Please Read These Instructions
Before Using Your Mower
Operating Instructions
for model
481HP and 481PD Lawnmowers
with Mountfield RV40 engine
| \_
Product Codes:
294804048/TSC
294805048/TSC
These instructions are an addition to and should be read in
conjunction with the Operator Manual enclosed with this mower
Call our Helpline if you have any problems:-
0845 600 2912
Open from 9:00am to 5:00pm Monday to Saturday
10.00am to 4.00pm on Sunday
Thank you for purchasing a Cooper lawnmower. This machine will give you many years of safe and
reliable service if operated in accordance with these instructions. Please read and understand these
Operating Instructions before using your mower, failure to do so could result in personal injury
or damage to the equipment.
. NEVER TIP THE MOWER ON ITS SIDE AS THIS WILL FLOOD THE AIR FILTER WITH OIL.
\To access the underside, lift the front wheels by lowering the handle until it rests on the ground.
SAFETY PRECAUTIONS
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Read these ¡Keep hands and Remove the Beware of Keep children,
instructions feet well away Warning! spark plug lead | objects that may | bystanders and
before using | from the cutter before working | be thrown up by | pets away from
your mower. blade. on the mower. the blade. the work area,
The following safety precautions must be observed at all times. Please read them very carefully.
GENERAL
e Know howto stop your mower quickly in an emergency. Understand all the controls and how they operate.
e Do not allow children or anyone who is unfamiliar with these instructions to use the mower. Local regulations
may restrict the age of the operator.
e Keep children, pets and other bystanders well away from the work area.
» Never put your hands, feet or any implement under the cutter deck or inside the rear discharge chute. The cutter
blade will continue to rotate for some time after the engine is switched off.
STOP THE ENGINE AND DISCONNECT THE SPARK PLUG LEAD
« Before carrying out any adjustments, cleaning, inspection or maintenance.
If your mower is damaged or vibrates excessively. Ensure the machine is in a safe working condition before it
is restarted.
Before clearing a blockage or unclogging the discharge chute.
STOP THE ENGINE
Whenever you leave the mower unattended.
Before refilling with petrol or oil.
PREPARATION
« Wear sturdy footwear and long trousers when using the mower. Never go barefoot or wear open sandals.
Avoid loose clothing that may snag on moving parts.
e Check the work area and remove any stones or other debris that may be thrown up by, or cause damage fo, the
cutter blade.
« Before use ensure that the mower is in a safe working condition. Inspect the cutter blade for damage; check
safety devices and guards, check that all nuts, bolts and screws are secure.
+ Never use the machine without a silencer; or with a faulty silencer.
FUEL SAFETY
/\ WARNING! - PETROL 1S HIGHLY FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS,
Store petrol in a cool place and only in containers specifically designed for the purpose.
Refuel outdoors only, with the engine stopped. DO NOT SMOKE while refuelling.
After refuelling, replace the fuel tank cap and the petrol container cap securely.
Never remove the fuel tank cap, or add petrol, when the engine is hot or when itis still running.
If any petrol is spilt do not attempt to start the engine. Move the mower away from the area, clean up the
spillage and allow the fumes to dissipate before starting the engine.
OPERATION
« Do notoperate the engine in a confined space. Exhaust fumes contain CARBON MONCXIDE, an odourless and
POISONOUS gas.
« Mow only in daylight or good artificial light.
e Check the oil and fuel levels before starting the engine.
6 #& © 9 >»
Disengage the engine brake and drive clutch before starting the engine.
Start the engine in accordance with the instructions and with feet well away from the cutter blade.
De not tilt the mower when starting the engine.
Do not change the engine settings. If adjustments are necessary, contact your dealer.
The safety deflector flap must be in the down position if the mower is used without the grass collection bag in
place.
Operate the machine at a comfortable walking pace, never run behind the mower.
Avoid operating the machine on wet grass whenever possible.
Take care when working on slopes. Mow across the slope, never up and down, and exercise caution when
changing direction. Do not use the mower on slopes of more than 20 degrees.
