You-Q XP Service manual

V2.0 from Jan. 1st 2015

Service Manual

XP

Copyright

(C) 2015 Handicare BV

All rights reserved.

The information provided may not be reproduced and/or published in any form, or by any other means whatsoever( electronically or mechanically) without the prior written authorization of Handicare BV.

The information provided is based on general data about the constructions known at the time of the publication of this manual. Handicare BV strives to continuous product improvement and reserves the right to changes and modifications.

The information provided is valid for the product in its standard version. Handicare BV cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration.

The available information has been prepared with all possible care, but Handicare BV cannot be held liable for possible errors in the information or the consequences thereof.

Handicare BV accepts no liability for loss resulting from work that is executed by third parties.

The names, trade names, etc. used by Handicare BV may not, according to the legislation concerning the protection of trade names, be considered as being available.

Table of contents

Copyright

1. Introduction

1.1.

Scope of this manual

1.2.

Reference documentation

1.3.

Symbols used in this manual

1.4.

Guidelines and useful information for maintenance

1.5.

Product identification

2. Warranty and Liability

2.1.

Warranty

2.2.

Liability

3. Safety

3.1.

Maximum user weight reduction when EQLASS is installed on an XP

3.2.

Personnel qualifications

3.3.

Cautions and warning statements

3.4.

Pictograms on the wheelchair

4. Maintenance schedule & tooling

4.1.

Overview of scheduled maintenance tasks

4.2.

Mechanical tools

4.3.

Electronical tools

4.4.

Torque table

5. Maintenance tasks & adjustments

5.1.

General preparations for maintenance

5.2.

Carrier

5.2.1.

Replace the carbon brushes

5.2.2.

Replace a drive motor

5.2.3.

Replace a drive wheel

5.2.4.

Replace a castor wheel

5.2.5.

Replace a castor fork

5.2.6.

Replace the batteries

5.2.7.

Replace main fuse

5.3.

Interface (all types)

5.3.1.

Adjust the position of the interface

5.3.2.

Adjust the base height of the interface

5.4.

Tilt-only interface

5.4.1.

Replace the Tilt Actuator (Tilt-only Interface)

5.5.

Tilt + lift interface

5.5.1.

Replace the tilt actuator

5.5.2.

Replace lift actuator

5.6.

Legrests

5.6.1.

Replace the actuator of a powered Legrest

5.6.2.

Replace the gasspring of a comfort legrest

5.6.3.

Replace the actuator of the central legrest

5.6.4.

Replace the motor of the central legrest

5.7.

Seating system QLASS

5.7.1.

Replace the actuator of the backrest

5.7.2.

RepIace the tilt actuator 25 degrees

5.8.

Seating system EQLASS

5.8.1.

Replace the actuator of the backrest

5.8.2.

RepIace the tilt actuator

5.9.

General completion of maintenance

Table of contents

12

12

13

14

14

10

10

10

10

11

27

28

28

28

29

30

25

26

26

27

24

24

25

25

23

23

23

24

20

21

22

22

17

19

19

20

15

15

17

17

5

5

6

5

5

5

7

8

9

3

Table of contents

6. Maintenance on the control system

6.1.

Replace the remote control (Shark, VR2 and R-Net)

6.2.

Replace the remote control (DX2)

6.3.

Replace the power module (Shark, VR2 and R-Net)

6.4.

Replace the power module (DX2)

7. Troubleshooting

7.1.

General diagnostics and faultfinding

7.2.

Diagnostics and troubleshooting for Shark controls

7.3.

Diagnostics and troubleshooting for DX2 controls

8. Cable and module schemes

8.1.

Shark controls

8.2.

DX2 controls

9. Version history

32

32

32

32

32

34

35

40

43

47

47

50

54

4

1.

1.1.

1.2.

1.3.

Introduction

Introduction

Scope of this manual

This service manual contains information and instructions about general maintenance and repairs of this electric wheelchair.

This service manual is meant for:

• Service technicians: personnel that performs the regular maintenance and that solves technical problems to the wheelchair.

Only service technicians that have completed the equipment training for this wheelchair are allowed to do maintenance on this wheelchair.

• Customer support personnel at Handicare BV dealers: personnel that support customers when customers call to the dealer's office with questions about the wheelchair.

For customer support this manual serves as reference material.

Reference documentation

This service manual refers, where necessary, to one of the other manuals that are available for this wheelchair.

• User manual wheelchair: for general information about the use of the wheelchair.

• User manual for the electronics: for detailed information about the use of the controller of the wheelchair.

• User manual for the seating system: for detailed information about the user adjustments and the use of the seating system.

• Spare parts manual: for information about the spare parts and their ordering numbers.

• Supplier documentation for the electronics: for detailed information about changing settings and doing repairs on the controls of the wheelchair.

Symbols used in this manual

This manual uses the following symbols to highlight information that needs extra attention.

WARNING!

Follow the instructions next to this symbol closely.

Not paying careful attention to these instructions could result in physical injury or damage to the wheelchair or to the environment.

NOTICE!

This provides useful background information.

1.4.

Guidelines and useful information for maintenance

Service technicians

Maintenance (regular maintenance and repairs) to the wheelchair may only be done by service technicians that have been trained and authorised by Handicare BV. Temporary employees and personnel in training are also allowed to do this work but only under the supervision of an authorised service technician.

Work safely

Always make sure that you work safely, particularly when you need to lift up the wheelchair.

During maintenance and repair work you are at all times fully responsible to obey the local applicable guidelines and standards with regard to safety and environment. We advise you

Service manual - XP 5

Introduction to contact our service department before you do repairs to a wheelchair that has been involved in an accident.

We advise you to disconnect the wheelchair from the battery power, if the wheelchair has to be repaired because of a fault condition. Remove the main fuse(s) while the wheelchair is unattended.

Service and technical support

For information about settings, maintenance and repair works, please contact you supplier.

Make sure you have the following information at hand:

• Type

• Identification number

• Year of manufacture

This information is printed on the identification plate of the wheelchair.

How to order spare parts

For spare parts please use the Spare part manual to see what part numbers you need.

When you order spare parts, please specify:

• Identification number

• Part number

• amount of parts you need

• description (in the relevant language)

• dimensions (if applicable)

Please use e-mail or fax to send your orders to your supplier.

Remarks:

• Parts that do not have a position number cannot be ordered separately. Such parts belong to an assembly that must be ordered and replaced as one piece.

• Boxed position numbers refer to the relevant separate drawing.

Disposal

Always handle waste materials according to the local regulations.

Contact information Handicare BV

Handicare BV

Vossenbeemd 104

5705 CL Helmond

The Netherlands

T +31 (0)492 59 38 88

F +31 (0)492 53 79 31 www.handicare.com

[email protected]

1.5.

