OPERATING INSTRUCTIONS FOR “LDTORBH

OPERATING INSTRUCTIONS FOR “LDTORBH
This manual contains safety information that if ignored can
endanger life or result in serious injury. They are indicated
by this icon.
Keep the instrument protected from sun and water.
Avoid water splashes.
O P E R AT I N G I N S T R U C T I O N S
F O R “ L D TO R B H ” I N S T R U M E N T S E R I E S
Read Carefully !
1
ENGLISH Version
R2-01-11
NORME CE/EC RULES(STANDARD EC)/NORMAS DE LA CE
Direttiva Basso Voltaggio/Low Voltage Directive
Directiva de baja tensión (2006/95/CE)
Direttiva EMC Compatibilità Elettromagnetica
EMC electromagnetic compatibility directive
EMC directiva de compatibilidad electromagnética (2004/108/CE)
GENERAL SAFETY GUIDELINES
Danger!
In emergencies the instrument should be switched off immediately! Disconnect the power cable
from the power supply!
When installing always observe local regulations!
Manufacturer is not liable for any unauthorized use or misuse of this product that may cause injury,
damage to persons and / or materials.
Caution!
Instrument must be accessible at all times for both operating and servicing. Access must not be
obstructed in any way!
Feeder should be interlocked with a no-flow protection device to automatically shut-off the pumps
when there is no flow!
Pumps and accessories must be serviced and repaired by qualified and authorized personnel only!
Always discharge the liquid end before servicing the instrument!
Empty and rinse the liquid end before work on a pump which has been used with hazardous or
unknown chemicals!
Always read chemical safety datasheet!
Always wear protective clothing when handling hazardous or unknown chemicals!
Instrument must be operated / serviced by trained technicians only!
All connection operations must be performed while the instrument is not connected to main
supply!
2
1. Introduction
LDTORBH is a microprocessor based digital regulator for NTU and temperature reading. On/Off is main working mode.
All information are provided through a large LCD display. Using a revolutionary wheel control the instrument can be
easily programmed. LDTORBH is housed in a IP65 plastic box.
INPUTS:
- Flow
- Temperature probe
- ETORBH probe
OUTPUTS:
- 2 relay outputs (NTU and Probe Cleaning)
- 2 mA outputs (NTU and Temp)
- Main alarm
2. The wheel
Located in the upper right side of LDTORBH there is a wheel that must be used to control the instrument. Wheel
can be rotated in both directions to scroll over the menus and / or pressed to confirm highlighted selection / value.
NOTE: Once changes are made press “OK” to save and exit from submenu. Press “ESC” to exit without saving.
SCROLL
Rotate wheel to scroll through menus or options
SELECT
3
Press wheel to select highlighted option
3. Mainboard Connections
MAIN BOARD
Unplug instrument from main power supply then perform connections by following the above picture.
28 29 30 31 32 33 34 35
L 1 2 3
B
20 21 22 23 24 25 26 27
A
E E
E E
12 13 14 15 16 17 18 19
N N N N
ETORBH PROBE
MODULE
(see appendix “A”
for connections)
4 5
6 7
8 9
10 11
A: Main Fuse (6A T)
B: Outputs Fuse (3.15A T)
L(Live) - E (Earth) - N (Neutral): 85÷264VAC - 50/60 Hz
1(Live) - E(Earth) - N(Neutral): 85÷264VAC - 5A 50/60 Hz Relay 1 Output “RELAY NTU”. To use with ON/OFF
2(Live) - E(Earth) - N(Neutral): 85÷264VAC - 5A 50/60 Hz Relay 2 Output “PROBE CLEANING”.
3(Live.) - E(Earth) - N(Neutral) : 85÷264VAC Alarm output
19(GND) - 26(+RS485) - 27(-RS485): RS485
12(+ Brown) - 13(Black) - 14(- Blue) - 15(GND): Proximity sensor mod. “SEPR”
4(Green) - 5(Brown) - 6(White) - 7(Yellow): PT100 temperature probe
29(-) - 28(+): Current output mA1 for NTU
32(-) - 33(+): Current output mA4 for temperature
⎬
Max resistive load: 500 Ohm
Warning: Connections must be perfomed by qualified and trained personnel only.
