R. STAHL Series 300 EAGLE Operator interface, Series 400 Panel PC, Series 500 Thin Clients Thin Client Operating Instructions

Operating Instructions

MT-xx6-A

Series 300 EAGLE

Series 400 Panel PC

Series 500 Thin Clients

(valid for HW Revision 3)

R. STAHL HMI Systems GmbH

Im Gewerbegebiet Pesch 14

50767 Köln

HW-Rev. MT-xx6-A-Fx:

HW-Rev. MT-xx6-A-Tx:

03.00.11

03.00.21

Operating Instructions Version:

Issue date:

03.00.08

12.02.2013

Operating Instructions MT-xx6-A Disclaimer

Disclaimer

Publisher and copyright holder:



D-50767 Köln

Company located at:

Court of registration:

VAT number:

Cologne

District court Cologne, HRB 30512

DE 812 454 820

Telephone: (switchboard) +49/(0)221/ 5 98 08 - 200

(hotline) - 59

Fax:

E-mail: (switchboard) [email protected]

- 260

(otline) [email protected]

• All rights reserved.

• This document may not be reproduced in whole or in part except with the written consent of the publisher.

• This document may be subject to change without notice.

This documentation has been produced and checked with due care.

R. STAHL HMI Systems GmbH shall, however, not accept liability for any mistakes in this and all other documents.

Any warranty claims are limited to the right to demand amendments. Liability for any damage that might result from the content of this description or all other documentation is limited to clear cases of premeditation.

We reserve the right to change our products and their specifications at any time, provided it is in the interest of technical progress. The information in the current manual (in the internet and on

CD/DVD) or in the operating instructions included with the operator interface applies.

Trademarks

The terms and names used in this document are registered trademarks and/or products of the companies in question.

WINDOWS ® 95/98/2000/NT/ME/XP/Vista/7/Server are registered trademarks of MICROSOFT

Corporation, USA.

Copyright © 2013 R. STAHL HMI Systems GmbH. Subject to alterations.

Page 2 of 52



R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013

Operating Instructions MT-xx6-A

Table of contents

10.1

10.2

10.3

11

11.1

11.2

11.3

5.6

5.7

6

7

7.1

7.1.1

7.1.2

7.1.3

7.1.3.1

8

8.1

8.2

8.3

9

9.1

9.2

9.2.1

9.2.2

9.2.3

10

1

2

2.1

2.2

2.3

3

3.1

3.2

4

5

5.1

5.2

5.3

5.4

5.5

Description

Disclaimer


Preface

Device function

MT-3x6-A (Series 300 EAGLE)

MT-4x6-A (Series 400 Panel PC)

MT-5x6-A (Series 500 Thin Clients)

Technical Data

Additionally for MT-3x6-A (EAGLE)

Additionally for MT-4x6-A (Open HMI)

Conformity to standards

Certificates

ATEX

IECEx

DNV

LR

GOST-R

CSA

UL-BR

Marking

Power supply

Operator interfaces

All circuits in zone 2 and 22

With circuits in zone 1 and 21

Operator interface terminals

Tightening torque

Permitted maximum values

External, non-intrinsically safe circuits

External inherently safe optical interface

External intrinsically safe circuits

Type code

Certificate

Order variant

MT-3x6-A (EAGLE)

MT-4x6-A (Panel PC)

MT-5x6-A (Remote HMI Thin Client)

Safety Advice

Installation and operation

Cautionary note

Special conditions

Installation

General information

MT-xx6-A

Installation via USB-interfaces





Page

2

13

14

18

18

12

12

12

12

13

13

18

18

19

20

21

21

21

21

22

22

22

23

10

10

11

12

12

10

10

10

10

10

10

6

6

7

7

3

6

6

9

9

9

Page 3 of 52

Operating Instructions MT-xx6-A Table of contents

13.3.1

13.3.1.1

13.3.1.2

13.3.1.3

13.3.2

13.3.2.1

13.3.2.2

14

14.1

14.1.1

14.2

14.2.1

14.3

15

15.1

11.3.1

11.3.2

11.4

11.4.1

11.4.2

11.4.2.1

11.4.2.2

12

12.1

12.2

13

13.1

13.2

13.2.1

13.2.2

13.2.2.1

13.3

Software installation using a USB Memory Stick

Software installation with external USB devices

USB interfaces

I.S. USB interfaces USB0, USB2

Ex-nA USB interfaces USB1, USB3

Connection variations for Ex-nA USB interfaces

Connection terminal

Assembly and disassembly


Cut-out MT-xx6-A

Operation


Connections

Dip switch settings S3 and S4

Status LEDs

LEDs

Connection of Readers

Serial connection versions

Type RSi1 connection version 1

Type RSi1 connection version 2

Type RSi2 connection version

Wiegand connection versions

Type WCR1 connection version

Type WCR2 connection version

Exicom-SHD-xxx hard disk

Installation of hard disk

Mechanical dimensions

Connections

Safety advice

Hard disk replacement

Maintenance, service

Servicing

15.2

15.3

16

17

17.1.1

17.1.2

18

Saving data with MT-3x6-A

Time function

Troubleshooting

Disposal

ROHS directive 2002/95/EC

China ROHS labelling

Front panel resistance

35

35

36

36

36

36

37

18.1

18.2

18.3

18.3.1

Design

Materials

Material properties

Entire device

37

37

37

38

18.3.2

18.3.3

18.3.4

Membrane top (Polyester)

Touch screen

Front panel seal

38

40

41

19

Page 4 of 52

General Information 42




32

33

33

33

31

31

31

32

32

32

34

34

34

35

35

26

26

26

26

26

27

28

29

29

31

23

23

24

24

24

24

25


19.1

19.2

19.2.1

19.2.2

19.2.3

19.2.4

19.2.4.1

19.2.4.2

19.2.5

19.2.5.1

19.2.6

20

21

22

Keyboard features

MT-4x6-A (Panel PC)

Licensing issues

Recovery Stick

Back-up

Initial start-up

Initial start-up XP Pro/WIN 7

Initial start-up XP Embedded

Switching off/closing down

Note on XP Embedded

Installation Windows XP Professional

CSA Control Drawing

Declaration of EC conformity

Release notes


43

44

44

45

46

49

50

42

43

43

43

43

43

43



R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 5 of 52

Operating Instructions MT-xx6-A Preface

1 Preface

These Operating Instructions contain all aspects relevant to explosion protection for the

MT-xx6-A operator interfaces (series 300 Eagle, series 400 Open HMI - Panel PC´s and series

500 Remote HMI Thin Clients). They also contain information on the connection and installation of these devices. Please also refer to additional documentation included in the delivery, such as the examination certificate and the hardware manual, which contain further important information.

These operating instructions contain a joint description of all three product lines: Eagle,

Panel PC´s and Thin Clients. Any differences between the three product lines will be explicitly mentioned and dealt with. As a rule, though, the information contained in these operating instructions applies to all models of the MT-xx6-A series.

The MT-xx6-A operator interfaces with display sizes of 26 cm/10.4", 38 cm/15" and 48 cm/19" will be available in Hardware Revision 3.

For the correct operation of all associated components please note, in addition to these operating instructions, all other operating instructions enclosed in this delivery as well as the operating instructions of the additional equipment to be connected.

Please also note that all certificates of the operator interfaces can be found in a separate document !

2 Device function

The MT-xx6-A operator interfaces are explosion-proof equipment for installation in hazardous areas and can be installed in zones 2 and 22 with outputs for zones 1 and 21.

All devices have a modular structure, which makes changes and maintenance easy. They can be integrated into control cabinets or panels, etc.

2.1 MT-3x6-A (Series 300 EAGLE)

The MT-3x6-A operator interfaces have been designed for the visualisation of medium-sized automation tasks, operation as built-in device and tankfarm application in hazardous areas. The

EAGLE operating stations have been designed to run with a proprietary operating system, making them highly secure against external manipulation.

Users operate the device via the membrane keyboard integrated into the front plate and via the

LCD display with touch screen.

Communication with control and automation systems runs via the serial interfaces (RS-232

RS-422/485, Ethernet) connected in the "e"-area at the back of the devices. Various peripheral devices, such as barcode scanners, card readers, USB sticks and WLAN / Bluetooth modules can be connected via USB interfaces or optional fitted modules.

With a wealth of functions, these operator interfaces provide optimum visualization. Their active communication concept in combination with integrated functionality reduce the automation system workload.

