PDF Operating Instruction DX 460 GR (EN), 842.6 kB

PDF Operating Instruction DX 460 GR (EN), 842.6 kB
DX 460 GR
Printed: 12.08.2013 | Doc-Nr: PUB / 5129640 / 000 / 01
Bedienungsanleitung
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Operating instructions
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Mode d’emploi
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Istruzioni d’uso
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Manual de instruções
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ORIGINAL OPERATING INSTRUCTIONS
DX 460 GR powder-actuated tool for grating applications
It is essential that the operating instructions are read before the tool is operated
for the first time.
Always keep these operating instructions
together with the tool.
Ensure that the operating instructions
are with the tool when it is given to other
persons.
1.1 Basic safety instructions
In addition to the safety precautions listed in the individual sections of these operating instructions, the
following points must be strictly observed at all times.
1.2 Only use Hilti cartridges or cartridges of equivalent quality
The use of cartridges of inferior quality in Hilti tools may
lead to build-up of unburned powder, which may explode and cause severe injuries to operators and bystanders. At a minimum, cartridges must either:
a) Be confirmed by their supplier to have been successfully tested in accordance with EU standard EN
16264
Description of main parts 
NOTE:
● All Hilti cartridges for powder-actuated tools have
been tested successfully in accordance with EN 16264.
● The tests defined in the EN 16264 standard are system
tests carried out by the certification authority using
specific combinations of cartridges and tools.
The tool designation, the name of the certification authority and the system test number are printed on the
cartridge packaging.
@ Exhaust gas piston return unit
; Guide sleeve
= Housing
% Cartridge guideway
& Power regulation wheel release button
( Power regulation wheel
) Trigger
+ Grip
§ Piston return unit release button
/ Ventilation slots
: Piston rings
· Piston *
$ Replaceable fastener guide nosepiece *
£ Fastener guide release button
| Buffer *
or
b) Carry the CE conformity mark (mandatory in the EU
as of July 2013).
See packaging sample at:
www.hilti.com/dx-cartridges
* These parts may be replaced by the user/operator.
Contents
1. Safety precautions
2. General information
3. Description
4. Accessories
5. Technical data
6. Before use
7. Operation
8. Care and maintenance
9. Troubleshooting
10. Disposal
11. Manufacturer's warranty – DX Tools
12. EC declaration of conformity (original)
13. CIP approval mark
14. Health and safety of the user
1. Safety precautions
Page
15
17
17
18
20
20
21
22
24
26
27
27
27
28
1.3 Use as intended
The tool is designed for professional use in fastening
applications in construction where nails, threaded studs
and composite fasteners are driven into concrete, steel
and sand-lime block masonry.
1.4 Improper use
● Manipulation or modification of the tool is not permissible.
● Do not operate the tool in an explosive or flammable
atmosphere, unless the tool is specially approved for
such use.
● To avoid the risk of injury, use only original Hilti fasteners, cartridges, accessories and spare parts or those
of equivalent quality.
● Observe the information printed in the operating
instructions concerning operation, care and maintenance.
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en
en
● Never point the tool at yourself or any bystander.
● Never press the muzzle of the tool against your hand
or other part of your body.
● Do not drive nails into excessively hard or brittle materials such as glass, marble, plastic, bronze, brass, copper, natural rock, insulation material, hollow brick, glazed
tile, thin-gauge sheet metal (< 4 mm), grey cast iron,
spheroidal cast iron and gas concrete.
1.5 Technology
● This tool is designed with the latest available technology.
● The tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or
not as directed.
1.6 Making the workplace safe
● Ensure that the workplace is well lit.
● Objects which could cause injury should be removed
from the working area.
● Operate the tool only in well-ventilated working areas.
● The tool is for hand-held use only.
● Avoid unfavorable body positions. Work from a secure
stance and stay in balance at all times
● Keep other persons, children in particular, outside the
working area.
● Before using the tool, make sure that no one
is standing behind or below the point where fasteners
are to be driven.
