- Industrial & lab equipment
- Electrical equipment & supplies
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- R. STAHL
- Series 500 Thin Clients
- Operating instructions
- 52 Pages
R. STAHL Series 300 EAGLE Operator interface, Series 400 Panel PC, Series 500 Thin Clients Thin Client Operating Instructions
The MT-xx6-A operator interfaces are explosion-proof equipment for installation in hazardous areas and can be installed in zones 2 and 22 with outputs for zones 1 and 21. All devices have a modular structure, which makes changes and maintenance easy.
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Operating Instructions
MT-xx6-A
Series 300 EAGLE
Series 400 Panel PC
Series 500 Thin Clients
(valid for HW Revision 3)
R. STAHL HMI Systems GmbH
Im Gewerbegebiet Pesch 14
50767 Köln
HW-Rev. MT-xx6-A-Fx:
HW-Rev. MT-xx6-A-Tx:
03.00.11
03.00.21
Operating Instructions Version:
Issue date:
03.00.08
12.02.2013
Operating Instructions MT-xx6-A Disclaimer
Disclaimer
Publisher and copyright holder:
R. STAHL HMI Systems GmbH
Im Gewerbegebiet Pesch 14
D-50767 Köln
Company located at:
Court of registration:
VAT number:
Cologne
District court Cologne, HRB 30512
DE 812 454 820
Telephone: (switchboard) +49/(0)221/ 5 98 08 - 200
(hotline) - 59
Fax:
E-mail: (switchboard) [email protected]
- 260
(otline) [email protected]
• All rights reserved.
• This document may not be reproduced in whole or in part except with the written consent of the publisher.
• This document may be subject to change without notice.
This documentation has been produced and checked with due care.
R. STAHL HMI Systems GmbH shall, however, not accept liability for any mistakes in this and all other documents.
Any warranty claims are limited to the right to demand amendments. Liability for any damage that might result from the content of this description or all other documentation is limited to clear cases of premeditation.
We reserve the right to change our products and their specifications at any time, provided it is in the interest of technical progress. The information in the current manual (in the internet and on
CD/DVD) or in the operating instructions included with the operator interface applies.
Trademarks
The terms and names used in this document are registered trademarks and/or products of the companies in question.
WINDOWS ® 95/98/2000/NT/ME/XP/Vista/7/Server are registered trademarks of MICROSOFT
Corporation, USA.
Copyright © 2013 R. STAHL HMI Systems GmbH. Subject to alterations.
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Operating Instructions MT-xx6-A
Table of contents
Description
MT-4x6-A (Series 400 Panel PC)
MT-5x6-A (Series 500 Thin Clients)
Additionally for MT-3x6-A (EAGLE)
Additionally for MT-4x6-A (Open HMI)
With circuits in zone 1 and 21
External, non-intrinsically safe circuits
External inherently safe optical interface
External intrinsically safe circuits
MT-5x6-A (Remote HMI Thin Client)
Installation via USB-interfaces
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Table of contents
Page
Page 3 of 52
Operating Instructions MT-xx6-A Table of contents
Software installation using a USB Memory Stick
Software installation with external USB devices
I.S. USB interfaces USB0, USB2
Ex-nA USB interfaces USB1, USB3
Connection variations for Ex-nA USB interfaces
Type RSi1 connection version 1
Type RSi1 connection version 2
Page 4 of 52
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Operating Instructions MT-xx6-A
Installation Windows XP Professional
Table of contents
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 5 of 52
Operating Instructions MT-xx6-A Preface
1 Preface
These Operating Instructions contain all aspects relevant to explosion protection for the
MT-xx6-A operator interfaces (series 300 Eagle, series 400 Open HMI - Panel PC´s and series
500 Remote HMI Thin Clients). They also contain information on the connection and installation of these devices. Please also refer to additional documentation included in the delivery, such as the examination certificate and the hardware manual, which contain further important information.
These operating instructions contain a joint description of all three product lines: Eagle,
Panel PC´s and Thin Clients. Any differences between the three product lines will be explicitly mentioned and dealt with. As a rule, though, the information contained in these operating instructions applies to all models of the MT-xx6-A series.
The MT-xx6-A operator interfaces with display sizes of 26 cm/10.4", 38 cm/15" and 48 cm/19" will be available in Hardware Revision 3.
For the correct operation of all associated components please note, in addition to these operating instructions, all other operating instructions enclosed in this delivery as well as the operating instructions of the additional equipment to be connected.
Please also note that all certificates of the operator interfaces can be found in a separate document !
2 Device function
The MT-xx6-A operator interfaces are explosion-proof equipment for installation in hazardous areas and can be installed in zones 2 and 22 with outputs for zones 1 and 21.
All devices have a modular structure, which makes changes and maintenance easy. They can be integrated into control cabinets or panels, etc.
2.1 MT-3x6-A (Series 300 EAGLE)
The MT-3x6-A operator interfaces have been designed for the visualisation of medium-sized automation tasks, operation as built-in device and tankfarm application in hazardous areas. The
EAGLE operating stations have been designed to run with a proprietary operating system, making them highly secure against external manipulation.
Users operate the device via the membrane keyboard integrated into the front plate and via the
LCD display with touch screen.
Communication with control and automation systems runs via the serial interfaces (RS-232
RS-422/485, Ethernet) connected in the "e"-area at the back of the devices. Various peripheral devices, such as barcode scanners, card readers, USB sticks and WLAN / Bluetooth modules can be connected via USB interfaces or optional fitted modules.
With a wealth of functions, these operator interfaces provide optimum visualization. Their active communication concept in combination with integrated functionality reduce the automation system workload.
2.2 MT-4x6-A (Series 400 Panel PC)
The MT-4x6-A devices are robust Panel PCs for hazardous areas. With their pre-installed
Windows operating systems they are ready to run straight away.
As a standard, all Panel PC`s are equipped with a touch screen and several interfaces and are based on the powerful ATOM technology (1.6 GHz clock frequency), making them the most powerful devices on the market.
Page 6 of 52
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Operating Instructions MT-xx6-A Technical Data
2.3 MT-5x6-A (Series 500 Thin Clients)
The MT-5x6-A devices of the 500 series can be integrated into modern networks as Thin Clients or with a KVM box via KVM-over-IP, thus providing ideal and flexible access options with central data administration.
The MT-5x6 device, which are used for operation and visualization, are located in the hazardous area, whereas the PC that is operated is located in the safe area. Each ERP/MES network can be accessed from each Thin Client via the IP address.
The Thin Client system supports both modern technologies such as DVI and USB and older technologies such as VGA and PS/2.
