CERAMIC BEARINGS AND BEARINGS CERAMIC BEARINGS AND BEARINGS EXTREME SPECIAL ENVIRONMENTS TM This catalog has been printed on paper of 100% waste paper pulp using environmentally friendly soy ink. CERAMIC BEARINGS AND EXSEV BEARINGS FOR EXTREME SPECIAL ENVIRONMENTS FOR CAT. NO. B2004E Printed in Japan '06.03-1CDS ('05.06) FOR EXTREME SPECIAL ENVIRONMENTS CAT. NO. B2004E CERAMIC BEARINGS AND FOR BEARINGS EXTREME SPECIAL ENVIRONMENTS CAT. NO. B2004E ✩ JTEKT CORPORATION does not expor t its products and engineering know-how unless in compliance with the Foreign Exchange and Foreign Trade Control Act and other applicable trade-related regulations, if they are so covered by such act and regulations. Accordingly, please contact our branch office or sales office if you intend to export any product described in this catalogue. ✩ The contents of this catalogue are subject to change without prior notice. We took special care in preparing the contents of this catalogue. JTEKT does not accept liability for errors, omissions, or missing pages, or any loss incurred from the use of this catalogue. Reproduction of this catalogue or any part there of without JTEKT's prior permission is strictly prohibited. Products and Applications Development and Manufacturing Facilities 1 CERAMIC BEARINGS AND FOR EXTREME SPECIAL ENVIRONMENTS BEARINGS CONTENTS Bearings: Composition and Selection 1 Ceramic Bearings and Special Steel Bearings ................................... 3 2 Lubricants for EXSEV Bearings ........................................................ 11 3 How to Select EXSEV Bearings ....................................................... 14 4 EXSEV Bearings with Special Characteristics ................................. 19 2 Bearings and Other Products 1 Ceramic Bearings and EXSEV Bearings: Table of Specifications ........ 23 2 Ceramic Bearings and EXSEV Bearings: Table of Characteristics ...... 25 3 Radial Ball Bearings ......................................................................... 29 4 K Series Full Complement Hybrid Ceramic Ball Bearing ........................ 63 5 Linear Motion Bearings ..................................................................... 65 6 High Ability Angular Contact Ball Bearings ....................................... 85 7 Ceramic Balls.................................................................................... 88 8 Accuracy and Internal Clearance of Ceramic Bearings and EXSEV Bearings........................................................................ 89 3 Application Examples 1 Clean Environments ......................................................................... 93 2 Vacuum Environments ..................................................................... 97 3 High Temperature Environments ...................................................... 99 4 Corrosive Environments ................................................................. 101 5 Magnetic Field Environments ......................................................... 104 6 Electric Field Environments ............................................................ 105 7 High Speed Applications ................................................................ 107 4 Supplementary Tables 1 Shaft Tolerances ............................................................................ 113 2 Housing Bore Tolerances ............................................................... 115 3 Numerical Values for Standard Tolerance Grades IT..................... 117 4 Steel Hardness Conversion ............................................................ 118 5 SI Units and Conversion Factors .................................................... 119 6 Inch/millimeter Conversion ............................................................. 123 7 Cleanliness Classes ....................................................................... 124 Specifications Sheet Products and Applications Corrosive Ceramic Bearings and Full Complement Ceramic Ball Bearings Bearings for Extreme Special Environments SK Bearings are used for a wide range of the state of the art technologies. Corrosion Resistant Hybrid Ceramic Bearings Ceramic Bearings Corrosion Resistant Ceramic Bearings Corrosion Resistant Ceramic Bearing App li c a High Corrosion Resistant Ceramic Bearings ti o nR e High Speed qu ir e m en ts Electric field Full Complement Ceramic Ball Bearings Corrosion Resistant Hybrid Ceramic Bearings Ceramic Bearings Hybrid Ceramic Bearings Ceramic Bearings High Ability Angular Contact Ball Bearings A p p li c a Corrosion Resistant Ceramic Bearings Hybrid Ceramic Bearings ir em m eq en R ts n u Clean en ts Clean Pro Bearings Ap n tio ca pli R u eq ir e High temperature High Temperature Clean Pro Bearings High Temperature Clean Pro Bearings Clean Pro Bearings WS Bearings DL Bearings Clean Pro Bearings Corrosion Resistant Hybrid Ceramic Bearings High Temperature Clean Pro Bearings Ceramic Bearings Clean Pro PRA Bearings Corrosion Resistant Ceramic Bearings DL Bearings High Corrosion Resistant Ceramic Bearings PN Bearings Vacuum Clean Pro PRA Bearings High Corrosion Resistant Ceramic Bearings Non-magnetic Hybrid Ceramic Bearings Bearings ti o Hybrid Ceramic Bearings Hybrid Ceramic Bearings X-ray Tube Units MO Bearings Full Complement Ceramic Ball Bearings High Temperature Hybrid Ceramic Bearings Full Complement Ceramic Ball Bearings Magnetic field PN Bearings Non-magnetic Hybrid Ceramic Bearings WS Bearings Full Complement Ceramic Ball Bearings K series Full Complement Hybrid Ceramic Ball Bearings MO Bearings Ceramic Bearings MG Bearings Corrosion Resistant Ceramic Bearings Full Complement Ceramic Ball Bearings High Corrosion Resistant Ceramic Bearings Corrosion Resistant Hybrid Ceramic Bearings Ceramic Bearings Corrosion Resistant Ceramic Bearings High Corrosion Resistant Ceramic Bearings Non-magnetic Hybrid Ceramic Bearings K series Full Complement Hybrid Ceramic Ball Bearings MG Bearings Non-magnetic Hybrid Ceramic Bearing Non-magnetic Hybrid Ceramic Bearing Development and Manufacturing Facilities By continuously incorporating new improvements, Koyo Ceramic Bearings and Bearings are applicable in more technologies than ever. Technologies are advancing rapidly and bearings are required to satisfy more complicated and varied requirements under increasingly hostile operating conditions. In response to such needs, JTEKT is committed to the development and manufacture of the EXSEV Bearing Series using the latest research/development and manufacturing facilities. JTEKT intends to supply products that live up to customers' expectations, while contributing to environmental conservation and energy saving through streamlined manufacturing. q e eIon plating facility rAssembly in a clean room tCeramic ball manufacturing line w r qCorrosion resistant bearing tester wSputtering machine Plasma chemical vapor deposition system Research & Development Centers t Bearing Business Operations Headquarters Tokushima Plant 1 Bearings: Composition and Selection 1 Ceramic Bearings and Special Steel Bearings 1-1 ■ Properties of ceramic materials ■ Load ratings and service life of ceramic bearings 1-2 Conventional bearings, made from bearing steel, and lubricants such as oil and grease, may not be applicable in an extreme special environment such as a clean room, vacuum, high temperature application or corrosive environment, or when special Ceramic Bearings .............................................................................................................................. 3 Special Steel Bearings ........................................................................................................... 10 2 Lubricants for characteristics are required, such as being non-magnetic, or insulating, or having superior high speed performance. Bearings 2-1 Grease ............................................................................................................................................................ 11 2-2 Solid Lubricants ................................................................................................................................ 12 Koyo EXSEV Bearings are a special bearing series, developed specifically to address such needs. Please consult JTEKT when using bearings in a new, unprecedented environment, or when bearings with special characteristics are required. 3 How to Select Bearings 3-1 Clean Environments ................................................................................................................... 14 3-2 Vacuum Environments ........................................................................................................... 15 3-3 High Temperature Environments............................................................................ 16 3-4 Corrosive Environments ....................................................................................................... 17 4 Bearings with Special Characteristics 4-1 Non-magnetic Bearings ........................................................................................................ 19 4-2 Insulating Bearings ...................................................................................................................... 19 4-3 High Speed Bearings................................................................................................................ 20 CERAMIC BEARINGS AND 1 Ceramic Bearings and Special Steel Bearings Ceramic Bearings ■ Properties of ceramic materials 1) Material characteristics Table 1-1 below lists the mechanical and physical properties of major ceramic materials used as bearing materials. Table 1-2 compares silicon nitride and high carbon chromium bearing steel. Property Density Unit g/cm –1 K Vickers hardness HV 6.0 3.1 10.5✕10–6 3.9✕10–6 1 500 1 200 2 200 320 220 380 0.29 0.31 0.16 1 100 1 400 500 6 5 4 Poisson's ratio MPa MPa · m1/2 Fracture toughness Heat resistance (in atmospheric air) ˚C 800 200 1 000 or higher Thermal shock resistance ˚C 750 or higher 350 350 Coefficient of thermal conductivity W/(m · K) 20 3 70 Specific heat J/(kg · K) 680 460 670 ● Table 1-2 Comparison of characteristics of silicon nitride and high carbon chromium bearing steel Property Density Silicon Nitride High Carbon Chromium Bearing Steel Unit Si3N4 SUJ2 g/cm3 3.2 7.8 Decreased internal clearance change due to reduced bearing temperature rises ➔ Lowered vibration and reduced preload changes 3.2✕10–6 12.5✕10–6 Vickers hardness HV 1 500 750 Module of longitudinal elasticity GPa 320 208 Poisson's ratio 0.29 0.3 800 180 Retention of superior load carrying characteristics under high temperature Useful in acid or alkaline solutions Corrosion resistance High Low Magnetism Non-magnetic Ferromagnetic Conductivity insulator conductor Covalent bond Metallic bond Bond 3 City water Ball Bearing steel Ceramic Load Increased in stages at every 1.08 ✕ 107 cycles Rotational speed 1 200 min–1 750 500 0 Silicon carbide (SiC) Lubricant 1.08 2.16 3.24 4.32 5.4 6.48 7.56 8.64 Stress loading cycles, ✕107 Fig. 1-1 Ball ( 9.525 mm ) Comparison in rolling fatigue life under oil lubrication Flat ceramic plate Load 1 250 1 000 Silicon nitride (Si3N4) ● Test equipment appearance 750 Zirconia (ZrO2) 500 250 0 Decrease in centrifugal force induced by rolling elements (balls or rollers) ➔ Longer service life and reduced bearing temperature rises K–1 ˚C Water lubrication Spindle oil ● Test equipment Silicon carbide (SiC) Advantages of Ceramic Bearings Linear expansion coefficient Heat resistance Oil lubrication Lubricant Silicon nitride (Si3N4) 1 000 Silicon Carbide SiC 3.2 GPa Three point bending strength Zirconia ZrO2 ● Test conditions 250 3.2✕10–6 3 Linear expansion coefficient Module of longitudinal elasticity Silicon Nitride Si3N4 Zirconia (ZrO2) 1 250 Mechanical and physical properties of ceramic materials used as bearing materials Ceramic Material 1 The individual ceramic materials were tested for rolling fatigue under oil lubrication and under water lubrication, to evaluate their applicability as bearing material. Figs. 1-1 and 1-2 show the results of the tests. The figures indicate that each ceramic material has a certain level of rolling fatigue strength and that silicon nitride has the highest fatigue strength among the ceramic materials tested. Ceramic Bearings are highly heat resistant, enabling a rolling bearing to be practical in a high temperature environment. The low density of ceramic decreases the centrifugal force induced by rolling elements (balls or rollers), contributing to an increased speed of the apparatus. Ceramic Bearings, including components made from ceramic, have the special properties that steel bearings do not have, such as being non-magnetic or insulating. They can be used in new applications where conventional bearings have not been practical. ● Table 1-1 2) Rolling fatigue of ceramic materials Load (per ball), N 1-1 high temperature application, or corrosive condition, and to realize special characteristics, such as being non-magnetic, or insulating, or having superior high speed performance. The EXSEV Bearing series consist of Ceramic Bearings and Special Steel Bearings, depending on the specific materials of the components. Ceramic Bearings and Special Steel Bearings The EXSEV Bearing Series has been developed for use in special applications where conventional bearings are not practical. The EXSEV Bearings incorporate components made from special material and use special lubricants, to be applicable in extreme special environments such as a clean room, vacuum, 1 Load (per ball), N EXSEV Bearings: Composition and Selection 1 BEARINGS 1.08 2.16 3.24 4.32 5.4 6.48 7.56 8.64 Stress loading cycles, ✕107 Fig. 1-2 Comparison in rolling fatigue life under water lubrication Less deformation in rolling contact areas ➔ Higher rigidity Fig. 1-3 Rolling fatigue life test conditions and test equipment Decreased rotational fluctuation in ferromagnetic field due to non-magnetization Prevents electrical pitting Decrease in adhesion (or material transfer) due to oil film thinning in rolling contact areas 4 CERAMIC BEARINGS AND BEARINGS 1 4) Composition of ceramic bearings ■ Load ratings and service life of ceramic bearings Table 1-3 shows the results of evaluating the ceramic materials in terms of their characteristics and the rolling fatigue strength. Among the ceramic materials tested, silicon nitride is the most suitable as rolling bearing material. Koyo ceramic bearings are divided into Full Ceramic Bearings (with all components, namely, the outer ring, inner ring and rolling elements, made of ceramic) and Hybrid Ceramic Bearings (with only the rolling elements made of ceramic). The outer ring and inner ring of the Hybrid Ceramic Bearings are made from special steel, including high carbon chromium bearing steel. The cage may be made of a metallic material, resin, or composite material, depending on the intended operating conditions of the bearing. Silicon nitride, a ceramic material, is more rigid than high carbon chromium bearing steel; therefore, a bearing including silicon nitride components is subject to a higher contact stress on the area of contact between bearing raceways and rolling elements. Accordingly, to estimate the service life of ceramic bearings, whether the rolling bearing theory is applicable or not is critical. JTEKT uses the silicon nitride produced by the hot isostatic pressing (HIP) method as the standard ceramic material for bearings. Full Ceramic Bearing Fig. 1-4 ● Table 1-3 Basic dynamic load rating The ISO standard defines the basic dynamic load rating as the pure radial load (for radial bearings), constant in magnitude and direction, under which the basic rating life of 1 million revolutions can be obtained, when the inner ring rotates while the outer ring is stationary or vice versa. The basic dynamic load rating represents the resistance of a bearing against rolling fatigue. Ceramic 1) Rolling fatigue life of ceramic bearings 1 A typical service life test for Ceramic Bearings and steel bearings was performed under the conditions specified in Fig. 1-6. The test results showed that the service life of Ceramic Bearings was equal to or longer than that of steel bearings, exceeding the calculated life. The Ceramic Bearings were found to exhibit flaking (Fig. 1-5) when their service life terminated. The same phenomenon was observed on the steel bearings whose service life terminated. Based on these findings, as the dynamic load rating of a Ceramic Bearing, that of a steel bearing of the same dimensions can be used. Hybrid Ceramic Bearing Composition of ceramic bearings Ratings of ceramic materials as rolling bearing materials Application to rolling bearings Rating Performance and use Characteristics Silicon nitride Si3N4 ◎ · Comparable to bearing steel in load carrying capability and service life · Suitable for high performance applications · High speed · High vacuum · Corrosion resistant · Heat resistant · Non-magnetic · High rigidity Zirconia ZrO2 ○ · Useful under a limited load · Applicable in highly corrosive chemicals · Highly corrosion resistant Silicon carbide SiC ○ · Useful under a limited load · Applicable in highly corrosive chemicals · Highly corrosion resistant · Highly heat resistant Basic static load rating The basic static load rating is defined as the static load which corresponds to the calculated contact stress shown below, at the center of the most heavily loaded raceway/rolling elements. Self-aligning ball bearings : 4 600 MPa Other ball bearings : 4 200 MPa Roller bearings : 4 000 MPa Ceramic ball Fig. 1-5 ● Table 1-4 Load ratings of ceramic bearings Full Ceramic Bearing Hybrid Ceramic Bearing Dynamic load rating Comparable to steel Cr bearings Comparable to steel bearings Static load rating Comparable to steel C0r bearings 85% that of steel bearings Flaking on ceramic ball and inner ring Full Ceramic Bearing NC6206 Steel bearing 6206 70 JTEKT defines the dynamic load rating and static load rating of ceramic bearings based on the results of their service life tests, the maximum allowable static load of the ceramic materials, the elastic deformation test results of high carbon chromium bearing steel, and other related data, as shown in Table 1-4. Ceramic inner ring 50 30 10 5 1 2 4 6 8 10 20 Calculated life ratio (actual life/calculated life) The steel bearings here refer to bearings consisting of rings and rolling elements both made of high carbon chromium bearing steel. ● Rolling fatigue test conditions Bearing number Material (outer/inner rings and balls) NC6206 Silicon nitride(Si3N4) 6206 Bearing steel(SUJ2) Dimensions, mm 30 ✕ 62 ✕ 16 (bore ✕ outside dia. ✕ width) Specification Condition Load 5 800 N Rotational speed 8 000 min–1 Lubrication oil AeroShell Turbine Oil 500 Temperature 70 ± 2 ˚C Fig. 1-6 Rolling fatigue life of Full ceramic bearings and steel bearings 5 6 Ceramic Bearings and Special Steel Bearings 3) Ceramic materials suitable for rolling bearings Failure, % EXSEV Bearings: Composition and Selection 1 CERAMIC BEARINGS AND BEARINGS 1 2) Static load rating of ceramic bearings ¡ Static load rating of Hybrid Ceramic Bearings 3) Impact strength of ceramic bearings The basic static load rating of a steel bearing represents a load that produces a localized permanent deformation in the rolling element/raceway contact area, impeding smooth rotation. However, ceramic materials, which are highly rigid, produce little permanent deformation. Therefore, the theory of the basic static load rating for steel bearings is not applicable to ceramic bearings. The theory of the static load rating for steel bearings is applicable to Hybrid Ceramic Bearings because their outer and inner rings are made of steel and accordingly any deformation is permanent. Table 1-5 shows the results of a test for which a high carbon chromium bearing steel ball and ceramic ball were pressed against a flat plate of high carbon chromium bearing steel and the resulting permanent deformations (indentation depths) on the flat plate and balls were measured. To evaluate the impact strength of ceramic bearings, ceramic balls were crushed by two methods: by a static load and an impact load. The test results are shown in Fig. 1-9. This figure shows that the impact strength of the ceramic bearings is almost equal to the static load strength, which means the bearings possess sufficient impact strength. 7 0.5 – 0.5 1.3 1.9 – 1.9 2.6 5.2 – 5.2 3.9 9.3 – 9.3 0.65 0.4 – 0.4 1.3 1.3 0.11 1.41 2.6 4.0 0.41 4.41 3.9 6.8 1.18 7.98 Ceramic Bearings and Special Steel Bearings Ceramic balls (9.525 mm in dia.) 80 Permanent deformation (average), mm Permanent deformation (sum of averages), mm Flat plate (bearing steel) Ball 0.65 Load 99 60 Impact crushing load 40 Failure, % Load kN 1 ● Static crushing test Jig made of bearing steel ● Table 1-5 Measurements of permanent deformation produced on flat steel plate and balls Ceramic ball When exposed to continuous excessive loads, ceramic materials may break down; however, before breakdown occurs, the materials develop cracking. Fig. 1-7 compares the load measurements at which ceramic balls developed cracking with the basic static load ratings of steel bearings. As these results show, the loads at which cracks develop on the Full Ceramic Bearing are far higher than that of the basic static load rating of steel bearings. This means that the basic load ratings specified in the ISO standard can be used as the allowable static loads of the Full Ceramic Bearing. Steel ball ¡ Static load rating of Full Ceramic Bearings ● Impact crushing test Static crushing load 20 Weight 50 kg 10 5 Load cell 2 1 6 Crack developing load 5 Load, kN EXSEV Bearings: Composition and Selection 1 4 3 Basic static load rating for steel bearing (load that generates a contact stress of 4 600 MPa) 2 These results indicate that ceramic balls do not suffer permanent deformation and that the permanent deformation produced on the flat steel plate by the ceramic balls is approximately 1.2 times the sum of the deformation produced on the flat plate by steel ball and the deformation that the steel ball undergo. Accordingly, the static load rating of Hybrid Ceramic Bearings can be determined based on the permanent deformation of their bearing steel rings. JTEKT uses the load equal to 85% of the static load rating of steel bearings as the static load rating of the Hybrid Ceramic Bearings. 0 1 2 5 10 20 30 40 100 Dropping Crushing load, kN Fig. 1-9 Comparison of static load and impact load that crush ceramic balls Jig made of bearing steel Ceramic balls (9.525 mm in dia.) 1 Fig. 1-10 Load Load cell 0 25 50 75 100 Load meter Ceramic ball crushing test method Recorder (Ball diameter Dw)2,mm2 Fig. 1-7 Crack developing loads for Full Ceramic Bearings Ball Flat plate Fig. 1-8 7 Filter and Noise amplifier suppressor Acoustic emission transducer Filter and amplifier Counter Crack generating load measurement system 8 CERAMIC BEARINGS AND BEARINGS 1 When using ceramic bearings, it should be noted that ceramic materials are largely different from steel materials in the coefficient of linear expansion. Attention should therefore be paid to fitting stresses and temperature rises. The following are the results of evaluating the fitting of a Ceramic Bearing on a stainless steel shaft. Interference, L10 µm Solid shaft 50 399 Hollow shaft 68 332 Inner ring Shaft Solid shaft 31 243 Hollow shaft 43 204 Bearing fitting ¡ Maximum stress produced by fitting Table 1-6 shows the results of a static strength test conducted on a ceramic ring fitted on a stainless steel shaft. Table 1-7 shows the results of a dynamic strength test (running test) conducted on a ceramic ring fitted on a stainless steel shaft. Based on the results of these tests, JTEKT makes it a rule for the maximum stress produced by interference to be no greater than 150 MPa when a ceramic inner ring is fitted on a stainless steel shaft. Consult JTEKT for applications requiring tighter fitting. ⎡ d ⎛ Di + d ⎞ d ⎛ ⎢ ⎜ + mB ⎟ + ES ⎜ ⎣ EB ⎝ Di2 – d2 ⎠ ⎝ 2 Pm = 3deff 2 d + d20 d2 – d20 2 ⎞ ⎤ –ms ⎟ ⎥ ⎠ ⎦ –1 Hardness HRC Coefficient of Modulus of longitudinal elasticity linear expansion GPa ✕10–6K–1 Load carrying capability Applications High carbon chromium bearing steel SUJ2 61 208 12.5 ◎ Hybrid Ceramic Bearings for insulation, etc. Martensitic stainless steel SUS440C 60 208 10.5 ◎ Clean environments and vacuum environments Precipitation hardening stainless steel SUS630 40 196 11.0 ○ Corrosive environments High speed tool steel M50 61 207 10.6 ◎ High temperature environments High speed tool steel SKH4 64 207 12.0 ◎ High temperature environments Non-magnetic stainless steel 43 200 18.0 ○ Magnetic field environments Ceramic inner ring damaged by dynamic strength test ¡ Influence of temperature During operation, bearing temperature exceeds the ambient temperature. When a ceramic bearing is operated on a stainless steel shaft or in a stainless steel housing, the interference with the shaft increases due to the difference in linear expansion coefficient while the interference with the housing decreases. (When the outer ring is loose-fitted, the clearance increases.) To determine the class of fit for a ceramic bearing, the maximum temperature during operation should be assessed carefully. : Maximum circumferential stress to interference (MPa) Pm : Pressure of contact on fitting surface (MPa) d, Di : Inner ring bore diameter and outside diameter (mm) 3deff : Effective interference of inner ring (mm) d0 : Bore diameter of hollow shaft (mm) : Shaft's modulus of longitudinal elasticity and Poisson's ratio 1400 Silicon nitride (Si3N4) 1200 1000 70 (64) 800 60 2) Bearings for use in corrosive environments For a highly corrosive environment where the SUS440C is not enough to prevent corrosion, precipitation hardening stainless steel (JIS SUS630) is used. However, SUS630 has a hardness of 40 HRC, which is inferior to other materials in load carrying capability and rolling fatigue strength. σ ES, mS The rings and rolling elements of conventional bearings are made of high carbon chromium bearing steel (JIS SUJ2), which is resistant to rolling fatigue. However, due to a relatively low corrosion resistance, this steel requires application of anticorrosive oil or other suitable rust preventive measure. Applying anticorrosive oil to bearings is not favorable for use in a clean and/or vacuum environment, due to the possibility of contamination. Accordingly, EXSEV Bearings use martensitic stainless steel (JIS SUS440C), which is highly corrosion resistant, as a standard material for use in a clean environment. Hardness, HV Fig. 1-12 EB, mB : Bearing's modulus of longitudinal elasticity and Poisson's ratio (MPa) 9 ◎: Superior, ○: Good Characteristics of the typical special steels used for EXSEV Bearings 1) Bearings for use in clean and/or vacuum environments ■ The maximum stress generated on the inner ring due to the interference with the shaft can be determined from the following equation: Di2 + d2 Di2 – d2 1 Table 1-8 lists the typical special steels used to produce the bearing rings and rolling elements of EXSEV Bearings. ● Table 1-8 Max. allowable interference Max. allowable stress for ring µm MPa Outer ring σ = Pm · Special Steel Bearings ● Table 1-7 Typical results of dynamic strength test on ceramic bearing shaft fitting Housing Fig. 1-11 Ring's fracture stress MPa 1-2 50 SKH4 M50 40 SUJ2 SUS440C 30 SUS630 3) Bearings for use in high temperature environments Fig. 1-13 shows the high temperature hardness of various materials. SUS440C has a hardness of 55 HRC at 300˚C, which means it can be used in a high temperature environment of up to approximately 300˚C. In an environment heated in excess of 300˚C, high speed tool steel (JIS SKH4, AISI M50, etc.) should be used. 20 0 200 400 600 800 Temperature, ˚C Fig. 1-13 High temperature hardness of various bearing materials (MPa) 10 Ceramic Bearings and Special Steel Bearings ● Table 1-6 Typical results of static strength test on ceramic bearing shaft fitting 4) Fitting of ceramic bearings Hardness, HRC EXSEV Bearings: Composition and Selection 1 BEARINGS 1 2 Lubricants for EXSEV Bearings: Composition and Selection Bearing performance depends on lubrication; it is no exaggeration to say that lubrication determines the service life of bearings. Grease or a solid lubricant is properly used to lubricate the EXSEV bearings. Compared with solid lubricants, grease is superior for the high speed performance, load carrying capability, and service life of bearings. Therefore, it is recommended to use grease as much as possible. Grease cannot be used for some application in an ultrahigh vacuum, high temperature, or clean environment. In an application where oil evaporation from grease is unacceptable, solid lubricants should be used. Bearings 1 As can be seen Fig. 2-1, oil A, which originally has the acetal structure, apparently emits a great amount of oxide components, such as CF2O+, C2F3O+ and C2F5O+, which are attributed to the decomposition of the acetal structure. It emits a greater amount of gas than other oils. As the standard grease for the EXSEV Bearings, JTEKT uses fluorinated grease containing oil B or PFPE, whose molecular chains are not easily torn off. Oil A 1 000 Ionic strength 1) High temperature, vacuum or clean environments Fluorinated greases are known as useful for high temperature applications. Its base oil is perfluoropolyether (PFPE) and its thickener is polytetrafluoroethylene (PTFE). Fluorinated grease has a low evaporation pressure, and can be used in a vacuum environment of approximately 10–5 Pa at room temperature. Another advantage of this grease is low particle emissions, and is applicable in a clean environment. Owing to these excellent characteristics, fluorinated grease is used as the standard grease for the EXSEV Bearings. Oil B 100 10 1 1 000 10 1 0 20 40 60 80 100 120 140 160 180 200 Molecular weight Fig. 2-1 Differences in gas emissions from PFPE Load adjustment mechanism Exhaust system : Turbo molecular pump & rotary pump (exhaust possible up to 10 –7 Pa) Fig. 2-2 Molecular structure Viscosity, 20°C mm2/s Mean molecular weight Vapor pressure, 20°C Pa CF3 – (OCF2CF2) p – (OCF2) q – OCF3 255 9 500 4 ✕ 10–10 B F – (CF2CF2CF2O) n – CF2CF3 500 8 400 7 ✕ 10–9 2 700 11 000 4 ✕ 10–12 F – ⎛ CFCF2O⎞ – CF2CF3 11 ● Table 2-2 Four ball type vacuum test equipment A C Among layer lattice materials, molybdenum disulfide (MOS2) is coated to the cage and bearing rings, or is used as an additive for composite materials, while tungsten disulfide (WS2) is not used as a coating material but used only as an additive for composite materials. These lubricants are superior to polymeric materials in heat resistance and load carrying capability, and are used for high temperature applications or applications where a large load carrying capability is required. Layer lattice materials should not be used in a clean environment because they emit an excessive amount of particles. ⎜ ⎜│ ⎜ ⎝ CF3 ⎟ ⎟ ⎟ ⎠ m Ball Cage ● Separator including tungsten disulfide Ball Soft metals Separator Fig. 2-4 Characteristics of major solid lubricants used for EXSEV Bearings Solid lubricant Tested PFPEs and their characteristics Oil Balls coated with silver ion plating ● Cage made from fluorocarbon resin Polymeric materials are coated to the cage and/or bearing rings. They are also used to make cages. Polymeric materials are suitable for applications where cleanliness is critical or the environment is corrosive. Because they are relatively independent of ambient conditions, they are suitable for applications where bearings are repeatedly exposed to atmospheric air and a vacuum. Strain gauge ● Table 2-1 Fig. 2-3 3) Polymeric materials External motor Mass spectrometer In an environment where oil and grease cannot be used, a solid lubricant is used to lubricate bearings. Solid lubricants can roughly be classified into soft metals, layer lattice materials, and polymeric materials. Table 2-2 shows the characteristics of major solid lubricants used for the EXSEV Bearings, along with the major applications where the individual solid lubricants are used. 2) Layer lattice materials Oil C 100 2) High vacuum environments Fluorinated greases are classified according to whether the base oil includes an acetal bond (-O-CF2-O-) and whether side chains are included (Table 2-1). Note that when a fluorinated grease is used in a vacuum, these differences in molecular structure may cause the molecular chains to be disconnected and decompose, resulting in a difference in the amount of gas emissions in the vacuum. For the PFPE of the three greases listed in Table 2-1, Fig. 2-1 shows the results of gas emissions evaluation, using four ball type vacuum test equipment. 1 000 2 Soft metals, such as silver (Ag) and lead (Pb), are coated on balls by the ion plating method. These lubricants are effective for use in ultrahigh vacuum environments where gas emissions from bearings should be avoided. Silver coated components require careful handling because silver is susceptible to oxidization and durability deteriorates rapidly once oxidized. Lead is seldom used as a lubricant because it is hostile to the environment. 10 Grease Solid Lubricants 1) Soft metals 100 1 2-1 2-2 Lubricants for EXSEV Bearings CERAMIC BEARINGS AND Thermalstability, °C Cage and separators ◎ : Superior, ○ : Good, △ : Acceptable Coefficient of friction Load capacity Particle Gas MPa emissions emissions Vacuum Atmospheric air Vacuum Atmospheric air Silver (Ag) – 600 or higher – Lead (Pb) – 300 or higher 0.05 to 0.5 0.2 to 0.3 2 500 max. △ ◎ 0.1 to 0.15 2 500 max. △ ◎ Molybdenum disulfide (MoS2) Layer Tungsten disulfide (WS2) lattice materials Graphite (C) 350 400 or higher 0.01 to 0.25 0.001 to 0.25 2 000 max. △ ○ 425 400 or higher 0.05 to 0.28 0.01 to 0.2 2 500 max. △ ○ 500 – 0.05 to 0.3 0.4 to 1.0 2 000 max. △ ○ Polymeric Polytetrafluoroethylene (PTFE) materials Polyimide (PI) 260 200 0.04 to 0.2 0.04 to 0.2 1 000 max. ◎ △ 200 or higher 0.05 to 0.6 0.05 to 0.6 1 000 max. ○ △ 300 Applications Ultrahigh vacuum environments Vacuum environments, High temperature environments Clean, vacuum, and/or corrosive environments 12 BEARINGS 3 How to Select 4) Service life of solid lubricants ¡ Soft metal materials Bearings lubricated with a solid lubricant can provide stable running performance as long as the lubricant is supplied continuously. When the lubricant is used up, the metal components become in contact with each other, rapidly increasing running torque and reducing the service life of the bearing. The service life of bearings is greatly influenced by the operating conditions. As a consequence, it is not always possible to accurately estimate the service life of bearings lubricated with solid lubricant because of the variations in operating conditions. The average service life of the EXSEV Bearing whose balls are silver ion plated (MG Bearing) can be estimated using the following equation: When a solid lubricant is used to lubricate a bearing, the bearing is generally used under a relatively light load, such as 5% or less of the basic static load rating. Based on the results of various experiments under the above mentioned operating conditions, JTEKT provides the following experimental equation to enable an estimation of the service life of a deep groove ball bearing lubricated with a solid lubricant. ¡ Polymeric materials The average service life of clean pro coated bearings can be estimated by the following equation: Cr ✕ 0.85 q ) ✕0.016667/n Lav = b2 · ( Pr Where, Lav : Average life, h b2 : Lubrication factor b2 = 42 Cr : Basic dynamic load rating, N Pr : Dynamic equivalent radial load, N q : Exponential coefficient, q = 3 n : Rotational speed, min–1 Lvh = b1 · b2 · b3( Where, Lvh : Cr : Pr : q : n : b1 : b2 b3 Cr q ) ✕16 667/n 13 ✕ Pr 90% reliability service life, h Basic dynamic load rating, N Dynamic equivalent radial load, N Exponential coefficient, q = 1 Rotational speed, min–1 (10 ≤ n ≤ 10 000) Speed factor b1 = 1.5✕10–3 n + 1 : Lubrication factor b2 = 1 : Ambient pressure/temperature factor b3 = 1(at 10–3 Pa and room temperature) 3-1 1 Clean Environments 3 In a clean environment, bearings made of high carbon chromium bearing steel applied with rust preventive oil cannot be used. Accordingly, stainless steel bearings are used without applying rust preventive oil. A low particle emission type lubricant should be used for these bearings. Fig. 3-1 shows an EXSEV Bearing selection chart on the basis of the cleanliness class and temperature of the environment. In this chart, each numerical value has a margin. Bearings lubricated with a Clean Pro coating or fluorinated grease are also useful in clean environments because they are low in particle emissions. Fluorinated grease is superior to solid lubricants in load carrying capability and high speed operation. This grease can be used in applications where a slight amount of scattering of fluorinated oil is acceptable. 400 The amounts of particle emissions from bearings differ depending on operating conditions such as temperature, load and rotational speed. Please consult JTEKT for applications who's operating conditions are near the bearing applicability divisions specified in Fig. 3-1. Table 3-1 compares the particle emissions of various lubricants provided for major EXSEV Bearings. For an unlubricated EXSEV Bearing, more than 3 million particles are found for every 20 hours. When silver or molybdenum disulfide is used as a lubricant, 10 000 or more particles are emitted, indicating that neither is suitable for clean environments. Bearings using a fluorine polymer are low in particle emissions and suitable for use in clean environments. 300 High Temperature Clean Pro Bearing 200 Clean Pro Bearing ● Table 3-1 Clean Pro PRA Bearing 102 10 103 Cleanliness class EXSEV Bearings suitable for clean environments Particle emissions from major EXSEV Bearings Bearing material composition Bearing rings DL Bearing 100 Fig. 3-1 Balls Cage SUS440C SUS304 Silicon nitride SUS304 SUS440C Lubrication Lubricated component Lubricant ─ (None) Number of emitted particles during 20-hour test duration 2 SUS440C Fluorocarbon resin (FA) 4 10 1 6 10 10 8 10 3 641 252 10 348 SUS304 ¡ Layer lattice materials The average service life of the EXSEV Bearings whose cage is coated with molybdenum disulfide (MO Bearings) can also be estimated by the above equation, supposing that b2 equals to 6. Bearings 23 218 Balls Silver ion plating Cage Baking of molybdenum disulfide Cage Baking of PTFE 42 Cage Fluorine polymer 38 Whole component Clean Pro coating surfaces 434 452 7 SUS304 ─ Fluorinated grease 11 ● Test conditions Bearing number: ML6012 (u6✕u12✕3mm) Rotational speed: 200 min−1 Radial load: 2.9 N per two bearings Particle size: 0.3 µm or greater For the properties of the EXSEV Bearings shown in Fig. 3-1, refer to the pages listed below. Fluorinated grease DL Bearing ………………………………………………35 Polymeric materials Clean Pro Bearing ………………………………………29 High Temperature Clean Pro Bearing …………………31 Clean Pro PRA Bearing …………………………………33 13 14 How to Select EXSEV Bearings EXSEV Bearings: Composition and Selection 1 Ambient temp. ˚C CERAMIC BEARINGS AND CERAMIC BEARINGS AND BEARINGS 1 ¡ Bearing materials Outer/inner rings and balls of the bearings for use in a vacuum environment are usually made of martensitic stainless steel (SUS440C). For the bearings requiring corrosion resistance, precipitation hardening stainless steel (SUS630) is used. When high temperature resistance is required, high speed tool steel (SKH4, M50, etc.) can be used. For a special operating condition, ceramic having excellent heat/corrosion resistance may be used. 400 1) When cleanliness is not critical: Ambient temp. ˚C ¡ Lubricants A bearing used in an ordinary vacuum chamber is repeatedly exposed to atmospheric air and vacuum. There is no rolling bearing lubricant that is effective for use under such a wide pressure range. The lubricant should optimally be selected in consideration of principal ambient pressure and temperature as well as required cleanliness and corrosion resistance when necessary. 3-3 When bearings should be clean, solid lubricants such as soft metal materials and layer lattice materials cannot be used because of excessive particle emissions. In such a case, a polymeric material or fluorinated grease is used. Figs. 3-3 and 3-4 show the EXSEV Bearings applicable for vacuum environments with cleanliness classes 100 and 10, respectively. 300 Clean Pro Bearing Clean Pro PRA Bearing 100 Fig. 3-2 shows the EXSEV Bearings that are suitable for vacuum applications that do not require cleanliness. DL Bearing 400 1 10–2 10–6 10–8 Pressure, Pa WS Bearing 300 Fig. 3-3 200 10–4 MO Bearing Fig. 3-5 shows bearing materials for high temperature applications. SUS440C can withstand temperatures up to approximately 300˚C. In the range from 300˚C to approximately 500˚C, High Temperature Hybrid Ceramic Bearings, whose bearing rings are made of highly heat resistant high speed tool steel (SKH4 or M50) and rolling elements made of ceramic, should be used. In a high temperature environment in excess of 500˚C, full ceramic bearings should be used. EXSEV Bearings applicable for cleanliness class 100 In a temperature range of up to approximately 200˚C, fluorinated grease can be used. At temperatures over 200˚C, a layer lattice material should be used. Because all layer lattice materials emit a large amount of particles, they are not suitable for applications where cleanliness is required. Graphite cannot be used in a vacuum environment because it does not serve as a lubricant in a vacuum. In a high temperature environment over 500˚C, there is no lubricant that can work perfectly. Unlubricated full ceramic bearings are used for such a high temperature application. Ceramic materials 100 10–2 10–4 10–6 10–8 Pressure, Pa Fig. 3-2 EXSEV Bearings useful for vacuum applications where cleanliness is not critical When the ambient temperature is near normal room temperature and vacuum is 10–5 Pa or less, fluorinated grease is used for lubrication. However, since the fluorinated oil contained in the grease gradually begins to evaporates, a solid lubricant should be used in applications where oil scattering should not occur. In an ultrahigh vacuum environment with pressure lower than 10–5 Pa, gas emissions from bearings may pose a problem. For this pressure range, MG Bearings lubricated with silver, a soft metal lubricant, should be used. Ambient temp. ˚C 1 400 High Temperature Hybrid Ceramic Bearing WS Bearing 300 MO Bearing PN Bearing 200 DL Bearing 100 Ambient temp. ˚C High temperature Clean Pro Bearing 200 SKH4 M50 Graphite 400 Clean Pro Bearing WS2 300 100 Clean Pro PRA Bearing 1 10–2 10–4 MOS2 10–6 10–8 SUS440C 200 Fluorinated grease Pressure, Pa Fig. 3-4 500 500 300 DL Bearing Full Complement Ceramic Ball Bearing Fig. 3-6 EXSEV Bearing applicable for high temperature environments 400 MG Bearing PN Bearing ¡ Bearing materials Fig. 3-6 shows the EXSEV Bearings useful for high temperature applications. The temperatures shown in the figure are approximate. When the operating temperature of your application is near a temperature division specified in this figure, consult JTEKT. If a bearing is exposed to a high temperature in a clean or vacuum environment, please refer to the sections entitled "Clean Environments" or "Vacuum Environments". ¡ Lubricants High temperature Clean Pro Bearing 200 High Temperature Environments 100 EXSEV Bearings applicable for cleanliness class 10 Bearing materials Lubricants Fig. 3-5 Bearing materials and lubricants for high temperature applications For the properties of the individual EXSEV Bearings shown in the figures, refer to the applicable pages shown below: Fluorinated grease DL Bearing ………………………………………………35 Polymeric materials Layer lattice materials Clean Pro Bearing ………………………………………29 PN Bearing ………………………………………………37 High Temperature Clean Pro Bearing …………………31 WS Bearing ………………………………………………39 Clean Pro PRA Bearing …………………………………33 MO Bearing ………………………………………………41 Soft metal materials MG Bearing ………………………………………………43 No lubrication Full Complement Ceramic Ball Bearing ………………47 High Temperature Hybrid Ceramic Bearing …………45 15 16 3 How to Select EXSEV Bearings 2) When cleanliness is critical: Vacuum Environments Ambient temp. ˚C 3-2 Ambient temp. ˚C EXSEV Bearings: Composition and Selection 1 CERAMIC BEARINGS AND BEARINGS 1 Corrosive Environments 1) Corrosion resistance of special steels 2) Corrosion resistance of ceramic materials Table 3-2 shows the corrosion resistance of the special steels used for the EXSEV Bearings to major corrosive solutions. In stainless steels, SUS630 is superior to SUS440C in corrosion resistance. However, in such a highly corrosive solution as an acid or alkaline solution, or if the solution must be kept free from rust, these special steels cannot be used. Table 3-3 shows the corrosion resistance of ceramic materials. Silicon nitride, which is used as the standard material of the ceramic bearings, is excellent in corrosion resistance. However, it may develop corrosion in a highly corrosive chemical, a high temperature, or other highly corrosive ambient condition. There are two types of ceramic corrosion: One is the corrosion of the sintering aid (Al2O3 – Y2O3), which is used to bake ceramic materials. To avoid this type of corrosion, corrosion resistant silicon nitride treated with a spinel sintering aid (MgAl2O4) should be used. Fig. 3-7 shows the mass reduction and bending strength deterioration of corrosion resistant silicon nitride dipped in an acid or alkaline solution for a given period of time. The other type of corrosion is the corrosion of the silicon nitride itself. For use in a highly corrosive solution, bearings made of zirconia (ZrO2) or silicon carbide (SiC) may be effective. To select a ceramic bearing for use in a highly corrosive environment, its corrosion resistance to the specific condition should be carefully examined. ● Table 3-2 Corrosion resistance of special steels Concentration % SUJ2 1 × 10 × × × 1 × ○ ◎ 10 × △ ○ Nitric acid 20 × ○ ◎ Seawater – × ○ ◎ Water – × ◎ ◎ Solution Hydrochloric acid Sulfuric acid SUS440C SUS630 △ ○ Temperature 25˚C Corrosion rate ◎ : Up to 0.125 mm/year ○ : Over 0.125 to 0.5 mm/year △ : Over 0.5 to 1.25 mm/year × : Over 1.25 mm/year ● Table 3-3 ◎: Fully resistant ○: Almost resistant △: Slightly susceptible ×: Susceptible Corrosion resistance of ceramic materials Ceramic materials Corrosive solutions Silicon nitride (standard) Corrosion resistant silicon nitride Si3N4 Si3N4 Zirconia ZrO2 Silicon Carbide SiC Hydrochloric acid △ ○ ○ ◎ Nitric acid △ ○ ○ ◎ Sulfuric acid △ ○ ○ ◎ Phosphoric acid ○ ○ ○ ◎ Fluorine acid △ △ × ◎ Sodium hydroxide △ △ ○ △ Potassium hydroxide △ △ △ △ Sodium carbonate △ △ △ △ Sodium nitrate △ △ △ △ Water and saltwater ◎ ◎ ◎ ◎ Note) The corrosive natures of individual solutions differ largely depending on the concentration and temperature. Note that mixing two or more chemicals may increase the corrosivity. 0.2 0.1 35 % HCl, 80˚C, 100h 35 % KOH, 80˚C, 100h Standard Corrosion resistant Standard Corrosion resistant 3) Service life of corrosion resistant bearings Table 3-4 lists the bearings suitable for applications requiring corrosion resistance, along with their major applications. ● Table 3-4 Typical corrosion resistant EXSEV Bearings Bearing Materials Applications Page Bearing Rings Balls SUS630 Silicon nitride 51 Corrosion Resistant Hybrid Ceramic Bearing In water, alkaline environment and reactive gas Ceramic Bearing In a slightly acidic environment, alkaline environment and reactive gas Silicon nitride Silicon nitride 53 Corrosion Resistant Ceramic Bearing In a strongly acidic environment, strongly alkaline environment and reactive gas Corrosion resistant silicon nitride Corrosion resistant silicon nitride 55 High Corrosion Resistant Ceramic Bearing In a strongly acidic environment, strongly alkaline environment and corrosive gas Silicon carbide Silicon carbide 57 When EXSEV Bearings are operated in a solution, the solution serves as a lubricant. This means the solution is closely associated with the service life of the bearings. Fig. 3-8 shows the service life evaluation results for three types of EXSEV Bearings under water. The Ceramic Bearings terminate their service life due to the flaking on the bearing ring or ball surfaces. In case of the Hybrid Ceramic Bearings, ceramic balls do not develop flaking or wear. Their service life ends due to wear attributed to the minute corrosion of stainless steel bearing rings. When bearings are used in a solution whose lubrication performance is not enough, such as in water, it is important to evaluate in advance the susceptibility of the bearings to corrosion and the relationship between the bearing load and wear in the solution. SUS440C has a longer service life than SUS630; however, the former steel is not suitable for use in water because it may rust and cause contamination. Ceramic Bearings may develop wear at an early stage of use depending on the characteristics of the solution, temperature, and load. Please contact JTEKT before using Ceramic Bearings in solutions. Corrosion Resistant Hybrid Ceramic Bearing (Bearing rings: SUS630) Hybrid Ceramic Bearing (Bearing rings: SUS440C) Ceramic Bearing 90 50 Service life rating of steel bearings 10 Down to 3% 5 1 10 50 100 500 1 000 5 000 10 000 Service life, h ● Test conditions Bearing number: 6206 or equivalent Rotational speed: 1 500 min−1 Radial load: Ceramic Bearing: 1 470 N Corrosion Resistant Hybrid Ceramic Bearing: 196 N Hybrid Ceramic Bearing: 196 N Fig. 3-8 Comparison in underwater service life of EXSEV Bearings 30 20 10 0 0 Standard Corrosion resistant Fig. 3-7 17 40 35 % KOH, 80˚C, 100h Bending strength deterioration, % 35 % HCl, 80˚C, 100h How to Select EXSEV Bearings 3 Failure, % 3-4 Mass reduction, % EXSEV Bearings: Composition and Selection 1 Standard Corrosion resistant Anticorrosive performance of corrosion resistant silicon nitride 18 4 4-2 Bearings may be exposed to magnetic fields in some applications, including equipment associated with super conductivity, semiconductor production facilities and medical examination facililies. If steel bearings are used for such applications, the running torque may fluctuate or the magnetic field may be disturbed . Non-magnetic bearings should be used for such applications. As a non-magnetic material for such bearings, beryllium copper has conventionally been used. However the use of beryllium copper should be avoided since it contains beryllium, a substance of environmental concern. For such applications, JTEKT supplies Hybrid Ceramic Bearings, whose rings are made of non-magnetic stainless steel and rolling elements are made of a ceramic material, or the full ceramic bearings. ● Table 4-1 Insulating Bearings A cause of bearing failure in motors or generators is electric pitting. Electric pitting occurs when a surface in rolling contact is locally molten due to sparks produced over the very thin lubricating oil film on the surface when electricity passes through the bearing in operation. Electric pitting appears as a series of pits or a series of ridges on the surface in rolling contact. 59 Ceramic Bearings 1.001 or lower 53 (Ref.) Beryllium copper 1.001 or lower ––– Fig. 4-1 shows a rolling fatigue strength evaluation result for various non-magnetic materials. As can be seen from the figure, non-magnetic stainless steel is superior to beryllium copper in rolling fatigue strength. 4 Silicon nitride 3 2 Hybrid Ceramic Bearings, whose rolling elements are made of a ceramic material with a density lower than that of bearing steel, are most suitable for high speed applications. This is because reduced mass of rolling elements suppresses the centrifugal force of the rolling elements, as well as slippage attributable to the gyro-moment, when the bearings are in operation. Thanks to their superior high speed performance, Hybrid Ceramic Bearings are used in turbochargers and on machine tool spindles. ¡ Seizure limit at high speed Fig. 4-5 shows the seizure limits of Hybrid Ceramic Bearings and steel bearings. The limits were measured by gradually reducing lubricating oil feed rate. Compared with general purpose steel bearings, Hybrid Ceramic Bearings consume smaller amount of lubricating oil under the same speed condition, while they can run at a higher speed under the same luburicating oil feed rate condition. Steel bearing, running Fig. 4-4 compares power losses between the Hybrid Ceramic Bearings and steel bearings. When compared to steel bearings, the Hybrid Ceramic Bearings lose smaller power during high speed operation. The power loss decreases with increasing rotational speed. The Hybrid Ceramic Bearings also have superior antiseizure characteristics, which means that they consume smaller amount of lubrication oil and thereby reduce rolling resistance (power loss). Page Non-magnetic Hybrid Ceramic Bearings 1.01 or lower 4 ¡ Power losses at high speed Non-magnetic bearings and relative permeability Relative permeability High Speed Bearings 4-3 Fig. 4-2 Electric pitting generated on general purpose bearings (pits on the left and ridges on the right) 2 To avoid such pitting, a bypass is provided to ensure that no electric current passes through the bearing. Another method is to use an insulating bearing that can block electric current. Since ceramic materials exhibit an excellent insulation performance, Hybrid Ceramic Bearings consisting of ceramic rolling elements can be used as insulating bearings. Hybrid Ceramic Bearings prevent electric pitting, also reduce bearing temperature rise, and lengthen grease service life. For these reasons, Hybrid Ceramic Bearings assure long term maintenance free operation and high speed equipment operation. Steel bearings 1.5 Hybrid Ceramic Bearing, running Hybrid Ceramic Bearing, seized 0.5 0.4 0.3 Steel bearing seizure limit 0.2 Hybrid Ceramic Bearing seizure limit 1 0.1 Hybrid Ceramic Bearings 0.5 Non-magnetic stainless steel Steel bearing, seized Lubrication oil feed rate, L/min. Non-magnetic Bearings 1 Power loss, kW 4-1 Bearings with Special Characteristics Load, kN 0 40 60 80 100 120 Rotational speed,×103 min–1 1 Beryllium copper 0 100 200 300 400 500 ● Test conditions Rotational speed Temperature 20 40 60 80 100 Fig. 4-5 Comparison between Hybrid Ceramic Bearings and steel bearings in seizure limit Rotational speed, ×103 min–1 Time, h Hybrid Ceramic Bearings Steel bearings High speed tool steel (M50) Ceramic High speed tool steel Material (Si3N4) (M50) Dia. 6.35 mm Number of balls 9 Cage Polyimide resin Bearing rings –1 1 200 min Room temp. Balls EXSEV Bearings: Composition and Selection 1 BEARINGS Lubricant Condition Axial load Rotational speed (max.) Lubricating oil Ambient temperature Ceramic balls (9.525 mm) Test specimen Load Fig. 4-1 Comparison of non-magnetic materials in rolling fatigue strength 19 Fig. 4-3 Insulating bearings (Hybrid Ceramic Bearings) Specification 200 N 100 000 min−1 AeroShell Turbine Oil 500 Room temp. Fig. 4-4 Comparison in power loss between Hybrid Ceramic Bearings and steel bearings 20 EXSEV Bearings with Special Characteristics CERAMIC BEARINGS AND 2 Bearings and Other Products For the use of bearings in an extreme, special environment, identifying the best combination of bearing materials and lubricants according to specific conditions is critical. This chapter describes the component compositions and features of major EXSEV Bearing varieties. For other EXSEV Bearings suited to more specialized applications, please consult JTEKT. 1 Ceramic Bearings and Bearings: Table of Specifications 2 Ceramic Bearings and Table of Characteristics 3 Radial Ball Bearings ....................................................................................................... 23 Bearings: ................................................................................................... 25 3-1 Clean Pro Bearing ...................................................................................................................... 29 3-2 High Temperature Clean Pro Bearing .......................................................... 31 3-3 Clean Pro PRA Bearing ..................................................................................................... 33 3-4 DL Bearing ............................................................................................................................................. 35 3-5 PN Bearing ............................................................................................................................................ 37 3-6 WS Bearing........................................................................................................................................... 39 3-7 MO Bearing........................................................................................................................................... 41 3-8 MG Bearing........................................................................................................................................... 43 3-9 High Temperature Hybrid Ceramic Bearing......................................... 45 3 -10 Full Complement Ceramic Ball Bearing ..................................................... 47 3 -11 SK Bearing............................................................................................................................................. 49 3 -12 Corrosion Resistant Hybrid Ceramic Bearing ................................... 51 3 -13 Ceramic Bearing ........................................................................................................................... 53 3 -14 Corrosion Resistant Ceramic Bearing .......................................................... 55 3 -15 High Corrosion Resistant Ceramic Bearing ......................................... 57 3 -16 Non-magnetic Hybrid Ceramic Bearing ...................................................... 59 3 -17 Hybrid Ceramic Bearing..................................................................................................... 61 4 K Series Full Complement Hybrid Ceramic Ball Bearing 5 Linear Motion Bearings ...... 63 5-1 Linear Motion Ball Bearings for Extreme Special Environments ........ 65 5-2 Linear Way Bearing Units for Use in Extreme Special Environments ..... 71 5-3 Cross Roller Way Bearing Units in Extreme Special Environments .......... 79 6 High Ability Angular Contact Ball Bearings 7 Ceramic Balls 8 Accuracy and Internal Clearance of Ceramic Bearings and ....................... 85 ............................................................................................................................................. 88 Bearings 8-1 Accuracy of Radial Ball Bearings......................................................................... 89 8-2 Clearance of Radial Ball Bearings ..................................................................... 90 8-3 Accuracy and Internal Clearance of K Series Full Complement Hybrid Ceramic Ball Bearings ........................................ 90 2 BEARINGS 1 Ceramic Bearings and Bearings: 2 Products Bearing No. SK Bearing 1 Clean Pro Bearing High Temperature Clean Pro Bearing Clean Pro PRA Bearing DL Bearing p. 49 p. 29 p. 31 p. 33 p. 35 p. 37 p. 41 p. 39 Prefix SK SE SE SE SV SE SE Suffix ST STPR STPRB STPRA ST ST Cage code YS YS YS YS YS PN Page PN Bearing MO Bearing WS Bearing MG Bearing Full Complement Ceramic Ball Bearing Corrosion Resistant Hybrid Ceramic Bearing Ceramic Bearing (angular contact ball bearing) Corrosion Resistant Ceramic Bearing High Corrosion Resistance Ceramic Bearing High Temperature Hybrid Ceramic Bearing Non-magnetic Hybrid Ceramic Bearing Hybrid Ceramic Bearing K Series Full Complement Hybrid Ceramic Ball Bearing p. 43 p. 47 p. 51 p. 53 p. 55 p. 57 p. 45 p. 59 p. 61 p. 63 SE SE NC 3NC NC NCT NCZ 3NC 3NC 3NC 3NC STMSA7 ST STMG3 V MD4 (None) (None) (None) HT4 YH4 (None) VST-1 YS WS YS (No cage) FA FA FA FA GF FA FG (No cage) Outer ring Martensitic stainless steel Silicon nitride ceramic (standard) Precipitation hardening stainless steel Silicon nitride ceramic (standard) Silicon nitride ceramic (corrosion resistant) Silicon carbide ceramic High speed tool steel Non-magnetic stainless steel High carbon chromium bearing steel Martensitic stainless steel Inner ring Martensitic stainless steel Silicon nitride ceramic (standard) Precipitation hardening stainless steel Silicon nitride ceramic (standard) Silicon nitride ceramic (corrosion resistant) Silicon carbide ceramic High speed tool steel Non-magnetic stainless steel High carbon chromium bearing steel Martensitic stainless steel Rolling elements Martensitic stainless steel Silicon nitride ceramic (corrosion resistant) Silicon carbide ceramic Silicon nitride ceramic (standard) Silicon nitride ceramic (standard) (separator) Cage or separator Austenitic stainless steel Composite material including tungsten disulfide (separators) Austenitic stainless steel Clean pro coating High temperature clean pro coating Clean pro PRA coating KHD grease Molybdenum disulfide, etc. Molybdenum disulfide Tungsten disulfide Raceways and balls Austenitic stainless steel Fluorocarbon resin (None) Graphite Cage Separators Reinforced polyamide resin Martensitic stainless steel Austenitic stainless steel (None) Grease or oil KDL grease Fluorocarbon polymer (None) Cage Balls Clean environments Clean environments Vacuum environments Clean environments Vacuum environments Vacuum environments Corrosive environments Applicable environments Graphite Fluorocarbon resin Fluorocarbon polymer Silver KDL grease Entire surface of all components (None) (None) Austenitic stainless steel Lubricant Component coated with or including lubricant PEEK resin Austenitic stainless steel Shield Lubrication EXSEV Bearings and Other EXSEV Products Table of Specifications Clean environments Vacuum environments Corrosive environments High temperature environments High temperature environments High temperature environments Magnetic field environments High temperature environments Magnetic field environments Electric field environments Magnetic field environments Electric field environments High speed applications 23 24 Ceramic Bearings and EXSEV Bearings: Table of Specifications CERAMIC BEARINGS AND CERAMIC BEARINGS AND 2 BEARINGS 2 Ceramic Bearings and Bearings: 2 Table of Characteristics (1) Ceramic Bearings and EXSEV Bearings: Table of Characteristics (1) EXSEV Bearings and Other EXSEV Products 2 Applicable Environments Major Uses Products dn value (1) Max. (min–1) DL Bearing < 40000 – Clean Pro Bearing < 10000 1000 Clean Pro PRA Bearing < 10000 < 300 < 350 < 400 < 500 < 800 10–5 10–10 10 100 Bearing Number (3) (Cage Code) 1000 Low SE□□□□ZZSTPR (YS) 1000 ● SE□□□□ZZSTPRA (YS) < 10000 1000 ● SE□□□□ZZSTPRB (YS) Corrosion Resistant Hybrid Ceramic Bearing < 10000 1000 ● 3NC□□□□ZZMD4 (FA) Non-magnetic Hybrid Ceramic Bearing < 10000 1000 ● 3NC□□□□YH4 (FA) Ceramic Bearing < 10000 1000 ● High NC□□□□ (FA) Corrosion Resistant Hybrid Ceramic Bearing < 10000 1000 ● Low 3NC□□□□ZZMD4 (FA) < 10000 1000 ● NC□□□□ (FA) Ceramic Bearing < 10000 1000 ● NCT□□□□ (FA) High Corrosion Resistant Ceramic Bearing < 10000 1000 ● High NCZ□□□□ (FA) < 10000 1000 SE□□□□ZZSTPRB (YS) 3NC□□□□YH4 (FA) Non-magnetic Hybrid Magnetic field Ceramic Bearing ● ● < 10000 1000 ● Low Ceramic Bearing < 10000 1000 ● High NC□□□□ (FA) Corrosion Resistant Hybrid Ceramic Bearing < 10000 1000 ● Low 3NC□□□□ZZMD4 (FA) < 10000 1000 ● 3NC□□□□YH4 (FA) Ceramic Bearing < 10000 1000 ● High NC□□□□ (FA) DL Bearing < 40000 – Low SV□□□□ZZST (YS) PN Bearing < 10000 1000 SE□□□□ZZST (PN) Clean Pro Bearing < 10000 1000 SE□□□□ZZSTPR (YS) MG Bearing < 10000 1000 SE□□□□ZZSTMG3 (YS) MO Bearing < 10000 1000 SE□□□□ZZSTMSA7 (YS) Clean Pro PRA Bearing < 10000 1000 ● SE□□□□ZZSTPRA (YS) High Temperature Clean Pro Bearing < 10000 1000 ● SE□□□□ZZSTPRB (YS) WS Bearing < 4000 500 SE□□□□ZZST (WS) Corrosion Resistant Hybrid Ceramic Bearing < 10000 1000 ● 3NC□□□□ZZMD4 (FA) Non-magnetic Hybrid Ceramic Bearing < 10000 1000 ● 3NC□□□□YH4 (FA) Ceramic Bearing < 10000 1000 ● NC□□□□ (FA) Corrosion Resistant Ceramic Bearing < 10000 1000 ● NCT□□□□ (FA) NCZ□□□□ (FA) Electric field Non-magnetic Hybrid environment Ceramic Bearing High Corrosion Resistance Ceramic Bearing < 10000 (1) dn value: Bearing bore diameter (mm) ✕ Rotational speed (min ) –1 25 < 260 Price ● High temperature High Temperature environment Clean Pro Bearing Vacuum environment < 200 Atmospheric air (YS) Ceramic Bearing Corrosive environment Corrosion Resistant environment < 120 Cleanliness (class) (2) Vacuum (Pa) Operating Temp. (˚C) SV□□□□ZZST Vacuum High Temperature environment Clean Pro Bearing Clean environment Limiting Speeds 1000 ● ● ● High (2) The cleanliness classes may vary depending on operating conditions. (3) The four blank boxes represent the basic number of the bearing. A basic number consists of three or four alphanumeric characters. A bearing number may be used as a convenience in the case of any queries to JTEKT. 26 Ceramic Bearings and Table of Characteristics (2) 2 EXSEV Bearings and Other EXSEV Products BEARINGS Bearings: 2 2 Ceramic Bearings and EXSEV Bearings: Table of Characteristics (2) CERAMIC BEARINGS AND Applicable Environments Major Uses Products Limiting Speeds dn value (1) SK Bearing Corrosive environment High temperature environment Magnetic field environment < 200 < 260 < 300 < 350 < 400 < 500 < 800 10–5 10–10 10 100 Price Bearing Number (3) (Cage Code) 1000 Equal to the dn value of normal bearings Low SK□□□□ZZST (YS) ● 3NC□□□□ZZMD4 (FA) ● NC□□□□ (FA) NC□□□□V (─) NCT□□□□ (FA) High NCZ□□□□ (FA) Low SE□□□□ZZST (PN) 1000 SE□□□□ZZSTMG3 (YS) < 10000 1000 SE□□□□ZZSTMSA7 (YS) < 10000 1000 SE□□□□ZZSTPRB (YS) WS Bearing < 4000 500 SE□□□□ZZST (WS) High Temperature Hybrid Ceramic Bearing < 4000 500 3NC□□□□HT4 (GF) Full Complement Ceramic Ball Bearing < 4000 500 High NC□□□□V (─) Non-magnetic Hybrid Ceramic Bearing < 10000 1000 ● Low 3NC□□□□YH4 (FA) Ceramic Bearing < 10000 1000 ● NC□□□□ (FA) Full Complement Ceramic Ball Bearing < 4000 500 NC□□□□V (─) Corrosion Resistant Ceramic Bearing < 10000 1000 ● NCT□□□□ (FA) < 10000 1000 ● High NCZ□□□□ (FA) Low 3NC□□□□ZZ (FG) < 10000 1000 Ceramic Bearing < 10000 1000 Full Complement Ceramic Ball Bearing < 4000 500 Corrosion Resistant Ceramic Bearing < 10000 1000 ● High Corrosion Resistance Ceramic Bearing < 10000 1000 ● PN Bearing < 10000 1000 MG Bearing < 10000 MO Bearing High Temperature Clean Pro Bearing Hybrid Ceramic Bearing ● No less than 1.2 times that of steel bearings Corrosion Resistant Hybrid Ceramic Bearing < 10000 1000 ● 3NC□□□□ZZMD4 (FA) Non-magnetic Hybrid Ceramic Bearing < 10000 1000 ● 3NC□□□□YH4 (FA) Ceramic Bearing < 10000 1000 ● NC□□□□ (FA) Full Complement Ceramic Ball Bearing < 4000 500 NC□□□□V (─) Corrosion Resistant Ceramic Bearing < 10000 1000 ● NCT□□□□ (FA) < 10000 1000 ● NCZ□□□□ (FA) 3NC□□□□ZZ (FG) High Corrosion Resistance Ceramic Bearing High speed application Hybrid Ceramic Bearing No less than 1.2 times that of steel bearings (1) dn value: Bearing bore diameter (mm) ✕ Rotational speed (min ) –1 27 < 120 Atmospheric air Corrosion Resistant Hybrid Ceramic Bearing High Corrosion Resistance Ceramic Bearing Electric field environment Max. (min–1) Cleanliness (class) (2) Vacuum (Pa) Operating Temp. (˚C) High (2) The cleanliness classes may vary depending on operating conditions. (3) The four blank boxes represent the basic number of the bearing. A basic number consists of three or four alphanumeric characters. A bearing number may be used as a convenience in the case of any queries to JTEKT. 28 CERAMIC BEARINGS AND 3 Radial Ball Bearings 2 Clean Pro Bearing Performance This bearing is lubricated with a fluoropolymer coating over the entire surface of all bearing components. ● Suitable for use in clean environments due to low particle emissions. Vacuum Electric field High speed High temperature 200 100 0 -100 1 10 102 103 104 300 104 200 103 (Particles 0.3 µm or greater in diameter) Gas emission characteristics 10 – 2 Temperature: Room temp. Count of particles Magnetic field Ambient temperature, °C Clean Corrosive ● Stable performance up to 200°C in a vacuum. Comparison of particle emissions Applicable Environments 300 100 0 PTFE coated bearing 102 10 Clean Pro Bearing -100 Cleanliness, class 105 1 Radial Ball Bearings 3 Ambient pressure, Pa 3-1 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 BEARINGS 1 0 10–5 100 10 – 4 10 – 5 200 Clean Pro Bearing 10 – 3 Background pressure, Pa 0 Time, h Ambient pressure, Pa 100 200 300 Ambient temperature, ˚C 400 Dimensions Table Boundary dimensions mm Product Specifications Bearing No. B Martensitic stainless steel d 12.4 55 1 000 12.2 60 1 000 1.05 12.3 80 1 000 1.05 12.3 80 1 000 1.35 12.4 100 1 000 1.35 12.4 100 1 000 1.40 12.8 100 1 000 1.40 12.8 100 1 000 1.95 12.4 135 970 1.40 12.8 100 1 000 1.95 12.3 135 1 000 2.40 13.2 155 860 2.40 13.2 155 830 6.80 3.05 12.3 205 770 5.60 2.85 13.9 170 660 SE6202ZZSTPRC3 YS 7.65 3.75 13.2 230 610 SE6003ZZSTPRC3 YS 6.00 3.25 14.4 180 580 0.6 SE6203ZZSTPRC3 YS 9.55 4.80 13.2 285 530 0.6 SE6004ZZSTPRC3 YS 9.40 5.05 13.9 280 500 14 1 SE6204ZZSTPRC3 YS 12.8 6.65 13.2 385 450 12 0.6 SE6005ZZSTPRC3 YS 10.1 5.85 14.5 305 400 52 15 1 SE6205ZZSTPRC3 YS 14.0 7.85 13.9 420 360 55 13 1 SE6006ZZSTPRC3 YS 13.2 8.25 14.7 395 330 62 16 1 SE6206ZZSTPRC3 YS 19.5 11.3 13.9 585 300 62 14 1 SE6007ZZSTPRC3 YS 15.9 10.3 14.9 475 280 72 17 1.1 SE6207ZZSTPRC3 YS 25.7 15.4 13.9 770 250 68 15 1 SE6008ZZSTPRC3 YS 16.7 11.5 15.2 500 250 18 1.1 SE6208ZZSTPRC3 YS 29.1 17.8 14.0 875 220 0.3 SE625-5ZZSTPRC3 YS 1.75 0.3 SE606ZZSTPRC3 YS 1.95 19 6 0.3 SE626ZZSTPRC3 YS 2.60 19 6 0.3 SE607ZZSTPRC3 YS 2.60 22 7 0.3 SE627ZZSTPRC3 YS 3.30 22 7 0.3 SE608ZZSTPRC3 YS 3.30 24 8 0.3 SE628ZZSTPRC3 YS 3.35 24 7 0.3 SE609ZZSTPRC3 YS 3.35 26 8 0.6 SE629ZZSTPRC3 YS 4.55 22.225 7.142 0.5 SEEE3SZZSTPRC3 YS 3.35 26 8 0.3 SE6000ZZSTPRC3 YS 4.55 30 9 0.6 SE6200ZZSTPRC3 YS 5.10 12 28 8 0.3 SE6001ZZSTPRC3 YS 5.10 32 10 0.6 SE6201ZZSTPRC3 YS 15 32 9 0.3 SE6002ZZSTPRC3 YS 35 11 0.6 Y 17 35 10 0.3 2.30 1.99 1.71 40 12 20 42 12 1.55 1.45 1.31 47 25 47 1.15 1.04 1.00 30 35 40 80 8 9.525 10 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 X 1 Fa ── > Fr Y 0 X 0.56 e ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Available from stock 29 0.67 0.74 5 6 P0r = Fr ■ Vacuum systems 1 000 17 When P0r is smaller than Fr . ■ Semiconductor manufacturing systems ■ LCD manufacturing systems ■ Exposing systems ■ Sputtering systems ■ Vacuum motors 1 000 40 16 P0r = 0.6Fr + 0.5Fa Applications 40 1.30 (X and Y are as shown below.) Clean pro coating 12.3 12.3 1.30 SE605ZZSTPRC3 YS Static equivalent load Solid lubricant 0.49 0.49 SE624ZZSTPRC3 YS Pr = XFr + YFa ZZSTPR YS 1 000 0.2 Dynamic equivalent load Basic bearing number min–1 30 0.2 9 SE N 5 Shield 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry f0 12.4 5 6 e 0.36 14 φd Fa ── ≦ Fr 0.97 13 5 Austenitic stainless steel e C0r SE604ZZSTPRC3 YS 7 f0Fa ──── C0r Cr 0.2 r φD r (min.) 4 Outer ring Inner ring Ball Bearing Numbering System B r 4 Cage D Basic load ratings 1) Factor Permissible Limiting kN radial load speed 12 Note 1) The basic load ratings are those of normal bearing (used to calculate lubrication life). The permissible radial loads can be regarded as the maximum loads applicable to individual bearings. 30 CERAMIC BEARINGS AND BEARINGS 2 High Temperature Clean Pro Bearing Performance This bearing has a fluoropolymer coating on its rolling surface as the lubricant. ● Comparable to the Clean Pro Bearing in low particle emissions. Applicable Environments Vacuum Electric field High speed High temperature Corrosive 200 100 0 -100 1 10 102 103 Cleanliness, class Temperature: Room temp. 200 100 0 -100 104 10 260 105 1 10–5 10–2 Clean Pro Bearing 103 102 High Temperature Clean Pro Bearing 10 1 0 Ambient pressure, Pa Gas emission characteristics (Particles 0.3 µm or greater in diameter) 4 Count of particles Magnetic field ● Compatible with temperatures of up to 260˚C in a vacuum. Comparison of particle emissions 300 Ambient temperature, °C Clean 300 260 50 100 High Temperature Clean Pro Bearing 10–3 Clean Pro Bearing 10–4 10–5 150 Background pressure, Pa 0 Time, h 100 200 300 Ambient temperature, ˚C Boundary dimensions mm Bearing No. B Martensitic stainless steel d 4 r 5 φd φD 6 Austenitic stainless steel 7 Cage Shield 8 9 Dynamic equivalent load Static equivalent load Solid lubricant High temperature clean pro coating X 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 Fa ── > Fr e Y X e 2.30 1.99 1.71 1 0 0.56 1.55 1.45 1.31 1.15 1.04 1.00 Available from stock ■ Semiconductor manufacturing systems ■ LCD manufacturing systems ■ Vacuum systems ■ Sputtering systems 31 ■ Conveyer systems 0.2 SE624ZZSTPRBC3 YS 40 1 000 5 0.2 SE605ZZSTPRBC3 YS 40 1 000 16 5 0.3 SE625-5ZZSTPRBC3 YS 55 1 000 17 6 0.3 SE606ZZSTPRBC3 YS 60 1 000 19 6 0.3 SE626ZZSTPRBC3 YS 80 1 000 19 6 0.3 SE607ZZSTPRBC3 YS 80 1 000 22 7 0.3 SE627ZZSTPRBC3 YS 100 1 000 22 7 0.3 SE608ZZSTPRBC3 YS 100 1 000 24 8 0.3 SE628ZZSTPRBC3 YS 100 1 000 24 7 0.3 SE609ZZSTPRBC3 YS 100 1 000 SE629ZZSTPRBC3 YS 135 970 SEEE3SZZSTPRBC3 YS 100 1 000 26 8 0.3 SE6000ZZSTPRBC3 YS 135 1 000 30 9 0.6 SE6200ZZSTPRBC3 YS 155 860 28 8 0.3 SE6001ZZSTPRBC3 YS 155 830 32 10 0.6 SE6201ZZSTPRBC3 YS 205 770 15 32 9 0.3 SE6002ZZSTPRBC3 YS 170 660 35 11 0.6 SE6202ZZSTPRBC3 YS 230 610 17 35 10 0.3 SE6003ZZSTPRBC3 YS 180 580 40 12 0.6 SE6203ZZSTPRBC3 YS 285 530 42 12 0.6 SE6004ZZSTPRBC3 YS 280 500 47 14 1 SE6204ZZSTPRBC3 YS 385 450 47 12 0.6 SE6005ZZSTPRBC3 YS 305 400 52 15 1 SE6205ZZSTPRBC3 YS 420 360 55 13 1 SE6006ZZSTPRBC3 YS 395 330 62 16 1 SE6206ZZSTPRBC3 YS 585 300 62 14 1 SE6007ZZSTPRBC3 YS 475 280 72 17 1.1 SE6207ZZSTPRBC3 YS 770 250 68 15 1 SE6008ZZSTPRBC3 YS 500 250 80 18 1.1 SE6208ZZSTPRBC3 YS 875 220 Y ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Applications 5 14 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 1 000 0.5 12 e 13 30 0.6 10 Fa ── ≦ Fr min–1 SE604ZZSTPRBC3 YS 8 When P0r is smaller than Fr . f0Fa ──── C0r N 0.2 7.142 P0r = 0.6Fr + 0.5Fa P0r = Fr r (min.) 4 9.525 22.225 (X and Y are as shown below.) ZZSTPRB YS B Permissible Limiting radial load speed 12 26 Pr = XFr + YFa Bearing Numbering System D r Outer ring Inner ring Ball SE 400 Dimensions Table Product Specifications Basic bearing number Radial Ball Bearings 3 Ambient pressure, Pa 3-2 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 20 25 30 35 40 Note) Bearings with a radial internal clearance of C4 are also available. 32 CERAMIC BEARINGS AND BEARINGS 2 Clean Pro PRA Bearing Performance This bearing has a fluoropolymer gel coating on its rolling surfaces as the lubricant. ● Superior to the Clean Pro Bearing in service life under temperatures of no higher than 120˚C. Applicable Environments Vacuum Electric field High speed High temperature Corrosive 200 120 100 0 -30 -100 1 10 102 103 104 300 104 200 103 120 100 0 -30 -100 Cleanliness, class (Particles 0.3 µm or greater in diameter) Gas emission characteristics 10–2 Temperature: Room temp. Count of particles Magnetic field Ambient temperature, °C Clean Clean Pro Bearing 102 10 Clean Pro PRA Bearing 105 1 1 0 10–5 200 400 Ambient pressure, Pa 600 800 10–4 Background pressure, Pa 0 100 200 300 400 Ambient temperature, ˚C Bearing No. B d r 4 r 5 φd φD 6 Austenitic stainless steel Cage 7 Shield 8 9 Dynamic equivalent load Pr = XFr + YFa ZZSTPRA YS Clean pro PRA coating Fa ── ≦ Fr Fa ── > Fr e e ■ Film manufacturing systems 40 1 000 SE605ZZSTPRAC3 YS 40 1 000 16 5 0.3 SE625-5ZZSTPRAC3 YS 55 1 000 17 6 0.3 SE606ZZSTPRAC3 YS 60 1 000 19 6 0.3 SE626ZZSTPRAC3 YS 80 1 000 19 6 0.3 SE607ZZSTPRAC3 YS 80 1 000 22 7 0.3 SE627ZZSTPRAC3 YS 100 1 000 22 7 0.3 SE608ZZSTPRAC3 YS 100 1 000 24 8 0.3 SE628ZZSTPRAC3 YS 100 1 000 24 7 0.3 SE609ZZSTPRAC3 YS 100 1 000 970 1 000 26 8 0.3 SE6000ZZSTPRAC3 YS 135 1 000 30 9 0.6 SE6200ZZSTPRAC3 YS 155 860 12 28 8 0.3 SE6001ZZSTPRAC3 YS 155 830 32 10 0.6 SE6201ZZSTPRAC3 YS 205 770 15 32 9 0.3 SE6002ZZSTPRAC3 YS 170 660 35 11 0.6 SE6202ZZSTPRAC3 YS 230 610 35 10 0.3 SE6003ZZSTPRAC3 YS 180 580 40 12 0.6 SE6203ZZSTPRAC3 YS 285 530 42 12 0.6 SE6004ZZSTPRAC3 YS 280 500 47 14 1 SE6204ZZSTPRAC3 YS 385 450 47 12 0.6 SE6005ZZSTPRAC3 YS 305 400 52 15 1 SE6205ZZSTPRAC3 YS 420 360 55 13 1 SE6006ZZSTPRAC3 YS 395 330 62 16 1 SE6206ZZSTPRAC3 YS 585 300 62 14 1 SE6007ZZSTPRAC3 YS 475 280 72 17 1.1 SE6207ZZSTPRAC3 YS 770 250 68 15 1 SE6008ZZSTPRAC3 YS 500 250 80 18 1.1 SE6208ZZSTPRAC3 YS 875 220 17 1.03 1.38 2.07 0.28 0.30 0.34 1.55 1.45 1.31 20 3.45 5.17 6.89 0.38 0.42 0.44 1.15 1.04 1.00 25 0.56 Y ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. ■ LCD manufacturing systems ■ Vacuum systems SE624ZZSTPRAC3 YS 0.2 135 2.30 1.99 1.71 X Available from stock ■ Semiconductor manufacturing systems ■ Exposing systems ■ Vacuum motors 0.2 5 100 30 Applications 5 14 SEEE3SZZSTPRAC3 YS 0.19 0.22 0.26 0 13 35 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 1 000 SE629ZZSTPRAC3 YS 0.172 0.345 0.689 1 30 0.5 e Y min–1 SE604ZZSTPRAC3 YS 0.6 f0Fa ──── C0r X N 0.2 8 When P0r is smaller than Fr . P0r = Fr r (min.) 7.142 10 P0r = 0.6Fr + 0.5Fa B Permissible Limiting radial load speed 4 12 9.525 22.225 Static equivalent load Bearing Numbering System D 26 (X and Y are as shown below.) 33 Clean Pro Bearing Boundary dimensions mm Outer ring Inner ring Ball Solid lubricant 10 10–5 1 000 Time, h Martensitic stainless steel Basic bearing number Clean Pro PRA Bearing –3 Dimensions Table Product Specifications SE ● Comparable to the Clean Pro Bearing in gas emissions. Comparison of particle emissions 300 Radial Ball Bearings 3 Ambient pressure, Pa 3-3 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 40 34 CERAMIC BEARINGS AND BEARINGS 2 DL Bearing 3 Performance This bearing is lubricated with the packed fluorinated KDL grease, which is suitable for use in clean environments and vacuum environments. ● Suitable for clean and vacuum applications thanks to low particle emissions. Applicable Environments Comparison of particle emissions Vacuum Electric field High speed High temperature Corrosive 200 100 0 -30 -100 1 10 102 103 104 200 100 25 0 -30 -100 Cleanliness, class 105 1 KDL grease Average particle emissions Magnetic field 300 Ambient temperature, °C Clean PFPE Dropping point None 0.1wt%max. Operating temperature range 10–5 Commercially available grease –30 to 200˚C In vacuum –30 to 100˚C Ambient pressure, Pa Boundary dimensions mm Bearing No. Martensitic stainless steel d r 4 Outer ring Inner ring Ball 5 r 6 φd φD 7 Austenitic stainless steel Cage 8 Shield 9 Dynamic equivalent load (X and Y are as shown below.) P0r = 0.6Fr + 0.5Fa ZZST YS Grease packed Fa ── ≦ Fr Fa ── > Fr e e C0r f0 0.30 12.4 10 000 9 000 min–1 4 0.2 SV604ZZSTC3 YS 0.80 13 5 0.2 SV624ZZSTC3 YS 1.10 0.40 12.3 14 5 0.2 SV605ZZSTC3 YS 1.10 0.40 12.3 8 000 16 5 0.3 SV625-5ZZSTC3 YS 1.45 0.55 12.4 6 700 12 17 6 0.3 SV606ZZSTC3 YS 1.65 0.60 12.2 6 600 19 6 0.3 SV626ZZSTC3 YS 2.20 0.85 12.3 5 900 19 6 0.3 SV607ZZSTC3 YS 2.20 0.85 12.3 5 700 22 7 0.3 SV627ZZSTC3 YS 2.80 1.10 12.4 4 900 22 7 0.3 SV608ZZSTC3 YS 2.80 1.10 12.4 5 000 24 8 0.3 SV628ZZSTC3 YS 2.85 1.10 12.8 4 700 24 7 0.3 SV609ZZSTC3 YS 2.85 1.10 12.8 4 400 26 8 0.6 SV629ZZSTC3 YS 3.90 1.55 12.4 3 900 7.142 0.5 SVEE3SZZSTC3 YS 2.85 1.10 12.8 5 600 8 0.3 SV6000ZZSTC3 YS 3.85 1.55 12.3 4 000 30 9 0.6 SV6200ZZSTC3 YS 4.35 1.90 13.2 3 400 12 28 8 0.3 SV6001ZZSTC3 YS 4.35 1.90 13.2 3 300 32 10 0.6 SV6201ZZSTC3 YS 5.75 2.45 12.3 3 100 15 32 9 0.3 SV6002ZZSTC3 YS 4.75 2.25 13.9 2 600 35 11 0.6 SV6202ZZSTC3 YS 6.50 3.00 13.2 2 400 17 35 10 0.3 SV6003ZZSTC3 YS 5.10 2.60 14.4 2 300 40 12 0.6 SV6203ZZSTC3 YS 8.15 3.85 13.2 2 100 20 42 12 0.6 SV6004ZZSTC3 YS 8.00 4.05 13.9 2 000 5.35 13.2 1 800 4.65 14.5 1 600 e 0.172 0.345 0.689 0.19 0.22 0.26 2.30 1.99 1.71 47 14 1 SV6204ZZSTC3 YS 1.03 1.38 2.07 0.28 0.30 0.34 1.55 1.45 1.31 25 47 12 0.6 SV6005ZZSTC3 YS 52 15 1 SV6205ZZSTC3 YS 11.9 6.30 13.9 1 400 3.45 5.17 6.89 0.38 0.42 0.44 1.15 1.04 1.00 30 55 13 1 SV6006ZZSTC3 YS 11.2 6.60 14.7 1 300 62 16 1 SV6206ZZSTC3 YS 16.5 9.05 13.9 1 200 35 62 14 1 SV6007ZZSTC3 YS 13.5 8.25 14.9 1 100 72 17 1.1 SV6207ZZSTC3 YS 21.8 40 68 15 1 SV6008ZZSTC3 YS 14.2 80 18 1.1 SV6208ZZSTC3 YS 24.8 X 1 Y 0 X 0.56 Y Available from stock ■ LCD manufacturing systems ■ Transfer robots Cr f0Fa ──── C0r ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Applications r (min.) 26 When P0r is smaller than Fr . P0r = Fr B Basic load ratings 1) Factor Limiting 2) kN speed 10 Static equivalent load Bearing Numbering System D 9.525 22.225 Pr = XFr + YFa ■ Semiconductor manufacturing systems ■ Vacuum pumps 2wt%max. In atmospheric air KDL grease B 35 PTFE Base oil Oil separation (100˚C×24h) Product Specifications SV Thickener Evaporation (200˚C×22h) 10 000 Dimensions Table Basic bearing number Grease properties (Particles 0.1 µm or greater in diameter) 20 000 300 Radial Ball Bearings 3-4 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 10.9 8.55 12.3 9.20 14.3 13.9 1 000 15.2 1 000 14.0 900 Note 1) The basic load ratings are those of bearing made from SUS440C. To calculate dynamic equivalent radial loads, multiply the C0r value in this table by 1.25. 2) The limiting speed is that determined based on the condition that the cleanliness requirement is class 100. 36 CERAMIC BEARINGS AND BEARINGS 2 PN Bearing 3 Performance This bearing has a highly heat resistant solid lubricant, such as molybdenum disulfide included in the cage material. ● Useful up to 300˚C in a vacuum. ● Excellent in lubricant service life in temperatures from room temp. to 300˚C. Applicable Environments 10–2 300 Vacuum Electric field High speed High temperature Corrosive 200 100 0 -30 -100 105 10–3 Background pressure Clean Pro Bearing 10–4 PN Bearing 10–5 10–5 1 5 Room temp. 2 Room temp. 1 100 200 300 0 400 Clean Pro Bearing PN Bearing Dimensions Table Boundary dimensions mm Martensitic stainless steel Bearing No. B d r Outer ring Inner ring Ball 4 r PEEK resin 5 φd φD 6 Cage 7 8 Austenitic stainless steel 9 Dynamic equivalent load Pr = XFr + YFa ZZST PN Solid lubricant Molded PEEK resin cage 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 X 1 0 40 1 000 SE605ZZSTC3 PN 40 1 000 16 5 0.3 SE625-5ZZSTC3 PN 55 1 000 17 6 0.3 SE606ZZSTC3 PN 60 1 000 19 6 0.3 SE626ZZSTC3 PN 80 1 000 19 6 0.3 SE607ZZSTC3 PN 80 1 000 22 7 0.3 SE627ZZSTC3 PN 100 1 000 22 7 0.3 SE608ZZSTC3 PN 100 1 000 24 8 0.3 SE628ZZSTC3 PN 100 1 000 24 7 0.3 SE609ZZSTC3 PN 100 1 000 135 970 1 000 26 8 0.3 SE6000ZZSTC3 PN 135 1 000 30 9 0.6 SE6200ZZSTC3 PN 155 860 12 28 8 0.3 SE6001ZZSTC3 PN 155 830 32 10 0.6 SE6201ZZSTC3 PN 205 770 15 32 9 0.3 SE6002ZZSTC3 PN 170 660 X 2.30 1.99 1.71 35 11 0.6 SE6202ZZSTC3 PN 230 610 17 35 10 0.3 SE6003ZZSTC3 PN 180 580 40 12 0.6 SE6203ZZSTC3 PN 285 0.56 530 1.55 1.45 1.31 20 42 12 0.6 SE6004ZZSTC3 PN 280 500 47 14 1 SE6204ZZSTC3 PN 385 450 47 12 0.6 SE6005ZZSTC3 PN 305 400 52 15 1 SE6205ZZSTC3 PN 420 360 55 13 1 SE6006ZZSTC3 PN 395 330 62 16 1 SE6206ZZSTC3 PN 585 300 62 14 1 SE6007ZZSTC3 PN 475 280 72 17 1.1 SE6207ZZSTC3 PN 770 250 68 15 1 SE6008ZZSTC3 PN 500 250 80 18 1.1 SE6208ZZSTC3 PN 875 220 e Y 1.15 1.04 1.00 ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. ■ Liquid crystal washing systems SE624ZZSTC3 PN 0.2 100 Available from stock ■ Drink carton manufacturing facilities 0.2 5 SEEE3SZZSTC3 PN 25 30 Applications 5 14 1 000 SE629ZZSTC3 PN Fa ── > Fr Y 13 30 0.5 P0r = Fr e min–1 SE604ZZSTC3 PN 0.6 10 Fa ── ≦ Fr N 0.2 8 When P0r is smaller than Fr . e r (min.) 7.142 P0r = 0.6Fr + 0.5Fa f0Fa ──── C0r B Permissible Limiting radial load speed 4 12 9.525 22.225 Static equivalent load Bearing Numbering System D 26 (X and Y are as shown below.) Shield 35 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 37 200˚C 3 Ambient temperature, ˚C Product Specifications Basic bearing number 300˚C 4 200˚C 0 Ambient pressure, Pa SE Comparison in torque life Service life in ratio Magnetic field Gas emission characteristics Discontinued Ambient pressure, Pa Clean Radial Ball Bearings 3-5 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 40 38 CERAMIC BEARINGS AND BEARINGS 2 WS Bearing Performance This bearing has extremely heat resistant tungsten disulfide included in the separator material as the lubricant. ● Free from problematic gas emissions under the conditions of up to 10–5 Pa and up to 350˚C. Applicable Environments 400 Vacuum High speed Magnetic field Electric field High temperature Corrosive ● Highly heat resistant and superior to the Clean Pro Bearing in lubrication life. Analysis of emitted gas 103 1012 Comparison in torque life 350 H2O 300 Ionic strength Clean 200 100 1010 102 H2 CO, N2 CO2 10 -100 WS Bearing 108 106 Clean Pro Bearing 0 104 105 1 10–5 1 0 10 20 30 40 50 60 70 102 80 0 Mass Ambient pressure, Pa 5 10 15 Ratio of radial load to basic dynamic load rating, % Dimensions Table Product Specifications Boundary dimensions mm Martensitic stainless steel Bearing No. B d r r φd φD Separator N min–1 SE606ZZSTC4 WS 100 500 19 6 0.3 SE626ZZSTC4 WS 130 500 7 19 6 0.3 SE607ZZSTC4 WS 130 500 22 7 0.3 SE627ZZSTC4 WS 165 490 8 22 7 0.3 SE608ZZSTC4 WS 165 500 24 8 0.3 SE628ZZSTC4 WS 170 470 9 24 7 0.3 SE609ZZSTC4 WS 170 440 26 10 Shield Dynamic equivalent load 12 Pr = XFr + YFa (X and Y are as shown below.) Static equivalent load 15 P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . P0r = Fr Bearing Numbering System Basic bearing number Solid lubricant ZZST WS Separators including tungsten disulfide 17 Fa ── ≦ Fr Fa ── > Fr e e f0Fa ──── C0r e 0.172 0.345 0.689 0.19 0.22 0.26 2.30 1.99 1.71 25 1.03 1.38 2.07 0.28 0.30 0.34 1.55 1.45 1.31 30 3.45 5.17 6.89 0.38 0.42 0.44 X 1 Y 0 X 0.56 ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Applications 20 Y 1.15 1.04 1.00 r (min.) 0.3 8 0.6 SE629ZZSTC4 WS 230 390 7.142 0.5 SEEE3SZZSTC4 WS 165 410 26 8 0.3 SE6000ZZSTC4 WS 230 400 30 9 0.6 SE6200ZZSTC4 WS 255 340 28 8 0.3 SE6001ZZSTC4 WS 255 330 32 10 0.6 SE6201ZZSTC4 WS 340 310 9.525 22.225 Austenitic stainless steel B 6 6 Sintered composite material including tungsten disulfide D Permissible Limiting radial load speed 17 Outer ring Inner ring Ball SE Radial Ball Bearings 3 Life (Revolutions) 3-6 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 35 40 32 9 0.3 SE6002ZZSTC4 WS 280 260 35 11 0.6 SE6202ZZSTC4 WS 385 240 230 35 10 0.3 SE6003ZZSTC4 WS 300 40 12 0.6 SE6203ZZSTC4 WS 480 210 42 12 0.6 SE6004ZZSTC4 WS 470 200 47 14 1 SE6204ZZSTC4 WS 640 180 47 12 0.6 SE6005ZZSTC4 WS 505 160 52 15 1 SE6205ZZSTC4 WS 700 140 55 13 1 SE6006ZZSTC4 WS 660 130 62 16 1 SE6206ZZSTC4 WS 975 120 62 14 1 SE6007ZZSTC4 WS 795 110 72 17 1.1 SE6207ZZSTC4 WS 1 285 100 68 15 1 SE6008ZZSTC4 WS 835 100 80 18 1.1 SE6208ZZSTC4 WS 1 455 90 Available from stock ■ Semiconductor manufacturing systems ■ LCD manufacturing systems ■ Plasma display panel manufacturing systems 39 ■ Vacuum evaporation systems 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 40 CERAMIC BEARINGS AND BEARINGS 2 MO Bearing 3 Performance This bearing has molybdenum disulfide baked on the surface of the stainless steel cage, as the lubricant. Radial Ball Bearings 3-7 ● Molybdenum disulfide compares to the common PTFE coating in lubrication life but is superior in heat resistance. Comparison in lubrication life Applicable Environments Clean Pro Bearing PTFE coated bearing Clean Magnetic field Vacuum Electric field High speed High temperature Corrosive Axial load, N 300 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 200 100 100 MO Bearing 50 0 105 104 -100 106 107 Lubrication life (Revolutions) 105 10–5 1 Ambient pressure, Pa Dimensions Table Boundary dimensions mm Product Specifications Bearing No. B Martensitic stainless steel d SE624ZZSTMSA7C3 YS 1.30 0.49 12.3 40 1 000 SE605ZZSTMSA7C3 YS 1.30 0.49 12.3 40 1 000 16 5 0.3 SE625-5ZZSTMSA7C3 YS 1.75 0.67 12.4 55 1 000 17 6 0.3 SE606ZZSTMSA7C3 YS 1.95 0.74 12.2 60 1 000 19 6 0.3 SE626ZZSTMSA7C3 YS 2.60 1.05 12.3 80 1 000 19 6 0.3 SE607ZZSTMSA7C3 YS 2.60 1.05 12.3 80 1 000 22 7 0.3 SE627ZZSTMSA7C3 YS 3.30 1.35 12.4 100 1 000 22 7 0.3 SE608ZZSTMSA7C3 YS 3.30 1.35 12.4 100 1 000 24 8 0.3 SE628ZZSTMSA7C3 YS 3.35 1.40 12.8 100 1 000 24 7 0.3 SE609ZZSTMSA7C3 YS 3.35 1.40 12.8 100 1 000 26 8 0.6 SE629ZZSTMSA7C3 YS 4.55 1.95 12.4 135 970 22.225 7.142 0.5 SEEE3SZZSTMSA7C3 YS 3.35 1.40 12.8 100 1 000 26 8 0.3 SE6000ZZSTMSA7C3 YS 4.55 1.95 12.3 135 1 000 30 9 0.6 SE6200ZZSTMSA7C3 YS 5.10 2.40 13.2 155 860 28 8 0.3 SE6001ZZSTMSA7C3 YS 5.10 2.40 13.2 155 830 32 10 0.6 SE6201ZZSTMSA7C3 YS 6.80 3.05 12.3 205 770 15 32 9 0.3 SE6002ZZSTMSA7C3 YS 5.60 2.85 13.9 170 660 35 11 0.6 SE6202ZZSTMSA7C3 YS 7.65 3.75 13.2 230 610 Y 17 35 10 0.3 SE6003ZZSTMSA7C3 YS 6.00 3.25 14.4 180 580 2.30 1.99 1.71 40 12 0.6 SE6203ZZSTMSA7C3 YS 9.55 4.80 13.2 285 530 20 42 12 0.6 SE6004ZZSTMSA7C3 YS 9.40 5.05 13.9 280 500 1.55 1.45 1.31 47 14 1 SE6204ZZSTMSA7C3 YS 12.8 6.65 13.2 385 450 25 47 12 0.6 SE6005ZZSTMSA7C3 YS 10.1 5.85 14.5 305 400 1.15 1.04 1.00 52 15 1 SE6205ZZSTMSA7C3 YS 14.0 7.85 13.9 420 360 30 55 13 1 SE6006ZZSTMSA7C3 YS 13.2 8.25 14.7 395 330 62 16 1 SE6206ZZSTMSA7C3 YS 19.5 11.3 13.9 585 300 35 62 14 1 SE6007ZZSTMSA7C3 YS 15.9 10.3 14.9 475 280 72 17 1.1 SE6207ZZSTMSA7C3 YS 25.7 15.4 13.9 770 250 40 68 15 1 SE6008ZZSTMSA7C3 YS 16.7 11.5 15.2 500 250 80 18 1.1 SE6208ZZSTMSA7C3 YS 29.1 17.8 14.0 875 220 9 Dynamic equivalent load 9.525 Pr = XFr + YFa (X and Y are as shown below.) 10 Static equivalent load P0r = 0.6Fr + 0.5Fa 12 When P0r is smaller than Fr . P0r = Fr SE Basic bearing number Solid lubricant Z Z S T MSA7 YS Molybdenum disulfide baked stainless steel cage 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 1 Fa ── > Fr 0 X 0.56 e ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Applications Available from stock ■ Semiconductor manufacturing systems ■ LCD manufacturing systems ■ Turbo molecular pumps ■ Rotary furnaces 41 ■ Vacuum evaporation systems 1 000 0.2 8 Y min–1 30 0.2 Shield X N 5 6 e 12.4 5 φd Fa ── ≦ Fr 0.36 14 Austenitic stainless steel e 0.97 f0 13 7 f0Fa ──── C0r C0r SE604ZZSTMSA7C3 YS 5 φD Cr 0.2 r 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 12 r (min.) 4 Outer ring Inner ring Ball Bearing Numbering System B r 4 Cage D Basic load ratings 1) Factor Permissible Limiting kN radial load speed Note 1) The basic load ratings are those of normal bearing (used to calculate lubrication life). The permissible radial loads can be regarded as the maximum loads applicable to individual bearings. 42 CERAMIC BEARINGS AND BEARINGS 2 MG Bearing 3 Performance This bearing has silver ion plated on the stainless steel balls, as the lubricant. ● Useful in an ultrahigh vacuum environment of 10–10 Pa thanks to low gas emissions in an ultrahigh vacuum. Applicable Environments Analysis of emitted gas 600 104 Vacuum High speed Magnetic field Electric field High temperature Corrosive Before rotation At 2 minutes Ambient pressure: 1.7 ✕ 10–8 400 350 Ionic strength Clean Radial Ball Bearings 3-8 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 200 0 103 10 At 10 hours Ambient pressure: 2.6 ✕ 10–8 Ambient pressure: 4.6 ✕ 10–7 H2 2 H2 H2O CO, N2 H2O 10 CO, N2 H2 Ar CO2 H2O CO, N2 CO2 CO2 1 -200 106 1 10–3 0 10–10 10 20 30 40 50 60 0 10 20 30 Mass 40 50 60 0 10 20 Mass 30 40 50 60 Mass Ambient pressure, Pa Dimensions Table Product Specifications Boundary dimensions mm Bearing No. Martensitic stainless steel B d 4 5 r 6 φd φD Austenitic stainless steel 7 Shield 8 9 Dynamic equivalent load Pr = XFr + YFa 9.525 (X and Y are as shown below.) 10 Static equivalent load P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . 12 P0r = Fr Bearing Numbering System SE Basic bearing number Solid lubricant Z Z S T MG3 YS Silver ion plated balls Fa ── ≦ Fr Fa ── > Fr e e f0Fa ──── C0r e 0.172 0.345 0.689 0.19 0.22 0.26 2.30 1.99 1.71 1.03 1.38 2.07 0.28 0.30 0.34 1.55 1.45 1.31 3.45 5.17 6.89 0.38 0.42 0.44 X 1 Y 0 X 0.56 15 Y 1.15 1.04 1.00 ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Applications 17 20 25 30 35 Available from stock ■ Semiconductor manufacturing systems ■ LCD manufacturing systems ■ Medical equipment ■ Vacuum motors 43 ■ Vacuum evaporation systems B r Outer ring Inner ring Ball Cage D 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 40 r (min.) Basic load ratings 1) Factor Permissible Limiting kN radial load speed Cr C0r 0.97 0.36 f0 N min–1 30 1 000 4 0.2 SE604ZZSTMG3C4 YS 13 5 0.2 SE624ZZSTMG3C4 YS 1.30 0.49 12.3 40 1 000 14 5 0.2 SE605ZZSTMG3C4 YS 1.30 0.49 12.3 40 1 000 16 5 0.3 SE625-5ZZSTMG3C4 YS 1.75 0.67 12.4 55 1 000 17 6 0.3 SE606ZZSTMG3C4 YS 1.95 0.74 12.2 60 1 000 19 6 0.3 SE626ZZSTMG3C4 YS 2.60 1.05 12.3 80 1 000 19 6 0.3 SE607ZZSTMG3C4 YS 2.60 1.05 12.3 80 1 000 22 7 0.3 SE627ZZSTMG3C4 YS 3.30 1.35 12.4 100 1 000 22 7 0.3 SE608ZZSTMG3C4 YS 3.30 1.35 12.4 100 1 000 24 8 0.3 SE628ZZSTMG3C4 YS 3.35 1.40 12.8 100 1 000 24 7 0.3 SE609ZZSTMG3C4 YS 3.35 1.40 12.8 100 1 000 26 8 0.6 SE629ZZSTMG3C4 YS 4.55 1.95 12.4 135 970 22.225 7.142 0.5 SEEE3SZZSTMG3C4 YS 3.35 1.40 12.8 100 1 000 26 8 0.3 SE6000ZZSTMG3C4 YS 4.55 1.95 12.3 135 1 000 30 9 0.6 SE6200ZZSTMG3C4 YS 5.10 2.40 13.2 155 860 28 8 0.3 SE6001ZZSTMG3C4 YS 5.10 2.40 13.2 155 830 32 10 0.6 SE6201ZZSTMG3C4 YS 6.80 3.05 12.3 205 770 32 9 0.3 SE6002ZZSTMG3C4 YS 5.60 2.85 13.9 170 660 35 11 0.6 SE6202ZZSTMG3C4 YS 7.65 3.75 13.2 230 610 35 10 0.3 SE6003ZZSTMG3C4 YS 6.00 3.25 14.4 180 580 40 12 0.6 SE6203ZZSTMG3C4 YS 9.55 4.80 13.2 285 530 42 12 0.6 SE6004ZZSTMG3C4 YS 47 14 1 SE6204ZZSTMG3C4 YS 12.8 47 12 0.6 SE6005ZZSTMG3C4 YS 10.1 5.85 14.5 305 400 52 15 1 SE6205ZZSTMG3C4 YS 14.0 7.85 13.9 420 360 55 13 1 SE6006ZZSTMG3C4 YS 13.2 62 16 1 SE6206ZZSTMG3C4 YS 19.5 62 14 1 SE6007ZZSTMG3C4 YS 15.9 10.3 14.9 475 280 72 17 1.1 SE6207ZZSTMG3C4 YS 25.7 15.4 13.9 770 250 68 15 1 SE6008ZZSTMG3C4 YS 16.7 11.5 15.2 500 250 80 18 1.1 SE6208ZZSTMG3C4 YS 29.1 17.8 14.0 875 220 12 9.40 12.4 5.05 13.9 280 500 6.65 13.2 385 450 8.25 11.3 14.7 395 330 13.9 585 300 Note 1) The basic load ratings are those of normal bearing (used to calculate lubrication life). The permissible radial loads can be regarded as the maximum loads applicable to individual bearings. 44 CERAMIC BEARINGS AND BEARINGS 2 3-9 High Temperature Hybrid Ceramic Bearing This bearing has graphite (carbon) as the lubricant, which is excellent in heat resistance. 3 Dimensions Table Boundary dimensions mm Applicable Environments Bearing No. Cage stick out B d r 6 r Clean 7 Magnetic field Vacuum Electric field High speed High temperature φd φD ● Temperature: –100 to 500˚C 8 ● Ambient pressure: Atmospheric pressure 9 D Static equivalent load Outer ring Inner ring Ceramic (silicon nitride) Ball Graphite Cage f0Fa ──── C0r e 0.172 0.345 0.689 Fa ── ≦ Fr X Fa ── > Fr e 0.3 3NC606HT4C4 GF 2 60 6 0.3 3NC626HT4C4 GF 2 80 500 19 6 0.3 3NC607HT4C4 GF 2 80 500 22 7 0.3 3NC627HT4C4 GF 2 100 490 22 7 0.3 3NC608HT4C4 GF 2 100 500 24 8 0.3 3NC628HT4C4 GF 2 100 470 24 7 0.3 3NC609HT4C4 GF 2 100 440 3NC629HT4C4 GF 3 135 390 3NCEE3SHT4C4 GF 2 100 410 26 8 0.3 3NC6000HT4C4 GF 1 135 400 30 9 0.6 3NC6200HT4C4 GF 2 155 340 12 28 8 0.3 3NC6001HT4C4 GF 1 155 330 32 10 0.6 3NC6201HT4C4 GF 3 205 310 15 32 9 0.3 3NC6002HT4C4 GF 1 170 260 35 11 0.6 3NC6202HT4C4 GF 3 230 240 17 35 10 0.3 3NC6003HT4C4 GF 1 180 230 40 12 0.6 3NC6203HT4C4 GF 3 285 210 42 12 0.6 3NC6004HT4C4 GF 2 280 200 47 14 1 3NC6204HT4C4 GF 4 385 180 47 12 0.6 3NC6005HT4C4 GF 2 305 160 52 15 1 3NC6205HT4C4 GF 3 420 140 55 13 1 3NC6006HT4C4 GF 3 395 130 62 16 1 3NC6206HT4C4 GF 5 585 120 62 14 1 3NC6007HT4C4 GF 4 475 110 72 17 1.1 3NC6207HT4C4 GF 7 770 100 68 15 1 3NC6008HT4C4 GF 3 500 100 80 18 1.1 3NC6208HT4C4 GF 7 875 90 e 25 0.19 0.22 0.26 2.30 1.99 1.71 30 1.03 1.38 2.07 0.28 0.30 0.34 1.55 1.45 1.31 35 3.45 5.17 6.89 0.38 0.42 0.44 1.15 1.04 1.00 40 0 X 20 Y 1 Y 0.56 500 6 0.5 P0r = Fr High speed tool steel min–1 0.6 P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . N 8 Pr = XFr + YFa (X and Y are as shown below.) mm (max.) 7.142 10 Dynamic equivalent load r (min.) 19 26 Corrosive B Cage Permissible Limiting stick out radial load speed 17 9.525 22.225 Product Specifications Radial Ball Bearings EXSEV Bearings and Other EXSEV Products 2 ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Available from stock 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry Bearing Numbering System 3 N C Basic bearing number HT4 GF Hybrid ceramic bearing High speed tool steel Graphite cage Applications ■ Conveyors inside kilns 45 ■ Bogies in furnaces 46 CERAMIC BEARINGS AND BEARINGS 2 Full Complement Ceramic Ball Bearing 3 Dimensions Table This bearing has all components made of ceramic for use in an ultrahigh temperature environments. No cage is provided. Being an angular contact ball bearing, this bearing is normally used in pairs. Boundary dimensions mm B Applicable Environments r d r1 D B 1000 4 Clean Magnetic field Vacuum Electric field High speed High temperature 800 Corrosive r r 5 600 φd φD 400 6 200 7 0 -200 106 105 8 10–10 1 Ambient pressure, Pa r (min.) r1 (min.) N min–1 12 4 0.2 0.1 NC704V 10 13 5 0.2 0.1 NC724V 15 500 14 5 0.2 0.1 NC705V 15 500 16 5 0.2 0.1 NC725V 25 500 17 6 0.3 0.15 NC706V 20 500 19 6 0.3 0.15 NC726V 35 500 19 6 0.3 0.15 NC707V 30 500 22 7 0.3 0.15 NC727V 40 490 22 7 0.3 0.15 NC708V 40 500 500 24 8 0.3 0.15 NC728V 40 470 24 7 0.3 0.15 NC709V 40 440 26 8 0.3 0.15 NC729V 50 390 10 26 8 0.3 0.15 NC7000V 55 400 30 9 0.6 0.3 NC7200V 60 340 12 28 8 0.3 0.15 NC7001V 60 330 32 10 0.6 0.3 NC7201V 85 310 15 32 9 0.3 0.15 NC7002V 70 260 35 11 0.6 0.3 NC7202V 90 240 17 35 10 0.3 0.15 NC7003V 75 230 40 12 0.6 0.3 NC7203V 115 210 0.78 0.63 1.24 20 42 12 0.6 0.3 NC7004V 115 200 47 14 1 0.6 NC7204V 160 180 * In the case of back-to-back duplex bearings and face-toface duplex bearings, apply 2 to i. As for single row bearings and tandem duplex bearings, apply 1 to i. 25 47 12 1 0.6 NC7005V 125 160 52 15 1 0.6 NC7205V 170 140 30 55 13 1 0.6 NC7006V 160 130 62 16 1 0.6 NC7206V 235 120 35 62 14 1 0.6 NC7007V 195 110 72 17 1.1 0.6 NC7207V 310 100 40 68 15 1 0.6 NC7008V 195 100 80 18 1.1 0.6 NC7208V 370 90 (X and Y are as shown below.) Static equivalent load P0r = 0.6Fr + 0.5Fa Product Specifications When P0r is smaller than Fr . Contact angle P0r = Fr Outer ring Inner ring Ball Permissible Limiting Bearing No. radial load speed 9 Dynamic equivalent load Pr = XFr + YFa Ceramic (silicon nitride) Radial Ball Bearings 3 - 10 Ambient temperature, °C Single row or tandem mounting Back to back or face to face if0Fa ──── C0r 30° Contact angle EXSEV Bearings and Other EXSEV Products 2 30° Fa ── ≦ Fr e X – 0.80 1 e Y 0 Fa ── > Fr e X Y 0.39 0.76 Fa ── ≦ Fr X 1 e Y Fa ── > Fr X e Y Single row or Back to back or tandem mounting face to face X0 Y0 X0 Y0 0.5 0.33 1 0.66 ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Available from stock 30 days after receiving an order 45 days after receiving an order Bearing Numbering System Determined after consultation on each inquiry N C Basic bearing number V Ceramic bearing Full complement ball bearing Applications ■ Conveyors inside kilns 47 ■ Fans in furnaces 48 CERAMIC BEARINGS AND BEARINGS 2 3 - 11 SK Bearing 3 This bearing has its components made of stainless steel, and is lubricated with lithium containing KHD grease, which is packed in adequate amounts. This bearing is suitable for use in slightly corrosive environments. Radial Ball Bearings EXSEV Bearings and Other EXSEV Products 2 Grease Properties Grease properties Applicable Environments KHD grease Clean Magnetic field Vacuum Electric field High speed High temperature ● Temperature: – 30 to 120˚C ● Ambient pressure: Atmospheric pressure ● Unsuitable for clean environments due to anticorrosive treatment. Thickener Lithium soap Base oil Poly -a- olefin Dropping point 203˚C Evaporation (99˚C ✕ 22h) 0.14wt% Oil separation (100˚C ✕ 24 h) 0.1wt% Operating temperature range –30 to 120˚C Corrosive Dimensions Table Product Specifications Basic load ratings 1) Factor kN Boundary dimensions mm Bearing No. B Martensitic stainless steel r r φd 12.3 31 000 36 000 1.90 13.2 24 000 29 000 0.3 SK6001ZZST YS 4.35 1.90 13.2 27 000 32 000 0.6 SK6201ZZST YS 5.75 2.45 12.3 22 000 27 000 0.3 9 0.6 28 8 32 10 30 35 Dynamic equivalent load 40 Static equivalent load 1.55 4.35 8 30 25 S K Basic bearing number Z Z S T Y S 3.85 SK6200ZZST YS 26 17 (X and Y are as shown below.) SK6000ZZST YS 10 15 Pr = XFr + YFa Grease lubrication r (min.) 20 Bearing Numbering System f0 B Austenitic stainless steel Shield C0r D 12 φD Cr d Outer ring Inner ring Ball Cage Limiting speeds 2) min–1 Oil lubrication 32 9 0.3 SK6002ZZST YS 4.75 2.25 13.9 23 000 27 000 35 11 0.6 SK6202ZZST YS 6.50 3.00 13.2 20 000 24 000 35 10 0.3 SK6003ZZST YS 5.10 2.60 14.4 21 000 25 000 40 12 0.6 SK6203ZZST YS 8.15 3.85 13.2 17 000 21 000 8.00 4.05 13.9 17 000 21 000 5.35 13.2 15 000 17 000 42 12 0.6 SK6004ZZST YS 47 14 1 SK6204ZZST YS 10.9 47 12 0.6 SK6005ZZST YS 4.65 14.5 15 000 18 000 52 15 1 SK6205ZZST YS 11.9 8.55 6.30 13.9 13 000 15 000 55 13 1 SK6006ZZST YS 11.2 6.60 14.7 13 000 15 000 62 16 1 SK6206ZZST YS 16.5 9.05 13.9 11 000 13 000 8.25 14.9 11 000 13 000 13.9 9 200 11 000 15.2 10 000 12 000 14.0 8 300 10 000 62 14 1 SK6007ZZST YS 13.5 72 17 1.1 SK6207ZZST YS 21.8 68 15 1 SK6008ZZST YS 14.2 80 18 1.1 SK6208ZZST YS 24.8 12.3 9.20 14.3 Note 1) The basic load ratings are those of bearing made from SUS440C. To calculate the dynamic equivalent radial loads, multiply the C0r value in this table by 1.25. Note 2) Bearings with a contact seal (2RS) are also available. P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . P0r = Fr KHD grease packed Applications ■ Chemical systems 49 ■ Conveyer systems Fa ── ≦ Fr Fa ── > Fr e e f0Fa ──── C0r e 0.172 0.345 0.689 0.19 0.22 0.26 2.30 1.99 1.71 1.03 1.38 2.07 0.28 0.30 0.34 1.55 1.45 1.31 3.45 5.17 6.89 0.38 0.42 0.44 X 1 Y 0 X 0.56 Y ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Available from stock 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 1.15 1.04 1.00 50 CERAMIC BEARINGS AND BEARINGS 2 Corrosion Resistant Hybrid Ceramic Bearing Performance This bearing uses a stainless steel variety that has excellent corrosion resistance. As the lubricant, fluoropolymer is used. It is compatible with underwater use. Water resistance Applicable Environments Clean Magnetic field Vacuum Electric field High speed High temperature 200 100 0 -100 1 ● When this Corrosion Resistant Hybrid Ceramic Bearing is used under water, its service life is determined depending on the rust and/or wear of bearing rings. The service life cannot be estimated correctly from the rating life. 300 Ambient temperature, °C 300 Corrosive 10 102 103 104 Cleanliness, class 200 100 0 -100 105 1 10 5 1 10 50 100 500 1 000 5 000 10 000 Service life, h Dimensions Table Boundary dimensions mm Bearing No. B d r 4 r 5 Ceramic (silicon nitride) φd φD Ball 6 7 Fluorocarbon resin 8 Cage 9 Dynamic equivalent load Pr = XFr + YFa Austenitic stainless steel 10 P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . Bearing Numbering System ZZMD4 FA Molded fluorocarbon resin cage Precipitation hardening stainless steel P0r = Fr 12 f0Fa ──── C0r e 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 Fa ── ≦ e Fr X 1 Y 0 Fa ── > e Fr X Y 0.56 15 2.30 1.99 1.71 17 1.55 1.45 1.31 20 1.15 1.04 1.00 25 30 Applications ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Available from stock ■ Semiconductor manufacturing systems ■ Chemical processing systems ■ Food processing systems ■ Cleaning systems 35 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 40 B r (min.) Permissible Limiting radial load speed min–1 N 12 4 0.2 3NC604ZZMD4 FA 13 5 0.2 3NC624ZZMD4 FA 10 1 000 14 5 0.2 3NC605ZZMD4 FA 10 1 000 16 5 0.3 3NC625-5ZZMD4 FA 15 1 000 17 6 0.3 3NC606ZZMD4 FA 15 1 000 19 6 0.3 3NC626ZZMD4 FA 20 1 000 19 6 0.3 3NC607ZZMD4 FA 20 1 000 22 7 0.3 3NC627ZZMD4 FA 25 1 000 22 7 0.3 3NC608ZZMD4C3 FA 25 1 000 24 8 0.3 3NC628ZZMD4 FA 25 1 000 24 7 0.3 3NC609ZZMD4 FA 25 1 000 7.5 1 000 8 0.6 3NC629ZZMD4 FA 35 970 7.142 0.5 3NCEE3SZZMD4 FA 35 1 000 26 8 0.3 3NC6000ZZMD4 FA 35 1 000 30 9 0.6 3NC6200ZZMD4 FA 50 860 28 8 0.3 3NC6001ZZMD4 FA 40 830 32 10 0.6 3NC6201ZZMD4 FA 70 770 32 9 0.3 3NC6002ZZMD4 FA 45 660 35 11 0.6 3NC6202ZZMD4 FA 75 610 35 10 0.3 3NC6003ZZMD4 FA 50 580 40 12 0.6 3NC6203ZZMD4 FA 95 530 42 12 0.6 3NC6004ZZMD4 FA 70 500 47 14 1 3NC6204ZZMD4 FA 130 450 47 12 0.6 3NC6005ZZMD4 FA 75 400 52 15 1 3NC6205ZZMD4 FA 140 360 55 13 1 3NC6006ZZMD4C3 FA 62 16 1 3NC6206ZZMD4 FA 62 14 1 3NC6007ZZMD4 FA 110 280 72 17 1.1 3NC6207ZZMD4 FA 210 250 68 15 1 3NC6008ZZMD4 FA 135 250 80 18 1.1 3NC6208ZZMD4 FA 230 220 9.525 22.225 Static equivalent load Shield D 26 (X and Y are as shown below.) 51 Rating life Ambient pressure, Pa Outer ring Inner ring Hybrid ceramic bearing 50 10–5 Precipitation hardening stainless steel 3NC Corrosion Resistant Hybrid Ceramic Bearing 90 ● When this Corrosion Resistant Hybrid Ceramic Bearing is not used under water, select one based on the allowable radial load and limiting speed specified in the Dimensions Table. Product Specifications Basic bearing number Radial Ball Bearings 3 Failure, % 3 - 12 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 95 330 195 300 52 CERAMIC BEARINGS AND BEARINGS 2 Ceramic Bearing Performance This bearing has its components made of silicon nitride ceramic and uses fluoropolymer as the lubricant. It is typically used in vacuum and corrosive environments. Clean Magnetic field Vacuum Electric field High speed High temperature 200 100 0 -100 1 Corrosive 300 Ambient temperature, °C 300 10 102 103 104 200 100 0 -100 105 Cleanliness, class 1 10–5 10 5 Reduced to 3% 1 10 50 100 500 1 000 5 000 10 000 Service life, h Boundary dimensions mm Bearing No. B d r 4 5 r φD φd 6 Fluorocarbon resin 7 Cage 8 9 Dynamic equivalent load Pr = XFr + YFa 10 P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . P0r = Fr FA Molded fluorocarbon resin cage 12 f0Fa ──── C0r e 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 Fa ── ≦ e Fr X 1 Y 0 Fa ── > e Fr X Y 0.56 15 2.30 1.99 1.71 17 1.55 1.45 1.31 20 1.15 1.04 1.00 25 30 Applications ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Available from stock ■ Semiconductor manufacturing systems ■ LCD manufacturing systems ■ Semiconductor inspection systems ■ Synthetic fiber manufacturing systems ■ Canning systems ■ Ultrasonic motors 35 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 40 B r (min.) Basic load ratings Factor Permissible Limiting kN radial load speed Cr C0r f0 min–1 N 12 4 0.2 NC604 FA 0.97 0.36 12.4 13 5 0.2 NC624 FA 1.30 0.49 12.3 10 1 000 14 5 0.2 NC605 FA 1.30 0.49 12.3 10 1 000 16 5 0.3 NC625-5 FA 1.75 0.67 12.4 15 1 000 17 6 0.3 NC606 FA 1.95 0.74 12.2 15 1 000 19 6 0.3 NC626 FA 2.60 1.05 12.3 20 1 000 19 6 0.3 NC607 FA 2.60 1.05 12.3 20 1 000 22 7 0.3 NC627 FA 3.30 1.35 12.4 25 1 000 22 7 0.3 NC608 FA 3.30 1.35 12.4 25 1 000 24 8 0.3 NC628 FA 3.35 1.40 12.8 25 1 000 24 7 0.3 NC609 FA 3.35 1.40 12.8 25 1 000 7.5 1 000 8 0.6 NC629 FA 4.55 1.95 12.4 35 970 7.142 0.5 NCEE3S FA 3.35 1.40 12.8 35 1 000 26 8 0.3 NC6000 FA 4.55 1.95 12.3 35 1 000 30 9 0.6 NC6200 FA 5.10 2.40 13.2 50 860 28 8 0.3 NC6001 FA 5.10 2.40 13.2 40 830 32 10 0.6 NC6201 FA 6.80 3.05 12.3 70 770 32 9 0.3 NC6002 FA 5.60 2.85 13.9 45 660 35 11 0.6 NC6202 FA 7.65 3.75 13.2 75 610 35 10 0.3 NC6003 FA 6.00 3.25 14.4 50 580 40 12 0.6 NC6203 FA 9.55 4.80 13.2 95 530 42 12 0.6 NC6004 FA 47 14 1 NC6204 FA 12.8 47 12 0.6 NC6005 FA 10.1 5.85 14.5 75 400 52 15 1 NC6205 FA 14.0 7.85 13.9 140 360 55 13 1 NC6006 FA 13.2 62 16 1 NC6206 FA 19.5 62 14 1 NC6007 FA 15.9 72 17 1.1 NC6207 FA 25.7 68 15 1 NC6008 FA 16.7 80 18 1.1 NC6208 FA 29.1 9.525 22.225 Static equivalent load Bearing Numbering System D 26 (X and Y are as shown below.) 53 Rating life Dimensions Table Outer ring Inner ring Ball Ceramic bearing 50 ● When this Ceramic Bearing is not used under water, select one based on the permissible radial load and limiting speed specified in the Dimensions Table. Ceramic (silicon nitride) NC Ceramic Bearing 90 Ambient pressure, Pa Product Specifications Basic bearing number Typical water resistance ● This Ceramic Bearing can be used under water; however, when used in a liquid with poor lubrication characteristics, the load exerted on the bearing should be no higher than 10% of the bearing’s basic dynamic load rating. Also note that the fatigue life of the bearing is 3% of its rating life under water. Applicable Environments Radial Ball Bearings 3 Failure, % 3 - 13 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 9.40 5.05 13.9 70 500 6.65 13.2 130 450 8.25 14.7 95 330 13.9 195 300 10.3 14.9 110 280 15.4 13.9 210 250 11.5 15.2 135 250 17.8 14.0 230 220 11.3 54 CERAMIC BEARINGS AND BEARINGS 2 Corrosion Resistant Ceramic Bearing Performance This bearing has its components made of corrosion resistant silicon nitride and is lubricated with fluoropolymer. This bearing can be used even in a highly corrosive solution. ● In an acid or alkaline solution, this bearing has a longer service life than bearings made from standard silicone nitride. Applicable Environments Magnetic field Vacuum Electric field High speed High temperature 200 100 0 Comparison in service life after immersion in acid or alkaline solutions 200 400 Service life, h Clean 300 Ambient temperature, °C 300 100 0 300 4.0 200 100 2.5 1.0 0 -100 1 Corrosive 10 102 103 104 -100 105 Cleanliness, class 1 Standard 10–5 Corrosion resistant Standard Before immersion After immersion in HCl After immersion in KOH Bearing No. B d r 4 5 r φD φd 6 Fluorocarbon resin 7 Cage 8 9 Dynamic equivalent load Pr = XFr + YFa 10 P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . P0r = Fr FA Molded fluorocarbon resin cage 12 f0Fa ──── C0r e 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 Fa ── ≦ e Fr X 1 Y 0 Fa ── > e Fr X Y 0.56 15 2.30 1.99 1.71 17 1.55 1.45 1.31 20 1.15 1.04 1.00 25 30 Applications ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Available from stock ■ LCD film processing systems ■ Aluminum film capacitor processing systems ■ Plating systems ■ Synthetic fiber manufacturing systems ■ Food container manufacturing systems 35 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 40 B r (min.) Permissible Limiting radial load speed min–1 N 12 4 0.2 NCT604 FA 13 5 0.2 NCT624 FA 10 1 000 14 5 0.2 NCT605 FA 10 1 000 16 5 0.3 NCT625-5 FA 15 1 000 17 6 0.3 NCT606 FA 15 1 000 19 6 0.3 NCT626 FA 20 1 000 19 8 0.3 NCT607 FA 20 1 000 22 7 0.3 NCT627 FA 25 1 000 22 7 0.3 NCT608 FA 25 1 000 24 8 0.3 NCT628 FA 25 1 000 24 7 0.3 NCT609 FA 25 1 000 7.5 1 000 8 0.6 NCT629 FA 35 970 7.142 0.5 NCTEE3S FA 35 1 000 26 8 0.3 NCT6000 FA 35 1 000 30 9 0.6 NCT6200 FA 50 860 28 8 0.3 NCT6001 FA 40 830 32 10 0.6 NCT6201 FA 70 770 32 9 0.3 NCT6002 FA 45 660 35 11 0.6 NCT6202 FA 75 610 35 10 0.3 NCT6003 FA 50 580 40 12 0.6 NCT6203 FA 95 530 42 12 0.6 NCT6004 FA 70 500 47 14 1 NCT6204 FA 130 450 47 12 0.6 NCT6005 FA 75 400 52 15 1 NCT6205 FA 140 360 55 13 1 NCT6006 FA 95 330 62 16 1 NCT6206 FA 195 300 62 14 1 NCT6007 FA 110 280 72 17 1.1 NCT6207 FA 210 250 68 15 1 NCT6008 FA 135 250 80 18 1.1 NCT6208 FA 230 220 9.525 22.225 Static equivalent load Bearing Numbering System D 26 (X and Y are as shown below.) 55 Corrosion resistant Boundary dimensions mm Outer ring Inner ring Ball Corrosion resistant ceramic bearing Standard Dimensions Table Ceramic (corrosion resistant silicon nitride) NCT Corrosion resistant Ambient pressure, Pa Product Specifications Basic bearing number Radial Ball Bearings 3 Load, kN 3 - 14 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 56 CERAMIC BEARINGS AND BEARINGS 2 High Corrosion Resistant Ceramic Bearing 3 This bearing uses a silicon carbide ceramic material, which is resistant to strong acids and alkalis. Dimensions Table Boundary dimensions mm Bearing No. B Applicable Environments Magnetic field Vacuum Electric field High speed High temperature 200 100 0 -100 1 Corrosive 300 Ambient temperature, °C Clean d r 300 10 102 103 104 4 200 5 r φD 100 φd 6 0 7 -100 8 105 Cleanliness, class 1 10–5 Ambient pressure, Pa 9 (X and Y are as shown below.) 10 Static equivalent load P0r = 0.6Fr + 0.5Fa 12 When P0r is smaller than Fr . P0r = Fr Ceramic (silicon carbide) Fluorocarbon resin Cage Fa ── ≦ Fr Fa ── > Fr e 15 e f0Fa ──── C0r e 0.172 0.345 0.689 0.19 0.22 0.26 2.30 1.99 1.71 1.03 1.38 2.07 0.28 0.30 0.34 1.55 1.45 1.31 3.45 5.17 6.89 0.38 0.42 0.44 X 1 Y 0 X 0.56 Y 1.15 1.04 1.00 17 20 25 30 35 40 B r (min.) Permissible Limiting radial load speed min–1 N 12 4 0.2 NCZ604 FA 13 5 0.2 NCZ624 FA 10 1 000 14 5 0.2 NCZ605 FA 10 1 000 16 5 0.2 NCZ625 FA 15 1 000 17 6 0.3 NCZ606 FA 15 1 000 19 6 0.3 NCZ626 FA 20 1 000 19 6 0.3 NCZ607 FA 20 1 000 22 7 0.3 NCZ627 FA 25 1 000 22 7 0.3 NCZ608 FA 25 1 000 24 8 0.3 NCZ628 FA 25 1 000 24 7 0.3 NCZ609 FA 25 1 000 7.5 1 000 8 0.6 NCZ629 FA 35 970 7.142 0.5 NCZEE3S FA 35 1 000 26 8 0.3 NCZ6000 FA 35 1 000 30 9 0.6 NCZ6200 FA 50 860 28 8 0.3 NCZ6001 FA 40 830 32 10 0.6 NCZ6201 FA 70 770 32 9 0.3 NCZ6002 FA 45 660 35 11 0.6 NCZ6202 FA 75 610 35 10 0.3 NCZ6003 FA 50 580 40 12 0.6 NCZ6203 FA 95 530 42 12 1 NCZ6004 FA 70 500 47 14 0.6 NCZ6204 FA 130 450 47 12 1 NCZ6005 FA 75 400 52 15 1 NCZ6205 FA 140 360 55 13 1 NCZ6006 FA 95 330 62 16 1 NCZ6206 FA 195 300 62 14 1 NCZ6007 FA 110 280 72 17 1.1 NCZ6207 FA 210 250 68 15 1 NCZ6008 FA 135 250 80 18 1.1 NCZ6208 FA 230 220 9.525 22.225 Pr = XFr + YFa Outer ring Inner ring Ball D 26 Dynamic equivalent load Product Specifications Radial Ball Bearings 3 - 15 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Available from stock 30 days after receiving an order Bearing Numbering System 45 days after receiving an order Determined after consultation on each inquiry N C Z Basic bearing number F A High corrosion resistance ceramic bearing Molded fluorocarbon resin cage Applications ■ Aluminum film capacitor production facilities 57 58 CERAMIC BEARINGS AND BEARINGS 2 Non-magnetic Hybrid Ceramic Bearing Performance This bearing uses non-magnetic stainless steel. It includes fluoropolymer as the lubricant. This bearing can be used in a vacuum environment. 30 Applicable Environments Clean Magnetic field Vacuum Electric field High speed High temperature ● While steel bearings experience fluctuating running torque, caused by magnetic fields, this bearing rotates at a stable torque. 300 Ambient temperature, °C 300 200 100 0 Radial Ball Bearings 3 Running torque in a magnetic field Steel bearing 10 Running torque, mN・m 3 - 16 Ambient temperature, °C EXSEV Bearings and Other EXSEV Products 2 200 100 0 Non-magnetic Hybrid Ceramic Bearing 1 0.5 -100 1 Corrosive 10 2 10 3 10 10 4 -100 10 5 Cleanliness, class 1 No magnetic field, one cycle –5 10 Ambient pressure, Pa Dimensions Table Product Specifications Boundary dimensions mm Non-magnetic stainless steel Bearing No. B d r Outer ring Inner ring 4 Ceramic (silicon nitride) 5 r Ball φD φd 6 Fluorocarbon resin 7 Cage 8 9 Dynamic equivalent load Pr = XFr + YFa 10 P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . P0r = Fr 3NC Hybrid ceramic bearing YH4 FA Molded fluorocarbon resin cage Non-magnetic stainless steel 12 f0Fa ──── C0r e 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 Fa ── ≦ e Fr X 1 Y 0 Fa ── > e Fr X Y 0.56 15 2.30 1.99 1.71 17 1.55 1.45 1.31 20 1.15 1.04 1.00 25 30 ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Applications Available from stock ■ Semiconductor manufacturing systems ■ Semiconductor inspection systems ■ Super conductivities related systems ■ Welding machines 59 ■ Canning systems 35 30 days after receiving an order 45 days after receiving an order Determined after consultation on each inquiry 40 B r (min.) Permissible Limiting radial load speed min–1 N 12 4 0.2 3NC604YH4 FA 13 5 0.2 3NC624YH4 FA 10 1 000 14 5 0.2 3NC605YH4 FA 10 1 000 16 5 0.3 3NC625-5YH4 FA 15 1 000 17 6 0.3 3NC606YH4 FA 15 1 000 19 6 0.3 3NC626YH4 FA 20 1 000 19 6 0.3 3NC607YH4 FA 20 1 000 22 7 0.3 3NC627YH4 FA 25 1 000 22 7 0.3 3NC608YH4 FA 25 1 000 24 8 0.3 3NC628YH4 FA 25 1 000 24 7 0.3 3NC609YH4 FA 25 1 000 7.5 1 000 8 0.6 3NC629YH4 FA 35 970 7.142 0.5 3NCEE3SYH4 FA 35 1 000 26 8 0.3 3NC6000YH4 FA 35 1 000 30 9 0.6 3NC6200YH4 FA 50 860 28 8 0.3 3NC6001YH4 FA 40 830 32 10 0.6 3NC6201YH4 FA 70 770 32 9 0.3 3NC6002YH4 FA 45 660 35 11 0.6 3NC6202YH4 FA 75 610 35 10 0.3 3NC6003YH4 FA 50 580 40 12 0.6 3NC6203YH4 FA 95 530 42 12 0.6 3NC6004YH4 FA 70 500 47 14 1 3NC6204YH4 FA 130 450 47 12 0.6 3NC6005YH4 FA 75 400 52 15 1 3NC6205YH4 FA 140 360 55 13 1 3NC6006YH4 FA 95 330 62 16 1 3NC6206YH4 FA 195 300 62 14 1 3NC6007YH4 FA 110 280 72 17 1.1 3NC6207YH4 FA 210 250 68 15 1 3NC6008YH4 FA 135 250 80 18 1.1 3NC6208YH4 FA 230 220 9.525 22.225 Static equivalent load Bearing Numbering System D 26 (X and Y are as shown below.) Basic bearing number In magnetic field, one cycle 60 CERAMIC BEARINGS AND BEARINGS 2 Hybrid Ceramic Bearing 3 Radial Ball Bearings 3 - 17 Performance This bearing is a standard hybrid ceramic bearing. Lubricated with grease or oil, it can be used as an insulating bearing or high speed bearing. ● Reduced temperature rises. ● Reduced bearing vibration. ● Good antiseizure characteristics. Applicable Environments 20 ● Temperature: – 30 to 120˚C ● Ambient pressure: Atmospheric pressure High temperature High speed 0.4 0.4 Corrosive 10 Steel bearing Steel bearing 0.2 Hybrid Ceramic Bearing 0.2 Hybrid Ceramic Bearing Hybrid Ceramic Bearing 0 0 0 2 4 6 8 0 0 2 4 6 8 10 0 1 2 Time, ✕ 103 h Rotational speed, min–1 Dimensions Table Product Specifications Bearing vibration, G Electric field Service life under slight lubrication oil supply Bearing vibration Steel bearing Magnetic field Vacuum Operationg temperature rise Bearing vibration, G Clean Temperature rise, ˚C EXSEV Bearings and Other EXSEV Products 2 3 4 5 Time, ✕ 103 h Basic load ratings 1) Factor kN Boundary dimensions mm Limiting speed min–1 Bearing No. High carbon chromium bearing steel B d r Outer ring Inner ring Ceramic (silicon nitride) 4 Ball φd φD (X and Y are as shown below.) P0r = Fr Bearing Numbering System 3NC Basic bearing number f0Fa ──── C0r ZZ FG Hybrid ceramic bearing Fa ── ≦ e Fr e X 0.172 0.345 0.689 0.19 0.22 0.26 1.03 1.38 2.07 0.28 0.30 0.34 3.45 5.17 6.89 0.38 0.42 0.44 1 Y 0 Fa ── > e Fr X Y 0.56 ■ Motors 61 12.4 63 000 75 000 0.40 12.3 52 000 64 000 72 000 12.3 60 000 12.4 48 000 58 000 17 6 0.3 3NC606ZZC3 FG 1.95 0.60 12.2 51 000 61 000 19 6 0.3 3NC626ZZC3 FG 2.60 0.90 12.3 42 000 51 000 19 6 0.3 3NC607ZZC3 FG 2.60 0.90 12.3 48 000 56 000 22 7 0.3 3NC627ZZC3 FG 3.30 1.15 12.4 37 000 44 000 22 7 0.3 3NC608ZZC3 FG 3.30 1.15 12.4 40 000 49 000 24 8 0.3 3NC628ZZC3 FG 3.35 1.20 12.8 33 000 42 000 24 7 0.3 3NC609ZZC3 FG 3.35 1.20 12.8 39 000 48 000 26 8 0.6 3NC629ZZC3 FG 4.55 1.65 12.4 32 000 39 000 22.225 7.142 0.5 3NCEE3SZZC3 FG 3.35 1.20 12.8 39 000 48 000 10 26 8 0.3 3NC6000ZZC3 FG 4.55 1.65 12.3 37 000 43 000 30 9 0.6 3NC6200ZZC3 FG 5.10 2.05 13.2 28 000 34 000 12 28 8 0.3 3NC6001ZZC3 FG 5.10 2.05 13.2 32 000 38 000 32 10 0.6 3NC6201ZZC3 FG 6.80 2.60 12.3 26 000 32 000 15 32 9 0.3 3NC6002ZZC3 FG 5.60 2.40 13.9 27 000 32 000 35 11 0.6 3NC6202ZZC3 FG 7.65 3.15 13.2 24 000 28 000 35 10 0.3 3NC6003ZZC3 FG 6.00 2.75 14.4 25 000 30 000 40 12 0.6 3NC6203ZZC3 FG 9.55 4.10 13.2 20 000 25 000 42 12 0.6 3NC6004ZZC3 FG 9.40 4.30 13.9 20 000 25 000 47 14 1 3NC6204ZZC3 FG 12.8 5.65 13.2 18 000 20 000 47 12 0.6 3NC6005ZZC3 FG 10.1 4.95 14.5 18 000 21 000 52 15 1 3NC6205ZZC3 FG 14.0 6.70 13.9 15 000 18 000 55 13 1 3NC6006ZZC3 FG 13.2 7.00 14.7 15 000 18 000 62 16 1 3NC6206ZZC3 FG 19.5 9.60 13.9 13 000 15 000 62 14 1 3NC6007ZZC3 FG 15.9 8.75 14.9 13 000 15 000 72 17 1.1 3NC6207ZZC3 FG 25.7 13.9 11 000 13 000 68 15 1 3NC6008ZZC3 FG 16.7 9.80 15.2 12 000 14 000 80 18 1.1 3NC6208ZZC3 FG 29.1 15.2 14.0 9 900 12 000 17 25 1.15 1.04 1.00 30 Determined after consultation on each inquiry 0.30 1.30 0.55 1.55 1.45 1.31 45 days after receiving an order 0.97 3NC624ZZC3 FG 0.40 35 Available from stock ■ High speed stranding machine guide rollers 3NC604ZZC3 FG 0.2 1.75 20 30 days after receiving an order 0.2 1.30 2.30 1.99 1.71 ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. Applications 4 5 3NC625-5ZZC3 FG P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . 12 13 3NC605ZZC3 FG 9.525 Static equivalent load Grease Oil lubrication lubrication 0.3 9 Pr = XFr + YFa f0 0.2 Dynamic equivalent load Shield C0r 5 8 Austenitic stainless steel Cr 5 7 Cage r (min.) 14 6 Reinforced polyamide resin B 16 5 r D 40 13.1 Note 1) The basic load ratings are those of the Hybrid Ceramic Bearing. To calculate its dynamic equivalent radial load, multiply the C0r values in this table by 1.176. 62 CERAMIC BEARINGS AND 2 This bearing is based on the K series super thin section ball bearing, which is widely used in industrial robots. Provided with some adaptations, this bearing is compatible with clean or vacuum environments. It uses fluorinated grease as the standard lubricant. 4 K Series Full Complement Hybrid Ceramic Ball Bearings 4 K Series Full Complement Hybrid Ceramic Ball Bearing Types and Dimension Series Bearing type code X C A (Deep groove type) (Angular contact type) (4 point contact type) Clean Magnetic field Vacuum Electric field High speed High temperature 200 100 0 -30 -100 1 Corrosive 300 Ambient temperature, °C 300 10 102 103 104 Cleanliness, class ● The K series super thin section ball bearing is available in three types: deep groove type, angular contact type and four point contact type. ● The cross section can be selected from among three sizes: 4.762, 6.35 and 7.938 (mm). ● For use in a clean or vacuum environment, the angular contact type, which has stainless steel balls and ceramic balls alternately, is available in series. Products not listed in the Dimensions Table are available to order. Please consult JTEKT. 200 100 25 0 -30 -100 105 1 10–5 Ambient pressure, Pa Dimension series code Applicable Environments Ambient temperature, °C B B B Cross sectional dimension B=E mm E E E T 4.762 KTC KTA KTX A 6.35 KAC KAA KAX B 7.938 KBC KBA KBX Bore dia. mm 25.4, 38.1 50.8 to 88.9 Dimensions Table Product Specifications Outer ring Inner ring Basic load ratings 1) kN Boundary dimensions mm Martensitic stainless steel Bearing No. Separator B r r Ceramic (silicon nitride) uD ud Angular contact type d D B r (min.) 25.4 34.925 4.762 0.4 38.1 47.625 4.762 0.4 50.8 63.5 6.35 66.675 63.5 76.2 79.375 76.2 88.9 92.075 88.9 101.6 104.775 Ball Dynamic equivalent load Cr C0r 3NCKTA010VST-1 2.05 1.20 3NCKTA015VST-1 2.35 1.65 0.6 3NCKAA020VST-1 3.90 2.95 7.938 1 3NCKBA020VST-1 5.40 3.80 6.35 0.6 3NCKAA025VST-1 4.20 3.55 7.938 1 3NCKBA025VST-1 5.85 4.60 6.35 0.6 3NCKAA030VST-1 4.50 4.20 7.938 1 3NCKBA030VST-1 6.25 5.45 6.35 0.6 3NCKAA035VST-1 4.80 4.90 7.938 1 3NCKBA035VST-1 6.60 6.25 Note 1) The basic load ratings are those of bearing made from SUS440C. Pr = XFr + YFa (X and Y are as shown below.) Static equivalent load ✽ Colors in the "Bearing No." column indicate the classification of the periods for delivery as shown below. P0r = 0.6Fr + 0.5Fa When P0r is smaller than Fr . Available from stock P0r = Fr Bearing Numbering System 3 N C Basic bearing number Hybrid ceramic bearing VST-1 Full complement type Contact angle 30 days after receiving an order f0Fa ──── C0r e 30° – 0.80 Single row or tandem mounting Back to back or face to face Contact angle EXSEV Bearings and Other EXSEV Products 2 BEARINGS Applications ■ Semiconductor manufacturing systems 63 30° 45 days after receiving an order Determined after consultation on each inquiry Fa ── ≦ Fr e X Y 1 0 Fa ── > Fr e X Y 0.39 0.76 Fa ── ≦ Fr X 1 e Y Fa ── > Fr X e Y 0.78 0.63 1.24 Single row or Back to back or tandem mounting face to face X0 Y0 X0 Y0 0.5 0.33 1 0.66 ■ LCD manufacturing systems 64 CERAMIC BEARINGS AND 5 Linear Motion Bearings 2 Linear Motion Ball Bearings for Use in Extreme Special Environments 5 Linear Motion Bearings 5-1 Performance The linear motion ball bearings are a high precision product that moves linearly in axial directions while having rolling contact with the shaft. Having balls, retainer and shields housed in an external cylinder, this compact bearing moves linearly without limit to the stroke distance. 80 Comparison in lubrication life Test conditions 65 u10 ✕ u19 ✕ 29mm Tested bearing (bore dia. ✕ outside dia. ✕ width) Life ratio 60 40 20 External cylinder Balls 0 Retainer 1 4 No lubrication MG Linear Motion Ball Bearing Ambience Atmospheric air, class 10 Temperature Room temp. Load 50N Speed 30mm/s Clean Pro Linear Motion Ball Bearing Shield Bearing Numbering System Bearing Types DL Linear Motion Ball Bearing Clean Pro Linear Motion Ball Bearing MG Linear Motion Ball Bearing MO Linear Motion Hybrid Ceramic Linear Ball Bearing Motion Ball Bearing Martensitic External cylinder stainless steel Martensitic stainless steel Material EXSEV Bearings and Other EXSEV Products 2 BEARINGS Silicon nitride Balls Austenitic stainless steel Retainer stainless steel KDL grease Clean pro coating over the Molybdenum disulfide coated Silver ion plated balls entire surface of all components on the retainer surface (Remark) Remark) Hybrid Ceramic Linear Motion Ball Bearings with grease lubrication or with Clean Pro coating are also available. Consult JTEKT regarding the applications of these bearings. Applicable Environments DL Linear Motion Ball Bearing Clean Pro Linear Motion Ball Bearing MG Linear Motion Ball Bearing Cleanliness Class 100 Class 10 – – – Temperature ˚C – 30 to 200 – 100 to 200 – 200 to 300 – 100 to 300 – 30 to 300 Ambient pressure Pa Normal to 10–5 Normal to 10–5 10–3 to 10–10 Normal to 10–5 Normal pressure 65 : SV : SE Hybrid Ceramic Bearing : 3NC mm series : SDM With round flange : SDMF SE SDM 10 OP ST5 MSA7 Code for extreme special environments Series code Bore dia. Lubricant code Clean pro Molybdenum disulfide Silver Stainless steel code : ST1 SUS440C External cylinder components External cylinder and balls : ST5 Type code Standard Tandem type Clearance adjustment type Open type With square flange : SDMK : PR12 : MSA7 : MG3 : No code :W : AJ : OP Note 1) This catalogue does not contain the dimensions tables of mm-series linear motion ball bearings (for Europe). Contact JTEKT for the dimensions. 2) The clearance adjustment type (AJ) and open type (OP) are not compatible with tandem type and flanged type. Precipitation hardened stainless steel Precipitation hardened stainless steel Shields Lubricant Austenitic Grease Solid lubricant MO Linear Motion Hybrid Ceramic Linear Ball Bearing Motion Ball Bearing Bearing Mounting 1) Linear motion ball bearings are constructed not to allow rotary motion but allow linear motion only. These bearings should carry loads evenly throughout their entire stroke; therefore, when the bearing is subjected to bending loads, mount two bearings at a distance on a shaft, or use a tandem type linear motion ball bearing. 2) When installing a linear motion bearing in a housing, press one end face of the external cylinder into the housing, taking care not to push or hit the shield, or insert the bearing softly using a jig as shown in the figure at right. When inserting a shaft, check the shaft for burrs or indentations in advance and insert it slowly so as not to deform the shaft. Chamfer the shaft end faces. 3) To support linear motion bearings built in a single housing on a set of two or more shafts, adjust the parallelism of the shafts while checking the smooth motion of the bearings. Imperfectly paralleled shafts may disturb smooth motion of the bearings or shorten their service life. Jig for bearing installation in housing φD -0.2 -0.5 Jig Housing φd -0.03 -0.06 Typical use on two shafts Shafts Housing 66 CERAMIC BEARINGS AND BEARINGS 2 5 Dimensions Table SDM Series SDM..W series (Tandem type) L L B B Standard SDM W W Clearance adjustment type SDM..AJ Open type SDM..OP φdr φDφD1 h h1 h (degree) C0 N 105 88 127 1.4 3 2 4 5 SDM 5 4 5 10 15 10.2 1.1 9.6 167 6 SDM 6 8.5 6 12 19 13.5 1.1 11.5 206 11 8 15 17 11.5 1.1 14.3 176 17 8 15 24 17.5 1.1 10 SDM10 36 10 19 29 18 12 SDM12 42 SDM12 AJ 0 1.3 –200 1.3 14.3 13 SDM13 49 SDM13 AJ 16 SDM16 76 SDM16 AJ 20 SDM20 5 41 SDM12 OP 48 SDM13 OP 3 75 SDM16 OP 98 SDM20 OP 4 21 37 13 23 58 16 28 100 SDM20 AJ 240 SDM25 AJ 237 SDM25 OP 203 25 30 SDM30 270 SDM30 AJ 262 SDM30 OP 228 30 SDM35 AJ 654 SDM40 AJ 50 SDM50 1 700 SDM50 AJ 1 680 SDM50 OP 1 420 50 60 SDM60 2 000 SDM60 AJ 1 980 SDM60 OP 1 650 60 67 6 420 SDM35 OP 79 20 425 40 SDM40 6 640 SDM40 OP 0 –9 546 40 0 –9 0 –11 0 –13 32 0 –10 40 0 –16 45 355 35 5 8 32 12 25 SDM25 35 SDM35 5 0 –8 10 C N 69 4 SDM 4 4 7 Basic load rating 3 SDM 3 4 W φdr φD φD1 Clearance Standard Open type (OP) Boundary dimensions, mm Shaft adjustment type (AJ) dia. No. No. No. Basic Basic Basic Tolerance Tolerance Tolerance Tolerance dr of Mass of Mass of Mass dr D L B W D1 bearing bearing bearing ball ball ball g g g mm No. No. No. µm µm µm µm rows rows rows 8 SDM 8 W θ h1 h 8 SDM 8S Linear Motion Bearings EXSEV Bearings and Other EXSEV Products 2 52 0 –12 60 80 0 –15 90 0 –19 12 0 –120 0 22 30 –200 23 Shaft dia. Basic bearing dr No. Boundary dimensions, mm Mass g mm Basic load rating Tolerance dr Tolerance D µm L µm 5 SDM 5W 11 5 10 206 6 SDM 6W 16 6 12 265 8 SDM 8W 31 8 15 216 10 SDM10W 62 10 274 392 12 SDM12W 80 12 21 372 549 13 SDM13W 90 13 23 0 –10 Tolerance 0 –11 0 –13 19 B µm W D1 1.1 9.6 265 µm C N C0 N 28 20.4 35 27 1.1 11.5 323 530 45 35 1.1 14.3 431 784 1 100 55 0 –16 Tolerance 0 –300 44 0 –300 412 1.3 18 588 57 46 1.3 20 813 1 570 61 46 1.3 22 813 1 570 2 350 20 1.5 8 80 510 784 16 SDM16W 145 16 28 70 53 1.6 27 1 230 32 23 1.3 22 1.5 9 80 510 784 20 SDM20W 180 20 32 80 61 1.6 30.5 1 400 2 740 37 26.5 1.6 27 1.5 11 80 774 1 180 25 SDM25W 440 25 112 82 1.85 38 1 560 3 140 42 30.5 1.6 30.5 1.5 11 60 882 1 370 30 SDM30W 480 30 45 123 89 1.85 43 2 490 5 490 59 41 1.85 38 2 12 50 980 1 570 35 SDM35W 795 35 52 135 99 2.1 49 2 650 6 270 64 44.5 1.85 43 2.5 15 50 1 570 2 740 40 SDM40W 1 170 40 2.1 57 3 430 8 040 50 SDM50W 3 100 50 70 2.5 17 50 1 670 3 140 80 49.5 2.1 49 0 0 60.5 2.1 57 –300 –300 100 74 2.6 76.5 3 20 50 2 160 4 020 3 25 50 3 820 7 940 3 30 50 4 700 10 000 0 110 –22 85 3.15 86.5 60 SDM60W 3 500 60 0 –12 0 –15 40 60 0 –19 0 –22 80 0 –20 90 0 –25 151 0 –400 121 0 –400 192 148 2.6 76.5 6 080 15 900 209 170 3.15 86.5 7 550 20 000 68 BEARINGS 2 5 SDMF series (with round flange) SDMK series (with square flange) SDMF..W series (tandem type, with round flange) SDMK..W series (tandem type, with square flange) With round flange SDMF..W Z Z φX With round flange SDMF φY With square flange SDMK 4 - fitting holes 4 - fitting holes φY φX 4 - fitting holes With square flange SDMK..W Dp φDf Dp φdr φdr φDf φD φdr 4 - fitting holes Dp Dp φD Linear Motion Bearings 2 EXSEV Bearings and Other EXSEV Products CERAMIC BEARINGS AND φdr K K t L Shaft dia. Basic dr bearing No. Boundary dimensions, mm Mass g mm dr Tolerance D µm Tolerance L µm Tolerance Df K t Dp X Y Z µm Eccen- Square - Basic load rating tricity ness C C0 (max.) (max.) N N µm µm SDMF 6 SDMK 6 24 18 6 8 SDMF 8S SDMK 8S 32 24 8 8 SDMF 8 SDMK 8 37 29 8 SDMF10 SDMK10 72 52 10 12 SDMF12 SDMK12 76 57 12 21 30 42 32 6 32 4.5 7.5 4.1 510 784 13 SDMF13 SDMK13 88 72 13 23 32 43 34 6 33 4.5 7.5 4.1 510 16 SDMF16 SDMK16 120 104 16 28 37 48 37 6 38 4.5 7.5 4.1 20 SDMF20 SDMK20 180 145 20 42 54 42 8 43 5.5 9 5.1 25 SDMF25 SDMK25 340 300 25 40 59 62 50 8 51 5.5 9 30 SDMF30 SDMK30 470 375 30 45 64 74 58 10 60 6.6 35 SDMF35 SDMK35 650 560 35 70 82 64 10 67 6.6 40 SDMF40 SDMK40 1 060 880 40 60 80 96 75 13 78 9 14 50 SDMF50 SDMK50 2 200 2 000 50 80 100 116 92 13 98 9 60 SDMF60 SDMK60 3 000 2 560 60 110 134 106 18 112 11 6 10 69 t L 12 19 28 22 5 20 3.5 6 3.1 206 265 Shaft dia. Basic dr bearing No. mm 6 0 –13 SDMF 6W SDMK 6W 31 25 6 25 5 24 3.5 6 3.1 176 216 8 SDMF 8W SDMK 8W 51 43 8 15 24 32 25 5 24 3.5 6 3.1 274 392 10 SDMF10W SDMK10W 98 78 10 SDMF12W SDMK12W 110 90 12 13 SDMF13W SDMK13W 130 108 13 784 16 SDMF16W SDMK16W 190 165 774 1 180 20 SDMF20W SDMK20W 882 1 370 25 5.1 980 1 570 11 6.1 1 570 11 6.1 29 40 30 6 29 4.5 7.5 12 4.1 372 549 12 52 0 –12 0 –25 Dp 35 28 22 5 15 45 32 25 19 55 40 30 12 X Y Z 20 3.5 6 3.1 323 530 5 24 3.5 6 3.1 431 784 6 29 4.5 7.5 4.1 588 1 100 0 –10 15 6 32 4.5 7.5 4.1 813 1 570 23 61 43 34 6 33 4.5 7.5 4.1 813 1 570 16 28 70 48 37 6 38 4.5 7.5 4.1 1 230 2 350 260 225 20 32 80 54 42 8 43 5.5 9 5.1 1 400 2 740 SDMF25W SDMK25W 540 500 25 112 62 50 8 51 5.5 9 5.1 1 560 3 140 30 SDMF30W SDMK30W 680 590 30 45 123 74 58 10 60 6.6 11 6.1 2 490 5 490 2 740 35 SDMF35W SDMK35W 1 020 930 35 52 135 82 64 10 67 6.6 11 6.1 2 650 6 270 1 670 3 140 40 SDMF40W SDMK40W 1 570 1 380 40 151 96 75 13 78 9 14 8.1 3 430 8 040 8.1 2 160 4 020 50 SDMF50W SDMK50W 3 600 3 400 50 192 116 92 13 98 9 14 8.1 6 080 15 900 14 8.1 3 820 7 940 60 SDMF60W SDMK60W 4 500 4 060 60 209 134 106 18 112 11 17 11.1 7 550 20 000 17 11.1 4 700 10 000 15 20 25 15 20 25 21 15 32 0 –22 90 t µm 42 ± 300 0 –19 Tolerance K L µm 57 0 –16 32 Tolerance Df D Eccen- Square - Basic load rating tricity ness C C0 (max.) (max.) N N µm µm 0 –13 32 12 Tolerance µm 17 19 0 –15 dr 15 0 –9 0 –10 Boundary dimensions, mm Mass g 0 –16 0 –12 0 –15 40 60 0 –19 0 –22 80 0 –20 90 0 –25 ± 300 20 25 30 20 25 30 70 CERAMIC BEARINGS AND BEARINGS 2 5 Performance The Linear Way Bearing Units have a slide unit in which balls circulate, allowing the slide unit to move linearly on the track rail without limit. High precision linear motion can be obtained easily by fixing the slide unit and track rail with bolts. Comparison in lubrication life 400 60 Life ratio 47 Track rail 40 18 20 Housing 1 0 Load dependency of lubrication life 300 Clean Pro Hybrid Ceramic Linear Way Bearing Unit 200 Clean Pro Linear Way Bearing Unit 100 0 No lubrication Shield Linear Motion Bearings Linear Way Bearing Units for Use in Extreme Special Environments Lubrication life, km 5-2 Clean Pro Linear Way Bearing Unit Clean Pro Hybrid Ceramic Linear Way Bearing Unit 0 0.05 0.1 Load ratio, P/C Balls Slide unit Bearing Types Bearing Numbering System DL Linear Way Bearing Unit Clean Pro Linear Way Bearing Unit Hybrid Ceramic Linear Way Bearing Unit Housing Martensitic stainless steel Material EXSEV Bearings and Other EXSEV Products 2 Track rail Martensitic stainless steel Silicon nitride Balls Austenitic stainless steel Shields Lubricant KDL grease Austenitic stainless steel Clean pro coating over the entire surface of all components (Remark) Code for extreme special environments Grease : SV Solid lubricant : SE Hybrid Ceramic Bearing : 3NC LWL LWLC LWLG LWLF LWLFC LWLFG LWES LWESC LWESG LWHS Series code Size Q'ty of slide units Track rail length (240 mm) SE LWLF 24 C2 R240 P PR Grease code KDL grease :DL Solid lubricant code Clean pro :PR Accuracy code Standard High accuracy :H :P Stainless steel code Series LWL LWLF LWLC LWLFC LWLG LWLFG LWES LWHS LWESC LWESG Code No code SL Remark) Hybrid Ceramic Linear Way Bearing Unit with grease lubrication or with Clean Pro coating are also available. Consult JTEKT regarding the use of these bearings. Applicable Environments DL Linear Way Bearing Unit Clean Pro Linear Way Bearing Unit Hybrid Ceramic Linear Way Bearing Unit Cleanliness Class 100 Class 10 – Temperature ˚C – 30 to 200 – 100 to 200 – 30 to 200 Ambient pressure Pa Normal to 10–5 Normal to 10–5 Normal pressure 71 72 CERAMIC BEARINGS AND BEARINGS 2 Unit: mm Type 1 LWL LWLF LWLC LWLFC LWLG LWLFG (Type 1) LWES LWHS LWESC LWESG (Type 2) Tolerance of H Variation of H 1) ± 0.020 0.015 max. ± 0.040 0.015 max. Tolerance of N Variation of N 1) ± 0.025 0.020 max. ± 0.050 0.020 max. Fig. 5-1 Fig. 5-2 Type 2 C Item C H H N A D B B Degree of running parallelism of plane C to plane A Degree of running parallelism of plane D to plane B 20 40 15 30 10 200 400 600 Mounting reference plane of the bed Fig. 5-4 Temporary fastening of the track rail Slide unit Mounting reference plane of the track rail 20 Fig. 5-5 10 5 0 5 Note 1) The variation refers to the dimensional difference between the slide units built into the same track rail. Remark) The preload is null or negligible. Parallelism, µm D N A 3) After positioning the mounting reference plane of the track rail correctly to the mounting reference plane of the bed, temporarily fasten the track to the bed (Fig. 5-4). Then bring the two planes into close contact, using a small vice or other suitable tool. Tighten the bolts one by one to securely fasten the drive side track rail to the bed (Fig. 5-5). The driven side track rail of the Linear Way Bearing Unit should be kept temporarily fastened. Linear Motion Bearings Accuracy (before surface treatment) Parallelism, µm EXSEV Bearings and Other EXSEV Products 2 800 0 500 Fig. 5-1 Running parallelism of Linear Way Bearing Unit (Type 1) 1 000 1 500 2 000 2 500 3 000 Track rail length L, mm Track rail length L, mm Fig. 5-2 Running parallelism of Linear Way Bearing Unit (Type 2) 4) After positioning the slide units of the linear way bearing unit to the table, place the table carefully on the slide units and then temporarily fasten them together. Then align the mounting reference plane of the drive side slide units correctly with that of the table and fasten them together. With one of the driven side slide units positioned and fixed with respect to the moving direction, leave the other slide unit loosely tightened. Fastening of the drive side track rail Table Slide unit on the drive side Bearing Mounting Slide unit on the driven side Bed 1) Do not change the factory assembled combination of the slide units and track rail. Handle the linear way bearing units carefully to keep them out of oil stains and dust. Fig. 5-6 5) Before securely fastening the temporarily fastened track rail on the driven side, move the table and check that the motion is smooth. Tighten the fastening bolt that has just been passed over by the slide unit, thus fastening the track rail to the bed in a step-by-step manner (Fig. 5-7). Securely fasten the slide unit to the table, which has been kept temporarily fastened. 2) Before installing a linear way bearing unit in a machine or equipment, remove burrs and indentations from the contact surface of both the machine and bearing unit. Also remove dust, contamination and oil stains. Clean the recesses of the mounting surface (Fig. 5-3). Fig. 5-3 Fastening of the slide unit Track rail on the drive side Cleaning of the mounting surface Track rail on the driven side Fig. 5-7 73 Fastening of the driven side track rail 74 CERAMIC BEARINGS AND BEARINGS 2 5 Dimensions Table LWHS series Linear Motion Bearings EXSEV Bearings and Other EXSEV Products 2 LWES series (L1) W2 W4 L2 4 - M1 ✕ depth W2 LWESC15 to 25 LWES 15 to 25 W4 LWESG15 to 25 L3 W3 W3 φd4 H H h H4 H1 N H1 φd3 W E LWESC30 LWES 30 LWESG30 E F N W (L1) (L1) L3 L3 W2 W4 L2 W3 2 - M1 ✕ depth 4 - M1 ✕ depth φd4 L H h H4 5 5 5 H1 N φd3 W LWES・LWESG E LWESC E F L Basic No. Mass (refer.) Dimensions of Rail assembly width Slide Track mm mm unit rail kg kg / m H H1 N W W2 LWHS 15 0.18 1.47 24 6 LWHS 20 0.36 2.56 30 7.5 12 LWHS 25 0.55 3.50 36 9 LWHS 30 1.00 4.82 42 10 9.5 Dimensions of slide unit Dimensions of track rail mm mm W3 W4 L1 L2 L3 M1 ✕ depth H4 d3 d4 h E F 6 Track rail Max. fastening track rail bolt length mm L (nominal) Basic load rating Static bending moment rating 1) ✕R mm C N C0 N T0 N· m Tx N· m 99.2 577 TY N· m 99.2 577 15 34 26 4 66 26 44.6 M4✕ 8 15 4.5 8 30 60 M4✕16 600 9 350 13 900 116 20 44 32 6 83 36 57.2 M5✕10 18 6 9.5 8.5 30 60 M5✕18 600 14 500 21 900 241 202 1 130 202 1 130 320 1 750 556 2 930 12.5 23 48 35 6.5 16 28 60 40 10 95 35 64.7 M6✕12 22 7 11 9 30 60 M6✕22 600 20 100 29 800 376 320 1 750 113 40 80.6 M8✕16 25 9 14 12 40 80 M8✕28 600 28 100 42 200 646 556 2 930 Note 1) The illustrations at right show the directions of the static bending moment ratings TO, TX, and TY. Each of the upper values in the TX and TY columns shows the bending moment for a single slide unit, and the lower value shows the bending moment for two slide units kept in close contact. To Tx TY Basic No. Mass (refer.) Dimensions of Rail assembly width Slide Track mm mm unit rail kg kg / m H H1 N W W2 Dimensions of slide unit Dimensions of track rail mm mm W3 W4 L3 M1 ✕ depth H4 L1 L2 41 – 57 26 38.4 M4✕ 7 14.5 3.6 LWESC15 0.09 LWES 15 0.14 LWESG15 0.18 70 LWESC20 0.15 47 – LWES 20 0.25 LWESG20 0.33 82 45 59.9 LWESC25 0.26 59 – LWES 25 0.42 83 35 56 LWESG25 0.55 102 LWESC30 0.46 68 – LWES 30 0.78 97 40 64.8 M8✕12 25 LWESG30 1.13 1.57 2.28 3.09 5.09 24 28 33 5.8 9.5 6 7 42 10 11 12.5 16 15 20 23 28 34 42 48 60 26 32 35 4 5 6.5 40 10 d4 h E F (nominal) ✕R mm Basic load rating C N C0 N 600 4 330 5 680 600 6 200 9 740 36 51.1 600 7 520 13 000 24.5 600 6 250 7 610 600 9 360 13 900 600 11 500 19 000 600 10 100 12 800 600 14 500 21 900 50 75 600 17 600 29 200 36 600 16 800 19 500 600 23 600 32 500 600 30 900 48 700 22.4 66.5 32 44 M5✕ 8 16 6 6.5 4.5 9.5 8.5 20 20 60 60 M3✕16 M5✕16 32 M6✕ 9 19 7 7 11 11 9 9 20 20 128.5 60 96.5 Note 1) The illustrations at right show the directions of the static bending moment ratings TO, TX, and TY. Each of the upper values in the TX and TY columns shows the bending moment for a single slide unit, and the lower value shows the bending moment for two slide units kept in close contact. 75 d3 Track rail Max. fastening track rail bolt length mm L To 60 80 M6✕20 M6✕25 Tx Static bending moment rating 1) T0 N· m Tx N· m 22.1 45.4 155 59.8 77.9 346 103 104 553 32.6 81.8 244 99.2 150 582 178 204 952 74.5 159 498 202 272 1 130 348 362 1 810 134 298 887 340 497 1 990 730 745 3 810 TY N· m 22.1 155 59.8 346 103 553 32.6 244 99.2 582 178 952 74.5 498 202 1 130 348 1 810 134 887 340 1 990 730 3 810 TY 76 BEARINGS 2 5 LWL series Linear Motion Bearings 2 EXSEV Bearings and Other EXSEV Products CERAMIC BEARINGS AND LWLF series (L1) (L1) L3 L3 4 - M1 ✕ depth W4 W2 W3 N W L2 W2 φd4 W3 W4 LWLFC10 to 30 LWLF 10 to 30 LWLFG14 to 30 H 2 - M1 ✕ depth H1 H H4 H1 h LWLFC 42 LWLF 42 LWLFG42 W N W4 W2 (L1) W3 L3 φd4 2 - M1 ✕ depth φd3 E F LWL5 LWLC 4 - M1 ✕ depth (L1) L3 L2 E LWL7 to 20 LWLG H L H4 W5 W6 H1 h N LWLF10 LWLFC φd3 W E F LWLF14 to 42 LWLFG E L Mass (refer.) Basic No. Slide unit g LWLC 5 Dimensions Rail of assembly width Track rail Dimensions of track rail mm mm mm mm g / 100mm H Dimensions of slide unit H1 N W W2 W3 1 3.5 5 12 8 W4 3.4 12 6 L1 L2 L3 M1 ✕ depth H4 16 – 9.6 M2✕1.5 2 LWL 5 4.4 19 – 12.6 LWLC 7 7.1 19 – 9.6 22 8 1.5 5 7 17 12 2.5 23.5 8 14.3 M2✕2.5 LWL 7 10 LWLG 7 14 31 LWLC 9 11 21.5 – 35 10 2 5.5 9 20 15 2.5 30 LWLG 9 28 40.5 15 30.9 LWLC12 22 25 LWL 12 35 LWLG12 51 44 20 32 LWLC15 42 32 – LWL 15 64 LWLG15 107 38 – LWL 20 133 50 25 34.6 LWLG20 196 68 30 52.3 5 6 8 M3✕4 10 4.2 2.3 3.5 3.5 6 3.5 M4✕6 11 6 F 7.5 15 Max. track rail mm length (nominal) L ✕R mm Cross recessed round head screw M2✕6 Hexagon socket 7.5 15 head cap bolt M2✕6 Hexagon socket 20 head cap bolt M3✕8 3.5 10 Hexagon socket 6.5 4.5 12.5 25 head cap bolt M3✕8 Hexagon socket 40 head cap bolt M3✕10 6.5 4.5 20 22.3 Note 1) The illustrations at right show the directions of the static bending moment ratings TO, TX, and TY. Each of the upper values in the TX and TY columns shows the bending moment for a single slide unit, and the lower value shows the bending moment for two slide units kept in close contact. 77 3.6 0.8 E 17.7 89 30 M3✕3 15 21.6 M3✕3.5 LWLC20 40 25 3.5 34 25 42.7 20 32 20 57 10 15 27 2.4 13 95 5 8.5 12 – 20 27.8 20 4 7.5 10 20.8 3.5 42 156 16 3 5 h 11.9 19 13 3.7 2.4 d4 12 21.6 LWL 9 65 d3 Track rail fastening bolt Hexagon socket 60 head cap bolt M5✕14 9.5 5.5 30 To Basic load rating C N 514 C0 N Static bending moment rating 1) T0 N· m 872 2.3 210 300 600 600 600 600 612 1 130 3.0 856 1 180 4.3 1 200 1 960 7.2 1 510 2 750 10.0 1 070 1 540 7.2 1 610 2 860 13.3 2 080 4 180 19.4 2 000 2 470 15.3 2 960 4 450 27.6 3 780 6 430 39.9 3 120 4 040 31.1 4 390 6 730 51.8 5 750 10 100 77.7 4 070 5 490 56.0 5 830 9 420 96.1 7 350 Tx 13 300 136 TY Tx N· m 1.4 8.9 2.4 13.3 1.9 15.4 4.9 29.2 9.1 52.6 3.0 22.2 9.4 53.0 19.4 102 5.5 43.3 16.0 96.6 31.8 174 12.1 87.6 30.8 178 66.2 351 20.2 138 54.6 291 106 549 TY N· m 1.2 7.4 2.0 11.2 1.6 12.9 4.1 24.5 7.7 44.1 2.5 18.6 7.9 44.5 16.3 85.6 4.7 36.3 13.4 81.1 26.7 146 10.2 73.5 25.9 149 55.6 294 16.9 116 45.8 244 88.9 461 Basic No. LWLFC10 Mass (refer.) Dimensions Rail of assembly width Slide Track mm mm unit rail g g / 100mm H H1 N W W2 Dimensions of track rail mm mm W3 W4 13 2 5.9 28 LWLF 10 Dimensions of slide unit 6.5 1.5 3.5 10 17 7.5 LWLFC14 13 LWLF 14 21 LWLFG14 31 LWLFC18 26 54 9 2 5.5 14 25 19 21 LWLF 18 44 LWLFG18 61 LWLFC24 45 LWLF 24 76 LWLFG24 111 LWLFC30 70 LWLF 30 112 LWLFG30 170 LWLFC42 95 LWLF 42 140 LWLFG42 204 90 12 3 6 18 198 14 3 15 3 8 10 24 30 40 50 28 35 L2 20.5 – L3 M1 ✕ depth H4 W5 W6 d3 d4 M2.5✕1.5 4 24.5 – 17.6 22.5 – 13 31.5 10 22 42 19 32.5 26.5 – 39 12 28.6 M3✕3 – 5.5 – – – 2.9 4.8 1.6 10 3.5 6 16.6 M3✕3 7 – – 6 30.5 – 3.5 6.5 4.5 15 44 15 31 59 28 46.3 35.5 – 7.5 50 17.7 M3✕3.5 8 – – 4.5 8 20.5 18 34.8 M4✕4.5 9 – – 4.5 8 9 42 60 45 7.5 55 – M4✕4.5 10 23 9.5 4.5 8 Hexagon socket head 30 cap bolt M3✕8 Hexagon socket head 4.5 20 40 cap bolt M4✕12 4.5 20 74.5 35 58.3 Note 1) The illustrations at right show the directions of the static bending moment ratings TO, TX, and TY. Each of the upper values in the TX and TY columns shows the bending moment for a single slide unit, and the lower value shows the bending moment for two slide units kept in close contact. Cross recessed round head screw M2.5✕7 Hexagon socket head 4.5 20 40 cap bolt M4✕10 25.3 20 39 20 Hexagon socket head 3.2 15 30 cap bolt M3✕8 3.5 50.5 24 40.4 41.5 16 4 E 13.6 68.5 35 53.8 294 h 4.5 30 23 139 3 L1 Track rail Max. fastening track bolt rail mm length (nominal) L F ✕R mm To Hexagon socket head 40 cap bolt M4✕12 Tx Basic load rating C N C0 N 643 1 220 760 1 570 1 120 1 770 1 580 2 940 2 040 4 320 1 360 2 200 2 010 3 960 2 500 5 500 2 500 3 460 3 780 6 430 4 870 9 400 3 460 4 710 5 230 8 750 6 730 12 800 4 450 6 280 6 150 10 200 7 910 14 900 300 300 600 600 600 600 Static bending moment rating 1) T0 Tx TY N· m N· m N· m 2.7 2.3 6.3 15.4 13.0 4.4 3.7 8.1 23.3 19.5 4.0 3.3 12.6 25.6 21.4 10.4 8.7 21.0 56.7 47.6 21.8 18.3 30.9 108 90.8 5.8 4.8 20.1 37.2 31.3 17.5 14.7 36.2 93.4 78.4 33.0 27.7 50.3 165 139 10.1 8.5 42.2 70.2 58.9 31.8 26.7 78.4 174 146 65.6 55.0 115 333 280 16.0 13.4 71.6 111 93.2 50.5 42.4 133 269 226 104 87.4 194 526 442 25.7 21.6 133 170 143 63.6 53.3 216 346 290 131 110 316 668 561 TY 78 CERAMIC BEARINGS AND BEARINGS 2 Cross Roller Way Bearing Units for Use in Extreme Special Environments The Cross Roller Way Bearing Unit is a linear motion bearing unit consisting of two raceway bases. Each base has one longitudinal plane cut into a V shape, which serves as the rolling surface. Two bases are in contact on each of the other's V-cut surface, and cylindrical rollers with a retainer are placed between the surfaces. Any pair of adjacent cylindrical rollers is directed at right angles to each other, thus enabling smooth and extremely accurate linear motion. 5 Bearing Numbering System Grease Solid lubricant : SV : SE Code for extreme special environments Linear Motion Bearings 5-3 SE CRW 3−75 C20 SL SP PR Series code Diameter of rollers Raceway base length Q'ty of rollers per unit Grease code KDL grease Solid lubricant code Clean pro : PR Molybdenum disulfide : MSA Accuracy code Standard Ultrahigh accuracy : No code : SP Material code Stainless steel : SL : DL Note) This bearing number represents four raceway bases and two sets cylindrical rollers with retainer. Raceway base Accuracy (before surface treatment) End screw Raceway base // 3/L Bearing Types DL Cross Roller Way Bearing Unit Clean Pro Cross Roller Way Bearing Unit MO Cross Roller Way Bearing Unit A Parallelism3, µm 10 Cylindrical roller Cylindrical rollers with retainer Retainer A B // 3/L 8 6 Ultrahigh accuracy class 2 0 B Standard 4 200 400 600 800 1 000 1 200 Raceway base length L, mm Raceway base Material EXSEV Bearings and Other EXSEV Products 2 Martensitic stainless steel Cylindrical rollers Retainer Bearing Mounting Austenitic stainless steel End screw Lubricant KDL grease Clean pro coating over the entire surface of all components Molybdenum disulfide coating on the raceway bases Applicable Environments 79 Fig. 5-8 shows a typical mounting construction of the Cross Roller Way Bearing Unit. Mounting procedures are described on the following page. Table side raceway base DL Cross Roller Way Bearing Unit Clean Pro Cross Roller Way Bearing Unit MO Cross Roller Way Bearing Unit Cleanliness Class 100 Class 10 – Temperature ˚C – 30 to 200 – 100 to 200 – 100 to 300 Ambient pressure Pa Normal to 10–5 Normal to 10–5 Normal to 10–5 Bed side Bed side raceway base raceway base Preload adjustment side raceway base Preload adjustment screw Mounting surface B Fig. 5-8 Mounting surface A Mounting surface A Typical mounting of Cross Roller Way Bearing Unit 80 CERAMIC BEARINGS AND BEARINGS 2 1) One package includes an entire set of the components of a cross roller way bearing unit (four raceway bases and two sets of cylindrical rollers with retainer). Take care not to mix the components of a set not compatible with those of another set. Treat cross roller way bearing units with extra care to keep them free from oil stains or contamination. 2) Remove burrs, indentations and other irregularities from the machine surface on which the cross roller way bearing unit is to be mounted. Also clean off dust, contamination and oil stains. Clean the recesses of the mounting surface as well. Table side raceway base Preload adjustment screw Mounting surface B (Fig. 5-8 3) Place the bed side raceway base and table side raceway base correctly on the each mounting surface, and fasten the bases temporarily by tightening the screws evenly. While keeping the bed side raceway base in close contact with surface A and the table side raceway base with surface B, tighten the screws permanently to a specified torque (Fig. 5-9). Table 5-1 shows the tightening torque for individual regular screw sizes. Table 5-1 Bed side Bed side raceway base raceway base Preload adjustment side raceway base Mounting surface A Mounting surface A Typical mounting of Cross Roller Way Bearing Unit) Tightening torque N·m M2✕0.4 0.23 M3✕0.5 1.4 M4✕0.7 3.2 M5✕0.8 6.3 M6✕1 10.7 Remark) When screws of different sizes are used for on the table side and bed side, tighten them by applying the torque for the smaller screws. 4) Retract the preload adjustment screw in advance. Place the preload adjustment side raceway base into close contact with the mounting surface, and tighten the screws temporarily by applying light, even torque. 5 Fig. 5-10 Typical preload adjustment procedure Table side raceway base Surface B Preload adjustment side raceway base Screw tightening torque Nominal screw size 6) Adjust the preload with the preload adjustment side raceway base fastened temporarily. Firstly adjust the preload adjustment screw at the center of the raceway base length, and adjust the preload adjustment screws on the lengths to both ends alternately. Adjust the clearance on the side face of the table, and tighten the preload adjustment screws one by one until the dial gauge indication becomes stable (Fig. 5-10). When the indication is stable, determine and record the tightening torque of the preload adjustment screws. To adjust the preload adjustment screws near both ends, stroke the table slowly to check that cylindrical rollers are located at the preload adjustment screw. After these adjustments, the clearance will be entirely or almost eliminated. However, at this point the preload is not yet even. By repeating the same procedure, re-adjust all the preload adjustment screws by applying the torque recorded. Linear Motion Bearings EXSEV Bearings and Other EXSEV Products 2 Preload adjustment screw Fig. 5-9 Mounting of table side raceway base 7) When permanently fastening the preload adjustment side raceway base, make sure the screws have already been lightly tightened to even torque. In the same manner as the preload adjustment screws were tightened, firstly adjust the preload adjustment screw at the center of the raceway base length, and adjust the preload adjustment screws on the lengths to both ends alternately by applying torque close to the specified torque. To tighten the fastening screws near the ends, stroke the table slowly to check that the cylindrical rollers are located at the tightened screw position. In the end, tighten all screws evenly and permanently by applying specified torque. Move the table slowly through the entire stroke and check that it moves smoothly without producing noise. Check the table upper surface and side faces with a dial gauge to check running accuracy. Fig. 5-11 Accuracy check after assembly 5) To assemble the table and bed, insert cylindrical rollers with retainer carefully into the space between the table side raceway base and bed side raceway base such that the rollers will be located at the center of the raceway base length. Take care not to deform the cage. Fasten the end screws and end plates of the raceway bases, press the entire table toward the preload adjustment screw side, and tighten the screw for temporary adjustment until the clearance of the raceways is almost entirely eliminated. Slowly move the table for one entire stroke and adjust the position of the cylindrical rollers with retainer to the center. 81 82 CERAMIC BEARINGS AND BEARINGS 2 5 Dimensions Table Linear Motion Bearings EXSEV Bearings and Other EXSEV Products 2 L CRW series t E n×F E H t F W 0 A −0.3 W φd2 φd1 R h e Mass (refer.) Cylindrical Raceway rollers Basic No. 1) base with 2) kg / m retainer g p A H L ( n✕F ) CRW1 – 20 20 ( 1✕10) – 30 30 ( 2✕10) – 40 40 ( 3✕10) – 50 0.12 0.38 Dimensions of cylindrical rollers with retainer mm 8.5 4 50 ( 4✕10) E Da R M φDa Z(Quantity of rollers) Boundary dimensions mm g Z p Basic load rating Mounting dimensions mm e W g M d1 d2 h t Cu 3) N C0u 3) N Allowable load Fu 3) N Mass (refer.) Cylindrical Raceway rollers Basic No. 1) base with 2) kg / m retainer g Z 73 10 –120 120 ( 2✕40) 101 14 –160 160 ( 3✕40) 136 19 25.5 8 31.5 10 H E Da R CRW4 – 80 A L ( n✕F ) 80 ( 1✕40) 5 16.5 Dimensions of cylindrical rollers with retainer mm Boundary dimensions mm 37.5 12 –200 200 ( 4✕40) 164 23 43.5 14 –240 240 ( 5✕40) 199 28 70 ( 6✕10) 52.5 17 –280 80 ( 7✕10) 61.5 20 –320 – 60 60 ( 5✕10) – 70 – 80 5 1.5 3 2.25 3.9 1.8 M2 1.65 3 1.4 1.7 131 119 39.4 0.82 6.91 22 11 280 ( 6✕40) 20 4 227 32 320 ( 7✕40) 262 37 CRW2 – 30 30 ( 1✕15) 29.6 7 –360 360 ( 8✕40) 297 42 – 45 45 ( 2✕15) 41.6 10 –400 400 ( 9✕40) 325 46 – 60 60 ( 3✕15) 53.6 13 –440 440 (10✕40) 360 51 – 75 75 ( 4✕15) 65.6 16 –480 480 (11✕40) 388 55 90 ( 5✕15) – 90 –105 0.24 0.98 12 6 105 ( 6✕15) 7.5 2 77.6 19 89.6 22 4 2.8 5.5 2.5 M3 2.55 4.4 2 1.5 305 292 97.3 CRW6 –100 100 ( 1✕50) 84 9 –150 150 ( 2✕50) 129 14 –120 120 ( 7✕15) 101.6 25 –200 200 ( 3✕50) 165 18 –135 135 ( 8✕15) 113.6 28 –250 250 ( 4✕50) 210 23 –150 150 ( 9✕15) 125.6 31 –300 –165 165 (10✕15) 137.6 34 –350 –180 180 (11✕15) 149.6 37 –400 400 ( 7✕50) CRW3 – 50 50 ( 1✕25) 42 8 –450 – 75 75 ( 2✕25) 62 12 –500 –100 100 ( 3✕25) 82 16 –125 125 ( 4✕25) 102 20 –150 150 ( 5✕25) 122 24 –175 0.50 2.96 18 8 175 ( 6✕25) 12.5 3 142 28 162 32 –200 200 ( 7✕25) –225 225 ( 8✕25) 182 36 –250 250 ( 9✕25) 202 40 –275 275 (10✕25) 222 44 –300 300 (11✕25) 242 48 5 3.5 8.3 3.5 M4 3.3 6 3.1 2 664 606 202 300 ( 5✕50) 246 27 282 31 327 36 450 ( 8✕50) 363 40 500 ( 9✕50) 408 45 –550 550 (10✕50) 444 49 –600 600 (11✕50) 489 54 1.57 20.3 31 15 350 ( 6✕50) 25 6 Basic load rating Mounting dimensions mm Allowable load Fu 3) p e W g M d1 d2 h t Cu 3) N 7 5 10 4.5 M5 4.3 7.5 4.1 2 1 290 1 170 389 9 6 14 6 M6 5.3 9.5 5.2 3 2 680 2 290 764 C0u 3) N N Notes 1) Mass per meter of raceway base length 2) Mass of an assembly of a cage and ten cylindrical rollers 3) Load per cylindrical roller Notes 1) Mass per meter of raceway base length 2) Mass of an assembly of a cage and ten cylindrical rollers 3) Load per cylindrical roller 83 84 EXSEV Bearings and Other EXSEV Products 2 6 BEARINGS Angular Contact Ball Bearings The High Ability Angular Contact Ball Bearings are optimized for the spindle of machine tools. They have superior high speed performance and rapid acceleration/deceleration, and are especially excellent at ultrahigh speeds under oil/air lubrication. They are superior in high speed performance to conventional products under grease lubrication as well. For practical use of this type of bearings, refer to JTEKT Catalogue CAT. NO. B2006E for High Ability Angular Contact Ball Bearings. 2 6 Features ¡ 20 to 30% reduction in temperature increase (compared with JTEKT's conventional products) JTEKT has conducted various tests and analyses and developed elaborate machining techniques to improve the performance of bearings used with machining tool spindles. The result is a substantial reduction in frictional heat generated in bearings rotating at a high speed. ¡ 1.2- to 1.5- fold increases in speed limits (compared with JTEKT's conventional products) Speed limits have been extended through re-designing for high-speed rotation and heat reduction. Use of ceramic balls as rolling elements enables additional high-speed rotation. ¡ Improved high speed performance achieved by position preloading Low increases in temperature during operation ensure reduced changes in preload. Preload can be given by position preloading even at high speeds, which has been hitherto unavailable with conventional systems. The result is high-precision machining with stability. ¡ Conventional bearings easily replaced Types and Applications The High Ability Angular Contact Ball Bearings are classified as shown in Table 1, according to bearing construction and rolling element material. Select the optimal type best suited for your application needs. Dimensions of High Ability bearings conform to ISO standards. Replacement of conventional bearings with High Ability bearings requires minimal geometry changes of the present spindle or housing. Bearing Numbering System Table 1 Classification of High Ability Angular Contact Ball Bearings Specifications Type Application Bearing dimension series No. Type R 10 19 Contact angle 15° 20° 3NC HA R 0 13 CA -5 DB CS5 Rolling element material Clearance code Steel or ceramic High speed, high rigidity type CY: Preload (negative clearance) CS: Clearance 5: Clearance mean dimension in the unit of µm (5 µm) Code of combination type 30° Typical codes Type C 10 19 15° 20° Ceramic High speed, high load rating type Cage guiding code –5 : Ball guide type No code : Outer ring guide type C : 15° CA : 20° Code of contact angle No code : 30° Type D 10 20° Ceramic Ultrahigh speed, low noise type For oil/air lubrication Bore dia. number Dimension series code 13 : 5 mm ✕ 13 = 65 mm (bearing bore diameter) 9 : Dimension series19 0 : Dimension series10 Type F 10 19 20° Ceramic Ultrahigh speed type For oil/air lubrication Type Codes R, C, D, or F: Please refer to the above table. High Ability Angular Contact Ball Bearing Series Hybrid Ceramic Bearing 85 86 High Ability Angular Contact Ball Bearings CERAMIC BEARINGS AND BEARINGS Performance High Ability Bearings demonstrate their utmost performance when two or more units are used together and a preload is provided by the position preloading method. The following are the performance of these bearings preloaded by the position preloading method. ¡ High speed performance of Type R and Type C High Ability Bearings Fig. 6-1 shows the relationship between rotational speed and bearing temperature rises of High Ability Bearings, in comparison with conventional high precision bearings. In either grease lubrication or oil/air lubrication, the High Ability Bearings are superior to conventional bearings, with lower temperature rise and higher rotational speed limit. Comparison with ceramic ball bearings Comparison with steel ball bearings (Bearing dimensions: u75 ✕ u115 ✕ 20 mm) Outer ring temperature rise, ˚C 40 1.25 1.5 Preload: 980 N (position preloading) Cooling: Jacket oil cooling dmn [×106 ] 1.75 1.0 3NC HAC015C 30 Conventional 20 10 1.25 1.5 1.75 Preload: 150 N (position preloading) 10 12 14 Fig. 6-1 Conventional 20 12 14 16 18 Rotational speed dmn [×106 ] 1.50 1.75 dmn [×106 ] 1.25 2.0 1.50 Preload: 150 N (position preloading) Cooling: Jacket oil cooling 15 Conventional Grease lubrication 3NC HAR013CA 10 5 0 Outer ring temperature rise, ˚C 20 Preload: 150 N (position preloading) Cooling: Jacket oil cooling 15 Conventional 10 Grease lubrication HAR013CA 5 inch Nominal outside diameter mm Nominal dimension Mass 2) (per piece) mm Precision grade 1) Mass 2) (per piece) 0.866 mg 7/16 11.112 75 1.0 1.000 00 1.691 mg 15/32 11.906 25 1.2 1.200 00 2.922 mg 1/2 12.700 00 1.587 50 6.766 mg 17/32 13.493 75 4.2 g 2.320 8 g 5 and 10 2.854 5 g 3.46 g 2.000 00 13.530 mg 9/16 14.287 50 4.9 g 3/32 2.381 25 22.836 mg 19/32 15.081 25 5.8 g 7/64 2.778 12 36.262 mg 5/8 15.875 00 6.8 g 1/8 3.175 00 54.129 mg 3/4 19.050 00 11.7 g 3.500 00 72.511 mg 13/16 20.637 50 5/32 3.968 75 0.105 7 g 7/8 22.225 00 3/16 4.762 50 0.182 7 g 15/16 23.812 50 22.8 g 7/32 5.556 25 0.290 1 g 1 25.400 00 27.7 g 15/64 5.953 12 0.356 8 g 1 1/8 28.575 00 39.5 g 1/4 6.350 00 0.433 0 g 1 3/16 30.162 50 46.4 g 17/64 6.746 88 0.519 4 g 1 1/4 31.750 00 54.1 g 9/32 7.143 75 0.616 6 g 1 5/16 33.337 50 5/16 7.937 50 0.845 8 g 1 1/2 38.100 00 3.5 (Bearing dimensions: u65 ✕ u100 ✕ 18 mm) Precision grade 1) 0.800 00 20 22 [✕103 min–1 ] Comparison with steel ball bearings Nominal outside diameter mm 0.8 2.0 10 (Bearing dimensions: u65 ✕ u100 ✕ 18 mm) inch 1/16 Comparison in bearing temperature rises under oil air lubrication Comparison with ceramic ball bearings 20 Table of Dimensions and Masses Nominal dimension By using High Ability Bearings, it is possible to switch spindle lubrication from oil/air to grease. The Type R High Ability Bearings having ceramic balls exhibit better high speed performance under grease lubrication than oil/air lubricated conventional bearings. 1.25 7 mm 40 20 18 [✕103 min–1 ] 16 Rotational speed 1.0 JTEKT also supplies Ceramic Balls (silicon nitride), which have excellent resistance to wear and seizure, and are useful in corrosive environments and ultrahigh vacuums. Other major features of these balls are excellent heat resistance (up to 800˚C), high rigidity, lightweight (40% compared to bearing steel), non-magnetic, and have insulating characteristics. The Ceramic Balls are useful in many applications such as jigs, tools, gauges, solenoid valves, check valves, other valve varieties, high grade bicycle parts, automotive parts, and machine components. HAR013CA Cooling: Self-cooling 0 0 8 2 60 Outer ring temperature rise, ˚C 1.0 7 Ceramic Balls (Bearing dimensions: u65 ✕ u100 ✕ 18 mm) dmn [×106 ] Outer ring temperature rise, ˚C EXSEV Bearings and Other EXSEV Products 2 Ceramic Balls CERAMIC BEARINGS AND 3 and 5 5 11/32 8.731 25 3/8 9.525 00 1.461 5 g 13/32 10.318 75 1.858 2 g 40 60 14.9 g 18.6 g 62.7 g 93.5 g 1.125 7 g Notes 1) For the grades, those specified in JIS B 1501 shall apply. 2) The masses are calculated on the basis of 3.23 g/cm3 in density. Numbering System 5/32 G5 NCR 0 10 14 18 Rotational speed 22 26 [×103 min–1 ] 10 12 14 Rotational speed 16 18 [×103 min–1 ] Material code: silicon nitride ceramic Precision grade code Nominal dimension Fig. 6-2 87 Comparison in high speed performance under grease lubrication 88 EXSEV Bearings and Other EXSEV Products 2 BEARINGS 8 Accuracy and Internal Clearance of Ceramic Bearings and 8-1 Bearings Accuracy of Radial Ball Bearings over 0.61) up to Single radial plane bore diameter variation Vdp Diameter series 7, 8, 9 class 0 class 0 class 6 class 5 class 0 class 6 class 5 class 0 class 6 class 5 class 0 class 6 class 5 upper lower upper 0 –8 0 2.5 Unit: µm Single plane mean bore diameter deviation 3 dmp class 6 class 5 lower Clearance of Radial Ball Bearings 8-2 Table 8-1(1) Inner ring (bore diameter) Nominal bore diameter d mm 2 upper lower –7 0 –5 10 Mean bore diameter variation Vdmp Diameter series 2, 3, 4 Diameter series 0, 1 max. max. 9 5 8 max. 7 4 6 5 Table 8-3 Radial internal clearance of deep groove ball bearings (cylindrical bore) over 6 5 CN C3 C4 C5 min. max. min. max. min. max. min. 6 2 13 8 23 14 29 20 37 2 13 8 23 14 29 20 37 up to 2.5 Unit: µm Radial internal clearance Nominal bore diameter d, mm max. 4 8 3 6 10 max. 10 0 –8 0 –7 0 –5 10 9 5 8 7 4 6 5 4 6 5 3 10 18 3 18 11 25 18 33 25 45 10 18 0 –8 0 –7 0 –5 10 9 5 8 7 4 6 5 4 6 5 3 18 24 5 20 13 28 20 36 28 48 18 30 0 – 10 0 –8 0 –6 13 10 6 10 8 5 8 6 5 8 6 3 24 30 5 20 13 28 23 41 30 53 30 50 0 – 12 0 – 10 0 –8 15 13 8 12 10 6 9 8 6 9 8 4 30 40 6 20 15 33 28 46 40 64 40 50 6 23 18 36 30 51 45 73 2.5 Note 1) Dimension 0.6 mm is included in this category. Table 8-1(2) Inner ring (running accuracy and width) Nominal bore diameter d mm over 0.61) Radial runout of assembled bearing inner ring Face runout with bore Face runout with receway Kia class 0 class 6 class 5 Sd class 5 class 5 max. max. max. 7 7 0 – 40 up to 2.5 10 5 4 Unit: µm Single inner ring width deviation 3 Bs Sia2) class 0 class 6 class 5 Single inner ring width deviation for matched bearing Inner ring width variation 3 Bs3) class 6 VBs class 0 class 6 class 5 class 0 class 5 upper lower upper lower upper lower upper lower upper lower upper lower 0 – 40 – – 40 – – – 0 – – 250 Unit: µm Nominal bore diameter d, mm over max. 12 12 10 10 6 4 7 7 0 – 120 0 – 120 0 – 40 0 – 250 0 – 250 0 – 250 15 15 5 18 10 7 4 7 7 0 – 120 0 – 120 0 – 80 0 – 250 0 – 250 0 – 250 20 20 5 18 30 13 8 4 8 8 0 – 120 0 – 120 0 – 120 0 – 250 0 – 250 0 – 250 20 20 5 30 50 15 10 5 8 8 0 – 120 0 – 120 0 – 120 0 – 250 0 – 250 0 – 250 20 20 5 Amounts of clearance correction Measuring load N 18 2.51) up to upper lower upper lower upper lower 24.5 4 4 4 4 49 5 6 6 6 M3 max. max. max. 6 0 – 8 0 – 7 0 –5 10 9 5 8 7 4 6 5 4 10 9 6 5 18 0 – 8 0 – 7 0 –5 10 9 5 8 7 4 6 5 4 10 9 6 5 3 18 30 0 – 9 0 – 8 0 –6 12 10 6 9 8 5 7 6 5 12 10 7 6 3 30 50 0 – 11 0 – 9 0 –7 14 11 7 11 9 5 8 7 5 16 13 8 7 4 50 80 0 – 13 0 – 11 0 –9 16 14 9 13 11 7 10 8 7 20 16 10 8 5 max. min. max. min. max. min. max. 10 8 13 13 20 20 28 Unit: µm 2.51) 6 max. 15 8 5 max. max. 8 8 6 18 15 8 5 8 8 18 30 15 9 6 8 8 30 50 20 10 7 8 8 50 80 25 13 8 8 10 Notes 1) Dimension 2.5 mm is included in this category. 2) Applicable to deep groove ball bearings and angular contact ball bearings. 89 N M3 M4 M5 M6 2.3 1 1 1 1 Remark) Miniature ball bearings: bearing with an outside diameter of less than 9 mm Small size ball bearings: bearings with an outside diameter of 9 mm or over and a bore diameter of less than 10 mm Remark) Consult JTEKT regarding the accuracy and internal clearance of inch series bearings (bearing basic number EE3S). 8-3 Unit: µm Outer ring Nominal outside Radial runout of assembled Variation of outside surface Assembled bearing outer ring Deviation of a single bearing outer ring generatrix inclination with face face runout with raceway outer ring widht width variation diameter 2) K S S 3 VCs ea D ea Cs D class 0 class 6 class 5 class 5 class 5 classes 0, 6 & 5 classes 0 & 6 class 5 mm up to Amounts of clearance correction Accuracy and Internal Clearance of K Series Full Complement Hybrid Ceramic Ball Bearings Table 8-5 Accuracy and internal clearance of K Series Full Complement Hybrid Ceramic Ball Bearings Table 8-2(2) Outer ring (running accuracy and width) over M6 5 measuring load 3 Notes 1) Dimension 2.5 mm is included in this category. 2) Applicable when no snap ring is fitted. Unit: µm M5 Remark) When the above values are used as clearance measurements, the values should be corrected by adding the increase of the radial internal clearances caused by the measuring load. max. 6 M4 min. Clearance max. C5 50 Nominal outside Single plane mean outside diameter deviation Single radial plane outside diameter variation VDp Shielded/sealed type Mean outside diameter variation diameter Diameter series 3 Dmp VDmp Diameter series 7, 8, 9 Diameter series 0, 1 Diameter series 2, 3, 4 2, 3, 4 0, 1, 2, 3, 4 D 2) 2) 2) 2) 2) 2) 2) 2) 2) mm class 0 class 6 class 5 class 0 class 6 class 5 class 0 class 6 class 5 class 0 class 6 class 5 class 0 class 6 class 0 class 6 2) class 5 over C4 18 Clearance code Unit: µm C3 Table 8-4 Radial internal clearance of extra small/miniature ball bearings Notes 1) Dimension 0.6 mm is included in this category. 2) Applicable to deep groove ball bearings and angular contact ball bearings. 3) Applicable to bearing rings made for matched bearings. Table 8-2(1) Outer ring (outside diameter) CN up to 2.5 5 10 2.5 Remark) When the above values are used as clearance measurements, the values should be corrected by adding the increase of the radial internal clearances caused by the measuring load. The values to be added are shown below. upper lower Bore diameter No. B 010 5 5 class K0 Single inner(outer) ring width deviation 3 Bs, 3 Cs class K0 φD φd 5 5 015 025 d : Nominal bearing bore diameter D : Nominal bearing outside diameter B : Nominal bearing width 0 –13 Outer ring, Kea class K0 class K0 0 –20 Outer ring 0 –13 15 0 –127 class K0 20 Radial internal clearance Bore diameter No. Deep Four point groove type contact type 25 to 41 25 to 38 010 30 to 46 30 to 43 015 10 10 13 Unit: µm class K0 8 20 0 –15 Inner ring class K0 13 0 –15 030 035 Inner ring, Kia Sia, Sea category 1 category 2 category 1 category 2 0 –10 020 6 Radial runout of assembled bearing, max. class K0 category 1 category 2 category 1 category 2 max. Same as the allowable Same as the tolerance of 3 Bs value of VBs for d of the same for d of the bearing same bearing Single plane mean Single plane mean bore diameter outside diameter deviation 3 dmp deviation 3 Dmp 13 25 Same as the tolerance for the radial runout of the inner ring Same as the tolerance for the radial runout of the outer ring 020 30 to 61 30 to 56 025 030 15 25 15 30 Sia, Sea: Assembled bearing ring face runout with receway, max. [Notes] Category 1 specifications are applied to deep groove ball bearings. Category 2 specifications are applied to angular contact bearings and four point contact ball bearings. 41 to 71 41 to 66 035 90 Accuracy and Internal Clearance of Ceramic Bearings and EXSEV Bearings CERAMIC BEARINGS AND 3 Application Examples 1 Clean Environments 2 Vacuum Environments 3 High Temperature Environments 4 Corrosive Environments 5 Magnetic Field Environments 6 Electric Field Environments 7 High Speed Applications ………………………………………………………………………………… 93 …………………………………………………………………………… 97 …………………………………………… 99 …………………………………………………………………… 101 …………………………………………………… 104 ………………………………………………………… 105 ………………………………………………………………… 107 CERAMIC BEARINGS AND 1 Clean Environments 3 1-1 Transfer Robot for Semiconductor and LCD Production Facilities For application in transfer robots for semiconductor and liquid crystal production facilities, bearings are required to be low in particle emissions and have a long service life. Bearings may be delivered incorporated in arm units for improved assemblability and maintainability. Product: K Series Full Complement Hybrid Ceramic Ball Bearing ■ Use conditions Lubrication: Grease or clean pro coating Temperature: Room temp. to 200˚C Ambient pressure: 10–3 Pa 1-3 Chemical Vapor Deposition Equipment Door Opening/Closing Mechanism Full Complement Hybrid Ceramic Ball Bearings and Clean Pro Linear Motion Ball Bearings are widely used for the doors of the chemical vapor deposition (CVD) equipment. ● Applicable to high temperature, vacuum and clean environments Clean Environments 1 Application Examples 3 BEARINGS Product: Full Complement Hybrid Ceramic Ball Bearing Clean Pro Linear Motion Ball Bearing ■ Use conditions Rotational speed: 10 to 200 min–1 Lubrication: Clean pro coating Temperature: 200˚C Ambient pressure: Normal to 10–4 Pa Linear motion ball bearings Motor ● Applicable to vacuum environments and clean environments ● Optimal for machine size reduction Full complement ball bearing Door Bearing unit for application to transfer robots Full complement ball bearing 1-2 Conveyor for Sputtering Equipment Clean Pro Linear Motion Ball Bearings are widely used for the conveyers in sputtering equipment. Product: Clean Pro Linear Motion Ball Bearing 1-4 Chemical Vapor Deposition Machine Clean Pro Cross Roller Way Bearing Units are widely used in CVD machines due to their low gas and particle emissions. ■ Use conditions Product: Clean Pro Cross Roller Way Bearing Unit ■ Use conditions Stroke: 20 mm Stroke: 100 mm Speed: 10 mm/s Lubrication: Clean pro coating Lubrication: Clean pro coating Temperature: 200˚C Ambient pressure: Normal to 10–3 Pa Temperature: 200˚C –5 Ambient pressure: Normal to 10 Deep groove ball bearing Pa Wafer ● Applicable to vacuum environments and clean environments Linear motion ball bearing 93 ● Applicable to vacuum environments and clean environments 94 CERAMIC BEARINGS AND 1 Clean Environments 3 1-5 Etching Machine Bearings used in etching machines must be resistant to halogen, hydrofluoric acid, and other corrosive gasses, as well as low in particle emissions. To meet these requirements, PTFE coated Hybrid Ceramic Bearings are used. Product: Hybrid Ceramic Bearing (with special features) Load: Radial load of 10 N Lubrication: PTFE coating Temperature: Room temp. to 60˚C Ambient pressure: Normal to 10 Product: Hybrid Ceramic Linear Motion Ball Bearing ■ Use conditions Stroke speed: 5 mm/s Lubrication: Clean pro coating Temperature: 200˚C Ambient pressure: Normal pressure Pa Liquid crystal panel press jig Preparatory chamber Reaction chamber ● Resistant to corrosive ambient gases such as halogen and hydrofluoric acid ● Suitable for clean environments thanks to low particle emissions Liquid Crystal Panel Bonding Machine Substrate bonding press jigs for use in furnaces must be low in particle emissions and have a long service life under high temperature conditions. The Clean Pro Hybrid Ceramic Linear Motion Ball Bearings are widely used for such jigs. ■ Use conditions –2 1-7 Clean Environments 1 Application Examples 3 BEARINGS Bearings Arms Door 1-6 Hard disk Sputtering Systems Hard disk sputtering systems have a high temperature vacuum conveyor, in which High temperature Clean Pro Bearings are used. Product: High temperature Clean Pro Bearing ■ Use conditions Rotational speed: 60 min–1 Load: Radial load of 100 to 150 N Lubrication: High temperature Clean pro coating ● Suitable for clean environments thanks to low particle emissions 1-8 Wafer Transfer Device For application in wafer transfer devices, bearings need not only to be low in particle emissions but also resistant to corrosion because of cleaning agent splashes. For such devices, Clean Pro Hybrid Ceramic Linear Way Bearing Units are widely used. Ambient pressure: 10 Product: Hybrid Ceramic Linear Way Bearing Unit (with special features) ■ Use conditions Stroke speed: 350 mm/s Lubrication: Clean pro coating Temperature: Room temp. Ambient pressure: Normal pressure Temperature: Room temp. to 260˚C –5 Linear motion ball bearings Liquid crystal panel Pa Idler ● Applicable to a clean environment under high temperature and vacuum conditions Driving pulley Belt Driven pulley Bracket Linear way bearing Rail ● Suitable for clean environments thanks to low particle emissions ● Corrosion resistant to cleaning agent splashes 95 96 CERAMIC BEARINGS AND 2 Vacuum Environments 3 2-1 Vacuum Evaporation Equipment Bearings used in the planetary section of vacuum evaporation equipment are required to be high in durability under high temperatures, high load (moment) conditions. To ensure a long bearing life under high temperature conditions, High temperature Hybrid Ceramic Bearings with special features are used. Product: High Temperature Hybrid Ceramic Bearing (with special features) ■ Use conditions –1 Rotational speed: 1 to 30 min Lubrication: Molybdenum disulfide or silver X-ray Tube For rotational anode X-ray tubes, Full Complement Ball Bearing Units, which integrate the flange and shaft. These bearing units are required to be resistant to vacuum, good high speed performance, heat resistant, and load capacity. Temperature: 200 to 400˚C –6 ● Improved reliability in vacuum and high temperature environments 2-3 Ambient pressure: 10 Vacuum Environments 2 Application Examples 3 BEARINGS Product: Full Complement Ball Bearing Unit ■ Use conditions Rotational speed: 3 000 to 10 000 min–1 Lubrication: Silver Temperature: 250 to 500˚C –8 to 10 Ambient pressure: 10–5 Pa Pa Hard glass bulb Bearing unit Vibration plate mounting jig 2-2 Turbo Molecular Pump Magnetic bearings are used in turbo molecular pumps driven at extremely high speeds. To protect the blades from fracture in case of a power failure or magnetic failure, touchdown bearing units are used. As touchdown bearings, Full Complement Ceramic Ball Bearings are used to increase the service life of the touchdown bearings under severe hostile conditions. Rotor ● Improved reliability in vacuum and high temperature environments Target Electron gun Product: Full Complement Ceramic Ball Bearing (with special features) ■ Use conditions Rotational speed: 20 000 to 60 000 min–1 Lubrication: Molybdenum disulfide or silver Ambient pressure: 1 Pa ● Improved reliability in vacuum environments 97 98 CERAMIC BEARINGS AND 3 High Temperature Environments 3 3-1 Bogies in Furnaces The bogies, conveyers and other carrier systems used in furnaces are exposed to high temperatures. Because of their high heat resistance, High Temperature Hybrid Ceramic Bearings are used in such applications. Product: High Temperature Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 10 to 500 min –1 Lubrication: Graphite Temperature: 500˚C 3-3 Conveyers Inside Kilns In the kiln that bakes Teflon resin onto the heat rollers of copying machines, conveyor bearings must be low in particle emissions under high temperatures. Because it is structurally difficult to mount bearings accurately, High temperature Hybrid Ceramic Bearings are used for this application, along with aligning rings. High Temperature Environments 3 Application Examples 3 BEARINGS Product: High Temperature Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 3 to 10 min–1 Lubrication: Graphite Temperature: 400 to 500˚C ● Compatible with high temperature environments ● Applicable to high temperature environments 3-2 Corrugated Cardboard Production Facilities In corrugated cardboard production, polyethylene film, which is attached to carton board in advance, is heat bonded by a gas burner in the high temperature gas burner bonding process. The PN Bearings, which have superior heat resistance, are used to support the guide rollers of the belt that carries carton board in this process, thus avoiding contaminating the carton board with grease. Product: PN Bearing ■ Use conditions Rotational speed: 3 000 to 4 000 min–1 3-4 Guide Roller for Tube Annealing Furnaces The guide roll bearings installed inside tube annealing furnaces are used under high temperatures without lubrication. Hybrid Ceramic Bearings are suitable for such applications. Lubrication: Molybdenum disulfide and other means Temperature: 220˚C Product: Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 300 min–1 Temperature: 300˚C ● Compatible with high temperature environments Guide roller (ceramic) Bearing ● Prevention of grease scattering ● Improved durability and reliability under high temperatures 99 100 CERAMIC BEARINGS AND 4 Corrosive Environments 3 4-1 Synthetic Fiber Manufacturing System Acid solution, alkaline solution, water, and other liquids are used in synthetic fiber yarn reinforcing processes. Corrosion Resistant Hybrid Ceramic Bearings are applied in such corrosive environments. Product: Corrosion Resistant Hybrid Ceramic Bearing Aluminum Foil Electrolytic Capacitor Production Facility In an aluminum foil electrolytic capacitor production facility, a strong acid solution is used to treat the aluminum foils. High Corrosion Resistant Ceramic Bearings are widely used in such highly corrosive environments. ■ Use conditions Rotational speed: 20 to 100 min 4-3 –1 Lubrication: Chemical solution Corrosive Environments 4 Application Examples 3 BEARINGS Product: High Corrosion Resistant Ceramic Bearing ■ Use conditions Rotational speed: 50 min–1 Lubrication: Chemical solution Temperature: Room temp. to 90°C (hydrochloric acid and sulfuric acid) ● Corrosion resistance under acid solution, alkaline solution and water Temperature: 90°C Yarn Roller Aluminum foil Chemical solution Chemical solution (Hydrochloric acid or sulfuric acid) ● Corrosion resistance to strong acid solution Roller Roller 4-2 Centrifugal Blood Separator Corrosion resistance is required of bearings to be used in centrifugal blood separators especially to physiological saline. Hybrid Ceramic Bearings with bearing rings coated with a corrosion resistant film are suitable for such corrosive environments. Product: Hybrid Ceramic Bearing (with special coating) 4-4 Liquid Crystal Polarizing Film Production Facility Liquid crystal polarizing film production facilities use acid solution, alkaline solution, dying solution, distilled water, and other solutions. In such corrosive environments, Corrosion Resistant Hybrid Ceramic Bearings are widely used. ■ Use conditions Rotational speed: 20 000 min–1 Lubrication: Grease Temperature: –10 to 10°C Product: Corrosion Resistant Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 80 min–1 Lubrication: Chemical solution Temperature: Room temp. to 80°C ● Corrosion resistance to physiological saline Supernatant liquid outlet High frequency motor Shaft Spherical plain bearing Ceramic bearing Rotor Ball bearings Film coil Mechanical seal Ball bearing & Spherical plain bearing Sample inlet Film rewinding coil Rotor ● Corrosion resistance to solutions such as acid solution, alkaline solution, dying solution, and distilled water Chemical solution Bearing mounted section Mechanical seal 101 102 CERAMIC BEARINGS AND 4 Corrosive Environments 5 Magnetic Field Environments 3 4-5 Wafer Cleaner Spin Dryer In semiconductor wafer cleaning processes, wafers are cleaned in cleansing chemicals, rinsing liquids, distilled water, and other liquids before drying. Because of their high corrosion resistance, Corrosion Resistant Hybrid Ceramic Bearings are widely used in wafer cleaners. Product: Corrosion Resistant Hybrid Ceramic Bearing 5-1 Electron Beam Exposure Machine The bearings in semiconductor production electron beam exposure machines are exposed to strong magnetic fields. Because of their non-magnetic characteristics, Ceramic Bearings are used in such machines. ■ Use conditions –1 Rotational speed: 2 000 to 3 000 min Lubrication: Grease Temperature: Room temp. Magnetic Field Environments 5 Application Examples 3 BEARINGS Product: Ceramic Bearing ■ Use conditions Rotational speed: 100 min–1 Lubrication: Grease Temperature: Room temp. Ambient pressure: 10–5 Pa Container Bearing Exhaust Flywheel HEPA filter Flywheel Container Exhaust ● Compatible with vacuum, strong magnetic field environments ● Corrosion resistance to solutions such as cleaning chemicals, rinsing liquids, and distilled water 4-6 Chemical Mechanical Polishing Process Cleaner In the semiconductor multilayer production process, each wafer surface should be treated to maintain evenness. This process uses chemical mechanical polishing equipment, and the cleaner attached to the equipment uses Corrosion Resistant Ceramic Bearings. Product: Corrosion Resistant Ceramic Bearing ■ Use conditions 5-2 Ultrasonic Motor in Magnetic Resonance Imagers The motors installed in magnetic resonance imagers (MRI) use magnetism insensitive Ceramic Bearings. Product: Ceramic Bearing ■ Use conditions Rotational speed: 100 min–1 Rotational speed: 500 min–1 Lubrication: Fluorine polymer Lubrication: Grease Temperature: Room temp. Temperature: Room temp. ● Compatible with strong magnetic field environments ● Corrosion resistance to corrosive solutions 103 104 CERAMIC BEARINGS AND 6 Electric Field Environments 3 6-1 Aerogenerator Aerogenerators are strongly required to operate for extensive periods of time without the need of maintenance. However, bearings used in generators are subject to electrical pitting, which may cause the bearings to break down. Hybrid Ceramic Bearings, which have superior durability and reliability, are widely used in such aerogenerators. Product: Hybrid Ceramic Bearing Motor Bearings used in motors are susceptible to electrical pitting. Hybrid Ceramic Bearings are widely used to prevent such pitting. ■ Use conditions Rotational speed: 2 700 min 6-3 –1 Electric Field Environments 6 Application Examples 3 BEARINGS Product: Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 5 000 min–1 Lubrication: Grease Lubrication: Grease Temperature: Below freezing point to approx. 60˚C Temperature: –10 to 120˚C Bearing location: Generators ● Prevention of electrical pitting ● Prevention of electrical pitting ● Extension of grease service life (three times longer than Koyo steel bearings) 6-2 DVD Sputtering Machine To improve reliability further, Hybrid Ceramic Bearings are used. Product: Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 300 min–1 Lubrication: Grease ● Insulation Temperature: Room temp. 6-4 Photographic Film Production Facilities A photographic film production line treats film surfaces by applying a high voltage. Hybrid Ceramic Bearings are widely used in such environments, because the ceramic inner ring and balls serve as insulators. Product: Hybrid Ceramic Bearing (with special features) ■ Use conditions Rotational speed: 200 min–1 Lubrication: Grease Temperature: Room temp. ● Insulation under high voltage environments High voltage 105 106 CERAMIC BEARINGS AND 7 High Speed Applications 3 7-1 Turbocharger Bearings that support the spindle of turbochargers should have good acceleration response characteristics and high durability under low viscosity, contaminated oil. Because of their high reliability in these respects, Hybrid Ceramic Bearings are widely used for this application. Product: Hybrid Ceramic Bearing ■ Use conditions –1 Rotational speed: 180 000 to 210 000 min Spindle for Machine Tool Machine tool spindle bearings are required to have superior rotational performance at extremely high speeds, quick acceleration/ deceleration, high rigidity, and reduced temperature rises. Hybrid Ceramic Bearings, which satisfy these requirements, are widely used in this application. ● 20% to 30% reduction in temperature rises ● The upper limit of the rotational speed range is 1.2 to 1.5 times higher (compared with Koyo steel bearings). 107 Polygon Scanner Motor Hybrid Ceramic Bearings, which exhibit superior high speed performance, are widely used in high speed polygon scanner motors. Product: Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 26 000 min–1 or higher Lubrication: Grease Lubrication: Grease Temperature: 350˚C ● Three times longer service life than that of steel bearings ● Acceleration response up 20% ● An 80% reduction in oil supply 7-2 7-3 High Speed Applications 7 Application Examples 3 BEARINGS ● Excellent reliability in high speed rotation Product: Hybrid Ceramic Bearing (High Ability Angular Contact Ball Bearing) ■ Use conditions Rotational speed: 25 000 min–1 (dmn = 2.75 ✕ 106) 7-4 Switched Reluctance Motor For high speed, high efficiency switched reluctance (SR) motors, which do not use coils or permanent magnets, Hybrid Ceramic Bearings are applied. Lubrication: Oil or grease Product: Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 30 000 min–1 Lubrication: Grease Spindle power: 75 kW ● Excellent reliability in high speed rotation 108 CERAMIC BEARINGS AND 7 High Speed Applications 3 7-5 Steel Wire Stranding Machine Steel wires for radial tires are produced by stranding steel wires to attain the required strength. In steel wire stranding machines, which involve high speed rotation, Hybrid Ceramic Bearings are used for improved service life and stability. Product: Hybrid Ceramic Bearing Rotational speed: 6 000 min –1 Jet Electrostatic Coating Machine In a jet electrostatic coating machine, grease may escape from the spray nozzle due to the air motor, affecting the quality of the paint to be coated. To resolve this problem, Hybrid Ceramic Bearings that do not use grease are used. Product: Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 10 000 min–1 or higher Lubrication: Grease Lubrication: Oil or grease Ball bearings Spindle Spindle Wire stranding section 7-6 Inline Skates Because of their low running torque and high durability, Hybrid Ceramic Bearings are widely used in speed skates. ■ Use conditions Ball bearings ● Reduced temperature rises ● Reliable durability 7-7 High Speed Applications 7 Application Examples 3 BEARINGS Product: Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 20 000 min–1 Lubrication: Fluorine polymer ● Low torque and improved durability 7-8 Micro Gas Turbine Generator The world's smallest gas turbine generators emit clean exhaust emissions and hence are friendly to the environment. Hybrid Ceramic Bearings are used in these generators because they are low in vibration and noise generation, and have excellent high speed performance. Product: Hybrid Ceramic Bearing ■ Use conditions Rotational speed: 100 000 min–1 (dmn = 2.22 ✕ 106) Lubrication: Oil Temperature: 200˚C Turbine Electrostatic coating spray nozzle Generator rotor Generator stator Bell-like structure view ● Prevention of grease scattering ● Prevention of paint contamination 109 ● Improved reliability in high speed rotation Ball bearing Ball bearing 110 CERAMIC BEARINGS AND 7 High Speed Applications Application Examples 3 BEARINGS 7-9 Fuel Injection System Control Valve The common rail system (fuel injection system), which enables diesel engines to feature high power, good fuel economy and low emissions, is equipped with Ceramic Balls in the control valves. 4 Product: Ceramic Ball ■ Use conditions Maximum pressure: 135 MPa ● Compatible with high pressure fuel injection thanks to improved wear resistance and seizure resistance Ceramic ball Solenoid valve 135 MPa Nozzle Injection 111 Supplementary Tables 1 Shaft Tolerances 2 Housing Bore Tolerances 3 Numerical Values for Standard ............................................................................................................................. 113 .......................................................................................... 115 Tolerance Grades IT 4 Steel Hardness Conversion 5 SI Units and Conversion Factors 6 Inch/millimeter Conversion 7 Cleanliness Classes ............................................................................................................... 117 .................................................................................. 118 ............................................................. 119 ................................................................................... 123 .............................................................................................................. 124 Supplementary Tables 4 BEARINGS Supplementary table 1 Shaft tolerances (deviation from nominal dimensions) Nominal shaft diameter Unit: µm Nominal shaft diameter Deviation classes of shaft diameter (mm) over (mm) up to 3 6 6 10 10 18 18 30 30 50 50 80 80 120 180 250 315 400 500 630 120 180 250 315 400 500 630 800 800 1 000 d6 − 30 − 38 − 40 − 49 − 50 − 61 − 65 − 78 − 80 − 96 e6 − 20 − 28 − 25 − 34 − 32 − 43 − 40 − 53 − 50 − 66 −100 − −119 − −120 − −142 − f6 − 10 − 18 − 13 − 22 − 16 − 27 − 20 − 33 − 25 − 41 60 79 − 72 94 − − − −145 − 85 − −170 −110 − −170 −100 − −199 −129 − −190 −110 − −222 −142 − −210 −125 − −246 −161 − −230 −135 − −270 g5 − − − − − − − − − − 30 49 − 36 58 − 43 68 50 79 − − − − − − 56 88 − 62 98 − − −175 68 −108 −260 −145 − −304 − − − g6 4 9 5 11 6 14 7 16 9 20 − 10 23 − 12 27 − 14 32 15 35 − − − − − − − − − − − − − − − 17 40 − 18 43 − 20 47 − −189 76 −120 − −290 −160 − −340 −210 80 −130 − −320 −170 − −376 −226 86 −142 − − − − − − − − − − 4 12 5 14 6 17 7 20 9 25 10 29 12 34 14 39 15 44 17 49 18 54 20 60 h5 h6 − 0 5 0 6 0 8 0 9 − 0 11 − 0 13 − 0 15 − − − 0 18 − 0 20 − − 0 23 − 0 25 − 0 27 22 66 − 24 74 − 26 82 − − 0 11 0 13 0 16 h7 0 − 12 0 − 15 0 − 18 0 − 21 0 − 25 h8 0 − 18 0 − 22 0 − 27 0 − 33 0 − 39 h9 0 − 30 0 − 36 0 − 43 0 − 52 0 − 62 h10 0 − 48 0 − 58 0 − 70 0 − 84 0 −100 − 0 19 − 0 30 − 0 46 − 0 74 − 0 22 − 0 35 − 0 54 − 0 87 − − − − − − 0 8 0 9 0 25 0 29 − 0 32 − 0 36 − 0 40 − 0 44 − 0 50 − 0 56 − − 0 40 0 46 − − 0 63 0 72 js5 js6 js7 ± 2.5 ± 4 ± 6 ± 3 ± 4.5 ± 7 ± 4 ± 5.5 ± 9 ± 4.5 ± 6.5 ±10 ± 5.5 ± 8 ±12 0 −120 ± 6.5 ± 9.5 ±15 0 −140 ± 0 0 −100 −160 0 0 −115 −185 ± 7.5 9 ±10 − 0 52 − 0 81 0 −130 0 −210 ±11.5 − 0 57 − 0 89 0 −140 0 −230 ±12.5 − 0 63 − 0 97 0 −155 0 −250 ±13.5 − 0 70 0 −110 0 −175 0 −280 − − 0 80 0 −125 0 −200 0 −320 − − 0 90 0 −140 0 −230 0 −360 − ±11 ±12.5 ±14.5 ±16 ±18 ±20 ±22 ±25 ±28 ±17 ±20 ±23 ±26 ±28 ±31 ±35 ±40 ±45 j5 + 3 − 2 + 4 − 2 + 5 − 3 + 5 − 4 + 6 − 5 j6 + 6 − 2 + 7 − 2 + 8 − 3 + 9 − 4 +11 − 5 k5 + 6 + 1 + 7 + 1 + 9 + 1 +11 + 2 +13 + 2 k6 + 9 + 1 +10 + 1 +12 + 1 +15 + 2 +18 + 2 k7 +13 + 1 +16 + 1 +19 + 1 +23 + 2 +27 + 2 m5 + 9 + 4 +12 + 6 +15 + 7 +17 + 8 +20 + 9 m6 +12 + 4 +15 + 6 +18 + 7 +21 + 8 +25 + 9 m7 + 16 + 4 + 21 + 6 + 25 + 7 + 29 + 8 + 34 + 9 n5 +13 + 8 +16 +10 +20 +12 +24 +15 +28 +17 n6 + 16 + 8 + 19 + 10 + 23 + 12 + 28 + 15 + 33 + 17 6 7 +12 +15 +21 +32 +24 +30 + +33 + 2 +11 +11 + 41 11 +20 + 6 9 +13 +38 +28 +35 + +38 + 3 +13 +13 + 48 13 +23 + + − + − − − 7 9 + 2 +18 + 3 7 +14 +21 −11 −11 + + 3 7 +16 +24 −13 −13 + + 7 −16 ±16 7 −18 ±18 7 −20 ±20 − − + + + − − − − 4 +27 + 4 +29 + 4 +32 + 5 − − − 2 + +25 3 + +28 3 + +33 4 + +36 4 + +40 4 + +45 5 + + + +43 +33 +40 + 3 +15 +15 + + +50 +37 +46 + 4 +17 +17 + + 55 15 63 17 +56 +43 +52 + 4 +20 +20 + +61 +46 +57 + 4 +21 +21 + +68 +50 +63 + 5 +23 +23 + +70 + +26 + +80 +110 +30 + +90 +124 +34 + + + + +44 +70 0 0 +50 +80 0 0 +56 +90 0 0 − − − +45 + +27 + +51 + +31 + 72 20 +57 + +34 + 78 21 +62 + +37 + 86 23 +67 + +40 + 96 26 30 34 − − − p6 + 20 + 12 + 24 + 15 + 29 + 18 + 35 + 22 + 42 + 26 39 20 + 45 23 + 52 27 60 31 + + + + + + 51 32 59 37 68 43 79 50 66 34 + 73 37 + 80 40 +108 88 44 +122 +100 +138 + + + 50 + + + + + 88 56 98 62 68 78 88 +112 +156 56 +100 + r6 + 23 + 15 + 28 + 19 + 34 + 23 + 41 + 28 + 50 + 34 + 60 + 41 + 62 + 43 + 73 + 51 + 76 + 54 + 88 + 63 + 90 + 65 + 93 + 68 +106 + 77 +109 + 80 +113 + 84 +126 + 94 +130 + 98 +144 +108 +150 +114 +166 +126 +172 +132 +194 +150 +199 +155 +225 +175 +235 +185 +266 +210 +276 +220 r7 + 27 + 15 + 34 + 19 + 41 + 23 + 49 + 28 + 59 + 34 + 71 + 41 + 73 + 43 + 86 + 51 + 89 + 54 +103 + 63 +105 + 65 +108 + 68 +123 + 77 +126 + 80 +130 + 84 +146 + 94 +150 + 98 +165 +108 +171 +114 +189 +126 +195 +132 +220 +150 +225 +155 +255 +175 +265 +185 +300 +210 +310 +220 over up to 3 6 6 10 10 18 18 30 30 50 50 65 65 80 80 100 100 120 120 140 140 160 160 180 180 200 200 225 225 250 250 280 280 315 315 355 355 400 400 450 450 500 500 560 560 630 630 710 710 800 800 900 900 1 000 4 (Refer.) 3 dmp1) of bearing (class 0) Shaft tolerances CERAMIC BEARINGS AND 0 8 0 − 8 0 − 8 0 − 10 0 − 12 − − 0 15 − 0 20 − 0 25 − 0 30 − 0 35 − 0 40 − 0 45 − 0 50 − 0 75 0 −100 Note 1) 3 dmp : single plane mean bore diameter deviation 113 114 Supplementary Tables 4 BEARINGS Supplementary table 2 Housing bore tolerances (deviation from nominal dimensions) Nominal bore diameter Unit: µm Nominal bore diameter Deviation classes of housing bore diameter (mm) over (mm) up to 10 18 18 30 30 50 50 80 80 120 180 250 315 400 500 630 120 180 250 315 400 500 630 800 800 1 000 1 000 1 250 E6 + 43 + 32 + 53 + 40 + 66 + 50 + + + + F6 + 27 + 16 + 33 + 20 + 41 + 25 79 60 + 94 72 + + + +110 + 85 + + +129 + +100 + +142 + +110 + +161 + F7 + 34 + 16 + 41 + 20 + 50 + 25 49 30 + 58 36 + 68 43 79 50 + + + + + + G6 + 17 + 6 + 20 + 7 + 25 + 9 60 30 + 71 36 + 83 43 96 50 + + + + + + 88 56 +108 + 56 + +119 + +125 + 98 62 62 + +175 +108 +131 + +135 + 68 + +189 +120 +146 + +145 + 76 + +210 +130 +160 + +160 + 80 + +226 +142 +176 + +170 + 86 + +261 +164 +203 + +195 + 98 + 68 76 80 86 98 + + + + + + + G7 + 24 + 6 + 28 + 7 + 34 + 9 H6 +11 0 +13 0 +16 0 H7 + 18 0 + 21 0 + 25 0 40 10 +19 + 47 12 +22 29 10 + 34 12 + 39 14 44 15 + + + + + + 49 17 + 54 18 + 60 20 + 66 22 + 54 14 61 15 0 0 +25 +29 75 18 +36 83 20 +40 92 22 +44 74 24 +104 +50 82 26 +116 94 28 +133 + + + + + 24 26 28 + 0 +32 + + 0 69 17 + + H8 + 27 0 + 33 0 + 39 0 30 0 + 35 0 + 40 0 46 0 + + +13 +18 6 -12 87 0 +140 +16 +22 6 -13 54 0 + 63 0 72 0 0 0 +100 +160 0 0 +115 +185 0 0 89 0 +140 +230 0 0 97 0 +155 +250 0 0 70 0 +110 +175 +280 0 0 0 80 0 +125 +200 +320 0 0 0 90 0 +140 +230 +360 0 0 0 +66 +105 +165 +260 +420 0 0 0 0 0 0 + 0 + 0 +56 0 + + +120 + 0 + 63 0 74 0 46 0 0 0 + J7 +10 - 8 +12 - 9 +14 -11 +210 + 57 0 J6 + 6 - 5 + 8 - 5 +10 - 6 +130 0 + H10 + 70 0 + 84 0 +100 0 81 0 + 52 0 H9 + 43 0 + 52 0 + 62 0 - - +18 +26 7 -14 - +22 +30 7 -16 - +25 +36 7 -16 +29 +39 7 -18 +33 +43 7 -20 - - - − − − − − − − − JS5 JS6 JS7 ± 4 ± 5.5 ± ± 4.5 ± 6.5 ±10 ± 5.5 ± 8 ±12 ± 6.5 ± 9.5 ±15 ± ± 7.5 9 ±10 ±11.5 ±12.5 ±13.5 − − − − ±11 ±12.5 ±14.5 ±16 ±18 ±20 ±22 ±25 ±28 ±33 9 ±17 ±20 ±23 ±26 ±28 ±31 ±35 ±40 ±45 ±52 K5 + 2 - 6 + 1 - 8 + 2 - 9 K6 + 2 - 9 + 2 -11 + 3 -13 K7 + 6 - 12 + 6 - 15 + 7 - 18 M5 - 4 -12 - 5 -14 - 5 -16 M6 - 4 - 15 - 4 - 17 - 4 - 20 M7 0 - 18 0 - 21 0 - 25 N5 - 9 -17 -12 -21 -13 -24 N6 - 9 - 20 - 11 - 24 - 12 - 28 3 -10 + 4 -15 + 9 21 6 -19 - 5 24 -15 - - 0 30 -28 - 2 -13 + 4 -18 + 10 25 8 -23 -18 - - 0 35 -33 - + + 3 -15 + + 2 -18 4 -21 + - + 2 -25 + − − − − - + 3 -22 + + 5 + + - -24 + 3 -20 + - 5 -27 + 7 -29 + 8 -32 + 12 28 13 33 - - 9 -27 - - - - -11 - -31 - 16 36 -13 - -36 - 17 40 -14 - -39 - -16 - - 18 45 -43 - - 0 70 − - 0 80 − 0 -56 - 0 90 − 0 -66 0 -105 − 0 -44 0 -50 - - 6 28 8 33 8 37 9 41 10 46 10 50 - - 0 40 0 46 -21 - -39 - -25 - -45 - -27 - - 0 52 -50 - -30 - - 0 57 -55 - -33 - - 0 63 -60 - 26 70 - 26 96 − 30 80 30 -110 − 34 90 34 -124 − 40 -106 40 -145 − - - - - - 16 38 20 45 22 51 - - - 26 62 - 27 67 - 44 88 9 39 - 10 45 - 12 52 14 60 - - - - 17 80 - - 36 61 41 70 - - - 24 59 28 68 33 79 45 -108 44 -114 78 -122 78 -148 50 -100 50 -130 88 -138 88 -168 56 -112 56 -146 -100 -100 -156 -190 66 -132 66 -171 -120 -120 -186 -225 - - 30 52 - 21 51 55 95 - 16 73 - - - - 26 45 51 87 - 14 66 P7 - 11 - 29 - 14 - 35 - 17 - 42 - - - - - - 25 57 - - - P6 - 15 - 26 - 18 - 31 - 21 - 37 47 79 - - 14 33 N7 - 5 - 23 - 7 - 28 - 8 - 33 - - - - - - - - - - - 36 88 41 98 - - - over R7 - 16 10 - 34 - 20 18 - 41 - 25 30 - 50 - 30 50 - 60 - 32 65 - 62 - 38 80 - 73 - 41 100 - 76 - 48 120 - 88 - 50 140 - 90 - 53 160 - 93 - 60 180 -106 - 63 200 -109 - 67 225 -113 - 74 250 -126 - 78 280 -130 - 87 315 -144 - 93 355 -150 -103 400 -166 -109 450 -172 -150 500 -220 -155 560 -225 -175 630 -255 -185 710 -265 -210 800 -300 -220 900 -310 -250 1 000 -355 -260 1 120 -365 up to 18 30 50 4 (Refer.) 3 Dmp1) of bearing (class 0) - 0 8 0 9 - 0 11 - 0 13 - 0 15 - 65 80 100 120 140 160 180 Housing bore tolerances CERAMIC BEARINGS AND (up to150) - 0 18 (over 150) - 0 25 - 0 30 - 0 35 - 0 40 - 0 45 - 0 50 - 0 75 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1 000 1 120 1 250 0 -100 0 -125 Note 1) 3 Dmp : single plane mean outside diameter deviation 115 116 CERAMIC BEARINGS AND BEARINGS 4 4 Basic size (mm) over Supplementary table 4 Rockwell Standard tolerance grades (IT) 1 2 3 4 5 6 7 8 9 10 11 12 13 Tolerances (µm) up to 141) 151) 161) 171) 181) Tolerances (mm) − 3 0.8 1.2 2 3 4 6 10 14 25 40 60 0.10 0.14 0.26 0.40 0.60 1.00 1.40 3 6 1 1.5 2.5 4 5 8 12 18 30 48 75 0.12 0.18 0.30 0.48 0.75 1.20 1.80 6 10 1 1.5 2.5 4 6 9 15 22 36 58 90 0.15 0.22 0.36 0.58 0.90 1.50 2.20 10 18 1.2 2 3 5 8 11 18 27 43 70 110 0.18 0.27 0.43 0.70 1.10 1.80 2.70 18 30 1.5 2.5 4 6 9 13 21 33 52 84 130 0.21 0.33 0.52 0.84 1.30 2.10 3.30 30 50 1.5 2.5 4 7 11 16 25 39 62 100 160 0.25 0.39 0.62 1.00 1.60 2.50 3.90 50 80 2 3 5 8 13 19 30 46 74 120 190 0.30 0.46 0.74 1.20 1.90 3.00 4.60 80 120 2.5 4 6 10 15 22 35 54 87 140 220 0.35 0.54 0.87 1.40 2.20 3.50 5.40 120 180 3.5 5 8 12 18 25 40 63 100 160 250 0.40 0.63 1.00 1.60 2.50 4.00 6.30 180 250 4.5 7 10 14 20 29 46 72 115 185 290 0.46 0.72 1.15 1.85 2.90 4.60 7.20 250 315 6 8 12 16 23 32 52 81 130 210 320 0.52 0.81 1.30 2.10 3.20 5.20 8.10 315 400 7 9 13 18 25 36 57 89 140 230 360 0.57 0.89 1.40 2.30 3.60 5.70 8.90 400 500 8 10 15 20 27 40 63 97 155 250 400 0.63 0.97 1.55 2.50 4.00 6.30 9.70 500 630 − − − − − 44 70 110 175 280 440 0.70 1.10 1.75 2.80 4.40 7.00 11.00 630 800 − − − − − 50 80 125 200 320 500 0.80 1.25 2.00 3.20 5.00 8.00 12.50 800 1 000 − − − − − 56 90 140 230 360 560 0.90 1.40 2.30 3.60 5.60 9.00 14.00 1 000 1 250 − − − − − 66 105 165 260 420 660 1.05 1.65 2.60 4.20 6.60 10.50 16.50 1 250 1 600 − − − − − 78 125 195 310 500 780 1.25 1.95 3.10 5.00 7.80 12.50 19.50 1 600 2 000 − − − − − 92 150 230 370 600 920 1.50 2.30 3.70 6.00 9.20 15.00 23.00 2 000 2 500 − − − − − 110 175 280 440 700 1 100 1.75 2.80 4.40 7.00 11.00 17.50 28.00 2 500 3 150 − − − − − 135 210 330 540 860 1 350 2.10 3.30 5.40 8.60 13.50 21.00 33.00 Note 1) Standard tolerance grades IT 14 to IT 18 (incl.) shall not be used for basic sizes less than or equal to 1 mm. 117 Steel hardness conversion Brinell C-scale 1471.0 N Vicker's 68 67 66 940 900 865 65 64 63 62 61 832 800 772 746 720 60 59 58 57 56 697 674 653 633 613 55 54 53 52 51 595 577 560 544 528 50 49 48 47 46 513 498 484 471 458 45 44 43 42 41 446 434 423 412 402 40 39 38 37 36 Rockwell Tungsten carbide ball Standard ball A-scale 588.4 N B-scale 980.7 N Numerical values for standard tolerance grades IT and Steel hardness conversion Supplementary Tables Supplementary table 3 Numerical values for standard tolerance grades IT Shore 85.6 85.0 84.5 97 95 92 739 722 705 688 670 83.9 83.4 82.8 82.3 81.8 91 88 87 85 83 654 634 615 595 577 81.2 80.7 80.1 79.6 79.0 81 80 78 76 75 − − − 500 487 560 543 525 512 496 78.5 78.0 77.4 76.8 76.3 74 72 71 69 68 475 464 451 442 432 481 469 455 443 432 75.9 75.2 74.7 74.1 73.6 67 66 64 63 62 421 409 400 390 381 73.1 72.5 72.0 71.5 70.9 60 58 57 56 55 392 382 372 363 354 371 362 353 344 336 70.4 69.9 69.4 68.9 68.4 − − − − (109.0) 54 52 51 50 49 35 34 33 32 31 345 336 327 318 310 327 319 311 301 294 67.9 67.4 66.8 66.3 65.8 (108.5) (108.0) (107.5) (107.0) (106.0) 48 47 46 44 43 30 29 28 27 26 302 294 286 279 272 286 279 271 264 258 65.3 64.7 64.3 63.8 63.3 (105.5) (104.5) (104.0) (103.0) (102.5) 42 41 41 40 38 25 24 23 22 21 266 260 254 248 243 253 247 243 237 231 62.8 62.4 62.0 61.5 61.0 (101.5) (101.0) 100.0 99.0 98.5 38 37 36 35 35 20 (18) (16) (14) (12) 238 230 222 213 204 226 219 212 203 194 60.5 − − − − 97.8 96.7 95.5 93.9 92.3 34 33 32 31 29 (10) ( 8) ( 6) ( 4) ( 2) ( 0) 196 188 180 173 166 160 187 179 171 165 158 152 90.7 89.5 87.1 85.5 83.5 81.7 28 27 26 25 24 24 118 CERAMIC BEARINGS AND BEARINGS 4 4 SI units Angle rad [radian(s)] °[degree(s)] ′[minute(s)] ″[second(s)] Length m [meter(s)] Å Area Volume Time m2 m3 s [second(s)] Angular velocity rad/s Velocity m/s Acceleration m/s2 Frequency Hz [hertz] Rotation s −1 frequency Mass Note 1) 119 Other Units 1) Mass kg [kilogram(s)] Supplementary table 5(2) Conversion into SI units ✽ ✽ ✽ Conversion from SI units SI units and conversion factors Mass SI units 1°=π/180 rad 1′=π/10 800 rad 1″=π/648 000 rad 1 rad=57.295 78° Density kg/m3 1Å=10−10 m=0.1 nm=100pm 1 µ =1 µ m 1 in=25.4 mm 1 ft=12 in=0.304 8 m 1 yd=3 ft=0.914 4 m 1 mile=5 280 ft=1 609.344 m 1 m=1010 Å Linear density kg/m [Angstrom unit] µ [micron(s)] in [inch(es)] ft [foot(feet)] yd [yard(s)] mile [mile(s)] Momentum kg・m/s a [are(s)] ha [hectare(s)] acre [acre(s)] 1 a=100m2 1 ha=104 m2 1 acre=4 840 yd2=4 046.86 m2 1 km2=247.1 acre r, L [liter(s)] ✽ cc [cubic centimeters] gal (US) [gallon(s)] floz (US) [fluid ounce(s)] barrel (US) [barrels(US)] 1r=1 dm3=10−3 m3 1 cc=1 cm3=10−6 m3 1 gal (US)=231 in3=3.785 41 dm3 1 floz (US)=29.573 5 cm3 1 barrel (US)=158.987 dm3 1 m3=103r 1 m3=106 cc 1 m3=264.17 gal 1 m3=33 814 floz 1 m3=6.289 8 barrel min [minute(s)] h [hour(s)] d [day(s)] 1 m=39.37 in 1 m=3.280 8 ft 1 m=1.093 6 yd 1 km=0.621 4 mile kg・m2/s Moment of inertia kg・m2 Force N [newton(s)] 1 kn=1 852 m/h 1 km/h=0.539 96 kn 1 G=9.806 65 m/s2 1 m/s2=0.101 97 G c/s [cycle(s)/second] 1 c/s=1 s rpm [revolutions per minute] min−1 ✽ r/min 1 rpm=1/60 s−1 t lb gr oz ton ton car [ton(s)] [pound(s)] [grain(s)] [ounce(s)] (UK) [ton(s) (UK)] (US) [ton(s) (US)] [carat(s)] ✽ : Unit can be used as an SI unit. No asterisk : Unit cannot be used. N・m [Newton meter(s)] ✽ −1=1 ✽ Pressure, Normal stress Hz 1 t=103 kg 1 lb=0.453 592 37 kg 1 gr=64.798 91 mg 1 oz=1/16 lb=28.349 5 g 1 ton (UK)=1 016.05 kg 1 ton (US)=907.185 kg 1 car=200 mg Conversion from SI units Angular momentum ✽ ✽ ✽ G Conversion into SI units Moment of momentum, Moment of force kn [knot(s)] m/h Other Units 1) SI units and conversion factors Supplementary Tables Supplementary table 5(1) SI units and conversion factors 1 s−1=60 rpm dyn kgf gf tf lbf [dyne(s)] [kilogram-force] [gram-force] [ton-force] [pound-force] gf・cm kgf・cm kgf・m tf・m ft・lbf Viscosity 1 gf・cm 1 kgf・cm 1 kgf・m 1 tf・m 1 ft・lbf 65×10−5 N・m =9.806 65×10−2 N・m =9.806 65 N・m =9.806 65×103 N・m =1.355 82 N・m 1 gf/ cm2 =9.806 65×10 Pa 1 kgf/mm2 =9.806 65×106 Pa 1 kgf/m2 =9.806 65 Pa =6 894.76 Pa 1 lbf/in2 1 bar=105 Pa 1 at=1 kgf/cm2=9.806 65×104 Pa 1 mH2O=9.806 65×103 Pa 1 atm =101 325 Pa mHg [meter mercury column] 101 325 Pa 0.76 1 Torr =1 mmHg=133.322 Pa Pa・s P [poise] [pascal second] kgf・s/m2 Kinematic viscosity m2/s Surface tension N/m St [stokes] 1 mHg 1 N=105 dyn 1 N=0.101 97 kgf 1 N=0.224 809 lbf =9.806 Pa gf/ cm2 [Pascal(s)] kgf/mm2 2 {1 Pa=1 N/m } kgf/m2 lbf/in2 bar [bar(s)] at [engineering air pressure] mH2O, mAq [meter water column] atm [atmosphere] Torr [torr] 1kg=2.204 6 lb 1 g=15.432 4 gr 1kg=35.274 0 oz 1 t=0.984 2 ton (UK) 1 t=1.102 3 ton (US) 1 g=5 car 1 dyn =10−5 N 1 kgf =9.806 65 N 1 gf =9.806 65×10−3 N 1 tf =9.806 65×103 N 1 lbf =4.448 22 N 1 N・m=0.101 97 kgf・m 1 N・m=0.737 56 ft・lbf 1 MPa 1 Pa 1 Pa 1 Pa 97 kgf/mm2 =0.101 97 kgf/m2 =0.145×10−3 lbf/in2 =10−2 mbar =0.101 = 10−2 P=1 cP=1 mPa・s 1 kgf・s/m2=9.806 65 Pa・s 1 Pa=7.500 6×10−3 Torr 1 Pa・s=0.101 97 kgf・s/m2 10−2 St=1 cSt=1 mm2/s 120 CERAMIC BEARINGS AND BEARINGS 4 4 Mass SI units Work, Energy J [joule(s)] {1 J=1 N・m} Power W [watt(s)] {1 W=1 J/s} Other Units 1) eV [electron volt(s)] erg [erg(s)] kgf・m ft・lbf Conversion into SI units ✽ erg/s [ergs per second] kgf・m/s PS [French horse-power] HP [horse-power (British)] ft・lbf/s Thermo-dynamic temperature Celsius temperature Supplementary table 5(4) Conversion from SI units 1 eV=(1.602 189 2± 0.000 004 6)×10−19 J 1 erg=10−7 J 1 kgf・m =9.806 65 J 1 ft・lbf =1.355 82 J 1 J=107 erg 1 J=0.101 97 kgf・m 1 J=0.737 56 ft・lbf =10−7 1 erg/s W 1 kgf・m/s=9.806 65 W 1 PS=75 kgf・m/s=735.5 W 1 HP=550 ft・lbf/s=745.7 W 1 ft・lbf/s=1.355 82 W 1 W=0.101 97 kgf・m/s 1 W=0.001 36 PS 1 W=0.001 34 HP ℃ [Celsius(s)] ˚F [degree(s) Fahrenheit] t° F= 5 (t−32)℃ 9 t℃=( K −1 Heat J [joule(s)] {1 J=1 N・m} 121 Electric current A [ampere(s)] Electric charge, C [coulomb(s)] Quantity of electricity {1 C=1 A・s} Tension, V [volt(s)] {1 V=1 W/A} Other Units 1) A・h Conversion into SI units ✽ Conversion from SI units 1 A・h=3.6 kC Capacitance F [farad(s)] {1 F=1 C/V} Magnetic field strength A/m Oe [oersted(s)] 103 1 Oe= A/m 4π 1 A/m=4 π ×10−3 Oe Magnetic flux density T [tesla(s)] 1 T=1 N/(A・m) =1 Wb/m2 =1 V・s/m2 Gs [gauss(es)] γ [gamma(s)] 1 Gs=10−4 T 1 γ =10−9 T 1 T=104 Gs 1 T=109 γ Magnetic flux Wb [weber(s)] {1 Wb=1 V・s} Mx [maxwell(s)] 1 Mx=10−8 Wb 1 Wb=108 Mx Self inductance H [henry (– ries)] {1 H=1 Wb/A} Resistance (to direct current) Ω [ohm(s)] {1Ω=1 V/A} Conductance (to direct current) S [siemens] {1 S=1 A/V} Active power W 1 W=1 J/s =1 A・V ℃−1 [per degree] erg [erg(s)] kgf・m cal [calories] cal 15 [15 degree calories] cal IT [I. T. calories] 1 erg=10−7 J 1 J=107 erg 1 cal=4.186 05 J (when temperature is not specified) 1 cal 15=4.185 5 J 1 cal IT=4.186 J 1 Mcal IT=1.163 kW・h 1 J=0.238 89 cal Thermal conductivity W/ (m・K) W/ (m・℃) cal/ (s・m・℃) 1 W/ (m・℃)=1 W/ (m・K) 1 cal/ (s・m・℃)= 4.186 05 W/ (m・K) Coeffcient of heat transfer W/ (m2・K) W/ (m2・℃) cal/ (s・m2・℃) 1 W/ (m2・℃)=1 W/ (m2・K) 1 cal/ (s・m2・℃)= 4.186 05 W/ (m2・K) Heat capacity J/K J/℃ 1 J/℃=1 J/K Massic heat capacity J/ (kg・K) Note 1) SI units 9 t+32)° F 5 {t℃=(t+273.15)K} Linear expansion coefficient Mass Electric potential K [kelvin(s)] SI units and conversion factors SI units and conversion factors Supplementary Tables Supplementary table 5(3) SI units and conversion factors J/ (kg・℃) 1 kW・h=0.86×106 cal ✽ : Unit can be used as an SI unit. No asterisk : Unit cannot be used. 122 4 BEARINGS Supplementary table 6 Inch/millimeter conversion 4 inches Supplementary Tables inch 0 1 2 3 4 5 Supplementary table 7 6 7 8 9 10 mm Cleanliness classes JIS B9920/ISO14644-1 Upper limit to the concentration of individual cleanliness classes (particle count/m3) 0 1/64 1/32 3/64 0 0.015625 0.03125 0.046875 0 0.3969 0.7938 1.1906 25.4000 25.7969 26.1938 26.5906 50.8000 51.1969 51.5938 51.9906 76.2000 76.5969 76.9938 77.3906 101.6000 101.9969 102.3938 102.7906 127.0000 127.3969 127.7938 128.1906 152.4000 152.7969 153.1938 153.5906 177.8000 178.1969 178.5938 178.9906 203.2000 203.5969 203.9938 204.3906 228.6000 228.9969 229.3938 229.7906 254.0000 254.3969 254.7938 255.1906 1/16 5/64 3/32 7/64 0.0625 0.078125 0.09375 0.109375 1.5875 1.9844 2.3812 2.7781 26.9875 27.3844 27.7812 28.1781 52.3875 52.7844 53.1812 53.5781 77.7875 78.1844 78.5812 78.9781 103.1875 103.5844 103.9812 104.3781 128.5875 128.9844 129.3812 129.7781 153.9875 154.3844 154.7812 155.1781 179.3875 179.7844 180.1812 180.5781 204.7875 205.1844 205.5812 205.9781 230.1875 230.5844 230.9812 231.3781 255.5875 255.9844 256.3812 256.7781 1/8 9/64 5/32 11/64 0.125 0.140625 0.15625 0.171875 3.1750 3.5719 3.9688 4.3656 28.5750 28.9719 29.3688 29.7656 53.9750 54.3719 54.7688 55.1656 79.3750 79.7719 80.1688 80.5656 104.7750 105.1719 105.5688 105.9656 130.1750 130.5719 130.9688 131.3656 155.5750 155.9719 156.3688 156.7656 180.9750 181.3719 181.7688 182.1656 206.3750 206.7719 207.1688 207.5656 231.7750 232.1719 232.5688 232.9656 257.1750 257.5719 257.9688 258.3656 3/16 13/64 7/32 15/64 0.1875 0.203125 0.21875 0.234375 4.7625 5.1594 5.5562 5.9531 30.1625 30.5594 30.9562 31.3531 55.5625 55.9594 56.3562 56.7531 80.9625 81.3594 81.7562 82.1531 106.3625 106.7594 107.1562 107.5531 131.7625 132.1594 132.5562 132.9531 157.1625 157.5594 157.9562 158.3531 182.5625 182.9594 183.3562 183.7531 207.9625 208.3594 208.7562 209.1531 233.3625 233.7594 234.1562 234.5531 258.7625 259.1594 259.5562 259.9531 1/4 17/64 9/32 19/64 0.25 0.265625 0.28125 0.296875 6.3500 6.7469 7.1438 7.5406 31.7500 32.1469 32.5438 32.9406 57.1500 57.5469 57.9438 58.3406 82.5500 82.9469 83.3438 83.7406 107.9500 108.3469 108.7438 109.1406 133.3500 133.7469 134.1438 134.5406 158.7500 159.1469 159.5438 159.9406 184.1500 184.5469 184.9438 185.3406 209.5500 209.9469 210.3438 210.7406 234.9500 235.3469 235.7438 236.1406 260.3500 260.7469 261.1438 261.5406 5/16 21/64 11/32 23/64 0.3125 0.328125 0.34375 0.359375 7.9375 8.3344 8.7312 9.1281 33.3375 33.7344 34.1312 34.5281 58.7375 59.1344 59.5312 59.9281 84.1375 84.5344 84.9312 85.3281 109.5375 109.9344 110.3312 110.7281 134.9375 135.3344 135.7312 136.1281 160.3375 160.7344 161.1312 161.5281 185.7375 186.1344 186.5312 186.9281 211.1375 211.5344 211.9312 212.3281 236.5375 236.9344 237.3312 237.7281 261.9375 262.3344 262.7312 263.1281 3/8 25/64 13/32 27/64 0.375 0.390625 0.40625 0.421875 9.5250 9.9219 10.3188 10.7156 34.9250 35.3219 35.7188 36.1156 60.3250 60.7219 61.1188 61.5156 85.7250 86.1219 86.5188 86.9156 111.1250 111.5219 111.9188 112.3156 136.5250 136.9219 137.3188 137.7156 161.9250 162.3219 162.7188 163.1156 187.3250 187.7219 188.1188 188.5156 212.7250 213.1219 213.5188 213.9156 238.1250 238.5219 238.9188 239.3156 263.5250 263.9219 264.3188 264.7156 Particle diameter range 0.1 to 0.2 7/16 29/64 15/32 31/64 0.4375 0.453125 0.46875 0.484375 11.1125 11.5094 11.9062 12.3031 36.5125 36.9094 37.3062 37.7031 61.9125 62.3094 62.7062 63.1031 87.3125 87.7094 88.1062 88.5031 112.7125 113.1094 113.5062 113.9031 138.1125 138.5094 138.9062 139.3031 163.5125 163.9094 164.3062 164.7031 188.9125 189.3094 189.7062 190.1031 214.3125 214.7094 215.1062 215.5031 239.7125 240.1094 240.5062 240.9031 265.1125 265.5094 265.9062 266.3031 Remarks 1) The U.S. Federal Standards are no longer in effect; however, in Japan and in the U.S., the old Federal Standard (FEDSTD-209D) is commonly referred to. 2) The FED-STD-209D specifies that Class 100 limits the count of particles 0.5 µm or greater in diameter) to 100 (3 520 per cubic meter). This corresponds to Class 5 in the Japanese Industrial Standard and ISO Standard. (1 m3 = 35.3 ft3) 1/2 33/64 17/32 35/64 0.5 0.515625 0.53125 0.546875 12.7000 13.0969 13.4938 13.8906 38.1000 38.4969 38.8938 39.2906 63.5000 63.8969 64.2938 64.6906 88.9000 89.2969 89.6938 90.0906 114.3000 114.6969 115.0938 115.4906 139.7000 140.0969 140.4938 140.8906 165.1000 165.4969 165.8938 166.2906 190.5000 190.8969 191.2938 191.6906 215.9000 216.2969 216.6938 217.0906 241.3000 241.6969 242.0938 242.4906 266.7000 267.0969 267.4938 267.8906 9/16 37/64 19/32 39/64 0.5625 0.578125 0.59375 0.609375 14.2875 14.6844 15.0812 15.4781 39.6875 40.0844 40.4812 40.8781 65.0875 65.4844 65.8812 66.2781 90.4875 90.8844 91.2812 91.6781 115.8875 116.2844 116.6812 117.0781 141.2875 141.6844 142.0812 142.4781 166.6875 167.0844 167.4812 167.8781 192.0875 192.4844 192.8812 193.2781 217.4875 217.8844 218.2812 218.6781 242.8875 243.2844 243.6812 244.0781 268.2875 268.6844 269.0812 269.4781 5/8 41/64 21/32 43/64 0.625 0.640625 0.65625 0.671875 15.8750 16.2719 16.6688 17.0656 41.2750 41.6719 42.0688 42.4656 66.6750 67.0719 67.4688 67.8656 92.0750 92.4719 92.8688 93.2656 117.4750 117.8719 118.2688 118.6656 142.8750 143.2719 143.6688 144.0656 168.2750 168.6719 169.0688 169.4656 193.6750 194.0719 194.4688 194.8656 219.0750 219.4719 219.8688 220.2656 244.4750 244.8719 245.2688 245.6656 269.8750 270.2719 270.6688 271.0656 11/16 45/64 23/32 47/64 0.6875 0.703125 0.71875 0.734375 17.4625 17.8594 18.2562 18.6531 42.8625 43.2594 43.6562 44.0531 68.2625 68.6594 69.0562 69.4531 93.6625 94.0594 94.4562 94.8531 119.0625 119.4594 119.8562 120.2531 144.4625 144.8594 145.2562 145.6531 169.8625 170.2594 170.6562 171.0531 195.2625 195.6594 196.0562 196.4531 220.6625 221.0594 221.4562 221.8531 246.0625 246.4594 246.8562 247.2531 271.4625 271.8594 272.2562 272.6531 3/4 49/64 25/32 51/64 0.75 0.765625 0.78125 0.796875 19.0500 19.4469 19.8438 20.2406 44.4500 44.8469 45.2438 45.6406 69.8500 70.2469 70.6438 71.0406 95.2500 95.6469 96.0438 96.4406 120.6500 121.0469 121.4438 121.8406 146.0500 146.4469 146.8438 147.2406 171.4500 171.8469 172.2438 172.6406 196.8500 197.2469 197.6438 198.0406 222.2500 222.6469 223.0438 223.4406 247.6500 248.0469 248.4438 248.8406 273.0500 273.4469 273.8438 274.2406 13/16 53/64 27/32 55/64 0.8125 0.828125 0.84375 0.859375 20.6375 21.0344 21.4312 21.8281 46.0375 46.4344 46.8312 47.2281 71.4375 71.8344 72.2312 72.6281 96.8375 97.2344 97.6312 98.0281 122.2375 122.6344 123.0312 123.4281 147.6375 148.0344 148.4312 148.8281 173.0375 173.4344 173.8312 174.2281 198.4375 198.8344 199.2312 199.6281 223.8375 224.2344 224.6312 225.0281 249.2375 249.6344 250.0312 250.4281 274.6375 275.0344 275.4312 275.8281 7/8 57/64 29/32 59/64 0.875 0.890625 0.90625 0.921875 22.2250 22.6219 23.0188 23.4156 47.6250 48.0219 48.4188 48.8156 73.0250 73.4219 73.8188 74.2156 98.4250 98.8219 99.2188 99.6156 123.8250 124.2219 124.6188 125.0156 149.2250 149.6219 150.0188 150.4156 174.6250 175.0219 175.4188 175.8156 200.0250 200.4219 200.8188 201.2156 225.4250 225.8219 226.2188 226.6156 250.8250 251.2219 251.6188 252.0156 276.2250 276.6219 277.0188 277.4156 15/16 61/64 31/32 63/64 0.9375 0.953125 0.96875 0.984375 23.8125 24.2094 24.6062 25.0031 49.2125 49.6094 50.0062 50.4031 74.6125 75.0094 75.4062 75.8031 100.0125 100.4094 100.8062 101.2031 125.4125 125.8094 126.2062 126.6031 150.8125 151.2094 151.6062 152.0031 176.2125 176.6094 177.0062 177.4031 201.6125 202.0094 202.4062 202.8031 227.0125 227.4094 227.8062 228.2031 252.4125 252.8094 253.2062 253.6031 277.8125 278.2094 278.6062 279.0031 123 (Comparison with the U.S. federal standards) Cleanliness class FED 209D class class class class class class 1 10 100 1 000 10 000 100 000 class 2 class 3 class 4 class 5 class 6 class 7 class 8 class 9 10 100 1 000 10 000 100 000 1 000 000 ─ ─ ─ 2 24 237 2 370 23 700 237 000 ─ ─ ─ ─ ─ ─ ─ ─ class 1 0.1 0.2 3 (particle count/ft ) Particulate diameter (µm) JIS/ISO ─ 0.3 ─ 10 102 1 020 10 200 102 000 0.5 ─ 4 35 352 3 520 35 200 352 000 3 520 000 35 200 000 1.0 ─ ─ 8 83 832 8 320 83 200 832 000 8 320 000 5.0 ─ ─ 29 293 2 930 29 300 293 000 0.1 to 0.5 ─ ─ 0.1 to 1.0 0.1 to 5.0 0.5 to 5.0 124 Inch/millimeter conversion and Cleanliness classes CERAMIC BEARINGS AND Company name Division, department, and section Name of staff member in charge Phone Company name FAX Extreme Special Environments Specifications Sheet for Ceramic Bearings and/or Date FAX Note: For the selection of the most suitable bearing this sheet must be completed in as much detail as possible. Bearing size and bearing number Date Bearing size and bearing number a. For new design b. For repair a. For new design Application b. For repair Application Rotation speed, min–1 b. Outer ring rotating min. : max. : Normal : · ) Required performance a. Life b. High speed c. Low dust generation d. Vacuum e. Corrosion resistance f. High temperature min. : Linear max. : motion speed, Normal : mm/s Start-up time : · Other ( ) Stroke, mm Material Axial : Fitting N i. Others ( h/day Radial : Load h. Insulation · 24 h/day Running time a. Inner ring rotating g. Non-magnetism Running time a. Life b. High speed c. Low dust generation d. Vacuum e. Corrosion resistance f. High temperature Operation a. Dual-directional b. Continuous c. Intermittent Operating condition Phone Extreme Special Environments Specifications Sheet for Linear Motion Bearings Bearings Note: For the selection of the most suitable bearing this sheet must be completed in as much detail as possible. Required performance Division, department, and section Name of staff member in charge Moment : Tolerance Surface roughness Shaft g. Non-magnetism h. Insulation i. Others ( ) · 24 h/day · h/day · Other ( ) Drive system Bearing loaded : Operating condition Load N Moment : Other : Housing Temperature: Normal Environment Pressure: Pa , max. a. Atmospheric Humidity: b. Atmospheric {| vacuum Cleanness: c. Vacuum d. Other ( Temperature: Normal ) Environment Corrosive gas: Bearing material: a. Atmospheric b. Atmospheric {| vacuum Corrosive gas: Bearing material: Lubrication: Lubricant: Failure condition: ¡ By this sheet, the ceramic and/or EXSEV bearings most suitable to operating conditions can be created. Present condition Lubricant: Bearing life: Failure condition: Rough sketch of bearing mounting section and/or other remarks Bearing life: Rough sketch of bearing mounting section and/or other remarks Present condition Pa Humidity: Corrosive liquid: Corrosive liquid: Lubrication: Pressure: , max. ¡ By this sheet, the linear motion bearings most suitable to operating conditions can be created. Cleanness: c. Vacuum d. Other ( ) INTERNATIONAL NETWORK KOYO SEIKO CO., LTD. HEAD OFFICE No.5-8, Minamisemba 3-chome, Chuo-ku, Osaka 542-8502, JAPAN TEL : 81-6-6245-6087 FAX : 81-6-6244-9007 OFFICES KOYO CANADA INC. 5324 South Service Road, Burlington, Ontario L7L 5H5, CANADA TEL : 1-905-681-1121 FAX : 1-905-681-1392 CORPORATION OF U.S.A. * KOYO -Cleveland Office29570 Clemens Road, P.O.Box 45028 Westlake, OH 44145, U.S.A. TEL : 1-440-835-1000 FAX : 1-440-835-9347 -Detroit Office47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-4076 STEERING SYSTEMS OF U.S.A. INC. * KOYO 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-7067 FAX : 1-734-454-7059 KOYO MÉXICANA, S.A. DE C.V. Rio Nazas No.171, 3er piso, Col. Cuauhtemoc, México, D.F. C.P. 06500, MÉXICO TEL : 52-55-5207-3860 FAX : 52-55-5207-3873 LATIN AMERICA, S.A. ** KOYO Edificio Banco del Pacifico Planta Baja, Calle Aquilino de la Guardia y Calle 52, Panama, REPUBLICA DE PANAMA TEL : 507-208-5900 FAX : 507-264-2782/507-269-7578 KOYO ROLAMENTOS DO BRASIL LTDA. Rua Desembargador Eliseu Ghilherme 304, 7-Andar, Paraiso CEP 04004-30, BRASIL TEL : 55-11-3887-9173 FAX : 55-11-3887-3039 THAI KOYO CO., LTD. 172 Moo 12 Tambol Bangwua, Amphur Bangpakong, Chachoengsao 24180, THAILAND TEL : 66-38-533-310-7 FAX : 66-38-532-776 KOYO SINGAPORE BEARING (PTE.) LTD. 38 Tuas West Road, Singapore 638385, SINGAPORE TEL : 65-6274-2200 FAX : 65-6862-1623 -India Office1104,GD-ITL Tower,B-08, NETAJI SUBHASH PLACE,PITAM PURA, DELHI 110034 INDIA TEL : 91-11-2735-3502∼04 91-11-5537-4803∼04 FAX : 91-11-2715-3501 PHILIPPINE KOYO BEARING CORPORATION Rm.504, Comfoods Bldg., Cor. Gil Puyat Ave. and Pasong Tamo, Makati City, PHILIPPINES TEL : 63-2-817-8881/8901 FAX : 63-2-867-3148 KOYO KOREA CO., LTD. Inwoo Building 6F, 539-11, Shinsa-Dong, Kangnam-Ku, Seoul, KOREA TEL : 82-2-549-7922 FAX : 82-2-549-7923 KOYO SEIKO CO., LTD. BEIJING LIAISON OFFICE Room 809, Jingtai Tower, 24 Jianguomenwai Street, Beijing, 100022, CHINA TEL : 86-10-6515-0037 FAX : 86-10-6515-0522 BEARING PLANTS KOYO (SHANGHAI) CO., LTD. Rm.1905, Aetna Tower, 107 Zunyi Road, Shanghai 200051, CHINA TEL : 86-21-6237-5280 FAX : 86-21-6237-5277 KOYO SEIKO CO., LTD. SHANGHAI LIAISON OFFICE Rm.1907, Aetna Tower, 107 Zunyi Road, Shanghai 200051, CHINA TEL : 86-21-6237-5280 FAX : 86-21-6237-5277 AUSTRALIA PTY. LTD. ** KOYO Unit 7, 175-179 James Ruse Drive, Rosehill, N.S.W. 2142 , AUSTRALIA TEL : 61-2-9638-2355 FAX : 61-2-9638-3368 KOYO SEIKO CO., LTD. EUROPEAN CENTRAL OFFICE Markerkant 13-01, 1314 AN Almere, THE NETHERLANDS TEL : 31-36-5383333 FAX : 31-36-5347212 KULLAGER SCANDINAVIA A.B. * KOYO Johanneslundsvagen 4 194 61 Upplands Väsby, SWEDEN TEL : 46-8-594-212-10 FAX : 46-8-594-212-29 * KOYO STEERING EUROPE S.A.S. Zone Industrielle du Broteau, B.P.1, 69540 Irigny, FRANCE TEL : 33-4-7239-4444 FAX : 33-4-7851-2188 (U.K.) LTD. * KOYO Whitehall Avenue, Kingston, Milton Keynes MK10 OAX, UNITED KINGDOM TEL : 44-1908-289300 FAX : 44-1908-289333 B.V. * EUROPA-KOYO Lekdijk 187, 2967 GJ Langerak, THE NETHERLANDS TEL : 31-184-606800 FAX : 31-184-602572/606857 KOYO ROMANIA REPRESENTATIVE OFFICE Str. Frederic Jolliot-Curie, Nr.3, Etaj 1, Ap.2, Sector 5 Bucharest, ROMANIA TEL : 40-21-410-4170/4182/0984 FAX : 40-21-410-1178 DEUTSCHLAND GMBH. * KOYO Bargkoppelweg 4, D-22145 Hamburg, GERMANY TEL : 49-40-67-9090-0 FAX : 49-40-67-9203-0 * KOYO FRANCE S.A. 8 Rue Guy Moquet, B.P.189 Z.I., 95105 Argenteuil Cedex, FRANCE TEL : 33-1-3998-4202 FAX : 33-1-3998-4244/4249 * KOYO IBERICA, S.A. Avda.da la Industria, 52-2 izda 28820 Coslada Madrid, SPAIN TEL : 34-91-329-0818 FAX : 34-91-747-1194 ITALIA S.R.L. * KOYO Via Bronzino 9, 20133 Milano, ITALY TEL : 39-02-2951-0844 FAX : 39-02-2951-0954 CORPORATION OF U.S.A. * KOYO (MANUFACTURING DIVISION) AUTOPARTS SDN. BHD. ** T&K P.O.BOX 7300, 40710 Shah Alam, Lot 24 Jalan Delima (1/3), -Orangeburg Plant2850 Magnolia Street, Orangeburg, SC 29115, U.S.A. TEL : 1-803-536-6200 FAX : 1-803-534-0599 -Richland Plant1006 Northpoint Blvd.Blythewood, SC 29016, U.S.A. TEL : 1-803-691-4624/4633 FAX : 1-803-691-4655 MANUFACTURING (THAILAND) CO., LTD. *** KOYO 172 Moo 12 Tambol Bangwua, Amphur Bangpakong, Chachoengsao 24180, THAILAND TEL : 66-38-531-988/993 FAX : 66-38-531-996 MANUFACTURING (PHILIPPINES) CORPORATION ** KOYO Lima Technology Center, Municipality of Malvar, Batangas Province, 4233 PHILIPPINES TEL : 63-43-981-0088 FAX : 63-43-981-0001 28-12, Yulpo-Ri, Koduc-Myun, Pyung Teak-City, Kyungki-Do, KOREA TEL : 82-31-668-6381 FAX : 82-31-668-6384 BEARING DALIAN CO., LTD. ** KOYO No.II A-2 Dalian Export Processing Zone, CHINA TEL : 86-411-8731-0972/0974 FAX : 86-411-8731-0973 TEL : 86-510-5161901 FAX : 86-510-5161143 -Plant38/6, Delhi-Jaipur Road P.B.No.18, Gurgaon-122 001, Haryana, INDIA TEL : 91-124-2215101∼07 FAX : 91-124-2215111 STEERING (THAILAND) CO., LTD. *** KOYO 172/1 Moo 12 Tambol Bangwua, Amphur Bangpakong, KOYO STEERING SYSTEM CO., LTD. *** YUBEI No.322 Heping Road, Xinxiang City, Henan Province 453003, CHINA TEL : 86-373-508-8540 FAX : 86-373-508-8241 KOYO STEERING SYSTEMS CO., LTD. * FAW No.5568 Dongfeng Street, Changchun City, CHINA STEERING LION S.A.S. * KOYO Zone Industrielle du Broteau B.P. 1, 69540 Irigny, FRANCE TEL : 33-472-39-4444 FAX : 33-478-51-2188 KOYO WAZHOU AUTOMOBILE BEARING CO., LTD. *** DALIAN 96, Liaohe East Road, Dalian D.D Port, CHINA TEL : 86-411-740-7272 FAX : 86-411-740-7373 BEARINGS (EUROPE) LTD. * KOYO P.O.Box 101, Elmhirst Lane, Dodworth, Barnsley, South Yorkshire, S75 3TA, UNITED KINGDOM TEL : 44-1226-733200 FAX : 44-1226-204029 S.A.S * KOYO-HPI Z.I. 26, Rue Condorcet B.P.87, 94432 ChennevieresSur-Marne Cedex, FRANCE TEL : 33-1-4962-2800 FAX : 33-1-4576-6840 STEERING DIJON SAINT ETIENNE S.A.S. * KOYO 38, bd Voltaire-B.P. 21630/21016 Dijon Cedex, FRANCE TEL : 33-3-8063-5858 FAX : 33-3-8063-5110 ROMANIA S.A. *** KOYO 1, Tr. Magurele Street, 140003 Alexandria, ROMANIA TEL : 40-24-731-2605 FAX : 40-24-731-5892 STEERING SYSTEM PLANTS STEERING SYSTEMS OF U.S.A. INC. VIRGINIA PLANT * KOYO 555 International Parkway Daleville, Virginia 24083, U.S.A. TEL : 1-540-966-3505 FAX : 1-540-966-3506 KOYO STEERING SYSTEMS COMPANY *** TENNESSEE 55 Excellence Way, Vonore, Tennessee 37885, U.S.A. TEL : 1-423-884-9200 FAX : 1-423-884-9295 STEERING BRASIL LTDA. * KOYO Rod.Joao Leopoldo Jacomel 4015 Bairro Laranjeiras TEL : 54-11-4302-7293 FAX : 54-11-4302-7489 8th Floor, DLF Square, DLF City, Part-II Gurgaon, INDIA TEL : 91-124-256-0717∼9 FAX : 91-124-256-3004 TEL : 86-431-597-6274 FAX : 86-431-597-7404 KOYO BEARING CO., LTD. ** WUXI 3-6 Li Yuan Economic Development District, Wuxi, Jiangsu, CHINA STEERING ARGENTINA S.A. ** KOYO Perdriel 1859 1279-Buenos Aires, ARGENTINA KOYO STEERING SYSTEMS LTD. * SONA -Head Office- Chachoengsao 24180, THAILAND TEL : 66-38-830-571/578 FAX : 66-38-830-579 KOYO JICO KOREA CO., LTD Piraquara, Parana, CEP 83302-000, BRASIL TEL : 55-41-3673-8100 FAX : 55-41-3673-2659 Subang Hi-Tech Industrial Park, Batu Tiga 40000 Shah Alam, Selangor Darul Ehsan, MALAYSIA TEL : 60-3-56351178 FAX : 60-3-56352379 KOYO STEERING SYSTEMS CZECH S.R.O. Folmavska 37/1152, 301 00 Plzen-Skvrnany, Czech Republic TEL : 420-378-011-011 FAX : 420-378-011-099 TECHNICAL CENTERS NORTH AMERICAN TECHNICAL CENTER 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-4076 EUROPEAN TECHNICAL CENTRE Markerkant 13-02, 1314 AN Almere, THE NETHERLANDS TEL : 31-36-5383350 FAX : 31-36-5302656 KOYO STEERING SYSTEMS OF U.S.A. INC. STEERING TECHNICAL CENTER 47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-7067 FAX : 1-734-454-7059 KOYO STEERING EUROPE S.A.S. EUROPEAN TECHNICAL CENTER Zone Industrielle du Broteau, B.P.1, 69540 Irigny, FRANCE TEL : 33-4-7239-4444 FAX : 33-4-7851-2188 SEIKO CO., LTD. (Japan) is certified to ISO/TS16949, ISO9001 and QS-9000. ) (*KOYO :ISO/TS16949 certified. **:ISO9001 certified. ***:QS-9000 certified. CERAMIC BEARINGS AND BEARINGS CERAMIC BEARINGS AND BEARINGS EXTREME SPECIAL ENVIRONMENTS TM This catalog has been printed on paper of 100% waste paper pulp using environmentally friendly soy ink. CERAMIC BEARINGS AND EXSEV BEARINGS FOR EXTREME SPECIAL ENVIRONMENTS FOR CAT. NO. B2004E Printed in Japan '06.03-1CDS ('05.06) FOR EXTREME SPECIAL ENVIRONMENTS CAT. NO. B2004E
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