User manual | Mahindra 595 DI Turbo Tractor Parts Catalogue

Part No. 0000MDIPC01, Edition 1, 31st May'12

ENGINE

Engine

2

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

006002860B91

006002865B91

ENGINE 595 DI Turbo Non CRPTO (BS - III)

ENGINE 595 DI Turbo CRPTO (BS - III)

1

1

005554123R91 ENGINE 575 DI (BS - III) - Red Painted 1

006007632B91 * ENGINE 575 DI (BSIII) Inline - Grey Painted 1 - - A/204/F09/37

006003620A91 ENGINE 575 DI Rotary (BS - III) - Red Painted 1

006007633B91

006002232A91

* ENGINE Assy. 575DI BSIII (Rotary Pump) - Grey Painted 1 - - A/204/F09/37

ENGINE Assy. 475 DI (BS - III) - Red Painted 1

006007634B91

000021363E07

* ENGINE Assy. 475 DI BSIII - Grey Painted 1 - - A/204/F09/37

ENGINE 275 DI ( TU Series ) (BS - III) - Red Painted - 1 -

006007635B91

005554122R91

* ENGINE Assy. 275 DI (TU Series) BSIII - Grey Painted - 1 - A/204/F09/37

ENGINE 275 DI (BS - III) - Red Painted - 1 -

006007636B91

005554121R91

* ENGINE Assy. 275 DI BSIII - Grey Painted - 1 - A/204/F09/37

ENGINE 265 DI (BS - III) - Red Painted - 1 -

006007637B91 * ENGINE Assy. 265 DI BSIII - Grey Painted - 1 - A/204/F09/37

ENG255DILS ENGINE 255 LS Yuvraj DI (BS - III) - - 1 A/206/F09/45

ENG245DIBP ENGINE 245 DI (BS - III) - - 1

ENG235DIBP

005554116R91

ENGINE 235 DI (BS - III)

ENGINE 225 DI (BS - II)

-

-

-

-

-

-

Engine

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

MAJOR CRANKCASE ASSEMBLY (HALF ENGINE)

006002866B91

006003623A91

005554130R91

MAJOR Crankcase Assembly 595 DI Turbo (BS - III)

MAJOR Crankcase Assembly 575 DI Rotary (BS - III) Red

MAJOR Crankcase Assembly 575 DI

1

1 -

(BSIII) - Red 1 - -

-

006007639B91 * MAJOR CRANKCASE Assy. 575DI (Rotary Pump) BSIII - Grey 1 - - A/204/F09/37

006007641B91 * MAJOR CRANKCASE Assy. 575DI (Inline Pump) BSIII - Grey 1 - - A/204/F09/37

006002233A91 MAJOR Crankcase Assembly 475 DI (BS - III) Red 1

006007640B91 * MAJOR CRANKCASE Assy. 475DI BSIII - Grey Painted 1 - - A/204/F09/37

000021542E07 MAJOR Crankcase Assembly 275 DI (TU Series)(BSIII) - Red 1 -

006007644B91 * MAJOR CRANKCASE Assy. 275DI (TU Series) BSIII - Grey - 1 - A/204/F09/37

005554129R91 MAJOR Crankcase Assembly 275 DI (BSIII) - Red - 1 -

006007645B91 * MAJOR CRANKCASE Assy. 275DI BSIII - Grey Painted - 1 - A/204/F09/37

005554128R91

006007643B91

MAJOR Crankcase Assembly 265 DI (BS - III) Red - 1 -

* MAJOR CRANKCASE Assy. 265DI BSIII - Grey Painted - 1 - A/204/F09/37

006004662H91

006002244A91

006006058H91

MAJOR Crankcase Assembly 245 DI (BS - III)

MAJOR Crankcase Assembly 255 DI Yuvraj (BS - III)

MAJOR Crankcase Assembly 235 DI (BS - III) - - -

-

-

-

1

1 A/137/F05/31

* Parts Not Illustrated /

◆ Alternate Part Number

2a

Engine

PART NUMBER

005556878R91

005556880R91

REF.

DESCRIPTION OF PART

KIT Piston, Sleeve & Ring Assembly - IPL

KIT Piston, Sleeve & Ring Assembly - ESCORT

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

BSII MAJOR REPAIR KIT

005555533R9

4 * KIT Repair Major (for 4 DI) (BS - II) - Single Groove 1 - - IPL Piston

006000068R92 ◆ KIT MAJOR Repair

(For 4DI BSII) - Single Groove 1 - - Mahle Piston

005555532R9

4 * KIT Repair Major (for 3 DI) (BS - II) - Single Groove - 1 - IPL Piston

006000067R9

2 ◆

KIT MAJOR Repair

(for 3DI BSII) - Single Groove - 1 - Mahle Piston

BSIII MAJOR REPAIR KIT

005555535R93

006000074R91

*

◆

KIT Engine Repair 4DI BSIII - Multi Groove 1 - -

KIT Engine Repair

4DI BSIII - Multi Groove - Mahle 1 - -

KIT MAJOR Repair

4DI BSIII - Multi Groove - FMGIL 1 - - A/215/F10/19

006011639B91 ◆

005555534R93

006000073R91

* KIT Engine Repair

3DI BSIII - Multi Groove - 1 -

KIT Engine Repair

3DI BSIII - Multi Groove - Mahle - 1 -

006011644B91 ◆ KIT MAJOR Repair

3DI BSIII - Multi Groove - FMGIL - 1 - A/215/F10/19

005552353R91

* KIT Repair Major (for 2 DI) - 225 DI / 255 DI Old - - 1

006011645B91

◆

◆ KIT MAJOR Repair

- 2DI BSIII - Multi Groove - FMGIL - - 1 A/215/F10/19

KIT Major Repair Comprising of :

4 3 2 IPL Piston

006011637B91 KIT Piston, Sleeve & Ring Assembly - FMGIL 4 3 2 A/215/F10/19

005553031R91 SET Camshaft Bushes 1 1 1

006015537B91 SET of Valves Inlet/Exhaust - Multi Groove 4 3 2

005555185R91 SET Valve Inlet/Exhaust

- Single Groove 4 3 2

005550574R91 PACKAGE Engine Gasket 1 1 1

005550349R91

006001625R91

SEAL Valve Stem

OIL Seal Rear Crankshaft

8

-

6

-

4

1

006002830A1

005556721R91

006002829A1

005551140R1

PTSE Material

OIL Seal Crankcase Cover

PTSE Material

GUIDE ValveStem

1

1

1

8

1

1

1

6

1

1

1

4

003047230R1

000172578

000022237RD

005557570R1

005557837R91

005557838R91

SCREW

PLUG

BUSH Connecting Rod Assembly

SPRING Valve Outer

KIT Repair Minor (for 3 DI) (BS - II) & (BS - III)

KIT Repair Minor (for 4 DI) (BS - II) & (BS - III)

KIT Repair Minor (for 2 DI) - 225 DI / 255 DI (BS - II)

KIT Minor Repair Comprising of

2

1

4

8

-

1

-

2

1

3

6

1

-

-

2

1

2

4

-

-

1

005551030R91

005555531R1

000022039RD

005551064R1

005554767R1

005554163R1

005551065R1

005554768R1

RING Set Piston

SLEEVE Cylinder

GASKET Cylinder Head


4

4

1

-

3

3

-

1

2

2

-

-



3

Engine

PART NUMBER REF.

DESCRIPTION OF PART

005551066R1

005557179R1

005550502R1

005558410R1


GASKET Valve Housing Cover



000704165R2

000704165R2

GASKET Exhaust Manifold


000704165R2 GASKET Exhaust Manifold -

006001381B1 GASKET Intake Manifold 1

000015448RD GASKET Intake Manifold

2

-

-

QUANTITY

4DI 3DI 2DI

-

-

-

1

-

-

-

1 -

1

1

-

-

2

-

-

-

2

-

REVISION / REMARKS

A/84/F02/32

A/84/F02/32

- - A/190/F08/45

1

000015417RD

005557832R1

005557832R1

000015498RD

001231297R2

005553024R1

005550574R91

005550575R92

005550576R92

GASKET Intake Manifold

GASKET Crankcase Oil Pan



RING Packing

RING Packing

PACKAGE Gasket (Engine) Cpte.


