Installation and

Operating Instructions

Vacuum and Pressure Pumps

Tiny SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

Busch Produktions GmbH

Schauinslandstr. 1

79689 Maulburg

Germany

0870135648 /

051214 / Modifications reserved

Table of Contents

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . 3

Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Principle of Operation . . . . . . . . . . . . . . . . . . . . . . 3

Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

On/off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Noise Emission . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Transport in Packaging . . . . . . . . . . . . . . . . . . . . . . 4

Transport without Packaging . . . . . . . . . . . . . . . . . . . 4

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Short-term Storage . . . . . . . . . . . . . . . . . . . . . . . . 4

Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation and Commissioning . . . . . . . . . . . . . . . . . . 4

Installation Prerequisites . . . . . . . . . . . . . . . . . . . . . 4

Mounting Position and Space . . . . . . . . . . . . . . . . . 4

Suction Connection/Gas Inlet . . . . . . . . . . . . . . . . . 5

Gas Discharge . . . . . . . . . . . . . . . . . . . . . . . . . 5

Pressure Connection . . . . . . . . . . . . . . . . . . . . . . 5

Electrical Connection / Controls . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Connecting Electrically . . . . . . . . . . . . . . . . . . . . . 5

Connecting Lines/Pipes . . . . . . . . . . . . . . . . . . . . 6

Recording of Operational Parameters . . . . . . . . . . . . . 6

Operation Notes . . . . . . . . . . . . . . . . . . . . . . . . . 6

Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . 7

Monthly: . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Every 6 Months: . . . . . . . . . . . . . . . . . . . . . . . 7

Every Year: . . . . . . . . . . . . . . . . . . . . . . . . . 7

Every 1500 – 2000 (SD) / 2000 – 3000 (SV) Operating Hours:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Check/Replacement of Vanes . . . . . . . . . . . . . . . . . . 7

Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Removal from Service . . . . . . . . . . . . . . . . . . . . . . . . 7

Temporary Removal from Service. . . . . . . . . . . . . . . . . 7

Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . 7

Dismantling and Disposal . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Spare Parts/Accessories . . . . . . . . . . . . . . . . . . . . . . 13

EC-Declaration of Conformity . . . . . . . . . . . . . . . . . . . 14

Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Busch – All over the World in Industry . . . . . . . . . . . . . . 16

Preface

Congratulations on your purchase of the Busch vacuum and pressure pump. With watchful observation of the field’s requirements, innovation and steady development Busch delivers modern vacuum and pressure solutions worldwide.

These operating instructions contain information for

–

product description,

–

safety,

–

transport,

–

storage,

–

installation and commissioning,

–

maintenance,

–

overhaul,

–

troubleshooting and

–

spare parts of the vacuum and pressure pump.

For the purpose of these instructions, “handling” the vacuum and pressure pump means the transport, storage, installation, commissioning, influence on operating conditions, maintenance, troubleshooting and overhaul of the vacuum and pressure pump.

Prior to handling the vacuum and pressure pump these operating instructions shall be read and understood. If anything remains to be clarified please contact your Busch representative!

Keep these operating instructions and, if applicable, other pertinent operating instructions available on site.

Preface page 2

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

a Suction connection/ gas inlet b Gas discharge/ pressure connection c Accessory connection suction side d Accessory connection pressure side e Terminal box f Directional arrow

Product Description

Use

The vacuum and pressure pump is intended for

–

the suction (SV 1005 C / SV 1008 C)

–

the compression (SD 1005 C / SD 1008 C) of

–

air and other dry, non-aggressive, non-toxic and non-explosive gases

Conveying media with a higher density than air leads to an increased thermal and mechanical load on the vacuum and pressure pump and is permissible only after prior consultation with Busch.

The gas shall be free from vapours that would condensate under the temperature and pressure conditions inside the vacuum and pressure pump.

The vacuum and pressure pump is intended for the placement in a non-potentially explosive environment.

The vacuum and pressure pump is thermally suitable for continuous operation.

Version with AC-motor: the drive is equipped with a thermal protection switch.

In case of vacuum operation (SV 1005 C / SV 1008 C):

The vacuum and pressure pump is ultimate pressure proof.

In case of pressure operation (SD 1005 C / SD 1008 C):

The maximum allowed pressure on the pressure connection (b) is

2 bar abs 'Absolutdruck. By means of process control and/or pressure relief valves it must be made sure that the maximum allowed pressure will not be exceeded.

Principle of Operation

The vacuum and pressure pump works on the rotating vane principle.

A circular rotor is positioned centrically on the shaft of the vacuum and pressure pump (i.e. drive motor shaft).

The rotor rotates in an also circular, fixed cylinder, the centreline of which is offset from the centreline of the rotor such that the rotor and the inner wall of the cylinder almost touch along a line. Vanes (35), sliding in slots in the rotor, separate the space between the rotor and the cylinder into chambers. At any time gas is sucked in and at almost any time ejected. Therefore the vacuum and pressure pump works almost pulsation free.

The vacuum and pressure pump compresses the inlet gas absolutely oil-free. A lubrication of the pump chamber is neither necessary nor allowed.

Cooling

The vacuum and pressure pump is cooled by

–

radiation of heat from the surface of the vacuum and pressure pump

–

the air flow from the fan wheel of the drive motor

–

the process gas

On/off Switch

The vacuum and pressure pump comes without on/off switch. The control of the vacuum and pressure pump is to be provided in the course of installation.

Safety

Intended Use

Definition: For the purpose of these instructions, “handling” the vacuum and pressure pump means the transport, storage, installation, commissioning, influence on operating conditions, maintenance, troubleshooting and overhaul of the vacuum and pressure pump.

The vacuum and pressure pump is intended for industrial use. It shall be handled only by qualified personnel.

The allowed media and operational limits (

Ú Product Description) and the installation prerequisites (

Ú Installation and Commissioning

à Installation Prerequisites) of the vacuum and pressure pump shall be observed both by the manufacturer of the machinery into which the vacuum and pressure pump is to be incorporated and by the operator.

The maintenance instructions shall be observed.

Prior to handling the vacuum and pressure pump these operating instructions shall be read and understood. If anything remains to be clarified please contact your Busch representative!

Safety Notes

The vacuum and pressure pump has been designed and manufactured according to the state-of-the-art. Nevertheless, residual risks may remain. These operating instructions inform about potential hazards where appropriate. Safety notes are tagged with one of the keywords

DANGER, WARNING and CAUTION as follows:

DANGER

_a

Disregard of this safety note will always lead to accidents with fatal or serious injuries.

WARNING

_a

Disregard of this safety note may lead to accidents with fatal or serious injuries.

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Product Description page 3

CAUTION

_a

Disregard of this safety note may lead to accidents with minor injuries or property damage.

Noise Emission

For the sound pressure level in free field according to EN ISO 2151

Ú Technical Data.

Transport

Transport in Packaging

Vacuum and pressure pumps individually packed in cardboard boxes can be carried by hand.

Packed on a pallet the vacuum and pressure pump is to be transported with a forklift.

Transport without Packaging

In case the vacuum and pressure pump is packed in a cardboard box with inflated cushions:

◆

Remove the inflated cushions from the box

In case the vacuum and pressure pump is in a cardboard box cushioned with rolled corrugated cardboard:

◆ Remove the corrugated cardboard from the box

In case the vacuum and pressure pump is laid in foam:

◆

Remove the foam

Version without handle:

◆

Grasp the vacuum and pressure pump with both hands

Version with handle:

◆

Carry the vacuum and pressure pump using the handle

Storage

Short-term Storage

●

Make sure that the suction connection/gas inlet and the gas discharge/pressure connection are closed (leave the provided plugs in)

●

Store the vacuum and pressure pump

–

if possible in original packaging,

–

indoors,

–

dry,

–

dust free and

–

vibration free

Conservation

In case of adverse ambient conditions (e.g. aggressive atmosphere, frequent temperature changes) conserve the vacuum and pressure pump immediately. In case of favourable ambient conditions conserve the vacuum and pressure pump if a storage of more than 3 months is scheduled.

●

Make sure that all ports are firmly closed; seal all ports that are not sealed with PTFE-tape, gaskets or o-rings with adhesive tape

Note: VCI stands for “volatile corrosion inhibitor”. VCI-products (film, paper, cardboard, foam) evaporate a substance that condenses in molecular thickness on the packed good and by its electro-chemical properties effectively suppresses corrosion on metallic surfaces. However,

VCI-products may attack the surfaces of plastics and elastomers. Seek advice from your local packaging dealer! Busch uses CORTEC

VCI 126 R film for the overseas packaging of large equipment.

Transport page 4

●

Wrap the vacuum and pressure pump in VCI film

●

Store the vacuum and pressure pump

–

if possible in original packing,

–

indoors,

–

dry,

–

dust free and

–

vibration free.

For commissioning after conservation:

●

Make sure that all remains of adhesive tape are removed from the ports

●

Commission the vacuum and pressure pump as described in the chapter

Ú Installation and Commissioning

Installation and

Commissioning

Installation Prerequisites

CAUTION

_a

In case of non-compliance with the installation prerequisites, particularly in case of insufficient cooling:

Risk of damage or destruction of the vacuum and pressure pump and adjoining plant components!

Risk of injury!

The installation prerequisites must be complied with.

●

Make sure that the integration of the vacuum and pressure pump is carried out such that the essential safety requirements of the

Machine Directive 98/37/EC are complied with (in the responsibility of the designer of the machinery into which the vacuum and pressure pump is to be incorporated; note in the

Ú EC-Declaration of Conformity)

Mounting Position and Space

●

Make sure that the environment of the vacuum and pressure pump is not potentially explosive

●

Make sure that the following ambient conditions will be complied with:

–

Ambient temperature: –10 ... +40 °C

–

Ambient pressure: atmospheric

●

Make sure that the environmental conditions comply with the protection class of the drive motor (according to the nameplate)

●

Make sure that the vacuum and pressure pump will be placed or mounted horizontally

●

Make sure that the base for placement / mounting base is even

●

Make sure that in order to warrant a sufficient cooling there will be a clearance of minimum 2 cm between the vacuum and pressure pump and nearby walls

●

Make sure that no heat sensitive parts (plastics, wood, cardboard, paper, electronics) will touch the surface of the vacuum and pressure pump

●

Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum and pressure pump is warranted

CAUTION

_ac

During operation the surface of the vacuum and pressure pump may reach temperatures of more than 70 °C.

Risk of burns!

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

●

Make sure that the vacuum and pressure pump will not be touched inadvertently during operation, provide a guard if appropriate

Suction Connection/Gas Inlet

CAUTION

_a

Intruding foreign objects or liquids can destroy the vacuum and pressure pump.

In case the inlet gas can contain dust or other foreign solid particles:

◆

Make sure that a suitable filter (5 micron or less) is installed upstream the vacuum and pressure pump

In case of compressor operation:

The following guidelines for the suction line do not apply, if the air to be compressed is taken in right at the vacuum and pressure pump.

●

Make sure that the suction line fits to the suction connection/gas inlet (a) of the vacuum and pressure pump

●

Make sure that the gas will be sucked through a vacuum-tight flexible hose or a pipe

In case of using a pipe:

◆

Make sure that the pipe will cause no stress on the vacuum and pressure pump’s connection, if necessary use bellows

●

Make sure that the line size of the suction line over the entire length is at least as large as the suction connection/gas inlet (a) of the vacuum and pressure pump

In case of very long suction lines it is prudent to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative!

In case the vacuum shall be maintained after shutdown of the vacuum and pressure pump:

◆

Provide a manual or automatic operated valve (= non-return valve) in the suction line

●

Make sure that the suction line does not contain foreign objects, e.g. welding scales

Gas Discharge

In case of vacuum operation:

The following guidelines for the discharge line do not apply, if the aspirated air is discharged to the environment right at the vacuum and pressure pump.

●

Make sure that the discharge line fits to the gas discharge (b) of the vacuum and pressure pump

In case of using a pipe:

◆

Make sure that the pipe will cause no stress on the vacuum and pressure pump’s connection, if necessary use bellows

●

Make sure that the line size of the discharge line over the entire length is at least as large as the gas discharge (b) of the vacuum and pressure pump

In case the length of the discharge line exceeds 0.5 m it is prudent to use larger line sizes in order to avoid a loss of efficiency and an overload of the vacuum and pressure pump. Seek advice from your Busch representative!

●

Make sure that the discharge line either slopes away from the vacuum and pressure pump or provide a liquid separator or a drip leg with a drain cock, so that no liquids can back up into the vacuum and pressure pump

Pressure Connection

●

Make sure that the pressure line fits to the pressure connection (b) of the vacuum and pressure pump

●

Make sure that the pressure connection is connected to a pressure-tight flexible hose or a pipe

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

●

Make sure that the pressure line is designed for 1.5 barg and

140 °C

In case of using a pipe:

◆

Make sure that the pipe will cause no stress on the vacuum and pressure pump’s connection, if necessary use bellows

●

Make sure that the line size of the pressure line over the entire length is at least as large as the pressure connection (b) of the vacuum and pressure pump

In case the length of the pressure line exceeds 0.5 m it is prudent to use larger line sizes in order to avoid a loss of efficiency and an overload of the vacuum and pressure pump. Seek advice from your Busch representative!

●

Make sure that the pressure line either slopes away from the vacuum and pressure pump or provide a liquid separator or a drip leg with a drain cock, so that no liquids can back up into the vacuum and pressure pump

Electrical Connection / Controls

●

Make sure that the stipulations acc. to the EMC-Directive

89/336/EEC and Low-Voltage-Directive 73/23/EEC as well as the

EN-standards, electrical and occupational safety directives and the local or national regulations, respectively, are complied with (this is in the responsibility of the designer of the machinery into which the vacuum and pressure pump is to be incorporated;

Ú note in the EC-Declaration of Conformity).

●

Make sure that the power supply matches the data on the nameplate of the vacuum and pressure pump

●

Make sure that an overload protection according to EN 60204-1 is provided for the drive motor

●

Make sure that the drive of the vacuum and pressure pump will not be affected by electric or electromagnetic disturbance from the mains; if necessary seek advice from the Busch service

In case of mobile installation:

◆

Provide the electrical connection with grommets that serve as strain-relief

Installation

Mounting

●

Make sure that the

à Installation Prerequisites are complied with

●

Set down or mount the vacuum and pressure pump at its location

Connecting Electrically

WARNING

_ab

Risk of electrical shock, risk of damage to equipment.

Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations:

- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,

- IEC-Report 664 or DIN VDE 0110,

- BGV A2 (VBG 4) or corresponding national accident prevention regulation.

●

Observe the instructions/diagram for the drive motor connection from the motor terminal box

●

Electrically connect the drive motor

●

Connect the protective earth conductor

CAUTION

_a

Operation in the wrong direction of rotation can destroy the vacuum and pressure pump in short time.

Prior to starting-up it must be made sure that the vacuum and pressure pump is operated in the proper direction.

Installation and Commissioning page 5

Version with three-phase motor:

◆

Determine the intended direction of rotation with the arrow (f,

42) (stuck on or cast)

◆

“Bump” the drive motor

◆ Watch the fan wheel of the drive motor and determine the direction of rotation just before the fan wheel stops

If the rotation must be changed:

◆

Switch any two of the drive motor wires (three-phase motor)

Connecting Lines/Pipes

●

Connect the suction line

●

Connect the discharge line or

● Connect the pressure line

Installation without discharge line:

◆

Make sure that the gas discharge (b) is open

Installation without suction line:

◆

Make sure that the gas inlet (a) is open

● Make sure that all provided covers, guards, hoods etc. are mounted

● Make sure that cooling air inlets and outlets are not covered or obstructed and that the cooling air flow is not affected adversely in any other way

Recording of Operational Parameters

As soon as the vacuum and pressure pump is operated under normal operating conditions:

●

Measure the drive motor current and record it as reference for future maintenance and troubleshooting work

Operation Notes

Use

CAUTION

_a

The vacuum and pressure pump is designed for operation under the conditions described below.

In case of disregard risk of damage or destruction of the vacuum and pressure pump and adjoining plant components!

Risk of injury!

The vacuum and pressure pump must only be operated under the conditions described below.

The vacuum and pressure pump is intended for

–

the suction (SV 1005 C / SV 1008 C)

–

the compression (SD 1005 C / SD 1008 C) of

–

air and other dry, non-aggressive, non-toxic and non-explosive gases

Conveying media with a higher density than air leads to an increased thermal and mechanical load on the vacuum and pressure pump and is permissible only after prior consultation with Busch.

The gas shall be free from vapours that would condensate under the temperature and pressure conditions inside the vacuum and pressure pump.

The vacuum and pressure pump is intended for the placement in a non-potentially explosive environment.

The vacuum and pressure pump is thermally suitable for continuous operation.

Maintenance page 6

Version with AC-motor: the drive is equipped with a thermal protection switch.

Version with AC-motor:

CAUTION

_ah

Drive with thermal protection switch.

Automatic switching off in case of thermal overload.

Automatic restart after cooling down!

Prior to any intervention on a vacuum and pressure pump standing still make sure that the drive is disconnected from the mains.

In case of vacuum operation (SV 1005 C / SV 1008 C):

The vacuum and pressure pump is ultimate pressure proof.

In case of pressure operation (SD 1005 C / SD 1008 C):

The maximum allowed pressure on the pressure connection (b) is

2 bar abs 'Absolutdruck. By means of process control and/or pressure relief valves it must be made sure that the maximum allowed pressure will not be exceeded.

CAUTION

_ac

During operation the surface of the vacuum and pressure pump may reach temperatures of more than 70 °C.

Risk of burns!

The vacuum and pressure pump shall be protected against contact during operation, it shall cool down prior to a required contact or heat protection gloves shall be worn.

●

Make sure that all provided covers, guards, hoods etc. remain mounted

●

Make sure that protective devices will not be disabled

●

Make sure that cooling air inlets and outlets will not be covered or obstructed and that the cooling air flow will not be affected adversely in any other way

●

Make sure that the installation Prerequisites (

Ú Installation and

Commissioning

à Installation Prerequisites) are complied with and will remain complied with, particularly that a sufficient cooling will be ensured

Maintenance

DANGER

_age32

In case the vacuum and pressure pump conveyed gas that was contaminated with foreign materials which are dangerous to health, harmful material can reside in filters.

Danger to health during inspection, cleaning or replacement of filters.

Danger to the environment.

Personal protective equipment must be worn during the handling of contaminated filters.

Contaminated filters are special waste and must be disposed of separately in compliance with applicable regulations.

CAUTION

_ac

During operation the surface of the vacuum and pressure pump may reach temperatures of more than 70 °C.

Risk of burns!

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

●

Prior to disconnecting connections make sure that the connected pipes/lines are vented to atmospheric pressure

Maintenance Schedule

Note: The maintenance intervals depend very much on the individual operating conditions. The intervals given below shall be considered as starting values which should be shortened or extended as appropriate.

Particularly heavy duty operation, such like high dust loads in the environment or in the process gas, other contaminations or ingress of process material, can make it necessary to shorten the maintenance intervals significantly.

Monthly:

●

Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up

In case an inlet air filter (62, 63) is installed:

◆

Check the inlet air filter (62, 63), if necessary clean (with compressed air) or replace

In case of operation in a dusty environment:

◆ Clean as described under

à Every 6 Months:

Every 6 Months:

●

Make sure that the housing is free from dust and dirt, clean if necessary

●

Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up

●

Clean the fan cowling, the fan wheel, the ventilation grille and the cooling fins

Every Year:

●

Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up

In case an inlet air filter (62, 63) is installed:

◆

Clean (with compressed air) or replace the inlet air filter (62,

63)

In case an inlet screen is installed:

◆

Check the inlet screen, clean if necessary

Every 1500 – 2000 (SD) / 2000 – 3000 (SV) Operating

Hours:

●

Replace the vanes (35) (

à Check/Replacement of Vanes)

Check/Replacement of Vanes

● Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up

● Remove the cylinder cover

●

Remove the vanes (35)

● Check the vanes (35) for damage

● Measure the height A of the vanes (35)

CAUTION

_a

The vanes (35) are made of special carbon and are self-lubricating.

The vanes must by no means be lubricated with oil or grease.

In case the vanes (35) are undamaged, the height A of all vanes is more than 23 mm and regular inspections in short intervals are ensured:

◆

Reinsert the vanes (35) as shown

In case a vane (35) is damaged, its height A is less than 23 mm,

1500 – 2000 (SD) / 2000 – 3000

(SV) operating hours have passed since the last change or will have passed until the next inspection:

◆ Insert new vanes (35) as shown

●

Reattach the cylinder cover

Overhaul

CAUTION

_a

In order to achieve best efficiency and a long life the vacuum and pressure pump was assembled and adjusted with precisely defined tolerances.

This adjustment will be lost during dismantling of the vacuum and pressure pump.

It is therefore strictly recommended that any dismantling of the vacuum and pressure pump that is beyond of what is described in this manual shall be done by Busch service.

DANGER

_age32

In case the vacuum and pressure pump conveyed gas that was contaminated with foreign materials which are dangerous to health, harmful material can reside in pores, gaps and internal spaces of the vacuum and pressure pump.

Danger to health during dismantling of the vacuum and pressure pump.

Danger to the environment.

Prior to shipping the vacuum and pressure pump shall be decontaminated as good as possible and the contamination status shall be stated in a “Declaration of Contamination” (form downloadable from www.busch-vacuum.com).

Busch service will only accept vacuum and pressure pumps that come with a completely filled in and legally binding signed “Declaration of

Contamination” (form downloadable from www.busch-vacuum.com).

Removal from Service

Temporary Removal from Service

●

Prior to disconnecting pipes/lines make sure that all pipes/lines are vented to atmospheric pressure

Recommissioning

● Observe the chapter

Ú Installation and Commissioning

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Overhaul page 7

Dismantling and Disposal

DANGER

_age32

In case the vacuum and pressure pump conveyed gas that was contaminated with foreign materials which are dangerous to health, harmful material can reside in pores, gaps and internal spaces of the vacuum and pressure pump.

Danger to health during dismantling of the vacuum and pressure pump.

Danger to the environment.

During dismantling of the vacuum and pressure pump personal protective equipment must be worn.

The vacuum and pressure pump must be decontaminated prior to disposal.

● Make sure that materials and components to be treated as special waste have been separated from the vacuum and pressure pump

● Make sure that the vacuum and pressure pump is not contaminated with harmful foreign material

According to the best knowledge at the time of printing of this manual the materials used for the manufacture of the vacuum and pressure pump involve no risk.

●

Dispose of the vacuum and pressure pump as scrap metal

Removal from Service page 8

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Troubleshooting

WARNING

_ab

Risk of electrical shock, risk of damage to equipment.

Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations:

- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,

- IEC-Report 664 or DIN VDE 0110,

- BGV A2 (VBG 4) or equivalent national accident prevention regulation.

CAUTION

_ac

During operation the surface of the vacuum and pressure pump may reach temperatures of more than 70 °C.

Risk of burns!

Let the vacuum and pressure pump cool down prior to a required contact or wear heat protection gloves.

Problem

The vacuum and pressure pump does not reach the usual pressure

The drive motor draws a too high current

(compare with initial value after commissioning)

Vacuum operation:

Evacuation of the system takes too long

Pressure operation:

Filling the system takes too long

Building up pressure in the system takes too long

Possible Cause

Vacuum operation:

The vacuum system or suction line is not leak-tight

Pressure operation:

The pressure system or pressure line is not leak-tight

Remedy

Check the hose or pipe connections for possible leak

The gas conveyed by the vacuum and pressure pump smells displeasing

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

In case a vacuum relief valve/regulating system is installed:

The vacuum relief valve/regulating system is misadjusted or defective

In case a pressure relief valve/regulating system is installed:

The pressure relief valve/regulating system is misadjusted or defective

Adjust, repair or replace, respectively

In case a screen is installed in the suction connection/gas inlet (a):

The screen in the suction connection/gas inlet

(a) is partially clogged

Clean the screen

If cleaning is required too frequently install a filter upstream

In case a filter (62, 63) is installed on the suction connection/gas inlet (a):

The filter (62, 63) on the suction connection/gas inlet (a) is partially clogged

Clean or replace the inlet air filter (62, 63), respectively

Remove the clogging Partial clogging in the suction, discharge or pressure line

Long suction, discharge or pressure line with too small diameter

Use larger diameter

A vane (35) is blocked in the rotor or otherwise damaged

The radial clearance between the rotor and the cylinder is no longer adequate

Internal parts worn or damaged

Process components evaporating under vacuum

Free the vanes (35) or replace with new ones

(Busch service)

Readjust the vacuum and pressure pump

(Busch service)

Repair the vacuum and pressure pump (Busch service)

Check the process, if applicable

Troubleshooting page 9

Version with AC-motor:

The vacuum and pressure pump stops and restarts after a certain time

The vacuum and pressure pump does not start

The thermal protections switch of the drive activates due to insufficient cooling of the vacuum and pressure pump

The drive motor is not supplied with the correct voltage or is overloaded

The drive motor starter overload protection is too small or trip level is too low

One of the fuses has blown

Improve the cooling (increase the distance to adjacent walls, increase fresh air supply)

Supply the drive motor with the correct voltage

Compare the trip level of the drive motor starter overload protection with the data on the nameplate, correct if necessary

In case of high ambient temperature: set the trip level of the drive motor starter overload protection 5 percent above the nominal drive motor current

Check the fuses

Repair the drive (Busch service)

The vacuum and pressure pump is blocked

Version with alternating current motor:

The drive motor capacitor is defective

The connection cable is too small or too long causing a voltage drop at the vacuum and pressure pump

The vacuum and pressure pump or the drive motor is blocked

The drive motor is defective

Solid foreign matter has entered the vacuum and pressure pump

Corrosion in the vacuum and pressure pump from remaining condensate

Version with three-phase motor:

The vacuum and pressure pump was run in the wrong direction

Use sufficiently dimensioned cable

Make sure the drive motor is disconnected from the power supply

Remove the fan cover

Try to turn the drive motor with the vacuum and pressure pump by hand

If the vacuum and pressure pump is blocked:

Repair the vacuum and pressure pump (Busch service)

Replace the drive motor (Busch service)

Repair the vacuum and pressure pump (Busch service)

Make sure the suction line is equipped with a screen

If necessary additionally provide a filter

Repair the vacuum and pressure pump (Busch service)

Check the process

Repair the vacuum and pressure pump (Busch service)

When connecting the vacuum and pressure pump make sure the vacuum and pressure pump will run in the correct direction (

Ú Installation)

After shutting down the vacuum and pressure pump condensate ran into the pump chamber

When the vacuum and pressure pump was restarted too much condensate was enclosed between the vanes (35)

Condensate could not be compressed and thus broke a vane (35)

The vacuum and pressure pump starts, but labours or runs noisily or rattles

The drive motor draws a too high current

(compare with initial value after commissioning)

Loose connection(s) in the drive motor terminal box

Version with three-phase-motor:

Not all drive motor coils are properly connected

The drive motor operates on two phases only

Repair the vacuum and pressure pump (Busch service)

Make sure no condensate will enter the vacuum and pressure pump, if necessary provide a drip leg and a drain cock

Drain condensate regularly

Check the proper connection of the wires against the connection diagram

Tighten or replace loose connections

Version with three-phase motor:

The vacuum and pressure pump runs in the wrong direction

Verification and rectification

Ú Installation and Commissioning

Troubleshooting page 10

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Foreign objects in the vacuum and pressure pump

Broken vanes (35)

Stuck bearings

Defective bearings

Repair the vacuum and pressure pump (Busch service)

The vacuum and pressure pump runs very noisily

The vacuum and pressure pump runs very hot

Stuck vanes (35)

Insufficient air ventilation

Ambient temperature too high

Temperature of the inlet gas too high

Repair the vacuum and pressure pump (Busch service)

Repair the vacuum and pressure pump (Busch service)

Make sure that the cooling of the vacuum and pressure pump is not impeded by dust/dirt

Clean the fan cowling, the fan wheel, the ventilation grille and the cooling fins

Install the vacuum and pressure pump in a narrow space only if sufficient ventilation is ensured

Observe the permitted ambient temperatures

Observe the permitted temperatures for the inlet gas

Provide a more stable power supply Mains frequency or voltage outside tolerance range

Partial clogging of filters or screens

Partial clogging in the suction, discharge or pressure line

Long suction, discharge or pressure line with too small diameter

Remove the clogging

Use larger diameter

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Troubleshooting page 11

Exploded View

Exploded View page 12

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Spare Parts/Accessories

Note: When ordering spare parts or accessories acc. to the table below please always quote the type and the serial no. of the vacuum and pressure pump. This will allow Busch service to check if the vacuum and pressure pump is compatible with a modified or improved part.

Pos.

Part

35

42

50

Vane

Directional arrow

51

52

Handle (for mobile operation)

Mounting (rubber feet for vibration insulated mounting)

Silencer (suction and pressure side, vacuum and pressure operation)

53

54

—

56

57

58

59

Non-return valve, suction side

(vacuum operation)

Hose nipple G3/8 x 37

(vacuum and pressure operation)

Small flange DN10 KF short,

R3/8 (vacuum and pressure operation)

Non-return valve, pressure side

(pressure operation)

Pressure regulation valve R1/4

(manual setting for pressure operation)

Pressure regulation unit (with pressure regulation valve, manual setting, pressure gauge, for pressure operation)

Pressure relief valve (safety valve for pressure operation)

60

61

62

—

63

Vacuum regulation valve R1/4

(manual setting for vacuum operation)

Vacuum regulation unit (with vacuum regulation valve, manual setting, vacuum gauge, for vacuum operation)

Air filter, complete (external mounting, for increased dust load, for vacuum operation)

Filter cartridge (for external filter)

Filter cartridge (small internal filter)

Qty

3

1

1

1

2

1

2

2

1

1

1

1

1

1

1

1

2

Part no.

0722 133 118

0565 000 003

0947 133 879

0956 133 878

0947 133 870

0947 134 347

0574 102 380

0450 000 032

0947 134 294

0540 000 015

0947 134 230

0947 134 019

0540 000 014

0947 134 229

0945 121 564

0532 000 033

0532 133 447

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Spare Parts/Accessories page 13

EC-Declaration of Conformity

Note: This Declaration of Conformity and the -mark affixed to the nameplate are valid for the vacuum and pressure pump within the

Busch-scope of delivery. When this vacuum and pressure pump is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process acc. to the Directive Machinery 98/37/EC for the superordinate machine, issue the Declaration of Conformity for it and affix the -mark.

We

Busch Produktions GmbH

Schauinslandstr. 1

79689 Maulburg

Germany

declare that vacuum and pressure pumps SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C in accordance with the European Directives

“Machinery” 98/37/EC,

“Electrical Equipment Designed for Use within Certain Voltage Limits” (so called “Low Voltage”) 73/23/EEC,

“Electromagnetic Compatibility” 89/336/EEC have been designed and manufactured to the following specifications:

Standard Title of the Standard

Harmonised Standards

EN 12100-1

EN 12100-2

Safety of machinery - Basic concepts, general principles of design - Part 1 and 2

EN 294

EN 1012-1

EN 1012-2

EN ISO 2151

Safety of machinery - Safety distance to prevent danger zones being reached by the upper limbs

Compressors and vacuum pumps - Safety requirements - Part 1 and 2

EN 60204-1

EN 61000-6-1

EN 61000-6-2

EN 61000-6-3

EN 61000-6-4

Acoustics - Noise test code for compressors and vacuum pumps - Engineering method (grade 2)

Safety of machinery - Electrical equipment of machines - Part 1: General requirements

Electromagnetic compatibility (EMC) - Generic immunity standards

Electromagnetic compatibility (EMC) - Generic emission standards

Manufacturer

Dr.-Ing. Karl Busch

General director

EC-Declaration of Conformity page 14

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Technical Data

For motor connection parameters see nameplate

Nomical suction capacity

Volume flow

Ultimate pressure

Overpressure

(= max. allowed backpressure)

Nominal motor rating

Nominal speed

Sound pressure level (EN ISO 2151) with silencer

Weight

Ambient temperature range

50 Hz m³/h

60 Hz

50 Hz m³/h

60 Hz hPa abs. (mbar abs) bar g kW min

-1 db(A)

50 Hz

60 Hz

50 Hz

60 Hz

50 Hz

60 Hz kg

° C

SV 1005 C

4.6

5.5

—

—

150

—

59

60

8

0.14

0.18

3000

3600

SD 1005 C

—

—

4.6

5.5

—

1

0.25

0.3

3000

3600

60

61

8.5

–10 ... +40

SV 1008 C

7.3

8.8

—

—

150

—

0.25

0.3

3000

3600

61

62

8.5

SD 1008 C

—

—

7.3

8.8

—

1

62

63

9

0.37

0.45

3000

3600

SV 1005 C / SD 1005 C / SV 1008 C / SD 1008 C

0870135648 / 051214

Technical Data page 15

Busch – All over the World in Industry

Australia

Busch Australia Pty. Ltd.

30 Lakeside Drive

Broadmeadows, Vic. 3047

Tel: (03) 93 55 06 00

Fax: (03) 93 55 06 99

Austria

Busch Austria GmbH

Industriepark Nord

2100 Korneuburg

Tel: 02262 / 756 65-0

Fax: 02262 / 756 65-20

Belgium

Busch N.V./Busch SA

Kruinstraat 7

9160 Lokeren

Tel: (0)9 / 348 47 22

Fax: (0)9 / 348 65 35

Brazil

Busch do Brasil Ltda.

Rod. Edgard Máximo Zambotto, Km 64

13240-000 Jarinú-SP

Tel: (55) 11-4016 1400

Fax: (55) 11-4016 1077

Canada

Busch Vacuum Technics Inc.

1740, Boulevard Lionel Bertrand

Boisbriand (Montréal)

Québec J7H 1N7

Tel: 450 435 6899

Fax: 450 430 5132

China

Busch Vacuum (Shanghai) Co., Ltd

18 Bin Yang Road, Shanghai

China 200235

Tel: +86 21 6436 1919

Fax: +86 21 5031 5766

Czech Republic

Busch Vakuum s.r.o.

Pra ákova 10

619 00 Horní Heršpice

Brno

Tel.: +420 543 42 48 55

Fax: +420 543 42 48 56

Denmark

Busch Vakuumteknik A/S

Parallelvej 11

8680 Ry

Tel: +45 87 88 07 77

Fax: +45 87 88 07 88

Finland

Busch Vakuumteknik Oy

Sinikellonpolku 3

01300 VANTAA

Tel: 09 774 60 60

Fax: 09 774 60 666

France

Busch France S.A.

Parc Technologique de Bois Chaland CE 2922

91029 Evry Cedex

Tel: 01 69 89 89 89

Fax: 01 60 86 16 74

Germany

Dr.-Ing. K. Busch GmbH

Schauinslandstr. 1

79689 Maulburg

Tel: (0 76 22) 6 81-0

Fax: (0 76 22) 6 81-194 e-mail: [email protected]

Dr.-Ing. K. Busch GmbH

Niederlassung Nord

Ernst-Abbe-Str. 1-3

25451 Quickborn

Tel: (0 41 06) 7 99 67-0

Fax: (0 41 06) 7 99 67-77

Dr.-Ing. K. Busch GmbH

Niederlassung West

Nordring 35

64807 Dieburg

Tel: (0 60 71) 92 82-0

Fax: (0 60 71) 14 71

Dr.-Ing. K. Busch GmbH

Niederlassung Süd-Ost

Gewerbestraße 3

90579 Langenzenn

Tel: (09 01) 90 25-0

Fax: (09 01) 90 25-25

Dr.-Ing. K. Busch GmbH

Außenstelle Zella-Mehlis

Am Rain 11

98544 Zella-Mehlis

Tel: (0 36 82) 46 92 71

Fax: (0 36 82) 46 92 73

Ireland

Busch Ireland Ltd.

A10-11 Howth Junction Business Centre

Kilbarrack, Dublin 5

Tel: 00353 1 832 1466

Fax: 00353 1 832 1470

Italy

Busch Italia S.r.l.

Via Ettore Majorana, 16

20054 Nova Milanese

Tel: 0362 370 91

Fax: 0362 370 999

Japan

Nippon Busch K.K.

1-23-33, Megumigaoka

Hiratsuka City, Kanagawa

Japan 259-1220

Tel: 0463-50-4000

Fax: 0463-50-4004

Korea

Busch Korea Ltd.

392-1 Yangji-Ri, Yangji-Myun,

Yongin-si, Kyunggi-Do

Tel: 031) 321-8114

Fax: 031) 321 4330

Malaysia

Busch (Malaysia) Sdn Bhd.

6 Jalan Taboh 33/22

Shah Alam Technology Park

Section 33

40400 Shah Alam

Selangor D. E.

Tel: 03 5122 2128

Fax: 03 5122 2108

Netherlands

Busch B.V.

Pompmolenlaan 2

3447 GK Woerden

Postbus 2091

3440 DB Woerden

Tel: (0)348 - 462300

Fax: (0)348 - 422939

New Zealand

Busch New Zealand Ltd.

Unit D, Arrenway Drive

Albany, Auckland 1311

P O Box 302696

North Harbour, Auckland 1330

Tel: 0-9-414 7782

Fax: 0-9-414 7783

www.busch-vacuum.com

Norway

Busch Vakuumteknikk AS

Hestehagen 2

1440 Drøbak

Tel: 64 98 98 50

Fax: 64 93 66 21

Poland

Busch Polska Sp. z o.o.

Ul. Chopina 27

87800 W

»oc»awek

Tel: (054) 2315400

Fax: (054) 2327076

Singapore

Busch Vacuum Singapore Pte Ltd

20 Shaw Road

#01-03 Ching Shine Building

Singapore 36 79 56

Tel: (65) 6488 0866

Fax: (65) 6288 0877

Spain

Busch Ibérica S.A.

C/. Penedès, 47-49

08192 Sant Quirze del Vallès

Tel: 93 721 77 77

Fax: 93 721 42 07

Sweden

Busch Vakuumteknik AB

Bråta Industriområde

435 33 Mölnlycke

Tel: 031 - 338 00 80

Fax: 031 - 338 00 89

Switzerland

Busch AG

Waldweg 22

4312 Magden

Tel: 061 / 845 90 90

Fax: 061 / 845 90 99

Taiwan

Busch Taiwan Corporation

No. 69, Sec. 3, Pei Shen Rd.

Shen Keng Hsiang,

Taipei Hsien,

Taiwan (222), R.O.C

Tel: (02) 2662 0775

Fax: (02) 2662 0796

Turkey

VAKUTEK

Emlak Kredi Ishani No: 179

81130 Üsküdar-Istanbul

Tel: (216) 310 0573

Fax: (216) 343 5126

United Kingdom

Busch (UK) Ltd

Hortonwood 30-35

Telford

Shropshire

TF1 7YB

Tel: 01952 677 432

Fax: 01952 677 423

USA

Busch, Inc.

516-B Viking Drive

Virginia Beach, VA 23452

Tel: (757) 463-7800

Fax: (757) 463 7407

Semiconductor Vacuum Group Inc.

Morgan Hill, CA 95037

Tel: (408) 955 1900

Fax: (408) 955 0229