Product identification

A B C

A.

Model

B.

Year of manufacture

C.

Identification number

TYPE/TYPE/TYP:

YEAR/JAAR/JAHR:

You-Q Luca Qlass

2015

USAGE:

INDOOR/OUTDOOR

GEBRUIKSGEBIED: BINNEN/BUITEN

LUQ1400520

GEBRAUCHSGEBIET: INNERHALB/AUSSERHALB

MAX.LOAD/MAXBELASTB./ZUL.GESAMTGEW.: 160 KG

D

E

D.

Usage area

E.

Maximum load in kg

6 Service manual - XP

2.

Warranty and Liability

Warranty and Liability

In the following warranty and liabilty stipulations the following terms are used:

• Product: the electric wheelchair manufactured Handicare BV.

• User: the person who actually uses the product.

• Customer: the person who obtains the product from Handicare BV.

• Dealer: the person/company who supplies the product from Handicare BV to the customer.



2.1.

Warranty

1.

Save in so far as the following provisions stipulate otherwise, Handicare BV warrants to the Customer or user of the Product that the Product is sound and fit for the purpose for which the Product is intended to be used – as set forth in the user’s manual of the

Product. Handicare BV furthermore warrants the quality of the material used to manufacture the Product as well as the quality of the manufacturing process.

2.

Handicare BV shall replace parts of the Product which are defective due to faulty materials or manufacturing defects on free of cost basis, provided that such defects arise within one (1) year after the date of delivery of the Product to the Customer.

Consequently, the following shall be excluded from the scope of free replacement as meant in the preceding sentence: a) replacement of parts of the Product required on account of defects arisen more than one (1) year after the date of delivery of the Product to the Customer; b) replacement of parts of the Product required on account of defects resulting due to improper or careless use of the Product or resulting due to using the Product for a purpose other than the intended purpose; if a Dealer is a Customer, this Customer shall save Handicare BV harmless from and against any claims by Users or other third parties for defects resulting due to improper or careless use of the Product; c) parts subject to wear and tear, and the repair/replacement of these parts is the result of normal wear and tear; d) without prejudice to the provisions of article 2, the warranty with respect to the battery of the electric wheelchair only covers instances of malfunctioning or nonfunctioning which are evidently the direct result of material defects or manufacturing defects. The warranty as set out in these provisions does not cover a battery which is malfunctioning or non-functioning due to normal wear and tear or due to improper or incompetent use of the Product or the battery forming part of the Product, including the improper charging of the battery and the failure to perform timely and proper maintenance; the Customer shall save Handicare BV harmless from and against any claims by Users or other third parties for defects resulting due to improper or careless use of the Product or the battery forming part thereof. This includes damage resulting due to the leakage of battery acid when performing maintenance to (wet) batteries.

3.

The warranties as explained in the preceding provisions shall in any event cease to be effective if: a) the Product maintenance guidelines drawn up by Handicare BV have been observed not at all or to an insufficient extent; b) repair/replacement of parts results from neglecting, damaging or overburdening the Product or using the Product for purposes other than its intended purpose; c) parts of the Product have been replaced by parts not of the same origin as those used by Handicare BV and/or parts of the Product have been replaced without authorisation by Handicare BV

4.

The warranties as set forth in articles 1 up to and including article 3 above shall become null and void if the Product is reused by a new User within the warranty period and that reuse necessitated modifications, of whatever kind, to the Product, which modifications were not authorised or performed by and/or on the instructions of

Handicare BV

5.

The above warranty shall also become null and void if through the agency of the

Customer, in instances other than those mentioned in article 4, our Products have been altered in such way as to cause our Products to malfunction.

6.

In the event of damage or other calamities the User or the Customer must contact

Handicare BV as soon as possible and provide the most extensive information possible if they wish to retain their rights under the warranty set out above. The possibility to lodge a claim under the above warranties shall lapse upon expiry of a period of twenty

(20) days after the damage or calamity occasioning the claim arose.

7.

The replacement of a part or the repair or reconditioning of the Product during a warranty period shall not extend the warranty period.

8.

Any repair to or reconditioning of the Product not authorised or performed by and/or on the instructions of Handicare BV shall not be covered by the scope of this warranty. If a


2.2.


User has authorised or performed and/or instructed the repair or reconditioning of a

Product, the Customer shall save Handicare BV harmless from and against any claims by third parties following – in the widest sense – from such repair or reconditioning.

9.

In consideration of the matters considered in the preceding paragraphs of this article 9, the following parts subject to wear and tear or breakage risk shall in any event be excluded from the scope of free repair/replacement unless the breakage and/or wear and tear has been caused by faulty materials and/or manufacturing defects: a) foot plates and/or foot rests; b) carbon brushes; c) upholstery of the seat; d) frame covers, rain covers and other covers, apron, winter cover, immobilisation waistcoats, cross straps, sitter’s pants and other similar accessories; e) tyres; f) damage to breakable materials such as lamps and other parts qualifying as vulnerable.

Depending on the other specifications of the Product, this list may be extended on the basis of a list possibly attached to these terms and conditions (Schedule 1).

10. In the event that a User lodges a claim under a warranty with a Customer or that a

Customer lodges such claim, Handicare BV shall be notified immediately.

11. If Handicare BV has determined a claim under the warranty to be justified, the costs of transport to Handicare BV will be borne by the Customer, the costs of transport to the

Customer will be borne by Handicare BV

Liability

1.

Subject to the following provisions, Handicare BV only assumes liability for damage arising out of death or bodily injury due to a defect in the Product for which Handicare

BV is liable and for damage to another good owned by the User of the Product in a private capacity, provided that such damage is the direct result of a defect in the

Product.

2.

Handicare BV shall indemnify for damage as referred to in article 1 up to the sum covered by its statutory liability insurance taken out with its insurance company.

3.

Handicare BV shall not assume any other or additional liability than the liability set out in article 1. In particular, Handicare BV shall not assume any liability for consequential damage in whatever form.

4.

In so far as Handicare BV – notwithstanding the provision of article 3 – is ordered by a

Netherlands court or in any other forum for the settlement of disputes to pay damages other than referred to in article 1, Handicare BV shall make indemnification in accordance with the provisions of article 2.

5.

Handicare BV shall not assume liability for damage resulting due to repair or replacement required to remedy defects caused by improper or careless use of the

Product or caused by modifications made by the Customer or User which were not authorised or performed by and/or on the instructions of Handicare BV

6.

The Customer shall save Handicare BV harmless from and against any claims by

Users under the warranty provisions referred to in Article 9 or claims for liability under mandatory law if the Customer or third parties have made modifications which are not in accordance with the supplied instructions and/or which have been made using the wrong materials, unless this failure to observe the instructions or use the right materials is based on an error in the technical manual or other instructions imparted by

Handicare BV

7.

