warning: failure to follow these rules

warning: failure to follow these rules
Operating Instructions and Parts Manual
Metal Band Saw
Model ST-227 MBS M/ ST-227 MBS T
Revision A 1/2012
CE-Conformity Declaration
Product: Metal Band Saw
ST-227 MBS M/ ST-227 MBS T
Article Number: 77.915.91520.11/ 77.915.91520.12
Brand: SWISSTEC
Manufacturer:
DKSH Hong Kong Limited
23/F Tower A, Southmark, 11 Yip Hing Street, Wong Chuk Hang, Hong Kong
On our own responsibility we hereby declare that this product complies with the regulations
* 2006/42/EC Machinery Directive
* 2004/108/EC EMC Directive (Electro Magnetic Compatibility)
* 2006/95/EC Low Voltage Directive
* 2002/95/EC RoHS Directive (Reduction of Hazardous Substances)
designed with consideration of the standards
** EN 12100-1, EN 12100-2, EN 294, EN 349, EN 13898, EN 55014, EN 60204-1
Technical file compiled by: Marcel Baumgartner, General Manager Sourcing – Technology
2011-12-15 Marcel Baumgartner, General Manager Sourcing – Technology
DKSH Hong Kong Limited
23/F Tower A, Southmark, 11 Yip Hing Street, Wong Chuk Hang, Hong Kong
1
Table of Contents
Page No
1 Warning...….………………………………………………………………..…
2 Safety rules for all tools….……………………………………………………
3 Specification….……………………………………………………………...…
4 Transportation of machine...……………………………………………….…
5 Installation ……………………………………………………………………..
6 Minimum room space for machine operation…..……………………………
3
3
6
6
7
7
8
9
12
13
14
15
7 Assembly………………………………………………………………………..
8 Operation…..…………………………………………………………………...
9 Blade guide bearing adjustment……..………………………………………..
10 Blade track adjustment….…………………………………………………….
11 Maintenance …………………..……………………………………………….
12 Lubrication …………………………………………………………………….
15 Trouble Shooting ……………………………………………………………… 16
16 Circuit Diagram ……………………….……………………………………… 18
Interlock switch
Guide adjustable knob
Switch
Blade adjustable knob
Motor pulley cover
Hand vise wheel
Cylinder
Vise jaw bracket
Stop block
2
WARNING: FAILURE TO FOLLOW THESE RULES
MAY RESULT IN SERIOUS PERSONAL INJURY
As with all machinery there are certain hazards involved with operation and use of the machine.
Using the machine with respect and caution will considerably lessen the possibility of personal
injury. However, if normal safety precautions are overlooked or ignored, personal injury to the
operator may result.
This machine was designed for certain applications only. We strongly recommends that this
machine NOT be modified and/or used for any application other than for which it was designed. If
you have any questions relative to its application DO NOT use the machine until you contact with
us and we have advised you.
Always install the plastic belt cover before operating the machine.
SAFETY RULES FOR ALL TOOLS
A. USER:
(1). WEAR PROPER APPAREL. No loose clothing, gloves, rings, bracelets, or other jewelry to
get caught in moving parts.
Non-slip foot wear is recommended. Wear protective hair covering to contain long hair.
(2). ALWAYS WEAR EYE PROTECTION. Refer to ANSLZ87.1 standard for appropriate
recommendations.
Also use face or dust mask if cutting operation is dusty.
(3). DON'T OVERREACH. Keep proper footing and balance at all times.
(4). NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting
tool is accidentally contacted.
(5). NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave
tool until it comes to a complete stop.
(6). DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of
drug, alcohol or any medication.
(7). MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY. While motor is
being mounted, connected or reconnected.
(8). ALWAYS keep hands and fingers away from the blade.
(9). STOP the machine before removing chips.
(10). SHUT- OFF power and clean the BAND SAW and work area before leaving the machine.
B. USE OF MACHINE:
(1). REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that
3
keys and adjusting wrenches are removed from tool before turning it "on".
(2). DON'T FORCE TOOL. It will do the job better and be safer at the rate for which it was
designed.
(3). USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not
designed.
(4). SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using
your hand frees both hands to operate tool.
(5). MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
(6). USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended
accessories. The use of improper accessories may cause hazards.
(7). AVOID ACCIDENTAL STARTING. Make sure switch is in “OFF” position before
plugging in power cord.
(8). DIRECTIONOF FEED. Feed work into a blade or cutter against the direction of rotation of
the blade or cutter only.
(9). ADJUST AND POSITION the blade guide arm before starting the cut.
(10). KEEP BLADE GUIDE ARM TIGHT, A loose blade guide arm will affect sawing
accuracy .
(11). MAKE SURE blade speed is set correctly for material being cut.
(12). CHECK for proper blade size and type.
(13). STOP the machine before putting material in the vise.
(14). ALWAYS have stock firmly clamped in vise before starting cut.
(15). GROUNDALL TOOLS. If tool is equipped with three-prong plug, it should be plugged
into a three-hole electrical receptacle. If an adapter is used to accommodate atwoprong receptacle,
the adapter lug must be attached to a known ground. Never removed the third prong.