Exercise extreme caution when reversing or pulling the mower towards you.
Stop the cutter blade when emptying the grass collector, when crossing surfaces other than grass and when
transporting the mower to and from the work area.
Never pick up or carry the mower when the engine is running.
STORAGE & MAINTENANCE
To reduce the risk of fire, keep the mower and petrol storage areas free of grass, leaves and grease.
Check the mower and grass collector regularly to ensure the machine is in a safe working condition. Replace any
wom or defective parts. Only use genuine replacement parts,
Store the mower in a dry, secure place out of the reach of children and well away from any fire hazard.
Allow the engine to cool before storage. If the fuel tank has to be drained, this should be done outdoors.
KNOW YOUR MOWER
Clutch Lever
(Power Drive models only)
grag I re er ENE
1 Throttle Control
Operator Presence
Control (OPC) Lever
(Front)
Handle Securing Knob
Pull Cord 8 Guide —— —— À
Deflector Flap
Grass Collector ———— Oil Filler Cap/Dipstick
(located al rear of engine)
Engine
Fuel Filler Cap
Spark Plug
HOW TO GET MOWING
Your Cooper lawnmower does not contain petrol or oil and these must be added before use. Running
the mower with insufficient oil can cause serious damage to the engine and will invalidate your
warranty.
NEVER TIP THE MOWER ONTO ITS SIDE AS THIS WILL FLOOD THE AIR FILTER WITH OIL.
To access the underside of the machine lift the front wheels by lowering the handle to the ground.
Carefully remove the mower from the carton and read these Operating Instructions. An Owner's Manual
for the engine is also included, please read this before starting the engine.
HANDLE ASSEMBLY
« Raise the lower handle (1) to the upright positon. Tighten the hand wheels and pivot bolts (2 and 3).
e Fit the upper handle (4) using the fittings supplied (5). Ensure that the bolt with the cord guide (6) is fitted
correctly.
= Engage the Operator Presence Control (OPC) lever to release the engine brake. Pull the starter cord and fit it into
the cord guide as shown.
« Use the cable ties (7) to fit the OPC cable (and clutch cable if fitted) to the handle assembly. .
Figure 1
GRASS COLLECTOR
e Remove the plate and washers from the top of the grass collector and clip the plate in place behind the handle.
e Turn the top upside down and fit the frame to it using screws and the washers which were on the plate.
e Fitthe cloth base by fastening the plastic bars onto the frame, it may help to use a screwdriver as shown in the
drawing to do this. Then click the edge into the groove in the top starting 5-7mm from an end (Figure2).
« To fit the grass collector onto the mower, lift the rear safety deflector flap and hook the collector onto the pegs.
Figure 2
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STARTING YOUR MOWER
Read and understand the Safety Precautions before using your mower.
« Put Mountfield 4-strake, or an SAE 10W-30 oil, in the «il filler (Figure 3). Do not overfill, the oil tank capacity is
0.6 litre. Mountfield oil, part number MX855, is available from any Mountfield stockist.
е Fill the fuel tank with UNLEADED petrol. Use only clean, fresh petrol - stale fuel may contain deposits that will
clog the carburettor. Do not overfill, the petrol level should be below the bottom of the fuel tank neck..
e Ensure that the spark plug lead is securely connected to the spark plug.
Fuel Filler
af CHOKE
Cap :
49 FAST
Qil Filler Cap/
Air Filter Dipstick “e SON
Exhaust
Spark Plug
Move the throttle control to the “Choke” positiion (Figure 4).
Pull and hold the Operators Presence Control (OPC) lever against the handle to disengage the engine brake.
THE ENGINE WILL NOT START, OR CONTINUE TO RUN, UNLESS THE OPC LEVER IS HELD AGAINST
THE HANDLE.
Pull the starter cord with a strong smooth pull. Do not remove the pull cord from the guide.
« When the engine starts move the throttle control from “Choke” to the "Fast" position.