The Customers shall likewise save Handicare BV harmless from any against any liability resulting due to representations made by the Customer with regard to the

Product which are incompatible with the quality or the normal use of the Product.


Safety

3.

3.1.

3.2.

3.3.

Safety

Maximum user weight reduction when EQLASS is installed on an XP

When an EQLASS seating system is installed on an XP, the maximum user weight is reduced to 136 kg.

Personnel qualifications

Only service technicians that are trained and authorised by Handicare BV are allowed to do maintenance and repairs to the wheelchair.

Temporary employees and persons in training are only allowed to do the maintenance and repairs to the wheelchair if they work under the supervision of an authorised service technician.

Cautions and warning statements

Safety information

• Safety information is indicated with the warning symbol. Wherever possible, safety information is provided in the relevant chapter.

Functionality

• After repairing, reprogramming or replacing parts, always check the functionality of the entire wheelchair. Pay special attention to safety features such as slowdown driving or drive inhibits when seat lift and tilt are both used.

Temperature

• Avoid physical contact with the wheelchair's motors at all times. Physical contact can cause burns. Motors are continuously in motion during use and can reach high temperatures. After use, the motors cool down slowly.

• If the wheelchair is not in use, make sure that it is not exposed to direct sunlight for lengthy periods of time. Some parts of wheelchair, such as the seat, the back and the armrest can become hot if they have been exposed to full sunlight for too long. This may cause burns or allergic reactions to the skin.

Programming

• Programming should only be conducted by healthcare professionals with in-depth knowledge of wheelchair control systems. Incorrect programming could result in an unsafe set-up of the wheelchair for a user. Handicare BV accepts no responsibility for losses of any kind if the programming of the control system is altered without authorization of Handicare BV.

Seat adjustment factory settings

Handicare BV will deliver a wheelchair with default factory settings. These settings depend on the options ordered with the wheelchair. When a configuration is ordered that causes interference, Handicare BV applies modified settings.

Moving parts

• Contact with moving parts of the wheelchair should be avoided. Contact with moving parts can result in serious physical injury or damage to the wheelchair. Pay attention to the following parts:

• Wheels (drive and castor)

• Electric tilt in space adjustment

• Electric high/low option

• Electric back adjustment

• Electric legrest


3.4.

Safety

Electromagnetic radiation

The standard version of the electric wheelchair has been tested on the applicable requirements with respect to electromagnetic radiation (EMC requirements). In spite of these tests:

• it cannot be excluded that electromagnetic radiation can have influence on the wheelchair. For example:

• mobile telephony

• large scale medical apparatus

• other sources of electromagnetic radiation

• it cannot be excluded that the wheelchair can interfere with electromagnetic fields. For example:

• shop doors

• burglar alarm systems in shops

• garage door openers

In the unlikely event that such problems occur, contact your supplier immediately.

Pictograms on the wheelchair

A B C

TYPE/TYPE/TYP:

YEAR/JAAR/JAHR:

You-Q Luca Qlass

2015

USAGE:

INDOOR/OUTDOOR

GEBRUIKSGEBIED: BINNEN/BUITEN

LUQ1400520

GEBRAUCHSGEBIET: INNERHALB/AUSSERHALB

MAX.LOAD/MAXBELASTB./ZUL.GESAMTGEW.: 160 KG

D

E

A check manual before using.

B Danger of crushing

Be careful when swinging the controller aside to avoid getting anything crushed.

C Battery charging connection

D Attachment point of the tie down system for transportation on a vehicle.

E Freewheel switch

Do not put the freewheel switch in

'Push' mode on a slope.

F Trap danger

Danger of getting fingers jammed.

G Identification plate


Maintenance schedule & tooling

4.

4.1.

Maintenance schedule & tooling

Overview of scheduled maintenance tasks

No Spares

NOTICE!

The wheelchair must be checked regularly by an authorized service technician.

System Unit

Batteries

Tyres

Task

Charging

Check pressure and inflate if necessary

Wheelchair and upholstery Clean

Electrical system Inspection

Batteries

Drive

Mechanical parts

Bearings

Tyres

Fasteners and bolts

Wheelchair

Limit

Daily (by the user)

Weekly (by the user)

Inspection

Inspection

Inspection

Inspection

Yearly

Yearly

Check condition and profile Yearly

Check condition and tighten if necessary

Yearly

Check overall functionality Yearly

Weekly (by the user)

Twice a year / every 6 months




4.2.


Mechanical tools

The following tools and general supplies are needed to do the maintenance as described in this manual:

Description

Screwdriver

Screwdriver

Rubber mallet

Pair of wire cutters

Circlip pliers

Waterpump pliers

Remark

size: medium

Phillips head

Open ended spanner

Ring spanner sizes: 10, 13, 17, 19 sizes: 10, 13, 17, 19

Torque wrench, up to 60 Nm with sockets sizes: 10, 13, 17, 19

Allen keys sizes: 3, 4, 5, 6, 7, 8 for bolt securing Loctite 270

Loctite 648

Tie wraps n/a: not applicable color: black



4.3.

Electronical tools

The following tools and general supplies are needed to do the maintenance as described in this manual:

4.4.

Part number Description

00355.0440

1003236

6000668

9003295

6000614

Dynamic Hand Held

Programmer (DX-HHP-

GDW)

Dynamic Wizard USB set

OEM (DWIZ-KIT + DWD-

OEM-U)

Dynamic Wizard USB set dealer (DWIZ-KIT + DWD-

DLR-U)

PGDT R-Net programmer

OEM (D50611)

GDT VR2 PC-Programmer

B set (D50145)

Universal meter (voltage and resistance x x x x

DX2 DX

x

Shark R-

Net

x

VR2

x x x x x x x x

Torque table

Use the general torques as indicated in the table below, unless specified otherwise

Thread Size

M4

M5

M6

Pitch (mm)

0.7

0.8

1

Max. torque (Nm)

3

6

10

M8

M10

1.25

1.5

25

50

M12 1.75

80

M14 2 120

The minimum torque values are 7 - 9 % below the maximum values.


5.

5.1.

Maintenance tasks & adjustments

Maintenance tasks & adjustments

General preparations for maintenance

This chapter describes the general preparations that apply for all maintenance and repairs to the wheelchair.

WARNING!

Only do maintenance on an empty wheelchair.

NOTICE!

The frames of the wheelchair differ per drive type (FWD or RWD). Most illustrations in this manual show the FDW drive. For most maintenance tasks the difference in drive type does not matter. In case that is does matter, this is clearly shown in this manual.

1.

Switch off the wheelchair via the button on the controller.

2.

Set both freewheel switches in 'Drive' mode.