C. ADJUSTMENT :
MAKE all adjustments with the power off. In order to obtain the machine. precision and correct
ways of adjustment while assembling, the user should read the detailed instruction in this manual.
D. WORKING ENVIRONMENT:
(1). KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
(2). DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet
locations, or expose them to rain. Keep work area well-lighted.
(3). KEEP CHILEREN AND VISITIORS AWAY. All children and visitors should be kept a
safe distance from work area.
(4). DON’T install & use this machine in explosive, dangerous environment.
4
E. MAINTENANCE:
(1). DISCONNECT machine from power source when making repairs.
(2). CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is
damaged should be carefully checked to ensure that it will operate properly and perform its
intended function check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
(3). DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits,
cutters, etc.
(4). MAKE SURE that blade tension and blade tacking are properly adjusted.
(5). RE-CHECK blade tension after initial cut with a new blade.
(6). TO RPOLONG BLADE LIFE ALWAYS release blade tension at the end of each work day.
(7).CHECK COOLANT DAILY Low coolant level can cause foaming and high blade
temperatures. Dirty or week coolant can clog pump, cause crooked. Cast, low cutting rate and
permanent blade failure. Dirty coolant can cause the growth of bacteria with ensuing skin
irritation.
(8). WHEN CUTTING MAGNESIUM NEVER use soluble oils or emulsions(oil-water mix) as
water will greatly intensify any accidental magnesium chip fire. See your industrial coolant
supplier for specific coolant recommendations when cutting magnesium.
(9). TO PRNMT corrosion of machined surfaces when a soluble on is used as coolant, pay
particular attention to wiping dry the surfaces where fluid accumulates and does not evaporate
quickly, such as between the machine bed and vise.
F. SPECTIFIED USAGE:
This machine is used only for general metals cutting within the range of cutting capacity.
G. NOISE:
A weighted sound pressure level : 80 dB.
H. SAFETY DEVICE:
By the time the saw arm cover is opened, the interlock switch will function to stop the
machine. do not remove this switch from machine for any reason, and check it's function
frequently.
5
3. SPECIFICATION
Model
ST-227 MBS M
ST-227 MBS T
Article Number
77.915.91520.11
77.915.91520.12
230V ~1/N/PE 50Hz
400V ~3/PE 50Hz
0.75 kW (1HP), S1
0.75 kW (1HP), S1
5.5 A
1.9 A
Extension Cord (H07RN-F)
3x1,5mm²
4x1,5mm²
Installation Fuse Protection
10A
16A
Mains
Output Power
Reference Current
Blade Speeds
26, 50, 73, 95 m/min.
Blade Size
27 x 0.9 x 2655 mm
Dimension LxWxH (mm)
1380x460x1050
N.W / G.W (kg)
160 / 185
0°
Working Capacity
±45°
○(mm)
229
□(mm)
178x305
○(mm)
150
□(mm)
127x150
Noise
80 dB MAX
4. TRANSPORTATION OF MACHINE:
Unpacking
1. Transportation to desired location before unpacking, please use lifting jack.(Fig. B)
2. Transportation after unpacking, please use heavy duty fiber belt to lift up the machine.
Fig. B
ALLWAYS KEEP PROPER FOOTING & BALANCE WHILE MOVING THIS MACHINE.
6
5. INSTALLATION:
This machine weights 155 kg. It is recommended that the machine shall be transported, with help
of lifting jack.
Transportation Recommendation:
(1). Tighten all locks before operation.
(2). ALWAYS Keep proper footing & balance while moving this 155kgs machine, and only use
heavy duty fiber belt to lift the machine as Fig. A
(3). TURN OFF the power before wiring, & be sure
machine in proper grounding, Overload & circuit
breaker is recommended for safety wiring.
(4). CHECK carefully if the saw blade is running in
counter-clockwise direction if not , reverse the
wiring per circuit diagram then repeat the running
test.
(5). KEEP machine always out from sun, dust, wet,
912(B.G)
raining area.
6. MINIMUM ROOM SPACE FOR MACHINE OPERATION
7
7. ASSEMBLY
Counterclockwise rotation is required. Note that rotation can be reversed by following direction
given on terminal or nameplate.
(1). Assemble the motor mounting plate to the head using the long bolt Note that the flat side of
the plate faces up.
(2). Assemble the guard plate to the head using the screw and Lock Washer and the Carriage Bolt
Washer and Wing Nut are used to secure the motor mounting plate to the Guard plate through the
slotted hole in the Guard plate. These components also serve to position and lock the motor in
place for proper speed/ belt adjustment.
(3). Place the spacer over the long Bolt and secure it wit the nut.
(4). Secure the Motor to the Motor Mounting plate with the four bolts and nuts. Note, that the
motor shaft is placed through the large opening in the Guard plate and must be pareallel with the
drive Shaft.
(5). Assemble the Motor Pulley, the smaller of the two provided, to the motor shaft Note, the
larger diameter must be closest to the motor.
Do not tighten the set screw.
(6). Assemble the Driven Pulley, the larger of the two provided, to the protruding drive Shaft Note
the small diameter must be closest to the bearing.
Do not tighten the set screw.
(7).Place the belt into one of the pulley grooves and the other end into the respective grooves of
the second pulley.
(8) Line up the belt and both pulleys such that the belt is running parallel in the pulley grooves.