4
4. Main Screen
When into normal operating mode, LDTORBH shows the following main screen:
DATE / TIME (1)
READING VALUE (2)
OUTPUTS STATUS (3)
PLANT TEMPERATURE (4)
Main screen zones:
(1) DATE / TIME
Local date and Time (see “International” menu to configure it) or rotate wheel for atlernative view (“Status”).
(2) READING VALUE
These numbers are values read by ETORBH probe.
(3) OUTPUTS STATUS
These fields are related to current outputs status and instrument activity on main board. For more information rotate the wheel when into main screen. (see next page)
(4) PLANT TEMPERATURE
Plant’s temperature read by temperature probe if installed.
During critical situations a warning / alarm message may appear. To in-depth explanation completely rotate clockwise the wheel to review main instrument parameters and current outputs status.
Note: the word “PUMP” as shown into this manual refers to a “dosing device” connected to the
instrument!
5
5. Quick status check
From main screen completely rotate clockwise the wheel to review main instrument parameters and current outputs
status.
Local Time
Local Date
NTU probe reading
Flow contact status (SEPR)
Temperature probe reading
Dosing alarm condition
Temp. probe calibration status
Temp. probe last calibration date
Outputs Status
See mainboard (page 4) for connections.
6
6. Password
To grant access into “Main Menu” press the wheel from main screen and enter the passcode.
If this is the first time here then the passcode is 0000 (factory preset). Press wheel 5 times to enter into “Main
Menu”. Otherwise press the wheel 1 time and enter the passcode. Numbers can be selected rotating the wheel.
X5
To set a new passcode choose “PARAMETERS” from “Main Menu” , move on “New Pcode”, click on wheel and
enter a four numbers code. Click on “EXIT” and choose “YES” to save request. The new passcode is now ready.
Lost passcode ?
Please dont’ forget the passcode (if changed). In the unfortunate event, please call your local distributor for unlocking procedure. There is no way for you
to recover lost passcode.
7
7. “Main Menu” list
To grant access into “Main Menu” enter the passcode (as described in previous chapter). Once into “Main Menu”
rotate the wheel to scroll through all the options available.
Setpoint (see page 9)
Self Clean (see page 10)
Calibration (see page 11-12)
Parameters (see page 13)
Output manager (see page 14)
Instrument reset (see page 15)
International (see page 16)
Flow (see page 17)
Out of Range Alarm (see page 18)
mA Outputs (see page 19)
8
8. “Set-Point”, NTU (on/off)
On/Off setpoint mode set the instrument to operate using two set values that enable or disable the
“Relay 1 Output”. Press wheel for editing.
ON/OFF mode
Set NTU value at 4.00 OFF and 10.00 ON.
Instrument will leave “Relay 1 Output” active until reading value will decrease up to 4.00NTU.
At 4.00NTU the “Relay 1 Output” will be disabled until reading value will increase up to 10.00NTU.
ON
OFF
10.00
9
4.00
9. “Self clean”, probe self-cleaning setup (Relay 2 Output)
An internal motor automatically wipes the optical face of probe. To define how much this motor must be on or off
use the “Self Clean” menu.
“Cycle”: the time between each cleaning. Can be set between 0 (disabled) and 999 minutes. Setting “0” as value
the whole “Self-Clean” function will be disabled.
“Clean Time”: probe cleaning time. Can be set between 0 (disabled) and 999 seconds. Setting “0” as value the
whole “Self-Clean” function will be disabled.
“Restore Time”: is the probe recovery time needed to come back in full operations after the cleaning.
Can be set between 0 (disabled) and 999 minutes. Setting “0” as value the whole “Self-Clean” function will be
disabled.
