Premium 4 Tools Rework station with Pneumatic Pump

Premium 4 Tools Rework station with Pneumatic Pump
www.jbctools.com
Premium
4 Tools Rework station
with Pneumatic Pump
Ref. DMvE-A
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Packing List
DR560 Accessories
Ref. 0010211
The following items should be included:
DME Control Unit ................. 1 unit
Ref. DME-1A (120V)
DME-2A (230V)
DME-9A (100V)
General Purpose
Handle ............... 1 unit
Ref. T245-A
Pneumatic Desoldering
Module .............................. 1 unit
Ref. MVE-A
Stand ................ 1 unit
Ref. AD-SD
Desoldering
Iron ..................... 1 unit
Ref. DR560-A
Tip Cleaner.........1 unit
Ref. CL9885
Tip cleaning set .......................................... 1 unit
Ref. 0965970
Long Tip Cleaning set ....................... 1 unit
Ref. 0965760
Tips ............................. 3 units
Ref. C560005
Ref. C560013
Ref. C560004
Tin deposit .................... 1 unit
Ref. 0812620
Spanner ....................... 1 unit
Ref. 0780550
Filter Box .................... 1 unit
Ref. 0780840
Internal gasket ................ 2 u.
Ref. 0812360
Metal tin diposit ....... 1 unit
Ref. 0812630
Filter Box .........................1 unit
Ref. 0005966
Cleaning stick ................1 unit
Ref. 0786640
Stand ................. 1 unit
Ref. DR-SD
It contains 10 filters
Sponge ............................. 1 unit
Ref. S0354
Metal Brush .................... 1 unit
Ref. CL6217
Union Flanges ................. 1 unit
Ref. 0011356
Stand Cable ................ 2 units
Ref. 0011283
Module Cable ............... 1 unit
Ref. 0014874
Power cord .................... 1 unit
Ref. 0010569 (230V)
0013671 (100/120V)
Cartridges ..................... 2 units
Ref. C245903 (x1)
C245906 (x1)
It contains
50 filters
Cotton Filter .................1 unit
Ref. 0781046
Suction Filter .................1 unit
Ref. 0821830
Venturi Filter ...................1 unit
Ref. 0008446
Manual ............................. 1
unit
Ref. 0016078
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It contains 10 filters
Premium
4 Tools Rework station
with Pneumatic Pump
Ref. DMVE-A
2
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Features
USB-A connector
Work simultaneously with up to 2 tools and join each station port with 1 module + 1 pedal (Peripherals).
3.5” Color TFT
Touch screen
Stand Cable
Ref. 0011283
Tilt the display for
easy reading
Equipotential connection
RJ45 connector for LAN
USB-B connector
RJ12 connector for Robot
Power Socket
RJ12 connector for PSE
Cartridge
Ref. C245903
Ref. C245906
General
Purpose
Handle
Ref. T245-A
Tip
Ref. C560004
Ref. C560005
Ref. C560013
Desoldering Iron
Ref. DR560-A
Speaker
Module Cable
Ref. 0014874
Pneumatic Desoldering Module
Ref. MVE-A
To another peripheral
To Pedal
Ref. P-005
Air pressure
(4-6 bar)
Stand
Ref. AD-SD
4
Stand
Ref. DR-SD
Suction Filter
Ref. 0821830
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Adjustable Stands
Tip Cleaner
Improve thermal transfer by cleaning the tip after each solder joint.
Cable collector
Keeps working area free of cable.
Brass wool
Ref. CL6210
Very effective cleaning
method. It leaves a small layer
of solder on the tip to prevent
oxidation between cleaning
and rewetting.
Quick tip changer
Permits switching
cartridges without
interrupting
your work.
Quick tip changer
Holding tip system
for easy change.
Splashguard
It prevents splashing of
solder particles when
using the brass wool.
Non-slip base
Heavy weighted nonslip base for simplehanded cleaning.
Wiper
Ref. CL0236
A temperature resistant receptacle lets
the operator remove excess solder by
gentle tapping or wiping. It can be easily
removed for cleaning.
Stand
Ref. AD-SD
Sponge
Ref. S0354
The least harmful cleaning
method. Keep the sponge damp
with distilled water when working
to avoid tip wear.
Stand
Ref. DR-SD
Tapping:
Wiping:
Tap gently to remove
excess solder.
Use the slots to
remove remaining
particles.
Optional
Adjustable
tool holder
Suits your
work
position.
