WABECO CC-D6200 hs Operating Instructions Manual
advertisement
Operating Instructions
CNC lathe
With slant bed
CC-D6200 hs
Please read before putting into operation for the first time!
Every person that operates the machine, maintains or repairs it, must have read the operating instructions, and in particular, the safety notes prior to putting the machine into operation.
Please store these documents for subsequent use
Original version in German/translation in English
Status at 04/2015
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine has been manufactured with the greatest of care and subject to precise quality controls.
These operating instructions are designed to help you to use your new machine safely and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to observe them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints, whatever their nature, should be communicated immediately. Subsequent claims cannot be recognised.
For all queries and replacement part orders, please always specify the machine number (see type plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
Disposing of the machine
The transportation and protective packaging is made of the following materials:
■ Corrugated card
■
■
Polystyrene without Freon
Polyethylene foil
■
■
Timber as single-use pallet (untreated)
Euro pallet (multiple use packaging)
If you no longer need the items, or you do not want to reuse them, dispose of these items at the officially recognised recycling points.
The machine is manufactured in such a way that 98% of the used materials that can be recycled, for example, steel, cast iron, aluminium and only 2% are chemical materials, e.g. cable sleeves of electrical cables, PCBs.
If you have any difficulties in disposing of these parts properly, we would be happy to help: with prior agreement we will take back the machine in full and dispose of it. You must, however, cover the costs of sending it to us.
wabeco-rs.de
Walter Blombach GmbH
42899 Remscheid
Am Blaffertsberg 13
Germany
Tel. +49 (0)2191 597-0
Fax +49 (0)2191 597-40
E-Mail [email protected]
2
6.
6.1
6.2
6.3
6.4
6.5
7.
8.
9.
4.
4.1
4.2
4.3
4.4
4.5
4.6
5.
5.1
1.
1.1
1.2
1.3
1.4
1.5
1.6
2.
2.1
2.2
3.
3.1
14.
15.
10.
11.
12.
13.
Contents
Declaration of conformity CC-D6200 hs
Important safety notes
Intended use
Improper and incorrect use
Modifications to the machine
Safety regulations for proper use
Safety features
Explanations of the symbols
Delivery and set up
Transporting the machine
Setting up
Putting into operation
Setting up and connecting the control computer
Specifications regarding the machine
Identification of the model
Noise emission declaration
Technical data
Dimensions
Revolution selection
Electrical equipment
Set up tools
Set work piece zero point
Coolant system
Safety regulations for the handling of cooling lubricant
Filling the coolant system
Operating the coolant system
Positioning the segmented coolant hose
Controlling the flow of coolant using the coolant shut-off valve
Maintenance
Lubrication of the machine
Readjusting the main spindle
Overload coupling
Tool skid
Tailstock
3 and 4 jaw lathe chuck
Operational faults and the elimination of such
Operating elements
21
21
21
22
22
23
24
24
26
14
14
14
15
17
18
19
20
20
5
6
9
10
6
6
6
6
10
11
12
13
13
27
27
29
30
31
33
3
18.
18.1
18.2
16.
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
16.9
16.10
16.11
16.12
17.
17.1
17.2
Contents
Drawings and legends
Headstock with motor
Bed with lead screw
Transverse skid with lock plate
Tailstock
CNC drive X-axis
Speed sensor
CNC 8-fold tool changer
Safety cabin hood
Safety cabin interior
Operating console
Bracket arm for operating console
Axis motor and rotary encoder
Circuit diagram
Overall connection diagram
Axis motor and rotary encoder
Camlock main spindle (optional)
Undoing a chuck or holding flange from the camlock
Main spindle lug
Blocking a chuck or holding flange on the camlock
Main spindle lug
4
52
52
53
54
54
54
43
44
46
47
48
50
51
34
34
36
38
40
42
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Tool and machine factory
with registered office in Remscheid and Neuerburg
D-42871 Remscheid P O Box 12 01 61 Phone: (02191) 597-0
D-54673 Neuerburg WABECO Str. 1-10 Phone: (06564) 9697-0
Fax: (02191) 597-40
Fax: (06564) 9697-25 that the following named
CNC lathe
Type:
CC-D6200 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42/EC
- EMC Directive 2004/108/EC
- EU Low Voltage Directive 2006/95/EC
In order to fulfil/implement the requirements of the directives named above, the already published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2006
EN ISO 23125:2010
Proxy for the compilation of the technical documentation is the operational head of the above named manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2015
________________________________
Place and date of issue
Betriebsleiter Christoph Schneider
5
1. Important safety notes
1.1 Intended use
The lathes described in these operating instructions are designed for the processing of metal, plastic and timber only.
To ensure safe operation of the lathes, the regulations set out in the chapter: "Safety regulations" must be observed.
1.2 Improper and incorrect use
The lathes described in these operating instructions have been developed and manufactured for the purpose named above. Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of not intended and incorrect use of the lathes.
1.3 Modifications to the machine
For reasons of safety, it is forbidden for the user to make modifications of any type to the lathe.
Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the lathe by the user that have not expressly been authorised by the company.
1.4 Safety regulations for proper use
The machine may represent a source of danger if it is not used correctly. For this reason, it is important that the following safety regulations are read attentively and observed carefully.
Every person that operates the machine, maintains or repairs it, must have read the operating instructions, and in particular, the safety notes prior to putting the machine into operation.
In order to fulfil these requirements, these operating instructions must accompany the machine throughout its entire lifetime and be available for research.
In the event that the machine changes owners, the operating instructions must thus be passed on to the new owner along with the machine.
6
1. Important safety notes
1.4 Safety regulations for proper use
Only spcedially trained persons may operate the machine. The guarantee and warranty are voided if damages are caused by improper operation.
1. We remind you that no liability will be accepted for damages caused by not observing these
operating instructions.
2. The operator of the machine is to ensure that at least one copy of the operating
instructions is stored in the immediate vicinity of the machine and available to the people who work with the machine.
3. The operator is to ensure that the safety and danger notifications on the machine are
observed and that the signs are kept in a legible state.
4. Do not work without goggles.
5. Wear close fitting clothing and, if you have long hair, wear a hair net. Do not wear loose
fitting or loose items (ties, shirt sleeves, jewellery etc.).
6. Gloves may not be worn.
7. In the event of an emission noise level as of 80 dB (A) at the workplace, ear defenders must
be worn.
8. The machine may not operate without supervision.
9. Secure your machine in such a way that it cannot be switched on by children. Persons who
have not been trained may not operate the machine.
10. Before using the machine, make sure it is in good working condition. Pay special attention
to any damage to the grounded plug or the electrical connections. Never operate the machine with a defective, crushed or exposed cable.
11. Plug the grounded plug into a suitable socket for the machine. The cable for the machine
may only be connected to a safety socket or a connection box. Have the safety socket or connection box checked by an electrical specialist before hand.
12. The safety socket or connection box must be close enough to the machine that the power
cable is not under strain.
13. When carrying out maintenance and cleaning work, the machine must be switched off and
the grounded plug pulled out.
14. Set-up work is only to be carried out with the machine switched off.
15. Do not reach into the operating machine.
16. Always switch the machine off when you are not using it.
17. Remain with the machine until it has come to a standstill.
7
1. Important safety notes
1.4 Safety regulations for proper use
18. Only have repairs carried out by a qualified specialist! Repair work may only be carried out
by persons who are qualified for the relevant repairs and who are familiar with the appropriate health and safety requirements.
19. Protect the machine from damp.
20. Constantly check the machine for damages. Replace damaged parts only with original parts
and have these replaced by a specialist. The guarantee and warranty is voided if accessories and replacement parts are use that are not designed for the machine.
21. Do not remove the generated shavings with your hand. Use the appropriate tools (hand-
held sweeper, hook, brush).
22. Tools and work pieces may never be changed when the machine is running.
23. Do not brake work pieces and bush using your hand or another object.
24. Never leave the chuck key fitted (even when not in operation).
25. Pay attention to the spread of the lathe chuck.
26. The maximum revolution range specified on the lathe chuck may not be exceeded.
27. Always keep safety door to motor closed
28. The safety door to motor may only be opened by trained personnel with a special key by
unplugged safety contact pug
29. Turning steels must be firmly tensioned, at the correct height and as short as possible.
30. Do not measure at the rotating work piece (risk of accident, measuring tools will be
damaged).
31. When working between the tips, check the locking lever of the tailstock for firm seating.
32. When working with the automatic feed, always pay attention to ensure that the tool skid
does not come up against the lathe chuck or the tailstock.
8
1. Important safety notes
1.5 Safety features
In order to enable you to work safely with our machines, we have incorporated the following safety mechanisms. These meet the relevant European safety requirements.
■ Safety cabin
In order fort he machine to operate in CNC mode, the door to the safety cabin must be closed.
■ ON/OFF switch with under-voltage trigger
The ON/OFF switch is fitted with an under-voltage trigger, thus, in the event of a power failure, the machine does not switch itself back on automatically. This prevents risks caused by the unexpected motion of the spindle.
■ Emergency off switch
The emergency off switch acts to quickly stop the machine
■
■
Overload protection
The machine is fitted with an overload protection feature. This overload protection feature switches the main drive motor off automatically when the machine is overloaded. The machine can only then be switched on after a waiting period.
Switch for operating modes (only for CNC machines)
The mode switch has 3 settings (CNC mode
– Idle position – Manual mode) that can only be selected with a key. After selecting the mode, the key can be removed in order to prevent a switching of the mode type by unauthorised persons.
Working in CNC mode
is only possible
when door is closed.
The door is locked as soon as the main spindle starts. If the door is open, the main spindle cannot be started.
Working in set-up mode
can be executed while the door is open. The switch for operating modes has to be set to set-up mode.
The main spindle can be activated by closed as well as open door.
9
1. Important safety notes
1.6 Explanations of the symbols
With an emission noise level as of 80 dB (A) at the workplace ear defenders must be worn
Caution:
Always pull the power plug prior to any maintenance work!
Read the operating instructions prior to initial operation or maintenance work!
Caution:
Dangerous electric voltage!
2. Delivery and set up
The machine is packed with care at the factory.
The following should be checked after delivery:
1. Whether the packaging shows damages to be reported or
2. Whether the machine shows transportation damages to be reported If this is the case, we ask you to communicate this information immediately. Subsequent claims cannot be recognised.
The machine must be set up on a suitable, even and firm surface.
Suitable surfaces are, for example:
■ A tool cabinet (available optionally)
■
A separate workbench with a level surface (spirit level) that is strong enough to carry the weight of the lathe without bending.
■
A steel plate with a level surface (spirit level)
The machine must be screwed securely to the surface it is set up on. There are holes in the base of the machine that are designed for this purpose.
Good working results and low-vibration operation can only be ensured when the prerequisites for fixture as set out above are maintained.
10
2. Delivery and set up
The place of set-up should be selected in such a way that
■ there is sufficient lighting
■ the electrical supply cable with socket outlet with earthing contact and 0-conductor is installed close enough to the machine that the supply line is not subjected to any tensile load.
The machine has to be screwed to the installation surface and/or provided with a safe stand by using level elements. For this purpose, the base cabinet of the machine has four fixation thread bores (M10) as well as four fixation bores (Ø 12.5 mm).
The doors of the safety cabin can only be opened if the machine is switched to operation modes CNC or set-up if the main spindle is not moving.
2.1 Transport of machine
.
To transport the machine it is advisable to lift it at the lower cabinet with a forklift or platform trolley at the base cupboard of the safety cabin and carefully move it to the desired location. For this purpose, use wide forks (max. 1260 mm). We recommend using an intermediate plate for optimal load distribution and the protection of the machine. For example, a Euro-pallet of 1200 x 800 mm is suitable.
11
2. Delivery and installation
2.2 Installation
The appropriate bores for the installation of the safety cabinet onto a WABECO machining tool cabinet are already provided. The machining tool cabinet ensures secure positioning of the lathe and/or safety cabin.
If the safety cabin is installed on another suitable installation surface, the 8 through-bores have to be drilled in the customers installation surface. The positions of the 8 fixation threads (thread M8) of the safety cabin are illustrated below. The diameter of the through-bores in the installation surface has to be at least 9 mm.
The hexagon bolts (M10) included in the scope of delivery of the base cabinet can be used for adjustments. For this purpose, first screw the hex nut (M10), which are also included in the scope of delivery, to the hex bolts. Subsequently, insert the screws equipped with nuts into the four provided threads from below in the base cabinet. The base cabinet can now be adjusted by tightening or loosening the screw. Once the base cabinet is adjusted, you can counter the hexagon bolts with the nuts on the screws to secure their position.
Good work results and low vibration running are only possible if the above-mentioned prerequisites for mounting are complied with.
12
3. Putting into operation
■
■
■
■
Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for transport
In the event of marine impregnation of exposed parts, it is recommended you spray them with oil, allow it to work, and then remove the impregnation with a dry cloth
Once set up properly (see the section on delivery and set up) connect the grounded plug directly to a safety socket and the 230 V 50/60 Hz (optional 110 V 60 Hz) mains power supply
Provision of sufficient coolant for the operation of a coolant system.
■ Check all electronic operating elements, for example, ON/OFF switch, emergency off switch, potentiometer, bush protection hood, etc. for functionality
■ When putting CNC machines into operation for the first time, always read the start-up manual
3.1 Setting up and connecting the control computer
When selecting a suitable control computer, pay attention to the system prerequisites of the control software. These are listed on the rear of the CD case sent with the machine.
Follow the instructions in the start manual of the software to install the control software on the computer. The start manual can be found in the CD case of the control software included with the machine.
In the next step, the software must be adapted to your machine. To do this, follow the instructions sent with the machine which detail the editing of the parameters.
When the software has been successfully installed on the control computer and all parameters have been adapted successfully, the control computer must be connected with the machine controller.
The machine controller communicates with the computer via the serial interface (COM port). In order to establish a connection between the machine controller and the computer, connect the end of the interface cable that is on the machine console to the COM port of the computer.
CAUTION:
The axis cable of the multiphase motors and the serial interface cable may only be plugged or unplugged with the control switched off. Otherwise damages to the control, the machine or the control computer may occur!
13
14
4. Information regarding the machine
4.1 Identification of the model
The precise model designation of your machine can be found on the type plate attached to the machine.
4.2 Noise emission declaration
Noise emission declaration in accordance with DIN EN ISO 3744
Emission values in idle
Emission noise level at the workplace at 50 % at 100 %
Sound power level
= 68.0 dB (A
= 73.6 dB (A) at 50 % at 100 %
= 77.8 dB (A)
= 82.3 dB (A)
With an emission noise level as of 80 dB (A) at the workplace ear defenders must be worn
4. Specifications regarding the machine
4.3 Technical data
Working areas
Distance between centres
Centre height turning-Ø above cross slide
Swing diameter via guide
Bed width
Main drive motor
Nominal voltage
Nominal frequency frequency controlled main drive motor 230 V, 50/60 Hz
Spindle revolutions, infinite
Machine accuracy
Concentricity of the spindle lug
Cylindrical rotation on 100 mm overhung
Cylindrical rotation with simple turning on
300 mm between the centres
Headstock
Main spindle aperture
Taper in main spindle
Main spindle lug
Tool skid
Adjustability of the transverse skid
Adjustability of the longitudinal skid
Longitudinal skid can be swivelled by
Max. turning steel height
Tailstock with quick adjustment
Lateral adjustability of the tailstock upper
Tailstock sleeve
Sleeve adjustability
Scale ring read accuracy
Thread cutting
Tumbler gear drive
2 automatic longitudinal feeds
Change gear set for thread cutting
600 mm
135 mm
170 mm
270 mm
185 mm
230 V
50/60 Hz
2.0 kW
50 - 5000 rpm
0,005 mm
0,01 mm
0,015 mm
Ø 20 mm
MK3
According to DIN 6350
140 mm
60 mm
360°
20 mm
± 10 mm
With inner Morse taper MK2
65 mm
0.1 mm
For left-right thread
0.085 and 0.16 mm/revolution
Metric 0.25 - 7.0 mm - imperial 10 - 40 G/"
15
4. Specifications regarding the machine
4.3 Technical data
Positioning accuracy
Travel speed (fast mode)
x and y axes
Toolchanger
cross section for 4 external machining tool location bore for 4 internal machining tools
Safety cabin
volume coolant feed pump
16
± 0.015 mm
30
– 1,000 mm/min
10 x 10 mm
Ø 16 mm
27 litre
230 Volt, 50/60 Hz
4. Specifications regarding the machine
4.4 Dimensions
17
4. Specifications regarding the machine
4.5 Revolution changer
The potentiometer ((8) of the control panel) allows the infinite setting of the revolutions of the tool spindle from 50 to 4800 rpm (2. level = default setting). In order for the revolutions to be activated correctly via software, the potentiometer must be set to 100%. During the operation, it can be used to minimally adjust the revolution according to the processing conditions.
If the lower revolutions of 50-2500 rpm (1st setting) are required, the drive belt must be applied. To do this, proceed as follows:
1. Open the gear cover hood by undoing the safety screw with the supplied special key.
2. Release the four hexagon nuts (5); this allows the sliding of the clamping sled (4) of the motor.
3. Slide the clamping sled incl. motor toward the machine; this loosens the belt tension and the belt can be relocated.
4. Place the drive belt (2) onto the otertransmission oft he belt disks (1+3). (Small diameter at motor, large diameter at main spindle.)
5. Pull the clamping sled (4) of the motor away from machine to tension the drive belt (2) and refasten the four hexagon nuts (5).
6. Close the protective drive door and secure with both safety screws.
18
4. Specifications regarding the machine
4.5 Revolution changer
The following table illustrates the torque of the work spindle depending on the selected gear level and setting of the potentiometer.
Setting on the potentiometer 1st setting rpm 2nd setting rpm
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
1225
1470
1725
2000
2280
2500
50
200
470
725
970
4. Specifications regarding the machine
4.6 Electrical equipment
100
370
900
1400
1900
2400
2900
3400
4000
4500
4800
The frequency-regulated main drive motor is delivered already installed
■ the under-voltage trigger is integrated in the electronics of the motor
■ The ON/OFF switch has to be switched on again also after an interruption of power
■
In the event of the main drive motor being overloaded, it will switch itself off automatically.
■ The main drive motor can only be switched back on again after a short waiting period
■
For this purpose, first switch the machine off via the ON/OFF switch; wait 5 seconds and reactivate.
19
5. Set up tools
First, the correction values for all 8 tools have to be set to 0.00 in the tool memory in X and Z.
(Parameter CAM tool memory)
Tool 1 is the 0-tool,
The adjusted amounts are here generally maintained at X 0 and Z 0.
■
Run machine reference
■ Select tool T1 to random diameter in X and run to beginning of workpiece in Z.
(if required, clamp turned part and turn splint)
Leave X-axis at turned diameter in X and set Z-axis to beginning of workpiece.
Here, work piece zero point sets keyboard combination (Ctrl X) (Ctrl Z)
(Position display = X 0.00 Z 0.00)
■ Select tool T3
Move to same position in X and Z with tool T3 where zero was set previously with T1
(in X to turned diameter and in Z to workpiece starting point)
■
The new position value of X-axis is not
X 0.00 at the turned diameter, but e.g. X 10.80
■ Enter in tool memory at T3:
New position value in X
Radius is / 2
= 10.80
= 5.40
Adjusted amount in X = 5.40
■ The new position value of display Z-axis at start of work piece is e.g. Z
Enter at T3 in tool memory:
New position value in Z = = - 8.00
– 8.00
Adjusted amount in Z = - 8.00
5.1 Set workpiece zero point
Select T1
Drive with workpiece T1 to turned diameter in X-axis.
(Position display in X-axis = 0.00)
Measured turned diameter = e.g. 15.20
Now enter the required zero floating for X- axis in direct entry field.
G54 X- 15.20 (Enter)
New value in position display = X 15.20
20
6. Coolant system
6.1 Safety regulations for the handling of cooling lubricant
1. Pay particular attention to leaked coolant as this can quickly cause people to slip and caused accidents as a result.
2. Secure your coolant system in such a way that it cannot be switched on by children. Persons who have not been trained may not operate the coolant system.
3. Ensure you have a clean workplace, dirty areas can quickly lead to accidents.
4. Never use the coolant system when processing magnesium alloys. In combination with watermixed coolants, this may result in flammable gas mixtures which may explode under certain circumstances.
5. Avoid longer skin contact with the coolant.
6. Use skin protecting creams when handling coolants.
7. Regularly monitor the concentration of the water-mixed coolant.
8. Regularly monitor the pH value of the coolant.
■
■
■
9. Make sure that the coolant is only disposed of in an environmentally friendly way in accordance with the relevant guidelines. Coolant is a special waste product.
6.2 Filling the coolant system
A number of protective measures must be observed and taken in order to ensure that the handling of coolant does not cause health risks or environmental loads.
■
■
■
■
Always observe the datasheet and the safety regulations of the coolant being used (can be obtained from the supplier or manufacturer)
Observe all safety regulations set out in these operating instructions, in particular those that refer to the safe handling of coolants.
In order to ensure reliable operation of the coolant pump, a minimum coolant filling level is required in the coolant tank.
The capacity of the coolant system is approximately 19 litres.
■
The maximum filling level should be just below the shelf insert
The minimum filling level is approximately 15 mm below that.
To fill, remove the shelf insert and fill to the maximum filling level with a suitable coolant whilst observing all safety regulations.
After filling, replace the shelf insert
21
6. Coolant system
6.3 Operating the coolant system
(4) Switch for coolant pump
Switch position ( 0 ) Pump switched off
Switch position ( I ) Pump switched on
(Caution: Coolant flow is controlled with the coolant shut-off valve)
6.4 Positioning the segmented coolant hose
The flexible segmented hose (shown in blue) is made up of individually adjustable elements and can be shaped by hand or set as required. The segmented hose and the nozzle are to be positioned in such a way that the coolant flows as directly as possible onto the blade of the cutting tool of the lathe.
Attention should be paid to ensure that the nozzle does not come into contact with the cutting tool.
22
6. Coolant system
6.5 Positioning the segmented coolant hose
Coolant shut-off valve in the "open" position
Maximum coolant flow
Rotation of the coolant shut-off valve clockwise
Flow is reduced
Coolant shut-off valve in the "closed" position
Coolant flow stopped
23
7. Maintenance
A long lifetime of the machine will depend on the appropriate care and maintenance.
■
All maintenance and repair tasks may only be carried out with the grounded plug pulled.
■ The machine must be cleaned after each use.
■ If the machine is set up in a wet room, all exposed parts must be oiled after each use to prevent corrosion.
■ Always lubricate all moving parts well.
■ In the event of bearing or skid play, immediately adjust in order to prevent it from destroying the bearing or skid guide.
Approximately every 100 operating hours
■ Check the tension of the poly V and gear belt and adjust if necessary.
■ Check the play in the guides and feed spindles and set if necessary.
8. Lubrication of the machine
The lubrication process:
■
■
Reduces wear and friction
Increases the lifetime
■ The metal surface are protected from corrosion
We recommend:
■ A class 2NLGI multi-purpose grease for lubrication
■ A lubrication oil with a viscosity of 100 mm
2
/s for oiling
The lathe is to be lubricated every 8 hours of operation in accordance with the lubrication plan. The lubrication points.
■ Bed guide
■
■
Dovetail guide cross slide
Dovetail guide traverse slide
■ Tailstock sleeve
Are lubricated with the help of an oil can and an ordinary lubrication oil by moving the skid or sleeve backwards and forwards.
All other lubrication points are lubricated with a grease press at the designated lubrication nipples.
1
Every 8 hours of operation
2
Every 8 hours of operation
24
8. Lubrication oft he machine
25
9. Readjusting the main spindle
The headstock is screwed to the lathe bed. The headstock contains the main spindle with two adjustable precision tapered roller bearings.
If adjustment is required, proceed as follows:
1. Open the gear cover hood by undoing the safety screw with the supplied special key
2. Undo the stud screw (1) in the setting nut (2)
3. The setting nut (2) is located at the rear end of the main spindle
4. Rotate the setting nut (2) clockwise until the bearings run free again (it must be possible to rotate the main spindle by hand easily)
5. Tighten the stud screw (1) back up again
6. If the tapered roller bearings are set too tightly they will quickly become unusable
7. Close the gear cover hood by tightening the safety screw with the supplied special key
26
10. Readjustment of the bearing clearance of the lead screw
On the right side, the lead screw is axial mounted. This mount enables the lead screw (1) to be set without play.
If adjustment to the mount is required, please proceed as follows
1. Undo the threaded pin (4)
2. Turn the setting nut (3) clockwise against the ball bearing (2) until the lead screw (1) has no more axial play
3. Then tighten the threaded pin (4) securely
11. Tool skid
The tool skid is positioned, at the front, on a prismatic guide and, at the rear, on a flat guide. The skid is held onto the bed from below with the guide bar (9) and can be set to without play using the setting bar (12).
If adjustment to the setting bar (12) is required, please proceed as follows:
1. Undo the hexagonal nuts (11)
2. Using an Allen key, tighten the threaded pins (10) in such a way that the skid is still able to move easily.
3. After setting, tighten the hexagonal nuts (11) back up again
27
11. Tool slide
The possibly occurring axial clearance of spindle (6) can be adjusted in spindle bearings.
If adjustment is required, please proceed as follows:
1. Open cable conduit (1) far enough for the cable to pulled through easily.
2. Loosen the four screws (2)
3. Pull off hood (3) from motor support plate by simultaneous release of motor cable.
4. Release set screw (4)
5. Turn belt wheel (5) clockwise until there is no more axial clearance
6. Refasten set screw (4)
7. The spindle (6) has to turn easily after subsequent adjustment
8. Reassemble parts in reverse sequence after adjustment
28
12. Tailstock
■ The tailstock can be moved on the lathe bed.
■ By moving the clamping lever (3), the tailstock can easily be secured in any position.
■ The tailstock is made up of an upper and lower section.
■ The upper section can be moved by a maximum of ±10 mm in order to turn long, slim tapers.
To do this, proceed as follows:
1. Undo the hexagonal nut (6)
2. With the help of both threaded pins (8), slide the upper section into the required direction
■ The central position of the tailstock is shown by the scale mark (7)
■ Turn a sample to see whether the work piece is cylindrical, correct the tailstock setting if necessary
Tailstock sleeve
■ The solid tailstock sleeve has a millimetre scale.
To read off the distance of travel of the tailstock sleeve, there is a scale ring (9)
■ One mark on the scale corresponds to an adjustment of 0.1 mm.
■ One turn of the ball crank (5) corresponds to a distance of 2 mm.
■ Centre point, drill or drill chucks are automatically ejected when turning back.
Tool holder
■ There is an inside cone MK 2 which is designed to hold tools and is incorporated in the sleeve
(1).
■ Tightening the clamping lever (2) ensures that the sleeve may be easily clamped in any position.
■ The sleeve is moved axially by the hand crank (5) by way of the threaded spindle (4).
29
13. 3 and 4 jaw lathe chuck
The 3-jaw lathe chuck
Is used to tension circular, three and six edged work piece centrally to the spindle axis.
The 4-jaw lathe chuck
Is used to tension square work pieces centrally to the spindle axis.
Risk of accidents
Do not attempt to clamp work pieces that are over the permitted clamping range. The
clamping force is thus too low and the jaws may come undone
The maximum revolution range specified on the lathe chuck may not be exceeded
Mounting the jaws:
1. The jaws and guides are numbered from 1 - 3 or 1
– 4.
2. Open the lathe chuck with the key in such a way that the drilling jaws are released (sequence: 3,
2, 1 or 4, 3, 2, 1)
3. Insert turning jaw 1 into guide 1
4. Push turning jaw 1 in the direction of the chuck centre point and, at the same time, turn the chuck key clockwise
5. When the coil has caught turning jaw 1, insert turning jaw 2 into guide 2
6. Repeat the procedure with jaws 2, 3 and 4 (for a four jaw lathe chuck)
7. Then visually check the positions of the jaws. These must meet centrally
Mounting the drilling jaws:
1. If you wish to use the drilling jaws again, the process is the repeated in the same order.
2. Three jaw lathe chuck: First jaw 1, then 2, then 3
3. Four jaw lathe chuck: First jaw 1, then 2, then 3, then 4
30
14. Operational faults and the elimination of such
Operational faults Possible cause Remedy
Machine cannot be switched on 230V voltage is not present Plug is not fitted correctly
Check the fuse for the socket
Emergency off switch not unlocked
Unlock the emergency off switch
Main spindle motor no longer starts after the unlocking of the emergency off switch
Motor controller must be unlocked Wait approx. 5 seconds after unlocking the emergency
ON/OFF switch before reactivating machine with
ON/OFF switch.
Also the manual operating field of the software has to be closed and the machine must be reloaded.
Tool skid cannot be moved or can only be moved with considerable force
Clamping of the tool skid is on
Guide play is set too narrowly
Transverse cannot be moved or can only be moved with considerable force
Guide play is set too narrowly
Rust on work pieces of machine parts when using coolant lubrication
Wrong coolant set
Open the clamping
Adapt the guide play
Adapt the guide play
Check the mixing ratio of the coolant and correct if required
(never cool with water alone!)
Tool holder cannot be inserted into the main spindle (reducing sleeve of the main spindle)
An incorrect tool taper of the tool holder has been used in combination with the reducing sleeve
Only use the appropriate tool holders for the machine
Doors of the safety cabin cannot be opened
Inner cone of the reducing sleeve or outer cone of the tool holder is contaminated
Clean the relevant cone
Machine is not switched off and/or switch for operating modes in zero position
Machine switched of, switch for operating modes on CNC operation of set-up mode
Main spindle is running Main spindles stops
31
14. Operational faults and the elimination of such
Operational faults
Tool overheated
Mögliche Ursache
Revolutions too high
Feed too high
Abhilfemaßnahme
Reduce the revolutions
Reduce the feed
Working without coolant Use coolant
Insufficient coolant feed at the cutting edge
Align the coolant hose correctly
Tool blunt Sharpen tool or use a new tool
Increased friction caused by shaving build up in the tensioning groove of the tool (drilling work)
Remove the shavings from the hole more frequently
(withdraw)
Use a coated tool
Unsuitable tool chosen for the material to be processed
Wash the processing area with coolant
Only use the suitable tool for the relevant material
Tool cannot be removed from the tailstock sleeve
Tailstock sleeve is not fully cranked back
Use tool without ejector lugs
Fully crank back the tailstock sleeve to automatically eject tools with ejector lugs
Place a soft and sufficient wide inlay between the tool and tailstock front. Now crank the tailstock sleeve back to push the tool out.
(Use of tools without ejector lugs is possible by screwing a suitable threaded pin into place which extends the length of the tool backwards)
32
15. Operating elements
1. Emergency off switch
2. Mode selection switch (CNC operation) (Idle position) (Set-up mode)
3. ON/OFF switch with low voltage trigger
4. Coolant ON/OFF
5. Switch not occupied (available for further functions)
6. Legend to diodes and reset switch
7. Diodes to display the status of the controller
8. Potentiometer rotating knob for speed selection of the electrical drive motor
A plug (2) is located at the rear of the control panel which can be used to power a notebook or computer screen. The control panel contains a storage compartment (1) which can hold the notebook power pack and/or spare cables. If the machine alone is connected to a 16A secured socket, a user with a performance of max. 700W can be connected to the power plug (2) of the control panel.
33
16. Drawings and legends
16.1 Headstock with Motor
34
17
18
19
20
11
12
13
14
15
16
7
8
5
6
9
10
1
2
3
4
21
22
23
24
25
26
27
16. Drawings and legends
16.1 Headstock with motor
Part No.
Items
Order No.
1
4
1
1
4
1
1
1
1
3
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
3
10600154
10600106
10600171
16191200006012
10600105
10600104
51502109
51502517
10600101
10600104
16196500006012
51004055-0003
10600137
51004055-0004
51006600-0001
16091300006008
10600140
51502300
1062800
16112500010000
16193300010050
16191200006020
16167980006000
51004025-0024
51006675-0001
51500128-00041
Description
Spindle input
Main spindle
Parallel key
Screw
Oil scraper ring
Flange
Tapered roller bearing
Lubrication nipple
Headstock
Flange
Screw
Bush with collar
Toothed wheel
Sleeve
Gear wheel
Threaded pin
Nut
Belt
Rotary encoder complete
Washer
Screw
Headstock cover
(contained in cabin)
Screw
Fanned washer
Pressure washer
Gear wheel motor
Motor with pulley
35
16. Drawings and legends
16.2 Bed with lead screw
36
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
37
38
39
40
33
34
35
36
13
14
15
16
9
10
11
12
5
6
7
8
1
2
3
4
16. Drawings and legends
16.2 Bed with lead screw
Part No.
Items
Order No.
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
2
1
1
1
1
1
4
1
1
1
1
1
4
1
1
3
1
1
10600601
16196500004008
51006555-0020
51502112
51006555-0007
10600602
16191200005016
51402152-0001
16191200005012
51505226
51502656
161705A0018000
51004040-0011
51402150-0001
51502518
51004050-0013
51502320
51004020-00022
51402115-0001
16191200004030
51500706
51500122
10600616
16191200003006
51002020-0004
16191200005012
16091300006006
51007250-0001
51004035-0007
51502112
10600615
51502517
16112500008001
16191200008025
51006940-0001
51007250-0001
16191200006010
51500633-0002
16191200004020
Description
Bed
Countersunk screw
Sleeve
Ball bearing
Bearing flange
Support bearings, front
Screw
Cover lead spindle bearing
Screw
Ball screw with ball nut
Coupling
Adjusting ring
Feed shaft
Motor bracket Z-axis
Lubrication nipple M5
Toothed belt pulley
Gear belt
Toothed belt pulley Z12
Terminal box
Screw
Terminal clamp
Multiphase motor
Cover guide head stock (contained in cabin)
Bearing cover
Screw
Tailstock stopper
Screw
Threaded pin
Push piece
Setting nut
Ball bearing
Support bearing, rear
Lubrication nipple
Washer
Screw
Support for CNC limit switch
Push piece
Screw
End switch
Screw
37
16. Drawings and legends
16.3 Cross slide with saddle apron
38
4
1
4
1
2
1
1
1
4
4
8
2
2
8
1
1
1
6
1
1
2
1
3
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
6
6
6
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
37
38
39
40
41
33
34
35
36
13
14
15
16
9
10
11
12
5
6
7
8
1
2
3
4
16. Drawings and legends
16.3 Cross slide with saddle apron
Part No. Items Order No. Description
51007176-0001
16063250005040
16091300006010
16193400006000
51505210-0005
51004020-0014
51502113
106000316
16191200006020
51502113
51004050-0001
51007250-0001
16091300006006
51001017-0003
10600701
10600390
10600388
16191200004010
10600391
10600328
16193300008025
16091300006012
16193400006000
10600383
10600382
10600376
10600719
10600714
16091300006025
51505226
16191200005020
16191200006012
106003417
16191200005016
51505210-0005
16191212012035
16191200008045
16191200005012
51006425-0001
51500633-0001
16191200004020
Transverse skid, upper section
Cylinder pin
Threaded pin
Nut
Ball screw spindle with ball screw nut
Reducing bush
Ball bearing
Spindle bearing, transverse skid
Screw
Ball bearing
Toothed belt wheel Z30
Push piece
Threaded pin
Adjustment bar
Transverse skid, lower section
Felt
Felt clamp
Screw
Setting bar
Guide bead
Screw
Threaded pin
Nut
Felt clamp
Felt
Guide bar
Ball-nut bracket
Lock plate
Threaded pin
Ball nut with ball spindle
Screw
Screw
Guide
Screw
Ball nut with ball spindle
Screw
Screw
Screw
Limit stop switch
End switch
Screw
39
16. Drawings and legends
16.4 Tailstock
40
29
30
31
32
25
26
27
28
33
34
35
36
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
5
6
7
8
1
2
3
4
16. Drawings and legends
16.4 Tailstock
Part No. Items Order No.
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
2
1
1
1
3
1
1
2
1
1
1
1
1
10600401
10600402
10600403
10600404
51004020-0019
51006550-0001
16191200005012
10600408
51502131
51502009
51004045-0011
51007250-0001
16091300006010
16091500006016
16193300010070
16191300008040
16112500010000
16193400010000
10600419
51502517
51507022-0001
16073430003018
51507033
10600424
10600425
16193400010000
16091300010050
10600428
10600429
16191200003006
10600431
10600432
10600433
16073430003024
10600435
10600436
Description
Tailstock upper section
Tailstock lower section
Clamping piece
Sleeve
Spindle
Flange
Screw
Scale ring
Steel ball
Pressure spring
Dial
Push piece
Threaded pin
Threaded pin
Screw
Threaded pin
Washer
Nut
Scale tape
Lubrication nipple
Ball crank
Spiral tensioning pin
Tensioning lever
Sleeve clamping element, top
Sleeve clamping element, bottom
Nut
Stud bolt
Clamping bush
Scale
Screw
Clamping strap
Eccentric shaft
Washer
Spiral tensioning pin
Lever
Handle
41
16. Drawings and legends
16.5 CNC drive X-axis
Part No. Items Order No.
9
10
11
12
13
14
5
6
7
8
1
2
3
4
1
4
4
4
8
1
1
1
2
4
4
4
1
14
51402151-0001
16191200004010
16112500004000
16191200005016
16112500005000
51500122
51004020-00022
51502321
51402153-0001
16167980005000
16193400005000
16191200005012
16191200006030
51006491-0001
42
Description
Motor cover
Screw
Washer
Screw
Washer
Motor
CNC drive X-axis
Gear belt
Bracket
Fanned washer
Nut
Screw
Screw
Motor bracket
16. Drawings and legends
16.6 Speed sensor
7
8
9
10
11
3
4
5
6
Part No. Items Order No.
1
2
1
1
51500101-0001
51006575-0003
3
1
1
1
16196500004008
51502323
51004055-0004
51006555-0002
1
2
1
2
2
51006555-0001
16000002214020
16191300005006
16191200004010
16112500004000
Description
Speed sensor
Holding flange
Screw
Gear belt
Sleeve
Toothed belt wheel Z32
Toothed belt wheel Z32
Adjusting washer
Threaded pin
Screw
Washer
43
16. Drawings and legends
16.7 CNC 8-fold tool changer
4
1
1
1
1
1
1
4
3
4
2
1
1
4
1
3
Part No. Items Order No.
1 1 51508480-00011
10
11
12
13
14
15
16
17
6
7
8
9
2
3
4
5
16193300008020
51508480-00031
16191200005020
16191200004010
51004025-0021
51502118
16047200032000
51004018-0003
51508480-00021
16191200006060
1606885A040425
51502600-0001
51500113
16191200004012
44
Description
Basic body
Base plate (contained in tool changer)
Screw
Bearing cover
Screw
Screw
Capstan nut
Ball bearing
Securing ring
Spacer ring
Cover
Screw
Parallel key
Worm gear (contained in tool changer)
Coupling
Motor
Screw
43
44
45
39
40
41
42
16. Drawings and legends
16.7 CNC 8-fold tool changer
Part No. Items Order No.
18
19
1
1
51401812-0001
51501505
1
1
4
4
1
1
1
1
1
1
4
8
1
1
1
1
1
2
1
33
34
35
36
37
38
27
28
29
30
31
32
20
21
22
23
24
25
26
51501533
51502601
51508480-00051
51508480-00041
51004055-0001
51502108
1606885A005020
6885A080818-01
51502199
51508481
16091300008010
16091500008016
16191200008025
160635250006020
4
3
3
1
1
1
1
51502036
16191200005010
51502602
16091300006010
16191200006020
51007250-0001
16091300005006
Description
Cover hood
Counter nut
Cable screw
Worm gear
Spacer
Ratchet wheel
Capstan nut
Tapered roller bearing
Main spindle (contained in tool changer)
Parallel key
Parallel key
Nilos ring
Tool carrier disc
Threaded pin
Threaded pin
Screw
Cylinder pin
Spacer disc (contained in tool changer)
Ratchet (contained in tool changer)
Bolt (contained in tool changer)
Bolt (contained in tool changer)
Tension spring
Screw
Worm gear
Threaded pin
Screw
Push piece
Threaded pin
45
16. Drawings and legends
16.8 Safety cabin hood
3
4
46
7
8
9
5
6
Part No. Items Order No.
1 1 51402020-0001
2 2
1
1
1
1
2
1
1
51500642
51500638
51507006
51402030-0001
51402030-0002
Description
Cabin hood
Sliding door guide
(included in cabin 51402020-0001)
Activator for safety switch
Bracket activator
(contained in cabin 51402020-0001)
Safety switch
Ball handle
Sliding door, front
Sliding door, rear
Drive-protection door
(included in cabin 51402020-0001)
16. Drawings and legends
16.9 Safety cabin interior
7
8
9
10
11
4
5
6
Part no. Item
1
2
3
1
2
1
Order no.
1
1
1
51000119-0007
1
1
1
1
1
51401481-0001
51400485-0001
Description
Interior cabin (contained in cabin 51402020-0001)
Coolant tray (contained in cabin 51402020-0001)
Coolant tray, left
(included in cabin 51402020-0001)
Coolant tray, pump
(included in cabin 51402020-0001)
Coolant pump
Clamping slide motor
(included in cabin 51402020-0001)
Control box
Control palatine nccad professional
Protective plate spindle passage
Cover plate bed, rear
(included in cabin 51402020-0001)
Cover plate bed, front
(included in cabin 51402020-0001)
47
16. Drawings and legends
16.10 Operating console
48
16. Drawings and legends
16.10 Operating console
Part no. Item Order no.
1
1
2
1
1
1
1
1
4
2
1
1
2
7
5
6
7
8
3
4
1
2
9
10
11
12
13
14
51401485-0001
16191200004025
51501304
51500624-0001
51500600
51500606
51500601
51500801-0001
51500772
16196500004009
16193400004000
16197980004000
16179810003095
Description
Operating console
Screw
Symbol for mass connection
Emergency Off button complete
Turn switch
On-Off switch
Toggle switch
LED's with switch (included in control packet)
Potentiometer
Power socket
Countersunk screw
Groove
Fanned washer
Screw
49
16. Drawings and legends
16.11 Support arm for control panel
Part no. Item
3
4
5
1
2
8
9
6
7
10
2
4
2
1
1
2
2
2
2
2
50
Order no.
51002130-00041
51002416-00021
51004020-0024
51004020-0010
16198500008000
16091300008030
16193300008025
51507031
16112500010000
16191200010030
Description
Base plate with joint to support arm
Square pipe with joints
Guide bush to support arm
Washer Ø20x8,1x3
Groove
Threaded pin
Screw
Clamping lever
Washer
Screw
16. Drawings and legends
16.12 Base cabinet (optional)
Part no. Item
1
2
3
4
5
1
1
1
1
4
Order no.
1120268
Description
Base cabinet
Door (contained in Art.-No. 1120268)
Lock (contained in Art.-No. 1120268)
Door (contained in Art.-No. 1120268)
Hinge (contained in Art.-No. 1120268)
51
17. Circuit diagram
17.1 Overall connection diagram
52 see legend for circuit diagrams 17.3
17. Circuit diagram
17.2 Axis motors and rotary encoders
see legend for circuit diagrams 17.3
53
54
17. Curcuit diagram
17.3 Key for circuit diagram
Color-code by IEC 60757
BK Black PK
BN
BU
Brown
Blue
RD
VT
Pink
Red
Violet
GN
GY
Green
Grey
WH
YE
White
Yellow
OG Orange YG Yellow/Green
M5
M8
N1
N3
N4
N5
A2
B2
F1
M2
M3
M4
Socket 230VAC
Machine lamp
Noise filter
Coolant pump
Fan for industrial screen
Axis motor 3H8221 - 624/6A, XYZ axis
Axis motor t-axis 103H7123-0740 3 ADC
Main spindle motor 2.0 KW, high-speed
Power plug
9- pin plug
Axle motor terminal block
15-pin, Sub-D plug
S4
S5
S7
S8
S9
T3
T4
P2
PE
R2
S1
S2
S3
CNC control board
Protection against electrical shock
10 k
Ω (ohm) potentiometers spindle speed
Emergency switch-off
Main switch with low voltage trigger
Selection switch
Switch coolant
End switch safety cabin
End switch
Main switch with CNC control status display
Switch for machine lamp
Encoder for spindle revolutions
Lock for operator door with query
X1-10 Cabling terminal block
20. Camlock main spindle (optional)
20.1 Undoing a chuck or holding flange from the camlock main spindle lug
■
■
■
■
Open the three clamping tappets (4) located around the circumference of the main spindle (1) using an Allen key in size 10 mm (not included in the scope of delivery).
After opening, the markings of the clamping tappets must, as shown, point to the markings on the main spindle.
The moving of the camlock bolt (2) and thus the removal of the chuck or holding flange is only possible if both markings point to one another.
Remove the chuck or the holding flange.
20.2 Blocking a chuck or holding flange on the camlock main spindle lug
■
■
Ensure that the markings on the clamping tappets (4) point to those markings on the main spindle
(1).
Place the chuck or holding flange on the main spindle, in doing so, insert the camlock bolt (2) into the holes drilled in the main spindle.
■
Tighten the three clamping tappets (4) located around the circumference of the main spindle (1) using an Allen key in size 10 mm (not included in the scope of delivery), so that the chuck or holding flange pulls towards the main spindle.
55
advertisement
Related manuals
advertisement