(9).Tighten the set screws of both pulleys in this position.
(10). Place the belt into proper pulley combination for proper blade speed. See material cutting
Chart.
(11). Adjust the position of the Motor to obtain approximately 13 mm depression in the belt when
applying pressure with your thumb.
(12). Tighten the head screw Holding the Motor Mounting plate to the Guard plate.
(13). Connect the Electrical Harness to the motor terminal box. The motor should be protected
with a time delay fuse or circuit breaker with a rated amperage slightly greater than the full load
amperage of the motor.
8
8. OPERATION
WORK SET UP
(1). Raise the saw head to the highest position.
(2). Open vise to accept the Piece to be cut by rotating the wheel at the end the base.
(3). Place workpiece on saw bed. If the piece is long, support the end.
(4). Clamp workpiece securely in vise.
WORK STOP ADJUSTMENT
(1). Loosen the thumb screw holding the work stop casting to the shaft.
(2). Adjust the work stop casting to the desired length position.
(3). Rotate the work stop to as close to the bottom of the cut as possible.
(4). Tighten thumbscrew.
(5). DO NOT ALLOW the blade to rest on the work while the motor is shut off.
BLADE SPEEDS
When using your Band saw always change the blade speed to best suit the material being cut
the material Cutting Shirt givers suggested settings for several materials.
Belt Groove Used
Material
Speed (m/ min.)
Motor
Pulley
Saw
Pulley
26
Small
Largest
Medium
Large
Large
Medium
Largest
Small
Tool, Stainless
Alloy Steels
Bearing Bronze
Medium to High
Carbon Steels
Hard Brass or Bronze
Low to Medium
Carbon Steel
Soft Brass
50
73
Aluminum ,Plastic
95
BLADE DIRECTION OF TRAVEL
BLADE MOVEMENT
Blade Direction
9
TELLTALE CHIPS
Chips are the best indicator of correct feed force. Monitor chip information and adjust feed
accordingly.
Thin or powdered chips – increase feed rate or reduce band
speed.
Burned heavy chips – reduce feed rate and/or band speed.
Curly silvery and warm chips – optimum feed rate and band
speed.
STARTING SAW:
1. Switch button function description.
(Coolant Selection Switch)
(Start Button)
(Stop Button)
(Emergency Push Button)
CAUIION: NEVER OPERATE SAW WITHOUT BLADE GUARDS IN PLACE.
10
Be sure the blade is not in contact with the work when the motor is started. Start the motor, allow
the saw to come to full speed, then begin the cut by letting the head down slowly onto the work.
DO NOT DROP OR FORCE. Let the weight of the saw head provide the cutting force. The saw
automatically shuts off at the end of the cut.
CHANGING BLADE
Raise saw head to the highest position and open the blade guards. Loosen tension screw knob
sufficiently to allow the saw blade to slip off the wheels. Install the new blade with teeth slanting
toward the motor as follows:
(1). Place new blade and make sure the teeth are pointing the cutting direction.
(2). Turn the blade tension knob clockwise until the proper blade tension is achieved.
(3). Install the blade guards.
(4). Place 2-3 drops of lightweight oil on the blade.
TRU- LOCK VISE
SYSTEM
INSTRUCTIONS
(a)
(b)
(1)
(2)
(1) The position of the vise when tightened.
(2) The position of the vise when loosened. (Half opened)
(3) The position of the vise when loosened. (Completely opened)
(3)
To operate, proceed as follows:
1) Rise the arm about 50mm above the workpiece, close the cylinder valve to maintain the arm
above the workpiece.
2) Put your workpiece on the table. Move the vise handle (a) upwards to an angle of 45 degree
(a-Half opened) to loosen the vise.
Move the vise jaw bracket against the workpiece by turning the rectangular handle (b). Push
down on the vise handle (a) to lock the workpiece in position.
3) To loosen the workpiece from the vise, hold the workpiece and lift the vise handle (a) to a 90
degree position (completely opened). Remove workpiece.
QUICK VISE ADJUSTMENT FOR ANGLE CUT
(1). Loosen the A. B. C. D. Screws.
(2). Adjust rear vise to the threaded hole position (E).
(3). Set the scale to the desired angle.
11
(4). Adjust the front vise (F) to parallel the rear vise (E).
(5). Tighten the A. B. C. D. Screws.
9. BLADE GUIDE BEARING ADJUSTMENT
ATTENTION: This is the most important adjustment on your saw. It is impossible to get
satisfactory work from your saw if the blade guides are not properly adjusted. The blade guide
bearings on your metal. Cutting Band Saw are adjusted and power tested with several test cuts
before leaving the factory to insure proper setting The need for adjustment should rarely occur
when the saw is used properly. If the guides do get out of adjustment though, it is extremely
important to readjust immediately. If improper adjustment in maintained, the blade will not cut
straight, and if the situation is not corrected it will cause serious blade damage. Because guide
adjustment is a critical factor in the performance of your saw, it is always best to try a new blade to
see if this will correct poor cutting before beginning to adjust. If a blade becomes dull on one side
sooner than the other, for example, it will begin cutting crooked. A blade change will correct this
problem the guide adjustment will not. If a new blade does not correct the problem, check the blade
guides for proper spacing.
