MQ Multiquip MVH150D Reversible Plate Compactor Operation Manual

OPERATION AND PARTS MANUAL

SERIES

MODEL MVH-150D

REVERSIBLE PLATE COMPACTOR

(YANMAR L48EE-DVMK DIESEL ENGINE)

Revision #1 (09/14/07)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

PROPOSITION 65 WARNING

Diesel engine exhaust and some of

PAGE 2 — MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07)

NOTES

MVH-150D PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (09/14/07) — PAGE 3

MVH-150D — TABLE OF CONTENTS

MQ MIKASA SERIES MVH-150D

PLATE COMPACTOR

Proposition 65 Warning .............................................. 2

Table Of Contents ...................................................... 4

Parts Ordering Procedures ........................................ 5

Safety Message Alert Symbols ............................... 6-7

Rules for Safe Operation ........................................ 8-9

Dimensions .............................................................. 10

Specifications ........................................................... 11

General Information ................................................. 12

Plate Compactor Components ................................. 13

Engine Components ................................................ 14

Inspection ............................................................ 15-16

Operation ............................................................ 17-18

Preparation For Long term Storage ........................ 18

Maintenance ....................................................... 19-21

Troubleshooting (Engine) ......................................... 22

Troubleshooting (Compactor) .................................. 23

Explanation Of Code In Remarks Column ............... 24

Suggested Spare Parts ............................................ 25

YANMAR L48EE-DVMK

ENGINE

Cylinder Block Assembly .................................... 40-41

Cylinder Head Assembly .................................... 42-43

Air Cleaner Assembly ......................................... 44-45

Muffler Assembly ............................................... 46-47

Crankshaft and Camshaft Assembly ................. 48-49

Piston Assembly ................................................. 50-51

Lub. Oil Pump and Governor Assembly ............. 52-53

Cooling and Starting Device Assembly .............. 54-55

Fuel Injection Pump Assembly ........................... 56-57

Fuel Tank and Fuel Line Assembly .................... 58-59

Tools, Labels and Gasket Set Assembly ............ 60-61

Terms and Conditions Of Sale — Parts .................. 62

COMPONENT DRAWINGS

Nameplate and Decal (Placement) ..................... 26-27

Vibrating Plate Assembly .................................... 28-29

Body Assembly ................................................... 30-31

Vibrator Assembly ............................................... 32-33

Control Assembly ................................................ 34-37

Hand Pump Assembly......................................... 38-39

NOTE

Specification and part number are subject to change without notice.


PARTS ORDERING PROCEDURES

Best Deal!

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1 st , 2006

Order via Internet (Dealers Only) :

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Specification Information

If you have an MQ Account, to obtain a

Username and Password, E-mail us at: [email protected].

To obtain an MQ Account, contact your

District Sales Manager for more information.

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Fax (Dealers Only) :

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Phone:

Domestic (US) Dealers Call:

1-800-427-1244

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

International Customers should contact their local Multiquip Representatives for

Parts Ordering information.

When ordering parts, please supply:

✓ UPS/Fed Ex

■ Priority One

■ Ground

■ Next Day

■ Second/Third Day

✓ DHL

✓ Truck

All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!


MVH-150D — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and

Operating Instructions could result in injury to yourself and others.

NOTE

This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model

MVH-150D ReversiblePlate

Compactor.

Refer to the engine manufacturer’s instructions for data relative to its safe operation.

Before using this plate compactor, ensure that the operating individual has read and understands all instructions in this manual.

Potential hazards associated with the operation of an

MVH-150D Plate Compactor will be referenced with Hazard

Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert

Symbols.

HAZARD SYMBOLS

WARNING - Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:

DANGER, WARNING, or CAUTION.

WARNING - Explosive Fuel

Diesel fuel is extremely flammable, and its vapors can cause an explosion if ignited.

DO NOT start the engine near spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.

You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions.

You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions.

WARNING - Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

CAUTION - Respiratory Hazard

ALWAYS wear approved respiratory protection when required.

You CAN be INJURED if you DO NOT follow these directions.


MVH-150D — SAFETY MESSAGE ALERT SYMBOLS

CAUTION - Rotating Parts

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your COMPACTOR, other property, or the surrounding environment.

CAUTION - Sight and Hearing Hazards

ALWAYS wear approved eye and hearing protection.

NOTE

This plate compactor, other property, or the surrounding environment could be damaged if you do not follow instructions.

UNLEADED

FUEL

PLASTIC

TRUCK-BED

LINER

UNLEADED

FUEL

DANGER

DO NOT ADD FUEL

TO COMPACTOR IF

COMPACTOR IS PLACED

INSIDE TRUCK-BED WITH

PLASTIC LINER. POSSIBILITY EXISTS

OF EXPLOSION OR FIRE DUE TO

STATIC ELECTRICITY

.


MVH-150D — RULES FOR SAFE OPERATION

DANGER - Read Manual

Failure to follow instructions in this manual may lead to serious injury or even death!

This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the compactor:

GENERAL SAFETY

■ DO NOT operate or service this equipment before reading this entire manual.

■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or plate compactor.

■ High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

■ This equipment should not be operated by persons under 18 years of age.

■ NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

■ NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■ NEVER operate this equipment under the influence or drugs or alcohol.

■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■ ALWAYS check the machine for loosened threads or bolts before starting.

■ ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the pump.

■ The engine of this compactor requires an adequate free flow of cooling air.

NEVER! operate the compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the compactor or engine and may cause injury to people and property. Remember the engine gives off

DEADLY gases.

■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

■ NEVER operate the equipment in an

explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm

or even death.

■ Topping-off to filler port is dangerous, as it tends to spill fuel.

■

Refer to the Engine Owner's Manual for engine technical questions or information.

■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■ Manufacturer does not assume responsibility for any accident due to equipment modifications.


MVH-150D — RULES FOR SAFE OPERATION

Loading and Unloading

■ Before lifting compactor, make sure that machine parts, guard hook, and vibration insulators are not damaged and screws are not loosened or lost.

■ When using a crane or lifting device, always make sure that it is properly secured to the guard hook on the compactor.

■ NEVER lift the machine while the engine is running.

■ ALWAYS use an adequate lifting chain, strap or rope of sufficient strength.

■ Use one point suspension hook and lift straight upwards.

■ NEVER allow any person or animal to stand underneath the machine while lifting.

■ Try not to lift machine to unnecessary heights

Maintenance Safety

■ NEVER lubricate components or attempt service on a running machine.

■

ALWAYS allow the machine a proper amount of time to cool before servicing.

■ Keep the machinery in proper running condition.

■ Fix damage to the machine immediately and always replace broken parts.

■ Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

■ DO NOT use food or plastic containers to dispose of hazardous waste.

■ DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

■ Removing the engine oil drain plug while the engine is hot will result in hot oil to gush out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Emergencies

■

ALWAYS know the location of the nearest fire extinguisher.

TRANSPORTING

■ ALWAYS shutdown engine before transporting.

■ Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

■ Drain fuel when transporting compactor over long distances or bad roads.

■ ALWAYS tie down the compactor during transportation by securing the compactor's guard frame with ropeso that it will not move or topple over.

■

ALWAYS know the location of the nearest first aid kit.

■

In emergencies always know the location of the nearest phone or keep a phone on the job site.

Also know the phone numbers of the nearest

ambulance, doctor and fire department. This information will be invaluable in case of an emergency.


MVH-150D — DIMENSIONS

C

B

D

A

Figure 1. MVH-150D Reversible Plate Compactor Dimensions

T A B L E 1 .

D I M E N S I O N S

R E F E R E N C E

L E T T E R

A

B

C

D

D I M E N S I O N S

I N .

( M M )

1 7 .

0 i n .

( 4 3 2 m m .

)

3 0 .

5 i n .

( 7 7 5 m m .

)

4 3 i n .

( 1 , 0 9 2 m m .

)

2 6 .

0 i n .

( 6 6 0 m m .

)


MVH-150D — SPECIFICATIONS

T A B L E 2 .

S p e c i f i c a t i o n s ( C o m p a c t o r )

M o d e l s

C e n t r fi u g a l F o r c e

N u m b e r o f V i b r a it o n s

T r a v e il n g S p e e d 7 5

6 ,

5

6 2

, 6 f t .

0

0 0

M

/ m i n

V l b v

(

H s .

i b

-

2 3

1 r a

5 m

0 e

D

( 3 , 0 0 it o n s

2 k g

/ m i n

) t e r s / m i n )

P

O l a t p e e r a

S it i n z g e ( L

W e x i

W g h

) t

1 7 .

0

( 4 3 0 x x

7

2 6 .

0

0 0 i n .

m m )

3 5 7 l b s .

( 1 6 2 k g )

T a b l e 3 .

