essories Surface Finishing Tools and Abrasives Index

essories Surface Finishing Tools and Abrasives Index
CS UNITEC SURFACE FINISHING TOOLS, ABRASIVES & ACCESSORIES
Surface Finishing Tools & Accessories
The value is in the engineering… the payback is in the performance.™
CS Unitec offers professional power tools and abrasive accessories for surface finishing on
STEEL, STAINLESS STEEL, ALUMINUM and other metals, as well as rigid plastics and wood.
Innovation is the engine of efficiency!™
Innovations in machine design, abrasive materials and production methods have led the way to:
Hollow-core abrasives
for linear grinding
The PTX Eco Smart is a surface finishing
machine with a finned shaft for quick
abrasive changing – simply slide on the
abrasives and they secure automatically.
This saves time and the abrasive wheels
cost less. (Patented!)
5/8"-11 SPEED NUT changeover
The EASY-LOCK SPEED NUT allows
you to change flap discs in seconds,
without tools. It is easily hand
tightened and eliminates the need
for wrenches or expensive hubs.
Belts with buttonhole fastening system
for grinding and polishing closed
pipe constructions. (Patented!)
(Patented!)
Important advancements in flap disc technology
• PLANTEX ® high-tech hemp fiber compound (Patented!)
• POLY-MAGIC-WHEEL for dry polishing inside corners
• MAGNUM ® FLEECE TOP for surface conditioning, fine finishing
and polishing
Safer and more efficient!
CS Unitec is the source for flap discs and abrasives that are free of
fiberglass, mineral fibers and epoxy resin. They offer superior material
removal, longer service life and smoother ergonomic handling.
Hemp fiber is an almost ideal base material
for backing plates of flap discs... and it is a
renewable resource!
Better for the environment!
The fiber in the high-tech PLANTEX® compound is derived from the hemp plant – a sustainable raw material which
counteracts greenhouse emissions as it grows. The PTX hollow-core abrasives not only improve production
efficiencies, but also minimize pollution from production to waste disposal... no plastic insert!
Better for your bottom line!
In addition to their time-saving features and high quality, flap discs and abrasives from CS Unitec can save you
money – their cost of production is lower, their quality is among the best and they offer superior service life. Hollowcore abrasive wheels from CS Unitec are more affordable than traditional solid-core abrasives since they can be
produced from less raw material. These new hollow-core abrasive wheels can also be used on traditional finishing
machines with the aid of a simple core adapter (see page 5).
View product demonstrations at www.csunitec.com.
2
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Surface Finishing Tools and Abrasives Index:
p. 4-11
PTX Eco Smart – electric
LP 1503 AIR – pneumatic
Abrasives, Belts, Brushes, Grinding Wheels, etc.
p. 4-6
p. 6
p. 7-11
Multipurpose Grinders
p. 12-13
MULTI-MAX Stationary Multipurpose Grinder
Flexible Shaft - flexible drive shaft for use with VARILEX® and MULTI-MAX
p. 12-13
p. 13
All-in-One Angle Grinder/Finishing, Blending & Polishing Machine
p. 14-15
VARILEX ® Speed-controlled Grinder/Finisher/Polisher – 4" to 7" diameter
p. 14-15
Flap Discs, Blending, Finishing and Reduced Sparking Discs
p. 16-29
PLANTEX ® – for blending steel and stainless steel
PLANTEX ® COOL TOP – for blending stainless steel
PLANTEX ® CERAMIC – for the highest performance blending of all metals
PLANTEX ® TIGER SHARK® – for blending aluminum
FIX HOOK & LOOP SYSTEM – flexible backing disc for finishing
POLY-MAGIC-WHEEL – for dry polishing in corners
MAGNUM ® TOPMIX – for increased material removal
MAGNUM ® FLEECE TOP – for conditioning, finishing and polishing
MAGNUM ® CLEAN – for pore-deep cleaning of metals
EB Diamond Grinding and Cutting Discs – for reduced sparking
p. 18-20
p. 20
p. 21
p. 22
p. 23-25
p. 26
p. 26
p. 27
p. 27
p. 28-29
Pipe Sanders
p. 30-31
PIPE-MAX – weld seam grinder and pipe sander
BOA LRP 1503 – for polishing handrails, pipe and tubing; electric or pneumatic
p. 30
p. 31
Angle Grinders, Sanders and Polishers
p. 32-34
LBS 1105 VE – finger belt sander for angles, corners, pipes and curves
GLADIUS® 1800 Multifunctional Grinder
Angle Grinders, Sanders – air and electric/dust extraction
p. 32
p. 33
p. 34
Dust Collection Vacuums
p. 35
Dust Collection Vacuums – with HEPA filtration
p. 35
Deburring, Beveling and Faceting Machines
p. 36-41
Sheet Metal Deburring, Beveling and Faceting Machines
Portable Beveling Machines
p. 36-39
p. 40-41
Trelawny™ Surface Preparation Equipment
p. 42
Air and electric tools for preparation of concrete, steel and stone
p. 42
Magnetic Drills and Dry Cutting Circular Saws
p. 43
Magnetic drills and dry cutting circular saws for metal
p. 43
PTX ECO SMART
PLANTEX®
PRODUCT INDEX
Surface Finishers
VARILEX®
FIX HOOK & LOOP
BOA
BOA PIPE
PIPE SANDER
SANDER
ANGLE GRINDERS
WITH DUST EXTRACTION
DEBURRING
BEVELING
Safety Guidelines
Use all products according to the safety regulations of OSHA and directives by ANSI (American National Safety Institute) B7.1, European DIN EN 13743
and all other applicable international safety standards.
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3
PTX ECO SMART
The professional surface finisher
for hard, continuous use.
A revolution in linear grinding! Simply slide
on the abrasives and they secure themselves
automatically when the machine turns.
Fast and easy!
Press the spindle lock and
simply slide on the abrasive
wheels or brushes, turning
in the correct direction onto
the finned shaft. They will
be secured automatically.
1
Adjustable handle suitable
for right and left-handed
users. Anti-vibration handle
for comfortable, fatigue-free
working.
Even narrow abrasive wheels can
be used on the PTX Eco Smart and
positioned freely on the finned shaft
(no spacer rings required).
Grinding in corners is easy –
simply slide the abrasive wheel
on the finned shaft a little
towards the outside.
3
QUICK-LOCK cable for fast,
easy replacement if cable is
damaged. 13 ft., included.
2
Simple speed control during
operation. Stable speed thanks
to tachogenerator.
4
Infinitely adjustable cover guard
with securing points for the
extraction cover.
Part Number: 40005
5
Extended polycarbonate cover
guard for grinding wheel widths
up to 6". Part Number: 52706
1
6
Hollow core shaft adapter for
roller wheel widths up to 6"
and vibration-free operation.
Part Number: 42004
4
PTX Eco Smart
5
2
110 V olt
or 220 V olt
6
4
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New abrasive mounting system saves time,
reduces cost and eliminates vibration.
PTX Eco Smart is a multi-functional grinding and
polishing system for flat surfaces and open or closed pipe
constructions. It grinds from coarse to very fine finishes
and burnishes to a high-gloss finish. It enhances stainless
steel, steel and nonferrous metals including aluminum,
brass, bronze and copper, as well as wood and rigid plastic.
Balanced straight-line handling, high torque and electronic
speed control enable the PTX to easily produce matte, satin
and other decorative surfaces up to a mirror finish. Besides
fine finishing, the PTX is ideal for coarse grinding to remove
welds, deep scratches, oxidation, rust and paint.
Satin finishing using interleaf fleece wheel.
PTX Eco Smart features a newly developed abrasive
mounting system. This unique system allows grinding and
polishing wheels to be changed in seconds, without tools
or hardware. Simply slide the wheels and accessories onto
the finned, rigid rubber shaft. They secure themselves
automatically when the machine turns.
The finned shaft design ensures absolutely no vibrations
during operation and 100% concentricity. The main savings
compared to other linear grinders comes from the cost of
abrasives. The elimination of an internal core means the
abrasive wheels can be produced less expensively, while
delivering the same high-quality results.
CS Unitec can provide you with an extensive range of
abrasive tools and accessories to cover almost every
conceivable surface finishing application.
A wide selection of hollow-core abrasives is available for
the PTX Eco Smart. The lack of a core insert means that
the abrasives are lighter, easier to use and less expensive.
PTX Eco Smart Specifications
NOTE: We do continue to carry abrasives with core insert
adapters for older LP 1503 VR model grinders and other
machines. Contact us for more information.
Order Number: PTX ECO SMART
Power
15 Amp (1710 Watts)
110 Volt / 60 Hz
(Also available: 230 Volt / 50 Hz)
Speed Control Dial
Wheel Width
Wheel Diameter
Weight
Accessories
Variable speed control from 1000
to 3800 RPM with tachogenerator
for constant speed, even under load
Hollow-core Shaft Adapter
2", 4" or 6" wide abrasives
Allows user to utilize more economical
hollow-core abrasives on traditional
surface finishers. Fits 3/4" dia. x 4" long shaft and 1/4"
keyway(s). Overall diameter of adapter is 1-3/4" (45mm)
up to 4-1/2"
7.25 lbs.
Standard Equipment 4" Interleaf (combi) wheel – P/N 47312
Shaft Adapter – P/N 42004
Part Number: 42004
The PTX Bench Grinder – MULTI-MAX
Multipurpose sander
with two shaft mountings
for grinding discs, angle
grinders and grinding rollers
for longitudinal grinders.
Uses all PTX abrasive
wheels and discs. (See
page 12 for more details.)
A range of professional
PTX Eco Smart kits is
available for a variety of
applications. See page
6 for more information.
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LINEAR GRINDING SYSTEM – POLISHING & MAINTENANCE ACCESSORIES
Perfect finishes on
large surfaces, with
no shadows or streaks.
5
Pneumatic Surface Finisher
PNEUMATIC SURFACE FINISHER / ACCESSORIES
Save time sanding and polishing. 4" wide face is ideal for
finishing stainless steel, metals, wood and synthetics.
The powerful LP 1503 AIR grinding and polishing machine produces a uniform
finish fast and easy without leaving visible transitions and shadows. It is compact,
lightweight and heavy duty. Ideal for graining, polishing, brushing, blending,
deburring, cleaning welds, roughing and more. Easily achieve a #3, #4, #6 or #8
finish. Constant speed, high torque and a comprehensive line of accessories make
this an essential tool for surface finishing.
Pneumatic Surface Finisher Specifications
Order Number: LP 1503 AIR
Load Speed
Motor
Air Consumption
Wheel Diameter
Weight
Standard Equipment
2500 RPM
1 HP (1/2" Air Connection)
20 CFM @ 90 PSI
up to 4-1/2"
8 lbs.
4" Interleaf (combi) wheel – P/N 47312
Shaft Adapter – P/N 42004
PTX Eco Smart Kits
PTX Professional Kit For Metalworking
This set comes in a strong, impact-resistant transport case and contains everything you
need for shadow-free industrial finishes. Match or create any finish up to a mirror finish
on metals. Prevent marks and fingerprints with newly developed cleaning products and
preservatives. Part Number 47004A
PTX Professional Kit for Metalworking includes:
1 PTX Eco Smart machine
1 Professional Case (P/N 80002)
1 40 grit flap wheel, 4" x 4-1/8" (P/N 47211)
1 80 grit interleaf (combi) wheel, 4" x 4-1/8" (P/N 47312)
1 Expansion roller, 3-1/2" x 4" (P/N 47005)
2 80 grit grinding belt sleeve, 3-1/2" x 4" (P/N 42080)
1 Fine fleece (Nonwoven) sleeve, 3-1/2" x 4" (P/N 42012)
1 Medium fleece (Nonwoven) sleeve, 3-1/2" x 4" (P/N 42011)
2 A45 TZ Pyramid sleeves, 3-1/2" x 4" (P/N 42245)
2 A30 TZ Pyramid sleeves, 3-1/2" x 4" (P/N 42230)
2 A16 TZ Pyramid sleeves, 3-1/2" x 4" (P/N 42216)
2 A06 TZ Pyramid sleeves, 3-1/2" x 4" (P/N 42206)
3 SuperPolish sleeves, 3-1/2" x 4" (P/N 42013N)
1 Belt driving roller (P/N 47006)
2 80 grit grinding belts, 1.2" x 24" (P/N 49080)
1 Medium fleece (Nonwoven) belt, 1.2" x 26" (P/N 49002)
2 A45 TZ Pyramid belts, 1.2" x 24" (P/N 49345)
2 A30 TZ Pyramid belts, 1.2" x 24" (P/N 49330)
2 A16 TZ Pyramid belts, 1.2" x 24" (P/N 49316)
2 A06 TZ Pyramid belts, 1.2" x 24" (P/N 49306)
3 SuperPolish belts, 1.2" x 26" (P/N 49004N)
1 Mini high gloss polishing paste, pink (P/N 40015T)
2 Mini polishing pastes, white and blue [P/N 40013 (white) P/N 40014 (blue)]
1 PTX lime scatter can (P/N 40020A)
5 Microfiber cloths (P/N 40031)
1 Brilliance clean spray bottle (P/N 40050)
1 INOX-protect spray bottle (P/N 40040)
PTX Basic Kit for Metal
PTX Kit For Woodworking
Basic set for coarse finishing to #4
finish on flat surfaces and pipes.
Part Number 47003A
The complete set for treating
wooden surfaces. Strong
transport case with PTX
Eco Smart and a range of
brush wheels for various
wood structures. Suction
cover for extracting
grinding dust particles.
Part Number 40004-3A
PTX Basic Kit for Metal includes:
1 PTX Eco Smart machine
1 Carrying Case (P/N 40008)
1 60 grit flap wheel, 4" x 4-1/8" (P/N 47212)
1 80 grit interleaf (combi) wheel, 4" x 4-1/8" (P/N 47312)
1 Expansion roller, 3-1/2" x 4" (P/N 47005)
1 Medium fleece (Nonwoven) sleeve, 3-1/2" x 4" (P/N 42011)
1 Belt driving roller (P/N 47006)
1 80 grit grinding belt, 1.2" x 24" (P/N 49080)
1 Medium fleece (Nonwoven) belt, 1.2" x 26" (P/N 49002)
1 40 grit grinding belt, 3.6" x 4" (P/N 42040)
1 60 grit grinding belt, 3.6" x 4" (P/N 42060)
1 80 grit grinding belt, 3.6" x 4" (P/N 42080)
1 120 grit grinding belt, 3.6" x 4" (P/N 42120)
6
1 HP air motor at 90 PSI
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PTX Basic Kit for Woodworking includes:
1 PTX Eco Smart machine
1 Carrying Case (P/N 40008)
1 Suction cover (P/N 40005)
1 Spacer ring (P/N 40007)
1 PTX stranded wire wheel (P/N 46301)
1 Bristle wheel (P/N 46101)
1 Fiber wheel (P/N 46400)
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PTX Grinding Wheels for Coarse and Fine Finishing
PTX FLEECE (Nonwoven) Wheel
Flexible nylon fleece impregnated with abrasives
for a first-class finish. Produces shadow-free matte,
satin and polished finishes. For removing oxidation
on stainless steel and nonferrous metals and also
suitable for smoothing wooden surfaces. Very
high fleece content by fleece compression.
Diameter: 4"
Width: 2", 4-1/8" or 6"
Grit: 60, 80, 180, 280, 400, 600
PTX Interleaf (Combi) Wheel
Nylon fleece combined with abrasive flaps for matte
finishing, burnishing and removing light scratches,
oxidation and handling marks on stainless steel and
all metals. For removing old paint on wood while
smoothing at the same time.
Diameter: 4"
Width: 2", 4-1/8" or 6"
Grit: 60, 80, 180
PTX FLEECE (Nonwoven) Wheels
Part No.
Grit
47411
47412
47413
47414
47415
43601*
60 grit
80 grit
180 grit
280 grit
400 grit
600 grit
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
Size
47401
47402
47403
47404
47405
60 grit
80 grit
180 grit
280 grit
400 grit
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
47422
47423
80 grit
180 grit
4" dia. x 6" extra wide
4" dia. x 6" extra wide
* Keyed Shaft
PTX Interleaf (Combi) Wheels
Part No.
PTX Flap Wheel
With radial abrasive cloth flaps in various grit sizes
for removing rust, oxidation layers, minor scratches
and for the regraining and burnishing of metals.
Diameter: 4"
Width: 2" or 4-1/8"
Grit: 24, 40, 50, 60, 80, 120, 180, 240
Grit
Size
47311
47312
47313
60 grit
80 grit
180 grit
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
47301
47302
47303
60 grit
80 grit
180 grit
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
47322
47323
80 grit
180 grit
4" dia. x 6" extra wide
4" dia. x 6" extra wide
LINEAR GRINDING SYSTEM WHEELS
PTX abrasives from CS Unitec are made according to high quality standards. A unique production process
guarantees high concentricity and thus vibration-free grinding – a prerequisite for fatigue-free working and perfect
surface finishes with no transitions or shadows. Simply try it! You will be surprised how much smoother a PTX
grinding wheel or brush wheel is.
PTX Flap Wheels
PTX CLEAN Wheel
Made of hard-textured, nonwoven fleece for
cleaning and descaling welds, pore-deep removal
of rust, oxidation and coatings, cleaning beams,
bricks, etc. Produces an effective linear finish
on stainless steel. A new production process
guarantees 100% concentricity.
Diameter: 4"
Width: 2" or 4"
Grit: Medium
PTX GUM Wheel
Soft rubber impregnated with abrasive grit for
the removal of minor scratches. Ideal for a bright,
decorative linear finish on stainless steel and
nonferrous metals and for smoothing wooden
fibers.
Diameter: 4"
Width: 2" or 4"
Grit: 60, 180
Part No.
Grit
Size
47211
47212
47213
47214
47215
40 grit
60 grit
80 grit
120 grit
180 grit
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
4" dia. x 4-1/8" wide
47201
47202
47203
47204
47205
47206
47207
47208*
24 grit
40 grit
50 grit
60 grit
80 grit
120 grit
180 grit
240 grit
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
4" dia. x 2" wide
* Keyed Shaft
PTX CLEAN Wheels
Part No.
47511
Grit
Size
Medium (black)
4" dia. x 4" wide
40018A* Medium (black)
4" dia. x 2" wide
HOLLOW-CORE ABRASIVES HAVE MANY ADVANTAGES:
PTX GUM Wheels
• Easy to mount – simply slide on and off
Part No.
• 100% concentricity – no vibration
• Lower cost and higher productivity!
We continue to carry abrasives with core inserts.
Contact us for more information.
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Grit
Size
250 525-4* 60 grit
45181*
180 grit
4" dia. x 4" wide
4" dia. x 4" wide
45180*
4" dia. x 2" wide
180 grit
* Keyed Shaft
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7
Expansion Roller
LINEAR GRINDING SYSTEM – EXPANSION ROLLER & BELT SLEEVES
Use with sanding belts, fleece and felt sleeves. The sleeves are simply pushed over the expansion roller and
held securely in place by the centrifugal force. 3-1/2" dia. x 4" wide – Part Number: 47005
TIPS & TRICKS
Expansion Roller – Hard Rubber
Internal expansion slots now allow easier sleeve
replacement and improved adjustment to the workpiece,
as well as vibration absorption and concentricity.
Part Number: 47005
Belt Sleeves for Expansion Roller
PTX Zirconium Grinding Belt Sleeves
PTX Zirconium Grinding Belt Sleeve
Made of zirconium. Removes deep
scratches and grinds weld seams on
metals. Far less rework is required as
a result of using the time-saving linear
grinding technique.
Part No.
42040
42060
42080
42120
42150
42180
3-1/2" dia. x 4" wide
Grit: 40, 60, 80, 120, 150, 180
Size (dia. x width)
40 grit
60 grit
80 grit
120 grit
150 grit
180 grit
Quantity
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
10 per pack
10 per pack
10 per pack
10 per pack
10 per pack
10 per pack
PTX Ceramic Grinding Belt Sleeves
PTX Ceramic Grinding Belt Sleeve
High-performance ceramic
aluminum oxide grain. Increased
removal rate and longest life for
highest productivity. Excels in
all metals.
Part No.
42440
42460
42480
Grit
Size (dia. x width)
40 grit
60 grit
80 grit
3-1/2" dia. x 4" wide
Grit: 40, 60, 80
Quantity
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
10 per pack
10 per pack
10 per pack
PTX TZ Pyramid Sleeves
Part No.
PTX TZ Pyramid Sleeve
New abrasive cloth with pyramidshaped grit structure. Allows high
material removal while producing a very
fine finish, reducing the amount of work
required when compared to grinding
belt sleeves and fleece sleeves. Pyramid
sleeves are ideal for pre-polishing for
fine mirror finishes and for removing
scratches and spot welds. Even roller
scale can be removed easily.
42265
42245
42230
42216
42206
Grit
Size (dia. x width)
A65/320 grit
A45/400 grit
A30/600 grit
A16/1200 grit
A06/2000 grit
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
Quantity
10 per pack
10 per pack
10 per pack
10 per pack
10 per pack
TZ PYRAMID GRIT COMPARISON TABLE
Corresponds
to grit size
3-1/2" dia. x 4" wide
Grit: A65/320, A45/400, A30/600, A16/1200, A06/2000
A65
A45
A30
A16
A06
320
400
600
1200
2000
PTX Fleece "Nonwoven" Sleeves
Part No.
42010
42011
42012
42009
PTX Fleece "Nonwoven" Sleeve
Nylon impregnated with abrasive
grit for removing minor to medium
scratch marks and oxidation
coatings, matte and satin finishing
and deburring applications.
Grit
Size (dia. x width)
coarse (brown)
medium (red)
fine (blue)
superfine (grey)
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
3-1/2" x 4"
Quantity
5 per pack
5 per pack
5 per pack
5 per pack
FLEECE COMPARISON TABLE
3-1/2" dia. x 4" wide
Grit: Coarse, Medium, Fine, Superfine
Corresponds
to grit size
Coarse
(brown)
Medium
(red)
Fine
(blue)
Superfine
(grey)
80
180
280
400
TIPS & TRICKS
To remove the grinding sleeve,
place the expansion roller on a round object that
is slightly smaller than the roller. Then push the
sleeve down slightly using both hands.
The expansion roller is
helpful when grinding
large areas and
removing large welds.
8
Grit
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Special Brushes for Metals, Wood and Hard Plastics
4" dia. x 2-7/8" wide – Part No. 46101*
4" dia. x 1" wide – Part No. 46102N*
* Requires spacer rings 40007
4" dia. x 2-7/8" wide – Part No. 46301*
4" dia. x 1" wide – Part No. 47702*
* Requires spacer rings 40007
PTX Stainless Steel Wire Wheels
Elastic stainless steel wire brush. For
cleaning welds, deburring, removing
rust, roughing and removing coatings.
PTX Fiber Wheel
Elastic fiber brush. For polishing stained wood,
satin finishing, pore-deep dust removal and
cleaning applications.
4" dia. x 2-7/8" wide – Part No. 251 625*
4" dia. x 1" wide – Part No. 46202N*
* Requires spacer rings 40007
4" dia. x 4" wide – Part No. 46400
Note: Above wheels are configured for keyed shaft. Hollow-core shaft adapter not necessary.
Cotton Buffing Wheel
Cotton yarn wheel for use with compounds.
Produces a very bright high mirror finish. Use
on flat, contoured or irregular surfaces.
4" dia. x 2" wide
Part No. CS2405*
4" dia. x 4" wide
Part No. CS2410
4" dia. x 6" wide
Part No. CS2420
* Requires spacer rings 40007
Stranded wire wheel for creating a rustic
effect on wood
Abrasives for Polishing to High-gloss and Mirror Finish
PTX Felt Sleeve
Made of soft merino (endless) for
polishing large stainless steel and
nonferrous surfaces quickly to a
mirror finish. Also suitable for hard
plastics. Must be used with the
expansion roller.
PTX SuperPolish Sleeve
Revolutionary special fleece produces perfect
brilliant, shadow-free mirror finishes on stainless
steel and nonferrous metal surfaces using
polishing compounds (white and blue) and pink
polishing cream. SuperPolish fleece is absorbent,
does not smear and saves significant work time.
Must be used with the expansion roller.
3-1/2" dia. x 4" wide
Part No. 42013
3-1/2" dia. x 4" wide
Part No. 42013N
Poly-PTX Cotton Rings
Fleece rings for polishing narrow or uneven stainless steel and nonferrous metal surfaces using polishing
compounds (white and blue) and pink polishing cream. A separate Poly-PTX Cotton Ring must be used
for each compound or cream so as not to mix different compound grits.
For polishing narrow or uneven stainless steel surfaces:
100mm x 12mm (4" dia. x 1/2" wide), 8 per pack Part No. 40019M
For polishing aluminum, brass and other nonferrous metals:
100mm x 12mm (4" dia. x 1/2" wide) Part No. 250 521
See page 10 for pre-grinding
and polishing compounds,
mirror finish creams, cleaners
and protective sprays for
finished metal surfaces.
•
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LINEAR GRINDING SYSTEM – POLISHING & MAINTENANCE ACCESSORIES
PTX Bristle Wheel
Elastic nylon brush impregnated with abrasive
grit. For roughing and deburring metal, as well
as creating a rustic effect with even annual ring
transitions on timber.
PTX Stranded Wire Wheels
Sturdy steel wire brush. For deburring,
rust removal, roughing and cleaning
metal. For brushing out soft annual
rings on timber, leaving a rough
rustic effect.
9
POLISHING & MAINTENANCE / SURFACE FINISHING TIPS & TRICKS
Polishing and Maintenance Products (cont'd)
PTX Pre-grinding & Polishing Compound
Essential for polishing all metals, including
stainless steel, aluminum, etc.
PTX Polishing Cream, Pink
For high reflective finishing. Produces a
perfect mirror finish on stainless steel and
nonferrous metals when used with the
SuperPolish Sleeve.
PTX® WHITE pre-polishing compound (23 oz.) – Part No. 40013
PTX® BLUE finishing compound (23 oz.) – Part No. 40014
PTX® WHITE and BLUE mini pastes (approx 4.2 oz. ea.) –
Part No. 40009
Miniature tube, 2 oz. – Part No. 40015T
Can, 2.2 lbs. – Part No. 40015
Microfiber Cloths
For pore-deep cleaning and even distribution
of maintenance products and polishes. Our
microfiber cloths produce a top finish on
all materials.
PTX Lime (noncaustic)
For removing cream and compound residues. Scatter
on the surface, and wipe off with a microfiber cloth.
Aluminum scatter container with Lime (approx 5.3 oz.) –
Part No. 40020A
Can, 2.2 lbs. – Part No. 40016
Scatter container only – Part No. 40020
Size: 13" x 14" – Part No. 40031
Brilliance-Clean
For streak- and residue-free
cleaning of all surfaces, including
stainless steel, steel, aluminum,
brass and copper. BrillianceClean is not harmful to plastics,
wood or coated surfaces. It
removes fingerprints, dust,
compound residue, minor oil
and grease marks and adhesive
residue effortlessly. Evaporates
quickly without leaving any
residue on the surface.
INOX-Protect (hard sealant)
Protects finished and
polished metal surfaces
(stainless steel, steel,
aluminum, brass, copper,
etc.) with a clear, dry
adhesive film. Removes
fingerprints and other dirt.
Canister (w/ spray bottle),
1.3 gal. – Part No. 40041
Spray bottle, 17 oz. –
Part No. 40040
POLY Protection (oil film)
For cleaning and preserving finished
and polished stainless steel and
nonferrous metal surfaces. Protects
against shadows and finger and
water marks for a long time. Spray
on and rub off with a micro-fiber
cloth. Produces a darker effect on
finished surfaces.
Canister (w/ spray bottle), 1.3 gal. –
Part No. 40012
Spray bottle, 17 oz. – Part No. 40011
Canister (w/ spray bottle), 1.3 gal. – Part No. 40051
Spray bottle, 17 oz. – Part No. 40050
TIPS & TRICKS
A perfect mirror finish on stainless steel
The newly developed grinding and polishing system, featuring special TZ Pyramid and SuperPolish fabrics from CS Unitec, produces a perfect
mirror finish quickly and in just a few steps.
1
2
Step 1 - Pre-grinding
Prepare with TZ Pyramid sleeve
grit A45 (possibly A65) to remove
mill skin, scratches and minor
unevenness.
3
Step 2 - Intermediate grinding
Rework with TZ Pyramid A30 and complete with
TZ Pyramid A16. Use very little grinding pressure
and grind perpendicular and diagonally.
Tip: After each step, remove the compound residue from the workpiece
with POLY Lime and a microfiber cloth.
Step 3 - Mirror finish polish
Use the SuperPolish sleeve with white polishing paste,
then with blue polishing paste. Use a different sleeve for
each paste grit. Polish diagonally. For a high-gloss finish,
use the SuperPolish sleeve with the pink high-gloss
polishing cream. Polish in one direction only.
The result... a brilliant mirror finish!
Maintain and protect finished or polished
stainless steel surfaces.
Compound and cream residues can be removed using PTX Lime. Simply scatter on
the lime and wipe it off using a microfiber cloth.
Compound residues, fingerprints, dust, minor oil and grease marks and adhesive
residue can be removed effortlessly with Brilliance-Clean. Any residue will
evaporate immediately.
To protect finished or polished metal surfaces, spray INOX-Protect on the surface,
rub off with a microfiber cloth, wipe the surface dry and then polish briefly. The
surface will be protected by a dry, invisible film for several weeks. Polished finishes
will not be darkened by this product.
10
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Abrasives for Pipe Constructions – Open or Closed
Diameter: 3.5" x 2.8" Part No. 47006
PTX Grinding Belt in high-quality
aluminum oxide (closed)
For coarse and initial grinding, rust removal and
smoothing round metal pipes. For use with grinding belt
rollers. For use on closed pipe constructions, see TIPS &
TRICKS below. Dimensions: 1.2" x 24"
Grit: 40, 60, 80, 120, 150, 180, 240
See ordering information at right.
PTX TZ Pyramid Belt (closed)
New abrasive fabric with pyramid-shaped grit structure
for removing scratches, roller scale and spot welds.
TZ Pyramid belts allow high material removal while
producing a very fine finish. They are ideal for the initial
grinding before polishing to a mirror finish. Because the
grit fineness is increased slowly, it is possible to omit
several operations. For use with grinding belt rollers.
For use on closed pipe constructions, see TIPS &
TRICKS below.
Dimensions: 1.2" x 24", Grit: A65, A45, A30, A16, A06
See ordering information at right.
Part No.
49040
49060
49080
49120
49150
49180
49240
Grit
Size (width x length)
Quantity
40 grit
60 grit
80 grit
120 grit
150 grit
180 grit
240 grit
1.2" x 24"
1.2" x 24"
1.2" x 24"
1.2" x 24"
1.2" x 24"
1.2" x 24"
1.2" x 24"
10 per pack
10 per pack
10 per pack
10 per pack
10 per pack
10 per pack
10 per pack
PTX TZ Pyramid Belts
Part No.
49365
49345
49330
49316
49306
Grit
Size (width x length)
Quantity
A65/320 grit
A45/400 grit
A30/600 grit
A16/1200 grit
A06/2000 grit
1.2" x 24"
1.2" x 24"
1.2" x 24"
1.2" x 24"
1.2" x 24"
10 per pack
10 per pack
10 per pack
10 per pack
10 per pack
PTX Fleece Nonwoven Belts (open)*
Part No.
49001
49002
49003
49007
Grit
Size (width x length)
coarse (brown)
medium (red)
fine (blue)
superfine (grey)
1.2" x 26"
1.2" x 26"
1.2" x 26"
1.2" x 26"
* Feature buttonhole fastening system
PTX Fleece Nonwoven Belt (open)
Buttonhole fastening system for fine grinding and prepolishing on open and closed pipe constructions and
handrails. The fleece belt can be opened and closed as
often as necessary. For use with grinding belt rollers.
International patent and design protected.
Dimensions: 1.2" x 26", Grit: coarse, medium, fine,
superfine. See ordering information at right.
With buttonhole – PATENTED!
PTX Grinding Belts (Aluminum Oxide)
PTX Felt Belt (open)
Made of merino felt with buttonhole fastening system for
polishing work on open and closed pipe constructions and
handrails. The polishing belt can be opened and closed as
often as necessary. For use with grinding belt rollers and
our polishing compounds and creams. Use a separate
felt belt for each compound and cream grit. Do not use
compounds with different grits on felt. International
patent and design protected.
Dimensions: 1.2" x 26" Part No. 49004
PTX Special Adhesive Tape
With glass fabric insert for joining
grinding belts. Strong, heat-resistant
adhesive force. For joining PTX
grinding and TZ Pyramid belts for use
on closed pipe constructions.
Affix the adhesive tape over the entire length of the grinding
belt, overlapping approximately 370˚.
Dimensions: 1" x 165’ Part No. 49000
INOX Miter Tape
Protect adjacent finishes when
grinding. Self-adhering 304
Stainless tape for use when
creating distinct edges on finishes.
Excellent for creating mitered
corners. Quick application and
residue-free removal. Minimal thickness for accurate grinding
lines. Easily cut with scissors.
Dimensions: One roll measures 6" x 8.2 ft. Part No. 40070
PTX SuperPolish Belt (closed)
For a perfect mirror finish on pipe constructions and handrails. SuperPolish is a new, special micro fleece that produces a
perfect, brilliant mirror finish on stainless steel and nonferrous metals. Smears and shadows are eliminated when used with
our polishing compounds (white and blue) and pink cream. SuperPolish is absorbent and saves lots of work time. For use
with grinding belt rollers.
Dimensions: 1.2" x 26" (not available with buttonhole fastening system) Part No. 49004N
TIPS & TRICKS
Grinding and polishing closed pipe constructions
Fleece and felt belts with the patented buttonhole fastening system are ideal for
working on closed pipe constructions and handrails. The grinding belt can be
placed over the pipe and closed or opened again in a twist using the
buttonhole system. Changing a belt is quick and easy. The belt can be
opened and closed as often as required.
LINEAR GRINDING SYSTEM / ABRASIVES FOR PIPE CONSTRUCTIONS
PTX Grinding Belt Roller with stainless steel flanges
For grinding, fleece, SuperPolish and felt belts. The belt roller
is made of wear-resistant soft Vulculan with stainless steel
discs on the sides. The surface is grooved to ensure that the
abrasive belt does not slip.
Closed belts such as the high-quality aluminum oxide belt or the
TZ Pyramid belt must be cut open to work on closed pipe
constructions. Place the belt over the pipe and join using our
special adhesive tape (P/N 49000) over the entire length
(approx. 370˚).
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11
MULTI-MAX
Stationary multipurpose
grinder for all workshop
grinding, blending and
finishing jobs.
Uses all PTX abrasive wheels
and discs with 5/8"-11 UNC
threads or 7/8" arbor.
2
1
Shaft mounting for all abrasives
from the PTX ECO SMART
system. (See page 7-9)
4
3
5/8"-11 UNC spindle thread
for grinding discs or a 7/8"
arbor.
Compatible with the new
flexible shaft attachment.
(See page 13)
Uses the FIX HOOK AND
LOOP SYSTEM (See pages
23-25). For replacement flap
discs, see page 13.
Extensive selection of accessories
(See pages 7-9 & 23-25)
3
1
2
4
Uses all PTX abrasive
wheels and discs
MULTI-MAX
220 - 240V, 3-phase
Part No. 30402
12
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MULTI-MAX
Flexible Shaft
A versatile bench grinder
for use with VARILEX®, Angle
Grinders and MULTI-MAX
• Two shaft mountings. Uses grinding discs with 5/8"-11
UNC or 7/8" mounting and abrasive grinding wheels for
longitudinal surface finishers.
• Fast deburring, trimming, grinding, brushing and more.
• Uses Poly-PTX grinding wheels for longitudinal
grinding, satin finishing, etc. (See page 7-9)
• Uses FIX HOOK & LOOP system for plain grinding, fine
grinding and more. (See pages 23-25)
• Powerful 3-phase, 750 watt AC motor, 220 volt.
• Transparent, hinged grinding guard.
• Roller support for more accurate work.
• Adjustable support rail with safety hood for grinding
discs up to 7".
• Drive motor can be used with the flexible shaft for
grinding in narrow and awkward spots. (See right)
• For a safe upright working position, use with the
MULTI-MAX machine stand. (P/N 30420)
The new flexible drive shaft with a sturdy core
and 5/8"-11 thread means that the MULTI-MAX
can now be upgraded to a powerful professional
drive motor. Ideal for narrow and awkward spots.
Accepts 1/8" or 1/4" shaft abrasives and with an
adapter for polishing rings up to 6" diameter. The
Flexible Shaft features an ergonomic handgrip
with vibration reduction.
5/8"-11 UNC connecting thread can also
be used with the VARILEX® WSF 1800 or
Angle Grinders!
See page 14-15 for
details about the
VARILEX® WSF 1800.
1/8" or 1/4"
MULTI-MAX Specifications
Order Number: 30402
5/8"-11 UNC
Power 220 - 240V, 3-phase
Speed 2,800 RPM
Abrasive Diameters 4" to 7"
Disc Mounting 5/8"-11 UNC or 7/8" arbor
Wheel Mounting Hollow core or Keyway
Weight 5.2 lbs.
5/16" Wire
Standard Equipment Multi-Max Tool, 220V
PTX Flap Wheel, 80 grit (2)
PTX Interleaf, 180 grit (1)
Mini polishing pastes, white (P/N 40013)
and blue (P/N 40014)
Spacer ring set (1)
Flat flap disc, 80 grit (1 P/N 36080)
FIX backing pad (1 P/N 80115UF)
FIX Zirconium discs, 40, 60, 80,
120 grit (1 ea.)
FIX TZ Pyramid discs, 400, 600,
1200 grit (1 ea.)
FIX SuperPolish disc (1 P/N 80715N)
Flexible Shaft Ordering Information
Item
Replacement Discs Flat flap disc, 60 grit (1 P/N 36060)
Flat flap disc, 80 grit (1 P/N 36080)
Flat flap disc, 120 grit (1 P/N 36120)
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1-800-700-5919
•
Part No.
Flexible shaft with 5/16" steel
wire and 5/8" thread
10015
Separate 1/8" collet for flexible shaft
10011A
Separate 1/4" collet for flexible shaft
10011B
Machine holder (powder-coated steel)
incl. clamping screw for VARILEX® WSF 1800
10008
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VARILEX ®
WSF 1800 Professional
The most powerful speedcontrolled angle surface
finishing and blending
tool in its class.
Variable speed from 2000 to 7600 RPM, 15 Amp
(1710 W) power, disc change in seconds without
tools. For disc diameters of 4", 4-1/2", 5", 6" and 7".
VARILEX® is designed to efficiently maximize the capabilities of
flap, grinding and cutting discs and the Hook & Loop system.
2
1
Simple, fast disc changing
- with no tools - using
the 5/8"-11 EASY-LOCK
SPEED NUT. P/N 65008-1
3
New ergonomic design with
vibration-damping handle
for comfortable, fatigue-free
working.
Very powerful and
infinitely adjustable
4
Dust-tight field coil with
special coating.
Adjustable cover guard.
5
6
4
2
8
7
1
6
Easy speed control during
operation.
3
5
Service cover allows the carbon
brushes to be changed quickly.
VARILEX® WSF 1800
Part No. 65000A
Safety Notice: Always use the protective
wheel guard and follow all applicable
safety instructions and regulations.
FLEXIBLE SHAFT - The new flexible
drive shaft can now upgrade the
VARILEX® WSF 1800 to a powerful
professional drive motor for all
applications. See page 13 for details.
14
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1-800-700-5919
7
Ergonomically positioned
locking ON/OFF switch.
•
8
QUICK-LOCK cable for fast,
easy replacement if cable is
damaged. 13 ft., included.
Visit our Web site at www.csunitec.com
Kit sets for VARILEX® WSF 1800
Professional Multifunction Tool
The most powerful single-handed multi-function
machine available – more than just an angle grinder!
Sensitive variable-speed control makes the VARILEX® ideal
for use with both flap discs and polishing discs, as well as
grinding and cutting wheels, for applications ranging from
grinding to blending, pre-polishing and polishing. The
variable-speed control:
• Doubles the service life of the disc being used
• Prevents glazing of the disc and heat deformation on
the workpiece
• Drastically reduces the noise level
The VARILEX® differs from a conventional angle grinder in
its motor design to allow for exceptional performance at low
RPM – without motor overheating or burnout. This machine
also offers the ability to change discs in seconds, without
tools, using the patented EASY-LOCK clamping nut and
spindle lock. It also offers:
• Optimal speed setting for a range of grinding and
polishing tools, yielding perfect results every time
• A balanced handle that ensures fatigue-free grinding
VARILEX® WSF 1800 Basic Starter Kit Part No. 80053
VARILEX® Basic Starter Kit includes 1 VARILEX® WSF 1800,
110 V with 5/8"-11 spindle, 1 Wheel guard for discs up to 5",
1 Carrying Case, 1 EASY-LOCK SPEED NUT, 2 PLANTEX®
CERAMIC 5" grit 40, 2 PLANTEX® 5" grit 40, 2 PLANTEX®
CERAMIC 5" grit 60, 2 PLANTEX® 5" grit 60.
The VARILEX® is not designed for continuous use at low
speed for polishing paint in the automotive trade.
FIX Hook & Loop
System Kits
See page 23 for two
versatile FIX Hook
& Loop System kits.
VARILEX® WSF 1800 Specifications
Order Number: 65000A
Power
TIPS & TRICKS
15 Amp (1710 Watts)
110 Volt / 60 Hz
(Also available: 230 Volt / 50 Hz)
Speed Control Dial
Diameters
Spindle Thread
Arbor Size
Weight
Polish stainless
steel to a mirror
finish with the
VARILEX® WSF 1800
Professional
Infinitely adjustable from 2000 to
7600 RPM
4" to 7"
5/8"-11 UNC
7/8"
(1) Initial grinding (remove
scratches and roller scale,
level welds) with TZ Pyramid
disc A45 (grit 400) or A65 (grit
320). Finish with TZ Pyramid
disc A30 (grit 600)
and A16 (grit 1200). ( page 24)
6.2 lbs.
Use with various discs and safety guards
Available with optional 7" safety guard for use with various-size
grinding discs from 4" to 7" diameter (typical disc diameters are
4", 4-1/2", 5", 6" and 7").
5/8"-11 EASY-LOCK SPEED NUT Clamping System
Using the EASY-LOCK SPEED NUT, you can
change the abrasive disc on the VARILEX® in
a matter of seconds – without tools!
Easy hand tightening eliminates the need for
wrenches and expensive 5/8"-11 hubs.
(2) Main polish with SuperPolish disc
and white polishing compound, then with
blue polishing compound. Important: Use
a separate disc for each compound grit.
(3) Mirror finish with SuperPolish disc and
pink polishing cream. ( page 10)
ALL-IN-ONE GRINDING/SURFACE FINISHING/BLENDING/POLISHING MACHINE
The VARILEX® boasts a powerful 15 Amp, 1710 W motor
that has been designed and developed for heavy industrial
use. The speed is infinitely adjustable between 2000 and 7600
RPM. A tachogenerator keeps the speed constant, even when
the grinder is operating at full load.
Part No. 65008-1
•
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15
FLAP DISCS
Longer, faster and
better grinding.
Unbeatable technology and performance
The first flap discs for high-speed angle grinders were developed at the
end of the 1970s. More than 30 years of experience and unbeatable
technology go into the manufacture of every CS Unitec flap disc. In terms
of material removal capacity, service life and grinding quality, the flap
discs that bear the brand TIGER SHARK-PLANTEX® – plus the newest
development, PLANTEX®, made of hemp fiber high-tech compound – are
among the best in the world.
Top of the class in material removal, service life and quality
The performance and service life of a flap disc are not only dependent
on the abrasive fabric used, but above all on the correct combination of
flexible backing material; grit mixtures on the flaps; the angle at which the
flap is held against the material; hard pressing; gluing system; and more.
These considerations are part of what sets CS Unitec apart from the rest –
not all flap discs are the same!
Good for the environment and better for your health
Great care is taken to select raw materials that are environmentally sound
and user friendly. Commonly used materials such as fiberglass, mineral
fibers and epoxy resins are avoided in favor of sustainable raw materials
such as hemp for the discs’ backing plates. A patented, revolutionary
flexible adhesive mounting system for the abrasive fabric flaps further
contributes to the safety, performance, service life and user friendliness
of CS Unitec flap discs. Our discs also considerably reduce vibration and
noise while grinding.
Unique patented production process
Completely new production technologies have been developed to
manufacture our high-quality flap discs. The adhesion of the flaps to the
backing disc is achieved using a patented, revolutionary adhesive system.
In contrast to many rival products, the flaps of CS Unitec’s discs are
pressed on to the backing disc over their full area – throughout the entire
hardening process – to produce a solid, compact and vibration-stable
abrasive. This also gives added support to the grits and holds them
firmly in their mounting, considerably extending the service life of the
grinding discs.
16
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1-800-700-5919
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Standard and endurance
tests ensure quality
and play an essential
role in progressive new
developments.
Speed test
Grinding discs are tested on
a centrifugal test machine to
ensure that they can withstand
the sort of speeds that are
required for grinding work. The
test system can test discs at
speeds of up to 30,000 RPM.
Endurance grinding test
Endurance tests are conducted
to measure the material
removal and service life of flap
discs. New fabrics are tested
to ensure their suitability and
their grinding properties on
various materials.
Compliant with American
and German standards set
by ANSI B7.1 and DIN 13743.
Visit our Web site at www.csunitec.com
TIPS & TRICKS
CS Unitec Flap Disc
Standard Flap Disc
A clear difference
These pictures show the clear difference between
a CS Unitec flap disc with hard-pressed flaps (top)
and a standard flap disc with fiberglass backing
and unpressed flaps (bottom). The poorly pressed
disc tends to "chatter" during the grinding process,
generating vibrations and resulting in the grit pulling
away from the mounting prematurely. This results in
irregular grinding, poor grinding capacity, short service
life and potential flap tearing.
Recommended speeds for maximum flap disc
service life and economy:
4" diameter:
4-1/2" diameter:
5" diameter:
6" diameter:
7" diameter:
Grinding & Polishing Discs
9000 – 11,000 RPM
7000 – 9000 RPM
6000 – 8000 RPM
5000 – 7000 RPM
4000 – 6000 RPM
GRINDING AND POLISHING DISCS
Check the speed
The right speed increases the service life of flap discs
by up to 100% – a major factor in ensuring a low-cost
workflow. Operating flap discs between 5000 and 8000
RPM sets the table for optimal grinding capacity and
service life. Powerful, speed-controlled angle grinders
such as the VARILEX® WSF 1800 Professional (see
page 14) are ideal for working with flap discs.
PLANTEX®
Flap discs for grinding steel and stainless steel, with hemp/polypropylene backing.
See page 18-20
PLANTEX® COOL TOP
POLY-MAGIC-WHEEL
PLANTEX® CERAMIC
MAGNUM® FLEECE TOP
Provides additional cooling to improve
grinding performance for stainless steel.
See page 20
Ideal for dry polishing stainless steel.
See page 26
Provides increased performance and
additional cooling to improve service life
on all metals. See page 21
For surface conditioning, fine
finishing and polishing.
See page 27
PLANTEX® TIGER SHARK®
MAGNUM® CLEAN
FIX HOOK & LOOP SYSTEM
REDUCED SPARKING &
CUT-OFF DISCS
For pore-deep cleaning of metals.
See page 27
Specially designed for blending aluminum.
See page 22
Highly flexible backing disc for
outstanding finish quality.
See page 23-25
•
1-800-700-5919
EB diamond wheels reduce sparking.
See page 28-29
•
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17
Steel/Stainless Steel/Aluminum
PLANTEX ®
High-tech Compound
A quantum leap in flap
disc technology.
Provides:
3Higher Productivity
3Lower Cost
3Increased Safety
PLANTEX® offers important advances in
grinding performance, service life, protection
for the environment and personal safety.
The development of the new PLANTEX®
high-tech compound has resulted in the
production of the first flap discs in the world
with a backing plate made of natural hemp,
with polypropylene used to bind it. In
addition to excellent material abrasion and a
long service life, the discs offer maximum
operator safety, protection of natural resources
and environmental friendliness.
This new composite material (hemp and polypropylene)
minimizes pollution from production to waste disposal.
Even the polypropylene binding material combusts to
approximately 1% carbon when disposed of by thermal
methods, producing almost zero residue. Polypropylene
is physiologically safe and is used in automotive
engineering (interior) and medical technology for
common items such as syringes, cannulae and infusion
bottles. As a result of its fiber structure, the hemp fiber
offers excellent tearing strength values. The superior
strength values of this high-tech compound are
achieved through a patented new treatment ("impact
method") for hemp fibers.
Hemp fiber high-tech compound is an almost ideal
base material for flap disc backing plates – it is flexible,
heat-absorbent (for low grinding temperatures), very
easy to trim, safe to use and easy to dispose of. The
cavities of the hemp fiber structure, in conjunction
with polypropylene, have a highly insulating, damping
and noise-reducing effect, thus enhancing the safety
features of the discs.
18
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•
Made
in Germany
PATENTED!
Safer working conditions
– No fiberglass, no mineral fibers, no epoxy resin
– Easy to trim, safe to use, easy to dispose of
Earth friendly
– Minimizes pollution, from production to disposal
– Hemp plant counteracts greenhouse effect
Competitively priced
– Lower cost of production
– Superior service life; 100% utilization
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PLANTEX® – features
to convince everybody!
• Superior material abrasion and service life due to the
discs’ springy elasticity and 100% pure zirconium.
• Self-trimming and very easy to cut – the backing plate
reduces in size automatically during the grinding process.
• Adjusts better to the surface of the workpiece
during grinding.
• Absorbs vibration and noise due to its high fiber content.
• Heat-absorbent high-tech compound (with hollow fiber
insulation) reduces the temperature during grinding.
• High strength, yet lightweight.
• High shape stability while maintaining elasticity.
• High-tech compound is resistant to most chemicals.
• Made of a sustainable raw material – protects valuable
natural resources.
• The backing plate can be disposed of safely and easily
(polypropylene binding combusts to approx. 1% carbon).
• Hemp provides good energy and CO2 balance.
• Outstanding value: PLANTEX® costs no more than a
medium-quality conventional flap disc.
Trimming with cutting tools produces soft, harmless chips that can be
disposed of as domestic waste (smell is similar to wood chips).
Thermal disposal incinerates without residue, apart from 1% carbon.
Grinding down to the
last fraction of an inch
The backing plate used on
PLANTEX® flap discs reduces in
diameter automatically during
grinding. It can also be trimmed
with cutting tools, a process that
is simple and straightforward.
The PLANTEX® flap disc can be
used down to the last flap of the
abrading fabric – and saves you
money in the process!
The clever ones give way!
100%
Service
Life!
Use down to the last abrasive flap by automatic trimming during grinding
or trimming using cutting tools on a sharp steel edge.
The fiber substrate of the PLANTEX® high-tech compound
gives it absorbent, spring-like properties that enhance
grinding performance. This flexibility provides a greater
contact surface area with the workpiece (more grit is used)
that results in more material being abraded. The material
removal capacity is therefore higher. The larger contact
surface area also dissipates more heat, making the grinding
work cooler – the workpiece does not suffer smearing and
the abrasive fabric does not burn.
Grinding area with a
flexible backing plate
PLANTEX® FLAP DISCS FOR STEEL / STAINLESS STEEL
The high-tech compound material used for the PLANTEX®
flap disc is perfectly safe. The backing plate is trimmed
automatically during the grinding process or can be
trimmed manually using cutting tools. The CO2 and
energy balance are also impressive. During its growth,
1 ton of hemp converts approximately 2 tons of carbon
dioxide into oxygen by means of photosynthesis. Hemp
therefore plays a beneficial role in counteracting the
greenhouse effect.
Grinding area with a
rigid backing plate
Ordering information for
general-use PLANTEX® flap
discs, as well as the full
line of PLANTEX® products,
begins on the next page.
flexible
•
1-800-700-5919
•
backing plate
Visit our Web site at www.csunitec.com
rigid
19
PLANTEX®
PLANTEX® FLEXIBLE, ENVIRONMENTALLY-SAFE BLENDING DISCS
Flexible flap disc for general use.
The PLANTEX® high-tech compound is becoming
the standard flap disc for many companies. The backing
plate is made of hemp fiber and can be trimmed completely.
High grinding performance is achieved with the extreme
flexibility of the backing plate and the 100% RZ-Zirconium
abrasive fabric.
PLANTEX® Ordering Information
PLANTEX® Specifications
Dimensions
Diameter: 4", 4-1/2", 5", 7"
Max. speed
13,200 RPM for 4-1/2" diameter
Ideal speed
5000 to 8000 RPM
Complies with
Grits
Arbor size
Size
(dia. x arbor)
Grit
Maximum
Speed
Quantity
93514
93516
93518
93524
93526
93528
93529
93534
93536
93538
93539
93544
93546
93548
93549
4" x 5/8"
4" x 5/8"
4" x 5/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
5" x 7/8"
5" x 7/8"
5" x 7/8"
5" x 7/8"
7" x 7/8"
7" x 7/8"
7" x 7/8"
7" x 7/8"
40
60
80
40
60
80
120
40
60
80
120
40
60
80
120
15,000 RPM
15,000 RPM
15,000 RPM
13,200 RPM
13,200 RPM
13,200 RPM
13,200 RPM
12,200 RPM
12,200 RPM
12,200 RPM
12,200 RPM
8600 RPM
8600 RPM
8600 RPM
8600 RPM
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
40, 60, 80, 120
5/8" or 7/8"
PLANTEX® COOL TOP®
Flap disc with cool performance for
grinding stainless steel.
The PLANTEX® COOL TOP® high-tech compound has
been specifically developed for grinding stainless steel.
A new abrasive fabric with additional top-size coating
improves grinding performance and service life and also
provides additional cooling.
PLANTEX® COOL TOP® Ordering Information
Part
No.
PLANTEX® COOL TOP® Specifications
Dimensions
Diameter: 4", 4-1/2", 5", 7"
Max. speed
13,200 RPM for 4-1/2" diameter
Ideal speed
5000 to 8000 RPM
Complies with
Grits
Arbor size
20
ANSI B7.1, 260 ft./sec. DIN EN 13743
Part
No.
ANSI B7.1, 260 ft./sec. DIN EN 13743
40, 60 (for finer grits, use PLANTEX 80 & 120)
5/8" or 7/8"
•
1-800-700-5919
•
Size
(dia. x arbor)
Grit
Maximum
Speed
Quantity
93614
93616
4" x 5/8"
4" x 5/8"
40
60
13,200 RPM
13,200 RPM
10 pack
10 pack
93624
4-1/2" x 7/8"
40
13,200 RPM
10 pack
93634
93636
5" x 7/8"
5" x 7/8"
40
60
12,200 RPM
12,200 RPM
10 pack
10 pack
93644
7" x 7/8"
40
12,200 RPM
10 pack
Visit our Web site at www.csunitec.com
PLANTEX® CERAMIC
NEW!
Advanced high-performance ceramic grain improves
grinding performance for maximum removal, saves time,
extends service life and provides additional cooling.
The PLANTEX® high-tech compound is becoming the
standard flap disc for many companies. It is fiberglass
free and provides excellent performance and service
life. PLANTEX® natural fiber hemp backing plate offers
flexibility to reduce vibration and increase performance.
The PLANTEX® disc's composition also protects the
environment and precious resources.
The PLANTEX® CERAMIC high-tech compound has
been specifically developed for grinding all metals
including stainless steel, steel, aluminum, titanium,
bronze and special alloys. Self-trimming backing
pad allows for 100% use of abrasive.
PLANTEX® CERAMIC Specifications
Dimensions
Diameter: 4-1/2" and 5"
Max. speed
13,200 RPM for 4-1/2" diameter
Ideal speed
5000 to 8000 RPM
Complies with
Grits
Arbor size
Strength & safety with FEM
The backing plate for the PLANTEX®
high-tech compound is calculated
using the finite element method
(FEM). That ensures that it provides
the optimal strength and safety
properties, while minimizing material
use. Like all flap discs from CS Unitec, PLANTEX® flap
discs are approved for 260 ft./sec. to DIN EN 13743
and have been approved by the MPA (Material Testing
Institute) in Hanover and by the BGIA (Professional
Association Institute for Industrial Safety). PLANTEX®
additionally complies with ANSI standard B7.1.
ANSI B7.1, 260 ft./sec. DIN EN 13743
40, 60, 80
7/8"
PLANTEX® CERAMIC Ordering Information
Part
No.
Size
(dia. x arbor)
Grit
Maximum
Speed
Quantity
93550
93551
93552
4-1/2" x 7/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
40
60
80
13,200 RPM
13,200 RPM
13,200 RPM
10 pack
10 pack
10 pack
93555
93556
93557
5" x 7/8"
5" x 7/8"
5" x 7/8"
40
60
80
12,200 RPM
12,200 RPM
12,200 RPM
10 pack
10 pack
10 pack
Easy Disc Changeover –
No Wrenches or Hubs Required!
PLANTEX® CERAMIC GRINDING DISCS FOR STAINLESS STEEL
Ceramic high-performance flap disc
with exceptional grinding performance
for universal use on stainless steel and
hard-to-grind metals. Save labor and
time – one flap disc for all metals.
Grinding discs can be changed in seconds,
without tools, using the 5/8"-11 EASY-LOCK
SPEED NUT. It is easily tightened
by hand and eliminates the need
for wrenches or expensive hubs.
Part No. 65008-1
•
1-800-700-5919
•
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21
FLAP DISCS FOR GRINDING ALUMINUM
Aluminum
PLANTEX® TIGER SHARK®
& KANGAROO ALU-FIX® OIL
The new dimension for grinding aluminum.
PLANTEX® TIGER SHARK® elastic discs are unbeatable for the
difficult grinding of aluminum. High material removal, reduced
grinding temperature and no glazing with aluminum particles
make the TIGER SHARK® the first choice for these applications.
This flap disc, with its ceramic/corundum cotton abrasive fabric,
also offers high grinding capacity and low tool costs for steel
and nonferrous metals. The backing plate is flexible PLANTEX®
earth-friendly compound and adjusts well to the shape of
the workpiece. TIGER SHARK® is ideal for grinding curved
surfaces and shapes, and it is often used in car body shops, car
workshops and for tool making.
The excellent features of the TIGER SHARK® can be enhanced
even further with the newly developed Kangaroo ALU-FIX ® OIL.
A quick spray on the workpiece will solve many of the problems
you may have encountered while grinding aluminum in the past.
Loading no longer occurs, the material removal rate is up to
300% higher, the finish is visibly better – and the flap disc will
last up to three times longer.
PLANTEX® TIGER SHARK® Specifications
Dimensions
Diameter: 4", 4-1/2", 5", 7"
Max. speed
13,200 RPM for 4-1/2" diameter
Ideal speed
5000 to 8000 RPM
Complies with
Unique flap discs with a PLANTEX® flexible backing disc.
Grits
Arbor size
ANSI B7.1, 240 ft./sec. DIN EN 13743
40, 60, 80, 120
5/8" or 7/8"
PLANTEX® TIGER SHARK® Ordering Information
Part
No.
Size
(dia. x arbor)
Grit
Maximum
Speed
Quantity
93814
93816
93818
93819
93824
93826
93828
93829
93834
93836
93838
93839
93844
93846
93848
93849
4" x 5/8"
4" x 5/8"
4" x 5/8"
4" x 5/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
5" x 7/8"
5" x 7/8"
5" x 7/8"
5" x 7/8"
7" x 7/8"
7" x 7/8"
7" x 7/8"
7" x 7/8"
40
60
80
120
40
60
80
120
40
60
80
120
40
60
80
120
15,000 RPM
15,000 RPM
15,000 RPM
15,000 RPM
13,200 RPM
13,200 RPM
13,200 RPM
13,200 RPM
12,200 RPM
12,200 RPM
12,200 RPM
12,200 RPM
8600 RPM
8600 RPM
8600 RPM
8600 RPM
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
10 pack
Kangaroo ALU-FIX® OIL
Spray on aluminum workpiece to improve the
removal rate and increase abrasive life. Available
in a 1 pint spray bottle or a 1.3 gal. canister with a
spray bottle.
• 1-pint spray bottle – Part No. 40010
• 1.3 gal. canister and spray bottle – Part No. 40010K
22
•
1-800-700-5919
•
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FIX HOOK &
LOOP SYSTEM
PATENTED!
The FIX Hook & Loop system takes advantage of a flexible
backing pad and allows a disc to be changed in seconds
without tools.
The FIX Hook & Loop system is a good fit wherever disc
flexibility and frequent changeover are important. It will save
time in industrial metalworking applications such as car
body shops and repair shops.
The system requires a speed-controlled angle grinder, such
as the VARILEX® WSF 1800 Professional. A wide range
of abrasives are available for all steps leading from rough
grinding up to a mirror finish.
The FIX Hook & Loop’s "green" backing disc is made of
natural materials. The flexibility of the abrasives allows you
to achieve results similar to stationary grinding machines.
The FIX Hook & Loop system is an
essential surface finishing and polishing
system for all sheet metal applications.
The FIX family of abrasives must be used with the
FIX original backing disc.
FIX Hook & Loop System Kits
FIX Test Kit
This kit contains all the FIX Hook & Loop System
components to go from rough grinding up to a mirror
finish. Part No. 80051U
1 Carrying case
1 FIX backing pad
8 FIX Zirconium discs 4-1/2"
(2 each - 40, 60, 80, 120 grit)
10 FIX TZ Pyramid discs 4-1/2"
(2 each - 320, 400, 600, 1200, 2000 grit)
8 FIX Surface Conditioning discs 4-1/2"
(2 each - coarse, medium, fine, superfine)
6 FIX SuperPolish discs 4-1/2"
2 Mini-polishing pastes, white and blue
1 PTX polishing cream pink
1 PTX Lime in a can
2 PTX microfiber cloths
1 Sample size PTX Poly Protection
1 Sample size PTX Brilliance Clean
•
FIX Starter Kit
This kit includes a range of FIX Hook & Loop components,
as well as a VARILEX® WSF 1800 Angle Grinder.
Part No. 80050U
1 VARILEX® WSF 1800, 110V, 5/8" spindle
1 Carrying case
1 FIX backing pad - 4-7/16"
1 Wheel guard for discs up to 5"
3 FIX fleece discs 4-1/2" (1 each - coarse, medium, fine)
1 EASY-LOCK SPEED NUT
2 FIX FLEECE TOP 4-1/2" (1 each - grit 80, 180)
2 FIX flap discs 4-1/2" (1 each -grit 40, 60)
2 FIX SuperPolish discs 4-1/2"
1 FIX clean 4-1/2"
1 Lime scatter can
4 FIX Zirconium discs 4-1/2" (1 each - grit 40 - 120)
2 Mini-polishing pastes, white and blue
1-800-700-5919
•
Visit our Web site at www.csunitec.com
FIX HOOK & LOOP SURFACE FINISHING & POLISHING SYSTEM
Highly elastic backing disc for
previously impossible finish quality.
Ideal for surface conditioning and
polishing up to a mirror finish.
23
Abrasives for the FIX Hook & Loop System
FIX HOOK & LOOP ABRASIVES
The FIX family of abrasives must be used with the FIX original backing disc.
Special FIX Backing Pad with
Centering Pin, without Foam
For use with the FIX Zirconium
disc, FIX TZ Pyramid disc and
FIX SuperPolish disc. The backing
disc is made of special elastic
material with a centering pin for
perfect alignment.
Special FIX Backing Disc with
PUR Foam Absorption Coating
and Centering Pin
For use with the FIX Zirconium
disc, FIX TZ Pyramid disc and FIX
SuperPolish disc. The backing
disc is made of flexible PUR with
a special 1/4" absorption coating
with a centering pin for perfect
alignment.
Diameter: 4-1/2" with 5/8"-11 thread – Part No. 80115U
Diameter: 6" with 5/8"-11 thread – Part No. 80150U
Diameter: 4-1/2" with 5/8"-11 thread – Part No. 80115UF
Diameter: 6" with 5/8"-11 thread – Part No. 80150UF
FIX Zirconium Disc
Abrasive disc with Hook & Loop fastening and an
outstanding grinding capacity. Ideal for body shops
and car workshops.
FIX TZ Pyramid Disc
New abrasive fabric with pyramid-shaped grit structure for
high material removal while producing a very fine finish. FIX
TZ Pyramid discs reduce the amount of work required compared
to grinding belt sleeves and fleece sleeves. Ideal for prepolishing for mirror finishes and for removing scratches and spot
welds. An additional absorption coating drastically reduces the
grinding temperature and protects the Hook & Loop components
and the workpiece.
Diameter: 4-1/2" and 6"; Grits: 40, 60, 80, 120
FIX Zirconium Disc
Ordering Information
Part No.
Diameter
Grit
Quantity
80904
80906
80908
80909
4-1/2"
4-1/2"
4-1/2"
4-1/2"
40
60
80
120
50 pack
50 pack
50 pack
50 pack
80914
80916
80918
80919
6"
6"
6"
6"
40
60
80
120
50 pack
50 pack
50 pack
50 pack
Diameter: 4-1/2" and 6"; Grits: A65, A45, A30, A16, A06
(see grit equivalents below)
FIX TZ Pyramid Disc
Ordering Information
Part No.
Diameter
Grit
Quantity
80932
80940
80960
80970
80980
4-1/2"
4-1/2"
4-1/2"
4-1/2"
4-1/2"
A65/320
A45/400
A30/600
A16/1200
A06/2000
10 pack
10 pack
10 pack
10 pack
10 pack
80985
80986
80987
80988
80989
6"
6"
6"
6"
6"
A65/320
A45/400
A30/600
A16/1200
A06/2000
10 pack
10 pack
10 pack
10 pack
10 pack
Grit Equivalents
A100 = Grit 220
A65 = Grit 320
A45 = Grit 400
24
•
1-800-700-5919
•
A30 = Grit 600
A16 = Grit 1200
A06 = Grit 2000
Visit our Web site at www.csunitec.com
More Abrasives for the FIX Hook & Loop System
Diameter: 4-1/2" and 6"
Grits: coarse, medium, fine, superfine
FIX Fleece (Nonwoven) Disc
Ordering Information
Part No. Diameter
Grit
Quantity
80615
80616
80617
80618
4-1/2"
4-1/2"
4-1/2"
4-1/2"
coarse (brown)
medium (red)
fine (blue)
superfine (grey)
10 pack
10 pack
10 pack
10 pack
80650
80651
80652
80653
6"
6"
6"
6"
coarse (brown)
medium (red)
fine (blue)
superfine (grey)
10 pack
10 pack
10 pack
10 pack
FIX-Klett (Nonwoven) Disc
The new FIX-Klett disc is a superfine soft nylon-fleece
material for prepolishing aluminum or other soft,
nonferrous materials to a mirror finish.
Diameter: 4-1/2"; Superfine grit, Part No.80680 (10 pack)
Diameter: 6"; Superfine grit, Part No. 80690 (10 pack)
SuperPolish Discs for the FIX Hook & Loop System
When polishing with FIX SuperPolish Discs, use a separate SuperPolish disc for each compound
and cream. The different compound grits must not be mixed. Remove compound and cream
residues from the workpiece after each stage using POLY-PTX® lime and a microfiber cloth.
FIX SuperPolish Disc
SuperPolish is a new, special needle fleece that produces a
perfect, brilliant mirror finish on stainless steel and nonferrous
metals. Used with our polishing compounds (white and blue)
and pink cream to avoid smears and shadows. SuperPolish is
absorbent, does not smear and saves time.
FIX HOOK & LOOP ABRASIVES
FIX Fleece (Nonwoven) Disc
Versatile disc for fine surface
conditioning and pre-polishing.
FIX SuperPolish Felt Disc
Special merino wool felt that produces a perfect, brilliant
mirror finish on stainless steel and nonferrous metals.
Used with our polishing compounds (white and blue) and
pink cream to avoid smears and shadows.
Diameter: 4-1/2"; Thickness: 1/4", Part No. 80715 (10 pack)
Diameter: 6"; Thickness: 1/4", Part No. 80750 (10 pack)
Diameter: 4-1/2"; Thickness: 1/4", Part No. 80715N (10 pack)
Diameter: 6"; Thickness: 1/4", Part No. 80750N (10 pack)
TIPS & TRICKS
Perfect mirror finish on stainless steel and nonferrous metals
Pre-polish with SuperPolish disc
and white polishing compound.
The new TZ Pyramid and SuperPolish discs for the FIX
Hook & Loop system can be used with an angle grinder
to create perfectly polished finishes on stainless steel
and nonferrous metals.
Main polish with SuperPolish disc
and blue polishing compound.
Pre-grinding to remove scratches and level welds
using TZ Pyramid discs with grit A30.
Perfect mirror finish with SuperPolish disc
and pink cream.
Fine grinding using TZ Pyramid discs with grit A16.
Use a separate SuperPolish disc for each step – the
different compound grits must not be mixed. Remove
compound and cream residues after each stage using
POLY-PTX® lime and a microfiber cloth.
These two stages prepare the surface for polishing.
TZ Pyramid is an aggressive abrasive, so there is no
need to slowly increase the grit fineness. Use only
contact pressure to grind – the weight of the grinder
is generally sufficient.
•
1-800-700-5919
•
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25
MIRROR FINISHING DISCS
POLY-MAGIC-WHEEL
Dry polish stainless steel in corners up to a
mirror finish!
The POLY-MAGIC-WHEEL is designed for finishing and dry polishing in
corners, producing up to a perfect mirror finish in just two steps. These
discs are made of highly compressed fleece material and are made
in a sophisticated production process using compressed single flaps
that are strengthened by being impregnated with foam. This special
process allows considerably more abrasive material to be used than on
conventionally wound "unitized wheels and discs."
The POLY-MAGIC-WHEEL is ideal for grinding and polishing bead and
corner welds. It may only be used frontally.
Ideal for speed-controlled angle grinders.
POLY-MAGIC-WHEEL
Dimensions
Polishing corner welds with
the POLY-MAGIC-WHEEL
6-1/2" dia. x 7/8" arbor
Max. speed
5000 RPM
Ideal speed
3000 to 4000 RPM
Grits
Obtaining good polish quality when finishing corner
welds is difficult, especially for the fabrication of railings.
The POLY-MAGIC-WHEEL was designed to help you
more easily produce a truly perfect finish in these
applications. This highly compacted fleece disc was
designed specifically for grinding and polishing bead and
corner welds. The POLY-MAGIC-WHEEL disc can
reduce the time required for this work to a minimum, and
the result can only be described as a minor miracle.
A/80 (red) Initial grinding & leveling welds
(P/N 96720, 5 pk.)
B/900 (gray) Polishing to a perfect mirror
finish (P/N 96721, 5 pk.)
Mirror finish in 2 steps:
Carry out the initial grinding and leveling of welds with the
red disc, grit A (80 grit).
Then polish to a mirror finish using the POLY-MAGIC gray
disc, grit B (900 grit). These discs are very aggressive; they
save a lot of working time and the result is sensational. No
polishing compounds or creams are required for polishing
with the POLY-MAGIC-WHEEL (dry polish).
2
1
FLEECE DISCS
POLY-MAGIC-WHEEL A (80 grit)
POLY-MAGIC-WHEEL B (900 grit)
MAGNUM® TOPMIX
Increased material removal, longer service life.
The MAGNUM® TOPMIX was developed to increase material removal
during finishing while also improving service life. The 80 combination
grit is much more aggressive than our MAGNUM® FLEECE TOP 80 grit
(see page 27). Individual flaps with foamed and compressed fleece offer
a much higher removal capacity, making it ideal for removing spot welds
and deep scratches on stainless steel, steel and nonferrous metals. The
coordinated fleece combination additionally ensures that a good finish
is achieved. The MAGNUM® TOPMIX also offers excellent service life,
making deburring and cleaning of cast parts and welds a breeze.
Ideal for speed-controlled angle grinders.
MAGNUM® TOPMIX
Dimensions
5" dia. x 7/8" arbor
Ideal speed
2000 to 4500 RPM
Max. speed
6000 RPM
Grit
26
•
1-800-700-5919
•
80 (P/N 96705, 5 pk.)
Visit our Web site at www.csunitec.com
MAGNUM® FLEECE TOP
FLEECE DISCS
Made of foamed, compressed-grit, interspersed
nonwoven fleece.
The MAGNUM® FLEECE TOP is a versatile fleece disc for surface
conditioning, fine finishing and polishing, offering up to eight times
the service life of traditional fleece and SC discs. Its range of uses is
impressive. The FLEECE TOP is an ideal disc for metalworking that
requires fine grinding and pre-polishing to a uniform clean finish, and
it is effective at descaling and removing oxidation, scratches, rust,
burrs and paint. It replaces a wire brush, abrasive paper and grinding
rubbers and is self cleaning, with a special mixture that prevents
glazing and loading. The foamed fleece ring is approx. 5/8" thick.
This highly compressed quantity of fleece material ensures an extralong service life.
Ideal for speed-controlled angle grinders.
MAGNUM® FLEECE TOP
Dimensions
4-1/2" dia. x 7/8" arbor
Ideal speed
2000 to 4500 RPM
Max. speed
8000 RPM
Grits
80 (P/N 96710, 5 pk.)
180 (P/N 96711, 5 pk.)
280 (P/N 96712, 5 pk.)
400 (P/N 96713, 5 pk.)
600 (P/N 96714, 5 pk.)
900 (P/N 96715, 5 pk.)
CLEANING DISCS
MAGNUM® CLEAN
For pore-deep cleaning of metals
(sandblasting effect).
MAGNUM CLEAN® is a flexible cleaning disc for the pore-deep cleaning
of metals. This flexible coarse fleece disc is interspersed with silicon
carbide grit and cleans without harming the base material. The disc
itself is iron free, which means that there is no risk of corrosion. The
coarse fleece material will not glaze or load, even if exposed to heavy
contamination. MAGNUM CLEAN® is the ideal cleaning disc for poredeep removal of paint, rust, scale and oil smears, as well as for cleaning
and exposing without material removal. It is ideal for use in body shops
(cleans thin sheet metal with no material removal) and in the automotive
industry, and it is also suitable for underseal, renovating, painting and
building work. MAGNUM CLEAN® is particularly good for removing paint
and other coatings on wood, stone and metal (including window frames,
doors and frames, furniture, house facades, graffiti, railings, fences,
supports and machines).
Ideal for speed-controlled angle grinders.
MAGNUM® CLEAN
Dimensions
5" dia. x 7/8" arbor
Ideal speed
2000 to 4500 RPM
Max. speed
5000 RPM
Grit
Medium (P/N 96700, 10 pk.)
•
1-800-700-5919
•
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27
REDUCED SPARKING GRINDING DISCS
REDUCED SPARKING
GRINDING DISCS
Designed for grinding steel, stainless steel
and other materials in nuclear plants, oil and
gas industries and applications where spark
reduction is an important feature.
Eco Brazing (EB) diamond grinding discs from CS Unitec
reduce sparking to 1% of that produced by resinoid wheels,
making EB diamond a better choice than resinoid for use in
some hazardous environments.
• Diamond grit protrudes higher off the EB diamond disc
than traditional diamond wheels, providing greater durability,
longer service life and ease in cutting
• High-tensile steel backing disc reduces plate thickness for a
lightweight wheel that allows for high-rotation grinding
Benefits of reduced sparking:
• High yield strength makes the steel backing disc flexible,
helping to ensure that operators do not grind the material
by over-removal
• Workpiece visibility is improved,
allowing more accurate grinding
• Reduced sparking increases the visibility of the workpiece
• Reduced fire hazard from sparks
• The EB diamond wheel wears approximately 1% as much
as a resinoid wheel, therefore significantly reducing the
amount of abrasive dust emitted
• Ideal for grinding steel and stainless
steel, as well as natural stone, granite,
marble, fiberglass and other materials
EB DIAMOND DISC Specifications
Resinoid Grinding
Disc at 10,000 RPM
EB Diamond
Disc at 10,000
RPM
Dimensions
Diameter: 4", 7"
Max. speed
13,000 RPM (4") or 8500 RPM (7")
Ideal speed
6000 RPM (4") or 3300 RPM (7")
Grits
Arbor size
EB diamond grinding discs reduce sparking up to 1/100 of
that produced by resinoid grinding wheels (inset left).
Resinoid Grinding
Disc at 6000 RPM
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1-800-700-5919
7/8"
EB DIAMOND DISC Ordering Information
Order No.
EB Diamond
Disc at 6000
RPM
30, 40, 50, 60, 80
Size (dia. x arbor)
Grit
Max. Speed
Quantity
EB4007830
EB4007840
EB4007850
EB4007860
EB4007880
4" x 7/8"
4" x 7/8"
4" x 7/8"
4" x 7/8"
4" x 7/8"
30
40
50
60
80
13,000 RPM
13,000 RPM
13,000 RPM
13,000 RPM
13,000 RPM
1 disc
1 disc
1 disc
1 disc
1 disc
EB7007830
EB7007840
EB7007850
EB7007860
EB7007880
7" x 7/8"
7" x 7/8"
7" x 7/8"
7" x 7/8"
7" x 7/8"
30
40
50
60
80
8500 RPM
8500 RPM
8500 RPM
8500 RPM
8500 RPM
1 disc
1 disc
1 disc
1 disc
1 disc
Though EB diamond discs have been shown to reduce sparking,
we make no claim that sparking will be eliminated. Follow all
appropriate safety regulations (ATEX, OSHA, ANSI) for all grinding
applications, including those for working in hazardous environments.
•
Visit our Web site at www.csunitec.com
REDUCED SPARKING DIAMOND
GRINDING AND CUTTING DISCS
Caution: User must follow all appropriate safety
regulations when choosing a tool for their
particular working environment.
• Reduce sparks, dust and material waste
• Save time changing discs
• Ideal for grinding and cutting steel, stainless steel, aluminum, titanium, fiberglass and more
EB Cut Off Wheels – "Slicer" for cutting metal and more
Eco Brazing (EB) diamond cutting wheels from CS Unitec are designed for cutting
steel and stainless steel pipe, tubing, bolts and plate, as well as composites,
fiberglass and other materials.
Order No.
Size (dia. x arbor)
Grit
Max. Speed
Quantity
EBC4007850C
EBC4507830C
EBC4507850C
EBC5007850C
4" x 7/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
5" x 7/8"
50
30
50
50
13,000 RPM
13,000 RPM
13,000 RPM
13,000 RPM
1 disc
1 disc
1 disc
1 disc
EBC6007830C
EBC6007850C
EBC7007850C
EBC9007850C
6" x 7/8"
6" x 7/8"
7" x 7/8"
9" x 7/8"
30
50
50
50
8500 RPM
8500 RPM
8500 RPM
8500 RPM
1 disc
1 disc
1 disc
1 disc
EB Combination (Grinding – Cutter) Wheels
Eco Brazing (EB) diamond combination metal grinding and cutting wheels from
CS Unitec are designed for grinding and cutting steel and stainless steel bolts
and plate.
Order No.
Size (dia. x arbor)
Grit
Max. Speed
Quantity
EB4007835CM
EB4007850CM
EB4507835CM
EB4507850CM
EB5007835CM
EB5007850CM
4" x 7/8"
4" x 7/8"
4-1/2" x 7/8"
4-1/2" x 7/8"
5" x 7/8"
5" x 7/8"
35
50
35
50
35
50
13,000 RPM
13,000 RPM
13,000 RPM
13,000 RPM
13,000 RPM
13,000 RPM
1 disc
1 disc
1 disc
1 disc
1 disc
1 disc
EB7007835CM
EB7007850CM
7" x 7/8"
7" x 7/8"
35
50
8500 RPM
8500 RPM
1 disc
1 disc
REDUCED SPARKING GRINDING DISCS
Follow all appropriate safety regulations (ATEX,
OSHA, ANSI, etc.) for all grinding applications,
including those for working in hazardous
environments. Follow all appropriate OSHA and
international safety regulations for grinding metal,
fiberglass, hard plastics and more.
• Last 100x longer than ordinary resin bonded wheels
EB Cluster (Cleaning – Grinding) Wheels
Eco Brazing (EB) diamond cluster wheels from CS Unitec are designed for removing
paint, rust and epoxy on metal. Also for high material removal on fiberglass,
composites and plastics without loading up like traditional abrasives.
Order No.
Grit
Max. Speed
Quantity
EB4007880CLSF
4" x 7/8"
EB4507880CLSF 4-1/2" x 7/8"
EB5007880CLSF
5" x 7/8"
80
80
80
13,000 RPM
13,000 RPM
13,000 RPM
1 disc
1 disc
1 disc
EB6007880CLSF
EB7007880CLSF
80
80
8500 RPM
8500 RPM
1 disc
1 disc
•
Size (dia. x arbor)
6" x 7/8"
7" x 7/8"
1-800-700-5919
•
Visit our Web site at www.csunitec.com
29
PIPE GRINDING AND POLISHING
PIPE-MAX
Pipe Belt Grinder
The PIPE-MAX is a combination grinder and pipe belt sander.
The front hard rubber contact roller drives the abrasive belt to
grind flat surfaces. It removes weld seams in a straight line,
without leaving edges or a wavy finish.
For sanding pipes or handrails, it is a flexible tool. The sanding
belt follows every contour to grind and polish up to a highgloss finish. The belt wraps around the pipe and requires only
a few steps to polish the entire circumference. It is ideal for
stainless steel, aluminum and high-quality metals.
• For sanding pipes from small to large
diameter, up to 14"
• Grinds weld seams on flat surfaces –
leaves no edges
• Powerful 15 Amp motor and variablespeed control from 950 to 3500 RPM
• Quick and easy changing of
sanding belts
• Ideal for stainless steel and aluminum
You can follow the external contour of the pipe diameter with light, uniform contact pressure.
The new contour concept with the elastic return roller allows the grinding and polishing belts
to conform around the external diameter of the pipes without great force.
2
1
2
Gas pressure cylinder allows Additional handle for
belt to conform to contour of comfortable, overhead
pipe with proper pressure.
working.
3
The drive roller with the
rubber rings ensures that the
grinding belts will not slip.
1
3
The soft grinding roller made
of PUR material also allows
comfortable longitudinal
grinding of flat surfaces, for
example to remove spot welds
or eliminate deep scratches.
Pneumatic Pipe Sander also available.
(LBR1506 AIR)
See price list for details.
Standard Equipment
PIPE-MAX Specifications
Part Number: 38502A
Belt Size (L x W) 30.7" x 1.5"*
1 PIPE-MAX basic machine, 110V
2 PIPE-MAX SC-fleece belts, medium
Belt Speed
33 - 100 ft./sec.
1 QUICK-LOCK cable, 13 feet
2 PIPE-MAX SC-fleece belts, fine
Power
15 Amp (1710 Watts) 110V
1 additional handgrip
Pipe ø Max.
14"
3 spare rubber rings
PIPE-MAX grinding belts, 2 each grits 40, 60, 80 and 120
Weight
11.25 lbs.
220 Volt also available. *Note: Exact belt size is 780mm x 40mm.
PIPE-MAX Accessories
All PIPE-MAX Belts shown below: Belt Size – 30.7" x 1.5" (780mm x 40mm) • 10 belts per package
Abrasive
Grinding Belts
Abrasive Surface
Conditioning Fleece Belts
Abrasive Grinding
Belts – Ceramic
Grit
24
40
50
60
80
120
Grit
Coarse (brown)
Medium (red)
Fine (blue)
Superfine (grey)
Grit
24
36
40
60
80
100
Part No.
38523
38524
38525
38526
38528
38529
Part No.
38531
38532
38533
38534
Part No.
38124
38136
38140
38160
38180
38100
TZ Pyramid Belts
SuperPolish Belt
Grit
A100/220
A65/320
A45/400
A30/600
A16/1200
Part No.
Part No.
38544
38545
38546
38547
38548
QUICK-LOCK Cable (Qty. 1) – Length: 13 ft. (standard, included)
30
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1-800-700-5919
•
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38850
BOA
PIPE SANDER
PIPE FINISHING AND POLISHING
Electric or Pneumatic
All-around polishing
solution for handrails,
pipe and tubing.
The LRP 1503 BOA Pipe Sander is the perfect solution for sanding and
polishing pipe constructions. The sanding arm snakes up to 270˚ around the
radius of the pipe. The operator simply rotates the BOA slightly to achieve
a full 360˚ finish. Spring resistance between the deflection rollers
ensures that the sanding arm and belt are always uniformly
tensioned. The BOA saves time finishing stainless steel and
other ferrous and nonferrous pipe.
LRP 1503 VRA
with sanding belt
• Variable-speed control; 12 to 40 ft./sec. belt speed
• Maximum pipe Ø : 5" diameter
Electric
or Pneumatic
• Quick, tool-free replacement of sanding belt
• High-quality 270˚ sanding arm is made of light alloy with
two deflection rollers for quick progress, perfect finish and
simple operation
BOA Accessories
• Additional side handle can be rotated 180˚ in narrow spaces
Electric BOA Pipe Sander
Standard Equipment
Part Number: LRP 1503 VRA
Power
Belt Speed
Belt Dimensions
Weight
11 Amp
1 carrying case with padding
12 - 40 ft./sec.
1 abrasive grinding belt, grit 80, 30" x 1-1/2"
30" x 1-1/2" or 3/4"*
1 abrasive grinding belt, grit 120, 30" x 3/4"
8.2 lbs.
1 abrasive grinding belt, grit 220, 30" x 3/4"
1 surface conditioning fleece, fine, 30" x 1-1/2"
Pneumatic BOA Pipe Sander
Part Number. LRP 1503 AIR
Power
Belt Speed
Air Consumption
Weight
1 surface conditioning fleece, medium,
30" x 1-1/2"
1 super polish belt, grit 600, 30" x 1-1/2"
1 HP
28 ft./sec.
1 super polish belt, grit 1500, 30" x 1-1/2"
20 CFM @ 90 PSI
* Note: Exact belt size is 760mm x 40mm or 20mm
8 lbs.
•
1-800-700-5919
•
Abrasive grinding belt (10/pkg.)
Size
Grit
Part No.
30" x 1-1/2"
24
326 706
30" x 1-1/2"
36
326 712
30" x 1-1/2"
60
326 723
30" x 1-1/2"
80
326 739
30" x 1-1/2"
120
326 755
30" x 1-1/2"
220
326 771
30" x 3/4"
120
326 801
30" x 3/4"
220
326 836
Surface conditioning fleece belt (3/pkg.)
Size
Grit
Part No.
30" x 1-1/2" Coarse (brown) 326 895
30" x 1-1/2" Medium (red) 326 879
30" x 1-1/2"
Fine (blue)
326 852
Sanding-Polishing Belt (1/pkg.)
For high-gloss polishing, without polishing
agents, in two steps
Size
Grit
Part No.
30" x 1-1/2"
600
326 917
30" x 1-1/2"
1500
326 933
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31
FINGER BELT SANDER/GRINDER/POLISHER
FINGER BELT SANDER Variable Speed
Ideal for angles and tight spaces, as well as pipes and
curves. The swivel-mounted arm, with 140˚ flexibility,
reaches into corners, grooves and folds.
The LBS 1105 VE finger belt sander saves time grinding in confined and
difficult areas. It uses belt sizes 3/16" to 1-1/8" wide by 21" long. The
sanding arm rotates up to 140˚ for reaching into corners, grooves and folds,
including pipes and curves.
The finger sander is ideal for grinding, blending, polishing and
deburring ferrous and nonferrous metal. It also works on wood,
plastic, fiberglass and other material. Speed is adjustable
from 13 to 39 ft./sec.
LBS 1105 VE with
3/8" sanding arm.
Interchangeable 1-1/8"
arm shown at right.
Finger Belt Sander Accessories
Abrasive Sanding Belt (10/pkg.)
Size
Grit
Part No.
3/16"
60
303 615
3/16"
120
303 623
3/8"
3/8"
3/8"
3/8"
40
60
120
220
257 101
257 105
257 102
257 103
1-1/8"
1-1/8"
1-1/8"
60
120
220
255 328
255 329
255 330
Narrow filing arm and 140˚
adjustability allow sanding
and grinding in confined and
difficult areas.
Surface conditioning fleece belt
(3/pkg.)
Size
Grit
Part No.
3/8"
Medium (red) 318 663
3/8"
Fine (blue)
318 671
1-1/8" Medium (red)
1-1/8"
Fine (blue)
318 647
318 655
SuperPolish Belt (1/pkg.)
For high-gloss polishing, without
polishing agents, in two steps
Size
Grit
Part No.
1-1/8"
600
318 132
1-1/8"
1500
318 140
Finger Belt Sander Specifications
Standard Equipment
Order No. LBS 1105 VE
Power
Belt Speed
Weight
6.1 Amp
13 to 39 ft./sec.
5.5 lbs.
(1) 3/8" sanding arm (pointed) –
Part No. 256 525
(1) abrasive belt kit, grits
40/120/220 – 1 set
(1) side handle – Part No. 194 034
(1) hexagon socket screw key –
Part No. 115 460
Optional Equipment
(1) 3/8" sanding arm (curved) –
Part No. 256 532
Standard equipment includes
a metal carrying case.
(1) 1-1/8" sanding arm (large roller) –
Part No. 258 888
32
•
1-800-700-5919
•
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Gladius® 1800 Multifunctional Grinder
Ideal for hard-to-reach areas such as corners, angles and tight spaces.
• Long, sword-shaped, belt-driven tool for finishing hard to
reach areas
• Infinitely adjustable speed control from 1000 to 3800 RPM
• Tachogenerator provides constant speed, even under load
• Innovative design allows use of the full length of both sides
of the arm for smooth grinding, blending and polishing
• Integrated dust extraction port reduces airborne particles
when connected to an industrial vacuum
Gladius® 1800 Specifications
Part No. 38651A
Belt Size (LxW)
30.7" x 1.5"*
Power
15 Amp / 110V
Speed
1000 - 3800 RPM
Weight
10 lbs.
* Note: Exact belt size is 780mm x 40mm
The Gladius® 1800 uses the same
abrasive belts as the PIPE-MAX.
See page 30 for more information.
Gladius® 1800 Professional Kit
Part No. 38652A
Convert the Gladius® 1800 to a benchmounted grinder with optional machine
stand for precision grinding and polishing.
Optional machine stand: Part No. 38660
Professional Kit includes:
1 Gladius® basic machine (110V)
1 QUICK-LOCK power cord
1 Machine stand (P/N 38660)
2 SC-fleece belts, medium grit (P/N 38532)
2 SC-fleece belts, fine grit (P/N 38533)
2 40 grit Zirconium abrasive grinding belt (P/N 38524)
2 60 grit Zirconium abrasive grinding belt (P/N 38526)
2 80 grit Zirconium abrasive grinding belt (P/N 38528)
2 120 grit Zirconium abrasive grinding belt (P/N 38529)
1 Aluminum carrying case (P/N 50102)
•
1-800-700-5919
•
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MULTIFUNCTIONAL GRINDER / SANDER WITH DUST EXTRACTION
• Grind, deburr, blend and polish ferrous and nonferrous
metals, wood and plastic
33
ANGLE GRINDERS / SANDERS WITH DUST EXTRACTION
Angle Grinders / Sanders
with Dust Extraction
L 1506 VV 4" and 4-1/2", Electric
Extremely powerful 11 Amp angle grinder and sander
with variable-speed electronic motor. Vacuum port:
1-1/4". Ideal for use with our CS 1445 H, CS 1225 or
CS 1500 Dust Extraction Vacuum (see page 35).
L 1506 VV with
dust extraction
L 1506 VV AIR 4" and 4-1/2", Pneumatic
(2200 to 6800 RPM)
Extremely powerful 1 HP angle grinder and sander
with 1 HP pneumatic motor. Vacuum port: 1-1/4".
Ideal for use with our CS 1445 H, CS 1225 or
CS 1500 Dust Extraction Vacuum (see page 35).
5/8" Spindle
7/8" Arbor
Vacuum Port: 1-1/4"
L 1506 VV Specifications
Part Number:
L 1506 VV
L 1506 VV AIR
Power
11 Amp
1 HP
Speed
2200-6800 RPM 6000 RPM
Max. Diameter
4-1/2"
4-1/2"
Spindle Thread
5/8"-11 UNC
5/8"-11 UNC
4 lbs.
4 lbs.
Weight
Air Consumption
–
33 CFM @ 90 PSI
Air Connection
–
1/4"
L 1506 VV AIR
(6000 RPM)
(Hose not
included)
Stepped Adapter
(optional) adapts
vacuum port to a
1-1/4" dia. hose
Part No. 5.453-016
5/8" Spindle
7/8" Arbor
TIPS & TRICKS
EASY-LOCK SPEED NUT SAVES TIME, WEIGHT AND MONEY!
Never has changing a grinding disc been so quick and efficient
The secret behind it – the self-clamping EASY-LOCK SPEED NUT
Part No. 65008-1 (5/8"-11 UNC)
The EASY-LOCK SPEED NUT allows abrasive discs
to be changed in seconds without tools. The SPEED
NUT works with any abrasive with a hemp or ABS
backing plate and a 7/8" arbor. That means you can
change abrasives on an angle grinder in a matter of
seconds. It easily hand tightens and eliminates the
need for wrenches or heavy, expensive 5/8"-11 hubs.
The clamping collar shape on
the top of the EASY-LOCK
SPEED NUT can secure flap
discs and abrasives with a "thicker" backing disc as
well as centering them. "Thin" abrasives such as cutting
discs, etc. can simply be secured using the reverse of
the EASY-LOCK SPEED NUT clamping nut.
1. Secure the disc loosely by
hand using the SPEED NUT.
2. Press the spindle lock and tighten
the disc by turning it clockwise by
hand. That’s all there is to it!
2.
1.
34
•
3.
1-800-700-5919
•
3. To release the disc, press the
spindle lock and turn the disc
counter-clockwise by hand.
Visit our Web site at www.csunitec.com
Dust Collection Vacuums with HEPA Filtration
DUST COLLECTION VACUUMS
Activate vacuum on/off
from power tool controls
CS Unitec’s dust extraction vacuums offer strong
130 CFM air flow and an electromagnetic pulse
filter cleaning system to maximize vacuum power
and dust collection.
• Ideal for use with power tools
• 99.999% HEPA filtration efficiency of particles
down to 0.3 microns; automatic filter cleaning
• "Power Take Off" outlet activates the vacuum
ON/OFF from the power tool switch
• Non-HEPA models available, 99.930%
filtration efficiency
• Kit available to connect two power tools
(P/N 198804)
Model CS 1445 H
automatically "pulse"
cleans filters without
interrupting operation!
CS 1225 H
HEPA Vacuum Specifications
CS 1225 H
Power 11 Amp
Air flow 130 CFM
Tank capacity 6.6 gal.
Weight 24.3 lbs.
Filter P/N (2pk.) 428956
Standard Vacuum Specifications
CS 1500 H CS 1445 H
11 Amp
11 Amp
130 CFM
130 CFM
13 gal.
9 gal.
35.2 lbs.
24.3 lbs.
428956
428956
CS 1500
CS 1225
Power 11 Amp
Air flow 130 CFM
Tank capacity 6.6 gal.
Weight 24.3 lbs.
Filter P/N (2pk.) 416069
CS 1500
CS 1445
11 Amp
11 Amp
130 CFM
130 CFM
13 gal.
9 gal.
35.2 lbs.
24.3 lbs.
416069
416069
Optional Filter Bags
Paper filter bags for CS 1225 and CS 1445
P/N 416014 (5-pack)
Plastic filter bags for CS 1225, CS 1445 and CS 1500
P/N 421742 (5-pack)
Paper filter bags for CS 1500
P/N 416021 (5-pack)
Slurry filter bags for CS 1500
P/N 420592 (3-pack)
•
1-800-700-5919
We make no claim that use of a vacuum will eliminate
contaminants. Wear an approved respirator mask
and follow all appropriate OSHA safety regulations for
proper ventilation, dust handling, eye protection, etc.
when using a dust extraction grinder and vacuum.
•
Visit our Web site at www.csunitec.com
35
SHEET METAL DEBURRING MACHINE
ROLEI® BE 5 Sheet
Metal Deburring
Machine – 2 Speeds
Double-sided deburring of sheet metal up to 0.2"
thick can be achieved in a single operation with no
additional treatment. The machine’s flap wheels can
be easily adjusted as they wear. One set of wheels
lasts for approximately 6500 feet of stainless steel
sheet. Supplied standard with two 80 grit
flap wheels, the ROLEI® BE 5
can be used with other optional
grits to suit the facet width
and materials of your particular application.
Features two-speed operation:
Speed 1: fine deburring, 600 RPM
Speed 2: standard deburring, 1200 RPM
Optional accessories:
• Spare flap wheels (40, 60, 80, and 120 grit)
• Machine stand, made from strong steel
• Port for industrial dust extractor (Part No. 30330)
ROLEI® BE 5 Specifications
Part Number:
3-Phase Motor
Can also be used on its side with
roller tables for large thin sheets.
Dimensions
Weight
Options
30310A (220 Volt)
30310 (380 Volt)
220V 3-phase / 2 speeds
.2 KW / .9 Amp
380V 3-phase / 2 speeds
.2 KW / .45 Amp
19.7" x 12.8" x 7.9"
64 lbs.
Machine stand, dust extractor
connection port, teflon tape
ROLEI® BE 5 Flap Wheels
Deburring on
both sides of
the sheet edges
Sheet with burr
after cutting
Spare flap wheels for sheet
metal deburring machine BE 5
Grit 40, 60, 80, 120
36
Part No.
Grit
37040
37060
37080
37120
40
60
80
120
Qty.
2 discs per pack
2 discs per pack
2 discs per pack
2 discs per pack
Teflon protective tape – self-adhesive
(2 required)
Machine stand - Part No. 30320
Strong steel machine stand with
black powder coating
Dust extraction port (end and
bottom views shown above)
•
Visit our Web site at www.csunitec.com
1-800-700-5919
•
Part No. 30330
Part No. 30341 (27.5" L x 3/4" W)
For extension rail to protect
from scratching the workpiece
This handy deburring machine is designed for awkward,
heavy parts, such as machine tables, frame constructions or
large sheets of metal. Easy to handle, with good edge control.
The EF 115 is also ideal for chamfering welds. Fixed beveling
angle of 45˚, infinitely adjustable facet width from 0" to 3/8".
The handy
ROLEI® EF 115 can
deburr and facet large,
heavy parts with ease.
The precise edge control
guarantees clean bevels
at an angle of 45˚.
ROLEI® EF 115
110 V / 60 Hz
Variable speed: 2,000 to 7,600 RPM
QUICK-LOCK cable for
fast, easy replacement,
e.g. if the cable is
damaged. 13 ft., included.
ROLEI® EF 115 Specifications
Part Number:
Universal Motor
Speed
Weight
Options
30116
HAND-HELD DEBURRING AND FACETING MACHINE
ROLEI® EF 115
Hand-held Deburring
and Faceting Machine
15 Amp (1710 W) 110V / 60 Hz
(230V / 50 Hz, 1600 W also available)
Simple disc changing.
Infinitely adjustable
from 2,000 to 7,600 RPM
9 lbs.
Sliding guide rail, plastic
(Part No. 30117, 2-piece set)
ROLEI® EF 115 Flap Discs
Part No.
Grit
21050A
21060A
21080A
21120A
50
60
80
120
Quantity
10 discs per pack
10 discs per pack
10 discs per pack
10 discs per pack
•
1-800-700-5919
•
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37
ROLEI® EF 165
Beveling and deburring machine
for facets at an angle of 45˚.
Optional dust
extraction port
Part No. 30130
Beveling and deburring machine with a fixed
beveling angle of 45˚ and an infinitely adjustable
beveling width from 0" to 3/8" for all metals from
stainless steel to aluminum. Precise adjustment of
the face width using a hand wheel.
ROLEI® EF 165
Speed: 2800 RPM
Optional accessories:
• Table extension (2 pieces, 5" x 13" each)
• Machine stand
• Extraction port for industrial dust extractor
• Spare flap discs (60, 80, 120 grit)
Machine stand
Part No. 30120
Sturdy steel machine stand with
black powder coating.
ROLEI® EF 165 Specifications
Part Number:
Extended support table
Part No. 30110
Made of sliding grey cast material.
27-1/2" long
Motor
Dimensions
Support Table
Spare flap discs
The flat disc with special hard
compression for deburring
machines. Self-sharpening and
extremely long service life!
•
1-800-700-5919
220V single-phase
or 380V, 3-phase
14" x 13" x 12"
5" x 13"
40 lbs.
Table extension, machine stand,
extraction port for dust extractor
connection
Supplied as standard with 80 grit disc. Other grits can also be
used to suit the face width and materials.
60 Grit Part No. 36060
80 Grit Part No. 36080
120 Grit Part No. 36120
38
Weight
Options
30101 (220 Volt)
30100 (380 Volt)
•
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ROLEI® PEF 500
Precision beveling and faceting machine for all
metals from stainless steel to aluminum. Infinitely
adjustable beveling angle from 30˚ to 60˚ and
infinitely adjustable face width from 0" to 3/8"
(precise adjustment using knob).
Optional accessories:
• Extraction port for dust (Part No. 30230)
• Sliding feed plate, plastic (Part No. 30210)
• Replacement flap discs (see below right)
ROLEI® PEF 500
Speed: 2800 RPM
Parts are beveled with
perfect cross-grinding –
absolutely no opposite burr.
BEVELING & DEBURRING MACHINES
Beveling and deburring machine for
facets at angles of 30˚ to 60˚.
The face width can be
adjusted precisely using a
hand wheel.
The disc wear is adjusted
using a hand wheel with
a threaded spindle. The
face angle can be adjusted
using a motorized system.
ROLEI® PEF 500 Specifications
Part Number:
Motor
Dimensions
Weight
Options
The easily interchangeable
flat flap disc produces a
chamfer which creates
zero opposite burr.
30201 (220 Volt)
30200 (380 Volt)
220V single-phase
or 380V, 3-phase
Replacement flap discs
60 Grit Part No. 36060
80 Grit Part No. 36080
120 Grit Part No. 36120
20" x 14" x 14"
88 lbs.
Machine stand, extraction port
for dust extractor connection
Supplied as standard with 80 grit disc. Other grits can also be
used to suit the facet width and materials.
Infinitely adjustable
facet angle from 30˚ to 60˚
•
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•
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39
Multipurpose Beveling Machine
Bevel, deburr and chamfer edges of steel plate
faster and cleaner than angle grinders.
The EKF multipurpose beveling machine is designed to bevel 30˚ or
45˚ weld seams on steel, stainless steel, nonferrous metals, brass and
plastics. It can also be used to deburr and chamfer; straighten edges,
internal and external radii; and countersink holes from 7/8" diameter.
• Fine adjustment feature for slight chamfers when deburring for the
preparation of weld seams
• Three milling head options – 30˚, 45˚ and 2.5mm
• Ideal for the following applications: Moldmaking (straighten edges,
internal and external radii and countersink holes from 7/8" dia.);
Boiler and process plant construction (prepare weld seams on
heat exchangers); Mechanical engineering (deburr machine parts,
chamfer edges to protect against paint peeling and create visible
edges); Sheet metal (deburr cut edges)
One Machine, Three Milling Options
45˚
30˚
EKF 300.3
Milling cutter 30°,
Chamfer 0 - 1/4"
Fine adjustment
Precise control
of chamfer when
deburring for weld
seam preparation
R 2.5 radius
EKF 450.3
Milling cutter 45°,
Chamfer 0 - 1/4"
EKF 452.3
Milling cutter 2.5mm
radius (optional)
Cutting Plates - Sold as pack of 10
Part No. SHM 200: 30˚ and 45˚
Part No. SHM 200-E: 30˚ and 45˚ for stainless steel
Part No. SHM 202: 2.5mm radius
Portable Beveler Specifications
Part Number:
EKF 300.3 EKF 450.3
EKF452.3
Beveling angle*
30˚
45˚
2.5mm
Bevel width (max.)**
1/4"
1/4"
1/4"
Motor power/Voltage
13.5 Amp / 110V
(220 V / 50 Hz also available)
Cutting speed
3000 SFPM
Cutting inserts
3
Dimensions (L x W x H)
Standard equipment includes
milling head and two inserts,
SW22 key, carrying case
and user’s manual. Please
see our Price List for
available accessories.
12-1/2" x 5-1/2" x 11-5/8"
Weight
10.5 lbs.
* EKF milling heads are interchangeable.
** Max. bevel width may require several passes, depending on
material hardness.
40
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•
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AutoCUT 500 Automatic
Edge Processing Machine
Fast, easy preparation of weld seams
and bevels on plate or pipe.
Powerful, self-guiding beveling machine
for 15˚ to 60˚ edges on plate
up to 1.5" thick.
• Bevel 15˚ to 60˚
angles and land
width up to
3/4" on steel,
stainless steel, aluminum
and nonferrous metal
plates and pipe
• Work on welding angles
and weld preparation
SKF 25
on pipes/tubes with a
minimum OD of
6-1/4" (160mm) with built-in pipe roller guide; ideal for
beveling pipe 6-1/4" OD and larger
• Robust design, single operator control and
easy handling
• Bevel 15˚ to 60˚ angles and land width up to
1-3/16" on steel, stainless steel, aluminum and
nonferrous metal plates and pipe
• Anti-vibration system for operator comfort
• Unit propels itself on the plate, no need for
a cart or stand
• Automatic feed and return
PORTABLE BEVELING MACHINES
SKF Beveling Machine
for Plates and Pipes
• Reversible carbide cutting inserts
Standard equipment includes one milling head, 12
sintered carbide reversible cutting inserts, tools for assembly,
built-in pipe roller guide, steel carrying case and user’s manual.
Please see our Price List for available accessories.
Cutting Plates - Sold as pack of 20
Part No. SHM 800: for beveling carbon and
stainless steel
Portable Beveler Specifications
Automatic Edge Processing Machine Specifications
Part Number: SKF 25
Part Number: AutoCUT 500
Beveling angle
Bevel width (max.)**
Motor power
Voltage
Cutting speed
Cutting inserts
Dimensions (L x H)
Weight
15˚ - 60˚
3/4"
10 Amp
15˚ - 60˚
1-3/16"
Motor power
10 Amp
Voltage
110V
(220V / 50 Hz also available)
Cutting speed
1800 SFPM
Cutting inserts
12
Dimensions (L x W x H)
16-1/2" x 13"
Weight
43 lbs.
1-800-700-5919
230V, 3- phase
2750 SFPM
6
23-1/2" x 24" x 20-1/2"
110 lbs.
** Max. bevel width may require several passes, depending on
material hardness
** Max. bevel width may require several passes, depending on
material hardness
•
Beveling angle
Bevel width (max.)**
•
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41
Surface Preparation Equipment
PNEUMATIC AND ELECTRIC SURFACE PREPARATION TOOLS
Electric and air power for the preparation of concrete, steel and stone.
CS Unitec now offers even more innovative electric and pneumatic equipment for
the preparation of steel, concrete and stone. These tools are ideal for industries,
including: construction, floor preparation, utilities, marine & offshore, oil & gas, and nuclear
decommissioning/remediation, as well as restoration, refurbishment and demolition.
Contact us for more information about our new line of surface preparation equipment.
Hand-held ScaleForce Scaling
Hammers and Deck Hammers
Up to 33,000 blows per minute
Ideal for breaking down the hardest of coatings prior to abrasive blast
cleaning, reducing cost of blast media and increasing surface
preparation productivity. Widely used in the marine industry for removing
rust, scale and paint from ship decks, as well as to descale tanks,
bridge decks and floating platforms. Low vibration for operator
comfort. Options include spark-resistant replacement heads
for use in potentially hazardous environments and vacuum
shroud to reduce dust.
Trelawny™ ScaleForce
Peening Preparation Tools – Hand-held Scarifiers
Clean, economical alternative to small-area shot blasting
Rotopeen™
The PPT line of handheld scarifiers use 3M™ Heavy-duty
Rotopeen™ captive shot flaps or steel cutters for surface
preparation. These units are ideal for the removal of alkyds,
mastics, adhesives and coatings corrosion from a range of steel
and concrete substrates. When part of a dust collection system,
these tools more safely remove hazardous materials such as leadbased paints and contaminated particles quickly and cleanly.
Floor Scarifiers – Gas, Electric and Pneumatic
Remove rust, scale, paint, adhesives and more from steel and concrete
CS Unitec's Trelawny™ Floor Scarifiers tackle the
most demanding surface preparation and material
removal applications. Ideal for the removal of
coatings and corrosion from steel and concrete
surfaces to prepare for re-coating. Produce an
ideal keyed or grooved profile on concrete for
waterproofing and non-slip surface applications.
Available with 8" and 10" cutting widths.
Needle/Chisel Scalers
Trelawny™ original Vibro-Lo™ low-vibration scalers
Lightweight, easy-to-handle pneumatic units provide up to
3000 blows per minute to remove coatings, corrosion and other
accumulated materials. Ideal for all surfaces, especially irregular
surfaces that are otherwise difficult to prepare. Also used for
chipping, weld dressing and brick/stone cleaning. Optional in-line
dust control systems to maintain worksite/environment cleanliness.
42
•
1-800-700-5919
•
Visit our Web site at www.csunitec.com
Portable Magnetic Drills
Fast, accurate hole cutting… on the job site or in the shop!
Cut up to 5-1/8" • Twist Drill up to 1-3/4" • Tap up to 1-5/8"
Unique features of CS Unitec's portable magnetic drill line:
• Variable-speed, multiple-geared models
• Reversible motors for tapping and machining
• Swivel base stand for hard-to-reach areas
• Manual or automatic feed
• Lightweight – from 24 lbs.
AutoMAB 350
MAB 1300
ø 5-1/8" cutter capacity
ø 1-3/4" twist drill capacity
ø 1-5/8" tapping capacity
Reversible, 4-gear motor
The ultimate in power
ø 1-1/2" cutter capacity
Automatic feed, reverse
and shut-off
NEW! MAB 825 V
with Automatic and
Manual Feed
MABasic 200
ø 1-3/8" cutter
capacity
ø 1/2" twist drill
capacity
Twist Drilling
Tapping
Reaming
Countersinking
Annular Cutters available for burr-free finished
holes, without predrilling or step drilling
Dry Cutting Saws – Electric and Pneumatic
Fast, portable, burr-free cutting of metal plates,
pipes, profiles and more… without coolant
Air power – ideal for petrochemical, marine,
demolition and fabrication industries
Super Hand-held
Dry Cut Saw
Model 5 1117 0020
Blade dia. – 12-5/8"
Max. DOC – 4-3/4"
Model 8320 SHDC
Blade dia. – 12-5/8"
Max. DOC – 4-3/4"
Order No. 608270 U
Model 5 1116 0020
Blade dia. – 7-1/2"
Max. DOC – 2-1/2" at 90˚
Model 5 1115 0020
Premium Super
Dry Cutter
Blade dia. – 9"
Max. DOC – 3-1/4" at 90˚
Model 9435
PORTABLE METAL CUTTING TOOLS – MAGNETIC DRILLS & SAWS
CS Unitec's portable magnetic drills are ideal for drilling structural steel
and virtually any metal. We offer a compact, powerful and reliable range
of portable magnetic drills for holes up to 5-1/8" diameter.
Blades and Guide Rails
available to meet your
application needs.
Blade dia. – 14"
Max. DOC – 6" at 90˚
Order No. 608302
For more information, visit our website at www.csunitec.com/saws/dry-cutting-circular-saws
•
1-800-700-5919
•
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43
Also Available from CS Unitec
CS Unitec, Inc. specializes in industrial power tools and safety tools for construction and industry.
Innovation and high quality are synonymous with CS Unitec's power tools. In 1991, the company invented the first pneumatic
portable band saw. CS Unitec has added to its list of industry firsts with the widest range of portable magnetic drills and hand-held
concrete core drills. The line also includes surface preparation tools for metal, concrete and masonry, air, electric and hydraulic
portable band saws, reciprocating saws, hack saws, nut runners, rotary hammer drills, rolling motors, non-sparking safety tools,
portable mixers and dust extraction vacuum systems.
… the power of innovation! ®
For tool specifications and ATEX and Ex Zone
information, visit www.csunitec.com.
View demo videos at
www.csunitec.com
Call 1-800-700-5919 or 203-853-9522 to request
any of the catalogs shown below.
Contractor Tools:
Metalworking Tools:
Surface Preparation Tools,
Concrete Grinders, Dust
Collection Systems, Diamond
Core Drills, Air Concrete Saws
and more
Portable Mixers:
Surface Preparation Tools, Dust
Collection Systems, Dry Cutting
Portable Saws, Portable Magnetic
Drills, Bridge Reamers and more
Portable Mixing Machines for
Mortar, Concrete, Plaster,
Flooring Adhesives, Grout,
Coatings, Paint, Self-leveling
Compounds and more
Portable Saws:
Hacksaws, Reciprocating Saws,
Band Saws, Chain Saws, Cut-off
Saws and more
ALL PRODUCTS ARE
AVAILABLE THROUGH
EIBENSTOCK’S EXCLUSIVE
AGENT FOR NORTH AMERICA
Portable Magnetic Drills:
Surface Finishing Tools:
Non-Sparking Hand Tools:
Concrete & Masonry Tools:
Magnetic Drills & Accessories
Hand-held Drills and Drive Units
Nut Runners
Hammer Drills and more
High-performance tools and
accessories for grinding, sanding,
polishing, deburring and beveling
stainless steel, steel, nonferrous
metals, wood and more
Non-sparking Hand Tools
Power Tools for use in Ex Zones,
ATEX Zones and Hazardous
Environments
Power tools for the professional
contractor to drill, cut, grind and
smooth concrete, masonry, wood,
drywall and more – includes dust
collection tool systems
CS UNITEC, Inc.
22 Harbor Avenue, Norwalk, CT 06850
Phone 800-700-5919 • 203-853-9522 • Fax 203-853-9921
Email [email protected] • www.csunitec.com
View product demonstrations
at www.csunitec.com.
ALL SPECIFICATIONS ARE SUBJECT TO CHANGE
© Copyright 2016, CS Unitec, Inc., 10-16-5M
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