● Keep the grip dry, clean and free from oil and grease.
1.7 General safety precautions
● Operate the tool only as directed and only when it is
in faultless condition.
● If a cartridge misfires or fails to ignite, proceed as follows:
1. Keep the tool pressed against the working surface for
30 seconds.
2. If the cartridge still fails to fire, withdraw the tool from
the working surface, taking care that it is not pointed
towards your body or bystanders.
3. Manually advance the cartridge strip one cartridge.
Use up the remaining cartridges on the strip. Remove
the used cartridge strip and dispose of it in such a
way that it can be neither reused nor misused.
● If 2–3 cartridge misfires occur in succession (without clearly audible noise of the cartridge firing and the
fastener being driven with significantly less power), proceed as follows:
1. Stop using the tool immediately.
2. Unload and disassemble the tool (see 8.3).
3. Check that the correct combination of fastener
guide, piston and fastener are used (see 6.2).
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4. Check the buffer, piston and fastener guide for wear
and replace the parts if necessary (see 8.4).
5. Clean the tool.
6. Do not continue to use the tool if the problem persists after carrying out the steps described above.
Have the tool checked and repaired if necessary at
a Hilti repair center.
● Never attempt to pry a cartridge from the magazine
strip or the tool.
● Keep the arms flexed when the tool is fired (do not
straighten the arms).
● Never leave the loaded tool unattended.
● Always unload the tool before beginning cleaning,
servicing or changing parts and before storage.
● Unused cartridges and tools not presently in use
must be stored in a place where they are not exposed
to humidity or excessive heat. The tool should be transported and stored in a toolbox that can be locked or
secured to prevent use by unauthorized persons.
1.8 Temperature
● Do not disassemble the tool while it is hot.
● Never exceed the recommended maximum fastener
driving rate (number of fastenings per hour). The tool
may otherwise overheat.
● Should the plastic cartridge strip begin to melt, stop
using the tool immediately and allow it to cool down.
1.9 Requirements to be met by users
● The tool is intended for professional use.
● The tool may be operated, serviced and repaired only
by authorised, trained personnel. This personnel must
be informed of any special hazards that may be encountered.
● Proceed carefully and do not use the tool if your full
attention is not on the job.
● Stop working with the tool if you feel unwell.
1.10 Personal protective equipment
● The operator and other persons in the immediate vicinity must always wear eye protection, a hard hat and ear
protection.
2. General information
3. Description
2.1 Signal words and their meaning
The tool is designed for professional use in fastening
applications where nails, threaded studs and composite
fasteners are driven into concrete, steel and sand-lime
block masonry.
WARNING
The word WARNING is used to draw attention to a potentially dangerous situation which could lead to severe
personal injury or death.
CAUTION
The word CAUTION is used to draw attention to a potentially dangerous situation which could lead to minor personal injury or damage to the equipment or other property.
2.2 Pictograms
Warning signs
General
warning
Symbols
Warning:
hot surface
Read the operation instructions
before use
Obligation signs
The tool works on the well-proven piston principle and
is therefore not related to high-velocity tools. The piston principle provides an optimum of working and fastening safety. The tool works with cartridges of 6.8/11
caliber.
The piston is returned to the starting position and the
cartridges are fed to the firing chamber automatically
by gas pressure from the fired cartridge. This permits
fastenings to be made very quickly and economically
with nails and threaded studs.
As with all powder-actuated tools, the tool, fastener program and cartridge program form a “technical unit”.
This means that optimal fastening with this system can
only be assured if the fasteners and cartridges are
specially manufactured for it, or products of equivalent
quality, are used. The fastening and application recommendations given by Hilti are only applicable if these
conditions are observed.
The tool features 5-way safety – for the safety of the
operator and bystanders.
Wear eye
protection
Wear a
safety helmet
Wear ear
protection
The piston principle
1
 The numbers refer to the illustrations. The illustrations can be found on the fold-out cover pages. Keep
these pages open while you read the operating instructions.
