dynacold mini cold glue applicator operations and service manual

dynacold mini cold glue applicator operations and service manual

ITW Dynatec

An Illinois Tool Works Company

31 Volunteer Drive

Hendersonville, TN 37075 USA

Telephone 615.824.3634

FAX 615.264.5222

OPERATIONS & SERVICE MANUAL

Manual # 10-17

Revised 6/1/04

Adhesive Application Solutions • ISO 9001 Certified

DYNACOLD MINI COLD GLUE APPLICATOR

OPERATIONS AND SERVICE MANUAL

IMPORTANT ! - READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT

It is the customer’s responsibility to have all operators and service personnel read and understand this information. Contact your ITW Dynatec customer service representative for additional copies.

NOTICE! Please be sure to include the serial number of your application system each time you order replacement parts and/or supplies. This will enable us to send you the correct items that you need.

ITW Dynatec Service Parts Direct Dial: 1-800-538-9540

ITW Dynatec Technical Service Direct Dial: 1-800-654-6711

Page ii

Revised 3/96

ITW Dynatec c. 1996

DYNAMINI ASU Manual #20-25

ITW Dynatec

An Illinois Tool Works Company

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page iii

Revised 3/01

Table of Contents

Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install application head

Connect material hose

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connect the air hose for the shutter device (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connect pattern control equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the shutter device on the DynaCold Mini with seat nozzle . . . . . . . . . . . . . . . .

Installing the shutter device on the DynaCold Mini with flanged nozzle . . . . . . . . . . . . . .

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install nozzle in DynaCold Mini with seat nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install nozzle in DynaCold Mini with flanged nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install nozzle in DynaCold Mini with contact nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install nozzle plate in DynaCold Mini with nozzle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install nozzles in DynaCold Mini with nozzle plate and screw-in nozzles

Adjust the paper guide bracket (option)

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 - 1

3 - 1

3 - 1

3 - 1

3 - 2

3 - 3

3 - 3

3 - 4

3 - 5

Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean nozzles and nozzle plates

Purge the application head

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove and replace the needle and needle seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DynaCold Mini with seat nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DynaCold Mini with flanged nozzle or contact nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DynaCold Mini with nozzle plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Clean the shutter device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check and replace magnet coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 1

4 - 1

4 - 1

4 - 2

4 - 2

4 - 3

4 - 4

4 - 5

4 - 6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 1

1 - 1

1 - 1

1 - 1

1 - 1

1 - 3

1 - 4

2 - 1

2 - 1

2 - 1

2 - 2

2 - 2

2 - 3

2 - 3

cont.

Page iv

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DynaCold Mini with complete seat nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DynaCold Mini with flanged or contact nozzle

DynaCold Mini for nozzle plate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DynaCold Mini application module

Seat nozzle repair kits

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flanged and contact nozzle repair kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flanged and contact nozzle repair kit (used with 14mm hex union nut) . . . . . . . . . . . . .

Nozzle plate repair kit

Fitting for nozzle plate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shutter Device for DynaCold Mini with seat and flanged nozzle (option) . . . . . . . . . . . .

Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Paper guide bracket for DynaCold Mini with seat or flanged nozzle (option) . . . . . . . . .

6 - 1

6 - 1

6 - 2

6 - 3

6 - 4

6 - 5

6 - 6

6 - 7

6 - 8

6 - 9

6 - 10

6 - 11

6 - 12

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seat nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single orifice flanged nozzles for DynaCold Mini for flanged and contact nozzle . . . . .

Single orifice contact nozzles for DynaCold Mini for flanged and contact nozzle

Dual orifice flanged nozzles for DynaCold Mini for flanged and contact nozzle

. . . . . .

. . . . . . .

Dual orifice contact nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nozzle plates for contact application

Nozzle plates for screw--in nozzles

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Screw--in nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Nozzle cleaning kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High--pressure material hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High pressure manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shut--off unit for high and low pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting for DynaCold Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DynaCold Mini initialization cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories for Shutter Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Decommissioning, packaging and transportation . . . . . . . . . . . . . . . . . .

Temporary decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Permanent decommissioning and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manual Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 1

7 - 1

7 - 1

7 - 2

7 - 3

7 - 4

7 - 5

7 - 6

7 - 6

7 - 6

7 - 7

7 - 8

7 - 8

7 - 9

7 - 9

7 - 9

8 - 1

8 - 1

8 - 1

9 - 1

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 1-- 1

Revised 3/01

Product description

Usage

The DynaCold Mini application head is designed for applying mono and co--polymer synthetic resyn adhesives. ITW Dynatec should be consulted prior to using any other materials.

Description

The DynaCold Mini series electric application heads are suitable for applying cold glue on various substrates. Depending on the design of the nozzle, the glue can be applied without contact or via nozzle contact with the substrate. Various gluing patterns: dots, stripes and beads are possible. DynaCold Mini with non--contact nozzles can be optionally equipped with shutter device, which prevents the glue in the nozzles from drying during periods of inactivity.

All models can be used in low and high--pressure systems. The modular design provides easy maintenance. The ”straight through” flow with no dynamic seals assures reliability and durability. A large variety of nozzles and nozzle plates enables a multitude of applications. The 360 ˚ rotation of the magnetic coil offer the flexibility to meet varying installation requirements.

