ASI Doors 109LP High Speed Rigid Panel Roll-Up Door OWNER'S MANUAL

HIGH SPEED RIGID PANEL ROLL‐UP DOORS
OWNER’S MANUAL
MODELS
109LP
D IRECT D RIVE
(D OORS
SHIPPED PRIOR TO
A PRIL 2017)
Do not install, operate or service this product unless you have read and understand the Safety Practices,
Warnings, Installation and Operating Instructions contained in this manual. Failure to do so could result in
property damage, death or serious injury.
© 2017, ASI Doors, Inc.
1-800-558-7068
www.asidoors.com
Manual Part number: 17B071-170316
GENERAL INFORMATION
Safety Practices
109LP Direct Drive
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in property damage.
NOTE explains general information.
Page
2
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
GENERAL INFORMATION
Safety Practices Continued
109 LP Direct Drive
Read these safety practices before installing, operating or servicing the door. Failure to follow these safety
practices could result in property damage, death or serious injury.
READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE
OPERATING THE DOOR. If you do not understand the instructions, ask your supervisor to teach you how to use
the door.
1. Do not operate the door while under the influence of drugs or alcohol.
2. Do not use the door if it looks broken or does not seem to work properly. Advise your
supervisor at once.
3. Stay clear of the door when it is moving.
4. Keep hands, feet and head clear of the door at all times.
5. Do not operate the door with equipment, material or people directly inside door opening.
6. Disconnect power before performing any electrical or mechanical service, cleaning or other
maintenance on the door. OSHA requires disconnect to be properly tagged and locked out
during all maintenance or service of equipment. With the power supply disconnected, always
verify using a volt meter.
7. All electrical troubleshooting or service must be completed by a qualified electrician or
service person and must meet all applicable local, state, federal, international and other
governing agency codes.
8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do
not place fingers or uninsulated tools inside the control box. Touching wires or other parts
inside the enclosure may cause electrical shock, serious injury or death.
9. It is your responsibility to keep all warning labels and instructional literature legible, intact
and kept with the door. Replacement labels and literature are available from ASI Doors, Inc.
or its representatives.
10. If you have any questions, contact your supervisor or your local ASI Doors, Inc. representative
for assistance.
11. Train all service and personnel using or near door on intended use(s) and operation of the
door.
12. Failure to operate the door as intended, as described, or heed any warning may result in
equipment damage, property damage, serious bodily injury or death.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page
3
GENERAL INFORMATION
109LP Direct Drive
ASI Doors, Inc. Warranty Policy
ASI Doors, Inc. (herein called "ASI") warrants solely for the benefit of its customer that each door system
manufactured by ASI (each a "Door System") will be free from defects in material and manufacture for a
period of one (1) year from the date of original shipment by ASI. The foregoing limited warranty shall not
apply to defects which result from improper installation, abuse, misuse, alteration, modification or failure
to maintain the Door System in accordance with the ASI Owner's Manual. Periodic lubrication and
adjustment of the Door System as described in the ASI Owner's Manual are the sole responsibility of the
customer. All claims for defects must be made to ASI within thirty (30) days after the defect is discovered
or should, with reasonable care, have been discovered. THE FOREGOING LIMITED WARRANTY
CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI WITH RESPECT TO THE DOOR SYSTEM. ASI
EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR WARRANTIES—WHETHER EXPRESS,
IMPLIED, OR STATUTORY—INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer
within the one (1) year warranty period, ASI will, at the option of ASI, either repair or replace any defective
equipment or parts free of charge, and pay the reasonable labor costs to repair or replace the defective
equipment or parts. The remedy of repair or replacement shall be the exclusive and sole remedy for any
breach of the foregoing limited warranty.
ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLARY
OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST
PROFITS, ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER
CAUSE WHATSOEVER, WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON
BREACH OF WARRANTY (EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT
LIABILITY OR ANY OTHER THEORY OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE
POSSIBILITY THEREOF, AND REGARDLESS OF ANY ADVISE OR REPRESENTATION THAT MAY
HAVE BEEN RENDERED BY ASI CONCERNING THE SALE OR USE OF THE DOOR SYSTEM.
At ASI's request, customer shall return to ASI for inspection any Door System for which a warranty claim has
been made, F.O.B. ASI's facility with freight prepaid. The customer is responsible for any removal costs.
The customer shall comply with the following procedures in filing a warranty claim with ASI:
1. Notify ASI of any and all defects in writing. ASI will review the warranty request and issue a Returns Goods
Authorization (RGA) form if the defective parts need to be returned to ASI for inspection and verification.
The RGA form must accompany any materials returned for warranty consideration.
2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the Door
System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.
3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of
the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will
not accept any labor charges unless previously approved by ASI and accompanied by the ASI purchase
order number.
4. The ASI extended warranty coverage for hydraulic components does not cover reimbursement of labor
charges for the diagnosis or replacement of hydraulic components. Warranty reimbursement is limited to
credit for replacement parts purchased from ASI.
The customer must file a claim with the shipper for any damage and/or losses that may occur during transit.
Installation hardware and start up of the Door System equipment is the responsibility of the installation
contractor. Periodic adjustments and normal maintenance are the responsibility of the customer.
Page
4
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
GENERAL INFORMATION
Marathon Rigid Panel Roll-Up Doors
General Information
Begins on Page
Safety Practices
Page
Warranty Policy
Page
Crates and Contents
Page
Replacement Parts
2
2
4
6
Installation
Begins on Page
Side Frame Assembly
Page
Curtain and Drum Assembly Page
Operator Set-Up
Page
Reversing Photo-Eyes
Page
Curtain Sound Reduction
Page
Electrical Schematics
Page
Electrical Controls
Page
PLC Inputs
Page
PLC Outputs
Page
Other Electrical Functions
Page
Door Layout
Page
Electrical Start-Up
Page
Warning Labels
Page
109 LP Direct Drive
7
7
8
11
13
14
16
18
22
24
26
27
28
35
Begins on Page
Instructions for Ordering
Page
Door Identification
Page
ID Tag Location
Page
40
40
41
41
Parts Section
End Caps
Barrel and Curtain Assembly
Cutrain Assembly Options
Window Slat Assemblies
End Stop Plates
Bottom Slat Assembly
Face Frame Assemblies
Operator Assembly
Drive Options
Shroud Options
Control Panel Assembly
Power Boost Box
42
43
44
45
46
47
48
52
54
56
58
64
66
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Maintenance
Begins on Page
Preventative Maintenance
Page
Preventative Daily & Monthly Page
Preventative Quarterly
Page
Troubleshooting
Page
36
36
37
38
39
Do not install, operate or service this product unless you have read and understand the Safety Practices,
Warnings and Installation and Operating Instructions contained in this manual. Failure to do so could result in
property damage, death or serious injury.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page
5
GENERAL INFORMATION
109LP Direct Drive
Crates and Contents
Figure 1: Crates and Contents
Upon receipt of the shipment, check that you have received the correct
number of pieces as shown (Figure 1). Shipping crate will contain the side
frame assembly and top support tube, the curtain and barrel assembly, the
loose parts box, the operator assembly, and the control box. For your protection, note any damages or shortages on the carrier’s bill of lading before
signing the bill for receipt.
Loose Parts Box Contents
Description
Installation Instructions
Sales Drawing
Warning Nameplate Assembly
The installation of this door will require at least a two man crew and a fork
Chain Hoist Wall Clip
lift. Select a fork lift with lifting height based upon the height of the door plus Photo-eye Bracket
a minimum additional two feet.
Photo-eye, Transmitter
Photo-eye, Reciever
Lubricant, Anti-Sieze
Manual/Auto Ext. Cord 10 Meter
NOTE
Chain Extension, 2 Meter
as
Because of variances in the construction of walls on which the door will
Coil Cord
be mounted, fasteners are not supplied. For proper anchoring of the
Misc. Hardware Bag
Roll of Sound Reduction Material
door, we recommend the use of thru-bolts. DO NOT remove door sec-
Qty.
1
1
2
1
2
2
2
1
1
Req
1
1
50’
tions from crate until you encounter the step in which they are to be
installed.
NOTE
Unless specifically called out as “Provided by ASI”, installer is to provide
all necessary mounting hardware, anchors, inserts, hangers, supports
and equipment needed to install door in accordance with final shop drawings and manufacturer’s instructions.
Page
6
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Side Frame Assembly
109 LP Direct Drive
OPERATOR
MOUNTS
Improper installation of anchoring devices, installation into
aged or unsound concrete or mounting to a non-plumb wall
without proper shimming could result in premature product
wear or product failure. Failure to properly install equipment
could result in property damage, bodily injury or death.
1
Familiarize yourself with the sales drawing included in the
parts box and this installation book. Where possible, we
have shipped parts or sections assembled. Some disassembly may be necessary prior to installation.
NOTE
Check the sales drawing to see if the door operator is right or
left hand mounted. If the door operator is left hand mounted,
the door operator will be mounted opposite than that in
Figure 2.
2
3
Open crate with side frames. Lay these parts in front of
opening.
Position the left and right side frame assemblies against
the wall. Secure one side of frame to wall (Figures 2 & 3).
Check plumb of this piece, and when plumb, tack or bolt
at base. Now check width between ends of the Aluminum
Side Guides at 3 locations, bottom, center, and top
(dimension should be W.I.C. + 1.00", Figure 3). Check
square and adjust if necessary. This assembly must be
plumb, square and true.
CHECK WIDTH AT TOP,
CENTER, AND BOTTOM
SHOULD BE WIC + 1.00"
SIDE FRAMES
Figure 2: Check Plumb, Square, and Width when
mounting Side Frames to wall.
Check width between ends of Aluminum Side Guides
at 3 places: Bottom, Center, and Top of frame. Width
measurement should be WIC + 1.00”
WELD LOCATIONS
FOR STRUCTURAL
WALL CONSTRUCTION
WIC + 1.00"
TO ALUMINUM
SIDE GUIDES
ALUMINUM
SIDE GUIDES
MASONRY ANCHORS
(SUPPLIED BY OTHERS)
OPTIONAL
MASONRY MOUNT CLIPS
FOR MASONRY WALLS
Figure 3: Side Frame Detail.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page
7
INSTALLATION
109LP Direct Drive
Curtain and Drum Assembly
Do not lift people with the fork lift, or climb ladders while the
operator assembly is being lifted. If operator falls during lifting, it could hit ladders and/or people causing serious injury
or death.
Be careful to keep barrel level after operator is attached to
barrel shaft. Extra weight of operator will shift center of gravity of entire assembly. Support barrel assembly at all times to
keep it level. If barrel is allowed to tip, the operator could fall
off barrel shaft, resulting in property damage or personal
injury.
Secure the operator before lifting so it cannot slide off of
barrel shaft. Make sure load is properly centered and level
before lifting. DO NOT stand beneath operator while hoisting.
Failure to do so could result in property damage, bodily injury
or death.
1
Note positions of Drive Shaft Components as shown in
figures 5 & 6. Right hand drive is shown. For left hand
drives, component locations will be opposite of locations
shown.
Figure 4: Curtain/Drum Assembly.
CURTAIN / DRUM
ASSEMBLY
CURTAIN / DRUM
ASSEMBLY
SHAFT
KEY
SHAFT
SHAFT
COLLAR
SHAFT
COLLAR
PILLOW
BLOCK
PILLOW
BLOCK
OPERATOR
Figure 5: Drive Shaft Components.
Page
8
Figure 6: Drive Shaft Component Detail.
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Curtain and Drum Assembly Continued
2
3
4
5
6
Using a hoist and sling, raise the curtain/drum assembly up and insert Drive Motor on shaft of Curtain /
Drum assembly. The curtain/drum should be hoisted
with slings (Figure 7) or with a fork lift. Protect the
curtain and electric edge from damage using shielding or packing between curtain and forks while lifting
or carrying.
Slowly rotate either drive shaft or operator until the
key aligns with operator key way, then slide together
so key way is fully engaged.
Prepare to lift combined curtain/drum and operator
assembly up onto the frame.
Before lifting the curtain/drum and operator assembly,
loosen but do not remove the set screws on idler end
pillow block bearing only to permit alignment to side
frames when assembly is in position (Figure 8).
Note: You may also install operator after Curtain /
Drum assembly is mounted.
DRIVE MOUNT
BRACKET
109 LP Direct Drive
Figure 7: Using Sling to lift Curtain/Drum Assembly.