6
Adjustable
cable
collector
Inox wool
Ref. CL6205
Brushes
Ref. CL6220
Tip-tinner
Ref. TT-A
Sand
Ref. CL6211
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T245 Changing Cartridges
DR560 Changing Tips
Save time and change cartridges safely without switching the station off.
This operation should be done while the tip is hot, not below 250°C, so that any tin left inside is in
molten state.
1. Removing
2. Inserting
3. Fixing
250ºC minimum
1. Removing
C
D
B
Unscrew the tip using the spanner
supplied.
A
2. Inserting
Fit the new tip and tighten with the
spanner to make sure it is air tight.
Place the handle in the
extractor and pull to
remove the cartridge.
Place the handle on top of
the new cartridge and press
down slightly.
Use the holes for fixing the
cartridge* as follows:
A. For straight C210.
B. For curved C210.
C. For curved C245.
D. For straight C245.
Compatible Tips
The DR560 works with C560 tips. Find the model that best suits your soldering needs in www.jbctools.com
Here are some C560 tips in real size (mm):
*Important
It is essential to insert the cartridges as far as the mark for a proper connection.
Aø
Bø
C560-001
Mark
ØA=1,4 ØB=0,6 Ømax. pin=0,4
C560-002
C560-001
ØA=1,8 ØB=0,8 Ømax. pin=0,6
C560-002
Compatible cartridges
The T245 handle works with C245 cartridges. Find the model that best suits your soldering needs
ø 3,5
ø1
in www.jbctools.com
ø 1,5
C560-014
ØA=2,5 ØB=0,8 Ømax. pin=0,6
C560-003
C560-003
C560-014
C560-004
A
Round
8
Chisel
Round bent
Bevel
A
B
ØA=3,2 ØB=1,3 Ømax. pin=1,1
C560-004
ØA=2,7 ØB=1 Ømax. pin=0,8
C560-009
ØA=5 ØB=1,3 Ømax. pin=1,1
C560-009
Special models
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DR560 Changing the Heating Element
DR560 Tin Deposit Cleaning
To perform this operation, turn off the station or disconnect the tool.
1. Removing the lid
2. Cleaning
1. Loosening
The deposit lid needs to be
loosened.
Check
internal joint
2
2. Removing
Loosen the screw as shown
and remove the
Heating Element.
1
Remove the coil to clean the inside of the
deposit with the stick supplied.
3. Placing
Place the new Heating
Element and follow the steps
conversely.
Check filter
3
Lid
Important
For a proper connection it is essential to insert the cartridge by lining it up to the mark
.
The lid must be removed with the DR560 in
vertical position.
The filter and internal joint must be checked
and replaced if dirty or damaged.
3. Inserting the deposit
The deposit must be inserted with coil filter in
place, positioned between the 2 lines marked
on the tin deposit.
Then the whole unit must be closed by
screwing the lid.
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Marks
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DR560 Tip Care
MVE Initial Setup
The intake tube should be periodically cleaned by the largest rod.
After connecting the pneumatic desoldering module (MVE-A), enter the
Peripherals Menu and select the port which you want to join with the module.
Peripherals
17:14
1. Select the module from the list of
peripheral connections. Remember your first
connection is denoted as “a”, the second
being “b”, etc. (e.g. MVE_a, MVE_b,...)
Important
DO NOT press the vacuum pump button while tinning the desoldering tip, as the fumes given
off by the flux would quickly block the ducts and the air filter.
Desoldering process
Use a tip with a larger diameter than the pad to achieve maximum aspiration and thermal efficiency.
1. Placing
2. Rotating
3. Aspirating
Peripherals
Pedal
Module
Port 2-DR
None
Module
None
MVE_a
None
2. Press Menu or Back to save changes.
Once set up, you can change the module
settings by entering the Peripherals Menu.
MVE Changing the
pump filters
Removing the
pneumatic tubing
- Use a damp cloth to keep the casing clean.
- Periodically check all cable and tube
connections.
- Keep filters clean to ensure proper solder
suction and replace them when
necessary.
- Push the release ring to remove the pneumatic tubing.
1
2
Suction filter
Ref. 0821830
Release
ring
Place the tip with the
component terminal in the
hole.
When the solder liquefies,
gently rotate the tip so that
the compo­nent terminal can
be lifted off.
Press the vacuum pump
button long enough to remove
the solder.
After pressing the desoldering key there is a slight delay until the self-contained vacuum pump
stops. This makes sure that the vacuum circuit is completely empty. If any solder remains are left
on a terminal after desoldering it, resolder it with fresh solder and repeat the desoldering operation.