In these operating instructions, the designation “the
tool” always refers to the DX 460 GR powder-actuated
tool.
Location of identification data on the tool
The type designation and the serial number are printed
on the type plate on the tool. Make a note of this information in your operating instructions and always refer
to it when making an enquiry to your Hilti representative or service department.
Type:
DX460 GR
Serial no.:
The energy from the propellant charge is transferred to
a piston, the accelerated mass of which drives the fastener
into the base material. As approximately 95 % of the
kinetic energy is absorbed by the piston, the fastener is
driven into the base material at much reduced velocity
(less than 100 m/sec.) in a controlled manner. The driving process ends when the piston reaches the end of
its travel. This makes dangerous through-shots virtually impossible when the tool is used correctly.
The drop-firing safety device 2 is the result of coupling
the firing mechanism with the cocking movement. This
prevents the Hilti DX tool from firing when it is dropped
onto a hard surface, no matter at which angle the impact
occurs.
The trigger safety device 3 ensures that the cartridge
cannot be fired simply by pulling the trigger only. The
tool can be fired only when pressed against the work
surface.
The contact pressure safety device 4 requires the tool
to be pressed against the work surface with a signifi17
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en
cant force. The tool can be fired only when pressed fully against the work surface in this way.
en
2
4
3
5
In addition, all Hilti DX tools are equipped with an unintentional firing safety device 5 . This prevents the tool
from firing if the trigger is pulled and the tool then pressed
against the work surface. The tool can be fired only when
it is first pressed (1.) against the work surface correctly and the trigger then pulled (2.).
2
1
4. Cartridges, accessoires and fasteners
Threaded studs
Ordering designation
Application
X-EM
X-CRM
Zinc plated stud for indoors, dry and non corrosive environment
Stainless steel studs for outdoor or/and corrosive environement (not recommended
in tunnels, swimming pool or similar environment)
Duplex coated (comparable to Hot Dip Galvanised steel) discs for indoor, midly
corrosive environment, or for limited lifetime use. Not for use in marine atmosphere
or in heavily polluted environement
X-GR-RU
X-FCM Grating discs
Ordering designation
Application
X-FCM
X-FCM-M
Zinc plated discs for indoors, dry and non corrosive environment
Duplex coated (comparable to Hot Dip Galvanised steel) discs for indoor, midly
corrosive environment, or for limited lifetime use. Not for use in marine atmosphere
or in heavily polluted environement
Stainless steel discs for outdoor or/and corrosive environement (not recommended
in tunnels, swimming pool or similar environment)
X-FCM-R
X-FCP Checker plates
Ordering designation
Application
X-FCP-M
Duplex coated (comparable to Hot Dip Galvanised steel) discs for indoor, midly
corrosive environment, or for limited lifetime use. Not for use in marine atmosphere
or in heavily polluted environment
Stainless steel plates for outdoor or/and corrosive environement (not recommended
in tunnels, swimming pool or similar environment)
X-FCP-R
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Fastener guide
Ordering designation
Application
X-460-F8GR
Grating baseplate for 8 mm studs
Piston
Ordering designation
Application
X-460-PGR
Piston for grating applications
en
Accessories
Ordering designation
Application
Centering devices
S-B HEX5 Bit
S-NSX 2.8쎹15 bit
X-460-TGR
To center perfectly the studs
To screw/unscrew X-FCM grating discs
To screw/unscrew X-FCP checker plates
Replacement nosepiece for the X-460-F8GR fastener guide
Cartridges
Ordering designation
Colour code
Power level
6.8/11 M green
6.8/11 M yellow
6.8/11 M red
6.8/11 M black
Green
Yellow
Red
Black/purple
Low
Medium
Heavy
Extra heavy
Cleaning set
Hilti spray, flat brush, large round brush, small round brush, scraper, cleaning cloth.