Technical data

Application type

Gluing pattern

DynaCold Mini with seat nozzle

Non--contact bead

DynaCold Mini with flanged nozzle

Non--contact bead

DynaCold Mini with contact nozzle

Contact stripe

DynaCold Mini with contact nozzle plate

Contact stripe

DynaCold Mini with non--contact nozzle plate

Non--contact bead

Design of the nozzle

Number of orifices

Material viscosity

Material pressure

Cycle rate

Operating voltage

Electrical output

Noise emission

Seat nozzle Flanged nozzle Flanged nozzle

Contact--Nozzle plate

Nozzle plate with screw--in nozzles

1 1 -- 2 1 -- 2 1 -- 10 * 1 -- 5 *

1 -- 3000 mPas 1 -- 3000 mPas 1 -- 6000 mPas 1 -- 6000 mPas 1 -- 3000 mPas

Max. 30 bar

Max. 500/s

24 V DC + overexcitation

9 W

< 70 dB(A)

* Special design also possible at the request of the customer.

Page 1-- 2

Revised 3/01

DynaCold Mini with seat nozzle

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

DynaCold Mini with flanged nozzle

DynaCold Mini with contact nozzle

DynaCold Mini with contact nozzle plate

DynaCold Mini with non-contact nozzle plate

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Dimensions

DynaCold Mini with flanged nozzle

DynaCold Mini with flanged nozzle and shutter device

Page 1-- 3

Revised 3/01

DynaCold Mini with seat nozzle

DynaCold Mini with contact nozzle

DynaCold Mini with nozzle plate

DynaCold Mini with nozzle plate and screw--in nozzles

All dimensions in mm

Page 1-- 4

Revised 3/01

Connection example

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

OptionHigh--pressure hose DN6, up to 4m long and max. 2 application heads

High--pressure hose DN10 from 4m long

High--pressure hoses DN6

Example: Cold glue piston pump DY 2080

G3/8--G3/8

Option

High--pressure hose DN10 on connection of more than 2 application heads

G1/4--G3/8 G3/8--G1/4

Double nipple

Seal

High--pressure hoses DN6

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 2-- 1

Revised 3/01

Installation

Warning!

The following work must only be performed by trained and authorized personnel. Observe the general safety instructions.

Install application head

Warning!

In order to obtain optimum operation, the application head must be installed securely and free of vibrations.

1. Fasten the application head to the ITW

Dynatec mounting bracket (Art. No.:

73.50000.735) with four M 4 x 10 screws or with other M 4 fastening screws if a different mounting is used.

Fastening Orifices

Connect material hose

1. Screw the threaded connection (1) of the material hose hand--tight onto the material hose connection (2).

2. Use an open--ended 17mm wrench to tighten the threaded connection of the material hose

(1), and counterhold the material hose connection (2) with a second open--ended 17mm wrench. Note: The material hose connection (2)

must be counterheld under all circumstances, the applicator may otherwise become damaged.

(2)

(1)

Page 2-- 2

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Connect the air hose for the shutter device (option)

1. Connect the air hose cap (1) to the shutter device plug--in nipple (2).

2. Connect the other end of the air hose to the pneumatic accessory for activating the shutter

(see Chapter entitled “Accessories”).

(2)

(1)

Connect pattern control equipment

1. Connect the pattern control system drive output cable to the DynaCold Mini application head. The application head--side of the factory--supplied drive output cable is equipped with a suitable plug.

If a connection cable without a pre--installed plug is used, proceed as follows:

1. Unscrew the plug’s fastening screw (1) with a cross--point screwdriver, and remove the plug.

2. Unscrew the strain relief mechanism (2).

3. Pull the plug insert (3) out.

4. Insert a prepared initialization lead through the strain relief nut and through the cable passage.

5. Connect the leads according to the adjacent schematic.

6. Reassemble the electrical insert into the plug, and tighten the strain relief nut (2).

7. Place the plug onto the contacts, and secure it with the fastening screw (1).

(2)

+ (--)

(1)

-- (+)

(3)

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 2-- 3

Revised 3/01

Installing the shutter device on the DynaCold Mini with seat nozzle

(3)

(4)

1. Position the shutter device (1) onto the axial conduit (2) beneath the magnet coil (3) and screw this on hand--tight with the two screws (4).

(2)

(1)

2. Push the shutter device against the stop edge of the magnet coil (3) and screw this on tightly with a 3mm hex wrench .

(3)

Installing the shutter device on the DynaCold Mini with flanged nozzle

1. Position the spacer (1) onto the axial conduit (2) beneath the magnet coil and screw this on tightly with the two M4x10 socket head screws (3) 3mm.

(1)

(3)

2. Position the shutter device (4) onto the axial conduit (2) beneath the spacer (1) and screw this on hand--tight with the two M4x10 socket head screws (3).

3. Push the shutter device against the stop edge of the spacer and screw this on tightly with a 3mm hex wrench.

(2)

(4)

(4)

Page 2-- 4

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 3-- 1

Revised 3/01

Setup

Warning!

The following work must only be performed by trained and authorized personnel. Observe the general safety instructions.

Setup

Note!

The system may contain production-related lubricants. In order to remove these, the application head must first be operated for a few minutes without nozzle(s). This avoids possible nozzle blockages.

1. Place a glue collecting vessel beneath the application head(s).

Warning, high pressure!

Danger of injury. The adhesive is under pressure. Wear eye protection.