2.2 MT-4x6-A (Series 400 Panel PC)

The MT-4x6-A devices are robust Panel PCs for hazardous areas. With their pre-installed

Windows operating systems they are ready to run straight away.

As a standard, all Panel PC`s are equipped with a touch screen and several interfaces and are based on the powerful ATOM technology (1.6 GHz clock frequency), making them the most powerful devices on the market.

Page 6 of 52




Operating Instructions MT-xx6-A Technical Data

2.3 MT-5x6-A (Series 500 Thin Clients)

The MT-5x6-A devices of the 500 series can be integrated into modern networks as Thin Clients or with a KVM box via KVM-over-IP, thus providing ideal and flexible access options with central data administration.

The MT-5x6 device, which are used for operation and visualization, are located in the hazardous area, whereas the PC that is operated is located in the safe area. Each ERP/MES network can be accessed from each Thin Client via the IP address.

The Thin Client system supports both modern technologies such as DVI and USB and older technologies such as VGA and PS/2.

3 Technical Data

Function / Equipment

Display type

Display size

Resolution in pixels

Display

Touch Screen normal

Sunlight readable

Backlight

Service life of backlight at +10°C at +35°C at +55°C

Brightness normal

Sunlight readable

Contrast normal

Sunlight readable

Keyboard

Functional keys

Soft keys

Cursor keys

Alphanumeric keys

System keys

Additional keyboard

Trackball/Joystick

Power supply

Connections

Power supply

Power consumption [A] max. operating voltage U m

MT-xx6-A

Real-time clock

Data buffer

Battery

Capacitor

MT-306-A

MT-406-A

MT-316-A

MT-416-A

MT-336-A

MT-436-A-(SR)

MT-536-A-(SR)

-

TFT Color,

16,777,216 Colors

26 cm (10.4")

MT-306-A

VGA 640 x 480

SVGA 800 x 600

MT-406-A

SVGA 800 x 600

38 cm (15")

XGA 1024 x 768

Touch screen on glass

8-wire analogue resistive

5-wire analogue resistive

LED background lighting

130,000 h 500,000 h

MT-456-A

MT-556-A

48 cm (19")

SXGA 1280 x 1024

-

50,000 h

55,000 h

40,000 h

VGA 450 cd/m²

SVGA 400 cd/m²

-

70,000 h

50,000 h

350 cd/m²

1000 cd/m² min. 500:1, typ. 700:1

- min. 400:1, typ. 700:1 typ. 600:1

Polyester membrane on aluminium plate (> 1 million actions)

-

-

350 cd/m²

-

1000:1

-

12

10

Yes

12

14

12 no no

8 no no no no no no optional 100 mA max. power consumption

105 Keys or

107 keys with integrated trackball / joystick

(variant with trackball/joystick not for MT-3x6-A) optional for MT-4x6-A and MT-5x6-A

8 no no no no

Directly in the integrated connection box via screw terminals, 2.5 mm² green (Ex-nA)

24 VDC (20.4 to 28.8 VDC)

1.2 A

30 VDC

Yes

Lithium battery and capacitor buffered, maintenance-free

> 5 years at least 4 days




Operating Instructions MT-xx6-A Technical Data

Function / Equipment

Status display LEDs below the back cover

Interfaces

Ethernet

Copper (Tx)

Optical fibre (Fx)

USB

PS/2

Serial COM1

Readers COM2

Fieldbus

Eagle

Panel PC

Audio

Data cable/-lenght

Copper (Tx)

Optical fibre (Fx)

Front plate

Housing

Housing protection type

Operating temperature range

Operation

Operation with heater *

Operation with heater **, housing insulation and protective screen

Storage temperature range

* Comment

** Comment

Heat dissipation

Relative humidity

Vibration

Operation

Transport:

Shock loading

Operation

Transport:

Dimensions [mm]

Front (w x h)

Cut-out w x h [mm] (+/- 0.5)

Depth of cut-out

Wall thickness

Mounting position

Weight [kg]

Device

Fixing frame

MT-306-A

MT-406-A

MT-316-A

MT-416-A

MT-336-A

MT-436-A-(SR)

MT-536-A-(SR)

for activity on

- Solid state flash drive or HD

- Ethernet link

- COM 1 and COM 2

Either Tx or Fx

10/100BaseTx, 10/100 Mbit (Ex-nA)

MT-456-A

MT-556-A

100BaseFx, 100 Mbit, inherently safe (Ex op is)

2x Ex-nA; 2x Ex-ib/ic

For external keyboard, mouse*, trackball*, joystick* (all Ex-ib/ic)

* not available for MT-3x6-A

RS-232, RS-422, RS-485 (Ex-nA)

Barcode scanner, Wiegand reader, Proximity reader interface (all Ex-ib/ic) not for Thin Client

Profibus with 9185/12-46-10

MPI with MPI Box SSW7-RK512-RS-422

MPI with MPI Box SSW7-HMI-RS-422

Line Out output (Ex-nA) up to 100 m via CAT5 installation cable AWG22 up to 2000 m via 62,5/125

μm (core-/external cross section) multi-mode optical fibre cable

Polyester on seawater-proof aluminium with touch technology and safety glass (standard) or

Stainless steel on seawater-proof aluminium with touch-technology and safety glass,

F-keys polyester

- - yes

(not MT-336-A) yes

Stainless steel

IP66

-

20°C … + 55°C*

-

30°C … + 55°C*

- 40°C

… + 55°C*

-

30°C … + 60°C in the case of MT-4x6-A and MT-5x6-A: at +55°C for a maximum of 5 hours, at +50°C for continuous operation (24/7)

** The heater used must be of such a design that the temperature inside the operator interface's housing does not fall below -20°C (-30°C only at the front) ! approx. 50 % via front plate, approx. 50 % via housing

90% at + 40 °C, without condensation

3 to 22 Hz: 1 mm

22 to 500 Hz: 9.8 m/s² = 1 g

3 to 9 Hz: 3.5 mm

9 to 500 Hz: 9.8 m/s² = 1 g

150 m/s² = about 15 g / 11 ms

250 m/s² = about 25 g / 6 ms

400 x 270 372 x 270 440 x 340 535 x 425

385.5 x 257.5 359.5 x 257.5 427.5 x 327.5 522.5 x 412.5

150 165

13.00

0.6

8 vertical or horizontal

12.60

0.6

17.30

0.7

23.5

0.9

Page 8 of 52




Operating Instructions MT-xx6-A Conformity to standards

3.1 Additionally for MT-3x6-A (EAGLE)

Processor

Main memory [Mbyte]

Data memory [Mbyte]

Operating system:

Languages

Number of protocol drivers

Number of process images

Number of texts / messages

Number of variables per page

Number of messages

Font sets

Configuration memory type

LX 800, 266 MHz

256

256

RT Target global, multilingual language support a maximum of 4 simultaneously

> 1000 dynamic dynamically limited by main memory

255

4096 fault messages, 4096 operation messages

4 independent Windows unicondensed fonts

Solid state flash drive

3.2 Additionally for MT-4x6-A (Open HMI)

Processor

Working memory [GB]

Data memory [GB]

Type of data memory

Standard

Optional

Operating system

Standard Software

ATOM 1.6 GHz

1 or 2

4 or 16

Solid state flash drive expansion to Exicom-SHD-xxx hard disk

100 GB instead of flash drive

Windows XP Embedded

Windows XP Professional

Windows 7 Ultimate

WIN CC flexible, iFix, RSView

(for further software solutions, please refer to our homepage)

Via Multi-Language interface of Windows XP embedded (25 languages) Global language support

4 Conformity to standards

The MT-xx6-A operator interfaces comply with the following standards and directives:

Standard

Directive 94/9/EC

1st supplement

Classification

IEC 60079-0 : 2011

IEC 60079-1 : 2007

IEC 60079-7 : 2006

IEC 60079-11 : 2011

IEC 60079-15 : 2010

IEC 60079-18 : 2009

IEC 60079-28 : 2006

IEC 60079-31 : 2008

General requirements

Flameproof enclosure "d"

Increased safety "e"

Intrinsic safety "i"

Type of protection "n"

Encapsulation "m"

Optical radiation "op is"

Protected by enclosures "t" (dust)

Electromagnetic compatibility

Directive 2004/108/EC

EN 61326-1 : 2008

IEC 61000-6-2 : 2005

General requirements

Immunity

IEC 61000-6-4 : 2011 Emission




Operating Instructions MT-xx6-A Certificates

5 Certificates

The MT-xx6-A operator interfaces are certified for installation in the following areas: according to ATEX Directive 94/9/EC for installation in zones 2 and 22

IECEx (International Electrotechnical Commision System for Certification to

DNV

LR

Standards for Electrical Equipment for Explosive Atmospheres)

(Det Norske Veritas)

(Lloyd´s Register)

GOST-R (Russion certification)

CSA (Canadian Standard Association)

UL-BR (UL do Brasil Certificações

– INMETRO)

5.1 ATEX

The ATEX certificates are listed under the following certification numbers:

Certificate number for MT-xx6-A: TÜV 11 ATEX 7103 X

5.2 IECEx

The IECEx certificates are listed under the following certification numbers:

Certificate number for MT-xx6-A: IECEx TUR 11.0015X

You can access all IECEx certificates on the official website of the IEC under their certificate number. http://iecex.iec.ch/iecex/iecexweb.nsf/welcome?openform

.