Hilti recommendations for grating application areas
Application areas
X-FCM + X-EM
X-FCM-M + X-CRM
X-GR-RU + X-CRM
X-FCM-R + X-CRM
Indoors, dry and non
corrosive environment
Indoors, outdoors, midly corrosive environment
Marine atmosphere, heavily
polluted environment
Tunnel, swimming pools or
similar environment
Most relevant product for application
Could be used for application
Not used for the application
Important:
Do not use a zinc plated X-EM stud with X-FCM-M*, X-GR-RU* or X-FCM-R** grating disc.
Always use a stainless steel X-CRM stud.
** (Duplex coated)
** (Stainless steel)
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5. Technical data
en
DX 460 GR tool
Weight
Tool length
Recommended maximum fastening rate
Cartridges
Power regulation
3.85 Kg (8.49 lb)
478 mm (18.8")
700 per hour
6.8/11 M (27 cal. short) green, yellow, red, black
4 cartridge power levels, regulation wheel with locking
function
Right of technical changes reserved
6. Before use
쎱쎱
6.1 Tool inspection
● Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand
from the tool.
● Check all external parts of the tool for damage at regular intervals and check that all controls operate properly. Do not operate the tool when parts are damaged or
when the controls do not operate properly. If necessary,
have the tool repaired at a Hilti service centre.
● Check the buffer and piston for wear (see “8. Care
and maintenance”).
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6.2 Choosing the right fastener guide / piston / fastener combination
Use of the wrong combination may present a risk of
injury. Damage to the tool may also result or fastening
quality may be negatively affected.
7. Operation
Guidelines for optimum fastening quality
NOTE
These application recommendations must always be
observed. For more specific information, refer to the
Hilti Fastening Technology Manual, which is available
from your local Hilti organisation.
CAUTION
■ The base material may splinter
when a fastener is driven or fragments of the cartridge strip may
fly off.
■ Flying fragments may injure parts
of the body or the eyes.
■ Wear safety goggles and a hard
hat (users and bystanders).
B
A
en
C
d
Steel
A = min. edge distance = 15 mm ( 5/8")
B = min. spacing = 20 mm ( 3/4")
C = min. base material thickness = 4 mm ( 5/32")
Penetration depth in steel: 12 ± 2 mm
CAUTION
■ The nail or stud is driven by a cartridge being fired.
■ Excessive noise may damage the
hearing.
■ Wear ear protection (users and
bystanders).
WARNING
■ The tool could be made ready to
fire if pressed against a part of
the body (e.g. hand)..
■ This could cause a nail to be driven into a part of the body.
■ Never press the muzzle of the tool
against parts of the body.
WARNING
■ Under certain circumstances, the
tool could be made ready to fire
by pulling back the fastener guide
or the fastener by hand.
■ When in the “ready to fire” state,
a fastener could be driven into a
part of the body.
■ Never pull back the fastener guide
or fastener by hand.
쎱쎱
7.1 Loading the tool
1. Insert the fastener (head first) until the washer is held
in the tool.
2. Load the cartridge strip (narrow end first) by inserting it into the bottom of the tool grip until flush. If
the strip has been partly used, pull it through until
a live cartridge is in the chamber. (The last visible
number on the back of the cartridge strip indicates
which cartridge is next to be fired.)
쎱쎱
7.2 Adjusting the driving power
Select a cartridge power level and power setting to suit
the application. If you cannot estimate this on the basis
of previous experience, always begin with the lowest
power.
1. Press the release button.
2. Turn the power regulation wheel to 1.
3. Drive a fastener.
4. If the fastener doesn't penetrate deeply enough,
increase the power level and repeat steps 1 to 3.
Repeat until the desired depth of penetration is
reached. Use a more powerful cartridge if necessary.
쎱쎱
7.3 Fastening with the tool
1. Press the tool firmly against the work surface at right
angles.
2. Fire the tool by pulling the trigger.
WARNING
● Never attempt to drive a fastener in an existing hole
except where recommended by Hilti, e.g. when using
the DX X-BT system.
