VEGA WAVE 61 double relay (DPDT) Level Sensor Operating Instructions
Below you will find brief information for Level Sensor VEGAWAVE 61 double relay (DPDT). The VEGAWAVE 61 double relay (DPDT) is a reliable level sensor with a tuning fork for level detection. It is designed for industrial use and is ideal for overfill and dry run protection. The sensor is virtually unaffected by the chemical and physical properties of the bulk solid. It is easy to install and set up, and can be adapted to a variety of products.
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Operating Instructions VEGAWAVE 61 - double relay (DPDT) Contents Contents 1 About this document 1.1 1.2 1.3 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. .. 5 5 5 5 6 6 6 Configuration. . . . . . . Principle of operation . Operation . . . . . . . . . Storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. 7 7 8 9 General instructions. . . . . . . . . . . . . . . . . . . . . 10 Mounting instructions . . . . . . . . . . . . . . . . . . . . 11 Preparing the connection . . . . . . . . . . . . . . . . . 15 Connection procedure . . . . . . . . . . . . . . . . . . . 15 Wiring plan, single chamber housing. . . . . . . . . 16 In general . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Adjustment elements . . . . . . . . . . . . . . . . . . . . 19 Function chart . . . . . . . . . . . . . . . . . . . . . . . . . 20 Maintenance . . . . . . . . . . . . . . . . . . Remove interferences . . . . . . . . . . . Exchange of the electronics module . Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. 22 22 23 25 Dismounting procedure . . . . . . . . . . . . . . . . . . 26 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 VEGAWAVE 61 - - double relay (DPDT) 32247-EN-070117 Dismounting 8.1 8.2 2 . . . . . . . Maintenance and fault rectification 7.1 7.2 7.3 7.4 8 . . . . . . . Setup 6.1 6.2 6.3 7 . . . . . . . Connecting to voltage supply 5.1 5.2 5.3 6 . . . . . . . Mounting 4.1 4.2 5 Authorised personnel . . . . . . . . Appropriate use. . . . . . . . . . . . Warning about misuse . . . . . . . CE conformity . . . . . . . . . . . . . SIL conformity . . . . . . . . . . . . . Safety instructions for Ex areas Environmental instructions . . . . Product description 3.1 3.2 3.3 3.4 4 4 4 4 For your safety 2.1 2.2 2.3 2.4 2.5 2.6 2.7 3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Target group . . . . . . . . . . . . . . . . . . . . . . . . . . Symbolism used . . . . . . . . . . . . . . . . . . . . . . . Contents 9 Supplement 9.1 9.2 9.3 9.4 Technical data. . . . . . . . Dimensions . . . . . . . . . . Industrial property rights. Trademark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. 27 31 34 34 Supplementary operating instructions manuals Information: VEGAWAVE 61 is available in different versions. Depending on the selected version, supplementary operating instructions manuals may also come with the shipment. The supplementary operating instructions manuals are listed in section "Product description. Operating instructions manuals for accessories and replacement parts Tip: To ensure reliable setup and operation of your VEGAWAVE 61, we offer accessories and replacement parts. The associated documents are: 32247-EN-070117 l l Operating instructions manual "Remote housing - VEGAWAVE" Operating instructions manual "Oscillator VEGAWAVE series 60" VEGAWAVE 61 - - double relay (DPDT) 3 About this document 1 About this document 1.1 Function This operating instructions manual has all the information you need for quick setup and safe operation. Please read this manual before you start setup. 1.2 Target group This operating instructions manual is directed to trained, qualified personnel. The contents of this manual should be made available to these personnel and put into practice by them. 1.3 Symbolism used Information, tip, note This symbol indicates helpful additional information. Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result. Ex applications This symbol indicates special instructions for Ex applications. l List The dot set in front indicates a list with no implied sequence. à Action This arrow indicates a single action. 1 Sequence Numbers set in front indicate successive steps in a procedure. 32247-EN-070117 4 VEGAWAVE 61 - - double relay (DPDT) For your safety 2 For your safety 2.1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator. For safety and warranty reasons, any internal work on the instruments must be carried out only by personnel authorised by the manufacturer. 2.2 Appropriate use VEGAWAVE 61 is a sensor for level detection. Detailed information on the application range of VEGAWAVE 61 is available in chapter "Product description". 2.3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application-specific hazards, e.g. vessel overfill or damage to system components through incorrect mounting or adjustment. 2.4 General safety instructions VEGAWAVE 61 is a high-tech instrument requiring the strict observance of standard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the country-specific installation standards (e.g. the VDE regulations in Germany) as well as all prevailing safety regulations and accident prevention rules. 2.5 CE conformity VEGAWAVE 61 is in CE conformity with EMC (89/336/EWG), fulfils NAMUR recommendation NE 21 and is in CE conformity with LVD (73/23/EWG). 32247-EN-070117 Conformity has been judged according to the following standards: l EMC: - Emission EN 61326: 1997 (class B) - Susceptibility EN 61326: 1997/A1:1998 l LVD: EN 61010-1: 2001 VEGAWAVE 61 - - double relay (DPDT) 5 For your safety 2.6 SIL conformity VEGAWAVE 61 meets the requirements to the functional safety according to IEC 61508. Further information is available in the Safety Manual "VEGAWAVE series 60". 2.7 Safety instructions for Ex areas Please note the Ex-specific safety information for installation and operation in Ex areas. These safety instructions are part of the operating instructions manual and come with the Exapproved instruments. 2.8 Environmental instructions Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental protection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: l l Chapter "Storage and transport" Chapter "Disposal" 32247-EN-070117 6 VEGAWAVE 61 - - double relay (DPDT) Product description 3 Product description 3.1 Configuration Scope of delivery The scope of delivery encompasses: l l Components VEGAWAVE 61 level sensor Documentation - this operating instructions manual - Safety Manual "Functional safety according to IEC 61508 or IEC 61511 (SIL)" - Supplementary instructions manual "Plug connector for level sensors" (optional) - Ex-specific "Safety instructions" (with Ex-versions) - if necessary, further certificates VEGAWAVE 61 consists of the following components: l l l Housing cover Housing with electronics process fitting with tuning fork 1 2 3 Fig. 1 2 3 1: VEGAWAVE 61 with plastic housing Housing cover Housing with electronics Process fitting 3.2 Principle of operation 32247-EN-070117 Area of application VEGAWAVE 61 is a level sensor with tuning fork for level detection. It is designed for industrial use in all areas of process technology and is preferably used for bulk solids. VEGAWAVE 61 - - double relay (DPDT) 7 Product description Typical applications are overfill and dry run protection. Thanks to its simple and robust measuring system, VEGAWAVE 61 is virtually unaffected by the chemical and physical properties of the bulk solid. It functions even when exposed to strong external vibration or changing products. Solid detection in water If VEGAWAVE 61 was ordered for detection of solids in water, the tuning fork is adjusted to the density of water. In the air or when covered by water (density: 1 g/cm³/0.036 lbs/in) VEGAWAVE 61 signals "uncovered". Only if the vibrating element is also covered with solids (e.g. sand, sludge, gravel etc.) will the sensor signal "covered". Fault monitoring The electronics of VEGAWAVE 61 continuously monitors the following criteria: l l Correct vibrating frequency Line break to the piezo drive If one of the stated malfunctions is detected or in case of power failure, the electronics takes on a defined switching condition, i.e. the relay deenergises (safe condition). Functional principle The tuning fork is piezoelectrically energised and vibrates at its mechanical resonance frequency of approx. 150 Hz. When the tuning fork is submerged in the product, the vibration amplitude changes. This change is detected by the integrated oscillator and converted into a switching command. Supply VEGAWAVE 61 is a compact instrument, i.e. it can be operated without external evaluation system. The integrated electronics evaluates the level signal and outputs a switching signal. With this switching signal, a connected device can be operated directly (e.g. a warning system, a PLC, a pump etc.). The data for power supply are stated in chapter "Technical data" in the "Supplement". 3.3 Operation 8 VEGAWAVE 61 - - double relay (DPDT) 32247-EN-070117 With the factory setting, products with a density of >0.02 g/cm³ (0.0008 lbs/in³) can be measured. The instrument can also be adapted to products with lower density >0.008 g/cm³ (0.0003 lbs/in³). Product description On the electronics module you will find the following indicating and adjustment elements: l l l signal lamp for indication of the switching condition (green/ red) potentiometer for adaptation to the product density Mode switch for selecting the switching condition (min./ max.) 3.4 Storage and transport Packaging Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180. The packaging of standard instruments consists of environment-friendly, recyclable cardboard. In addition, the sensor is provided with a protective cover of cardboard. For special versions PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies. Storage and transport temperature l 32247-EN-070117 l Storage and transport temperature see "Supplement Technical data - Ambient conditions" Relative humidity 20 … 85 % VEGAWAVE 61 - - double relay (DPDT) 9 Mounting 4 Mounting 4.1 General instructions Switching point In general, VEGAWAVE 61 can be mounted in any position. The instrument must be mounted in such a way that the vibrating element is at the height of the requested switching point. Moisture Use the recommended cables (see chapter "Connecting to power supply") and tighten the cable gland. You can give your VEGAWAVE 61 additional protection against moisture penetration by leading the connection cable downward in front of the cable entry. Rain and condensation water can thus drain off. This applies mainly to mounting outdoors, in areas where moisture is expected (e.g. by cleaning processes) or on cooled or heated vessels. Fig. 2: Measures against moisture penetration Transport Do not hold VEGAWAVE 61 on the vibrating element. Especially with flange and tube versions, the sensor can be damaged by the weight of the instrument. Remove the protective cover just before mounting. Pressure/Vacuum The process fitting must be sealed if there is gauge or low pressure in the vessel. Before use, check if the seal material is resistant against the measured product and the process temperature. 10 VEGAWAVE 61 - - double relay (DPDT) 32247-EN-070117 The max. permissible pressure is stated in chapter "Technical data" in the "Supplement" or on the type label of the sensor. Mounting Handling The vibrating level switch is a measuring instrument and must be treated accordingly. Bending the vibrating element will destroy the instrument. Warning: The housing must not be used to screw the instrument in! Applying tightening force on the housing can damage its rotational mechanical parts. To screw in, use the hexagon above the thread. 4.2 Mounting instructions Socket The vibrating element should protrude into the vessel to avoid buildup. For that reason, avoid using mounting bosses for flanges and screwed fittings. This applies particularly to use with adhesive products. Filling opening Mount the instrument in such a way that the tuning fork does not protrude directly into the filling stream. a. b. 20° 32247-EN-070117 Fig. 3: Horizontal mounting a Convex mounting b Concave mounting If such an installation location should be necessary, mount a suitable protective sheet above or in front of the vibrating element, see illustration "a"). VEGAWAVE 61 - - double relay (DPDT) 11 Mounting In abrasive solids, mounting according to illustration "b" has proven. A spout forms in the concave protective sheet preventing wear of the protective sheet. Horizontal mounting To achieve a very precise switching point, you can install VEGAWAVE 61 horizontally. However, if the switching point can have a tolerance of a few centimeters, we recommend mounting VEGAWAVE 61 approx. 20° inclined to the vessel bottom to avoid buildup. a. b. 20° Fig. 4: Horizontal mounting a Protective sheet b Concave protective sheet for abrasive solids Inflowing medium If VEGAWAVE 61 is mounted in the filling stream, measurement errors can result. Mount VEGAWAVE 61 at a location in the vessel where no disturbing influence from e.g. filling openings, agitators, etc. can occur. Flows To minimise flow resistance caused by the tuning fork, VEGAWAVE 61 should be mounted in such a way that the surfaces of the blades are parallel to the product movement. 32247-EN-070117 12 VEGAWAVE 61 - - double relay (DPDT) Mounting 1 2 Fig. 5: Orientation of the tuning fork in case of flow 1 Marking with screwed version 2 Direction of flow Adhesive products In case of horizontal mounting in adhesive products, the surfaces of the tuning fork should be vertical in order to reduce buildup on the blades. On the screwed version you will find a marking on the hexagon. With this, you can check the position of the tuning fork when screwing it in. When the hexagon touches the seal, the thread can be still turned by approx. half a turn. This is sufficient to reach the recommended installation position. With flange versions, the fork is directed to the flange holes. 1 32247-EN-070117 Fig. 6: Horizontal installation - marking 1 Marking on top with screwed version Baffle protection against falling rocks In applications such as grit chambers or settling basins for coarse sediments, the vibrating element must be protected against damage with a suitable baffle. This baffle must be manufactured by you. VEGAWAVE 61 - - double relay (DPDT) 13 Mounting > 125 mm (4 59/64") Fig. 7: Baffle to protect against damages 32247-EN-070117 14 VEGAWAVE 61 - - double relay (DPDT) Connecting to voltage supply 5 Connecting to voltage supply 5.1 Preparing the connection Note safety instructions Generally note the following safety instructions: l Connect only in the complete absence of line voltage Take note of safety instructions for Ex applications In hazardous areas you should take note of the appropriate regulations, conformity and type approval certificates of the sensors and power supply units. Select power supply Connect the power supply according to the following diagrams. Oscillator with relay output is designed in protection class 1. To maintain this protection class, it is absolutely necessary that the ground conductor be connected to the internal ground terminal. Take note of the general installation regulations. As a rule, connect VEGAWAVE 61 to vessel ground (PA), or in case of plastic vessels, to the next ground potential. On the side of the housing there is a ground terminal between the cable entries. This connection serves to drain off electrostatic charges. In Ex applications, the installation regulations for hazardous areas must be given priority. The data for power supply are stated in chapter "Technical data" in the "Supplement". Selecting connection cable VEGAWAVE 61 is connected with standard cable with round cross-section. An outer cable diameter of 5 … 9 mm (0.2 … 0.35 in) ensures the seal effect of the cable entry. If cable with a different diameter or wire cross section is used, exchange the seal or use an appropriate cable connection. In hazardous areas, only use approved cable connections for VEGAWAVE 61. Select connection cable for Ex applications Take note of the corresponding installation regulations for Ex applications. 32247-EN-070117 5.2 Connection procedure With Ex instruments, the housing cover may only be opened if there is no explosive atmosphere present. Proceed as follows: VEGAWAVE 61 - - double relay (DPDT) 15 Connecting to voltage supply 1 Unscrew the housing cover 2 Loosen compression nut of the cable entry 3 Remove approx. 10 cm (4 in) of the cable mantle, strip approx. 1 cm (0.4 in) insulation from the ends of the individual wires 4 Insert the cable into the sensor through the cable entry 5 Lift the opening levers of the terminals with a screwdriver (see following illustration) 6 Insert the wire ends into the open terminals according to the wiring plan 7 Press down the opening levers of the terminals, you will hear the terminal spring closing 8 Check the hold of the wires in the terminals by lightly pulling on them 9 Tighten the compression nut of the cable entry. The seal ring must completely encircle the cable 10 If necessary, carry out a fresh adjustment 11 Screw the housing cover back on The electrical connection is finished. Fig. 8: Connection steps 5 and 6 5.3 Wiring plan, single chamber housing 32247-EN-070117 The following illustrations apply to the non-Ex as well as to the EEx d version. 16 VEGAWAVE 61 - - double relay (DPDT) Connecting to voltage supply Housing overview 4 4 1 Fig. 1 2 3 4 4 2 3 9: Material versions, single chamber housing Plastic (not with EEx d) Aluminium Stainless steel (not with EEx d) Filter element for pressure compensation (not with EEx d) Electronics and connection compartment 1 5 2 4 3 Fig. 1 2 3 4 5 Wiring plan 10: Electronics and connection compartment Potentiometer for switching point adaptation DIL switch for mode adjustment Ground terminal Screwed terminals Control lamp We recommend connecting VEGAWAVE 61 in such a way that the switching circuit is open when there is a level signal, line break or failure (safe condition). 32247-EN-070117 The relays are always shown in non-operative condition. VEGAWAVE 61 - - double relay (DPDT) 17 Connecting to voltage supply 3 2 Fig. 1 2 3 1 11: Wiring plan Relay output Relay output Voltage supply 32247-EN-070117 18 VEGAWAVE 61 - - double relay (DPDT) Setup 6 Setup 6.1 In general The numbers in brackets refer to the following illustrations. Function/Configuration On the electronics module you will find the following indicating and adjustment elements: l l l Potentiometer for switching point adaptation (1) DIL switch for mode adjustment - min./max. (2) Signal lamp (5) Note: As a rule, always set the mode with mode switch (2) before starting the setup of VEGAWAVE 61. The switching output will change if you set the mode switch (2) afterwards. This could possibly trigger other connected instruments or devices. 6.2 Adjustment elements 1 5 2 4 32247-EN-070117 3 Fig. 1 2 3 4 5 12: Oscillator with relay output Potentiometer for switching point adaptation DIL switch for mode adjustment Ground terminal Screwed terminals Control lamp VEGAWAVE 61 - - double relay (DPDT) 19 Setup Switching point adaptation (1) With the potentiometer you can adapt the switching point to the solid. It is already preset and must only be modified in special cases. By default, the potentiometer of VEGAWAVE 61 is set to the right stop (>0.02 g/cm³ or 0.0008 lbs/in³). In case of very lightweight solids, turn the potentiometer to the left stop (>0.008 g/ cm³ or 0.0003 lbs/in³). VEGAWAVE 61 will thus be more sensitive and can detect light-weight solids more reliably. For instruments detecting solids in water, these values are not applicable. The potentiometer is preset and must not be changed. Mode adjustment (2) With the mode adjustment (min./max.) you can change the switching condition of the relay. You can set the required mode according to the "Function chart" (max. - max. detection or overfill protection, min. - min. detection or dry run protection). We recommend connecting according to the quiescent current principle (replay contact deenergizes when reaching the switching point), because the relay takes on the same (safe) condition if a failure is detected. Signal lamp (5) Control lamp for indication of the switching condition. l l l green = relay energized red = relay deenergized red (flashing) = failure 6.3 Function chart The following chart provides an overview of the switching conditions depending on the adjusted mode and level. Level Mode max. Overfill protection Switching status 3 4 5 (6) (7) (8) Relay energized Mode max. Overfill protection Green 3 4 5 (6) (7) (8) red VEGAWAVE 61 - - double relay (DPDT) 32247-EN-070117 Relay deenergized 20 Control lamp Setup Level Switching status Mode min. Dry run protection 3 4 5 (6) (7) (8) Relay energized Mode min. Dry run protection Green 3 4 5 (6) (7) (8) Relay deenergized Failure of the supply voltage (min./max. mode) Control lamp red any 3 4 5 (6) (7) (8) Relay deenergized Failure any 3 4 5 (6) (7) (8) flashes red 32247-EN-070117 Relay deenergized VEGAWAVE 61 - - double relay (DPDT) 21 Maintenance and fault rectification 7 Maintenance and fault rectification 7.1 Maintenance When used as directed in normal operation, VEGAWAVE 61 is completely maintenance free. 7.2 Remove interferences Causes of malfunction VEGAWAVE 61 offers maximum reliability. Nevertheless faults can occur during operation. These may be caused by the following, e.g.: l l l l Sensor Process Supply Signal processing Fault rectification The first measure to be taken is to check the output signal. In many cases, the causes can be determined this way and the faults rectified. 24 hour service hotline However, should this measures not be successful, call the VEGA service hotline in urgent cases under the phone no. +49 1805 858550. The hotline is available to you 7 days a week round-the-clock. Since we offer this service world-wide, the support is only available in the English language. The service is free of charge, only the standard telephone costs will be charged. Checking the switching signal ? VEGAWAVE 61 signals "covered" when the vibrating element is not submerged (overfill protection) ? VEGAWAVE 61 signals "uncovered" when the vibrating element is submerged (dry run protection) l Supply voltage too low à Check the power supply l Electronics defective à Press the mode switch (min./max.). If the instrument à Push the mode switch. If the instrument then does not change the mode, the oscillator may be defective. Exchange the oscillator. 22 VEGAWAVE 61 - - double relay (DPDT) 32247-EN-070117 then changes the mode, the instrument may be mechanically damaged. Should the switching function in the correct mode still be faulty, return the instrument for repair. Maintenance and fault rectification à Check if there is buildup on the vibrating element, and if so, remove it. l Unfavourable installation location à Mount the instrument at a location in the vessel where no dead zones or mounds can form. à Check if the vibrating element is covered by buildup on the socket. l Wrong mode selected à Set the correct mode on the mode switch (max.: overfill protection,min.: dry run protection). Wiring should be carried out according to the quiescent current principle. ? Signal lamp flashes red l Electronics has detected a failure à Exchange instrument or return instrument for repair 7.3 Exchange of the electronics module In general, all oscillators of series WE60 can be interchanged. If you want to use an oscillator with a different signal output, you can download the corresponding operating instructions manual from our homepage under Downloads. With EEx d instruments, the housing cover must only be opened if there is no explosive atmosphere. Proceed as follows: Switch off power supply 2 Unscrew the housing cover 3 Lift the opening levers of the terminals with a screwdriver 4 Pull the connection cables out of the terminals 5 Loosen the two screws with a screw driver (Torx size T10 or slot 4) 32247-EN-070117 1 VEGAWAVE 61 - - double relay (DPDT) 23 Maintenance and fault rectification 1 2 Fig. 13: Loosen the screws 1 Electronics module 2 Screws (2 pcs.) 6 Remove the old oscillator 7 Compare the new oscillator with the old one. The type label of the oscillator must correspond to that of the old oscillator. This applies particularly to instruments used in hazardous areas. 8 Compare the settings of the two oscillators. Set the adjustment elements of the new oscillator to the same setting of the old one. Information: Make sure that the housing is not rotated during the electronics exchange. Otherwise the plug may be in a different position later. 9 Insert the oscillator carefully. Make sure that the plug is in the correct position. 10 Screw in and tighten the two holding screws with a screwdriver (Torx size T10 or Phillips 4) 11 Insert the wire ends into the open terminals according to the wiring plan 12 Press down the opening levers of the terminals, you will hear the terminal spring closing 13 Check the hold of the wires in the terminals by lightly pulling on them 15 Screw the housing cover back on The electronics exchange is now finished. 24 VEGAWAVE 61 - - double relay (DPDT) 32247-EN-070117 14 Check the tightness of the cable entry. The seal ring must completely encircle the cable. Maintenance and fault rectification 7.4 Instrument repair If a repair is necessary, please proceed as follows: You can download a return form (23 KB) in the Internet from our homepage www.vega.com under: "Downloads - Forms and Certificates - Repair form". By doing this you help us carry out the repair quickly and without having to call back for needed information. l l l 32247-EN-070117 l Print and fill out one form per instrument Clean the instrument and pack it damage-proof Attach the filled in form and if necessary, a safety data sheet to the instrument Please ask the agency serving you for the address of your return shipment. You find the respective agency on our website www.vega.com under: "Company - VEGA worldwide" VEGAWAVE 61 - - double relay (DPDT) 25 Dismounting 8 Dismounting 8.1 Dismounting procedure Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order. With Ex instruments, the housing cover may only be opened if there is no explosive atmosphere present. 8.2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have designed the electronic modules to be easily separable. WEEE directive 2002/96/EG This instrument is not subject to the WEEE directive 2002/96/ EG and the respective national laws (in Germany, e.g. ElektroG). Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive. Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials. Materials: see "Technical data" If you cannot dispose of the instrument properly, please contact us about disposal methods or return. 32247-EN-070117 26 VEGAWAVE 61 - - double relay (DPDT) Supplement 9 Supplement 9.1 Technical data General data Material 316L corresponds to 1.4404 or 1.4435 Materials, wetted parts - Process fitting - thread 316L - Process fitting - flange 316L - Process seal Klingersil C-4400 - Tuning fork 316L - Extension tube ø 43 mm (1.7 in) 316L Materials, non-wetted parts - Housing Plastic PBT (Polyester), Alu die-casting powder-coated, 316L - Seal ring between housing and housing cover NBR (stainless steel housing), silicone (Alu/ plastic housing) - Ground terminal 316L Weights - with plastic housing 1500 g (53 oz) - with Aluminium housing 1950 g (69 oz) - with stainless steel housing 2300 g (81 oz) Max. lateral load 600 N (135 lbf) longitudinal to the fork side Output variable Output Relay output (DPDT), 2 floating spdts Turn-on voltage - min. 10 mV - 253 V AC, 253 V DC max. Switching current - min. 10 µA - 3 A AC, 1 A DC 32247-EN-070117 max. VEGAWAVE 61 - - double relay (DPDT) 27 Supplement Breaking capacity - min. - max. 50 mW 750 VA AC, 54 W DC If inductive loads or stronger currents are switched through, the gold plating on the relay contact surface will be permanently damaged. The contact is then no longer suitable for switching low-level signal circuits. Contact material (relay contacts) AgNi or AgSnO and Au plated Modes (adjustable) min./max. Integration time - when immersed approx. 0.5 s - approx. 1 s when laid bare Ambient conditions Ambient temperature on the housing -40 … +80 °C (-40 … +176 °F) Storage and transport temperature -40 … +80 °C (-40 … +176 °F) Process conditions Parameter Limit level of solids Process pressure -1 … 25 bar/-100 … 2500 kPa (-14.5 … 363 psi) VEGAWAVE 61 of 316L -50 … +150 °C (-58 … +302 °F) Process temperature (thread or flange temperature) with temperature adapter (option) -50 … +250 °C (-58 … +482 °F) 32247-EN-070117 28 VEGAWAVE 61 - - double relay (DPDT) Supplement 2 3 80˚C (176˚F) 40˚C (104˚F) -50˚C (-58˚F) 0˚C (32˚F) 1 50˚C (122˚F) 100˚C (212˚F) 150˚C (302˚F) 200˚C (392˚F) 250˚C (482˚F) -40˚C (-40˚F) Fig. 1 2 3 14: Ambient temperature - Product temperature Product temperature Ambient temperature Temperature range with temperature adapter Density - Standard >0.02 g/cm³ (0.0007 lbs/in³) - adjustable >0.008 g/cm³ (0.0003 lbs/in³) Electromechanical data Cable entry/plug (dependent on the version) - Single chamber housing l or: l 1x cable entry M20x1.5 (cable-ø 5 … 9 mm), 1x blind stopper M20x1.5; attached 1x cable entry M20x1.5 1x cable entry ½ NPT, 1x blind stopper ½ NPT, 1x cable entry ½ NPT or: l Spring-loaded terminals 1x plug M12x1, 1x blind stopper M20x1.5 for wire cross-section up to 1.5 mm² (0.0023 in²) Adjustment elements Mode switch - min. Min. detection or dry run protection - Max. detection or overfill protection 32247-EN-070117 max. VEGAWAVE 61 - - double relay (DPDT) 29 Supplement Voltage supply Supply voltage 20 … 253 V AC, 50/60 Hz, 20 … 72 V DC (at U >60 V DC, the ambient temperature can be max. 50 °C/122 °F) Power consumption 1 … 8 VA (AC), approx. 1.3 W (DC) Electrical protective measures Protection IP 66/IP 67 Overvoltage category III Protection class I Approvals1) ATEX ATEX II 1/2G, 2G EEx d IIC T1 … T6 ATEX II 1D, 1/2D, 2D Ex tD A20, A20/21, A21ATEX IP66TII 1D, 1/2D, 2D Ex tD A20, A20/21, A21 IP66T + ATEX II 1/2G, 2G EEx d IIC T1 … T6 FM FM (NI) CL I, DIV 2, GP ABCD; (DIP) CL II, III, DIV 1, GP EFG CSA CSA (NI) CL I, DIV 2, GP ABCD; (DIP) CL II, III, CSA DIV(XP) 1, GP CL EFG I, DIV 1, GP ABCD; (DIP) CL II, III, DIV 1, GP EFG IEC Ex tD A20, A20/21, A21 IP66T 30 Deviating data in Ex applications: see separate safety instructions. VEGAWAVE 61 - - double relay (DPDT) 32247-EN-070117 1) Supplement 9.2 Dimensions VEGAWAVE 61 69mm (2 23/32") ø77mm (3 1/32") M20x1,5/ ½ NPT M20x1,5/ ½ NPT 1 2 116mm (4 9/16") M20x1,5/ ½ NPT M20x1,5 3 15: Housing versions Plastic housing Stainless steel housing Aluminium housing 32247-EN-070117 Fig. 1 2 3 116mm (4 9/16") ø84mm (3 5/16") 117mm (4 39/64") 112mm (4 13/32") 69mm (2 23/32") ø77mm (3 1/32") VEGAWAVE 61 - - double relay (DPDT) 31 22mm (55/64") 33mm (1 19/64") Supplement G1½A 220mm (8 21/32") 150mm (5 29/32") ø 43mm (1 11/16") Fig. 16: VEGAWAVE 61, threaded version G1½ A 32247-EN-070117 32 VEGAWAVE 61 - - double relay (DPDT) 178 mm (7 1/64") Supplement ø 34 mm (1 11/32") 32247-EN-070117 Fig. 17: Temperature adapter VEGAWAVE 61 - - double relay (DPDT) 33 Supplement 9.3 Industrial property rights VEGA product lines are global protected by industrial property rights. Further information see http://www.vega.com. Only in U.S.A.: Further information see patent label at the sensor housing. VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte. Nähere Informationen unter http://www.vega.com. Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site http://www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web http://www.vega.com. Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте http://www.vega.com. 保。 德VEGA 公司列 品在全球享有知 一步信息 网站<http://www.vega.com>。 9.4 Trademark All brands used as well as trade and company names are property of their lawful proprietor/originator. 32247-EN-070117 34 VEGAWAVE 61 - - double relay (DPDT) 32247-EN-070117 Supplement VEGAWAVE 61 - - double relay (DPDT) 35 VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: [email protected] www.vega.com ISO 9001 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. © VEGA Grieshaber KG, Schiltach/Germany 2007 Subject to change without prior notice 32247-EN-070117
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Key Features
- Tuning fork level detection
- Double relay output
- Overfill and dry run protection
- Adjustable switching point
- Robust design
- Easy installation
Frequently Answers and Questions
What is the VEGAWAVE 61 double relay (DPDT) used for?
The VEGAWAVE 61 double relay (DPDT) is a level sensor for level detection, used for overfill and dry run protection in industrial applications.
What is the switching current of the VEGAWAVE 61 double relay (DPDT)?
The maximum switching current is 3 A AC, 1 A DC.
How do I adjust the switching point on the VEGAWAVE 61 double relay (DPDT)?
You can adjust the switching point with the potentiometer on the electronics module. The potentiometer is preset for a density of > 0.02 g/cm³ (0.0007 lbs/in³). For very lightweight solids, you can turn the potentiometer to the left stop for a density of > 0.008 g/cm³ (0.0003 lbs/in³).