Sonavision Subcom 2000, 3301, 3303, 3302, 3255, 3261, 3090, 3091, 3301-2001, 3301-2002, 3255-2001, 3261-2001, 3400-2001, 3400-2002 Operation and Installation Manual

Sonavision Subcom 2000, 3301, 3303, 3302, 3255, 3261, 3090, 3091, 3301-2001, 3301-2002, 3255-2001, 3261-2001, 3400-2001, 3400-2002 Operation and Installation Manual

Below you will find brief information for Diving Bell Emergency Communication System Subcom 2000, Surface Unit 3301, Bell Internal Unit 3303, Bell External Unit 3302, Bell Battery Pack 3255. The Subcom 2000 system provides emergency backup communications in the event of umbilical failure to the wired system. The surface unit contains an internal 24V battery pack and integral charger unit. The Bell Unit has an external 24V battery pack, which can be recharged by the charger provided. The system also features an auxiliary emergency systems optional Strobe Light, which can be activated when the communications channel is opened up by virtue of the power fail detection circuitry operating or the ON/OFF VOLUME control is turned to the ON position.

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Diving Bell Emergency Communication System Subcom 2000 Operation Manual | Manualzz

Sonavision Ltd.

Aberdeen, Scotland

OPERATION AND

INSTALLATION MANUAL

DETAILS OF THE EQUIPMENT

PART NUMBER: 3301

SUBCOM 2000 DIVING BELL EMERGENCY

COMMUNICATION SYSTEM MANUAL

DESCRIPTION:

Issue 1 3400-31-0016 Page 1 of 53

Sonavision Ltd.

Aberdeen, Scotland

0

1

2

3

4

5

ORIGINATOR:

ENGINEER:

PRODUCTION:

ISS DATE DESCRIPTION

APPROVALS

R HARDIE

R.J HARDIE

29/03/10 DRAFT FOR APPROVAL

RELEASE FOR PRODUCTION

The latest issue of this document is held in electronic form.

This is available from our website www.sonavision.co.uk

BY

RH

COPYRIGHT © SONAVISION LIMITED

AUGUST 2008

The copyright in this document is the property of Sonavision Limited. The document is supplied by Sonavision Limited on the express terms that it may not be copied, used, or disclosed to others except as authorised in writing by Sonavision Limited.

Sonavision Limited reserves the right to change, modify and update designs and specifications as part of their ongoing product development programme.

Issue 1 3400-31-0016 Page 2 of 53

CHK

Sonavision Ltd.

Aberdeen, Scotland

Address

Telephone

Fax

Email

Website

TECHNICAL SUPPORT

Sonavision LTD,

Unit 12 Energy Development

Centre,

Aberdeen Science and Energy

Park,

Bridge Of Don,

AB23 8GD,

Scotland

+44 (0)1224 707737

+44 (0)1224 827290 [email protected]

www.sonavision.co.uk

Issue 1 3400-31-0016 Page 3 of 53

Sonavision Ltd.

Aberdeen, Scotland

MAINTENANCE AND WARRANTY POLICY

Sonavision Limited warrants that its products are free from defects at the time of delivery and subject to the conditions listed below, undertakes to repair, or at its option replace, any product found to be defective in material or workmanship within one year after delivery, whichever is less, to the original purchaser by Sonavision Limited or its authorised representative.

CONDITIONS

1. Sonavision Limited must be immediately notified of any suspected defect and if advised by Sonavision Limited, the equipment subject to defect shall be returned to Sonavision Limited, freight prepaid.

2. This warranty does not cover defects which are caused as a result of improper usage, repair, maintenance, alteration or installation unless such activities have been undertaken by Sonavision Limited or its authorised representative.

3. On completion of any warranty work, Sonavision Limited will return the equipment, freight prepaid.

4. Sonavision Limited retains the sole right to accept or reject any warranty claim.

SAFETY AND ENVIRONMENTAL STATEMENT

1. Lethal voltages are exposed within the control unit when the top cover is removed. The unit should always be disconnected from the mains supply before removing or operating any internal components.

2. The unit should be earthed at all times.

3. The unit contains electrostatically sensitive devices (ESSD). Appropriate static protection should be used when handling subassemblies.

RELATED DOCUMENTS

Document Number Document Title

Issue 1 3400-31-0016 Page 4 of 53

Sonavision Ltd.

Aberdeen, Scotland

TABLE OF CONTENTS

SECTION 1

1.1

1.2

1.2

SECTION 2

SECTION 3

3.1

3.2

3.3

3.4

3.5

SECTION 4

4.1

4.2

4.3

4.4

4.4.1

4.4.2

4.4.3

4.4.4

4.4.5

SECTION 5

5.1

5.2

5.3

SECTION 6

SECTION 7

7.1

7.2

7.3

Issue 1

INTRODUCTION

INITIAL INSPECTION

PHYSICAL CHECK

ELECTRICAL CHECK

SPECIFICATION

SYSTEM COMPONENTS

SURFACE UNIT

BELL INTERNAL UNIT

BELL EXTERNAL UNIT

BELL BATTERY PACK

STROBE LIGHT ASSEMBLY

SYSTEM DESCRIPTION

OVERVIEW

CONTROLS - BELL EQUIPMENT

CONTROLS - SURFACE UNIT

THEORY OF OPERATION

Receiver

Transmitter

Filter, Mixer and Oscillator

Voltage Regulator and Electronics Switch Circuits

Transducer

INSTALLATION

SURFACE UNIT

BELL INTERNAL UNIT

BELL EXTERNAL UNIT

COMMISSIONING

SERVICE

OPERATIONAL SPARES

BASE SPARES - MAJOR ITEMS

BASE SPARES - COMPONENT PARTS

3400-31-0016 Page 5 of 53

Sonavision Ltd.

7.4

7.4.1

7.4.2

SECTION 8

8.1

SECTION 9

9.1

9.2

9.3

SECTION 10

BATTERY MAINTENANCE

Surface Unit Batteries

Bell Unit Batteries

OPTIONS

STROBE LIGHT

SYSTEM DIAGRAMS

SURFACE UNIT DRAWINGS

BELL UNIT DRAWINGS

BATTERY CHARGER

PARTS LISTS

Aberdeen, Scotland

Issue 1 3400-31-0016 Page 6 of 53

Sonavision Ltd.

SECTION 1

1.1

1.2

1.3

Issue 1

Aberdeen, Scotland

INTRODUCTION

The Subcom 2000 Emergency Bell Communication System is designed primarily for emergency back-up to the umbilical wired communications generally used in diving bell installations and would be used in the event of failure of the wired system.

Subcom 2000 is a through water acoustic system and does not rely on the integrity of the bell's umbilical, with its own battery pack being sufficient for twenty hours of operation under normal conditions. The surface receiver unit also has an internal battery pack.

INITIAL INSPECTION

As soon as the system is unpacked, inspect for any damage that may have occurred during transit. Retain all the packing materials until the inspection is complete. If damage is found, notify the carriers and authorised Sonavision Ltd Representative immediately.

PHYSICAL CHECK

This check should confirm that there are no damaged connectors, dents or scratches to the undersea units which might result in excessive corrosion or water ingress.

ELECTRICAL CHECK

Connect the undersea units together as shown in the interconnecting diagram and wire the penetrator cable into the

Bell Internal Unit.

Note the tow wire connection to Bell 24V a.c./d.c. supply is not required for operation of voice communication.

The Bell Battery Pack is shipped fully charged and care should be taken to avoid short circuits. Careful attention must be given to the maintenance of the batteries as instructed in Section 7.4,

Battery Maintenance.

