Wire Feeder Models74 - All Categories On Sutton

Wire Feeder Models74 - All Categories On Sutton
70 Series
Quick
Specs
Issued March 2010 • Index No. M/3.0
Constant-Speed
Wire Feeder
Heavy Industrial Applications
Processes
Heavy Manufacturing
Metal Fabrication
Construction
Light Manufacturing
MIG (GMAW)
Flux Cored (FCAW)
(Gas- and Self-Shielded)
Input Power 24 VAC, 10 A, 50/60 Hz
Electrode Wire Diameter Capacity .023 – 5/64 in (0.6 – 2 mm)
Wire Speed 50 – 780 IPM (1.3 –19.8 m/min)
Weight 58 lb (26 kg)
All the features of the 60 Series, plus enhanced
flexibility and additional features.
The Power of Blue .
®
Models:
74S:
74D:
74DX:
74 MPa:
Standard, basic design
Digital meters
Deluxe — digital, full-feature
Digital, full-feature with
Alumination™ Technology
Feeders include Bernard®
Q-Gun™ and drive rolls. One
set of each .035 in (0.9 mm)
and .045 in (1.1/1.2 mm)
“V” groove drive rolls.
Easy access on/off switch
S-74D
Model
10 ft, 14-pin interconnecting cord for the operator to hook up.
S-74DX
Model
S-74 MPa
Model
Posifeed™ Wire Drive Assembly Features
Trigger receptacle oriented in a downward position to reduce
potential damage.
Trigger hold reduces operator fatigue by allowing the operator
to make long welds without having to energize the trigger
continuously.
For MPa Plus Feeders Only! XR-AlumaPro™ Plus push-pull
gun for aluminum. Comes in 15-, 25- and 35-ft lengths for
extended reach with trouble-free, reliable feeding. Gun is
available in either air- or water-cooled versions.
24 VDC high-torque, permanent-magnet motor.
Quick-change drive rolls.
Quick-release, calibrated drive-roll pressure adjustment arm allows drive roll
change without losing spring preload setting.
Four sealed ball bearing all-gear-driven drive-roll carriers for smooth,
positive and accurate wire feed with long uninterrupted service life.
Easy loading and threading of welding wire without having to release the
drive-roll pressure arm.
Solid-state speed control and brake circuit eliminates the need for
electrical/mechanical relays and increases service life.
Uses Miller standard 1-5/8 in (41 mm) diameter drive rolls.
Quick-connect for all Miller guns.
Covered drive rolls — easy access, heavy-duty, molded composite cover over
drive assembly.
Floating positive drive systems provide trouble-free feeding on a variety of wires.
Wire feeder is warranted for 3 years, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
www.MillerWelds.com
74S, 74D and 74DX Wire Feeder Features
S Models (Basic 70 Series feeders)
Wire speed control.
Factory-set run-in control for improved arc starts.
24 VDC high-torque, permanent-magnet motor.
Quick-change drive rolls.
Quick-release, drive-roll pressure adjustment arm allows drive roll change without losing
spring preload setting.
Solid-state speed control and brake circuit for increased service life.
Floating positive drive systems provide trouble-free feeding on a variety of wires.
S-74S
Single Feeder
D Models Add the Following Features
D-74D
Dual Feeder
Digital meters for easy viewing of the wire feed speed and voltage.
Remote voltage control allows operator to set voltage at the wire feeder without having to go
back to the power source.
Tachometer feedback to help keep wire feed speed accurate.
DX Models Add the Following Features
Four weld programs allow the operators to store four independent welding parameters
reducing welding setup time. (Four programs available per side on dual model.)
Adjustable run-in control for improved arc starts.
Adjustable weld sequence control gives operator complete control of the welding
parameters: preflow, run-in, weld time, crater, burnback and postflow.
Welding process range control locks parameters at a set percentage of welding parameters
to ensure welding procedures and quality standards are maintained on the shop floor.
