SEW-EURODRIVE MOVITRAC® B Basic unit frequency inverter Operating Instructions
Below you will find brief information for frequency inverter MOVITRAC® B Basic unit. This document provides information about installing, starting up and operating your new drive. It includes instructions for connecting your motor and braking resistor, as well as safety notes and troubleshooting tips.
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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
MOVITRAC
®
B
Basic unit
Edition 07/2006
11469412 / EN
GA3A000
O
perating
I
nstructions
SEW-EURODRIVE – Driving the world
Contents
Explanation of pictograms......................................................................... 4
Deactivate the EMC capacitors (size 0 only) .......................................... 15
Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW................. 18
Connection braking resistor BW.. / BW..-T ............................................. 19
Connecting the brake rectifier ................................................................. 20
General startup instructions .................................................................... 21
Preliminary work and resources basic unit.............................................. 21
SEW Electronics service ......................................................................... 27
CE marking, UL approval and C-Tick...................................................... 29
B electronics data ............................................................. 31
B technical data ................................................................ 32
Operating Instructions Basic Unit – MOVITRAC
®
B
3
1
Important notes
Explanation of pictograms
1 Important notes
1.1
Explanation of pictograms
Always follow the safety and warning notes in this publication.
Hazard
Indicates an imminently hazardous situation, which if not avoided, WILL result in death or serious injury.
Warning
Indicates an imminently hazardous situation caused by the product, which if not avoided, WILL result in death or serious injury. You will also find this signal to indicate the potential for damage to property.
Caution
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor injury or damage to products.
Note
Indicates a reference to useful information, e.g. on startup.
Documentation reference
Indicates a reference to a document, such as operating instructions, catalog, data sheet.
You must adhere to the operating instructions to ensure:
• Fault-free operation
• Fulfillment of any rights to claim under limited warranty
Read the operating instructions before you start working with the unit.
The operating instructions contain important information on servicing. Therefore, keep the manual close to the unit.
4
Operating Instructions Basic Unit – MOVITRAC
®
B
Important notes
Designated use
1.2
Designated use
The frequency inverters from SEW-EURODRIVE operate AC motors. These motors must be suitable for operation with frequency inverters. Do not connect any other loads to the frequency inverters.
Frequency inverters are devices for stationary installation in control cabinets. Adhere to all instructions referring to the technical data and the permissible conditions where the unit is operated.
Do not start up the unit (take it into operation in the designated fashion) until you have verified that:
• The machine complies with the EMC directive 98/37/EC.
• The end product complies with the Machinery Directive 98/37/EC, also with reference to EN 60204.
1.2.1
Operational environment
The following applications are prohibited unless measures are expressly taken to make them possible:
• Use in potentially explosive areas.
• Operation in environments with harmful substances to EN 60721, such as oils, acids, gases, vapors, dusts, radiations.
• Operation with mechanical vibration and shock loads in excess of the regulations stipulated in EN 61800-5-1.
• If the inverter performs safety functions that have to guarantee the protection of machinery and people.
1.3
Disposal
Please follow the current regulations: Dispose in accordance with the material structure and the regulations in force.
1
Operating Instructions Basic Unit – MOVITRAC
®
B
5
2
Safety notes
Installation and startup
2 Safety notes
2.1
Installation and startup
• Never install damaged products or take them into operation. Submit a complaint to the shipping company immediately in the event of damage.
• Installation, startup and service work on the unit to be performed by trained personnel only. Such personnel must have undergone accident prevention training and adhere to the applicable regulations (such as EN 60204, VBG 4, DIN-VDE 0100/
0113/0160).
• Follow the specific instructions during installation and startup of the motor and the brake!
• Preventive measures and protection devices must correspond to the regulations in force (e.g. EN 60204 or EN 61800-5-1).
The unit must be grounded as a protective measure.
Overcurrent protection devices are a necessary protection device.
• The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN 61800-5-1. All connected circuits must also satisfy the requirements for reliable isolation so as to guarantee reliable isolation.
• Take suitable measures to ensure that the connected motor does not start up automatically when the inverter is switched on (for example by disconnecting the electronics terminal block).
6
Operating Instructions Basic Unit – MOVITRAC
®
B
Safety notes
Operation and service
2.2
Operation and service
• Disconnect the unit from power supply before you remove the protective cover.
Dangerous voltages may still be present for up to ten minutes after disconnection from the power supply source.
• The unit has IP00 enclosure with the protective cover removed. Dangerous voltages are present at all subassemblies except for the control electronics. The unit must be closed during operation.
• When the unit switch is in the ON position, dangerous voltages are present at the output terminals as well as any connected cables and motor terminals. Dangerous voltages may even occur if the unit is inhibited and the motor is at standstill.
• The unit may not necessarily be free from any voltages even if the displays are no longer illuminated.
• Safety functions of the unit or mechanical blocking may result in a motor standstill.
Removing the cause of this problem or performing a reset can result in the drive restarting on its own. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the mains before correcting the fault.
• Switch the frequency inverter output with inhibited output stage only.
• Ensure a minimum time of 120 s between two mains activations for AC 230 V /
1-phase units.
• Observe a minimum switch-off time of 10 s for 3-phase units.
Risk of burns
Braking resistors have surface temperatures of up to 250 °C.
2
Operating Instructions Basic Unit – MOVITRAC
®
B
7
3
Unit design
Sizes 0XS / 0S / 0L
3 Unit design
3.1
Sizes 0XS / 0S / 0L
[1]
[2]
[11]
[3]
[4]
[12]
[5]
[6]
[7]
[13]
[8]
[9]
[10]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
Fixing strap
X1: Power supply connection:
3-phase: L1 / L2 / L3
1-phase: L / N
Status LED (visible without optional keypad)
Optional keypad
Connection for optional communication / analog module
X10: Analog input
X12: Binary inputs
X13: Binary outputs
X2: Motor connection U / V / W / Brake connection +R / –R
Shield clamp, fixing strap below
PE connection
Option card slot (cannot be retrofitted / not for BG0XS)
Switch S11 for V-mA toggle analog input
(in size 0XS and 0S behind removable connector)
8
Operating Instructions Basic Unit – MOVITRAC
®
B
3.2
Sizes 2S / 2
Unit design
Sizes 2S / 2
3
[5]
[6]
[7]
[8]
[1]
[2]
[3]
[4]
[9]
[10]
[11]
[12]
X1: Mains connection 3-phase: L1 / L2 / L3 / PE screw
Status LED (visible without optional keypad)
Optional keypad
Connection for optional communication / analog module
Option card slot
Switch S11 for V-mA toggle analog input
X10: Analog input
X12: Binary inputs
X13: Binary outputs
X2: Motor connection U / V / W / PE screw
Space for power shield clamp
X3: Braking resistor connection R+ / R– / PE
Operating Instructions Basic Unit – MOVITRAC
®
B
9
3
3.3
Size 3
Unit design
Size 3
10
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
X2: PE connection
X1: Mains connection 3-phase: L1 (1) / L2 (2) / L3 (3)
X4: DC link circuit connection (not used)
X2: PE connection
X2: Motor connection U (4) / V (5) / W (6)
X3: Braking resistor connection R+ (8) / R– (9) and PE connection
Status LED (visible without optional keypad)
Optional keypad
Connection for optional communication / analog module
Option card slot
Switch S11 for V-mA toggle analog input
X10: Analog input
X12: Binary inputs
X13: Binary outputs
Operating Instructions Basic Unit – MOVITRAC
®
B
3.4
Size 4
Unit design
Size 4
3
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
X2: PE connection
X1: Mains connection 3-phase: L1 (1) / L2 (2) / L3 (3)
X4: DC link circuit connection (not used)
X2: PE connection
X2: Motor connection U (4) / V (5) / W (6)
X3: Braking resistor connection R+ (8) / R– (9) and PE connection
Status LED (visible without optional keypad)
Optional keypad
Connection for optional communication / analog module
Option card slot
Switch S11 for V-mA toggle analog input
X10: Analog input
X12: Binary inputs
X13: Binary outputs
Operating Instructions Basic Unit – MOVITRAC
®
B
11
3
Unit design
Unit designation
3.5
Unit designation
MC 07 B 0004- 2 B 1- 4- 00
Design
Quadrants
Connection type
Radio interference suppression
Supply voltage
Recommended motor power
Version B
Series and generation
Type MOVITRAC
®
00 = Standard
4 = 4Q (with brake chopper)
3 = 3-phase / 1 = 1-phase
0 = No radio interference suppression
A = Radio interference suppression A
B = Radio interference suppression B
2 = AC 200 ... 240 V
5 = AC 380 ... 500 V
0022 = 2.2 kW
12
Operating Instructions Basic Unit – MOVITRAC
®
B
Installation
Installation notes
4 Installation
4.1
Installation notes
Comply with the safety notes during installation.