“Clean on alarm”: automatic probe cleaning when the reading alarm is active. The probe will not read until the
end of the cleaning.
Note: During “Clean Time”, “Restore Time” and “Clean on alarm” all NTU outputs are DISABLED.
10
10. “NTU scale set”
To properly set probe’s reading range select “Calibration” from main menu and press wheel on “NTU Scale”.
Choose NTU scale between 9,999NTU or 99,99NTU or 999,9NTU or 9999NTU.
Turbidity sensor is shipped fully calibrated (plug&play) and it doesn’t need any calibration.
To end procedure move cursor on “EX” and press wheel to confirm. Then proceed to “Save” request screen.
Move wheel on “YES” to save or “NO” to discard
changes. If an error occurred during calibration procedure then the instrument will show an error message
and will ask to proceed to a new calibration, cancel
current operation or restore default settings.
11
10.1 “Temp probe”, °C - Temperature calibration
A professioanl thermometer is required to obtain a reliable calibration. From “Menu Calibration” choose “Temp
probe”.
Note: This procedure assumes that instrument is correctly installed and configured, connected to a working PT100..
Calibrate using plant’s temperature otherwise unattended results may occur.
Using an external thermometer read actual temperature and edit related field “Cal. at”. Confirm by pressing
wheel.
To end procedure move cursor on “OK” and press wheel to proceed to “Save” request screen. Move wheel
on “YES” to save or “NO” to discard changes. If an
error occurred during calibration procedure then the
instrument will show an error message and will ask to
proceed to a new calibration, cancel current operation
or restore default settings.
12
11. “Parameters”
From “Menu Calibration” choose “Parameters”. This menu allows to set a delay (max 60 minutes) before pumps
begin to feed. Furthermore use this menu to set pH pump startup priority and to change default passcode.
Feeding Delay.
Move on “Feeding Delay” then press wheel. Choose a value between 0 (disabled) and 60 minutes (maximum
delay time). This feature can be used to accord a startup delay for the pumps. Delay occurs when instrument is
powered or after a “NO FLOW” contact recovery.
Show Temp.
Move on “Show Temp” then press wheel. This option enable or disable display of temperature value on main
screen.
New Pcode.
See page 10.
To end procedure move cursor on “OK” and press wheel to proceed to “Save” request screen. Move wheel on
“YES” to save or “NO” to discard changes.
13
12. “Output Manager”
From “Menu Calibration” choose “Output Manager”. This menu allows to manually operate all outputs for a
settable time. Set to “AUTO” for normal operating mode. Set to “OFF” to permanently disable outputs.
Press wheel to move cursor on “TIME” field. Once here, choose a working time between 0 (disabled) or 199
minutes. Move on “EXIT”, then press wheel.
Choose “YES” to save changes. Exit from main menu. Main display will show a countdown for selected output.
To stop this countdown go back to “Output Manager” menu and choose “AUTO” as working mode or wait until
countdown ends. This function can be used for priming purposes.
14
13. “Instrument Reset”
To restore instrument to its default values (including password) once into “Instrument Reset” menu, press wheel
then change value to “ON”, press wheel again, move on “OK” then finally press wheel. The instrument display will
show “CHECKSUM ERROR”. Press whell to return into “Main Menu”. Move on “EXIT”, then press wheel.
The instrument is now restored to factory default. Please repeat all calibration procedures and programming
parameters.
15
14. “International”
Use this menu to set international parameters as UNIT FORMAT (Europe IS or USA), Local Time and Date.
Format.
Use this option to use European or USA units format. See table for differencies.
EUROPE IS (Internationl Standard)
USA
Date (DD/MMM/YY)
Date (MMM/DD/YY)
Time 24h
Time AM / PM
°C
°F
Time.
Use this option to set local time.
Date.
Use this option to set date.
Move on exit to end changes.
To end procedure move cursor on “OK” and press wheel to proceed to “Save” request screen. Move wheel on
“YES” to save or “NO” to discard changes.
