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Daikin BHFQ22P 1007, 1517 Outdoor unit piping kit Installation manual
The BHFQ22P 1007 and BHFQ22P 1517 are outdoor unit multi connection piping kits designed for connecting multiple outdoor units in a Daikin air conditioning system. They are equipped with various reducers and joints to ensure a secure and efficient connection of refrigerant pipes between the outdoor units.
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INSTALLATION MANUAL
Outdoor unit multi connection piping kit
BHFQ22P1007
BHFQ22P1517
BHFQ22P1007
BHFQ22P1517
Outdoor unit multi connection piping kit
Installation manual
IMPROPER INSTALLATION OR ATTACHMENT OF EQUIPMENT OR ACCESSORIES COULD RESULT IN ELECTRIC SHOCK, SHORT-
CIRCUIT, LEAKS, FIRE OR OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY TO USE ACCESSORIES MADE BY DAIKIN WHICH
ARE SPECIFICALLY DESIGNED FOR USE WITH THE EQUIPMENT AND HAVE THEM INSTALLED BY A PROFESSIONAL.
IF UNSURE OF INSTALLATION PROCEDURES OR USE, ALWAYS CONTACT YOUR DAIKIN DEALER FOR ADVICE AND
INFORMATION.
This kit includes the following parts
Table 1
Shape
Kit name Gas side joint
ID Ø31.8
ID Ø28.6
Liquid side joint
(1) (2)
Reducer for gas pipe
(3) (7) (9) (1)
Reducer for liquid pipe
(3) (5)
Insulation
Gas Liquid
ID Ø22.2
ID Ø19.1
ID Ø15.9
ID Ø19.1
ID Ø22.2
ID Ø25.4
ID Ø28.6
OD Ø25.4
ID Ø38.1
OD Ø31.8
ID Ø19.1
ID Ø22.2
ID Ø25.4
ID Ø28.6
OD Ø25.4
ID Ø34.9
ID Ø41.3
ID Ø9.5
ID Ø12.7
ID Ø9.5
ID Ø12.7
ID Ø15.9
OD Ø12.7
1x
ID Ø25.4
ID Ø28.6
ID Ø25.4
ID Ø22.2
ID Ø19.1
ID Ø15.9
ID Ø12.7
ID Ø9.5
OD Ø31.8
OD Ø31.8
OD Ø15.9
OD Ø15.9
(1) (1)
1x
(1)
1x
(2)
1x
(3)
1x
(4)
1x
(5)
1x
(1)
1x
(2)
1x
(3)
1x 1x 1x
NOTE
(2)
ID Ø38.1
ID Ø31.8
ID Ø25.4
ID Ø28.6
ID Ø31.8
1x
ID Ø22.2
ID Ø19.1
(2)
1x
ID Ø15.9
ID Ø15.9
ID Ø19.1
(6)
2x
ID Ø19.1
ID Ø22.2
ID Ø25.4
ID Ø28.6
OD Ø25.4
ID Ø38.1
OD Ø31.8
(7)
1x
(8)
1x
ID Ø19.1
ID Ø22.2
ID Ø25.4
ID Ø28.6
OD Ø25.4
ID Ø28.6
ID Ø31.8
OD Ø31.8
(9)
1x
ID Ø31.8
OD Ø28.6
(10)
1x
ID Ø19.1
ID Ø15.9
OD Ø12.7
ID Ø9.5
ID Ø12.7
OD Ø15.9
(4)
1x
ID Ø9.5
ID Ø12.7
OD Ø15.9
(5)
2x
ID Ø31.8
ID Ø28.6
ID Ø19.1
ID Ø15.9
ID Ø15.9
ID Ø22.2
ID Ø25.4
ID Ø34.9
ID Ø41.3
ID Ø41.3
OD Ø28.6
ID Ø15.9
OD Ø12.7
OD Ø31.8
OD Ø38.1
ID Ø25.4
ID Ø28.6
ID Ø25.4
ID Ø22.2
ID Ø19.1
1x
ID Ø15.9
ID Ø12.7
ID Ø9.5
1x
OD Ø28.6
1x 2x 1x
OD Ø31.8
2x
ID Ø19.1
1x 2x
OD Ø19.1
1x 1x 2x 2x
■
■
■
■
■
Do not throw away any of the accessories until installation is completed.
Be sure to read this manual before installation and follow the instructions carefully when performing installation.
For installation of the outdoor units, refer to the installation manual of the outdoor unit.
The installation of refrigerant pipes between outdoor and indoor units needs to be arranged by refnet joints and refnet headers, and is to be purchased separately.
For combination of outdoor units follow Engineering Data.
Field supply parts
Table 2
Parts
Insulation for pipes
Connection pipes
Joint (for gas pipe)
(angle of 90°)
Tape
Quantity Selection procedure
1 set
For BHFQ22P1007
See table "4 Main pipe" on page 3
For BHFQ22P1517
1x
1 set
The joint size must be the same as the gas pipe size of the outermost outdoor unit.
Refer to “Pipe size selection and cutting position of the joint” on
and
.
For insulation.
Selection procedure
Table 3
Number of outdoor units
2 units
3 units
Kit name
BHFQ22P1007
BHFQ22P1517
Installation manual
1
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
■
■
■
The quantity and selection procedure for use of joints with an angle of 90° only apply to front or bottom connection installations.
For lower front connection installations, the quantity and selection procedure are different. Please refer to the dedicated instructions.
Joints for pipes with the same diameter are only needed for bottom connection installations. See dedicated instructions for quantities and specifications.
■
■
Use piping with temper grade in function of the pipe diameter as listed in the table below.
The pipe thickness of the refrigerant piping must comply with relevant local and national regulations.
The minimum pipe thickness for R410A piping must be in accordance with the table below (for design pressure of 4.0 MPa (40 bar)).
O type
Temper grade
1/2H type
Pipe Ø 6.4
9.5 12.7 15.9 19.1 22.2 25.4 28.6 31.8 34.9 38.1 41.3
Minimum thickness t (mm)
0.80 0.80 0.80 1.00 0.80 0.80 0.88 0.99 1.10 1.21 1.32 1.43
O = Annealed
1/2H = Half hard
R
ESTRICTIONS ON INSTALLING THE MULTI
CONNECTION PIPING KIT
■
Install the joints horizontally, so that the caution label (1) attached to the joint comes to the top.
Do not tilt the joint more than 15° (see view
A
).
max
15°
A
1
Do not install the joint vertically (see view
B
).
B
I
NSTALLATION EXAMPLES
1
2
3
4
5
6
■
■
Make sure to follow the installation restrictions and carry out installation taking the field requirements into consideration.
For installations with 3 units like installation examples 5 and 6, the gas side reducers (5), (6) or (10) and the liquid side reducers
(2) + (3) may in some cases be connected to the first joint ( ).
b b
2
7
A B
1
3 a a 4 c 6
8 a a 9 e
5 d
■
■
■
b c d e
A
B a
First joint gas side
First joint liquid side
Cut at the center of the connection with a pipe cutter
... to second joint
... to outdoor unit (Ø22.2)
... to outdoor unit (Ø19.1)
... to outdoor unit (Ø9.5 or
Ø12.7)
6
7
4
5
8
9
1
2
3
Gas side joint (1)
Gas side reducer (5)
Gas side reducer (1)
Gas side reducer (6)
Gas side reducer (10)
Liquid side joint (1)
Liquid side reducer (2)
Liquid side reducer (1)
Liquid side reducer (3)
If on an installation with 3 units the diameter of the gas side pipe between the gas side joints (1) and (2) or the diameter of the main pipe is Ø34.9 or Ø41.3, the gas side reducer (7), (8) or (9) must be used.
Refer to Note 1 at the very end of this manual.
If on an installation with 3 units the diameter of the liquid side pipe between the liquid joints (1) and (2) is Ø12.7, the liquid reducer (3) must be used and if the diameter of the main pipe is
Ø15.9, the liquid reducer (4) must be used.
Refer to Note 2 at the very end of this manual.
In this manual only installation example number 1 is used to explain the front connection.
1
■
Make sure that the total length of the piping connected to the joint is absolute straight for more than 500 mm. Only if a straight field piping of more than 120 mm is connected, more than
500 mm of straight section can be ensured.
>120 m
>500 m m m
■
Improper installation may lead to malfunction of the outdoor unit.
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
Installation manual
2
F
OR
BHFQ22P1007
Refer to the installation manual of the outdoor unit for selection and restrictions for the piping between outdoor branches. Not observing restrictions on the interconnecting piping may result in malfunctioning of the unit.
Pipe size selection and cutting position of the joint.
Select the correct pipe size according the tables below and cut the joints and reducers on the correct cutting point with a pipe cutter.
1 2 3 3
1
2
3
Main pipe
Outdoor unit multi connection piping kit
Pipe between the outdoor unit multi connection piping kit and the outdoor unit
Table 4 Main pipe
■
Select the pipe size in function of the total capacity of the outdoor unit.
■
■
Total capacity of outdoor units
16 Hp
18~22 Hp
24 Hp
26~34 Hp
36 Hp
Pipe size
(a)
Gas
Ø28.6x0.99 (1/2H)
Ø28.6x0.99 (1/2H)
Liquid
Ø12.7x0.80 (O)
Ø15.9x0.99 (O)
Ø34.9x1.21 (1/2H)
Ø34.9x1.21 (1/2H)
Ø41.3x1.43 (1/2H)
Ø15.9x0.99 (O)
Ø19.1x0.80 (1/2H)
Ø19.1x0.80 (1/2H)
(a) OD x minimum wall thicknes (temper grade type)
When upsizing the main pipe, use gas side reducer (2).
