Product User Manual

Power operated

Exhaust Reels MER

Table of contents : page:

Technical data ..............................................2

Safety Information ..........................................2

Operating the hose reel ..................................3

Dimensions ...................................................3

Pressure loss .................................................3

Mounting instruction .................................. 4-10

Maintenance instruction ........................... 11-12

Spare part drawing ................................. 13-15

Wiring diagram ...................................... 16-21

EU Declaration of conformity .................... 22-23

Thank you for buying this PlymoVent product. Before you take it out of its box and start to use it, please read this product manual and follow the instructions carefully.

THIS MANUAL SHOULD BE HANDED OVER AND KEPT

BY THE SERVICE DEPARTMENT AFTER THE INSTALLATION!

Sales office

Plymovent AB

Kopparbergsgatan 2

SE-214 44 MALMÖ

SWEDEN

Tel: +46 40 30 31 30

Fax: +46 40 30 31 40 [email protected]

England

Plymovent Ltd

Marley Way, Southam Road

Banbury, OX16 2RA, England

Tel: + 44 1295 25 93 11

Fax: + 44 1295 27 17 50 [email protected]

Canada

Plymovent Inc

24- 1200 Aerowood Dr

Mississauga, On L4W 2S7, Canada

Tel: +1 (905) 564-4748

Fax: +1 (905) 564-4609 [email protected]

USA

Plymovent Corp.

115 Melrich Road

Cranbury, New Jersey 08512, USA

Tel. + 1 609 395 3500

Fax. + 1 609 655 0919 [email protected]

MER

Technical data

© Copyright 2008: All rights reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language in any form or means without written permission from Plymovent AB. Plymovent AB reserves the right to make design changes.

Technical data/Safety Information

Unit specifications

Motor type

Power supply

Phase

Current

Frequency

Output

Speed

200-240 / 380-440 VAC

3 phase

3.1 / 1.8 A

50 / 60 Hz

0.37 kW

920 rpm

Lifting capacity:

Maximum load is 50 kg/110 lbs

Installation:

On ceiling or wall.

Maneuvering:

Push buttons on control box

Maintenance:

Normal wear, no maintenance required.

See owner’s manual.

Safety Information:

To ensure maximum safety exhaust reels operated by control panel are constructed so that a button for unrolling and rolling up of the hose has to be pressed until required position is reached.

The electric control box may only be opened by an authorised electrician.

The key for the electric control box should be kept by person responsible for maintenance.

BE caREfUL whEn oPERatIng thE hoSE REEL So aS to avoId daMagE to PERSonS and PRoPERty!

Mounting to different supporting structures

When the reel is mounted to rigid structures like iron beam, concrete etc. then use normally dimensioned attachment.

When mounted to porous or otherwise doubtful materials like hollow brick, lightweight concrete, plaster etc. do consult an expert.

MER/ENG/2/20

hose length recommendations

Prod.no. hose diameter

MER-850-75 Ø 75 mm/3”

MER-850-100 Ø 100 mm/4”

MER-850-125 Ø 125 mm/5”

MER-850-150 Ø 150 mm/6”

MER-1050-125 Ø 125 mm/5”

MER-1050-150 Ø 150 mm/6”

MER-1250-200 Ø200mm/8" hose length

15,5 m/51'

14 m/46'

12,5m/41’

10 m/33’

14 m/46’

12,5m/41’

12,5m/41´

Reach and mounting height

A

B

A= Mounting height

A

3m/9,8ft

B C

7,5m/25ft 6,2m/20ft

3,5m/11,5ft 7,5m/25ft 5,9m/19ft

4m/13,1ft 7,5m/25ft 5,5m/18ft

4,5m/14,8ft 7,5m/25ft 5,2m/17ft

5m/16ft 7,5m/25ft 4,7m/15ft

5,5m/18ft

6m/19,7ft

6,5m/21,3ft

7m/23ft

B= Hose length

B C

C= Max. reach

B

10m/33ft

10m/33ft

10m/33ft

10m/33ft

10m/33ft

8,5m/27,5ft

8,3m/27,2ft

8,0m/26ft

7,7m/25ft

7,4m/22,4ft

12,5m/41ft

12,5m/41ft

12,5m/41ft

12,5m/41ft

12,5m/41ft

C

10,6m/34,8ft

10,3m/33,8ft

10m/33ft

9,7m/31,8ft

9,4m/30,8ft

C

Weight/Measures

Prod.nr: Weight:

MER-850,

MER-1050,

62 kg* / 137 lbs*

67 kg */148 lbs*

MER-1250-200, 75 kg */ 165 lbs*

* Weight without hose.

H

B

A

C

E

D

G

G

H

E

F

C

D

A

B

MER-850

1030 mm/40.5"

500 mm/19.7"

974 mm/38.3"

Ø 160 mm/6.30”

790 mm/31.1"

1230 mm/48.4”

600 mm/23.6”

552 mm/21.7”

MER-1050

1230 mm/48.4"

500 mm/19.7"

1174 mm/46.2"

Ø 160 mm/6.30”

790 mm/31.1"

1430 mm/56.3”

600 mm/23.6”

552 mm/21.7”

F

MER-1250-200

1430 mm/56.3"

525 mm/20.7”

1374 mm/54.1"

Ø 200 mm/8”

1117mm/44”

1620 mm/63.8”

735 mm/28.9”

577 mm/22.75”

MER/ENG/3/20

MOUNTING INSTRUCTION

MER

© Copyright 2008: All rights reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language in any form or means without written permission from Plymovent AB. Plymovent AB reserves the right to make design changes.

Put on the hose

1.

Dismantle drum lid A

2. Mount MAP-kit see picture below

3.

Mount hose to the socket inside the drum using clamp E.

4.

Bend hose into a natural soft curve and fasten it using clamp B.

5.

Re-mount the drum lid A.

6.

Mount the edge protection C at the opening of the drum where the hose protrudes.

7.

Start the motor, coil up the hose and adjust the limit swithces, Se instructions on page 13.

B

A

C

E

Operation of hose reels via wall mounted control panel:

Operation On-Off

0

1

Rolling up of hose.

Unrolling of hose.

MER/ENG/4/20

Mounting

Max. mounting height

5,5 m/18ft for hose length 7,5 m/25ft

8 m/26ft for hose length 10 m/33ft

10,5 m/34,5ft for hose length 12,5 m/41ft

Max. mounting height

6 m /19,7ftvid slanglängd 7,5 m/25ft

8,5 m/27,9ft for hose length 10 m/33ft

11 m/36,1ft for hose length 12,5 m/41ft

Mounting of fan

(n/a MER-1250-200)

The power operated hose reel is delivered complete including ceiling or wall mounting bracket.

Either for connection to a central exhaust system or fitted with a fan (see 1-4).

First mount the fan with the reel upside down on the floor and then mount the complete reel to its intended position.

1. Attach bracket to reel.

2.

Fit rubber collar folded to socket.

3. Screw fan to bracket.

4.

Unfold rubber collar over the reel's socket.

MER/ENG/5/20

Exhaust reel mounted on swinging arm

Note! N/A for MER-1250-200

MOUNTING INSTRUCTION

© Copyright 2008: All rights reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language in any form or means without written permission from Plymovent AB. Plymovent AB reserves the right to make design changes.

Prod. no.

EB-3.5

EB-4.5

Reach mm (see page 9)

3500mm/11.5ft

4500mm/14.7ft

Max stretching/bolt

650kp/1430 lb

900kp/1980 lb

Torque demands/bolt

1950kp/4290 lb

2700kp/ 5940 lb

MER/ENG/6/20

Mounting

Note! N/A for MER-1250-200

1. Bolt mounting bracket to wall.

Mounting bracket EB-3.5, EB-4.5

150 mm/6"

200 mm/8"

Ø 14 mm/0,55"

2.

Mount the fan (if included).

Max 200 mm/8"

3. Mount the extractor arm, if used.

MER/ENG/7/20

Mounting

Note! N/A for MER-1250-200

4.

Adjust friction until arm remains in one position.

4

5.

. Mount hose reel to extractor arm.

6.

Mount spiro-tubing and hose on the extractor arm.

6 a b c

5

150 mm/6"

7

7.

Set required friction.

8.

Mount ducting bend to hose reel.

8

MER/ENG/8/20

Grabber nozzle

Ca./Approx.

6 Bar/87 PSI

MOUNTING INSTRUCTION

© Copyright 2008: All rights reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language in any form or means without written permission from Plymovent AB. Plymovent AB reserves the right to make design changes.

Max 1 Bar/15 PSI

1.

Mount Grabber (1) to the exhaust hose (2).

2.

Mount valve (3) approx. 700 mm/27.6" along the exhaust hose.

3. Pull pneumatic hose (4) through the exhaust hose.

4.

Make a hole on the exhaust hose approx. 100 mm/3,9" above

the valve, pull out pneumatic hose and connect it to the valve.

5.

Connect pneumatic hose (5) between the Grabber and the

valve (Ø 8 mm)/(Ø 0.3").

6.

Drill a hole along the duct connection on the hose reel.

Mount a rubber grommet and pull the pnunematic hose through.

7.

The connection to the inlet (8) must be adjusted; water and oil free

compressed air at max. pressure of 1.0 bar/15 PSI.

4

3

5

1

2

MER/ENG/9/20

MER

MAINTENANCE INSTRUCTIONS

© Copyright 2008: All rights reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language in any form or means without written permission from Plymovent AB. Plymovent AB reserves the right to make design changes.

Power operated exhaust reel

Replacing the exhaust hose

B

1.

Uncoil hose completely and lock reel in its most extended position.

2.

Dismantle edge list C, drum lid A and clamp B.

3.

Loosen hose clip E on the connecting socket and remove the old hose.

4.

Attach new hose, bend it into a natural soft curve and fasten it using clamp B.

5. Re-mount the drum lid A.

6.

Re-Mount the edge protection C at the opening of the drum where the hose protrudes.

7.

Remove hose stop ring D from the old hose and fit it on the new one and adjust

so that the hose stays at a convenient height when reeled in.

8.

The reel is now ready for use.

A

E

C

MER/ENG/10/20

Endposition switch adjustment for power operated hose reels

1. Unroll the hose to desired position.

2.

Loosen nut (1) and screw adjustingscrew (2), until there is a click from switch (3).

3.

Wind up the hose to normal position.

4.

Adjust switch (4) with adjustingscrew (5) in the same way.

5.

Check and fine adjust desired position. (a quarterturn on adjustingscrews correspond to 24 cm.

6.

Secure adjustingscrews with nuts (1). Then adjust switch (6) until on/off position correspond

with switch (4).

1

3

6

5

4

4

2

Exchanging the plastic bearings

This work is best done with the reel dismantled and standing on the floor.

1.

Loosen the leg on the side of the motor (d) by undoing the bolts on

the beam (e).

2.

Remove drum from the reel.

3.

Unscrew drum lid (g). Dismantle the connecting socket (h) and change

the plastic bearing.

4. Reassemble in reverse order.

i h e d g

MER/ENG/11/20

MER

SPARE PART DRAWING

© Copyright 2008: All rights reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language in any form or means without written permission from Plymovent AB. Plymovent AB reserves the right to make design changes.

7

6

23

9, 10

5

21

8

13

14

MER/ENG/12/20

MER-850, -1050, 1250-200

BSAB No:

SPARE PARTS LIST

Mer. No:

Date: Nov -07

Replace: Sept -05

€ Copyright: All right reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language, in any form or any means without written permission from PlymoVent AB. PlymoVent AB reserves the right to make design changes.

Produkt No:

A All models

B MER-850

C MER-1050

D MER-1250-200

E

F

Decription

All models of MER

G

Abreviations

X = Order as requiered, state requiered length.