3.

Tilt the interface mounting frame forward for easy access as follows: a. Remove the screws A.

b. Tilt the frame (B) until it locks in the tilted position.

B

4.

Remove the battery cover.

B

A

A

C



5.

Remove the power module cover.

6.

Disconnect the batteries by removing the main fuses (A).

7.

Disconnect the motor cable (A) from the interconnection of the power module.

A

A

A


5.2.

Carrier

5.2.1.

Replace the carbon brushes

Preparation

See section 5.1.

Procedure

1.

Remove the cap (A).

2.

Remove the old carbon brush (B).

3.

Gently blow some air through the hole (to remove any dust).

4.

Put the new carbon brush in the motor.

5.

Put the cap on the motor.

6.

Repeat steps 1 through 5 for all the carbon brushes on the motor.


B

A

5.2.2.

Completion

See section 5.9.

Replace a drive motor

Preparation

See section 5.1.

Procedure

1.

Remove cap A.

2.

Unfold the washer (D).

3.

Remove screw B and washer C.

4.

Remove the drive wheel (E) from the motor axle.

• Make sure that you do not loose the key (F).

F

B

5.

Replace the drive motor, depending on the drive type:

• FWD: see step 6.

• RWD: see step 7.

E

D

C B A



6.

For FWD (Front Wheel Drive): a. Remove the screws, washers and nuts A.

b. Remove the old drive motor (C).

c. Install the new motor. Use the screws and nuts that are enclosed with the new motor.

d. Proceed with step 8.

7.

For RWD (Rear Wheel Drive): a. Remove the screws, washers and nuts A.

b. Remove the bracket F for easy access.

c. Remove the old drive motor (C).

d. Install the new motor. Use the screws and nut that are enclosed with the new motor.

e. Proceed with step 8.

A

D

E F B C

C

A

A

8.

Install the drive wheel.

a. Put some grease on the axle to prevent fretting.

b. Mount the drive wheel on the axle.

c. Make sure to lock the nut by folding the washer.

9.

Make sure that the drive wheel does not interfere with the motor.

Completion

See section 5.9.


5.2.3.


Replace a drive wheel

Preparation

See section 5.1.

Procedure

1.

Lift the wheelchair until the wheels are free from the floor.

• Use a lifting platform.

2.

Remove the screws (A).

3.

Remove the old drive wheel (B).

4.

Install the new drive wheel.

5.

Make sure that the drive wheel does not interfere with the motor.

B

5.2.4.

Completion

See section 5.9.

Replace a castor wheel

Preparation

See section 5.1.

Procedure

1.



2.

Remove screw, washer and nut A.

3.

Take out the old castor wheel (B) from the castor fork.

4.

Install the new castor wheel.

• Use a new lock nut.

A

A

B

Completion

See section 5.9.



5.2.5.

Replace a castor fork

Preparation

1.

Prepare the wheelchair for maintenance. See section 5.1.

2.

Remove the castor wheel. See section 5.2.4.

Procedure

1.



2.

Replace the castor fork, depending on the date of manufacture:

• Manufactured before December 2013: see step 3.

• Manufactured from December 2013: see step 4.

3.

Manufactured before December 2013: a. Remove screw A and cap B.

b. Remove screw C.

c. Remove the old castor fork (F).

d. Install the new castor fork and use some

Loctite 648 to secure screw C.

B

D

E

A

F

C

4.

Manufactured from December 2013: a. Remove screw A and cap B.

b. Remove cotter pin E.

c. Remove screw C.

d. Remove the old castor fork (G).

e. Install the new castor fork. Use a new cotter pin and make sure that it is well secured.

B

E

D

A

5.2.6.

G

F

C

Completion

1.

Install the castor wheel. See section 5.2.4.

2.

Complete the maintenance. See section 5.9.

Replace the batteries

Preparation

See section 5.1.

Procedure

NOTICE!

The illustration in this procedure shows the 31Ah battery pack. The 40Ah battery pack is larger and has two straps.


1.

Disconnect the power cables (B).


B A

5.2.7.

2.

Loosen the battery straps (A).

3.

Remove the old batteries (B).

4.

Put the new batteries in the carrier.

5.

Connect the power cables.

WARNING!

See the 'cables and module schemes' in

section 8.

6.

Tighten the battery straps and make sure that the power cables are properly placed underneath the battery straps.

WARNING!

Make sure that the battery straps are tight.

Completion

See section 5.9.

Replace main fuse

Preparation

See section 5.1.

Procedure

1.

Remove the old fuses (A).

2.

Put the new fuses in the fuse holders.

Completion

See section 5.9.

Service manual - XP

A

B

A

21


5.3.

Interface (all types)

5.3.1.

Adjust the position of the interface

The position of the interface can be adjusted in order to give the wheelchair better driving characteristics. This position depends on the seat depth (as set on the seating system) and the drive type (front wheel drive, mid wheel drive or rear wheel drive).

Preparation

1.

Set the interface in the maximum tilted position for easy access.

2.


3.


4.

Disconnect the interface cables from the controller.

Procedure

1.

Loosen the screws A (4x).

2.

Remove the screws (A) and mounting blocks (C) on one side of the wheelchair.

3.

Move the interface to the desired new position.

RWD / MWD

FWD

RWD / MWD

FWD

A

WARNING!

Only use the positions that match the drive type

(RWD: Rear wheel drive,

MWD: Mid wheel drive,

FWD: Front wheel drive).

A,B

B

4.

Put back the mounting blocks and screws that you removed earlier.

5.

Make sure that the interface is firmly locked by the mounting blocks and fasten the screws (A).

6.

Check if the wheelchair is stable in all available positions for seat lift and tilt.


5.3.2.


Adjust the base height of the interface

The height of the interface can be adjusted in order to achieve the seat height as required for the user.

Preparation

1.


2.


3.

Remove the interface, including the seating system from the wheelchair, for easy access.

Procedure

1.

Set the front side of the interface mounting frames (B) to the required height.

2.

Set both brackets on the back side of the interface mounting frames to the required height.

3.

Fasten the screws.

4.

Put the seating in its original place.

5.

Make sure to lock the interface mounting frames (screws A).

6.

Check if the wheelchair is stable in all available positions for seat lift and tilt.

B

A

5.4.

Tilt-only interface

5.4.1.

Replace the Tilt Actuator (Tilt-only Interface)

Preparation

1.


2.


3.


Procedure

1.

Make sure that the interface is kept in the tilted position. For instance by placing a support.

2.

Disconnect the actuator cable.

3.

Remove the circlips (B) from the pivot (C) at both ends of the actuator (A).

4.

WARNING!

Make sure that the tilt mechanism is supported safely.

A

Remove the old actuator.

5.