When using pipes of Ø19.1 or larger, make sure to use pipes with 1/2H temper grade with a wall thickness of 1.0 mm. In case there is no alternative and you use the O temper grade for pipes with Ø19.1, a minimal wall thickness of 1.2 mm or more is required and connections need to be brazed.
Table 5 Pipe between the outdoor unit multi connection piping kit and the outdoor unit
■
Outdoor unit
8 Hp
10 Hp
12~16 Hp
18 Hp
Gas
Pipe size
(a)
Ø19.1x0.80 (1/2H)
Ø22.2x0.80 (1/2H)
Ø28.6x0.99 (1/2H)
Ø28.6x0.99 (1/2H)
(a) OD x minimum wall thicknes (temper grade type)
Liquid
Ø9.5x0.80 (O)
Ø9.5x0.80 (O)
Ø12.7x0.80 (O)
Ø15.9x0.99 (O)
Cut the pipe with a pipe cutter.
1 2 3
1
2
3
Joint or reducer
Cut in the center of the connections.
Field pipe
I
N CASE OF FRONT PIPING
1. E
XTERIOR
9
10
4
5
6
7
8
1
2
3
3
4
1
2
5
Gas pipe 1 (field supply)
Liquid side joint
To indoor unit
Gas side joint
Gas side reducer (1)
8
9
6
7
10
Liquid side reducer (1)
Gas pipe 1 (field supply)
Liquid pipe (field supply)
Joint (angle of 90°) (field supply)
Gas pipe 2 (field supply)
2. D
IMENSIONS FOR INSTALLATION
1 2 3
detail
B
<143 mm
B B
■
A
1
2
3
290 mm (standard)
Gas pipe
Liquid pipe
Bottom frame
Removing or attaching the front panel becomes impossible when the distance between the bottom frame and the liquid pipe is more than 143 mm.
In case dimension A differs from 290 mm, adjust the field supplied interconnection piping between the joint and the outdoor unit.
Installation manual
3
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
3. I
NSTALLATION OF GAS AND LIQUID PIPES
Cutting the field supplied gas pipes
Use the following table in case dimension A is 290 mm.
If dimension A differs from 290 mm, adjust the L dimension of the gas pipes 1 and 2 accordingly.
For L dimension of gas pipe 2, dimension B of the field supplied
angled joint as in table 7 on page 4 has been taken into account. If
dimension B of the angled joint you use is different from that dimension B, adjust the L dimension of gas pipe 2 accordingly.
Table 6
Outdoor unit
8 Hp
Field supplied gas pipes (L (mm))
Gas pipe 1 Gas pipe 2
75 288
10 Hp 81 258
L
12~18 Hp 125 224
Table 7
Outdoor unit
8 Hp
10 Hp
12~18 Hp
Joint (angle of 90°) (field supply)
B (mm)
17
23
B
29
B
Connection piping
■
Connect the gas and liquid pipes as shown in the figure below.
Before connecting the pipes, first connect the gas side joint and the gas side reducer (1), the liquid side joint and the liquid side reducer (1).
■
See
"2. Dimensions for installation" on page 3 for the location
(height) of the joint.
■
Refer to the installation manual delivered with the outdoor unit for cautions on brazing pipes and for connecting pipes with flare nuts.
■
Keep the joint in a horizontal position. The caution label must be on top (see view
A
).
5
6
A max
15
°
max
15
°
1
3
13
2
4. A
FTER CONNECTION OF THE PIPING
Connection piping between the outdoor and indoor unit
All piping must be executed according to instructions in the installation manual of the outdoor unit and an air tight test must be performed after complete installation of the piping.
Insulation of joints
1 2 4 5
7
8
6
1 2 3 4
Step 1: Fit the insulation (1) around the reducer (2) and keep it in place with tape ( ) (3).
Step 2: Fit the insulation (4) around the joint (5) and keep it in place with tape ( ) (6) without leaving a gap between the two insulated parts.
Step 3: Seal the seam between the insulation and the field piping insulation ( ) with tape ( ) (7).
Step 4: Cover the insulated parts completely with tape ( ) without leaving any gaps (8).
■
All required tape is field supply.
■
In case of indoor installation, make sure that the tape is of the fireproof type in order to comply with local regulations.
I
N CASE OF LOWER FRONT PIPING
1
2
3
4
5
6
7
4 4 5 6 7 8
Gas pipe supplied with the outdoor unit
Liquid pipe (field supply)
Gas pipe 1 (field supply)
Refer to table
when cutting
Gas side joint
Liquid side joint
Gas side reducer (1)
9 10
8
9
10
11
12
13
11 2 12 1 13
Liquid side reducer (1)
Gas pipe (field supply) (select the pipe length on site)
Joint (angle of 90°) (field
supply) refer to table 7 on page 4
Gas pipe 2 (field supply) refer to
Liquid pipe supplied with the outdoor unit
1
2
3
4
5
2
10
2
6
7
8
9
11
12
1
Gas pipe 1 (field supply)
2
Joint (angle of 90°) (field supply)
3
Gas side joint
4
To indoor unit
5
Liquid side joint
6
Liquid side reducer (1)
7
Gas side reducer (1)
8
Gas pipe 3 (field supply)
9
Gas pipe (field supply)
10
Liquid pipe (field supply)
11
Gas pipe 4 (field supply)
12
Gas pipe 2 (field supply)
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
Installation manual
4
Standard installation detail
A
<143 mm
1 2 3 1 2
■
Keep the joint in a horizontal position, the caution label must be on top (see view
A
).
A
4
5 max
15
°
max
15
°
1
1
2
3
150
222
Gas pipe
Liquid pipe
Bottom frame
Removing or attaching the front panel becomes impossible when the distance between the bottom frame and the liquid pipe is more than 143 mm.
NOTE
When the dimensions differs from these of the standard installation, extend the pipes between the outdoor unit and the joint accordingly (field supply).
13
2
1
1. I
NSTALLATION OF GAS AND LIQUID PIPES
Cutting the field supplied gas pipes 1 to 4
Cut the gas pipes 1 to 4 according to table
For L dimension of gas pipes 1 to 4, dimension B of the field supplied
angled joint as in table 7 on page 4 has been taken into account. If
dimension B of the angled joint you use is different from that dimension B, adjust L dimensions of gas pipes 1 to 4 accordingly.
Table 8
Outdoor unit
Field supplied gas pipes (L (mm))
Gas pipe 1 Gas pipe 2 Gas pipe 3 Gas pipe 4
8 Hp 131 166 58 236
10 Hp 101 136 82 224
L
12~18 Hp 67 102 148 212
Connection piping
■
Connect the gas and liquid pipes as shown in the figure below.
Before connecting the pipes, first connect the gas side joint and the gas side reducer (1), the liquid side joint and the liquid side reducer (1).
■
Refer to the installation manual delivered with the outdoor unit for cautions on brazing pipes and for connecting pipes with flare nuts.
7
8
5
6
3
4
1
2
9
10
11
12
13
4 5 9 6 7 8 3 10 2 9 11 9 12 13
Gas pipe supplied with the outdoor unit
Liquid pipe (field supply)
Gas pipe 1 (field supply) refer to table 8 on page 5
Gas side joint
Liquid side joint
Liquid side reducer (1)
Gas side reducer (1)
Gas pipe 3 (field supply) refer to table 8 on page 5
Joint (angle of 90°) (field supply)
Gas pipe (field supply) (select the pipe length on site)
Gas pipe 4 (field supply) refer to table 8 on page 5
Gas pipe 2 (field supply) refer to table 8 on page 5
Liquid pipe supplied with the outdoor unit
2. A
FTER CONNECTION OF THE PIPING
Connection piping between the outdoor and indoor unit
All piping must be executed according to instructions in the installation manual of the outdoor unit and an air tight test must be performed after complete installation of the piping.
Insulation of joints
1
3
B
B
2
5
4
6
7
8 9
1 2 3 4
Step 1: Fit the insulation (1) around the reducer (2) and keep it in place with tape ( ) (3 on view
B
).
Step 2: Cut the insulation (5) along the slit (4). Fit the insulation around the joint (6) and keep it in place with tape ( ) (7) without leaving a gap between the two insulated parts.
Step 3: Seal the seam between the insulation and the field piping insulation ( ) with tape ( ) (8).
Step 4: Cover the insulated parts completely with tape ( ) without leaving any gaps (9).
■
All required tape is field supply.
■
In case of indoor installation, make sure that the tape is of the fireproof type in order to comply with local regulations.
Installation manual
5
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
I
N CASE OF BOTTOM PIPING
Be sure to foresee enough space for brazing and piping work under the unit.
If a centralized drain pan kit and/or a vibration proof base are used, the dimensions marked with “(x)” in the following figure will vary. Refer to the table below to determine the correct length of the field pipes.
unit A unit B
1
detail
2
1
Liquid pipe
2
Gas pipe
Table 9
141
213
(x)
Distance from the foundation or floor refer to table
Standard
Central drain pan kit installed
Vibration proof base or vibration proof base + central drain pan kit installed
(x)
100
139
233
1. I
NSTALLATION OF GAS AND LIQUID PIPES
Cutting the field supplied gas pipes 1 and 2 and the gas side accessory pipe 3
Cut the pipes according to table
For L dimension of gas pipe 1 and of gas pipe 2, dimension B of the
field supplied angled joint as in table 7 on page 4 has been taken into
account. Further, connection of gas pipes and the field supplied joints for same diameter are of the type without stoppers. If dimension B of the angled joint you use is different and/or if the joints for same diameter pipes have stoppers, adjust L dimensions of gas pipes 1 and 2 accordingly.
