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Endres+Hauser Proline Promag 53 PROFIBUS DP/PA Operating Instruction
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Operating Manual Proline Promag 53 PROFIBUS DP/PA Electromagnetic Flow Measuring System BA053D/06/EN/06.10 71116500 Valid as of version: PROFIBUS DP: V 3.06.XX (Device software) PROFIBUS PA: V 3.06.XX (Device software) Promag 53 PROFIBUS DP/PA Table of contents Table of contents 1 Safety instructions . . . . . . . . . . . . . . . . 5 1.1 1.2 1.3 1.4 1.5 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation, commissioning and operation . . . . . . . . Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety conventions and icons . . . . . . . . . . . . . . . . . . 2 Identification . . . . . . . . . . . . . . . . . . . . 7 2.1 2.2 2.3 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1.1 Nameplate of the transmitter . . . . . . . . . . . . 7 2.1.2 Nameplate of the sensor . . . . . . . . . . . . . . . 8 2.1.3 Nameplate for connections . . . . . . . . . . . . . 9 Certificates and approvals . . . . . . . . . . . . . . . . . . . 10 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 10 3 Installation . . . . . . . . . . . . . . . . . . . . . 11 3.1 3.4 Incoming acceptance, transport and storage . . . . . . 3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . . 3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation conditions . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Mounting location . . . . . . . . . . . . . . . . . . . 3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . . 3.2.4 Inlet and outlet runs . . . . . . . . . . . . . . . . . 3.2.5 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.6 Foundations, supports . . . . . . . . . . . . . . . . 3.2.7 Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.8 Nominal diameter and flow rate . . . . . . . . 3.2.9 Length of connecting cable . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Installing the Promag W sensor . . . . . . . . . 3.3.2 Installing the Promag P sensor . . . . . . . . . . 3.3.3 Installing the Promag H sensor . . . . . . . . . . 3.3.4 Turning the transmitter housing . . . . . . . . 3.3.5 Turning the local display . . . . . . . . . . . . . . 3.3.6 Installing the wall-mount housing . . . . . . . Post-installation check . . . . . . . . . . . . . . . . . . . . . . 4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 40 6 Commissioning . . . . . . . . . . . . . . . . . . 79 4.1 PROFIBUS cable specifications . . . . . . . . . . . . . . . 4.1.1 PROFIBUS DP cable specification . . . . . . . 4.1.2 PROFIBUS PA cable specification . . . . . . . . 4.1.3 Shielding and grounding . . . . . . . . . . . . . . Connecting the remote version . . . . . . . . . . . . . . . 4.2.1 Connecting Promag W/P/H . . . . . . . . . . . 4.2.2 Cable specifications . . . . . . . . . . . . . . . . . . Connecting the measuring unit . . . . . . . . . . . . . . . 4.3.1 Terminal assignment . . . . . . . . . . . . . . . . . 4.3.2 Transmitter connection . . . . . . . . . . . . . . . 4.3.3 PROFIBUS DP connection diagram . . . . . . 4.3.4 PROFIBUS PA connection diagram . . . . . . 6.1 6.2 6.3 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching on the measuring device . . . . . . . . . . . . Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.1 Quick Setup "Commissioning" . . . . . . . . . . 6.3.2 Quick Setup "Pulsating Flow" . . . . . . . . . . . 6.3.3 Quick Setup "Batching" . . . . . . . . . . . . . . . 6.3.4 Quick Setup "Communication" . . . . . . . . . . 6.3.5 Data backup/transmission . . . . . . . . . . . . . Commissioning the PROFIBUS interface . . . . . . . . 6.4.1 PROFIBUS DP commissioning . . . . . . . . . . 6.4.2 PROFIBUS PA commissioning . . . . . . . . . . 3.2 3.3 4.2 4.3 Endress+Hauser 5 5 6 6 6 11 11 11 12 13 13 13 15 16 16 17 17 18 20 21 21 27 32 35 36 37 39 40 40 41 43 44 44 48 49 49 50 51 53 4.4 4.5 4.6 Potential matching . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1 Potential equalization, Promag W, Promag P . . . . . . . . . . . . . . . . . 4.4.2 Potential equalization, Promag H . . . . . . . . 4.4.3 Connection examples for potential equalization . . . . . . . . . . . . . . . . . Degree of protection . . . . . . . . . . . . . . . . . . . . . . . Post-connection check . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . . . . . . . . . . . 60 5.1 5.2 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1 Display and operating elements . . . . . . . . . 5.2.2 Display (operating mode) . . . . . . . . . . . . . . 5.2.3 Additional display functions . . . . . . . . . . . . 5.2.4 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.5 Controlling the batching processes using the local display . . . . . . . . . . . . . . . . Brief Operating Manual to the function matrix . . . . 5.3.1 General notes . . . . . . . . . . . . . . . . . . . . . . 5.3.2 Enabling the programming mode . . . . . . . . 5.3.3 Disabling the programming mode . . . . . . . . Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Type of error . . . . . . . . . . . . . . . . . . . . . . . 5.4.2 Error message type . . . . . . . . . . . . . . . . . . . Operating options . . . . . . . . . . . . . . . . . . . . . . . . . 5.5.1 Operating program "FieldCare" . . . . . . . . . . 5.5.2 Operating program "SIMATIC PDM" (Siemens) . . . . . . . . . . . . 5.5.3 Device drivers for operating programs . . . . Hardware PROFIBUS DP settings . . . . . . . . . . . . . . 5.6.1 Configuring the write protection . . . . . . . . 5.6.2 Configuring the device address . . . . . . . . . . 5.6.3 Configuring the terminating resistors . . . . . 5.6.4 Current output configuration . . . . . . . . . . . 5.6.5 Relay output configuration . . . . . . . . . . . . . HardwarePROFIBUS PA settings . . . . . . . . . . . . . . 5.7.1 Configuring the write protection . . . . . . . . 5.7.2 Configuring the device address . . . . . . . . . . 5.3 5.4 5.5 5.6 5.7 6.4 56 56 56 56 58 59 60 61 61 62 62 63 65 66 67 67 67 68 68 68 69 69 69 70 72 72 73 74 75 76 77 77 78 79 79 80 80 82 85 88 90 91 91 94 3 Promag 53 PROFIBUS DP/PA 6.5 6.6 6.7 6.8 6.9 6.10 Table of contents PROFIBUS DP/PA system integration . . . . . . . . . . 96 6.5.1 Device master file (GSD file) . . . . . . . . . . . 96 6.5.2 Selection of the GSD file in the measuring device . . . . . . . . . . . . . . . . . . . . 98 6.5.3 Compatibility to the previous model Promag 33 (Profile Version 2.0) . . . . . . . . . 99 6.5.4 Maximum number of writes . . . . . . . . . . . 99 PROFIBUS DP cyclic data transmission . . . . . . . . 100 6.6.1 Block model . . . . . . . . . . . . . . . . . . . . . . 100 6.6.2 Modules for cyclic data transmission . . . . 100 6.6.3 Description of the modules . . . . . . . . . . . 101 6.6.4 Configuration examples with Simatic S7 HW-Konfig . . . . . . . . . . . . . . . 108 PROFIBUS PA cyclic data transmission . . . . . . . . . 110 6.7.1 Block model . . . . . . . . . . . . . . . . . . . . . . 110 6.7.2 Modules for cyclic data transmission . . . . 110 6.7.3 Description of the modules . . . . . . . . . . . 111 6.7.4 Configuration examples with Simatic S7 HW-Konfig . . . . . . . . . . . . . . . 117 PROFIBUS DP/PA acyclic data transmission . . . . 119 6.8.1 Master class 2 acyclic (MS2AC) . . . . . . . . 119 6.8.2 Master class 1 acyclic (MS1AC) . . . . . . . . 119 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 6.9.1 Empty-pipe/Full-pipe adjustment . . . . . . . 120 Data storage device . . . . . . . . . . . . . . . . . . . . . . . 121 6.10.1 HistoROM/S-DAT (Sensor DAT) . . . . . . . 121 6.10.2 HistoROM/T-DAT (Transmitter DAT) . . . 121 6.10.3 F-CHIP (Function Chip) . . . . . . . . . . . . . . 121 7 Maintenance . . . . . . . . . . . . . . . . . . . 122 7.1 7.2 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 122 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 8 Accessories . . . . . . . . . . . . . . . . . . . . 123 8.1 8.2 8.3 Device-specific accessories . . . . . . . . . . . . . . . . . . 123 Measuring principle-specific accessories . . . . . . . . 123 Service-specific accessories . . . . . . . . . . . . . . . . . 124 9 Troubleshooting . . . . . . . . . . . . . . . . 125 9.1 9.2 Troubleshooting instructions . . . . . . . . . . . . . . . . System error messages . . . . . . . . . . . . . . . . . . . . . 9.2.1 Displaying the device status on PROFIBUS DP/PA . . . . . . . . . . . . . . . 9.2.2 List of system error messages . . . . . . . . . Process error messages . . . . . . . . . . . . . . . . . . . . . 9.3.1 Displaying the device status on PROFIBUS DP/PA . . . . . . . . . . . . . . . 9.3.2 List of process error messages . . . . . . . . . Process errors without messages . . . . . . . . . . . . . Failsafe mode of outputs . . . . . . . . . . . . . . . . . . . 9.3 9.4 9.5 4 9.6 9.7 9.8 9.9 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.1 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . 9.6.2 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . 9.6.3 Removing and installing printed circuit boards . . . . . . . . . . . . . . . 9.6.4 Replacing the device fuse . . . . . . . . . . . . 9.6.5 Replacing exchangeable measuring electrodes . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SoftwareHistory . . . . . . . . . . . . . . . . . . . . . . . . . 141 141 142 10 Technical data . . . . . . . . . . . . . . . . . . 152 10.1 Technical data at a glance . . . . . . . . . . . . . . . . . . 10.1.1 Applications . . . . . . . . . . . . . . . . . . . . . . 10.1.2 Function and system design . . . . . . . . . . 10.1.3 Input variables . . . . . . . . . . . . . . . . . . . . 10.1.4 Output variables . . . . . . . . . . . . . . . . . . . 10.1.5 Power supply . . . . . . . . . . . . . . . . . . . . . 10.1.6 Performance characteristics . . . . . . . . . . . 10.1.7 Operating conditions: Installation . . . . . . 10.1.8 Operating conditions: Environment . . . . . 10.1.9 Operating conditions: Process . . . . . . . . . 10.1.10 Mechanical construction . . . . . . . . . . . . 10.1.11 Human interface . . . . . . . . . . . . . . . . . . 10.1.12 Certificates and approvals . . . . . . . . . . . . 10.1.13 Ordering information . . . . . . . . . . . . . . . 10.1.14 Accessories . . . . . . . . . . . . . . . . . . . . . . 10.1.15 Documentation . . . . . . . . . . . . . . . . . . . 143 147 148 150 150 150 152 152 152 152 152 153 154 155 155 156 161 168 168 170 170 170 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 125 127 127 128 136 136 136 139 140 Endress+Hauser Promag 53 PROFIBUS DP/PA Safety instructions 1 Safety instructions 1.1 Designated use The measuring device described in this Operating Manual is to be used only for measuring the flow rate of conductive fluids in closed pipes. A minimum conductivity of 20 μS/cm is required for measuring demineralized water. Most liquids can be measured as of a minimum conductivity of 5 μS/cm. Examples: • Acids, alkalis, • Drinking water, wastewater, sewage sludge, • Milk, beer, wine, mineral water, etc. Resulting from incorrect use or from use other than that designated the operational safety of the measuring devices can be suspended. The manufacturer accepts no liability for damages being produced from this. 1.2 Installation, commissioning and operation Note the following points: • Installation, connection to the electricity supply, commissioning and maintenance of the device must be carried out by trained, qualified specialists authorized to perform such work by the facility's owner-operator. The specialist must have read and understood this Operating Manual and must follow the instructions it contains. • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in the Operating Manual is mandatory. • Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However, small changes in temperature, concentration or the degree of contamination in the process can result in changes of the chemical resistance properties. Therefore, Endress+Hauser can not guarantee or accept liability for the chemical resistance properties of the fluid wetted materials in a specific application. The user is responsible for the choice of fluid wetted materials in regards to their in-process resistance to corrosion. • If carrying out welding work on the piping, the welding unit must not be grounded by means of the measuring device. • The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams. The transmitter must be grounded, except in cases where special protective measures have been taken (e.g. galvanically isolated power supply SELV or PELV). • Always note the regulations applicable in your country to the operation, maintenance and repair of electrical devices. Special instructions relating to the device can be found in the relevant sections of this documentation. Endress+Hauser 5 Safety instructions Promag 53 PROFIBUS DP/PA 1.3 Operational safety Note the following points: • Measuring systems for use in hazardous environments are accompanied by separate "Ex documentation", which is an integral part of this Operating Manual. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory. The symbol on the front of this supplementary Ex documentation indicates the approval and the certification body (e.g. 0 Europe, 1 USA, 1 Canada) • The measuring device complies with the general safety requirements in accordance with EN 61010-1, the EMC requirements of IEC/EN 61326, and NAMUR recommendations NE 21, NE 43 and NE 53. • Depending on the application, the seals of the process connections of the Promag H sensor require periodic replacement. • When hot fluid passes through the measuring tube, the surface temperature of the housing increases. In the case of the sensor, in particular, users should expect temperatures that can be close to the fluid temperature. If the temperature of the fluid is high, implement sufficient measures to prevent burning or scalding. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to this Operating Manual. 1.4 Returns • Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. • Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator. • Please note the measures on → ä 150 1.5 Safety conventions and icons The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010-1 "Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures". The devices can, however, be a source of danger if used incorrectly or for anything other than the designated use. Consequently, always pay particular attention to the safety instructions indicated in this Operating Manual by the following icons: # " ! 6 Warning! "Warning" indicates an action or procedure which, if not performed correctly, can result in injury or a safety hazard. Comply strictly with the instructions and proceed with care. Caution! "Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. Comply strictly with the instructions. Note! "Note" indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device. Endress+Hauser Promag 53 PROFIBUS DP/PA Identification 2 Identification 2.1 Device designation The flow measuring system consists of the following components: • Promag 53 transmitter • Promag W, Promag P or Promag H sensor Two versions are available: • Compact version: transmitter and sensor form a single mechanical unit. • Remote version: transmitter and sensor are installed separately. 2.1.1 Nameplate of the transmitter 8 9 PROMAG 53 1 2 3 4 Order Code: 53P1H-XXXXXXXXXXXX Ser.No.: 12345678901 TAG No.: ABCDEFGHJKLMNPQRST IP67 / NEMA/Type 4X 20-55VAC/16-62VDC 50-60Hz 15VA/W EPD/MSU ECC PROFIBUS DP (Profile 3.0), STATUS-IN f-OUT, I-OUT 5 6 i -20°C (-4°F) < Tamb < +60°C (+140°F) P R O F I 7 B U S N12895 R Pat. UK EP 541 878 EP 618 680 Pat. UK 2 084 740 EP 219 725 EP 521 169 Pat. US 5,323,156 5,479,007 Pat. US 4,382,387 4,704,908 5,351,554 a0004554 Fig. 1: 1 2 3 4 5 6 7 8 9 Endress+Hauser Nameplate specifications for the "Promag 53" transmitter (example) Order code/serial number: Refer to the specifications on the order confirmation for the meanings of the individual letters and digits. Power supply/frequency/power consumption Additional functions and software Available inputs and outputs Reserved for information on special products Please refer to operating instructions / documentation Reserved for certificates, approvals and for additional information on device version Ambient temperature range Degree of protection 7 Identification Promag 53 PROFIBUS DP/PA 2.1.2 Nameplate of the sensor PROMAG P 1 2 3 4 5 Order Code: 50PXX-XXXXXXXXXXXX Ser.No.: 12345678901 RY TAG No.: ABCDEFGHJKLMNPQRST 2007 1.0000/0000 DN100 DIN/EN PN40 pnom =PS= 40bar TM: –10°C...150°C/+14°F...300°F Materials: PFA Electrodes: 1.4435/316L 0.2% CAL 10 EPD/MSÜ, R/B 11 -20°C (-4°F)<Tamb<+60°C (+140°F) IP67 NEMA/Type4X 12 K-factor: 6 7 8 i 9 N12895 13 a0004374 Fig. 2: 1 2 3 4 5 6 7 8 9 10 11 12 13 8 Nameplate specifications for the "Promag" sensor (example) Order code/serial number: See the specifications on the order confirmation for the meanings of the individual letters and digits. Calibration factor with zero point Nominal diameter/nominal pressure Medium temperature range Materials: lining/measuring electrode Reserved for information on special products Permitted ambient temperature range Please refer to operating instructions / documentation Reserved for additional information on device version (approvals, certificates) Calibration tolerance Additional information – EPD: with empty pipe detection electrode – R/B: with reference electrode (only for Promag P) Degree of protection Flow direction Endress+Hauser Promag 53 PROFIBUS DP/PA Identification Nameplate for connections 1 12345678912 Supply / Versorgung / Tension d'alimentation 26 = B (RxD/TxD-P) 27 = A (RxD/TxD-N) 2 L1/L+ N/LPE 2 3 26(+) / 27(-) 4 Ser.No.: active passive normally open contact normally closed contact 24(+) / 25(-) 1 A: P: NO: NC: 20(+) / 21(-) See operating manual Betriebsanleitung beachten Observer manuel d'instruction 22(+) / 23(-) 2.1.3 X PROFIBUS DP (Profile 3.0) 3...30 VDC, Ri = 3 kOhm P STATUS–IN 5 6 7 8 9 max. 60 VDC / 0.1 A max. 30 VAC / 0.5 A RELAY max. 60 VDC / 0.1 A max. 30 VAC / 0.5 A RELAY Ex-works / ab-Werk / réglages usine Device SW: XX.XX.XX (WEA) Communication: PROFIBUS DP Drivers: ID XXXX (HEX) Date: DD. MMM. YYYY NO NC Update 1 Update 2 319475-00XX a0004562 Fig. 3: 1 2 3 4 5 6 7 8 9 10 Endress+Hauser Nameplate specifications for "Promag" transmitter connections (example) Serial number Possible configuration of current output Possible configuration of relay contacts Terminal assignment, cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Pending signals at the inputs and outputs possible configurations and terminal assignment Version of device software currently installed (inclusive language group) Installed communication type PROFIBUS ID No. Date of installation Current updates to data specified in points 6 to 9 9 Identification Promag 53 PROFIBUS DP/PA 2.2 Certificates and approvals The devices are designed in accordance with good engineering practice to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010-1 "Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures" and with the EMC requirements of IEC/EN 61326. The measuring system described in this Operating Manual is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. The measuring system is in conformity with the EMC requirements of the "Australian Communications and Media Authority (ACMA)". The flowmeter has successfully passed all the test procedures carried out and is certified and registered by the PNO (PROFIBUS User Organization). The device thus meets all the requirements of the following specifications: • Certified to PROFIBUS Specification Profile 3.0 version (Device certification number: provided upon request) • The measuring device can also be operated with certified devices of other manufacturers (interoperability). 2.3 Registered trademarks KALREZ® and VITON® Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA TRI-CLAMP® Registered trademark of Ladish & Co., Inc., Kenosha, USA PROFIBUS® Registered trademark of the PROFIBUS User Organization, Karlsruhe, D HistoROM™, S-DAT®, T-DAT™, F-CHIP®, FieldCare®, Fieldcheck®, Applicator® Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH 10 Endress+Hauser Promag 53 PROFIBUS DP/PA Installation 3 Installation 3.1 Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order. 3.1.2 Transport The following instructions apply to unpacking and to transporting the device to its final location: • Transport the devices in the containers in which they are delivered. • Do not remove the protection plates or caps on the process connections until you are ready to install the device. This is particularly important in the case of sensors with PTFE linings. Special notes on flanged devices " Caution! • The wooden covers mounted on the flanges before the device leaves the factory protect the linings on the flanges during storage and transportation. Do not remove these protection plates until immediately before the device is installed in the pipe. • Do not lift flanged devices by the transmitter housing or, in the case of the remote version, by the connection housing. Transporting flanged devices (DN ≤300) 12" Use webbing slings slung round the two process connections. Do not use chains, as they could damage the housing. # Warning! Risk of injury if the measuring device slips. The center of gravity of the assembled measuring device might be higher than the points around which the slings are slung. At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip. a0004294 Fig. 4: Endress+Hauser Transporting sensors with DN > ≤300 (12") 11 Installation Promag 53 PROFIBUS DP/PA Transporting flanged devices DN 300 (12") Use only the metal eyes on the flanges for transporting the device, lifting it and positioning the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This would buckle the casing and damage the internal magnetic coils. a0004295 Fig. 5: 3.1.3 Transporting sensors with DN > 300 (12") Storage Note the following points: • Pack the measuring device in such a way as to protect it reliably against impact for storage (and transportation). The original packaging provides optimum protection. • The storage temperature corresponds to the operating temperature range of the measuring transmitter and the appropriate measuring sensors → ä 155. • The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures. • Choose a storage location where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the lining. • Do not remove the protection plates or caps on the process connections until you are ready to install the device. This is particularly important in the case of sensors with PTFE linings. 12 Endress+Hauser Promag 53 PROFIBUS DP/PA Installation 3.2 Installation conditions 3.2.1 Dimensions The dimensions and installation lengths of the sensor and transmitter can be found in the "Technical Information" for the device in question. This document can be downloaded as a PDF file from www.endress.com. A list of the "Technical Information" documents available is provided in the "Documentation" section on → ä 170. 3.2.2 Mounting location The accumulation of air or gas bubbles in the measuring tube could result in an increase in measuring errors. Avoid the following locations: • At the highest point of a pipeline. Risk of air accumulating. • Directly upstream from a free pipe outlet in a vertical pipeline. h 2 x DN A0011899 Fig. 6: Mounting location Installing pumps Do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. Information on the lining's resistance to partial vacuum → ä 158. It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or peristaltic pumps. Information on the measuring system's resistance to vibration and shock → ä 155. A0011900 Fig. 7: Endress+Hauser Installing pumps 13 Installation Promag 53 PROFIBUS DP/PA Partially filled pipes " Partially filled pipes with gradients necessitate a drain-type configuration. The Empty Pipe Detection function offers additional protection by detecting empty or partially filled pipes → ä 120. Caution! Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable to install a cleaning valve. 2 x DN 5 x DN A0011901 Fig. 8: Installation in partially filled pipe Down pipes Install a siphon or a vent valve downstream of the sensor in down pipes longer than 5 meters (16,3 ft). This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. This measure also prevents the system losing prime, which could cause air inclusions. Information on the lining's resistance to partial vacuum → ä 158 1 h 2 A0011902 Fig. 9: 1 2 h 14 Measures for installation in a down pipe Vent valve Siphon Length of down pipe h ≥ 5 m (16,3 ft) Endress+Hauser Promag 53 PROFIBUS DP/PA Installation 3.2.3 Orientation An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube. Promag, nevertheless, supplies a range of functions and accessories for correct measuring of problematic fluids: • Electrode Cleaning Circuitry (ECC) to prevent electrically conductive deposits in the measuring tube, e.g. for fluids causing buildup (see "Description of Device Functions" manual). • Empty Pipe Detection (EPD) ensures the detection of partially filled measuring tubes or in the case of degassing fluids → ä 120. Vertical orientation A vertical orientation is ideal in the following cases: • For self-emptying piping systems and when using empty pipe detection. • For sludge containing sand or stones and where the solids cause sedimentation. A0011903 Fig. 10: Vertical orientation Horizontal orientation The measuring electrode plane should be horizontal. This prevents brief insulation of the two electrodes by entrained air bubbles. " Caution! Empty Pipe Detection functions correctly with the measuring device installed horizontally only when the transmitter housing is facing upward (see diagram). Otherwise there is no guarantee that Empty Pipe Detection will respond if the measuring tube is only partially filled. A 1 2 2 A 3 A0011904 Fig. 11: 1 2 3 Endress+Hauser Horizontal orientation EPD electrode for empty pipe detection (not available for "measuring electrode only" option, not in Promag H, DN 2 to 15 (1/12" to ½")) Measuring electrodes for signal detection Reference electrode for potential equalization (not available for "measuring electrode only" option, not in Promag H) 15 Installation Promag 53 PROFIBUS DP/PA 3.2.4 Inlet and outlet runs If possible, install the sensor in a location upstream of fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy. • Inlet run ≥ 5 × DN • Outlet run ≥ 2 × DN 5 x DN 2 x DN A0011905 Fig. 12: 3.2.5 Inlet and outlet runs Vibrations Secure and fix both the piping and the sensor if the vibrations are severe. " Caution! It is advisable to install sensor and transmitter separately if vibration is excessively severe. Information on the permitted resistance to vibration and shock → ä 155. L A0011906 Fig. 13: 16 Measures to prevent vibration of the measuring device (L > 10 m/33 ft) Endress+Hauser Promag 53 PROFIBUS DP/PA Installation 3.2.6 Foundations, supports If the nominal diameter is DN ≥ 350 (14"), mount the sensor on a foundation of adequate loadbearing strength. " Caution! Risk of damage. Do not support the weight of the sensor on the metal casing: the casing would buckle and damage the internal magnetic coils. a0003209 Fig. 14: 3.2.7 Correct support for large nominal diameters (DN ≥ 350/14") Adapters Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in largerdiameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by cross-section reduction. ! Note! The nomogram only applies to liquids of viscosity similar to water. 1. Calculate the ratio of the diameters d/D. 2. From the nomogram, read off the pressure loss as a function of fluid velocity (downstream from the reduction) and the d/D ratio. [mbar] 100 8 m/s 7 m/s 6 m/s 10 5 m/s 4 m/s max. 8° 3 m/s d D 2 m/s 1 1 m/s d/D 0.5 0.6 0.7 0.8 0.9 A0011907 Fig. 15: Endress+Hauser Pressure loss due to adapters 17 Installation Promag 53 PROFIBUS DP/PA 3.2.8 Nominal diameter and flow rate The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum velocity of flow is between 2 and 3 m/s (6.5 to 9.8 ft/s) The velocity of flow (v), moreover, has to be matched to the physical properties of the fluid: • v < 2 m/s (v < 6.5 ft/s): for abrasive fluids • v > 2 m/s (v > 6.5 ft/s): for fluids producing buildup ! Note! Flow velocity can be increased, if necessary, by reducing the nominal diameter of the sensor (→ ä 17). Recommended flow (SI units) Nominal diameter [mm] Promag P Promag H Min./max. full scale value (v ≈ 0.3 or 10 m/s) in [dm³/min] 2 – – 0.06 to 1.8 4 – – 0.25 to 7 8 – – 1 to 30 15 – 4 to 100 4 to 100 25 9 to 300 9 to 300 9 to 300 32 15 to 500 15 to 500 – 40 25 to 700 25 to 700 25 to 700 50 35 to 1100 35 to 1100 35 to 1100 65 60 to 2000 60 to 2000 60 to 2000 80 90 to 3000 90 to 3000 90 to 3000 100 145 to 4700 145 to 4700 145 to 4700 125 220 to 7500 220 to 7500 – [mm] 18 Promag W Min./max. full scale value (v ≈ 0.3 or 10 m/s) in [m³/h] 150 20 to 600 20 to 600 – 200 35 to 1100 35 to 1100 – 250 55 to 1700 55 to 1700 – 300 80 to 2400 80 to 2400 – 350 110 to 3300 110 to 3300 – 375 140 to 4200 – – 400 140 to 4200 140 to 4200 – 450 180 to 5400 180 to 5400 – 500 220 to 6600 220 to 6600 – 600 310 to 9600 310 to 9600 – 700 420 to 13500 – – 800 550 to 18000 – – 900 690 to 22500 – – 1000 850 to 28000 – – 1200 1250 to 40000 – – 1400 1700 to 55000 – – 1600 2200 to 70000 – – 1800 2800 to 90000 – – 2000 3400 to 110000 – – Endress+Hauser Promag 53 PROFIBUS DP/PA Installation Recommended flow (US units) Nominal diameter [inch] 1 1/12" Promag P Promag H Min./max. full scale value (v ≈ 0.3 or 10 m/s) in [gal/min] – – 0.015 to 0.5 32" – – 0.07 to 2 16" – – 0.25 to 8 / 2" – 1.0 to 27 1.0 to 27 1" 2.5 to 80 2.5 to 80 2.5 to 80 5/ 5/ 1 1/ 4" 4 to 130 4 to 130 – 1 1/2" 7 to 190 7 to 190 7 to 190 2" 10 to 300 10 to 300 10 to 300 2 1/2" 16 to 500 16 to 500 16 to 500 1 3" 24 to 800 24 to 800 24 to 800 4" 40 to 1250 40 to 1250 40 to 1250 5" 60 to 1950 60 to 1950 – 6" 90 to 2650 90 to 2650 – 8" 155 to 4850 155 to 4850 – 10" 250 to 7500 250 to 7500 – 12" 350 to 10600 350 to 10600 – 14" 500 to 15000 500 to 15000 – 15" 600 to 19000 – – 16" 600 to 19000 600 to 19000 – 18" 800 to 24000 800 to 24000 – 20" 1000 to 30000 1000 to 30000 – 24" 1400 to 44000 1400 to 44000 – 28" 1900 to 60000 – – 30" 2150 to 67000 – – 32" 2450 to 80000 – – 36" 3100 to 100000 – – 40" 3800 to 125000 – – 42" 4200 to 135000 – – 48" 5500 to 175000 – – [inch] Endress+Hauser Promag W Min./max. full scale value (v ≈ 0.3 or 10 m/s) in [Mgal/d] 54" 9 to 300 – – 60" 12 to 380 – – 66" 14 to 500 – – 72" 16 to 570 – – 78" 18 to 650 – – 19 Installation Promag 53 PROFIBUS DP/PA 3.2.9 Length of connecting cable In order to ensure measuring accuracy, please comply with the following instructions when installing the remote version: • Secure the cable run or route the cable in an armored conduit. Movement of the cable can falsify the measuring signal, particularly if the fluid conductivity is low. • Route the cable well clear of electrical machines and switching elements. • Ensure potential equalization between sensor and transmitter, if necessary. • The permissible cable length Lmax depends on the fluid conductivity (→ å 16). • The maximum connecting cable length is 10 m (32.8 ft) when empty pipe detection (EPD → ä 120) is switched on. [µS/cm] 200 100 L max 5 [m] 10 100 L max 200 [ft] 0 200 400 600 a0010734 Fig. 16: Permitted lengths for connecting cable in remote version, as a function of the conductivity of the fluid Gray shaded area = permissible range Lmax = length of connecting cable 20 Endress+Hauser Promag 53 PROFIBUS DP/PA ! Installation 3.3 Installation 3.3.1 Installing the Promag W sensor Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: • It is essential that you observe the necessary screw tightening torques on → ä 22. • If grounding disks are used, follow the mounting instructions which will be enclosed with the shipment. A0011908 Fig. 17: Installing the Promag W sensor Seals Comply with the following instructions when installing seals: • Hard rubber lining → additional seals are always required. • Polyurethane lining → seals are not required. • Only use seals that comply with DIN EN 1514-1 for DIN flanges. • Make sure that the seals do not protrude into the piping cross-section. " Caution! Risk of short circuit! Do not use electrically conductive sealing compound such as graphite. An electrically conductive layer could form on the inside of the measuring tube and short-circuit the measuring signal. Ground cable • If necessary, special ground cables can be ordered as accessories for potential equalization, → ä 123. • For information on potential equalization and detailed installation instructions for using ground cables, please refer to → ä 56. Endress+Hauser 21 Installation Promag 53 PROFIBUS DP/PA Screw tightening torques (Promag W) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten the screws uniformly and in diagonally opposite sequence. • Overtightening the screws will deform the sealing faces or damage the seals. • The tightening torques listed below apply only to pipes not subjected to tensile stress. Tightening torques for: • EN (DIN) → ä 22 • JIS → ä 24 • ANSI → ä 24 • AWWA → ä 25 • AS 2129 → ä 25 • AS 4087 → ä 26 Promag W tightening torques for EN (DIN) 22 Nominal diameter EN (DIN) [mm] Pressure rating [bar] Screws Hard rubber Max. tightening torque [Nm] Polyurethane 25 PN 40 4 × M 12 - 15 32 PN 40 4 × M 16 - 24 40 PN 40 4 × M 16 - 31 50 PN 40 4 × M 16 48 40 65* PN 16 8 × M 16 32 27 65 PN 40 8 × M 16 32 27 80 PN 16 8 × M 16 40 34 80 PN 40 8 × M 16 40 34 100 PN 16 8 × M 16 43 36 100 PN 40 8 × M 20 59 50 125 PN 16 8 × M 16 56 48 125 PN 40 8 × M 24 83 71 150 PN 16 8 × M 20 74 63 150 PN 40 8 × M 24 104 88 200 PN 10 8 × M 20 106 91 200 PN 16 12 × M 20 70 61 200 PN 25 12 × M 24 104 92 250 PN 10 12 × M 20 82 71 250 PN 16 12 × M 24 98 85 250 PN 25 12 × M 27 150 134 300 PN 10 12 × M 20 94 81 300 PN 16 12 × M 24 134 118 300 PN 25 16 × M 27 153 138 350 PN 6 12 × M 20 111 120 350 PN 10 16 × M 20 112 118 350 PN 16 16 × M 24 152 165 350 PN 25 16 × M 30 227 252 400 PN 6 16 × M 20 90 98 400 PN 10 16 × M 24 151 167 400 PN 16 16 × M 27 193 215 400 PN 25 16 × M 33 289 326 450 PN 6 16 × M 20 112 126 450 PN 10 20 × M 24 153 133 450 PN 16 20 × M 27 198 196 450 PN 25 20 × M 33 256 253 500 PN 6 20 × M 20 119 123 500 PN 10 20 × M 24 155 171 Endress+Hauser Promag 53 PROFIBUS DP/PA Installation Nominal diameter EN (DIN) [mm] Pressure rating [bar] Screws Hard rubber Max. tightening torque [Nm] Polyurethane 500 PN 16 20 × M 30 275 300 500 PN 25 20 × M 33 317 360 600 PN 6 20 × M 24 139 147 600 PN 10 20 × M 27 206 219 600 * PN 16 20 × M 33 415 443 600 PN 25 20 × M 36 431 516 700 PN 6 24 × M 24 148 139 700 PN 10 24 × M 27 246 246 700 PN 16 24 × M 33 278 318 700 PN 25 24 × M 39 449 507 800 PN 6 24 × M 27 206 182 800 PN 10 24 × M 30 331 316 800 PN 16 24 × M 36 369 385 800 PN 25 24 × M 45 664 721 900 PN 6 24 × M 27 230 637 900 PN 10 28 × M 30 316 307 900 PN 16 28 × M 36 353 398 900 PN 25 28 × M 45 690 716 1000 PN 6 28 × M 27 218 208 1000 PN 10 28 × M 33 402 405 1000 PN 16 28 × M 39 502 518 1000 PN 25 28 × M 52 970 971 1200 PN 6 32 × M 30 319 299 1200 PN 10 32 × M 36 564 568 1200 PN 16 32 × M 45 701 753 1400 PN 6 36 × M 33 430 398 1400 PN 10 36 × M 39 654 618 1400 PN 16 36 × M 45 729 762 1600 PN 6 40 × M 33 440 417 1600 PN 10 40 × M 45 946 893 1600 PN 16 40 × M 52 1007 1100 1800 PN 6 44 × M 36 547 521 1800 PN 10 44 × M 45 961 895 1800 PN 16 44 × M 52 1108 1003 2000 PN 6 48 × M 39 629 605 2000 PN 10 48 × M 45 1047 1092 2000 PN 16 48 × M 56 1324 1261 * Designed acc. to EN 1092-1 (not to DIN 2501) Endress+Hauser 23 Installation Promag 53 PROFIBUS DP/PA Promag W tightening torques for JIS Sensor Nominal diameter JIS Pressure rating Screws [mm] Max. tightening torque [Nm] Hard rubber Polyurethane 25 10K 4 × M 16 – 19 25 20K 4 × M 16 – 19 32 10K 4 × M 16 – 22 32 20K 4 × M 16 – 22 40 10K 4 × M 16 – 24 40 20K 4 × M 16 – 24 50 10K 4 × M 16 40 33 50 20K 8 × M 16 20 17 65 10K 4 × M 16 55 45 65 20K 8 × M 16 28 23 80 10K 8 × M 16 29 23 80 20K 8 × M 20 42 35 100 10K 8 × M 16 35 29 100 20K 8 × M 20 56 48 125 10K 8 × M 20 60 51 125 20K 8 × M 22 91 79 150 10K 8 × M 20 75 63 150 20K 12 × M 22 81 72 200 10K 12 × M 20 61 52 200 20K 12 × M 22 91 80 250 10K 12 × M 22 100 87 250 20K 12 × M 24 159 144 300 10K 16 × M 22 74 63 300 20K 16 × M 24 138 124 Promag W tightening torques for ANSI 24 Sensor Nominal diameter ANSI Pressure rating [inch] [lbs] 1" Class 150 1" Class 300 1 ½" Class 150 1 ½" Class 300 2" 2" Screws Max. tightening torque [Nm] Hard rubber Polyurethane 4 × ½" – 7 4 × 5/8" – 8 4 × ½" – 10 4 × ¾" – 15 Class 150 4 × 5/8" 35 22 Class 300 8 × 5/8" 18 11 3" Class 150 4 × 5/8" 60 43 3" Class 300 8 × ¾" 38 26 4" Class 150 8 × 5/8" 42 31 4" Class 300 8 × ¾" 58 40 6" Class 150 8 × ¾" 79 59 6" Class 300 12 × ¾" 70 51 8" Class 150 8 × ¾" 107 80 10" Class 150 12 × 7/8" 101 75 12" Class 150 12 × 7/8" 133 103 14" Class 150 12 × 1" 135 158 Endress+Hauser Promag 53 PROFIBUS DP/PA Installation Sensor Nominal diameter ANSI Pressure rating [inch] [lbs] Screws Max. tightening torque [Nm] Hard rubber Polyurethane 16" Class 150 16 × 1" 128 150 18" Class 150 16 × 1 1/8" 204 234 20" Class 150 20 × 1 1/8" 183 217 24" Class 150 20 × 1 ¼ 268 307 Promag W tightening torques for AWWA Sensor Nominal diameter AWWA Pressure rating Screws Hard rubber Polyurethane 28" Class D 28 × 1 ¼" 247 292 30" Class D 28 × 1 ¼" 287 302 32" Class D 28 × 1 ½" 394 422 36" Class D 32 × 1 ½" 419 430 40" Class D 36 × 1 ½" 420 477 42" Class D 36 × 1 ½" 528 518 48" Class D 44 × 1 ½" 552 531 54" Class D 44 × 1 ¾" 730 633 60" Class D 52 × 1 ¾" 758 832 66" Class D 52 × 1 ¾" 946 955 72" Class D 60 × 1 ¾" 975 1087 78" Class D 64 × 2" 853 786 [inch] Max. tightening torque [Nm] Promag W tightening torques for AS 2129 Sensor Nominal diameter AS 2129 Pressure rating Screws [mm] Endress+Hauser Max. tightening torque [Nm] Hard rubber 50 Table E 4 × M 16 32 80 Table E 4 × M 16 49 100 Table E 8 × M 16 38 150 Table E 8 × M 20 64 200 Table E 8 × M 20 96 250 Table E 12 × M 20 98 300 Table E 12 × M 24 123 350 Table E 12 × M 24 203 400 Table E 12 × M 24 226 500 Table E 16 × M 24 271 600 Table E 16 × M 30 439 700 Table E 20 × M 30 355 750 Table E 20 × M 30 559 800 Table E 20 × M 30 631 900 Table E 24 × M 30 627 1000 Table E 24 × M 30 634 1200 Table E 32 × M 30 727 25 Installation Promag 53 PROFIBUS DP/PA Promag W tightening torques for AS 4087 Sensor Nominal diameter AS 4087 Pressure rating Screws [mm] 26 Max. tightening torque [Nm] Hard rubber 50 PN 16 4 × M 16 32 80 PN 16 4 × M 16 49 100 PN 16 8 × M 16 38 150 PN 16 8 × M 20 52 200 PN 16 8 × M 20 77 250 PN 16 8 × M 20 147 300 PN 16 12 × M 24 103 350 PN 16 12 × M 24 203 375 PN 16 12 × M 24 137 400 PN 16 12 × M 24 226 500 PN 16 16 × M 24 271 600 PN 16 16 × M 30 393 700 PN 16 20 × M 27 330 750 PN 16 20 × M 30 529 800 PN 16 20 × M 33 631 900 PN 16 24 × M 33 627 1000 PN 16 24 × M 33 595 1200 PN 16 32 × M 33 703 Endress+Hauser Promag 53 PROFIBUS DP/PA Installation 3.3.2 " ! Installing the Promag P sensor Caution! • The protective covers mounted on the two sensor flanges guard the PTFE lining, which is turned over the flanges. Consequently, do not remove these protection plates until immediately before the sensor is installed in the pipe. • Protection plates must remain in place while the device is in storage. • Make sure that the lining is not damaged or removed from the flanges. Note! Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer. The sensor is designed for installation between the two piping flanges: • It is essential that you observe the necessary screw tightening torques on → ä 28. • If grounding disks are used, follow the mounting instructions which will be enclosed with the shipment. A0011908 Fig. 18: Installing the Promag P sensor Seals Comply with the following instructions when installing seals: • PFA or PTFE lining → seals are not required. • Only use seals that comply with DIN EN 1514-1 for DIN flanges. • Make sure that the seals do not protrude into the piping cross-section. " Caution! Risk of short circuit! Do not use electrically conductive sealing compound such as graphite. An electrically conductive layer could form on the inside of the measuring tube and short-circuit the measuring signal. Ground cable • If necessary, special ground cables can be ordered as accessories for potential equalization, → ä 123. • For information on potential equalization and detailed installation instructions for using ground cables, please refer to → ä 56. Endress+Hauser 27 Installation Promag 53 PROFIBUS DP/PA Installing the high-temperature version (with PFA lining) The high-temperature version has a housing support for the thermal separation of sensor and transmitter. The high-temperature version is always used for applications in which high ambient temperatures are encountered in conjunction with high fluid temperatures. The high-temperature version is obligatory if the fluid temperature exceeds +150 °C (+300 °F). ! Note! You will find information on permissible temperature ranges on → ä 156. Insulation Pipes generally have to be insulated if they carry very hot fluids to avoid energy losses and prevent accidental contact with pipes at temperatures that could cause injury. Guidelines regulating the insulation of pipes have to be taken into account. " Caution! Risk of electronics overheating. The housing support dissipates heat and its entire surface area must remain uncovered. Make sure that the sensor insulation does not extend past the top of the two sensor half-shells. max. Esc - + E a0004300 Fig. 19: Promag P sensor (high-temperature version): insulating the pipe Screw tightening torques (Promag P) Note the following points: • The tightening torques listed below are for lubricated threads only. • Always tighten the screws uniformly and in diagonally opposite sequence. • Overtightening the screws will deform the sealing faces or damage the seals. • The tightening torques listed below apply only to pipes not subjected to tensile stress. Tightening torques for: • EN (DIN) → ä 29 • ANSI → ä 30 • JIS → ä 30 • AS 2129 → ä 31 • AS 4087 → ä 31 28 Endress+Hauser Promag 53 PROFIBUS DP/PA Installation Promag P tightening torques for EN (DIN) Nominal diameter EN (DIN) Pressure rating Screws Max. tightening torque [Nm] [mm] [bar] 15 PN 40 4 × M 12 11 – 25 PN 40 4 × M 12 26 20 32 PN 40 4 × M 16 41 35 40 PN 40 4 × M 16 52 47 PTFE PFA 50 PN 40 4 × M 16 65 59 65 * PN 16 8 × M 16 43 40 65 PN 40 8 × M 16 43 40 80 PN 16 8 × M 16 53 48 80 PN 40 8 × M 16 53 48 100 PN 16 8 × M 16 57 51 100 PN 40 8 × M 20 78 70 125 PN 16 8 × M 16 75 67 125 PN 40 8 × M 24 111 99 150 PN 16 8 × M 20 99 85 150 PN 40 8 × M 24 136 120 200 PN 10 8 × M 20 141 101 200 PN 16 12 × M 20 94 67 200 PN 25 12 × M 24 138 105 250 PN 10 12 × M 20 110 – 250 PN 16 12 × M 24 131 – 250 PN 25 12 × M 27 200 – 300 PN 10 12 × M 20 125 – 300 PN 16 12 × M 24 179 – 300 PN 25 16 × M 27 204 – 350 PN 10 16 × M 20 188 – 350 PN 16 16 × M 24 254 – 350 PN 25 16 × M 30 380 – 400 PN 10 16 × M 24 260 – 400 PN 16 16 × M 27 330 – 400 PN 25 16 × M 33 488 – 450 PN 10 20 × M 24 235 – 450 PN 16 20 × M 27 300 – 450 PN 25 20 × M 33 385 – 500 PN 10 20 × M 24 265 – 500 PN 16 20 × M 30 448 – 500 PN 25 20 × M 33 533 – 600 PN 10 20 × M 27 345 – 600 * PN 16 20 × M 33 658 – 600 PN 25 20 × M 36 731 – * Designed acc. to EN 1092-1 (not to DIN 2501) Endress+Hauser 29 Installation Promag 53 PROFIBUS DP/PA Promag P tightening torques for ANSI Nominal diameter ANSI Screws Max. tightening torque Pressure rating [mm] [inch] [lbs] 15 ½" Class 150 15 ½" Class 300 25 1" 25 1" 40 40 PTFE PFA [Nm] [lbf · ft] [Nm] [lbf · ft] 4 × ½" 6 4 – – 4 × ½" 6 4 – – Class 150 4 × ½" 11 8 10 7 Class 300 4 × 5/8" 14 10 12 9 1 ½" Class 150 4 × ½" 24 18 21 15 1 ½" Class 300 4 × ¾" 34 25 31 23 50 2" Class 150 4 × 5/8" 47 35 44 32 50 2" Class 300 8 × 5/8" 23 17 22 16 80 3" Class 150 4 × 5/8" 79 58 67 49 80 3" Class 300 8 × ¾" 47 35 42 31 100 4" Class 150 8 × 5/8" 56 41 50 37 100 4" Class 300 8 × ¾" 67 49 59 44 150 6" Class 150 8 × ¾" 106 78 86 63 150 6" Class 300 12 × ¾" 73 54 67 49 200 8" Class 150 8 × ¾" 143 105 109 80 250 10" Class 150 12 × 7/8" 135 100 – – 300 12" Class 150 12 × 7/8" 178 131 – – 350 14" Class 150 12 × 1" 260 192 – – 400 16" Class 150 16 × 1" 246 181 – – 450 18" Class 150 16 × 1 1/8" 371 274 – – 500 20" Class 150 20 × 1 1/8" 341 252 – – 600 24" Class 150 20 × 1 ¼" 477 352 – – Promag P tightening torques for JIS Nominal diameter 30 JIS Pressure rating Screws [mm] 15 10K 15 25 Max. tightening torque [Nm] PTFE PFA 4 × M 12 16 – 20K 4 × M 12 16 – 10K 4 × M 16 32 27 25 20K 4 × M 16 32 27 32 10K 4 × M 16 38 – 32 20K 4 × M 16 38 – 40 10K 4 × M 16 41 37 40 20K 4 × M 16 41 37 50 10K 4 × M 16 54 46 50 20K 8 × M 16 27 23 65 10K 4 × M 16 74 63 65 20K 8 × M 16 37 31 80 10K 8 × M 16 38 32 80 20K 8 × M 20 57 46 100 10K 8 × M 16 47 38 100 20K 8 × M 20 75 58 125 10K 8 × M 20 80 66 125 20K 8 × M 22 121 103 150 10K 8 × M 20 99 81 Endress+Hauser Promag 53 PROFIBUS DP/PA Installation Nominal diameter JIS Pressure rating Screws 150 20K 12 × M 22 200 10K 200 20K 250 250 [mm] Max. tightening torque [Nm] PTFE PFA 108 72 12 × M 20 82 54 12 × M 22 121 88 10K 12 × M 22 133 – 20K 12 × M 24 212 – 300 10K 16 × M 22 99 – 300 20K 16 × M 24 183 – Promag P tightening torques for AS 2129 Nominal diameter [mm] AS 2129 Pressure rating Screws Max. tightening torque [Nm] PTFE 25 Table E 4 × M 12 21 50 Table E 4 × M 16 42 Promag P tightening torques for AS 4087 Endress+Hauser Nominal diameter [mm] AS 4087 Pressure rating Screws Max. tightening torque [Nm] PTFE 50 PN 16 4 × M 16 42 31 Installation Promag 53 PROFIBUS DP/PA 3.3.3 Installing the Promag H sensor The sensor is supplied, as per your order, with or without installed process connections. Installed process connections are screwed onto the sensor using 4 or 6 hexagonal-headed bolts. " Caution! Depending on the application and the length of the pipe, the sensor must be supported or more securely mounted if necessary. Particularly when using process connections made of plastic, it is essential that the sensor be mounted securely. A wall mounting kit for this purpose can be ordered separately as an accessory from Endress+Hauser → ä 123. A C B a0004301 Fig. 20: Promag H process connections; DN 2 to 25 / DN 40 to 100 (1/12" to 1" / 1 ½" to 4") A = DN 2 to 25 (1/12" to 1") / Process connections with O-ring Weld nipple (DIN EN ISO 1127, ODT / SMS), flange (EN (DIN), ANSI, JIS), flange made of PVDF (EN (DIN), ANSI, JIS), external thread, internal thread, hose connection, PVC adhesive fitting B = DN 2 to 25 (1/12" to 1") / Process connections with aseptic molded seal Weld nipple (DIN 11850, ODT / SMS), clamp (ISO 2852, DIN 32676, L14 AM7), coupling (DIN 11851, DIN 11864-1, SMS 1145), flange DIN 11864-2 C = DN 40 to 100 (1 ½" to 4") / Process connections with aseptic molded seal Weld nipple (DIN 11850, ODT / SMS), clamp (ISO 2852, DIN 32676, L14 AM7), coupling (DIN 11851, DIN 11864-1, ISO 2853, SMS 1145), flange DIN 11864-2 Seals When mounting the process connections, please ensure that the relevant seals are clean and properly centered. " 32 Caution! • In the case of metallic process connections, the screws must be fully tightened. The process connection forms a metallic connection with the sensor, which ensures a defined compression of the seal. • In the case of process connections made of plastic, the maximum screw tightening torques for lubricated threads (7 Nm / 5.2 lbf ft) must be adhered to. In the case of plastic flanges, a seal must always be used between the connection and the counterflange. • Depending on the application, the seals should be replaced periodically, particularly when molded seals (aseptic version) are used! The interval between replacements depends on the frequency of the cleaning cycles and on the temperatures of the fluid and the cleaning process. Replacement seals can be ordered as an accessory at a later stage → ä 123. Endress+Hauser Promag 53 PROFIBUS DP/PA Installation Using and installing grounding rings (DN 2 to 25, 1/12" to 1") In case the process connections are made of plastic (e.g. flanges or adhesive fittings), the potential between the sensor and the fluid must be equalised using additional ground rings. If the ground rings are not installed this can affect the accuracy of the measurements or cause the destruction of the sensor through the galvanic corrosion of the electrodes. " Caution! • Depending on the option ordered, plastic rings may be installed at the process connections instead of ground rings. These plastic rings serve only as spacers and have no potential equalization function. In addition, they provide a sealing function at the interface between the sensor and process connection. For this reason, with process connections without ground rings, these plastic rings/seals must not be removed, or must always be installed. • Ground rings can be ordered separately from Endress+Hauser as accessories → ä 123. When placing the order, make certain that the ground ring is compatible with the material used for the electrodes. Otherwise, there is a risk that the electrodes may be destroyed by galvanic corrosion! Information about the materials can be found on → ä 165. • Ground rings, including the seals, are mounted within the process connections. Therefore, the fitting length is not affected. 1. Loosen the four or six hexagonal headed bolts (1) and remove the process connection from the sensor (4). 2. Remove the plastic ring (3), including the two O-ring seals (2). 3. Place one seal (2) in the groove of the process connection. 4. Place the metal ground ring (3) on the process connection. 5. Now place the second seal (2) in the groove of the ground ring. 6. Finally, mount the process connection on the sensor again. With plastic process connections, note the max. torques for lubricated threads (7 Nm / 5.2 lbf ft). 1 2 3 2 4 a0002651 Fig. 21: Installing grounding rings in the Promag H (DN 2 to 25, 1/12" to 1") 1 = Hexagonal-headed bolts, process connection 2 = O-ring seals 3 = Grounding ring or plastic ring (spacer) 4 = Sensor Endress+Hauser 33 Installation Promag 53 PROFIBUS DP/PA Welding the transmitter into the pipe (weld nipple) " ! Caution! Risk of electronics being destroyed. Please ensure that the welding system is not grounded via the sensor or transmitter. 1. Secure the sensor using several welding points in the piping. A welding jig suitable for this purpose can be ordered separately as an accessory → ä 123. 2. Loosen the screws at the process connection flange, and remove the sensor incl. seal from the piping. 3. Weld the process connection into the pipe. 4. Mount the sensor back into the pipe. When doing so, make sure that the seal is clean and positioned correctly. Note! • If the welding is done properly with thin-walled food pipes, the seal will not be damaged by heat even when mounted. Nonetheless, it is recommended that you dismantle the sensor and seal. • For dismantling purposes, it must be possible to open the piping a total of approx. 8 mm. Cleaning using pigs When cleaning using pigs, please note the internal diameters of the measuring tube and the process connection. All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation "Technical Information" → ä 170. 34 Endress+Hauser Promag 53 PROFIBUS DP/PA Installation 3.3.4 Turning the transmitter housing Turning the aluminum field housing # Warning! The rotating mechanism in devices with Ex d/de or FM/CSA Cl. I Div. 1 approval is different to that described here. The relevant procedure is described in the Ex-specific documentation. 1. Loosen the two securing screws. 2. Turn the bayonet catch as far as it will go. 3. Carefully lift the transmitter housing as far as it will go. 4. Turn the transmitter housing to the desired position (max. 2 × 90° in either direction). 5. Lower the housing into position and reengage the bayonet catch. 6. Retighten the two securing screws. 4 2 5 1 3 6 a0004302 Fig. 22: Turning the transmitter housing (aluminum field housing) Turning the stainless steel field housing 1. Loosen the two securing screws. 2. Carefully lift the transmitter housing as far as it will go. 3. Turn the transmitter housing to the desired position (max. 2 × 90° in either direction). 4. Lower the housing into position once more. 5. Retighten the two securing screws. 3 4 1 2 5 a0004303 Fig. 23: Endress+Hauser Turning the transmitter housing (stainless steel field housing) 35 Installation Promag 53 PROFIBUS DP/PA 3.3.5 Turning the local display 1. Unscrew the electronics compartment cover from the transmitter housing. 2. Press the latches on the side of the display module and pull the module out of the electronics compartment cover. 3. Turn the display to the desired position (max. 4 × 45° in both directions) and position it back on the electronics compartment cover. 4. Screw the cover of the electronics compartment firmly onto the transmitter housing. 4 x 45° a0003236 Fig. 24: 36 Turning the local display (field housing) Endress+Hauser Promag 53 PROFIBUS DP/PA Installation 3.3.6 Installing the wall-mount housing There are various ways of installing the wall-mount housing: " • Mounted directly on the wall • Panel mounting (with separate mounting kit, accessories) → ä 38 • Pipe mounting (with separate mounting kit, accessories) → ä 38 Caution! • Make sure that the permitted ambient temperature range is observed (see nameplate or → ä 155). Install the device in a shady location. Avoid direct sunlight. • Always install the wall-mount housing in such a way that the cable entries are pointing down. Mounted directly on the wall 1. Drill the holes as illustrated. 2. Remove the cover of the connection compartment (a). 3. Push the two securing screws (b) through the appropriate bores (c) in the housing. – Securing screws (M6): max. Ø 6.5 mm (0.24") – Screw head: max. Ø 10.5 mm (0.4") 4. Secure the transmitter housing to the wall as indicated. 5. Screw the cover of the connection compartment (a) firmly onto the housing. 35 (1.38) b c 81.5 (3.2) c a 90 (3.54) 192 (7.56) mm (inch) a0001130-ae Fig. 25: Endress+Hauser Mounted directly on the wall 37 Installation Promag 53 PROFIBUS DP/PA Panel mounting 1. Prepare the opening in the panel as illustrated. 2. Slide the housing into the opening in the panel from the front. 3. Screw the fasteners onto the wall-mount housing. 4. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel wall. Afterwards, tighten the locking nuts. Additional support is not necessary. 210 (8.27) +0.5 (+0.019) –0.5 (–0.019) 245 (9.65) mm (inch) +0.5 (+0.019) –0.5 (–0.019) ~110 (~4.33) a0001131 Fig. 26: Panel mounting (wall-mount housing) Pipe mounting The assembly should be performed by following the instructions in the following diagram. " Caution! If the device is mounted to a warm pipe, make sure that the housing temperature does not exceed +60 °C (+140 °F), which is the maximum permissible temperature. Ø 20…70 (Ø 0.79…2.75) ~155 (~ 6.1) mm (inch) a0001132 Fig. 27: 38 Pipe mounting (wall-mount housing) Endress+Hauser Promag 53 PROFIBUS DP/PA Installation 3.4 Post-installation check Perform the following checks after installing the measuring device in the pipe: Endress+Hauser Device condition/specifications Notes Is the device damaged (visual inspection)? - Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.? → ä 152 Installation Notes Does the arrow on the sensor nameplate match the direction of flow through the pipe? - Is the position of the measuring electrode plane correct? → ä 15 Is the position of the empty pipe detection electrode correct? → ä 15 Were all screws tightened to the specified tightening torques when the sensor was installed? → ä 21 Were the correct seals installed (type, material, installation)? → ä 21 Are the measuring point number and labeling correct (visual inspection)? - Process environment / process conditions Notes Are the inlet and outlet runs respected? Inlet run ≥ 5 × DN Outlet run ≥ 2 × DN Is the measuring device protected against moisture and direct sunlight? - Is the sensor adequately protected against vibration (attachment, support)? Acceleration up to 2 g in accordance with IEC 600 68-2-6 → ä 155 39 Wiring Promag 53 PROFIBUS DP/PA 4 # ! Wiring Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Manual. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The device does not have an internal power switch. For this reason, assign the device a switch or power-circuit breaker which can be used to disconnect the power supply line from the power grid. 4.1 4.1.1 PROFIBUS cable specifications PROFIBUS DP cable specification Cable type Two versions of the bus line are specified in IEC 61158. Cable type A can be used for all transmission rates up to 12 Mbit/s. Please refer to the table for the cable parameters: Cable type A Characteristic impedance 135 to 165 Ω at a measuring frequency of 3 to 20 MHz Cable capacitance < 30 pF/m Core cross-section >0.34 mm2, corresponds to AWG 22 Cable type Twisted in pairs, 1 x 2, 2 x 2 or 1 x 4 wire Loop-resistance 110 Ω/km Signal damping Max. 9 dB over the entire length of the cable section Shielding Copper braided shielding or braided shielding and foil shielding Bus structure Note the following points: • The maximum line length (segment length) depends on the transmission rate. For cable type A, the maximum line length (segment length) is as follows: Transmission rate [kBit/s] 9.6 to 93.75 187.5 500 1500 3000 to 12000 Line length [m] ([inch]) 1200 (4000) 1 000 (3300) 400 (1300) 200(650) 100(330) • A maximum of 32 users are permitted per segment. • Each segment is terminated at either end with a terminating resistor. • The bus length or the number of users can be increased by introducing a repeater. • The first and last segment can comprise max. 31 devices. The segments between the repeaters can comprise max. 30 stations. • The maximum distance between two bus users can be calculated as follows: (NO_REP + 1) x segment length ! Note! NO_REP = maximum number of repeaters that may be switched in series depending on the repeater in question. Example In accordance with manufacturer specifications, 9 repeaters can be switched in series when using a standard line. The maximum distance between two bus users at a transmission rate of 1.5 MBit/s can be calculated as follows: (9 + 1) x 200 m = 2000 m 40 Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring Spurs Note the following points: • Length of spurs < 6.6 m (21.7 ft) (at max.1.5 MBit/s) • No spurs should be used for transmission rates >1.5 MBit/s. The line between the connector and the bus driver is described as a spur. Experience has shown that you should proceed with caution when configuring spurs. For this reason, you cannot assume that the sum of all spurs at 1.5 MBit/s will be 6.6 m (21.7 ft). This is affected greatly by the arrangement of the field devices. Therefore, we recommend that if possible, you do not use any spurs at transmission rates >1.5 MBit/s. • If you cannot avoid using spurs, then they may not include any bus terminators. Bus termination It is important to terminate the RS485 line correctly at the start and end of the bus segment, since impedance mismatch results in reflections on the line which can cause faulty data transmission.→ ä 74 Further information General information and further notes regarding the wiring are contained in BA034S/04: "Guidelines for planning and commissioning, PROFIBUS DP/PA, field communication." 4.1.2 PROFIBUS PA cable specification Cable type Twin-core cables are recommended for connecting the device to the fieldbus. Following IEC 61158-2 (MBP), four different cable types (A, B, C, D) can be used with the fieldbus, only two of which (cable types A and B) are shielded. • Cable types A or B are particularly preferable for new installations. Only these types have cable shielding that guarantees adequate protection from electromagnetic interference and thus the most reliable data transfer. In the case of type B multi-pair cables, multiple fieldbuses with the same degree of protection may be operated on one cable. No other circuits are permissible in the same cable. • Practical experience has shown that cable types C and D should not be used due to the lack of shielding, since the freedom from interference generally does not meet the requirements described in the standard. The electrical data of the fieldbus cable have not been specified but determine important characteristics of the design of the fieldbus, such as distances bridged, number of users, electromagnetic compatibility etc. Type A Type B Cable structure Twisted pair, shielded One or more twisted pairs, fully shielded Wire cross-section 0.8 mm2 (AWG 18) 0.32 mm2 (AWG 22) Loop-resistance (DC) 44 Ω/km 112 Ω/km Characteristic impedance at 31.25 kHz 100 Ω ± 20% 100 Ω ± 30% Attenuation constant at 39 kHz 3 dB/km 5 dB/km Capacitive asymmetry 2 nF/km 2 nF/km Envelope delay distortion (7.9 to 39 kHz) 1.7 μs/km * Shield coverage 90% * Max. cable length (incl. spurs >1 m (> 3 ft)) 1900 m (6200 ft) 1200 m (4000 ft) * Not specified Endress+Hauser 41 Wiring Promag 53 PROFIBUS DP/PA Suitable fieldbus cables from various manufacturers for non-hazardous areas are listed below: • Siemens: 6XV1 830-5BH10 • Belden: 3076F • Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL Maximum overall cable length The maximum network expansion depends on the type of explosion protection and the cable specifications. The overall cable length combines the length of the main cable and the length of all spurs >1 m (>3 ft). Note the following points: • The maximum permissible overall cable length depends on the cable type used: Type A 1900 m 6200 ft Type B 1200 m 4000 ft • If repeaters are used, the maximum permissible cable length is doubled. A maximum of three repeaters are permitted between user and master. Maximum spur length The line between the distribution box and field device is described as a spur. In the case of non-Ex applications, the max. length of a spur depends on the number of spurs (>1 m): Number of spurs 1 to 12 13 to 14 15 to 18 19 to 24 25 to 32 [m] 120 90 60 30 1 [ft] 400 300 200 100 3 Max. length per spur Number of field devices In systems that meet FISCO with EEx ia type of protection, the line length is limited to max. 1000 m (3280 in) . A maximum of 32 users per segment in non-Ex areas or a maximum of 10 users in an Ex-area (EEx ia IIC) is possible. The actual number of users must be determined during configuration. Bus termination The start and end of each fieldbus segment are always to be terminated with a bus terminator. With various junction boxes (non-Ex), the bus termination can be activated via a switch. If this is not the case, a separate bus terminator must be installed. Note the following points: • In the case of a branched bus segment, the device furthest from the segment coupler represents the end of the bus. • If the fieldbus is extended with a repeater then the extension must also be terminated at both ends. Further information General information and further notes regarding the wiring are contained in BA034S/04: "Guidelines for planning and commissioning, PROFIBUS DP/PA, field communication." 42 Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring 4.1.3 Shielding and grounding When planning the shielding and grounding for a fieldbus system, there are three important points to consider: • Electromagnetic compatibility (EMC) • Explosion protection • Safety of the personnel To ensure the optimum electromagnetic compatibility of systems, it is important that the system components and above all the cables, which connect the components, are shielded and that no portion of the system is unshielded. Ideally, the cable shields are connected to the normally metal housings of the connected field devices. Since these are generally connected to the protective ground, the shield of the bus cable is grounded many times. Keep the stripped and twisted lengths of cable shield to the terminals as short as possible. This approach, which provides the best electromagnetic compatibility and personal safety, can be used without restriction in systems with good potential matching. In the case of systems without potential matching, a power supply frequency (50 Hz) equalizing current can flow between two grounding points which, in unfavorable cases, e.g. when it exceeds the permissible shield current, may destroy the cable. To suppress the low frequency equalizing currents on systems without potential matching, it is therefore recommended to connect the cable shield directly to the building ground (or protective ground) at one end only and to use capacitive coupling to connect all other grounding points. " Endress+Hauser Caution! The legal EMC requirements are fulfilled only when the cable shield is grounded on both sides! 43 Wiring Promag 53 PROFIBUS DP/PA # " 4.2 Connecting the remote version 4.2.1 Connecting Promag W/P/H Warning! • Risk of electric shock! Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics. • Risk of electric shock! Connect the protective conductor to the ground terminal on the housing before the power supply is applied. Caution! • Only sensors and transmitters with the same serial number can be connected to one another. Communication problems can occur if the devices are not connected in this way. • Risk of damaging the coil driver. Always switch off the power supply before connecting or disconnecting the coil cable. Procedure 1. Transmitter: Remove the cover from the connection compartment (a). 2. Sensor: Remove the cover from the connection housing (b). 3. Feed the signal cable (c) and coil current cable (d) through the appropriate cable entries. " Caution! Secure the connecting cable (see "Length of connecting cable" → ä 20). 4. Terminate the signal and coil current cable in accordance with the table: Promag W, Promag P → Please see the "Cable termination" table → ä 46 Promag H → Please see the "Cable termination" table → ä 47 5. Set up the wiring between the sensor and the transmitter. The wiring diagram applicable to your device can be found: • in the relevant diagram: → å 28 (Promag W, Promag P); → å 29 (Promag H) • in the cover of the sensor and transmitter. ! Note! The cable shields of the Promag H sensor are grounded using strain relief clamps (please see the "Cable termination" table → ä 47). " Caution! Insulate the cable shields that are not connected. This eliminates the risk of short-circuits with neighboring cable shields inside the connection housing. 44 6. Transmitter: Secure the cover on the connection compartment (a). 7. Sensor: Mount the cover on the connection housing (b). Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring Promag W, P 8 4 37 36 S GND 7 E 5 E2 6 d S2 S1 E1 c 42 41 a c d n.c. n.c. n.c. 7 4 37 E1 GND 42 41 E 5 E2 b A0011722 Fig. 28: a b c d n.c. Connecting the remote version of Promag W, P Wall-mount housing connection compartment Cover of the sensor connection housing Signal cable Coil current cable Not connected, insulated cable shields Wire colors/Terminal No.: 5/6 = brown, 7/8 = white, 4 = green, 37/36 = yellow Promag H 7 8 4 37 36 S S2 GND 5 E E1 6 d E2 S1 c 42 41 a c d n.c. n.c. n.c. 7 4 37 E2 GND 42 41 E 5 E1 b A0011747 Fig. 29: a b c d n.c. Connecting the remote version of Promag H Wall-mount housing connection compartment Cover of the sensor connection housing Signal cable Coil current cable Not connected, insulated cable shields Wire colors/Terminal No.: 5/6 = brown, 7/8 = white, 4 = green, 37/36 = yellow Endress+Hauser 45 Wiring Promag 53 PROFIBUS DP/PA Cable termination in remote version Promag W, Promag P Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (detail B: m = red ferrules, Ø 1.0 mm; n = white ferrules, Ø 0.5 mm) * Stripping for reinforced cables only " Caution! When fitting the connectors, pay attention to the following points: • Signal cable → Make sure that the wire end ferrules do not touch the wire shields on the sensor side! Minimum distance = 1 mm (exception "GND" = green cable) • Coil current cable → Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the connection. TRANSMITTER Signal cable Coil current cable mm (inch) 100 (3.94)* mm (inch) 90 (3.54)* 80 (3.15) 17 (0.67) 8 (0.31) 70 (2.76) 50 (1.97) 8 (0.31) 50 (1.97) 10 (0.39) A A m m n m n m n m m m GND n B B A0002687-ae A0002688-ae SENSOR Signal cable Coil current cable 20 (0.79)* 170 (6.69)* 80 (3.15) 17 (0.67) 50 (1.97) 8 (0.31) mm (inch) 20 (0.79)* 160 (6.30)* mm (inch) 70 (2.76) 50 (1.97) 10 (0.39) 8 (0.31) A A m n m ³1 (0.04) m n GND n B B m A0002646-AE 46 m A0002650-ae Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring Cable termination in remote version Promag H Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with wire end ferrules (detail B: m = ferrules red, Ø 1.0 mm; n = ferrule white, Ø 0.5 mm) " Caution! When fitting the connectors, pay attention to the following points: • Signal cable → Make sure that the wire end ferrules do not touch the wire shields on the sensor side! Minimum distance = 1 mm (exception "GND" = green cable) • Coil current cable → Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the connection. • On the sensor side, reverse both cable shields approx. 15 mm over the outer jacket. The strain relief ensures an electrical connection with the connection housing. TRANSMITTER Signal cable Coil current cable mm (inch) 80 (3.15) 17 (0.67) 70 (2.76) mm (inch) 50 (1.97) 50 (1.97) 8 (0.31) 10 (0.39) 8 (0.31) A A m m n m n m n m m m GND n B B A0002686-ae A0002684-ae SENSOR Signal cable Coil current cable 80 (3.15) 70 (2.76) 15 (0.59) 17 (0.67) 8 (0.31) 15 (0.59) 40 (1.57) 8 (0.31) A A 1 (0.04) n B m n GND m n m B mm (inch) A0002647-ae Endress+Hauser mm (inch) A0002648-ae 47 Wiring Promag 53 PROFIBUS DP/PA 4.2.2 Cable specifications Signal cable • 3 × 0.38 mm² PVC cable with common, braided copper shield (∅ ∼ 7 mm) and individually shielded cores • With Empty Pipe Detection (EPD): 4 × 0.38 mm² PVC cable with common, braided copper shield (∅ ∼ 7 mm) and individually shielded cores • Conductor resistance: ≤ 50 Ω/km • Capacitance: core/shield: ≤ 420 pF/m • Operating temperature: –20 to +80 °C • Conductor cross-section: max. 2.5 mm² Coil cable • 2 × 0.75 mm² PVC cable with common, braided copper shield (Ø ∼ 7 mm) • Conductor resistance: ≤ 37 Ω/km • Capacitance: core/core, shield grounded: ≤ 120 pF/m • Operating temperature: –20 to +80 °C • Conductor cross-section: max. 2.5 mm² • Test current for cable insulation: ≥1433 V AC rms 50/60 Hz or ≥2026 V DC 1 2 3 4 5 6 7 a b A0003194 Fig. 30: a b Cable cross-section Signal cable Coil current cable 1 = Core, 2 = Core insulation, 3 = Core shield, 4 = Core jacket, 5 = Core reinforcement, 6 = Cable shield, 7 = Outer jacket Reinforced connecting cables As an option, Endress+Hauser can also deliver reinforced connecting cables with an additional, reinforcing metal braid. We recommend such cables for the following cases: • Directly buried cable • Cables endangered by rodents • Device operation which should comply with the IP 68 (NEMA 6P) standard of protection Operation in zones of severe electrical interference The measuring device complies with the general safety requirements in accordance with EN 61010 and the EMC requirements of IEC/EN 61326. " 48 Caution! Grounding is by means of the ground terminals provided for the purpose inside the connection housing. Keep the stripped and twisted lengths of cable shield to the terminals as short as possible. Endress+Hauser Promag 53 PROFIBUS DP/PA ! Wiring 4.3 Connecting the measuring unit 4.3.1 Terminal assignment Note! The electrical characteristic quantities are listed in the "Technical data" section. PROFIBUS DP " Caution! Only certain combinations of submodules (see Table) on the I/O board are permissible. The individual slots are also marked and assigned to the following terminals in the connection compartment of the transmitter: • "INPUT / OUTPUT 3" slot = terminals 22/23 • "INPUT / OUTPUT 4" slot = terminals 20/21 Terminal No. (inputs/outputs) Order version 20 (+) / 21 (-) Submodule on slot No. 4 22 (+) / 23 (-) Submodule on slot No. 3 24 (+) / 25 (-) Fixed on I/O board 26 = B (RxD/TxD-P) 27 = A (RxD/TxD-N) Fixed on I/O board 53***-***********J - - +5V(ext. termination) PROFIBUS DP 53***-***********V Relay output 2 Relay output 1 Status input PROFIBUS DP 53***-***********P Current output Frequency output Status input PROFIBUS DP PROFIBUS PA Terminal No. (inputs/outputs) Order version 20 (+) / 21 (-) 22 (+) / 23 (-) 24 (+) / 25 (-) 26 = PA + 1) 27 = PA - 1) 53***-***********F - - - PROFIBUS PA, Ex i 53***-***********H - - - PROFIBUS PA 1)With Endress+Hauser integrated reverse polarity protection 49 Wiring Promag 53 PROFIBUS DP/PA 4.3.2 # Transmitter connection Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to parts of the electronics. • Risk of electric shock. Connect the protective ground to the ground terminal on the housing before the power supply is applied (not required for galvanically isolated power supply). • Compare the specifications on the nameplate with the local supply voltage and frequency. The national regulations governing the installation of electrical equipment also apply. 