-

1

-

-

4

4

1

-

-

-

-

1

-

4

4

-

1

-

1

-

2

2

-

-

-

1

1

E/56/F02/05

A/84/F02/32

005557179R1

005550502R1

005558410R1

000022023RD

000015448RD

000015417RD

000022039RD


Comprising of








1

-

-

1

-

-

1

-

1

1

-

-

-

-

1

-

-

-

-

-

1 A/84/F02/32

005554163R1

005551066R1

001233545R1

000015490RD

003065125R2

000703816R1

001233546R1

005555211R1

005555212R1

005557831R1

005557832R1

005550577R91

005550579R91



GASKET Thermostat Housing


GASKET Thermostat Housing Cover

GASKET Water Pump

GASKET Crankcase Front Cover

GASKET Crankcase Front Plate



PACKAGE Gasket (Engine) Top Overhaul

PACKAGE Gasket (Engine) Top Overhaul

1

-

-

-

1

1

1

1

1

-

-

-

-

1

1

-

1

1

1

1

-

1

1

-

-

1

-

1

1

1

1

1

-

-

-

1

A/84/F02/32

A/84/F02/32

005553997R91

000022122RD

*

◆

Under Size Crankshaft & Con Rod Bearings Set

Set Bearing Crankshaft Main STD -KOEL - 4 DI

SET Bearing Crankshaft Main STD - 4 DI - (Bimetal)

1

1 -

-

-



4

Engine

PART NUMBER

005554017R91

000015531RD

005554025R91

000015553RD

005553999R91

000022144RD

005554019R91

000015524RD

005554027R91

000015918RD

000022149RD

000015529RD

000015919RD

REF.

*

◆

*

◆

*

◆

*

◆

*

*

*

◆

*

DESCRIPTION OF PART

Set Bearing Crankshaft Main STD -KOEL - 3 DI


SET Bearing Crankshaft Main STD -KOEL - 2 DI


SET BEARING Crankshaft Main 0.25mm - 4 CY - KOEL 1

SET Bearing Crankshaft 0.25mm U/S - 4 DI - (Bimetal) 1

SET Bearing Crankshaft Main 0.010-3 CY - KOEL

SET Bearing Crankshaft 0.25mm U/S - 3 DI - (Bimetal)

SET Bearing Crankshaft Main 0.25mm -2 CY - KOEL -

-

-





QUANTITY

4DI 3DI 2DI

-

-

-

1

1

-

-

1

1

-

-

-

1

-

-

-

-

1

1

1

-

-

-

-

-

1

1

-

-

1

-

-

1

005554001R91

000022145RD

005554021R91

000015525RD

005554029R91

000015920RD

005554003R91

000022150RD

005554023R91

000015530RD

000015921RD

*

◆

*

◆

*

*

◆

*

◆

◆

*

SET Bearing Crankshaft Main 0.5mm -4 CY - KOEL


SET Bearing Crankshaft Main 0.020-3 CY - KOEL




SET Bearing Crankshaft Main 0.76mm - 4 CY - KOEL





1

1

-

-

-

-

-

-

1

1

-

-

-

-

-

1

1

-

1

1

-

-

-

-

1

1

-

-

1

-

-

-

-

REVISION / REMARKS

005554088R91

005554089R91

005554240R91

005554241R91

005554242R91

005554243R91

005553998R91

001231519R91

005554018R91

*

◆

*

*

*

*

Connecting Rod Bearing for Heavy Duty

Crank Pin (Dia. 53.99 mm)

SET Of Conrod Bearing Std - (585 DI/275TU/255 LS Yuvraj) A/R A/R A/R

SET Of Conrod Bearing - LS (Long Stroke) Engine

SET Connecting Rod Bearing 0.25mm U/S

-( 585 DI / 275 TU/ 255 LS Yuvraj)

4

A/R

3

A/R

2

A/R

A/R A/R A/R SET Connecting Rod Bearing 0.38mm U/S

-( 585 DI / 275 TU/ 255 LS Yuvraj)

SET Connecting Rod Bearing - 0.5mm U/S

-( 585 DI / 275 TU/ 255 LS Yuvraj)

A/R A/R A/R

SET Connecting Rod Bearing 0.76mm U/S

-( 585 DI / 275 TU/ 255 LS Yuvraj)

A/R A/R A/R

*

◆

*

Connecting Rod Bearing for Regular Duty

Crank Pin (Dia. 44.462 mm)

SET Bearing Con Rod Std 4-CYLINDER - KOEL

SET Bearing Con Rod Std - 4 DI - (BIMETAL)

SET Bearing Con Rod Std - 3 CY - KOEL

1

1

-

-

-

1

-

1

-


◆ Alternate Part Number / U/S - Under Size

5

Engine

PART NUMBER REF.

DESCRIPTION OF PART

005554026R91

000015908RD

005554000R91

001231520R91

001082408R91

005554020R91

000015533RD

005554028R91

001231521R91

001099287R91

000015521RD

005554002R91

001231522R91

001082410R91

005554022R91

000015532RD

005554030R91

005554004R91

001231523R91

*

◆

*

*

◆

◆

*

◆

*

*

◆

*

◆

◆

*

◆

*

*

◆

SET Bearing Con Rod Std - 2 CY - KOEL

SET Bearing Con Rod Std - 2 CY - (BIMETAL)

SET Bearing Con Rod 0.25mm - 4 CY - KOEL

SET Bearing Con Rod 0.25mm - 4 DI - (BIMETAL)


SET Bearing Con Rod Shel 0.25mm - 3 CY - KOEL

SET Bearing Conrod 0.25mm U/S - 3 DI - (BIMETAL)


SET Bearing Con Rod 0.38mm U/S - 4 DI - (BIMETAL)

SET Bearing Con Rod 0.38mm U/S - 4 DI - (BIMETAL)

SET Bearing Con Rod 0.38mm U/S - 3 DI- (BIMETAL)

SET Bearing Con Rod Shel 0.5mm - 4CY - KOEL




SET Bearing Con Rod 0.5mm U/S - 3 DI- (BIMETAL)




-

-

1

-

1

-

-

1

1

-

-

-

1

-

1

QUANTITY

4DI 3DI 2DI

1

1

-

-

-

-

-

-

-

1

1

-

-

-

1

1

-

-

1

-

1

-

-

-

-

1

-

-

-

1

-

-

1

-

1

-

1

-

-

-

-

REVISION / REMARKS


◆ Alternate Part Number / U/S - Under Size

6

10

8

9

Valve Housing Cover without PCV System

3

5 6 4

10

8

9

7

1

2

PART NUMBER

005557179R1

005550502R1

005554163R1

005558410R1

005556202R91

REF.

2

2

◆

2

3

DESCRIPTION OF PART

GASKET Valve Housing (4DI) (Victor)

GASKET Valve Housing Cover (3DI)

GASKET Valve Housing (2DI)

SUB Assembly Breather Cap Comprising of

QUANTITY

4DI 3DI 2DI

005557148R91

005556203R91

1

1

COVER Cpte. Valve Housing (4DI) (Without PCV)

COVER Cpte. Valve Housing (3DI) (Without PCV)

1

-

-

1

006004148H1 1 COVER Cpte. Valve Housing (2DI) (Without PCV) - - 1

-

-

1

-

-

1

-

1

-

1

-

-

1

1

REVISION / REMARKS

A/84/2/32

A/84/F02/32

005553100R92 4 CAP Oil Filler (Breather Cylinder Head) 1 1 1

006002611F1

005552915R91

005553101R1

5

6

7

TUBE Oil Emanation

CLIP Hose Worm Type (or 1082 169 R92)

SEAL Oil Filler Cap

1

1

2

1

1

2

1

1

2

A/169/F07/37

001121233R1 8 STIFFENER Valve Housing Cover 2 2 2

001121234R2 9 WASHER Rubber 2 2 2 A/190/F08/45

001121234R1

000022055RD

005553103R1

006004511B1

*

10

*

*

WASHER

NUT Valve Housing Cover

CLAMP

CLIP for Blow by Breather Pipe

4

2

1

1

4

2

1

1

4

2

1

1 E/91/F07/46



7

Valve Housing Cover with PCV System

5

1

12

2

5

4

3

5

5

9

7

Note : For Common parts refer page NO. 11

PART NUMBER REF.