With the Transducer connected to the Bell External Unit a strong signal should be heard from the loud-speaker on scratching the

Transducer surface.

A similar test with the Surface Unit should be conducted.

Final Functional test may be carried out by immersing both sets of transducers in a bucket of water or by smearing the face of each transducer with silicon grease and connect them face to face bonded by the silicon grease. Then verify that two way speech communications is possible.

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Sonavision Ltd.

SECTION 2

Encapsulated

Issue 1

SPECIFICATION

Carrier:

Transmission Frequency:

Audio Freq. Bandwidth:

Modulation:

Transmit Power:

Receiver Sensitivity:

Audio Power:

Power Requirements:

Surface Unit:

Bell Unit:

Standby Current:

Transmit Current:

Transducers:

Beam Pattern:

Depth Rating:

Battery Capacity:

Surface Unit:

Bell Unit:

Dimensions:

Surface Unit:

Bell Internal Unit:

Bell Battery Pack:

3400-31-0016

Aberdeen, Scotland

25kHz ±0.01%

25.3 - 29.5kHz

4.2kHz

Single Sideband

Suppressed Carrier

10 Watts

0.40 uBar

1 Watt into 8 ohms

Internal Battery Pack

(rechargeable 115/240V a.c. or 24 Volts d.c.)

24V a.c./d.c. or 24V Bell

Battery Pack

80mA

0.5 Amp

Polyurethane

Pre-stressed Piston

Hemispherical

600 metres

20 hours (20% transmit)

20 hours (20% transmit)

Height:

Width:

Depth:

Weight:

Height:

Width:

Depth:

Weight:

160.0mm

520.0mm

310.0mm

16.5kg

160.0mm

260.0mm

95.0mm

3.0kg

Height:

Diameter:

465.0mm

152.0mm

Page 8 of 53

Sonavision Ltd.

Bell External Unit:

Bell Transducer:

Aberdeen, Scotland

Weight in Air: 11.0kg

Weight in Water: 3.5kg

Height:

Diameter:

65.0mm

52.0mm

Weight in Air: 8.0kg

Weight in Water: 1.5kg

Height: 125.0mm

Diameter: 60.0mm

Weight in Air: 1.5kg

Weight in Water: 0.5kg

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Sonavision Ltd.

3.5

3.2

SECTION 3

3.1

3.3

3400-2001

3400-2002

3.4

Aberdeen, Scotland

SYSTEM COMPONENTS

SURFACE UNIT: a) Hand Microphone: b) c)

Charge/Monitor Cable:

Model 3301

Model 3301-1004

Model 3301-2001

Tape/Unscrambler Cable Assembly: Model 3301-2002 d) 27kHz Transducer Assembly: e) Boom Headset:

Model 3090

Model 3260

(optional)

BELL INTERNAL UNIT:

BELL EXTERNAL UNIT:

Model 3303

Model 3302 a) Transducer Assembly: Model 3091 b) R/A Penetrator Cable Assembly: Model c) Straight Penetrator Cable Assy:

BELL BATTERY PACK:

(optional)

Model

(optional)

Model 3255 a) Power Cable Assembly:

STROBE LIGHT ASSEMBLY:

Model 3255-2001

Model 3261

(optional) a) Strobe Light Cable Assembly: Model 3261-2001

(A dummy connector will be supplied to cover the unused battery terminals if a Strobe Light is not used).

Issue 1 3400-31-0016 Page 10 of 53

Sonavision Ltd.

SECTION 4

4.1

Issue 1

Aberdeen, Scotland

SYSTEM DESCRIPTION

OVERVIEW

The Subcom 2000 System is a wireless acoustic underwater communication system designed for emergency backup communications between a Diving Bell and its surface support.

The communications system operates as standard on 27kHz

SSBSC, compatible with present submersible equipment.

Transmit power is 10 Watts rms on communications.

All bell electronics and batteries are housed in an external pressure housing, which results in greater safety and increased reliability as helium ingress cannot occur and high internal humidity problems do not exist. Only a minimum amount of bell-space is occupied by the small Bell Internal Unit which houses an 8 ohm loudspeaker which also serves as a microphone.

The Surface Unit is provided with a variable squelch control for use in noisy environments. This facility also helps to conserve battery power.

Automatic gain control is provided on both Surface and Bell

Units, with manual variation of gain also being possible on the

Surface Unit.

The system also features the normal advantages of Single

Sideband Suppressed Carrier working (SSBSC) as opposed to

Double Sideband (DSB). For the same audio bandwidth the noise bandwidth is halved giving a 3dB reduction in noise in an

SSBSC system. Additionally, all the transmitted power is audio information in SSBSC system, whereas in a DSB system half the power is wasted in transmitting an additional sideband containing no extra information.

The Surface Unit contains an internal 24V rechargeable battery pack and integral charger unit. The batteries may be charged through the charge input socket. This should not be connected during normal operation as it will reduce the transmitted power.

The Bell Unit has an external 24V battery pack which can be recharged by the charger provided. This should be done by disconnecting the cable between the Bell Battery Pack and the

Bell External Unit at the Electronics Housing and connecting this to the charger.

At monthly intervals allow both surface and subsea battery packs to fully discharge by leaving the systems switched on.

The subsea battery may be discharged more quickly be connecting a 22 ohm wire-wound resistor (rated at 50 Watts and mounted on a metal heatsink) to the battery for up to four hours

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4.2

Issue 1

Aberdeen, Scotland

depending on the initial state of charge. Discharge ought to be stopped when the voltage reaches 20 Volts. Take care not to leave such a load connected after normal discharge, otherwise the battery pack may be driven into DEEP DISCHARGE and be

PERMANENTLY DAMAGED.

CONTROLS - BELL INTERNAL UNIT

VOLUME: This control is used to switch ON the Bell

Unit communications and the Strobe Light and to vary the volume of the received communications. When switched on the unit is normally on receive.

PTT: This control when depressed, switches the

Bell Unit to transit mode, enabling speech to be input to the Bell Internal Unit speaker which is configured as a microphone.

STANDBY: In the UP position, this switch allows normal received operation of the system to be controlled by the ON/OFF

VOLUME control. In the STANDBY position, it enables the Power Fail Detect

Circuit to operate. This facility monitors the bell supply (24V d.c. or a.c.), so that if a power fail occurs, the Bell Unit is automatically activated communications and strobe. giving

NOTE: If the Bell supply is not connected the

STANDBY position should not be used.

PING AUX: In the ON position, this switch will enable the auxiliary emergency systems optional Strobe Light to be activated when either: a) The communications channel is opened up by virtue of the power fail detection circuitry operating. b) The ON/OFF VOLUME control is turned to the ON position. In the OFF position the

Strobe is disabled.

AUX SPEAKER: This is a jack socket which when utilised will disconnect the speaker mounted in the control box and allow another suitable loudspeaker of 8 ohms impedance to be connected.

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4.3

Issue 1

Aberdeen, Scotland

BELL SUPPLY: This is a gland situated on the side of the Bell

Internal Unit which allows entry of the 24V supply required by the power fail detect circuitry. This is purely a monitoring function and is not required to power the

Bell System. The External Battery Pack is supplied to power the system since the effects of supply-borne interference is minimised and battery capacity can be more accurately estimated with only one power supply.

CONTROLS - SURFACE UNIT

FUSE: Holder for system main fuse 1.25 inch 5 amp.

VOLUME: This acts as the overall system power switch and speech volume control. When switched on the unit is normally on receive.

GAIN: Controls gain of high frequency front end stage. Under normal conditions the switched AGC position should be employed.

SQUELCH: Variable squelch control which can be disabled. This should be adjusted to give no loud background noise in receive mode except during voice transmission from Bell

Unit.