Dual schedule, trigger dual schedule and trigger program select allows operator to
switch welding parameters without readjusting machine, eliminating downtime and
enhancing quality.
S-74DX
Single Feeder
74S, 74D and 74DX Specifications
Input Power
24 VAC, 10 A,
50/60 Hz
Electrode Wire
Diameter Capacity
.023–5/64 in (0.6 – 2 mm)
(Use with CV, DC
Power Sources.)
(Subject to change without notice.)
Wire Speed*
Dimensions
S-74 (Single)
D-74 (Dual)
50 –780 IPM (1.3 –19.8 m/min)
Optional High Speed Motor:
90 –1440 IPM (2.3 – 36.6 m/min)
H: 14 in (356 mm)
W: 12 in (305 mm)
D: 26-1/2 in (673 mm)
H: 14 in (356 mm)
W: 12-1/2 in (318 mm)
D: 35 in (889 mm)
Net Weight
S-74 (Single) D-74 (Dual)
58 lb (26 kg)
87 lb (35.5 kg)
*Note: When using 3/32 – 1/8 in (2.4 – 3.2 mm) wires contact Miller Electric Mfg. Co. at 1-920-735-4505 for more information on Low Speed options.
74S, 74D and 74DX Control Panels
S-74S and S-74D
1. Voltage Display
Meter*
2. Wire Speed
Display Meter*
3. Wire Feed
Speed Select
4. Trigger Hold
5. Voltage Select**
6. Jog/Purge
S-74DX
1
2
3
5
*S-74D model only
**Optional on S-74S
4
6
70 Series
24V Wire Feeder
1. Program Display
2. Program # Select
3. Weld Sequence
4. Voltage/Time Select
5. Voltage/Time
Display Meter
6. Wire Feed/
Amperage Select
7. Wire Speed/
Amperage Display
Meter
8. Control Knob
9. Trigger Hold/Dual
Schedule Control
10. Jog/Purge
1
2
4
5
6
7
3
8
9
10
®
70 Series
24V Wire Feeder
2
74 MPa Plus Wire Feeder Features
MPa Plus Models have the Features of the S/D/DX Models and Add the Following
Alumination™ technology gives you the ability to use the extended reach of a push-pull
system for consistent, versatile and dependable aluminum wire feeding. Alumination gives
you the versatility to handle whatever aluminum welding job you want to tackle.
Synergic Pulsed MIG operation when optimized with the Invision MPa power supplies.
Provides communication between the power source, feeder and gun. As wire speed
increases/decreases, the pulse paramters also increase/decrease to match the right amount
of power needed.
Trigger schedule select allows the operator to select the alternative schedule by quickly
tapping the gun trigger when not welding. When optimized with the Invision 352 MPa the
operator can also switch from MIG to Pulsed MIG.
Profile Pulse™ gives you the
cosmetic bead appearance for
the welds you want to show
off. Achieve “stacked dime”
weld bead appearance without
back-stepping. Profile Pulse
frequency can be changed to increase or decrease the spacing between the ripple pattern to
achieve the desired weld appearance.
Accu-Mate™ properly seats the power pin for best feeding performance and prevents
Accu-Mate grooved MIG guns from sliding in the casting.
S-74 MPa Plus
Single Feeder
D-74 MPa Plus
Dual Feeder
74 MPa Plus Specifications
Input
Power
24 VAC,
10 A,
50/60 Hz
Electrode Wire Diameter Capacity
Wire Speed
.023–5/64 in (0.6 – 2 mm)
.035–1/16 in (0.9 –1.5 mm) Aluminum
50 –780 IPM
(1.3 –19.8 m/min)
74 MPa Plus Control Panel
(Use with CV, DC
Power Sources.)
(Subject to change without notice.)
Dimensions
S-74 MPa Plus
(Single Feeder)
D-74 MPa Plus
(Dual Feeder)
H: 14 in (356 mm)
W: 12 in (305 mm)
D: 27-1/4 in (673 mm)
H: 14-1/2 in (356 mm)
W: 17-1/2 in (318 mm)
D: 35 in (889 mm)
Net Weight
S-74 MPa Plus
(Single Feeder)
D-74 MPa Plus
(Dual Feeder)
58 lb (26 kg)
87 lb (35.5 kg)
(D-74 MPa Plus dual feeder panel shown.)