DESCRIPTION OF PART

006002592A91

006002593A91

006002497A1

006002458A1

006002416A91

006002288A91

006002498A91

006002459A91

005552915A91

006002128R91

006002312A91

006002314A91

006002313A91

000020628E05

000020629E05

*

*

1

1

2

3

4

4

5

*

*

7

7

8

9

PCV Servicing Kit 4 DI Comprising of

PCV Servicing Kit 3 DI Comprising of

HOSE Intake-4DI (Valve Housing Cover to PCV)

HOSE Intake-3DI (Valve Housing Cover to PCV)

PCV Unit

BRACKET PCV

HOSE Outlet Crimped - 4DI (PCV to Aircleaner)

HOSE Outlet Crimped - 3DI (PCV to Aircleaner)

CLIP

AIR CLEANER

PRE CLEANER New Sarpanch

VALVE Housing Cover - 4DI (With PCV System)

VALVE Housing Cover - 3DI (With PCV System)

O’ RING Valve Housing Cover Cap

CAP - Valve Housing Cover

1

1

4

1

1

1

-

1

-

QUANTITY

4DI 3DI 2DI

1

-

1

-

1

-

-

-

-

-

1

1

1

1

1

1

-

4

1

1

-

1

1

1

-

-

-

-

-

-

-

-

-

-

-

-

REVISION / REMARKS

E/84/F05/07

* Parts Not Illustrated

8

Exhaust System (Updraft)

9

11 12

2

10

5

6

7

8

4

3

2

1

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

000704165R2 1 GASKET Exhaust Manifold 2 2 2

006000318B1 1 GASKET Exhaust Manifold - 595DI Turbo 2 -

001127058R94 * Manifold Exhaust with Stub Pipe Assy 4DI 1 - - E/109/F11/38

006000216B92 * MANIFOLD Exhaust with Stub Pipe Assy 3DI - 1 - E/109/F11/38

005550785R92 * MANIFOLD Exhaust W/Stub Pipe Assy. BP 1 - U/41/F09/40

005550786R93 * MANIFOLD Exhaust with Stub Pipe Assy 2DI - - 1 E/109/F11/38

006000313B1 2 MANIFOLD Exhaust - 595 DI Turbo 1 -

003042719R1 2 MANIFOLD Exhaust 1 -

006000039B1 2 MANIFOLD Exhaust 3 DI BP - 1 - U/41/F09/40

000704613R1 3 GASKET Exhaust Pipe 1 1 -

005550272R1 3 GASKET Exhaust Pipe - 2 DI 1

006000315B2 4 PIPE Exhaust - 595DI Turbo 1 A/169/F07/37

001231400R14 4 PIPE Stub Exhaust Manifold - 4DI 1 - 1 E/109/F11/38

005550269R93 4 PIPE Stub Exhaust Manifold - 2DI - - 1 E/109/F11/38

005555527R12 4 PIPE Stub Exhaust Manifold - 3DI - 1 - E/109/F11/38

000179840

000179840

000179816

00030020R1

001233893R1

5

7

7

7

8

BOLT Exhaust Pipe Mounting

BOLT Exhaust Manifold



WASHER Plain Exhaust Manifold

4

4

-

-

4

4

-

4

-

4

4

-

-

4

4


9

Exhaust System (Updraft)

PART NUMBER REF.

DESCRIPTION OF PART

006001900B91 9 SILENCER - 595DI Turbo

008000131B91

005556243R92

006002813A1

000020643SH

006000199B11

000179816

000120393

001233078R91

9

9

◆

10

10

11

12

*

SILENCER - All NST except 595DI Turbo

SILENCER Cpte. (W/Bend outlet)

Powder Coated (Walker) (Yuvraj / BP/ Sarpanch)

SILENCER Ceramic Coated (BP / BIC / Yuvraj)

SHEILD Heat - 3 DI BP

SHEILD Heat 3 DI Sarpanch

BOLT Heat Shield Mounting

WASHER Plain Heat Shield Mounting

COVER Exhaust Silencer

QUANTITY

4DI 3DI 2DI

1 -

REVISION / REMARKS

1

1

1

1

1

1

-

-

1

-

-

1

1

1

1

1

1

1

-

-

1

-

-

1

A/129/F05/15



10

Air Intake System

4

1 3

2

PART NUMBER REF.

DESCRIPTION OF PART

000022177RD

000015672RD

000015683RD

000022061RD

005557005R1

000934309R1

006001381B1

000022023RD

000015448RD

000015417 RD

1

1

1

2

*

3

4

4

4

4

MANIFOLD Air Intake - 4DI

MANIFOLD Air Intake - 3DI

MANIFOLD Intake - 2 DI

BOLT Intake Manifold Mounting

STUD - Intake Manifold

WASHER Spring Manifold Mounting

GASKET Intake Manifold - 595DI Turbo

GASKET Intake Manifold

GASKET Intake Manifold - 3 DI

GASKET Intake Manifold - 2 DI

9

1

9

-

1

-

-

QUANTITY

4DI 3DI 2DI

1

-

-

-

1

-

-

-

1

6

1

9

1

-

-

-

REVISION / REMARKS

-

1

5

-

5

A/85/F02/33

- A/183/F08/29


11

Air Intake System

2

4

5

6

7

13

9

14

3

8

17

16

15

12

1

11

10

30

27

28 29

19

20

21

22

23

26 25 24

18

PART NUMBER

005556008R92

006002128R91

REF.

1

1

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

1 1 TWIN Air Cleaner Assy.- 255 Yuvraj/ All 3 DI

Except NST / 4 DI BP & Sarpanch (Without PCV System)

1

TWIN Air Cleaner Assy.- All NST Except 595 & 4 DI NBP 1 1 -

(With PCV System) Comprising of

BODY Cpte. Air Cleaner 1 1 1 005554585R91

005554977R91

005555890R91

005552723R91

005555341R1

005552127R2

001231237R91

001121205R91

005554980R91

001121206R91

005554583R91

005554584R1

005554592R1

000179843

001082012R2

005554647R1

001231899R1

6

7

◆

8

5

*

9

10

11

2

◆

3

4

12

13

15

15

PAPER Element

SECONDARY Wire Mesh

SEALING Ring Air Cleaner

RING Rubber V Grrove

CLAMP Cpte. Air Cleaner

PRIMARY Wire Mesh

BOWL Cpte. Air Cleaner

BRACKET Clamp Mounting

BEADING Rubber - Large

BEADING Rubber - Small

BOLT

WASHER

BOLT Bracket Air Cleaner Mounting

BOLT Bracket Air Cleaner Mounting

1

1

2

1

1

1

1

1

2

2

2

2

2

-

1

1

2

1

1

1

1

1

2

2

2

2

-

2

1

1

2

1

1

1

-

-

2

2

2

2

1

1

REVISION / REMARKS



12

Air Intake System

PART NUMBER

001127933r1

001233893R1

001099980R94

001233281R91

001099986R11

001233076R1

001099988R2

001233077R1

005550403R11

006000329R91

006002114B91

006002312A91

008000080B91

006002124B91

006000329R91

001121249R92

005550042R92

005552901R1

000022273RD

005555174R1

006000060B1

REF.

16

17

18

◆

19

20

21

22

23

18

18

18

18

18

18

24

24

25

26

27

28

DESCRIPTION OF PART

WASHER Lock Air Cleaner Mounting

WASHER Spring Air Cleaner Mounting

PRECLEANER Cpte. Metallic

2

1

TOP Cover

RUBBER Ring Top

DUST Collector

RUBBER Ring Bottom

BOTTOM Disc 1

PRECLEANER Ctpe.All BP/Sarpanch/Yuvraj & 3DI NBP 1

1

1

1

1

(Without PCV System)

PRECLEANER Cpte. PAI - 4 DI NBP (With PCV System) 1

PRECLEANER Cpte. CONAL - All NST Except 595DI

(With PCV System)

1

PRECLEANER Cpte. All NST Except 595DI 1

(Without PCV System)

PRECLEANER Cpte. (BP/BIC Models) (With PCV System) 1

PRECLEANER Cpte. (NBP Models) (Without PCV System) 1

BRACE Cpte. Air Cleaner

BRACE Cpte. Air Cleaner

BOLT Brace Mounting

WASHER Brace Mounting

HOSE Air Intake

SPRING Air Intake Hose

QUANTITY

4DI 3DI 2DI

2 2 2

1

-

2

2

1

1

2

1

1

1

1

1

1

1

-

1

1

2

1

1

2

1

1

1

-

2

1

1

1

1

1

1

1

-

005555559R91 29 CLIP Hose (Manifold End) 1 1 1

005555585R91 30 CLIP Hose (Air Cleaner End) 1 1 1

2

1

1

2

1

1

-

-

REVISION / REMARKS

-

- A/186/F08/35

A/100/F03/20


13

Air Intake System - 595 DI Turbo

8

9

1

4

3

10

5

2 7

6

QUANTITY

PART NUMBER REF.