NOTE: There should be from 0 (just touching) to 0.03mm clearance between the blade and guide
bearings to obtain this clearance adjust as follows:
1. The inner guide bearing is fixed and cannot be adjusted.
2. The outer guide bearing is mounted to an eccentric bushing and can be adjusted.
3. Loosen the nut while holding the bolt with an Allen wrench.
4. Position the eccentric by turning the bolt to the desired position of clearance.
5. Tighten the nut.
6. Adjust the second blade guide bearing in the same manner.
REMARK:
1. Adjust the tension of blade until the back of the blade (A) against the blade wheel (front)
lightly.
2. Be sure the nut (E) is tightened.
3. Turn the eccentric shaft (B) counterclockwise, when the bearing (D) touches the saw blade
properly, tighten the nut (E).
12
4. To adjust, loosen socket head screw (F) and move the blade adjustable up or down until it
lightly touches the back of the blade (A).
5. The carbide blade guides (L) Fig.1,should also be adjusted so they lightly touch the blade
by loosening screws (M).
6. Repeat 1. 2, 3, 4and 5 steps to adjust the other side's blade guide bearings (G).
7. Correct the base and blade to be a vertical position by using a straight edge. If necessary,
loosen set screw (F).
8. Set down the blade frame, correct the jaw vise (H) and blade to be a vertical position with a
Straight edge, then tighten the screws (I).
9. Loosen screw (K), move front jaw vise (J) to against rear jaw vise (H) tightly, then tighten
the screw (K).
M
C
A
G
D
L
Fig.2
Fig.1
10. BLADE TRACK ADJUSTMENT
(1). Open the blade guard.
(2). Remove the blade guide assemblies (top and bottom)
(3). Loosen the hex head screw in the tilting mechanism to a point where it is loose but snug.
(4). With the machine running, adjust both the set crew and blade tension knob simultaneously to
keep constant tension on the blade. The set screw and blade tension knob are always turned in
opposite directions, ie, when one is turned clockwise the other is turned counterclockwise.
The blade is tracking properly when the back side just touches the shoulder of pulley or a
slight gap appears near the center line of the pulley. Care should be taken not to over-tighten
the saw blade since this will give a false adjustment and limit life of the blade.
(5). Tighten the hex head screw in tilting mechanism. IMPORTANT: Sometimes in trying to
make this critical adjustment it is possible to cause the basic setting to be misaligned. Should
this occur, proceed as follows:
a. Loosen the set screw and back it out as far as it can go and still remain in the threaded hole.
b. Turn the hex head screw clockwise until it stops (do not tighten).
c. Turn the set screw clockwise until it bottoms, then continue for half a turn and check the
13
tracking by turning on the machine.
d. If further adjustment is required, go back to step 4.
(6). Turn off power to the machine.
(7). Replace the blade guide assemblies--it may be necessary to loosen the blade tension lightly.
(8). Adjust the vertical position of blade guide bearing assemblies so that the back side of the
blade just touches the ball bearing.
(9). Make a final run to check tracking. It required, touch up adjustment (See stop 4)
(10). Replace the blade guards.
Hydraulic Feed Adjustment
(1) To adjust the feeding rate when in cutting, turn the volume valve clockwise for faster feeding,
counterclockwise for slower feeding.
(2) When cutting feed is too fast, raise the saw arm, then slower the feed rate to prevent blade
damage.
11. MAINTENANCE
CAUTION: MAKE CERTAIN THAT THE UNIT IS DISCONNECTED FROM THE POWER
SOURCE BEFORE ATTEMPTING TO SE RV ICE OR REMOVE ANY COMPONENT.
That's easier to keep machine in good condition or best performance by means of maintaining it at
any time than remedy it after it is out of order.
(1) Daily Maintenance (by operator)
(a) Fill the lubricant before starting machine everyday.
(b) If the temperature of spindle caused over-heating or strange noise, stop machine immediately
to cheek it for keeping accurate performance.
(c) Keep work area clean; release vise, cutter, work-piece from table; switch off power source;
take chip or dust away from machine and follow instructions lubrication or coating rust proof
oil before leaving.
(2) Weekly Maintenance
(a) Clean and coat the leading screw with oil.
(b) Check to see if sliding surface and turning parts lack of lubricant. If the lubricant is
insufficant, fill it.
(3) Monthly Maintenance
(a) Check if the fixed portion has been loose.
(b) Lubricate bearing, worm, and worm shaft to avoid the wearing.
(4) Yearly Maintenance
14
(a) Adjust table to horizontal position for maintenance of accuracy.
(b) Check electric cord, plugs, switches at least once a year to avoid loosening or wearing.
12. LUBRICATION
Lubricate the following components with grease.
(1). Vise lead screw.
(2). Vise guide ways
(4). The drive gears run in an oil bath and will not require a lubricant change more often than once
a year, unless a leak or over-hot occur.
Changing gearbox oil:
Fill the gear box with approximately 0,350 liters of Mobil Gear 634 ( ISO VG 460) gear oil or
equivalent.