Put the new actuator into the tilt mechanism.

6.

Connect the actuator cable.

7.

Make sure that the actuator cable can follow the movement of the mechanism but that the cable does not get jammed by the mechanism.

8.

Check the functionality of the actuator.

C B



5.5.

Tilt + lift interface

5.5.1.

5.5.2.

Replace the tilt actuator

Preparation

1.


2.


3.


Procedure

1.

Make sure that the interface is kept in the tilted position. For instance by placing a support.

2.


3.

WARNING!

Make sure that the tilt mechanism is supported safely.

Remove the circlips (B) at the pivot (C) at the end of the actuator.

4.

Remove the old actuator (A).

5.


6.


7.


8.


Replace lift actuator

Preparation

1.

Set the interface in the maximum lift position for easy access.

2.


3.


Procedure

1.

Make sure that the interface is kept in the upper position. For instance by placing a support.

D

2.


3.

WARNING!

Make sure that the lift mechanism is supported safely.

Remove the circlips (B) from the pivots (C and D).

4.


5.


6.


7.


8.



D

A

A

C

B

C B

5.6.

Legrests

5.6.1.

Replace the actuator of a powered Legrest

Preparation

1.

Lift the legrest out of the wheelchair.

Procedure

1.

Remove the tie wraps and disconnect the actuator cable from the legrest.

2.

Remove the screws and nuts (B and C).

3.

Remove the old actuator (A) from the legrest.

4.

Put the new actuator in the legrest.

5.

Connect the actuator cable to the legrest.

6.

Put the connector cable into the groove of the legrest and fasten the connector cable with tie wraps.

Make sure that you leave enough free cable length to let the actuator reach its full length.

7.



C

B

A

5.6.2.

Replace the gasspring of a comfort legrest

Preparation

1.

Lift the legrest out of the wheelchair.

Procedure

1.

Remove the screws and nuts (B and C).

2.

Remove the old actuator (A) from the legrest.

3.

Remove the lever block (D) from the gasspring (A). The lever block is re-used with the new gasspring.

4.

Put the level block on the new gasspring.

5.

Put the new actuator in the legrest.

6.


C

B

D

A



5.6.3.

Replace the actuator of the central legrest

Preparation

See section 5.1.

Procedure

1.

Remove the seat cushion for easy access.

2.


3.

Remove the circlips from the pivot (A).

4.

Remove the screw (B).

5.

Remove the old actuator (C).

6.

Put the new actuator into the wheelchair.

7.


8.

Make sure that the actuator cable is properly arranged. Use tie wraps.

9.

Put the seat cushion in the wheelchair.

10.


C

5.6.4.

Replace the motor of the central legrest

Preparation

See section 5.1.

Procedure

1.


2.

Disconnect the motor cable.

3.

Loosen the locking screw (A).

4.

Remove the old motor (C) from the legrest by removing screws B.

5.

Put the new motor in the legrest.

6.

Fasten the locking screw.

7.

Connect the motor cable.

8.

Make sure that the motor cable is properly arranged. Use tie wraps.

9.

Put the seat cushion in the wheelchair.

10.


C

A

B

B

A


5.7.

Seating system QLASS

5.7.1.

Replace the actuator of the backrest

Preparation

See section 5.1.

Procedure

1.


2.

Make sure that the backrest is kept in the upright position. For instance by placing a support.

3.


4.

WARNING!

Make sure that the backrest is supported safely to prevent it from falling backwards.

Remove the mounting clip (B).

5.

Remove the nut (C).

6.


7.

Remove screw, washers and nut (D).

8.

Remove the mounting fork from the actuator. The mounting fork is re-used with the new actuator.

9.

Put the mounting fork on the new actuator.

10.

Put the new actuator into the seating mechanism. Use a new lock nut (C) and fasten the mounting clip (B).

WARNING!

Make sure that the mounting clip (B) is correctly locked on the actuator. This prevents the clip from loosening which in turn might cause the backrest to fall backwards.

11.


12.

Make sure that the actuator cable is properly arranged on the seating system.

13.


14.

Put the seat cushion on the wheelchair.


A

C

D B

E



5.7.2.

RepIace the tilt actuator 25 degrees

Preparation

1.

Set the seat in the maximum tilted position for easy access.

2.

See section 5.1.

Procedure

1.

Make sure that the seat is kept in the tilted position. For instance by placing a support.

2.


3.


4.

Remove the circlips (A) from the pivots B at both ends of the actuator (F).

5.

WARNING!

Make sure that the tilted seat is supported safely.

E

A

A


6.


7.


8.


9.


D

5.8.

Seating system EQLASS

5.8.1.

Replace the actuator of the backrest

Preparation

See section 5.1.

Procedure

1.


2.

Disconnect the actuator cable from the actuator.

3.

WARNING!

Make sure that the backrest is in a horizontal position and that is supported in this position.

Remove the mounting clip (B).

4.

Remove the screw, washer and nut (C).

5.


6.

Remove screw, washers and nut (D).

7.

Remove the mounting fork (E) from the actuator. The mounting fork is re-used with the new actuator.

8.

Put the mounting fork on the new actuator.

9.

Put the new actuator into the seating mechanism.

C

B

A

E B

D

A

C

F

C

B

A



5.8.2.

WARNING!

Make sure that the mounting clip (B) is correctly locked on the actuator. This prevents the clip from loosening which in turn might cause the backrest to fall backwards.

10.


11.

Make sure that the actuator cable is properly fixed to the seating system.

12.

Put the seat cushion on the wheelchair.

13.


RepIace the tilt actuator

Preparation

1.

Set the seat in the maximum tilted position for easy access.

2.

See section 5.1.

Procedure

1.

Make sure that the seat is kept in the tilted position. For instance by placing a support.

2.


3.


4.

Remove the circlips (C) from the pivots (B) at both ends of the actuator (A).

5.

WARNING!

Make sure that the tilted seat is supported safely.

A


6.


7.


8.


9.


B C



5.9.

General completion of maintenance

This chapter describes the general instructions for completion of maintenance that apply to all maintenance and repairs to the wheelchair.

1.

Connect the motor cable to the power module.

2.

Connect the main fuses.

3.

Close the power module cover, make sure that it is well positioned.

A

30

4.

Install the battery cover and fasten the screws. Make sure that the power module cover is properly placed underneath the battery cover.

A

5.

Put the interface mounting frame down again.

C

B

B

A

Service manual - XP

6.

WARNING!

Make sure that the interface mounting frame is well secured.

Fasten screws A in order to secure the interface mounting frame.


B

A

WARNING!

After repairing, reprogramming or replacing parts, always check the functionality of the entire wheelchair. Pay special attention to safety features such as slowdown driving or drive inhibits when seat lift and tilt are both used.


