SEW-EURODRIVE MM..D MOVIMOT® inverter Operating Instructions

Drive Technology \ Drive Automation \ System Integration \ Services

MOVIMOT

®

MM..D

With AC Motor DRS/DRE/DRP

Edition 12/2007

11675012 / EN

Operating Instructions

SEW-EURODRIVE – Driving the world

Contents

Contents

1 General Information ............................................................................................ 6

1.1

Structure of the safety notes ....................................................................... 6

1.2

Rights to claim under limited warranty ........................................................ 6

1.3

Exclusion of liability..................................................................................... 6

2 Safety Notes ........................................................................................................ 7

2.1

General ....................................................................................................... 7

2.2

Target group ............................................................................................... 7

2.3

Designated use ........................................................................................... 7

2.4

Other applicable documentation ................................................................. 8

2.5

Transportation, storage............................................................................... 8

2.6

Installation................................................................................................... 8

2.7

Electrical connection ................................................................................... 9

2.8

Safe disconnection...................................................................................... 9

2.9

Operation .................................................................................................... 9

3 Unit Design ........................................................................................................ 10

3.1

MOVIMOT

®

inverter.................................................................................. 10

3.2

Unit designations ...................................................................................... 12

4 Mechanical Installation..................................................................................... 15

4.1

MOVIMOT

®

gearmotor ............................................................................. 15

4.2

MLU11A/MLG..A option ............................................................................ 17

4.3

MLU13A option ......................................................................................... 18

4.4

MNF11A option ......................................................................................... 19

4.5

URM/BEM option ...................................................................................... 20

4.6

Installing MBG11A .................................................................................... 21

4.7

MWA21A option ........................................................................................ 22

4.8

Installing the MOVIMOT

®

inverter close to the motor with option P2.A .... 23

4.9

Tightening torques .................................................................................... 24

5 Electrical Installation ........................................................................................ 26

5.1

Installation instructions.............................................................................. 26

5.2

Connection of MOVIMOT

®

........................................................................ 32

5.3

MOVIMOT

®

plug connectors .................................................................... 33

5.4

Connection between MOVIMOT

®

and motor when mounted close to the motor............................................................. 34

5.5

Connection of MOVIMOT

®

options ........................................................... 38

5.6

Connection of RS-485 bus master............................................................ 45

5.7

Connection of DBG keypad (in preparation) ............................................. 46

5.8

PC connection........................................................................................... 47

Operating Instructions – MOVIMOT® MM..D With AC Motor DRS/DRE/DRP

3

4

Contents

6 "Easy" Startup................................................................................................... 48

6.1

Overview ................................................................................................... 48

6.2

Important notes on startup ........................................................................ 48

6.3

Description of the controls ........................................................................ 49

6.4

Description of the S1 DIP switches........................................................... 51

6.5

Description of the S2 DIP switches .......................................................... 53

6.6

Selectable additional functions MM..D-503-00 ......................................... 56

6.7

Startup with binary control ........................................................................ 79

6.8

Startup with options MBG11A or MLG..A ................................................. 81

6.9

Startup with option MWA21A (speed control module) .............................. 83

6.10 Supplementary notes for installation close to the motor .......................... 86

7 "Easy" Startup with RS-485 Interface/Fieldbus.............................................. 89

7.1

Important notes on startup ........................................................................ 89

7.2

Startup procedure ..................................................................................... 89

7.3

Coding of process data ............................................................................. 92

7.4

Function with RS-485 master.................................................................... 97

8 "Expert" Startup with Parameter Function .................................................. 102

8.1

Important notes on startup ...................................................................... 102

8.2

MOVITOOLS

®

MotionStudio .................................................................. 102

8.3

Startup and adding functions by setting individual parameters............... 104

8.4

Startup and configuration with a central controller and MQP.................. 107

8.5

Startup by transferring the set of parameters ......................................... 108

8.6

Parameter list.......................................................................................... 110

8.7

Parameter description............................................................................. 116

9 Operation ......................................................................................................... 134

9.1

Operating display .................................................................................... 134

9.2

Drive ID module ...................................................................................... 135

9.3

Keypads .................................................................................................. 136

9.4

MWA21A setpoint generator................................................................... 137

9.5

MOVIMOT

®

manual operation with MOVITOOLS

®

MotionStudio .......... 138

9.6

DBG keypad (in preparation) .................................................................. 142

10 Service ............................................................................................................. 150

10.1 Status and error display .......................................................................... 150

10.2 Replacing units ....................................................................................... 153

10.3 Turning the modular terminal box ........................................................... 155

10.4 SEW Service........................................................................................... 157

10.5 Extended storage.................................................................................... 158

10.6 Disposal .................................................................................................. 158

11 Inspection/Maintenance ................................................................................. 159

11.1 Inspection and maintenance intervals..................................................... 159

11.2 Inspection / maintenance for DR.71-DR.100 motors .............................. 160

11.3 Inspection/maintenance of the brake ...................................................... 162


Contents

12 Technical Data................................................................................................. 170

12.1 Motor with operating point 400 V/50 Hz or 400 V/100 Hz....................... 170

12.2 Motor with operating point 460 V/60 Hz.................................................. 172

12.3 Motor with operating point 230 V / 50 Hz (in preparation) ..................... 174

12.4 Technical data of options ........................................................................ 176

12.5 Work done, working air gap and braking torque of the brake ................. 179

12.6 Braking torque assignment ..................................................................... 179

12.7 Permitted anti-friction bearing types ....................................................... 180

12.8 Integrated RS-485 interface.................................................................... 180

12.9 Diagnostics interface............................................................................... 180

12.10 Assignment of internal braking resistors ................................................. 181

12.11 Assignment of external braking resistors ................................................ 181

12.12 Resistance and assignment of the brake coil ......................................... 182

12.13 Assignment of the Drive-ID module ........................................................ 182

13 Address List .................................................................................................... 183

Index................................................................................................................. 192


5

1

General Information

Structure of the safety notes

1 General Information

1.1

Structure of the safety notes

The safety notes in these operating instructions are structured as follows:

Symbol SIGNAL WORD

Nature and source of hazard.

Possible consequence(s) if disregarded.

• Measure(s) to avoid the hazard.

Symbol

Example:

Signal word

HAZARD!

Meaning

Imminent hazard

Consequences if disregarded

Severe or fatal injuries

General hazard

Specific hazard, e.g. electric shock

WARNING!

Possible hazardous situation Severe or fatal injuries

CAUTION!

Possible hazardous situation Minor injuries

STOP!

NOTE

Possible damage to property Damage to the drive system or its environment

Useful information or tip

Simplifies drive system handling

1.2

Rights to claim under limited warranty

Adhering to the operating instructions is a prerequisite for fault-free operation and the fulfillment of any right to claim under warranty. Read the operating instructions before you start working with the unit.

Make sure that the operating instructions are available to persons responsible for the system and its operation as well as to persons who work independently on the unit. You must also ensure that the documentation is legible.

6

1.3

Exclusion of liability

You must comply with the information contained in these operating instructions to ensure safe operation of the MOVIMOT

®

MM..D inverter and to achieve the specified product characteristics and performance requirements. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.


Safety Notes

General

2 Safety Notes

The following basic safety notes are intended to prevent injury to persons and damage to property. The operator must make sure that the basic safety notes are read and observed. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE.

2.1

General

Never install damaged products or take them into operation. Submit a complaint to the shipping company immediately in the event of damage.

During operation, MOVIMOT

®

drives can have live, bare and movable or rotating parts as well as hot surfaces, depending on their enclosure.

Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. Consult the documentation for additional information.

2.2

Target group

Only qualified personnel

are authorized to install, startup or service the units or correct unit faults (observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).

Qualified personnel in the context of these basic safety notes are persons familiar with installation, assembly, startup and operation of the product who possess the necessary qualifications.

All activity in the other areas of transportation, storage, operation, and disposal must be carried out by persons who are appropriately trained.

2.3

Designated use

MOVIMOT

®

inverters are components intended for installation in electrical systems or machines.

In case of installation in machines, startup of the MOVIMOT

®

inverters (i.e. start of designated operation) is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98/37/EC (machine guideline).

Startup (i.e. the start of designated use) is only permitted under observance of the EMC

(89/336/EEC) directive.

MOVIMOT

®

inverters comply with the regulations of the Low Voltage Directive 2006/95/

EC. The standards given in the declaration of conformity are used for the MOVIMOT

® inverter.

Technical data and information on the connection requirements are provided on the nameplate and in the documentation; these must be observed under all circumstances.

2.3.1

Safety functions

The MOVIMOT

®

inverter may not perform safety functions unless these functions are described and expressly permitted.

2


7

2

Safety Notes

Other applicable documentation

2.3.2

Hoist applications

MOVIMOT

®

inverters are suitable for hoist applications to a limited degree only, see

sec. "Additional function 9" (siehe page 67).

MOVIMOT

®

inverters are not designed for use as a safety device in hoist applications.

2.4

Other applicable documentation

Note also the following documentation:

• "AC Motors DRS/DRE/DRP" operating instructions

2.5

Transportation, storage

You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in sec. "Technical Data". Tighten installed eyebolts securely. They are designed for the weight of the MOVIMOT

®

drive. Do not attach any additional loads. Use suitable, sufficiently rated handling equipment (e.g.

rope guides) if required.

2.6

Installation

The units must be installed and cooled according to the regulations and specifications in the corresponding documentation.

Protect the MOVIMOT

®

inverters from improper strain.

The following applications are prohibited unless the unit is explicitly designed for such use:

• Use in potentially explosive areas

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in non-stationary applications with strong mechanical oscillation and impact loads; see section "Technical Data".

8


Safety Notes

Electrical connection

2.7

Electrical connection

Observe the applicable national accident prevention guidelines when working on live

MOVIMOT

®

drive inverters (e.g. BGV A3).

Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). Additional information is contained in the documentation.

You will find notes on EMC-compliant installation, such as shielding, grounding, arrangement of filters and routing of lines, in the documentation of the MOVIMOT

® inverter. The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation.

Preventive measures and protection devices must correspond to the regulations in force

(e.g. EN 60204 or EN 61800-5-1).

2.8

Safe disconnection

MOVIMOT

®

inverters meet all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. All connected circuits must also satisfy the requirements for safe disconnection.

2.9

Operation

Systems with integrated MOVIMOT

®

inverters must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional protective measures might be necessary for applications with increased risk potential.

Changes to the MOVIMOT

®

inverter using the operating software are permitted.

Do not touch live components and power connections immediately after separation of the MOVIMOT

®

inverter from the supply voltage because there may still be some charged capacitors. Wait at least for 1 minute after having switched off the supply voltage.

As soon as supply voltages are present at the MOVIMOT

®

inverter, the terminal box must be closed (i.e. the MOVIMOT

®

inverter must be bolted on).

The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and no longer carries any voltage.

Mechanical blocking or internal safety functions of the unit can cause a motor standstill.

Eliminating the cause of the problem or performing a reset can result in the drive re-starting on its own. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the mains before correcting the fault.

Danger of burns: The surface temperature of the MOVIMOT

®

drive and of external options, e.g. the heat sink of the braking resistor, can exceed 60 °C during operation!

2


9

3

Unit Design

MOVIMOT® inverter

3 Unit Design

3.1

MOVIMOT

®

inverter

The following figure shows the terminal box and the bottom of the MOVIMOT

®

inverter:

[4]

[1] [2] [3]

0 1 2 0 1 2

10

[5] [6] [7] [8] [9] [10] [11] [7] [5] [12] [13]

[13]

[14]

[15]

[16]

[9]

[10]

[11]

[12]

[17]

[18]

[5]

[6]

[7]

[8]

[1]

[2]

[3]

[4]

Terminal box

X10: Plug connectors for option BEM

Plug connector connection unit - MOVIMOT

®

inverter

MOVIMOT

®

inverter with heat sink

Cable glands

Connection unit with terminals

Screw for PE connection

X5, X6: Electronics terminal strips

X1: Connection for brake coil (motors with brake) or braking resistor (motors without brake)

X1: Mains connection L1, L2, L3

Connection type identification

Drive-ID module

Inverter nameplate

Setpoint switch f2 (green)

DIP switches S2/5 ... S2/8 switch t1 for integrator ramp (white)

DIP switches S1/1...S1/8

DIP switches S2/1...S2/4

[14] [15] [16] [17] [18]

615683595


[1]

[2]

Unit Design

MOVIMOT® inverter

The following figure shows the top of the MOVIMOT

®

inverter:

[3]

[4]

[1]

[2]

[3]

[4]

X50: Diagnostics interface with screw plug

Setpoint potentiometer f1 with screw plug

Status LED

Unit identification

514402955

3


11

3

Unit Design

Unit designations

3.2

Unit designations

3.2.1

Sample motor nameplate

76646 Bruchsal / Germany

RF47DRE90L4BE2/MM15/MO

01.300123457.0002.06

Hz

50 kW

1,5

50 Hz 60 Hz V r/min

380-500

N

IM i

M1

16,22

1400 / 86

Iso.Kl.

°C

-20...40

cos ϕ

0,99

155 (F)

IP 55

3~ IEC60034

V

BR

220..240

Nm

13

CLP CC VGB220 0,65l

BEM kg

31

1883410

Made in Germany

520177163

RF 47 DRE 90L4 BE/MM15/MO

1) The nameplate only displays options installed at the factory.

Additional feature: inverter

1)

MOVIMOT

®

inverter

Optional design motor (brake)

Size, number of poles on motor

Motor series

Gear unit size

Gear unit series

12


Unit Design

Unit designations

3

3.2.2

Sample inverter nameplate

N2936

EN 61800-3

EN 50178

373932683

MM 15 D – 503 – 00

Design (00 = Standard)

Connection type (3 = 3-phase)

Supply voltage

(50 = AC 380...500 V)

(23 = AC 200...240 V)

Version D

Motor power (15 = 1.5 kW)

MOVIMOT

®

series

3.2.3

Unit identification

The unit identification [1] on the top of the MOVIMOT

®

inverter provides information about the inverter type [2], inverter part number [3], unit power [4].

[2]

[3] [4]

[1]

457916555


13

3

Unit Design

Unit designations

3.2.4

"Mounting close to the motor" design with option P2.A

The following illustration shows an example of the MOVIMOT

®

inverter mounted close to the motor with corresponding nameplate and unit designation:

MM15D-503-00/0/P21A/RO1A/APG4

MM15D-503-00/0/P21A/RO1A/APG4

457921547

Plug connector for the connection to the motor

Terminal box design

Adapter for mounting close to the motor

21 = size 1

22 = size 2

Connection type

0 =

1 =

MOVIMOT

®

14


Mechanical Installation

MOVIMOT® gearmotor

4 Mechanical Installation

4.1

MOVIMOT

®

gearmotor

4.1.1

Before you start

Only install the MOVIMOT

®

drive if:

• the entries on the nameplate of the drive match the voltage supply system.

• The drive is undamaged (no damage caused by transportation or storage).

• It is certain that the following requirements have been met:

– Ambient temperature corresponds to the specifications in sec. "Technical Data".

Note that the temperature range of the gear unit may also be restricted (see gear unit operating instructions).

– No oil, acid, gas, vapors, radiation, etc.

Installation tolerances

The following tables shows the permitted tolerances of the shaft ends and flanges of the

MOVIMOT

®

drive.

shaft end

Diameter tolerance according to EN 50347

• ISO j6 with

∅ ≤

26 mm

• ISO k6 with

∅ ≤

38 mm up to

≤

48 mm

• ISO m6 for

∅

> 55 mm

• Center bore in accordance with DIN 332, shape

DR..

Flanges

Centering shoulder tolerance in accordance with EN

50347

• ISO j6 with

∅ ≤

250 mm

• ISO h6 for

∅

> 300 mm

4


15

4


MOVIMOT® gearmotor

4.1.2

Installing MOVIMOT

®

Observe the following notes for mounting the MOVIMOT

®

drive:

• Install/mount the MOVIMOT

®

drive only in the mounting position specified on the motor nameplate on a level, vibration-free, and torsionally rigid support structure.

• Clean the output shafts thoroughly to ensure they are free of anti-corrosion agents

(use a commercially available solvent). Do not allow the solvent to penetrate the bearings and shaft seals – this could damage the material.

• Carefully align the MOVIMOT

®

inverter and the motor, to avoid placing any unacceptable strain on the motor shafts (observe permissible overhung load and axial load data!).

• Do not butt or hammer the shaft end.

• Use an appropriate cover to prevent objects or fluids from entering motors in vertical mounting positions.

• Ensure an unobstructed cooling air supply and that air heated by other apparatus cannot be drawn in or reused.

• Balance components for subsequent mounting on the shaft with a half key (output shafts are balanced with a half key).

• Existing condensation drain holes must be sealed with plastic plugs. They must not be opened unless needed.

• Open condensation drain holes are not permitted. If condensation drain holes are open, higher enclosures are no longer possible.

STOP!

The degree of protection specified in the technical data only applies if the MOVIMOT

® inverter is properly installed.

When the MOVIMOT

®

inverter is removed from the connection box, it might be damaged by humidity or dust.

• Protect the MOVIMOT

®

inverter when it is removed from the connection box.

4.1.3

Installation in damp locations or in the open

Observe the following notes for mounting the MOVIMOT

®

drive in damp areas or in the open:

• Use suitable cable glands for the supply leads (use reducing adapters if necessary).

• Coat the threads of cable glands and filler plugs with sealing compound and tighten them well; then coat them again.

• Seal the cable entries well.

• Clean the sealing faces of the MOVIMOT

®

inverter well before re-assembly.

• If the corrosion protection coating is damaged, restore the coating.

• Check enclosure according to nameplate.

16



MLU11A/MLG..A option

4.2

MLU11A/MLG..A option

4.2.1

Scope of delivery

• MLU11A / MLU21A / MLG..A upper part [2]

• 2 screws [1]

• Transit bolt [4]

• MLU11A / MLU21A / MLG..A lower part [5]

4.2.2

Assembly

1. Remove a screw plug on the MOVIMOT

®

terminal box.

2. Fix the lower part [5] on the MOVIMOT

®

terminal box and fasten it with a transit bolt

[4] (tightening torque 2.5 Nm / 22 lb.in).

3. Route the connection cable [3] through the transit bolt [4] into the inside of the

MOVIMOT

®

terminal box.

4. Fit the upper part [2] onto the lower part [5] and fasten it with two screws [1] (tightening torque 0.9 Nm / 8 lb.in).

STOP!

Install the option only in the position shown in the following figure!

4

[1]

[1]

[2]

[3]

[4]

[5]

458285835

For more information about connecting the MLU11A/MLU21A option, refer to sec. "Con-

nection of option MLU11A/MLU21A" (siehe page 38).

For more information about connecting the MLG..A option, refer to sec. "Connection of

option MLG..A" (siehe page 39).


17

4


MLU13A option

4.3

MLU13A option

Option MLU13A is generally installed in the modular terminal box at the factory. If you have any questions about retrofitting the option, do not hesitate to contact the SEW-

EURODRIVE service.

STOP!

Installation is only permitted in combination with the modular terminal box of

MOVIMOT

®

MM03D-503-00...MM15D-503-00 or MM03D-233-00...MM07-233-00.

The following figure depicts an installation example. In general, the installation depends on the used terminal box and on other installed options, if there are any.

626311051

For more information about connecting the MLU13A option, refer to sec. "Connection of

option MLU13A" (siehe page 38).

18



MNF11A option

4.4

MNF11A option

Option MNF11A is generally installed in the modular terminal box at the factory. If you have any questions about retrofitting the option, do not hesitate to contact the SEW-

EURODRIVE service.

STOP!


MOVIMOT

®

MM03D-503-00...MM15D-503-00 or MM03D-233-00...MM07D-233-00.

The following figure depicts an installation example. In general, the installation depends on the used terminal box and on other installed options, if there are any.

Install option MNF11A using 2 screws and a retaining plate according to the following figure.

4

458316555

For more information about connecting the MNF11A option, refer to sec. "Connection of

option MNF11A" (siehe page 40).


19

4


URM/BEM option

4.5

URM/BEM option

The URM and BEM options are generally installed in the terminal box at the factory. If you have any questions about retrofitting options URM or BEM, do not hesitate to contact the SEW-EURODRIVE service.

Install the URM/BEM option using two screws according to the following figure:

458307467

For more information about connecting the URM option, refer to sec. "Connection of op-

tion URM" (siehe page 41).

For more information about connecting the BEM option, refer to sec. "Connection of op-

tion BEM" (siehe page 42).

20



Installing MBG11A

4.6

Installing MBG11A

There are two ways to mount option MBG11A to a wall:

•

A:

Installation from behind using 4 threaded holes

(Tightening torque for retaining screw [1] 1.6...2.0 Nm / 14...18 lb.in)

•

B:

Installation from the front using 2 retaining holes

(Tightening torque for retaining screw [3] 1.6...2.0 Nm / 14...18 lb.in)

[1] M4 x 5 + a

A B

M4

[2]

M4 x 25

[3]

[4]

[5]

B

A

A

Ø 4,3 mm

B

A

A

56 mm

68 mm

322404747 a = Wall thickness

Screws are not included in the scope of delivery!

Fit the upper part [5] onto the lower part [2] and fasten it with two screws [4] (tightening torque 0.3 Nm / 2.6 lb.in).

For more information about connecting the MBG11A option, refer to sec. "Connection of

option MBG11A" (siehe page 43).

4


21

4


MWA21A option

4.7

MWA21A option

Install option MWA21A in the control cabinet on a mounting rail (EN 50022):

74

22,5

322411915

For more information about connecting the MWA21A option, refer to sec. "Connection

of option MWA21A" (siehe page 44).

22



Installing the MOVIMOT® inverter close to the motor with option P2.A

4.8

Installing the MOVIMOT

®

inverter close to the motor with option P2.A

The following illustration shows the mounting dimensions for installing the MOVIMOT

® inverter with option P22A close to the motor:

4

M6

B

MM03D503-00...MM15D-503-00

MM03D233-00...MM07D-233-00

MM22D503-00...MM40D-503-00

MM11D233-00...MM22D-233-00

A

140 mm

170 mm

M6

B

65 mm

65 mm

458277771


23

4


Tightening torques

4.9

Tightening torques

4.9.1

MOVIMOT

®

inverter

Tighten the screws on the MOVIMOT

®

inverter using 3.0 Nm (27 lb.in) working diagonally across.

458577931

4.9.2

Screw plugs

Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in).

24

458570379

4.9.3

Cable glands

It is essential to observe the manufacturer's specifications for the cable glands.

4.9.4

Blanking plug cable entries

Tighten blanking plug screws with 2.5 Nm (22 lb.in).

322777611



Tightening torques

4.9.5

Modular terminal box

For fastening the terminal box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in).

4

4.9.6

Tightening torques for terminals

Use the following tightening torques for terminals during installation:

322786187

[3] [1] [2] [3]

458605067

[1]

[2]

[3]

0.8 - 1.1 Nm (7 ... 10 lb.in)

1.2 - 1.6 Nm (11 ... 14 lb.in)

2.0 - 2.4 Nm (18 ... 21 lb.in)

4.9.7

URM/BEM/MNF11A option

For installing options URM, BEM and MNF11A in the terminal box, tighten screws using

2.0 (18 lb.in).


25

5

Electrical Installation

Installation instructions

5 Electrical Installation

5.1

Installation instructions

5.1.1

Connecting supply system leads

• The rated voltage and frequency of the MOVIMOT

®

inverter must correspond to the data for the power supply system.

• Cable cross section: according to input current I mains

"Technical Data").

for rated power (see sec.

• Permitted cable cross section of MOVIMOT

®

terminals (does not apply to field distributors).

Power terminals

1.0 mm

2

- 4.0 mm

2

(2 x 4.0 mm

2

)

AWG17 – AWG12 (2 x AWG12)

•

For single assignment:

Only connect single-wire conductors or flexible conductors with conductor end sleeve

(DIN 46228 part 1, material E-CU) with or without insulating shrouds

•

For double assignment:

Only connect flexible conductors with conductor end sleeve (DIN 46228 part 1, material E-

CU) without insulating shrouds

Control terminals

0.5 mm

2

- 1.0 mm

2

AWG20 – AWG17

Only connect single-wire conductors or flexible conductors with or without conductor end sleeve

(DIN 46228 part 1, material E-CU)

• Install line fuses at the beginning of the power supply cable behind supply bus junction (see the section "Connection of MOVIMOT

®

basic unit", F11/F12/F13). Use

D, DO, NH fuses or circuit breakers. Select the fuse size according to the cable cross section.

• SEW recommends using earth-leakage monitors with pulse code measuring in voltage supply systems with a non-earthed star point (IT systems). Using such devices prevents the earth-leakage monitor mis-tripping due to the ground capacitance of the inverter.

26




5.1.2

Using the tension spring terminals X5/X6

Connecting the conductor without pushing the activation button

Connecting the conductor, first pressing the activation button

5

1.

2.

665224843

Single-wire conductors and flexible conductors with conductor end sleeves can be installed directly (without tool) up to two cross-section sizes below the rated cross-section.

665262475

You will need to press the activation button on top to open the clamping spring for installing untreated, flexible conductors or those with a small cross-section that cannot be installed directly.

Removing the conductor, first pressing the activation button

1.

2.

Before removing the conductor, first press the activation button on top.

481046155


27

5



5.1.3

Earth-leakage circuit breakers

• Do not use a conventional earth-leakage circuit breaker as a protective device.

Universal current-sensitive earth leakage circuit-breakers (tripping current 300 mA) are permitted as a protective device. During normal operation of MOVIMOT

® inverter, earth-leakage currents of > 3.5 mA can occur.

• SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers.

However, if an earth-leakage circuit breaker is stipulated for direct or indirect protection against contact, observe the following note in accordance with EN 61800-5-1:

WARNING!

Wrong type of earth-leakage circuit breaker installed.

Severe or fatal injuries.

MOVIMOT

®

can cause direct current in the protective earth. In cases where an earthleakage circuit breaker is used for protection against direct or indirect contact, only install a type B earth-leakage circuit breaker on the power supply end of the MOVIMOT

® inverter.

5.1.4

Input contactor

• Only use a contactor of utilization category AC3 (EN 60947-4-1) as a mains contactor.

STOP!

• Do not use the K11 input contactor (see wiring diagram (siehe page 32)) for jog

mode, but only for switching the inverter on and off. For jog mode, use the the commands "CW/Stop" or "CCW/Stop".

• Observe a minimum switch-off time of 2 s for the supply system contactor K11.

28




5.1.5

Notes on PE connection

HAZARD!

Incorrect connection of PE.

Death, severe injuries or damage to property from electric shock.

• The permitted tightening torque for the screw fitting is 2.0 to 2.4 Nm (18...21 lb.in).

• Observe the following notes regarding PE connection.

5

Prohibited assembly sequence Recommendation: Assembly with forked cable lug

Permitted for all cross sections

M5

Assembly with thick connecting wire

Permitted for cross sections up to max. 2.5 mm

2

M5

2.5 mm²

323042443

[1] Forked cable lug suitable for M5 PE screws

[1]

323034251 323038347

Earth-leakage currents

≥

3.5 mA may occur during normal operation. To meet the requirements of EN 61800-5-1 observe the following note:

• Route a second PE conductor with the cross section of the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 10 mm

2

.


29

5



5.1.6

EMC-compliant installation

Frequency inverters cannot be operated by themselves as defined by the law dealing with electromagnetic compatibility. Only when integrated in a drive system, they can be evaluated with respect to EMC. Conformity is declared for a described, CE-typical drive system. More detailed information can be found in these operating instructions.

NOTES

• This is a product with restricted availability in accordance with IEC 61800-3. It may cause EMC interference. In this case, the operator may need to implement appropriate measures.

• For detailed information on EMC compliant installation, refer to the publication

"Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE.

5.1.7

Installation altitude above 1000 m above sea level

MOVIMOT

®

drives with supply voltages of 200 to 240 V or 380 to 500 V can be used at altitudes above 1,000 msl up to 4,000 msl under the following conditions

1)

.

• The rated continuous power is reduced based on the reduced cooling above 1000 m

(see sec."Technical Data").

• Above 2,000 msl, the air and creeping distances are only sufficient for overvoltage class 2. If the installation calls for overvoltage class 3, you will have to install additional external overvoltage protection to limit overvoltage peaks to 2.5 kV phaseto-phase and phase-to-ground.

• If safe electrical disconnection is required, it must be implemented outside the device at altitudes above 2,000 msl (safe electrical disconnection in accordance with EN

61800-5-1).

• In installation altitudes between 2,000 m to 4,000 msl, the permitted rated power supply voltages are reduced as follows:

– By 6 V per 100 m for MM..D-503-00

– By 3 V per 100 m for MM..D-233-00

5.1.8

Connecting 24 V supply

• Power the MOVIMOT

®

inverter either via an external 24 V supply or the MLU..A or

MLG..A options.

5.1.9

Binary control

• Connect the required control leads.

• Use shielded cables as control cables and route them separately from supply system cables.

30

1) The maximum altitude is limited by creeping distances and flameproof components such as electrolytic capacitors.




5.1.10 Control via RS-485 interface

The MOVIMOT

®

drive is controlled via the RS-485 interface by one of the following controllers:

• MOVIFIT

®

MC

• Fieldbus interfaces MF../MQ..

• PLC bus master

• MLG..A option

• MBG11A option

• MWA21A option

NOTE

Only ever connect one bus master.

5

• Use twisted pair shielded cables as control leads and route them separately from supply system leads.

5.1.11 Protection devices

• MOVIMOT

®

drives are equipped with integrated protection devices against overload.

External overload devices are not necessary.


31

5


Connection of MOVIMOT®

5.2

Connection of MOVIMOT

®

L1

L2

L3

PE

F11/F12/F13

K11

Functions of the CW / Stop and CCW / Stop terminals for binary control:

MOVIMOT

®

Direction of rotation

CW

active

Direction of rotation

CCW

active

Functions of terminals f1/f2:

32

M

3~

BW [6]

BE/BR

[7]

=

+

-

24 V

DC

[1] DC 24 V supply (external or MLU..A/MLG..A options)

[2] CW/Stop

[3] CCW/Stop

[4] Setpoint changeover f1/f2

[5] Ready signal (contact closed = ready for operation)

[6] Braking resistor BW..

(only for MOVIMOT

®

drives without mechanical brake)

[7] Plug connector for connecting option BEM

323271819

Setpoint

f1

active Setpoint

f2

active

Functions of the CW / Stop and CCW / Stop terminals for control via RS-485 interface / fieldbus:

Both directions of rotation are enabled

Only

CW

direction is enabled

Setpoint specifications for CCW operation cause standstill of the drive

Only

CCW

operation is enabled

Setpoint specifications for CW operation cause standstill of the drive

Drive is inhibited or is being brought to a stop



MOVIMOT® plug connectors

5.3

MOVIMOT

®

plug connectors

5.3.1

Plug connectors AVT1, ASA3

The following figure shows the assignment of optional AVT1 and ASA3 plug connectors.

