2017 VACUUM PUMP We looked across the universe to find the

2017 VACUUM PUMP Floating Scroll Pump, SVF Scroll Pump, SP Vane pump, VP1, VP2 Roots Blower, RP Multi-Root, EV-A Screw Pump, PS & PD Turbo Pump, EBT We looked across the universe to find the best performing pumps. This is a priority of ours. 41340 Christy Street, Fremont, CA USA - (510) 498-8518 - www.vacproducts.com - [email protected] Table of Content Content Page Introduction 2 Agilent Scroll Pump 3-4 Dry Scroll Pump 5-6 Floating Scroll Pump 7-9 Vane Pump 10 - 13 Ebara Mechanical Pump 14 - 16 Dry Screw Pump 17 - 25 Dry Roots Blower 26 - 28 Turbo Pump 29 - 31 Trap & Filter 32 - 34 Accessaries Gauge Valve Metal Hose 35 - 39 40 - 47 48 - 49 Engineering 50 - 51 -1- Vacuum Products Corporation Mission Statement Vacuum Products Corp. is committed to providing products and services that lead the industry standard in customer satisfaction , quality, delivery and cost performance. Vacuum Products Corp is committed to satisfying the increasing demand of rapidly changing applications reasonal price One Stop Supplier We offer a broad range of vacuum products from roughing to high vacuum pumps, vacuum fittings, valves, gauges, feedthroughs, stages and manipulators. For vacuum components information, visit our website www.vacproducts.com Customer Care Technical support and repair service play an essential role in serving our customers. We achieve best result when collaborating with our customer to develop the solution that fits their requirements. Custom design and fabrication are part of our service. Application Our vacuum pumps are used in broad industries: Research & Development University Government Lab Space Simulation Thin-film Deposition Glass / Web / Optics Data storage Surface coating Industrial vacuum Metallurgy and furnace Heat treatment Laser Biotechnology Instrumentation Electron optics Metrology Mass Spec Leak Detection Automotive Refrigeration Aerospace Food Packaging Biopolymer Shelf life Semiconductor Sputtering / Evaporation Sample preparation CVD / ALD / MBE Research Ion Implant Etch 41340 Christy Street, Fremont, CA USA - (510) 498-8518 - www.vacproducts.com - [email protected] -2- Dry Scroll Pump IDP Series, by Agilent Technologies IDP Dry Scroll provids rapid pump down. This is the newer design with bearing and motor outside of vacuum thus protected from process gas. Runs quiet and low vibration. Ideal use for analytical instrument, R&D, and many industrrial application. Examples are Mass Spec instrument, SEM, Loadlock, Beam line, Lab, Cryo Regen., Glove Box and leak detector. IDP standard includes: Hour meter IDP options includes: : Isolation valve, (Standard on IDP15) IDP-3 IDP-15 Agilent Technologies’ patented scroll pump technology line provides affordable, oil-free vacuum, is suitable for a broad range of both research and industrial applications. The pump creates a vacuum using a simple dual scroll mechanism creating moving zones of captured gas. Gas enters the scroll pump at the perimeter and is displaced and compressed toward the center hub, where it is exhausted creating low ultimate pressure. Our dryscroll pumps delivers durability, reliability and easy maintenance. The Agilent IDP-15 Scroll Pump is a high performance pump, providing rapid pump-down at 15.4 m3/hour (60 Hz). It is hermetic, with the motor and all bearings completely isolated from the vacuum path and protected from process gases for extended life. The IDP-15 is exceptionally quiet (<50db) and vibration-free, and is ideal for use in Analytical Instrument and Research applications, and many industrial applications as well. TriScroll 300 Series, by Agilent Technologies TriScroll Dry pump is industry's standard selection for reliability and performance. Field proven with a large installed base. TriScroll 300 features two-stage pump that deliver high pump speed and low base pressure. Agilent Technologies’ patented TriScroll series features two-stage dry scroll pumps that deliver high pumping speeds and low base pressure. The maintenance requirements of oil-sealed vane pumps are eliminated, saving oil disposal costs. TriScroll dry scroll pumps feature proven reliability and durability, providing consistent performance and superior cost of ownership. TriScroll 300 with Inverter features frequency inverter technology that offer high initial pump down and energy conservation. -3- Dry Scroll Pump TriScroll 600 Series, by Agilent Technologies TriScroll 600 features two-stage dry scroll pumps that deliver high pumping speed and low base pressure. It has the same reliability and performance as TriScroll 300 with high pumping speed. TriScroll 600 with Inverter features frequency inverter technology that offer high initial pump down and energy conservation. Triscroll options includes: Isolation valve to prevent comtanmination to the vacuum chamber. Specification Capacity, cfm, 50/60 Ultimate Pressure, Torr Max. inlet pressure Max. outlet pressure Inlet port Outlet port Gas Ballast Op. temp. Voltage thermal protection RPM, 50/60 Hz Cooling Weight, Kg Leak rate, std cc/sec Noise, db (A) Compliance IDP-3 1.8/2.1 2.5x 10-1 1 atm 1.4 atm 1/4" FPT KF16 1/8" FPT 5 - 40 C 110V automatic 2600/3200 Air 9.5 1x 10-6 55 CE, RoHS IDP-15 7.5/9.1 1x 10-2 1 atm 1.4 atm NW25 NW16 1/4" FPT 5 - 40 C 110V automatic 1450/1725 Air 34 1x 10-6 50 CE, RoHS Triscroll 300 7.4/8.8 1x10-2 1 atm 1.1 atm NW25 1/4" FPT 1/4" FPT 5 - 40 C 110/220 automatic 1450/1725 Air 26.4 1x 10-6 Triscroll 300 w/ Inverter 8.8 (60 HZ) 1x 10-2 1 atm 1.1 atm NW25 KF16 1/4" FPT 5 - 40 C 110/220 automatic 1450/1725 Air 26 1x 10-6 Triscroll 600 14.8/17.7 7x 10-3 1 atm 1.1 atm NW40 3/8" FPT 1/4" FPT 5 - 40 C 110/220 automatic 1450/1725 Air 32 1x 10-6 Triscroll 600 w/ Inverter 14.8/17.7 7x 10-3 1 atm 1.1 atm NW40 KF16 1/4" FPT 5 - 40 C 220 V automatic 1450/1725 Air 31 1x 10-6 CE CE CE, UL CE We offer exchange inventory program on all models of Agilent Dry Scroll pump Standard Delivery: 4 weeks, ARO -4- Dry Scroll Pump SP Series For those who are on tight budget, we offer an alternative selection to solve your budget concern. Operating principle Based on two spiral cylinders, first one fixed and the second offset and orbiting against the first with an offset of 180°. Thus several crescent-shaped pockets of differing sizes are created. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gases from the outside towards the inside thereby pumping the gases from vacuum chamber. SP series of Scroll pumps are available in sizes from 2.5 cfm to 43 cfm. This series offers the lowest initial investment. 10,000 hour life warranty. This series pump has same performance of TriScroll but at a lower cost. This is a generic pump, designed for customers who does not require the image of a known brand. Technical Specification Model Pumping Speed 60 Hz Ultimate pressure Noise Level Leakage Max. Inlet/Exhaust Pressure Ambient Operation Temp. Max. Water Treatment Output Motor Voltage 1 phase Frequency Speed Output Motor Voltage 1 phase Frequency Speed Output Motor Voltage 1 phase Frequency Speed Output Motor Voltage 3 phase Frequency Speed ≤7.5×10-2 ≤52 Atm ℃ G/h kW V Hz rpm kW V Hz rpm kW V Hz rpm kW V Hz rpm 0.15 110 60 1710 0.15 220 50 1425 0.15 230 50/60 1710 --------- Inlet/Exhaust Flange KF25/16 Dimensions mm Packing Dimension mm Net Weight Gross Weight Cooling Type SP75 2.5 cfm Torr dB(A) kg kg SP150 5.1 SP300 10.9 SP600 22.3 ≤6.0×10-2 ≤1.9×10-2 ≤7.5×10-3 ≤57 ≤61 ≤63 0.75x10-3 std cc/ sec 1.0 / 1.2 5 C - 40 C 50 60 0.25 0.55 0.75 110 110 110 60 60 60 1710 1730 1750 0.25 0.55 0.75 220 220 220 50 50 50 1425 1440 1440 0.25 0.55 0.75 230 230 230 50/60 50/60 50/60 1710 1710 1740 0.37 0.55 0.75 380 380 380 50 50 50 1400 1440 1440 KF25/16 KF25/16 KF40/16 SP1000 42.8 ≤7.5×10-3 ≤67 ------------------------1.5 380 50 1440 KF40/16×2 350x210x24 430x250x2 492x268x32 530x312x3 580x360x40 5 80 4 43 0 400x300x34 550x400x4 650x450x48 650x450x4 750x500x52 0 20 0 80 0 13 18 32 38 52 21 27 42 50 65 Air cooled -5- Dry Scroll Pump Performance curve Inlet pressure (Pa) Pressurepumping speed relation curve 5.Connection Model SP150 SP300 SP600 SP1000 A 430 490 520 580 B 250 290 316 360 C 280 340 360 400 D 220 267 291 336 E 214 252 252 267 F 109 145 160 184 G 86 101 93 121 H 130 201 175 195 Advantage 1. Provide clean vacuum environment Provide oil free and clean vacuum vacuum environment. 2. Wider vacuum range, higher ultimate vacuum level, and higher pumping speed Pumping from atmosphere to ultimate vacuum level in seconds. Suitable for repeated switch on/off operation. 3. Low noise; less vibration; higher efficiency, low power consumption Continuous motion results in minimum pressure pulsation, less vibration and low noise. Inlet and exhaust are separated, gas pockets are efficiently sealed, ensures minimum gas leak. -6- M 155 192 206 224 Floating Scroll Pump SVF Series Operating principle Floating Scroll pump works under the same principal as the conventional Scroll. The pump consists of a fixed and a rotating scroll. The difference is the fixed scroll is allow to "float" with the rotating scroll. The two scroll are allowed to lightly touch each other. A dynamic balancing mechanism keep the contact to be mild and controllable at constant pressure. The benefit is obvious. It has No Tip Seal. Pumps moisture at higher rate. The number one problem of a Scroll pump is the wear and deterioation of the Tip Seal. The floating Scroll pump does not use Tip Seal. The liability of seal wear is eliminated. No tip seal replacement is necessary. 4 stanadard sizes available: SVF-5 (0.2 cfm), SVF-20 (0.7 cfm), SVF-50 (1.8 cfm) and SVF-100 (3.5 cfm). The pump is 100% oil free and maintenance free. Very compact and ideal for portable equipment. It has been the prefer choice for medical application such as resperator system for patients. Common applications are for analytical instrument, laboratory, backing pump or anywhere clean vacuum is needed. Larger size pumps are available. Higher vacuum pumps are also available upon request. Features and Benefits: The oil-free floating scroll pump has fixed first scroll and spining second scroll that floats. Seals are dynamically balanced to a slight touch but in full contact. This patented feature increases pumping speed for moisture at nearly no wear. Life of pump is extremely extended without requireing seal change. Conventional Scroll pump requires seal replacement after 6 month of running. The Floating Scroll pump can run continuously for years without service requirement. -7- Floating Scroll Pump Technical Data Model SVF-E2M-5 SVF-E2-20 SVF-E1M-50 SVF-E2M-100 Ultimate Pressure ≤ 0.05 mbar (5 Pa) ≤ 0.01 mbar (1 Pa) ≤ 0.5 mbar (50 Pa) ≤ 0.05 mbar (5 Pa) Pumping Speed 5 L/min (0.3 m3/h) 20 L/min (1.2 m3/h) 50 L/min (3 m3/h) 100 L/min (6 m3/h) Power 15 W 70 W 95 W 200 W Motor Type Brushless DC Motor Brushless DC Motor Brushless DC Motor Brushless DC Motor DC Voltage 12 or 24 VDC 24 VDC 24 VDC 24 / 48 VDC AC Voltage (with 100-240 VAC 100-240 VAC 100-240 VAC 100-240 VAC adapter) Max. Speed 3,600 RPM 4,500 RPM 5,300 RPM 4,000 RPM Vapor Tolerance Unlimited Unlimited Unlimited Unlimited Max. Inlet Pressure Unlimited Unlimited Unlimited Unlimited Max. Outlet 1 barg 1 barg 1 barg 1 barg Noise (OEM) 56 dB(A) 60 dB(A) 60 dB(A) 60 dB(A) Noise (with case) 55 dB(A) 55 dB(A) 55 dB(A) Weight (OEM1/2) 0.84 kg 2.1 kg /2.7 kg 1.0 kg /1.2 kg 5.4 kg Weight (with 1.1 kg 4.5 kg 2.8 kg 6.8 kg base/case) Dimension 184×132×132 mm 124×90×87 mm 150×88×85 mm 230×208×148 mm (OEM1/2) 243×132×132 mm 189×116×110 mm Dimension (with 182×88×94 mm 294×200×165 mm 230×183×150 mm 325×191×160 mm base/case) Inlet/Outlet G 1/4" G 1/8" G 1/4" KF-25 / G 3/8” Connection Cooling System Air-Cooled Air-Cooled Air-Cooled Air-Cooled Ambient -40℃ to 50℃ -40℃ to 50℃ -40℃ to 50℃ -40℃ to 50℃ Pumping Speed Curves -8- Floating Scroll Pump -9- Rotary Vane Pump VP Series VP Series pumps are rugged mechanical oil-sealed pumps with speeds ranging from 8 to 300 m3/hr (5 to 178 CFM). Compact and quiet, they feature advanced lubrication circuits, highly reliable to suit specific application. A built-in anti-suckback valve isolates the pump from the process during power interruptions, and keeps oil out of your system. Vane pump has become industry's standard choice for laboratory and light industrial application. Known for its rapid pumping and ability to handle vapor, vane pumps are designed for reliable and long-term opeation. Single phase motors are equiped with thermal overload protection at no extra charge. Distinguished by high pumping speed even in low pressure ranges. Very quick pump-down time. It does not require regular maintenance other than oil change at service intervals. Shipping includes: 1 litre of oil, KF25 center ring and O-Ring. Supplied at no extra charge. Fomblin oil, if required, must be purchased separately for PFPE pumps. Application: * * * * * * * * * * * * * SEM (Scanning electron microscope) Electron Microscopy (Surface Science) Vacuum oven & furnace Thin-film coating Vacuum Brazing Metrology and analytical instrument Medical instrument Backing to Turbo pump Loadlock and transfer chamber Refrigeration& Freeze drying Glove box, Oven Gas bottle filling / emptying Automotive Reliable system with anti suck-back protection Every pump has protection device to prevent oil and air suck-back into the vacuum system if the pump stops while under vacuum. A variety of protection devices are used, depending on the pump size and cost, but emphasis is always placed on reliability and simplicity. When you use gas ballast on the pump, you must use a solenoid operated gas ballast control valve to prevent air suck-back. Positive Pressure Oil Lubrication The pumps incorporate a positive pressure oil lubrication system to ensure correct lubrication to prevent oil starvation with high gas loads. An integral oil pump ensures that flow is adequately pumped throughout the stator/rotor assembly at all times. This oil lubrication level in the reservoir is less critical than other pump design. Pump can operate at 50-70% of the maximum oil level . A sight glass allows convenient monitoring of the level. - 10 - Rotary Vane Pump Gas Ballast The pump has a gas ballast valve. The valve is used to introduce gas into the stator during the compression stage. This prevents vapor condensation inside the pump, dilutes and purges corrosive gas. Therefore, the use of gas ballast reduces oil degradation and pump corrosion. Vane pumps are available in Single stage and Dual stage. Performance difference is in the vacuum range. Single Stage Vane Pump VP1 Series : VP1-10, VP1-20, VP1-25, VP1-40, VP1-63, VP1-100, VP1-160, VP1-250, VP1-300 Single Stage Vane pump is oil-sealed with pumping speed ranging from 6 CFM to 177 CFM. Compact and rugged designed. They feature advanced lubrication circuits with high reliability. This type of pump is commonly used in industrial application because of its high initial pump down and low cost. It is also used as backing pump for Roots Blower. Specifications Water Water vapor capacity Pump Speed Ultimate pressure In/Out port Power Noise Oil cfm (m3/hr) Torr mm kw db Litre VP1- 10 6 (10) 1.5 G 1/2 0.37 69 1 30 0.15 VP1- 20 12 (20) 1.5 G 1/2 0.75 73 1 30 0.3 VP1- 25 15 (25) 1.5 Model VP1- 40 24 (40) VP. Torr Kg/hr G 1/2 0.75 73 1 30 0.3 -1 G 1 1/4 1.5 65 1 30 0.4 -1 3.75x 10 VP1- 63 35 (60) 3.75x 10 G 1 1/4 1.5 65 2 30 35 VP1-100 59 (100) 3.75x 10-1 G 1 1/4 3 67 2 30 56 94 (160) -2 G2 4 70 5 30 141 -2 VP1-160 7.5 x 10 VP1-250 147 (250) 7.5 x 10 G2 5.5 72 5 30 159 VP1-300 177 (300) 7.5 x 10-2 G2 5.5 74 5 30 176 - 11 - Rotary Vane Pump Dual stage Vane pump VP2 Series : VP2-8, VP2-16, VP2-30, VP2-40, VP2-60, VP2-90, Dual Stage Vane pump is oil-sealed with pumping speed ranging from 5 CFM to 50 CFM. Compact and rugged designed. They feature advanced lubrication circuits with high reliability. Characteristics: * 2 stage direct drive motor for any voltage (see specification) * Gas ballast to keep oil clean and remove moisture and other vapor from condensing * Anti-suck back valve to prevent oil back-streaming * Single phase motor is equipped with thermal protection for safety * Large, easy-to-see sight glass ensures proper oil level * 18 months warranty for operating under clean environment * Optional trap and oil mist eliminator * Extremely quiet. Virtually vibration free * Larger oil capacity keeps the pump cooler and reduce thermal degradation * On / Off switch Specifications Model In/Out Power port Motor Noise Weight Voltage speed ballast close ballast open Pump Speed Torr Torr cfm (m3/hr) mm kw Liter rpm db kg -2 -3 Oil VP2-10 3.7 x 10 3.7 x 10 5 (10) KF25/25 0.4 1.1 1440/1720 60 25 220V/ 380V VP2-16 3.7 x 10-3 3.7 x 10-2 9 (14) KF25/25 0.55 1.2 1440/1720 60 27 220V / 380V VP2-30 3.7 x 10-3 1.5 x 10-2 18 (30) KF40/40 1.5 2 1440/1720 60 63 3 ph/4 pole VP2-40 7.5 x 10-3 1.5 x 10-2 24 (40) KF40/40 1.5 2 1440/1720 65 65 3 ph/4 pole VP2-60 7.5 x 10-3 1.5 x 10-2 35 (60) KF40/40 2.2 3.4 1440/1720 65 87 3 ph/4 pole VP2-80 7.5 x 10-3 1.5 x 10-2 50 (90) KF40/40 3.7 3.4 1440/1720 65 101 3 ph/4 pole VP2-60 VP2-40 VP2-30 - 12 - Rotary Vane Pump Optional Accessories: 1. Trap – minimize back streaming of oil vapor to vacuum chamber during power failure 2. Oil Mist Eliminator – keep oil mist off the exhaust port and recirculate back to reservoir 3. Angle valve – to keep pump under vacuum when chamber is vented for service - 13 - Dry Mechanical Pump, EV-A This family of pumps are made by Ebara Technologies Operating Principle With two claw-shaped rotors turn in opposite direction inside the housing. Due to the shape of these claw rotors, the air or gas is sucked in, compressed and then discharged. The claw rotors do not come into contact with each other or with the cylinder in which they are rotating. Tight clearances between the claw rotors and the housing optimize the internal seal and porvide a consistently high pumping speed. A synchronization gearbox ensures exact synchronization of claw rotors. The rotary claw operation principle reduces energy consumption considerably in comparison with conventional vacuum pumps so energy costs are reduced. Due to their near maintenance-free operation, a decrease in operating costs adds to the savings; no maintenance downtime occurs, no wearing parts or operating fluids need to be changed – only a gear box oil change is recommended after every 20,000 hours. When compared to conventional vacuum pump solutions, Mink claw vacuum pumps can save up to 60% on energy and operating costs. The EV-A Series is a family of air-cooled, dry pumps that have industry-leading specifications. The family consists of the EV-A3 (9 cfm), the EV-A6 (21.6 cfm), the EV-A10 (36 cfm) and EV-SA20 (59 cfm) pumps. Typical applications include Load Locks, PVD Systems, Analytical Instruments and Electron Microscopes. These pumps are ideal for replacing wet pumps as well as Scroll type dry vacuum pumps. EV-A pumps are manufactured by Ebara Technologies of Japan. Features and Benefits: * Load Locks * Analytical Instruments (LCMS, ICPMS) * Electron Microscopes * Electron Microscopes * PVD Systems * Oxygen Plasma Systems Applications: * Small Air-Cooled Pump * No-Contact Design * No-Contact Design * High Pumping Speeds at Atmosphere * Highest Water Vapor Pumping of Any Air-Cooled Dry Pump * UL, CE, and NRTL rated - 14 - Dry Vacuum Pump, EV-A Model EV-A03 The Model EV-A03 air cooled dry pump offers high pumping speed (9 cfm) and high water vapor pumping (250 g/hr) when used with the optional gas ballast valve. The pump is available with optional casters/levelers. Specifications Pumping Speed, l/min Ultimate Pressure, Pa Max. Inlet Pressure Max. Water Vapor Pumping Rate (at Gas Ballast: On), g/hr Connection Approx. Power at Ultimate Pressure, kW Weight Power Supply Max Atmospheric Open Gas Ballast: Off Gas Ballast: On 250 150 1 10 Atmospheric Pressure 250 Gas Inlet Gas Outlet NW25 NW25 0.34 23 51 1 Phase, 100-115V, 50/60Hz 1 Phase, 200-240V, 50/60Hz 3 Phase, 200-240V, 50/60Hz kg lbs [1 Phase/100V model] [1 Phase/200V model] [3 Phase/200V model] Model EV-A06 The Model EV-A06 air cooled dry pump offers high pumping speed (21.6 cfm) and high water vapor pumping (350 g/hr) when used with the optional gas ballast valve. The pump is available with optional casters/levelers. Specifications Pumping Speed, l/min Ultimate Pressure, Pa Max. Inlet Pressure Max. Water Vapor Pumping Rate (at Gas Ballast: On), g/hr Connection Approx. Power at Ultimate Pressure, kW Weight Power Supply Max Atmospheric Open Gas Ballast: Off Gas Ballast: On 600 480 1 10 Atmospheric Pressure 350 Gas Inlet Gas Outlet NW40 NW25 0.59 54 119 1 Phase, 100-115V, 50/60Hz 1 Phase, 200-240V, 50/60Hz 3 Phase, 200-240V, 50/60Hz kg lbs [1 Phase/100V model] [1 Phase/200V model] [3 Phase/200V model] - 15 - Dry Vacuum Pump, EV-A Model EV-A10 The Model EV-A10 air cooled dry pump offers industry leading specifications in an air cooled dry pump. The pump comes standard with four lockable casters/levelers. Specifications Pumping Speed, l/min Ultimate Pressure, Pa Max. Inlet Pressure Max. Water Vapor Pumping Rate (at Gas Ballast: On), g/hr Connection Approx. Power at Ultimate Pressure, kW Weight Power Supply Max Atmospheric Open Gas Ballast: Off Gas Ballast: On 1000 800 1 2 Atmospheric Pressure 500 Gas Inlet Gas Outlet NW40 NW25 1.1 72 159 -----1 Phase, 200-240V, 50/60Hz 3 Phase, 200-240V, 50/60Hz kg lbs [1 Phase/100V model] [1 Phase/200V model] [3 Phase/200V model] Model EV-SA20 The Model EV-S20 pump is engery efficient vacuum pump for clean to light duty processess such as Load Lock, SEM, PVD, Ashing, Ion Implant and Etch. It has a pumping speed of (59 CFM) with an ultimate pressure as low as 3 mTorr. Options include: nitrogen purge, Niresist (Nickel alloy) to prevent corrosion and idel mode allows the tool to send a remotely controlled signal to save additional energy. Specifications Pumping Speed, l/min Ultimate Pressure, Pa Max. Inlet Pressure Max. Water Vapor Pumping Rate (at Gas Ballast: On), g/hr Connection Approx. Power at Ultimate Pressure, kW Weight Power Supply Max Atmospheric Open Gas Ballast: Off Gas Ballast: On Gas Inlet Gas Outlet kg lbs [1 Phase/100V model] [1 Phase/200V model] [3 Phase/200V model] - 16 - 1670 3 5 Atmospheric Pressure 100 NW40 NW40 0.45 65 143 -----1 Phase, 200-240V, 50/60Hz 3 Phase, 200-240V, 50/60Hz Dry Screw Vacuum Pump PS, PD Series Screw Pump Thin-film, vacuum industry has been looking for a pump that is clean (oil free), long lasting and universally applicable to all processes such as Etch, CVD and PVD. Our Dry Screw Pump is designed to do just that. Operating principle Dry Screw Pump consists of precision-grind and matching pair of screws rotors that rotates in opposite direction. The rotors makes no contact, therefore no need for lubrication. The pump is suitable for clean as well as harsh and corrosive environment. It uses no oil and has the shortest gas discharge path which makes this pump more efficient than any other style dry pump available on the market. Unlike Scroll pump which deteriorates with usage from day one, dry screw pump maintains vacuum integrity year after year without requiring service. Cost of ownership is lower than Scroll Pump. We produce more than 60,000 screw rotors each year. VPC pump is built with superior technology to achieve excellent vacuum performance and low running costs. The highly intelligent dry pump is ideal for replacing wet pumps as well as Scroll Pumps. unit in meters Application: * Vacuum Coating * Vacuum Oven * Thermal Process * Biotech * Pharmaceutical * Chemical * Semiconductor * * * * * * * TFT/LCD, LED Solar Cell Touch Panel Metallurgical Plasma processess Drying Process Degas Roots + Claw Screw pump sizes range from 170 CFM to 5,100 CFM - 17 - Dry Screw Vacuum Pump Characteristics of VPC Dry Screw Vacuum Pump * Short Gas Path and Reduces Contaimination: VPC screw pump has the shortest gas path in the industry. Moisture condensation is minimized. Rotors can pump powder, thus runs well in the presence of contamination. * Excellent Pump Performance Due to the Excellent Rotor Profile Sealing Effects: Patented rotor profile allows larger clearance, but better sealing. Reduce rotor wear and jam (caused by process contamination). * Simple Structure: Requires no isolation plate in different pump stages, contamination between rotors and isolation plates is avoided. Accidental Pump Stoppage problem is solved. * Easy Overhaul: VPC dry pump is much easier to overhaul than other type of dry pump. Repair is simple and low cost. * Microprocessor and Remote Control Software: Controls and monitors up to 250 pumps from panel - remotely. FEATURES AND BENEFITS * Environment friendly – no contaminated oil, no waste * Applicable to all processes such as Etch, CVD and PVD * Resistant to hash condition * Short gas path – less contamination * Runs well under unstable power * Easy service, quick access to all service points * High uptime, high throughput, high MTTR (mean time to repair) * No wear, maintains vacuum integrity without degradation * Low COO, long life, low upfront cost, low maintenance * Sizes range from 57 CFM to 1,772 CFM Screw pump Series: PS: PD: PS, PD PSE: PDE: Standard single-stage pump, water cooled motor Low energy dual-stage pump. water cooled motor PS Series Screw Pump Air cooled moter Air cooled moter PD Series Screw Pump - 18 - Dry Screw Vacuum Pump Screw pump cross secssion * * * * * * Double end shaft support Choice of air cool or water cool motor Tolerant to voltage variation Wide selection of material for different processes Wide selection of voltages (220V - 460V) Heated purge to prevent condensation Screw Pump: # of sealing surface is 1 Claw & Root: Multi Root: # of sealing surface is 8 # of sealing surface is 10 By product condensate from CVD process Exhaust Gap bet. Rotor end & end plate - 19 - Dry Screw Vacuum Pump Heat exchanger is available (optional) as an integral part of cooling system at minimal cost Explosion-proof motor is available upon request; used for Pharmaceutical & Chemical application PS Screw Pump Model Single stage Model # PS80 PS160 PS180 PS602 PS902 PS1302 PS1802 Screw PS80 PS160 PS180 PS80 PS160 PS180 PD Screw Pump Model Dual stage Booster ---------PR600 PR900 PR1300 PR1800 Model # Screw Booster PD120 PD120 ---- PD300 PD300 ---- PD500 PD500 ---- PD702 PD120 PR600 PD1902 PD300 PR1800 PD2202 PD300 PR3000 PD2602 PD500 PR3000 PDE3012 PDE800 PR3000 E: indicates air-cooled motor Pump type: A, H, G Pump Type A H G Pump x x x Coating ty, N, H, C Coating Coating Material Type NMC: D Defric Ni N Ni-Teflon H NMC C Nano Modified Ceramic Part number system: Controller x x x Clean Process N2 heater Air cool Kit Inverter 1 or 2 x Corrosive Process x x x x 1 or 2 x 1 or 2 Abrasive Process Sticky Process x x x x x x Pump model # -- Type -- Coating material -- Inverter --Special Example: PS602 -- HN1 PS80 pump + PR600 Booster + Advance controller + N2 heating + Ni coating + one Inverter - 20 - PS Screw Vacuum Pump PS DRY SCREW PUMP PS Standard Series (1600 - 21000 L/min) PS series pump down to an ultimate vacuum of 7.5 x 10-4 Torr. PS is robust and designed to work under harsh environment. The cost of ownership is lowest among competing technologies. You get all the reliability and performance for the processes. PS Pumping Speed Curve - 21 - PS Screw Vacuum Pump PS Pumping Speed Curve (With Inverter) PS Pumping Speed Curve (With Switch) - 22 - PD Screw Vacuum Pump PD DRY SCREW PUMP PD Series (Energy Saving, 2000 - 13330 L/min) PDE series sets new benchmark in high-energy efficiency. It is environmentally friendly, and with low power consumption. PDE series give you all the reliability and performance you want with less utilities cost. Technical Data for PD Series Energy Saving Dry Vacuum Pump Specification Model Unit PDE120 Pumping Speed L/min m3/hr cfm 1300/2000 80/120 47/70 Frequency Voltage Rated Power Inlet Connection Outlet Min. Flow Max Pressure Cooling Pressure Dif Water Temp. Connection Pressure N2 Purge Flow Connection Dim LxWxH Weight Noise System Max. Leak-rate Operation Temp. Aircooled Motor Operation Moisture Interface mBar Pa Hz V kW L/min kg/cm2 kf/cm2 ⁰F Mpa SLM Inch Lbs dB(A) mbar l/s ⁰F RH PDE500 6950/8333 417/500 245/294 ≤ 7.5 x 10-3 Torr Ultimate Pressure PDE300 4500/5500 270/330 160/195 ≤ 1 x 10-2 ≤2 50/60 220/380/440±5% (3Phase) 50/60Hz 3.73 7.5 15 NW50 ISO63 ND80 NW40 ND50 3 4 1 64⁰F ~ 77⁰F RC 38" RC 1/2" 0.05 6~60 12~150 Swagelok 1/4" Swagelok 3/8" 46x21x24 54x23x24 72x31x30 616 770 1907 < 70 < 72 < 80 1X10-5 41⁰F ~ 104⁰F ≤ 90% SEMI E73-0299 - 23 - PD Screw Vacuum Pump PD Series Pumping Speed Curves PD & PS Series Power Comsumption Curves - 24 - PD Screw Vacuum Pump Pump Selection Chart Pumping Speed m3/hr (CFM) Model # PS80 PS602 PS1002 PS160 PS902 PS180 PS1302 PS1802 PD120 PD702 PD902 PD1202 PD300 PD1402 PD1902 PD2202 PD500 PD1502 PD2012 PD2602 Screw 100 150 300 500 600 (170) x (255) (510) (850) (1,019) PS80 Booster ----PR600 PR1000 ----PR900 x PS160 x PS180 ----PR1300 PR1800 x PD120 ----PR600 PR900 PR1000 PD300 ----PR1300 PR1800 PR3000 PD500 ----PR1300 PR1800 PR3000 PDE800 PDE3012 PDE800 800 1000 1200 1500 1800 2000 2200 Solar Cell Field Semi 3000 (1,359) (1,699) (2,023) (2,548) (3,058) (3,398) (3,738) (4,417) (5,097) x x x x x x x x x x x x x x x x ----PR3000 x x Installed Base & Application Field 2600 Process PVD LPCVD PECVD CVD ETCH Mono Crystal pulling Poly Crystal Furnace Field TFT-LCD Field Process ICP/RIE Etch ETCH / PECVD Plasma Cleaning LPCVD PECVD Chemical Pharma Field Industrial Electronic - 25 - Process Metal / Oxide Etch PVD Oven Cell Color Filter Stripper Process HF Generation Methanol de-press Distillation Esterification Vacuum Extract Process Vacuum Furnace PVD Heat Pipe PVD Rotary Roots Blowers RP Series Roots Blower Principle of Operation Two symmetrically shaped impellors rotate inopposite directions inside the pump housing. Roots pumps are used where great volumes have to be pumped. In combination with backing pumps, which compress against the atmosphere, these pumps are capable of improving the attainable ultimate pressure of a pump system by a factor of 10. With two Roots vacuum pump stages and a corresponding backing pump it is possible to attain pressure in the range down to 10-5 mbar (0.75x10-5 Torr). Due to the non-contact rotation of the impellers, Roots vacuum pumps are able to run at higher speeds. Thus a high pumping speed is obtained with a relatively small size pump. Pumping speed in excess of 1000 m3/h (589 cfm) can only be attained with Roots pumps. When selecting the right kind of backing pump it will be possible to pump large quantity of gas in connection with smaller backing pumps. Energy consumption is much less compared to a single backing pump offering the same pumping speed. The pressure difference between the inlet side and outlet side of roots pump are limited. RP series roots pump adopts a bypass valve. When pressure difference reaches to a certain figure, the bypass valve opens automatically. Some air volume from the outlet side flows to the reverse direction of inlet side through the bypassvalve, which reduce the operational load of roots pump and backing pump greatly in the condition of high pressure system. RP series vacuum pump and backing pump start at same time to avoid the overload for both of them. Universal voltage motors, reduced capital and operating costs. Air cooled motors is standard that run quietly with minimum vibration. Water cooled motor is optional. Important cost savings When you use RP mechanical booster pumps, you save money on installation and operation. Your capital costs are reduced as you do not need valves, by-pass lines and pressure switches, and you can use a smaller front-stage pump than with conventional drive booster pumps. Operating at relatively low pressures, the mechanical booster pump is not exposed to the same concentrations of corrosive process media as is thebacking pump, which makes it reliable. - 26 - Rotary Roots Blowers Advantages * Compact structure; easy to install horizontally or vertically * Dynamically balanced, low vibration and low noise * Pumps non-condensable gases * Quick start and high pumping speed * Low energy consumption and low maintenance * By-pass valve offers overload protection and runs reliably * Reduced capital and operating costs * Can operate continuously at all pressures when used with a backing pump * Fast pump down of chamber vacuum. Pump down times cut by up to 50% Application * Freeze drying in Chemical, food and textile industry • Semiconductor processing • Vacuum distillation • Vacuum packaging • De-gassing • Thin film coating • Vacuum metallurgy • Low density wind tunnels • Space simulation * CO2 Laser Dimensions A A1 A2 H1 H4 L L2 F RP150 RP250 RP500 RP1000 RP2000 670 740 845 1080 1236 300 300 395 495 642 290 290 316 370 460 285 285 350 419 530 348 330 446 553 760 355 420 370 510 740 194 185 218 240 292 165 209 236 301 370 - 27 - Rotary Roots Blowers Dimensions F2 H3 H2 I d S N RP150 RP250 RP500 RP1000 RP2000 180 180 238 302 410 5 5 35 49 70 168 160 207 252 351 37 37 106 139 154 70 70 70 100 150 M12 M12 M12 M16 M16 130 130 130 170 225 Units RP-150 RP-250 RP-500 RP-1000 RP-2000 RP Specification: ITEMS Pumping speed 3 m /h (cfm) 153 (90) 253 (149) 505 (297) 1000 (589) 2050 (1207) Ultimate pressure Torr 3.75x 10-4 Extreme full pressuer Torr 3.75x 10-3 Max.Differential pressure Torr 60 In and out of caliber mm 65 65 65 100 150 Zero flow compression Noise Motor power Motor synchronous speed max ≥35 ≥35 ≥40 ≥40 ≥50 Db(A) 63 63 63 68 75 kW 1.1 1.1 2.2 4 7.5 3000 r/min natural air cooling Cooling model Weight Recommend backing pump models kg 90 X-63, 2X8 100 155 233 465 X-100, 2X-15 X-160, 2X-30 X-302, 2X-70 X-630, two2X-70 Pump Curve RP150 RP250 RP500 RP1000 RP2000 Dotted line represents the backing pump's pump speed at 10% - 28 - Turbomolecular Pumps, EBT, EMT Model EBT Innovative Technology - Ceramic-Bearing Model EBT are mechnical-bearing, compound turbomolecular pumps which compliment line of Model EMT mag-lev turbomolecular pumps. Model EBT pumps are highly efficient, cost effective solutions to your high vauum pumping requirements. Model EBT compound turbomolecular pumps offer an extremely rugged, mechnical bearing design which provides clean, reliable vacuum generation for high tech manufacturing. Typical applications include semiconductor, thin film, photovoltaic, and analytical instruments. Model EBT of compound turbomolecular pumps can be mounted in any orientation. These pumps offer high pumping speed and high, light gas compression, making them ideal for UHV and analytical systems. EBT70 EBT240 Features and Benefits * * * * * Rugged Bearing Design Ideal for Mobile Applications High Pumping Speeds High Compression Ratios for Light Gases Fast Starts and Stops Quick Venting (No Vent Pulsing * Fan or Water Cooling * ISO or Conflat (CF) Flanges * Integrated Controller (Select Models) Applications * * * * * Surface Treatment Analytical Instrument Lamps Electron / X-Ray Tubes Ion / EB-Source Wafer Bonding * Sputter * Glass / Film Coating * Exhaust Carts Options * * * * * Natural Air or Water Cooling Vent Valve Kit Nitrogen Purge Install Kit (Valves, etc.) Isolation Valves - 29 - Turbomolecular Pumps Specifications - 30 - Turbomolecular Pumps Model Description Performance Curves - 31 - Oil Mist Filters and Traps Compact, Closed Oil Mist Filters EE/SV Series Features and Benefits : * Captures oil fog, mist or smoke from exhaust of oil flooded vacuum pumps * Seamless drawn housings – no welds to rust or vibrate apart * Rugged all steel construction * Compact low profile design * Easy field maintenance Technical Specifications: * 03 micron media; 99.97% efficiency * Continuous operating temp: 68°F (20°C) to 180°F (80°C) Options: * Additional ISO flange connections * Additional coating options available * Side outlet configuration * Drain for SV Series EE Series Specification Inlet Outlet CFM KF16 KF16 8 KF25 KF25 KF25 KF25 P/N P/N A B C D Wt (lb) EE-GL915-KF16 4.69 0.88 3.25 0.88 1.2 8 EE-GL915-KF26 4.69 0.88 3.25 0.88 1.2 20 EE-PSG925-KF26 7.75 0.88 5.25 0.88 5 * Back pressure valve to release element at 7.35 psi differential for pump safety * 1/8" port for oil drain SV Series Specification Inlet Outlet CFM P/N A B C D Wt (lb) KF16 KF16 8 SV-GL915-KF16 4.69 0.88 3.25 0.88 1.20 KF25 KF25 8 SV-GL915-KF25 4.69 0.88 3.25 0.88 1.20 KF25 KF25 20 SV-PSG925-KF26 7.75 0.88 5.25 0.88 5.00 * Same dimension as EE Series. Without valve or external drain - 32 - Oil Mist Filters and Traps Compact, Oil Mist Eliminator EF Series: 1/2" - 1 3/4", NW16 - NW40 Features and Specifications: * Captures oil fog, mist or smoke from exhaust of oil flooded vacuum pumps * Easy thumbscrew access for maintenance * Steel construction with Nickel plated finish * Seamless drawn housings – no welds to rust or vibrate apart * Minimum 99.97% D.O.P. on 0.3 micron particles Vacuum Coating * Temp (continuous): min 40°F (4.4°C) max 220°F (104°C) Applications and Equipment : * Vacuum Furnaces & Ovens * Vacuum Freeze Drying & Outgassing * Custom Vacuum Pumping Systems * Vacuum Drying * Vacuum Metallizing * Vacuum Coating * Refrigeration and Air Conditioning evacuation service * Semiconductor Industry * Laboratory Industry * Autoclaving, Sterilization * Electronic tube and light bulb evacuation * Leak detectors Options: * ISO flange connections * Special connections * Drain Back Design Available on Selected Models Specification Inlet KF16 KF25 KF25 KF40 KF40 Outlet KF16 KF25 KF25 KF40 KF40 ISO Flg Vacuum Filters, CSL Series (Electorless Nickel Finish, SS Fittings) (Compact Inlet "L" Style Vacuum Filters with ISO-NW Flanges) CFM P/N A B C Wt (lb) EF-FG5-KF16 4.5 4.50 0.88 2.50 0.60 EF-FG5-KF25 4.50 0.88 2.50 1.40 4.5 EF-FG10-KF25 9.25 2.13 5.13 3.50 24 EF-FG20-KF40 7.50 2.13 10.25 7.00 44 EF-FG24-KF40 9.25 2.13 10.25 9.00 55 Features : * Temp (continuous): min -15°F (-26°C ) max 220°F (104°C ) * Positive sealing O-ring seal system * Carbon steel construction * Seamless drawn housings * Large dirt holding capacity and easy field cleaning, especially when mounted horizontally or inverted * Vacuum leak rate: Typecally 1x10-5mmHg (1x10-5mbar-L/sec) * Stainless steel ISO flanges * Electroless nickel finish - 33 - Oil Mist Filters and Traps Applications: * Leak Detection * Medical * Vacuum Pump-Rotary Piston * Vacuum Pump-Rotary Vane * Scroll Dry Pump * Backstreaming-Protect the system from pump fluid or particulate migration * Prevent dry scroll tip seal migration * Laser technology *Vacuum coating and lamination Specification Inlet Outlet CFM P/N A B C D Wt (lb) KF16 KF16 8 CLS-824-KF16 3.88 2.63 3.75 2.25 1.20 KF25 KF25 8 CLS-824-KF25 3.88 2.63 3.75 2.25 1.20 KF25 KF25 20 CLS-842-KF25 4.38 3.38 5.75 2.75 3.00 KF40 KF40 CLS-842-KF40 4.38 3.38 5.75 2.75 3.00 KF40 KF40 CLS-848-KF40 7.19 4.63 7.38 5.00 5.00 - 34 - Vacuum Gauge Digital Compact Vacuum Meters / Data Loggers Thyracont has been developing and manufacturing vacuum measurement instruments in Germany for more than 40 years. Our company provides the world’s end-users and original equipment manufacturers of vacuum pumps and vacuum process equipment with innovative vacuum measurement instrumentation. VD81 Compact Vacuum Meter ● Piezo ● 1600 to 1 mbar * Chemically resistant ceramic sensor with FKM sealing * Min/Max Memory: Storage and display of high and low values * Up to 5000 h battery life * Data logger functionality: Save up to 2000 measurements in the vacuum meter * High repeatability, excellent long term stability * Pressure units mbar, Torr, hPa * Measurement range: 1600 – 1 mbar (1200 – 1 Torr) * Automatic switch off or continuous operation * Vacuum connection by small flange, G1/4 female thread or screw in hose nozzle VD83 Compact Vacuum Meter ● Pirani ● 100 to 5e-4 mbar * Temperature compensated, metal sealed Pirani sensor with durable helix filament * High accuracy, excellent repeatability * Min/Max memory: Storage and display of high and low values * Gas correction factors for correct pressure readings * High battery life due to clocked measurement * The sensor is well protected against condensing solvents * Pressure units: mbar, Torr, hPa * Measurement range: 100 – 5e-4 mbar (75 to 5e-4 Torr) * Battery conserving auto-off mode or continuous operation - 35 - Vacuum Gauge Digital Compact Vacuum Meters / Data Loggers VD84 Compact Vacuum Meter ● external Pirani ● 100 to 1e-3 mbar * Temperature compensated Pirani sensor with durable helix filament * Min/Max memory: Storage and display of high and low values * Excellent reproducibility * Gas correction factors for correct pressure readings * Long battery life due to clocked measurement * The sensor is well protected against condensed solvents * Automatic switch off or continuous operation * Pressure units mbar, Torr, hPa * Measurement range: 100 – 1e-3 mbar (75 – 1e-3 Torr) Digital Compact Vacuum Meters / Data Loggers VD85 Compact Vacuum Meter ● Piezo/Pirani ● 1200 to 5e-4 mbar * Wide measuring range due to combined sensor piezo/Pirani * High precision and optimal resolution over the whole range * Min/Max memory: Storage and display of high and low values * Excellent long term stability * Gas correction factor for correct pressure readings * Pressure units mbar, Torr, hPa * Measurement range: 1200 to 5e-4 mbar (900 to 5e-4 Torr) * Automatic switch off and continuous operation * Continuous pressure display over the whole range - 36 - Vacuum Gauge VPC offers a wide range of compact vacuum gauges to meet your measurement needs. VPC vacuum gauges include Pirani, Pirani/Capacitance, Pirani/Ionization and The TotalOne Guage, a Pirani/Capacitance/Ionization, covering pressures from atmosphere to ultra-high vacuum. VPC supplies a range of power supply display units to control all the gauges or can be powered by the user while utilizing the gauge output or the optional gauge mounted display. Gauge options include KF or CF flanges and process control setpoint outputs. Our gauges can be used in applications including load locks, PVD Systems, analytical systems and many others. Model EGP500: Pirani Gauge, 5 x 10-4...1000, KF16 Flange * Available with Tungsten or Nickel filament or with a fully ceramic coated sensor unit for highly corrosive applications * Easy to exchange plug & play senor element with on-board calibration data - guarantees high reproducibility and low cost of ownership * Eligible output signal and various plug versions for easy integration * Mounts in any orientation * Diagnostic port on all versions * Measurement range: 5 x 10-4...1000 * Optional display, setpoints and digital interfaces - 37 - Vacuum Gauge Model EGPC550: Pirani/Capacitance Gauge, 5 x 10-5...1500, KF16 Flange * Gas-type independent above 10 mbar - allows safe venting with any gas mixture * High accuracy and reproducibility at atmosphere - for reliable atmospheric pressure detection * Fast atmospheric detection - eliminates waiting time and shortens process cycle * Mount in any orientation * Available with Tungsten or Nickel filament or with a fully ceramic coated sensor unit for highly corrosive applications * Easy to exchange plug & play sensor element with on-board calibration data - guarantees high reproducibility and low cost of ownership * Eligible output signal for easy integrationDiagnostic port * Optional atmospheric switch, display and digital interfaces Model EGPI400: Pirani/Ionization Gauge, 5 x 10-10...1000, KF25 Flange * Extremely wide measurement range from 5 x 10-10 mbar to * * * * * atmosphere (3.8 x 10-10 Torr to atmosphere) Excellent repeatability in the process pressure range from 10-8...10-2 mbar of 5% The Pirani interlock protects the Bayard-Alpert system from premature filament burnout and excess contamination from high pressure operation Long-life yttrium oxide coated iridum filament Automatic high vacuum Pirani adjustment reduces operator interventions Optional graphic display and Fieldbus interfaces available Model EGT450: Pirani/Capacitance/Ionization Gauge, 5 x 10-10...1500, KF25 Flange * EGT450 saves cost and tool space and reduces the complexity of vacuum measurement, installation and setup * Gas-type-independent pressure measurement above 10 Torr provides more reliable loadlock control for any gas mixture * Pirani interlock protects the hot filament from premature burnout * Automatic high vacuum Pirani adjustment reduces operator interventions * Differential pressure measurement at atmosphere eliminates uncertainty related to atmospheric pressure changes * Easy-to-exchange sensing element with on-board calibration data guarantees reproducibility * Optional graphic display and Fieldbus interfaces available * RoHS compliance - 38 - Vacuum Gauge ConvecTorr: Thermalcouple Gauge, 1 x 10-4...1000 * * * * Measurement range: 1 x 10-4 Torr to atmosphere Measure precision: +30% within a pressure decade Pressure response time: Less than 0.2 seconds KF16 Flange (other flange available upon request) * 304 SST with platinel filament and ABS housing 531TC: Thermalcouple Gauge, 1 x 10-3...760 * Measurement range: 1 x 10-3 Torr to atmosphere * Pressure response time: Less than 3 seconds * KF16 Flange (other flange available upon request) * Nickel plated, soldered construction Vacuum Gauge Controller Model EGC1000: Gauge Controller, Single Channel * Automatic identification of the connected EBARA Gauges * User selectable measurement unit (mbar, Torr, Pascal, micron) * High resolution - 16 bit A/D converter * Up to six adjustable setpoints with adjustable hysteresis, may be assigned to any channel * Programmable 0 to 10 V chart recorder output with logarithmic / linear characteristics for each gauge or gauge combination (Model EGC-3000 only) * Firmware upgrades available online are easily downloaded via the RS232C interface * Versatile, compact bench-top model design can easily be mounted in a panel or 19rack * Wide range power supply 90 to 250V, 50 to 60 Hz - 39 - Poppet Valve Stainless and Aluminum Angle & Inline Valve Our valves are uniquely designed for: Ø Longevity Ø High conductance Ø Cost efficiency Ø KF, ISO, CF flange configuration Ø Size from 0.5" to 25" Ø Leak rate achievable to 2x10-10 standard cc/sec, He These valves are designed for 3 million cycles with warranty of 1.5 million cycles (or 12 months). Valve body is made of 304 stainless steel. Welded bellows are made of AM350 for long life. To guarantee long lasting seal life, actuator housings are machined and honed to micron precision -- contrary to traditional tube-housing which are neither round nor straight. Our standard pneumatic valves up to 50mm are normally closed. Standard valves over 50mm are air-open / air-close. Valve size goes up to 630mm. Optional "pneumatic lock" is available. Options: Flange configuration Solenoid valve Reed sensor Kalrez O-Ring Heating jacket VPC Core Competencies Application expertise Strong engineering R&D Superior product offering System level know-how Specification: Vacuum range : Leak test : Bake temperature : MTTF (life) : Time from open-close : Operating temperature Differential pressure Position indicator Operating pressure : : : : 1 x 10-9 Torr 1 x 10-9 std cc/sec He 120o C 1.5 million cycle <0.5 sec 20o to 90o C 15 psi 24 VDC or 120 VAC 60 -- 95 psi - 40 - Poppet Valve Stainless Z Angle Valve Any flange configuration. Cycle life of 1.5 million Pneumatic Z Valve-KF Flange Part No. ZVP -KF16 ZVP -KF25 ZVP -KF40 ZVP -KF50 A (inch) 2.15 2.03 2.40 3.40 Large conductance B (inch) 1.12 1.37 1.88 2.62 C (inch) B (inch) 1.12 1.37 1.88 2.62 3.12 C (inch) N/A N/A N/A N/A N/A N/A N/A N/A N/A Pneumatic Z Valve-CF Flange Part No. ZVP-CF1.33-HV ZVP-CF2.12-HV ZVP-CF2.75-HV ZVP-CF3.38-HV ZVP-CF4.50-HV A (inch) 2.50 2.05 2.46 3.48 3.38 Manual Z Valve-KF Flange Part No. A (inch) B (inch) C (inch) ZVM-KF16 ZVM-KF25 ZVM-KF40 ZVM-KF50 2.15 2.03 2.40 3.40 1.12 1.37 1.88 2.62 5.19 5.69 8.02 10.73 B (inch) 1.12 1.37 1.88 2.62 3.12 C (inch) 5.19 5.69 8.02 10.73 12.70 Manual Z Valve-CF Flange Part No. ZVM-CF1.33-HV ZVM-CF2.12-HV ZVM-CF2.75-HV ZVM-CF3.38-HV ZVM-CF4.50-HV A (inch) 2.50 2.05 2.46 3.48 3.38 - 41 - Poppet Valve Stainless KF Angle Valve Any flange configuration. Cycle life of 1.5 million Large conductance Pneumatic Angle Valve-KF Flange Part No. AVP -KF16 AVP -KF25 AVP -KF40 AVP -KF50 AVP-ISO 63 AVP-ISO 80 AVP-ISO100 AVP-ISO160 AVP-ISO200 AVP-ISO250 A (inch) 2.15 2.05 2.56 3.00 3.25 3.50 4.47 6.25 7.01 9.84 B (inch) 2.03 2.03 2.56 2.62 2.76 3.25 3.51 5.51 5.51 7.95 C (inch) 6.35 6.13 6.94 9.36 9.55 11.15 13.53 18.23 25.51 25.98 B (inch) 2.36 2.36 2.36 2.36 C (inch) 5.42 5.27 6.45 7.80 Manual Angle Valve-KF Flange Part No. AVM-KF16 AVM-KF25 AVM-KF40 AVM-KF50 A (inch) 2.15 2.05 2.56 3.00 Pneumatic In-Line Valve-KF Flange Part No. IVP-KF16 IVP-KF25 IVP-KF40 IVP-KF50 A (inch) 4.00 4.25 5.20 7.01 B (inch) C (inch) A (inch) B (inch) C (inch) 4.00 4.20 5.12 7.01 3.47 3.42 4.55 6.19 N/A N/A N/A N/A Manual In-Line Valve-KF Flange Part No. IVM-KF16 IVM-KF25 IVM-KF40 IVM-KF50 - 42 - Poppet Valve Stainless CF Angle and Inline Valve - - - HV (High Vacuum) Any flange configuration. Cycle life of 1.5 million Large conductance [email protected] bonnet Pneumatic Angle Valve-CF Flange Part No. AVP -CF1.33-HV AVP -CF2.12-HV AVP -CF2.75-HV AVP -CF3.38-HV AVP -CF4.50-HV AVP -CF4.62-HV AVP-CF6.00-HV AVP-CF8.00-HV A (inch) B (inch) C (inch) 2.18 2.07 2.47 3.08 3.38 3.63 4.66 5.68 2.03 2.03 2.56 2.62 2.76 3.25 3.51 5.51 6.38 6.14 7.00 9.44 9.68 11.28 13.70 17.66 2.18 2.07 2.62 3.08 B (inch) 2.36 2.36 2.36 2.36 C (inch) 5.45 5.22 6.70 7.85 3.35 2.36 8.00 Manual Angle Valve-CF Flange Part No. AVM-CF1.33-HV AVM-CF2.12-HV AVM-CF2.75-HV AVM-CF3.38-HV AVM-CF4.50-HV A (inch) Pneumatic In-Line Valve-CF Flange Part No. IVP-CF1.33-HV IVP-CF2.12-HV IVP-CF2.75-HV IVP-CF3.38-HV IVP-CF4.50-HV A (inch) B (inch) C (inch) 4.70 4.24 5.26 7.00 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A A (inch) B (inch) C (inch) 4.70 4.24 5.24 7.00 7.30 3.92 3.83 4.83 5.97 6.72 N/A N/A N/A N/A N/A Manual In-Line Valve-CF Flange Part No. IVM-CF1.33-HV IVM-CF2.12-HV IVM-CF2.75-HV IVM-CF3.38-HV IVM-CF4.50-HV - 43 - Poppet Valve Stainless CF Angle and Inline Valve - - - UHV (Ultra High Vacuum) Any flange configuration. Cycle life of 1.5 million Large conductance Cu @Bonnet Pneumatic Angle Valve-CF Flange Part No. AVP-CF1.33-UHV AVP-CF2.12-UHV AVP-CF2.75-UHV AVP-CF3.38-UHV AVP-CF4.50-UHV AVP-CF4.62-UHV AVP-CF6.00-UHV AVP-CF8.00-UHV A (inch) B (inch) C (inch) 2.18 2.07 2.47 3.08 3.38 3.63 4.66 6.50 2.03 2.03 2.56 2.62 2.76 3.25 3.51 9.97 6.38 6.14 7.00 9.44 9.68 11.28 13.70 18.47 2.18 2.07 2.62 3.08 B (inch) 2.36 2.36 2.36 2.36 C (inch) 5.47 5.22 6.50 7.85 3.38 2.36 8.15 Manual Angle Valve-CF Flange Part No. AVM-CF1.33-UHV AVM-CF2.12-UHV AVM-CF2.75-UHV AVM-CF3.38-UHV AVM-CF4.50-UHV A (inch) Pneumatic In-Line Valve-CF Flange Part No. IVP-CF1.33-UHV IVP-CF2.12-UHV IVP-CF2.75-UHV IVP-CF3.38-UHV IVP-CF4.50-UHV A (inch) B (inch) C (inch) 4.70 4.24 5.24 7.15 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A A (inch) B (inch) C (inch) 4.70 4.24 5.24 7.00 N/A 3.93 3.83 4.88 5.97 N/A N/A N/A N/A N/A N/A Manual In-Line Valve-CF Flange Part No. IVM-CF1.33-UHV IVM-CF2.12-UHV IVM-CF2.75-UHV IVM-CF3.38-UHV IVM-CF4.50-UHV - 44 - Poppet Valve Large Pneumatic Stainless Steel Angle Valve Angle Valve Features: Specification : 1x10-9 atm cc/sec He Valve body and poppet material: 304L Leak rate Electropolished surface finish interior Vacuum rating Rotatable ISO flange on 200mm and up Bake temperature Magnetic position indicator included on 200 mm and up Operating temperature Edge welded bellow with 90% full conductance Mounting position 20o C -- 90o C Any Viton O-Ring Air pressure required 60 -- 95 psig Cycle life 100K cycles before maintenance Part No AVP-200 AVP-250 AVP-320 AVP-400 AVP-500 AVP-630 A (inch) 210 264 250 330 360 450 B (inch) 370 469 494 624 740 860 C (inch) 592 724 838 1040 1004 1330 Mtg. hole 12x-11 12x-11 12x-14 12x-14 16x-14 20x-14 1x10-9 Torr 1200 C B.C. 260 310 395 480 580 720 Side port ------DN 80 DN100 DN125 DN160 ** Please inquire about our bellow-less valves and pricing ** Stainless Steel Custom Valve VPC core strenght is in custom design and manufacture of our Poppet Valve, Gate Valve, Ball Valve , Butterfly Valve and Slit Valve. Beside offering of our standard valve, if you ever have a need for custom valve that our standard valve doesn't meet your application requirement, our eningeers is stand by to help you from design implementation to production. We also have a superf customer service team that will help you every steps of the way. Give us a call or email us to [email protected] with your custom valve need and an engineer will reach out to you to discuss your requirement within 24 hours. We can also be reached at (510) 498-8518 Monday - Friday from 9:00 am - 5:00 pm PST. VPC STAFFS IS READY TO SERVE YOU SO GIVE US A CALL! - 45 - Poppet Valve Solenoid Valve 3V1 series 4V series 3-way Solenoid 4-way Solenoid (LED) 3V1 P/N 4V210 Cv Port 2-position 3V1-06-24 0.15 1/8 LED 3-WAY 3V1-06-110 0.15 1/8 LED 2-position 4V210-08-24 0.89 1/4 LED 4-WAY 4V210-08-110 0.89 1/4 LED Buying guide Normally closed valves: 2-position ,3-way Double acting valves: 2-position, 4 -way 1/2"-2" valve s use 3V1 solenoid 2.5"-12" valves use 4V210 solenoid Voltage: 24 VDC or 110 VAC CE certified LED light to indicate valve open - 46 - Poppet Valve ACCESSORIES Position Sensor Part No# Position Indicator Specification 3V1-06- 24 3V1-06-110 4V-210-08-24 4V-210-08-110 KF16 ~ ISO250 POSITION INDICATOR, DC/AC 5-120V Air supply fitting Voltage option Solenoid Valve Part No# Size 1/8" NPT (KF16-KF50) / 1/4" NPT (ISO63-ISO250) DC: 24V / AC: 110V / 220V Specification Size DC 24V, 1/8" NPT AC110V, 1/8" NPT DC 24V, 1/4" NPT AC110V, 1/4" NPT - 47 - Bellows - Flex Formed Hose Material: SS 316 KF Flange Thin Wall Bellow KF Flange Medium Wall Bellow Wall Thickness: .006" Part No. Wall Thickness: .008" Part No. FREE LENGTH A (INCH) FH-KF16-100-008-316 4.00 FH-KF16-250-008-316 10.00 FH-KF16-305-008-316 12.00 FH-KF16-500-008-316 20.00 FH-KF16-610-008-316 24.00 FH-KF16-750-008-316 30.00 FH-KF16-915-008-316 36.00 FH-KF16-1000-008-316 39.00 FH-KF16-1219-008-316 48.00 FH-KF16-2000-008-316 79.00 FH-KF25-100-008-316 4.00 FH-KF25-250-008-316 10.00 FH-KF25-305-008-316 12.00 FH-KF25-500-008-316 20.00 FH-KF25-610-008-316 24.00 FH-KF25-750-008-316 30.00 FH-KF25-915-008-316 36.00 FH-KF25-1000-008-316 39.00 FH-KF25-1219-008-316 48.00 FH-KF25-2000-008-316 79.00 FH-KF25-2500-008-316 98.00 FH-KF40-100-008-316 4.00 FH-KF40-250-008-316 10.00 FH-KF40-305-008-316 12.00 FH-KF40-500-008-316 20.00 FH-KF40-610-008-316 24.00 FH-KF40-750-008-316 30.00 FH-KF40-915-008-316 36.00 FH-KF40-1000-008-316 39.00 FH-KF40-1219-008-316 48.00 FH-KF40-2000-010-316 79.00 FH-KF50-100-008-316 4.00 FH-KF50-250-008-316 10.00 FH-KF50-305-008-316 12.00 FH-KF50-500-008-316 20.00 FH-KF50-610-008-316 24.00 FH-KF50-750-008-316 30.00 FH-KF50-915-008-316 36.00 FH-KF50-1000-008-316 39.00 FH-KF50-1215-008-316 48.00 FH-KF50-2000-010-316 79.00 FH-KF16-100-006-316 FH-KF16-250-006-316 FH-KF16-305-006-316 FH-KF16-500-006-316 FH-KF16-610-006-316 FH-KF16-750-006-316 FH-KF16-915-006-316 FH-KF16-1000-006-316 FH-KF16-1219-006-316 FH-KF16-2000-006-316 FH-KF25-100-006-316 FH-KF25-250-006-316 FH-KF25-305-006-316 FH-KF25-500-006-316 FH-KF25-610-006-316 FH-KF25-750-006-316 FH-KF25-915-006-316 FH-KF25-1000-006-316 FH-KF25-1219-006-316 FH-KF25-2000-006-316 FH-KF25-2500-006-316 FH-KF40-100-006-316 FH-KF40-250-006-316 FH-KF40-305-006-316 FH-KF40-500-006-316 FH-KF40-610-006-316 FH-KF40-750-006-316 FH-KF40-915-006-316 FH-KF40-1000-006-316 FH-KF40-1219-006-316 FH-KF40-2000-006-316 FH-KF50-100-006-316 FH-KF50-250-006-316 FH-KF50-305-006-316 FH-KF50-500-006-316 FH-KF50-610-006-316 FH-KF50-750-006-316 FH-KF50-915-006-316 FH-KF50-1000-006-316 FH-KF50-1215-006-316 FH-KF50-2000-006-316 FREE LENGTH A (INCH) 4.00 10.00 12.00 20.00 24.00 30.00 36.00 39.00 48.00 79.00 4.00 10.00 12.00 20.00 24.00 30.00 36.00 39.00 48.00 79.00 98.00 4.00 10.00 12.00 20.00 24.00 30.00 36.00 39.00 48.00 79.00 4.00 10.00 12.00 20.00 24.00 30.00 36.00 39.00 48.00 79.00 - 48 - Hose - Formed Bellow ISO Flange Bellow --flex hose Materials : SS 316 Part No. FH-ISO63-100-007-316 FH-ISO63-250-007-316 FH-ISO63-305-007-316 FH-ISO63-500-007-316 FH-ISO63-610-007-316 FH-ISO63-750-007-316 FH-ISO63-915-007-316 FH-ISO63-1000-007-316 FH-ISO63-1219-007-316 FH-ISO80-100-007-316 FH-ISO80-250-007-316 FH-ISO80-305-007-316 FH-ISO80-500-007-316 FH-ISO80-610-007-316 FH-ISO80-750-007-316 FH-ISO80-915-007-316 FH-ISO80-1000-007-316 FH-ISO80-1219-007-316 FH-ISO100-100-008-316 FH-ISO100-250-008-316 FH-ISO100-305-008-316 FH-ISO100-500-008-316 FH-ISO100-610-008-316 FH-ISO100-750-008-316 FH-ISO100-910-008-316 FH-ISO100-1000-008-316 FH-ISO100-1219-008-316 FH-ISO160-100-010-316 FH-ISO160-250-010-316 FH-ISO160-305-010-316 FH-ISO160-500-010-316 FH-ISO160-610-010-316 FH-ISO160-750-010-316 FH-ISO160-915-010-316 FH-ISO160-1000-010-316 FH-ISO160-1219-010-316 A (INCH) 4.00 10.00 12.00 20.00 24.00 30.00 36.00 39.00 48.00 4.00 10.00 12.00 20.00 24.00 30.00 36.00 39.00 48.00 4.00 10.00 12.00 20.00 24.00 30.00 36.00 39.00 48.00 4.00 10.00 12.00 20.00 24.00 30.00 36.00 39.00 48.00 - 49 - Engineering Vane Pump - 50 - Engineering Calculation of pumping Speed - 51 - Leading the performance in vacuum products Cost Reduction 30% ~ 60% "We don't believe valves should be expensive It should only be clean, reliable and robust" This is What We Do : * Guarantee Superior Quality * Saving as much as 60% * Registered US Federal Government Supplier * Materials Originated from US Government Designated Countries * Lowest Cost Of Ownership 41340 Christy Street, Fremont, CA USA - (510) 498-8518 - www.vacproducts.com - [email protected]
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