Pos Art. No: A B C D E F G Description

5 937 090

6 962 126

962 118

962 134

962 159

961 482

7 4-783

8 524 207

9 936 096

10 936 070

13 935 388

14 939 038

21 524 173

23 972 059

1

1

3

3

2

1

1

X

1

1 1

1 1

1 1

1 1

1

Motor/gear 200-240, 380-440V 50/60Hz

Clamp 75mm/3"

Clamp 100mm/4"

Clamp 125mm/5"

Clamp 150mm/6"

Clamp 200mm/8"

Plastic bearing

Casing

Micro switch

Limit position cam

Contactor AB M12 24VAC

Overload AB 0,9-1,3A

Axle

Edge cover /m

Price

When ordering spare parts please quote:

€Product No. (see label) € Batch No € Description € Part No € Quantity

For example: MER, 00040, Overload, 939038, 1 pc

Produktnamn/Land/10/

MER/ENG/13/20

EB-3,5 -4,5

1

SPARE PART DRAWING

© Copyright 2008: All rights reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language in any form or means without written permission from Plymovent AB. Plymovent AB reserves the right to make design changes.

6

12

11

12

13

12

11

6

2

16

17

12

10

10

2

MER/ENG/14/20

EB-3,5, -4,5

SPARE PARTS LIST

BSAB No: T3.1

Ser. No: EB / RR

Date: Sep -05

Replace:Aug 98

€ Copyright: All right reserved. All information within this printed matter may not be reproduced, handed over, copied, xeroxed or translated into another language, in any form or any means without written permission from PlymoVent AB. PlymoVent AB reserves the right to make design changes.

Produkt No:

A All models

B EB-3,5

C EB-4,5

D

E

Decription

All models of EB

F

G

Abreviations

X = Order as requiered, state requiered length.

Pos Art. No:

1

17

508 424

2 508 440

6 963 017

10 524 470

11 999 219

12 961 466

13 979 302,1

979 328,1

16 503 861,1

503 896,1

980 292,1

2

2

1

2

A B C D E F G Description

1 Mount bracket EB-35,-45 complete.

4

Boom/set accessories c-/parts

Ballbearing EB-35, EB-45

Hose reel attachment

Inner hose 1,3M/4,28' €165mm/6,50"

1

1

1

Hose clamp 168 black

Inner lenght rigid ducting 2,3m

Inner lenght rigid ducting 3,3m

Boom/ inner arm 3,5M/ 11,51' black

1

1 Boom/ inner arm 4,5M/ 14,80' black

90Å bend € 160mm/ 6,50"

Note

W hen ordering spare parts please quote:

‚Product No. (see label) ‚ Batch No ‚ Description ‚ Part No ‚ Quantity

For example:

EB, 00040, Hose clamp ,961466 , 1 pc

EB/Eng/27/

MER/ENG/15/20

MER/ENG/16/20

MER/ENG/17/20

MER/ENG/18/20

MER/ENG/19/20

MER/ENG/20/20

MER/ENG/21/20

1

GB

EU Declaration of Conformity

We hereby declare that the equipment described below conforms to the relevant fundamental safety and health requirements of the appropriate EU Directives, both in its basic design and construction as well as in the version marketed by us. This declaration will cease to be valid if any modifications are made to the machine without our express approval.

Appropriate internal measures have been taken to ensure that series-production units conform at all times to the requirements of current EU Directives and relevant standards. The signatories are empowered to represent and act on behalf of the company management.

D

EG Konformit€tserkl€rung

Hiermit erkl€ren wir, daÅ die nachfolgend bezeichnete Maschine aufgrund ihrer Konzipierung und Bauart sowie in der von uns in Verkehr gebrachten Ausf‚hrung den einschl€gigen grundlegenden Sicherheits- und

Gesundheitsanforderungen der EG-Richtlinien entspricht. Bei einer nicht mit uns abgestimmten ƒnderung der Maschine verliert diese Erkl€rung ihre G‚ltigkeit.

Es ist durch interne MaÅnahmen sichergestellt, daÅ die Serienger€te immer den Anforderungen der aktuellen

EG-Richtlinien und den angewandten Normen entsprechen. Die Unterzeichnenden handeln im Auftrag und mit

Vollmacht der Gesch€ftsf‚hrung.

F

D„claration de conformit„ europ„enne

Par la pr„sente, nous d„clarons que la machine ci-apr…s r„pond, de par sa conception et sa construction ainsi que de par le mod…le que nous avons mis sur le march„, aux exigences de s„curit„ et d'hygi…ne en vigueur de la directive europ„enne. En cas de modification de la machine effectu„e sans notre accord, cette d„claration sera caduque.

La conformit„ permanente des appareils de s„rie avec les exigences consign„es dans les directives actuelles de la

CE et avec les normes appliqu„es est garantie par des mesures internes. Les soussign„s agissent par ordre et avec les pleins pouvoirs de la Direction commerciale.

I

Dichiarazione di conformit† CE

Dichiariamo con la presente, che la macchina qui di seguito indicata, in base alla sua concezione e al tipo di costruzione, e nella versione da noi introdotta sul mercato, … conforme ai relativi requisiti fondamentali di sicurezza e di sanit† delle direttive della CE. In caso di modifica apporate alla macchina senza il nostro accordo, questa dichiarazione perde la sua validit†.

Mediante accorgimenti interni, … stato assicurato che gli apparecchi di serie siano sempre conformi ai requisiti delle attuali direttive CE e alle norme applicate. I firmatari asgiscono su incarico e con i poteri dell'Amministrazione.

NL

EU-conformiteitsverklaring

Hiermee verklaren wij dat de hierna vermelde machine op grond van haar concipi‡ring en constructie en in de door ons in omloop gebrachte uitvoering beantwoordt aan de desbetreffende veiligheids- en gezondheidsvoorschriften van de

EG-richtlijnen. Na een wijziging aan de machine die niet in overleg met ons wordt uitgevoerd, verliest deze verklaring haar geldigheid.

Door interne maatregelen is er voor gezorgd dat de standaard-apparaten altijd beantwoorden aan de eisen van de actuele richtlijnen en de toegepaste normen. De ondergetekenden handelen in opdracht en op volmacht van de bedrijfsleiding.

E

Declaraciˆn de conformidad de la Uniˆn Europea

Por la presente declaramos los abajo firmantes que la m‰quina designada a continuaciˆn cumple, tanto por su concepciˆn y clase de construcciˆn como por la ejecuciˆn que hemos puesto en circulaciˆn, las normas fundamentales de seguridad y protecciˆn de la salud formuladas en las directivas comunitarias correspondientes. La presente declaraciˆn pierde su validez en caso de alteraciones en la m‰quina efectuadas sin nuestro consentimiento explicito.

Mediante una serie de medidas internas, queda asegurado que los aparatos y equipos de serie cumplan siempre las exigencias formuladas en las directivas comunitarias actuales y en las normas correspondientes a aplicar. Los firmantes actŠan autorizados y con poder otorgado por la direcciˆn de la empresa.

P

CE-Declara‹Œo de conformidade

Nˆs declaramos pelo presente instrumento que a m‰quina abaixo indicada corresponde, na sua concep‹Œo, fabrica‹Œo bem como no tipo por nˆs comer-cializado, †s exigçncias b‰sicas de seguran‹a e de saŠde da directiva da

CE. Se houver uma modifica‹Œo na m‰quina sem o nosso consentimento pr„vio, a presente declara‹Œo perder‰ a sua validade.

Assegura-se, atrav„s de medidas internas da empresa, que os aparelhos de s„rie correspondem sempre †s exigçncias das directivas actualizadas da CE e †s normas aplicadas. Os abaixo assinados, actuam e representam atrav„s de procura‹Œo a gerçncia.

DK

Eu-overensstemmelseserklŽring

Hermed erklŽrer vi at nedenstèende maskine pè grund af sin udformning og konstruktion i den udfêrelse, i hvilken den sŽlges af os, overholder EU-direktivernes relevante, grundlŽggende sikkerheds- og sundhedsmŽssige krav.

Hvis maskinen Žndres uden aftale med os, mister denne attest sin gyldighed.

Interne forholdsregler sikrer, at serieapparaterne altid opfylder kravene fra de aktuelle EU-direktiver og de standarder, der blev anvendt: Underskriverne handler pè forretningsledelsens vegne og med dennes fuldmagt.

Reg.nr: 2.25-4

Edition: 3

Date: 080512

MER/ENG/22/20

2

N

EU-KONFORMITETSERKL‘RING

Vi erklŽrer herved at maskinen som er beskrevet nedenfor, i konstruksjon og uftêrelse tilsvarer markedsfêrte modell og er i overensstemmelse med de gjeldende og grunnleggende sikkerhets- og helsekrav i EU-direktivet. Denne erklŽring mister sin gyldighet dersom maskinen endres uten etter avtale med oss.

Gjennom interne tiltak er det sikert at serieproduserte maskiner alltid er i overensstemmelse med kravene i de aktuelle

EU-direktiver og anvendte normer. Undertegnede handler etter oppdrag og med fullmakt fra ledelsen.

S

F’rs€kran om ’verensst€melse

H€rmed f’rs€krar vi att den enligt nedan angivna maskinen till konstruktion, byggnadss€tt och i av oss levererat utf’rande motsvarar till€mpliga baskrav betr€ffande s€kerhet och h€lsa enligt EU-direktiven.

Vid €ndringar pè maskinen som icke avtalats med oss upph’r denna f’rs€kran att g€lla.

Vi har genom interna ètg€rder s€kerst€llt, att serietillverkade maskiner alltid motsvarar aktuella EU-direktiv och till€mpade normer. De undertecknade agerar pè uppdrag av och med fullmakt av f’retagsledningen.

FIN

EU-vaatimustenmukaisuusvakuutus

Me vakuutamme, att€ alla mainittu tuote vastaa suunnittelultaan ja rakenteeltaan sek€ valmistustavaltaan EU-direktiivien asianomaisia turvallisuus- ja terveysvaatimuksia. Jos koneeseen tehd€€n muutoksia, joista ei ole sovittu kanssamme, t€m€ vakuutus ei ole en€€ voimassa.

Sis€isin toimenpitein varmistetaan, ett€ sarjatuotantolaitteet vastaavat aina voimassaolevien EU-direktiivien vaatimuksia ja sovellettuja normeja. Allekirjoittaneet toimivat yrityksen johdon toimeksiannosta ja valtuuttamina.

PL

EU Deklaracja zgodno“ci

Niniejszym deklarujemy, ”e opisane ni”ej urz•dzenia spe–niaj• odpowiednie, zasadnicze wymagania dotycz•ce bezpiecze—stwa i zdrowia obowi•zuj•cych Dyrektyw UE, zarˆwno w swoim podstawowym projekcie i konstrukcji, jak i w wersji sprzedawanej przez nasz• firm˜. Niniejsza deklaracja traci sw• wa”no“™ w przypadku jakichkolwiek modyfikacji urz•dzenia wykonanych bez naszej wyrašnej zgody.

Podj˜to odpowiednie “rodki wewn•trzzak–adowe w celu zapewnienia sta–ej zgodno“ci urz•dze— produkowanych seryjnie z wymaganiami aktualnych Dyrektyw UE i odpowiednich norm. Podpisuj•cy deklaracj˜ s• upowa”nieni do reprezentowania i podejmowania dzia–a— w imieniu kierownictwa firmy.

PRODUCT: HOSE REELS

MODEL: SER, SERF, MHR, MER, MERF

BATCH NO: 04401--XXXXX

EU-DIRECTIVES:

98/37/EC, 98/79/EC

EN 60204-1

EN 292-1

EN 292-2

EN 294

89/336/EEC, 92/31/EEC

EN 61000-6-4

EN 61000-6-2

73/23/EEC, 93/68/EEC

EN 60204-1

PlymoVent AB

Box 527

921 28 Lycksele

Sweden

›››››››››..

Cees Knijn

COO

›››››››››..

Tony Norgren

Plant manager

Reg.nr: 2.25-4

Edition: 3

Date: 080512

MER/ENG/23/20