● Never attempt to redrive the same fastener.
● Never exceed the maximum fastener driving rate.
쎱쎱
7.4 X-FCM grating disc installation
1. Place the grating section.
2. Fasten the threaded stud into the steel frame. Using
the centering device will allow you to fasten perfect21
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ly the stud in the middle. Check the penetration depth
with a gauge by measuring the standoff above the
surface fastened into (NVS)
3. Tighten the disc. Tightening torque = 5 to 8 Nm
en
쎱쎱
7.5 X-FCP checker plate installation
1. Plates must be pre-drilled or pre-punched.
2. Place and align the plate section.
3. Fasten the X-CRM threaded stud through the predilled hole. Check the penetration depth with a gauge
by measuring the standoff above the surface fastened
into (NVS)
4. Start the X-FCP on the stud by hand.
5. Tighten the plate. Tightening torque = 5 to 8 Nm
쎱쎱
7.6 Unloading the tool
Ensure that no cartridge strip or fastener is loaded in the
tool. Remove the cartridge strip by pulling it upwards
out of the tool and remove the fastener from the fastener
guide.
8. Care and maintenance
When this type of tool is used under normal operating
conditions, dirt and residues build up inside the tool
and functionally relevant parts are also subject to wear.
Regular inspections and maintenance are thus essential in order to ensure reliable operation. We recommend that the tool is cleaned and the piston and piston
brake are checked at least weekly when the tool is subjected to intensive use, and at the latest after driving
10,000 fasteners.
8.1 Care of the tool
The outer casing of the tool is manufactured from impactresistant plastic. The grip comprises a synthetic rubber
section.
The ventilation slots must be unobstructed and kept
clean at all times. Do not permit foreign objects to enter
the interior of the tool. Use a slightly damp cloth to clean
the outside of the tool at regular intervals. Do not use a
spray or steam-cleaning system for cleaning.
8.2 Maintenance
Check all external parts of the tool for damage at regular intervals and check that all controls operate properly. Do not operate the tool when parts are damaged or
when the controls do not operate properly. If necessary,
have the tool repaired at a Hilti service centre.
CAUTION
■ The tool can get hot while operating.
■ You could burn your hands.
■ Do not disassemble the tool while
it is hot. Let the tool cool down.
Servicing the tool
The tool should be serviced if:
1. Cartridges misfire
2. Fastener driving power is inconsistent
3. If you notice that:
● contact pressure increases,
● trigger force increases,
● power regulation is difficult to adjust (stiff),
● the cartridge strip is difficult to remove.
CAUTION while cleaning the tool:
● Never use grease for maintenance/lubrication of tool
parts. This may strongly affect the functionality of the
tool. Use only Hilti spray or such of equivalent quality.
● Dirt from DX tool contains substances that could be
endangering your health.
– Do not breath in the dust from cleaning
– Keep dust away from food
– Wash your hands after cleaning the tool
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쎱쎱
8.3 Disassemble the tool
1. Ensure that no cartridge strip or fastener is loaded in
the tool. Remove the cartridge strip by pulling it
upwards out of the tool and remove the fastener from
the fastener guide.
2. Press the release button located at the side of the fastener guide.
3. Unscrew the fastener guide.
4. Remove the buffer by bending it away from the fastener guide.
5. Remove the piston.
쎱쎱
8.4 Check the buffer and piston for wear
Replace the buffer if:
● the metal ring is loose or broken,
● the buffer no longer holds on the fastener guide,
● excessive, uneven wear beneath the metal ring is
noticed.
Replace the piston if:
● it is broken,
● the tip is heavily worn (i.e. a 90° segment is chipped
off),
● piston rings are broken or missing,
● it is bent (check by rolling on an even surface).
NOTE
● Do not use worn pistons. Do not modify or grind pistons.
쎱쎱
8.5 Check the fastener guide for wear
The nosepiece of the X-460-F8GR fastener guide should
be replaced if the tubular section is damaged (e.g. bent,
widened or cracked). For instructions on replacing the
nosepiece.