2. Initiate a manual purge of the applicator via the pattern control equipment .

3. Allow the glue to flow until no further air bubbles or debris is visible.

4. Discontinue the manual purge.

Install nozzles

1. Render the application head pressure and voltage-free.

Install nozzle in DynaCold Mini with seat nozzle

In the case of this application head, the nozzle is already installed on delivery.

Note!

The nozzle and needle are provided as a matched set. Proper function can only be guaranteed in this manner. These components must therefore only be replaced as a set.

Page 3-- 2

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Install nozzle in DynaCold Mini with flanged nozzle

1. Unscrew the paper guide bracket device (if fitted) from the application head with a hex wrench 3 mm.

2. If shutter device is fitted:

Insert a hex wrench 2 mm or a round rod with a maximum diameter of 2 mm into the drill hole (1) of the slide (2) and press the locking pin in.

3. In this case, push the slide (2) backwards as shown in the figure. The slide can be left in this position or removed.

(2)

(1)

(2)

4. Position the nozzle (3) into the union nut (4) as shown in the Figure.

(5)

(3)

(4)

5. Screw the union nut (4) to the needle seat (5), and tighten it with an open-ended wrench 19 mm.

6. Insert the slide into the slot of the shutter device and push it into its original position until the locking pin audibly engages.

(4)

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Install nozzle in DynaCold Mini with contact nozzle

1. Position the nozzle (1) into the union nut (2) as shown in the Figure.

Page 3-- 3

Revised 3/01

(3)

(1)

(2)

2. Screw the union nut (2) to the needle seat (3), and tighten this with an open-ended wrench 19 mm. In this case, align the nozzle at the face of the wrench with a open-ended wrench 10 mm.

Direction of material flow

Install nozzle plate in DynaCold Mini with nozzle plate

1. Unscrew the four fastening screws of the nozzle plate (1) with a hex wrench 3 mm.

2. Position the nozzle plate (2) onto the nozzle plate mounting block (3).

3. Screw the nozzle plate (2) to the nozzle plate mounting block (3) with the four fastening screws

(1).

Direction of material flow

(2)

(1)

(3)

(2)

(1)

Page 3-- 4

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Install nozzles in DynaCold Mini with nozzle plate and screw-in nozzles

1. Unscrew the four fastening screws (1) from the fitting with a hex wrench 3 mm.

2. Position the nozzle plate (2) onto the nozzle plate mounting block (3).

3. Screw the nozzle plate (2) onto the mounting block (3) with the four hex screws.

(3)

(2)

(1)

4. Install the screw-in nozzles (4) into the nozzle plate (2), and tighten these with an open-ended wrench 6 mm.

(2)

(4)

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Adjust the paper guide bracket (option)

1. Adjust the application head with the desired nozzle distance to the substrate.

2. Loosen the four fastening screws (1) with a hex wrench 3 mm, and move the paper guide bracket to the desired position.

Note!

The substrate must be freely moveable beneath the paper guide bracket.

3. Tighten the four fastening screws (1) with a hex wrench 3 mm.

Page 3-- 5

Revised 3/01

(1)

Page 3-- 6

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 4-- 1

Revised 3/01

Maintenance and servicing

Warning!

The following work must only be performed by trained and authorized personnel. Observe the general safety instructions.

No fixed intervals of time are prescribed for DynaCold Mini application head maintenance. The frequency of the maintenance operations depends on the level of glue soiling and the duration of application head usage.

Clean nozzles and nozzle plates

1. Render the application head pressure and voltage--free. Secure it against reactivation. Loosen the electrical plug’s central screw, and remove the plug from the applicator.

2. Remove the nozzle or nozzle plate. Proceed in the reverse sequence to that described in “Install nozzles” in Chapter 3

3. Clean the nozzle or nozzle plate with warm water. If severely soiled, warm water with a small amount of dishwashing liquid may be used.

Nozzle cleaning kits are available from ITW Dynatec as an option .

Nozzle cleaning kit

see Chapter entitled “Accessories”

Purge the application head

Following a long period of operation, dirt may collect inside the application heads. This may lead to applicator malfunctions. The heads should therefore, be regularly rinsed with water.

1. Remove the glue from the glue delivery system and replace it with warm (not hot) water.

2. Unscrew the nozzle/nozzle plate from the application head.

3. Place a collecting vessel beneath the application head.

4. Switch the system on and allow the water to flow through until all glue is flushed from the system.

5. Switch the system off again once all of the water has flowed through.

6. Screw a clean nozzle/nozzle plate onto the application head. The system can now be operated with cold glue.

Page 4-- 2

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Remove and replace the needle and needle seat

Note!

The needle and needle seat or the needle and the seat nozzle are supplied as matched sets. Proper function can only be guaranteed in this manner.

These components must therefore only be replaced as a set.

1 Render the application head pressure and voltage--free. Secure it against reactivation. Unscrew the plug’s central screw, and remove the electrical connector from the applicator.

DynaCold Mini with seat nozzle

1. Unscrew the paper guide bracket (if fitted) from the application head with an hex wrench 3 mm.

2. If a shutter device is fitted:

Insert an hex wrench 2 mm or a round rod with a maximum diameter of 2 mm into the drill hole (1) of the slide (2) and press the locking pin in.

