be earthed.
18
I/O
on/off
set
alarm
prog.
enter
ENG
B.2 Distance 50< L< 200 m.
2: pCO controller in pLAN network
Use 3 TCONN6J000 boards connected as shown in the figure.
If a terminal is connected to a pCO controller which is itself connected
to other controllers in a pLAN network, the terminal is directly powered
by the controller. Be sure to avoid the terminal being powered by two
power supplies. For that purpose, set jumpers J14 and J15 on board
TCONN6J000 to interrupt the supply current.
L < 200 m
L < 200 m
6 5 4 3 2 1 0
6 5 4 3 2 1 0
Term 1
Term n+ 1
Term n
Term 2
0,8 m MAX
Graphic
menu
?
info
I/O
on/off
set
alarm
cavo telefonico
telephone cable
6 5 4 3 2 1 0
prog.
enter
J14/ J15 ON 2-3
J14/ J15 ON 2-3
no 30V=
T
Graphic
menu
I/O
on/off
?
info
set
alarm
J14/ J15 ON 1-2
no 30V=
T
A
30V=
T
A
A
prog.
sc
enter
sc
B
B
AWG24
(2 twisted pair)
C
C
sc
B
AWG24
(2 twisted pair)
AWG24
(3 twisted pair)
C
J11 pLAN
J11 pLAN
J10
J11 pLAN
J11 pLAN
J10
J10
J10
-
20...30 Vdc -150 mA
J31
GND
U3
u2
+5 VREF
Graphic
menu
Graphic
?
info
?
info
on/off
alarm
GND
U3
u2
J2
U1
+5 VREF
G0
GND
G
+Vterm
GND
U3
u2
U1
+5 VREF
G0
G
GND
+Vterm
GND
U3
u2
U1
+5 VREF
J24
pCO5+ controllers are distinguished by size and provided with inputs
and outputs and power supplies for the active probes most suitable for
various applications.
The features that depend on the model are:
• maximum number and type of inputs/outputs;
• availability of built-in driver for expansion valves.
J2
U1
J24
GND
G0
+Vterm
G
J1
set
J1
J2
4.6 Input/output labels
J14 and J15 on 2-3
on TCONN6J000
I/O
J24
J10
6 5 4 3 2 1 0
menu
J1
J2
When setting up a pLAN network with pCO controllers and terminals,
each pCO5+ controller can power only 1 PGD1/E terminal (except for the
Small model, which can power 2 terminals). When you need to connect
more than one terminal, you will have to provide an independent power
supply. See instructions sheet code +050002895.
GND
CANL
J11 pLAN
CANH
alimentatore
power supply
+
J24
Fig. 4.p
L < 500 m
AWG20/22
1 twisted pair
G0
G
J1
GND
B.3 Distance 200< L< 500 m.
If one of the terminals is connected at a distance >200 m, connect it
according to the layout described in A.3. Connect the other terminal as
described in A.1 or A.2. If both terminals are close to a distance >200 m,
connect them as shown in the layout below.
+Vterm
Fig. 4.n
I/O
on/off
set
alarm
prog.
enter
prog.
enter
Label
U...
Type of signal
Universal inputs/outputs, configurable via software as:
Analogue inputs:
- NTC, PTC, PT500, PT1000 sensors
- PT100 sensors
- 0 to1 Vdc or 0 to 10 Vdc signals
- 0/4 to 20 mA signals
- 0 to 5 V signals for ratiometric probes
Digital inputs (not optically isolated):
- potential-free contacts (not optically isolated)
- fast digital inputs
Analogue outputs (not optically isolated):
- 0 to 10 Vdc signals
- PWM signals
Y...
0 to 10 Vdc analogue outputs, PWM outputs
ID...
24 Vac/24 Vdc digital input
ID...H
230 Vac digital input
NO...
Relay output, normally open contact
NC...
Relay output, normally closed contact
C...
Relay output, common
Tx/Rx, GND Serial port
Fig. 4.o
Case C: 3 terminals
For the first 2 terminals refer to Case B. For the third terminal use one of
connections A.1, A.2 or A.3.
Important:
• except for pGD1, the other terminals should be always powered by
separate power supplies;
• the 24 Vdc on the +Vterm (J24) terminal can be used only in alternative
to connector J10 to power an external terminal, with maximum current
1.5 W;
• in networks with star layout, if the cable is longer than 5 m connect
the terminal only to the first or last pCO5+ in the network (to avoid
branches).
The following table applies.
Tab. 4.d
Type of
cable
1 Telephone
AWG24
2
shielded
AWG20/22
3
shielded
MAX distance
controller-terminal (m)
50
200
500
Power supply
Provided by controller (150 mA)
Provided by controller (150 mA)
Separate
Board TCONN6J000 used
NO
YES
YES
Tab. 4.c
19
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
4.7 I/O table
Digital inputs
Analogue outputs
Digital outputs
Optically-isolated 24 Vac/Vdc input
24 Vac/Vdc or 230 Vac (50/60 Hz) input
Optically-isolated 0 to 10 Vdc output
Optically-isolated PWM output
Output for two-pole stepper motor
NO/NC relay output
NO relay output
24 V SSR output
230 V SSR output
max 7
8
-
max 6
max 9
max 6
max 7
4
-
B
-
In
-
max 6
U
In Universal I/O
4
B
In Analogue input(*)
8
In Analogue input(*)
U
In Universal I/O
4
B
-
-
4
B
In Analogue input(*)
max 6
U
In Universal I/O
4
B
In Analogue input(*)
max 7
U
In Universal I/O
-
-
-
-
Built-in Fieldbus ports
Accessory Fieldbus
ports
Built-in BMS ports
Accessory BMS ports
Host USB port (if
included)
Slave USB port (if
included)
-
max 5
max 6
max 6
max 6
max 6
U
In Universal I/O
4
B
In Analogue input(*)
5
max 2
8
max 4
10
max 6
8
max 4
8
max 4
U
U
In Universal I/O
In Universal I/O
-
-
-
Digital input
Digital input
5
8
10
8
8
U
Out Universal I/O
-
-
-
Analogue output
5
max tot 5
8
max tot 8
4
2
max tot 4
1
7
1
1
max tot 8
25
8
max tot 8
12
2
max tot 14
4
2
max tot 4
3
10
2
13
max tot 13
39
10
max tot 10
14
4
max tot 18
6
2
max tot 6
5
13
3/4
3/4
max tot 18
52
8
max tot 8
12
2
max tot 14
4
2
max tot 4
3
26
2
2
max tot 29
55
8
max tot 8
12
2
max tot 14
4
2
1/2
max tot 6
3
10
2
2
max tot 13
41
U
Out Universal I/O
-
-
-
Analogue output
ID
ID
In Digital input
In Digital input
4
-
ID
-
In Digital input
-
Y
Y3, Y4
1-3-2-4
Out Analogue output 1
Out Analogue output Out Analogue output -
Y
-
NO/NC
NO
NO/NC
NO/NC
Out
Out
Out
Out
1
1
1
1
1
J10
1
1
1
1
1
+Vterm
1
1
1
1
1
+VDC
Digital output
Digital output
Digital output
Digital output
4
-
Out
-
NO/NC Out Digital output
Total I/O
Telephone conn.
(pLAN) J10
Add’l power to
terminal
Power to active
probes
Power to
ratiometric probes
Power to probes
pLAN ports
Analogue input(*)
-
-
Power to terminal
Power to analogue
outputs
Type
Universal I/O
Universal I/O
Universal I/O
Universal I/O
Universal I/O
Tipo
In/Out
In/Out
max 6
10
-
max 6
Tot. max 7
max 4
Tot. max 7
max 4
8
-
max 6
Tot. max 7
5
-
max 6
Tot. max 9
5
Label
Label
In
In
In
In
In
PCOE*
Built-in
driver
U
U
U
U
U
Tot. max 8
Extra
Large
8
8
8
8
max 3
Tot. max 8
Large
8
8
8
8
max 3
Tot. max 10
Medium
10
10
10
10
max 4
Tot. max 8
8
8
8
8
max 3
Tot. max 5
5
5
5
5
max 2
Tot. max 4
Universal inputs/
outputs
NTC input
PTC input
PT500 input
PT1000 input
PT100 input
0 to 1 Vdc/0 to 10 Vdc input (**)
(powered by controller)
0 to 1 Vdc/0 to 10 Vdc input (**)
(external power supply)
0 to 5 Vdc input
0 to 20 mA/4 to 20 mA input
(powered by controller)
0 to 20 mA/4 to 20 mA input
(external power supply)
0 to 5 V input for ratiometric probe
(+5Vref )
Voltage-free contact digital input
Fast digital inputs
Non-optically-isolated 0 to 10 Vdc
output
Non-optically-isolated PWM output
pCOE I/O expansion card
Small
pCO5+ Controllers
1
1
1
1
1
+5 VREF
1
1
1
1
1
VG, VG0
1
1
1
1
1
J10
Signal and power
1
1
1
1
1
2
1
2
1
1
J11
J23/ J26
Signal only
1
1
1
1
1
Fbus card
1
1
1
1
1
1
1
1
1
1
J25
BMS card
1
1
1
1
1
1
1
1
1
1
1 VG,VG0
(*) On the pCOE expansion board the inputs can be selected two by two (B1, B2 and B3, B4) via software
(**) pCOE board: only 0...1V inputs
Tab. 4.e
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
20
ENG
4.8 Small and Medium pCO5+: connecting terminals
14
J12
J11 pLAN
4
J25 BMS2
C8
NC8
C7
NO8
ID8
IDC1
ID7
ID4
ID3
ID2
Y4
ID1
Y2
Y3
8
7
6
ID6
J5
NO11
5
Y1
VG0
VG
GND
U5
GND
U4
+VDC
18
J4
3
4
17
NO10
3
1
B M S card
J3
GND
U3
U1
2
U2
J2
+5 VREF
GND
+Vterm
G0
1
J24
2
ID5
FieldBus card
3
J15
J26 FBus2
16
G
C7
J14
J13
J10
J1
NO7
C4
NO6
NO5
C4
NO4
C1
NO3
15
NO2
13
12
C1
11
NO1
10
Fig. 4.q
4
J25 BMS2
J26 FBus2
16
17
2
3
3
C13
NC13
NO13
C12
NC12
NO12
C9
C9
C8
NC8
NO8
C7
NO7
1
18
6
7
3
8
ID14H
ID14
IDC13
ID13
ID13H
IDC9
J8
ID12
ID10
GND
ID9
U8
U7
U6
IDC1
ID8
ID7
8
ID11
J7
J6
ID6
ID5
ID4
ID3
ID2
Y4
ID1
Y3
J5
Y2
VG0
VG
GND
5
Y1
J4
U5
GND
U4
+VDC
4
2
J18
B M S car d
J3
GND
U3
U2
J2
U1
+5 VREF
J24
GND
G0
G
1
+Vterm
FieldBu s c ard
3
J17
J16
J15
J14
J13
J10
J1
C7
C4
NO6
NO5
NO4
C4
C1
NO3
J12
J11 pLAN
NO9
15
14
C1
13
NO2
12
11
NO1
10
9
Fig. 4.r
Ref. Description
1
POWER CONNECTOR G+, G0
+Vterm: power to additional terminal
2
+5 VREF power to ratiometric probes
3
Universal inputs/outputs
4
+VDC: power to active probes
5
Button for setting pLAN address, secondary display, LEDs
VG: voltage A(*) to optically-isolated analogue output
6
VG0: power to optically-isolated analogue output, 0 Vac/Vdc
7
Analogue outputs
8
ID: digital inputs at voltage A(*)
ID..: digital inputs at voltage A(*)
9
IDH..: digital inputs at voltage B(**)
10
pLAN telephone connector for terminal/downloading application program
(*) Voltage A: 24 Vac or 28 to 36 Vdc; (**) Voltage B: 230 Vac - 50/60 Hz.
21
Ref. Description
11 pLAN plug-in connector
12
Reserved
13
14
15
Reserved
Reserved
Relay digital outputs
16
BMS2 connector
17
18
Fieldbus2 connector
Fieldbus/BMS selector microswitch
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
15
C16
14
NC18
13
12
C16
11
NC16
10
NC17
4.9 Large and Extralarge pCO5+: connecting terminals
N.C. Model
17
1
3
5
15
15
19
7
NC13
U9
GND
U10
GND
ID17
ID13H
ID13
IDC13
ID14
ID14H
Y6
Y5
ID16H
ID16
IDC15
ID15
ID15H
8
8
3
IDC9
ID12
ID11
ID10
ID9
GND
U8
U6
U7
J6
IDC1
ID8
ID7
ID6
J7
ID5
ID4
ID3
Y4
ID2
ID1
Y3
7
6
N.O. Model
3
J20
J5
Y2
Y1
VG0
VG
GND
U5
GND
+VDC
U4
3
4
C13
J23 FBus2
J19
J4
NO13
J22
B M S card
J3
GND
U3
U1
2
U2
J2
+5 VREF
J24
GND
+Vterm
G0
G
J1
C12
C16
NO18
NO17
NO16
C16
NC15
J21
9
FieldBus card
NC12
NO12
C9
NO11
NO10
C9
NO9
C8
18
C15
1
NC14
2
IDC17
16
3
J18
J17
J16
ID18
J26 FBus2
C14
4
J25 BMS2
NO14
J10
NC8
J15
J14
J13
NO15
C7
NO8
C7
NO7
C4
NO6
NO5
C4
J12
J11 pLAN
NO4
C1
NO3
NO2
C1
NO1
J22
8
J8
9
Fig. 4.s
14
J26 FBus2
16
17
C13
C17
NO20
NO19
NO18
J18
NC13
NO13
C12
NC12
NO12
C9
NO11
NO10
NO9
C9
NC8
C8
NO8
18
NO17
1
C17
2
J17
J16
C14
3
J15
NO16
4
J25 BMS2
C14
J10
NO14
J14
J13
NO15
C7
NO7
C7
C4
NO6
NO5
C4
J12
J11 pLAN
NO4
C1
NO3
15
NO2
13
12
C1
11
NO1
10
J21
J22
J23 FBus2
15
15
19
15
2
3
3
5
6
7
3
8
Fig. 4.t
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
22
Ref.
Description
11 pLAN plug-in connector
12 Reserved
13 Reserved
14 Reserved
15 Relay digital outputs
16 BMS2 connector
17 Fieldbus2 connector
18 Fieldbus/BMS selector microswitch
19 Fieldbus2 connector
9
ID14H
ID14
IDC13
ID13
ID13H
IDC9
ID12
ID11
ID10
ID9
GND
U8
J6
U7
U6
ID8
ID7
8
Ref.
Description
1 POWER CONNECTOR G+, G0
+Vterm: power to additional terminal
2
+5 VREF power to ratiometric probes
3 Universal inputs/outputs
4 +VDC: power to active probes
5 Button for setting pLAN address, secondary display, LEDs
VG: voltage A(*) to optically-isolated analogue output
6
VG0: power to optically-isolated analogue output, 0 Vac/Vdc
7 Analogue outputs
8 ID: digital inputs at voltage A(*)
ID..: digital inputs at voltage A(*)
9
IDH..: digital inputs at voltage B(**)
10 pLAN telephone connector for terminal/downloading application program
(*) Voltage A: 24 Vac or 28 to 36 Vdc; (**) Voltage B: 230 Vac - 50/60 Hz.
C25
NO28
NO29
NO27
NO26
NO25
C25
NO24
NO23
NO22
NO21
C21
J8
J7
ID6
ID5
ID4
ID3
ID2
ID1
Y4
Y3
J5
Y2
VG0
VG
GND
U5
GND
U4
+VDC
4
Y1
J4
J3
GND
U3
U2
J2
U1
+5 VREF
J24
GND
+Vterm
C21
1
G0
G
J1
J20
J19
B M S card
IDC1
FieldBus card
ENG
4.10 pCO5+ with built-in driver: connecting terminals
pCO5+ controllers come in two models, with one or two built-in drivers for electronic expansion valves.
14
J26 FBus2
16
17
C13
NC13
NO13
C12
NC12
C9
NO12
NO11
NO10
C9
NO9
C8
2
J27
J28
20
21
4
1
3
1
4
2
J18
J17
2
3
1
4
J25 BMS2
3
J10
J16
J15
J14
J13
NC8
C7
NO8
C7
NO7
C4
NO6
C4
NO5
C1
J12
J11 pLAN
NO4
C1
15
NO3
13
12
NO2
11
NO1
10
18
driver
22
1
2
4
5
6
8
3
DI1
DI2
ID14H
ID14
IDC13
S2
S4
S3
8
ID13
ID13H
S1
IDC9
VREF
GND
ID12
ID10
J7
ID9
GND
U8
U7
U6
IDC1
ID8
ID7
ID6
ID5
J6
ID11
G
G0
VBAT
7
ID4
ID3
ID2
ID1
Y4
Y3
Y2
Y1
VG0
VG
GND
3
J29
C D
A B
J5
J4
U5
GND
U4
+VDC
GND
3
23
J30
B M S card
J3
U3
U2
+5 VREF
J2
U1
J24
GND
G0
G
J1
+Vterm
FieldBus card
24
J8
9
Fig. 4.u
Ref.
Description
1 POWER CONNECTOR G+, G0
+Vterm: power to additional terminal
2
+5 VREF power to ratiometric probes
3 Universal inputs/outputs
4 +VDC: power to active probes
5 Button for setting pLAN address, secondary display, LEDs
VG: voltage A(*) to optically-isolated analogue output
6
VG0: power to optically-isolated analogue output, 0 Vac/Vdc
7 Analogue outputs
8 ID: digital inputs at voltage A(*)
ID..: digital inputs at voltage A(*)
9
IDH..: digital inputs at voltage B(**)
10 pLAN telephone connector for terminal/downloading application program
11 pLAN plug-in connector
12 Reserved
(*) Voltage A: 24 Vac or 28 to 36 Vdc; (**) Voltage B: 230 Vac - 50/60 Hz.
Ref.
13
Reserved
Description
14
Reserved
15
16
17
Relay digital outputs
BMS2 connector
Fieldbus2 connector
18
Fieldbus/BMS selector microswitch
20
21
Electronic valve A connector
Electronic valve B connector
22
External Ultracap module (accessory) connector
23
24
Valve driver analogue and digital inputs
Valve status LEDs
4.11 pCOE: connecting terminals
The pCOE board increases the number of inputs and outputs of a pCO5+ controller when required
by the application, without having to install a larger controller.
1
NO4
C4
NC4
NO3
C3
NC3
B3
B4
GND
+5VRef
+Vdc
NO2
C2
NC2
6
GND
T+
T-
VG
VG0
Y1
G
G0
4
ID1
ID2
ID3
ID4
IDC1
7
B1
B2
GND
+5VRef
+Vdc
NO1
C1
NC1
8
2 5 3
Fig. 4.v
Ref.
1
2
3
4
Description
POWER CONNECTOR G+, G0
Optically-isolated analogue output, 0 to 10 V
RS485 network connector (GND, T+, T-) or tLAN (GND, T+)
Optically-isolated digital inputs, at 24 Vac/Vdc
Ref.
5
6
7
8
Description
Yellow power LED and 3 indicator LEDs
Serial address
Analogue inputs and power to probes
Relay digital outputs
23
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
4.12 pCO5+ terminals description
Ref.
Please refer to the figures in the preceding pages regarding the pCO5+.
15
Ref.
1
2
3
3
3
3
4
5
6
7
7
8
8
8
9
9
10
11
12
13
14
Term.