S p e c i f i c a t i o n s ( E n g i n e )

M o d e l

E n g i n e

D i m e n s i o n ( L x W x H )

D r y N e t W e i g h t

T y p e

B o r e X S t r o k e

D i s p l a c e m e n t

M a x O u t p u t

F u e l T a n k C a p a c ti y

F u e l

L u b e O li C a p a c ti y

S t a r it n g M e t h o d

Y A N M A R L 4 8 E E D V M K

A ri c o o l e d

S i n g l e C y

4 s t r o k e , il n d e ,r

V e r it

D i e s e l c a l

E n g i n e

( 7

2 .

7

0 i n .

m m x x

1 .

8

5 7 i n .

m m )

2 1 9 c c ( 1 3 .

4 c u in )

4 .

2 H .

P /.

3 6 0 0 R .

P .

M .

A p p r o x .

(

0 .

6 3

2 .

4 l

U .

S .

ti e r s ) g a ll o n s

D i e s e l F u e l

0 .

8 4 q t s .

( .

8 0 l ti e r s )

R e c o li S t a r t

( 3 3

1 3 .

1

2 .

5 x x 1 5 .

1

3 8 4 .

5 x x

1 6 .

5

4 1 7 .

8 i n .

m m

5 8 .

4 l b s ( 2 6 .

5 K g .

)


MVH-150D — GENERAL INFORMATION

Plate Compactor

The Mikasa MVH-150D is a walk-behind reversible plate compactor designed for the compaction of sand, clay and asphalt.

This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.

Compactor Components

This plate compactor is comprised of an anti-vibration handle, vibrating case (eccentric), water tank, guard hook, rubber shock absorbers and a Yanmar diesel engine.

Reversible Vibratory Plates

Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights.

Due to their weight and force, reversible plates are ideal for semicohesive soils.

Power Transfer

The Mikasa MVH-150D Plate Compactor is equipped with an air-cooled, vertical single-cylinder, 4-stroke Yanmar L48V6 diesel engine. A centrifugal clutch is attached to the output shaft of the engine and will engage when the engine speed reaches approximately 2,300 ~ 2,600 rpm’s.

Engine shaft speed is transfered via engine pulley and V-belt to vibrator pulley. The vibrator pulley rotates an eccentric rotor shaft

(2) one for foward one for reverse that is contained within the vibrator case.

The generated vibration created from the eccentric rotor is transmitted to the compacting plate. This vibration causes the compactor to move in either a forward or reverse direction.

Frequency/Speed

The compactor's vibrating plate maximum frequency is 6,000 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 75ft./minute (23 meters/minute).

Controls

Before starting the MVH-150D Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 2.


MVH-150D — COMPONENTS (PLATE COMPACTOR)

Figure 2. MVH-150D Components

Figure 2 shows the location of the controls, indicators and general maintenance parts. The function of each control is described below:

7. Engine – This plate compactor use a YANMAR L48V6 diesel engine. Refer to the owner’s manual for engine information and related topics.

1. Breather Cap – Remove this cap to bleed (remove air) the hydraulic system. When replacing hydraulic oil, use "Shell

Tellus #46 or equivalent".

2. Hand Grip – When operating the compactor use this hand grip to manuever the compactor.

3. Handle Lock – Pull handle bar downward (working position), then pull handle lock to lock handle bar in place.

8.

9.

Belt Cover – Remove this cover to gain access to the Vbelts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.

Vibration Case – Encloses the eccentric, gears and counter weights.

4. Vibration Case Oil Level Check Plug – Remove this plug to check the vibration case oil. Oil level should be all the way up to the filler port. When replacing vibration case oil, use 10W-30 engine oil.

10. Forward and Reverse Lever – Push the lever forward, the compactor will move in a forward direction, pull the lever backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral).

5. Handle Bar (working position) – When operating the compactor, this handle is to be in the downward position.

6. Handle Bar (stored position) – When the compactor is to be stored, move the handle bar to the upright position.


MVH-150D — COMPONENTS (YANMAR L48EE ENGINE)

9

3

4

1

2

10

5

11

7

6

8

The engine shown above is a

Each component is described below: securely. DO NOT over fill.

Figure 3. Engine Controls and Components

YANMAR L48V6 engine (Figure 3).

The engine must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing.

1.

Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened

2. Fuel Tank – Capacity is 2.5 quarts (2.4 liters) of diesel fuel.

7.

Oil Filler Cap / Dipstick – Remove this cap to add oil to the engine crankcase. Read dipstick to determine if oil level is low. DO NOT over fill.

NOTE

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

8.

Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.

3. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.

4. Muffler – Used to reduce noise and emissions.

9.

Decompression Lever– Press down before starting engine. To prevent damage to engine, DO NOT use for any other purpose.

5. Recoil Starting Handle (pull rope) – Type of engine starting method.

CAUTION - Burn Hazard

DANGER - Explosive Fuel Hazard

Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine untill the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

6.

Recoil Starter– Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.

10. Fuel Cock– Controls the flow of diesel fuel to the carburetor.

Must be in the ON position when starting and running the engine.

11. Speed Control Lever– Regulates engine speed.


CAUTION - General Safety Precautions

NEVER operate the compactor in a confined area or enclosed area structure that does not provide ample free flow of air.

MVH-150D — INSPECTION

3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 0.84 quarts (0.80 liters).

ALWAYS wear approved eye and hearing protection before operating the compactor.

Before Starting:

1.

Read safety instructions at the beginning of manual.

2.

Remove dirt and dust, particularly in the engine cooling air inlet, carburetor and air cleaner.

3.

Check the air filter for dirt and dust.

If air filter is dirty, replace air filter with a new one as required.

4.

Check carburetor for external dirt and dust. Clean with dry compressed air.

5.

Check fastening nuts and bolts for tightness.

Engine Oil Check:

1.

To check the engine oil level, place the compactor on secure level ground with the engine stopped.

2.

Remove the filler dipstick from the engine oil filler hole

(Figure 5) and wipe clean.

Figure 5. Engine Oil Dipstick (Removal)

Figure 6. Engine Oil Dipstick (Oil Level)

Diesel is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is hot! or running.

Fuel Check:

1. Remove the fuel cap located on top of fuel tank.

2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with clean diesel fuel.

3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel immediately!


V-Belt Check

CAUTION - V-Belt Check

NEVER attempt to check the V-belt with the engine running.

Severe injury can occur of your hand (Figure 7) gets caught between the V-belt and the clutch. Always use safety gloves.

CLUTCH

PULLEY

MVH-150D — INSPECTION

2. The V-belt tension is proper if the V-belt bends 10 to 15 mm

(Figure 9) when depressed with finger at midway between the clutch and vibration pulley shafts.

VIBRATOR

PULLEY

Figure 7. V-Belt Hazard

Figure 9. V-Belt Tension

3. A loose V-belt will decrease the power transmission output, causing reduced compaction and premature wear of the belt.

4. If the V-belt becomes worn or loose, replace it. See maintenance section.

1. To check the V-belt tension (Figure 8 ), remove upper belt cover.

Vibrator Oil Check

1. Place the MVH-150D plate compactor horizontally on a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.

2. With the handle bar positioned vertically (storage position), use a 24 mm wrench and remove breather plug (Figure 10).

Visually check to see if hydraulic oil comes up to the oil level line that is etched on the back side of the handle.

Figure 8. V-Belt Cover Removal

Figure 10. Vibrator Oil Plug

3. If the hydraulic oil level is low, replace with "Shell Tellus" oil

#46 or equivalent.


MVH-150D — OPERATION

This section is intended to assist the operator with the initial

start-up of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field.

Starting the Engine

1. Open the fuel cock (Figure 11).

4. Grasp the starter grip (Figure 14) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.

Figure 14. Starter Grip

5. If the engine does not start, repeat steps 1 thru 4.

Figure 11. Fuel Cock

2.

Move the engine speed control lever (Figure 12) to the

IDLE position.

Operation

1. Once the engine has started, move the engine speed lever quickly to the FAST (Figure 15) position.

2. With the engine speed control lever placed in the FAST position, the engine speed should be between 2,300 ~2,600

RPM’s, therefore engaging the centrifugal clutch.

IDLE

ENGINE SPEED

CONTROL

LEVER

ENGINE SPEED

CONTROL

LEVER

FAST

Figure 12. Engine Speed Control Lever (Idle Position)

3. Push down the decompression lever (Figure 13) and release.

Figure 15. Speed Control Lever (Fast Position)

NOTE

ALWAYS move the throttle lever quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.

Figure 13. Decompression Lever


MVH-150D — OPERATION/PREPARATION FOR LONG TERM STORAGE

CAUTION - Safety Rules

Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury.