OPERATOR & MOUNTING
BRACKET ASSEMBLY
CURTAIN / DRUM
ASSEMBLY
BEARING MOUNT
ASSEMBLY
PILLOW
BLOCK
IDLER SIDE
MOUNT
DRIVE SIDE
MOUNT
SHIM
DRIVE SIDE
FACE FRAME
IDLER SIDE
FACE FRAME
Manual Part Number: 17B071-170316
Figure 8: Assembly of Operator and Curtain/Drum.
©2017 ASI Doors, Inc.
1-800-558-7068
Page
9
INSTALLATION
109LP Direct Drive
7
8
9
10
11
12
13
14
15
Curtain and Drum Assembly Continued
Opening Height Barrel Centerline
(Feet)
“X” DIm (Inches)
Remove the two 1/2" Nuts, Lock Washers and Flat Washers from
the studs at the top of each side frame (Figure 10). (Nuts and
Washers are shipped with frame, not in loose parts box.)
Lift and position curtain/drum/operator assembly on side frames.
Replace 1/2" Nuts, Lock Washers and Flat Washers on the studs
through Pillow Block Bearings and tighten (Figure 8 & 10).
Remove Take-Up Frame Locking Hardware to allow for drum positioning.
Adjust Barrel centerline position according to correct door height
per figure 9 (This dimension is from the back surface of the steel
mounting angle, not wall surface).
Re-attach Take-Up Frame Locking Hardware removed in step # 10.
Tighten set screws loosened in (Page 9, Figure 8).
Center the curtain to fit evenly into the side frame rails. The curtain
should not contact the side plates (Figure 11).
Align the mounting bracket between the side frame gussets and
slide the operator until the holes in the gussets and mounting brackets line up.
6-7
9-1/2
8-9
10
10-11
10-1/2
12-13
10-3/4
14-15
11-1/4
16-17
11-3/4
18-19
12
20-21
12-3/8
22
12-5/8
Figure 9: Barrel Centerline Location.
SEE CHART - "X" DIMENSION
1/2" NUTS,
LOCK WASHERS,
AND FLAT WASHERS
ROTATE
TO MOVE
BARREL
IN OR OUT
BACK ANGLE
ENTERING
SIDE FRAME
RAILS
Figure 11: Curtain Alignment.
Figure 10: Drum Position.
Take-up Frame
Locking Hardware
Figure 12: Mounting of Operator.
Page 10
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Operator Setup
1
2
109 LP Direct Drive
Secure the operator to the mount on the side frame using the
hardware supplied (See Figure 12).
Mount the chain lock bracket (packed in hardware bag in loose
parts box) to the wall so that the slotted opening on the bracket
is positioned as shown in Figure 13 & 15.
Improper installation of anchoring devices, installation into aged or
unsound concrete or mounting to a non-plumb wall without proper
shimming could result in premature product wear or product failure.
Failure to properly install equipment could result in property damage, bodily injury or death.
3
4
To allow switching of manual operation of door from ground
level, manual operation cord extensions need to be installed
(found in loose parts box) see Figure 14.
Retrieve (1) Cable Clamp and (1) 1/4”-20 x .875” machine screw
from loose parts box. Install Cable Clamp in threaded hole in
outside face of Side Frame, and route coil cord through clamp
so cord does not interfere with door operation. Use threaded
hole closest to center of opening height as shown.
OPERATOR
AUTOMATIC
OPERATION
ENGAGE/
DISENGAGE
CORDS
MANUAL
OPERATION
CHAIN
CABLE CLAMP FOR
COIL CORD
CHAIN
LOCK
BRACKET
48"
MOUNTING
HEIGHT
RECOMMENDED
SIDE
FRAME
Figure 13: Bracket Mounting..
Figure 15: Chain Lock Bracket # 13B1773NN .
Figure 14: Manual Operation Pull Cords.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 11
INSTALLATION
Operator Setup Continued
109LP Direct Drive
End Stop Plate Installation
1
2
3
4
5
Remove the Stop Plate from the top end of the idler
side face frame and set aside (Figure 16).
To release door from the Automatic Operation mode
pull on the RED handle (1) from the engage/disengage mechanism (See Figure 14).
Move the door up and down by pulling on the manual
chain fall (2). Chain should be held at all times while
in the manual mode.
To return to the Automatic Operation mode pull on the
GREEN handle (3) from the engage/disengage mechanism.
Reattach the Stop Plate and adjust vertical position as
needed.
NOTE
The Stop Plate is used as a safety stop only!
To avoid damage to the curtain, the Stop Plate must
not contact the curtain during normal operation.
Check to ensure that the Stop Plate is positioned to
make contact with the top of the reversing edge
retainer rail only.
CURTAIN ALIGNMENT: MANUALLY lower the curtain
EXACTLY HALFWAY DOWN the opening (half closed).
Check alignment of the curtain between the side
frames.Curtain should be equal on both sides within the
track. If not, manually lower the door to the completely
closed position.
The entire curtain can be moved sideways on the drum
by slightly loosening the flat head socket screws on the
barrel. Using a pry bar, gently slide the top slat into the
proper position and retighten the socket head screws
(Figure 18). Return curtain to halfway position.
Figure 17: Curtain Alignment.
Adjust
Vertical
Position
END STOP
STOP PLATE
END
PLATE
INSTALLED
IDLER
INSTALLEDONON
IDLER
SIDE FRAME
SIDE
FRAMEONLY
ONLY
CURTAIN
ATTACHMENT
SCREWS
Figure 16: Mounting of Stop Plate
Page 12
Figure 18: Curtain Attachment.
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Reversing Photo-Eyes
1
2
3
4
5
6
7
109 LP Direct Drive
The first two sets of photo-eyes should be mounted
with the receivers being mounted nearest the control
panel. Mount the first set of transmitters & receivers
using the supplied hardware (figure 19). Mount the
second set of transmitters & receivers to the existing
side frames using supplied hardware.
If any additional sets of photo-eyes are provided they
should be mounted with transmitters being
mounted nearest the control panel. The
receivers on this set will be provided with longer
cables.
Run cabling from all Photo-eyes to the ASI control
panel.
Make the electrical connections as shown on the
electric schematic supplied with the door.
Loosen the screws on the Photo-eye transmitter and
receiver brackets. Adjust the Photo-eye transmitter until it is aligned with the receiver. Tighten
screws. A status indicating light will be lit on the
amplifier when the transmitter and receiver are
aligned.
While operating the door to close, interrupt the beam
for each set of Photo-eye sensors. The door should
stop and reverse it’s direction to fully open. Repeat
the alignment procedure described above for each set
of Photo-eyes until the desired door operation is
achieved.
Test this operation daily. If the Photo-eye sensors do
not function as described in Step 5, take door out of
service until repairs are made.
Run conduit and cables into the bottom or side of the
Control Box only! Drilling through the top of the
Control Box enclosure will void the warranty.
Improper installation of anchoring devices, installation
into aged or unsound concrete or mounting to a nonplumb wall without proper shimming could result in
premature product wear or product failure. Failure to
properly install equipment could result in property
damage, bodily injury or death.
Figure 19: Photo-eye Transmitter/Receiver placement.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 13
INSTALLATION
Curtain Sound Reduction
APPROXIMATELY
CLEAR ++ 8”8"
APPROXIMATELYHEIGHT
HEIGHTIN
IN CLEAR
8” APPROX
8"
APPROX
ABOVE OPENING
ABOVE
OPENING
HEIGHT
HEIGHT
109LP Direct Drive
APPROX18"-24"
18”-24”
APPROX
BETWEEN
BETWEEN
WINDOWPUNCHES
PUNCHES
WINDOW
APPROX
APPROX18”-24”
18"-24"
BETWEEN
BETWEEN
WINDOW
WINDOWPUNCHES
PUNCHES
APPROX
DOOR
APPROX CENTER
CENTER OF
OF DOOR
BETWEEN WINDOW
WINDOW PUNCHES)
PUNCHES
(BETWEEN
WIC
EQUAL TO
TO16’
16'0”0"
WICLESS
LESSTHAN
THAN OR
OR EQUAL
Figure 20: Sound Reduction, WIC <= 16’.
•
•
•
•
•
Page 14
Installation on Doors having a WIC of 16 Ft. or less:.
Installation MUST be done when door is in the closed position.
Cut strips into 3 equal strip lengths (approx. HIC + 8”).
Mark a vertical chalk line, approx. 18” -24” from each edge of the door. If the door is
equipped with punched windows, locate line between windows.
Mark another vertical chalk line, in the approx. center of the door. If the door is equipped with
punched windows, locate line between windows.
Start from the bottom and attach material to curtain.
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
109 LP Direct Drive
APPROXIMATELY HEIGHT
HEIGHT ININCLEAR
+ 8"+ 8”
APPROXIMATELY
CLEAR
8” APPROX
8"
APPROX
ABOVE OPENING
ABOVE
OPENING
HEIGHT
HEIGHT
Curtain Sound Reduction Continued
APPROX18”-24”
18"-24"
APPROX
BETWEEN
BETWEEN
WINDOW
WINDOW PUNCHES
PUNCHES
APPROX 18"-24"
18”-24”
APPROX
BETWEEN
BETWEEN
WINDOW
PUNCHES
WINDOW PUNCHES
APPROX 11/3
DOOR(WIC)
WIC
APPROX
3 DOOR
(BETWEEN WINDOW
WINDOW PUNCHES)
BETWEEN
PUNCHES
APPROX 11/3
DOOR(WIC)
WIC
APPROX
3 DOOR
(BETWEENWINDOW
WINDOW PUNCHES
PUNCHES)
BETWEEN
WICGREATER
GREATER THAN
WIC
THAN16’
16'0”0"
Figure 21: Sound Reduction, WIC > 16’.
Installation on Doors having a WIC greater than 16 Ft..
•
•
•
•
•
Installation MUST be done when door is in the closed position.
Cut strips into 4 equal strip lengths (approx. HIC + 8”).
Mark a vertical chalk line, approx. 18” -24” from each edge of the door. If the door is
equipped with punched windows, locate line between windows.
Mark a vertical chalk line, approx. 1/3 the door width from each edge of the door. If the door
is equipped with punched windows, locate line between windows.
Start from the bottom and attach material to curtain.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 15
INSTALLATION
109LP Direct Drive
Electrical Schematics
(230 VAC Shown as reference)
NOTE
Schematics
shown shows
wiring for a standard door. Wiring
may vary due to
options. See
wiring diagram
supplied with
your door for
wiring specific to
your installation.
Figure 22: Electrical Schematic (Ref 18D256).
Page 16
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Electrical Schematics Continued
109 LP Direct Drive
M
1M
L+
24 VAC
1L
DOOR CLOSED
Q0.0
28
DOOR OPEN
Q0.1
29
DOOR CLOSING
Q0.2
30
Q0.3
31
2L
43
OPEN
Q0.4
42
CLOSE
Q0.5
44A
SLOW
Q0.6
45
24 VAC
3L
FAULT/RESET
Q0.7
11
COUNTER
Q1.0
10
BRAKE
Q1.1
18
1
50
0.0
OPEN
0.1
CLOSE
0.2
OPEN/CLOSE
0.3
PARTIAL
51
L+
52
L+
L+
53
(SEE NOTE 5)
L+
CR1
(14)
55
(11)
LSO (S3)
L+
(5)
(7)
L+
LSO-OT (S1)
(4)
(21)
0.5
OPEN LIMIT
0.6
CLOSED LIMIT
0.7
OVER TRAVEL/MANUAL
57
58
(8)
MANUAL (S10)
(21)
E-STOP
(6)
LSC (S4)
L+
0.4
(27)
59
(26)
M
2M
LS0-S (S6)
(14)
67
LSC-S (S5)
(11)
(COM)
L+
(12)
1.1
CLOSE SLOW LIMIT
1.2
REVERSING EDGE
1.3
REVERSING PHOTOEYE
68
60
(NO)
P. E.
61
OPEN SLOW LIMIT
1
(13)
SK01
L+
1.0
(16)
62
(14)
(SEE NOTES 3)
JUMPER
L+
EXT. CUTOUT
63
1.4
EXTERNAL CUTOUT
(SEE NOTE 4)
JUMPER
L+
65
1.5
M
M
RESET
GND
PLC
N
2
L+
L+
L1
PROGRAM #18B010-9
3
(120 VAC)
10
2
OFF
20
MIN
MAX
POT #0
POT #1
(TIME DELAY CLOSE)
(PRE-ANNOUNCE
TO CLOSE)-OPTIONAL
Figure 23: Electrical SchematicPLC Section (Ref 18D256).