Available versions

• MM.../ASA3

• MM.../AVT1

• MM.../ASA3/AVT1

5

24V RS+ RS-

L1 L2 L3

MOVIMOT

®

1 2 3 4 5

4

1

3

2

AVT1

6 7 8 9

10

ASA3

323830155

5.3.2

AMA6 plug connector

The following illustration shows the assignment of the optional AMA6 plug connector.

Possible design:

• MM.../AMA6

MOVIMOT

®

C

RS-

RS+

24 V

3

5

6

1 1

2

4

5

3

6

2

4

A

L3

L1

L2

AMA6

323879563

NOTE

For designs with plug connectors, both directions of rotation are enabled as standard.

If only one direction of rotation is required, please observe sec. "Connection of

MOVIMOT

®

basic unit, functions of the terminals CW/Stop, CCW/Stop for connection via RS-485 interface".


33

5


Connection between MOVIMOT® and motor when mounted close to the

5.4

Connection between MOVIMOT

®

and motor when mounted close to the motor

If the MOVIMOT

®

inverter with option P2.A is mounted close to the motor, the connection to the motor is realized with a pre-fabricated cable (hybrid cable). The following designs are possible on the MOVIMOT

®

side:

• A: MM../P2.A/RO.A/

APG4

• B: MM../P2.A/RE.A/

ALA4

The APG4 design results in the following connection options to the motor, depending upon the hybrid cable used:

Design

MOVIMOT

®

Motor

Hybrid cable

A1

APG4

Cable gland / terminals

0 186 742 3

A2

APG4

ASB4

0 593 076 6

A3

APG4

APG4

0 186 741 5

A4

APG4

ISU4

0 816 325 1 For DR.63

0 816 326 X f. DR.71-DR.132

0 593 278 5 For DR.63

0 593 755 8 For DR.71-DR.132

A1

A2

APG4

[1]

APG4

ASB4

34

A3

A4

APG4

APG4

APG4

ISU4

458666635

[1] Connection via terminals




The APG4 design results in the following connection options to the motor, dependent upon the hybrid cable used:

Design

MOVIMOT

®

Motor

Hybrid cable

B1

ALA4

Cable gland / terminals

0 817 948 4

B2

ALA4

ASB4

0 816 208 5

5

B1

ALA4

B2

[1]

ALA4

ASB4

458688139

[1]

Connection via terminals


35

5



5.4.1

Overview of connections between MOVIMOT

®

and motor when mounted close to the motor

MOVIMOT

®

inverter

MM../P2.A/RO.A/APG4

Design Hybrid cable

A1

Part number: 0 186 742 3

Drive

AC motors with cable gland

APG4

A2


A3


A4

Part number: 0 593 278 5 ( )

Part number: 0 816 325 1 ( )

AC motors with ASB4 plug connector

AC motors with APG4 plug connector

AC motors with plug connector

ISU4

Size DR.63

A4

Part number: 0 593 755 8 ( )

Part number: 0 816 326 X ( )

MM../P2.A/RE.A/ALA4 B1


ALA4

B2


AC motors with plug connector

ISU4

Size DR.71-DR.132

AC motors with cable gland

AC motors with ASB4 plug connector

36




5.4.2

Hybrid cable connection

The following tables shows the conductor assignment in hybrid cables with part no.

0 186 742 3 and 0 817 948 4 and the corresponding motor terminals of the DR motor:

4a

3a

5a

1b

DR motor terminal

U1

V1

W1

2b

PE connection

Wire color/hybrid cable designation

Black / U1

Black / V1

Black / W1

Red / 13

White / 14

Blue / 15

Black / 1

Black / 2

Green/yellow + shield end (internal shield)

The following figure shows the connection of the hybrid cable to the terminal box of the

DR motor.

PE

GNYE

5

U1 V1 W1

BK/W1

BK/V1

BK/U1

1 a 2 a 3 a 4 a 5 a

1b

2b

BU

RD

WH

BK/1

BK/2

W2 U2 V2

U1 V1 W1

W2 U2 V2

U1 V1 W1

640489867


37

5


Connection of MOVIMOT® options

5.5

Connection of MOVIMOT

®

options

5.5.1

Connection of MLU11A/MLU21A option

For more information about connecting the MLU11A and MLU21A options, refer to sec.

"Connection of option MLU11A/MLU21A/MLG..A" (siehe page 17).

The following figure shows how to connect the MLU11A and MLU21A options:

YE (MLU11A), BN (MLU21A)

YE (MLU11A), BN (MLU21A)

MOVIMOT

®

MLU..A

38

RD

BU

640436235

5.5.2

Connection of MLU13A option

For more information about mounting the MLU13A option, refer to sec. "MLU13A option"

(siehe page 18).

The following figure shows how to connect the MLU13A option:

MOVIMOT

®

YE

YE

YE

MLU13A

BU

RD

323967371




5.5.3

Connection of option MLG..A

For more information about mounting the MLG..A option, refer to sec. "MLU11A/

MLU21A/MLG..A option" (siehe page 17).

The following figure shows how to connect the MLG..A option:

YE (MLG11A), BN (MLG21A)

YE (MLG11A), BN (MLG21A)

MOVIMOT

®

5

MLG..A

[1]

641925899

[1] Note the enabled direction of rotation.

See sec. "Connection of MOVIMOT® basic unit" (siehe page 32),

Functions of the CW/Stop and CCW/Stop terminals using control via RS-485 interface


39

5



5.5.4

Connection of MNF11A option

STOP


MOVIMOT

®

MM03D-503-00...MM15D-503-00 or MM03D-233-00...MM07D-233-00.

Only install the MNF11A option in the terminal box of MOVIMOT

®

MM05 ... MM15.

For more information about mounting the MNF11A option, refer to sec. "MNF11A option"

(siehe page 19).

The following figure shows how to connect the MNF11A option:

L1

L2

L3

PE

F11/F12/F13

K11

[1]

L1

L2

L3

MNF11A

L1

L2

L3

MOVIMOT ®

BE/BR

RD WH BU

[2]

[2]

BW

[3]

324151435

[1]

[2]

[3]

Keep the cable length for the power supply as short as possible!

Keep the cable length for the brake cables as short as possible!

Do not route the brake cables in parallel, but as far away from the power supply cables as possible!

Only for MOVIMOT

®

without mechanical brake.

40




5.5.5

Connection of URM option

For more information about mounting the URM option, refer to sec. "URM/BEM option"

(siehe page 20).

The following figure shows how to connect the URM option:

5

URM

MOVIMOT

®

13

14

15

M

3~

RD

WH

BE/BR

BU

324118411


41

5



5.5.6

Connection of BEM option

For more information about mounting the BEM option, refer to sec. "URM/BEM option"

(siehe page 20).

The following figure shows how to connect the BEM option:

L1

L2

L3

PE

F11/F12/F13

K11

BEM

U

IN

U

E

RD

BU

BK

BK

13

14

15

RD

WH

BU

M

3~

BE/BR

MOVIMOT

BW..

+

=

-

324134539

42




5.5.7

Connection of MBG11A option

For more information about mounting the MBG11A option, refer to sec. "MBG11A

option" (siehe page 21).

The following figure shows how to connect the MBG11A option:

5

MOVIMOT

®

MBG11A

[1]

24 V

DC

[2]

324046731

[1]

[2]

Note the enabled direction of rotation.



EMC metal cable gland


43

5



5.5.8

Connection of MWA21A option

For more information about mounting the MWA21A option, refer to sec. "MWA21A

option" (siehe page 22).

The following figure shows how to connect the MWA21A option:

MOVIMOT

®

24V

DC

[3]

1 24V

2 24V

3

4 R

5 L

6 10V

7 +

8 -

9

10

11 RS+

12 RS-

MWA21A

[1]

[2] [2]

[1]

[2]

[3]





Potentiometer using the 10 V reference voltage

[A]

or potential-free analog signal

[B]

[A]

6 10V

7 +

8 -

9

10

[B]

6 10V

7 +

8 -

9

10

324061323

324089483

44



Connection of RS-485 bus master

5.6

Connection of RS-485 bus master

The following illustration shows how to connect an RS-485 bus master:

MOVIMOT

®

RS-485

Busmaster

(SPS / PLC

)

5

RS-485

[1]

24 V

DC

[3]

[2] [2]

324289547

[1]

[2]

[3]





Equipotential bonding MOVIMOT

®

/ RS-485 master


45

5


Connection of DBG keypad (in preparation)

5.7

Connection of DBG keypad (in preparation)

MOVIMOT

®

drives are equipped with an X50 diagnostics interface (RJ10 plug connector) for startup, configuration and service.

The X50 diagnostics interface is located on top of the MOVIMOT

®

inverter.

DKG60B

MOVIMOT ®

DBG

458756491

WARNING!

The surfaces of MOVIMOT

®

and external options, e.g. braking resistor (especially the heat sink), can become very hot during operation.

Danger of burns.

• Do not touch the MOVIMOT

® down sufficiently.

drive and external options until they have cooled

You can also connect the DBG keypad to the MOVIMOT

®

drive using option DKG60B

(5 m extension cable).

Extension cable Description (= scope of delivery)

DKG60B

• Length 5 m (16.4 ft)

• 4-core, shielded cable (AWG26)

Part number

0 817 583 7

46



PC connection

5.8

PC connection

MOVIMOT

®

drives are equipped with an X50 diagnostics interface (RJ10 plug connector) for startup, configuration and service.

The diagnostics interface [1] is located on top of the MOVIMOT

®

inverter.

The diagnostic interface can be connected to a PC using one of the following options:

• USB11A with USB interface, part number 0 824 831 1

• UWS21B with serial interface RS-232, part number 1 820 456 2

Scope of delivery:

• Interface adapter

• Cable with RJ10 plug connector

• Interface cable USB (USB11A) or RS-232 (UWS21B)

USB11A

[1]

MOVIMOT

®

USB

RJ10

PC +

MOVITOOLS

®

UWS21B

RS-232

RJ10

458786059

WARNING!


®


Danger of burns.




5


47

6

I

"Easy" Startup

Overview

6 "Easy" Startup

6.1

Overview

You can select one of the following modes for starting up MOVIMOT

®

:

• When selecting "Easy", you start up MOVIMOT

®

using DIP switches S1, S2 and switches f2, t1, quick and easy.

• In "Expert" mode, an extended scope of parameters is available. You can use the

MOVITOOLS

®

MotionStudio software or the DGB keypad to adjust the parameters to the application.

For more information on "Expert" startup, refer to sec. " 'Expert' Startup with Para-

meter Function " (siehe page 102).

6.2

Important notes on startup

HAZARD!

Before removing / fitting the MOVIMOT

®

inverter, you must disconnect it from the supply system. Dangerous voltages may still be present for up to one minute after disconnection from the power supply.

Severe or fatal injuries from electric shock.

• Disconnect the MOVIMOT

® unintentional re-connection.

inverter from the power supply and prevent it from

• Then wait for at least 1 minute.

WARNING!


®


Danger of burns.




NOTES

• Remove paint protection cap from the status LED before startup.

• Remove paint protection film from the nameplates before startup.

• Check that all protective covers are installed correctly.

• Observe a minimum switch-off time of 2 seconds for the mains contactor K11.

48


"Easy" Startup

Description of the controls

I

6.3

Description of the controls

6.3.1

Setpoint potentiometer f1

Depending on the operating mode of the MOVIMOT

®

inverter, the potentiometer f1 has different functions:

• Binary control: Setting setpoint f1

(selected via terminal f1/f2 X6:7,8 = "0")

• Control via RS-485: Setting maximum frequency f max

f [Hz ]

100

f

1

5 6

75

50

25

2

0 1 2 3 4 5 6 7 8 9 10

[1]

329413003 [1] Potentiometer setting

STOP!

The enclosure specified in sec. Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly.

Missing or incorrectly installed screw plugs can cause damage to the MOVIMOT

® inverter.

• Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.

6.3.2

Switch f2

8

7

3

4

Depending on the operating mode of the MOVIMOT

®

inverter, switch f2 has different functions:

• Binary control: Setting setpoint f2

(selected via terminal f1/f2 X6:7,8 = "1")

Setting minimum frequency f min

• Control via RS-485:

Switch f2

Detent setting

Setpoint f2 [Hz]

Minimum frequency

[Hz]

0

5

2

1

7

5

2

10

7

3

15

10

4

20

12

5

25

15

6

35

20

7

50

25

8

60

30

9

70

35

10

100

40

6.3.3

Switch t1

3

4

8

7

Switch t1 is used for setting the acceleration of the MOVIMOT

®

drive (Setting the ramp times in relation to a setpoint step change of 50 Hz).

Switch t1

Detent setting

Ramp time t1 [s]

0

0.1

1

0.2

2

0.3

3

0.5

4

0.7

5

1

6

2

7

3

8

5

9

7

10

10

6


49

6

I

"Easy" Startup

Description of the controls

6.3.4

DIP switches S1 and S2

50

626648587

DIP switch S1:

S1

Meaning

1 2 3 4

2

0

Binary coding

RS-485 unit address

2

1

2

2

2

3

ON

1 1 1 1

OFF 0 0 0 0

5

Motor protection

6

Motor power rating

Off

On

7

PWM

Frequency

Motor one size smaller

Motor adjusted

Variable

(16,8,4 kHz)

4 kHz

8

No-load damping

On

Off

DIP switch S2:

S2

Meaning

1

Brake type

2

Brake release

Without

Enable

On

3

Duty type

4

Speed monitoring

5 6 7 8

Binary coding additional functions

2

0

2

1

2

2

2

3

ON

OFF

Optional brake

Standard brake

Off

V/f

VFC

On

Off

1

0

1

0

1

0

1

0

STOP!

Set the DIP switches using suitable tools, e.g. a flat tip screwdriver with a blade width

≤

3 mm.

The force used for setting the DIP switches must not exceed 5 N.


"Easy" Startup

Description of the S1 DIP switches

I

6.4

Description of the S1 DIP switches

6.4.1

DIP switches S1/1 – S1/4

Selecting the RS-485 address of MOVIMOT

®

via binary coding

Decimal

Address

S1/1

S1/2

S1/3

S1/4

X

= ON

– = OFF

0

–

–

–

–

1

–

–

X

–

2

–

–

–

X

3

–

–

X

X

4

X

–

–

–

5

X

–

X

–

6

X

–

–

X

7

X

–

X

X

8

–

X

–

–

9 10 11 12 13 14 15

–

X

X

–

–

X

–

X

–

X

X

X

X

X

–

–

X

X

X

–

X

X

–

X

X

X

X

X

Set the following addresses depending on how the MOVIMOT

®

inverter is controlled:

Control

Binary control

Via keypad (MLG..A, MBG..A)

Via fieldbus interface (MF..)

Via MOVIFIT

®

MC (MTM..)

Via intelligent fieldbus interface (MQ..)

Via RS-485 master

1

1

RS485 address

0

1

1 to 15

1 to 15

6.4.2

DIP switch S1/5

Motor protection switched on / off

When MOVIMOT

®

is installed close to the motor (with option P2.A or in field distributor), the motor protection must be deactivated.

To protect the motor, a TH (bimetallic thermostat) must be installed. The TH opens the sensor circuit when the rated response temperature is reached (see "Drive System for

Decentralized Installation" system manual, sec. "Startup with field distributor").

6


51

6

I

"Easy" Startup


6.4.3

DIP switch S1/6

Lower motor power rating

• When activated, this DIP switch enables MOVIMOT

®

to be assigned to a motor with a lower power rating. The rated unit power is not affected.

• When a motor with a lower power rating is used, the overload capacity of the drive can be increased because, from the perspective of the motor, MOVIMOT

®

is one power rating too big. A higher current can be provided briefly, leading to higher torque ratings.

• The aim of this switch S1/6 is to achieve short-term utilization of the motor's peak torque. The unit's current limit remains the same regardless of the switch setting. The motor protection function is adjusted depending on the switch setting.

• Stall protection for the motor is not possible in this operating mode (S1/6 = "ON").

6.4.4

DIP switch S1/7

Setting the maximum PWM- frequency

• When DIP switch S1/7 is set to "OFF", the MOVIMOT

®

unit operates with 4 kHz

PWM frequency.

• When DIP switch S1/7 is set to "ON", the MOVIMOT

®

unit operates with a 16 kHz

PWM frequency (low noise) and switches back in steps to lower switching frequencies depending on the heat sink temperature.

6.4.5

DIP switch S1/8

No load vibration damping (S1/8 = "ON")

This function, when activated, prevents resonance vibrations in no load operation.

52


"Easy" Startup


I

6.5

Description of the S2 DIP switches

6.5.1

DIP switch S2/1

Brake type

• When using the standard brake, the DIP switch 2/1 must be set to "OFF".

• When using the optional brake, the DIP switch 2/1 must be set to "ON".

Motor

DR.63L4

DR.71S4

DR.71M4

DR.80S4

DRE80M4

DRS80M4

DR.90M4

DRE90L4

DRS90L4

DR.100M4

DR.100LC4

DR.100L4

DRP112M4

DR.132S4

BE2

BE2

BE5

BE5

BE5

BE5

BE5

BE5

Standard brake

S2/1 = "OFF"

BR03

BE05

BE1

BE1

BE1

BE2

BE1

BE1

BE2

BE2

BE2

BE2

BE11

BE11

Optional brake

S2/1 = "ON"

--

BE1

BE05

BE05

BE05

BE1

6.5.2

DIP switch S2/2

Brake release without enable

When switch S2/2 is set to "ON", it is possible to release the brake even if there is no drive enable.

Binary control functions

In binary control, the brake can be released by setting the signal at terminal f1/f2 X6:7,8 subject to the following preconditions:

Terminal status

R

X6:11,12

L

X6:9,10

"1"

"0"

"0"

"1"

f1 / f2

X6:7,8

"0"

Enable status

Fault status

Brake function

Brake is controlled by MOVIMOT

®

,

Setpoint f1

"1"

"0"

"1"

"0"

"1"

"0"

"0"

"1"

"1"

"0"

"1"

"0"

All statuses possible

"1"

"0"

"1"

"1"

Unit enabled No

Unit error

Unit enabled No

Unit error

Unit not released

No

Unit error

Unit not released

Unit not released

Unit not released

No

Unit error

No

Unit error

Unit error

Brake is controlled by MOVIMOT

®

, setpoint f2

Brake applied

Brake applied

Brake is released for manual movement

Brake applied

6


53

6

I

"Easy" Startup


RS-485 control functions

In RS-485 control, the brake is released via the control word:

Master

MOVIMOT

®

PO1

PO

PO2 PO3 DO

PI1

PI2

PI

PI3

DI

-+

329547915

PO = Process output data

PO1 = Control word

PO2 = Speed [%]

PO3 = Ramp

DO = Digital outputs

PI = Process input data

PI1 = Status word 1

PI2 = Output current

PI3 = Status word 2

DI = Digital inputs

By setting bit 8 in the control word, the brake can be released if the following conditions are met:

Basic control block

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Control word

Not assigned

1)

Bit

"9"

Bit

"8"

Not assigne d

1

"1" =

Reset

Not assigned

1)

"1 1 0" = Enable otherwise stop

Virtual terminals for releasing the brake without drive enable

Virtual terminal for applying brake and inhibiting output stage "Stop" control command

1) Recommendation for all bits that are not assigned = "0"

Enable status

Unit released

Unit released

Unit not released

Unit not released

Unit not released

Fault status

No unit fault / no communication timeout



No unit fault / no communication timeout

Unit fault / communication timeout

Status of bit 8 in control word

"0"

"1"

"0"

"1"

"1" or "0"

Brake function

Brake is controlled by

MOVIMOT

®

Brake is controlled by

MOVIMOT

®

Brake applied

Brake is released for manual movement

Brake applied

54


"Easy" Startup


I

Setpoint selection for binary control

Setpoint selection in binary control depending on the status of terminal f1/f2 X7,8:

Enable status

Unit enabled

Unit enabled

Terminal f1/f2 X6:7,8

Terminal f1/f2 X6:7,8 = "0"

Terminal f1/f2 X6:7,8 = "1"

Active setpoint

Setpoint potentiometer f1 active


Behavior if unit not ready

If the unit is not ready, the brake is always applied irrespective of the setting of terminal f1/f2 X6:7,8 or bit 8 in the control word.

LED display

The status LED flashes periodically at a fast rate (t on

: t off

= 100 ms : 300 ms) if the brake has been released for manual movement. This applies both for binary control and for control via RS-485.

6.5.3

DIP switch S2/3

Operating mode

• DIP switch S2/3 = "OFF": VFC operation for 4-pole motors

• DIP switch S2/3 = "ON": V/f operation reserved for special cases

6.5.4

DIP switch S2/4


• Speed monitoring (S2/4 = "ON") protects the drive when it is blocked.

• If the drive is operated at the current limit for longer than 1 second when speed monitoring is active (S2/4 = "ON"), then speed monitoring is tripped. The MOVIMOT

® unit signals a fault using the status LED (red, slow flashing, error code 08). The current limit must be reached permanently for the duration of the delay time before monitoring responds.

6.5.5

DIP switches S2/5 to S2/8

Additional functions

• The binary coding of the DIP switches S2/5 to S2/8 allows for the activation of additional functions.

• Proceed as follows to activate possible additional functions:

Decimal

Value

S2/5

S2/6

S2/7

S2/8

0

–

–

–

–

1

–

–

X

–

2

–

–

–

X

3

–

–

X

X

4

X

–

–

–

5

X

–

X

–

6

X

–

–

X

7

X

–

X

X

8

–

X

–

–

9

–

X

X

–

10 11 12 13 14 15

–

X

–

X

–

X

X

X

X

X

–

–

X

X

X

–

X

X

–

X

X

X

X

X

X

= ON

– = OFF

• For an overview of additional functions, refer to sec. "Selectable additional functions"

(siehe page 56).

6


55

6

I

"Easy" Startup

Selectable additional functions MM..D-503-00

6.6

Selectable additional functions MM..D-503-00

6.6.1

Overview of the selectable additional functions

0

1

Decimal

Value

Brief description

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Operating mode See

Basic functions, no additional function selected

MOVIMOT

®

MOVIMOT

MOVIMOT

®

with adjustable current limitation

(error when value is exceeded)

MOVIMOT

®

(can be changed using terminal f1/f2 X6:7,8)

MOVIMOT

MOVIMOT

MOVIMOT

MOVIMOT

MOVIMOT

MOVIMOT

®

®

®

®

®

®

®

with increased ramp times

with adjustable current limitation

with bus configuration

with motor protection via TH

with maximum 8 kHz PWM frequency

with rapid start / stop

with minimum frequency 0 Hz

for hoist applications

with minimum frequency 0 Hz and reduced torque at low frequencies

Monitoring of supply-phase fault deactivated

MOVIMOT

®

with rapid start/stop and motor protection via TH

MOVIMOT

MOVIMOT

®

®

with extended speed monitoring function

with deactivated slip compensation

Not assigned

Control via

RS-485

X

Binary control

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

–

X

X

X

–

–

X

X

X

X

X

X

X

X

X

–

–

(siehe

page 57)

(siehe

page 57)

(siehe

page 58)

(siehe

page 60)

(siehe

page 62)

(siehe

page 63)

(siehe

page 64)

(siehe

page 66)

(siehe

page 67)

(siehe

page 70)

(siehe

page 71)

(siehe

page 71)

(siehe

page 74)

(siehe

page 78)

–

56


"Easy" Startup


I

6.6.2

Additional function 1

MOVIMOT

®

with increased ramp times

ON

Description of functions

5 6

S2

7 8

329690891

• It is possible to set ramp times of up to 40 s.

• In RS-485 control mode, a ramp time of max. 40 s can be transmitted when using 3 process data units.

Changed ramp times

3

4

8

7

Switch t1

Detent setting

Ramp time t1 [s]

0

0.1

1

0.2

= Corresponds to standard setting

= Changed ramp times

2

0.3

3

0.5

4

0.7

5

1

6

20

7

25

8

30

9

35

10

40

6.6.3


MOVIMOT

®

with adjustable current limitation (fault if exceeded)

ON


5 6

S2

7 8

329877131

• The current limit can be set using switch f2.

• The setpoint f2 (for binary control) and the minimum frequency (for control via

RS485) are permanently set to the following values:

– Setpoint f2: 5 Hz

– Minimum frequency: 2 Hz

• The monitoring function comes into effect above 15 Hz. If the drive operates at the current limit for longer than 500 ms, the unit generates an error (error 44). This is indicated by the status LED flashing red quickly.

Adjustable current limits

3

4

Switch f2

Detent setting

I max

[%] of I

N

8

7

0

90

1

95

2 3 4 5

100 105 110 115

6 7 8 9 10

120 130 140 150 160

6


57

6

I

"Easy" Startup


6.6.4


MOVIMOT

®

with adjustable current limitation (can be changed using using terminal f1/f2 X6:7,8), the frequency is reduced when exceeded

ON

5 6

S2

7 8

329910539


Response upon reaching the current limit

The current limitation can be set using switch f2. Binary input terminal f1/f2 can be used to switch between the maximum current limit and the current limit set for switch f2.

• When the current limit is reached, the unit reduces the frequency via the current limitation function. If necessary, the ramp is stopped to prevent the current from increasing.

• If the unit is operating at the current limit, the status LED indicates this status by flashing green quickly.

System internal values for setpoint f2 / minimum frequency

• It is no longer possible to switch via terminals between setpoint f1 and setpoint f2 in binary control mode or to set the minimum frequency in RS-485 control mode.

• The minimum frequency in RS-485 control mode has a fixed minimum frequency of

2 Hz.

Adjustable current limits

3

4

Switch f2

Detent setting

I max

[%] of I

N

0

60

1

70

2

80

8

7

3

90

4 5

100 110

6 7 8 9 10

120 130 140 150 160

Selecting the current limits via binary input terminal f1 / f2

f1/f2 = "0"

Current limit 160 % is active

323614347

f1/f2 = "1"

The current limitation set via switch f2 is active.

The selection can also be made when the unit is enabled.

58

323641099


"Easy" Startup


I

Influencing the current characteristic curve

The current limit curve is calculated with a constant factor by selecting a lower current limit.

Motor with star connection

6

I max

/ I n

[%]

200

160

[1]

[2]

100

50

0 50 100 f [Hz]

[1]

[2]

Current limit characteristic curve of standard function

Reduced current limit for additional function 3 and terminals f1/f2 X6;7,8 = "1"

Motor with delta connection

I max

/ I n

[%]

200

160

[1]

[2]

100

50

0 50 87 100 f [Hz]

[1]

[2]

Current limit characteristic curve of standard function

Reduced current limit for additional function 3 and terminals f1/f2 X6:7,8 = "1"

331979659

332087051


59

6

I

"Easy" Startup


6.6.5


MOVIMOT

®

with bus configuration

ON


5 6

S2

7 8

329944715

NOTES

When activating additional function 4, only a limited number of parameters is available.

If you want to set more parameters, SEW-EURODRIVE recommends "Expert" startup

with parameter function (siehe page 104).

Additional function 4 is only designed for RS-485 control in combination with the MQ..

fieldbus interfaces with integrated minicontroller.

For more information, refer to the following SEW-EURODRIVE manuals:

• PROFIBUS Interfaces, Field Distributors

• Interbus Interfaces, Field Distributors

• DeviceNet/CANopen Interfaces, Field Distributors

The potentiometer f1 and switches f2 and t1 are deactivated. MOVIMOT

®

ignores the settings of the potentiometers and the switches. MOVIMOT

®

continues to read the setting of the DIP switches. Functions selected using the DIP switch cannot be changed via bus.

Block diagram

UWS21B

USB11A

[1]

PC +

MOVITOOLS

P R O F I

PROCESS FIELD BUS

B U S

®

[2]

MQ..

RS-485

60

MOVIMOT

332132107

[1]

[2]

Fieldbus

Diagnostic interface


"Easy" Startup


I

Changing parameters in

MOVITOOLS

®

MotionStudio

After opening MOVITOOLS

®

/Shell, the following parameters are accessible. They can be changed and saved in the unit.

Name Range Index Parameter number

130

Step width

Ramp up

Ramp down

0.1...

0.1...

1

1

...2000 [s]

...2000 [s]

8807

8808 131

0.1

0.1

1

0.001

0.001

–

–

0.1 s – 1 s: 0,01

1 s – 10 s: 0,1

10 s – 100 s: 1

100 s – 2000 s: 10


Maximum frequency

1)

Current limit

Pre-magnetization time

Post-magnetization time

Parameter lock

Factory setting

Delay time


Brake release time

Slip compensation

2)

2

...100 [Hz]

2...

100

[Hz]

60...

160

[%]

0...

0.4

...2 [s]

0...

0.1

...2 [s]

On /

Off

Yes /

No

0.1...

1

...10.0 [s]

8899

8900

8518

8526

8585

8595

8594

8558

305

306

303

323

732

803

802

501 0.1

0

..2 [s]

0...500 [min

-1

]

8749

8527

731

324

0.001

0.2

Factory setting = bold

1) Example: Maximum frequency = 60 Hz

Bus setpoint = 10 %

Frequency setpoint = 6 Hz

2) The value will be set to the rated motor slip when there is a change in the additional function setting.

• The factory setting is activated as soon as additional function 4 is activated via DIP switches. If the additional function which was selected via DIP switches remains unchanged after the 24 V operating voltage is switched off, the last valid values from

EEPROM will be used after reactivation.

• The start frequency is fixed at 0.5 Hz, the stop frequency at 3 Hz.

• If the set setpoint or maximum frequency is lower than the set minimum frequency, the minimum frequency becomes active.

• The parameters are only evaluated with this additional function.

6


61

6

I

"Easy" Startup


6.6.6


MOVIMOT

®

motor protection via TH

ON

5 6

S2

7 8

329992459

NOTE

The additional function is only designed for RS-485 control when the MOVIMOT

®

inverter is installed close to the motor (with option P2.A or in field distributor).


Functions in connection with fieldbus interfaces MF.. and MQ..:

• Additional function 5 generates error 84 (motor over temperature) when both terminals for the direction of rotation are open.

• When the MOVIMOT

®

inverter (with P2.A option or in a field distributor) is mounted close to the motor, the direction terminals are set to "0" by the TH during over temperatures in the motor.

• Error 84 is indicated by the flashing status LED of the MOVIMOT

®

.

• The generated error 84 is also transmitted via fieldbus.

Functions in combination with fieldbus interface MQ..:

• MOVIMOT

®

bus configuration according to additional function 4 (siehe page 60).

Functions in combination with fieldbus interface MF..:

• The potentiometer f1 and switches f2 and t1 are deactivated. The following values apply:

Name

Ramp up

Ramp down


Maximum frequency

Current limit

Pre-magnetization time

Post-magnetization time

Speed monitoring delay time



Value

1 [s]

1 [s]

2 [Hz]

100 [Hz]

160 [%]

0,4 [s]

0,1 [s]

1 [s]

0 [s]

Rated motor slip

62


"Easy" Startup


I

Tripping conditions for error 84

Error 84 "Motor overtemperature" is triggered when

all

the following conditions are fulfilled:

• The standard MOVIMOT

®

motor protection function via DIP switch S1/5 = "ON" is deactivated.