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Cotton filters
Ref. 0781046
O Ring
Ref. 0007717
Filter cover
Ref. 0004710
Escape filter
Ref. 0008446
Spare filters
Ref. 0005966
Important: Do not use sharp pointed objects to open the suction filter.
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Operation
Work Screen
The JBC Exclusive Heating System
The DME-A offers an intuitive user interface which provides quick access to the station parameters.
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user
can work at a lower temperature and improve the quality of soldering. The tip temperature is further
reduced thanks to the Sleep and Hibernation modes which increase the tip life by 5.
1. Work
2. Sleep
Station Information
Help for each parameter
Station Lock
PIN required
for unlocking
3. Hibernation
?
17:14
350
MENU
C245-003
ºC
Long time in
the stand
When the tool is lifted from the
stand the tip will heat up to the
selected temperature.
When the tool is in the stand,
the temperature falls to the
preset Sleep temperature.
After longer periods of
inactivity, the power is cut off
and the tool cools down to
room temperature.
Power indicator
Shows the %
power delivered
for each port
Selected 350º
+
Power
45%
Port
3
Cartridge
in use
Introduce the
reference for
more precise
temperatures
readings
Tool in use
Press here to
see the Ports
Screen
Simultaneous control of ports
See the information of all ports in real time when pressing the tool image from the Work screen.
?
17:14
350
17:14
MENU
ºC
MENU
17:14
?
MENU
+
17:14
Sleep
Hibernation
Actual Temp. 25ºC
Tool in the stand
Selected 350º
Power
45%
?
C245-003
Actual Temp. 180ºC
Port
3
Delay to hibernation: 29:30
Port
3
Port
Port
3
3
Tools Menu:
Tools Menu:
Tools Menu:
· Adjust temperature and cartridge
· Set temperature levels
· Set Sleep temperature
· Set Sleep delay
(from 0 to 9 min or no Sleep)
· Set Hibernation delay
(from 0 to 60 min or no
hibernation)
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Defined cartridge
If not displayed,
go to “Cartridge
adjustment” in
Tools menu
T210
Cartridge C210-001
MENU
PORT 1
Sliding bar
See up to
4 ports
PORT 2
Tool port
Press any
port for being
displayed in the
Work Screen
350ºC
DR560
Cartridge C560-001
Tool Status
Tip temperature,
Sleep or
Hibernation
?
Sleep
Tool in the stand / 180ºC
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Menu Screen
Cartridge Adjustment
Select any option and press the station information button to display each parameter description.
Insert the cartridge model and the station will recognize its characteristics (size and shape) to provide
more accurate temperature readings.
Adjust tool settings for each port
Join station ports with modules and pedals
17:14
Personalize
the station:
Station name, PIN
activation, Screen
settings, Robot
activation, Partial
resets...
Station
Utilities
Tools
Info
?
Peripherals
Language
17:14
Counters
Registers total
and partial
hours for each
port: work, sleep,
hibernation...
Tools
Cartridge Adjust
T245 - port 3
C245-003
Temperature adjust
0ºC
Temp. level set
Off
Sleep delay
Reset
?
After
connecting
the tool,
introduce the
last 3 reference
numbers of the
cartridge.
0 min.
Multi-language
Up to 8 languages to choose from.
Utilities
System notifications
Useful additional applications that complement and support your work.
The following icons may be displayed on the status bar on the screen.
?
17:14
View your
video* via USB,
or import it from
your PC
Connect a
microscope**
via USB and see
your work on
the screen
Unit Converter
ºC - ºF - K
Video
Microscope
Catalog
Files
Calculator
Graphs
USB flash drive is connected to
the USB-A.
Warning.
Press here for description.
Station is controlled by a PC.
Error.
Press here for failure description,
the type of error and how to proceed.
Convert
Monitor and
save your
soldering
process to
optimize
production
Station is controlled by a robot.
The station is being updated by a USB
flash drive.
Indicates there is a peripheral to be
installed.
* Format file video: AVI and MP4 / Resolution: 320x240 / Aspect ratio: 16:9 / Frame rate: 18 FPS
**Recommended model: Dino-Lite AM2011 and equivalent.
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Process analysis
Soldering Network
Optimize your production after analysing the information provided by the graphics.
Remotely manage and monitor as many stations as your PC can handle.
By pressing Graphics in the Utilities MENU, temperature and power figures in real
time are displayed for each port. This helps you decide how to adjust your process
or which tip to use to obtain the best quality soldering.
Graphics
Functions:
- Set all the station parameters from your PC.
- Organize groups of stations and set all their parameters at the same time.
- Store specific configurations for later uses.
- Analyze the soldering graphics of the stations on your PC and export them.
Change port
17:14
1. Download the JBC Manager software and the user manual from www.jbctools.com/manager.html
2. Connect the stations via USB-B or LAN (RJ45) and the PC will automatically detect them.
3. The icon
will appear on the screen.
?
450
100
350
75
250
50
150
25
Power (%)
JBC
Manager
software
Temperature
0
50
p1 - Temp
p1 - Power
5 sec/div
USB Hub
LAN Hub
Export graphics
Insert a USB flash drive into the USB-A
connector to save your soldering process in
csv format.
18
any DME station
any JBC station
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Increase x4 your DME’s possibilities
Working with Robots
Centralize control of 3 PSE Power Supply Units in a single DME and work with as many as 16
tools simultaneously.
Manage and monitor the station using a Robotic system.
1. Connect the DME to the PSE Power Supply Units via the PS connector (RJ12).
2. Connect the other PSE’s as follows:
Four-Tool Control Unit
Ref. DME-A
1. Connect the tool to the station port by means of the CHB-A Converter.
2. Connect your Robot system to the station’s Robot connector (RJ12).
DB9-RJ12 Adapater available on request (Ref: 0013772).
3. Enable the Robot option in the station settings and the icon will appear:
4. Set your Robot’s commands according to the Robot Communication Protocol, available on the
website www.jbctools.com/jbcsoftware-menu-115.html.
Converter
Ref. CHB-A
Robot
Control
Unit
Four-Tool
Power Supply Unit
Ref. PSE-A
RS-232
connection
Update the station software
1. Download the update file when available at
www.jbctools.com/software.html and save it on a USB flash drive. Preferably one with no other files.
4 Tools
20
4 Tools
4 Tools
2. Insert the USB flash drive.
The icon
is diplayed while updating.
Update
file
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Maintenance
Safety
Before carrying out maintenance or storage, always allow the equipment to cool.
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
- Clean the station screen with a glass cleaner
or a damp cloth.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
Clean periodically
- Use a damp cloth to clean the casing and
the tool. Alcohol can only be used to clean
the metal parts.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Periodically check that the metal parts of
the tool and stand are clean so that the
station can detect the tool status.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Maintain tip surface clean and tinned prior
to storage in order to avoid tip oxidation.
Rusty and dirty surfaces reduce heat
transfer to the solder joint.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Periodically check all cables and tubes.
- Use a “non residue” classified flux and avoid contact with skin or eyes to prevent irritation.
- Replace a blown fuse as follows:
- Be careful with the fumes produced when soldering.
Fuse
- Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
Fuse holder
Fuse holder
1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
2. Press the new fuse into the fuse holder and replace it in the station.
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
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Specifications
4 Tools Rework station with Pneumatic Pump
DMVE-1A / DMVE-2A / DMVE-9A
- Total weight: 10.1 Kg (22.3 lb)
DME-1A 120V 50/60Hz. Input fuse: 6A. Output: 23.5V
DME-2A 230V 50/60Hz. Input fuse: 3.15A. Output: 23.5V
DME-9A 100V 50/60Hz. Input fuse: 8A. Output: 23.5V
- Weight: 4.6 Kg (10 lb)
- Dimensions: 148 x 120 x 232 mm
- Output Peak Power: 160W per tool
- Temperature Range: 90-450°C (190-840ºF)
- Idle Temp. Stability (still air): ±1.5 ºC (±3 ºF)
- Ambient Operating Temperature: 10-40 ºC (50-104 ºF)
- Tip to ground resistance: <2 ohms
- Tip to ground voltage: <2mV RMS
- USB-A / USB-B / Peripherals connectors
- RJ12 connectors: 1 for Robot and 1 for PSE Power Supply Control Unit.
- RJ45 connector for LAN (Ethernet).
MVE-A
- Weight: 0.7 Kg (1.54 lb)
- Dimensions: 145 x 55 x 225 mm
- Air Pressure supply range: 4-6 Bar
- Vacuum at 6 Bar: 90% / 680 mmHg / 26.8 inHg
- Flow rate: 15 SLPM
Complies with CE standards
ESD protected housing “skin effect”
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Exploded View · Despiece · Explosionszeichnung
26
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This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of their life
must be collected and returned to an authorized recycling facility.
www.jbctools.com
0016078-0116
Warranty
JBC’s 2 year warranty covers this equipment
against all manufacturing defects, including the
replacement of defective parts and labour.
Warranty does not cover product wear due to use
or mis-use.
In order for the warranty to be valid, equipment
must be returned, postage paid, to the dealer
where it was purchased.
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