16
15. “Flow Contact”
Flow contact (see “SEPR” blocks on page 4) can be enabled to stop a dosing procedure using a N.O. contact mode
(normally open) or N.C. contact mode (normally closed) when status on blocks changes. Rotate wheel to choose
between: “DISABLE”, “REVERSE” (N.O. contact) or “DIRECT” (N.C. contact).
Furthermore “Flow contact” can starts after a specified time when contact status changes. To set it move wheel on
“Time:00 min”, click it and rotate to choose time (from 0 to 99 minutes). Confirm selection by clicking wheel.
To end procedure move cursor on “OK” and press wheel to proceed to “Save” request screen. Move wheel on
“YES” to save or “NO” to discard changes.
17
16. “Out of range alarm”
“Out of range alarm” menu defines the minimum and maximum NTU value read by the probe before to stop
connected device activity and to show an alarm message.
Move wheel on “NTU Hi: Dis.” and change
status from “Dis.” (option disabled) to “En.”
(option enabled) by clicking on wheel and
rotating it. Press wheel again and move on
next field. Press wheel and enter a value for
HIGH alarm.
Repeat procedure for “NTU Lo: Dis.” and
enter a value for LOW alarm.
As last option enter “Time” (max 99
minutes) after which if lower or higher read
value condition stays then the alarm occurs
(to set into mode field).
To change alarm mode move wheel on
“Mode”, press it and choose between
“OUT ON” (connected device will not stop
activity when read value is out of range)
or “OUT OFF” (connected device will stop
activity when read value is out of range and
an alarm message is displayed).
18
17. “mA Outputs”
This menu allows to configure mA current otputs for NTU and Temperature channels. Options to set are:
MODE (selectable between 0-20 or 4-20 mA current output)
Max mA: maximum probe’s reading value at 20 mA current
Min mA: minimum probe’s reading value at 0 or 4 mA current
Rotate wheel to move within all 3 channels. Click wheel to selecte parameter and rotate wheel to change it. Click
wheel again and rotate wheel to move cursor on next parameter.To end procedure move cursor on “EXIT” and press
wheel to proceed to “Save” request screen. Move wheel on “YES” to save or “NO” to discard changes.
This menu is available only for “LDPHxx” instrument series with current outputs option
enabled (blocks on board).
19
18. Technical information.
Power supply: 85÷264 VAC
NTU Range: 9,999NTU or 99,99NTU or 999,9NTU or 9999NTU
Environment Temperature: -10 ÷ 45°C (14 ÷ 113°F)
Chemical Temperature: 0 ÷ 50°C (32 ÷ 122°F)
Installation Class: II
Pollution Level: 2
Packaging and Transporting Temperature: -10 ÷ 50°C (14 ÷ 122°F)
Protection degree: IP 65
Product
Formula
Ceram.
PVDF
PP
PVC
SS 316
PMMA
Hastel.