• The terminals for direction of rotation are connected to 24 V via a TH as in the following figure.

For field distributors: For mounting close to the motor

With option P2.A:

6

TH

TH

332178315 626745483

• The TH has triggered due to excessive heat in the motor (The enable for both terminals for the direction of rotation is revoked).

• Supply voltage is connected.

NOTE

If only the DC 24 V supply voltage is present at the MOVIMOT

®

, the error is not tripped.

6.6.7


MOVIMOT

®

with maximum 8 kHz PWM frequency

ON


5 6

S2

7 8

330028171

• The additional function reduces the maximum PWM frequency that can be set using

DIP switch S1/7 from 16 kHz to 8 kHz.

• When DIP switch S1/7 is set to "ON", the unit operates with an 8 kHz PWM frequency and switches back to 4 kHz depending on the heat sink temperature.

ON

OFF

S1/7 without additional function 6

PWM frequency variable

16, 8, 4 kHz

PWM frequency 4 kHz

S1/7 with additional function 6

PWM frequency variable

8, 4 kHz

PWM frequency 4 kHz


63

6

I

"Easy" Startup


6.6.8


MOVIMOT

®

with rapid start / stop

ON

5 6

S2

7 8

330064651


• The pre-magnetization time is set to 0 s.

• Pre-magnetization is not performed after the drive is enabled. This is necessary to start acceleration along the setpoint ramp as quickly as possible.

• If a brake is connected to terminals X1:13, X1:14, X1:15, the brake in controlled by

MOVIMOT

®

.

• If a brake resistor is connected to terminals X1:13, X1:15, the SEW brake is controlled via output X10 and option BEM.

• The K1 relay has no function and cannot be used for this additional function.

Control via RS-485

• The new function "Applying brake and inhibiting output stage when control command

'Stop' is issued" is introduced. This function is assigned to bit 9 in the control word as virtual terminal in line with the MOVILINK

®

profile.

• When bit 9 is set after activating the control command "Stop", MOVIMOT

®

applies the brake and inhibits the output stage.

• If the motor frequency is lower than the stop frequency, the brake is applied regardless of the state of bit 9.

64


"Easy" Startup


I

Flow diagram "Brake control in RS-485 control mode":

[1]

1

0

[2] n

[3]

1

0

[4]

1

0

[1]

[2]

[3]

[4]

Enable terminals / control word

Speed

Bit 9

Brake control signal: 1 = released, 0 = applied t t t t

333149963

Binary control

• The brake coil of the mechanical brake is connected to terminals X1:13, X1:14 and

X1:15 of the MOVIMOT

®

inverter.

• The mechanical brake cannot be influenced by the terminals. The brake works like a unit without additional function.

• The relay is switched as a ready relay (standard function).

NOTE

The rapid stop function cannot be used in binary control mode!

6


65

6

I

"Easy" Startup


6.6.9


MOVIMOT

®

with minimum frequency 0 Hz

ON


5 6

S2

7 8

330101899

Control via RS-485:

In detent position 0 of switch f2, the minimum frequency with the activated additional function is 0 Hz. All other values that can be set remain unchanged.

Switch f2

Detent setting

Minimum frequency [Hz] with additional function activated

Minimum frequency [Hz] without additional function

0

0

2

1

5

5

2

7

7

3

10

10

4

12

12

5

15

15

6

20

20

7

25

25

8

30

30

9

35

35

10

40

40

Binary control:

In detent position 0 of switch f2, the setpoint f2 with the activated additional function is

0 Hz. All other values that can be set remain unchanged.

Switch f2

Detent setting

Setpoint f2 [Hz] with additional function activated

Setpoint f2 [Hz] without additional function

0

0

5

1

7

7

2

10

10

3

15

15

4

20

20

5

25

25

6

35

35

7

50

50

8

60

60

9 10

70 100

70 100

66


"Easy" Startup


I

6.6.10 Additional function 9

MOVIMOT

®

for hoist applications

ON

5 6

S2

7 8

330140427

HAZARD!

Risk of fatal injury if the hoist falls.

Severe or fatal injuries or damage to property.

• MOVIMOT

®

may not be used as a safety device in hoist applications.

• Use monitoring systems or mechanical protection devices as safety equipment.

STOP!

In order to avoid a system overload, the MOVIMOT

®

drive may not be operated at the current limit.

• Activate speed monitoring. In this way, you ensure that the MOVIMOT

® operated for a longer time (> 1 s) at the current limit.

drive is not

Prerequisites

STOP!

MOVIMOT

®

can only be used in hoist applications if the following prerequisites are met:

• Additional function 9 can only be used with brake motors.

• Make sure that the DIP switch S2/3 is set to "OFF" (VFC operation).

• The BEM brake controller must be used with an external braking resistor.

• We recommend that you activate the "speed monitoring" (siehe page 55) function.

6


67

6

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"Easy" Startup



• The start frequency for binary control mode and RS-485 control mode is 2 Hz. If the function is not activated, the start frequency is 0.5 Hz.

• The brake release time is fixed at 200 ms (standard = 0 ms), which prevents the motor from working against the applied brake.

• The brake application time (post-magnetization time) is 150 ms (standard = 100 ms), which ensures that the brake is applied as soon as the motor stops generating torque.


• The K1 relay is assigned the "Brake released" function.

When the K1 relay is open, the brake stops the motor.

When the K1 relay is closed, the brake is released.

Overview of brake control with additional function 9:

[1] t

[2] t

[3]

1

0 t

200 ms

[4]

150 ms

[5] t

[6]

[7]

3 Hz

[8]

2 Hz

[1]

[2]

[3]

Enable

Pre-magnetization time

Brake control signal

"1" = released,

"0" = applied

[4]

[5]

Brake release time

Brake application time

(Post-magnetization time)

333251211

[6]

[7]

[8]

Frequency

Stop frequency

Start/minimum frequency

68


"Easy" Startup


I




®

profile.


®


• If the motor frequency is lower than the stop frequency, the brake is applied regardless of the state of bit 9.

[1]

1

0

[2] n t t

[3]

1

0 t

Binary control

1

[4]

0

[1]

[2]

[3]

[4]

Enable terminals/control word

Speed

Bit 9

Brake control signal: "1" = released, "0" = applied t

334493195

• A braking resistor (BW..) must be connected to terminals X1:13 and X1:15 of

MOVIMOT

®

; terminal X1:14 is not assigned.

NOTE

In binary control mode, the brake cannot be applied using bit 9.

6


69

6

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"Easy" Startup



MOVIMOT

®

with reduced torque at low frequencies

ON


5 6

S2

7 8

330179211

• Through reducing the slip compensation and active current at low speeds, the drive only develops a reduced torque (see the illustration which follows):

• Minimum frequency = 0 Hz, see additional function 8 (siehe page 66).

M

[1]

[2]

5 10

[1]

[2]

Maximum torque in VFC mode

Maximum torque when additional function 10 is activated

15 f [Hz]

334866315

70


"Easy" Startup


I


Deactivating the mains phase failure monitoring

STOP!

Deactivating the mains phase failure monitoring can damage the unit if conditions are unfavorable.

6


ON

5 6

S2

7 8

330218763

• When the additional function is activated, the phases are not monitored.

• It is a good idea to deactivate this function for power supplies with short-term asymmetries, for example.


MOVIMOT

®

with rapid start / stop and motor protection via TH

ON


5 6

S2

7 8

330259595

• The additional function is active in binary and RS-485 control mode, but there are differences with respect to the usable functional scope.


®

inverter is installed close to the motor (with option P2.A or in field distributor), the additional function includes the following functions:

– Motor protection via indirect TH evaluation via direction of rotation terminals

– Rapid start and stop function


71

6

I

"Easy" Startup


Sub-function

"Motor protection via TH evaluation"

This function is only active in RS-485 control mode. This additional function causes a tripping of error 84 "Motor overtemperature".

Error 84 "Motor overtemperature" is triggered when all the following conditions are fulfilled:

• The standard MOVIMOT

®

motor protection function via DIP switch S1/5 = "ON" is deactivated.

• The terminals for direction of rotation are connected to 24 V via a TH as in the following figure.

For field distributors: For mounting close to the motor

With option P2.A:

TH

TH

332178315 626745483

• The TH has triggered due to excessive heat in the motor (The enable for both terminals for the direction of rotation is revoked).

• Supply voltage is connected.

NOTE

The "motor protection function using TH evaluation" can be deactivated by setting the

DIP switch S1/5 to "OFF". In this case, the motor protection in the MOVIMOT

®

unit realized via a motor model is in effect.

Sub-function

"Rapid start/stop"

• The pre-magnetization time is set to 0 s.

• Pre-magnetization is not performed after the drive is enabled. This is necessary to start acceleration along the setpoint ramp as quickly as possible.

• If a brake is connected to terminals X1:13, X1:14, X1:15, the brake in controlled by

MOVIMOT

®

.


• The K1 relay has no function and cannot be used for this additional function.

72


"Easy" Startup


I




®

profile.


®


• If the motor frequency is lower than the stop frequency, the brake is applied regardless of the state of bit 9 during the downward ramp.

NOTE

The rapid stop function cannot be used in binary control mode.

6

Flow diagram "Brake control in RS-485 control mode":

[1]

1

0

[2] n

[3]

1

0

[4]

1

0

[1]

[2]

[3]

[4]

Enable terminals / control word

Speed

Bit 9

Brake control signal: "1" = released, "0" = applied t t t t

334918283


73

6

I

"Easy" Startup



MOVIMOT

®

with extended speed monitoring function

ON

5 6

S2

7 8

330300683

HAZARD!


Severe or fatal injuries or damage to property.

• MOVIMOT

®



Prerequisites

STOP!

MOVIMOT

®

can only be used in hoist applications if the following prerequisites are met:

• Additional function 13 can only be used with brake motors.

• Make sure that the DIP switch S2/3 is set to "OFF" (VFC operation).

• The BEM brake controller must be used with an external braking resistor.

74


"Easy" Startup


I


Binary control

Additional function 13 includes the following functions:

• Additional function 9, MOVIMOT

®

for hoist applications

• Speed monitoring with adjustable monitoring time

Once additional function 13 is activated, speed monitoring is always on, regardless of the setting of DIP switch S2/4.

After activating additional function 13, the DIP switch S2/4 had the following functions depending on the set RS-485 address:

The RS-485 address set at DIP switches S1/1 to S1/4 is 0.

• S2/4 = "OFF"

– The speed monitoring time 2 is set at switch t1.

– The speed monitoring times 1 and 3 are fixed to 1 s.

– The ramp time is fixed to 1 s.

– Setpoint f2 is set as switch f2.

• S2/4 = "ON"

– The speed monitoring time 2 is set at switch f2.


– The setpoint is fixed at 5 Hz.

– The ramp time is set at switch t1.


The RS-485 address set at DIP switches S1/1 to S1/4 is not 0.

• S2/4 = "OFF"

– The speed monitoring time 2 is set at switch t1.

– The speed monitoring times 1 and 3 are set at switch f2.

– The ramp time is fixed to 1 s.

– The minimum frequency is fixed at 2 Hz.

• S2/4 = "ON"

– The speed monitoring time 2 is set at switch f2.


– The ramp time is set at switch t1.

– The minimum frequency is fixed at 2 Hz.

6


75

6

I

"Easy" Startup


Setting options for additional function 13

Additional function 13 is active

MOVIMOT

® with extended speed monitoring function

Duty type

Binary control

Control via

RS-485

DIP switch S2/4

Ramp time setpoint f2


Monitoring time 2

Monitoring time 1, 3

OFF

1 s

Switch f2

2 Hz

Switch t1

1 s

ON

Switch t1

5 Hz

2 Hz

Switch f2

1 s

OFF

1 s

---

2 Hz

Switch t1

Switch f2

ON

Switch t1

---

2 Hz

Switch f2

1 s

Setting the speed monitoring times

When additional function 13 is active, the following values may be set as monitoring times on switches t1 and f2:

3

4

8

7

Switch t1 or f2 (see above)

Detent setting

Monitoring time 2 [s]

Monitoring times 1 and 3 [s]

0 1 2 3 4 5 6 7 8 9 10

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.5

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.5

76


"Easy" Startup


Validity of the speed monitoring times

n

[1] [2] [3]

I

6 t n n2

[2]

n1 n n3

[2]

[1] [2] [3]

[3] [1] [2]

[2]

t

t n4

[4]

[5]

337056267

[1]

[2]

[3]

Validity of monitoring time 1



[4]

[5]

Speed setpoint

Speed output (actual value)

Monitoring time 1 is valid when the actual speed increases after a setpoint change.

The validity range of monitoring time 2 begins when the setpoint is reached.

The validity range of monitoring time 3 applies when the actual speed decreases after a setpoint change.


77

6

I

"Easy" Startup



MOVIMOT

®

with deactivated slip compensation

ON


5 6

S2

7 8

Slip compensation is deactivated.

Deactivating slip compensation can reduce the speed accuracy of the motor.

330342539

78


"Easy" Startup

Startup with binary control

I

6.7

Startup with binary control

HAZARD!

When working on the unit, dangerous voltage levels may still be present up to one minute after the mains is disconnected.






1. Check the connection of the MOVIMOT

®

inverter.

See sec. "Electrical Installation".

2. Make sure that the DIP switches S1/1 – S1/4 are set to "OFF" (address = 0).

This means MOVIMOT

®

is controlled binary via terminals.

6

1

1 3

3

4

4

5 6 7 8

337484811

3. Set the first speed at the setpoint potentiometer f1 (active when terminals f1/f2 X6:7,8

= "0") (factory setting: ca. 50 Hz).

f

1

5 6

f [Hz ]

100

75

50

25

2

0 1 2 3 4 5 6 7 8 9 10

[1]

329413003

[1] Potentiometer setting

4. Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in.

STOP!


A missing or incorrectly installed screw plug can cause damage to the MOVIMOT

®

inverter.


79

6

I

"Easy" Startup

Startup with binary control

8

7

3

4

8

7

3

4

5. Set the 2nd speed at switch f2 (active when terminals f1/f2 X6,7,8 = "1").

Switch f2

Detent setting

Setpoint f2 [Hz]

0

5

1

7

2

10

3

15

4

20

5

25

6

35

7

50

8

60

9

70

10

100

NOTE

The first speed can be changed infinitely variable during operation using the setpoint potentiometer f1, which is accessible from the outside.

Speeds f1 and f2 can be set independently of each other.

6. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of

50 Hz).

Switch t1

Detent setting

Ramp time t1 [s]

0

0.1

1

0.2

2

0.3

3

0.5

4

0.7

5

1

6

2

7

3

8

5

9

7

10

10

7. Place the MOVIMOT

®

inverter onto the terminal box and screw it on.

8. Switch on the DC 24 V and the supply voltage.

6.7.1

Inverter behavior depending on terminal level

Inverter behavior

Inverter off

Inverter off

Stop, no supply system

Stop

CW operation with f1

CCW operation with f1

CW operation with f2

CCW operation with f2

Stop

Power supply

X1: L1-L3

0

1

0

1

1

1

1

1

1

24 V

X6:1,2,3

1

1

1

1

0

0

1

1

1

f1 / f2

X6:7,8

1 x

0

1 x x x x

0

CW / Stop

X6:11,12

CCW / Stop

X6:9,10

Status LED

0

1

0

1 x x x

0

1 x x x

0

0

1

0

1

1

Off

Off

Flashing yellow

Yellow

Green

Green

Green

Green

Yellow

Key

0 = No voltage

1 = Voltage x = Any

80


"Easy" Startup

Startup with options MBG11A or MLG..A

I

6.8

Startup with options MBG11A or MLG..A

HAZARD!








®

inverter.


2. Set DIP switch S1/1 of the MOVIMOT

®

to "ON" (= address 1).

ON

ON

8

7

3

4

8

7

3

4

2

2

3 4 5 6

7

8

337783947

3. Set minimum frequency f min

with switch f2.

Switch f2

Detent setting

Minimum frequency f min

[Hz]

0

2

1

5

2

7

3

10

4

12

5

15

6

20

7

25

8

30

9

35

10

40

4. Set ramp time with switch t1 (ramp times based on a setpoint step change of 50 Hz).

Switch t1

Detent setting

Ramp time t1 [s]

0

0.1

1

0.2

2

0.3

3

0.5

4

0.7

5

1

6

2

7

3

8

5

9

7

10

10

5. Check to see if requested direction of rotation has been enabled.

CW / Stop

Activated

CCW / Stop

Activated

Meaning

• Both directions of rotation are enabled

6

Activated Not activated • Only CW operation enabled

• Preselected setpoints for CCW rotation result in standstill of drive


81

6

I

"Easy" Startup

Startup with options MBG11A or MLG..A

CW / Stop

Not activated

CCW / Stop

Activated

Meaning

• Only CCW operation enabled

• Preselected setpoints for CW rotation result in standstill of drive

Not activated Not activated • Unit is blocked or drive brought to a stop


®


7. Set the required maximum speed using setpoint potentiometer f1.

f

1

5 6

f [Hz ]

100

75

50

25

2

0 1 2 3 4 5 6 7 8 9 10

[1]

329413003



STOP!



® inverter.

9. Switch on the voltage.

NOTE

For notes on operation with the MBG11A or MLG..A options, refer to sec. "Keypads

MBG11A and MLG..A" (siehe page 136).

82


"Easy" Startup

Startup with option MWA21A (speed control module)

I

6.9

Startup with option MWA21A (speed control module)

HAZARD!








®

inverter.


2. Set DIP switch S1/1 of the MOVIMOT

®

to "ON" (= address 1).

ON

ON

8

7

3

4

8

7

3

4

2

2

3 4 5 6 7 8

337783947


with switch f2.

Switch f2

Detent setting


[Hz]

0

2

1

5

2

7

3

10

4

12

5

15

6

20

7

25

8

30

9

35

10

40


50 Hz).

Switch t1

Detent setting

Ramp time t1 [s]

0

0.1

1

0.2

2

0.3

3

0.5

4

0.7

5

1

6

2

7

3

8

5

9

7

10

10

6


83

6

I

"Easy" Startup



CW / Stop

Activated

CCW / Stop

Activated

Meaning




Not activated Activated • Only CCW operation enabled




®



f

1

5 6

f [Hz ]

100

75

50

25

2

0 1 2 3 4 5 6 7 8 9 10

[1]

329413003


84


"Easy" Startup


I


STOP!



® inverter.

9. Select the signal type for the analog input (terminals 7 and 8) of the MWA21A option using switches S1 and S2.

Setpoint stop function

V signal = 0...10 V

I signal 0...20 mA

I signal 4...20 mA

V signal = 2...10 V

S1

OFF

ON

ON

OFF

S2

OFF

OFF

ON

ON

No

Yes

10.Switch on the voltage.

11.Enable MOVIMOT

® by applying 24 V to terminal 4 (CW rotation) or terminal 5 (CCW rotation) of the

MWA21A option.

NOTE

For notes on operating the MWA21A option, refer to sec. "Speed control module

MWA21A" (siehe page 137).

6


85

6

I

"Easy" Startup

Supplementary notes for installation close to the motor

6.10 Supplementary notes for installation close to the motor

When the MOVIMOT

®

inverter with option P2.A is installed close to the motor, observe the following notes:

6.10.1 Checking the connection type of the connected motor

Use the following figure to check that the selected connection type is identical for the

MOVIMOT

®

and the connected motor.

W2 U2 V2

U1 V1 W1

W2 U2 V2

U1 V1 W1

337879179

Important: For brake motors: Do not install brake rectifiers inside the terminal box of the motor!

6.10.2 Motor protection and direction of rotation enable

The connected motor must be equipped with a TH.

• For control via RS-485, the TH must be wired as follows:

A

MOVIMOT

®

B

MOVIMOT

®

C

MOVIMOT

®

TH

[A] Both directions of rotation are enabled

[B] Only

CCW

direction of rotation is enabled

[C] Only

CW

direction of rotation is enabled

TH TH

483308811

86


"Easy" Startup


I

• For control via binary signals, SEW-EURODRIVE recommends that you connect the

TH in series with the "Ready signal" relay (see the following illustration).

– The ready signal must be monitored by an external controller.

– As soon as the ready signal is no longer applied, the drive must be switched off

(terminals R X6:11,12 and L X6:9,10 = "0").

MOVIMOT

®

6

TH

SPS

483775883

6.10.3 DIP switch

When the MOVIMOT

®

inverter is installed close to the motor, the DIP switch S1/5 must be changed from the factory setting to "ON":

S1

Meaning

1 2 3 4

2

0

Binary coding

RS-485 unit address

2

1

2

2

2

3

5


6

Motor power rating

7

PWM

Frequency

8

No-load damping

ON

OFF

1

0

1

0

1

0

1

0

Off

On

Motor one size smaller

Adjusted

Variable

(16,8,4 kHz)

4 kHz

On

Off


87

6

I

"Easy" Startup


6.10.4 Braking resistor

• For

motors without brake

, a braking resistor must be connected to the MOVIMOT

®

.

BW1 / BW2

337924107

• For

brakemotors without BEM option

, no braking resistor may be connected to the

MOVIMOT

®

.

• For

brakemotors with BEM option

and external braking resistor, the external braking resistor and the brake must be connected as follows.

L1 L2

BW

BEM

U

IN

U

E

RD

BU

BK

BK

13

14

15

RD

WH

BU

BE/BR

M

3~

640731915

6.10.5 Mounting the MOVIMOT

®

inverter in the field distributor

Follow the instructions in the corresponding manuals when mounting the MOVIMOT

® inverter close to the motor in the field distributor.




• AS-Interface Interfaces, AS-Interface Field Distributors

88


"Easy" Startup with RS-485 Interface/Fieldbus

Important notes on startup

I

7 "Easy" Startup with RS-485 Interface/Fieldbus

7.1


HAZARD!


®







WARNING!


®


Danger of burns.




NOTES





7

7.2

Startup procedure


®

inverter.


2. Set the correct RS-485 address on DIP switches S1/1...S1/4.

Always set address "1" in conjunction with SEW fieldbus interfaces (MF..) or with MOVIFIT

®

.

Decimal address

S1/1

S1/2

S1/3

S1/4

0

–

–

–

–

1

–

–

X

–

2

–

–

–

X

3

–

–

X

X

4

X

–

–

–

5

X

–

X

–

6

X

–

–

X

7

X

–

X

X

8

–

X

–

–

9 10 11 12 13 14 15

–

X

X

–

–

X

–

X

–

X

X

X

X

X

–

–

X

X

X

–

X

X

–

X

X

X

X

X

X

= ON

– = OFF


89

7

8

7

3

4

8

7

3

4

I


Startup procedure


with switch f2.

Switch f2

Detent setting


[Hz]

0

2

1

5

2

7

3

10

4

12

5

15

6

20

7

25

8

30

9

35

10

40


50 Hz) if not specified via fieldbus.

Switch t1

Detent setting

Ramp time t1 [s]

0

0.1

1

0.2

2

0.3

3

0.5

4

0.7

5

1

6

2

7

3

8

5

9

7

10

10


CW / Stop

Activated

CCW / Stop

Activated

Meaning




Not activated Activated • Only CCW operation enabled




®


90



Startup procedure

I


f [Hz ]

100

f

1

5

6

75

50

25

2

0 1 2 3 4 5 6 7 8 9 10

[1]

329413003



STOP!



®

inverter.

9. Switch on the voltage.

NOTES

For further information on the function in connection to the RS-485 master, refer to sec.

"Function with RS-485 master" (siehe page 97).

For further information on the function in connection to the fieldbus interfaces, refer to relevant manuals:




• AS-Interface Interfaces, AS-Interface Field Distributors

7


91

7

I


Coding of process data

7.3

Coding of process data

The same process data information is used for control and setpoint selection in all fieldbus systems. The process data is coded according to the standard MOVILINK

®

profile for SEW drive inverters. The following variants are available for MOVIMOT

®

inverters:

• 2 process data words (2 PD)

• 3 process data words (3 PD)

Master

PO1

PI1

PO

PO2

PI2

PI

PO3

PI3

MOVIMOT

®

339252747

PO = Process output data

PO1 = Control word

PO2 = Speed [%]

PO3 = Ramp

PI = Process input data

PI1 = Status word 1

PI2 = Output current

PI3 = Status word 2

7.3.1

2 process data words

For controlling MOVIMOT

®

via 2 process data words, the higher-level controller sends the process output data "Control word" and "Speed [%]" to the MOVIMOT

®

. MOVIMOT

® sends the process input data "Status word 1" and "Output current" to the higher-level controller.

7.3.2

3 process data words

When control is with 3 process data words, the "ramp" is sent as an additional process output data word and "Status word 2" is sent as the third process input data word.

92




I

7

7.3.3

Process output data

Process output data is sent from the higher-level controller to the MOVIMOT

®

inverter

(control information and setpoints). However, they only come into effect in MOVIMOT

® if the RS-485 address in MOVIMOT

®

(DIP switches S1/1 to S1/4) is set to a value other than 0.

The higher-level controller controls the MOVIMOT

®

inverter using the following process output data:

• PO1: Control word

• PO2: Speed [%] (setpoint)

• PO3: Ramp

Virtual terminal for applying brake and inhibiting output stage in case of "Stop" control command

15 14 13 12 11 10 9 8

Virtual terminals for releasing the brake without drive enable

Drive enable, only if MOVIMOT

®

switch S2/2 = "ON"

7 6

Basic control block

5 4 3 2 1 0

PO1: Control word

Not assigned

1)

Reserved for special functions

Bit

"9"

Bit

"8"

Not assign ed

1

"1" =

Reset

Not assigned

PO2: setpoint

Signed percentage value / 0.0061 %

Example:

-80 % / 0.0061 % = - 13115 = CCC5 hex

PO3: Ramp (for

3-word protocol only)

Time from 0 to 50 Hz in ms (range: 100...10000 ms)

Example:

2.0 s = 2000 ms = 07D0 hex

1) Recommendation for all bits that are not assigned = "0"

1)

"1 1 0" = Enable otherwise stop

Control word, bit 0...2

Control word, bit 6 = Reset

The "Enable" control command is specified with bits 0...2 by entering the control word =

0006 hex

. For enabling the MOVIMOT

®

inverter, input terminal R X6:11,12 and/or L

X6:9,10 must be connected to +24 V (jumpered with terminal 24V X6:1,2,3).

The "Stop" control command is issued by resetting bit 2 = "0" Use the stop command

0002 hex

to enable compatibility with other SEW inverter series. MOVIMOT

®

always triggers a stop at the current ramp whenever bit 2 = "0" regardless of the status of bit 0 and bit 1.

In the event of a malfunction, the fault can be acknowledged by setting bit 6 = "1"

(Reset). For reasons of compatibility, any control bits not assigned must be set to the value 0.

Control word, bit 8 = Release brake without drive enable

If DIP switch S2/2 = "ON", the brake can be released without drive enable by setting bit 8.

Control word, bit 9 = Apply brake when control command "Stop" is issued

When bit 9 is set after activating the control command "Stop", MOVIMOT

®



93

7

I



Speed [%]

Ramp

The speed setpoint is given as a relative value in percentage and refers to maximum speed set using the setpoint potentiometer f1.

Coding:

Example:

Calculation:

C000 hex

= -100 % (CCW direction)

4000 hex

= +100 % (CW operation)

-> 1 digit = 0.0061 %

80 % f max

, CCW rotation:

-80 % / 0.0061 = -13115 dec

= CCC5 hex

The current integrator in the process output data word PO3 is transferred if the process data exchange takes place using three process data words. The integrator ramp set with switch t1 is used if the MOVIMOT

®

inverter is controlled using two process data items.

Coding: 1 digit = 1 ms

Range:

Example:

100 ...10000 ms

2.0 s = 2000 ms = 2000 dec

= 07D0 hex

7.3.4

Process input data

The MOVIMOT

®

inverter sends back process input data to the higher-level controller.

The process input data consists of status and actual value information.

The MOVIMOT

®

inverter supports the following process input data:

• PI1: Status word 1

• PI2: Output current

• PI3: Status word 2

94




I

7

PI1: Status word 1

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Unit status (Bit 5 = "0")

0 dec

= 24 V operation

2 dec

4 dec

= No enable

= Enable

18 dec

= Manual operation active

Fault number (Bit 5 = "1")

Output stage enabled = "1"

Inverter enabled = "1"

PO data enabled = "1" reserved reserved

Fault/warning = "1" reserved reserved

PI2: Current actual value

16 bit integer with sign x 0.1 % I

Example:

0320 hex

= 800 x 0.1 % I

N

N

= 80 % I

N

PI3: Status word 2

(for

3-word protocol only)

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Output stage enabled = "1"

Inverter enabled = "1"

PO data enabled = "1" reserved reserved

Fault/warning = "1" reserved reserved

O1 (brake)

"0" = Brake released

"1" = Brake applied

O2 (ready)

I1 (terminal R

I2 (terminal L

X6:11,12)

X6:9,10)

I3 (terminal f1/f2 X6:7,8)

Startup mode

"0" = "Easy" mode

"1" = "Expert" mode

Reserved 0

Reserved 0


95

7

96

I



The following table shows the assignment of status word 1:

Bit

0

1

2

3

4

5

Meaning

Output stage enabled

Inverter ready

PO data enabled

reserved reserved

Fault/warning

6

7 reserved reserved

8..15 Bit 5 = 0:

Unit status

0 dec

2 dec

: 24 V operation

: No enable

4 dec

: Enable

18 dec

: Manual operation

active

Bit 5 = 1:

Error number

Explanation

1: MOVIMOT

®

is enabled

0: MOVIMOT

®

is not enabled

1: MOVIMOT

0: MOVIMOT

®

®

is ready

is not ready

1: Process data is enabled;

Drive can be controlled via fieldbus

0: Process data is inhibited;

Drive cannot be controlled via fieldbus

Reserved = 0

Reserved = 0

1: Fault/warning present

0: No fault/warning

Reserved = 0

Reserved = 0

If there is no fault/warning (bit 5 = 0), the operating/enable status of the inverter power section is displayed in this byte.

If there is a fault/warning (bit 5 = 1), the fault number is displayed in this byte.

The following table shows the assignment of status word 2:

6

7

8

3

4

5

Bit

0

1

2

9

10

11

12

13

Meaning

Output stage enabled

Inverter ready

PO data enabled

reserved reserved

Fault/warning

reserved reserved

O1 brake

O2 ready

I1 (R X6:11,12)

I2 (L X6:9,10)

I3 (f1/f2 X6:7,8)

Startup mode

Explanation

1: MOVIMOT

0: MOVIMOT

®

®

is enabled

is not enabled

1: MOVIMOT

®

is ready

0: MOVIMOT

®

is not ready

1: Process data is enabled;

Drive can be controlled via fieldbus

0: Process data is inhibited;

Drive cannot be controlled via fieldbus

Reserved = 0

Reserved = 0

1: Fault/warning present

0: No fault/warning

Reserved = 0

Reserved = 0

1: Brake applied

0: Brake released

1: MOVIMOT

®

is ready

0: MOVIMOT

®

is not ready

1: Binary input is set

0: Binary input is not set

14

15 reserved reserved

1: "Expert" startup mode

0: "Easy" startup mode

Reserved = 0

Reserved = 0



Function with RS-485 master

I

7.4

Function with RS-485 master

• The higher-level controller (e.g. PLC) is the master, the MOVIMOT

®

inverter is the slave.

• 1 start bit, 1 stop bit and 1 parity bit (even parity) will be used.

• Transmission complies with the SEW MOVILINK

®

protocol (see section "Coding of process data") with a fixed transfer rate of 9600 baud.

7.4.1

Message structure

The following figure shows the message structure between the RS-485 master and the

MOVIMOT

®

inverter:

Request message

Idle

SD1 ADR TYP

Protocol Data Unit (PDU) BCC

Master

Idle

SD2 ADR TYP Protocol Data Unit (PDU) BCC

Response message

Idle = Idle period of at least 3.44 ms

SD1 = Start delimiter (start character) 1: Master -> MOVIMOT

®

: 02 hex

SD2 = Start delimiter (start character) 2: MOVIMOT

®

-> master: 1D hex

ADR = Address 1-15

Group address 101–115

254 = Point-to-point

255 = Broadcast

Type = User data type

PDU = User data

BCC = Block check character: XOR all bytes

MOVIMOT

®

339909643

NOTE

If the type "cyclic" is selected, MOVIMOT

®

expects the next bus activity after a maximum wait of one second (master protocol). If this bus activity is not detected,

MOVIMOT

®

rests automatically (timeout monitoring).

WARNING!

There is no timeout monitoring if the type "acyclical" is selected.

The drive can continue to operate uncontrolled when the bus connection is interrupted.

Death or severe injuries from uncontrolled operation.

• Run the bus connection between master and MOVIMOT

®

"cyclical" transmission.

inverter only with

7


97

7

I



7.4.2

Idle and start delimiter

MOVIMOT

®

detects the start of a request message by means of an idle period lasting at least 3.44 ms, followed by the character 02 hex

(start delimiter 1). In the event that the transmission of a valid request message is canceled by the master, a new request message may not be sent until at least twice the idle period (approx. 6.88 ms) has elapsed.

7.4.3

Address (ADR)

MOVIMOT

®

supports the address range from 0 to 15 as well as access via the point-topoint address (254) or via the broadcast address (255). It is only possible to read the current process input data (status word, output current) via address 0. The process output data sent by the master does not come into effect because PO data processing is not active when the address setting is 0.

7.4.4

Group address

Furthermore, ADR = 101...115 makes it possible to group several MOVIMOT

®

inverters.

When this is done, all MOVIMOT

®

inverters in one group are set to the same RS-485 address (e.g. group 1: ADR = 1, group 2: ADR = 2).

The master can now assign new setpoints to these groups by using ADR = 101 (setpoints to inverters in group 1) and ADR = 102 (setpoints for group 2). The inverters will not send a reply in this addressing version. The master must observe a min. rest time of

25 ms between two broadcast or group messages!

7.4.5

User data type (TYP)

As a rule, MOVIMOT

®

supports four different PDU (Protocol Data Unit) types. These types are principally determined by the process data length and transmission variant.

Type User data

03 hex

83 hex

05 hex

85 hex

Transmission variant

Cyclical

Acyclical

Cyclical

Acyclical

Process data length

2 words

2 words

3 words

3 words

Control word / speed [%] / status word 1 / output current

Control word / speed [%] / ramp / status word 1 / output current / status word 2

7.4.6

Timeout monitoring

In the "cyclical" transmission variant, the MOVIMOT

®

inverter expects the next bus activity (request message of types named above) after a maximum of one second. If this bus activity is not detected the drive automatically decelerates with the most recently valid ramp (timeout monitoring). The "ready signal" relay drops out. There is no timeout monitoring if the "acyclical" transmission variant is selected.

98




I

7.4.7

Block check character BCC

The block check character (BCC) is used in conjunction with even parity formation to ensure reliable data transfer. The block check character is formed by means of an XOR logic operation of all message characters. The result is entered in the BCC at the end of the message.

Example

The following figure gives an example of how a block check character is created for an acyclical message of type PDU 85 hex

with 3 process data items. The XOR logic operation on the characters SD1...PO3

low

results in the value 13 hex

as the block check character BCC. This BCC will be sent as the last character of the message. The recipient checks the character parity after having received the individual characters. Following this, the block check character is created from the received characters SD1...PO3

low

in accordance with the procedure below. The message has been correctly transmitted if the calculated and received BCCs are identical and there is no character parity error.

Any other result will be displayed as a transmission error. The message may have to be repeated.

Idle

02 hex

SD1

01 hex

ADR

85 hex

TYP

PO

00 hex

PO1 high

06 hex

PO1 low

20 hex

PO2 high

00 hex

PO2 low

0B hex

PO3 high

B8 hex

PO3 low

13 hex

BCC

7

SD1 : 02 hex

ADR : 01 hex

TYP : 85 hex

PO1 high

: 00 hex

PO1 low

: 06 hex

PO2 high

: 20 hex

PO2 low

: 00 hex

PO3 high

: 0B hex

PO3 low

: B8 hex

BCC : 13 hex

1

0

0

0

0

0

0

0

1

0

1

0

1

1

0

1

0

1

0

1

0

0

0

0

0

1

0

0

1

0

0

0

0

0

0

0

0

0

0

0

1

0

0

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0

1

1

0

0

1

0

1

0

0

1

0

1

0

0

0

0

0

0

0

1

1

0

1

0

0

1

0

0

0

1

0

1

XOR

XOR

XOR

XOR

XOR

XOR

XOR

XOR

640978571


99

7

I



7.4.8

Message processing in the MOVILINK

®

master

The following algorithm must be observed for sending and receiving MOVILINK

® messages in any programmable controllers, in order to ensure correct data transmission.

a) Sending a request message

(E.g. sending setpoints to MOVIMOT

®

inverter)

1. Wait for expiration of idle period (at least 3.44 ms, at least 25 ms with group or broadcast messages).

2. Send request message to inverter.

b) Receiving a response message

(Acknowledgement signal + actual values from MOVIMOT

®

inverter)

1. The response message must be received within approx. 100 ms, otherwise, for example, it is sent again.

2. Calculated block check character (BCC) of the response message = received BCC?

3. Start delimiter of response message = 1D hex

?

4. Response address = Request address?

5. Response PDU type = Request PDU type?

6. All criteria satisfied: => transfer OK! Process data valid.

7. The next request message can now be sent (continue from point a).

All criteria satisfied: => transfer OK! Process data valid. The next request message can now be sent (continue from point a).

100




I

7.4.9

Sample message

This example deals with the control of a MOVIMOT

®

AC motor using three process data words of PDU type 85 hex

(3 PD acyclical). The RS-485 master sends three process output data words (PO) to the MOVIMOT

®

AC motor. The MOVIMOT

®

inverter replies by sending three process input data words (PI).

Request message from the RS-485 master to

MOVIMOT

®

PO1: 0006

PO2: 2000

PO3: 0BB8

hex hex hex

Control word 1 = Enable

Speed [%] setpoint = 50 % (of f

Ramp = 3 s

1) f max is specified on setpoint potentiometer f1 max

1)

)

Response message from

MOVIMOT

®

to RS-

485 master

PI1: 0406

hex

PI2: 0300

hex

PI3: 0607

hex

Status word 1

Output current [% I

N

Status word 2

]

For more information on the coding of the process data, refer to sec. "Coding process

data" (siehe page 92).

Sample message "3 PD acyclical"

RS-485 master

Process output data (PO)

Idle

02 hex

01 hex

85 hex

00 hex

06 hex

SD1 ADR TYP

20 hex

00 hex

0B hex

B8 hex

13 hex

BCC

PO3: Ramp

0BB8 = 3s hex

PO2: Speed [%]

2000 = 50% f hex max

PO1: Control word

0006 = Enable hex

Process input data (PI)

Idle

1D hex

SD1

01 hex

ADR

85 hex

TYP

04 hex

07 hex

03 hex

00 hex

06 hex

07 hex

98 hex

BCC

PI3: Status word 2

MOVIMOT

®

PI2: Output current

PI1: Status word 1

340030731

This example shows the acyclical transmission variant, i.e. no timeout monitoring is active in the MOVIMOT

®

inverter. The cyclical transmission variant can be implemented with the entry TYPE = 05 hex

. In this case, the MOVIMOT

®

inverter expects the next bus activity (request message of the aforementioned types) within one second at the latest, otherwise the MOVIMOT

®

inverter stops automatically (timeout monitoring).

7


101

8

I

"Expert" Startup with Parameter Function

Important notes on startup

8 "Expert" Startup with Parameter Function

NOTES

"Expert" startup is only necessary if parameters are to be set during startup.

"Expert" startup is only possible if:

• No additional function is activated (DIP switch S2/5 - S2/8 = "OFF")

• The Drive ID module is plugged in

• and parameter

P805 Startup mode

is set to "Expert mode"

8.1


HAZARD!


®







WARNING!


®


Danger of burns.




NOTES





8.2

MOVITOOLS

®

MotionStudio

The "MOVITOOLS

®

MotionStudio" software package is the SEW engineering tool that you can use to access all SEW drive units. With simple applications, you can use the

MOVITOOLS

®

MotionStudio to perform diagnostics for the MOVIMOT

® more demanding applications, you can use the wizards available in MOVITOOLS

MotionStudio to startup and configure MOVIMOT

®

inverter. For

®

inverters. The scope function in

MOVITOOLS

®

MotionStudio can be used for visualizing process values.

Install the latest software version of MOVITOOLS

®

MotionStudio on your PC.

102



MOVITOOLS® MotionStudio

I

MOVITOOLS

®

MotionStudio can communicate with the drive units using different communication links and fieldbus systems.

The following section describes the most straightforward application, a connection between a PC / laptop and a MOVIMOT

®

inverter via the diagnostics interface X50 (pointto-point connection).

8.2.1

Integrating MOVIMOT

®

into MOVITOOLS

®

MotionStudio

NOTE

For a detailed description of the following steps, please refer to the comprehensive online help in MOVITOOLS

®

MotionStudio.

1. Start MOVITOOLS

®

MotionStudio.

2. Create a project and network.

3. Configure the communication channel at the PC.

4. Make sure that the 24 V supply of the MOVIMOT

®

inverter is connected.

5. Perform an online scan.

Check the set scanning range in MOVITOOLS

®

MotionStudio.

NOTE

The diagnostic interface is always assigned

address 32

.

The online scan can take some time.

6. MOVIMOT

®

, for example, is displayed in MOVITOOLS

®

MotionStudio as follows:

8

A

531101963

7. Right-click on "32: MMD0015-5A3" to make the tools for startup and diagnostics for

MOVIMOT

®

available in the context menu.


103

8

I


Startup and adding functions by setting individual parameters

8.3

Startup and adding functions by setting individual parameters

The basic functionality of the MOVIMOT

®

drive can be expanded by using individual parameters.

NOTE

This "Expert" startup is only possible if:



• and parameter

P805 Startup mode


Proceed as follows:

1. It is essential to observe the safety and warning instructions of section "Important

notes on startup" (siehe page 102) when working on the MOVIMOT

®

inverter.

2. Perform "Easy" startup according to sec. 6.

3. Connect the PC or the DBG keypad to the MOVIMOT

®

inverter.

See sec. "PC connection" (siehe page 47) or sec. "Connection of DBG keypad"

(siehe page 46).

4. Connect the 24 V supply of the MOVIMOT

®

inverter.

5. When using a PC, start MOVITOOLS

®

MotionStudio and integrate the MOVIMOT

® inverter.

See sec. "Integrating MOVIMOT in MOVITOOLS MotionStudio". (siehe page 103)

6. Set parameter

P805 Startup mode

to "Expert".

7. Specify the parameters you want to change.

8. Check whether these parameters depend on mechanical controls.

See sec. "Parameters that depend on mechanical controls". (siehe page 132)

9. Deactivate the respective controls by adjusting the bit-coded selection box of parameter

P102

.

See sec. "Parameter 102" (siehe page 120).

10.Change the selected parameters.

For information on parameter setting with the DBG keypad, refer to sec. "Parameter

mode" (siehe page 145).

11.Test the functionality of the MOVIMOT

®

drive.

Optimize the parameters, if required.

12.Disconnect the PC or the DBG keypad from the MOVIMOT

®

inverter.

13.Make sure the screw plug of the diagnostics interface X50 has a seal and screw it in.

STOP!


Missing or incorrectly installed screw plugs can cause damage to the MOVIMOT

® inverter.

104




I

Example:

Fine adjustment of setpoint f2 using MOVITOOLS

®

MotionStudio



®

inverter.

2. Perform "Easy" startup using switch f2 for rough adjustment, e.g. setting 5 (25 Hz =

750 rpm).

3. Connect the PC to the MOVIMOT

®

inverter.


®

inverter.

5. Start MOVITOOLS

®

MotionStudio.

6. Create a project and network.

7. Configure the communication channel at the PC.

8. Perform an online scan.

8

A

531101963

9. Open the context menu by clicking the right mouse button and select the menu item

"Startup" / "Parameter tree".

10.Set parameter

P805 Startup mode

to "Expert".


105

8

I



106

[1]

[2]

534512907

11.Open the folder "Setpoint selection" [1].

Deactivate switch f2 [2] by setting the check box of parameter

P102 Deactivating mechanical controls

[2] (

P102:14

= "

1

" =>

P102

= "0

1

00 0000 0000 0000").

[1]

[2]

534454795

12.Open the folder "Setpoints" [2].

Adjust parameter

P161 Setpoint n_f

2 [1] until the application is working optimally.

E.g.

P161

= 855 min

-1

(= 28.5 Hz)

13.Disconnect the PC from the MOVIMOT

®

inverter.


STOP!



®

inverter.



Startup and configuration with a central controller and MQP..

I

8.4

Startup and configuration with a central controller and MQP..

You can use a central controller to startup and configure the MOVIMOT

®

drive via the fieldbus interface MQP.. (PROFIBUS-DPV1).

NOTE

This "Expert" startup is only possible if:



• and parameter

P805 Startup mode


Proceed as follows:



®

inverter.


®

inverter.



®

inverter.

4. Establish communication between the higher-level controller and the MOVIMOT

®

inverter.

The connection of the higher-level controller to the MOVIMOT

®

inverter and the communication link depend on the type of higher-level controller.

For information about connecting the higher-level controller to the MOVIMOT

®

inverter, refer to the "PROFIBUS Interfaces, Field Distributors" manual.

5. Set parameter

P805 Startup mode

to "Expert".

6. Deactivate all mechanical controls by overwriting the bit-coded selection box of parameter

P102

with "FFFFhex" (

P102

= "1111 1111 1111 1111").

7. Set the control setpoint source to RS-485 by setting

P100 Control setpoint source

to

"1".

8. Set the required parameters.

9. Test the functionality of the MOVIMOT

®

drive.

Optimize the parameters, if required.

8


107

8

I


Startup by transferring the set of parameters

8.5

Startup by transferring the set of parameters

You can startup several MOVIMOT

®

drives with the same parameter set.

NOTE

The parameter set can only be transferred if:



• and a parameter set from one MOVIMOT

®

reference unit already exists

8.5.1

Transferring the parameter set using MOVITOOLS

®

of the DBG keypad



®

inverter.


®

inverter.


3. Set all controls identical with those of the reference unit.

4. Connect the PC or the DBG keypad to the MOVIMOT

®

inverter.

See sec. "PC connection" (siehe page 47) or sec. "DBG keypad connection" (siehe

page 46).


®

inverter.

6. When using a PC, start MOVITOOLS

®


® inverter into MOVITOOLS

®

.

See sec. "Integrating MOVIMOT in MOVITOOLS MotionStudio". (siehe page 103)

7. Transfer the entire parameter set of the MOVIMOT

®

reference unit to the

MOVIMOT

®

inverter.

For information on transferring the parameter set with the DBG keypad, refer to sec.

"Copying function of the DBG keypad" (siehe page 149).


®

drive.

9. Disconnect the PC or the DBG keypad from the MOVIMOT

®

inverter.


STOP!



®

inverter.

108



Startup by transferring the set of parameters

I

8.5.2

Transferring the parameter set using a central controller and MQP..



®

inverter.


®

inverter.


3. Set all controls identical with those of the reference unit.


®

inverter.

5. Establish communication between the higher-level controller and the MOVIMOT

®

inverter.

The connection of the higher-level controller to the MOVIMOT

®

inverter and the communication link depend on the type of higher-level controller.

For information about connecting the higher-level controller to the MOVIMOT

®

inverter, refer to the "PROFIBUS Interfaces, Field Distributors" manual.

6. Transfer the entire parameter set of the MOVIMOT

®

reference unit to the

MOVIMOT

®

inverter.

NOTE

Parameter

P805 Startup mode

must be the first value to be transferred.

8

The transfer procedure depends on the type of higher-level controller.


®

drive.


109

8

I


Parameter list

012

014

015

016

009

01_

010

011

004

005

006

008

0__

00_

000

002

017

018

019

02_

020

03_

031

8.6

Parameter list

No.

Index dec.

Subindex dec.

Display values

Process values

8318

8319

8321

8322

0

0

0

0

8323

8325

0

0

8326 0

Status displays

8310

8310

8310

8327

0

0

0

0

8328

8329

10087

10096

10096 29

Analog setpoints

10096 28

Binary inputs

8334 Bit 1 0

8335 0

0

0

135

27

Name

Speed (signed)

Frequency (signed)

Output current (amount)

Active current (signed)

Motor utilization

DC link voltage

Output current

Inverter status

Operating state

Error status

Heat sink temperature

Hours of operation

Enable hours

DIP switch setting S1, S2

Setting switch f2

Setting switch t1

Setting setpoint potentiometer f1

032 8334 Bit 2 0

8336 0

033 8334 Bit 3 0

8337 0

05_

050

Binary outputs

8349 Bit 0 0

8350 0

051 8349 Bit 1 0

8351 0

Setting binary input X6: 11,12

Assignment binary input X6: 11,12





Setting signal relay K1

Assignment signal relay K1

Setting output X10

Assignment output X10

Range / factory setting MOVITOOLS

®

MotionStudio

[min

-1

]

[Hz]

[% I

N

]

[% I

N

]

[%]

[V]

[A]

[Text]

[Text]

[Text]

[°C]

[h]

[h]

[Bit field]

[0,1,2,...10]

[0,1,2,...10]

[0...10]

[Bit field]

CW / Stop

(factory setting)

[Bit field]

CCW / Stop

(factory setting)

[Bit field]

Setpoint switch mode

(factory setting)

[Bit field]

Ready for operation

(factory setting)

[Bit field]

Brake released

110



Parameter list

I

No.

076

100

102

700

07_

070

071

072

08_

080

081

8407

8412

8417

8422

8427

8432

8367

9305

8884

8372

8382

8392

8397

8402

Index dec.

Subindex dec.

Unit data

8301

8361

8930

8300

10096

0

0

0

0

10096

8574 0

Error memory

33

30

Error t-0

8366

9304

8883

0

0

0

0 8371

8381

8391

8396

0

0

0

0 8401

8406

8411

8416

0

0

0

0 8421

8426

8431

Error t-1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Name

Unit type

Rated output current

DIM slot option

Firmware basic unit

Control / setpoint source

Deactivating mechanical controls

Duty type

Error code

Error subcode

Internal error

Status of binary inputs

Status of binary outputs K1, X10

Inverter status


Speed

Output current

Active current

Unit utilization

DC link voltage

Hours of operation

Enable hours

Error code

Error subcode

Internal error



Inverter status


Speed

Output current

Active current

Unit utilization

DC link voltage

Hours of operation

Enable hours

Range / factory setting MOVITOOLS

®

MotionStudio

[Text]

[A]

[Text]

[Part number and version]

(Display value)

(Display value)

[Text]

Error code

[Bit field bit 0, bit 1, bit 2]

[Bit field bit 0, bit 1]

[°C]

[min

-1

]

[% I

N

]

[% I

N

]

[%]

[V]

[h]

[h]

Error code



[V]

[h]

[h]

[°C]

[min

-1

]

[% I

N

]

[% I

N

]

[%]

Background information for faults that occurred in the past when t-0


8


111

8

I


Parameter list

No.

082

083

084

8399

8404

8409

8414

8419

8424

8429

8434

8433

Error t-3

8369

9307

8886

8374

8384

8394

8393

8398

8403

8408

8413

8418

8423

8428

Index dec.

Error t-2

8368

9306

8885

8373

8383

8405

8410

8415

8420

8425

8430

8435

Error t-4

8370

9308

8887

8375

8385

8395

8400

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Subindex dec.

Name

Error code

Error subcode

Internal error



Inverter status


Speed

Output current

Active current

Unit utilization

DC link voltage

Hours of operation

Enable hours

Error code

Error subcode

Internal error



Inverter status


Speed

Output current

Active current

Unit utilization

DC link voltage

Hours of operation

Enable hours

Error code

Error subcode

Internal error



Inverter status


Speed

Output current

Active current

Unit utilization

DC link voltage

Hours of operation

Enable hours

Range / factory setting

Error code



[°C]

[min

-1

]

[% I

N

]

[% I

N

]

[%]

[V]

[h]

[h]

Error code



[°C]

[min

-1

]

[% I

N

]

[% I

N

]

[%]

[V]

[h]

[h]

Error code



[V]

[h]

[h]

[°C]

[min

-1

]

[% I

N

]

[% I

N

]

[%]

MOVITOOLS

®

MotionStudio




112



Parameter list

No.

097

098

099

1__

09_

094

095

096

10_

100

Index dec.

Subindex dec.

Name

Bus diagnostics

8455

8456

8457

8458

8459

0

0

0

0

0

PO 1 setpoint

PO 2 setpoint

PO 3 setpoint

PI 1 actual value

8460 0

Setpoints / ramp generators

PI 2 actual value

PI 3 actual value

Setpoint selection

10096 33 Control / setpoint source

102 10096 30

13_

130

Speed ramps

8807 0

131 8808 0

301

302

303

32_

320

173

3__

30_

300

17_

170

171

172

136

16_

160

161

8476

Setpoints

10096

10096

0

35

36

Fixed setpoints

8489 0

8490

8491

0

0

10096 31

Motor parameters

Limits

8515

8516

8517

8518

0

0

0

0

Motor adjustment

8523 0

321

322

323

324

325

8524

8525

8526

8527

8834

0

0

0

0

0

Deactivating mechanical controls

Ramp t11 up

Ramp t11 down

Stop ramp t13

Setpoint n_f1

Setpoint n_f2

Fixed setpoint n0

Fixed setpoint n1

Fixed setpoint n2

Fixed setpoint n3

Start/stop speed

Minimum speed

Maximum speed

Current limit

Automatic adjustment

Boost

IxR adjustment

Pre-magnetization

Slip compensation

No-load vibration damping


[hex]

[hex]

[hex]

[hex]

[hex]

[hex]

0: Binary

1: RS-485

(DIP switch S1/1-4)

1)

[Bit field]

Default:

0000 0000 0000 0000

0.1...2000 [s]

(Switch t1)

1)

0.1...2000 [s]

(Switch t1)

1)

0.1...

0.2

...1 [s]

0.1...

1500

...3600 [min

-1

]

0.1...

150

...3600 [min

-1

]

-3600...

150

...3600 [min

-1

]

-3600...

750

...3600 [min

-1

]

-3600...

1500

...3600 [min

-1

]

-3600...

2500

...3600 [min

-1

]

0...

150

[min

0...

60

...3600 [min

-1

0...

160

0: OFF

1: ON

[% I

0...100 [%]

0...100 [%]

-1

N

]

]

0...

200

...2,000 [ms]

0...500 [min

-1

]

0: OFF

1: ON

(DIP switch S1/8)

1

]

0...

3000

...3600 [min

-1

]

MOVITOOLS

®

MotionStudio

OFF

ON

OFF

ON

I

8


113

8

I


Parameter list

No.

34_

340

Index dec.

Subindex dec.


8533 0

341 8534 0

347

5__

50_

500

10096 32

Monitoring functions


8557 0

Name

Motor protection

Type of cooling

Motor cable length


0: OFF

1: ON

(DIP switch S1/5)

1)

0: Fan cooled

1: Forced cooling

0

...15 [m]

MOVITOOLS

OFF

ON

®

MotionStudio

FAN COOLED

FORCED COOLING

523 10096

Speed monitoring

0: OFF

3: Motor/regenerative

(DIP switch S2/4)

1)

0.1...

1

...10 [s]

OFF

Motor/regenerative

501

52_

522

8558 0

Mains OFF monitoring

8927 0

26

Delay time

Mains phase failure monitoring

Deactivating the mains phase failure check in unfavorable operating conditions can damage the unit.

Mains off monitoring

0: OFF

1: ON

OFF

ON

0: Operation on three-phase mains supply

1: Operation with MOVITRANS

®

6__

60_

600

Terminal assignment

Binary inputs

10096 34 Terminal configuration

0: Setpoint changeover CCW / Stop - CW / Stop

1: Fixed setpoint 2 - Fixed setpoint 1- Enable / Stop

2: Setpoint changeover - /Ext. error - Enable/stop

62_

620

Binary outputs

8350 0 Signal output K1 0: No function

2: Ready

3: Output stage on

4: Rotating field on

5: Brake released

6: Brake applied

7__

70_

700

Control functions

Operating modes

8574 0 Duty type

0: VFC

2: VFC Hoist

3: VFC DC braking

21: V/f characteristics

22: V/f + DC braking

(DIP switch S2/3)

1)

71_

710

72_

720

Standstill current

8576 0


8578 0

721

722

73_

731

732

8579

8580

0

0

Brake function

8749 0

8585 0

Standstill current

Setpoint stop function

Stop setpoint

Start offset

Brake release time


0

0: OFF

1: ON

0...

30

...500 [min

-1

0...

30

...500 [min

-1

0

...50% I mot

...2,000 [ms]

0...

100

]

]

...2,000 [ms]

OFF

ON

114



Parameter list

No.

738

Index dec.

8893

Subindex dec.

0

Name

Activation of brake release without drive enable

8__

80_

802

Unit functions

Setup

8594 0

803

805

8595

10095

0

1

81_

810

Serial communication

8597 0

811 8598 0

812

84_

840

8599 0

Reset response

8617 0

86_

860

Modulation

8620 0

Factory setting

Parameter lock

Startup mode

RS-485 address

RS-485 group address

RS485 timeout delay

Manual reset

PWM frequency


0: OFF

1: ON

(DIP switch S2/2)

1)

0: No factory setting

2: Delivery condition

0: OFF

1: ON

0: Easy mode

1: Expert mode

0...31

(DIP switch S1/1-4)

1)

100...131

(DIP switch S1/1-4)

1)

0...

1

...650 [s]

0: No

1: Yes

0: 4 kHz

1: 8 kHz

3: 16 kHz

(DIP switch S1/7)

1)

87_

870

871

Process data assignment

8304 0

8305 0

Setpoint description PO1


872

873

874

8306

8307

8308

0

0

0


Actual value description PI1


875

876

8309

8622

0

0


PO data enable

1) The parameter value depends on the setting of the controls.

Control word

1: Set speed

11: Setpoint speed [%]

Ramp

Status word 1

1: Actual speed

2: Output current

3: Active current

8: Actual speed [%]

Status word 2

0: YES

1: NO

MOVITOOLS

®

MotionStudio

OFF

ON

OFF

ON

Only display value

Only display value

Only display value

Only display value

Only display value

I

8


115

8

I


Parameter description

116

8.7

Parameter description

8.7.1

Display values

Parameter 000

Speed (signed)

The displayed speed is the calculated actual speed.

Parameter 002

Parameter 004

Parameter 005

Parameter 006

Parameter 008

Parameter 009

Parameter 010

Parameter 011

Frequency (signed)

Output frequency of the inverter

Output current (amount)

Apparent current in range 0...200% of the rated unit current

Active current (signed)

Active current in range -200 % ... +200% of the rated unit current

The sign of the active current depends on the direction of rotation and the type of load:

Direction of rotation

Load

CW rotation

CCW rotation

CW rotation

CCW rotation motor motor regenerative regenerative

Speed

Positive (n > 0)

Positive (n > 0)

Negative (n < 0)

Active current

Positive (I

W

> 0)

Negative (n < 0) Negative (I

W

Negative (I

W

Positive (I

W

< 0)

< 0)

> 0)

Motor utilization

Motor utilization in [%], calculated using a motor temperature model

DC link voltage

Voltage in [V] measure in the DC link

Output current

Apparent current in [A]

Inverter status

Inverter statuses

• INHIBITED

• ENABLED

Operating state

The following operating states are available:

• 24 V OPERATION

• CONTROLLER INHIBIT

• NO ENABLE

• CURRENT AT STANDSTILL

• ENABLE

• FACTORY SETTING

• FAULT




I

Parameter 012

Parameter 014

Parameter 015

Parameter 016

Parameter 017

Error status

Error status in text form

Heat sink temperature

Heat sink temperature of the inverter

Hours of operation

The total of hours in which the inverter was connected to the external DC 24 V supply

Storage cycle: 15 min

Enable hours

Sum of hours in which the output stage of the inverter was enabled

Storage cycle: 15 min

DIP switch setting S1/S2

Display of DIP switch settings for S1 and S2:

DIP switch

S1/1

S1/2

S1/3

S1/4

S1/5

S1/6

S1/7

S1/8

S2/1

S2/2

S2/3

S2/4

S2/5

S2/6

S2/7

S2/8

Bit in index

10087.135

Bit 0

Bit 1

Bit 2

Bit 3

Bit 11

Bit 9

Bit 12

Bit 13

Bit 7

Bit 15

Bit 6

Bit 16

Bit 17

Bit 18

Bit 19

Bit 20

Functionality

Unit address

Motor protection

Increased short-time torque

Unit address bit 2

0

Unit address bit 2

1

Unit address bit 2

2

Unit address bit 2

3

0: Motor protection ON

1: Motor protection OFF

0: Motor adjusted

1: Motor power rating one stage smaller

PWM cycle frequency 0: 4 kHz

1: Variable (16, 8, 4 kHz)

No-load damping 0: Off

1: On

Brake type

Brake release without drive enable

Control mode

0: Standard brake

1: Optional brake

0: Off

1: On

0: VFC control

1: V/f control

Speed monitoring

Additional function

0: Off

1: On

Additional function setting bit 2

0


1


2


3

The display of the DIP switch setting is independent of whether the DIP switch function is activated or deactivated.

8


117

8

I



Parameter 018

Parameter 019

Parameter 020

Parameter 031

Parameter 032

Parameter 033

Parameter 050

Parameter 051

Parameter 070

Parameter 071

Setting switch f2

Displays the setting of switch f2


Setting switch t1

Displays the setting of switch t1


Setting setpoint potentiometer f1

Displays the setting of setpoint potentiometer f1


Setting/assignment of binary input, terminal X6:11,12

Displays the status of the binary input at terminal R X6:11,12

Setting/assignment of binary input, terminal X6:9,10

Displays the status of the binary input at terminal L X6:9,10

Status/assignment of binary input, terminal X6:7,8

Displays the status of the binary input at terminal f1/f2 X6:7,8

Setting/assignment of signal relay K1

Displays the status of the signal relay K1

Setting/assignment of output X10

Displays the status of the output for controlling the BEM option

Unit type

The unit type is displayed

Rated output current

The rated unit current is displayed in [A]

118




I

Parameter 072

Parameter 076

Parameter 700

Parameters

080...084

Parameter 094

Parameter 095

Parameter 096

Parameter 097

Parameter 098

Parameter 099

DIM slot option

Displays the Drive ID module type which is used in the Drive ID module slot X3

10

11

12

Parameter value

0

1...9

13

14

15

16

17

18

19

20

21...31

Type of the Drive ID module

No Drive-ID module reserved

DT/DV/400/50

DZ/380/60

DRS/400/50

DRE400/50

DRS/460/60

DRE/460/60

DRS/DRE/380/60

DRS/DRE/400/50 reserved

DRP/400/50

DRP/460/50 reserved

Firmware basic unit

Displays the part number and version of the unit firmware

Duty type

The selected operating mode is displayed

Error code

The unit saves diagnostic data when a fault occurs. The last five errors are displayed in the error memory.

PO 1 Setpoint (display value)

Process data output word 1





PI 1 Actual value (display value)

Process data input word 1





8


119

8

I



8.7.2

Setpoints/ramp generators

Parameter 100

NOTE

Parameter

P100

can only be changed if

• All binary inputs are set to "0"

• And DIP switches S1/1 to S1/4 are deactivated by parameter

P102

Parameter 102

Control / setpoint source

• When selecting "Binary", the drive is controlled via the binary input terminals.

– If the mechanical controls f1 and f2 are not deactivated (see parameter

P102

), the setpoints are specified with setpoint potentiometer f1 and switch f2.

– If the mechanical controls f1 and f2 are deactivated (see parameter

P102

), the setpoints are specified by selecting setpoints n_f1 or n_f2 (conditions see parameters

P160

/

P161

).

• When selecting "RS-485", the drive is controlled via the binary input terminals and the bus control word. The setpoint is selected via the system bus.

Deactivating mechanical controls

Use this bit-coded selection box to deactivate the mechanical controls of the

MOVIMOT

®

inverter.

The value of the parameter set at the factory enables all mechanical controls.

Bit

0

1

Meaning

reserved

Deactivating the DIP switches

S1/1-S1/4 (RS485 address)

Note

Bit not set:

Bit set:

DIP switches S1/1 – S1/4 active

DIP switches S1/1 – S1/4 not active

Setting the RS-485 address, RS-485 group address and control setpoint source using parameters

2-4

5 reserved

Deactivating the DIP switch

S1/5 (motor protection)

Bit not set:

Bit set:

DIP switch S1/5 active

DIP switch S1/5 not active:

Switching the motor protection function on

/ off using parameters

6

7 reserved


S1/7 (PWM cycle frequency)

Bit not set:

Bit set:

8 Deactivating the DIP switch

S1/8 (no-load damping)

Bit not set:

Bit set:


DIP switch S1/7 not active

Setting the PWM cycle frequency using parameters



Activation / deactivation of no-load damping using parameters

9

10 reserved


S2/2 (releasing the brake)

Bit not set:

Bit set:



Activation / deactivation of brake release without drive enable using parameters

120




I

Parameter 130

Parameter 131

Parameter 136

Bit

11

Meaning


S2/3 (operating mode)

12

13

14

15


S2/4 (Speed monitoring)

Deactivating the setpoint potentiometer f1

Bit not set:

Bit set:

Deactivating switch f2

Deactivating switch t1

Note

Bit not set:

Bit set:

Bit not set:

Bit set:

Bit not set:

Bit set:

Bit not set:

Bit set:

Ramp t11 up

Acceleration ramp

(The ramp times are based on a setpoint step change of 50 Hz)

Ramp t11 down

Deceleration ramp


Stop ramp t13

The stop ramp time is effective for a stop along the stop ramp.




Selecting the operating mode using parameters



Activation / deactivation of speed monitoring using parameters


Setpoint potentiometer f1 not active

Setting the setpoint and the maximum speed using parameters

Switch f2 active

Switch f2 not active

Setting the setpoint and the minimum speed using parameters

Switch t1 active

Switch t1 not active

Setting the ramp times using parameters

8


121

8

I



Parameter 160

Parameter 161

Parameters

170...173

Setpoint n_f1

The setpoint n_f1 is valid if

• the setpoint potentiometer f1 is deactivated, i.e. if

P102:13

= "1"

• Parameter

P600 Binary inputs

= "0"

• The signal "0" is present at terminal f1/f2 X6: 7,8

Setpoint n_f2

The setpoint n_f2 is valid if

• The switch f2 is deactivated, i.e. if

P102:14

= "1"

• Parameter


= "0"

• The signal "1" is present at terminal f1/f2 X6: 7,8

Fixed setpoint n0...n3

The fixed setpoints n0...n3 are valid if parameter


= "1".

The fixed setpoints n0...n3 can then be selected via the programmed functionality of the input terminals.

The sign of the fixed setpoint determines the direction of rotation of the motor.

Parameter

P170

P171

P172

P173

Active setpoint

n0 n1 n2 n3

Status

Terminal L

OFF

ON

OFF

ON

X6:9,10

Status

Terminal f1/f2 X6:7,8

OFF

OFF

ON

ON

8.7.3

Motor parameters

Parameter 300

Start/stop speed

This parameter defines the smallest speed request which the inverter sends to the motor when enabled. The transition to the speed determined in the setpoint selection is made using the active acceleration ramp.

Parameter 301

Minimal speed

(when switch f2 is deactivated)

This parameter defines the minimum speed n min

of the drive.

The drive does not fall below this speed value even when the setpoint specification is slower than the minimum speed.

Parameter 302

Maximum speed

(when switch f1 is deactivated)

This parameter defines the maximum speed n max

of the drive.

The drive does not exceed this speed value even when the setpoint specification is higher than the maximum speed.

If you set n min

> n max

, then the value set in n min maximum speed.

applies to the minimum speed and the

122




I

Parameter 303

Parameter 320

Parameter 321

Parameter 322

Parameter 323

Parameter 324

Parameter 325

Parameter 340

Parameter 341

Current limit

The internal current limitation is based on the apparent current. The inverter automatically decreases the current limit internally in the field weakening range to implement stall protection for the connected motor.

Automatic adjustment

When the parameter is activated, the motor is calibrated each time the operating status changes to ENABLE.

Boost

If parameter

P320 Automatic adjustment

= "On", the inverter sets parameter

P321

BOOST

automatically. This parameter does not usually have to be set manually.

In exceptional cases, manual setting may be necessary to increase the breakaway torque.

IxR adjustment

If parameter

P320 Automatic adjustment

= "On", the inverter sets parameter

P322 IxR adjustment

automatically. Only specialists are permitted to change this parameter manually to optimize the settings.

Pre-magnetization

The pre-magnetization time allows for a magnetic field is built up in the motor when the inverter is enabled.


Slip compensation increases the speed accuracy of the motor. Enter the rated slip of the connected motor as a manual entry.

The slip compensation is designed for a ratio smaller than 10 for load moment of inertia to motor moment of inertia. If control starts oscillating, you must reduce the slip compensation or set it to 0, if required.

No-load vibration damping

(when DIP switch S1/8 is deactivated)

No-load vibration damping can be activated when the motor tends to be unstable under no load conditions.



Activation / deactivation of the thermal protection model for MOVIMOT

®

When this function is activated, MOVIMOT

®

takes over the thermal protection of the drive by electronic means.

Type of cooling

This parameter is used for defining the cooling type (fan cooled or forced cooling) that is the basis for calculating the motor temperature.

8


123

8

I



Parameter 347

Motor cable length

This parameter is used for defining the motor cable length (= cable length between

MOVIMOT

®

inverter and motor) that is the basis for calculating the motor temperature.

This parameter must only be changed if the unit is installed close to the motor.

8.7.4

Monitoring functions

Parameter 500



With MOVIMOT

®

, speed monitoring is performed by evaluating operation at the current limit. Speed monitoring is triggered when the current limit is maintained for the duration of the set deceleration time.

Parameter 501

Delay time

The set current limit can be reached during acceleration, deceleration, or load peaks.

The deceleration time prevents speed monitoring from responding too sensitively. The current limit must be maintained for the duration of the set deceleration time before monitoring responds.

Parameter 522

Mains phase failure check

Deactivate this monitoring function to prevent the mains phase failure check from triggering with unsymmetrical supply systems.

STOP!

Deactivating the mains phase failure check in unfavorable operating conditions can damage the unit.

Parameter 523

Mains off monitoring

Use this parameter to adjust the mains off monitoring function of the inverter for operation with MOVITRANS

®

.

124




8.7.5

Terminal assignment

Parameter 600

Terminal configuration

NOTE

Parameter

P600

can only be changed if all binary inputs are set to "0".

I

Use this parameter to select the configuration of binary input terminals.

The following tables show the functions of the binary input terminals in relation to the control setpoint source and the terminal configuration:

Control / setpoint source "Binary"


Binary input terminals f1/f2 X6:7,8

0: Terminal configuration 1



"0" signal: Setpoint f1

"1" signal: setpoint f2

CCW / Stop

"0" signal: Stop

"1" signal: CCW rotation

Selection of fixed setpoints

Fixed setpoint n0:

Signal "0", "0"

parameter

P170

Fixed setpoint n1:

Signal "0", "1"

parameter

P171

Fixed setpoint n2:

Signal "1", "0"

parameter

P172

Fixed setpoint n3:

Signal "1", "1"

parameter

P173



"0" signal: Setpoint f1

"1" signal: setpoint f2

/External error

"0" signal: Ext. Error

"1" signal: No ext. error

CW / Stop

"0" signal: Stop

"1" signal: CW rotation

Enable/stop

"0" signal: Stop

"1" signal: Enable

Enable/stop

"0" signal: Stop

"1" signal: Enable

Control / setpoint source "RS-485"


Binary input terminals f1 / f2

X6:7,8



No function

No function

CCW / Stop

"0" signal: Stop

"1" signal: Enable CCW no function


No function

/External error

"0" signal: Ext. Error

"1" signal: No ext. error

CW / Stop

"0" signal: Stop

"1" signal: Enable CW

Enable/stop

"0" signal: Stop

"1" signal: Enable

CW and CCW oper.

Enable/stop

"0" signal: Stop

"1" signal: Enable

CW and CCW oper.

8


125

8

I



Parameter 620

Function of the signal relay K1

Use this parameter to select the function of the signal relay K1.

In effect at

0: No function

2: Ready for operation

3: Output stage on

4: Rotating field on

5: Brake released

6: Brake applied

"0" signal

–

Not ready for operation

Unit inhibited

No rotating field

Important: The mains voltage can still be present at the MOVIMOT

® drive.

Brake applied

Brake released

"1" signal

–

Ready for operation

Unit enabled, motor energized

Rotating field

Brake released

Brake applied

HAZARD!

When the signal relay K1 is used for controlling the brake, assignment 5 "Brake released" must be selected.

Severe or fatal injuries

• Before using the signal relay K1 for controlling the brake, check the parameter setting.

8.7.6

Control functions

Parameter 700

Operating mode


This parameter is used to set the basic operating mode of the inverter.

VFC / V/f characteristic curve:

Default setting for asynchronous motors. This setting is suitable for general applications such as conveyor belts, trolleys, etc.

VFC hoist:

The hoisting function automatically provides all functions necessary for operating a simple hoist application.

The VFC hoist operating mode affects the following parameters:

No.

300

Index dec.

8515

Subindex dec.

0

Name

Start/stop speed

Value

301

303

323

500

620

8516

8518

8526

8557

8350

0

0

0

0

0

Minimum speed

Current limit

Pre-magnetization

Speed monitoring

Signal output K1

= 60 min

-1

If the start/stop speed is set to less than 60 min

-1

= 60 min

-1

If the minimum speed is set to less than 60 min

-1

= Rated motor current

If the current limit is set to a lower value than the rated motor current

= 20 ms

If pre-magnetization is set to a lower value than 20 ms

= 3: Motor/regenerative

= 5: Brake released

126




I

No.

Index dec.

8749

Subindex dec.

0

Name Value

731

732 8585 0

Brake release time


= 200 ms

If the brake release time is set to a lower value than 200 ms

= 200 ms

If the brake application time is set to a lower value than 200 ms

738 8893 0 Activation of brake release without drive enable

= 0: OFF

In VFC hoist operating mode, the MOVIMOT

®

inverter checks whether the values of these parameters are permitted.

The speed monitoring function cannot be deactivated in VFC hoist operating mode.

The function "Brake release without drive enable" cannot be deactivated in VFC hoist operating mode.

The function of the signal relay output can be parameterized.

HAZARD!

If the K1 signal relay is used to control the brake, do not change the parameters of the signal relay function.


• Before changing parameter

P700

, check whether the signal relay is used for controlling the brake.

VFC DC braking / V/f DC braking:

This setting means the asynchronous motor brakes by using current injection. The motor brakes without braking resistor on the inverter.

HAZARD!

With DC braking, guided stops are not possible and certain ramp values cannot be observed.


• Use a different operating mode.

8


127

8

I



Parameter 710

Parameter

720...722

Standstill current

When the standstill function is activated, the inverter injects a current in the motor at standstill.

The standstill current fulfills the following functions:

• When the ambient temperature of the motor is low, the standstill current prevents the risk of condensation and freezing of the brake. Set the amount of current in such a way that the motor will not overheat.

• If you have activated the standstill current, you can enable the motor without premagnetization.

When the standstill function is activated, the output stage remains enabled even in the

"NO ENABLE" status to inject the motor standstill current.

In case of error, the motor is no longer energized.


Stop setpoint

Start offset

If the setpoint stop function is activated, the inverter is enabled when the speed setpoint is larger than the stop setpoint + start offset.

Inverter enable is revoked when the speed setpoint falls below the stop setpoint.

Integrator setpoint

128

Parameter 731

Parameter 732

Parameter 738

Speed setpoint

Stop setpoint

Start offset

Start setpoint

491774731


This parameter is used for defining how long the motor is to run at minimum speed after pre-magnetization ends. This time is necessary for opening the brake completely.

Brake application time

You can use this parameter to set the time required for the mechanical brake to apply.

Activation of brake release without drive enable





I

If this parameter is set to the value "ON", the brake can be released even if the drive is not enabled.

This functionality is only available when the motor brake is being controlled by the inverter.

The brake is always applied when the unit is not ready.

8.7.7

Unit functions

Parameter 802

Factory setting

If you set this parameter to "Delivery state", all parameters that have a factory setting and can not be set using DIP switches S1/S2 or switches t1/f2 are reset to their factory setting value.

For those parameters that can be set at the DIP switches S1/S2 or at switches t1/f1 during "Easy" startup, the setting of the mechanical setting element becomes active when the factory setting "Delivery state" is selected.

Parameter 803

Parameter lock

If this parameter is set to "ON", you cannot change any of the parameters except the parameter lock. It is a good idea to make this setting once you have finished starting up the unit and optimizing the parameters. You can only change the parameters again when this parameter is set to "OFF".

Parameter 805

Parameter 810

Parameter 811

Parameter 812

Startup mode

Parameterization of the startup mode

•

"Easy" mode

When selecting "Easy" mode, DIP switches S1, S2 and switches f2, t1 are used for starting up MOVIMOT

®

quickly and easily.

•

"Expert" mode

"Expert" mode includes additional parameters.

RS-485 address

(when DIP switches S1/1 to S1/4 are deactivated)

Use this parameter to set the RS-485 address of the MOVIMOT

®

inverter.

RS-485 group address

(when DIP switches S1/1 to S1/4 are deactivated)

Use this parameter to set the RS-485 group address of the MOVIMOT

®

inverter.

RS485 timeout delay

Use this parameter to set the timeout monitoring interval of the RS-485 interface.

8


129

8

I



Parameter 840

Parameter 860

Parameter 870

Parameter 871

Parameter 872

Manual reset

If an error is present at the MOVIMOT

®

inverter, you can acknowledge the error by setting this parameter to "ON". Once the error has been reset, the parameter is set automatically to "OFF" again. If the power section does not indicate an error, setting the parameter to "ON" has no effect.

PWM frequency


You can use this parameter to set the nominal cycle frequency at the inverter output.

The cycle frequency can change automatically depending on the unit utilization.

Setpoint description PO1

(see sec. "Process output data" (siehe page 93))

Displays the assignment of the output data word PO1


Configuration and assignment of output data word PO2

The following assignments are available:

Setpoint speed: The setpoint speed is set absolutely.

Coding: 1 digit = 0.2 min

-1

Example 1: CW operation with 400 min

-1

:

Calculation:

Example 2:

Calculation:

400/0.2 = 2000 dec

= 07D0

CCW operation with 750 min

-750/0.2 = -3750 dec hex

-1

= F15A hex

:

Setpoint speed [%] The speed setpoint is given as a relative value in percentage and refers to maximum speed set using the setpoint potentiometer f1.

Coding: C000 hex tion)

= -100 % (counterclockwise direc-

Example:

Calculation:

4000 hex

= +100 % (clockwise rotation)

-> 1 digit = 0.0061 %

80 % f max

, CCW rotation:

-80 % / 0.0061 = -13115 dec

= CCC5 hex


(see sec. "Process output data" (siehe page 93))

Displays the assignment of the output data word PO3

130




I

Parameter 873

Parameter 874

Parameter 875

Parameter 876

Actual value description PI1

(see (siehe sec. "Process input data"7.3.4:Process input data))

Displays the assignment of the process input data word PI1


Configuring the assignment of the process input data word PI2

The following assignments are available:

Actual speed: Current speed actual value of the drive in min

-1

Coding: Coding: 1 digit = 0.2 min

-1

Output current:

Active current:

Actual speed [%]:

Instantaneous output current of the unit in % of I

N

Coding: 1 digit = 0.1 % I

N

Current active current of the unit in % of I

N

Coding: 1 digit = 0.1 % I

N

Current speed actual value of the drive in % of setpoint potentiometer f1 or of n

Coding: max

1 digit = 0.0061 %

-100 %...+100 % = 0xC000...0x4000


(see sec. "Process input data" (siehe page 94))

Displays the assignment of the process input data word PI3

PO data enable

YES:

NO:

The process output data that was sent from the fieldbus control become effective immediately.

The last valid process output data remain in effect.

NOTE

If the assignment of the process output data word PO2 is changed, the PO data is blocked and must be released by parameter 876.

8


131

8

I



8.7.8

Parameters that depend on mechanical controls

The following mechanical controls influence the user parameters:

• DIP switch S1

• DIP switch S2

• Setpoint potentiometer f1

• Switch f2

• Switch t1

NOTE

Parameter

P100

can only be changed if

• All binary inputs are set to "0"

• And DIP switches S1/1 to S1/4 are deactivated by parameter

P102

Mechanical control

DIP switches S1/1

– S1/4

DIP switch S1/5

DIP switch S1/7

DIP switch S1/8

DIP switch S2/2

DIP switch S2/3

Influenced parameter

P810

RS-485 address

P811

RS-485 group address

Effect of parameter

P102

Bit

1 Bit not set:

Setting RS-485 address, RS-485 group address and control / setpoint source at DIP switch S1/1-

S1/4

Bit set:

Setting the RS-485 address, RS-485 group address and control / setpoint source using parameters

P100

Control / setpoint source

P340

Motor protection

P860

PWM frequency

P325

No-load vibration damping

P738

Brake release without drive enable

P700

Duty type

5

7

Bit not set:

Activating / deactivating the motor protection function at DIP switch S1/5

Bit not set:

Activation / deactivation of motor protection function using parameters

Bit not set:

Selecting the PWM frequency at DIP switch S1/7

Bit set:

Selecting the PWM frequency using parameters

8 Bit not set:

Activating / deactivating the no-load vibration damping function at DIP switch S1/8

Bit set:

Activation / deactivation of no-load vibration damping using parameters

10 Bit not set:

Activating / deactivating the function "Brake release without drive enable" at DIP switch S2/2

Bit set:

Activation / deactivation of the function "Brake release without drive enable" using parameters

11 Bit not set:

Selecting the operating mode at DIP switch S2/3

Bit set:

Selecting the operating mode using parameters

132




I

Mechanical control

DIP switch S2/4

Influenced parameter

P500

Speed monitoring

Setpoint potentiometer f1

P302

Maximum speed

Switch f2

Switch t1

P301

Minimum speed

P130

Acceleration ramp

P131

Deceleration ramp

Effect of parameter

P102

Bit

12 Bit not set:

Activating / deactivating the speed monitoring function at DIP switch S2/4

Bit set:

Activation / deactivation of speed monitoring using parameters

13 Bit not set:

Setting the maximum speed at setpoint potentiometer f1

Bit set:

Setting the maximum speed using parameters

14 Bit not set:

Setting the minimum speed at switch f2

Bit set:

Setting the minimum speed using parameters

15 Bit not set:

Setting the ramps at switch t1

Bit set:

Setting the ramps using parameters

8


133

9

I

Operation

Operating display

9 Operation

9.1

Operating display

The status LED is located on the top of the MOVIMOT

®

inverter (see following figure).

[1]

134

459759755

[1] MOVIMOT

®

status LED

9.1.1

Meaning of the status LED states

The three-color status LED indicates the operating and error statuses of the MOVIMOT

® inverter.

LED color

–

LED status Operating state Description

Yellow

Yellow

Yellow

Off

Flashes steadily



No 24 V power supply

Self-test phase active or 24 V power supply present but supply voltage not OK

Flashing evenly, fast Ready for operation Brake release without drive enable active

(only with S2/2 = "ON")

Steady light Ready, but unit inhibited

24 V power supply and supply voltage OK, but no enable signal

If drive does not run when enable signal is present - check startup!

Green

/yellow

Flashing with alternating colors

Ready, but timeout

Faulty communication with cyclical data exchange

Green

Steady light Unit enabled Motor in operation

Green

Flashing evenly, fast Current limit active Drive operating at current limit

Green

Flashes steadily

Red

Steady light

Ready for operation Standstill current function active


Check the 24 V supply.

Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13 %) present

Status LED flash codes

Flashing steadily:

Flashing evenly, fast:

Flashing with alternating colors:

LED 600 ms on, 600 ms off


LED 600 ms green, 600 ms yellow

For a description of the error statuses, refer to sec. "Meaning of the status LED states"

(siehe page 150).


Operation

Drive ID module

9.2

Drive ID module

The pluggable Drive ID module is installed in the basic unit.

The following figure shows the Drive ID module and its position in the MOVIMOT

®

inverter.

[1] [1]

9

493300363

[1] Drive-ID module

The Drive ID module receives a memory module on which the following information is stored:

• Motor data

• Brake data

• User parameters

If a MOVIMOT

®

inverter has to be replaced, you can re-startup the system by simply replugging the Drive ID module without a PC or data backup, see sec. "Unit replacement"

(siehe page 153).


135

9

Operation

Keypads

9.3

Keypads

NOTE

For notes on startup with the MBG11A or MLG..A options, refer to sec. "Startup with

the MBG11A or MLG..A options" (siehe page 81).

The following MOVIMOT

®

functions can be executed with the MBG11A and MBG..A

keypads:

Explanation Function

Display

Negative display value, e.g. = counterclockwise

Increase the speed

Reducing the speed

For CW direction:

Stopping the

MOVIMOT

®

drive

Positive display value, e.g. = clockwise

The display value is based on the speed set using the setpoint potentiometer f1. Example:

Display "50" = 50 % of the speed set with the setpoint potentiometer.

Important: If the display is "0," the drive is rotating at f min

.

For CW direction: For CCW direction:

Pressing both keys at the same time:

+

For CCW direction:

Display =

Starting the

MOVIMOT

®

drive

or

Change direction of rotation from CW to

CCW

Important: After enable, the MOVIMOT

® rotation saved last.

drive accelerates to the value and direction of

1. Until display =

2. Pressing

Change direction of rotation from CCW to

CW

1.

again changes direction of rotation from CW to CCW.

Until display =

Memory function

2. Pressing again changes direction of rotation from CCW to CW.

When the mains is switched off and then on again, the value set last is saved if the 24 V supply has been present for at least 4 seconds after the last setpoint change.

136


Operation

MWA21A setpoint generator

9.4

MWA21A setpoint generator

NOTES

• For notes on connecting the MWA21A option, refer to sec. "Connection of option


• For notes on startup of the MWA21A option, refer to sec. "Startup with option


9.4.1

Control

The analog signal at terminals 7 and 8 of the MWA21A option is used for controlling the speed of the MOVIMOT

®

drive from f min

to f max

.

[1] 2 k

6 10V

7 +

8 -

9

10

MWA21A

[2]

[1]

[2]

Potentiometer using the 10 V reference voltage (alternative 5 k Ω )

Potential-free analog signal

9.4.2

Setpoint stop function:

9

10

6 10V

7 +

8 -

MWA21A

341225355

[1]

[Hz]

5

4

3

f min

(2 Hz)

1

0

0 0,5

1

0 1 2

1,5

3

Setting:

0...10 V / 0...20 mA

2...10 V / 4...20 mA

341167755

[1] Output frequency

[2] setpoint

2 2,5

4 5

[V]

[mA]

[2]

341098123

9


137

9

Operation

MOVIMOT® manual operation with MOVITOOLS® MotionStudio

9.5

MOVIMOT

®

manual operation with MOVITOOLS

®

MotionStudio

MOVIMOT

®

drives are equipped with an X50 diagnostics interface for startup and service. It can be used for diagnostics, manual operation and parameter setting.

For manual operation of the MOVIMOT

®

drive, you can use the manual operation function of theMOVITOOLS

®

MotionStudio software.

1. Connect the PC to the MOVIMOT

®

inverter.

See sec. "PC connection" (siehe page 47).

2. Start MOVITOOLS

®


®

inverter in

MOVITOOLS

®

MotionStudio.

See sec. "MOVITOOLS® MotionStudio" (siehe page 102).

3. Once the MOVIMOT

®

inverter is successfully integrated, open the context menu by clicking on the right mouse button and select the menu item "Startup"/"Manual operation".

138

The "Manual operation" window opens.

9.5.1

Activating/deactivating manual operation

Manual operation can only be activated if the MOVIMOT

®

drive is inhibited.

It can not be activated if

• The brake is released without drive enable

• Or if the inverter output stage is enabled to supply a standstill current.

539064075


Operation


9

[1]

534358795

To activate manual operation, click on the button [Activate manual operation] [1].

The parameter

P097 PI 1 Actual value (display value)

signals to the higher-level controller that manual operation has been activated.

Manual operation remains active even after an error reset or after the 24 V supply has been switched off.

Manual operation is deactivated

• When you click on the button [Deactivate manual operation]

• Or when you close the "Manual operation" window

• Or set parameter

P802 Factory setting

to "Delivery state".

NOTE

If you deactivate manual operation,

• The signals at the binary inputs become effective in binary control mode.

• The signals at the binary inputs and the process data become effective in RS-485 control mode.

HAZARD!

Risk of crushing if the drive starts up unintentionally.


• Before deactivating manual operation, reset the signals at the binary inputs and revoke drive enable via process data.

• Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery.


139

9

Operation


9.5.2

Control in manual mode

Once manual operation has been successfully activated, you can control the

MOVIMOT

®

drive using the controls in the "Manual operation" window of MOVITOOLS

®

MotionStudio.

[10] [11]

140

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

534573835

1. Set the variable setpoint speed with the slide control [2] in the "Control" group.

2. Use the buttons [CW] [6] or [CCW] [5] to determine the direction of rotation.

3. Click on the [Start] button [3] to enable the MOVIMOT

®

drive.

The motor axis [4] displayed in the "Control" group symbolizes the direction of rotation and the speed of the motor.

4. Use the [Stop] button [9] to stop the drive.

As an alternative, you can enter the setpoints for rapid and creep speed or the variable speed setpoint directly in the "Setpoints" group [1].

The direction of rotation is determined by the sign (positive = CW operation, negative =

CCW operation).

First enter the setpoint, then press <ENTER> and click on the button that contains the setpoint input field in order to enable the MOVIMOT

®

drive.

The group "Actual values" [10] displays the following actual values of the MOVIMOT

® drive:

• Status of the MOVIMOT

®

inverter

• Motor speed in [min

-1

]

• Output current of the MOVIMOT

®

inverter in [%] of I

N


Operation


On MOVIMOT

®

drives with a brake, you can release the brake even without drive enable by activating the "Brake release" checkbox [8].

NOTE

The brake can only be released without drive enable if

• DIP switch S2/2 = "ON"

• or this function is enabled via parameter

P738

9.5.3

Reset in manual operation mode

If an error occurs at the MOVIMOT

®

inverter, you can reset the error by clicking on the

[Reset] button [11].

9.5.4

Timeout monitoring in manual operation mode

Timeout monitoring is active during manual operation to prevent uncontrolled operation of the MOVIMOT

®

drive in case of communication problems.

The timeout interval can be specified in the "Timeout" input field [7].

If communication between MOVITOOLS

®

MotionStudio and the MOVIMOT

®

inverter is interrupted longer than this timeout interval, the enable for the MOVIMOT

®

drive is revoked and the brake is applied. Manual operation remains active.

9


141

9

Operation

DBG keypad (in preparation)

9.6

DBG keypad (in preparation)

9.6.1

Description

Function

You can use the DBG keypad for parameterization and manual operation of MOVIMOT

® drives. In addition to that, the keypad displays important information about the state of the MOVIMOT

®

drive.

Features

• Illuminated plain text display, up to 7 languages can be set

• Keypad with 21 keys

• Can be connected via extension cable DKG60B (5 m)

Overview

Keypad

DBG60B-01

DBG60B-02

DBG60B-03

Language

DE / EN / FR / IT / ES / PT / NL

(German / English / French / Italian / Spanish / Portuguese / Dutch)

DE / EN / FR / FI / SV / DA / TR

(German / English / French / Finnish / Swedish / Danish / Turkish)

DE / EN / FR / RU / PL / CS

(German / English / French / Russian / Polish / Czech)

142

641532299

NOTE

For notes on connecting the DBG keypad, refer to sec. "Connection of the DBG key-

pad" (siehe page 46).

STOP

The degree of protection specified in sec. Technical Data only applies if the screw plug of the diagnostic interface is mounted correctly.


®

inverter.

• Screw the screw plug back on with the seal after performing parameter setting, diagnostics or manual operation.


Operation


Key assignment

DBG

The following figure shows the key assignment of the DBG keypad:

9

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

[10]

[11]

[12]

[1] Key Stop

[2] Key Delete previous entry

[3] Key Select

[4] Key Change

[5] Key <0>...<9> Digits 0...9

[6] Key Sign

[7] Key Up arrow, moves up to the next menu item

[8] Key Start

[9] Key

[10] Key

OK, confirms the entry

Activate the context menu

[11] Key Down arrow, moves down to the next menu item

[12] Key Decimal

341827339


143

9

Operation


9.6.2

Operation

Selecting a language

The following text appears on the display for a few sections when the DBG keypad is switched on for the first time or after activating the delivery status:

SEW

EURODRIVE

The symbol for language selection then appears on the display.

Context menu

341888523

To select the required language, press the your chosen language.

key until the basic display is shown in

You can use the key to go to the context menu.

For the MOVIMOT

®

MM..D inverter, the following menu items are available in the context menu of the DBG keypad:

• "BASIC VIEW"

• "PARAMETER MODE"

• "MANUAL MODE"

• "COPY TO DBG"

• "COPY IN MM"

• "UNIT SETTINGS"

• "SIGNATURE"

• "EXIT"

144


Operation


Basic display

The menu "BASIC VIEW" represents important characteristic values.

NO ENABLE

0.0

Hz

0

%In

690041611

2.8

Hz

53

%In

ENABLE

690392971

Display for inhibited MOVIMOT

®

inverter

Display for enabled MOVIMOT

®

inverter

NOTE 17:

DISABLE REQUIRED

Information message

Parameter mode

690463243

ERROR

0.0

Hz

0

%In

8

690533003

Error display

In the menu "PARAMETER MODE", you can check and change parameter settings .

Parameters can only be changed if

• a Drive ID module is plugged into the MOVIMOT

®

inverter

• and no additional function is activated.

To change parameters in the parameter mode, proceed as follows:

1. Activate the context menu with the menu item is "PARAMETER MODE".

key. The second

----------------------------------

BASIC VIEW

PARAMETER MODE

MANUAL MODE

692160267

2. Use the menu item.

key to select the "PARAMETER MODE"

----------------------------------

BASIC VIEW

PARAMETER MODE

MANUAL MODE

692398859

3. Start the "PARAMETER MODE" using the first display parameter P000 "SPEED" appears.

key. The

Use the key or the rameter groups 0 to 9.

key to select the main pa-

P1.. SETPOINTS/

RAMP GENERATORS

NO ENABLE

692471691

9


145

9

146

Operation


4. Activate the selection of the parameter subgroup in the required parameter main group with the key. The flashing cursor moves one position to the right.

P1.. SETPOINTS/

RAMP GENERATORS

5. Use the key or the key to select the required parameter subgroup. The flashing cursor is positioned under the number of the parameter subgroup.

NO ENABLE

692557963

P13. SPEED-

RAMPS 1

6. Activate the parameter selection in the required parameter subgroup with the key. The flashing cursor moves one position to the right.

NO ENABLE

692632203

P13. SPEED

RAMPS 1

7. Use the key or the key to select the desired parameter. The flashing cursor is positioned under the third digit of the parameter number.

NO ENABLE

692708875

P131

RAMP T11 DOWN

1.0

s

8. Use the key to activate the setting mode for the selected parameter. The cursor is positioned under the parameter value.

NO ENABLE

692797707

P131

RAMP T11 DOWN

1.0

s

9. Use the key or the parameter value.

key to select the desired

NO ENABLE

692873867

P131

RAMP T11 DOWN

1.3

s

10. Confirm the setting using the mode by pressing the key. The flashing cursor is positioned under the third digit of the parameter number again.

key. Exit the setting

NO ENABLE

692950795

P131

RAMP T11 DOWN

1.3

s

NO ENABLE

693028491

11. Use the key or the to select another parameter or go back to the parameter subgroup menu using the

key.

12. Use the key or the to select another parameter subgroup or go back to the main parameter group menu using the key.

13. Use the key to return to the context menu.


Manual mode

Operation


Activation

HAZARD!

When deactivating the manual mode, the binary signals (binary control) or the process data of the master (control via RS-485) become active. If the enable signal is present via the binary signals or the process data, the MOVIMOT

®

drive can start up unintentionally when deactivating manual operation.

Severe or fatal injuries from crushing.

• Before deactivating the manual mode, set the binary signals or the process data in such way that the MOVIMOT

®

drive is not enabled.

• Change the binary signals or process data only after deactivating manual operation.

Proceed as follows to change to manual mode:

1. Use the

2. Use the

key to go to the context menu.

key or the key to select the "MANUAL MODE" menu item.

Confirm your entry using the key.

The keypad is now in manual operation mode.

NOTE

If the drive is enabled or the brake is released, you cannot change to manual mode.

In this case, the message "NOTE 17: DISABLE REQUIRED" appears for 2 seconds and the DBG keypad returns to the context menu.

Display in manual mode

[1] [2] [3]

[6]

%In RAMP

0.0

10.0

BRAKE OFF

SPEED %In

0.0

RAMP

10.0

BRAKE OFF

SPEED

[5] NO ENABLE MANUAL MODE

Display alternates every 2 s

[1] Output current in [%] of I

N

[2] Acceleration (speed ramps in [s] in relation to a setpoint step change of 50 Hz)

[3] Speed in [min

-1

]

[4] Manual operation display

[5] Inverter status

[6] Brake status

[4]

693110923

9


147

9

148

Operation


Operation

The following MOVIMOT

®

functions can be executed in the menu "MANUAL MODE":

Setting the ramp time Press the

Use the

key.

key or the

Confirm the entry with

key to set the desired ramp time.

key.

Change parameters You can use the key to switch between parameters

"RAMP", "SPEED" and "BRAKE".

Go to the "SPEED" parameter.

The keypad shows the currently set "SPEED" parameter as flashing.

Enter speed

Starting the drive

Enter the desired speed for manual operation using the digit keys

<0>...<9>.

The sign determines the direction of rotation of the drive.

Confirm the entry with key.

You can use the key to start the MOVIMOT

®

drive.

During operation, the keypad displays the current motor current in [%] of the rated motor current I

N

.

You can use the key to stop the MOVIMOT

®

drive.

Stop drive

Brake release without Use the drive enable Use the

key to go to the "BRAKE" menu item.

key or the without drive enable

key to release or apply the brake

Confirm your selection using the key.

Reset error If an error occurs during manual operation, the display shows the following message:

MANUAL MODE

<OK> = RESET

<DEL> = EXIT

ERROR CODE

MANUAL MODE

<OK> = RESET

<DEL> = EXIT

ERROR TEXT

Display alternates every 2 s

Pressing the key, the DBG keypad resets the error.

During the error reset, the following message is displayed:

MANUAL MODE

PLEASE WAIT...

After the error reset, manual operation remains active. The display shows the manual mode display again.


Operation


Deactivating manual operation

Use the key or the key to deactivate the manual mode.

The following query appears:

ACTIVATE

AUTOMATIC MODE ?

Copy function of the DBG keypad

DEL=NO OK=YES

• If you press the key, you will return to manual mode.

• If you press the key, you will deactivate manual mode.

The context menu appears.

HAZARD!

When deactivating the manual mode, the binary signals (binary control) or the process data of the master (control via RS-485) become active. If the enable signal is present via the binary signals or the process data, the MOVIMOT

®

drive can start up unintentionally.

Severe or fatal injuries from crushing.

• Before deactivating the manual mode, set the binary signals or the process data in such way that the MOVIMOT

®

drive is not enabled.

• Change the binary signals or process data only after deactivating manual operation.

The DBG keypad can be used to copy the complete parameter set of the DBG keypad from one MOVIMOT

®

inverter to other MOVIMOT

®

inverters as follows.

1. In the context menu, select the menu item "COPY TO DBG". Confirm your selection using the key.

2. After the copying process, connect the DBG keypad to another MOVIMOT

®

inverter.

3. In the context menu, select the menu item "COPY TO MM". Confirm your selection using the key.

9


149

10

Service

Status and error display

10 Service

10.1 Status and error display

10.1.1 Status LED

The status LED is located on the top of the MOVIMOT

®

inverter.

Meaning of the status LED states

The three-color status LED indicates the operating and error statuses of the MOVIMOT

® inverter.

LED color

–

Red

Red

LED status

2x flashing, break

Flashing slowly

Error code Description

Yellow

Yellow

Yellow

Off

Flashes steadily



No 24 V power supply

Self-test phase active or 24 V power supply present but supply voltage not OK

Flashing evenly, fast Ready for operation Brake release without drive enable active

(only with S2/2 = "ON")

Steady light Ready, but unit inhibited

24 V power supply and supply voltage OK, but no enable signal

If drive does not run when enable signal is present - check startup!

Green

/yellow

Flashing with alternating colors

Ready, but timeout

Faulty communication with cyclical data exchange

Green

Steady light Unit enabled Motor in operation

Green

Flashing evenly, fast Current limit active Drive operating at current limit

Green

Flashes steadily

Red

Steady light

Ready for operation Standstill current function active


Check the 24 V supply.

Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13 %) present

Error 07

Error 08

DC link voltage too high

Speed monitoring error

(only with S2/4 = "ON") or additional function 13 is active

Red

Red

Red

Red

3x flashing, break

4x flashing, break

5x flashing, break

6x flashing, break

Error 90 Assignment of motor to inverter incorrect

Errors 17 to 24, 37 CPU error

Errors 25, 94

Error 97

EEPROM error

Parameter transmission error

Error 01

Error 11

Error 84

Error 89

Error 06

Error 81

Error 82

Overcurrent in output stage

Overtemperature in output stage

Overload in motor

Overtemperature in brake

Assignment of motor to frequency inverter incorrect

Mains phase failure

Start condition

1)

Output phases interrupted

1)

1) Only for hoist applications

Status LED flash codes

Flashing steadily:

Flashing evenly, fast:

Flashing with alternating colors:

N x flashing, break:



LED 600 ms green, 600 ms yellow

LED N x (600 ms red, 300 ms off), then LED off for 1 s

The errors are described on the next page.

150


Service


10.1.2 List of errors

Error

Communication timeout

(motor stops, without error code)

DC link voltage too low, supply system off was detected

(motor stops, without error code)

Error code 01

Overcurrent in output stage

Error code 06

Phase failure

(The error can only be detected when the drive is at load)

Error code 07

DC link voltage too high

Cause / solution

• Missing connection

⊥

, RS+, RS- between MOVIMOT

®

and RS-485 master.

Check and establish connection, especially earth.

• EMC influence Check shielding of data lines and improve, if necessary.

• Incorrect type (cyclical) in acyclical data transfer, protocol time between the individual telegrams is longer than 1 s (timeout interval).

Check the number of MOVIMOT

MOVIMOT

®

®

units connected to the master (a maximum of 8

units can be connected as slaves for cyclic communication).

Reduce telegram cycle or select telegram type "acyclic".

Check supply system leads, supply voltage and 24 V electronics supply voltage for interruption. Check the value of the 24 V electronics supply voltage (permitted voltage range 24V ± 25

%, EN 61131-2 residual ripple max. 13 %)

Motor restarts automatically as soon as the voltage reaches normal values.

Short circuit on inverter output.

Check the connection between the inverter output and the motor as well as the motor winding for short circuits.

Reset the error by switching off the DC 24 V supply voltage or resetting the error.

Check the supply system cable for phase failure.


Error code 08


Error code 11

Thermal overload of the output stage or internal unit error

• Ramp time too short

→

Increase ramp time.

• Faulty connection between brake coil/braking resistor

→

Check the connection between braking resistor and brake coil. Correct, if necessary.

• Incorrect internal resistance of brake coil/braking resistor

→

Check internal resistance of brake coil/braking resistor

(see sec. "Technical Data").

• Thermal overload in braking resistor

→

Wrong size of braking resistor selected.

• Invalid voltage range of the supply input voltage

→

Check supply input voltage for valid voltage range


Speed monitoring has triggered, load on the drive is too high

Reduce the load on the drive


• Clean the heat sink

• Lower ambient temperature

• Prevent heat build-up

• Reduce the load on the drive



Error codes 17 to 24, 37

CPU error

Error codes 25, 94

EEPROM error

Error code 43 communication timeout


Error code 81

Start condition error

Error code 82

Error output open

Communication timeout during cyclical communication via RS-485

If this error occurs, the drive is decelerated and stopped along the set ramp.

• Check/establish communication link between RS-485 master and MOVIMOT

®

.

• Check the number of slaves connected to the RS-485 master. If the timeout interval of the

MOVIMOT

®

inverter is set to 1 s, you can connect a maximum of 8 MOVIMOT

(slaves) to the RS-485 master for cyclical communication.

®

inverters

Important:

The drive is enabled again after communication has been re-established.

The motor could not be supplied with the correct amount of current during the pre-magnetizing time.

• Rated motor power too small in relation to rated inverter power

• Motor cable cross section too small

Check connection between MOVIMOT

®

inverter and motor.

• 2 or all output phases interrupted

• Rated motor power too small in relation to rated inverter power

Check connection between MOVIMOT

®

inverter and motor.

10


151

10

Service


Error

Error code 84

Thermal overload of motor

Error code 89

Thermal overload of brake coil or brake coil defective, brake coil connected incorrectly

Error code 94

EEPROM checksum error

Error code 97

Copy error

Cause / solution


®

inverter is installed close to the motor, set DIP switch S1/5 to "ON".

• For combinations of "MOVIMOT setting of DIP switch S1/6.

®

and motor with one lower power rating", check the

• Lower ambient temperature

• Prevent heat build-up

• Reduce the load on the motor

• Increase the speed

• Check the combination of the drive and MOVIMOT

® signaled shortly after the first enable.

frequency inverter if the error is

• The temperature monitoring in the motor (TH winding thermostat) has tripped when using

MOVIMOT

®

with the selected extra function

5 →

Reduce load on the motor.


• Increase the set ramp time

• Brake inspection (see section "Inspection and maintenance of the brake")

• Check brake coil connection

• Contact SEW Service

• Check the combination of the drive (brake coil) and MOVIMOT

®

frequency inverter if the error is signaled shortly after the first enable.

• For combinations of "MOVIMOT

®

and motor with one lower power rating", check the setting of DIP switch S1/6.


• Defective EEPROM

Contact SEW Service.

• Disconnecting the DBG keypad or the PC during the copying process

• Switching the 24 V supply voltage off and on during the copying process

Before acknowledging the error, load the factory setting or the complete data record from the keypad or the MOVITOOLS

®

MotionStudio software.

152


Service

Replacing units

10.2 Replacing units

HAZARD!



• Switch off the MOVIMOT

®

inverter and wait for at least 1 minute.

10

1. Remove the screws and take off the MOVIMOT

®

inverter from the terminal box.

2. Compare the data on the nameplate of the previous MOVIMOT

®

inverter with the data on the nameplate of the newMOVIMOT

®

inverter.

STOP!

The previous MOVIMOT

®

inverter can only be replaced by a MOVIMOT

®

inverter with the same part number.

3. Set all controls

• DIP switch S1

• DIP switch S2

• Setpoint potentiometer f1

• Switch f2

• Switch t1 on the new MOVIMOT

®

inverter analogously to the controls of the previous

MOVIMOT

®

inverter.


153

10

Service

Replacing units

4. Unlock the Drive ID module of the new MOVIMOT

®

inverter and pull it out carefully.

1.

2.

1.

519203595

5. Unlock the Drive ID module of the previous MOVIMOT

®

inverter as well and pull it out carefully.

Insert this Drive ID module into the new MOVIMOT

®

inverter.

Make sure that the Drive ID module locks in place.

6. Place the new MOVIMOT

®


7. Supply voltage to the MOVIMOT

®

inverter.

Check whether the new MOVIMOT

®

inverter is functioning properly.

154


Service

Turning the modular terminal box

10.3 Turning the modular terminal box

We recommend purchasing pre-fabricated MOVIMOT

®

units with the correct position of cable entries. In exceptional cases, the position of the cable entries can be rotated to the opposite side (only for units with a modular terminal box).

HAZARD!



• Switch off the MOVIMOT

®

inverter and wait for at least 1 minute.

1. Label the connections of the MOVIMOT

®

inverter before disconnecting them for later re-installation.

2. Disconnect the supply system, control and sensor connections.

3. Remove the screws [1] and take off the MOVIMOT

®

inverter [2] from the terminal box.

4. Loosen the screws [3] and remove the terminal box [4].

[1]

[2]

10

[3]

[4]


457926539

155

10

Service

Turning the modular terminal box

5. Rotate the terminal box [4] by 180°.

180˚

[4]

156

322383883

6. Place the terminal box [4] on the mounting plate [5] and fasten it with screws [3].

7. Re-install the connections.


®

inverter [2] onto the terminal box and fasten it with 4 screws [1].

[1]

[2]

[3]

[4]

[5]

458126859


Service

SEW Service

10.4 SEW Service

If a fault cannot be solved

, please contact SEW Service (see "Address List").

If the components configured in the order confirmation are not in stock, delivery will take up to eight weeks (as before).

• Service code [1]

• Unit designation on inverter nameplate [2]

• Part number [3]

• Serial number [4]

• Type designation on motor nameplate [5]

• Serial number [6]

• Short description of application (application, control via terminals or serial)

• Nature of the error

• Accompanying circumstances (e.g. initial startup)

• Your own presumptions as to what has happened

• Any unusual events preceding the problem, etc.

10

[1]

[2]

[3]

[4]

N2936

EN 61800-3

EN 50178

[5]

[6]

76646 Bruchsal / Germany

RF47DRE90L4BE2/MM15/MLU

01.300123457.0002.06

Hz 55

50 Hz kW 1,5

60 Hz V r/min

380-500

IM i

M1

16,22

N

1435 / 87

Iso.Kl.

°C

-20...40

cos ϕ

0,99

155 (F)

IP

55

3~ IEC60034

V

BR

220..240

Nm 13

CLP CC VGB220 0,65l

BEM kg 31 1883410

Made in Germany

459990155


157

10

Service

Extended storage

10.5 Extended storage

If the unit is being stored for a long time, connect it to the mains voltage for at least 5 minutes every 2 years. Otherwise, the unit's service life may be reduced.

10.5.1 Procedure when maintenance has been neglected

Electrolytic capacitors are used in the inverters. They are subject to aging effects when deenergized. This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage.

If you have not performed maintenance regularly, SEW-EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage. This can be done, for example, by using a variable transformer for which the output voltage has been set according to the following overview. After you have completed the regeneration process, the unit can be used immediately or stored again for an extended period with maintenance.

The following stages are recommended:

AC 400/500 V units:

• Stage 1: AC 0 V to AC 350 V within a few seconds

• Stage 2: AC 350 V for 15 minutes

• Stage 3: AC 420 V for 15 minutes

• Stage 4: AC 500 V for 1 hour

10.6 Disposal

This product consists of:

• Iron

• Aluminum

• Copper

• Plastics

• Electronic components

Dispose of all components in accordance with applicable regulations!

158


Inspection/Maintenance

Inspection and maintenance intervals

11 Inspection/Maintenance

11.1 Inspection and maintenance intervals

HAZARD!







WARNING!


®


Danger of burns.




HAZARD!



• MOVIMOT

®



Use only genuine spare parts in accordance with the valid spare parts list!

Unit / unit part

Brake

Time interval

•

If used as a working brake:

At least every 3000 hours of operation

1)

What to do?

Inspect the brake:

• Measure brake disk thickness

• Brake disk, lining

• measure and set working air gap

• Pressure plate

• Carrier / gearing

• Pressure rings

Motor

Drive

•

•

If used as a holding brake:

Every 2 to 4 years, depending on operating conditions

Varies

1)

(depending on external factors)

• Vacuum up the abraded matter

• Inspect the switch elements and change if necessary (e.g. in case of burn-out).

•

Every 10,000 hours of operation

Inspect the motor:

• Inspect anti-friction bearings and replace them, if necessary.

• Replace the oil seal

• Clean cooling air passages

• Touch up or renew the surfaces / anticorrosion coating

1) The amount of wear is affected by many factors and the service life may be short. The machine designer must calculate the required inspection/maintenance intervals individually in accordance with the project planning documents (e.g. "Project Planning for Drives").

11


159

11


Inspection / maintenance for DR.71-DR.100 motors

11.2 Inspection / maintenance for DR.71-DR.100 motors

11.2.1 Basic design of DR.71-DR.132

[487]

[490]

[486]

[481]

[9]

[107]

[106]

[7]

[12]

[480]

[113]

[115]

[103]

[100]

[90]

[93]

[10]

[11]

[2] [3]

[16]

[41]

[42]

[22]

[24]

[108]

[109]

[392]

[13]

[30]

[35]

[706]

[705]

[707]

[32]

[1]

[44]

[36]

160

[1] Rotor

[2] Circlip

[3] Key

[7] Flanged end shield

[9] Screw plug

[10] Circlip

[11] Deep groove ball bearing

[12] Circlip

[13] Machine screw

[16] Stator

[22] Hex head bolt

[24] Lifting eyebolt

[30] Oil seal

[32] Circlip

[35] Fan guard

[36] Fan

[41] Equalizing ring

[42] Non drive-end bearing shield

[44] Grooved ball bearing

[90] Base plate

[93] Pan head screw

[100] Hex nut

[103] Stud

[106] Oil seal

[107] Oil flinger

[108] Nameplate

[109] Grooved pin

[113] Pan head screw

[115] Terminal board

[392] Gasket

[480] Gasket

[481] Terminal box


[487] Hex head bolt

[490] MOVIMOT

®

inverter

[705] Protective canopy

[706] Spacer


461154955



Inspection / maintenance for DR.71-DR.100 motors

11.2.2 Inspection steps for DR.71-DR.132 motors

HAZARD!

Risk of crushing if the drive starts up unintentionally and danger of electrical voltages.

Dangerous voltages may still be present for up to one minute after disconnection from the power supply.


• Before starting to work on it, disconnect the MOVIMOT

®

inverter from the power supply and prevent it from unintentional re-connection.


• Strictly observe the following instructions.

1. Remove forced cooling fan and encoder, if installed.

2. Remove fan guard [35] and fan [36].

3. Remove machine screws [13] from the flanged endshield [7] and take the B-side endshield [42] and stator [16] off the flanged endshield.

4. Visual inspection: Is there any moisture or gear unit oil inside the stator?

– If not, continue with 7

– If there is condensation, continue with 5

– If there is gear oil, have the motor repaired by a specialist workshop

5. If there is moisture inside the stator:

– With gearmotors: Remove the motor from the gear unit

– With motors without a gear unit: Remove the A-flange

– Remove the rotor [1]

6. Clean the winding, dry it and check it electrically.

7. Replace the deep groove ball bearings [11] [44] with permitted ball bearings.

See sec. "Permitted anti-friction bearing types" (siehe page 180).

8. Reseal the shaft:

– A-side: Replace oil seal [106]

– B-side: Replace oil seal [30]

Coat the sealing lip with grease (Klüber Petamo GHY 133).

9. Reseal the stator seat:

– Seal the sealing surface with duroplastic sealing compound (operating temperature -40...180 °C), such as "Hylomar L Spezial".

– Replace gasket [392]

10.Install the motor and accessory equipment.

11


161

11


Inspection/maintenance of the brake

11.3 Inspection/maintenance of the brake

11.3.1 Basic design of DR.71-DR.80 brakemotors

[1] [71] [70] [73] [68] [49] [718] [66]

[60]

[67]

[65]

[61]

[51]

[1] Motor with brake bearing end shield

[22]Hex head bolt

[35]Fan guard

[36]Fan

[49] Pressure plate

[50]Brake spring

[11] Magnet, complete

[51]Hand lever

[53] Releasing lever

[54] Magnet, complete

[50] [54] [95] [59] [53] [56] [57] [58] [36] [62] [35] [22]

[56] Stud

[57] Conical spring

[58] Setting nut

[59] Parallel pin

[60] Stud 3x

[61] Hex nut

[65] Pressure ring

[66] Rubber sealing collar

[67] Counter spring

[68] Brake disk

[62] Circlip

[70] Driver

[71] Key

[73] Niro disk

[95] Sealing ring

[718] Damping plate

484200459

162




11.3.2 Basic design of DR.90-DR.100 brakemotors

[1]

[71]

[901]

[70]

[62]

[900]

[550]

[51]

[57]

[58]

[36]

[56]

[32] [22]

[95]

[59]

[53]

[35 ]

11

[1] Motor with brake bearing end shield

[22]Hex head bolt

[32] Circlip

[35]Fan guard

[36]Fan

[51]Hand lever

[53] Releasing lever

[56] Stud

[57] Conical coil spring

[58] Setting nut

[59] Parallel pin

[62] Circlip

[70] Carrier

[95] Sealing ring

[550] Pre-assembled brake

[900] Screw

[901] Gasket

487513227


163

11



11.3.3 Basic design of BE05-BE2 brake (for DR.71-DR.80 brakemotors)

[42] [73]

[68]

[67] [65]

[49] [718]

[50]/[276] [54]

[60]

[61] [66]

[42]Brake endshield

[49]Pressure plate

[50]Brake spring (standard)

[54]Magnet, complete

[60]Stud 3x

[61] Hexagonal nut

[65] Pressure ring


[67] Counter spring

[68] Brake disk

[73] Niro disk

[276] Brake spring (blue)

[718] Dampening plate

525084811

164




11.3.4 Basic design of BE1-BE11 brake (for DR.90-DR.132 brakemotors)

[702] [69] [67]

[68]

[65]

[49] [718]

[50]/[276] [54]

[60]

[61] [66]

11

[49]Pressure plate

[50]Brake spring (standard)

[54]Magnet, complete

[60]Stud 3x

[61]Hexagonal nut

[65] Pressure ring


[67] Counter spring

[68] Brake disk

[69] Circular spring

[276] Brake spring (blue)

[702] Friction disk

[718] Dampening plate

488358283


165

11



11.3.5 Inspection steps for DR.71-DR.132 brakemotors

HAZARD!

Risk of crushing if the drive starts up unintentionally and danger of electrical voltages.

Dangerous voltages may still be present for up to one minute after disconnection from the power supply.


• Before starting to work on it, disconnect the MOVIMOT

®

inverter from the power supply and prevent it from unintentional re-connection.


• Strictly observe the following instructions.

1. Remove forced cooling fan and encoder, if installed.

2. Remove fan guard [35] and fan [36].

3. Remove machine screws [13] from the flanged endshield [7] and take the B-side endshield [42] and stator [16] off the flanged endshield.

4. Remove MOVIMOT

®

inverter from the terminal box. Disconnect brake cable from the rectifier.

5. Push the brake off the stator and carefully lift it off.

6. Pull the stator back by approx. 3 to 4 cm.

7. Visual inspection: Is there any moisture or gear unit oil inside the stator?

– If not, continue with 10

– If there is condensation, continue with 8

– If there is gear oil, have the motor repaired by a specialist workshop

8. If there is moisture inside the stator:

– With gearmotors: Remove the motor from the gear unit

– With motors without a gear unit: Remove the A-flange

– Remove the rotor [1]

9. Clean the winding, dry it and check it electrically.

10.Replace the deep groove ball bearings [11] [44] with permitted ball bearings.

See sec. "Permitted anti-friction bearing types" (siehe page 180).

11.Reseal the shaft:

– A-side: Replace oil seal [106]

– B-side: Replace oil seal [30]

Coat the sealing lip with grease (Klüber Petamo GHY 133).

12.Reseal the stator seat:

– Seal the sealing surface with duroplastic sealing compound (operating temperature -40...180 °C), such as "Hylomar L Spezial".

– Replace gasket [392].

13.Install the motor, brake and accessory equipment.

166




11.3.6 Setting the working air gap of brakes BE05-BE11

HAZARD!



• Isolate the motor and brake from the power supply before starting work, safeguarding them against unintentional power-up!

• Carefully observe the following operation steps.

1. Remove the following:

– Forced cooling fan and encoder (if installed)

– flange cover or fan guard [21]

2. Push the rubber sealing collar [66] aside,

– loosen the clamp, if necessary

– Vacuum up the abraded matter

3. Measure the brake disk [68]:

– Minimum brake disk thickness see sec. "Work done, working air gap and braking

torque of the brake" (siehe page 179).

– Replace the brake disk, if necessary.

See sec. "Replacing the brake disk of brakes BE05-BE11" (siehe page 168).

4. Measure the working air gap A (see following figure)

(use a feeler gauge and measure at three points offset by 120°):

– between the pressure plate [49] and damping plate [718]

5. Tighten the hex nuts [61]:

6. Tighten the setting sleeves

– until working air gap is set correctly.

See sec. "Work done, working air gap and braking torque of the brake" (siehe

page 179).

7. Put the rubber sealing collar back in place and re-install the dismantled parts.

A

11


487730315

167

11



11.3.7 Replacing the brake disk of brakes BE05-BE11

When changing a brake disk, inspect the other removed parts as well and fit new ones if necessary.

HAZARD!



• Isolate the motor and brake from the power supply before starting work, safeguarding them against unintentional power-up!

• Carefully observe the following operation steps.

NOTES

• The brake of DR.71-DR.80 motor sizes cannot be removed from the motor because the BE brake is directly installed on the brake endshield of the motor.

• The brake of DR.90-DR.132 motor sizes cannot be removed from the motor for replacing the brake disk because the BE brake is pre-installed on the brake endshield of the motor with a friction disk .

1. Remove the following:

– Forced cooling fan and encoder (if installed)

– Flange cover or fan guard [35], circlip [32]/[62] and fan [36]

2. Remove MOVIMOT

®

inverter from the terminal box. Disconnect brake cable from the rectifier.

3. Remove the rubber sealing collar [66].

4. Loosen hex nuts [61], carefully pull off the magnet [54] (brake cable!) and take out the brake springs [50].

5. Remove the damping plate [718], pressure plate [49] and brake disk [68], and clean the brake components.

6. Install a new brake disk.

7. Re-install the brake components,

– Except for the fan and the fan guard, because the working air gap has to be set first, see section "Setting the working air gap of the brakes BE05-BE11" (siehe

page 167).

168




8. With manual brake release: Use setting nuts to set the floating clearance "s" between the conical coil springs (pressed flat) and the setting nuts (see the following figure).

This floating clearance "s" is necessary so that the pressure plate can move up as the brake lining wears. Otherwise, reliable braking is not guaranteed.

11

s

177241867

Brake

BE05; BE1; BE2

BE5; BE11

Floating clearance s [mm]

1.5

2

9. Put the rubber sealing collar back in place and re-install the dismantled parts.

NOTES

• The lockable manual brake release (type HF) is already released if a resistance is encountered when operating the setscrew.

• The self-reengaging manual brake release (type HR) can be operated with normal hand pressure.

• In brake motors with self-reengaging manual brake release, the manual brake release lever must be removed after startup/maintenance! A bracket is provided for storing the lever on the outside of the motor.

NOTE

Important: after replacing the brake disk, the maximum braking torque is reached only after several cycles.


169

12

Technical Data

Motor with operating point 400 V/50 Hz or 400 V/100 Hz

12 Technical Data

12.1 Motor with operating point 400 V/50 Hz or 400 V/100 Hz

MOVIMOT

®

type

Part number

MM 03D-

503-00

MM 05D-

503-00

MM 07D-

503-00

MM 11D-

503-00

MM 15D-

503-00

MM 22D-

503-00

MM 30D-

503-00

MM 40D-

503-00

18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076

Size 1 Size 2 Size 2L

1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA 3.8 kVA 5.1 kVA 6.7 kVA

Apparent output power at

V mains

= AC 380...500 V

Supply voltages

Permitted range

Supply frequency

Rated mains current

(at V mains

= AC 400 V)

Output voltage

Output frequency

Resolution

Operating point


Motor power S1

S

N

V mains f mains

I mains

V o f o

I

N

P

Mot

PWM frequency

Current limitation

I max

Maximum motor cable length

External braking resistor

R min

Interference resistance

Interference emission

Ambient temperature

ϑ

A

Climate class

Storage temperature

2)

Maximum permitted vibration and shock load

Degree of protection

(motor-dependent)

Duty type

Cooling type (DIN 41751)

Installation altitude

Required preventive measures

AC 3 x 380 V /

400 V

/ 415 V / 460 V / 500 V

V mains

= AC 380 V –10 % ... AC 500 V +10 %

50...60 Hz ± 10 %

AC 1.3 A AC 1.6 A AC 1.9 A AC 2.4 A AC 3.5 A AC 5.0 A AC 6.7 A AC 7.3 A

0...V

mains

2...120 Hz

0.01 Hz

400 V at 50 Hz / 100 Hz


0.37 kW

0.5 HP

0.55 kW

0.75 HP

0.75 kW

1.0 HP

4 (factory setting) / 8 / 16

1)

kHz

1.1 kW

1.5 HP

1.5 kW

2.0 HP

2.2 kW

3.0 HP motor: 160 % at and

Regenerative: 160 % at and

15 m when MOVIMOT

®

frequency inverter is installed close to the motor

(with SEW hybrid cable and P2.A option)

3.0 kW

4.0 HP

4.0 kW

5.4 HP

150 Ω 68

Conforms to EN 61800-3

Conforms to category C2 according to EN 61800-3 (limit class A to EN 55011 and EN 55014)

–25 °C (–30°)...+40 °C depending on the motor

P

N

reduction: 3 % I

N

per K to max. 60 °C

EN 60721-3-3, class 3K3

–30...+85 °C (EN 60721-3-3, class 3K3)

Meets EN 50178

IP54, IP55, IP65, IP66 (options, specify when ordering)

IP67 (only possible for inverter with terminal box)

S1 (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 minutes

Self-cooling h

≤

1,000 m: No reduction h > 1,000 m: I

N

reduction by 1% per 100 m (330 ft) h > 2000 m: V mains h max

= 4,000 m

reduction by AC 6 V per 100 m, overvoltage class 2 according to DIN 0110-1

See alsosec. "Installation altitudes above 1,000m msl" (siehe page 30)

Grounding of the unit

170


Technical Data

Motor with operating point 400 V/50 Hz or 400 V/100 Hz

MOVIMOT

®

type

Part number

External electronics supply

3 binary inputs

Signal level

Tl. 24 V

X6:1,2,3

MM 03D-

503-00

MM 05D-

503-00

MM 07D-

503-00

MM 11D-

503-00

MM 15D-

503-00

MM 22D-

503-00

MM 30D-

503-00

MM 40D-

503-00

18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076


V = +24 V ± 25 %, EN 61131-2, residual ripple max. 13 %

I

E

≤

250 mA (typ. 150 mA at 24 V)

Input capacitance 120 µF

Isolated via optocoupler; PLC compatible (EN 61131-2)

R i

≈

3.0 k Ω , I

E

≈

10 mA, sampling interval

≤

5 ms

+13 ... +30 V = "1" = Contact closed

–3...+5 V = "0" = Contact open

CW / Stop Control functions

Output relay

Contact information

Tl. R

X6:11,12

Tl. L

X6:9,10

Tl. f1/f2

X6:7,8

Tl. K1a

X5:25,26

Tl. K1b

X5:27,28

CCW / Stop

"0" = setpoint 1 / "1" = setpoint 2

Response time

≤

15 ms

DC 24 V / 0.6 A / DC 12 to IEC 60947-5-1 (only SELV or PELV circuits)

Signaling function NO contact for ready signal Contact closed:

– with voltage present (24 V mains)

– in case no error was detected

– at end of self-testing phase (when unit is turned on)

Serial interface

Tl. RS+

X5:29,30

Tl. RS-

X5:31,32

RS-485

1) 16 kHz PWM frequency (low-noise): When DIP SWITCH S1/7 = ON, the units operate with a 16 kHz PWM frequency (low noise) and switch back in steps to lower switching frequencies depending on the heat sink temperature.

2) If the unit is being stored for a long time, connect it to the mains voltage for at least 5 minutes every 2 years. Otherwise, the unit's service life may be reduced.

12


171

12

kVA f i

P

Hz n

Technical Data

Motor with operating point 460 V/60 Hz

12.2 Motor with operating point 460 V/60 Hz

MOVIMOT

®

type

Part number

MM 03D-

503-00

MM 05D-

503-00

MM 07D-

503-00

MM 11D-

503-00

MM 15D-

503-00

MM 22D-

503-00

MM 30D-

503-00

MM 40D-

503-00

18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076


1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA 3.8 kVA 5.1 kVA 6.7 kVA


V mains

= AC 380...500 V

Supply voltages

Permitted range



(at V mains

= AC 460 V)

Output voltage


Resolution

Operating point


Motor power

S

N

V mains f mains

I mains

V o f o

I

N

P

Mot

PWM frequency




R min




ϑ

A

Climate class


2)




Duty type




I max

AC 3 x 380 V / 400 V / 415 V /

460 V

/ 500 V

V mains

= AC 380 V –10 % ... AC 500 V +10 %

50...60 Hz ± 10 %


0...V

mains

2...120 Hz

0.01 Hz

460 V at 60 Hz


0.37 kW

0.5 HP

0.55 kW

0.75 HP

0.75 kW

1.0 HP


1)

kHz

1.1 kW

1.5 HP

1.5 kW

2 HP

2.2 kW

3.0 HP motor: 160 % at

Regenerative: 160 % at

15 m when MOVIMOT

®



3.7 kW

5 HP

4 kW

5.4 HP

150 Ω 68




P

N

reduction: 3 % I

N


EN 60721-3-3, class 3K3

–30...+85 °C (EN 60721-3-3, class 3K3)

Meets EN 50178




Self-cooling h

≤


N


= 4,000 m




172


Technical Data

Motor with operating point 460 V/60 Hz

kVA f i

P

Hz n

MOVIMOT

®

type

Part number


3 binary inputs

Signal level

Tl. 24 V

X6:1,2,3

MM 03D-

503-00

MM 05D-

503-00

MM 07D-

503-00

MM 11D-

503-00

MM 15D-

503-00

MM 22D-

503-00

MM 30D-

503-00

MM 40D-

503-00

18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076



I

E

≤

250 mA (typ. 150 mA at 24 V)



R i

≈

3.0 k Ω , I

E

≈


≤

5 ms

+13 ... +30 V = "1" = Contact closed


CW / Stop Control functions

Output relay

Contact information

Tl. R

X6:11,12

Tl. L

X6:9,10

Tl. f1/f2

X6:7,8

Tl. K1a

X5:25,26

Tl. K1b

X5:27,28

CCW / Stop


Response time

≤

15 ms



– with voltage present (24 V mains)




Tl. RS+

X5:29,30

Tl. RS-

X5:31,32

RS-485



12


173

12

kVA f i

P

Hz n

Technical Data

Motor with operating point 230 V / 50 Hz (in preparation)

12.3 Motor with operating point 230 V / 50 Hz (in preparation)

MOVIMOT

®

type

Part number

MM 03D-

233-00

18215084

1.0 kVA

MM 05D-

233-00

18215092

Size 1

1.3 kVA

MM 07D-

233-00

18215106

1.7 kVA

MM 11D-

233-00

18215114

2.0 kVA


V mains

= AC 200...240 V

Supply voltages

Permitted range



(at V mains

= AC 230 V)

Output voltage


Resolution

Operating point


Motor power S1

S

N

V mains f mains

I mains

V o f o

I

N

P

Mot

PWM frequency


I max



R min




ϑ

A

Climate class


2)




Duty type




AC 3 x 200 V /

230 V

/ 240 V

V mains

= AC 200 V –10 % ... AC 240 V +10 %

50...60 Hz ± 10 %

AC 2.2 A AC 2.9 A AC 3.5 A AC 4.7 A

MM 15D-

233-00

18215122

Size 2

2.9 kVA

AC 6.2 A

MM 22D-

233-00

18215130

3.4 kVA

AC 8.2 A

0...V

mains

2...120 Hz

0.01 Hz

230 V at 60 Hz

AC 2.5 A AC 3.3 A AC 4.2 A AC 5.7 A AC 6.9 A

0.37 kW

0.5 HP

0.55 kW

0.75 HP


1)

kHz

0.75 kW

1.0 HP

1.1 kW

1.5 HP

1.5 kW

2.0 HP motor: 160 % at

Regenerative: 160 % at

15 m when MOVIMOT

®



AC 9.0 A

2.2 kW

3.0 HP

27 Ω




P

N

reduction: 3 % I

N


EN 60721-3-3, class 3K3

–30...+85 °C (EN 60721-3-3, class 3K3)

Meets EN 50178




Self-cooling h

≤


N


= 4,000 m




174


Technical Data

Motor with operating point 230 V / 50 Hz (in preparation)

kVA f i

P

Hz n

MOVIMOT

Part number


®

type

3 binary inputs

Signal level

Tl. 24 V

X6:1,2,3

MM 03D-

233-00

18215084

MM 05D-

233-00

18215092

Size 1

MM 07D-

233-00

18215106

MM 11D-

233-00

18215114


I

E

≤

250 mA (typ. 150 mA at 24 V)



R i

≈

3.0 k Ω , I

E

≈


≤

5 ms

+13 ... +30 V = "1" = Contact closed


CW / Stop

MM 15D-

233-00

18215122

Size 2

MM 22D-

233-00

18215130

Control functions

Output relay

Contact information

Tl. R

X6:11,12

Tl. L

X6:9,10

Tl. f1/f2

X6:7,8

Tl. K1a

X5:25,26

Tl. K1b

X5:27,28

CCW / Stop


Response time

≤

15 ms



– with voltage present (24 V + mains)




Tl. RS+

X5:29,30

Tl. RS-

X5:31,32

RS-485



12


175

12

kVA f i

P

Hz n

Technical Data

Technical data of options

12.4 Technical data of options

12.4.1 MLU11A/MLU21A

Option

Part number

Function

Input voltage

Output voltage

Output power




MLU11A

0 823 383 7

24 V voltage supply

AC 380...500 V ± 10 % (50/60 Hz)

DC 24 V ± 25 %

Max. 6 W

IP65

–25...+60 °C

–25...+85 °C

MLU21A

0 823 387 X

AC 200...240 V ± 10 % (50/60 Hz)

12.4.2 MLU13A

Option

Part number

Function

Input voltage

Output voltage

Output power




MLU13A

1 820 596 8

24 V voltage supply

AC 380...500 V ± 10 % (50/60 Hz)

DC 24 V ± 25 %

Max. 8 W

IP20

–25...+85 °C

–25...+85 °C

12.4.3 MLG11A/MLG21A

Option

Part number

Function

Input voltage

Output voltage

Output power

Setpoint resolution


1)




MLG11A

0 823 384 5

MLG21A

0 823 388 8

Setpoint generator and 24 V voltage supply

AC 380...500 V ± 10 % (50/60 Hz) AC 200...240 V ± 10 % (50/60 Hz)

DC 24 V ± 25 %

Max. 6 W

1 %

RS-485 for connecting a MOVIMOT

®

inverter

IP65

–15...+60 °C

–25...+85 °C

1) With integrated dynamic terminating resistor

176


Technical Data


kVA f i

P

Hz n

12

12.4.4 MNF11A

Option

Part number

Function

Input voltage

Input current




MNF11A

(only forMM03D-503-00...MM15D-503-00

0 828 316 8

3-phase line filter (allows for category C1 to EN 61800-3)

3 x 380 V ±10 % / 50...60 Hz

4 A

IP00

–25...+60 °C

–25...+85 °C

12.4.5 URM

Option

Part number

Function

Rated voltage U

N

Braking current I

N




Disconnection time t off

URM

0 827 601 3

Voltage relay, ensures quick application of the mechanical brake

DC 36...167 V

(Brake coil AC 88...167 V)

0.75 A

IP20

–25...+60 °C

–25...+85 °C approx. 40 ms

(cut-off in the DC circuit)

12.4.6 BEM

STOP!

If the connection voltage is too high, the BEM brake rectifier or the braking resistor connected to it can be damaged.

The brake coil must correspond to the connection voltage!

Option

Part number

Function

Rated supply voltage

Control voltage

Braking current




BEM

0 829 611 1

Brake rectifier

AC 230 V...AC 500 V +10 % / –15 %

50...60 Hz ± 5 %

Black connection wires

DC 0...5 V

Red/blue connecting wires max. DC 0.8 A

Brake connection 13, 14, 15

IP20

–25...+60 °C

–25...+85 °C


177

12

kVA f i

P

Hz n

Technical Data


12.4.7 MBG11A

Option

Part number

Function

Input voltage

Current consumption

Setpoint resolution


1)




MBG11A

0 822 547 8

Keypad

DC 24 V ± 25 % approx. 70 mA

1 %

RS-485 for connecting max. 31 MOVIMOT

®

inverters

(max. 200 m, 9600 Baud)

IP65

–15...+60 °C

–25...+85 °C


12.4.8 DBG (in preparation)

Option

Function

Connection




DBG60B-01

Keypad

DBG60B-02

RJ-10 plug

For connection to diagnostic interface X50

IP40 (EN 60529)

0 ... +40 °C

–20...+80 °C

DBG60B-03

12.4.9 MWA21A

Option

Part number

Function

Input voltage

Current consumption


Analog input

1)

Setpoint resolution of the analog input

Signal level binary inputs




MWA21A

0 823 006 4

Setpoint generator

DC 24 V ± 25 % approx. 70 mA

RS-485 for connecting max. 31 MOVIMOT

®

inverters (max. 200 m) max. 9600 Baud

Unidirectional communication

Cycle time: 100 ms

0...10 V / 2...10 V, R i

≈

12 k Ω

0...20 mA / 4...20 mA, R i

≈

22 k Ω

8 bits ( ± 1 bit)

+13...+30 V = "1"

– 3...+5 V = "0"

IP20

–15...+60 °C

–25...+85 °C


178


Technical Data

Work done, working air gap and braking torque of the brake

kVA f i

P

Hz n

12.5 Work done, working air gap and braking torque of the brake

Brake type

BE05

BE1

BE2

BE5

BE11

Work done until maintenance

[10

6

J]

120

120

165

260

640

Working air gap Brake disk min.

1)

0.25

0.25

0.25

0.25

0.3

[mm] max.

0.6

0.6

0.6

0.9

1.2

[mm] min.

9.0

9.0

9.0

9.0

10.0

55

40

28

20

20

14

10

7.0

110

80

55

40

Braking torque

[Nm]

5.0

3.5

2.5

1.8

10

7.0

5.0

Braking torque settings

Type and number of brake springs standard blue

Order numbers for brake springs standard blue

6

2

2

-

2

-

6

2

2

-

6

2

6

4

2

2

2

-

-

4

2

6

3

-

2

4

-

4

2

4

-

4

2

4

-

4

2

4

0 135 017 X 1 374 137 3

0 135 017 X 1 374 137 3

1 374 024 5 1 374 052 0

1 374 070 9 1 374 071 7

1 374 183 7 1 374 184 7

1) When checking the working air gap, note: Parallelism tolerances on the brake disk may give rise to deviations of ± 0.15 mm after a test run.

12

12.6 Braking torque assignment

Motor type

DR.71

DR.80

DR.90

DR.100

DR.112

DR.132

Brake type

BE05

BE1

BE05

BE1

BE2

BE1

BE2

BE5

BE2

BE5

BE5

BE11

BE5

BE11

1.8

1.8

2.5

2.5

3.5

3.5

5.0

5.0

5.0

5.0

Braking torque steps [Nm]

7.0

10

5.0

7.0

7.0

7.0

7.0

10

10

10

10

14

14

7.0

10 14

20

20

20

20

20

28

28

28

28

40 55

40

40

40

40

40

55

55

55

55

55 80 110


179

12

kVA f i

P

Hz n

Technical Data

Permitted anti-friction bearing types

12.7 Permitted anti-friction bearing types

Motor type

DR.71

DR.80

DR.90-DR.100

DR.112-DR.132

A-side bearing

IEC motor Gearmotor

6204-2Z-J-C3

6205-2Z-J-C3

6303-2Z-J-C3

6304-2Z-J-C3

6306-2Z-J-C3

6308-2Z-J-C3

B-side bearing

AC motor Brakemotor

6203-2Z-J-C3

6304-2Z-J-C3

6203-2RS-J-C3

6304-2RS-J-C3

6205-2Z-J-C3

6207-2Z-J-C3

6205-2RS-J-C3

6207-2RS-J-C3

12.8 Integrated RS-485 interface

RS-485 interface

Standard

Baud rate

Start bits

Stop bits

Data bits

Parity

Data direction

Duty type

Timeout time

Cable length

Number of participants

RS-485 to EIA standard (with integrated dynamic terminating resistor)

9.6 kBaud

31.25 kBaud (in connection with MF.., MQ.., MOVIFIT

®

MC fieldbus interfaces)

1 start bit

1 stop bit

8 data bits

1 parity bit, completing for even parity (even parity) unidirectional asynchronous, semi-duplex

1 s max. 200 m in RS-485 operation with 9,600 Baud max. 30 m at transmission rate: 31250 Baud

1)

• Max. 32 stations (1 bus master

2)

+ 31 MOVIMOT

®

) broadcast and group addresses possible

• 15 MOVIMOT

®

can be addressed individually

1) Transmission rate of 31,250 Baud will be detected automatically in case of operation with MF.. fieldbus interface.

2) Ext. control or options MBG11A, MWA21A or MLG..A

12.9 Diagnostics interface

Diagnostic interface X50

Standard

RS-485 to EIA standard (with integrated dynamic terminating resistor)

Baud rate

Start bits

9.6 kBaud

1 start bit

Stop bits

Data bits

Parity

Data direction

Duty type

Connection

1 stop bit

8 data bits

1 parity bit, completing for even parity (even parity) unidirectional asynchronous, semi-duplex

RJ10 socket

180


Technical Data

Assignment of internal braking resistors

kVA f i

P

Hz n

12.10 Assignment of internal braking resistors

MOVIMOT

®

type

MM03D-503-00...MM15D-503-00

MM03D-233-00...MM07D-233-00

MM22D-503-00...MM40D-503-00

MM11D-233-00...MM22D-233-00

Braking resistor

BW1

BW2

1) Two screws M4 x 8, included in scope of delivery

Part number

0 822 897 3

1)

0 823 136 2

1)

12

12.11 Assignment of external braking resistors

MOVIMOT

®

type

MM03D-503-00...MM15D-503-00

MM03D-233-00...MM07D-233-00

MM22D-503-00...MM40D-503-00

MM11D-233-00...MM22D-233-00

Braking resistor

BW200-003/K-1.5

BW200-005/K-1.5

BW150-010

BW100-003/K-1.5

BW100-005/K-1.5

BW068-010

BW068-020

Part number

0 828 291 9

0 828 283 8

0 802 285 2

0 828 293 5

0 828 286 2

0 802 287 9

0 802 286 0

–

–

Protective grid

0 813 152 X

–

–

0 813 152 X

–

12.11.1 BW100... BW200...

BW100-003/

K-1.5

BW100-005/

K-1.5

0 828 293 5 0 828 286 2

Dissipating the regenerative energy

IP65

100 Ω 100

100 W 200 W

BW200-003/

K-1.5

0 828 291 9

200 Ω

100 W

BW200-005/

K-1.5

0 828 283 8

Part number

Function


Resistance

Power

in S1, 100 % cdf

Dimensions W x H x D

Cable length

200 Ω

200 W

146 x 15 x 80 mm 252 x 15 x 80 mm 146 x 15 x 80 mm 252 x 15 x 80 mm

1.5 m

12.11.2 BW150... BW068...

Part number

Function


Resistance

Power

according to UL in S1, 100 % cdf

Power

according to CE in S1, 100 % cdf

Dimensions W x H x D

Maximum permitted cable length

BW150-010

0 802 285 2

BW068-010

0 802 287 9

Dissipating the regenerative energy

IP66

150 Ω

600 W

68 Ω

600 W

900 W

260 x 75 x 174 mm

15 m

900 W

260 x 75 x 174 mm

BW068-020

0 802 286 0

68 Ω

1200 W

1800 W

610 x 75 x 174 mm


181

12

kVA f i

P

Hz n

Technical Data

Resistance and assignment of the brake coil

12.12 Resistance and assignment of the brake coil

Brake

BE05

BE1

BE2

BE5

BE11

120 V

78

78

58

51

33

Ω

Ω

Ω

Ω

Ω

Resistance of the brake coil

1)

230 V

312

312

232

200

130

Ω

Ω

Ω

Ω

Ω

400 V

985

985

732

640

412

Ω

Ω

Ω

Ω

Ω

1) Rated value measured between the red connection (terminal 13) and the blue connection (terminal 15) at

20°C, temperature-dependent fluctuations in the range –25 % / +40 % are possible.

12.13 Assignment of the Drive-ID module

Type

Motor

Rated voltage

[V]

DRS

DRE

DRS

DRE

DRS/DRE

DRP

DRP

230/400

230/400

266/460

266/460

220/380

230/400

266/460


[Hz]

50

50

60

60

60

50

60

Designation

DRS/400/50

DRE/400/50

DRS/460/60

DRE/460/60

DRS/DRE/380/60

DRP/230/400

DRP/266/460

Drive-ID module

ID color

White

Orange

Yellow

Green

Red

Brown

Beige

Part number

1 821 437 1

1 821 439 8

1 821 440 1

1 821 442 8

1 821 443 6

1 821 790 7

1 821 791 5

182


Address List

Assignment of the Drive-ID module

kVA f i

P

Hz n

13 Address List

Germany

Headquarters

Production

Sales

Service Competence Center

Bruchsal

Central

North

SEW-EURODRIVE GmbH & Co KG

Ernst-Blickle-Straße 42

D-76646 Bruchsal

P.O. Box

Postfach 3023 • D-76642 Bruchsal



D-76676 Graben-Neudorf


Alte Ricklinger Straße 40-42

D-30823 Garbsen (near Hannover)

East

South


Dänkritzer Weg 1

D-08393 Meerane (near Zwickau)


Domagkstraße 5

D-85551 Kirchheim (near München)

West

Electronics


Siemensstraße 1

D-40764 Langenfeld (near Düsseldorf)



D-76646 Bruchsal

Drive Service Hotline / 24 Hour Service

Additional addresses for service in Germany provided on request!

France

Production

Sales

Service

Production

Assembly

Sales

Service

Haguenau

Forbach

SEW-USOCOME

48-54, route de Soufflenheim

B. P. 20185

F-67506 Haguenau Cedex

SEW-EUROCOME

Zone Industrielle

Technopôle Forbach Sud

B. P. 30269

F-57604 Forbach Cedex

Bordeaux

Lyon

SEW-USOCOME

Parc d'activités de Magellan

62, avenue de Magellan - B. P. 182

F-33607 Pessac Cedex

SEW-USOCOME

Parc d'Affaires Roosevelt

Rue Jacques Tati

F-69120 Vaulx en Velin

Paris

SEW-USOCOME

Zone industrielle

2, rue Denis Papin

F-77390 Verneuil I'Etang

Additional addresses for service in France provided on request!

Tel. +49 7251 75-0

Fax +49 7251 75-1970 http://www.sew-eurodrive.de

[email protected]

Tel. +49 7251 75-1710

Fax +49 7251 75-1711 [email protected]

Tel. +49 5137 8798-30


Tel. +49 3764 7606-0


Tel. +49 89 909552-10


Tel. +49 2173 8507-30


Tel. +49 7251 75-1780


+49 180 5 SEWHELP

+49 180 5 7394357

Tel. +33 3 88 73 67 00

Fax +33 3 88 73 66 00 http://www.usocome.com

[email protected]

Tel. +33 3 87 29 38 00

Tel. +33 5 57 26 39 00

Fax +33 5 57 26 39 09

Tel. +33 4 72 15 37 00

Fax +33 4 72 15 37 15

Tel. +33 1 64 42 40 80

Fax +33 1 64 42 40 88

13


183

13

kVA f i

P

Hz n

Address List


Algeria

Sales Alger

Réducom

16, rue des Frères Zaghnoun

Bellevue El-Harrach

16200 Alger

Argentina

Assembly

Sales

Service

Australia

Assembly

Sales

Service

Buenos Aires

SEW EURODRIVE ARGENTINA S.A.

Centro Industrial Garin, Lote 35

Ruta Panamericana Km 37,5

1619 Garin

Melbourne

Sydney

Townsville

SEW-EURODRIVE PTY. LTD.

27 Beverage Drive

Tullamarine, Victoria 3043


9, Sleigh Place, Wetherill Park

New South Wales, 2164


12 Leyland Street

Garbutt, QLD 4814

Austria

Assembly

Sales

Service

Belarus

Sales

Wien

SEW-EURODRIVE Ges.m.b.H.

Richard-Strauss-Strasse 24

A-1230 Wien

Minsk

SEW-EURODRIVE BY

RybalkoStr. 26

BY-220033 Minsk

Belgium

Assembly

Sales

Service

Service Competence Center

Brüssel

SEW Caron-Vector S.A.

Avenue Eiffel 5

B-1300 Wavre

Industrial Gears

SEW Caron-Vector S.A.

Rue de Parc Industriel, 31

BE-6900 Marche-en-Famenne

Brazil

Production

Sales

Service

Sao Paulo

SEW-EURODRIVE Brasil Ltda.

Avenida Amâncio Gaiolli, 152 – Rodovia Presidente Dutra Km 208

Guarulhos – 07251-250 - SP

SAT – SEW ATENDE – 0800 7700496

Additional addresses for service in Brazil provided on request!

Tel. +213 21 8222-84


Tel. +54 3327 4572-84


http://www.sew-eurodrive.com.ar

Tel. +61 3 9933-1000

Fax +61 3 9933-1003 http://www.sew-eurodrive.com.au

[email protected]

Tel. +61 2 9725-9900


Tel. +61 7 4779 4333

Fax +61 7 4779 5333 [email protected]

Tel. +43 1 617 55 00-0

Fax +43 1 617 55 00-30 http://sew-eurodrive.at

[email protected]

Tel.+375 (17) 298 38 50

Fax +375 (17) 29838 50 [email protected]

Tel. +32 10 231-311

Fax +32 10 231-336 http://www.sew-eurodrive.be

[email protected]

Tel. +32 84 219-878

Fax +32 84 219-879 http://www.sew-eurodrive.be

[email protected]

Tel. +55 11 6489-9133

Fax +55 11 6480-3328 http://www.sew.com.br

[email protected]

Bulgaria

Sales Sofia

BEVER-DRIVE GmbH

Bogdanovetz Str.1

BG-1606 Sofia

Tel. +359 2 9151160

Fax +359 2 9151166 [email protected]

184


Address List


Cameroon

Sales

Canada

Assembly

Sales

Service

Chile

Assembly

Sales

Service

China

Production

Assembly

Sales

Service

Assembly

Sales

Service

Colombia

Assembly

Sales

Service

Croatia

Sales

Service

Douala

Electro-Services

Rue Drouot Akwa

B.P. 2024

Douala

Tel. +237 33 431137

Fax +237 33 431137

Toronto

SEW-EURODRIVE CO. OF CANADA LTD.

210 Walker Drive

Bramalea, Ontario L6T3W1

Vancouver

Montreal


7188 Honeyman Street

Delta. B.C. V4G 1 E2


2555 Rue Leger

LaSalle, Quebec H8N 2V9

Additional addresses for service in Canada provided on request!

Tel. +1 905 791-1553

Fax +1 905 791-2999 http://www.sew-eurodrive.ca

[email protected]

Tel. +1 604 946-5535


Tel. +1 514 367-1124


Santiago de

Chile

SEW-EURODRIVE CHILE LTDA.

Las Encinas 1295

Parque Industrial Valle Grande

LAMPA

RCH-Santiago de Chile

P.O. Box

Casilla 23 Correo Quilicura - Santiago - Chile

Tel. +56 2 75770-00

Fax +56 2 75770-01 http://www.sew-eurodrive.cl

[email protected]

Tianjin

SEW-EURODRIVE (Tianjin) Co., Ltd.

No. 46, 7th Avenue, TEDA

Tianjin 300457

Suzhou

Guangzhou

SEW-EURODRIVE (Suzhou) Co., Ltd.

333, Suhong Middle Road

Suzhou Industrial Park

Jiangsu Province, 215021

SEW-EURODRIVE (Guangzhou) Co., Ltd.

No. 9, JunDa Road

East Section of GETDD

Guangzhou 510530

Shenyang

SEW-EURODRIVE (Shenyang) Co., Ltd.

10A-2, 6th Road

Shenyang Economic Technological Development Area

Shenyang, 110141

Additional addresses for service in China provided on request!

Tel. +86 22 25322612


http://www.sew-eurodrive.cn

Tel. +86 512 62581781


Tel. +86 20 82267890


Tel. +86 24 25382538


Bogotá

Zagreb

SEW-EURODRIVE COLOMBIA LTDA.

Calle 22 No. 132-60

Bodega 6, Manzana B

Santafé de Bogotá

KOMPEKS d. o. o.

PIT Erdödy 4 II

HR 10 000 Zagreb

Tel. +57 1 54750-50

Fax +57 1 54750-44 http://www.sew-eurodrive.com.co

[email protected]

Tel. +385 1 4613-158


13


185

13

Address List


Czech Republic

Sales

Denmark

Assembly

Sales

Service

Egypt

Sales

Service

Estonia

Sales

Finland

Assembly

Sales

Service

Production

Assembly

Service

Gabon

Sales

Great Britain

Assembly

Sales

Service

Greece

Sales

Service

Hong Kong

Assembly

Sales

Service

Praha

Kopenhagen

Cairo

Tallin

SEW-EURODRIVE CZ S.R.O.

Business Centrum Praha

Lužná 591

CZ-16000 Praha 6 - Vokovice

SEW-EURODRIVEA/S

Geminivej 28-30

DK-2670 Greve

Tel. +420 220121234

Fax +420 220121237 http://www.sew-eurodrive.cz

[email protected]

Tel. +45 43 9585-00

Fax +45 43 9585-09 http://www.sew-eurodrive.dk

[email protected]

Copam Egypt for Engineering & Agencies

33 EI Hegaz ST, Heliopolis, Cairo

ALAS-KUUL AS

Reti tee 4

EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +20 2 22566-299 + 1 23143088

Fax +20 2 22594-757 http://www.copam-egypt.com/ [email protected]

Tel. +372 6593230

Fax +372 6593231 [email protected]

Lahti

Karkkila

Libreville

Normanton

Athen

Hong Kong

SEW-EURODRIVE OY

Vesimäentie 4

FIN-15860 Hollola 2

SEW Industrial Gears OY

Valurinkatu 6

FIN-03600 Karkkila

Tel. +358 201 589-300


http://www.sew-eurodrive.fi

Tel. +358 201 589-300


http://www.sew-eurodrive.fi

Tel. +241 7340-11

Fax +241 7340-12

Electro-Services

B.P. 1889

Libreville

SEW-EURODRIVE Ltd.