3 Technical Data
Function / Equipment
Display type
Display size
Resolution in pixels
Display
Touch Screen normal
Sunlight readable
Backlight
Service life of backlight at +10°C at +35°C at +55°C
Brightness normal
Sunlight readable
Contrast normal
Sunlight readable
Keyboard
Functional keys
Soft keys
Cursor keys
Alphanumeric keys
System keys
Additional keyboard
Trackball/Joystick
Power supply
Connections
Power supply
Power consumption [A] max. operating voltage U m
MT-xx6-A
Real-time clock
Data buffer
Battery
Capacitor
MT-306-A
MT-406-A
MT-316-A
MT-416-A
MT-336-A
MT-436-A-(SR)
MT-536-A-(SR)
-
TFT Color,
16,777,216 Colors
26 cm (10.4")
MT-306-A
VGA 640 x 480
SVGA 800 x 600
MT-406-A
SVGA 800 x 600
38 cm (15")
XGA 1024 x 768
Touch screen on glass
8-wire analogue resistive
5-wire analogue resistive
LED background lighting
130,000 h 500,000 h
MT-456-A
MT-556-A
48 cm (19")
SXGA 1280 x 1024
-
50,000 h
55,000 h
40,000 h
VGA 450 cd/m²
SVGA 400 cd/m²
-
70,000 h
50,000 h
350 cd/m²
1000 cd/m² min. 500:1, typ. 700:1
- min. 400:1, typ. 700:1 typ. 600:1
Polyester membrane on aluminium plate (> 1 million actions)
-
-
350 cd/m²
-
1000:1
-
12
10
Yes
12
14
12 no no
8 no no no no no no optional 100 mA max. power consumption
105 Keys or
107 keys with integrated trackball / joystick
(variant with trackball/joystick not for MT-3x6-A) optional for MT-4x6-A and MT-5x6-A
8 no no no no
Directly in the integrated connection box via screw terminals, 2.5 mm² green (Ex-nA)
24 VDC (20.4 to 28.8 VDC)
1.2 A
30 VDC
Yes
Lithium battery and capacitor buffered, maintenance-free
> 5 years at least 4 days
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Operating Instructions MT-xx6-A Technical Data
Function / Equipment
Status display LEDs below the back cover
Interfaces
Ethernet
Copper (Tx)
Optical fibre (Fx)
USB
PS/2
Serial COM1
Readers COM2
Fieldbus
Eagle
Panel PC
Audio
Data cable/-lenght
Copper (Tx)
Optical fibre (Fx)
Front plate
Housing
Housing protection type
Operating temperature range
Operation
Operation with heater *
Operation with heater **, housing insulation and protective screen
Storage temperature range
* Comment
** Comment
Heat dissipation
Relative humidity
Vibration
Operation
Transport:
Shock loading
Operation
Transport:
Dimensions [mm]
Front (w x h)
Cut-out w x h [mm] (+/- 0.5)
Depth of cut-out
Wall thickness
Mounting position
Weight [kg]
Device
Fixing frame
MT-306-A
MT-406-A
MT-316-A
MT-416-A
MT-336-A
MT-436-A-(SR)
MT-536-A-(SR)
for activity on
- Solid state flash drive or HD
- Ethernet link
- COM 1 and COM 2
Either Tx or Fx
10/100BaseTx, 10/100 Mbit (Ex-nA)
MT-456-A
MT-556-A
100BaseFx, 100 Mbit, inherently safe (Ex op is)
2x Ex-nA; 2x Ex-ib/ic
For external keyboard, mouse*, trackball*, joystick* (all Ex-ib/ic)
* not available for MT-3x6-A
RS-232, RS-422, RS-485 (Ex-nA)
Barcode scanner, Wiegand reader, Proximity reader interface (all Ex-ib/ic) not for Thin Client
Profibus with 9185/12-46-10
MPI with MPI Box SSW7-RK512-RS-422
MPI with MPI Box SSW7-HMI-RS-422
Line Out output (Ex-nA) up to 100 m via CAT5 installation cable AWG22 up to 2000 m via 62,5/125
μm (core-/external cross section) multi-mode optical fibre cable
Polyester on seawater-proof aluminium with touch technology and safety glass (standard) or
Stainless steel on seawater-proof aluminium with touch-technology and safety glass,
F-keys polyester
- - yes
(not MT-336-A) yes
Stainless steel
IP66
-
20°C … + 55°C*
-
30°C … + 55°C*
- 40°C
… + 55°C*
-
30°C … + 60°C in the case of MT-4x6-A and MT-5x6-A: at +55°C for a maximum of 5 hours, at +50°C for continuous operation (24/7)
** The heater used must be of such a design that the temperature inside the operator interface's housing does not fall below -20°C (-30°C only at the front) ! approx. 50 % via front plate, approx. 50 % via housing
90% at + 40 °C, without condensation
3 to 22 Hz: 1 mm
22 to 500 Hz: 9.8 m/s² = 1 g
3 to 9 Hz: 3.5 mm
9 to 500 Hz: 9.8 m/s² = 1 g
150 m/s² = about 15 g / 11 ms
250 m/s² = about 25 g / 6 ms
400 x 270 372 x 270 440 x 340 535 x 425
385.5 x 257.5 359.5 x 257.5 427.5 x 327.5 522.5 x 412.5
150 165
13.00
0.6
8 vertical or horizontal
12.60
0.6
17.30
0.7
23.5
0.9
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Operating Instructions MT-xx6-A Conformity to standards
3.1 Additionally for MT-3x6-A (EAGLE)
Processor
Main memory [Mbyte]
Data memory [Mbyte]
Operating system:
Languages
Number of protocol drivers
Number of process images
Number of texts / messages
Number of variables per page
Number of messages
Font sets
Configuration memory type
LX 800, 266 MHz
256
256
RT Target global, multilingual language support a maximum of 4 simultaneously
> 1000 dynamic dynamically limited by main memory
255
4096 fault messages, 4096 operation messages
4 independent Windows unicondensed fonts
Solid state flash drive
3.2 Additionally for MT-4x6-A (Open HMI)
Processor
Working memory [GB]
Data memory [GB]
Type of data memory
Standard
Optional
Operating system
Standard Software
ATOM 1.6 GHz
1 or 2
4 or 16
Solid state flash drive expansion to Exicom-SHD-xxx hard disk
100 GB instead of flash drive
Windows XP Embedded
Windows XP Professional
Windows 7 Ultimate
WIN CC flexible, iFix, RSView
(for further software solutions, please refer to our homepage)
Via Multi-Language interface of Windows XP embedded (25 languages) Global language support
4 Conformity to standards
The MT-xx6-A operator interfaces comply with the following standards and directives:
Standard
Directive 94/9/EC
1st supplement
Classification
IEC 60079-0 : 2011
IEC 60079-1 : 2007
IEC 60079-7 : 2006
IEC 60079-11 : 2011
IEC 60079-15 : 2010
IEC 60079-18 : 2009
IEC 60079-28 : 2006
IEC 60079-31 : 2008
General requirements
Flameproof enclosure "d"
Increased safety "e"
Intrinsic safety "i"
Type of protection "n"
Encapsulation "m"
Optical radiation "op is"
Protected by enclosures "t" (dust)
Electromagnetic compatibility
Directive 2004/108/EC
EN 61326-1 : 2008
IEC 61000-6-2 : 2005
General requirements
Immunity
IEC 61000-6-4 : 2011 Emission
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Operating Instructions MT-xx6-A Certificates
5 Certificates
The MT-xx6-A operator interfaces are certified for installation in the following areas: according to ATEX Directive 94/9/EC for installation in zones 2 and 22
IECEx (International Electrotechnical Commision System for Certification to
DNV
LR
Standards for Electrical Equipment for Explosive Atmospheres)
(Det Norske Veritas)
(Lloyd´s Register)
GOST-R (Russion certification)
CSA (Canadian Standard Association)
UL-BR (UL do Brasil Certificações
– INMETRO)
5.1 ATEX
The ATEX certificates are listed under the following certification numbers:
Certificate number for MT-xx6-A: TÜV 11 ATEX 7103 X
5.2 IECEx
The IECEx certificates are listed under the following certification numbers:
Certificate number for MT-xx6-A: IECEx TUR 11.0015X
You can access all IECEx certificates on the official website of the IEC under their certificate number. http://iecex.iec.ch/iecex/iecexweb.nsf/welcome?openform
.
