Standard welding and plasma cutting equipment - Alas-Kuul

Standard welding and plasma cutting equipment - Alas-Kuul
Standard welding and plasma
cutting equipment
7th EDITION
Welding and cutting technology
2
For over 100 years now ESAB has been one of the leading and most innovative
companies in welding and cutting technology.
We are continuously working on the optimization and development of welding and
cutting processes so that customers and partners can profit from technical progress.
We do of course pay great attention to the quality of our products, which are
manufactured and sold worldwide.
The experience of our staff, our service and our technical support are available to our
partners worldwide.
A wide network of branches, area representatives and trading partners allow use to be
close to our customers - worldwide.
3
Contents
MMA manual electrode welding machines
26-27
Caddy® Arc 151i
8-9
Origo™ Mig L305
28-29
Caddy® Arc 201i
8-9
Origo™ Mig L405
28-29
Caddy® Arc 251i
8-9
Origo™ Mig 320
30-31
Origo™ Arc 410c
12 - 13
Origo™ Mig 410
30-31
Origo™ Arc 650c
12 - 13
Origo™ Mig 510
30-31
Origo™ Arc 810c
12 - 13
Origo™ Mig 402c
32-35
Origo™ Mig 4004i A44
14 - 15
Origo™ Mig 502c
32-35
Buddy™ Arc 145
16-17
Origo™ Mig 652c
32-35
Buddy™ Arc 180
16-17
Warrior™ 400i CC/CV
36-39
Warrior™ 500i CC/CV
36-39
Origo™ Mig 4004i
40-43
Origo™ Mig 5004i
40-43
Aristo® U82
44-45
MIG/MAG welding machines
Caddy® Mig C160i
20-21
Origo™ / Aristo® Mig 4002c
46-49
Caddy® Mig C200i
20-21
Origo™ / Aristo® Mig 5002c
46-49
Origo™ Mig C170
22-23
Origo™ / Aristo® Mig 6502c
46-49
Origo™ Mag C171
22-23
Aristo® Mig 3001i
50-51, 56-57
Origo™ Mig C200
22-23
Aristo® Mig 4004i Pulse
52-53, 56-57
Origo™ Mag C201
22-23
Aristo® Mig U4000iw
54-55, 57
Origo™ Mig C250
22-23
Aristo® Mig 5000iw
54-55, 57
Origo™ Mag C251
22-23
Aristo® Mig U5000iw
54-55, 57
MXL™ torches
4
Aristo® Mig C3000i U6
23
Origo™ Mig C280 PRO
24-25
Origo™ Mig C340 PRO
24-25
Origo™ Mig C420 PRO
24-25
Origo™ Mig C3000i
26-27
Components and accessories
Origo™ Tig 4300iw AC/DC
92-93
PSF™-series MIG/MAG torches
58
Heliarc™ 283i AC/DC
94-95
MXH™-series Push Pull torches
59
Heliarc™ 353i AC/DC
94-95
TXH™ torches
96-97
Wear & spare parts PSF™ and MXH™
60-61
Wire feed units
62-63
Wear & spare parts wire feeders
64-65
Plasma cutting units
Origo™ Feed Airmatic and PKB™ torches
66
Cutmaster™ 40
100-102
Accessories
67
Cutmaster™ 60
100-102
Remote controller, digital
68-69
Cutmaster™ 80
100-102
Remote controller, analog
70-71
Cutmaster™ 100
100-102
Trolley
72-73
Cutmaster™ 120
100-102
Plasma torches
103-105
ESP 150
106-107
ESP 150 Deuce Pack
106-107
Robot Packages
Retrofit I/O Universal 255
76
Robot package for Motoman W82 Anybus
77
Robot package for Fanuc Arc Mate W82 Anybus
78
Robot package for ABB W82 Anybus
79
Aristo® W82 Integrated
80-81
The coloured circles shown in the package
description e.g:
Complete Package
TIG welding machines
Buddy™ Tig 160
16-17
Caddy® Tig 1500i
84-85
Caddy® Tig 2200i
84-85
Origo Tig 3001i
86-87
Aristo® Tig 4000iw
88-89
Caddy® Tig 2200i AC/DC
90-91
Origo™ Tig 3000i AC/DC
92-93
™
Key to package content identification
¢ Origo™ Tig 3000i AC/DC TA24 + MMA welding cables + CoolMidi 1800 + torch TXH™ 251w + 4-wheels trolley 0459 795 882
Cross refer to the individual items contained within the
package itself, for example, in the case of the OrigoTM
Tig 3000i above, the package contains the items
marked with the red circles, see below:
Ordering information
Origo™ Tig 3000i, TA24
0459 735 880
Origo™ Tig 3000i, TA24 AC/DC ¢
0459 840 880
CoolMidi 1800 cooling unit ¢
Two-wheels trolley 0459 366 890
0460 060 880
Four-wheels trolley ¢
5
Welding and cutting technology
Manual Metal Arc Welding
Manual metal arc welding is often called manual electric welding, stick or MMA welding. It is the oldest and most
versatile form of arc welding. The electric arc is set up between a coated welding electrode and the work piece.
The metallic core of the coated welding electrode melts in the arc and becomes the molten weld pool drop by drop.
A portion of the coating stabilizes the arc and provides the required gas protection.The rest of the coating forms a slag
that protects the weld pool and the cooling seam from the atmosphere. This slag must be removed after each welding
pass.
There are hundreds of different types of electrodes. The strength and toughness of the weld seam can be determined
very precisely by their alloying elements.
MMA welding is mostly used on steel based materials. Despite its comparatively low deposition rates the process has
unbeatable advantages when welding outdoors and in hard to reach places
6
ArcPlus™ II
No more spatter with ArcPlus™
ArcPlus™ allows welding without spatter even with difficult electrodes.
The restriking of the arc has been greatly improved, especially with basic electrodes.
Through ArcPlus™ II the welding current that is required for a stable process is
also less than that required by conventional units
LiveTig™
TIG welding with manual metal arc or MAG units often fails due to the arc striking method.
LiveTig™ provides a reliable striking procedure for the TIG welding process,
which is gentle on the electrodes.
7
Caddy® Arc 151i and 201i
MMA welding
Mobile solutions
for professional welding
Developed for durability
The Caddy’s are equipped with large OKC 50 welding current
connections to withstand heavy loads. Due to the compact
design and a polymer casing that is impervious to impacts,
these devices are light and easy to transport. The large
cooling unit and the carefully thought out design ensure a long
working life and allow use even under rough working
conditions.
The new inbuilt ArcPlus™ II function further improves the
welding arc and ensures that there is less spatter and better
restriking of the arc.
l Professional welding applications
l Four different control panels to choose from
The Caddy® has been designed in such a way that all the
l Large action radius through the ability to use mains intermediate cables
of Ø 2.5 mm2 and up to 100 m in lengths without power losses, also
improved compatibility with generators through PFC - Power Factor
Correction
main components in the machine are kept clean and free of
dust. Caddy complies with the requirements of insulation
®
type IP 23 and is thus suitable for use outdoors. The longlived construction and the excellent welding properties of the
machines ensure reliable use on a day to day basis.
l IP 23 designed casework suitable for outdoor site work
l Robust housing that is impervious to impacts
l Thermal overload protection
Power Factor Correction - PFC. Caddy Arc is equipped with
l For installation and production
automated power factor correction (PFC), which minimizes
l For repair and maintenance
disturbing feedback effects in the mains supply network.
®
Furthermore, the devices are less sensitive to fluctuations in
Control Panel A31
the mains power supply and thus allow operation from
generators.
l For Caddy® Arc 151i
l Single button operation
With the
environment in mind
l TIG (scratch start)
Active power factor connection
Efficient energy utilisation
Harmonics EN 61000-3-12
RoHS 2002/95/E
l Hot Start (preset)
l Arc Force (preset)
Control Panel A33
l For Caddy® Arc 151i and 201i
l TIG with LiveTig™ striking
l Hot Start (adjustable)
l Arc Force (adjustable)
l ArcPlus™ II controller
l Digital display
l Caddy® Arc 201i: safe
processing by 4.0 mm
electrodes through PFC - Power
Factor Correction
8
l Drop welding
l Remotely controllable
l Parameter storage (2x)
Caddy® Arc 251i
Technical data
Caddy®Caddy®Caddy®
Arc 151i Arc 201i Arc 251i
Mains supply, V / ph 230 / 1 230 / 1
400 / 3
Fuse, slow, A
16 16
10
Setting range MMA (A31), A 8 - 150 -
Setting range MMA (A33), A 4 - 150 4 - 170
Setting range MMA (A32/A34), A
-
-
4 - 250
Setting range TIG (A33), A
4 - 150 4 - 220
Setting range TIG, A
-
-
3 - 250
Open circuit voltage (A31), V
58 - 72 -
Open circuit voltage (A33), V 55 - 60 55 - 60
Open circuit voltage, V
-
-
65
Power factor
0,99 0,99
0,94
Efficiency, %
80 81
83
Dimensions, LxWxH, mm 418 x 188 x 208 Weight, kg 7,9 8,3
10,5
Enclosure class IP 23
Application class S
Control Panel A32
l For Caddy® Arc 251i
l TIG with LiveTig™ striking
Maximum output at 40°C, MMA
25% duty cycle, A
30% duty cycle, A
60% duty cycle, A
100% duty cycle, A 150 -
100 90
170
-
130
110
250
190
150
-
150 -
120 110 220
-
-
150
140
250
190
150
l Hot Start (adjustable,
background menu)
l Arc Force (adjustable, background menu)
l ArcPlus™ II controller
l Digital display
Maximum output at 40°C, TIG
20% duty cycle, A
25% duty cycle, A
30% duty cycle, A
60% duty cycle, A 100% duty cycle, A l Drop welding
l Remote controllable
Control Panel A34
l For Caddy® Arc 251i
l Selection of electrode type
Basic - rutile - cellulose
l TIG with LiveTig™ striking
l Hot Start (adjustable)
Trolleys page 72
l Arc Force (adjustable)
l ArcPlus™ II controller
l Digital display
l Drop welding
l Remote controllable
l Parameter storage (2x)
Ordering information
Caddy® Arc 151i,
Caddy® Arc 151i,
Caddy® Arc 201i,
Caddy® Arc 251i,
Caddy® Arc 251i,
A31 A33 A33 A32 A34 0460 445 881
0460 445 883
0460 445 884
0460 300 880
0460 300 881
Accessories Caddy® Arc
Shoulder strap
Two-wheels trolley (for 5-10 liters gas bottle) TIG torch TXH™ 151V, 4m
TIG torch TXH™ 151V, 8m TIG torch TXH™ 201V, 4m TIG torch TXH™ 201V, 8m 0460 265 003
0459 366 885
0700 300 539
0700 300 545
0700 300 553
0700 300 556
Caddy® Arc 151i /201i
Welding cable 200A, 25 mm2, OKC 50, 3m 0700 006 900
Return cable 200A, 25 mm2, OKC 50, 3m 0700 006 901
Welding cable 200A, 25 mm2, OKC 50, 5m 0700 006 884
Return cable 200A, 25 mm2, OKC 50, 5m 0700 006 885
Confort 200 0700 006 004
Handy 200 0700 006 003
ESAB 200 0333 249 001
Handy 300 0700 006 016
Caddy® Arc 251i
Welding cable 300A, 35 mm2, OKC 50, 3m
0700 006 902
Return cable 300A, 35 mm2, OKC 50, 3m
0700 006 903
Welding cable 300A, 35 mm2, OKC 50, 5m 0700 006 888
Return cable 300A, 35 mm2, OKC 50, 5m 0700 006 889
Handy 300 0700 006 016
Delivery includes:
3 m MMA welding and return cable kit, 3 m mains cable with plug.
9
10
The classic
Ever since the foundation of the company back in 1904, satisfying the needs and demands of our customers has
always been our main focus. The company was founded by Oscar Kjellberg, a Swedish engineer and the inventor of
the coated welding electrode. His invention, which revolutionised the manufacture of boilers and ships, is still a core
product in the ESAB range.
Today, in parallel with the development of modern filler metals ESAB has developed welding units that are perfectly
matched for just about any process. In addition to reliable inverter units such as the Caddy® or Aristo® there are still
robust classics in the range like the : Origo™ 410c, 650c and 810c.
They find application in work under the toughest conditions such as on construction sites, in wet conditions, and
everywhere where power and reliability are required together with low investment costs.
11
Origo™ Arc 410c, 650c and 810c
High-power DC rectifiers
In the Origo™ Arc C range the most modern power control technology and robust basic technology has found a perfect match. Stability and durability
characterize these construction site
welding power sources.
l Extremely well suited for difficult to run cellulosic
The welder benefits from Hot Start for optimal striking of the
l Superlative welding characteristics - optimal quality
electrode or from Arc Force for perfect regulation of the
l Large setting range - versatile in use
process in all situations. Anti Stick prevents the electrodes
l Mains voltage compensation - constant welding parameters and stable from sticking to the workpiece at the start of the weld.
control
On large construction sites, in shipyards or when laying
pipelines, many already put their trust in the legendary
reliability of the Origo™ Arc welding units.
l Stepless current setting - can be controlled remotely and exact setting options
l HotStart, ArcForce and Anti Stick
l Optimally suited for gouging
l Suitable for special mains voltages
Remote controller N02
l Offshore versions with added protection for the toughest applications outdoors
The remote controller N02, controls the current through the
l Available in stationary or mobile wheeled variants
welding current circuit, without a separate control cable. Set
l MIG/MAG welding with MobileFeed
the desired current, place the remote controller on the work
piece, press the electrode against the measuring point and
wait a moment - all done!
Technical data
Mains supply, V / ph Fuse, slow, A Setting range MMA, A
Open circuit voltage, V Dimensions, LxWxH, mm Weight, kg Enclosure class Application class Origo™
Arc 410c 230 / 400 - 415 / 500 / 3
63 / 25 / 20 20 - 400
53 - 70
1310 x 800 x 780
157 IP 23
S
Maximum output at 40°C, MMA
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A 12
400 / 36
310 / 33
240 / 30
N02
l Remote controller
Ordering information
Control Panel A12
l Selection of the welding procedure, welding electrode, gouging or TIG welding with contact striking
l Digital display
Origo™ Arc 410c, A12 Offshore Origo™ Arc 410c, A12 Stationary Origo™ Arc 650c, A12 Offshore Origo™ Arc 650c, A12 Stationary Origo™ Arc 810c, A12 Offshore 0349 311 480
0349 311 490
0349 311 500
0349 311 510
0349 311 430
l HotStart (adjustable)
l ArcForce (adjustable)
Accessories Origo™ Arc 410c
l Suitable for cableless remote controller N02
l Remote controllable
Mains cable 4x4mm2, 5m 0468 995 881
CEE plug 400V/32A 0349 891 208
Welding cable, complete, 5m, 70mm2 0700 006 894
Return cable, complete, 5m, 70mm2 0700 006 895
Accessories Origo™ Arc 650c and 810c
Mains cable 4x10mm2, lungh. 5m
CEE Plug 400V/63A Welding cable, complete, 5m, 95mm2 Return cable, complete, 5m, 95mm2
0469 148 881
0349 891 209
0700 006 896
0700 006 897
Remote controller
N02 wireless remote controller 0349 304 617
Origo™Origo™
Arc 650c
Arc 810c
230 / 400 - 415 / 500 / 3
80 / 50 / 35
20 - 650
53 - 70
1310 x 800 x 780
223
IP 23
S
650 / 44
490 / 40
400 / 36
230 / 400 - 415 / 500 / 3
100 / 63 / 50
20 - 800
53 - 70
1310 x 800 x 780
245
IP 23
S
800 / 44
630 / 44
500 / 40
Remote controller, page 68
Gouging torch: see ESAB
accessories catalogue
13
Origo™ Mig 4004i A44
Optimum welding with MMA electrodes
High-performance inverters
The Origo™ Mig 4004i A44 is the ideal partner for manual
metal arc welding in your operation or on the construction
site.
A powerful device for production welding, repair and
maintenance or on site installation.
This 3rd generation inverter offers considerable improved
efficiency and power factor is approximately 1.
The ESAB Arc Plus™ II controller ensures superlative
welding properties and perfect restriking when using basic
MMA electrodes.
With the Origo™ Mig 4004i A44 you can work with
electrodes of up to 6 mm in diameter without any problems,
for gouging you can use carbon electrodes up to a diameter
of 8 mm.
Optionally, MIG/MAG welding in conjunction with the
MobileFeed 301 AVS wire feed device is possible.
l Superlative welding properties - High deposition and high quality
l Standby function – energy saving system.
l Internal dust filter - reduces possible failures due to dust particle ingress
l TIG welding with ESAB LiveTig™ striking
l IP 23 protection - for work outdoors
l Can be controlled remotely, digital display
l Integrated handles
Technical data
Origo™ Mig
4004i Mains supply, V / ph Fuse, slow, A
Setting range, A Open circuit voltage, V Open circuit power, W
Power factor Efficiency at max power, % Dimensions, LxWxH, mm Weight, kg Enclosure class
Application class 380 - 440 / 3
25
16 - 400
55 100
0,94 88
610 x 250 x 445 46 IP 23 S
Maximum output at 40°C
60% duty cycle, A/V
100% duty cycle, A/V 14
400 / 36 300 / 32
Control Panel A44
l Selection of electrode type, basic - rutile - cellulose
l MMA welding and TIG with LiveTig™ striking
MobileFeed 301
l Hot Start and Arc Force can be set
l Stepless inductance
l Voltage Reduction Device
l Carbon arc gouging
l Two memories
l Digital display
l Drop welding and setting of TIG minimum current through a Ordering information
Origo™ Mig 4004, A44 Welding cable, complete, 5m
MobileFeed 301 AVS 0465 152 880
0700 006 893
0558 102 207
background menu
l Optional MIG/MAG welding with MobileFeed 300 AVS
Delivery includes:
5 m mains cable and CEE plug. Return cable, complete, 5m. TIG torches, page 96
Remote controller, page 68
Gouging torch: see ESAB
accessories catalogue
15
Buddy™ Arc 145, 180 and Buddy™ Tig 160
Portable solutions for professional welding
The Buddy™ family is a series of robust and durable power
source for the professional welders. The machines
provides state-of-the-art welding performance and
reliability through use of the latest high grade IGBT
technology.
Designed for durability
The Buddy™ Arc 145 and 180 are user friendly, robust and
light weight stick (MMA) welding machines. Buddy™ Tig 160
is a TIG (GTAW) with HF start or live TIG arc start.
The internal electronics are cooled by a highly efficient fan
for added reliability and monitored by a thermal protection
system. The machine has been equipped with three heat
sinks which further extending the life time of the product.
The casing has been designed to withstand harsh
environments and is rated to IP 23S standard. The
machines incorporates both a shoulder strap and a robust
carry handle.
Buddy™ Arc 145 is very easy to use and features only one
knob for the setting of the weld current.
Ideal applications
l
Plant Fabrication & Maintenance
l Site Maintenance/Repair
l
Civil construction
l General Fabrication
l Agriculture
Buddy™ Arc 180 features one knob for the setting of the weld
current. A switch on the front panel provides easy selection of
the MMA or TIG process.
The control panel on the Buddy™ Tig 160 features one
adjustment knob to set the weld current and one to set the
slope down time in TIG mode or the arc force in MMA mode.
16
Buddy™ Arc 145
Buddy™ Arc 180
Buddy™ Tig 160
l
Superior arc characteristics
l Generator compliant
l
Easy to use
l Practical & robust design
l Can be used with extended mains cable
Technical data
Mains supply, V / ph Hz
Fuse, slow, A
Setting range MMA / TIG , A
Phase current I 1eff, A
MMA
TIG
Dimensions, LxWxH, mm Weight, kg
Enclosure class
Application class Buddy™Buddy™Buddy™
Arc 145 Arc 180
Tig 160
230 / 1, 50/60 16
10 - 145
230 / 1, 50/60 16
5 - 180
230 / 1, 50/60
16
5 - 160
10,8 16,014,6
- 12,510,2
280x120x220
310x140x230
310x140x230
3,6
6,0
6,0
IP 23S
IP 23S
IP 23S
S
S
S
Maximum output at 40°C, MMA
60% duty cycle, A
100% duty cycle, A 70 / 22,8 55 / 22,2 125 / 25,0
100 / 24,0
105 / 24,2
85 / 23,4
-
-
130 / 15,2
100 / 14,0
105 / 14,2
85 / 13,4
Maximum output at 40°C, TIG
60% duty cycle, A
100% duty cycle, A Ordering information
Package includes:
Buddy™ Arc 145 CE 0700 300 884
3m Welding cable and return cable kits.
Buddy™ Arc 180 CE c/w Plug 0700 300 680
TIG Torch ET 17v 4 m (Buddy™ Tig 160 Only) 0700 300 861
Buddy™ Tig 160 CE c/w Plug 0700 300 681 17
Welding and cutting technology
MIG/MAG welding
MIG/MAG welding is one of the gas-shielded metal arc welding processes. The arc burns between a continuously fed
and consumable wire electrode and the work piece. The arc and the weld pool are protected by an active or inert gas.
The process can be used with most materials and there is a wide range of filler metals.
Compared to manual metal arc welding, MIG/MAG welding is far more productive. There is no need to change
electrodes frequently and the net productivity is significantly greater. For every kilogram of rod electrodes used, only
around 65% actually goes into the welded material. With wire electrodes this value is already around 85 - 90%.
MIG/MAG welding is a very versatile process that allows high deposition rates to be attained in all positions. It is
employed in almost all areas involving the welding of unalloyed and low-alloy steels, high-alloy steels, nickel-based
materials and aluminium. MIG/MAG pulse welding is frequently used on high-alloy steels and aluminium. Filler wires are
increasingly used, which have a whole series of advantages in addition to increased productivity.
18
QSet™
The arc has been reinvented! This unique, intelligent system is so flexible: whether it involves construction
steel under CO2, under a mixed gas, with stainless steel or aluminium, whether you weld with selfprotecting cored wire without protective gas or cored wire with protective gas or carry out GMA brazing.
QSet™ automatically adjust the arc to suit the wire/gas combination being used and sets the perfect
parameters for a stable short arc. Lightning-fast regulation ensures that the welding can be undertaken with
the minimum of spatter.
TrueArcVoltage™
Exact repeatability of welding parameters is particularly important for reproducing quality welds. ESAB
units with True Arc Voltage™ measure the values directly at the Arc and not, as is usual, in the
machine. You have the process firmly under control even when using extended cable lengths or
torches.
SuperPulse™
With SuperPulse™ various types of arc can be superimposed in a process: the advantages of
pulse-welding combined with those of the short arc, the spray arc or of a pulse with another frequency.
In this way the welding speed, application of heat, weld penetration behaviour and deposition rate are
perfectly balanced. Cold arc, deep weld penetration, perfect fusion - everything under control.
19
Caddy ® Mig C160i and C200i
Experience a new level of mobility
Compact. light and powerful. Caddy® Mig C160i/C200i
welding inverter is a perfect companion for your travels. Sling the carrying strap over your shoulder and go on
to the next job. This go-anywhere welding unit offers industrial
welding capacity even in the most remote of locations.
Whether you choose the Caddy® Mig C160i or the intelligent
C200i, your new partner will exceed your expectations. From
light metal structures, Auto-body repair, workshop or site
maintenance and installation. To tough demanding agricultural
and industrial applications, the Caddy MIG is robust, efficient,
reliable and user-friendly.
Caddy® Mig
Caddy MIG is powered by single -phase 230V and can be
connected to either mains electrical power or power provided
by a generator without any issue.
The simplest way to obtain excellent high grade welds: Just
select the material thickness and start welding. Or even easier
still, Caddy MIG 200 with QSet.
l Easy to use;Uses material thickness to
preselect welding parameters
l Fine adjustment of heat input
l Weight under 12 kg (incl. torch, work piece cable and main cable)
l Single phase 230 Volt 50/60 Hz
l Generator-compatible
More power than ever before
l Suitable for 100-200 mm Diameter Spools
l High quality welding torch MXL™ 180
The energy-efficient PFC module (Power Factor Correction)
smoothes out the current for effective operation. The result is up to 30% increase in welding power for the
same fuse rating.
l Tool holder
l Roller holder for torch and cable
l Easy polarity change over when using
self-shielding cored wire consumable.
QSet™
Intelligent and self-learning-the perfect short arc! Ideal for all
material and gas combinations. Just choose the material and
thickness to be welded and the rest is done for you by QSet.
Lightning-fast arc regulation ensures perfect, consistent
results capable of compensating for wire stick-out variation for
example when welding in confined spaces.
With the
environment in mind
Active power factor connection
Efficient energy utilisation
Harmonics EN 61000-3-12
RoHS 2002/95/E
20
Caddy® Mig C160i
l Optimized for construction steel, metal sheet thicknesses from 0.5 - 4.0 mm.
l Solid and cored wire, wire diameter 0.8 mm
Technical data
Caddy®Caddy®
Mig C160i Mig C200i
Mains supply, V / ph
230 / 1
Fuse, slow, A
16
Auto-fuse (MCB) EN 60898-B, A
16
20
Power requested from generator*, kVA 5,5
6,5
Setting range, A
30 - 160
30 - 200
Open circuit voltage, V
60
Open circuit power, W
15
Power factor
0,99
Efficiency at max power, %
82
Wire feed speed, m/min
2 - 11
2 - 12
Dimensions, LxWxH, mm
449 x 198 x 347
Weight, Kg
11,411,5
Enclosure class
IP23
Application classS
* Generator with automatic voltage regulator
Caddy® Mig C200i
Maximum output at 40°C
25% duty cycle, A
35% duty cycle, A
100% duty cycle, A
l Sheet metal thicknesses 0.5 - 6.0 mm
l Wire diameter 0.6 - 1.0 mm
---
150
100
180
150
100
l Construction steel & stainless steel
l Aluminium
Usable wire diameters, mm
l GMA brazing of galvanized metal sheets
l QSet™
Mild steels
Stainless steels
Cored wires
Aluminium
Brazing CuSi wires
Welding wires in 200 mm spools
Ordering information
Caddy® Mig C160i/C200i
Mild steels:
Solid wire OK Autrod 12.51, Ø 0,8mm
Cored wire Coreshield 15, Ø 0,8mm
Caddy® Mig C160i
0349 310 850
Caddy® Mig C200i 0349 312 030
Two-wheels trolley 0459 366 887
Caddy® Mig C200i
Stainless steels:
Aluminium:
GMA brazing:
0,8
0,6 - 1,0
---
0,6 - 1,0
0,80,8
---1,0
---
0,8 - 1,0
OK Autrod 316LSi, Ø 0,8mm
OK Autrod 308LSi, Ø 1,0mm, 18Cr 8Ni steels
OK Autrod 5183, Ø 1,0 mm
OK Autrod 19.30, Ø 1,0 mm
Ordering information for wires in 200 mm spools
OK Autrod 12.51, Coreshield 15, OK Autrod 19.30, OK Autrod 308LSi,
OK Autrod 316LSi,
OK Autrod 5183,
Ø 0,8/5,0 kg
Ø 0,8/4,5 kg
Ø 1,0/5,0 kg
Ø 0,8/5,0 kg
Ø 0,8/5,0 kg
Ø 1,0/2,0 kg
1251 084 600
35UE 084 630
1930 104 600
1612 084 600
1632 084 600
1816 104 62E
Package includes
Welding torch with 3m cable, mains cable 3m with plug, protective gas hose 4,5m
with clamp and quick connector, earth cable complete, carrying strap,
consumables for 0.8 mm wire and instructions for use. 1 kg welding wire OK
Autrod 12.51, 0.8 mm
21
Origo™ Mig/Mag C 170, 171, 200, 201, 250, 251
Compact units for Light/Medium Duty and commercial use
l
Also suitable for the welding
of aluminium and GMA brazing of galvanized metal sheets
l
IP 23 - allows use outdoors
l
Simple setting of the welding
parameters
l
Power Smoothing Device™ - excellent welding properties for single-phase units
l
Simple polarity changing - allows the use of solid wire and Flux-cored wire
l MXLTM torches - proven by
proffessionals to be reliable and
durable.