D-74 MPa Plus
1. Left Dual Schedule Indicator
2. Voltage/Arc Length
Display Meter
3. Left Adjust Knob
4. Setup Button
5. Start Button
6. Right Dual Schedule Indicator
7. Amperage/Wire Speed
Display Meter
8. Right Adjust Knob
9. Left/Right Select Button
10. Crater Button
11. Jog/Purge
1
6
2
7
3
8
4
9
5
10
RO17
RO21
RO16
11
JOG
PURGE
3
Power Source Compatibility for 74 MPa Plus Wire Feeders
Power Source
Invision™ 352 MPa
XMT® 350 MPa
AlumaPower™ 350 MPa
XMT® 350 CC/CV
XMT® 304 CC/CV
Invision™ 456P
Invision™ 456MP
Invision™ 354P
Invision™ 354MP
Deltaweld® (after KF790532)
Dimension™ (after KE614131)
Synergic
Pulsed MIG
Yes
Yes
Yes (Aluminum only)
No
No
No
No
No
No
No
No
Pulse Capable
Yes
Yes
Yes (Aluminum only)
Yes (with Optima)
Yes (with Optima)
Yes (with Optima)
Yes
Yes (with Optima)
Yes
No
No
Dual Pulse Wire
Capable
Yes
No
No
No
No
No
No
No
No
No
No
System Communication
Enhanced Arc Control
Yes
Yes
Yes
No
No
No
No
No
No
No
No
Electronic Inductance/
SharpArc
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Compatibility
Optimized
Best
Best
Better
Better
Better
Better
Better
Better
Good
Good
Note: Power sources not included in this list are not recommended. For specific information, please contact your local Miller distributor.
Drive Roll Kits and Guides
(Order from Miller Service Parts.)
Select drive roll kits from chart below according to type and wire size being used. Drive roll kits include 4 drive rolls, the necessary guides and feature an anti-wear sleeve for inlet guide.
Wire Size
.035 in (0.9 mm)
.040 in (1.0 mm)
.045 in (1.1/1.2 mm)
.052 in (1.3/1.4 mm)
1/16 in (1.6 mm)
.068/.072 in (1.8 mm)
5/64 in (2.0 mm)
3/32 in (2.4 mm)
“V” groove
for hard wire
#151 026
#161 190
#151 027
#151 028
#151 029
—
—
—
“U” groove for
soft wire or
soft-shelled
cored wires
—
—
#151 037*
#151 038
#151 039
—
#151 040
#151 041
“V” knurled for
hard-shelled
cored wires
“U” cogged
for extremely soft
wire or soft-shelled
cored wires (i.e.,
hard facing types)
#151 052
—
#151 053
#151 054
#151 055
#151 056
#151 057
#151 058
—
—
#151 070
#151 071
#151 072
—
#151 073
#151 074
“U” groove for
aluminum
wires contains
nylon guides
#243 233
—
#243 234*
—
#243 235
—
—
—
*Accommodates .045 and .047 (3/64 in) wire.
Nylon Wire Guides for Feeding Aluminum Wire
Wire Size
.035 in (0.9 mm)
.047 in (1.2 mm)
1/16 in (1.6 mm)
Inlet Guide
#221 912
#221 912
#221 912
Intermediate Guide
#242 417
#205 936
#205 937
Note: “U” groove drive rolls are recommended when feeding aluminum wire.
4
Wire Guides
Wire Size
.023 – .040 in (0.6 – 1.0 mm)
.045 – .052 in (1.1 – 1.4 mm)
1/16 – 5/64 in (1.6 – 2 mm)
3/32 –7/64 in (2.4 – 2.8 mm)
Inlet Guide
#221 030
#221 030
#221 030
#229 919
Intermediate Guide
#149 518
#149 519
#149 520
#149 521
Genuine Miller Options and Accessories
Remote Voltage Control
#194 988 Field Non-digital for S-74S
#194 991 Field Non-digital for D-74S
Control Detachment Kits
For all S-74S and S-74D feeders, and
S-74DX prior to serial # LJ440752U
#194 914 Field 10 ft (3 m)
#194 913 Field 25 ft (7.6 m)
For S-74DX after serial # LJ440752U
#300 560 Field 10 ft (3 m)
#300 562 Field 25 ft (7.6 m)
For all D-74S and D-74D feeders, and
D-74DX prior to serial # LJ440752U
#194 995 Field 25 ft (7.6 m)
For D-74DX after serial # LJ440752U
#300 561 Field 10 ft (3 m)
#300 563 Field 25 ft (7.6 m)
Allows separation of the control module
from the wire drive assembly and base.
Industrial MIG 4/0 Kit #300 390
For use with XMT® 456 and Invision™
456 power sources. Consists of Smith®
regulator/flowmeter with 10 ft (3 m) gas
hose, 10 ft (3 m) 4/0 feeder weld cable
with lugs, and 15 ft (4.6 m) work cable
with 600-amp C-clamp.
Carrying Cart #056 301
A utility cart for the wire feeder and
other miscellaneous welding supplies.
Height: 34 in (863 mm). Lower tray height:
9 in (228 mm). Shipped disassembled.
Feeder Cart #142 382
A low-profile, creeper cart which allows the
operator to easily move the feeder around
the work area. Shipped disassembled.
Industrial MIG 4/0 Kit with Dinse
Connector #300 405
For use with XMT® 304 and 350, and
Invision™ 350 MPa and 352 MPa power
sources. This useful pulse-ready MIG kit
can be purchased separately. Consists
of Smith® regulator/flowmeter with 10 ft
(3 m) gas hose, 10 ft (3 m) 4/0 feeder
weld cable with Dinse connector on one
end and a lug on the other, 15 ft (4.6 m)
work cable with Dinse connector on one
end and 600-amp C-clamp on the other.
Turntable Assembly #146 236
Allows rotation of the feeder as the operator
changes work positions. Reduces strain
and bending on the gun cable.
Hanging Bail (Electrically Isolated)
#058 435
Used for suspending feeder over work area.
Spool Covers
#057 607
For S-74 and left side of
D-74 models
#090 389
For right side of D-74
models
For 12 in (305 mm) spool.
Note: Spool Covers cannot be installed if the wire
drive assembly is in a rotated position.
Wire Reel Assembly
#108 008
For 60 lb (27 kg) coil
of wire.
Reel Covers
#058 256 For S-74 and left side of
D-74 models
#091 668 For right side of D-74 models
For 60 lb (27 kg) coil. Helps to protect
the welding wire from dust and other
contaminants.
Note: Reel Covers cannot be installed if the wire
drive assembly is in a rotated position.
Spool Adapter #047 141
For use with 14 lb (6.4 kg) spool of Lincoln
self-shielding wire.
Extension Cables
#242 208 025 25 ft (7.6 m)
#242 208 050 50 ft (15 m)
#242 208 075 75 ft (23 m)
Provides 14-pin, 24 VAC, contactor and
voltage control. Add to the standard 10 ft
(3 m) feeder cable to extend feeder farther
from power source.
Wire Straightener
#141 580 For .035 –.045 in (0.9 –1.1 mm)
diameter wire.
#141 581 For 1/16 –1/8 in (1.6 – 3.2 mm)
diameter wire.
Helps reduce the cast in wire to improve
wire feeding performance and increase the
service life of the gun liner and contact tip.
5
Genuine Miller Accessories
Dual Schedule Switches
DSS-8 #079 693
A two-position trigger switch which
attaches to the gun handle and is used in
place of the standard trigger for dual
scheduling. (For 74DX models only.)