Label
Description
J1-1
G
Supply voltage A(*)
J1-2
G0
Power supply reference
J24-1
+Vterm Power to additional terminal
J24-2
GND
Power supply common
J24-3
+5 VREF Power to 0 to 5 V ratiometric probes
J2-1
U1
Universal input/output 1
J2-2
U2
Universal input/output 2
J2-3
U3
Universal input/output 3
J2-4
GND
Common for universal inputs/outputs 1, 2, 3
J3-1
U4
Universal input/output 4
J3-2
GND
Common for universal input/output 4
J3-3
U5
Universal input/output 5
J3-4
GND
Common for universal input/output 5
J6-1
U6
Universal input/output 6
J6-2
U7
Universal input/output 7
J6-3
U8
Universal input/output 8
J6-4
GND
Common for universal inputs/outputs 6, 7, 8
J20-3
U9
Universal input/output 9
J20-4
GND
Common for universal input/output 9
J20-5
U10
Universal input/output 10
J20-6
GND
Common for universal input/output 10
J2-5
+VDC Power to active probes
Button for setting pLAN address, secondary display, indicator LEDs
J4-1
VG
Voltage A(*) to optically-isolated analogue output
Power to optically-isolated analogue output, at 0
J4-2
VG0
Vac/Vdc
J4-3
Y1
Analogue output 1, at 0 to 10 V
J4-4
Y2
Analogue output 2,at 0 to 10 V
J4-5
Y3
Analogue output 3, at 0 to 10 V
J4-6
Y4
Analogue output 4, at 0 to 10 V
J20-1
Y5
Analogue output 5, at 0 to 10 V
J20-2
Y6
Analogue output 6, at 0 to 10 V
J5-1
ID1
Digital input 1, at voltage A(*)
J5-2
ID2
Digital input 2, at voltage A(*)
J5-3
ID3
Digital input 3, at voltage A(*)
J5-4
ID4
Digital input 4, at voltage A(*)
J5-5
ID5
Digital input 5, at voltage A(*)
J5-6
ID6
Digital input 6, at voltage A(*)
J5-7
ID7
Digital input 7, at voltage A(*)
J5-8
ID8
Digital input 8, at voltage A(*)
Common for digital inputs 1 to 8 (negative pole for
J5-9
IDC1
DC power supply)
J7-1
ID9
Digital input 9, at voltage A(*)
J7-2
ID10
Digital input 10, at voltage A(*)
J7-3
ID11
Digital input 11, at voltage A(*)
J7-4
ID12
Digital input 12, at voltage A(*)
Common for digital inputs 9 to 12 (negative pole
J7-5
IDC9
for DC power supply)
J20-7
ID17
Digital input 17, at voltage A(*)
J20-8 ID18
Digital input 18, at voltage A(*)
Common for digital inputs 17 and 18 (negative
J20-9
IDC17
pole for DC power supply)
J8-1
ID13H Digital input 13, at voltage B(**)
J8-2
ID13
Digital input 13, at voltage A(*)
Common for digital inputs 13 and 14 (negative
J8-3
IDC13
pole for DC power supply)
J8-4
ID14
Digital input 14, at voltage A(*)
J8-5
ID14H Digital input 14, at voltage B(**)
J19-1
ID15H Digital input 15, at voltage B(**)
J19-2
ID15
Digital input 15, at voltage A(*)
Common for digital inputs 15 and 16 (negative
J19-3
IDC15
pole for DC power supply)
J19-4
ID16
Digital input 16, at voltage A(*)
J19-5
ID16H Digital input 16, at voltage B(**)
J10
pLAN telephone cable connector
J11-1
Tx-/Rx- Tx-/Rx- pLAN RS485 port
J11-2
Tx+/Rx+ Tx+/Rx+ pLAN RS485 port
J11-3
GND
GND pLAN RS485 port
Reserved
Reserved
Reserved
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
15
15
15
15
15
15
15
15
15
15
16
17
18
19
24
Term.
Label
Description
J12-1
C1
Common for relays 1, 2, 3
J12-2
NO1
Normally open contact, relay 1
J12-3
NO2
Normally open contact, relay 2
J12-4
NO3
Normally open contact, relay 3
J12-5
C1
Common for relays 1, 2, 3
J13-1
C4
Common for relays 4, 5, 6
J13-2
NO4
Normally open contact, relay 4
J13-3
NO5
Normally open contact, relay 5
J13-4
NO6
Normally open contact, relay 6
J13-5
C4
Common for relays 4, 5, 6
J14-1
C7
Common for relay 7
J14-2
NO4
Normally open contact, relay 7
J14-3
C7
Common for relay 7
J15-1
NO8
Normally open contact, relay 8
J15-2
C8
Common for relay 8
J15-3
CO8
Normally closed contact, relay 8
J16-1
C9
Common for relays 9, 10, 11
J16-2
NO9
Normally open contact, relay 9
J16-3
NO10
Normally open contact, relay 10
J16-4
NO11
Normally open contact, relay 11
J16-5
C9
Common for relays 9, 10, 11
J17-1
NO12
Normally open contact, relay 12
J17-2
C12
Common for relay 12
J17-3
NC12
Normally closed contact, relay 12
J18-1
NO13
Normally open contact, relay 13
J18-2
C13
Common for relay 13
J18-3
NC13
Normally closed contact, relay 13
J21-1 NO14
Normally open contact, relay 14
J21-2 C14
Common for relay 14
J21-3 NC14
Normally closed contact, relay 14
J21-4 NO15
Normally open contact, relay 15
J21-5 C15
Common for relay 15
J21-6 NC15
Normally closed contact, relay 15
J22-1 C16
Common for relays 16, 17, 18
J22-2 NO16
Normally open contact, relay 16
J22-3 NO17
Normally open contact, relay 17
J22-4 NO18
Normally closed contact, relay 18
J22-5 C16
Common for relays 16, 17, 18
J21-1 C14
Common for relays 14, 15, 16
J21-2 NO14
Normally open contact, relay 14
J21-3 NO15
Normally open contact, relay 15
J21-4 NO16
Normally open contact, relay 16
J21-5 C14
Common for relays 14, 15, 16
J22-1 C17
Common for relays 17, 18, 19, 20
J22-2 NO17
Normally open contact, relay 17
J22-3 NO18
Normally open contact, relay 18
J22-4 NO19
Normally open contact, relay 19
J22-5 NO20
Normally open contact, relay 20
J22-6 C17
Common for relays 17, 18, 19, 20
J19-1 C21
Common for relays 21, 22, 23, 24
J19-2 NO21
Normally open contact, relay 21
J19-3 NO22
Normally open contact, relay 22
J19-4 NO23
Normally open contact, relay 23
J19-5 NO24
Normally open contact, relay 24
J19-6 C21
Common for relays 21, 22, 23, 24
J20-1 C25
Common for relays 25, 26, 27, 28, 29
J20-2 NO25
Normally open contact, relay 25
J20-3 NO26
Normally open contact, relay 26
J20-4 NO27
Normally open contact, relay 27
J20-5 NO28
Normally open contact, relay 28
J20-6 NO29
Normally open contact, relay 29
J20-7 C25
Common for relays 25, 26, 27, 28, 29
J25-1
Tx-/Rx- Tx-/Rx- BMS2 RS485 port
J25-2
Tx+/Rx+ Tx+/Rx+ BMS2 RS485 port
J25-3
GND
GND BMS2 RS485 port
J26-1
Tx-/Rx- Tx-/Rx- Fieldbus 2 RS485 port
J26-2
Tx+/Rx+ Tx+/Rx+ Fieldbus 2 RS485 port
J26-3
GND
GND Fieldbus 2 RS485 port
Port J26 configuration microswitches
J23-1
Tx-/Rx- Tx-/Rx- Fieldbus 2 RS485 port
J23-2
Tx+/Rx+ Tx+/Rx+ Fieldbus 2 RS485 port
J23-3
GND
GND Fieldbus 2 network RS485 port
ENG
Only for pCO5+ built-in driver:
J27-1
1
Electronic expansion valve 1 control (see “ElectroJ27-2
3
20
J27-3
2
nic valve connection”).
J27-4
4
J28-1
1
Electronic expansion valve 2 control (see “ElectroJ28-2
3
21
J28-3
2
nic valve connection”).
J28-4
4
J30-1
VBAT
G0
22 J30-2
Power from external Ultracap module
J30-3
G
J29-1
GND
Common for power supply to probes
J29-2
VREF
Power to driver probes
J29-3
S1
Probe 1
J29-4
S2
Probe 2
23
J29-5
S3
Probe 3
J29-6
S4
Probe 4
J29-7
DI1
Digital input 1
J29-8
DI2
Digital input 2
A, B
Valve A status LED
24
C, D
Valve B status LED
Tab. 4.f
(*): Voltage A: 24 Vac or 28 to 36 Vdc;
(**): Voltage B: 230 Vac - 50/60 Hz.
: Large model; : Extralarge model.
25
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
5.
INPUT/OUTPUT CONNECTIONS
Max. number of connectable analogue inputs
5.1 Power supply
The maximum number of analogue inputs that can be connected to the
universal inputs/outputs depends on the type used.
The figure below shows the power supply connection diagram. Use
a class II safety isolating transformer with short-circuit and overload
protection. See the Technical Specifications table for information on the
size of the transformer required by each controller model.
-
28...36 Vdc
Fig. 5.a
•
•
•
•
•
8
10
- PT100 probes
2
3 (2 on U1...U5,
1 on U6...U8)
4 (2 on U1...U5,
1 on U6...U8,
1 on U9...U10)
- 0 to 1 Vdc/0 to 10 Vdc
signals from controllerpowered probes
- 0 to 1 Vdc/0 to 10 Vdc
signals from externally
powered probes
Tot. max. 10
- 0 to 20 mA/4 to 20 mA
inputs from controllerpowered probes
- 0 to 20 mA/4 to 20 mA
inputs from externally
powered probes
Important:
power the pCO5+ built-in driver with AC voltage only, with the
transformer’s secondary winding earthed;
using a supply voltage other than specified can seriously damage the
controller;
if the transformer’s secondary is earthed, make sure that the earth
conductor is connected to terminal G0. This applies to all the devices
connected to the pCO through a serial network;
if more than one pCO board is connected to a pLAN network, make
sure that the G and G0 references are observed (G0 must be maintained
for all controllers);
the power supply to the controller(s) and the terminal(s) should be
kept separate from the power supply to the other electrical devices
(contactors and other electromechanical components) inside the
electrical panel.
- 0 to 5 V signals from
controller-powered
ratiometric probes
5
5
5
4
4
6
8
6:
(max 4 on U1...U5,
3 on U6...U8)
7:
(max 4 on U1...U5,
3 on U6...U8)
6
Tot. max. 9
+
230 Vac
5
Tot. max. 8
24 Vac
Large
- NTC/PTC/PT500/
PT1000 probes
Tot. max. 7
Analogue inputs
2.5 A T
2.5 A T
Medium/ Built-in
driver/ Extralarge
Small
Tot. max. 5
G
Type of signal
Tot. max. 4
J1
G0
J1
G0
DC
G
AC
Max. number of inputs connectable to
universal inputs/outputs
pCO5+
6
10
6:
(max 4 su U1...U5,
3 on U6...U8,
2 on U9...U10)
9:
(max 4 on U1...U5,
3 on U6...U8,
2 on U9...U10)
6
Tab. 5.a
Note: The table shows the maximum number of inputs that can be
connected. For example, a Small controller can be connected to a
maximum of five 0 to 1 Vdc inputs from controller-powered probes and a
maximum of five 0 to 1 Vdc inputs from externally powered probes. In any
case, the maximum number of inputs of both kinds that can be connected
is 5.
Remote connection of analogue inputs
The table below shows the required cable sizes to use for the remote
connection of the analogue inputs.
Note:
• the yellow LED on the controller lights up when the controller is
powered;
• refer to the diagrams in par. 4.4 in case of controllers connected to a
pLAN network and installed in the same electrical panel or in separate
panels.
Type of input
NTC
PT1000
I (current)
V (current)
Cross section for lengths
<50 m (mm2)
0,5
0,75
0,25
0,25
5.2 Universal inputs/outputs
Universal inputs/outputs are distinguished by the letter U...
They can be configured from the application program for many different
uses, such as the following:
• passive temperature probes: NTC, PTC, PT100, PT500, PT1000;
• active pressure/temperature/humidity probes;
• ratiometric pressure probes;
• current inputs, 0 to 20 mA or 4 to 20 mA;
• voltage inputs, 0 to 1 Vdc or 0 to 10 Vdc;
• voltage-free contact digital inputs and fast digital inputs;
• analogue outputs, 0 to 10 Vdc;
• PWM outputs.
Important:
• if the controller is installed in an industrial environment (standard
EN 61000-6-2) the connections must be less than 10 m long; do not
exceed this length to avoid measurement errors.
• to avoid electromagnetic interference, keep the probe and digital
input cables separated from the power cables as much as possible (at
least 3 cm). Never run power cables and probe signal cables in the
same conduits (including the ones in the electrical panels).
Important:
• the universal inputs/outputs must be pre-configured to handle their
respective signals from the application program;
• the universal inputs/outputs cannot be used as digital outputs.
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
Cross section for lengths
<100 m (mm2)
1,0
1,5
0,5
0,5
Tab. 5.b
26
ENG
Connecting NTC, PTC temperature probes
Connecting PT100 temperature probes
For information on the maximum number of probes that can be
connected see the table at the beginning of this paragraph. For details
on the operating range see the Technical Specifications table.
For information on the maximum number of probes that can be
connected see the table at the beginning of this paragraph. For details
on the operating range see the Technical Specifications table.
ID7
Fig. 5.b
Key
Controller terminals NTC probe
1
GND
Wire 1
U1
Wire 2
GND
U2
GND
U4
GND
U5
2
3
Wire 1
Wire 2
Key
Controller terminals
Wire 1
Wire 2
ID7
ID6
ID5
ID4
ID3
Y4
ID2
Y3
ID1
Y1
VG0
VG
GND
U5
GND
U4
+VDC
GND
ID7
Important: For temperature probes use the 4 to 20 mA or NTC
configuration, as the 0 to 1 Vdc signal is limited to the 0 to 1 V range and is
therefore not always compatible with the standard 10 mV/°C signal of CAREL
probes (at temperatures below 0 °C or above 100 °C a probe alarm may be
triggered).
B M S card
ID7
ID6
ID5
ID4
ID3
J5
ID2
VG0
VG
GND
U5
GND
U4
+VDC
GND
Y1
J4
J3
U1
U2
U3
GND
+VDC
U2
J2
U1
J24
+5 VREF
G0
G
J1
GND
2
+Vterm
FieldBus card
ID1
PT500/PT1000 probe
Y4
Fig. 5.c
Y3
1
Y2
2
U3
ID6
ID5
ID4
ID3
ID2
ID1
Y4
Y3
J5
Y2
VG0
VG
GND
U5
GND
U4
+VDC
Y1
J4
J3
GND
U3
The controller can be connected to all the CAREL DP* series active temperature
and humidity probes configured at 0 to 1 V or 4 to 20 mA.
B M S card
U1
U2
U3
GND
+VDC
U4
GND
U5
GND
U2
J2
U1
+5 VREF
GND
+Vterm
G0
FieldBus card
1
Wire 1
Wire 2
U3
For information on the maximum number of probes that can be
connected see the table at the beginning of this paragraph. The number
depends on the power supply used. The distinction is between probes
powered by the controller (terminal +VDC) and probes powered by an
external source, and also between active probes with voltage or current
outputs. For details on the operating range see the data sheets supplied
with the probes.
connected to only one terminal.
G
U2
Connecting active temperature and humidity probes
• the two probe wires have no polarity.
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
PT100 probe
1
2
Wire 1
Wire 2
Wire 3
Wire 1
Wire 2
Wire 3
U1
U2
GND
U4
U5
GND
Wire 1
Wire 2
Important:
GND
U4
GND
U5
2
Fig. 5.d
• to ensure correct measurements from the probe each wire must be
Key
Controller
terminals
J5
4
For information on the maximum number of probes that can be
connected see the table at the beginning of this paragraph. For
details on the operating range see the Technical Specifications table.
J24
J4
J3
1
Connecting PT500/PT1000 temperature probes
J1
J2
B M S card
U1
U2
U3
GND
+VDC
U4
GND
U5
GND
+5 VREF
J24
U1
J1
GND
3
G0
2
G
4
+Vterm
FieldBus card
1
Y2
ID6
ID5
ID4
ID3
Y4
ID2
Y3
ID1
J5
Y2
VG0
VG
GND
U5
GND
U4
+VDC
Y1
J4
J3
GND
U3
U2
The probe has three wires: connect one to GND and the other two to two
separate but adjacent universal inputs on the same controller (e.g. U1, U2,
GND, or U4, U5, GND).
B M S card
U1
U2
U3
GND
+VDC
U4
GND
U5
GND
+5 VREF
J2
U1
J24
GND
G
G0
J1
+Vterm
FieldBus card
Wire 1
Wire 2
out H
M
out T
+ (G)
Fig. 5.e
Key
Controller terminals
GND
+VDC
U1
U2
27
Probe terminals
M
+(G)
outH
outT
Description
Reference
Probe power supply
Humidity probe output
Temperature probe output
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
Connecting current-output pressure probes
Connecting active probes with 0 to 10 V output
For information on the maximum number of probes that can be
connected see the table at the beginning of this paragraph. For details
on the operating range see the data sheets supplied with the probes.
For information on the maximum number of probes that can be
connected see the table at the beginning of this paragraph. For details
on the operating range see the data sheets supplied with the probes.
FieldBus card
ID4
ID3
Y4
ID2
Y3
ID1
Y2
Y1
VG0
VG
GND
ID4
ID3
Y4
ID2
Y3
ID1
Y1
VG0
VG
GND
U5
GND
U4
+VDC
GND
U3
U2
+5 VREF
U1
GND
+Vterm
J
J4
J3
J
J4
U5
GND
U4
+VDC
GND
J2
B M S card
J3
U3
U2
+5 VREF
J2
U1
J24
GND
G0
+Vterm
G
J1
J24
U1
U2
U3
GND
+VDC
FieldBus card
G0
G
J1
B M S card
Y2
The controller can be connected to all CAREL SPK* series active pressure
probes or any commercially available pressure probes with 0 to 20 mA or
4 to 20 mA signals.
out H
M
out T
U1
U2
U3
GND
+VDC
U4
GND
U5
GND
+ (G)
1
2
1
1
2
Fig. 5.h
Key
Controller terminals
GND
+VDC
U1
U2
2
Fig. 5.f
Key
Controller
Current-output pressure probe
1
2
terminals
Wire 1 Power
Brown Wire 1 Power
+VDC
U1
Wire 2 Signal
White U2
Wire 2 Signal
0 to 10 V active probes
Reference
Power
Signal 1
Signal 2
Max. number of connectable digital inputs
Brown
The controller allows the universal inputs/outputs to be configured as
non-optically isolated, voltage-free digital inputs. In any case, the inputs
must be connected to a voltage-free contact.
White
Max. number of digital inputs connectable
to universal inputs/outputs
pCO5+
Medium/ Built-in
Type of signal
Small
Large
driver/ Extralarge
- voltage-free
5
8
10
Digital
contacts
6
inputs (not
4
(max 2 su U1...U5,
optically - fast digital
max 2 (max 2 su U1...U5,
max 2 su U6...U8,
isolated) inputs
max 2 su U6..U8)
2 su U9...U10)
Tab. 5.c
Connecting 0 to 5 V ratiometric pressure probes
For information on the maximum number of probes that can be
connected see the table at the beginning of this paragraph. For details
on the operating range see the data sheets supplied with the probes.
The controller can be connected to all CAREL SPKT series active pressure
probes or any commercially available pressure probes with 0 to 5 V
ratiometric signals.
Important:
• the ratiometric probes are powered by the controller through terminal
+5 VREF;
• the ratiometric probes cannot be powered by an external source.
Connecting the ON/OFF inputs
ID2
ID1
Y4
Y3
Y2
VG0
VG
There is no particular restriction on the maximum number of inputs that
can be connected. For details on the operating range see the Technical
Specifications table.
Wire colour
Black
Green
White
Key
Controller terminals
Description
U4
Digital input 1
GND
U5
Digital input 2
GND
28
ID8
ID7
ID6
ID5
ID4
ID3
ID2
Y4
Y3
ID1
Y1
VG0
VG
GND
U5
GND
U4
+VDC
Fig. 5.i
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
J5
J4
J3
GND
U3
U2
+5 VREF
J2
U1
GND
G
J24
B M S card
U4
GND
U5
GND
Key
Controller terminals
Description
+5 VREF
Power
GND
Power reference
U1
Signal
G0
J1
Fig. 5.g
+Vterm
FieldBus card
Y2
GND
U5
GND
U4
+VDC
Y1
J4
J3
GND
U3
U2
U1
J2
B M S card
U1
U2
U3
GND
+VDC
+5 VREF
GND
J24
GND
+5 VREF
G0
G
J1
+Vterm
FieldBus card
Important: The maximum current allowed on the digital input is
10 mA. Therefore the rating of the external contact must be at least
10 mA.