Maintenance on the control system

6.

6.1.

6.2.

6.3.

6.4.

Maintenance on the control system

Replace the remote control (Shark, VR2 and R-Net)

The driving program of the Shark, VR2 and R-Net controller systems is stored in the power module. Replacing the remote control can therefore be done without any programming.

1.

Replace the remote control.

Replace the remote control (DX2)

The DX2 system has the main driving program stored in the remote and a backup of the program in the power module. Replacing the remote can be done without programming.

For REM420:

1.

Switch on the controls.

The actuator LEDs 1 and 4 flash (C). This indicates that the remote control and the power module have different programs.

2.


3.

Press the "-" button on the actuator selecton bar (D).

This way you select the backup program from the power module.

4.

Simultaneously press the horn button (B) and the "+" button on the drive profile selection bar (A) for 3 seconds.

This confirms the selection and the system

1

2 3

4

A

B

C

D will beep when confirmed.

5.

Switch the controls off and on again to activate the new settings.

For REM550:

1.


2.


The display shows a selection sequence for the backup program.

3.


4.

Select the module that has NOT been replaced.

The backup program from this module will be used to automatically re-programm the new module.

Replace the power module (Shark, VR2 and R-Net)

The driving program of the Shark, VR2 and R-Net controller systems is stored in the power module.

1.

Make a backup of the driving program from the power module.

Use a laptop and programming software for this step.

2.

Replace the power module.

3.

Load the backup of the driving program in to the new power module.

4.

Check all functionality of the wheelchair.

Replace the power module (DX2)

The DX2 system has the main driving program stored in the remote and a backup of the program in the power module. Replacing the power module can be done without programming.

For REM420:


Maintenance on the control system

1.

Replace the power module.

2.


The actuator LEDs 1 and 4 flash (C). This indicates that the remote control and the power module have different programs.

3.

Press the "+" button on the actuator selection bar (D).

This way you select the backup program from the remote control.

4.

Simultaneously press the horn button (B) and the "+" button on the drive profile selection bar (A) for 3 seconds.

This confirms the selection and the system will beep when confirmed.

5.

Switch the controls off and on again to activate the new settings.

1

2 3

4

A

B

C

D

For REM550:

1.


2.


The display shows a selection sequence for the backup program.

3.


4.

Select the module that has NOT been replaced.

The backup program from this module will be used to automatically re-program the new module.


Troubleshooting

7.

Troubleshooting

This chapter contains table with troubleshooting information. One table shows the troubleshooting for the wheelchair in general, the other tables show information about troubleshooting for the available controls systems.

NOTICE!

If the problem is not solved with the help of the solutions in the tables, contact your dealer/distributor or the Service Department of Handicare BV.


7.1.

Troubleshooting

General diagnostics and faultfinding

Problem

Wheelchair does not switch on

Wheelchair continuously drives slower than normal

Cause

Buscables not connected

Pins in connectors are loose or damaged

Buscable defect

Fuse defect / Thermal trip

Battery connections are loose

Battery voltage too low

Battery defect

Remote control or button defect

Power Module defect

Speed limit due to microswitch signal from seating function.

Solution

Check buscable connections of the joystick module to the power module (can also be through the actuator module!)

Check connectors for loose or damaged pins. If damaged replace cable.

Check all bus cables for damage. Bypass each buscable with new one to check functionallity.

Check fuses and replace if needed.

Check battery connections and restore if needed.

Measure battery voltage and charge batteries.

Measure battery voltage.

Voltage below 10 V can indicate that one battery is defect. Replace batteries.

Check by replacing with new one.

Check by replacing with new one.

Check if all seating options are in neutral position.

Incorrect programming

Measure resistance from the speed limit cable in different seating positions.

Bad cable connections or a broken resistor influences the drive inhibit signal.

Check for correct program.

Re-program if needed.


Troubleshooting

Problem Cause

Parking brake partially engaged

Solution

Check parking brake function. Clicking sound at engaging/disengaging should be present. Check temperature of parking brake after driving.

Check batteries and battery voltage.

Wheelchair drives slower throughout the day (or after several hours)

Poor batteries

Poor or incomplete battery charging

Thermal rollback

(overheating)

Check battery charger.

Check charging duration with the user.

Check usage of wheelchair, extreme usage can cause the power module to decrease the maximum currents for protection.

Check wheelchair in freewheel mode for extreme resistance on rolling or turning.

Check Gyro cabling and/or replace Gyro module.

Wheelchair only drives well for a short period of time.

Wheelchair can be powered up, but does not drive.

(DX2 controls only)

Gyro module (if present) is not connected correctly or is not functioning properly

=> Controllers switch to

SystemSlowDown mode.

Current limit is set too low or the controller is underspecified

Check program settings and/or replace controller.

Parking brakes are in freewheel mode (flash code on remote!)

Set parking brakes to Drive mode.

Wheelchair has too little power to drive properly

Drive inhibits active (flash code on remote)

Tyre pressure of drive wheels or castors is too low

Check program which Drive inhibits are present. Check cabling of Drive inhibits on wheelchair.

Check pressure and inflate if needed. See User manual for correct value.

Programming of speed and

Torque Settings is not correct

Check programming and make corrections if needed.


Troubleshooting

Problem

Wheelchair veers to one side

Castor wheels "wobble" at higher speed

Cause

Programming of Motor

Load Compensation is not correct

Solution


Check with manufacturer for correct value.


Programming of Load

Compensation is not correct.

Motors are not "balanced"

Tyre pressure or tyre size left and right are different

Suspension "hardness" left and right are different.

Carrier is not "in balance" due to mechanical flaws

User weight is not in the center of the wheelchair

Chair stops intermittently

Worn carbon brushes

Speed Limit due to micro switch

Tyre pressure too high.

Too little load on the castor wheels.

Check motor rpm. See motor label for correct value.

Check tyre pressure and tyre size (diameter).

Check suspensions and make sure left and right side have identical suspension rates.

Check for loose bolts, cracked or worn frame parts. Check height of carrier left and right.

Check position of user, see if position can be improved.

If not possible use veer compensation in program to correct the steering.

High Voltage due to overcharging or driving down slopes with full batteries (regenerative braking). Check battery voltage, drive down slope at lower speed.

Check brushes, replace if needed.

Check functioning of microswitch. Due to vibrations or shocks it can temporarily switch to Slowdown mode.

Check tyre pressure and decrease if needed. See user manual for correct value.

Modify seating setup if possible or decrease tyre pressure.


Troubleshooting

Problem

Motors make excessive noise

Wheelchair wobbles overall or moves up and down when driving

Seating actuator does not function

Seating actuator only functions for a short time

Cause

Worn carbon brushes

Drive wheels have radial misaligned tyres. Can be caused by long (weeks) inactive periods

Current setting is not correct

Cables not connected or cables damaged

Wheelchair goes into fault status when actuator is operated

Solution

Check carbon brushes and collector. If needed replace brushes or motor.

