RZR 1 Instruction Manual

RZR 1 Instruction Manual
RZR 1
Betriebsanleitung
Instruction Manual
Mode d’Emploi
Instrucciones de
Empleo
IDI
IEI
IFI
IESI
DEUTSCH
Seite
3 – 12
ENGLISH
page
13 – 22
FRANCAISE
page
23 – 32
ESPAGNOL
pàgina
33 – 42
2
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Thank you for purchasing a Heidolph Instruments product. This item has been designed, made and
inspected in compliance with DIN EN ISO 61010 for long-term and flawless operation.
SUMMARY
SUMMARY..................................................................................................…...........................
STANDARD HARDWARE & OPTIONS......................................................…………………….
GENERAL INFORMATION...........................................................................……………………
SAFETY INFORMATION.............................................................................…………………….
ASSEMBLY................................................................................................................................
OPERATION AND CONTROLS................................................................................................
CLEANING & SERVICING........................................................................................................
DISASSEMBLE & STORAGE...................................................................................................
DISPOSAL.................................................................................................................................
TROUBLESHOOTING………....................................................................................................
SPECIFICATIONS.....................................................................................................................
WARRANTY, LIABILITY & COPYRIGHT.................................................................................
QUESTIONS / REPAIR WORK.................................................................................................
CE-DECLARATION OF CONFORMITY....................................................................................
Important information
Advice about power cord / mains supply
Caution: mandatory action
Caution: fire- and explosion hazard
Advice about maintenance / repair
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STANDARD HARDWARE & OPTIONS
Standard Hardware
Product
RZR 1
support rod
allen key
chuck
T-handle (for chuck)
Instruction Manual
quantity
P/N
230V 50Hz
P/N
115V 60Hz
1
1
1
1
1
1
501-11000-00
22-02-14-01-14
02-07-01-01-01
509-01000-00
02-07-03-01-01
01-005-001-16
501-11000-04
22-02-14-01-14
02-07-01-01-01
509-01000-00
02-07-03-01-01
01-005-001-16
Accessories & Stirring tools (optional)
Item
stand
1st.1.1 P/N
570-12000-00
clamp
570-22000-00
flexible stirrer coupling shaft
509-03000-00
stirring paddle BR 10
509-10000-00
stirring paddle BR 11
509-11000-00
stirring paddle BR 12
509-12000-00
stirring paddle BR 13
509-13000-00
stirring paddle BR 14
509-14000-00
prop-type stirring paddle PR 30
509-30000-00
prop-type stirring paddle PR 31
509-31000-00
prop-type stirring paddle PR 32
509-32000-00
prop-type stirring paddle PR 33
509-33000-00
turbine TR 20
509-20000-00
turbine TR 21
509-21000-00
half moon HR 18
509-18000-00
anchor AR 19
509-19000-00
prop-type stirring paddle PR 39
509-39000-00
enclosure NS 29/32
509-09000-00
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GENERAL INFORMATION
Unpack your item carefully.
Inspect for damage and report such damage or missing parts to your supplier right
away.
Read your Instruction Manual carefully. Take time to save time when working with
your product. Make sure that every user has read and understood the Instruction
Manual.
Please store the Instruction Manual in a place easily accessible to every user.
IF ALL ELSE FAILS, READ THESE INSTRUCTIONS !
A so-called EURO-plug (DIN 49441 CEE 7/VII 10/ 16 A 250 V) is standard on all of
the products.
For the Continental US they feature a US-standard plug (NEMA Pub.No.WDI.1961
ASA C 73.1 . 1961 page 8 15A 125V).
For using the item in a country with deviating outlet / plug systems, we recommend
to use approved adapters or to have an electrician replace the standard plug with
one suiting your needs.
As shipped, the item features a protective ground wire. When replacing the original
plug, make sure to reconnect this protective ground wire in the new plug !
SAFETY INFORMATION
Please comply with all safety and accident-prevention regulations as in force for
laboratory work!
Use extra care when working with flammable substances; refer to safety data
sheets.
Use extra care when working in the vicinity of flammable and explosive substances.
Motors are of non-sparking type, the item itself however is not explosion-proof.
When connecting your item with your local power supply, please make sure your
item is designed for your local voltage; go by the data plate on the item.
Please connect your item with a protective-ground outlet only.
Turn your power switch OFF whenever the item is not used, or before disconnecting
the plug.
Repair work is limited to technicians approved by Heidolph Instruments.
Your item needs a solid stand.
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ASSEMBLY
The RZR 1 comes with a support rod (B) a 4mm Allen key, chuck, chuck key and 2mm Allen key.
The clamp, stand, and paddle have to be ordered separately. See accessories.
Install stand
Loosen the Allen set screw (A) and insert the support rod (B) into the opening at the back
of the stirrer (as in diagramm). Tighten set screw (a) with the Allen key provided.
Install chuck
Place the chuck (D) over the hollow shaft of the stirrer and with a 2 mm Allen key tighten
the Allen set screw (C) in the collar of the chuck. Place desired paddle in chuck and
tighten using the chuck key.
Install stirrer on stand
Slide the support rod (B) with the stirrer into the opening of the clamp, adjust to desired
position and tighten.
Please strictly comply with current safety regulations for machines exposing
rotating shafts.
B
C
A
D
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Install stirring tool
Introduce stirring tool (N) into the chuck, put in place and secure with T-handle (M). Immersion
depth of the stirring toolis adjusted by displacing the tool in and out in the open chuck (D).
D
M
N
Install flexible coupling shaft
Hold the flexible coupling shaft (O) in the chuck (D) by its metallic stud (P) and secure with Thandle (M). At this point introduce stirring tools (N) shaft end in collet (Q) and pull tight (cw)
D
P
O
Q
N
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OPERATION AND CONTROLS
Before connecting power cord with mains outlet, make sure that:
- your item is designed for your local voltage and frequency (data plate on item).
- master switch is set to "0".
Initial operation
Power supply is done by cable with plug with a length of 2 m. A rocker switch, located on the right
side of the instrument, turns the stirrer off and on. A pilot light will indicate when the stirrer is on.
The green pilot lamp within the ON/OFF switch should light up when the instrument is operational.
Adjustment of speed
The RZR 1 has two speed ranges and two hollow shafts for mounting paddles depending
on the desired speed and torque. In the upright position, the speed range is 280-2200 rpm.
For the second speed range, the stirrer must be pivoted 90°. To do this, loosen the clamp
holding, the support rod (e) and turn the stirrer. This shaft (1) has the speed range
of 35-250 rpm. Adjustment within these two ranges is done with the black knob (F) at the
front of the stirrer. For control purposes you find an indicating scale (G) at the side of the
gear housing.
F
G
Shaft 1 : 35-250 min-1
Shaft 2 : 280-2200 min-1
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CLEANING & SERVICING
Cleaning: wipe housing clean with a damp cloth (add some sort of mild liquid soap).
Note
To avoid damage to the surface finish, avoid using chlorine bleach, chlorine-based
detergents, abrasive substances, ammonia, rags or cleaning agents containing
metal particles.
Servicing
Motor and gear are fitted with attendance-free ball bearings and are constructed for continuous
running. Subject to wear in such a gear is the friction lining, here the friction rubber. If the friction
rubber has to be replaced one day, it can be done directly in the laboratory without considerable
display. For this purpose the gear housing is opened by loosening of the fastening screws, and
the main shaft with the friction wheel is removed. By means of a screw-driver the friction rubber
can be taken away and replaced by a new one. Please notice that friction gears must not be
lubricated or greased. When replacing the friction rubber you have therefore to pay attention
that the friction cone must not be covered by an oil or grease film. For scouring you can use
petroleum ether or sprit of wine.The construction of the gear is done in reversed sequence.
Service life of the friction rubber depends on the precise pressure. The pressure of the friction
cone acting against the friction wheel is adjusted correctly, if at adjustment-position “10” the
motor comes to standstill at braking of the driving shaft. At letting loose of the driving shaft the
motor must start immediately. This can be ascertained by taking a look through the slots of the
motor hood.
The item is maintenance-free. Repair work is limited to technicians approved or appointed by
HEIDOLPH Instruments. Please call your local HEIDOLPH Instruments Dealer or a HEIDOLPH
Instruments Field Representative.
DISASSEMBLE & STORAGE
Disassemble
1.
2.
3.
4.
5.
Turn the item OFF and disconnect mains plug.
Remove all of the hardware arranged around the item to ease disassembly.
Open chuck with T-handle and remove stirring tool
Unlock clamp and remove stirrer head from the head clamp
With the Allen key loosen threaded pin and remove chuck.
Storage
1. We recommend to store the item and its components in its original box, or a similar container
that offers adequate protection against damage in transit. Tape the box securely.
2. Store the item in a dry place.
Caution
Do not jolt or shake the item during transport.
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DISPOSAL
For disposal, please comply with your local or national regulations.
Split by metal, plastic, etc.
Packing material to be treated as described above (material split).
TROUBLESHOOTING
Work on electric and electronic components is limited to qualified personnel.
Master switch on stirrer won't light
1. check power cord and power supply
Item won't work (master switch lighted))
2. Thermal motor circuit breaker triggered by motor overload
Remedy:
Wait about 20 minutes, decrease load applied on shaker plate.
Motor running, output shaft static
3. rubber ring or friction cone are worn out
Remedy:
replace rubber ring or friction cone and adjust press load
SPECIFICATIONS
RZR 1
Model
Motor power- input/output
Number of gear stages
Speed range
Speed control
Max.torque
Torque at 1000 min-1
Dimensions of unit (BxHxT)
Dimensions of stay bar (∅xL)
Weight
∅ Dia. of stirrer shaft (plug in)
Operating temperature range
Max.permissible relative humidity
protection class
Interference suppression standard
Motor protection feature
Permissible operating time period
RZR 1
77/18
2
35-250 and 280-2200
(1/min)
mechanically stepless, scale with guide
numbers
100
(Ncm)
8
(Ncm)
71 wide; 250 high; 172 deep
(mm)
13x300
(mm)
2.5
(kg)
max.8,0
(mm)
0-40
(°C)
max. 80% (avoid reaching dewpoint)
IP 20
VDE 0875
overheating protection, self-resetting
100%
(W)
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WARRANTY, LIABILITY & COPYRIGHT
Warranty
Heidolph Instruments warrants that the present product shall be free from defects in material
(except wear parts) and workmanship for three years from the date shipped off the manufacturer’s
warehouse.
Transit damage is excluded from this warranty.
To file for such warranty service, contact Heidolph Instruments (phone:++49-9122-9920-68) or
your local Heidolph Instruments Dealer. If defects in material or workmanship are found, your item
will be repaired or replaced at no charge.
Misuse, abuse, neglect or improper installation are not covered by this warranty.
Alterations to the present warranty need Heidolph Instruments’ consent in writing.
Exclusion Clause
Heidolph Instruments cannot be held liable for damage from improper use or misuse. Remedy for
consequential damage is excluded.
Copyright
Copyright in pictures and wording of the present Instruction Manual is held by Heidolph
Instruments.
QUESTIONS / REPAIR WORK
If any aspect of installation, operation or maintenance remains unanswered in the present Manual,
please contact the following address:
For repair services please call Heidolph Instruments (phone: +49 - 9122 - 9920-68) or your local,
authorized Heidolph Instruments Dealer.
Note
You will receive approval for sending your defective item to the following address:
Heidolph Instruments GmbH & Co. KG
Lab Equipment Sales
Walpersdorfer Str. 12
D-91126 Schwabach / Germany
Tel.: +49 – 9122 - 9920-68
Fax: +49 – 9122 - 9920-65
E-Mail: [email protected]
Note
If you are based in the United States of America, please contact Heidolph US:
Heidolph Instruments, LLC
Lab Equipment Sales
2615 River Rd.
Cinnaminson, NJ 08077
Phone: 856-829-6160
Fax: 856-829-7639
E-Mail: [email protected]
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Safety Information
When shipping items for repair that may have been contaminated by hazardous
substances, please:
advise exact substance
take proper protective meason to ensure the safety of our receiving and service
personnel
mark the pack IAW Hazardous Materials Act
CE-DECLARATION OF CONFORMITY
We herewith declare that the present product complies with the following standards and
harmonized documents:
EMC-guideline (89/336/EWG) :
EN 61326: 1997 + A1:1998 + A2:2001+ A3 2003
EN 61000-3-2: 2000
EN 61000-3-3: 1995 + 1997 + A1:2001
EN 61326: 1997 + A1:1998 + A2: 2001+ A3 2003
EN 61000-4-3:2002 +A1:2002
EN 61000-4-5:1995 +A1:2001
EN 61000-4-6:1996 +A1:2001
EN 61000-4-8: 1993
EN 61000-4-11:1994 + A1:2001
Low-voltage guideline (73/23/EWG):
EN 61010-1
EN 61010-2-051
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01-005-001-16-1
23/05/2006
© HEIDOLPH INSTRUMENTS GMBH & CO KG
Technische Änderungen sind ohne vorherige Ankündigung vorbehalten.
We reserve the right to make technical changes without prior announcement.
Sous réserve de modifications techniques sans avis préalable
Se reserva el derecho de realizar modificaciones téchnicas sin previo aviso
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