Tightening torques
Basic unit power terminals:
• Only use genuine connection elements. Note the permitted tightening torques of
MOVITRAC
®
B power terminals.
– Size 0S / 0L: 0.5 Nm (4.4 lb.in)
Line choke:
• ND020-013: 0.6 ... 0.8 Nm
• ND027-123: 4.0 ... 4.5 Nm
• ND035-073: 4.0 ... 4.5 Nm
• ND010-301: 0.6 Nm
• ND020-151: 1.5 Nm
Recommended tools
Minimum clearance and mounting position
Line choke
Line filter:
• NF009-503: 0.6 ... 0.8 Nm
Output filter:
• HF008 / 015 / 022 / 030 / 040-503: 1.6 Nm ± 20 %
• Use a screwdriver with a 2.5 mm wide blade for connecting the electronics terminal strip X10 /
X12 / X13.
• Leave 100 mm (4 in) clearance at the top and bottom for optimum cooling. There is no need for clearance at the sides. You can line up the units directly next to one another. Make sure that the circulation of air is not disrupted by cables or other installation materials. Prevent the heated exhaust air from other units from blowing onto this unit. Install the units vertically
only. You must not install them horizontally, tilted or upside down.
• When more than four 3-phase units or more than one 1-phase unit are connected to a
supply system contactor designed for the total current: Insert a line choke in the circuit to limit the inrush current.
• Route power leads and electronics leads in separate cable ducts.
Separate cable ducts
Fuses and earthleakage circuit breaker
PE input connection
• Install input fuses at the start of the supply system lead after the supply bus junction.
Use D, DO, NH fuse types or power circuit breakers.
Earth-leakage circuit breaker as sole protection device: Only use earth leakage circuit breakers type B according to EN 61800-5-1.
• Connect the PE conductor according to the relevant regulations that are applicable in the specific country.
Connect the protective earth connector of the motor to the PE terminal of the corresponding inverter.
Ground all units over a large area via short ground connections with large cross-section to a mutual earthable point or a grounding bar.
Make sure the connection between inverter and earthed metallic installation platform is conductive (large area metal-on-metal contact between the heat sink and ground, e.g. unpainted control cabinet mounting panel). Use high-frequency compatible earthing strips if necessary).
Establish a high-frequency equipotential bonding between system / control cabinet and drive / motor (e. g. by a continuous cable rack).
4
Operating Instructions Basic Unit – MOVITRAC
®
B
13
4
Installation
Installation notes
Shielding and earthing
• Shield the control cables and use the shield clamps.
• Connect the shield by the shortest possible route and make sure it is earthed over a wide area at both ends.
• You can ground one end of the shield via a suppression capacitor (220 nF / 50 V) to avoid ground loops.
• If using double-shielded cables, ground the outer shield on the inverter end and the inner shield on the other end.
• Provide high frequency compatible earthing for MOVITRAC
®
B and all additional units
(wide area metal-on-metal contact between the heat sink and ground with unpainted switch cabinet mounting panel).
IT systems
Contactor
Cross-sections
Cable lengths for individual drives
Unit output
Braking resistor connection
Binary outputs
• Any crossovers of control cable and power cables must be at a right angle.
• You can also use earthed sheet-metal ducts or metal pipes to shield the cables.
• SEW recommends using earth-leakage monitors with pulse code measuring in voltage supply systems with a non-earthed star point (IT systems). Use of such devices prevents the earth-leakage monitor mis-tripping due to the earth capacitance of the inverter.
• For size 0, SEW recommends deactivating the interference suppressor filter using the enclosed insulation discs (see next section).
• Only use contactors in utilization category AC-3 (EN 60947-4-1).
• Supply system lead: Cross-section according to rated input current I
Mains
at rated load.
Motor cable: Cross-section according to rated output current I
Electronics cables: Maximum 1.5 mm
2
Maximum 1.0 mm
2
N
.
(AWG16) without conductor end sleeves
(AWG17) with conductor end sleeves
The line lengths depend on the PWM frequency. The permitted motor line lengths are listed in the
"Project Planning" section of the MOVITRAC
®
B System Manual.
• Only connect an ohmic/inductive load (motor); do not connect a capacitive load!
• Cut the lines to the required length.
• Use 2 tightly twisted leads or a 2-core shielded power cable. Cross-section according to the rated output current of the inverter.
• Protect the braking resistor with a bimetallic relay with trip class 10 or 10A (wiring diagram).
Set the trip current according to the technical data of the braking resistor.
• For braking resistors in the BW..-T series, you can connect the integrated thermostat using
a 2-core, shielded cable as an alternative to a bimetallic relay.
• The flat-design braking resistors have internal thermal overload protection (fuse cannot be replaced). Install the flat-design braking resistors together with the appropriate touch guard.
• Binary outputs are short-circuit proof and interference-voltage-proof up to 30 V.
Higher external voltages can destroy the binary outputs.
• Use shielded motor lines for an EMC compliant installation. Interference emission
Switched inductances
•
•
Use suppressors to suppress interference on contactors, relays, solenoid valves, etc.
The minimum distance to the inverter must be 150 mm.
14
Operating Instructions Basic Unit – MOVITRAC
®
B
Installation
Deactivate the EMC capacitors (size 0 only)
Line filter
HD output choke
MOVITRAC
®
B frequency inverters have an integrated line filter as standard. They comply with the following limit value class to EN 55011 on the line side without further measures:
• 1-phase connection: B cable conducted
• 3-phase connection: A
No EMC limits are specified for interference emission in voltage supply systems without a grounded star point (IT systems). The effectiveness of line filters is severely limited.
• Install the output choke close to MOVITRAC
®
B beyond the minimum clearance.
• Always route all 3 phases (not PE!) through the output choke.
• If the cable is shielded, the shield should not be routed through the output choke.
n = 5
U
4 5 6
댷
V W PE
In the case of the HD output choke, the cable must be wrapped around the choke 5 times.
Only 5 loops are possible if the cable has a large diameter.
To make up for this, 2 or 3 output chokes should be connected in series. 2 output chokes can be connected in series in case of 4 windings and 3 output chokes in case of 3 windings.
4
4.2
Deactivate the EMC capacitors (size 0 only)
Only electro-technical professionals should carry out any conversions. Once converted, the unit must be marked with the sticker provided in the accessory bag.
Proceed as follows to deactivate the EMC capacitors for MOVITRAC
®
B:
• Disconnect the inverter from the power. Switch off the 24 V DC and the supply voltage.
• Take appropriate measures to avoid electrostatic charges (use discharge strap, conductive shoes, etc.) before removing the cover.
• Touch only the unit frame and heat sink. Do not touch any electronic components.
• Open the unit:
– Remove all connectors.
– Remove the electronics shield clamp.
– Remove the housing retaining screw in the center of the housing front.
– Remove the housing.
• Remove the two screws [A] securing the circuit board.
• Install the screws in the provided plastic insulations [B].
Operating Instructions Basic Unit – MOVITRAC
®
B
15
4
Installation
Deactivate the EMC capacitors (size 0 only)
• Fasten screws to the unit [C].
• Close the unit.
[A]
[A]
[B]
[C]
[C]
Deactivating the EMC capacitors stops earth-leakage currents from flowing over the
EMC capacitors.
• Please ensure that the earth-leakage currents are essentially only determined by the level of the DC link voltage, the PWM frequency, the applied motor line and its length and the motor used.
The EMC filter is no longer active when the suppression capacitors are deactivated.
IT systems
• No EMC limits are specified for interference emission in voltage supply systems without a grounded star point (IT systems).
16
Operating Instructions Basic Unit – MOVITRAC
®
B
Installation
Installation of Cold Plate
4.3
Installation of Cold Plate
The dissipation of the frequency inverter power loss can take place via coolers that work with different cooling media (air, water, oil, etc.).
A good thermal connection to the cooler is important for safe operation of the frequency inverters:
• The contact area between cooler and frequency inverter has to be the size of the frequency inverter cooling plate.
• Level contact surface, deviation max. up to 0.05 mm.
• Connect cooler and cooling plate with all necessary screw connections.
• The mounting plate must not exceed 70 °C during operation. This limit must be ensured by the cooling medium.
• Cold Plate installation is not possible with FHS or FKB.
4.4
UL compliant installation
Please note the following points for UL compliant installation:
• Use only copper cables with the temperature range 60/75 °C as connection lead:
• Necessary tightening torques of MOVITRAC
®
B power terminals: See installation notes.
• Operation of inverters on supply systems with a maximum phase-to-earth voltage of
AC 300 V only.
• The inverter can only be operated on IT systems if the phase-to-earth voltage of
AC 300 V cannot be exceeded either during operation or in case of an error.
• The MOVITRAC
®
B frequency inverter is only allowed to be operated on supply systems which can supply maximum values in accordance with the following table.
Only use melting fuses. The performance data of the fuses must not exceed the values in the following table.
4.4.1
Maximum values / fuses
The following maximum values / fuses must be observed for UL compliant installation:
230 V units
0005 / 0008
0011 / 0015 / 0022
Max. supply current
AC 5000 A
AC 5000 A
Max. supply voltage
AC 240 V
AC 240 V
Fuses
15 A / 250 V
30 A / 250 V
400/500 V units
0005 / 0008 / 0011 / 0015
0022 / 0030 / 0040
0055 / 0075
0110
0150 / 0220
0300
0370 / 0450
Max. supply current
AC 5000 A
AC 5000 A
AC 5000 A
AC 5000 A
AC 5000 A
AC 5000 A
AC 10000 A
Max. supply voltage
AC 500 V
AC 500 V
AC 500 V
AC 500 V
AC 500 V
AC 500 V
AC 500 V
Fuses
15 A / 600 V
20 A / 600 V
60 A / 600 V
110 A / 600 V
175 A / 600 V
225 A / 600 V
350 A / 600 V
4
Operating Instructions Basic Unit – MOVITRAC
®
B
17
4
Installation
Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW
4.5
Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW
18
e e
MOVITRAC
®
B
S1 S2
ON ON
X44
OFF OFF
FSC11B
X45 X46
H L
⊥
1 2 3 4 5 6 7 s
Changeover
V s
Reference potential for analog signals
REF1
V
Fault reset
CW/Stop
CCW/Stop
Enable/Rapid stop
} n13 = n11 + n12
Supply voltage for
+24V input/output
Reference potential for binary signals
24VIO
Cut-off in the DC and
AC circuits
V
DO02
GND
Reference potential
Brake released*
Ready
Reference potential
Relay contact/Fault
Normally open contact relay
Normally closed contact relay
쓔
V
Cut-off in the DC and
AC circuits
Cut-off in the
AC circuit
쓔
쓔
Higher-level controller
Binary input
Binary outputs
Reference binary outputs e
댷
→ Section "Connection braking resistor BW.. / BW..-T"
Shield clamp
Factory setting
Operating Instructions Basic Unit – MOVITRAC
®
B
Installation
Connection braking resistor BW.. / BW..-T
4.6
Connection braking resistor BW.. / BW..-T
X2:
U V W
(X3:)
+R -R
PE
X2:
U V W
(X3:)
+R -R PE
M
3-phase
F16
Has effect on K11
BW...-...-T
RB1
T
2
Has effect on K11
T
1
RB2
When the internal thermostat triggers,
K11 must be opened and DIØØ "Controller inhibit" must have a "0" signal. The resistance circuit must not be interrupted!
BW...
When the external bimetallic relay (F16) triggers, K11 must be opened and
DIØØ "controller inhibit" must have a
"0" signal. The resistance circuit must not be interrupted!
Overload protection for braking resistors BW:
Braking resistor type
BW...
BW...-...-T
1)
Design specified
–
–
Overload protection
Internal thermostat
(..T)
External bimetallic relay
(F16)
– Required
One of the two options (internal thermostat / external bimetallic relay) is required.
– Permitted BW...-003 / BW...-005 Adequate
1) Permitted mounting options: On horizontal or vertical surfaces with brackets at the bottom and perforated sheets at top and bottom. Mounting not permitted: on vertical surfaces with brackets at the top, right or left.
4
Operating Instructions Basic Unit – MOVITRAC
®
B
19
4
Installation
Connecting the brake rectifier
4.7
Connecting the brake rectifier
The connection of the brake rectifier requires a separate supply system cable; supply from the motor voltage is not permitted!
Use contactors of utilization category AC-3 for K11 and K12 only.
Always disconnect the brake in the DC and AC circuits in:
• All hoist applications.
• Drives which require a rapid brake response time.
If the brake rectifier is installed in the control cabinet, route the connecting leads between the brake rectifier and the brake separately from other power cables. Routing together with other cables is only permitted if the other cables are shielded.
Note the corresponding connection regulations for brakes without BG/BGE or BME.
Refer to the SEW publication "Drive Engineering – Practical Implementation, volume 4" for detailed information about this topic.
20
Operating Instructions Basic Unit – MOVITRAC
®
B
Startup
General startup instructions
5 Startup
5.1
General startup instructions
It is essential to comply with the safety notes during startup!
I
5.1.1
Prerequisite
The drive must be configured correctly to ensure that startup is successful.
MOVITRAC
®
B frequency inverters are factory set to be taken into operation with the
SEW motor adapted to the correct power level (4-pole, 50 Hz) in V/f control mode.
5.2
Preliminary work and resources basic unit
• Check the installation (sec. "Installation").
• Connect the supply system and the motor.
• Connect the signal terminals.
• Switch on the power supply system.
5.3
Starting the motor
5.3.1
Analog setpoints
If you want to operate the drive with analog setpoints, use the table below to ensure that, when the "UNIPOL/FIX.SETPT" setpoint (P100) is selected, the correct signals are placed on the terminals X12:2 ... X12:4 (DIØ1 ... DIØ3).
Terminal
Function
/No enable
Enable and stop
CW 50 % of n max
CW n max
CCW 50 % of n max
CCW n max
X = any / 0 = low / 1 = high
X10:2/3 X12:2
Analog input CW/Stop
DI01
X X
X
5 V
10 V
5 V
10 V
0
1
1
0
0
0
1
0
0
1
X12:3
CCW/Stop
DI02
X
1
1
1
1
1
X12:4
Enable
DI03
0
5
Operating Instructions Basic Unit – MOVITRAC
®
B
21
5
Startup
Starting the motor
5.3.2
Fixed setpoints
The following travel cycle shows by way of example how the drive is started with the wiring of terminals X12:2...X12:6 and the internal fixed setpoints.
"1"
X
12:2 = DIØ1
CW/Stop
"0"
"1"
X12:3 = DIØ2
CCW/Stop
"0"
"1"
X12:4 = DIØ3
Enable/
Rapid stop
"0"
"1"
X12:5 = DIØ4 n11/n21
"0"
"1"
X12:6 = DIØ5 n12/n22
"0"
-1 n [min ] n13 n12 n11
0
-n11
-n12
-n13 t11 t11 t11 t11 t11 t13
DI04 / n11 and DI05 / n12 active simultaneously results in n13.
Default values: n11 = 150 min
–1
/ n12 = 750 min
–1
/ n13 = 1500 min
–1
22
Operating Instructions Basic Unit – MOVITRAC
®
B
Operation and service
Device information
6 Operation and service
6.1
Device information
6.1.1
Switch-off responses
There are 3 switch-off responses depending on the error:
Response
Immediate stop
Stop
Timeout (warning)
Description
This fault response causes immediate locking of the output stage with simultaneous control of the brake output so that an existing brake is applied. The "fault message" is set and the "ready message" is revoked.
This fault status can only be exited by an explicit fault reset.
This fault response causes a stop at the set stop ramp. This fault stop is subject to time monitoring. If the drive does not reach the start / stop speed within a specified time period, the unit jumps to the fault state, the output stage is inhibited and an existing brake is applied. The fault message "F34 Ramp timeout" is generated.
The original fault message is overwritten. If the drive reaches the start / stop speed, the unit jumps to the fault message, the brake is applied and the output stage is inhibited. The "fault message" is set and the "ready message" is revoked.
This status can only be exited by an explicit fault reset.
The shutdown response causes a stop at the set rapid stop ramp.
The stop is subject to time monitoring as for the "fault stop".
If the drive reaches the start / stop speed, the unit jumps to the warning state, the brake is applied and the output stage is inhibited.
The "fault message" is set and the "ready message" remains set.
An explicit fault reset is not possible. The fault is reset when communication is made again or the timeout is set to 0 s.
6.1.2
Reset basic unit
An error message can be acknowledged by:
• Reset via input terminals with an appropriately assigned binary input (DIØØ,
DIØ2...DIØ5). Factory setting for DIØØ is error reset.
6.1.3
Current limit
The operation LED will start flashing green when the current limit is reached.
6
Operating Instructions Basic Unit – MOVITRAC
®
B
23
6
Operation and service
List of errors (F-00 ... F-97)
6.2
List of errors (F-00 ... F-97)
Response Possible cause No.
Designation
00 No error
01 Over-current
03 Ground fault
Immediate switch-off with inhibit
Immediate switch-off with inhibit
04 Brake chopper Immediate switch-off with inhibit
Measure
•
•
•
•
Short circuit output
Output switching
Motor too large
Faulty output stage
• Ground fault in motor
• Ground fault in inverter
• Ground fault in the motor supply lead
• Overcurrent (see F-01)
• Too much regenerative power
• Braking resistor circuit interrupted
• Short circuit in the braking resistor circuit
• Brake resistor has too high resistance
• Brake chopper defective
• Ground fault
• Phase failure
• Supply voltage too low
• Rectify the short circuit
• Switching with inhibited output stage only
• Connect a smaller motor
• Consult SEW Service if the error still cannot be reset
• Replace motor
• Replace MOVITRAC
• Eliminate ground fault
®
B
• See F-01
• Extend deceleration ramps
• Check supply cable to the braking resistor
• Rectify the short circuit
• Check technical data of braking resistor
• Replace MOVITRAC
®
B
• Eliminate ground fault
• Check the supply system lead
• Check the supply voltage
06 Phase failure in supply system
(only applies to 3-phase inverter)
07 DC link overvoltage
Immediate switch-off with inhibit
Immediate switch-off with inhibit
08 Speed monitoring
10 ILLOP
11 Overtemperature
Immediate switch-off with inhibit
Stop with inhibit
Stop with inhibit
•
•
DC link voltage too high
Ground fault
Current controller works at the set limit due to:
• Mechanical overload
• Phase failure in supply system
• Phase failure in motor
• Extend deceleration ramps
• Check supply cable to the braking resistor
• Check technical data of braking resistor
• Eliminate ground fault
• Reduce load
• Increase deceleration time setting
P501
• Check current limitation
• Extend deceleration ramps
• Check mains phases
• Check motor cable and motor
• Reduce maximum speed Maximum speed for VFC operating modes exceeded
• Wrong command during command execution
• Incorrect conditions during command execution
• Function does not exist / is not implemented in the inverter
Thermal overload of inverter
•
•
•
Check the program
Check program run
Use another function
• Reduce load and / or ensure adequate cooling
• If a braking resistor is integrated in the heat sink: Install braking resistor externally
24
Operating Instructions Basic Unit – MOVITRAC
®
B
Operation and service
List of errors (F-00 ... F-97)
No.
17-
24
25
26
31
32
Designation
System error
EEPROM
External terminal
TF trip
Index overflow
Response
Immediate switch-off with inhibit
Stop with inhibit
Programmable
Stop with inhibit
Emergency stop
34 Ramp timeout Immediate switch-off with inhibit
37 Watchdog timer Immediate
38
45
46 System bus 2
77
System software
Initialization timeout
47 System bus 1 timeout
Control word switch-off with inhibit
Immediate switch-off with inhibit
43 RS-485 timeout Stop without inhibit
1)
44 Unit utilization Immediate switch-off with inhibit
Possible cause
Malfunction of inverter electronics, possibly due to EMC influence
Error when accessing EEPROM
Read external error signal via programmable input
• Motor too hot, TF sensor has tripped
• TF sensor of motor not connected or connected incorrectly
• Connection of MOVITRAC
®
TF on motor interrupted
B and
Programming principles violated which leads to system-internal stack overflow
• Set ramp time exceeded.
• If you remove the inhibit and the drive exceeds the stop ramp time t13 by a certain time, the inverter will signal F34.
Error in system software sequence
Measure
Check grounding and shielding and improve, if necessary. Contact SEW
Service for advice if this reoccurs.
Activate factory settings, perform reset and reset parameters. Contact SEW
Service for advice if this error reoccurs.
Eliminate specific cause of error; reprogram terminal if necessary.
• Let motor cool off and reset error
• Check connections/links between
MOVITRAC
®
B and TF.
Check user program and correct it
• Extend the ramp time
• Extend the stop ramp time
System error
Connection between inverter and
PC interrupted
Unit utilization (Ixt value) exceeded
Error during initialization
Check grounding and shielding and improve, if necessary. Contact SEW
Service for advice if this reoccurs.
Check grounding and shielding and improve, if necessary. Contact SEW
Service for advice if this reoccurs.
Check connection between inverter and PC.
• Decrease power output
• Extend ramps
• If these points are not possible:
Use a larger inverter
Contact SEW Service for advice.
Immediate switch-off with inhibit
Stop without inhibit
Stop without inhibit
–
Error during communication via system bus
Error during communication via system bus
System error
Check system bus connection
Check system bus connection
Contact SEW Service for advice.
6
Operating Instructions Basic Unit – MOVITRAC
®
B
25
6
Operation and service
List of errors (F-00 ... F-97)
No.
82
84
Designation
Open output
UL motor protection
Response
81 Start condition Immediate switch-off with inhibit
Immediate switch-off with inhibit
Stop with inhibit
Possible cause
Only in "VFC hoist" operating mode:
The motor could not be supplied with the correct amount of current during the pre-magnetizing time:
• Rated motor power too small in relation to rated inverter power
• Motor cable cross-section too small
Only in "VFC hoist" operating mode:
• 2 or all output phases interrupted
• Rated motor power too small in relation to rated inverter power
Motor utilization too high
Measure
• Check connection between inverter and motor
• Check startup data and perform new startup, if necessary
• Check cross-section of motor cable and increase if necessary
• Check connection between inverter and motor
• Check startup data and perform new startup, if necessary
• Check P345/346 I
• Reduce load
• Extend ramps
• Long pause times
N
-U
L
monitoring
Contact SEW Service.
94
97
EEPROM checksum
Copy error
Immediate switch-off with inhibit
Immediate switch-off with inhibit
Defective EEPROM
• Parameter module is removed during copying process
• Switching off/on during copying process
1) No reset required, error message disappears after communication is reestablished
Prior to confirming the error:
• Load factory setting or complete data set from parameter module
26
Operating Instructions Basic Unit – MOVITRAC
®
B
Operation and service
Status displays
6.3
Status displays
6.3.1
LED flash codes
The LED on the front of the unit signals the following states:
Status
"ENABLE"
"ENABLE" at current limit
"CURRENT AT
STANDSTILL"
Display
(optional with FBG)
Speed
Speed dc
Color
Green
Green
Green
"NO ENABLE"
"FACTORY SETTING"
"CONTROL.INHIBIT"
"24 V operation"
FBG manual operation active or inverter stopped using "stop" button
Timeout
Stop
SEt oFF
24U
FBG manual operation symbol or "stop" is flashing
Yellow
Yellow
Yellow
Yellow
Yellow
Copy
System error
Errors 43 / 46 / 47
Error 97
Errors 10 / 17 ... 24 / 25 /
32 / 37 / 38 / 45 / 77 / 94
Green / yellow
Red/yellow
Red
Overvoltage / phase failure Errors 4 / 6 / 7
Overload Errors 1 / 3 / 11 / 44 / 84
Monitoring
TF motor protection
Errors 8 / 26 / 34 / 81 / 82
Errors 31 / 84
Red
Red
Red
Red
Flash code
Constant light
Rapid flashing
Slow flashing
Constant light
Rapid flashing
Rapid flashing
Slow flashing
On long, off briefly
Flashing
Flashing
Constant light
Slow flashing
Rapid flashing
2 x flashing
3 x flashing
6.4
SEW Electronics service
6.4.1
Hotline
Call the Drive Service Hotline to talk to an SEW-EURODRIVE service specialist on
365 days a year, 24 hours a day.
Simply dial the prefix 01805 and then enter the key combination SEWHELP. Or simply dial 018057394357.
6
Operating Instructions Basic Unit – MOVITRAC
®
B
27
6
Operation and service
Long term storage
6.4.2
Repair service
Please contact the SEW Electronics Service if you can not rectify a fault.
Please always specify the unit status code number when you contact the SEW electronics service so that our service personnel can assist you more effectively.
Please provide the following information when sending the unit in for repair:
Serial number (Æ nameplate)
Unit Designation
Short description of application (application, control via terminals or serial)
Connected motor (motor voltage, star or delta connection)
Nature of the error
Accompanying circumstances
Your own presumptions as to what has happened
Unusual events preceding the problem
6.5
Long term storage
If the unit is being stored for a long time, connect it to the mains voltage for at least
5 minutes every 2 years. Else, the unit's service life may be shortened.
Handling electrolytic capacitors after long storage periods
All electrolytic capacitors can be stored deenergized without losing performance for at least two years. They can be loaded with rated voltage during this period.
After being stored for longer than two years, the connection response to high initial remaining currents is significant. After storage for two years, installed electrolytic capacitors are regenerated after one hour of interference-free operation of the connection
(with maximum rated voltage) and can then be stored again.
Forming Process
SEW-EURODRIVE recommends forming the electrolytic capacitors slowly to avoid excess gas formation within the capacitor.
If a unit is formed internally, voltage should be conducted via a transformer to enable a slow and steady increase of voltage. Voltage should first be set at 0 V and then increased to the first forming voltage.
The following forming levels with respective dwell times are recommended:
• 70 % V rated_max
: 15 minutes
• 85 % V rated_max
: 15 minutes
• 100 % V rated_max
: 1 hour
28
Operating Instructions Basic Unit – MOVITRAC
®
B
Technical data
CE marking, UL approval and C-Tick
kVA f i
P Hz n
7 Technical data
7.1
CE marking, UL approval and C-Tick
7.1.1
CE marking
Low voltage directive
Electromagnetic compatibility
(EMC)
MOVITRAC
®
B frequency inverters comply with the regulations of the Low Voltage
Directive 73/23/EEC and have the CE mark on the nameplate to this effect.
The designated use of MOVITRAC
®
B frequency inverters is as components for installation in machinery and systems. They comply with the EMC product standard
EN 61800-3 Variable-speed electrical drives. Provided the installation instructions are complied with, they satisfy the relevant requirements for the CE marking for the entire machine / system in which they are installed, on the basis of the EMC Directive 89/336/
EEC. For detailed information on EMC-compliant installation, refer to the publication
"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.
Compliance with limit classes A and B has been tested on a specified test setup. SEW-
EURODRIVE can provide detailed information on request.
7.1.2
UL approval
UL and cUL approval has been granted for the MOVITRAC
®
B sizes 0S and 0L.
cUL approval has been applied for for the other units. cUL is equivalent to CSA.
7.1.3
C-Tick
C-Tick approval has been applied for for the entire MOVITRAC
®
B series. C-Tick certifies conformity with ACA (Australian Communications Authority) standards.
7
Operating Instructions Basic Unit – MOVITRAC
®
B
29
7
kVA f i
P Hz n
Technical data
General technical data
7.2
General technical data
The following technical data applies to all MOVITRAC
®
B frequency inverters, irrespective of size and power:
MOVITRAC
®
B:
Interference immunity
Interference emission with
EMC compliant installation
Leakage current
Ambient temperature â
A
All sizes
Fulfills EN 61800-3
According to limit value class
• 1-phase connection: A / B
• 3-phase connection: A
– 230 V: 0.25 ... 7.5 kW
– 400/500 V: 0.25 ... 11 kW
According to EN 55011 and EN 55014; meets EN 61800-3
> 3.5 mA
• 230 V, 0.25 ... 2.2 kW / 400/500 V, 0.25 ... 4.0 kW
–10 °C... +50 °C at I
D
= 100 % I
N
and f
PWM
= 4 kHz
–10 °C... +40 °C at I
D
–10 °C... +40 °C at I
D
= 125 % I
N
= 100 % I
N
and f
PWM
and f
PWM
= 4 kHz
= 8 kHz
• 400/500 V, 5.5 ... 45 kW
0 °C ... +50 °C at I
D
0 °C ... +40 °C at I
D
0 °C ... +40 °C at I
D
= 100 % I
N
and f
= 125 % I
N
= 100 % I
N
and f
PWM
and f
PWM
PWM
= 4 kHz
= 4 kHz
= 8 kHz
• Mounting platform with "cold plate" < 70 °C
• 3% I
N
per K at 50 °C ... 60 °C Derating ambient temperature
Climate class
Storage temperature
1)
Shipping temperature
Type of cooling
Enclosure
Operating mode
Overvoltage category
Pollution class
Installation altitude
Size 0:
Limitations for continuous duty with 125 % I
N
EN 60721-3-3, class 3K3
–25 °C... +75 °C
–25 °C... +75 °C
Self-cooled: 230 V: Â 0.75 kW
400/500 V: Â 1.1 kW
Forced cooled: 230 V: Ã 1.1 kW
400/500 V: Ã 1.5 kW
IP20
Continuous duty (EN 60149-1-1 and 1-3)
III according to IEC 60664-1 (VDE 0110-1)
2 according to IEC 60664-1 (VDE 0110-1)
Up to h  1000 m without restrictions.
At h à 1000 m (3280 ft), the following restrictions apply:
• From 1000 m (3280 ft.) to max. 4000 m (6561 ft.):
– I
N reduction by 1 % per 100 m
• From 2000 m (6,561 ft.) to max. 4000 m (13,123 ft.):
– AC 230 V units: V
N reduction by AC 3 V per 100 m
(330 ft)
– AC 500 V units: V
(330 ft)
N reduction by AC 6 V per 100 m
Over 2000 m only overvoltage class 2, external measures are required for overvoltage class 3. Overvoltage classes according to DIN VDE 0110-1.
• Maximum ambient temperature â
• Maximum supply voltage V
Mains
A
: 40 °C
: 400 V
• No DIN rail mounting / submounting resistor
• with 1 x 230 V: Provide line choke ND
1) If the unit is being stored for a long time, connect it to the mains voltage for at least 5 minutes every
2 years. Else, the unit's service life may be shortened.
30
Operating Instructions Basic Unit – MOVITRAC
®
B
Technical data
MOVITRAC® B electronics data
kVA f i
P Hz n
7.3
MOVITRAC
®
B electronics data
Function
Setpoint input
(differential input)
Binary inputs
Supply voltage for TF
Auxiliary supply output / External voltage supply
Reference terminal
Binary outputs
Relay output
Safety contact
(from BG2S / in preparation)
Terminal Designation
Terminal response times
Max. cable cross-section
X10:1
X10:2
X10:3
X10:4
X12:1
X12:2
X12:3
X12:4
X12:5
X12.6
X12:7
X12:8
X12:9
X13:1
X13:2
X13:3
X13:4
GND
GND
DO02
DO03
GND
Brake released
Ready for operation
Reference potential for binary and analog signals,
PE potential
I
PLC compatible, response time 5 ms, max
DO02 = 150 mA, I max
DO03 = 50 mA, short-circuit proof, protected against external voltage up to 30 V
GND = Reference potential for binary and analog signals, PE potential
X13:5
X13:6
X13:7
DO01-C
DO01-NO
DO01-NC
Shared relay contact
NO contact
NC contact
Load capacity: V max
= 30 V, I max
= 800 mA
X17:1
X17:2
X17:3
X17:4
Reserved
Binary input and output terminals are updated every 5 ms
1.5 mm
1.0 mm
2
2
REF1
AI11 (+)
AI12 (0)
GND
DI00
DI01
DI02
DI03
DI04
DI05TF
VOTF
24VIO
Default
Error reset
CW/Stop
CCW/Stop
Enable/Rapid stop n11/n21 n12/n22
Data
0 ... +10 V (R i
> 200 kÊ)
0 ... 20 mA / 4 ... 20 mA (R
Resolution 10 Bit, sample cycle 1 ms
GND = Reference potential for binary and analog signals, PE potential i
= 250 Ê)
Ri = 3 kÊ, I
E
= 10 mA, sample cycle 5 ms,
PLC compatible
Signal level according to EN 61131-2 type 1 or 3:
• +11 ... +30 V Æ 1 / contact made
• –3 ... +5 V Æ 0 / contact open
• X12:2 / DI01 with fixed assignment CW/Stop
• X12:5 / DI04 can be used as frequency input
• X12:6 / DI05 can be used as TF input
Special characteristics for TF according to
DIN EN 60947-8
Auxiliary supply output: V = 24V DC, current carrying capacity I max
= 50 mA
External voltage supply:
V = 24V DC –15 % / +20 % to EN 61131-2
(AWG15) without conductor end sleeves
(AWG17) with conductor end sleeves
7
Operating Instructions Basic Unit – MOVITRAC
®
B
31
7
kVA f i
P Hz n
Technical data
MOVITRAC® B technical data
7.4
MOVITRAC
®
B technical data
7.4.1
MOVITRAC
®
B overview
32
230 V / 1-phase power supply connection
Size
Power
[kW / HP]
0XS
0.25 / 0.4
0.37 / 0.5
400 / 500 V / 3-phase power supply connection
Size 0XS 0S 0L
Power
[kW / HP] 0.25 / 0.4
0.37 / 0.5
0.55 / 0.75
0.75 / 1.0
1.1 / 1.5
1.5 / 2.0
2.2 / 3.0
3.0 / 4.0
4.0 / 5.0
0S
0.55 / 0.75
0.75 / 1.0
2S
5.5 / 7.5
7.5 / 10
2
11 / 15
3
15 / 20
22 / 30
30 / 40
0L
1.1 / 1.5
1.5 / 2.0
2.2 / 3.0
4
37 / 50
45 / 60
Operating Instructions Basic Unit – MOVITRAC
®
B
Technical data
MOVITRAC® B technical data
kVA f i
P Hz n
7.4.2
AC 230 V / 1-phase / size 0XS / 0.25 ... 0.37 kW / 0.4... 0.5 HP
54.5
49.5
163.5
149
7
6 159.5
MOVITRAC
®
MC07B (1-phase supply system)
Part number
INPUT
Permitted rated supply voltage V
N
Rated supply frequency
Rated mains current 1-phase with
V
Mains
= AC 230 V
OUTPUT
f
N
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 230 V)
V
A
P
Mot
Rated output current with V
Mains
= AC 230 V
I
N
Minimum braking resistor value (4-Q operation) R
BW_min
GENERAL INFORMATION
P
V
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
W × H × D m
0003-2B1-4-00
828 491 1
0004-2B1-4-00
828 493 8
V
Mains
1 × AC 230 V
= AC 200 V – 10 % ... AC 240 V + 10 %
50 / 60 Hz ± 5 %
AC 4.3 A AC 6.1 A
0.25 kW
0.4 HP
AC 1.7 A
3 × 0 ... V
Mains
0.37 kW
0.5 HP
AC 2.5 A
27 Ê
30 W 35 W
150 % I
N
for maximum 60 seconds
Terminals 4 mm
2
/ AWG12
55 × 185 × 163 mm / 2.0 × 7.3 × 6.4 in
1.3 kg / 2.9 lbs.
Operating Instructions Basic Unit – MOVITRAC
®
B
33
7
kVA f i
P Hz n
Technical data
MOVITRAC® B technical data
7.4.3
AC 230 V / 1-phase / size 0S / 0.55 ... 0.75 kW / 0.75 ... 1.0 HP
80
70
163.5
149
6
159.5
MOVITRAC
®
MC07B (1-phase supply system)
Part number
INPUT
Permitted rated supply voltage V
N
Rated supply frequency f
N
Rated mains current 1-phase with
V
Mains
= AC 230 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 230 V)
Rated output current with V
Mains
= AC 230 V
I
V
A
P
N
Mot
Minimum braking resistor value (4-Q operation) R
BW_min
GENERAL INFORMATION
P
V
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
W × H × D m
0005-2B1-4-00
828 494 6
0.55 kW
0.75 HP
AC 3.3 A
55 W
3 × 0 ... V
Mains
27 Ê
0008-2B1-4-00
0.75 kW
1.0 HP
AC 4.2 A
65 W
150 % I
N
for maximum 60 seconds
Terminals 4 mm
2
/ AWG12
80 × 185 × 163 mm / 3.1 × 7.3 × 6.4 in
1.5 kg / 3.3 lbs.
828 495 4
1 × AC 230 V
V
Mains
= AC 200 V – 10 % ... AC 240 V + 10 %
50 / 60 Hz ± 5 %
AC 8.5 A AC 9.9 A
34
Operating Instructions Basic Unit – MOVITRAC
®
B
Technical data
MOVITRAC® B technical data
kVA f i
P Hz n
7.4.4
AC 230 V / 1-phase / size 0L / 1.1 ... 2.2 kW / 1.5 .. 3.0 HP
80
70
163.5
149
7
6
MOVITRAC
®
MC07B (1-phase supply system)
Part number
INPUT
Permitted rated supply voltage V
N f
N
Rated supply frequency
Rated mains current 1-phase with
V
Mains
= AC 230 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 230 V)
Rated output current with V
Mains
= AC 230 V
Minimum permitted braking resistor value
(4-Q operation)
GENERAL INFORMATION
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
I
V
P
N
R
P
A
Mot
Terminals
W × H × D m
BW_min
V
159.5
0011-2B1-4-00
828 496 2
V
Mains
75 W
0015-2B1-4-00
828 497 0
3 × 0 ... V
Mains
1.5 kW
2.0 HP
AC 7.3 A
27 Ê
100 W 125 W
150 % I
N
for maximum 60 seconds
4 mm
2
/ AWG12
80 × 273.5 × 163 mm / 3.1 × 10.8 × 6.4 in
2.2 kg / 4.9 lbs.
0022-2B1-4-00
828 498 9
1 × AC 230 V
= AC 200 V – 10 % ... AC 240 V + 10 %
AC 13.4 A
1.1 kW
1.5 HP
AC 5.7 A
50 / 60 Hz ± 5 %
AC 16.7 A AC 19.7 A
2.2 kW
3.0 HP
AC 8.6 A
Operating Instructions Basic Unit – MOVITRAC
®
B
35
7
kVA f i
P Hz n
Technical data
MOVITRAC® B technical data
7.4.5
AC 400 / 500 V / 3-phase / size 0XS / 0.25 ... 0.37 kW / 0.4... 0.5 HP
54.5
49.5
163.5
149
6 159.5
MOVITRAC
®
MC07BB (3-phase supply system)
Part number
INPUT
Permitted rated supply voltage V
N f
N
Rated supply frequency
Rated mains current 3-phase with
V
Mains
= AC 400 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 400 V)
Rated output current with V
Mains
= AC 400 V
Minimum permitted braking resistor value
(4-Q operation)
GENERAL INFORMATION
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
I
V
P
N
R
P
BW_min
Terminals
W × H × D m
A
Mot
V
0003-5A3-4-00
828 515 2
0004-5A3-4-00
828 516 0
V
Mains
3 × AC 400 V
= AC 380 V – 10 % ... AC 500 V + 10 %
50 / 60 Hz ± 5 %
AC 0.9 A AC 1.4 A
0.25 kW
0.4 HP
AC 1.0 A
3 × 0 ... V
Mains
0.37 kW
0.5 HP
AC 1.6 A
68 Ê
30 W 35 W
150 % I
N
for maximum 60 seconds
4 mm
2
/ AWG12
50 × 185 × 163 mm / 2.0 × 7.3 × 6.4 in
1.3 kg / 2.9 lbs.
36
Operating Instructions Basic Unit – MOVITRAC
®
B
Technical data
MOVITRAC® B technical data
kVA f i
P Hz n
7.4.6
AC 400 / 500 V / 3-phase / size 0S / 0.55 ... 1.5 kW / 0.75... 2.0 HP
80
70
163.5
149
7
6
MOVITRAC
®
MC07B (3-phase supply system)
Part number
INPUT
Permitted rated supply voltage
Rated supply frequency
Rated mains current 3-phase with
V
Mains
= AC 400 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 400 V)
Rated output current with V
Mains
= AC 400 V
Minimum permitted braking resistor value
(4-Q operation)
GENERAL INFORMATION
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
V
N f
N
I
V
P
N
R
P
A
Mot
BW_min
V
159.5
Terminals
W × H × D m
0005-5A3-
4-00
828 517 9
0008-5A3-
4-00
828 518 7
0011-5A3-
4-00
828 519 5
0015-5A3-
4-00
828 520 9
V
Mains
AC 1.8 A
0.55 kW
0.75 HP
AC 2.0 A
42 W
3 × AC 400 V
= AC 380 V – 10 % ... AC 500 V + 10 %
50 / 60 Hz ± 5 %
AC 2.2 A AC 2.8 A
3 × 0 ... V
Mains
0.75 kW
1.0 HP
AC 2.4 A
48 W
68 Ê
1.1 kW
1.5 HP
AC 3.1 A
58 W
150 % I
N
for maximum 60 seconds
4 mm
2
/ AWG12
AC 3.6 A
1.5 kW
2.0 HP
AC 4.0 A
80 × 185 × 163 mm / 3.1 × 7.3 × 6.4 in
1.5 kg / 3.3 lbs.
74 W
Operating Instructions Basic Unit – MOVITRAC
®
B
37
7
kVA f i
P Hz n
Technical data
MOVITRAC® B technical data
7.4.7
AC 400/500 V / 3-phase / size 0L / 2.2 ... 4.0 kW / 3.0... 5.0 HP
80
70
163.5
149
38
6
MOVITRAC
®
MC07B (3-phase supply system)
Part number
INPUT
Permitted rated supply voltage U
N f
N
Rated supply frequency
Rated mains current 3-phase with
V
Mains
= AC 400 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 400 V)
Rated output current with V
Mains
= AC 400 V
Minimum permitted braking resistor value
(4-Q operation)
GENERAL INFORMATION
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
I
V
P
N
R
P
A
Mot
Terminals
W × H × D m
BW_min
V
159.5
0022-5A3-4-00
828 521 7
V
Mains
97 W
0030-5A3-4-00
828 522 5
3 × 0 ... V
Mains
3.0 kW
4.0 HP
AC 7.0 A
68 Ê
123 W 155 W
150 % I
N
for maximum 60 seconds
4 mm
2
/ AWG12
80 × 273.5 × 163 mm / 3.1 × 10.8 × 6.4 in
2.1 kg / 4.6 lbs.
0040-5A3-4-00
828 523 3
3 × AC 400 V
= AC 380 V – 10 % ... AC 500 V + 10 %
AC 5.0 A
2.2 kW
3.0 HP
AC 5.5 A
50 / 60 Hz ± 5 %
AC 6.3 A AC 9.5 A
4.0 kW
5.0 HP
AC 9.5 A
Operating Instructions Basic Unit – MOVITRAC
®
B
Technical data
MOVITRAC® B technical data
kVA f i
P Hz n
7.4.8
AC 400/500 V / 3-phase / size 2S / 5.5 ... 7.5 kW / 7.5 ... 10 HP
105
70 234
238
7
7
MOVITRAC
®
MV07B (3-phase supply system)
Part number
INPUT
Permitted rated supply voltage V
N f
N
Rated supply frequency
Rated mains current 3-phase with
V
Mains
= AC 400 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 400 V)
Rated output current with V
Mains
= AC 400 V
Minimum permitted braking resistor value
(4-Q operation)
GENERAL INFORMATION
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
I
V
P
N
R
P
BW_min
Terminals
W × H × D m
A
Mot
V
0055-5A3-4-00
828 524 1
0075-5A3-4-00
828 526 8
V
Mains
3 × AC 400 V
= AC 380 V – 10 % ... AC 500 V + 10 %
50 / 60 Hz ± 5 %
AC 11.3 A AC 14.4 A
5.5 kW
7.5 HP
AC 12.5 A
3 × 0 ... V
Mains
7.5 kW
10 HP
AC 16 A
47 Ê
220 W 290 W
150 % I
N
for maximum 60 seconds
4 mm
2
/ AWG12
105 × 335 × 238 mm / 4.1 × 13.2 × 9.4 in
5.0 kg / 11.0 lbs.
Operating Instructions Basic Unit – MOVITRAC
®
B
39
7
kVA f i
P Hz n
Technical data
MOVITRAC® B technical data
7.4.9
AC 400/500 V / 3-phase / size 2 / 11 kW / 15 HP
130
105
229
225
6.5
MOVITRAC
®
MC07B (3-phase supply system)
Part number
INPUT
Permitted rated supply voltage V
N f
N
Rated supply frequency
Rated mains current 3-phase with
V
Mains
= AC 400 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 400 V)
Rated output current with V
Mains
= AC 400 V
Minimum permitted braking resistor value
(4-Q operation)
GENERAL INFORMATION
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
I
V
P
N
R
P
BW_min
Terminals
W × H × D m
A
Mot
V
0110-5A3-4-00
828 527 6
V
Mains
3 × AC 400 V
= AC 380 V – 10 % ... AC 500 V + 10 %
50 / 60 Hz ± 5 %
AC 21.6 A
3 × 0 ... V
Mains
11 kW
15 HP
AC 24 A
22 Ê
400 W
150 % I
N
for maximum 60 seconds
4 mm
2
/ AWG12
130 × 335 × 229 mm / 5.1 × 13.2 × 9.0 in
6.6 kg / 14.6 lbs.
