OPERATING INSTRUCTIONS F O R “MAX5” INSTRUMENT

Read Carefully !

This manual contains safety information that if ignored can endanger life or result in serious injury. They are indicated by this icon.

Keep the instrument protected from sun and water.

Avoid water splashes.

OPERATING INSTRUCTIONS F O R

“ MAX5” INSTRUMENT

ENGLISH Version

“MAX5” instrument complies with the following European regulations:

EN60335-1 : 1995, EN55014, EN50081-1/2, EN50082-1/2, EN6055-2, EN60555,3

Based on directive CEE 73/23 c 93/68 (DBT Low voltage directive) and directive 89/336/

CEE (EMC Electromagnetic Compatibility)

GENERAL SAFETY GUIDELINES

Danger!

In emergencies the instrument should be switched off immediately! Disconnect the power cable from the power supply!

When installing always observe local regulations!

Manufacturer is not liable for any unauthorized use or misuse of this product that may cause injury, damage to persons and / or materials.

Caution!

Instrument must be accessible at all times for both operating and servicing. Access must not be obstructed in any way!

Instrument and accessories must be serviced and repaired by qualified and authorized personnel only!

Instrument must be operated / serviced by trained technicians only!

All connection operations must be performed while the instrument is not connected to main supply!

2

Introduction.

The MAX5 is a multiple digital controlling system. It reads and controls up to 5 channels that can be programmed to control pH - ORP - Chlorine - Turbidity - Temperature. It features 6 setpoint outputs, 6 proportional pump outputs, 6 mA outputs,1 cleaning probe output and 5 level tank inputs. Three way setpoint outputs program mode: on/off - PID - PWM.

MAX5 can be connected to a PC for remote controlling / programming using a standard USB port or RS485 connection.

Working ranges are: pH : from 0 to 14pH

ORP: from 0 to 1000mv

Chlorine: from 0 to 10 mg/l

Turbidity: from 0 to 30 NTU

Temperature: from 0 to 200 °C

All information are provided through a widescreen LCD display (240x64). Using a revolutionary wheel control the instrument can be easily programmed. MAX5 is housed into an IP65 plastic box. Measures are: L325 x H235 x D125 (including wheel and connectors).

The wheel.

Located in the upper right side of MAX5 there is a wheel that must be used to control the instrument. Wheel can be rotated in both directions to scroll over the menus and / or pressed to confi rm highlighted selection / value.

NOTE: Once changes are made press “OK” to save and exit from submenu. Press “ESC” to exit without saving.

Into main menu rotate the wheel to cycle-loop through all options.

Clockwise: setpoint --> Calibration --> Option --> Manual -->Exit

Press wheel to move on submenu for selected option.

3

Mainboard Connections.

Unplug instrument from main power supply then perform connections to probes and / or selected outputs by following the above picture. For easy understanding board as been divided into two parts: Power connections and I/O connections.

For EClx series probes and NTU connections see APPENDIX A at page 30.

Block numbers are related only to its own part of the board.

F1 F2

Power Connections

Power Connections:

F1: Circuit fuse (3.15AT)

F2: General fuse (6.3AT)

I/O Connections

Main power supply (from 115VAC to 240VAC):

L (live), E (earth), N(neutral)

Setpoint Outputs (from 115VAC to 240VAC):

1 - E - N (fuse protected on its own relay)






Probe Cleaning output:

General Alarm output:

4

Warning: Connections must be perfomed by qualifi ed and trained personnel only.

I/O Connections:

Proportional pump (mod. “IS” driven by pulses) outputs:

1(-)

;

5(-)

7(-)

9(-)

11(-)

mA outputs:

13: output

15: mA

17: output

19:

RS485:

20:

Signal

22:

23:

Tank Level inputs:

24 (-) ; 25 (+) Level 1

26 (-) ; 27 (+) Level 2

28 (-) ; 29 (+) Level 3

30 (-) ; 31 (+) Level 4

32 (-) ; 33 (+) Level 5

Proximity Sensor (mod. “SEPR”) input:

34(+ Brown) ; 35(Black) ; 36(- Blue)*

*shortcut others

34(+12VDC)

Reserved [for testing purpose only]:

37

Temperature Probe input for mod. “PT100” only:

Standby signal input:

40(yellow) ; 41(brown) ; 42(white) ; 43(green)

Warning: Connections must be perfomed by qualifi ed and trained personnel only.

5

Main screen.

From main screen all instrument fucntions can be reached by rotating the wheel and highlighting the selected option.

Options available are located in the low right corner of the screen.

fi g. 1

Status control.

Press here to scroll through:

Setup menu.

(passcode protected area)

. Press here to turn off instrument

Alarm menu.

Press here to stop alarms

6

Passcode.

From main screen rotate wheel until to highlight then press wheel.

Note: This is a passcode protected area. For this reason every time this menu is reached, the instrument will ask for a passcode as shown.

fi g. 2

If this is a “fi rst time visit” the default passcode is “0000” (both Administrator and User).

Just press four times the wheel. Otherwise rotate wheel to move through digits and press wheel to choose.

Rotate wheel to ESC and press wheel to go back to main screen without accessing setup menu.

Setup.

From main screen rotate wheel until to highlight then press wheel. Enter passcode as described in previous paragraph.

fi g. 3

Rotate wheel to scroll through all options and press wheel to enter into menu of selected option.

Setpoint option

. Use this menu to defi ne instrument operating mode, output confi guration, alarm condition, mA outputs.

Calibration option.

Use this menu to calibrate main instrument readings (pH, ORP Chlorine, Turbidity and, Temperature ).

Option.

Use this menu for TAU setup, delay output, fl ow detect, clock setup, probe clean, reset, RS485 setup, alarm setup, log setup, passcode setup.

Manual.

Use this menu for manual outputs activation (Relay, pulse, mA, level).

Exit.

Use this option to go back to main screen.

7

Setpoint.

From setup menu (fi g.3) rotate wheel to highlight “Setpoint” then press wheel. Again rotate wheel until to reach desired measure between pH - Cl

2

- mV - NTU.

fi g. 4

Once into “measure submenu”*, is possible to edit (all or some) the following setpoint parameters:

[DxA]

“setpoint output A” that can be confi gured as on/off, PWM or PID and settable as 1 to 6 channel

[DxB]

“setpoint output B” that can be confi gured as on/off, PWM or PID and settable as 1 to 6 channel

[PxA]

“proportional pump output A” and settable as 1 to 6 channel

[PxB] “proportional pump output B”

and settable as 1 to 6 channel

[MAx] “mA output”

settable as 1 to 6 channel

[AxA]

“general alarm A” for “out of limits” reading parameters

[AxB]

“general alarm B” for “out of limits” reading parameters

[ADx] “general alarm”

for maximum dosing time

[ARx]

“general alarm” for damaged probe (same reading after a set time)

Total amount of output-channels available is 6. This number decreases every time a channel is assigned to a specifi c function during setup. Once there are no more channels available the instrument will read only probe’s value.

DxA and DxB.

Using DxA and / or DxB is possible to control the status of “setpoint outputs” and “level outputs” based on some rules. Refer to “power connections” and “I/O connections” blocks at page 4 and 5 to locate these outputs on mainboard.

Once that DxA or DxB function is enabled (move wheel over “disable” , press, rotate to “enable”, press again to exit) the main parameters are

MODE (ON/OFF - PWM - PID), RL, LEV and STOP.

“x” is the number related to the measure. For pH setpoint is “1” , for Cl

2

For example P2A is related to proportional output for Chlorine.

“Channel” is the related output of mainboard connections.

*Setpoint pH or Cl2 or mV or NTU

is “2”, for mV is “3” and for NTU is “4”.

8

DxA and DxB WORKING MODES.

ON/OFF Mode.

On/Off mode set the instrument to operate using two reading values that enable or disable the related setpoint output.

Parameters to set for this mode are:

ON:

Activate RL and LEV on moving towards the unit value (for example: pH)

OFF:

Disable RL and LEV on moving towards the unit value (for example: pH)

RL:

(choose within available “setpoint output” on mainboard. If an output is already used then it’ll be hided from list.)

LEV:

(choose within available “tank level inputs” on mainboard. If an output is already used then it’ll be hided from list.)

STOP:

(“ON”: when product into tank is ending, then the related output will be off and an alarm condition will pop-up.

“OFF”: when product into tank is ending, then the related output will continue to stay on and an alarm condition will pop-up.)

ON/OFF mode for reading values “moving up”

Set pH value at 7.00 ON and 6.90 OFF.

Instrument will leave related output active until reading values will increase up to 7.00pH.

At 7.00pH the related output will be disabled until reading value will decrease under 6.90pH.

ON

OFF

6.90 7.00

ON/OFF mode for reading values “moving down”

Set pH value at 7.00 ON and 7.10 OFF.

Instrument will leave related output active until reading values will decrease up to 7.00pH

At 7.00pH the related output will be disabled until reading value will increase up to 7.10pH.

ON

OFF

7.00 7.10

fi g. 5

9

PWM Mode.

Pulse-width modulation (PWM) of a signal or power source involves the modulation of its duty cycle, to either convey information over a communications channel or control the amount of power sent to a load.

This mode works over a settable (0 to 100 seconds) time to switch on or off selected output.

Time resolution is 5 seconds, 5 steps. During this time if reading value will move towards a set value (on or off) the PWM will operate the output on timered basis. Reaching the set value the PWM will permanently leave on or off the output.


Unit Value + %:

(time activity towards set value. 0% means 0 seconds. 100% means 100 seconds.)

RL:


LEV:


STOP:



For example: set fi rst pH value at 10.00 = 100% and second pH value at 5.0 = 0%.

For reading values ≥ to 10.00 the output will be permanently ON.

For reading values ≤ 5.0 the output will be permanently OFF.

For reading value of 9.50 the output will be OFF for 10 seconds, ON for 90 seconds.

If reading value decreases to 8.00 then the output will be OFF for 20 seconds, ON for 80 seconds.

fi g. 5

10

PID Mode.

A proportional–integral–derivative controller (PID controller) is a generic control loop feedback mechanism.

PID controller attempts to correct the error between a measured process variable and a desired setpoint by calculating and then outputting a corrective action that can adjust the process accordingly.

The PID controller calculation (algorithm) involves three separate parameters; the Proportional, the Integral and

Derivative values. The Proportional value determines the reaction to the current error, the Integral determines the reaction based on the sum of recent errors and the Derivative determines the reaction to the rate at which the error has been changing. The weighted sum of these three actions is used to adjust the process. By “tuning” the three constants in the PID controller algorithm the PID can provide control action designed for specifi c process requirements. The response of the controller can be described in terms of the responsiveness of the controller to an error, the degree to which the controller overshoots the setpoint and the degree of system oscillation. Note that the use of the PID algorithm for control does not guarantee optimal control of the system or system stability.

fi g. 6

(K p

) is the constant proportional gain

(K

(K i d

) is the constant integral gain

) is the constant derivative gain

(e): error

(t): Time in the past contributing to the integral response


RL:


LEV:


STOP:



ON:

Activate RL and LEV on moving proportionally towards the unit value (for example: pH)

OFF:

Disable RL and LEV on moving proportionally towards the unit value (for example: pH)

I:

integral time (from 0s to 59m:59s)

D:

derivative time (from 0s to 59m:59s)

11

PxA and PxB.

Using PxA and / or PxB is possible to control the status of “Proportional pump outputs” based on some parameters.

Refer to “I/O connections” blocks at page 5 to locate these outputs over the mainboard. Once that PxA or PxB function is enabled (move wheel over “disable” , press, rotate to “enable”, press again to exit) then main parameters are

OUTOPTO, LEV, STOP and pH - PM.

fi g. 6

OUTOPTO.

Outopto is referred to “Porportional pump outputs” from “I/O Connections” of mainboard. Set this value between available outputs. If an output is already used then it’ll be hided from list.

LEV:


STOP:



pH - PM

These fi elds require to set two pH values with pulses for a proportional working mode. This mode let the instrument to modulate output pulses proportionally to reaching value.

For example: Set fi rst pH to 10.00 with 150PM. Set second pH to 7.00 with 0PM.

If reading value is 10.00 then 150pulses per minute will be forwarded to related output.

If reading value is 7.00 then no pulses will be forwarded to related output.

If reading values are 8.5 then 75pulses per minute will be forwarded to related output.

12

mA1.

Using mA1 is possible to control the status of “mA outputs” based on some parameters. Refer to “I/O connections” blocks at page 5 to locate these outputs over the mainboard. Once that mA1 function is enabled (move wheel over

“disable” , press, rotate to “enable”, press again to exit) then main parameters are

OUTmA, LEV, STOP and pH - mA.

fi g. 7

OUTmA.

OutmA is referred to “mA outputs” from “I/O Connections” of mainboard. Set this value between available outputs. If an output is already used then it’ll be hided from list.

LEV:


STOP:



pH - mA

These fi elds require to set two pH values with mA for a proportional working mode. This mode let the instrument to modulate mA proportionally to reaching value. mA range is from 0 to 20mA.

For example: Set fi rst pH to 10.00 with 15mA. Set second pH to 7.00 with 0mA.

If reading value is 10.00 then 15mA will be forwarded to related output.

If reading value is 7.00 then no mA will be forwarded to related output.

If reading values are 8.5 then 7.5mA will be forwarded to related output.

13

A1a and A1b

Using A1a and / or A1b is possible to set a visual alarm with delay for values ≥ or ≤ than set value. Once that A1a or A1b function is enabled (move wheel over “disable” , press, rotate to “enable”, press again to exit) then main parameters are

ALARM and DELAY.

fi g. 8

ALARM.

Alarm condition can be set “ON” or “OFF” and for pH values ≥ or ≤ than set value. Reaching that value an alarm message will pop-up.

DELAY.

A delay from 0 to 99 minutes can be set before the instrument generates the alarm.

AD1

Using AD1 is possible to set a maximum dosing time. This alarm prevents connected pump to dose if set time is reached. Time can be set between 1minute and 9hours and 59minutes. Related setpoint output will be disabled when

AD1 alarm condition is reached.

fi g. 9

14

AR1

Using AR1 is possible to set a visual alarm if probe’s reading value continues to be the same for a set time. Time can be set between 1minute and 9hours and 59minutes.

fi g. 10

15

Calibration.

From setup menu (fi g.3) rotate wheel to highlight “Calibration” then press wheel. Again rotate wheel until to reach desired calibration measure pH - Cl2 - mV - NTU and Temperature.

fi g. 11

pH Calibration.

pH calibration procedure involves two calibration points and it requires two buffer solutions. Default buffer solutions are pH 4.00 and pH 7.00. pH reading value can be also automatically temperature compensated.

fi g. 12

In the following example instrument will calibrate pH using default buffer solutions value.

This procedure assumes that instrument is correctly confi gured and a working pH probe connected.

Otherwise unattended results may occurr.

Calib 1st Point.

Once into “Calibration pH” menu move wheel on “Calib 1st Pt” then press wheel to enter into fi rst point calibration submenu. Prepare 7.00pH buffer solution and dip probe’s sensor on it. Wait until reading value is stable and according to buffer solution value move wheel until it is the same on display (“pH default” fi eld). Default value is 7.00pH. To end procedure move cursor on “OK” and press wheel to proceed to next step.

Note: buffer solution value may change if environment temperature it’s different than 20°C. Read solution’s label for more information. According to this occurrence “pH Default” must be changed.

Calib 2nd Point.

Move wheel on “Calib 2nd Pt” then press wheel to enter into second point calibration submenu. Prepare 4.00pH buffer solution and dip probe’s sensor on it. Wait until reading value is stable and according to buffer solution value move wheel until it is the same on display (“pH default” fi eld). Default value is 4.00pH. To end procedure move cursor on “OK”

16

and press wheel to proceed to next step.

Note: buffer solution value may change if environment temperature it’s different than 20°C. Read solution’s label for more information. According to this occurrence “pH Default” must be changed.

Comp Auto / Select Temp.

Once into submenu, to enable automatic temperature compensation, move wheel on “DISABLE” , press it and change option to “ENABLE”. This procedure will automatically set temperature compensation.

Otherwise exit from this menu, move wheel on “Select Temp” and according to the following table enter required temperature. This procedure will manually set temperature compensation.

fi g. 13

End procedure by moving cursor on “Exit” from “Calibration pH” main menu and press it. If an error occurred during calibration procedure then the instrument will show an error message and will ask to proceed to a new calibration, cancel current operation or restore default settings.

17

Cl Calibration.

Cl calibration procedure involves probe’s selection, Zero and 2nd Point calibration. fi g. 14

This procedure assumes that instrument is correctly confi gured and a working Chlorine probe connected and installed on system. Measurement must be performed using plant water.


Select Probe.

Once into “Calibration Cl” menu move on “Select Probe” then press wheel to enter into probe list. According to system choose most suitable probe by moving the wheel. Then press to confi rm.

ECL 1/2

ECL 1/5

ECL 1/20

ECL 1/200

ECL 2/2

ECL 2/20

ECL 3/2

ECL 3/10

ECL4,5,6,7

ECL 8/2

ECL 8/20

ECL 9/200

ECL9/2000

ECL10/1

ECL 10/10

ECL11/200

ECL11/2000

ECL 13

ECL 17/10

ECL 18/10

2.000mg/l Cl2

5.00mg/l Cl2

20.00mg/l Cl2

200.0mg/l Cl2

2.000mg/l Cl2

20.00mg/l Cl2

2.000mg/l Cl2

10.00mg/l Cl2

10.00mg/l Cl2 or Br

2.000 mg/l Cl2Tot

20.00 mg/l Cl2Tot

200.0mg/l H2O2

2000mg/l H2O2

0.5mg/l O3

10.00mg/l O3

200.0mg/l H2O2

2000mg/l H2O2

60.00mg/l Cl2

10.00mg/l Cl2

10.00 mg/l Cl2Tot

18

Calib Zero.

Once into “Calibration Cl” menu move on “Calib Zero” then press wheel to enter into calibration mode. For a correct system calibration proceed as follows.

- install an “activated carbon fi lter” prior to probe’s holder.

- let system water fl ow into probe holder for about 30 minutes.

- press wheel (cursor must be on “OK”).

- remove “activated carbon fi lter”.

Carbon Filter System

Calib 2nd point.

Once into “Calibration Cl” menu move on “Calib 2nd Pt” then press wheel to enter into calibration mode. For a correct system calibration use a Photometer or a DPD device to read chlorine on system. Enter value using the wheel the move cursor on “OK” then press wheel.

Photometer

End procedure by moving cursor on “Exit” from “Calibration Cl” main menu and press it. If an error occurred during calibration procedure then the instrument will show an error message and will ask to proceed to a new calibration, cancel current operation or restore default settings.

19

mV Calibration.

ORP calibration procedure involves one calibration point and it requires one buffer solution. Default buffer solution is

650mV. fi g. 15

This procedure assumes that instrument is correctly confi gured and a working ORP probe connected.


Once into “Calibration mV” menu move wheel on “Calibration” then press wheel to enter into calibration submenu.

Prepare 650mV buffer solution and dip probe’s sensor on it. Wait until reading value is stable and according to buffer solution value move wheel until it is the same on display (“mV default” fi eld). Default value is 650mV. To end procedure move cursor on “OK” and press wheel to proceed to next step.

Note: buffer solution value may change if environment temperature it’s different than 20°C. Read solution’s label for more information. According to this occurrence “mV Default” must be changed.

End procedure by moving cursor on “Exit” from “Calibration mV” main menu and press it. If an error occurred during calibration procedure then the instrument will show an error message and will ask to proceed to a new calibration, cancel current operation or restore default settings.

20

NTU Calibration.

NTU calibration (turbidity) procedure involves probe “zero” calibration and 2nd point calibration.It requires one “zero” buffer solution and a 30NTU buffer solution.

fi g. 16

This procedure assumes that instrument is correctly confi gured and a working NTU probe mod. “ETORB” is connected.


Once into “Calibration NTU” menu move wheel on “Range” to see probe’s scale.

Prepare “zero” buffer solution. Unscrew probe’s cover as described in fi g. A and insert “zero” buffer solution as shown in fi g. B. Using calibration cover proceed with calibration by moving instrument’s wheel on “Calib Zero”. Press wheel then wait until reading value is stable then press wheel again. This ends “zero” calibration procedure. Remove calibration cover then remove “zero” buffer solution.

Use 30NTU buffer solution for 2nd point calibration. Move instrument’s wheel on “Calib 2nd pt” and enter buffer solution value. Then press wheel.

End procedure by moving cursor on “Exit” from “Calibration NTU” main menu and press it. If an error occurred during calibration procedure then the instrument will show an error message and will ask to proceed to a new calibration, cancel current operation or restore default settings.

21

Temp Calibration.

Temperature calibration needs an external thermometer to match probe’s reading value.

fi g. 17

This procedure assumes that instrument is correctly confi gured and a working temperature probe connected.


Once into “Calibration Temp” menu move wheel on “Calibration” then press wheel to enter system temperature obtained from a thermometer. Press wheel to confi rm then move cursor on “OK” and press wheel to proceed “Calibration Temp” main menu. End procedure by moving cursor on “Exit” from “Calibration Temp” main menu and press it.

If an error occurred during calibration procedure then the instrument will show an error message and will ask to proceed to a new calibration, cancel current operation or restore default settings.

22

Options.

From setup menu (fi g.3) rotate wheel to highlight “Options” then press wheel.

Main options are: fi g. 18

TAU

: It determines how quickly reading on display follows the reading of the probe. It can be changed between 0 and

30. The more close to 0 this value is set and the more quickly the reading on the display will change, take in consideration that quickly changes on the display will result in unstable readings.

fi g. 19

DELAY OUTPUT

: it’s the pump output activation delay. Can be set between 0 and 10 minutes and it takes effect on start up of the instrument, quitting from stand-by condition and after a “Flow Alarm”.

fi g. 20

23

FLOW DETECT

Choose the fl ow sensor input, set to “Direct” activates the standard fl ow sensor (“SEPR” proxy sensor). Set to “Reverse” the digital logic of the sensor is inverted. Set to “Disable” the fl ow sensor is not enabled. fi g. 21

CLOCK SETUP

Change date and time according to local zone and international format. Move wheel to change between different cofi ngurations.

fi g. 22

PROBE CLEAN

Once into submenu, to enable probe clean, move wheel on “DISABLE” , press it and change option to “ENABLE”.

fi g. 23

24

Options available are:

CYCLE: time until next probe clean. HH (hours) and MM (minutes).

CYCLE T: probe cleaning duration. MM (minutes) and SS (seconds).

RESTORE T: idle time after probe clenaing procedure. MM (minutes).

CLEAN A: Set “ON” to activate clenaing procedure when a setpoint alarm occurs.

Note: during cleaning and restoring procedure all setpoint outputs are disabled.

EEPROM RESET

To restore instrument to its original settings press “LOAD” and wait until “busy” message disappears.

fi g. 24

RS485 SETUP

For network confi guration a unique ID must be assigned in order to retrieve instrument data.

Assign ID by rotating the wheel. Press “OK”. A confi rmation message will be shown. fi g. 25

25

MAX5 GSM MODEM VERSION

MAX5 may be remotely operated using its own modem (where available). Options can be confi gured as follows:

SMS1 / SMS2 /SMS3: Using the wheel enter a mobile phone that will receive alert SMS messages if something wrong occurrs. Log level (and SMS frequency alert) may be set using options in “Log setup” menu. SMS number must be set using local number format. For example : 333622841 will send an SMS message to mobile phone. fi g. 26

- TO AVOID UNDESIRED MESSAGES USE CAREFULLY LOG SETUP -

- WARNING: THIS FUNCTION COULD NOT BE FREE OF CHARGE. DEPENDING ON YOUR OPERATOR CONTRACT IT

COULD GENERATE PAYING DATA TRAFFIC !

Modem can be also be used to remotely control the instrument through a communication software.

See “MAX5 PC Communication Software” manual for proper confi guration.

GSM SIGNAL STATUS

Before to confi gure SMS phone number ensure that internal gsm modem has enough signal to operate correctly.

To check this press twice from main menu and verify signal strength as following:

0 or 1 bar (-113dBm to -103dBm)

1 or 2 bars (-103dBm to -95dBm)

2 or 3 bars (-95dBm to -85dBm)

3 or 4 bars (-85dBm to -51dBm or more) no signal or very low signal low signal good signal optimum signal re-orient antenna slow conn.

ok ok

MAX GSM MODEM VERSION

Blinking envelope

means that MAX5 is trying to send an alert message to preferred numbers (SMS1 and/or SMS2 and/or SMS3). If this condition stays for more that 1 minute it could be an error while sending message. Check modem status or instrument condition.

Fixed envelope

means that MAX5 has successfully sent an alert message to preferred numbers.

26

ALARM SETUP

When an alarm condition is displayed and general alarm output is possible to choose between two working modes.

Continuos: alarm condition never stops until “ESC” is pressed.

Timered: alarm condition ends after set time.

fi g. 27

LOG SETUP

Log setup stores instrument activities when an alarm (fl ow, level, general) occurs or after a set

time

.

fi g. 28

Activities can be printed by enabling “PRINT” option.

Printer

must be RS485 compatible to properly operate.

Data fi lter

option set a delayed time between repeating alarms. This option may be useful to not fullfi ll memory with same alarm condition.

Data log example:

001 on 10/09/05 15:36 pH12.06 Cl02.00 D1a=on P1a=150 D1b=off P1b=075 D2=off P2=150 LP1a=Hi LP1b=Hi

LP2=Hi AMD1=OFF AMD2=OFF FLOW=ON STBY=OFF CLEAN=OFF Liter=123456789

PASSCODE

Change default passcode (“00 00”) by rotating wheel on each of two-digits groups. Press “OK” to confi rm or “ESC” to exit without saving. Administrator can also set passcode for “User” with limited access (no instrument reset / mA setpoint unavailable).

fi g. 29

27

Manual.

Outputs may be activated manually for testing purposes.

fi g. 30

“Manual Relay” will activate “setpoints outputs” (see page 4). Exiting from manual mode will revert selected output to its original condition.

fi g. 31

“Manual Pulse” will activate “Proportional pump outputs” (see page 5) with selectable pulses from 0 to 150 for each ouptut. Exiting from manual mode will revert selected output to its original condition.

fi g. 32

28

“Manual mA” will activate “mA outputs” (see page 5) with selectable pulses from 0 to 20mA for each ouptut. Exiting from manual mode will revert selected output to its original condition.

fi g. 33

“Manual Level” will show “Tank level inputs” (see page 5). fi g. 34

29

Appendix A - Probes Connections.

Located in

upperside of mainboard

there are four connectors that can be used to install probe modules. Modules come pre-installed upon request. Identify installed modules to correctly connect probes.

30

MDCL-1

Module suitable for:

ECL1

ECL2

ECL3

ECL8

ECL9

ECL10

ECL11

ECL13

ECL17

ECL18

Connect probe as follows:

Block n.1 : Brown(+) wire

Block n.2 : White(-) wire

Block n.3 : Green(IN) wire

Block n.4 : Yellow(GND) wire


ECL4

ECL5

ECL6

ECL7

MDCL-6


Block n.1 : Black(-) wire

Block n.2 : Red (+) wire

MDTORB-40


ETORB/40


Transmitter cable (2 wires)

Block n.1 : Blue(-) wire

Block n.2 : Brown(+) wire

Receiver cable (3 wires)

Block n.3 : Black(GND) wire

Block n.4 : White (IN) wire

Block n.5 : Brown (+) wire

Index.

The wheel

................................ page 3

Power Connections

................. page 4

I/O Connections

...................... page 5

Passcode

................................ page 7

Setup

...................................... page 7

DxA & DxB

.............................. page 8

DxA & DxB Working Modes

...... page 9

PWM Mode

.............................. page 10

PID Mode

................................. page 11

PxA & PxB

............................... page 12 mA1

........................................ page 13

A1a & A1b

............................... page 14

AD1

......................................... page 14

AR1

......................................... page 15 pH Calibration

......................... page 16

.......................... page 18 mV Calibration

......................... page 20

NTU Calibration

....................... page 21

Temp Calibration

..................... page 22

31

Index.

TAU

......................................... page 23

Delay Output

........................... page 23

Flow Detect

............................. page 24

Clock Setup

............................. page 24

Probe Clean

............................. page 24

EEprom Reset

.......................... page 25

RS485

...................................... page 25

Alarm Setup

............................. page 27

Log Setup

................................ page 27

Passcode Setup

....................... page 27

MAX5 WITH GSM MODEM.................. page 26

GSM Signal Status..

................. page 26

Manual Relay

........................... page 28

Manual Pulse

........................... page 28

Manual mA....

........................... page 29

Manual Level

........................... page 29

Probes connection

................... page 30

32

33

34

35

36

When dismantling this instrument please separate material types and send them according to local recycling disposal requirements.

We appreciate your efforts in supporting your local Recycle Environmental Program.

Working together we’ll form an active union to assure the world’s invaluable resources are conserved.

OPERATING INSTRUCTIONS F O R “MAX5” INSTRUMENT

OPERATING INSTRUCTIONS F O R

“ MAX5” INSTRUMENT

GENERAL SAFETY GUIDELINES

Danger!

Caution!

Introduction.

The wheel.

Mainboard Connections.

Main screen.

Passcode.

Setup.

Setpoint.

DxA and DxB.

DxA and DxB WORKING MODES.

PxA and PxB.

mA1.

A1a and A1b

AD1

AR1

Calibration.

pH Calibration.

Cl Calibration.

mV Calibration.

NTU Calibration.

Temp Calibration.

Options.

Manual.

Appendix A - Probes Connections.

Index.

Index.

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