1. Unscrew the connection compartment cover (a) from the transmitter housing. 2. Feed the power supply cable (b), the signal cable (d) and the fieldbus cable (e) through the appropriate cable entries. 3. Perform wiring in accordance with the respective terminal assignment and the associated wiring diagram. " Caution! – Risk of damage to the fieldbus cable! Observe the information about shielding and grounding the fieldbus cable. → ä 43 – We recommend that the fieldbus cable not be looped using conventional cable glands. If you later replace even just one measuring device, the bus communication will have to be interrupted. 4. 50 Screw the cover of the connection compartment (a) back onto the transmitter housing. Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring 4.3.3 PROFIBUS DP connection diagram Permanent assignment board (order version 53***-***********J) d g A b C a d g B a b b g d +5 V DGND B (RxD/TxD-P) A (RxD/TxD-N) N (L–) L1 (L+) A (RxD/TxD-N) B (RxD/TxD-P) DGND +5 V f 27 26 25 24 23 22 21 20 N (L-) 2 L1 (L+) 1 d f e 20 21 22 23 24 25 26 27 1 2 g c b b c g e d a0002308 Fig. 31: A B C View A (field housing) View B (stainless steel field housing) View C (wall-mount housing) a b Connection compartment cover Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Ground terminal for protective conductor Fieldbus cable Terminal No. 26: B (RxD/TxD-P) Terminal No. 27: A (RxD/TxD-N) Ground terminal for fieldbus cable shield Observe the following: – the shielding and grounding of the fieldbus cable → ä 43 – that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible Service adapter for connecting service interface FXA193 (Fieldcheck, FieldCare) Cable for external termination: Terminal No. 24: +5 V Terminal No. 25: DGND c d e f g Endress+Hauser Connecting the transmitter, cable cross-section: max. 2.5 mm2 (14 AWG) 51 Wiring Promag 53 PROFIBUS DP/PA Flexible assignment boards (order version 53***-***********V and 53***-***********P) d g A b C a d g B a b A (RxD/TxD-N) B (RxD/TxD-P) – + f – + – + b 27 26 25 24 23 22 21 20 N (L-) 2 L1 (L+) 1 g d N (L–) B (RxD/TxD-P) L1 (L+) A (RxD/TxD-N) d + – + – + – 20 21 22 23 24 25 26 27 1 2 f e g c b b c g e d a0002591 Fig. 32: A B C View A (field housing) View B (stainless steel field housing) View C (wall-mount housing) a b Connection compartment cover Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Ground terminal for protective conductor Fieldbus cable Terminal No. 26: B (RxD/TxD-P) Terminal No. 27: A (RxD/TxD-N) Ground terminal for signal cable shield/fieldbus cable shield Observe the following: – the shielding and grounding of the fieldbus cable → ä 43 – that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible Service adapter for connecting service interface FXA193 (Fieldcheck, FieldCare) Signal cable: see Terminal assignment → ä 49 c d e f g 52 Connecting the transmitter, cable cross-section: max. 2.5 mm2 (14 AWG) Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring 4.3.4 PROFIBUS PA connection diagram Permanent assignment boards (order version 53***-***********F and 53***-***********H) d A b C a d B b a b PA – 27 PA + 26 f d N (L–) L1 (L+) 25 24 23 22 21 20 d N (L-) 2 L1 (L+) 1 c PA + PA – f 20 21 22 23 24 25 26 27 1 2 e b b c e d a0002593 Fig. 33: A B C View A (field housing) View B (stainless steel field housing) View C (wall-mount housing) a b Connection compartment cover Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Ground terminal for protective conductor Fieldbus cable: Terminal No. 26: PA + (with reverse polarity protection) Terminal No. 27: PA - (with reverse polarity protection) Ground terminal for fieldbus cable shield Observe the following: – the shielding and grounding of the fieldbus cable → ä 43 – that the stripped and twisted lengths of cable shield to the ground terminal are as short as possible Service adapter for connecting service interface FXA193 (Fieldcheck, FieldCare) c d e f Endress+Hauser Connecting the transmitter, cable cross-section: max. 2.5 mm2 (14 AWG) 53 Wiring Promag 53 PROFIBUS DP/PA Fieldbus connector ! Note! The connector can only be used for PROFIBUS PA devices. The connection technology of PROFIBUS PA allows measuring devices to be connected to the fieldbus via uniform mechanical connections such as T-boxes, distribution modules etc. This connection technology, which uses prefabricated distribution modules and plug-in connectors, offers substantial advantages over conventional wiring: • Field devices can be removed, replaced or added at any time during normal operation. Communication is not interrupted. • Installation and maintenance are significantly easier. • Existing cable infrastructures can be used and expanded instantly, e.g. when constructing new star distributors using 4-channel or 8-channel distribution modules. The device can therefore be supplied with the option of a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part → ä 123. A B C D E Esc - + E E D C 4 F 45.0 (1.77) 150/300 (5.91/11.81) 3 3 G 4 5 1 2 7 M 12 x 1 PG 13.5 1 2 6 mm (inch) A0005999 Fig. 34: A B C D E F G Connectors for connecting to the PROFIBUS PA Aluminum field housing Stainless steel field housing Protection cap for connector Fieldbus connector Adapter PG 13.5 / M 20.5 Connector at housing (male) Female connector Pin assignment/color codes: 1 Brown wire: PA + (terminal 26) 2 Not connected 3 Blue wire: PA - (terminal 27) 4 Black wire: ground (instructions for connection → ä 51) 5 Middle female connector not assigned 6 Positioning groove 7 Positioning key 54 Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring Technical data (fieldbus connector) Connection cross section 0.75 mm2 (19 AWG ) Connector thread PG 13.5 Degree of protection IP 67 in accordance with DIN 40 050 IEC 529 Contact surface CuZnAu Housing material Cu Zn, surface Ni Flammability V - 2 in accordance with UL - 94 Operating temperature –40 to +85 °C, (–40 to +185 °F) Ambient temperature –40 to +150 °C, (–40 to +302 °F) Nominal current per contact 3A Nominal voltage 125 to 150 V DC in accordance with the VDE Standard 01 10/ISO Group 10 Resistance to tracking KC 600 Volume resistance ≤ 8 mΩ in accordance with IEC 512 Part 2 Insulation resistance ≤ 1012 Ω in accordance with IEC 512 Part 2 Shielding of the supply line/T-box Use cable glands with good EMC properties, with surrounding contact of the cable gland (iris spring). This requires small differences in potential, and possibly potential matching. • Do not interrupt the shielding of the PA cable. • Always keep the connection of the shielding as short as possible. Ideally, cable glands with iris springs should be used for the connection of the shielding. The shield is placed on the T-box via the iris spring that is inside the cable gland. The shielding mesh is located under the iris spring. When the PG thread is screwed closed, the iris spring is pressed onto the shield, making a conductive connection between the shielding and the metal housing. A junction box or connection is to be considered part of the shielding (Faraday cage). This is particularly true for offset boxes when these are connected to a PROFIBUS PA measuring device using a plug-in cable. In such a case, use a metallic plug in which the cable shielding is attached to the plug housing (such as prefabricated cables). Endress+Hauser 55 Wiring Promag 53 PROFIBUS DP/PA 4.4 # Potential matching Warning! The measuring system must be included in potential equalization. Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most Promag sensors have a reference electrode installed as standard, which guarantees the required potential equalization. The following must also be taken into account for potential equalization: • Company-internal grounding guidelines • Operating conditions such as material/grounding of piping etc. (see table) 4.4.1 Potential equalization, Promag W, Promag P Reference electrode available as standard 4.4.2 Potential equalization, Promag H No reference electrode available! There is always one electrical connection to the fluid via the metallic process connection. " Caution! When using process connections made of plastic, potential equalization must be guaranteed through the use of grounding rings → ä 33. The necessary grounding rings may be ordered separately as an accessory from Endress+Hauser (→ ä 123). 4.4.3 Connection examples for potential equalization Standard case Operating conditions Potential equalization When using the measuring device in: • metallic, grounded piping Potential equalization is carried out via the ground terminal of the transmitter. ! Note! For installation in metal pipes, it is advisable to connect the ground terminal of the transmitter housing to the piping. A0011892 Fig. 35: 56 Via the transmitter's ground terminal Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring Special cases Operating conditions Potential equalization When using the measuring device in: • metallic, ungrounded piping This type of connection occurs when: • the usual potential equalization cannot be guaranteed • extremely high equalizing currents are expected A ground cable (copper wire, at least 6 mm² (0.0093 in2)) is used to connect both sensor flanges to the respective pipe flange and ground them. Connect the transmitter or sensor connection housing, as applicable, to ground potential by means of the ground terminal provided for the purpose. DN 300 The installation of the ground cable depends on the nominal diameter: • DN ≤ 300 (12"): The ground cable is in direct connection with the conductive flange coating and is secured by the flange screws. • DN ≥ 350 (14"): The ground cable connects directly to the metal transport bracket. ! Note! The ground cable for flange-to-flange connections can be ordered separately as an accessory from Endress+Hauser. DN 350 A0011893 Fig. 36: Via the transmitter's ground terminal and the pipe flanges Fig. 37: Via the transmitter's ground terminal and the optionally available ground disks When using the measuring device in: • Plastic pipes • Isolating lined pipes This type of connection occurs when: • the usual potential equalization cannot be guaranteed • extremely high equalizing currents are expected Potential equalization takes place using additional ground disks, which are connected to the ground terminal via a ground cable (copper wire, min. 6 mm² (0.0093 in2)). When installing the ground disks, please comply with the enclosed Installation Instructions. A0011895 When using the measuring device in: • pipes with cathodic protection 1 The device is installed in the pipeline in such a way that it is potential-free. Using a ground cable (copper wire, min. 6 mm² (0.0093 in2)), only the two pipe flanges are connected. When doing so, the ground cable is mounted directly on the conductive flange coating using flange screws. Please note the following during installation: • The relevant regulations for potential-free installations must be observed. • There must not be an electrically conductive connection between the piping and the device. • The mounting material must be able to withstand the relevant torques. Endress+Hauser 2 2 A0011896 Fig. 38: 1 2 Potential equalization and cathodic protection Isolation transformer power supply Electrically isolated 57 Wiring Promag 53 PROFIBUS DP/PA 4.5 Degree of protection The devices fulfill all the requirements for IP 67 (NEMA 4X). Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection (NEMA 4X) is maintained: • The housing seals must be clean and undamaged when inserted into their grooves. The seals must be dried, cleaned or replaced if necessary. • All housing screws and screw covers must be firmly tightened. • The cables used for connection must be of the specified external diameter → ä 153. • Tighten cable glands to prevent leakages. • The cables must loop down before they enter the cable entries ("water trap"). This arrangement prevents moisture penetrating the entry. Always install the measuring device in such a way that the cable entries do not point up. • Close off unused cable entries using suitable insert plugs. • Do not remove the grommet from the cable entry. a b a0001914 Fig. 39: " ! 58 Installation instructions, cable entries Caution! Do not loosen the screws of the sensor housing as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Note! The sensor can also be supplied with IP 68 rating (permanent immersion in water to a depth of 3 meters (10 ft). In this case the transmitter must be installed remote from the sensor. Endress+Hauser Promag 53 PROFIBUS DP/PA Wiring 4.6 Post-connection check Perform the following checks after completing electrical installation of the measuring device: Endress+Hauser Device condition and specifications Notes Are cables or the device damaged (visual inspection)? - Electrical connection Notes Does the supply voltage match the specifications on the nameplate? 85 to 260 V AC (45 to 65 Hz) 20 to 55 V AC (45 to 65 Hz) 16 to 62 V DC Do the cables comply with the specifications? PROFIBUS DP → ä 40 PROFIBUS PA→ ä 41 Sensor cable → ä 48 Do the cables have adequate strain relief? - Cables correctly segregated by type? Without loops and crossovers? - Are the power supply and signal cables correctly connected? See the wiring diagram inside the cover of the connection compartment Are all screw terminals firmly tightened? - Have the measures for grounding and potential matching been correctly implemented? → ä 56 Are all cable entries installed, firmly tightened and correctly sealed? Cables looped as "water traps"? → ä 58 Are all housing covers installed and firmly tightened? - Electrical connection of PROFIBUS DP/PA Notes Are all the connecting components (T-boxes, junction boxes, connectors, etc.) connected to each other correctly? - Has each fieldbus segment been terminated at both ends with a bus terminator? PROFIBUS DP → ä 74 Has the max. length of the fieldbus cable been observed in accordance with the PROFIBUS specifications? PROFIBUS DP → ä 40 PROFIBUS PA→ ä 42 Has the max. length of the spurs been observed in accordance with the PROFIBUS specifications? PROFIBUS DP → ä 41 PROFIBUS PA→ ä 42 Is the fieldbus cable fully shielded and correctly grounded? → ä 43 59 Operation Promag 53 PROFIBUS DP/PA 5 Operation 5.1 Quick operation guide The user has a number of options for configuring and commissioning the device: 1. Local display (option) → ä 61 The local display enables you to read all important variables directly at the measuring point, configure device-specific parameters in the field and perform commissioning. 2. Configuration programs → ä 69 The configuration of profile and device-specific parameters is primarily done via the PROFIBUS interface. You can obtain special configuration and operating programs from various manufacturers for these purposes. 3. Jumpers/miniature switches for hardware settings – PROFIBUS DP → ä 72 – PROFIBUS PA → ä 77 You can make the following hardware settings using a jumper or miniature switches on the I/O board: • Address mode configuration (select software or hardware addressing) • Device bus address configuration (for hardware addressing) • Hardware write protection enabling/disabling ! Note! A description of the configuration of the current output (active/passive) and the relay output (NC contact/NO contact) is contained in the "Hardware settings" section → ä 75. 2B 2A FXA193 Esc - Esc - + + E E 3 1 XXX.XXX.XX Esc - + E a0001318 Fig. 40: 1 2A 2B 3 60 Methods of operating PROFIBUS PA/DP Local display for device operation in the field (option) Configuration/operating programs (e.g. FieldCare) for operation via PROFIBUS DP/PA Configuration/operating program for operating by means of the FXA193 service interface (e.g. FieldCare) Jumper/miniature switches for hardware settings (write protection, device address, address mode) Endress+Hauser Promag 53 PROFIBUS DP/PA Operation 5.2 Local display 5.2.1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the "Quick Setup" or the function matrix. The display consists of four lines; this is where measured values and/or status variables (direction of flow, empty pipe, bar graph, etc.) are displayed. You can change the assignment of display lines to different variables to suit your needs and preferences (→ see the "Description of Device Functions" manual). v 1 TOT3 OK +24.502 x +1863.97 x v –50 y y % +50 Esc + - E 2 3 4 a0004754 Fig. 41: 1 2 3 4 Endress+Hauser Display and operating elements Liquid crystal display The backlit, four-line liquid crystal display shows measured values, dialog texts, fault messages and notice messages. The display as it appears when normal measuring is in progress is known as the HOME position (operating mode). Display Optical sensors for Touch Control O/ S keys – HOME position → Direct access to totalizer values and actual values of inputs/outputs – Enter numerical values, select parameters – Select different blocks, groups and function groups within the function matrix Press the X keys simultaneously to trigger the following functions: – Exit the function matrix step by step → HOME position – Press and hold down X keys for longer than 3 seconds → Return directly to the HOME position – Cancel data entry F key (Enter key) – HOME position → Entry into the function matrix – Save the numerical values you input or settings you change 61 Operation Promag 53 PROFIBUS DP/PA 5.2.2 Display (operating mode) The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to different variables to suit your needs and preferences (→ see the "Description of Device Functions" manual). Multiplex mode: A maximum of two different display variables can be assigned to each line. Variables multiplexed in this way alternate every 10 seconds on the display. Error messages: Display and presentation of system/process errors → ä 68 4 5 +24.502 v TOT3 OK 6 x +1863.97 x v –50 1 y y +50 2 % 3 a0004755 Fig. 42: 1 2 3 4 5 6 Typical display for normal operating mode (HOME position) Main display line: shows primary measured values, e.g. mass flow in [kg/h] Additional line: shows measured variables and status variables, e.g. totalizer No. 3 in [t] Information line: shows additional information on the measured variables and status variables, e.g. bar graph display of the full scale value achieved by the mass flow "Info icons" field: icons representing additional information on the measured values are shown in this field. → ä 63 "Measured values" field: the current measured values appear in this field "Unit of measure" field: the units of measure and time defined for the current measured values appear in this field 5.2.3 Additional display functions Depending on the order option (F-CHIP → ä 121), the local display has different display functions: Device without batching software: From HOME position, use the OS keys to open an "Info Menu" containing the following information: • Totalizer (including overflow) • Actual values or states of the configured inputs/outputs • Device TAG number (user-definable) OS → Scan of individual values within the Info Menu X (Esc key) → Back to HOME position Device with batching software: On measuring devices with installed batching software (F-Chip → ä 121) and a suitably configured display line, you can carry out filling processes directly using the local display. You will find a detailed description on → ä 65. 62 Endress+Hauser Promag 53 PROFIBUS DP/PA Operation 5.2.4 Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Icon Meaning Icon Meaning S System error P Process error $ Fault message (with effect on outputs) ! Notice message (without effect on outputs) | 1 to n Current output 1 to n P 1 to n Pulse output 1 to n F 1 to n Frequency output 1 to n S 1 to n Status output/relay output 1 to n a0001181 Measuring mode: PULSATING FLOW a0001183 Measuring mode: STANDARD a0001182 Volume flow Measuring mode: SYMMETRY (bidirectional) Mass flow a0001188 a0001195 Batching quantity upwards a0001201 Batching quantity downwards a0001202 Batching quantity Batch sum a0001204 a0001203 Batch counter (x times) a0001205 ← → (scrolling display) Cyclic communication via PROFIBUS active, for example via PLC (Class 1 master) Acyclic communication via PROFIBUS active (e.g. via FieldCare) a0001206 Display value (DISPLAY_VALUE module) with status GOOD = good a0002322 Display value (DISPLAY_VALUE module) with status UNC = uncertain a0002321 Display value (DISPLAY_VALUE module) with status BAD = bad a0002320 a0004616 Endress+Hauser Output value OUT, analog input 1 to 2 (AI module) with status GOOD = good a0002325 Output value OUT, totalizer 1 to 3 (TOTAL module) with status GOOD = good 63 Operation Promag 53 PROFIBUS DP/PA Icon Meaning a0004617 a0004618 64 Icon Output value OUT, analog input 1 to 2 (AI module) with status UNC = uncertain Output value OUT, analog input 1 to 2 (AI module) with status BAD = bad Meaning a0002327 a0002329 Output value OUT, totalizer 1 to 3 (TOTAL module) with status UNC= unclear Output value OUT, totalizer 1 to 3 (TOTAL module) with status BAD= bad Endress+Hauser Promag 53 PROFIBUS DP/PA Operation 5.2.5 Controlling the batching processes using the local display Filling processes can be carried out directly by means of the local display with the aid of the optional "(Batching)" software package (F-CHIP, accessories → ä 123). Therefore, the device can be fully deployed in the field as a "batch controller." Procedure: 1. Configure all the required batching functions and assign the lower display info line (= BATCHING KEYS) using the "Batch" Quick Setup menu (→ ä 85) or use the function matrix ( → ä 66). The following "softkeys" then appear on the bottom line of the local display → å 43: – START = left display key (S) – PRESET = middle display key (O) – MATRIX = right display key (F) 2. Press the "PRESET (O)" key. Various batching process functions requiring configuration will now appear on the display: "PRESET" → Initial settings for the batching process No. Function Settings 7200 BATCH SELECTOR OS → Selection of the batching fluid (BATCH #1 to 6) 7203 BATCHING QUANTITY If the "ACCESS CUSTOMER" option was selected for the "PRESET batch quantity" prompt in the "Batching" Quick Setup, the batching quantity can be altered via the local display. If the "LOCKED" option was selected, the batching quantity can only be read and cannot be altered until the private code has been entered. 7265 RESET TOTAL QUANTITY/ TOTALIZER Resets the batching quantity counter or the total batching quantity to "0". 3. After exiting the PRESET menu, you can now start the batching process by pressing "START (S)". New softkeys (STOP/HOLD or GO ON) now appear on the display. You can use these to interrupt, continue or stop the batching process at any time. → å 43 STOP (S) → Stops batching process HOLD (O) → Interrupts batching process (softkey changes to "GO ON") GO ON (O) → Continues batching process (softkey changes to "HOLD") After the batch quantity is reached, the "START" or "PRESET" softkeys reappear on the display. +2.5 l +2.5 l 0.0 l 0.0 l START PRESET MATRIX - + E STOP STOP HOLD MATRIX GO ON MATRIX a0004386 Fig. 43: Endress+Hauser Controlling batching processes using the local display (softkeys) 65 Operation Promag 53 PROFIBUS DP/PA 5.3 ! Brief Operating Manual to the function matrix Note! • Be certain to observe the general notes → ä 67 • Function descriptions → see the "Description of Device Functions" manual 1. HOME position → F → Entry into the function matrix 2. O / S → Select a block (e.g. OUTPUTS) 3. O / S → Select a group (e.g. CURRENT OUTPUT 1) 4. O / S → Select a function group (e.g. CONFIGURATION) 5. Select a function (e.g. TIME CONSTANT) Change parameter/enter numerical values: OS → Select or enter enable code, parameters, numerical values F → Save your entries 6. Exit the function matrix: – Press and hold down the Esc key (X) for longer than 3 seconds → HOME position – Repeatedly press the Esc key (X) → Return step-by-step to HOME position Esc - + E r Esc – Esc + – >3s + m E o E E – + n + E – + q p + E – E E E + + – – – E E E E a0001210 Fig. 44: 66 Selecting functions and configuring parameters (function matrix) Endress+Hauser Promag 53 PROFIBUS DP/PA Operation 5.3.1 General notes The Quick Setup menu contains the default settings that are adequate for commissioning. Complex measuring operations on the other hand necessitate additional functions that you can configure as necessary and customize to suit your process parameters. The function matrix, therefore, comprises a multiplicity of additional functions which, for the sake of clarity, are arranged on a number of menu levels (blocks, groups, and function groups). Comply with the following instructions when configuring functions: • You select functions as described → ä 66. Each cell in the function matrix is identified by a numerical or letter code on the display. • You can switch off certain functions (OFF). If you do so, related functions in other function groups will no longer be displayed. • Certain functions prompt you to confirm your data entries. Press OS to select "SURE [ YES ]" and press F to confirm. This saves your setting or starts a function, as applicable. • Return to the HOME position is automatic if no key is pressed for 5 minutes. • Programming mode is disabled automatically if you do not press a key within 60 seconds following automatic return to the HOME position. " ! Caution! All functions are described in detail, as is the function matrix itself, in the "Description of Device Functions" manual which is a separate part of this Operating Manual. Note! • The transmitter continues to measure while data entry is in progress, i.e. the current measured values are output via the signal outputs or the fieldbus communication in the normal way. • If the supply voltage fails, all preset and configured values remain stored safely in the EEPROM. 5.3.2 Enabling the programming mode The function matrix can be disabled. Disabling the function matrix rules out the possibility of inadvertent changes to device functions, numerical values or factory settings. A numerical code (factory setting = 53) has to be entered before settings can again be changed. If you use a code number of your choice, you exclude the possibility of unauthorized persons accessing data ( → see the "Description of Device Functions" manual). Comply with the following instructions when entering codes: • If programming is disabled and the OS operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer's code, programming is always enabled. • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy. There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to Endress+Hauser. Please contact your Endress+Hauser service organization if you have any questions. 5.3.3 Disabling the programming mode Programming mode is again disabled if you do not press an operating element within 60 seconds following automatic return to the HOME position. You can also disable programming in the "ACCESS CODE" function by entering any number (other than the customer's code). Endress+Hauser 67 Operation Promag 53 PROFIBUS DP/PA 5.4 Error messages 5.4.1 Type of error Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display. The measuring system distinguishes between two types of error: • System error: Includes all device errors, e.g. communication errors, hardware errors, etc. → ä 127. • Process error: Includes all application errors, e.g. empty pipe etc. → ä 136. +24.502 P 1 XXXXXXXXXX #000 00:00:05 2 4 5 3 a0001211 Fig. 45: 1 2 3 4 5 Error messages on the display (example) Error type: P = process error, S = system error Error message type: $ = fault message, ! = notice message Error designation Error number Duration of most recent error occurrence (hours:minutes:seconds) 5.4.2 Error message type The measuring device always assigns system and process errors which occur to two types of error messages (fault or notice messages) resulting in different weightings. → ä 127 Serious system errors, e.g. module defects, are always identified and classed as "fault messages" by the measuring device. Notice message (!) • The error in question has no effect on the current operation and the outputs of the measuring device. • Displayed as → Exclamation mark (!), error type (S: system error, P: process error). • Displaying the device status on PROFIBUS DP/PA→ ä 127 ! 68 Fault message ( $) • The error in question interrupts or stops the current operation and has an immediate effect on the outputs. • Displayed as → Lightening flash ( $ ), error type (S: system error, P: process error) • Displaying the device status on PROFIBUS DP/PA → ä 127 Note! • Error conditions can be output via the relay outputs or the fieldbus communication. • If an error message occurs, an upper or lower signal level for the breakdown information according to NAMUR NE 43 can be output via the current output. Endress+Hauser Promag 53 PROFIBUS DP/PA Operation 5.5 Operating options For the complete operation of the measuring device, including device-specific commands, DD (device driver) files are available to the user for the following operating aids and programs: 5.5.1 Operating program "FieldCare" Fieldcare is Endress+Hauser’s FDT-based plant Asset Management Tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed via a service interface or via the service interface FXA193. 5.5.2 Operating program "SIMATIC PDM" (Siemens) SIMATIC PDM is a standardized, manufacturer-independent tool for the operation, configuration, maintenance and diagnosis of intelligent field devices. Endress+Hauser 69 Operation Promag 53 PROFIBUS DP/PA 5.5.3 Device drivers for operating programs The following table illustrates the suitable device drivers for the operating tool in question and then indicates where these can be obtained. PROFIBUS DP Valid for device software: 3.06.XX → DEVICE SOFTWARE function (8100) PROFIBUS DP device data: Profile Version: Promag 53 ID No.: Profile ID No.: 3.0 1526hex 9741hex → PROFILE VERSION function (6160) → DEVICE ID function (6162) GSD file information: Promag 53 GSD file: Extended Format (recommended): eh3x1526.gsd Standard Format: eh3_1526.gsd ! Note! Before configuring the PROFIBUS network, read and follow the information for using the GSD file → ä 96 Bitmaps: EH_1526_d.bmp/.dib EH_1526_n.bmp/.dib EH_1526_s.bmp/.dib Profile GSD file: PA039741.gsd Software release: 06.2010 Operating program/Device driver: Sources for obtaining device drivers/program updates: Promag 53 GSD file: • www.endress.com → Download • www.profibus.com • CD-ROM (Endress+Hauser order number: 56003894) FieldCare/DTM • www.endress.com → Download • CD-ROM (Endress+Hauser order number: 56004088) • DVD (Endress+Hauser order number: 70100690) SIMATIC PDM • www.endress.com → Download Tester/simulator: ! 70 Device: How to acquire: Fieldcheck • Update by means of FieldCare with the Flow Device FXA193/291 DTM in the Fieldflash module. Note! The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information. Endress+Hauser Promag 53 PROFIBUS DP/PA Operation PROFIBUS PA Valid for device software: 3.06.XX → DEVICE SOFTWARE function (8100) PROFIBUS PA device data: Profile Version: Promag 53 ID No.: Profile ID No.: 3.0 1527hex 9741hex → PROFILE VERSION function (6160) → DEVICE ID function (6162) Extended Format (recommended): Standard Format: eh3x1527.gsd eh3_1527.gsd GSD file information: Promag 53 GSD file: ! Note! Before configuring the PROFIBUS network, read and follow the information for using the GSD file → ä 96 Bitmaps: EH_1527_d.bmp/.dib EH_1527_n.bmp/.dib EH_1527_s.bmp/.dib Profile GSD file: PA139741.gsd Software release: 06.2010 Operating program/device driver: Sources for obtaining device drivers/program updates: Promag 53 GSD file: • www.endress.com → Download • www.profibus.com • CD-ROM (Endress+Hauser order number: 56003894) FieldCare/DTM • www.endress.com → Download • CD-ROM (Endress+Hauser order number: 56004088) • DVD (Endress+Hauser order number: 70100690) SIMATIC PDM • www.endress.com → Download Tester/simulator: ! Endress+Hauser Device: How to acquire: Fieldcheck • Update by means of FieldCare with the Flow Device FXA193/291 DTM in the Fieldflash module. Note! The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information. 71 Operation Promag 53 PROFIBUS DP/PA 5.6 Hardware PROFIBUS DP settings 5.6.1 Configuring the write protection A jumper on the I/O board provides the means of switching hardware write protection on or off. When the hardware write protection is switched on, it is not possible to write to the device parameters via PROFIBUS (cyclic data transmission, e.g. via FieldCare). # Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. Switch off power supply. 2. Remove the I/O board. → ä 143 3. Configure the hardware write protection accordingly with the aid of the jumpers (see Figure). 4. Installation is the reverse of the removal procedure. 1.1 LED W E N O 1 2 3 4 1 1.2 A W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 T PU 3 UT O T/ PU IN T PU 4 1.1 UT /O IN LED 1 2 3 4 W E N O T PU 1 1.2 B W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 a0003326 Fig. 46: 72 Switching write protection on and off with the aid of a jumper on the I/O board A B Flexible assignment board Permanent assignment board 1 1.1 Jumper for switching write protection on and off Write protection switched on = it is not possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g. via FieldCare) 1.2 Write protection switched off (factory setting) = it is possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g. via FieldCare). LED Overview of LED states: – Lit continuously → Ready for operation – Not lit → Not ready for operation – Flashing → System or process error present → ä 125 Endress+Hauser Promag 53 PROFIBUS DP/PA Operation 5.6.2 Configuring the device address The address must always be configured for a PROFIBUS DP/PA device. The valid device addresses are in the range from 0 to 126. In a PROFIBUS DP/PA network, each address can only be assigned once. If an address is not configured correctly, the device is not recognized by the master. All measuring devices are delivered from the factory with the address 126 and with software addressing. Addressing via local operation Addressing takes place in the FIELDBUS ADDRESS function (6101) → see the "Description of Device Functions" manual. Addressing via miniature switches # Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. Loosen the Allen screw (3 mm) of the securing clamp. 2. Unscrew cover of the electronics compartment from the transmitter housing. 3. Remove the local display (if present) by loosening the set screws of the display module. 4. Set the position of the miniature switches on the I/O board using a sharp pointed object. 