Table 10 For outdoor unit A
Outdoor unit
8 Hp
Gas side accessory pipe 3
(delivered with the unit)
B (mm)
(x) dimension
100 139 233
87 42 0
Gas pipe 1
(field supply)
L (mm)
(x) dimension
100 139 233
– – 46
10 Hp
12~18 Hp
57
0
(b)
18
0
(b)
0
(b)
0
(b) a
– – 76
B
– 39 148 a = cutting position b = no cutting required
L
Table 11 For outdoor unit B
Outdoor unit
8 Hp
Gas side accessory pipe 3
(delivered with the unit)
B (mm)
(x) dimension
100 139 233
0
(b)
0
(b)
0
(b)
10 Hp
12~18 Hp
0
(b)
0
(b)
0
(b)
0
(b)
0
(b)
0
(b)
Gas pipe 2
(field supply)
L (mm)
(x) dimension
100 139 233
91 130 224 a
142 181 275
L
B
64 103 197 a = cutting position b = no cutting required
Connection piping
■
Remove the knockout plate on the bottom frame. Refer to the installation manual delivered with the outdoor unit.
■
Connect the gas and liquid pipes (see figure below).
Before connecting the pipes, first connect the gas side joint and the gas side reducer (1), the liquid side joint and the liquid side reducer (1).
■
Refer to the installation manual delivered with the outdoor unit for cautions on brazing pipes and for connecting pipes with flare nuts.
■
Keep the joint in a horizontal position, the caution label must be on top (see view
A
).
■
Connect the liquid side reducer (1) by tilting it ±10° and bend the field supplied liquid pipe up to the stop valve as shown in the figure (see view
A
).
If the liquid side reducer is connected vertically without bending the liquid pipes, the insulation will not fit.
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
Installation manual
6
A unit A
4 5 6 7 8 9
3
2
10
1
12 view
A
6 max
15
°
max
15
°
10
°
4 unit B
1
Liquid pipe (field supply)
2
Gas side accesory pipe (3)
(delivered with the outdoor unit)
3
Liquid side accesory pipe
(delivered with the outdoor unit)
4
Gas side joint
5
Gas side reducer (1)
6
Liquid side joint
7
Gas side reducer (3)
8
Liquid side reducer (1)
1 2 10 11 13 3
9
Gas pipe (field supply)
(select the pipe length on site)
10
Joint for same diameter pipes (field supply)
11
Joint (angle of 90°) (field supply)
12
Gas pipe 1 (field supply)
13
Gas pipe 2 (field supply)
2. A
FTER CONNECTION OF THE PIPING
Connection piping between the outdoor and indoor unit
All piping must be executed according to instructions in the installation manual of the outdoor unit and an air tight test must be performed after complete installation of the piping.
Insulation of joints
1 5 6 8 9
2
3 7
1
4
2 3 4
Step 1: Fit the insulation (1) around the reducer (2) and keep it in place with tape ( ).
Step 2: Cut the insulation (5) along the slit (4). Fit the insulation around the joint (6) and keep it in place with tape ( ) (7) without leaving a gap between the two insulated parts.
Step 3: Seal the seam between the insulation and the field piping insulation ( ) with tape ( ) (8).
Step 4: Cover the insulated parts completely with tape ( ) without leaving any gaps (9).
■
All required tape is field supply.
■
In case of indoor installation, make sure that the tape is of the fireproof type in order to comply with local regulations.
F
OR
BHFQ22P1517
Refer to the installation manual of the outdoor unit for selection and restriction for the piping between outdoor branches. Not observing restrictions on the interconnecting piping may result in malfunctioning of the unit.
Pipe size selection and cutting position of joints.
Select the correct pipe size according with the tables below and cut the joints and reducers on the correct places with a pipe cutter.
1 2
A
3 4 2
B
3
C
3
1
Main pipe
2
Outdoor unit multi connection piping kit (refer to
"Restrictions on installing the multi connection piping kit" on page 2 )
3
Pipe between the outdoor unit multi connection piping kit and the outdoor unit
4
Connection inbetween connection joints
Table 12
■
Main pipe
Select the pipe size in function of the total capacity of the outdoor unit (units A+B+C).
■
Connection inbetween connection joints
Select the pipe size in function of the total capacity of the outdoor units to be connected upstream (units B+C).
Total capacity outdoor units
16 Hp
18~22 Hp
24 Hp
26~34 Hp
36 Hp
Pipe size
(a)
Gas
Ø28.6x0.99 (1/2H)
Ø28.6x0.99 (1/2H)
Ø34.9x1.21 (1/2H)
Ø34.9x1.21 (1/2H)
Ø41.3x1.43 (1/2H)
(a) OD x minimum wall thicknes (temper grade type)
Liquid
Ø12.7x0.80 (O)
Ø15.9x0.99 (O)
Ø15.9x0.99 (O)
Ø19.1x0.80 (1/2H)
Ø19.1x0.80 (1/2H)
Table 13 Pipe between the outdoor unit multi connection piping kit and the outdoor unit
Outdoor unit
8 Hp
10 Hp
12~16 Hp
18 Hp
Pipe size
(a)
Gas
Ø19.1x0.80 (1/2H)
Ø22.2x0.80 (1/2H)
Ø28.6x0.99 (1/2H)
Ø28.6x0.99 (1/2H)
Liquid
Ø9.5x0.80 (O)
Ø9.5x0.80 (O)
Ø12.7x0.80 (O)
Ø15.9x0.99 (O)
(a) OD x minimum wall thicknes (temper grade type)
■
Cut the pipe with a pipe cutter
1 2 3
1
2
3
Joint or reducer
Cut in the center of the connections.
Field pipe
Installation manual
7
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
I
N CASE
1. E
OF
XTERIOR
FRONT PIPING
1
2
3
4
5
6
7
8
1
9
10
7
6
1
11
12
13
8
1
5
6
7
3
4
1
2
Liquid pipe (field supply)
Gas pipe 1 (field supply)
Liquid side joint (1)
To indoor unit
Gas side joint (1)
Gas side reducer (1)
Liquid side reducer (1)
8
9
Gas pipe (field supply)
Gas side joint (2)
10
Liquid side joint (2)
11
Gas pipe 2 (field supply)
12
Joint (angle of 90°) (field supply)
13
Gas pipe 3 (field supply)
2. D
IMENSIONS FOR INSTALLATION
1 2 3 detail B
<143 mm
B B B
2
3
A
1
284 mm (standard)
Gas pipe
Liquid pipe
Bottom frame
Removing or attaching the front panel becomes impossible when the distance between the bottom frame and the liquid pipe is more than 143 mm.
■
In case dimension A differs from 284 mm, adjust the field supplied interconnection piping between the joint and the outdoor unit.
3. I
NSTALLATION OF GAS AND LIQUID PIPES
Cutting the field supplied gas pipes
Use the following table in case dimension A is 284 mm.
If dimension A differs from 284 mm, adjust the L dimensions of the gas pipes 1, 2 and 3 accordingly.
For L dimension of gas pipe 3, dimension B of the field supplied
angled joint as in table 7 on page 4 has been taken into account. If
dimension B of the angled joint you use is different from that dimension B, adjust the L dimension of gas pipe 3 accordingly.
Table 14
Outdoor unit
Field supplied gas pipes (L (mm))
Gas pipe 1 Gas pipe 2 Gas pipe 3
8 Hp 51 69 282
10 Hp 57 75 252
L
12~18 Hp 101 119 218
Connection piping
■
Connect the gas and liquid pipes as shown in the figure below.
Before connecting the pipes, first connect the gas side joints and the gas side reducers (1), the liquid side joints and the liquid side reducers (1).
■
See
"2. Dimensions for installation" on page 8 for the location
(height) of the joint.
■
Refer to table 14 on page 8 for the dimensions of the field
supplied gas pipes 1, 2 and 3.
■
Refer to the installation manual delivered with the outdoor unit for cautions on brazing pipes and for connecting pipes with flare nuts.
■
Keep the joint in a horizontal position, the caution label must be on top (see view
A
).
8
9
A max
15
°
max
15
°
3 4
1
17 6 2
5
14
1
17
5
1
5
7 7 8 9 10 11 12 13
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
2
Liquid pipe (field supply)
(select the pipe length on site)
3
Gas pipe (field supply)
(select the pipe length on site)
4
Gas pipe 1 (field supply)
5
Liquid pipe supplied with the unit
6
Liquid side reducer (1)
7
Refer to table "12" on page 7 when cutting the
main pipe
8
Gas side joint (1)
17 10 17 6
1
Gas pipe supplied with the outdoor unit
3 15 2 16
9
Liquid side joint (1)
10
Gas side reducer (1)
11
Refer to table "12" on page 7 when cutting the
connection inbetween connection joints
12
Gas side joint (2)
13
Liquid side joint (2)
14
Gas pipe 2 (field supply)
15
Joint (angle of 90°) (field supply)
16
Gas pipe 3 (field supply)
17
Refer to table "13" on page 7 when cutting the
pipe between multi connection piping kit and outdoor unit
Installation manual
8
I
4. A
FTER CONNECTION OF THE PIPING
Follow the instructions in the paragraph
"4. After connection of the piping" on page 4
.
N CASE OF LOWER FRONT
unit A
PIPING
unit B
1
2
3
4
5
9
10
1
6
7
8
1
11
12
7
8
9
3
13
1
1
Liquid pipe (field supply)
2
Gas pipe 1 (field supply)
3
Joint (angle of 90°) (field supply)
4
Gas side joint (1)
5
To indoor unit
6
Liquid side joint (1)
7
Liquid side reducer (1)
8
Gas side reducer (1)
10
3
14
3
15
Standard installation
1 2 3 detail
A
<143 mm
unit C
9
Gas pipe 4 (field supply)
10
Gas pipe (field supply)
11
Gas side joint (2)
12
Liquid side joint (2)
13
Gas pipe 2 (field supply)
14
Gas pipe 5 (field supply)
15
Gas pipe 3 (field supply)
1 2
1. I
NSTALLATION OF GAS AND LIQUID PIPES
Cutting the field supplied gas pipes 1 to 5
Cut the pipes 1 to 5 according to table
For L dimension of the gas pipes 1 to 5, dimension B of the field
supplied angled joint as in table 7 on page 4 has been taken into
account. If dimension B of the angled joints you use is different from that dimension B, adjust L dimensions of gas pipes 1 to 5 accordingly.
Table 15
Outdoor unit
Field supplied gas pipes (L (mm))
Gas pipe 1 Gas pipe 2 Gas pipe 3 Gas pipe 4 Gas pipe 5
8 Hp 113 131 166 58 236
10 Hp 83 101 136 82 224
L
12~18 Hp 49 67 102 148 212
Connection piping
■
Connect the gas and liquid pipes as shown in the figure below.
Before connecting the pipes, first connect the gas side joints and the gas side reducers (1), the liquid side joints and the liquid side reducers (1).
■
Refer to the installation manual deliverd with the outdoor unit for cautions on brazing pipes and for connecting pipes with flare nuts.
■
Keep the joint in a horizontal position, the caution label must be on top (see view
A
).
A
5
6 max
15
°
max
15
°
1
7
3
4
16
1
13
16
1
1
2
3
150
222
Gas pipe
Liquid pipe
Bottom frame
Removing or attaching the front panel becomes impossible when the distance between the bottom frame and the liquid pipe is more than 143 mm.
NOTE
When the dimensions exceed these of the standard installation, extend the pipes between the outdoor unit and the joint accordingly (field supply).
5 6 2 8 2 9 10 11
12
13
14
15
16
8
9
10
11
4
5
6
7
1
2
3
12 8 10 7 2 2 9 4 14 4 15 16
Gas pipe supplied with the outdoor unit
Liquid pipe (field supply)
Gas pipe 1 (field supply) refer to table 15 on page 9
Joint (angle of 90°) (field supply)
Gas side joint (1)
Liquid side joint (1)
Gas pipe 4 (field supply) refer to table 15 on page 9
Liquid side reducer (1)
Gas pipe (field supply) (select the pipe length on site)
Gas side reducer (1)
Gas side joint (2)
Liquid side joint (2)
Gas pipe 2 (field supply) refer to table 15 on page 9
Gas pipe 5 (field supply) refer to table 15 on page 9
Gas pipe 3 (field supply) refer to table 15 on page 9
Liquid pipe supplied with the outdoor unit
Installation manual
9
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
I
2. A
FTER CONNECTION OF THE PIPING
Follow the instructions on
"2. After connection of the piping" on page 5 .
N CASE OF BOTTOM PIPING
Be sure to foresee enough space for brazing and piping work under the unit.
If a centralized drain pan kit and/or a vibration proof base are used, the dimensions marked with “(x)” in the following figure will vary. Refer to the table below to determine the correct length of the field pipes.
unit A unit B unit C
1
detail
2
1. I
NSTALLATION OF GAS AND LIQUID PIPES
Cutting the field supplied gas pipes 1 and 2 and the gas side accessory pipe 3
Cut the pipes according to table
For L dimension of gas pipe 1 and of gas pipe 2, dimension B of the
field supplied angled joint as in table 7 on page 4 has been taken into
account. Further, connection of gas and field supplied joints for same diameter are of the type without stoppers. If dimension B of the angled joint you use is different and/or if the joints for same diameter pipes have stoppers, adjust L dimensions of gas pipes 1 and 2 accordingly.
Table 17 For outdoor unit A and B
Outdoor unit
Gas side accessory pipe 3
(delivered with the unit)
B (mm)
(x) dimension
100 139 233
8 Hp 87 42 0
(b)
100
—
Gas pipe 1
(field supply)
L(mm)
(x) dimension
139 233
— 46
10 Hp
12~18 Hp
57
0
(b)
18
0
(b)
0
(b) a
B
0
(b)
—
—
—
39
76
148 a = cutting position b = no cutting required
Table 18 For outdoor unit C
Outdoor unit
Gas side accessory pipe 3
(delivered with the unit)
B (mm)
(x) dimension
100 139 233
8 Hp 0
(b)
0
(b)
0
(b)
100
91
Gas pipe 2
(field supply)
L(mm)
(x) dimension
139 233
130 224
L
10 Hp
12~18 Hp
0
(b)
0
(b)
0
(b)
0
(b)
0
(b) a
B
0
(b)
142 181 275
64 103 197 a = cutting position b = no cutting required
L
1
Liquid pipe
2
Gas pipe
Table 16
141
213
(x)
Distance from the foundation or floor
Standard
Central drain pan kit installed
Vibration proof base or vibration proof base + central drain pan kit installed
(x)
100
139
233
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
Installation manual
10
Connection piping
■
Remove the knockout plate on the bottom frame. Refer to the installation manual delivered with the outdoor unit.
■
Connect the gas and liquid pipes as shown in the figure below.
Before connecting the pipes, first connect the gas side joints and the gas side reducers (1), the liquid side joints and the liquid side reducers (1).
■
Refer to the installation manual deliverd with the outdoor unit for cautions on brazing pipes and for connecting pipes with flare nuts.
■
Keep the joint in a horizontal position, the caution label must be on top (see view
A
).
■
Connect the liquid side reducer (1) by tilting it ±10° and bend the field supplied liquid pipe up to the stop valve as shown in the figure (see view
A
).
If the liquid side reducer is connected vertically without bending the liquid pipes, the insulation will not fit.
A unit A
3
1
2
14
16
4 unit B view
A
4 max
15
°
max
15
°
10
°
5
3
1
2
14
16
11 unit C
3
2
5 6 7 8 9 1 10 6
1
2
3
7
8
9
4
5
6
Liquid pipe (field supply)
Gas side accessory pipe (3) delivered with the outdoor unit
Liquid pipe supplied with the outdoor unit
Liquid side joint (1)
Gas side joint (1)
Gas side reducer (1)
Liquid side reducer (1)
Gas side reducer (4)
Gas pipe (field supply) (select the pipe length on site)
12 7 13 1 9
10
11
12
13
14
15
16
14 15 17
Gas side joint (2)
Liquid side joint (2)
Gas side reducer (3)
Liquid side reducer (2)
Joint for same diameter pipes (field supply)
Joint (angle 90°) (field supply)
Gas pipe 1 (cut piping
17
Gas pipe 2 (cut piping
2. A
FTER CONNECTION OF THE PIPING
Follow the instructions on
"2. After connection of the piping" on page 7
.
NOTE 1
In case your installation requires gas field piping of Ø34.9 or Ø41.3 in function of the total capacity of the outdoor units, proceed as follows for installation of additional gas pipe reducers (7) , (8) + (9).
BHFQ22P1007
1 2
Ø34.9
Ø41.3
1 3
ID Ø31.8
OD Ø31.8
BHFQ22P1517
1 2
(see
A
)
ID Ø31.8
Ø34.9
Ø41.3
1 5
ID Ø38.1
4
6
ID Ø31.8
2
3
1
Ø34.9
Ø41.3
2
3
ID Ø31.8
7
7
A
5
6
3
4
1
2
Field piping
Gas side reducer (7)
Gas side reducer (9)
Gas side joint
Gas side reducer (8)
Gas side joint (1)
Gas side joint (2)
Cut at the center of the connection with a pipe cutter
NOTE 2
BHFQ22P1007
1
(see
A
)
ID Ø12.7
2
(see
A
)
ID Ø15.9
3
Ø12.7
(see
A
)
ID Ø12.7
4 1
BHFQ22P1517
1 5
(see
A
)
ID Ø19.1
6
Ø15.9
Ø15.9
(see
A
)
ID Ø15.9
2
(see
A
)
ID Ø12.7
(see
A
)
1
ID Ø12.7
Ø12.7
2
(see
A
)
ID Ø15.9
7
7
A
5
6
3
4
1
2
Field piping
Liquid side reducer (3)
Liquid side joint
Liquid side reducer (5)
Liquid side reducer (4)
Liquid side joint (1)
Liquid side joint (2)
Cut at the center of the connection with a pipe cutter
Installation manual
11
BHFQ22P1007+1517
Outdoor unit multi connection piping kit
4PW28994-1
Zandvoordestraat 300, B-8400 Oostende, Belgium 4PW28994-1
advertisement
Key Features
- Multi-connection piping for multiple outdoor units
- Includes reducers and joints for different pipe sizes
- Ensures secure and efficient refrigerant pipe connection
- Improves installation efficiency
- Suitable for both front and bottom connection installations