DESCRIPTION OF PART

4DI 3DI 2DI

006008215B91 1 AIR CLEANER Dry Type (W/O Pre Cleaner) 1 - -

006001512B91

006000489F1

006000455F1

1

2

3

AIR CLEANER Dry Type Comprising of

COVER

PRIMARY Air Filter

1

1

1

-

-

-

-

-

-

006000456F1

006000491F1

006000490F1

006000492F1

‡

4

5

6

7

*

SAFETY Air Element

LATCH Assy. (Cover to Body)

DUST Unloader

CLIP Dust Unloader

AIR CLEANER Body

1

3

1

1

1

-

-

-

-

-

-

-

-

-

-

007600652B91

000061197M01

8

9

AIR CLEANER Bracket

WING Nut

1

1

-

-

008000080B91 10 PRECLEANER Cpte. - 595DI Turbo 1 -

006008476B91 8 BRACKET Air Cleaner (W/O Precleaner) 1 - -

-

-

-

REVISION / REMARKS

* Parts Not Illustrated / ‡ Not Serviceable Separately

14

Air Intake System - 595 DI Turbo

2

1

4

8

10

7

6

11

12

3

5

9

PART NUMBER

007600696B91

006001591B1

007600648B91

REF.

1

2

3

DESCRIPTION OF PART

BRACKET Precleaner

HOSE Precleader

BRACKET for Air Cleaner Mounting

QUANTITY

4DI 3DI 2DI

1

1

1

-

-

-

-

-

-

‡

‡

006008434B91 4 HOSE Assembly Air Intake (W/O Pre Cleaner) 1 - -

006000750B91 4 HOSE Assy. Air Intake Comprising of 1 -

5

6

HOSE Front

PIPE Metal

1

1

-

-

-

‡

006001231B1

7

8

HOSE Rear

CLIPS

1

2

-

-

-

-

006001209B1

006001232B1

006001144B1

006001145B1

007601553B1

9

10

11

12

*

CLIP Hose Air Cleaner Dia. 76 mm

CLIP Hose Air Cleaner Dia. 57 mm

SPRING Hose Front

SPRING Hose Rear

LOCK Plate Air Cleaner Bracket

1

1

1

1

2

-

-

-

-

-

-

-

-

-

-

REVISION / REMARKS


15

Cylinder Head Assembly

19

20

16

4

18

17

18

8

15

23

22

21

25

7

1 5

6

24

9

10

11

12

13

9

10

11

12

FOR 3 Cyl.

14

28

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

000022129RD * HEAD Cylinder Cpte. with Valves 595DI 1 - -

000022126RD * HEAD Cylinder Cpte with Valves 1 -

REVISION / REMARKS

000022125RD

000015517RD

*

*

1

-

-

1

-

-

000015515RD * HEAD Cylinder Cpte with Valves - 3 DI (BS - II) 1 -

006009525B91 * HEAD Cylinder Cpte with Valves - 255 DI Yuvraj LS - - - E/99/F09/05 - A/137/F05/31

000015510RD *

(BS - II) & (BS - III)

HEAD Cylinder Cpte with Valves - 2 DI Old 225/255 Reg -

(BS - II)Comprising of

1

000022202E13 * for 475DI, 575DI, 575DI Rotary (BS - III)

HEAD Cylinder Cpte with Valves - 4 DI (BS - II)

HEAD Cylinder Cpte with Valves for 265DI, 275DI & 275DI TU (BS - III)

000022040RD

005556530R91

005556530R91

000015449RD

*

*

*

*

HEAD Cylinder Cpte w/o Valves for 475DI, 575DI, 575DI Rotary & 595 DI (BS - III)

1 -

HEAD Cylinder Cpte w/o Valves - 4 DI

HEAD Cylinder Cpte w/o Valves - 3 DI

1

-

-

HEAD Cylinder Cpte w/o Valves

265DI, 275DI & 275DI TU (BS - III)

- 1 -

HEAD Cylinder Cpte w/o Valves - 275DI LS (BS-II) 1 -

1

-

-

-

000015474RD * HEAD Cylinder Cpte w/o Valves - 2 DI Old 225/255 Reg 1

000015496RD * HEAD Cylinder Cpte w/o Valves - 255 Yuvraj - - 1 E/99/F09/05

‡ 1

Comprising of (BS-II & BS-III)

HEAD Cylinder 1 1 1


16

Cylinder Head Assembly

PART NUMBER

000172558

000172578

000022265RD

005551140R1

000022087RD

006000362R1

000022086RD

006000363R1

005553706R1

000022052RD

005557681R1

000022007RD

005557570R1

001082185R2

005551425R2

005551426R2

005550766R2

000022171RD

REF.

4

4

2

3

5

◆

6

◆

7

8

9

10

11

DESCRIPTION OF PART

PLUG Expansion 1-1/4”

PLUG Expansion 1-3/4”

GUIDE Valve

GUIDE Valve (Fully Finished) Stem

RING Valve Seat Intake

RING Valve Seat Exhaust

STUD Injection Nozzle Holder

STUD Rocker Shaft End Bracket

LOCK Valve Spring Retainer

CUP Retainer Valve Spring

SPRING Valve

QUANTITY

4DI 3DI 2DI

8

8

6

1

4

4

4

4

1

6

6

3

3

3

2 2

16 12

8

8

6

6

2

4

4

2

8

4

4

3

1

2

2

REVISION / REMARKS

E/82/F05/02

E/82/F05/02

000022008RD 12 WASHER Cup Retainer Valve Spring 8 6 4

006015537B91 * SET Valve Engine(Intake/Exhaust) 4 3 2

Comprising of One Valve Each

005557659R1

005557662R1

13

005557661R1 ◆

005557660R1 14

◆

006001620B1

005550349R91

14

VALVE Intake - (Shriram)

VALVE Intake - (EVL)

VALVE Exhaust - Shriram)

VALVE Exhaust - (EVL) 4 3 2

VALVE Exhaust 595DI Turbo

15 SEAL Valve Stem

4 3 2

4 3 2

4

4

8

-

3

6

-

2

4

A/84/F02/32

A/84/F02/32

005554989R1

005554988R1

16

17

BOLT Cylinder Head Long

BOLT Cylinder Head Short

1 1

15 12

1

8

18

19

◆

20

21

WASHER Cylinder Head Bolt

SENSOR Unit Water Temperature

WASHER Temp Gauge Insert

CLAMP Nozzle Holder

16 13

1 1

1

4

1

3

9

1

1

2

000022056RD

000022055RD

000022039RD

005554163R1

22

23

24

24

WASHER Conical Nozzle Holder

NUT Nozzle Holder Clamp

GASK T Cylinder Head


4

4

1

-

3

3

-

1

2

005551066R1 24 GASKET Cylinder Head 1

000022289RD 25 PLUG Water Jet 4 3 2

2

-

-

* Parts Not Illustrated / ‡ Not Serviceable Separately /


17

Valve Train

9

16

11

21

20

21

25

18

19

15

13

12

17

8

24 23

10

15 17

14 22

7

2 3 4

5

1

2 3

6

26

27

28

29

31

25

27

28

29

32

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

006008140D1 1 GEAR Camshaft (66T) 1 1 1 E/103/F10/05

000026058D 2 SCREW Camshaft Thrust Plate 2 2 2

001082012R2 3 WASHER Spring Thrust Plate 2 2 2

A/101/F03/21 006000372R1

000218217

000022104RD

005555078R2

005557320R1

6

6

4

5

6

PLATE Camshaft Thrust

KEY Woodruff Camshaft Gear

CAMSHAFT ( All 4 DI)

CAMSHAFT (All 3 DI Except 275 Long Stroke)

CAMSHAFT ( 275 DI Long Stroke)

1

-

1

1

-

-

1

1

1

1

-

-

1

1

-

005557310R1

000015485RD

000022019RD

000022020RD

005550190R1

006001225B91

005553392R91

006001224B91

005553503R91

006001510R91

005558617R91

6

6

7

8

9

9

8

9

CAMSHAFT ( 255 Yuvraj)

CAMSHAFT (225/255 DI U/S) (2 DI)

TAPPET Valve

ROD Push Valve All Except 475 DI, 265 DI / 255DI

LS Yuvraj (Used for 475 BS - III & 265 BS - III)

ROD Valve Push Short Stroke - 475 DI / 365 DI

ROCKER Arm & Valve Lever Shaft Assly (Casting)

ROCKER Arm & Valve Lever Shaft Assly (Bush Type)-Forging 1


9

9

ROCKER Arm & Valve Lever Shaft Assly - 3 DI


9 Sub Assy Instrument panel Wiring Harness & gauges

-

-

8

8

-

-

8

1

-

6

6

-

-

6

1

1

-

-

-

4

4

1

1

-

-

-

-

-

1

A/137/F05/31

A/137/F05/31

A/137/F05/31

18

Valve Train

PART NUMBER

000022034RD

000022033RD

003108732R1

000133093R1

006001226B1

005553394R91

005553393R1

005557842R1

000022011RD

000022055RD

000022079RD

005554816R91

005553574R2

005554833R91

005553391R2

005554834R91

005553575R2

000172528

000022035RD

000022036RD

000022010RD

000265923R1

005557681R1

005557631R1

005557570R1

000022008RD

REF.

10

11

12

13

14

14

15

16

17

18

19

20

20

20

20

20

20

21

22

23

24

25

26

27

28

29

DESCRIPTION OF PART

CIRCLIP Retainer Valve Lever Shaft

WASHER Spring Valve Lever Shaft

SCREW Adjusting Rocker Arm

NUT Rocker Arm Adjusting Screw

ARM Rocker (Casting)

ARM Rocker Cpte with Bush Comprising of

BRACKET Valve Lever Shaft-Front/Rear

NUT

ARM Rocker

BUSH Rocker Arm with Oil Retention Slot

WASHER Spring M10

SHAFT Valve Lever With Plug

SHAFT Valve Lever With Plug (Casting)





PLUG Expansion

SPRING Valve Lever Shaft

SPACER Valve Lever Shaft

BRACKET Valve Lever Shaft-Center W/ Pin

PIN Spring

LOCK Valve Spring (Multrigroove)

CUP Retainer Valve Spring (Upper)

SPRING Valve

WASHER Cup Retainer Valve Spring

QUANTITY

4DI 3DI 2DI

8

8

2

6

8

8

8

8

2

2

2

1

1

-

-

-

-

2

2

2

1

1

16 12

8

8

8

2

4

6

6

-

-

2

2

6

6

6

6

2

6

6

6

006001620B1 32 VALVE Exhaust - 595 DI Turbo 4 -

006015537B91 30 SET Valve Engine (Intake / Exhaust) Comprising of 4 3 2

005557661R1 VALVE Intake, Multrigroove Valve (Rane) 4 3 2

005557659R1

005557662R1

31

◆

32

VALVE Intake, Multrigroove Valve (Shriram)

VALVE Exhaust , Multrigroove Valve (Rane)

4

4

3

3

2

2

005557660R1 ◆ VALVE Exhaust, Multrigroove Valve (Shriram) 4 3 2

-

-

2

1

4

4

4

4

2

4

4

2

2

4

4

8

4

1

1

2

1

1

-

-

1

1

1

1

1

1

1

1

1

-

-

REVISION / REMARKS

A/137/F05/31

A/137/F05/31

A/137/F05/31

A/137/F05/31


19

Crankcase Front Cover

7

3

2

3

1

4

6

8 3

9

3

10

5

11

13

13

12

15

22

21

16 20

18 19

17

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

006003387A91 1 COVER Injection Pump Gear - 595DI Bigger Opening 1 - - A/137/F05/31

006001895B11 1 COVER Injection Pump Gear-595DI Turbo Smaller Opening 1 A/100/F03/20

005555948R1 1 COVER Injection Pump Gear - Bigger Opening 1 1 1 A/134/F05/23

A/100/F03/20 006000256R1

005555361R1

001082011R2

005554390R1

006000370R1

006003386A1

005554388R1

006002344B1

006001260R1

006002829A1

005556721R91

005555358R1

000706732R1

005555359R1

3

4

1

2

4

5

5

5

5

6

◆

7

8

9

COVER Injection Pump Gear - Smaller Opening

BOLT (V Grade)

WASHER

GASKET F.I.P Gear Cover (For 005555948R1Cover)

GASKET F.I.P Gear Cover (For 006000256R1Cover)

COVER Front Crankcase-595DI Turbo Bigger Opening

COVER Front Crankcase - Bigger Opening

COVER Front Crankcase-595 Turbo-Smaller Opening

COVER Front Crankcase - Smaller Opening

BOLT

BOLT

(OIL Seal Crankcase Cover front-Fenner-PTFE

-CR Seal

BOLT (V Grade)

4

1

1

4

1

1

1

1

4

4

6

4

1

1

4

1

1

1

1

4

4

6

1

1

1

4

1

1

4

1

4

4

6

A/134/F05/23

A/100/F03/20

A/137/F05/31

A/134/F05/23

A/100/F03/20

000102634

000181434

000703853R41

10

11

12

NUT

BOLT Shaft Idler Gear Mounting

SHAFT Cpte. Idler Gear with roll pin

Comprising of

4

1

1

4

1

1

4

1

1


20

Crankcase Front Cover

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

000703853R4

001232850R1

13

14

SHAFT Idler Gear

PIN Roll

1

1

1

1

1

1

006001353B91 15 GEAR Idler - 595DI Turbo 1 -

006008575D91 15 GEAR Idler Cpte. (46T) 1 1 1 E/103/F10/05

005555211R1

000022088RD

000179816

000703636R1

003047230R1

005555212R1

000703851R1

000015735RD

000015738RD

16

17

18

19

20

21

22

*

*

GASKET Crankcase Front Cover

PLATE Front Crankcase

BOLT Front Plate Mounting

WASHER Tap Front Plate Mounting

SCREW Crancase Front Plate

GASKET Crankcase Front Plate

GASKET Hydraulic Pump Opening Cover

COVER Crankcase Top Plate

GASKET Crankcase Cover Top

1

1

1

1

1

1

1

-

-

1

1

1

1

1

1

1

-

-

1

1

1

1

1

1

1

1

1

005555361R1

000179795

001082010R2

001082011R1

001121799R1

000708114R3

008000068B1

*

*

*

*

*

*

*

BOLT Front Plate Mounting

BOLT Front Plate

WASHER Spring Lock

WASHER Spring Lock

WASHER Plain

CABLE Clip

PANEL Heat Shield - 3DI NST/4DI NST

1

1

1

1

1

1

1

1

1

1 1 1

14 14 14

1

1

1

1

1

-

000703850R2

000179822

000102634

001082011R2

*

*

*

*

Parts Used When Hydraulic Pump Not Used

PLATE Hydraulic Pump Opening Cover

BOLT Hydraulic Pump Plate Mounting

NUT Hydraulic Pump Plate Mounting

WASHER Spring Hydraulic Pump Plate Mounting

1

4

4

4

1

4

4

4

1

4

4

4


21

Crankcase with Oil Pan

18

11

10

14

17

6

7

9

32

31

2

1

19

8

20 21 22 23

12

24

15

1613

3

25

26

28

27 29

30

PART NUMBER

006001594B91

005552979R91

005553973R11

REF.

*

*

*

DESCRIPTION OF PART

CRANKCASE Cpte. -595DI Turbo (BS-II & BS-III)

QUANTITY

4DI 3DI 2DI

1

CRANKCASE Cpte. - 475 BSIII & 575/585 DI (BS-II & BS-III) 1

CRANKCASE Cpte. - 365DI (BS-II) -

-

-

1 -

-

-

REVISION / REMARKS

005553061R11 * CRANKCASE Cpte. - (475DI) (BS-II) 1 -

005552981R91 * CRANKCASE Cpte. (265, B275DI TU & B275DI/ 365 ) BSIII 1 -

006005972B91 * CRANKCASE Cpte. (275DI / 265DI)- BS III - 1 - A/206/F09/45

‡

‡

‡

005552983R91

005557843R91

005552985R91

003061211R1

003061325R1

000022174RD

005551153R1

005554460R1

000022018RD

005554461R1

005551152R1

001231247R1

1

2

3

*

*

*

7

◆

◆

8

6

◆

◆

4

5

CRANKCASE Cpte. (265DI) (BS-II) 1 -

CRANKCASE Cpte. (255DI Yuvraj) (BS-II & BS-III) 1

CRANKCASE Cpte. (225/255 Up speed) (BS-II & BSIII ) - - 1

CRANKCASE Casting Deck

CAP Bearing Crankshaft Front

CAP Bearing Crankshaft Rear

1

4

1

-

3

1

BOLT Main Bearing Cap

WASHER Main Bearing Cap Bolt

BUSH Camshaft Front KOEL

BUSH Camshaft Centre Menon

BUSH Camshaft Centre Bimetal

BUSH Camshaft Centre KOEL

BUSH Camshaft Centre Menon

BUSH Camshaft Centre Bimetal

BUSH Camshaft Rear KOEL

10

10

1

-

-

1

-

-

1

8

8

1

-

-

1

-

-

1

-

1

1

-

-

-

-

-

-

-

-

-


22


PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

005554462R1

000703829R1

000141244

000703832R1

005557815R91

006001697R92

005557836R91

006005662B1

005557704R1

005556131R1

005557705R1

000141223

005551963R1

000103883

000020988R1

005550224R1

000444691

000103884

006001697R91

005557815R91

005557619R91

005558401R91

005557702R92

◆

◆

9

10

11

11

11

*

*

◆

*

12

13

14

15

16

17

◆

18

18

18

18

18

BUSH Camshaft Rear Menon

BUSH Camshaft Rear

PIN Dowel Crankcase Front

STUD Water Pump Mounting

TUBE Dipstick & Adaptor 9.4 Ltr. sump

TUBE Dipstick & Adaptor

TUBE Dipstick & Adaptor Consists of

DIPSTICK MDI Engine Lub Oil (Except 595DI)

TUBE Dipstick

TUBE Dipstick

ADAPTOR

PIN Dowel Rear Oil Seal Retainer

PIN Dowel Crankcase Rear

PLUG Headless Pipe Slotted

PLUG Water Drain

STUD Starter Motor Mounting

PLUG Headless Pipe Slotted

2

4

1

1

1

1

1

1

1

2

2

3

1

1

2

OIL Level Gauge Assy - 3DI 5.4 Ltr. Sump -

OIL Level Gauge Assy - 595DI Turbo 9.5 Ltr. Sump 1

OIL Level Gauge Assy - 7.7 Ltr. Sump

OIL Level Gauge Assy - 5.4 Ltr. Sump

1

1

OIL Level Gauge Assy - 255 Yuvraj 4.5 Ltr.

Comprising of

DIPSTICK MDI Engine Lub Oil

O’ RING For Dipstick (Except 595 DI)

-

1

2

4

006005661B1

005557703R1

SEAL Oil Crankshaft Rear PTFE ( Fenner )

SEAL Oil Crankshaft Rear CR Seals

BOLT Retainer Mounting

GASKET Crankcase Oil pan

-

1

005550183R1 19 PIN Dowel Cylinder Head Mounting 2 2 2

000172580 20 PLUG Expansion Crankcase Rear 1 1 1

000708907R1

001231551R11

001231551R1

21

*

22

GASKET Retainer Rear Oil Seal

RETAINER Crankshaft Rear Oil Seal Comprising of

RETAINER

1

1

1

1

1

1 1

1

1

006002830A1

006001625R91

000706732R1

005557831R1

*

*

23

◆

24

25

1

7

1

1

7

-

7

-

1

1

1

2

2

1

1

1

1

1

1

3

1

1

2

1

-

1

1

2

2

1

1

1

-

1

2

4

1

2

3

1

-

-

-

-

REVISION / REMARKS

E/78/F05/02-A/167/F07/27

A/167/F07/27

E/78/F05/02

A/167/F07/27

A/167/F07/27

A/167/F07/27

A/84/F02/32

005557832R1

000015498RD

25

25

GASKET Crankcase Oil pan

GASKET Crankcase Oil pan 2DI model -

1

-

-

1

E/56/F02/05

005557814R91 26 PAN Oil Crancase Cpte. - 7.7 Ltr. - 1 E/82/F05/02

005555343R1 26 PAN Oil Crankcase Cpte. - 7.7 Ltr 1 - -

005555342R2 26 PAN Oil Crancase Cpte. - 5.4 Ltr.

1 E/78/F04/03

000015769RD

005558051R91

005555361R1

001082011R2

26

26

27

28

PAN Oil Crancase Cpte. - 2DI

PAN Oil Crancase Cpte. - 9.5 Ltr.

BOLT Crancase Oil Pan Mounting (V Grade)

WASHER Spring Crankcase Oil Pan

-

1 -

-

14 12

14 12

8

8

1

-



23


PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

001081618R1 29 WASHER Copper Drain Plug 1 1 1

001099900R2 30 PLUG Drain Magnetic 1 1 1 A/117/F04/21

007603034B1 31 ADAPTOR Oil Pressure Sensor 1 1 1 E/108/F11/28

005550174R1 32 T JOINT Oil Pressure & F.I.P - All 3DI BS - III Model 1 1 - DELETED

006003180B92 33

& 4DI Model (Not Required For New Type of Self

Lubricating F.I.P)

PIPE Crankcase to FIP (BS-III) 1 1 1

006014327B91 11 ADAPTOR Dipstick 1 1 E/116/F12/47

006011522B91 11 DIPSTICK Assembly 1 1 - E/116/F12/47

006011702B1 * ' O ' RING Dipstick 2 2 - E/116/F12/47


24

13

14

12

11

15

16

10

9

Turbo System - 595 DI Turbo

17

19

20

21

3

7

18

2 7

6

8

4

5

21

22

25

24

23

PART NUMBER REF.

DESCRIPTION OF PART

006000316B91

006000317B1

000020306E05

006000313B1

006000318B1

006000314B1

006001210B1

006000741B11

006001347B1

006001165B1

000179800

001082011R2

000120375

000020307E05

006001232B1

006000747B1

006001209B1

006000745B1

006000315B1

006000319B1

000020309E05

1

2

3

4

5

6

7

8

9

10

*

*

*

11

12

13

14

15

16

17

18

TURBOCHARGER Assembly (Tata Holset)

GASKET Metal - Exhaust Manifold & Turbo Charger

BOLT Flanged

MANIFOLD Exhaust

GASKET Exhaust Manifold & Cylinder Head

HOSE Turbo Charger To Air Intake Pipe

CLIP Hose Turbo Charger To Pipe Dia 46 mm

PIPE Air Intake Manifold Turbo Charger

RUBBER Pad

CLAMP Turbo Charger Pipe

BOLT

SPECIAL Lock Lever

NUT

BOLT

CLIP Hose, Dia 57 mm

HOSE Pipe To Intake Manifold

CLIP Hose Air Intake Dia 74 mm

BRACKET Support Stub Pipe

STUB Pipe Exhaust Turbo Charger Outlet

GASKET Metal - Exhaust Pipe & Turbo Charger

BOLT Flanged


1

3

1

1

1

1

1

2

1

1

1

1

1

1

2

1

2

1

QUANTITY

4DI 3DI 2DI

1

1

4

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

REVISION / REMARKS

25

Turbo System - 595 DI Turbo

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

006000320B91 19 PIPE Cpte Lub. Oil Inlet (Tata Holset) 1 -

006001299B1 20 BOLT Banjo (Turbo End) 1 -

001081724R2

21 WASHER Copper 4 - -

001081723R1 22 BOLT Banjo (Crankcase End) 1 -

006000321B91

005552904R1

660666570H1

005552905R1

006000744B1

006001306E05

005550174R1

000179817

000022079RD

23

24

24

25

*

*

*

*

*

HOSE Cpte Lube Oil Outlet

ADAPTOR Reservoir Suction Port

BANJO Bolt

WASHER Copper

GASKET, Lube Oil Outlet

BOLT Flanged Hexagainal Head

TEE Joint Oil Pressure & FIP

BOLT

WASHER Plain

1

1

1

2

1

2

1

1

1

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

005555988R1

007700169B1

000022208RD

001081723R1

001081724R2

006001164B1

006001146B11

*

*

*

*

*

*

*

WASHER Spring Lock

METER Service

ADAPTOR Lub Oil Inlet Hose

BOLT Banjo (Crankcase End)

WASHER Copper

U-BOLT

BRACKET Support Pipe Air Intake

2

1

1

1

1

1

1

-

-

-

-

-

-

-

-

-

-

-

-

-

-


26

1 2

3

4

8

12

10a

10b

5

13a

13b

12

Crankshaft Assembly

7

6

6

11

10

9

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

1 1 1

REVISION / REMARKS

006000260B1

000022073RD

1*

1

BOLT Crankshaft pulley - 255 LS YUVRAJ / 275 DI

TU & LS / 585 DI

NUT Crankshaft 1 1 1

A/115/F04/17

006000259B1

000022075RD

006004821B1

005554719R91

*

2

3

3

SPACER Crankshaft 255/275 DI TU/585 DI

WASHER Crankshaft Nut

PULLEY Fan Drive - Smaller Dia Pulley

(For 475 DI & 575 Rotary BS - III)

1

1

1

1

1

-

1

1

-

A/115/F04/17

E/79/F04/10

H/03/F07/36

PULLEY Fan Drive - All 4 DI Except 475 DI 1 -

MAIN Drive Pulley

Small - 1 1 A/174/F07/43

PULLEY Fan Drive (Cast Iron)

006003752B1

006003266A1

3

3

006000172R91

005555053R1

◆

3

- 265 DI (BS - II) & 265 (BS - III), 275 DI TU (BS - II)

PULLEY Fan Drive Sheet Metal 3 DI

PULLEY Fan Drive - 255 DI LS Yuvraj

-

-

-

1

1

-

-

-

1

A/134/F05/23

006008141D1 4 GEAR Crankshaft Pinion (33T) 1 1 1 E/103/F10/05

005554061R11

000022121RD

5 CRANKSHAFT Cpte. (585/595 DI) W/Pilot BEARING

5 CRANKSHAFT Cpte. (475 DI / 575 DI BSIII & 575 DI BSII) with Bearing/Dowel Pin/Woodruf Key

1 - - A/206/F09/45

1 - - A/206/F09/45

005553039R11

005553972R11

000021441E07

005550199R91

5

5

5 CRANKSHAFT Cpte.

(475 DI BSII) with Bearing/Dowel Pin/Woodruf Key

1 - - A/206/F09/45

5 CRANKSHAFT 365 DI with Bearing/Dowel Pin/Woodruf Key - 1 -

CRANKSHAFT 275DI TU with Bearing/Dowel Pin/Woodruf Key - 1 -

CRANKSHAFT 265DI with Bearing/Dowel Pin/Woodruf Key 1 -



27

Crankshaft Assembly

PART NUMBER

005557790R91

000015601RD

005557049R11

005557050R11

REF.

5

5

5

5

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

CRANKSHAFT 255DI Yuvraj with Bearing/Dowel Pin/Woodruf Key -

CRANKSHAFT 225DI with Bearing/Dowel Pin/ Woodruf Key -

-

CRANKSHAFT Cpte. (585 & 595 DI) Without Bearing 1

CRANKSHAFT Cpte. (575 DI) Without Bearing & 475 BS III 1

1

1

005557051R11

005557052R11

006000038R11

005557054R11

005557053R11

000024550D

001082183R91

0000218211

006003690H91

005556539R91

006003694H91

006003696H91

006002147B91

006001230B11

006000331R11

006003690H91

006003692H91

5

5

5

5

5

CRANKSHAFT Cpte. (475 DI) without Bearing

CRANKSHAFT 365 DI Without Bearing

1

1

CRANKSHAFT 275DI LS wi h Bearing/Dowel Pin/Woodruf Key - 1 -

CRANKSHAFT 275DI TU Without Bearing

CRANKSHAFT Cpte. (275 DI Reg ) Without Bearing & 265 DI BS-III -

1

1 -

-

005550294R91 5 CRANKSHAFT Cpte. (B 275 IDI Engine ) 1 -

005557055R11 5 CRANKSHAFT 265DI Without Bearing 1

005557788R11 5 CRANKSHAFT 255DI LS (Yuvraj) Without Bearing 1

8

9

6

7

9

9

9

9

9

9

9

9

PIN Dowel

BEARING Clutch Pilot

KEY Woodruff

FLYWHEEL Assy. - 575DI Rotary

/ 475DI - (BS - III)

/ 475 DI / 595 DI Non CRPTO (BS III)

FLYWHEEL Assy. - 275DI LS (BS - II)

FLYWHEEL Assy. - 595DI Turbo Non CRPT O (BS - II

I)

FLYWHEEL Assy. - 595DI Turbo RCRPTO (BS - III)

FLYWHEEL Assy. - 595DI Turbo - RCRPTO (BS - II)

2

1

2

1

FLYWHEEL Assy. - 595DI Turbo - Non CRPTO (BS - II) 1

FLYWHEEL Assy. - 585DI (BS - II) 1

FLYWHEEL Assy. (Non CRPTO) (BS - III) All 475 / 575 1

FLYWHEEL Assy. - (CRPTO) (BS - III) All 475/575/575 DI Rotary 1

1

1

-

1

2

1

2

-

1

-

-

-

-

-

-

-

2

1

2

-

-

-

-

-

-

-

-

-

REVISION / REMARKS

A/104/F03/33

006000330R11

006000174R11

006003699H91

006000738R11

006003825B91

9

9

9

9

9

FLYWHEEL Assy. - 575DI (BS - II)

FLYWHEEL Assy. - 475 DI (BS - II)

FLYWHEEL Assy. (BS - III) for 265 DI / 275 DI Reg. Except 275 TU -

FLYWHEEL Assy. - 265/365 (BS - II) -

FLYWHEEL Assy. - 275 TU (BS - III)

1

1

-

1

1

-

-

1

-

-

-

-

A/104/F03/33

A/104/F03/33

A/93/F03/05

006000733R11

006000735R11

9

9

FLYWHEEL Assy. - 275 TU (BS - II)

FLYWHEEL Assy. - 275 Reg (BS - II) -

1

1 -

A/93/F03/05

A/93/F03/05

005556589R91 9 FLYWHEEL Assy. - 275 DI LS (BS-II) 1 -

006008020B91 9 FLYWHEEL Assy. - 255 Yuvraj - - - E/99/F09/05

E/78/F04/03 000015783RD

000704436R1

000709517R1

005553997R91

000022122RD

005554017R91

000015531RD

005554025R91

000015553RD

9

10

11

12

◆

12

◆

12

◆

FLYWHEEL Assy. - 225DI (BS-II)

GEAR Ring Flywheel

BOLT Flywheel Mounting







6

1

-

1

1

-

-

6

-

-

1

-

1

-

6

-

1

1

-

-

1


28

Crankshaft Assembly

005553999R91

000022144RD

005554019R91

000015524RD

005554027R91

000015918RD

000022149RD

000015529RD

000015919RD

005554001R91

000022145RD

005554021R91

000015525RD

005554029R91

000015920RD

005554003R91

000022150RD

005554023R91

000015530RD

000015921RD

PART NUMBER REF.

12

◆

12

◆

12

◆

12

◆

12

◆

12

12

◆

12

◆

12

◆

12

12

12

DESCRIPTION OF PART

SET Bearing Crankshaft Main 0.25mm-4 DI - KOEL

SET Bearing Crankshaft 0.25mm 4 DI - (Bimetal)

SET Bearing Crankshaft Main 0.25mm - 3 DI - KOEL

SET Bearing Crankshaft 0.25mm - 3 DI - (Bimetal)

1










SET Bearing Crankshaft 0.5mm - 2CYLINDER - KOEL


SET Bearing Crankshaft Main 0.76mm - 4CYLINDER - KOEL 1

SET Bearing Crankshaft 0.76mm - 4 DI - (Bimetal) 1

-

-

1

-

-

1

-

1

-

-

-

-

-

SET Bearing Crankshaft Main 0.76mm - 3CYLINDER - KOEL -

SET Bearing Crankshaft 0.76mm - 3 DI - (Bimetal) -

SET Bearing Crankshaft 0.76mm - 2 DI - (Bimetal) -

QUANTITY

4DI 3DI 2DI

-

-

-

-

-

-

1

-

-

1

1

1

-

-

1

-

-

1

1

-

-

1

1

-

-

-

1

-

-

-

1

-

-

1

1

-

-

REVISION / REMARKS


29

Sleeve Piston & Connecting Rod Assembly

4 5 6

1 6

2

3

8

9

10

7

14

12

16

16

11

17

15

13

15

PART NUMBER

006003231A1

005555531R1

005557311R1

REF.