5. Installation is the reverse of the removal procedure. OFF ON W E N O 1 2 3 4 1 1 2 2 3 4 4 8 1 16 2 32 3 64 W E N O 1 2 3 4 W E N O 1 2 3 4 4 W E N O 1 2 3 4 b 1 W E N O 1 2 3 4 W E N O 1 2 3 4 a 2 c 3 4 OFF ON a0002821 Fig. 47: a b c Endress+Hauser Addressing with the aid of miniature switches on the I/O board Miniature switches for setting the device address (illustrated: 1 + 16 + 32 = device address 49) Miniature switches for the address mode (method of addressing): OFF = software addressing via local operation (factory setting) ON = hardware addressing via miniature switches Miniature switches not assigned 73 Operation Promag 53 PROFIBUS DP/PA 5.6.3 ! # Configuring the terminating resistors Note! It is important to terminate the RS485 line correctly at the start and end of the bus segment since impedance mismatch results in reflections on the line which can cause faulty communication transmission. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • For baud rates up to 1.5 MBaud, the termination is set via the terminating switch SW 1 for the last transmitter on the bus: ON - ON - ON - ON. • Device is operated with a baud rate >1.5 MBaud: due to the capacitive load of the user and the resulting line reflection, make sure that an external termination is used. In addition, the signal lines have to be protected (= shielded and grounded) for flexible assignment boards → ä 52. The miniature switch for termination is located on the I/O board (see Figure): A SW 1 B +5V +5V SW 1 390 W 1 390 W 1 2 2 220 W 3 220 W 3 4 4 390 W 390 W OFF ON 1 2 3 4 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O OFF ON UT T PU 3 T/O PU IN UT TP 4 U T/O PU IN a0004392 Fig. 48: Configuring the terminating resistors (for baud rates < 1.5 MBaud) A = Factory setting B = Setting at the last transmitter ! 74 Note! It is generally recommended to use external termination since if a device that is terminated internally is defect, this can result in the failure of the entire segment. Endress+Hauser Promag 53 PROFIBUS DP/PA Operation 5.6.4 Current output configuration The current output is configured as "active" or "passive" by means of various jumpers on the current submodule. # Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. Switch off power supply. 2. Remove the I/O board → ä 143. 3. Position the jumpers (see Figure). " Caution! Risk of destroying the measuring device. Set the jumpers exactly as shown in the diagram. Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it. Installation of the I/O board is the reverse of the removal procedure. 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 4. T PU 1.1 + 1.2 + 3 T OU T/ PU 1 IN UT 4 P UT O T/ PU IN a0004411 Fig. 49: 1 1.1 1.2 Endress+Hauser Configuring the current input with the aid of jumpers (I/O board) Current output Active current output (default) Passive current output 75 Operation Promag 53 PROFIBUS DP/PA 5.6.5 Relay output configuration The relay contact can be configured as normally open (NO or make) or normally closed (NC or break) contacts by means of two jumpers on the pluggable submodule. This configuration can be called up at any time with the ACTUAL STATUS RELAY function (4740). # Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. Switch off power supply. 2. Remove the I/O board → ä 143. 3. Position the jumpers (see Figure). " Caution! If you change the setting, you must always change the positions of both jumpers! Note precisely the specified positions of the jumpers. Installation of the I/O board is the reverse of the removal procedure. 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 4. UT 3 TP OU / UT P IN T PU 4 UT /O T PU IN 1 + 2 + a0004412 Fig. 50: 1 2 76 Configuring relay contacts (NC/NO) on the convertible I/O board (submodule) with the help of jumpers. Configured as NO contact (factory setting, relay 1) Configured as NC contact (factory setting, relay 2) Endress+Hauser Promag 53 PROFIBUS DP/PA Operation 5.7 HardwarePROFIBUS PA settings 5.7.1 Configuring the write protection A jumper on the I/O board provides the means of switching hardware write protection on or off. When the hardware write protection is switched on, it is not possible to write to the device parameters via PROFIBUS (cyclic data transmission, e.g. via FieldCare). # Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. Switch off power supply. 2. Remove the I/O board → ä 143. 3. Configure the hardware write protection accordingly with the aid of the jumpers (see Figure). 4. Installation is the reverse of the removal procedure. LED 2 1 1.1 1.2 a0001359 Fig. 51: 1 1.1 1.2 Endress+Hauser Switching write protection on and off with the aid of a jumper on the I/O board Jumper for switching write protection on and off Write protection switched on = it is not possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g. via FieldCare) Write protection switched off (factory setting) = it is possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g. via FieldCare). 2 Jumper without function LED Overview of LED states: – Lit continuously → Ready for operation – Not lit → Not ready for operation – Flashing → System or process error present → ä 125 77 Operation Promag 53 PROFIBUS DP/PA 5.7.2 Configuring the device address The address must always be configured for a PROFIBUS DP/PA device. The valid device addresses are in the range from 1 to 126. In a PROFIBUS DP/PA network, each address can only be assigned once. If an address is not configured correctly, the device is not recognized by the master. All measuring devices are delivered from the factory with the address 126 and with software addressing. Addressing via local operation Addressing takes place in the FIELDBUS ADDRESS function (6101) → see the "Description of Device Functions" manual. Addressing via miniature switches # Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. Loosen the Allen screw (3 mm) of the securing clamp. 2. Unscrew cover of the electronics compartment from the transmitter housing. 3. Remove the local display (if present) by loosening the set screws of the display module. 4. Set the position of the miniature switches on the I/O board using a sharp pointed object. 5. Installation is the reverse of the removal procedure. OFF ON 1 2 W E N O 1 2 3 4 c W E N O 1 2 3 4 W E N O 1 2 3 4 3 4 W E N O 1 2 3 4 1 2 2 3 4 4 8 1 16 2 32 3 64 a W E N O 1 2 3 4 W E N O 1 2 3 4 1 4 b OFF ON a0002590 Fig. 52: a b c 78 Addressing with the aid of miniature switches on the I/O board Miniature switches for setting the device address (illustrated: 1 + 16 + 32 = device address 49) Miniature switches for the address mode (method of addressing): OFF = software addressing via local operation (factory setting) ON = hardware addressing via miniature switches Miniature switches not assigned Endress+Hauser Promag 53 PROFIBUS DP/PA ! Commissioning 6 Commissioning 6.1 Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for "Post-installation check" → ä 39 • Checklist for "Post-connection check" → ä 59 Note! When using PROFIBUS PA, please note the following: • The PROFIBUS interface's technical data must be maintained in accordance with IEC 61158-2 (MBP). • A normal multimeter can be used to check the bus voltage of 9 to 32 V and the current consumption of 11 mA at the device. 6.2 Switching on the measuring device Once the post-connection checks have been successfully completed, it is time to switch on the supply voltage. The device is now operational. The measuring device performs a number of power on self-tests. As this procedure progresses the following sequence of messages appears on the local display: Messages: PROFIBUS DP Messages: PROFIBUS PA PROMAG 53 PROMAG 53 START-UP RUNNING Start-up message ▼ ▼ PROMAG 53 DEVICE SOFTWARE V XX.XX.XX PROMAG 53 Display of current software version ▼ PROFIBUS DP RELAY OUTPUT 1 RELAY OUTPUT 2 STATUS INPUT 1 → MEASURING OPERATION DEVICE SOFTWARE V XX.XX.XX ▼ PROFIBUS PA Existing input/output modules Input/output modules ▼ SYSTEM OK START-UP RUNNING ▼ Beginning of normal measuring mode Operation SYSTEM OK → MEASURING OPERATION Normal measuring mode commences as soon as startup completes. Various measured-value and/or status variables (HOME position) appear on the display. ! Endress+Hauser Note! If startup fails, an error message indicating the cause is displayed. 79 Commissioning Promag 53 PROFIBUS DP/PA 6.3 Quick Setup In the case of measuring devices without a local display, the individual parameters and functions must be configured via the configuration program, e.g. FieldCare. If the measuring device is equipped with a local display, all the important device parameters for standard operation, as well as additional functions, can be configured quickly and easily by means of the following Quick Setup menus. 6.3.1 Quick Setup "Commissioning" XXX.XXX.XX E ++ Quick Setup B QS 1002 Commission E+ Esc - + E Language HOME-POSITION 2000 Pre-Setting Selection ➀ System units Volume Mass 0402 Unit Volume Flow Unit Density Quit 0420 Value 0700 Density 0400 Unit Mass flow ➁ Configure another unit? YES NO Unit To Bus Selection Output type ➂ Current Output 1 6141 Freq.-/ Pulse Output 1 Quit Operation 4200 Mode Frequency Assign 4000 Pulse Assign 4201 Current Frequency Assign 4221 Pulse Current 4001 Span End 4203 Value Freq. Pulse 4222 Value Value 4002 0_4 mA Value 4204 F low Pulse 4223 Width Value 4003 20 mA Value 4205 F high Measuring 4225 Mode Measuring 4004 Mode Measuring 4206 Mode Output 4226 Signal Time 4005 Constant Output 4207 Signal Failsafe 4227 Mode Failsafe 4006 Mode Time 4208 Constant Failsafe 4209 Mode ➃ Configure another Output? Autom. Configuration of Display? YES NO YES NO Automatic parameterization of the display Another Quick Setup? Batching ➅ Pulsating Flow ➆ ➄ Communication NO Carrying out the selected Quick Setup a0004551-en Fig. 53: 80 Quick Setup for fast commissioning Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning ! Note! • The display returns to the cell SETUP COMMISSIONING (1002) if you press the ESC key combination during parameter interrogation. The stored parameters remain valid. • The "Commissioning" Quick Setup must be carried out before one of the other Quick Setups described in this Operating Manual is run. Endress+Hauser m Only units not yet configured in the current Setup are offered for selection in each volume is derived from the corresponding flow unit. n The "YES" option remains visible until all the units have been configured. "NO" is the only option displayed when no further units are available. o This prompt only appears if a current output and/or pulse/frequency output is available. Only the outputs not yet configured in the current Setup are offered for selection in each cycle. p The "YES" option remains visible until all the outputs have been configured. "NO" is the only option displayed when no further outputs are available. q The "automatic display configuration" option contains the following basic settings/factory settings YES Main line = volume flow Additional line = totalizer 1 Information line = operating/system condition NO The existing (selected) settings remain. cycle. The unit for mass and ➅ The BATCHING QUICK SETUP is only available when the optional software package BATCHING is installed. ➆ The PULSATING FLOW QUICK SETUP is only available if the device has a current output or a pulse/frequency output. 81 Commissioning Promag 53 PROFIBUS DP/PA 6.3.2 ! Quick Setup "Pulsating Flow" Note! The "Pulsating flow" Quick Setup is only available if the device has a current output or a pulse/ frequency output. Certain types of pump such as reciprocating, peristaltic and cam-type pumps, for example, create a flow characterized by severe periodic fluctuations . Negative flows can occur with pumps of these types on account of the closing volume of the valves or valve leaks. ! Note! Before carrying out the Quick Setup "Pulsating flow" the Quick Setup "Commissioning" has to be executed → ä 80. A Q Q 1 B 2 t Q Q 5 t t Q 3 4 t t a0001213 Fig. 54: Flow characteristics of various types of pump A B With severely pulsating flow With low pulsating flow 1 2 3 4 5 1-cylinder cam pump 2-cylinder cam pump Magnetic pump Peristaltic pump, flexible connecting hose Multi-cylinder reciprocating pump Severely pulsating flow Once several device functions have been configured in the "Pulsating flow" Quick Setup menu, flow fluctuations of this nature can be compensated over the entire flow range and pulsating liquid flows measured correctly. Below you will find detailed instructions on how to use this Quick Setup menu. ! Note! It is always advisable to work through the "Pulsating flow" Quick Setup menu if there is any uncertainty about the exact flow characteristic. Slightly pulsating flow If flow fluctuations are no more than minor, as is the case, for example with gear-type, threecylinder or multi-cylinder pumps, it is not absolutely necessary to work through the Quick Setup menu. In cases of this nature, however, it is advisable to adapt the functions listed below in the function matrix (see the "Description of Device Functions" manual) to suit local process conditions in order to ensure a stable, unvarying output signal: • Measuring system damping: "FLOW DAMPING" function → increase the value • Current output damping: "TIME CONSTANT" function → increase the value 82 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning Performing the "Pulsating Flow" Quick Setup This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be modified and configured for measuring pulsating flows. Note that this has no effect on values configured beforehand, such as measuring range, current range or full scale value. XXX.XXX.XX + B ++ E Esc - Quick Setup E E+ HOME-POSITION 1003 Pulsating flow Display 2002 damping ➀ Current output 1 Selection of output type Freq.-/Pulse output 1 Quit 4200 Operation mode Frequency 4004 4206 Measuring mode Measuring mode 4005 4225 Measuring mode 4208 Time constant Yes Pulse Time constant ➁ Configure another output ? No 8005 Alarm delay 6400 Assign LF-Cut off On-value 6402 LF-Cut off Off-value 6403 LF-Cut off Pressure 6404 shock suppression Quit Quick Setup a0004615-en Fig. 55: ! Endress+Hauser Quick Setup for measuring severely pulsating flows. Recommended settings see next page m Only the output not yet configured in the current Setup is offered for selection in the second cycle. n The "YES" option remains visible until both outputs have been configured. "NO" is the only option displayed when no further outputs are available. Note! • The display returns to the cell QUICK SETUP PULSATING FLOW (1003) if you press the Q key combination during parameter interrogation. • You can call up the Setup menu either directly from the "COMMISSIONING" Quick Setup menu or manually by means of the function QUICK SETUP PULSATING FLOW (1003). 83 Commissioning Promag 53 PROFIBUS DP/PA Quick Setup "Pulsating Flow" HOME position → F → MEASURAND → O → QUICK SETUP → N→ QS PULSATING FLOW (1003) Function No. Function name Selection with OS To the next function with F 1003 QS PULSATING FLOW YES After F is pressed by way of confirmation, the Quick Setup menu calls up all the subsequent functions in succession. ▼ Basic configuration 2002 DISPLAY DAMPING 3s Signal type for "CURRENT OUTPUT 1" 4004 MEASURING MODE PULS. FLOW 4005 TIME CONSTANT 3s Signal type for "FREQ./PULSE OUTPUT 1" (for FREQUENCY operating mode) 4206 MEASURING MODE PULS. FLOW 4208 TIME CONSTANT 0s Signal type for "FREQ./PULSE OUTPUT 1" (for PULSE operating mode) 4225 MEASURING MODE PULS. FLOW 8005 ALARM DELAY 0s 6400 ASSIGN LOW FLOW CUTOFF VOLUME FLOW 6402 ON-VALUE LOW FLOW CUTOFF Recommended setting: Other settings On-value max. full scale (per DN)* 1000 a0004432-en *Full scale values → ä 18 6403 OFF-VALUE LOW FLOW CUTOFF 50% 6404 PRESSURE SHOCK SUPPRESSION 0s ▼ Back to the HOME position: → Press and hold down the X key for longer than three seconds or → Repeatedly press and release the X key → Exit the function matrix step by step 84 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning 6.3.3 ! Quick Setup "Batching" Note! This function is only available when the additional "batching" software is installed in the measuring device (order option). You can order this software from Endress+Hauser as an accessory at a later date → ä 123. This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be modified and configured for batching operation. These basic settings allow simple (one-step) batching processes. Additional settings, e.g. for multistage batching procedures, must be made via the function matrix itself (see the "Description of Device Functions" manual). " ! Endress+Hauser Caution! The "Batching" Quick Setup sets certain device parameters for discontinuous measurement operation. If the measuring device is used for continuous flow measurement at a later time, we recommend at you rerun the "Commissioning" and/or "Pulsating flow" Quick Setup. Note! • Before carrying out the Quick Setup "Batching" the Quick Setup "Commissioning" has to be executed → ä 80. • You can find detailed information on the batching functions in the separate "Description of Device Functions" manual. • You can also directly control filling process using the local display. During Quick Setup, an appropriate dialog appears concerning the automatic display configuration. Acknowledge this by clicking "YES". This assigns special batching functions (START, PRESET, etc.) to the bottom line of the display. These can be directly executed on site using the three operating keys ( O / S / F ). Therefore, the measuring device can be fully deployed in the field as a "batch controller" → ä 65. • You can also directly control the filling process using the fieldbus. 85 Commissioning Promag 53 PROFIBUS DP/PA XXX.XXX.XX + + E Esc - E B Quick Setup HOME-POSITION E+ 1005 QS Batching/Dosing 6402 ON-Value Low flow cut off System damping 6603 Pressure shock 6404 suppression Batch Selector 7200 Batch Name 7201 Batch Quantity 7203 7204 Fix Compensation Quantity Select Output? Relay 1 Assign Relay Terminal No. YES Locked PRESET Batch quantity 4700 4780 Batch Supervision? NO Autom. Configuration Display? NO YES Max. Batch Time Relay 2 7240 Access Customer Automatic parameterization of the display Quit Quick Setup a0004433-en Fig. 56: 86 Quick Setup "Batching". Recommended settings see next page. Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning Recommended settings Quick Setup "Batching" HOME position → F → MEASURAND → O → QUICK SETUP → N → QUICK SETUP BATCHING (1005) Function No. Function name Setting to be selected ( P ) (to the next function with F ) 1005 QUICK SETUP BATCHING/DOSING YES After F is pressed by way of confirmation, the Quick Setup menu calls up all the subsequent functions in succession. ▼ ! Note! Some of the functions listed below (with a gray background) are configured automatically, i.e. by the measuring system. 6400 ASSIGN LOW FLOW CUTOFF VOLUME FLOW 6402 ON-VALUE LOW FLOW CUTOFF The recommended setting is contained on → ä 84 in Function No. 6402. 6403 OFF-VALUE LOW FLOW CUTOFF 50% 6603 SYSTEM DAMPING 9 ! Note! The parameter has to be optimized for highly accurate and short filling processes: to do this, put the setting to "0". 6404 PRESSURE SHOCK SUPPRESSION 0s 7200 BATCH SELECTOR BATCH #1 7201 BATCH NAME BATCH #1 7202 ASSIGN BATCH VARIABLE Volume 7203 BATCH QUANTITY 0 7204 FIX COMPENSATION QUANTITY 0 7208 BATCH STAGES 1 7209 INPUT FORMAT Value input 4700 ASSIGN RELAY BATCHING VALVE 1 4780 TERMINAL NUMBER Output (display only) 7220 OPEN VALVE 1 0% or 0 [unit] 7240 MAXIMUM BATCH TIME 0 s (= switched off) 7241 MINIMUM BATCH QUANTITY 0 7242 MAXIMUM BATCH QUANTITY 0 2200 ASSIGN (Main line) BATCH NAME 2220 ASSIGN (Multiplex main line) Off 2400 ASSIGN (Additional line) BATCH DOWNWARDS 2420 ASSIGN (Multiplex additional line) Off 2600 ASSIGN (Information line) BATCHING KEYS 2620 ASSIGN (Multiplex information line) Off ▼ Back to the HOME position: → Press and hold down the X key for longer than three seconds or → Repeatedly press and release the X key → Exit the function matrix step by step Endress+Hauser 87 Commissioning Promag 53 PROFIBUS DP/PA 6.3.4 Quick Setup "Communication" To establish cyclic data transfer, various arrangements between the PROFIBUS master (Class 1) and the measuring device (slave) are required which have to be taken into consideration when configuring various functions. These functions can be configured quickly and easily by means of the "Communication" Quick Setup. The following table explains the parameter configuration options in more detail. XXX.XXX.XX E Esc - + ++ Quick Setup B E HOME-POSITION E+ Setup 1006 Communication Fieldbus Address Selection GSD Unit To Bus 6101 6140 6141 a0002600-en Fig. 57: Quick Setup "Communication" Quick Setup "Communication" HOME position → F → MEASURAND (A)→ O → QUICK SETUP (B) → N → QUICK SETUP COMMUNICATION (1006) Function No. Function name Setting to be selected ( OS ) (to the next function with F ) 1006 QS-COMMUNICATION After confirmation (YES) by pressing F the subsequent functions are called up in succession. 6101 FIELDBUS ADDRESS Enter the device address (permitted address range: 1 to 126) Factory setting: 126 6140 SELECTION GSD Select the operating mode (the GSD file) which should be used for cyclic data transmission with the PROFIBUS master. Options: MANUFACT. SPEC. → The measuring device is operated with complete device functionality. MANUFACT V2.0 → The measuring device is used as the replacement for the previous Promag 33 model (compatibility mode). PROFILE-GSD → The measuring device is operated in the PROFIBUS Profile mode. Factory setting: MANUFACT. SPEC. ! Note! For PROFIBUS network configuration, make sure that the right device master file (GSD file) of the measuring device is used for the selected operating mode → ä 96. ▼ 88 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning Quick Setup "Communication" 6141 UNIT TO BUS If this function is executed, the measured variables are transmitted cyclically to the PROFIBUS master (Class 1) with the system units set in the measuring device. Options: OFF SET UNITS (Transmission is started by pressing the F key) " Caution! Activating this function can cause a sudden change of the measured variables transmitted to the PROFIBUS master (Class 1); this, in turn, can affect subsequent control routines. ▼ Back to the HOME position: → Press and hold down the X key for longer than three seconds or → Repeatedly press and release the X key = Exit the function matrix step by step Endress+Hauser 89 Commissioning Promag 53 PROFIBUS DP/PA 6.3.5 Data backup/transmission Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings) between the T-DAT (exchangeable memory) and the EEPROM (device storage unit). This is required in the following instances: • Creating a backup: current data are transferred from an EEPROM to the T-DAT. • Replacing a transmitter: current data are copied from an EEPROM to the T-DAT and then transferred to the EEPROM of the new transmitter. • Duplicating data: current data are copied from an EEPROM to the T-DAT and then transferred to EEPROMs of identical measuring points. ! Note! For information on installing and removing the T-DAT → ä 143. XXX.XXX.XX Esc - + E F O Quick Setup N HOME POSITION T-DAT SAVE/LOAD P LOAD P F Restart of the measuring device CANCEL F F YES P SAVE NO F YES F P NO F Input is saved a0001221-en Abb. 58: Data backup/transmission with T-DAT SAVE/LOAD function Information on the LOAD and SAVE options available: LOAD: Data are transferred from the T-DAT to the EEPROM. ! Note! • Any settings already saved on the EEPROM are deleted. • This option is only available, if the T-DAT contains valid data. • This option can only be executed if the software version of the T-DAT is the same or newer than that of the EEPROM. Otherwise, the error message "TRANSM. SW-DAT" appears after restarting and the LOAD function is then no longer available. SAVE: Data are transferred from the EEPROM to the T-DAT. 90 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning 6.4 ! Commissioning the PROFIBUS interface Note! • All functions required for commissioning are described in detail in the "Description of Device Functions" manual which is a separate part of this Operating Manual. • A code (factory setting: 53) must be entered to change device functions, numerical values or factory settings → ä 67. 6.4.1 PROFIBUS DP commissioning The following steps must be carried out in the sequence specified: 1. Check the hardware write protection: The WRITE PROTECT (6102) parameter indicates whether it is possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g. via FieldCare). ! Note! • This check is not needed if operating via the local display. BASIC FUNCTION (G) → PROFIBUS DP (GBA) → CONFIGURATION (610) → WRITE PROTECT (6102) → Display of one of the following options: – OFF (factory setting) = write access via PROFIBUS possible – ON = write access via PROFIBUS not possible Deactivate the write protection if necessary → ä 72. 2. Enter the tag name (optional): BASIC FUNCTION (G) → PROFIBUS DP (GBA) → CONFIGURATION (610) → TAG NAME (6100) 3. Configuring the fieldbus address: • Software addressing using the local display: BASIC FUNCTION (G) → PROFIBUS DP (GBA) → CONFIGURATION (610) → FIELDBUS ADDRESS (6101) • Hardware addressing via miniature switches → ä 73 4. Select the system unit: a. Determine the units by means of the system units group: MEASURED VARIABLES (A) → SYSTEM UNITS (ACA) → CONFIGURATION (040) → UNIT MASS FLOW (0400) / UNIT MASS (0401) / UNIT VOLUME FLOW (0402) / … b. In the function UNIT TO BUS (6141), select the option SET UNITS, so that the measured variables transmitted cyclically to the PROFIBUS master (Class 1) are transmitted with the system units set in the measuring device: BASIC FUNCTION (G) → PROFIBUS DP (GBA) → OPERATION (614) → UNIT TO BUS (6141) ! Note! – The configuration of the system units for the totalizer is described separately → see step 7 – If the system unit of a measured variable is changed by means of the local operation or an operating program, this initially does not have any effect on the unit that is used to transmit the measured variable to the PROFIBUS master (Class 1). Changed system units of the measured variables are not transmitted to the PROFIBUS master (Class 1) until the SET UNITS option is activated in the function BASIC FUNCTION (G) → PROFIBUS DP (GBA) → OPERATION (614) → UNIT TO BUS (6141). Endress+Hauser 91 Commissioning Promag 53 PROFIBUS DP/PA 5. Configuration of the Analog Input function blocks 1 to 2: The measuring device has two Analog Input function blocks (AI modules), through which the various measured variables can be cyclically transmitted to the PROFIBUS master (Class 1). The assignment of a measured variable to the Analog Input function block is shown below using the example of Analog Input function block 1 (AI module, slot 1). Using the CHANNEL function (6123), you can determine the measured variable (e.g. volume flow) to be cyclically transmitted to the PROFIBUS master (Class 1): a. Select BASIC FUNCTION (G) → PROFIBUS DP (GBA) → FUNCTIONBLOCKS (612) → BLOCK SELECTION (6120). b. Select the option ANALOG INPUT 1. c. Select the function CHANNEL (6123). d. Select the option VOLUME FLOW. Possible settings: Measured variable ID for "CHANNEL" function VOLUME FLOW (factory setting AI function block 1) 273 MASS FLOW (factory setting AI function block 2) 277 The following measured variables are available when the additional "batching" software is installed (order option) BATCH UPWARDS 1346 BATCH DOWNWARDS 1347 BATCH COUNTER 1348 BATCH SUM 1349 BATCHING TIME 1354 ! Note! If, when the PROFIBUS network configuration, the AI module was integrated in slot 1 or 5, the measured variable selected in the CHANNEL function is transmitted cyclically to the PROFIBUS master (Class 1) for the respective Analog Input function block 1 to 2. → ä 102 6. Setting the measuring mode: In the function MEASURING MODE (6601), select the flow portions to be measured by the measuring device. BASIC FUNCTION (G) → SYSTEM PARAMETER (GLA) → CONFIGURATION (660) → MEASURING MODE (6601) → Selection of one of the following options: – UNIDIRECTIONAL (factory setting) = only the positive flow portions – BIDIRECTIONAL = the positive and negative flow components 7. Configuration of totalizers 1 to 3: The measuring device has three totalizers. The following example describes the configuration of the totalizer using totalizer 1 as an example. • Using the CHANNEL function (6133), you can determine the measured variable (e.g. volume flow) to be cyclically transmitted to the PROFIBUS master (Class 1) as a totalizer value: a. Select BASIC FUNCTION (G) → PROFIBUS DP (GBA) → TOTALIZER (613) → SELECT TOTALIZER (6130). b. Select the option TOTALIZER 1. c. Go to the function CHANNEL (6133). 92 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning d. Select one of the following options: – VOLUME FLOW (CHANNEL = 273, factory setting): the volume flow is totalized. – MASS FLOW (CHANNEL = 277): the mass flow is totalized. – OFF (CHANNEL = 0): no totalizing, "0" is displayed as the totalizer value. ! Note! If, when the PROFIBUS network configuration, the module or the function "TOTAL" was integrated in slot 2, 3 or 4, the measured variable selected in the CHANNEL function is transmitted cyclically to the PROFIBUS master (Class 1) for the respective totalizer 1 to 3 → ä 102. • Enter the desired unit for the totalizer: BASIC FUNCTION (G) → PROFIBUS DP (GBA) → TOTALIZER (613) → UNIT TOTALIZER (6134) • Configure totalizer status (e.g. totalize): BASIC FUNCTION (G) → PROFIBUS DP (GBA) → TOTALIZER (613) → SET TOTALIZER (6135) → Select the option TOTALIZE • Set the totalizer mode: BASIC FUNCTION (G) → PROFIBUS DP (GBA) → TOTALIZER (613) → TOTALIZER MODE (6137) → Selection of one of the following options: – BALANCE (factory setting): calculates the positive and negative flow portions – POSITIVE: calculates the positive flow portions – NEGATIVE: calculates the negative flow portions – HOLD VALUE: The totalizer remains at the last value ! Note! For the calculation of the positive and negative flow portions (BALANCE) or the negative flow portions (NEGATIVE) to be carried out correctly, the selection BIDIRECTIONAL must be active in the function BASIC FUNCTION (G) → SYSTEM PARAMETER (GLA) → CONFIGURATION (660) → MEASURING MODE (6601). 8. Select the operating mode: Select the operating mode (GSD file) which should be used for cyclic communication with the PROFIBUS master. BASIC FUNCTION (G) → PROFIBUS DP (GBA) → OPERATION (614) → SELECTION GSD (6140) → Selection of one of the following options: – MANUFACT. SPEC. (factory setting): the complete device functionality is available. – MANUFACT V2.0 The device is used as the replacement for the previous Promag 33 model (compatibility mode). – PROFILE-GSD: The device is operated in the PROFIBUS Profile mode. ! Note! For PROFIBUS network configuration, make sure that the right device master file (GSD file) of the measuring device is used for the selected operating mode → ä 96. 9. Endress+Hauser Configuration of cyclic data transmission in the PROFIBUS master: A detailed description of the cyclic data transmission is contained → ä 100. 93 Commissioning Promag 53 PROFIBUS DP/PA 6.4.2 PROFIBUS PA commissioning The following steps must be carried out in the sequence specified: 1. Check the hardware write protection: The WRITE PROTECT (6102) parameter indicates whether it is possible to write to the device parameters via PROFIBUS (acyclic data transmission, e.g. via FieldCare). ! Note! • This check is not needed if operating via the local display. BASIC FUNCTION (G) → PROFIBUS PA (GCA) → CONFIGURATION (610) → WRITE PROTECT (6102) → Display of one of the following options: – OFF (factory setting) = write access via PROFIBUS possible – ON = write access via PROFIBUS not possible Deactivate the write protection if necessary → ä 72. 2. Enter the tag name (optional): BASIC FUNCTION (G) → PROFIBUS PA (GCA) → CONFIGURATION (610) → TAG NAME (6100) 3. Configuring the fieldbus address: • Software addressing using the local display: BASIC FUNCTION (G) → PROFIBUS PA (GCA) → CONFIGURATION (610) → FIELDBUS ADDRESS (6101) • Hardware addressing via miniature switches → ä 73 4. Select the system unit: a. Determine the units by means of the system units group: MEASURED VARIABLES (A) → SYSTEM UNITS (ACA) → CONFIGURATION (040) → UNIT MASS FLOW (0400) / UNIT MASS (0401) / UNIT VOLUME FLOW (0402) / … b. In the function UNIT TO BUS (6141), select the option SET UNITS, so that the measured variables transmitted cyclically to the PROFIBUS master (Class 1) are transmitted with the system units set in the measuring device: BASIC FUNCTION (G) → PROFIBUS PA (GCA) → OPERATION (614) → UNIT TO BUS (6141) ! Note! – The configuration of the system units for the totalizer is described separately → see step 6 – If the system unit of a measured variable is changed by means of the local operation or an operating program, this initially does not have any effect on the unit that is used to transmit the measured variable to the PROFIBUS master (Class 1). Changed system units of the measured variables are not transmitted to the PROFIBUS master (Class 1) until the SET UNITS option is activated in the function BASIC FUNCTION (G) → PROFIBUS PA (GCA) → OPERATION (614) → UNIT TO BUS (6141). 5. Setting the measuring mode: In the function MEASURING MODE (6601), select the flow portions to be measured by the measuring device. BASIC FUNCTION (G) → SYSTEM PARAMETER (GLA) → CONFIGURATION (660) → MEASURING MODE (6601) → Selection of one of the following options: – UNIDIRECTIONAL (factory setting) = only the positive flow portions – BIDIRECTIONAL = the positive and negative flow components 94 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning 6. Configuration of totalizers 1 to 3: The measuring device has three totalizers. The following example describes the configuration of the totalizer using totalizer 1 as an example. • Using the CHANNEL function (6133), you can determine the measured variable (e.g. volume flow) to be cyclically transmitted to the PROFIBUS master (Class 1) as a totalizer value: a. Select BASIC FUNCTION (G) → PROFIBUS PA (GCA) → TOTALIZER (613) → SELECT TOTALIZER (6130). b. Select the option TOTALIZER 1. c. Go to the function CHANNEL (6133). d. Select one of the following options: – VOLUME FLOW (CHANNEL = 273, factory setting): the volume flow is totalized. – MASS FLOW (CHANNEL = 277): the mass flow is totalized. – OFF (CHANNEL = 0): no totalizing, "0" is displayed as the totalizer value. ! Note! If, when the PROFIBUS network configuration, the module or the function TOTAL was integrated in slot 2, 3 or 4, the measured variable selected in the CHANNEL function is transmitted cyclically to the PROFIBUS master (Class 1) for the respective totalizer 1 to 3 → ä 102. • Enter the desired unit for the totalizer: BASIC FUNCTION (G) → PROFIBUS PA (GCA) → TOTALIZER (613) → UNIT TOTALIZER (6134) • Configure totalizer status (e.g. totalize): BASIC FUNCTION (G) → PROFIBUS PA (GCA) → TOTALIZER (613) → SET TOTALIZER (6135) → Select the option TOTALIZE • Set the totalizer mode: BASIC FUNCTION (G) → PROFIBUS PA (GCA) → TOTALIZER (613) → TOTALIZER MODE (6137) → Selection of one of the following options: – BALANCE (factory setting): calculates the positive and negative flow portions – POSITIVE: calculates the positive flow portions – NEGATIVE: calculates the negative flow portions – HOLD VALUE: The totalizer remains at the last value ! Note! For the calculation of the positive and negative flow portions (BALANCE) or the negative flow portions (NEGATIVE) to be carried out correctly, the selection BIDIRECTIONAL must be active in the function BASIC FUNCTION (G) → SYSTEM PARAMETER (GLA) → SETTINGS (660) → MEASURING MODE (6601). 