5.3 DNV
The DNV certification is listed below the following numbers:
Certificate number:
File number:
Job Id:
A-12989
899.60
262.1-001689-6
5.4 LR
The LR (Lloyd´s Register) certificate is listed under the following certification number:
Certificate number: 11/20032
5.5 GOST-R
The GOST-R certification is listed below the following number:
Certificate number:
РОСС DE.ГБ04.B01741
5.6 CSA
The CSA certificate is listed under the following certification number:
Certificate number: 2512677
5.7 UL-BR
The UL-BR certificate is listed under the following certification number:
Certificate number: UL-BR 12.0398X
Page 10 of 52
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Operating Instructions MT-xx6-A Marking
6 Marking
Manufacturer
Type code
CE classification:
Testing authority and certificate number:
Ex classification:
ATEX guideline 94/9/EC
MT-xx6-A-Tx
MT-xx6-A-Fx
IECEx
MT-xx6-A-Tx
MT-xx6-A-Fx
GOST-R
MT-xx6-A-Tx
MT-xx6-A-Fx
CSA
UL-BR
MT-xx6-A-Tx
MT-xx6-A-Fx
R. STAHL HMI Systems GmbH
MT-3x6-A / MT-4x6-A / MT-5x6-A c
0158
TÜV 11 ATEX 7103 X
IECEx TUR 11.0015X e
II 3 (2/3) G Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc
II 3 (2/3) D Ex ia tc [ib Db] [ic] IIIC T80°C Dc IP66 e
II 3 (2/3) G Ex d e ia ib mb nA [ib op is Gb] [ic] IIC T4 Gc
II 3 (2/3) D Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66
Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc
Ex ia tc [ib Db] [ic] IIIC T80°C Dc IP66
Ex d e ia ib mb nA [ib op is Gb] [ic] IIC T4 Gc
Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66
2ExdeiaibmbnA[ib][ic]IICT4
DIP A21 TA80°C, IP66
2ExdeiaibmbnA[ibopis][ic]IICT4
DIP A21 TA80°C, IP66
Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc, Type 4X, IP66
Class II, Division 2, Groups E, F, G, T80°C
Ex ia tc [ib ic] IIIC T80°C Dc, IP66
Ex d e ia ib mb nA [ib Gb] [ic] IIC T4 Gc
Ex ia tc [ib Db] [ic] IIIC T80°C Dc IP66
Ex d e ia ib mb nA [ib op is Gb] IIC T4
Ex ia tc [ib op is Db] [ic] IIIC T80°C Dc IP66
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Operating Instructions MT-xx6-A Power supply
7 Power supply
7.1 Operator interfaces
Power supply: 24.0 VDC (min. 20.4 VDC , max. 28.8 VDC)
Um = 30 VDC
Power consumption:
7.1.1
(for connected circuits in zone 1)
MT-xx6-A
All circuits in zone 2 and 22
1.2 A
If the operator interface and all connected circuits are solely used in zone 2 or 22, the operator interface can be supplied with the required rated voltage of
U rated
= 24 VDC (+20% / -15%)
7.1.2 With circuits in zone 1 and 21
If the operator interface is run in zone 2 and connected to intrinsically safe circuits / devices in zone 1, the following applies:
U m
= 30 VDC
(see EN 60079-11 : 2007, section 3.16).
7.1.3 Operator interface terminals
Copper wires with cross sections of betwee 0.2 mm² (AWG 24) and 1.5 mm² (AWG 14) may be connected to any of the terminals of the operator interfaces.
When connecting cables to the terminals please make sure that the insulation of the cables goes right up to the terminal contacts.
7.1.3.1 Tightening torque
For the terminals X1 and X11 a tightening torque of:
0,4 Nm up to 0,5 Nm is valid and for the terminals X2, X3, X4, X5, X6, X7, X8 and X9 a tightening torque of:
0,5 Nm bis 0,6 Nm is valid.
Page 12 of 52
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Operating Instructions MT-xx6-A Permitted maximum values
8 Permitted maximum values
8.1 External, non-intrinsically safe circuits
Input voltage (X1):
Rated voltage
Power consumption for U rated
Max. operating voltage U m
RS-422/-232 COM 1 (X2):
Rated voltage
Max. operating voltage U m
USB-1 (X5):
Rated voltage
Max. operating voltage U m
USB-3 (X7):
Rated voltage
Max. operating voltage U m
Copper Ethernet (X11):
Rated voltage
Rated power
Max. operating voltage U m
Audio (X3)
24 VDC (+20% / -15%)
(for exclusive operation in zone 2)
1.2 A max
30 VDC
(applies for connected circuits in zone 1)
RS-422: 5 VDC
253 VAC
5 VDC
253 VAC
5 VDC
253 VAC
5 VDC
100 mW
30 VDC
Rated voltage
Max. operating voltage U m
5 VDC
253 VAC
8.2 External inherently safe optical interface
RS-232: ±12 VDC
Ethernet optical fiber (X10):
Wavelength
Radiant power
1350 nm
≤ 35 mW
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Operating Instructions MT-xx6-A Permitted maximum values
8.3 External intrinsically safe circuits
USB-0 (X4) and USB-2 (X6):
U o
= 5.9
I o
= 2.18
P o
= 1.24
V
A
W a) The maximum values for zone 1 group IIC are:
C i
= 0 µF C o
= 5.1 11
L i
= 0 mH L o
= 10 5
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 1 group IIB are:
C i
= 0 µF C o
= 14 40
L i
= 0 mH L o
= 50 20
C o
and L o
pairs directly above/underneath each other may be used.
28
2
79
10
43
1
200
5
µF
µH
µF
µH b) The maximum values for zone 2 group IIC are:
C i
= 0 µF C o
= 12 24
L i
= 0 mH L o
= 10 5
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 2 group IIB are:
74
2
670
1
µF
µH
C i
= 0 µF C o
= 37 92
L i
= 0 mH L o
= 50 20
C o
and L o
pairs directly above/underneath each other may be used.
200
10
790
5
Reader RSi1 and RSi2 (X8) +Uint 1 (power supply circuit, X8.0, bridge to X8.2):
µF
µH
U o l o
P o
=
=
=
10.4
220
2.29
V mA
W a) The maximum values for zone 1 group IIC are:
C i
L i
=
=
1.72
0
µF mH
C o
= 0.8
L o
= 10
µF
µH
C o
and L o
pairs directly above/underneath each other may be used. b) The maximum values for zone 2 group IIC are:
C
L i i
=
=
1.72
0
µF mH
C o
= 4.68 µF
L o
= 10 µH
C o
and L o
pairs directly above/underneath each other may be used.
Reader RSi1 (X8) +U_ex1 (power supply circuit, X8.2, bridge from X8.0):
U i
I i
P i
C i
L i
=
=
=
=
=
12.4
220
2.29
25
0
V mA mW nF mH
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Operating Instructions MT-xx6-A Permitted maximum values
U o l o
P o
Reader RSi1 (power supply reader, X8.3-4):
=
=
=
5.36
220
1.18
V mA
W a) The maximum values for zone 1 group IIC are:
C i
L i
=
=
5.3
0
µF mH
C o
= 40.7 59.7 µF
L o
= 2 1 µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 1 group IIB are:
C
L i i
=
=
5.3
0
µF mH
C o
= 70.7 124.7 µF
L o
= 2 1 µH
C o
and L o
pairs directly above/underneath each other may be used. b) The maximum values for zone 2 group IIC are:
C i
L i
=
=
5.3
0
µF mH
C o
= 124.7 994.7 mF
L o
= 2 1 µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 2 group IIB are:
C
L i i
=
=
5.3
0
µF mH
C o
= 154.7 324.7 µF
L o
= 20 10 µH
C o
and L o
pairs directly above/underneath each other may be used.
Reader RSi1 and RSi2 (signal input / output, X8.5-8):
U i
I i
P i
=
=
=
15
500
2.5
V mA
W
U o
=
I o
=
P o
=
5.36
46
62
V mA mW a) The maximum values for zone 1 group IIC are:
C i
L i
=
=
0
0
µF mH
C o
= 46
L o
= 2
µF
µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 1 group IIB are:
C
L i i
=
=
0
0
µF mH
C o
= 79
L o
= 20
µF
µH
C o
and L o
pairs directly above/underneath each other may be used. b) The maximum values for zone 2 group IIC are:
C
L i i
=
=
0
0
µF mH
C o
= 130 µF
L o
= 2 µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 2 group IIB are:
C
L i i
=
=
0
0
µF mH
C o
= 160 µF
L o
= 20 µH
C o
and L o
pairs directly above/underneath each other may be used.
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 15 of 52
Operating Instructions MT-xx6-A Permitted maximum values
Reader WCR1 (X8) (connection voltage supply, X8.1-2):
U i
I i
P i
C i
L i
=
=
=
=
=
11.4
200
2.28
25
0
V mA
W nF mH
Reader WCR1 (power supply reader, X8.3-4):
U o l o
P o
=
=
=
5,88
200
1.18
V mA
W a) The maximum values for zone 1 group IIC are:
C i
L i
=
=
5.3
0
µF mH
C o
= 27.7 37.7 µF
L o
= 2 1
C o
and L o
pairs directly above/underneath each other may be used.
µH
The maximum values for zone 1 group IIB are:
C
L i i
=
=
5.3
0
µF mH
C o
= 55.7 94.7 µF
L o
= 20 10 µH
C o
and L o
pairs directly above/underneath each other may be used. b) The maximum values for zone 2 group IIC are:
C
L i i
=
=
5.3
0
µF mH
C o
= 80.7 664.7 µF
L o
= 2 1 µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 2 group IIB are:
C
L i i
=
=
5.3
0
µF mH
C o
= 114.7 234.7 µF
L o
= 20 10 µH
C o
and L o
pairs directly above/underneath each other may be used.
Reader WCR1 and WCR2 (signal input / output, X8.5-8):
U i
I i
P i
=
=
=
15
500
2.5
V mA
W
U o
=
I o
=
P o
=
5.88
51
75
V mA mW a) The maximum values for zone 1 group IIC are:
C
L i i
=
=
0
0
µF mH
C o
= 34
L o
= 2
µF
µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 1 group IIB are:
C
L i i
=
=
0
0
µF mH
C o
= 63
L o
= 20
µF
µH
C o
and L o
pairs directly above/underneath each other may be used. b) The maximum values for zone 2 group IIC are:
C
L i i
=
=
0
0
µF mH
C o
= 87
L o
= 2
µF
µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 2 group IIB are:
C
L i i
=
=
0
0
µF mH
C o
= 130 µF
L o
= 20 µH
C o
and L o
pairs directly above/underneath each other may be used.
Page 16 of 52
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operating Instructions MT-xx6-A Permitted maximum values
PS2 interface (X9):
Connection for keyboard, mouse, trackball, joystick
U o
= 5.88
I o
= 200
P o
= 1.18
V mA
W a) The maximum values for zone 1 group IIC are:
C i
= 17.6
L i
= 0
µF mH
C o
= 15.4 25.4 µF
L o
= 2 1 µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 1 group IIB are:
C i
= 17.6 µF C o
= 10.4 20.4
L i
= 0 mH L o
= 100 50
C o
and L o
pairs directly above/underneath each other may be used.
43.4
20
82.4
10
µF
µH b) The maximum values for zone 2 group IIC are:
C i
= 17.6
L i
= 0
µF mH
C o
= 68.4 652.4 µF
L o
= 2 1 µH
C o
and L o
pairs directly above/underneath each other may be used.
The maximum values for zone 2 group IIB are:
C i
= 17.6 µF C o
= 33.4 53.4
L i
= 0 mH L o
= 100 50
C o
and L o
pairs directly above/underneath each other may be used.
Do NOT connect the optional external keyboard to live equipment !
102.4 222.4
20 10
µF
µH
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 17 of 52
Operating Instructions MT-xx6-A Type code
9 Type code
9.1 Certificate
MT-xx6-A-x-x
9.2 Order variant
9.2.1 MT-3x6-A (EAGLE)
MT-xxx-A-aa-bb-cc
Order variant:
Classification product key
MT-3x6-A-Fx-bb-cc
MT-3x6-A-Tx-bb-cc
MT-3x6-A-aa-TFT-cc
MT-3x6-A-aa-SR-cc
MT-3x6-A-aa-bb-RSi1
MT-3x6-A-aa-bb-RSi2
MT-3x6-A-aa-bb-WCR1
MT-3x6-A-aa-bb-WCR2
Page 18 of 52
Additional information as
HDn (hard disk drive, n = memory size)
SR (Sunlight readable display) other information (not Ex-relevant)
Ethernet interface
Fx (fiber optic)
Tx (copper cable)
Hardware revision 3
Family code (fixed to 6)
Size code (display)
0 = 10.4" display
1
=
10.4" display
3 = 15" display
5 = 19" display
Type code
3 = Eagle
4 = Open HMI (Panel PC)
5 = Remote HMI (Thin Client)
Device for Zones 1 and 21
Reader modul
Display version
Ethernet interface
306 / 316 / 336
Description
Type with
Optical fiber Ethernet interface 100BaseFx (Ex op is)
Copper Ethernet interface 10/100BaseTx (Ex-nA)
TFT Display (Standard)
Sunlight readable Display 1000 cd/m² (only MT-336-A)
Plug-in module for reader with RS-232 interface, power supply via operator interface
Plug-in module for reader with RS-232 interface, power supply of the reader externally
Plug-in module for reader with Wiegand interface, power supply via SV 9143/10-114-200-xx
Plug-in module for reader with Wiegand interface,
power supply of the reader externally
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operating Instructions MT-xx6-A Type code
9.2.2 MT-4x6-A (Panel PC)
MT-xxx-A-aa-Rx-bb-cc-dd-ee
Order variant:
Classification product key
MT-4x6-A-Fx-Rx-bb-cc-dd-ee
MT-4x6-A-Tx-Rx-bb-cc-dd-ee
MT-4x6-A-aa-R1-bb-cc-dd-ee
Front plate
Reader modul
Data memory
Display version
Working memory
Ethernet interface
406 / 416 / 436 / 456
Description
Type with
Optical fiber Ethernet interface100BaseFx (Ex op is)
Copper Ethernet interface 10/100BaseTx (Ex-nA)
Working memory 1 GB
*
MT-4x6-A-aa-R2-bb-cc-dd-ee
MT-4x6-A-aa-Rx-TFT-bb-cc-dd-ee
Working memory 2 GB
TFT display (standard)
MT-4x6-A-aa-Rx-SR-bb-cc-dd-ee Sunlight readable display 1000 cd/m² (MT-436-A only)
MT-4x6-A-aa-Rx-bb-4GB-dd-ee 4 GB Solid State Drive
MT-4x6-A-aa-Rx-bb-16GB-dd-ee
MT-4x6-A-aa-Rx-bb-100GB-dd-ee
MT-4x6-A-aa-Rx-bb-cc-RSi1-ee
16 GB Solid State Drive
100 GB hard disk (externaly- Exicom-SHD-xxx) *
Plug-in module for reader with RS-232 interface, power supply via operator interface
MT-4x6-A-aa-Rx-bb-cc-RSi2-ee
MT-4x6-A-aa-Rx-bb-cc-WCR1-ee
MT-4x6-A-aa-Rx-bb-cc-WCR2-ee
MT-4x6-A-aa-Rx-bb-cc-dd-PES
MT-4x6-A-aa-Rx-bb-cc-dd-VA
Plug-in module for reader with RS-232 interface, power supply of the reader externally
Plug-in module for reader with Wiegand interface, power supply via SV 9143/10-114-200-xx
Plug-in module for reader with Wiegand interface,
power supply of the reader externally
Polyester front plate
Stainless steel front plate (436 and 456 only),
not SR type
The Exicom-SHD-xxx hard disk can only be used instead of a flash memory card (SSD),
not in addition to it !
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 19 of 52
Operating Instructions MT-xx6-A Type code
9.2.3 MT-5x6-A (Remote HMI Thin Client)
MT-xxx-A-aa-bb-cc-dd
Order variant:
Classification product key
MT-536-A-Fx-bb-cc-dd
MT-536-A-Tx-bb-cc-dd
MT-536-A-aa-TFT-cc-dd
MT-536-A-aa-SR-cc-dd
MT-5x6-A-aa-bb-RSi1-dd
MT-5x6-A-aa-bb-RSi2-dd
MT-5x6-A-aa-bb-WCR1-dd
MT-5x6-A-aa-bb-WCR2-dd
MT-5x6-A-aa-bb-cc-PES
MT-5x6-A-aa-bb-cc-VA
Front plate
Reader modul
Display version
Ethernet interface
536 / 556
Description
Type with
Optical fiber Ethernet interface 100BaseFx (Ex op is)
Copper Ethernet interface 10/100BaseTx (Ex-nA)
TFT display (standard)
Sunlight readable display 1000 cd/m² (MT-536-A only)
Plug-in module for reader with RS-232 interface, power supply via operator interface
Plug-in module for reader with RS-232 interface, power supply of the reader externally
Plug-in module for reader with Wiegand interface, power supply via SV 9143/10-114-200-xx
Plug-in module for reader with Wiegand interface,
power supply of the reader externally
Polyester front plate
Stainless steel front plate, not SR type
Page 20 of 52
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operating Instructions MT-xx6-A Safety Advice
10 Safety Advice
This chapter is a summary of the key safety measures. The summary is supplementary to existing rules which staff also have to study.
The safety of persons and equipment in hazardous areas depends on compliance with all relevant safety regulations. Thus, the installation and maintenance staff carry a particular responsibility, requiring precise knowledge of the applicable regulations and conditions.
10.1 Installation and operation
Please note the following when installing and operating the device:
The national regulations for installation and assembly apply (e.g. EN/IEC 60079-14).
The operator interface must only be switched on when it is closed.
The installation must be compliant with any applicable regulations.
After switching the operator interface off, wait for at least 1 minute before opening it.
The safe maximum values of the connected field device(s) must correspond to the values listed on the data sheet or the EC type examination certificate.
The operator interfaces may be installed in zones 2 or 22.
When used in zone 2 and zone 22, intrinsically safe category 2 devices or energy-limited category 3 associated equipment may be connected to the intrinsically safe circuits.
If category 2 equipment is connected to the intrinsically safe circuits in zone 1, Um must adhere to EN 60079-11 : 2007, section 3.16 when connecting the power supply and the non-energy-limited circuites of the MT-xx6-A.
For the maximum connectable L and C values of the intrinsically safe circuits, the associated (above/underneath each other) pairs of values must be applied.
National safety and accident prevention rules.
Generally accepted technical rules.
Safety instructions contained in these operating instructions.
Any damage may compromise the explosion protection !
Use the device for its intended purpose only (see "Device Function").
Incorrect or unauthorized use and non-compliance with the instructions in this manual will void any warranty on our part.
No changes to the device that compromise its explosion protection are permitted !
The device may only be installed and operated in an undamaged, dry and clean condition !
10.2 Cautionary note
Caution:
This is an EN 55022 Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
10.3 Special conditions
The fronts of the operator interfaces with a sunlight readable display (type code includes “SR”) may be cleaned with a damp cloth only.
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 21 of 52
Operating Instructions MT-xx6-A Installation
11 Installation
11.1 General information
Electrical plants are subject to certain regulations concerning installation and operation
(e.g. RL 1999/92/EC, RL 94/9/EC and IEC/EN 60079-14).
It is the responsibility of the operators of electrical installations in hazardous environments to ensure that the equipment is kept in proper condition, is operated according to instructions and that maintenance and repairs are carried out.
11.2 MT-xx6-A
The operator interfaces may be installed in zones 2 or 22. The circuits must be installed according to applicable regulations.
The PE connection part of the operator interface located at the back of the housing is internally connected with the GND supply cable (X1 pins 3 and 4).
The operator interfaces can be mounted and operated in any position. Sufficient air circulation must be ensured, however, so that the maximum operating temperature is not exceeded.
The operator interface's front should be protected by a canopy against permanent exposure to UV light. This increases the front membrane's lifespan. The canopy MUST
NOT be too close to the front plate and sufficient air circulation must be ensured.
The MT-4x6-A and MT-5x6-A devices may be operated at +55°C ONLY FOR SHORT
PERIODS (maximum 5 h) at a time.
Page 22 of 52
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operating Instructions MT-xx6-A Installation
11.3 Installation via USB-interfaces
Installation of software on the operator interfaces via the USB-interfaces:
11.3.1 Software installation using a USB Memory Stick
You may only use USB memory sticks permitted for use by R. STAHL HMI Systems GmbH.
These USB memory sticks are below and in general referred to by R. STAHL HMI Systems
GmbH as "USB(i) Drives". Data may only be copied onto the operator interfaces and software may only be installed with these USB Drives.
In hazardous areas you may only use I.S. certified USB Drives supplied by R. STAHL HMI
Systems GmbH.
In an industrial area, a permitted, non-explosion proof memory stick may be connected to the I.S. USB interface of the operator interface after having been connected to any PC.
R. STAHL HMI Systems GmbH's USB(i) drives may also be connected to non-intrinsically safe interfaces, from where they may be used with operator interfaces of the
MT-xx6-A series.
If devices are connected to the I.S. USB interface that have not been approved by R. STAHL
HMI Systems GmbH, protective elements may become damaged, thus compromising the intrinsic safety of the interfaces.
In this case R. STAHL HMI Systems can no longer guarantee the intrinsic safety of the device !
11.3.2 Software installation with external USB devices
Not applicable to MT-5x6-A
Software may be installed with the aid of any external USB devices subject to the following conditions:
The software is installed in the safe area.
The USB devices are connected to the USB interfaces USB1 or USB3 (X5 or X7) with the
VB-USB-INST1 connection cable.
Connection diagram with VB-USB-INST1 (hard disk, CD/DVD with power supply)
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 23 of 52
Operating Instructions MT-xx6-A Installation
11.4 USB interfaces
The MT-xx6-A device series have 4 USB interface channels.
USB0 at X4 for the internal connection of a USB Drive.
USB1 at X5 for the connection of external USB devices.
USB2 at X6 for the connection of an external USB Drive.
USB3 at X7 for the connection of external USB devices.
The connection diagram for the MT-xx6-A interfaces can be found in
11.4.1 I.S. USB interfaces USB0, USB2
The USB0 and USB2 interfaces (X4 and X6) are intended for the internal or external connection of USBi Drives.
The maximum value for the joint power supply of USB0 and USB2 is 500 mA.
11.4.2 Ex-nA USB interfaces USB1, USB3
The USB1 and USB3 interfaces (X5 and X7) are intended for the connection of external USB devices.
The maximum value for the joint power supply of USB1 and USB3 is 500 mA.
11.4.2.1 Connection variations for Ex-nA USB interfaces
The two Ex-nA USB interfaces have an identical structure.
If intrinsically safe devices are connected to the Ex-nA USB interfaces of the MT-xx6-A operator interfaces, R. STAHL Systems GmbH cannot guarantee that the intrinsic safety of these devices will continue to apply.
The following versions are possible:
1. If a USB device that is not connected to the mains is connected, voltage can be supplied from the internal power supply (terminal 1).
2. If a USB device that is connected to the mains is connected, the internal power supply
(terminal 1) must not be connected. The power must be supplied from an external device.
Page 24 of 52
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operating Instructions MT-xx6-A Installation
11.4.2.2 Connection terminal
Flexible cables with a cross section of 0.2
– 2.5 mm² can be used.
The maximum cable length for the connection with the USB interfaces (X5 and X7) is 2.5 m.
The insulation of the wire must reach right up to the terminal body.
11.4.2.2.1 Type 1 connection version
The USB device does not require an external power supply as it uses less than 500 mA.
No connection to the mains via other interfaces, e.g. WLAN stick.
Type 1 connection diagram (e.g. WLAN stick)
11.4.2.2.2 Type 2 connection version
The USB device does require an external power supply to function because it uses over
500 mA (e.g. hard disks, CD/DVD drives).
The USB device is connected to the mains via other interfaces (e.g. USB/serial converter,
USB-Profibus interface).
Type 2 connection diagram (e.g. hard disk, CD/DVD with power supply)
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 25 of 52
Operating Instructions MT-xx6-A Assembly and disassembly
11.4.2.2.3 Type 3 connection version
The USB device does require an external power supply to function because it uses over
500 mA (e.g. hard disks, CD/DVD drives).
The USB device is connected to the mains via other interfaces (e.g. USB/serial converter,
USB-Profibus interface).
The USB device needs the VCC connection of the operator interface (internal supply
– terminal 1) to function.
Type 3 connection diagram (any USB device with power supply)
12 Assembly and disassembly
12.1 General information
Assembly and disassembly are subject to general technical rules. Additional, specific safety regulations apply to electronic and pneumatic installations.
12.2 Cut-out MT-xx6-A
Make a cut-out with the following dimensions:
Operator interface
Width Height
MT-x06-A
MT-x16-A
MT-x36-A
MT-x56-A
385.5 ± 0.5 mm
359.5 ± 0.5 mm
427.5 ± 0.5 mm
522,5 ± 0,5 mm
257.5 ± 0.5 mm
257.5 ± 0.5 mm
327.5 ± 0.5 mm
412,5 ± 0,5 mm
Depth of cut-out Material thickness
150 mm
150 mm
165 mm
165 mm up to 8 mm up to 8 mm up to 8 mm up to 8 mm
13 Operation
13.1 General information
When operating the devices, particular care shall be taken that:
the operator interface has been properly installed according to instructions,
the device is undamaged,
the terminal compartment is clean,
all screws are tightened fast,
before switching the operator interface on, its external PE terminal is properly connected to the equipotential bonding system at its place of use,
the cover of the terminal compartment is completely closed.
Page 26 of 52
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operating Instructions MT-xx6-A
13.2 Connections
X6
X7
X8
X4
X5
X9
Terminal Pin
X1
X2
X3
Definition
1 Power supply operator interface +24 VDC
2 Power supply operator interface +24 VDC
3 Power supply operator interface GND
4 Power supply operator interface GND
1 TxD-b
2 TxD-a
3 RxD-b
4 RxD-a
5 TxD-b'
6 TxD-a'
7 RxD-b'
8 RxD-a'
9 TxD
10 RxD
11 RTS/
12 CTS/
13 GND
1 Line Out right
2 GND
3 Line Out left
USB interface, connection type A
1 VCC
2 USB -
3 USB +
4 GND
1 VCC
2 USB -
3 USB +
4 GND
5 GND
1 VCC
2 USB -
3 USB +
4 GND
0 +U_INT1
1 0V
2 +U_EX1
3 GND
4 +U_RD
5 Signal 1
6 Signal 2
7 Signal 3
8 Signal 4
9 +U_EX1 (out)
1
2
3
4
5
6
VCC
KBDAT
KBCLK
MSDAT
MSCLK
GND
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operation
Connection
Power supply of the operator interface
Serial
COM1 interface
RS-422/485
Serial
COM1 interface
RS-232
Audio
USB0
USB1
USB2
USB3
Reader interface
I.S.
PS2 interface * for external keyboard / mouse
Page 27 of 52
Operating Instructions MT-xx6-A Operation
*
X10
X11
1 Optical fiber connection type SC
1 TxD (+)
2 TxD (-)
3 RxD (+)
4 RxD (-)
Ethernet optical fiber interface **
Ethernet copper
Connection **
Please also note that the COM interface may only be physically connected once !
Power is supplied either with a physical RS-232 or an RS-422/485 connection.
* Do NOT connect the optional external keyboard to live equipment !
** Please note that the Ethernet connection is either for an optical fibre connection (X10) or for a copper connection (X11), depending on the version ordered !
The optical fiber connection requires a multimode optical fiber cable with 62.5 µm core diameter and 125 µm external diameter.
Copper wires with cross sections of between 0.2 mm² (AWG 24) and 1.5 mm² (AWG 14) may be connected to any of the terminals of the operator interfaces.
Which cable cross sections are chosen should be decided on the basis of relevant regulations, such as DIN VDE 0298. Factors that might require a larger cross section, such as current, increased temperatures, cable bundling, etc. must also be taken into account !
13.2.1 Dip switch settings S3 and S4
Switch
S3-1
S3-2
Position
OFF
ON
OFF
ON
Interface
COM1
RS-422/485
Function
No bus terminator resistor set
Bus terminator resistor TxD line
No bus terminator resistor set
Bus terminator resistor RxD line
S4-1
0
0
0
0
1
1
1
1
S4-4 *
S4-2
0
1
0
1
0
1
0
1
OFF
ON
S4-3
0
0
1
1
0
0
1
1
Interface
RS-422
RS-485
Touch *
Keying
Automatic keying
Keying always on
Keying enabled by SW
Driver in idle mode
Automatic keying
Status not permitted !!!
Keying enabled by SW
Driver in idle mode
Touch switched off
Touch switched on
To switch off the touch via the dip switch S4-4 is at the moment not possible !
Page 28 of 52
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operating Instructions MT-xx6-A Operation
13.2.2 Status LEDs
The status of the respective LEDs at the operator interfaces indicates the activity of the corresponding data lines.
In hazardous areas the operator interface must not be operated without the housing lid !
The status LEDs can therefore only be observed at the first start-up or in safe areas.
13.2.2.1 LEDs
Definition Colour Name
LD5 green COM1 TxD
LD8
LD7
LD6
LD14 yellow COM1 RxD green COM2 TxD yellow COM2 RxD yellow LINK ACT
LD15 green HD
Description
Activity on COM1: sending, LED flashing
Activity on COM1: receiving, LED flashing
Activity on COM2: sending, LED flashing
Activity on COM2: receiving, LED flashing
Ethernet link established, LED always on
Activity on Ethernet link, LED flashing
Access to system disk (Solid State, HDD),
LED flashing
(only for MT-4xx-A devices)
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013 Page 29 of 52
Operating Instructions MT-xx6-A
Back view of MT-xx6-A device:
Operation
LED section at MT-xx6-A device:
Page 30 of 52
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
Operating Instructions MT-xx6-A Operation
13.3 Connection of Readers
Different types of readers can be connected to the operator interfaces. For this, there are two interface connection versions (serial RS-232 and Wiegand) and four connection diagrams.
Please note that the Ex-connection values of the reader must match the safety-relevant values of the interface !
For the exact wiring diagram of each individual reader type, please refer to the actual reader documentation or to the Hardware Manual.
Operator interfaces of the Panel PC and Thin Client series require an additional software
(keyboard wedge) to transfer the data from the reader into the required application. This software is not part of the delivery.
13.3.1 Serial connection versions
Only readers with a serial RS-232 interface can be connected.
13.3.1.1 Type RSi1 connection version 1
With the RSi1 connection version, the reader is supplied with power via the operator interface.
In version 1, a maximum of 5.36 V and 220 mA are available for the reader (e.g. the SK-200 barcode reader).
13.3.1.2 Type RSi1 connection version 2
In version 2, a maximum of 10.4 V and 220 mA are available for the reader (e.g. the
RFIDi-RDR-1-xxx chipcard reader).
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Operating Instructions MT-xx6-A Operation
13.3.1.3 Type RSi2 connection version
With the RSi2 connection version, the reader itself is supplied with power from an external source. The maximum values of the reader apply in this case.
13.3.2 Wiegand connection versions
13.3.2.1 Type WCR1 connection version
With the WCR1 connection version, the reader is supplied with power via the operator interface.
For the actual power supply, the 9143/10-114-200-xx power supply must be used. The maximum supply for the reader is 5.88 V and 200 mA.
13.3.2.2 Type WCR2 connection version
With the WCR2 connection version, the reader itself is supplied with power from an external source. The maximum values of the reader apply in this case.
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Operating Instructions MT-xx6-A Exicom-SHD-xxx hard disk
14 Exicom-SHD-xxx hard disk
The optional Exicom-SHD-xxx hard disk can be fitted inside the MT-4x6-A operator interfaces.
The Exicom-SHD-xxx hard disk can only be used instead of a flash memory card (SSD),
not in addition to it !
14.1 Installation of hard disk
The Exicom-SHD-xxx hard disk is mounted by R. STAHL HMI Systems GmbH during the production of its operator interfaces. It is NOT possible to install the hard disks at a later date !
Installation of the Exicom-SHD-xxx hard disk into the MT-4x6-A operator interfaces reduces the minimum operating temperature to -20°C !
The minimum temperature for the front remains -30°C.
The Exicom-SHD-xxx is incorporated into the operator interface's PA by means of two fixing screws.
The fixing screws must be FIRMLY affixed to the housing of the operator interface to ensure this.
The SAFE integration of the Exicom-SHD-xxx hard disk into the operator interface's PA is guaranteed due to its factory-mounting by R. STAHL HMI Systems GmbH.
14.1.1 Mechanical dimensions
Hard disk housing (l x w x h, in mm) 113 x 92 x 31
Top view:
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Operating Instructions MT-xx6-A Exicom-SHD-xxx hard disk
14.2 Connections
The Exicom-SHD-xxx hard disk is supplied with 24 VDC.
The two connection wires intended for the purpose can be connected to the free contacts of the operator interface's X1 terminal (operator interface supply). The red cable (+ wire) is connected to the + pin (pin 2) and the black cable (- wire) is connected to the
– (GND) pin (pin 3) of X1.
The data cable of the hard disk is connected with the S-ATA plug to the associated 11-pin connector which protrudes from the encapsulation.
14.2.1 Safety advice
DO NOT
operate the MT-4x6-A operator interfaces
WITHOUT
the
HARD DISK
or if the
SATA connection cable is DISCONNECTED !
A warning notice to this effect is attached to the SATA connection cable (see illustration).
While the operator interface is switched on, the SATA connector and the power supply of the Exicom-SHD-xxx hard disk
MUST NOT
be disconnected.
A warning notice to this effect is attached to the Exicom-SHD-xxx hard disk (see illustration).
14.3 Hard disk replacement
The Exicom-SHD-xxx hard disk may be replaced. However, only specially trained staff with expertise in explosion-protection may carry out such a replacement.
For information on how to replace the hard disk, please refer to the Operating Instructions
"OI_Harddisk_SHD".
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Operating Instructions MT-xx6-A Maintenance, service
15 Maintenance, service
Associated equipment is subject to maintenance, service and testing according to guidelines
1999/92/EC, IEC 60079-19, EN 60079-17 and BetrSichVer (Betriebssicherheitsverordnung -
Occupational Safety and Health) !
Because the transmission of the devices remains reliable and stable over long periods of time, regular adjustments are not required.
The following principles apply to repairs *, spare parts purchase* or exchange of parts * (where this can be done by the user !):
Only original parts provided by the manufacturer must be used.
Fuses may only be replaced by equivalent fuse types.
* Please also note section Troubleshooting !
If the MT-xx6-A operator interfaces are stored for more than 6 months, they should be operated every six months for at least one hour at room temperature (20°C ± 5°C).
The MT-xx6-A series operator interfaces are maintenance-free across their entire lifespan.
System maintenance should focus on the following: a. Seal wear b. Display damage c. All screws are tightened fast d. All cables and lines are properly connected and undamaged
15.1 Servicing
In accordance with IEC 60079-19 and EN 60079-17, operators of electric plants in hazardous areas are obliged to have them serviced by qualified electricians.
15.2 Saving data with MT-3x6-A
All online data is stored on the internal flash card and are therefore also available after the device has been switched off for a long time.
According to the current state-of-the-art the flash cards retain stored data for about 10 years.
15.3 Time function
Does not apply to MT-5x6-A:
When the MT-3x6-A and MT-4x6-A operator interfaces are switched off, their clock function is maintained by a battery and a capacitor. As long as the battery is intact, the clock function is maintained. Once the battery fails, the capacitor takes over and maintains the clock function for about four days. If the operator interface is switched on after a longer interval than that, the time and date have to be re-set manually or via a connected system.
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Operating Instructions MT-xx6-A Troubleshooting
16 Troubleshooting
Devices operated in hazardous areas must not be modified. Repairs may only be carried out by qualified, authorized staff specially trained for this purpose.
Repairs may only be carried out by specially trained staff who are familiar with all basic conditions of the applicable user regulations and
– if requested – have been authorized by the manufacturer.
17 Disposal
Disposal of packaging and used parts is subject to regulations valid in whichever country the device has been installed.
The disposal of devices sold after August 13th, 2005, and installed in countries under the jurisdiction of the EU is governed by directive 2002/96/EC on waste electrical and electronic equipment (WEEE). Under this directive, operator interfaces are listed in category 9 (monitoring and control instruments).
We shall take back our devices according to our General Terms and Conditions.
17.1.1 ROHS directive 2002/95/EC
The prohibition of hazardous substances as detailed in directive 2002/95/EC (ROHS) does not apply to electronic equipment of categories 8 and 9, and is therefore not applicable to the equipment described in these operating instructions.
17.1.2 China ROHS labelling
According to new Chinese legislation in force since 01.03.2007, all devices containing hazardous substances must be labeled accordingly.
For our operator interfaces, the following conditions apply:
Names and contents of toxic or hazardous substances or elements:
Part
Name
Toxic or hazardous substances and elements
Housing
Display all PCBs
Lead
(Pb)
O
O
X
Mercury
(Hg)
O
O
O
Cadmium
(Cd)
O
O
O
Hexaval ent
Chromi um
(Cr (VI))
O
O
O
Polybrominat ed Biphenyls
(PBB)
O
O
O
Polybrominate d diphenyl ethers
(PBDE)
O
O
O
Miscellaneous
O O O O O O
O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirements in SJ/T11363-2006.
X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials for this part is below the limit requirements in SJ/T11363-2006.
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Operating Instructions MT-xx6-A Front panel resistance
18 Front panel resistance
This section contains information on the resistance of the operator interfaces to various environmental factors. These have an impact on the mechanical, thermal and chemical stability of the operator interfaces.
The resistance to chemicals was tested according to DIN 42115 Part 2, i.e. the stability over
24 hours without visible changes to the operator interfaces.
18.1 Design
Structure:
18.2 Materials
Application
Membrane top
Touch screen
Display window
Front plate
Housing
Front panel seal
Back cover seal
(not visible)
18.3 Material properties
Material
Polyester or stainless steel
Polyester
Safety glas
Aluminum
Stainless steel
Polyurethane
Silicone
The selection of chemicals listed here is not exhaustive.
More comprehensive lists can be obtained for further information from R. STAHL HMI
Systems GmbH.
Because of the numerous chemical substances available on the market, these lists can only represent a selection.
Further information can also be found on the following homepage: http://macdermidautotype.com/
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Operating Instructions MT-xx6-A Front panel resistance
18.3.1 Entire device
The chemical substances and resistances are the lowest common denominator of all materials used in the operator interface.
Thus, the entire device has a somewhat lower chemical resistance than the individual materials.
Property
Chemical material class / group
Chemical substances
Test method
Alcohols Glycerin
DIN 42115
DIN 53461
Chemical
Chemical resistance
Property
Mechanical
Service life after imprint
Operating force
MIT folding resistance
Aldehydes Formaldehyde
37--42%
Household chemicals Detergents
Oils Petrol
Resistance
5 million touches max. 50 N
>20000 folding operations
Test method
Autotype method
ASTM D2176
Thermal
Dimensional
Dimension stability
Max. 0.2% at 120° longitudinal
Typically 0.1%
18.3.2 Membrane top (Polyester)
Autotype method
Property
Chemical
Chemical resistance
Chemical material class / group
Alcohols
Aldehydes
Amines
Esters
Chemical substances Test method
1,3 Butanediol
1,4 Butanediol
Cyclohexanol
Diacetone alcohol
Ethanol
Glycol
Glycerol
Isopropyl alcohol
Methanol
Neopentyl glycol
Octanol
1,2 Propylene glycol
Triacetin
Dowandol DRM/PM
Acetaldehyde
Formaldehyde 37--42%
< 2% Ammonia
Amyl acetate
Ethylacetate
N-Butyl acetate
DIN 42115
DIN 53 461
Oder
ASTM-F-1598-
95
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Operating Instructions MT-xx6-A Front panel resistance
Ethers 1.1.1. Trichloroethane
Ether
Dioxane
Diethyl ether
2-Methyltetrahydrofuran
(2-ME-THF)
Aromatic hydrocarbons Benzene
Toluene
Xylene
Paint thinner (white spirit)
Ketones
Diluted acids
Acetone
Methyl ethyl ketone
Cyclohexanone
Methyl isobutyl ketone
(MIBK)
Isophorone
Formic acid
Acetic acid
Phosphoric acid
Hydrochloric acid
<50%
< 5%
<30%
<10%
Nitric acid <10%
Trichloroacetic acid <50%
Sulfuric acid <30%
<40% Diluted alkaloids
(bases)
Caustic soda
Household chemicals Ajax
Ariel
Domestos
Downey
Fantastic
Formula 409
Gumption
Jet Dry
Lenor
Oils
Persil
Tenside
Top Jop
Vim
Vortex
Washing powder
Fabric conditioner
Whis
Windex
Petrol
Drilling muds
Braking fluid
Decon foam
Diesel oil
Varnish
Keroflux
Paraffin oil
Castor oil
Silicone oil
Solvent naphta
Mineral turpentine
Kerosene
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Operating Instructions MT-xx6-A Front panel resistance
Property
Mechanic (keyboard)
Service life after imprint
Operating force
MIT folding resistance
Mechanic (touch screen)
point activation
Thermal
Dimensional
Dimension stability
18.3.3 Touch screen
No specific material class
Acetonitrile
Alkali carbonate
Dichromates
Potassium dichromate
Caustic soda
Dibutyl phthalate
<20%
Dioctyl phthalate
Iron II chloride (FeCl
2
)
Iron II chloride (FeCl
3
)
Haloalkanes
Potassium soap
Potassium hydroxide <30%
Sodium bisulfate
Tetrachloroethylene
Salt water
Trichloroethylene
Water
Hydrogen peroxide >25%
5 million touches
Resistance
max. 50 N
>20000 folding operations
1 million activations at any single point
Max. 0.2% at 120° longitudinal
Typically 0.1%
Test method
Autotype method
ASTM D2176
3M method
Autotype method
Property
Chemical material class / group
Chemical substances
Chemical
Chemical resistance
Property
Mechanical
Service life after imprint
MIT folding resistance
Thermal
Dimensional
Dimension stability
(see front membrane) (see front membrane)
Resistance
(see front membrane)
(see front membrane)
Test method
(see front membrane)
Test method
(see front membrane)
(see front membrane)
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Operating Instructions MT-xx6-A Front panel resistance
18.3.4 Front panel seal
Chemical
Property
Chemical resistance
Chemical material class / group
Alcohols
Chemical substances
Glycerol
Aldehydes Formaldehyde
Ketones Acetone
Household chemicals Detergents
Soap suds
Oils Petrol
Diesel oil
Heizöl
Hydrauliköl
Leinöl
Resistance Property
Mechanical
Thermal
Installation area
18.3.5 Rückdeckeldichtung
(No information available at present)
-30 to 80°C
Chemical
Property
Chemical resistance
Chemical material class / group
Alcohols
Chemical substances
Methanol
Glycerol
Aldehydes
Amines
Diluted acids
Formaldehyde
Ammonia
Sulfuric acid 25%
Household chemicals Detergents
Soap suds
Oils Petrol
Braking fluid
Mineral oils
Engine oils
Axle grease / lube oil
Resistance Property
Mechanical
Thermal
Installation area
(No information available at present)
-60 to 200°C
Test method
DIN 53461
Test method
DIN 53461
Test method
DIN 53461
Test method
DIN 53461
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Operating Instructions MT-xx6-A General Information
19 General Information
The General Information below ONLY applies to the Eagle and Panel PC series of operator interfaces, and NOT to the Thin Client series.
19.1 Keyboard features
Pressing two keys at once (e.g. F1 + F7) is not supported by the operator interfaces !
In such a case, the system considers the key that was pressed first as "active" and implements the associated functions and / or key bit functions !
The key pressed second is ignored.
Pressing any three of the following keys at the same time has the same effect as pressing
Ctrl + Alt + Del !
The keys are: F1, F2, F7 and F8.
MT-306-A only:
The S1
– S10 softkeys can NOT be used in combination with Shift / Alt / Ctrl !
The system will only execute the original key command.
MT-406-A only:
Pressing the S1
– S10 softkeys on the MT-406-A has the same effect as pressing the numerical keys 0
– 9.
As an alternative, you may also allocate the Shift + F1
– Shift + F10 functions to the
S1
– S10 keys.
If this is required, it must be stated when ordering, as it can only be done by the manufacturer
before delivery.
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Operating Instructions MT-xx6-A General Information
19.2 MT-4x6-A (Panel PC)
19.2.1 Licensing issues
The Panel PC series devices are fully pre-installed with the Windows XP Embedded, Windows
XP Professional or Windows 7 Ultimate operating systems.
The license sticker is affixed on the back of the operator interface, next to the type plate.
Please note that according to the license issued for Windows XP Embedded the application of this system as an Office PC is not permitted.
19.2.2 Recovery Stick
To restore your Panel PC device to its original state you will need a Recovery Stick, which is available as an optional extra. This recovery stick (USB-drive, also available intrinsically safe) contains the factory image, with which the system can be restored to delivery status within a very short time.
Please note that you can restore the operator interfaces to their original state only with the aid of the Recovery Stick.
As an option, the recovery stick can also contain a backup software, with which you can back up your own device configuration.
19.2.3 Back-up
Please note that it is the sole responsibility of the operator to generate a back-up of the operator interfaces and their overall function.
We strongly recommend such a back-up to be stored on an external storage medium
(USB stick / recovery stick, CD, DVD or similar) or on the company network.
19.2.4 Initial start-up
19.2.4.1 Initial start-up XP Pro/WIN 7
When the Panel PC devices are run for the first time with the Windows XP Professional or
Windows 7 Ultimate operating systems, this requires a keyboard that must be connected via the VB-USB-ISNT1 cable included in the delivery !
See also: Software installation with external USB devices
19.2.4.2 Initial start-up XP Embedded
When the device is started for the first time, a Wizard starts where users have to select certain settings.
Please follow the instructions of the Wizard carefully.
For further information regarding this Wizard please refer to the OpenHMI_help_en.chm help file in the "STAHL" folder on the device or on the CD/DVD that is included in the delivery.
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Operating Instructions MT-xx6-A General Information
19.2.5 Switching off/closing down
The Microsoft Windows operating system stores key data in the main memory, regardless of the application, and has to store this data on the hard disk before the PC / operator interface is switched off.
It is therefore important for the safe and correct operation that the operator interface is closed down properly (see illustration below) and NOT simply switched off.
Otherwise the existing image of the device may be damaged, rendering the operator interface non-functioning.
After the data has been stored, Windows informs the user that the device can now be switched off.
Only switch off the device once you have received this message.
19.2.5.1 Note on XP Embedded
When using the Windows XP Embedded operating system on the Panel PC series devices, the
C:\ system drive can be protected from unauthorised writing.
This is NOT the case with Windows XP Professional and Windows 7 Ultimate !
For further information regarding this Write Protection, please refer to the
OpenHMI_help_en.chm help file in the "STAHL" folder on the device or on the CD/DVD that is included in the delivery.
Recommendation:
In the case of applications that require constant writing into memory, R. STAHL HMI systems recommends you use external storage media (USB sticks, network servers) for these write processes.
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Operating Instructions MT-xx6-A General Information
19.2.6 Installation Windows XP Professional
After installing the Windows XP Professional Image, the following message will pop up when starting up the device again:
The following services are dependent on the distributed transaction coordinator service.
Stopping the distributed transaction coordinator service will also stop these services.
Message Queuing
Do you want to continue this operation ?
The MSDTC service is necessary for the SQL server, which in turn is necessary for
Siemens WinCC. For this reason, the message MUST be confirmed with YES, otherwise the start-up of this service will fail.
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Operating Instructions MT-xx6-A
20 CSA Control Drawing
CSA Control Drawing
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Operating Instructions MT-xx6-A CSA Control Drawing
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Operating Instructions MT-xx6-A CSA Control Drawing
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Operating Instructions MT-xx6-A
21 Declaration of EC conformity
Declaration of EC conformity
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Operating Instructions MT-xx6-A Release notes
22 Release notes
The chapter entitled "Release Notes" contains all the changes made in every version of the
Operating Instructions.
Version 03.00.07
Device allocation according to new classification; titles and texts changed/complemented
Texts in chapter "Device Function" changed
Inclusion of CSA certification
Inclusion of UL-BR certification
Addition of CSA marking
Addition of UL-BR marking
Renew DNV certification and number
Change of certification table layout
Addition of CSA Control Drawings
Removal of hard disk replacement instructions
Inclusion of note on BA Hard Disk for "Instructions on hard disk replacement"
Technical Data and licensing information expanded to include WIN 7
Removal of older hardware statuses
Text and layout changes
Version 03.00.08
Text and layout changes
Rename into Panel PC (MT-4x6) and Thin Client (MT-5x6)
Changing of data cable definition in "technical data", lenght specified
Changing of "technical data"
Type code adapted
Removal of sections and infos of X12
Correction of CSA marking
Inclusion of note to hard disk "usage instead of a flash memory"
Page 50 of 52
R. STAHL HMI Systems GmbH / OI_MT_xx6_A_en_V_03_00_08.docx / 12.02.2013
R. STAHL HMI Systems GmbH
Im Gewerbegebiet Pesch 14
D-50767 Köln
Phone: (switchboard) +49/(0)221/ 5 98 08 - 200
(hotline) - 59
Fax:
E-mail: (switchboard) [email protected]
- 260
(hotline) www.stahl.de
www.stahl-hmi.de
advertisement
Key Features
- Explosion-proof design
- Modular structure
- Suitable for zones 2 and 22
- Outputs for zones 1 and 21
- Multiple communication interfaces
- Touch screen display
- Robust and reliable