Kingspan sc100 Installation And Operating Instructions Manual

SOLARTHERMIE - SOLAR THERMAL - SOLAR TÉRMICO - SOLAIRE THERMIQUE - SOLARE TERMICO
Installation and operating instructions
Temperaturedifferencecontroller
4 inputs, outputs
These operating instructions are part of the product.
 Read these operating instructions carefully before use,
 keep them over the entire lifetime of the product,
 and pass them on to any future owner or user of this product.
EN
78.138 | Z0 | 08.1 | Subject to change due to technical improvements!
EN
Index
1
1.1
1.
1.3
1.4
1.5
1.6
2
3
3.1
3.
3.3
4
4.1
4.
4.3
4.4
4.5
5
5.1
5.
5.3
6
6.1
6.
6.3
7
7.1
7.
7.3
7.4
7.5
7.6
8
8.1
8.
8.3
Safety....................................................................................4
Proper usage ............................................................................ 4
Dangers during assembly/commissioning................................ 4
Detecting faults ....................................................................... 5
Hot water temperature ............................................................ 5
Disposal ................................................................................... 5
Exclusion of liability ................................................................. 5
Caseoverview......................................................................6
Aboutthismanual...............................................................7
Applicability ............................................................................. 7
Users ........................................................................................ 7
Description of symbols ............................................................ 7
Installation..........................................................................8
Opening/closing the housing ................................................... 8
Assembly.................................................................................. 9
Electrical connection .............................................................. 10
Dismantling............................................................................ 11
Terminal plan ........................................................................ 1
Commissioning...................................................................15
Setting the language ............................................................ 15
Setting the system group ................................................ 15
Setting the system ................................................................. 15
Modesofoperation...........................................................16
"OFF" mode ............................................................................ 16
"Automatic" mode .................................................................. 16
"Manual" mode ...................................................................... 16
Settings...............................................................................17
Systems .................................................................................. 17
Functions ............................................................................... 4
Parameters ............................................................................. 35
Storage priority ...................................................................... 37
Language ............................................................................... 38
Factory settings ...................................................................... 38
Automaticoperation..........................................................39
Status display ......................................................................... 40
Temperature sensor min/max display ..................................... 40
Operating hours display for pumps switching valves ............ 40
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9
9.1
9.
10
11
12
13
13.1
13.
13.3
14
Faultfinding.......................................................................41
Causes of problems ............................................................... 4
Pt1000 temperature sensor values......................................... 43
Informationwindows........................................................44
Plausibilityindices..............................................................46
Legalguarantee.................................................................47
Technicaldata.....................................................................48
Performance data .................................................................. 48
Parameter settings ................................................................. 49
Parameter values for functions ............................................. 5
Notes..................................................................................55
Product information
EC declaration of conformity
"This product conforms to the applicable European directives with
regard to its design and its operating behaviour. This conformity has
been verified. Further information in this regard can be obtained from
your dealer."
78.138 | 08.1
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EN
1
Safety
1.1
Proper usage
The temperature difference controller (hereinafter referred to as controller) is an independently installed
electronic temperature controller for on-surface installation, and may only be used for controlling solar
thermal systems within the permissible ambient conditions (see chapter 13 "Technical data").
The controller must not be operated in the following environments:
• outdoors
• in damp rooms
• in rooms where highly flammable gas mixtures can occur
• in rooms in which the operation of electrical and electronic components may cause dangers to arise
1.2
Dangers during assembly/commissioning
The following dangers exist during installation/commissioning of the controller and during operation (in
case of installation errors):
• Risk of death by electrocution
• Risk of fire due to short-circuit
• Damage to any of the constructional fire safety measures present in the building due to incorrectly
installed cables
• Damage to the controller and the connected devices due to improper ambient conditions, inappropriate power supply and the connection of prohibited devices, faulty devices, or devices not included in
the device specifications, as well as incorrect assembly or installation.
NOTE
Observe the controller's type plate!
Therefore, all safety regulations apply when working on the mains supply. Only electricians may perform
work that requires opening the controller (such as electrical connection work).
 When laying cables, ensure that no damage occurs to any of the constructional fire safety measures
present in the building.
 Make sure that the permissible ambient conditions at the installation site are not exceeded (see chap-
ter 13 "Technical data").
 Be sure to comply with the specified ingress protection.
 Labels and markings applied in the factory may not be altered, removed or rendered unreadable.
 Before connecting the device, make sure that the power supply matches the specifications on the type
plate.
 Make sure that all devices which are connected to the controller conform to the technical data of the
controller.
 Secure the device against unintentional start-up.
 All work on an open controller must be performed with the mains supply disconnected.
 Protect the controller against overloading and short-circuiting.
4
78.138 | 08.1
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1.3
Detecting faults
 Check the display regularly.
 In case of faults, isolate the cause (see chapter 9.1 "Causes of problems").
 As soon as it becomes evident that safe operation is no longer guaranteed (e.g. visible damage),
remove the device from the mains supply immediately.
 Have trained professional personnel remedy the fault.
1.4
Hot water temperature
In order to limit the hot water temperature to 60 °C at the outlets, a hot water mixer must be installed.
1.5
Disposal
 Dispose of the controller in accordance with the regional regulations.
1.6
Exclusion of liability
The manufacturer can neither monitor the compliance with this manual nor the conditions and methods
during the installation, operation, usage and maintenance of the controller. Improper installation of the
system may result in damage to property and, as a result, to bodily injury.
Therefore, the manufacturer assumes no responsibility and liability for loss, damage or costs which result
from or are in any way related to incorrect installation, improper operation, incorrect execution of installation work and incorrect usage and maintenance.
Similarly, we assume no responsibility for patent right or other right infringements of third parties caused
by usage of this controller.
The manufacturer reserves the right to make changes to the product, technical data or installation and
operating instructions without prior notice.
78.138 | 08.1
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EN
2
Case overview
Display
Display for controller operation and
system settings
Operatingswitch
The following modes of
operation can be selected:
Operatingbuttons
Arrowup
for scrolling up through the menus
- Manual
for commissioning
and testing for function
SETbutton
Confirmation or Activation of a value
- Automatic
for automatic operation
ESCbutton
escape key
- Off
for switching off the outputs
Arrowdown
for scrolling down through the menus
 Manual
 Automatic
 Off
Fuses
(see chapter 13)
Replacement fuses
(see chapter 13)
Power connection
Outputs
6
Inputs
Strain relief
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3
About this manual
3.1
Applicability
This manual describes the installation, commissioning, operation, maintenance and dismantling of the
temperature difference controller for solar thermal energy systems. When installing the remaining components, e.g. solar collectors, pump assemblies, storage units, pumps and switching valves, be sure to observe
the appropriate installation instructions provided by each manufacturer.
3.2
Users
Installation, commissioning, maintenance and dismantling of the controller may only be performed by
trained professional personnel. Before commissioning, the controller must be professionally assembled and
installed by professional personnel in accordance with the applicable regional and transregional regulations
as well as the safety instructions and general instructions within these installation and operating instructions. The professional personnel must be familiar with these operating instructions.
The controller is maintenance-free.
Use the controller only after first thoroughly reading and understanding these operating instructions and
the safety instructions. Adhere to all safety instructions and consult professional personnel in the event of
any ambiguities.
This device is not intended for persons (or children) with physical, sensory, or mental disabilities, or who
have inadequate experience and knowledge, unless they are instructed in the use of the device, and initially
supervised, by a person responsible for their safety. Children should not be left alone with the device, to
ensure that they do not play with it.
3.3
Description of symbols
3.3.1
The structure of the warning notices
SIGNALWORD
Type,sourceandconsequencesofthedanger!
 Measures for avoiding danger.
3.3.2
Danger levels in warning notices
Dangerlevel
Likelihoodof
occurrence
Consequencesresulting
fromnon-compliance
DANGER
Imminent
threat of danger
Death, serious
bodily injury
WARNING
Possible
threat of danger
Death, serious
bodily injury
CAUTION
Possible
threat of danger
Minor
bodily injury
Possible
threat of danger
Property damage
CAUTION
3.3.3
Notes
NOTE
Note on easier and safer working habits.
 Measures for easier and safer working habits.
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3.3.4
Other symbols and markings
Symbol
✓