Origo™Origo™Origo™Origo™Origo™
Technical data Mig C170
Mag C171
Mig C200
Mag C201
Mig C250 Mains supply, V / ph 400 / 3
Fuse, slow, A
10
Setting range, A 30 - 170
Burn-back time, sec
0,02 - 0,25
Spot welding time, sec
0,2 - 2,5
Voltage steps
8
Polarity changeyes (optional)
Dimensions, LxWxH, mm860 x 420 x 730
Weight, kg
63,5
Spool type, Ømm/kg 300 / 18
Enclosure class
IP 23
Application class
S
Origo™
Mag C251
230 / 1
16
30 - 170
0,02 - 0,25
0,2 - 2,5
8
yes
860 x 420 x 730
59
300 / 18
IP 23
S
400 / 3
10
30 - 200
0,02 - 0,25
0,2 - 2,5
10
yes
860 x 420 x 730
72,5
300 / 18
IP 23
S
230 / 1
20
30 - 200
0,02 - 0,25
0,2 - 2,5
12
yes
860 x 420 x 730
68
300 / 18
IP 23
S
400 / 3
16
40 - 280
0,02 - 0,25
0,2 - 2,5
10
yes
860 x 420 x 730
82
300 / 18
IP 23
S
230 / 1
35
40 - 250
0 - 0,25
0,2 - 2,5
12
yes
860 x 420 x 730
94
300 / 18
IP 23
S
170
-
98
76
-
200
150
120
200
-
115
90
-
250
190
150
250
200 (30%)
140
110
Maximum output at 40°C
20% duty cycle, A
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A
-
170
130
100
Usable wire diameters, mm
Mild and stainless steels
Cored wires
Aluminium
Brazing CuSi wires
0,6 - 0,8
0,8
1,0
0,8 - 1,0
0,6 - 0,8
0,8
1,0
0,8 - 1,0
0,6 - 1,0
0,8 - 1,0
1,0
0,8 - 1,0
0,6 - 0,8
0,8
1,0
0,8 - 1,0
0,6 - 1,2
0,8 - 1,2
1,0 - 1,2
0,8 - 1,0
0,6 - 1,2
0,8 - 1,2
1,0 - 1,2
0,8 - 1,0
Package includes
Welding torch MXL™MXL™MXL™MXL™MXL™
MXL™
Type/cable length200 / 3,0 m
200 / 3,0 m
200 / 3,0 m
200 / 3,0 m
270 / 3,0 m
270 / 3,0 m
ConnectionEuro
Euro
Euro
Euro
Euro
Euro
Mains cable 3m with plug, gas hose 1,5m with clamps and quick connector, earth cable complete, wear parts for 0,6-0,8mm wire (0,8-1,0mm for C250) pre-assembled,
safety chain for gas bottle and wheels.
Ordering information
Origo Mag C171 Origo™ Mig C170 3ph Origo™ Mag C201 Origo™ Mig C200 3ph Origo™ Mag C251 Origo™ Mig C250 3ph ™
22
Accessories
0349 311 280
0349 308 670
0349 311 290
0349 308 290
0349 311 420
0349 307 840
Digital V/A instruments kit
Transformer kit for CO2 preheater (42V – 50/60 Hz)
Gas Regulator and Flow-meter
Polarity inversion kit (for Origo™ Mig C170)
0349 302 598
0349 302 250
0000 973 096
0349 309 310
MXL™ torches
Technical data
MXL™ 150V
CO2, A / duty cycle, %
Ar/CO2, A / duty cycle, %
Wire diameters, mm
150 / 35
150 / 35
0,6 - 0,8
MXL™ 180 With fixed connection
180 / 35
150 / 35
0,6 - 1,0
MXL™ 200
MXL™ 270
With central connector
200 / 35 270 / 35
170 / 35 260 / 35
0,6 - 1,0
0,8 - 1,2
Ordering information – torches and wear parts
Torch with 2,5m cable 0700 200 001--Torch with 3,0m cable -
0349 483 070
0700 200 002
0700 200 004
Torch with 4,0m cable -0700 200 003 0700 200 005
Swan neck 0700 200 050
0700 200 051
0700 200 051
0700 200 052
1 - Gas nozzle standard Ø 12mm 0700 200 054
0700 200 054
0700 200 054 1 - Gas nozzle standard Ø 15mm ---0700 200 055
1 - Gas nozzle straight Ø 16mm 0700 200 057
0700 200 057
0700 200 057
1 - Gas nozzle straight Ø 18mm ---
0700 200 058
1 - Gas nozzle conical Ø 9,5mm 0700 200 060
0700 200 060
0700 200 060 1 - Gas nozzle conical Ø 11,5mm ---
0700 200 061
2 - Contact tip Cu W 0,6 M6
2 - Contact tip Cu W 0,8 M6
2 - Contact tip Cu W 0,9 M6
2 - Contact tip Cu W 1,0 M6
2 - Contact tip Cu W 1,2 M6
0700 200 063
0700 200 063
0700 200 063
0700 200 064
0700 200 064
0700 200 064
0700 200 065
0700 200 065 0700 200 065 0700 200 066
0700 200 066 0700 200 066
-
-
-
0700 200 068
0700 200 069
0700 200 070 0700 200 071
3 - Nozzle spring 0700 200 078 0700 200 078 0700 200 078 0700 200 079 4 - Tip adapter M6
0700 200 076 0700 200 072 0700 200 072 0700 200 073
5 - Steel liner W0,6-W0,8-2,5m
5 - Steel liner W0,6-W0,8-3,0m
5 - Steel liner W0,6-W0,8-4,0m
5 - Steel liner W0,9-W1,2-3,0m
5 - Steel liner W0,9-W1,2-4,0m
5 - PTFE liner W0,6-W0,8-3,0m
5 - PTFE liner W0,6-W0,8-4,0m
5 - PTFE liner W0,9-W1,2-3,0m
5 - PTFE liner W0,9-W1,2-4,0m
MXL™ 180 / 200
1
1
3
Wear and spare parts for wire
feeder at page 64
2
MXL™ 270
0700 200 099---
0700 200 085
0700 200 085
0700 200 085 -
-
0700 200 086
0700 200 086
-
0700 200 087
0700 200 087
0700 200 087
--0700 200 088
0700 200 088
-
0700 200 089
0700 200 089
0700 200 089
--0700 200 090
0700 200 090
-
0700 200 091
0700 200 091
0700 200 091
--0700 200 092 0700 200 092
4
3
2
4
5
Welding with aluminium wires. Use appropriate feeding
rolls and torches with 3m cable.
23
Origo™ Mig C series PRO
Compact units for professional use
Origo™ Mig C280 PRO
Technical data
Origo™ Mig C340 PRO
Origo™ Mig C420w PRO
Origo™Origo™Origo™
Mig C280 PRO
Mig C280 PRO 4WD
Mig C340 PRO
Mains supply, V / ph
400 / 3
400 / 3
400 / 3
Fuse, slow, A
16
16
16
Setting range, A
30 - 280
30 - 280
40 - 340
Burn-back time, sec
0 - 0,25
0 - 0,25
0 - 0,5
Spot welding time, sec
0,2 - 2,5
0,2 - 2,5
-
Voltage steps
101040
Polarity change yesyesyes
Inductance outlets222
2/4 stroke control
-
-
yes
Creep start
-
-
yes
Dimensions, LxWxH, mm
840 x 425 x 830
840 x 425 x 830
840 x 425 x 830
Weight, kg
97
97
120
Spool type, Ømm/kg
300 / 18
300 / 18
300 / 18
Feed rolls
242
Enclosure class
IP 23
IP 23
IP 23
Application class SSS
Maximum output at 40°C
Max current, A at duty cycle %
60% duty cycle, A
100% duty cycle, A
280 / 30 %
190
150
280 / 30 %
190
150
340 / 30 %
250
195
Usable wire diameters
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,0
0,9 - 1,2
1,0 - 1,2
0,6 - 1,0
0,9 - 1,2
1,0 - 1,2
0,6 - 1,2
0,9 - 1,2
1,0 - 1,2
Delivery includes
Welding torch Type/cable length
Connection
PSF™PSF™PSF™
250 / 3,0 m 250 / 4,5 m 305 / 3,0 m EuroEuroEuro
Mains cable 5m with plug, gas hose 1,5m with clamps and quick connector, earth cable complete, wear parts for 0,8-1,0mm wire (C280), 1,0-1,2mm (C340-420), safety chain for gas bottle and wheels.
24
Ordering information
l Very good welding properties - stable arc and very finely matched voltage steps
l Also suitable for the welding of aluminium and GMA brazing of under rough conditions
l Two or three inductance connections - optimal arc dynamics
l 4-roll wire feed available - perfect wire conveying
l Professional ESAB PSF™ torches included
l Origo™ Mig C340 PRO and C420w PRO optionally with electric Push-Pull welding torch in 6 or 10 m length
l Simple polarity change - allows the use of solid wire and cored wire
l Origo™ Mig C420w PRO with ELP, ESAB LogicPump (forced 0349 312 510
0349 312 520
0349 312 550
0349 310 830
0349 312 590
0349 312 580
galvanized metal sheets
l Galvanized metal housing with optional air filter designed for use Origo™ Mig C280 PRO 2WD V/A Origo™ Mig C280 PRO 4WD V/A Origo™ Mig C340 PRO 2WD V/A
Origo™ Mig C340 PRO 4WD V/A Origo™ Mig C420w PRO 4WD V/A Origo™ Mig C420 PRO 4WD V/A
switching over of the water cooling if required)
Accessories
Anti-dust filter C280-C340 (steel grid) 0349 302 599
Anti-dust filter C420w (steel grid) 0349 302 252
Transformer kit for preheater 0349 302 250
Cable holder 0349 303 362
Water flow guard 0349 302 251
Pressure reducer with flux-meter 0000 973 096
Connection kit MXH /Origo™ Mig C340 PRO 0349 308 980
Connection kit MXH /Origo™ Mig C420w PRO 0349 308 337
Ordering information for special versions
Multi-voltage types (230/415-500V, 50Hz, 230/440-460V, 60Hz, three-phase)
Origo™ Mig C280 PRO 2WD V/A 0349 312 530
Origo™ Mig C280 PRO 4WD V/A 0349 312 540
Origo™ Mig C340 PRO 2WD V/A 0349 312 560
Origo™ Mig C340 PRO 4WD V/A 0349 312 570
Origo™Origo™
Mig C340 PRO 4WD
Mig C420/C420w PRO
400 / 3
400 / 3
16
32
40 - 340
50 - 420
0 - 0,5
0 - 0,5
-
40
35
yes
yes
2
3
yes
yes
yes
yes
840 x 425 x 830
935 x 640 x 800
120
230
300 / 18
300 / 18
4
4
IP 23
IP 23
S
S
Wear and spare parts for torches at page 60
340 / 30 %
250
195
420 / 50 %
400
315
0,6 - 1,2
0,9 - 1,2
1,0 - 1,2
0,6 - 1,6
0,9 - 1,6
1,0 - 1,6
Wear and spare parts for wire feeders at page 64
PSF™PSF™
305 / 4,5 m 405 / 410w 4,5 m
Euro Euro
25
Mig C3000i
Inverters for fabrication and industry
Control Panel MA24
l Inverters with first-class welding properties
l MMA welding with electrodes up to 6.0 mm diameter
l
l TrueArcVoltage™ guarantees the exact welding voltage
Controller in the wire feed device for MIG/MAG and MMA electrode welding
l Electronically-regulated motor for constant wire feed
l
35 preprogrammed synergic lines
l 4-roll wire feed mechanism
l
QSet™ Parameter automation
l Excellent GMA brazing of galvanized sheets
l
2 / 4 stroke torch switch actions
l Cooler optional, with ELP, ESAB LogicPump (forced switching
l
Gas test and tension-free wire feed
l
Gas pre- and post-flow can be set
l
Creep start and end crater filling
l
Continuous choke setting
l
3 memory slots, can be called up from the torch button
l
Can be controlled remotely, digital display
over of the water cooling if required)
l Optionally with electric Push-Pull welding torch in 6 or
in 10 m length
l Can be controlled remotely, digital display
l IP 23 - allows use outdoors
Technical data
Origo™ Mig
C3000i Mains supply, V / ph
Fuse, slow, A
Setting range, A
Current adjustment
Dimensions, LxWxH, mm
Weight, kg
Spool type, Ømm/kg
Feed rolls
Enclosure class
Application class
400 / 3
16
16 - 300
stepless
652 x 412 x 423
40,5
300 / 18
4 rolls
IP 23
S
Maximum output at 40°C
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A
300
240
200
Usable wire diameters
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,2
1,0 - 1,2
1,0 - 1,2
Delivery includes
Mains cable 5m with plug, gas hose 2m with clamps and quick connector,
earth cable complete, wear parts for 0,8-1,0mm wire.
Origo™ Mig C3000i MA24 is supplied with PSF305 torch - 4,5m.
26
Complete Package
¢ Origo™ Mig C3000i MA24 + torch PSF™ 305 – 4,5 mt. . + earth cable 4,5 mt. + two wheels trolley 0459 795 887
Ordering information
Origo™ Mig C3000i MA24 (with QSet™) ¢
Aristo® Mig C3000i U6 Two-wheels trolley Four-wheels trolley Cooling unit CoolMidi 1800 0459 750 881
0459 750 882
0459 366 890
0460 060 880
0459 840 880
Welding torches
PSF™ 305, L=3,0m, self-cooled 0458 401 880
0458 401 881
PSF™ 305, L=4,5m, self-cooled ¢
PSF™ 410w, L=3,0m, water cooled 0458 400 882
PSF™ 410w, L=4,5m, water cooled 0458 400 883
Control Panel U6
Torches MXH™, electric Push-pull, pages 75-77
l MIG/MAG pulse-type welding
l QSet™ Parameter automation
Accessories
l Preprogrammed synergic lines
Connection kit for MXH™ torches, with remote control 0459 681 891
Connection kit for MXH™ torches, with start-stop control 0459 020 883
Pressure reducer with flux-meter 0000 973 096
l 2/4 -stroke torch controller
l End of weld crater filling
l Creep start, Hot Start and wire burn-back time that can be set
Wear and spare parts for wire feeders at page 64
l Gas pre- and post-flow can be set
l Gas test and tension-free wire feed
l Professional MMA electrode welding
Remote controller at page 68
l 10 memory slots
l Multi-lingual menu guidance
l Limit value assignment, password protection
Trolley
0460 060 880
Origo™ Mig C3000i MA24
Package, complete 0459 795 887 ¢
27
Origo™ Mig L305 and L405
Reliable and simple to use MIG/MAG
units
Origo™ Feed L302
l
2-roll feed
l
Wire feed speed
l
Wire burn-back time
l
2/4 cycle torch controller
Origo™ Feed L304
l
4-roll wire feed
l
Wire feed speed
l
Wire burn-back time
l
Spot-welding
l
Creep start
l
Voltage free inching of the wire
l
Low investment costs
l
Gas test
l
Robust, step-controlled MIG/MAG units
l
2/4 cycle torch controller
l
10 or 40 voltage steps
l
Choice of 2- or 4-rolls wire feed mechanism
l
Intermediate cables up to 10 m
l
Galvanized sheet steel housing
Technical data
Origo™ Mig
L305
Origo™ Mig
L405/L405w
Mains supply, V / ph
400 / 3
Fuse, slow, A
16
20
Setting range, A
30 - 300
50 - 400
Voltage steps
10
40
Inductance outlets
2
Dimensions, LxWxH, mm
782 x 425 x 830 812 x 552 x 925
Weight, kg (without cooling unit)
89
142
Weight, kg (with cooling unit)
- 156
Enclosure class
IP 23
Application class
S
Technical data
Origo™Origo™
Feed L302
Feed L304
Wire feed speed, m/min
1,5 - 22
Wire burn-back time, sec
0 - 0,7
Spot-welding time, sec
- 0,2 - 5,0
2/4 cycle torch controller
yes
Creep start
- yes
No-current threading of the wire - yes
Gas test
- yes
Dimensions, LxWxH, mm 569 x 259 x 355
Weight, kg
12,613,2
Spool type, Ø mm/kg
300 / 18
Feeding rolls
24
Enclosure class
IP 23
Maximum output at 40°C
Max current, A at duty cycle % 60% duty cycle, A
100% duty cycle, A
28
Usable wire diameters, mm
300 / 25
190
150
400 / 50
365
280
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,2
0,8 - 1,2
1,0 - 1,2
0,6 - 1,6
0,8 - 1,6
1,0 - 1,6
Suggested configurations
Ordering information
Power sources
Origo™ Mig L305 Origo™ Mig L405 Origo™ Mig L405w water cooling Origo™ Mig L405 V/A
0349 309 700
0349 306 517
0349 306 563
0349 313 090
Power source, multivoltage version
230/400-415/500V 50Hz: 2307440-460V 60Hz
Origo Mig L405 0349 306 594
Wire feeders
Origo™ Feed L302, open 0459 495 782
Origo™ Feed L304, open 0459 495 882
Origo™ Feed L304w, open 0459 495 892
Connection cables
Air/water connection cable - mt. 1,7 Connection cable, air - m. 5 Connection cable, air - m. 10
Connection cable, water - m. 5 Connection cable, water - m. 10 Connection cable, air - m. 15
Connection cable, water - m. 15 0459 532 880
0459 532 881
0459 532 882
0459 532 891
0459 532 892
0459 532 883
0459 532 893
Welding torches
PSF™ 305, L = 3,0 m, self-cooled PSF™ 305, L = 4,5 m, self-cooled PSF™ 405, L = 3,0 m, self-cooled PSF™ 405, L = 4,5 m, self-cooled PSF™ 410w,L = 3,0 m, water cooled PSF™ 410w,L = 4,5 m, water cooled 0458 401 880
0458 401 881
0458 401 882
0458 401 883
0458 400 882
0458 400 883
Origo™ Mig L305 with Origo™ Feed L302
Origo™ Mig L305 0349 309 700
Origo™ Feed L302, open 0459 495 782
Air/water connection cable - mt. 1,7 0459 532 880
PSF™ 305, L=3,0m, self-cooled 0458 401 880
Origo™ Mig L405w with Origo™ Feed L304w water cooled
Origo™ Mig L405w Origo™ Feed L304w, open Air/water connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled 0349 306 563
0459 495 892
0459 532 880
0458 400 882
Delivery includes
Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable
and 5m earth cable
Accessories
Digital instruments kit for Origo™ Mig L305 0349 302 598
Digital instruments kit for Origo™ Mig L405 0349 302 451
Transformer kit for CO2 preheater (42V – 50/60 Hz) 0349 302 451
Stabilizer (for counterbalance device - L305) 0349 302 451
Stabilizer (for counterbalance device - L405) 0349 303 474
Reinforcement for counterbalance device 0349 309 748
Pressure reducer with flux-meter 0000 973 096
Wheels kit for Origo™ Feed L302/304 0458 707 880
Strain relief for welding torch 0457 341 881
Lifting eye 0458 706 880
Quick connector for MarathonPac F102 440 880
Adapter for 5kg spool 0455 410 001
Counterbalance device 0458 705 880
Plastics spool cover 0458 674 880
Turning piece 0458 703 880
Complete hose kit, mt 1,7, to modify 0459 564 880
0459 495 782/882 in water cooled version
Wear and spare parts for torches at page 60
Wear and spare parts for wire feeders at page 64
29
Origo™ Mig 320 - 410 - 510
Versatile, simple and powerful
l
Robust, step-controlled MIG/MAG units for the upper capacity range
l
40 voltage steps
l
Intermediate cables up to 35 metres
l
Electronically regulated motors for constant wire feed
l
Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes
l
Cooler with ELP, ESAB LogicPump (forced switching over of the
watercooling if required).
l
Control Panel
M12
l
Wire feed speed
l
Creep start
l
2 / 4 stroke torch switchactions
Automatic standby mode to save energy
l
Wire burn-back time
l
Galvanized sheet steel housing
l
Wire feed speed can be controlled remotely
l
Wire feed speed can be controlled remotely
l
Prepared for electric Push-Pull welding torches in 6 or 10 m length
l Comprehensive accessories
l
l
IP 23 - allows use outdoors
Technical data
320
Origo™ Mig
410/410w 510/510w
Mains supply, V / ph
400 / 3
Fuse, slow, A
16
20
35
Setting range, A
40 - 320
50 - 400
50 - 500
Voltage steps
40
Inductance outlets
223
Dimensions, LxWxH, mm
840 x 425 x 830
812 x 552 x 925
Weight, kg (without cooling unit)
111
144
214
Weight, kg (with cooling unit)
-
158
228
Enclosure class
IP 23
Application class
S
Prepared for mechanisation, ESAB Miggytrac and Railtrac
Origo™ Feed
Technical data
304 M12 484 M12
Wire feed speed, m/min
1,9 - 25
1,9 - 25
Wire burn-back time, sec
0 - 0,5
2/4 cycle torch controller
yes
Creep start
yes
No-current threading of the wire optional
Gas test
optional
Dimensions, LxWxH, mm
690 x 275 x 420
Weight, kg
15
19
Spool type, Ø mm/kg
300 / 18
Feeding rolls
4 rollers
4 rollers
Enclosure class
IP23
Maximum output at 40°C
Max current, A
at duty cycle % 60% duty cycle, A
100% duty cycle, A
Usable wire diameters, mm
320 / 30
250
195
400 / 50
365
280
500 / 60
500
390
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,6
0,8 - 1,6
1,0 - 1,6
0,6 - 2,4
0,8 - 2,4
1,0 - 2,4
Delivery includes
Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable
and 5m earth cable. 30
Complete Package
Ordering information
¢ Origo™ Mig 410 with V/A + Origo™ Feed 304 M12 + PSF™ 405 – 4,5 mt. + earth cable 5 mt.
+ connection cable 10 mt 0479 100 210
Power sources, with digital V/A instrument Origo™ Mig 320 MV V/A 0349 312 600
0349 303 563
Origo™ Mig 410 ¢
0349 303 565
Origo™ Mig 510 HAllå 0349 303 564
Origo™ Mig 410w water cooling ¢
0349 303 566
Origo™ Mig 510w water cooling ¢
¢ Origo™ Mig 410w with V/A + Origo™ Feed 304w M12 + PSF™ 410w – 4,5 mt. + earth cable 5 mt.
+ connection cable 10 mt 0479 100 211
¢ Origo™ Mig 510w with V/A + Origo™ Feed 304w M12
+ PSF™ 510w – 4,5 mt. + earth cable 5 mt.
+ connection cable 10 mt 0479 100 212
Accessories
Dust filter (steel grid) Origo™ Mig 320
Dust filter (steel grid) Origo™ Mig 410-510
Cable holder
Digital instruments kit for Origo™ Mig 320
Digital instruments kit for Origo™ Mig 410
Digital instruments kit for Origo™ Mig 510
Transformer kit for CO2 preheater (42V – 50/60 Hz) Stabilizer (for counterbalance device) Origo™ Mig 320 Stabilizer (for counterbalance device) Origo™ Mig 410-510
Reinforcement for counterbalance device Pressure reducer with flux-meter Water flow guard
Wheels kit for Origo™ Feed
Strain relief for welding torch
Lifting eye
Quick connector for MarathonPac
Adapter for 5kg spool
Adapter for 440 mm spool
Support for double wire feeder
Counterbalance device
Steel spool cover
Button for wire inching and gas test 0349 302 599
0349 302 423
0349 303 362
0349 302 598
0349 302 451
0349 302 424
0349 302 250
0349 303 475
0349 303 474
0349 309 748
0000 973 096
0349 302 251
0458 707 880
0457 341 881
0458 706 880
F102 440 880
0455 410 001
0459 233 880
0458 522 880
0458 705 880
0459 431 880
0459 465 880
Wear and spare parts for
torches at page 60
Wear and spare parts for wire feeders at page 64
Power sources, multivoltage versions
(230 / 400-415 / 500 V 50 Hz; 230 / 440-460 V 60 Hz)
Origo™ Mig 320 MV V/A 0349 312 600
0349 312 610
Origo™ Mig 410 MV V/A
0349 312 620
Origo™ Mig 410 w MV V/A
Wire feeders
Origo™ Feed 304 M12 ¢
Origo™ Feed 304w M12 water cooling ¢¢
Origo™ Feed 484w M12 water cooling
0459 116 882
0459 116 892
0459 116 992
Connection cables
for Origo™ Mig 320, 410, self-cooling
Connection cable - mt. 1,7 0469 836 880
0469 836 981
Connection cable - mt. 5 ¢
0469 836 881
Connection cable - mt. 10 ¢
Connection cable - mt. 15 0469 836 882
Connection cable - mt. 25 0469 836 883
Connection cable - mt. 35 0469 836 884
for Origo™ Mig 410w, water cooling
Connection cable - mt. 1,7 0469 836 885
Connection cable - mt. 5 0469 836 983
0469 836 886
Connection cable - mt. 10 ¢
Connection cable - mt. 15 0469 836 887
Connection cable - mt. 25 0469 836 888
Connection cable - mt. 35 0469 836 889
for Origo™ Mig 510, self-cooling
Connection cable - mt. 1,7 0469 836 890
Connection cable - mt. 5 0469 836 982
Connection cable - mt. 10 0469 836 891
Connection cable - mt. 15 0469 836 892
Connection cable - mt. 25 0469 836 893
Connection cable - mt. 35 0469 836 894
for Origo™ Mig 510w, water cooling
Connection cable - mt. 1,7 0469 836 895
Connection cable - mt. 5 0469 836 984
0469 836 896
Connection cable - mt. 10 ¢
Connection cable - mt. 15 0469 836 897
Connection cable - mt. 25 0469 836 898
Connection cable - mt. 35 0469 836 899
Welding torches
0458 401 880
PSF™ 305, L = 3,0 m, self-cooled 0458 401 881
PSF™ 305, L = 4,5 m, self-cooled ¢
0458 401 882
PSF™ 405, L = 3,0 m, self-cooled 0458 401 883
PSF™ 405, L = 4,5 m, self-cooled ¢
PSF™ 505, L = 3,0 m, self-cooled 0458 401 884
PSF™ 505, L = 4,5 m, self-cooled 0458 401 885
PSF™ 410w,L = 3,0 m, water cooled 0458 400 882
0458 400 883
PSF™ 410w,L = 4,5 m, water cooled ¢
PSF™ 510w,L = 3,0 m, water cooled 0458 400 884
0458 400 885
PSF™ 510w,L = 4,5 m, water cooled ¢
31
Origo™ Mig 402c - 502c - 652c
Versatile power sources for the
Heavy Duty use
Origo™ Mig
Technical data
402c
502c
Mains supply, V / ph
400 / 3
Fuse, slow, A
25
35
Setting range, A
20 - 400 20 - 500
Voltage adjustment
stepless
Inductance adjustment
stepless
v
830 x 640 x 835
Weight, kg (without cooling unit)
158
194
Weight, kg (with cooling unit)
172
208
Enclosure class
IP 23
Application class
S
l
652c
50
20 - 650
228
242
Maximum output at 40°C
60% duty cycle, A
100% duty cycle, A
32
400
310
A power source for MIG/MAG, manual electric and gouging
for the heavy dutycapacity range
l
Stepless voltage setting
l
Intermediate cables up to 35 metres
l
Electronically regulated motors for constant wire feed
l
Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes
l
Cooler with ELP, ESAB LogicPump (forced switching over of the
water cooling if required)
l
Automatic standby mode to save energy
l
Galvanized sheet steel housing
l
Comprehensive accessories
l
IP 23 - allows use outdoors
Technical data
Origo™Origo™
Feed 304 M13
Feed 484 M13
Wire feed speed, m/min
1,9 - 25
Wire burn-back time, sec
0 - 0,5
2 / 4 stroke torch switch actions yes
Creep start
yes
Voltage free wire inching optional
Gas Test
optional
Dimensions, LxWxH, mm
690 x 275 x 420
Weight, kg
1519
Spool type, Ø mm/kg
300 / 18
Feeding rolls
4
Enclosure class
IP 23
500
400
650
500
Usable wire diameters, mm
Mild and stainless steels
Cored wires
Aluminium
0,6 - 1,6
0,8 - 1,6
1,0 - 1,6
0,6 - 2,4
0,8 - 2,4
1,0 - 2,4
Delivery includes:
Control Panel
A13
l
l
Controller in the current source for MMA electrode welding and gouging, regardless of the wire
feed unit
Can be controlled remotely from the current source
l
Provided as standard with Origo™ Mig 502c/502cw/652c/652cw
l
Optional with the Origo™ Mig 402c/402cw
l
TIG welding with contact striking optional
l
Hot Start and Arc Force
Trolley with gas bottle shelf and safety chain, wire feeder pivot, 5m mains cable
and 5m earth cable
Origo™ Feed 304: Consumables for 1.0 - 1.2 mm steel wire Origo™ Feed 484: Consumables for 0.9 - 1.6 mm steel wire
Complete Package
¢ Origo™ Mig 402c + Origo™ Feed 304 M13 V/A + PSF™ 405 – 4,5 mt. + earth cable 5 mt. + connection cable 10 m. 0479 100 219
¢ Origo™ Mig 402cw + Origo™ Feed 304w M13 V/A + PSF™ 410w – 4,5 mt. + earth cable 5 mt. + connection cable 10 m 0479 100 220
¢ Origo™ Mig 502cw + Origo™ Feed 304w M13 V/A + PSF™ 510w – 4,5 mt. + earth cable 5 mt. + connection cable 10 m 0479 100 221
Mechanization packages
Control Panel
M13
l
l
Controller in the wire feed device for MIG/MAG welding
TrueArcVoltage™ guarantees an exact welding voltage
l
2 / 4 -stroke torch controller
l
End crater filling, wire burn-back time
l
Creep start
l
Gas test and voltage free wire inch optional
l
Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required)
Gouging torches, see ESAB
Accessories catalogue
Welding mechanization with Miggytrac and
Railtrac: see relevant catalogues
With Miggytrac 1001
Origo™ Mig 402cw – water cooling,
Miggytrac 1001 with 5m connection cable
Origo™ Feed 304w M13 V/A with wheels kit
Connection cable power source – wire feeder, 15m
Welding torch PSF™ 410w – 4,5m
Earth cable 5m with clamp 0461 175 881
Options
Connection cable power source – wire feeder, 35m 0461 176 881
Air cooling and 15m cable 0461 175 880
Aircooling and 35m cable 0461 176 880
With Miggytrac 2000
Origo™ Mig 402cw – water cooling
Miggytrac 2000 with 5m connection cable
Origo™ Feed 304w M13 V/A with wheels kit
Connection cable power source – wire feeder, 15m
Welding torch PSF™ 410w – 4,5m
Earth cable 5m with clamp Options
Connection cable power source – wire feeder, 35m
Air cooling and 15m cable Aircooling and 35m cable With Railtrac FW1000
Origo™ Mig 402cw – water cooling
Railtrac FW1000 with 5m connection cable
Aluminium flexible guide with magnets, 2,5m
Reinforcement bar, 2,5m
Origo™ Feed 304w M13 V/A with wheels kit
Connection cable 15m, Torch PSF™ 410w – 4,5m
Earth cable 5m with clamp Options
Connection cable power source – wire feeder, 35m Air cooling and 15m cable Aircooling and 35m cable 0461 177 881
0461 178 881
0461 177 880
0461 178 880
0461 179 881
0461 180 881
0461 179 880
0461 180 880
Remote controller,
see page 68
33
Configurations Origo™ Mig 402c – 502c – 652c
Gas=self-cooled, W=water cooled
™
Origo
Mig
Power sources
Origo™ Mig 402c ¢
402c
GasW
502c
GasW
652c
GasW
l l l
0349 308 500 l
l
l
0349 310 770
l l l
0349 310 760 l
l
l
0349 311 060
l l l
0349 310 800 l
l
l
0349 310 750
Origo™ Mig 402cw ¢ Origo™ Mig 502c Origo™ Mig 502cw ¢ Origo™ Mig 652c Origo™ Mig 652cw Power sources, multivoltage options
Mig
(230/400-415/500 V, 50Hz, 230/440-460 V, 60Hz3-phase)
402c
502c
652c
GasW
GasW
GasW
l
l
l
Origo™ Mig 402c 0349 311 220
Origo™ Mig 402cw 0349 311 230 l
l
l
Origo™ Mig 502c 0349 311 240
Origo™ Mig 502cw 0349 311 250 l
l
l
l
l
l
l
l
l
Origo™ Mig 652c 0349 311 260
Origo™ Mig 652cw 0349 311 270 l
l
l
Wire feeders, Mig
402c
502c
652c
GasW
with V/A instruments
GasW
GasW
Origo™ Feed 304 M13 ¢
0459 116 864
l
l
l
0459 116 874 l
l
l
Origo™ Feed 484w M13 ¢¢ 0459 116 974 l
l
l
Origo™ Feed 304w M13 Mig
402c
502c
Welding torches
GasW
l
l
0458 400 882 l
0458 400 883 l
0458 401 884
l l
0458 401 885
l l
0458 400 884 l
l
0458 400 885 l
l
0458 401 883
PSF™ 405, L=4,5m, self cooled ¢ PSF™ 410w, L=3,0m, water cooled PSF™ 505, L=3,0m, self cooled PSF™ 505, L=4,5m, self cooled 652c
GasW
0458 401 882
PSF™ 405, L=3,0m, self cooled PSF™ 410w, L=4,5m, water cooled ¢ GasW
PSF™ 510w, L=3,0m, water cooled PSF™ 510w, L=4,5m, water cooled ¢ Push-pull torches MXH™ at page 59
¢¢¢ Package - see previous page
34
Gas=self-cooled, W=water cooled
Origo™ Mig
402c
Connection cables
GasW
GasW
652c
GasW
l
0459 836 881
l
0459 836 882
l
0459 836 883
l
0459 836 884
l
0459 836 885
l
0459 836 890 l
0459 836 891 l
0459 836 892 l
0459 836 893 l
0459 836 894 l
0459 836 895 l
0459 836 980
l l
0459 836 981
l l
0459 836 982
l l
0459 836 983
l l
0459 836 984
l l
0459 836 985
l l
0459 836 990 l
l
0459 836 991 l
l
0459 836 992 l
l
0459 836 993 l
l
0459 836 994 l
l
0459 836 995 l
l
0459 836 880
Connection cable - mt. 1,7 Connection cable - mt. 5 Connection cable - mt. 10 ¢ Connection cable - mt. 15 Connection cable - mt. 25 Connection cable - mt. 35 Connection cable - mt. 1,7 Connection cable - mt. 5 Connection cable - mt. 10 ¢ Connection cable - mt. 15 Connection cable - mt. 25 Connection cable - mt. 35 Connection cable - mt. 1,7 Connection cable - mt. 5 Connection cable - mt. 10 Connection cable - mt. 15 Connection cable - mt. 25 Connection cable - mt. 35 502c
Connection cable - mt. 1,7 Connection cableo - mt. 5 Connection cable - mt. 10 ¢ Connection cable - mt. 15 Connection cable - mt. 25 Connection cable - mt. 35 Mig
402c
502c
Accessories
GasW
GasW
652c
GasW
Cables support:
0349 311 700
for power sources for wire feeders 0459 234 880
0000 973 096
Dust filter 0349 302 252
Pressure reducer with flux-meter 0459 431 880
Steel spool cover 0458 707 880
0457 341 881
Wheels kit for Origo™ Feed Strain relief for welding torch
Lifting eye 0458 706 880
Counterbalance device 0458 705 880
Reinforcement for counterbalance device Adapter for 5kg spool
0349 309 748
0455 410 001
Plastic spools adapter V/A Digital instruments kit 0000 701 981
0455 173 882
Kit panel A13 with V/A for Mig 402c/402cw 0349 310 396
Transformer kit for CO2 preheater (42V – 50/60 Hz) 0349 302 250
Cable holder Water flow guard 0349 303 362
0349 302 251
Cooling liquid (10 l) 0007 810 012
Quick connector for MarathonPacTM
F102 440 880
Button for wire inching and gas test 0459 465 880
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
35
Warrior™ 400i - 500i CC/CV
The reliable multi-process welding equipment
designed for heavy duty productivity
l
l
Multi-Process: including MIG, Flux-Cored, Stick, Live TIG and
Arc Gouging
High Duty cycle for long runs and various applications giving high productivity
l
IP23 rating for outdoor and indoor use in rough environment
l
Simple and clear user interface
l
Robust and ergonomic handles also for mechanical lifting
l
Easy to read sun friendly display
l
Inverter technology - Smaller, lighter and less energy cost
l
Generator compatible for flexible use in different job sites
l
Automatic Hot Start/Variable Arc Control
l
Wide input voltage range to support regional requirements
Warrior™
Technical data*
400i CC/CV
500i CC/CV
Mains Supply, 3 ph 50/60HZ, V
380-415, +/-10%
Mains cable, Ø mm2
4x6
Fuse, slow A 25
32
Setting range A
MIG/MAG, MMA
16-40016-500
Warrior™ Feed MobileFeed
TIG
5-4005-500
Technical data*
304301
Open circuit voltage, V
54
Idle Power, W
120
Power supply
VAC 42
VDC 14-100
Efficiency at max. current %
88
Wire spool capacity, kg
18
Power factor at max current
0.91
Max. spool diameter, mm
300
Enclosure class
IP23
Wire feed speed, m/min
0.8-25.0
1.3-19
Dimensions, LxWxH, mm 712x325x470
Dimensions, LxWxH, mm
675x264x418*
534x210x432
(without cooling unit)
Weight, kg
14.515.9
Dimensions, LxWxH, mm 712x325x700
Temp. working range
-10/+40 C
-10/+40 C
(with cooling unit)
Enclosure class
IP23IP23
Weight, kg (without cooling unit)
59
* Incl. spool cover
Weight, kg (with cooling unit)
74
Operating Temperature, °C
-10 - +40
Application class
S
Usable wire diameters, mm
Mild steel
0,6 - 1,6
0,8 - 1,6
Maximum output at 40°C
Stainless steel
0,6 - 1,6
0,8 - 1,6
60% duty cycle, A/V, 3ph
400/36
500/40
Aluminium
0,8 - 1,6
0,9 - 1,6
100% duty cycle, A/V, 3ph
300/32
400/36
Cored wires
0,9 - 1,6
0,8 - 2,0
*Technical data are subject to change.
36
1
2
Control Panel 400i / 500i CC/CV
1 Indicator lamp, yellow, overheating
3
2 Indicator lamp, green, VRD function (reduced open-circuit voltage)
3 Display, current (A) and voltage (V)
4 Knob for setting:
MIG/MAG air gauging: Current (A)
Mobile Feed mode: Voltage (V)
4
5 Knob for choice of electrode type
5
6 Knob for inductance (MIG/MAG) and arc force (MMA)
7 Knob for welding method
6
7
7
Control Panel Feed 304
1 Display voltage (V)
1
2 Display current (A)
2
3 Knob for setting the wire feed speed
4 Knob for setting the voltage
5 Switch for wire inching or gas purge
6 Switch for creep start (inside)
7 Switch for 2-stroke / 4-stroke (inside)
6
3
4
5
Welding mechanization with Miggytrac and
Railtrac: see relevant catalogues
Gouging torches, see ESAB
Accessories catalogue
Remote controller, see
on page 66
37
Configurations Warrior™ 400i - 500i CC/CV
Warrior™ 400i CC/CV
500i CC/CV
Power sources
Warrior™ 400i CC/CV
GasWr
l
0465 427 880
l
0465 350 883
l
l
l
0465 427 880
l
0465 350 884
COOL 2, water cooler
Warrior™ 500i CC/CV
GasW
COOL 2, water cooler
l
Wire feeders
400i CC/CV
with V/A instruments
GasW
l
l
l
l
l
l
Warrior™ Feed 304
0465 250 880
Warrior™ Feed 304w
0465 250 881
MobileFeed 301 AVS 0558 102 207
Welding torches
500i CC/CV
GasW
400i CC/CV
GasW
500i CC/CV
GasW
l
PSF™ 405, L=4,5m self-cooled
0458 401 883
l
0458 401 882
PSF™ 405, L=3,0m self-cooled PSF™ 410w, L=4,5m water-cooled l
0458 400 883
l
0458 401 884
l
0458 401 885
l
0458 400 884
l
0458 400 885
l
0458 400 882
PSF™ 410w, L=3,0m water-cooled PSF™ 505, L=3,0m self-cooled
PSF™ 505, L=4,5m self-cooled
PSF™ 510w, L=3,0m water-cooled PSF™ 510w, L=4,5m water-cooled
Push-Pull torches MXH™ at page 59
400i CC/CV
Connection cables
GasW
Connection cable - mt. 1,7 Connection cable - mt. 5
Connection cable - mt. 10 Connection cable - mt. 15
Connection cable - mt. 25 Connection cable - mt. 35
Connection cable - mt. 1,7
Connection cable - mt. 5 Connection cable - mt. 10 Connection cable - mt. 15 Connection cable - mt. 25 Connection cable - mt. 35 Connection cable - mt. 1,7
Connection cable - mt. 5 Connection cable - mt. 10 Connection cable - mt. 15 Connection cable - mt. 25 Connection cable - mt. 35 Connection cable - mt. 1,7
Connection cable - mt. 5 Connection cable - mt. 10 Connection cable - mt. 15 Connection cable - mt. 25 Connection cable - mt. 35 38
500i CC/CV
GasW
l
l
0459 836 882
l
0459 836 883
l
0459 836 884
l
0459 836 885
l
0459 836 890
l
0459 836 891
l
0459 836 892
l
0459 836 893
l
0459 836 894
l
0459 836 895
l
0459 836 980
l
0459 836 981
l
0459 836 982
l
0459 836 983
l
0459 836 984
l
0459 836 985
l
0459 836 990
l
0459 836 991
l
0459 836 992
l
0459 836 993
l
0459 836 994
l
0459 836 995
l
0459 836 880
0459 836 881
Warrior™ 400i CC/CV
Accessories GasW
0465 510 880
Wheel kit Warrior™
0465 416 880
4 wheels trolley
Wheel kit I Warrior™ Feed 0458 707 880
Wheel kit II Warrior™ Feed
0458 707 881
Lifting eye Warrior™ Feed 0458 706 880
Strain relief torch Warrior™ Feed 0457 341 881
Strain relief bracket Warrior™ Feed 0459 234 880
Quick connector MPac Warrior™ Feed
F102 440 880
Remote connection kit Warrior™ Feed
Counter balance device
Cooling liquid (10l)
0465 451 880
0458 705 880
0007 810 012
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
500i CC/CV
GasW
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
39
Origo™ Mig 4004i - 5004i
Versatile welding inverters for commerce and industry
Origo™ Mig 4004i and 5004i provide high duty cycles for
those maximum performance heavy duty applications. These
third generation inverters offer considerable improved power
efficiency and a close to unity Power Factor. This minimizes
your energy consumption and will offer significant reductions
in your energy costs with the same welding conditions.
Origo™ Mig 4004i & 5004i offer you undreamt of versatility
with their wide range of control panels.
For your MIG/MAG and MMA applications select from the
MA23 or MA24 control panels. The MA23 control panel
includes all basic functions required for high productivity
welding as well as parameter memory functions.
The MA24 control panel has the added functionality of 35
pre-programmed synergic lines and is equipped with ESAB’s
OrigoTMMig 4004i A44
OrigoTM Feed 3004 MA24
patented QSet™ intelligent technology for improved
productivity and quality.
By selecting Origo™ Mig 4004i A44, you can use it without
a wire feed unit for high quality professional MMA welding
and for TIG welding with the new LiveTig™ ignition.
OrigoTMMig5004iw
OrigoTM Feed 3004w MA24
l
Superlative welding properties - High utility and high quality through
TrueArcVoltage™
l
Professional MMA electrode welding with ArcPlus™ II controller
l
Automatic standby mode to save energy
l
ELP - ESAB LogicPump, starts the water pump automatically
l
Type of insulation IP 23 - for work outdoors
l
Can be controlled remotely, digital display
l
Optionally with electric Push-Pull welding torch in 6 in 10 m length
l
Can be used with mechanisation, ESAB Miggytrac and Railtrac
l
These 3rd generation inverters offer considerable improved
efficiency and power factor is approximately 1
Technical data Mains supply, V / ph Fuse, slow, A Setting range (MIG/MAG), A
Open circuit voltage, V Idle power,W
Power factor (MIG)
Efficiency at max power (MIG), %
Dimensions, LxWxH, mm Dim. (with cooling unit), mm
Weight, kg (without cooling unit)
Weight, kg (with cooling unit)
Cooling power, W (l/min)
Enclosure class
Application class
Origo™ Mig
4004i
Origo™ Mig
5004i
380 - 440 / 3
25
35
16 - 400
16 -500
55
40
0,93
0,95
89
610 x 250 x 445
6
10 x 250 x 675
46
62,5
1300 (2,0)
IP 23
S
Maximum output (MIG/MAG)at 40°C
60% duty cycle, A/V
80% duty cycle, A/V
100% duty cycle, A/V
- 400 / 36 350 / 32
Note: 4004i with A44 panel = 400A @ 60% and 300A @ 100%
40
500 / 40
400 / 36
350 / 32
Control Panel MA23
l
Control Panel MA24
Controller in the wire feed device for MIG/MAG and
MMA electrode welding
l
Controller in the wire feed device for MIG/MAG and
MMA electrode welding
l
2 / 4 stroke torch switch actions
l
35 preprogrammed synergic lines
l
Gas test and tension-free
wire feed
l
QSet™ Parameter automation
l
2 / 4 stroke torch switch
actions
Gas pre- and post-flow can
be set
l
Continuous choke setting
l
3 memory slots, called up
from the torch button
l
Can be controlled remotely,
digital display
l
l
l
Control Panel A44
l
Controller in the current source for MMA electrode welding
regardless of the wire feed device (optional)
l
MMA electrode welding with ArcPlus™ II
l Selection of electrode type,
basic - rutile - cellulose
l MMA welding and TIG with
LiveTig™ striking
l Hot Start and Arc Force
can be set
l Stepless inductance setting
l Voltage Reduction Device
l Carbon arc gouging
l Two memories
l Digital display
l Drop welding and setting of TIG minimum current through a
l
Gas test and tension-free
wire feed
Gas pre- and post-flow can
be set
Creep start and end crater
filling
l
Continuous choke setting
l
3 memory slots, can be called up from the torch button
l
Can be controlled remotely, digital display
Delivery includes
5m mains cable with CEE plug and 4,5m earth cable.
Suggested configurations
Origo™Mig 4004i with Origo™Feed 3004w MA24, water cooling
Origo™Mig 4004i 0465 154 880
Water Cooler, COOL1 0462 300 880
Origo™Feed 3004w, MA24 0460 526 899
Connection cable – mt. 1.7 0459 528 790
PSF™410w, L=3.0 m, water cooled 0458 400 882
4 wheels trolley 0462 151 880
Origo™Mig 5004i with Origo™Feed 4804w MA24, water cooling
Origo™Mig 5004i 0465 155 880
Water Cooler, COOL1 0462 300 880
Origo™Feed 4804w, MA24 0460 526 999
Connection cable – mt. 1.7 0459 528 990
PSF™510w, L=3.0 m, water cooled 0458 400 884
4 wheels trolley 0462 151 880
background menu
l Optional MIG/MAG welding with MobileFeed 300 AVS
41
Configurations Origo™ Mig 4004i - 5004i
Gas=self-cooled, W=water cooled, A24/A44=control with two controllers
Origo™ Mig
4004i
Power sourses
Gas
Origo™ Mig 4004i
0465 154 880
Origo™ Mig 5004i
0465 155 880
Origo™ Mig 4004i A44
0465 152 880
COOL1 cooling unit
0462 300 880
G A44
W
l
5004i
W A44
Gas
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Origo™ Mig
l
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4004i
Feeders
W
5004i
Gas
G A44
Origo™Feed 3004 MA23
0460 526 887
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Origo™Feed 3004w MA23
0460 526 897
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Origo™Feed 3004 MA24 ¢
0460 526 889
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Origo™Feed 3004w MA24
0460 526 899
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Origo™Feed 4804w MA23
0460 526 997
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Origo™Feed 4804w MA24
0460 526 999
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Origo™ Mig
W A44
Gas
Gas
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G A44
5004i
W
W A44
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Connection cable - mt. 1.7
0459 528 790
Connection cable - mt. 1.7 (95mm2)
0459 528 990
Connection cable - mt. 5
0459 528 791
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Connection cable - mt. 10
0459 528 792
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Connection cable - mt. 15
0459 528 793
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Connection cable - mt. 25
0459 528 794
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Connection cable - mt. 35
0459 528 795
Cables support for length over 5m
0459 234 880
l
l
Gas
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l
4004i
5004i
70 mm
95 mm2
2
Gas
G A44
Connection cable - mt. 1.7 ¢
0459 528 780
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Connection cable - mt. 1.7(95mm2)
0459 528 980
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Connection cable - mt. 5
0459 528 781
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Connection cable - mt. 10
0459 528 782
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Connection cable - mt. 15
0459 528 783
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Connection cable - mt. 25
0459 528 784
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Connection cable - mt. 35
0459 528 785
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¢ Package -see previous page
W
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Origo™ Mig
Connection cable
Air Cooled
W
l
4004i
Connection cable
42
W
W
W A44
Gas
W
l
Gas=self-cooled, W=water cooled, A24/A44=control with two controllers
Origo™ Mig
4004i
Welding Pistols
Gas
G A44
W
5004i
W A44
Gas
W
405, L=3,0m, self-cooled
0458 401 882
l
l
PSFTM 405, L=4,5m, self-cooled
0458 401 883
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PSFTM 410w, L=3,0m, water-cooled
0458 400 882
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l
PSFTM 410w, L=4,5m, water-cooled
0458 400 883
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PSFTM 505, L=3,0m, self-cooled
0458 401 884
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PSF
505, L=4,5m, self-cooled
0458 401 885
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PSF
510w, L=3,0m, water-cooled
0458 400 884
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PSF
510w, L=4,5m, water-cooled
0458 400 885
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PSF
TM
TM
TM
TM
Origo™ Mig
4004i
Acessories
5004i
Gas
G A44
W
W A44
Gas
W
4 wheels trolley
0462 151 880
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l
l
l
4 wheels trolley
(for counterbalance device)
0460 565 880
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Wheels kit for OrigoTM Feed
0458 707 880
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Water flow guard for COOL1
0456 855 881
Strain relief for welding torch
0457 341 881
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Lifting eye for OrigoTM Feed
0458 706 880
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Adapter for 5Kg spool
0455 410 001
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Connection kit for mechanization
with Miggytrac-Railtrac
0459 681 880
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Connection kit for electric Push-pull
torches, start/stop function
0459 020 883
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l
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Connection kit for electric Push-pull
torches, with wire speed control
0459 681 881
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0458 705 880
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0461 310 880
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0460 946 880
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0463 125 880
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Mounting accessories
Counterbalance device
Kit to assembly 4004i/5004i
to trolley 0460 565 880
Stabilizer
(for counterbalance device)
Trolley bracket (when used without
COOL1)
43
Aristo® U82
A universe of
possibilities
Developed for durability
ESAB introduced the second generation of Aristo®
U82 digital controllers offering improved welding
capacity and operator convenience.
The new U82 has developed as an addition to
our Aristo® power sources and wire feed devices is designed for advanced manual
and mechanised MIG/MAG welding, Pulsed MIG/MAG, TIG and MMA welding.
High degree of user-friendliness
Complex controllers are often impossible to understand
without an in-depth knowledge of the product. Not so with the
QSet™
new Aristo® U82. The few controls that it has guide the welder
QSet™ is the best single parameter automatic arc system on
intuitively and are ergonomically very easy to use even when
wearing protective gloves. The large, bright display is clear
and easy to read, with full text in English and in 16 other main
languages.
the market for the perfect short arc. The advantages are
enormous! You set up the machine with the appropriate gas/
wire combination, press the torch switch and start welding
within seconds.
It does not have a multitude of tiny knobs or buttons, nor
does it use incomprehensible abbreviations.
The machine determines the optimum parameters and makes
any changes as required in a fraction of a second.. The wire
stick out which is normally a constant length in MIG/MAG
Controlled functions
U6
QSet l
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79
111
249
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10
255
255
™
2 / 4 -stroke torch controller End crater filling
Creep start Hot Start
Wire burn-back Gas purge and wire inching
Digital display
Pre-programmed synergic lines
Gas test and tension-free wire feed
Memory slots
Pulsed arc / synergic pulsed arc
Limit values assignation
File manager
Automatic data backup
SuperPulse™
Production statistics
44
l
l
U82U82 Plus
l
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-
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-
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-
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welding, can be varied with QSet™.
Whether you are close to the work piece with the torch or so far
away that the gas protection almost ceases, the welding arc
remains unchanged - always perfect. Unbeatable in deep
seams, if you have to weld around corners or are welding
upwards coming out of the downhand position.
Utilised with CO2 gas you can weld with QSet™ with extremely
low levels of spatter and can drastically reduce the gas costs,
compared with mixed gas, without any loss of quality. QSet™ is
ideal for welding in restricted positions, root welding, GMA
brazing and for reproducible results in the series production of
parts. QSet™ is also available in many other ESAB controller /
machine combinations.
Synergy lines
SuperPulse™
In the Aristo® U82 Plus version you have more than 230 synergic
In order to attain higher welding speeds, deposition rates and
lines available to you for your welding applications. From
better gap bridging, to reduce distortion in the components and
construction steel to Super Duplex, from aluminium to Ni basic
to better balance the weld penetration and its profile, you have
alloys or for applications of hard metal. You can create by yourself
available in the Aristo® U82 Plus a version the ESAB
customized synergic lines for any desired material and any
SuperPulse™ function.
combination of protective gas and save them as new synergic
SuperPulse™ combines the relevant advantages of the various
lines. You can transfer data via the USB connection, to another
types of arc. For example, the quality of the pulsed arc with the
Aristo® U82 or to your computer for data backup or exchange by
productivity of the spray arc. Or pulse arc with short arc, to
e-mail.
introduce the least amount of heat into the thinnest sheets of
metal. Or the combination of two pulsed arcs with different
Quality control
For storage of the measured values you are offered two options in
frequencies, for example, for the welding of aluminium with a TIG
look. Or a spray arc / short arc for thicker materials in restricted
positions.
the form of the setting limits and measuring limits. The setting
limits prevent the operator from inputting excessively high values
for the welding process. The measuring limits ensure that the
power source does not exceed the input values. Up to 16 User
Accounts on three levels with various access rights and a
blocking codes can be used to prevent unauthorized persons
from making changes.
Control Pendant Aristo® U82
l
For manual and mechanised applications
l
Supports 17 languages
l
Large, bright display
l
Knobs to set the wire feed speed and tension
l
Knob to scroll in the menu
l
USB connection to save welding and
quality data
welding processes can be logged per production statistics item.
l
QSet™ the perfect short arc
In addition, the arc time and amount of material for the last
l
Production statistics
The total arc time, total quantity of material and the number of
welding process are recorded. The calculated molten filler metal
per length unit is shown for information purposes.
Limit value assignment of set / actual values
l
Wire free burning
l
LAN-compatible (Aristo® W82)
l
WeldPoint™ software
l
Standard package synergic lines (92)
Additional functions
l
Complete package synergic lines (>230)
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SuperPulse™
l
File manager
l
Automatic welding data backup
l
Create your own synergic lines
l
Production statistics
45
Aristo® / Origo™ Mig 4002c - 5002c - 6502c
Maximum performance for Heavy Duty applications
Mig 4002c, 5002c and 6502c are workhorses for MIG/MAG
and MMA electrode welding. Robust, continuously variable
rectifiers with digital control, ESAB TrueArcVoltage™
technology and a fantastic price/performance ratio.
Four different operating panels are available for the wire feed
unit.
Origo™ MA23 offers you the main functions for MIG/MAG and
MMA welding
Origo™ MA24 offers you 35 preprogrammed synergic lines
and the unique QSet™ function, the self-learning parameter
automation system for the perfect short arc.
l
High duty cycle
Aristo® U6: MIG/MAG pulse-welding with preprogrammed
l
Superlative welding properties - High utility and high quality through TrueArcVoltage™
l
Choice of two 4-roll wire feed devices, up to 2.4 mm wire electrodes
l
Continuously variable rectifiers
l
Crane lifting eyes, frame suitable for lifting with forklifts
l
Solid, galvanized sheet steel housing with optional air filter
l
ELP - ESAB LogicPump, starts the water pump automatically
l
Automatic standby mode to save energy
l
Multi-voltage versions for special mains voltages
l
Type of insulation IP 23 - for work outdoors
l
Can be controlled remotely, digital display
synergic lines and the QSet™ function. Menu guidance in
English and many other languages.
Aristo® U82 and U82 Plus:
See pages 44-45
l
Optionally with electric Push-Pull welding torches in 6 or 10 m length
l
Can be used with mechanisation, ESAB Miggytrac and Railtrac
Technical data
Mig 4002c Mig 5002c Mig 6502c
Mains supply, V / ph 400-415 / 3
Fuse, slow, A 32 32
50
Setting range (MIG/MAG), A 16 - 400
16 - 500
16 - 650
Open circuit voltage, V
62
Power factor 0,88
0,9
0,9
Efficiency at max power, %
70
72
83
Dimensions, LxWxH, mm 830 x 640 x 835 Weight, kg (without cooling unit) 149
185
222
Weight, kg (with cooling unit)
163
199
236
Cooling power, W (l/min)
2500 (1,5)
Enclosure class
IP 23
Application class
S
Maximum output at 40°C
60% duty cycle, A/V
100% duty cycle, A/V
46
400 / 34
310 / 30
500 / 39
400 / 34
650 / 44
500 / 39
Complete Package
Control Panel MA23
l
MIG/MAG and MMA electrode welding
l
2 / 4 stroke torch switch action
l
¢ Origo™ Mig 5002cw + Origo™ Feed 3004w MA24 V/A + PSF™ 510w – 4,5 mt. + earth cable 5 mt. + connection cable 10 m. 0479 100 242
Delivery includes
Gas test and tension-free wire feed
Running gear with gas bottle shelf and safety chain, wire feeder pivot, 5m mains
cable and 5m earth cable
Gas pre- and post-flow can be set
Suggested configurations
l
Continuous choke setting
l
3 storage slots, called up from the torch button
l
MMA: ArcPlus™ II regulation, Hot Start, Arc Force can be set
Mig 4002cw with Origo™ Feed 3004w MA23, water cooling
Mig 4002cw Origo™ Feed 3004w, MA23 Connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled l
Control Panel MA24
l
l
MIG/MAG and MMA electrode welding
35 preprogrammed synergic lines
l
QSet™ Parameter automation
l
2 / 4 stroke torch switch action
l
Gas test and tension-free wire feed
l
Gas pre- and post-flow can be set
l
Creep start and end crater filling
l
Continuous inductance setting
l
3 memory slots, called up from the torch button or control panel
l
MMA: ArcPlus™ II regulation, Hot Start, Arc Force can be set
0349 309 780
0460 526 897
0459 528 790
0458 400 882
Mig 4002cw with Aristo® Feed 3004w U6, water cooling, pulsed arc
Mig 4002cw 0349 309 780
0460 526 896
Aristo® Feed 3004w, U6 0459 528 790
Connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled 0458 400 882
Mig 5002cw with Aristo® Feed 3004w U6, water cooling, pulsed arc
Mig 5002cw 0349 311 350
0460 526 896
Aristo® Feed 3004w, U6 Connection cable - m. 1,7 0459 528 790
PSF™ 510w, L=3,0m,water cooled 0458 400 884
Mig 6502cw with Origo™ Feed 4804w, MA23, water cooling
Mig 6502cw Origo™ Feed 4804w, MA23 Connection cable - m. 1,7 PSF™ 510w, L=3,0m, water cooled 0349 311 390
0460 526 997
0459 528 790
0458 400 884
Control Panel U82
l See pages 44-45
Control Panel U6
l
MIG/MAG pulse-type welding
l
QSet™ Parameter automation
l
Preprogrammed synergic
lines
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, Hot Start and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
Professional MMA welding
l
10 memory slots
l
Limit value assignment, password protection
47
Configurations Aristo® / Origo™ Mig 4002c – 5002c – 6502c
Gas=self-cooled, W=water cooled
Mig
Power sources
*Power sources, multi-voltage types
(230/400-415/500 V, 50Hz, 230/440-460 V, 60Hz, 3-ph
GasW
5002c
GasW
Mig 4002cw MV * Mig 5002c Mig 5002cw ¢ Mig 5002c MV* Mig 5002cw MV * Mig 6502c Mig 6502cw Mig 6502c MV * Mig 6502cw MV * Mig
4002c
5002c
GasW
Wire feeders
GasW
l
0349 309 780 l
0349 311 310
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0349 311 320 l
0349 311 330
l
0349 311 350 l
0349 311 340
l
0349 311 360 l
0349 311 370 l
0349 311 390
l
0349 311 380 l
0349 311 400
l
Mig 4002c MV * Origo™ Feed 3004 MA23
6502c
0349 311 300
Mig 4002c Mig 4002cw 4002c
0460 526 887
l
6502c
GasW
GasW
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0460 526 897 l
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Origo™ Feed 3004wMA23 l
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Origo™ Feed 3004 MA24 0460 526 889
Origo™ Feed 3004wMA24 ¢ 0460 526 899 l
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Origo™ Feed 4804wMA23 0460 526 997 l
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0460 526 999 l
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Origo™ Feed 4804wMA24 l
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Aristo® Feed 3004 U6 0460 526 886
Aristo® Feed 3004wU6 0460 526 896 l
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Aristo® Feed 4804wU6 0460 526 996 l
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Wire feeders
Mig
4002c
GasW
for process controller U82
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Aristo® U82 0460 820 880
Aristo® U82 Plus 0460 820 881
Aristo® Feed 3004 ** 0460 526 881
Aristo® Feed 3004w ** 0460 526 891 l
Aristo® Feed 4804w 0460 526 991 l
5002c
6502c
GasW
GasW
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** SuperPulse™ function
Mig
4002c
5002c
Welding torches
GasW
PSF™ 405, L=3,0m, self-cooled PSF™ 405, L=4,5m, self-cooled PSF™ 410w, L=3,0m, water cooled PSF™ 410w, L=4,5m, water cooled 6502c
GasW
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0458 400 882 l
0458 400 883 l
0458 401 884
l l
0458 401 885
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0458 400 884 l
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0458 400 885 l
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0458 401 882
0458 401 883
PSF™ 505, L=3,0m, self-cooled PSF™ 505, L=4,5m, self-cooled GasW
PSF™ 510w, L=3,0m, water cooled PSF™ 510w, L=4,5m, water cooled ¢
Push-pull torches MXH™ at page 59
¢
48
Package - see previous page
Gas=self-cooled, W=water cooled
Mig
4002c
Connection cables
GasW
Connection cable - mt. 1,7 GasW
l l l
0459 528 781
l l l
0459 528 782
l l l
0459 528 783
l l l
0459 528 784
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0459 528 785
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0459 528 790 l
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0459 528 791 l
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0459 528 792 l
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0459 528 793 l
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0459 528 794 l
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0459 528 795 l
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0459 528 980 l
0459 528 990
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0459 528 991
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0459 528 992
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0459 528 993
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0459 528 994
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Connection cable - mt. 5 Connection cable - mt. 10 Connection cable - mt. 15 Connection cable - mt. 25 Connection cable - mt. 35 Connection cable - mt. 1,7 Connection cable - mt. 10 ¢ Connection cable - mt. 15 Connection cable - mt. 25
Connection cable - mt. 35 Connection cable - mt. 1,7
Connection cable - mt. 1,7
Connection cable - mt. 5
Connection cable - mt. 10
GasW
6502c
0459 528 780
Connection cable - mt. 5 5002c
Connection cable - mt. 15
Connection cable - mt. 25
Mig
4002c
5002c
GasW
Accessories
GasW
6502c
GasW
Cables support:
Cooling liquid (10 l) 0007 810 012
Quick connector for MarathonPacTM
F102 440 880
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with Miggytrac-Railtrac 0459 681 880
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for power sources 0349 311 700
for wire feeders 0459 234 880
Pressure reducer with flux-meter 0000 973 096
0349 302 252
Dust filter Steel spool cover 0459 431 880
Wheels kit for wire feeder 0458 707 880
Strain relief for welding torch Lifting eye 0458 705 880
0349 309 748
Counterbalance device Reinforcement for counterbalance device
Adapter for 5kg spool
0457 341 881
0458 706 880
0455 410 001
0000 701 981
Plastic spools adapter Transformer kit for CO2 preheater (42V – 50/60 Hz) 0349 302 250
Cable holder 0349 303 362
Water flow guard 0349 302 251
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Connection kit for mechanization Connection kit for electric Push-pull torches, start/stop function 0459 020 883
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0459 681 881
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Connection kit for electric Push-pull torches,
wire feed speed control 49
Aristo® Mig 3001i
Aristo® Mig
Optimal welding solutions
Aristo® Mig is designed for high productivity advanced manual
and robotic welding applications. ESAB TrueArcVoltage™
technology, advanced knowledge of hardware and software
together with more than 20 years of experience in the
construction of digital welding units have been combined to
produce the perfect solution. For ESAB innovation also means
intuitive operation. Settings menus available in English and in
many other languages.
Aristo® U6
MIG/MAG pulse-welding with preprogrammed synergic lines
that can be replaced as desired and the unique QSet™
function, the self-learning parameter automation system for
the perfect short arc.
Aristo® U82
l
Superlative welding properties - High utility and high quality through
TrueArcVoltage™
l
Inverters based on IGBT technology - High performance and reliability
Providing you with the ultimate level of control over the
l
Housings made of galvanized steel - Robust and durable
welding process. With ESAB SuperPulse™ and Aristo® Feed
l
Professional MMA welding with ArcPlus™
3004 you have the toughest welding tasks well under control.
l
Automatic standby mode to save energy
Your welding data settings can be managed optimally and
l
ELP - ESAB LogicPump, starts the water pump automatically
saved on a memory card or stick. Documentation of your
l
IP 23 protection - for work outdoors
welding data? No problem, that too is available as standard.
l
Can be controlled remotely, digital display
l
Optionally with electric Push-Pull welding torch in 6 in 10 m length
l
Can be used with mechanisation, ESAB Miggytrac and Railtrac
Technical data
Aristo® Mig
3001i
Mains supply, V / ph Fuse, slow, A Setting range (MIG/MAG), A
Open circuit voltage, V
Open circuit power, W
Power factor (MIG)
Efficiency at max power (MIG), %
Dimensions, LxWxH, mm Dimensions (with cooling unit), LxWxH, mm
Weight, kg (without cooling unit)
Weight, kg (with cooling unit)
Cooling power, W (l/min)
Enclosure class Application class
400 / 3
20 16 - 300 67
30
0,9
85
652 x 249 x 423
714 x 249 x 693
33
53,5
1100 (1,0)
IP 23
S
Maximum output (MIG/MAG)at 40°C
35% duty cycle, A/V
60% duty cycle, A/V
100% duty cycle, A/V
50
300 / 29
240 / 26
200 / 24
Control Panel
U6
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MIG/MAG pulse-type welding
l
QSet™ parameter automation system
l
Professional MMA welding
l
Preprogrammed synergic lines
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, Hot Start and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
Limit value assignment, password protection
l
Multi-lingual menu guidance
l
10 storage slots
Aristo Mig 3001iw/Feed 3004w U6
Control Panel
U82 Plus
l
MIG/MAG pulse-type welding
with SuperPulse™
l
Controller with two wire feeders
possible
l
Professional MMA welding
l
Preprogrammed synergic lines
l
Create special synergic lines yourself
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, HotStart and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
255 storage slots
l
Data storage on USB stick
l
Multi-lingual menu guidance
l
Limit value assignment, password protection
Suggested configurations
Aristo® Mig 3001i with Aristo® Feed 3004 U6
Mig 3001i Aristo® Feed 3004, U6 Connection cable - m. 1,7 PSF™ 305, L=3,0m, self-cooled 4 wheels trolley 0459 740 882
0460 526 886
0459 528 780
0458 401 880
0460 565 880
Aristo® Mig 3001iw with Aristo Feed 3004w U6, water cooling
Mig 3001iw 0459 740 883
Aristo® Feed 3004iw, U6 0460 526 896
Connection cable - m. 1,7 0459 528 790
PSF™ 410w, L=3,0m, water cooled 0458 400 883
4 wheels trolley 0460 565 880
For other configurations, see following pages
Delivery includes
5m mains cable with CEE plug and 4,5m earth cable.
51
Aristo® Mig 4004i Pulse
Low weight multi-process
inverter equipment
l
High Duty Cycle – suitable for long runs
l
Wide mains input tolerance: 380 - 440 V +/- 10%
l
Generator compatible – for on site use
l
Pre-programmed synergic lines to ensure optimum settings with a
wide choice of materials, wire dimensions and gas combinations.
l
Memory for 10 (U6) or 255 (U82) welding schedules
l
Customized synergic lines (U82)
l
Creep start, gas pre-flow and hot start provide a soft
and more direct start with less spatter
l
Crater filling adjustable burn-back time and post gas
l
Standby Function – energy saving system
Technical data
Aristo® Mig
4004i Pulse
Mains supply, V/Hz 380–440, 3~50/60
Fuse, anti surge, A
20
4x4
Mains cable, Ø mm2
Setting range, A
MIG/MAG
16 - 400
MMA
16 - 400
TIG (LiveTIG) 4-400
Open circuit voltage, V
55
Open circuit voltage VRD, V
< 35
Idle power, W
40
Efficiency at max current, %
88
Power factor at max current
0.94
Dimensions L x W x H, mm
610 x 250 x 445
Weight, kg
44.5
Incl COOL 1 excl. coolant, Kg
58
Operating temperature, °C
-10 to +40
Enclosure class IP 23
Application class
S
Insulation class
H
zCertificationCE
Maximum output (MIG/MAG)at 40°C
60% duty cycle, A/V
100% duty cycle, A/V
52
400 / 34
300 / 29
Control Panel
U6
l
MIG/MAG pulse-type welding
l
QSet™ parameter automation system
l
Professional MMA welding
l
Preprogrammed synergic lines
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, Hot Start and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
Limit value assignment, password protection
l
Multi-lingual menu guidance
l
10 storage slots
Suggested configurations
Control Panel
U82 Plus
l
MIG/MAG pulse-type welding
with SuperPulse™
l
Controller with two wire feeders
possible
l
Professional MMA welding
l
Preprogrammed synergic lines
l
Create special synergic lines yourself
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, HotStart and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
255 storage slots
l
Data storage on USB stick
l
Multi-lingual menu guidance
l
Limit value assignment, password protection
Delivery includes
5m mains cable with CEE plug and 5m earth cable incl clamp.
Aristo® Mig 4004i Pulse with Aristo® Feed 3004 U6
Aristo® Mig 4004i Pulse Aristo® Feed 3004, U6 Connection cable - m. 1,7 PSF™ 405, L=3,0m, self-cooled 4 wheels trolley Trolley bracket Autotransformer TUA1
0465 152 881
0460 526 886
0459 528 780
0458 401 882
0462 151 880
0463 125 880
0459 144 880
Aristo® Mig 4004i Pulse with Aristo® Feed 3004w U6
Aristo® Mig 4004i Pulse Aristo® Feed 3004w, U6 COOL 1 cooling unit
Connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled 4 wheels trolley Autotransformer TUA1
0465 152 881
0460 526 896
0462 300 880
0459 528 780
0458 400 883
0462 151 880
0459 144 880
Aristo® Mig 4004i Pulse with Aristo® Feed 3004 U82 Plus
Aristo® Mig 4004i Pulse Aristo® Feed 3004 Aristo® U82 Plus Connection cable - m. 1,7 PSF™ 405, L=3,0m, self-cooled 4 wheels trolley Trolley bracket Autotransformer TUA1
0465 152 881
0460 526 881
0460 820 881
0459 528 780
0458 401 882
0462 151 880
0463 125 880
0459 144 880
Aristo® Mig 4004i Pulse with Aristo® Feed 3004w U82 Plus
Aristo® Mig 4004i Pulse Aristo® Feed 3004w COOL 1 cooling unit
Aristo® U82 Plus Connection cable - m. 1,7 PSF™ 410w, L=3,0m, water cooled 4 wheels trolley Autotransformer TUA1
0465 152 881
0460 526 891
0462 300 880
0460 820 881
0459 528 780
0458 400 882
0462 151 880
0459 144 880
53
Aristo® Mig U4000iw - 5000iw - U5000iw
Optimal welding solutions
Control Panel U6
l
MIG/MAG pulse-type welding
l
QSet™ parameter automation system
l
Professional MMA electrode welding
l
Professional TIG DC welding with Aristo® Mig U4000iw and
U5000iw
l
Superlative welding properties - High benefits from
TrueArcVoltage™
l
Inverter based on IGBT technology - High performance and
reliability
l
l
Dust filter included - reduces possible failures due to deposits
of grinding dust, for example
l
Energy-saving mode after 6.5 minutes if welding is interrupted
l
ELP, ESAB LogicPump, starts the water pump automatically
l
Optionally with electric Push-Pull welding torches in 6
or 10 m length
l
Can be used with mechanisation, ESAB Miggytrac
and Railtrac
l
Can be controlled remotely, digital display
l
IP 23 - allows use outdoors
Professional TIG DC welding with
Mig U4000iw and U5000iw
l
High frequency and LiftArc™ striking
l
TIG pulse-welding with DC
l
Current rise time, welding current, pulse time, base
current, base current time, current reduction
and post-current time can be set
54
Carbon arc gouging
l
Preprogrammed synergic lines
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Creep start, HotStart and wire burn-back time that can be set
l
Gas pre- and post-flow can be set
l
Gas test and voltage free wire inch
l
10 storage slots
l
Multi-lingual menu guidance
l
Limit value assignment, password protection
Housing with frame made of aluminium extruded profile,
can be lifted by crane
l
Technical data Aristo® MigAristo® Mig
U4000iw 5000iw/U5000iw
Mains supply, V / ph
400 / 3
Fuse, slow, A
35
Setting range, A
16 - 400
16 - 500
Open circuit voltage, V
55 - 70 68 - 88
Open circuit power, W
60
50
Dimensions, LxWxH, mm
625 x 394 x 776
Weight, kg (with cooling unit)
77
86
Enclosure class
IP 23
Application class
S
Maximum output at 40°C
35% duty cycle, A/V
60% duty cycle, A/V
100% duty cycle, A/V
400
320
250
500
400
Delivery includes
5m mains cable with CEE plug and 5m earth cable. Suggested configurations
Control Panel U82 Plus
l
MIG/MAG pulse-type welding with SuperPulse™
l
Control of two wire feed boxes is possible
l
Professional MMA welding
l
Professional TIG DC welding with Aristo® Mig U4000iw and U5000iw
l
Carbon arc gouging
l
Preprogrammed synergic lines
l
Creep start, HotStart and wire burn-back time that can be set
l
Special synergic lines can be set
l
2 / 4 stroke torch switch actions
l
End crater filling
l
Gas pre- and post-flow can be set
l
Gas test and tension-free wire feed
l
255 storage slots
l
Data storage on USB stick
l
Multi-lingual menu guidance
l
Limit value assignment,
password protection
Aristo® Mig U4000iw with Aristo® Feed 3004w U6
Aristo® Mig U4000iw 0458 625 885
Aristo® Feed 3004w U6 0460 526 896
Connection cable - m. 1,7 0459 528 970
PSF™410w, L=3,0m, water cooled 0458 400 882
4 wheels trolley 0458 530 880
Aristo® Mig U4000iw with Aristo® Feed 3004w U82
Aristo® Mig U4000iw 0458 625 885
Aristo® Feed 3004w 0460 526 891
0460 820 880
Aristo® U82
Connection cable - m. 1,7 0459 528 970
PSF™ 410w, L=3,0m, water cooled 0458 400 882
4 wheels trolley 0458 530 880
Aristo® Mig U4000iw with Aristo® Feed 3004w U82 Plus
Aristo® Mig U4000iw 0458 625 885
Aristo® Feed 3004w 0460 526 891
Aristo® U82 Plus 0460 820 881
4 wheels trolley 0458 530 880
Connection cable - m. 1,7 0459 528 970
PSF™ 410w, L=3,0m, water cooled 0458 400 882
Aristo® Mig 5000iw with Aristo® Feed 4804w U6
Aristo® Mig 5000iw 0459 230 881
Aristo® Feed 4804w U6 0460 526 996
Connection cable - m. 1,7 0459 528 970
PSF™ 510w, L=3,0m, water cooled 0458 400 884
4 wheels trolley 0458 530 880
Aristo® Mig 5000iw with Aristo® Feed 3004w U82 Plus, double wire feeder
Aristo® Mig 5000iw 0459 230 881
Aristo® Feed 3004w (x2) 0460 526 891
Aristo® U82 Plus 0460 820 881
4 wheels trolley - large 0458 603 880
Kit for double wire feeder attachment 0459 546 880
Connection cable - m. 1,7 (x2) 0459 528 970
PSF™ 510w, L=3,0m, water cooled (x2) 0458 400 884
Wear and spare parts for torches at page 60
Remote controller at page 68
55
Configurations Aristo® Mig 3001i - 4004i Pulse
Gas=self-cooled, W=water cooled
®
Aristo
Mig
Power sources
*In conjunction with AristoFeed U6
Mig 3001i 0459 740 882
3001i
4004i
Pulse
GasW
GasW
l
Mig 3001iw 0459 740 883 l
Mig 4004i Pulse
0465 152 881 l
COOL 1, water cooler
0462 300 880
3001i
Wire feeders
Aristo® Mig
l
l
4004i Pulse
for process controller U6
GasW
GasW
Aristo® Feed 3004 U6 Aristo® Feed 3004w U6
0460 526 886
0460 526 896
l
l
0459 906 886
l
0459 906 896 l
0460 526 996 l
Aristo® YardFeed 2000 U6 Aristo® YardFeed 2000w U6 Aristo® Feed 4804w l
l
l
l
l
Wire feeders
Aristo® Mig
3001i
4004i Pulse
**With SuperPulse™ function
for process controller U82
GasW
GasW
l
l
l
l
l
Aristo® U82 0460 820 880
Aristo® U82 Plus 0460 820 881
Aristo® Feed 3004 ** 0460 526 881
Aristo® Feed 3004w ** 0460 526 891 l
Aristo® Feed 4804w 0460 526 891 l
l
l
l
l
l
3001i
Aristo® Mig
Connection cables Feed 3004/4804
0459 528 780
0459 528 781
Connection cable - mt. 10 0459 528 782
Connection cable - mt. 1,7 Connection cable - mt. 5
0459 528 783
0459 528 784
Connection cable - mt. 35
0459 528 785
Connection cable - mt. 1,7
Connection cable - mt. 15
Connection cable - mt. 25 0459 528 791
Connection cable - mt. 10 0459 528 792
Connection cable - mt. 15 0459 528 793
Connection cable - mt. 25 0459 528 794
Connection cable - mt. 35 0459 528 795
4004i Pulse
GasW
GasW
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
0459 528 790 l
Connection cable - mt. 5 l
l
l
l
l
l
l
Aristo® Mig
3001i
Connection cables YardFeed 2000
0459 528 562
Connection cable - mt. 15 0459 528 563
Connection cable - mt. 25
0459 528 564
Connection cable - mt. 10
Connection cable - mt. 35 0459 528 565
Connection cable - mt. 50 0459 528 566
Connection cable - mt. 10 Connection cable - mt. 15
l
l
l
l
l
0459 528 572 l
0459 528 573 l
Connection cable - mt. 25 0459 528 574 l
Connection cable - mt. 35
0459 528 575 l
Connection cable - mt. 50 56
4004i Pulse
GasW
GasW
0459 528 576 l
l
l
l
l
l
l
l
l
l
l
Gas=self-cooled, W=water cooled
Aristo® Mig
3001i
4004i
Pulse
Accessories
GasW
GasW
4 wheels trolley compatible with counterbalance
*
0460 565 880
l
l
l
l
2 wheels trolley **
0460 564 880
Water flow guard for CoolMidi 1000 0456 855 881 l
0460 877 891
7.5 m control cable extension for Aristo U82
Strain relief for welding torch
Lifting eye for wire feeder l
l
l
0462 151 880
4 wheels trolley not compatible with counterbalance
0457 341 881 0458 706 880
Wheels kit for wire feeder 0458 707 880
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l l
0455 410 001
Connection kit for mechanization with Miggytrac-Railtrac 0459 681 880
Connection kit for electric PP torches,start/stop function 0459 020 883
Connection kit for electric PP torches, wire feed speed control 0459 681 881
COOl 1 Cooling unit
0462 300 880
Autotransformer TUA1
0459 144 880
l
l
0458 705 880
l
l
Adapter for 5kg spool l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Mounting accessories
Counterbalance device Stabilizer (for counterbalance device) 0460 946 880
Rack mounting brackets 0460 911 880
Push-Pull torches MXH™ at page 59
l
l
l
l
* for counterbalance device solution for Aristo® Mig 4004i Pulse Aristo® Mig
l
l
l
l
0461 310 880 Bracket kit to assembly to the trolleys 0460 564/565 880
l
l
**for 2 wheels trolley application for Aristo® Mig 4004i Pulse
3001i
4004i Pulse
Welding torches
GasW
GasW
PSF™305, L=3,0m PSF™305, L=4,5m PSF™ 405, L=3,0m, self-cooled PSF™ 405, L=4,5m, self-cooled PSF™ 410w, L=3,0m, water cooled PSF™ 410w, L=4,5m, water cooled l
l
0458 401 882 l
0458 401 883 l
0458 400 882 l l
0458 400 883 l
l
0458 401 880
0458 401 881
Aristo® Mig U4000iw - 5000iw - U5000iw Aristo® Mig U4000iw Aristo® Mig 5000iw Aristo® Mig 5000iw,
with flow guard Aristo® Mig U5000iw 4 wheels trolley Autotransformer TUA2
Wire feeders
Aristo® Feed 3004w U6 Aristo® Feed 4804w U6 Aristo® Feed 3004w
with SuperPulse™ Aristo® Feed 4804w Aristo® U82 Aristo® U82 Plus
Connection cables
Connection cable - mt. 1,7
Connection cable - mt. 5,0
Connection cable - mt. 10,0 Connection cable - mt. 15,0 Connection cable - mt. 25,0 Connection cable - mt. 35,0 0458 625 885
0459 230 881
0459 230 896
0459 230 883
0458 530 880
0459 145 880
0460 526 896
0460 526 996
0460 526 891
0460 526 991
0460 820 880
0460 820 881
0459 528 970
0459 528 971
0459 528 972
0459 528 973
0459 528 974
0459 528 975
Accessories
Pressure reducer with flux-meter 0000 973 096
Steel spool cover 0459 431 880
Wheels kit for wire feeder 0458 707 880
Strain relief for welding torch 0457 341 881
Cable holder 0459 234 880
Lifting eye 0458 706 880
Counterbalance device 0458 705 880
Adapter for 5kg spool 0455 410 001
Plastic spools adapter 0000 701 981
Water flow guard 0456 855 880
Memory stick USB 0462 062 001
7,5m extension cable for Aristo® U82 0460 877 891
Multi-voltage unit (208-575V 50/60Hz) 0459 145 880
Connection kit for electric Push-pull torches,
wire feed speed control 0459 681 881
Connection kit for electric Push-pull torches, start/stop function 0459 020 883
Cooling liquid, 10 liters 0007 810 012
F102 440 880
Quick connector for MarathonPacTM Accessories for double wire feeder
4-wheels trolley, large, with gas bottle shelf, for double wire feeder 0458 603 880
Attachment kit for double wire feeder 0459 546 880
57
Professional MIG/MAG welding torches
PSF ™ Torches
l
Ergonomically shaped welding torches
l Available in lengths of 3 m or 4.5 m
l
Ball joint in the hand piece
l PSF™ Centrovac fume extraction torch
l
Screwed gas nozzles
l PSF™ RS3 - with 3 program switches
l
Sprung switch contact pins
l CuCrZr contact tips with a long working life
l HELIX™ contact for mechanised applications
Ordering information
Ordering information
PSF™ self-cooled
PSF™ 250, 3,0 m 0368 100 882
PSF™ 250, 4,5 m 0368 100 883
0458 401 880
PSF™ 305, 3,0 m PSF™ 305, 4,5 m 0458 401 881
PSF™ 405, 3,0 m 0458 401 882
0458 401 896
PSF™ 305, 5,0 m
PSF™ 405, 4,5 m 0458 401 883
PSF™ 505, 3,0 m 0458 401 884
PSF™ 505, 4,5 m 0458 401 885
PSF™ water cooled
PSF™ 410w, 3,0 m 0458 400 882
PSF™ 410w, 4,5 m 0458 400 883
PSF™ 510w, 3,0 m 0458 400 884
PSF™ 510w, 4,5 m 0458 400 885
0458 400 886
PSF™ 401w, 5,0 m
0458 400 887
PSF™ 501w, 5,0 m PSF™ with fume extraction
PSF™ 250C, 3,0 m PSF™ 250C, 4,5 m PSF™ 315CLD,3,0 m PSF™ 315CLD,4,5 m PSF™ 405C, 3,0 m PSF™ 405C, 4,5 m PSF™ 410Cw, 3,0 m PSF™ 410Cw, 4,5 m PSF™ with 3 program switches
PSF™ 405 RS3, 4,5 m PSF™ 305 RS3, 4,5 m
PSF™ 405 RS3, 3,0 m
PSF™ 410w RS3, 3,0 m PSF™ 410w RS3, 4,5 m PSF™ 510w RS3, 3,0 m PSF™ 510w RS3, 4,5 m PSF™ 410Cw RS3, 3,0 m PSF™ 410Cw RS3, 4,5 m Euro adapter, for connection to old ESAB machines0349 501 001
Technical data
Wire diameter (mm)
0458 401 893
0458 401 895
0458 401 892
0458 400 898
0458 400 899
0458 400 900
0458 400 901
0458 450 884
0458 450 885
Weight (kg)
CO2
Mix
Mild steel
Stainless
Cored wires
Aluminium
PSF™ 250
PSF™ 305
PSF™ 405
PSF™ 505
PSF™ 410w
PSF™ 510w
250A 60 %
315A 60 %
380A 60 %
475A 60 %
400A 100 %
500A 100 %
225A 60 %
285A 60 %
325A 60 %
410A 60 %
350A 100 %
440A 100 %
0,6 - 1,0
0,8 - 1,2
0,8 - 1,6
1,0 - 2,4
0,8 - 1,6
1,0 - 2,4
0,6 - 1,0
0,8 - 1,2
0,8 - 1,2
1,0 - 1,6
0,8 - 1,2
1,0 - 1,6
1,0
1,0 - 1,2
1,0 - 1,6
1,0 - 2,4
1,0 - 1,6
1,0 - 2,4
1,0
1,0 - 1,2
1,0 - 1,6
1,2 - 2,4
1,0 - 1,6
1,2 - 2,4
1,8
2,5
3,1
3,9
3,0
3,3
2,5
3,3
4,2
5,3
3,9
4,0
PSF™ 250C
PSF™ 315CLD
PSF™ 405C
PSF™ 410Cw
250A 60 %
315A 60 %
380A 60 %
400A 100 %
225A 60 %
285A 60 %
325A 60 %
350A 100 %
0,6 - 1,0
0,8 - 1,2
0,8 - 1,6
0,8 - 1,6
0,6 - 1,0
0,8 - 1,2
0,8 - 1,2
0,8 - 1,2
1,0
1,0 - 1,2
1,0 - 1,6
1,0 - 1,6
1,0
1,0 - 1,2
1,0 - 1,6
1,0 - 1,6
3,5
4,3
4,6
4,0
5,0
5,4
6,8
6,2
PSF™ torches
58
Max welding current
0468 410 882
0468 410 883
0468 410 885
0468 410 886
0458 499 882
0458 499 883
0458 450 880
0458 450 881
3 m
4,5 m
MXH™ welding torches
l
Electric Push-Pull torches
l
Ideal for the welding of soft or thin wires, such as aluminium
l
Available in Lengths of 6 m or 10 m
l
45° swan neck that can be rotated by 360°
l
CuCrZr contact tips with a long working life
l
High ability to react to changes in the wire feed speed
l
Ideal for the Aristo® SuperPulse process
l
Optimal matching of the gear ratio with Origo™ Feed 304, 3004 and
Aristo® Feed 3004
l
Usable with compact units Origo™ Mig C340, C420 and Mig C3000i
Ordering information
Accessories for MXH™ Push-pull torches
MXH™ Push-pull torches
MXH™ 300 PP, 6 m* 0700 200 017
MXH™ 300 PP, 10 m* 0700 200 018
MXH™ 300PP, 10 m, swan neck 45° 0700 200 020
MXH™ 400w PP, 6 m* 0700 200 015
MXH™ 400w PP, 10 m* 0700 200 016
MXH™ 400wPP, 10 m, swan neck 45° 0700 200 019
*Straight swan neck
Connection kit, start/stop function
For Feed 3004 and 4804 und Mig C3000i 0459 020 883
For Origo™ Mig C340 0349 308 980
For Origo™ Mig C420 0349 308 337
Connection kit, wire speed control function
For Feed 3004 and 4804 0459 681 881
For Mig C3000i 0459 681 891
In conjunction with Origo™ Feed M12/M13 adapter is not needed
Technical data
MXH™ Torches
MXH™ 300 PP
MXH™ 400w PP
Max welding current
Wire diameter (mm)
Weight (kg)
CO2
Mix
Mild steel
Stainless
Cored wires
Aluminium
6 m
10 m
290A 60 %
400A 100 %
260A 60 %
350A 100 %
0,8 - 1,2
0,8 - 1,2
0,8 - 1,2
0,8 - 1,2
0,9 - 1,2
0,9 - 1,2
0,8 - 1,2
0,8 - 1,6
6,6
5,6
9,2
7,8
Counterbalance device for PSF
torches: at page 67
PKB torches: at page 66
Carryvac welding fume extraction unit: see
ESAB PPE catalogue
59
PSF™ 250
PSF™ 305
PSF™ 410w
PSF™ 405 PSF™ 510w
PSF™ 505
0469 329 880
0366 315 880
0467 985 880
0469 333 880
0366 388 880
-
0469 334 880
0366 389 880
0467 988 880
0469 335 880
0366 390 880
0467 989 880
Swan neck
angled 0°
Water cooled
angled 45°
PSF™ 410w - 510w
-
-
-
angled 60°
0458 403 886
0458 403 881
-
0458 403 887
0458 403 882
0458 403 884
-
-
0458 403 885
Gas nozzle
conical
Threadedstandard
With spatter protection
straight
0458 465 881
0458 464 881
0458 470 881
0458 465 882
0458 464 882
0458 470 882
0458 465 883
0458 464 883
0458 470 883
0458 465 884
0458 464 884
0458 470 884
Spatter protection
0458 471 002
0458 471 003
0458 471 004
0458 471 005
Spot welding acc.
0366 643 881
-
-
-
Tip adaptor
(gas diffusor)
0366 314 001
-
-
-
-
-
0460 819 001 0458 224 001
0368 311 001 -
-
0460 819 001
0458 224 001
0368 311 001
0460 819 001
0366 395 001
0366 395 001
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
-
-
-
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
0468 500 009
0468 500 010
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
0468 500 009
0468 500 010
-
-
-
-
-
Swan neck
Self-cooled
PSF™ 250 - 505
Contact tip
M6 x 27 CuCrZr
straight 0°
angled 45°
angled 60°
M6
M8, short
M8, long
HELIX™ M7
HELIX™ M8
CO2Mix
0,6
–
–
0,6
0,8
–
0,9
0,8
1,0
0,9
1,2
1,0
1,4
1,2
1,6
–
–
1,6
Contact tip
0,8
–
-
0468 502 003*
0468 502 003*
M8 x 37 CuCrZr 0,9
0,8
-
0468 502 004
0468 502 004
1,0
0,9
-
0468 502 005*
0468 502 005*
1,2
1,0
-
0468 502 007*
0468 502 007*
1,4
1,2
-
0468 502 008*
0468 502 008*
1,6
–
-
0468 502 009
0468 502 009 –
1,6
-
0468 502 010
0468 502 010
2,0
2,0
-
-
0468 502 011 2,4
2,4
-
-
0468 502 012 For more details on HELIX™, gas nozzles, contact tips and other items please refer to instruction manuals
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007*
0468 502 008*
0468 502 009
0468 502 010
0468 502 011
0468 502 012
Steel liner
0,6 - 0,8
for steel and cored wires
0,9 - 1,0
1,2
1,4
1,6
2,0 (4,5 m)
2,4 (4,5 m)
3 m / 4,5 m
-
0366 549 884/5
0366 549 886/7
0366 549 888/9
0366 549 890/1
0366 549 898
0366 549 899
3 m / 4,5 m
0366 549 882/3
0366 549 884/5
-
-
-
-
-
3 m / 4,5 m
0366 549 882/3
0366 549 884/5
0366 549 886/7
0366 549 888/9
0366 549 890/1
-
-
3 m / 4,5 m
0366 549 882/3
0366 549 884/5
0366 549 886/7 0366 549 888/9
0366 549 890/1 0366 549 898 0366 549 899 PTFE liner
-
----
for steel and aluminium.
0,8
0366 550 833/3
0366 550 882/3
0366 550 882/3
-
0,9 - 1,0
0366 550 884/5
0366 550 884/5
0366 550 884/5
0366 550 884/5
1,2
-
0366 550 886/7
0366 550 886/7
0366 550 886/7
1,4
-
0366 550 888/9
0366 550 888/9
0366 550 888/9
1,6
-
0366 550 890/1
0366 550 890/1
0366 550 890/1
2,0/2,4
-
-
0366 550 892/3 0366 550 892/3
For more detail please refer to instruction manuals.
Duraliner (beige)
1,0 - 1,2
0457 969 882/3
0457 969 882/3
1,4 - 1,6 (3 m)
-
0457 969 884
Ceramic Teflon liner, without wear insert, for aluminium and alloyed steels
0457 969 882/3
0457 969 884
0457 969 882/3
0457 969 884
LF-Liner™
0,8 - 1,2
0460 233 880/1 0460 233 880/1
0460 233 880/1 0460 233 880/1
Special liner for aluminium wires
60
* Available in 100 pieces packing 0468 500/502 -303, 305, 307. 308 only valid for 0468 502.
PSF™ and MXH™ welding torches wear parts
PSF™ 250C
PSF™ 315 CLD
PSF™ 410Cw
PSF™ 405C
For torches with fume extraction
Swan neck
angled 45°
0366 315 880
0457 862 880
0458 487 880
0459 763 880
Fume extraction nozzle
straight
conical
short
0369 796 002
0466 905 002
0466 905 003
0369 796 002
0466 905 004
-
0458 495 001
0458 498 001
-
0458 495 001
0458 498 001
-
MXH™ 300 PP
Swan neck
(without wear parts)
angled 0° angled 45°
0700 200 252
0700 200 253
0700 200 250
0700 200 251
Wear parts
(for swan necks)
angled 0°
angled 45°
0700 200 182
0700 200 183
0700 200 182
0700 200 183
Gas nozzle
Threaded
With spatter protection
conical
standard
straight
0458 465 882
0458 464 882
0458 470 882
0458 465 882
0458 464 882
0458 470 882
Spatter protection
0458 471 003
0458 471 004
Tip adaptor
(gas diffusor)
0460 819 001
0458 224 001
0460 819 001
0460 819 001
0458 224 001
0460 819 001
M8, short
M8, long
HELIX™ M8
MXH™ 400w PP CO2Mix/Ar
Contact tip
0,8
–
0468 502 003*
0468 502 003*
M8 x 37 CuCrZr
0,9
0,8
0468 502 004
0468 502 004
1,0
0,9
0468 502 005*
0468 502 005*
1,2
1,0
0468 502 007*
0468 502 007
1,4
1,2
0468 502 008*
0468 502 008*
1,6
–
0468 502 009
0468 502 009 –
1,6
0468 502 010
0468 502 010
For more details on HELIX™, gas nozzles, contact tips and other items please refer to instruction manuals
Polyamid liner
Teflonliner
Steel liner
Steel liner
1,0 - 1,6
0,8
0,8
1,0 - 1,2
Feeding rolls
For 0,8 mm steel, stainless, aluminium wires
For 1,0 mm steel, stainless, aluminium wires
For 1,2 mm steel, stainless, aluminium wires
For 1,6 mm aluminium wires
* Available in 100 pieces packing 0468 500/502 -303, 305, 307. 308 only valid for 0468 502.
0700 200 181
0700 200 179
0700 200 176
0700 200 177
0700 200 181
0700 200 179
0700 200 176
0700 200 177
0700 200 184
0700 200 185
0700 200 186
0700 200 205
0700 200 184
0700 200 185
0700 200 186
0700 200 205
P L
1 0 / 1 1
61
Wire feed units
Good wire feed units are crucial for MIG/MAG welding.
Optimal welding solutions
The Feed 304, 3004, 484 and 4804 have been designed for
professional use and to meet the toughest quality
requirements.The wire feed units have robust 4-rolls drives
with grooved and geared feed and pressure rollers. The
pressure rolls are mounted in a balancing beam that
distributes the pressure evenly over the rolls. The wire is fed
consistently and accurately.
Electronically regulated motors ensure that there is a constant
feeding of wire and thus for a constant welding current.The
wire feed speed that you set is maintained with high precision.
ESAB LogicPump ELP, the coolant pump is switched on
automatically when connecting a water-cooled welding torch.
Feed 304 and 3004 can be used for welding wires of up to 1.6 mm, Feed 484 and 4804 for hard continuous use with up
to 2.4 mm wire diameter. The relevant control panels decide
the versatile functionality inconnection with the selected
welding current source.
YardFeed 200 and 2000
YardFeed 200 and 2000 are special versions of the Feed
Technical data FeedFeed
304 / 3004
484 / 4804
Primary Voltage, V AC, Hz
42, 50/60
Spool type, weight kg
18
Weight of the wire feeder, kg
15
19
Wire feed speed, m/min
1.9 - 25 / 0,8 - 25
1.9 - 25 / 0,8 - 25
Max welding current, 60% duty cycle, A
630
Usable wire diameters, mm
Mild steel
Stainless steels
Aluminium
Cored wires 0,6 - 1,6 0,6 - 1,6 1,0 - 1,6 0,8 - 1,6 0,6 - 2,4
0,6 - 2,4
1,0 - 2,4
0,8 - 2,4
3004, with especially small dimensions. Designed so that they
can also reach welding areas that are very hard to get to, for
example, through manholes. YardFeed is mounted in a
protective frame that is provided with plastic runners to allow
it to be moved easily. For 5 kg and 200 mm wire coils.
Intermediate cables to the welding current source of up to 50
m are available.
Configuration options with step-switched and stepless current
sources.
Aristo® YardFeed
Technical data
Primary Voltage, V AC, Hz
Spool type, weight kg
Weight of the wire feeder, kg
Wire feed speed, m/min
Max welding current, 60% duty cycle, A
Usable wire diameters, mm
Mild steel
Stainless steels Aluminium
Cored wires Yard Feed
200 / 2000 42, 50/60
5
11,3
1.9 - 25 / 0.8 - 25
365
0,6 - 1,2
0,6 - 1,2
1,0 - 1,2
0,8 - 1,4 Ordering information
Origo™ YardFeed 200
M13y water cooling, with V/A instrument 0459 906 892
Origo™ YardFeed 2000
MA23 self cooling 0459 906 887
MA23 water cooling 0459 906 897
Origo™ YardFeed
Aristo® YardFeed 2000
U6 water cooling 0459 906 896
Connnection cables, accessories and configurations, on request
62
Taking mobility to a new level
The MobileFeeds are „Off the Arc“ wire feed units. They draw their power directly from the welding circuit. This means that you do not require a heavy intermediate cable or
a delicate control cable to the welding power source. The welding
cable is sufficient. When using self-protecting filler wires you can
even do without the gas bottle.
Used with an Warrior™ 400i CC/CV or Origo™ Mig 4004i, A44
the MobileFeeds becomes a light an extremely robust installation
unit for MIG/MAG welding in the short and spray arc fields. Or
alternatively use an MMA rectifier with the MobileFeeds. The
MobileFeeds has a fully encapsulated and extremely robust
housing.
With 4-roll wire feed and electronically regulated motor for even
wire feeding.
Technical data MobileFeedMobileFeed
201
301
Primary Voltage, V DC
(arc voltage - open circuit voltage)
14 - 100
Spool type, weight kg
5 - 7.5
18
Weight of the wire feeder, kg
12.2
15.9
Wire feed speed, m/min
1.3 - 19
Usable wire diameters, mm
Mild steel
Stainless steels
Aluminium
Cored wires 0,8 - 1,6 0,8 - 1,6 0,9 - 1,6 0,8 - 2,0 0,8 - 1,6
0,8 - 1,6
0,9 - 1,6
0,8 - 2,0
Ordering information
MobileFeed 301 with meter (CE) 0558 102 207
MobileFeed 201 with meter (CE) 0558 102 206
Warrior™ 400i CC/CV with MobileFeed 301
63
Wear and spare parts for wire feeders
Origo™ Mig C340 PRO - Origo™ Feed 302
A Pressure roller
B Feed roller
C Inlet nozzle 0369 728 001
0466 262 001
0369 557 001
0369 557 002
0369 557 003
knurled 0369 557 004
0369 557 006
Fe, Ss, C, Al
C, 1,0/1,2/1,4/1,6 mm
Fe, Ss, C, 0,6/0,8 mm
Fe, Ss, C, 0,8/1,0 mm
Fe, Ss, C, 1,0/1,2 mm
C, 1,0/1,2/1,4/1,6 mm
Al, 1,0/1,2 mm
0466 074 001
D Insert tube
0455 894 001
0455 889 001
E Outlet nozzle
0455 885 001
0455 886 001
Plastic, for Al
to be used with 0455 885 001
for Fe, Ss, C
to be used with 0455 886.001
for Al,
to be used with 0455 894 001
for Fe, Ss, C
to be used with 0455 889 001
Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium
Origo™ Mig/Mag C170, C171, C200, C201,
C250 3ph, Feed L302
A
Pressure roller 0455 907 001 Fe, Ss, C, Al
B Feed roller
0367 556 001
0367 556 002
0367 556 003
0367 556 004
C Inlet nozzle
0466 074 001 Fe, Ss, C, Al
D Insert tube
0455 894 001
0455 889 001
E Outlet nozzle
0455 885 001
0455 886 001
Fe, Ss, C, 0,6/0,8 mm Fe, Ss, C, 0,8/1,0 mm
Fe, Ss, C 1,0/1,2 mm
Al, 1,0/1,2 mm
Plastic, for Al
to be used with 0455 885 001
for Fe, Ss, C
to be used with 0455 886 001
for Al, to be used with 0455 894 001
for Fe, Ss, C
to be used with 0455 889 001
Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium
64
Origo™ Mig C280 PRO 4WD - C340 PRO 4WD - C420 PRO - C3000i
Feed 304, 3004 - Yard Feed 200, 2000
A Pressure/feed roller
0459 052 002
0459 052 003
knurled 0458 825 001
knurled 0458 825 002
0458 824 001
0458 824 002
0458 824 003
Fe, Ss, C, 0,8/1,0 mm
Fe, Ss, C, 1,0/1,2 mm
C, 0,9/1,2 mm
C, 1,2/1,4 mm
Al, 0,8/1,0 mm
Al, 1,0/1,2 mm
Al, 1,2/1,6 mm
B Gear adapter 0459 441 880
C
Drive gear 0459 440 001
D
Inlet nozzle 0455 049 001 Fe, Ss, C, Al
E Intermediate nozzle
0455 072 002 Fe, Ss, C
0456 615 001 Al
F Outlet nozzle
0469 837 880 Ø 2,0 mm Steel
0469 837 881Al
Fe = Steel - Ss = Stainless steel - C = Cored wires - Al = Aluminium
Feed 484, 4804
0,6 - 1,2
0,9 - 1,6
1,2
1,4 - 2,4
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
1. 2.
Feed Bogie
roller
0366 966 880 0366 902 880
0366 966 900 0366 902 900
0366 966 889 0366 902 894
0366 966 881 0366 902 881
3.
Outlet
nozzle
0469 837 880
0469 837 880
0469 837 880
0469 837 880
4.
Insert Groove
tube
type
Marking
Wire Wire
Ø mm
type
1
2
3
0156 603 001 V 1 0,6-0,80,9-1,0 1,2
0156 603 001
V
6 0,9-1,0* 1,2* 1,4-1,6*
0156 603 001
V
71,21,21,2
0156 603 001 V 21,4-1,6 2,0 2,4
Fe = Steel
Ss = Stainless steel
C = Cored wires
Al = Aluminium
G = Knurled groove
1,2 - 2,0
C
0366 966 882 0366 902 882 0469 837 880 0332 322 001 V-G3 1,2 1,4-1,6 2,0
2,4
C 0366 966 883 0366 902 883 0469 837 882 0332 322 002 V-G4 2,4
-
1,0 - 1,6
Al
0366 966 899 0366 902 899 0469 837 881 0156 603 001
U
U4
1,01,21,6
1,2
Al 0366 966 885 0366 902 886 0469 837 881 0156 603 001
U
U2
1,21,21,2
Marking
Groove 1
Groove 2
Groove 3
65
Origo™ Feed Airmatic and PKB™
Ordering information
Origo™ Feed Airmatic 0459 116 680
Welding torches
PKB™ 250 0152 700 881
PKB™ 400 0152 470 881
PKB™ 400, swan neck 45° 0152 470 882
l Wire feed device for compressed air-operated Push-Pull torches PKB™
l Excellent wire feeding, especially when used with soft wires
l Hose package lengths up to 16 m
l Large radius of action – intermediate cables up to 35 m
l Can be used with step-controlled welding power sources
Origo™ Mig 320/410/510
l Can be used with the steplessly-controlled welding power
source Origo™ Mig 402c/502c/652c
l In connection with Origo™ Mig 402c/502c/652c remote control
of the welding voltage and digital display
l Regulation of the wire feed speed by the torch
Technical data
Origo™
Feed Airmatic
Primary Voltage, V AC, Hz
Compressed air
Weight of the wire feeder, kg
Wire feed speed, m/min
Dimensions LxWxH, mm
Wire spool, Ø mm/ kg
Wire feeder type
Max welding current, Insulation class
42, 50/60
5 bar
15
max. 15
690 x 275 x 420
300 / 18
2 rollers
400 A, 60% cycle
IP 23
Usable wire diameters, mm
Mild steel
Stainless steels Aluminium
Cored wires 0,6 - 1,6
0,6 - 1,6
1,0 - 1,6
1,0 - 1,6 Delivery of Origo™ Feed Airmatic includes
Plastic spool cover and wear parts for wires 0,6-1,0 mm
Technical data PKB™
250
PKB™
400
Max load at 60% duty cycle
250 A
400 A
Protection gas CO2
Argon and mix
200 A
280 A
Wire diameters, mm
0,6 - 1,2 0,6 - 1,6
Max air consumption, l/min
280280
66
Multiple cable (connection Origo™ Feed Airmatic with PKB™)
5 m, for PKB™ 250 10 m, for PKB™ 250 16 m, for PKB™ 250 5 m, for PKB™ 400 10 m, for PKB™ 400 16 m, for PKB™ 400 0460 380 880
0460 380 881
0460 380 882
0460 380 883
0460 380 884
0460 380 885
Connection cable :
(from Origo™ Feed Airmatic to power source)
1,7 m 5 m 10 m 15 m 19-23 poles adapter for Origo™ Mig 402c/502c/652c 0469 836 900
0469 836 901
0469 836 902
0469 836 903
0349 311 511
Accessories
Pressure reducer with flux-meter Steel spool cover Wheels kit for wire feeder Cable holder Lifting eye Counterbalance device Adapter for 5kg spool Plastic spools adapter V/A instruments kit* Swan neck for PKB™ 250 Swan neck for PKB™ 400 Quick connector for MarathonPac 0000 973 096
0459 431 880
0458 707 880
0459 234 880
0458 706 880
0458 705 880
0455 410 001
0000 701 981
0455 173 882
0367 581 881
0367 582 880
F102 440 880
*In conjunction with Origo™ Mig 402c
Suggested configurations
Origo™ Mig 320 with Origo™ Feed Airmatic and PKB™ 250
0349 302 676
Origo™ Mig 320
Origo™ Feed Airmatic 0459 116 680
PKB™ 250 0152 700 881
Multiple cable, 5 m 0460 380 880
Connection cable - m. 1,7 0469 836 900
Origo™ Mig 410 with Origo™ Feed Airmatic and PKB™ 400:
0349 302 408
Origo™ Mig 410 Origo™ Feed Airmatic 0459 116 680
PKB™ 400 0152 470 881
Multiple cable, 5 m 0460 380 883
Connection cable - m. 1,7 0469 836 900
Origo™ Mig 402c with Origo™ Feed Airmatic and PKB™ 400:
Origo™ Mig 402c 0349 310 750
0459 116 680
Origo™ Feed Airmatic
0152 470 881
PKB™ 400 Multiple cable, 10 mt 0460 380 884
Connection cable - m. 1,7 0469 836 902
Adapter 19-23 poles 0349 311 511
Machine accessories
Counter balance device
Strain relief for welding torches Spring-supported counterbalance for wire feed units. Can be rotated by 360°. Suits most power sources. Note the instructions for use regarding compatibility. Fits all Origo™ and Aristo® Feed, and also YardFeed Counterbalance device
0458 705 880
Recommended accessories for wheel set.
Strain relief
0457 341 881
Rotating piece
Suspension device
The wire feed unit can be rotated on the current source by 360° in combination
with MarathonPac™
..
Rotating piece 0458 703 880
Suspension device for wire feed units, suits all Origo™ and Aristo® Feed.
Coil cover, steel
Strain relief
Coil cover made of sheet steel, suits all Origo™ and Aristo® Feed.
Strain relief for intermediate cables
Coil cover, steel 0459 431 880
Suspension device 0458 706 880
For wire feeder 0459 234 880
For power sources Mig 402c/502c/652c/4002c/5002c/6502c 0349 311 700
Wheel kit
Upgrade set
Wheel set for wire feed units, suits all Origo™ and Aristo® Feed.
Voltage free wire feed / gas test.
For Origo™ Feed M12 and M13
Wheel kit, front wheels turnable 0458 707 880
Wheel kit, all wheels turnable 0458 707 881
Upgrade set
459 465 880
67
CAN - Bus-based remote control
MTA1 CAN
Multi-function remote control MIG/MAG: Voltage and wire feed MMA: Welding current and Arc Force TIG: Pulsed current and base current Fixing mechanism, magnetic feet, Connecting cables available in various lengths
0459 491 880
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
0459 491 884
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
MTA1 CAN
0459 491 880
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
M1 10 prog. CAN
0459 491 882
l
l
l
l
l
T1 Foot CAN 10 pol.
0460 315 881
T1 Foot CAN 12 pol.
0460 315 880
l
l
l
l
l
l
0,25 m length
0459 554 884
l
l
l
l
l
l
l
l
l
l
l
5 m length
0459 554 880
l
l
l
l
l
l
l
l
l
l
l
5 m length HD *
0459 554 980
l
l
l
l
l
l
l
l
l
l
l
10 m length
0459 554 881
l
l
l
l
l
l
l
l
l
l
l
10 m length HD *
0459 554 981
l
l
l
l
l
l
l
l
l
l
l
15 m length
0459 554 882
l
l
l
l
l
l
l
l
l
l
l
25 m length
0459 554 883
l
l
l
l
l
l
l
l
l
l
l
Extension cable, 5m length
0459 554 886
l
l
l
l
l
l
l
l
l
l
l
l
o
l
l
l
Connection Cables 12/4 poles
Connection Cables 10/4 poles
0,25 m length
0459 960 883
l
l
l
l
l
l
5 m length
0459 960 880
l
l
l
l
l
l
5 m length HD *
0459 960 980
l
l
l
l
l
l
10 m length
0459 960 881
l
l
l
l
l
l
10 m length HD *
0459 960 981
l
l
l
l
l
l
25 m length
0459 960 882
l
l
l
l
l
l
25 m length HD *
0459 960 982
l
l
l
l
l
l
* HD = Heavy Duty
** Aristo™ Feed U6, old series with 12/4 spoles
68
Pu
g4
00
i50
Mi
r4
00
®
ist
l
l
4i
0i
CC
0459 491 883
AT1 CF CAN
Ar
rrio
Wa
AT1 CAN
lse
/C
00
00
i
0i,
g5
0
Mi
o®
Ar
ist
o®
o
ist
®
Mi
Fe
ed
gU
4
,U
8
00
2
**
,U
6
ed
ist
Ar
Ar
ist
o®
Fe
Fe
ed
A2
g,
Mi
igo™
Or
Ar
4
,M
A2
3/2
4
U5
6
A2
i, M
A
00
gC
30
Mi
o
igo™
Or
ist
Ar
V
0i
3A
3/2
C
/D
®
Mi
Tig
igo™
Or
igo™
Or
i,M
AC
00
43
gC
30
00
iw
i, T
A6
40
00
Tig
40
o®
Tig
ist
Ar
o®
ist
Ar
00
i, T
A
4
DC
i
01
30
Tig
Or
igo™
Tig
igo™
Or
30
00
iA
C/
iA
C/
i/2
00
22
Tig
y®
dd
Ca
y®
dd
Ca
Or
igo™
Ar
Tig
c,
15
A2
00
2/A
24
20
0i,
DC
TA
34
MTA1 CAN
AT1 CAN
Remote control to set the welding current MMA & TIG.
Fixing mechanism, magnetic feet, Connecting cables available in various length
AT1 CAN
0459 491 883
AT1 CoarseFine CAN
T1 Foot CAN
Remote control to set the welding current with coarse and fine setting. MMA &
TIG, Fixing mechanism, magnetic feet. Connecting cables available in various
TIG foot-operated remote control. Regulation of welding current, start function.
Limiting of the control range via the power source
lengths AT1 CoarseFine CAN
0459 491 884
With 5 m connection cable, 12 poles Burndy With 5 m connection cable, 10 poles Amphenol 0460 315 880
0460 315 881
M1 10 Prog CAN
Heavy duty connecting cable for extreme
MIG/MAG synergic remote control for Aristo® U6 and U82. Call up 10 storage slots
and synergic modification. Fixing mechanism, magnetic feet. Connecting cables
available in various lengths
Reduces electromagnetic influences
M1 10 Prog CAN
stresses, e.g. hot workpiece surfaces
from outside.
0459 491 882
69
Analog remote controller
MMA1
Remote control to set the welding current, MMA & TIG, suspension eye Incl. 10 m connecting cable, 12-pin Burndy
0349 501 024
AT1
0459 491 896
l
l
l
AT1 CF
0459 491 897
l
l
l
M1
0459 491 895
MMA1
0349 501 024
l
l
l
FS 002
0349 090 886
l
l
5 m length
0459 552 880
l
l
l
10 m Length
0459 552 881
l
l
l
15 m length
0459 552 882
l
l
l
25 m length
0459 552 883
l
l
l
,M
1
,M
12
tic
ma
Air
ed
Fe
Or
igo™
Ar
igo™
Or
Ca
dd
y®
Ar
c4
1
c2
5
0c
1i,
/65
Or
0c
igo™
/81
Mi
3
A3
1i,
20
1i/
c1
5
Ar
y®
dd
Ca
0c
gA
1
3*
3
MMA1 l
Connection Cables 12/8 poles
Connection cables 23 /8 spoles
5 m length
0459 553 880
l
10 m length
0459 553 881
l
* For step-controlled power sources only the wire speed can be controlled
70
FS 002
Analogue incl 5 m rubber cable with 12 plug (type C)
FS 002
0349 090 886
AT1
Remote control to set the welding current, MMA & TIG. Fixing mechanism,
magnetic feet. Connecting cables available in various lengths
AT1
0459 491 896
AT1 CoarseFine
Remote control to set the welding current with coarse and fine setting. MMA &
TIG, Fixing mechanism, magnetic feet, Connecting cables available in various
lengths
AT1 CoarseFine
0459 491 897
M1
MIG/MAG remote control for voltage and wire feed speed.
Fixing mechanism, magnetic feet, Connecting cables available in various lengths
M1
0459 491 895
71
Trolleys
Trolley 1
Trolley 2
Mig
Mig
Aristo® Mig 5000i
Aristo® Mig 5000i
Aristo Mig U4000i/U5000i
Aristo® Mig U4000i/U5000i
Not suitable for counterbalance
device.
Trolley for counterbalance
device or double box operation.
Including arbor.
For two large gas bottles,
Including two arbors.
®
0458 530 880
Trolley 1 0458 603 880
Trolley 2 Trolley 3
Trolley 4
Tig
Small gas bottles
Aristo® Tig 4000i
This trolley increases the flexibility
of the Caddy® Arc/Tig.
Origo Tig 4300iw AC/DC
TM
For small 5 - 10 l gas bottles
With adjustable handle. Ideal for
transport in workshops and
service vehicles.
Trolley 3 TIG
0458 530 881
Trolley 4, small 0459 366 885
Trolley 5
Trolley 6
2-wheel
2-wheel
Caddy® Arc 151i/201i
Origo Tig 3000i AC/DC
Caddy® Tig 1500i/2200i
Origo Mig C3000i
Caddy® Tig 2200i AC/DC
Aristo® Mig C3000i
Trolley for large gas bottles
20 - 50 litres.
Aristo® MechTig 3000i
TM
TM
Universal trolley for MIG and TIG
machines, for large gas bottles.
Holder for cooling unit CoolMidi
1800.
Installation of the device with
control panel in the direction
of travel.
0460 330 880
72
72
000
iw
Aris
Aris
to®
Me
chT
ig 3
000
Me
to®
Aris
l
0459 366 890
Trolley 6 i
to®
Mig
Aris
500
to®
0i
Mig
U40
00i/
U50
Aris
to®
00i
Tig
400
Orig
0i
o™T
ig 4
300
iw A
C/D
Aris
C
to®
Mig
Orig
C30
™
o
00i
Mig
C30
00i
Orig
o™
Tig
300
0i A
C/D
C
Cad
dy®
Arc
Cad
151
dy®
i/20
Tig
1i/2
Cad
150
51i
dy®
0i/2
200
Tig
i
220
0i A
C/D
Orig
C
o™
Tig
300
1i
Orig
o/A
rist
oM
ig 3
001
Aris
i
to®
Mig
Aris
400
to®
4i/5
Mig
004
i
400
4ii P
ulse
Wa
rrio ™
r 4
00/
500
i CC
/CV
i
200
chT
ig 4
0i/C
Mig
dy®
Heli
a
Combinations:
Cad
rc®
283
i/35
C16
3i A
C/D
C
Trolley 5
l
Trolley 1
0458 530 880
Trolley 2
0458 603 880
Trolley 3
0458 530 881
Trolley 4
0459 366 885
Trolley 5
0460 330 880
Trolley 6
0459 366 890
Trolley 7
0460 060 880
Trolley 8
0460 564 880
l
l
Trolley 9
0460 565 880
l
l
Trolley 10
0459 366 887
Trolley 11
0462 151 880
Trolley 12
0465 510 880
Trolley 13
0558 101 702
Protective frame
0460 459 880
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Trolley 8
4-wheel
2-wheel
Origo Tig 3000i AC/DC
Mig 3001i
Origo Mig C3000i
Origo Tig 3001i
Aristo® Mig C3000i
Origo Mig 4004i/5004i *
Universal trolley for MIG and
TIG machines.
Aristo® Mig 4004i Pulse *
TM
TM
TM
TM
Trolley for MMA, TIG and MIG
machines without cooling unit.
For central gas supply, no gas
bottle holder.
Holder for Cooling unit
CoolMidi 1800.
0460 060 880
Trolley 7 0460 564 880
0460 815 880
Trolley 8 Shelf for YardFeed and MobileFeed (Large photo) Trolley 10
4-wheel
Small gas bottles
Origo Tig 3001i
TM
Origo Mig 4004i/5004i *
TM
Aristo® Mig 4004i Pulse *
Trolley for MIG and TIG machines,
with or without cooling unit for
large gas bottles. Can also be
used with accessories for
counterbalance device..
0460 565 880
Trolley 9 * For counterbalance device
Separate fixing brackets to be ordered
Trolley 9
Mig 3001i
* Separate fixing brackets to be ordered
Trolley 7
Caddy® Mig C160i/C200i
For small 5 - 10 l gas bottles
.
0459 366 887
Trolley 10
Trolley 11
Trolley 12
4-wheel
4-wheel
Origo Mig 4004i/5004i
Warrior 400i CC/CV
Aristo® Mig 4004i Pulse
Warrior 500i CC/CV
TM
TM
TM
Accessory module with extended
guide pin can be added. Can also
be used with accessories for
counterbalance device.
0462 151 880
Trolley 11 0465 510 880
Trolley 12 Trolley 13
Protective frame
4-wheel
Origo Tig 3001i
TM
Origo Arc 4001i
TM
Heliarc 283i/353i AC/DC
®
Mig 3001i/Mig 4001i
Optional trolley and cooling unit
Protective frame for MMA, TIG
and MIG machines without
cooling unit. Lifting and carrying
device.
Providing easy mobility and
storage space.
Trolley 13 0558 101 702
Protective frame
0460 459 880
73
Welding and cutting technology
Aristo® robot package
Developments in the field of welding robots progress very
rapidly with new procedures and new materials being
introduced all the time. They all require new functions and
new software to be able to be utilized fully and to show their
performance advantages. The Aristo® components are fitted
by using quick-connectors. During the installation or
replacement of components in welding machines recalibration
is not required. The ESAB TrueArcVoltage™ technology
measures the actual welding voltage at the arc and
guarantees its reproducibility. Wire feed hoses of various
lengths allow efficient transport of the wire from the
MarathonPac™ container to the wire feed device. This greatly
increases the flexibility of the unit.
Extend robot life
expectancy!
Almost 40 years ago, in 1974, ESAB and ASEA (today’s ABB)
parented the world’s first electric welding robot. Since then,
radical developments in robotic welding technology have
transformed the industry – many pioneered by or in
collaboration with ESAB. Dual stations and robot travel tracks
(1976), hanging robots and travelling gantries (1978),
free-programmable positioners (1981), fully flexible
manufacturing systems for arc welding (1984) – we could go
on!
As the pace of change accelerates, demands on speed,
quality and cost efficiency increase. To stay competitive in
heavy engineering, the latest welding technology is essential.
Retrofit
There’s nothing retro about our robot retrofit welding kit – it’s
focused firmly on future productivity. It also optimizes previous
installed robot capacity. It will extend robot life and boost
welding performance at the same time! Upgrade your robots
with new welding technology and increase your productivity.
But scrap all those reliable, durable industrial robots – that still
perform so well? The initial investment was substantial: total
replacement can be a daunting option. No worries – we have
the answer. ESAB’s cost-efficient robot retrofit kit can inject
new life in your production line. Extend its life by retrofitting
the latest welding technology for dazzling performance. Not
just ‘good as new’ – forget facelifts – our retrofit technology
will boost performance beyond your robots’ original
specifications. Too good to be true? Trust us – our pedigree
goes way back. After all, we introduced the concept in the
first place!
74
Inject new life in
proven technology
The adjacent diagram indicates how the failure of wear parts,
extended downtime for increased maintenance and an overall
decline in welding performance can have a cumulative
negative impact on productivity.
The dramatic boost offered by an ESAB retrofit kit can do
more than just extend useful robot life. It can actually enhance
originally specified performance.
arc voltage and other relevant signals as there are anticollision signal, welding process active, arc confirmation,
multilevel event information wire feed, reversing of wire feed
direction, protective gas monitoring, cleaning gas monitoring
Welding range
Aristo® Mig 5000i The Aristo® Mig 5000i(w) is the ideal
partner in the production or prefabrication of high alloyed
materials that demand exceptional welding performance.
Typical application areas include robotic welding, advanced
mild and stainless steel fabrication, advanced aluminum
fabrication, shipbuilding and yellow goods.
Aristo® U82 Plus & W82 Anybus Light, easy to use and very
robust, the Aristo® U82 offers the ultimate in man-machine
communication for advanced applications. It is the standard
operational pendant for Aristo® robot packages and together
with the W82 Anybus it connects to various robot controllers
with a DeviceNet, Profibus, CanOpen…. interface.
and 2 level safety stop.
RoboFeed Aristo® RoboFeed 3004w ELP 12p is a fully
enclosed wire feeding unit, comprising the drive control
system and operational functions, including gas purge and
wire inching, forward and reverse. This wire feeder has been
specially developed to the meet the stringent requirements of
ESAB’s SuperPulse™ .
SuperPulse™ Combines the advantages of the various types
of arc. The pulsed / short arc combination inputs the least
amount of heat. A spray arc combined with a pulse provides
high welding speed and weld penetration with minimum
distortion, you can use two pulsed arcs of different
frequencies, for example, when welding aluminium with a TIG
look.
I/O box This interface, which fits onto the Aristo® Mig
5000i(w) power source, connects ESAB equipment with all
available robot controllers with I/O boards (straight polarity).
This retrofit I/O comes as standard with a module enabling
recall of 255 weld data sets stored in the Aristo® U82
pendant.
Aristo® W82 – Integrated The Aristo® W82 is an interface
unit for direct communication with ABB’s IRC5 controller.
Welding data can be changed during welding from the ABB
flexpendant. It gives direct access to the wire feed speed and
75
Retrofit I/O Universal 255
Aristo® robot package with Robofeed 3004w ELP 12p
5
Aristo®
RoboFeed 3004
Wire MarathonPac™
4
Torch
Robot control
6
and cable
7
2
Aristo® Retrofit I/0
Universal 255
3
Robot
Aristo® U82
1
Power source
Aristo® Mig
Ordering information
Ordering information
1. Power sources
Aristo® Mig 5000i , 400V0459 230 880
Aristo® Mig 5000iw, 400V0459 230 881
Aristo® Mig 5000iw, 400V with water flow guard0459 230 896
5. Wire feeder*
Aristo® RoboFeed 3004w ELP 12p 0461 000 891*
Assembly brackets universal 0461 173 880
* incl. quick connector Marathon Pac
Accessories for power sources
Water flow guard for Aristo® Mig 5000iw0456 855 880
Trolley for Aristo® Mig 5000i/5000iw 0461 043 880
Anti return valve0461 203 880
6. Wire Conduits for MarathonPac™
Wire conduit 1,8 m Wire conduit 3,0 m
Wire conduit 3,8 m
Wire conduit 4,5 m
Wire conduit 6,0 m
Wire conduit 6,5 m
Wire conduit 8,0 m
Wire conduit,0 m
2. 3. Aristo® controller* Aristo® Retrofit I/O Universal 2550460 090 884*
Aristo® U82, Plus I/O * 0460 820 883
* The units are delivered with a short connection cable & holder
Accessories for Aristo® U82
Extension cable 7.5 m 0460 877 891
4. Cable package, power source – wire feeder
Air Cooled
Length 5,0 m
0740 538 890
Length 10,0 m
0740 538 881
Length 15,0 m
0740 538 882
Length 25,0 m Length 35,0 m Water Cooled
0740 538 895
0740 538 886 0740 538 887
0740 538 888 0740 538 889 F102 437 881
F102 437 882
F102 437 889
F102 437 883
F102 437 887
F102 437 890
F102 437 884
F102 437 885
7. Connection cable, Aristo® Retrofit to robot cabinet:
7,5 m 0461 321 880**
** Contact the robot integrator for internal robot connections * For other feeder alternatives, see the Aristo® robot package sales brochure
For robot torch information please contact your local ESAB representative Aristo® Retrofit I/O Universal is a direct fit (as long as the robot cabinet is equipped with the appropriate I/O board) for:
ABB S4, S4C, S4C+, Motoman ERC, MRC, XRC, Kuka KRC1, KRC2, R
eis RS4, RS5, Fanuc R-J2, R-J3 (always check I/O polarity)
If you don’t find your robot controller in this list, please contact your local ESAB representative
76
Yaskawa Motoman MA 1400 & 1900 - W82 Anybus
Aristo® robot package with Robofeed 3004 HW
Ordering information air cooled package
Power sources*
Aristo® Mig 5000i, 400 V 0459 230 880
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000i 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket for Robofeed 3004 HW on MA 1400 Mounting bracket for Robofeed 3004 HW on MA 1900 Cable package, power source – FeedControl 5.0 m* 0465 040 880
0461 080 881
0465 412 880
0465 391 880
0465 394 880
0740 538 890
Welding torch*
Infiniturn cable, (endless turning) gas cooled (MA 1400) Infiniturn cable, (endless turning) gas cooled (MA 1900) Torch neck Aristo® RT 62G 22 gas cooled Torch mount RT FLC G (with anti collision) Adapter flange for Motoman MA 1400 & MA 1900 0700 300 510
0700 300 512
0700 300 453
0700 300 430
0700 300 429
Ordering information water cooled package
Power sources*
Aristo® Mig 5000iw, 400 V, Incl flow guard 0459 230 896
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000iw 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket for Robofeed 3004 HW on MA 1400 Mounting bracket for Robofeed 3004 HW on MA 1900 Cable package, power source – FeedControl 5.0 m* Anti return valve 0465 040 880
0461 080 881
0465 412 880
0465 391 880
0465 394 880
0740 538 895
0461 203 880
Welding torch*
Infiniturn cable, (endless turning) water cooled (MA1400) Infiniturn cable, (endless turning) water cooled (MA1900) Torch neck Aristo® RT 62W 22 water cooled Torch mount RT FLC W (with anti collision) Adapter flange for Motoman MA 1400 & MA1900 0700 300 513
0700 300 515
0700 300 486
0700 300 431
0700 300 429
*For other types of powersource, bus variants, cable lengths and torch variants
please contact your local ESAB representative.
77
Fanuc Arc Mate 100 iC & 120 iC- W82 Anybus
Aristo® robot package with Robofeed 3004 HW
Ordering information air cooled package
Power sources*
Aristo® Mig 5000i, 400 V 0459 230 880
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000i 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket for Robofeed 3004 HW on 100 iC Mounting bracket for Robofeed 3004 HW on 120 iC Cable package, power source – FeedControl 5.0 m* 0465 040 880
0461 080 881
0465 412 880
0465 398 880
0465 404 880
0740 538 890
Welding torch*
Infiniturn cable, (endless turning) gas cooled (100 iC) Infiniturn cable, (endless turning) gas cooled (120 iC) Torch neck Aristo® RT 62G 22 gas cooled Torch mount RT FLC G (with anti collision) Adapter flange for Fanuc Arc Mate 100 iC & 120 iC 0700 300 436
0700 300 437
0700 300 453
0700 300 430
0700 300 497
Ordering information water cooled package
Power sources*
Aristo® Mig 5000iw, 400 V, Incl flow guard 0459 230 896
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000iw 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket for Robofeed 3004 HW on 100 iC Mounting bracket for Robofeed 3004 HW on 120 iC Cable package, power source – FeedControl 5.0 m* Anti return valve
0465 040 880
0461 080 881
0465 412 880
0465 398 880
0465 404 880
0740 538 895
0461 203 880
Welding torch*
Infiniturn cable, (endless turning) water cooled (100 iC) Infiniturn cable, (endless turning) water cooled (120 iC) Torch neck Aristo® RT 62W 22 water cooled Torch mount RT FLC W (with anti collision) Adapter flange for Fanuc Arc Mate 100 iC & 120 iC 0700 300 464
0700 300 465
0700 300 486
0700 300 431
0700 300 497
*For other types of powersource, bus variants, cable lengths and torch variants
please contact your local ESAB representative.
78
ABB - W82 Anybus
Ordering information ABB IRB 1520ID/1600ID/2600ID
Air cooled package
Power sources*
Aristo® Mig 5000i, 400 V Anybus (Fieldbus) cable 5x screened – 10 m Option: Trolley Aristo Mig 5000i 0459 230 880
0461 182 002
0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket Robofeed 3004 HW on ABB IRB 1520ID Mounting bracket Robofeed 3004 HW on ABB IRB 1600ID Mounting bracket Robofeed 3004 HW on ABB IRB 2600ID Cable package, power source – FeedControl 5.0 m* Spool holder on seperate stand with 4,5 m Mpac hose Air cooled package
0460 820 881
0460 877 891
0460 891 881
0456 527 885
0465 040 880
0461 080 881
0465 412 880
0465 381 880
0465 388 880
0465 401 880
0740 538 890
0461 184 880
Welding torch*
Infiniturn cable, gas cooled (IRB 1520 ID & 1600ID) 0700 300 437
Infiniturn cable, gas cooled (IRB 2600ID) 0700 300 511
Torch neck Aristo® RT 62G 22 gas cooled 0700 300 453
Torch mount RT FLC G (rigid version) 0700 300 432
Adapter flange for ABB IRB 1520ID/1600ID 0700 300 509
Adapter flange for ABB IRB 2600ID 0700 300 521
Water cooled package
Power sources*
Aristo® Mig 5000iw, 400 V, Incl flow guard Anybus (Fieldbus) cable 5x screened – 10 m Option: Trolley Aristo Mig 5000iw Ordering information ABB IRB 1600/2600
0459 230 896
0461 182 002
0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket Robofeed 3004 HW on ABB IRB 1520ID Mounting bracket Robofeed 3004 HW on ABB IRB 1600ID Mounting bracket Robofeed 3004 HW on ABB IRB 2600ID Cable package, power source – FeedControl 5.0 m* Anti return valve Spool holder on seperate stand with 4,5 m Mpac hose 0465 040 880
0461 080 881
0465 412 880
0465 381 880
0465 388 880
0465 401 880
0740 538 895
0461 203 880
0461 184 880
Welding torch*
Infiniturn cable, water cooled (IRB 1520 ID & 1600ID) Infiniturn cable, water cooled (IRB 2600ID) Torch neck Aristo® RT 62W 22 water cooled Torch mount RT FLC W (rigid version) Adapter flange for ABB IRB 1520ID/1600ID Adapter flange for ABB IRB 2600ID 0700 300 465
0700 300 514
0700 300 486
0700 300 433
0700 300 509
0700 300 521
Power sources*
Aristo® Mig 5000i, 400 V 0459 230 880
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000i 0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004w 12p ELP
Robofeed 3004w 12p ELP assembly bracket IRB 1600 Cable holder for IRB 1600 (only with 0461 528 993) Robofeed 3004w 12p ELP assembly bracket IRB 2600 Cable holder for IRB 2600 (only with 0461 528 993) Cable package, 10 m with 3 m Raiku hose protection Spool holder on seperate stand with 4,5 m Mpac hose 0461 000 891
0461 190 880
0461 188 880
0461 264 880
0461 188 882
0461 528 993
0461 184 880
Welding torch*
Cable, Euro connector 1.5 m gas cooled Torch neck Aristo® RT 62G 22 gas cooled Torch mount for 22 neck FL-1 (rigid mount for electronical anti collision) 0700 300 461
0700 300 453
0700 300 422
0700 300 435 Water cooled package
Power sources*
Aristo® Mig 5000iw, 400 V, Incl flow guard 0459 230 896
Anybus (Fieldbus) cable 5x screened – 10 m 0461 182 002
Option: Trolley Aristo Mig 5000iw
0461 043 880
Interface
Aristo U82 Plus Extention cable 7.5 m for U82 Aristo W82 – Anybus (Devicenet**) Interconnection cable Mig 5000i – W82 Anybus 0460 820 881
0460 877 891
0460 891 881
0456 527 885
Wire feeders & connection cables
Aristo® RoboFeed 3004w 12p ELP Robofeed 3004w 12p ELP assembly bracket IRB 1600 Cable holder for IRB 1600 (only with 0461 528 993) Robofeed 3004w 12p ELP assembly bracket IRB 2600 Cable holder for IRB 2600 (only with 0461 528 993) Cable package, 10 m with 3 m Raiku hose protection Anti return valve Spool holder on seperate stand with 4,5 m Mpac hose 0461 000 891
0461 190 880
0461 188 880
0461 264 880
0461 188 882
0461 528 993
0461 203 880
0461 184 880
Welding torch*
Cable, Euro connector 1.5 m water cooled Torch neck Aristo® RT 62W 22 water cooled Torch mount for 22 neck FL-1 (rigid mount for electronical anti collision) 0700 300 494
0700 300 486
0700 300 422
0700 300 435
*For other types of powersource, bus variants, cable lengths and torch variants
please contact your local ESAB representative.
79
Aristo® - W82 Integrated
Operation of the robot cell and the welding equipment is
done completely with the ABB FlexPendant controller. An
exceptionally user-friendly controller with graphic Windows
interface and touch screen.
All weld data are reachable from this pendant and can be
stored or changed by the operator.
Synergic lines (all materials) are standard and can also be set
up by the operator.
Short arc, spray, pulse (including SuperPulse) are available in
all our robotic power sources.
Packages are available for IRB 1600, IRB 2600, IRB 1600ID,
IRB 2600ID and IRB 2400L (to be fazed out during 2012). These packages include all needed mounting brackets,
cable packs, nuts and bolts.
80
l
Decreased downtime (less maintenance)
l
Decreased maintenance costs (less wearparts)
l
Access to new welding technologies
l
Production increase
l
Enhanced welding quality
Ordering information ABB IRB 1520ID/1600ID/2600ID
Air cooled package
Power sources*
Aristo® Mig 5000i, 400 V & W82 Integrated Connection cable W82 Integrated to robot cabinet IRC5 Safety & interlock connection Option: Trolley Aristo Mig 5000i 0459 230 898
0461 182 880
0462 051 880
0461 043 880
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket Robofeed 3004 HW on ABB IRB 1520ID Mounting bracket Robofeed 3004 HW on ABB IRB 1600ID Mounting bracket Robofeed 3004 HW on ABB IRB 2600ID Cable package, power source – FeedControl 5.0 m*
Spool holder on seperate stand with 4,5 m Mpac hose 0465 040 880
0461 080 881
0465 412 880
0465 381 880
0465 388 880
0465 401 880
0740 538 890
0461 184 880
Welding torch*
Infiniturn cable, gas cooled (IRB 1520 ID & 1600ID) Infiniturn cable, gas cooled (IRB 2600ID) Torch neck Aristo® RT 62G 22 gas cooled Torch mount RT FLC G (rigid version) Adapter flange for ABB IRB 1520ID/1600ID Adapter flange for ABB IRB 2600ID 0700 300 437
0700 300 511
0700 300 453
0700 300 432
0700 300 509
0700 300 521
Water cooled package
Power sources*
Aristo® Mig 5000iw, 400 V, flow guard & W82 Integrated Connection cable W82 Integrated to robot cabinet IRC5
Safety & interlock connection Option: Trolley Aristo Mig 5000iw 0459 230 899
0461 182 880
0462 051 880
0461 043 880
Wire feeders & connection cables
Aristo® RoboFeed 3004 HW Aristo® FeedControl HW Cable kit assembly Robofeed HW to FeedControl HW (5m) Mounting bracket Robofeed 3004 HW on ABB IRB 1520ID Mounting bracket Robofeed 3004 HW on ABB IRB 1600ID Mounting bracket Robofeed 3004 HW on ABB IRB 2600ID Cable package, power source – FeedControl 5.0 m* Anti return valve Spool holder on seperate stand with 4,5 m Mpac hose 0465 040 880
0461 080 881
0465 412 880
0465 381 880
0465 388 880
0465 401 880
0740 538 895
0461 203 880
0461 184 880
Welding torch*
Infiniturn cable, water cooled (IRB 1520 ID & 1600ID) Infiniturn cable, water cooled (IRB 2600ID) Torch neck Aristo® RT 62W 22 water cooled Torch mount RT FLC W (rigid version) Adapter flange for ABB IRB 1520ID/1600ID
Adapter flange for ABB IRB 2600ID 0700 300 465
0700 300 514
0700 300 486
0700 300 433
0700 300 509
0700 300 521
Ordering information ABB IRB 1600/2600
Air cooled package
Power sources*
Aristo® Mig 5000i, 400 V & W82 Integrated Connection cable W82 Integrated to robot cabinet IRC5 Safety & interlock connection Option: Trolley Aristo Mig 5000i 0459 230 898
0461 182 880
0462 051 880
0461 043 880
Wire feeders & connection cables
Aristo® RoboFeed 3004w 12p ELP
Robofeed 3004w 12p ELP assembly bracket IRB 1600 Cable holder for IRB 1600 (only with 0461 528 993) Robofeed 3004w 12p ELP assembly bracket IRB 2600 Cable holder for IRB 2600 (only with 0461 528 993) Cable package, 10 m with 3 m Raiku hose protection Spool holder on seperate stand with 4,5 m Mpac hose 0461 000 891
0461 190 880
0461 188 880
0461 264 880
0461 188 882
0461 528 993
0461 184 880
Welding torch*
Cable, Euro connector 1.5 m gas cooled Torch neck Aristo® RT 62G 22 gas cooled Torch mount for 22 neck FL-1 (rigid mount for electronical anti collision) 0700 300 461
0700 300 453
0700 300 422
0700 300 435
Water cooled package
Power sources*
Aristo® Mig 5000iw, 400 V, flow guard & W82 Integrated Connection cable W82 Integrated to robot cabinet IRC5 Safety & interlock connection Option: Trolley Aristo Mig 5000iw 0459 230 899
0461 182 880
0462 051 880
0461 043 880
Wire feeders & connection cables
Aristo® RoboFeed 3004w 12p ELP Robofeed 3004w 12p ELP assembly bracket IRB 1600 Cable holder for IRB 1600 (only with 0461 528 993) Robofeed 3004w 12p ELP assembly bracket IRB 2600 Cable holder for IRB 2600 (only with 0461 528 993) Cable package, 10 m with 3 m Raiku hose protection Anti return valve Spool holder on seperate stand with 4,5 m Mpac hose 0461 000 891
0461 190 880
0461 188 880
0461 264 880
0461 188 882
0461 528 993
0461 203 880
0461 184 880
Welding torch*
Cable, Euro connector 1.5 m water cooled Torch neck Aristo® RT 62W 22 water cooled
Torch mount for 22 neck FL-1 (rigid mount for electronical anti collision) 0700 300 494
0700 300 486
0700 300 422
0700 300 435
*For other types of powersource, bus variants, cable lengths and torch variants
please contact your local ESAB representative.
81
Welding and cutting technology
TIG manual welding
Tungsten inert gas welding is one of the gas-shielded arc welding processes. The arc burns between a tungsten
electrode that does not melt and the work piece. The electrodes, the arc and the weld pool are protected against the
atmosphere by an inert gas. If a filler metal is required, it is fed in as cold wire, which melts into the weld pool.
It is possible to produce very clean and high-quality welds using the TIG process. There is no spattering, joining
defects or undercutting and pores are easily avoided. The process can be used either manually or partially or fully
automated. TIG welding is mostly used on aluminium and high-alloy steels where a higher
weld quality is often required.
The TIG process is often used for welding in nuclear facilities and the chemical, aerospace and food industries.
82
QWave™
TIG AC welding has been redefined by the unique QWave™ technology: an extremely stable arc
with little noise - your advantage: precise completion of the process, top quality, better
working environment.
True AC Rating™
ESAB units with True AC Rating™ always show the actual welding current. That is not necessarily a
matter of course.
Inductance in the welding circuit can lead to discrepancies between the set and the actual current
strength. Conventional units only show the desired current strength without actually delivering that
shown output value
On the other hand, True AC Rating™ ensures the power source really delivers the current output
displayed. This is important for monitoring the amount of heat that is applied.
83
Caddy® Tig 1500i – 2200i DC
TIG welding
Mobile solutions for professional welding
Developed for durability
The Caddys are equipped with large OKC 50 welding
current connections to withstand heavy loads. Due to the
compact design with the polymer casing that is impervious
to impacts, these devices are light and easy to transport.
The large cooling unit and the carefully thought out design
ensure a long working life and allow use even under rough
working conditions. The inbulit ArcPlus™ II function further
improves the welding arc and ensures that there is less
spatter and better restriking of the arc. The Caddy® has
been designed in such a way that all the main components
in the machine are kept clean and free of dust. Caddy®
complies with the requirements of IP 23 and is suitable for
l Professional TIG welding of alloyed, unalloyed and stainless steels
use outdoors. The robust construction and the excellent
l Large radius of action due to the ability to use intermediate cables.
welding properties of the machines ensure reliable use on a
l Ø 2,5 mm2 up to 100 m in length without power losses and better
day to day basis.
Power Factor Correction - PFC. Caddy® Tig is equipped with
automated power factor correction (PFC), which minimizes
disturbing feedback effects in the mains supply network and
enables maximum use of the available electrical mains
supply. .
compatibility with generators through PFC - Power Factor Correction
l High frequency and LiftArc™ striking
l 2 / 4 stroke torch heliarc
l Professional manual electric welding with ArcPlus™ II regulation and adjustable HotStart and ArcForce
l Polymer-aluminium housing that is impervious to impacts
l Caddy® Tig 2200i optionally gas- or water-cooled with CoolMini
cooler
l Cooler with ELP, ESAB LogicPump (forced switching over of the
water cooling if required)
l Type of insulation IP 23 - for work outdoors
l Protection against overload
l For site installation and production
l For repair and maintenance
l 2 different trolleys to choose from, page 72
With the
environment in mind
Active power factor connection
Efficient energy utilisation
Harmonics EN 61000-3-12
RoHS 2002/95/E
84
Technical data
Control Panel TA33
l Selection of the TIG parameters by inputting the sheet thickness
l Current fall time can be set
l Gas post-flow can be set
Caddy®Caddy®
Tig 1500i Tig 2200i
Mains supply, V / ph
230 / 1
Fuse, slow, A 16
Setting range, TIG (DC), A
3 - 150 3 - 220
Setting range, MMA (DC), A 4 - 150 4 - 170
Open circuit voltage, V 55 - 60 55 - 60
Dimensions, LxWxH, mm
418 x 188 x 208 Weight, kg 9,2 9,4
Enclosure class
IP 23
Application class S
Maximum output at 40°C, TIG
20% duty cycle, A/V
60% duty cycle, A/V 100% duty cycle, A/V 150 120 110 220
150
140
150 100
90
170
130
110
l Digital display
Maximum output at 40°C, MMA
20% duty cycle, A/V
60% duty cycle, A/V 100% duty cycle, A/V Cooling unit CoolMini for Caddy® 2200i
Weight, without/with cooling liquid, kg Dimensions, LxWxH, mm Control Panel TA34
l Graphic illustration of the course of the process
l TIG pulse-welding
l Micro-pulses up to 0.001 s
l Current rise / fall time can be set
l Gas pre-flow / post-flow time can be set
l Parameter storage (2x), can also be called up during welding via
4,5 / 6,7
407 x 188 x 151
Accessories
Adapter for remote-controller torches 0459 491 912
Foot-operated remote controller T1 Foot CAN, with 5m cable 0460 315 880
Shoulder strap 0460 265 003
Pressure reducer with flux meter 0000 973 096
Cooling liquid (10 l) 0007 810 012
0700 006 898
Electrode holder, 150 A, 3m cable ¢¢
0700 006 900
Electrode holder, 200 A, 3m cable ¢¢¢¢
0460 144 880
CoolMini cooling unit ¢¢
Cooling unit mounting kit for Tig 2200i 0460 509 880
the torch button
l TIG torches with Up/Down remote controller
l Can be controlled remotely / digital display
Ordering information, complete packages
¢ Caddy® Tig 1500i TA33, with 3m welding cables and torch TXH 151, 4 m 0460 450 880
¢ Caddy® Tig 2200i TA33, with 3m welding cables
and torch TXH 201, 4 m 0460 450 881
¢ Caddy® Tig 1500i TA34, with 3m welding cables and torch TXH 151, 4 m 0460 450 882
¢ Caddy® Tig 2200i TA34, with 3m welding cables
and torch TXH 201, 4 m 0460 450 883
¢ Caddy® Tig 2200iw TA33, with cooling unit, 3m welding cables and torch TXH 251w, 4 m 0460 450 884
¢ Caddy® Tig 2200iw TA34, with cooling unit, 3m welding cables and torch TXH 251w, 4 m 0460 450 885
Ordering information, machines
TIG welding torches at page 96
¢¢¢¢¢¢
Remote controller at page 68
Delivery includes
Caddy Tig 1500i, TA33 ¢
0460 450 890
3m mains cable with CEE plug, 3m earth cable, 2m gas hose with clamps.
0460 450 891
Caddy® Tig 2200i, TA33 ¢
0460 450 892
Caddy® Tig 1500i, TA34 ¢
0460 450 893
Caddy® Tig 2200i, TA34 ¢
0460 450 894
Caddy® Tig 2200iw,TA33 water cooling ¢
0460 450 895
Caddy® Tig 2200iw,TA34 water cooling ¢
®
85
Origo™ Tig 3001i DC
For production repair and maintenance
With the ESAB Origo™ Tig 3001i you are equipped for DC TIG and manual electrode welding.
Unalloyed and low-alloy steels, stainless steels, copper alloys
and nickel-based materials can be welded with Origo™ Tig
3001i with an extremely stable arc and excellent striking
properties.
Select the best package for you:
Origo™ TA23
includes the main functions for professional TIG and MMA
welding
Origo™ TA24
extends the TIG functions to include TIG pulse-welding for the
optimal application of heat to sheet thicknesses above 0.5
mm.
l Housing made of galvanised steel - robust and able to withstand Two parameters settings can be called up from the torch
button.
l Superlative welding properties - high utility and high quality
Optionally, TIG torches are available with Up/Down remote
hard use
l Inverters based on IGBT technology - high performance and reliability
control to set the welding current during welding, also
l Professional MMA welding with ArcPlus™ II regulation
equipped with a flexible torch head.
l TIG torches with Up/Down remote control
Both control panels are characterized by easy operation and
l IP 23 protection - for work outdoors
simple setting of the parameters.
l Can be controlled remotely, digital display
l Integrated handles
l Cooler with ELP, ESAB LogicPump (forced switching over of the water cooling if required)
Technical data
Origo™ Tig
3001i Mains supply, V / ph Fuse, slow, A Setting range, TIG (DC), A Open circuit voltage, V Open circuit power, W Power factor (TIG) Efficiency at max power (TIG), % Dimensions, LxWxH, mm Weight, kg Enclosure class Application class 400 / 3
16
4 - 300
67 30 0,9 81 652 x 249 x 423 33,5 IP 23 S
Cooling unit CoolMidi 1000
Cooling power, W (l/min) Coolant capacity, liter Weight, without/with cooling liquid, kg
Dimensions, LxWxH, mm 1100 (1,0)
5
14 / 19
690 x 245 x 300
Maximum output at 40°C, TIG
35% duty cycle, A/V
60% duty cycle, A/V 100% duty cycle, A/V
86
300 / 22    
240 / 19,6
200 / 18
Ordering information
OrigoTM Tig 3001i, TA23
OrigoTM Tig 3001iw,TA23
OrigoTM Tig 3001i, TA24
OrigoTM Tig 3001iw,TA24
Trolley ¢
¢
0459 745 883
0459 745 884
0459 745 885
0459 745 886
0460 565 880
Complete Package
Control
Panel
TA23
l
TIG and MMA welding
l
High frequency and LiftArc™ striking
l
2 / 4 stroke torch switch actions
l
Graphic parameter setting for the current slope up time, welding current, current downslope time and gas post-flow time
l
Gas pre-flow time and minimum current in the TIG area, and in the MMA field HotStart, ArcForce and drop welding
¢ OrigoTM Tig 3001i TA23 + 3m MMA welding cables + torch TXHTM 201 4m + 4-wheel trolley + earth cable + gas hose
0459 795 889
Accessories
Protection and transport frame 0460 459 880
Cooling unit CoolMidi 1000 0460 490 880
Cooling unit mounting kit for Origo™ Tig 3001i over CoolMidi 1000 0460 685 881
Water flow guard for CoolMidi 1000 0456 855 881
Adapter for remote-controller torches 0459 491 913
Foot-operated remote controller T1 Foot CAN, with 5m cable 0460 315 881
Pressure reducer with flux meter 0000 973 096
Cooling liquid (10 l) 0007 810 012
0700 006 888
Electrode holder with 5m cable ¢
Control
Panel
TA24
l TIG and MMA welding
l TIG pulse-welding with DC
l Micro-pulses up to 0.001 s
l High frequency and LiftArc™ striking
l 2 / 4 stroke torch switch actions
l Can be set in the MMA field HotStart, ArcForce and drop welding
l Memory storage of 2 parameters sets, called up from the torch button or control panel
l Graphic parameter setting for the current slope up time, welding current, pulse time, base current, base current time, current downslope time and gas post-flow time
TIG torches at page 96
Delivery includes
5m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps.
Remote controller at page 68
87
Aristo® Tig 4000iw DC
The Aristo® Tig 4000iw is the ideal partner for MMA and TIG
DC welding in your operation. Unalloyed and low-alloy steels,
stainless steels, copper alloys and nickel-based materials can
be welded with Aristo® Tig 4000iw with an extremely stable arc
and excellent striking properties. A powerful device for
production welding , repair or servicing work.
Select what is the optimal unit for you:
Aristo® TA4
includes the main functions for professional TIG welding
Aristo® TA6
Extends the TIG functions to include TIG pulse-welding for the
optimal application of heat to sheet thicknesses above 0.5 mm.
Optionally, TIG torches with Up/Down remote controller to set
the welding current during welding are available, also with
flexible torch head.
Both control panels are characterized by simple to operate
parameter settings.
l Inverters based on IGBT technology - high performance and reliability
l Excellent welding properties - high utility and high quality
l Housing with frame made of Alutech™ extruded profile, can be lifted by crane
l Dust filter included - reduces possible failures due to deposits of grinding
dust, for example
l TIG torches are available with Up/Down remote control
l Energy-saving mode after 6.5 minutes
l ELP, ESAB LogicPump, starts the water pump automatically
l MMA electrodes up to 6.0 mm
l Carbon arc gouging up to 8.0 mm
l Can be controlled remotely, digital display
l IP 23 - allows use outdoors
Technical data
Aristo® Tig
4000iw
Mains supply, V / ph 400 / 3
Fuse, slow, A
20
Setting range, TIG (DC), A 4 - 400
Open circuit voltage, V 78 - 90 Open circuit power, W 60 Power factor (TIG) 0,9 Efficiency at max power (TIG), % 86 Dimensions, incl.cooling unit, LxWxH, mm 6
25 x 394 x 776 Weight, incl.cooling unit, kg 81,5 Enclosure class IP 23 Application class
S
Cooling power, W (l/min) Coolant capacity, liter 2000 (2,0)
5,5
Maximum output at 40°C, TIG
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A
88
400    
320 
250
Ordering information
Aristo® Tig 4000iw, TA4 0458 630 881
Aristo® Tig 4000iw, TA6 0458 630 885
Trolley 0458 530 881
Accessories
Control Panel
TA4
Cooling liquid (10 l) Water flow guard Multi-voltage unit (208-575V 50/60Hz) Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Pressure reducer with flux meter Electrode holder with 5m cable 0007 810 012
0456 855 880
0459 145 880
0459 491 912
0460 315 880
0000 973 096
0700 006 892
l TIG and MMA welding, carbon arc gouging
Delivery includes
l High frequency and LiftArc™ striking
5m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps.
l 2 / 4 stroke torch switch
l Simple parameter setting for the current rise time, welding current,
current fall time and gas pre- and post-flow time
l MMA welding with HotStart and ArcForce
TIG torches at page 96
ControlGouging torches, see
Panel
ESAB Accessories
catalogue
TA6
l
TIG and MMA welding, carbon arc gouging
l
Multi-lingual menu guidance
l
High frequency and LiftArc™ striking
l
2 / 4 stroke torch switch
l
TIG pulse-welding with DC
l
Micro-pulses up to 0.001 s
l
Gas flushing, gas pre- and post-flow
l
Current rise time, welding current, current fall time
l
10 memory storage slots
l
3 memories for parameters that can be called up before, after or
during welding from the torch button
l
Minimum current setting for remote controller
l
Limit value assignment and password protection
l
MMA welding with Hot Start and Arc Force
Remote controller at page 68
89
Caddy® TIG 2200i AC/DC
TIG AC/DC welding
For commerce and industry with tough
demands for repair and servicing work
Developed for durability
The Caddy® are equipped with large OKC 50 welding
current connections to withstand heavy loads. Due to the
compact design with the polymer casing that is impervious
to impacts, these devices are light and easy to transport.
The large cooling unit and the carefully thought out design
ensure a long working life and allow use even under rough
working conditions. The inbulit ArcPlus™ II function further
improves the welding arc and ensures that there is less
spatter and better restriking of the arc.
The Caddy® has been designed in such a way that all the
main components in the machine are kept clean and free of
dust. Caddy® complies with the requirements of IP 23 and is
suitable for use outdoors. The robust construction and the
excellent welding properties of the machines ensure reliable
l Professional TIG AC/DC welding
use on a day to day basis.
l QWave™ - quiet and highly dynamic AC arc
Power Factor Correction - PFC. Caddy® Tig is equipped with
l True AC Rating™ - correct display of the actual welding current
automated power factor correction (PFC), which minimizes
l Large radius of action, over 100 m with mains cable cross-
disturbing feedback effects in the mains supply network and
enables maximum use of the available electrical mains
supply.
section 2.5 mm² and improved compatibility with generators through PFC - Power Factor Correction
l High frequency and LiftArc™ striking
l 2 / 4 stroke torch switch actions
Furthermore, the devices are less sensitive to fluctuations in
l Professional MMA welding with DC and AC
the mains power supply and thus allow operation from
l ArcPlus™ regulation with adjustable HotStart, ArcForce and generators.
switchable polarity (DC)
l Type of insulation IP 23 - for work outdoors
l Polymer-aluminium housing that is impervious to impacts
l ELP, ESAB LogicPump, automatically switches the water cooling
l Protection against overtemperatures
l For installation and production
l For repair and maintenance
l TIG torches with Up/Down remote controller
l Caddy® Tig 2200i AC/DC optionally gas- or water-cooled with CoolMini cooler
l 2 different trolleys to choose from, page 72
With the
environment in mind
Active power factor connection
Efficient energy utilisation
Harmonics EN 61000-3-12
RoHS 2002/95/E
90
Trolley ¢
0460 330 880
Technical data
Control Panel TA33 AC/DC
l Selection of the TIG parameters by inputting the sheet thickness
l Current slope up / slope down can be set
l Gas pre-flow / post-flow time can be set
l Minimum current setting for remote controller
Caddy® Tig 2200i AC/DC
Mains supply, V / ph
Fuse, slow, A
Setting range, TIG (AC/DC), A
Setting range, (MMA), A Open circuit voltage, V Power factor (TIG) Efficiency at max power (TIG), % Dimensions, LxWxH, mm
Weight, kg Enclosure class
Application class
230 / 1
16
3 - 220
4 - 160
55 - 60
0,99
66
418 x 188 x 345
15
IP 23
S
CoolMini cooling unit
Weight, without/with cooling liquid, kg Dimensions, LxWxH, mm 4,5 / 6,2
407 x 188 x 151
l Can be controlled remotely / digital display
Maximum output at 40°C, TIG
20% duty cycle, A/V 60% duty cycle, A/V 100% duty cycle, A/V
220
150
140
Maximum output at 40°C, MMA
30% duty cycle, A/V 60% duty cycle, A/V
100% duty cycle, A/V 160 120
110
Accessories
Control Panel TA34 AC/DC
l Graphic illustration of the course of the process
l AC frequency and balance monitoring optimizes the weld pool
l TIG pulse-welding with DC
Adapter for remote-controller torches 0459 491 912
Foot-operated remote controller T1 Foot CAN, with 5m cable
0460 315 880
Shouider strap 0460 265 003
Pressure reducer with flux meter 0000 973 096
Cooling liquid (10 l) 0007 810 012
0700 006 900
Electrode holder 200A with 3m cable ¢¢¢
l DC micro-pulses up to 0.001 s
l Electrode preheating for better striking and longer life of the electrodes in AC welding
l Current slope up / slope down can be set
l Gas pre-flow / post-flow time can be set
l Parameter storage (2x), can also be called up during welding via the torch button
l Minimum current setting for remote controller
l Can be controlled remotely / digital display
Ordering information, complete packages
TIG torches at page 96
¢¢¢
Remote controller at page 68
¢ Caddy® Tig 2200i AC/DC, TA33 AC/DC, torch TXH™201 4m and kit MMA
0460 150 882
¢ Caddy® Tig 2200i AC/DC, TA34 AC/DC, torch TXH™201 4m
and kit MMA
0460 150 883
¢ Caddy® Tig 2200i AC/DC, TA34 AC/DC, Delivery includes
torch TXH™ 251w 4m, CoolMini, kit MMA and 2-wheels trolley
0460 150 884
3m mains cable with CEE plug, 3m earth cable, 2m gas hose with clamps.
Ordering information, machines
Caddy® Tig 2200i AC/DC, TA34 AC/DC ¢¢
0460 150 880
0460 150 881
Caddy® Tig 2200i AC/DC, TA33 AC/DC ¢
0460 144 880
CoolMini cooling unit ¢
91
Origo™ Tig 3000i AC/DC - 4300iw AC/DC
For demanding applications in TIG welding
l
Professional TIG AC/DC welding
l
QWave™ - quiet and highly dynamic AC arc
l
True AC Rating™ - correct display of the actual welding current
l
Professional MMA welding with Origo™ Tig 4300iw AC/DC
l
Protection against overtemperatures
l
ArcPlus™ regulation, HotStart, ArcForce can be set and switchable polarity (DC)
l
Origo™ Tig 4300iw AC/DC, can be lifted by crane
l
Two different trolleys for Origo™ Tig 3000i AC/DC
l
IP 23 protection - for work outdoors
l
l
Energy-saving mode after welding is interrupted
Origo™ Tig 3000i AC/DC optionally gas- or water-cooled with cooler CoolMidi 1800
l
Digital display
l
ELP, ESAB LogicPump, automatically switches the water cooling
l
TIG torches with Up/Down remote control
Technical data
Tig 3000iTig 4300iw
TA24 AC/DC TA24 AC/DC
Mains supply, V / ph 400 / 3
Fuse, slow, A 20
25
Setting range, TIG (AC/DC), A 4 - 300
4 - 430
Setting range, (MMA), A 16 - 300
16 - 430
Current slope-up, sec 0 - 10
Current slope-down, sec 0 - 10
Gas post-flow, sec 0 - 25
Pulse frequency DC, sec 0,01 - 2,5
Open circuit voltage, V 54 - 67
83
Power factor (TIG) 0,65
0,89
Efficiency at max power (TIG), % 77
76
Dimensions, LxWxH, mm
652 x 412 x 423
625 x 394 x 776
Weight, kg 42
Weight with cooling unit., kg
-
95
Enclosure class
IP 23
IP 23
Application class
S
Maximum output at 40°C, TIG
35% duty cycle, A
40% duty cycle, A
60% duty cycle, A 100% duty cycle, A 300
-
240
200
430
400
315
CoolMidi 1800 cooling unit
Cooling power, W (l/min) 1600 (1.2)
Cooloing liquid capacity, liter 4,2 Weight, without/with cooling liquid, kg 19 / 23
Dimensions, LxWxH, mm
-
2000 (2,0)
5,5
-
* CoolMidi 1800 is valid only for Tig 3000i AC/DC.
Tig 4300i AC/DC has the cooling unit integrated. 92
Complete Package
¢ Origo™ Tig 3000i AC/DC TA24 + MMA welding cables + CoolMidi 1800 + torch TXH™ 251w + 4-wheels trolley 0459 795 882
Ordering information
Origo™ Tig 3000i, TA24
0459 735 880
Origo™ Tig 3000i, TA24 AC/DC ¢
0459 840 880
CoolMidi 1800 cooling unit ¢
Two-wheels trolley 0459 366 890
0460 060 880
Four-wheels trolley ¢
Origo™ Tig 4300i, TA24 water cooling
Origo™ Tig 4300iw, TA24 AC/DC 0460 100 880
Four-wheels trolley 0458 530 881
Control Panel TA24 AC/DC
l
Graphic illustration of the course of the process
l
High frequency and LiftArc™ striking
l
2 / 4 stroke torch switch action
l
AC frequency and balance monitoring optimizes the weld pool
l
TIG pulse-welding with DC
l
DC micro-pulses up to 0.001 s
l
Electrode preheating for better striking and longer life of the electrodes in AC welding
l
Current slope up / slope down can be set
l
Gas pre-flow / post-flow time can be set
l
Parameter storage (2x), can also be called up during welding via the torch button
l
Minimum current setting for remote controller
l
Can be controlled remotely / digital display
Accessories
Adapter for remote-controller torches Foot-operated remote controller T1 Foot CAN, with 5m cable Pressure reducer with flow meter Cooling liquid (10 l)
Electrode holder with 3m cable ¢
0459 491 912
0460 315 880
0000 973 096
0007 810 012
0700 006 888
TIG torches at page 96
Remote controller at page 68
Delivery includes
5m mains cable with CEE plug, 4,5m earth cable, 2m gas hose with clamps.
Origo™ Tig 3000i AC/DC, complete package 0459 795 882
93
Heliarc™ 283i and 353i AC/DC
For demanding TIG welding applications
High quality AC/DC TIG & MMA welding
The new Heliarc power sources have everything you need
for advanced AC/DC TIG welding of aluminum, aluminum
alloys, magnesium alloys, stainless steel, mild steel and
copper alloys. Heliarc weld stick electrodes, even difficult to
start ‘Cellulosic’ AWS 60XX.
Heliarc has the functionality to achieve excellent results . AC
& DC pulse, extended AC frequency & balance controls,
Ability to store 60 programs and the ability to switch
between two amperage levels while welding are just a few of
the features.
AC & DC Pulse - Used to regulate heat input, particularly
advantageous on thin materials. Using pulse, increases arc
stability & puddle control for faster welding speeds with less
plate deformation.
Extended AC Balance - Reduces tungsten erosion and
provides operators with improved penetration or cleaning
effect essential for high quality welds.
Extended AC Frequency - Permits the use of smaller
tungsten electrodes, maintains tungsten shape. provides a
l
High quality TIG-welding - Exceptional performance across a wide variety of materials.
focused, narrow and more efficient arc cone resulting in
l
improved penetration, narrow weld bead (requiring less filler
Excellent Arc control - Stable arc characteristics and settings provide excellent arc control and fast welding speed
material) lower heat input and increased travel speed
l
Hot start AC - Excellent arc starts at low Amp AC TIG welding
improve efficiency helping reduce costs.
l
AC or DC Pulsed TIG welding - Easy control of heat input and the weld pool. enhanced aesthetic weld bead appearance
AC Hot-start at low amp AC TIG gives accurate starts
when welding thin plates.
l
Dual TIG function - Switch between two weld current levels while welding via torch switch. Allows operator to manually control weld puddle fluidity
l
Superior Stick (SMAW) performance - Even with 60XX electrodes
l Liftarc Mode even on AC - Ideal for applications where HF (High 94
Frequency) is not permitted
l
Inverter / microprocessor technology - Highly efficient with low input power requirements
l
AC Pulsing 0.2-2Hz - Ideal for thin gauge aluminum
Optional trolley and cooling unit - Providing easy mobility
and storage space,
The compartment at the bottom houses the water
cooler module for operator comfort and efficient
cooling of your ESAB water-cooled torches and
their spare parts.
Heliarc™
Technical data 283i AC/DC
353iAC/DC
Setting range TIG AC/DC,A
4-280
4-350
Mains Supply V/Ph/Hz
400/3/50,60
400/3/50,60
Fuse type, A 20
25
Gas pre-flow, sec
0,5-30
0,5-30
Slope-up time, sec
0,1-10
0,1-10
gas-post flow, sec
0,5-30
0,5-30
Frequency AC, Hz
20-200
20-200
AC balance, %
10-90
10-90
DC Pulse frequency, Hz
0,4-300
0,4-300
AC Pulse frequency, Hz
0,4-2
0,4-2
Pulse Duty(pulse time/backround time),% 30-65
30-65
Backround current, % of main A
10-90
10-90
Slope down time, sec
0,1-10
0,1-10
10-90
Start/crater current,(4 stroke) % of main A 10-90
Post purge time, sec
0,5-30
0,5-30
Open circuit voltage, max
68
68
Power factor at 100 %, TIG mode
0,75
0,8
Setting range MMA
4-280
4-350
Maximum output MMA, DC/AC
At 20 % duty cycle, MMA, A
-
350
At 40 % duty cycle MMA, A
280
KvA TIG, max
11
14,5
KVA MMA, max
14,2
19
Enclosure class
IP21SIP21S
External dimensions, LxWxH,mm
600x300x620
600x300x620
Weight, kg power source
50
50
Weight kg Cooling unit without fluid
15
15
Weight trolley
3535
Standards: IEC 60974-1,3,10
Ordering information
Heliarc™ 283i AC/DC 400V CE
Heliarc™ 353i AC/DC 400V CE
Water Cooler
Foot Control FC5
TXH™ 401w, 4 m, OKC 5 TXH™ 401w HD, 4 m, OKC 50
TXH™ 401w, 8 m, OKC 50 TXH™ 401w HD, 8 m, OKC 50 TXH™ 251w 8 m Wheel Remote
TXH™ 401w 8 m Wheel Remote
TXH™ 251w Flex 8 m Wheel Remote
0700 300 701
0700 300 702
0700 300 703
0558 004 234
0700 300 565
0700 300 566
0700 300 567
0700 300 568
0700 300 569
0700 300 660
0700 300 663
Maximum output TIG DC/AC
At 45% duty cycle, TIG, A
At 60 % duty cycle TIG, A
At 100 & duty cycle TIG, A
-
-
280
350
300
-
Additional TIG torches at
page 96
95
TXH™ TIG torches
Torches and
consumables
TXH™ TIG torches for the demanding welder
The main characteristic of the TXH™ torches is above all their
quality. The torches and torch fittings offer a maximum amount
of convenience, versatility and ergonomics. You can vary between air- or water-cooled, with or without
With flexible head and current adjustment*
gas-valve and with or without flexible neck to suite your
TXH™ 121Fr, 4 m OKC 50 TXH™ 121Fr, 8 m OKC 50 TXH™ 151Fr, 4 m OKC 50 TXH™ 151Fr, 8 m OKC 50 TXH™ 201Fr, 4 m OKC 50 individual application.
Ordering information
Self-cooled torches
TXH™ 121, 4 m OKC 50 0700 300 524
TXH™ 121, 8 m OKC 50 0700 300 529
0
700 300 538
TXH™ 151, 4 m OKC 50
TXH™ 151, 8 m OKC 500700 300 544
TXH™ 201, 4 m OKC 500700 300 552
TXH™ 201, 8 m OKC 500700 300 555
TXH™ 121, 4 m OKC 25 C0700 300 522**
TXH™ 121, 8 m OKC 25 C0700 300 527**
TXH™ 121, 4 m OKC 25 0700 300 532*
TXH™ 121, 8 m OKC 25 0700 300 534
TXH™ 151, 4 m OKC 25 0700 300 548*
TXH™ 151, 8 m OKC 25 0700 300 550*
TXH™ 151, 4 m OKC 25 C0700 300 536**
TXH™ 151, 8 m OKC 25 C 0700 300 542**
TXH™ 201, 4 m OKC 25 0700 300 558
TXH™ 201, 8 m OKC 25 0700 300 560
* Only Origo Tig 150i
** Only Caddy Tig 150i
With gas valve
TXH™ 121V, 4 m OKC 250700 300 523
TXH™ 121V, 8 m OKC 250700 300 528
TXH™ 151V, 4 m OKC 250700 300 537
0700 300 543
TXH™ 151V, 8 m OKC 25
0700 300 539
TXH™ 151V, 4 m OKC 50
0700 300 545
TXH™ 151V, 8 m OKC 50
0700 300 553
TXH™ 201V, 4 m OKC 50
0700 300 556
TXH™ 201V, 8 m OKC 50
With flexible head
TXH™ 121F, 4 m OKC 25 0700 300 525
0700 300 530
TXH™ 121F, 8 m OKC 25
0700 300 526
TXH™ 121F, 4 m OKC 50
0700 300 531
TXH™ 121F, 8 m OKC 50
0700 300 540
TXH™ 151F, 4 m OKC 25
0700 300 546
TXH™ 151F, 8 m OKC 25
0700 300 541
TXH™ 151F, 4 m OKC 50
0700 300 547
TXH™ 151F, 8 m OKC 50
0700 300 559
TXH™ 201F, 4 m OKC 25
0700 300 554
TXH™ 201F, 4 m OKC 50
TXH™ 201F, 8 m OKC 500700 300 557
With current adjustment*
TXH™ 121r, 4 m OKC 50 TXH™ 121r, 8 m OKC 50 TXH™ 151r, 4 m OKC 50
TXH™ 151r, 8 m OKC 50
TXH™ 201r, 4 m OKC 50
TXH™ 201r, 8 m OKC 50
96
700 300 620
0
0700 300 622
0700 300 624
0700 300 626
0700 300 628
0700 300 630
0700 300 621
0700 300 623
0700 300 625
0700 300 627
0700 300 629
Ordering information
Water cooled torches
TXH™ 251w, 4 m OKC 50 TXH™ 251w, 8 m OKC 50 TXH™ 401w, 4 m OKC 50 TXH™ 401w, 8 m OKC 50 TXH™ 401w HD, 4 m OKC 50 TXH™ 401w HD, 8 m OKC 50
0700 300 561
0700 300 563
0700 300 565
0700 300 567
0700 300 566
0700 300 568
With flexible head
TXH™ 251wF, 4 m OKC 50 0700 300 562
TXH™ 251wF, 4 m OKC 50 0700 300 564
With current adjustment*
TXH™ 251wr, 4 m OKC 50 TXH™ 251wr, 8 m OKC 50 TXH™ 401wr, 4 m OKC 50 TXH™ 401wr, HD 4 m OKC 50 TXH™ 401wr, 8 m OKC 50 TXH™ 401wr HD, 8 m OKC 50 0700 300 632
0700 300 634
0700 300 636
0700 300 637
0700 300 638
0700 300 639
With flexible head and current adjustment*
TXH™ 251wFr, 4 m OKC 50 0700 300 633
TXH™ 251wFr, 8 m OKC 50 0700 300 635
Accessories
Adapter for remote-controller torches
12 poles 10 poles for Origo™ Tig 3001i Adapter for old ESAB machines with central connector Cooling liquid (10 l) Wear part kit for TXH™ 121/251w Wear part kit for TXH™ 151/201 0459 491 912
0459 491 913
0466 807 880
0007 810 012
0368 846 880
0368 846 881
Extensions
Special extensions, not for totches with current adjustment
Length 8 m, 200 A, self-cooled 0466 705 880
Length 16 m, 200 A, self-cooled 0466 705 882
Length 16 m, 400 A, water-cooled 0466 705 883
* See Accessories page 67 for suited adapter
Technical data
TXH™ 121
Maximum current
35% duty cycle, A
60% duty cycle, A
100% duty cycle, A
Electrode diameter, Ø mm
TXH™ 151 TXH™ 201
TXH™ 401w
TXH™ 401w HD
-
120
100
150
120
100
200
150
140
-
-
250
-
-
400
400
1,0 - 3,2
1,0 - 3,2
1,0 - 4,0
1,0 - 3,2
1,0 - 4,8
1,0 - 4,8
Wear parts
Torches TXH™
1
2
3
5
4
6
TXH™ 251w
7
8
9
10
11
151/201 121/251w
151/201 401w/401wHD
0157 123 021 0157 123 022 0157 123 023 0157 123 024 0157 123 025 -
0157 123 091
0157 123 092
0157 123 093
0157 123 094
0157 123 095
0157 123 075
Collet body with gas lens (7)
Ø 1,0 0157 121 016 Ø 1,6 0157 121 017 Ø 2,4 0157 121 018 Ø 3,2 0157 121 041 Ø 4,0 -
Ø 4,8 -
Collet body with extra large gas lens (7)
Ø 1,6 -
0157 123 084
Ø 2,4 -
0157 123 085
Ø 3,2 -
0157 123 086
Ø 4,0 - 4,8
-
0157 123 087
Gas nozzles, standard (8)
Ø 6,4 0365 310 044
Ø 8,0 0365 310 045
Ø 9,8 0365 310 046
Ø 11,2 0365 310 047 Ø 12,7 0365 310 048
Ø 15,9
0588 000 440
Ø 19,0
-
0157 123 052
0157 123 053
0157 123 054
0157 123 055 0157 123 056
0588 000 442
-
0588 000 441-
5 – Gas nozzle for gas lens (10)
Ø 6,4 0157 121 032 Ø 8,0 0157 121 033 Ø 9,8 0157 121 034 Ø 11,2 0157 121 039 Ø 12,7 0157 121 040 Ø 17,5 -
0157 123 057 0157 123 058 0157 123 059 0157 123 060 0157 123 061 0588 000 439 401w/401wHD
-
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
-
Torches TXH™ 121/251w
Back cap (1)
Long Medium Short 0365 310 051 0365 310 050 0365 310 049 0157 123 029 0588 000 591 0157 123 028 Heat shield
(2) (4) (5) extra large gas lens 0157 123 029
0588 000 591
0157 123 028
Extra large gas nozzle for extra large gas lens (11)
Ø 9,8 -
0157 123 088 Ø 12,7 -
0157 123 089 Ø 15,9
-
0588 000 438 Ø 19,0
-
0157 123 098-
Ø 24,0
-
0588 000 437
-
0366 960 017
-
-
0366 960 016
0366 960 020
0366 960 021 0366 960 018
-
In bold: standard delivery
Collet, standard and for gas lens (3)
Ø 1,0 0365 310 028 Ø 1,6 0365 310 029 Ø 2,4 0365 310 030 Ø 3,2 0365 310 091 Ø 4,0 -
0157 123 010 0157 123 011 0157 123 012 0157 123 013 0157 123 014 0157 123 010
0157 123 011
-
Collet body, heavy duty
Ø 2,4 -
Ø 3,2 -
Ø 4,0 -
Ø 4,8 -
-
-
-
-
0157 123 077
0157 123 078
0157 123 079
0157 123 074
Collet body, standard (6)
Ø 1,0 0365 310 037 0157 123 015 Ø 1,6 0365 310 038 0157 123 016 Ø 2,4 0365 310 039 0157 123 017 Ø 3,2 0365 310 090 0157 123 018 Ø 4,0 - 4,8 -
0157 123 019 Ø 0,5 - 2,4
0157 123 081
Ø 3,2 - 4,0
0157 123 082
Tungsten electrodes: see ESAB
Accessories catalogue
97
Welding and cutting technology
Plasma cutting
Plasma cutting is an extremely versatile fusion cutting process to cut almost all metals. In plasma cutting the arc burns
in a highly ionised plasma column between an electrode that does not melt and the work piece. It is restricted further by
a nozzle, whereby the power density and the stability of the flowing plasma are greatly increased.
The plasma arc that is created in this way has a temperature of up to 25,000 °C. The high energy density of the plasma
stream rapidly melts the material and its kinetic energy drives the molten material out of the cutting groove.
The high cutting speed ensures minimal distortion and cleanly cut edges. Compressed air is mainly used as the plasma
gas in mobile units, which makes the process very easy to use. Using this procedure it is also possible cut packages of
sheet metal, a process which cannot be done using oxy-fuel flame cutting. High-alloy steels, aluminium and copper
can also be cut very economically with plasma cutting. Plasma gouging is also an option with the addition of a gouging
nozzle, which has clear advantages over carbon arc gouging torches. It is faster, quieter, cleaner and more precise.
New picture
98
Plasma gouging
Plasma gouging is the best genuine alternative to gouging using carbon electrodes. Less fumes,
quieter, reduced post work cleaning. The initial voltage and power reserve together with the V/A curve
are crucial factors for good working results. In addition, the unit must have high voltage reserves to
keep the extremely long arc stable during the gouging operation. In the field of mobile plasma units the
CutmasterTM 40-120 have proved to be superior in performance to many other units for
plasma gouging.
99
Cutmaster™ TRUE series
Cutmaster™ offers TRUE cut capacity
Cutmaster™ TRUE series has been designed with the idea
that recommended cut capacity should also be the true cut
capacity. The TRUE cut series eliminates the concept of
having to buy up, purchasing a machine larger than you
actually need. With the introduction of the Cutmaster TRUE
series a 25mm recommended capacity machine with cut
25mm all day long.
Cutmaster™ 60
l Cutmaster offers excellent performance for cutting stainless steel
l Superior cut quality on thinner metals (Less than 3mm)
l Cutmaster TRUE™ systems can cut with little to no dross
l TRUE GUARD roll bar provides easy transportation, protects the front and rear of the power supply
l Lightweight design improves portability (reduced nearly 50%)
l Auto Pilot Restart instantly reignites the pilot arc while cutting expanded metals
l Multiple torch capability (hand/mechanised/automation)
Cutmaster™ 40
Technical data Mains supply, V / ph , Hz Fuse slow, A
Max output, A
Output power, kW
Dimensions, L x W x H mm
Weight, kg
Torch Air pressure, bar
Torch Air consumption l/m
Enclosure class
Duty Cycle at 40° C, A l 3 year warranty with 1 year warranty torch
Cutmaster™
Cutmaster™
Cutmaster™
406080
110-230V/1, 50/60
13.5
40
3.8
470 x117 x 228
11.8
5.2
190
IP 23
40% at 40 (230V)
400/3, 50/60
24
60
6.2
610 x 305 x 381
19.5
5.2
190
IP 23
40% at 60
400/3, 50/60
39
80
9
610 x 305 x 381
19.5
5.2
190
IP 23
40 % at 80
Performance
Recommended cut, mm
122025
Maximum cut, mm
22.2
32
38
Pierce rating, mm
6
12
15
100
Ordering information
Cutmaster™ 40 CE with 1Torch SL60 0559 142 460
Cutmaster™ 60 with 1Torch SL60 0559 111 304
Cutmaster™ 60 with 1Torch SL60 15.2m 0559 111 314
Cutmaster™ 80 with 1Torch SL60 0559 113 304
Cutmaster™ 80 with 1Torch SL60 15.2m 0559 113 314
Cutmaster™ 100 with 1Torch SL100 0559 117 304
Cutmaster™ 100 with 1Torch SL100 15.2m 0559 117 314
Cutmaster™ 120 with 1Torch SL100 0559 119 304
Cutmaster™ 120 with 1Torch SL100 15.2m 0559 119 314
Accessories, wear and spare parts are found on next page.
Cutmaster™ 100
Delivery includes
Cutmaster™ 40 delivery includes
6.1m 1Torch, spare parts kit, air filter/regulator, return cable and clamp
and power cable.
Carry case, power supply with return cable and clamp, SL60
torch, welding gloves, shade 5 glasses, operating manual
and DVD. Technical data Cutmaster™
Cutmaster™
100120
Mains supply, V / ph , Hz 400/3, 50/60
Fuse slow, A
27
Max output, A
100
Output Power, kW
12
Dimensions, L x W x H mm
762 x 305 x 381
Weight, kg
28.1
Torch Air pressure, bar
5.2
Torch Air consumption l/m
212
Enclosure class
IP 23
Duty Cycle at 40° C, A 60% at 100
400/3, 50/60
32
120
15.4
762 x 305 x 381
28.1
4.8
212
IP 23
40% at 120
Performance
Recommended cut, mm35
40
Maximum cut, mm
45
55
Pierce rating, mm
20
25
101
Cutmaster™ TRUE series
Accessories
Wear and spare parts
Spare parts kit 40A
Spare parts kit 60A
Spare parts kit 80A Circle cutting guide deluxe
Circle cutting guide kit
Raduis roller cutting guide kit
Straight line cutting guide
Standoff cutting guide 40A
Standoff cutting guide 60-120A
Trigger guard guide
Remote pendent control
Hand pendant extention
Single stage air filter kit
Two stage air filter
Multi-purpose trolley
5-2551
5-2553
5-2555
7-8910
7-3291
7-7501
7-8911
9-8251
9-8281
9-8420
7-3460
7-7744
7-7507
9-9387
7-8888
All Spare parts kits include 10 tips, 5 electrodes and 1 start cartridge.
Electrode
9-8215
Start cartridge
9-8213
Start cartridge – heavy duty
9-8277
Tip – drag (40A) 9-8207
Tip – drag (60A)
9-8252
Tip – standoff (40A) 9-8208
Tip – standoff (60A)
9-8210
Tip – standoff (80A) 9-8211 Tip – standoff (90-100A) 9-8212
Tip – standoff (120A) 9-8253
Tip – gouging A (40A) 9-8225 Tip – gouging B (50-100A)
9-8226
Tip – gouging C (60-120A)
9-8227
Tip – gouging D (60-120A)
9-8228
Tip – gouging E (120A) 9-8254
Shield cup
9-8218
Shield cup max life
9-8237
Shield cap (drag only) 9-8235
Shield cap - gouging
9-8241
Deflector
9-8243
Cutting guide kit (deluxe)
Multi-purpose trolley
Straight line cutting guide
Two stage air filter
Standoff cutting guide
Single stage air filter
102
Plasma torches
Ordering information
1Torch features
l Ergonomic handle with trigger release
l Easy replacement of wear parts, less wear parts
l New Advanced Torch Connector (ATC) quick disconnect option
l Exellent cutting ratios even at higher cutting speeds
Leather lead covers 6.1m 9-1260
Leather lead covers 15.2m
9-1280
ATC 1Torch lead extension 4.6m
7-7544
ATC 1Torch lead extension 7.6m
7-7545
ATC 1Torch lead extension 15.2m
7-7552
ATC 1Torch SL60 75° head 6.1m 7-5204
ATC 1Torch SL60 90° head 6.1m 7-5260
ATC 1Torch SL100 75° head 6.1m 7-5206
ATC 1Torch SL100 90° head 6.1m 7-5263
l 1 year warranty
Start cartridge
Shield cup
Drag
shield
cap
Electrode
Tip
Gouging
shield
cap
Deflector
Maximum life shield cup
Advanced Torch Connector (ATC)
The ATC quick disconnect design brings extra flexibility to almost
any plasma system. Switching to a machine torch, swapping out a
damaged unit, or simply changing lead lengths is done quickly and
requires no tools.
ATC Lead extensions offer the flexibility of working up to 30.4m
away from the power supply. The ATC makes it easy to add or
subtract total torch lead length as requirements change.
103
Plasma torches
PT-37
Mechanization
Plug-and-Play accessories - transform the PowerCutTM 900 / 1600 into a powerful mechanized solution for your application.
Mechanization
CNC interface with 15,2 m cable 0558 004 215
Plug-and-play mechanization kit
0558 007 885
Remote controller0558 008 349
PT-37 plasma torch
PT-37, with rack, 7,6 m cable
PT-37, without rack, 5,2 m cable
Torch support
0558 004 862
0558 004 895
0558 005 926
PT-38
Ordering information PT-38
Plasma torch PT-38 - 7,6 m
Plasma torch PT-38 – 15,2 m Without consumables
Accessories
Kit consumables 60 A
Kit consumables 90 A
Deluxe torch guide kit (for circles Ø 45-1060 mm) Basic torch guide kit (for circles Ø 45-750 mm) 104
0558 006 786
0558 006 787
0558 008 419
0558 007 640
0558 003 258
0558 002 675
Consumables for torch supplied with PowerCut™900
Heat shield
Nozzle 60 A
Nozzle 40 A (Drag)
Electrode
Gas diffusor 30-70 A
Stand Off guide
Heat shield for gouging*
Gouging nozzle*
*Only for gouging with PowerCut™ 900
0558 008 094
0558 008 417
0558 007 682
0558 005 220
0558 005 217
0558 008 592
0558 008 591
0558 008 588
Consumables for torch supplied with PowerCut™1600
Heat shield
Nozzle 90 A
Nozzle 70 A
Nozzle 40 A (Drag)
Electrode
Gas diffusor 30-70 A
Gas diffusor 90 A**
Stand Off guide
Heat shield for gouging **
Gouging nozzle **
** Only for gouging with PowerCut™ 1600
0558 008 094
0558 007 680
0558 005 219
0558 007 682
0558 005 220
0558 005 217
0558 004 870
0558 006 614
0558 008 186
0558 007 681
Plasma cutting torch PT-38
l Ergonomic handle for more comfortable operation
l Large switch for better handling when wearing protective gloves
l New blowback technology
l Simple replacement of wear parts, less wear parts.
l Robust strain relief
l Torch change without tools
PT-39
PT-26
Ordering information PT-39
Ordering information PT-26
PT-39 PC400 Replacement torch 4.5 *) 0558 010 576
PT-39 PC700 Replacement torch 7.6 *) 0558 011 580
Plasma torch PT-26 - 7,6 m – 70° Plasma torch PT-26 – 15,2 m – 70° Plasma torch PT-26 - 7,6 m – 90°
Plasma torch PT-26 – 15,2 m – 90°
PT-26 straight torch for mechanization – 7,6 m
PT-26 straight torch for mechanization – 15,2 m
*) Wear parts to be ordered seperately
Accessories PT-39
Wear Part Kit 50A 0558 010 585
Wear Part Kit 20-30A 0558 010 586
0558 002 208
0558 002 209
0558 004 031
0558 004 032
0558 002 320
0558 002 321
Accessories PT-26
Kit consumables 150 A Wear Parts PT-39
Kit consumables 300 A for Deuce Pack
Electrode
0558 005 220
Leather protection for torch hose 7,6 m
Swirl Baffle 30-80A
0558 005 217
Leather protection for torch hose 15,2 m
Nozzle 20-30A 0558 011 620
Nozzle 50A 0558 004 878
Heat Shield, CE 0558 011 868
Stand-off Guide 0558 010 581
Basic circular guide set for PT-38
The deluxe torch kit for round cuts from 45 to 1060 mm Ø. The middle
is fixed with a pin, magnet or sucker pad. Also suitable for straight cuts.
0558 002 864
0558 004 030
0558 002 921
0558 002 922
Accessories PT-26 for gouging
Gouging nozzle 200 A
0558 003 718
Gouging nozzle 300 A
0558 003 795
Heat shield for torch 0558 003 797
Leather protection, see above
Consumables PT-26
Torch body upper O-ring 0558 003 721
Torch body lower O-ring 0558 003 720
Electrode holder, incl. O-ring 0558 003 707
Electrode holder upper O-ring 0558 003 708
Electrode holder lower O-ring 0558 003 709
Baffle tube 0558 003 710
Insulatior, incl O-ring 0558 003 711
Insulator O-ring
0558 003 712
0558 003 722
Electrode, Air, N2, N2/H
Electrode, Ar/H 0558 003 723
Nozzle 50 A (with O-ring) 0558 003 716
Nozzle 150 A (with O-ring)
0558 003 717
Nozzle 250 A (with O-ring) 0558 003 798
Nozzle 300 A (with O-ring) 0558 003 794
Electrode upper O-ring 0558 003 724
Electrode lower O-ring 0558 003 725
Stand-off guide
0558 003 713
Consumables set PT-38
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ESP 150 – ESP 150 Deuce Pack
l High-performance units for manual plasma cutting or plasma gouging
l Can be used as individual units or in parallel operation as Deuce Pack
l Mechanisation components optional, CNC interface included
l First class properties for gouging
l Water-cooled torch PT-26, optionally with 70° or 90° curved torch head or straight as machine torch
l Long working life of the consumables
l Cut with air, nitrogen, argon-hydrogen or nitrogen-hydrogen mixture
l Start by pilot arc, also cuts through painted or coated materials
l Torch with safety circuit, allows operation only if the correct consumables have been installed
106
Technical data
Mains supply, V / ph Max output at 40°C, 90% duty cycle, A Setting range, A Dimensions, LxWxH, mm Weight, with cable and torch, kg
Enclosure class Plasma gas, bar / l/min
Protection gas, bar / l/min
ESP
150
ESP 150
Deuce Pack
400 / 3 150
25 - 150
1016 x 552 x 800
308
IP 21S
6,9 / 113
5,9 / 95
400 / 3
300
30 - 300
IP 21S
5,6 / 112
6,0 / 94
Cutting capacity, quality/sever, mm
Mild steel
Stainless steel
Aluminium
40 / 50 25 / 38
40 / 50
-- / 100
-- / 75
-- / 100 Ordering information ESP 150
Accessories ESP 150 – ESP 150 Deuce Pack
ESP 150 with torch PT-26, 70°, 7.6 m 0558 003 472
ESP 150 powersource only 0558 002 713
Multigas regulator 0558 004 781
Trolley TR-21
680 794
Coolant, 10 liter 0465 720 002
Ordering information ESP 150 Deuce Pack
DEUCE PACK 150, with PT-26, 15,2 m 0588 001 011
ESP 150 is supplied with :
Plasma flow measuring kit
This system measures the real value
of the plasma flow at the torch 0558 000 739
Consumables PT-26 (150 A)
3 nozzles 50 A, 3 nozzles 150 A,
3 nozzles 200 A, 1 gouging nozzle 200 A,
3 electrodes Ar/H, 3 gouging nozzle, N2, N2/H,
1 standard heat shield, 1 torch guide spacer 0558 002 864
Cutting torch PT-26 with leather hose protection sleeve, consumables set, work
piece cable 7.6 or 15.2 m, trolley TR-21 with holder for two gas bottles, pressure
regulator, gas hoses and coolant.
Consumables PT-26 (300 A)
3 nozzles 50 A, 3 nozzles 150 A, 3 nozzles 200 A, 3 nozzles 300 A, 1 gouging nozzle 200 A, 1 gouging nozzle 300 A, 3 electrodes Ar/H, 3 electrodes Air, N2, N2/H, 1 standard heat shield, 1 torch guide spacer 0558 004 030
ESP 150 Deuce Pack delivery includes
Two ESP 150, cutting torch PT-26 with leather hose protection sleeve,
consumables set, work piece cable 15.2 m, pressure regulator, gas & water hoses
107
DISCLAIMER
Although every effort is made to ensure the accuracy of information contained within this brochure, in the interest of continuous improvement ESAB
reserves the right to change the specifications given or design of any of its products without prior notice. ESAB provides no warranty, express or
implied, as to the accuracy, reliability or completeness of the information and ESAB accepts no liability for any loss whether direct, indirect or
consequential arising from the information contained within this brochure.
108
109
World leader in welding and cutting
technology and systems
ESAB operates at the forefront of welding and
Health & Safety Management Systems across all
cutting technology. Over one hundred years
our global manufacturing facilities.
of continuous improvement in products and
At ESAB, quality is an ongoing process that is
processes enables us to meet the challenges of
at the heart of all our production processes and
technological advance in every sector in which
facilities worldwide. Multinational manufacturing,
ESAB operates.
local representation and an international network
Quality and
environment standards
Quality, the environment and safety are three key
of independent distributors brings the benefits of
ESAB quality and unrivalled expertise in materials
and processes within reach of all our customers,
wherever they are located.
areas of focus. ESAB is one of few international
companies to have obtained the ISO 14001
and OHSAS 18001 standards in Environmental,
* Includes manufacturing facilities of ESAB North America.
www.esab.com
XA00173620 / ESAB reserves the right to alter specifications without prior notice
ESAB Sales and Support offices worldwide
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