15
13. TROUBLE SHOOTING
Symptom
Excessive Blade
Breakage
Possible Cause(s)
Corrective Action
1. Materials loosen in vise.
2. Incorrect speed or feed
3.Blade teeth spacing too large
14. Material too coarse
5. Incorrect blade tension
6.Teeth in contact with material
before saw is started
7. Blade rubs on wheel flange
8. Miss-aligned guide bearings
9. Blade too thick
10 Cracking at weld
Premature Blade Dulling 1. Teeth too coarse
2. Too much speed
3. Inadequate feed pressure
4.Hard spots or scale on material
5. Work hardening of material.
6.Blade twist
7. Insufficient blade
8. Blade slide
Unusual Wear on
Side/Back of Blade
1.Blade guides worn.
2.Blade guide bearings not adjust
properly
3.Blade guide bearing bracket is
loose
16
1. Clamp work securely
2. Adjust speed or feed
3. Replace with a small teeth
spacing blade
4. Use a blade of slow speed
and small teeth spacing
5. Adjust to where blade just
does not slip on wheel
6. Place blade in contact
with work after motor is
starred
7. Adjust wheel alignment
8. Adjust guide bearings
9. Use thinner blade
10. Weld again, note the weld
skill.
1. Use finer teeth
2. Decrease speed
3. Decrease spring tension on
side of saw
4. Reduce speed, increase feed
pressure
5. Increase feed pressure by
reducing spring tension
6. Replace with a new blade,
and adjust blade tension
7. Tighten blade tension
adjustable knob
8. Tighten blade tension
1.Replace.
2.Adjust as per operators
manual
3.Tighten.
Teeth Ripping from
Blade.
1. Tooth too coarse for work
2. Too heavy pressure; too slow
speed.
3. Vibrating work-piece.
4. Gullets loading
1. Use finer tooth blade.
2. Decrease pressure, increase
speed
3. Clamp work piece securely
4. Use coarser tooth blade or
brush to remove chips.
Motor running too hot
1. Blade tension too high.
2. Drive belt tension too high.
3. Blade is too coarse for work
4. Blade is too fine for work
5. Gears aligned improperly
1. Reduce tension on blade.
2. Reduce tension on drive belt.
3. Use finer blade.
4. Use coarse blade.
5. Adjust gears so that worm is
in center of gear.
6. Check oil path.
7. Decrease reed anti speed
6. Gears need lubrication
7. Cut is binding blade
Bad Cuts (Crooked)
1. Feed pressure too great.
Bad Cuts (Rough)
1. Too much speed or feed
2. Blade is too coarse
3. Blade tension loose
1. Decrease speed or feed.
2. Replace with finer blade.
3. Adjust blade tension.
1. Cut is binding blade.
2. Too much blade tension.
1. Decrease reed pressure.
2. Decrease blade tension.
Blade is twisting
1. Reduce pressure by
increasing spring tension on
side of saw
2. Guide bearings not adjusted
2. Adjust guide bearing, the
properly
clearance can not greater
than 0.001.
3. Inadequate blade tension.
3. Increase blade tension by
adjust blade tension
4. Dull blade.
4. Replace blade
5. Speed incorrect.
5. Adjust speed
6. Blade guides spaced out too much 6. Adjust guides space.
7. Blade guide assembly loose
7. Tighten
8. Blade truck too far away from
8. Re-track blade according to
wheel flanges
operating instructions.
17
CIRCUIT DIAGRAM
18
19
20
21
22
23
PARTS LIST
CODE NO PART NO
DESCRIPTION
SPECIFICATION
QTY
1
192012A
Swivel Base
1
2
192009A
Acme Screw
1
9
181138B
Acme Nut
1
15
181266
Fixed Bolt
1
16
W008
Washer
17
192015
Vise Jaw Bracket(Front)
18
S012
Hex. Head Screw
3/8"x1-1/2"L
1
19
N001
Hex. Nut
1/2"
1
20
W002
Washer
1/2"x28xt2
2
21
S501
Carriage Screw
1/2"x2"L
1
22
S003