Beckbridge Industrial Estate

P.O. Box No.1

GB-Normanton, West- Yorkshire WF6 1QR

Tel. +44 1924 893-855

Fax +44 1924 893-702 http://www.sew-eurodrive.co.uk

[email protected]

Christ. Boznos & Son S.A.

12, Mavromichali Street

P.O. Box 80136, GR-18545 Piraeus

SEW-EURODRIVE LTD.

Unit No. 801-806, 8th Floor

Hong Leong Industrial Complex

No. 4, Wang Kwong Road

Kowloon, Hong Kong

Tel. +30 2 1042 251-34

Fax +30 2 1042 251-59 http://www.boznos.gr

[email protected]

Tel. +852 2 7960477 + 79604654


186


Address List


Hungary

Sales

Service

India

Assembly

Sales

Service

Ireland

Sales

Service

Israel

Sales

Italy

Assembly

Sales

Service

Ivory Coast

Sales

Japan

Assembly

Sales

Service

Korea

Assembly

Sales

Service

Latvia

Sales

Budapest

Vadodara

Dublin

Tel-Aviv

Milano

Abidjan

Iwata

Ansan-City

Busan

Riga

SEW-EURODRIVE Kft.

H-1037 Budapest

Kunigunda u. 18

SEW-EURODRIVE India Private Limited

Plot No. 4, GIDC

POR Ramangamdi • Vadodara - 391 243

Gujarat

Alperton Engineering Ltd.

48 Moyle Road

Dublin Industrial Estate

Glasnevin, Dublin 11

Liraz Handasa Ltd.

Ahofer Str 34B / 228

58858 Holon

Tel. +36 1 437 06-58

Fax +36 1 437 06-50 [email protected]

Tel. +91 265 2831086

Fax +91 265 2831087 http://www.seweurodriveindia.com

[email protected]

[email protected]

Tel. +353 1 830-6277


http://www.alperton.ie

Tel. +972 3 5599511

Fax +972 3 5599512 http://www.liraz-handasa.co.il

[email protected]

SEW-EURODRIVE di R. Blickle & Co.s.a.s.

Via Bernini,14

I-20020 Solaro (Milano)

Tel. +39 02 96 9801

Fax +39 02 96 799781 http://www.sew-eurodrive.it

[email protected]

SICA

Ste industrielle et commerciale pour l'Afrique

165, Bld de Marseille

B.P. 2323, Abidjan 08

Tel. +225 2579-44

Fax +225 2584-36

SEW-EURODRIVE JAPAN CO., LTD

250-1, Shimoman-no,

Iwata

Shizuoka 438-0818

SEW-EURODRIVE KOREA CO., LTD.

B 601-4, Banweol Industrial Estate

1048-4, Shingil-Dong

Ansan 425-120

SEW-EURODRIVE KOREA Co., Ltd.

No. 1720 - 11, Songjeong - dong

Gangseo-ku

Busan 618-270

SIA Alas-Kuul

Katlakalna 11C

LV-1073 Riga

Tel. +81 538 373811

Fax +81 538 373814 http://www.sew-eurodrive.co.jp

[email protected]

Tel. +82 31 492-8051

Fax +82 31 492-8056 http://www.sew-korea.co.kr

[email protected]

Tel. +82 51 832-0204


Tel. +371 7139253

Fax +371 7139386 http://www.alas-kuul.com

[email protected]

13


187

13

Address List


Morocco

Sales

Netherlands

Assembly

Sales

Service

New Zealand

Assembly

Sales

Service

Lebanon

Sales

Lithuania

Sales

Luxembourg

Assembly

Sales

Service

Malaysia

Assembly

Sales

Service

Mexico

Assembly

Sales

Service

Norway

Assembly

Sales

Service

Beirut

Alytus

Brüssel

Gabriel Acar & Fils sarl

B. P. 80484

Bourj Hammoud, Beirut

UAB Irseva

Naujoji 19

LT-62175 Alytus

CARON-VECTOR S.A.

Avenue Eiffel 5

B-1300 Wavre

Tel. +961 1 4947-86

+961 1 4982-72

+961 3 2745-39


Tel. +370 315 79204


http://www.sew-eurodrive.lt

Tel. +32 10 231-311

Fax +32 10 231-336 http://www.sew-eurodrive.lu

[email protected]

Johore

Queretaro

Casablanca

SEW-EURODRIVE SDN BHD

No. 95, Jalan Seroja 39, Taman Johor Jaya

81000 Johor Bahru, Johor

West Malaysia

Tel. +60 7 3549409


SEW-EURODRIVE MEXIKO SA DE CV

SEM-981118-M93

Tequisquiapan No. 102

Parque Industrial Queretaro

C.P. 76220

Queretaro, Mexico

Afit

5, rue Emir Abdelkader

MA 20300 Casablanca

Tel. +52 442 1030-300

Fax +52 442 1030-301 http://www.sew-eurodrive.com.mx

[email protected]

Tel. +212 22618372

Fax +212 22618351 [email protected]

Tel. +31 10 4463-700

Fax +31 10 4155-552 http://www.vector.nu

[email protected]

Rotterdam

VECTOR Aandrijftechniek B.V.

Industrieweg 175

NL-3044 AS Rotterdam

Postbus 10085

NL-3004 AB Rotterdam

Auckland

Christchurch

SEW-EURODRIVE NEW ZEALAND LTD.

P.O. Box 58-428

82 Greenmount drive

East Tamaki Auckland

SEW-EURODRIVE NEW ZEALAND LTD.

10 Settlers Crescent, Ferrymead

Christchurch

Moss

SEW-EURODRIVE A/S

Solgaard skog 71

N-1599 Moss

Tel. +64 9 2745627

Fax +64 9 2740165 http://www.sew-eurodrive.co.nz

[email protected]

Tel. +64 3 384-6251


Tel. +47 69 24 10 20

Fax +47 69 24 10 40 http://www.sew-eurodrive.no

[email protected]

188


Address List


Peru

Assembly

Sales

Service

Poland

Assembly

Sales

Service

Serbia

Sales

Singapore

Assembly

Sales

Service

Slovakia

Sales

Portugal

Assembly

Sales

Service

Romania

Sales

Service

Russia

Assembly

Sales

Service

Senegal

Sales

Lima

Lodz

Coimbra

Bucure

St. Petersburg

Dakar ş

Beograd ti

SEW DEL PERU MOTORES REDUCTORES

S.A.C.

Los Calderos, 120-124

Urbanizacion Industrial Vulcano, ATE, Lima

Tel. +51 1 3495280

Fax +51 1 3493002 http://www.sew-eurodrive.com.pe

[email protected]

SEW-EURODRIVE Polska Sp.z.o.o.

ul. Techniczna 5

PL-92-518 Ł ód ź

24 Hour Service

Tel. +48 42 67710-90

Fax +48 42 67710-99 http://www.sew-eurodrive.pl

[email protected]

Tel. +48 602 739 739

(+48 602 SEW SEW) [email protected]

SEW-EURODRIVE, LDA.

Apartado 15

P-3050-901 Mealhada

Sialco Trading SRL str. Madrid nr.4

011785 Bucuresti

ZAO SEW-EURODRIVE

P.O. Box 36

195220 St. Petersburg Russia

SENEMECA

Mécanique Générale

Km 8, Route de Rufisque

B.P. 3251, Dakar

DIPAR d.o.o.

Ustanicka 128a

PC Košum, IV floor

SCG-11000 Beograd

Tel. +351 231 20 9670

Fax +351 231 20 3685 http://www.sew-eurodrive.pt

[email protected]

Tel. +40 21 230-1328


Tel. +7 812 3332522 +7 812 5357142

Fax +7 812 3332523 http://www.sew-eurodrive.ru

[email protected]

Tel. +221 338 494 770


Tel. +381 11 347 3244 / +381 11 288

0393


Singapore

Bratislava

Žilina

SEW-EURODRIVE PTE. LTD.

No 9, Tuas Drive 2

Jurong Industrial Estate

Singapore 638644

SEW-Eurodrive SK s.r.o.

Rybni č ná 40

SK-83554 Bratislava


ul. Vojtecha Spanyola 33

SK-010 01 Žilina

Tel. +65 68621701

Fax +65 68612827 http://www.sew-eurodrive.com.sg

[email protected]

Tel. +421 2 49595201


http://www.sew-eurodrive.sk

Tel. +421 41 700 2513


13


189

13

Address List


190

Slovakia

Spain

Assembly

Sales

Service

Sweden

Assembly

Sales

Service

Switzerland

Assembly

Sales

Service

Thailand

Assembly

Sales

Service

Tunisia

Sales

Slovenia

Sales

Service

South Africa

Assembly

Sales

Service

Banská Bystrica


Rudlovská cesta 85

SK-97411 Banská Bystrica

Celje

Pakman - Pogonska Tehnika d.o.o.

UI. XIV. divizije 14

SLO - 3000 Celje

Tel. +421 48 414 6564


Tel. +386 3 490 83-20

Fax +386 3 490 83-21 [email protected]

Johannesburg

Capetown

Durban

SEW-EURODRIVE (PROPRIETARY) LIMITED

Eurodrive House

Cnr. Adcock Ingram and Aerodrome Roads

Aeroton Ext. 2

Johannesburg 2013

P.O.Box 90004

Bertsham 2013


Rainbow Park

Cnr. Racecourse & Omuramba Road

Montague Gardens

Cape Town

P.O.Box 36556

Chempet 7442

Cape Town


2 Monaceo Place

Pinetown

Durban

P.O. Box 10433, Ashwood 3605

Tel. +27 11 248-7000

Fax +27 11 494-3104 http://www.sew.co.za

[email protected]

Tel. +27 21 552-9820

Fax +27 21 552-9830

Telex 576 062 [email protected]

Tel. +27 31 700-3451


Bilbao

SEW-EURODRIVE ESPAÑA, S.L.

Parque Tecnológico, Edificio, 302

E-48170 Zamudio (Vizcaya)

Jönköping

Basel

Chonburi

Tunis

SEW-EURODRIVE AB

Gnejsvägen 6-8

S-55303 Jönköping

Box 3100 S-55003 Jönköping

Alfred lmhof A.G.

Jurastrasse 10

CH-4142 Münchenstein bei Basel

SEW-EURODRIVE (Thailand) Ltd.

700/456, Moo.7, Donhuaroh

Muang

Chonburi 20000

T. M.S. Technic Marketing Service

5, Rue El Houdaibiah

1000 Tunis

Tel. +34 94 43184-70

Fax +34 94 43184-71 http://www.sew-eurodrive.es

[email protected]

Tel. +46 36 3442-00

Fax +46 36 3442-80 http://www.sew-eurodrive.se

[email protected]

Tel. +41 61 417 1717

Fax +41 61 417 1700 http://www.imhof-sew.ch

[email protected]

Tel. +66 38 454281


Tel. +216 71 4340-64 + 71 4320-29



Address List


Turkey

Assembly

Sales

Service

Ukraine

Sales

Service

USA

Production

Assembly

Sales

Service

Assembly

Sales

Service

Venezuela

Assembly

Sales

Service

Istanbul

Dnepropetrovsk

SEW-EURODRIVE

Hareket Sistemleri San. ve Tic. Ltd. Sti.

Bagdat Cad. Koruma Cikmazi No. 3

TR-34846 Maltepe ISTANBUL

SEW-EURODRIVE

Str. Rabochaja 23-B, Office 409

49008 Dnepropetrovsk

Tel. +90 216 4419164, 3838014,

3738015

Fax +90 216 3055867 http://www.sew-eurodrive.com.tr

[email protected]

Tel. +380 56 370 3211

Fax +380 56 372 2078 http://www.sew-eurodrive.ua

[email protected]

Greenville

SEW-EURODRIVE INC.

1295 Old Spartanburg Highway

P.O. Box 518

Lyman, S.C. 29365

San Francisco

Philadelphia/PA

SEW-EURODRIVE INC.

Pureland Ind. Complex

2107 High Hill Road, P.O. Box 481

Bridgeport, New Jersey 08014

Dayton

SEW-EURODRIVE INC.

30599 San Antonio St.

Hayward, California 94544-7101

SEW-EURODRIVE INC.

2001 West Main Street

Troy, Ohio 45373

Dallas

SEW-EURODRIVE INC.

3950 Platinum Way

Dallas, Texas 75237

Additional addresses for service in the USA provided on request!

Tel. +1 864 439-7537

Fax Sales +1 864 439-7830

Fax Manuf. +1 864 439-9948

Fax Ass. +1 864 439-0566

Telex 805 550 http://www.seweurodrive.com

[email protected]

Tel. +1 510 487-3560


Tel. +1 856 467-2277


Tel. +1 937 335-0036


Tel. +1 214 330-4824


Valencia

SEW-EURODRIVE Venezuela S.A.

Av. Norte Sur No. 3, Galpon 84-319

Zona Industrial Municipal Norte

Valencia, Estado Carabobo

Tel. +58 241 832-9804

Fax +58 241 838-6275 http://www.sew-eurodrive.com.ve

[email protected]

[email protected]

13


191

Index

192

Index

A

Active current, P005.............................................116

Actual value description PI1, P873 ......................131



Additional function 1...............................................57

Additional function 10.............................................70













Additional functions

Setting................................................................55

Address range........................................................98

Adjusting setpoint f2.............................................105

AMA6 .....................................................................33

Anti-friction bearing types.....................................180

ASA3......................................................................33

Automatic adjustment, P320 ................................123

AVT1 ......................................................................33

BE1 ..................................................................165

BE11 ................................................................165

BE2 ..................................................................164

BE5 ..................................................................165

Brake disk thickness, min. ...............................179

Braking torque .................................................179

Braking torque assignment ..............................179

Work done .......................................................179

Working air gap................................................179

Brake application time, P732 ...............................128

Brake coil, technical data.....................................182

Brake disk thickness ............................................179

Brake rectifier BEM..............................................177

Brake release time, P731 ....................................128

Brake release without enable ................................53

Brake release without enable, P738 ....................128

Brake type

Setting................................................................53

Brakemotors DR.71- DR.132 inspection..............166

Brakemotors DR.71-DR.80..................................162

Brakemotors DR.90-DR.100................................163

Braking resistors

External............................................................181

Internal.............................................................181

Braking torque assignment ..................................179

Braking torque, brake ..........................................179

Bus configuration ...................................................60

B

Ball bearing types ................................................180

BEM

Connection.........................................................42

Technical data..................................................177

BE05 ....................................................................164

BE1 ......................................................................165

BE11 ....................................................................165

BE2 ......................................................................164

BE5 ......................................................................165

Binary control ...................................................30, 79

Block check character BCC ...................................99

Boost, P321 .........................................................123

Brake

BE05 ................................................................164

BE05-BE11, replacing the brake disk ..............168

BE05-BE11, setting the working air gap ..........167

C

Cable cross section ...............................................26

Cable glands..........................................................16

CCW rotation, enable ............................................32

Coding of process data..........................................92

Communication interface .......................................89

Configuration

DR.71-DR.80 brakemotors ..............................162

DR.90-DR.100 brakemotors ............................163

Motor DR.71-DR.132 .......................................160

Configuration with central controller and fieldbus 107

Connection

BEM ...................................................................42

DBG ...................................................................46

MBG11A ............................................................43

MLG11A.............................................................39

MLG21A.............................................................39

MLU11A.............................................................38


Index

MLU12A .............................................................38

MLU13A .............................................................38

MNF11A.............................................................40

Motor, overview..................................................36

Motor, when mounted close to the motor...........34

MOVIMOT® basic unit .......................................32

MWA21A............................................................44

PC ......................................................................47

PE ......................................................................29

RS-485 bus master ............................................45

Safety notes .........................................................9

URM...................................................................41

Control mode .........................................................55

Control setpoint source, P100..............................120

Cooling type, P341...............................................123

Current limitation, adjustable............................57, 58

Current limit, P303 ...............................................123

CW rotation, enable ...............................................32

E

Earth-leakage circuit breaker.................................28

EMC-compliant installation ....................................30

Enable hours, P016 .............................................117

Enabling direction of rotation ...........................32, 90

Error code, P080...084.........................................119

Error status, P012................................................117

Exclusion of liability..................................................6

Extended storage.................................................158

F

Factory setting, P802...........................................129

Fieldbus .................................................................89

Firmware basic unit, P076 ...................................119

Fixed setpoint n0...n3, P170...P173.....................122

Frequency, P002 .................................................116

Function expansion by setting individual parameters.........................................104

Function of the signal relay K1, P620 ..................126

Function with RS-485 master ................................97

D

Damp locations ......................................................16

DBG

Basic display ....................................................145

Connection.........................................................46

Copy function ...................................................149

Key assignment ...............................................143

Language selection..........................................144

Manual operation mode ...................................147

Parameter mode ..............................................145

Parameter setting.............................................104

Part number .....................................................142

Transferring the parameter set ................108, 149

DC link voltage, P008 ..........................................116

Deactivating mechanical controls, P102 ..............120

Delay time, P501..................................................124

Designated use ........................................................7

Diagnostics interface X50 ....................................180

DIM slot option, P072...........................................119

DIP switch setting S1/S2, P017 ...........................117

DIP switches

S1 and S2 ..........................................................50

Direction of rotation enable ....................................86

Disposal ...............................................................158

Documentation, additional .......................................8

Drive-ID module

Description .......................................................135

Disassembly.....................................................154

I

G

Group address .......................................................98

H

Heat sink temperature, P014 ...............................117

Hoist application ..............................................67, 74

Hoist applications.....................................................8

Hoist, VFC operating mode .................................126

Hybrid cable...........................................................36

Identification...........................................................13

Idle .........................................................................98

Input contactor .......................................................28

Inspection

DR.71- DR.132 brakemotors ...........................166

Motor DR.71-DR.132 .......................................161

Inspection intervals ..............................................159

Installation................................................................8

Close to the motor .............................................23

In damp locations...............................................16

Input contactor ...................................................28

MBG11A ............................................................21

MLU13A.............................................................18

MNF11A.............................................................19

MWA21A............................................................22

Notes .................................................................16


193

Index

194

Turning the terminal box ..................................155

URM...................................................................20

Installation altitude .................................................30

Installation close to the motor

Installation dimensions.......................................23

Startup information.............................................86

Installation tolerances ............................................15

Integrating MOVIMOT® into MOVITOOLS® .......103

Integrator ramp ......................................................49

Interface adapter ....................................................47

Inverter status, P010............................................116

IxR adjustment, P322...........................................123

L

LED ......................................................................134

Line filter MNF11A ...............................................177

Line fuses...............................................................26

List of errors .........................................................151

Lower motor power rating ......................................52

Low-noise operation...............................................52

M

Mains off monitoring, P523 ..................................124

Mains phase failure monitoring, deactivating .........71

Mains phase failure monitoring, P522..................124

Maintenance intervals ..........................................159

Manual operation with DBG

Activation .........................................................147

Deactivation .....................................................149

Display .............................................................147

Operation .........................................................148

Manual operation with MOVITOOLS® MotionStudio

Activation/deactivation .....................................138

Control .............................................................140

Reset................................................................141

Timeout monitoring ..........................................141

Manual reset, P840..............................................130

Maximal frequency.................................................49

Maximum frequency...............................................49

Maximum speed, P302 ........................................122

MBG11A

Connection.........................................................43

Installation..........................................................21

Operation .........................................................136

Startup ...............................................................81

Technical data..................................................178

Message processing ............................................100

Message structure .................................................97

Minimum frequency ...............................................49

Minimum frequency 0 Hz .......................................66

Minimum speed, P301 .........................................122

MLG11A

Connection.........................................................39

Operation .........................................................136

Startup ...............................................................81

Technical data .................................................176

MLG21A

Connection.........................................................39

Operation .........................................................136

Startup ...............................................................81

Technical data .................................................176

MLU11A

Connection.........................................................38

Technical data .................................................176

MLU12A

Connection.........................................................38

MLU13A

Connection.........................................................38

Installation..........................................................18

Technical data .................................................176

MLU21A

Technical data .................................................176

MNF11A

Connection.........................................................40

Installation..........................................................19

Technical data .................................................177

Modular terminal box, turning ..............................155

MotionStudio

Manual operation, description..........................138

Motor

Connection type.................................................86

Connection when mounted close to the motor ..34

Enabling the direction of rotation .......................86

Motor protection.................................................86

Motor cable length, P347.....................................124

Motor DR.71-DR.132

Design..............................................................160

Inspection ........................................................161

Motor protection...............................................51, 86

Motor protection using TH .....................................62

Motor protection, P340 ........................................123

Motor terminal assignment ....................................37

Motor utilization, P006 .........................................116

Mounting close to the motor

Connection MOVIMOT® and motor...................34

Unit designation .................................................14

MOVILINK® unit profile .........................................92


Index

MOVITOOLS®

Parameter setting.............................................104

Transferring the parameter set ........................108

MOVITOOLS® MotionStudio ...............................102

MWA21A

Connection.........................................................44

Installation..........................................................22

Operation .........................................................137

Startup ...............................................................83

Technical data..................................................178

N

Nameplate

Inverter...............................................................13

Mounting close to the motor...............................14

No load vibration damping .....................................52

No-load vibration damping, P325.........................123

O

ON hours, P015 ...................................................117

Operating display .................................................134

Operating mode .....................................................55

Operating mode (display), P700 ..........................119

Operating mode, P700.........................................126

Operating status, P011 ........................................116

Operation

For binary control ...............................................80

Safety notes .........................................................9

With MBG11A ..................................................136

With MLG11A...................................................136

With MLG21A...................................................136

With MOVITOOLS® MotionStudio...................138

With MWA21A, setpoint generator...................137

Operation, low-noise ..............................................52

Other applicable documentation ..............................8

Output current (value), P004................................116

P

Paint protection cap .................................48, 89, 102

Paint protection film .................................48, 89, 102

Parameter list.......................................................110

Parameter lock, P802 ..........................................129

Parameter set transfer using MOVITOOLS®.......108

Parameter setting.................................................104

Parameter 000 .....................................................116

Parameter 002 .....................................................116

Parameter 004 .....................................................116

Parameter 005 .....................................................116

Parameter 006 .....................................................116

Parameter 008 .....................................................116

Parameter 009 .....................................................116

Parameter 010 .....................................................116

Parameter 011 .....................................................116

Parameter 012 .....................................................117

Parameter 014 .....................................................117

Parameter 015 .....................................................117

Parameter 016 .....................................................117

Parameter 017 .....................................................117

Parameter 018 .....................................................118

Parameter 019 .....................................................118

Parameter 020 .....................................................118

Parameter 031 .....................................................118

Parameter 032 .....................................................118

Parameter 033 .....................................................118

Parameter 050 .....................................................118

Parameter 051 .....................................................118

Parameter 070 .....................................................118

Parameter 071 .....................................................118

Parameter 072 .....................................................119

Parameter 076 .....................................................119

Parameter 094 .....................................................119

Parameter 095 .....................................................119

Parameter 096 .....................................................119

Parameter 097 .....................................................119

Parameter 098 .....................................................119

Parameter 099 .....................................................119

Parameter 100 .....................................................120

Parameter 102 .....................................................120

Parameter 130 .....................................................121

Parameter 131 .....................................................121

Parameter 132 .....................................................121

Parameter 160 .....................................................122

Parameter 161 .....................................................122

Parameter 300 .....................................................122

Parameter 301 .....................................................122

Parameter 302 .....................................................122

Parameter 303 .....................................................123

Parameter 320 .....................................................123

Parameter 321 .....................................................123

Parameter 322 .....................................................123

Parameter 323 .....................................................123

Parameter 324 .....................................................123

Parameter 325 .....................................................123

Parameter 340 .....................................................123

Parameter 341 .....................................................123

Parameter 347 .....................................................124

Parameter 500 .....................................................124


195

Index

196

Parameter 501 .....................................................124

Parameter 522 .....................................................124

Parameter 523 .....................................................124

Parameter 600 .....................................................125

Parameter 620 .....................................................126

Parameter 700 (display).......................................119

Parameter 700 (setting) .......................................126

Parameter 710 .....................................................128

Parameter 720...722 ............................................128

Parameter 731 .....................................................128

Parameter 732 .....................................................128

Parameter 738 .....................................................128

Parameter 802 .....................................................129

Parameter 803 .....................................................129

Parameter 805 .....................................................129

Parameter 810 .....................................................129

Parameter 811 .....................................................129

Parameter 812 .....................................................129

Parameter 840 .....................................................130

Parameter 860 .....................................................130

Parameter 870 .....................................................130

Parameter 871 .....................................................130

Parameter 872 .....................................................130

Parameter 873 .....................................................131

Parameter 874 .....................................................131

Parameter 875 .....................................................131

Parameter 876 .....................................................131

Parameters

Depending on controls .....................................132

Parameters 080...084 ..........................................119

Parameters 170...173 ..........................................122

PC, connection.......................................................47

PE connection........................................................29

PI 1 Actual value (display), P097 .........................119



PO data, P876 .....................................................131

PO 1 Setpoint (display), P094..............................119



Pre-magnetization, P323 .....................................123

Process data

Process input data .............................................94

Process output data ...........................................93

Protection devices..................................................31

PWM frequency ...............................................52, 63

PWM frequency, P860 .........................................130

R

Ramp times............................................................49

Ramp times, extended...........................................57

Ramp t11 down, P131 .........................................121

Ramp t11 up, P130..............................................121

Rapid start / stop....................................................64

Rapid start / stop and motor protection using TH ..71

Rated output current, P071..................................118

Rated voltage.........................................................26

Replacing MOVIMOT® ........................................153

Replacing the brake disks of brakes BE05-BE11 168

Replacing units ....................................................153

Request message................................................101

Reset, manual, P840 ...........................................130

Response message .............................................101

Rights to claim under limited warranty.....................6

RS-485

Address range ...................................................98

Connection RS-485 bus master.........................45

Function with RS-485 master ............................97

Group address ...................................................98

Group address, P811.......................................129

RS-485 address, P810 ....................................129

RS-485 address, selection.................................51

RS-485 interface................................................31

Technical data interface...................................180

Timeout interval, P812.....................................129

User data type ...................................................98

S

Safe disconnection ..................................................9

Safety functions .......................................................7

Safety Notes ............................................................7

Safety notes

Electrical connection............................................9

General ................................................................7

Installation............................................................8

Operation .............................................................9

Storage ................................................................8

Structure ..............................................................6

Transportation......................................................8

"Easy" startup ......................................48, 89, 102

Service.................................................................157

Set the working air gap

Brake BE05-BE11............................................167

Setpoint description PO1, P870...........................130




Index

Setpoint f1..............................................................49

Setpoint n_f1, P160 .............................................122

Setpoint n_f1, P161 .............................................122

Setpoint potentiometer f1 .......................................49

Setpoint stop function ..........................................137

Setpoint stop function, P720 ................................128

Setting output X10, P051 .....................................118

Setting setpoint potentiometer f1, P020 ...............118

Setting signal relay K1, P050 ...............................118

Setting switch f2, P018 ........................................118

Setting switch t1, P019 ........................................118

Setting terminal X6-7,8, P033 ..............................118

Setting terminal X6.11,12, P031 ..........................118

Setting terminal X6.9,12, P032 ............................118

SEW Service........................................................157

Slip compensation, deactivated .............................78

Slip compensation, P324 .....................................123

Speed monitoring...................................................55

Speed monitoring, extended ..................................74

Speed monitoring, P500 ......................................124

Speed, P000 ........................................................116

Spring terminal, Use...............................................27

Standstill current, P710........................................128

Start delimiter.........................................................98

Start offset, P722 .................................................128

Start / Stop speed, P300......................................122

Startup

Adding functions by setting individual parameters.....................................................104

By transferring the set of parameters...............108

Note for installation close to the motor...............86

with binary control ..............................................79

With controller and fieldbus..............................107

With MBG11A ....................................................81

With MLG11A.....................................................81

With MLG21A.....................................................81

With MWA21A....................................................83

With option P2.A ................................................86

"Easy" ................................................................48

"Expert" ............................................................102

Startup mode, P805 .............................................129

Stop ramp t13, P136 ............................................121

Stop setpoint, P721..............................................128

Storage ....................................................................8

Structure of the safety notes ....................................6

Supply system leads ..............................................26

Switch f2 ................................................................49

Switch t1 ................................................................49

T

Target group ............................................................7

Technical Data

MOVIMOT® 400 V / 50 Hz or 400 V / 100 Hz .170

MOVIMOT® 460 V / 60 Hz ..............................172

Tension spring terminal, Use .................................27

Terminal configuration, P600...............................125

Terminal, Use ........................................................27

Tightening torque

for MOVIMOT® terminals ..................................25

Timeout monitoring ........................................98, 141

Torque, reduced ....................................................70

Transferring the parameter set using

MOVITOOLS®...........................................108, 109

Transferring the parameter set (with DBG)..........149

Transportation..........................................................8

Turning the terminal box ......................................155

U

Unit designation

Inverter...............................................................13

Mounting close to the motor ..............................14

Unit identification ...................................................13

Unit type, P070 ....................................................118

URM

Connection.........................................................41

Installation..........................................................20

Technical data .................................................177

USB11A .................................................................47

UWS21B ................................................................47

V

Voltage relay URM...............................................177

W

Work done, brake ................................................179

Working air gap, brake.........................................179

0 ... 9

24 V supply ............................................................30


197

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SEW-EURODRIVE MM..D MOVIMOT® inverter Operating Instructions

Assistant Bot

®

Edition 12/2007

Operating Instructions

Contents

1 General Information

1.1

Structure of the safety notes

1.2

Rights to claim under limited warranty

1.3

Exclusion of liability

2 Safety Notes

2.1

General

2.2

Target group

Only qualified personnel

2.3

Designated use

2.3.1

Safety functions

2.3.2

Hoist applications

2.4

Other applicable documentation

2.5

Transportation, storage

2.6

Installation

2.7

Electrical connection

2.8

Safe disconnection

2.9

Operation

3 Unit Design

3.1

MOVIMOT

inverter

3.2

Unit designations

3.2.1

Sample motor nameplate

3.2.2

Sample inverter nameplate

MM 15 D – 503 – 00

3.2.3

Unit identification

3.2.4

"Mounting close to the motor" design with option P2.A

4 Mechanical Installation

4.1

MOVIMOT

gearmotor

4.1.1

Before you start

4.1.2

Installing MOVIMOT

4.1.3

Installation in damp locations or in the open

4.2

MLU11A/MLG..A option

4.2.1

Scope of delivery

4.2.2

Assembly

4.3

MLU13A option

4.4

MNF11A option

4.5

URM/BEM option

4.6

Installing MBG11A

A:

B:

4.7

MWA21A option