ENG
Connecting fast digital inputs
5.3 Digital inputs
Important: The wires connecting the fast digital inputs/counters
must be shielded to avoid causing electromagnetic interference with the
probe cables.
The controller features digital inputs for connecting safety devices,
alarms, device status indicators and remote switches. These inputs are all
optically isolated from the other terminals. They can work at 24 Vac (+10/15%) or at 28 to 36 Vdc (-20/+10%) (indicated with ID*), and some also at
230 Vac (indicated with IDH*).
GND
U5
GND
U4
J3
Note:
FieldBus card
RC filter in parallel with the coil (typical ratings are 100 Ω, 0.5 μF, 630 V);
GND
U5
GND
U4
+VDC
J3
GND
U3
u2
+5 VREF
J2
U1
J24
GND
G0
G
J1
+Vterm
• if the control voltage is drawn in parallel with a coil, install a dedicated
• if the digital inputs are connected to safety systems (alarms), the
presence of voltage across the contact should be taken as the normal
operating condition, while no voltage represents an alarm situation.
This will ensure that any interruption (or disconnection) of the input
will also be signalled;
• do not connect the neutral in place of an open digital input;
• always interrupt the phase.
External
impulse
generator
Fig. 5.j
The fast digital input can be used as a frequency meter. The count is
performed on the rising edge of the pulse. The pulse generator device
will have two digital outputs with transistor optocoupler, which will be
connected to the inputs as shown in the figure. For details on the input
signal see the Technical Specifications table.
Important:
• to avoid electromagnetic interference, keep the probe and digital
input cables separated from the power cables as much as possible (at
least 3 cm). Never run power cables and probe signal cables in the
same conduits (including the ones in the electrical panels).
Note: The BIOS shows the frequency values using specific variables.
If the inputs are configured as counters, the application program resets
the counter. The maximum number of pulses is 32767, after which the
counter restarts from zero.
24 Vac digital inputs
The ID... digital inputs can be controlled at 24 Vac.
Example:
Note:
• the digital inputs are only functionally isolated from the rest of the
controller;
input
• if you want to keep the digital inputs optically isolated you will have to
t
provide a separate power supply for each input;
• the digital inputs can be powered at a different voltage from the rest
of the controller.
count
t
Cable section
Fig. 5.k
The cables used for remote connections to the digital inputs should have
the following cross-section:
Cross section for lengths <50 m = 0.25 (mm2)
Nota: in the case of fans with tachometer output with high series
resistance, the reading of the pulses may depend on the current. The
function block ("function block") application program (DIN_COUNT2)
includes a pin for which the default is the current 2mA.
You can also select or 500 uA 50 uA in order to stay within the voltage
values of 0.25 ... 0.85 V to get a correct reading.
Important: If the controller is installed in an industrial environment
(standard EN 61000-6-2) the connections must be less than 30 m long. Do
not exceed this length to avoid measurement errors.
Connecting non-optically-isolated analogue outputs
ID1
ID1
Y4
Y3
Y2
VG0
VG
GND
U5
GND
U4
+VDC
Y1
J4
J3
GND
U3
U2
J2
U1
+5 VREF
J24
GND
+Vterm
There is no particular restriction on the number of outputs that can
be connected. For details on the output signal see the Technical
Specifications table.
Example: Analogue/PWM outputs connection diagram.
Vout
Vout
Vout
Fig. 5.l
Key
U1
Analogue output 1
GND
U2
Analogue output 2
GND
U3
Analogue output 3
GND
Note: The analogue outputs cannot be connected in parallel.
29
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
J1
J24
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
24 Vdc
+
-
Fig. 5.p
30
J6
ID14H
ID14
J20
ID14
ID14H
U10
GND
ID17
IDC13
ID14
ID14H
IDC13
GND
ID13
ID13
J7
IDC17
ID18
ID14H
Fig. 5.o
ID17
ID14
+
GND
U10
J19
IDC13
U9
ID13H
ID13H
IDC17
ID18
Y6
IDC9
IDC9
Y5
IDC13
ID13
ID13H
IDC9
ID12
ID6
ID7
ID8
IDC1
ID7
ID8
IDC1
IDC9
ID13H
ID13
IDC13
ID14
ID13H
ID13
IDC13
ID14
ID14H
GND
ID17
IDC17
ID18
U10
GND
U9
ID14H
ID12
IDC9
Y6
ID11
ID12
GND
U8
U7
U6
ID5
ID6
ID10
J20
ID11
Fig. 5.m
ID9
24 Vac
ID9
G
G0
ID10
Y5
J19
GND
U9
Y6
J7
ID12
J20
ID12
ID16H
ID16
IDC15
ID15
ID15H
ID4
ID5
IDC17
ID18
ID17
GND
U10
GND
U9
Y6
Y5
ID16H
ID16
IDC15
ID15
ID15H
J19
ID13
ID13H
J5
IDC9
Y5
J5
ID11
ID10
J5
ID12
J19
ID11
Example of connection diagram (LARGE model):
ID11
The ID... digital inputs can be controlled at 24 Vdc.
ID10
24 Vdc digital inputs
ID9
Fig. 5.n
ID9
ID9
GND
U8
U7
U6
IDC1
ID8
ID3
ID4
J5
ID11
ID16H
ID16
IDC15
ID15
ID15H
G
G0
24 Vac
ID10
GND
U8
U7
J6
ID10
IDC1
IDC1
U6
ID8
ID8
ID7
J6
ID9
ID16H
ID16
IDC15
ID7
ID7
ID6
ID5
ID2
ID2
ID3
J6
GND
U8
U7
J4
U6
ID6
ID6
B M S card
ID15
ID5
ID5
ID4
B M S card
IDC1
B M S card
ID15H
ID4
ID4
ID3
ID2
ID1
ID1
Y4
Y3
Y2
B M S card
ID8
ID3
J4
ID7
ID2
ID2
ID3
ID1
J4
ID6
ID1
24 Vdc
ID1
Y4
Y3
Y1
J4
ID5
ID4
ID3
ID2
ID1
Y4
Y3
FieldBus card
Y4
FieldBus card
Y2
FieldBus card
Y3
J3
Y2
VG0
VG
GND
U5
GND
FieldBus card
Y2
J3
Y1
VG0
VG
J3
Y1
VG0
VG
GND
GND
U5
U4
+VDC
GND
U3
U2
U1
J3
Y1
VG0
VG
GND
U5
J2
U5
J2
GND
U4
+VDC
GND
J2
GND
U4
+VDC
GND
U3
U3
U2
U1
+5 VREF
GND
+Vterm
J2
GND
U4
+VDC
GND
U2
U1
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
U3
U2
J24
U1
+5 VREF
J24
+5 VREF
GND
GND
+Vterm
G0
G
J24
+5 VREF
J1
+Vterm
G0
G
J1
GND
G0
G
J1
+Vterm
G0
G
ENG
Example of connection diagram (LARGE model):
J20
J7
J8
J7
J8
J8
J8
ENG
230 Vac digital inputs
Medium and Extralarge models feature one group of 230 Vac inputs
(terminal J8), while Large models have two groups (on terminals J8 and
J19). Each group consists of two digital inputs that can be powered at 230
Vac, indicated with IDH*, and two inputs that can be powered at 24 Vac/
Vdc, indicated with ID*.
The two groups of 230 Vac inputs have double insulation between
themselves and between them and the controller. The digital inputs that
are connected can be the 24 Vac/dc inputs of one group and the 230 Vac
inputs of the other.
The two inputs of each group have the same common pole. Operational
insulation is used. In each group, the digital inputs must be powered
at the same voltage (24 Vac, 28 to 36 Vdc or 230 Vac) in order to avoid
dangerous short-circuits and/or the risk of powering lower-voltage
circuits with 230 Vac electricity.
Note:
• the range of uncertainty of the switching threshold is from 43 to 90 Vac;
• the voltage must be 230 Vac (+10/-15%), 50/60 Hz.
Example 1: Connection diagram with inputs at 230 Vac.
U10
GND
ID17
ID14
ID14H
IDC17
GND
IDC13
ID18
U9
ID13
Y6
ID13H
Y5
ID16
IDC15
ID15
ID15H
ID16H
IDC9
ID12
ID11
ID10
ID9
GND
U8
U7
J6
U6
IDC1
ID8
ID7
ID6
J7
ID5
ID4
ID3
ID2
Y4
ID1
Y3
Y1
VG0
VG
GND
J20
J5
Y2
J4
U5
GND
U4
+VDC
GND
J19
B M S card
J3
U3
U2
J2
U1
J24
GND
+Vterm
G0
G
J1
+5 VREF
FieldBus card
J8
L
230 Vac
N
Fig. 5.q
ID14H
ID14
IDC13
ID13
ID13H
IDC9
ID12
ID11
ID10
ID9
GND
U8
U7
J6
U6
IDC1
ID8
ID7
J7
ID6
ID5
ID4
ID3
ID2
ID1
Y4
Y3
J5
Y2
VG0
VG
GND
U5
GND
U4
+VDC
Y1
J4
J3
GND
U3
U2
J2
U1
+5 VREF
J24
GND
G0
G
J1
+Vterm
Example 2: Connection diagram with digital inputs at different voltages.
J8
24 Vdc
+
-
L
230 Vac
N
Fig. 5.r
5.4 Optically-isolated analogue outputs
0 to 10 V analogue outputs
On terminals VG and VG0 the controller provides optically-isolated 0 to
10 V analogue outputs, to be powered externally at the same voltage
powering the controller, i.e. 24 Vac or 28 to 36 Vdc. La figure below
shows the connection diagram. The 0 V supply voltage is also the voltage
reference of the outputs. See the Technical Specifications table for details
on the output current, output impedance, etc.
Note:
• the analogue output can be connected to module code CONVONOFF0
to convert the 0 to 10 V output into an ON/OFF relay output;
• a 0 to 10 Vdc analogue output can be connected in parallel to other
outputs of the same type, or alternatively to an external source of
voltage. The higher voltage will be considered. Correct operation is not
guaranteed if actuators with voltage inputs are connected;
• if optical isolation is not required, the VG-VG0 analogue outputs can be
powered at the same voltage on G-G0: connect G0 to VG0 and G to VG.
31
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
Example of connection diagram (LARGE model):
Vout
Vout
0V
Fig. 5.s
Max. number di optically-isolated analogue outputs (reference VG0)
pCO5+ model
Small/Medium/Extralarge
Large
Outputs
Y1, Y2, Y3, Y4
Y1, Y2, Y3, Y4, Y5, Y6
32
IDC17
ID18
ID17
GND
U10
GND
U9
Y6
Y5
ID16
IDC15
ID16H
ID9
ID10
ID11
ID12
I DC9
ID13H
ID13
IDC13
ID14
ID14H
ID9
ID10
ID11
ID12
IDC9
ID13H
ID13
IDC13
ID14
ID14H
GND
U8
U7
IDC1
Vout
J6
U6
ID8
IDC1
Vout
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ID15
ID15H
ID7
ID5
ID8
ID4
ID5
ID6
ID3
ID4
Vout
24 Vac / 28...36 Vdc
J8
J7
ID7
ID2
ID2
ID3
Y4
ID1
Y3
ID1
Vout
J20
J5
Y2
VG0
VG
GND
U5
GND
U4
+VDC
Y1
J4
J3
GND
J19
B M S card
ID6
eldBus card
ENG
Serial communication and programming
5.5 Connecting the electronic valve
Communication between the pCO5+ and its built-in driver is managed
internally through the FBus2 serial port. The FBus2 serial port (J26) is
however electrically isolated from the driver’s serial line; this ensures that
in case of external faults on the line connected to FBus2, the internal driver
can keep on working independently. The driver can only be configured
using the pCO5+ application developed with 1Tool; no external displays
are available for the driver.
The controller with a built-in driver can be used to control one or two
electronic expansion valves (depending on the model).
Example of connection diagram (the colour of the wires refers to the
standard CAREL valve cable, code E2VCABS*00).
CAREL ExV valve B
CAREL ExV valve A
bianco/white
verde/green
giallo/yellow
The 1Tool development environment features a module for managing
the EVD Evolution driver. When managing the internal driver, use the
module as if you were managing an external driver connected to the
FBus2 port.
shield
4
Relay
C13
NC13
NC12
NO13
C9
C12
NO12
NO11
NO9
NO10
Tx/Rx
3
DI2
DI1
Network
GND
NC8
S4
S2
S1
V REF
GND
DI2
S3
C8
C7
NO8
C7
NO7
C4
NO6
NO5
DI1
Tx/Rx
C4
C1
GND
NO4
S4
S3
S1
V REF
Network
NO2
GND
C1
Tx/Rx
NO1
DI2
DI1
Network
S2
Anal og – Digital Input
S3
Anal og – Digital Input
S2
Anal og – Digital Input
S1
ADDR≠198
V REF
ADDR≠198
GND
NO 1
2
COM 1
3
C9
1
E X V connection
Power Supply
Relay
1
G
4
G0
2
VBAT
3
NO 1
1
E X V connection
Power Supply
Relay
COM 1
G
G0
4
VBAT
2
ADDR≠198
CANL
GND
NTC driver B
digital input to start the
regulation of driver A
digital input to start the
regulation of driver B
OFF
2
1
3
1
J26 FBus2
4
3 2
ON
4
4
2
ratiometric pressure
transducer driver B
NTC driver A
ratiometric pressure
transducer driver A
3
E X V connection
Power Supply
NO 1
1
COM 1
G
DI2
DI1
S4
VREF
S2
S1
C D
GND
G
G0
VBAT
A B
S3
J29
J30
GND
driver
G0
J28
VBAT
J27
At the 1Tool application software level, the valve driver must be
connected to the FBus2 port. Consequently, any other devices physically
connected to the Fbus2 port (J26) must have the same communication
protocol (CAREL Standard Master or Modbus® Master), the same baud
rate, stop bits and parity. The CAREL or Modbus protocol is selected
automatically. The internal driver’s address is 198 (EVD Evolution’s default
address), so any other devices connected to J26 must have an address
other than 198. The CAREL or Modbus protocol is selected automatically.
External EVD Evolution drivers can be connected to the Fieldbus1 serial
port (optional card) with no address restrictions.
S4
1
3
2
4
shield
1
3
2
4
J15
CANH
NO10
C8
NC8
C7
NO8
marrone/brown
ADDR =198
driver
Relay
Relay
4
DI1
S4
S3
DI2
ID14H
ID14
IDC13
ID13
ID13H
VREF
S2
S1
IDC9
ID12
ID11
ID10
GND
ID9
U8
NO 1
2
G
G0
VBAT
3
U7
U6
IDC1
1
E X V connection
Power Supply
C D
A B
COM 1
ID8
ID7
VBAT
ID6
ID4
ID5
G
ID3
ID2
ID1
Y4
Y3
4
G0
2
E X V connection
Power Supply
NO 1
3
Y2
Y1
VG0
1
COM 1
VG
GND
G
G0
U5
GND
B M S card
VBAT
4
U4
+VDC
GND
U3
2
NO 1
3
E X V connection
Power Supply
Apply the Ultracap module (accessory code PCOS0WUC20) on the
controller with built-in valve driver. The module is made with special
capacitors called ultracapacitors that close the electronic valve in case of
power failures. The module only powers the driver and not the controller
it is applied to.
U2
1
COM 1
+5 VREF
U1
GND
G
G0
VBAT
G0
G
+Vterm
FieldBus card
Notes:
• connect the valve cable shield to the blade (faston) connector and
then earth;
• for information on the compatibility of valves and refrigerants, see the
Technical Specifications table and the EVD Evolution driver manual.
GND
Fig. 5.t
Relay
ADDR =198
Important: The pCO5+ with built-in driver and PCOS0WUC20
module (or EVD0000UC0 external Ultracap module and EVBAT00400
battery) must be powered at 24 Vac so that emergency valve closing is
ensured in case of power failures. If the controller is powered with DC
voltage it will not close the valve in case of power failures.
Network
DI2
DI1
S4
S3
S2
S1
Tx/Rx
GND
GND
V REF
Anal og – Digital Input
Network
DI2
DI1
S4
S3
S2
V REF
Tx/Rx
GND
GND
S1
Anal og – Digital Input
Network
DI2
DI1
S4
S3
S2
S1
V REF
GND
Anal og – Digital Input
GND
Tx/Rx
Important: To ensure efficient data exchange between the driver
and the controller, when developing the 1Tool application, if there are
devices connected to the FBus2 port (terminal J26) using the Modbus®
protocol, developers should take into account the number of variables
exchanged over the entire serial line.
Notes:
• the built-in driver replicates all the hardware and logic functions of the
“EVD Evolution” controller in case of 1 valve and of the “EVD Evolution
TWIN” controller in case of 2 valves. In other words, it independently
controls one or two electronic expansion valves with two-pole
stepper motors. The only difference with EVD Evolution is that there
are no output relays. For details on the valve control logic, set-up and
installation, see the EVD Evolution manual (code +0300005IT for single
driver, +0300006IT for double driver);
• as with EVD Evolution, the internal driver on the pCO5+ controller
is available in the CAREL and the “Universal” versions. “Universal”
models are used to control both CAREL electronic expansion valves
and products made by other manufacturers (see the Technical
Specifications table), while CAREL models only control CAREL valves.
33
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
5.6 Digital outputs
RELAY GROUPS FOR CONSECUTIVE COMMANDS (~100 ms)
441
2
3
pCO5+ pCO5+ Extra- 5
Large
Large
9, 10, 11, 14, 15, 16, 14, 15, 16, 17, 22, 23, 24, 25,
Relè 1, 2, 3, 4 5, 6, 7, 8
12, 13
17, 18
18, 19, 20, 21 26, 27, 28, 29
Tab. 5.d
Electromechanical relay digital outputs
The controller features digital outputs with electromechanical relays. For
ease of installation, the common terminals of some of the relays have
been grouped together.
The type of insulation is described in the table below. See also the
Technical Specifications table.
Important: Using relays that belong to different groups can cause
delays in switching.
Type of insulation
Between relays in the same group operational insulation
Between groups of relays
reinforced insulation
Between relays and the rest of the
reinforced insulation
controller
5.7 Solid state relay (SSR) digital outputs
Notes:
• inside each group, the relays have just operational insulation and must
therefore have the same voltage (generally 24 Vac or 110/230 Vac);
• between groups there is reinforced insulation, so different groups can
have different voltages.
pCO5+ controllers are also available in versions with solid-state relays
(SSR) for controlling devices that require an unlimited number of
switching cycles that would not be supported by electromechanical
relays. These outputs are dedicated to resistive loads powered at 224Vac
SELV or 28 to 36 Vdc SELV with max. load current up to 1A or 230 Vac with
max. load current up to 70mA.
Example of connection diagram (LARGE model):
Example 1: Connection diagram for resistive load.
110/230-24Vac
24 Vac/Vdc
N
NC8
C8
NO8
C7
NO7
C7
C4
NO6
NO5
NO4
C4
C1
J23 FBus2
NO3
NO1
J22
NO2
C13
NC13
NO13
C12
C9
NC12
J18
C16
NO18
NO17
NO16
C16
J21
J26 FBus2
NO12
NO11
NO10
C9
NO9
C8
C7
NO8
NC8
NC15
1
J17
J16
C15
2
J15
NO15
3
C14
4
J25 BMS2
NO14
J14
J13
NC14
C7
NO7
C4
NO6
NO5
C4
J12
NO4
C1
NO3
NO2
C1
NO1
L
Fig. 5.u
110/230-24Vac
N
Fig. 5.w
NC13
J22
J23 FBus2
SSR ESTERNO/
EXTERNAL SSR
input
C13
C12
NO13
J18
C16
NO18
NO17
NO16
C16
C15
NC15
J21
NC12
NO12
C9
NO11
NO10
C9
NC8
C8
C7
NO9
J17
J16
NO15
1
NC14
2
J15
24 Vac/Vdc(*)
J26 FBus2
3
C14
4
NO14
J14
J13
S2
NO8
C7
NO7
Example 2: Connection diagram for inductive or resistive loads, with max.
load current <1 A.
C4
NO6
NO5
C4
NO4
L
carico/load
NC8
C8
NO8
C7
NO7
C7
C4
NO6
NO5
Fig. 5.v
Important: The current on the common terminals must not
exceed the capacity (rated current) of each single terminal (8A).
Some relays have change-over contacts.
Output No.
Relays with change-over contacts
pCO5+ model
Small
Medium / Extralarge
8
8, 12, 13
Large
8, 12, 13
Fig. 5.x
(*) Dedicated power supply or same power supply as controller: not in
common with the power supply for other external loads (e.g. contactors,
coils).
Remote connection of digital outputs
The table below shows the cable sizes required according to the current.
Cross-section (mm2)/AWG
0,5/20
1,5/15
2,5/14
Important: In applications with SSR outputs:
Current (A)
2
6
8
1. the controller should drive only resistive loads with loads current less
than maximum declared;
2. use an additional external SSR to drive inductive loads;
3. for AC power supply to resistive loads or external SSRs,
4. use the same power supply as the controller (connected to terminals
Note: When different relay outputs must be operated consecutively
at very close intervals (e.g. star-delta motor starter) in the order of
hundreds of ms, use relays belonging to the same group, according to
the following table.
G/G0), which must be dedicated and not in common with the power
supply to other devices in the electrical panel (contactors, coils, etc.)
Note: The SSR load is powered at 24 Vac SELV, 28 to 36 Vdc SELV or
230 Vac; consequently all the other terminals in the group must be
powered at the same voltage due to the absence of reinforced insulation
within the group.
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
34
ENG
5.8 General connection diagram
230/24 Vac
2.5 AT
L
G
G
G0
G0
J10
J11 pLAN
50VA
+Vterm
GND
J24
GND
+5 VREF
probe 1 (0/5 V)
U1
B2
U2
B3
U3
GND
GND
+VDC
B4
probe 4 Carel NTC
BC4
probe 5 PT1000
BC5
U4
GND
J3
B5
U5
FieldBus card
M
OUT
+V
B1
J2
probe 2 (4/20 mA)
probe 3 (0/1 Vdc or 4/20 mA)
J1
N
GND
J12
Y1
Y4
ID1
ID2
ID3
ID2
ID3
NO5
NO6
C7
NO7
ID8
NO8
digital output 8
C8
SMALL
ID7
J15
ID8
digital output 7
C7
ID6
IDC1
digital output 4
digital output 5
digital output 6
C4
J14
ID4
ID5
NO4
1
ID7
C4
2
ID6
ID1
C1
3
ID5
Y4
digital output 1
digital output 2
digital output 3
4
ID4
Y3
J5
digital input 1
digital input 2
digital input 3
digital input 4
digital input 5
digital input 6
digital input 7
digital input 8
Y2
J13
Y3
NO3
Y1
J26 FBus2
analog output 2 (0...10 Vdc)
analog output 3 (0...10 Vdc)
analog output 4 (0...10 Vdc)
VG0
B M S card
Y2
NO2
J4
analog output 1 (0...10 Vdc)
VG
J25 BMS2
VG0
C1
NO1
NC8
IDC1
IDC1
U6
U8
C9
GND
J16
digital input 9
digital input 10
digital input 11
digital input 12
NO9
ID9
ID10
ID11
C9
NO12
J17
ID13H
digital output 12
C12
NC12
ID13
J8
IDC13
J18
ID14H
digital output 13
C13
NC13
NO14
MEDIUM
NO13
ID14
digital input 14
digital output 9
digital output 10
digital output 11
ID12
IDC9
digital input 13
NO10
NO11
J7
probe 6 - 7
probe 8 CAREL NTC
CP
J6
U7
out H
M
NTC
NTC
+ (G)
digital output 14
C14
J21
ID15H
digital input 15
ID15
NC14
NO15
digital output 15
C15
J19
IDC15
NC15
ID16
ID16H
digital input 16
C16
NO16
J22
NO17
NO18
analog output 5 (0...10 Vdc)
analog output 6 (0...10 Vdc)
C16
Y6
U9
U10
GND
digital input 17
digital input 18
J23 FBus2
GND
J20
probe 9 CAREL NTC
probe 10
voltage-free
digital input
Y5
digital output 16
digital output 17
digital output 18
ID17
IDC17
LARGE
ID18
Fig. 5.y
35
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
6.
STARTUP
The figure below illustrates the logic of the relations.
6.1 Switch-on
pGDE Private
pCO5+: 1
G0
J10
GND
+5 VREF
U1
U2
GND
+VDC
U4
J3
GND
U5
GND
GND
NO1
NO3
C1
NO1
VG
NO2
VG0
NO3
Y2
Y3
ID1
C4
ID2
C1
C4
NO4
NO5
NO6
C4
4
Y4
NO6
J26 FBus2
NO5
J13
B M S card
ID2
Y1
C4
NO4
J26 FBus2
Y4
ID1
C1
J13
B M S card
Y3
J4
J4
Y2
J25 BMS2
NO2
VG0
J25 BMS2
VG
Y1
J12
C1
J12
6.2 Private and shared terminals
FieldBus card
J3
U5
J2
U4
GND
U3
FieldBus card
J2
+VDC
J24
J24
+5 VREF
U2
GND
J11 pLAN
+Vterm
J11 pLAN
+Vterm
GND
G
U1
U3
pGDE Private
pCO5+: 2
J1
J1
G0
J10
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
G
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
When the controller is switched on it runs a test on the secondary display,
lighting up the segments one by one.
4
J16
J22
C9
C16
NO12
ID17
NO13
J18
GND
ID14H
C12
NC12
J23 FBus2
2
4
3
pGDE Private
C13
NC13
ID18
pCO5 compact: 3
NO6
NO7
GNX
J9
J 12
PWM 0/10V
J10
NC1
NO1
C4
J26 FBus2
ID2
Y1
Y2
GND
C1
C1
J13
B M S card
Y4
ID1
B8
GND
J3
J4
J25 BMS2
NO3
Y3
GND
Tx/Rx
J12
NO2
VG0
Y2
B7
NO1
VG
TLAN
ID2
ID1
C1
J 8 IS OLATED
C3
GND
+VDC
GND
NO5
J7
GND
+5Vref
J11
J3
U5
NO4
J6
U4
NO3
serial card 1
FieldBus card
J2
+VDC
C3
GND
J2
B3
J5
J11 pLAN
J24
B2
GND
Tx/Rx
J10
SYNC
B1
U2
pGDE Private
J4
J1
+5 VREF
J1
G0
input voltage:
max. p ower:
24 V (+10/-15%); 50/60 H z
14 VA /11 W
48 V (36Vmin…72 Vmax)
G
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
G0
+Vterm
1
U1
Y1
NO17
J17
U10
ID14
J8
J8
G
GND
J15
GND
IDC17
pCO5+: 4
GND
J21
U9
IDC17
U3
NO11
Y6
ID13
J20
C13
NC13
ID18
NO10
NO18
Y5
ID13H
IDC13
NO13
J18
GND
ID17
C9
NO9
C16
NO16
IDC9
C12
NC12
J23 FBus2
U10
ID14H
ID16H
ID12
NO12
J17
IDC13
ID14
ID16
U8
ID11
C9
C16
J20
GND
U7
J7
J22
J7
U9
ID13
C8
NC8
NC15
ID10
NO11
NO17
Y6
ID13H
NO15
C15
IDC15
ID9
NO10
NO18
Y5
IDC9
ID15
NC14
GND
NO9
C16
NO16
ID15H
IDC1
C9
J16
GND
ID10
ID12
pGDE/pGD1 Shared
NC15
ID9
ID8
U6
J6
ID16H
J6
ID16
U8
J19
IDC15
U7
ID11
C8
NC8
C15
U6
1
NO15
NO8
ID7
J19
ID15
J14
NO8
NC14
J15
J21
ID15H
IDC1
C7
NO14
C14
C14
ID7
NO7
ID6
ID6
ID8
2
ID5
C7
NO14
C7
ID4
NO7
J5
1
J5
ID5
J14
ID4
3
C7
2
All pCO5+ controllers can be connected to each other and to other
CAREL devices in a pCO local area network (pLAN) without requiring
optional devices, allowing the communication of data and information
from one location (node) to another. The terminals can show the
variables (temperature, humidity, pressure, I/O, alarms) from just one
controller at a time. The terminal does not need to be connected to the
controller during normal operation, but can be used just for the initial
programming of the main parameters. If one or more terminals are
disconnected or malfunctioning, the application program continues to
work correctly on each controller. Generally, the application program can
monitor the status of the network and intervene as necessary to ensure
the continuity of control functions. The figure below shows a possible
pLAN network connection diagram.
ID3
3
ID3
NO2
C2
NO4
NO5
NO6
C4
4
3
ID3
C7
2
1
J5
ID5
J14
ID4
NO7
C7
NO14
ID6
C14
NO8
ID7
ID15H
IDC1
ID15
NC14
NO15
J6
ID16H
J19
ID16
U8
NC15
NO10
NO16
ID10
J22
J7
NO11
NO17
C9
NO18
Y5
C16
NO12
Y6
U10
GND
ID14H
ID17
NO13
J18
ID14
C12
NC12
J23 FBus2
GND
J17
U9
ID13
J20
ID13H
IDC13
NO9
C16
ID9
IDC9
C9
J16
GND
ID12
C8
NC8
C15
IDC15
U7
ID11
J15
J21
ID8
U6
C13
NC13
J8
ID18
IDC17
pGDE/pGD1
pGDE/pGD1
Fig. 6.b
pLAN (RS485 62.5 kbit)
GNX
NC14
NO15
J19
B8
NO11
C9
C9
NO12
NO12
C16
C12
J17
NC12
NO13
J18
ID17
C13
NC13
C13
NC13
J8
J8
ID18
C12
NC12
NO13
J18
GND
J23 FBus2
ID14
C9
NO9
NO10
NO11
J17
U10
J20
GND
J16
GND
NO9
NO10
J7
J22
NO17
Y6
U9
ID14H
C9
J16
J7
Y5
ID13H
ID13
J6
J6
B7
C16
NO16
NO18
IDC13
C8
NC8
B6
NC15
ID16
GND
IDC9
C8
NC8
C15
IDC15
ID16H
U8
J15
ID15
J15
J21
ID15H
IDC1
U7
ID10
IDC17
pCO5+: ADDR=1 pCO3: ADDR=2
Fig. 6.a
All the terminals and controllers in the network must communicate at the
same speed. The speed is adjusted automatically.
A maximum of 32 units can be connected, including:
• pCO controllers, which run the control program;
• external modules, which provide extended functionality (such as the
EVD Evolution driver);
• terminals.
Every device belonging to a pLAN network is identified by an address,
i.e. a number from 1 to 32. The number 32 can be assigned only to a
terminal. Programs for different applications (e.g. chillers, air-conditioners,
compressor racks, etc.) cannot be automatically integrated into a local
network – they must be configured according to the system’s architecture
using the CAREL development tool.
Each controller connected to the network can simultaneously manage
up to 3 terminals in the pLAN network. The values are displayed on the
terminals at the same time and not independently, as if the keypads and
the displays were connected in parallel. Because of that, the controller
cannot drive different kinds of terminals at the same time.
6.3 Setting the controller’s address
The controller’s pLAN address is factory-set as 1.
There are two ways to set a controller’s address:
1. using the A button (see figure below) located on the left of the
7-segment display. It can be accessed using the tip of a screwdriver
(ø<3 mm);
2. using a terminal connected to the pLAN network.
1. Displaying the pLAN address
Procedure:
• briefly press the A button (no more than 5 s) to display the controller’s
current pLAN address. Five seconds after releasing the button the
display is cleared.
FB
Each terminal associated with a certain controller is defined as:
- private (“Pr”) if it displays only the output of that controller;
- shared (“Sh”) if either automatically or from the keypad it can be switched
between various controllers.
u2
J2
U1
+5 VREF
J24
GND
G
G0
J1
Each pCO constantly updates the displays on the private terminals, while
the shared terminals (if present) are updated only by the pCO that is
controlling the terminal at that time.
+Vterm
FieldBus card
A
36
J4
J3
Fig. 6.c
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
BMS card
Y4
J14
J5
1
J14
ID8
U6
ID9
ID11
ID12
Y3
2
pCO5 compact:
ADDR= N
ID1
ON
OFF
3
J5
C7
Y2
4
C7
NO8
Y1
C4
NO7
VG0
NO6
VG
NO5
C7
NO8
GND
C4
NO4
C7
C14
ID7
U5
J10
Y4
C4
NO7
ID6
GND
J9
J12
PWM 0/10V
C2
U4
IS OLATED
Tx/Rx
J8
Y1
Y2
NO2
+VDC
J7
Y3
NO6
J13
Y2
NO5
C1
GND
J11
GND
NO2
NO3
serial card
J26 FBus2
C4
NO4
NO14
J6
Y1
J12
C1
J4
J13
Y4
J25 BMS2
B M S card
Y3
J3
J12
J4
Y2
ID5
TLAN
GND
NO1
C1
VG0
ID4
B7
NO1
VG
NO3
ID3
C3
C1
C1
NO2
VG0
ID2
NO7
B8
GND
NO1
VG
ID1
NO6
ID2
ID1
BC5
NC1
Y1
NO5
GND
+VDC
B5
GND
BC4
GND
C3
NO3
NO4
s e r i a l c ard 1
B4
J3
J3
U5
GND
+5Vref
J5
J2
B3
service card
U4
field card
J2
+VDC
GND
J11
J31
FieldBus card
J2
GND
Tx/Rx
J24
J10
J11 pLAN
J24
B2
GND
J4
J10
SYNC
B1
Rx-/TxRx+/Tx+
GND
U3
G0
+5 VREF
CANH
U2
U3
J1
G
J9
G0
+Vterm
GND
CANL
U1
input voltage:
max. p ower:
24 V (+10/-15%); 50/60 H z
14 VA /11 W
48 V (36Vmin…72 Vmax)
G
J1
J1
G0
+5 VREF
input: 24 V / ; 50 to 60 Hz
max. power: 40 VA/15W
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
G
+Vterm
GND
In this example the shared terminal is associated with 4 pCO controllers,
but at this instant only controller 1 can display data and receive commands
from the keypad. Switching between controllers occurs in sequence (1>2->3->4->1...) by pressing a button defined by the application program;
however it can also be done automatically when requested by the
program. For example, a pCO may request control of the shared terminal
to display alarms or, vice-versa, relinquish control to the next pCO after a
set time (cyclical rotation).
Data on the number and type of terminals is determined during initial
network configuration and saved in the permanent memory of each pCO
controller. Details of the configuration procedure are described below.
See the “Installation” chapter for information on the cables to use for the
electrical connections.
ENG
2
C8
C7
C7
NC8
1
J26 FBus2
B M S card
IDC1
ID8
ID7
ID6
ID4
ID3
ID2
ID1
Y4
Y3
ID5
J5
Y2
Y1
VG0
VG
GND
U5
GND
U4
+VDC
3
J4
J3
GND
U3
u2
J2
U1
+5 VREF
GND
G0
+Vterm
G
J24
NO8
C4
4
FieldBus card
J1
J15
J14
J13
J10
J25 BMS2
NO7
C4
NO6
NO5
C1
J12
J11 pLAN
NO4
C1
NO3
NO2
NO1
3. Power off the controller.
Setting the pLAN address
Procedure:
1. Press button A for 5 seconds; the pLAN address starts flashing.
2. Press repeatedly or hold the button until reaching the desired
address (e.g. 7), then remove the screwdriver.
3. Wait until the address starts flashing quickly. The address is now
saved but is not yet active for the application program.
4. Power off the controller.
5. Power on the controller. The address is now active.
Fig. 6.g
Power on the controller while pressing the Alarm and Up buttons
together until the following screen appears.
Y4
ID1
Y3
Y2
VG0
VG
GND
Y1
J4
U5
GND
U4
+VDC
4.
BMS card
J3
GND
U3
u2
J2
U1
+5 VREF
J24
GND
G0
G
J1
+Vterm
FieldBus card
#######################
selftest
please wait...
#######################
Fig. 6.d
Fig. 6.h
2. Setting the address using an external terminal
The controller is assigned a private (Pr=private) or shared (Sh=shared)
terminal with address 32. The external terminal can be given an address
from 0 to 32. Addresses between 1 and 32 are used by the pLAN protocol,
while address 0 identifies the Local Terminal protocol, used for point-topoint connections and to configure the controller (this can be done with
a single pGD terminal and a single pCO).
If the controller with default setting (address=1) is connected to an
external terminal (address=32), communication is established and the
external terminal replicates the display on the built-in terminal, if featured.
If however the controller has a different address (e.g. 7) and the terminal
is not set to communicate with the controller at this address, once the
connection is established the terminal will display a blank screen.
In this case, proceed as follows.
5.
Using the UP and DOWN buttons, set the controller’s pLAN address
to 7 and press Enter to confirm.
pLAN address: 7
UP: increase
DOWN: decrease
ENTER: save & exit
Fig. 6.i
Procedure:
1. Press the UP, DOWN and Enter buttons together to go to the screen
for setting the terminal address.
6.4 Setting the terminal’s address and
connecting the controller to the
terminal
Display address
setting......................................:02
After setting the controller’s network address (see previous paragraph), to
establish connections between the controller and the terminal you need
to set the terminal’s address.
I/O Board address.................:07
Procedure:
1. Press the UP, DOWN and Enter buttons together. The screen for
setting the terminal’s address is displayed. Set the address to 2 and
press Enter to confirm.
Fig. 6.e
2. Set the display’s address to 0 to set the point-to-point connection.
Press Enter to confirm.
Display address
setting..........:02
Display address
setting..........:00
Fig. 6.j
2. Press the UP, DOWN and Enter buttons together. Press Enter twice and set
Fig. 6.f
the controller’s address: 7. Press Enter to confirm.
Display address
setting...........:02
I/O Board address:07
Fig. 6.k
37
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
3. Press Enter to confirm.
pCO Manager
On all pCO Sistema controllers the resident software can be updated
using a PC. For this purpose, CAREL provides the pCO Manager program
and a serial converter with RS485 output to connect to the pCO. pCO
Manager is part of the “1Tool” program suite; it can also be installed by
itself and can be obtained free of charge at http://ksa.carel.com, from the
section “pCO Sistema”-> “pCO_manager”. The figure below shows the
connection diagram.
Terminal config
press ENTER
to continue
USB-RS485 converter
Fig. 6.l
USB
pCO Manager
4. Set terminal 1 (Trm1) with address 2 as private (Priv) or shared (Shared)
CVSTDUTLF0
according to the application and confirm to exit. The connection is
established after a few seconds.
C8
C7
NC8
C7
C4
NO8
NO7
C4
NO6
C1
NO5
NO4
C1
NO3
NO2
NO1
GND
CANL
CANH
CVSTDUMOR0
OFF
J10
P:07 Adr Priv/Shared
Trm1 02 Pr
Trm2 None -Trm3 None -- Ok?
4
3
2
1
ON
J25
B M S2
IDC1
ID8
ID7
ID6
ID5
ID4
ID3
ID2
ID1
Y4
Y3
Y2
Y1
VG0
VG
GND
U5
GND
U4
+VDC
GND
u2
U1
G0
B M S c ard
FieldBus card
+5 VREF
G
+Vterm
J1
GND
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
Yes
connessioni in alternativa
alternative connections
Fig. 6.m
POWER SUPPLY
5. To add a second terminal repeat steps 1 to 4.
CVSTDUMOR0
CVSTDUMOR0
6.5 Uploading software
Fig. 6.o
The following methods can be used to update the firmware and acquire
the log files on pCO controllers:
• smart Key programming key;
• pCO Manager, a program to install on the PC;
• a pendrive.