1. Ensure that no cartridge strip or fastener is loaded
in the tool. Remove the cartridge strip by pulling it
upwards out of the tool and remove the fastener
from the fastener guide
2. Press the release button on the side of the fastener
guide.
3. Unscrew the fastener guide from the tool
4. Check the buffer and piston for wear (see care and
maintenance instructions).
5. Pull the moveable ring downwards and unscrew the
fastener guide nosepiece
6. Replace the fastener guide nosepiece
7. Pull the moveable ring downwards and screw on
the fastener guide nosepiece
8. Push the piston into the tool as far as it will go
9. Press the buffer onto the fastener guide until it
engages
10. Push the fastener guide firmly onto the exhaust gas
piston return unit
11. Screw the fastener guide onto the tool until it engages.
쎱쎱
8.7 Clean the threaded section of the fastener guide
1. Clean the thread with the flat brush.
2. Spray the thread lightly with Hilti spray.
쎱쎱
8.8 Disassemble the piston return unit
1. Press the release button at the gripping part.
2. Unscrew the piston return unit.
쎱쎱
8.9 Clean the piston return unit
1. Clean the spring with the flat brush.
2. Clean the front end with the flat brush.
3. Use the small round brush to clean the two holes at
the end face.
4. Spray the piston return unit lightly with Hilti spray.
쎱쎱
8.10 Clean inside the housing
1. Use the large round brush to clean inside the housing.
2. Spray the inside of the housing lightly with Hilti spray.
쎱쎱
8.11 Clean the cartridge strip guideway
Use the scraper provided to clean the right and left cartridge strip guideways. The rubber cover must be lifted
slightly to facilitate cleaning of the guideway.
쎱쎱
8.12 Spray the power regulation wheel lightly with
Hilti spray
쎱쎱
8.13 Fit the piston return unit
1. Bring the arrows on the housing and on the exhaust
gas piston return unit into alignment.
2. Push the piston return unit into the housing as far as
it will go.
3. Screw the piston return unit onto the tool until it
engages.
쎱쎱
8.14 Assemble the tool
1. Push the piston into the tool as far as it will go.
2. Press the buffer onto the fastener guide until it snaps
into place.
3. Press the fastener guide firmly onto the piston return
unit.
4. Screw the fastener guide onto the tool until it engages.
8.15 Checking the tool following care and maintenance
After carrying out care and maintenance on the tool,
check that all protective and safety devices are fitted
and that they function correctly.
NOTE
● The use of lubricants other than Hilti spray could
damage rubber parts, especially the buffer.
쎱쎱
8.6 Clean the piston rings
1. Clean the piston rings with the flat brush until they
move freely.
2. Spray the piston rings lightly with Hilti spray.
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en
9. Troubleshooting
Fault
Cause
Possible remedies
Cartridge not transported
■ Damaged cartridge strip
■ Change cartridge strip
■ Carbon build up
■ Clean the cartridge strip guideway (see 8.11)
■ Tool damaged
If the problem persists:
■ Contact Hilti Repair Centre
en
Cartridge strip cannot be
removed
■ Tool overheated because of high
setting rate
■ Let the tool cool down and then
carefully try to remove the
cartridge strip
■ Tool damaged
If not possible:
■ Contact Hilti Repair Centre
WARNING
Never attempt to pry a cartridge
from the magazine strip or tool.
Cartridge cannot be fired
■ Bad cartridge
■ Carbon build-up
■ Manually advance the cartridge
strip one cartridge
If the problem occurs more
often: Clean the tool
(see 8.3–8.14)
WARNING
Never attempt to pry a cartridge
from the magazine strip or the tool. If the problem persists:
■ Contact Hilti Repair Centre
Cartridge strip melts
■ Tool is compressed too long
while fastening.
■ Fastening frequency is too high
■ Compress the tool less long
while fastening.
