User manual | Superior Fireplaces WCT6940 WS wood-burning fireplace Installation and Operation Instructions 32 Pages
User manual | Superior Fireplaces WCT6940 WS wood-burning fireplace Installation and Operation Instructions
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Below you will find brief information for wood-burning fireplace WCT6940WS. The WCT6940WS wood-burning fireplace is an energy efficient, heat circulating, closed combustion fireplace. The WCT6940WS wood-burning fireplace is the largest member of the IHP high efficiency fireplaces. The heat generated from its fire is more efficiently captured and distributed. The unit will burn best with 2-3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel. This appliance has been tested for CAN/ULC-S610-M87 and ANSI/UL 127. It has also been tested for EPA 40 C.F.R Part 60, section 60.532(b).
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INSTALLATION AND OPERATION INSTRUCTIONS WCT6940WS EPA Wood-Burning Fireplace P/N 900790-00 REV. D 06/2017 MODEL WCT6940WS This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and understand these instructions before beginning your installation. Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE IHP wood-burning fireplaces are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source. An French manual is available upon request. Order P/N 900090-00. Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900090-00. WARNING WARNING • Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result. • Carefully supervise children in the same room as appliance. • If small children are present in the home, it is recommended that this appliance be fitted with an adjustable safety gate or barrier screen. C US • The fireplace cannot be operated without doors. Consult your dealer to select the correct replacement door. • The fireplace is equipped with a blower, electrical connection must be made prior to fireplace installation • Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/or bottom. • Install the fireplace only as described in these instructions. Listed to standards: ULC-S610 and UL-127 Report # 16-150 P900790-00 IMPORTANT! GENERAL SAFETY PRECAUTIONS. READ AND UNDERSTAND THESE SAFETY RULES BEFORE YOUR FIRST FIRE. WARNING The WCT6940WS fireplace must be installed with an outside air kit, which is included with fireplace. WARNING THE FIREPLACE MUST BE OPERATED WITH THE DOORS FULLY CLOSED. IF THE DOORS ARE LEFT PARTLY OPENED, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS OF BOTH FIRE AND SMOKE. WARNING NEVER use gasoline, gasolinetype lantern fuel, kerosene, charcoal lighter fluid, naphtha, engine oil or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace at all times. WARNING THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS OR A FIREPLACE INSERT. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET OR FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE. WARNING Never leave your fireplace unattended while it is burning. 2 WARNING Use care when selecting window treatments for windows located near the fireplace. Avoid using combustible flowing window treatments such as curtains on nearby windows that are of sufficient length to be blown in front of an open flame when the window is opened. Keep any combustible furniture, materials or decorative pillows at least 48" (1219 mm) from the front fireplace opening. WARNING Never leave children unattended when there is a fire burning in the fireplace. IMPORTANT When burning wood, use SOLID NATURAL DRY WELL-SEASONED WOOD ONLY. Hardwoods are recommended (soft woods tend to burn very quickly). • DO NOT burn treated wood, charcoal, coal, trash, cardboard, driftwood, woods dipped in tar, Christmas tree greens, pitch, pine tar, creosote, chemical chimney cleaners, flame colorants, polystyrene packaging, wood products with synthetic binders (e.g. plywood). Plywood, lumber and other misc. materials can produce abnormally high temperatures, sputtering and smoking fires and may contain hazardous chemicals to treat insects and fungus. • Burning unapproved fuels can produce excessive temperatures, beyond the design capabilities of the fireplace and may produce excess sparks or may contain hazardous chemicals. Burning unapproved fuels can result in a chimney fire, a house fire, personal injury, death or loss of property. WARNING To avoid the risk of damaging fireplace materials and increasing the risk of fire, do not use the fireplace to cook or warm food. WARNING Be careful adding wood fuel to the fire or handling fireplace tools such as shovels, tongs or pokers. WARNING Never modify or alter your fireplace system in any way. To do so may create a potential fire hazard and void the limited warranty, listings and approvals of this system. WARNING The bottom refractory can be cracked by excessive abuse such as tossing heavy logs onto the grate or gouging with fireplace tools. Exercise caution when adding wood to your fireplace. WARNING Neither the manufacturer nor the seller warrants “smoke free” operation nor are we responsible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or unusual environmental factors or conditions beyond our control. WARNING Always ensure that the air inlet to the fireplace is free from debris and any other obstructions that can block the entrance of air. CONGRATULATIONS! PARTS REQUIRED When you purchased your new fireplace, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new fireplace. Fireplace model: WCT6940WS • 7” diameter chimney - ACBI (air cooled), Secure Temp® GX (U.S. only), Secure Temp S-2100+ (or Nova Temp® HT6000+), or DuraVent® DuraPlus® HTC. • 7” diameter chimney for relining masonry chimneys - Tubinox® chimney (or Projet® SS), 7” diameter with adaptor for installation in a masonry chimney. Including: - Chimney lengths - Elbows (where necessary) - Associated components as per these installation instructions and vent manufacturer instructions. •...Decorative Doors - Required ....(Order Separately - See Page 26) • Front Facade kit - Required ...(Order Separately - See Page 26) • UZY5 Blowers (included in the fireplace). • VRUW Blower Speed Control (included in literature package) • Outside air kit (Included w/Fireplace) Thank you for selecting a IHP fireplace as the answer to your home supplemental heating needs. TABLE OF CONTENTS Safety Rules.......................................Page2 Introduction.......................................Page3 Parts Required ..................................Page3 Optional Equipment............................Page3 Operating The Fireplace ......................Page4 Fuel....................................................Page3 Combustion Control ..........................Page4 Starting And Maintaining a Fire..........Page6 Refueling For Best Performance........Page6 Smoking – Causes And Troubleshooting...............................Page6 Important Cautions............................Page6 Catalytic Combustor Troubleshooting...Page7 Smoke Detector.................................Page8 Carbon Monoxide Monitor.................Page8 Achieving Clean Burns.......................Page8 Dealing With A Chimney Fire..............Page8 Well Seasoned Fuel............................Page9 Maintaining Your Fireplace ................Page9 Catalytic Combustor...........................Page9 Refractory Replacement.....................Page11 Door Installation................................Page12 Door Adjustment................................Page12 Glass Care..........................................Page12 Fireplace Installation .........................Page13 Facade Installation.............................Page14 Hearth Extension Requirements ........Page14 Cold Climate Installations...................Page14 Framing / Fireplace Specifications......Page15 Nailing Flanges...................................Page16 Fireplace Blower.................................Page17 Hot Air Ducting Installation ...............Page17 Outside Air Kit ...................................Page18 Draft Requirements............................Page19 Chimney System................................Page19 Offset Chimney Installation................Page21 Angled Wall Radiation Shield.............Page24 Chimney Support Installation.............Page24 Masonry Application Instructions......Page25 Installation Accessories.....................Page26 Replacement Parts.............................Page27 Specifications.....................................Page27 Clearances to Combustibles...............Page27 Chimney Components Lists...............Page28 Warranty............................................Page31 Product Reference Information..........Page32 THE FIREPLACE INTRODUCTION The WCT6940WS wood-burning fireplace is an energy efficient, heat circulating, closed combustion fireplace. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is installed, maintained and operated properly. • Please read these instructions and retain this manual for future reference. • Before beginning the fireplace installation, consult the appropriate local authorities to obtain your building permit and check your local building codes. Install the fireplace as described in these instructions and using only IHP components. • This fireplace has been tested for CAN/ULC S610-M87 and ANSI/UL 127. It has also been tested for EPA 40 C.F.R Part 60, section 60.532(b). • The WCT6940WS fireplace is not intended for use with a gas log set. Do not use a fireplace insert or any other product with this fireplace unless it is specified by IHP for use with this appliance. Failure to follow these instructions will void the certification and the warranty of the fireplace and may result in an unsafe installation. • These appliances are designed to provide supplemental heat to the immediate area only. Therefore, it is advisable to have an alternate heat source when installed in a dwelling. • These appliances are not approved for Manufactured Home installations. OPTIONAL EQUIPMENT -.AC Chimney Adaptor* . (required if using AC Chimney*) -.AC Chimney Outside Air Kit - .Gravity Venting System Additional Equipment (optional) - Forced Air Kit u - Gravity Venting System - Tubinox®* chimney (or Projet® SS*), 7” diameter with adaptor for installation in a masonry chimney. u Not tested under EPA certification. If installed, this appliance no longer qualifies for EPA certification. Check with local authorities having jurisdiction for requirements in your area. CAUTION: BURN UNTREATED WOOD ONLY. OTHER MATERIALS SUCH AS WOOD PRESERVATIVES, METAL FOILS, COAL, PLASTIC, GARBAGE, SULPHUR OR OIL MAY DAMAGE THE CATALYST. CAUTION: DO NOT OPERATE WITHOUT THE CATALYTIC COMBUSTOR IN PLACE. CAUTION: NEVER BURN WITH THE BYPASS OPENED EXCEPT FOR FIRE STARTUP AND WHEN RELOADING THE STOVE. 3 *Available from Security Chimneys ® OPERATING THE FIREPLACE Catalytic Combustor Fuel - USE SOLID NATURAL WOOD FUEL ONLY. This appliance is designed to burn dry seasoned natural wood only (see Page 9 for a list of prohibited fuels). Failure to burn proper fuels only will void the certification and the warranty of the appliance. Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refueling. This fireplace is equipped with a catalytic combustor. Unburned by-products of the wood fire are burned at lower temperatures as they pass through the combustor resulting in less pollution, reduced creosote and higher efficiency. In order to have the catalyst working, temperatures of the flue gases entering the combustor have to be higher than 400° F (200° C). That is why the unit is equipped with a bypass damper that allows the draft air to bypass the catalytic combustor. Opening the bypass damper control increases the draft allowing the unit to achieve proper operating temperatures during a cold start-up. It also provides more draft to prevent smoke spillage when the door is opened. A moisture content of 15% to 20% (seasoned) is recommended. Wood that has been cut and split and let to dry under a cover for a period of one year will usually meet that criteria. The required drying time will vary depending on the climate. Wood that is packed tight together will take longer to dry. Seasoned wood is darker in color than wet wood and will have visible cracks in the grain on the ends. Excessively wet wood will be difficult to burn and will result in lower efficiency, increased creosoting and plugging of the catalytic combustor. Excessively dry wood will burn well but will also have higher emissions and shorter burning time. Overheating the unit above 1000° C (1800º F) is harmful for the catalytic combustor, it can damage the catalyst coating and can cause cracking of the substrate. Looking through the top front of the decorative facade, if the top of the firebox is glowing, the unit is overheating. DO NOT OVERFIRE THIS HEATER Attempts to achieve heat output rates that exceed heater design specifications can result in permanent damage to the heater. First Fires Make sure the doors are properly adjusted, thus avoiding color change to finish due to overheating. The first five or six fires should be small fires of short duration (about 30 to 60 minutes). This will help cure the refractory bricks. During the first few fires of this appliance there may be some odor and smoke due to the curing of the paint, dust accumulation and burning off of lubricants used in the manufacturing process. It may set off a smoke alarm located in the same room. For this reason the room should be well ventilated for the first few fires. Catalytic Bypass Gauge To determine when to close the bypass, the unit is equipped with a gauge (see Figure 1). The gauge is located behind the decorative facade in the lower right corner. Once you can see the gauge needle in the catalytic combustor operating range, you may push to close the bypass lever. When the catalyst light-off conditions are achieved, the combustor will keep on going until it runs out of smoke. Note that the catalyst does not need to be glowing to be working, it can work very well at temperatures well below the 538° C (1000° F) level at which it will begin to glow. The best way to see if the catalyst is active is to take a look at what is coming out of the chimney. If the catalytic combustor is working you will see some white water vapor coming out, compared to a more brown/gray smoke when the bypass is opened. Do not burn any chemical chimney cleaner; it can make the catalyst inactive. Combustion Control Primary Air There is no flue damper in the fireplace. As is common with air tight appliance, the combustion air control sets the flow of air entering the firebox. This allows for a more precise control of the fire. The combustion air control is located below the door on the left side. The main source of air (primary air) entering the firebox can be diminished by moving the air combustion control from left to right. The primary air is fully opened when the air control is completely moved to the left. This wood heater has a manufacturerset minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual. Bypass Location Catalytic Bypass Gauge CATALYTIC COMBUSTOR d e Clos ACTIVE Location - bottom right behind facade grille IHP – P/N 900525-00 15-27830 n Ope Primary Combustion Air Control Figure 1 This manual describes the installation and operation of the IHP model WCT6940WS catalytic equipped wood heater. This heater meets the 2020 U.S. Environmental Protection Agency’s certified to comply with 2020 particulate emission standards using crib wood. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 10,900 to 40,000 Btu/hr. 4 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. The air combustion control should be in the closed position when the fireplace is not in operation. This will minimize air leakage up the chimney. The combustion air control and the bypass damper control must be opened before opening the door to minimize the possibility of back draft coming into the room (Figure 1). More details are available in Refueling For Best Performance on Page 6. Heat Output The WCT6940WS fireplace is the largest member of the IHP high efficiency fireplaces. The heat generated from its fire is more efficiently captured and distributed. In spite of the large amount of heat that the WCT6940WS fireplace can deliver, it should not replace the main source of heat in your home. This fireplace will bring extra warmth and ambiance to your home by distributing its heat as described further in the manual. Accelerated Combustion The maximum heat output for the WCT6940WS fireplace is achieved by burning with the door closed and the combustion air opened and pulled out. Through this method, the fireplace can produce up to 80,000 BTU of heat per hour. However, it will be necessary to reload with wood every one or two hours. This is the least efficient method of burning the fireplace. Use caution when firing with the combustion air control wide open. Only burn cord wood in this manner. Small dry pieces of softwood and construction scraps will burn very intensely using this method and may damage the firebox as well as the catalytic combustor. Medium Combustion This is the recommended mode of operating the WCT6940WS fireplace and should be the one normally used since it will deposit the least amount of creosote on the glass and in the chimney. The combustion air control must be 3/4 closed. The precise setting will depend on many factors, including chimney length and the moisture content of the wood. Figure 3 - Medium Combustion Setting For instance, a long chimney will necessitate closing the damper more. To obtain the proper combustion, close the damper completely, then open it about 1/2” to 3/4”. Three medium size pieces of cord wood-burning on a bed of hot coals will generate an approximate heat output will of 35,000 BTU per hour and the loading time will be about every 3-4 hours. Softwoods may also be burned using this method but the combustion time will be substantially reduced. Slow Combustion When the air combustion control is completely closed, the fireplace is in a slow combustion phase. If the hearth is hot enough, slow combustion will not extinguish the fire, but there will be a noticeable change in the flame pattern. The flames will be slow and may appear dirty if the wood is too wet (moisture content of 20% and more). Do not allow the wood to burn without flame, since this will produce excessive creosote in the unit. Creosote may accumulate on the glass door. This method of burning should be used only after operating the WCT6940WS fireplace with the air control opened to produce a hot fire for about an hour or at medium pace for at least three (3) hours. Slow combustion can be used at night in order to reduce the heat output and to prolong the burn. The burn time will be between 6-8 hours and this combustion rate, while the output level of BTU’s will be at their lowest. Figure 4 - Slow Combustion Setting Figure 2 - Accelerated Combustion Setting 5 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. STARTING AND MAINTAINING A FIRE Step 1. Place several crumpled up balls of newspaper in the firebox. Place small dry pieces of kindling on top of the paper, criss-crossing the kindling so that there are air spaces in between. The kindling should be placed at the center of the firebox so as to allow for sufficient air circulation. Step 2. Adjust the primary air control and pull the bypass damper control towards you to put it in the OPEN position. Light the newspaper. Leave the doors partially opened to facilitate the start-up. Step 3. Once the kindling fire is well established, cord wood can be added. Close the door and maintain an accelerated combustion air set up in order to achieve combustor light-off conditions (See Primary Air Control Section). Step 4. When the fire is burning well, close the bypass damper control by pushing the control rod in. It takes about 15 – 30 minutes with the bypass opened to reach proper light-off temperatures for the catalytic combustor. Step 5. Set the primary control to the desired burn level. The fireplace will automatically go to that level after the fire is fully established. The unit will burn best with 2-3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel. Criss-crossing or arranging the fuel so that air can get underneath will help the fire to get started easily. The unit should be operated with the air control fully open long enough to get the cord wood well ignited. REFUELING FOR BEST PERFORMANCE To refuel the fireplace at the end of a burn cycle when only hot embers remain and flames are gone (not enough heat to maintain catalyst operating temperatures): Step 1. Open the bypass and air controls fully (see Figure 1). Step 2. Completely open the primary air control. See Figure 2. REFUELING: During the refueling and rekindling of a cool fire, or a fire that has burned down to the charcoal phase, operate the stove at a medium to high firing rate for about 10 minutes to ensure that the catalyst reaches approximately 400°F. Step 3. Open the doors about 1” and wait 5 seconds until the air flow has stabilized. Then open the doors completely, put the logs in and close the doors. Step 4. Set the primary air control to the desired burn level. Open the bypass damper for 10 minutes before closing it. It will ensure sufficient temperatures for combustor light-off. To refuel the WCT6940WS fireplace when the unit is still hot (Some burning fuel remaining or a glowing combustor) A.Fully open the primary air control and the bypass completely. B. Open the doors about 1” and wait 5 seconds until the air flow has stabilized. Load the fuel, close the doors and bypass (temperatures within the firebox should be enough to maintain catalytic operation). C.Set the primary air control to the desired burn level. NOTES: • For spectacular fire and optimization of the fireplace efficiency, we recommend that the wood load be placed as far back as possible. • It may be necessary to turn off any blower(s) in operation during the refueling process in order to minimise smoking in the room. It is recommended to wait 15 to 30 minutes before turning the blower(s) back on to ensure successful rekindling. SMOKING – CAUSES AND TROUBLESHOOTING To reduce the likelihood of smoke coming into the room when opening the doors, set the combustion air controls to the left (“Accelerated Combustion”) and open the bypass before opening the doors. Your fireplace has been designed and tested to provide smoke free operation. As the fire burns, air goes up the chimney. This air must be replaced through the outside air duct. When operating the fireplace, open a nearby window temporarily to check if there is adequate replacement air supply. Occasionally, there may be a small amount of smoking upon lighting the fire, until the chimney heats up but this should not last. If the fireplace continues to smoke it is probably for one of the following reasons: A.The doors are partially opened - When you close the doors, close them completely. B.Negative pressure in the house - As the fire burns, air goes up the chimney. This air must be replaced through leakage into the house or through the outside air duct (optional). When operating the fireplace, open a nearby window temporarily to check if there is adequate replacement air supply. 6 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. C.Fans operating (e.g.: range hood) - These fans draw air out of the house and may actually cause a negative pressure in the house. Turn off all fans and open a nearby window to determine if this is the cause of the problem. D.Wet wood - Wet or tarred wood will smoulder and smoke instead of burning properly. Your dealer can help you determine if you have properly seasoned wood for burning. E.Dirty or blocked chimney - Check to make sure the chimney is clear and clean. If dirty call a certified chimney sweep or use a properly sized chimney brush to clean. F. Chimney not long enough - The minimum chimney height is 12 feet not including the fireplace height. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any roof or wall within ten (10) feet (3 m) of it. When installed with offsets, the minimum chimney height is 15 feet. Additional height will increase draft and will decrease the tendency to smoke. G.Poor chimney draft With no fire, there should be sufficient draft to exhaust cigarette smoke introduced under the baffle. Chimneys installed against an outside wall without protection may generate back draft problems which will cause start-up problems. To prevent this, open a nearby window; roll up a piece of paper, light it and hold it in the upper part of the firebox to warm up the chimney. Wait until the draft is sufficient, then start the fire. H. Blower for forced air kit operating - Make sure that the blower is at the “off” position when you open the fireplace door for reloading. IMPORTANT CAUTIONS A.Do not block the openings at the top of the fireplace as this will cause the fireplace to overheat. B.Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use. C.Do not burn coal. The sulphur in coal will corrode the firebox and chimney. D.Do not burn driftwood which has been in the ocean or salt water. The salt will corrode the firebox and chimney. E.Do not operate the unit with the door(s) partly open since this may cause smoke to be drawn into the room. F. Do not burn wood in the area in front of the grate. G.Do not abuse the unit by burning paper, or cardboard or construction material such as pressed wood, plywood or lumber. Wood protectors, metallic paper, coal, plastic, waste, sulphur and/or oil will damage the fireplace. H.Do not allow the wood to smoulder or burn without flame, since this will produce excessive creosote in the unit as well as increased particulate emissions. CATALYTIC COMBUSTOR TROUBLESHOOTING GUIDE Problem Condition Solution Ash Build-up on Combustor Surface Normal Ash, a fluffy light gray powder, and soot, accumulate on the combustor surfaces in normal use. Ashes accumulate as a result of the smoke being burned within the combustor and carried out of the firebox by the chimney draft. Soot is the result of previous creosote deposits having been burned off or foreign materials being burned in the firebox. This is normal and will be eliminated during the next burn. Combustor Clogging Creosote Combustor should be cleaned (see Page 11). Do not use air pressure or sharp objects to clean combustor. Broken Combustor Crack or Break The combustor is manufactured from a ceramic material and therefore can crack or break. However, the combustor will still function if cracked. If combustor is broken into pieces and dis-lodged from the housing, it will need to be replaced. Combustor Malfunction Not Working The combustor should last a minimum of 10,000 hours of operation. The combustor will lose catalytic capability over time. When you see continuous smoke coming from the chimney, the combustor should be cleaned. If the smoking persists, the combustor should be replaced. Combustor Problem Thermal Erosion This combustor does NOT experience thermal erosion. “Not applicable.” Applies to honeycomb combustors only. Combustor Problem Thermal Cracking This combustor does NOT experience thermal cracking. “Not applicable.” Applies to honeycomb combustors only. Combustor Problem Combustor Peeling This combustor does NOT experience combustor peeling. “Not applicable.” Applies to honeycomb combustors only. Reduced Combustor Performance Combustor Clogging or Fatigue Signs of combustor fatigue include reduced heat output and sluggish performance. Inspect and clean combustor. Replacement may be required. Monitor performance and smoke coming from chimney. Combustor not glowing Late stage of burn Combustor does not need to be glowing to be working. Check smoke exiting chimney to help determine if combustor is working properly. Appliance burning too hot or fast Doors are not properly closed. Close doors securely. Check door gasket. Excessive draft Adjust primary air control to lower setting. Operating technique Open bypass and primary air control before opening to reload and keep it open a few minutes after reloading. Burn rate too low Open air damper to allow for hotter burn. Chimney down draft In high wind areas, a specially designed wind cap may be necessary. Combustor or louvered housing plugged Clean combustor / louvered housing of accumulated fly ash. Operating technique Open bypass and air damper prior to reloading appliance. Blocked Chimney Examine chimney and vent pipe for blockage and creosote accumulations. Check spark arrestor screen on your cap, if you have one. Blocked outside air duct Check the outside air inlet for blockage caused by snow, debris, or insects. Back-puffing or sudden internal ignitions Appliance Smokes continued on following page... 7 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. CATALYTIC COMBUSTOR TROUBLESHOOTING (continued) Healthy Combustor - Unused Combustor Problem - Broken Combustor Combustor Problem - Ash, a fluffy light grey powder, and soot, accumulate on the combustor surfaces in normal use. In extreme situations combustor can become clogged and should be cleaned. Combustor Problem - Cracked Combustor SMOKE DETECTORS RECOMMENDED DEALING WITH A CHIMNEY FIRE Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by these appliances). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area. Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps: 1. IMPORTANT: Close the fireplace door and the combustion air controls; this will stifle the fire. 2. Alert your family of the possible danger. 3.If you require assistance, alert your fire department. 4.If possible, use a dry chemical fire extinguisher, baking soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion. 5. Ensure that sparks and hot embers coming out of the chimney are not igniting the roof. 6.Do not use the fireplace again until your chimney and fireplace have been inspected by a qualified chimney sweep or a fire department inspector. CARBON MONOXIDE MONITOR RECOMMENDED Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Some people are more affected by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes. 8 It is against federal regulations to operate wood heaters in a manner inconsistent with operating instructions in the manual. OK ACHIEVING CLEAN BURNS Check the exhaust in about 15 to 20 minutes (see Figure 5). Large amounts of smoke indicate an improper burn setting (either too high or too low). Adjust and recheck in 5 to 10 minutes. NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Figure 5 WHAT DOES “WELL-SEASONED” MEAN? When a tree is cut down, the wood is green, full of sap and moisture. This moisture content can exceed 80%, which must be reduced to less than 20%. Wood properly seasoned is then capable of generating the heat the stove was designed to provide. Green wood does not burn easily. Attempting to burn green wood often results in a lot of smoke and very little fire. Time is the most important factor in seasoning wood. Ideally the moisture content should be reduced to 11-20%. NOTE: The use of a firewood moisture meter is recommended to ensure the firewood contains less than 20% moisture. Seasoning Guide Softwoods - 6 months to 18 months Hardwoods - 12 months to 24 months Logs that are 5” diameter across or larger should be split in half, three pieces if over 8 inches, and four pieces when over a foot across. If a tree has been dead for 2 - 4 years it still needs to be cut, split, and seasoned for 6 to 24 months depending on the wood. 8 Ft. 8' (2.4M) Standard Cord of Wood 4 Ft. 4' (1.2M) 4 Ft. (1.2M) 4' Figure 6 Prohibited Fuels This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN: •Garbage; • Lawn clippings or yard waste; • Materials containing rubber, including tires; • Materials containing plastic; • Waste petroleum products, paints or paint thinners, or asphalt products; • Materials containing asbestos; • Construction or demolition debris; • Railroad ties or pressure-treated wood; • Manure or animal remains; • Salt water driftwood or other previously salt water saturated materials; • Unseasoned wood; • Christmas tree branches; •Paper products, colored paper, cardboard, plywood, or particleboard; •gasoline; •naphtha; • engine oil; • flammable liquids; •solvents; • grease; or •coal Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke. Intense firing with these materials may overheat the fireplace, causing damage to the unit, a fire or even possibly igniting a chimney fire if the chimney is creosoted. Burning unapproved fuel, resulting in excessive pollutants being emitted, may be prohibited and subject to a fine or other penalty by the authority having jurisdiction in your area. The prohibition against burning these materials does not prohibit the use of fire starters made from paper, cardboard, saw dust, wax and similar substances for the purpose of starting a fire in an affected wood heater. MAINTAINING YOUR FIREPLACE Have your product inspected at least once a year by a qualified service technician to ensure gaskets, air tubes, baffles, and venting are in good repair to ensure proper performance. Have degraded items replaced by a qualified service technician. This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed. Creosote - Formation and Need for Removal When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire. The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred. When creosote has accumulated it shall be removed to reduce the risk of a chimney fire. When the creosote accumulation is large, a creosote fire in the chimney can damage the chimney and overheat the surrounding wood framing. Creosote formation in a chimney can be minimized by making sure there is always visible flame burning, avoid smoldering fires and by proper refueling techniques. Chimney Maintenance Regular chimney inspection and maintenance combined with proper operation will prevent chimney fires. Keep your chimney clean. Do not allow more than 1/16” (1.6 mm) creosote build up in your chimney. NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. The amount of creosote will depend on variables such as frequency of use and type of fire. We recommend that you: A. Initially inspect the chimney system weekly. From this, you will learn how often it will be necessary to clean your chimney. B.Have your chimney cleaned by a qualified chimney sweep. If you wish to clean it yourself, we recommend using a stiff plastic or non-metallic brush. If a metal brush is used, its size should be slightly smaller than the flue to avoid damaging the chimney. Do not use a brush that will scratch the stainless steel interior of the chimney. C.Do not expect chemical cleaners to keep your chimney clean. The rain cap can be removed for inspection and/or cleaning of the chimney. CAUTION: It is necessary to remove the deflector from the top of the firebox before cleaning the chimney. Before performing chimney sweep, open the bypass and remove the combustor. Remove dust accumulation after chimney sweep and put the combustor back in place. CATALYTIC COMBUSTOR This fireplace is designed with a catalytic combustor which will reduce pollution emissions and creosote build up while improving thermal efficiency. In order to optimize and maintain the combustor performance, it is important to visually check the combustor at least 3 times during the heating season to determine if physical degradation has occurred. WARNING To prevent damage to your combustor, do not: • Drop the combustor (which is fragile compared to the rest of the unit – so handle with care) • Run water or compressed air through the combustor • Try to clean the combustor with any sharp tool The combustor supplied with this heater is a Healthy Hearth Combustor. Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to: Healthy Hearth LLC 31375 Riverside Drive #214 Lake Elsinore , CA , 92530 Phone: 951-264-8725 The packaging of the combustor must be robust enough to protect against any shipping damage that may occur. 9 to the right. 4. Re-installation is in reverse order. Catalyst Monitoring It is important to periodically monitor the operation of the catalytic combustor to ensure that it is functioning properly and to determine when it needs to be replaced. A non-functioning combustor will result in a loss of heating efficiency, and an increase in creosote and emissions. Following is a list of items that should be checked on a periodic basis: Secondary Burn Tubes (3) • Combustors should be visually inspected at least three times during the heating season to determine if physical degradation has occurred. Actual removal of the combustor is not recommended unless more detailed inspection is warranted because of decreased performance. COMBUSTOR ASSEMBLY REMOVAL INSTRUCTIONS 1.Remove the left and right baffles which are resting on top of the (3) secondary Burn Tubes. 2.Rotate each of the (2) Combustor Assembly support brackets (underneath the assembly tray) towards the front of the appliance, being careful not to drop the assembly 3.Rotate the assembly forwards and down, until it may be removed from the tray. 4.Installation is reverse of removal. Before re-installing the combustor assembly, a bead of mill-pack should be applied to the rear surface of the box, so that when it is rotated up and into position it seals to the bracket behind it. Catalytic Combustor Housing Catalytic Combustors Combustor Assembly Figure 7 CLEANING THE COMBUSTOR (Figure 7): Catalytic combustors require little maintenance. Cleaning the combustor once a year, preferably when your flue system is serviced, is sufficient for most users. CAUTION: BOILING WATER MUST BE USED TO CLEAN THE COMBUSTOR. Prepare a mixture of white vinegar and distilled water for cleaning of the combustor. A gallon of distilled water should be available for rinsing of the combustor after cleaning. White vinegar – 1 QUART enough to make a 50/50 solution with the distilled water to cover the combustor. Distilled Water – 1 QUART enough make a 50/50 solution with the white vinegar to cover the combustor. SECONDARY AIR TUBE REMOVAL INSTRUCTIONS 1. Remove the two ceramic baffles, gently pulling them forward and down. 2. To remove the burn tubes first remove the bracket which position and secures the tubes in place. This is done be removing the (2) screws (see Figure 8) which hold this bracket in place (upper left side, inside the firebox). 3. Once the bracket is removed, each tube may be removed by sliding it to the left and dropping the right, and the sliding the tube Rinse Water – 1 GALLON of distilled water. Combine the white vinegar and the distilled water in a pot large enough to soak the combustor. Bring the solution to a boil. Soak the combustor in the solution for approximately 30 MINUTES. The solution may need to be reheated for maximum cleaning effectiveness. Rinse the combustor – Thoroughly rinse the combustor in the distilled water. Remove the combustor from the rinse water and gently shake out the excess water.NOTE: THE COMBUSTOR MUST BE COMPLETELY DRY PRIOR TO USE. If any of these conditions exists, refer to Catalyst Troubleshooting section of this owner’s manual. • This catalytic heater is equipped with a temperature probe to monitor catalyst operation. Properly functioning combustors typically maintain temperatures in excess of 500°F, and often reach temperatures in excess of 1,000°F. If catalyst temperatures are not in excess of 500°F, refer to Catalyst Troubleshooting section of this owner’s manual. • You can get an indication of whether the catalyst is working by comparing the amount of smoke leaving the chimney when the smoke is going through the combustor and catalyst light-off has been achieved, to the amount of smoke leaving the chimney when the smoke is not routed through the combustor (bypass mode). Secondary Air Tubes (3) Ceramic Baffles Screws (2) Figure 8 10 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. The intense heat of the fire will normally cause hairline cracks in the refractory brick. These cracks can be minimized by proper curing as described in section First Fires. They will not normally diminish the effectiveness of the refractory brick. If large cracks develop, then the refractory should be replaced. To replace the refractory bricks, follow these steps: 1. Remove the side refractory brackets (6) 2. Remove the front refractory bricks (3) 3. Remove the bottom refractory brick (4) 4. Remove the left side refractory bricks (5) 5. Remove the right side refractory bricks (2) 6. Remove the back refractory brick (1) REFRACTORY REPLACEMENT 1 6 2 DISPOSING OF ASHES 6 2 1. Back Refractory 2. Right Side Refractory 3. Front Refractory Bricks 4. Bottom Refractory 5. Left Side Refractories 6. Side Refractory Brackets 5 Figure 9 To install the new refractory bricks, follow the above steps in reverse. 4 Whenever ashes get 3 to 4 inches deep in your firebox, and when the fire has burned down and cooled, remove excess ashes. Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed. 3 Remove ashes only when the fire is out and the ashes are cold (24 to 48 hours after the fire is out). Do not leave the ashes in the house as they give off carbon monoxide and other toxic gases. WARNING Disposal of Ashes: Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible Floor or on the ground well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. 11 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. DOOR INSTALLATION The doors must be put in place only when the installation of the fireplace is completed. All you have to do is fit the male part of the hinge, already on the door, to the female part, which is on the fireplace. To remove the doors, simply pull them up from the hinges. The door adjustment has been set at the factory. If the fit is still not perfect, you can adjust the door using the hinge screws (See Figure 11-1) Checking Door Seal A one-inch strip of paper may be used to perform a test of the integrity of the door seal. Close the door on the paper in at least eight points. It is normal to feel only a slight amount of friction. The door gasket does not need to be “tight” in all areas, since a small amount of leakage is not hazardous or detrimental to the performance of your fireplace. GLASS CARE Glass Replacement The glass used for the fireplace is a high temperature ceramic glass (1,400° F). If the glass breaks or cracks, it must be replaced with an identical ceramic glass. Tempered glass or ordinary glass will not withstand the high temperatures of the fireplace. Replacement glass should be purchased from a IHP dealer (see “Replacement Parts” on Page 27). DO NOT OPERATE THE UNIT WITH CRACKED OR BROKEN GLASS. Glass Cleaning Figure 10 - Door Installation DOOR ADJUSTMENT The doors may need to be adjusted to be completely airtight. The gaskets’ air-tightness can be adjusted using the adjustment screw located on the right side of the fireplace facade (An Allen key #1/8 – not supplied - will be necessary for this adjustment) (see Figure 11-2). The fireplace is designed to keep the glass clean under normal operating conditions. If the fireplace is operated continuously with the primary air control closed, the glass will tend to get dirty unless the fuel, firebox and glass are maintained at hot temperatures (see section Refueling For Best Performance). To clean the glass, there are a number of specially designed cleaners to remove creosote. Your IHP Dealer can recommend a suitable cleaner. Regular household glass cleaners will not clean creosote. Do not use abrasives such as steel pads, steel wool or oven cleaner as they will scratch the glass. DO NOT USE CHEMICAL GLASS CLEANERS ON PAINTED SURFACES AS IT MAY CAUSE THE PAINT TO PEEL. CAUTION : DO NOT ALLOW WINDOW CLEANER TO GET IN CONTACT WITH DOOR GASKET OR PAINT ON FACADE OR DOOR. ONCE CLOSED, CONTACT OF GLASS CLEANER WITH THE FIREPLACE FACADE CAN LEAD TO PAINT PEELING OFF. 1 3/8” hex nut Gasket Replacement Remove the doors from the unit (see section Door Installation) and lay them on a clean nonabrasive surface. To replace the gasket, first remove all of the old gasket and gasket cement. Make sure that the surface is totally clean before applying new cement (a high temperature silicone caulking rated at 500° F (260° C), is suitable) or adhesion problems may result. Apply gasket cement to the gasket channel and install the new gasket. This replacement part is available from your IHP dealer in the following dimensions: Gasket Figure 11 2 #1/8 allen key WARNING • Use only a IHP glass doors, specifically designed for the WCT6940WS fireplace. • The fireplace cannot be operated without both doors. Consult your dealer to select the correct replacement door. • Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/or bottom. Part # Length Qty Dimensions Around the glass PR-SR1685C 61-3/4” (1569 mm) 2 1” width x 3/16” thick (26 mm x 5 mm) On the door frame PR-SR1823I 48-3/8” (1229 mm) 2 3/4” diameter (19 mm) Between the doors PR-SR1823J 17-5/8” (448 mm) 2 5/8” diameter (16 mm) Table 1 12 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. FIREPLACE INSTALLATION Locating The Fireplace The best location to install your fireplace is determined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is located, allowing space in front of the unit for the hearth extension and the mantel, and taking into consideration the location of the hot air ducts (optional), outside air kit and chimney. If possible, you should choose a location where the chimney will pass through the house without cutting floor or roof joists (see fireplace dimensions on Page 15). Usually, no additional floor support is needed for the fireplace. The adequacy of the floor can be checked by first estimating the weight of the fireplace system. Weights are given in the appendix. Next, measure the area occupied by the fireplace. Note the floor construction and consult your local building code to determine if additional support is needed. This fireplace must be installed on a 1/2” minimum non-combustible surface and at a minimum of 80” measured from the base of the appliance to the ceiling is required. When selecting the location, the chimney outlet position and the direction of the wind are important factor affecting the chimney performance. To allow a maximum draft and to reduce wind turbulence, the chimney must: • Penetrate the highest part of the roof. • Be installed as far as possible of roof offsets, trees or any other obstructions that may cause wind turbulence and back drafts in the chimney. • The least amount of offsets (elbows) possible. NOTE: A maximum of 2 offsets is allowed. Location Recommended Marginal Location Wind Direction Location Not Recommended Location Not Recommended Outside Air Intake Facing the Wind Figure 12 13 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Facade Installation Install the Facade per instructions provided in Facade Kit (ordered separately - see Page 26). Framing, Facing And Mantel The construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations (Figures 15 and 16): A. Frame the fireplace using 2” x 3” or heavier lumber. B.WARNING: Combustible materials cannot be used in the space directly above the fireplace, except for the studs above the facade that support the facing and mantel. This area must remain empty for a height of 80” (2,032 mm) measured from the base of the appliance. C. Frame the fireplace with vertical studs at the sides of the fireplace running from floor to ceiling (see Figure 15). If combustible facing is to be used, position the studs back, from the front edge of the fireplace (a space that is the thickness of the facing material, so that the facing can be installed flush with the fireplace facing). Frame headers between the vertical studs only as follows: - Place 2” x 3” or 2” x 4” headers, only along the upper part of the front, side and back faces (some codes may require a 2” x 6” on an outside bearing wall). Do not put wood or any combustible material within the area above the fireplace except on the front facing. - Place headers only as required to support the facing and mantel. NOTE: This Fireplace must be installed on a non-combustible surface. Hearth Extension Non-Combustible Finish Material (e.g. Tile or Marble) v The crack between the fireplace and the hearth extension must be sealed with a non-combustible material such as sand-cement grout. WARNING: THE HEARTH EXTENSION IS TO BE v INSTALLED ONLY AS ILLUSTRATED. 1/2” Min. Non-combustible Safety Metal Strip Floor Surface Elevated Fireplaces require a special “Z” Metal Safety Strips (field provided), in place of the safety metal strip shown above. The safety strip should extend the full width of the fireplace. When more than one safety strip is used they must overlap by a minimum of 1”. Hearth extension of an elevated fireplace must respect the same minimal dimensions as a fireplace installed directly on the floor. 2” u 12” Max. (305mm) Mantel Area where wood Mantel can be installed 24” (610mm) This fireplace must be installed on a 1/2” minimum non-combustible surface. The supplied safety metal strip must be positioned as follows: One half under the front of the fireplace and the other half must extend on the floor over which the hearth extension will be built (see Figure 13). 56” (1422mm) Min. Hearth Extension * The safety metal strip must cover the entire width of the fireplace 24” (610mm) The combustible floor in front of the fireplace must be covered with a non-combustible material (tile, marble, stone, etc). See Figure 14. The heating performance of the appliance will vary depending upon the level of insulation, house design, how the appliance is operated, etc. Platform Figure 13 Hearth Extension Requirements Climates where temperatures will fall below 32°F (0°C). Fireplace u.Elevated fireplace installations D.WARNING: The fireplace must not be in contact with any insulation or loose filling material. Cover the insulation with Drywall panels around the fireplace. COLD CLIMATE INSTALLATIONS Minimum 1” Cement Board Fireplace Figure 14 4” (102mm) 45 Deg. 16” (406mm) 46-5/16” (1176mm) Non-Combustible Material If this fireplace is being installed in a cold climate, it is especially important to seal all cracks around the fireplace and wherever cold air could enter the room with noncombustible material. Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials directly against the chimney sections. We recommend that you use the insulated wall radiation shield since it will maintain the home’s thermal barrier. AC chimney is NOT recommended in very cold climates (in areas with temperatures below 32°F (0°C). 14 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. CORNER INSTALLATION Combustible materials can NOT be used in the space directly above the fireplace. Do not fill the space above the fireplace with any material (Except the wood framing) 29-1/2” D J F Header 2x3 Min. 23-3/4” B Non-combustible A Fireplace Framing 7’ Min. Combustion Air Kit Back Wall of Chase/Enclosure Including Finising Materials if any G K (allow space when framing) FRAMING DIMENSIONS Fireplace Opening Width 46-1/4” 1175 mm B 50” 1270 mm C 42-3/4” 1086 mm D 20-7/8” 530 mm E 93-7/8” 2384 mm F 47” 1194 mm G** 28-1/4” 718 mm H 26-3/4” 680 mm J 66-3/8” 1686 mm K 8” 203 mm L* 1” 26 mm Au OUTSIDE CHASE C L*L* B H Rough Framing Face (dimension includes finish material inside framing, if any) K E * G ** A Rough Framing Face (Unfinished Shown) ** Total depth is 28-1/4” including the back spacer minus 1/2 inch for drywall to be flush with the facing. ** Zero Clearance From Back Spacer to Wall Notes Diagrams, illustrations and photographs are not to scale – consult installation instructions. Product designs, materials, dimensions, specifications, colors and prices are subject to change or discontinuance without notice. FACING IMPORTANT All framing dimensions calculated for 1/2" dry wall at the fireplace face. If sheathing the chase or finishing with other thickness materials, calculations will need to be made. The facade must be removable once installed. The facade is designed to overlap any facing material installed on the front of the fireplace. If thicker material is installed, use the facade as a template and make sure it can be easily removed for servicing. * The fireplace must not be in contact with any insulation or loose filling material. Cover the insulation with Drywall panels around the fireplace. 41-3/4” 10-1/4” 1” 11-1/8” 16-1/4” 26-1/4” 26” u The front framing width (A= 1-1/8” 46-1/4”) will need to be 47” before pushing the fireplace into framing. ** 47” Top View 1” **Gravity Vent Outlets 1. Combustible material must be installed flush with the fireplace. It may not project in front of and on the fireplace (e.g. the steel facade of the fireplace) (Figure 20). 2.Non-combustible materials such as brick, stone or ceramic tile may project in front of and onto the fireplace facing (Figure 18). 49-3/8” 43-1/4” 15” 37” 28-1/2” 28-1/2” 3” 7” 4-1/4” 5-5/8” 20-1/8” Figure 15 Left Side View 31” 46-1/4” Front View 5-5/8” 10-3/8” Right Side View 15 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Fir Drywall or Any Rigid Material Draft Stops Roof Support Attic Radiation Shield Storm Collar Insulated1/2” Chase Construction 2” x 4” Plywood Flashing Firestop * Floor Ceiling Wall CTDT Termination Mantel and Facing (Side View) Mantel * Floor Ceiling Wall 2 x 3 Min. Spacer Note: NonCombustible • Chase Flashing Must Be • Used To Cover Chase • Opening 56” Must have the same firestopping resistance as adjacent wall. Must have the same insulation as adjacent ceiling. Follow local rules regarding framing construction. Rock Board or Other Noncombustible Material Fireplace 6’ 8” Min. NOTE: It is recommended that the chase walls and floor be insulated in the same manner, using the same insulation, as the rest of the building, below the attic. 1/2” Plywood Optional Insulation In Outside SEE NOTE Walls Of Chase Drywall 8' Level Solid Continuous Surface Drywall or Any Rigid Material 2” x 4” ... ....... ... .. ... ... .... ... ....... ... ... .... ... ... .... ... ....... ... ... .... ... ... .... ... ....... ... ... .... ... ... .... ... ....... ... ... .... ... ... .... ... ....... ... .. ... ... .... ... ... .... ... ....... ... ... .... ... ... .... ... ....... ... ... .... ... ... .... ... ....... ... ... .... ... ... .... ... ....... ... ... .... ... ... .... ... ....... Noncombustible Facing Firestop 7 Ft. Min. Drywall Outside Base Insulation (Thermal Barrier) Figure 16 * Floor Ceiling Nailing Flanges Wall Fireplace Frame Section (Top View) Four nailing flanges are provided to secure the fireplace to the floor (see figure below). Bend the nailing flanges down so that each flange is flush with the floor, then using nails or screws, secure the fireplace to the floor (2 places each side). The heads of the screws or nails must be large enough to completely cover the holes in the nailing flanges. 3 1 4 5 2 ... .. ... ....... ... .... ... ... .. ... ....... ... .... ... ... .. ... ....... ... .... ... Noncombustible ... .... ... ... Facing ....... ... .... ... ... .. ... ....... ... .... ... ... .. ... ....... ... .... ... ... .... ... ... ....... ... .... ... ... Figure 19 .. ... ....... ... .... ... ... .. ... ....... ... .... ... ... .... ... ... ....... Only non-combustible material ... .... ... should be superposed or project... .... ... .....front of the fireplace. ing over the... .... ... ... .. ... ....... ... .. Rock Board or Other Noncombustible Material 6 Fireplace Side 1 Unbend to floor and nail/screw 2 Nailing Flange (2 places each side) Figure 17 MANTEL and FACING 16 The mantel must be installed at least 56” (1143 mm) above the base of the fireplace (Figure 19). 3 50” Min. 4 7 1.Fireplace 2. Front of fireplace 3. Wood frame (2” x 3” min) 4.Drywall 5.Tiles 6. Rock board or other 7.Brick Figure 18 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Figure 20 Fireplace Blower The fireplace comes equipped with a heat activated blower. It is located in the bottom of the fireplace, towards the back. It uses 120 V and must be connected to the main electrical circuit by a qualified electrician. For connection, use the electrical box supplied with the unit located on the bottom right corner of the fireplace. If you wish to adjust the blower speed, the variable speed control (VRUW) provided must be installed in line with the wiring. Again, use a qualified electrician for installation. If the blower requires servicing, 1-Remove the doors and decorative facade. 2-Remove the screw located below the blower motor that holds it to the back of fireplace. 3-Pull the blower out of the unit through the square hole located in the front bottom right corner. HOT AIR DUCTING INSTALLATION When installing the double outlet system, the hot air outlets can be installed in the same room as the fireplace, or one or both of the outlets can be installed in adjacent or upper rooms. Installing the ducts at different elevations will tend to exhaust more heat out of the higher outlet (Figure 22). WARNING: The outlet grills should not be installed facing upward through a floor. Danger of burns can result if grills in floor are stepped on. Outlet Grill 10’ (3.1m) Max. 13” x 13” Outlet Grill (330mm x 330mm) This fireplace is approved for use with a Gravity Kit: Gravity Kit The gravity kit is designed for double hot air outlets and includes: (See Figure 21) - 2 telescopic lengths 8” I.D. - 2 90º elbows 8” I.D. - 2 hot air outlet kits (grill and frames) - 2 adaptors See Gravity Kit Accessories on Page 23. Only the blower available with the fireplace can be used with the gravity kit. For safe installation, the gravity kit must meet the following requirements: Minimum height* 68” (1,727 mm) Maximum length See Figure 22 10’ (3.1m) Max. Maintain at least 6-1/2” (160 mm) clearance from the outlet grill framing to a combustible ceiling, side wall or mantel. Figure 22 * The height of the louver must be measured from the base of the fireplace to the middle point of the louver. Rain Cap Flashing Collar Frame Grill Flashing Attic Radiation Shield Roof Support Firestop 6-1/2” (165mm) Min. (to ceiling) WARNING: Both pipes of the double hot air outlet must be installed. Any other installation may cause fire and void warranty. 68” Min. (1727mm) 56” Min. (1422mm) Non-Combustible Flameproof Facing Figure 21 Figure 23 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. 17 The duct system must be installed respecting the following: 1.Remove the plates closing up the 8” diameter holes on top of the fireplace. Then, cut the insulation in order to obtain two 8” dia. openings. Fix the adaptors on the fireplace openings by turning clockwise (Figure 21). 2. Maintain at least a 2” (50 mm) clearance between the ducts and any combustible material; the required hole size is 13” x 13” (330 mm x 330 mm). Exception #1: For the grills, the framing can be 10-3/4” x 103/4” (275 mm x 275 mm) to provide the clearance as required by the integral spacers on the double outlet duct system. 3. The maximum number of elbows in a run of duct is two. 4.Maintain at least 6-1/2” (160 mm) clearance from the outlet grill framing to a combustible ceiling, side wall or mantel. 5. When traversing a combustible wall or floor, a firestop must be installed at the wall or floor penetration. The hole size must be 13” x 13” (330 mm x 330 mm) 6. Do not connect the hot air ducts to a central heating system. Malfunction of the heating system’s blower will cause the fireplace to overheat. A furnace duct is only single wall and not double wall as is required for the fireplace hot air exhaust. 7.Use only IHP grills and components as described in this manual. Other grills or registers may be too restrictive and may overheat the fireplace or ceiling. 8. Do not use insulated flexible ducts as they will overheat. 9.Do not use tees or any other components than the ones specifically listed here. 10..Never allow the ducting to pitch down as hot air will be trapped creating a fire hazard. Never route the ducting downwards. 11.The hot air outlet grills must be installed with the louvers pointing downwards in order to prevent overheating adjacent ceilings. Make a 4-1/4” (110 mm) hole in the outside wall of the house at the chosen location. From outside, place the outside air register in the hole (open side down) and fasten the register to the wall with screws as shown (see Figure 24). Slip the pipe into the insulated sleeve. Place the insulated pipe over the register tube and over the fireplace’s outside air connector (see Figure 25). At each end, carefully pull back the insulation and plastic cover exposing the flexible pipe. Using the aluminium tape provided, wrap the tape around the joint between the flexible pipe and the air inlets. Carefully push the insulation and plastic cover back over the pipe. Using aluminium tape, fasten the plastic cover in place. OUTSIDE CONNECTION Outside Intake Aluminum Tape Plastic Cover Screw Opening Facing Down Insulation Flexible Pipe Aluminum Tape Wall Figure 24 OUTSIDE AIR KIT OUTSIDE AIR CONNECTION TO THE FIREPLACE It is mandatory to install an outside air connection to the fireplace. The following components are required and are included with the fireplace: Fireplace Connection • Outside air kit (includes 4 inch flex that goes up to ten (10) feet long) • 4” Adaptor for fireplace connection Aluminum Tape Plastic Cover Outside Air Installation The outside air assembly may be installed according to the following requirements: A)Duct length should be kept to a minimum. The maximum length of a 4” interior diameter (100 mm) insulated flexible duct is 20 feet (6.1 m). The duct can be extended to a maximum of 40 feet (12 m) using a 6” interior diameter (150 mm) insulated flexible duct (See note below). B)The air intake register must not be installed more than ten (10) feet (3050 mm) above the base of the fireplace. C)The fresh air must come from outside the house. The air intake must not draw air from the attic, basement or garage. D)The air intake should be installed where it is not likely to be blocked by snow or exposed to extreme wind and away from automobile exhaust fumes, gas meters and other vents. E)The duct and register may be installed above or below floor level. Insulation Flexible Pipe Aluminum Tape Figure 25 NOTE: We recommend not to exceed 20 feet of 4” flexible pipe. If you require a longer length we recommend that you use a 5” diameter flexible pipe for the complete run up to 30 feet and a 6” diameter pipe for a run of up to 40 feet. 18 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Fireplace DRAFT REQUIREMENTS Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance and may damage the catalytic combustor. Inadequate draft may cause backpuffing into the room and `plugging’ of the chimney or the catalyst. two (2) feet Min. ten (10) feet three (3) feet Min. Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints. An uncontrollable burn or excessive temperature indicates excessive draft. THE CHIMNEY SYSTEM Figure 26 Chimney Installation Notes 1. This appliance is equipped with a universal vent collar that will require the first vent section of pipe to be secured with four screws to the collar (equally spaced around circumference). See Pages 28-29 for approved venting components. 2. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below 0°F (-18°C), the use of an exterior chimney increases the likelihood of operating problems such as low draft, high rate of creosoting, and poor start-up characteristics. Exterior chimneys are also prone to down-drafting and flow reversal. Installations which are located on lower floors in the house, such as in a basement, in combination with an outside chimney, are especially prone to flow reversal. 3. The fireplace model WCT6940WS may be installed with chimney components specified on Pages 28 and 29. 4. A chimney venting a fireplace shall not vent any other appliance. 5. The minimum chimney height is 12 feet (3.7 m) excluding the fireplace. 6. All chimney installations must include at least one support in order to be able to take any lateral load. The maximum chimney length that can be supported by the fireplace is nine (9) feet (2.75 m) for Secure Temp S2100+* / Nova Temp HT6000+* / Secure Temp GX* and 26 feet (8m) for ACBI* (air cooled) chimney. In altitude, add 18” (450 mm) to the chimney for every 2,000 feet (600 m) above sea level. 7. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any wall, roof or building within ten (10) feet (3 m) of it (Figure 26). 8. If the chimney extends higher than five (5) feet (1,500 mm) above its point of contact with the roof, it must be secured using a roof brace. 9. A rain cap must be installed on top of the chimney. Failure to install a rain cap may cause corrosion problems. 10.Cut and frame square holes in all floors, ceilings, and roof that the chimney will go through to provide a 2” (51mm) clearance between the chimney and any combustible materials. At the point of penetration through the floors, ceilings or roof, a 1” (26mm) clearance is acceptable for AC chimney* only (see Table 2). Do not fill the required clearance spaces with insulation or any other combustible material. 11. Portions of the chimney which may extend through accessible spaces must be enclosed to avoid contact with combustible materials or damage to the chimney. 12.When offsets are used, the pipe may not penetrate a ceiling or floor unless it is running vertical (no 30° offsets). NOTE: 2" clearance to combustibles around chimney components required. NOTE: Blown or fill type insulation materials must not be in contact with the fireplace or in the enclosure frame as described in ‘’Enclosure’’ section. NOTE: Local codes may not require firestopping at the ceiling levels for outside chase installations. However, it is recommended for safety and the reduction of heat loss. CHIMNEY INSTALLATION INSTRUCTIONS 1. Cut and frame the holes in the ceiling, floor and roof where the chimney will pass (see Figure 27). Use a plumb-bob to line up the center of the holes. The sizes are indicated in Table 2 for the floor and ceiling holes and Table 3 (Page 18) for the roof holes. Chimney Model SQUARE HOLE SIZE OPENING Secure Temp® S2100+ Nova Temp® HT6000+ Secure Temp GX 15 in (380 mm) ACBI: Ceiling, Floor and Roof (1” clearance *) 15 in (380 mm) Wall 17 in (432 mm) NOTE: See Table 3 for Sloped Roof Framing Table 2 - Flat Roof Framing * The following exception has been approved for this appliance; The required 2” pipe clearance may be reduced to a 1” clearance at the ceiling, floor and roof penetration points for AC chimney* only. All other locations require 2” clearance. 19 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. *Available from Security Chimneys® S2100 / HT6000+ Solid Packed Pipe* ACBI Air Cooled Pipe* Attic Radiation Shield Attic Radiation Shield Figure 27 2. From below, install a firestop in each ceiling/ floor separation through which the chimney will pass. At the attic level, install an attic radiation shield from above (Figures 28a and 28b). 3.For Secure Temp® S2100+ / Nova Temp HT6000+ / Secure Temp GX chimneys*, place the first chimney length on the fireplace. To lock it in place, turn 1/4 of a turn clockwise. With the ACBI chimney, you must use a starter section before installing the first chimney length (Figure 29). Continue installing chimney lengths making sure to lock each length in place. 4.Every time the chimney passes through a ceiling or a wall, install the appropriate firestop. When you reach the desired height, install the roof support. When installing a support, slightly lift the chimney system so the weight will lie on the support, not on the fireplace to reduce expansion noises (Refer to instructions included with the support). For an ACBI chimney* use an universal support AC10SU*. 5.Put the roof flashing in place and seal the joint between the roof and the flashing with roofing pitch (see Figures 30 and 31). For sloping roofs, place the flashing under the upper shingles and on top of the lower shingles. Nail the flashing to the roof, using roofing nails. 6. Place the storm collar over the flashing, and tighten it with the bolt supplied. Finally, seal the joint between the storm collar and the chimney, using silicone caulking. 7. Install the chimney cap. Once the chimney cap is in place, the roof flashing can be washed with a solvent or vinegar and then painted with rust-proof paint. Figure 28a Firestop Radiation Shield Figure 28b CHIMNEY INSTALLATION MODEL ACBI* Rain Cap Collar Flashing Attic Radiation Shield Firestop Universal Support Chimney Outside Air Intake (required when using AC chimney) ACBI Starter Section* ACBI7SB or ACBI7SB30 Outside Combustion Air Kit NOTE: Outside air kits must be installed for both fireplace and ACBI chimney. Figure 29 20 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. *Available from Security Chimneys® After reaching the location requiring the elbow, proceed as follows: CHIMNEY MODEL ACBI * Chimney Secure Temp® S2100+ / Nova Temp® HT6000+ / Secure Temp GX Chimneys * Collar Flashing Figure 30 Figure 31 Roof Down Slope Hole Size DEGREE OF SLOPE Secure Temp® S2100+ * Nova Temp® HT6000+ * Secure Temp GX * ACBI * Roof Pitch 7” 7” 0* 15” (380 mm) 15” (380 mm) 2/12 15-3/8” (390 mm) 15-3/8” (390 mm) 4/12 16-1/8” (410 mm) 16-1/8” (410 mm) 6/12 16-7/8” (430 mm) 16-7/8” (430 mm) 8/12 18-1/4” (465 mm) 18-1/4” (465 mm) 10/12 19-5/8” (500 mm) 19-5/8” (500 mm) 12/12 21-3/8” (545 mm) 21-3/8” (545 mm) * Cross Slope Hole Size Put the chimney cap into place. Wash the roof flashing with a solvent or vinegar, then paint it with rust-proof paint. Table 3 OFFSET CHIMNEY INSTALLATION After reaching the location requiring the elbow, proceed as follows. The minimum chimney height when using elbows is: Minimum Chimney Height When Using Elbows Fireplace Model WCT6940WS Chimney Model Secure Temp S-2100+ / Nova Temp HT6000+ / Secure Temp GX / ACBI Vertical Installation 3.66 m (12’) Two (2) Elbows 4.57 m (15’) Four (4) Elbows 5.18 m (17’) Table 4 NOTES: • Must return to vertical before penetrating ceiling or floor. • A maximum of 2 offsets are allowed. 1. Install the first elbow; turn it in the required direction. Fasten it to the chimney with the three (3) 1/2” (12 mm) metal screws provided with the elbow. 2.Install the necessary chimney lengths to achieve the required offset. Lock the chimney lengths together: it is recommended to use three (3) 1/2” (12 mm) screws. If the offset length is made of two (2) chimney lengths or more, use an offset support halfway up the offset. If penetrating a wall, install a wall radiation shield (see Figures 33 and 34). 3. Use another elbow to turn the chimney vertically. Secure the elbow, using three (3) 1/2” (12 mm) screws (provided with the elbow). 4.Use a plumb-bob to line up the center of the hole. Cut a hole for the chimney in the ceiling/floor. Frame this hole as described previously (refer to Chimney Installation Instructions on Page 17). 5.From below, install a firestop (See Figure 28a). 6. A support (XST+* or XSO+*) must be used on the first 15’ section (5 m). 7. Continue with the regular installation. ACBI Chimney* 1. Install the first elbow. Turn it in the required direction. To lock it in place, turn 1/8 of a turn. Fasten the straps attached to the elbow to the surrounding frame, using nails or drywall screws (Figure 33). 2.Install the necessary chimney lengths to achieve the required offset. Lock the chimney lengths together. If penetrating a wall, use a wall radiation shield. 3.Use another elbow to turn the chimney vertically. Lock it to the chimney. Fasten the straps attached to the elbow to the surrounding framing using nails or drywall screws. 4. Use a plumb-bob to line up the center of the hole. Cut a hole for the chimney in the ceiling. Frame this hole as described previously. 5.From below, install a firestop (see Figure 28b). 6. Continue with the regular installation. NOTE: When using ACBI chimney, an ACBI7SB* starter section must be used before installing an elbow. When an offset is needed immediately off the top of the fireplace, an elbow starter section, ACBI7SB30* is available. 21 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. *Available from Security Chimneys® Offset Dimensions B Total Height A Chimney Elbow * Offset & Height 12” 18” 24” 36” 8” & 36” 12” & 36” 18” & 36” 24” & 36” 36” & 36” A 3” (76 mm) 4-1/4” (108 mm) 5-3/4” (146 mm) 7-1/4” (184 mm) 10-1/4” (260 mm) 12-1/4” (311 mm) 13-1/4” (337 mm) 14-3/4” (375 mm) 16-1/4” (413 mm) 19-1/2” (495 mm) B 20-3/4” (527 mm) 24-1/4” (616 mm) 29-1/2” (749 mm) 34-3/4” (883 mm) 45” (1143 mm) 51-1/4” (1302 mm) 54-3/4” (1391 mm) 60” (1524 mm) 65-1/4” (1657 mm) 75-1/2” (1918 mm) A 7-1/2” (191 mm) 9-1/2” (241 mm) 12-1/2” (318 mm) 15-1/2” (394 mm) 21-1/2” (546 mm) 25” (635 mm) 27” (686 mm) 30” (762 mm) 33” (838 mm) 39” (991 mm) B 16-1/2” (419 mm) 20-1/4” (514 mm) 26-1/4” (667 mm) 32” (813 mm) 43-1/2” (1105 mm) 50-1/2” (1383 mm) 54-1/4” (1378 mm) 60” (1524 mm) 65-3/4” (1670 mm) 77-1/2” (1969 mm) A 10” (254 mm) 12-3/4” (324 mm) 17” (432 mm) 21-1/4” (540 mm) 29-3/4” (755 mm) 34-11/32” (872 mm) 37-5/32” (949 mm) 41-13/32” (1052 mm) 45-21/32” (1160 mm) 54-1/8” (1375 mm) B 17-9/16” (446 mm) 20-7/16” (519 mm) 24-5/8” (625 mm) 28-7/8” (733mm) 37-3/8” (949 mm) 42” (1067 mm) 44-3/4” (1137 mm) 49” (1245 mm) 59-9/32” (1353 mm) 61-3/4” (1568 mm) 30º 45º Canada Only Chimney * Elbow Offset & Height 30º One Length Between Elbows Two Lengths Between Elbows --- 12” 18” 36” 48” --- 12” & 48” 18” & 48” 36” & 48” 48” & 48” A ------- 5-1/2” (140 mm) 7” (178 mm) 11-1/2” (292 mm) 14-3/4” (375 mm) ------- 17-1/2” (445 mm) 19” (483 mm) 23-5/8” (600 mm) 26-3/4” (679 mm) B ------- 32-1/4” (819 mm) 38” (965 mm) 55-1/2” (1410 mm) 67” (1702 mm) ------- 77-1/8” (1959 mm) 82-7/8” (2105 mm) 100-1/4” (2318 mm) 111-1/8” (2823 mm) A ------- 10-1/2” (267 mm) 13-1/2” (343 mm) 22-1/2” (543 mm) 28-1/2” (724 mm) ------- 33-3/4” (857 mm) 36-3/4” (933 mm) 45-3/4” (1162 mm) 51-3/4” (1314 mm) B ------- 30-1/8” (765 mm) 35-3/8” (899 mm) 51” (1295 mm) 61-3/8” (1559 mm) ------- 70-1/2” (1791 mm) 75-5/8” (1921 mm) 91-1/4” (2318 mm) 101-5/8” (2581 mm) 15º ACBI 7” Two Lengths Between Elbows 8” 15º GX S2100+ HT6000+ 7” Horizontal Offset NOTE: With the ACBI chimney*, a starting length of 6” high must be used on top of the fireplace before installing an elbow. Figure 32 22 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. *Available from Security Chimneys® OFFSET CHIMNEY INSTALLATION * Straps Support Straps Chimney ACBI ACBI Starter Section NOTE: This illustration is not to scale. It represents how the chimney must be supported. A 30 degree offset only is allowed in the USA and a 45 degree maximum offset is allowed in Canada. Figure 33 OFFSET CHIMNEY INSTALLATION WITH WALL PENETRATION * Rain Cap Collar Roof Support Roof Flashing Outside Wall Offset Support Framing 2” x 3” Insulated Wall Radiation Shield NOTE: In cold areas it is recommended to protect the chimney in a insulated chase. Figure 34 23 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. *Available from Security Chimneys® ANGLED WALL RADIATION SHIELD * (XRSMI30 and AC10RSMI30) For roof support installation, refer to the instructions provided with the support. When traversing a combustible wall with the chimney at a 30º or 45º angle, an angled firestop or wall radiation shield must be installed. Only one is required. UNIVERSAL OFFSET SUPPORT* NOTE: 45º angle for Canada only (XRSMI45*). In cold climate locations (climates where temperatures will fall below 32º F / 0º C), we recommend that you use the insulated wall radiation shield since it will maintain the home’s thermal barrier. This support is used to support the chimney above an offset. When the chimney offset is used to traverse a wall this support may be used on the wall to support the chimney. The maximum heights are given in Table 6. For offset support installation, refer to the instructions provided with the support. CHIMNEY* XRSMI30 and AC10RSMI30 (XRSMI45 - Canada Only) Chimney Model (7” dia).* Angle Hole Size Secure Temp® S2100+ Nova Temp® HT6000+ Secure Temp GX (US only) 30º 15” x 38-1/4” (380 mm x 972 mm) 45º Secure Temp S2100+ Nova Temp HT6000+ Canada only ACBI 30º 15” x 25-7/8” (380 mm x 657 mm) 17 x 42-1/2” (432 mm x 1080 mm) Table 5 7” Diameter Offset Support Roof Support Secure Temp S2100+ Nova Temp HT6000+ Secure Temp GX 16 feet (5.49 m) 18 feet (6.1 m) ACBI 40 feet (12.19 m) 50 feet (15.20 m) Table 6 CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose of this manual, a chimney chase is considered a part of the chimney system rather than part of a building. The termination must be placed a minimum of 18” (460 mm) above the chase. Insulated Wall For installations where more than one chimney is located in the same chase or within the same area, we suggest that their terminations be separated by at least 16” (410 mm) horizontally, and 18” (460 mm) vertically. This separation is to prevent smoke migrating from one chimney to another (see Figure 36). Drywall 18” (460 mm) Figure 35 MAXIMUM HEIGHT OF SUPPORTED CHIMNEY 18” (460 mm) Insulated Wall Radiation Shield* 16” (410 mm) 16” (410 mm) 18” (460 mm) CHIMNEY SUPPORT INSTALLATION Universal Roof Support* When installing a support, slightly lift the chimney system so the weight will lie on the support, not on the fireplace to reduce expansion noises. This support has three possible uses: 1. For Secure Temp® S2100+* / Nova Temp® HT6000+* / Secure Temp GX*, it must be used on a roof to support the chimney. 2.It may be used on a floor, ceiling or roof above an offset to support the chimney above the offset. 3. It may be used on a floor, ceiling or roof as a supplementary support when the chimney height exceeds 15 feet (4.6 m). Figure 36 Table 6 gives maximum height of supported chimney. NOTE: For the ACBI chimney, a support section (ACBI7SL*) must be used every 30 feet (9m) or an universal support every 20 feet (6m) instead of the universal roof support (ST*). 24 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. *Available from Security Chimneys® INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION Follow these steps: WARNING: Before starting the installation, the masonry chimney must be inspected by a qualified chimney sweep. 1-Position the fireplace in its location. Temporarily install the S2100+ elbow* on the top of the fireplace and, using a level, mark with an oval the location where the flue liner will enter the masonry chimney. 2-In the middle of the oval, drill a hole in the masonry chimney at 30º. 3-Increase the size of the hole until a 30º Tubinox* liner elbow can be easily slipped through. 4-Slide the liner down from the top of the masonry chimney until you reach the hole level. 5-Slip through the hole a 30º liner elbow and connect it to the liner. 6-Add a small liner section to the liner elbow which will allow the liner to extend at least 12” (measured at the top of the liner) from the masonry chimney. 7-Seal the opening around the liner with high temperature refractory cement. 8-The next steps must be done in the following order: The following requirements must be respected: 1. The chimney must be absolutely clear of any soot residue or creosote. Check for cracks, loose or missing bricks that could inhibit correct installation of the liner. 2. The clearance to combustible must be a minimum of 1” between the outside of the masonry and any wood framing or loose insulation. 3.The chimney must be built in accordance with the current building code. 4. No other appliance can be connected to the same chimney. 5. The clearances to combustible for the BISTMA30* connectors are 2” on the side and bottom and 16” at the top. 6. The connector parts are not necessary if the connection between the insulated length and the stainless steel liner is done within the masonry chimney. Installation: The chimney must be relined with a stainless steel liner model Tubinox®* or Projet® SS* of the same diameter as the outlet of the fireplace. If a stainless steel liner is used, see note below**. For connection at 30º angle, a special connector (BISTMA30*) must be used to connect the liner to the insulated chimney. * IMPORTANT NOTE - The use of a 45º connector (BISTMA*) is approved for use in Canada ONLY. Installations in the USA must use the 30º connector (BISTMA30*). brand rigid stainless liner or stainless flex may be substituted but ** Alternate must be listed to UL-1777 for US application and ULC-S635 for existing See typical installation illustrated below. A. Select the S2100+ length* that will fit between the elbow and the liner so that it will slide at least 2” over the liner section (You may need to cut the liner for a better fit). B.Take that section and the BISTMA30* cover and slide it over the liner. Make sure you have enough opening to be able to install the S2100+ elbow* without difficulty. C.Install the 30º elbow on the fireplace. D.Slide the length section back down on the elbow and twist lock the two together. E. Pull the cover down over the length and install the insulation pad over the liner; be careful to cover the liner completely. F. Slide back the cover over the insulation and fix it in place using the 3 metal screws supplied. masonry or ULC-S640M for new masonry applications in Canada. The steel rigid or flex liner must be rated at 2100º F (1100º C). 1” Clearance High-Temp. Cement Insulation Pad and Cover (BISTMA* or BISTMA30*) * S2100+ / GX Insulated Elbow* Firestop Tubinox* or Projet SS* Stainless Steel Liner ** 3 Screws Tubinox* or Projet SS* Liner Must Slide at Least 2” Inside Length ** Insulated Length 6’ 8” Masonry Chimney, New or Existing Figure 37 25 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. *Available from Security Chimneys® OPTIONAL INSTALLATION ACCESSORIES Installation Accessories Description Fireplace Kits Cat./Part No. Description WCT6940WS Facade Black, WCT6940-FAC-BLK F2853 WCT6940WS Facade Hammered Steel, WCT6940-FAC-HMRD F2854 Central Forced Air Kit, Central forced air kit including: blower (BISZY), flex adaptor (BISAF), 2 clamps, variable speed control (VRUW), thermo-disk (VTU), fan to flexible pipe adapter (BISAVF), back draft damper (BISBD), aluminium tape, BISFWK-1 BISFWK-1 WCT6940WS Doors Black, WCT6940-DOOR-BLK F2857 Flexible pipe 5” I.D. x 15 ft. Long, 5FLEX15 5FLEX15 WCT6940WS Doors Hammered Steel, WCT6940-DOOR-HMRD F2858 Flexible pipe 5” I.D. x 30 ft. Long, 5FLEX25 5FLEX25 Heating and cooling thermostat, 24V, HCTW HCTW Facades (Required - Order Separately) * Central Forced Air Kit Accessories u Doors - (Required - Order Separately) * Outside Air Kit (included with fireplace) Outside Air Coupler To Connect Outside Air (UZI) To Fireplace, UZIAD Outside Air Ducting - includes 4” insulated flex x 10’ long, UZI UZIAD UZI Gravity Kit Gravity kit: Complete double duct system includes: 2 elbows 90º, 2 telescopic lengths, 2 grill supports and 2 black grills, 2 fireplace adaptors. , 7B30ZK-1 H8947 Gravity Kit Accessories Elbow 90º, 8” dia., 7B26ZE90 H8948 Elbow 45º, 8” dia., 7B26ZE45 H8949 Telescopic length, 8” dia. (15” to 26”), 7B26ZLA H8950 Adjustable length 8” dia (2” - 5”), 7B26ZL2A H8951 Length two (2) feet, 8KL2 H8954 Length one (1) feet, 8KL1 H8953 Wall radiation shield, 8” I.D., 7B26ZR H8952 * Compatible with catalytic models only. 26 Cat./Part No. u Not tested under EPA certification. If installed, this appliance no longer qualifies for EPA certification. Check with local authorities having jurisdiction for requirements in your area. SPECIFICATIONS REPLACEMENT PARTS LIST WCT6940WS - Replacement Parts Description Cat./Part No. Cat. No. Model F2846 WCT6940WS Fireplace Blower UZY5 Blower Motor Speed Control VRUW Model Emission Rate Heat Output Efficiency VTU WCT6940WS 1.3 g/hr 11,500-40,000 btu/hr 70% Snap Disc, Blower Refractory Baffle Kit F3017 Top Hearth Insulation PR-ISO2521 Front Refractory Bricks PR-SR2421 Back Refractory Brick PR-SR2415 Right Side Refractory Bricks - Back PR-SR2417 Right Side Refractory Bricks - Front PR-SR2419 Left Side Refractory Bricks - Back PR-SR2416 Left Side Refractory Bricks - Front PR-SR2418 Bottom Refractory ME CAT F3020 Thermopile, gauge and label replacement J8004 Catalytic Combustor with Gasket F3015 Complete Catalytic Combustor Assembly F3016 Burn Tube Kit (3) F3018 Tube, Air 3/4 X 24 1/8 91TR 2L F3019 Wooden Handle, Bypass PR-SR2072 Wooden Door Handle PR-SR1787 Door Latch (top and bottom) PR-SR2543 Hinge Assembly, Fireplace and Door PR-SR1800T Decorative Screw Caps, Black (2) PR-SACMEFBK Decorative Screw Caps, Brushed Nickel (2) PR-SACMEFBN Ceramic Glass Left PR-SR2356G Ceramic Glass Right PR-SR2356D Log Retainers (2) PR-B2CH Around the Glass Gasket (61-3/4”) PR-SR1685C On the Door Frame Gasket (48-3/8”) PR-SR1823I Between the Doors Gasket (17-5/8”) PR-SR1823J Touch-up Paint, Aerosol, Black Metallic SBMB6309 H8159 Touch-up Paint, Charcoal (for hammered steel facade) PR-P6201 Outside Air Coupler For AC Chimney 4” ID, UACZI H3274 Outside Air Coupler To Connect Outside Air (UZI) To Fireplace, UZIAD UZIAD Blower 250 CFM for central forced air kit, BISZY BISZY Blower variable speed control with decorative wall plate for (BISZY), VRUW VRUW Thermo-disk, on/off blower control (for BISZY), VTU VTU Blower to flexible pipe adaptor, BISAVF BISAVF Backdraft damper, BISBD BISBD Fireplace to Flex adaptor and 2 clamps, BISAF BISAF Product Reference Information Weight 520 lbs Height 49-3/8” Width 46-1/4” Depth 27” Firebox W x H x D measured in front 31” x 14-1/2” x 14” Chimney weight Secure Temp® GX (7” dia) Chimney weight - ACBI 9.5 lb per linear foot 3.75 lb per linear foot CLEARANCE TO COMBUSTIBLES The following clearances meet the minimum requirements for a safe installation: Side wall (fireplace front): 24” (457 mm) measured from the fireplace side. Ceiling: 6’ 8” (2,032 mm) measured from the base of the fireplace Fireplace enclosure: Bottom:0” to Non-combustible floor Side:0” to spacer Back:0” to spacer Top: Do not fill the space above the fireplace with any material (Except the wood framing. See Figure 10) Chimney: 2” (50 mm), except for through ceiling application, ACBI chimney, 1’’ (25 mm) clearance. Mantel: 56” (1422 mm) measured from the base of the fireplace. Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved by IHP. Use of non-approved parts can result in poor performance and safety hazards. 27 SECURITY CHIMNEYS® AND DURA VENT® - PARTS AND COMPONENTS The components listed below must be ordered from Security Chimneys® or DuraVent®. Contact the chimney manufacturer Distributor or Dealer for ordering information. Security Chimneys® 2125 Monterey, Laval, Quebec Canada, H7L 3T6 securitychimneys.com 450-973-9999 1-800-361-4909 (USA) 1-800-667-3387 (Canada) Secure Temp® GX - 2” Insulated Galvanized Chimney System (Recommended Insulated System) Galvanized (7” ID and 11” OD) U.S.A. ONLY Description Cat./Part No. Lengths and Misc. Chimney Components Length 8”, 7GXL8 7GXL8 Length 12”, 7GXL12 7GXL12 Length 18”, 7GXL18 7GXL18 Length 24”, 7GXL24 7GXL24 Length 24” (stainless steel exterior flue), 7XL24 Length 36”, 7GXL36 7XL24 Length 48”, 7GXL48 7XL36 7GXL48 Length 48” (stainless steel exterior flue), 7XL48 7XL48 15º Elbow, 7GXE15 7GXE15 30º Elbow, 7GXE30 7GXE30 Rain Termination Cap, 7CC (stainless steel) 7CC Wall Band, XBM XBM Supports Offset Support, XSO XSO Roof / Floor support, XST XST Roof Brace, XBS2 XBS2 Roof Flashings Roof Flashing, Flat (includes spacer and collar), 7XF 7XF Roof Flashing, Adjustable (5º to 30º) (includes spacer and collar), 7XFA 7XFA Roof Flashing, Adjustable (30º to 45º) (includes spacer and collar), 7XFB 7XFB Storm Collar (spacer included), 7XFC 7XFC Firestops and Braces Firestop, 7XBF Radiation shield, 7XRS Insulated attic radiation shield, 7XRSA 30º Insulated wall radiation shield, 7XRSMI30 28 1-800-835-4429 DuraVent® Model DuraPlus® HTC* 7” Diameter Chimney System DuraPlus® HTC is a 2” insulated double wall chimney system. Listed to: UL 103HT (United States), and ULC S629 (Canada) Description Part/Cat. No. 7” Diameter DuraPlus HTC Adaptor ® 7” DuraPlus HTC Adaptor - Adapts flue outlet to first chimney section (required when using DuraPlus HTC chimney) 7HTC-S21 *To use DuraPlus HTC chimney on this appliance, attach the HTC adaptor (7HTC-S21) to the flue collar on this appliance, then continue to assemble the rest of the HTC chimney components per the instructions provided by the chimney manufacturer. 7GXL36 Length 36” (stainless steel exterior flue), 7XL36 Wall Band, XBM M&G DuraVent® 877 Cotting Court, Vacaville, California, 95688 duravent.com 7XBF 7XRS 7XRSA2 7XRSMI30 XBM Fireplace Model WCT6940WS - Approved Venting Components manufactured by Security Chimneys® or DuraVent®. • 7” diameter chimney - ACBI (air cooled), Secure Temp® GX (U.S. only), Secure Temp S-2100+ (or Nova Temp® HT6000+), or DuraVent® DuraPlus® HTC. • 7” diameter chimney for relining masonry chimneys - Tubinox® chimney (or Projet® SS), 7” diameter with adaptor for installation in a masonry chimney. NOTES: j Nova Temp HT6000+ is equivalent to S-2100+ k a. Chimney Adaptor (S-2100+ / HT6000+) for CANADA ONLY - If you want to install S-2100+ / HT6000+ chimney, an adaptor is available (7UCA). b. Chimney Adaptor (DuraPlus HTC) - If you want to install DuraPlus HTC chimney, an adaptor is available (7HTC-S21). l ACBI Chimney is NOT recommended at elevations above 4,000 feet or in cold climates (climates where temperatures will fall below 32° F / 0° C). When using ACBI chimney, an ACBI7SB starter section must be used before installing an elbow. When an offset is needed immediately off the top of the fireplace, an elbow starter section (ACBI7SB30) is available. SECURITY CHIMNEYS® - PARTS AND COMPONENTS LISTS The components listed below must be ordered from Security Chimneys®. Contact your Security Chimneys Distributor or Dealer for ordering information. Security Chimneys® 2125 Monterey, Laval, Quebec Canada, H7L 3T6 securitychimneys.com 450-973-9999 1-800-361-4909 (USA) 1-800-667-3387 (Canada) ACBI Chimney* (7” I.D., 13” O.D. AC - Air Cooled) * AC Chimney is NOT recommended at elevations above 4,000 feet or in cold climates (climates where temperatures will fall below 32° F / 0° C). Description Cat./Part No. One of the following adaptors is required if installing an AC chimney system Tubinox® LL Chimney Lining System ** Rigid Stainless Steel Liner For Relining A Masonry Chimney, 7” Diameter Listed to ULC-S635M, UL-1777 and ULC-S640M at 2100º F Description 7LL6 12” Length, 7” Dia., 7LL12 7LL12 24” Length, 7” Dia., 7LL24 7LL24 36” Length, 7” Dia., 7LL36 7LL36 48” Length, 7” Dia., 7LL48 7LL48 Adjustable Length (7” to 11”), 7” Dia., 7L7A 7L7A Split Base Tee, 7” Dia., 7LT Starter Section w/ air intake, 7” Dia., ACBI7SB ACBI7SB Offset Starter Section 30º, 7” Dia., ACBI7SB30 ACBI7SB30 Cat./Part No. 6” Length, 7” Dia., 7LL6 7LT Tee Cap, 7” Dia., 7TCS 7TCS Twist Lock Tee Cap, 7” Dia., 7LTC 7LTC The following outside air kit is required if installing an AC chimney system Elbow 30º, 7” Dia., 7LE30 7LE30 Outside Air Kit (Chimney) (4” ID Flex X 10’ Long, Insulation, Outside Register And Coupling), ACZI Elbow 45º, 7” Dia., 7LE45 7LE45 Elbow 90º, 7” Dia., 7LE90 7LE90 Rain Termination Cap (regular), 7” Dia., 7LCS 7LCS Rain Termination Cap (deluxe), 7” Dia., 7LCC 7LCC ACZI Lengths and Misc. Chimney Components 12” Length, 7” Dia., ACBI7L12 ACBI7L12 18” Length, 7” Dia., ACBI7L18 ACBI7L18 36” Length, 7” Dia., ACBI7L36 ACBI7L36 Top Support, Part# 7LST 7LST 48” Length, 7” Dia., ACBI7L48 ACBI7L48 Support Assembly, 7LSA 7LSA 15º Elbow, 7” Dia., ACBI7E15 ACBI7E15 Interior Support, Part# 7LSB 30º Elbow, 7” Dia., ACBI7E30 ACBI7E30 Adaptor Flexible Pipe (male), 7LAAM Rain Termination Cap (regular), 7” Dia., ACBI7CPR ACBI7CPR Adaptor Flexible Pipe (female), 7LAAF Spark Arrester Screen (universal spark arrester band), PE Wall Band, XBM PE XBM 7LSB 7LAAM 7LAAF Stainless Steel Flex - five (5) feet Long, 7LLFLEX 7LLFLEX Adj. Insulated Wall Radiation Shield 6” to 12”, 7LRSMI 7LRSMI Adaptors to Masonry Chimney Supports Support section (10” long), ACBI7SL ACBI7SL Universal support, AC10SU AC10SU Roof Flashings Flat roof flashing (includes spacer and collar), ACBI7FR Supports ACBI7FR Roof Flashing, Adjustable, 5º - 30º (includes spacer and collar), ACBI7FAR ACBI7FAR Roof Flashing, Adjustable, 30º - 45º (includes spacer and collar), ACBI7FBR ACBI7FBR Misc. Masonry Chimney Adaptor, 45º, BISUMA (for use with Tubinox liner) CANADA ONLY BISUMA Masonry Chimney Adaptor, 30º, BISTMA30 (for use with Tubinox liner) BISTMA30 brand rigid stainless liner or stainless flex may be substituted but ** Alternate must be listed to UL-1777 for US application and ULC-S635 for existing masonry or ULC-S640M for new masonry applications in Canada. The steel rigid or flex liner must be rated at 2100º F (1100º C). Gravity Kit Accessories Elbow 90º, 8” dia., 7B26ZE90 7B26ZE90 Firestop, ACBI7BF ACBI7BF Elbow 45º, 8” dia., 7B26ZE45 7B26ZE45 Radiation Shield, ACBI7RS ACBI7RS Telescopic length, 8” dia. (15” to 26”), 7B26ZE45 7B26ZE45 Attic Radiation Shield, ACBI7RSA ACBI7RSA Adjustable length 8” dia (2” - 5”), 7B26ZE45 7B26ZE45 ACBI7RST Wall radiation shield, 8” I.D., 7B26ZR 7B26ZR Black grill with support, 7B30ZO 7B30ZO Brass grill (for 7B30ZK), 7B30ZGB 7B30ZGB Telescopic Attic Radiation Shield, ACBI7RST Insulated Wall Radiation Shield 30º, AC10RSMI30 Storm Collar, AC10FC AC10RSMI30 AC10FC Length one (1) feet, 8KL1 8KL1 Length two (2) feet, 8KL2 8KL2 Length three (3) feet, 8KL3 8KL3 Length four (4) feet, 8KL4 8KL4 Length five (5) feet, 8KL5 8KL5 29 NOTES 30 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. Innovative Hearth Products Superior® Brand Wood-Burning Fireplace 20 Year Limited Warranty THE WARRANTY Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior® Brand wood burning fireplace ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body, firebox and ceramic glass carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein. COVERAGE COMMENCEMENT DATE Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date. EXCLUSIONS AND LIMITATIONS This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices. This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components, paint and applied stains are excluded from this 20 Year Limited Warranty. The following do not carry a 20 Year Limited Warranty but are warranted as follows: Air tubes, baffles and brick retainers – Repair or replacement for one year from the date of installation Cast iron parts – Replacement for one year from date of installation Catalyst – Carries a separate warranty. Refer to the warranty certificate provided for that part Electrical components – Repair or replacement for one year from the date of installation Fireplace screens, refractory and side shields (metal or refractory) – Repair or replacement for two years from date of installation. Excludes hairline cracks. Fuel grates –These parts are considered consumable accessories and therefore are not warranted, with the exception of defects in material or workmanship which are covered for 90 days from the date of installation Gaskets – Replacement for one year from date of installation Gold & nickel plating – Replacement for two years from date of installation. Excludes tarnishing Optional glass doors – Repair or replacement for 90 days from the date of installation Refractory & screens – Replacement for two years from date of installation. Excludes hairline cracks Removable air tubes – Repair or replacement for seven years from date of installation. IHP prevailing labor rates for years one through five. Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component. Parts not otherwise listed carry a 90 day warranty from the date of installation. Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product. IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance. (The Product must be subject to normal use with approved fuels listed in the Operation Manual provided with the product. This includes burning such fireplace fuels as wood and natural or propane gas. Fuel products with abnormal burning characteristics, including but not limited to fuel such as driftwood, coal or plywood and wood products using a binder may burn at excessive temperatures and may cause damage to the Product or may cause it to function improperly.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product. Coverage of this 20 Year Limited Warranty is conditional upon use of an adequate fuel grate on factory-built fireplaces only, when applicable. IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative air pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for smoking conditions caused by inadequate chimney height, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions. Certain IHP Products are listed for use with Security Chimneys International, Ltd. or IHP chimney systems only. Use of chimney components other than that specified in the Product manual will void the Product warranty. This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this 20 Year Limited Warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory. LIMITATION ON LIABILITY It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein. In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty. No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law. INVESTIGATION OF CLAIMS AGAINST WARRANTY IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement. To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP. Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a contractor that is not approved without first obtaining IHP's prior written consent. HOW TO REGISTER A CLAIM AGAINST WARRANTY In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM. Printed in U.S.A. © 2013 Innovative Hearth Products P/N 900224-00, Rev. A 10/2015 Innovative Hearth Products 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210 31 WARRANTY Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order. Your fireplace is covered by a limited warranty. Please read the warranty to be familiar with its coverage. Retain this manual. File it with your other documents for future reference. PRODUCT REFERENCE INFORMATION We recommend that you record the following important information about your fireplace. Please contact your IHP dealer for any questions or concerns. REPLACEMENT PARTS See Page 24 for a complete replacement parts list. Use only parts supplied from the manufacturer. When ordering repair parts, always give the following information: 1. The model number of the appliance. 2. The serial number of the appliance. 3. The part number. 4. The description of the part. 5. The quantity required. 6. The installation date of the appliance. If you encounter any problems or have any questions concerning the installation or application of this system, please contact your dealer. IHP 1508 Elm Hill Pike, Suite 108 Nashville, TN 37210 Visit us at SuperiorFireplaces.us.com Model Number______________________________________________________ Serial Number______________________________________________________ Date Installed_______________________________________________________ Dealer’s Name______________________________________________________ Dealer’s Phone Number_______________________________________________ IHP reserves the right to make changes at any time, without notice, in design, materials, specifications, and prices, and also to discontinue colors, styles, and products. Consult your local distributor for fireplace code information. Printed in U.S.A. © 2016 Innovative Hearth Products 32 P/N 900790-00 REV. D 06/2017 P900790-00 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
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Key Features
- Energy efficient
- Heat circulating
- Closed combustion
- EPA Certified
- Catalytic combustor
- Large heat output
Related manuals
Frequently Answers and Questions
What are the recommended fuels for this fireplace?
This fireplace is designed to burn dry seasoned natural wood only. Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refueling.
What are some prohibited fuels for this fireplace?
Do not burn treated wood, charcoal, coal, trash, cardboard, driftwood, woods dipped in tar, Christmas tree greens, pitch, pine tar, creosote, chemical chimney cleaners, flame colorants, polystyrene packaging, wood products with synthetic binders (e.g. plywood).
How do I properly start and maintain a fire in this fireplace?
Place crumpled up balls of newspaper in the firebox, place kindling on top, light the paper. Once the kindling fire is well established, cord wood can be added. Close the door and maintain an accelerated combustion air set up in order to achieve combustor light-off conditions.
How do I refuel the fireplace?
To refuel the fireplace at the end of a burn cycle when only hot embers remain and flames are gone, open the bypass and air controls fully, completely open the primary air control, open the doors about 1” and wait 5 seconds until the air flow has stabilized. Then open the doors completely, put the logs in and close the doors.
What should I do if my fireplace is smoking?
Check if the doors are partially opened, if there is negative pressure in the house, if fans are operating, if the wood is wet, if the chimney is dirty or blocked, if the chimney is not long enough, if there is poor chimney draft, if the blower is operating.