DSS-9 #071 833
A two-position slide switch which attaches
to the gun handle and is used to select the
desired welding condition for dual schedule
purposes. The gun trigger operates as a standard gun trigger. (For 74DX models only.)
Swingarc™ Boom-Mounted Wire Feeders
Swingarc boom-mounted semiautomatic
wire feeders bring an extra dimension of
flexibility and efficiency to high-production
wire welding stations. You get an effective
solution that maximizes output, especially
when dealing with large weldments and
hard-to-reach places. See Lit. Index No.
M/13.11.
6
(Continued)
For MPa Plus Wire Feeders only
Extension Cables (for MPa Plus feeders)
#043 690 25 ft (7.6 m)
#043 691 50 ft (15.2 m)
Eleven conductors to support contactor
control, remote voltage control on all Miller
electronic CV 14-pin power sources.
Additional functions supported when using
the Invision 352 MPa power source include
Synergic Pulsed MIG, and remote process
select and side select capabilities.
XR-Aluma-Pro™ Plus Gun
#300 000 001 15 ft (4.6 m) air-cooled
#300 001 001 25 ft (7.6 m) air-cooled
#300 264 001 35 ft (10.6 m) air-cooled
#300 003 001 15 ft (4.6 m) water-cooled
#300 004 001 25 ft (7.6 m) water-cooled
#300 265 001 35 ft (10.6 m) water-cooled
This easy-to-use and easy-to-maintain
gooseneck-style MIG gun is designed for
push-pull wire feed systems. Available in
air- or water-cooled versions. Trigger hold
reduces operator fatigue. Gun design
allows for better access into tight spots.
1/16 Inch (1.6 mm) Wire Kit #230 708
Specially designed for 1/16 in wire.
Includes idler roll, head tube liner and
inlet guide. Required when running
1/16 in wires. Not included with standard
XR-Aluma-Pro Plus gun.
Hardwire Liner Kit for Steel and Stainless
#198 377 For 15, 25, or 35 ft guns
(4.6, 7.6 or 10.6 m)
Kit consists of gun head tube liner and feed
cable liner. Recommend using .030 –.045 in
mild steel, or stainless steel electrode wire.
.052 and 1/16 in wires not recommended.
Phosphorous Bronze Liner (Optional)
#233 999 Long Head Tube (air or water)
#233 998 Short Head Tube (air only)
Steel Liner (Optional)
#242 191 Short Head Tube (air only)
Typical Installations
74S/74D/74DX Feeder Installation
Miller electrically controlled
CV and CC/CV power source
with a 14-pin receptacle and
24 VAC supply
10 ft (3 m) 24 VAC, Contactor and
Voltage Control Cord (supplied with feeder)
Weld Power Cable and Gas Hose
(not supplied with feeder)
74S/74D/74DX Series Feeder
74 MPa Feeder Installation
Miller electrically controlled
CV and CC/CV power source
with a 14-pin receptacle and
24 VAC supply
10 ft (3 m) 24 VAC, Eleven Conductor, Contactor and
Voltage Control Cord (supplied with feeder).
Additional functions supported when using Invision 352 MPa
power source include Synergic Pulsed MIG, and
remote process select and side select capabilities.
Weld Power Cable and Gas Hose
(not supplied with feeder)
74 MPa Feeder
7
Ordering Information
Equipment and Options
Stock No.
Single Feeders
S-74S
#951 196
#300 616-00-2
S-74D
#951 198
#300 617-00-3
#300 617-00-4
S-74DX
#951 200
#951 201
#951 202
#300 618-00-3
#300 618-00-4
S-74 MPa Plus (Order XR-Aluma-Pro Plus #951 291
and U-groove drive rolls separately)
Dual Feeders
D-74S
Description
Qty.