Normal Shut-Down Procedure:

1. Place the speed control lever in the IDLE position. Allow the engine to cool down for 2 to 3 minutes.

2. Next, place the speed control lever in the STOP position

(Figure 17) to stop the engine.

3. Close the fuel cock (Figure 11).

3. To make the compactor move in the forward direction push the travel lever ( Figure 16) forward. To make the compactor move in the reverse direction pull the travel lever backwards.

SPEED

CONTROL

LEVER

STOP

Figure 16. Direction Lever

Figure 17. Speed Control Lever (Stop Position)

4. Firmly gasp the compactor's handle bar with both hands , the compactor will begin moving forward.

5. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury.

Emergency Shutdown Procedure:

1. Move the speed control lever quickly to the STOP position

(Figure 17).

2. Close the fuel cock.

6. Compactor traveling speed may drop on soils which contain clay, however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil. To rectify this problem do the following:

■

Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism. If so, wash with water and remove.

■

Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level.

■

If the soil has a high moisture level, dry soil to appropriate moisture content level or carry out compaction twice.

NOTE

Whenever the compactor's vibration becomes weak or lost during normal operation, regardless of operation hours, check the V-belt and clutch immediately.

Compactor Storage

For storage of the compactor for over 30 days, the following is required:

■ Drain the fuel tank completely, or add STA-BIL to the fuel.

■ Run the engine until the fuel in the injection system is completely consumed.

■ Completely drain the oil from the crankcase and refill with fresh oil.

■ Pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.

■ Pull out the starter rope slowly and stop at the compression point.

■ Clean all external parts of the compactor with a cloth.

■ Cover the compactor and store in a clean, dry place.


MVH-150D — MAINTENANCE

CAUTION - General Maintenance Safety

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

I T E M

T A B L E 6 .

M V H 1 5 0 D E N G I N E C H E C

H O U R S O F O P E R A T I O N

K

Inspection and Maintenance Service Tables.

To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

O li o r F u e l L e a k

T i g h t n e s s

T h r e a d s o f F a s t e n i n g

E v e r y 8 h o u r s ( e v e r y d a y )


T A B L E 5 .

M A C H I N E I N S P E C T I O N

I t e m H o u r s o f O p e r a t i o n

( S t a r it n g c h e c k )

L o o s e n e d s c r e w s o r l o s t v e v e r r y y

8

8 h h o o u u r s r s (

( e e

D a m a g e o f a n y p a r t E v e r y 8 h o u r s ( e v e r y d a y )

F u n s y s t c e it o n m o f p a r t c o n t r o l il n g


L e a k o f s y s t e m h y d r a u il c

V i b r a t o r o li c h e c k

V i b r a t o r o li r e p l a c e m e n t

E

E

E

E

E v e v e v e r r r y y y

1

3

1

0

0

0

0

0

0 h h h o o o u u u r r r s s s v e v e r y r y d d a a y y )

)

H y

V b d r a u e tl il

( c l c o li u t c h ) c h c e c h e k c k

E v e r y e v e r y

2 0 0

1 0 0 0 h o u r s , h o u r s t h e n i n

E v e r y 2 0 0 h o u r s

NOTE

These inspection intervals are for operation under normal conditions.

Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions. Fuel piping and connections should be replaced every 2 years.

E n g i n e O li C h

R e p l e n i s h m e n t e c k a n d

E n g i n e O li R e p l a c e m e n t

A ri F i tl e r C l e a n i n g

E

( R v e r y e p l e

8 h o u r s n i s h t o

( e v e s p e c i r y if e d a y ) d m a x i m u m l e v e )l

A tf e r

1 0 0 f ri s t h o u r s

2 5 h o u r s t h e n e v e r y 5 0 t o

E v e r y 1 0 0 h o u r s

S e e s e p a r a t e e n g i n e m a n u a l f o r d e t a li s o n e n g i n e m a i n t e n a n c e .

Daily Service z

Check for leakage of fuel or oil.

z Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:

T A B L E 7 .

T I G H T E N I N G T O R Q U E ( i n .

k g / c m ) D i a m e t e r

M a t e r i a l 6 m m 8 m m 1 0 m m 1 2 m m

4 T

6 8 T

7

1

0

0 0

1

2

5

5

0

0

3

5

0

0

0

0

5

8

0

0

0

0

1 4 m m

7 5 0

1 , 3 0 0

1 6 m m

1

2

,

,

1

0

0

0

0

0

1

1

2

,

,

8

4

7 m

0

0 m

0

0

1

*

1 T 1

1

5

0

0

0

4 0 0 8 0 0

3 0 0 ~

3 5 0

6 5 0

7 0 0

~

1 , 2 0 0 2 , 0 0 0 2 , 9 0 0 4 , 2 0 0

* ( I n c a s e c o u n t e r p a r t i s o f a l u m i n u m )

( T h r e a d s

M a t e r i a l i n a n d u s e q u a l w ti h ti y o f t h i s m a m a c h i n e t e r i a l i s a r e a ll m a r k e d r i g h t o n h a n e a c h d e d ) b o l ,t a n d s c r e w .

2 0 m m

2

3

5 ,

,

,

0

8

6

0

0

0

0

0

0 z Remove soil and clean the bottom of compaction plate.

z Check vibrating case for any oil leakage.

z Check engine oil.



Engine Oil Replacement

1. Replace engine oil, first in 25 hours of operation and every

50 to 100 hours afterwards.

2. Drain the engine oil when the oil is warm as shown in

Figure 18.

Checking and the V-Belt

After 200 hours of operation, remove the belt cover to check the Vbelt tension (Figure 20).

1. Remove the belt cover.

2. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn

V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.

Figure 18. Engine Oil (Draining)

3. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.

4. Replace engine oil in the oil tank with recommended type oil as listed in Table 4. Engine oil capacity is 1.16 quarts (1.1

liter). DO NOT overfill.

5. Install drain bolt with sealing washer and tighten securely.

Air Filter Cleaning

1. Remove the air cleaner cover and foam filter element as shown in Figure 19.

2. Tap the paper filter element (Figure 19) several times on a hard surface to remove dirt, or blow compressed air [not exceeding

30 psi (207 kPa, 2.1 kgf/cm 2 )] through the filter element from the air cleaner case side.

CAUTION - Cleaning the Engine Air Filter

NEVER brush off dirt. Brushing will force dirt into the fibers and cause poor performance in your air filter. Replace the paper filter element if it is excessively dirty.

3. Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.

Figure 20. Checking V-belt Tension

CAUTION - Checking and Replacing the V-Belt

NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.

Replacing the V-belt

1. Remove the V-belt cover (Figure 21).

2. Using cutters, simply cut the worn or defective V-belt and discard.

3. Place one end of the new V-belt onto the upper pulley (clutch side).

4. Place a 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt.

5. Place the other end of the V-belt onto lower vibrator pulley.

Rotate offset wrench clockwise so that the V-belt moves onto the lower vibrator pulley.

Figure 19. Engine Air Filter



Figure 21. V-Belt Check

Replacing Hydraulic Oil

CAUTION - Vibrator Oil Check

Make sure hydraulic oil in hand pump is at a normal save operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug.

Check hydraulic oil in every 100 hours of operation. With handle bar positioned vertically (storage position), remove breather plug

(Figure 1) off the top of hydraulic pump and check for proper oil level.

Replace hydraulic oil after first 200 hours and in every 1,000 hours of operation.

1. After removing plug cap of hand pump (Figure 10), remove plug of breather (24 mm wrench) and disconnect vibrator side of hydraulic hose (Figure 22) at vibrator cylinder. With travel lever placed in the FORWARD position, drain hydraulic oil in the pump.

2. After draining, reconnect the hydraulic hose to vibrator.

3. Fill oil through breather hole of hand pump. (Capacity: About

300 cc). Use Shell Tellus Oil #46 or equivalent

4. Removing breather plug at vibrator cylinder causes oil to flow out of breather hole in a while. When aeration disappears, replace the plug and tighten securely.

5. Replace breather plug of hand pump and fit the plug cap.

After making sure that oil in pump is at proper level, replace the breather plug.

Checking and Replacing the Clutch

Checking the Clutch

1. With belt cover removed, visually check outer drum of the clutch for seizure and "V" groove for wear or damage.

2. Clean the "V" groove as necessary.

3. Check the clutch lining and shoe for signs of wear. If the shoe is worn, replace the clutch to prevent deficient power transmission and slippage.

Replacing the Clutch

1. Place a 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt.

2. While pulling back hard on the V-belt near the lower vibrating pulley, rotate offset wrench clockwise so that the V-belt slips off the lower vibrator pulley. Set V-belt aside.

3. Remove bolt at engine power output by giving a shock to an engaged wrench (e.g. tapping with hammer) and rotate the bolt counterclockwise.