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 17
INSTALLATION
109LP Direct Drive
Control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and
international, or other governing agency codes. Failure to
do so could result in serious injury or death.
1
2
3
4
Electrical Controls
HIGH VOLTAGE
WIRING (16FT LONG)
MANUAL
OPERATION
CHAIN
Motor wires should be marked T1, T2, T3, T4, T5,
and ground (Figure 25). (Note: there will be one spare
black wire - not used)
Run the multi-conductor control cable between the
control box and the wire junction fitting located near
the motor (Figure 24).
From a fused disconnect, route power supply wires to
control box and connect to terminal blocks "L1", "L2",
"L3". (Figures 24 & 25). Also attach a ground to control box terminal. (See enclosed schematic for terminations – located in the control box).
The ASI supplied cable should be routed from the
control box to the motor box. These wires are already
terminated inside the motor, in the cable provided.
Run conduit and cables into the bottom or side of
the Control Box only! Drilling through the top of
the Control Box enclosure will void the warranty.
MANUAL
OPERATION
PULL CORDS
MULTI-CONDUCTOR
CONTROL CABLE
SUPPLIED BY ASI,
LENGTH = HIC + 2'
FUSED
DISCONNECT
( NOT BY ASI )
REMOTE MOUNT
CONTROL PANEL
6"
(SUGGESTED)
48" (SUGGESTED)
Figure 24: Wiring to the Door.
Figure 25: ASI Control Panel Terminal Contats.
Page 18
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Electrical Controls Continued
5
109 LP Direct Drive
All connections should be made per the schematic. All
wiring connections from harness MUST be terminated in
control box.
NOTE
If using Induction Loop System, all loops should be in series.
6
ELECTRIC REVERSING EDGE: One end of the cord
should be connected to the junction fitting per Figure 26.
The other end must be wire nutted inside the junction box
located on the bottom of the door.
TOP END OF CORD
TERMINATES AT
CONNECTOR.
BOTTOM END
OF CORD
TERMINATES AT
JUNCTION BOX.
Figure 26: Reversing Edge Connections.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 19
INSTALLATION
Electrical Controls Continued
109LP Direct Drive
Control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Failure to do
so could result in serious injury or death.
Programmable Logic Controller
The PLC control system is designed specifically for ASI Doors Doors. (Figure 27 & 28) The PLC’s programmed selfdiagnostic features convey both door status and troubleshooting indicators through individual LED’s. Additional
inputs are available for a Reversing Edge and Reversing Photo-eyes. Troubleshooting time is significantly reduced
since the LED indicator lights direct you to specific problems. Initial electrical hookup is made easy with conveniently
located plug-in type connectors. Individual timers for automatic Time to Close, Preannounce to Close signaling or
Partial Open offer flexible adjustment for existing or future applications. Special features include a non-resettable
counter that can be used to establish periodic maintenance programs.
INPUT POWER
The nominal supply voltage for the control panel is typically 240, or 480 VAC 3 Phase. This control has been setup
for the supply voltage indicated on the order. Be sure to verify this voltage prior to supplying power to the control
panel. The control circuit includes both 120 VAC (for the PLC) and 24 VAC (for other sensing and electrical) devices.
Typical LED status with door stopped in middle of door travel is shown on PLC above.
Figure 27: PLC Terminals.
Page 20
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Electrical Controls Continued
109 LP Direct Drive
Output LED’s
PLC Modes:
(DipSwitch
Settings
Shown in
Run Mode)
PLC System
Fault
Run Mode
Stop Mode
Cover
Cutout
EEPROM
Socket
Socket for
adding I/O
Modules
Communications
Port
Pot “1”
Preannounce
to Close
Pot “0”
Time to Close
Input LED’s
Figure 28: PLC Description.
•
•
•
•
•
•
•
•
•
LED is Lit
LED is Not Lit
Note 1: Switch type is shown on electrical
drawing provided.
PLC Fault: Indicates a system fault has occurred. Try to recycle power to clear (by leaving power off several
minutes before applying power to control). If this fault does not clear, call ASI service.
Run Mode: Indicates the PLC is in Run Mode, which is required to operate. If this LED is not lit, position the dip
switch to Run Mode (top position). If PLC does not go into Run Mode, call ASI service.
Stop Mode: Indicates the PLC is in Stop Mode, which disables PLC operation.
Term Mode: Indicates the PLC is in Terminal Mode. This is used when the PLC is connected to a personal computer or other interface device.
EEPROM Socket: This is used to load the PLC program. The PLC is shipped with a blank module since the
PLC stores the program into memory.
Communications Port: This is used to connect the PLC to a personal computer or other programming device.
Output LED’s: Indicates the status of each PLC output.
Input LED’s: Indicates the status of each PLC input.
Pots 0 and 1: These adjustable potentiometers are used for adjusting the time to close and preannounce to
close functions. The pots are located under an access cover on the right of the PLC.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 21
INSTALLATION
PLC Inputs
109LP Direct Drive
(14) 24V DC inputs are located on the lower section
of the PLC. The first bank of (8) inputs are designated as I0.0 – I0.7 and the second bank of (6) inputs
are designated as I1.0 – I0.5. To signal a particular
input, the input common (L+) circuit is connected to
the input.
M
1M
L+
50
L+
Input I0.0 – OPEN: This input is connected to a normally open pushbutton or other momentary contact
that, when activated, causes the door to open.
L+
CR1
(5)
(7)
0.3
PARTIAL
0.4
E-STOP
0.5
OPEN LIMIT
0.6
CLOSED LIMIT
0.7
OVER TRAVEL/MANUAL
57
58
(8)
MANUAL (S10)
(21)
OPEN/CLOSE
(6)
LSC (S4)
L+
(4)
0.2
55
(11)
LSO (S3)
L+
L+
CLOSE
53
L+
LSO-OT (S1)
0.1
52
(14)
Input I0.1 – CLOSE: This input is connected to a
normally open pushbutton or other momentary contact that, when activated, causes the door to close.
NOTE: This signal is ignored while the door is opening.
OPEN
51
L+
ACTIVATOR SIGNALS
0.0
(21)
(27)
59
(26)
M
2M
LS0-S (S6)
(14)
Do not close door until doorway is clear. Closing the
door with a Close or Open/Close command will close
the door immediately. Unexpected door closing could
result in property damage, bodily injury or death.
LSC-S (S5)
(11)
(COM)
61
1.1
CLOSE SLOW LIMIT
1.2
REVERSING EDGE
1.3
REVERSING
PHOTOEYE
60
62
(14)
(SEE NOTES 3)
JUMPER
L+
EXT. CUTOUT
63
1.4
EXTERNAL CUTOUT
(SEE NOTE 4)
JUMPER
L+
65
1.5
RESET
M
Input I0.3 – PARTIAL OPEN: This input is connected
to a normally open pushbutton, that when held
closed, will allow the door to open until button is
released, or full open limit is reached.
Input I0.4 – E-STOP: This input is connected to a
closed contact or pushbutton that removes the signal
causing the door to stop. The door will not operate until
this signal is made.
OPEN SLOW LIMIT
68
(NO)
P. E.
(12)
1.0
(13)
SK01
L+
L+
Input I0.2 – OPEN/CLOSE: This input is connected
to a normally open pushbutton or other momentary
contact that signals the door to open or close
dependent on door position.
67
(16)
M
L+
L+
PLC
Figure 29: PLC Input Connections (See electrical drawing provided for
connections specific to your door).
LIMIT SIGNALS
Input I0.5 – OPEN LIMIT: This input is connected to a normally closed limit switch that, when activated, initiates the
door to stop opening. The indicator light will be off when the door is fully open.
Input I0.6 – CLOSE LIMIT: This input is connected to a normally closed limit switch that, when activated, initiates
the door to stop closing. The indicator light will be off when the door is fully closed.
Input I0.7 – OVER TRAVEL LIMIT: This input is connected to a normally closed limit switch that, when activated,
stops the door from moving. This input is also in series with the manual release chain.
Page 22
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
PLC Inputs Continued
109 LP Direct Drive
ADDITIONAL SIGNALS
M
Input I1.0 – OPEN SLOW LIMIT: This input is
connected to a normally open switch which
indicates when the door is in the open deceleration portion of opening (usually the last 18” of
opening).
1M
L+
50
L+
CR1
(14)
(5)
(7)
0.3
PARTIAL
0.4
E-STOP
0.5
OPEN LIMIT
0.6
CLOSED LIMIT
0.7
OVER TRAVEL/MANUAL
57
58
(8)
MANUAL (S10)
(21)
OPEN/CLOSE
(6)
LSC (S4)
L+
(4)
0.2
55
(11)
LSO (S3)
L+
LSO-OT (S1)
CLOSE
53
L+
L+
0.1
52
L+
Input I1.2 – REVERSING EDGE: This input is
connected to a normally closed switch. If the
signal is interrupted at any time while the door
is closing, the door will instantly reverse and
open. This input has no effect if the door is
fully closed or opening.
OPEN
51
L+
Input I1.1 – CLOSE SLOW LIMIT: This input
is connected to a normally open limit switch
which indicates when the door is in the close
deceleration portion of closing (usually the last
18” of closing).
0.0
(21)
(27)
59
(26)
M
2M
Input I1.3 – REVERSING PHOTO-EYE: This
input is connected to a normally open, held
closed switch. If this signal is broken while the
door is closing, the door will reverse and fully
open.
LS0-S (S6)
(14)
67
LSC-S (S5)
(11)
NOTE: ASI supplied Photo-eyes must be set to
light operate mode and wired to normally open
contacts that are held closed when the light
beam is made. When the light beam is
blocked, the contact switches state to open.
Additional reversing devices can be added by
wiring the normally closed contacts between
terminals L+ and 61 (Input I1.1 of the PLC).
(COM)
61
L+
1.1
CLOSE SLOW LIMIT
1.2
REVERSING EDGE
1.3
REVERSING
PHOTOEYE
68
60
(NO)
P. E.
(12)
OPEN SLOW LIMIT
(13)
SK01
L+
1.0
(16)
62
(14)
(SEE NOTES 3)
JUMPER
L+
EXT. CUTOUT
63
1.4
(SEE NOTE 4)
L+
65
1.5
RESET
M
M
Input I1.4 – EXTERNAL CUTOUT: This input
is connected to a normally closed switch.
When this signal is broken the door will not
open
L+
L+
L+ – COMMON TERMINALS: Several input
common terminals are provided for convenient
wiring on the terminal strip of the control panel.
EXTERNAL CUTOUT
JUMPER
PLC
Figure 30: PLC Input Connections (See electrical drawing provided for
connections specific to your door).
Input I1.5 – RESET: This input is connected to
a normally open contasct. When activated, the
Reset will clear the Fault Light, if the fault is
not present.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 23
INSTALLATION
PLC Outputs
109LP Direct Drive
10) Relay outputs are located at the upper section of
the control. These terminals are used to provide signals to operate the motor, provide door position signals, and provide door fault indicators.
INDICATOR OUTPUTS
Output Q 0.0 – DOOR CLOSED: This output relay
closes when the door is in the fully closed position.
The LED of the output will be lit when the door is fully
closed.
Output Q 0.1 – DOOR OPEN: This output relay closes when the door is in the fully open position. The
LED of the output will be lit when the door is fully
open.
24 VAC
1L
DOOR
CLOSED
Q0.0
28
DOOR
OPEN
Q0.1
29
DOOR
CLOSING
Q0.2
30
Q0.3
31
2L
43
OPEN
Q0.4
42
CLOSE
Q0.5
44A
SLOW
Q0.6
45
24 VAC
3L
FAULT/RESET
Q0.7
11
COUNTER
Q1.0
10
BRAKE
Q1.1
18
(SEE NOTE 5)
Output Q 0.2 – DOOR CLOSING: This output relay
closes when the door is closing. Contacts from the
relay can be used to connect to lights, security
alarms, etc. The LED of the output will be lit when the
door is closing.
Output Q 0.3 – PREANNOUNCE TO CLOSE: This
output relay closes prior to the door closing. Contacts
from a control relay (required to protect PLC output)
can be used to connect to lights, security alarms, etc.
The LED of the output will remain lit while the door is
closing.
1
1
GND
N
PLC
L1
2
3
(120 VAC)
Figure 31: PLC Output Connections.
Page 24
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
PLC Outputs Continued
109 LP Direct Drive
MOTOR CONTROL OUTPUTS
Output Q 0.4 – OPEN: This output relay closes to signal the door to open.
Output Q 0.5 – CLOSE: This output relay closes to signal the door to close.
Output Q 0.6 – SLOW: This output relay closes when the door is in an open
or close deceleration mode.
FAULT OUTPUT
Output Q 0.7 – FAULT: This output flashes in different sequences to indicate
a door fault. These faults are shown below (Figure 30).
OTHER OUTPUTS
Output Q 1.0 – COUNTER: This output relay is connected to a mechanical
non-resettable counter to be used for maintenance.
Output Q 1.1 – BRAKE: This output relay closes when the brake is released
during operation.
Fault Condition
Limit Set Mode
Fault Condition
Continuous Flash
One quick flash
Motor Run Timer every 4 seconds
Fault Cause
Verify Limits are Set
Action to Clear Fault
Push in E-Stop - Press Fault,
Open, & Close at the same time
The motor ran continuously for greater than
10 seconds.
Correct problem, then cycle
Power off and on or cycle E-Stop
Start-Up Fault
Two quick flashes
every 4 seconds
PLC receives open, close, open/close, partial Correct problem, then cycle
open, reversing edge or reversing Photo-eye Power off and on or cycle E-Stop
signal at power up.
off and on
E-Stop Fault
Two quick flashes
every 4 seconds
Open, close, open/close, partial open, revers- Correct problem, then cycle
ing edge or reversing Photo-eye signal com- Power off and on or cycle E-Stop
ing out of E-Stop.
off and on
Double Limits
Three quick flashes Both limit input signals are off. Door is on
every 4 seconds
open and close limits at the same time.
Correct problem, then cycle
Power off and on or cycle E-Stop
Multiple
Four quick flashes
Reversing Edge every 4 seconds
Reversing Edge was activated four times
without door reaching close position.
Over Travel
Continuous Light
Door over traveled past open limit switch.
Correct problem, then cycle
Power off and on or cycle E-Stop
off and on
Correct problem, then press
Fault/Reset button
Power-Up
Continuous Light
Power has been lost and restored to panel.
Door must be clear of open limit
then press Fault/Reset button
Figure 32: Fault Chart.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 25
INSTALLATION
109LP Direct Drive
Other Electrical Functions
TIME TO CLOSE: This is a rotary pot (pot 0) used to set a 2–20 second
timer. The Time to Close function signals the door to close automatically
after a preset amount of time when the door is open. This function can
be enabled or disabled. Adjusting this pot with a small screwdriver on
the PLC completely counterclockwise will disable this timer. Adjusting
the pot more than 10% clockwise will enable the timer. This timer can
be typically adjusted from 2 to 20 seconds. Rotating 10% clockwise will
set the timer to 2 seconds, 50% clockwise will set he timer to 10 seconds, and fully clockwise will set the timer to 20 seconds.
The Time to Close timer begins when the door reaches the open limit
and the activating pushbutton or contact has been released and the
reversing Photo-eyes (when used) are not detecting any obstacles. The
timer will reset whenever the PLC receives a signal from an open or
partial open input or when a signal is removed from a reversing Photoeye, reversing edge, or stop input.
NOTE
PLC must be in Run Mode for
door to operate
Rotary pots are designed for 270° of rotation. Additional turning will
damage pot and affect pot’s function.
Do not close door until doorway is clear. Closing the door with a Close
or Open/Close command will close the door immediately. Unexpected
door closing could result in property damage, bodily injury or death.
PREANNOUNCE TO CLOSE: A rotary pot (pot 1) is used to set a second timer. This timer can be used to provide a PLC output signal (Q0.3)
to indicate the door will close after a preset time.
NOTE: This timer and output signal will only function when Time to
Close is used. This preset time can be set from 0 – 100% of the Time
to Close time. The Preannounce to Close time is set by adjusting pot
switch #1 with a small screwdriver on the PLC. As the pot is adjusted
clockwise, the Preannounce to close signal will turn on for a longer
duration prior to the door automatically closing.
Example with Time to Close timer set to 5 seconds: Adjusting the
Preannounce to Close pot fully counterclockwise will turn on the Output
Q0.3 at the same time the door starts to close. Rotating 50% clockwise
will set the Preannounce to Close timer to 2.5 seconds prior to door
closing and 100% clockwise will set the timer to 5 seconds prior to door
closing.
POT 0
POT 1
Figure 33: Time-To-Close and
Preannounce-To-Close.
MOTOR RUN TIME: To prevent damage to the door, a timer has been
programmed into the PLC to stop the motor after a preset run time has
been exceeded. This timer protects the motor by monitoring the run
time and turns the motor off and signals a fault when it exceeds the preset time. After determining and correcting the cause of the Motor Run
Time fault, the control must be reset by removing and reapplying supply
power to the control panel.
Page 26
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Door Layout Drawing
109 LP Direct Drive
Figure 34: Door Layout Drawing.
NOTE
Drawing shown depicts general dimensions and specifications for a standard right hand drive door. See
drawing supplied with your door for dimensions and specifications specific to your installation.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 27
INSTALLATION
Electrical Start-Up
109LP Direct Drive
NOTE
This door is equipped with a limit switch system to monitor door position. Before the door can be put into
operation the door limits MUST be set. This process involves jogging the door to the respective door
positions and setting the limits.
Keep doorway clear during calibration mode Rapid moving door could cause serious injury or death.
Follow instructions for proper manual operation Failure to heed these warnings could result in equipment
and/or property damage, bodily injury or death.
Limit Switch
Cover
Operator Motor
Manual Auto
Engage Switch
Manual Hand
Chain Operation
Figure 35: Operator Assembly and Components
Page 28
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Electrical Start-Up Continued
109 LP Direct Drive
Limit Switch Setup Procedure
Step 1 - Power Off:
1.
With the Power Off, engage the Hand Chain manually, and move the door to the half way
open position.
2.
Next, disengage the Hand Chain
3.
Remove the Limit Box Cover.
4.
In the Control Box, remove ALL activation wires in terminals 50, 51, 52, & 53. Also,
unplug
any activation loop detector modules.
Step 2 - Power On:
1.
Turn main power on to Control Panel, and wait for 10 seconds.
The reset light on the Control Panel should light, and then flash slowly.
2.
Check door direction.
A.
Press and hold the “OPEN” button.
1.
The door should jog open while the button is depressed.
a.
If door opens go to Step 2.3 “Clear all settings”.
2.
If the door starts to close, shut the power off immediately.
a.
Wait 2 minutes for VFD to de-energize.
b.
Reverse the “T1” and T2” power leads on the terminal strip to
change the motor’s direction.
c.
Turn power back on and go to Step 2.3 “Clear all settings”.
Note: Reversing the “L” leads will not effect the door direction.
3.
Clear all Settings
A.
Prior to setting and confirming the door limits it is necessary to clear all settings.
1.
Clear settings by pressing and holding the “RESET” button while
cycling the “E-STOP” 5 times within 3 seconds.
4.
Note: During the limit switch set up, the door is in a maintain operation mode. Meaning
the door movement can only be done while maintaining constant pressure on the “OPEN” or
“CLOSE” buttons.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 29
INSTALLATION
Electrical Start-Up Continued
109LP Direct Drive
5.
Check PLC inputs lights [all must be light (on) for door to work]
A.
E-stop
B.
Over
C.
Reversing edge
D.
photo eye
E.
Cut out
See Figure 36 - Label on PLC
Figure 36: Label on PLC.
(S5) CLOSE SLOW LIMIT LSC-S (BLACK)
(S4) CLOSE LIMIT LSC (GREEN)
(S2) AUXILLARY - NOT USED (RED)
(S1) OVER TRAVEL LIMIT LSC-OT (RED)
(S3) OPEN LIMIT LSO (GREEN)
(S6) OPEN SLOW LIMIT LSO-S (BLACK)
(S7) AUXILLARY - NOT USED (BLACK)
Figure 37: Limit Switch View 1
Page 30
Figure 38: Limit Switch View 2
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Electrical Start-Up Continued
109 LP Direct Drive
Notes on Setting the Limits:
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
The fault light should be blinking during the entire limit set process.
If the fault light ever becomes solid, the over travel limit has been tripped and will require
the fault button to be pressed until the light is blinking again.
See Figure 2 for CAM Limit Switch components.
See Figure 3 for CAM Limit Switch Assembly layout
The limit cams rotate clockwise as the door opens, counter clockwise when closing.
Use the supplied 2.5mm allen wrench to tighten CAMs and to adjust fine tuning of CAMs.
1.
2.
3.
4.
CAM SWITCH (either red, green or black)
RED CONTACT SWITCH
LOCKING SET SCREW
FINE TUNE ADJUST SCREW
Figure 39: Limit Switch Cam.
Step 3- Setting the OPEN LIMIT:
1.
Using the “OPEN” button- Jog the door open until the bottom door edge is 6” from the full
open position.
A.
Rotate the open cam wheel (GREEN lower – LSO (S3)) to trip the red contact
switch and tighten the set screw.
B.
Jog the door down to lower the door approx. 4 feet.
C.
Press the OPEN button to test the door open location.
D.
For further open adjustments use the fine tune adjustment screw inside the
GREEN lower cam.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 31
INSTALLATION
109LP Direct Drive
Electrical Start-Up Continued
Step 4- Setting the OVER TRAVEL and SLOW OPEN:
1.
Once the open limit is set and fine tuned to the opening height; fine tune the over travel
limit (RED – LSO OT (S1)) attached to the open limit.
A.
The open limits should come in contact with the switch before the over travel.
B.
The over travel is used if the open limit fails and should never trip before the open
limit.
C.
If the control box fault light turns on solid, the over travel cam has gone too far.
1.
Readjust the Open.
2.
Once adjusted, press the fault light once until the fault light flashes again.
2.
Slow Open- Jog the door 18” from full open. Set the slow open (BLACK lower – LSO S
(S6)). The door should slow down 18” before full open.
Step 5- Setting the CLOSE LIMIT and SLOW CLOSE:
1.
Using the CLOSE button, jog the door closed 6” from the floor.
A.
Rotate the close cam wheel (GREEN upper - LSC (S4)) to trip the red contact
switch and tighten the set screw.
B.
Jog the door up to raise the door approx. 4 feet.
C.
Press the CLOSE button to test the door close location.
D.
For further close adjustments use the fine tune adjustment screw inside the
GREEN upper cam.
2.
Slow Close- Jog the door 15” from the floor. Set the slow close (BLACK upper – LSC S
Step 6- Test Limits:
Page 32
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Electrical Start-Up Continued
109 LP Direct Drive
Step 6 - Test Limits:
Once the limits are set test the door open and closed in jog mode (fault light flashing).
Fine tune door limits as needed for correct final position.
Step 7- Put the Door in Run Mode:
Once the limits are testing and stopping the door at the desired limits
1.
2.
3.
Push in the E-stop button
Push and hold the fault button
Push in the open and close button at the same time
This procedure will cause fault light to stop flashing.
The door can now be tested open and closed after pulling back out the E-stop.
In the Control Box - Wire back in the activation devises in terminals 50, 51, 52, and 53. Also,
plug in any activation loop detector module.
Re-install the limit box cover
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 33
INSTALLATION
109LP Direct Drive
Electrical Start-Up Continued
Step 8 - Final Field Setup:
1 Test the reversing edge while door is closing to
assure proper functioning (Figure 40). It should
reverse on contact.
2 Close the door fully.
3 Install the brush seal to the top of the lintel as
shown in (Figure 41) so that the seal contacts
the curtain all the way across the opening. This
blocks outside air from entering
Figure 40: Testing the Reversing Edge.
Figure 41: Brush Installation and Roller Position.
Page 34
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
INSTALLATION
Warning Labels
109 LP Direct Drive
Check all warnings weekly. Door may unexpectedly close.
Failure to mount and maintain all warning labels and instructional
literature could result in death or serious injury.
1. Inspect Warning Labels (# 17A243) on side frame
covers (Figure 42). Mount Warning Labels provided
on other side of the wall opposite the side covers
(Figure 43). The bottom of the Warning Label
should be approximately 60" from the floor.
Figure 42: Warning Label Installation,
Side Frames.
Figure 42: Warning Label Installation,
Wall Mount.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 35
MAINTANENCE
Preventative Maintenance
109LP Direct Drive
Remove power at the fused disconnect during all electrical or mechanical service. Disconnect must be
properly locked out during maintenance or service of equipment. Failure to disconnect power could result
in serious injury or death.
NOTE
For monthly and quarterly inspections record the date of inspection and the cycle count. The cycle counter
is located in the control box. Recording daily inspections is usually not necessary.
Daily
Monthly
Quarterly
Visual Damage Inspection
Test Door Operation
Inspect all Activation Devices
Test Reversing Edge and Photo-eyes
Inspect Limit Switch Assembly
Inspect Aluminum / PVC Curtain
Inspect Coil Cord & Attachments
Inspect Manual Release Function
Inspect All Mounting Hardware
Inspect Barrel Bearings
Inspect Bottom Bar and Gasket
Inspect Electrical Control Box and Terminal Connection
(4.4 Lbs. of Torque)
Inspect Windows
Door Lubrication and Cleaning
Inspect All Operating Hardware
Inspect Barrel, Pillow Blocks, and Locking Collars
Inspect Operator Assembly
Figure 44: Preventative Maintenance Table.
Page 36
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
MAINTANENCE
Preventative Daily and Monthly
DAILY
VISUAL DAMAGE INSPECTION: Visually inspect the
door for any damage that may be present. Example: evidence of side frame impact, damaged bottom bar
assembly, damaged intermediate slats or broken windows.
TEST DOOR OPERATION: Run the door several cycles
to see if the door is operating properly. Check to see that
door is operating smoothly with no binding or unusual
noises. Make the necessary adjustments if the door is
not operating correctly. Do not leave the door in operation if a problem exists.
INSPECT ALL ACTIVATION DEVICES: Inspect all activation devices to insure proper actuation of the door.
Make the necessary adjustments if the door is not operating correctly. If activation devices are not functioning,
the door should be immediately taken out of service until
the problem can be corrected.
109 LP Direct Drive
TEST REVERSING EDGE AND PHOTO-EYE: The
reversing edge and Photo-eyes should be checked on a
daily basis as outlined in the instruction manual. While
the door is traveling to the closed position, test reversing
edge for proper operation. Also, check reversing Photoeye to ensure proper operation when the beam is interrupted. Make the necessary adjustments if the door is
not operating correctly. Do not leave the door in operation if a problem exists.
MONTHLY
INSPECT LIMIT SWITCH ASSEMBLY: The limit switch
box is located on the operator assembly and controls
the final stopping point of the open and close cycle.
Adjust the limits as necessary to insure that the door
travels fully open and closed. Also check to see that all
of the nuts, bolts and screws associated with the limit
box are properly tightened. Lubricate the limit shaft and
actuator block as necessary.
INSPECT CURTAIN: Visually inspect the curtain for any
holes, cracks or damage. Ensure that the end tabs and
curtain are properly attached and in good working condition. Insure the guides are fastened tightly to the side
frames.
INSPECT COIL CORD & ATTACHMENTS: Check fittings on coil and harness for any breaks or cracks. If
coil cord or cord connections are damaged repair or
replace immediately.
INSPECT MANUAL RELEASE FUNCTION: Check
manual release system for smooth operation. The door
should engage and disengage manual mode freely
without any hang up. Adjust and replace parts as necessary. Follow instructions provided in installation
instruction manual and take heed to all warning information provided with the door.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 37
MAINTANENCE
Preventative - Quarterly
109LP Direct Drive
NOTE
For monthly and quarterly inspections record the date of inspection and the cycle count. The cycle counter
is located in the control box. Recording daily inspections is usually not necessary.
DAILY
VISUAL DAMAGE INSPECTION: Visually inspect the
door for any damage that may be present. Example: evidence of side frame impact, damaged bottom bar
assembly, damaged intermediate slats or broken windows.
TEST DOOR OPERATION: Run the door several cycles
to see if the door is operating properly. Check to see that
door is operating smoothly with no binding or unusual
noises. Make the necessary adjustments if the door is
not operating correctly. Do not leave the door in operation if a problem exists.
INSPECT ALL ACTIVATION DEVICES: Inspect all activation devices to insure proper actuation of the door.
Make the necessary adjustments if the door is not operating correctly. If activation devices are not functioning,
the door should be immediately taken out of service until
the problem can be corrected.
Page 38
TEST REVERSING EDGE AND PHOTO-EYE: The
reversing edge and Photo-eyes should be checked on a
daily basis as outlined in the instruction manual. While
the door is traveling to the closed position, test reversing
edge for proper operation. Also, check reversing Photoeye to ensure proper operation when the beam is interrupted. Make the necessary adjustments if the door is
not operating correctly. Do not leave the door in operation if a problem exists.
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
MAINTANENCE
Troubleshooting
Problem
109 LP Direct Drive
Probable Cause
Corrective Measures
1. No power.
1. Check power switches, fuses and connections.
Verify 3 phase voltage at operator.
2. Control circuit breaker tripped
3. Reset – determine cause.
while stopping.
A. Motor will not start.
B. Motor runs but “lacks power”.
C. Inconsistent starting, stopping
and reverse
3. Wired for wrong voltage.
4. Check transformer, motor and overload relay for
proper wiring.
4. Both limit switches open.
5. Reset limit switches.
5. Loose or disconnected wire.
6. Check wiring and connections.
6. Defective actuator.
7. Check actuator and wiring with ohm meter.
7. In manual mode.
9. Set chains to auto mode.
1. Single phasing
1. Check power supply—Verify 3 phase voltage.
Check contactor/motor wiring.
2. Blown Fuse.
2. Replace fuse.
1. Loose or poor connection
1. Check connections in control circuit.
D. Reversing edge works on opening
1. Phase sequence reversed
cycle instead of closing.
E. Door closes and opens
1. Reversing edge switch signalling to reopen.
1. Shut off power. Change any two of the three line
leads. Readjust both limit switches. NOTE: The limit
switches and wiring are set up at the factory for a definite phase sequence. If the nstallation instructions
are followed, this condition should not occur.
1. Check lower limit and shorten travel so door does
not hit at bottom.
1.Wrong voltage on rectifier mod1. Apply correct voltage (check nameplate).
ule.
F. Brake does not disengage or
limits vary.
G. Door does not stop consistently.
2.Rectifier defective.
2. Replace rectifier.
3.Maximum permissible air gap
exceeded due to brake lining
wear.
3. Readjust brake. If lining is completely worn out,
replace brake disc.
4.Voltage drop in the line.
4. Ensure correct line voltage.
1. Adjusting screws on limit
switch have loosened.
1. Tighten the 1/4" Nylon lock nuts on limit switch
adjusting screws.
2. Brake lining completely worn.
2. Replace brake assembly.
3. Air gap has increased to point
3. Reset brake.
where adjusting nuts are up tight.
Figure 45: Troubleshooting Table.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 39
REPLACEMENT PARTS
109LP Direct Drive
Instructions for Ordering
This parts manual is intended to assist in the correct
identification of the more commonly replaced parts;
covering, generally, all models and styles offered within
the Marathon Pharm. line. The manual will also help
identify obsolete parts, part design changes and current
production parts. For more specific parts information,
please contact an authorized representative or consult the
Factory’s Customer Service or Engineering Departments.
ASI Doors reserves the right to discontinue any part and
make design changes without notice.
General Instructions for Ordering Door Parts
Accurate information is always necessary to serve you
correctly and promptly. Several steps should be followed
to determine exactly the parts that are needed.
Refer to the information tag on your door and record the:
1. Door model number
2. Job number
3. Door number
4. Manufacturing date.
Use part numbers referenced in this manual.
If the item is not found in the manual, the product code on
the back of the item is helpful.
If your door has no information label, the approximate
purchase date is helpful.
Once you have gathered the information above, call:
1‐800‐558‐7068
or
Order Parts Online at:
www.asidoors.com
and follow the “Parts” link
Page 40
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Door Identification
109 LP Direct Drive
Determining the Job Number, Model and Year of
Manufacture of your door is necessary to provide quick and
accurate parts identification. The following is a description of
labels and their locations.
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
ID Tag Location
Figure 46: Label
Locations.
When ordering parts, have your ASI job number and door number available.
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 41
REPLACEMENT PARTS
109LP Direct Drive
Replacement Parts
109LP
D IRECT D RIVE
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Page 42
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
End Caps
109 LP Direct Drive
16A002-1 ENDCAP, RH
16A002-2 ENDCAP, LH
16A100 ENDCAP, RH,
WINDOW / STARTER
16A101 ENDCAP, LH,
WINDOW / STARTER
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 43
REPLACEMENT PARTS
Barrel & Curtain Assembly
109LP Direct Drive
81B007NV & 81B008NV
QTY.
DESCRIPTION
X
X
PART #
ITEM #
ASM, BARREL & CURTAIN, 1.50" SHAFT, 109LP 81B0007NV
-
ASM, BARREL & CURTAIN, 2.0" SHAFT, 109LP
81B0008NV
-
BRUSH, POLYPROPYLENE 6" (LEN = WIC)
15A123
1
AR
AR
-
1
ASM, BARREL, 1 1/2" SHAFT
24B0389NV
2
1
-
ASM, BARREL, 2.0" SHAFT
24B0390NV
2
AR
AR
RETAINER, ALUMINUM 5.50" (LEN = WIC)
44A034
3
AR
AR
OPTION, CURTAIN ASSEMBLY
55B0837
4
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Page 44
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Curtain Assembly Options
109 LP Direct Drive
55B0837
F4
F3
F2
F1
X
X
X
X
5
DESCRIPTION
PART #
ASSY, CURTAIN, RH DRIVE, WIC <192
55B0837F1
ASSY, CURTAIN, LH DRIVE, WIC <192
55B0837F2
ASSY, CURTAIN, RH DRIVE, WIC =>192
55B0837F3
ASSY, CURTAIN, LH DRIVE, WIC =>192
55B0837F4
SLAT, STARTER
ITEM #
5
5
5
38C007
1
AR
AR
AR
AR CURTAIN MOUNTING CLIP, (WIC/1.5) ‐ RND TO NEAREST EVEN FT
24A051
2
AR
AR
AR
AR WASHER, FLAT, 5/16, ZN, (WIC/1.5) ‐ RND TO NEAREST EVEN FT
41A126
3
AR
AR
AR
AR SCREW, 5/16‐18 X .750 BHMS, (WIC/1.5) ‐ RND TO NEAREST EVEN FT
41A208
4
AR
AR
AR
AR RIVET, .1875 X .562, ALUM (4 PER)
41A028
5
AR
AR
AR
AR RIVET, .1875 X .562, STAINLESS, (STARTER, 8 PER, WINDOW, 4 PER)
41A875
5
AR
AR
AR
AR NYLON WINDLOCK ENDS, RH, (INSULATED SLATS, 1, PER)
16A002‐1
6
AR
AR
AR
AR NYLON WINDLOCK ENDS, LH, (INSULATED SLATS, 1 PER)
16A002‐2
7
AR
AR
AR
AR ENDCAP, STARTER SLAT, RH, (1 PER)
16A100
8
AR
AR
AR
AR ENDCAP, STARTER SLAT, LH, (1 PER)
16A101
9
AR
AR
AR
AR ASM, SLAT, INSULATED, GREY ( REFERENCE: WIC + 3.50")
38B004NV
10
AR
AR
AR
AR ASM, SLAT, INSULATED, ORANGE ( REFERENCE: WIC: 3.50")
38B003NV
10
AR
AR
AR
AR SLAT, NON‐INSULATED ( REFERENCE: WIC + 3.50")
38C007
10
AR
AR
AR
AR SLAT, WINDOW, NON‐INSULATED ( REFERENCE: WIC + 3.50")
13B1774NV
10
AR
AR
AR
AR ASM, WINDOW SLAT, PERFORATED ALUMINUM
24B0526NV
10
AR
AR
AR
AR ASM, WINDOW SLAT, ACRYLIC STRIP
24B0489NV
10
‐
‐
‐
AR ASM, BOTTOM SLAT, RH DRV, STD HIC
24B0484RV
11
‐
‐
AR
ASM, BOTTOM SLAT, LH DRV, STD HIC
24B0484LV
11
‐
‐
‐
AR ASM, BOTTOM SLAT, RH DRV, LOW PROFILE
24B0485RV
11
‐
‐
AR
24B0485LV
11
‐
AR
‐
24B0486RV
11
AR
‐
AR
ASM, BOTTOM SLAT W/STIFFENER, LH DRV, STD HIC
24B0486LV
11
‐
AR
‐
AR ASM, BOTTOM SLAT W/STIFFENER, RH DRV, LOW PROFILE
24B0487RV
11
AR
‐
AR
24B0487LV
11
AR
AR
AR
10A040NN
12
‐
‐
ASM, BOTTOM SLAT, LH DRV,LOW PROFILE
AR ASM, BOTTOM SLAT W/STIFFENER, RH DRV, STD HIC
‐
‐
ASM, BOTTOM SLAT W/STIFFENER, LH DRV, LOW PROFILE
AR SOUND REDUCTION MATERIAL, ROLL, 50’
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 45
REPLACEMENT PARTS
Window Slat Assemblies
109LP Direct Drive
24B0526NV
QTY
DESCRIPTION
X ASM, WINDOW SLAT, PERFORATED ALUMINUM, 109LP
PART #
24B0526NV
ITEM #
-
1
SLAT, WINDOW, 109LP
13B1774NV
1
1
WINDOW STRIP, PERFORATED ALUMINUM
13B1905NN
2
24B0489NV
QTY
DESCRIPTION
X ASM, WINDOW SLAT, ACRYLIC STRIP, 109LP
PART #
24B0489NV
ITEM #
-
1
SLAT, WINDOW, 109LP
13B1774NV
1
1
WINDOW STRIP, ACRYLIC
19A004
2
Page 46
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
End Stop Plates
109 LP Direct Drive
13B1696LN & 13B1696RN
QTY.
DESCRIPTION
PART #
ITEM #
1
PLATE, END STOP, SIDE GUIDE, LH
13B1696LN
1
1
PLATE, END STOP, SIDE GUIDE, RH
13B1696RN
2
2
SCREW, 5/16-18 X 2.50, WZLK
41A188
3
NOTE
One End Stop Plate will be installed at the top of the Side Frame, on the opposite side from the
Operator. For RH Operators, LH End Stop will be installed on the LH Side Frame, and for LH
Operators, RH End Stop will be installed on the RH Side Frame as shown. Adjust height as needed
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 47
REPLACEMENT PARTS
109LP Direct Drive
Bottom Slat Assembly
24B0484 / 24B0485 Bottom Slat Assembly
Page 48
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Bottom Slat Assembly Continued
109 LP Direct Drive
24B0484 / 24B0485 Bottom Slat Assembly
QTY
DESCRIPTION
X
X
X
X
PART #
ITEM #
ASM, BOTTOM SLAT, 109LP, RH
24B0484RV
-
ASM, BOTTOM SLAT, 109LP, LH
24B0484LV
-
ASM, BOTTOM SLAT, LOW PROFILE, 109LP, RH 24B0485RV
-
ASM, BOTTOM SLAT, LOW PROFILE, 109LP, LH 24B0485LV
-
-
-
1
1
GASKET, 9.0", BUNA "N", WIC + 2.50
15A022
1
1
1
-
-
GASKET, 6.0", BUNA "N", WIC + 2.50
15A074
1
2
2
2
2
ALUMINUM TRIM GSKT RETNR
21A128
2
2
2
2
2
CONNECTOR, ELECTRICAL, CLOSED END
22A205
3
-
1
-
1
R-U SMALL BOX, RH
22B002F1
4
1
-
1
-
R-U SMALL BOX, LH
22B002F2
4
-
-
1
1
ASM, SENSING EDGE, 1-3/4” TALL
24B0393NV
5
1
1
-
-
ASM, SENSING EDGE, 1” TALL
24B0392NV
5
AR
AR
AR
41A028
6
2
2
2
41A059
7
AR
AR
AR
AR SCREW,# 8 X .750, SLDR HEX
41A542
8
AR
AR
AR
AR HARNESS, COIL CORD (FOR HIC > 12 FT.)
23C026F1
9
AR
AR
AR
AR HARNESS, COIL CORD (FOR HIC <= 12 FT.)
23C026F3
9
AR
AR
AR
AR ASM, SLAT, BOTTOM, INSULATED, ORANGE
38B005NV
10
AR
AR
AR
AR ASM, SLAT, BOTTOM, INSULATED, GREY
38B006NV
10
AR
AR
AR
AR ASM, SLAT, BOTTOM, NON-INSULATED
13B1777NV
10
AR RIVET, .1875 X .562, ALUM
2
SCREW, #8-32 x .500, SL HHTS, ZN
NOTES:
1. HIC<=12 FEET: USE 23C026F3
HIC > 12 FEET: USE 23C026F1
2. SLAT, ORANGE, INSULATED: USE 38B005NV
SLAT, GREY INSULATED: USE 38B006NV
SLAT, NON-INSULATED: USE 13B1777NV
3. GREEN WIRE(COIL CORD) TO BLUE WIRE(SENSING EDGE)
RED WIRE(COIL CORD) TO BROWN WIRE(SENSING EDGE)
PLACE WIRE CONNECTIONS INSIDE JUNCTION BOX
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 49
REPLACEMENT PARTS
109LP Direct Drive
Bottom Slat Assembly Continued
24B0486 / 24B0487 Bottom Slat Assembly
Page 50
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Bottom Slat Assembly Continued
109 LP Direct Drive
24B0486 / 24B0487 Bottom Slat Assembly
QTY
DESCRIPTION
X
X
X
X
PART #
ITEM #
ASM, BOTTOM SLAT, W/ STIFFENER, 109LP, RH
24B0486RV
-
ASM, BOTTOM SLAT, W/ STIFFENER, 109LP, LH
24B0486LV
-
ASM, BOTTOM SLAT, W/ STIFFENER, LOW PROFILE, 109LP, RH
24B0487RV
-
ASM, BOTTOM SLAT, W/ STIFFENER, LOW PROFILE, 109LP, LH
24B0487LV
-
-
-
1
1
GASKET, 9.0", BUNA "N", WIC + 2.50
15A022
1
1
1
-
-
GASKET, 6.0", BUNA "N", WIC + 2.50
15A074
1
2
2
2
2
ALUMINUM TRIM GSKT RETNR
21A128
2
2
2
2
2
CONNECTOR, ELECTRICAL, CLOSED END SPLICE
22A205
3
-
1
-
1
R-U SMALL BOX, RH
22B002F1
4
1
-
1
-
R-U SMALL BOX, LH
22B002F2
4
-
-
1
1
ASM, SENSING EDGE, 1-3/4” TALL
24B0393NV
5
1
1
-
-
ASM, SENSING EDGE, 1” TALL
24B0392NV
5
41A028
6
41A059
7
AR AR AR AR SCREW,# 8 X .750, SLDR HEX
41A542
8
AR AR AR AR HARNESS, COIL CORD (FOR HIC > 12 FT.)
23C026F1
9
AR AR AR AR HARNESS, COIL CORD (FOR HIC <= 12 FT.)
23C026F3
9
AR AR AR AR ASM, SLAT, BOTTOM, INSULATED, ORANGE
38B005NV
10
AR AR AR AR ASM, SLAT, BOTTOM, INSULATED, GREY
38B006NV
10
AR AR AR AR ASM, SLAT, BOTTOM, NON-INSULATED
13B1777NV
10
AR AR AR AR RIVET, .1875 X .562, ALUM
2
2
2
2
SCREW, #8-32 x .500, SL HHTS, ZN
1
1
1
1
STIFFENER, BOTTOM BAR
13B1781NV
11
1
1
1
1
CHANNEL, EDGE RETAINER
38A004NN60
12
AR AR AR AR SCREW, 3/8-16 x 2.00, FHCS, SS
41A525
13
AR AR AR AR WASHER, 3/8, SQ. BEVELED, ZN
41A526
14
AR AR AR AR NYLON INSERT LOCKNUT, 3/8-16 UNC
41A770
15
NOTES:
1. HIC<=12 FEET: USE 23C026F3
HIC > 12 FEET: USE 23C026F1
2. SLAT, ORANGE, INSULATED: USE 38B005NV
SLAT, GREY INSULATED: USE 38B006NV
SLAT, NON-INSULATED: USE 13B1777NV
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
3. GREEN WIRE(COIL CORD) TO BLUE WIRE(SENSING EDGE)
RED WIRE(COIL CORD) TO BROWN WIRE(SENSING EDGE)
PLACE WIRE CONNECTIONS INSIDE JUNCTION BOX
©2017 ASI Doors, Inc.
1-800-558-7068
Page 51
REPLACEMENT PARTS
109LP Direct Drive
Page 52
©2017 ASI Doors, Inc.
1-800-558-7068
Face Frame Assemblies
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Face Frame Assemblies Continued
QTY
109 LP Direct Drive
DESCRIPTION
X ASM, SIDE FRAME, STEEL MNT, LH, 109LP, HIC <= 120
ASM, SIDE FRAME, STEEL MNT, RH, 109LP, HIC <= 120
ASM, SIDE FRAME, MASONRY MNT, LH, 109LP, HIC <= 120
ASM, SIDE FRAME, MASONRY MNT, RH, 109LP, HIC <= 120
ASM, SIDE FRAME, STEEL MNT, LH, 109LP, HIC > 120 <= 168
ASM, SIDE FRAME, STEEL MNT, RH, 109LP, HIC > 120 <= 168
ASM, SIDE FRAME, MASONRY MNT, LH, 109LP, HIC > 120 <= 168
ASM, SIDE FRAME, MASONRY MNT, RH, 109LP, HIC > 120 <= 168
ASM, SIDE FRAME, STEEL MNT, LH, 109LP, HIC > 168 <= 264
ASM, SIDE FRAME, STEEL MNT, RH, 109LP, HIC > 168 <= 264
ASM, SIDE FRAME, MASONRY MNT, LH, 109LP, HIC > 168 <= 264
ASM, SIDE FRAME, MASONRY MNT, RH, 109LP, HIC > 168 <= 264
PART #
76B0020LV
76B0020RV
76B0021LV
76B0021RV
76B0024LV
76B0024RV
76B0025LV
76B0025RV
76B0026LV
76B0026RV
76B0027LV
76B0027RV
ITEM #
-
1 1 1 1 1 1 1 1 1 1 1 BRACKET, PHOTO-EYE
1 1 1
- GUARD ANGLE, UPPER, HIC > 168 <= 264
1 1 1 1
- GUARD ANGLE, UPPER, HIC > 120 <= 168
1
1 GUARD ANGLE, LH, HIC <= 120
1
1
- GUARD ANGLE, RH, HIC <= 120
1
1
- GUARD ANGLE, LOWER, LH, HIC > 168 <= 264
1
- GUARD ANGLE, LOWER, RH, HIC > 168 <= 264
1
1
- GUARD ANGLE, LOWER, LH, HIC > 120 <= 168
1
1
- GUARD ANGLE, LOWER, RH, HIC > 120 <= 168
1 1 1 1 1 1 1 1 1 1 1 ASM, SPLIT ALUMINUM SIDE GUIDE, LH
1 1 1 1 1 1 1 1 1 1 1 ASM, SPLIT ALUMINUM SIDE GUIDE, RH
1
- WLDMNT, SIDE FRAME, MASONRY MOUNT, LH, HIC > 168 <= 264
- WLDMNT, SIDE FRAME, MASONRY MOUNT, RH, HIC > 168 <= 264
1
- WLDMNT, SIDE FRAME, STEEL MOUNT, LH, HIC > 168 <= 264
1
- WLDMNT, SIDE FRAME, STEEL MOUNT, RH, HIC > 168 <= 264
1
- WLDMNT, SIDE FRAME, MASONRY MOUNT, LH, HIC > 120 <= 168
1
- WLDMNT, SIDE FRAME, MASONRY MOUNT, RH, HIC > 120 <= 168
1
- WLDMNT, SIDE FRAME, STEEL MOUNT, LH, HIC > 120 <= 168
1
- WLDMNT, SIDE FRAME, STEEL MOUNT, RH, HIC > 120 <= 168
1
- WLDMNT, SIDE FRAME, MASONRY MOUNT, LH, HIC <= 120
1
- WLDMNT, SIDE FRAME, MASONRY MOUNT, RH, HIC <= 120
1 WLDMNT, SIDE FRAME, STEEL MOUNT, LH, HIC <= 120
1
- WLDMNT, SIDE FRAME, STEEL MOUNT, RH, HIC <= 120
2 2 2 2 2 2 2 2 2 2 2 2 WASHER, FLAT, 1/2, STANDARD, ZN
4 4 4 4 4 4 4 4 4 4 4 4 WASHER, LOCK, 1/2, REG SPLIT, ZN
AR AR AR AR AR AR AR AR AR AR AR AR SCREW, 5/16-18 X 2.50, WZLK
4 4 4 4 4 4 4 4 4 4 4 4 NUT, HEX, 1/2-13, SS
4 4 4 4 4 4 4 4 4 4 4 4 SCREW, 1/4-20 x .625, BHS, S/S
4 4 4 4 4 4 4 4 4 4 4 4 SCREW, 1/2-13 x 1.25, HHCS, ZN
6 6 6 6 4 4 4 4 3 3 3 3 5/16-18 X .625 WIZLOCK SCREW, STAINLESS
4 4 4 4 4 4 4 4 4 4 4 4 INSERT, HEX, 1/4-20, GRIP RANGE .027-.165
AR AR AR AR AR AR AR AR AR AR AR AR INSERT, HEX, 5/16-18, GRIP RANGE .027-.150
6 6 6 6 4 4 4 4 3 3 3 3 INSERT, HEX, 5/16-18, GRIP RANGE .150-.312
1 1 1 1 1 1 1 1 1 1 1 1 BEARING, TAKE-UP FRAME, 6" TRAVEL
13B1689NN
13B1707NV
13B1698NV
13B1690LV
13B1690RV
13B1708LV
13B1708RV
13B1699LV
13B1699RV
24B0391LV
24B0391RV
28B0325LV
28B0325RV
28B0234LV
28B0324RV
28B0323LV
28B0323RV
28B0232LV
28B0322RV
28B0321LV
28B0321RV
28B0230LV
28B0320RV
41A043
41A119
41A188
41A515
41A535
41A674
41A772
41A784
41A786
41A787
47A082
1
2
2
2
2
3
3
3
3
4
5
6
6
6
6
6
6
6
6
6
6
6
6
7
8
9
10
11
12
13
14
15
16
17
X
X
X
X
X
X
X
X
X
X
X
1
1
1
1
1
1
-
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 53
REPLACEMENT PARTS
109LP Direct Drive
Operator Assembly
24B0478LV/RV & 24B0479LV/RV
Page 54
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Operator Assembly Continued
109 LP Direct Drive
24B0478LV/RV & 24B0479LV/RV
QTY
PART #
X
X
X
X
DESCRIPTION
ITEM #
24B0478LV
ASM, GEARMOTOR, LH DRIVE, 1 1/2" BORE, 109LP
-
24B0478RV
ASM, GEARMOTOR, RH DRIVE, 1 1/2" BORE, 109LP
-
24B0479LV
ASM, GEARMOTOR, LH DRIVE, 2.0" BORE, 109LP
-
24B0479RV
ASM, GEARMOTOR, RH DRIVE, 2.0" BORE, 109LP
-
-
-
1
1
13B1651NN
SPACER, IDLER SIDE
1
1
1
-
-
13B1683NN
SPACER, IDLER SIDE, LARGE DRIVE
1
-
-
1
1
13B1652NN
BRKT, DRIVE MOUNT
2
1
1
-
-
13B1684NN
BRKT, DRIVE MOUNT, LARGE DRIVE
2
1
1
1
1
13B535
BRACKET, MOUNTING, WIRING HARNESS
3
1
1
1
1
23B0118NN
HARNESS, OPERATOR
4
-
-
1
1
28B0326NN
WLDMNT, MTG ANGLE, DRIVE
5
1
1
-
-
28B0327NN
WLDMNT, MTG ANGLE, 2.0 DIA DRIVE
5
2
2
2
2
41A043
WASHER, FLAT, 1/2, STANDARD, ZN
6
2
2
2
2
41A137
NUT, 1/2-13 NYLON LOCK, HEX
7
4
4
4
4
41A247
NUT, #6-32, HEX, KEPS, ZN
8
4
4
4
4
41A476
SCREW,# 6-32X .375,PH PHMS,ZN
9
4
4
4
4
41A717
SCREW,# 8-32X .500,PH PHSTS,SS
10
2
2
2
2
41A872
Screw, 7/16-14 X 1.00 F/T HHCS, ZN
11
4
4
4
4
41A873
Washer, Flat, 7/16, Standard, ZN
12
2
2
2
2
41A874
NYLON INSERT LOCKNUT, 7/16-14 UNC
13
AR
AR
AR
AR 50A152
Shielded motor cable, 6 x 2.5 sq mm x 5 meters
14
AR
AR
AR
AR 50A153
Shielded motor cable, 6 x 2.5 sq mm x 10 meters
14
-
-
AR
AR 55B832FXX
Option, Gearmotor, 1.5" Bore, (See 55B832)
15
AR
AR
-
Option, Gearmotor, 2.0" Bore, (See 55B836)
15
-
55B836FXX
NOTE
1
2
3
Use 50A152 for HIC up to 14’, or 50A153 for HIC over 14’
Idler Spacers (13B1651NN & 13B1683NN) & Drive Mount
Brackets (13B1652NN & 13B1684NN) ship loose, wired to Face
Frame Assemblies.
For options on Gear motors, see Option Drawings 55B832 for
1.5” Bore models, & 55B836 for 2.0” Bore models.
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 55
REPLACEMENT PARTS
Drive Options
109LP Direct Drive
55B0832 1-1/2” Bore Operator Options
F6 F5 F4 F3 F2 F1
X
X
X
X
X
1
1
1
1
1
1
1
1
1
X OPTION, OPERATOR ASSEMBLY, LH DRIVE, 1 1/2" BORE, 208V,
55B0832F1
OPTION, OPERATOR ASSEMBLY, RH DRIVE, 1 1/2" BORE, 208V,
55B0832F2
OPTION, OPERATOR ASSEMBLY, LH DRIVE, 1 1/2" BORE, 230V,
55B0832F3
OPTION, OPERATOR ASSEMBLY, RH DRIVE, 1 1/2" BORE, 230V,
55B0832F4
OPTION, OPERATOR ASSEMBLY, LH DRIVE, 1 1/2" BORE, 460V,
55B0832F5
OPTION, OPERATOR ASSEMBLY, RH DRIVE, 1 1/2" BORE, 460V,
55B0832F6
1 GEAR MOTOR, GFA#SI 33.55, 1 1/2" BORE, 230V
50A150
GEAR MOTOR, GFA#SI 33.55, 1 1/2" BORE, 460V
50A151
1 ASM, GEARMOTOR, LH DRIVE, 1 1/2" BORE
24B0478LN
ASM, GEARMOTOR, RH DRIVE, 1 1/2" BORE
24B0478RN
1 POWER BOOST BOX
18D259
1
1 ASSEMBLY, PLC CONTROL PANEL, 230V
18D256
ASSEMBLY, PLC CONTROL PANEL, 460V
18D257
PLATE, END STOP, SIDE GUIDE, LH
13B1696LN
1 PLATE, END STOP, SIDE GUIDE, RH
13B1696RN
1
1
PART #
1
1
1
Page 56
1
1
1
1
1
1
DESCRIPTION
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Drive Options Continued
109 LP Direct Drive
55B0836 2.0” Bore Operator Options
F18 F17 F16 F15 F14 F13 F12 F11 F10 F9 F8 F7 F6 F5 F4 F3 F2 F1
DESCRIPTION
- - - - - - - - X OPTION, OPER ASM, LH DRV, 2" BORE, 208V, 109-E, LOW
- - - - - - - X - OPTION, OPER ASM, RH DRV, 2" BORE, 208V, 109-E, LOW
- - - - - - X - - OPTION, OPER ASM, LH DRV, 2" BORE, 208V, 109-E, HIGH
- - - - - X - - - OPTION, OPER ASM, RH DRV, 2" BORE, 208V, 109-E, HIGH
- - - - X - - - - OPTION, OPER ASM, LH DRV, 2" BORE, 230V, 109-E, LOW
- - - X - - - - - OPTION, OPER ASM, RH DRV, 2" BORE, 230V, 109-E, LOW
- - X - - - - - - OPTION, OPER ASM, LH DRV, 2" BORE, 230V, 109-E, HIGH
- X - - - - - - - OPTION, OPER ASM, RH DRV, 2" BORE, 230V, 109-E, HIGH
X - - - - - - - - OPTION, OPER ASM, LH DRV, 2" BORE, 460V, 109-E, LOW
X
- - - - - - - - - OPTION, OPER ASM, RH DRV, 2" BORE, 460V, 109-E, LOW
X
- - - - - - - - - OPTION, OPER ASM, LH DRV, 2" BORE, 460V, 109-E, HIGH
X
- - - - - - - - - OPTION, OPER ASM, RH DRV, 2" BORE, 460V, 109-E, HIGH
X
- - - - - - - - - OPTION, OPER ASM, LH DRV, 2" BORE, 208V, 109-E, SPECIAL
X
- - - - - - - - - OPTION, OPER ASM, RH DRV, 2" BORE, 208V, 109-E, SPECIAL
X
- - - - - - - - - OPTION, OPER ASM, LH DRV, 2" BORE, 230V, 109-E, SPECIAL
X
- - - - - - - - - OPTION, OPER ASM, RH DRV, 2" BORE, 230V, 109-E, SPECIAL
X
- - - - - - - - - OPTION, OPER ASM, LH DRV, 2" BORE, 460V, 109-E, SPECIAL
X
- - - - - - - - - OPTION, OPER ASM, RH DRV, 2" BORE, 460V, 109-E, SPECIAL
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
GEAR MOTOR, GFA#SI 55.56, 2" BORE, 230V, HIGH SPEED
GEAR MOTOR, GFA#SI 55.56, 2" BORE, 460V, HIGH SPEED
GEAR MOTOR, GFA#SI 80.28, 2" BORE, 230V, LOW SPEED
GEAR MOTOR, GFA#SI 80.28, 2" BORE, 460V, LOW SPEED
GEAR MOTOR, 2" BORE, SPECIAL SPEC.
ASM, GEARMOTOR, LH DRV, 2" BORE
ASM, GEARMOTOR, RH DRV, 2" BORE
POWER BOOST BOX
ASSEMBLY, PLC CONTROL PANEL, 230V
ASSEMBLY, PLC CONTROL PANEL, 460V
PLATE, END STOP, SIDE GUIDE, LH
PLATE, END STOP, SIDE GUIDE, RH
PART #
55B0836F1
55B0836F2
55B0836F3
55B0836F4
55B0836F5
55B0836F6
55B0836F7
55B0836F8
55B0836F9
55B0836F1
55B0836F1
55B0836F1
55B0836F1
55B0836F1
55B0836F1
55B0836F1
55B0836F1
55B0836F1
50A154
50A155
50A156
50A157
50A158
24B0479LV
24B0479RV
18D259
18D256
18D257
13B1696LN
13B1696RN
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 57
REPLACEMENT PARTS
Shroud Options
109LP Direct Drive
55B0833 WIC <= 120” Shroud Options
LOWER SPREADER
UPPER SPREADER
SHROUD SPLICE PLATE
LH SHROUD ASM
RH SHROUD ASM
NOTE
55B0833F1 (24B0460LV10) shown.
Consult ASI for specific replacement part numbers.
Page 58
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Shroud Options Continued
109 LP Direct Drive
55B0833 WIC <= 120” Shroud Options
F12
F11
F10
F9
F8
87
F6
F5
F4
F3
F2
F1
X
X
X
X
X
X
X
X
X
X
X
X
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
PART #
SHROUD, LH DRV, WIC<=120, HIC<=120, GALV
55B0833F1
SHROUD, RH DRV, WIC<=120, HIC<=120, GALV
55B0833F2
SHROUD, LH DRV, WIC<=120, HIC>120<=168, GALV
55B0833F3
SHROUD, RH DRV, WIC<=120, HIC>120<=168, GALV
55B0833F4
SHROUD, LH DRV, WIC<=120, HIC>168<=264, GALV
55B0833F5
SHROUD, RH DRV, WIC<=120, HIC>168<=264, GALV
55B0833F6
SHROUD, LH DRV, WIC<=120, HIC<=120, 304 SS
55B0833F7
SHROUD, RH DRV, WIC<=120, HIC<=120, 304 SS
55B0833F8
SHROUD, LH DRV, WIC<=120, HIC>120<=168, 304 SS
55B0833F9
SHROUD, RH DRV, WIC<=120, HIC>120<=168, 304 SS
55B0833F10
SHROUD, LH DRV, WIC<=120, HIC>168<=264, 304 SS
55B0833F11
SHROUD, RH DRV, WIC<=120, HIC>168<=264, 304 SS
55B0833F12
SHROUD, LH DRV, WIC<=120, HIC<=120, GALV
24B0460LV10
SHROUD, RH DRV, WIC<=120, HIC<=120, GALV
24B0460RV10
SHROUD, LH DRV, WIC<=120, HIC>120<=168, GALV
24B0463LV10
SHROUD, RH DRV, WIC<=120, HIC >120<=168, GALV
24B0463RV10
SHROUD, LH DRV, WIC<=120, HIC>168<=264, GALV
24B0467LV10
SHROUD, RH DRV, WIC<=120, HIC>168<=264, GALV
24B0467RV10
SHROUD, LH DRV, WIC<=120, HIC<=120, 304 SS
24B0460LV20
SHROUD, RH DRV, WIC<=120, HIC<=120, 304 SS
24B0460RV20
SHROUD, LH DRV, WIC<=120, HIC>120<=168, 304 SS
24B0463LV20
SHROUD, RH DRV, WIC<=120, HIC>120<=168, 304 SS
24B0463RV20
SHROUD, LH DRV, WIC<=120, HIC>168<=264, 304 SS
24B0467LV20
SHROUD, RH DRV, WIC<=120, HIC>168<=264, 304 SS
24B0467RV20
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 59
REPLACEMENT PARTS
Shroud Options Continued
109LP Direct Drive
55B0834 WIC > 120” <= 240” Shroud Options
LOWER SPREADER
UPPER SPREADER
SHROUD SPLICE PLATE
LH SHROUD ASM
RH SHROUD ASM
NOTE
55B0834F1 (24B0462LV10) shown.
Consult ASI for specific replacement part numbers.
Page 60
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Shroud Options Continued
109 LP Direct Drive
55B0834 WIC > 120” <= 240” Shroud Options
F12
F11
F10
F9
F8
87
F6
F5
F4
F3
F2
F1
X
X
X
X
X
X
X
X
X
X
X
X
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
PART #
SHROUD, LH DRV, WIC>120<=240, HIC<=120, GALV
55B0834F01
SHROUD, RH DRV, WIC>120<=240, HIC<=120, GALV
55B0834F02
SHROUD, LH DRV, WIC>120<=240, HIC<=168, GALV
55B0834F03
SHROUD, RH DRV, WIC>120<=240, HIC>120<=168, GALV
55B0834F04
SHROUD, LH DRV, WIC>120<=240, HIC>168<=264, GALV
55B0834F05
SHROUD, RH DRV, WIC>120<=240, HIC>168<=264, GALV
55B0834F06
SHROUD, LH DRV, WIC>120<=240, HIC<=120, 304 SS
55B0834F07
SHROUD, RH DRV, WIC>120<=240, HIC<=120, 304 SS
55B0834F08
SHROUD, LH DRV, WIC>120<=240, HIC>120<=168, 304 SS
55B0834F09
SHROUD, RH DRV, WIC>120<=240, HIC>120<=168, 304 SS
55B0834F10
SHROUD, LH DRV, WIC>120<=240, HIC>168<=264, 304 SS
55B0834F11
SHROUD, RH DRV, WIC>120<=240, HIC>168<=264, 304 SS
55B0834F12
SHROUD, LH DRV, WIC>120<=240, HIC<=120, GALV
24B0462LV10
SHROUD, RH DRV, WIC>120<=240, HIC<=120, GALV
24B0462RV10
SHROUD, LH DRV, WIC>120<=240, HIC<=168, GALV
24B0461LV10
SHROUD, RH DRV, WIC>120<=240, HIC>120<=168, GALV
24B0461RV10
SHROUD, LH DRV, WIC>120<=240, HIC>168<=264, GALV
24B0464LV10
SHROUD, RH DRV, WIC>120<=240, HIC>168<=264, GALV
24B0464RV10
SHROUD, LH DRV, WIC>120<=240, HIC<=120, 304 SS
24B0462LV20
SHROUD, RH DRV, WIC>120<=240, HIC<=120, 304 SS
24B0462RV20
SHROUD, LH DRV, WIC>120<=240, HIC>120<=168, 304 SS
24B0461LV20
SHROUD, RH DRV, WIC>120<=240, HIC>120<=168, 304 SS
24B0461RV20
SHROUD, LH DRV, WIC>120<=240, HIC>168<=264, 304 SS
24B0464LV20
SHROUD, RH DRV, WIC>120<=240, HIC>168<=264, 304 SS
24B0464RV20
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 61
REPLACEMENT PARTS
Shroud Options Continued
109LP Direct Drive
55B0835 WIC > 240” Shroud Options
LOWER SPREADER
UPPER SPREADER
SHROUD SPLICE PLATES
LH SHROUD ASM
CENTER SHROUD ASM
RH SHROUD ASM
NOTE
55B0835F1 (24B0475LV10) shown.
Consult ASI for specific replacement part numbers.
Page 62
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Shroud Options Continued
109 LP Direct Drive
55B0835 WIC > 240” Shroud Options
F12 F11
F10
F9
F8
87
F6
F5
F4
F3
F2
F1
X
X
X
X
X
X
X
X
X
X
X
X
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
PART #
SHROUD KIT, LH DRV, WIC>240, HIC<=120, GALV
55B0835F01
SHROUD KIT, RH DRV, WIC>240, HIC<=120, GALV
55B0835F02
SHROUD KIT, LH DRV, WIC>240, HIC>120<=168, GALV
55B0835F03
SHROUD KIT, RH DRV, WIC>240, HIC>120<=168, GALV
55B0835F04
SHROUD KIT, LH DRV, WIC>240, HIC>168<=264, GALV
55B0835F05
SHROUD KIT, RH DRV, WIC>240, HIC>168<=264, GALV
55B0835F06
SHROUD KIT, LH DRV, WIC>240, HIC<=120, 304 SS
55B0835F07
SHROUD KIT, RH DRV, WIC>240, HIC<=120, 304 SS
55B0835F08
SHROUD KIT, LH DRV, WIC>240, HIC>120<=168, 304 SS
55B0835F09
SHROUD KIT, RH DRV, WIC>240, HIC>120<=168, 304 SS
55B0835F10
SHROUD KIT, LH DRV, WIC>240, HIC>168<=264, 304 SS
55B0835F11
SHROUD KIT, RH DRV,WIC>240, HIC>168<=264, 304 SS
55B0835F12
SHROUD KIT, LH DRV, WIC>240, HIC<=120, GALV
24B0475LV10
SHROUD KIT, RH DRV, WIC>240, HIC<=120, GALV
24B0475RV10
SHROUD KIT, LH DRV, WIC>240, HIC>120<=168, GALV
24B0466LV10
SHROUD KIT, RH DRV, WIC>240, HIC>120<=168, GALV
24B0466RV10
SHROUD KIT, LH DRV, WIC>240, HIC>168<=264, GALV
24B0465LV10
SHROUD KIT, RH DRV, WIC>240, HIC>168<=264, GALV
24B0465RV10
SHROUD KIT, LH DRV, WIC>240, HIC<=120, 304 SS
24B0475LV20
SHROUD KIT, RH DRV, WIC>240, HIC<=120, 304 SS
24B0475RV20
SHROUD KIT, LH DRV, WIC>240, HIC>120<=168, 304 SS
24B0466LV20
SHROUD KIT, RH DRV, WIC>240, HIC>120<=168, 304 SS
24B0466RV20
SHROUD KIT, LH DRV, WIC>240, HIC>168<=264, 304 SS
24B0465LV20
SHROUD KIT, RH DRV,WIC>240, HIC>168<=264, 304 SS
24B0465RV20
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 63
REPLACEMENT PARTS
109LP Direct Drive
Control Panel Assembly
18D256 Control Panel Assembly
Page 64
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
REPLACEMENT PARTS
Control Panel Assembly Continued
109 LP Direct Drive
18D256 - 208/230 VAC
18D257 - 460 VAC
QTY
1
1
1
2
2
1
1
1
1
1
1
1
1
1
3
1
2
1
3
1
2
1
1
41
2
44
4
DESCRIPTION
ENCLOSURE, 18 X 16
SUBPANEL
COUNTER, 24 VAC
BRACKET, DIN RAIL
RAIL, DIN, 175 mm
RAIL, DIN, 375 mm
TRANSFORMER, 208/230/460V TO 24/120V
CONTACTOR, REVERSING, SEIMENS
SUPPRESSOR, RC, SEIMENS
VARIABLE SPEED DRIVE, 5 HP, 230V
PARAMETER SETTINGS, AC TECH VFD
PROGRAMMABLE LOGIC CONTROLLER
PROGRAM, SEIMENS PLC
BASE, 11 PIN
BASE, RELAY, FINDER
AMPLIFIER, PHOTOEYE, DUAL CHANNEL
RELAY, 24 VAC, FINDER
SAFETY RELAY, SK 01-27
SUPPRESSOR, RC, FINDER
BLOCK, FUSE, 2 POLE
FUSE, CLASS CC, 1 AMP
FUSE, MIDGET, 6/10 AMP
FUSE, MIDGET, 3 AMP
BLOCK, TERMINAL
RETAINER, END
LABEL, TERMINAL BLOCK
PART #
23A045
13C396
23A003
13B679
22B026
22B027
23B025
23A265
23A246
23B055
18B011-SCF
23A236
18B010-9
23A233
23A232
23A226
23A234
23A127
23A241
23A239
22A209-1
22A210-1
22A210-2
22A007
22A008
22A012
BARRIER, TERMINAL BLOCK
22A009
ITEM #
1
2
3
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
QTY
1
1
6
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
8
23
1
1
1
29
1
DESCRIPTION
INSULATOR, TERMINAL BLOCK
SEPERATOR, LINK RAIL
LINK, RAIL, 2 POSITION
LINK, RAIL, 3 POSITION
PUSHBUTTON, GREEN
PUSHBUTTON, ILLUMINATED YELLOW
PUSHBUTTON, E-STOP
HARNESS, CONTROL PANEL, SPIRIT
HARNESS, 19 CONDUCTOR, 16' LONG
STRAIN RELIEF, NYLON
LOCKNUT, NYLON
RELAY, 12 VDC, FINDER
ENVELOPE
DRAWING, HYDRAROL, GFA
LABEL, SUBPANEL
LABEL, PLC
LABEL, UL 508
LABEL, WARNING
LABEL, RATING PLATE
LABEL, HYDRAROL
SCREW, #4-40 X .250", PAN PHL
SCREW, #6-32 X .375", PAN, PHL, TYPE "F"
SCREW, #10-32 X .375", PAN, PHL, TYPE "F"
CABLE TIE, 3.5" LONG
BASE MOUNTING, CABLE TIE
LABEL, DRILLING ENCLOSURE
PART #
11B039
22A019
22A010
22A011
22A059
22A060
22A061
23C027
23C022F1
22A217
22A196
23A293
17A036
18D256
17B020
17B069
17A107
17C012
17B007
17C017
41A052
41A720
41A721
22A109-1
22A218
17A231
MODULE, DYNAMIC BRAKING, 845-213
23B087
ITEM #
30
31
32
33
40
41
42
45
46
47
48
49
50
51
52
53
54
55
56
57
60
61
62
65
66
67
70
NOTE
18D256 ‐ 208/230 VAC Uses: (1) 23B055 (Item #12)
(1) 23B087 (Item #70)
18D257 ‐ 460 VAC Uses:
(1) 23B056 (Item #12)
(1) 23B088 (Item #70)
When ordering parts, specify
Job Number, Door Number
and Manufacture Date
Manual Part Number: 17B071-170316
©2017 ASI Doors, Inc.
1-800-558-7068
Page 65
REPLACEMENT PARTS
Power Boost Box
109LP Direct Drive
18D259 Power Boost Box
QTY
1
1
2
1
1
11
2
2
10
6
8
8
8
2
Page 66
DESCRIPTION
ENCLOSURE, 16 X 14
SUBPANEL
BRACKET, DIN RAIL
RAIL, DIN, 100 mm
LABEL, SUBPANEL
SCREW, #10-32 X .375”, PAN PHL, TYPE “F”
BLOCK, TERMINAL
RETAINER, END
LABEL, TERMINAL BLOCK
BLOCK, TERMINAL
NUT, 1/4”-20, HEX, NYLOCK
WASHER, FLAT, 1/4”
SCREW, 1/4”-20 X .625, HHMS
PART #
23A009
13C366
13B679
22B025
17B020
41A721
22A007
22A008
22A012
22A026
41A337
41A182
41A303
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
BOOST TRANSFORMER
23B117
13
©2017 ASI Doors, Inc.
1-800-558-7068
Manual Part Number: 17B071-170316
HIGH SPEED RIGID PANEL ROLL‐UP DOORS
®
®
®
, INC.
ASI Doors, Inc. • 5848 N. 95th Ct. • Milwaukee, WI 53225
(414) 464-6200 | (800) 558-7068 | Fax (414) 464-9863 | WWW.ASIDOORS.COM
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