5.3 DNV

The DNV certification is listed below the following numbers:

Certificate number:

File number:

Job Id:

A-12989

899.60

262.1-001689-6

5.4 LR

The LR (Lloyd´s Register) certificate is listed under the following certification number:

Certificate number: 11/20032

5.5 GOST-R

The GOST-R certification is listed below the following number:

Certificate number:

РОСС DE.ГБ04.B01741

5.6 CSA

The CSA certificate is listed under the following certification number:

Certificate number: 2512677

5.7 UL-BR

The UL-BR certificate is listed under the following certification number:

Certificate number: UL-BR 12.0398X

Page 10 of 52




Operating Instructions MT-xx6-A Marking

6 Marking

Manufacturer

Type code

CE classification:

Testing authority and certificate number:

Ex classification:

ATEX guideline 94/9/EC

MT-xx6-A-Tx

MT-xx6-A-Fx

IECEx

MT-xx6-A-Tx

MT-xx6-A-Fx

GOST-R

MT-xx6-A-Tx

MT-xx6-A-Fx

CSA

UL-BR

MT-xx6-A-Tx

MT-xx6-A-Fx


MT-3x6-A / MT-4x6-A / MT-5x6-A c

0158

TÜV 11 ATEX 7103 X

IECEx TUR 11.0015X e

II 3 (2/3) G Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc

II 3 (2/3) D Ex ia tc [ib Db] [ic] IIIC T80°C Dc IP66 e

II 3 (2/3) G Ex d e ia ib mb nA [ib op is Gb] [ic] IIC T4 Gc

II 3 (2/3) D Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66

Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc

Ex ia tc [ib Db] [ic] IIIC T80°C Dc IP66

Ex d e ia ib mb nA [ib op is Gb] [ic] IIC T4 Gc

Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66

2ExdeiaibmbnA[ib][ic]IICT4

DIP A21 TA80°C, IP66

2ExdeiaibmbnA[ibopis][ic]IICT4

DIP A21 TA80°C, IP66

Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc, Type 4X, IP66

Class II, Division 2, Groups E, F, G, T80°C

Ex ia tc [ib ic] IIIC T80°C Dc, IP66

Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc

Ex ia tc [ib Db] [ic] IIIC T80°C Dc IP66

Ex d e ia ib mb nA [ib op is Gb] IIC T4

Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66




Operating Instructions MT-xx6-A Power supply

7 Power supply

7.1 Operator interfaces

Power supply: 24.0 VDC (min. 20.4 VDC , max. 28.8 VDC)

Um = 30 VDC

Power consumption:

7.1.1

(for connected circuits in zone 1)

MT-xx6-A

All circuits in zone 2 and 22

1.2 A

If the operator interface and all connected circuits are solely used in zone 2 or 22, the operator interface can be supplied with the required rated voltage of

U rated

= 24 VDC (+20% / -15%)

7.1.2 With circuits in zone 1 and 21

If the operator interface is run in zone 2 and connected to intrinsically safe circuits / devices in zone 1, the following applies:

U m

= 30 VDC

(see EN 60079-11 : 2007, section 3.16).

7.1.3 Operator interface terminals

Copper wires with cross sections of betwee 0.2 mm² (AWG 24) and 1.5 mm² (AWG 14) may be connected to any of the terminals of the operator interfaces.



When connecting cables to the terminals please make sure that the insulation of the cables goes right up to the terminal contacts.

7.1.3.1 Tightening torque

For the terminals X1 and X11 a tightening torque of:

0,4 Nm up to 0,5 Nm is valid and for the terminals X2, X3, X4, X5, X6, X7, X8 and X9 a tightening torque of:

0,5 Nm bis 0,6 Nm is valid.

Page 12 of 52




Operating Instructions MT-xx6-A Permitted maximum values

8 Permitted maximum values

8.1 External, non-intrinsically safe circuits

Input voltage (X1):

Rated voltage

Power consumption for U rated

Max. operating voltage U m

RS-422/-232 COM 1 (X2):

Rated voltage


USB-1 (X5):

Rated voltage


USB-3 (X7):

Rated voltage


Copper Ethernet (X11):

Rated voltage

Rated power


Audio (X3)

24 VDC (+20% / -15%)

(for exclusive operation in zone 2)

1.2 A max

30 VDC

(applies for connected circuits in zone 1)

RS-422: 5 VDC

253 VAC

5 VDC

253 VAC

5 VDC

253 VAC

5 VDC

100 mW

30 VDC

Rated voltage


5 VDC

253 VAC

8.2 External inherently safe optical interface

RS-232: ±12 VDC

Ethernet optical fiber (X10):

Wavelength

Radiant power

1350 nm

≤ 35 mW





8.3 External intrinsically safe circuits

USB-0 (X4) and USB-2 (X6):

U o

= 5.9

I o

= 2.18

P o

= 1.24

V

A

W a) The maximum values for zone 1 group IIC are:

C i

= 0 µF C o

= 5.1 11

L i

= 0 mH L o

= 10 5

C o

and L o

pairs directly above/underneath each other may be used.

The maximum values for zone 1 group IIB are:

C i

= 0 µF C o

= 14 40

L i

= 0 mH L o

= 50 20

C o

and L o


28

2

79

10

43

1

200

5

µF

µH

µF

µH b) The maximum values for zone 2 group IIC are:

C i

= 0 µF C o

= 12 24

L i

= 0 mH L o

= 10 5

C o

and L o



74

2

670

1

µF

µH

C i

= 0 µF C o

= 37 92

L i

= 0 mH L o

= 50 20

C o

and L o


200

10

790

5

Reader RSi1 and RSi2 (X8) +Uint 1 (power supply circuit, X8.0, bridge to X8.2):

µF

µH

U o l o

P o

=

=

=

10.4

220

2.29

V mA


C i

L i

=

=

1.72

0

µF mH

C o

= 0.8

L o

= 10

µF

µH

C o

and L o

pairs directly above/underneath each other may be used. b) The maximum values for zone 2 group IIC are:

C

L i i

=

=

1.72

0

µF mH

C o

= 4.68 µF

L o

= 10 µH

C o

and L o


Reader RSi1 (X8) +U_ex1 (power supply circuit, X8.2, bridge from X8.0):

U i

I i

P i

C i

L i

=

=

=

=

=

12.4

220

2.29

25

0

V mA mW nF mH

Page 14 of 52





U o l o

P o

Reader RSi1 (power supply reader, X8.3-4):

=

=

=

5.36

220

1.18

V mA


C i

L i

=

=

5.3

0

µF mH

C o

= 40.7 59.7 µF

L o

= 2 1 µH

C o

and L o



C

L i i

=

=

5.3

0

µF mH

C o

= 70.7 124.7 µF

L o

= 2 1 µH

C o

and L o


C i

L i

=

=

5.3

0

µF mH

C o

= 124.7 994.7 mF

L o

= 2 1 µH

C o

and L o



C

L i i

=

=

5.3

0

µF mH

C o

= 154.7 324.7 µF

L o

= 20 10 µH

C o

and L o


Reader RSi1 and RSi2 (signal input / output, X8.5-8):

U i

I i

P i

=

=

=

15

500

2.5

V mA

W

U o

=

I o

=

P o

=

5.36

46

62

V mA mW a) The maximum values for zone 1 group IIC are:

C i

L i

=

=

0

0

µF mH

C o

= 46

L o

= 2

µF

µH

C o

and L o



C

L i i

=

=

0

0

µF mH

C o

= 79

L o

= 20

µF

µH

C o

and L o


C

L i i

=

=

0

0

µF mH

C o

= 130 µF

L o

= 2 µH

C o

and L o



C

L i i

=

=

0

0

µF mH

C o

= 160 µF

L o

= 20 µH

C o

and L o






Reader WCR1 (X8) (connection voltage supply, X8.1-2):

U i

I i

P i

C i

L i

=

=

=

=

=

11.4

200

2.28

25

0

V mA

W nF mH

Reader WCR1 (power supply reader, X8.3-4):

U o l o

P o

=

=

=

5,88

200

1.18

V mA


C i

L i

=

=

5.3

0

µF mH

C o

= 27.7 37.7 µF

L o

= 2 1

C o

and L o


µH


C

L i i

=

=

5.3

0

µF mH

C o

= 55.7 94.7 µF

L o

= 20 10 µH

C o

and L o


C

L i i

=

=

5.3

0

µF mH

C o

= 80.7 664.7 µF

L o

= 2 1 µH

C o

and L o



C

L i i

=

=

5.3

0

µF mH

C o

= 114.7 234.7 µF

L o

= 20 10 µH

C o

and L o


Reader WCR1 and WCR2 (signal input / output, X8.5-8):

U i

I i

P i

=

=

=

15

500

2.5

V mA

W

U o

=

I o

=

P o

=

5.88

51

75

V mA mW a) The maximum values for zone 1 group IIC are:

C

L i i

=

=

0

0

µF mH

C o

= 34

L o

= 2

µF

µH

C o

and L o



C

L i i

=

=

0

0

µF mH

C o

= 63

L o

= 20

µF

µH

C o

and L o


C

L i i

=

=

0

0

µF mH

C o

= 87

L o

= 2

µF

µH

C o

and L o



C

L i i

=

=

0

0

µF mH

C o

= 130 µF

L o

= 20 µH

C o

and L o


Page 16 of 52





PS2 interface (X9):

Connection for keyboard, mouse, trackball, joystick

U o

= 5.88

I o

= 200

P o

= 1.18

V mA


C i

= 17.6

L i

= 0

µF mH

C o

= 15.4 25.4 µF

L o

= 2 1 µH

C o

and L o



C i

= 17.6 µF C o

= 10.4 20.4

L i

= 0 mH L o

= 100 50

C o

and L o


43.4

20

82.4

10

µF

µH b) The maximum values for zone 2 group IIC are:

C i

= 17.6

L i

= 0

µF mH

C o

= 68.4 652.4 µF

L o

= 2 1 µH

C o

and L o



C i

= 17.6 µF C o

= 33.4 53.4

L i

= 0 mH L o

= 100 50

C o

and L o


 Do NOT connect the optional external keyboard to live equipment !

102.4 222.4

20 10

µF

µH




Operating Instructions MT-xx6-A Type code

9 Type code

9.1 Certificate

MT-xx6-A-x-x

9.2 Order variant

9.2.1 MT-3x6-A (EAGLE)

MT-xxx-A-aa-bb-cc

Order variant:

Classification product key

MT-3x6-A-Fx-bb-cc

MT-3x6-A-Tx-bb-cc

MT-3x6-A-aa-TFT-cc

MT-3x6-A-aa-SR-cc

MT-3x6-A-aa-bb-RSi1

MT-3x6-A-aa-bb-RSi2

MT-3x6-A-aa-bb-WCR1

MT-3x6-A-aa-bb-WCR2

Page 18 of 52

Additional information as

HDn (hard disk drive, n = memory size)

SR (Sunlight readable display) other information (not Ex-relevant)

Ethernet interface

Fx (fiber optic)

Tx (copper cable)

Hardware revision 3

Family code (fixed to 6)

Size code (display)

0 = 10.4" display

1

=

10.4" display

3 = 15" display

5 = 19" display

Type code

3 = Eagle

4 = Open HMI (Panel PC)

5 = Remote HMI (Thin Client)

Device for Zones 1 and 21

Reader modul

Display version

Ethernet interface

306 / 316 / 336

Description

Type with

Optical fiber Ethernet interface 100BaseFx (Ex op is)

Copper Ethernet interface 10/100BaseTx (Ex-nA)

TFT Display (Standard)

Sunlight readable Display 1000 cd/m² (only MT-336-A)

Plug-in module for reader with RS-232 interface, power supply via operator interface

Plug-in module for reader with RS-232 interface, power supply of the reader externally

Plug-in module for reader with Wiegand interface, power supply via SV 9143/10-114-200-xx

Plug-in module for reader with Wiegand interface,

power supply of the reader externally





9.2.2 MT-4x6-A (Panel PC)

MT-xxx-A-aa-Rx-bb-cc-dd-ee

Order variant:


MT-4x6-A-Fx-Rx-bb-cc-dd-ee

MT-4x6-A-Tx-Rx-bb-cc-dd-ee

MT-4x6-A-aa-R1-bb-cc-dd-ee

Front plate

Reader modul

Data memory

Display version

Working memory

Ethernet interface

406 / 416 / 436 / 456

Description

Type with

Optical fiber Ethernet interface100BaseFx (Ex op is)


Working memory 1 GB

*

MT-4x6-A-aa-R2-bb-cc-dd-ee

MT-4x6-A-aa-Rx-TFT-bb-cc-dd-ee

Working memory 2 GB

TFT display (standard)

MT-4x6-A-aa-Rx-SR-bb-cc-dd-ee Sunlight readable display 1000 cd/m² (MT-436-A only)

MT-4x6-A-aa-Rx-bb-4GB-dd-ee 4 GB Solid State Drive

MT-4x6-A-aa-Rx-bb-16GB-dd-ee

MT-4x6-A-aa-Rx-bb-100GB-dd-ee

MT-4x6-A-aa-Rx-bb-cc-RSi1-ee

16 GB Solid State Drive

100 GB hard disk (externaly- Exicom-SHD-xxx) *


MT-4x6-A-aa-Rx-bb-cc-RSi2-ee

MT-4x6-A-aa-Rx-bb-cc-WCR1-ee

MT-4x6-A-aa-Rx-bb-cc-WCR2-ee

MT-4x6-A-aa-Rx-bb-cc-dd-PES

MT-4x6-A-aa-Rx-bb-cc-dd-VA





Polyester front plate

Stainless steel front plate (436 and 456 only),

not SR type



The Exicom-SHD-xxx hard disk can only be used instead of a flash memory card (SSD),

not in addition to it !





9.2.3 MT-5x6-A (Remote HMI Thin Client)

MT-xxx-A-aa-bb-cc-dd

Order variant:


MT-536-A-Fx-bb-cc-dd

MT-536-A-Tx-bb-cc-dd

MT-536-A-aa-TFT-cc-dd

MT-536-A-aa-SR-cc-dd

MT-5x6-A-aa-bb-RSi1-dd

MT-5x6-A-aa-bb-RSi2-dd

MT-5x6-A-aa-bb-WCR1-dd

MT-5x6-A-aa-bb-WCR2-dd

MT-5x6-A-aa-bb-cc-PES

MT-5x6-A-aa-bb-cc-VA

Front plate

Reader modul

Display version

Ethernet interface

536 / 556

Description

Type with

Optical fiber Ethernet interface 100BaseFx (Ex op is)


TFT display (standard)

Sunlight readable display 1000 cd/m² (MT-536-A only)






Polyester front plate

Stainless steel front plate, not SR type

Page 20 of 52




Operating Instructions MT-xx6-A Safety Advice

10 Safety Advice

This chapter is a summary of the key safety measures. The summary is supplementary to existing rules which staff also have to study.

The safety of persons and equipment in hazardous areas depends on compliance with all relevant safety regulations. Thus, the installation and maintenance staff carry a particular responsibility, requiring precise knowledge of the applicable regulations and conditions.

10.1 Installation and operation

Please note the following when installing and operating the device:



The national regulations for installation and assembly apply (e.g. EN/IEC 60079-14).



The operator interface must only be switched on when it is closed.



The installation must be compliant with any applicable regulations.



After switching the operator interface off, wait for at least 1 minute before opening it.



The safe maximum values of the connected field device(s) must correspond to the values listed on the data sheet or the EC type examination certificate.



The operator interfaces may be installed in zones 2 or 22.



When used in zone 2 and zone 22, intrinsically safe category 2 devices or energy-limited category 3 associated equipment may be connected to the intrinsically safe circuits.



If category 2 equipment is connected to the intrinsically safe circuits in zone 1, Um must adhere to EN 60079-11 : 2007, section 3.16 when connecting the power supply and the non-energy-limited circuites of the MT-xx6-A.



For the maximum connectable L and C values of the intrinsically safe circuits, the associated (above/underneath each other) pairs of values must be applied.



National safety and accident prevention rules.



Generally accepted technical rules.



Safety instructions contained in these operating instructions.



Any damage may compromise the explosion protection !

Use the device for its intended purpose only (see "Device Function").

Incorrect or unauthorized use and non-compliance with the instructions in this manual will void any warranty on our part.

No changes to the device that compromise its explosion protection are permitted !

The device may only be installed and operated in an undamaged, dry and clean condition !

10.2 Cautionary note

Caution:

This is an EN 55022 Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

10.3 Special conditions

The fronts of the operator interfaces with a sunlight readable display (type code includes “SR”) may be cleaned with a damp cloth only.




Operating Instructions MT-xx6-A Installation

11 Installation

11.1 General information

Electrical plants are subject to certain regulations concerning installation and operation

(e.g. RL 1999/92/EC, RL 94/9/EC and IEC/EN 60079-14).

It is the responsibility of the operators of electrical installations in hazardous environments to ensure that the equipment is kept in proper condition, is operated according to instructions and that maintenance and repairs are carried out.

11.2 MT-xx6-A



The operator interfaces may be installed in zones 2 or 22. The circuits must be installed according to applicable regulations.



The PE connection part of the operator interface located at the back of the housing is internally connected with the GND supply cable (X1 pins 3 and 4).



The operator interfaces can be mounted and operated in any position. Sufficient air circulation must be ensured, however, so that the maximum operating temperature is not exceeded.



The operator interface's front should be protected by a canopy against permanent exposure to UV light. This increases the front membrane's lifespan. The canopy MUST

NOT be too close to the front plate and sufficient air circulation must be ensured.



The MT-4x6-A and MT-5x6-A devices may be operated at +55°C ONLY FOR SHORT

PERIODS (maximum 5 h) at a time.

Page 22 of 52





11.3 Installation via USB-interfaces

Installation of software on the operator interfaces via the USB-interfaces:

11.3.1 Software installation using a USB Memory Stick

You may only use USB memory sticks permitted for use by R. STAHL HMI Systems GmbH.

These USB memory sticks are below and in general referred to by R. STAHL HMI Systems

GmbH as "USB(i) Drives". Data may only be copied onto the operator interfaces and software may only be installed with these USB Drives.



In hazardous areas you may only use I.S. certified USB Drives supplied by R. STAHL HMI

Systems GmbH.



In an industrial area, a permitted, non-explosion proof memory stick may be connected to the I.S. USB interface of the operator interface after having been connected to any PC.



R. STAHL HMI Systems GmbH's USB(i) drives may also be connected to non-intrinsically safe interfaces, from where they may be used with operator interfaces of the

MT-xx6-A series.

If devices are connected to the I.S. USB interface that have not been approved by R. STAHL

HMI Systems GmbH, protective elements may become damaged, thus compromising the intrinsic safety of the interfaces.

In this case R. STAHL HMI Systems can no longer guarantee the intrinsic safety of the device !

11.3.2 Software installation with external USB devices



Not applicable to MT-5x6-A

Software may be installed with the aid of any external USB devices subject to the following conditions:



The software is installed in the safe area.



The USB devices are connected to the USB interfaces USB1 or USB3 (X5 or X7) with the

VB-USB-INST1 connection cable.

Connection diagram with VB-USB-INST1 (hard disk, CD/DVD with power supply)





11.4 USB interfaces

The MT-xx6-A device series have 4 USB interface channels.



USB0 at X4 for the internal connection of a USB Drive.



USB1 at X5 for the connection of external USB devices.



USB2 at X6 for the connection of an external USB Drive.



USB3 at X7 for the connection of external USB devices.

 The connection diagram for the MT-xx6-A interfaces can be found in

chapter 13.2 connections.

11.4.1 I.S. USB interfaces USB0, USB2

The USB0 and USB2 interfaces (X4 and X6) are intended for the internal or external connection of USBi Drives.

The maximum value for the joint power supply of USB0 and USB2 is 500 mA.

11.4.2 Ex-nA USB interfaces USB1, USB3

The USB1 and USB3 interfaces (X5 and X7) are intended for the connection of external USB devices.

The maximum value for the joint power supply of USB1 and USB3 is 500 mA.

11.4.2.1 Connection variations for Ex-nA USB interfaces

The two Ex-nA USB interfaces have an identical structure.

If intrinsically safe devices are connected to the Ex-nA USB interfaces of the MT-xx6-A operator interfaces, R. STAHL Systems GmbH cannot guarantee that the intrinsic safety of these devices will continue to apply.

The following versions are possible:

1. If a USB device that is not connected to the mains is connected, voltage can be supplied from the internal power supply (terminal 1).

2. If a USB device that is connected to the mains is connected, the internal power supply

(terminal 1) must not be connected. The power must be supplied from an external device.

Page 24 of 52





11.4.2.2 Connection terminal

Flexible cables with a cross section of 0.2

– 2.5 mm² can be used.

The maximum cable length for the connection with the USB interfaces (X5 and X7) is 2.5 m.

The insulation of the wire must reach right up to the terminal body.

11.4.2.2.1 Type 1 connection version



The USB device does not require an external power supply as it uses less than 500 mA.



No connection to the mains via other interfaces, e.g. WLAN stick.

Type 1 connection diagram (e.g. WLAN stick)




The USB device does require an external power supply to function because it uses over

500 mA (e.g. hard disks, CD/DVD drives).



The USB device is connected to the mains via other interfaces (e.g. USB/serial converter,

USB-Profibus interface).

Type 2 connection diagram (e.g. hard disk, CD/DVD with power supply)




Operating Instructions MT-xx6-A Assembly and disassembly




The USB device does require an external power supply to function because it uses over

500 mA (e.g. hard disks, CD/DVD drives).



The USB device is connected to the mains via other interfaces (e.g. USB/serial converter,

USB-Profibus interface).



The USB device needs the VCC connection of the operator interface (internal supply

– terminal 1) to function.

Type 3 connection diagram (any USB device with power supply)

12 Assembly and disassembly


Assembly and disassembly are subject to general technical rules. Additional, specific safety regulations apply to electronic and pneumatic installations.

12.2 Cut-out MT-xx6-A

Make a cut-out with the following dimensions:

Operator interface

Width Height

MT-x06-A

MT-x16-A

MT-x36-A

MT-x56-A

385.5 ± 0.5 mm

359.5 ± 0.5 mm

427.5 ± 0.5 mm

522,5 ± 0,5 mm

257.5 ± 0.5 mm

257.5 ± 0.5 mm

327.5 ± 0.5 mm

412,5 ± 0,5 mm

Depth of cut-out Material thickness

150 mm

150 mm

165 mm

165 mm up to 8 mm up to 8 mm up to 8 mm up to 8 mm

13 Operation


When operating the devices, particular care shall be taken that:



the operator interface has been properly installed according to instructions,



the device is undamaged,



the terminal compartment is clean,



all screws are tightened fast,



before switching the operator interface on, its external PE terminal is properly connected to the equipotential bonding system at its place of use,



the cover of the terminal compartment is completely closed.

Page 26 of 52





13.2 Connections

X6

X7

X8

X4

X5

X9

Terminal Pin

X1

X2

X3

Definition

1 Power supply operator interface +24 VDC

2 Power supply operator interface +24 VDC

3 Power supply operator interface GND

4 Power supply operator interface GND

1 TxD-b

2 TxD-a

3 RxD-b

4 RxD-a

5 TxD-b'

6 TxD-a'

7 RxD-b'

8 RxD-a'

9 TxD

10 RxD

11 RTS/

12 CTS/

13 GND

1 Line Out right

2 GND

3 Line Out left

USB interface, connection type A

1 VCC

2 USB -

3 USB +

4 GND

1 VCC

2 USB -

3 USB +

4 GND

5 GND

1 VCC

2 USB -

3 USB +

4 GND

0 +U_INT1

1 0V

2 +U_EX1

3 GND

4 +U_RD

5 Signal 1

6 Signal 2

7 Signal 3

8 Signal 4

9 +U_EX1 (out)

1

2

3

4

5

6

VCC

KBDAT

KBCLK

MSDAT

MSCLK

GND




Operation

Connection

Power supply of the operator interface

Serial

COM1 interface

RS-422/485

Serial

COM1 interface

RS-232

Audio

USB0

USB1

USB2

USB3

Reader interface

I.S.

PS2 interface * for external keyboard / mouse

Page 27 of 52

Operating Instructions MT-xx6-A Operation

*

X10

X11

1 Optical fiber connection type SC

1 TxD (+)

2 TxD (-)

3 RxD (+)

4 RxD (-)

Ethernet optical fiber interface **

Ethernet copper

Connection **

 Please also note that the COM interface may only be physically connected once !

Power is supplied either with a physical RS-232 or an RS-422/485 connection.

 * Do NOT connect the optional external keyboard to live equipment !

 ** Please note that the Ethernet connection is either for an optical fibre connection (X10) or for a copper connection (X11), depending on the version ordered !

The optical fiber connection requires a multimode optical fiber cable with 62.5 µm core diameter and 125 µm external diameter.

Copper wires with cross sections of between 0.2 mm² (AWG 24) and 1.5 mm² (AWG 14) may be connected to any of the terminals of the operator interfaces.

Which cable cross sections are chosen should be decided on the basis of relevant regulations, such as DIN VDE 0298. Factors that might require a larger cross section, such as current, increased temperatures, cable bundling, etc. must also be taken into account !

13.2.1 Dip switch settings S3 and S4

Switch

S3-1

S3-2

Position

OFF

ON

OFF

ON

Interface

COM1

RS-422/485

Function

No bus terminator resistor set

Bus terminator resistor TxD line

No bus terminator resistor set

Bus terminator resistor RxD line

S4-1

0

0

0

0

1

1

1

1

S4-4 *

S4-2

0

1

0

1

0

1

0

1

OFF

ON

S4-3

0

0

1

1

0

0

1

1

Interface

RS-422

RS-485

Touch *

Keying

Automatic keying

Keying always on

Keying enabled by SW

Driver in idle mode

Automatic keying

Status not permitted !!!

Keying enabled by SW

Driver in idle mode

Touch switched off

Touch switched on

To switch off the touch via the dip switch S4-4 is at the moment not possible !

Page 28 of 52





13.2.2 Status LEDs

The status of the respective LEDs at the operator interfaces indicates the activity of the corresponding data lines.

In hazardous areas the operator interface must not be operated without the housing lid !

The status LEDs can therefore only be observed at the first start-up or in safe areas.

13.2.2.1 LEDs

Definition Colour Name

LD5 green COM1 TxD

LD8

LD7

LD6

LD14 yellow COM1 RxD green COM2 TxD yellow COM2 RxD yellow LINK ACT

LD15 green HD

Description

Activity on COM1: sending, LED flashing

Activity on COM1: receiving, LED flashing

Activity on COM2: sending, LED flashing

Activity on COM2: receiving, LED flashing

Ethernet link established, LED always on

Activity on Ethernet link, LED flashing

Access to system disk (Solid State, HDD),

LED flashing

(only for MT-4xx-A devices)





Back view of MT-xx6-A device:

Operation

LED section at MT-xx6-A device:

Page 30 of 52





13.3 Connection of Readers

Different types of readers can be connected to the operator interfaces. For this, there are two interface connection versions (serial RS-232 and Wiegand) and four connection diagrams.

Please note that the Ex-connection values of the reader must match the safety-relevant values of the interface !

 For the exact wiring diagram of each individual reader type, please refer to the actual reader documentation or to the Hardware Manual.

Operator interfaces of the Panel PC and Thin Client series require an additional software

(keyboard wedge) to transfer the data from the reader into the required application. This software is not part of the delivery.

13.3.1 Serial connection versions

Only readers with a serial RS-232 interface can be connected.

13.3.1.1 Type RSi1 connection version 1

With the RSi1 connection version, the reader is supplied with power via the operator interface.

In version 1, a maximum of 5.36 V and 220 mA are available for the reader (e.g. the SK-200 barcode reader).

13.3.1.2 Type RSi1 connection version 2

In version 2, a maximum of 10.4 V and 220 mA are available for the reader (e.g. the

RFIDi-RDR-1-xxx chipcard reader).





13.3.1.3 Type RSi2 connection version

With the RSi2 connection version, the reader itself is supplied with power from an external source. The maximum values of the reader apply in this case.

13.3.2 Wiegand connection versions

13.3.2.1 Type WCR1 connection version

With the WCR1 connection version, the reader is supplied with power via the operator interface.

For the actual power supply, the 9143/10-114-200-xx power supply must be used. The maximum supply for the reader is 5.88 V and 200 mA.

13.3.2.2 Type WCR2 connection version

With the WCR2 connection version, the reader itself is supplied with power from an external source. The maximum values of the reader apply in this case.

Page 32 of 52




Operating Instructions MT-xx6-A Exicom-SHD-xxx hard disk

14 Exicom-SHD-xxx hard disk

The optional Exicom-SHD-xxx hard disk can be fitted inside the MT-4x6-A operator interfaces.



The Exicom-SHD-xxx hard disk can only be used instead of a flash memory card (SSD),

not in addition to it !

14.1 Installation of hard disk

The Exicom-SHD-xxx hard disk is mounted by R. STAHL HMI Systems GmbH during the production of its operator interfaces. It is NOT possible to install the hard disks at a later date !

Installation of the Exicom-SHD-xxx hard disk into the MT-4x6-A operator interfaces reduces the minimum operating temperature to -20°C !

The minimum temperature for the front remains -30°C.

The Exicom-SHD-xxx is incorporated into the operator interface's PA by means of two fixing screws.

The fixing screws must be FIRMLY affixed to the housing of the operator interface to ensure this.

The SAFE integration of the Exicom-SHD-xxx hard disk into the operator interface's PA is guaranteed due to its factory-mounting by R. STAHL HMI Systems GmbH.

14.1.1 Mechanical dimensions

Hard disk housing (l x w x h, in mm) 113 x 92 x 31

Top view:




Operating Instructions MT-xx6-A Exicom-SHD-xxx hard disk

14.2 Connections

The Exicom-SHD-xxx hard disk is supplied with 24 VDC.

The two connection wires intended for the purpose can be connected to the free contacts of the operator interface's X1 terminal (operator interface supply). The red cable (+ wire) is connected to the + pin (pin 2) and the black cable (- wire) is connected to the

– (GND) pin (pin 3) of X1.

The data cable of the hard disk is connected with the S-ATA plug to the associated 11-pin connector which protrudes from the encapsulation.

14.2.1 Safety advice

DO NOT

operate the MT-4x6-A operator interfaces

WITHOUT

the

HARD DISK

or if the

SATA connection cable is DISCONNECTED !

A warning notice to this effect is attached to the SATA connection cable (see illustration).

While the operator interface is switched on, the SATA connector and the power supply of the Exicom-SHD-xxx hard disk

MUST NOT

be disconnected.

A warning notice to this effect is attached to the Exicom-SHD-xxx hard disk (see illustration).

14.3 Hard disk replacement

The Exicom-SHD-xxx hard disk may be replaced. However, only specially trained staff with expertise in explosion-protection may carry out such a replacement.

 For information on how to replace the hard disk, please refer to the Operating Instructions

"OI_Harddisk_SHD".

Page 34 of 52




Operating Instructions MT-xx6-A Maintenance, service

15 Maintenance, service

Associated equipment is subject to maintenance, service and testing according to guidelines

1999/92/EC, IEC 60079-19, EN 60079-17 and BetrSichVer (Betriebssicherheitsverordnung -

Occupational Safety and Health) !

Because the transmission of the devices remains reliable and stable over long periods of time, regular adjustments are not required.

The following principles apply to repairs *, spare parts purchase* or exchange of parts * (where this can be done by the user !):



Only original parts provided by the manufacturer must be used.



Fuses may only be replaced by equivalent fuse types.

* Please also note section Troubleshooting !

If the MT-xx6-A operator interfaces are stored for more than 6 months, they should be operated every six months for at least one hour at room temperature (20°C ± 5°C).

