Uniq | User manual | UP-800CL Digital CCD Camera User`s Manual

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Uniq | User manual | UP-800CL Digital CCD Camera User`s Manual | Manualzz

UP-800CL

Digital CCD Camera

User's Manual

091-0800 V.1.4

08-09-17

Table of Contents

Warning ................................................................................................................. 2

Precautions ............................................................................................................ 2

Limited Warranty ................................................................................................... 2

1. Introduction ....................................................................................................... 3

2. Camera Setup .....................................................................................................5

3. Camera Functions .............................................................................................. 5

4. RS-232C Communication Control ...........................…........................................ 9

5. Digital Interface Timing ..................................................................................... 10

6. Camera Functional Timing ................................................................................. 11

7. Camera Accessories ……………….............….......................................................... 13

8. Technical Support .............................................................................................. 13

1

WARNING

TO PREVENT FIRE OR ELECTRIC SHOCK HAZARD,

DO NOT EXPOSE THIS CAMERA UNIT TO RAIN OR MOISTURE.

DO NOT ATTEMPT TO REMOVE CAMERA COVER OR MODIFY THE CAMERA UNIT,

WARRANTY WILL BE VOIDED.

PRECAUTIONS

Do dot attempt to disassemble, modify, or repair the camera. Contact UNIQ for help.

Do not point the camera at bright objects, such as the sun, for a long period. It may cause CCD blooming and permanent damages.

Do not operate the camera beyond the temperature range. Avoid using the camera above 90% humidity.

Do not use unregulated power supply source.

Do not touch CCD glass cover with fingers or any hard objects other than professional glass cleaning solvents.

Limited Warranty

UNIQ warrants to the original customer to be free from defects in material and workmanship for two full years from the date of original purchase. This warranty covers failures or damages due to defects in material or workmanship, which occur during normal use. It does not cover damages or failures, which result from shipment, mishandling, abuse, misuse, or modification.

A Return Material Authorization (RMA) number is required prior to returning any UNIQ product for repair or replacement.

This proprietary document may not be reproduced or photocopied without the consent of

UNIQ. UNIQ makes no warranty or assumes no responsibility for any errors, which may appear in this document. UNIQ reserves the right to make changes without notice or obligation.

For immediate technical assistance, please call (408) 330-0818 or email to [email protected]

2

1. Introduction

1.1 General Description

The UP-800CL is a 10 bit, B/W digital CCD camera using progressive scanning interline-transfer technology. The square pixels are especially suitable for processing, measuring, and analyzing tasks. High speed moving objects can be captured with the external asynchronous capture control.

This compact and lightweight camera offers excellent signal to noise performance.

1.2 Features

· 1/3” Progressive scan CCD imager

· 1024 x 776 active pixels

· 10-bit Camera Link output

· Analog output

· Full frame shutter (1/45 ~ 1/71,000 sec.)

· <58 dB

· Asynchronous reset at full frame shutter

· 45 Hz frame rate

· 2 x 2 (510 x 388) Binning at 90 FPS

· 40 MHz pixel clock

· Long-term frame integration

· External exposure control

· RS232C interface control

· C-mount lens

1.3 Applications

UP-800CL applications include high-speed machine vision, automated inspection, motion capture and analysis, and other industrial applications.

1.4 CCD Imager Spectral Response Curve

3

1.5 Camera Specifications

Model

CCD Sensor

Chip Size

Effective Pixels (H x V)

Unit Cell Size (H x V)

Pixel Clock

UP-800CL

1/3” Hyper HAD progressive scan interline-transfer CCD

5.80 mm x 4.92 mm

1024 x 776

4.65 mm x 4.65 mm

40 MHz (80 MHz for master clock)

Frame Rate

Sync.

Digital Video Output

Analog Video Output

S/N Ratio

Min. Illumination

Gain

Gamma

Electronic Shutter

Lens Mount

Operating Temperature

Power Requirement

Dimension

Ext. Sync.

Asynchronous Reset

Weight

1.6 Camera Dimension

45 FPS

HD: 35.33 KHz; VD: 45.0 Hz

Camera Link format

1 V p-p, 75ohm (BNC or 12 pin Hirose)

<58 dB

0.3 lux

MGC

1.0

1/45 ~ 1/71,000

C-Mount

-10 °C ~ +55 °C

12V DC, 300 mA, 3.6 W

50mm x 39mm x 83mm

Internal/External Auto Switch

Standard

200 g

4

2. Camera Setup

A basic camera and frame grabber system setup, as shown in Figure 1 below, requires a

UP-800CL camera, a standard C-mount lens, a PS-12C power supply or equivalent, a PC system and a VGA monitor, a frame grabber, and an external trigger device if necessary.

Figure 1. Camera and Frame Grabber System Setup

3. Camera Functions

3.1 12-Pin Connector

The 12-pin Hirose connector is located on the

Pin No.

1

2

3

UP-800CL

GND

+12V DC input

GND rear panel of the camera. All ground signals on pin 1, 3, 5, and 8 are common grounds.

+12 V DC input is recommended on pin 2, but this camera should withstand +12 V ± 1V input voltage. Make sure to set the NM/AM switch to NM position for external HD and VD locking. Figure 2 below shows a top view of the 12-pin Hirose connector.

4

5

6

7

8

9

10

11

12

Video

GND

N/C

N/C

GND

N/C

N/C

Integration control

N/C

5

Figure 2. 12-Pin Hirose Connector

3.2 Mode Switches Selection

8

9

A

B

C

D

E

F

0

1

2

3

4

5

6

7

Designation:

NS-Functional select

DS-Shutter speed select

NR- RS-232C communication Enable

RI- Rear switch control Enable

NP- Reserved for custom options

PS- Reserved for custom options

NM-Normal mode

Figure 3. Mode switches

AM-Asynchronous mode

Timing details of the mode switches are shown in section 6.

3.3 Shutter Speed Dial Switch

Shutter speed dial switch is located on the rear panel and there are 16 different positions. To select camera gain, reference, or to save a user page, set NS/DS switch to NS position. To adjust shutter speed, set NS/DS to DS position. For normal shutter speed, make sure to set NM/AM mode to NM location. For asynchronous capture, set NM/AM mode to AM location.

Position No. Functional Select Shutter Speed Select (DS)

(NS)

Normal Speed

Shutter

Speed (sec)

(NM Mode)

Asynchronous

Capture (sec)

(AM Mode)

Double Speed

Shutter

Speed (sec)

(NM Mode)

Asynchronous

Capture (sec)

(AM Mode)

Normal

Gain Adjustment

Reference Adjustment

Factory Page

User Page 1

User Page 2

User Page 3

User Page 4

Normal/Double Speed

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

1/45 (Off)

1/120

1/250

1/500

1/1,000

1/1,500

1/2,000

1/4,000

1/5,000

1/9,000

1/12,000

1/14,000

1/18,000

1/24,000

1/35,000

1/71,000

No shutter

1/250

1/500

1/1,000

1/1,500

1/2,000

1/4,000

1/5,000

1/9,000

1/12,000

1/14,000

1/18,000

1/24,000

1/35,000

1/71,000

Pulse Width

Control

1/90

1/120

1/250

1/500

1/1,000

1/1,500

1/2,000

1/4,000

1/5,000

1/8,000

1/11,000

1/13,000

1/17,000

1/22,000

1/33,000

1/67,000

1/90

1/250

1/500

1/1,000

1/1,500

1/2,000

1/4,000

1/5,000

1/8,000

1/11,000

1/13,000

1/17,000

1/22,000

1/33,000

1/67,000

Pulse Width

Control

Figure 4. Shutter Speed Dial Switch

6

3.4 Momentary Switch (UP/Down Switch)

Position

No.

Functional Select (NS) Up/Down Switch

6

7

8

9

A

B

0

1

2

3

4

5

Normal

Gain Adjustment

Reference Adjustment

Factory Page

User Page 1

User Page 2

N/A

Move up or down to adjust gain

Move up or down to adjust reference

Move up or down to recall factory page

Up: Recall; Down: Save

Up: Recall; Down: Save

User Page 3

User Page 4

Up: Recall; Down: Save

Up: Recall; Down: Save

Normal speed/Double speed Up: Normal speed; Down: Double speed

Reserved

Reserved

Reserved

C

D

E

F

Reserved

Reserved

Reserved

Reserved

Camera settings can be saved into four different user pages. Once the user page is saved and set between shutter speeds 4 and 7, it will be activated as long as the camera is powered ON. User

Page works in both rear plate control and RS232C communication selections.

Figure 5. Up/Down Switch

3.5 Gain Control (AGC/MGC)

Note: This gain potentiometer only applies to cameras without Up/Down switch on rear plate.

Manual gain control (MGC)

MGC is standard factory setting on this camera. The manual gain control can be adjusted from 4 dB to 36 dB. Adjusting the gain potentiometer located on rear panel will change the gain value.

Automatic gain control (AGC):

AGC is not available and it is not recommended to use. Contact UNIQ for further details.

Figure 6. Gain potentiometer

7

3.6 26-Pin Camera Link Connector

PIN NO. CAMERA LINK

SYMBOL

1, 14 INNER SHIELD

2, 15

3, 16

4, 17

5, 18

X0-, X0+

X1-, X1+

X2-, X2+

Xclk-, Xclk+

UNIQ CAMERA

SYMBOL

SHIELD Inner shielding

FUNCTION

DATA0-, DATA0+ Video, LEN and FEN data output

DATA1-, DATA1+ Video, LEN and FEN data output

DATA2-, DATA2+ Video, LEN and FEN data output

CLK-, CLK+ Pixel clock output

6, 19

7, 20

X3-, X3+

SerTC+, SerTC-

DATA3-, DATA3+ Video, LEN and FEN data output

Rx+, Rx- Differential pair, serial communications from frame grabber

8, 21 SerTFG-, SerTFG+ Tx-, Tx+ Differential pair, serial communications to frame grabber

9, 22 CC1-, CC1+

10, 23

11, 24

12, 25

13, 26

CC2+, CC2-

CC3-, CC3+

CC4+, CC4-

INNNER SHIELD

HD-, HD+

VINT/VD+,

VINT/VD-

Reserved

Reserved

SHIELD

Camera Control 1 (CC1) - Horizontal signal input

Camera Control 2 (CC2) - Vertical signal or asynchronous reset input

Reserved for custom options

Reserved for custom options

Inner shielding

Figure 8. 3M 26-pin Camera Link Connector (MDR-26 pin)

8

4. RS-232C Communication Control

UNIQ does not provide its own software program for RS232C communication, contact frame grabber vendor or UNIQ for further details.

Command

? ru# rp

Command Name

Error

Recall user page

Report current camera setting

Notes

“?” Error will appear on screen if incorrect command is entered

Must have a number after “ru” such as 1, 2, 3 or 4

G = Gain; R = Reference

S = Shutter Mode; NS, NM (refer to rear plate setting) rf sm# sp# ns ds nm am gi### gd### gn### bi### bd### bn###

Recall factory setting page

Shutter mode

Save user page

Factory default setting

Must have a number after sm (1 ~ f), refer to section 3.3 for details.

There are 4 user page available

Normal speed

Double speed

Refer to camera specifications

Refer to camera specifications

Normal mode Normal free running

Asynchronous mode Asynchronous reset

Gain increase ### = Hexadecimals (000 ~ 3ff). If no number entered, gain will be increased by factor of 1. If a number is entered, then number will be added to stored gain.

Gain decrease

Gain number

### = Hexadecimals (000 ~ 3ff).

Same as gi above, except it will be decreased.

### = Hexadecimals (000 ~ 3ff). Refer to the gain curves below for details. Only one curve applies to each camera depending on camera model, contact UNIQ for further details.

Reference increase ### = Hexadecimals (000 ~ 3ff). If no number entered, reference

Reference decrease will be increased by factor of 1. If a number is entered, then number

Reference number will be added to stored reference.

Note: It’s very uncommon to change reference level, contact UNIQ for further details.

Note:

1. Command must be in “lower case.”

2. All numbers have to be in “hex” format, use a PC calculator to convert between hex and decimal numbers if necessary.

3. Command example:

User Enters: “sm5” (shutter speed at 5)

Camera returns: “?” or “3f” in Hex or

(incorrect answer, no RS232C communication or something’s wrong)

Camera return: “” or “1” in Hex (correct answer, it might show other symbols depending on PC system)

4. Gain Curves:

Figure 9. Camera Gain Curves

9

5. Digital Interface Timing

5.1 Pixel Clock

5.2 Line Enable

5.3 Frame Enable

5.4 Pixel Clock for 2 x 2 Binning

5.5 Line Enable for 2 x 2 Binning

5.6 Frame Enable for 2 x 2 Binning

Note:

1. 1 N = 25.00 nsec ( 50 nsec for 2 x 2 binning)

2. 1 H = 1131 N ( 598 N for 2 x 2 binning)

10

6.

Camera Functional Timing

6.1 Free Run (shutter speed position 0, 45 fps)

6.2 Free Run (shutter speed position from 1 to F)

6.3 Asynchronous Capture (shutter speed position 0)

6.4 Asynchronous Capture (shutter speed position from 1 to E)

6.5 Asynchronous Capture with Pulse Width Control (shutter speed: F)

11

6.6 External Synchronization and Gen-lock

(via Camera Link interface ONLY)

The UP-800CL camera automatically locks to the external sync source. The external sync source must match the camera HD and VD specification, which are 35.33 KHz and 45.00 Hz respectively.

Both external HD and VD are TTL level signals. a) HD

H: 2.5V to 5V

L: 0V or GND

Pulse width: 5-50% duty cycle, see figure 8 shown below. b) VD

H:

L:

2.5V to 5V

0V or GND

Pulse width: 0.5-50% duty cycles

Figure 10. External Synchronization and Gen-lock Timing

6.7 Integration

(via 12-pin Hirose connector ONLY)

The UP-800CL camera can be integrated up to 2 seconds without severe noise or dark current effect. To start integration, pin #11 (same as pin #27 of 40-pin digital connector) of the 12-pin connector must be connected to GND or 0V. The integrated video will be shifted out following the next vertical drive after pin #11 goes back to high or 5V level, as shown in figure 9 below. If a frame grabber does not capture the immediate frame or integrated video, the normal video (before the integration) will display again on the monitor.

Figure 11. Integration Control Timing

12

7. Camera accessories

7.1 Power Supply and Power Cable

12 V DC regulated power supply with 1A current output or better is recommended. This camera uses Hirose 12-pin connector for power source. The matting cable plug connector can be purchased through distributors or UNIQ and the Hirose part number is HR10A10P12S. UNIQ provides power supplies and power cables as "one stop shopping" for customers. Alternatively, the power supplies and power cables can be purchased through power supply and cable vendors.

Contact UNIQ for vendor list.

7.2 Lens

C-mount lens is the standard lens for UP-800CL camera. There are a variety of C-mount lenses in the market that works with UP-800CL camera. Make sure the quality and specification of the lens match the camera's application. Some of the most popular lenses in the market, such as

Cosmicar, Fujinon, Rodenstock, and Schneider, are recommended.

7.3 Camera Link Cable

Camera Link cable can be purchased from 3M, Mouser, Digi-Key and frame grabber vendors.

8. Technical Support Information

For technical assistance, contact UNIQ Technical Support or Applications Engineer at

Phone:

Fax:

Email:

(408) 330-0818

(408) 330-0886 [email protected]

Company contact information:

UNIQ VISION, INC.

2924 Scott Blvd.

Santa Clara, CA 95054

Phone:

Fax:

Our website:

(408) 330-0818

(408) 330-0886 www.uniqvision.com

General Inquiries: [email protected]

13

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