40
Operating Instructions Basic Unit – MOVITRAC
®
B
Technical data
MOVITRAC® B technical data
kVA f i
P Hz n
7.4.10 AC 400/500 V / 3-phase / size 3 / 15... 30 kW / 20... 40 HP
200
105
247
251
7
7
MOVITRAC
®
MC07B (3-phase supply system)
Part number
INPUT
Permitted rated supply voltage V
N f
N
Rated supply frequency
Rated mains current 3-phase with
V
Mains
= AC 400 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 400 V)
Rated output current with V
Mains
= AC 400 V
Minimum permitted braking resistor value
(4-Q operation)
GENERAL INFORMATION
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
I
V
P
N
R
P
A
Mot
Terminals
W × H × D m
BW_min
V
0150-503-4-00
828 528 4
V
Mains
AC 28.8 A
15 kW
20 HP
AC 32 A
50 / 60 Hz ± 5 %
15 Ê
0220-503-4-00
828 529 2
AC 41.4 A
3 × 0 ... V
Mains
22 kW
30 HP
AC 46 A
0300-503-4-00
828 530 6
3 × AC 400 V
= AC 380 V – 10 % ... AC 500 V + 10 %
AC 54.0 A
30 kW
40 HP
AC 60 A
12 Ê
550 W 750 W 950 W
150 % I
N
for maximum 60 seconds
6 mm
2
/ AWG10 10 mm
2
/ AWG8 16 mm
2
/ AWG6
200 × 465 × 251 mm / 7.9 × 18.3 × 9.9 in
15 kg / 33.1 lbs.
Operating Instructions Basic Unit – MOVITRAC
®
B
41
7
kVA f i
P Hz n
Technical data
MOVITRAC® B technical data
7.4.11 AC 400/500 V / 3-phase / size 4 / 37... 45 kW / 50... 60 HP
280
140
250
246
42
7
MOVITRAC
®
MC07B (3-phase supply system)
Part number
INPUT
Permitted rated supply voltage V
N f
N
Rated supply frequency
Rated mains current 3-phase with
V
Mains
= AC 400 V
OUTPUT
Output voltage
Recommended motor power under constant load (with V
Mains
= AC 400 V)
Rated output current with V
Mains
= AC 400 V
Minimum permitted braking resistor value
(4-Q operation)
GENERAL INFORMATION
Power loss at I
N
Current limitation
Connections
Dimensions
Weight
I
V
P
N
R
P
BW_min
Terminals
W × H × D m
A
Mot
V
0370-503-4-00
828 531 4
0450-503-4-00
828 532 2
V
Mains
3 × AC 400 V
= AC 380 V – 10 % ... AC 500 V + 10 %
50 / 60 Hz ± 5 %
AC 65.7 A AC 80.1 A
37 kW
50 HP
AC 73 A
3 × 0 ... V
Mains
45 kW
60 HP
AC 89 A
6 Ê
1200 W 1400 W
150 % I
N
for maximum 60 seconds
25 mm
2
/ AWG4 35 mm
2
/ AWG2
280 × 522 × 250 mm / 11.0 × 20.6 × 9.8 in
27 kg / 59.5 lbs.
Operating Instructions Basic Unit – MOVITRAC
®
B
Index
Index
A
Analog setpoints
.................................................21
Auxiliary supply output
........................................31
B
Binary inputs
.......................................................31
Binary output
.......................................................31
Brake rectifier, connection
..................................20
Braking resistor, connection
,
C
C-Tick
..................................................................29
Cable cross-section
............................................31
Cable cross-sections
...........................................14
Cable duct
...........................................................13
Cable lengths
......................................................14
CE marking
.........................................................29
Class limit B cable conducted
.............................15
Cold plate, installation
.........................................17
Connecting the brake rectifier
.............................20
Connecting the braking resistor
Contactor
............................................................14
CSA
....................................................................29
cUL
.....................................................................29
Current limit
.........................................................23
D
Differential input
..................................................31
E
Earth-leakage circuit breaker
..............................13
Earth-leakage monitor
.........................................14
Electromagnetic compatibility (EMC)
Electronics data
..................................................31
Electronics service
..............................................27
EMC
....................................................................29
EMC limit values
.................................................15
Enclosure
............................................................30
Explosion-proof areas
...........................................5
External voltage supply
.......................................31
F
Flash codes
.........................................................27
G
Grounding
...........................................................14
H
HD output choke, installation
..............................15
I
Immediate stop
.................................................. 23
Input contactor
................................................... 13
Input fuse
........................................................... 13
Installation altitude
............................................. 30
Installation notes
................................................ 13
Installation, line choke
........................................ 13
Interference emission
................................... 14
,
Interference immunity
........................................ 30
IT system
........................................................... 14
IT system, installation
........................................ 15
L
Leakage current
................................................. 30
LED, flash codes
................................................ 27
Line choke
.......................................................... 13
Line choke installation
........................................ 13
Line filter
............................................................ 15
List of errors
....................................................... 24
Locking device
................................................... 23
Low voltage directive
......................................... 29
M
Minimum clearance
............................................ 13
Motor cable
........................................................ 14
Mounting position
............................................... 13
O
Operating mode
................................................. 30
Overvoltage class
.............................................. 30
P
PE input connection, installation
Pollution class
.................................................... 30
R
Recommended tools
.......................................... 13
Relay output
....................................................... 31
Reset
.................................................................. 23
S
Service / repair
................................................... 27
Setpoint input
..................................................... 31
Shielding
............................................................ 14
Shipping temperature
......................................... 30
Starting the motor
.............................................. 21
Stop with inhibit
.................................................. 23
Storage temperature
.......................................... 30
Supply system lead
............................................ 14
Switch-off responses
.......................................... 23
Operating Instructions Basic Unit – MOVITRAC
®
B
43
Index
T
Technical data BG0L AC 230 V
Technical data BG0L
AC 400 / 500 V
,
,
,
,
Technical data BG0S AC 230 V
,
Technical data BG0S AC 400 / 500 V
,
Terminal response times
.....................................31
TF
.......................................................................31
Tightening torques
..............................................13
Tools, recommended
..........................................13
U
UL approval
........................................................ 29
UL compliant installation
.................................... 17
Unit design
........................................................... 8
Unit designation
................................................. 12
W
Wiring diagram
................................................... 18
44
Operating Instructions Basic Unit – MOVITRAC
®
B
Startup: Brief description
I
Startup: Brief description
The frequency inverter MOVITRAC
®
B can be connected directly to a motor of the same power. For example: A 1.5 kW motor can be connected directly to a MC07B0015.
Procedure
1. Connect the motor to the
MOVITRAC
®
B (terminal X2).
2. You have the option of connecting a braking resistor (terminal X2).
3. The following signal terminals must be controlled with your control system:
• Enable DI03
• As required: CW/STOP DI01 or
CCW/STOP DI02
• Setpoint:
– Analog input X10 and/or
– DI04 = n11 = 150 rpm and/or
– DI05 = n12 = 750 rpm and/or
– DI04 + DI05 = n13 = 1500 rpm
• For brake motors: DO02 = brake control system using brake rectifiers
4. You have the option of connecting the following signal terminals:
• DI00 = error reset
• DO01 = /malfunction (designed as a relay contact)
• DO03 = ready
5. Check the controller for required functionality.
6. Connect the frequency inverter to the mains (X1).
쓔
3-phase
Switchover
I signal U signal*
1-phase
Reference potential for analog signals
Error reset*
CW/Stop*
CCW/Stop*
Enable/Rapid stop*
} n13 = n11 + n12
Supply voltage for TF/TH*
+24 V Input/Output
Reference potential for binary signals
Reference potential
Brake released*
Ready for operation*
Reference potential
Relay contact /Malfunction*
Normally open contact relay
Normally closed contact relay
쓔
REF1
GND
24VIO
댷
Shield clamp
Factory setting
3-phase
Notes
Signal terminal functions and setpoint settings can be modified using the FBG11B keypad or a PC. A PC connection requires the FSC11B front option or one of the following interface adapters: UWS21A / UWS11A / USB11A.
The MOVITRAC
®
B frequency inverter should only be operated in strict observance of the detailed operating instructions!
System Manual – MOVITRAC
®
B
47
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Key Features
- Easy to install and operate
- Provides precise motor control
- Includes safety features
- Supports multiple communication protocols