The controller can be connected directly to the PC via the RS485 serial
port used for the “pLAN” connection or via the BMS or Fieldbus serial port
using the optional RS485 serial card. Lastly, connection can be made
using the slave USB port, if present.
pCO Manager can communicate with all the programmable controllers
of the pCO family. The program can also be used to update and download
to the PC the BOOT, BIOS, application program, configuration and log files
and also to save files to the NAND flash memory.
If you are using a pendrive, before proceeding you must connect the
terminal to the controller following the instructions in par. 4.5 and then
establish the connection. The terminal can be either private or shared.
As a rule, CAREL advises NOT to update the BOOT; CAREL always loads the
BOOT best suited for the controller’s operation during construction. Only
in very special cases will CAREL ask the user to update the BOOT.
The BIOS can only be updated via the pLAN serial connection. This
procedure causes the controller to switch to low-level operation. In this
operating mode log data cannot be downloaded to the PC. To bring the
controller back to normal communications with pCO Manager, reset
the pCO after successfully loading the BIOS. For further information on
the operation of pCO Manager see the online help inside the program.
Download options are shown in the table below.
Smart key
The PCOS00AKY0 key is an electronic device used to program and service
pCO Sistema controllers. The PCOS00AKY0 key simplifies data transfer
between the controllers installed and a personal computer by exploiting
the high capacity flash memory for storing software applications, BIOS
and variable logs. The pCO is connected directly via the telephone
connector using the cable supplied, while to transfer data to a personal
computer the PCOS00AKC0 USB adapter is required. The device is
powered either by the USB port on the PC or by the controller, therefore
no external power supply is necessary.
cavo telefonico
telephone cable
LOCAL CONNECTION
Uploading the BOOT
Uploading the BIOS
Uploading the application
and parameters
Uploading/downloading
log files
Uploading/downloading to
NAND flash memory
USB
PCOS00AKC0
connessioni in alternativa
alternative connections
Serial
pLAN BMS1/BMS2 FieldBus1 USB slave
YES
NO
NO
NO
YES
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
YES
Tab. 6.a
C8
C7
C7
C4
NC8
NO8
C4
J13
NO7
C1
NO6
NO5
C1
J12
J31
NO4
NO3
NO2
NO1
GND
CANL
J10
J11 pLAN
CANH
The steps to follow are described in par. 9.2.
J15
J14
J25 BMS2
B M S card
IDC1
ID8
ID7
ID6
ID5
ID4
ID3
ID2
ID1
Y4
Y3
J5
Y2
VG0
VG
GND
U5
GND
U4
Y1
J4
J3
+VDC
u2
J2
U1
G0
FieldBus card
+5 VREF
G
J24
GND
J1
+Vterm
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
GND
mode
J26 FBus2
SMART
KEY
U3
start
Fig. 6.n
The steps to follow are described in par. 9.1.
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
38
ENG
NAND flash memory
Upload and Download
This type di memory is included on all pCO5+ controller versions. pCO
Manager can be used to load any type of file to the NAND flash memory.
It can be used, for example, to save the source files of the application
program being used.
In addition, the IUP, BLB (or BIN) and DEV files that represent parameter
files, the screens displayed in the various languages and the control
logic can be loaded to the NAND flash memory and then selected from
the terminal screen to be used as the current application on the pCO.
Specifically, several different applications, or different languages, or
multiple parameter files can all be loaded in the NAND flash memory,
after which the desired application, language or parameter configuration
can be selected and loaded to the main flash memory. The files saved in
the NAND flash memory can be selected and copied to the main flash
memory on the screen managed directly by the BIOS. The procedure is
described in paragraph 6.6.
Limitations:
• a maximum of 40 files can be saved on the NAND flash memory;
• the memory’s total storage capacity is 50 MB.
UPLOAD can be performed in three different ways:
1. manual mode: the user selects manual mode from the keypad, then
the files to load, and then confirms to start the operation;
2. automatic mode: the user selects automatic mode from the keypad
and then the configuration files containing the instructions on the
operations to carry out;
3. autorun mode: after the pendrive is plugged in, a screen is displayed
indicating that Autorun mode has started. After confirming, the
instructions contained in “autorun.txt” are executed automatically.
The contents of this file are similar to the UPLOAD configuration files,
the only difference being the name “autorun.txt”.
DOWNLOAD can be performed in two different ways:
1. manual mode: the user selects manual mode, then the files to
download, and then confirms to start the operation;
2. autorun mode: after the pendrive is plugged in, a screen is displayed
indicating that Autorun mode has started. After confirming, the
instructions contained in “autorun.txt” are executed automatically.
The contents of this file are similar to the DOWNLOAD configuration
files, the only difference being the name “autorun.txt”.
Pendrive
Some controller models come with two different USB ports (host and
slave) to be used for installation and diagnostics. The host port can be
used to connect USB mass storage peripherals (pendrives, portable hard
disks, etc., having a maximum current consumption of 500 mA) with
which to carry out various operations:
1. upload to the controller files contained in the removable peripheral
(e.g. application, parameters in the buffer memory, configuration files
for logs, BIOS);
2. download files from the pCO5+ to the removable peripheral (e.g.
application, parameters in the buffer memory, data logs, BIOS).
Note: The configuration and autorun files must reside in the main
directory.
The steps to follow are described in par. 9.3.
6.6 Checking the software installed and
other information
Users can at any time check the version of the current program (by CRC
code, expressed in hexadecimal), and also whether it is being used by the
key or by the resident program. To do this, proceed as follows.
Note: Using the pendrive to perform the following operations:
• UPLOAD - copying files from the pendrive to the controller;
• DOWNLOAD - copying files from the controller to the pendrive is
Screens managed by BIOS
possible only when using a terminal, either built-in or connected to
the controller via pLAN.
Press the ALARM and ENTER buttons together for 3 seconds. The following
screen will appear.
The controller can be provided with 2 USB ports which can be accessed
by removing the cover (see chap. 2).
> S
L
O
F
The keypad has 6 buttons that, pressed alone or in combination, can be
used to perform all the UPLOAD and DOWNLOAD operations between
the pendrive and the controller.
Y
O
T
L
S T E M
I N F O R M A T I O N
G
D A T A
H E R
I N F O R M A T I O N
A S H / U S B
M E M O R Y
Each of the four lines displayed is used to access further screens, managed
by BIOS and consequently always available regardless of the application
loaded. To access the functions, select the line with the cursor “>” using
the UP and DOWN buttons and then press ENTER to confirm. To exit the
screen press MENU or Esc on the terminal, or wait around 40 seconds for
automatic timeout.
The screens provide the following information.
Important
• before the pendrive can be used it must be formatted to the FAT32
file system;
• the pendrive can be accessed up to two levels – APPL\CHILLER\PRI.BIN
– but access to file \APPL\CHILLER\VER1\PRI.BIN is not allowed;
• do not use both USB ports at the same time;
• the maximum pendrive capacity supported is 32 GB.
1.
Manual, automatic and autorun mode
• manual mode involves selecting the operations to be performed via
SYSTEM INFORMATION: Selecting this function displays
information on the software loaded and the amount of RAM
and flash memory installed. The screen displayed is similar to the
following.
B
B
>
A
the keypad; this offers maximum flexibility and the possibility to freely
decide which operations to perform;
• automatic mode requires creating special files called configuration
files. These are text files (.txt extension) containing various types of
information on the functions to perform and the files to load;
• autorun mode requires creating a special configuration file called
“autorun.txt”. When the pendrive is plugged, in the controller
immediately executes Autorun and upon confirmation from the
terminal performs the operations contained in the file.
O
I
2
_
O
O
+
C
T
V
4 . T E
6 / 1 2 /
S
V
6 . T E 1 3 / 0 1 /
7 M B
<
R C : 0 0 0 0 - 3 6 1 7
1 1
1 2
M B
The first line displays the BOOT version and date. In the example shown,
the pCO is working with BOOT 4 dated 6 December 2011. The second
line displays the BIOS version and date. In the example shown, the pCO
is working with BOOT 6 dated 13 January 2012. The fourth line displays
the application CRC and the amount of flash memory occupied. In the
example, the application’s CRC value is 3617. If this line shows 1 MB, a pCO
with 1 MB flash is sufficient. The CRC is a number that summarises the
application contained in the pCO’s flash memory, but also other system
information. It is therefore recommended to note the version of a specific
application by checking the screen on which it is displayed.
39
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
2.
LOG DATA: Selecting this function allows any logged data on
the pCO to be viewed. If no log is present, the following screen is
displayed.
0
N O
L O G
D A T A
P R E S S
[ M E N U ]
O R
To move from one file to another press the UP or DOWN button. Press
ENTER to select the current file to copy to the main flash memory. The
files selected to be copied are marked by an “X” on the first line of their
respective screens. In the example shown, the “PGD23_ALL.grp” file is
selected to be copied. To start the copy, press UP or DOWN until the
following screen appears:
[ E S C ]
t
o
P r e s s
s t a r t
E n t e r
c o p y i n g
If at least one log is present, the first screen displayed is similar to the
following.
1
and then press ENTER to confirm.
See the pCO Manager manual for further information on using the NAND
memory.
D I S P L A Y
L O G
D A T A
W h i c h
m e m o r y
?
I N T E R N A L
M E M O R Y
To exit these two screens press Menu on the local terminal or wait around
40 seconds for automatic timeout.
Detailed information on the screens relating to the logs is provided in the
pCO Manager manual.
3.
For information on the screens related to the pendrive, see paragraph
9.3. If the pendrive is non connected, the following message is displayed:
OTHER INFORMATION: Selecting this function lets you view the ID
number assigned to the pCO, configure the pCOnet/pCOweb cards
and view the status of the buffer memories (T), the parameters (P)
and the clock (E).
>
N o
U
c
P r e
i n s
I D
N U M B E R
I N F O
P C O W E B / N E T
C O N F I G
M E M O R I E S
S T A T U S
The ID number is a code, different for each pCO manufactured by CAREL,
and is available for use in future applications. Not all pCO units are given
an ID number by CAREL; if no ID number is available, the following screen
is displayed.
>
P C O W E B
P C O N E T
s e t
s e t
t
t
i
i
n g s
n g s
See the Appendix for information on configuring the PCOnet and
PCOweb cards.
The status of the buffer memories (T), the parameters (P) and the clock (E)
is displayed as follows. Select a memory to view its status.
>
4.
T
P
E
M E M O R Y
M E M O R Y
M E M O R Y
S T A T U S
S T A T U S
S T A T U S
FLASH/ USB MEMORY: Selecting this string displays the following
screen.
> N A N D
F L A S H
F I L E S
U S B
P E N
D R I V E
The first selection lets you view the names of the IUP, BLB, GRP and DEV
files contained in the NAND memory. You can also copy an application
from the NAND memory to the pCO’s main flash memory. Each file name
is shown on a screen such as the one below.
[ X ]
P G D 2 3 _ A L L .
g r p
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
40
S
o
s
e
B
d i
n n e c
s
E S
r t
k
s k
o r
P C
t e d
C
o r
e y / c a b l e
ENG
7.
APPLICATION DIAGRAMS
The following are a series of diagrams illustrating which devices can be
connected to the pCO5+ and the accessory cards required, depending
on the type of application.
Heat pump
Power +
PSD0*
PGD1*
EEV
PGD Touch
Air handling unit
CP*:schede
KUE humidifi
er
CP*:
controllo
umidificatori
KUE*
control boards*
GND
ID17
ID14
ID14H
NC13
C13
NO13
C9
C12
NC12
C9
NO9
NO12
4
2
3
1
DI2
S3
DI1
ID14H
S4
ID14
S2
S1
GND
VREF
ID13
IDC9
ID13H
J8
ID12
GND
U8
U7
ID10
ID9
U6
IDC1
ID8
ID7
ID6
J29
J7
IDC13
J6
ID5
ID4
ID3
ID2
ID1
Y4
Y3
Y2
C D
A B
G
G0
VBAT
J30
J5
Y1
VG0
VG
NO11
NO10
C8
C7
NC8
C7
J26 FBus2
B M S card
GND
U5
GND
U4
+VDC
GND
J127
J4
J3
U3
+5 VREF
u2
GND
G0
+Vterm
G
U10
IDC13
IDC17
GND
ID13
ID18
U9
Y6
Y5
1
PCO100FD10:
PCO100FD10:
scheda serial
seriale
FileBus
FieldBus
card
J20
ID13H
FieldBus card
J2
U1
C13
NC12
J23 FBus2
ID16H
ID16
IDC15
ID15
ID15H
NC13
C16
NO18
J22
J24
2
PCOS004850:
RS485
card
schedaserial
seriale
RS485
IDC9
ID12
ID11
GND
U8
U7
ID9
U6
ID10
J6
IDC1
ID8
ID7
ID6
J7
ID5
ID4
ID3
ID2
NO13
C9
C12
NO12
C9
NO9
NO11
C8
NO10
C16
NO17
NO16
C15
NC15
C7
NC8
NC14
J21
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
J1
J19
ID1
Y4
Y2
J18
J17
J5
Y1
VG0
VG
GND
J16
NO15
C7
NO8
C14
1
J4
U5
GND
U4
+VDC
2
B M S card
J3
GND
U3
+5 VREF
U2
J2
U1
G0
J24
GND
G
+Vterm
J1
FieldBus card
3
J26 FBus2
Y3
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
NO7
C4
4
J25 BMS2
J15
J14
J13
NO14
C4
NO6
C1
NO5
NO4
C1
NO3
NO2
NO1
J12
3
ID11
J25 BMS2
S90CONN*:
S90CONN*:
connection
cavo di
cable
collegamento
J11 pLAN
NO8
C4
4
J18
J17
J16
J15
J14
J13
J10
J10
NO7
C4
NO6
NO5
C1
J12
J11 pLAN
NO4
C1
NO3
FAN
NO2
S90CONN*:
S90CONN*:
connection
cavo di
cable
collegamento
Device
dispositivi
terze parti
Serial
sonde probes
seriali
DP****4****
DP****4****
PGD Touch
NO1
PGD1*
J8
BACnet™ MS/TP
status
P1
GNX
PCO100MPB0:
PCO100MPB0:
MP-BUSMP-BUS
card
scheda
P2
+
RS485
PCO10W0BA0:
BACnet
RS485 interface
scheda TM
interfaccia
BACnet™card
RS485
P3
–
RS485
PCOS004850:
RS485
schedaserial
serialecard
RS485
DP****4****
sonde seriali
serial
probes
DP****4****
BACnet™ MS/TP
status
P1
GNX
Servo-control
Valvola di
servocontrollo
valve
P2
+
RS485
PCO10W0BA0:
P3
–
PCO10W0WB0:
pCO
Web--sch.
interface
card
pCO Web
interfaccia
TM
Ethernet
/BACnetTM
Ethernet™/BACnet™
th Tune
AT*
RS485
TM
BACnet
RS485 interface
card
scheda interfaccia
BACnet™ RS485
PCO10000F0:
LON
card
schede
LON
PCO10W0WB0:
pCO Web
Web- -sch.
interface
card
interfaccia
TM
Ethernet™/BACnet™
Ethernet
/BACnetTM
Damper
Servocontrollo
della serranda
servo-control
Fig. 7.c
PCO10000F0:
LON
card
schede
LON
Close control unit (CCU)
Fig. 7.a
PGD1*
Power + PSD0*
CP*:
KUE
humidifi
er
schede
CP*:
controllo
control boards*
umidificatori
KUE*
Roof-top unit
EEV
dispositivi
Device
terze parti
PGD Touch
FAN
CP*: schede controllo
umidificatori KUE*
2
NC13
C13
NO13
NC12
C9
C12
NO12
4
2
1
J25 BMS2
3
NO11
NO9
NO10
C9
C8
C7
NC8
NO8
NO7
C7
C4
NO6
4
J18
J17
J16
J15
J14
J13
J10
3
J12
J11 pLAN
NO5
NO4
C4
C1
NO3
C1
NO2
EEV
sonde seriali
DP****4****
PGD Touch
S90CONN*:
S90CONN*:
connection
cavo di
cable
collegamento
NO1
Power +
PSD0*
PGD1*
1
J127
J26 FBus2
3
2
DI2
S3
DI1
ID14H
S4
ID14
S2
J29
S1
GND
VREF
C D
A B
G
G0
J30
IDC13
ID13
ID13H
IDC9
J8
ID12
ID11
ID10
GND
ID9
J7
U8
U7
U6
IDC1
ID8
ID7
ID6
ID5
ID4
Y4
Y3
ID3
ID2
ID1
Y2
Y1
VG0
VG
GND
U5
GND
U4
+VDC
J6
J5
J4
J3
GND
+5 VREF
U3
u2
J2
U1
GND
G0
C13
G
2
J24
4
3
1
4
1
ON
J25 BMS2
+Vterm
J1
OFF
J10
B M S card
NC13
NO13
C12
NO12
C9
C9
NO9
NO11
NO10
NC8
NC12
J18
J17
J16
J15
J14
J13
C8
C7
C7
NO8
NO7
C4
C4
NO6
NO5
NO4
C1
NO3
NO2
NO1
C1
FieldBus card
J12
J11 pLAN
VBAT
S90CONN*:
S90CONN*:
connection
cavo di
collegamento
cable
J127
J26 FBus2
DI1
DI2
BACnet™ MS/TP
status
ID14H
P1
ID14
IDC13
ID13
ID13H
IDC9
J8
ID12
GND
ID11
ID10
ID9
S4
S2
S1
S3
VREF
GND
G
J29
J7
U8
U7
U6
IDC1
ID8
ID7
ID6
ID5
ID4
ID3
ID2
Y4
Y3
Y2
Y1
PCO100MPB0:
PCO100MPB0:
MP-BUS
card
scheda MP-BUS
C D
A B
J6
J5
ID1
VG0
VG
GND
U5
GND
U4
+VDC
J30
G0
B M S card
J4
J3
GND
U3
u2
+5 VREF
FieldBus card
J2
U1
J24
GND
G0
G
+Vterm
J1
VBAT
PCOS004850:
RS485 seriale
serial card
scheda
RS485
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
GNX
+
P2
RS485
P3
–
RS485
PCO10W0BA0:
TM
BACnetinterfaccia
RS485BACnet™
interface
card
RS485
scheda
PCO10W0WB0:
pCOWeb
Web- sch.
- interface
card
pCO
interfaccia
Ethernet™/BACnet™
EthernetTM/BACnetTM
PCOS004850:
scheda
RS485
RS485 seriale
serial card
PCO10000F0:
BACnet™ MS/TP
status
P1
GNX
+
P2
schede
LON
LON
card
RS485
P3
–
RS485
PCO10W0BA0:
TM
BACnet
RS485 interface
card
scheda interfaccia
BACnet™ RS485
PCO10W0WB0:
Servo-control
Valvola di
servocontrollo
valve
Fig. 7.d
pCO
Web- sch.
- interface
card
pCO Web
interfaccia
TM
Ethernet™/BACnet™
Ethernet
/BACnetTM
Damper
Servocontrollo
della serranda
servo-control
PCO10000F0:
LON
card
schede
LON
Fig. 7.b
41
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
Chiller - Screw compressor
To manage two refrigerant circuits, there are two options.
Case 1: 2 pCO5 Medium controllers and pCO5+ with built-in electronic
expansion valve driver.