PTFE
FPM
EPDM
NBR
PE
Acetic Acid, Max 75%
CH3COOH
2
1
1
1
1
3
1
1
3
1
3
1
Hydrochloric Acid, Concentrate
HCl
1
1
1
1
3
1
1
1
1
3
3
1
Hydrofluoric Acid 40%
H2F2
3
1
3
2
3
3
2
1
1
3
3
1
Phosphoric Acid, 50%
H3PO4
1
1
1
1
2
1
1
1
1
1
3
1
Nitric Acid, 65%
HNO3
1
1
2
3
2
3
1
1
1
3
3
2
Sulphuric Acid, 85%
H2SO4
1
1
1
1
2
3
1
1
1
3
3
1
Sulphuric Acid, 98.5%
H2SO4
1
1
3
3
3
3
1
1
1
3
3
3
Amines
R-NH2
1
2
1
3
1
-
1
1
3
2
3
1
Sodium Bisulphite
NaHSO3
1
1
1
1
2
1
1
1
1
1
1
1
Sodium Carbonate (Soda)
Na2CO3
2
1
1
1
1
1
1
1
2
1
1
1
Ferric Chloride
FeCl3
1
1
1
1
3
1
1
1
1
1
1
1
Calcium Hydroxide (Slaked Lime)
Ca(OH)2
1
1
1
1
1
1
1
1
1
1
1
1
Sodium Hydroxide (Caustic Soda)
NaOH
2
1
1
1
1
1
1
1
2
1
2
1
Calcium Hypochlor.(Chlor.ted Lime)
Ca(OCl)2
1
1
1
1
3
1
1
1
1
1
3
1
Sodium Hypochlorite, 12.5%
NaOCl + NaCl
1
1
2
1
3
1
1
1
1
1
2
2
Potassium Permanganate, 10%
KMnO4
1
1
1
1
1
1
1
1
1
1
3
1
Hydrogen Peroxide, 30% (Perydrol)
H2O2
1
1
1
1
1
3
1
1
1
2
3
1
Aluminium Sulphate
Al2(SO4)3
1
1
1
1
1
1
1
1
1
1
1
1
Copper-II-Sulphate (Roman Vitriol)
CuSO4
1
1
1
1
1
1
1
1
1
1
1
1
Resistance rating: (1: Resistant) ; (2: Fairly resistant) ; (3: Not resistant)
Polyvinyldene fluoride (PVDF) Pump Heads, valves, fitting, tubing
Polypropylene (PP) Pump Heads, valves, fitting, level floater
PVC Pump Heads
Stainless steel (SS 316) Pump Heads, valves
Polymethyl Metacrilate (Acrylic) PMMA Pump Heads
Hastelloy C-276 Injection valve spring
Polytetrafluoroethylene (PTFE) Diaphragm
Fluorocarbon (Viton® B) Sealings
Ethylene propylene (EPDM) Sealings
Nitrile (NBR) Sealings
Polyethylene (PE) Tubing
20
19. SEPR configuration
SEPR “Flow Sensor” configuration for two instruments
13
14 15
12
13
14 15
blue
black
brown
12
SEPR
Configuration of a Flow Switch with a voltage free contact and two instruments
black
13
14 15
blue
brown
12
N.C. contact (OK)
N.O. contact (Alarm)
21
12
13
14 15
Appendix A - ETORBH probe module
Located under mainboard cover there are a connector that are used to install the probe module.
Module come pre-installed upon request. Identify installed module to correctly connect probe.
Module suitable for:
ETORBH probe
Connect probe as follows:
1
2
3
4
5
22
1 Green
2 Yellow
3 Black
4 White
5 Brown
Appendix B - Dimensions
97,00
124,00
230,00
213,00
mm
136,00
200,00
264,00
23
19. Index
CE Conformity Declaration
General Safety Guidelines page 2
page 2
Introductionpage 3
The wheelpage 3
Mainboard connections
page 4
Main screenpage 5
Quick status check
page 6
Passwordpage 7
“Main menu” list
page 8
“Set point” NTU (ON/OFF)
page 9
“Self Clean, NTU
page 10
“Scale Set”, NTU
page 11
“Temperature Calibration”, °C
page 12
“Parameters”page 13
“Output Manager”page 14
“Instrument Reset”page 15
“Dosing Alarm”page 25
“International”page 16
“Flow”page 17
“Out of range alarm”
page 18
“mA outputs”page 19
“Technical Information and Chemical table”
page 20
“SEPR / FLOW” hardware configuration
page 21
“Appendix A - ETORBH module”
page 22
“Appendix B - Dimensions draw”
page 23
Indexpage 24
Information on this manual may contain technical inaccuracies or typographical errors.
The information contained may be changed at any time without prior notification or obligation.
24
25
26
27
When dismantling this instrument please separate material types and send them according to local recycling disposal requirements.
We appreciate your efforts in supporting your local Recycle Environmental Program.
Working together we’ll form an active union to assure the world’s invaluable resources are conserved.
28
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement