Rugged Ridge All Terrain Fender Flare Kit at

Rugged Ridge All Terrain Fender Flare Kit at
YJ: 11632.10
CJ: 11633.10
CJ/YJ All Terrain Flare Kit
HARDWARE LIST:
REQUIRED TOOLS:
1. M5 Socket Head
Cap Screws- (28)
2. M5 Flat Washers- (28)
3. M5 Flange Nuts- (28)
4. Edge Trim- (1 roll )
5. Edge Trim Tool
1. Drill
2. 1/4" Drill Bit
3. 6 mm Allen wrench
4. 10 mm Wrench
5. 5/16" wrench
6. Felt tip marker
7. Scissors
8. Isopropyl Alcohol
Important! Please read instructions completely before installing flares.
*See page 3 for optional painting instructions.
*See page 4 for optional fender trimming for over 33" tires.
Step 1. Remove front factory side markers. Do not discard markers, they will
be reused. Remove all flares including the front flare extensions.
Clean body surface where new flares will mount. Temporary removal
of rear fender well liners may be necessary for installation of flares.
Step 2. Clean inside mounting lip edge with rubbing alcohol. Install edge trim
as shown in the figure, removing red vinyl tape covering only a few
inches at a time. Do not stretch trim while being applied, this may
cause shrinkage after installation.
Step 3. Drill mount hole locations for the front flares. Use the front marker
light mounting holes for flare alignment. With the marker light
temporally installed, align the bottom rear edge of the flare with the
bottom edge of the body. Once the flare looks aligned, mark the
mounting holes with a felt tip marker. Next remove the marker light and
flare and drill the bolt mounting holes using a 1/4" drill bit. Repeat the
same procedures for both front fender flares.
Step 5. Drill mount hole locations for the rear flares. Align the bottom rear edge
of the flare with the vertical body panel seam towards the rear corner of
the vehicle. Align the front bottom edge of the flare with the bottom
edge of the body. Once flare looks aligned, mark the mounting holes
with a felt tip marker. Next remove flare and drill the bolt mounting
holes using a 1/4" drill bit. Repeat the same procedures for both rear
fender flares.
Rev. 11/13/09
Page 1of 4
YJ: 11632.10
CJ: 11633.10
CJ/YJ All Terrain Flare Kit
Step 6. Install the hardware as shown in the image. First place a washer on
the M5 bolts. Place one bolt through each hole in the flare. Next place
a rubber spacer on the bolt on the back side of the flare.
Step 7. Installing the front flares. First you will install the side marker in the
flare using two Phillips head screws. Install a rubber spacer on each
screw using the same procedure as in step 6. Mount the flare on the
body placing a M5 nut on each bolt. Finally tighten the side marker
light screws. Do not over tighten the marker light screws.
Step 8. Install the rear fender well liners at this time if they were removed
in the previous step. Install the rear flares using a M5 nut on each
bolt.
Step 9. Install the front flare extensions using the factory M5 bolts.
Rev. 11/13/09
Page 2 of 4
11632.10
11633.10
OPTIONAL PAINTING INSTRUCTIONS
NOTICE: Do not use any harsh chemicals on flares. Use only plastic approved cleaning chemicals.
CUT OUT FLARE PAINT PREPARATION:
Step 1. Lightly sand flares with 320 grit sandpaper.
Step 2. Remove all surface contaminants from flares
using an approved grease and wax remover.
Step 3. Wipe flares with a tack rag to remove any dust
or dirt.
PAINTING
Step 1. Apply two even coats of adhesion promoter to
flares. Allow recommended flash time between
coats. Let second coat dry for 15 minutes before
primer application.
Step 2. Apply an even coat of primer to flare surface.
( A high build primer is recommended. )
Step 3. Paint flares with a automotive grade paint.
( A flex additive must be added to paint. )
REV 11/13/09
Page 3 of 4
YJ: 11632.10
CJ: 11633.10
OPTIONAL FENDER TRIMMING INSTRUCTIONS
Note: Image of suggested cut lines are to be used as a guide only. Fenders may be trimmed less
or more as needed.
REV. 11/13/09
Page 4 of 4
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