PGD1*
PGD Touch
dispositivi
Device
terze
parti
dispositivi
Device
terze
parti
dispositivi
Device
terze
parti
FAN
INVERTER
PUMP
PGD1*
EEV
S90CONN*:
cavo di collegamento
EEV
C13
C12
NC13
NC12
NO12
C9
C9
NO9
NO11
NO10
C8
C7
NO13
J18
J17
J16
J15
J14
J13
NC8
C7
NO8
C4
NO7
C4
NO6
NO5
C1
J12
J11 pLAN
NO4
C1
NO3
NO2
NO1
C13
NC13
NO13
C9
C12
NO12
C9
NO9
NO11
NC12
J18
J17
J16
J15
J14
NO10
C8
C7
NC8
C7
J13
NO8
C4
NO7
C4
NO6
C1
J12
J11 pLAN
NO5
NO4
C1
NO3
NO2
NO1
S90CONN*:
connection
cable
P2
+
4
DI2
ID14H
S3
S2
S1
DI1
S4
ID14
GND
VREF
G
2
3
1
2
3
4
IDC13
ID13
IDC9
ID13H
J8
ID11
GND
U8
U7
ID10
ID9
U6
IDC1
ID8
ID7
J29
J7
ID12
VBAT
G0
C D
A B
J6
ID6
ID4
ID3
ID2
ID1
Y3
Y2
Y1
J30
J5
GNX
+
P2
RS485
P3
–
RS485
RS485
PCO10W0WB0:
pCO
interfaccia
pCOWeb
Web- -sch.
interface
card
Ethernet™/BACnet™
EthernetTM/BACnetTM
TM
PCO10W0BA0: scheda
interfaccia
PCO1000BA0:
BACnet
RS485
BACnet™ RS485
interface
card
PCOS004850:
scheda serial
serialecard
RS485
RS485
VG0
VG
GND
GND
U4
+VDC
GND
U3
+5 VREF
u2
U5
BACnet™ MS/TP
J128
J127
RS485
P3
–
1
B M S card
J4
J3
P1
P1
GNX
2
J26 FBus2
ID5
FieldBus card
J2
U1
G0
J24
GND
G
+Vterm
ID14H
ID14
IDC13
ID13
ID13H
IDC9
ID12
GND
U8
J1
J8
ID11
ID10
J7
ID9
U7
U6
IDC1
ID8
ID7
ID6
ID4
ID3
ID2
Y4
Y3
Y2
Y1
ID1
VG0
VG
GND
J6
J5
3
ON
status
BACnet™ MS/TP
status
4
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
B M S card
U5
GND
U4
+VDC
J10
1
J25 BMS2
J4
J3
GND
+5 VREF
U3
u2
2
ID5
FieldBus card
J2
U1
G0
J24
GND
G
J1
+Vterm
input: 24 V 50...60 Hz / 28...36 V
max. power: 45 VA/20 W
3
J26 FBus2
Y4
4
J25 BMS2
1
OFF
J10
scheda seriale
RS485
RS485
serial card
Case 2: 1 pCO5 Large with external EVD Evolution twin driver.
EVD*T*
EVD Evolution twin
PCO10000F0:
schede
LON
LON
card
Chiller - Scroll compressor
Device
dispositivi
terze parti
EEV
TM
PCO10W0BA0:
interfaccia
PCO1000BA0:scheda
BACnet
RS485 PCO10W0WB0:
BACnet™
RS485
pCO Web
interfaccia
pCO
Web- -sch.
interface
card
interface
card
TM
Ethernet™/BACnet™
Ethernet
/BACnetTM
PCOS004850:
PCO10000F0:
schede
LON
LON
card
PGD1*
PGD Touch
PUMP
INVERTER
FAN
FAN
S90CONN*:
S90CONN*:
cavo di
connection
collegamento
cable
EEV
Device
dispositivi
terze parti
PGD Touch
PUMP
INVERTER
J25 BMS2
C13
4
3
2
NC13
C12
NC12
NO13
C9
NO12
NO11
C9
NO9
NC8
C8
C7
NO8
1
J127
J26 FBus2
S2
DI2
S3
DI1
S4
ID14H
IDC13
ID13
ID13H
IDC9
J8
ID12
ID11
ID10
ID9
GND
J7
ID14
J29
S1
GND
VREF
G
VBAT
C D
A B
U8
U7
U6
IDC1
ID8
ID7
ID6
ID5
ID4
ID3
ID2
ID1
Y4
Y3
Y1
VG0
VG
GND
U5
GND
U4
+VDC
J30
J6
J5
J4
J3
GND
U3
u2
J2
U1
+5 VREF
J24
GND
+Vterm
G0
G
J1
G0
B M S card
J8
Y2
ID17
ID14H
IDC9
ID12
GND
ID11
ID10
ID9
U8
U7
IDC1
U6
2
IDC17
GND
ID14
ID18
U10
IDC13
Y6
GND
ID13
Y5
U9
ID13H
ID16H
ID16
IDC15
ID15
ID15H
ID8
ID7
ID6
ID5
ID4
Y4
Y3
ID3
ID2
ID1
FieldBus card
J7
J6
3
J20
J5
Y2
Y1
VG0
VG
GND
U5
GND
U4
+VDC
J19
B M S card
J4
J3
GND
U3
+5 VREF
U2
J2
U1
G0
GND
G
+Vterm
FieldBus card
J24
NO7
1
4
J18
J17
J16
J15
J14
J13
J10
J1
C7
C4
NO6
C4
NO5
NO4
C1
NO3
J12
J11 pLAN
NO10
J23 FBus2
NO2
C1
J22
NO1
C13
NC13
NO13
C12
NC12
NO12
J18
S90CONN*:
S90CONN*:
connection
cavo di
collegamento
cable
C16
NO18
C16
NO17
J17
NO16
NC15
C15
J16
J21
J26 FBus2
C9
C9
NO9
NO11
J15
NO10
NC8
C8
C7
1
NC14
2
NO15
3
NO14
4
C14
J14
J13
J10
J25 BMS2
NO8
NO7
C7
C4
NO6
NO5
C4
J12
J11 pLAN
NO4
C1
NO3
NO2
NO1
C1
EEV
PCOS004850:
RS485
schedaserial
serialecard
RS485
PCOS004850:
RS485
schedaserial
serialecard
RS485
BACnet™ MS/TP
status
P1
GNX
+
P2
RS485
P3
–
RS485
PCO10W0BA0:
TM
scheda interfaccia
BACnet
RS485
BACnet™ RS485
interface
card
BACnet™ MS/TP
status
P1
GNX
+
P2
P3
–
RS485
RS485
PCO10W0BA0: scheda interfaccia
BACnet™
RS485
BACnetTM
RS485
interface card
PCO10W0WB0:
pCO Web
Web--sch.
interface
card
interfaccia
TM
Ethernet™/BACnet™
Ethernet
/BACnetTM
PCO10W0WB0:
pCOWeb
Web- sch.
- interface
card
pCO
interfaccia
Ethernet™/BACnet™
EthernetTM/BACnetTM
PCO10000F0:
LON
card
schede
LON
PCO10000F0:
LON
card
schede
LON
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
42
ENG
43
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
7.1 Devices that can be connected to the
pCO5+
PST terminal
PLD terminal
pCOT - pCOI terminal
pGD0 - pGD1 terminal
pGD2 - pGD3 terminal
Aria terminal
pCO in pLAN
FCM series controllers
EVD200
EVD Evolution
pCOexp tLAN
μChiller2 expansion
Hydronic fan coil and CANbus
PlantVisorPRO local
PlantWatchPRO
PCGate
WebGate
GATEWAY**0
LON - Echelon FTT10
BACnet/MSTP (RS485)
HTTP client
BACnet/Ethernet
BACnet/IP
SNMP v1, SNMP v2C
Modbus TCP/IP
Modbus supervisor (RTU)
x
x
x
x
x
x
Connector J26
(and J23 on L
and XL)
Connector J25
PCOS00HBF0
PCO100MPB0
master (Host)
USB
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
pCOexp Modbus
x
Power +
x
Benshaw devices
WinLoad local
x
WinLoad remote, analogue modem
x
x
x
x
x
x
x
x
PlantVisorPRO remote, analogue
modem
WinLoad remote, GSM modem
PlantVisorPRO remote, GSM
modem
Send and receive SMS
Belimo devices
Serial printer
Pendrive
Th-tune terminal
pGD Touch
serial
FOUR Fieldbus 2
x
x
x
Modbus slave devices
serial
THREE
- BMS 2
x
x
CAREL slave devices (tLAN)
CAREL slave devices (485)
pCOexp 485
PCO100TLN0
PCOS00FD20
PCO100FD10
PCOS00KXB0
PCOS00HBB0
PCO10W0BA0
PCO10W0WB0
PCO10000R0
serial TWO – Fieldbus 1
PCO10000F0
PCO100MDM0
PCOS004850
PCO1004850
serial ONE - BMS1
Connector J10
serial
ZERO pLAN
Connector J11
device
x
x
x
x
x
x
x
x
x
-
x
-
x
x
x
-
x
x
-
x
x
-
x
x
x
x
x
x
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
x
x
44
ENG
Display
terminal
Protocol active on
pCO5+
NOTES
Connector J9
Slave
USB
(Device)
PST terminal
Local terminal or pLAN
Local terminal or pLAN
Local terminal or pLAN
pLAN
Incompatible with CAREL Master 5 expansions
With Local Terminal the pGD* works in pCOT emulation mode
pLAN or CAREL Master
or CAREL Master 5
expansions
CAREL Master or CAREL
Master 5 expansions
CAREL Master or CAREL
Master 5 expansions
Can be activated only on one serial port. CAREL Master 5 expansions: incompatible with PST terminal
CAREL Master
CAREL Slave
Can be activated only on one serial port
Can be activated only on one serial port at a time, except for BMS and Fieldbus serial ports on which at can be
activated simultaneously. If active on pLAN serial port, protocols PSTN, GSM, Modbus Slave and CAREL Slave
cannot be used on BMS serial port.
Modbus slave extended
with pCOweb
Modbus slave extended only for pCOWEB serial card with FW version >= 1.4
Modbus Slave
If Modbus Slave is active then CAREL Slave can be activated only on another serial port. The second Modbus
extended on BMS2 (with 10000 integer variables) can work at the same time as the one activated on the other
ports.
Can be activated on two serial ports at the same time (provided they are different and have separate management
lists) by selecting the second Modbus Master.
Can be activated only on one serial port. CAREL Master 5 expansions: incompatible with PST terminal. If the
protocol is activated, other devices cannot be supervised on J23.
CAREL Master: can be activated either on BMS or Fieldbus serial port.
Can be activated either on pLAN or Fieldbus serial port. When activated on Fieldbus serial port, the protocol is
deactivated on connector J23.
CAREL Master 5 expansions Can be activated only on one serial port; incompatible with PST terminal
Modbus Master
x
Modbus Master - Benshaw Maximum two Benshaw devices (addresses 1 and 2).
WinLoad
Can be activated only on one serial port; on Fieldbus serial from BIOS 4.00
PSTN
Can be activated only on one serial port
GSM
MP-Bus
Serial printer
Pendrive
Mbus master for th-Tune
2nd Modbus slave
extended on BMS2
Incompatible with PSTN protocol; if activated on BMS serial port, is incompatible with CAREL Slave set on pLAN
serial port.
Can be activated only on one serial port at a time.
Incompatible with PSTN protocol; if activated on BMS serial port, is incompatible with CAREL Slave set on pLAN
serial port
Maximum 8 devices
Can be activated only on one serial port
USB master and USB slave port cannot be used at the same time
Can be activated on pLAN or Fieldbus serial port, but not on both at the same time
Version for 2048D (coil), 5000A, 10000l (15000 registers)
45
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
8.
TECHNICAL SPECIFICATIONS
8.1 pCO5+ Technical Specifications
SMALL
13 DIN modules 110 X 227,5 X 60 mm
MEDIUM, LARGE, EXTRALARGE
18 DIN modules 110 X 315 X 60 mm
BUILT-IN DRIVER
18 DIN modules 110 X 315 X 75 mm
Mounting
Can be mounted on DIN rail in accordance with DIN 43880 and IEC EN 50022
Material
Technopolymer
Flame retardancy
V2 (standard UL94) and 850 °C (standard IEC 60695)
Plastic case
Temperature for the ball pressure test 125 °C
Creeping current resistance
≥ 250 V
Colour
White RAL 9016
Built-in terminal
PGD1 (132x64 pixel) with backlit keypad
P+(3, 5)*******0** (no built-in terminal): -40T70 °C, 90% RH non-condensing(*)
Operating conditions
P+(3, 5)*******E** (with built-in terminal): -20T60 °C, 90% RH non-condensing
(*) with Ultracap module installed: -40T60°C
P+(3, 5)*******0** (no built-in terminal): -40T70 °C, 90% RH non-condensing
Storage conditions
P+(3, 5)*******E**(with built-in terminal): -30T70 °C, 90% RH non-condensing
Models with USB port and/or Ultracap module: IP20 (front panel only)
Physical specifiProtection rating
Models without USB port and without Ultracap module: IP40 (front panel only)
cations
Control pollution situation
2
Class of protection against electric
to be integrated into Class I and/or II units (on versions without valve driver), and
shocks
Class I units (on versions with valve driver)
PTI of insulating materials
PCB: PTI 250 V; insulating material: PTI 175
Other characteristics
Period of electrical stress across
long
insulating parts
Type of action
1C; 1Y in SSR versions
Type of disconnection or
microswitching
microswitching
Category of resistance to heat and
Category D (UL94-V2)
fire
Ageing characteristics (operating
80.000
hours)
No. of automatic operating cycles
100.000 (EN 60730-1); 30.000 (UL60730)
Rated impulse voltage
2500V
SMALL, MEDIUM, LARGE, EXTRALARGE: Use a dedicated, class 2, 50 VA safety isolating transformer
BUILT IN DRIVER: Use a dedicated, class II, 100 VA safety isolating transformer
Vac
P (Vac)
Vdc
P (Vdc)
SMALL
28 to 36 Vdc
24 Vac (+10/MEDIUM
(-20/+10%) to be
Power supply
15%), 50/60 Hz
45 VA
30 W
LARGE
protected by 2.5 A
to be protected
EXTRALARGE
T external fuse
by 2.5 A T
BUILT-IN DRIVER
external fuse
90 VA
Not allowed
(BUILT-IN VALVE DRIVER)
Attention: the pCO5+ with built-in driver must be powered with alternating current and the secondary winding of the power supply transformer
(G0) must be earthed.
Terminal block
With plug-in male/female connectors
Cable section
min 0.5 mm2 - max 2.5 mm2
CPU
32 bit, 100 MHz
Non-volatile memory P+3**********: 5 MB (2 MB BIOS + 3 MB application program + 2MB memory log file)
P+5**********: 9 MB (2 MB BIOS + 7 MB application program + 4MB memory log file)
Electrical speci- (FLASH)
Data memory (RAM)
3.2 MB (1.76 MB BIOS + 1.44 MB application program)
fications
Buffer memory T
13 kB
(EEPROM)
Parameter memory P
32 kB (not visible from pLAN)
(EEPROM)
Working cycle duration
(medium complexity 0.2 s (typical)
applications)
Clock with battery
Supplied, accuracy 100 ppm
Buzzer
Can be software-enabled only via built-in terminal
Battery
3 Vdc lithium button battery (24x3 mm), code CR2430
Software class and
Class A
structure
Voltage surge
immunity category
Category III
(IEC EN 61000-4-5)
The device is not designed to be hand-held when powered
Dimensions
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
46
ENG
8
10
- PT100 probes (-100T400°C)
2
3 (2 on U1 to U5,
1 on U6 to U8)
4 (2 on U1 to U5,
1 on U6 to U8, 1 on U9
to U10)
Universal inputs/
outputs
U...
- 0 to 20 mA/4 to 20 mA inputs from externally
powered probes (*)
5
4
4
- 0 to 5 V signals from controller-powered
5
ratiometric probes (*)
Input accuracy: ±0.3% fs
Time constant for each input: 0.5 s
Classification of measuring circuits (IEC EN 61010-1): Category I
SMALL
6
8
6:
(max. 4 on U1 to U5,
3 on U6 to U8)
7:
(max. 4 on U1 to U5,
3 on U6 to U8)
Tot. max. 9
- 0 to 20 mA/4 to 20 mA inputs from controllerpowered probes (*)
5
Tot. max. 7
- 0 to 1 Vdc/0 to 10 Vdc signals from controllerpowered probes (*)
- 0 to 1 Vdc/0 to 10 Vdc signals from externally
powered probes (*)
Tot. max. 10
5
Tot. max. 8
LARGE
- CAREL NTC probes (-50T90°C; R/T 10 kΩ±1%
at 25°C)
- NTC HT (0T150°C)
- PTC (600Ω to 2200Ω)
- PT500 (-100T300°C)
- PT1000 (-100T400°C)
Tot. max. 5
MEDIUM/ BUILT-IN DRIVER/
EXTRALARGE
Tot. max. 4
Analogue inputs,
Lmax = 30 m (max.
no.)
SMALL
6
10
6
(max. 4 on U1 to U5,
3 on U6 to U8,
2 on U9 to U10)
9:
(max. 4 on U1 to U5,
3 on U6 to U8,
2 on U9 to U10)
6
MEDIUM/ BUILT-IN DRIVER/
EXTRALARGE
8
6
LARGE
5
10
Non-optically-isolated - Voltage-free contacts
6
digital inputs, Lmax = - Fast digital inputs
4
(max. 2 on U1 to U5,
Type: voltage-free contact
30 m (max. no.)
max 2
(max. 2 on U1 to U5,
max. 2 on U6 to U8,
Max. current: 10 mA
max. 2 on U6 to U8)
2 on U9 to U10)
Max. frequency 2 kHz and resolution ±1 Hz
Attention:
• To avoid irreparably damaging the controller, externally powered active probes (0 to 1 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA) should be provided
with adequate current protection and the current should be <100 mA.
• Ratiometric probes can be powered by the controller only.
• at power on, universal inputs/outputs are short circuited to GND for about 500ms up to the end of the configuration.
Power supply
for probes and
terminals
Digital inputs
ID...
IDH...
MEDIUM/ BUILT-IN DRIVER/
SMALL
LARGE
Non-optically-isolated
EXTRALARGE
analogue outputs
0 to 10 Vdc (*) (max. current 2 mA)
5
8
10
PWM (0/3.3 Vdc output, max. current 2 mA,
(max. no.), Lmax =
frequency: 2 kHz asynchronous, 100 Hz
5
8
10
30 m
asynchronous)
Active probes can be powered by the 24/21 Vdc ±10% (*) (P+5*/P+3*) available on terminal +VDC (J2). The max.
+Vdc
available current is 150 mA, protected against short-circuits.
To power the 0 to 5 V ratiometric probes use the 5 Vdc (*) (±5%) available on terminal +5VREF(J24). The max. available
+5Vref
current is 60mA.
P+3**********: 21 Vdc ± 10% (*); P+5**********: 24 Vdc ± 10% (*)
Vterm
To be used to power an external terminal in alternative to the one connected to J10, Pmax = 1.5 W
Attention: For lengths greater than 10 m use a shielded cable with earthed shield. In any case the max. allowable length is 30 m.
Type
Optically-isolated
Lmax
30 m
no. opto-isolated inp.
no. opto-isolated inp. @ 24 Vac/Vdc or
24 Vac or 24 Vdc
230 Vac - 50/60 Hz
SMALL
8
None
Maximum number
MEDIUM/ BUILT-IN DRIVER/EXTRALARGE
12
2
LARGE
14
4
Min. pulse detection Normally open (open-closed-open)
200 ms
400 ms
time on digital inputs Normally closed (closed-open-closed)
Power supply to
IDH...: 230 Vac (+10/-15%) 50/60 Hz
External
ID...: 24 Vac (+10/-15%) 50/60 Hz o 28...36 Vdc (+10/-20%)
inputs
Classification of
Category I: 24 Vac/Vdc (J5, J7, J20)
measuring circuits
Category III: 230 Vac (J8, J19)
(IEC EN 61010-1)
Current draw on 24 Vac/Vdc digital inputs
5 mA
Current draw on 230 Vac digital inputs
5 mA
Notes:
to avoid electromagnetic interference, separate as much as possible the probe and digital input cables from the cables carrying inductive loads and the power
cables. Never run power cables and probe signal cables in the same conduits (including the ones in the electrical panels);
• the two 230 Vac or 24 Vac/Vdc inputs on terminals J8 (ID13, ID14) or J19 (ID15, ID16) have the same common pole and must therefore be powered at the same
voltage (230 Vac or 24 Vac/Vdc). The two inputs are provided with operational insulation; reinforced insulation is provided between the inputs and the rest of the
controller;
• ID1 to ID8, ID9 to ID12, ID17, ID18 are functionally isolated from the rest of the controller;
• for DC digital inputs (24 Vdc), either the + or the - can be connected to the common terminal;
• the rating of the external contact connected to the digital inputs must be at least 5 mA;.
•
47
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
Type
Lmax
Analogue outputs
Y...
Maximum number
Power supply
Accuracy
Resolution
Settling time
Maximum load
0 to 10 V optically-isolated on Y1 to Y6
30 m
SMALL, MEDIUM/ BUILT-IN DRIVER/EXTRALARGE
4
Y1...Y4 a 0...10 V
LARGE
6
Y1...Y6 a 0...10 V
External
24 Vac (+10/-15%) or 28 to 36 Vdc on VG(+), VG0(-) (*)
Y1...Y6
±2% full scale
8 bit
Y1...Y6
from 1 s (slew rate 10 V/s) to 20 s (slew rate 0.5 V/s) selectable via SW
1 kΩ (10 mA)
Warnings:
• for lengths greater than 10 m use a shielded cable with earthed shield;
• a 0 to 10 Vdc analogue output can be connected in parallel to other outputs of the same kind, or alternatively to an external source of voltage. The higher voltage
will be considered. Correct operation is not guaranteed if actuators with voltage inputs are connected;
• power the VG-VG0 analogue outputs at the same voltage on G-G0: connect G to VG and G0 to VG0. This applies in case of both alternating or direct current power
supplies.
Type
Maximum
number
Relay. Min. contact current: 50 mA
8: SMALL; 13: MEDIUM/ BUILT-IN DRIVER; 18: LARGE; 29: EXTRALARGE
The relay outputs have different features depending on the controller model. The outputs can be divided into groups. Relays belonging
to the same group (individual cell in the table) have operational insulation and must therefore be powered at the same voltage.
Between groups (between cells in the table) there is reinforced insulation, so the relays can be powered at different voltages. There is
also reinforced insulation between each terminal of the digital outputs and the rest of the controller.
Relays with same insulation
Group
Model
1
2
3
4
5
6
7
8
9
10
11
Digital
SMALL
1...3
4...6
7
8
outputs
Type of relay
Type A
Type A
Type A Type A
MEDIUM/BUILTNO..., NC...
1...3
4...6
7
8
9...11
12
13
Composition IN DRIVER
Type of relay
Type A
Type A
Type A Type A
Type A Type A Type A of groups
LARGE NO
1...3
4...6
7
8
9...11
12
13
14...15
16...18
Type of relay
Type A
Type A
Type A Type A
Type A Type A Type A Type A
Type A EXTRALARGE
1...3
4...6
7
8
9...11
12
13
14...16
17...20
21...24
25...29
Type of relay
Type A
Type A
Type A Type A
Type A Type A Type A Type B
Type B
Type B
Type B
Number of
1: SMALL (relè 8)
change-over 3: MEDIUM e EXTRALARGE (relays 8, 12, 13)
5: LARGE NO (relays 8, 12, 13, 14 e 15)
contacts
Note: The output relays have different features depending on the model of pCO5+.
Insulation
distance
Type A relay
Switchable
power
Type B relay
Nameplate
information
SPDT, 2000 VA, 250 Vac, 8A resistive
Certification
UL60730
EN 60730-1
Relay nameplate
information
SPST, 1250 VA, 250 Vac, 5A resistive
2A resistive, 250Vac, 30.000 cycles Pilot duty C300, 240Vac, 30.000 cycles
2(2)A, 250Vac, 100.000 cicli
UL60730
1A resistive, 250Vac, 30.000 cycles Pilot duty C300, 240Vac, 30.000 cycles
EN 60730-1
1(1), 250Vac, 100.000 cicli
1: SMALL (output 7); 2: MEDIUM and EXTRALARGE (outputs 7 and 12); 3 or 4: LARGE (outputs 7, 12, 14 or 7, 12, 14, 15)
24 Vac/Vdc SELV
230Vac
1A
70mA
1,2 A
150mA
Certification
SSR outputs
(on models
where
provided)
Maximum number
Working voltage
Load current (MAX)
Pulse load current (MAX)
Warnings:
if the load requires a higher current, use an external SSR;
to power external loads, use the same power supply as the pCO (connected to terminals G-G0); this must always be dedicated and not in common with the
power supply to other devices (e.g. contactors, coils, etc.);
• to simplify wiring, the groups of digital outputs have two common pole terminals;
• make sure that the current running through the common terminals does not exceed the rated current of each terminal, i.e. 8A.
(*) class 2
•
•
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
48
ENG
Serial
Serial 0
Serial ports
for +/- use AWG 20-22 twisted pair shielded
cable
Type/Connectors Characteristics
pLAN/J10, J11
• Built into main board
• HW driver: asynchronous half duplex RS485 pLAN
• Not optically isolated
• Connectors: 6-pin telephone jack + 3-pin plug-in connector p. 5.08
• Max. length: 500 m
• Max. data rate: 115200 bit/s
• Max. number of devices connectable: 32
Serial ONE BMS 1 Serial Card • Not built into main board
• HW driver: not present
• Can be used with all optional BMS cards of the pCO family
Serial TWO FieldBus 1 Serial • Not built into main board
Card
• HW driver: not present
• Can be used with all optional Fieldbus cards of the pCO family
Serial THREE BMS 2 / J25
• Built into main board
• HW driver: asynchronous half duplex RS485 slave
• Optically-isolated/non-optically-isolated serial(*)
• 3-pin plug-in connector p. 5.08
• Max. length: 1000 m
• Max. data rate: 38400 bit/s
• Max. number of devices connectable: 16
• Built into main board
Serial FOUR Fieldbus 2/J26
(and J23 on Large • HW driver: asynchronous half duplex RS485 master/slave(**)
and Extralarge
• J23: not optically isolated
versions)
• J26: optically isolated/not optically isolated
• 3-pin plug-in connector p. 5.08
• J23 and J26 are both managed by the same protocol as serial 4, with the
advantage of being electrically independent.
(*): both models are available;(**): configurable port J26: see par. 3.2.
Note: In industrial/residential applications with distances greater than 10 m, use
shielded cable with earthed shield.
In domestic applications (EN 55014), regardless of cable length, in versions without
valve driver, the connection cable between controller and terminal and the serial cable
must be shielded and earthed on both sides.
Model with driver for electronic expansion valve
Valve compatibility
Motor connection
Digital input
connection
Probes
CAREL: E*V****
ALCO: EX4; EX5; EX6; EX7; EX8 330 Hz (recommended by CAREL); EX8 500 Hz (as per ALCO specifications)
SPORLAN: SEI 0.5-11; SER 1.5-20; SEI 30; SEI 50; SEH 100; SEH175
Danfoss: ETS 12.5-25B; ETS 50B; ETS 100B; ETS 250; ETS 400
CAREL: Two CAREL EXVs as for EVD EVOLUTION TWIN
SPORLAN: SER(I) G, J, K
Shielded 4-wire cable CAREL code E2VCABS*00, or AWG22 shielded 4-wire cable Lmax =10 m, or AWG14 shielded 4-wire cable Lmax = 50
m
Digital input to be activated with voltage-free contact or transistor to GND.
Making current 5mA; max. length <10 m.
Max. length 10 m or up to 30 m with shielded cable
S1 Ratiometric pressure probe (0 to 5 V) Resolution 0,1 % fs
Measurement error: 2% fs maximum; 1% typical
Resolution 0.1% fs
Resolution 0,5 % fs
Measurement error: 8% fs maximum; 7% typical
Measurement error: 2% fs maximum; Resolution 0,1 % fs
Measurement error: 2% fs maximum; 1% typical
1% typical
Electronic pressure probe (4 to 20 mA) Resolution 0,5 % fs
Measurement error: 8% fs maximum; 7% typical
S2 Low temperature NTC
10 kΩ a 25 °C, -50T90 °C errore di misura: 1°C nel range -50T50 °C; 3°C nel range +50T90 °C
High temperature NTC
50 kΩ a 25 °C,-40T150 °C Measurement error: 1.5 °C in the range -20T115°C, 4 °C in the range
outside of -20T115 °C
Combined NTC
10 kΩ a 25 °C,-40T120 °C Measurement error: 1°C in the range -40T50 °C; 3°C in the range
+50T90 °C
0 to 10 V input (max. 12 V)
Resolution 0,1 % fs
Measurement error: 9% fs maximum; 8% typical
S3 Ratiometric pressure probe (0 to 5 V) Resolution 0,1 % fs
Measurement error: 2% fs maximum; 1% typical
Electronic pressure probe (4 to 20
Resolution 0,5 % fs
Measurement error: 9% fs maximum; 8% typical
mA)
Combined ratiometric pressure probe Resolution 0,1 % fs
Measurement error: 2% fs maximum; 1% typical
(0 to 5 V)
4 to 20 mA input (max. 24 mA)
Resolution 0,5 % fs
Measurement error: 9% fs maximum; 8% typical
S4 Low temperature NTC
10 kΩ a 25 °C,-50T105 °C; Measurement error: 1 °C in the range -50T50 °C; 3°C in the range
50T90 °C
High temperature NTC
10 kΩ a 25 °C,-40T150 °C Measurement error: 1.5 °C in the range -20T115 °C; 4 °C in the range
outside of -20T115 °C
Combined NTC
10 kΩ a 25 °C, -40T120 °C Measurement error 1 °C in the range -40T50 °C; 3°C in the range
+50T90 °C
Power to active
probes (VREF)
Programmable output: +5 Vdc ±2% or 12 Vdc ±10%, Imax = 50 mA
Emergency power
supply
Optional Ultracapacitor module (PCOS0WUC20 or EVD0000UC0). If the controller works constantly at temperatures near the upper limit
of 60°C it is recommended to use the external module code EVD0000UC0, if possible placed in the coolest point of the panel. Modules
PCOS0WUC20 and EVD0000UC0 can be connected to the same controller at the same time, thereby doubling the energy available for
closing the valves. Important: The module only powers the valve driver and not the controller.
49
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
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8.2 Conformity to standards
Electrical safety
Electromagnetic
compatibility
EN 60730-1, EN 60730-2-9, EN 61010-1, UL60730
Versions without valve driver: EN 61000-6-1, EN 61000-6-2, EN 61000-6-2/EC, EN 61000-6-2/IS1, EN 61000-6-3, EN 61000-6-4; EN 55014-1,
EN 55014-2, EN 55014-2/EC, EN 55014-2/A1, EN 55014-2/IS1, EN 55014-2/A2
Versions with valve driver, with or without Ultracap module: EN 61000-6-1, EN 61000-6-2, EN 61000-6-2/EC, EN 61000-6-2/IS1, EN610006-3, EN 61000-6-4
Tab. 8.a
8.3 Models
The following table shows the characteristics of the models, divided by
code number. For the purchase code numbers please refer to the price
list.
Code
P+5**********
P+3**********
P+5*****0****
P+5*****1...6****
P+5*****A...F****
P+5****0*****
P+5****A*****
P+5****B*****
P+5****C*****
P+5***0******
P+5***A******
P+5******0***
P+5******1***
P+5******2***
P+5*******0**
P+5*******E**
P+5********S*
P+5********M*
P+5********L*
P+5********Z*
P+5*********0/1
Description
9 MB+4MB memory log file
5 MB+2MB memory log file ( )
Relay digital outputs
1 to 6 SSR outputs at 24 V
1 to 6 SSR outputs at 230 V
Standard
Non-optically-isolated BMS2/Non-optically-isolated Fieldbus2
Optically-isolated BMS2/Non-optically-isolated Fieldbus2
Optically-isolated BMS2/Optically-isolated Fieldbus2
No USB port
USB port
Without valve driver
1 CAREL valve driver
2 CAREL valve drivers
Without terminal
Con PGD1 terminal
Small
Medium
Large
Extralarge
Single/multiple
Classification
Memory
Type of digital output
Connectivity
USB port
Valve
driver
Built-in
terminal
Size
Packaging
Tab. 8.b
On models P+3**B00*0(0,E)(S,M,L,Z)0
8.4 Connectors
Code
P+**CON***
P+**C*****
P+*****0**
P+*****1**
P+*****2**
P+*****3**
P+******X0
P+******S0
P+******M0
P+******L0
P+******Z0
P+******10
P+******20
Description
CAREL standard
Customer personalization
Screw-on
With spring
Insulated
Crimp-on
Compact
Small
Medium
Large
Extralarge NO
Medium 1 driver
Medium 2 drivers
Classification
Type
Type of terminal
Size
Tab. 8.c
Electrical specifications of plug-in connectors used
Pitch 5,08
Type of connector
Cable size
Stripping length
Screw thread
Tightening torque
0,25 mm2 - 2,5 mm2 (AWG: 24 a 12)
7 mm
M3
0,5...0,6 Nm
Tab. 8.d
Cable AWG and size cross-reference
Size (mm2)
AWG
20
15
14
0,5
1,5
2,5
MAX. current
2
6
8
Tab. 8.e
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
50
ENG
9. APPENDIX
Meanings of Buttons/Symbols
9.1 Smart Key: operating instructions
Flashing: The key is connecting to the pCO. During this phase,
which may last a few seconds, the start button is disabled.
Flashing: The key has detected the pCO and is checking the
access rights.
On steady: Pressing the start button will start writing the
software to the pCO.
On steady: Pressing the start button will start reading the
software from the pCO.
On steady: Pressing the start button will start reading the logs
from the pCO.
On steady: In case of C or G keys, pressing the button for 1
second switches from read to write.
Tab. 9.a
start
start +
start
start
mode
mode
start +
start +
mode
If the key is type C of G, pressing the “mode” button for 1 second switches
from read to read logs (G only) or to write. The symbols
(write to pCO),
(read from pCO),
(read logs) reflect the selected status. If the key
is not type “C” or “G”, the “mode” button is disabled and off. The
“start” button starts the read or write operation, indicated by the flashing
of the corresponding symbol (
or
) at a frequency proportional to
the progress of the operation.
When the operation is completed, the buzzer will sound intermittently
for 2 seconds. Pressing the “start” button again will make the buzzer
sound without repeating the operation. To repeat the operation, the key
must first be unplugged. In case of error the symbol will light up together
with the other LEDs. The following table can help you find the cause of
the problem.
Fig. 9.a
Programming the Smart Key via Personal Computer
The operating modes described in the table below can be configured
using a program on the PC. The program can also load the software to the
key or transfer logged data from the controller to disk.
Type Function
Update software from key to pCO
B
(BIOS, application, parameters, etc.)
Copy software from pCO to pCO
C*
(BIOS, application, parameters, etc.)
D
Read logs
Read logged data and software from
E
pCO (BIOS, application, parameters,
etc.)
F
Read logged data
Mode button
Disabled
Switches the key from write
mode to read mode
Disabled
Errors before pressing the START button
+
+mode
Disabled
Switches the key to write
G
Copy from pCO to pCO and read logs mode, read mode and read
logs mode
*: Default mode
+mode
+
The key is factory-programmed in read/write mode (type C) so that it can
be used immediately to transfer software from one controller to another.
When the key is connected to the personal computer, the symbols have
the following meanings:
Flashing
Alternating
+
Disabled
+
+
Symbols steady Password error
Symbols flashing Type of key is incompatible.
Symbols steady The key is missing one or more required
files (memory empty; no kit for the type
of pCO connected).
Symbols steady Incompatibility between the software on
+start + flashing start the key and the pCO HW.
Symbols steady Incompatibility between pCO
+ flashing mode application and HW (application size).
+
+mode
Waiting for connection to PC
When connected to PC indicates data transfer in
progress
Communication error: No response
Symbols flashing from the pCO or: Key firmware version
is incompatible.
+
Symbols steady No logged data present on the pCO.
Steady
The programming key is compatible starting from BIOS version 3.43 and
BOOT version 3.01. For more detailed information on programming the
key, see the pCO Manager program manual.
Type of key not programmed.
Tab. 9.a
Errors after pressing the START button
Using the Smart Key with the pCO
Switch off the pCO, remove any peripherals connected in the pLAN
and plug the key into the telephone connector on the controller. When
switching on again, all the symbols light up momentarily and the buzzer
emits a beep. A few seconds later the key becomes operational. During
will flash. The controller then enters
this period the symbols
programming mode and the start button lights up steadily. Press the
button to start data transfer.
+start+
+start+
+start+
+buzzer
Important: If the key is type B, C or G (in write mode) pressing the
start button will immediately delete the software already loaded on the
pCO.
+
Important: Do not remove the key while data is being transferred
to the key itself, as the file being transferred will be lost and the
corresponding space will not be restored. To restore the original capacity
all the files will need to be deleted. If the key is type “C” or “G”, simply
perform a new application read operation.
+
+
Symbols flashing
and buzzer sounding
+buzzer
intermittently
Symbols flashing
and buzzer sounding
+buzzer
intermittently
Symbols flashing
and buzzer sounding
intermittently
Symbols steady +
flashing
Steady
Flashing
Write operation failed.
Read operation failed.
Read logs operation
failed.
Incompatibility between
log configuration and
pCO HW (no dedicated
flash memory). This error
does not prevent writing
other files.
Insufficient space to read
logs.
Generic error
Tab. 9.b
51
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
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Installing the application program
9.2 pCO Manager: operating instructions
Select the directory containing the application program files and click
“Upload” to upload the program to the pCO controller.
pCO Manager is a program that lets you manage all the configuration,
debugging and maintenance operations on CAREL pCO Sistema
devices. pCO Manager can be installed by itself or as part of the 1Tool
programming environment.
Installing pCO Manager
Go to http://ksa.carel.com and, in the section pCO Sistema, select pCO_
manager. After you accept the general conditions of the software’s free
use licence, a window will open from which you can download the file
pCO_manager.zip. Install the program on your computer.
Fig. 9.e
Connecting the PC to the pCO controller
Connect a cable with USB/RS485 converter to the USB port on the
computer, and connect the converter to a telephone cable plugged into
the pLAN port of the pCO. Additional connection methods are described
in par. 6.5.
Commissioning
Using the mouse, select “Commissioning” at the bottom left. A new work
environment will appear.
Fig. 9.f
CVSTDUTLF0
Click on “configura dispositivo” [configure device] to display all the
application variables. The variables can be selected according to the
categories that appear at the bottom.
J10
FieldBus card
B M S card
POWER SUPPLY
Fig. 9.b
Upon launching, pCO Manager will display a screen showing the
connection settings in the upper right-hand corner. Choose:
1) “connessione locale” [local connection]
2) baud rate: Auto
3) “ricerca dispositivo” [find device]: Auto (pLAN)
As for the port number, follow the Wizard’s instructions for the port to be
identified automatically (e.g. COM4).
Fig. 9.g
Changing a parameter
Select the parameter category and then the parameter that you want
to edit. The parameter (e.g. recovery.recovery_type) will be highlighted
in blue.
Fig. 9.c
Fig. 9.h
Switch the controller off and then on again and use the Connect
command to establish the connection. When the connection is
established the flashing message “ONLINE” will appear at the bottom left
of the screen.
1) Double-click on the column marked “letto” [read]. A window will appear
in which you can enter the new value for the parameter.
Fig. 9.i
Fig. 9.d
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
52
ENG
2) Enter the new value (e.g. 3) and click OK. The new value will appear in
the column marked “scritto” [written]. To write the parameter to the pCO
controller, right-click and select “scrivi selezionate” [write selected]. The
new value will appear in the column marked “scritto” [written], meaning
that the parameter has been written to the controller.
When the user has finished using Commissioning, whether for configuration
or monitoring purposes, the following files can be generated:
• <nomeApplicativo>.2CW [<ApplicationName>.2CW] (descriptor for
categories, access profiles, monitoring groups)
• <nomefileCommissioningLog>.CSV [<FilenameCommissioningLog>.
CSV] (file used for the commissioning log, containing data of the
variables logged during monitoring)
Therefore, to configure Commissioning the following files are required: .2CF,
2CD and, if necessary, the .DEV file, which can be imported or exported.
For monitoring purposes, in addition to the files above, it might also be
necessary to have the .2CW file, containing the definition of the work
environment. The commissioning log file is a simple output file.
pCO Load: basic concepts
pCOLoad is the module that manages:
• uploading to the flash memory (of the device or of the ProgKeyX key
installed on the pCO);
• uploading to the NAND memory of certain devices;
• downloading the log file, .DEV file and P memory (from the flash
memory);
• downloading files from the NAND memory, if present.
Fig. 9.j
Click on “Salva” [Save] to generate the project’s “.2cw” file.
Commissioning: basic concepts
Work carried out with Commissioning is preceded by configuring the work
environment, which is typically done by the project designer. The active
project in 1Tool is automatically loaded by pCO Manager.
The files exchanged with the Flash memories of pCO controllers are:
• BOOT.BIN (download reserved, upload enabled from menu)
• BIOS.BIN (download reserved)
• <nomeApplicativo>.BLB
[<ApplicationName>.BLB]
(download
reserved)
• <nomeApplicativo>.BIN [<ApplicationName>.BIN] (download reserved)
• <nomeApplicativo>.DEV [<ApplicationName>.DEV]
• <nomeApplicativo>.GRT [<ApplicationName>.GRT] (upload only, from
which the .GRP file is extracted)
• <nomeApplicativo>.IUP [<ApplicationName>.IUP]
• <nomeApplicativo>.LCT [<ApplicationName>.LCT]
• <nomeApplicativo>.PVT [<ApplicationName>.PVT]
• <nomepCOlog>.BIN, <nomepCOlog>.CSV, <nomepCOlog_GRAPH>.
CSV
[<pCOlogName>.BIN,
<pCOlogName>.CSV,
<pCOlog_
GRAPHName>.CSV] (only if log files have been configured, download
only).
The project designer can use the configuration functions of Commissioning
to decide which variables should be subjected to monitoring, logging,
trend-monitoring and event-monitoring, to organize variables into
categories and to create sets of configuration parameters.
The files exchanged with the NAND memories of pCO controllers are:
• any file that the pCO can independently copy to the flash memory (see
above list);
• external files (e.g. .pdf or .doc files for documentation).
Operators using Commissioning for maintenance will be able to see the
necessary variables and to draw from preset configuration values.
LogEditor: basic concepts
Note: The following paragraphs are from the online help of pCO
Manager, to which the user is referred for further details.
Commissioning is a configuring and real-time monitoring software that
can be used to supervise the performance of an application program
installed on a pCO, to start up the pCO and to perform debugging and
maintenance.
With this software the user can set the configuration parameters, edit the
values of volatile and permanent variables, save on file the trends of the
unit’s main quantities, manually manage the unit’s I/O using simulation files
and monitor/reset the alarms of the unit on which the device is installed.
LogEditor is the module used to configure the log files of pCO devices
(pCO logs). Configuring pCO logs consists in defining a number of sets
of variables in which to specify which variables should be logged, the
logging method (by frequency or by event) and the minimum number
of loggings required. Configuration is based on a binary file (.PVT – Public
Variable Table), which is generated by 1Tool and contains the descriptive
data of the variables that can be logged.
Support files
Once the design of the application is completed, 1Tool generates a
number of files in the compiling stage, two of which are required by
Commissioning:
• <nomeApplicativo>.2CF [<ApplicationName>.2CF] (variable descriptor)
• <nomeApplicativo>.2CD [<ApplicationName>.2CD] (category and
access profile descriptor)
All the log configurations so defined are saved in the .LCT (Log
Configuration Table) binary file, which must be uploaded to the pCO
together with the .PVT file. Log configuration data is also saved in a file
that can be used only by LogEditor – the .LEF file, which must be saved to
be edited with LogEditor as necessary.
In addition to these files, the software also manages the <nome
applicativo>.DEV [<Application Name>.DEV] file, which contains the unit’s
preset parameters.
LogEditor can be used even when the device is not connected.
Once the files for logging are uploaded to the pCO, the pCO
saves the logged data in the following files:
• .BIN file containing all the data in binary format;
• .CSV file containing the same data in a generic format with values
separated by commas;
• *_GRAPH.CSV containing the same data to be used for charting purposes
53
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
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Menu access
The following are the steps for accessing the pendrive management
menu. Procedure:
1. Connect the pendrive to the master port.
9.3 Pendrive: operating instructions
File extensions, names and contents
Various types of files can be uploaded and downloaded and are
distinguished by their extension.
File names
In order to be recognised, the names of the directories and files on the
pendrive must have no more than 8 characters; the controller makes no
distinction between upper-case and lower-case characters. However,
during DOWNLOAD the names of the directories created by the controller
on the pendrive are always in upper-case.
USB key
FILE TYPES FOR UPLOAD
BMS card
File
extension
Description
.IUP
.BLB
.BIN
.BLX
.GRP
.DEV
PVT, .LCT
Contains the definitions of the screens on the terminal
Contains the application
Contains the application (with pLAN table)
Contains the logic of atoms custom in C language
Contains the graphics
Contains the preset configuration parameter values
Contains the descriptions of the public variables to be
logged. Generated by 1Tool, this is used by the LogEditor
module and must be loaded together with the .LCT file
Fig. 9.k
2.
Press Alarm and Enter together for 3 seconds to enter the option
menu. Select FLASH/USB memory and press Enter to confirm.
4:45&.*/'03."5*0/
-0(%"5"
05)&3*/'03."5*0/
'-"4)64#.&.03:
Downloaded files are saved in directories created automatically, with the
following name format:
NAMXY_WZ
Where:
NAM: identifies the type of data downloaded (LOG for logs, BKP for the
application, DEV for the buffer memory, CPY for all the data from the
controller).
XY: progressive number from 0 to 99
WZ: controller pLAN address.
Fig. 9.l
3.
Select USB pen drive and press Enter to confirm.
Example: A directory named LOG00_01 contains the log files (LOG)
downloaded from a device whose pLAN address is 1. Since the key
contained no directory of this type before download, it is indicated with
00.
/"/%'-"4)'*-&4
64#1&/%3*7&
Important: No more than 100 files of the same type can be
downloaded to the pendrive, as the directories created can only be
numbered with XY=00 to 99.
Fig. 9.m
Important: Wait a few seconds after the pendrive has been
plugged in for it to be recognised by the controller. If the message “No
USB disk or PC connected” is displayed momentarily with the request to
connect a pendrive key or computer USB cable, wait a few seconds until
the recognition message is shown (“USB disk found”) and the following
screen appears.
FILE TYPES FOR DOWNLOAD (controller pLAN address = 1)
File extension Directory name
Description
.DWL
.DWL,.DEV, .LCT,
.PVT
.DEV
.DWL, .DEV, .LCT,
.PVT
LOG00_01
BKP00_01
Logged data
Application
DEV00_01
CPY00_01
Non-volatile parameters
All data on the controller
4.
Select UPLOAD.
Tab. 9.c
4ELECTFUNCTION
61-0"%PENP$0
%08/-0"%P$0PEN
The downloaded files to have fixed names. In particular, the application
file is called “ppl–pCO.dwl”, the BIOS file “bios–pCO.bin”, the files
containing the logs and related information are “logs.dwl”, “logs.lot” and
“logs.pvt”, respectively. Finally, the buffer memory is saved to the file on
the pendrive.
Fig. 9.n
Upload
An application plus BIOS or buffer memory (parameters) can be uploaded
from the pendrive. The following modes are available: automatic, autorun
and manual. Automatic and autorun modes require using configuration
files.
Configuration file structure
Configuration files must start with the string “[FUNCTION]” followed by a
string that identifies the function, as shown in the table.
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
54
ENG
Function
UPLOAD an application or a BIOS file
plus an application
UPLOAD non-volatile memory (.dev)
UPLOAD the entire contents of the pCO
String
Upload application
Important:
• the order in which the file names are entered is fundamental and must
Upload non volatile memory
Copy pCO upload
not be changed;
• do not enter empty lines or spaces in the file (e.g. at the end of a line);
• each file after the last line of code must contain a “carriage return”
After the description of the desired function, various options are available:
1. To copy the complete contents of the directory, simply write the
name of the directory (e.g. the entire contents of the CHILLER
directory):
character (CR ), as shown in the following example.
Example: The following file will upload the BIOS and an application.
[FUNCTION]
[FUNCTION]
Upload application
Upload non volatile memory
[DIR]
NEW AHU
[DIR]
CHILLER
2.
[NAM]
To copy just 1 file in a directory, enter the file’s name (e.g. the
CHILLER.DEV file in the CHILLER directory).
BIOS+APPL+LOGSv58B36
[FUNCTION]
[BIO]
Upload non volatile memory
bisn509.bin
[DIR]
[IUP]
CHILLER
AHU_EN.iup
AHU_IT.iup
CHILLER.DEV
To show a string on the display describing the operation being
performed, add the “[NAM]” instruction, followed by the string to display.
The following file will display the string:
[BIN]
“UPL CHILLER.DEV”
[DEV]
AHU.blb
AHU.dev
[FUNCTION]
Upload non volatile memory
[GRP]
AHU.grp
[DIR]
CHILLER
[PVT]
AHU.pvt
[NAM]
UPL CHILLER.DEV
[LCT]
AHU.lct
CHILLER.DEV
3.
To select only some of the files in the same directory, list them after
a label. The following labels are allowed and must be entered in
the order shown in the table:
Automatic upload
To automatically upload the parameter memory using the first
configuration file shown in the preceding paragraph, access the system
menu as previously described and proceed as follows:
UPLOAD file labels
No. Label
File type
No. Label
File type
1
[BIO] (*)
file.bin
6
[PVT]
file.pvt
2
[IUP]
file.iup
7
[LCT]
file.lct
3
[BIN]
file.bin, blb
8
[OED]
file.oed
4
[DEV]
file.dev
9
[SGN]
file.sgn
5
[GRP]
file.grp
1.
Select automatic mode. A screen is shown describing the function
of the buttons. Press Enter to confirm.
4ELECTUPLOADMODE
"650."5*$.0%&
."/6"-.0%&
(*) BIO = BIOS file
2.
Notes:
Fig. 9.o
Confirm by selecting Prg. A screen is displayed requesting
confirmation to upload the non-volatile memory. Press Enter to
confirm.
• to get the .bin file from the BIOS in the format available on http://ksa.
carel.com (.os file), unzip the .os file;
• the [IUP] label can be followed by one or more “.iup” files.
55
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
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4.
61-'*-&?%&7
The display flashes to indicate that after loading the new BIOS the
controller is being reset.
FW validation
Please wait...
Fig. 9.p
3.
At the end a message will ask the user to remove the pendrive.
61-0"%*/('*-&
1-&"4&8"*5
Fig. 9.u
pGD
/0-*/,
Fig. 9.q
Upload in autorun mode
From to BIOS 6.24 version, it is possible to do the UPLOAD in AUTORUN
mode; without biult-in terminal using the display pLAN address.
Uploading in autorun mode is a special case of uploading in automatic
mode. Unlike automatic mode, the user must wait for a specific message
to appear on the display to start or disable the operation described in the
configuration file. To upload a file in autorun mode, a configuration file
must be created and named “autorun.txt”.
Example of uploading BIOS+application. The upload involves two steps:
first the BIOS is updated and then the application.
The information is shown on the pCO’s built-in display and on the pGD1
terminal, when both are featured.
Fig. 9.v
5.
The test phase starts.
"PPLICATIONPROGRAM
CORRUPTEDORNOT
PRESENT
8"*5*/(FORUPGRADE
Fig. 9.w
Procedure:
1. Connect the pendrive to port A.
pGD
/0-*/,
USB key
Fig. 9.x
B M S card
6.
The controller warns that no application has been loaded.
"PPLICATIONPROGRAM
CORRUPTEDORNOT
PRESENT
8"*5*/(FORUPGRADE
Fig. 9.r
2.
After a few seconds, Autorun mode starts. Press Enter to confirm (or
display button pLAN).
Fig. 9.y
****AUTORUN MODE****
UPLOAD APPLIATION
Press ENTER to start
ESC to exit autorun
pGD
/0-*/,
Fig. 9.s
3.
Fig. 9.z
The validity of the FW is checked and the BIOS is loaded.
7.
The application update then starts.
'8VALIDATION
1LEASEWAIT
Upload appl
Please wait...
Fig. 9.t
Fig. 9.aa
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
56
ENG
Function
DOWNLOAD logged data
DOWNLOAD the application
DOWNLOAD non-volatile
memory
DOWNLOAD the entire
contents of the pCO
pGD
/0-*/,
Fig. 9.ab
8.
String
Download logs
Download application
Download non volatile memory (.dev)
Copy pCO download
The result is the creation of files with the required extensions, which will
be placed in the respective directories as described in the paragraph “File
names”. When the operation is completed, the display shows a message
with the name of the directory created.
Remove the pendrive. The update is complete. Wait for the display
to stop flashing, indicating that the controller is being reset before
restarting.
[FUNCTION]
Download application
Upload complete
Remove USB key
and wait reset
The following screen will be displayed.
1.
Press Enter to confirm.
FW validation
Please wait...
Fig. 9.ac
pGD
/0-*/,
Fig. 9.ae
2.
Fig. 9.ad
Download completed.
Operation complete
Data downloaded
to BKP00_01
Important: As can be seen, when updating the BIOS and the
application, the pGD1 terminal shows the message “NO LINK”, meaning
that no connection is established. Do not remove the terminal and wait
for the end of the update procedure, when the pGD1 terminal replicates
the messages on the built-in display.
Note: Autorun run is especially useful in those cases in which the
same operation needs to be performed on several controllers. For
example, to load different applications on controllers connected in a
pLAN network, only one autorun file needs to be created; this uploads
the various directories contained on the pendrive based on the address
of the controllers. The controller with address XY will only load the
directory called “nomedir_XY” [“DirName_XY”]. The pendrive then only
needs to be plugged into each controller to run the upload, confirming
from the shared terminal.
Fig. 9.af
Example: On the controller with address 1, the autorun file will create a
directory called BKP00_01 and copy the files APPL_PCO.DWL and FILE_
DEV.DEV to this directory.
Setting the password
If the application contains a password that must entered in a special
screen, this is requested for each DOWNLOAD/UPLOAD between the
pCO and the pendrive. The password is used to:
• protect the contents of the pCO from being downloaded to the
pendrive;
• protect the PC connection (this is a standard procedure in pCO
Manager).
Manual upload
To manually upload the contents of the pendrive the user must access
the management menu from the system screens, selecting UPLOAD and
then MANUAL. The files are selected by pressing ENTER when the cursor
is on the desired file name. A selected file is marked by the symbol “*”
on the left. Once the files have been selected (all in the same directory),
press PRG to start the upload. To display the contents of a directory press
ENTER. To go up one directory level press ESC. Once the upload has
started, the messages shown on the screen are the same as in automatic
and autorun mode.
Connecting to a computer
Connect the slave USB port on the controller to the USB port on the
computer where pCO Manager is installed.
Download
As mentioned above, the DOWNLOAD operation can be managed in two
ways:
1. Manual mode: follow the steps described in the paragraph
“Automatic upload” and select manual operation. Then each file
must be selected and downloaded.
2. Autorun mode: prepare a file called “autorun.txt”, containing a string
that identifies the function to be performed.
B M S ca r d
USB connector
from computer
Fig. 9.ag
57
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
ENG
all the parameters available, as listed in the following screens:
Important:
• do not install any type of converter between the computer and port B,
even if requested by the program’s guided procedure;
• pCO Manager manages compressed files (.GRT/.OS).
Once the connection is established, the following operations are available:
1. UPLOADING the application or BIOS+application.
2. DOWNLOADING the non-volatile memory.
3. DOWNLOADING logged data.
4. Commissioning
5. Managing the NAND flash memory.
N e
t m a s k
- - - . G a t e w a y
- - - . D N S
D N S
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Once the USB cable is removed, the port will become available again
after approximately 5 s.
Important: If no connection is established with pCO Manager
after plugging in the USB cable, wait at least 1 minute before using the
USB ports again after removing the cable.
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Once the parameters have been chosen they can be updated by going to
the following screen and pressing ENTER.
Key: messages display on pLAN display address
Message
1 :
- 1 :
- -
:
:
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Description
Autorun: waiting for confirmation by the display key pLAn
address
Password: copy password inserted; the button isn't work. it It
is necessary to insert the password by termina
P C O W E B
U p d a t e
C O N F I G
E N A B L E
p C O W e b ?
N O
In Progress: work in progress
While the parameters are being updated, the following message is
displayed:
End: operation closed successfully
P C O W E B
P l e a s e
e n d
o f
Invalid: combining of selected files invalid
No LOG: attempt to download historical file when are not
present
Tab. 9.d
C O N F I G
E N A B L E
w a i t
f o r
u p d a t e
At the end, the screen shows:
P
U
R
a
9.4 Configuring pCOWeb/pCOnet from a
system screen
See par. 6.6 for information on how to access the BIOS system menu.
Starting from:
• BIOS release 5.16 BIOS, and from
• pCOWeb firmware version A1.5.0, and from
• pCOnet firmware version A485_A1.2.1
pCOWeb and pCOnet communication parameters can be configured.
The purpose is to configure the network (Ethernet for pCOWeb, RS485
for pCOnet) when the respective card is installed for the first time. The
remaining parameters (alarms, events, etc.) can be configured using the
usual tools, i.e. BACset or web interface (pCOWeb only). Configuration
can be done either when using the Modbus protocol or the CAREL
protocol, but only on the BMS1 serial port. The screens for configuring
pCOWeb and pCOnet can be opened by accessing the system screens
and selecting OTHER INFORMATION and then PCOWEB/NET CONFIG.
Then, select “PCOWEB settings” to configure pCOWeb parameters or
“PCONET settings” to configure pCOnet parameters.
I P
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c
p
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O N F I G
E N A B L E
o m p l e t e
C O W e b
t o
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s e t t i n g
B A C n e
t
B A C n e
t
I D
b a
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- - u d :
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B A C n e t
M A C :
M a x
M a s t e r s
M a x
F r a m e s :
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Once the parameters have been chosen they can be updated following
the procedure described for configuring pCOWeb.
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After a short time the fields are populated with the current parameters.
If the fields are not populated with the current parameters, check the
firmware version of pCOWeb and the protocol used by the BMS serial
port. The parameters can now be edited by selecting the respective
fields using the ENTER button and setting the desired values using the
UP/DOWN buttons. If the DHCP option is set to ON, the IP address and
Netmask fields cannot be changed. Pressing ENTER repeatedly will display
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
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t e
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After a short time the fields are populated with the current parameters.
The parameters can now be edited by selecting the respective fields
using the ENTER button and setting the desired values using the UP/
DOWN buttons. Pressing ENTER repeatedly will display all the parameters
available, as listed in the following screen:
-
A D D R E S S
- - - . - - - .
W
a
o
l
When you select “PCONET settings” the following screen will appear:
When you select “PCOWEB settings” the following screen will appear:
-
O
d
b
p
Configuring pCOnet
Configuring pCOWeb
D H C P :
C
p
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p
58
CAREL INDUSTRIES - Headquarters
Via dell’Industria, 11 - 35020 Brugine - Padova (Italy)
Tel. (+39) 049.9716611 - Fax (+39) 049.9716600
e-mail: [email protected] - www.carel.com
pCO5plus +0300020EN rel. 1.3 - 10.04.2014
Agenzia / Agency:
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Key Features
- 32-bit microprocessor
- 5 or 9 MB storage capacity
- pLAN network support
- Wide range of models
- Built-in terminal
- Universal inputs/outputs
- Fieldbus and BMS port expansion cards
- 1Tool software for programming
- Dedicated programs for HVAC/R applications
- Custom application development
Frequently Answers and Questions
How many devices can be connected to a pLAN network?
Up to 32 devices (controllers and terminals) can be connected together in a pLAN network.
What are the main features of the pCO5+?
The pCO5+ features 32-bit microprocessor controllers with 5 or 9 MB storage capacity, a built-in terminal, universal inputs/outputs, Fieldbus and BMS port expansion cards, and support for 1Tool software for programming and custom application development.
How does the pCO5+ connect to a Building Management System (BMS)?
The pCO5+ can be connected to a BMS through a dedicated BMS expansion card, which enables communication using protocols like Konnex®, LON®, BACnet™, etc.
What are some of the applications for the pCO5+?
The pCO5+ can be used to control various HVAC/R equipment, including chillers, heat pumps, roof-top units, air-conditioners, small/medium-sized air handling units, refrigerated counters, cold rooms, curing rooms, compressor racks, and universal stage controllers.
What is the warranty on the materials for the pCO5+?
The warranty on the materials is 2 years from the date of production, excluding consumables.