3. In this case, push the slide (2) backwards as shown in the Figure. The slide can be left in this position or removed.

(2)

(1)

4. Unscrew the seat nozzle (3) from the axial conduit (4) with an open--ended wrench 17 mm.

5. Pull the needle/armature assembly and spring (5) out.

Note!

The seat nozzle and the needle/armature assembly are matched sets. Proper function can only be guaranteed in this manner. These components must therefore only be replaced as a set.

6. Replace the seat nozzle (3), the O--ring (6) and the needle/armature assembly with spring (5).

7. Assembly is carried out in the reverse sequence.

(2)

(4)

(3)

(5)

(6)

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

DynaCold Mini with flanged nozzle or contact nozzle

1. Unscrew the paper guide bracket (if fitted) from the application head with an hex wrench 3 mm.

2. If shutter device is fitted:

Insert an hex wrench 2 mm or a round rod with a maximum diameter of 2 mm into the drill hole (1) of the slide (2) and press the locking pin in.

3. In this case, push the slide (2) backwards as shown in the Figure. The slide can be left in this position or removed.

(2)

4. Unscrew the union nut (3) with an open--ended wrench 19 mm. Remove the union nut (3) with the nozzle (4).

5. Unscrew the needle seat (5) from the axial conduit (6) with an open--ended wrench 17 mm.

6. Pull the neddle/armature assembly and spring (7) out.

Note!

The needle seat and neddle armature assembly are a matched set. Proper function can only be guaranteed in this manner. These components must therefore only be replaced as a set.

7. Replace the needle seat (5), the o--ring (8) and the needle/armature assembly and spring (7).

8. Assembly is carried out in the reverse sequence.

(2)

(5)

Page 4-- 3

Revised 3/01

(1)

(6)

(7)

(8)

(4)

(3)

Page 4-- 4

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

DynaCold Mini with nozzle plate

1. Remove the nozzle plate. Proceed in the reverse sequence to that described in “Install nozzle plate” in Chapter 2.

2. Unscrew the two locking plate (2) fastening screws (1) with an hex wrench 3 mm.

3. Remove the locking plate (2).

4. Pull the nozzle plate mounting block (3) downwards.

(1)

(2)

(4)

(3)

5. Unscrew the needle seat (4) from the axial conduit with an open--ended wrench 17 mm.

6. Pull out the neddle/armature assembly and spring (5) .

Note!

The needle seat and the needle/armature assembly are a matched set. Proper function can only be guaranteed in this manner. These components must therefore only be replaced as a set.

5. Replace the needle/armature assembly and spring (5), needle seat (4) and o--rings.

6. Assembly is carried out in the reverse sequence.

Note!

Grease the O--rings with silicone grease.

This facilitates installation.

(5)

(4)

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Clean the shutter device

1. Insert an hex wrench 2 mm or a round rod with a maximum diameter of 2 mm into the drill hole (1) of the slide (2) and press the locking pin in.

2. In this case, push the slide (2) backwards as shown in the Figure. The slide can be removed.

3. Clean the slide with warm water. If severely soiled, warm water with a small amount of dishwashing liquid may be used. The nozzle sealing can be removed and cleaned or replaced.

4. Assembly is carried out in the reverse sequence.

(2)

(2)

Page 4-- 5

Revised 3/01

(1)

Page 4-- 6

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Check and replace magnet coil

1. Render the pump and the application head pressure and voltage--free. Secure these against reactivation. Unscrew the plug’s central screw, and remove the electrical plug.

2. Measure the resistance of the coil. At room temperature, the electrical resistance should be (63

¦

3,5) Ω.

3. Replace the magnet coil if its resistance does not lie within this range.

R = (63

¦

3,5) Ω

Note!

Warning, high pressure!

Danger of injury. The adhesive is under pressure. Wear eye protection.

In certain cases, the material hose may still be under pressure. Particular caution should therefore be exercised!

2. Unscrew the connection nipple (1) with an open-ended wrench 19 mm.

3. Unscrew the milled nut (2) by hand. If necessary, use an open--ended wrench 17 mm.

4. Pull the magnet coil (3) upwards.

5. Replace the magnet coil (3). It may be installed so either side the coil is up.

6. Assembly is carried out in the reverse sequence.

Note!

Do not overtighten the milled nut (2) as this may result in damage to the axial conduit. The magnet coil (3) is secured the axial conduit (4) with the milled nut.

Note!

Top or bottom of coil may be reversed.

360

˚ or

90

˚

(1)

(2)

(3)

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 5-- 1

Revised 3/01

Troubleshooting

This Chapter contains a description of possible malfunctions, the causes of these malfunctions and possible solutions. Obvious defects such as mechanical damage or damaged electrical leads or pneumatic lines are not dealt with. These faults should be detected and repaired during the regular inspection of the system.

Check all electrical and pneumatic connections. Check whether the air pressure is set to proper operating values, and whether the proper supply voltage is available. Also check whether the glue reservoir contains glue.

Malfunction

No glue flow

Glue emerges from the l h head is closed

Cause

No glue in the tank

Nozzle blocked

Plug loose

Initialization voltage not available

Coil defective

Material hose blocked

Dirt in the needle seat

Needle seat worn out

Spring broken

Remedy

Fill glue tank

Clean nozzle

Screw plug on securely

Check pattern controll output for 170 V overexcitation

Replace coil

Rinse material hose and replace if necessary

Clean needle seat

Replace needle seat and needle

Replace spring

Note!

The Chapter entitled Maintenance and Servicing contains instructions on how to remove and disassemble individual components.

Page 5-- 2

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Replacement parts

DynaCold Mini with complete seat nozzle

1

Page 6-- 1

Revised 4/04

3

Option

2

Option

Item

1

1

1

1

2

3

Art. No.

70.06304.725 or 108123

108130

70.06304.730 or 108124

108131

70.06304.740 or 108125

108132

70.06304.750 or 180126

108133

70.60000.702

70.06000.703

Article

DynaCold Mini with seat nozzle ∅ 0.25 mm, 1/2 UNF Fluid Ftg.

DynaCold Mini with seat nozzle ∅ 0.25 mm, 1/8 NPT Fluid Ftg.

DynaCold Mini with seat nozzle ∅ 0.30 mm, 1/2 UNF Fluid Ftg.

DynaCold Mini with seat nozzle ∅ 0.30 mm, 1/8 NPT Fluid Ftg.

DynaCold Mini with seat nozzle ∅ 0.40 mm, 1/2 UNF Fluid Ftg.

DynaCold Mini with seat nozzle ∅ 0.40 mm, 1/8 NPT Fluid Ftg.

DynaCold Mini with seat nozzle ∅ 0.50 mm, 1/2 UNF Fluid Ftg.

DynaCold Mini with seat nozzle ∅ 0.50 mm, 1/8 NPT Fluid Ftg.

Complete paper guide bracket (option)

Complete shutter device (option)

Page 6-- 2

Revised 4/04

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

DynaCold Mini with flanged or contact nozzle

1a

1

4

3

Option

4a

2

3

4

4a

Item

1

1a

2

Option

Art. No.

70.06304.701

or 108122

111158

70.60000.702

70.06000.703

70.00100.170

75.00000.109

Article

DynaCold Mini for flanged or contact nozzles using 19mm hex union nut

(nozzles must be ordered separately. See Chapter titled Accessories)

DynaCold Mini for flanged nozzles using 14mm hex union nut (nozzles must be ordered separately, see chapter titled Accessories)

Complete paper guide bracket (option for DynaCold Mini with flanged nozzle)

Complete shutter device (option for DynaCold Mini with flanged nozzle)

Union nut, 19mm hex

Union Nut, 14mm hex

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

DynaCold Mini for nozzle plate

1

Page 6-- 3

Revised 4/04

Item

1

Art. No.

70.06304.702

Article

DynaCold Mini for nozzle plate (nozzle plates must be ordered separately.

See Chapter entitled Accessories.)

Page 6-- 4

Revised 4/04

DynaCold Mini application module

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

4a

Item

3

4

1

2

4a

Note!

Art. No.

70.06000.701

70.04000.331

05.54110.005

70.04000.332

70.04000.341

70.04000.342

Article

Complete application module

Axial conduit

Magnet coil

Milled nut

Connection nipple, 1/2 UNF thread

Connection union, 1/8 NPT

A

Quantity

1

1

1

1

1

1

The spare parts marked with this symbol

A

are wear parts. In order to avoid longer down-times, we recommend that you keep a small stock of these wear parts.

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Seat nozzle repair kits

Page 6-- 5

Revised 4/04

Item

Note!

Art. No.

Article

3

5

70.06000.725

70.06000.730

70.06000.740

70.06000.750

04.11009.098

06.00925.012

Seat nozzle repair kit ∅ 0.25 mm, complete

Seat nozzle repair kit ∅ 0.30 mm, complete

Seat nozzle repair kit ∅ 0.40 mm, complete

Seat nozzle repair kit ∅ 0.50 mm, complete

Pressure spring

O--ring

* According to the nozzle diameter which is used.

A

*

A

*

A

*

A

*

A

A

Quantity

1

1

1

1

1

1

The spare parts marked with this symbol

A

are wear parts. In order to avoid longer down-times, we recommend that you keep a small stock of these wear parts.

Note!

Repair kits include all items shown.

Needle/armature assembly and seat nozzles only sold in matched sets.

Page 6-- 6

Revised 4/04

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Flanged and contact nozzle repair kit (used with 19mm hex union nut)

Item

3

5

Art. No.

70.06000.704

04.11009.098

06.00925.012

Article

Flanged and contact nozzle repair kit (incl. item 3 and 5)

Pressure spring

O-ring

A

A

A

Quantity

1

1

1

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 6-- 7

Revised 4/04

Flanged and contact nozzle repair kit (used with 14mm hex union nut)

Item

Note!

Note!

Art. No.

70.06000.707

04.11009.098

06.00925.012

Article

Flanged nozzle repair kit (incl. item 3 and 5)

Pressure Spring

O-ring

A

A

Quantity

1

1

1

A

The spare parts marked with this symbol

A

are wear parts. In order to avoid longer down-times, we recommend that you keep a small stock of these wear parts.

Repair kits include all items shown.

Needle/armature assembly and seat nozzles only sold in matched sets.

Page 6-- 8

Revised 4/04

Nozzle plate repair kit

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Item

3

5

7

Note!

Note!

Art. No.

70.06000.705

04.11009.098

06.00925.012

06.01000.001

Article

Nozzle plate repair kit (incl. item. 3, 5 and 7)

Pressure spring

O--ring

O--ring

A

A

A

A

Quantity

1

1

1

1

The spare parts marked with this symbol

A

are wear parts. In order to avoid longer down-times, we recommend that you keep a small stock of these wear parts.