15 ft (4.6 m) Bernard Q400 gun and drive rolls
With CE, Euro, 15 ft (4.6 m) Bernard Q400 gun and drive rolls
15 ft (4.6 m) Bernard Q400 gun and drive rolls
With CE, Euro, 15 ft (4.6 m) Bernard Q400 gun and drive rolls
With CE, Euro, high-speed motor, 15 ft (4.6 m) Bernard Q400 gun and drive rolls
15 ft (4.6 m) Bernard Q400 gun and drive rolls
With high-speed motor, 15 ft (4.6 m) Bernard Q400 gun and drive rolls
With low-speed motor, 15 ft (4.6 m) Bernard Q400 gun and drive rolls
With CE, Euro, 15 ft (4.6 m) Bernard Q400 gun and drive rolls
With CE, Euro, high-speed motor, 15 ft (4.6 m) Bernard Q400 gun and drive rolls
15 ft (4.6 m) Bernard Q400 gun and drive rolls. Optimized for
Invision 352 MPa with push-pull capability
#951 203
#300 619-00-1
D-74D
#951 204
#951 205
#300 620-00-2
#300 620-00-3
D-74DX
#951 206
#951 207
#300 621-00-2
#300 621-00-3
D-74 MPa Plus (Order XR-Aluma-Pro Plus #951 292
and U-groove drive rolls separately)
Remote Voltage Control
#194 988
#194 991
Control Detachment Kits
15 ft (4.6 m) Bernard Q400 guns and drive rolls
With CE, Euro, 15 ft (4.6 m) Bernard Q400 guns and drive rolls
15 ft (4.6 m) Bernard Q400 guns and drive rolls
With high-speed motor, 15 ft (4.6 m) Bernard Q400 guns and drive rolls
With CE, Euro, 15 ft (4.6 m) Bernard Q400 guns and drive rolls
With CE, Euro, high-speed motor, 15 ft (4.6 m) Bernard Q400 guns and drive rolls
15 ft (4.6 m) Bernard Q400 guns and drive rolls
With high-speed motor, 15 ft (4.6 m) Bernard Q400 guns and drive rolls
With CE, Euro, 15 ft (4.6 m) Bernard Q400 guns and drive rolls
With CE, Euro, high-speed motor, 15 ft (4.6 m) Bernard Q400 guns and drive rolls
15 ft (4.6 m) Bernard Q400 guns and drive rolls. Optimized for
Invision 352 MPa with push-pull capability
Field. Non-digital control (S-74S model only)
Field. Non-digital control (D-74S model only)
See page 5
Replacement Gun and Consumables
Bernard® Q400
XR-Aluma-Pro™ Plus
Centerfire™ consumables
400 A, 15 ft (4.6 m)
See page 6
#Q4015AE8EM
Power Sources
CP-302
Invision™ 352 MPa, 456MP, and 456P
Deltaweld ® Series
XMT ® 350 Series and 304/456 CC/CV
Dimension™ Series
Accessories
Industrial MIG 4/0 Kits
Carrying Cart
Feeder Cart
Turntable Assembly
Hanging Bail
Wire Straightener
Spool Covers
Wire Reel Assembly
Reel Covers
Spool Adapter
Extension Cables
Dual Schedule Switches
See Lit. Index No. DC/13.0
See Lit. Index No. DC/23.6, DC/23, and DC/20
See Lit. Index No. DC/16.2
See Lit. Index No. DC/18.83 and DC/18.8
See Lit. Index No. DC/19.2
#300 405
#300 390
#056 301
#142 382
#146 236
#058 435
#057 607
#090 389
#108 008
#058 256
#091 668
#047 141
#079 693
#071 833
Swingarc™ Boom-Mounted Wire Feeders
Date:
Electrically isolated
See page 5
For S-74 and left side of D-74 models
For right side of D-74 models
For S-74 and left side of D-74 models
For right side of D-74 models
See pages 5 and 6
DSS-8 (74DX models only)
DSS-9 (74DX models only)
See Lit. Index No. M/13.11
Total Quoted Price:
Distributed by:
Litho in USA
With Dinse Connector for XMT® 304/350 and Invision™ MPa power sources
With lugs for XMT 456 and Invision 456 power sources
Price
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