The MT-xx6-A series operator interfaces are maintenance-free across their entire lifespan.

System maintenance should focus on the following: a. Seal wear b. Display damage c. All screws are tightened fast d. All cables and lines are properly connected and undamaged

15.1 Servicing

In accordance with IEC 60079-19 and EN 60079-17, operators of electric plants in hazardous areas are obliged to have them serviced by qualified electricians.

15.2 Saving data with MT-3x6-A

All online data is stored on the internal flash card and are therefore also available after the device has been switched off for a long time.

According to the current state-of-the-art the flash cards retain stored data for about 10 years.

15.3 Time function

Does not apply to MT-5x6-A:

When the MT-3x6-A and MT-4x6-A operator interfaces are switched off, their clock function is maintained by a battery and a capacitor. As long as the battery is intact, the clock function is maintained. Once the battery fails, the capacitor takes over and maintains the clock function for about four days. If the operator interface is switched on after a longer interval than that, the time and date have to be re-set manually or via a connected system.




Operating Instructions MT-xx6-A Troubleshooting

16 Troubleshooting

Devices operated in hazardous areas must not be modified. Repairs may only be carried out by qualified, authorized staff specially trained for this purpose.



Repairs may only be carried out by specially trained staff who are familiar with all basic conditions of the applicable user regulations and

– if requested – have been authorized by the manufacturer.

17 Disposal

Disposal of packaging and used parts is subject to regulations valid in whichever country the device has been installed.

The disposal of devices sold after August 13th, 2005, and installed in countries under the jurisdiction of the EU is governed by directive 2002/96/EC on waste electrical and electronic equipment (WEEE). Under this directive, operator interfaces are listed in category 9 (monitoring and control instruments).

We shall take back our devices according to our General Terms and Conditions.

17.1.1 ROHS directive 2002/95/EC

The prohibition of hazardous substances as detailed in directive 2002/95/EC (ROHS) does not apply to electronic equipment of categories 8 and 9, and is therefore not applicable to the equipment described in these operating instructions.

17.1.2 China ROHS labelling

According to new Chinese legislation in force since 01.03.2007, all devices containing hazardous substances must be labeled accordingly.

For our operator interfaces, the following conditions apply:

Names and contents of toxic or hazardous substances or elements:

Part

Name

Toxic or hazardous substances and elements

Housing

Display all PCBs

Lead

(Pb)

O

O

X

Mercury

(Hg)

O

O

O

Cadmium

(Cd)

O

O

O

Hexaval ent

Chromi um

(Cr (VI))

O

O

O

Polybrominat ed Biphenyls

(PBB)

O

O

O

Polybrominate d diphenyl ethers

(PBDE)

O

O

O

Miscellaneous

O O O O O O

O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirements in SJ/T11363-2006.

X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials for this part is below the limit requirements in SJ/T11363-2006.

Page 36 of 52




Operating Instructions MT-xx6-A Front panel resistance

18 Front panel resistance

This section contains information on the resistance of the operator interfaces to various environmental factors. These have an impact on the mechanical, thermal and chemical stability of the operator interfaces.

The resistance to chemicals was tested according to DIN 42115 Part 2, i.e. the stability over

24 hours without visible changes to the operator interfaces.

18.1 Design

Structure:

18.2 Materials

Application

Membrane top

Touch screen

Display window

Front plate

Housing

Front panel seal

Back cover seal

(not visible)

18.3 Material properties

Material

Polyester or stainless steel

Polyester

Safety glas

Aluminum

Stainless steel

Polyurethane

Silicone



The selection of chemicals listed here is not exhaustive.



More comprehensive lists can be obtained for further information from R. STAHL HMI

Systems GmbH.



Because of the numerous chemical substances available on the market, these lists can only represent a selection.



Further information can also be found on the following homepage: http://macdermidautotype.com/





18.3.1 Entire device



The chemical substances and resistances are the lowest common denominator of all materials used in the operator interface.

Thus, the entire device has a somewhat lower chemical resistance than the individual materials.

Property

Chemical material class / group

Chemical substances

Test method

Alcohols Glycerin

DIN 42115

DIN 53461

Chemical



Chemical resistance

Property

Mechanical



Service life after imprint



Operating force



MIT folding resistance

Aldehydes Formaldehyde

37--42%

Household chemicals Detergents

Oils Petrol

Resistance

5 million touches max. 50 N

>20000 folding operations

Test method

Autotype method

ASTM D2176

Thermal



Dimensional



Dimension stability

Max. 0.2% at 120° longitudinal

Typically 0.1%

18.3.2 Membrane top (Polyester)

Autotype method

Property

Chemical



Chemical resistance


Alcohols

Aldehydes

Amines

Esters

Chemical substances Test method

1,3 Butanediol

1,4 Butanediol

Cyclohexanol

Diacetone alcohol

Ethanol

Glycol

Glycerol

Isopropyl alcohol

Methanol

Neopentyl glycol

Octanol

1,2 Propylene glycol

Triacetin

Dowandol DRM/PM

Acetaldehyde

Formaldehyde 37--42%

< 2% Ammonia

Amyl acetate

Ethylacetate

N-Butyl acetate

DIN 42115

DIN 53 461

Oder

ASTM-F-1598-

95

Page 38 of 52





Ethers 1.1.1. Trichloroethane

Ether

Dioxane

Diethyl ether

2-Methyltetrahydrofuran

(2-ME-THF)

Aromatic hydrocarbons Benzene

Toluene

Xylene

Paint thinner (white spirit)

Ketones

Diluted acids

Acetone

Methyl ethyl ketone

Cyclohexanone

Methyl isobutyl ketone

(MIBK)

Isophorone

Formic acid

Acetic acid

Phosphoric acid

Hydrochloric acid

<50%

< 5%

<30%

<10%

Nitric acid <10%

Trichloroacetic acid <50%

Sulfuric acid <30%

<40% Diluted alkaloids

(bases)

Caustic soda

Household chemicals Ajax

Ariel

Domestos

Downey

Fantastic

Formula 409

Gumption

Jet Dry

Lenor

Oils

Persil

Tenside

Top Jop

Vim

Vortex

Washing powder

Fabric conditioner

Whis

Windex

Petrol

Drilling muds

Braking fluid

Decon foam

Diesel oil

Varnish

Keroflux

Paraffin oil

Castor oil

Silicone oil

Solvent naphta

Mineral turpentine

Kerosene





Property

Mechanic (keyboard)






Operating force




Mechanic (touch screen)



point activation

Thermal



Dimensional



Dimension stability

18.3.3 Touch screen

No specific material class

Acetonitrile

Alkali carbonate

Dichromates

Potassium dichromate

Caustic soda

Dibutyl phthalate

<20%

Dioctyl phthalate

Iron II chloride (FeCl

2

)

Iron II chloride (FeCl

3

)

Haloalkanes

Potassium soap

Potassium hydroxide <30%

Sodium bisulfate

Tetrachloroethylene

Salt water

Trichloroethylene

Water

Hydrogen peroxide >25%

5 million touches

Resistance

max. 50 N

>20000 folding operations

1 million activations at any single point

Max. 0.2% at 120° longitudinal

Typically 0.1%

Test method

Autotype method

ASTM D2176

3M method

Autotype method

Property



Chemical



Chemical resistance

Property

Mechanical







Thermal



Dimensional



Dimension stability

(see front membrane) (see front membrane)

Resistance

(see front membrane)


Test method


Test method



Page 40 of 52





18.3.4 Front panel seal

Chemical



Property

Chemical resistance


Alcohols


Glycerol

Aldehydes Formaldehyde

Ketones Acetone


Soap suds

Oils Petrol

Diesel oil

Heizöl

Hydrauliköl

Leinöl

Resistance Property

Mechanical

Thermal



Installation area

18.3.5 Rückdeckeldichtung

(No information available at present)

-30 to 80°C

Chemical



Property

Chemical resistance


Alcohols


Methanol

Glycerol

Aldehydes

Amines

Diluted acids

Formaldehyde

Ammonia

Sulfuric acid 25%


Soap suds

Oils Petrol

Braking fluid

Mineral oils

Engine oils

Axle grease / lube oil

Resistance Property

Mechanical

Thermal



Installation area

(No information available at present)

-60 to 200°C

Test method

DIN 53461

Test method

DIN 53461

Test method

DIN 53461

Test method

DIN 53461




Operating Instructions MT-xx6-A General Information

19 General Information

The General Information below ONLY applies to the Eagle and Panel PC series of operator interfaces, and NOT to the Thin Client series.

19.1 Keyboard features



Pressing two keys at once (e.g. F1 + F7) is not supported by the operator interfaces !

In such a case, the system considers the key that was pressed first as "active" and implements the associated functions and / or key bit functions !

The key pressed second is ignored.



Pressing any three of the following keys at the same time has the same effect as pressing

Ctrl + Alt + Del !

The keys are: F1, F2, F7 and F8.

MT-306-A only:



The S1

– S10 softkeys can NOT be used in combination with Shift / Alt / Ctrl !

The system will only execute the original key command.

MT-406-A only:



Pressing the S1

– S10 softkeys on the MT-406-A has the same effect as pressing the numerical keys 0

– 9.



As an alternative, you may also allocate the Shift + F1

– Shift + F10 functions to the

S1

– S10 keys.

If this is required, it must be stated when ordering, as it can only be done by the manufacturer

before delivery.

Page 42 of 52





19.2 MT-4x6-A (Panel PC)

19.2.1 Licensing issues

The Panel PC series devices are fully pre-installed with the Windows XP Embedded, Windows

XP Professional or Windows 7 Ultimate operating systems.

The license sticker is affixed on the back of the operator interface, next to the type plate.

Please note that according to the license issued for Windows XP Embedded the application of this system as an Office PC is not permitted.

19.2.2 Recovery Stick



To restore your Panel PC device to its original state you will need a Recovery Stick, which is available as an optional extra. This recovery stick (USB-drive, also available intrinsically safe) contains the factory image, with which the system can be restored to delivery status within a very short time.

Please note that you can restore the operator interfaces to their original state only with the aid of the Recovery Stick.



As an option, the recovery stick can also contain a backup software, with which you can back up your own device configuration.

19.2.3 Back-up



Please note that it is the sole responsibility of the operator to generate a back-up of the operator interfaces and their overall function.



We strongly recommend such a back-up to be stored on an external storage medium

(USB stick / recovery stick, CD, DVD or similar) or on the company network.

19.2.4 Initial start-up

19.2.4.1 Initial start-up XP Pro/WIN 7



When the Panel PC devices are run for the first time with the Windows XP Professional or

Windows 7 Ultimate operating systems, this requires a keyboard that must be connected via the VB-USB-ISNT1 cable included in the delivery !

See also:  Software installation with external USB devices

19.2.4.2 Initial start-up XP Embedded

When the device is started for the first time, a Wizard starts where users have to select certain settings.

Please follow the instructions of the Wizard carefully.

 For further information regarding this Wizard please refer to the OpenHMI_help_en.chm help file in the "STAHL" folder on the device or on the CD/DVD that is included in the delivery.





19.2.5 Switching off/closing down



The Microsoft Windows operating system stores key data in the main memory, regardless of the application, and has to store this data on the hard disk before the PC / operator interface is switched off.



It is therefore important for the safe and correct operation that the operator interface is closed down properly (see illustration below) and NOT simply switched off.

Otherwise the existing image of the device may be damaged, rendering the operator interface non-functioning.

After the data has been stored, Windows informs the user that the device can now be switched off.

Only switch off the device once you have received this message.

19.2.5.1 Note on XP Embedded

When using the Windows XP Embedded operating system on the Panel PC series devices, the

C:\ system drive can be protected from unauthorised writing.



This is NOT the case with Windows XP Professional and Windows 7 Ultimate !

 For further information regarding this Write Protection, please refer to the

OpenHMI_help_en.chm help file in the "STAHL" folder on the device or on the CD/DVD that is included in the delivery.

Recommendation:

In the case of applications that require constant writing into memory, R. STAHL HMI systems recommends you use external storage media (USB sticks, network servers) for these write processes.

Page 44 of 52





19.2.6 Installation Windows XP Professional

After installing the Windows XP Professional Image, the following message will pop up when starting up the device again:

The following services are dependent on the distributed transaction coordinator service.

Stopping the distributed transaction coordinator service will also stop these services.

Message Queuing

Do you want to continue this operation ?

The MSDTC service is necessary for the SQL server, which in turn is necessary for

Siemens WinCC. For this reason, the message MUST be confirmed with YES, otherwise the start-up of this service will fail.





20 CSA Control Drawing

CSA Control Drawing

Page 46 of 52




Operating Instructions MT-xx6-A CSA Control Drawing




Operating Instructions MT-xx6-A CSA Control Drawing

Page 48 of 52





21 Declaration of EC conformity

Declaration of EC conformity




Operating Instructions MT-xx6-A Release notes

22 Release notes

The chapter entitled "Release Notes" contains all the changes made in every version of the

Operating Instructions.

Version 03.00.07



Device allocation according to new classification; titles and texts changed/complemented



Texts in chapter "Device Function" changed



Inclusion of CSA certification



Inclusion of UL-BR certification



Addition of CSA marking



Addition of UL-BR marking



Renew DNV certification and number



Change of certification table layout



Addition of CSA Control Drawings



Removal of hard disk replacement instructions



Inclusion of note on BA Hard Disk for "Instructions on hard disk replacement"



Technical Data and licensing information expanded to include WIN 7



Removal of older hardware statuses



Text and layout changes

Version 03.00.08



Text and layout changes



Rename into Panel PC (MT-4x6) and Thin Client (MT-5x6)



Changing of data cable definition in "technical data", lenght specified



Changing of "technical data"



Type code adapted



Removal of sections and infos of X12



Correction of CSA marking



Inclusion of note to hard disk "usage instead of a flash memory"

Page 50 of 52






D-50767 Köln

Phone: (switchboard) +49/(0)221/ 5 98 08 - 200

(hotline) - 59

Fax:

E-mail: (switchboard) [email protected]

- 260

(hotline) www.stahl.de

www.stahl-hmi.de

[email protected]

R. STAHL Series 300 EAGLE Operator interface, Series 400 Panel PC, Series 500 Thin Clients Thin Client Operating Instructions

Assistant Bot

Operating Instructions

R. STAHL HMI Systems GmbH

Disclaimer

Table of contents

1 Preface

2 Device function

3 Technical Data

4 Conformity to standards

Standard

Classification

5 Certificates

6 Marking

7 Power supply

8 Permitted maximum values

9 Type code

10 Safety Advice

11 Installation

12 Assembly and disassembly

13 Operation

14 Exicom-SHD-xxx hard disk

15 Maintenance, service

16 Troubleshooting

17 Disposal

18 Front panel resistance

19 General Information

20 CSA Control Drawing

21 Declaration of EC conformity

22 Release notes

Key Features

Frequently Answers and Questions

What are the different models of the MT-xx6-A series?

Where can I install the MT-xx6-A operator interfaces?

How do I connect the MT-xx6-A to my automation system?

Related manuals

R. STAHL Series 300 EAGLE Operator interface, Series 400 Panel PC, Series 500 Thin Clients Thin Client Operating Instructions

Assistant Bot

Operating Instructions

R. STAHL HMI Systems GmbH

Disclaimer

Table of contents

1 Preface

2 Device function

3 Technical Data

4 Conformity to standards

Standard

Classification

5 Certificates

6 Marking

7 Power supply

8 Permitted maximum values

9 Type code

10 Safety Advice

11 Installation

12 Assembly and disassembly

13 Operation

14 Exicom-SHD-xxx hard disk

15 Maintenance, service

16 Troubleshooting

17 Disposal

18 Front panel resistance

19 General Information

20 CSA Control Drawing

21 Declaration of EC conformity

22 Release notes

Key Features

Frequently Answers and Questions

What are the different models of the MT-xx6-A series?

Where can I install the MT-xx6-A operator interfaces?

How do I connect the MT-xx6-A to my automation system?

Related manuals

R. STAHL

Series 300 EAGLE

Stahl

ET-xx6-A-RS2

Stahl

MT-xx6-A-RS2

Stahl

ET-516-A Series

Stahl

MT-xx6-A

Stahl

ET-xx6-A

Stahl

ET-xx6-A-RS2

Stahl

MT-xx6-A

Stahl

ET-xx6-A

Stahl

MT-xx6-A-RS2

Stahl

ET-xx6-A

Stahl

MT-xx6-A