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Plast Coat 430
Originalbetriebsanleitung
- D - Betriebsanleitung
- GB - Operating manual
- F - Mode d'emploi
- NL - Gebruikshandleiding
61
90
2
32
2309 518
07 / 2011
GB Plast Coat 430
32
translation of the original operating instructions
Warning!
Mortar spraying machines develop high spraying pressures.
Attention − Danger of injury!
1
Never reach into the spray jet with your fingers or hand!
Never point the spray lance at yourself or other persons!
Coating materials are caustic or irritating!
Protect your skin and eyes!
2
the following points are to be observed in accordance with the operating manual before every start-up:
1. Observe the permissible pressures.
2. Check all the connecting parts for leaks.
3
Instructions for regular cleaning and maintenance of the machine are to be observed strictly.
Observe the following point before any work on the machine and at every working break:
1. Observe the curing time of the coating material.
2. Depressurize the spray lance and mortar hose.
3. Switch off the suction pump.
ensure safety!
Plast Coat 430 GB
table of contents
table of Contents
1 SAFety ReGuLAtIONS ______________________ 34
2 INtRODuCtION tO WORkING WItH tHe
MORtAR SPRAyING MACHINe PLAStCOAt 430 _ 36
2.1 Function of the mortar spraying machine
PlastCoat 430 ________________________________ 36
2.2 Processible coating materials ___________________ 36
3 teCHNICAL DAtA ___________________________ 36
4 exPLANAtORy DIAGRAM FOR PLAStCOAt 430 _ 37
4.1 Operating elements and displays on device _______ 38
4.2 Drive _______________________________________ 39
4.3 Compressor (accessory) _______________________ 39
4.4 Mortar hose for pneumatic spray lance ___________ 39
4.5 Pneumatic spray lance ________________________ 39
4.6 Mortar hose for automatic spray lance ___________ 40
4.7 Automatic spray lance _________________________ 40
5 tRANSPORtAtION __________________________ 41
5.1 Moving _____________________________________ 41
5.2 Transportation in vehicle ______________________ 41
6 COMMISSIONING ___________________________ 42
6.1 Installation location ___________________________ 42
6.1.1 Connection to mains power supply/ Extension cable 42
6.2 Initial starting-up _____________________________ 42
6.2.1 Scope of supply ______________________________ 42
6.2.2 Assembly ___________________________________ 42
6.3 Connecting the mortar hose ___________________ 43
6.4 Compressor (accessory) _______________________ 43
6.5 Connecting the spray lance ____________________ 43
6.6 Remote control (accessory) ____________________ 44
6.6.1 Remote control assembly ______________________ 44
6.7 Preparing the mortar spraying machine __________ 45
6.8 Beginning of the spraying process _______________ 46
6.9 End of the spraying process ____________________ 46
7 GeNeRAL INFORMAtION ABOut tHe
APPLICAtION teCHNIQue ___________________ 47
7.1 Spraying technique ___________________________ 47
8 SHuttING DOWN AND CLeANING ____________ 47
8.1 Cleaning the mortar hose ______________________ 47
8.2 Cleaning the device and replacing the stator ______ 47
8.3 Cleaning the spray lance _______________________ 49
9 MAINteNANCe _____________________________ 49
9.1 Mechanical maintenance ______________________ 49
9.2 Electrical maintenance ________________________ 49
9.3 Long periods of non-usage _____________________ 49
9.4 Rotor replacement ___________________________ 49
10 eLIMINAtING FAuLtS ________________________ 50
11 SPARe PARtS LISt FOR PLAStCOAt 430 _______ 53
12 SPARe PARtS LISt OF CARRIAGe ______________ 54
13 SPARe PARtS LISt OF SPRAy LANCe
WItH AutOMAtIC CONtROL _________________ 55
14 SPARe PARtS LISt PNeuMAtIC SPRAy LANCe __ 56
15 PLAStCOAt 430 ACCeSSORIeS________________ 57
Testing of the mortar spraying machine _______________ 59
Note on disposal __________________________________ 59
Important information on product liability_____________ 59
Guarantee declaration _____________________________ 59
CE declaration of conformity _______________________ 119
European service network _________________________ 120
33
GB
safety regulatIons
Plast Coat 430
1
SAFety ReGuLAtIONS
The following sources are just a sample of those containing safety requirements for mortar conveyors: a) Working reliability regulation, accident prevention regulation "Fundamental principles of prevention"
(BetrbSichV, BGV A1) including explanations and details of BGR A1 (Occupational Safety Regulations) b) BG 183, Occupational Safety Regulation of the Berufgenossenschaft der Bauwirtschaft (the statutory accident and insurance prevention institution in the building trade in Germany), mortar conveyors and mortar spraying machines c) DIN eN 12001: 2004-05, Conveying, spraying and placing machines for concrete and mortar - Safety requirements; German version; German version eN
12001:2003
Breathing masks
Make a breathing mask available to the processor in order to protect against mineral dust. Refer to the regulations of the
German employer's liability insurance association ("Berufsgenossenschaft") "Rules for the use of breathing masks"
(BGR 190) and "Processing coating materials" (BGV D25).
Connection to the mains network only via a special feeding point, for example via a distribution board for construction sites, with residual current protective device with INF ≤ 30 mA.
Avoid soiling of the socket for the remote control at the control unit.
Risk of injury from escaping material.
Before switching on, always check that the material tap on the spray lance is closed.
Close material tap whenever stopping work.
The following specifications are to be observed in particular to handle mortar spraying machines safely: usage of the mortar spraying machine
The mortar spraying machine PlastCoat 430 may only be used to process the coating materials described on page 36. Any
other usage is not allowed.
Proper usage also includes the observance of the operating manual and the observance of the inspection and maintenance conditions. Always keep the operating manual on hand at the point of use of the mortar spraying machine.
The mortar spraying machine PlastCoat 430 may only be operated with a manometer. Only the mortar hose specified by the manufacturer may be used.
Use only marked mortar hoses with at least 40 bars operating pressure.
Risk of crushing when adjusting height of holder and connecting material hose.
Never operate mortar spraying machine with an exposed rotor.
Do not reach into the rotor when it is moving. Risk of crushing.
Caution if you have long hair. Only wear close-fitting clothes at work.
Cleaning and maintenance
Never decouple mortar hose or disassemble machine when under pressure. Note pressure reading on pressure gauge.
When performing maintenance work, always switch off mortar spraying machine, disconnect mains plug and ensure it cannot be plugged back in by mistake.
Do not spray down the motor and control unit of the mortar spraying machine with a water-jet, high-pressure cleaner or high-pressure steam cleaner. Danger of short-circuits caused by water ingressing.
Protection of persons
In order to protect eyes, skin and the respiratory organs: Wear safety goggles, protective clothing, gloves, possibly use
protective skin cream and respiratory equipment. Do not decouple the mortar hose as long as it is under pressure.
Watch the manometer! Wear safety goggles! Do not point the spray lance at persons!
In order to protect your ears wear ear protection.
Wear safety shoes when transporting the machine or working with it.
People not needed to assist with machine installation, assembly or operation, must keep away from the machine.
The PC 430 is equipped with an EMERGENCY STOP switch for emergencies.
electrical equipment
Work on the machine’s electrical equipment may be carried out only by a qualified electrician. The electrical equipment is to be checked regularly. Eliminate faults such as loose connections or scorched cables.
keep the label on the mortar spraying machine clean and legible.
Whenever the machine is automatically brought to a standstill or during power failure, immediately move the selector switch to “A” to prevent the machine starting back up again unintentionally. there is a danger of injury.
34
Plast Coat 430
Setup on an uneven surface
The mortar spraying machine must be installed as shown in the diagram below to prevent it slipping.
GB
safety regulatIons
35
GB
IntroDuctIon
Plast Coat 430
2
INtRODuCtION tO WORkING WItH tHe MORtAR SPRAyING MACHINe
PLAStCOAt 430
The suction pump PlastCoat 430 is conceived for using and processing ready mixed mineral coating materials from a bucket.
The material supply is ensured by the immersion of the suction tube into the material bucket.
The machine is not designed for use as a cleaning device.
2.1 FuNCtION OF tHe MORtAR SPRAyING MACHINe
PLAStCOAt 430
The coating material is fed through the suction effect of the screw pump. The suction effect causes the coating material to enter the eccentric screw pump. This pump builds up the pressure required for transportation through the mortar hose.
The compressed air required for atomisation is supplied at the spray lance. The mortar spraying machine can be switched on and off using the electric control. This can also be used to control the delivery volume.
A soft even spray pattern can be achieved by means of the smoothly regulated convey capacity of the coating material.
2.2 PROCeSSIBLe COAtING MAteRIALS
• Thermal insulation composite system bonding agent
(mineral and artificial resin systems)
• Artificial resin plasters up to 3 mm granular size
• Silicate plasters up to 3 mm granular size
• Silicone resin plasters up to 3 mm granular size
• Mineral final coats up to 3 mm granular size
• Lightweight plaster systems up to 3 mm granular size
• Scraped stucco up to 3 mm granular size
• Thermal insulation plasters
• Restoration plaster
• Porous concrete coating
• Quartz plastic
• Roof coatings
• Fire protection coatings
• Mineral sealing sludges
• Bitumen emulsions
• Armoring filler
• Liquid wood-chip wall paper
• Casement grouting mortar
• Artificial resin rendering base
• Wash primer
• Filling paint, also fibrous
• Elastic coating
• Acoustic plaster, artificial resin bonded
• Fillers, artificial resin bonded
All the coating materials must be suitable for machine processing. Refer to the product data sheet of the coating material to be processed.
36
Use other coating materials only after agreement with the manufacturer or the WAGNER application technology service.
3
teCHNICAL DAtA
Voltage:
PlastCoat 430
230 V~, 50 Hz
Fusing:
Device supply cable:
16 A time-lag
5 m long, 3 x 1.5 mm
Motor output P
1
: 1.8 kW
Max. convey capacity (water): 12 l/min
2
Max. operating pressure:
Max. granular size:
Dimensions L x W x H:
Weight:
Max. tyre pressure:
Degree of protection:
Max. sound pressure level:
Atomizing air connection:
40 bar
K3 mm
700 x 600 x 1050 mm
38 kg
2.5 bar
IP 55
70 dB (A)*
Rapid action coupling
DN 7.2 mm
Max. atomizing air pressure:
Minimum required compressed air volume:
Max. mortar hose length:
Max. delivery height:
10 bar
280 l/min
30 m (and 2.5 m hose whip)
20 m
* Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor.
Plast Coat 430 GB
explanatory DIagram
4
exPLANAtORy DIAGRAM FOR PLAStCOAt 430
1
3
Drive and control unit complete
Operating light green (indicates that mains voltage is present)
5
7
9
Control panel with selector switch for operating mode and delivery volume controller
Suction tube with inside screw pump
Connecting coupling for mortar hose
11 Spray lance
13 Suction flange
15 Magnets for fixing locking pins
17 Lock
2
4
6
Base frame with wheels
Indicator light red (indicates the presence of a malfunction)
EMERGENCY STOP switch
8 Manometer
10 Mortar hose with air hose complete
12 Special key
14 Storage box
16 Spray lance air hose connection (pneumatic version only)
18 Compressor air hose connection (pneumatic version only)
20 External controller connection
22 Switch for activating remote control
19 Hose / cable holder
21 Remote control connection
22
21
20
1
2
Rear view
POWER
19
R
A
ERROR
F
3
6
4
5
18 7
17
8
9
16
15
14
10
12
11
13
37
GB
overvIew
Plast Coat 430
4.1 OPeRAtING eLeMeNtS AND DISPLAyS ON
DeVICe
1 Delivery volume controller 0-10
2 Selector switch for operating mode
3 Indicator light (Error)
4 Operating light (Power)
5 EMERGENCY STOP switch
6 Switch for activating remote control
POWER
R
A
ERROR
F
4
5
3
2
1
The selector switch (Fig. 3, 2) offers the following modes:
R
A
F
“A” position = automatic
Basic setting for control with an automatic spray lance, pneumatic spray lance or remote control
R
A
F
“F” position = manual activation
Switches on the mortar spraying machine.
This setting is required for:
• suction unit assembly
R
A
F
When using the pneumatic lance, this setting is also needed for:
• pre-rinsing the mortar hose to improve the material‘s ability to slide
• cleaning
“R” position = reverse gear (must be held in this position).
This setting is required for:
• relieving pressure on the mortar hose
• suction unit disassembly
Rear view
6
The delivery volume controller (Fig. 3, 1) is used to regulate the convey capacity from 0-10 smoothly.
Detailed explanation of selector switch use:
If the selector switch is in the “A” position, the PC430 can be switched on and off with the material shut-off on the automatic or pneumatic spray lance.
If there is no spray lance fitted (e.g.: assembly/disassembly of suction unit), the machine is switched on using the “F” switch position and off using the “A” position.
Since the air supply through the compressor needs to be switched off to clean the mortar hose, the pneumatic lance is not controlled using the material shut-off. In this case, the machine must therefore also be switched on using the “F” position.
Important: control via the selector switch and material shut-off are treated equally.
The machine can be switched from the “A” position (control using material shut-off) to “F” at any time.
We would therefore recommend that only one person operate the machine.
The remote control (available separately, art. no. 2308 417) can be used to conveniently control the pump‘s delivery volume from the spray lance.
The operating light (green, Fig. 3, 4) indicates that the machine is energised and ready.
The indicator light (red, Fig. 3, 3) indicates a fault. For detailed information about this kind of fault, refer to the „Rectification of faults“ section on page 50.
The switch (Fig. 3, 6) allows you to switch between internal and external control. In Position “I“, the PC 430 is controlled with the integrated control panel. In Position “II” it is controlled with the remote control.
38
Plast Coat 430 GB
overvIew
If the selector switch is in the “F” position when the mains plug is plugged in, the machine will not switch on.
Briefly move selector switch to “A” and then back to “F” to switch on the machine.
eMeRGeNCy StOP switch
When the EMERGENCY STOP switch is pressed, the PC 430 is switched off immediately.
Turn the EMERGENCY STOP switch in order to release it again.
The machine remains switched off after release. To switch it on again, the selector switch must be briefly set to “A” and then to “F”.
4.4 MORtAR HOSe FOR PNeuMAtIC SPRAy LANCe
1 Material connection mortar spraying machine
2 Atomizing air connection compressed air supply
3 Material connection spray lance
4 Mortar hose
5 Atomizing air connection spray lance
1 2
4.2 DRIVe
When an overload occurs, the mortar spraying machine switches off automatically (red indicator light lights up).
Move selector switch (Fig. 3, 2) to “A” and disconnect mains plug. Set delivery volume controller (Fig. 3, 1) to „0“.
Wait around 5 minutes, then plug the mortar spraying machine back in and switch on. Set the delivery volume required.
The drive unit heats up during operation. This is normal and not a sign of malfunction.
5 4 3
4.3 COMPReSSOR (ACCeSSORy)
VkM 592 intake volume 590 l/min
Note:
Only operate the compressor in accordance with the enclosed operating manual.
4.5 PNeuMAtIC SPRAy LANCe
1 Atomizing air connection
2 Texture tip
3 Combined material and air tap
Open: material tap at 90° to spray lance
Closed: material tap facing to the rear
4 Material connection
3
4
1
2
Various texture tips can be used in the spray lance. The tip size depends on the granular size of the coating material and the desired spray pattern.
39
GB
overvIew
4.6
MORtAR HOSe FOR AutOMAtIC SPRAy LANCe
1 Material connection mortar spraying machine
2 Control cable connection / controller
3 Atomizing air connection compressed air supply
4 Material connection spray lance
5 Mortar hose
6 Atomizing air connection spray lance
7 Control cable connection/ automatic spray lance
2
3
1
Plast Coat 430
4.7
AutOMAtIC SPRAy LANCe
1 Material connection
2 Switch sleeve, switching the mortar spraying machine on and off using control cable
3 Texture tip
4 Air tap
5 Material tap
Open: material tap facing to the rear
Closed: material tap at 90° to spray lance
6 Control cable connection
7 Atomization air connection
1
2
3
7 6 5 4
7 6 5 4
Various texture tips can be used in the spray lance. The tip size depends on the granular size of the coating material and the desired spray pattern.
40
Plast Coat 430
A
5
tRANSPORtAtION
5.1 MOVING
Pull safety pin (1) to rear and press down on mortar spraying machine frame (2) until machine engages in the centre position.
Roll up mains cable on cable bracket (3) and remove hose.
Tip PC 430 towards rear using handle (4) so it can be easily pulled or pushed by hand. the machine must not be transported with a crane.
5.2 tRANSPORtAtION IN VeHICLe
Pull safety pin (1) to rear and press down on mortar spraying machine frame (2) until machine engages in the bottom position.
Secure the unit in the vehicle by means of suitable fasteners.
To prevent material residue from escaping from the suction tube, clean machine in advance or seal suction tube.
POWER
R
A
ERROR
F
GB
transportatIon
4
3
2
1
41
GB
commIssIonIng
Plast Coat 430
6
COMMISSIONING
6.1 INStALLAtION LOCAtION
The mortar spraying machine and the bucket from which the material to be processed is to be pumped have to be set up on an even and firm underground. This ensures that the machine and bucket cannot slide away or fall over.
6.1.1 CONNeCtION tO MAINS POWeR SuPPLy/ exteNSION CABLe
Connection to the mains network only via a special feeding point, for example via a distribution board for construction sites, with residual current protective device with INF ≤ 30 mA.
Lay the device supply cable so that there is no danger of stumbling.
Protect against damage, for example against being driven over.
The operation light (6) shows operational readiness.
Fold locking pins (7) up towards the magnet holders in the handle to prevent them being twisted during assembly.
Only the person controlling the machine may assemble the pump unit.
Never operate mortar spraying machine with an exposed rotor.
Do not reach into the rotor when it is moving. Risk of crushing.
Caution if you have long hair. Only wear close-fitting clothes at work.
Slide pump unit (8) over rotor (3) from below and press upwards.
Set delivery volume controller (5) to 1 or 2.
Set selector switch (4) to “F” to switch on pump. The pump unit is automatically drawn up by the rotor.
As soon as the pump unit is in its end position, fold the two locking pins (7) down and use nuts to fix the pump unit.
If necessary rotate pump unit (8) by hand to move locking pins (7) into end position.
Min. wire cross-section 3 x 1.5 mm 2 . Unroll the extension cable completely. Ensure that the coupling pieces and plugs are free of damage.
• Before connecting the unit to the mains supply, ensure that the line voltage matches that specified on the rating plate.
6.2 INItIAL StARtING-uP
6.2.1 SCOPe OF SuPPLy
The machine is supplied by the manufacturer in the following individual components:
• Complete basic machine comprising drive unit, control unit and transport frame with wheels
• Pump unit complete
• Tool : Special key
• Hose package
• Spray lance
• Pump sliding means
6.2.2 ASSeMBLy
Pull safety pin (1) to rear to release lock. Pull PC430 up by its frame (2) until the machine engages in the top position.
Spray rotor (3) with a suitable pump lubricant (order no. 9992
824).
Move selector switch (4) to “A” and set delivery volume controller (5) to „0“.
Connect mains plug to mains power supply.
Set selector switch (4) to “A” to switch off pump.
Disconnect mains plug.
After assembling the pump unit, secure the union nut (9) on the pump unit, using the special key to do so.
6
4
5
POWER
R
A
ERROR
F
7
3
8
9
POWER
R
A
ERROR
F
2
1
42
Plast Coat 430 GB
commIssIonIng
AutOMAtIC SPRAy LANCe
6.3 CONNeCtING tHe MORtAR HOSe
• Check that the pump unit is seated firmly.
• Connect the mortar hose (Fig. 7, 1) and secure it with the clamping levers (Fig. 7, 2).
• Connect the atomizing air connection at the mortar hose to the compressed air supply, for example the compressor
(accessory).
PNeuMAtIC SPRAy LANCe
6.3. CONNeCtING tHe MORtAR HOSe
• Check that the pump unit is seated firmly.
• Connect mortar hose (Fig. 7, 1) to reduction piece and secure with clamping levers (Fig. 7, 2).
• Connect atomising air connection on mortar hose to front connection on handle (Fig. 8,1) and compressor air hose (accessory) to rear connection on handle (Fig. 8,2).
1 2
2 1
6.4 COMPReSSOR (ACCeSSORy)
Place the compressor at a secure location next to the mortar spraying machine and connect it to the mains network.
Note:
Only operate the compressor in accordance with the enclosed operating manual.
6.4 COMPReSSOR (ACCeSSORy)
Place the compressor at a secure location next to the mortar spraying machine and connect it to the mains network.
Note:
Only operate the compressor in accordance with the enclosed operating manual.
6.5 CONNeCtING tHe SPRAy LANCe (FIG. 10)
• Mount the texture tip (1) in the spray lance with the cone pointing towards the spray head.
the tip size should amount to at least three times the granular size, e.g. granular size Artificial resin plasters –> 3 mm tip size –> 10 mm
• Connect the spray lance (2) and secure it with the clamping levers (3).
• Close the material tap (4) (material tap at 90° to spray lance).
• Screw coupling plug (5) for remote control to the control cable of the mortar hose.
• Connect atomization air connection (6) to the air hose of the mortar hose.
• Connect mortar hose‘s control cable to bottom pump connection. (Fig. 11)
• Set selector switch to “A”.
6.5 CONNeCtING tHe SPRAy LANCe (FIG. 12)
• Select a spray tip suitable for the material: type of material tip colour
Fine grain
Coarse grain
3 mm (blue)
4 mm (red)
5 mm (yellow)
6 mm (black)
7 mm (green)
8 mm
10 mm
12 mm the tip size should amount to at least three times the granular size, e.g. granular size Artificial resin plasters –> 3 mm tip size –> 10 mm
• Insert tip (1) at front in spray lance (2) and secure with ring
(3).
• Fit spray lance with reduction piece (4) on mortar hose (5) and secure with clamping levers (6).
• Close material tap (7) (facing to the rear)
• Couple atomising air connection (8) to air hose on mortar hose.
• Set selector switch to “A”.
43
GB
commIssIonIng
AutOMAtIC SPRAy LANCe
3
2
Plast Coat 430
PNeuMAtIC SPRAy LANCe
7
3
1
5 4 6
8
2 1
6
5 4
6.6 ReMOte CONtROL (ACCeSSORy/ NOt INCLuDeD
IN tHe SCOPe OF DeLIVeRy)
The remote control can be used to set the operating mode
(Fig. 13, 1) and delivery volume (Fig. 13, 2) without the operator having to physically go to the machine.
The remote control can be secured to the spray lance with a cable tie.
6.6 ReMOte CONtROL (ACCeSSORy/ NOt INCLuDeD
IN tHe SCOPe OF DeLIVeRy)
The remote control can be used to set the operating mode
(Fig. 13, 1) and delivery volume (Fig. 13, 2) without the operator having to physically go to the machine.
The remote control can be secured to the spray lance with a cable tie.
6.6.1 ReMOte CONtROL ASSeMBLy
• Ensure that the selector switch (Fig. 6, 4) is in the “A” position and that the mains plug is disconnected.
• Connect connection cable (Fig. 14, 1) to top connection (Fig.
14,2).
• Connect mains plug to mains power supply.
• Set the switch (Fig. 14, 3) to “II”, to activate the remote control.
6.6.1 ReMOte CONtROL ASSeMBLy
• Ensure that the selector switch (Fig. 6, 4) is in the “A” position and that the mains plug is disconnected.
• Connect connection cable (Fig. 14, 1) to top connection (Fig.
14,2).
• Connect mains plug to mains power supply.
• Set the switch (Fig. 14, 3) to “II”, to activate the remote control.
If the connection cable is disconnected from the pump, the pump automatically switches off.
1
2
If the connection cable is disconnected from the pump, the pump automatically switches off.
3
2
1
44
Plast Coat 430 GB
commIssIonIng
AutOMAtIC SPRAy LANCe
6.7 PRePARING tHe MORtAR SPRAyING MACHINe
(FIG. 15)
Recommended sliding means for the mortar hose
Water is not sufficient as a sliding means.
Danger of clogging!
Use cellulose paste (e.g. Metylan wallpaper paste, art no. 2312136)
• Fill 2–3 l cellulose paste into a suitable container.
• Connect the mortar spraying machine to the mains supply.
The operation light (1) shows operational readiness.
• Place container under mortar spraying machine.
• Pull safety pin (2) to the rear and press down mortar spraying machine frame (3) until machine engages in the bottom position.
PNeuMAtIC SPRAy LANCe
6.7 PRePARING tHe MORtAR SPRAyING MACHINe
(FIG. 15)
Recommended sliding means for the mortar hose
Water is not sufficient as a sliding means.
Danger of clogging!
Use cellulose paste (e.g. Metylan wallpaper paste, art no. 2312136)
• Fill 2–3 l cellulose paste into a suitable container.
• Connect the mortar spraying machine to the mains supply.
The operation light (1) shows operational readiness.
• Place container under mortar spraying machine.
• Pull safety pin (2) to the rear and press down mortar spraying machine frame (3) until machine engages in the bottom position.
Risk of injury from escaping material.
Before switching on, always check that the material tap on the spray lance is closed.
Close material tap whenever stopping work.
Risk of injury from escaping material.
Before switching on, always check that the material tap on the spray lance is closed.
Close material tap whenever stopping work.
• Set selector switch (4) to “A”.
• Set delivery volume controller (5) to „3“.
• Set selector switch (4) to “A”.
• Set delivery volume controller (5) to „3“.
• Switch off compressor.
Do not bend the mortar hose!
Protect it against damage, for example against being driven over as well as against sharp objects and edges.
• Hold the spray lance over the container.
• Open material tap (3, Fig. 16) on spray lance (material tap facing to the rear), the mortar spraying machine is switched on.
• If cellulose paste is pumped into the mortar hose, close material tap (3, Fig. 16). (Material tap at 90° to spray lance)
• Replace container and lubricant with container and coating material.
• Hold spray lance above container with cellulose paste.
• Open material tap (3, Fig. 16) on spray lance.
• As soon as coating material exits from spray lance, close material tap (3, Fig. 16).
The mortar spraying machine is now full and ready.
Do not bend the mortar hose!
Protect it against damage, for example against being driven over as well as against sharp objects and edges.
• Hold the spray lance over the container.
• Set selector switch to “F”.
• Open material tap (1, Fig. 17) on spray lance. (Material tap at
90° to spray lance)
• If cellulose paste is pumped into the mortar hose, close material tap (material tap facing to the rear).
• Set selector switch to “A”.
• Replace container and lubricant with container and coating material.
• Hold spray lance above container with cellulose paste.
• Set selector switch to “F”.
• Open material tap (1, Fig. 17) on spray lance.
• As soon as coating material exits from spray lance, close material tap (1, Fig. 17).
• Set selector switch to “A”.
• Switch on compressor.
The mortar spraying machine is now full and ready.
45
GB
commIssIonIng
AutOMAtIC SPRAy LANCe
POWER
R
A
ERROR
F
5
1
4
Plast Coat 430
3
PNeuMAtIC SPRAy LANCe
1
2
3 2
1
6.8 BeGINNING OF tHe SPRAyING PROCeSS
• Open the air tap (Fig. 16, 2) and material tap (Fig. 16, 1) at the spray lance.
• Set the amount of material using the volume regulator and the amount of air by setting the air tap (Fig. 16, 2) in order to achieve the corresponding spray pattern.
6.8 BeGINNING OF tHe SPRAyING PROCeSS
• Open material tap (1, Fig. 17) on spray lance.
• Set the amount of material using the volume regulator (fig.
15, 5) in order to achieve the corresponding spray pattern.
Increased material tap wear. Do not use the material tap to set the material volume. the delivery volume controller should be used for this purpose.
Increased material tap wear. Do not use the material tap to set the material volume. the delivery volume controller should be used for this purpose.
6.9
eND OF tHe SPRAyING PROCeSS
• Close material tap (1, Fig. 17) on spray lance.
Always close material tap at end of the spray process.
6.9 eND OF tHe SPRAyING PROCeSS
• Close the material tap (Fig. 16, 3).
• Close the air tap (Fig. 16, 2).
Always close material tap at end of the spray process.
46
Plast Coat 430 GB
general InformatIon about the applIcatIon technIque
7
GeNeRAL INFORMAtION ABOut tHe APPLICAtION teCHNIQue
7.1 SPRAyING teCHNIQue
While spraying hold the spray lance at a uniform distance of
30 – 60 cm from the object. Otherwise the spray pattern will be uneven.
The spray pattern depends on the coating material, viscosity, tip size, convey capacity and amount of atomizing air.
examples:
Fine texture
Rough texture
–> large amount of atomizing air
–> small amount of atomizing air
Higher convey capacity –> larger amount of atomizing air
Test the desired texture on a test surface.
The lateral limit of the spray jet should not be too sharp. The distance between the spray lance and the object should therefore be selected correspondingly.
The spray edge should be gradual in order to facilitate overlapping of the next coat.
If the spray lance is moved parallel and at an angle of 90° to the surface to be coated, the paint mist is minimized.
Note:
Grains and pigments with a sharp edge result in a high rate of wear of the pump, mortar hose, material tap and tip.
8
SHuttING DOWN AND CLeANING
• Remove the texture tip from the spray lance and clean it.
• Submerge suction tube in a bucket full of water and hold spray lance above material container.
• Set delivery volume controller to „5“.
• If using automatic lance, open material tap on spray lance; if using pneumatic lance, set selector switch to “F”.
• Pump material out of hose into container until the material exiting the hose is just a thin liquid.
• If using automatic lance, close material tap on spray lance; if using pneumatic lance, set selector switch to “A”.
the mortar hose must be pressureless.
If necessary, set the selector switch briefly to “R” (reverse).
Watch the manometer ––> 0 bar.
Wear safety goggles.
• Decouple mortar hose from pump unit.
• Decouple spray lance from mortar hose.
• Insert cleaning ball into mortar hose and reconnect mortar hose
• Set selector switch to “F”.
• After a few seconds the cleaning ball is emitted from the spray lance.
• Depending on the processed coating material, repeat the cleaning process 3 – 4 times.
the mortar hose must be pressureless.
If necessary, set the selector switch briefly to “R” (reverse).
Watch the manometer ––> 0 bar.
Wear safety goggles.
• Set selector switch to “A”.
• Decouple mortar hose from pump unit.
A further cleaning option is to use the cleaning adapter (accessory).
This cleaning adapter can be connected to a water hose or a tap by means of the claw coupling.
Insert cleaning ball into the mortar hose. Couple the mortar hose to the cleaning adapter and rinse through with water.
Do not clean the motor and control unit of the mortar spraying machine moistly. And certainly do not spray down the unit with high-pressure cleaners or high-pressure steam cleaners. Danger of short-circuits caused by water ingressing.
8.1 CLeANING tHe MORtAR HOSe
• Pump the paint bucket empty or replace it by an empty vessel/bucket.
Important: Do not let the mortar spraying machine run dry.
• Switch off mortar spraying machine and compressor.
• Close material tap on spray lance.
8.2 CLeANING tHe DeVICe AND RePLACING tHe
StAtOR
• Clean mortar spraying machine.
To do so, pump graphite pump sliding means or water mixed with dishwashing liquid through the pump.
47
GB
shuttIng Down anD cleanIng
Dismantling
Mortar spraying machine must be depressurised.
If necessary, set the selector switch briefly to “R” (reverse).
Watch the manometer ––> 0 bar.
Wear safety goggles.
Only the person operating the machine may remove the pump unit.
POWER
1
2
R
A
ERROR
F
5
10
11
Plast Coat 430
POWER
R
A
ERROR
F
4
3
• Move selector switch (1) to “A” and set delivery volume controller (2) to „0“.
• Pull safety pin (3) to rear to release lock. Pull PC430 up by its frame (4) until the machine engages in the top position.
• Loosen the union nut on the pump tube using the special key (approx. a one-quarter turn)
• Remove nuts from locking pins (5). Fold up locking pins so that they remain in contact with magnets in handle.
• Set delivery volume controller (2) to 1 or 2.
• Firmly hold pump unit (6) with one hand. Move selector switch (1) to “R” position (reverse gear) and hold there. As soon as the pump unit (6) has released, move selector switch to “A” and remove pump unit.
• Disconnect mains plug.
• Loosen/unscrew pump pipe (8) from pump unit (6) using the special key provided.
• Remove stator (9) from pump pipe.
Cleaning the pump unit
Once the pump pipe has been removed from the pump unit, the pump housing (10) up to the seals can be cleaned with a jet of water and suitable bottle brush.
Thoroughly clean rotor (11), stator (9) and pump pipe (8) with water and a brush too if necessary.
Then spray rotor (11) and stator (9) with a suitable pump lubricant.
Keep the thread of the pump housing and the pump tube clean so that leaking after the assembly is avoided.
Mounting
Insert stator (9) in pump pipe (8) such that the journal sits in the largest recess.
Use special key to screw pump pipe back onto pump unit (6).
6
6
9
8
48
Plast Coat 430 GB
maIntenance
8.3 CLeANING tHe SPRAy LANCe
• Clean the texture tip.
• Use cleaning needles to clean the air holes in the texture tip.
• Use a bottle brush to clean the inside of the spray lance.
9.3 LONG PeRIODS OF NON-uSAGe
If the mortar spraying machine is not used for a longer period, it has to be cleaned thoroughly and protected against corrosion.
9
MAINteNANCe
Remove pump unit so that rotor cannot seize on stator.
ATTENTION! It is imperative that the machine be deenergized by unplugging the plug before all work and maintenance work. Otherwise there is a danger of short-circuiting!
Repairs may only be carried out by qualified personnel who dispose the corresponding training and experience. The device must be tested by a skilled electrician after every repair.
The mortar spraying machine is designed so that a minimum of care and maintenance is required. However, the following work has to be carried out and components checked regularly:
9.4
ROtOR RePLACeMeNt (FIG. 20)
• Loosen fixing screw (1) and remove old rotor (2).
• Fit new rotor with new fixing screw.
• Glue fixing screw with Loctite 243.
Note: use Loctite 243 only.
9.1 MeCHANICAL MAINteNANCe
• Keep the thread at the pump tube and pump housing clean and, if appropriate, seal.
• Check the seals at all the couplings and connecting pieces for leaks. If appropriate, replace worn seals.
• Check the following for damage before every usage:
- Mortar hose
- Power cable
- Control unit
- Remote control connection cable (if present)
• Check the suction system for leaks during every usage.
9.2 eLeCtRICAL MAINteNANCe
• The electrical drive and its ventilation slots must always be kept clean and may not be cleaned with water. Danger of short-circuits.
1
2
49
GB
elImInatIng faults
Plast Coat 430
10
eLIMINAtING FAuLtS malfunctIon
Mortar spraying machine not running.
Green operating light lights up
possIble cause
Delivery volume controller is set to „0“
elImInatIon
Increase delivery volume
Lance control cable not connected or damaged
Check control cable
Mortar spraying machine not running.
Green operating light not does not light up
Switched to remote control operation
(Switch 6 Fig. 3 in Position “II”) but remote control not connected
Connect a remote control or set switch (6 Fig. 3) to
Position “I”, in order to switch off operation with remote control.
Power supply missing.
- Plug in the power plug.
- Check the power cable for damage and replace, if necessary.
- Check the power supply.
Mortar spraying machine not running.
Red indicator light lights up
Mortar spraying machine cannot be switched on/off by means of the remote control.
Mortar spraying machine cannot rotate the rotor
Mortar spraying machine was overloaded/overheated.
Remote control not on.
Remote control line not connected or defect.
Rotor stuck in stator.
Pump was not lubricated with pump sliding means.
Mortar spraying machine builds up pressure in the mortar hose.
However, coating material does not arrive at the spray lance.
Coating material "plug" in the mortar hose. Mortar hose not prerinsed with cellulose paste.
Close material tap and disconnect mains plug.
Switch the mortar spraying machine on again after about 5 minutes.
Set selector switch to “A” and set switch (Fig. 3, 6) to position “II”, in order to activate remote control.
Connect remote control, check connections, check remote control line for damage.
Set the selector switch alternatively briefly to “F”
(forwards) – “R” (reverse).
Contact Wagner customer service if the problem cannot be resolved.
Depressurize the mortar hose – set the selector switch to “R” (reverse).
Pump the coating material back into the container.
the mortar hose must be pressureless.
Watch the manometer ––> 0 bar.
Wear safety goggles.
Decouple mortar hose and rinse with water hose.
When the plug has been removed, fill cellulose paste in the mortar hose. Couple the mortar hose back on.
50
Plast Coat 430 GB
elImInatIng faults malfunctIon
Coating material is suddenly not emitted during spraying.
possIble cause
Texture tip is clogged because of impurity in the coating material or because the granular size is too large.
elImInatIon
Switch the mortar spraying machine off.
Close the material cock at the spray lance.
Remove the texture tip and clean it.
Texture tip too small.
Coating material “plug” in the mortar hose. Mortar hose not prerinsed with cellulose paste.
Select a larger texture tip.
Rule of thumb: Granular size x 3 ––> Tip size
Depressurize the mortar hose – set the selector switch to “R” (reverse).
Pump the coating material back into the container.
Spray pattern is not clean and even.
the mortar hose must be pressureless.
Watch the manometer ––> 0 bar.
Wear safety goggles.
Decouple mortar hose and rinse with water hose.
When the plug has been removed, fill cellulose paste in the mortar hose. Couple the mortar hose back on.
No coating material in the container.
Pump has sucked in air.
Air ducts in the texture tip are partially closed with coating material.
Top up coating material in container and pump round until coating material exits without bubbles.
Attention:
Always top up with sufficient coating material.
Do not let the pump run dry. Pump overheats, resulting in a danger of „plugs“.
Switch the mortar spraying machine off.
Close the material tap at the spray lance.
Remove the texture tip. Clean the air ducts of the texture tip.
Air volume incorrectly set.
Poor mortar spraying machine cleaning
Change air volume setting.
Thoroughly clean mortar spraying machine
No coating material in the container.
Pump has sucked in air.
Top up coating material in container and pump round until coating material exits without bubbles.
Attention:
Always top up with sufficient coating material.
Do not let the pump run dry. Pump overheats, resulting in a danger of „plugs“.
51
GB
elImInatIng faults
Plast Coat 430
malfunctIon
Pressure at the manometer rises to more than 40 bars.
possIble cause
Viscosity of the coating material too high.
Mortar hose diameter too small.
elImInatIon
Dilute the coating material.
Mortar hose is too long.
Coating material “plug” in the mortar hose. Mortar hose not prerinsed with cellulose paste.
Use a mortar hose with a larger diameter.
Use a shorter mortar hose.
Depressurize the mortar hose – set the selector switch to “R” (reverse).
Pump the coating material back into the container.
Mortar spraying machine does not pump enough coating material.
Coating material is emitted at the inspection hole (1).
Convey capacity selected too low.
Mortar hose diameter too small.
Stator worn.
Texture tip too small.
The shaft seal that seals between the pump unit and the drive unit is worn.
the mortar hose must be pressureless.
Watch the manometer ––> 0 bar.
Wear safety goggles.
Decouple mortar hose and rinse with water hose.
When the plug has been removed, fill cellulose paste in the mortar hose. Couple the mortar hose back on.
Set the volume regulator higher.
Use a mortar hose with a larger diameter.
Mount a new stator, if necessary, also a new rotor.
Attention: Spray on pump sliding means.
Select a larger texture tip.
Rule of thumb: Granular size x 3 ––> Tip size
Stop work immediately because otherwise coating material may enter the drive and result in a defect.
Clean machine and contact Wagner customer service.
1
If the defect is not caused by one of the above-mentioned faults, have the defect eliminated by the WAGNER customer service.
52
Plast Coat 430 GB
spare parts lIst for plastcoat 430
11
SPARe PARtS LISt FOR PLAStCOAt 430
Item orDer no.
DesIgnatIon
1
2
3
2311 768
2309 572
2312 306
Grab handle (1)
Flow switch, complete
(pneumatic version only)
Rotor and fixing screw
4 2304 989 Rubber seal
1
5
6
7
8
9
Item orDer no.
DesIgnatIon
2312 304
0342 314
2304 954
2312 305
2308 535
Pipe bend, complete
Fix coupling seal M 27
Stator
Suction tube, complete
Special key
2
5
7
8
3
4
6
9
53
GB
spare parts lIst of carrIage
3
4
Item
1
2
12
SPARe PARtS LISt OF CARRIAGe orDer no.
2304 966
2312 303
9990 866
2309 787
DesIgnatIon
Locking pin
Wheel and wheel cap (1)
Rubber cover (1)
Protective cap (1)
Plast Coat 430
1
2
4
3
54
Plast Coat 430 GB
spare parts lIst of spray lance
13
SPARe PARtS LISt – SPRAy LANCe WItH AutOMAtIC CONtROL
3
4
1
2
5
6
7
Item part no.
0348 241
0348 904
0348 923
9910 208
9920 102
0348 243
3051 679
0348 354
0348 921
0348 942
0348 355
0268 779
0348 915
0268 780
0348 916
0268 781
0348 917
0268 782
0342 327
20
DesIgnatIon
Spray lance with automatic control
Extension kit 500 mm long
(material pipe and air pipe)
Extension kit 800 mm long
(material pipe and air pipe)
Hexagon nut M8 DIN 985
Washer 8.4 DIN 433
Lever
O-ring 35 x 2
Air pipe 100 mm long
Air pipe 800 mm long
Air pipe 500 mm long
Nozzle head
Texture tip 4
Texture tip 5
Texture tip 6
Texture tip 7
Texture tip 8 (standard)
Texture tip 9
Texture tip 10
Texture tip 12
1
2
3 4
20
21
22
15
16
17
18
19
11
12
13
14
Item part no.
8
9
10
0342 350
0342 351
0348 346
0348 922
0348 943
9902 309
0348 460
0348 216
0348 244
3105 540
0348 461
9920 104
0268 338
9983 237
9983 238
0342 313
9991 112
0268 604
DesIgnatIon
Sealing washer
Union nut
Material pipe 100 mm long
Material pipe 800 mm long
Material pipe 500 mm long
Pan head tapping screw 4.2 x 16
Cover
Cable
Connection sleeve
O-ring 26 x 2
Stop
Washer 4.3
Ball tap
Double nipple 3/4 in – 1 in
Double nipple 3/4 in – round thread 32 x 1/8 in
Fix nipple connection V 27*
Ball tap*
Air hose*
* Loctite 222
19
18
11
17
16
5
4
6
7
15
8
9
14
13
22
12
11
21
10
55
GB
spare parts lIst of spray lance
Plast Coat 430
14
SPARe PARtS LISt – PNeuMAtIC SPRAy LANCe
Item
9
12
part no.
2310 475
2312 568
2312 570
DesIgnatIon
Spray lance complete
(pos. 1-8,10-12)
Air hose *
Union nut
Item
13
part no.
2314 215
2314 216
2314 217
2314 218
2314 219
2315 346
2315 347
2315 348
* Glue with Loctite 243
DesIgnatIon
Texture tip blue (3mm)
Texture tip red (4mm)
Texture tip yellow (5mm)
Texture tip black (6mm)
Texture tip green (7mm)
Texture tip (8mm)
Texture tip (10mm)
Texture tip (12mm)
7
12
13
1
6
5
4
2
3
8
9
10
11
56
Plast Coat 430 GB
plastcoat 430 accessorIes
15
PLAStCOAt 430 ACCeSSORIeS
Item orDer no.
DesIgnatIon
1
2
0348 241 Automatic spray lance
Texture tips for automatic spray lance 0348241:
0268 779 Texture tip 4
0348 915
0268 780
0348 916
0268 781
0348 917
0268 782
0342 327
0268 905
Texture tip 5
Texture tip 6
Texture tip 7
Texture tip 8 (standard)
Texture tip 9
Texture tip 10
Texture tip 12
Texture tip set 4, 6, 8, 10
3
4
2310 475 Pneumatic spray lance
Texture tips for pneumatic spray lance 2310475
2314 215
2314 216
2314 217
2314 218
2314 219
2315 346
2315 347
2315 348
0342 916
Texture tip blue (3mm)
Texture tip red (4mm)
Texture tip yellow (5mm)
Texture tip black (6mm)
Texture tip green (7mm)
Texture tip (8mm)
Texture tip (10mm)
Texture tip (12mm)
Cleaning needle 5
6
7
8
0342 330
0342 331
0342 329
9992 824
9 0342 215
10 0342 241
Hose holder
Cleaning adapter M 27 – GK
0348 948 Cleaning adapter M 35 – GK
11 Mortar hose (including air hose and control cable) for automatic spray lance 0348241
2317 758
Cleaning ball for DN 19 mm
Cleaning ball for DN 25/27 mm
Bottle brush for cleaning the inside of the outlet unit and spray lance
Pump sliding means 500 ml
0342 706
0348 930
Mortar hose DN 19 – 2 m,
Connection V 27 – round thread
32 x 1/8
Mortar hose DN 19 – 10 m,
Connection V 27
Mortar hose DN 19 – 20 m,
Connection V 27
0348 912 Mortar hose DN 27 – 10 m,
Connection V 27
Item orDer no.
DesIgnatIon
0348 946 Mortar hose DN 35 – 13,3 m,
Connection V 27
12 0342 314
0342 736
Fix coupling seal M 27
13 Mortar hose (including air hose) for pneumatic spray lance 2310475
Mortar hose DN 19 – 10 m,
Connection V 27 – M 27
0342 737 Mortar hose DN 27– 10 m,
Connection V 27 – M 27
2316 304
14
15
2311 632
0342 912
0268 726
16 2311 921
Mortar hose DN 19 – 2 m,
Connection V 27 – round thread 32 x 1/8
Mortar hose DN 25 – 10 m,
Connection V 27 – M 27
Rendering lance 200 U
Rendering tip set 14, 16, 18
Compressor VKM 592, 230 V~, 50 Hz, suction volume 590 l/min
17 2309 956
2309 960
Large volume container 100 litres incl. lid
Large volume container 100 litres incl. lid and bag support with pressing roller
18 2312 159 Connection kit for large volume container
19 2308 417 Remote control
20 2309 961 Remote control extension cable 15m
(no picture)
21 2311 692
22
23
2312 136
0348 960
Control cable for automatic spray lance 14 m (no picture)
Lubricant for mortar hose (Metylan wallpaper paste) 125g (no picture)
Ceiling spray lance
57
GB
plastcoat 430 accessorIes IllustratIon
PlastCoat 430 Accessories illustration
1 2
Plast Coat 430
3 4 5 6 7
8
9 10
16
17
11
18
14
15
12
19
13
12
23
58
Plast Coat 430 GB
test / DIsposal / guarantee DeclaratIon
teStING OF tHe MORtAR SPRAyING MACHINe
For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely.
In the case of unused devices, the check can be postponed until they are next started up.
All (potentially deviating) national inspection and maintenance regulations must also be observed.
If you have any questions, please contact the customer service team at Wagner.
NOte ON DISPOSAL
In accordance with European Directive 2002/96/EC on the disposal of waste electrical equipment and its implementation in national law, this product may not be disposed of with the household refuse, but must rather be recycled in an environmentally correct manner.
Your waste WAGNER device will be taken back by us or our representatives and disposed of environmentally correctly.
Please contact one of our service points or one of our representatives or us directly to this purpose.
IMPORtANt INFORMAtION ON PRODuCt LIABILIty
An EU directive valid since 01.01.1990 specifies that the manufacturer is only liable for his products if all the parts originate from the manufactured or are approved by him, and if the units are mounted and operated properly. If accessories or spare parts from third parties are used, liability can be partially or completely inapplicable. In extreme cases the responsible authorities can prohibit the use of the entire unit (German industrial employer's liability insurance association and factory inspectorate).
With original WAGNER accessories and spare parts, compliance with all safety regulations is guaranteed.
GuARANtee DeCLARAtION
(Status 01.02.2009)
1. Scope of guarantee
All Wagner professional colour application devices (hereafter referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as “customer”) who have purchased the product in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www.wagner-group.com/profi-guarantee.
The buyer’s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee.
We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property.
2. Guarantee period and registration
The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months.
Systems driven by petrol or air are also guaranteed for a 12 month period.
The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative.
For all products bought in authorised specialist shops from
01.02.2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop.
Registration can be completed on the Internet under www.wagner-group.com/profi-guarantee.
The guarantee certificate is valid as confirmation, as is the original purchase document that carries the date of the purchase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration.
When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed.
Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be enforced.
59
GB
guarantee DeclaratIon
Plast Coat 430
3. Handling
If defects can be seen in the materials, processing or performance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks.
The authorised specialist shop that delivered the device is entitled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instructions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guarantee certificate must be included.
The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer.
4. exclusion of guarantee
Guarantee claims cannot be considered
-
-
-
-
-
-
-
for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-carrying housing components, filters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation. in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, over-operation or defective servicing or care and/or cleaning.
for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts. for products to which modifications or additions have been carried out. for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised persons. for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device. for products that have been partially or fully taken apart.
5. Additional regulations.
The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS,
Australia and are used within the reference country.
If the check shows that the case is not a guarantee case, repairs are carried out at the expense of the buyer.
The above regulations manage the legal relationship to us concludingly. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application.
Claims for liability for defects to the specialist trader remain unaffected.
German law applies to this guarantee. The contractual language is German. In the event that the meaning of the German and a foreign text of this guarantee deviate from one another, the meaning of the German text has priority.
J. Wagner GmbH
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany
J. WAGNER GmbH
Subject to modifications · Printed in Germany
60
Plast Coat 430 d
119
Plast Coat 430 euROPA-SeRVICeNetz / euROPeAN SeRVICe NetWORk / RéSeAu De SeRVICe APRèS-VeNte eN euROPe
Rete DI ASSISteNzA euROPeA / euROPA – SeRVICeNetWeRk
A J. Wagner Ges.m.b.H.
Ottogasse 2/20
2333 Leopoldsdorf
Österreich
Tel. +43/ 2235 / 44 158
Telefax +43/ 2235 / 44 163 offi [email protected]
B Wagner Spraytech Benelux b.v.
Veilinglaan 56
1861 Meise-Wolvertem
Belgium
Tel. +32/2/269 46 75
Telefax +32/2/269 78 45 [email protected]
CH Wagner International AG
Industriestrasse 22
9450 Altstätten
Schweiz
Tel. +41/71 / 7 57 22 11
Telefax +41/71 / 7 57 22 22 [email protected]
D J. Wagner GmbH
Otto-Lilienthal-Straße 18
D-88677 Markdorf
Postfach 11 20
D-88669 Markdorf
Deutschland
Tel.: +49 / 75 44 / 505 -1664
Fax: +49 / 75 44 / 505 -1155 [email protected]
www.wagner-group.com
Dk Wagner Spraytech
Scandinavia A/S
Helgeshøj Allé 28
2630 Taastrup
Denmark
Tel. +45/43/ 27 18 18
Telefax +45/43/ 43 05 28 [email protected]
e Wagner Spraytech Iberica S.A.
P.O. Box 132, Crta. N-340
08750 Molins de Rey
Barcelona / Espania
Tel. +34/93/6800028
Telefax +34/93/66800555 [email protected]
F J. Wagner France S.a.r.l
Parc de Gutenberg - Bâtiment F 8
8 voie la Cardon,
91127 Palaiseau Cedex
France
Tel. +33/1/825 011 111
Telefax +33/1/698 172 57 [email protected]
Cz Wagner, spol. s r.o.
Nedasovská str. 345
155 21 Praha 5 -Zlicín
Czechia
Tel. +42/ 2 / 579 50 412
Telefax +42/ 2 / 579 51 052 [email protected]
GB Wagner Spraytech (UK) Limited
The Coach House
2 Main Road
Middleton Cheney OX17 2ND
Great Britain
UK-Helpline 0844 335 0517
5 p per minute (landline)
I Wagner Colora
Via Fermi, 3
20040 Burago di Molgora (MI)
Italia
Tel. +39/ 039 / 625 021
Telefax +39/ 039 / 685 18 00 [email protected]
NL Wagner Spraytech Benelux b.v.
Zonneban 10,
3542 EC Utrecht
Netherlands
Tel. +31/ 30/241 41 55
Telefax +31/ 30/241 17 87 [email protected]
S Wagner Spraytech
Scandinavia A/S
Helgeshøj Allé 28
2630 Taastrup
Denmark
Tel. +45/43/ 21 18 18
Telefax +45/43/ 43 05 28 [email protected]
www.wagner-group.com
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Table of contents
- 4 SAFety ReGuLAtIONS
- 6 MORtAR SPRAyING MACHINe PLAStCOAt
- 6 PlastCoat
- 6 2.2 Processible coating materials
- 6 3 teCHNICAL DAtA
- 7 4 exPLANAtORy DIAGRAM FOR PLAStCOAt
- 8 4.1 Operating elements and displays on device
- 9 4.2 Drive
- 9 4.3 Compressor (accessory)
- 9 4.4 Mortar hose for pneumatic spray lance
- 9 4.5 Pneumatic spray lance
- 10 4.6 Mortar hose for automatic spray lance
- 10 4.7 Automatic spray lance
- 11 5 tRANSPORtAtION
- 11 5.1 Moving
- 11 5.2 Transportation in vehicle
- 12 COMMISSIONING
- 12 6.1 Installation location
- 12 6.2 Initial starting-up
- 12 6.2.1 Scope of supply
- 12 6.2.2 Assembly
- 13 6.3 Connecting the mortar hose
- 13 6.4 Compressor (accessory)
- 13 6.5 Connecting the spray lance
- 14 6.6 Remote control (accessory)
- 14 6.6.1 Remote control assembly
- 15 6.7 Preparing the mortar spraying machine
- 16 6.8 Beginning of the spraying process
- 16 6.9 End of the spraying process
- 17 APPLICAtION teCHNIQue
- 17 7.1 Spraying technique
- 17 SHuttING DOWN AND CLeANING
- 17 8.1 Cleaning the mortar hose
- 17 8.2 Cleaning the device and replacing the stator
- 19 8.3 Cleaning the spray lance
- 19 MAINteNANCe
- 19 9.1 Mechanical maintenance
- 19 9.2 Electrical maintenance
- 19 9.3 Long periods of non-usage
- 19 9.4 Rotor replacement
- 20 10 eLIMINAtING FAuLtS
- 23 11 SPARe PARtS LISt FOR PLAStCOAt
- 24 12 SPARe PARtS LISt OF CARRIAGe
- 25 WItH AutOMAtIC CONtROL
- 27 15 PLAStCOAt 430 ACCeSSORIeS
- 29 Testing of the mortar spraying machine
- 29 Note on disposal
- 29 Important information on product liability
- 29 Guarantee declaration