7. Select the operating mode: Select the operating mode (GSD file) which should be used for cyclic communication with the PROFIBUS master. BASIC FUNCTION (G) → PROFIBUS PA (GCA) → OPERATION (614) → SELECTION GSD (6140) → Selection of one of the following options: – MANUFACT. SPEC. (factory setting): the complete device functionality is available. – MANUFACT V2.0 The device is used as the replacement for the previous Promag 33 model (compatibility mode). – PROFILE-GSD: The device is operated in the PROFIBUS Profile mode. ! Note! For PROFIBUS network configuration, make sure that the right device master file (GSD file) of the measuring device is used for the selected operating mode → ä 96. 8. Endress+Hauser Configuration of cyclic data transmission in the PROFIBUS master: A detailed description of the cyclic data transmission is contained → ä 100. 95 Commissioning Promag 53 PROFIBUS DP/PA 6.5 PROFIBUS DP/PA system integration 6.5.1 Device master file (GSD file) For PROFIBUS network configuration, the device master file (GSD file) is needed for every bus user (PROFIBUS slave). The GSD file contains a description of the properties of a PROFIBUS device, such as supported data transmission rate and number of input and output data. Before configuration takes place, a decision should be made as to which GSD file should be used to operate the measuring device in the PROFIBUS DP master system. The measuring device supports the following GSD files: • Promag 53 GSD file (manufacturer-specific GSD file, complete device functionality) • PROFIBUS Profile GSD file: • Promag 33 GSD file (compatibility to previous model Promag 33) Below you will find a detailed description of the GSD files supported. Promag 53 GSD file (manufacturer-specific GSD file, complete device functionality) Use this GSD file to access the complete functionality of the measuring device. In this way, devicespecific measured variables and functions are thus completely available in the PROFIBUS master system. An overview of the modules available (input and output data): PROFIBUS DP → ä 100 PROFIBUS PA → ä 110 GSD file with standard or extended format: The GSD file with either the standard or the extended format must be used depending on the configuration software used. When installing the GSD file, the GSD file with the extended format (EH3x15xx.gsd) should always be used first. However, if the installation or the configuration of the measuring device fails with this format, then use the standard GSD (EH3_15xx.gsd). This differentiation is the result of different implementation of the GSD formats in the master systems. Note the specifications of the configuration software. Name of the Promag 53 GSD file ID No. GSD file Type file Bitmaps PROFIBUS DP 1526 (Hex) Extended Format (recommended): Standard Format: EH3x1526.gsd EH3_1526.gsd EH_1526.200 EH_1526_d.bmp/.dib EH_1526_n.bmp/.dib EH_1526_s.bmp/.dib PROFIBUS PA 1527 (Hex) Extended Format (recommended): Standard Format: EH3x1527.gsd EH3_1527.gsd EH_1527.200 EH_1527_d.bmp/.dib EH_1527_n.bmp/.dib EH_1527_s.bmp/.dib How to acquire: • Internet (Endress+Hauser) → www.endress.com (→ Download) • CD-ROM with all GSD files for Endress+Hauser devices → Order No.: 56003894 96 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning Contents of the downloadfile from the Internet and the CD-ROM: • All Endress+Hauser GSD files (standard and extended format) • Endress+Hauser type files • Endress+Hauser bitmap files • Useful information relating to the devices PROFIBUS Profile GSD file: The function scope of the profile GSD file is defined by the PROFIBUS Profile Specification 3.0. The function scope is restricted compared to the manufacturer-specific GSD file (complete device functionality). However, similar devices from different manufacturers can be interchanged with the profile GSD file without the need to reconfigure (interchangeability). The following modules are supported with the Profile GSD file: → "AI Flow" module "AI Density" module → "Totalizer" module → Analog Input function block 1 / output variable: volume flow Analog Input function block 2 / output variable: mass flow Totalizer function block 1 / output variable: totalized volume flow Name of the PROFIBUS Profile GSD file ID No. Profile GSD file PROFIBUS DP 9741 (Hex) PA039741.gsd PROFIBUS PA 9741 (Hex) PA139741.gsd Source Internet (GSD library of the PROFIBUS User Organization) → www.PROFIBUS.com Promag 33 GSD file: Promag 33 with Profile Version 2.0 is the precursor to the Promag 53. If Promag 33 is already being operated in the system and the measuring device has to be replaced, Promag 53 can be used as a replacement device without having to reconfigure the PROFIBUS DP network. Further information → ä 99. Endress+Hauser 97 Commissioning Promag 53 PROFIBUS DP/PA 6.5.2 Selection of the GSD file in the measuring device Depending on which GSD file is used in the PROFIBUS master system, the corresponding GSD file has to be configured in the device by means of the SELECTION GSD function. BASIC FUNCTION (G) → PROFIBUS DP/PA (GBA/GCA) → OPERATION (614) → SELECTION GSD (6140) Promag 53 GSD file: → Select: MANUFACT. SPEC. (factory setting) Profile GSD file → Select: PROFILE-GSD Promag 33 GSD file: → Select: MANUFACT V2.0 Example Before configuration takes place, a decision should be made as to which GSD file should be used to configure the measuring device in the PROFIBUS master system. Below, the use of the manufacturer-specific GSD file (complete device functionality) is shown using PROFIBUS PA as an example: Select the manufacturer-specific GSD file in the measuring device by means of the SELECTION GSD function. BASIC FUNCTION (G)→ PROFIBUS PA (GCA) → OPERATION (614) → SELECTION GSD (6140)→ Selection: MANUFACT. SPEC. (factory setting) 1. Before configuring the network, load the corresponding GSD file into the configuration system/master system. ! Note! When installing the GSD file, always first use the GSD file with the extended format (EH3x1527.gsd). However, if the installation or the configuration of the device fails with this format, then use the standard GSD (EH3_1527.gsd). Example for the configuration software Siemens STEP 7 of the Siemens PLC family S7-300/ 400: Use the GSD file with the extended format (EH3x1527.gsd). Copy the file to the subdirectory "…siemensstep7s7datagsd". The GSD files also include bitmap files. These bitmap files are used to display the measuring points in image form. The bitmap files must be saved to the directory "…siemensstep7s7datansbmp". If you are using configuration software other than that referred to above, ask your PROFIBUS master system manufacturer which directory you should use. 2. 98 The measuring device is a modular PROFIBUS slave, i.e. the desired module configuration (input and output data) must be performed in the next step. This can be done directly by means of the configuration software. A detailed description of the modules supported by the measuring device as follows: PROFIBUS DP → ä 100 PROFIBUS PA → ä 110 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning 6.5.3 Compatibility to the previous model Promag 33 (Profile Version 2.0) Promag 33 with Profile Version 2.0 is the precursor to Promag 53. If Promag 33 is already being operated in the system and if the measuring device has to be replaced, Promag 53 can be used as a replacement device without having to reconfigure the PROFIBUS network. In the event of a device being replaced, Promag 53 completely supports the compatibility of the cyclic data with the previous Promag 33 model. The measuring devices can be exchanged as follows: Existing device: GSD file used: Promag 33 PROFIBUS DP (ID No. 0x1511) Extended Format: or Standard Format: EH3x1511.gsd Extended Format: or Standard Format: EH3x1505.gsd Promag 33 PROFIBUS PA (ID No. 0x1505) → To be replaced with: → Promag 53 PROFIBUS DP → Promag 53 PROFIBUS PA EH3_1511.gsd EH3_1505.gsd Promag 53 is accepted as the replacement device if the MANUFACT V2.0 option is activated in the SELECTION GSD (6140) function. The measuring device automatically detects that a Promag 33 device was configured in the automation system and makes both suitable input and output data and measured value status information available even though the devices differ in name and ID number. You do not have to adjust the configuration of the PROFIBUS network in the automation system. Procedure after replacing the measuring devices: ! 1. Set the same (old) device address → FIELDBUS ADDRESS (6101) function 2. In the SELECTION GSD (6140) function → Select MANUFACT V2.0 3. Restart the measuring device → SYSTEM RESET (8046) function Note! If necessary, the following settings have to be configured via an operating program: • Configuration of the application-specific parameters • Configuration of the system units for the measured values and totalizers. 6.5.4 Maximum number of writes If a nonvolatile device parameter is modified via the cyclic or acyclic data transmission, this change is saved in the EEPROM of the measuring device. The number of writes to the EEPROM is technically restricted to a maximum of 1 million. Attention must be paid to this limit since, if exceeded, it results in data loss and measuring device failure. For this reason, avoid constantly writing nonvolatile device parameters via the PROFIBUS! Endress+Hauser 99 Commissioning Promag 53 PROFIBUS DP/PA 6.6 PROFIBUS DP cyclic data transmission Below is a description of the cyclic data transmission when using the Promag 53 GSD file (complete device functionality). 6.6.1 Block model The block model illustrated shows which input and output data the measuring device provides for cyclic data transmission via PROFIBUS DP. Signal processing XXX.XXX.XX Esc - + E Local Display Transducer block Measured variable 1 Measured variable 2 Measured variable 3 Measured variable … Output value AI Analog Input 1 Output value AI Analog Input 2 Configuration SETTOT, MODETOT - Esc + E PROFIBUS PROFILE Parameter Out value TOTAL Totalizer 1 Configuration SETTOT, MODETOT Totalizer 2 Manufacturer specific Parameter Out value TOTAL Configuration SETTOT, MODETOT Totalizer 3 Measured variable 1 Out value TOTAL PROFIBUS DP Physical Block Measured variable 2 Display value (DISPLAY_VALUE) Control (CONTROL_BLOCK) Batching quantity (BATCHING_QUANTITY) Compensation quantity (BATCHING_FIX_COMP_QUANTITY) a0004625-en Fig. 59: 6.6.2 Block model for Promag 53 PROFIBUS DP Profile 3.0 Modules for cyclic data transmission The measuring device is a so-called modular PROFIBUS slave. In contrast to a compact slave, the structure of a modular slave is variable - it consists of several individual modules. In the GSD file, the individual modules (input and output data) are described with their individual properties. The modules are permanently assigned to the slots, i.e. the sequence or arrangement of the modules must be observed when configuring the modules (see following table). Gaps between configured modules have to be assigned the EMPTY_MODULE module. To optimize the data throughput rate of the PROFIBUS network, it is recommended to only configure modules that are processed in the PROFIBUS master system. 100 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning It is essential to adhere to the following sequence/assignment when configuring the modules in the PROFIBUS master system: ! Slot sequence Module 1 AI 2 TOTAL or SETTOT_TOTAL or SETTOT_MODETOT_TOTAL Totalizer function block 1 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 3 TOTAL or SETTOT_TOTAL or SETTOT_MODETOT_TOTAL Totalizer function block 2 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 4 TOTAL or SETTOT_TOTAL or SETTOT_MODETOT_TOTAL Totalizer function block 3 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 5 AI 6 DISPLAY_VALUE 7 CONTROL_BLOCK 8 BATCHING_QUANTITY 9 BATCHING_FIX_COMP_QUANTITY Description Analog Input function block 1 Output variable → volume flow (factory setting) Analog Input function block 2 Output variable → mass flow (factory setting) Value for local display Control of device functions Batching quantity Fixed correction quantity Note! • The assignment of the measured variables for the Analog Input function blocks (1 to 2) and the totalizer function blocks (1 to 3) can be changed by means of the CHANNEL function. A detailed description of the individual modules is contained in the following section. • The device has to be reset once a new configuration has been loaded to the automation system. This can be effected as follows: – By means of the local display – By means of an operating program (e.g. FieldCare) – By switching the supply voltage off and on again. 6.6.3 Description of the modules AI (Analog Input) module The AI module (slots 1, 5) cyclically transmits the corresponding measured variable, including the status, to the PROFIBUS master (Class 1). The measured variable is represented in the first four bytes in the form of floating point numbers in accordance with the IEEE 754 standard. The fifth byte contains standardized status information corresponding to the measured variable. Further information on the device status → ä 127 Input data Byte 1 Byte 2 Byte 3 Byte 4 measured variable (IEEE 754 floating point number) Endress+Hauser Byte 5 Status 101 Commissioning Promag 53 PROFIBUS DP/PA Assignment of the measured variables to the AI module The AI module can transmit different measured variables to the PROFIBUS master (Class 1). The measured variables are assigned to the Analog Input function blocks 1 to 2 by means of the local display or with the aid of an operating program (e.g. FieldCare) in the CHANNEL function: BASIC FUNCTION (G) → PROFIBUS DP (GBA) → FUNCTION BLOCKS (612) → BLOCK SELECTION (6120): Selection of an Analog Input function block → CHANNEL (6123): Selection of a measured variable Possible settings Measured variable ID for CHANNEL function VOLUME FLOW 273 MASS FLOW 277 The following measured variables are available when the additional "batching" software is installed (order option) ! BATCH UPWARDS 1346 BATCH DOWNWARDS 1347 BATCH COUNTER 1348 BATCH SUM 1349 BATCHING TIME 1354 Note! The measured variables for the additional "batching" software are available only when they are installed in the measuring device. If the measured variable is selected even if the additional software is not installed, the value "0" is transmitted to the PROFIBUS master (Class 1) for the measured variable. Factory setting Module Analog Input function block Measured variable ID for CHANNEL function AI (slot 1) 1 VOLUME FLOW 273 AI (slot 5) 2 MASS FLOW 277 TOTAL module The measuring device has three totalizer function blocks. The totalizer values can be cyclically transmitted to the PROFIBUS (Class 1) via the TOTAL module (slots 2 to 4). The totalizer value is represented in the first four bytes in the form of a floating point number in accordance with the IEEE 754 standard. The fifth byte contains standardized status information corresponding to the totalizer value. Further information on the device status → ä 127 Input data Byte 1 Byte 2 Byte 3 Byte 4 Totalizer value (IEEE 754 floating point number) 102 Byte 5 Status Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning Assignment of the measured variables to the TOTAL module The TOTAL module can transmit different totalizer variables to the PROFIBUS master (Class 1). The measured variables are assigned to the totalizer function blocks 1 to 3 by means of the local display or with the aid of an operating program (e.g. FieldCare) in the CHANNEL function: BASIC FUNCTION (G) → PROFIBUS DP (GBA) → TOTALIZER (613) → SELECT TOTALIZER (6130): Selection of a totalizer → CHANNEL (6133): Selection of measured variable Possible settings Totalizer value/measured variable ID for CHANNEL function VOLUME FLOW 273 MASS FLOW 277 OFF 0 Factory setting Module Totalizer function block Totalizer value/ Measured variable Unit ID for CHANNEL function TOTAL (slot 2) 1 VOLUME FLOW m3 273 TOTAL (slot 3) 2 VOLUME FLOW m3 273 TOTAL (slot 4) 3 VOLUME FLOW m3 273 SETTOT_TOTAL module The module combination SETTOT_TOTAL (slots 2 to 4) consists of the functions SETTOT and TOTAL. With this module combination: • The totalizer can be controlled via the automation system (SETTOT). • The totalizer value, is transmitted, including the status (TOTAL) SETTOT function In the SETTOT function, the totalizer can be controlled via control variables. The following control variables are supported: • 0 = Totalize (factory setting) • 1 = Reset totalizer (the totalizer value is reset to 0) • 2 = Accept totalizer preset ! Note! After the totalizer value has been reset to 0 or set to the preset value, the totalizing continues automatically. The control variable does not have to be changed to 0 again to restart totalizing. Stopping totalizing is controlled in the SETTOT_MODETOT_TOTAL module via the MODETOT function. → ä 104 TOTAL function For a description of the TOTAL function, refer to TOTAL module → ä 102 Endress+Hauser 103 Commissioning Promag 53 PROFIBUS DP/PA Data structure of the SETTOT_TOTAL module combination Output data Input data SETTOT TOTAL Byte 1 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Control Totalizer value (IEEE 754 floating point number) Status SETTOT_MODETOT_TOTAL module The module combination SETTOT_MODETOT_TOTAL (slots 2 to 4) consists of the functions SETTOT, MODETOT and TOTAL. With this module combination: • The totalizer can be controlled via the automation system (SETTOT). • The totalizer can be configured via the automation system (MODETOT). • The totalizer value, is transmitted, including the status (TOTAL) SETTOT function For a description of the SETTOT function, refer to SETOT_TOTAL module → ä 103 MODETOT function In the MODETOT function, the totalizer can be configured via control variables. The following settings are possible: • 0 = Balance (factory setting), calculates the positive and negative flow portions • 1 = calculates the positive flow portions • 2 = calculates the negative flow portions • 3 = Totalizing is stopped ! Note! For the calculation of the positive and negative flow portions (control variable 0) or the negative flow portions only (control variable 2) to be carried out correctly, the option BIDIRECTIONAL must be active in the MEASURING MODE (6601) function. TOTAL function For a description of the TOTAL function, refer to TOTAL module → ä 102 Data structure of the SETTOT_MODETOT_TOTAL module combination Output data SETTOT MODETOT Byte 1 Byte 2 Control Configuration Input data TOTAL Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Totalizer value (IEEE 754 floating point number) Status Example of using the SETTOT_MODETOT_TOTAL module If the SETTOT function is set to 1 (= reset the totalizer), the value for the aggregated total is reset to 0. If the aggregated total of the totalizer should constantly retain the value 0, the MODETOT function must first be set to 3 (= totalizing is stopped) and then the SETTOT function must be set to 1 (= reset the totalizer). 104 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning DISPLAY_VALUE module Any value (IEEE 754 floating point number), including status, can be cyclically transmitted via the PROFIBUS master (Class 1) directly to the local display using the DISPLAY_VALUE module (slot 6). Display value assignment to the main line, additional line or information line can be configured via the local display itself or an operating program (e.g. FieldCare). Output data Byte 1 Byte 2 Byte 3 Byte 4 Display value (IEEE 754 floating point number) Byte 5 Status Status The measuring device interprets the status in accordance with PROFIBUS Profile Specification Version 3.0. The statuses OK, BAD and UNCERTAIN are indicated on the local display by a corresponding symbol. → ä 63 CONTROL_BLOCK module By means of the CONTROL_BLOCK module (slot 7), the measuring device is able to process devicespecific control variables from the PROFIBUS master (Class 1) in cyclic data transmission (e.g. switching on positive zero return). Supported control variables of the CONTROL_BLOCK module The following device-specific control variables can be activated by changing the output byte from 0 → x: Module Control variables 0 → 2: Positive zero return ON 0 → 3: Positive zero return OFF 0 → 8: UNIDIRECTIONAL measuring mode 0 → 9: BIDIRECTIONAL measuring mode 0 → 24: Run UNIT TO BUS function Control variables that are executed only if the measuring device is equipped with the optional Electrode Cleaning Circuit (ECC) 0 → 5: ECC OFF 0 → 6: ECC ON The following control variables are only executed if the measuring device has a relay output. CONTROL_BLOCK 0 → 50: Relay output 1 OFF 0 → 51: Relay output 1 ON 0 → 55: Relay output 2 OFF 0 → 56: Relay output 2 ON Control variables that are executed only if the "Batching" software plug-in is installed in the measuring device 0 → 30: Select batching specification 1 0 → 31: Select batching specification 2 0 → 32: Select batching specification 3 0 → 33: Select batching specification 4 0 → 34: Select batching specification 5 0 → 35: Select batching specification 6 0 → 40: Stop batching 0 → 41: Start batching 0 → 42: Interrupt (pause) batching 0 → 43: Continue batching 0 → 44: Reset the fault message (affects the batching fault messages: # 471…474) 0 → 46: Reset batching counter and total batching quantity to 0 Endress+Hauser 105 Commissioning Promag 53 PROFIBUS DP/PA ! Note! The control (e.g. switching on positive zero return) is executed by cyclic data transmission if the output byte switches from "0" to the bit pattern in question. The output byte must always switch from "0". A switchback to "0" does not have any effect. Example (change the output byte) From → To 0 → 2 Positive zero return is switched on. 2 → 0 No effect 0 → 3 Positive zero return is switched off. 3 → 2 No effect Result Output data Byte 1 Control BATCHING_QUANTITY module The value of the quantity to be batched (IEEE 754 floating point number), including status, can be cyclically transmitted by the PROFIBUS master (Class 1) to the measuring device using the BATCHING_QUANTITY module (slot 8). If the batch quantity specified here is achieved, the closing contact for valve 1 is activated. The unit selected in the measuring device is used as the unit. " ! Caution! The batching quantity is a nonvolatile device parameter. For this reason, avoid constantly writing this device parameter via PROFIBUS → ä 99. Note! • This module is only evaluated by the measuring device if the additional "batching" software is installed in the measuring device (order option). • Further explanation of the parameter BATCH QUANTITY (7203) is contained in the "Description of Device Functions" manual, which is a separate part of this Operating Manual. Output data Byte 1 Byte 2 Byte 3 Byte 4 Batch quantity (IEEE 754 floating point number) ! 106 Byte 5 Status Note! The status is not evaluated by the device. Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning BATCHING_FIX_COMP_QUANTITY module A positive or negative correction value (IEEE 754 floating point number), including status, can be cyclically transmitted by the PROFIBUS master (Class 1) to the measuring device using the BATCHING_FIX_COMP_QUANTITY module (slot 9). The correction quantity balances out a constant, system-related incorrect quantity. This can be caused, for example, by a pump overrunning or by the closing time of a valve. The correction quantity is determined by the system operator. A negative compensation quantity must be specified for overbatching and a positive correction quantity for underbatching. The permitted input range is +/- 10% of the batch quantity. The unit selected in the measuring device is used as the unit. " ! Caution! The batching quantity is a nonvolatile device parameter. For this reason, avoid constantly writing this device parameter via PROFIBUS → ä 99. Note! • This module is only evaluated by the measuring device if the additional "batching" software is installed in the measuring device (order option). • If the input range is not sufficient for the correction quantity, the batching quantity may have to be adjusted. • Further explanation of the parameter FIX COMPENSATION QUANTITY (7204) is contained in the "Description of Device Functions" manual, which is a separate part of this Operating Manual. Output data: Byte 1 Byte 2 Byte 3 Byte 4 Fixed correction quantity (IEEE 754 floating point number) ! Byte 5 Status Note! The status is not evaluated by the device. EMPTY_MODULE module The measuring device is a so-called modular PROFIBUS slave. In contrast to a compact slave, the structure of a modular slave is variable - it consists of several individual modules. In the GSD file, the individual modules are described with their individual properties. The modules are permanently assigned to the slots, i.e. the sequence or arrangement of the modules must be observed when configuring the modules. Gaps between configured modules have to be assigned the EMPTY_MODULE module. For a more detailed description, see → ä 101. Endress+Hauser 107 Commissioning Promag 53 PROFIBUS DP/PA 6.6.4 Configuration examples with Simatic S7 HW-Konfig Example 1 a0004787 Fig. 60: Complete configuration using the Promag 53 GSD file (complete device functionality) It is essential to adhere to the following sequence when configuring the modules in the PROFIBUS master (Class 1): Slot sequence Module Byte length input data Byte length output data 1 AI 5 - Analog Input function block 1 Output variable → volume flow (factory setting) 108 Description 2 SETTOT_MODETOT_TOTAL 5 2 Totalizer function block 1 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 3 SETTOT_MODETOT_TOTAL 5 2 Totalizer function block 2 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 4 SETTOT_MODETOT_TOTAL 5 2 Totalizer function block 3 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 5 AI 5 - Analog Input function block 2 Output variable → mass flow (factory setting) 6 DISPLAY_VALUE - 5 Value for local display 7 CONTROL_BLOCK - 1 Control of device functions 8 BATCHING_QUANTITY - 5 Batching quantity 9 BATCHING_FIX_COMP_QUANTITY - 5 Fixed correction quantity Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning Example 2 a0004788 Fig. 61: In this example, modules that are not needed are replaced by the module EMPTY_MODULE. The Promag 53 GSD file is used (manufacturer-specific GSD file, complete device functionality) With this configuration, the Analog Input function block 1 (slot 1), the totalizer value TOTAL (slot 2) and the cyclic control of device functions CONTROL_BLOCK (slot 7) are activated. The volume flow (factory setting) is read out cyclically by the measuring device by means of Analog Input function block 1. The totalizer is configured "without configuration". In other words, in this example it only returns the totalizer value for the volume flow by means of the TOTAL module and cannot be controlled by the PROFIBUS master (Class 1). Slot sequence Module Byte length input data Byte length output data 1 AI 5 - Analog Input function block 1 Output variable → volume flow (factory setting) 2 TOTAL 5 - Totalizer function block 1 TOTAL → output variable = volume flow (factory setting) 3 EMPTY_MODULE - - Empty 4 EMPTY_MODULE - - 5 EMPTY_MODULE - - 6 EMPTY_MODULE - - Empty 7 CONTROL_BLOCK - 1 Control of device functions Endress+Hauser Description Empty Empty 109 Commissioning Promag 53 PROFIBUS DP/PA 6.7 PROFIBUS PA cyclic data transmission Below is a description of the cyclic data transmission when using the Promag 53 GSD file (complete device functionality). 6.7.1 Block model The block model illustrated shows which input and output data the measuring device provides for cyclic data transmission via PROFIBUS PA. Signal processing XXX.XXX.XX Esc - + E Local Display Transducer block Measured variable 1 Measured variable 2 Measured variable 3 Measured variable … Output value AI Analog Input 1 Analog Input 2 Output value AI Configuration SETTOT, MODETOT - Esc + E PROFIBUS PROFILE Parameter Totalizer 1 Totalizer 2 Manufacturer specific Parameter Out value TOTAL Configuration SETTOT, MODETOT Totalizer 3 Measured variable 1 Out value TOTAL Configuration SETTOT, MODETOT PROFIBUS PA Physical Block Out value TOTAL Measured variable 2 Display value (DISPLAY_VALUE) Control (CONTROL_BLOCK) a0004625-en Fig. 62: 6.7.2 Block model for Promag 53 PROFIBUS PA Profile 3.0 Modules for cyclic data transmission The measuring device is a so-called modular PROFIBUS slave. In contrast to a compact slave, the structure of a modular slave is variable - it consists of several individual modules. In the GSD file, the individual modules (input and output data) are described with their individual properties. The modules are permanently assigned to the slots, i.e. the sequence or arrangement of the modules must be observed when configuring the modules (see following table). Gaps between configured modules have to be assigned the EMPTY_MODULE module. To optimize the data throughput rate of the PROFIBUS network, it is recommended to only configure modules that are processed in the PROFIBUS master system. 110 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning It is essential to adhere to the following sequence/assignment when configuring the modules in the PROFIBUS master system: ! Slot sequence Module 1 AI 2 TOTAL or SETTOT_TOTAL or SETTOT_MODETOT_TOTAL Totalizer function block 1 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 3 TOTAL or SETTOT_TOTAL or SETTOT_MODETOT_TOTAL Totalizer function block 2 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 4 TOTAL or SETTOT_TOTAL or SETTOT_MODETOT_TOTAL Totalizer function block 3 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 5 AI 6 DISPLAY_VALUE 7 CONTROL_BLOCK Description Analog Input function block 1 Output variable → volume flow (factory setting) Analog Input function block 2 Output variable → mass flow (factory setting) Value for local display Control of device functions Note! • The assignment of the measured variables for the Analog Input function blocks (1 to 2) and the totalizer function blocks (1 to 3) can be changed by means of the CHANNEL function. A detailed description of the individual modules is contained in the following section. • The device has to be reset once a new configuration has been loaded to the automation system. This can be effected as follows: – By means of the local display – By means of an operating program (e.g. FieldCare) – By switching the supply voltage off and on again. 6.7.3 Description of the modules AI (Analog Input) module The AI module (slots 1, 5) cyclically transmits the corresponding measured variable, including the status, to the PROFIBUS master (Class 1). The measured variable is represented in the first four bytes in the form of floating point numbers in accordance with the IEEE 754 standard. The fifth byte contains standardized status information corresponding to the measured variable. Further information on the device status → ä 127 Input data Byte 1 Byte 2 Byte 3 Byte 4 measured variable (IEEE 754 floating point number) Byte 5 Status Assignment of the measured variables to the AI module The AI module can transmit different measured variables to the PROFIBUS master (Class 1). The measured variables are assigned to the Analog Input function blocks 1 to 2 by means of the local display or with the aid of an operating program (e.g. FieldCare) in the CHANNEL function: Endress+Hauser 111 Commissioning Promag 53 PROFIBUS DP/PA BASIC FUNCTION (G) → PROFIBUS PA (GCA) → FUNCTION BLOCKS (612) → BLOCK SELECTION (6120): Selection of an Analog Input function block → CHANNEL (6123): Selection of a measured variable Possible settings Measured variable ! ID for CHANNEL function VOLUME FLOW 273 MASS FLOW 277 Note! The measured variables for the additional "batching" software are available only when they are installed in the measuring device. If the measured variable is selected even if the additional software is not installed, the value "0" is transmitted to the PROFIBUS master (Class 1) for the measured variable. Factory setting Module Analog Input function block Measured variable ID for CHANNEL function AI (slot 1) 1 VOLUME FLOW 273 AI (slot 5) 2 MASS FLOW 277 TOTAL module The measuring device has three totalizer function blocks. The totalizer values can be cyclically transmitted to the PROFIBUS (Class 1) via the TOTAL module (slots 2 to 4). The totalizer value is represented in the first four bytes in the form of a floating point number in accordance with the IEEE 754 standard. The fifth byte contains standardized status information corresponding to the totalizer value. Further information on the device status → ä 127 Input data Byte 1 Byte 2 Byte 3 Byte 4 Totalizer value (IEEE 754 floating point number) Byte 5 Status Assignment of the measured variables to the TOTAL module The TOTAL module can transmit different totalizer variables to the PROFIBUS master (Class 1). The measured variables are assigned to the totalizer function blocks 1 to 3 by means of the local display or with the aid of an operating program (e.g. FieldCare) in the CHANNEL function: BASIC FUNCTION (G) → PROFIBUS PA (GCA) → TOTALIZER (613) → SELECT TOTALIZER (6130): Selection of a totalizer → CHANNEL (6133): Selection of measured variable Possible settings Totalizer value/measured variable VOLUME FLOW 273 MASS FLOW 277 OFF 112 ID for CHANNEL function 0 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning Factory setting Module Totalizer function block Totalizer value/ Measured variable Unit ID for CHANNEL function TOTAL (slot 2) 1 VOLUME FLOW m3 273 TOTAL (slot 3) 2 VOLUME FLOW m3 273 TOTAL (slot 4) 3 VOLUME FLOW m3 273 Example: You want to cyclically transmit the totalized volume flow as totalizer value 1 to the PROFIBUS master (Class 1) by means of the TOTAL module (slot 7): BASIC FUNCTION (G) → PROFIBUS PA (GCA) → TOTALIZER (613) → select TOTALIZER (6130): Select TOTALIZER 1, then select CHANNEL (6133) = VOLUME FLOW SETTOT_TOTAL module The module combination SETTOT_TOTAL (slots 2 to 4) consists of the functions SETTOT and TOTAL. With this module combination: • The totalizer can be controlled via the automation system (SETTOT). • The totalizer value, is transmitted, including the status (TOTAL) SETTOT function In the SETTOT function, the totalizer can be controlled via control variables. The following control variables are supported: • 0 = Totalize (factory setting) • 1 = Reset totalizer (the totalizer value is reset to 0) • 2 = Accept totalizer preset ! Note! After the totalizer value has been reset to 0 or set to the preset value, the totalizing continues automatically. The control variable does not have to be changed to 0 again to restart totalizing. Stopping totalizing is controlled in the SETTOT_MODETOT_TOTAL module via the MODETOT function → ä 104. TOTAL function For a description of the TOTAL function, refer to TOTAL module → ä 102 Data structure of the SETTOT_TOTAL module combination Endress+Hauser Output data Input data SETTOT TOTAL Byte 1 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Control Totalizer value (IEEE 754 floating point number) Status 113 Commissioning Promag 53 PROFIBUS DP/PA SETTOT_MODETOT_TOTAL module The module combination SETTOT_MODETOT_TOTAL (slots 2 to 4) consists of the functions SETTOT, MODETOT and TOTAL. With this module combination: • The totalizer can be controlled via the automation system (SETTOT). • The totalizer can be configured via the automation system (MODETOT). • The totalizer value, is transmitted, including the status (TOTAL) SETTOT function For a description of the SETTOT function, refer to SETOT_TOTAL module → ä 103 MODETOT function In the MODETOT function, the totalizer can be configured via control variables. The following settings are possible: • 0 = Balance (factory setting), calculates the positive and negative flow portions • 1 = calculates the positive flow portions • 2 = calculates the negative flow portions • 3 = Totalizing is stopped ! Note! For the calculation of the positive and negative flow portions (control variable 0) or the negative flow portions only (control variable 2) to be carried out correctly, the option BIDIRECTIONAL must be active in the MEASURING MODE (6601) function. TOTAL function For a description of the TOTAL function, refer to TOTAL module → ä 102 Data structure of the SETTOT_MODETOT_TOTAL module combination Output data SETTOT MODETOT Byte 1 Byte 2 Control Configuration Input data TOTAL Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Totalizer value (IEEE 754 floating point number) Status Example of using the SETTOT_MODETOT_TOTAL module If the SETTOT function is set to 1 (= reset the totalizer), the value for the aggregated total is reset to 0. If the aggregated total of the totalizer should constantly retain the value 0, the MODETOT function must first be set to 3 (= totalizing is stopped) and then the SETTOT function must be set to 1 (= reset the totalizer). 114 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning DISPLAY_VALUE module Any value (IEEE 754 floating point number), including status, can be cyclically transmitted via the PROFIBUS master (Class 1) directly to the local display using the DISPLAY_VALUE module (slot 6). Display value assignment to the main line, additional line or information line can be configured via the local display itself or an operating program (e.g. FieldCare). Output data Byte 1 Byte 2 Byte 3 Byte 4 Display value (IEEE 754 floating point number) Byte 5 Status Status The measuring device interprets the status in accordance with PROFIBUS Profile Specification Version 3.0. The statuses OK, BAD and UNCERTAIN are indicated on the local display by a corresponding symbol. → ä 63 CONTROL_BLOCK module By means of the CONTROL_BLOCK module (slot 7), the measuring device is able to process devicespecific control variables from the PROFIBUS master (Class 1) in cyclic data transmission (e.g. switching on positive zero return). Supported control variables of the CONTROL_BLOCK module The following device-specific control variables can be activated by changing the output byte from 0 → x: Module CONTROL_BLOCK Control variables 0 → 2: Positive zero return ON 0 → 3: Positive zero return OFF 0 → 8: UNIDIRECTIONAL measuring mode 0 → 9: BIDIRECTIONAL measuring mode 0 → 24: Run UNIT TO BUS function Control variables that are executed only if the measuring device is equipped with the optional Electrode Cleaning Circuit (ECC) 0 → 5: ECC OFF 0 → 6: ECC ON ! Endress+Hauser Note! The control (e.g. switching on positive zero return) is executed by cyclic data transmission if the output byte switches from "0" to the bit pattern in question. The output byte must always switch from "0". A switchback to "0" does not have any effect. 115 Commissioning Promag 53 PROFIBUS DP/PA Example (change the output byte) From → To 0 → 2 Positive zero return is switched on. 2 → 0 No effect 0 → 3 Positive zero return is switched off. 3 → 2 No effect Result Output data Byte 1 Control EMPTY_MODULE module The measuring device is a so-called modular PROFIBUS slave. In contrast to a compact slave, the structure of a modular slave is variable - it consists of several individual modules. In the GSD file, the individual modules are described with their individual properties. The modules are permanently assigned to the slots, i.e. the sequence or arrangement of the modules must be observed when configuring the modules. Gaps between configured modules have to be assigned the EMPTY_MODULE module. For a more detailed description, see → ä 101 116 Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning 6.7.4 Configuration examples with Simatic S7 HW-Konfig Example 1 a00047879 Fig. 63: Complete configuration using the Promag 53 GSD file (complete device functionality) It is essential to adhere to the following sequence when configuring the modules in the PROFIBUS master (Class 1): Slot sequence Module Byte length input data Byte length output data 1 AI 5 - Analog Input function block 1 Output variable → volume flow (factory setting) Description 2 SETTOT_MODETOT_TOTAL 5 2 Totalizer function block 1 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 3 SETTOT_MODETOT_TOTAL 5 2 Totalizer function block 2 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration Totalizer function block 3 TOTAL → output variable = volume flow (factory setting) SETTOT → totalizer control MODETOT → totalizer configuration 4 SETTOT_MODETOT_TOTAL 5 2 5 AI 5 - Analog Input function block 2 Output variable → mass flow (factory setting) 6 DISPLAY_VALUE - 5 Value for local display 7 CONTROL_BLOCK - 1 Control of device functions Endress+Hauser 117 Commissioning Promag 53 PROFIBUS DP/PA Example 2 a0004790 Fig. 64: In this example, modules that are not needed are replaced by the module EMPTY_MODULE. The Promag 53 GSD file is used (manufacturer-specific GSD file, complete device functionality) With this configuration, the Analog Input function block 1 (slot 1), the totalizer value TOTAL (slot 2) and the cyclic control of device functions CONTROL_BLOCK (slot 7) are activated. The volume flow (factory setting) is read out cyclically by the measuring device by means of Analog Input function block 1. The totalizer is configured "without configuration". In other words, in this example it only returns the totalizer value for the volume flow by means of the TOTAL module and cannot be controlled by the PROFIBUS master (Class 1). Slot sequence Module Byte length input data Byte length output data 1 AI 5 - Analog Input function block 1 Output variable → volume flow (factory setting) 2 TOTAL 5 - Totalizer function block 1 TOTAL → output variable = volume flow (factory setting) 3 EMPTY_MODULE - - Empty 4 EMPTY_MODULE - - 5 EMPTY_MODULE - - 6 EMPTY_MODULE - - Empty 7 CONTROL_BLOCK - 1 Control of device functions 118 Description Empty Empty Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning 6.8 PROFIBUS DP/PA acyclic data transmission Acyclic data transmission is used to transmit parameters during commissioning or maintenance, or to display additional measured variables that are not included in cyclic data traffic. Thus parameters for identification, control or adjustment in the various blocks (physical block, transducer block, function block) can be changed while the device is in the process of cyclic data transmission with a PLC. The measuring device supports the two basic types of acyclic data transmission: • MS2AC communication with 2 available SAP´s • MS1AC communication 6.8.1 Master class 2 acyclic (MS2AC) MS2AC is acyclic data transmission between a field device and a Class 2 master (z.B. FieldCare, Siemens PDM etc. → ä 69). During this process, the master opens a communication channel via an SAP (Service Access Point) to access the device. All parameters to be exchanged with a device via PROFIBUS must be made known to a Class 2 master. This assignment to each individual parameter takes place either in a device description (DD), a DTM (Device Type Manager), or inside a software component in the master via slot and index addressing. When using MS2AC communication, note the following: • As described above, a Class 2 master accesses a device via special SAP´s. Therefore, the number of Class 2 masters that can communicate with a device simultaneously is limited to the number of SAPs available for this data transmission. • The use of a Class 2 master increases the cycle time of the bus system. This must be taken into account when programming the control system used. 6.8.2 Master class 1 acyclic (MS1AC) In MS1AC, a cyclic master, that is already reading the cyclic data from the device or writing to the device opens the communication channel via the SAP 0x33 (special Service Access Point for MS1AC) and can then read or write a parameter acyclically like a Class 2 master via the slot and the index (if supported). When using MS1AC communication, note the following: • Currently, few PROFIBUS masters on the market support this data transmission. • MS1AC is not supported by all PROFIBUS devices. • In the user program, note that constant writing of parameters (for example, at every cycle of the program) can drastically reduce the service life of a device. Acyclically written parameters are written to voltage-resistant memory modules (EEPROM, Flash etc.). These memory modules are designed for a limited number of write operations. In normal operation without MS1AC (during parameter configuration), the number of write operations does not even come close to this number. If programming is incorrect, this maximum number can be reached quickly, drastically reducing a device's service life. ! Note! The memory module of the measuring device is designed for one million write operations. Endress+Hauser 119 Commissioning Promag 53 PROFIBUS DP/PA 6.9 Adjustment 6.9.1 Empty-pipe/Full-pipe adjustment Flow cannot be measured correctly unless the measuring pipe is completely full. This status can be monitored at all times with the Empty Pipe Detection function: • EPD = Empty Pipe Detection (with the help of an EPD electrode) • OED = Open Electrode Detection (Empty Pipe Detection with the help of the measuring electrodes, if the sensor is not equipped with an EPD electrode or the orientation is not suitable for using EPD). " ! Caution! A detailed description and other helpful hints for the empty-pipe/full-pipe adjustment procedure are contained in the separate "Description of Device Functions" manual: • EPD/OED ADJUSTMENT (6481) → Carrying out the adjustment. • EPD (6420) → Switching on and off EPD/OED. • EPD RESPONSE TIME (6425) → Input of the response time for EPD/OED. Note! • The EPD function is not available unless the sensor is fitted with an EPD electrode. • The devices are already calibrated at the factory with water (approx. 500 μS/cm). If the liquid conductivity differs from this reference, empty-pipe/full-pipe adjustment has to be performed again on site. • The default setting for EPD/OED when the devices are delivered is OFF; the function has to be activated if required. • The EPD/OED process error can be output by means of the configurable relay outputs. Performing empty-pipe and full-pipe adjustment (EPD/OED) " 120 1. Select the corresponding function in the function matrix: HOME → F → R → BASIC FUNCTIONS → F → R → PROCESSPARAMETERS → F → R → ADJUSTMENT → F → EPD/OED ADJUSTMENT 2. Empty the piping. In case of an EPD adjustment, the wall of the measuring tube should be wetted with fluid for the adjustment procedure but this is not the case with an OED adjustment! 3. Start empty-pipe adjustment: Select "EMPTY PIPE ADJUST" or "OED EMPTY ADJUST" and press F to confirm. 4. After empty-pipe adjustment, fill the piping with fluid. 5. Start full-pipe adjustment: Select "FULL PIPE ADJUST" or "OED FULL ADJUST" and press F to confirm. 6. Having completed the adjustment, select the setting "OFF" and exit the function by pressing F. 7. Now select the "EPD" function (6420). Switch on Empty Pipe Detection by selecting the following settings: – EPD → Select ON STANDARD or ON SPECIAL and press F to confirm. – OED → Select OED and confirm with F. Caution! The adjustment coefficients must be valid before you can activate the EPD/OED function. If adjustment is incorrect the following messages might appear on the display: • ADJUSTMENT FULL = EMPTY The adjustment values for empty pipe and full pipe are identical. In such cases, the empty-pipe/ full-pipe adjustment must be repeated! • ADJUSTMENT NOT OK Adjustment is not possible because the fluid’s conductivity is out of range. Endress+Hauser Promag 53 PROFIBUS DP/PA Commissioning 6.10 Data storage device At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data is stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example. 6.10.1 HistoROM/S-DAT (Sensor DAT) The S-DAT is an exchangeable data storage device in which all sensor relevant parameters are stored, i.e., diameter, serial number, calibration factor, zero point. 6.10.2 HistoROM/T-DAT (Transmitter DAT) The T-DAT is an exchangeable data storage device in which all transmitter parameters and settings are stored. Storing of specific parameter settings from the device memory (EEPROM) to the T-DAT module and vice versa has to be carried out by the user (= manual save function). Detailed information about the procedure → ä 90 6.10.3 " Endress+Hauser F-CHIP (Function Chip) The F-Chip is a microprocessor chip that contains additional software packages that extend the functionality and application possibilities of the transmitter. In the case of a later upgrade, the F-CHIP can be ordered as an accessory and can simply be plugged on to the I/O board. After start up, the software is immediately made available to the transmitter. Accessories → ä 123 Plugging on to the I/O board → ä 141 Caution! To ensure an unambiguous assignment, the F-CHIP is coded with the transmitter serial number once it is plugged in. Thus, it can not be reused with other measuring devices. 121 Maintenance Promag 53 PROFIBUS DP/PA 7 Maintenance No special maintenance work is required. 7.1 Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. 7.2 Seals The seals of the Promag H sensor must be replaced cyclically, particularly in the case of molded seals (aseptic version). The period between changes depends on the frequency of cleaning cycles, the cleaning temperature and the fluid temperature. Replacement seals (accessories) → ä 123 122 Endress+Hauser Promag 53 PROFIBUS DP/PA Accessories 8 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organization can provide detailed information on the order code of your choice. 8.1 Device-specific accessories Accessory Description Order code Transmitter for replacement or for stock. Use the order code to define the following specifications: 53XXX - XXXXX * * * * * * * * Promag 53 transmitter – – – – – – – Approvals Degree of protection / version Cable type for the remote version Cable entries Display / power supply / operation Software Outputs / inputs Conversion kit for inputs/outputs (PROFIBUS DP only) Conversion kit with appropriate slot modules for converting DKUI - * * the present input/output configuration to a new version. Software packages for Promag 53 (PROFIBUS DP only) Software add-ons on F-CHIP, can be ordered individually: – Electrode Cleaning Circuitry (ECC) – Batching 8.2 DK5SO - * Measuring principle-specific accessories Accessory Description Order code Mounting kit for Promag 53 transmitter Mounting kit for wall-mounted housing (remote version). Suitable for: • Wall mounting • Pipe mounting • Panel mounting DK5WM - * Mounting set for aluminum housings. Suitable for: • Pipe mounting Endress+Hauser Cable for remote version Coil and signal cables, various lengths. Reinforced cable on request. DK5CA - * * Ground cable for Promag W/P A set consists of two ground cables. DK5GC - * * * Ground disk for Promag W/P Ground disk for potential matching DK5GD * * * Mounting kit for Promag H Mounting kit for Promag H, comprising: – 2 process connections – Screws – Seals DKH * * - * * * * Adapter connection for Promag A, H Adapter connections for installing Promag 53 H instead of DK5HA - * * * * * * Promag 30/33 A or Promag 30/33 H DN 25. Ground rings for Promag H If the process connections are made of PVC or PVDF, ground rings are necessary to ensure that potential is matched. A set comprises 2 ground rings. DK5HR - * * * * Set of seals for Promag H For regular replacement of the seals of the Promag H sensor. DK5HS - * * * Wall-mounting kit for Promag H Wall-mounting kit for the Promag H sensor. DK5HM - * * Welding jig for Promag H Weld nipples as process connection: Welding jig for installation in pipes. DK5HW - * * * 123 Accessories Promag 53 PROFIBUS DP/PA 8.3 124 Service-specific accessories Accessory Description Order code Applicator Software for selecting and configuring flowmeters. Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information. DKA80 - * Fieldcheck Tester/simulator for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information. 50098801 FieldCare FieldCare is Endress+Hauser's FDT-based plant Asset Management Tool. It can configure all the intelligent field units in your system and helps you manage these units. By providing status information, it is also a simple but effective method of controlling the units' status. See the product page on the Endress+Hauser website: www.endress.com FXA193 The FXA193 service interface connects the device to the PC for configuration via FieldCare. FXA193 – * Memograph M graphic display recorder RSG40-************ The Memograph M graphic display recorder provides information on all the relevant process variables. Measured values are recorded correctly, limit values are monitored and measuring points analyzed. The data are stored in the 256 MB internal memory and also on a DSD card or USB stick. Memograph M boasts a modular design, intuitive operation and a comprehensive security concept. The ReadWin® 2000 PC software is part of the standard package and is used for configuring, visualizing and archiving the data captured. The mathematics channels which are optionally available enable continuous monitoring of specific power consumption, boiler efficiency and other parameters which are important for efficient energy management. Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting 9 Troubleshooting 9.1 Troubleshooting instructions Always start troubleshooting with the following checklist if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. Check the display No display visible and no output signals present. 1. Check the supply voltage → Terminals 1, 2 2. Check device fuse → ä 147 85 to 260 V AC: 0.8 A slow-blow / 250 V 20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V 3. Measuring electronics defective → order spare parts → ä 141 No display visible, but output signals are present. 1. Check whether the ribbon-cable connector of the display module is correctly plugged into the amplifier board → ä 141 2. Display module defective → order spare parts → ä 141 3. Measuring electronics defective → order spare parts → ä 141 Display texts are in a foreign language. Switch off power supply. Press and hold down both the OS keys and switch on the measuring device. The display text will appear in English (default) and is displayed at maximum contrast. Measured value indicated, but no signal at the current or pulse output Measuring electronics defective → order spare parts → ä 141 ▼ Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately. Error messages consist of a variety of icons. The meanings of these icons are as follows (example): – – – – – Error type: S = system error, P = process error Error message type: $ = fault message, ! = notice message EMPTY TUBE = Type of error, e.g. measuring tube is only partly filled or completely empty 03:00:05 = duration of error occurrence (in hours, minutes and seconds) #401 = error number " Caution! • Also refer to the information on → ä 68 • The measuring system interprets simulations and positive zero return as system errors, but displays them as notice messages only. System error (device error) has occurred→ ä 127 Process error (application error) has occurred→ ä 136 ▼ Faulty connection to control system No connection can be made between the control system and the device. Check the following points: Supply voltage Transmitter Check the Supply voltage → Terminals 1/2 Device fuse Check device fuse → ä 147 85 to 260 V AC: 0.8 A slow-blow / 250 V 20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V Fieldbus connection PROFIBUS PA: Check data line Terminal 26 = PA + Terminal 27 = PA PROFIBUS DP: Check data line Terminal 26 = B (RxD/TxD-P) Terminal 27 = A (RxD/TxD-N) ▼ Endress+Hauser 125 Troubleshooting Promag 53 PROFIBUS DP/PA Faulty connection to control system (continued) Fieldbus connector (only for PROFIBUS PA) • Check pin assignment/wiring • Check connection between connector/fieldbus port. Is the coupling ring tightened correctly? Fieldbus voltage (only for PROFIBUS PA) Check that a min. bus voltage of 9 V DC is present at terminals 26/27. Permissible range: 9 to 32 V DC Network structure Check permissible fieldbus length and number of spurs. Basic current (only for PROFIBUS PA) Is there a basic current of min. 11 mA? Bus address Check bus address: make sure there are no double assignments Bus termination Has the PROFIBUS network been terminated correctly? Each bus segment must always be terminated with a bus terminator at both ends (start and finish). Otherwise there may be interference in communication. Power consumption, permitted feed current (only for PROFIBUS PA) Check the current consumption of the bus segment: The current consumption of the bus segment in question (= total of basic currents of all bus users) must not exceed the max. permissible feed current of the bus power supply. ▼ System or process error messages System or process errors which occur during commissioning or operation can also be displayed in the manufacturerspecific device controls using the FieldCare operating program. ▼ Other error (without error message) Other errors are present 126 Diagnosis and rectification → ä 139 Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting 9.2 System error messages Serious system errors are always recognized by the measuring device as a "fault message" and shown as a lightning flash symbol ($) on the display! Fault messages immediately affect the inputs and outputs. Simulations and positive zero return, on the other hand, are classed and displayed as "Notice messages". " ! Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser → ä 150. Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted blank of this form at the back of this manual. Note! • The error types listed in the following correspond to the factory settings. • See the information on → ä 68 9.2.1 Displaying the device status on PROFIBUS DP/PA Display in the operating program (acyclic data transmission) The device status can be queried using an operating program (e.g. FieldCare): Function block SUPERVISION → SYSTEM → OPERATION → ACTUAL SYSTEM CONDITION Display in the PROFIBUS master system (cyclic data transmission) If the AI or TOTAL modules are configured for cyclic data transmission, the device status is coded in accordance with PROFIBUS Profile Specification 3.0 and transmitted with the measured value to the PROFIBUS master by means of the quality byte (byte 5). The quality byte is split into the "quality status", "quality substatus" and "limits" segments. Measuring value Quality Code Byte 5 Quality Status Quality Substatus Limits a0002707-en Fig. 65: Structure of the quality byte The content of the quality byte depends on the failsafe mode error behavior configured in the corresponding Analog Input function block. Depending on which failsafe mode has been set in the FAILSAFE_TYPE function, the following status information is transmitted to the PROFIBUS master via the quality byte: • For the selection FAILSAFE_TYPE → FSAFE VALUE : Endress+Hauser Quality code (HEX) Quality status Quality substatus Limits 0x48 0x49 0x4A UNCERTAIN Substitute set OK Low High 127 Troubleshooting Promag 53 PROFIBUS DP/PA • For the selection FAILSAFE_TYPE → LAST GOOD VALUE (factory setting): If a valid output value was available before the failure: Quality code (HEX) Quality status Quality substatus Limits 0x44 0x45 0x46 UNCERTAIN Last usable value OK Low High If no valid output value was available before the failure: Quality code (HEX) Quality status Quality substatus Limits 0x4C 0x4D 0x4E UNCERTAIN Initial Value OK Low High • For FAILSAFE_TYPE → WRONG VALUE: For status information, see the table in the following section. 9.2.2 List of system error messages Limits Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status Extended diagnostic message in the PROFIBUS master Cause/remedy (Spare parts → ä 141) Depicted on the local display: S = System error $ = Fault message (with an effect on the inputs and outputs) ! = Notice message (without any effect on the inputs and outputs) No. # 0xx → Hardware error 001 S: CRITICAL FAILURE $: # 001 0x0F BAD Device Failure Constant ROM/RAM failure Cause: ROM/RAM error. Error when accessing the program memory (ROM) or random access memory (RAM) of the processor. Remedy: Replace the amplifier board. 011 S: AMP HW EEPROM $: # 011 0x0F BAD Device Failure Constant Amplifier EEPROM Cause: failure Amplifier with faulty EEPROM Remedy: Replace the amplifier board. 128 Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting S: AMP SW EEPROM $: # 012 Limits 012 Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status 0x0F BAD Device Failure Constant Extended diagnostic message in the PROFIBUS master Cause/remedy (Spare parts → ä 141) Amplifier EEPROM Cause: data inconsistent Error when accessing data of the measuring amplifier EEPROM Remedy: The EEPROM data blocks in which an error has occurred are displayed in the TROUBLESHOOTING function (No. 8047). 1. Press Enter to acknowledge the errors in question; default values are automatically inserted instead of the faulty parameter values. 2. The measuring device must be restarted after fault elimination. Access: SUPERVISION → SYSTEM → OPERATION → SYSTEM RESET (→ RESTART) 031 S: SENSOR HW DAT $: # 031 0x10 0x11 0x12 BAD Sensor Failure O.K. Low High S-DAT failure / Cause: S-DAT not inserted 1. S-DAT is not correctly plugged into the amplifier board (or is missing). 2. S-DAT is defective. Remedy: 1. Check whether the S-DAT is correctly plugged into the amplifier board. 032 S: SENSOR SW DAT $: # 032 0x10 0x11 0x12 BAD Sensor Failure O.K. Low High S-DAT data inconsistent 2. Replace the S-DAT if it is defective. Check whether the new replacement DAT is compatible with the existing electronics. Check the: - Spare part set number - Hardware revision code 3. Replace measuring electronics boards if necessary. 4. Plug the S-DAT into the amplifier board. 041 S: TRANSM. HW-DAT $: # 041 0x0F BAD Device Failure Constant T-DAT failure Cause: 1. T-DAT is not correctly plugged into the amplifier board (or is missing). 2. T-DAT is defective. Remedy: 1. Check whether the T-DAT is correctly plugged into the amplifier board. 042 S: TRANSM. SW-DAT $: # 042 0x0F BAD Device Failure Constant T-DAT data inconsistent 2. Replace the T-DAT if it is defective. Check whether the new replacement DAT is compatible with the existing electronics. Check the: - Spare part set number - Hardware revision code 3. Replace measuring electronics boards if necessary. 4. Plug the T-DAT into the amplifier board. Endress+Hauser 129 Troubleshooting Promag 53 PROFIBUS DP/PA S: HW F-CHIP $: # 061 Limits 061 Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status 0x0F BAD Device Failure Constant Extended diagnostic message in the PROFIBUS master F-CHIP defect/not plugged Cause/remedy (Spare parts → ä 141) Cause: Transmitter F-Chip: – F-Chip is defective – F-Chip is not plugged into the I/O board or is missing. Remedy: 1. Replace the F-CHIP. 2. Plug the F-CHIP into the I/O board. No. # 1xx → Software error 101 S: GAIN ERROR AMP $: # 101 0x0F BAD Device Failure Constant Gain Error Amplifier Cause: Gain deviation compared to reference gain is greater than 2%. Remedy: Replace the amplifier board. 121 S: A/C COMPATIB. !: # 121 0x0F BAD Device Failure Constant Amplifier and I/O Cause: board only partially Due to different software compatible versions, I/O board and amplifier board are only partially compatible (possibly restricted functionality). ! Note! – The indication on the display as notice message appears only for 30 seconds (with listing in "Previous system condition" function). – This condition can occur if only one electronics board has been exchanged; the extended software functionality is not available. The previously existing software functionality is still working and the measurement possible. Remedy: Module with lower software version has either to be updated by "FieldCare" with the required software version or the module has to be replaced. 130 Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting Quality substatus Limits Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status Device Failure Constant Extended diagnostic message in the PROFIBUS master Cause/remedy (Spare parts → ä 141) No. # 2xx → Error in DAT/no communication 205 S: LOAD T-DAT !: # 205 0x0F BAD Save to T-DAT failed Cause: Data backup (downloading) to T–DAT failed, or error when accessing (uploading) the calibration values stored in the T–DAT. Remedy: 1. Check whether the T-DAT is correctly plugged into the amplifier board. 206 S: SAVE T-DAT !: # 206 0x0F BAD Device Failure Constant Restore from TDAT failed 2. Replace the T-DAT if it is defective. Before replacing the DAT, check that the new, replacement DAT is compatible with the measuring electronics. Check the: – Spare part set number – Hardware revision code 3. Replace measuring electronics boards if necessary 261 S: COMMUNICAT. I/O $: # 261 0x18 0x19 0x1A BAD No Communicati on O.K. Low High Communication failure Cause: Communication error. No data reception between amplifier and I/O board or faulty internal data transfer. Remedy: Check whether the electronics boards are correctly inserted in their holders No. # 3xx → System limits exceeded 321 S: TOL. COIL CURR. $: # 321 0x0F BAD Device Failure Constant Coil current out of tolerance Cause: The coil current of the sensor is out of tolerance. Remedy: # Warning! Switch off power supply before manipulating the coil current cable, coil current cable connector or measuring electronics boards! Remote version: 1. Check wiring of terminals 41/42 → ä 44 2. Check coil current cable connector. Compact and remote version: If the error can not be resolved, please contact your local Endress+Hauser service organization. Endress+Hauser 131 Troubleshooting Promag 53 PROFIBUS DP/PA S: STACK CUR OUT n $: # 339 to 342 Limits 339 to 342 Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status 0x0F BAD Device Failure Constant Extended diagnostic message in the PROFIBUS master Temp. Buf. not cleared Cause/remedy (Spare parts → ä 141) Cause: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. Remedy: 1. Change the upper or lower limit setting, as applicable. 2. 343 to 346 S: STACK FREQ. OUT n $: # 343 to 346 0x0F BAD Device Failure Constant Temp. Buf. not cleared 347 to 350 S: STACK PULSE OUT n !: # 347 to 350 0x0F BAD Device Failure Constant Temp. Buf. not cleared Increase or reduce flow, as applicable. Recommendation: – Configure the fault response of the output to ACTUAL VALUE, so that the temporary buffer can be cleared. – Clear the temporary buffer by the measures described under Item 1. Cause: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. Remedy: 1. Increase the setting for pulse weighting. 2. Increase the max. pulse frequency, if the totalizer can handle a higher number of pulses. 3. Increase or reduce flow, as applicable. Recommendation: – Configure the fault response of the output to ACTUAL VALUE, so that the temporary buffer can be cleared. – Clear the temporary buffer by the measures described under Item 1. 351 to 354 S: CURRENT RANGE n !: # 351 to 354 0x54 0x55 0x56 UNCERTAIN Engineering Unit Range Violation O.K. Low High Flow is Out of Range Cause: Current output: The actual value for the flow lies outside the set limits. Remedy: 1. Change the upper or lower limit setting, as applicable. 2. 355 to 358 S: FREQ. RANGE n !: # 355 to 358 0x54 0x55 0x56 UNCERTAIN Engineering Unit Range Violation O.K. Low High Flow is Out of Range Increase or reduce flow, as applicable. Cause: Frequency output: The actual value for the flow lies outside the set limits. Remedy: 1. Change the upper or lower limit setting, as applicable. 2. 132 Increase or reduce flow, as applicable. Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting S: PULSE RANGE !: # 359 to 362 0x54 0x55 0x56 UNCERTAIN Limits 359 to 362 Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status Engineering Unit Range Violation O.K. Low High Extended diagnostic message in the PROFIBUS master Flow is Out of Range Cause/remedy (Spare parts → ä 141) Cause: Pulse output: The pulse output frequency is out of range. Remedy: 1. Increase the setting for pulse weighting. 2. When selecting the pulse width, choose a value that can still be processed by a connected counter (e.g. mechanical counter, PLC, etc.). Determine the pulse width: – Version 1: Enter the minimum duration that a pulse must be present at the connected counter to ensure its registration. – Variant 2: Enter the maximum (pulse) frequency as the half "reciprocal value" that a pulse must be present at the connected counter to ensure its registration. Example: The maximum input frequency of the connected counter is 10 Hz. The pulse width to be entered is: 1 = 50 ms 2.10 Hz a0004437 3. Reduce flow No. # 5xx → Application error 501 502 S: SW.-UPDATE ACT. !: # 501 S: UP-/DOWNLO. ACT. !: # 502 0x48 0x49 0x4A 0x48 0x49 0x4A UNCERTAIN UNCERTAIN Substitute set (Substitute set of failsafe status) O.K. Low High Substitute set (Substitute set of failsafe status) O.K. Low High New amplifier software loaded Cause: New amplifier or communication software version is loaded. Currently no other functions are possible. Remedy: Wait until process is finished. The device will restart automatically. Upload/download of device data active Cause: Up- or downloading the device data via configuration program. Currently no other functions are possible. Remedy: Wait until process is finished. Endress+Hauser 133 Troubleshooting Promag 53 PROFIBUS DP/PA P: RUN BATCHING !: # 571 Limits 571 Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status 0x80 GOOD O.K. O.K. Extended diagnostic message in the PROFIBUS master Batch running Cause/remedy (Spare parts → ä 141) Cause: Batching is started and active (valves are open) Remedy: No measures needed (during the batching process some other functions may not be activated). 572 P: HOLD BATCHING !: # 572 0x80 GOOD O.K. O.K. Batch hold Cause: Batching has been interrupted (valves are closed) Remedy: Using either: • PROFIBUS DP/PA • Local display: – Continue batching with "GO ON". – Interrupt batching with "STOP". No. # 6xx → Simulation mode active 601 S: POS. ZERO-RETURN ! # 601 0x53 UNCERTAIN Sensor conversion not accurate (measured value from sensor not accurate) Constant Positive zero return Cause: active Positive zero return is active. ! Note! This message has the highest display priority! Remedy: Switch off positive zero return. Access: BASIC FUNCTION → SYSTEM PARAMETER → CONFIGURATION → POS. ZERO RETURN (→ OFF) 611 to 614 S: SIM. CURR. OUT. n !: # 611 to 614 621 to 624 S: SIM. FREQ. OUT. n !: # 621 to 624 631 to 634 S: SIM. PULSE n !: # 631 to 634 641 to 644 S: SIM. STAT. OUT n !: # 641 to 644 134 0x80 GOOD O.K. O.K. Simulation IO active Cause: Simulation current output is active. Remedy: Switch off simulation. 0x80 GOOD O.K. O.K. Simulation IO active Cause: Simulation frequency output is active. Remedy: Switch off simulation. 0x80 GOOD O.K. O.K. Simulation IO active Cause: Simulation pulse output is active. Remedy: Switch off simulation. 0x80 GOOD O.K. O.K. Simulation IO active Cause: Simulation status output is active. Remedy: Switch off simulation. Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting S: SIM. RELAY n !: # 651 to 654 671 to 674 S: SIM. STATUS IN n !: # 671 to 674 691 S: SIM. FAILSAFE !: # 691 Limits 651 to 654 Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status 0x80 GOOD O.K. O.K. Extended diagnostic message in the PROFIBUS master Simulation IO active Cause/remedy (Spare parts → ä 141) Cause: Simulation relay output is active. Remedy: Switch off simulation. 0x80 GOOD O.K. O.K. Simulation IO active Cause: Simulation status output is active. Remedy: Switch off simulation. 0x48 0x49 0x4A UNCERTAIN Substitute set (Substitute set of failsafe status) O.K. Low High Simulation failsafe active Cause: Simulation of failsafe mode (outputs) is active. Remedy: Switch off simulation. Access: SUPERVISION → SYSTEM → OPERATION → SIM. FAILSAFE MODE (→ OFF) 692 S: SIM. MEASURAND !: # 692 0x60 0x61 0x62 UNCERTAIN Simulated Value (manually specified value) O.K. Low High Simulation measured value active Cause: Simulation of the measured value is active. Remedy: Switch off simulation. Access: SUPERVISION → SYSTEM → OPERATION → SIM. MEASURAND (→ OFF) 698 S: DEV. TEST ACT. !: # 698 Endress+Hauser 0x60 0x61 0x62 UNCERTAIN Simulated Value (manually specified value) O.K. Low High Device test via Fieldcheck active Cause: The measuring device is being checked on site via the test and simulation device. 135 Troubleshooting Promag 53 PROFIBUS DP/PA 9.3 ! Process error messages Note! Also note the versions on → ä 68 and → ä 140. 9.3.1 Displaying the device status on PROFIBUS DP/PA For more information, refer to → ä 127 9.3.2 List of process error messages Limits Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status Extended diagnostic message in the PROFIBUS master Cause/remedy P = Process error $ = Fault message (with an effect on the inputs and outputs) ! = Notice message (without any effect on the inputs and outputs) 401 P: EMPTY PIPE $: # 401 0x03 BAD Non specific (uncertain status) Constant Empty Pipe detected Cause: Measuring tube partially filled or empty. Remedy: 1. Check the process conditions of the plant. 2. 461 P: ADJ N. OK !: # 461 0x40 0x41 0x42 UNCERT AIN Non specific (uncertain status) O.K. Low High EPD adjustment not possible Fill the measuring tube. Cause: EPD/OED adjustment not possible because the fluid's conductivity is either too low or too high. Remedy: The EPD/OED function cannot be used with fluids of this nature. 463 P: FULL = EMPTY $: # 463 0x40 0x41 0x42 UNCERT AIN Non specific (uncertain status) O.K. Low High EPD adjustment wrong Cause: The EPD/OED adjustment values for empty pipe and full pipe are identical, therefore incorrect. Remedy: Repeat adjustment, making sure procedure is correct. → ä 120 136 Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting P: > BATCH TIME $: # 471 0x00 0x01 0x02 BAD Limits 471 Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status Non specific (uncertain status) O.K. Low High Extended diagnostic message in the PROFIBUS master Batch Time Cause/remedy Cause: The maximum permitted batching time was exceeded. Remedy: 1. Increase flow rate. 2. Check valve (opening). 3. Adjust time setting to changed batch quantity. ! Note! If the errors listed above occur, these are displayed in the Home position flashing continuously. • General: These error messages can be reset by configuring any batching parameter. It is sufficient to confirm with the OS key and then the F key. • Batching via status input: The error message can be reset by means of a pulse. Another pulse then restarts the batching. • Batching via operating keys (soft keys) The error message is reset by pressing the START key. Pressing the START key a second time starts the batching process. • Batching via the BATCHING PROCESS function (7260): The error message can be reset by pressing the STOP, START, HOLD or GO ON keys. Pressing the START key a second time starts the batching process. 472 P: >< BATCH QUANTITY $: # 472 0x00 0x01 0x02 BAD Non specific (uncertain status) O.K. Low High Batch Quantity Cause: EPD calibration not possible as the fluid conductivity is either too low or too high. – Underbatching: The minimum quantity was not reached. – Overbatching: The maximum permitted batching quantity was exceeded. Remedy: Underbatching: 1. Increase fixed correction quantity. 2. If the batching quantity changes, the minimum batching quantity must be adjusted. Overbatching: 1. Reduce fixed correction quantity. 2. If the batching quantity changes, the maximum batching quantity must be adjusted. ! Note! Please observe Note in error message No. 471 Endress+Hauser 137 Troubleshooting Promag 53 PROFIBUS DP/PA P: PROGRESS NOTE $: # 473 Limits 473 Quality substatus Device status message (local display) Quality status No. Quality code (HEX) Measured value status PROFIBUS measured value status 0x80 GOOD O.K. O.K. Extended diagnostic message in the PROFIBUS master Progress Note Cause/remedy Cause: End of filling process approaching. The running filling process has exceeded the predefined batch quantity point for the display warning message. Remedy: No measures required (if necessary prepare to replace container). 474 P: MAX. FLOW RATE !: # 474 0x00 0x01 0x02 BAD Non specific (uncertain status) O.K. Low High Flow Rate Cause: Maximum flow value entered is exceeded. Remedy: Reduce the flow value. ! Note! Please observe Note in error message No. 471 138 Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting 9.4 Symptoms Process errors without messages Rectification ! Note! You may have to change or correct certain settings of the function matrix in order to rectify faults. The functions outlined below, such as DISPLAY DAMPING, for example, are described in detail in the "Description of Device Functions" manual. Flow values are negative, even though the fluid is flowing forwards through the pipe. 1. Remote version: – Switch off the power supply and check the wiring → ä 40 – If necessary, reverse the connections at terminals 41 and 42 2. Change the setting in the INSTALLATION DIRECTION SENSOR function accordingly Measured value reading fluctuates even 1. though flow is steady. 2. Check grounding and potential matching. → ä 56 The medium is too inhomogeneous. Check the following medium characteristics: – Gas bubble percentage too high? – Solids percentage too high? – Conductivity fluctuations too high? 3. SYSTEM DAMPING function → increase value (→ BASIC FUNCTION/SYSTEMPARAMETER/CONFIGURATION) 4. TIME CONSTANT function → increase the value (→ OUTPUTS/CURRENT OUTPUT/CONFIGURATION) 5. DISPLAY DAMPING function → increase the value (→ USER INTERFACE/CONTROL/BASIC CONFIGURATION) Measured-value reading or measuredvalue output pulsates or fluctuates, e.g. because of reciprocating pump, peristaltic pump, diaphragm pump or pump with similar delivery characteristic. Perform the "Pulsating Flow" Quick Setup (only possible if a pulse/frequency output is available ). → ä 82 If the problem persists despite these measures, a pulsation damper will have to be installed between pump and measuring device. There are differences between the flowmeter's internal totalizer and the external metering device. This symptom is due primarily to backflow in the piping because the pulse output cannot subtract in the STANDARD or SYMMETRY measuring modes. The problem can be solved as follows: Allow for flow in both directions. Set the MEASURING MODE function to PULSATING FLOW for the pulse output in question. Measured value reading shown on 1. display, even though the fluid is at a 2. standstill and the measuring tube is full. 3. Measured-value reading on display, even though measuring tube is empty. Check grounding and potential matching → ä 56 Check the fluid for presence of gas bubbles. Activate the ON-VALUE LOW FLOW CUT OFF function, i.e. enter or increase the value for the low flow cut off (→ BASIC FUNCTIONS / PROCESS PARAMETERS / CONFIGURATION). 1. Perform empty-pipe/full-pipe adjustment and then switch on Empty Pipe Detection → ä 120 2. Remote version: Check the terminals of the EPD cable → ä 44 3. Fill the measuring tube. The current output signal is always 4 mA, irrespective of the flow signal at any given time. Value for creepage too high: Reduce the corresponding value in the ON-VALUE LOW FLOW CUT OFF function. The fault cannot be rectified or some other fault not described above has occurred. In these instances, please contact your Endress+Hauser service organization. The following options are available for tackling problems of this nature: • Request the services of an Endress+Hauser service technician If you contact our service organization to have a service technician sent out, please be ready to quote the following information: – Brief description of the fault – Nameplate specifications: order code, serial number → ä 7 • Returning devices to Endress+Hauser The required procedures must be carried out before you return a flowmeter requiring repair or calibration to Endress+Hauser. → ä 150 Always enclose a duly completed "Declaration of contamination" form with the flowmeter. You will find a preprinted form at the back of this Operating Manual. • Replace transmitter electronics Components in the measuring electronics defective → order spare parts → ä 141 Endress+Hauser 139 Troubleshooting Promag 53 PROFIBUS DP/PA 9.5 ! Failsafe mode of outputs Note! The failsafe mode of the current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the "Description of Device Functions" manual. You can use positive zero return to reset the signals of the current, pulse and frequency outputs to their fallback value, or reset measured value transmission via fieldbus to "0", for example when measuring has to be interrupted while a pipe is being cleaned. This function takes priority over all other device functions. Simulations, for example, are suppressed. Failsafe mode of outputs System/process error is present Positive zero return is activated " Caution! System or process errors defined as "Notice messages" have no effect whatsoever on the inputs and outputs. See the information on → ä 68 Current output MINIMUM VALUE 0–20 mA → 0 mA 4–20 mA → 2 mA 4–20 mA NAMUR →3.5 mA 4–20 mA US → 3.75 mA 0–20 mA (25 mA) → 0 mA 4–20 mA (25 mA) → 2 mA Output signal corresponds to "zero flow" MAXIMUM VALUE 0–20 mA → 22 mA 4–20 mA → 22 mA 4–20 mA NAMUR → 22.6 mA 4–20 mA US → 22.6 mA 0–20 mA (25 mA) → 25 mA 4–20 mA (25 mA) → 25 mA HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured-value output on the basis of ongoing flow measurement. Pulse output FALLBACK VALUE Signal output → no pulses Output signal corresponds to "zero flow" HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured-value output on the basis of ongoing flow measurement. Frequency output FALLBACK VALUE Signal output → 0 Hz Output signal corresponds to "zero flow" FAILSAFE LEVEL Output of the frequency specified in the FAILSAFE VALUE function. HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured-value output on the basis of ongoing flow measurement. Relay output In the event of a fault or power supply failure: Relay → deenergized No effect on relay output The "Description of Device Functions" manual contains detailed information on relay switching response for various configurations such as error message, flow direction, EPD, limit value, etc. PROFIBUS 140 → ä 127 - Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting 9.6 Spare parts The previous sections contain a detailed troubleshooting guide → ä 125. The measuring device, moreover, provides additional support in the form of continuous selfdiagnosis and error messages. Fault rectification can entail replacing defective components with tested spare parts. The illustration below shows the available scope of spare parts. ! Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate → ä 7. Spare parts are shipped as sets comprising the following parts: • Spare part • Additional parts, small items (screws etc.) • Mounting instructions • Packaging 9.6.1 PROFIBUS DP 1 2 3 7 T PU 3 UT T/O W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 6 PU IN T PU 4 4 UT T/O PU IN 8 5 W E N O 1 2 3 4 9 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 8 a0004782 Fig. 66: 1 2 3 4 5 6 7 8 9 Endress+Hauser Spare parts for PROFIBUS DP transmitters (field and wall-mount housing) Power unit board (85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC) Amplifier board I/O board (COM module), flexible Pluggable input/output submodules; ordering structure → ä 123 I/O board (COM module), permanent assignment S-DAT (sensor data storage device) T-DAT (transmitter data storage device) F-CHIP (function chip for optional software) Display module 141 Troubleshooting Promag 53 PROFIBUS DP/PA 9.6.2 PROFIBUS PA 8 1 2 3 4 7 5 6 a0004780 Fig. 67: 1 2 3 4 5 6 7 8 142 Spare parts for PROFIBUS PA transmitters (field and wall-mount housing) Power unit board (85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC) Amplifier board I/O board (COM module), permanent assignment S-DAT (sensor data storage device) T-DAT (transmitter data storage device) F-CHIP (function chip for optional software) Display module Fieldbus connector consisting of protection cap, connector, adapter PG 13.5/M20.5 (only for PROFIBUS-PA, order No. 50098037) Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting 9.6.3 Removing and installing printed circuit boards Field housing # " Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purpose-built for electrostatically sensitive devices! • If you cannot guarantee that the dielectric strength of the device is maintained in the following steps, then an appropriate inspection must be carried out in accordance with the manufacturer’s specifications. • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Manual. Caution! Use only original Endress+Hauser parts. Installing and removing the circuit boards → å 68: 1. 2. Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: – Press in the latches (1.1) at the side and remove the display module. – Disconnect the ribbon cable (1.2) of the display module from the amplifier board. 3. Remove the screws and remove the cover (2) from the electronics compartment. 4. Remove power unit board (4) and I/O board (6): Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. 5. Removing sub-modules (6.2, only for measuring devices with convertible I/O board): No tools are required for removing the submodules (inputs/outputs) from the I/O board. Installation is also a no-tools operation. " Caution! Only certain combinations of submodules on the I/O board are permissible → ä 49. The individual slots are marked and correspond to certain terminals in the connection compartment of the transmitter: – "INPUT / OUTPUT 3" slot = terminals 22/23 – "INPUT / OUTPUT 4" slot = terminals 20/21 Endress+Hauser 6. Remove amplifier board (5): – Disconnect the plug of the electrode signal cable (5.1) including S-DAT (5.3) from the board. – Loosen the plug locking of the coil current cable (5.2) and gently disconnect the plug from the board, i.e. without moving it back and forward. – Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. 7. Installation is the reverse of the removal procedure. 143 Troubleshooting Promag 53 PROFIBUS DP/PA 3 4 2 5 1 2 3 4 W E N O 4.1 1 1 2 3 4 1 2 3 4 2 W E N O 1 2 3 4 W E N O 2 4.4 5.2 W E N O 4.3 T PU UT T/O PU IN T PU UT T/O PU IN 3 4 4.2 1.1 5.1 1.2 a0008241 Fig. 68: 1 1.1 1.2 2 3 4 4.1 4.2 4.3 4.4 5 5.1 5.2 144 Field housing: removing and installing printed circuit boards Local display Screws of electronics compartment cover Ribbon cable (display module) Aperture for installing/removing boards Power unit board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) S-DAT (sensor data storage device) T-DAT (transmitter data storage device) I/O board (flexible assignment) F-CHIP (function chip for optional software) Pluggable sub-modules (current, pulse/frequency and relay output) Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting Wall-mounted housing # " Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purposely built for electrostatically sensitive devices! • If you cannot guarantee that the dielectric strength of the device is maintained in the following steps, then an appropriate inspection must be carried out in accordance with the manufacturer’s specifications. • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to this Operating Manual. Caution! Use only original Endress+Hauser parts. Installing and removing the circuit boards → å 69: Wall-mount housing 1. Remove the screws and open the hinged cover (1) of the housing. 2. Remove the screws securing the electronics module (2). Then push up electronics module and pull it as far as possible out of the wall-mount housing. Disconnect the following cable plugs from amplifier board (7): – Electrode signal cable plug (7.1) including S-DAT (7.3) – Plug of coil current cable (7.2): Loosen the plug locking and gently disconnect the plug from the board, i.e. without moving it back and forward. – Ribbon cable plug (3) of the display module 3. 4. Remove the cover (4) from the electronics compartment by loosening the screws. 5. Remove the boards (6, 7, 8): (5) Insert a thin pin into the hole provided for the purpose and pull the board clear of its holder. 6. Removing sub-modules (8.2, only for measuring devices with convertible I/O board): No tools are required for removing the submodules (inputs/outputs) from the I/O board. Installation is also a no-tools operation. " Caution! Only certain combinations of submodules on the I/O board are permissible → ä 49. The individual slots are marked and correspond to certain terminals in the connection compartment of the transmitter: "INPUT / OUTPUT 3" slot = terminals 22/23 "INPUT / OUTPUT 4" slot = terminals 20/21 7. Endress+Hauser Installation is the reverse of the removal procedure. 145 Troubleshooting Promag 53 PROFIBUS DP/PA 1 2 6 4 3 7 5 7.1 8 7.3 W E N O 1 2 3 4 5 W E N O 1 2 3 4 W E N O 1 2 3 4 W E N O 1 2 3 4 T PU 3 8.2 UT T/O PU IN UT TP 4 U 7.4 T/O 5 7.2 PU IN 8.1 3 a0004778 Fig. 69: 1 2 3 4 5 6 7 7.1 7.2 7.3 7.4 8 8.1 8.2 146 Wall-mount housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Electrode signal cable (sensor) Coil current cable (sensor) S-DAT (sensor data storage device) T-DAT (transmitter data storage device) I/O board (flexible assignment) F-CHIP (function chip for optional software) Pluggable sub-modules (current, pulse/frequency and relay output) Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting 9.6.4 # Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board → å 70. The procedure for replacing the fuse is as follows: " 1. Switch off power supply. 2. Remove the power unit board. → ä 143 3. Remove the protection cap (1) and replace the device fuse (2). Use only fuses of the following type: – 20 to 55 V AC / 16 to 62 V DC → 2.0 A slow-blow / 250 V; 5.2 x 20 mm – Power supply 85 to 260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm – Ex-rated devices → see the Ex documentation 4. Installation is the reverse of the removal procedure. Caution! Use only original Endress+Hauser parts. 2 1 a0001148 Fig. 70: 1 2 Endress+Hauser Replacing the device fuse on the power unit board Protective cap Device fuse 147 Troubleshooting Promag 53 PROFIBUS DP/PA 9.6.5 Replacing exchangeable measuring electrodes The Promag W sensor (DN 350 to 2000; 14" to 78") is available with exchangeable measuring electrodes as an option. This design permits the measuring electrodes to be replaced or cleaned under process conditions → ä 149. A B 3 2 1 4 8 7 11 1 6 10 9 5 a0004447 Fig. 71: Apparatus for replacing exchangeable measuring electrodes View A = DN 1200 to 2000 (48" to 78") View B = DN 350 to 1050 (14" to 42") 1 2 3 4 5 6 7 8 9 10 11 148 Allen screw Handle Electrode cable Knurled nut (locknut) Measuring electrode Stop cock Retaining cylinder Locking pin (for handle) Ball valve housing Seal (retaining cylinder) Coil spring Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting Removing the electrode Installing the electrode 1st 1st Loosen the Allen screw (1) and remove the cover. Insert the new electrode (5) into the retaining cylinder (7) from below. Make sure that the seals at the tip of the electrode are clean. 2nd Remove the electrode cable (2) secured to handle (3). 2nd Mount the handle (2) on the electrode and insert the locking pin (8) to secure it in position. " Caution! Make sure that coil spring (11) is inserted. This is essential to ensure correct electrical contact and correct measuring signals. 3rd Loosen knurled nut (4) by hand. This knurled nut acts as a locknut. 3rd Pull the electrode back until the tip of the electrode no longer protrudes from retaining cylinder (7). 4th Remove the electrode (5) by turning the handle (2). The electrode can now be pulled out of the retaining cylinder (7) as far as a defined stop. 4th Screw the retaining cylinder (7) onto the ball-valve housing (9) and tighten it by hand. The seal (10) on the cylinder must be correctly seated and clean. # 5. ! Warning! Risk of injury. Under process conditions (pressure in the piping system) the electrode can recoil suddenly against its stop. Apply counter-pressure while releasing the electrode. Note! Make sure that the rubber hoses on the retaining cylinder (7) and stop cock (6) are of the same color (red or blue). Close the stop cock (6) after pulling out the electrode 5. as far as it will go. Open the stop cock (6) and turn the handle (2) to screw the electrode all the way into the retaining cylinder. # Warning! Do not subsequently open the stop cock, in order to prevent fluid escaping. 6. Remove the electrode complete with retaining cylinder (7). 6. Screw the knurled nut (4) onto the retaining cylinder. This firmly locates the electrode in position. 7. Remove the handle (2) from the electrode (5) by 7. pressing out the locking pin (8). Take care not to lose the coil spring (11). Use the Allen screw to secure the electrode cable (3) to the handle (2). Remove the old electrode and insert the new electrode. Replacement electrodes can be ordered separately from Endress+Hauser. Reinstall the cover and tighten the Allen screw (1). 8. Endress+Hauser 8. " Caution! Make sure that the machine screw securing the electrode cable is firmly tightened. This is essential to ensure correct electrical contact and correct measuring signals. 149 Troubleshooting Promag 53 PROFIBUS DP/PA 9.7 " Return Caution! Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator. The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EC REACH Regulation No. 1907/2006. • Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc. ! Note! You will find a preprinted "Declaration of contamination" form at the back of these Operating Instructions. 9.8 Disposal Observe the regulations applicable in your country! 9.9 SoftwareHistory Date Software version Changes to software Operating Manual 06.2010 PROFIBUS DP/PA 3.06.XX Software adjustmen 71116500/06.10 08.2007 PROFIBUS PA 3.04.XX Introduction of a new PROFIBUS PA I/O board 71060107/08.07 07.2007 PROFIBUS DP 3.04.XX Software adjustment 10.2006 PROFIBUS DP 3.04.00 Software adjustment PROFIBUS DP 3.01.XX Introduction of a new PROFIBUS DP I/O-board: – Support of additional output signals (current, frequency etc.) 12.2005 10.2005 50099246/10.05 Software expansion: – Batching 150 Endress+Hauser Promag 53 PROFIBUS DP/PA Troubleshooting Date Software version Changes to software Operating Manual 03.2005 PROFIBUS PA 2.03.XX Software expansion: – New, improved functions 50099246/10.03 New functions: – DEVICE SOFTWARE → Display of the device software (NAMUR recommendation 53) – US unit Kgal 10.2003 Amplifier: 1.06.XX Communication module: 2.03.XX Software expansion: – Language groups – New error messages – SIL 2 – The totalizer values are also updated without integration into the cyclic data transmission – Support of compatibility with previous PROFIBUS model Promag 33 with Profile Version 2.0 New functions: – Operation hours counter – Intensity of background illumination adjustable – Counter for access code – Upload/download via ToF Tool - Fieldtool Package Compatible with service protocol: – ToF-Tool FieldTool Package (the latest SW version can be downloaded under: www.tof-fieldtool.endress.com) Endress+Hauser 12.2002 Communication module: 2.02.XX Software adjustment 09.2002 Amplifier: 1.04.XX Communication module: 2.01.XX Software expansion: – Data length of advanced diagnosis adjusted in the cyclic data transmission ! Note! As of this software version, a new device master file (GSD) must be used when replacing the device! 03.2002 Amplifier: 1.03.XX Communication module: 2.00.01 Software expansion: – Communication software can be updated via service protocol 07.2001 Com. module: 1.01.00 Software adjustment 06.2001 Amplifier: 1.02.00 Software adjustment 04.2001 Com. module: 1.00.00 Original software 09.2000 Amplifier: 1.01.01 Software adjustment 08.2000 Amplifier: 1.01.00 Software enhancement (functional adaptations) 04.2000 Amplifier: 1.00.00 Original software 50099246/10.03 50099246/04.01 151 Technical data Promag 53 PROFIBUS DP/PA 10 Technical data 10.1 Technical data at a glance 10.1.1 Applications → ä5 10.1.2 Function and system design Measuring principle Electromagnetic flow measurement on the basis of Faraday’s Law. Measuring system → ä7 10.1.3 Input variables Measured variable Flow rate (proportional to induced voltage) Measuring range Typically v = 0.01 to 10 m/s (0.03 to 0.33 ft/s) with the specified measuring accuracy Operable flow range Over 1000 : 1 Input signal Status input (auxiliary input): U = 3 to 30 V DC, Ri = 3 kΩ, galvanically isolated. Switch level: ±3 to ±30 VDC, independent of polarity 10.1.4 Output signal Output variables Current output Active/passive selectable, galvanically isolated, time constant selectable (0.01 to 100 s), Full scale value adjustable, temperature coefficient: typically 0.005% o.r./°C, resolution: 0.5 μA • Active: 0/4 to 20 mA, RL max. 700 Ω • Passive: 4 to 20 mA; supply voltage VS 18 to 30 V DC; Ri ≥ 150 Ω Pulse/frequency output: Active/passive selectable, galvanically isolated • Active: 24 V DC, 25 mA (max. 250 mA during 20 ms), RL > 100 Ω • Passive: open collector, 30 V DC, 250 mA • Frequency output: full scale frequency 2 to 10000 Hz (fmax = 12500 Hz), on/off ratio 1:1, pulse width max. 2 s • Pulse output: pulse value and pulse polarity selectable, pulse width configur. (0.05 to 2000 ms) PROFIBUS DP interface: • PROFIBUS DP in accordance with IEC 61158, galvanically isolated • Profile Version 3.0 • Data transmission rate: 9.6 kBaud to 12 MBaud • Automatic identification of data transmission rate • Signal coding: NRZ code • Bus address can be configured via miniature switches or via the local display (optional) 152 Endress+Hauser Promag 53 PROFIBUS DP/PA Technical data PROFIBUS PA interface: • PROFIBUS PA in accordance with IEC 61158 (MBP), galvanically isolated • Profile Version 3.0 • Data transmission rate: 31.25 kBaud • Current consumption: 11 mA • Permitted supply voltage: 9 to 32 V • Bus connection with integrated reverse polarity protection • Error current FDE (Fault Disconnection Electronic): 0 mA • Signal coding: Manchester II • Bus address can be configured via miniature switches or via the local display (optional) Signal on alarm Current output: Failsafe mode selectable (e.g. in accordance with NAMUR recommendation NE 43) Pulse/frequency output: Failsafe mode selectable Relay output: De-energized by fault or power supply failure PROFIBUS DP/PA Status and alarm messages in accordance with PROFIBUS Profile Version 3.0 Load See "Output signal" Switching output Relay output: Normally closed (NC or break) or normally open (NO or make) contacts available (default: relay 1 = NO, relay 2 = NC), max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated. Low flow cut off Switch points for low flow are selectable. Galvanic isolation All circuits for inputs, outputs, and power supply are galvanically isolated from each other. 10.1.5 Power supply Electrical connections → ä 40 Supply voltage 85 to 260 V AC, 45 to 65 Hz 20 to 55 V AC, 45 to 65 Hz 16 to 62 V DC Cable entries Power supply and signal cables (inputs/outputs): • Cable entry M20 x 1.5 (8 to 12 mm; 0.31 to 0.47 in) • Sensor cable entry for armored cables M20 x 1.5 (9.5 to 16 mm; 0.37 to 0.63 in) • Threads for cable entries, ½" NPT, G ½" Connecting cable for remote version: • Cable entry M20 x 1.5 (8 to 12 mm; 0.31 to 0.47 in) • Sensor cable entry for armored cables M20 x 1.5 (9.5 to 16 mm; 0.37 to 0.63 in) • Threads for cable entries, ½" NPT, G ½" Cable specifications (remote version) Endress+Hauser → ä 48 153 Technical data Promag 53 PROFIBUS DP/PA Power consumption AC: <15 VA (including sensor) DC: <15 W (including sensor) Switch-on current: • max. 13.5 A (< 50 ms) at 24 V DC • max. 3 A (< 5 ms) at 260 V AC Power supply failure Lasting min. 1 power cycle • EEPROM or T-DAT saves measuring system data if power supply fails • S-DAT: exchangeable data storage device which stores the data of the sensor (nominal diameter, serial number, calibration factor, zero point, etc.) Potential matching → ä 56 10.1.6 Reference operating conditions Performance characteristics To DIN EN 29104 and VDI/VDE 2641: • Fluid temperature: +28 °C ± 2 K • Ambient temperature: +22 °C ± 2 K • Warm-up time: 30 minutes Installation: • Inlet run >10 × DN • Outlet run > 5 × DN • Sensor and transmitter grounded. • Sensor centered relative to the pipe. Maximum measured error ! Standard: ±0.2% o.r. ± 2 mm/s (o.r. = of reading) Note! Supply-voltage fluctuations have no effect within the specified range. [%] 2.5 2.0 1.5 1.0 0.5 0 0 0 1 2 5 4 10 6 15 20 8 25 10 30 32 [m/s] v [ft] a0004456 Fig. 72: Repeatability 154 Max. measured error in % of reading Standard: max. ±0.1% o.r. ± 0.5 mm/s (o.r. = of reading) Endress+Hauser Promag 53 PROFIBUS DP/PA Technical data 10.1.7 Operating conditions: Installation Installation instructions → ä 13 Inlet and outlet runs Inlet run: typically ≥ 5 × DN Outlet run: typically ≥ 2 × DN Length of connecting cable • The permissible cable length Lmax for the remote version depends on the conductivity of the medium → ä 20. • A minimum conductivity of 20 μS/cm is required to measure demineralized water. 10.1.8 Ambient temperature range ! Operating conditions: Environment Transmitter: • Standard: –20 to +60 °C (–4 to +140 °F) • Optional: –40 to +60 °C (–40 to +140 °F) Note! At ambient temperatures below –20 °C (–4 °F), the readability of the display may be impaired. Sensor: • Flange material carbon steel: –10 to +60 °C (+14 to +140 °F) • Flange material stainless steel: –40 to +60 °C (–40 to +140 °F) " Caution! Do not exceed the min. and max. temperatures for the lining of the measuring tube (→ "Medium temperature range"). Note the following points: • Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions. • If both fluid and ambient temperatures are high, install the transmitter at a remote location from the sensor (→ "Medium temperature range"). Storage temperature The storage temperature corresponds to the operating temperature range of the transmitter and sensor. " Caution! • The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures. • Choose a storage location where moisture does not collect in the measuring device. This will help prevent fungus and bacteria infestation which can damage the lining. Degree of protection • Standard: IP 67 (NEMA 4X) for transmitter and sensor • Optional: IP 68 (NEMA 6P) for remote version of Promag W and Promag P sensors Shock and vibration resistance Acceleration up to 2 g in accordance with IEC 600 68-2-6 (High-temperature version: no data available) CIP cleaning " Caution! The maximum fluid temperature permitted for the measuring device must not be exceeded. CIP cleaning possible: Promag P, Promag H CIP cleaning not possible: Promag W Endress+Hauser 155 Technical data Promag 53 PROFIBUS DP/PA SIP cleaning " Caution! The maximum fluid temperature permitted for the measuring device must not be exceeded. SIP cleaning possible: Promag P (with PFA lining), Promag H SIP cleaning not possible: Promag W Electromagnetic compatibility (EMC) • As per IEC/EN 61326 and NAMUR Recommendation NE 21 • Emission: to limit value for industry EN 55011 10.1.9 Medium temperature range Operating conditions: Process The permitted temperature depends on the lining of the measuring tube: Promag W • 0 to +80 °C (+32 to +176 °F) for hard rubber (DN 50 to 2000 / 2½ to 80") • –20 to +50 °C (–4 to +122 °F) for polyurethane (DN 25 to 1200 / 1 to 48") Promag P Standard • –40 to +130 °C (–40 to +266 °F) for PTFE (DN 15 to 600 / ½" to 24"), restrictions → see diagrams below • –20 to +130 °C (–4 to +266 °F) for PFA/HE (DN 25 to 200 / 1" to 8"), restrictions → see diagrams below • –20 to +150 °C (–4 to +302 °F) for PFA (DN 25 to 200 / 1" to 8"), restrictions → see diagrams below Optional High-temperature version (HT): –20 to +180 °C (–4 to +356 °F) for PFA (DN 25 to 200 / 1" to 8") TA [°F] 140 100 [°C] 60 HT 40 n 20 0 0 -20 -40 -40 PFA m PTFE -40 -20 -40 0 0 20 40 100 60 80 100 120 140 160 180 200 300 [°C] TF 360 [°F] A0002660 Fig. 73: Promag P compact version (with PFA or PTFE lining) TA = ambient temperature; TF = fluid temperature; HT = high-temperature version with insulation ➀ = Light gray area → temperature range from –10 to –40 °C (–14 to –40 °F) applies only to stainless steel flanges n = Diagonally hatched area → foam lining (HE) + degree of protection IP68 = fluid temperature max. 130°C / 266 °F 156 Endress+Hauser Promag 53 PROFIBUS DP/PA Technical data TA [°F] 140 100 [°C] 60 HT 40 n 20 0 0 -40 PFA -20 m PTFE -40 -40 -20 -40 0 0 20 40 60 100 80 100 120 140 160 180 200 300 [°C] TF 360 [°F] a0002671 Fig. 74: Remote versions (with PFA or PTFE lining) TA = ambient temperature; TF = fluid temperature; HT = high-temperature version with insulation ➀ = Light gray area → temperature range from –10 to –40 °C (–14 to –40 °F) applies only to stainless steel flanges n = Diagonally hatched area → foam lining (HE) + degree of protection IP68 = fluid temperature max. 130°C / 266 °F Promag H Sensor: • DN 2 to 25: –20 to +150 °C (–4 to +302 °F) • DN 40 to 100: –20 to +150 °C (–4 to +302 °F) Seals: • EPDM: –20 to +150 °C (–4 to +302 °F) • Silicone: –20 to +150 °C (–4 to +302 °F) • Viton: –20 to +150 °C (–4 to +302 °F) • Kalrez: –20 to +150 °C (–4 to +302 °F) Conductivity of the fluid ! Endress+Hauser The minimum conductivity is ≥ 5 μS/cm (for demineralized water ≥ 20 μS/cm) Note! In the remote version, the required minimum conductivity is also influenced by the length of the connecting cable → ä 20. 157 Technical data Limiting medium pressure range (nominal pressure) Promag 53 PROFIBUS DP/PA Promag W • EN 1092-1 (DIN 2501) – PN 6 (DN 350 to 2000) – PN 10 (DN 200 to 2000) – PN 16 (DN 65 to 2000) – PN 25 (DN 200 to 1000) – PN 40 (DN 25 to 150) • ANSI B 16.5 – Class 150 (1" to 24") – Class 300 (1" to 6") • AWWA – Class D (28" to 78") • JIS B2220 – 10 K (DN 50 to 300) – 20 K (DN 25 to 300) • AS 2129 – Table E (DN 80, 100, 150 to 1200) • AS 4087 – PN 16 (DN 80, 100, 150 to 1200) Promag P • EN 1092-1 (DIN 2501) – PN 10 (DN 200 to 600) – PN 16 (DN 65 to 600) – PN 25 (DN 200 to 600) – PN 40 (DN 15 to 150) • ANSI B 16.5 – Class 150 (½" to 24") – Class 300 (½" to 6") • JIS B2220 – 10 K (DN 50 to 300) – 20 K (DN 15 to 300) • AS 2129 – Table E (DN 25, 50) • AS 4087 – PN 16 (DN 50) Promag H The permitted nominal pressure depends on the process connection and the seal: • 40 bar → flange, weld nipple (with O-ring seal) • 16 bar → all other process connections Pressure tightness (measuring tube lining) Promag W Promag W nominal diameter 158 Measuring tube lining Resistance of measuring tube lining to partial vacuum: limit values for absolute pressure [mbar] ([psi]) at various fluid temperatures 25 °C 50 °C 80° C 100 °C 130 °C 150 °C 180 °C [mm] [inch] 77 °F 122 °F 176° F 212 °F 266 °F 302 °F 356 °F 25 to 1200 1 to 48" Polyurethane 0 0 - - - - - 50 to 2000 3 to 78" Hard rubber 0 0 0 - - - - Endress+Hauser Promag 53 PROFIBUS DP/PA Technical data Promag P Measuring tube lining: PFA Promag P nominal diameter Resistance of measuring tube lining to partial vacuum: limit values for absolute pressure [mbar] ([psi]) at various fluid temperatures 25 °C 80° C 100 °C 130 °C 150 °C 180 °C [mm] [inch] 77 °F 176° F 212 °F 266 °F 302 °F 356 °F 25 1" 0 0 0 0 0 0 32 - 0 0 0 0 0 0 40 1 ½" 0 0 0 0 0 0 50 2" 0 0 0 0 0 0 65 - 0 * 0 0 0 0 80 3" 0 * 0 0 0 0 100 4" 0 * 0 0 0 0 125 - 0 * 0 0 0 0 150 6" 0 * 0 0 0 0 200 8" 0 * 0 0 0 0 * No value can be quoted. Promag P Measuring tube lining: PTFE Promag P Resistance of measuring tube lining to partial vacuum: limit values for nominal diameter absolute pressure [mbar] ([psi]) at various fluid temperatures 25 °C 80° C 100 °C 130 °C 150 °C 180 °C 77 °F 176° F 212 °F 266 °F 302 °F 356 °F [mm] [inch] [mbar] [psi] [mbar] [psi] [mbar] [psi] 15 ½" 0 0 0 0 0 100 1,45 – – 25 1" 0 0 0 0 0 100 1,45 – – 32 - 0 0 0 0 0 100 1,45 – – 40 1 ½" 0 0 0 0 0 100 1,45 – – 50 2" 0 0 0 0 0 100 1,45 – – 65 - 0 0 * 40 0,58 130 1,89 – – 80 3" 0 0 * 40 0,58 130 1,89 – – 100 4" 0 0 * 135 1,96 170 2,47 – – 125 - 135 1,96 * 240 3,48 385 5,58 – – 150 6" 135 1,96 * 240 3,48 385 5,58 – – 200 8" 200 2,90 * 290 4,21 410 5,95 – – 250 10" 330 4,79 * 400 5,80 530 7,69 – – 300 12" 400 5,80 * 500 7,25 630 9,14 – – 350 14" 470 6,82 * 600 8,70 730 10,59 – – 400 16" 540 7,83 * 670 9,72 800 11,60 – – 450 18" 500 20" 600 24" Partial vacuum is impermissible * No value can be quoted. Endress+Hauser 159 Technical data Promag 53 PROFIBUS DP/PA Promag H (measuring tube lining: PFA) Promag H nominal diameter Pressure tightness, measuring tube lining: limit values for absolute pressure [mbar] ([psi]) at various fluid temperature 25 °C 80° C 100 °C 130 °C 150 °C 180 °C [mm] [inch] 77 °F 176° F 212 °F 266 °F 302 °F 356 °F 2 to 100 1/12 to 4" 0 0 0 0 0 0 Limiting flow Further information can be found in the "Nominal diameter and flow rate" → ä 18 section Pressure loss • No pressure loss if the sensor is installed in piping with the same nominal diameter (for Promag H only from DN8). • Pressure losses for configurations incorporating adapters according to DIN EN 545 → ä 17. 160 Endress+Hauser Promag 53 PROFIBUS DP/PA Technical data 10.1.10 Mechanical construction Design / dimensions The dimensions and face-to-face length of the sensor and transmitter can be found in the separate "Technical Information" documentation for each device which can be downloaded in PDF format from www.endress.com. A list of available "Technical Information" documentation can be found in the "Documentation" → ä 170 section. Weight (SI units) Promag W ! Note! The following weights apply to standard pressure ratings and without packaging material. Nominal diameter Weights in [kg] for the Promag W Compact version Remote version (without cable) Sensor [mm] EN (DIN) / AS* JIS EN (DIN) / AS* Transmitter JIS 7,3 5,3 5,3 6,0 32 8,0 7,3 6,0 5,3 6,0 9,4 8,3 7,4 6,3 6,0 40 PN 40 7,3 PN 40 25 8,6 7,3 6,0 11,1 10,0 9,1 6,0 80 14,0 16,0 12,5 14,7 12,0 PN 16 100 14,0 10K 9,3 12,0 10K 10,6 65 PN 16 50 10,5 6,0 12,7 6,0 125 21,5 21,0 19,5 19,0 6,0 150 25,5 24,5 23,5 22,5 6,0 43 39,9 6,0 63 67,4 6,0 68 70,3 6,0 41,9 65 69,4 300 70 72,3 350 115 103 6,0 375 134 133 6,0 400 135 118 6,0 159 6,0 175 154 6,0 600 235 206 6,0 700 355 302 6,0 800 435 355 6,0 900 575 483 6,0 1000 700 587 6,0 1200 850 848 6,0 1400 1300 1298 6,0 1700 1698 6,0 1800 2200 2198 6,0 2000 2800 2798 6,0 1600 PN 6 175 500 PN 6 450 PN 10 45 250 PN 10 200 Promag transmitter (compact version): 3.4 kg *Only DN 80, 100, 150 to 400, 500 and 600 are available for flanges as per AS Endress+Hauser 161 Technical data Promag 53 PROFIBUS DP/PA Promag P ! Note! The following weights apply to standard pressure ratings and without packaging material. Nominal diameter Weights in [kg] for the Promag P Compact version Remote version (without cable) Sensor [mm] EN (DIN) / AS* JIS EN (DIN) / AS* Transmitter JIS 6.5 4.5 4.5 6.0 25 7.3 7.3 5.3 5.3 6.0 8.0 7.3 6.0 5.3 6.0 32 PN 40 6.5 PN 40 15 8.3 7.4 6.3 6.0 10.6 9.3 8.6 7.3 6.0 100 11.1 10.0 12.5 12.0 PN 16 12.0 14.0 PN 16 65 80 10K 9.4 50 10K 40 9.1 6.0 10.5 6.0 14.4 14.7 14.0 12.7 6.0 125 16.0 21.0 19.5 19.0 6.0 150 21.5 24.5 23.5 22.5 6.0 200 45 41.9 43 39.9 6.0 69.4 63 67.4 6.0 72.3 68 70.3 6.0 350 115 400 PN 10 65 70 PN 10 250 300 135 113 6.0 133 6.0 450 175 173 6.0 500 175 173 6.0 600 235 233 6.0 Promag transmitter (compact version): 3.4 kg High-temperature version: +1.5 kg * Only DN 25 and 50 are available for flanges as per AS Promag H ! Note! The following weights apply to standard pressure ratings and without packaging material. Nominal diameter DIN Weights in [kg] for the Promag H Compact version [mm] Remote version (without cable) Sensor Transmitter 2 5.2 2.0 6.0 4 5.2 2.0 6.0 8 5.3 2.0 6.0 15 5.4 1.9 6.0 25 5.5 2.8 6.0 40 6.5 4.5 6.0 50 9.0 7.0 6.0 65 9.5 7.5 6.0 80 19.0 17.0 6.0 100 18.5 16.5 6.0 Promag transmitter (compact version): 3.4 kg 162 Endress+Hauser Promag 53 PROFIBUS DP/PA Weight (US units) Technical data Promag W ! Note! The following weights apply to standard pressure ratings and without packaging material. Nominal diameter Weights in [lbs] for the Promag W Compact version Remote version (without cable) Sensor [inch] Transmitter ANSI/AWWA ANSI/AWWA 12 13 21 16 13 2" 23 19 13 3" 31 26 13 4" 35 31 13 6" 56 52 13 8" 10" 99 143 Class 150 16 Class 150 1" 1 ½" 95 13 161 13 12" 243 238 13 14" 386 381 13 16" 452 448 13 18" 562 558 13 20" 628 624 13 24" 893 889 13 28" 882 878 13 30" 1014 1010 13 1208 13 1764 1760 13 40" 1985 1980 13 2421 13 42" 48" 2426 3087 Class D 1213 Class D 32" 36" 3083 13 54" 4851 4847 13 60" 5954 5949 13 66" 8159 8154 13 72" 9041 9036 13 78" 10143 10139 13 Promag transmitter (compact version): 7.5 lbs Endress+Hauser 163 Technical data Promag 53 PROFIBUS DP/PA Promag P ! Note! The following weights apply to standard pressure ratings and without packaging material. Nominal diameter Weights in [lbs] for the Promag P Compact version Remote version (without cable) Sensor [inch] Transmitter ANSI/AWWA ANSI/AWWA ½" 14 10 13 1" 16 12 13 21 16 13 2" 23 19 13 3" 31 26 13 4" 35 31 13 52 13 95 13 10" 56 Class 150 6" 8" 99 165 12" Class 150 1 ½" 243 161 13 238 13 14" 386 381 13 16" 452 448 13 18" 562 558 13 20" 628 624 13 24" 893 889 13 Promag transmitter (compact version): 7.5 lbs High-temperature version: + 3.3 lbs Promag H ! Note! The following weights apply to standard pressure ratings and without packaging material. Nominal diameter Weights in [lbs] for the Promag H Compact version [inch] Remote version (without cable) Sensor Transmitter 1/12" 11.5 4.4 13.5 5/32" 11.5 4.4 13.5 5/16" 11.7 4.4 13.5 ½" 11.9 4.2 13.5 1" 12.1 6.2 13.5 1½" 14.3 9.9 13.2 2" 19.8 15.5 13.2 3" 41.9 37.5 13.2 4" 40.8 36.5 13.2 Promag transmitter (compact version): 7.5 lbs 164 Endress+Hauser Promag 53 PROFIBUS DP/PA Material Technical data Promag W • Transmitter housing: – Housing for compact version: powder-coated die-cast aluminum – Wall-mount housing: powder-coated die-cast aluminum • Sensor housing – DN 25 to 300: powder-coated die-cast aluminum – DN 350 to 2000: with protective coating • Measuring tube – DN ≤ 300: stainless steel 1.4301 or 1.4306/304L for flanges made of carbon steel with Al/Zn protective coating – DN ≥ 350: stainless steel 1.4301 or 1.4306/304 for flanges made of carbon steel with protective coating • Electrodes: 1.4435, Alloy C-22, tantalum • Flanges – EN 1092-1 (DIN2501): 1.4571/316L; RSt37-2 (S235JRG2); C22; FE 410W B (DN ≤ 300: with Al/Zn protective coating; DN ≥ 350 with protective varnish) – ANSI: A105; F316L (DN ≤ 300 with Al/Zn protective coating; DN ≥ 350 with protective varnish) – AWWA: 1.0425 – JIS: RSt37-2 (S235JRG2); HII; 1.0425/316L (DN ≤ 300 with Al/Zn protective coating; DN ≥ 350 with protective varnish) – AS 2129 – (DN 100, 150, 200, 250, 300, 450, 600…1200) A105 or RSt37-2 (S235JRG2) – (DN 80, 350, 400, 500) A105 or St44-2 (S275JR) – AS 4087: A105 or St44-2 (S275JR) • Seals: as per DIN EN 1514-1 • Ground disks: 1.4435/316L, Alloy C-22, titanium, tantalum Promag P • Transmitter housing: – Compact housing: powder-coated die-cast aluminum – Wall-mount housing: powder-coated die-cast aluminum • Sensor housing – DN 15 to 300: powder-coated die-cast aluminum – DN 350 to 2000: with protective coating • Measuring tube – DN ≤ 300: stainless steel 1.4301 or 1.4306/304L for flanges made of carbon steel with protective coating – DN ≥ 350: stainless steel 1.4301 or 1.4306/304 for flanges made of carbon steel with protective coating • Electrodes: 1.4435, platinum, Alloy C-22, tantalum, titanium • Flanges – EN 1092-1 (DIN2501): 1.4571/316L; RSt37-2 (S235JRG2); C22; FE 410W B (DN ≤ 300: with Al/Zn protective coating; DN ≥ 350 with protective varnish) – ANSI: A105; F316L (DN ≤ 300 with Al/Zn protective coating; DN ≥ 350 with protective varnish) – AWWA: 1.0425 – JIS: RSt37-2 (S235JRG2); HII; 1.0425/316L (DN ≤ 300 with Al/Zn protective coating; DN ≥ 350 with protective varnish) – AS 2129 – (DN 25) A105 or RSt37-2 (S235JRG2) – (DN 40) A105 or St44-2 (S275JR) – AS 4087: A105 or St44-2 (S275JR) Endress+Hauser 165 Technical data Promag 53 PROFIBUS DP/PA • Seals: as per DIN EN 1514-1 • Ground disks: 1.4435/316L, Alloy C-22, titanium, tantalum Promag H • Transmitter housing: – Compact housing: powder-coated die-cast aluminum or stainless steel field housing (1.4301/316L) – Wall-mount housing: powder-coated die-cast aluminum – Window material: glass or polycarbonate • Sensor housing: stainless steel 1.4301 • Wall mounting kit (holder panel): stainless steel 1.4301 • Measuring tube: stainless steel 1.4301 • Lining material: PFA (USP Class VI; FDA 21 CFR 177.1550; 3A) • Electrodes: – Standard: 1.4435 – Optional: Alloy C-22, tantalum, platinum (only up to DN 25 (1")) • Flanges: – All connections stainless-steel 1.4404/316L – EN (DIN), ANSI, JIS made of PVDF – Adhesive fitting made of PVC • Seals: – DN 2 to 25: O-ring (EPDM, Viton, Kalrez) or molded seal (EPDM*, silicone*, Viton) – DN 40 to 100: molded seal (EPDM*, silicone*) • Grounding rings: – Standard: 1.4435/316L, – Optional: Alloy C-22, tantalum * = USP Class VI; FDA 21 CFR 177.2600; 3A Material load diagrams The material load diagrams (pressure-temperature diagrams) for the process connections can be found in the separate "Technical Information" documentation, which you can download in PDF format from www.endress.com. A list of available "Technical Information" documentation can be found in the "Documentation" → ä 170 section. Fitted electrodes Promag W Available as standard: • 2 measuring electrodes for signal detection • 1 EPD electrode for empty pipe detection • 1 Reference electrode for potential equalization Optionally available: • Exchangeable measuring electrodes for DN 350 to 2000 (14" to 78") Promag P Available as standard: • 2 measuring electrodes for signal detection • 1 EPD electrode for empty pipe detection • 1 Reference electrode for potential equalization Optionally available: • Platinum measuring electrodes only 166 Endress+Hauser Promag 53 PROFIBUS DP/PA Technical data Promag H • 2 measuring electrodes for signal detection • 1 EPD electrode for empty pipe detection, not for DN 2 to 15 (1/12" to ½") Process connection Promag W and Promag P Flange connections: • EN 1092-1 (DIN 2501) – DN ≤ 300 = form A – DN ≥ 350 = form B – DN 65 PN 16 and DN 600 PN 16 exclusively according to EN 1092-1 • ANSI • AWWA (Promag W only) • JIS • AS Promag H With O-ring: • Weld nipple DIN (EN), ISO 1127, ODT/SMS • Flange EN (DIN), ANSI, JIS • Flange made of PVDF EN (DIN), ANSI, JIS • External thread • Internal thread • Hose connection • PVC adhesive fitting With molded seal: • Weld nipple DIN 11850, ODT/SMS • Clamp ISO 2852, DIN 32676, L14 AM7 • Coupling DIN 11851, DIN 11864-1, ISO 2853, SMS 1145 • Flange DIN 11864-2 Surface roughness All data relate to parts in contact with fluid. • Liner → PFA: ≤ 0.4 μm (15 μin) • Electrodes: 0.3 to 0.5 μm (12 to 20 μin) • Process connection made of stainless-steel (Promag H): ≤ 0.8 μm (31 μin) Endress+Hauser 167 Technical data Promag 53 PROFIBUS DP/PA 10.1.11 Human interface Display elements • Liquid crystal display: illuminated, four lines with 16 characters per line • Selectable display of different measured values and status variables • 3 totalizers • At ambient temperatures below -20 °C (–15 °F) the readability of the display may be impaired. Operating elements • Local operation with three optical keys (S/O/F) • Application-specific Quick Setup menus for straightforward commissioning Language groups Language groups available for operation in different countries: • Western Europe and America (WEA): English, German, Spanish, Italian, French, Dutch and Portuguese • Eastern Europe and Scandinavia (EES): English, Russian, Polish, Norwegian, Finnish, Swedish and Czech. • South and east Asia (SEA): English, Japanese, Indonesian • China (CN): English, Chinese ! Note! You can change the language group via the operating program "FieldCare". 10.1.12 Certificates and approvals CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system complies with the EMC requirements of the "Australian Communications and Media Authority (ACMA)". Ex approval Information about currently available Ex versions (ATEX, FM, CSA, TIIS, IECEx, NEPSI etc.) can be supplied by your Endress+Hauser Sales Center on request. All explosion protection data are given in a separate documentation which is available upon request. Sanitary compatibility Promag W and Promag P No applicable approvals or certification Promag H • 3A-approval and EHEDG-tested • Seals: FDA-compliant (except for Kalrez seals) Drinking water approval Promag W • WRAS BS 6920 • ACS • NSF 61 • KTW/W270 Promag P • ACS 168 Endress+Hauser Promag 53 PROFIBUS DP/PA PROFIBUS DP/PA certification Technical data The flowmeter has successfully passed all the test procedures carried out and is certified and registered by the PNO (PROFIBUS User Organization). The device thus meets all the requirements of the following specifications: • Certified in accordance with PROFIBUS Profile Version 3.0 (device certification number: available on request) • The measuring device can also be operated with certified devices of other manufacturers (interoperability). Pressure device approval The measuring devices can be ordered with or without PED (Pressure Equipment Directive). If a device with PED is required, this must be ordered explicitly. For devices with nominal diameters less than or equal to DN 25 (1"), this is neither possible nor necessary. • With the identification PED/G1/III on the sensor nameplate, Endress+Hauser confirms conformity with the "Basic safety requirements" of Appendix I of the Pressure Equipment Directive 97/23/EC. • Devices with this identification (with PED) are suitable for the following types of fluid: – Fluids of Group 1 and 2 with a steam pressure of greater or less than 0.5 bar (7.3 psi) – Unstable gases • Devices without this identification (without PED) are designed and manufactured according to good engineering practice. They correspond to the requirements of Art. 3, Section 3 of the Pressure Equipment Directive 97/23/EC. Their application is illustrated in Diagrams 6 to 9 in Appendix II of the Pressure Equipment Directive 97/23/EC. Other standards and guidelines • EN 60529: Degrees of protection by housing (IP code) • EN 61010-1 Protection measures for electrical equipment for measurement, control, regulation and laboratory procedures • IEC/EN 61326 "Emission in accordance with requirements for class A". Electromagnetic compatibility (EMC requirements). • ANSI/ISA-S82.01 Safety Standard for Electrical and Electronic Test, Measuring, Controlling and related Equipment - General Requirements. Pollution degree 2, Installation Category II. • CAN/CSA-C22.2 (No. 1010.1-92) Safety requirements for Electrical Equipment for Measurement and Control and Laboratory Use. Pollution degree 2, Installation Category I. • NAMUR NE 21 Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment. • NAMUR NE 43 Standardization of the signal level for the breakdown information of digital transmitters with analog output signal. • NAMUR NE 53 Software of field devices and signal-processing devices with digital electronics. Endress+Hauser 169 Technical data Promag 53 PROFIBUS DP/PA 10.1.13 Ordering information The Endress+Hauser service organization can provide detailed ordering information and information on the order codes on request. 10.1.14 Accessories ! Various accessories are available for the transmitter and the sensor. These can be ordered separately from Endress+Hauser → ä 123. Note! For detailed information on specific order codes, please contact the Endress+Hauser service organization. 10.1.15 Documentation • Flow Measurement (FA005D/06) • Promag 53W Technical Information (TI046D/06) • Promag 53P Technical Information (TI047D/06) • Promag 53H Technical Information (TI048D/06) • Description of device functions Promag 53, PROFIBUS DP/PA (BA064D/06) • Supplementary documentation on Ex-ratings: ATEX, FM, CSA 170 Endress+Hauser Promag 53 PROFIBUS DP/PA Index Index A Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Acyclic data transmission. . . . . . . . . . . . . . . . . . . . . . . . . 119 Adapters (installation of sensors) . . . . . . . . . . . . . . . . . . . . 17 Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . 155 Applicator (selection and configuration software) . . . . . . . 124 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 B Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Quick Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Block model PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Bus structure PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 C Cable entries Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Cable length (remote version) . . . . . . . . . . . . . . . . . . . . . . 20 Cable specification PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Cable specifications (remote version) Cable length, conductivity . . . . . . . . . . . . . . . . . . . . . . 20 Cable type PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Calibration factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CE mark (declaration of conformity) . . . . . . . . . . . . . . . . . 10 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Cleaning Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Cleaning using pigs, Promag H . . . . . . . . . . . . . . . . . . . . . 34 Code entry (function matrix) . . . . . . . . . . . . . . . . . . . . . . . 67 Commissioning Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Quick Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Communication Quick Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Conductivity of fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Conductivity of the fluid Length of connecting cable (remote version). . . . . . . . . 20 Connection see Electrical connection Control FieldCare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 C-Tick symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Current output Configuration active/passive . . . . . . . . . . . . . . . . . . . . 75 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Endress+Hauser Cyclic data transmission PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cyclic data transmission PROFIBUS DP Block model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SETTOT_MODETOT_TOTAL module . . . . . . . . . . . . Cyclic data transmission PROFIBUS PA Block model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SETTOT_MODETOT_TOTAL module . . . . . . . . . . . . 100 110 100 104 110 114 D Data back-up (of device data with T-DAT) . . . . . . . . . . . . . 90 Data transmission Acyclic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Declaration of conformity (CE mark) . . . . . . . . . . . . . . . . . 10 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . 58, 155 Device address, configuring PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Device description files PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Device status, display. . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Display Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Turning the display . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Documentation, supplementary . . . . . . . . . . . . . . . . . . . . 170 Down pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Drinking water approval . . . . . . . . . . . . . . . . . . . . . . . . . 168 E Electrical connection Degree of protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Electrode cleaning circuitry See the "Description of Device Functions" manual . . . . 15 Electrodes Electrode Cleaning Circuitry (ECC) . . . . . . . . . . . . . . . 15 EPD electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Exchangeable measuring electrodes (replacement) . . . 148 Measuring electrode plane . . . . . . . . . . . . . . . . . . . . . . 15 Reference electrode (potential equalization) . . . . . . . . . 15 Electronics boards (installing/removing). . . . . . . . . . . . . . 145 Field housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 EMC ( Electromagnetic compatibility) . . . . . . . . . . . . . . . . 48 EMC (electromagnetic compatibility) . . . . . . . . . . . . . . . . 156 Empty pipe detection (EPD) EPD electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Empty-pipe/Full-pipe adjustment. . . . . . . . . . . . . . . . . . . 120 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Error limits See Performance characteristics 171 Promag 53 PROFIBUS DP/PA Index Error messages Process errors (application errors) . . . . . . . . . . . . . . . . 136 System error (device error) . . . . . . . . . . . . . . . . . . . . . 127 Error types (system and process errors) . . . . . . . . . . . . . . . 68 Europäische Druckgeräterichtlinie . . . . . . . . . . . . . . . . . . 169 Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Exchangeable measuring electrodes, Replacement . . . . . . 148 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Installing the sensor Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foundations (DN > 300) . . . . . . . . . . . . . . . . . . . . . . . High-temperature version . . . . . . . . . . . . . . . . . . . . . . Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Promag W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulation of pipes (installing Promag P) . . . . . . . . . . . . . . F L Fault message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 F-Chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Fieldcheck ( tester and simulator) . . . . . . . . . . . . . . . . . . 124 Fitted electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Flow rate/limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Frequency output Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Function descriptions see the "Description of Device Functions" manual Function groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Fuse, replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Language groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Length of connecting cable (remote version) . . . . . . . . . . Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local display see Display Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Ground cable Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Grounding rings Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 H Hardware write protection PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 High-temperature version Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Temperature ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 HOME position (display operating mode) . . . . . . . . . . . . . . 61 I Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Inlet run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Installation Wall-mount housing . . . . . . . . . . . . . . . . . . . . 37 Installation conditions Down pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Foundations, supports . . . . . . . . . . . . . . . . . . . . . . . . . 17 Inlet and outlet runs. . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Installing pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Orientation (vertical, horizontal) . . . . . . . . . . . . . . . . . 15 Partially filled pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 172 17 17 28 32 27 21 28 168 155 153 153 M Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Material load diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Measured value status, display . . . . . . . . . . . . . . . . . . . . 127 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Measuring electrodes See Electrodes Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Measuring range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Measuring tube Lining, temperature range . . . . . . . . . . . . . . . . . . . . . 156 Medium pressure range . . . . . . . . . . . . . . . . . . . . . . . . . 158 Medium temperature range . . . . . . . . . . . . . . . . . . . . . . 156 Module AI (Analog Input) PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 BATCHING_FIX_COMP_QUANTITY PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 BATCHING_QUANTITY PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 CONTROL_BLOCK PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 DISPLAY_VALUE PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 EMPTY_MODULE PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 SETTOT_MODETOT_TOTAL PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 SETTOT_TOTAL PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 TOTAL PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Endress+Hauser Promag 53 PROFIBUS DP/PA N Nameplate Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Nominal diameter and flow rate . . . . . . . . . . . . . . . . . . . . 18 Notice message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 O Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Operation Function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Order code Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 P Performance characteristics Maximum measured error . . . . . . . . . . . . . . . . . . . . . 154 Reference operating conditions. . . . . . . . . . . . . . . . . . 154 Pigs (cleaning). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Post-installation check (checklist) . . . . . . . . . . . . . . . . . . . 39 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Power supply (supply voltage) . . . . . . . . . . . . . . . . . . . . . 153 Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Pressure loss Adapters (reducers, expanders) . . . . . . . . . . . . . . . . . . 17 General information. . . . . . . . . . . . . . . . . . . . . . . . . . 160 Pressure tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Process error Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Process error messages . . . . . . . . . . . . . . . . . . . . . . . . . . 136 PROFIBUS DP Bus structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Cable type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Configuration examples . . . . . . . . . . . . . . . . . . . . . . . 108 Cyclic data transmission. . . . . . . . . . . . . . . . . . . . . . . 100 Device address, configuring . . . . . . . . . . . . . . . . . . . . . 73 Device description files . . . . . . . . . . . . . . . . . . . . . . . . 70 Hardware write protection . . . . . . . . . . . . . . . . . . . . . . 72 Output signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Spur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Endress+Hauser Index PROFIBUS DP cyclic data transmission AI (Analog Input) module. . . . . . . . . . . . . . . . . . . . . . 101 BATCHING_FIX_COMP_QUANTITY module . . . . . . 107 BATCHING_QUANTITY module . . . . . . . . . . . . . . . . 106 CONTROL_BLOCK module . . . . . . . . . . . . . . . . . . . . 105 DISPLAY_VALUE module . . . . . . . . . . . . . . . . . . . . . 105 EMPTY_MODULE module . . . . . . . . . . . . . . . . . . . . 107 SETTOT_TOTAL module . . . . . . . . . . . . . . . . . . . . . . 103 TOTAL module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 PROFIBUS PA Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Cable type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Configuration examples . . . . . . . . . . . . . . . . . . . . . . . 117 Cyclic data transmission . . . . . . . . . . . . . . . . . . . . . . . 110 Device address, configuring . . . . . . . . . . . . . . . . . . . . . 78 Device description files. . . . . . . . . . . . . . . . . . . . . . . . . 71 Hardware write protection . . . . . . . . . . . . . . . . . . . . . . 77 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Spur. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . 49 PROFIBUS PA cyclic data transmission AI (Analog Input) module. . . . . . . . . . . . . . . . . . . . . . 111 CONTROL_BLOCK module . . . . . . . . . . . . . . . . . . . . 115 DISPLAY_VALUE module . . . . . . . . . . . . . . . . . . . . . 115 EMPTY_MODULE module . . . . . . . . . . . . . . . . . . . . 116 SETTOT_TOTAL module . . . . . . . . . . . . . . . . . . . . . . 113 TOTAL module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Programming mode Disabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Promag H Cleaning using pigs . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Grounding rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Weld nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Promag P Ground cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 High-temperature version. . . . . . . . . . . . . . . . . . . . . . . 28 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Promag W Ground cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pulsating flow Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Pulse output see Frequency output Pumps Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 173 Promag 53 PROFIBUS DP/PA Index Q Quick Setup Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data back-up (of device data with T-DAT) . . . . . . . . . . Pulsating flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transfer data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T 85 80 88 90 82 90 R Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76, 153 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Replacement Electronics boards (installing/removing) . . . . . . . . . . . 143 Exchangeable measuring electrodes . . . . . . . . . . . . . . 148 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 S Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 S-DAT (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Seals Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Replacement, replacement seals . . . . . . . . . . . . . . . . . 122 Seals (sensor process connection) . . . . . . . . . . . . . . . . . 21, 27 Sensor installation See Installing sensor Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–9 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Shielding of the supply line/T-box . . . . . . . . . . . . . . . . . . . 55 Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 SIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Software Amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Spur PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Standards, guidelines . . . . . . . . . . . . . . . . . . . . . . . . 168–169 Status input Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Supplementary Ex documentation . . . . . . . . . . . . . . . . . . . . 6 Supply voltage (power supply) . . . . . . . . . . . . . . . . . . . . . 153 Surface roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Switching output see Relay output System error Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 System error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 174 T-DAT (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Save/load (data back-up, e.g. for replacing devices) . . . 90 Temperature Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Temperature ranges Ambient temperature range . . . . . . . . . . . . . . . . . . . . 155 Fluid temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Terminal assignment PROFIBUS DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 PROFIBUS PA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Terminating resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Tightening torques Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Promag W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Transmitter Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Installing the wall-mount housing . . . . . . . . . . . . . . . . 37 Length of connecting cable (remote version) . . . . . . . . 20 Turning the field housing (aluminum) . . . . . . . . . . . . . 35 Turning the field housing (stainless steel) . . . . . . . . . . . 35 Transporting the sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Troubleshooting and remedy. . . . . . . . . . . . . . . . . . . . . . 125 V Vibration resistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Measures to prevent vibrations . . . . . . . . . . . . . . . . . . 16 Shock and vibration resistance. . . . . . . . . . . . . . . . . . 155 W Wall-mount housing, installing . . . . . . . . . . . . . . . . . . . . . 37 Weight (SI units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 (US units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Weld nipple, Promag H. . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Wiring see Electrical connection Writes (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Endress+Hauser Declaration of Hazardous Material and De-Contamination Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility. Bitte geben Sie die von E+H mitgeteilte Rücklieferungsnummer (RA#) auf allen Lieferpapieren an und vermerken Sie diese auch außen auf der Verpackung. Nichtbeachtung dieser Anweisung führt zur Ablehnung ihrer Lieferung. RA No. Because of legal regulations and for the safety of our employees and operating equipment, we need the "Declaration of Hazardous Material and De-Contamination", with your signature, before your order can be handled. Please make absolutely sure to attach it to the outside of the packaging. Aufgrund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen, benötigen wir die unterschriebene "Erklärung zur Kontamination und Reinigung", bevor Ihr Auftrag bearbeitet werden kann. Bringen Sie diese unbedingt außen an der Verpackung an. Serial number Seriennummer ________________________ Type of instrument / sensor Geräte-/Sensortyp ____________________________________________ Used as SIL device in a Safety Instrumented System / Einsatz als SIL Gerät in Schutzeinrichtungen Process data/Prozessdaten Pressure / Druck _____ [psi] _____ [ Pa ] Viscosity /Viskosität _____ [cp] _____ [mm2/s] Temperature / Temperatur_____ [°F] _____ [°C] Conductivity / Leitfähigkeit ________ [µS/cm] Medium and warnings Warnhinweise zum Medium Medium /concentration Identification flammable CAS No. Medium /Konzentration entzündlich toxic giftig corrosive ätzend harmful/ irritant gesundheitsschädlich/ reizend other * harmless sonstiges* unbedenklich Process medium Medium im Prozess Medium for process cleaning Medium zur Prozessreinigung Returned part cleaned with Medium zur Endreinigung * explosive; oxidising; dangerous for the environment; biological risk; radioactive * explosiv; brandfördernd; umweltgefährlich; biogefährlich; radioaktiv Please tick should one of the above be applicable, include safety data sheet and, if necessary, special handling instructions. Zutreffendes ankreuzen; trifft einer der Warnhinweise zu, Sicherheitsdatenblatt und ggf. spezielle Handhabungsvorschriften beilegen. Description of failure / Fehlerbeschreibung __________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ Company data /Angaben zum Absender P/SF/Konta XIV Company /Firma ___________________________________ _________________________________________________ Address / Adresse _________________________________________________ _________________________________________________ Phone number of contact person /Telefon-Nr. Ansprechpartner: ____________________________________________ Fax / E-Mail ____________________________________________ Your order No. / Ihre Auftragsnr. ____________________________ “We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge.We further certify that the returned parts have been carefully cleaned. To the best of our knowledge they are free of any residues in dangerous quantities.” “Wir bestätigen, die vorliegende Erklärung nach unserem besten Wissen wahrheitsgetreu und vollständig ausgefüllt zu haben. Wir bestätigen weiter, dass die zurückgesandten Teile sorgfältig gereinigt wurden und nach unserem besten Wissen frei von Rückständen in gefahrbringender Menge sind.” (place, date / Ort, Datum) Name, dept./Abt. (please print /bitte Druckschrift) Signature / Unterschrift www.endress.com/worldwide BA053D/06/EN/06.10 71116500 FM+SGML6.0 ProMoDo
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