■ Remove the cartridge strip
■ Disassemble the tool (see 8.3)
for fast cooling and to avoid
possible damage
If the tool cannot be disassembled:
■ Contact Hilti Repair Centre
Cartridge falls out of the
cartridge strip
■ Fastening frequency is too high
■ Immediately discontinue using
the tool and let it cool down
■ Remove cartridge strip
■ Let the tool cool down.
■ Clean the tool and remove loose
cartridge.
WARNING
Never attempt to pry a cartridge
from the magazine strip or tool.
If it is impossible to disassemble
the tool:
■ Contact Hilti Repair Centre
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Fault
Cause
Possible remedies
The operator notices:
■ Carbon build-up
■ Clean the tool
(see 8.3–8.14)
■ Check that the correct cartridges
are used (see 1.2) and that they
are in faultless condition.
– increased contact pressure
– increased trigger force
– power regulation stiff to adjust
– cartridge strip is difficult to
remove
Piston is stuck in the piston return ■ Damaged piston
unit and cannot be removed
■ Buffer debris inside the piston
return unit
■ Damaged buffer
■ Carbon build-up
Piston return unit is stuck
■ Carbon build-up
■ Remove the cartridge strip and
clean the tool (see 8.3-8.14).
Check the piston and buffer and
replace these parts if necessary
(see 8.4).
If the problem persists:
■ Contact Hilti Repair Centre
■ Manually pull the front part of
the piston return unit out of the
tool
■ Check that the correct cartridges
are used (see 1.2) and that they
are in faultless condition.
■ Clean the tool (see 8.3–8.14)
If the problem persists:
■ Contact Hilti Repair Centre
Stud does not
penetrate
surface
■ Driving power too low
■ Application limit exceeded
(very hard surface)
■ Try higher power setting or heavier cartridge
■ Switch to more powerful system
like DX 76 PTR
■ Unsuitable system
Studs does not hold in base
material
■ Thin steel base material
(4 to 5 mm steel)
■ Try different power setting or
different cartridge
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Printed: 12.08.2013 | Doc-Nr: PUB / 5129640 / 000 / 01
en
Fault
Cause
Possible remedies
Stud breaks
■ Driving power too low
■ Try higher power setting or
heavier cartridge
■ Switch to more powerful system
like DX 76 PTR
■ Where permissible for the
application: predrill or change to
a different system (X-BT)
(please contact your Hilti sales
representative for further information)
■ Application limit exceeded
(very hard surface)
en
Stud head penetrates through
material fastened
■ Driving power too high
■ Reduce power setting
■ Use lighter cartridge
O.K.
10. Disposal
Most of the materials from which Hilti power actuated tools are manufactured can be recycled. The materials
must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back your old powder actuated tools for recycling. Please ask your Hilti customer service
department or Hilti sales representative for further information.
Should you wish to return the power actuated tool yourself to a disposal facility for recycling, proceed as follows: Dismantle the tools as far as possible without the need for special tools.
Separate the individual parts as follows:
Part / assembly
Main material
Recycling
Toolbox
Outer casing
Screws, small parts
Used cartridge strip
Plastic
Plastic / synthetic rubber
Steel
Plastic / steel
Plastics recycling
Plastics recycling
Scrap metal
According to local regulations
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11. Manufacturer's warranty – DX Tools
Hilti warrants that the tool supplied is free of defects
in material and workmanship. This warranty is valid so
long as the tool is operated and handled correctly,
cleaned and serviced properly and in accordance with
the Hilti Operating Instructions, and the technical system is maintained. This means that only original Hilti
consumables, components and spare parts, or other
products of equivalent quality, may be used in the tool.
This warranty provides the free-of-charge repair or
replacement of defective parts only over the entire lifespan of the tool. Parts requiring repair or replacement
as a result of normal wear and tear are not covered by
this warranty.