4. Remove clutch with a pulley extractor.

5. To install a new clutch, reverse steps 1-4.

Figure 22. Hydraulic Hose/Breather Plug


MVH-150D — ENGINE TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8) information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

E b

E n

L n g w i s n p e d e l a y e d , e s

S Y M P T O f

M

A t n o t l o w s t a t r e

.t

m p e r a t u r e s e n g i n e w i ll

E n s t a n o

L o o l o w g i n e r t e r g i r m w t u n e e r a l s p e e d .

n e i s n g s m o k e .

f w i a ll n o tl h o t u g s t a h r t o e n g r i n s t a e r t c a n i s s d t ri e s o e e d , o v e .r

w p s o p e r a i n e e n g i n e b u t s ti c h e d t o o p s b y it o n .

ti s e fl p o w e ,r p o w e r b l a c k e o

.f

d s o o n u r i n g o u t p u t x h u t p u a u s t t a n a a n d d s l

T A B L E 8 .

E N G I N E T R O U B L E S H O O T I N G

P O S S I B L E P R O B L E M

S p e e d c o n t r o l l e v e r i s i n " S T O P " p o s i it o n ?

N o f u e l r e a c h i n g i n j e c it o n p u m p ?

D e f e c it v e f u e l p u m p ?

F u e l if tl e r c l o g g e d ?

F a u tl y f u e l s u p p l y il n e ?

C

F

O

L u o o li e w

F u e o

E

T h

F

F u e

F

F

F n w g i l p r r o t u e u e u e

F u e u e m p l l l l l l l i n j e s s t t e n t t r e s e s u if if if e lt a a r e s s i o e c t o s u it r e n g p a r a m p e r a o tl e r p p l y n k tl e r a n k tl e r

F u e l t a n k l e li e e t r o n t t n o o o o t e m t e s b l o b l m b l o t o t u r e v e r m o c l o g i o c k e p t p t t n h h i l w o l o p e c c k e d ?

y ?

c k e d ?

y ?

g e d ?

v e n it n g it o i n a d e q u a t e ?

S p e e d c s e l e c t e d o p n t o r o l s i l e v it o n ?

e r d o e s n o t

E n g i n e o li l e v e l t o o f u ll ?

A ri if tl e r b l o c k e d ?

a s s ?

S k

T o w d i s

?

w ?

r k

O

?

?

P i n r a t u i n a g r e c il o m r r e ti d e q u a t e p o s i

I n c o r r e c t v a l v e c l e a r a n c e s ?

M a fl u n c it o n a t i n j e c t o r ?

c e n ?

x c r lt y e

?

e e s i s t r e m a i n d e a i n n d c e t o

S O L U T I O N

S e t s p e e d c o n t r o l l e v e r t o " S T A R T " p o s i it o n .

A d d f u e .l

C h e c k e n t ri e f u e l s y s t e m .

R e p l a c e f u e l p u m p .

R e p l a c e f u e l if tl e r a n d c l e a n t a n k .

R e p l a c e o r r e p a ri f u e l il n e .

r

C h e c k e p a ri p i s t o n , p e r e n g c y i n e il n d e r r e p a ri a n d m v a n a l u a v e

.l

s .

A d j u s t o r

R e p a ri e n g i n e o r r e p l a c e r e p a ri i m a n u n a j e

.l

c t o r i n a c c o r d a n c e w ti h

C h e c k e n g i n e o li p r e s s u r e .

C o m p l y p r o p e r w ti h c o l d s o li v i s c o s ti y .

t a r it n g i n s t r u c it o n s a n d f

C r p u h o e m c m p k t h

) .

w h e t h e r e fI f u e l t h e f il n e u e c l e a r l i

( d s e t t u

( n o t a r c b i h d t u r b i d ) f r o m o r s e i n p f j u e e c l it o e n m a r a t e d , e w r g a r e s m u p t h e s u p p l y e n g i n e s y s t e m .

o r d r a i n

R e f u e l t h e w ti h c o m p l e t w i n t e r e f u e l g r a d e d i e s e l f u e .l

R e f o r if w ll i e n g n t e r i n e e n v c r a n k c a s e ri o n m e n .t

w ti h c o r r e c t t y p e o f o li

R e p o s i it o n t h r o t lt e l e v e r t o R U N p o s i it o n .

R e p l a c e f u e l if tl e .r

C h e c k t h e e n t ri e f u e l s y s t e m .

A d d f u e .l


F i ll w ti h N o .

2 d i e s e l f u e .l


E n s u r e t h a t t a n k i s a d e q u a t e l y v e n t e d .

S e e e n g i n e m a n u a l f o r c o r r e c it v e a c it o n .

C

C l

A

S o d r e a j u e e r e n s t c t e n o r e n g i n r e p l a c e v a l v e s g i n e e o p e r m a n u li a l e ri v e if l tl

?

e e n g i n e a .l

.r

s p e c i if c a it o n .


MVH-150D — PLATE COMPACTOR TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table

(Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s business office or service plant.

S Y M P T O M

T A B L E 9 .

P L A T E C O M P A C T O R T R O U B L E S H O O T I N G

P O S S I B L E C A U S E S O L U T I O N

E n g i n e s p e e d t o o l o w ?

S e t e n g i n e s p e e d t o c o r r e c t R P M .

T r a v e l w e a k .

s p e e d t o o l o w , a n d v i b r a it o n i s

C

M l a u t fl c

V b e tl u h n c s il it o p s ?

s il p s ?

E x c e s s i v e n o li i n i n v i v i b r a t o r ?

b r a t o r h o u s i n g ?

C h e c k o r r e p l a c e c l u t c h .

A d j u s t o r r e p l a c e V b e l .t

D r a i n e x c e s s o li a n d if ll t o p r o p e r l e v e .l

C h e c k w e i g h t s .

e c c e n t r i c , g e a r s a n d c o u n t e r

C h e c k a ll d ri e c it o n a l c o m p o n e n t s

A d j u s t o r r e p a ri r e v e r s i n g l e v e .r

D ri e c it o n a l c o m p o n e n t s d e f e c it v e ?

R e v e r s i n g l e v e r a d j u s t m e n t ?

H y d r a u il c o li h o s e b r o k e n ?

R e p a ri o r r e p l a c e h y d r a u il c o li h o s e .

T r a v e l s i m p o s s i b l e f o r t o w a r d s w ti c h o r d r e v e r s e , ri e c it o n .

b u t

A e r a it o n i n h y d r a u il c o li f o r r e v e r s i n g s y s t e m ?

B l e e d h y d r a u il c o li s y s t e m .

C h e c k v a l v e i n h a n d p u m p c l o g g e d w ti h d u s t ?

C l e a n v a l v e .

o r r e p l a c e h a n d p u m p c h e c k

P i s t o n i s o d e f e c r b e it v e ?

a r i n g i n c y il n d e r ( v i b r a t o r a s s y .

) I f w o r n b e a r i n g .

, r e p l a c e c y il n d e r p i s t o n o r

V b e tl s il p s ?

R e p l a c e V b e l .t

C l u t c h s il p s ?

D o e s n o t r e v e r s e .

t r a v e l e ti h e r f o r w a r d o r

V i b r a t o r l o c k e d ?

C h e c k c l u t c h s p r i n g s a n d s h o e s .

T r a v e l g r e a .t

l e v e r o p e r a it n g r e s i s t a n c e

P

A

P i i s ri t i o n n s t o n h o y o r r d r b e a u a il r i c n g b e a r i n g il n i i e n n

?

c y c y il n d e il n d e r r d e f e c d e f e c it v e ?

it v e ?

C h e c k g e a r s v i a n d b r a t o r c o u n t e h o u r w e i s i n g g h t s )

( e c c e n t r i c ,

I f w o r n b e a r i n g .


B l e e d h r d r a u il c o li s y s t e m .

I f w o r n b e a r i n g .



EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY.

REMARKS

1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/

WASHER, 1/4 IN. ............. NOT SOLD SEPARATELY

*

2 *

2 * 12347

3 12348

WASHER, 3/8 IN. ... 1 ...... MQ-45T ONLY

HOSE ................... A/R .... MAKE LOCALLY

4 12349 BEARING ............... 1 ...... S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

( * , #, + , %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

Numbers Used - Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

QTY. Column

Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”

Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit - All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break - Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXX TO S/N XXX”

Specific Model Number Use - Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally” - Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” - Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.


MVH-150D — SUGGESTED SPARE PARTS

MQ MIKASA MVH-150D PLATE COMPACTOR

W/YANMAR L48EE DIESEL ENGINE

1 to 3 Units

Qty.

P/N Description

3 ......... 070100352 ....... V-BELT A-35 (BLUE)

2 ......... 956100059 ....... THROTTLE WIRE

3 ......... 11465012591 ... ELEMENT, A/C W/PRE-FILTER

1 ......... 11428855041 ... CAP, FUEL TANK

1 ......... 11429976630 ... ROPE, RECOIL STARTER

2 ......... 11429935110 ... LUB. OIL FILTER COMPLETE

2 ......... 11425055121 ... FILTER, FUEL STAINER

1 ......... 11429955100 ... FILTER, FUEL OIL

4 ......... 939010130 ....... SHOCK ABSORBER


NAME PLATE AND DECAL ASSY.

9

MVH-150

8

Serial No.

Model No.

CONTACT

PARTS DEPT.

10

7

SAE 10W-30

MOTOR OIL

NPA-195 J

MVH-150D — NAMEPLATE AND DECALS

NPA-953 J

3

DCL333 J

1

SHELL TELLUS OIL

46

NPA-748 J

2

OPERATIONAL CAUTION

Prior to OPERATION:

Check engine oil and fuel level if not enough, add to proper level

To START engine:

1. Warm up engine at low speed for 3 to 5 minutes.

2. Operate machine always at full speed to avoid incorrect clutch engagement.

3. Use travel lever for forward and reverse motion. Do not push or pull lever strongly.

To STOP engine:

Move stop switch to “OFF” position.

To LIFT machine by using lifting hook in center

To STORE machine covered with plastic sheet in a moisture.

Do not move travel lever if engine stops

NPA-743 J

CAUTION

ATTENZIONE

ATENÇAÕ

PRECAUCION

* Read operator’s manual carefully before use.

* Libre le manual attentivement avant utillsation.

* Bitte lesen Sie vor inbetriebnahme der Maschine de

Bedienungsanleitung sogfältig durch.

* Prima dell’ uso leggere attentamente il manuale.

* Lee com atenÇão o manual de instruÇões antes de usar.

* Leer detenidamente el mamual de instrucciones antes de usar la maquina.

NPA-769 J

4

V BELT RPF-3350

NPA-335 J

5

6


NAME PLATES ASSY.

8

9

10

6

7

4

5

2

3

NO.

PART NO.

1 920207480

920207430

920203330

920207690

920207670

920201580

920201950

920207660

920209530

MVH-150D — NAMEPLATE AND DECALS

PART NAME QTY.

REMARKS

DECAL: SHELL TELLUS OIL 46 .................. 1 ........... NPA-748

DECAL: CAUTION ........................................ 1 ........... NPA-743

EAR PROTECTION LABEL .......................... 1 ........... NPA-333

DECAL: CAUTION, MANUAL ....................... 1 ........... NPA-769

DECAL: V-BELT RPF-3350 ........................... 1 ........... NPA-335

DECAL: MQ LOGO ....................................... 1 ........... NPA-158

DECAL: OIL SAE 10W-30 ............................. 1 ........... NPA-195

DECAL: NAME PLATE ................................. 1 ........... CONTACT MQ PARTS

DECAL: MODEL/MVH150 1

DECAL: CAUTION/ COMBINATION 1


VIBRATING PLATE

MVH-150D — VIBRATING PLATE ASSY.


VIBRATING PLATE

7

8

5

6

NO.

PART NO.

3

4

1

2

459115390

939010130

020312100

030212300

001221230

952405600

460449160

953405260

MVH-150D — VIBRATING PLATE ASSY.

PART NAME

VIBRATING PLATE

SHOCK ABSORBER MED-70S

NUT M12

WASHER, LOCK M12

BOLT 12 X 30 T

WASHER 12.5 X 35 4.5

OIL GAUGE

PACKING 1/4, CU

QTY.

4

8

1

4

1

1

4

4

REMARKS


BODY ASSY.

MVH-150D — BODY ASSY.


BODY ASSY.

49

51

52

53

45

46

47

48

56

57

58

59

41

42

43

44

37

38

39

40

21

22

35

36

17

18

19

20

13

14

15

16

7

8

11

12

2

3

NO.

PART NO.

1 459116670

TBD

001221040

5

6

3-1 001221035

4 030210250

031110160

459216380

001220820

030208200

458451370

458337770

951406780

458451380

001520825

070100352

459214530

092006010

459338190

459115420

001520852

001520852

458450830

458450810

001220825

030208200

031108160

022710809

2556390111

2556380103

0091720000

0211140020

0401140030

4594154460

001220820

030208200

22190160002

459116680

001221225

030212300

954406820

001220610

030206150

459455560

PART NAME

BASE

ENGINE ASSY. L48EE-DVMK

BOLT 10X40 T

BOLT 10X35 T

WASHER, LOCK M10

WASHER, FLAT M10

BELT COVER PLATE

BOLT 8X20 T

WASHER, LOCK M8

SPACER 202512

CLUTCH ASSY. A1-124-20

KEY 5X5X30 RR

CLUTCH WASHER

SOCKET HEAD BOLT 8X25 T

V-BELT A-35 BLUE/ RPF3350

DUST COVER

FLAT HEAD SCREW 6X10

SPONGE, DUST COVER

BELT COVER , UPPER



RUBBER COVER

PLATE, RUBBER COVER

BOLT 8X25 T

WASHER, LOCK M8

WASHER, FLAT M8

NYLON NUT M8

UNION

DRAIN HOSE

HOSE CLAMP

GASET

PLUG

JOINT BLOCK

BOLT 8X20 T

SW M8

SEAL WASHER 16S

GUARD FRAME, L48

BOLT 12X25 T

WASHER, LOCK M12

CORD CLAMP

BOLT 6X10 T

WASHER, LOCK M6

UNION, OIL DRAIN L48

MVH-150D — BODY ASSY.

2

2

1

1

2

2

2

2

1

1

3

1

1

1

1

2

1

1

1

1

1

1

4

4

4

1

1

4

QTY.

1

1

3

4

4

1

1

1

1

1

1

1

1

1

1

REMARKS


VIBRATOR ASSY.

MVH-150D — VIBRATOR ASSY.


VIBRATOR ASSY.

NO.

PART NO.

009120306

060202040

458337740

001220820

030208200

031108160

953405580

458214370

001220820

030208200

031108160

460333000

458342590

001200812

953404600

954010020

459910011

458115150

047920090

458337700

458342580

080200350

951405460

040306907

458337730

025508050

042506000

080200100

455435051

455010070

080100260

459451850

459341310

951400990

459452100

001220835

030208200

001221235

001221264

29 *

30 *

31 *

32 *

33 *

34 *

35

21 *

22 *

23 *

24 *

25 *

26 *

27 *

28 *

36 *

37

A

12 *

13 *

14 *

15 *

16 *

17 *

18 *

19 *

20

1 *

2 *

3 *

4 *

5 *

6 *

9 *

11 *

38

39

40 *

41 *

42

43

45

46

47

48

*

*

*

*

*

*

030212300

031112230

459214510

001520645

952406170

952406180

MVH-150D — VIBRATOR ASSY.

PART NAME QTY.

REMARKS

VIBRATOR ASSY. ........................................ 1 ........... INCLUDES ITEMS W/ *

VIBRATING CASE 1

ROLLER BEARING NJ307MC4

ROTARY SHAFT, DRIVE

ROTARY SHAFT, DRIVEN

STOP RING S-35

KEY 10X8X19 RR

BEARING 6907C3

PISTON ROD

PIN 8X50

BEARING 6000ZZSG

STOP RING S-10

PISTON, 22.4D

PACKING USH-22.4X30X5

STOP RING R-26

ECCENTRIC ROTATOR


OIL SEAL SC-28458

BEARING COVER

BOLT 8X20 T

WASHER, LOCK M8

WASHER, FLAT M8

SEAL CAP SC-458

CYLINDER

BOLT 8X20 T

WASHER, LOCK M8

WASHER, FLAT M8

GEAR, DRIVE

GEAR, DRIVEN

BOLT 8X12

COPPER PACKING 8X16X2

CONNECTOR PT, PF1/4

PULLEY 90D W/FAN

KEY 7X7X20

WASHER 9X24-30X17

BOLT 8X35 T

WASHER, LOCK M8

BOLT 12X35 T

1

1

1

1

1

1

4

1

1

2

1

1

4

4

1

1

4

4

1

4

4

1

1

4

1

1

2

1

1

1

1

4

1

8

4

1

BOLT 12X120 T

WASHER

WASHER

BELT COVER LOWER

SOCKET HEAD 6X45 T

SHIM 70 80 0 1T

SHIM 70 80 0 2T

6

5

1

1

8

8

1


CONTROL ASSY.

MVH-150D — CONTROL ASSY.


CONTROL ASSY.

29

30

31

24

26

27

28

20

21

22

23

16

17

18

19

31-1 #

31-2 #

32

51

52

53

34

35

36

40

12

13

14

15

8

9

10

11

6

7

4

5

2

3

NO.

PART NO.

1 459115451

001221669

031116260

032216350

020316130

020416100

458450660

939010010

020310080

030210250

458338001

459337960

001520820

458451420

033910030

458337480

022710809

030208200

459452060

954404230

001220625

020306050

030206150

031106100

001220820

030208200

458451630

459338030

459338041

458910030

458450880

025402516

001221230

030212300

458314400

463455960

001520510

463455950


PART NAME

HANDLE

BOLT, 16X145 T

WASHER, FLAT, M16

CONCIAL SPRING WASHER M16

NUT, M16

NUT, M16 H=10

WASHER, 16.4-35-0.6

SHOCK ABSORBER, STOPPER 45

NUT, M10

WASHER, LOCK, M10

PUMP, ASSY.

TRAVEL LEVER

SOCKET, HEAD BOLT 8X20 T

COLLAR

WAVE WASHER, 15.5X20X0.3

REMARKS

PUMP HOLDER

NYLON NUT M8

WASHER, LOCK M8

OIL HOSE, 940L

CLAMP, SA120-18

BOLT, 6X25 T

NUT, M6

WASHER, LOCK M6

1

1

1

1

2

1

1

2

WASHER, FLAT M6

BOLT, 8X20 T

WASHER, LOCK M8

BRATHER CAP

2

1

1

2

HANDLE BRACKET, L

HANDLE BRACKET, R

1

1

STOPPER & GRIP SET ............................... 1 ........... INCLUDES ITEMS W/ #

STOPPER .................................................... 1 ........... NOT SOLD SEPARETELY

GRIP ............................................................ 1 ........... NOT SOLD SEPARETELY

SPRING, 1.2-10-29 1

SPRING PIN, 2.5X16

BOLT, 12X30 T

WASHER, LOCK M12

HANDLE GRIP, EXP

THROTTLE NUT

SOCKET, HEAD BOLT 5X10 T

SPACER, THROTTLE

1

1

1

4

1

1

4

1

4

1

2

1

1

1

1

1

1

2

1

QTY.

1

1

2


CONTROL ASSY.



CONTROL ASSY.

81

82

83

84

62 *

63 *

64 *

65 *

66 *

68

58 *

59 *

60 *

61 *

54 *

55 *

56 *

57 *

69

70

NO.

PART NO.

A 362910060

342341550

362910090

362455630

362455620

050100450

050200100

031110160

032110180

096206006

020410060

1022131008

096208020

020408050

001220625

030206150

031106100

956100059

16067066350

26756060002

26366060002


PART NAME QTY.

REMARKS

THROTTLE LEVER ASSY. ........................... 1 ........... INCLUDES ITEMS W/ *

THROTTLE BODY 1

THROTTLE GEAR

THROTTLE LEVER

SLIDER

1

1

1

O-RING, G45

O-RING, P10

WASHER, FLAT M10

CONICAL SPRING WASHER M10

SOCKET HEAD SCREW 6X6

NUT M10 H=6

CAP NUT M10

SOCKET HEAD SCREW 8X20

NUT M8, H=5

BOLT 6X25 T

WASHER, LOCK

WASHER, FLAT

THROTTLE WIRE

WASHER/THROTTLE

LOCK NUT M6 PLATED

NUT M6

1

1

1

1

2

2

1

2

1

1

1

1

3

2

1

1


HANDLE PUMP ASSY.

MVH-150D — HAND PUMP ASSY.


HANDLE PUMP ASSY.

NO.

PART NO.

A 458338001

B 458310150

1 *

2 *

4 *

7 *

8 *

%

458010160

458010100

458010170

458010110

458010120

9 * 458010180

10 * % 042500607

% 458010190 11 *

12 *

13 *

% 458010090

025406025

458010200

19 *

20 *

21 *

22 *

14 *

16 *

17 *

18 *

25 *

26 *

27 *

28 *

458010210

458010220

458010131

458010140

001540635

458010080

458451630

050100250

050200200

050200150

050300670

29 *

30 *

31 *

050300080

050300220

# 050200180

MVH-150D — HAND PUMP ASSY.

PART NAME QTY.

REMARKS

PUMP ASSY. ............................................... 1 ........... INCLUDES ITEMS W/ *

CAM COMP, PUMP ...................................... 1 ........... INCLUDES ITEMS W/ %

PUMP BODY

COVER, HAND PUMP

PISTON CP, PUMP

1

1

1

CONTROL SHAFT, PUMP

BUSH

CAM, PUMP

BEARING, 607ZZSG

SPACER

2

2

1

2

1

PIN, 7X30

SPRING, PIN 6X25

SPRING, PUMP

STOPPER, PUMP

PLUG

STOP PLUG

HOSE JOINT

SOCKET, HEAD BOLT 6X35 S

1

4

1

1

1

1

1

1

BREATHER, PUMP ...................................... 1 ........... INCLUDES ITEMS W/ #

BREATHER, CAP 1

0-RING G-25

0-RING P-20

1

2

0-RING P-15

0-RING S-67

0-RING S-8

0-RING S-22

0-RING P-18

2

1

1

1

1


CYLINDER BLOCK ASSY.

YANMAR L48EE ENGINE— CYLINDER BLOCK ASSY.


YANMAR L48EE ENGINE — CYLINDER BLOCK ASSY.

CYLINDER BLOCK ASSY.

34

35

36

37

38

39

17

23

24

33

12

13

14

15

NO PART NO

2

9 *

10 *

11

71477401560

11435001700

26106100122

11425001200

11425001210

11425001221

11425001251

12495001250

11477101330

11425001380

11425001800

11425001830

11425001841

11427001600

26226060182

26226060222

26366060002

11425001412

40 11426001455

43 + 11425002100

59

60

63

43

43

46

47

48

49

11425002200

11425002210

11425035150

26106060252

26106080352

10542501690

55

56

57

58

50 11429901760

52 # 11429901950

53

54

22190160002

11429902030

11425002113

16011002220

16021002220

24162152112

26106080122

23876010000

22312040080

PART NAME QTY.

REMARK

BLOCK ASSY., CYLINDER .................. 1 ....... INCLUDES ITEMS W/ *

COVER, STARTER 1

BOLT M 10X12 PLATED

STUD, CYL. HEAD

2

2

STUD, CYL. HEAD

NUT 8

CAP NUT 8

WASHER

GASKET, CYL. HEAD

O-RING

SHIM SET

COVER, INSPEC. WINDOW

GASKET

PARALLEL PIN 8X12

STUD M 6X18 PLATED

STUD M 6X22 PLATED

NUT M 6

GASKET, CRANK CASE

1

2

1

2

3

1

1

1

1

1

2

4

2

2

COVER (D), CRANK CASE .................. 1 .......

INCLUDES ITEMS W/ +

BEARING, MAIN US STD

BEARING, MAIN US=0.25

BEARING, MAIN US=0.50

1

1

1

PIPE, L.O. INLET

BOLT M 6X25 PLATED

BOLT M 8X35 PLATED

PLUG M 16

1

14

1

2

CAP, W/LUB. OIL GAUGE ..................... 2 .......

INCLUDES ITEMS W/#

O-RING 2

SEAL WASHER 16S

RETAINER

2

1

BALL BEARING

SEAL, OIL

SEAL, OIL

NEEDLE BEARING

BOLT M 8X12 PLATED

PLUG PT1/8, SCREW

PIN 4X8, STRAIGHT

1

1

2

1

1

1

1


CYLINDER HEAD ASSY.

YANMAR L48EE ENGINE— CYLINDER HEAD ASSY.


YANMAR L48V6— CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO PART NO

7

8

1

6

11477111020

11477111100

11477111110

11425011120

9

10

12

11425011180

71425011570

11477111250

13 *

14 *

11477111260

11477111650

16 # 11425011240

17 # 26856060002

18 * 11477111660

20$ 11425011240

21$ 26856060002

22

23

* 22242000120

11425011340

28

29

30

31

24

25

26

27

11477111461

11477111470

11425011600

11926011370

11425011901

22351040008

26106060452

11471811910

32

33

26366060002

11477111310

34 11477111950

36 % 11425003591

39 % 11425003640

40 % 22312030160

44 2610606052

PART NAME

CYLINDER HEAD

VALVE, SUCTION

VALVE, EXHAUST

SPRING, VALVE

QTY.

1

2

1

1

REMARK

RETAINER, SPRING

COTTER ASSY.

2

2

SUPPORT CAM, ARM ................ 1 .................... INCLUDES ITEMS W/ *

SUPPORT, ROCKER ARM 1

ARM ASSY., INTAKE ................... 1 .................... INCLUDES ITEMS W/ #

SCREW, VALVE ADJUST.

1

LOCK NUT 6 1

ARM ASSY., EXHAUST ............... 1 .................... INCLUDES ITEMS W/$

SCREW, VALVE ADJUST.

LOCK NUT 6

CIRCLIP 12

SEAL, VALVE STEM

1

1

2

2

GASKET, NOZZLE

SPACER, NOZZLE

WASHER

CAP, VALVE

RETAINER

SPRING PIN 4X8

BOLT M 6X45 PLATED

STUD BOLT, M 6X65

1

1

2

2

1

1

2

2

NUT M 6

GASKET, BONNET

2

1

BONNET ASSY., HEAD ............... 1 .................... INCLUDES ITEMS W/$

SHAFT ASSY., DECOMP.

1

SPRING

PARALLEL PIN 3X16

BOLT M 6X55 PLATED

1

1

3


AIR CLEANER

YANMAR L48EE ENGINE— AIR CLEANER ASSY.


AIR CLEANER ASSY.

16

17

18

3 *

4 *

5 *

6 *

7 *

10

NO PART NO

1 11425012211

2 11428812511

11465007450

11

13

15

11428812520

11428812531

11425212560

11465012591

11425212550

11425012300

11477112010

11477112200

26106060252

26226060142

26226060552

YANMAR L48EE ENGINE— AIR CLEANER ASSY.

PART NAME

GASKET, AIR CLEANER

QTY.

1

REMARK

CLEANER, AIR ............................ 1 .................... INCLUDES ITEMS W/ *

LABEL, AIR CLEANER 1

COVER COMPL.

CASE, AIR CLEANER

WASHER M 8, SEAL

ELEMENT ASSY.

WING-NUT, M 8

U-NUT

MANIFOLD, INTAKE

GASKET, AIR INTAKE

BOLT M 6X25 PLATED

STUD M 6X14 PLATED

STUD M 6X55 PLATED

1

1

1

3

1

1

1

1

2

1

2


MUFFLER ASSY.

YANMAR L48EE ENGINE— MUFFLER ASSY.


MUFFLER ASSY.

24

25

26

27 *

28 *

NO PART NO

19 11425013201

20

23

11428813500

26106060122

26216080182

26306080002

11428813800

26554060182

26367060002

YANMAR L48EE ENGINE— MUFFLER ASSY.

PART NAME

GASKET (NON-ASB.)

MUFFLER ASSY.

BOLT M 6X12 PLATED

QTY.

1

1

2

REMARK

STUD M 8X18 PLATED

NUT

2

2

DEFLECTOR EXH. ...................... 1 .................... INCLUDES ITEMS W/ *

SCREW M 6X18 1

U-NUT M6 1


YANMAR L48EE ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.

CRANKSHAFT AND CAMSHAFT ASSY.


YANMAR L48EE ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.

CRANKSHAFT AND CAMSHAFT ASSY.

26

28

29

50

22

23

24

25

57

10

11

12

13

NO PART NO

2 71447114580

9 11425014200

11477114260

11425014451

71426021741

71477221701

10385401221

16031014550

22512050300

26106080202

11429921420

11425021550

22512040120

71477028531

24101062024

PART NAME

CAMSHAFT (D) ASSY.

TAPPET

TAPPET, F.O.

ROD, PUSH

CRANKSHAFT ASY.

CRANKSHAFT ASY.

NUT M16

WASHER

KEY 5X30

BOLT M 8X20 PLATED

FLYWHEEL, DE

WASHER, FLYWHEEL

KEY 4X12

SHAFT ASSY., BALANCER

BALL BEARING

1

1

1

1

2

1

1

1

1

1

QTY.

1

2

1

2

REMARK


PISTON ASSY.

YANMAR L48EE ENGINE— PISTON ASSY.


YANMAR L48EE ENGINE— PISTON ASSY.

PISTON ASSY.

31

31

34 *

34 *

34 *

40

41

42

NO PART NO

31 71477222721

71477222621

71477222581

71477022501

71477022541

71477022551

11429922300

22252000190

71477G23700

45

46

11926523200

11477023100

47 # 71477023600

47 # 71477023610

47 # 71477023620

PART NAME QTY.

REMARKS

PISTON W/RINGS STD. ............................................. 1 ......... INCLUDES ITEMS W/ *

PISTON W/RING OS=.25 ........................................... 1 ......... INCLUDES ITEMS W/ *

PISTON W/RING OS=0.5 ........................................... 1 ......... INCLUDES ITEMS W/ *

PISTON RING SET STD.

1

PISTON RING SET O.S=0.25

1

PISTON RING SET O.S=0.50

PIN, PISTON

1

1

CIRCLIP 19 2

ROD ASSY., CONNECTING ....................................... 1 ......... INCLUDES ITEMS W/ #

BOLT, ROD

BUSH, PISTON PIN

BEARING, CRANK PIN (U.S. STD)

BEARING, CRANK PIN (U.S=0.25)

BEARING, CRANK PIN (U.S=0.50)

2

1

1

1

1


YANMAR L48EE ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.

LUB. OIL PUMP & GOVERNOR ASSY.


YANMAR L48EE ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.

LUB. OIL PUMP AND GOVERNOR ASSY.

15

16

22

10

11

12 *

13 *

14

NO PART NO

8

9

1

7

11425032010

11425032070

10333832570

22312030160

26476060142

11425035110

11425035070

24341000224

26106060162

11477066010

11425066200

11481861700

52

53

54

55

40

41

43

51

23 % 11477161810

24 % 11477161830

25 % 11477161940

26 % 11481866600

27 % 11477166690

29 13521061090

30

32

22451060000

11477161170

22322030200

11477061190

71477061100

11477061520

11477061600

11477061610

11488366060

11425266120

60

61

62

63

56

57

58

59

11425266252

11425066440

10522566990

10210067080

16012076940

26106060202

26476060142

26757060002

64

65

26757060002

11477161890

67 # 11477161960

68 # 24311000180

PART NAME

PUMP ASSY., LUB. OIL

COVER, LUB. OIL PUMP

O-RING

PARALLEL PIN 3X16

QTY.

1

1

1

1

REMARKS

BOLT M 6X14, TAPPING 3

STRAINER, LUB. OIL ........................... 1 .................. INCLUDES ITEMS W/ *

STRAINER, LUB. OIL 1

O-RING 1A S-22.4

1

BOLT M 6X16 PLATED

SPRING, REGULATOR

1

1

SPRING, RETURN 1

LIMITER ASSY., FUEL ......................... 1 .................. INCLUDES ITEMS W/ %

WASHER, PLAIN 14

PLATE

NUT

LIMITER ASSY., FUEL

1

1

1

1

NUT M14

LEAD

WIRE 0.6

LEVER ASSY., GOVERNOR

TAPER PIN 3X20

WASHER

GOVERNOR ASSY.

BEARING, NEEDLE

1

1

1

1

1

1

1

2

SEAL, OIL

WASHER, THRUST

HANDLE, REGULATOR

BRACKET

SPRING, RETURN

BOLT, ADJUSTING

SCREW

BOLT, ADJUSTING

1

1

1

1

1

1

1

1

WASHER

BOLT M 6X20 PLATED

BOLT M 6X14, TAPPING

NUT, 6

1

1

1

1

NUT, 6 1

PROTECTOR CMP ............................... 1 .................. INCLUDES ITEMS W/ #

SPACER

O-RING 1A P-18.0

1

1


YANMAR L48EE ENGINE— COOLING AND STARTING DEVICE ASSY.

COOLING AND STARTING DEVICE ASSY.


YANMAR L48EE ENGINE— COOLING AND STARTING DEVICE ASSY.

COOLING AND STARTING DEVICE ASSY.

7

8

5

6

2

3

NO PART NO

1 11429945210

26106060122

11425045301

11477145100

11425045310

11425045330

11437045351

26

27

28

29

9 11426076051

10 % 11426076251

15 *

16 *

17 *

18 *

11 *

12 *

13 *

14 *

19 *

20 *

11426076520

16026076520

16026076530

16026076540

16026076550

16026076560

16029076570

16026076580

16026076590

16026076600

22 *

23 *

11425076620

16026076630

24 % 11425076590

25 26106060082

26106060122

11425076600

11425076610

16080278260

PART NAME

COVER, CYLINDER

BOLT M 6X12 PLATED

RUBBER, CUSHION

CASE, COOLING FAN

COLLAR

SEAL, FAN CASE

BOLT, FAN CASE

1

4

1

4

QTY.

REMARKS

1

1

4

RECOIL STARTER(D) ASSY. .............................. 1 ........ INCLUDES ITEMS W/ %

RECOIL STARTER(D) ASSY. .............................. 1 ........ INCLUDES ITEMS W/ *

CASE (D) W/NO LABEL 1

REEL, RECOIL 1

RATCHET

SPRING, SPIRAL

WASHER, THRUST

SPRING, FRICTION

SPRING, RETURN

COVER, SPRING

PLATE, FRICTION

CIRCLIP (E)

KNOB, STARTER

ROPE, STARTER

PULLEY, STARTER

BOLT M 6X8 PLATED

BOLT M 6X12 PLATED

PLUNGER

HOLDER, PLUNGER

CLAMP

1

1

3

1

1

4

1

1

1

1

1

1

1

1

1

1


YANMAR L48EE ENGINE— FUEL INJECTION PUMP ASSY.

FUEL INJECTION PUMP ASSY.


YANMAR L48EE ENGINE— FUEL INJECTION PUMP ASSY.

FUEL INJECTION PUMP ASSY.

27

38 *

40 *

42 *

47 *

29 *

33 *

34 *

36 *

48 *

66

NO PART NO

2 71477551100

3 # 10554651020

4 #

5 #

11425051080

11425051160

7 # 11435051200

15 # 11425051300

18 # 10554651330

19 # 11425051340

20 # 12455051350

21 # 11425051600

22 # 11425051640

23 # 11425051650

24 # 22351020006

25 # 22351030008

71477553101

11477153001

11959353080

11425053120

11959353130

11477553140

11477553210

11477553100

11477553330

11425053400

11477159803

PART NAME QTY.

REMARK

PUMP ASSY., F. INJECT. ............ 1 .................... INCLUDES ITEMS W/ #

GASKET 1

PLATE

SPRING

BODY, F.I. PUMP

VALVE ASSY., DELIVERY

1

1

1

1

SPRING, DELIV. VALVE

HOLDER, F.I.P. DELIVERY

GASKET, DELIVERY

LEVER ASSY., CONTROL

SEAT (A), SPRING

SEAT (B), SPRING

SPRING PIN 2X6

SPRING PIN 3X8

1

1

2

1

1

1

2

1

VALVE ASSY., F. INJECT. ........... 1 .................... INCLUDES ITEMS W/ *

NOZZLE ASSY.

1

NUT, NOZZLE CASE

SPRING, NOZZLE

1

1

RETAINER, SPRING

SPACER, VALVE STOP

PIN

HOLDER ASSY.

PIN

SHIM PACK

PIPE, FUEL INJECTION

1

1

1

2

1

1

1


FUEL TANK AND FUEL LINE ASSY.

YANMAR L48EE ENGINE— FUEL TANK


YANMAR L48EE ENGINE — FUEL TANK AND FUEL LINE ASSY.

FUEL TANK AND FUEL LINE ASSY.

6 %

7 %

8 %

9 %

NO PART NO

1 71425055702

3 %

5 >

11428855041

11428855081

11425055100

11425055150

11425055201

23414080000

10 % 10530055080

11 % 10385455220

12 11425055121

13 + 11425055130

14

15

16

17 *

18

19

11429955210

11429955230

11425055301

24341000150

11465055810

22117080000

20

21

22

23

26106080452

26366060002

26476060142

11477059030

24 # 11427059010

25 # 11426859061

26

27

12472259050

11425059060

PART NAME QTY.

REMARKS

TANK, FUEL (RED) (50) .................................... 1............. INCLUDES ITEMS W/ %

CAP ASSY., FUEL TANK .................................. 1............. INCLUDES ITEMS W/ >

VALVE 1

FILTER, FUEL

PIPE, GAUGE

DAMPER, FUEL TANK

GASKET 8, ROUND

PLUG, DRAIN

CLAMP

1

1

4

1

1

2

FILTER, FUEL OIL ............................................ 1............. INCLUDES ITEMS W/ +

GASKET

STAY

STAY (B)

1

1

1

COCK ................................................................ 1............. INCLUDES ITEMS W/ *

O-RING 1A S-15.0

1

BOLT, LIFTING

WASHER 8

1

1

BOLT M 8X45, PLATED

NUT M6

1

2

BOLT M 6X14, TAPPING 2

PIPE ASSY., FUEL OIL .................................... 1............. INCLUDES ITEMS W/ #

CLIP, HOSE

PIPE, FUEL OIL

CLAMP 9

PIPE, FUEL RETURN

2

1

2

1


YANMAR L48V6— TOOLS, LABELS AND GASKETS SET ASSY.

TOOLS, LABELS AND GASKET SET ASSY.


YANMAR L48EE ENGINE— TOOLS, LABELS AND GASKETS SET ASSY.

TOOL, LABEL & GASKET SET ASSY.

38

39

41

43

28

30

36

37

24

25

26

27

20

21

22

23

49

50

51

52

44

45

47

48

53

54

15

16

17

19

11

12

13

14

6

7

4

5

NO PART NO

3 11425007090

11425007111

11426807240

11426107350

11426807350

11425092600

16033092730

28110100120

28110140170

28210000150

11425092101

11425092130

26116060454

11425012211

11425013201

11477111310

11429901950

22190160002

24341000224

10333832570

24311000180

23414080000

24341000150

26116080454

26716060002

26716080002

11425092301

11425092311

11435092311

11425092350

71477092604

71477192600

11477101330

11425001380

11425001412

11425001841

11425011340

11477111461

11477112200

PART NAME

LABEL, AIR COOLED

LABEL, YANMAR

LABEL, CAUTION

LABEL

LABEL, HOW TO START

BAG, TOOL

DRIVER, +

WRENCH 10X12

WRENCH 14X17

QTY.

1

1

1

1

1

1

1

1

1

REMARK

FEEDER, OIL 1

F.W. LOCKING HANDLE .............. 1 .................... OPTIONAL

REMOVER, FLYWHEEL .............. 1 .................... OPTIONAL, INCLUDES ITEMS W/ *

BOLT M 6X45 PLATED ................ 4 .................... OPTIONAL

BOLT M 8X45 PLATED ................ 3 .................... OPTIONAL

NUT 6 ........................................... 8 .................... OPTIONAL

NUT M 8 ....................................... 6 .................... OPTIONAL

GUIDE, OIL SEAL ....................... 1 .................... OPTIONAL

INSTALLING TOOL ...................... 1 .................... OPTIONAL



GASKET SET ...................................................... OPTIONAL

GASKET SET .............................. 1 .................... OPTIONAL , INCLUDES ITEMS W/ #

GASKET, CYL. HEAD 1

O-RING

GASKET, CRANK CASE

1

1

GASKET

SEAL, VALVE STEM

GASKET, NOZZLE

GASKET, AIR INTAKE

1

2

1

1

GASKET, AIR CLEANER

GASKET, (NON-ASB.)

GASKET, BONNET

O-RING

SEAL WASHER 16S

O-RING 1A S-22.4

O-RING

O-RING 1A P-18.0

GASKET 8, ROUND

O-RING 1A S-15.0

1

1

2

1

1

1

1

2

1

1


TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1.

A Returned Material Authorization must be approved by Multiquip prior to shipment.

2.

To obtain a Return Material Authorization, a list must be provided to Multiquip Parts

Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions must match the current parts price list.

b. The list must be typed or computer generated.

c. The list must state the reason(s) for the return.

d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and phone number of the person requesting the RMA.

3.

A copy of the Return Material Authorization must accompany the return shipment.

4.

Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5.

Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

6.

The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer net price of less than $5.00.

d. Special order items.

e. Electrical components.

f.

Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7.

The sender will be notified of any material received that is not acceptable.

8.

Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

9.

Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to Original

Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

Effective: February 22, 2006


NOTES


OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Office

18910 Wilmington Ave.

Carson, CA 90746

Contact: [email protected]

Tel. (800) 421-1244

Fax (800) 537-3927

Mayco Parts

800-306-2926

310-537-3700

Service Department

800-421-1244

310-537-3700

Fax: 800-672-7877

Fax: 310-637-3284

Fax: 310-537-4259

MQ Parts Department

800-427-1244

310-537-3700

Fax: 800-672-7877

Fax: 310-637-3284

Warranty Department

800-421-1244, Ext. 279 Fax: 310-537-1173

310-537-3700, Ext. 279

Technial Assistance

800-478-1244 Fax: 310-631-5032

MEXICO

MQ Cipsa

UNITED KINGDOM

Multiquip (UK) Limited Head Office

Carr. Fed. Mexico-Puebla KM 126.5

Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street,

Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne,


Lancashire OL7 0TL


CANADA

Multiquip

4110 Industriel Boul.

Laval, Quebec, Canada H7L 6V3


Tel: (450) 625-2244

Fax: (450) 625-8664

BRAZIL

Multiquip

Tel: 0161 339 2223

Fax: 0161 339 3226

Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055

Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055

Contact: [email protected], [email protected]

© COPYRIGHT 2007, MULTIQUIP INC.

Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

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