HF²Chain Colormix

HF²Chain Colormix
www.sylvania.com/LED
HF²Chain Colormix
INSTALLATION GUIDE
This installation guide outlines step-bystep instructions to proper mechanical
and electrical installation of HF²Chain
Colormix modules and accompanying
power supplies and controls. This
document should never be considered
a substitute for any provision of a
regulation or state and/or local code.
Installation by a qualified
electrician recommended
Disconnect
before use
WARNING: ONLY QUALIFIED PERSONNEL SHOULD PERFORM INSTALLATION
TO AVOID ELECTRICAL SHOCK OR COMPONENT DAMAGE, DISCONNECT POWER BEFORE PERFORMING INSTALLATION
OF THE POWER SUPPLIES, MODULES, AND/OR RGB CONTROLLERS.
Failure to install the power supplies and/or LED modules in accordance with the National Electric Code (NEC), all applicable Federal,
State, and local electric codes as well as the specific Underwriters Laboratories (UL) safety standards for the installation, location and
application may cause serious personal injury, death, property damage and/or product malfunction.
These instructions are guidelines for installation of SYLVANIA LED modules and power supplies. Installation requirements may vary
depending on the application. Licensed electricians should provide all installation services for connection for both primary and
secondary (input/output) of the power supplies.
Identification and Warnings of Safety Hazards
In accordance with ANSI Z535.4-2002 the following system of identifying the severity of the hazards associated with the products is
used:
“DANGER”: Imminently hazardous situation which, if not avoided, will result in death or serious injury.
“WARNING”: Potentially hazardous situation which, if not avoided, could result in death or serious injury.
“CAUTION”: Potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage. Also
used to alert against unsafe practices.
IGNORING A HAZARD WILL VOID ANY WARRANTY.
WARNING: Disconnect all existing electrical connections to the power lines and secure the input power cables for safety.
WARNING: Do not install if materials are missing or damaged.
WARNING: The module cannot be cut or spliced at any point. Cutting the module will result in loss of function and voids the warranty.
LED100R1
1.0 MECHANICAL INSTRUCTIONS
1.1 HF2Chain Colormix Product Diagram:
FIGURE 1: HF²Chain Colormix Critical Dimensions
1.2 Sample Bill of Materials:
•
•
•
•
•
•
•
•
HF²Chain Colormix module(s)
OPTOTRONIC® RGB control interface
OPTOTRONIC® 24VDC power supply
LightDrive DMX Controller or three 0-10V dimming controllers
Wire nuts
#8 size screws and plastic washers
Cable ties (optional)
Thermal grease (optional)
1.3 Tools Required:
•
•
•
•
•
•
Wire stripper/cutter
Screwdriver
Tape measure
Drill and drill bits
Rivet tool and rivets
Multi-meter, power meter
CAUTION: Do not connect the power supply input cables to the power line until the
LED module installation is complete. Start the cable connection from the LED module
and work all the way back to the power supplies, then to the electrical box.
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1.4 HF²Chain Colormix Mounting Instructions:
1.4.1
1.4.2
1.4.3
1.4.4
1.4.5
Position the LED boards evenly on the
mounting surface according to a provided
layout or the specific requirments of the
application.
If necessery, mark and/or predrill the
mounting holes into the installation surface
Remove any metallic debris, degrease and
clean the surface. The module must be
mounted to a clean, flat metal surface.
Apply thermal grease on the back of the LED
board to facilitate heat sinking.
Mount the LED board flat, directly on the
metal surface using four # 8 size screws,
appropriate for the installation surface, and
plastic washers or rivets (Ref. Figure 2).
FIGURE 2: Mounting HF2Chain
Colormix
1.5 HF2Chain Colormix IP65 Mounting Instructions:
1.5.1
1.5.2
1.5.3
FIGURE 3: Mounting HF²Chain
Colormix IP65
Position the LED boards evenly on
the mounting surface according to a
provided layout or the specific
requirments of the application.
If necessery, mark and/or predrill the
mounting holes into the installation
surface.
Use two # 8 size screws, appropriate
for the material instelled onto, to
securely mount each LED board to
the surface (Ref. Figure 3).
Note: The brightness and uniformity of the backlit surface can be controlled and fine
tuned by adjusting the spacing between LED boards and the number of boards per
unit area.
CAUTION: Distance between boards can be varied by folding the interconnecting
wires and securing them using wire ties. Do not cut the interconnecting wires!