Hex. Head Screw
1/2"x2"L
1
24
192008
Vise Jaw Bracket(Rear)
25
S708
Cross Round Head Screw
3/16"x3/8"L
2
26
W007
Washer
3/16"x12xt0.8
2
27
192044
Scale
1
28
181117-1
Spring
1
29
181118
Spring Adjusting Rod
1
30
192040
Spring Handle Bracket
1
31
W016
Washer
5/16"x23xt2
1
32
S022
Hex. Head Screw
5/16"x3/4"L
1
33
W014
Washer
3/8"x23xt2
1
34
N005
Hex. Nut
3/8"
1
35
192051
Bushing
1
36
192042A
Support Rod
1
37
P602
Hex. Head Screw
38
192003
Pivot Bracket
1
39
181270
Washer
1
40
S012
Hex. Head Screw
3/8"x1-1/2"L
2
41
ET2108
Wire Nipple
5/8"
1
43
W018
Washer
5/16"x23xt3
1
44
S022
Hex. Head Screw
5/16"x3/4"L
1
45
181301-2
Cylinder Lower Support
46
W016
Washer
5/16"x19xt1.5
1
47
S018
Hex. Head Screw
5/16"x1/2"L
1
48
181130
Thumb Screw
49
S022
Hex. Head Screw
3/8"x25xt2
2
1
1
5/16"x3/4"L
1
1
1
5/16"x3/4"L
24
1
NOTE
PARTS LIST
CODE NO PART NO
DESCRIPTION
SPECIFICATION
QTY
50
3021
Stock Stop Rod
1
51
181125
Stop Block
1
56
192011
Fixed Plate
1
57
W005
Washer
1/4"x16xt1.5
1
58
S019
Hex. Head Screw
5/16"x1-1/2"L
1
59
S014
Hex. Head Screw
3/8"x1-3/4"L
1
60
181112A
Support Plate
61
S022
Hex. Head Screw
5/16"x3/4"L
2
62
W017
Washer
5/16"x18xt1.5
2
63
N005
Hex. Nut
3/8"
2
64
181304B
Cylinder Complete Set
RF-712N
1
65
S412
Hex. Socket Head Screw
3/8"x2-1/4"L
1
66
W008
Washer
3/8"x25xt2
1
67
181302-2
Cylinder Upper Support
1
68
3076
Switch Cut Off Tip
1
69
N005
Hex. Nut
3/8"
1
70
S017
Hex. Head Screw
5/16"x1"L
3
71
W017
Washer
5/16"x18xt1.5
3
192045FS
Stand Complete Assembly
73
S017
Hex. Head Screw
5/16"x1"L
7
74
W017
Washer
5/16"x18xt1.5
7
75
N007
Hex. Nut
5/16"
7
76
S013
Hex. Head Screw
3/8"x1-1/4"L
1
77
N005
Hex. Nut
3/8"
1
78
191106A
Filter
79
S006
Hex. Head Screw
1/4"-20*1/2"L
1
83
N007
Hex. Nut
5/16"
1
84
195022B
Wheel Rod
85
W019
Washer
5/8"x30xt3mm
4
86
HP210
Cotter Pin
∮3x25L
2
87
195038
Coaster of Stand
1/2"
2
88
N001
Hex. Nut
1/2"-12
2
89
181129
Wheel
2
93
192039
Hand Rod
1
94
N007
Hex. Nut
5/16"-18
4
95
W016
Washer
5/16"x23xt2mm
82
72S
1
1
1
1
25
NOTE
PARTS LIST
CODE NO PART NO
96
97S
DESCRIPTION
SPECIFICATION
QTY
S019
Hex. Head Screw
5/16"-18x1-1/2"L
4
181256
Coolant Tank
1
Pump
1
98S
99
W004
Washer
1/4"x19xt1.5
2
100
S717
Cross Round Head Screw
1/4"x5/8"L
2
101
MHD809
Hose
5/8"x200mm
1
102
181852A
Coupler
3/8"PTx5/16"
1
103
W013
Washer
3/8"x20xt2
2
104
181900
Warning mark
1
190
101073
3 Way Valve
1
191
1341089
Tube Clamp
1/4PTx1/4"
2
192
MHD807
Hose
OD8xID6x1100L(1/4")
1
193
S475
Hex. Socket Head Screw
1/4"x1-1/4"L
2
194
192053
Valve
1/4"PTx5/16"
1
195
MHD811
Hose
OD12xID8x1400L(5/16")
1
196
MHD807
Hose
OD8xID6x400L(1/4")
1
197
101079
Hose Bib
2
198
103126-4
Hose Clamp
2
200
192001
Body Frame
1
201
W204
Spring Washer
3/8"
4
202
S013
Hex. Head Screw
3/8"x1-1/4"L
4
203
192041
Support Plate
204
W005
Washer
205
S201
Cross Socker Hex. Head Screw 1/4"x5/8"L
206
S022
Hex. Head Screw
210
192023A
Switch Cut Off Tip
211
W005
Washer
212
S201
Cross Socker Hex. Head Screw 1/4"x5/8"L
1
213
1965052
Knob
1
214
S414
Hex. Socket Head Screw
5/16"x1"L
2
215
W008
Washer
3/8"x25xt2
1
216
192038A
Blade Tension Bar
1
218
192037B
Handle Body
1
219
3027
Knob
3
223
192052
Blade Tension Sliding Block
1
224
181210
Sliding Plate
2
1
1/4"x16xt1.5
5/16"x3/4"L
2
2
1
1
1/4"x16xt1.5
26
1
NOTE
PARTS LIST
CODE NO PART NO
DESCRIPTION
SPECIFICATION
QTY
225
192026
Spring
1
226
S608
Hex. Socker Headless Screw
5/16"x3/4"L
1
227
W205
Spring Washer
5/16"
4
228
S020
Hex. Head Screw
5/16"×1"L
4
229
W015
Washer
5/16"x12xt2
2
230
S019
Hex. Head Screw
5/16"x1-1/2"L
2
235S
192016AS
Idler Wheel Set
1
235-1
192016A
Idler Wheel
1
235-2
HCR06
C-Retaniner Ring
235-3
CA6205LLU Bearing
235-4
181245
Bushing
235-6
W018
Washer
5/16"x20xt3
1
235-7
S022
Hex. Head Screw
5/16"x3/4"L
1
235-9
193050
Blade Wheel Shaft
235-10
P005
Pin
235-11
193052
Sliding Plate Draw Block
240
192050A
Blade
241
181237D
Cover
1
244S
181216-1AS Gear Box Assembly
1
244-1
181216A
Gear Box
1
244-2
181219-1
Transmission Wheel Shaft
1
244-3
181218-1
Bushing
1
244-4
193049
Washer
1
244-5
CA6205LLU Bearing
6205LLU
3
244-6
HK025
Key
6x6x20L
2
244-7
HCS13
C-Retainer Ring
S25
1
244-8
3092
Gear Box Gasket
1
244-9
181222-1
Gear Box Cover
1
244-10
S201
Cross Socker Hex. Head Screw 1/4"x5/8"L
4
244-11
3149
Vent Plug
244-12
181246
Bearing Cover
244-13
S708
Cross Round Head Screw
244-14
181220-1
Worm Gear
244-15
S607
Hex. Socker Headless Screw
245S
192010S
Worm Gear Shaft Assembly
1
245-1
192010
Worm Shaft
1
R52
2
6205LLU
2
1
1
∮5x34L
1
1
27x0.9x2655x5-8T
M8xP1
1
1
1
3/16"x3/8"L
3
1
27
5/16"x1/2"L
1
NOTE
PARTS LIST
CODE NO PART NO
DESCRIPTION
SPECIFICATION
QTY
245-2
181224
245-3
CA6003LLU Bearing
6003LLU
2
245-4
HCS06
C-Retainer Ring
S17
1
245-5
K008
Key
5x5x30L
1
245-6
S607
Hex. Socker Headless Screw
5/16"x1/2"L
1
245-7
193049
Washer
1
Box
1
181226B
Spindle Pulley
1
262-1
S604
Hex. Socker Headless Screw
263S
ET1924S
Control Box
1
264
192017A
Drive Wheel
1
S604
Hex. Socker Headless Screw
1/4"x3/8"L
2
265
HCS13
C-Retainer Ring
S25
1
269
181233A
Motor Mount Bracket
270
W016
Washer
5/16"x23xt2
4
271
S022
Hex. Head Screw
5/16"x3/4"L
4
272
W018
Washer
5/16"x23xt3
2
273
S022
Hex. Head Screw
5/16"x3/4"L
2
274
181234A
Motor Mount Plate
275
N007
Hex. Nut
5/16"
2
276
S020
Hex. Head Screw
5/16"x1"L
2
277
S503
Carriage Screw
5/16"x1"L
4
261S
262
264-1
278
1
Bearing Bushing
1/4"x3/8"L
2
1
1
1
Motor
279
W016
Washer
5/16"x23xt2
8
280
N007
Hex. Nut
5/16"
4
281
181235B
Motor Pulley
281-1
S604
Hex. Socker Headless Screw
1/4"x3/8"L
1
283
K008
Key
5x5x30L
2
284
181237I
Motor Pulley Cover
285
W202
Spring Washer
1/4"
2
286
S006
Hex. Head Screw
1/4"x1/2"L
2
288
3058
Plum handle
290
W008
Washer
3/8"x25xt2
1
291
S013
Hex. Head Screw
3/8"x1-1/4"L
1
292S
192004AS
Adjustable Bracket
1
293S
192021AS
Guide Pivot (Right)
1
1
1
1
28
NOTE
PARTS LIST
CODE NO PART NO
DESCRIPTION
SPECIFICATION
QTY
294S
192020AS
Bearing Shaft
1
308S
181242BS
Brush Assembly
1
S708
Cross Round Head Screw
315S
192021AS
Guide Pivot (Right)
1
316S
192020AS
Bearing Shaft
1
317S
192005S
Adjustable Bracket(Front) Set
1
318
W008
Washer
319
3066-3
Blade Adjustable Knob
1
320
181231A
Blade Cover(Front)
1
321
S711
Cross Round Head Screw
5/32"x1/4"L
2
326
181874
Belt
3Vx270
1
327
192002B
Blade Back Cover
329
W005
Washer
1/4"x16xt1.5
4
330
S701
Cross Round Head Screw
1/4"x1/2"L
4
331
W005
Washer
1/4"x16xt1.5
2
332
195083
Knob
337
N016
Nut
1/2"
2
338
W002
Washer
1/2"x28xt2
2
340
181306
Bracket , For CE Only
341
S720
Cross Round Head Screw
342
181305
Switch Base
343
W023
Washer
344
S721
Cross Round Head Screw
345
181991
345
310
3/16"x3/8"L
3/8"x25xt2
NOTE
2
1
1
2
1
For CE Only
2
For CE Only
1
For CE Only
M5
2
For CE Only
M5x10L
2
For CE Only
Emergency Switch Bracket
1
For CE Only
181998A
Control Base
1
Option
348
S727
Cross Round Head Screw
M6x12L
4
CE / Option
351
S407
Hex. Socket Head Screw
3/16"x3/8"L
2
CE / Option
364
6027-1S
Knob
1
365
193057
Knob
1
366
S612
Hex. Socker Headless Screw
367
193055
Presure Lump
368
HW007
Washer
M12xt2
1
369
S013
Hex. Head Screw
3/8"x1-1/4"L
2
370
W013
Washer
3/8"x20xt2
2
372
193056
Presure Shaft
1
373
193059
Knob W/Shaft
1
M4x5L
5/16"-18X1/2"L
1
1
29
PARTS LIST
CODE NO PART NO
DESCRIPTION
SPECIFICATION
QTY
245-2
181224
245-3
CA6003LLU Bearing
6003LLU
2
245-4
HCS06
C-Retainer Ring
S17
1
245-5
K008
Key
5x5x30L
1
245-6
S607
Hex. Socker Headless Screw
5/16"x1/2"L
1
245-7
193049
Washer
1
Box
1
181226B
Spindle Pulley
1
262-1
S604
Hex. Socker Headless Screw
263S
ET1924S
Control Box
1
264
192017A
Drive Wheel
1
S604
Hex. Socker Headless Screw
1/4"x3/8"L
2
265
HCS13
C-Retainer Ring
S25
1
269
181233A
Motor Mount Bracket
270
W016
Washer
5/16"x23xt2
4
271
S022
Hex. Head Screw
5/16"x3/4"L
4
272
W018
Washer
5/16"x23xt3
2
273
S022
Hex. Head Screw
5/16"x3/4"L
2
274
181234A
Motor Mount Plate
275
N007
Hex. Nut
5/16"
2
276
S020
Hex. Head Screw
5/16"x1"L
2
277
S503
Carriage Screw
5/16"x1"L
4
261S
262
264-1
278
1
Bearing Bushing
1/4"x3/8"L
2
1
1
1
Motor
279
W016
Washer
5/16"x23xt2
8
280
N007
Hex. Nut
5/16"
4
281
181235B
Motor Pulley
281-1
S604
Hex. Socker Headless Screw
1/4"x3/8"L
1
283
K008
Key
5x5x30L
2
284
181237I
Motor Pulley Cover
285
W202
Spring Washer
1/4"
2
286
S006
Hex. Head Screw
1/4"x1/2"L
2
288
3058
Plum handle
290
W008
Washer
3/8"x25xt2
1
291
S013
Hex. Head Screw
3/8"x1-1/4"L
1
292S
192004AS
Adjustable Bracket
1
293S
192021AS
Guide Pivot (Right)
1
1
1
1
30
NOTE
PARTS LIST
CODE NO
PART NO
DESCRIPTION
SPECIFICATION
QTY
235-1
192016A
Idler Wheel
235-2
HCR06
C-Retaniner Ring
R52
2
235-3
CA6205LLU
Bearing
6205LLU
2
235-4
193051
Bushing
235-6
W018
Washer
5/16"x20xt3
1
235-7
S022
Hex. Head Screw
5/16"x3/4"L
1
235-9
193050
Blade Wheel Shaft
235-10
P005
Pin
235-11
193052
Sliding Plate Draw Block
1
292-1
192004A
Adjustable Bracket
1
292-2
192006A
Blade Adjustable
1
292-3
W017
Washer
5/16"x18xt1.5
1
292-4
W205
Spring Washer
5/16"
1
292-5
S416
Hex. Socket Head Screw
5/16"x1-1/4"L
1
292-8
CA608ZZ
Bearing
608ZZ
1
292-9
3063A
Bearing Pin
1
292-10
103120
Carbide Guide
2
292-11
HS229
Hex. Socket Head Screw
M6x16L
2
292-12
W208
Spring Washer
3/8"
2
292-13
N006
Hex. Nut
3/8"UNF
2
293-1
192021A
Guide Pivot (Right)
293-2
CA608ZZ
Bearing
608ZZ
2
293-3
HCS39
C-Retainer Ring
S8
1
294-1
192020A
Bearing Shaft
294-2
CA608ZZ
Bearing
608ZZ
2
294-3
HCS39
C-Retainer Ring
S8
1
315-1
192021A
Guide Pivot (Right)
315-2
CA608ZZ
Bearing
608ZZ
2
315-3
HCS39
C-Retainer Ring
S8
1
316-1
192020A
Bearing Shaft
316-2
CA608ZZ
Bearing
608ZZ
2
316-3
HCS39
C-Retainer Ring
S8
1
317-1
192005
Adjustable Bracket(Front)
317-2
CA608ZZ
Bearing
317-3
192007B
Blade Adjustable (Rear)
1
317-4
3063A
Bearing Pin
1
317-5
W017
Washer
1
1
1
∮5x34L
1
1
1
1
1
1
608ZZ
5/16"x18xt1.5
31
1
1
NOTE
PARTS LIST
CODE NO
PART NO
DESCRIPTION
SPECIFICATION
QTY
317-6
W205
Spring Washer
5/16"
1
317-7
S416
Hex. Socket Head Screw
5/16"x1-1/4"L
1
317-8
103120
Carbide Guide
317-9
HS229
Hex. Socket Head Screw
M6x16L
2
317-10
W208
Spring Washer
3/8"
2
317-11
N006
Hex. Nut
3/8"UNF
2
750S3
ET1617S
Switch
750-1
S708
Cross Round Head Screw
750-2
181989-1
750-3
750-4
NOTE
2
1
For CE Only
2
For CE Only
Switch Bracket
1
For CE Only
ET1617
Switch
1
For CE Only
S708
Cross Round Head Screw
2
For CE Only
32
3/16"x3/8"L
3/16"x3/8"L
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement