Yokogawa EJA 110A, EJA 120A, EJA 130A Differential Pressure Transmitter User's Manual
Below you will find brief information for Differential Pressure Transmitter EJA110A, Differential Pressure Transmitter EJA120A, Differential Pressure Transmitter EJA130A. The EJA Series differential pressure transmitters are precisely calibrated at the factory before shipment. This manual describes important cautions regarding how to handle the transmitter. It also includes instructions on installation, wiring, operation, maintenance, and troubleshooting.
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User’s Manual Model EJA110A, EJA120A and EJA130A Differential Pressure Transmitters IM 01C21B01-01E IM 01C21B01-01E Yokogawa Electric Corporation 11th Edition CONTENTS CONTENTS 1. INTRODUCTION ............................................................................................ 1-1 Regarding This Manual ................................................................................. 1-1 1.1 For Safe Use of Product ........................................................................ 1-1 1.2 Warranty ................................................................................................ 1-2 1.3 ATEX Documentation ............................................................................ 1-3 2. HANDLING CAUTIONS ................................................................................ 2-1 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 Model and Specifications Check ......................................................... 2-1 Unpacking ........................................................................................... 2-1 Storage ................................................................................................ 2-1 Selecting the Installation Location ...................................................... 2-2 Pressure Connection ........................................................................... 2-2 Waterproofing of Cable Conduit Connections .................................... 2-2 Restrictions on Use of Radio Transceiver .......................................... 2-2 Insulation Resistance and Dielectric Strength Test ............................ 2-2 Installation of Explosion Protected Type ............................................ 2-3 2.9.1 FM Approval ................................................................................. 2-3 2.9.2 CSA Certification .......................................................................... 2-5 2.9.3 IECEx Certification ....................................................................... 2-6 2.9.4 CENELEC ATEX (KEMA) Certification ........................................ 2-8 2.10 EMC Conformity Standards .............................................................. 2-11 2.11 PED (Pressure Equipment Directive) ............................................... 2-11 2.12 Low Voltage Directive ....................................................................... 2-12 3. COMPONENT NAMES .................................................................................. 3-1 4. INSTALLATION ............................................................................................. 4-1 4.1 4.2 4.3 4.4 Precautions ......................................................................................... 4-1 Mounting .............................................................................................. 4-1 Changing the Process Connection ..................................................... 4-2 Swapping the High/Low-pressure Side Connection ........................... 4-3 4.4.1 Rotating Pressure-detector Section 180° ..................................... 4-3 4.4.2 Using the BRAIN TERMINAL BT200 ........................................... 4-3 4.5 Rotating Transmitter Section .............................................................. 4-4 4.6 Changing the Direction of Integral Indicator ....................................... 4-4 5. INSTALLING IMPULSE PIPING ................................................................... 5-1 5.1 Impulse Piping Installation Precautions .............................................. 5-1 5.1.1 Connecting Impulse Piping to the Transmitter ............................. 5-1 5.1.2 Routing the Impulse Piping .......................................................... 5-2 5.2 Impulse Piping Connection Examples ................................................ 5-4 6. WIRING .......................................................................................................... 6-1 6.1 6.2 6.3 Wiring Precautions .............................................................................. 6-1 Selecting the Wiring Materials ............................................................ 6-1 Connections of External Wiring to Terminal Box ................................ 6-1 6.3.1 Power Supply Wiring Connection ................................................ 6-1 FD No. IM 01C21B01-01E 11th Edition: Oct. 2008(YK) All Rights Reserved, Copyright © 1997, Yokogawa Electric Corporation i IM 01C21B01-01E CONTENTS 6.3.2 External Indicator Connection ...................................................... 6-1 6.3.3 BRAIN TERMINAL BT200 Connection ........................................ 6-1 6.3.4 Check Meter Connection .............................................................. 6-2 6.4 Wiring .................................................................................................. 6-2 6.4.1 Loop Configuration ....................................................................... 6-2 (1) General-use Type and Flameproof Type ..................................... 6-2 (2) Intrinsically Safe Type ................................................................. 6-2 6.4.2 Wiring Installation ......................................................................... 6-2 (1) General-use Type and Intrinsically Safe Type............................. 6-2 (2) Flameproof Type ......................................................................... 6-3 6.5 Grounding ............................................................................................ 6-3 6.6 Power Supply Voltage and Load Resistance ..................................... 6-3 7. OPERATION .................................................................................................. 7-1 7.1 7.2 7.3 7.4 7.5 Preparation for Starting Operation ...................................................... 7-1 Zero Point Adjustment ........................................................................ 7-2 Starting Operation ............................................................................... 7-3 Shutting Down Operation .................................................................... 7-3 Venting or Draining Transmitter Pressure-detector Section ............... 7-4 7.5.1 Draining Condensate .................................................................... 7-4 7.5.2 Venting Gas .................................................................................. 7-4 7.6 Setting the Range Using the Range-setting Switch ........................... 7-4 8. BRAIN TERMINAL BT200 OPERATION ..................................................... 8-1 8.1 BT200 Operation Precautions ............................................................. 8-1 8.1.1 Connecting the BT200 ................................................................. 8-1 8.1.2 Conditions of Communication Line .............................................. 8-1 8.2 BT200 Operating Procedures ............................................................. 8-1 8.2.1 Key Layout and Screen Display ................................................... 8-1 8.2.2 Operating Key Functions .............................................................. 8-2 (1) Alphanumeric Keys and Shift Keys ............................................. 8-2 (2) Function Keys ............................................................................. 8-2 8.2.3 Calling Up Menu Addresses Using the Operating Keys .............. 8-3 8.3 Setting Parameters Using the BT200 ................................................. 8-4 8.3.1 Parameter Summary .................................................................... 8-4 8.3.2 Parameter Usage and Selection .................................................. 8-6 8.3.3 Setting Parameters ....................................................................... 8-7 (1) Tag No. Setup ............................................................................. 8-7 (2) Calibration Range Setup ............................................................. 8-7 (3) Damping Time Constant Setup ................................................... 8-8 (4) Output Mode and Integral Indicator Display Mode Setup ........... 8-9 (5) Output Signal Low Cut Mode Setup ............................................ 8-9 (6) Change Output Limits ............................................................... 8-10 (7) Integral Indicator Scale Setup ................................................... 8-10 (8) Unit Setup for Displayed Temperature ....................................... 8-11 (9) Unit Setup for Displayed Static Pressure .................................. 8-12 (10) Operation Mode Setup .............................................................. 8-12 (11) Impulse Line Connection Orientation Setup ............................. 8-12 (12) Output Status Display/Setup when a CPU Failure .................... 8-12 (13) Output Status Setup when a Hardware Error Occurs ............... 8-12 (14) Bi-directional Flow Measurement Setup ................................... 8-13 (15) Range Change while Applying Actual Inputs ............................ 8-13 (16) Zero Point Adjustment ............................................................... 8-14 (17) Span Adjustment ....................................................................... 8-15 ii IM 01C21B01-01E CONTENTS (18) Test Output Setup ..................................................................... 8-16 (19) User Memo Fields ..................................................................... 8-16 8.4 Displaying Data Using the BT200 ..................................................... 8-17 8.4.1 Displaying Measured Data ......................................................... 8-17 8.4.2 Display Transmitter Model and Specifications ........................... 8-17 8.5 Self-Diagnostics ................................................................................ 8-17 8.5.1 Checking for Problems ............................................................... 8-17 (1) Identifying Problems with BT200 .............................................. 8-17 (2) Checking with Integral Indicator ................................................ 8-18 8.5.2 Errors and Countermeasures ..................................................... 8-19 9. MAINTENANCE ............................................................................................. 9-1 9.1 9.2 9.3 9.4 Overview ............................................................................................. 9-1 Calibration Instruments Selection ....................................................... 9-1 Calibration ........................................................................................... 9-1 Disassembly and Reassembly ............................................................ 9-3 9.4.1 Replacing the Integral Indicator ................................................... 9-3 9.4.2 Replacing the CPU Board Assembly ........................................... 9-4 9.4.3 Cleaning and Replacing the Capsule Assembly .......................... 9-5 9.4.4 Replacing the Process Connector Gaskets ................................. 9-6 9.5 Troubleshooting ................................................................................... 9-6 9.5.1 Basic Troubleshooting .................................................................. 9-6 9.5.2 Troubleshooting Flow Charts ....................................................... 9-7 10. GENERAL SPECIFICATIONS .................................................................... 10-1 10.1 10.2 10.3 10.4 Standard Specifications .................................................................... 10-1 Model and Suffix Codes .................................................................... 10-3 Optional Specifications ...................................................................... 10-6 Dimensions ........................................................................................ 10-9 Customer Maintenance Parts List DPharp EJA Series Transmitter Section ........................ CMPL 01C21A01-02E Model EJA110A, EJA120A and EJA130A Differential Pressure Transmitter .................................... CMPL 01C21B00-01E REVISION RECORD iii IM 01C21B01-01E 1. INTRODUCTION 1. INTRODUCTION • The following safety symbol marks are used in this manual: Thank you for purchasing the DPharp electronic pressure transmitter. The DPharp Pressure Transmitters are precisely calibrated at the factory before shipment. To ensure correct and efficient use of the instrument, please read this manual thoroughly and fully understand how to operate the instrument before operating it. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Regarding This Manual • This manual should be passed on to the end user. • The contents of this manual are subject to change without prior notice. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. • All rights reserved. No part of this manual may be reproduced in any form without Yokogawa’s written permission. • Yokogawa makes no warranty of any kind with regard to this manual, including, but not limited to, implied warranty of merchantability and fitness for a particular purpose. IMPORTANT • If any question arises or errors are found, or if any information is missing from this manual, please inform the nearest Yokogawa sales office. Indicates that operating the hardware or software in this manner may damage it or lead to system failure. • The specifications covered by this manual are limited to those for the standard type under the specified model number break-down and do not cover custom-made instruments. NOTE Draws attention to information essential for understanding the operation and features. • Please note that changes in the specifications, construction, or component parts of the instrument may not immediately be reflected in this manual at the time of change, provided that postponement of revisions will not cause difficulty to the user from a functional or performance standpoint. • Yokogawa assumes no responsibilities for this product except as stated in the warranty. • If the customer or any third party is harmed by the use of this product, Yokogawa assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages. Direct current 1.1 For Safe Use of Product For the protection and safety of the operator and the instrument or the system including the instrument, please be sure to follow the instructions on safety described in this manual when handling this instrument. In case the instrument is handled in contradiction to these instructions, Yokogawa does not guarantee safety. Please give your attention to the followings. NOTE (a) Installation • The instrument must be installed by an expert engineer or a skilled personnel. The procedures described about INSTALLATION are not permitted for operators. For FOUNDATION FieldbusTM, PROFIBUS PA and HART protocol versions, please refer to IM 01C22T02-01E, IM 01C22T03-00E and IM 01C22T01-01E respectively, in addition to this manual. 1-1 IM 01C21B01-01E 1. INTRODUCTION (f) Modification • Yokogawa will not be liable for malfunctions or damage resulting from any modification made to this instrument by the customer. • In case of high process temperature, care should be taken not to burn yourself because the surface of body and case reaches a high temperature. • The instrument installed in the process is under pressure. Never loosen the process connector bolts to avoid the dangerous spouting of process fluid. 1.2 Warranty • The warranty shall cover the period noted on the quotation presented to the purchaser at the time of purchase. Problems occurred during the warranty period shall basically be repaired free of charge. • During draining condensate from the pressuredetector section, take appropriate care to avoid contact with the skin, eyes or body, or inhalation of vapors, if the accumulated process fluid may be toxic or otherwise harmful. • In case of problems, the customer should contact the Yokogawa representative from which the instrument was purchased, or the nearest Yokogawa office. • When removing the instrument from hazardous processes, avoid contact with the fluid and the interior of the meter. • If a problem arises with this instrument, please inform us of the nature of the problem and the circumstances under which it developed, including the model specification and serial number. Any diagrams, data and other information you can include in your communication will also be helpful. • All installation shall comply with local installation requirement and local electrical code. (b) Wiring • The instrument must be installed by an expert engineer or a skilled personnel. The procedures described about WIRING are not permitted for operators. • Responsible party for repair cost for the problems shall be determined by Yokogawa based on our investigation. • Please confirm that voltages between the power supply and the instrument before connecting the power cables and that the cables are not powered before connecting. • The Purchaser shall bear the responsibility for repair costs, even during the warranty period, if the malfunction is due to: - Improper and/or inadequate maintenance by the purchaser. - Failure or damage due to improper handling, use or storage which is out of design conditions. - Use of the product in question in a location not conforming to the standards specified by Yokogawa, or due to improper maintenance of the installation location. - Failure or damage due to modification or repair by any party except Yokogawa or an approved representative of Yokogawa. - Malfunction or damage from improper relocation of the product in question after delivery. - Reason of force majeure such as fires, earthquakes, storms/floods, thunder/lightening, or other natural disasters, or disturbances, riots, warfare, or radioactive contamination. (c) Operation • Wait 10 min. after power is turned off, before opening the covers. (d) Maintenance • Please do not carry out except being written to a maintenance descriptions. When these procedures are needed, please contact nearest YOKOGAWA office. • Care should be taken to prevent the build up of drift, dust or other material on the display glass and name plate. In case of its maintenance, soft and dry cloth is used. (e) Explosion Protected Type Instrument • Users of explosion proof instruments should refer first to section 2.9 (Installation of an Explosion Protected Instrument) of this manual. • The use of this instrument is restricted to those who have received appropriate training in the device. • Take care not to create sparks when accessing the instrument or peripheral devices in a hazardous location. 1-2 IM 01C21B01-01E 1. INTRODUCTION 1.3 ATEX Documentation SF This procedure is only applicable to the countries in European Union. Kaikkien ATEX Ex -tyyppisten tuotteiden käyttöhjeet ovat saatavilla englannin-, saksan- ja ranskankielisinä. Mikäli tarvitsette Ex -tyyppisten tuotteiden ohjeita omalla paikallisella kielellännne, ottakaa yhteyttä lähimpään Yokogawa-toimistoon tai -edustajaan. GB All instruction manuals for ATEX Ex related products are available in English, German and French. Should you require Ex related instructions in your local language, you are to contact your nearest Yokogawa office or representative. P Todos os manuais de instruções referentes aos produtos Ex da ATEX estão disponíveis em Inglês, Alemão e Francês. Se necessitar de instruções na sua língua relacionadas com produtos Ex, deverá entrar em contacto com a delegação mais próxima ou com um representante da Yokogawa. DK Alle brugervejledninger for produkter relateret til ATEX Ex er tilgængelige på engelsk, tysk og fransk. Skulle De ønske yderligere oplysninger om håndtering af Ex produkter på eget sprog, kan De rette henvendelse herom til den nærmeste Yokogawa afdeling eller forhandler. F Tous les manuels d’instruction des produits ATEX Ex sont disponibles en langue anglaise, allemande et française. Si vous nécessitez des instructions relatives aux produits Ex dans votre langue, veuillez bien contacter votre représentant Yokogawa le plus proche. I Tutti i manuali operativi di prodotti ATEX contrassegnati con Ex sono disponibili in inglese, tedesco e francese. Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale, mettersi in contatto con l’ufficio Yokogawa più vicino o con un rappresentante. D Alle Betriebsanleitungen für ATEX Ex bezogene Produkte stehen in den Sprachen Englisch, Deutsch und Französisch zur Verfügung. Sollten Sie die Betriebsanleitungen für Ex-Produkte in Ihrer Landessprache benötigen, setzen Sie sich bitte mit Ihrem örtlichen Yokogawa-Vertreter in Verbindung. E Todos los manuales de instrucciones para los productos antiexplosivos de ATEX están disponibles en inglés, alemán y francés. Si desea solicitar las instrucciones de estos artículos antiexplosivos en su idioma local, deberá ponerse en contacto con la oficina o el representante de Yokogawa más cercano. S Alla instruktionsböcker för ATEX Ex (explosionssäkra) produkter är tillgängliga på engelska, tyska och franska. Om Ni behöver instruktioner för dessa explosionssäkra produkter på annat språk, skall Ni kontakta närmaste Yokogawakontor eller representant. NL Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging (Ex) zijn verkrijgbaar in het Engels, Duits en Frans. Neem, indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal, contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger. GR ATEX Ex , . Ex Yokogawa . 1-3 IM 01C21B01-01E 1. INTRODUCTION PL SK CZ SLO H LT BG LV RO EST M 1-4 IM 01C21B01-01E 2. HANDLING CAUTIONS 2. HANDLING CAUTIONS This chapter describes important cautions regarding how to handle the transmitter. Read carefully before using the transmitter. mode was ordered, ‘SQRT’ is inscribed in field *2; if square root output mode was ordered, ‘SQRT’ is inscribed in field *3. The EJA-A Series pressure transmitters are thoroughly tested at the factory before shipment. When the transmitter is delivered, visually check them to make sure that no damage occurred during ship-ment. Also check that all transmitter mounting hardware shown in Figure 2.1 is included. If the transmitter was ordered without the mounting bracket or without the process connector, the transmitter mounting hardware is not included. After checking the transmitter, repack it in the way it was delivered until installation. Bolt Process connector Process connector Gasket : Refer to USER'S MANUAL F0202.EPS Figure 2.2 Name Plate 2.2 Unpacking When moving the transmitter to the installation site, keep it in its original packaging. Then, unpack the transmitter there to avoid damage on the way. 2.3 Storage U-bolt The following precautions must be observed when storing the instrument, especially for a long period. Mounting bracket (L type) U-bolt nut Transmitter mounting bolt (a) Select a storage area which meets the following conditions: • It is not exposed to rain or water. • It suffers minimum vibration and shock. • It has an ambient temperature and relative humidity within the following ranges. Ambient temperature: –40 to 85°C without integral indicator –30 to 80°C with integral indicator Relative humidity: 5% to 100% R.H. (at 40°C) Preferred temperature and humidity: approx. 25°C and 65% R.H. Mounting bracket (Flat type) F0201.EPS Figure 2.1 Transmitter Mounting Hardware 2.1 Model and Specifications Check (b) When storing the transmitter, repack it as nearly as possible to the way it was packed when delivered from the factory. (c) If storing a transmitter that has been used, thoroughly clean the chambers inside the cover flanges, so that no measured fluid remains in it. Also make sure before storing that the pressure-detector and transmitter section are securely mounted. The model name and specifications are indicated on the name plate attached to the case. If the reverse operating mode was ordered (reverse signal), ‘REVERSE’ will be inscribed in field *1; if square root display 2-1 IM 01C21B01-01E 2. HANDLING CAUTIONS 2.4 Selecting the Installation Location CAUTION Maximum working pressure of the model EJA120A differential pressure transmitter is 50 kPa {0.5 kgf/cm2}. Should the pressure exceed 50 kPa {0.5 kgf/ cm2}, it is possible to break the sensor. Proceed with caution when applying pressure. The transmitter is designed to withstand severe environmental conditions. However, to ensure stable and accurate operation for years, observe the following precautions when selecting an installation location. (a) Ambient Temperature Avoid locations subject to wide temperature variations or a significant temperature gradient. If the location is exposed to radiant heat from plant equipments, provide adequate thermal insulation and/or ventilation. (b) Ambient Atmosphere Avoid installing the transmitter in a corrosive atmosphere. If the transmitter must be installed in a corrosive atmosphere, there must be adequate ventilation as well as measures to prevent intrusion or stagnation of rain water in conduits. (c) Shock and Vibration Select an installation site suffering minimum shock and vibration (although the transmitter is designed to be relatively resistant to shock and vibration). 2.6 Waterproofing of Cable Conduit Connections Apply a non-hardening sealant to the threads to waterproof the transmitter cable conduit connections. (See Figure 6.4.2a, 6.4.2b and 6.4.2c.) 2.7 Restrictions on Use of Radio Transceiver IMPORTANT Although the transmitter has been designed to resist high frequency electrical noise, if a radio transceiver is used near the transmitter or its external wiring, the transmitter may be affected by high frequency noise pickup. To test for such effects, bring the transceiver in use slowly from a distance of several meters from the transmitter, and observe the measurement loop for noise effects. Thereafter, always use the transceiver outside the area affected by noise. (d) Installation of Explosion-protected Transmitters Explosion-protected transmitters can be installed in hazardous areas according to the types of gases for which they are certified. See Subsection 2.9 “Installation of Explosion Protected Type Transmitters.” 2.5 Pressure Connection WARNING • Instrument installed in the process is under pressure. Never loosen the process connector bolts to avoid the dangerous spouting of process fluid. • During draining condensate from the pressuredetector section, take appropriate care to avoid contact with the skin, eyes or body, or inhalation of vapors, if the accumulated process fluid may be toxic or otherwise harmful. The following precautions must be observed in order to safely operate the transmitter under pressure. (a) Make sure that the four process connector bolts are tightened firmly. (b) Make sure that there are no leaks in the impulse piping. (c) Never apply a pressure higher than the specified maximum working pressure. 2.8 Insulation Resistance and Dielectric Strength Test Since the transmitter has undergone insulation resistance and dielectric strength tests at the factory before shipment, normally these tests are not required. However, if required, observe the following precautions in the test procedures. (a) Do not perform such tests more frequently than is absolutely necessary. Even test voltages that do not cause visible damage to the insulation may degrade the insulation and reduce safety margins. (b) Never apply a voltage exceeding 500 V DC (100 V DC with an internal lightning protector) for the insulation resistance test, nor a voltage exceeding 500 V AC (100 V AC with an internal lightning protector) for the dielectric strength test. 2-2 IM 01C21B01-01E 2. HANDLING CAUTIONS (c) Before conducting these tests, disconnect all signal lines from the transmitter terminals. Perform the tests in the following procedure: and may cause dangerous condition. Please contact Yokogawa for any repair or modification required to the instrument. • Insulation Resistance Test 1) Short-circuit the + and – SUPPLY terminals in the terminal box. 2) Turn OFF the insulation tester. Then connect the insulation tester plus (+) lead wire to the shorted SUPPLY terminals and the minus (–) leadwire to the grounding terminal. 3) Turn ON the insulation tester power and measure the insulation resistance. The voltage should be applied short as possible to verify that the insulation resistance is at least 20 MΩ. 4) After completing the test and being very careful not to touch exposed conductors disconnect the insulation tester and connect a 100 kΩ resistor between the grounding terminal and the shortcircuiting SUPPLY terminals. Leave this resistor connected at least one second to discharge any static potential. Do not touch the terminals while it is discharging. • Dielectric Strength Test 1) Short-circuit the + and – SUPPLY terminals in the terminal box. 2) Turn OFF the dielectric strength tester. Then connect the tester between the shorted SUPPLY terminals and the grounding terminal. Be sure to connect the grounding lead of the dielectric strength tester to the ground terminal. 3) Set the current limit on the dielectric strength tester to 10 mA, then turn ON the power and gradually increase the test voltage from ‘0’ to the specified voltage. 4) When the specified voltage is reached, hold it for one minute. 5) After completing this test, slowly decrease the voltage to avoid any voltage surges. 2.9 Installation of Explosion Protected Type NOTE For FOUNDATION Fieldbus and PROFIBUS PA explosion protected type, please refer to IM 01C22T02-01E and IM 01C22T03-00E respectively. CAUTION This instrument is tested and certified as intrinsically safe type or explosionproof type. Please note that the construction of the instrument, installation, external wiring, maintenance or repair is strictly restricted, and non-observance or negligence of this restriction would result in dangerous condition. WARNING To preserve the safety of explosionproof equipment requires great care during mounting, wiring, and piping. Safety requirements also place restrictions on maintenance and repair activities. Please read the following sections very carefully. 2.9.1 FM Approval a. FM Intrinsically Safe Type Caution for FM intrinsically safe type. (Following contents refer “DOC. No. IFM012-A12 P.1 and 2.”) Note 1. Model EJA Series pressure transmitters with optional code /FS1 are applicable for use in hazardous locations. • Applicable Standard: FM3600, FM3610, FM3611, FM3810, ANSI/NEMA250 • Intrinsically Safe for Class I, Division 1, Groups A, B, C & D. Class II, Division 1, Groups E, F & G and Class III, Division 1 Hazardous Locations. • Nonincendive for Class I, Division 2, Groups A, B, C & D. Class II, Division 2, Groups E, F & G and Class III, Division 1 Hazardous Locations. • Outdoor hazardous locations, NEMA 4X. • Temperature Class: T4 • Ambient temperature: –40 to 60°C In this section, further requirements and differences and for explosionproof type instrument are described. For explosionproof type instrument, the description in this chapter is prior to other description in this users manual. For the intrinsically safe equipment and explosionproof equipment, in case the instrument is not restored to its original condition after any repair or modification undertaken by the customer, intrinsically safe construction or explosionproof construction is damaged 2-3 IM 01C21B01-01E 2. HANDLING CAUTIONS Note 2. Entity Parameters • Intrinsically Safe Apparatus Parameters [Groups A, B, C, D, E, F and G] Vmax = 30 V Ci = 22.5 nF Imax = 165 mA Li = 730 µH Pmax = 0.9 W * Associated Apparatus Parameters (FM approved barriers) Voc ≤ 30 V Ca > 22.5 nF Isc ≤ 165 mA La > 730 µH Pmax ≤ 0.9W [Intrinsically Safe] Hazardous Location Nonhazardous Location Class I, II, III, Division 1, Groups A, B, C, D, E, F, G EJA Series Pressure Transmitters + Supply – Safety Barrier + + – – General Purpose Equipment + – [Nonincendive] Hazardous Location • Intrinsically Safe Apparatus Parameters [Groups C, D, E, F and G] Vmax = 30 V Ci = 22.5 nF Imax = 225 mA Li = 730 µH Pmax = 0.9 W * Associated Apparatus Parameters (FM approved barriers) Voc ≤ 30 V Ca > 22.5 nF Isc ≤ 225 mA La > 730 µH Pmax ≤ 0.9 W Nonhazardous Location Class I, II, Division 2, Groups A, B, C, D, E, F, G Class III, Division 1. General Purpose Equipment EJA Series Pressure Transmitters + Supply + – – Not Use Safety Barrier F0203.EPS • Entity Installation Requirements Vmax ≥ Voc or Vt, Imax ≥ Isc or It, Pmax (IS Apparatus) ≥ Pmax (Barrier) Ca ≥ Ci + Ccable, La ≥ Li + Lcable Note 3. Installation • Barrier must be installed in an enclosure that meets the requirements of ANSI/ISA S82.01. • Control equipment connected to barrier must not use or generate more than 250 V rms or V dc. • Installation should be in accordance with ANSI/ISA RP12.6 “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National Electric Code (ANSI/NFPA 70). • The configuration of associated apparatus must be FMRC Approved. • Dust-tight conduit seal must be used when installed in a Class II, III, Group E, F and G environments. • Associated apparatus manufacturer’s installation drawing must be followed when installing this apparatus. • The maximum power delivered from the barrier must not exceed 0.9 W. • Note a warning label worded “SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY,” and “INSTALL IN ACCORDANCE WITH DOC. No. IFM012-A12 P.1 and 2.” Note 4. Maintenance and Repair • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Factory Mutual Intrinsically safe and Nonincendive Approval. b. FM Explosionproof Type Caution for FM explosionproof type. Note 1. Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /FF1 are applicable for use in hazardous locations. • Applicable Standard: FM3600, FM3615, FM3810, ANSI/NEMA250 • Explosionproof for Class I, Division 1, Groups B, C and D. • Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G. • Outdoor hazardous locations, NEMA 4X. • Temperature Class: T6 • Ambient Temperature: –40 to 60°C • Supply Voltage: 42 V dc max. • Output signal: 4 to 20 mA Note 2. Wiring • All wiring shall comply with National Electrical Code ANSI/NEPA70 and Local Electrical Codes. • When installed in Division 1, “FACTORY SEALED, CONDUIT SEAL NOT REQUIRED.” Note 3. Operation • Keep the “CAUTION” nameplate attached to the transmitter. CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER. FACTORY SEALED, CONDUIT SEAL NOT REQUIRED. INSTALL IN ACCORDANCE WITH THE INSTRUCTION MANUAL IM 1C22. 2-4 IM 01C21B01-01E 2. HANDLING CAUTIONS • Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location. Note 4. Maintenance and Repair • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Factory Mutual Explosionproof Approval. c. FM Intrinsically Safe Type/FM Explosionproof Type Model EJA Series pressure transmitters with optional code /FU1 can be selected the type of protection (FM Intrinsically Safe or FM Explosionproof) for use in hazardous locations. Note 1. For the installation of this transmitter, once a particular type of protection is selected, any other type of protection cannot be used. The installation must be in accordance with the description about the type of protection in this instruction manual. Note 2. In order to avoid confusion, unnecessary marking is crossed out on the label other than the selected type of protection when the transmitter is installed. Note 2. Entity Parameters • Intrinsically safe ratings are as follows: Maximum Input Voltage (Vmax) = 30 V Maximum Input Current (Imax) = 165 mA Maximum Input Power (Pmax) = 0.9 W Maximum Internal Capacitance (Ci) = 22.5 nF Maximum Internal Inductance (Li) = 730 µH * Associated apparatus (CSA certified barriers) Maximum output voltage (Voc) ≤ 30 V Maximum output current (Isc) ≤ 165 mA Maximum output power (Pmax) ≤ 0.9 W Note 3. Installation • All wiring shall comply with Canadian Electrical Code Part I and Local Electrical Codes. • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and Yokogawa Corporation of America is prohibited and will void Canadian Standards Intrinsically safe and nonincendive Certification. [Intrinsically Safe] Hazardous Location EJA Series Pressure Transmitters + Supply 2.9.2 CSA Certification a. CSA Intrinsically Safe Type Caution for CSA Intrinsically safe type. (Following contents refer to “DOC No. ICS003-A12 P.1-1 and P.1-2.”) Note 1. Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /CS1 are applicable for use in hazardous locations Certificate: 1053843 • Applicable Standard: C22.2 No.0, No.0.4, No.25, No.30, No.94, No.142, No.157, No.213 • Intrinsically Safe for Class I, Division 1, Groups A, B, C & D. Class II, Division 1, Groups E, F & G and Class III, Division 1 Hazardous Locations. • Nonincendive for Class I, Division 2, Groups A, B, C & D, Class II, Division 2, Groups F & G, and Class III, Hazardous Locations. (not use Safety Barrier) • Encl. “Type 4X” • Temperature Class: T4 • Ambient temperature: –40 to 60°C • Process Temperature: 120°C max. Nonhazardous Location Class I, II, III, Division 1, Groups A, B, C, D, E, F, G – Safety Barrier + + – – General Purpose Equipment + – [Nonincendive] Hazardous Location Nonhazardous Location Class I, II, Division 2, Groups A, B, C, D, E, F, G Class III, Division 1. General Purpose Equipment EJA Series Pressure Transmitters + Supply + – – Not Use Safety Barrier F0204.EPS b. CSA Explosionproof Type Caution for CSA explosionproof type. Note 1. Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /CF1 are applicable for use in hazardous locations: Certificate: 1089598 • Applicable Standard: C22.2 No.0, No.0.4, No.25, No.30, No.94, No.142 • Explosionproof for Class I, Division 1, Groups B, C and D. • Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G. 2-5 IM 01C21B01-01E 2. HANDLING CAUTIONS • Encl “Type 4X” • Temperature Class: T6, T5, and T4 • Process Temperature: 85°C (T6), 100°C (T5), and 120°C (T4) • Ambient Temperature: –40 to 80°C • Supply Voltage: 42 V dc max. • Output Signal: 4 to 20 mA Note 2. Wiring • All wiring shall comply with Canadian Electrical Code Part I and Local Electrical Codes. • In hazardous location, wiring shall be in conduit as shown in the figure. CAUTION: SEAL ALL CONDUITS WITHIN 50 cm OF THE ENCLOSURE. UN SCELLEMENT DOIT ÊTRE INSTALLÉ À MOINS DE 50 cm DU BÎTIER. • When installed in Division 2, “SEALS NOT REQUIRED.” Note 3. Operation • Keep the “CAUTION” label attached to the transmitter. CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER. OUVRIR LE CIRCUIT AVANT D´NLEVER LE COUVERCLE. • Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location. Note 4. Maintenance and Repair • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and Yokogawa Corporation of America is prohibited and will void Canadian Standards Explosionproof Certification. Non-Hazardous Hazardous Locations Division 1 Locations Non-hazardous Location Equipment 42 V DC Max. 4 to 20 mA DC Signal 50 cm Max. Sealing Fitting Conduit EJA Series Non-Hazardous Hazardous Locations Division 2 Locations Non-hazardous Location Equipment 42 V DC Max. 4 to 20 mA DC Signal c. CSA Intrinsically Safe Type/CSA Explosionproof Type Model EJA Series pressure transmitters with optional code /CU1 can be selected the type of protection (CSA Intrinsically Safe or CSA Explosionproof) for use in hazardous locations. Note 1. For the installation of this transmitter, once a particular type of protection is selected, any other type of protection cannot be used. The installation must be in accordance with the description about the type of protection in this instruction manual. Note 2. In order to avoid confusion, unnecessary marking is crossed out on the label other than the selected type of protection when the transmitter is installed. 2.9.3 IECEx Certification Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /SU2 can be selected the type of protection (IECEx Intrinsically Safe/type n or flameproof) for use in hazardous locations. Note 1. For the installation of this transmitter, once a particular type of protection is selected, any other type of protection cannot be used. The installation must be in accordance with the description about the type of protection in this instruction manual. Note 2. In order to avoid confusion, unnecessary marking is crossed out on the label other than the selected type of protection when the transmitter is installed. a. IECEx Intrinsically Safe Type / type n Caution for IECEx Intrinsically safe and type n. Note 1. Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /SU2 are applicable for use in hazardous locations. • No. IECEx KEM 06.0007X • Applicable Standard: IEC 60079-0:2004, IEC 60079-11:1999, IEC 60079-15:2005, IEC 60079-26:2004 • Type of Protection and Marking Code: Ex ia IIC T4, Ex nL IIC T4 • Ambient Temperature :–40 to 60°C • Max. Process Temp.: 120°C • Enclosure: IP67 Sealing Fitting EJA Series F0205.EPS 2-6 IM 01C21B01-01E 2. HANDLING CAUTIONS Note 2. Entity Parameters • Intrinsically safe ratings are as follows: Maximum Input Voltage (Ui) = 30 V Maximum Input Current (Ii) = 165 mA Maximum Input Power (Pi) = 0.9 W Maximum Internal Capacitance (Ci) = 22.5 nF Maximum Internal Inductance (Li) = 730 µH • Type "n" ratings are as follows: Maximum Input Voltage (Ui) = 30 V Maximum Internal Capacitance (Ci) = 22.5 nF Maximum Internal Inductance (Li) = 730 µH • Installation Requirements Uo ≤ Ui, Io ≤ Ii, Po ≤ Pi, Co ≥ Ci + Ccable, Lo ≥ Li + Lcable Uo, Io, Po, Co, and Lo are parameters of barrier. Note 3. Installation • In any safety barreir used output current must be limited by a resistor 'R' such that Io=Uo/R. • The safety barrier must be IECEx certified. • Input voltage of the safety barrier must be less than 250 Vrms/Vdc. • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation and will void IECEx Intrinsically safe and type n certification. • The cable entry devices and blanking elements for type n shall be of a certified type providing a level of ingress protection of at least IP54, suitable for the conditions of use and correctly installed. • Electrical Connection: The type of electrical connection is stamped near the electrical connection port according to the following marking. T0202.EPS Location of the marking F0210.EPS Note 4. Operation • WARNING: WHEN AMBIENT TEMPERATURE ≥ 55°C, USE THE HEAT-RESISTING CABLES ≥ 90°C. Note 5. Special Conditions for Safe Use • WARNING: IN THE CASE WHERE THE ENCLOSURE OF THE PRESSURE TRANSMITTER IS MADE OF ALUMINUM, IF IT IS MOUNTED IN AN AREA WHERE THE USE OF ZONE 0 IS REQUIRED, IT MUST BE INSTALLED SUCH, THAT, EVEN IN THE EVENT OF RARE INCIDENTS, IGNITION SOURCES DUE TO IMPACT AND FRICTION SPARKS ARE EXCLUDED. [Intrinsically Safe] Hazardous Location Nonhazardous Location Group I/IIC, Zone 0 IECEx certified Safety Barrier + + EJA Series Pressure Transmitters + – Supply – General Purpose Equipment + – – F0211.EPS [type n] Hazardous Location Nonhazardous Location Group IIC, Zone 2 IECEx Certified Equipment [nL] EJA Series Pressure Transmitters + Supply + – – Not Use Safety Barrier F0212.EPS b. IECEx Flameproof Type Caution for IECEx flameproof type. Note 1. Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /SU2 are applicable for use in hazardous locations: • No. IECEx KEM 06.0005 • Applicable Standard: IEC60079-0:2004, IEC60079-1:2003 • Type of Protection and Marking Code: Ex d IIC T6...T4 • Enclosure: IP67 • Maximum Process Temperature: 120°C (T4), 100°C (T5), 85°C (T6) • Ambient Temperature: –40 to 75°C (T4), –40 to 80°C (T5), –40 to 75°C (T6) • Supply Voltage: 42 V dc max. • Output Signal: 4 to 20 mA dc Note 2. Wiring • In hazardous locations, the cable entry devices shall be of a certified flameproof type, suitable for the conditions of use and correctly installed. • Unused apertures shall be closed with suitable flameproof certified blanking elements. (The plug attached is certificated as the flame proof IP67 as a part of this apparatus.) 2-7 IM 01C21B01-01E 2. HANDLING CAUTIONS • In case of ANSI 1/2 NPT plug, ANSI hexagonal wrench should be applied to screw in. Note 3. Operation • WARNING: AFTER DE-ENERGIZING, DELAY 10 MINUTES BEFORE OPENING. • WARNING: WHEN AMBIENT TEMPERATURE ≥ 70°C, USE THE HEAT-RESISTING CABLES ≥ 90°C. • Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location. Note 4. Maintenance and Repair • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void IECEx Certification. Note 4. Maintenance and Repair • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void KEMA Intrinsically safe Certification. Note 5. Special Conditions for Safe Use • In the case where the enclosure of the Pressure Transmitter is made of aluminium, if it is mounted in an area where the use of category 1 G apparatus is required, it must be installed such, that, even in the event of rare incidents, ignition sources due to impact and friction sparks are excluded. [Installation Diagram] Hazardous Location Nonhazardous Location Transmitter + + – – Safety Barrier *1 Supply 2.9.4 CENELEC ATEX (KEMA) Certification (1) Technical Data a. CENELEC ATEX (KEMA) Intrinsically Safe Type Caution for CENELEC ATEX (KEMA) Intrinsically safe type. Note 1. Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /KS2 for potentially explosive atmospheres: • No. KEMA 02ATEX1030 X • Applicable Standard: EN50014:1997, EN50020:1994, EN50284:1999 • Type of Protection and Marking code: EEx ia IIC T4 • Temperature Class: T4 • Enclosure: IP67 • Process Temperature: 120°C max. • Ambient Temperature: –40 to 60°C Note 2. Electrical Data • In type of explosion protection intrinsic safety EEx ia IIC only for connection to a certified intrinsically safe circuit with following maximum values: Ui = 30 V Ii = 165 mA Pi = 0.9 W Effective internal capacitance; Ci = 22.5 nF Effective internal inductance; Li = 730 µH Note 3. Installation • All wiring shall comply with local installation requirements. (Refer to the installation diagram) F0208.EPS *1: In any safety barriers used the output current must be limited by a resistor “R” such that Imaxout-Uz/R. b. CENELEC ATEX (KEMA) Flameproof Type Caution for CENELEC ATEX (KEMA) flameproof type. Note 1. Model EJA Series differential, gauge, and absolute pressure transmitters with optional code /KF2 for potentially explosive atmospheres: • No. KEMA 02ATEX2148 • Applicable Standard: EN50014:1997, EN50018:2000 • Type of Protection and Marking Code: EEx d IIC T6···T4 • Temperature Class: T6, T5, and T4 • Enclosure: IP67 • Maximum Process Temperature: 85°C (T6), 100°C (T5), and 120°C (T4) • Ambient Temperature: T4 and T6; –40 to 75°C, T5; –40 to 80°C Note 2. Electrical Data • Supply voltage: 42 V dc max. • Output signal: 4 to 20 mA Note 3. Installation • All wiring shall comply with local installation requirement. • The cable entry devices shall be of a certified flameproof type, suitable for the conditions of use. 2-8 IM 01C21B01-01E 2. HANDLING CAUTIONS Note 4. Operation • Keep the “CAUTION” label to the transmitter. CAUTION: AFTER DE-ENERGIZING, DELAY 10 MINUTES BEFORE OPENING. WHEN THE AMBIENT TEMP.70°C, USE HEAT-RESISTING CABLES90°C. • Take care not to generate mechanical sparking when accessing to the instrument and peripheral devices in a hazardous location. Note 5. Maintenance and Repair • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void KEMA Flameproof Certification. c. CENELEC ATEX (KEMA) Intrinsically Safe Type/CENELEC ATEX (KEMA) Flameproof Type/CENELEC ATEX Type n Model EJA-A Series pressure transmitters with optional code /KU2 can be selected the type of protection CENELEC ATEX (KEMA) Intrinsically Safe, Flameproof or CENELEC ATEX Type n for use in hazardous locations. Note 1. For the installation of this transmitter, once a particular type of protection is selected, any other type of protection cannot be used. The installation must be in accordance with the description about the type of protection in this user’s manual. Note 2. In order to avoid confusion, unnecessary marking is crossed out on the label other than the selected type of protection when the transmitter is installed. CENELEC ATEX Type of Protection “n” WARNING When using a power supply not having a nonincendive circuit, please pay attention not to ignite in the surrounding flammable atmosphere. In such a case, we recommend using wiring metal conduit in order to prevent the ignition. Note 1. Electrical Data Ui = 30 V Effective internal capacitance; Ci = 22.5 nF Effective internal inductance; Li = 730 µH Note 2. Installation • All wiring shall comply with local installation requirements. (refer to the installation diagram) Note 3. Maintenance and Repair • The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void Type of Protection “n”. [Installation Diagram] Hazardous Location (Zone 2 only) Transmitter Nonhazardous Location + + – – Supply Power Supply F0209.EPS Ratings of the Power Supply as follows; Maximum Voltage: 30 V CENELEC ATEX Type of Protection “Dust” • Applicable Standard: EN50281-1-1:1997 • Type of Protection and Marking Code: II 1D • Maximum Surface Temperature: T65°C (Tamb.: 40°C), T85°C (Tamb.: 60°C), and T105°C (Tamb.: 80°C) Note 1. Installation instructions The cable entry devices and blanking elements shall be of a certificated type providing a level of ingress protection of at least IP6x, suitable for the conditions of use and correctly installed. (2) Electrical Connection The type of electrical connection is stamped near the electrical connection port according to the following marking. • Applicable Standard: EN60079-15 • Referential Standard: IEC60079-0, IEC60079-11 • Type of Protection and Marking Code: Ex nL IIC T4 • Temperature Class: T4 • Enclosure: IP67 • Process Temperature: 120°C max. • Ambient Temperature: –40 to 60°C Location of the marking F0200.EPS 2-9 IM 01C21B01-01E 2. HANDLING CAUTIONS (3) Installation (6) Name Plate Name plate WARNING • All wiring shall comply with local installation requirement and local electrical code. • There is no need of the conduit seal for both of Division 1 and Division 2 hazardous locations because this product is sealed at factory. • In case of ANSI 1/2 NPT plug, ANSI hexagonal wrench should be applied to screw in. : Refer to USER'S MANUAL Tag plate for flameproof type (4) Operation Tag plate for intrinsically safe type WARNING • OPEN CIRCUIT BEFORE REMOVING COVER. INSTALL IN ACCORDANCE WITH THIS USER’S MANUAL • Take care not to generate mechanical sparking when access to the instrument and peripheral devices in hazardous locations. Tag plate for type n protection (5) Maintenance and Repair Tag plate for flameproof, intrinsically safe type, type n protection, and Dust WARNING The instrument modification or parts replacement by other than authorized Representative of Yokogawa Electric Corporation is prohibited and will void the certification. D T65C (Tamb.: 40C), T85C (Tamb.: 60C), and T105C (Tamb.: 80C) F0298.EPS MODEL: Specified model code. STYLE: Style code. SUFFIX: Specified suffix code. SUPPLY: Supply voltage. OUTPUT: Output signal. MWP: Maximum working pressure. CAL RNG: Specified calibration range. DISP MODE: Specified display mode. OUTPUT MODE: Specified output mode. NO.: Serial number and year of production*1. TOKYO 180-8750 JAPAN: The manufacturer name and the address*2. *1: The third figure from the last shows the last one figure of the year of production. For example, the production year of the product engraved in “NO.” column on the name plate as follows is 2001. 