User manual | Superior Fireplaces WCT6940 WS wood-burning fireplace Installation and Operation Instructions

Add to My manuals
32 Pages

Below you will find brief information for wood-burning fireplace WCT6940WS. The WCT6940WS wood-burning fireplace is an energy efficient, heat circulating, closed combustion fireplace. The WCT6940WS wood-burning fireplace is the largest member of the IHP high efficiency fireplaces. The heat generated from its fire is more efficiently captured and distributed. The unit will burn best with 2-3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel. This appliance has been tested for CAN/ULC-S610-M87 and ANSI/UL 127. It has also been tested for EPA 40 C.F.R Part 60, section 60.532(b).

advertisement

Superior Fireplaces WCT6940WS Installation & Operation Instructions | Manualzz
INSTALLATION AND
OPERATION INSTRUCTIONS
WCT6940WS
EPA Wood-Burning Fireplace
P/N 900790-00 REV. D 06/2017
MODEL
WCT6940WS
This installation manual will enable you to obtain a safe, efficient
and dependable installation of your fireplace system. Please read
and understand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system,
including but not limited to the fireplace, chimney components and
accessories, may void the warranty, listings and approvals of this system
and could result in an unsafe and potentially dangerous installation.
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE
IHP wood-burning fireplaces are designed for use as a supplemental
heater. They are not intended for continuous use as a primary heat
source.
An French manual is available upon request. Order P/N 900090-00.
Ce manuel est disponible en francais, simplement en faire la demande.
Numéro de la pièce 900090-00.
WARNING
WARNING
• Hot! Do not touch! The glass and
surfaces of this appliance will be hot
during operation and will retain heat
for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the
same room as appliance.
• If small children are present in the home, it is
recommended that this appliance be fitted with
an adjustable safety gate or barrier screen.
C
US
• The fireplace cannot be operated without doors.
Consult your dealer to select the correct replacement door.
• The fireplace is equipped with a blower, electrical connection must be made prior to fireplace
installation
• Important! To assure proper alignment of glass
doors: Install this fireplace in a square and
plumb condition, using shims as necessary at
sides and/or bottom.
• Install the fireplace only as described in these
instructions.
Listed to standards:
ULC-S610 and UL-127
Report # 16-150
P900790-00
IMPORTANT! GENERAL SAFETY
PRECAUTIONS. READ AND
UNDERSTAND THESE SAFETY
RULES BEFORE YOUR FIRST FIRE.
WARNING
The WCT6940WS fireplace must
be installed with an outside air kit,
which is included with fireplace.
WARNING
THE FIREPLACE MUST BE OPERATED WITH THE DOORS FULLY
CLOSED. IF THE DOORS ARE LEFT
PARTLY OPENED, GAS AND FLAME
MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS
OF BOTH FIRE AND SMOKE.
WARNING
NEVER use gasoline, gasolinetype lantern fuel, kerosene,
charcoal lighter fluid, naphtha,
engine oil or similar liquids to
start or “freshen up” a fire in this
fireplace. Keep any flammable
liquids a safe distance from the
fireplace at all times.
WARNING
THIS FIREPLACE HAS NOT BEEN
TESTED WITH AN UNVENTED
GAS OR A FIREPLACE INSERT.
TO REDUCE RISK OF FIRE OR
INJURY, DO NOT INSTALL AN
UNVENTED GAS LOG SET OR
FIREPLACE INSERT OR OTHER
PRODUCTS NOT SPECIFIED FOR
USE WITH THIS FIREPLACE.
WARNING
Never leave your fireplace unattended while it is burning.
2
WARNING
Use care when selecting window
treatments for windows located
near the fireplace. Avoid using
combustible flowing window
treatments such as curtains
on nearby windows that are of
sufficient length to be blown in
front of an open flame when the
window is opened.
Keep any combustible furniture,
materials or decorative pillows
at least 48" (1219 mm) from the
front fireplace opening.
WARNING
Never leave children unattended
when there is a fire burning in
the fireplace.
IMPORTANT
When burning wood, use SOLID
NATURAL DRY WELL-SEASONED
WOOD ONLY. Hardwoods are
recommended (soft woods tend
to burn very quickly).
• DO NOT burn treated wood,
charcoal, coal, trash, cardboard, driftwood, woods
dipped in tar, Christmas
tree greens, pitch, pine tar,
creosote, chemical chimney
cleaners, flame colorants,
polystyrene packaging, wood
products with synthetic binders (e.g. plywood). Plywood,
lumber and other misc. materials can produce abnormally
high temperatures, sputtering
and smoking fires and may
contain hazardous chemicals
to treat insects and fungus.
• Burning unapproved fuels
can produce excessive temperatures, beyond the design
capabilities of the fireplace
and may produce excess
sparks or may contain hazardous chemicals. Burning
unapproved fuels can result in
a chimney fire, a house fire,
personal injury, death or loss
of property.
WARNING
To avoid the risk of damaging
fireplace materials and increasing the risk of fire, do not use the
fireplace to cook or warm food.
WARNING
Be careful adding wood fuel to the
fire or handling fireplace tools such
as shovels, tongs or pokers.
WARNING
Never modify or alter your fireplace
system in any way. To do so may
create a potential fire hazard and
void the limited warranty, listings
and approvals of this system.
WARNING
The bottom refractory can be
cracked by excessive abuse such
as tossing heavy logs onto the
grate or gouging with fireplace
tools. Exercise caution when
adding wood to your fireplace.
WARNING
Neither the manufacturer nor the
seller warrants “smoke free”
operation nor are we responsible
for inadequate system draft
caused by mechanical systems,
general construction conditions,
inadequate chimney heights,
adverse wind conditions and/or
unusual environmental factors or
conditions beyond our control.
WARNING
Always ensure that the air inlet to
the fireplace is free from debris
and any other obstructions that
can block the entrance of air.
CONGRATULATIONS!
PARTS REQUIRED
When you purchased your new fireplace, you joined the ranks of thousands of individuals
whose answer to their home heating needs reflects their concern for aesthetics, efficiency
and our environment. We extend our continued support to help you achieve the maximum
benefit and enjoyment available from your new fireplace.
Fireplace model: WCT6940WS
• 7” diameter chimney - ACBI (air cooled),
Secure Temp® GX (U.S. only), Secure Temp
S-2100+ (or Nova Temp® HT6000+), or
DuraVent® DuraPlus® HTC.
• 7” diameter chimney for relining masonry
chimneys - Tubinox® chimney (or Projet®
SS), 7” diameter with adaptor for installation
in a masonry chimney.
Including:
- Chimney lengths
- Elbows (where necessary)
- Associated components as per these
installation instructions and vent
manufacturer instructions.
•...Decorative Doors - Required
....(Order Separately - See Page 26)
• Front Facade kit - Required
...(Order Separately - See Page 26)
• UZY5 Blowers (included in the fireplace).
• VRUW Blower Speed Control (included in
literature package)
• Outside air kit (Included w/Fireplace)
Thank you for selecting a IHP fireplace as the answer to your home supplemental heating needs.
TABLE OF CONTENTS
Safety Rules.......................................Page2
Introduction.......................................Page3
Parts Required ..................................Page3
Optional Equipment............................Page3
Operating The Fireplace ......................Page4
Fuel....................................................Page3
Combustion Control ..........................Page4
Starting And Maintaining a Fire..........Page6
Refueling For Best Performance........Page6
Smoking – Causes And
Troubleshooting...............................Page6
Important Cautions............................Page6
Catalytic Combustor Troubleshooting...Page7
Smoke Detector.................................Page8
Carbon Monoxide Monitor.................Page8
Achieving Clean Burns.......................Page8
Dealing With A Chimney Fire..............Page8
Well Seasoned Fuel............................Page9
Maintaining Your Fireplace ................Page9
Catalytic Combustor...........................Page9
Refractory Replacement.....................Page11
Door Installation................................Page12
Door Adjustment................................Page12
Glass Care..........................................Page12
Fireplace Installation .........................Page13
Facade Installation.............................Page14
Hearth Extension Requirements ........Page14
Cold Climate Installations...................Page14
Framing / Fireplace Specifications......Page15
Nailing Flanges...................................Page16
Fireplace Blower.................................Page17
Hot Air Ducting Installation ...............Page17
Outside Air Kit ...................................Page18
Draft Requirements............................Page19
Chimney System................................Page19
Offset Chimney Installation................Page21
Angled Wall Radiation Shield.............Page24
Chimney Support Installation.............Page24
Masonry Application Instructions......Page25
Installation Accessories.....................Page26
Replacement Parts.............................Page27
Specifications.....................................Page27
Clearances to Combustibles...............Page27
Chimney Components Lists...............Page28
Warranty............................................Page31
Product Reference Information..........Page32
THE FIREPLACE
INTRODUCTION
The WCT6940WS wood-burning fireplace is
an energy efficient, heat circulating, closed
combustion fireplace. You will receive a lifetime
of comfort and enjoyment from your fireplace
provided it is installed, maintained and operated properly.
• Please read these instructions and retain
this manual for future reference.
• Before beginning the fireplace installation,
consult the appropriate local authorities to
obtain your building permit and check your
local building codes. Install the fireplace as
described in these instructions and using
only IHP components.
• This fireplace has been tested for CAN/ULC
S610-M87 and ANSI/UL 127. It has also
been tested for EPA 40 C.F.R Part 60, section
60.532(b).
• The WCT6940WS fireplace is not intended
for use with a gas log set. Do not use a
fireplace insert or any other product with
this fireplace unless it is specified by IHP
for use with this appliance. Failure to follow
these instructions will void the certification
and the warranty of the fireplace and may
result in an unsafe installation.
• These appliances are designed to provide
supplemental heat to the immediate area only.
Therefore, it is advisable to have an alternate
heat source when installed in a dwelling.
• These appliances are not approved for
Manufactured Home installations.
OPTIONAL EQUIPMENT
-.AC Chimney Adaptor*
. (required if using AC Chimney*)
-.AC Chimney Outside Air Kit
- .Gravity Venting System
Additional Equipment (optional)
- Forced Air Kit u
- Gravity Venting System
- Tubinox®* chimney (or Projet® SS*), 7”
diameter with adaptor for installation in
a masonry chimney.
u
Not tested under EPA certification. If
installed, this appliance no longer
qualifies for EPA certification. Check with
local authorities having jurisdiction for
requirements in your area.
CAUTION: BURN UNTREATED WOOD
ONLY. OTHER MATERIALS SUCH AS
WOOD PRESERVATIVES, METAL FOILS,
COAL, PLASTIC, GARBAGE, SULPHUR OR
OIL MAY DAMAGE THE CATALYST.
CAUTION: DO NOT OPERATE WITHOUT
THE CATALYTIC COMBUSTOR IN PLACE.
CAUTION: NEVER BURN WITH THE BYPASS OPENED EXCEPT FOR FIRE STARTUP AND WHEN RELOADING THE STOVE.
3
*Available from Security Chimneys
®
OPERATING THE FIREPLACE
Catalytic Combustor
Fuel - USE SOLID NATURAL WOOD FUEL
ONLY. This appliance is designed to burn dry
seasoned natural wood only (see Page 9 for a
list of prohibited fuels). Failure to burn proper
fuels only will void the certification and the
warranty of the appliance. Hardwoods are
preferred to softwoods since the energy content
of wood is relative to its density. Hardwoods
will result in a longer burning fire and less
frequent refueling.
This fireplace is equipped with a catalytic combustor. Unburned by-products of the wood fire
are burned at lower temperatures as they pass
through the combustor resulting in less pollution, reduced creosote and higher efficiency. In
order to have the catalyst working, temperatures
of the flue gases entering the combustor have
to be higher than 400° F (200° C). That is why
the unit is equipped with a bypass damper
that allows the draft air to bypass the catalytic
combustor. Opening the bypass damper control
increases the draft allowing the unit to achieve
proper operating temperatures during a cold
start-up. It also provides more draft to prevent
smoke spillage when the door is opened.
A moisture content of 15% to 20% (seasoned)
is recommended. Wood that has been cut and
split and let to dry under a cover for a period
of one year will usually meet that criteria. The
required drying time will vary depending on the
climate. Wood that is packed tight together will
take longer to dry. Seasoned wood is darker in
color than wet wood and will have visible cracks
in the grain on the ends. Excessively wet wood
will be difficult to burn and will result in lower
efficiency, increased creosoting and plugging
of the catalytic combustor. Excessively dry
wood will burn well but will also have higher
emissions and shorter burning time.
Overheating the unit above 1000° C (1800º F)
is harmful for the catalytic combustor, it can
damage the catalyst coating and can cause
cracking of the substrate. Looking through the
top front of the decorative facade, if the top of
the firebox is glowing, the unit is overheating.
DO NOT OVERFIRE THIS HEATER
Attempts to achieve heat output rates that
exceed heater design specifications can result
in permanent damage to the heater.
First Fires
Make sure the doors are properly adjusted,
thus avoiding color change to finish due to
overheating.
The first five or six fires should be small fires
of short duration (about 30 to 60 minutes).
This will help cure the refractory bricks. During
the first few fires of this appliance there may
be some odor and smoke due to the curing of
the paint, dust accumulation and burning off of
lubricants used in the manufacturing process. It
may set off a smoke alarm located in the same
room. For this reason the room should be well
ventilated for the first few fires.
Catalytic Bypass Gauge
To determine when to close the bypass, the unit
is equipped with a gauge (see Figure 1). The
gauge is located behind the decorative facade
in the lower right corner. Once you can see
the gauge needle in the catalytic combustor
operating range, you may push to close the
bypass lever.
When the catalyst light-off conditions are
achieved, the combustor will keep on going
until it runs out of smoke. Note that the catalyst
does not need to be glowing to be working, it
can work very well at temperatures well below
the 538° C (1000° F) level at which it will begin
to glow. The best way to see if the catalyst is
active is to take a look at what is coming out
of the chimney. If the catalytic combustor is
working you will see some white water vapor
coming out, compared to a more brown/gray
smoke when the bypass is opened. Do not burn
any chemical chimney cleaner; it can make the
catalyst inactive.
Combustion Control
Primary Air
There is no flue damper in the fireplace. As is
common with air tight appliance, the combustion air control sets the flow of air entering the
firebox. This allows for a more precise control
of the fire. The combustion air control is located
below the door on the left side. The main source
of air (primary air) entering the firebox can
be diminished by moving the air combustion
control from left to right. The primary air is
fully opened when the air control is completely
moved to the left.
This wood heater
has a manufacturerset minimum low
burn rate that must
not be altered. It is
against federal regulations to alter this
setting or otherwise
operate this wood
heater in a manner
inconsistent with operating instructions
in this manual.
Bypass
Location
Catalytic Bypass Gauge
CATALYTIC COMBUSTOR
d
e
Clos
ACTIVE
Location - bottom right
behind facade grille
IHP – P/N 900525-00
15-27830
n
Ope
Primary Combustion
Air Control
Figure 1
This manual describes the installation and operation of the IHP model WCT6940WS catalytic
equipped wood heater. This heater meets the 2020 U.S. Environmental Protection Agency’s certified
to comply with 2020 particulate emission standards using crib wood. Under specific test conditions
this heater has been shown to deliver heat at rates ranging from 10,900 to 40,000 Btu/hr.
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
The air combustion control should be in the
closed position when the fireplace is not in
operation. This will minimize air leakage up the
chimney. The combustion air control and the
bypass damper control must be opened before
opening the door to minimize the possibility
of back draft coming into the room (Figure 1).
More details are available in Refueling For Best
Performance on Page 6.
Heat Output
The WCT6940WS fireplace is the largest member
of the IHP high efficiency fireplaces. The heat
generated from its fire is more efficiently captured
and distributed. In spite of the large amount of
heat that the WCT6940WS fireplace can deliver,
it should not replace the main source of heat in
your home. This fireplace will bring extra warmth
and ambiance to your home by distributing its
heat as described further in the manual.
Accelerated Combustion
The maximum heat output for the WCT6940WS
fireplace is achieved by burning with the door
closed and the combustion air opened and
pulled out. Through this method, the fireplace
can produce up to 80,000 BTU of heat per
hour. However, it will be necessary to reload
with wood every one or two hours. This is the
least efficient method of burning the fireplace.
Use caution when firing with the combustion
air control wide open. Only burn cord wood
in this manner. Small dry pieces of softwood
and construction scraps will burn very intensely
using this method and may damage the firebox
as well as the catalytic combustor.
Medium Combustion
This is the recommended mode of operating
the WCT6940WS fireplace and should be the
one normally used since it will deposit the
least amount of creosote on the glass and in
the chimney. The combustion air control must
be 3/4 closed. The precise setting will depend
on many factors, including chimney length and
the moisture content of the wood.
Figure 3 - Medium Combustion Setting
For instance, a long chimney will necessitate
closing the damper more. To obtain the proper
combustion, close the damper completely, then
open it about 1/2” to 3/4”. Three medium size
pieces of cord wood-burning on a bed of hot
coals will generate an approximate heat output
will of 35,000 BTU per hour and the loading
time will be about every 3-4 hours.
Softwoods may also be burned using this
method but the combustion time will be substantially reduced.
Slow Combustion
When the air combustion control is completely
closed, the fireplace is in a slow combustion
phase. If the hearth is hot enough, slow combustion will not extinguish the fire, but there
will be a noticeable change in the flame pattern.
The flames will be slow and may appear dirty
if the wood is too wet (moisture content of
20% and more).
Do not allow the wood to burn without flame,
since this will produce excessive creosote in
the unit. Creosote may accumulate on the glass
door. This method of burning should be used
only after operating the WCT6940WS fireplace
with the air control opened to produce a hot
fire for about an hour or at medium pace for
at least three (3) hours. Slow combustion can
be used at night in order to reduce the heat
output and to prolong the burn. The burn time
will be between 6-8 hours and this combustion
rate, while the output level of BTU’s will be at
their lowest.
Figure 4 - Slow Combustion Setting
Figure 2 - Accelerated Combustion Setting
5
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
STARTING AND MAINTAINING A FIRE
Step 1. Place several crumpled up balls of
newspaper in the firebox. Place small dry pieces
of kindling on top of the paper, criss-crossing
the kindling so that there are air spaces in
between. The kindling should be placed at the
center of the firebox so as to allow for sufficient
air circulation.
Step 2. Adjust the primary air control and pull
the bypass damper control towards you to put
it in the OPEN position. Light the newspaper.
Leave the doors partially opened to facilitate
the start-up.
Step 3. Once the kindling fire is well established,
cord wood can be added. Close the door and
maintain an accelerated combustion air set up in
order to achieve combustor light-off conditions
(See Primary Air Control Section).
Step 4. When the fire is burning well, close the
bypass damper control by pushing the control
rod in. It takes about 15 – 30 minutes with
the bypass opened to reach proper light-off
temperatures for the catalytic combustor.
Step 5. Set the primary control to the desired
burn level. The fireplace will automatically go
to that level after the fire is fully established.
The unit will burn best with 2-3 pieces of cord
wood spaced 1 to 2 inches apart and allowing
air to get under the fuel. Criss-crossing or arranging the fuel so that air can get underneath
will help the fire to get started easily. The unit
should be operated with the air control fully open
long enough to get the cord wood well ignited.
REFUELING FOR BEST PERFORMANCE
To refuel the fireplace at the end of a burn cycle
when only hot embers remain and flames are
gone (not enough heat to maintain catalyst
operating temperatures):
Step 1. Open the bypass and air controls fully
(see Figure 1).
Step 2. Completely open the primary air control.
See Figure 2.
REFUELING: During the refueling and
rekindling of a cool fire, or a fire that has
burned down to the charcoal phase, operate
the stove at a medium to high firing rate for
about 10 minutes to ensure that the catalyst
reaches approximately 400°F.
Step 3. Open the doors about 1” and wait 5
seconds until the air flow has stabilized. Then
open the doors completely, put the logs in and
close the doors.
Step 4. Set the primary air control to the
desired burn level. Open the bypass damper
for 10 minutes before closing it. It will ensure
sufficient temperatures for combustor light-off.
To refuel the WCT6940WS fireplace when the
unit is still hot (Some burning fuel remaining
or a glowing combustor)
A.Fully open the primary air control and the
bypass completely.
B. Open the doors about 1” and wait 5 seconds
until the air flow has stabilized. Load the fuel,
close the doors and bypass (temperatures
within the firebox should be enough to
maintain catalytic operation).
C.Set the primary air control to the desired
burn level.
NOTES:
• For spectacular fire and optimization of the
fireplace efficiency, we recommend that the
wood load be placed as far back as possible.
• It may be necessary to turn off any blower(s)
in operation during the refueling process in
order to minimise smoking in the room. It
is recommended to wait 15 to 30 minutes
before turning the blower(s) back on to
ensure successful rekindling.
SMOKING –
CAUSES AND TROUBLESHOOTING
To reduce the likelihood of smoke coming
into the room when opening the doors, set
the combustion air controls to the left (“Accelerated Combustion”) and open the bypass
before opening the doors. Your fireplace has
been designed and tested to provide smoke
free operation.
As the fire burns, air goes up the chimney.
This air must be replaced through the outside
air duct. When operating the fireplace, open a
nearby window temporarily to check if there is
adequate replacement air supply. Occasionally,
there may be a small amount of smoking upon
lighting the fire, until the chimney heats up but
this should not last. If the fireplace continues
to smoke it is probably for one of the following reasons:
A.The doors are partially opened - When you
close the doors, close them completely.
B.Negative pressure in the house - As the
fire burns, air goes up the chimney. This
air must be replaced through leakage into
the house or through the outside air duct
(optional). When operating the fireplace,
open a nearby window temporarily to check
if there is adequate replacement air supply.
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
C.Fans operating (e.g.: range hood) - These
fans draw air out of the house and may
actually cause a negative pressure in the
house. Turn off all fans and open a nearby
window to determine if this is the cause of
the problem.
D.Wet wood - Wet or tarred wood will smoulder
and smoke instead of burning properly. Your
dealer can help you determine if you have
properly seasoned wood for burning.
E.Dirty or blocked chimney - Check to make
sure the chimney is clear and clean. If
dirty call a certified chimney sweep or use
a properly sized chimney brush to clean.
F. Chimney not long enough - The minimum
chimney height is 12 feet not including the
fireplace height. The chimney must extend at
least three (3) feet (915 mm) above its point
of contact with the roof and at least two (2)
feet (610 mm) higher than any roof or wall
within ten (10) feet (3 m) of it. When installed
with offsets, the minimum chimney height is
15 feet. Additional height will increase draft
and will decrease the tendency to smoke.
G.Poor chimney draft
With no fire, there should be sufficient draft
to exhaust cigarette smoke introduced under
the baffle. Chimneys installed against an
outside wall without protection may generate back draft problems which will cause
start-up problems. To prevent this, open
a nearby window; roll up a piece of paper,
light it and hold it in the upper part of the
firebox to warm up the chimney. Wait until
the draft is sufficient, then start the fire.
H. Blower for forced air kit operating - Make
sure that the blower is at the “off” position
when you open the fireplace door for reloading.
IMPORTANT CAUTIONS
A.Do not block the openings at the top of the
fireplace as this will cause the fireplace to
overheat.
B.Never use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fluid, or
similar liquids to start or ‘freshen up’ a
fire in this fireplace. Keep all such liquids
well away from the fireplace while it is in
use.
C.Do not burn coal. The sulphur in coal will
corrode the firebox and chimney.
D.Do not burn driftwood which has been in the
ocean or salt water. The salt will corrode
the firebox and chimney.
E.Do not operate the unit with the door(s)
partly open since this may cause smoke
to be drawn into the room.
F. Do not burn wood in the area in front of the
grate.
G.Do not abuse the unit by burning paper, or
cardboard or construction material such as
pressed wood, plywood or lumber. Wood
protectors, metallic paper, coal, plastic,
waste, sulphur and/or oil will damage the
fireplace.
H.Do not allow the wood to smoulder or burn
without flame, since this will produce
excessive creosote in the unit as well as
increased particulate emissions.
CATALYTIC COMBUSTOR TROUBLESHOOTING GUIDE
Problem
Condition
Solution
Ash Build-up on Combustor Surface
Normal
Ash, a fluffy light gray powder, and soot, accumulate on the combustor surfaces in normal use. Ashes accumulate as a result of the
smoke being burned within the combustor and carried out of the
firebox by the chimney draft. Soot is the result of previous creosote
deposits having been burned off or foreign materials being burned
in the firebox. This is normal and will be eliminated during the next
burn.
Combustor Clogging
Creosote
Combustor should be cleaned (see Page 11). Do not use air pressure or sharp objects to clean combustor.
Broken Combustor
Crack or Break
The combustor is manufactured from a ceramic material and therefore can crack or break. However, the combustor will still function if
cracked. If combustor is broken into pieces and dis-lodged from the
housing, it will need to be replaced.
Combustor Malfunction
Not Working
The combustor should last a minimum of 10,000 hours of operation. The combustor will lose catalytic capability over time. When
you see continuous smoke coming from the chimney, the combustor should be cleaned. If the smoking persists, the combustor
should be replaced.
Combustor Problem
Thermal Erosion
This combustor does NOT experience thermal erosion. “Not applicable.” Applies to honeycomb combustors only.
Combustor Problem
Thermal Cracking
This combustor does NOT experience thermal cracking. “Not applicable.” Applies to honeycomb combustors only.
Combustor Problem
Combustor Peeling
This combustor does NOT experience combustor peeling. “Not
applicable.” Applies to honeycomb combustors only.
Reduced Combustor Performance
Combustor Clogging or Fatigue
Signs of combustor fatigue include reduced heat output and sluggish performance. Inspect and clean combustor. Replacement
may be required. Monitor performance and smoke coming from
chimney.
Combustor not glowing
Late stage of burn
Combustor does not need to be glowing to be working. Check
smoke exiting chimney to help determine if combustor is working
properly.
Appliance burning too hot or fast
Doors are not properly closed.
Close doors securely. Check door gasket.
Excessive draft
Adjust primary air control to lower setting.
Operating technique
Open bypass and primary air control before opening to reload and
keep it open a few minutes after reloading.
Burn rate too low
Open air damper to allow for hotter burn.
Chimney down draft
In high wind areas, a specially designed wind cap may be necessary.
Combustor or louvered housing plugged
Clean combustor / louvered housing of accumulated fly ash.
Operating technique
Open bypass and air damper prior to reloading appliance.
Blocked Chimney
Examine chimney and vent pipe for blockage and creosote accumulations. Check spark arrestor screen on your cap, if you have one.
Blocked outside air duct
Check the outside air inlet for blockage caused by snow, debris, or
insects.
Back-puffing or sudden internal ignitions
Appliance Smokes
continued on following page...
7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CATALYTIC COMBUSTOR TROUBLESHOOTING (continued)
Healthy Combustor - Unused
Combustor Problem - Broken Combustor
Combustor Problem - Ash, a fluffy light grey powder, and soot, accumulate on the combustor surfaces in normal use. In extreme situations
combustor can become clogged and should be cleaned.
Combustor Problem - Cracked Combustor
SMOKE DETECTORS RECOMMENDED
DEALING WITH A CHIMNEY FIRE
Since there are always several potential sources
of fire in any home, we recommend installing
smoke detectors. If possible, install the smoke
detector in a hallway adjacent to the room
(to reduce the possibility of occasional false
activation from the heat produced by these
appliances). If your local code requires a smoke
detector be installed within the same room, you
must follow the requirements of your local code.
Check with your local building department for
requirements in your area.
Regular chimney maintenance and inspection
can prevent chimney fires. If you have a chimney
fire, follow these steps:
1. IMPORTANT: Close the fireplace door and
the combustion air controls; this will stifle
the fire.
2. Alert your family of the possible danger.
3.If you require assistance, alert your fire
department.
4.If possible, use a dry chemical fire extinguisher, baking soda or sand to control the
fire. Do not use water as it may cause a
dangerous steam explosion.
5. Ensure that sparks and hot embers coming
out of the chimney are not igniting the roof.
6.Do not use the fireplace again until your
chimney and fireplace have been inspected
by a qualified chimney sweep or a fire department inspector.
CARBON MONOXIDE MONITOR RECOMMENDED
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning are similar to the
flu with headaches, dizziness and/or nausea. If
you have these signs, obtain fresh air immediately. Some people are more affected by carbon
monoxide than others, including pregnant
women, people with heart or lung disease or
anemia, those under the influence of alcohol,
and those at high altitudes.
8
It is against federal regulations to operate
wood heaters in a manner inconsistent with
operating instructions in the manual.
OK
ACHIEVING CLEAN BURNS
Check the exhaust in about 15 to 20 minutes
(see Figure 5). Large amounts of smoke indicate
an improper burn setting (either too high or too
low). Adjust and recheck in 5 to 10 minutes.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 5
WHAT DOES “WELL-SEASONED” MEAN?
When a tree is cut down, the wood is green,
full of sap and moisture. This moisture content
can exceed 80%, which must be reduced to
less than 20%. Wood properly seasoned is
then capable of generating the heat the stove
was designed to provide.
Green wood does not burn easily. Attempting to
burn green wood often results in a lot of smoke
and very little fire. Time is the most important
factor in seasoning wood. Ideally the moisture
content should be reduced to 11-20%. NOTE:
The use of a firewood moisture meter is recommended to ensure the firewood contains
less than 20% moisture.
Seasoning Guide
Softwoods - 6 months to 18 months
Hardwoods - 12 months to 24 months
Logs that are 5” diameter across or larger should
be split in half, three pieces if over 8 inches, and
four pieces when over a foot across. If a tree
has been dead for 2 - 4 years it still needs to
be cut, split, and seasoned for 6 to 24 months
depending on the wood.
8 Ft.
8'
(2.4M)
Standard
Cord of
Wood
4 Ft.
4'
(1.2M)
4 Ft. (1.2M)
4'
Figure 6
Prohibited Fuels
This heater is designed to burn natural wood
only. Higher efficiencies and lower emissions
generally result when burning air dried seasoned
hardwoods, as compared to softwoods or to
green or freshly cut hardwoods. DO NOT BURN:
•Garbage;
• Lawn clippings or yard waste;
• Materials containing rubber, including tires;
• Materials containing plastic;
• Waste petroleum products, paints or paint
thinners, or asphalt products;
• Materials containing asbestos;
• Construction or demolition debris;
• Railroad ties or pressure-treated wood;
• Manure or animal remains;
• Salt water driftwood or other previously salt
water saturated materials;
• Unseasoned wood;
• Christmas tree branches;
•Paper products, colored paper, cardboard,
plywood, or particleboard;
•gasoline;
•naphtha;
• engine oil;
• flammable liquids;
•solvents;
• grease; or
•coal
Burning these materials may result in release
of toxic fumes or render the heater ineffective
and cause smoke. Intense firing with these
materials may overheat the fireplace, causing
damage to the unit, a fire or even possibly igniting a chimney fire if the chimney is creosoted.
Burning unapproved fuel, resulting in excessive
pollutants being emitted, may be prohibited and
subject to a fine or other penalty by the authority
having jurisdiction in your area.
The prohibition against burning these materials
does not prohibit the use of fire starters made
from paper, cardboard, saw dust, wax and
similar substances for the purpose of starting
a fire in an affected wood heater.
MAINTAINING YOUR FIREPLACE
Have your product inspected at least once
a year by a qualified service technician to
ensure gaskets, air tubes, baffles, and venting are in good repair to ensure proper performance. Have degraded items replaced
by a qualified service technician.
This wood heater contains a catalytic combustor, which needs periodic inspection
and replacement for proper operation. It
is against federal regulations to operate
this wood heater in a manner inconsistent
with operating instructions in this manual,
or if the catalytic element is deactivated
or removed.
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar
and other organic vapors, which combine
with expelled moisture to form creosote. The
creosote vapors condense in the relatively
cool chimney flue of a slow-burning fire. As
a result, creosote residue accumulates on the
flue lining. When ignited this creosote makes
an extremely hot fire.
The chimney shall be inspected at least twice
a year during the heating season to determine
when a creosote buildup has occurred.
When creosote has accumulated it shall be
removed to reduce the risk of a chimney fire.
When the creosote accumulation is large, a
creosote fire in the chimney can damage the
chimney and overheat the surrounding wood
framing. Creosote formation in a chimney can
be minimized by making sure there is always
visible flame burning, avoid smoldering fires
and by proper refueling techniques.
Chimney Maintenance
Regular chimney inspection and maintenance
combined with proper operation will prevent
chimney fires. Keep your chimney clean. Do
not allow more than 1/16” (1.6 mm) creosote
build up in your chimney.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
The amount of creosote will depend on variables
such as frequency of use and type of fire. We
recommend that you:
A. Initially inspect the chimney system weekly.
From this, you will learn how often it will be
necessary to clean your chimney.
B.Have your chimney cleaned by a qualified
chimney sweep. If you wish to clean it
yourself, we recommend using a stiff plastic
or non-metallic brush. If a metal brush is
used, its size should be slightly smaller than
the flue to avoid damaging the chimney. Do
not use a brush that will scratch the stainless
steel interior of the chimney.
C.Do not expect chemical cleaners to keep
your chimney clean. The rain cap can be
removed for inspection and/or cleaning of
the chimney.
CAUTION: It is necessary to remove the deflector from the top of the firebox before cleaning
the chimney.
Before performing chimney sweep, open the
bypass and remove the combustor. Remove
dust accumulation after chimney sweep and
put the combustor back in place.
CATALYTIC COMBUSTOR
This fireplace is designed with a catalytic combustor which will reduce pollution emissions
and creosote build up while improving thermal
efficiency. In order to optimize and maintain
the combustor performance, it is important to
visually check the combustor at least 3 times
during the heating season to determine if physical degradation has occurred.
WARNING
To prevent damage to your combustor, do not:
• Drop the combustor (which is
fragile compared to the rest of
the unit – so handle with care)
• Run water or compressed air
through the combustor
• Try to clean the combustor with
any sharp tool
The combustor supplied with this heater is
a Healthy Hearth Combustor. Consult the
catalytic combustor warranty also supplied
with this wood heater. Warranty claims
should be addressed to:
Healthy Hearth LLC
31375 Riverside Drive #214
Lake Elsinore , CA , 92530
Phone: 951-264-8725
The packaging of the combustor must be
robust enough to protect against any shipping damage that may occur.
9
to the right.
4. Re-installation is in reverse order.
Catalyst Monitoring
It is important to periodically monitor the operation of the catalytic combustor to ensure that it
is functioning properly and to determine when
it needs to be replaced. A non-functioning combustor will result in a loss of heating efficiency,
and an increase in creosote and emissions. Following is a list of items that should be checked
on a periodic basis:
Secondary Burn
Tubes (3)
• Combustors should be visually inspected at
least three times during the heating season
to determine if physical degradation has
occurred. Actual removal of the combustor
is not recommended unless more detailed
inspection is warranted because of decreased
performance.
COMBUSTOR ASSEMBLY REMOVAL INSTRUCTIONS
1.Remove the left and right baffles which are resting on top
of the (3) secondary Burn Tubes.
2.Rotate each of the (2) Combustor Assembly support
brackets (underneath the assembly tray) towards the front
of the appliance, being careful not to drop the assembly
3.Rotate the assembly forwards and down, until it may be
removed from the tray.
4.Installation is reverse of removal. Before re-installing the
combustor assembly, a bead of mill-pack should be applied
to the rear surface of the box, so that when it is rotated up
and into position it seals to the bracket behind it.
Catalytic Combustor Housing
Catalytic Combustors
Combustor Assembly
Figure 7
CLEANING THE COMBUSTOR (Figure 7):
Catalytic combustors require little maintenance.
Cleaning the combustor once a year, preferably
when your flue system is serviced, is sufficient
for most users.
CAUTION: BOILING WATER MUST BE USED
TO CLEAN THE COMBUSTOR.
Prepare a mixture of white vinegar and distilled
water for cleaning of the combustor. A gallon
of distilled water should be available for rinsing
of the combustor after cleaning.
White vinegar – 1 QUART enough to make a
50/50 solution with the distilled water to cover
the combustor.
Distilled Water – 1 QUART enough make a
50/50 solution with the white vinegar to cover
the combustor.
SECONDARY AIR TUBE REMOVAL INSTRUCTIONS
1. Remove the two ceramic baffles, gently
pulling them forward and down.
2. To remove the burn tubes first remove the
bracket which position and secures the
tubes in place. This is done be removing
the (2) screws (see Figure 8) which hold
this bracket in place (upper left side, inside
the firebox).
3. Once the bracket is removed, each tube
may be removed by sliding it to the left and
dropping the right, and the sliding the tube
Rinse Water – 1 GALLON of distilled water.
Combine the white vinegar and the distilled water
in a pot large enough to soak the combustor.
Bring the solution to a boil.
Soak the combustor in the solution for approximately 30 MINUTES. The solution may
need to be reheated for maximum cleaning
effectiveness.
Rinse the combustor – Thoroughly rinse the
combustor in the distilled water.
Remove the combustor from the rinse water
and gently shake out the excess water.NOTE:
THE COMBUSTOR MUST BE COMPLETELY
DRY PRIOR TO USE.
If any of these conditions exists, refer to Catalyst Troubleshooting section of this owner’s
manual.
• This catalytic heater is equipped with a temperature probe to monitor catalyst operation.
Properly functioning combustors typically
maintain temperatures in excess of 500°F, and
often reach temperatures in excess of 1,000°F.
If catalyst temperatures are not in excess
of 500°F, refer to Catalyst Troubleshooting
section of this owner’s manual.
• You can get an indication of whether the catalyst is working by comparing the amount of
smoke leaving the chimney when the smoke
is going through the combustor and catalyst
light-off has been achieved, to the amount of
smoke leaving the chimney when the smoke
is not routed through the combustor (bypass
mode).
Secondary Air Tubes (3)
Ceramic Baffles
Screws (2)
Figure 8
10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
The intense heat of the fire will normally cause
hairline cracks in the refractory brick. These
cracks can be minimized by proper curing as
described in section First Fires. They will not
normally diminish the effectiveness of the
refractory brick. If large cracks develop, then
the refractory should be replaced. To replace
the refractory bricks, follow these steps:
1. Remove the side refractory brackets (6)
2. Remove the front refractory bricks (3)
3. Remove the bottom refractory brick (4)
4. Remove the left side refractory bricks (5)
5. Remove the right side refractory bricks (2)
6. Remove the back refractory brick (1)
REFRACTORY REPLACEMENT
1
6
2
DISPOSING OF ASHES
6
2
1. Back Refractory
2. Right Side Refractory
3. Front Refractory Bricks
4. Bottom Refractory
5. Left Side Refractories
6. Side Refractory Brackets
5
Figure 9
To install the new refractory bricks, follow the
above steps in reverse.
4
Whenever ashes get 3 to 4 inches deep in your
firebox, and when the fire has burned down and
cooled, remove excess ashes. Leave an ash bed
approximately 1 inch deep on the firebox bottom
to help maintain a hot charcoal bed.
3
Remove ashes only when the fire is out and
the ashes are cold (24 to 48 hours after the
fire is out).
Do not leave the ashes in the house as they give
off carbon monoxide and other toxic gases.
WARNING
Disposal of Ashes: Ashes should
be placed in a metal container
with a tight fitting lid. The closed
container of ashes should be
placed on a non-combustible
Floor or on the ground well away
from all combustible materials,
pending final disposal. If the
ashes are disposed of by burial
in soil or otherwise locally dispersed, they should be retained
in the closed container until all
cinders have thoroughly cooled.
11
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
DOOR INSTALLATION
The doors must be put in place only when the installation of the fireplace
is completed. All you have to do is fit the male part of the hinge, already
on the door, to the female part, which is on the fireplace. To remove the
doors, simply pull them up from the hinges. The door adjustment has
been set at the factory. If the fit is still not perfect, you can adjust the
door using the hinge screws (See Figure 11-1)
Checking Door Seal
A one-inch strip of paper may be used to perform a test of the integrity
of the door seal. Close the door on the paper in at least eight points. It
is normal to feel only a slight amount of friction. The door gasket does
not need to be “tight” in all areas, since a small amount of leakage is not
hazardous or detrimental to the performance of your fireplace.
GLASS CARE
Glass Replacement
The glass used for the fireplace is a high temperature ceramic glass
(1,400° F). If the glass breaks or cracks, it must be replaced with an
identical ceramic glass. Tempered glass or ordinary glass will not withstand the high temperatures of the fireplace. Replacement glass should
be purchased from a IHP dealer (see “Replacement Parts” on Page 27).
DO NOT OPERATE THE UNIT WITH CRACKED OR BROKEN GLASS.
Glass Cleaning
Figure 10 - Door Installation
DOOR ADJUSTMENT
The doors may need to be adjusted to be completely airtight. The gaskets’
air-tightness can be adjusted using the adjustment screw located on the
right side of the fireplace facade (An Allen key #1/8 – not supplied - will
be necessary for this adjustment) (see Figure 11-2).
The fireplace is designed to keep the glass clean under normal operating
conditions. If the fireplace is operated continuously with the primary air
control closed, the glass will tend to get dirty unless the fuel, firebox and
glass are maintained at hot temperatures (see section Refueling For Best
Performance). To clean the glass, there are a number of specially designed
cleaners to remove creosote. Your IHP Dealer can recommend a suitable
cleaner. Regular household glass cleaners will not clean creosote. Do
not use abrasives such as steel pads, steel wool or oven cleaner as
they will scratch the glass.
DO NOT USE CHEMICAL GLASS CLEANERS ON PAINTED SURFACES AS
IT MAY CAUSE THE PAINT TO PEEL.
CAUTION : DO NOT ALLOW WINDOW CLEANER TO GET IN CONTACT
WITH DOOR GASKET OR PAINT ON FACADE OR DOOR. ONCE CLOSED,
CONTACT OF GLASS CLEANER WITH THE FIREPLACE FACADE CAN
LEAD TO PAINT PEELING OFF.
1
3/8” hex nut
Gasket Replacement
Remove the doors from the unit (see section Door Installation) and lay
them on a clean nonabrasive surface. To replace the gasket, first remove
all of the old gasket and gasket cement. Make sure that the surface is
totally clean before applying new cement (a high temperature silicone
caulking rated at 500° F (260° C), is suitable) or adhesion problems may
result. Apply gasket cement to the gasket channel and install the new
gasket. This replacement part is available from your IHP dealer in the
following dimensions:
Gasket
Figure 11
2
#1/8 allen key
WARNING
• Use only a IHP glass doors, specifically designed
for the WCT6940WS fireplace.
• The fireplace cannot be operated without both
doors. Consult your dealer to select the correct
replacement door.
• Important! To assure proper alignment of glass
doors: Install this fireplace in a square and
plumb condition, using shims as necessary at
sides and/or bottom.
Part #
Length
Qty
Dimensions
Around the
glass
PR-SR1685C
61-3/4”
(1569 mm)
2
1” width x 3/16” thick
(26 mm x 5 mm)
On the door
frame
PR-SR1823I
48-3/8”
(1229 mm)
2
3/4” diameter
(19 mm)
Between the
doors
PR-SR1823J
17-5/8”
(448 mm)
2
5/8” diameter
(16 mm)
Table 1
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
FIREPLACE INSTALLATION
Locating The Fireplace
The best location to install your fireplace is determined by considering
the location of windows, doors, and the traffic flow in the room where
the fireplace is located, allowing space in front of the unit for the hearth
extension and the mantel, and taking into consideration the location of
the hot air ducts (optional), outside air kit and chimney. If possible, you
should choose a location where the chimney will pass through the house
without cutting floor or roof joists (see fireplace dimensions on Page 15).
Usually, no additional floor support is needed for the fireplace. The adequacy of the floor can be checked by first estimating the weight of the
fireplace system. Weights are given in the appendix. Next, measure the
area occupied by the fireplace. Note the floor construction and consult
your local building code to determine if additional support is needed.
This fireplace must be installed on a 1/2” minimum non-combustible
surface and at a minimum of 80” measured from the base of the appliance to the ceiling is required.
When selecting the location, the chimney outlet position and the direction
of the wind are important factor affecting the chimney performance. To
allow a maximum draft and to reduce wind turbulence, the chimney must:
• Penetrate the highest part of the roof.
• Be installed as far as possible of roof offsets, trees or any other
obstructions that may cause wind turbulence and back drafts in the
chimney.
• The least amount of offsets (elbows) possible. NOTE: A maximum of
2 offsets is allowed.
Location Recommended
Marginal Location
Wind Direction
Location
Not
Recommended
Location
Not
Recommended
Outside Air Intake
Facing the Wind
Figure 12
13
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Facade Installation
Install the Facade per instructions provided in
Facade Kit (ordered separately - see Page 26).
Framing, Facing And Mantel
The construction of the framing, facing, and
mantel must be in accordance with the standards and the following illustrations (Figures
15 and 16):
A. Frame the fireplace using 2” x 3” or heavier
lumber.
B.WARNING: Combustible materials cannot be used in the space directly above
the fireplace, except for the studs above
the facade that support the facing and
mantel. This area must remain empty
for a height of 80” (2,032 mm) measured
from the base of the appliance.
C. Frame the fireplace with vertical studs at the
sides of the fireplace running from floor to
ceiling (see Figure 15). If combustible facing
is to be used, position the studs back, from
the front edge of the fireplace (a space that
is the thickness of the facing material, so
that the facing can be installed flush with the
fireplace facing). Frame headers between
the vertical studs only as follows:
- Place 2” x 3” or 2” x 4” headers,
only along the upper part of the front,
side and back faces (some codes
may require a 2” x 6” on an outside
bearing wall). Do not put wood or
any combustible material within the
area above the fireplace except on the
front facing.
- Place headers only as required to support the facing and mantel.
NOTE: This Fireplace must be installed on a non-combustible surface.
Hearth Extension
Non-Combustible
Finish Material
(e.g. Tile or Marble)
v The crack between the fireplace
and the hearth extension must be
sealed with a non-combustible
material such as sand-cement
grout.
WARNING: THE HEARTH
EXTENSION IS TO BE
v
INSTALLED ONLY AS ILLUSTRATED.
1/2” Min.
Non-combustible Safety Metal Strip Floor
Surface
Elevated Fireplaces
require a special “Z” Metal
Safety Strips (field provided),
in place of the safety metal strip
shown above. The safety strip
should extend the full width of
the fireplace. When more than
one safety strip is used they must
overlap by a minimum of 1”.
Hearth extension of an elevated fireplace
must respect the same minimal dimensions
as a fireplace installed directly on the floor.
2”
u
12” Max.
(305mm)
Mantel
Area where
wood Mantel
can be
installed
24”
(610mm)
This fireplace must be installed on a 1/2” minimum non-combustible surface. The supplied
safety metal strip must be positioned as follows:
One half under the front of the fireplace and the
other half must extend on the floor over which
the hearth extension will be built (see Figure 13).
56”
(1422mm)
Min.
Hearth
Extension
* The safety metal strip must cover the entire
width of the fireplace
24”
(610mm)
The combustible floor in front of the fireplace
must be covered with a non-combustible material (tile, marble, stone, etc). See Figure 14.
The heating performance of the appliance will
vary depending upon the level of insulation,
house design, how the appliance is operated, etc.
Platform
Figure 13
Hearth Extension Requirements
Climates where temperatures will fall below
32°F (0°C).
Fireplace
u.Elevated fireplace installations
D.WARNING: The fireplace must not be in
contact with any insulation or loose filling material. Cover the insulation with
Drywall panels around the fireplace.
COLD CLIMATE INSTALLATIONS
Minimum 1”
Cement Board
Fireplace
Figure 14
4”
(102mm)
45 Deg.
16”
(406mm)
46-5/16”
(1176mm)
Non-Combustible Material
If this fireplace is being installed in a cold climate, it is especially important to seal all cracks
around the fireplace and wherever cold air could enter the room with noncombustible material.
Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize
the formation of condensation. Do not place insulation materials directly against the chimney
sections. We recommend that you use the insulated wall radiation shield since it will maintain the
home’s thermal barrier. AC chimney is NOT recommended in very cold climates (in areas with
temperatures below 32°F (0°C).
14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CORNER
INSTALLATION
Combustible materials can NOT be used in the space directly
above the fireplace. Do not fill the space above the fireplace
with any material (Except the wood framing)
29-1/2”
D
J
F
Header
2x3
Min.
23-3/4”
B
Non-combustible
A
Fireplace Framing
7’
Min.
Combustion Air Kit
Back Wall of Chase/Enclosure
Including Finising Materials if any
G
K (allow space when framing)
FRAMING DIMENSIONS
Fireplace Opening Width
46-1/4”
1175 mm
B
50”
1270 mm
C
42-3/4”
1086 mm
D
20-7/8”
530 mm
E
93-7/8”
2384 mm
F
47”
1194 mm
G**
28-1/4”
718 mm
H
26-3/4”
680 mm
J
66-3/8”
1686 mm
K
8”
203 mm
L*
1”
26 mm
Au
OUTSIDE CHASE
C
L*L*
B
H
Rough Framing Face
(dimension includes finish
material inside framing, if any)
K
E
*
G **
A
Rough Framing Face (Unfinished Shown)
** Total depth is 28-1/4” including the back
spacer minus 1/2 inch for drywall to be flush
with the facing.
** Zero Clearance From Back Spacer to Wall
Notes
Diagrams, illustrations and photographs are not to scale – consult installation
instructions. Product designs, materials, dimensions, specifications, colors and
prices are subject to change or discontinuance without notice.
FACING
IMPORTANT
All framing dimensions calculated for 1/2" dry wall at the fireplace face. If
sheathing the chase or finishing with other thickness materials, calculations
will need to be made.
The facade must be removable once
installed. The facade is designed to
overlap any facing material installed
on the front of the fireplace. If thicker
material is installed, use the facade
as a template and make sure it can
be easily removed for servicing.
* The fireplace must not be in contact with any insulation or loose filling material.
Cover the insulation with Drywall panels around the fireplace.
41-3/4”
10-1/4”
1”
11-1/8”
16-1/4”
26-1/4”
26”
u
The front framing width (A=
1-1/8”
46-1/4”) will need to be 47”
before pushing the fireplace
into framing.
**
47” Top View
1”
**Gravity Vent Outlets
1. Combustible material must be installed flush with
the fireplace. It may not project in front of and on
the fireplace (e.g. the steel facade of the fireplace)
(Figure 20).
2.Non-combustible materials such as brick, stone
or ceramic tile may project in front of and onto
the fireplace facing (Figure 18).
49-3/8”
43-1/4”
15”
37”
28-1/2”
28-1/2”
3”
7”
4-1/4”
5-5/8”
20-1/8”
Figure 15
Left Side View
31”
46-1/4”
Front View
5-5/8”
10-3/8”
Right Side View
15
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Fir
Drywall or
Any Rigid
Material
Draft Stops
Roof Support
Attic
Radiation
Shield
Storm
Collar
Insulated1/2”
Chase
Construction 2” x 4”
Plywood
Flashing
Firestop
* Floor
Ceiling
Wall
CTDT
Termination
Mantel and Facing
(Side View)
Mantel
* Floor
Ceiling
Wall
2 x 3 Min.
Spacer
Note: NonCombustible
•
Chase
Flashing
Must Be
•
Used To
Cover
Chase
•
Opening
56”
Must have the same firestopping
resistance as adjacent wall.
Must have the same insulation as
adjacent ceiling.
Follow local rules regarding framing construction.
Rock Board or
Other Noncombustible Material
Fireplace
6’ 8”
Min.
NOTE: It is recommended that the chase walls
and floor be insulated in
the same manner, using
the same insulation, as
the rest of the building,
below the attic.
1/2” Plywood
Optional
Insulation
In Outside
SEE
NOTE
Walls Of
Chase
Drywall
8'
Level
Solid
Continuous
Surface
Drywall or
Any Rigid
Material
2” x 4”
...
.......
...
..
...
...
....
...
.......
...
...
....
...
...
....
...
.......
...
...
....
...
...
....
...
.......
...
...
....
...
...
....
...
.......
...
...
....
...
...
....
...
.......
...
..
...
...
....
...
...
....
...
.......
...
...
....
...
...
....
...
.......
...
...
....
...
...
....
...
.......
...
...
....
...
...
....
...
.......
...
...
....
...
...
....
...
.......
Noncombustible Facing
Firestop
7 Ft.
Min.
Drywall
Outside
Base
Insulation
(Thermal Barrier)
Figure 16
* Floor
Ceiling
Nailing
Flanges
Wall
Fireplace Frame Section
(Top View)
Four nailing flanges are provided to secure the
fireplace to the floor (see figure below). Bend
the nailing flanges down so that each flange is
flush with the floor, then using nails or screws,
secure the fireplace to the floor (2 places each
side). The heads of the screws or nails must
be large enough to completely cover the holes
in the nailing flanges.
3
1
4
5
2
...
..
...
.......
...
....
...
...
..
...
.......
...
....
...
...
..
...
.......
...
....
...
Noncombustible ...
....
...
...
Facing
.......
...
....
...
...
..
...
.......
...
....
...
...
..
...
.......
...
....
...
...
....
...
...
.......
...
....
...
...
Figure 19
..
...
.......
...
....
...
...
..
...
.......
...
....
...
...
....
...
...
.......
Only non-combustible
material
...
....
...
should be superposed
or project...
....
...
.....front of the fireplace.
ing over the...
....
...
...
..
...
.......
...
..
Rock Board or Other
Noncombustible
Material
6
Fireplace Side
1
Unbend to floor
and nail/screw
2
Nailing Flange
(2 places each side)
Figure 17
MANTEL and FACING
16
The mantel must be installed at least 56” (1143
mm) above the base of the fireplace (Figure 19).
3
50”
Min.
4
7
1.Fireplace
2. Front of fireplace
3. Wood frame (2” x 3” min)
4.Drywall
5.Tiles
6. Rock board or other
7.Brick
Figure 18
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 20
Fireplace Blower
The fireplace comes equipped with a heat activated blower. It is located
in the bottom of the fireplace, towards the back. It uses 120 V and must
be connected to the main electrical circuit by a qualified electrician. For
connection, use the electrical box supplied with the unit located on the
bottom right corner of the fireplace.
If you wish to adjust the blower speed, the variable speed control (VRUW)
provided must be installed in line with the wiring. Again, use a qualified
electrician for installation.
If the blower requires servicing,
1-Remove the doors and decorative facade.
2-Remove the screw located below the blower motor that holds it to the
back of fireplace.
3-Pull the blower out of the unit through the square hole located in the
front bottom right corner.
HOT AIR DUCTING INSTALLATION
When installing the double outlet system, the hot air outlets can be installed
in the same room as the fireplace, or one or both of the outlets can be
installed in adjacent or upper rooms. Installing the ducts at different elevations will tend to exhaust more heat out of the higher outlet (Figure 22).
WARNING: The outlet
grills should not be
installed facing upward through a floor.
Danger of burns can
result if grills in floor
are stepped on.
Outlet Grill
10’
(3.1m)
Max.
13” x 13”
Outlet Grill (330mm
x 330mm)
This fireplace is approved for use with a Gravity Kit:
Gravity Kit
The gravity kit is designed for double hot air outlets and includes:
(See Figure 21)
- 2 telescopic lengths 8” I.D.
- 2 90º elbows 8” I.D.
- 2 hot air outlet kits (grill and frames)
- 2 adaptors
See Gravity Kit Accessories on Page 23.
Only the blower available with the fireplace can be used with the gravity kit.
For safe installation, the gravity kit must meet the following requirements:
Minimum height* 68” (1,727 mm)
Maximum length See Figure 22
10’ (3.1m)
Max.
Maintain at least 6-1/2”
(160 mm) clearance from
the outlet grill framing to
a combustible ceiling,
side wall or mantel.
Figure 22
* The height of the louver must be measured from the base of the
fireplace to the middle point of the louver.
Rain Cap
Flashing
Collar
Frame
Grill
Flashing
Attic
Radiation
Shield
Roof Support
Firestop
6-1/2” (165mm)
Min. (to ceiling)
WARNING: Both pipes of
the double hot air outlet
must be installed. Any other installation may cause
fire and void warranty.
68” Min.
(1727mm)
56” Min.
(1422mm)
Non-Combustible
Flameproof
Facing
Figure 21
Figure 23
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
17
The duct system must be installed respecting the following:
1.Remove the plates closing up the 8” diameter holes on top of the
fireplace. Then, cut the insulation in order to obtain two 8” dia. openings. Fix the adaptors on the fireplace openings by turning clockwise
(Figure 21).
2. Maintain at least a 2” (50 mm) clearance between the ducts and any
combustible material; the required hole size is 13” x 13” (330 mm x
330 mm).
Exception #1: For the grills, the framing can be 10-3/4” x 103/4” (275 mm x 275 mm) to provide the clearance as required
by the integral spacers on the double outlet duct system.
3. The maximum number of elbows in a run of duct is two.
4.Maintain at least 6-1/2” (160 mm) clearance from the outlet grill
framing to a combustible ceiling, side wall or mantel.
5. When traversing a combustible wall or floor, a firestop must be installed
at the wall or floor penetration. The hole size must be 13” x 13” (330
mm x 330 mm)
6. Do not connect the hot air ducts to a central heating system. Malfunction of the heating system’s blower will cause the fireplace to overheat.
A furnace duct is only single wall and not double wall as is required
for the fireplace hot air exhaust.
7.Use only IHP grills and components as described in this manual.
Other grills or registers may be too restrictive and may overheat the
fireplace or ceiling.
8. Do not use insulated flexible ducts as they will overheat.
9.Do not use tees or any other components than the ones specifically
listed here.
10..Never allow the ducting to pitch down as hot air will be trapped creating a fire hazard. Never route the ducting downwards.
11.The hot air outlet grills must be installed with the louvers pointing
downwards in order to prevent overheating adjacent ceilings.
Make a 4-1/4” (110 mm) hole in the outside wall of the house at the chosen
location. From outside, place the outside air register in the hole (open
side down) and fasten the register to the wall with screws as shown (see
Figure 24). Slip the pipe into the insulated sleeve. Place the insulated
pipe over the register tube and over the fireplace’s outside air connector
(see Figure 25). At each end, carefully pull back the insulation and plastic
cover exposing the flexible pipe. Using the aluminium tape provided,
wrap the tape around the joint between the flexible pipe and the air inlets.
Carefully push the insulation and plastic cover back over the pipe. Using
aluminium tape, fasten the plastic cover in place.
OUTSIDE CONNECTION
Outside
Intake
Aluminum Tape
Plastic
Cover
Screw
Opening
Facing
Down
Insulation
Flexible Pipe
Aluminum Tape
Wall
Figure 24
OUTSIDE AIR KIT
OUTSIDE AIR CONNECTION TO THE FIREPLACE
It is mandatory to install an outside air connection to the fireplace. The
following components are required and are included with the fireplace:
Fireplace
Connection
• Outside air kit (includes 4 inch flex that goes up to ten (10) feet long)
• 4” Adaptor for fireplace connection
Aluminum Tape
Plastic
Cover
Outside Air Installation
The outside air assembly may be installed according to the following
requirements:
A)Duct length should be kept to a minimum. The maximum length of a
4” interior diameter (100 mm) insulated flexible duct is 20 feet (6.1 m).
The duct can be extended to a maximum of 40 feet (12 m) using a 6”
interior diameter (150 mm) insulated flexible duct (See note below).
B)The air intake register must not be installed more than ten (10) feet
(3050 mm) above the base of the fireplace.
C)The fresh air must come from outside the house. The air intake must
not draw air from the attic, basement or garage.
D)The air intake should be installed where it is not likely to be blocked by
snow or exposed to extreme wind and away from automobile exhaust
fumes, gas meters and other vents.
E)The duct and register may be installed above or below floor level.
Insulation
Flexible Pipe
Aluminum Tape
Figure 25
NOTE: We recommend not to exceed 20 feet of 4” flexible pipe. If you
require a longer length we recommend that you use a 5” diameter flexible pipe for the complete run up to 30 feet and a 6” diameter pipe for a
run of up to 40 feet.
18
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Fireplace
DRAFT REQUIREMENTS
Draft is the force which moves air from the appliance up through the
chimney. The amount of draft in your chimney depends on the length of
the chimney, local geography, nearby obstructions and other factors. Too
much draft may cause excessive temperatures in the appliance and may
damage the catalytic combustor. Inadequate draft may cause backpuffing
into the room and `plugging’ of the chimney or the catalyst.
two (2) feet Min.
ten (10) feet
three (3) feet Min.
Inadequate draft will cause the appliance to leak smoke into the room
through appliance and chimney connector joints.
An uncontrollable burn or excessive temperature indicates excessive draft.
THE CHIMNEY SYSTEM
Figure 26
Chimney Installation Notes
1. This appliance is equipped with a universal vent collar that will require
the first vent section of pipe to be secured with four screws to the
collar (equally spaced around circumference). See Pages 28-29 for
approved venting components.
2. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below 0°F (-18°C),
the use of an exterior chimney increases the likelihood of operating
problems such as low draft, high rate of creosoting, and poor start-up
characteristics. Exterior chimneys are also prone to down-drafting
and flow reversal. Installations which are located on lower floors in
the house, such as in a basement, in combination with an outside
chimney, are especially prone to flow reversal.
3. The fireplace model WCT6940WS may be installed with chimney
components specified on Pages 28 and 29.
4. A chimney venting a fireplace shall not vent any other appliance.
5. The minimum chimney height is 12 feet (3.7 m) excluding the fireplace.
6. All chimney installations must include at least one support in order to
be able to take any lateral load. The maximum chimney length that
can be supported by the fireplace is nine (9) feet (2.75 m) for Secure
Temp S2100+* / Nova Temp HT6000+* / Secure Temp GX* and 26
feet (8m) for ACBI* (air cooled) chimney. In altitude, add 18” (450
mm) to the chimney for every 2,000 feet (600 m) above sea level.
7. The chimney must extend at least three (3) feet (915 mm) above
its point of contact with the roof and at least two (2) feet (610 mm)
higher than any wall, roof or building within ten (10) feet (3 m) of it
(Figure 26).
8. If the chimney extends higher than five (5) feet (1,500 mm) above its
point of contact with the roof, it must be secured using a roof brace.
9. A rain cap must be installed on top of the chimney. Failure to install
a rain cap may cause corrosion problems.
10.Cut and frame square holes in all floors, ceilings, and roof that the
chimney will go through to provide a 2” (51mm) clearance between
the chimney and any combustible materials. At the point of penetration through the floors, ceilings or roof, a 1” (26mm) clearance is
acceptable for AC chimney* only (see Table 2). Do not fill the required
clearance spaces with insulation or any other combustible material.
11. Portions of the chimney which may extend through accessible spaces
must be enclosed to avoid contact with combustible materials or
damage to the chimney.
12.When offsets are used, the pipe may not penetrate a ceiling or floor
unless it is running vertical (no 30° offsets).
NOTE: 2" clearance to combustibles around chimney components required.
NOTE: Blown or fill type insulation materials must not be in contact with
the fireplace or in the enclosure frame as described in ‘’Enclosure’’ section.
NOTE: Local codes may not require firestopping at the ceiling levels for
outside chase installations. However, it is recommended for safety and
the reduction of heat loss.
CHIMNEY INSTALLATION INSTRUCTIONS
1. Cut and frame the holes in the ceiling, floor and roof where the chimney
will pass (see Figure 27). Use a plumb-bob to line up the center of
the holes. The sizes are indicated in Table 2 for the floor and ceiling
holes and Table 3 (Page 18) for the roof holes.
Chimney Model
SQUARE HOLE
SIZE OPENING
Secure Temp® S2100+ Nova
Temp® HT6000+ Secure Temp GX
15 in (380 mm)
ACBI: Ceiling, Floor and Roof
(1” clearance *)
15 in (380 mm)
Wall
17 in (432 mm)
NOTE: See Table 3 for Sloped Roof Framing
Table 2 - Flat Roof Framing
* The following exception has been approved for this appliance; The required 2”
pipe clearance may be reduced to a 1” clearance at the ceiling, floor and roof
penetration points for AC chimney* only. All other locations require 2” clearance.
19
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
*Available from Security Chimneys®
S2100 / HT6000+
Solid Packed Pipe*
ACBI
Air Cooled Pipe*
Attic Radiation Shield
Attic Radiation
Shield
Figure 27
2. From below, install a firestop in each ceiling/
floor separation through which the chimney
will pass. At the attic level, install an attic
radiation shield from above (Figures 28a
and 28b).
3.For Secure Temp® S2100+ / Nova Temp
HT6000+ / Secure Temp GX chimneys*,
place the first chimney length on the fireplace. To lock it in place, turn 1/4 of a turn
clockwise. With the ACBI chimney, you must
use a starter section before installing the
first chimney length (Figure 29). Continue
installing chimney lengths making sure to
lock each length in place.
4.Every time the chimney passes through
a ceiling or a wall, install the appropriate
firestop. When you reach the desired height,
install the roof support. When installing a
support, slightly lift the chimney system so
the weight will lie on the support, not on the
fireplace to reduce expansion noises (Refer
to instructions included with the support).
For an ACBI chimney* use an universal
support AC10SU*.
5.Put the roof flashing in place and seal the
joint between the roof and the flashing with
roofing pitch (see Figures 30 and 31). For
sloping roofs, place the flashing under the
upper shingles and on top of the lower
shingles. Nail the flashing to the roof, using
roofing nails.
6. Place the storm collar over the flashing, and
tighten it with the bolt supplied. Finally, seal
the joint between the storm collar and the
chimney, using silicone caulking.
7. Install the chimney cap. Once the chimney
cap is in place, the roof flashing can be
washed with a solvent or vinegar and then
painted with rust-proof paint.
Figure 28a
Firestop
Radiation Shield
Figure 28b
CHIMNEY INSTALLATION
MODEL ACBI*
Rain Cap
Collar
Flashing
Attic Radiation
Shield
Firestop
Universal Support
Chimney Outside
Air Intake
(required when
using AC chimney)
ACBI Starter Section*
ACBI7SB
or
ACBI7SB30
Outside Combustion
Air Kit
NOTE: Outside air kits must be
installed for both fireplace and
ACBI chimney.
Figure 29
20
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
*Available from Security Chimneys®
After reaching the location requiring the
elbow, proceed as follows:
CHIMNEY MODEL ACBI *
Chimney
Secure Temp® S2100+ / Nova Temp® HT6000+
/ Secure Temp GX Chimneys *
Collar
Flashing
Figure 30
Figure 31
Roof Down Slope Hole Size
DEGREE OF SLOPE
Secure Temp® S2100+ *
Nova Temp® HT6000+ *
Secure Temp GX *
ACBI *
Roof Pitch
7”
7”
0*
15” (380 mm)
15” (380 mm)
2/12
15-3/8” (390 mm)
15-3/8” (390 mm)
4/12
16-1/8” (410 mm)
16-1/8” (410 mm)
6/12
16-7/8” (430 mm)
16-7/8” (430 mm)
8/12
18-1/4” (465 mm)
18-1/4” (465 mm)
10/12
19-5/8” (500 mm)
19-5/8” (500 mm)
12/12
21-3/8” (545 mm)
21-3/8” (545 mm)
* Cross Slope Hole Size
Put the chimney cap into place.
Wash the roof flashing with a solvent or vinegar, then paint it with rust-proof paint.
Table 3
OFFSET CHIMNEY INSTALLATION
After reaching the location requiring the elbow, proceed as follows. The minimum chimney height
when using elbows is:
Minimum Chimney Height When Using Elbows
Fireplace Model
WCT6940WS
Chimney Model
Secure Temp S-2100+ / Nova Temp HT6000+ / Secure Temp GX / ACBI
Vertical Installation
3.66 m (12’)
Two (2) Elbows
4.57 m (15’)
Four (4) Elbows
5.18 m (17’)
Table 4
NOTES:
• Must return to vertical before penetrating ceiling or floor.
• A maximum of 2 offsets are allowed.
1. Install the first elbow; turn it in the required
direction. Fasten it to the chimney with
the three (3) 1/2” (12 mm) metal screws
provided with the elbow.
2.Install the necessary chimney lengths to
achieve the required offset. Lock the chimney
lengths together: it is recommended to use
three (3) 1/2” (12 mm) screws. If the offset
length is made of two (2) chimney lengths
or more, use an offset support halfway up
the offset. If penetrating a wall, install a wall
radiation shield (see Figures 33 and 34).
3. Use another elbow to turn the chimney vertically. Secure the elbow, using three (3) 1/2”
(12 mm) screws (provided with the elbow).
4.Use a plumb-bob to line up the center of
the hole. Cut a hole for the chimney in the
ceiling/floor. Frame this hole as described
previously (refer to Chimney Installation
Instructions on Page 17).
5.From below, install a firestop (See Figure
28a).
6. A support (XST+* or XSO+*) must be used
on the first 15’ section (5 m).
7. Continue with the regular installation.
ACBI Chimney*
1. Install the first elbow. Turn it in the required
direction. To lock it in place, turn 1/8 of a
turn. Fasten the straps attached to the elbow
to the surrounding frame, using nails or
drywall screws (Figure 33).
2.Install the necessary chimney lengths to
achieve the required offset. Lock the chimney
lengths together. If penetrating a wall, use
a wall radiation shield.
3.Use another elbow to turn the chimney
vertically. Lock it to the chimney. Fasten
the straps attached to the elbow to the
surrounding framing using nails or drywall
screws.
4. Use a plumb-bob to line up the center of the
hole. Cut a hole for the chimney in the ceiling.
Frame this hole as described previously.
5.From below, install a firestop (see Figure
28b).
6. Continue with the regular installation.
NOTE: When using ACBI chimney, an ACBI7SB*
starter section must be used before installing
an elbow. When an offset is needed immediately off the top of the fireplace, an elbow
starter section, ACBI7SB30* is available.
21
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
*Available from Security Chimneys®
Offset Dimensions
B
Total Height
A
Chimney
Elbow
*
Offset &
Height
12”
18”
24”
36”
8” & 36”
12” & 36”
18” & 36”
24” & 36”
36” & 36”
A
3”
(76 mm)
4-1/4”
(108 mm)
5-3/4”
(146 mm)
7-1/4”
(184 mm)
10-1/4”
(260 mm)
12-1/4”
(311 mm)
13-1/4”
(337 mm)
14-3/4”
(375 mm)
16-1/4”
(413 mm)
19-1/2”
(495 mm)
B
20-3/4”
(527 mm)
24-1/4”
(616 mm)
29-1/2”
(749 mm)
34-3/4”
(883 mm)
45”
(1143 mm)
51-1/4”
(1302 mm)
54-3/4”
(1391 mm)
60”
(1524 mm)
65-1/4”
(1657 mm)
75-1/2”
(1918 mm)
A
7-1/2”
(191 mm)
9-1/2”
(241 mm)
12-1/2”
(318 mm)
15-1/2”
(394 mm)
21-1/2”
(546 mm)
25”
(635 mm)
27”
(686 mm)
30”
(762 mm)
33”
(838 mm)
39”
(991 mm)
B
16-1/2”
(419 mm)
20-1/4”
(514 mm)
26-1/4”
(667 mm)
32”
(813 mm)
43-1/2”
(1105 mm)
50-1/2”
(1383 mm)
54-1/4”
(1378 mm)
60”
(1524 mm)
65-3/4”
(1670 mm)
77-1/2”
(1969 mm)
A
10”
(254 mm)
12-3/4”
(324 mm)
17”
(432 mm)
21-1/4”
(540 mm)
29-3/4”
(755 mm)
34-11/32”
(872 mm)
37-5/32”
(949 mm)
41-13/32”
(1052 mm)
45-21/32”
(1160 mm)
54-1/8”
(1375 mm)
B
17-9/16”
(446 mm)
20-7/16”
(519 mm)
24-5/8”
(625 mm)
28-7/8”
(733mm)
37-3/8”
(949 mm)
42”
(1067 mm)
44-3/4”
(1137 mm)
49”
(1245 mm)
59-9/32”
(1353 mm)
61-3/4”
(1568 mm)
30º
45º
Canada
Only
Chimney
*
Elbow
Offset &
Height
30º
One Length Between Elbows
Two Lengths Between Elbows
---
12”
18”
36”
48”
---
12” & 48”
18” & 48”
36” & 48”
48” & 48”
A
-------
5-1/2”
(140 mm)
7”
(178 mm)
11-1/2”
(292 mm)
14-3/4”
(375 mm)
-------
17-1/2”
(445 mm)
19”
(483 mm)
23-5/8”
(600 mm)
26-3/4”
(679 mm)
B
-------
32-1/4”
(819 mm)
38”
(965 mm)
55-1/2”
(1410 mm)
67”
(1702 mm)
-------
77-1/8”
(1959 mm)
82-7/8”
(2105 mm)
100-1/4”
(2318 mm)
111-1/8”
(2823 mm)
A
-------
10-1/2”
(267 mm)
13-1/2”
(343 mm)
22-1/2”
(543 mm)
28-1/2”
(724 mm)
-------
33-3/4”
(857 mm)
36-3/4”
(933 mm)
45-3/4”
(1162 mm)
51-3/4”
(1314 mm)
B
-------
30-1/8”
(765 mm)
35-3/8”
(899 mm)
51”
(1295 mm)
61-3/8”
(1559 mm)
-------
70-1/2”
(1791 mm)
75-5/8”
(1921 mm)
91-1/4”
(2318 mm)
101-5/8”
(2581 mm)
15º
ACBI
7”
Two Lengths Between Elbows
8”
15º
GX
S2100+
HT6000+
7”
Horizontal Offset
NOTE: With the ACBI chimney*, a starting length of 6” high must be used on top of the fireplace before installing an elbow.
Figure 32
22
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
*Available from Security Chimneys®
OFFSET CHIMNEY INSTALLATION *
Straps
Support
Straps
Chimney ACBI
ACBI Starter Section
NOTE: This illustration is not to scale. It represents
how the chimney must be supported. A 30 degree
offset only is allowed in the USA and a 45 degree
maximum offset is allowed in Canada.
Figure 33
OFFSET CHIMNEY INSTALLATION WITH WALL PENETRATION *
Rain Cap
Collar
Roof Support
Roof Flashing
Outside Wall
Offset Support
Framing
2” x 3”
Insulated Wall
Radiation Shield
NOTE: In cold areas it is recommended to
protect the chimney in a insulated chase.
Figure 34
23
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
*Available from Security Chimneys®
ANGLED WALL RADIATION SHIELD *
(XRSMI30 and AC10RSMI30)
For roof support installation, refer to the instructions provided with the
support.
When traversing a combustible wall with the chimney at a 30º or 45º
angle, an angled firestop or wall radiation shield must be installed. Only
one is required.
UNIVERSAL OFFSET SUPPORT*
NOTE: 45º angle for Canada only (XRSMI45*).
In cold climate locations (climates where temperatures will fall below 32º
F / 0º C), we recommend that you use the insulated wall radiation shield
since it will maintain the home’s thermal barrier.
This support is used to support the chimney above an offset. When
the chimney offset is used to traverse a wall this support may be used
on the wall to support the chimney. The maximum heights are given in
Table 6. For offset support installation, refer to the instructions provided
with the support.
CHIMNEY*
XRSMI30 and AC10RSMI30
(XRSMI45 - Canada Only)
Chimney Model (7” dia).*
Angle
Hole Size
Secure Temp® S2100+
Nova Temp® HT6000+
Secure Temp GX (US only)
30º
15” x 38-1/4”
(380 mm x 972 mm)
45º
Secure Temp S2100+
Nova Temp HT6000+
Canada only
ACBI
30º
15” x 25-7/8”
(380 mm x 657 mm)
17 x 42-1/2”
(432 mm x 1080 mm)
Table 5
7” Diameter
Offset Support
Roof Support
Secure Temp S2100+
Nova Temp HT6000+
Secure Temp GX
16 feet (5.49 m)
18 feet (6.1 m)
ACBI
40 feet (12.19 m)
50 feet (15.20 m)
Table 6
CHIMNEY CHASE AND MULTIPLE TERMINATIONS
For the purpose of this manual, a chimney chase is considered a part of
the chimney system rather than part of a building. The termination must
be placed a minimum of 18” (460 mm) above the chase.
Insulated Wall
For installations where more than one chimney is located in the same
chase or within the same area, we suggest that their terminations be
separated by at least 16” (410 mm) horizontally, and 18” (460 mm) vertically. This separation is to prevent smoke migrating from one chimney
to another (see Figure 36).
Drywall
18” (460 mm)
Figure 35
MAXIMUM HEIGHT OF
SUPPORTED CHIMNEY
18” (460 mm)
Insulated Wall
Radiation Shield*
16” (410 mm)
16” (410 mm)
18” (460 mm)
CHIMNEY SUPPORT INSTALLATION
Universal Roof Support*
When installing a support, slightly lift the chimney system so the weight
will lie on the support, not on the fireplace to reduce expansion noises.
This support has three possible uses:
1. For Secure Temp® S2100+* / Nova Temp® HT6000+* / Secure Temp
GX*, it must be used on a roof to support the chimney.
2.It may be used on a floor, ceiling or roof above an offset to support
the chimney above the offset.
3. It may be used on a floor, ceiling or roof as a supplementary support
when the chimney height exceeds 15 feet (4.6 m).
Figure 36
Table 6 gives maximum height of supported chimney.
NOTE: For the ACBI chimney, a support section (ACBI7SL*) must be used
every 30 feet (9m) or an universal support every 20 feet (6m) instead of
the universal roof support (ST*).
24
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
*Available from Security Chimneys®
INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION
Follow these steps:
WARNING: Before starting the installation, the masonry chimney must
be inspected by a qualified chimney sweep.
1-Position the fireplace in its location. Temporarily install the S2100+
elbow* on the top of the fireplace and, using a level, mark with an oval
the location where the flue liner will enter the masonry chimney.
2-In the middle of the oval, drill a hole in the masonry chimney at 30º.
3-Increase the size of the hole until a 30º Tubinox* liner elbow can be
easily slipped through.
4-Slide the liner down from the top of the masonry chimney until you
reach the hole level.
5-Slip through the hole a 30º liner elbow and connect it to the liner.
6-Add a small liner section to the liner elbow which will allow the liner to
extend at least 12” (measured at the top of the liner) from the masonry
chimney.
7-Seal the opening around the liner with high temperature refractory
cement.
8-The next steps must be done in the following order:
The following requirements must be respected:
1. The chimney must be absolutely clear of any soot residue or creosote.
Check for cracks, loose or missing bricks that could inhibit correct
installation of the liner.
2. The clearance to combustible must be a minimum of 1” between the
outside of the masonry and any wood framing or loose insulation.
3.The chimney must be built in accordance with the current building
code.
4. No other appliance can be connected to the same chimney.
5. The clearances to combustible for the BISTMA30* connectors are 2”
on the side and bottom and 16” at the top.
6. The connector parts are not necessary if the connection between the
insulated length and the stainless steel liner is done within the masonry
chimney.
Installation:
The chimney must be relined with a stainless steel liner model Tubinox®*
or Projet® SS* of the same diameter as the outlet of the fireplace. If a
stainless steel liner is used, see note below**.
For connection at 30º angle, a special connector (BISTMA30*) must be
used to connect the liner to the insulated chimney.
* IMPORTANT NOTE - The use of a 45º connector (BISTMA*) is approved for use in Canada ONLY. Installations in the USA must use
the 30º connector (BISTMA30*).
brand rigid stainless liner or stainless flex may be substituted but
** Alternate
must be listed to UL-1777 for US application and ULC-S635 for existing
See typical installation illustrated below.
A. Select the S2100+ length* that will fit between the elbow and the liner
so that it will slide at least 2” over the liner section (You may need to
cut the liner for a better fit).
B.Take that section and the BISTMA30* cover and slide it over the liner.
Make sure you have enough opening to be able to install the S2100+
elbow* without difficulty.
C.Install the 30º elbow on the fireplace.
D.Slide the length section back down on the elbow and twist lock the
two together.
E. Pull the cover down over the length and install the insulation pad over
the liner; be careful to cover the liner completely.
F. Slide back the cover over the insulation and fix it in place using the 3
metal screws supplied.
masonry or ULC-S640M for new masonry applications in Canada. The steel
rigid or flex liner must be rated at 2100º F (1100º C).
1” Clearance
High-Temp.
Cement
Insulation Pad and
Cover (BISTMA* or
BISTMA30*)
* S2100+ / GX
Insulated
Elbow*
Firestop
Tubinox* or Projet SS*
Stainless Steel Liner **
3 Screws
Tubinox* or Projet SS*
Liner Must Slide at Least 2”
Inside Length **
Insulated
Length
6’ 8”
Masonry Chimney,
New or Existing
Figure 37
25
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
*Available from Security Chimneys®
OPTIONAL INSTALLATION ACCESSORIES
Installation Accessories
Description
Fireplace Kits
Cat./Part No.
Description
WCT6940WS Facade Black, WCT6940-FAC-BLK
F2853
WCT6940WS Facade Hammered Steel, WCT6940-FAC-HMRD
F2854
Central Forced Air Kit, Central forced air kit including: blower
(BISZY), flex adaptor (BISAF), 2 clamps, variable speed
control (VRUW), thermo-disk (VTU), fan to flexible pipe
adapter (BISAVF), back draft damper (BISBD), aluminium
tape, BISFWK-1
BISFWK-1
WCT6940WS Doors Black, WCT6940-DOOR-BLK
F2857
Flexible pipe 5” I.D. x 15 ft. Long, 5FLEX15
5FLEX15
WCT6940WS Doors Hammered Steel, WCT6940-DOOR-HMRD
F2858
Flexible pipe 5” I.D. x 30 ft. Long, 5FLEX25
5FLEX25
Heating and cooling thermostat, 24V, HCTW
HCTW
Facades (Required - Order Separately) *
Central Forced Air Kit Accessories u
Doors - (Required - Order Separately) *
Outside Air Kit (included with fireplace)
Outside Air Coupler To Connect Outside Air (UZI) To Fireplace,
UZIAD
Outside Air Ducting - includes 4” insulated flex x 10’ long, UZI
UZIAD
UZI
Gravity Kit
Gravity kit: Complete double duct system includes: 2 elbows 90º,
2 telescopic lengths, 2 grill supports and 2 black grills, 2 fireplace
adaptors. , 7B30ZK-1
H8947
Gravity Kit Accessories
Elbow 90º, 8” dia., 7B26ZE90
H8948
Elbow 45º, 8” dia., 7B26ZE45
H8949
Telescopic length, 8” dia. (15” to 26”), 7B26ZLA
H8950
Adjustable length 8” dia (2” - 5”), 7B26ZL2A
H8951
Length two (2) feet, 8KL2
H8954
Length one (1) feet, 8KL1
H8953
Wall radiation shield, 8” I.D., 7B26ZR
H8952
* Compatible with catalytic models only.
26
Cat./Part No.
u
Not tested under EPA certification. If installed, this appliance no
longer qualifies for EPA certification. Check with local authorities
having jurisdiction for requirements in your area.
SPECIFICATIONS
REPLACEMENT PARTS LIST
WCT6940WS - Replacement Parts
Description
Cat./Part No.
Cat. No.
Model
F2846
WCT6940WS
Fireplace Blower
UZY5
Blower Motor Speed Control
VRUW
Model
Emission Rate
Heat Output
Efficiency
VTU
WCT6940WS
1.3 g/hr
11,500-40,000 btu/hr
70%
Snap Disc, Blower
Refractory Baffle Kit
F3017
Top Hearth Insulation
PR-ISO2521
Front Refractory Bricks
PR-SR2421
Back Refractory Brick
PR-SR2415
Right Side Refractory Bricks - Back
PR-SR2417
Right Side Refractory Bricks - Front
PR-SR2419
Left Side Refractory Bricks - Back
PR-SR2416
Left Side Refractory Bricks - Front
PR-SR2418
Bottom Refractory ME CAT
F3020
Thermopile, gauge and label replacement
J8004
Catalytic Combustor with Gasket
F3015
Complete Catalytic Combustor Assembly
F3016
Burn Tube Kit (3)
F3018
Tube, Air 3/4 X 24 1/8 91TR 2L
F3019
Wooden Handle, Bypass
PR-SR2072
Wooden Door Handle
PR-SR1787
Door Latch (top and bottom)
PR-SR2543
Hinge Assembly, Fireplace and Door
PR-SR1800T
Decorative Screw Caps, Black (2)
PR-SACMEFBK
Decorative Screw Caps, Brushed Nickel (2)
PR-SACMEFBN
Ceramic Glass Left
PR-SR2356G
Ceramic Glass Right
PR-SR2356D
Log Retainers (2)
PR-B2CH
Around the Glass Gasket (61-3/4”)
PR-SR1685C
On the Door Frame Gasket (48-3/8”)
PR-SR1823I
Between the Doors Gasket (17-5/8”)
PR-SR1823J
Touch-up Paint, Aerosol, Black Metallic SBMB6309
H8159
Touch-up Paint, Charcoal (for hammered steel facade)
PR-P6201
Outside Air Coupler For AC Chimney 4” ID, UACZI
H3274
Outside Air Coupler To Connect Outside Air (UZI) To
Fireplace, UZIAD
UZIAD
Blower 250 CFM for central forced air kit, BISZY
BISZY
Blower variable speed control with decorative wall
plate for (BISZY), VRUW
VRUW
Thermo-disk, on/off blower control (for BISZY), VTU
VTU
Blower to flexible pipe adaptor, BISAVF
BISAVF
Backdraft damper, BISBD
BISBD
Fireplace to Flex adaptor and 2 clamps, BISAF
BISAF
Product Reference Information
Weight
520 lbs
Height
49-3/8”
Width
46-1/4”
Depth
27”
Firebox W x H x D
measured in front
31” x 14-1/2” x 14”
Chimney weight Secure Temp® GX (7” dia)
Chimney weight - ACBI
9.5 lb per linear foot
3.75 lb per linear foot
CLEARANCE TO COMBUSTIBLES
The following clearances meet the minimum requirements for a safe
installation:
Side wall (fireplace front): 24” (457 mm) measured from the fireplace
side.
Ceiling: 6’ 8” (2,032 mm) measured from the base of the fireplace
Fireplace enclosure:
Bottom:0” to Non-combustible floor
Side:0” to spacer
Back:0” to spacer
Top: Do not fill the space above the fireplace with any
material (Except the wood framing. See Figure 10)
Chimney: 2” (50 mm), except for through ceiling application, ACBI
chimney, 1’’ (25 mm) clearance.
Mantel: 56” (1422 mm) measured from the base of the fireplace.
Contact an IHP dealer to obtain any of these parts. Never use substitute
materials not approved by IHP. Use of non-approved parts can result
in poor performance and safety hazards.
27
SECURITY CHIMNEYS® AND DURA VENT® - PARTS AND COMPONENTS
The components listed below must be ordered from Security Chimneys® or DuraVent®. Contact the chimney manufacturer Distributor or Dealer for ordering information.
Security Chimneys®
2125 Monterey, Laval, Quebec
Canada, H7L 3T6
securitychimneys.com
450-973-9999
1-800-361-4909 (USA)
1-800-667-3387 (Canada)
Secure Temp® GX - 2” Insulated Galvanized Chimney System
(Recommended Insulated System)
Galvanized (7” ID and 11” OD) U.S.A. ONLY
Description
Cat./Part No.
Lengths and Misc. Chimney Components
Length 8”, 7GXL8
7GXL8
Length 12”, 7GXL12
7GXL12
Length 18”, 7GXL18
7GXL18
Length 24”, 7GXL24
7GXL24
Length 24” (stainless steel exterior flue), 7XL24
Length 36”, 7GXL36
7XL24
Length 48”, 7GXL48
7XL36
7GXL48
Length 48” (stainless steel exterior flue), 7XL48
7XL48
15º Elbow, 7GXE15
7GXE15
30º Elbow, 7GXE30
7GXE30
Rain Termination Cap, 7CC (stainless steel)
7CC
Wall Band, XBM
XBM
Supports
Offset Support, XSO
XSO
Roof / Floor support, XST
XST
Roof Brace, XBS2
XBS2
Roof Flashings
Roof Flashing, Flat (includes spacer and collar), 7XF
7XF
Roof Flashing, Adjustable (5º to 30º) (includes spacer
and collar), 7XFA
7XFA
Roof Flashing, Adjustable (30º to 45º) (includes spacer
and collar), 7XFB
7XFB
Storm Collar (spacer included), 7XFC
7XFC
Firestops and Braces
Firestop, 7XBF
Radiation shield, 7XRS
Insulated attic radiation shield, 7XRSA
30º Insulated wall radiation shield, 7XRSMI30
28
1-800-835-4429
DuraVent® Model DuraPlus® HTC* 7” Diameter Chimney System
DuraPlus® HTC is a 2” insulated double wall chimney system.
Listed to: UL 103HT (United States), and ULC S629 (Canada)
Description
Part/Cat. No.
7” Diameter DuraPlus HTC Adaptor
®
7” DuraPlus HTC Adaptor - Adapts flue outlet to first chimney section (required when using DuraPlus HTC chimney)
7HTC-S21
*To use DuraPlus HTC chimney on this appliance, attach the HTC adaptor
(7HTC-S21) to the flue collar on this appliance, then continue to assemble
the rest of the HTC chimney components per the instructions provided by the
chimney manufacturer.
7GXL36
Length 36” (stainless steel exterior flue), 7XL36
Wall Band, XBM
M&G DuraVent®
877 Cotting Court, Vacaville,
California, 95688
duravent.com
7XBF
7XRS
7XRSA2
7XRSMI30
XBM
Fireplace Model WCT6940WS - Approved Venting Components manufactured by Security Chimneys® or DuraVent®.
• 7” diameter chimney - ACBI (air cooled), Secure Temp® GX (U.S.
only), Secure Temp S-2100+ (or Nova Temp® HT6000+), or DuraVent®
DuraPlus® HTC.
• 7” diameter chimney for relining masonry chimneys - Tubinox®
chimney (or Projet® SS), 7” diameter with adaptor for installation in
a masonry chimney.
NOTES:
j
Nova Temp HT6000+ is equivalent to S-2100+
k a. Chimney Adaptor (S-2100+ / HT6000+) for CANADA ONLY - If you want to
install S-2100+ / HT6000+ chimney, an adaptor is available (7UCA).
b. Chimney Adaptor (DuraPlus HTC) - If you want to install DuraPlus HTC
chimney, an adaptor is available (7HTC-S21).
l
ACBI Chimney is NOT recommended at elevations above 4,000 feet or in cold
climates (climates where temperatures will fall below 32° F / 0° C). When using
ACBI chimney, an ACBI7SB starter section must be used before installing an
elbow. When an offset is needed immediately off the top of the fireplace, an
elbow starter section (ACBI7SB30) is available.
SECURITY CHIMNEYS® - PARTS AND COMPONENTS LISTS
The components listed below must be ordered from Security Chimneys®. Contact your Security Chimneys Distributor or Dealer
for ordering information.
Security Chimneys®
2125 Monterey, Laval, Quebec
Canada, H7L 3T6
securitychimneys.com
450-973-9999
1-800-361-4909 (USA)
1-800-667-3387 (Canada)
ACBI Chimney*
(7” I.D., 13” O.D. AC - Air Cooled)
* AC Chimney is NOT recommended at elevations above 4,000 feet or in cold climates
(climates where temperatures will fall below 32° F / 0° C).
Description
Cat./Part No.
One of the following adaptors is required
if installing an AC chimney system
Tubinox® LL Chimney Lining System **
Rigid Stainless Steel Liner For Relining A Masonry Chimney, 7” Diameter
Listed to ULC-S635M, UL-1777 and ULC-S640M at 2100º F
Description
7LL6
12” Length, 7” Dia., 7LL12
7LL12
24” Length, 7” Dia., 7LL24
7LL24
36” Length, 7” Dia., 7LL36
7LL36
48” Length, 7” Dia., 7LL48
7LL48
Adjustable Length (7” to 11”), 7” Dia., 7L7A
7L7A
Split Base Tee, 7” Dia., 7LT
Starter Section w/ air intake, 7” Dia., ACBI7SB
ACBI7SB
Offset Starter Section 30º, 7” Dia., ACBI7SB30
ACBI7SB30
Cat./Part No.
6” Length, 7” Dia., 7LL6
7LT
Tee Cap, 7” Dia., 7TCS
7TCS
Twist Lock Tee Cap, 7” Dia., 7LTC
7LTC
The following outside air kit is required if installing an AC chimney system
Elbow 30º, 7” Dia., 7LE30
7LE30
Outside Air Kit (Chimney) (4” ID Flex X 10’ Long, Insulation, Outside Register And Coupling), ACZI
Elbow 45º, 7” Dia., 7LE45
7LE45
Elbow 90º, 7” Dia., 7LE90
7LE90
Rain Termination Cap (regular), 7” Dia., 7LCS
7LCS
Rain Termination Cap (deluxe), 7” Dia., 7LCC
7LCC
ACZI
Lengths and Misc. Chimney Components
12” Length, 7” Dia., ACBI7L12
ACBI7L12
18” Length, 7” Dia., ACBI7L18
ACBI7L18
36” Length, 7” Dia., ACBI7L36
ACBI7L36
Top Support, Part# 7LST
7LST
48” Length, 7” Dia., ACBI7L48
ACBI7L48
Support Assembly, 7LSA
7LSA
15º Elbow, 7” Dia., ACBI7E15
ACBI7E15
Interior Support, Part# 7LSB
30º Elbow, 7” Dia., ACBI7E30
ACBI7E30
Adaptor Flexible Pipe (male), 7LAAM
Rain Termination Cap (regular), 7” Dia., ACBI7CPR
ACBI7CPR
Adaptor Flexible Pipe (female), 7LAAF
Spark Arrester Screen (universal spark arrester band), PE
Wall Band, XBM
PE
XBM
7LSB
7LAAM
7LAAF
Stainless Steel Flex - five (5) feet Long, 7LLFLEX
7LLFLEX
Adj. Insulated Wall Radiation Shield 6” to 12”, 7LRSMI
7LRSMI
Adaptors to Masonry Chimney
Supports
Support section (10” long), ACBI7SL
ACBI7SL
Universal support, AC10SU
AC10SU
Roof Flashings
Flat roof flashing (includes spacer and collar), ACBI7FR
Supports
ACBI7FR
Roof Flashing, Adjustable, 5º - 30º (includes spacer and
collar), ACBI7FAR
ACBI7FAR
Roof Flashing, Adjustable, 30º - 45º (includes spacer
and collar), ACBI7FBR
ACBI7FBR
Misc.
Masonry Chimney Adaptor, 45º, BISUMA
(for use with Tubinox liner) CANADA ONLY
BISUMA
Masonry Chimney Adaptor, 30º, BISTMA30
(for use with Tubinox liner)
BISTMA30
brand rigid stainless liner or stainless flex may be substituted but
** Alternate
must be listed to UL-1777 for US application and ULC-S635 for existing
masonry or ULC-S640M for new masonry applications in Canada. The steel
rigid or flex liner must be rated at 2100º F (1100º C).
Gravity Kit Accessories
Elbow 90º, 8” dia., 7B26ZE90
7B26ZE90
Firestop, ACBI7BF
ACBI7BF
Elbow 45º, 8” dia., 7B26ZE45
7B26ZE45
Radiation Shield, ACBI7RS
ACBI7RS
Telescopic length, 8” dia. (15” to 26”), 7B26ZE45
7B26ZE45
Attic Radiation Shield, ACBI7RSA
ACBI7RSA
Adjustable length 8” dia (2” - 5”), 7B26ZE45
7B26ZE45
ACBI7RST
Wall radiation shield, 8” I.D., 7B26ZR
7B26ZR
Black grill with support, 7B30ZO
7B30ZO
Brass grill (for 7B30ZK), 7B30ZGB
7B30ZGB
Telescopic Attic Radiation Shield, ACBI7RST
Insulated Wall Radiation Shield 30º, AC10RSMI30
Storm Collar, AC10FC
AC10RSMI30
AC10FC
Length one (1) feet, 8KL1
8KL1
Length two (2) feet, 8KL2
8KL2
Length three (3) feet, 8KL3
8KL3
Length four (4) feet, 8KL4
8KL4
Length five (5) feet, 8KL5
8KL5
29
NOTES
30
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products
Superior® Brand Wood-Burning Fireplace
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior® Brand wood burning fireplace ("Product") to be free from defects in materials and
workmanship at the time of manufacture. The Product body, firebox and ceramic glass carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty
against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited
Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement
is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing
labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this
20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six
months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the
date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be
provided. The Product body and firebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components, paint and applied stains are
excluded from this 20 Year Limited Warranty. The following do not carry a 20 Year Limited Warranty but are warranted as follows:
Air tubes, baffles and brick retainers – Repair or replacement for one year from the date of installation
Cast iron parts – Replacement for one year from date of installation
Catalyst – Carries a separate warranty. Refer to the warranty certificate provided for that part
Electrical components – Repair or replacement for one year from the date of installation
Fireplace screens, refractory and side shields (metal or refractory) – Repair or replacement for two years from date of installation. Excludes hairline cracks.
Fuel grates –These parts are considered consumable accessories and therefore are not warranted, with the exception of defects in material or workmanship which
are covered for 90 days from the date of installation
Gaskets – Replacement for one year from date of installation
Gold & nickel plating – Replacement for two years from date of installation. Excludes tarnishing
Optional glass doors – Repair or replacement for 90 days from the date of installation
Refractory & screens – Replacement for two years from date of installation. Excludes hairline cracks
Removable air tubes – Repair or replacement for seven years from date of installation. IHP prevailing labor rates for years one through five.
Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component.
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or
unauthorized alteration or repair of the Product affecting its stability or performance. (The Product must be subject to normal use with approved fuels listed in the Operation
Manual provided with the product. This includes burning such fireplace fuels as wood and natural or propane gas. Fuel products with abnormal burning characteristics,
including but not limited to fuel such as driftwood, coal or plywood and wood products using a binder may burn at excessive temperatures and may cause damage to the
Product or may cause it to function improperly.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with
the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
Coverage of this 20 Year Limited Warranty is conditional upon use of an adequate fuel grate on factory-built fireplaces only, when applicable.
IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative air pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for smoking conditions caused by
inadequate chimney height, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions. Certain IHP Products are listed for use with
Security Chimneys International, Ltd. or IHP chimney systems only. Use of chimney components other than that specified in the Product manual will void the Product warranty.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not
manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any
malfunction or defect in equipment are not covered by this 20 Year Limited Warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking
IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or
in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after
replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular
use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces
do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year
Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/
distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP
Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products
P/N 900224-00, Rev. A 10/2015
Innovative Hearth Products
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
31
WARRANTY
Normally, all parts should be ordered through your IHP distributor or
dealer. Parts will be shipped at prevailing prices at time of order.
Your fireplace is covered by a limited warranty. Please read the warranty
to be familiar with its coverage.
Retain this manual. File it with your other documents for future reference.
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information
about your fireplace. Please contact your IHP dealer for any questions
or concerns.
REPLACEMENT PARTS
See Page 24 for a complete replacement parts list. Use only parts supplied from the manufacturer.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any questions concerning the
installation or application of this system, please contact your dealer.
IHP
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
Visit us at SuperiorFireplaces.us.com
Model Number______________________________________________________
Serial Number______________________________________________________
Date Installed_______________________________________________________
Dealer’s Name______________________________________________________
Dealer’s Phone Number_______________________________________________
IHP reserves the right to make changes at any time, without notice, in design, materials,
specifications, and prices, and also to discontinue colors, styles, and products. Consult your
local distributor for fireplace code information.
Printed in U.S.A. © 2016 Innovative Hearth Products
32
P/N 900790-00 REV. D 06/2017
P900790-00
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

advertisement

Key Features

  • Energy efficient
  • Heat circulating
  • Closed combustion
  • EPA Certified
  • Catalytic combustor
  • Large heat output

Related manuals

Frequently Answers and Questions

What are the recommended fuels for this fireplace?
This fireplace is designed to burn dry seasoned natural wood only. Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refueling.
What are some prohibited fuels for this fireplace?
Do not burn treated wood, charcoal, coal, trash, cardboard, driftwood, woods dipped in tar, Christmas tree greens, pitch, pine tar, creosote, chemical chimney cleaners, flame colorants, polystyrene packaging, wood products with synthetic binders (e.g. plywood).
How do I properly start and maintain a fire in this fireplace?
Place crumpled up balls of newspaper in the firebox, place kindling on top, light the paper. Once the kindling fire is well established, cord wood can be added. Close the door and maintain an accelerated combustion air set up in order to achieve combustor light-off conditions.
How do I refuel the fireplace?
To refuel the fireplace at the end of a burn cycle when only hot embers remain and flames are gone, open the bypass and air controls fully, completely open the primary air control, open the doors about 1” and wait 5 seconds until the air flow has stabilized. Then open the doors completely, put the logs in and close the doors.
What should I do if my fireplace is smoking?
Check if the doors are partially opened, if there is negative pressure in the house, if fans are operating, if the wood is wet, if the chimney is dirty or blocked, if the chimney is not long enough, if there is poor chimney draft, if the blower is operating.
Download PDF

advertisement