* Toengage the drive to the rear wheels on Power Driven models, pull and hold the clutch lever against the handle.
To stop the drive, release the clutch lever.
NOTE: Using the choke is usually unnecessary when starting a warm engine. However, in cool weather it may still
be necessary to use the choke to start the engine.
STOPPING YOUR MOWER
* Release the Operators Presence Control (OPC) lever; this will engage the engine brake and operate the ignition
safety cut out device.
ADJUSTING THE HEIGHT OF CUT
The height of cut adjustment not only determines the length of the cut grass, it also controls the airflow which carries
clippings into the collector. If the discharge chute becomes blocked, increase the airflow by raising the height of cut,
To prevent blockages when cutting long, thick grass, set the adjustment to the highest setting and cut the grass: then
cut it again on a lower setting.
Figure 5
To adjust the height of cut;
» stop the engine and disconnect the spark plug.
* putthe mower ona level surface,
« adjustthe cutting height lever s by pulling outwards and moving into the required position (Figure 5)
= check the cutter deck is level after adjusting the levers, i.e. that they are all set at the same height.
BEFORE EACH USE
« Always ensure that the mower is in a safe working condition. Inspect the cutter blade for damage; check safety
devices and guards; check that all nuts, bolts and screws are secure.
e Check the oil level as follows:
a) Remove the oil filler cap and wipe the dipstick clean (Figure 6).
b) Insert the dipstick into the filler neck ang tighten down again.
Remove the dipstick and check the oil level; oil should be at the MAX
mark. The oil tank capacity is about 0.6 litre or 20 fluid oz.
с) If the oil level is low add Mountfield oil part number MX855 ora
SAE 10W-30 oil, to the upper limit on the dipstick. Do not overfill; the
oil level should not be above the MAX mark or below the MIN mark.
es Fillthe fuel tank with unleaded petrol. Do not overfill; the level should
be below the bottom of the fuel tank neck.
MAINTENANCE
Stop the engine and disconnect the spark plug lead before working on the machine. DO NOT TIP
THE MOWER ONTO ITS SIDE AS THIS WILL FLOOD THE AIR FILTER WITH OIL. To access the
underside of the machine, lift the front wheels by lowering the handle until it rests on the ground.
CUTTER BLADE
Examine the cutter blade regularly for wear or damage.
е Aslightly worn blade can be re-sharpened by your local dealer.
e Ifthe blade is damaged it should be replaced. Replacement blade kits are available from your Mountfield stockist.
The part number for the blade kit is MS1196, If in doubt refer to your dealer, or telephone 0845 600 2912.
CLUTCH CABLEADJUSTMENT (Power Driven model only)
y;
e Make sure that the clutch lever is fully released. \ Ne
с rios the cable adjuster by unscrewing it a couple of turns. Figure 7 7 j A 27
a Engage the clutch lever and check that the rear wheels lock when A 3
the mower is pulled backwards. a U}
e Startthemower and ensure it does not drive when the lever is disen- / 7
gaged. 74
/ À
ENGINE / @
An engine manufacturer's Owner's Manual is supplied with your mower,
Please read this, it provides detailed information on engine operation
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and maintenance. Repair work other than routine maintenance, should / # в Adjuster
be carried out by an authorised dealer. | /
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STORAGE
A little time spent on your mower after use will ensure many years of reliable mowing. To access the underside of the
cutter deck, ensure the spark plug lead is disconnected, then lift the front wheels by lowering the handle until it rests
on the ground. Do not tip the mower onto its side, as this will flood the air filter with oil.
AFTER EACH USE
» Remove any grass pulp from the underside of the cutter deck using a non-metallic instrument such as a piece of
wood. Take care not to damage the paintwork.
« Examine the cutter blade for any damage. A damaged blade may upset the balance of your mower and cause
excessive vibration, if in doubt refer to your dealer.
e Inspectthe grass collector and clean it if necessary. If the mesh becomes clogged airflow will be reduced and
impair grass collection.
es The handle can be folded down to reduce the amount of storage space required. Take care not to trap any of the
operating cables when folding or unfolding the handle.
« Store the mower in a clean, dry area well away from any naked flames, sparks or heat source.
LONG TERM - If you are not using your mower for more than 28 days.
e Give the machine a thorough clean, paying particular attention to the underside.
e Lubricate all moving parts.
e Atthe end of the season, empty the fuel tank either by running the mower out of fuel or tip the machine backwards
and onto the back right wheel to drain the fuel into a suitable container, Drain the carburettor by loosening the
drain screw, retighten the drain screw.
FAULT FINDING
PROBLEM SOLUTION
Check there is ample clean, fresh fuel in lhe lank.
Engine will nol start
Check the culler blade is not fouling the ground prevenling free rolalion
Check Ihe Operalors Presence Control (OPC) lever ls fully released
Engine will not stop
Remove spark plug lead 1o slop engine using insulated gloves and refer lo dealer.
Stop the engine and disconnect the spark plug lead using heal resistant gloves.
Fallure to cut grass properly Check blade attachment bolt is light.
Check condition of blade. If seriously worn or damaged replace with a new one,
Stop lhe engine and disconnect Lhe spark plug lead using heal resistant gloves.
Check and make sure there is no bulld up of grass inside lhe casing.
Failure to collect grass properly carefully.
Check grass caicher Is allowing air lo flow through the fabric; if it is clogged il should be washed
If the grass calcher is not clogged ralse the height of cul lo increase airflow.
Check to ensure lhe engine Is running at the correct speed, (epproximalely 3000rpm).
If conditions are too severe 10 use the grass catcher, remove it and work with the deflector in position.
This will certainly Indicate that the blade has become badly damage d. Stop lhe engine, disconnect
Machine vibrates excessively spark plug lead and examine the blade assembly. Rafer lo your local dealer.
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CERTIFICATE OF CONFORMITY
A Certificate of Conformity similar to the one shown below is in a separate document enclosed with this mower.
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=]| Measured sound power level ................... ST 96 dB(A)
|| Guaranteed sound power level ................ НИЕ 97 dB(A)
~| Reference to harmonised standards.................. EN 836 - EN 292-2- EN 1033 - EN ISO 3767
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PAT ри
( Guarantee D
GGP UK Limited undertakes to provide a fuil guarantee against defective materials or workmanship
for two years from the date of purchase subject to the mower receiving an annual service.
If the machine is used for commercial purposes; i.e. for hire; or by contractors, caravan sites or
similar users, this guarantee period shall be 90 days.
If any part or parts are found to be defective within the guarantee period, GGP UK Limited, via their
authorised dealer, will effect the repair or replacement at no charge to the owner providing that the
fault is reported direct to the dealer. All repairs must be carried out by an authorised Mountfield
dealer. Delivery and collection of the machine is the owner's responsibility and not covered
under the terms of this guarantee.
This guarantee is not transferable. Proof of purchase will be required in the event of a claim.
This guarantee does not apply to the routine replacement of paris that are subject to normal wear and
tear — or to normal service and maintenance parts. This guarantee does not cover faulls caused by
neglect or misuse.
The engine manufacturer guarantees the engine fitted to this machine.
This guarantee is in addition to, and does not detract from, the contractual rights of the owner under
\ Statute or common law.
On delivery of your new Cooper mower, we suggest that
you complete the box to the right.
The information for your machine is on the serial
number label, which is fixed on the cutter deck at the
base of the handles. You will be asked for these details
if you have any problems or require spare parts.
Please keep your receipt, proof of purchase will be
required in the event of a claim.
Service Record
1st Service 2nd Service
Dealer’s Signature; om Dealer's Signature;
Dealer's Stamp: Dealer's Stamp:
GGP UK LIMITED
Unit 8, Bluewater Estate, Bell Close, Plympton, Plymouth, Devon, PL7 4JH, England.
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