•
Emphasison
issueathand
:
:
:
SET:
ESC:
Meaning
Precondition for action
Call to action
Result of action
List
Emphasis on issue at hand
Press "Arrow up/down" for scrolling
Press "Arrow down" for scrolling through the menu
or to adjust a value
Press "Arrow up" for scrolling through the menu or
to adjust a value
Press "SET" button to confirm or activate a value
Press "ESC" button to cancel
4
Installation
4.1
Opening/closing the housing
DANGER
Riskofdeathbyelectrocution!
 Remove the controller from the power supply before opening the
case.
 Make sure that the power supply cannot be unintentionally switched
back on.
 Do not damage the casing.
 Only switch the power supply back on after the casing has been closed.
The upper casing is connected to the lower casing by two latches, and
fastened with a screw.
4.1.1
Opening the case
 Loosen the screw and remove the upper case in an upwards direction.
4.1.2
Closing the case
 Place the upper case over the lower case at an angle. Insert the
latches into the recesses of the lower case.
 Pivot the upper case down and feed the operating buttons through
the matching holes.
 Fasten the casing tightly with the screw.
Operating buttons
Latch
Upper casing
Lower case
8
Screw
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4.2
Assembly
WARNING
Risk of electrical shock and fire if mounted in a damp environment!
 Only mount the controller in an area where the ingress protection is
sufficient (see chapter 13 "Technical data").
4.2.1
Mounting the controller
CAUTION
Riskofinjuryanddamagetothecasingwhendrilling!
 Do not use the casing as a drilling template.
 Choose a suitable installation site.
 Drill the upper fastening hole.
 Screw in the screw.
 Remove the upper casing.
 Hang the case in the recess .
 Mark the position of the lower fastening holes ,.
 Remove the casing again.
 Drill the lower fastening holes.
 Rehang the case in the recess .
 Screw the case firmly using the lower fastening holes  and .
 Mount the upper casing.
136
155
1
2
3
148
164
78.138 | 08.1
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4.3
Electrical connection
DANGER
Riskofdeathbyelectrocution!
 Remove the controller from the power supply before opening the
case.
 Observe all applicable legal guidelines and regulations of the local
electricity supplier.
NOTE
The device is to be connected to the mains by means of a plug with
grounding contact, or in the case of a fixed electrical installation, via a
disconnection device for complete disconnection in accordance with the
installation guidelines.
4.3.1
Preparing the cable feed
Depending on the type of installation, the cables may enter the device
through the rear of the case  or the lower side of the case .
4
4
5
6
5
Feeding the cable through the rear of the case:
 Remove the plastic flaps  from the rear side of the case using an
appropriate tool.
WARNING
Riskofelectricalshockandfireduetocablescomingloose!
 Install an external strain relief for the cables.
Feeding the cable through the lower side of the case:
 Cut the left and right plastic flaps  using an appropriate tool and
break them out of the case.
 Fasten cable at position  with the provided plastic links.
10
78.138 | 08.1
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4.3.2
Connecting the cables
 If a protective conductor is provided or required for pumps/valves,





connect it to the corresponding terminals of the controller. When
connecting the protective conductor, observe the following points:
- Make sure that the protective conductor is also connected to the
controller's mains supply side.
- Each terminal may only be connected to a single connecting wire
(max. .5 mm).
The terminal screws are approved for connection of cables as follows:
- single wire (solid): ≤ 2.5 mm²
- fine strand (with core end sleeves): ≤ 1.5 mm²
Only use the original temperature sensors (Pt1000) that are
approved for use with the controller.
Observe the following points:
- The polarity of the temperature sensor contacts is not important.
- Do not lay sensor cables close to power cables (minimum separation: 100 mm).
- If inductive effects are expected, e.g. from power cables,
overhead wires, transformer substations, radio and television
devices, amateur radio stations, microwave devices, etc., the
sensor cables must be adequately screened.
- Sensor cables may be extended to a maximum length of 100 m.
If adding extensions to sensor cables, select the following cable
cross sections:
- 0.75 mm up to 50 m long
- 1.5 mm up to 100 m long
Connect the cables in accordance with the terminal diagram (see
chapters 4.5 and 7.1).
4.4
Dismantling
DANGER
Riskofdeathbyelectrocution!
 Remove the controller from the power supply before dismantling it.
 To dismantle the controller, follow the assembly instructions in the
reverse order.
78.138 | 08.1
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4.5
Terminal plan
4.5.1
Power connection
• Please refer to the type plate on the case to determine the type of
power supply required.
• The protective conductor must be connected.
• Cables conforming to at least type H05 VV-.... (NYM…) must be
used.
G1: grid
D1: wire bridge
G1
N
L
N
R1 n.c n.c
n.c.
N
L
n.c n.c. R2
L n.c. n.c.
X
230 V ~
115 V ~
D1
4.5.2
Connection of the inputs
• Inputs 1 - 4: for Pt1000 temperature sensor
Inputs
E1
E2
E3
E4
1
2
3
4
E1: input 1
E: input E3: input 3
E4: input 4
1...4
1
T4
T3
T2
T1
ϑ
Temperature sensor
Pt1000
(polarity irrelevant)
78.138 | 08.1
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4.5.3
Connection of outputs R1 and R2
Output R1:
• Semiconductor relays (TRIAC), also suitable for RPM control; max.
switching current: see type plate
CAUTION
Avoidingdamageandmalfunctions
 When connecting an external relay or contactor, or when connect-
ing a pump which has its own electronic RPM control, the controller
output's RPM control must be deactivated (see chapter 7.3.3 "Setting
the RPM control parameters").
R1: output 1
R: output D1: wire bridge
R1
N
R2
R1 n.c n.c
n.c.
N
L
n.c n.c. R2
L n.c. n.c.
X
R1
D1
Output R2: switched output or potential-free
output
• 30 VAC switched output (option: 115 VAC) via electromechanical
relay; max. switching current: see type plate; wire bridge must be
connected!
R1: output 1
R: output D1: wire bridge
R1
N
R2
R1 n.c n.c
n.c.
N
L
n.c n.c. R2
L n.c. n.c.
X
R
D1
78.138 | 08.1
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EN
• Potential-free output via electromechanical relay; wire bridge must
be removed!
DANGER
Riskofdeathbyelectrocution!
 In the event of use as a potential-free output, it must be ensured that
the connections cannot come into contact with the mains voltage.
R1: output 1
R: output R1
N
R2
R1 n.c n.c
L
n.c n.c. R2
L n.c. n.c.
X
R2
n.c.
N
14
78.138 | 08.1
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5
Commissioning
 Make sure that the installation is finished completely and correctly,
and that the switch on the controller is set to "OFF".
 The display for setting the language appears.

5.1
Setting the language
✓ "Deutsch" flashes in the display.
 : select a language.
 SET: confirm the language.
[..........]
 ESC: finish the settings.
Display: 5.1
 The display for setting the system group appears.
[Deutsch]
>@
 5.2
Setting the system group
NOTE
For an overview of systems, see chapter 7.1 "Systems".
Display: 1.1
✓ The first system group (1 storage tank system) appears in the
display.
[Storage tank]
 : select a system group.
 SET: confirm the system group.
 The display for setting the system appears.
5.3

Setting the system
✓ The first system in the selected system group appears in the display.
 : select a system.
 SET: confirm the system.
Display: 1.1.1
 In the display, a small checkmark appears below the item
number, which confirms that the system is selected.
 ESC: exit the settings menu.
 The commissioning is finished.
78.138 | 08.1
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6
Modes of operation
6.1
"OFF" mode
 In order to switch off the outputs, slide the operating switch down.
 A new window appears in the display, which shows "OFF", as

well as the controller software version number and the number
of
the chosen system. The display is backlit in red.
In "OFF" mode, all outputs (R1, R) are switched off.
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

 Off
NOTE
On delivery from the manufacturer, the switch is set to "OFF".
6.2
"Automatic" mode
CAUTION
Damagetopumpcausedbydryoperation!
The controller may only be set to "Automatic" when the system has been
filled.
 In order to switch the outputs to "Automatic", slide the operating
switch to the middle position.
 The status appears in the display.
This mode of operation is the automatic controller mode and must be
set for automatic operation.


 Automatic

NOTE
 During normal system operation, the operating switch should always
be set to "Automatic".
6.3
"Manual" mode
CAUTION
Damagetopumpcausedbydryoperation!
The controller may only be set to "Manual" when the system has been
filled.
When operating the device for the first time, or when testing the function, the controller outputs can be manually switched.
 In order to switch the outputs manually, slide the operating switch





16
up.
 The display is backlit in red and a settings window is displayed.
: choose the desired output.
SET: switch the selected output to "on" or "off".
ESC: close the settings window.
 The current recorded values can now also be queried for the
purpose of checking.
: access measured values.
SET: reopen the settings window.
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

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EN
7
Settings
Menu overview, see following double page
7.1
Systems
The desired solar energy system can be chosen using the "System" submenu. There are a total of 4 different systems to choose from (subdivided into system groups).
Systemgroup
4systems
Chapter
Systemswithone
storagetank
System 1: 1 collector array – 1 storage tank
7..1
System : 1 collector array - 1 storage tank - heating return
increase
System 3: 1 collector array - 1 storage tank with external heat
exchanger
Systemswithtwo
storagetanks
System 4: 1 collector array – storage tanks – intelligent
pump control
7..
NOTE
Upon selection of a new system, the functions, storage tank priority, and
parameters are automatically returned to their factory settings.
 Check the settings again!
>@

Selecting a system
 SET: press button for approx. sec.
 : select the menu item "Systems".
Display: 1
 SET: open the submenu "System groups".
[Systems]
 : Select a system group.

 SET: press button to confirm.
 : select a system.
 SET: press button to confirm.
 In the display, a small checkmark appears below the item
number, which confirms that the system is selected.
Sample display

 ESC: exit the "Systems" menu item.
Sample display
78.138 | 08.1
17
EN
Menu overview
SET 2 sec
Status display
Systems
1 storage tank
systems
2 storage tanks
systems
System 1
System 4
System 2
System 3
18
78.138 | 08.1
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ESC
Functions
Parameters
Circulation
Max. temperature
storage tank 1
Back-up heating
Max. temperature
storage tank 2
Solid fuel boiler
Storage priority
Language
Factory
settings
Switch-on temp.
difference solar 1
Quick charge
Heat quantity
Thermostat
Switch-off temp.
difference solar 1
Switch-on temp.
difference solar 2
Difference
thermostat
Interval
Switch-off temp.
difference solar 2
Stagnation
reduction
Max. collector
temperature
Holiday/recooling
function
Min. collector
temperature
Frost protection
Switch-on temperature difference
return increase
Display storage
tank top
Switch-off temperature difference
return increase
Max. temperature
loading circuit 1
Min. temperature
loading circuit 1
Loading strategy
storage tank 1
RPM control
pump R1
78.138 | 08.1
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EN
7.2.1
Systems with one storage tank

System 1: 1 collector array - 1 storage tank
>@
Descriptionofthesolarfunction: The solar circuit pump R1 is switched
on as soon as the switch-on temperature difference between collector
array A1 (T1) and storage tank B1 (T) is reached. When the switch-off
temperature difference between collector array A1 (T1) and storage tank
B1 (T) or a safety limit is reached, the solar circuit pump R1 is switched
off again.
LoadingstrategyofsolarcircuitpumpR1: In the factory, temperature
differential control is chosen as the loading strategy for the storage tank
B1. It can be adjusted or changed to target temperature control using
the "Parameters" menu (chapter 7.3 "Parameters").
Activatingthesystem: see chapter 7.1. "Selecting a system"
Display: 1.1
[Storage tank]

Display: 1.1.1
Terminal layout
N
R1
n.c.
L
n.c. n.c.
L
R2
n.c. n.c.
D1
R1
230 V~
115 V~
N
n.c.
n.c.
1
2
3
A1: collector array
B1: storage tank
D1: wire bridge
R1: solar circuit pump
T1: collector sensor
T: lower area of storage
tank
4
X
T2
L
T1
N
T1
B1
A1
T2 T2
R1
0
78.138 | 08.1
EN

Display: 1.1.
System 2: 1 collector array – 1 storage tank –
heating return increase
Descriptionofthesolarfunction: The solar circuit pump R1 is switched
on as soon as the switch-on temperature difference between the collector array A1 (T1) and the storage tank B1 (T) is reached. When the
switch-off temperature difference between the collector array A1 (T1)
and the storage tank B1 (T) or a safety limit is reached, the solar circuit
pump R1 is switched off again.
Descriptionoftheheatingreturnincrease: The 3-way valve R in the
heating return is switched on (water flows through storage tank) as
soon as the switch-on temperature difference between the storage tank
B1 (T3) and the heating return (T4) is reached. When the switch-off temperature difference (T3 – T4) is reached, the 3-way valve R returns to its
initial state. Water does not flow through the storage tank.
NOTE
When no voltage is on the system, the switching valve R must be set in
such a manner that water does not flow through the storage tank.
LoadingstrategyofsolarcircuitpumpR1: In the factory, temperature
differential control is chosen as the loading strategy for the storage tank
B1. It can be adjusted or changed to target temperature control using
the "Parameters" menu (chapter 7.3 "Parameters").
Activatingthesystem: see chapter 7.1. "Selecting a system"
n.c.
L
R2
n.c. n.c.
L
n.c. n.c.
D1
R1
230 V~
115 V~
N
n.c. n.c.
1
2
3
4
T4
R1
X
T2
N
T1
L
R2
N
T3
Terminal layout
A1: collector array
B1: storage tank
D1: wire bridge
R1: solar circuit pump
R: switching valve
heating return increase
T1: collector sensor
T: lower area of storage tank
T3: sensor storage tank
heating return increase
T4: sensor heating return increase
T1
A1
B1
T3
T2
R1
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R2
1
EN
System 3: 1 collector array 1 storage tank with external heat exchanger
Descriptionofthesolarfunction: The solar circuit pump R is switched
on as soon as the switch-on temperature difference between the collector array A1 (T1) and the storage tank B1 (T) is reached. When the
switch-off temperature difference or a safety limit is reached, the solar
circuit pump R switches off again. The storage tank loading pump R1 is
switched on as soon as the switch-on temperature difference between
the external heat exchanger F1 (T3) and the storage tank B1 (T) is
reached. The storage tank is loaded until the switch-off temperature
difference between the external heat exchanger F1 (T3) and the storage
tank B1 (T) is reached, or until a safety limit is reached.

Display: 1.1.3
LoadingstrategyofsolarcircuitpumpR1: In the factory, target temperature control is chosen as the loading strategy for the storage tank
B1. It can be adjusted or changed using the "Parameters" menu (chapter
7.3 "Parameters").
LoadingstrategyofsolarcircuitpumpR2: It is not possible to select
whether temperature difference control or target temperature control
is to be used as the loading strategy. Solar circuit pump R operates
according to the switch-on and switch-off temperature difference
parameter values.
Activatingthesystem: see chapter 7.1. "Selecting a system".
Terminal layout
n.c.
L
n.c. n.c.
L
R2
n.c. n.c.
D1
R1
230 V~
115 V~
N
n.c. n.c.
1
2
3
A1: collector array
B1: storage tank
D1: wire bridge
F1: external heat exchanger
R1: storage tank loading
pump
R: solar circuit pump
T1: collector sensor
T: lower area of storage tank
T3: sensor ext. heat exchanger
4
X
T2
R1
T3
N
T1
L
R2
N
T1
A1
B1
F1 T3
T2
R2
R1
78.138 | 08.1
EN
>@

Systems with two storage tanks
System 4: 1 collector array – 2 storage tanks – intelligent pump control
Display: 1.
[Storage tank]

Display: 1..1
7.2.2
Description of the solar function: When the switch-on temperature
difference between the collector array A1 (T1) and one of the two storage tanks B1, B (T, T3) is reached, the appropriate solar circuit pump
R1 or R is switched on. Both storage tanks B1, B are loaded one after
the other, according to the priority control (chapter 7.4 "Storage tank
priority"), until either the relevant switch-off temperature difference
between the collector array A1 (T1) and storage tanks B1, B (T, T3) is
reached, or a safety limit is reached.
LoadingstrategyofsolarcircuitpumpR1: In the factory, temperature
differential control is chosen as the loading strategy for storage tank B1.
It can be adjusted or changed to target temperature control using the
"Parameters" menu (chapter 7.3 "Parameters").
LoadingstrategyofsolarcircuitpumpR2: It is not possible to select
whether temperature differential control or target temperature control
is to be used as the loading strategy for storage tank B. Solar circuit
pump R operates according to the switch-on and switch-off temperature difference parameter values.
Activatingthesystem: see chapter 7.1. "Selecting a system".
Terminal layout
R1
N
n.c. n.c.
n.c.
L
R2
n.c. n.c.
L
n.c. n.c.
1
R2
D1
R1
2
3
4
X
T2
N
T3
L
T1
N
230 V~
115 V~
A1: collector array
B1: storage tank 1
B: storage tank D1: wire bridge
R1: solar circuit pump 1
R: solar circuit pump T1: collector sensor
T: sensor lower area of storage
tank 1
T3: sensor lower area of storage
tank T1
B1
A1
B2
R1
R2
78.138 | 08.1
T2
T3
3
EN
7.2
Functions

[...............]
Funktionen
Funktionen
Additional controller settings can be made by using the "Functions" submenu.
The following submenus can be opened using the "Functions" menu
item:
Display: [Function]
• Circulation 7.3.
• Back-up heating 7..3
• Solid fuel boiler 7..4
• Quick charge 7..5
• Heat quantity 7..6
• Thermostat 7..7
• Difference thermostat 7..8
• Interval 7..9
• Stagnation reduction 7..10
• Holiday function / recooling 7..11
• Frost protection 7..1
• Display storage tank top 7..13
An overview of the factory settings and the ranges of possible settings
can be found in the table in chapter 13.3 "Parameter values for functions".
7.2.1
Accessing a function
Before making settings within a function, you must perform the following steps:
Selecting a function

 SET: press button for approx. sec.
[.......................]
on-off
 : select the menu item "Functions".
/
 SET: open the submenu "Functions".
[Time function]
 : select a function.
Activating / deactivating the function

 SET: press button.
[...]
[...]
 The display for activating (on) or deactivating (off) the function
is shown.
[off]
[on]
 SET: press button for approx. sec.
 The function is activated or deactivated.
NOTE
An information window is displayed if the function cannot be activated
(see chapter 10 "Information windows").
Selecting an output
 : press button.
 The display for setting the output appears.
 SET: press button.

 Output (?) flashes.
5"
 : choose the desired output.
 SET: press button to confirm.
4
Sample display
78.138 | 08.1
EN
NOTE
R? or T? indicates an output or input which has not yet been selected.
Only outputs which are not yet required by the respective system can be
selected. Double allocation of outputs is not possible. However, double
allocation of inputs is possible. This is also displayed in an information
window (see chapter 10).
Leaving the menu
 ESC: press button.

[...............]
7.2.2
Circulation function
A circulation pump can be controlled in a temperature-based or pulsebased manner. These types of control can also be combined with each
other.
Temperaturecontrol: when the temperature in the circulation return
falls below the "on" value, then the pump is switched on until the "off"
temperature is reached.
Display: .1
[Circulation]
NOTE
In order to avoid measurement errors caused by the pipe's thermal conduction, a minimum clearance space of 1.50 m from the storage tank
should be observed when installing the circulation sensor.
Pulse control: when the circulation function is requested via a pulse
(e.g. from a flow switch), the pump runs for the set circulation duration.
Subsequently, no further requests are accepted until the set wait time
has expired.
Activating temperature control

[.................]
Display: .1.3
[Temp. controlled]
T
?
[...]: 30°C
[...]: 35°C
Display: .1.3.1
[on]
[off]

✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Circulation activated, see "Activating a function" (chapter 7.2.1).
✓ Outputs selected, see "Selecting an output" (chapter 7.2.1).
 : press button.
 The "Temp. controlled" display appears.
 SET: press button.
 Temperature control is activated.
 : press button.
 The display for setting the temperature input and the "on" and
"off" values appears.
 SET: press button.
 "T" flashes in the display (circulation pipe temperature input).
 : choose the desired input.
 SET: press button to confirm.
 The "on" value flashes after confirmation of the temperature
sensor.
 : set the "on" value.
 SET: press button to confirm.
 The "off" value flashes after confirmation of the "on" value.
 : set the "off" value.
 SET: press to confirm and close.
 The settings are saved.
78.138 | 08.1
5
EN
Activating pulse control
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Circulation activated, see "Activating a function" (chapter 7.2.1).
✓ Outputs selected, see "Selecting an output" (chapter 7.2.1).
 : press button.
 The "Pulse controlled" display appears.
 SET: press button.
 Pulse control is activated.
 : press button.
 The display for setting the pulse input, circulation time, and wait
time appears.
 SET: press button.
 Pulse input flashes.
 : choose the desired output.
 SET: press button to confirm.
 The circulation duration flashes after confirmation of the input.
 : set the circulation duration.
 SET: press button to confirm.
 The wait time flashes after confirmation of the circulation duration.
 : set the wait time.
 SET: press button to confirm the wait time and close.
 The settings are saved.
 ESC: leave the "Circulation" submenu.
7.2.3

[................]
Display: .1.4
[Pulse controlled]

Display: .1.4.1

Back-up heating function
Input: ?
Circulation: min
Wait time: 10 min
This function allows thermostatic control of an output for additional
heating of the solar storage tank using an oil or gas burner.
Temperaturecontrol: When the temperature in the upper part of the
storage tank falls below the "on" value, then the output is switched on
until the "off" temperature is reached.
[.................]
Display: .
[Back-up heating]
Choosing the input and setting the temperature limits
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Back-up heating activated, see "Activating a function" (chapter 7.2.1).
✓ Outputs selected, see "Selecting an output" (chapter 7.2.1).
 : press button.
 The display for setting the temperature input and the "on" and
"off" values appears.
 SET: press button.
 "T" flashes in the display (storage tank temperature input).
 : choose the desired output.
 SET: press button to confirm.
 The "on" value flashes in the display.
 : set the "on" value.
 SET: press button to confirm.
 The "off" value flashes after confirmation of the "on" value.
 : set the "off" value.
 SET: press button to confirm.
 The settings are saved.
6
78.138 | 08.1

T
?
[...]: 55°C
[...]: 60°C
Display: ..3
[on]
[off]
EN

[..................]
7.2.4
Solid fuel boiler function
This function allows control of a pump for heating of a storage tank
using a solid fuel boiler.
When the temperature difference between the solid fuel boiler and the
storage tank exceeds the "on" value, the solid fuel boiler temperature is
above the "min" value, and the storage tank temperature is below the
"max" value, then the pump is switched on. The pump runs until the
temperature difference is lower than the "off" value, the solid fuel boiler
temperature falls below the "min" value, or the storage tank temperature reaches the "max" value.
Display: .3
[Solid fuel boiler]
Allocating inputs and setting storage tank/solid fuel
boiler temperature and switch-on/switch-off temperature difference
T
T
[...]:
[...]:
?
?
6K
3K

Display: .3.3
[on]
[off]
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Solid fuel boiler activated, see "Activating a function"
(chapter 7.2.1).
✓ Outputs selected, see "Selecting an output" (chapter 7.2.1).
 : press button.
 The display for setting the temperature inputs and the switchon/switch-off temperature difference appears.
 SET: press button.
 "T" flashes in the display (storage tank temperature input).
 : choose the desired output.
 SET: press button to confirm.
 "T" flashes in the display (solid fuel boiler temperature input).
 : choose the desired output.
 SET: press button to confirm.
 The "on" value flashes in the display.
 : set the "on" value.
 SET: press button to confirm.
 The "off" value flashes after confirmation of the "on" value.
 : set the "off" value.
 SET: press button to confirm.
 The settings are saved.
Programming the temperature limits of the solid fuel
boiler and the storage tank
 : press button.
 The display for setting the temperature limits for storage tank
and solid fuel boiler appears.

Display: .3.4
PD[ƒ&
PLQƒ&
 SET: press button.
 "max" flashes in the display (storage tank's maximum tempera-
ture value).
 : set the "max" value.
 SET: press button to confirm.
 "min" flashes in the display (solid fuel boiler's minimum tempera-
ture value).
 : set the "min" value.
 SET: press button to confirm.
 The settings are saved.
78.138 | 08.1
7
EN
7.2.5
Quick charge function
This function attempts to load the upper part of the storage tank more
quickly by means of a higher loading temperature in order to prevent
conventional boiler back-up heating as early as possible.

[..................]
1
Display: .4
When the temperature in the upper part of the storage tank falls below
the "on" value, the loading strategy of storage tank 1 switches from
differential loading to target temperature loading. The controller's RPM
control is then used with the objective of loading the storage tank at a
higher temperature level.
[Quick charge]
Setting the input for the upper part of the storage
tank, and switch-on/switch-off temperatures
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Quick charge function activated, see "Activating a function"
(chapter 7.2.1).
 : press button.
 The display for setting the temperature input and the "on" and







"off" values appears.
SET: press button.
 "T" flashes in the display (upper storage tank temperature input).
: choose the desired output.
SET: press button to confirm.
 The quick charge function's "on" value flashes in the display.
: set the "on" value.
SET: press button to confirm.
 The "off" value flashes after confirmation of the "on" value.
: set the "off" value.
SET: press button to confirm.
 The settings are saved.

1
Display: .4.
[on]
[off]
NOTE
When the "on" value is adjusted, the "off" value is altered accordingly in
order to maintain reliable quick charge functionality.
7.2.6

Heat quantity function
The controller has a function for measuring the quantity of heat.
This allows, for instance, to record the quantity of heat fed into the
storage tank from the solar energy system. To do this, the temperature of the supply and return, and the flow rate of the solar energy
system must be recorded. The flow rate can be approximately calculated by means of the pump speed. Since the heat quantity depends
on the proportion of glycol in the fluid, this also is accounted for in the
calculations. From these values, the controller determines the quantity
of heat and shows this in the display.
Setting the flow rate determination and the glycol
proportion
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Heat quantity activated, see "Activating a function" (chapter 7.2.1).
 : press button.
8
78.138 | 08.1
[....................]
KWh T
V
T
Display: .5
[Heat quantity]
T
?
[...]: 50°C
[...]: 52°C
EN
V
V [.......
................
..........]
Glykol: 40%

 The display for setting the glycol proportion appears.
 SET: press button.
 "Glycol proportion" flashes in the display.
 : set the value.
Display: .5.
 SET: press button to confirm.
[Without flow sensor]
 The settings are saved.
Allocating inputs for temperature sensors

V
T ? [...]
T ? [...]
 : press button.
 The display for setting the temperature inputs appears.
 SET: press button.
 "T" flashes in the display (input for supply temperature).
 : choose the desired output.
Display: .5.3
 SET: press button to confirm.
[hot]
[cool]
 "T" flashes in the display (input for return temperature).
 : choose the desired output.
 SET: press button to confirm.
Determining the flow rate for the connected solar
circuit pumps
 : press button.

V
Display: .5.4
[Flow rate]
[............] R1:
max: 0l/Imp
min: 0l/Imp
 The display for setting the min/max flow rate appears.
 SET: press button.
 The "max" value flashes in the display and the pump begins to
run at maximum speed.
 The flow rate value must now be read at the pump assembly's flow
rate display.
 : enter the flow rate value.
 SET: press button to confirm.
 The "min" value flashes in the display and the pump begins to
run at minimum speed.
 The flow rate value must now be read at the pump assembly's flow
rate display.
 : enter the flow rate value.
 SET: press button to confirm.
NOTE
• If other solar circuit pumps (e.g. system with storage tanks) are
connected to the controller, the flow rate for these pumps must be
determined and entered as described here.
• If the minimum pump speed in the "Parameters" menu, or the pump
level at the pump, is changed at a later point in time, the flow rate
must be determined and set once more for more precise calculation
of the heat quantity.
• If the collector is in a stagnant state, pump starts are blocked in
order to prevent damage. A corresponding information window is
displayed.
78.138 | 08.1
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EN
7.2.7
Thermostat function
This function allows a controller output to be controlled depending on a
pre-defined temperature range. Depending on the temperature setting,
the thermostat function can be activated either when the temperature
falls below (heating) or rises above (cooling) a certain level.
If"on"valueishigherthan"off"value: If the temperature difference
exceeds the defined "on" value, the output is switched on until the temperature difference falls below the "off" value.
If"on"valueislowerthan"off"value: If the temperature falls below
the defined "on" value, the output is switched on until the temperature
rises above the "off" value.

[...............]
on-off
/
T
Display: .6
[Thermostat]
Defining the input and temperature values
✓ "Functions" submenu selected, see "Selecting a function"
(see chapter 7.2.1).
✓ Thermostat activated, see "Activating a function" (chapter 7.2.1).
✓ Outputs selected, see "Selecting an output" (chapter 7.2.1).
 : press button.
 The display for setting the temperature input and the "on" and
"off" values appears.
 SET: press button.
 "T" flashes in the display (temperature input).
 : choose the desired output.
 SET: confirm the input.
 The "on" value flashes in the display.
 : set the "on" value.
 SET: press button to confirm.
 The "off" value flashes after confirmation of the "on" value.
 : set the "off" value.
 SET: press button to confirm.
 The settings are saved.
NOTE
The "on" and "off" values must not be equal, as otherwise the thermostat
remains inactive.
30
78.138 | 08.1

/
Display: .6.3
[on]
[off]
T
?
[...]: 20°C
[...]: 20°C
EN

[......................]
7.2.8
Difference thermostat function
This function allows a controller output to be controlled depending on
a predefined temperature difference.
When the temperature difference exceeds the defined "on" value, the
output is switched on until the temperature difference falls below the
"off" value. For optimised functionality, unloading of the heat source can
be limited to a particular temperature range, and loading of the heat
target can be limited to a maximum value.
Display: .7
[Difference Thermostat]
Defining the inputs and the switching values
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Differential thermostat activated, see "Activating a function"
(chapter 7.2.1).
✓ Outputs selected, see "Selecting an output" (chapter 7.2.1).
 : press button.
T
T
[...]:
[...]:
?
?
6K
3K

 The display for setting the temperature inputs and the switching
values appears.
 SET: press button.
 "T" flashes in the display (temperature input for the heat source).
Display: .7.3
 : choose the (heat source's) input.
[on]
[off]
 SET: press button to confirm.
 "T" flashes in the display (temperature input for the heat target).
 : choose the (heat source's) input.
 SET: press button to confirm.
 The "on" value flashes after confirmation of the heat target input.
 : set the "on" value.
 SET: press button to confirm.
 The "off" value flashes after confirmation of the "on" value.
 : set the "off" value.
 SET: press button to confirm.
 The settings are saved.
Defining limits for the heat source
 : press button.

PD[ƒ&
PLQƒ&
 The display for setting the limits (max, min) of the heat source
appears.
 SET: press button.
 "max" flashes in the display (heat source's maximum value).
Display: .7.4
 : set the maximum value.
 SET: press button to confirm.
 "min" (heat source's minimum value) flashes after
confirmation of the maximum value.
 : set the minimum value.
 SET: press button to confirm.
 The settings are saved.
78.138 | 08.1
31
EN
Defining limits for the heat target
 : press button.
 The display for setting the limit of the heat target appears.
 SET: press button.

PD[ƒ&
 "max" flashes in the display (heat target's maximum value).
 : set the maximum value.
Display: .7.5
 SET: press button to confirm.
7.2.9
Interval function
With some types of collector, the collector's construction does not allow
the temperature to be recorded at the appropriate location. In these
cases, the solar circuit must be briefly activated at regular intervals to
transmit the actual heat from the collector pipe to the collector sensor. When the interval function is activated, the controller automatically
switches the pump on according to the settings.

[...........]
T
Display: .8
[Interval]
Setting the interval function
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Interval activated, see "Activating a function" (chapter 7.2.1).
 : press button.
 The display for setting the interval time and the test time





3
appears.
SET: press button.
: set the interval duration.
SET: press button to confirm.
 After confirmation of the "Interval" duration, the "Test" duration
(duration for which the pump is switched on) flashes.
: set the test duration.
SET: press button to confirm.
 The settings are saved.
78.138 | 08.1

Intervall
Test
Display: .8.
[Interval]
[Test]
15 min
10 s
EN
[................................]

Display: .9
[Stagnation reduction]
7.2.10 Stagnating reduction function
This function delays the end of the storage tank's loading phase in order
to reduce, or even to avoid, the system's stagnation times at high temperatures. This causes the pump to be stopped repeatedly, and only briefly
switched on again when high collector temperatures arise. With higher
collector temperatures, the efficiency decreases significantly, thus loading
takes longer. This delays the beginning of any stagnation time. Stagnation
reduction can only be activated or deactivated.
NOTE
It is possible that this causes the storage tank to be loaded with a higher
solar temperature. However, the set maximum storage tank temperature
always has priority. This continues to be observed, as do other safety
limits.
Activating the stagnation reduction function
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Stagnation reduction function activated, see "Activating a function"
(chapter 7.2.1).
[.............................................]

Display: .10
[Holiday function /
recooling]
7.2.11 Holiday function/recooling
If the user extracts too little hot water, or none at all (e.g. during holidays),
a completely heated storage tank can cause the solar energy system to
begin evaporation prematurely, and the system is thus subjected to a
higher thermal load.
When the holiday function is activated, and the temperature in the storage tank reaches 10 K below the set maximum storage tank temperature,
the controller attempts to systematically unload the lower part of the storage tank, until the set minimum storage tank temperature is reached.
Defining the minimum storage tank temperature

PLQƒ&
Display: .10.
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Holiday function/recooling activated, see "Activating a function"
(chapter 7.2.1).
 : press button.
 The display for setting the minimum storage tank temperature
appears.
 SET: press button.
 The min value flashes.
 : Set the minimum temperature value for the storage tank.
 SET: press button to confirm.
NOTE
This function should only be activated during long periods of absence.
When you return, please deactivate this function in order to avoid
unnecessary wastage of energy via the collector circuit.
78.138 | 08.1
33
EN
7.2.12 Frost protection function
When the frost protection function is activated, the solar circuit pump
is switched on as soon as the collector temperature sinks below +5 °C.
This causes heat to be pumped through the collector from the lower
part of the storage tank in an attempt to prevent the collector from
freezing.

[..............]
Display: .11
[Frost protection]
If the collector reaches a temperature of +7 °C, the pump is switched
off again.
This function is only useful in systems without anti-freeze in the heat
transfer fluid.
The frost protection function can only be activated or deactivated.
Activating the frost protection function
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Frost protection function activated, see "Activating a function"
(chapter 7.2.1).
CAUTION
Systemcanfreezedespitetheactivatedfrostprotectionfunction!
• During a power outage (frost protection function does not operate.)
• In the event of a break or short circuit in a collector sensor or cable.
• During long-term periods of frost (due to restricted water tank heat
storage).
• If collectors are mounted in locations exposed to wind.
 If frost is expected for a long period of time, only operate the system
with heat transfer fluid. It is recommended to generally use heat
transfer fluid with anti-freeze for solar energy systems.
7.2.13 Display storage tank top function
The display storage tank top function serves merely as an additional
display and has no effect on control.
✓ "Functions" submenu selected, see "Selecting a function"
(chapter 7.2.1).
✓ Display storage tank top activated, see "Activating a function"
(chapter 7.2.1).
 : press button.
 The display for selecting the storage tank and the corresponding
temperature sensor appears.
 SET: press button.
 The upper temperature sensor flashes in the display.
 : set the temperature sensor.
 SET: press button to confirm.
 The storage tank selection flashes in the display.
 : set the storage tank.
 SET: press button to confirm.
NOTE
There are two "storage tank top" settings available, which are independent of one another.
34
78.138 | 08.1

[............................]
T
Display: .1
[display storage tank top]

T
[............]
Display: .1./3
[storage tank]
?
?
EN
 7.3
[..............]
max
Parameters
In the factory, the controller is configured in such a manner that it can
be used in most applications without changes to these values.
min
All parameters can be modified to a certain extent to suit the individual
requirements of the system. If modifications are realised, the operating
data of the solar components used must be observed!
Display: 3
[Parameters]
NOTE
The parameter settings depend on the solar energy system chosen. This
means that not all parameter settings are available for all types of solar
energy systems.
The following parameters can be accessed and adjusted:
• maximum temperature storage tank 1, storage tank • switch-on temperature difference solar 1, solar • switch-off temperature difference solar 1, solar • maximum collector temperature
• minimum collector temperature
• switch-on temperature difference return increase
• switch-off temperature difference return increase
• maximum temperature loading circuit 1
• minimum temperature loading circuit 1
• loading strategy storage tank 1
• RPM control pump R1
7.3.1
[.........
.............
............]
60°C

Accessing and adjusting parameters
Accessing parameters
 SET: press button for approx. sec.
 : select the menu item "Parameters".
Sample display
 SET: open the submenu.
[maximum
temperature
storage tank 1]
Setting a parameter value
 : select a parameter.
✓ Submenu "Parameters" selected (see "Accessing parameters").
[.........
.............
............]
8K

 SET: press button.
 The display with the selected system and the corresponding
parameter value flashes.
 : set the value.
Sample display
[loading
strategy
of storage tank 1]
 SET: press button to confirm.
Exiting the parameter
 ESC: press button to confirm.
NOTE
The "loading strategy" and "RPM control" parameters can be adjusted
as follows.
78.138 | 08.1
35
EN
7.3.2
Setting the loading strategy parameter
✓ Access the "loading strategy" parameters, (see chapter 7.3.1).

[.........
.............
............]
8K
 SET: press button.
 The display for setting the temperature differential control or
Display: 3.1
[loading
strategy
of storage tank 1]
target temperature control appears.
Choosing loading strategy between temperature differential control and target temperature control
 SET: press button for approx. sec.
 Select either temperature differential control (dT) or target tem-

G7 .
7
ƒ&
perature control (T).
Setting the temperature differential value or target
temperature value
Display: 3.1 Settings window
 SET: press button.
 The temperature differential value flashes in the display (e.g.
dT=8 K).
 : set the temperature differential value.
 SET: press button to confirm.
 The target temperature value flashes in the display (e.g.
T=60 °C).
 : set the target temperature value.
 SET: press button to confirm.
 The settings are saved.
7.3.3
Setting the RPM control parameter
✓ Access the "RPM control" parameter, (see chapter 7.31).
 SET: press button.
 The display for activating (yes) or deactivating (no) the RPM
control is shown.

[.........
.............
............]
ja
Display: 3.4
[RPM
control
pump R1]
Activating or deactivating the RPM control
 SET: press button for approx. sec.

 Choose between "yes" and "no" for RPM control.
[...]
[...] (min 50%)
Setting the minimum speed
 SET: press button.
 The min. RPM value flashes.
Display: 3.4 Settings window
 : set the minimum speed.
[no]
[yes]
 SET: press button to confirm.
 The settings are saved.
36
78.138 | 08.1
EN
 7.4
>@
Storage priority
When a -storage-tank system is selected, the storage priority can also
be specified.
When storage priority is activated, a first-priority storage tank and a
second-priority storage tank can be defined. If it is intended that one of
the two storage tanks is not to be loaded, this tank can be "removed"
from the storage priority.
Display: 4
[Storage priority]
When storage tank priority is deactivated the storage tanks will be
loaded equally.
Control
When storage priority is activated, the controller primarily attempts to
load the first-priority storage tank. However, if this is initially impossible
due to the collector temperature being too low, preference is given to
loading the second-priority storage tank, if possible. In this event, the
controller conducts regular tests (every 30 minutes) in order to check
whether it has become possible to load the first-priority storage tank.
This test can take several minutes, as the collector array must heat up
sufficiently. On the basis of this heating process, the controller predicts
whether it is possible to load the first-priority storage tank in a foreseeable period of time.
When storage priority is deactivated, the controller begins (if possible) to
load the colder storage tank, and loads it until its temperature exceeds
that of the other storage tank. Loading then switches to the other storage tank. Thus, both storage tanks are heated equally, in an alternating
manner.
Accessing storage priority
 SET: press button for approx. sec.
 : select the menu item "Storage priority".
Activating/deactivating storage priority

1
2
[...]
[...]
 SET: press button.
 The display for activating (on) or deactivating (off) storage prior-
ity appears.
 SET: press button for approx. sec.
 Storage priority is activated or deactivated.
Display: 4.1
Specifying storage priority (if storage priority is activated)
[off]
[on]

Display: 4.
 : press button.
 The display for setting the storage priority appears.
 SET: press button.
 The storage priority flashes.
 : set the storage priority.
 SET: press button to confirm.
78.138 | 08.1
37
EN
7.5
Language

[............]
Accessing and selecting the language
 SET: press button for approx. sec.
Display: 5
 : select menu item "Language".
[Language]
 SET: press button.

 The language display appears.
 SET: press button.
 The set language flashes.
[..........]
 : select a language.
Display: 5.1
 SET: press button to confirm.
7.6
[Deutsch]
Factory settings

[...........................]
Resetting the factory settings
 SET: press button for approx. sec.
Display: 6
 : select the menu item "Factory settings".
[Factory settings]
 SET: press button.

 The display "Reset all values?" appears.
 SET: press button.
 All values are reset to the factory settings.
The controller restarts. The controller must now be reconfigured
(see chapter 5 "Commissioning").
NOTE
When the controller is reset to factory settings, all settings return to the
values they had upon delivery of the controller.
The following values are retained:
• The min/max values of the temperature sensors
• The outputs' operating hours
• Max. heat output
• Heat quantities
38
78.138 | 08.1
[..........
..............
...........]
SET
[...]
ESC
[...]
Display: 6.1
[Reset
all
values?]
[yes]
[no]
EN
8
Automatic operation
Symbols
In "Automatic" operation of the controller, the status display with the selected solar energy system and
other set functions are shown on the display. You can access the values of the individual sensors, the
outputs' running times, and additionally set functions, by using the operating buttons (arrow up and arrow
down). Other symbols provide information on the condition of the solar system.
The various symbols are displayed as soon as additional functions are activated or values exceed or fall
below parameters. The display message below shows all symbols simultaneously as an example. In practice, they appear in various combinations.
1
3
4
5
6
1
7
75°C
8
off
2
13
max
9
3
1
11
10
Symbol for the activated holiday/recooling
function
1
Symbol for solar circuit's switch-on condition
fulfilled
9
Symbol for maximum collector temperature
reached
10 Symbol (max) for maximum storage tank
temperature reached
3
Symbol for the currently selected temperature
sensor
11 Symbol for external heat exchanger
4
Symbol for the solar circuit
1 Symbol for 3-way switching valve
5
Symbol for the storage tank
13 Symbol for pump
6
Symbol (off) for deactivated storage tank
7
Display of the current measured value such
as temperature values and outputs' operating
hours
8
Symbol for the activated frost protection
function
78.138 | 08.1
39
EN
8.1
Status display

Switching the display screen
 : press button.
 The following values and displays appear one after another:
• The temperature sensors of the system set, and the corresponding
current temperature values.
K
Sample display
• Outputs and corresponding running times.
• Functions, and their additional measured values.
 The additionally set functions are displayed.
8.2
Temperature sensor min/max display

Display of the min/max values
 : choose the desired temperature sensor.
 SET: access the information window.
PD[
PLQ
ƒ&
ƒ&
VHF 6(7
 The min/max values are displayed.
Sample display
Resetting the min/max values
 SET: press button for approx. sec.
 The min/max values are reset to the current temperature.
NOTE
The minimum and maximum values of the connected temperature sensors are always logged and accessible.
The values stored can be reset at any time.
8.3
Operating hours display for pumps
switching valves

Display of the operating hours
 : choose the desired pump or valve.
 SET: access the information window.
VHF 6(7
 The hours-of-operation logger is displayed.
Sample display
Resetting the operating hours
✓ Operating hours called up.
 SET: press button for approx. sec.
 The delta value (∆) is reset to zero.
The outputs' operating hours are always stored.
Here, a distinction is made between total operating hours (∑) and delta
operating hours (∆). The total operating hours cannot be reset. However, delta operating hours can be reset to zero at any time.
40
™
¨
78.138 | 08.1
K
K
EN
9
Fault finding
The controller is a quality product, conceived for years of continuous
trouble-free operation. If a problem occurs, the cause of the problem
often lies not in the controller but in the peripheral components. The following description of some causes of problems should help the installer
and operator to isolate the problem so that the system can be repaired
as quickly as possible and to avoid unnecessary costs. Of course, not all
possible causes of problems can be listed here. However, here you will
find the most common causes of problems that cover the majority of
possible faults. Only return the controller when you are absolutely sure
that none of the problems listed below is responsible for the fault.
DANGER
Riskofdeathbyelectrocution!
 All work on an open controller must be performed by professional
personnel.
 Remove the controller from the power supply before opening the
case.
78.138 | 08.1
41
EN
9.1
Causes of problems
Controller does not appear to function at all:
Secondarysymptoms
Possiblecause
Procedure
• Display shows nothing
Controller power supply
is interrupted
• Check the controller power cable
• No display illumination
• Check the fuse for the power supply
• Check the fuse at the controller (replacement fuse is located in the case)
The solar pump does not operate, despite the fact that the switch-on conditions
are satisfied:
Secondarysymptoms
Possiblecause
Procedure
The pump symbol in the
display rotates
• Pump power supply is
interrupted
• Check the pump power cable
• Check the fuse in the controller
(replacement fuse is located in the case)
• Get the pump working again, replace
if necessary
• Pump has seized up
The pump symbol in the
display does not rotate
• The maximum storage
tank temperature has
been reached
• No fault
• The maximum collector
temperature has been
reached
• In multi storage tank
systems: the system has
stopped due to a priority
test
• The minimum collector
temperature has not
been reached
• The maximum loading
temperature has been
reached
• Stagnation reduction
activated
• Storage tank deactivated
• The pump symbol in the
display does not rotate
• The display illumination
is red
The operating switch is set
to manual operation and
the pump output is set to
"off"
• Set the operating switch to automatic
operation
Short circuit or interruption
of a temperature sensor
• On the controller, request the current
values from all connected temperature
sensors
• A tool symbol flashes in
the display
• The pump symbol in the
display does not rotate
• The display illumination
flashes red
4
• Check all defective sensors and/or
sensor cable
78.138 | 08.1
EN
The solar pump operates, despite the fact that the switch-on condition is not
fulfilled:
Secondarysymptoms
Possiblecause
Procedure
The pump symbol in
the display rotates
• The interval function is activated
• No fault
• Deactivate the relevant function, if
necessary
• The holiday function is activated
• The frost protection function is
activated
• Blockage protection is activated
The operating switch is set to
manual operation and the pump
output is set to "on"
• Symbol rotates
• Display has a red
background
• Set the operating switch to automatic operation
• Tool symbol is visible
on the display
Solar pump is operating, activation condition is fulfilled, nevertheless, no heat
transport in the solar circuit (no "fluid circulation"):
Secondarysymptoms
Possiblecause
Procedure
The pump symbol in
the display rotates
• Air is in the solar circuit
• Check the solar circuit for air
• The isolating valve is closed
• Check the isolating valve
• Limescale/contamination on
solar circuit
• Flush/clean the solar circuit
Solar pump shows cycle behaviour
Secondarysymptoms
Possiblecause
Procedure
• Temperature difference too
small
• Adjust temperature difference in the
Parameters menu
• Check the collector sensor
• Collector sensor incorrectly
positioned
9.2
Pt1000 temperature sensor values
A potentially defective sensor can be checked using an ohmmeter To do this, the sensor must be disconnected, its resistance measured, and the value compared with the figures in the table below. Small deviations are acceptable.
Temperature [°C]
-30
-0
-10
0
10
0
30
40
50
60
70
Resistance [Ω]
88
9
961
1000
1039
1078
1117
1155
1194
13
171
Temperature [°C]
80
90
100
110
10
130
140
150
160
170
180
Resistance [Ω]
1309
1347
1385
143
1461
1498
1536
1573
1611
1648
1685
78.138 | 08.1
43
EN
10
Information windows
The following information windows are displayed whenever a function's settings are not complete, activation of a function is not possible, errors occur in the system, or certain functions are currently activated.
Display
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QRWDYDLODEOH
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44
Description
Measures
Function cannot be activated as the corresponding settings are incomplete.
Function was deactivated again.
Check and complete the settings.
Function cannot be activated, as all
outputs are already occupied.
If the selected layout, or another
function, is to be retained, this function cannot be used.
When changing systems, all settings of
functions and parameters are reset.
Settings which are still needed, and
which must be configured anew,
must be noted down in advance.
It is not possible to access storage priority, as the selected system only has one
storage tank.
The setting is not required with this
system.
In order to protect the pumps from mechanical seizure, all pumps are switched
on briefly once a day.
–
The holiday function is activated.
Storage tank is being recooled by the
system.
–
System is conducting hygiene-flushing
of the circulation pipe.
"Stagnation reduction" is activated.
System is operating at high temperature
level.
The solar circuit has stopped because
the controller is conducting a priority
test. This test checks whether, instead
of the second-priority storage tank, the
first-priority storage tank could also be
loaded.
This test can take several minutes, as the
collector array must heat up sufficiently.
Solar circuit is running due to interval
test.
The collector's heat transfer fluid is being transported to the sensor.
78.138 | 08.1
–
–
–
–
EN
7KHUPDO
IURVWSURWHFWLRQ
LVDFWLYH
The solar circuit is running in order
to protect the collector from icing up.
–
Despite the fact that the pump is
running, the temperature difference
between the collector and the external
heat exchanger is too great.
-> Volume flow is too low.
Check the solar circuit's hydraulics,
pump, valves, and shut-off devices.
If necessary, bleed the system, open
the shut-off devices, and flush out
blockages.
Despite the fact that the pump is
running, the temperature difference
between the external heat exchanger
and the storage tank is too great.
-> Volume flow is too low.
Check the loading circuit's hydraulics,
pump, valves, and shut-off devices.
If necessary, bleed the system, open
the shut-off devices, and flush out
blockages.
Solar circuit shows "suspicious" cycle
behaviour.
Check the collector array's supply and
return pipes, and mount them correctly if applicable.
The internal settings check
has identified conflicting settings, or
double allocation of sensors.
Check the function's time settings.
Double allocation of sensors is permitted, and this is only intended as
information.
The internal plausibility check
has identified conflicting settings.
Look up the error code in the operating instructions (chapter 11) and
check/correct the entries.
A sensor error has been detected.
Locate and check the corresponding
sensor(s) in the display menu.
6HQVRUFDEOH
LQWHUUXSWHG
RUQRVHQVRU
FRQQHFWHG
Sensor cable is interrupted, incorrectly
connected, or the sensor is possibly
defective.
Check connection and/or sensor cable. Possibly check sensor and sensor
cable using an ohmmeter.
6KRUWFLUFXLW
LQVHQVRUFDEOH
Sensor cable has short-circuited or the
sensor is possibly defective.
Check connection and/or sensor cable. Possibly check sensor and sensor
cable using an ohmmeter.
Loading of the storage tank was deactivated due to storage priority.
If this is not wanted, loading can be
reactivated via storage priority.
The collector is in a stagnant state,
pump starts are blocked in order to
prevent damage.
Wait until the collector has cooled
sufficiently before setting these
values.
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VRODUFLUFXLW
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78.138 | 08.1
45
EN
11
Plausibility indices
The internal plausibility check ascertains whether conflicting settings have been detected in the controller.
In this event, an information window displays an error code. The reasons which cause the information
window to appear, along with each corresponding error code, are described in the following table. Check
your settings at the controller, and correct them if necessary.
P1
Maximum temperature storage tank 1 + switch-on temperature difference 1
> maximum collector temperature
P5
Temperature differential control storage tank 1 < switch-off temperature difference 1
P6
Temperature differential control storage tank 1 < switch-off temperature difference (system with collector arrays)
P8
Temperature differential control storage tank 3 < switch-off temperature difference 3
P9
Temperature differential control storage tank 1 + 5 K < switch-off temperature difference 1 (system with external heat exchanger)
P 10
Temperature differential control storage tank 1 + 5 K < switch-off temperature difference (system with collector arrays and external heat exchanger)
P 1
Target temperature control storage tank 1 < minimum collector temperature
P 13
Target temperature control storage tank 1 > maximum collector temperature
P 18
Target temperature control storage tank 1 + 5 K < minimum collector temperature
(system with external heat exchanger)
P 19
Target temperature control storage tank 1 + 5 K > maximum collector temperature
(system with external heat exchanger)
P Target temperature control storage tank 1 < minimum temperature loading circuit 1
P 3
Target temperature control storage tank 1 > maximum temperature loading circuit 1
P 8
Switch-on temperature difference external heat exchanger + maximum temperature
storage tank 1 > maximum temperature loading circuit 1
P 9
Switch-on temperature difference external heat exchanger + maximum temperature storage tank > maximum temperature loading circuit 1
P 31
Temperature differential control storage tank 1 < switch-off temperature difference
external heat exchanger
P 33
Quick charge "OFF" > target temperature control storage tank 1
P 34
Quick charge "ON" and RPM control "OFF"
P 35
Circulation "ON" and temperature control and pulse control
P 37
Holiday function target temperature >= maximum storage tank temperature
46
78.138 | 08.1
EN
12
Legal guarantee
In accordance with German statutory regulations, there is a -year legal
guarantee on this product for the customer.
The seller will remove all manufacturing and material faults that occur
in the product during the guarantee period and affect the correct
functioning of the product. Natural wear and tear does not constitute
a malfunction. No legal guarantee can be offered if the fault can be
attributed to third parties, unprofessional installation or commissioning, incorrect or negligent handling, improper transport, excessive loading, use of improper equipment, faulty construction work, unsuitable
construction location or improper operation or use. Legal guarantee
claims shall only be accepted if notification of the fault is provided
immediately after it is discovered. Guarantee claims are to be directed
to the seller.
The seller must be informed before guarantee claims are processed.Forprocessingaguaranteeclaimanexactfaultdescription
andtheinvoice/deliverynotemustbeprovided.
The seller can choose to fulfil the legal guarantee either by repair or
replacement. If the product can neither be repaired nor replaced, or if
this does not occur within a suitable period in spite of the specification
of an extension period in writing by the customer, the reduction in
value caused by the fault shall be replaced, or, if this is not sufficient
taking the interests of the end customer into consideration, the contract is cancelled.
Any further claims against the seller based on this legal guarantee obligation, in particular claims for damages due to lost profit, loss-of-use
or indirect damages are excluded, unless liability is obligatory by law.
78.138 | 08.1
47
EN
13
Technical data
Temperaturedifferencecontroller
Rated voltage
(system voltage)
30 VAC, 50 Hz
[optional 115 VAC, 60 Hz]
Max. own consumption
≤4W
Inputs
4
T1 - T4: temperature recording (Pt1000)
Outputs
R1: TRIAC output for RPM control,
max. switching current 1.1 A AC
R: relay switched output, max. switching current 3.47 AAC
Number of pre-defined hydraulic
schemes
4
Ingress protection
IP 0/DIN 40050
Protection class
I
Permitted ambient temperature
0 to +45 °C
Display
Animated graphic LCD with backlighting
Dimensions L x W x H [mm]
170 x 170 x 46
Software class
A
Type of action
Type 1B
Type of fastening for permanently con- Type X
nected cables
Intended transport condition
No information
Degree of pollution
Ball pressure test temperature
850 °C
overvoltage category
Class II (500 V)
13.1
Performance data
Output
Power
Fuse
R1
50 W (30 VAC)/15 W (115 VAC)
Internal fuse: 1.6 A T, 50 V or
T 1.6 A H 50 V (Littelfuse: 1501.6)
R
800 W (30 VAC)/400 W (115 VAC)
Internal fuse: 4 A T, 50 V or
T 4 A H 50 V (Littelfuse: 15004)
DANGER
Riskofdeathbyelectrocution!
Fuses may only be changed after disconnection from the power supply,
and by trained professional personnel!
48
78.138 | 08.1
EN
13.2
Parameter settings
Maximum temperature storage tank 1 and storage tank 2:
Factory
setting
60 °C
Adjustable
downto
min.
0 °C
Adjustable
uptomax.
Description
95 °C
When the maximum temperature of storage tank 1
(storage tank ) is reached, storage tank 1 (storage
tank ) is not loaded until the temperature drops to
3 K below the defined maximum value.
Switch-on temperature difference solar 1 and solar 2:
Factory
setting
8K
Adjustable
downto
min.
Switch-off
temperature
difference
+ K
Adjustable
uptomax.
Description
50 K
When the switch-on temperature difference between collector and storage tank is reached, the
storage tank is loaded.
Switch-off temperature difference solar 1 and solar 2:
Factory
setting
4K
Adjustable
downto
min.
0K
Adjustable
uptomax.
Description
Switch-on
When the switch-off temperature difference
temperature dif- between collector and storage tank is reached, loadference - K
ing of the storage tank is stopped. The difference
between the switch-on temperature difference and
the switch-off temperature difference must be at
least K, and is barred from being set any lower.
Switch-on temperature difference external heat exchanger:
Factory
setting
6K
Adjustable
downto
min.
-
Adjustable
uptomax.
-
Description
When the switch-on temperature difference
between the secondary side of the external heat
exchanger and the storage tank is reached, the storage tank is loaded. This value cannot be changed.
Switch-off temperature difference external heat exchanger:
Factory
setting
3K
Adjustable
downto
min.
-
Adjustable
uptomax.
-
78.138 | 08.1
Description
When the switch-off temperature difference
between the secondary side of the external heat
exchanger and the storage tank is reached, loading
of the storage tank is stopped. This value cannot be
changed.
49
EN
Maximum collector temperature:
Factory
setting
130 °C
Adjustable
downto
min.
Minimum
collector
temperature
+0 K
Adjustable
uptomax.
Description
180 °C
When the maximum collector temperature is
reached, the solar circuit pump switches off. When
the temperature drops to 3 K below the defined
maximum value, the solar circuit pump switches on
again.
Minimum collector temperature:
Factory
setting
0 °C
Adjustable
downto
min.
0 °C
Adjustable
uptomax.
Description
Maximum collector temperature -0 K
Only when the minimum collector temperature is
reached, and in consideration of the other switchon conditions, does the solar circuit pump switch
on. This value can be increased up to 0 K below
the defined maximum collector temperature.
Switch-on temperature difference return increase:
Factory
setting
6K
Adjustable
downto
min.
Switch-off
temperature
of return
+ K
Adjustable
uptomax.
Description
50 K
When the switch-on temperature difference between storage tank temperature and heating return
temperature is reached, the switching valve is activated and water flows through the storage tank.
Switch-off temperature difference return increase:
Factory
setting
3K
50
Adjustable
downto
min.
0K
Adjustable
uptomax.
Description
Switch-on
temperature of
return - K
When the switch-off temperature difference between storage tank temperature and heating return
temperature is reached, the switching valve returns
to its initial state. The difference between the
switch-on temperature difference and the switchoff temperature difference for return increase must
be at least K, and is barred from being set any
lower.
78.138 | 08.1
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Maximum temperature loading circuit:
Factory
setting
100 °C
Adjustable
Adjustable
downto
uptomax.
min.
Minimum
130 °C
loading circuit temperature +0 K
Description
When the temperature on the secondary side in
the heat exchanger reaches 3 K below the defined
maximum value, the solar circuit pump is switched
off and the storage tank loading pump continues
to run. When the temperature drops back down
to 10 K below the maximum value, the solar pump
switches on again. If the defined maximum value
is nevertheless reached, the storage tank loading
pump also switches off, for safety reasons. When
the temperature returns to below the maximum
temperature, the storage tank loading pump
switches on again.
Minimum temperature loading circuit:
Factory
setting
0 °C
Adjustable
downto
min.
0 °C
Adjustable
uptomax.
Description
Maximum
temperature
loading circuit
-0 K
The storage tank loading pump is not switched on
until the temperature on the secondary side of the
heat exchanger has reached the defined minimum
temperature.
Loading strategy storage tank 1
Factory
setting
Adjustable
Adjustable
downto
uptomax.
min.
Temperature differential control
8K
K
50 K
Target temperature control
60 °C
0 °C
95 °C
Description
It is possible to choose between temperature differential loading and target temperature loading. Depending on the selected loading strategy,
the controller either attempts to comply with the
defined temperature difference between collector
and storage tank, or to reach the defined target
temperature as quickly as possible. See chapter
7.3. for information regarding settings.
RPM control pump R1:
Factory
setting
50 %
Adjustable
downto
min.
30 %
Adjustable
uptomax.
Description
100 %
If RPM control is activated, the power at the controller's output R1 is regulated by means of full-wave
packet control, according to the measured temperature values and controller settings.
When RPM control is deactivated, full power is
present at the controller's output R1. See chapter
7.3.3 for information regarding settings.
78.138 | 08.1
51
EN
13.3
Parameter values for functions
Circulation:
Factory
setting
Adjustable
downto
min.
Adjustable
uptomax.
Comment
Temperature controlled:
Switch-on temperature:
30 °C
0 °C
Switch-off
temperature - K
Switch-off temperature:
35 °C
Switch-on
temperature
+ K
95 °C
Pulse controlled:
Circulation time:
min
1 min
10 min
0 min
60 min
Wait time:
10 min
Back-up heating:
Factory
setting
Adjustable
downto
min.
Adjustable
uptomax.
Comment
Temperature controlled:
Switch-on temperature:
55 °C
0 °C
Switch-off temperature - K
Switch-off temperature:
60 °C
5
Switch-on
temperature
+ K
95 °C
78.138 | 08.1
EN
Solid fuel boiler:
Factory
setting
Adjustable
downto
min.
Adjustable
uptomax.
Comment
Temperature controlled:
Switch-on temperature difference:
6K
Switch-off
temperature
difference
+ K
0 K
Switch-off temperature difference:
3K
0K
Switch-on
temperature
difference - K
Maximum heat target temperature:
60 °C
0 °C
150 °C
Minimum heat source temperature:
50 °C
30 °C
95 °C
Quick charge:
Factory
setting
Adjustable
downtomin.
Adjustable
uptomax.
Comment
95 °C
The switch-off temperature is adjusted according
to the hysteresis.
Temperature controlled:
Switch-on temperature:
50 °C
0 °C
Switch-off temperature:
5 °C
Switch-on temperature + K
Switch-on
temperature +
10 K
78.138 | 08.1
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EN
Heat quantity:
Factory
setting
Adjustable
downto
min.
Adjustable
uptomax.
0%
60 %
Comment
Glycol content:
40 %
Flow rate value for recording flow rate without a flow sensor:
Flow rate value for maximum pump speed:
--
0
99
The flow rate value for the maximum pump speed
must be greater than the flow rate value for the
minimum pump speed.
Flow rate value for minimum pump speed:
--
0
99
The flow rate value for the maximum pump speed
must be greater than the flow rate value for the
minimum pump speed.
Adjustable
downto
min.
Adjustable
uptomax.
Comment
180 °C
The on and off values can be set independently of
each other.
Thermostat:
Factory
setting
Temperature controlled:
Switch-on temperature:
0 °C
0 °C
Switch-off temperature:
0 °C
0 °C
180 °C
Differential thermostat:
Factory
setting
Adjustable
downto
min.
Adjustable
uptomax.
Comment
Temperature controlled:
Switch-on temperature difference:
6K
Switch-off
temperature
difference
+ K
80 K
Switch-off temperature difference:
3K
0K
Switch-on
temperature difference - K
Maximum heat source temperature:
100 °C
54
Minimum
source
temperature
+ K
180 °C
78.138 | 08.1
EN
Minimum heat source temperature:
0 °C
0 °C
Maximum
source temperature - K
Temperature limit heat target:
60 °C
0 °C
95 °C
Adjustable
downto
min.
Adjustable
uptomax.
10 min
60 min
3 sec.
30 sec.
Interval:
Factory
setting
Comment
Interval time:
15 min
Test-on time:
5 sec.
Holiday function / recooling:
Factory
setting
Adjustable
downto
min.
Adjustable
uptomax.
Comment
Minimum storage tank temperature:
35 °C
14
0 °C
95 °C
If possible, the storage tank is cooled down to the
defined minimum temperature at night.
Notes
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