PING Rx:

PTT:

Not Used.

With SPEAKER/HEADSET switch set for

SPEAKER this control switches the Surface

Unit to transmit mode enabling speech to be input to the integral loudspeaker which is configured as a microphone.

SPEAKER/HEADSET: Controls type of speaker/microphone configuration.

SPEAKER position should be selected when using a fist microphone with integral

PTT switch and internal loud-speaker.

HEADSET position should be selected when using headset with combined boom microphone and cable PTT switch.

HEADSET/

MICROPHONE

Connector for microphone or headset.

TRANSDUCER: Connector for 27kHz Surface Transducer.

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Sonavision Ltd.

4.4

4.4.1

4.4.2

Issue 1

Aberdeen, Scotland

TAPE/UNSC.:

CHARGE:

PING TDCR:

Connector for direct output of transmitted and received speech, suitable for tape recording or connection to a helium speech unscrambler.

Connector for mains or 24V d.c. battery charging supply input.

Not Used.

THEORY OF OPERATION

The basic circuitry of the Subcom 2000 System is identical for both Surface and Bell Units and the following technical description will apply to both units.

The Subcom 2000 is an SSBSC transceiver operating on the upper sideband of a 25kHz crystal controlled carrier. The system is composed of five basic units, as follows:

Receiver

Acoustic sound pressure waves are sensed by the Transducer which converts them into electrical energy. These signals are fed to the input of the receiver. The signals are amplified by the high frequency (27kHz) front end section of the receiver. The high frequency section of the receiver contains the automatic gain control (AGC) element of the receiver which will be referred to later. The amplified signal from the high frequency section of the receiver is then connected to the bandpass filter where the signal is band limited to remove noise and provide improved selectivity of received signals.

The signal is then fed to the chopper mixer circuit where it is mixed with a 25kHz signal from the crystal oscillator. This process produces sum and difference frequencies between the received signal and the crystal oscillator. The difference frequency is then filtered out by the lowpass filter which follows the mixer circuit. This audio signal is now coupled to the

Preamplifier which, after amplification, couples the signal to the volume control where its level can be adjusted before going to the audio power amplifier and AGC amplifier, which further amplifies the audio signals and converts it to a d.c. level for the purpose of controlling the gain of the receiver high frequency front end.

Transmitter

Upon pressing the PTT switch, audio signals from the device acting as the microphone (ie. a fist microphone loudspeaker or boom microphone) will be coupled to the microphone amplifier circuit. This signal is then mixed with a signal from the crystal

3400-31-0016 Page 14 of 53

4.4.3

4.4.4

4.4.5

Sonavision Ltd.

Aberdeen, Scotland

oscillator by the chopper mixer circuit. This produces both an upper and lower sidebands. The bandpass filter then selects the upper sideband signal which is coupled to the power amplifier which drives to the Transducer.

Filter, Mixer and Oscillator

The filter circuits extract the bandwidth of frequencies utilised by the system. These signals are mixed with a 25kHz ±0.01% signal from the oscillator circuit by the mixer circuit.

Voltage Regulator and Electronics Switch Circuits

The voltage regulator produces a 12V regulated level from the

24V unregulated input. The 12V level is fed to the receiver or transmitter by the electronic switch circuit as controlled by the

PTT switch. The power amplifier circuit also uses the unregulated 24V supply direct.

Transducer

A bi-directional device used to convert electrical energy into acoustic energy and acoustic energy into electrical energy.

Inadequate separation between Transducers on the ship for communications or any other purpose is the major likely cause of system interference.

Issue 1 3400-31-0016 Page 15 of 53

5.2

Sonavision Ltd.

SECTION 5

5.1

Issue 1

Aberdeen, Scotland

INSTALLATION

SURFACE UNIT

The Surface Unit is fully self-contained and may be operated from any location on the support vessel.

The charge cable supplied identifies the power connection, and only one of these should be connected as required. (Take great care not to let the free ends of this charging cable short together otherwise damage will be caused to one of the relays in the power module. Keep the leads insulated except when being used).

The TAPE/UNSC cable should be terminated as required for the appropriate equipment used.

Careful consideration should be given to the Surface Transducer deployment, especially with regard to other acoustic transducers on the ship, ie. dynamic positioning systems, echo sounders, etc. The communication transducer should be placed as far from these other sources as physically possible.

The communications transducer (27kHz) should be run out to full cable length and should be at least fifteen metres below the support ship.

BELL INTERNAL UNIT

The Internal Bell Unit should be mounted by means of the mounting holes provided at about head height within the bell.

Connections are required to the Bell External Unit via an 8 way penetrator assembly.

Cable Assembly continuity from the 8 way Kintec should be tested and each termination identified prior to installation. This cable should then be fed into the Bell Internal Unit via the side entry cable gland and terminated as shown on the Subcom 2000

System Bell Equipment Interconnection Diagram.

An auxiliary speaker output is provided by means of a covered jack socket on the unit.

A cable entry gland is provided so that a feed of 24V a.c. or d.c. from the umbilical bell supply can be sensed inside the Bell

Internal Unit. This is used to automatically activate the emergency communication circuits and auxiliary systems in the event of this voltage being removed for whatever reason whilst the system is in STANDBY mode. When this occurs, the Strobe

Light if fitted will be activated, provided that the PING AUX and

STANDBY switches are in the ON position. Signals to the bell will be enabled and low volume speech will be reproduced by the loud-speaker until such time as the volume control is turned up manually. If the system has been turned on in this automatic

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Sonavision Ltd.

5.3

Aberdeen, Scotland

manner it is necessary to physically turn the ON/OFF VOLUME control to the ON position before starting to transmit from the

Bell Internal Unit.

BELL EXTERNAL UNIT

The External Electronics Housing (identified by having three bulkhead connectors) should be mounted anywhere suitable on the bell bumper bar with the Bell Battery Pack in a separate housing being located in close proximity. Extreme care should be taken when mounting these units to prevent damage to the anodic coating.

The Transducer should be mounted towards the top of the bell.

The battery unit should be connected to the Electronics Housing via the 3-way Power Cable Assembly provided. The penetrator cable assembly should be connected to the 8-way bulkhead connector, and the transducer to the 4-way bulkhead connector.

The cap screws which secure the lids to the housing should be periodically checked for tightness, particularly after transit.

Issue 1 3400-31-0016 Page 17 of 53

Sonavision Ltd.

SECTION 6

Aberdeen, Scotland

COMMISSIONING

Switch the Surface Unit ON, and check that the front panel indicator is illuminated. Turn the squelch control to the OFF position and turn the volume control clockwise. Scratch the

27kHz communications transducer and a scratching sound should be heard from the speaker (or headset if fitted and the

SPEAKER/HEADSET switch is in the HEADSET position).

Rattling a set of keys near the transducer will produce sufficient acoustic energy to be reproduced quite clearly.

To talk from the Surface Unit to the Bell Unit, put

SPEAKER/HEADSET switch to the SPEAKER position and press PTT on the hand microphone to talk. If a headset is being used this switch should be in the HEADSET position.

Transmission can also be achieved by talking into the speaker on the Surface Unit with the switch in the SPEAKER position although the quality and clarity of the communications is degraded when this contingency feature is employed. A spring biased PTT switch is provided on the front panel to enable this facility to be used if required.

Issue 1 3400-31-0016 Page 18 of 53

7.3

7.2

7.1

Issue 1

Sonavision Ltd.

SECTION 7

Aberdeen, Scotland

SERVICE

To minimise operational downtime of the system it is recommended the spare parts listed under operational spares be carried on the support vessel while the more comprehensive list of major items should be held at a shore base, where maintenance and repair work is normally undertaken. The third list gives details of some of the more critical components required to maintain full operational status. Reference should be made to the parts list section for comprehensive details of components used.

Extensive stocks of all components used in the Subcom 2000 are held by Stenmar Sonavision Ltd and are available on a twenty-four hour basis as are our fully experienced field service engineers.

OPERATIONAL SPARES

Part Number Item

3302

3303

3255

3255-2001

3090

3091

3261

3261-2001

Electronics Unit

Bell Internal Unit

Battery Pack

Power Cable

Surface Transducer

Bell Transducer

Strobe Light Assembly (if fitted)

Strobe Cable (if fitted)

BASE SPARES - MAJOR ITEMS

Part Number Item

3301-3001

3301-3002

3301-3003

3301-3004

3301-1001

3302-01-002

3302-3001

3302-3002

3303-3001

3091

3242-3001

Tx/Rx Board

Mixer/Oscillator Board

Voltage Regulator Board

Squelch Board

Power Module

U/W Housing (also used for Battery Pack)

Power Board

Modulator Board

PTT PCB/Switch Assembly

Bell Transducer

Battery Charger Board

BASE SPARES - COMPONENT PARTS

SURFACE UNIT:

Part Number

0185-1015

Item

Volume/Squelch/Gain Potentiometer

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Issue 1

Aberdeen, Scotland

0780-1001

0535-1005

3303-5001

0700-1004

0355-1009

3301-1004

0340-1004

0710-1002

0710-1001

Rechargeable Batteries (two required per system)

Chassis Edge Connector

Loudspeaker

Push to Talk Switch

Output Power Transistor

Hand Microphone

Power/Charge Indicator

Modulation Lamp

Modulation Lamp Holder

ELECTRONICS UNIT:

Part Number Item

0800-1028

0550-1005

0550-1004

0550-1001

End Cap O-ring (248)

HS04 3BPX Bulkhead Connector

HS04 4BPX Bulkhead Connector

HS06 8BP Bulkhead Connector

BATTERY PACK:

Part Number Item

0800-1028

0780-1002

0550-1005

End Cap O-ring (248)

Rechargeable Batteries (two per system)

HS04 3BPX Bulkhead Connector (two per system)

BELL INTERNAL UNIT:

Part Number Item

0185-1015

0700-1003

3303-5001

0535-1007

0535-1008

Volume Potentiometer

Standby Switch

Loudspeaker

Jack Socket

Jack Socket Cover

BATTERY CHARGER:

Part Number Item

0610-1004

0710-1003

0340-1002

0340-1001

0680-1001

0700-1003

0550-1005

Transformer

Red Indicator

Yellow Indicator

Green Indicator

Current Meter

Power Switch

HS04 3BPX Bulkhead Connector

3400-31-0016 Page 20 of 53

Sonavision Ltd.

7.4

7.4.1

7.4.2

Issue 1

Aberdeen, Scotland

BATTERY MAINTENANCE

Surface Unit Batteries a) Charge for twelve hours from discharge state. Indicated by power ON indicator changing from green to red.

Connect charge lead to either mains supply or 24V d.c.. b) The batteries should not be charged with system operating. c) Normal continuous operation on a fully charged battery should exceed twenty hours. d) Mains input to the charger's transformer may be selected to be either 115V or 240V a.c. by internally wiring the appropriate tags on the transformer.

Bell Unit Batteries a) Charge batteries using the constant current charger provided. The required a.c. mains voltage for which the charger's transformer has been set is indicated by a label on the charger case. If required this setting may be changed by internally wiring the appropriate tags on the transformer. b) Charge batteries for fourteen hours from fully discharged state, and proportionally less from a charged state.

NOTE: The charging rate of 400mA has been chosen such that no damage should occur if the batteries are left on charge for an extended period of time. This serves no useful purpose after the batteries have acquired their full charge and the practice is not advised. c) Normal continuous operation on a fully charged battery should exceed twenty hours, although this will depend on the amount of time spent transmitting, and on the use of the Strobe Light. d) Care must be taken to avoid shorting the battery terminals. Should this happen the internal fuses may blow. Replacements are 10 amp, 1.25 inch normal blow fuses. Replacement fuses for the Strobe Light are 1.25 amp, 1.25 inch anti-surge fuses. e) At regular intervals (two-four weeks) allow batteries to fully discharge to a terminal voltage of 20V. This may be done by leaving the system switched on or by connecting a dummy load of 22 ohms, 50 Watts rating for period of up to four hours. Monitor the terminal voltage of the battery pack and stop discharging when voltage has

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Sonavision Ltd.

Aberdeen, Scotland

f) fallen to 20V. (The second battery connection provides a convenient voltage monitoring point).

Since both terminals on the battery pack are wired in parallel either terminal may be used for charging. g) The vent valve should be slackened during charge cycles but must be resealed prior to immersion.

PROTECT ANY UNUSED BATTERY TERMINALS WITH A

WATERPROOF COVER!

Issue 1 3400-31-0016 Page 22 of 53

SECTION 8

8.1

Sonavision Ltd.

Aberdeen, Scotland

OPTIONS

STROBE LIGHT

The Strobe Light option on the Subcom 2000 Bell Emergency

System gives a switched strobe facility for emergency location of the bell.

The strobe emits a high powered flash once every three seconds and is powered directly from the system battery pack.

It is switchable from inside the bell by means of a switch on the

Bell Internal Unit.

To avoid radiation interference it is important that during installations the Strobe Light be separated as much as physically possible from the bell communications transducer.

The strobe may be switched off using the PING AUX switch provided on the Bell Internal Unit.

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Sonavision Ltd.

SECTION 9

9.1

SYSTEM DIAGRAMS

SURFACE UNIT DRAWINGS

Aberdeen, Scotland

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Aberdeen, Scotland

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Sonavision Ltd.

Aberdeen, Scotland

Issue 1 3400-31-0016 Page 28 of 53

Sonavision Ltd.

9.2 BELL UNIT DRAWINGS

Aberdeen, Scotland

Issue 1 3400-31-0016 Page 29 of 53

Sonavision Ltd.

BATTERY CHARGER 9.3

Aberdeen, Scotland

Issue 1 3400-31-0016 Page 30 of 53

Sonavision Ltd.

Aberdeen, Scotland

SECTION 10

PARTS LISTS

This section details replaceable sub-assemblies of the Subcom

2000 System, followed by tables listing the components for

Stenmar Sonavision Ltd manufactured circuit boards. Please quote Stenmar Sonavision Ltd Stock Numbers when ordering components. Figures showing sub-assemblies and component locations are in Section 9.

TABLE 10.1 SURFACE UNIT, SUBASSEMBLIES

__________________________________________________________________

Sub-assembly Stenmar Sonavision Ltd Part Number

__________________________________________________________________

Power Module

Rx/Tx Board

Mixer/Oscillator Board

Regulator Board

Squelch Board

12V 4AH Gel Battery (two off)

3301-1001

3301-3001

3301-3002

3301-3003

3301-3004

0780-1001

__________________________________________________________________

TABLE 10.2

ELECTRONICS UNIT, COMPONENTS

___________________________________________________________________

Sub-assembly Stenmar Sonavision Ltd Part Number

___________________________________________________________________

Housing

End Cap

8-way Bulkhead Connector

4-way Bulkhead Connector

3-way Bulkhead Connector

Power Board

Modulator Board

Motherboard

248 O-ring

3302-01-002

3302-01-003

0550-1001

0550-1004

0550-1005

3302-3001

3302-3002

3302-3003

0800-1028

___________________________________________________________________

TABLE 10.3

BATTERY PACK, COMPONENTS

___________________________________________________________________

Sub-assembly Stenmar Sonavision Ltd Part Number

___________________________________________________________________

Housing

End Cap

Bleed Screw

3302-01-002

3255-01-003

3255-01-004

3-way Bulkhead Connector (two off) 0550-1005

Issue 1 3400-31-0016 Page 31 of 53

Sonavision Ltd.

Aberdeen, Scotland

12V 4AH Battery (two off)

10A 1.25 Fuse

1.25A 1.25 Fuse

248 O-ring

011 O-ring

0780-1002

0765-1011

0760-1007

0800-1028

0800-1005

___________________________________________________________________

TABLE 10.4

BELL INTERNAL UNIT, COMPONENTS

___________________________________________________________________

Sub-assembly Stenmar Sonavision Ltd Part Number

___________________________________________________________________

PTT Assembly

Loudspeaker

Toggle Switch (two off)

10K Log Pot c/w Switch

2 Pole Jack Socket

Jack Socket Cover

Switch Seal (three off)

Pot Seal

3303-3001

3303-5001

0700-1003

0185-1015

0535-1007

0535-1008

0805-1001

0805-1002

___________________________________________________________________

TABLE 10.5

BATTERY CHARGER, COMPONENTS

___________________________________________________________________

Sub-assembly Stenmar Sonavision Ltd Part Number

___________________________________________________________________

Charger Board

Toggle Switch

Switch Seal

Panel Meter

3 Way Bulkhead Connector

Green Led

Yellow Led

Red Neon Indicator

3242-3001

0700-1003

0805-1001

0680-1001

0550-1005

0340-1001

0340-1002

0710-1003

___________________________________________________________________

TABLE 10.6

POWER MODULE, COMPONENTS

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Resistors

R1, R2

R3

22R Resistor

10R Resistor

W22 OR22

W22 10R

0100-1008

0115-1009

Issue 1 3400-31-0016 Page 32 of 53

Sonavision Ltd.

Aberdeen, Scotland

R4

R5

R6

Capacitors

C1

C2

Semiconductors

D1, D3, D4

10R Resistor

82R Resistor

4K7 Resistor

WH25 10R

W21 82R

MR25 4K7

0.1uF 250V Polyester Capacitor 368 44104

1000uF 63V Elect. Capacitor

3A Rectifier Diode

033 18102

IN5404

0115-1007

0110-1004

0100-1072

0250-1007

0200-1037

0310-1012

D2, D5

Q1, Q2

REC1

Miscellaneous

T1

T2

L1

RL1, RL2

1A 50V Silicon Diode

NPN Power Transistor

1A 400V Bridge Rectifier

Transformer Assembly

20VA Transformer

Inductor Assembly

IN4001

2N3055

W08

-

RS207-166

N/A

0310-1001

0355-1009

0330-1004

3301-4001

0610-1005

3301-4002

12V 4 Pole Mini Relay RS348-879 0720-1006

B1, B2

-

Mini Relay Socket

Transistor Holder

RS349-068

-

0720-1007

0395-1006

-

TG

Transistor Insulating Kit - 0395-1012

Tag Strip - 0535-1013

PL6 24-way Plug RP24 0535-1001

___________________________________________________________________

TABLE 10.7

Tx/Rx BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Blank PCB - F008-03-01A

Resistors

Issue 1 3400-31-0016 Page 33 of 53

Sonavision Ltd.

Aberdeen, Scotland

R1, R2

R3, R14, R29

R4

R5

R6

R7, R10, R16,

R31

R8, R15, R30

R9, R21, R22,

R35, R36, R38

R11, R13,

R26, R28

R12

R17, R32

R18, R33

R19, R20

R23, R37

220R Resistor

68K Resistor

33K Resistor

100K Resistor

2K2 Resistor

1K Resistor

10K Resistor

100R Resistor

680R Resistor

150R Resistor

3K3 Resistor

560R Resistor

22K Resistor

1R Resistor

MR25 220R

MR25 68K

MR25 33K

MR25 100K

MR25 2K2

MR25 1K

MR25 10K

MR25 100R

MR25 680R

MR25 150R

MR25 3K3

MR25 560R

MR25 22K

LRIL 1R0

0100-1039

0100-1101

0100-1093

0100-1105

0100-1064

0100-1055

0100-1080

0100-1031

0100-1051

0100-1035

0100-1068

0100-1049

0100-1089

0105-1006

R24

R25, R34

R27

R40

Capacitors

C1,C3,C4,

C6,C9,C11-

4K7 Resistor

15K Resistor

39R Resistor

1K5 Resistor

MR25 4K7

MR25 15K

MR25 39R

MR25 1K5

0.1uF 250V Polyester Capacitor 368 44104

0100-1072

0100-1085

0100-1021

0100-1060

R41 82R Resistor MR25 82R 0100-1029

TABLE 10.7

Tx/Rx BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

0250-1007

Issue 1 3400-31-0016 Page 34 of 53

Sonavision Ltd.

Aberdeen, Scotland

C15,C22,C27,

C34

C2

C5

100pF 100V Ceramic 8123Z1000101KO 0240-1007

Capacitor

NOT FITTED

C7,C18-,C20

C23,C24,C32,

C33,C39-,C42

C8,C10,C16,

C17,C25,C38

C21,C26

10uF 25V Elect. Capacitor 030 36109

1500pF 100V Ceramic Capacitor 630 19152

470pF 100V Ceramic Capacitor 630 19472

C28

C29

100uF 16V Elect. Capacitor

2.2uF 63V Elect. Capacitor

CEA 10016

030 38228

C30,C35,C37 0.015pF 400V Polyester Capacitor 368 54153

0200-1011

0230-1018

0230-1021

0200-1007

0200-1028

0250-1002

C31

C44

C45

C47

Semiconductors

D1, D2

Q1

Q2, Q4

47uF 10V Elect. Capacitor 030 34479

470pF 100V Ceramic Capacitor 630 19471

3300pF 100V Ceramic Capacitor 630 19332

47uF 25V Elect. Capacitor

Silicon Diode

NPN Silicon Transistor

030 36479

IN4148

MPSA 14

0200-1001

0230-1015

0230-1020

0200-1013

0300-1003

0350-1005

PNP Silicon Transistor BCY71 0360-1003

Q3, Q5 NPN Silicon Transistor BC547B 0350-1003

TABLE 10.7

Tx/Rx BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Integrated Circuits

IC1 AGC Amplifier MC1590G 0420-1016

Issue 1 3400-31-0016 Page 35 of 53

Sonavision Ltd.

Aberdeen, Scotland

R6

R9

R10, R12

R14

R16, R17,

R25, R27

R18

R19

R20

R21, R23,

R28

R24, R29

IC2, IC3

Miscellaneous

T1, T2

Audio Power Amp

100T;400T N30

Transformer Assembly

TBA810S

N/A

0420-1024

3301-4007

T3 70T;60T N30

Transformer Assembly

N/A 3301-4008

___________________________________________________________________

TABLE 10.8

MIXER/OSCILLATOR BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Resistors

Blank PCB - F008-03-02A

R1, R11, R13,

R22

R2, R4

R3, R5, R7,

R8, R15

270R Resistor

33K Resistor

1K Resistor

MR25 270R

MR25 33K

MR25 1K

0100-1041

0100-1093

0100-1055

68K Resistor

3K3 Resistor

6K8 Resistor

27K Resistor

10K Resistor

22K Resistor

2K2 Resistor

1M Resistor

100R Resistor

330R Resistor

MR25 68K

MR25 3K3

MR25 6K8

MR25 27K

MR25 10K

MR25 22K

MR25 2K2

VR25 1M

MR25 100R

MR25 330R

0100-1101

0100-1068

0100-1076

0100-1091

0100-1080

0100-1089

0100-1064

0100-1129

0100-1031

0100-1043

Issue 1 3400-31-0016 Page 36 of 53

Sonavision Ltd.

Aberdeen, Scotland

R26

Capacitors

C1, C3

C2, C5, C16

C4, C17

C6, C12

4K7 Resistor

680pF 630V

Polystyrene Capacitor

NOT FITTED

0.033uF 400V Polyester

Capacitor

MR25 4K7

427 46801

368 54333

0.1uF 250V Polyester Capacitor 368 44104

0100-1072

0260-1030

0250-1004

0250-1007

TABLE 10.8

MIXER/OSCILLATOR BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

C7, C11, 2.2uF 63V Elect. Capacitor 030 38228 0200-1028

C13, C14

C8

C9, C15

C10

1000pF 250V

Polystyrene Capacitor

10uF 25V Elect. Capacitor

0.047uF 250V Polyester

Capacitor

426 41002

030 36109

368 44473

0260-1033

0200-1011

0250-1005

Semiconductors

D1, D4

D2

D3

1A 600V Silicon Rectifier Diode IN4005

Silicon Diode

6.2V Zener Diode

IN4148

BZX79C6V2

0310-1005

0300-1003

0320-1009

A1, A2

Q1-Q3, Q5,

Q6

Q4, Q7

Miscellaneous

L1, L3

L2, L5

Operational Amp

NPN Silicon Transistor

PNP Silicon Transistor

N22 Inductor Assembly

NOT FITTED

LM307N

BC547B

2N5193

N/A

0420-1005

0350-1003

0365-1005

3301-4004

Issue 1 3400-31-0016 Page 37 of 53

Sonavision Ltd.

Aberdeen, Scotland

L4

L6

0.25mm Inductor

0.125mm Inductor

N/A

N/A

3301-4006

3301-4005

Y1

-

25.0kHz Crystal

Terminal Pin

NE6SSXY

18 0218B

0480-1002

0540-1002

___________________________________________________________________

TABLE 10.9

REGULATOR BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Blank PCB - 9000-3081F

Capacitors

C1,C2,C5,C6

C3,C4,C7,C8

C9

C10

C11

Semiconductors

1.0uF 50V Multilayer Capacitor

0240-1028

MR065E105MNA

0.1uF 250V Polyester Capacitor 368 44104

470uF 40V Elect. Capacitor

1uF 35V Tantalum Capacitor

0.1uF 35V Tantalum Capacitor

032 17471

TAP1.0M35

TAP0.1M35

0250-1007

0200-1026

0210-1007

0210-1001

D1

D2-D4

Q1

Miscellaneous

1A 600V Rectifier Diode IN4005

3A 400V Silicon Rectifier Diode IN5404

12V Voltage Regulator 78H12

0310-1005

0310-1012

0425-1019

L1, L2

HS1

20T Inductor Assembly

TO3 14° c/w Heatsink

N/A

3SA015

3301-4003

0395-1005

- TO3 Insulating Kit 170-645 0295-1012

___________________________________________________________________

TABLE 10.10

SQUELCH BOARD

___________________________________________________________________

Issue 1 3400-31-0016 Page 38 of 53

Sonavision Ltd.

Aberdeen, Scotland

Q2

Q3

Q4

D1, D2

D3, D4

D5

Q1

Ref.

Number

Description Part Number Stock

___________________________________________________________________

Blank PCB - 9000-3082D

Resistors

R1 2M2 Resistor VR25 2M2 0100-1133

270R Resistor MR25 270R 0100-1041 R2

R3

R4

R5, R6

27K Resistor

47K Resistor

10K Resistor

MR25 27K

MR25 47K

MR25 10K

0100-1091

0100-1097

0100-1080

2K2 Resistor MR25 2K2 0100-1064 R7

R8, R9

Capacitors

C1

C2, C4, C5

C3

C6

Semiconductors

1K5 Resistor

22uF 35V Tantalum Capacitor

0.015uF 400V Polyester

Capacitor

2.2uF 35V Tantalum Capacitor

MR25 1K5

0.1uF 250V Polyester Capacitor 368 44104

TAP22M35

368 54153

TAP2.2M35

0100-1060

0250-1007

0210-1015

0250-1002

0210-1009

Silicon Diode

Germanium Diode

1A 50V Silicon Rectifier Diode

N Channel Transistor

NPN Silicon Transistor

NPN Silicon Transistor

PNP Silicon Transistor

IN4148

BAT85

IN4001

2N3819

BC109

BFY51

2N5193

0300-1003

0300-1001

0310-1001

0370-1001

0350-1001

0355-1004

0365-1005

Issue 1 3400-31-0016 Page 39 of 53

Sonavision Ltd.

Aberdeen, Scotland

R6, R10,

R15, R19

R7

R8

R9

R12

R13, R14

R16, R23

R17, R20

TABLE 10.10 SQUELCH BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Miscellaneous

RL1

L1

SPCO Reed Relay CCPRIJ 0720-1005

82T LA4245 Inductor Assembly

3301-4009

N/A

___________________________________________________________________

TABLE 10.11

POWER BOARD

___________________________________________________________________

Ref. Description Part Number Stock

R2

R3

R4

R5

Number

___________________________________________________________________

Blank PCB - 9000-3211

Resistors

R1, R11, R18 4K7 Resistor MR25 4K7 0100-1072

1M Resistor

47K Resistor

10R Resistor

12K Resistor

MR25 1M

MR25 47K

W22 10R

MR25 12K

0100-1129

0100-1097

0110-1009

0100-1082

10K Resistor

3K3 Resistor

4K3 Resistor

2K2 Resistor

1R Resistor

100K Resistor

330R Resistor

100R Resistor

MR25 10K

MR25 3K3

MR25 4K3

MR25 2K2

CR25 1R0

MR25 100K

MR25 330R

MR25 100R

0100-1080

0100-1068

0100-1071

0100-1064

0105-1006

0100-1105

0100-1043

0100-1031

Issue 1 3400-31-0016 Page 40 of 53

Sonavision Ltd.

Aberdeen, Scotland

C12

C13

C14

C16

C17, C18

C21

C22, C23

R21, R22

R24, R25

VR1

Capacitors

6K8 Resistor

OR22 Resistor

5K 20T Potentiometer

MR25 6K8

W22 OR22

43PTO405K0

0100-1076

0110-1008

0150-1006

C1

C2

C3, C5

C4

0.22uF 35V Tantalum Capacitor TAP0.22M35

0.47uF 35V Tantalum Capacitor TAP0.47M35

0.015uF 250V Polyester

Capacitor

352 44153

0210-1003

0210-1005

0250-1002

4.7nF 100V Ceramic Capacitor 630 19472 0230-1021

TABLE 10.11 POWER BOARD

___________________________________________________________________

C29

C7

C10

C11

Ref. Description Part Number Stock

Number

___________________________________________________________________

C6,C8,C9,

C15,C19,C20,

C24,C25,C28,

0.1uF 250V Polyester Capacitor 352 44104 0250-1007

0.01uF 250V Polyester

Capacitor

1uF 35V Tantalum Capacitor

10uF 25V Elect. Capacitor

352 44103

TAP1.0M35

030 36109

0250-1001

0210-1007

0200-1011

4.7uF 63V Elect. Capacitor

0.22uF 250V Polyester

Capacitor

0.47uF 250V Polyester

Capacitor

1000pF 160V Polystyrene

Capacitor

100uF 16V Elect. Capacitor

470uF 40V Elect. Capacitor

1.0uF 50V Multilayer Capacitor

0240-1028

030 38478

352 44224

352 45474

425 41002

143 643

032 17471

MR065E105MNA

0200-1029

0250-1009

0250-1011

0260-1033

0200-1007

0200-1026

Issue 1 3400-31-0016 Page 41 of 53

Sonavision Ltd.

Aberdeen, Scotland

C26,C27,C31

C30

Semiconductors

D1,D2,D8,D9

D3

D4-D7

TR1

TR2, TR3

1000uF 63V Elect. Capacitor

Silicon Diode

033 18102

IN4148

1A 600V Silicon Rectifier Diode IN4005

3A 400V Silicon Rectifier Diode IN5404

NPN Silicon Transistor

NPN Silicon Transistor

2N2222

2N3055

0200-1037

0300-1003

0310-1005

0310-1012

0350-1006

0355-1009

TR4, TR5

TR6

NPN Silicon Transistor

NPN Silicon Transistor

BC547B

2N2270

0350-1003

0355-1008

TABLE 10.11

POWER BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

TR7 NPN Silicon Transistor 2N4036 0355-1007

TR8, TR9

Integrated Circuits

PNP Silicon Transistor 2N5193 0365-1005

IC1

IC2, IC4

IC3

Miscellaneous

L1-L3

T1

T2

PL1

FS1

-

20W Audio Amp

12V 1A Voltage Regulator

Dual Timer

173T LA1173 Inductor Assy

13T;80T N30 Transformer Assy N/A

15T;60T FX3730 Transformer

Assembly

32-way DIN41612 PCB Plug

6.3A 20mm Quick Blow Fuse

20mm Fuse Clip

TDA2030H

MC7812CT

NE556N

N/A

N/A

100-232-053

L1427B/6.3

412 784

0420-1025

0425-1010

0420-1022

3302-4003

3302-4001

3302-4002

0510-1002

0755-1014

0740-1003

Issue 1 3400-31-0016 Page 42 of 53

Sonavision Ltd.

Aberdeen, Scotland

HS1-HS3

HS4, HS5

PBI 36CB 19° c/w Heatsink

TO30 14° c/w Heatsink

170-070

170-079

0395-1004

0395-1005

___________________________________________________________________

TABLE 10.12

MODULATOR BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Resistors

Blank PCB - 9000-3192

R1, R7

R2, R6

R3,R8,R25,

R36,R37,R43,

R45,R46,R50

R4, R11,

R29, R49

R5,R9,R33

R10

6K8 Resistor

33K Resistor

1K Resistor

68K Resistor

270R Resistor

1M Resistor

MR25 6K8

MR25 33K

MR25 1K

MR25 68K

MR25 270R

SFR25 1M

0100-1076

0100-1093

0100-1055

0100-1101

0100-1041

0100-1129

2K2 Resistor MR25 2K2 0100-1064 R12, R26

R13,R47,R51

R14,R17,R18

R15,R19,

R35,R38,R52

R16, R53

R20,R21,

R34,R40,R44,

R55,R63

R22,R23,

R32,R48,R58,

R60

R24

R27

3K3 Resistor

22K Resistor

10K Resistor

560R Resistor

100R Resistor

680R Resistor

150R Resistor

100K Resistor

MR25 3K3

MR25 22K

MR25 10K

MR25 560R

MR25 100R

MR25 680R

MR25 150R

MR25 100K

0100-1068

0100-1089

0100-1080

0100-1049

0100-1031

0100-1051

0100-1035

0100-1105

Issue 1 3400-31-0016 Page 43 of 53

Sonavision Ltd.

Aberdeen, Scotland

R30, R31

R39

R41

220R Resistor

27K Resistor

1K5 Resistor

MR25 220R

MR25 27K

MR25 1K5

0100-1039

0100-1091

0100-1060

TABLE 10.12

MODULATOR BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

R42, R56 1R Resistor CR25 1R0 0105-1006

R54, R62

R57

R59

R61

Capacitors

C1

C2

15K Resistor

82R Resistor

39R Resistor

4K7 Resistor

1000pF 160V Polystyrene

Capacitor

0.047uF 250V Polyester

Capacitor

MR25 15K

MR25 82R

MR25 39R

MR25 4K7

425 41002

352 44473

0100-1085

0100-1029

0100-1021

0100-1072

0260-1033

0250-1005

C3,C5,C27,

C33,C59

C4,C8,C13,

C14,C18,C29,

C34,C37,C41,

C45,C49,C50,

C56,C60,C61

C6,C7,C11,

C11,C12,C19,

C21,C23,C24,

C28,C35,C36,

C38-,C40,C42,

C47,C53,C55,

C62

C9,C10,C16,

C20,C30,C48

C15, C17

2.2uF 35V Tantalum

Capacitor

10uF 35V Elect. Capacitor

0.1uF 250V Polyester

Capacitor

1500pF 100V Ceramic Plate

Capacitor

TAP2.2M35

030 36109

352 44104

630 06152

4700pF 100V Ceramic Capacitor 630 06472

0210-1009

0200-1011

0250-1007

0235-1018

0230-1021

Issue 1 3400-31-0016 Page 44 of 53

Sonavision Ltd.

Aberdeen, Scotland

C22 100pF 160V Polystyrene

Capacitor

427 41001 0260-1013

C25, C43

C26, C44

0.033uF 250V Polyester

Capacitor

352 44333 0250-1004

680pF 160V Polystyrene

Capacitor

427 46801 0260-1030

TABLE 10.12

MODULATOR BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

C31 470pF 100V Ceramic Plate

Capacitor

630 06471 0235-1015

3300pF 100V Ceramic Plate

Capacitor

630 06332 0235-1020 C32

C46, C51,

C58

C52, C57

0.015uF 250V Polyester

Capacitor

47uF 25V Elect. Capacitor

352 44153

030 36479

0250-1002

0200-1013

100uF 16V Elect. Capacitor 143 643 0200-1007 C54

C57

Semiconductors

D1-D3

D4, D5

TR1-TR3,

TR6, TR7

TR4, TR8

TR5

47uF 10V Elect. Capacitor

Silicon Diode

1A 50V Silicon Rectifier Diode

NPN Silicon Transistor

PNP Silicon Transistor

NPN Silicon Transistor

030 34479

IN4148

IN4001

BC547B

BCY71

MPSA 14

0200-1001

0300-1003

0310-1001

0350-1003

0360-1003

0350-1005

Integrated Circuits

IC1, IC2

IC3, IC5

IC4

Operational Amplifier

Audio Amplifier

AGC Amplifier

LM307N

TBA810S

MC1590G

0420-1005

0420-1024

0420-1016

Issue 1 3400-31-0016 Page 45 of 53

Sonavision Ltd.

Aberdeen, Scotland

Miscellaneous

RL1, RL2

L1, L4

L2

12V DPCO Relay

560T N22 Inductor Assembly

400T N22 Inductor Assembly

KV1002-030

N/A

N/A

0720-1002

3301-4004

3301-4005

L3

T1, T3

56T N22 Inductor Assembly

100T;400T N30 Transformer

Assembly

N/A

N/A

3301-4006

3301-4007

TABLE 10.12

MODULATOR BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

T2

XTAL

70T;60T N30 Transformer Assy N/A

25.0kHz Crystal NE6 SSXY

3301-4008

0480-1002

PL1 32-way DIN41612 PCB Plug 100-232-053 0510-1002

___________________________________________________________________

TABLE 10.13

MOTHERBOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Blank PCB N/A 9000-3193

Miscellaneous

SK

TP

32-way DIN41612 Socket (2)

Turret Pin (16) 140-1969-03-

01-00

0540-1003

___________________________________________________________________

TABLE 10.14

PTT BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Blank PCB

100-232-451

-

0510-1001

9000-3148

Issue 1 3400-31-0016 Page 46 of 53

Sonavision Ltd.

Aberdeen, Scotland

R2

R3

R4, R11

R5

R6

R7

R8, R14

R9

R10,R12,R13

VR1

Capacitors

Semiconductors

D1

Miscellaneous

RL1

F1

-

TP1-TP4

SW

1A 50V Silicon Rectifier Diode

SPCO Reed Relay

100mA 20mm Anti-surge Fuse

20mm Fuse Clips

0.25" PCB Spade Terminal

4 PDT Biased Toggle Switch

IN4001

HE721C2410

034-3107

520-001

533-229

93A520B

0310-1001

0720-1004

0750-1001

0740-1003

0535-1011

0700-1005

T1 30T;690T N30 Transformer N/A 3303-4001

___________________________________________________________________

TABLE 10.15

CHARGER BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Blank PCB - 9500-034

Resistors

R1 1K2 Resistor MR25 1K2 0110-1005

NOT FITTED

2K7 Resistor

10K Resistor

47K Resistor

160K Resistor

150K Resistor

2K2 Resistor

22K Resistor

1K Resistor

50K Potentiometer

MR25 2K7

MR25 10K

MR25 47K

MR25 160K

MR25 150K

MR25 2K2

MR25 22K

MR25 1K

43PTO4050K

0100-1066

0100-1080

0100-1097

0100-1110

0100-1109

0100-1064

0100-1089

0100-1055

0150-1009

Issue 1 3400-31-0016 Page 47 of 53

Sonavision Ltd.

Aberdeen, Scotland

C1

C2

C3, C4

470uF 63V Elect. Capacitor

22uF 35V Tantalum Capacitor

10nF 160V Polystyrene HS10000/160/2.5 0260-1046

Capacitor

CEA 47063

TAP22M35

0200-1036

0210-1015

C5

C6

2.2uF 35V Tantalum Capacitor TAP2.2M35

10nF 400V Polyester Capacitor 368 54103

0210-1009

0250-1001

C7, C8 0.1uF 250V Polyester Capacitor 368 44104 0250-1007

TABLE 10.15

CHARGER BOARD

___________________________________________________________________

Ref. Description Part Number Stock

Number

___________________________________________________________________

Semiconductors

D1-D6 1A 600V Rectifier Diode IN4005 0310-1005

D7, D8

ZD1

ZD2

Q1

Silicon Diode

5V1 Zener Diode

12V Zener Diode

NOT FITTED

OA202

BZX79C5V1

BZX79C12V

0310-1004

0320-1007

0320-1016

Q2, Q4

Q3

Integrated Circuits

ICA

NPN Signal Transistor

PNP Signal Transistor

IC Timer

BC182L

BC212L

NE555N

0350-1002

0360-1001

0420-1021

ICB, ICC

Miscellaneous

Binary Counter CD4040BE 0410-1024

TH1

TB1-TB14

60V Thyristor C203YY 0390-1001

2-way Terminal Block - 0545-1005

___________________________________________________________________

Issue 1 3400-31-0016 Page 48 of 53

Sonavision Ltd.

END OF DOCUMENT

Aberdeen, Scotland

Issue 1 3400-31-0016 Page 49 of 53

Sonavision Ltd.

Aberdeen, Scotland

SUBCOM 2000B SURFACE UNIT COMPONENT ASSEMBLY

SUBCOM 2000 SYSTEM SURFACE UNIT "ASSEMBLY"

DRAWING NUMBER: 3401-01-005

SUBCOM 2000 SYSTEM SURFACE UNIT "FRONT VIEW"

SUBCOM 2000 SYSTEM SURFACE UNIT "REAR VIEW"

SUBCOM 2000 SYSTEM SURFACE UNIT "WIRING DIAGRAM"

SUBCOM 2000 SYSTEM SURFACE UNIT "TX/RX BOARD"

SUBCOM 2000 SYSTEM SURFACE UNIT "TX/RX BOARD"

SUBCOM 2000 SYSTEM SURFACE UNIT "MIX./OSC. BOARD"

SUBCOM 2000 SYSTEM SURFACE UNIT "MIX./OSC. BOARD"

SUBCOM 2000 SYSTEM SURFACE UNIT "REGULATOR BOARD"

Issue 0 Page 50 of 53

Sonavision Ltd.

Aberdeen, Scotland

SUBCOM 2000 SYSTEM SURFACE UNIT "REGULATOR BOARD"

SUBCOM 2000 SYSTEM SURFACE UNIT "SQUELCH BOARD"

SUBCOM 2000 SYSTEM SURFACE UNIT "SQUELCH BOARD"

SUBCOM 2000 SYSTEM SURFACE UNIT "POWER MODULE"

SUBCOM 2000 SYSTEM SURFACE UNIT "POWER MODULE"

SUBCOM 2000 SYSTEM BELL EQUIPMENT "ELECTRICAL

INSTALLATION"

SUBCOM 2000 SYSTEM BELL EQUIPMENT "INTERCONNECTION

DIAGRAM"

SUBCOM 2000 SYSTEM BELL INTERNAL UNIT "FRONT VIEW"

SUBCOM 2000 SYSTEM BELL INTERNAL UNIT "INTERNAL VIEW"

SUBCOM 2000 SYSTEM BELL INTERNAL UNIT "CIRCUIT DIAGRAM"

SUBCOM 2000 SYSTEM BELL INTERNAL UNIT "P.T.T. BOARD"

Issue 0 Page 51 of 53

Sonavision Ltd.

Aberdeen, Scotland

SUBCOM 2000 SYSTEM BELL EXTERNAL UNIT "ASSEMBLY"

SUBCOM 2000 SYSTEM BELL EXTERNAL UNIT "POWER BOARD"

SUBCOM 2000 SYSTEM BELL EXTERNAL UNIT "POWER BOARD"

SUBCOM 2000 SYSTEM BELL EXTERNAL UNIT "MODULATOR BOARD"

SUBCOM 2000 SYSTEM BELL EXTERNAL UNIT "MODULATOR BOARD"

SUBCOM 2000 SYSTEM BELL EXTERNAL UNIT "MOTHERBOARD"

SUBCOM 2000 BELL EXTERNAL UNIT "MOTHERBOARD"

SUBCOM 2000 SYSTEM BELL BATTERY PACK "ASSEMBLY"

SUBCOM 2000 SYSTEM BELL BATTERY PACK "CIRCUIT DIAGRAM"

SUBCOM 2000 BATTERY CHARGER CIRCUIT

MODEL NUMBER: 3242-3001

SUBCOM 2000 BATTERY CHARGER PCB COMPONENT LAYOUT

Issue 0 Page 52 of 53

Sonavision Ltd.

END OF DOCUMENT

Aberdeen, Scotland

Issue 0 Page 53 of 53

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Key Features

  • Emergency backup communication in case of umbilical failure
  • 25kHz ±0.01% carrier frequency
  • 10 Watts rms transmit power
  • 20 hours operation on a full charge
  • Automatic gain control
  • Auxiliary emergency systems optional Strobe Light
  • Power fail detection circuitry

Frequently Answers and Questions

How long does the battery pack in the Surface Unit last?
Normal continuous operation on a fully charged battery should exceed twenty hours.
How do I charge the Bell Battery Pack?
Connect the charger provided to the Bell Battery Pack via the Power Cable Assembly provided.
What happens if the bell's 24V supply fails?
The Power Fail Detect Circuit will automatically activate the emergency communication circuits and auxiliary systems, including the Strobe Light if fitted.

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