12A819857 132 The year 2001 *2: “180-8750” is a zip code which represents the following address. 2-9-32 Nakacho, Musashino-shi, Tokyo Japan 2-10 IM 01C21B01-01E 2. HANDLING CAUTIONS 2.10 EMC Conformity Standards EN61326-1 Class A, Table 2 (For use in industrial locations) EN61326-2-3 CAUTION This instrument is a Class A product, and it is designed for use in the industrial environment. Please use this instrument in the industrial environment only. NOTE YOKOGAWA recommends customer to apply the Metal Conduit Wiring or to use the twisted pair Shield Cable for signal wiring to conform the requirement of EMC Regulation, when customer installs the EJA Series Transmitters to the plant. 2.11 PED (Pressure Equipment Directive) EJA110A 160 0.01 1.6 EJA120A 0.5 0.01 0.005 Category*2 Article 3, paragraph 3 (SEP) Article 3, paragraph 3 (SEP) EJA130A 420 0.01 4.2 Article 3, paragraph 3 (SEP) EJA130A With code /PE3 420 0.01 4.2 III EJA310A 160 0.01 1.6 Article 3, paragraph 3 (SEP) EJA430A 160 0.01 1.6 EJA440A 500 0.01 50 Article 3, paragraph 3 (SEP) Article 3, paragraph 3 (SEP) EJA440A With code /PE3 500 0.01 50 III EJA510A 500 0.01 50 Article 3, paragraph 3 (SEP) EJA510A With code /PE3 500 0.01 50 III Model PS(bar)*1 V(L) PS-V(bar-L) EJA530A 500 0.01 50 Article 3, paragraph 3 (SEP) EJA530A With code /PE3 500 0.01 50 III *1: PS is maximum allowable pressure for vessel itself. *2: Referred to Table 1 covered by ANNEX II of EC Directive on Pressure Equipment Directive 97/23/EC T0299.EPS (3) Operation CAUTION (1) General • EJA series of pressure transmitters are categorized as pressure accessories under the vessel section of this directive 97/23/EC, which corresponds to Article 3, Paragraph 3 of PED, denoted as Sound Engineering Practice (SEP). • EJA130A, EJA440A, EJA510A, and EJA530A can be used above 200 bar and therefore considered as a part of a pressure retaining vessel where category lll, Module H applies. These models with option code /PE3 conform to that category. • The temperature and pressure of fluid should be applied under the normal operating condition. • The ambient temperature should be applied under the normal operating condition. • Please pay attention to prevent the excessive pressure like water hammer, etc. When water hammer is to be occurred, please take measures to prevent the pressure from exceeding PS by setting the safety valve, etc. at the system and the like. • When external fire is to be occurred, please take safety measures at the device or system not to influence the transmitters. (2) Technical Data • Models without /PE3 Article 3, Paragraph 3 of PED, denoted as Sound Engineering Practice (SEP) . • Models with /PE3 Module: H Type of Equipment: Pressure Accessory - Vessel Type of Fluid: Liquid and Gas Group of Fluid: 1 and 2 2-11 IM 01C21B01-01E 2. HANDLING CAUTIONS 2.12Low Voltage Directive Applicable standard : EN61010-1 (1) Pollution Degree 2 "Pollution degree" describes the degree to which a soild, liquid, or gas which deteriorates dielectric strength or surface resistivity is adhering. " 2 " applies to normal indoor atmosphere. Normally, only non-conductive pollution occurs. Occasionally, however, temporary conductivity caused by condenstaion must be expected. (2) Installation Category I "Overvoltage category(Installation category)" describes a number which defines a transient overvoltage condition. It implies the regulattion for impulse withstand voltage. " I " applies to electrical equipment which is supplied from the circuit when appropriate transient overvoltage control means (interfaces) are provided. 2-12 IM 01C21B01-01E 3. COMPONENT NAMES 3. COMPONENT NAMES Vertical impulse piping type Process connection Pressure-detector section Process connector (Note 1) Horizontal impulse piping type Cover flange External indicator conduit connection (Note 1) Terminal box cover Conduit connection CPU assembly Integral indicator (Note 1) Mounting screw Zeroadjustment screw Transmitter section Range-setting switch (Note 1) (See Subsection 7.6) Setting pin (CN4) Vent plug Drain plug Amplifier Cover Setting Pin (CN4) Position (Note 2) Burn-Out Direction Output at Burn-Out HIGH 110% or higher LOW -5% or lower H L H L F0301.EPS Note 1: See Subsection 10.2, “Model and Suffix Codes,” for details. Note 2: Insert the pin (CN4) as shown in the figure above to set the burn-out direction. The pin is set to the H side for delivery (unless option code /C1 is specified in the order). The setting can be confirmed by calling up parameter D52 using the BRAIN TERMINAL. Refer to Subsection 8.3.3 (11). Figure 3.1 Component Names Table 3.1 Display Symbol Display Symbol Meaning of Display Symbol Display mode is ‘square root’. (Display is not lit when ‘proportional’ mode.) The output signal being zero-adjusted is increasing. The output signal being zero-adjusted is decreasing. %, Pa, kPa, MPa, kgf/cm2, gf/cm2, mbar, bar, atm, mmHg, mmH2O, inH2O, inHg, ftH2O, psi, Torr Select one of these sixteen available engineering units for the display. T0301.EPS 3-1 IM 01C21B01-01E 4 . INSTALLATION 4. INSTALLATION 4.1 Precautions Vertical pipe mounting Before installing the transmitter, read the cautionary notes in Section 2.4, “Selecting the Installation Location.” For additional information on the ambient conditions allowed at the installation location, refer to Subsection 10.1 “Standard Specifications.” Transmitter mounting bolt IMPORTANT • When welding piping during construction, take care not to allow welding currents to flow through the transmitter. • Do not step on this instrument after installation. U-bolt nut Mounting bracket U-bolt 50 mm(2-inch) pipe Horizontal pipe mounting 4.2 Mounting The distance between the impulse piping connection ports is usually 54 mm (Figure 4.2.1). By changing the orientation of the process connector, the dimension can be changed 51 mm or 57 mm. The transmitter is shipped with the process connection, according to the ordering specifications. To change the orientation of the process connections, refer to Section 4.3. The transmitter can be mounted on a nominal 50 mm (2-inch) pipe using the mounting bracket supplied, as shown in Figure 4.2.2 and 4.2.3. The transmitter can be mounted on either a horizontal or a vertical pipe. When mounting the bracket on the transmitter, tighten the (four) bolts that hold the transmitter with a torque of approximately 39 N·m {4kgf·m}. 57 mm 54 mm Transmitter mounting bolt U-bolt nut Mounting bracket U-bolt 50 mm(2-inch) pipe F0402.EPS Figure 4.2.2 Transmitter Mounting (Horizontal Impulse Piping Type) 51 mm F0401.EPS Figure 4.2.1 Process Connector Impulse Piping Connection Distances 4-1 IM 01C21B01-01E 4 . INSTALLATION 4.3 Changing the Process Connection Vertical pipe mounting (Process connector upside) U-bolt nut Transmitter mounting bolt The transmitter is shipped with the process connection specified at the time of ordering. To make a change such as modifying the drain (vent) plug(s) attached to the upside of the cover flange on shipment to be attached to the downside follow the procedure below. Mounting bracket U-bolt To begin, use a wrench to slowly and gently unscrew the drain (vent) plug(s). Then, remove and remount them on the opposite side. Wrap sealing tape around the drain (vent) plug threads (*1 in the figure below), and apply a lubricant to the threads of the drain (vent) screw(s) (*2 below) to screw it (them) in. To tighten the drain (vent) plugs, apply a torque of 34 to 39 N·m {3.5 to 4 kgf·m}. Tighten the process connector bolts uniformly to a torque of 39 to 49 N·m {4 to 5 kgf·m}. 50 mm(2-inch) pipe Vertical pipe mounting (Process connector downside) Transmitter mounting bolt Vertical impulse piping type Horizontal impulse piping type Bolt Mounting bracket Process connector gasket U-bolt nut U-bolt ∗1 50 mm(2-inch) pipe Drain/vent plug F0403.EPS Figure 4.2.3 Transmitter Mounting (Vertical Impulse Piping Type) ∗2 Note: For a horizontal impulse piping type, moving the process connectors from the front side to the back is not allowed. F0404.EPS Figure 4.3 4-2 Changing Process Connection IM 01C21B01-01E 4 . INSTALLATION 4.4 Swapping the High/Lowpressure Side Connection 4.4.2 Using the BRAIN TERMINAL BT200 This method is applicable only to the Model EJA110AL, EJA110A-M, EJA110A-H, EJA120A-E, EJA130A-M and EJA130A-H. 4.4.1 Rotating Pressure-detector Section 180° With a BRAIN TERMINAL, you can change which process connection is used as the high-pressure side without mechanically rotating the pressure-detector section 180 as described in Subsection 4.4.1. To change, call parameter ‘D45: H/L SWAP’ and select REVERSE (right side: low pressure; left side: high pressure) or select NORMAL to change back to normal (right side: high pressure; left side: low pressure). This procedure can be applied only to a transmitter with a vertical impulse piping type. The procedure below can be used to turn the pressuredetector assembly 180°. Perform this operation in a maintenance shop with the necessary tools laid out and ready for use, and then install the transmitter in the field after making the change. 1) Use a Allen wrench (JIS B4648, nominal 5 mm) to remove the two Allen screws at the joint between the pressure-detector section and transmitter section. 2) Leaving the transmitter section in position, rotate the pressure-detector section 180°. 3) Tighten the two Allen screws to fix the pressuredetector section and transmitter section together (at a torque of 5 N·m). NORMAL Output Input IMPORTANT Do not rotate the pressure-detector section more than 180°. REVERSE F0406.EPS Figure 4.5 Input/Output Relationship Pressure-detector Section IMPORTANT Allen screw Before Since the H/L label plate on the capsule assembly will remain unchanged even if this function is used, use this function only if you cannot switch the impulse piping. If the ‘D45: H/L SWAP’ setting is changed, the input/output relationship is reversed as shown in Figure 4.5; be sure this is understood by all. Whenever possible, use the procedure in Subsection 4.4.1. After rotating 180° F0405.EPS Figure 4.4 Before and After Modification 4-3 IM 01C21B01-01E 4 . INSTALLATION 4.5 Rotating Transmitter Section 4.6 Changing the Direction of Integral Indicator The DPharp transmitter section can be rotated in 90° segments. 1) Remove the two Allen screws that fasten the transmitter section and capsule assembly, using the Allen wrench. 2) Rotate the transmitter section slowly in 90° segments. 3) Tighten the two Allen screws to a torque of 5 N·m. IMPORTANT Always turn OFF power, release pressure and remove a transmitter to non-hazardous area before disassembling and reassembling an indicator. An integral indicator can be installed in the following three directions. Follow the instructions in section 9.4 for removing and attaching the integral indicator. IMPORTANT Do not rotate the transmitter section more than 180°. Vertical impulse piping type Pressure-detector section F0408.EPS Rotate 90° or 180° segments Figure 4.7 Integral Indicator Direction Conduit connection Transmitter section Horizontal impulse piping type Transmitter section Rotate 90° or 180° segments Conduit connection Zero-adjustment screw Pressure-detector section F0407.EPS Figure 4.6 Rotating Transmitter Section 4-4 IM 01C21B01-01E 5. INSTALLING IMPULSE PIPING 5. INSTALLING IMPULSE PIPING 5.1 Impulse Piping Installation Precautions (4) Connecting the Transmitter and 3-Valve Manifold A 3-valve manifold consists of two stop valves to block process pressure and an equalizing valve to equalize the pressures on the high and low pressure sides of the transmitter. Such a manifold makes it easier to disconnect the transmitter from the impulse piping, and is convenient when adjusting the transmitter zero point. The impulse piping that connects the process outputs to the transmitter must convey the process pressure accurately. If, for example, gas collects in a liquidfilled impulse piping, or the drain of a gas-filled impulse piping becomes plugged, the impulse piping will not convey the pressure accurately. Since this will cause errors in the measurement output, select the proper piping method for the process fluid (gas, liquid, or steam). Pay careful attention to the following points when routing the impulse piping and connecting the impulse piping to the transmitter. There are two types of 3-valve manifold: the pipemounting type and the direct-mounting type; care should be taken with respect to the following points when connecting the manifold to the transmitter. Pipe-Mounting Type 3-Valve Manifold (Figure 5.1.1b) 1) Screw nipples into the connection ports on the transmitter side of the 3-valve manifold, and into the impulse piping connecting ports on the process connectors. (To maintain proper sealing, wind sealing tape around the nipple threads.) 2) Mount the 3-valve manifold on the 50 mm (2-inch) pipe by fastening a U-bolt to its mounting bracket. Tighten the U-bolt nuts only lightly at this time. 3) Install the pipe assemblies between the 3-valve manifold and the process connectors and lightly tighten the ball head lock nuts. (The ball-shaped ends of the pipes must be handled carefully, since they will not seal properly if the ball surface is scratched or otherwise damaged.) 4) Now tighten the nuts and bolts securely in the following sequence: Process connector bolts → transmitter-end ball head lock nuts → 3-valve manifold ball head lock nuts → 3-valve manifold mounting bracket U-bolt nuts 5.1.1 Connecting Impulse Piping to the Transmitter (1) Check the High and Low Pressure Connections on the Transmitter (Figure 5.1.1a) Symbols “H” and “L” are shown on a capsule assembly to indicate high and low pressure side. Connect the impulse piping to the “H” side, and the low impulse piping to the “L” side. “H” and “L” are shown Pressure connection Process connection Process connector Bolt F0501.EPS Figure 5.1.1a “H” and “L” Symbols on a Capsule Assembly (2) Changing the Process Connector Piping Connections (Figure 4.1) The impulse piping connection distances can be changed between 51 mm, 54 mm and 57 mm by changing the orientation of the process connectors. This is convenient for aligning the impulse piping with the process connectors when connecting the piping. (3) Tightening the Process Connector Mounting Bolts After connecting the impulse piping, tighten the process connector mounting bolts uniformly. 5-1 IM 01C21B01-01E 5. INSTALLING IMPULSE PIPING Impulse piping Nipple Vent plug (optional) 3-valve manifold NOTE Ball head lock nut Stop valve (low pressure side) After completing the connection of the transmitter and 3-valve manifold, be sure to CLOSE the low pressure and high pressure stop valves, OPEN the equalizing valve, and leave the manifold with the equalizing valve OPEN. You must do this in order to avoid overloading the transmitter from either the high or the low pressure side when beginning operation. This instruction must also be strictly followed as part of the startup procedure (Chapter 7). Pipe Equalizing valve (balancing) Pipes Ball head lock nut Stop valve (high pressure side) Nipple Process connector 50 mm(2-inch) pipe Process connector bolts F0502.EPS Figure 5.1.1b 3-Valve Manifold (Pipe-Mounting Type) Direct-Mounting Type 3-Valve Manifold (Figure 5.1.1c) 1) Mount the 3-valve manifold on the transmitter. (When mounting, use the two gaskets and the four bolts provided with the 3-valve manifold. Tighten the bolts evenly.) 2) Mount the process connectors and gaskets on the top of the 3-valve manifold (the side on which the impulse piping will be connected). 5.1.2 Routing the Impulse Piping (1) Process Pressure Tap Angles If condensate, gas, sediment or other extraneous material in the process piping gets into the impulse piping, pressure measurement errors may result. To prevent such problems, the process pressure taps must be angled as shown in Figure 5.1.2 according to the kind of fluid being measured. Bolts Process connector Gasket Impulse piping NOTE Stop valve 3-valve manifold Equalizing valve • If the process fluid is a gas, the taps must be vertical or within 45° either side of vertical. • If the process fluid is a liquid, the taps must be horizontal or below horizontal, but not more than 45° below horizontal. • If the process fluid is steam or other condensing vapor, the taps must be horizontal or above horizontal, but not more than 45° above horizontal. Stop valve Equalizing valve Stop valve Impulse piping [Gas] Bolts Gasket Process connector Stop valve [Liquid] [Steam] 45° 45° Pressure taps 3-valve manifold F0503.EPS Process piping Figure 5.1.1c 3-Valve Manifold (Direct-Mounting Type) 45° 45° 45° 45° F0504.EPS Figure 5.1.2 Process Pressure Tap Angle (For Horizontal Piping) 5-2 IM 01C21B01-01E 5. INSTALLING IMPULSE PIPING (6) Preventing Wind Speed Effects in Very Low Differential Pressure Measurement (2) Position of Process Pressure Taps and Transmitter If condensate (or gas) accumulates in the impulse piping, it should be removed periodically by opening the drain (or vent) plugs. However, this will generate a transient disturbance in the pressure measurement, and therefore it is necessary to position the taps and route the impulse piping so that any extraneous liquid or gas generated in the leadlines returns naturally to the process piping. IMPORTANT When using a differential pressure transmitter to measure very low pressures (draft pressure), the low pressure connection port is left open to atmospheric pressure (the reference pressure). Any wind around the differential pressure transmitter will therefore cause errors in the measurement. To prevent this, it will be necessary either to enclose the transmitter in a box, or to connect a impulse piping to the low pressure side and insert its end into a windexcluding pot (cylindrical with a base plate). • If the process fluid is a gas, then as a rule the transmitter must be located higher than the process pressure taps. • If the process fluid is a liquid or steam, then as a rule the transmitter must be located lower than the process pressure taps. (3) Impulse Piping Slope The impulse piping must be routed with only an upward or downward slope. Even for horizontal routing, the impulse piping should have a slope of at least 1/10 to prevent condensate (or gases) from accumulating in the pipes. (7) Preventing Freezing If there is any risk that the process fluid in the impulse piping or transmitter could freeze, use a steam jacket or heater to maintain the temperature of the fluid. (4) Temperature Difference Between Impulse Piping If there is a temperature difference between the high and low impulse piping, the density difference of the fluids in the two lines will cause an error in the measurement pressure. When measuring flow, impulse piping must be routed together so that there is no temperature difference between them. NOTE After completing the connections, close the valves on the process pressure taps (main valves), the valves at the transmitter (stop valves), and the impulse piping drain valves, so that condensate, sediment, dust and other extraneous material cannot enter the impulse piping. (5) Condensate Pots for Steam Flow Measurement If the liquid in the impulse piping repeatedly condenses or vaporizes as a result of changes in the ambient or process temperature, this will cause a difference in the fluid head between the high pressure and low pressure sides. To prevent measurement errors due to these head differences, condensate pots are used when measuring steam flow. 5-3 IM 01C21B01-01E 5. INSTALLING IMPULSE PIPING 5.2 Impulse Piping Connection Examples Figure 5.2 shows examples of typical impulse piping connections. Before connecting the transmitter to the process, study the transmitter installation location, the process piping layout, and the characteristics of the process fluid (corrosiveness, toxicity, flammability, etc.), in order to make appropriate changes and additions to the connection configurations. Note the following points when referring to these piping examples. • The high pressure connecting port on the transmitter is shown on the right (as viewed from the front). • The transmitter impulse piping connection is shown for a vertical impulse piping connection configuration in which the direction of connection is either upwards or downwards. • If the impulse piping is long, bracing or supports should be provided to prevent vibration. • The impulse piping material used must be compatible with the process pressure, temperature, and other conditions. • A variety of process pressure tap valves (main valves) are available according to the type of connection (flanged, screwed, welded), construction (globe, gate, or ball valve), temperature and pressure. Select the type of valve most appropriate for the application. Liguid Gas Orifice Tap valve Steam Condensate pot Union or flange Tee 3-valve manifold Drain valve Drain plug F0505.EPS Figure 5.2 Impulse Piping Connection Examples 5-4 IM 01C21B01-01E 6. WIRING 6. WIRING 6.1 Wiring Precautions IMPORTANT • Lay wiring as far as possible from electrical noise sources such as large capacity transformers, motors, and power supplies. • Remove electrical connection dust cap before wiring. • All threaded parts must be treated with waterproofing sealant. (A non-hardening silicone group sealant is recommended.) • To prevent noise pickup, do not pass signal and 0ówer cables through the same ducts. • Explosion-protected instruments must be wired in accordance with specific requirements (and, in certain countries, legal regulations) in order to preserve the effectiveness of their explosionprotected features. • The terminal box cover is locked by an Allen head bolt (a shrouding bolt) on CENELEC and IECEx flameproof type transmitters. When the shrouding bolt is driven clockwise by an Allen wrench, it is going in and cover lock is released, and then the cover can be opened by hand. See Subsection 9.4 “Disassembly and Reassembly” for details. 6.3 Connections of External Wiring to Terminal Box 6.3.1 Power Supply Wiring Connection Connect the power supply wiring to the SUPPLY + and – terminals. Transmitter terminal box + Power supply – F0601.EPS Figure 6.3.1 Power Supply Wiring Connection 6.3.2 External Indicator Connection Connect wiring for external indicators to the CHECK + and – terminals. (Note) Use a external indicator whose internal resistance is 10 Ω or less. External indicator Power supply + – Transmitter terminal box 6.2 Selecting the Wiring Materials (a) Use stranded leadwires or cables which are the same as or better than 600 V grade PVC insulated wire (JIS C3307) or equivalent. (b) Use shielded wires in areas that are susceptible to electrical noise. (c) In areas with higher or lower ambient temperatures, use appropriate wires or cables. (d) In environment where oils, solvents, corrosive gases or liquids may be present, use wires or cables that are resistant to such substances. (e) It is recommended that crimp-on solderless terminal lugs (for 4 mm screws) with insulating sleeves be used for leadwire ends. F0602.EPS Figure 6.3.2 External Indicator Connection 6.3.3 BRAIN TERMINAL BT200 Connection Connect the BT200 to the SUPPLY + and – terminals (Use hooks). The communication line requires a reception resistor of 250 to 600 Ω in series. Transmitter terminal box + Power supply – BT200 Ignore the polarity since the BT200 is AC-coupled to the terminal box. F0603.EPS Figure 6.3.3 BT200 Connection 6-1 IM 01C21B01-01E 6. WIRING (2) Intrinsically Safe Type For intrinsically safe type, a safety barrier must be included in the loop. 6.3.4 Check Meter Connection Connect the check meter to the CHECK + and – terminals (use hooks). • A 4 to 20 mA DC output signal from the CHECK + and – terminals. Hazardous Location (Note) Use a check meter whose internal resistance is 10 Ω or less. Transmitter terminal box Nonhazardous Location Distributor (Power supply unit) Power supply + Receiver instrument – + – Check meter Transmitter terminal box F0604.EPS Figure 6.3.4 Check Meter Connection Safety barrier Figure 6.4.1b Connection between Transmitter and Distributor 6.4 Wiring 6.4.2 Wiring Installation 6.4.1 Loop Configuration Since the DPharp uses a two-wire transmission system, signal wiring is also used as power wiring. DC power is required for the transmitter loop. The transmitter and distributor are connected as shown below. For details of the power supply voltage and load resistance, see Section 6.6; for communications line requirements, see Subsection 8.1.2. (1) General-use Type and Intrinsically Safe Type Make cable wiring using metallic conduit or waterproof glands. • Apply a non-hardening sealant to the terminal box connection port and to the threads on the flexible metal conduit for waterproofing. (1) General-use Type and Flameproof Type Hazardous Location Transmitter terminal box F0606.EPS Flexible metal conduit Nonhazardous Location Wiring metal conduit Distributor (Power supply unit) Apply a non-hardening sealant to the threads for waterproofing. Tee Drain plug F0607.EPS + Receiver instrument Figure 6.4.2a Typical Wiring Using Flexible Metal Conduit – F0605.EPS Figure 6.4.1a Connection between Transmitter and Distributor 6-2 IM 01C21B01-01E 6. WIRING (2) Flameproof Type Wire cables through a flameproof packing adapter, or using a flameproof metal conduit. Wiring cable through flameproof packing adapter. • Apply a nonhardening sealant to the terminal box connection port and to the threads on the flameproof packing adapter for waterproofing. 6.5 Grounding Grounding is always required for the proper operation of transmitters. Follow the domestic electrical requirements as regulated in each country. For a transmitter with built-in lightning protector, grounding should satisfy ground resistance of 10 or less. Ground terminals are located on the inside and outside of the terminal box. Either of these terminals may be used. Flameproof packing adapter Transmitter terminal box Flexible metal conduit Wiring metal conduit Apply a non-hardening sealant to the threads for waterproofing. Ground terminal (Inside) Tee Drain plug F0608.EPS Figure 6.4.2b Typical Cable Wiring Using Flameproof Packing Adapter Flameproof metal conduit wiring • A seal fitting must be installed near the terminal box connection port for a sealed construction. • Apply a non-hardening sealant to the threads of the terminal box connection port, flexible metal conduit and seal fitting for waterproofing. Ground terminal (Outside) Figure 6.5 Ground Terminals 6.6 Power Supply Voltage and Load Resistance Gas sealing device Non-hazardous area Flameproof flexible metal conduit When configuring the loop, make sure that the external load resistance is within the range in the figure below. Hazardous area Flameproof heavy-gauge steel conduit Apply a non-hardening sealant to the threads of these fittings for waterproofing (Note) In case of an intrinsically safe transmitter, external load resistance includes safety barrier resistance. 600 Tee Drain plug ;; F0610.EPS Seal fitting After wiring, impregnate the fitting with a compound to seal tubing. External load resistance R (Ω) F0609.EPS Figure 6.4.2c Typical Wiring Using Flameproof Metal Conduit 250 R= 0 E–10.5 0.0236 10.5 Communication applicable range BRAIN and HART 16.4 24.7 42 Power supply voltage E (V DC) F0611.EPS Figure 6.6 Relationship between Power Supply Voltage and External Load Resistance 6-3 IM 01C21B01-01E 7. OPERATION 7. OPERATION (c) Turn ON power and connect the BT200. Open the terminal box cover, and connect the BT200 to the SUPPLY + and – terminals. (d) Using the BT200, confirm that the transmitter is operating properly. Check parameter values or change the setpoints as necessary. See Chapter 8 for BT200 operation. If the transmitter is equipped with an integral indicator, its indication can be used to confirm that the transmitter is operating properly. 7.1 Preparation for Starting Operation The Model EJA110A, EJA120A and EJA130A pressure transmitter measures the flow rates and the pressure of liquids, gases, and steam, and also liquid levels. This section describes the operation procedure for the EJA110A as shown in Figure 7.1 (vertical impulse piping type, high-pressure connection: right side) when measuring a liquid flow rate. Orifice NOTE Check that the process pressure tap valves, drain valves, and 3-valve manifold stop valves on both low pressure and high pressure sides are closed, and that the 3-valve manifold equalizing valve is opened. Tap valve (high pressure) Tap valve (low pressure) (a) Follow the procedures below to introduce process pressure into the impulse piping and transmitter. 1) Open the low pressure and high pressure tap valves to fill the impulse piping with process liquid. 2) Slowly open the high pressure stop valve to fill the transmitter pressure-detector section with process liquid. 3) Close the high pressure stop valve. 4) Gradually open the low pressure stop valve and completely fill the transmitter pressure-detector section with process liquid. 5) Close the low pressure stop valve. 6) Gradually open the high pressure stop valve. At this time, equal pressure is applied to the low and high pressure sides of the transmitter. 7) Check that there are no liquid leaks in the impulse piping, 3-valve manifold, transmitter, or other components. (b) Venting Gas from the Transmitter Pressure-detector Section Since the piping in the example of Figure 7.1 is constructed to be self-venting, no venting operation is required. If it is not possible to make the piping self-venting, refer to Subsection 7.5 for instructions. Leave the equalizing valve open even after venting gas. Stop valve (low pressure) 3-valve manifold Equalizing valve Stop valve (high pressure) Drain valve (high pressure) F0701.EPS Figure 7.1 Liquid Flow Measurement 7-1 IM 01C21B01-01E 7. OPERATION Confirming that Transmitter is Operating Properly Using the BT200 • If the wiring system is faulty, ‘communication error’ appears on the display. • If the transmitter is faulty, ‘SELF CHECK ERROR’ appears on the display. 7.2 Zero Point Adjustment Adjust the zero point after operating preparation is completed. IMPORTANT Do not turn off the power to the transmitter immediately after a zero adjustment. Powering off within 30 seconds after a zero adjustment will return the adjustment back to the previous settings. PARAM C60:SELF CHECK ERROR communication error DATA Communication error (Faulty wiring) DIAG PRNT ESC Self-diagnostic error (Faulty transmitter) The zero point adjustment can be made in either way: using the zero-adjustment screw of the transmitter or the BT200 operation. F0702.EPS Using the integral indicator • If the wiring system is faulty, the display stays blank. • If the transmitter is faulty, an error code will appear on the display according to the nature of the error. For output signal checking, display the parameter A10: OUTPUT (%) in the BT200. BT200 Output signal (%) display PARAM A10:OUTPUT(%) 0.0 % A11:ENGR OUTPUT Self-diagnostic error on the integral indicator (Faulty transmitter) A20:AMP TEMP DATA F0703.EPS DIAG PRNT ESC Zero-adjustment Screw NOTE If any of the error indications above appears on the display of the integral indicator or BT200, refer to Subsection 8.5.2 for corrective action. Zero-adjustment screw Verify and Change Transmitter Parameter Setting and Values The following parameters are the minimum settings required for operation. The transmitter has been shipped with these parameters. To confirm or change the values, see Subsection 8.3.3. F0704.EPS Using the Transmitter Zero-adjustment Screw Before adjusting a screw, check that the parameter J20: EXT ZERO ADJ displays ENABLE. See Subsection 8.3.3 (15) for the setting procedure. • Measuring range ....... See Subsection 8.3.3 (2) • Output/integral indicator mode ......... See Subsection 8.3.3 (4) • Operation mode ......... See Subsection 8.3.3 (9) Use a slotted screwdriver to turn the zero-adjustment screw. Turn the screw clockwise to increase the output or counterclockwise to decrease the output. The zero point adjustment can be made with a resolution of 0.01% of the setting range. Since the degree of zero adjustments varies with the screw turning speed, turn the screw slowly for fine adjustment and quickly for coarse adjustment. 7-2 IM 01C21B01-01E 7. OPERATION Using the BT200 Zero point can be adjusted by simple key operation of the BT200. IMPORTANT • Remove the BT200 from the terminal box, and confirm that none of the terminal screws are loosened. • Close the terminal box cover and the amplifier cover. Screw each cover in tightly until it will not turn further. • Two covers are required to be locked on the CENELEC and IECEx Flameproof type transmitters. An Allen head bolts (shrouding bolts) are provided under edge of the each cover for locking. When a shrouding bolts are driven counterclockwise by an Allen wrench, it is coming out and locks up a cover. (See page 93) After locking, the covers should be confirmed not to be opened by hand. • Tighten the zero-adjustment cover mounting screw to fix the cover in position. Select parameter J10: ZERO ADJ, and press the ENTER key twice. The zero point will be adjusted automatically to the output signal 0% (4 mA DC). Confirm that the setting value displayed for the parameter is ‘0.0%’ before pressing the ENTER key. See Subsection 8.3.3 (15) for BT200 operating procedures. SET J10:ZERO ADJ –0.0 % + 000.0 A display when parameter J10 is selected. Press key twice for 0% output 4 mA DC. CLR ESC F0705.EPS 7.3 Starting Operation 7.4 Shutting Down Operation After completing the zero point adjustment, follow the procedure below to start operation. Shut down the transmitter operation as follows. 1) Turn off the power. 2) Close the low pressure stop valve. 3) Open the equalizing valve. 4) Close the high pressure stop valve. 5) Close the high pressure and low pressure tap valves. 1) Close the equalizing valve. 2) Gradually open the low pressure stop valve. This places the transmitter in an operational condition. 3) Confirm the operating status. If the output signal exhibits wide fluctuations (hunting) due to periodic variation in the process pressure, use BT200 to dampen the transmitter output signal. Confirm the hunting using a receiving instrument or the integral indicator, and set the optimum damping time constant. See Subsection 8.3.3 (3), “Damping Time Constant Setup.” 4) After confirming the operating status, perform the following. NOTE • Whenever shutting down the transmitter for a long period, remove any process fluid from the transmitter pressure-detector section. • The equalizing valve must be left OPEN. 7-3 IM 01C21B01-01E 7. OPERATION 7.5.2 7.5 Venting or Draining Transmitter Pressure-detector Section Venting Gas 1) Gradually open the vent screw to vent gas from the transmitter pressur-detector section. (See Figure 7.5.2.) 2) When the transmitter is completely vented, close the vent screw. 3) Tighen the vent screw to a torque of 10 N·m. Since this transmitter is designed to be self-draining and self-venting with vertical impulse piping connections, neither draining nor venting will be required if the impulse piping is configured appropriately for selfdraining or self-venting operation. If condensate (or gas) collects in the transmitter pressure-detector section, the measured pressure may be in error. If it is not possible to configure the piping for self-draining (or self-venting) operation, you will need to loosen the drain (vent) screw on the transmitter to completely drain (vent) any stagnated liquid (gas). Vent screw However, since draining condensate or bleeding off gas gives the pressure measurement disturbance, this should not be done when the loop is in operation. Vent screw When you loosen the vent screw, the gas escpes in the direction of the arrow. F0707.EPS WARNING Figure 7.5.2 Venting the Transmitter Since the accumulated liquid (or gas) may be toxic or otherwise harmful, take appropriate care to avoid contact with the body, or inhalation of vapors. 7.6 Setting the Range Using the Range-setting Switch With actual pressure being applied to the transmitter, the range-setting switch (push-button) located on the optional integral indicator plate and the external zeroadjustment screw allow users to change (re-range) the low- and high-limit values for the measurement range (LRV and HRV) without using BT200. However, other changes in the display settings (scale range and engineering unit) for the integral indicator requires BT200. 7.5.1 Draining Condensate 1) Gradually open the drain screw or drain plug and drain the transmitter pressure-detector section. (See Figure 7.5.1.) 2) When all accumulated liquid is completely removed, close the drain screw or drain plug. 3) Tighten the drain screw to a torque of 10 N·m, and the drain plug to a torque of 34 to 39 N·m. Follow the procedure below to change the LRV and HRV settings. [Example] Rerange LRV to 0 and HRV to 3 MPa. 1) Connect the transmitter and apparatus as shown in Figure 9.3.1 and warm up for at least five minutes. 2) Press the range-setting push-button. The integral indicator then displays “LSET.” 3) Apply a pressure of 0 kPa (atmospheric pressure) to the transmitter. (Note 1) 4) Turn the external zero-adjustment screw in the desired direction. The integral indicator displays the output signal in %. (Note 2) 5) Adjust the output signal to 0% (1 V DC) by rotating the external zero-adjustment screw. Doing so completes the LRV setting. Drain plug Drain screw When you loosen the drain screw or drain plug, the accumulated liquid will be expelled in the direction of the arrow. F0706.EPS Figure 7.5.1 Draining the Transmitter 7-4 IM 01C21B01-01E 7. OPERATION 6) Press the range-setting push-button. The integral indicator then displays “HSET.” 7) Apply a pressure of 3 MPa to the transmitter. (Note 1) 8) Turn the external zero-adjustment screw in the desired direction. The integral indicator displays the output signal in %. (Note 2) 9) Adjust the output signal to 100% (5 V DC) by rotating the external zero-adjustment screw. Doing so completes the HRV setting. 10) Press the range-setting push-button. The transmitter then switches back to the normal operation mode with the measurement range of 0 to 3 MPa. Note 1: Wait until the pressure inside the pressure-detector section has stabilized before proceeding to the next step. Note 2: If the pressure applied to the transmitter exceeds the previous LRV (or HRV), the integral indicator may display error number “Er.07” (In this case, the output signal percent and “Er.07” are displayed alternately every two seconds). Although “Er.07” is displayed, you may proceed to the next step. However, should any other error number be displayed, take the appropriate measure in reference to Subsection 8.5.2, “Errors and Countermeasures.” IMPORTANT • Do not turn off the power to the transmitter immediately after completion of the change in the LRV and/or HRV setting(s). Note that powering off within thirty seconds after setting will cause a return to the previous settings. • Changing LRV automatically changes HRV to the following value. HRV = previous HRV + (new LRV – previous LRV) • If the range-setting push-button and external zero-adjustment screw are not touched during a range-change operation, the transmitter automatically switches back to the normal operation mode. Integral indicator Note : Use a thin bar which has a blunt tip, e.g., a hexagonal wrench, to press the rangesetting push-button Range-setting switch (Push-button) Figure 7.6 F0708.EPS Range-setting Switch 7-5 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION 8. BRAIN TERMINAL BT200 OPERATION The DPharp is equipped with BRAIN communications capabilities, so that range changes, Tag No. setup, monitoring of self-diagnostic results, and zero point adjustment can be handled by remote control via BT200 BRAIN TERMINAL or CENTUM CS console. This section describes procedures for setting parameters using the BT200. For details concerning the BT200, see IM 01C00A11-01E, “BT200 User’s Manual.” 8.2 BT200 Operating Procedures 8.2.1 Key Layout and Screen Display Figure 8.2.1a shows the arrangement of the operating keys on the BT200 keypad, and Figure 8.2.1b shows the BT200 screen component. LCD (21 character × 8 lines) 8.1 BT200 Operation Precautions 8.1.1 Connecting the BT200 Connection to the transmitter with the BT200 can be made by either connecting to the BT200 connection hooks in the transmitter terminal box or by connecting to a relaying terminal board. Function keys Movement keys ENTER key Power ON/OFF key Relaying terminals Control room Terminal board Alphanumeric keys Distributor Shift keys F0803.EPS Figure 8.2.1a BT200 Key Layout F0801.EPS Figure 8.1.1 Connecting the BT200 MENU SCREEN 8.1.2 MENU A:DISPLAY B:SENSOR TYPE Conditions of Communication Line Messages BATTERY Menu choices Screen title Cable resistance Rc HOME SET ADJ ESC PARAMETER SCREEN Power supply cc Parameters Load resistance R Cable resistance Rc Loop resistance = R + 2Rc = 250 to 600 Ω Loop capacitance = 0.22 µF max. DPharp PARAM A10:OUTPUT 100.0 % A11:ENGR. OUTPUT 1000 mmH20 A20:AMP TEMP 23 deg C DATA DI AG Function commands PRNT F0804.EPS Figure 8.2.1b BT200 Screen Component BT200 F0802.EPS Figure 8.1.2 Conditions of Communication Line 8-1 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION 8.2.2 Operating Key Functions Use the function key [F1] CODE to enter symbols. The following symbols will appear in sequence, one at a time, at the cursor each time you press [F1] CODE: (1) Alphanumeric Keys and Shift Keys You can use the alphanumeric keys in conjunction with the shift keys to enter symbols, as well as alphanumeric keys. / . – , + * ) ( ’ & % $ # ” ! To enter characters next to these symbols, press [ > ] to move the cursor. Entry Key-in Sequence symbol command Alphanumeric keys l/m (I) (m) (/) T0803.EPS Shift keys (2) Function Keys The functions of the function keys depend on the function commands on display. F0805.EPS a. Entering Digits, Symbols, and Spaces Simply press the alphanumeric keys. Entry MENU A:DISPLAY B:SENSOR TYPE Key-in Sequence –4 0.3 1 HOME –9 SET ADJ ESC T0801.EPS Function keys b. Entering Letters (A through Z) Press an alphanumeric key following a shift key to enter the letter shown on that side which the shift key represents. You must press the shift key before entering each letter. F0808.EPS Function Command List Command ADJ Left-side letter on the alphanumeric key Function commands Function Displays the ADJ menu CAPS/caps Selects uppercase or lowercase Right-side letter on the alphanumeric key CODE Selects symbols CLR Erases input data or deletes all data DATA Updates parameter data F0806 .EPS Entry Key-in Sequence W IC DEL Deletes one character DIAG Calls the self-check panel ESC Returns to the most recent display HOME J. B Displays the menu panel NO Quits setup and returns to the previous display OK Proceeds to the next panel T0802.EPS Use the function key [F2] CAPS to select between uppercase and lowercase (for letters only). The case toggles between uppercase and lowercase each time you press [F2] CAPS. Entering uppercase CODE CAPS CLR PARM SET Entering lowercase ESC CODE caps CLR ESC Enters the parameter number setup mode Displays the SET menu SLOT Returns to the slot selection panel UTIL Calls the utility panel *COPY Prints out parameters on display *FEED Paper feed *LIST Lists all parameters in the menu *PON/POFF Automatic printout mode on or off Entry Key-in Sequence *PRNT to lower case *GO Boy *STOP (B) (o) (y) Changes to the print mode Starts printing Cancels printing * Available on BT200-P00 (with printer). T0804.EPS F0807.EPS 8-2 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION 8.2.3 Calling Up Menu Addresses Using the Operating Keys ––WELCOME–– BRAIN TERMINAL ID: BT200 STARTUP SCREEN check connection push ENTER key UTIL The utility screen contains the following items. 1. BT200 ID settings 2. Security code settings 3. Switching language of messages (Japanese or English) 4. LCD contrast setting 5. Adjusting printout tone (BT200-P00 only) UTILITY 1.ID 2.SECURITY CODE 3.LANGUAGE SELECT 4.LCD CONTRAST 5.PRINTER ADJUST esc FEED (UTIL) INITIAL DATA SCREEN PARAM 01:MODEL EJA110A-DM 02:TAG NO. YOKOGAWA 03:SELF CHECK GOOD FUNC 1.MENU 2.UPLOAD TO BT200 3.DOWNLOAD TO INST 4.PRINT ALL DATA (ESC) OK HOME (SET) (HOME MENU SCREEN) PARAMETER SCREEN SETUP SCREEN ADJ ESC HOME (ADJ MENU SCREEN) SET MENU J.ADJUST K.TEST M.MEMO P:RECORD ADJ ESC PARAM A60:SELF CHECK GOOD PARAM C60:SELF CHECK GOOD PARAM A21:CAPSULE TEMP 26.5 deg C DATA DIAG PRNT PARAM C22:HIGH RANGE 100 kPa DATA DIAG PRNT ESC PARAM A10:OUTPUT(%) 50.0 % DATA DIAG PRNT ESC A11:ENGR, OUTPUT 20.0 M A20:AMP TEMP 24.5 deg C DATA DIAG PRNT ESC CAPS HOME ESC PARAM C10:TAG NO. YOKOGAWA DATA DIAG ESC C20:PRESS UNITPRNT kPa C21:LOW RANGE 0 kPa DATA DIAG PRNT ESC SET ADJ ESC PARAM J60:SELF CHECK GOOD PARAM J10:ZERO ADJ 0.0 % DATA DIAG ESC J11:ZERO DEV PRNT 22.2 % J20:EXT. ZERO ADJ ENABLE DATA DIAG PRNT ESC See “BT200 Instruction Manual” for details concerning uploading and downloading parameters and printouts (BT200-P00). SET C10:TAG NO. YOKOGAWA YOKOGAWA CODE ESC (ADJ) MENU C.SETTING D.AUX SET 1 E.AUX SET 2 H:AUTO SET MENU SCREEN SET ADJ (SET MENU SCREEN) MENU A.DISPLAY B.SENSOR TYPE HOME SET CLR ESC F0809.EPS 8-3 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION 8.3 Setting Parameters Using the BT200 8.3.1 Parameter Summary Instruments to which applicable: F: Differential pressure transmitters P: Pressure transmitters L: Liquid level transmitters No. Item 01 MODEL 02 TAG NO. EJA110A, EJA120A, and EJA130A EJA310A, EJA430A, EJA440A, EJA510A, and EJA530A EJA210A and EJA220A Description Model+capsule type Tag number 03 SELF CHECK Self-diagnostic result A DISPLAY Measured data display A10 OUTPUT (%) A11 ENGR. OUTPUT A20 AMP TEMP A21 CAPSULE TEMP A30 STATIC PRESS A40 INPUT Output (in %) Output (in engineering units) Amplifier temperature Capsule temperature Static pressure Input (indicated as the value after zeroing) A60 SELF CHECK Self-diagnostic messages B B10 B11 B20 B21 B30 B40 SENSOR TYPE Sensor type MODEL STYLE NO. LRL URL MIN SPAN MAX STAT.P. Model+span Style number Lower range-limit Upper range-limit Minimum span Maximum static pressure*6 B60 SELF CHECK Self-diagnostic messages C SETTING Setting data C10 TAG. NO. Tag number C20 PRESS UNIT Measurement range units Rewritability D AUX SET 1 Auxiliary setting data 1 F P L — 16 alphanumerics — GOOD/ERROR — — — Menu name –5 to 110%*3 –19999 to 19999 — Unit specified in D30 Unit specified in D30 — Unit specified in D31*1 — –32000 to 32000 — — — GOOD/ERROR, CAP MODULE FAULT, AMP MODULE FAULT, OUT OF RANGE, OUT OF SP RANGE*1, OVER TEMP (CAP), OVER TEMP (AMP), OVER OUTPUT, OVER DISPLAY, ILLEGAL LRV, ILLEGAL HRV, ILLEGAL SPAN, and ZERO ADJ OVER — Menu name — 16 uppercase alphanumerics — — — — –32000 to 32000 –32000 to 32000 –32000 to 32000 — — — Same as A60 — Menu name — 16 alphanumerics Selected from mmH2O, mmAq, mmWG, mmHg, Torr, Pa, hPa, kPa, MPa, mbar, bar, gf/cm2, kgf/cm2, inH2O, inHg, ftH2O, psi, or atm –32000 to 32000(but within measurement range) –32000 to 32000(but within measurement range) Selected from 0.2*2, 0.5, 1.0, 2.0, 4.0, 8.0, 16.0, 32.0, or 64.0 sec. Selected from OUT:LIN; DSP:LIN, OUT:LIN; DSP:SQR, OUT:SQR; DSP:SQR Same as A60 — As specified when ordered. As specified when ordered. As specified when ordered. As specified when ordered. 2.0 s As specified when ordered. If not specified, OUT: LIN; DSP: LIN. Low cut Low cut mode 0.0 to 20.0% LINEAR/ZERO Lower output range-limit Upper output range-limit Display selection –5.0%*1 110.0% As specified when ordered. D21 DISP UNIT Engineering unit for display Engineering range, lower range value Engineering range, higher range value Temperature setting units –5.0 to 110.0% –5.0 to 110.0% NORMAL %/USER SET, USER & %/INP PRES, PRES & % 8 uppercase alphanumerics –19999 to 19999 –19999 to 19999 As specified when ordered. deg C/deg F deg C D23 DISP HRV D30 TEMP UNIT — — Menu name D10 LOW CUT D11 LOW CUT MODE D15 OUT LIMIT(L) D16 OUT LIMIT(H) D20 DISP SELECT D22 DISP LRV Applicability — C21 LOW RANGE Measurement range, lower range value C22 HIGH Measurement range, RANGE higher range value C30 AMP Damping time constant DAMPING C40 OUTPUT Output mode and integral indicator mode MODE C60 SELF CHECK Self-diagnostic messages Default Value Remarks 10.0% LINEAR As specified when ordered. *1: Unless otherwise specified by order. When optional code /F1 is specified, substitute the value –5 with –2.5. T0805.EPS 8-4 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION No. D Item AUX SET 1 D31 STAT. P. UNIT Description Auxiliary setting data 1 Auxiliary setting data 2 DFS mode Reference temperature sensor Zero shift conpensation setup Bidirectional mode E30 BI DIRE MODE E50 AUTO Auto-recover from RECOVER sensor error E60 SELF CHECK Self-diagnostic messages H AUTO SET — Automatic setup Automatic measurement range lower range value setup H11 AUTO HRV Automatic measurement range higher range value setup H60 SELF CHECK Self-diagnostic messages ADJUST Adjustment data Automatic zero adjustment J11 ZERO DEV. Manual zero adjustment J15 SPAN ADJ Manual span adjustment J20 EXT. ZERO External zeroADJ adjustment screw permission J30 OUTPUT 4mA 4mA adjustment J31 OUTPUT 20mA 20mA adjustment J60 SELF CHECK Self-diagnostic messages K TEST Tests — — HOLD/HIGH/LOW, –5 to 110%*3 Same as A60 M MEMO Memo If not specified, NORMAL. NORMAL Menu name OFF/ON*5 AMP. TEMP/CAP. TEMP*5 ON CAP. TEMP 10.00*5 0.00 OFF/ON OFF OFF/ON ON — Same as A60 — Menu name –32000 to 32000 Displays the same data as C21. –32000 to 32000 Displays the same data as C22. — Same as A60 — Menu name — — — — — — — — –5 to 110.0%*3 –10.00 to 10.00% ENABLE/INHIBIT 0.00% 0.00% 0.00% — –10.00 to 10.00% –10.00 to 10.00% Same as A60 — Menu name — –5 to 110.0%*3 Displays ‘ACTIVE’ while executing Same as A60 — Menu name K10 OUTPUT in % Test output % setting M10 M20 M30 M40 M50 M60 F P L HIGH HIGH — Applicability Menu name HIGH/LOW, –5 to 110%*3 J10 ZERO ADJ K60 SELF CHECK Self-diagnostic messages Default Value As specified when ordered. If not specified, MPa. H10 AUTO LRV J Remarks Selected from mmH2O, mmAq, mmWG, mmHg, Torr, Pa, hPa, kPa, MPa, mbar, bar, gf/cm2, kgf/cm2, inH2O, inHg, ftH2O, psi, or atm NORMAL/REVERSE NORMAL/REVERSE*4 Static pressure setting units D40 REV OUTPUT Output reversal D45 H/L SWAP Impulse piping accessing direction D52 BURN OUT CPU error D53 ERROR OUT Hardware error D60 SELF CHECK Self-diagnostic messages E AUX SET 2 E10 DFS MODE E14 TEMP SELECT E15 TEMP ZERO Rewritability MEMO 1 MEMO 2 MEMO 3 MEMO 4 MEMO 5 SELF CHECK Memo 8 uppercase alphanumerics Memo 8 uppercase alphanumerics 8 uppercase alphanumerics Memo Memo 8 uppercase alphanumerics Memo 8 uppercase alphanumerics Self-diagnostic Same as A60 — messages History of the errors P RECORD — P10 ERROR REC 1 Last error Display the error P11 ERROR REC 2 One time before Display the error P12 ERROR REC 3 Two time before Display the error P13 ERROR REC 4 Three time before Display the error P60 SELF CHECK Self-diagnostic Same as A60 — messages *1: In case of Model EJA120A, static pressure cannot be measured. The display is always 0 MPa, but this is not a measured value. *2: When Optional code /F1 is specified, substitute the value with 0.1. *3: When Optional code /F1 is specified, substitute the value –5 with –2.5. *4: Not applicable for Model EJA115. *5: Applicable only for Model EJA118W, EJA118N, EJA118Y, EJA438W, and EJA438N. *6: See MWP(max. working pressure) on the nameplate. B40 shows an approximate value of maximum pressure for the capsule. T0806.EPS 8-5 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION 8.3.2 Parameter Usage and Selection IMPORTANT Before describing the procedure for setting parameters, we present the following table showing how the parameters are used and in what case. If the transmitter is turned off within 30 seconds after parameters have been set, the set data will not be stored and the terminal returns to previous settings. Table 8.3.1 Parameter Usage and Selection Setup Item Tag No. setup P.8-7 Calibration range setup P.8-7 Description Sets the Tag No. (using 16 alphanumeric characters). Damping time constant setup P.8-8 Output and integral indicator display mode setup P.8-9 Adjusts the output response speed for 4 to 20 mA DC at amplifier. Can be set from 0.50 to 100.00 s. (from 0.00 to 100.00 s with quick response mode on) Sets modes for output signal and integral indicator to “Linear mode” (proportional to input differential pressure) or to “Square root mode” (proportional to flow). Output signal low cut mode setup P.8-9 Used mainly to stabilize output near 0% if output signal is the square root mode. Two modes are available: forcing output to 0% for input below a specific value, or changing to proportional output for input below a specific value. Change the output limits P.8-9 Change the range of normal output. Integral indicator display function P.8-10 Available from the following 5 types of integral indicator scale ranges and units: input pressure, % of range, user set scale, input static pressure, % of static pressure range, and alternating among any four of the above. When using the user set scale, 4 types of data should be configurated in advance: user set scale setting, unit (BT200 only), display value at 4 mA DC (LRV), and display value at 20 mA DC (URV). Note: LRV and URV can be specified with range value specifications up to 5 digits (excluding any decimal point) within the range of –32000 to 32000. Unit setup for displayed temperature P.8-11 Sets a unit for temperatures displayed on the BT200. Unit setup for displayed static pressure P.8-11 Sets a unit for static pressure displayed on the BT200. Operation mode (normal/reverse signal) setup P.8-12 Reverses the direction for 4 to 20 mA DC output relative to input. Reverse mode is used for applications in which safety requires that output be driven toward 20 mA if input is lost. Impulse line connection orientation (higher pressure on right/left side) setup P.8-12 Used where installation conditions make it imperative to connect high pressure side impulse line to low pressure side of transmitter. Reversal of orientation should be dealt with by reversing impulse line wherever possible. Use this function only where there is no alternative. Output status display/setup when a CPU failure P.8-12 Displays the status of 4 to 20 mA DC output when a CPU failure. The parameter of the standard unit is fixed to the high limit value. Sets the calibration range for 4 to 20 mA DC. Sets three data items: range unit, input value at 4 mA DC (LRV), and input value at 20 mA DC (URV). Note: LRV and URV can be specified with range value specifications up to 5 digits (excluding any decimal point) within the range of –32000 to 32000. Output status setup when a hardware Sets the status of the 4 to 20 mA DC output when an abnormal status is detected error occurs with the capsule or the amplifier as the result of self-diagnosis. One of the P.8-12 following statuses; last held, high limit, and low limit values, can be selected. Bi-directional flow measurement P.8-13 Used to measure bi-directional flows. Output at zero flow is 12 mA DC, with output range equally divided between forward and reverse flow. Can be used with square root mode. Range change (while applying actual inputs) P.8-13 Range for 4 to 20 mA DC signal is set with actual input applied. Sets 20 mA DC output precisely with respect to user’s reference instrument output. Note that DPharp is calibrated with high accuracy before shipment, so span should be set using the normal range setup. Zero point adjustment P.8-14 Adjusts zero point. This can be done either using the external zero-adjustment screw on the transmitteror using the BT200. Span adjustment P.8-15 Adjust the characterization curve. All the transmitters are calibrated at factory and this adjustment is normally not necessary for most cases. Use for specific purposes. Test output (fixed current output) setup P.8-16 Used for loop checks. Output can be set freely from –5% to 110% in 1% steps. User memo fields P.8-16 Allows user to enter up to 5 items of any desired text in up to 8 uppercase alphanumeric characters per item. T0807.EPS 8-6 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION 8.3.3 Setting Parameters Set or change the parameters as necessary. After completing these, do not fail to use the “DIAG” key to confirm that “GOOD” is displayed for the selfdiagnostic result at _60: SELF CHECK. set data. The set data items flash. When all items have been confir- PRINTER OFF F2:PRINTER ON FEED POFF NO med, press the again. (To go back to the setting panel, press the (NO) key. (1) Tag No. Setup (C10: TAG NO) Use the procedure below to change the Tag No. Up to 16 alphanumeric characters can be entered. SET C10:TAG NO. FIC-1a FEED NO PARAM C10:TAG NO. FIC-1a C20:PRESS UNIT kPa C21:LOW RANGE 0 kPa DATA DIAG PRNT • Example: Set a Tag No. to FIC-1a Press the the BT200. This is the panel for confirming SET C10:TAG NO. YOKOGAWA FIC-1a key to turn on <When power is off> OK The DPharp TAG NO. was overwritten. Press the (OK) key to return to the parameter panel. Press the (NO) key to return to the setting panel. ESC F0811.EPS check connection push ENTER key UTIL (2) Calibration Range Setup Connect DPharp and BT200 using a communication cable and press the key. ––WELCOME–– BRAIN TERMINAL ID: BT200 a. Setting Calibration Range Unit (C20: PRESS UNIT) The unit is set at the factory before shipment if specified at the time of order. Follow the procedure below to change the unit. FEED Displays the name of connected DPharp model, TAG NO. and diagnostics information. Press the (OK) key after confirmation. PARAM 01:MODEL EJA110A-DM 02:TAG NO. YOKOGAWA 03:SELF CHECK GOOD OK MENU A:DISPLAY B:SENSOR TYPE HOME SET ADJ SET Select C: SETTING and press the key. ADJ Select C10: TAG NO. and press the key. FEED ESC (OK) key. NO OK MPa mbar bar gf/cm2 kgf/cm2 inH2O inHg ftH2O psi atm FICOGAWA FIC-1AWA FIC-1aWA FIC-1a SET C10:TAG NO. YOKOGAWA FIC-1a _ Set TAG NO. and press the key. CLE Press the kPa FIC-GAWA caps to enter the setting. mmAq mmWG mmHg Torr Set the new TAG NO. (FIC-1a). FOKOGAWA CLR key twice mmH2O ESC FIKOGAWA CODE Press the ESC ESC SET C10:TAG NO. YOKOGAWA YOKOGAWA CAPS or key to select “kPa.” SET C20:PRESS UNIT kPa MENU C10:TAG NO. YOKOGAWA C20:PRESS UNIT kPa C21:LOW RANGE 0 kPa DATA DIAG PRNT CODE Use the SET C20:PRESS UNIT mmH20 < mmWG > < mmHG > < Torr > < kPa > ESC MENU C:SETTING D:AUX SET 1 E:AUX SET 2 H:AUTO SET HOME • Example: Change the unit from mmH2O to kPa. Press the (SET) key to display the SET menu panel. F0812.EPS ESC When you have made an entry mistake, return the cursor using the key, then reenter. F0810.EPS 8-7 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION b. Setting Calibration Range Lower Range Value and Higher Range Value (C21: LOW RANGE, C22: HIGH RANGE) These range values are set as specified in the order before the instrument is shipped. Follow the procedure below to change the range. • Example 2: With present settings of 0 to 30 kPa, set the Higher range value to10 kPa. DEL FEED DEL CLR FEED NO SET C20:PRESS UNIT kPa C21:LOW RANGE 0.5 kPa C22:HIGH RANGE 30.5 kPa DATA DIAG PRNT Press the key twice ESC Press the (OK) key. OK The low range value is not changed, so the span changes. ESC key twice to F0814.EPS (3) Damping Time Constant Setup (C30: AMP DAMPING) When the instrument is shipped, the damping time constant is set at 2.0 seconds. Follow the procedure below to change the time constant. ESC SET C21:LOW RANGE 0.5 kPa NO PARAM C20:PRESS UNIT kPa C21:LOW RANGE 0 kPa C22:HIGH RANGE 10 kPa DATA DIAG PRNT • Example 1: With present settings of 0 to 30 kPa, set the lower range value to 0.5 kPa. Set 0.5. Press the enter the setting. CLR SET C22:HIGH RANGE 10 kPa • The measurement span is determined by the high and low range limit values. In this instrument, changing the low range value also automatically changes the high range value, keeping the span constant. SET C21:LOW RANGE 0 kPa + 0.5 Set 10. Press the to enter the setting. SET C22:HIGH RANGE 30 kPa + 10 (OK) key. OK The higher range value is changed while the span remains constant. • Example: Change from 2.0 sec to 4.0 sec. SET C30:AMP DAMPING 2.0 sec < 2.0 sec < 4.0 sec < 8.0 sec < 16.0 sec ESC Span = Higher range value – Lower range value > > > > ESC SET C30:AMP DAMPING 4.0 sec F0813.EPS • Note, however, that changing the higher range value does not cause the lower range value to change. Thus, changing the higher range value also changes the span. • Calibration range can be specified with range value specifications up to 5 digits (excluding any decimal point) for low or high range limits within the range of –32000 to 32000. FEED NO Use the or select 4.0 sec. Press the enter the setting. Press the key to key twice to (OK) key. OK 0.2sec 0.5sec 1.0sec 2.0sec 4.0sec 8.0sec 16.0sec 32.0sec 64.0sec F0815.EPS Note: The damping time constant set here is the damping time constant for the amplifier assembly. The damping time constant for the entire transmitter is the sum of the values for the amplifier assembly and for the capsule assembly. For the capsule assembly damping time constant (fixed), see the “General Specifications” found at the end of this manual. (See Chapter 10.) 8-8 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION (4) Output Mode and Integral Indicator Display Mode Setup (C40: OUTPUT MODE) The mode setting for the output signal and the integral indicator coordinate as shown in the table below. BT200 Display Output Mode Integral Indicator Display Mode OUT: LIN DSP: LIN Linear Linear • Example: Change the low cut setting range from 10% to 20%, and the low cut mode from LINEAR to ZERO. OUT: LIN DSP: SQR Linear Square root Square root Square root CLR This mode is set as specified in the order when the instrument is shipped. Follow the procedure below to change the mode. FEED NO OK Use the FEED PARAM D10:LOW CUT 20.0 % D11:LOW CUT MODE ZERO D20:DISP SELECT NORMAL % DATA DIAG PRNT key to select “OUT: LIN, DSP: SQR.” Press the NO key twice to or key to select “ZERO.” Press the ESC • Example: Set output mode to Linear and display mode to Square root. SET C40:OUTPUT MODE OUT:LIN DSP:SQR NO SET D11:LOW CUT MODE ZERO or (OK) key. Next, the [D11: LOW CUT MODE] SET D11:LOW CUT MODE LINEAR < LINEAR > < ZERO > For details, see Chapter 3. ESC Press the setting panel is displayed. FEED If the instrument is equipped with an integral indicator and the display mode is “square root”, “ ” is displayed on the integral indicator. Use the key twice to ESC SET D10:LOW CUT 20.0 % T0808.EPS MODE DSP:LIN DSP:LIN > DSP:SQR.> DSP:SQR > Press the enter the setting. OUT: SQR DSP: SQR SET C40:OUTPUT OUT:LIN <OUT:LIN <OUT:LIN <OUT:SQR Set “20.” SET D10:LOW CUT 10.0 % + 20.0 key twice to enter the setting. Press the (OK) key. OK ESC enter the setting. Press the F0818.EPS (OK) key. (6) Change Output Limits (D15: OUT LIMIT(L), D16: OUT LIMIT(H)) The range of normal output is preset at the factory from –5.0% to 110.0% unless otherwise specified or conditioned, and the output is limited with these upper and lower values. This output range can be changed, for example, to meet the requirements of NAMUR, within the settable range. Set the lower limit with D15: OUT LIMIT(L) and upper limit with D16: OUT LIMIT(H). ESC F0816.EPS (5) Output Signal Low Cut Mode Setup (D10: LOW CUT, D11: LOW CUT MODE) Low cut mode can be used to stabilize the output signal near the zero point. The low cut point can be set in a range from 0 to 20% of output. (Hysteresis: ±1%) Settable range : –5.0 to 110.0 (%) Lower limit < Upper limit Either “LINEAR” or “ZERO” can be selected as the low cut mode. Low cut mode “LINEAR” Low cut mode “ZERO” (%) 50 (%) 50 Output 20 20 0 Input 50 (%) 0 LOW CUT at 20% Input 50 (%) F0817.EPS 8-9 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION (7) Integral Indicator Scale Setup The following 5 displays are available for integral indicators. D20: DISP SELECT and Display NORMAL % Description and Related parameters Indicates –5 to 110% range depending on the Measurement range (C21, C22). User-set engineering unit display D20: DISP SELECT NORMAL % INP PRES PRES & % D20: DISP SELECT USER SET USER & % Set for user-set engineering unit display. Transmitter is set A10:OUTPUT (%) 45.6 % USER SET % indication and input pressure indication for “% display” when shipped. Indicates values depending on the Engineering range (D22, D23).(Note 1) Units set using Engineering unit (D21) are not indicated. D21: DISP UNIT Set a unit to be displayed on the BT200. A11:ENGR.OUTPUT 20.0 M D22: DISP LRV USER & % Indicates user set and % alternately in 3 second intervals. Set a numeric value for engineering unit for 4 mA output (LRV). A10:OUTPUT (%) 45.6 % A11:ENGR. OUTPUT 20.0 M INP PRES D23: DISP HRV (Note 2) Indicates input pressure. Indication limits –19999 to 19999. Set a numeric value for engineering unit for 20 mA output (HRV). A40:INPUT 456 kPa PRES & % F0818.EPS Indicates input pressure and % alternately in 3 second intervals. a. Display Selection (D20: DISP SELECT) Follow the instructions given to the below to change the range of integral indication scales. A10:OUTPUT (%) 45.6 % A40:INPUT 456 kPa When USER SET is selected, the user set values of integral indication and A11: ENGR. OUTPUT parameter are indicated. (Note 1) Scale range can be specified with range limit specifications up to 5 digits (excluding any decimal point) for low or high range limits within the range of –19999 to 19999. The range with decimals is available to the third decimal place. (Note 2) It indicates the value after zeroing. • Example: Set the integral indicator scale to engineering units display. T0808.EPS Use the SET D20:DISP SELECT NORMAL % <NORMAL %> <USER SET> <USER & %> <INP PRES> See (a.) through (c.) for each setting procedure. Press the ESC SET D20:DISP SELECT USER SET FEED NO or key to select “USER SET.” key twice to enter the setting. Press the (OK) key. OK The “%” disappears from the integral indicator display. F0820.EPS 8-10 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION b. Setting User-set Engineering Unit (D21: DISP UNIT) This parameter allows entry of the engineering units to be displayed on the BT200. When the instrument is shipped, this is set as specified in the order. c. Lower and Higher Range Value Setup in Engineering Unit (D22: DISP LRV, D23: DISP HRV) These parameter items are used to set the lower and higher range values for the engineering unit display. Follow the procedure below to change this setting. When the instrument is shipped, these are set as specified in the order. Follow the procedure below to change these settings. Note that these parameters need not be set for % display. This parameter need not be set for % display. • Example: Set an engineering unit M. • Example: Set lower range value (LRV) to –50 and higher range value (HRV) to 50. Set “M.” SET D21:DISP UNIT Press the M_ key twice to enter the setting. CODE CAPS CLR Setting LRV ESC Press the SET D21:DISP UNIT M (OK) key. Press the key twice to enter the setting. DEL FEED Set “–50.” SET D22:DISP LRV 0M 50 NO OK CLR ESC Setting HRV Set “50.” SET D23:DISP HRV 100M + 50 F0821.EPS Press the key twice to enter the setting. DEL CLR ESC Press the SET D23:DISP HRV 50M FEED NO PARAM D21:DISP M D22:DISP – D23:DISP DATA (OK) key. OK UNT LRV 50M HRV 50M DIAG PRNT ESC F0822.EPS (8) Unit Setup for Displayed Temperature (D30: TEMP UNIT) When the instrument is shipped, the temperature units are set to degC. Follow the procedure below to change this setting. Note that changing the unit here changes the unit for A20: AMP TEMP (amplifier temperature) and A21: CAPSULE TEMP (capsule temperature). • Example: Change the unit for the temperature display. Use the SET D30:TEMP UNIT deg C < deg C > < deg F > or key to select “deg F.” Press the ESC key twice to enter the setting. F0823.EPS 8-11 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION (9) Unit Setup for Displayed Static Pressure (D31: STAT.P.UNIT) Follow the procedure below to change the static pressure units. Changing this parameter changes the unit for the A30: STATIC PRESS (static pressure) display. Optional code/C1 The parameter is set to LOW. If a failure, output which is –5% or lower is generated. The parameter D53: ERROR OUT is set to LOW from the factory. • Example: Standard specifications (10) Operation Mode Setup (D40: REV OUTPUT) This parameter allows the direction of the 4 to 20 mA output to be reversed with respect to input. Follow the procedure below to make this change. D52: BURN HIGH pin (CN4) position: H OUT • Example: Optional code/C1 D52: BURN LOW pin (CN4) position: L OUT • Example: Change 4 to 20 mA output to 20 to 4 mA output. Use the SET D40:REV OUTPUT NORMAL < NORMAL > < REVERSE> or F0827.EPS (13) Output Status Setup when a Hardware Error Occurs (D53: ERROR OUT) This parameter allows the setting of the output status when a hardware error occurs. The following three selections are available. key to select REVERSE. Press the ESC key twice to enter the setting. F0825.EPS (a) HOLD; Outputs the last value held before the error occurred. (b) HIGH; Outputs an output of 110% when an error has occurred. (c) LOW; Outputs an output of –5% when an error has occurred. (11) Impulse Line Connection Orientation Setup (D45: H/L SWAP) This parameter allows the impulse line connections to be reversed at the transmitter. The parameter is not applicable for capsule code V. Follow the figure below to make this change. Note: A hardware error means CAP MODULE FAULT of Er.01 or AMP MODULE FAULT of Er. 02 which are shown in 8.5.2 “Errors and Countermeasures.”) • Example: Change the impulse line connection from high pressure on right to high pressure on left. Use the SET D45:H/L SWAP NORMAL < NORMAL > < REVERSE> or • Example: Set the output status to LOW when a hardware error occurs. SET D53:ERROR OUT HIGH < HIGH> < LOW> < HOLD> key to select REVERSE. Press the ESC key twice to Use the Press the ESC enter the setting. or key to select “LOW.” key twice to enter the setting. F0828.EPS F0826.EPS (12) Output Status Display/Setup when a CPU Failure (D52: BURN OUT) This parameter displays the status of 4 to 20 mA DC output if a CPU failure occurs. In case of a failure, communication is disabled. Setting of HIGH or LOW is enabled. This is done with the pin (CN4) on the CPU assembly. See Chapter 3 for details. Standard specifications The parameter is set to HIGH. If a failure, the transmitter outputs the signal of 110% or higher. The parameter D53: ERROR OUT is set to HIGH from the factory. 8-12 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION (14) Bi-directional Flow Measurement Setup (E30: BI DIRE MODE) (a) This parameter enables selection of 50% output at an input of 0 kPa. Procedure is shown in the figure below. (b) Combining this with C40: OUTPUT MODE provides a square root output computed independently for 0% to 50% output and for 50% to 100% output. (15) Range Change while Applying Actual Inputs (H10: AUTO LRV, H11: AUTO HRV) This feature allows the lower and higher range values to be set up automatically with the actual input applied. If the lower and higher range values are set, C21: LOW RANGE and C22: HIGH RANGE are changed at this same time. Follow the procedure in the figure below. The measurement span is determined by the higher and lower range values. Changing the lower range value results in the higher range value changing automatically, keeping the span constant. • Example: If measurement range is 0 to 10 kPa (LRV=0 kPa, HRV=10 kPa) Use the SET E30:BI DIRE MODE OFF < OFF > < ON > or key to select “ON.” Press the ESC • Example 1: When changing the lower range value to 0.5 kPa for the present setting of 0 to 30 kPa, take the following action with input pressure of 0.5 kPa applied. key twice to enter the setting. The measurement range changes to –10 to 0 to 10 kPa (output 0% to 50% to 100). Note that “C21: LOW RANGE” and “C22: HIGH RANGE” SET H10:AUTO LRV 0 kPa + 0 are not changed. Press the key twice. The lower range value is changed F0829.EPS to 0.5 kPa. ESC Output mode “LINEAR” SET H10:AUTO LRV 0.5000 kPa 20 mA (100% display) FEED LRV HRV NO PARAM H10:AUTO LRV 0.5000 kPa H11:AUTO HRV 30.500 kPa H60:SELF CHEC GOOD DATA DIAG PRNT 4 mA (–100% display) Output mode “SQUARE ROOT” Press the (OK) key. OK The higher range value is changed keeping the span constant. Parameters C21 and C22 are ESC changed at the same time. F0831.EPS 20 mA (100% display) Low Cut LRV HRV 4 mA (–100% display) F0830.EPS 8-13 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION Note that changing the higher range value does not cause the lower range value to change but does change the span. (a) Follow the procedure below when setting the present output to 0% (4 mA). Output is 0.5%. A10:OUTPUT (%) 0.5 % • Example 2: When the higher range value is to be changed to 10 kPa with the present setting of 0 to 30 kPa, take the following action with an input pressure of 10 kPa applied. SET J10:ZERO ADJ 0.0 % + 000.0 Press the CLR SET H11:AUTO HRV 30 kPa + 30 Press the key twice. ESC SET J10:ZERO ADJ 0.0 % The higher range value is changed key twice. Zero adjustment is completed. Press the (OK) key. to 10 kPa. ESC FEED Press the SET H11:AUTO HRV 10.000 kPa FEED OK Output is 0%. A10:OUTPUT (%) 0.0 % NO PARAM H10:AUTO LRV 0 kPa H11:AUTO HRV 10.000 kPa H60:SELF CHECK GOOD DATA DIAG PRNT NO (OK) key. OK F0833.EPS The lower range value is not (b) In tank level measurement, if the actual level cannot be brought to zero for zero adjustment, then the output can be adjusted to correspond to the actual level obtained using another measuring instrument such as a glass gauge. changed, so the span changes. Parameter C22 is changed at the ESC same time. F0832.EPS (16) Zero Point Adjustment (J10: ZERO ADJ, J11: ZERO DEV, J20: EXT ZERO ADJ) The DPharp supports several adjustment methods. Select the method best suited for the conditions of your application. Note that output signal can be checked by displaying parameter A10:OUTPUT (%) on the BT200. Present level: 45% Present output: 41% 100% Present level 45% EJA Adjustment Method Using the BT200 0% Description F0834.EPS Set the present input to 0%. Adjust for 0% output at input level of 0%. (b)-1 Follow the procedure below to use J10: ZERO ADJ. Adjust output to the reference value obtained using other means. If the input level cannot easily be made 0% (because of tank level, etc.), adjust output to the reference value obtained using other means, such as a sight glass. Using the external zero-adjustment screw Present output is 41.0%. A10:OUTPUT (%) 41.0 % Enter the present actual level, 40%. SET J10:ZERO ADJ 0.0 % + 040.0 Adjust zero point using the zeroadjustment screw on the transmitter. This permits zero adjustment without using the BT200. Accurately adjust the output current to 4 mA DC or other target output value using an ammeter that accuratly reads output currents. CLR A10:OUTPUT (%) 40.0 % Press the key twice. ESC The output is changed to 40%. F0835.EPS T0810.EPS 8-14 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION (b)-2 Follow the procedure below to use J11: ZERO DEV. • Zero point adjustment using external zero-adjustment screw on the transmitter Turn the zero-adjustment screw on the outside of the transmitter case using a slotted screwdriver. Turn the screw to the right to increase the zero point or to the left to decrease the zero output; the zero adjusts in increments of 0.01% of the range setting. Note that the amount of adjustment to the zero point changes according to the speed at which the screw is turned. To make fine adjustments, turn the screw slowly; to make coarse adjustments, turn the screw quickly. Present output is 41.0%. A10:OUTPUT (%) 41.0 % Output error = 45.0 – 41.0 = 4.0%. Since “J11: ZERO DEV.” contains SET J11:ZERO DEV. 2.50 % 0 the previous correction, obtain the correction value by adding 4.0% to ESC it. (2.50% + 4.0% = 6.50%) Set the correction value, 6.50. SET J11:ZERO DEV. 2.50 % 6.50 Press the key twice. Note: When a zero point adjustment has been made, do not turn off the transmitter less than 30 seconds after adjustment. ECS The output is changed to 45%. A10:OUTPUT (%) 45.0 % (17) Span Adjustment Each DPharp EJA series transmitter is factory characterized according to the specification. Mounting position effects or zero shifts caused by static pressure are typically compensated by a zero adjustment. F0836.EPS When the zero point is adjusted, the displayed value of A40 is as follows. A span adjustment is a function to correct the slope error from a zero point in characterizing 100% point (HRV). This function can be used when span drifts may be caused or characterization to the specific pressure standard is required. [Example] When the zero point is shifted by 20 kPa for the actual pressure, the parameter of A40 indicates 50 kPa. 70 kPa Therefore, the zero point adjustment should always be performed before the upper point adjustment in order to maintain the pitch between zero and 100% points within the calibration range. 50 kPa 20 kPa 0 kPa Zero adjustment volume(J11) Zero adjustment You can manually perform the trimming procedure by using J15: SPAN ADJ. 0 kPa Actual differential pressure/pressure Input value of A40 F0845.EPS • Span adjustment value The span adjustment value is calculated as follows. (c) Zero Point Adjustment Using the External Zero Adjustment Screw Span adjustment value (%) = P1 A40 !100 P1 P1: Actual differential pressure/pressure value A40: Input (indicated as the value after zeroing) • Enabling/inhibiting of zero point adjustment using the external zero-adjustment screw on the transmitter (J20: EXT ZERO ADJ) Follow the procedure below to enable or inhibit zero point adjustment from the zero-adjustment screw on the transmitter. This is set to “ENABLE” when the instrument is shipped. Measurement pressure A40 Applied pressure • Example: Inhibiting zero adjustment by the external zero-adjustment screw Use the SET J20:EXIT ZERO ADJ ENABLE < ENABLE > < INHIBIT> or 0 P1 F0846.EPS key to select “INHIBIT.” Press the ESC key twice to enter the setting. F0837.EPS 8-15 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION • Example: For the range of 0 to 30 kPa. A40: INPUT = 30.15 kPa J15: SPAN ADJ = 0.15 % IMPORTANT 1. Test output is held for approximately 10 minutes, and then released automatically after the time has elapsed. Even if the BT200 power supply is turned off or the communication cable is disconnected during test output, it is held for approximately 10 minutes. 2. Press the (OK) key to release test output immediately. Suppose that a standard pressure of 30 kPa is applied and the value of the parameter of A40: INPUT is 30.15 kPa. Firstly, obtain the slope error for the span as follows; Span adjustment value (%) = # P1 A40 !100 P1 30.0030.15 ! 100 = 0.5 (%) 30.00 Add 0.5% to 0.15% of the current value to calculate the accumulated span adjustment value. (19) User Memo Fields (M: MEMO) This feature provides 5 user memo fields, each holding up to 8 alphanumeric characters. Up to 5 items such as inspection date, inspector, and other information can be saved in these fields. 0.15 " (0.50) = 0.35 Set 0.35. SET J15:SPAN ADJ 0.15 % 0.35 DEL Press CLR ESC Press the SET J15:SPAN ADJ -0.35 % FEED NO key twice. • Example: Save an inspection date of January 30, 1995. (OK) key. Set “95.1.30” in the order of year, PARAM M10:MEMO 1 OK month, and day. M20:MEMO 2 Note: Enter 0.00 to J15: SPAN ADJ to reset the span adjustment to the initial value at the shipment. Press the M30:MEMO 3 DATA DIAG PRNT ESC key twice to enter the setting. SET M10:MEMO 1 95.1.30_ F0847.EPS (18) Test Output Setup (K10: OUTPUT X%) This feature can be used to output a fixed current from 3.2 mA (–5%) to 21.6 mA (110%) for loop checks. ESC F0839.EPS • Example: Output 12 mA (50%) fixed current. SET K10:OUTPUT X % 0.0 % + 050.0 Set “50.0%.” Press the key twice to output a fixed current at 50%. ESC SET K10:OUTPUT X % 50.0 % ACTIVE “Active” is displayed while this is being executed. Press the FEED NO OK (OK) key to cancel the fixed current output. F0838.EPS 8-16 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION 8.4 Displaying Data Using the BT200 8.4.1 8.5 Self-Diagnostics 8.5.1 Displaying Measured Data Checking for Problems (1) Identifying Problems with BT200 The following four areas can be checked. (a) Whether connections are good. (b) Whether BT200 was properly operated. (c) Whether settings were properly entered. (d) History of the errors. See examples below. The BT200 can be used to display measured data. The measured data is updated automatically every 7 seconds. In addition, the display can be updated to the present data value at any time by pressing the (DATA) key. For parameters associated with the display of measured data, see Subsection 8.3.1, “Parameter Summary.” • Example 1: Connection errors Press the ––WELCOME–– BRAIN TERMINAL ID: BT200 • Example: Display output. When the panel shown on the left check connection push ENTER key MENU A:DISPLAY B:SENSOR TYPE UTIL key. appears, press the key. FEED Since communications will be HOME SET ADJ ESC communication error PARAM A10:OUTPUT (%) XX.X % A11:ENGR.OUTPUT YY.Y % A20:AMP TEMP ZZ deg C DATA DIAG PRNT PARAM A10:OUTPUT (%) Display “A10: OUTPUT (%).” unsuccessful if there is a problem in the connection to the BT200, the ESC display at the left will appear. Recheck the connection. ESC communi Data is updated automatically at 7-second intervals. Press the (OK) key. A11:ENGR.OUTPUT • Example 2: Setting entry errors A20:AMP TEMP F0840.EPS 8.4.2 Display Transmitter Model and Specifications PARAM C20:PRESS UNIT kPa C21:LOW RANGE 600 kPa C22:HIGH RANGE 600 kPa DATA DIAG PRNT diagnostics. Press the . FEED PRNT (DIAG) key in the parameter panel to go to the diagnostics panel ESC (C60: SELF CHECK). An error message is displayed DIAG C60:SELF CHECK ERROR < ERROR > < ILLEGAL LRV > • Example: View transmitter model name. Press result of current transmitter OK The BT200 can be used to display the model and specifications of the transmitter. MENU A:DISPLAY B:SENSOR TYPE The initial data panel shows the PARAM 01:MODEL EJA110A-DM 02:TAG NO. YOKOGAWA 03:SELF CHECK ERROR when an error occurs in the diagnostics panel. ESC F0842.EPS HOME SET ADJ PARAM B10:MODEL EJA110A-DM B11:STYLE NO. S1.01 B20:LRL – 98.07 kPa DATA DIAG PRNT ESC For the associated parameters, see Subsection 8.3.1, Parameter Summary. ESC F0841.EPS 8-17 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION (2) Checking with Integral Indicator • Example 3: Checking the history of the errors Connect the BT200 to the transmitter, and call item “P.” MENU J:ADJUST K:TEST M:MEMO P:RECORD HOME SET ADJ ESC PARAM P10:ERROR REC 1 ERROR P11:ERROR REC 2 ERROR P12:ERROR REC 3 GOOD DATA DIAG PRNT ESC NOTE If an error is detected in the self-diagnostic, an error number is displayed on the integral indicator. If there is more than one error, the error number changes at two-second intervals. See Table 8.5.1 regarding the error numbers. P10: “ERROR REC 1” displays the last error. P11: “ERROR REC 2” displays the error one time before the last error occurred. P12: “ERROR REC 3” displays the error two times before the last error occurred. P13: “ERROR REC 4” displays the error three times before the last error occurred. The history of up to four errors can be stored. When the 5th error has occurred, it is stored in “P10”. The error stored in “P13” will be deleted, and then, the error in “P12” will be copied to “P13”. In this sequence, the history of the most previously occurred error will be removed from memory. “GOOD” will be displayed if there was no previous error. F0844.EPS Figure 8.5.1 Identifying Problems Using the Integral Indicator Select P10: ERROR REC1 and press the key to display the error message. SET P10:ERROR REC 1 ERROR < ERROR > < ILLEGAL LRV > < ILLEGAL HRV > ESC <(a) SETUP PANEL> For the details of the messages listed below, see Table 8.5.1 Error Message Summary. CAP MODULE FAULT OVER TEMP (CAP) ILLEGAL LRV AMP MODULE FAULT OVER TEMP (AMP) ILLEGAL HRV OUT OF RANGE OVER OUTPUT ILLEGAL SPAN OUT OF SP RANGE OVER DISPLAY ZERO ADJ OVER Note 1: Press the key twice in the setting panel (panel 1) to clear all error message (P10 to P13) information. Note 2: After two hours from when an error occurs, the error message of that error will be recorded. Therefore, if you switch off the transmitter within two hours from when the error occurs, there is no history of that error stored in the transmitter, and this function is meaningless. F0843.EPS 8-18 IM 01C21B01-01E 8. BRAIN TERMINAL BT200 OPERATION 8.5.2 Errors and Countermeasures The table below shows a summary of error messages. Table 8.5.1 Error Message Summary Integral Indicator Display BT200 Display Cause Output Operation during Error Countermeasure None GOOD ---- ERROR Er. 01 CAP MODULE FAULT Capsule problem.*1 Outputs the signal (Hold, High, or Low) set with parameter D53. Replace the capsule when error keeps appearing even after restart.*2 Er. 02 AMP MODULE FAULT Amplifier problem. Outputs the signal (Hold, High, or Low) set with parameter D53. Replace amplifier. Er. 03 OUT OF RANGE Input is outside measurement range limit of capsule. Outputs high range limit value or low range limit value. Check input. Er. 04 OUT OF SP RANGE Static pressure exceeds specified range.*3 Displays present output. Check line pressure (static pressure). Er. 05 OVER TEMP (CAP) Capsule temperature is outside range (–50 to 130°C). Displays present output. Use heat insulation or make lagging to keep temperature within range. Er. 06 OVER TEMP (AMP) Amplifier temperature is outside range (–50 to 95°C). Displays present output. Use heat insulation or make lagging to keep temperature within range. Er. 07 OVER OUTPUT Output is outside high Outputs high or low or low range limit range limit value. value. Check input and range setting, and change them as needed. Er. 08 OVER DISPLAY Displayed value is outside high or low range limit value. Check input and display conditions and modify them as needed. Er. 09 ILLEGAL LRV LRV is outside setting Holds output range. immediately before error occurrence. Check LRV and modify as needed. Er. 10 ILLEGAL HRV HRV is outside setting Holds output range. immediately before error occurrence. Check HRV and modify as needed. Er. 11 ILLEGAL SPAN SPAN is outside setting range. Check SPAN and change as needed. Er. 12 ZERO ADJ OVER Zero adjustment is too Displays present large. output. Displays high or low range limit value. Holds output immediately before error occurrence. Readjust zero point. *1: This error code appears at a capsule problem or when an illegal overpressure is applied to the pressure sensor. *2: If the normal pressure is regained, the Er.01 will disappear according to the setting of the parameter of E50: AUTO RECOVER. When the E50: AUTO RECOVER is set to ON(defalut setting), the Er.01 will disappear automatically. When the E50: AUTO RECOVER is set to OFF, restart the transmitter to cancel Er.01. If no error code appears then, perform necessary adjustment such as zero-adjustment to continue the operation. If the error code still exists, replace the capsule assembly. *3: For Model EJA120A, static pressure cannot be measured. The display is always 0 MPa, but this is not a measured value. T0811 .EPS 8-19 IM 01C21B01-01E 9. MAINTENANCE 9. MAINTENANCE 9.1 Overview WARNING Since the accumulated process fluid may be toxic or otherwise harmful, take appropriate care to avoid contact with the body, or inhalation of vapors during draining condensate or venting gas in transmitter pressure-detector section and even after dismounting the instrument from the process line for maintenance. Maintenance of the transmitter is easy due to its modular construction. This chapter describes the procedures for calibration, adjustment, and the disassembly and reassembly procedures required for component replacement. 9.2 Calibration Instruments Selection Table 9.2.1 shows the instruments required for calibration. Select instruments that will enable the transmitter to be calibrated or adjusted to the required accuracy. The calibration instruments should be handled carefully so as to maintain the specified accuracy. 9.3 Calibration Use the procedure below to check instrument operation and accuracy during periodic maintenance or troubleshooting. 1) Connect the instruments as shown in Figure 9.3.1 and warm up the instruments for at least five minutes. Since the transmitters are precision instruments, carefully and thoroughly read the following sections for proper handling during maintenance. IMPORTANT • To adjust the transmitter for highest accuracy, make adjustments with the power supply voltage and load resistance including leadwire resistances set close to the conditions under which the transmitter is installed. • If the measurement range 0% point is 0 kPa or shifted in the positive direction (suppressed zero), the reference pressure should be applied as shown in the figure. If the measurement range 0% point is shifted in the negative direction (elevated zero), the reference pressure should be applied using a vacuumpump. • Do not perform the calibration procedures until the transmitter is at room temperature. IMPORTANT • As a rule, maintenance of this transmitter should be implemented in a maintenance service shop where the necessary tools are provided. • The CPU assembly contains sensitive parts that may be damaged by static electricity. Exercise care so as not to directly touch the electronic parts or circuit patterns on the board, for example, by preventing static electrification by using grounded wrist straps when handling the assembly. Also take precautions such as placing a removed CPU assembly into a bag with an antistatic coating. 2) Apply reference pressures of 0%, 50%, and 100% of the measurement range to the transmitter. Calculate the errors (differences between digital voltmeter readings and reference pressures) as the pressure is increased from 0% to 100% and is decreased from 100% to 0%, and confirm that the errors are within the required accuracy. 9-1 IM 01C21B01-01E 9. MAINTENANCE Table 9.2.1 Instruments Required for Calibration Name Yokogawa-recommended Instrument Power supply Model SDBT or SDBS distributor Load resistor Load adjustment resistor [100 Ω ±1%, 1 W] Voltmeter Digital manometer Pressure generator Pressure source Remarks 4 to 20 mA DC signal Model 2792 standard resistor [250 Ω ±0.005%, 3 W] Model 2501 A digital multimeter Accuracy (10V DC range): ±(0.002% of rdg + 1 dgt) Model MT220 precision digital manometer 1) For 10 kPa class Accuracy: ±(0.015% of rdg + 0.015% of F.S.) . . . . . ±(0.2% of rdg + 0.1% of F.S.) . . . . . . . . . 2) For 130 kPa class Accuracy: ±0.02% of rdg . . . . . . . . . . . . . . . . . . . . . . .......................... ±5digits ±(0.2% of rdg + 0.1% of F.S.) . . . . . . . . . 3) For 700 kPa class Accuracy: ±(0.02% of rdg + 3digits) . . . . . . . . . . . . . ......................... ±5 digits ±(0.2% of rdg + 0.1% of F.S.) . . . . . . . . . 4) For 3000 kPa class Accuracy: ±(0.02% of rdg + 10 digits) . . . . . . . . . . . ±(0.2% of rdg + 0.1% of F.S.) . . . . . . . . . 5) For 130 kPa abs class Accuracy: ±(0.03% of rdg + 6 digits) . . . . . . . . . . . . for 0 to 10 kPa for -10 to 0 kPa for 25 to 130 kPa for 0 to 25 kPa for -80 to 0 kPa Select a manometer having a pressure range close to that of the transmitter. for 100 to 700 kPa for 0 to 100 kPa for -80 to 0 kPa for 0 to 3000 kPa for -80 to 0 kPa for 0 to 130 kPa abs Model 7674 pneumatic pressure standard for 200 kPa {2 kgf/cm2}, 25 kPa {2500 mmH2O} Requires air pressure Accuracy: ±0.05% of F.S. supply. Dead weight gauge tester 25 kPa {2500mmH2O} Accuracy: ±0.03% of setting Select the one having a pressure range close to that of the transmitter. Model 6919 pressure regulator (pressure pump) Pressure range: 0 to 133 kPa {1000 mmHg} Prepare the vacuum pump for negative pressure ranges. T0901.EPS Note: The above table contains the instruments capable of performing calibration to the 0.2% level. Since special maintenance and management procedures involving traceability of each instrument to higher-level standards are required for calibration to the 0.1% level, there are difficulties in calibration to this level in the field. For calibration to the 0.1% level, contact Yokogawa representatives from which the instrument was purchased or the nearest Yokogawa office. Supply pressure Using pressure generator Pressure generator P P Reference pressure Low pressure side open to atmosphere Low pressure side open to atmosphere High pressure side Load resistance, 250 Ω Pressure source Using pressure source with manometer Model MT220 precision digital manometer Reference pressure High pressure side Power supply E R Load Rc adjusting V resistance, 100 Ω Digital voltmeter Load resistance, 250 Ω Power supply E R Load Rc adjusting V resistance, 100 Ω Digital voltmeter F0901.EPS Figure 9.3.1 Instrument Connections 9-2 IM 01C21B01-01E 9. MAINTENANCE 9.4 Disassembly and Reassembly 9.4.1 Replacing the Integral Indicator CAUTION This section describes procedures for disassembly and reassembly for maintenance and component replacement. Cautions for Flameproof Type Transmitters Users are prohibited by law from modifying the construction of a flameproof type transmitter. This would invalidate the agency approval and the transmitter’s use in such rated area. Thus the user is prohibited from using a flameproof type transmitter with its integral indicator removed, or from adding an integral indicator to a transmitter. If such modification is absolutely required, contact Yokogawa. Always turn OFF power and shut off and release pressures before disassembly. Use proper tools for all operations. Table 9.4.1 shows the tools required. Table 9.4.1 Tools for Disassembly and Reassembly Tool Quantity Remarks Phillips screwdriver 1 Slotted screwdriver 1 Allen wrenches 2 JIS B4648 One each, nominal 3 and 5 mm Allen wrenches Wrench 1 Width across flats, 17 mm JIS B4633, No. 2 Torque wrench 1 Adjustable wrench 1 Socket wrench 1 Width across flats, 16 mm Socket driver 1 Width across flats, 5.5 mm Tweezers 1 T0902.EPS CAUTION Precautions for CENELEC and IECEx Flameproof Type Transmitters • Flameproof type transmitters must be, as a rule, removed to a non-hazardous area for maintenance and be disassembled and reassembled to the original state. • On the flameproof type transmitters the two covers are locked, each by an Allen head bolt (shrouding bolt). When a shrouding bolt is driven clockwise by an Allen wrench, it is going in and cover lock is released, and then the cover can be opened. When a cover is closed it should be locked by a shrouding bolt without fail. Tighten the shrouding bolt to a torque of 0.7 N·m. This subsection describes the procedure for replacing an integral indicator. (See Figure 9.4.2) Removing the Integral Indicator 1) Remove the cover. 2) Supporting the integral indicator by hand, loosen its two mounting screws. 3) Dismount the LCD board assembly from the CPU assembly. When doing this, carefully pull the LCD board assembly straight forward so as not to damage the connector pins between it and the CPU assembly. Shrouding Bolt Shrouding Bolt Figure 9.4 Shrouding Bolts 9-3 IM 01C21B01-01E 9. MAINTENANCE Attaching the Integral Indicator Integral indicator can be installed in the following three directions. F0910.EPS Figure 9.4.1 Installation Direction of Indicator 1) Align both the LCD board assembly and CPU assembly connectors and engage them. 2) Insert and tighten the two mounting screws. 3) Replace the cover. Output terminal cable Press forward 9.4.2 Replacing the CPU Board Assembly This subsection describes the procedure for replacing the CPU assembly. (See Figure 9.4.2) Removing the CPU Assembly 1) Remove the cover. If an integral indicator is mounted, refer to Subsection 9.4.1 and remove the indicator. 2) Turn the zero-adjustment screw to the position (where the screw head slot is horizontal) as shown in Figure 9.4.2. 3) Disconnect the output terminal cable (cable with brown connector at the end). When doing this, lightly press the side of the CPU assembly connector and pull the cable connector to disengage. 4) Use a socket driver (width across flats, 5.5mm) to loosen the two bosses. 5) Carefully pull the CPU assembly straight forward to remove it. 6) Disconnect the flat cable (cable with black connector at the end) that connects the CPU assembly and the capsule. LCD board assembly NOTE Be careful not to apply excessive force to the CPU assembly when removing it. Integral indicator Boss Flat cable CPU assembly Zero-adjustment Bracket screw pin (for zero-adjustment screw pin) Cover Mounting screw Mounting the CPU Assembly 1) Connect the flat cable (with black connector) between the CPU assembly and the capsule. 2) Connect the output terminal cable (with brown connector). F0903.EPS NOTE Figure 9.4.2 Removing and Attaching LCD Board Assembly and CPU Assembly Make certain that the cables are free of pinching between the case and the CPU assembly edge. 3) Align and engage the zero-adjustment screw pin with the groove on the bracket on the CPU assembly. Then insert the CPU board assembly straight onto the post in the amplifier case. 4) Tighten the two bosses. If the transmitter is equipped with an integral indicator, refer to Subsection 9.4.1 to mount the indicator. 9-4 IM 01C21B01-01E 9. MAINTENANCE NOTE Removing the Capsule Assembly Confirm that the zero-adjustment screw pin is placed properly in the groove on the bracket prior to tightening the two bosses. If it is not, the zero-adjustment mechanism will be damaged. IMPORTANT Exercise care as follows when cleaning the capsule assembly. • Handle the capsule assembly with care, and be especially careful not to damage or distort the diaphragms that contact the process fluid. • Do not use a chlorinated or acidic solution for cleaning. • Rinse thoroughly with clean water and dry thoroughly after cleaning. 5) Replace the cover. 9.4.3 Cleaning and Replacing the Capsule Assembly This subsection describes the procedures for cleaning and replacing the capsule assembly. (See Figure 9.4.3.) CAUTION Cautions for Flameproof Type Transmitters Users are prohibited by law from modifying the construction of a flameproof type transmitter. If you wish to replace the capsule assembly with one of a different measurement range, contact Yokogawa. The user is permitted, however, to replace a capsule assembly with another of the same measurement range. When doing so, be sure to observe the following. • The replacement capsule assembly must have the same part number as the one being replaced. • The section connecting the transmitter and capsule assembly is a critical element in preservation of flameproof performance, and must be checked to verify that it is free of dents, scratches, and other defects. • After completing maintenance, be sure to securely tighten the Allen screws that fasten the transmitter section and pressure-detector section together. 1) Remove the CPU assembly as shown in Subsection 9.4.2. 2) Remove the two Allen screws that connect the transmitter section and pressure-detector section. 3) Separate the transmitter section and pressuredetector section. 4) Remove the nuts from the four flange bolts. 5) Hold the capsule assembly by hand and remove the cover flange. 6) Remove the capsule assembly. 7) Clean the capsule assembly or replace with a new one. Reassembling the Capsule Assembly 1) Insert the capsule assembly between the flange bolts, paying close attention to the relative positions of the H (high pressure side) and L (low pressure side) marks on the capsule assembly. Replace the two capsule gaskets with new gaskets. 2) Install the cover flange on the high pressure side, and use a torque wrench to tighten the four nuts uniformly to a torque shown below. Model Torque(N·m) {kgf·m} EJA110A EJA120A 39{4} EJA130A 147 {15} 3) After the pressure-detector section has been reassembled, a leak test must be performed to verify that there are no pressure leaks. 4) Reattach the transmitter section to the pressuredetector section. 5) Tighten the two Allen screws. (Tighten the screws to a torque of 5 N·m) 6) Install the CPU assembly according to Subsection 9.4.2. 7) After completing reassembly, adjust the zero point and recheck the parameters. 9-5 IM 01C21B01-01E 9. MAINTENANCE 9.5 Troubleshooting Pressure-detector section Nut Cover flange Allen screw If any abnormality appears in the measured values, use the troubleshooting flow chart below to isolate and remedy the problem. Since some problems have complex causes, these flow charts may not identify all. If you have difficulty isolating or correcting a problem, contact Yokogawa service personnel. 9.5.1 Basic Troubleshooting Capsule gasket Flange bolt First determine whether the process variable is actually abnormal or a problem exists in the measurement system. Transmitter section F0904.EPS Figure 9.4.3 Removing and Mounting the Pressuredetector Section If the problem is in the measurement system, isolate the problem and decide what corrective action to take. This transmitter is equipped with a self-diagnostic function which will be useful in troubleshooting; see Section 8.5 for information on using this function. : Areas where self-diagnostic offers support 9.4.4 Replacing the Process Connector Gaskets Abnormalities appear in measurement. This subsection describes process connector gasket replacement. (See Figure 9.4.4.) (a) Loosen the two bolts, and remove the process connectors. (b) Replace the process connector gaskets. (c) Remount the process connectors. Tighten the bolts securely and uniformly to a torque of 39 to 49 N·m {4 to 5 kgf·m}, and verify that there are no pressure leaks. YES Is process variable itself abnormal? NO Inspect the process system. Measurement system problem Isolate problem in measurement system. Bolt Process connector YES Process connector gasket Does problem exist in receiving instrument? NO Inspect receiver. F0905.EPS Figure 9.4.4 Removing and Mounting the Process Connector Environmental conditions Transmitter itself Check/correct environmental conditions. Check transmitter. Operating conditions Check/correct operating conditions. F0906.EPS Figure 9.5.1 Basic Flow and Self-Diagnostics 9-6 IM 01C21B01-01E 9. MAINTENANCE 9.5.2 Troubleshooting Flow Charts Output travels beyond 0% or 100%. The following sorts of symptoms indicate that transmitter may not be operating properly. Example : • There is no output signal. • Output signal does not change even though process variable is known to be varying. • Output value is inconsistent with value inferred for process variable. Connect BRAIN TERMINAL and check self-diagnostics. Does the selfdiagnostic indicate problem location? YES Connect BRAIN TERMINAL and check self-diagnostics. NO Refer to error message summary in Subsection 8.5.2 to take actions. YES Does the self-diagnostic indicate problem location? NO Is power supply polarity correct? NO Refer to error message summary in Subsection 8.5.2 to take actions. YES Refer to Section 6.3 to check/correct polarity at each terminal from power supply to the terminal box. NO Is power supply polarity correct? NO Are valves opened or closed correctly? YES Refer to Section 6.3 to check/correct polarity at each terminal from power supply to the terminal box. Are power supply voltage and load resistance correct? YES Fully close equalizing valve, and fully open high pressure and low pressure valves. NO Is there any pressure leak? YES Refer to Section 6.6 for rated voltage and load resistance. NO Fix pressure leaks, paying particular attention to connections for impulse piping, pressure-detector section, etc. NO Are valves opened or closed correctly? YES YES Is impulse piping to high pressure and low pressure side correct? Fully close equalizing valve, and fully open high pressure and low pressure valves. YES NO Refer to individual model user manuals and connect piping as appropriate for the measurement purpose. YES Is there any pressure leak? NO Is zero point adjusted correctly? NO Fix pressure leaks, paying particular attention to connections for impulse piping,pressure-detector section, etc. Is there continuity through the transmitter loop wiring? Do the loop numbers match? YES YES Adjust the zero point. Contact Yokogawa service personnel. NO F0908.EPS Find/correct broken conductor or wiring error. Contact Yokogawa service personnel. F0907.EPS 9-7 IM 01C21B01-01E 9. MAINTENANCE Large output error. Connect BRAIN TERMINAL and check self-diagnostics. Does the selfdiagnostic indicate problem location? NO YES Refer to error message summary in Subsection 8.5.2 to take actions. NO Are valves opened or closed correctly? YES Fully close equalizing valve, and fully open high pressure and low pressure valves. NO Is impulse piping connected correctly? YES Refer to individual model user manuals and connect piping as appropriate for the measurement purpose. Are power supply voltage and load resistance correct? YES Refer to Section 6.6 for rated voltage and load resistance. Is transmitter installed where there is marked variation in temperature? NO YES Provide lagging and/or cooling, or allow adequate ventilation. Were appropriate instruments used for calibration? YES NO Refer to Section 9.2 when selecting instruments for calibration. Is output adjusted correctly? YES NO NO Adjust the output. Contact Yokogawa service personnel. F0909.EPS 9-8 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS 10. GENERAL SPECIFICATIONS 10.1 Standard Specifications Output “”: Two wire 4 to 20 mA DC output with digital communications, linear or square root programmable. BRAIN or HART FSK protocol are superimposed on the 4 to 20 mA signal. Failure Alarm: Output status at CPU failure and hardware error; Up-scale: 110%, 21.6 mA DC or more(standard) Down-scale: -5%, 3.2 mA DC or less -2.5%, 3.6 mA DC or less(Optional code /F1) Refer to IM 01C22T02-01E for FOUNDATION Fieldbus communication type and IM 01C22T0300E for PROFIBUS PA communication type marked with “”. Performance Specifications See General Specifications sheet, GS 01C21B0100E, GS 01C21B03-00E, and GS 01C21B04-00E. Functional Specifications Note: Applicable for Output signal code D and E Span & Range Limits Damping Time Constant (1st order): The sum of the amplifier and capsule damping time constant must be used for the overall time constant. Amp damping time constant is adjustable from 0.2 to 64 seconds. EJA110A and EJA130A: Measurement Span and Range Span L M kPa inH2O (/D1) mbar (/D3) mmH2O (/D4) 0.5 to 10 2 to 40 5 to 100 50 to 1000 Range –10 to 10 –40 to 40 –100 to 100 Span 1 to 100 4 to 400 Range –100 to 100 –400 to 400 –1000 to 1000 –1000 to 1000 Range –500 to 500 –2000 to 2000 –5000 to 5000 –5 to 5 kgf/cm2 Span 0.14 to 14 MPa 20 to 2000 psi 1.4 to 140 bar 1.4 to 140 kgf/cm2 Range –0.5 to 14 MPa –71 to 2000 psi –5 to 140 bar –5 to 140 kgf/cm2 V* H V E 0.3 0.3 0.2 Process Temperature Limits: * Safety approval codes may affect limits. EJA110A, EJA130A –40 to 120°C (–40 to 248°F) EJA120A –25 to 80°C (–13 to 176°F) T1001.EPS Maximum Overpressure: See General Specifications sheet. EJA120A: E M 0.3 Ambient Temperature Limits: * Safety approval codes may affect limits. EJA110A, EJA130A –40 to 85°C (–40 to 185°F) –30 to 80°C (–22 to 176°F) with LCD Display EJA120A –25 to 80°C (–13 to 176°F) * For Wetted parts material code other than S, the ranges are 0 to 14 MPa, 0 to 2000 psi, 0 to 140 bar, and 0 to 140 kgf/cm2. Measurement Span and Range L 0.4 T1003.EPS –10000 to 10000 0.05 to 5 kgf/cm2 H Time Constant (approx. sec) 10 to 1000 100 to 10000 5 to 500 20 to 2000 50 to 5000 Span Capsule (Silicone Oil) kPa inH2O (/D1) mbar (/D3) mmH2O (/D4) Span 0.1 to 1 0.4 to 4 1 to 10 10 to 100 Range –1 to 1 –4 to 4 –10 to 10 –100 to 100 Working Pressure Limits (Silicone Oil) Maximum Pressure Limit: See ‘Model and Suffix Codes’ T1002.EPS Minimum Pressure Limit: Capsule Pressure L, M, H (EJA110A) See Figure 1. M, H (EJA130A) See Figure 1. E (EJA120A) –50 kPa {–7.25 psig} URL is define as the Upper Range Limit from the table above. Zero Adjustment Limits: Zero can be fully elevated or suppressed, within the Lower and Upper Range Limits of the capsule. External Zero Adjustment “”: External zero is continuously adjustable with 0.01% incremental resolution of span. Span may be adjusted locally using the digital indicator with range switch. 10-1 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS Installation Non-wetted Parts Materials: Bolting; SCM435, SUS630, or SUH660 Housing; Low copper cast-aluminum alloy with polyurethane paint (Munsell 0.6GY3.1/2.0) Degrees of Protection IP67, NEMA4X, JIS C0920 immersion proof Cover O-rings; Buna-N Data plate and tag; SUS304 or SUS316(optional) Fill Fluid; Silicone or Fluorinated oil (optional) Weight: 3.9 kg (8.6 lb) without mounting bracket or process connector (EJA110A) Connections: Refer to the ‘Model and Suffix Codes’ to specify the process and electrical connection type. Supply & Load Requirements “”: * Safety approvals can affect electrical requirements. See Section 6.6, ‘Power Supply Voltage and Load Resistance.’ Supply Voltage “”: 10.5 to 42 V DC for general use and flameproof type 10.5 to 32 V DC for lightning protector (Optional code /A) 10.5 to 30 V DC for intrinsically safe, Type n, nonincendive, or non-sparking type Minimum voltage limited at 16.4 V DC for digital communications, BRAIN and HART , EMC Conformity Standards“”: EN61326-1 Class A, Table 2 (For use in industrial lications) EN61326-2-3 Communication Requirements “”: BRAIN Communication Distance; Up to 2 km (1.25 miles) when using CEV polyethylene-insulated PVC-sheathed cables. Communication distance varies depending on type of cable used. Load Capacitance; 0.22 µF or less (see note) Load Inductance; 3.3 mH or less (see note) Input Impedance of communicating device; 10 kΩ or more at 2.4 kHz. < Settings When Shipped > “” As specified in order *1 ‘Linear’ unless otherwise specified in order Display Mode ‘Linear’ unless otherwise specified in order Operation Mode ‘Normal’ unless otherwise specified in order Damping Time ‘2 sec.’ Constant *2 Calibration Range Lower Range Value As specified in order Calibration Range As specified in order Higher Range Value Selected from mmH2O, mmAq, mmWG, Calibration Range mmHg, Pa, hPa, kPa, MPa, mbar, bar, gf/cm2, kgf/cm2, inH2O, inHg, ftH2O, or psi. Units (Only one unit can be specified) Note: For general-use and Flameproof type. For Intrinsically safe type, please refer to ‘Optional Specifications.’ HART Communication Distance; Up to 1.5 km (1 mile) when using multiple twisted pair cables. Communication distance varies depending on type of cable used. Use the following formula to determine cable length for specific applications: L= Tag Number Output Mode T1004.EPS *1: *2: Up to 16 alphanumeric characters (including - and · ) will be entered in the amplifier memory. If using square root output, set damping time constant to 2 sec. or more. 65 x 106 (Cf + 10,000) C (R x C) Where: L = length in meters or feet R = resistance in Ω (including barrier resistance) C = cable capacitance in pF/m or pF/ft Cf = maximum shunt capacitance of receiving devices in pF/m or pF/ft Atmospheric pressure 100{14.5} Working pressure kPa abs {psi abs} Applicable range 10{1.4} Physical Specifications Wetted Parts Materials: Diaphragm, Cover flange, Process connector and Drain/Vent Plug; See ‘Model and Suffix Codes’ Capsule Gasket; Teflon-coated SUS316L Process Connector Gasket; PTFE Teflon (EJA110A and EJA120A) Fluorinated Rubber (EJA110A and EJA120A with Optional code /N2 and /N3 and EJA130A with Process connection code 3 and 4) Glass reinforced Teflon (EJA130A with Process connection code 1 and 2) 2.7{0.38} 1{0.14} -40 (-40) 0 (32) 40 (104) 80 (176) 120 (248) Process temperature °C (°F) F1001.EPS Figure 1. Working Pressure and Process Temperature 10-2 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS 10.2 Model and Suffix Codes Model EJA110A Model Suffix Codes Description EJA110A ························ Differential pressure transmitter Output Signal -D · · · · · · · · · · · · · · · · · · · · · · · -E · · · · · · · · · · · · · · · · · · · · · · · -F · · · · · · · · · · · · · · · · · · · · · · · -G · · · · · · · · · · · · · · · · · · · · · · 4 to 20 mA DC with digital communication (BRAIN protocol) 4 to 20 mA DC with digital communication (HART protocol, see IM 01C22T01-01E) Digital communication (FOUNDATION Fieldbus protocol, see IM 01C22T02-01E) Digital communication (PROFIBUS PA protocol, see IM 01C22T03-00E) Measurement span(capsule) L ····················· M····················· H····················· V····················· Wetted parts material S ··················· H ··················· M ·················· T ··················· A··················· D ··················· B ··················· Process connections 0·················· 1·················· 2·················· 3· · · · · · · · · · · · · · · · · · 4· · · · · · · · · · · · · · · · · · 5· · · · · · · · · · · · · · · · · · 0.5 to 10 kPa {50 to 1000 mmH2O} 1 to 100 kPa {100 to 10000 mmH2O} 5 to 500 kPa {0.05 to 5 kgf/cm2} 0.14 to 14 MPa {1.4 to 140 kgf/cm2} [Body] (Note 3) SCS14A SCS14A SCS14A SCS14A Hastelloy C-276 equiv. (Note 4) Hastelloy C-276 equiv. (Note 4) Monel equivalent (Note 5) Installation Electrical connection Integral indicator Mounting bracket Optional codes -2 · · · · · · · · · · · · · -3 · · · · · · · · · · · · · -6 · · · · · · · · · · · · · -7 · · · · · · · · · · · · · -8 · · · · · · · · · · · · · -9 · · · · · · · · · · · · · 0 2 3 4 5 7 8 9 A C D [Vent plug] SUS316 SUS316 SUS316 SUS316 Hastelloy C-276 Hastelloy C-276 Monel without process connector (Rc1/4 female on the cover flanges) with Rc1/4 female process connector with Rc1/2 female process connector with 1/4 NPT female process connector with 1/2 NPT female process connector without process connector (1/4 NPT female on the cover flanges) Bolts and nuts material A··············· B··············· C··············· [Capsule] SUS316L (Note 1) Hastelloy C-276 (Note 2) Monel (Note 3) Tantalum (Note 3) Hastelloy C-276 (Note 2) Tantalum (Note 2) Monel [Maximum working pressure] 16 MPa {160 kgf/cm2}(Note 6) 16 MPa {160 kgf/cm2}(Note 6) 16 MPa {160 kgf/cm2}(Note 6) SCM435 SUS630 SUH660 Vertical impulse piping type, right side high pressure, process connector upside Vertical impulse piping type, right side high pressure, process connector downside Vertical impulse piping type, left side high pressure, process connector upside Vertical impulse piping type, left side high pressure, process connector downside Horizontal impulse piping type, right side high pressure Horizontal impulse piping type, left side high pressure ··········· ··········· ··········· ··········· ··········· ··········· ··········· ··········· ··········· ··········· ··········· G1/2 female, one electrical connection 1/2 NPT female, two electrical connections without blind plug Pg 13.5 female, two electrical connections without blind plug M20 female, two electrical connections without blind plug G1/2 female, two electrical connections and a blind plug 1/2 NPT female, two electrical connections and a blind plug Pg 13.5 female, two electrical connections and a blind plug M20 female, two electrical connections and a blind plug G1/2 female, two electrical connections and a SUS316 blind plug 1/2 NPT female, two electrical connections and a SUS316 blind plug M20 female, two electrical connections and a SUS316 blind plug D·········· E·········· N·········· A······· B······· J······· C······· D······· K······· N······· Digital indicator Digital indicator with the range setting switch (None) SECC Carbon steel SUS304 SUS316 SECC Carbon steel SUS304 SUS316 (None) / 2-inch pipe mounting (flat type) 2-inch pipe mounting (flat type) 2-inch pipe mounting (flat type) 2-inch pipe mounting (L type) 2-inch pipe mounting (L type) 2-inch pipe mounting (L type) Optional specification T1005.EPS Example: EJA110A-DMS5A-92NN/ Note 1: Diaphragm; Hastelloy C-276. Other wetted parts materials; SUS316L Note 2: Diaphragm and other wetted parts. Note 3: Body; Material of cover flanges and process connectors. Note 4: Indicated material is equivalent to ASTM CW-12MW. Note 5: Indicated material is equivalent to ASTM M35-2. Note 6: For Capsule code L when combined with Wetted parts material code H, M, T, A, D, and B, the maximum working pressure is 3.5 MPa{35 kgf/cm2}. 10-3 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS Model EJA120A Model EJA120A Output Signal Description Suffix Codes . . . . . . . . . . . . . . . . . . . . Differential pressure transmitter (for draft application) -D . . . . . . . . . . . . . . . . . . 4 to 20 mA DC with digital communication (BRAIN protocol) -E . . . . . . . . . . . (Note 1) 4 to 20 mA DC with digital communication (HART protocol) -F . . . . . . . . . . . (Note 4) Digital communication (FOUNDATION Fieldbus protocol) -G . . . . . . . . . . . (Note 5) Digital communication (PROFIBUS PA protocol) Measurement span (capsule) E . . . . . . . . . . . . . . . . . 0.1 to 1 kPa {10 to 100 mmH2O} Wetted parts material S................ 0............. Process connections 1............. 2............. 3............. 4............. 5............. Bolts and nuts material Installation Electrical connection Integral indicator Mounting bracket Optional codes [Body] (Note 3) SCS14A [Capsule] SUS316L (Note 2) [Vent plug] SUS316 without process connector (Rc1/4 female on the cover flanges) with Rc1/4 female process connector with Rc1/2 female process connector with 1/4 NPT female process connector with 1/2 NPT female process connector without process connector (1/4 NPT female on the cover flanges) [Maximum working pressure] A . . . . . . . . . . . . SCM435 50 kPa {0.5 kgf/cm2} B . . . . . . . . . . . . SUS630 50 kPa {0.5 kgf/cm2} . . . . . . . . . . . . SUH660 50 kPa {0.5 kgf/cm2} C . . . . . . . . . . Vertical impulse piping type, right side high pressure, process connector upside -2 -3 . . . . . . . . . . Vertical impulse piping type, right side high pressure, process connector downside -6 . . . . . . . . . . Vertical impulse piping type, left side high pressure, process connector upside -7 . . . . . . . . . . Vertical impulse piping type, left side high pressure, process connector downside -8 . . . . . . . . . . Horizontal impulse piping type, right side high pressure -9 . . . . . . . . . . Horizontal impulse piping type, left side high pressure 0 . . . . . . . . . . G1/2 female, one electrical connection 2 . . . . . . . . . . 1/2 NPT female, two electrical connections without blind plug 3 . . . . . . . . . . Pg 13.5 female, two electrical connections without blind plug 4 . . . . . . . . . . M20 female, two electrical connections without blind plug 5 . . . . . . . . . . G1/2 female, two electrical connections and a blind plug 7 . . . . . . . . . . 1/2 NPT female, two electrical connections and a blind plug 8 . . . . . . . . . . Pg 13.5 female, two electrical connections and a blind plug 9 . . . . . . . . . . M20 female, two electrical connections and a blind plug A . . . . . . . . . . G1/2 female, two electrical connections and a SUS316 blind plug C . . . . . . . . . . 1/2 NPT female, two electrical connections and a SUS316 blind plug D . . . . . . . . . . M20 female, two electrical connections and a SUS316 blind plug D . . . . . . . . Digital indicator E . . . . . . . . Digital indicator with the range setting switch N . . . . . . . . (None) 2-inch pipe mounting (flat type) A . . . . . . . SECC Carbon steel 2-inch pipe mounting (flat type) B . . . . . . . SUS304 2-inch pipe mounting (flat type) J . . . . . . . SUS316 2-inch pipe mounting (L type) C . . . . . . . SECC Carbon steel 2-inch pipe mounting (L type) D . . . . . . . SUS304 2-inch pipe mounting (L type) K . . . . . . . SUS316 N . . . . . . . (None) / Optional specification T1006.EPS Example: EJA120A-DES5A-92NN/ Note 1: Refer to IM 01C22T01-01E for HART Protocol version. Note 2: Diaphragm; Hastelloy C-276. Other wetted parts materials; SUS316L. Note 3: Body; Material of cover flanges and process connectors. Note 4: Refer to IM 01C22T02-01E for Fieldbus communication. Note 5: Refer to IM 01C22T03-00E for PROFIBUS PA communication. 10-4 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS Model EJA130A Model EJA130A Output Signal Measurement span(capsule) Suffix Codes ......................... -D . . . . . . . . . . . . . . . . . . . . . . . -E . . . . . . . . . . . . . . . . (Note 1) -F . . . . . . . . . . . . . . . . (Note 4) -G . . . . . . . . . . . . . . . . (Note 6) M...................... H...................... Wetted parts material S.................... ................... Process connection 0 1................... 2................... 3................... 4................... 5................... Bolts and nuts material Installation Electrical connection Integral indicator Mounting bracket Optional codes A................. B................. C................. -2 . . . . . . . . . . . . . . . . -3 . . . . . . . . . . . . . . . . -6 . . . . . . . . . . . . . . . . -7 . . . . . . . . . . . . . . . . -8 . . . . . . . . . . . . . . . . -9 . . . . . . . . . . . . . . . . 0............... 2............... 3............... 4............... 5............... 7............... 8............... 9............... A............... C............... D............... Description Differential pressure transmitter 4 to 20 mA DC with digital communication (BRAIN protocol) 4 to 20 mA DC with digital communication (HART protocol) Digital communication (FOUNDATION Fieldbus protocol) Digital communication (PROFIBUS PA protocol) 1 to 100 kPa {100 to 10000 mmH2O} 5 to 500 kPa {0.05 to 5 kgf/cm2} [Body] (Note 3) [Capsule] [Vent plug] SUS316 SUS316 SUS316L (Note 2) without process connector (Rc1/4 female on the cover flange) with Rc1/4 female process connector with Rc1/2 female process connector with 1/4 NPT female process connector (Note 5) with 1/2 NPT female process connector (Note 5) without process connector (1/4 NPT female on the cover flanges) [Maximum working pressure] SCM435 32 MPa {320 kgf/cm2} SUS630 32 MPa {320 kgf/cm2} SUH660 32 MPa {320 kgf/cm2} Vertical impulse piping type, right side high pressure, process connector upside Vertical impulse piping type, right side high pressure, process connector downside Vertical impulse piping type, left side high pressure, process connector upside Vertical impulse piping type, left side high pressure, process connector downside Horizontal impulse piping type, right side high pressure Horizontal impulse piping type, left side high pressure G1/2 female, one electrical connection 1/2 NPT female, two electrical connections without blind plug Pg 13.5 female, two electrical connections without blind plug M20 female, two electrical connections without blind plug G1/2 female, two electrical connections and a blind plug 1/2 NPT female, two electrical connections and a blind plug Pg 13.5 female, two electrical connections and a blind plug M20 female, two electrical connections and a blind plug G1/2 female, two electrical connections and a SUS316 blind plug 1/2 NPT female, two electrical connections and a SUS316 blind plug M20 female, two electrical connections and a SUS316 blind plug D . . . . . . . . . . . . . . Digital indicator E . . . . . . . . . . . . . . Digital indicator with the range setting switch N . . . . . . . . . . . . . . (None) 2-inch pipe mounting (flat type) A . . . . . . . . . . . . SECC Carbon steel 2-inch pipe mounting (flat type) B . . . . . . . . . . . . SUS304 2-inch pipe mounting (flat type) J . . . . . . . . . . . . SUS316 2-inch pipe mounting (L type) C . . . . . . . . . . . . SECC Carbon steel 2-inch pipe mounting (L type) D . . . . . . . . . . . . SUS304 2-inch pipe mounting (L type) K . . . . . . . . . . . . SUS316 N . . . . . . . . . . . . (None) / Optional specification T1007.EPS Example: EJA130A-DMS5A-92NN/ Note 1: Refer to IM 01C22T01-01E for HART Protocol version. Note 2: Diaphragm; Hastelloy C-276. Other wetted parts materials; SUS316L. Note 3: Body; Material of cover flanges: SUS316, Process connectors: SCS14A. Note 4: Refer to IM 01C22T02-01E for Fieldbus communication. Note 5: Lower limit of ambient and process temperature is –15°C. Note 6: Refer to IM 01C22T03-00E for PROFIBUS PA communication. 10-5 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS 10.3 Optional Specifications For FOUNDATION Fieldbus explosion protected type, see IM 01C22T02-01E. For PROFIBUS PA explosion protected type, see IM 01C22T03-00E. Item Description Factory Mutual (FM) CENELEC ATEX Code FM Explosionproof Approval *1 Explosionproof for Class I, Division 1, Groups B, C and D Dust-ignitionproof for Class II/III, Division 1, Groups E, F and G Hazardous (classified) locations, indoors and outdoors (NEMA 4X) Temperature class: T6 Amb. Temp.: –40 to 60C (–40 to 140F) FF1 FM Intrinsically safe Approval *1 Intrinsically Safe for Class I, Division 1, Groups A, B, C & D, Class II, Division 1, Groups E, F & G and Class III, Division 1 Hazardous Locations. Nonincendive for Class I, Division 2, Groups A, B, C & D, Class II, Division. 2, Groups E, F & G, and Class III, Division 1 Hazardous Locations. Enclosure: “NEMA 4X”, Temp. Class: T4, Amb. Temp.: –40 to 60C (–40 to 140F) Intrinsically Safe Apparatus Parameters [Groups A, B, C, D, E, F and G] Vmax=30 V, Imax=165 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 H [Groups C, D, E, F and G] Vmax=30 V, Imax=225 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 H FS1 Combined FF1 and FS1 *1 FU1 CENELEC ATEX (KEMA) Flameproof Approval *2 Certificate: KEMA 02ATEX2148 II 2G EExd IIC T4, T5, T6 Amb. Temp.: T5; –40 to 80C ( –40 to 176F), T4 and T6; –40 to 75C ( –40 to 167F) Max. process Temp.: T4; 120C (248F), T5; 100C (212F), T6; 85C (185F) KF2 CENELEC ATEX (KEMA) Intrinsically safe Approval *2 Certificate: KEMA 02ATEX1030X II 1G EEx ia IIC T4, Amb. Temp.: –40 to 60C (–40 to 140F) Ui=30 V, Ii=165 mA, Pi=0.9 W, Ci=22.5 nF, Li=730 H KS2 Combined KF2, KS2 and Type n *2 Type n II 3G Ex nL IIC T4, Amb. Temp.: –40 to 60°C (–40 to 140°F) Ui=30 V DC, Ci=22.5 nF, Li=730 µH Dust II 1D maximum surface temperature T65°C (149F) {Tamb.: 40°C (104F)}, T85°C (185F) {Tamb.: 60°C (140F)}, T105°C (221F) {Tamb.: 80°C (176F)} KU2 T1008-1.EPS *1: *2: Applicable for Electrical connection code 2 and 7 (1/2 NPT female). Applicable for Electrical connection code 2, 4, 7 and 9 (1/2 NPT and M20 female). 10-6 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS Item Canadian Standards Association (CSA) Description Code CSA Explosionproof Approval *1 Certificate: 1089598 Explosionproof for Class I, Division 1, Groups B, C and D Dustignitionproof for Class II/III, Division 1, Groups E, F and G Division2 ‘SEALS NOT REQUIRED’ , Temp. Class: T4, T5, T6 Encl Type 4x Max. Process Temp.: T4; 120C (248F), T5; 100C (212F), T6; 85C (185F) Amb. Temp.: –40 to 80C (–40 to 176F) Process Sealing Certification Dual seal certified by CSA to the requirement of ANSI/ISA 12.27.01 No additional sealing required. Primary seal failure annunciation : at the zero adjustment screw CSA Intrinsically safe Approval *1 Certificate: 1053843 Intrinsically Safe for Class I, Groups A, B, C and D Class II and III, Groups E, F and G Nonincendive for Class I, Division 2, Groups A, B, C and D Class II, Division 2, Groups F and G and Class III (not use Safety Barrier) Encl Type 4x, Temp. Class: T4, Amb. Temp.: –40 to 60C (–40 to 140F) Vmax=30 V, Imax=165 mA, Pmax=0.9 W, Ci=22.5 nF, Li=730 H Process Sealing Certification Dual seal certified by CSA to the requirement of ANSI/ISA 12.27.01 No additional sealing required. Primary seal failure annunciation : at the zero adjustment screw Combined CF1 and CS1 *1 CF1 CS1 CU1 *2 IECEx Scheme IECEx Intrinsically safe, type n and Flameproof Approval Intrinsically safe and type n Certificate: IECEx KEM 06.0007X Ex ia IIC T4, Ex nL IIC T4 Enclosure: IP67 Amb. Temp.: –40 to 60C (–40 to 140F), Max. Process Temp.: 120C (248F) Electrical Parameters: [Ex ia] Ui=30 V, Ii=165 mA, Pi=0.9 W, Ci=22.5 nF, Li=730 H [Ex nL] Ui=30 V, Ci=22.5 nF, Li=730 H Flameproof Certificate: IECEx KEM 06.0005 Ex d IIC T6...T4 Enclosure: IP67 Max.Process Temp.: T4;120C (248F), T5;100C (212F), T6; 85C (185F) Amb.Temp.: –40 to 75C (–40 to 167F) for T4, –40 to 80C (–40 to 176F) for T5, –40 to 75C (–40 to 167F) for T6 SU2 T1008-2.EPS *1: *2: Applicable for Electrical connection code 2 and 7 (1/2 NPT female). Applicable for Electrical connection code 2, 4 and 7 (1/2 NPT and M20 female). 