Additional claims are excluded, unless stringent
national rules prohibit such exclusion. In particular,
Hilti is not obligated for direct, indirect, incidental
or consequential damages, losses or expenses in
connection with, or by reason of, the use of, or inability to use the tool for any purpose. Implied warranties
of merchantability or fitness for a particular purpose
are specifically excluded.
For repair or replacement, send tool or related parts
immediately upon discovery of the defect to the address
of the local Hilti marketing organization provided.
This constitutes Hilti's entire obligation with regard to
warranty and supersedes all prior or contemporaneous comments and oral or written agreements concerning warranties.
12. EC declaration of conformity (original)
Designation:
Powder-actuated tool
Type:
DX 460-GR
Year of design:
2001
We declare, on our sole responsibility, that this product
complies with the following directives and standards:
2006/42/EC, 2011/65/EU.
Technical documentation filed at:
Hilti Entwicklungsgesellschaft mbH
Zulassung Elektrowerkzeuge
Hiltistrasse 6
86916 Kaufering
Deutschland
Hilti Corporation, Feldkircherstrasse 100,
FL-9494 Schaan
Norbert Wohlwend
Tassilo Deinzer
Head of Quality & Processes Management Head BU Measuring Systems
BU Direct Fastening
BU Measuring Systems
08/2012
08/2012
13. CIP approval mark
The following applies to C.I.P. member states outside
the EU and EFTA judicial area:
The Hilti DX 460 has been system and type tested. As a
result, the tool bears the square approval mark showing
approval number S 812. Hilti thus guarantees compliance with the approved type.
Unacceptable defects or deficiencies, etc. determined
during use of the tool must be reported to the person
responsible at the approval authority (PTB, Braunschweig)) and to the Office of the Permanent International Commission (C.I.P.) (Permanent Internationial
Commission, Avenue de la Renaissance 30, B-1000
Brussels, Belgium).
27
Printed: 12.08.2013 | Doc-Nr: PUB / 5129640 / 000 / 01
en
14. Health and safety of the user
Noise information
en
Powder-actuated tool
Type:
Modell:
Caliber:
Power setting:
Application:
DX 460
Serial production
6.8/11 black
2
Fastening 24 mm thick wood to concrete (C40)
with X-U 47P8
Declared measured values of noise characteristics according to 2006/42/EC Machinery Directive in
conjunction with E DIN EN 15895
Noise (power) level:
LWA, 1s1
105 dB(A)
Emission noise-pressure level in the work station:
LpA, 1s2
101 dB(A)
Peak sound pressure emission level:
LpC, peak3 133 dB(C)
Operation and set-up conditions:
Set-up and operation of the pin driver in accordance with E DIN EN 15895-1 in the semi-anechoic test room of
Müller-BBM GmbH. The ambient conditions in the test room conform to DIN EN ISO 3745.
Testing procedure:
Enveloping surface method in anechoic room on reflective surface area in accordance with E DIN EN 15895, DIN
EN ISO 3745 and DIN EN ISO 11201.
NOTE: The noise emissions measured and the associated measurement uncertainty represent the upper limit for
the noise values to be expected during the measurements.
Variations in operating conditions may cause deviations from these emission values.
1
± 2 dB (A)
2
± 2 dB (A)
3
± 2 dB (C)
Vibration
The declared total vibration value according to 2006/42/EC does not exceed 2.5 m/s2.
Further information regarding the health and safety of the user can be found at the Hilti web site: www.hilti.com/hse
28
Printed: 12.08.2013 | Doc-Nr: PUB / 5129640 / 000 / 01
Hilti Corporation
Printed: 12.08.2013 | Doc-Nr: PUB / 5129640 / 000 / 01
282819 / A3
282819
Hilti = registered trademark of Hilti Corp., Schaan
W 2678 | 0613 | 5-Pos. 2 | 1
Printed in Liechtenstein © 2013
Right of technical and programme changes reserved S. E. & O.
*282819*
LI-9494 Schaan
Tel.: +423 / 234 21 11
Fax:+423 / 234 29 65
www.hilti.com
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