FIGURE 4: HF²Chain Colormix can NOT be cut
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2.0 ELECTRIAL INSTRUCTIONS
2.1 General Instructions:
OPTOTRONIC power supplies and control interfaces, and any electrical components
should be installed in compliance with all applicable electrical code requirements.
Note: Pay attention to standard Electrostatic Discharge (ESD) precautions when
installing the system.
2.2 Power Supply Information
Maximum Number of LED Modules per OPTOTRONIC Power Supply
OT50
OT75
OT96D
OT96W
(51598)
(51514)
(51510)
OT240W
(51626)
(51627)
All Item Numbers
3
4
4
4
3/chnl*
* The listed number indicated load for just one channel. The OT240 has three channels.
TABLE 1
2.2.1
2.2.2
2.2.3
2.2.4
Ensure the power supply has adequate power to operate the load
CAUTION: Observe correct polarity. Incorrect polarity may destroy the
module
a. For HF²Chain Colormix
• Red wire → R (-)
• Green wire → G (-)
• Blue wire → B (-)
• Black wire → (+)
All LED modules, up to the maximum number allowable for the power
supply, should be installed in a parallel electrical connection (Ref. Figure 7).
CAUTION: Power supplies should be grounded where applicable.
2.3 HF2Chain Colormix Wiring Diagram
HF2 Chain Colormix
Input
VAC
N
L
Power
Supply Unit
+
RED
+
GRN
BLU
OTPTOTRONIC
Control Interface
-
+ 10-24V IN
_
_
0-10V Control
+R
+G
+B
+
+
+
RGB-
Three 0-10V, Dimming Controllers or
a DMX controller if using OT-DMX
* Diagram indicates total load and configuration for 1 OT-75 Power Supply.
+
RED
GRN
BLU
+
RED
GRN
BLU
FIGURE 7: Wiring Diagram
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2.4 Remote Mounting Distance
MAXIMUM REMOTE MOUNTING DISTANCE (FT.)
FOR HF²Chain Colormix Modules
Number of
16 AWG
18 AWG
20 AWG
22 AWG
Modules
1
115
72
46
29
2
55
30
20
13
3
38
21
15
10
4
25
16
10
6
TABLE 2
Note: The remote mounting distance is the distance between the power supply and
the first board of the farthest installed module.
2.5 Connecting 0-10V dimmers or DMX Controllers to the OPTOTRONIC®
control interfaces:
a. For OT RGB SEQUENCER or OT RGB DIM
• Use three 0-10V dimmers.
• Connect one (+) control input of the OPTOTRONIC control interface to
each 0-10V dimmer (Ref Figure 7).
Connect all (-) outputs of the 0-10V dimmers in parallel to the (-) input of the
control interface (Ref Figure 7).
b. For OT DMX RGB DIM
• Connect GND, (-) DAT and (+) DAT wire inputs to the corresponding
outputs of a DMX512 or DMX512A protocol controller.
•
3.0 PRODUCT RELATED INFORMATION
3.1 List of Applicable and Related Documents:
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Document # LED081 – HF²Chain Colormix Product Information Bulletin (PIB)
Document # ECS050 – OPTOTRONIC Electronic 24VDC LED Power Supplies
Document # ECS028 – OPTOTRONIC Electronic LED Control Interfaces
Document # LED101 – OPTOTRONIC OT DMX RGB Installation Guide
Document # LED093 – ESD Protection for LED Systems
LED System Warranty
3.2 Responsibilites and Considerations:
3.2.1 Owner/User Responsibilities:
It is the responsibility of the contractor, installer, purchaser, owner, and user
to install, maintain and operate the HF²Chain Colormix in such a manner as
to comply with all state and local laws, ordinances, regulations and the
American National Standards Institute Safety Code.
3.2.2 Sylvania Recommendations and Considerations:
• Refer to local and state codes for installation compliance.
• Consult an Electrical Inspector to approve all wiring plans.
• Consult SYLVANIA Customer Service Center @ 1-800-LIGHTBULB.
Photography Paul Picone© 2010 PICorp.
SYLVANIA is a registered trademark of OSRAM SYLVANIA, INC.
OPTOTRONIC is a registered trademark of OSRAM GmbH
Specifications subject to change without notice.
© 2010 OSRAM SYLVANIA, Inc. 7/10
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