10-7 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS Item Description Code Amplifier cover only P Amplifier cover and terminal cover, Munsell 7.5 R4/14 PR Epoxy resin-baked coating X1 316 SST exterior parts Exterior parts on the amprifier housing (nameplates, tag plates, zero-adjustment screw, stopper screw) will become 316 or 316L SST. HC Lightning protector Transmitter power supply voltag: 10.5 to 32 V DC (10.5 to 30 V DC for intrinsically safe type, 9 to 32 V DC for FOUNDATION Fieldbus and PROFIBUS PA communication type.) Allowable current: Max. 6000 A (1!40 s), Repeating 1000 A (1!40 s) 100 times A Degrease cleansing treatment K1 Degrease cleansing treatment with fluorinated oilfilled capsule. Operating temperature –20 to 80 °C K2 Degrease cleansing and dehydrating treatment K5 Degrease cleansing and dehydrating treatment with fluorinated oilfilled capsule. Operating temperature –20 to 80 °C K6 P calibration ( psi unit ) D1 Color change Painting Coating change Oil-prohibited use Oil-prohibited use with dehydrating treatment Calibration units ( See Table for Span and Range Limits.) bar calibration ( bar unit ) M calibration (kgf/cm2 unit ) D3 D4 Sealing treatment to SUS630 nuts Sealant ( liquid silicone rubber ) is coated on surfaces of SUS630 nuts used for cover flange mounting. Y Long vent Total vent plug Length: 112 mm (standard, 32 mm), Material: SUS316 U Fast response *4 Failure alarm down-scale *1 Update time: 0.125 sec or less, see GS for response time F1 Output status at CPU failure and hardware error is –5%, 3.2 mA or less. C1 Output signal limits: 3.8 mA to 20.5 mA NAMUR NE43 compliant *1 Failure alarm down-scale: output status at CPU failure and hardware error is –5%, 3.2 mA or less. C2 Failure alarm up-scale: output status at CPU failure and hardware error is 110%, 21.6 mA or more. C3 Stainless steel amplifier housing Amplifier housing material: SCS14A stainless steel (equivalent to SUS316 cast stainless steel or ASTM CF-8M) E1 Gold-plate Configuration Gold-plated diaphragm Custom software configuration (Applicable for Model EJA110A and EJA130A) A1 R1 Without drain and vent plugs N1 N1 and Process connection on both sides of cover flange with blind kidney flanges on back N2 N1, N2, and Mill certificate for cover flange, diaphragm, capsule body, and blind kidney flange N3 Body option Stainless steel tag plate JIS SUS 304 stainless steel tag plate wired onto transmitter High Accuracy type High Accuracy (Applicable for Model EJA120A) HAC European Pressure Equipment Directive *2 PED 97/23/EC (Applicable for Model EJA130A) CATEGORY: III, Module: H, Type of Equipment: Pressure Accessory - Vessel, Type of Fluid: Liquid and Gas, Group of Fluid: 1 and 2 PE3 Cover flange M01 Mill Certificate N4 Cover flange, Process connector Test Pressure: 3.5 MPa{35 Pressure test/Leak test Certificate M11 kgf/cm2} T01 Test Pressure: 16 MPa{160 kgf/cm2} Nitrogen(N2) Gas *3 T12 Test Pressure: 50 kPa{0.5 kgf/cm2} Retention time: 10 minutes T04 Test Pressure: 32 MPa{320 kgf/cm2} T09 T1009.EPS *1: *2: *3: *4: Applicable for Output signal code D and E. The hardware error indicates faulty amplifier or capsule. When combining with Optional code F1, output status for down-scale is –2.5%, 3.6 mA DC or less. Lower limit of process temperature is –30C when Bolts and nuts material code A is selected. Applicable for EJA110A and EJA120A. For EJA130A, the test fluid is water or Nitrogen (N2) gas. Applicable for Output signal code D and E. Write protection switch is attached for Output code E. 10-8 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS 10.4 Dimensions Model EJA110A and EJA120A Vertical Impulse Piping Type Process connector upside (INSTALLATION CODE ‘6’) (For CODE ‘2’, ‘3’ or ‘7’, refer to the notes below.) Unit: mm (approx. inch) Process connection (Optional) 259(10.20) 197 (7.76) 146 (5.75) 110 (4.33) Low pressure side (Note 1) 54 (2.13) ø78 (3.07) 46 (1.81) Process connectors 148 (5.83) High pressure side 102 (4.02) 234(9.21) 72 (2.83) 97 (3.82) External indicator conduit connection Blind plug (Optional) Terminal side Internal indicator (Optional) 53 ( 2.09) Ground terminal Conduit connection Vent/Drain plugs 9(note 3) (0.35) Zero adjustment Shrouding bolt (Note 4) Mounting bracket (L-type, Optional) 2-inch pipe (O.D. 60.5 mm) F1002.EPS Horizontal Impulse Piping Type (INSTALLATION CODE ‘9’) (For CODE ‘8’, refer to the notes below.) 110 (4.33) Internal indicator (Optional) 162 (6.38) 197 (7.76) External indicator conduit connection Blind plug (Optional) Conduit connection 9(note3) (0.35) 124 (4.88) Process connections Terminal side Ground terminal High pressure side 46 (1.81) Zero adjustment 146 (5.75) 72 (2.83) ø78 (3.07) 94 (3.70) Low pressure side (Note 1) Vent plugs 54 (2.13) 128 (5.04) Drain plugs 47 (1.85) 125 (4.92) Process connector (Optional) 2-inch pipe (O.D. 60.5mm) Mounting bracket (Flat-type, Optional) F1003.EPS Note 1: When INSTALLATION CODE ‘2’, ‘3’ or ‘8’ is selected, high and low pressure side on above figure are reversed. (i. e. High pressure side is on the left side.) Note 2: When INSTALLATION CODE ‘3’ or ‘7’ is selected, process connetion and mounting bracket on above figure are reversed. Note 3: 15 mm (0.59 inch) for right side high pressure. (for CODE ‘2’, ‘3’ or ‘8’) 12 mm (0.47 inch) for EJA120A. Note 4: Applicable only for ATEX and IECEx Flameproof type. 10-9 IM 01C21B01-01E 10. GENERAL SPECIFICATIONS Model EJA130A Vertical Impulse Piping Type Process connector upside (INSTALLATION CODE ‘6’) (For CODE ‘2’, ‘3’ or ‘7’, refer to the notes below.) Unit: mm (approx. inch) 259(10.20) 132(5.20) 200(7.87) High pressure side 146(5.75) Process connection 54 (2.13) Low pressure side (Note 1) 192(7.56) ø78 (3.07) 68(2.68) Internal indicator (Optional) 124(4.88) 279(10.98) 94(3.70) 97(3.82) Conduit connection Zero adjustment Ground terminal 53(2.09) Terminal side 9 (note3) (0.35) Shrouding bolt (Note 4) Mounting bracket (L-type) Vent plug Drain plug 2B pipe(ø60.5) F1004.EPS Horizontal Impulse Piping Type (INSTALLATION CODE ‘9’) (For CODE ‘8’, refer to the notes below) 110(4.33) Zero adjustment 200(7.87) Vent plug 124(4.88) High pressure side Process connection 68(2.68) (note3) 9 (0.35) 146(5.75) Conduit connection ø78 (3.07) 94(3.70) 162(6.38) 116(4.57) Ground terminal Low pressure side (Note 1) Drain plug 54(2.13) 154(6.06) 169(6.65) 47 (1.85) 2B pipe(Ø60.5) Mounting bracket (Flat-type) F1005.EPS Note 1: When INSTALLATION CODE ‘2’, ‘3’ or ‘8’ is selected, high and low pressure side on above figure are reversed. (i. e. High pressure side is on the right side.) Note 2: When INSTALLATION CODE ‘3’ or ‘7’ is selected, process connection and mounting bracket on above figure are reversed. Note 3: 9 mm (0.35 inch) for right side high pressure type. (CODE ‘2’, ‘3’ or ‘8’). Note 4: Applicable only for ATEX and IECEx Flameproof type. 10-10 IM 01C21B01-01E Customer Maintenance Parts List DPharp EJA Series Transmitter Section 2 5 4 11 A 10 3 12 13 1 2 2 1 14 A 6 7-2 7-1 Item Part No. Qty 1 Bellow F9341RA F9341RJ F9341JP Below 2 2 3 2 1 6 7-1 7-2 8 9 F9341AR — Bellow F9900RG F9900RR F9341KL Below F9342AB F9342AL F9342AF F9342AM F9342BF F9342BG F9900RP Y9612YU 9 Description Cover Cast-aluminum alloy SCS14A stainless steel O-ring Case Assembly (Note 1) Cast-aluminum alloy for G1/2 Cast-aluminum alloy for G1/2 (two electrical connections) Cast-aluminum alloy for 1/2 NPT (two electrical connections) Cast-aluminum alloy for M20 (two electrical connections) Cast-aluminum alloy for Pg13.5 (two electrical connections) F9341AA F9341AC F9341AE F9341AH F9341AJ 4 5 8 1 4 1 1 1 2 2 SCS14A stainless steel for 1/2 NPT (two electrical connections) Name Plate Screw For cast-aluminum alloy case assembly For SCS14A stainless steel case assembly Tag Plate CPU Assembly For BRAIN protocol version For HART protocol version For BRAIN protocol version(Optional code /F1) For HART protocol version with write protection switch (Optional code /F1) For FOUNDATION Fieldbus protocol version For FOUNDATION Fieldbus protocol version with PID/LM function (Optional code /LC1) Cap Screw Screw 10 Below F9340NW F9340NX G9330DP G9612EB 1 Plug For Pg13.5 For M20 For G1/2 For 1/2 NPT 11 Bellow F9341FM F9341FJ Below F9342BL 1 Cover Assembly Cast-aluminum alloy SCS14A stainless steel LCD Board Assembly Without range-setting switch 12 13 14 F9342BM F9342MK F9300PB 5 1 2 2 For integral indicator With range-setting switch Mounting Screw Label (Note 1) Applicable for BRAIN and HART protocol versions (Output signal code D and E). For FOUNDATION Fieldbus protocol version (Output signal code F), consult Yokogawa local office. All Rights Reserved, Copyright © 1997, Yokogawa Electric Corporation. Subject to change without notice. Printed in Japan. Yokogawa Electric Corporation CMPL 01C21A01-02E 11th Edition: Oct. 2008(KP) Customer Maintenance Parts List Model EJA110A, EJA120A and EJA130A Differential Pressure Transmitter (Pressure-detector Section) Horizontal Impulse Piping Type 15 2 11–1 18 19 16 1 3 4–1 4–1 3 5 10–1 6 7 12–1 21 12–2 13–1 22 For EJA130A 14 11–2 10–2 4–2 13–3 4–2 12–3 13–2 All Rights Reserved, Copyright © 1999, Yokogawa Electric Corporation. CMPL 01C21B00-01E 5th Edition: May 2002(YK) Yokogawa Electric Corporation 2 Vertical Impulse Piping Type 14 3 13–1 4–1 1 11–1 3 12–1 4–1 2 21 8 10–1 9 22 18 20 15 17 For EJA130A 13–3 13–2 12–3 11–2 4–2 4–2 10–2 July 2001 Subject to change without notice. Printed in Japan. CMPL 01C21B00-01E 3 Item 1 2 3 4-1 4-2 5 6 7 8 Part No. — F9300AJ Below F9340GA F9340GC F9340GE F9340GF F9300FD F9300FR Below Qty 1 1 2 2 10-1 10-2 11-1 11-2 Capsule Assembly (see Table 1, Table 2 and Table 3 on page 5) (Note 1) O-Ring Gasket (for EJA110A with Wetted Teflon-coated SUS316L Stainless Steel Teflon-coated SUS316L Stainless Steel (degreased) Parts Material code S) (for EJA110A with Wetted Parts Material PTFE Teflon PTFE Teflon (degreased) code H, M, T, A, D and B and EJA120A) Teflon-coated SUS316L Stainless Steel Teflon-coated SUS316L Stainless Steel (degreased) (for EJA130A) Cover Flange for EJA110A and EJA120A (Note 2) F9340VA F9340VB F9340VC F9340VD F9340VP Rc 1/4 1/4 NPT Rc 1/4 1/4 NPT Rc 1/4 F9340VR F9340VN F9340VQ F9340VS F9340VT 1/4 NPT Rc 1/4 1/4 NPT Rc 1/4 1/4 NPT F9340VU F9340VV F9340TP F9340TR F9340TN Rc 1/4 1/4 NPT Rc 1/4 1/4 NPT Rc 1/4 F9340TQ Below F9340UA F9340UC F9340UH F9340UJ Below F9340SA F9340SB F9340SE F9340SF F9340SS F9340ST Below D0114PB F9340SK F9270HG Below F9200CS D0114RZ F9340SL F9340SM F9340SW D0117MS Below 2 2 2 2 2 F9340SC F9340SD F9340SG F9340SH F9340SU 9 Description F9340SV Below F9270HE F9340SJ D0117MR Below F9340AB F9340AC F9340AQ Below F9340AF F9340AG F9340AS Below F9275KL F9275KH F9340BQ Below F9300GB F9300GD F9340BS 4 4 4 4 Hastelloy C-276 equivalent (for EJA110A with Wetted Parts Material code A and D) For Vertical Impulse Piping Type Monel equivalent (for EJA110A with Wetted Parts Material code B) For Horizontal Impulse Piping Type Monel equivalent (for EJA110A with Wetted Parts Material code B) For Vertical Impulse Piping Type 1/4 NPT Cover Flange for EJA130A (Note 2) Rc 1/4 SUS316 Stainless Steel (for Horizontal Impulse Piping Type) Rc 1/4 SUS316 Stainless Steel (for Vertical Impulse Piping Type) 1/4 NPT SUS316 Stainless Steel (for Horizontal Impulse Piping Type) 1/4 NPT SUS316 Stainless Steel (for Vertical Impulse Piping Type) Vent Plug R 1/4 SUS316 Stainless Steel (for EJA110A with Wetted Parts 1/4 NPT Material code S, H, M and T, EJA120A and EJA130A) R 1/4 Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D) 1/4 NPT R 1/4 Monel (for EJA110A with Wetted Parts Material code B) 1/4 NPT Vent Screw SUS316 Stainless Steel (for Models except EJA110A with Wetted Parts Material codes A, D and B) Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D) Monel (for EJA110A with Wetted Parts Material code B) Drain Plug (Note 2) R 1/4 SUS316 Stainless Steel (for EJA110A with Wetted Parts 1/4 NPT Material code S, H, M and T, EJA120A and EJA130A) R 1/4 Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D) 1/4 NPT R 1/4 Monel (for EJA110A with Wetted Parts Material code B) 1/4 NPT Drain/Vent Plug R 1/4 1/4 NPT R 1/4 1/4 NPT R 1/4 2 SCS14A Stainless Steel (for EJA110A with Wetted Parts Material code S) For Horizontal Impulse Piping Type SCS14A Stainless Steel (for EJA110A with Wetted Parts Material code S) For Vertical Impulse Piping Type SCS14A Stainless Steel (for EJA110A with Wetted Parts Material code H, M and T and EJA120A) For Horizontal Impulse Piping Type SCS14A Stainless Steel (for EJA110A with Wetted Parts Material code H, M and T and EJA120A) For Vertical Impulse Piping Type Hastelloy C-276 equivalent (for EJA110A with Wetted Parts Material code A and D) For Horizontal Impulse Piping Type SUS316 Stainless Steel (for EJA110A with Wetted Parts Material code S, H, M and T, EJA120A and EJA130A) Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D) Monel (for EJA110A with Wetted Parts Material code B) 1/4 NPT Drain/Vent Screw SUS316 Stainless Steel (for Models except EJA110A with Wetted Parts Material code A, D and B) Hastelloy C-276 (for EJA110A with Wetted Parts Material code A and D) Monel (for EJA110A with Wetted Parts Material code B) Bolt (for EJA110A and EJA120A) SCM435 Chrome Molybdenum Steel SUS630 Stainless Steel SUH660 Stainless Steel Bolt (for EJA130A) SCM435 Chrome Molybdenum Steel SUS630 Stainless Steel SUH660 Stainless Steel Nut (for EJA110A and EJA120A) SCM435 Chrome Molybdenum Steel SUS630 Stainless Steel SUH660 Stainless Steel Nut (for EJA130A) SCM435 Chrome Molybdenum Steel SUS630 Stainless Steel SUH660 Stainless Steel July 2001 Subject to change without notice. Printed in Japan. CMPL 01C21B00-01E 4 Item Part No. 12-1 Below D0114RB U0102XC Below F9340GN 12-2 12-3 13-1 F9340GP Below F9340GN F9340GP F9202FJ F9201HA Below F9340XY F9340XW F9340XZ Qty 2 2 2 2 F9340XX F9340WY F9340WW F9340WZ F9340WX 13-2 13-3 14 15 16 17 F9340TY F9340TW F9340TZ F9340TX Below F9340XT F9340XS Below F9271FD F9271FC Below X0100MN F9273DZ F9340AZ Below F9270AY F9273CZ Below F9270AW F9300TJ F9300TA Below F9340EA F9340EB F9340EC Description Gasket (for EJA110A and EJA120A) PTFE Teflon PTFE Teflon (degreased) Gasket (for EJA110A and EJA120A with Optional code /N2 and /N3) Fluorinated Rubber Fluorinated Rubber (degreased) Gasket (for EJA130A) Fluorinated Rubber Fluorinated Rubber (degreased) Glass Reinforced Teflon For Process connection code 1 and 2 Glass Reinforced Teflon (degreased) Process Connector (for EJA110A and EJA120A)(Note 2) Rc 1/4 Rc 1/2 SCS14A Stainless Steel (for EJA110A with Wetted 1/4 NPT Parts Material code S, H, M and T and EJA120A) 1/2 NPT Rc 1/4 Rc 1/2 1/4 NPT 1/2 NPT 2 2 4 4 1 1 For Process connection code 3 and 4 Hastelloy C-276 equivalent (for EJA110A with Wetted Parts Material code A and D) Rc 1/4 Rc 1/2 Monel equivalent (for EJA110A with Wetted Parts Material code B) 1/4 NPT 1/2 NPT Process Connector (for EJA130A with Process connection code 3 and 4)(Note 2) 1/4 NPT SCS14A Stainless Steel 1/2 NPT Process Connector (for EJA130A with Process connection code 1 and 2)(Note 2) Rc 1/4 SUS316 Stainless Steel Rc 1/2 Bolt SCM435 Chrome Molybdenum Steel SUS630 Stainless Steel SUH660 Stainless Steel Bolt S15C Carbon Steel SUS XM7 Stainless Steel Bracket Assembly (Flat type) SECC Carbon Steel SECC Carbon Steel (for Epoxy resin-baked coating) SUS304 Stainless Steel Bracket Assembly (L type) SECC Carbon Steel SECC Carbon Steel (for Epoxy resin-baked coating) SUS304 Stainless Steel 18 19 D0117XL-A Below F9270AX F9300TN F9300TE 1 1 U-Bolt/Nut Assembly, SUS304 Stainless Steel Bracket (Flat type) SECC Carbon Steel SECC Carbon Steel (for Epoxy resin-baked coating) SUS304 Stainless Steel 20 1 21 Below F9340EF F9340EG F9340EM Below 2 Bracket (L type) SECC Carbon Steel SECC Carbon Steel (for Epoxy resin-baked coating) SUS304 Stainless Steel Vent Plug (degreased), SUS316 Stainless Steel 22 F9275EC F9275ED F9275EE 2 R 1/4 1/4 NPT Needle Assembly (degreased), SUS316 Stainless Steel (Note 1) In case of degrease cleansing treatment (Optional code/K1 or K5), consult YOKOGAWA local office. (However, see Table 1, Table 2 and Table 3 in case of Optional code/K2 or K6) (Note 2) In case of degrease cleansing treatment (Optional code/K1, K2, K5 or K6), consult YOKOGAWA local office. May 2002 Subject to change without notice. Printed in Japan. CMPL 01C21B00-01E 5 Capsule Assembly Part Number EJA110A Table 1. Capsule Assembly Part Number (Item 1) For General-use type, Flameproof type and Intrinsically safe type Installation of Transmitter High Pressure Side Horizontal Impulse Piping Type Right Left Vertical Impulse Piping Type Right Left Capsule Code L M H V L M H V L M H V L M H V S(*1) F9349AA F9349BA F9349CA F9349DA F9349AB F9349BB F9349CB F9349DB F9349AC F9349BC F9349CC F9349DC F9349AD F9349BD F9349CD F9349DD Wetted Parts Material Code H, A T, D S(*2) F9349AE F9349AJ F9352AA F9349BE F9349BJ F9352BA F9349CE F9349CJ F9352CA F9349DE F9349DJ F9352DA F9349AF F9349AK F9352AB F9349BF F9349BK F9352BB F9349CF F9349CK F9352CB F9349DF F9349DK F9352DB F9349AG F9349AL F9352AC F9349BG F9349BL F9352BC F9349CG F9349CL F9352CC F9349DG F9349DL F9352DC F9349AH F9349AM F9352AD F9349BH F9349BM F9352BD F9349CH F9349CM F9352CD F9349DH F9349DM F9352DD M, B F9349AN F9349BN F9349CN F9349DN F9349AP F9349BP F9349CP F9349DP F9349AQ F9349BQ F9349CQ F9349DQ F9349AR F9349BR F9349CR F9349DR EJA120A Table 2. Capsule Assembly Part Number (Item 1) For General-use type, Flameproof type and Intrinsically safe type Installation of Transmitter Horizontal Impulse Piping Type Vertical Impulse Piping Type High Pressure Side Right Left Right Left Capsule Code E E E E Part No. (*1) F9349EA F9349EB F9349EC F9349ED Part No. (*2) F9352EA F9352EB F9352EC F9352ED EJA130A Table 3. Capsule Assembly Part Number (Item 1) For General-use type, Flameproof type and Intrinsically safe type Installation of Transmitter Horizontal Impulse Piping Type Vertical Impulse Piping Type High Pressure Side Right Left Right Left Capsule Code M H M H M H M H Part No. (*1) F9359AA F9359BA F9359AB F9359BB F9359AC F9359BC F9359AD F9359BD Part No. (*2) F9359EA F9359FA F9359EB F9359FB F9359EC F9359FC F9359ED F9359FD *1. Silicone oil filled capsule (Standard) *2. Fluorinated oil filled capsule (for oil-prohibited use: Optional code /K2 or K6) July 2001 Subject to change without notice. Printed in Japan. CMPL 01C21B00-01E REVISION RECORD Title: Model EJA110A, EJA120A and EJA130A Differential Pressure Transmitter Manual No.: IM 01C21B01-01E Edition Date Page 1st Jun. 1997 – 2nd Mar. 1998 CONTENTS 1-1 5-3 6-1 11-1 11-3 11-7 2-9+ CMPL 3rd Sep. 1998 2-13 8-18 11-1 11-3 11-4 11-5 CMPL 4th Oct. 1999 - 2-8 8-4 10-3 CMPL 5th Sep. 2000 2-8 8-5 9-5 10-2 10-3 10-4 10-5 10-6 10-7 Revised Item New publication Page 3 1 • Add REVISION RECORD. • Add ‘NOTE’ notice for FOUNDATION Fieldbus and HART protcol versions. 5.1.1 • Correct the mounting procedure for Direct-Mounting Type 3valve Manifold. 6.1 • Add Item to the Wiring Precautions. 11.1 • Add FOUNDATOIN Fieldbus protocol. 11.2 • Add Output signal code F and Wetted parts material code A and D. 11.3 • Add Optional code A1. • Change the figure of terminal configuration. CMPL 1C21A1-02E 1st 2nd Page 2 • Add Item 7-2. CMPL 1C21B1-01E 1st 2nd Page 3 • Add Part No. to Item 3, 4, 5, 6, 7, 8, 9, and 13. Page 4 • Add Wetted parts material code A and D. CMPL 1C21B3-01E 1st 2nd Page 3, 4 • Add Optional code K5 and K6. CMPL 1C21B4-01E 1st 2nd Page 3, 4 • Delete Optional code K5 and K6. 2.10 8.3.2(11) 11.1 11.2 • Delete EMC Conformity Standards Tables. • Correction made in BURN OUT figure. • Add Capsule code V. • Add Capsule code V. • Add Wetted parts material code M. • Add Electrical connection code 7, 8, and 9. • Add Electrical connection code 7, 8, and 9. • Add Electrical connection code 7, 8, and 9. CMPL 1C21A1-02E 2nd 3rd Page 2 • Add Part No. to Item 3 (For PG13.5 and M20). • Add Part No. to Item 10 (For 1/2NPT, PG13.5, and M20). CMPL 1C21B1-01E 2nd 3rd Page 4 • Add Capsule code V and Wetted parts material code M to Table 1. CMPL 1C21B4-01E 2nd 3rd Page 3 • Add Part No. to Item 13 (For Rc1/4 and Rc1/2). • Add Part No. to Item 4, 5, 7, and 8 (For Rc1/4). Revised a book in a new format. (The location of contents and the associated page numbers may not coincide with the one in old editions.) 2.10 • Add AS/NZS 2064 1/2 to EMI, EMC Conformity Standards. 8.3.1 • Move Parameter Summary table to Chapter 8. 10.2 • Add Wetted parts material code B. CMPL 1C21A1-02E 3rd 4th • Change a format. CMPL 1C21B0-01E 1st • Combine CMPL 1C21B1-01E, 1C21B3-01E, and 1C21B4-01E. 2.9.4b 8.3.1 9.4.3 10.1 10.2 10.3 • Change contents of NOTE 1 and 4. • Add footnote 2 and 3. • Add table for tightning torque for cover flange bolts. • Add calibration units of Pa and hPa. • Add Bolts and nuts material code C. • Add Bolts and nuts material code C. • Add Bolts and nuts material code C and footnote 5. • Add Amb. Temp. for T6: –40 to 75°C under /KF1. • Add Optional code /F1, /N1, /N2, /N3, /N4, and /R1 REVISION RECORD.EPS IM 01C21B01-01E Edition Date Page 5th (Continued) Sep. 2000 CMPL 6th July 2001 2-10 8-4, 8-5 10-3 CMPL Revised Item CMPL 1C21A1-02E 4th 5th(Manual Change) • Add part numbers to 7-1 CPU Assembly. F9342AF and F9342AM CMPL 1C21A1-02E 5th 6th • Add part numbers to 7-2 CPU Assembly. F9342BG • Change part number of 7-1 CPU Assembly. F9342BC → F9342BB • Change part number of 10 Plug G9330DK → G9330DP CMPL 1C21B0-01E 1st 2nd(Manual Change) Page 3 • Add part number to 10-1 and 10-2 Bolt. F9340AQ and F9340AS • Add part number to 11-1 and 11-2 Nut. F9340BQ and F9340BS CMPL 1C21B0-01E 2nd 3rd Page 4 • Add part number to 14 Bolt. F9340AZ 2.10 8.3.1 • Change EMC Conformity number. • Add footnote (*4) to B40, Maximum static pressure in Parameter Summary. 10.2 • Change the maximum working pressure to 16 MPa. CMPL 1C21A1-02E 6th 7th(Manual Change) • Change Part No. of 7-1 CPU Assembly for BRAIN protocol. F9342BB → F9342AB CMPL 1C21A1-02E 7th 8th(Manual Change) • Change Part No. of 7-1 CPU Assembly for HART protocol. F9342BH → F9342AL CMPL 1C21A1-02E 8th CMPL 01C21A01-02E 9th • Delete Part No. of 4 Name Plate. • Change Part No. of 5 Screw. F9303JU → Y9303JU CMPL 1C21B0-01E 3rd CMPL 01C21B00-01E 4th 7th May 2002 1-2 2-7 10-6 10-7 1.1 2.9.4 10.3 • Add “1.1 For Safety Using.” • Add descriptions based on ATEX directive. • Add Optional code K2. • Add Optional code C2 and C3. 8th Apr. 2003 2-8 2-10 10-6 10-7 2.9.4 2.11 10.3 10.3 • Add Option code KU2. • Add PED (Pressure Equipment Directive). • Add Option code KU2. • Add Option code PE3. 9th Apr. 2006 1-2 1-3 2-6 2-11 10-6, 10-7 10-7 10-8 1.1 1.3 2.9.3 2.12 10.3 • Add (e) Explosion Protected Type Instrument and (f) Modification • Add “1.3 ATEX Document” • Add “IECEx Certification” and delete “SAA Certification” • Add Low Voltage Directive • Add Certificate numbers and Applicable standards • Add option code /SU2 and delete option code /SU1 • Add option code /PR 10th Jan. 2008 1-1 1-4 2-3+ 2-10 4-4 5-4 8-15 9-3 10-1+ 10-6,-7 CMPL • Add direct current symbol. • Add 11 European languages for ATEX documentation. 2.9.1 • Add applicable standard and certificate number for appovals. 2.10 • Add EMC caution note. 4.6 • Add section of changing the direction of integral indicator. 5.2 • Delete impulse connection examples for tank. 8.3.3 (15) • Add figure for A40. 9.4.1 • Add figure of integral indicator direction. 10.1,10.2 • Add PROFIBUS PA communication type. 10.3 • Delete applicable standard from the table. CMPL 01C21A01-02E 9th CMPL 01C21A01-02E 10th • Delete logo from the tag plate. REVISION RECORD2.EPS IM 01C21B01-01E Edition Date Page 11th (Continued) Oct. 2008 2-9 2-11 7-1 8-4, 8-5 8-6 8-9 and later 8-19 9-1 9-5 10-3 through 10-5 10-7, 10-8 10-9, 10-10 CMPL Revised Item 2.9.4 2.10 7.1 • Change explosion protection marking for type n from EEx to Ex. • Update EMC conformity standards. • Modify layout. • Change the maximum working pressure to 16 MPa. 8.3.1 • Add new parameters. 8.3.2 • Add items in table 8.3.1. 8-3.3 • Add (6)Change Output Limits and (17)Span Adjustment. Renumber the items. 8.5.2 • Modify descriptions and notes for Er.01. 9.3 • Add note for calibration. 9.4.3 • Add note for cleaning. 10.2 • Add new suffix codes. 10.3 • Add sealing statement for CSA standards. Add /HC. 10.4 • Correct errors. CMPL 01C21A01-02E 10th 11th • Change Part No. of items 5 and 8. REVISION RECORD3.EPS IM 01C21B01-01E ">
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Key features
- Precise Factory Calibration
- Differential Pressure Measurement
- User-Friendly Operation
- Comprehensive User Manual
- Detailed Installation and Wiring Instructions
- Safety Precautions for Hazardous Environments
- Troubleshooting Guide
- Maintenance and Repair Procedures
Frequently asked questions
The maximum working pressure for the EJA120A differential pressure transmitter is 50 kPa {0.5 kgf/cm2}.
The ambient temperature range for the EJA Series pressure transmitters without an integral indicator is –40 to 85°C. For transmitters with an integral indicator, the range is –30 to 80°C.
Explosion-protected transmitters can be installed in hazardous areas according to the types of gases for which they are certified. Refer to Section 2.9 "Installation of Explosion Protected Type Transmitters" in the user manual.