Repair kits include all items shown.

Needle/armature assembly and seat nozzles only sold in matched sets.

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Fitting for nozzle plate

Page 6-- 9

Revised 4/04

Item

3

4

1

2

5

Note!

Art. No.

Article

70.06000.706

06.04000.136

06.04000.137

00.10410.912

00.10408.912

06.00368.007

Fitting for nozzle plate, complete

Locking plate

Nozzle plate mounting block

Socket head cap screw M4x10 SST

Socket head cap screw M4x8 SST

O-ring

A

The spare parts marked with this symbol

A

are wear parts. In order to avoid longer down-times, we recommend that you keep a small stock of these wear parts.

Quantity

1

1

1

2

4

1

Page 6-- 10

Revised 4/04

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Shutter Device for DynaCold Mini with seat and flanged nozzle

(option)

Item

1

12

13

14

15

8

9

7

7a

2

3

4

6 c d a b e

Note!

Art. No.

70.06000.703

70.06000.713

70.04000.336

70.04000.339

70.04000.131

00.10304.963

03.21506.325

70.04000.335

70.04000.337

70.04000.338

04.10325.041

07.00500.106

340-012

05.93070.001

04.11080.159

06.00607.010

00.10412.912

00.80404.913

70.04000.344

Article

Shutter Device, complete

Complete slide

Slide

Pressure plate

Gasket

Countersunk screw

Parallel pin

Housing

Piston

Piston

Pressure spring

Connection nipple M 5

Connection nipple, 1/8 tube (must be ordered separately).

Closure cap Pg 7

Pressure spring

O-ring

Socket head cap screw

Set screw

Spacer block

A

A

A

Quantity

1

1

1

1

1

1

1

1

1

4

1

1

1

1

4

1

1

1

1

The spare parts marked with this symbol

A

are wear parts. In order to avoid longer down-times, we recommend that you keep a small stock of these wear parts.

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

7a

Page 6-- 11

Revised 4/04

Page 6-- 12

Revised 4/04

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Paper guide bracket for DynaCold Mini with seat or flanged nozzle

(option)

1

2

3

Item Art. No.

70.06000.702

70.06000.101

00.10408.912

02.00430.125

Article

Paper guide bracket, complete

Paper guide bracket

Socket head cap screw M4x10 SST

Washer, Flat M4 SST

Quantity

1

1

4

4

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Accessories

Page 7-- 1

Revised 4/04

Seat nozzles

Note!

The nozzle and the needle/armature assembly are matched sets. Proper function can only be guaranteed in this manner. These components should therefore only be replaced as a set.

Seat nozzle repair kits can be found in Chapter 5, Replacement Parts.

Single orifice flanged nozzles for DynaCold Mini with 19mm hex union nut.

Part No.

Description

91.00020.102 Flanged nozzle ∅ 0.20 mm

91.00025.102 Flanged nozzle ∅ 0.25 mm

91.00030.102 Flanged nozzle ∅ 0.30 mm

91.00035.102 Flanged nozzle ∅ 0.35 mm

91.00040.102 Flanged nozzle ∅ 0.40 mm

91.00045.102 Flanged nozzle ∅ 0.45 mm

91.00050.102 Flanged nozzle ∅ 0.50 mm

91.00060.102 Flanged nozzle ∅ 0.60 mm

91.00070.102 Flanged nozzle ∅ 0.70 mm

91.00080.102 Flanged nozzle ∅ 0.80 mm

91.00100.102 Flanged nozzle ∅ 1.00 mm

91.00120.102 Flanged nozzle ∅ 1.30 mm

91.00150.102 Flanged nozzle ∅ 1.50 mm

Single orifice flanged nozzles for DynaCold Mini with 14mm hex union nut (used only with PN 111158)

Part No.

Description

91.01030.120 Flanged nozzle ∅ 0.30 mm

91.01040.120 Flanged nozzle ∅ 0.40 mm

91.01050.120 Flanged nozzle ∅ 0.50 mm

Page 7-- 2

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Single orifice contact nozzles for DynaCold Mini with 19mm hex union nut (10mm width)

Art. No.

Article

93.02030.108 Contact nozzle (0.2 mm groove depth) ∅ 0.30 mm

93.02035.108 Contact nozzle (0.2 mm groove depth) ∅ 0.35 mm

93.02040.108 Contact nozzle (0.2 mm groove depth) ∅ 0.40 mm

93.02045.108 Contact nozzle (0.2 mm groove depth) ∅ 0.45 mm

93.02050.108 Contact nozzle (0.2 mm groove depth) ∅ 0.50 mm

93.02060.108 Contact nozzle (0.2 mm groove depth) ∅ 0.60 mm

93.02070.108 Contact nozzle (0.2 mm groove depth) ∅ 0.70 mm

93.02090.108 Contact nozzle (0.2 mm groove depth) ∅ 1.00 mm

93.06030.108 Contact nozzle (0.6 mm groove depth) ∅ 0.30 mm

93.06035.108 Contact nozzle (0.6 mm groove depth) ∅ 0.35 mm

93.06040.108 Contact nozzle (0.6 mm groove depth) ∅ 0.40 mm

93.06045.108 Contact nozzle (0.6 mm groove depth) ∅ 0.45 mm

93.06050.108 Contact nozzle (0.6 mm groove depth) ∅ 0.50 mm

93.06060.108 Contact nozzle (0.6 mm groove depth) ∅ 0.60 mm

93.06070.108 Contact nozzle (0.6 mm groove depth) ∅ 0.70 mm

93.06090.108 Contact nozzle (0.6 mm groove depth) ∅ 1.00 mm

Single orifice contact nozzles for DynaCold Mini with 19mm hex union nut (6mm width)

Part No.

Description

93.02030.106 Contact nozzle (0.20 mm groove Depth) ∅ 0.30mm

93.02035.106 Contact nozzle (0.20 mm groove Depth) ∅ 0.35mm

93.02040.106 Contact nozzle (0.20 mm groove Depth) ∅ 0.40mm

93.02050.106 Contact nozzle (0.20 mm groove Depth) ∅ 0.50mm

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 7-- 3

Revised 4/04

Dual orifice flanged nozzles for DynaCold Mini with 19mm hex union nut.

Art.-Nr.

Article

92.00330.101 Dual orifice flanged nozzle

92.00335.101 Dual orifice flanged nozzle

92.00340.101 Dual orifice flanged nozzle

92.00345.101 Dual orifice flanged nozzle

92.00350.101 Dual orifice flanged nozzle

92.00360.101 Dual orifice flanged nozzle

92.00370.101 Dual orifice flanged nozzle

Art. No.

Article

92.00430.101 Dual orifice flanged nozzle

92.00435.101 Dual orifice flanged nozzle

92.00440.101 Dual orifice flanged nozzle

92.00445.101 Dual orifice flanged nozzle

92.00450.101 Dual orifice flanged nozzle

92.00460.101 Dual orifice flanged nozzle

92.00470.101 Dual orifice flanged nozzle

92.00480.101 Dual orifice flanged nozzle

92.00490.101 Dual orifice flanged nozzle

Art. No.

Article

92.00630.101 Dual orifice flanged nozzle

92.00635.101 Dual orifice flanged nozzle

92.00640.101 Dual orifice flanged nozzle

92.00645.101 Dual orifice flanged nozzle

92.00650.101 Dual orifice flanged nozzle

92.00660.101 Dual orifice flanged nozzle

92.00670.101 Dual orifice flanged nozzle

0.30 mm

0.35 mm

0.40 mm

0.45 mm

0.50 mm

0.60 mm

0.70 mm

0.30 mm

0.35 mm

0.40 mm

0.45 mm

0.50 mm

0.60 mm

0.70 mm

0.80 mm

0.90 mm

0.30 mm

0.35 mm

0.40 mm

0.45 mm

0.50 mm

0.60 mm

0.70 mm

(

45°

45°

45°

45°

45°

45°

45°

45°

45°

(

60°

60°

60°

60°

60°

60°

60°

(

30°

30°

30°

30°

30°

30°

30°

Page 7-- 4

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Dual orifice contact nozzle for DynaCold Mini with 19mm hex union nut.

Art.-Nr.

Article

94.02330.101 Dual orifice contact nozzle

94.02335.101 Dual orifice contact nozzle

94.02340.101 Dual orifice contact nozzle

94.02360.101 Dual orifice contact nozzle

94.02365.101 Dual orifice contact nozzle

Art.-Nr.

Article

94.02830.101 Dual orifice contact nozzle

94.02840.101 Dual orifice contact nozzle

0.30 mm

0.35 mm

0.40 mm

0.60 mm

0.65 mm

On center separation

3 mm

3 mm

3 mm

3 mm

3 mm

Groove depth

0,2 mm

0,2 mm

0,2 mm

0,2 mm

0,2 mm

0.30 mm

0.40 mm

8 mm

8 mm

0,2 mm

0,2 mm

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 7-- 5

Revised 4/04

Nozzle plates for contact application

The nozzle plates are individually manufactured according to your wishes. The basic area of the nozzle plate is 45 x 32 mm. The number and the diameter of the drill holes may vary. The following drawing shows these options:

5

45

35

5

Depression to DIN 74 for pan head screw M4 -- DIN 912

2.5 min.

B 1

A 1

A 2

A 3

A n

Number of drill holes

Diameter of the drill hole

Groove depth

Distance 1 to tear edge

Distance 2 to tear edge

Distance to drill hole 1

Distance to drill hole 2

Distance to drill hole 3

Distance to drill hole 4

Distance to drill hole 5

Distance to drill hole 6

Distance to drill hole 7

Distance to drill hole 8

Distance to drill hole 9

Distance to drill hole 10

Distance to drill hole 11

Article number

D For a nozzle plate order, we require the data specified in the drawing. Copy this page, and please enter these data into the Table below.

7

12

T

A8

A9

A10

A11

A4

A5

A6

A7

B2

A1

A2

A3 n

D

T

B1

The article (part) number is composed of the following data:

70. x x x 32 x x x

n Number of drill holes

D Diameter of the nozzle drill hole

Internal number (left blank)

T Groove depth

Nozzle plate 1

Nozzle plate 2

Nozzle plate 3

Nozzle plate 4

Nozzle plate 5

Page 7-- 6

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Nozzle plates for screw--in nozzles

The nozzle plates are individually manufactured according to your wishes. The basic area of the nozzle plate is 45 x 32 mm. The number of screw--in nozzles may vary.

5

45

35 5

Depression to DIN 74 for pan head screw M4 -- DIN 912

Screw--in nozzles

Art. No.

91.60000.125

91.60000.103

91.60000.113

91.60000.104

91.60000.105

91.60000.106

91.60000.109

91.60000.108

91.60000.107

91.60000.110

Article

Screw--in nozzle SS ∅ 0.25 mm

Screw--in nozzle SS ∅ 0.30 mm

Screw--in nozzle SS ∅ 0.35 mm

Screw--in nozzle SS ∅ 0.40 mm

Screw--in nozzle SS ∅ 0.50 mm

Screw--in nozzle SS ∅ 0.60 mm

Screw--in nozzle SS ∅ 0.70 mm

Screw--in nozzle SS ∅ 0.80 mm

Screw--in nozzle SS ∅ 1.00 mm

Screw--in nozzle SS ∅ 1.50 mm

Nozzle cleaning kit

Item

1

2

2

2

2

2

Art. No.

Article

09.39000.015 Nozzle cleaning kit ∅ 0.15 mm

09.39000.020 Nozzle cleaning kit ∅ 0.20 mm

09.39000.025 Nozzle cleaning kit ∅ 0.25 mm

09.39000.030 Nozzle cleaning kit ∅ 0.30 mm

09.39000.035 Nozzle cleaning kit ∅ 0.35 mm

Quantity

12 units

6 units

6 units

6 units

6 units

6 units

1

2

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

High--pressure material hoses

High--pressure hose DN6, up to 4m long and max. 2 application heads

High--pressure hose DN10 from 4m long

Page 7-- 7

Revised 4/04

High--pressure hoses DN6

G3/8--G3/8

Option

High--pressure hose DN10 on connection of more than 2 application heads

G1/4--G3/8 G3/8--G1/4

Double nipple

Gasket

High--pressure hoses DN6

High--pressure hoses DN6

Length

3.0

4.0

5.0

6.0

0.2

0.5

1.0

2.0

7.0

8.0

10.0

15.0

Art. No.

30.00002.727

30.00002.729

30.00002.730

30.00002.721

30.00002.731

30.00002.722

30.00002.732

30.00002.728

30.00002.736

30.00002.726

30.00002.733

30.00002.735

High--pressure hoses DN10

Length

3.0

4.0

5.0

6.0

10.0

Art. No.

30.00002.743

30.00002.744

30.00002.745

30.00002.746

30.00002.750

UNF1/2 20G

SW16 SW14 10/6

G3/8

SW22 SW17 15/10

Page 7-- 8

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

For this hose, two double nipples G1/4--G3/8 Art. No. 07.01438.101 and two gaskets Art. No.

02.11350.001 are required.

High pressure manifold

Number of application heads

2

3

Number of application heads

4

5

6

Number of application heads

7

8

Art. No.

30.00002.752

30.00002.753

Art. No.

30.00002.754

30.00002.755

30.00002.756

Art. No.

30.00002.757

30.00002.758

2--fold 3--fold 4--fold

6--fold 7--fold

Shut--off unit for high and low pressure

Art. No.

Article

30.00004.701

Complete shut--off unit

5--fold

8--fold

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Mounting for DynaCold Mini

Item Art. No.

73.50000.735

73.50000.736

Article

Fast Adjust Bracket, with M8-1.25 thread for sensor mounting.

Fast Adjust Bracket with /16-24 thread for sensor mounting.

DynaCold Mini initialization cable

Art. No.

Article

05.02104.616 Complete DynaCold Mini initialization cable, 5 m

05.02104.618 Complete DynaCold Mini initialization cable, 10 m

Page 7-- 9

Revised 4/04

Accessories for Shutter Device

5

0 bar

6

1

4

6

2

3

7

Pattern control unit

For multiple applications

8

6

7

4

5

8

Item

1

2

3

Art. No.

Article

07.81106.702

Air filter/regulator unit

70.04000.709

3/2--port solenoid valve with accessories

05.02104.605

Solenoid valve initialization cable

07.08014.701

Quick connect air tubing

07.00600.117

Threaded connection

07.00600.117

Threaded connection

07.08014.701

Air manifold, 8 outputs

07.92200.001

2/2--port valve, manually--actuated

Page 7-- 10

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Page 8-- 1

Revised 3/01

Decommissioning, packaging and transportation

Temporary decommissioning

1. Rinse the application heads with water.

2. Relieve residual pressure.

3. Render the application heads pressure and voltage--free.

4. Remove all glue residues and clean the nozzle/nozzle plate.

5. Remove all air and glue hoses and all electrical leads.

6. Fit all open threaded connections with sealing plugs or dust caps.

7. Package the application heads so that they are protected against corrosion.

8. Store the application heads so that they are protected against damage.

Permanent decommissioning and disposal

1. Switch the application heads off.

2. Relieve residual pressure.

3. Remove all glue residues.

4. Remove all air and glue hoses and all electrical leads.

5. Disassemble the application heads into mechanical and electrical components.

6. Dispose of the components for recycling.

Page 8-- 2

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

Manual Modifications

Operating instructions drawn up: 9/00

Operating instructions modified:

Date

3/01

Page complete

Page 9-- 1

Revised 3/01

Page 9-- 2

Revised 3/01

ITW Dynatec c. 2001

DYNACOLD MINI APPLICATOR Manual #10-17

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