Check for misalignment of tyres. If misaligned, reduce tyre pressure to 1 bar, drive for several minutes at moderate speed and increase pressure again to advised value.

Misalignment can be reduced this way. If not sufficient replace wheel.


Contact manufacturer for correct settings.

Check cables and replace if needed.

Actuator has a short circuit that becomes active when the actuator is operated.

Replace actuator.

Actuator inhibit is active

Actuator module (output) fault

Check program to see what actuator inhibit is present.

Check if inhibit signal is functioning correctly.

(example : with lift and tilt to maximum, recline will no longer move backwards.

Try actuators on different output channel to check what output channel has a fault.

Maximum current setting is too low



Actuator time out setting is too short (or actuator speed is too low)



Actuator is internally not functioning properly

Check actuator temperature after operation and/or check for excessive noise when operated.

Replace actuator.


Troubleshooting

Problem

Seating actuator moves in wrong direction (after replacement)

Lighting does not function

Wheelchair moves/turns very slowly and seems to be lacking power

Wheelchair moves very rapidly and jerky

Cause

Seating mechanism is moving poorly or with extreme friction

Wiring connections possibly twisted in cable or motor

Cabling not (correctly) connected

Lighting settings not correctly set in program

Load compensation too low, incorrect setting.

Too much load on front castors (RWD).

Load compensation is too high.

Solution

Check mechanisme on loose bolts, cracked or bent parts. Replace parts or modules.

Change actuator direction in driving program or replace cable or part.

Check cabling. See wiring diagrams for correct connections.


Modify load compensation in driving program. Check with manufacturer for correct settings.

Modify seating setup to have better weight distribution.

Modify load compensation in driving program. Check with manufacturer for correct settings.


Troubleshooting

7.2.

Diagnostics and troubleshooting for Shark controls

WARNING!

Remove both fuses from the batteries before you change any cables, fuses and/or modules. This way the power way is disconnected from the wheelchair.

NOTICE!

For more detailed information about Shark Controllers, specific manuals can be downloaded from the website: www.dynamiccontrols.com.


Troubleshooting

Problem

Service indicator flashes once

Cause

User error.

This is probably a 'STALL' timeout.

Battery fault.

Solution

Put the joystick in neutral and try again.

Service indicator flashes twice

The ON-OFF light flashes 3 times.

The left-hand motor (m1) connection is not good.

The left-hand motor (m1) is defect.


The right-hand motor (m2) connection is not good.

The m2 motor is defect.

Check batteries and cabling. Charge the batteries or replace them.

Check the connection and the cabling.

Replace this motor.


Replace this motor

The ON-OFF light flashes 5 times

The left-hand parking brake

(m1) connection is not good or disconnected.



(m1) is defect.

Replace this motor.



The right-hand parking brake (m2) connection is not good or disconnected.

The right-hand parking brake (m2) is defect.


Controller fault

Replace this motor.



Power module fault

Communication fault in the

Shark system

Check all connections and correct them if needed.

If the fault signal is still present after this, replace the controller.


If the fault signal is still present after this, replace the power module.


If the fault signal is still present after this, replace the controller.


Troubleshooting

Problem

The ON-OFF light flashes

10 times

Cause

Unknown fault


11 times

System does not 'fit'.

System modules are not compatible.

Solution


If the fault signal is still present after this, contact the Service Department of

Handicare BV.

Check if the controller type corresponds with the power module. Replace one of the two if needed.


7.3.

Troubleshooting

Diagnostics and troubleshooting for DX2 controls

WARNING!

Remove both fuses from the batteries before you change any cables, fuses and/or modules. This way the power is disconnected from the wheelchair.

NOTICE!

For more detailed information about DX2 Controllers, specific manuals can be downloaded from the website: www.dynamiccontrols.com.


Troubleshooting

Problem

ON-OFF light does not go on; wheel and does not move

Cause

Controller plug not properly connected to the power module.

Both fuses are defect

The batteries are not properly connected.

ON-OFF light flashes once DX module defect

Solution

Check the connection.

Replace fuses.

Check the connection.

ON-OFF light flashes twice DX accessory defect.

Replace one or more modules. The ON-OFF

LED shows the condition of the system. All modules have a separate status

LED, in this way you can see which one is defect.

The module shows a fault as a result of a programming fault, or short circuit and/or overload of the accessories.

The (optional) electrical high/low adjustment is not in the lowest position. De

LED flashes twice to indicate that the speed limitation has been switched on; the wheelchair will drive considerably slower.



The left-hand motor (m1) connection is not good

(loose or short circuit)

The left-hand motor (m1) connection is defect

Output of the power module is defect

Replace the motor.

Check the motor; an output of the power module will only become defective through a defect in the motor itself.

Only replace the power module if the error occurs immediately when you switch on the power module. If the error occurs when you start to drive, the entire motor circuit causes this error. In this case, replace the motor.


Troubleshooting

Problem Cause


The right-hand motor (m2) connection is not good

(loose or short circuit)

The right-hand motor (m2) connection is defect

Output of the power module is defect


The right-hand parking brake (m2) connection is not good or disconnected.

The right-hand parking brake (m2) is defect.


The battery voltage is low, or the batteries are flat or bad

Solution


Replace the motor.

Check the motor; an output of the power module will only become defective through a defect in the motor itself.

Only replace the power module if the error occurs immediately when you switch on the power module. If the error occurs when you start to drive, the entire motor circuit causes this error. In this case, replace the motor.



(m1) connection is not good or disconnected.



(m1) is defect.

Replace the drive motor.


Replace this drive motor.


The battery voltage is high: above 32 V

Charge the batteries or replace them.

NOTE: If the voltage is low

(<12 V) the electronics do not work properly. A number of random LEDs of the DX controller flash and the wheelchair will not function.

This usually occurs during

(trickle) charging.

Frequent occurrences will result in a defective power module. Correct the charger settings.


Troubleshooting

Problem Cause


'BUS low' error: cable breakage in (one of the DX

BUS cables) or short circuit in the DX BUS system

(entrance to the modules)


10 times

Solution

Check all cables and module and replace them if needed.


11 times


11 times

'BUS high' error: usually a communication error is caused by one of the DX

BUS cables or DX modules

(entrance to the modules)

'STALL' overload error: a motor continuously demands too much power.

System does not 'fit'.

System modules are not compatible.

Check all cables and module and replace them if needed.

If the fault signal is still present after this, contact the Service Department of

Handicare BV.

Check the drive units.

Note: This error is often caused by taking obstacles that are too high, or by driving against walls, and door frames etc. This error may also be caused by a difficult turn from a standing position. Check the weight distribution of the wheelchair.

Program the entire drive system for the relevant wheelchair with the aid of the DX-Wizard program on the PC.

Always confirm the programming by switching the wheelchair on and off.


Cable and module schemes

8.

8.1.

Cable and module schemes

Shark controls

Shark Battery & Motor connections (Drive only)

9002473

1x 70A

Batteries

JSM

6000043

6000573 6000573

PM

Cable lenghts are not drawn to scale!

Motor Motor

Shark 1

JSM

6000759

6000215

6000038

6000039

6000038

Lighting

6000039

1002945 (1.5 m)

PM


Shark 2



Shark Qlass Tilt45 & Lift (Lights optional)

JSM

1003239

(0.6 m)

6000792

(2.5 m)

6000759

PM


Shark Qlass Tilt45 & Recline (Lights optional)

JSM

6000792 (2.5 m)

6000759

PM

6000215

6000038

6000039

6000038

Lighting

6000039

Inhibit Switch Tilt

Inhibit Switch Lift

Tilt 45°

Lift

6000215

6000038

6000039

6000038

Lighting

6000039

6000778

6000778

Shark 3

9002615

Tilt 45°

Recline


Shark 4


Shark EQlass Tilt30° & Recline (Lights optional)

JSM

1002945 (1.5 m)

6000759


6000215

6000038

6000039

6000038

Lighting

6000039

6000778

6000778

PM

9002615

Tilt 30°

Recline


Shark 5



8.2.

DX2 controls

DX2 Battery & Motor connections (Drive only)

JSM

00355.0018 (1.75 m)

9002774

2x 50A

Batteries

6000043

6000573

PM

6000573

Motor


DX2 Tilt45, Recline, Legrests (Lights, Indicators & Gyro optional)

REM550/REM420

ACT4

ACI BUS 4 3 2 1

JSM

6000038

6000039

Lighting

6000038

6000039


Motor

DX2 1

6000688

(3000418)

00355.0018 (1.75 m)

00355.0018 (1.75 m)

6000216

9002615

Recline

6000333

(3000417)

6000333

(3000417)

9002616

01502.1110

9001233

9002616

01502.1110

9001233

Gyro Qontroll

(optional)

6000333

(3000417)

Tilt 45°

Legrest Left

Legrest Right

PM

DX2 2



DX2 Tilt45, Recline, Powered Central Legrest (Lights, Indicators & Gyro optional)

REM550/REM420

6000636

ACT4

ACI BUS 4 3 2 1

Inhibit Switch Tilt

Inhibit Switch Lift

6000038

6000039

Lighting

6000038

6000039

JSM 6000688

(3000418)

00355.0018 (1.75 m)

00355.0018 (1.75 m)

6000216

6000333

(3000417)

6000333

(3000417)

6000333

(3000417)

9002615

Gyro Qontroll

(optional)

Recline

Tilt 45°

Legrest Angle

Foot Plate Elevation

PM


DX2 Tilt45, Recline, Powered Central Legrest, Lift (Lights, Indicators & Gyro optional)

REM550 only

ACT2

ACI BUS 2 1 ACI

BUS 4

3 2 1

ACT4

6000636

00355.0025 (0.3 m)

6000688

(3000418)

Inhibit Switch Tilt

Inhibit Switch Lift

Tilt 45°

JSM

6000688

(3000418)

Tilt 45°

DX2 3

6000038

6000039

Lighting

6000038

6000039

6000216

00355.0074 (2.7 m, RWD)

00355.0018 (1.75 m, FWD)

6000333

(3000417)

6000333

(3000417)

6000333

(3000417)

9002615

Recline

Legrest Angle


Gyro Qontroll

(optional)

PM


DX2 4



DX2 Tilt45, Recline, Legrests, Lift (Lights, Indicators & Gyro optional)

REM550 only

6000636

ACT2

ACI BUS 2 1 ACI BUS 4 3 2 1

ACT4

00355.0025 (0.3 m)

6000688

(3000418)

JSM

6000688

(3000418)

6000038

6000039

Lighting

(optional)

6000038

6000039

6000216

Gyro Qontroll

(optional)

00355.0074 (2.7 m, RWD)

00355.0018 (1.75 m, FWD)

6000333

(3000417)

9002615

Recline

6000333

(3000417)

6000333

(3000417)

9002616

01502.1110

9001233

9002616

01502.1110

9001233

Tilt 45°

Lift

Inhibit Switch Tilt

Inhibit Switch Lift

Legrest Left

Legrest Right

PM

DX2 Tilt45, Recline, Lift (Lights, Indicators & Gyro optional)

REM550/REM420

DX2 5

6000636

ACT4

ACI

BUS

4 3 2 1

Inhibit Switch Tilt

Inhibit Switch Lift

JSM

6000038

6000039

Lighting

6000038

6000039

6000688

(3000418)

00355.0018 (1.75 m)

00355.0074 (2.7 m, RWD)

00355.0018 (1.75 m, FWD)

6000216

6000333

(3000417)

9002615

6000688

(3000418)

Gyro Qontroll

(optional)

PM

Recline

Tilt 45°

Lift


DX2 6



DX2 Tilt45, Legrests, Lift (Lights, Indicators & Gyro optional)

REM550/REM420

ACT4

ACI BUS 4 3 2 1

6000636

Inhibit Switch Tilt

Inhibit Switch Lift

JSM

6000038

6000039

Lighting

6000038

6000039

6000688

(3000418)

Tilt 45°

00355.0018 (1.75 m)

00355.0074 (2.7 m, RWD)

00355.0018 (1.75 m, FWD)

6000216

Gyro Qontroll

(optional)

6000688

(3000418)

6000333

(3000417)

6000333

(3000417)

9002616

01502.1110

9001233

9002616

01502.1110

9001233

Lift

Legrest Left

Legrest Right

PM


DX2 Tilt45, Powered Central legrest, Lift (Lights, Indicators & Gyro optional)

REM550/REM420

6000636

ACT4

ACI BUS 4 3 2 1

Inhibit Switch Tilt

Inhibit Switch Lift

DX2 7

JSM

6000038

6000039

Lighting

6000038

6000039

6000688

(3000418)

00355.0018 (1.75 m)

00355.0074 (2.7 m, RWD)

00355.0018 (1.75 m, FWD)

6000216

6000333

(3000417)

6000333

(3000417)

Gyro Qontroll

(optional)

6000688

(3000418)

PM

Tilt 45°

Lift

Legrest Angle



DX2 8


Version history

9.

Version history

Version

V1.0

V2.0

Release date

Jan. 8th 2014

Jan. 1st 2015

Changes

First released version.

New company name.


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