1

1

1

DESCRIPTION OF PART

SLEEVE Cylinder (Chrome Plating)

SLEEVE Cylinder (Plato Honing)

SLEEVE Cylinder 255 YUVRAJ / 275DI LS

QUANTITY

4DI 3DI 2DI

4

4

-

3

3

3

2

2

2

REVISION / REMARKS

005553024R1

001231297R2

2

3

‘O’ RING Sleeve Cylinder (Upper) Silicon Orange Colour Water

‘O’ RING Sleeve Cylinder (Lower) Nitrile Black Colour Oil

4 3 2

4 3 2

005554095R91

005554096R91

006006038B1

4

◆

◆

PISTON with Pin - IPL (BS - III)

PISTON with Pin - ESCORT (BS - III)

PISTON with Pin - Shriram (BS - III)

4

4

4

3

3

3 -

-

-

006011634B91 4 PISTON With Pin BSIII (For 1 Cylinder) - FMGIL 4 3 2 A/215/F10/19

005554074R91

005554075R91

005555720R91

005557312R1

4

◆

◆

4

PISTON with Pin (IPL) (BS-II)

PISTON with Pin (Escort) (BS-II)

PISTON with Pin (Menon) (BS-II)

PISTON 255 Yuvraj / 275DI LS

4

-

3

3

2

2

005557784R91 4 PISTON with Pin 275 LS & 255 Yuvraj (BS-II) 3 2

005551054R2

005550812R1

005551879R2

005555844R1

005558103R91

005551030R91

‡

7

◆

8

5 PISTON Pin (IPL) 4 3 2 A/195/F09/07

◆

◆

PISTON Pin (Escort)

PISTON Pin (Menon)

4

4

3

3

2

2

6 CIRCLIP Piston Pin 8 6 4

SET Piston Ring - Goetz for Single Piston

Comprising of

RING Piston Compression (Top) Indigenous

4

1

3

1

2

1

E/57/F02/6


30

Sleeve Piston & Connecting Rod Assembly

PART NUMBER REF.

DESCRIPTION OF PART

‡

‡

006003681B91

‡

‡

‡

005554064R92

006004081B91

006005115H91

9

10

7

8

9

10

11

◆

11

RING Piston Compression (Bottom) Indigenous

RING Piston Oil Control

SET Piston Ring - Goetz (Local) Comprising of

RING Piston Compression (Top) Indigenous

RING Piston Compression (Bottom) Indigenous

RING Piston Oil Control

ROD Connecting Cpte.(585 DI, B 275DI TU)

ROD Connecting Cpte.255 Yuvraj & 275 DI LS

QUANTITY

4DI 3DI 2DI

1

1

4

1

1

3

4 3

1

1

2

-

REVISION / REMARKS

A/137/F05/31

3 2

006005116H1

006005117H1

005555263R1

005557315R1

005557567R1

005555719R1

005557316R1

005554069R1

005557317R1

005554067R1

006001873A91

‡

‡

005555263R1

006001302R1

005550750R1

005556878R91

005556880R91

12

13

14

14

◆

15

15

16

16

17

11

12

13

14

15

17

*

*

ROD Connecting

CAP Connecting Rod

BUSH Connecting Rod

BUSH Connecting Rod - 255 Yuvraj & 275 DI LS

(BIMETAL)

BOLT Connecting Rod

BOLT Connecting Rod - 255 Yuvraj / 275 DI LS

NUT Connecting Rod

NUT Connecting Rod - 255 Yuvraj / 275 DI LS

BEARING Connecting Rod Cpte. 255

Yuvraj / 275 DI LS

-

ROD Connecting Cpte All Except 275 DI TU/585 DI/255 DI 4

Comprising of

ROD Connecting

CAP Connecting Rod

4

4

-

8

BUSH Connecting Rod

BOLT Connecting Rod

BEARING Connecting Rod

KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.)

( With IPL Piston) Comprising of

Ref No.4, 1, 2, 3, 6 & Ring Set

KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.)

(With Mahle Piston) Comprising of

Ref No.4, 1, 2, 3, 6 & Ring Set

-

8

4

4

8

4

3

6

6

6

3

3

3

3

6

6

3

3

2

4

4

2

2

4

2

2

4

4

2

2

005556881R91 * KIT Piston, Sleeve & Ring DI (Set for 1CYLINDER.)

Comprising of Ref No.4, 1, 2, 3, 6 & Ring Set

4 3 2

006004836B91

006004837B91

*

*

ENGINE Repair Kit (Chrome Plated Cylinder) 4 DI

ENGINE Repair Kit (Chrome Plated Cylinder) 3 DI

1

-

-

1

006006766B91 4 PISTON with Pin - 295 DI BSIII - 3 -

005557784R91 4 PISTON with Pin - 255, 275, 475, 575 DI BSIII 4 3 2

-

-

A/167/F07/27 - A/170/F07/38

A/212/F10/07

A/167/F07/27-A/170/F07/38

A/167/F07/27-A/170/F07/38

E/80/F04/14

E/80/F04/14



31

Lubrication System (Oil Pump)

2

3

4

8

6

23

24

5

10

11

12

15

9

14 13 20

1

PART NUMBER REF.

DESCRIPTION OF PART

001127750R93 1

003042479R1

000932204R1

000704107R3

001121038R1

000103905

‡

‡

001121042R1

‡

001121044R1

001082043R1

001121261R2

000179797R1

‡

001121039R1

001082037R1

001127778R1

‡

2

5

6

3

4

7

8

9

10

11

15

16

17

18

19

12

◆

14

PUMP Lube Oil Cpte.

Comprising of

COUPLING Hourmeter Drive

PIN Roll

PINION Oil Pump Drive

BODY Oil Pump

KEY Woodruff

ROTOR & SHAFT Assy.

Comprising of

SHAFT Oil Pump

ROTOR Inner Pump

PIN Groove

ROTOR Outer

COVER Oil Pump

BOLT Cover To Body

WASHER Spring Cover To Body

PLUNGER Relief Valve

SPRING Relief Valve

GASKET Retainer Spring

RETAINER Spring

◆ Alternate Part Number / ‡ Not Serviceable Separately

32

21

22

16 17 18 19

QUANTITY

4DI 3DI 2DI

1 1 1

REVISION / REMARKS

1

1

1

2

1

1

1

1

1

2

1

1

-

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

4

1

1

1

1

2

4

1

1

1

1

2

4

1

1

1

1

1

Lubrication System (Oil Pump)

PART NUMBER

000015916RD

REF.

20

DESCRIPTION OF PART

SCREEN Oil Pump - 4 DI - 7.6 Ltr. & 3 DI - 5.4 Ltr.

Small Sump

QUANTITY

4DI 3DI 2DI

1 1 1

005557816R91

000179791

00017403R1

001082010R2

000179840

001082010R2

20

21

22

◆

23

24

SCREEN Oil Pump - 4 DI - 9.4 Ltr. & 3 DI 7.6 Ltr.

Big Sump

BOLT Screen To Cover

WASHER Spring

BOLT Oil Pump Mounting

WASHER Spring Lock

1

2

2

1

1

1

2

2

1

1

-

2

2

1

1

REVISION / REMARKS

E/82/F05/02 &

E/78/F04/03

A/169/F07/37


33

Lubrication System - 595 DI Turbo

1

12

S

24

2

S

7

7

8

S

11

23

24

PART NUMBER REF.

DESCRIPTION OF PART

006001527B91

006001537B1

006001539B1

006001536B1

006001528B1

006001538B1

‡

‡

006001540B1

‡

006001541B1

006001529B1

000179797

‡

006001533B1

006001532B1

006001534B1

‡

000015916RD

000179791

000017403R1

1

2

3

4

5

6

7

8

9

10

11

12

14

15

16

17

18

19

20

21

22

PUMP Lube Oil Cpte. Comprising of

COUPLING Hour Meter drive

PIN Roll

PINION Oil Pump Drive

BODY Oil Pump

KEY Woodruff

ROTOR & Shaft Assy. Comprising of

SHAFT Oil Pump

ROTOR Inner Pump

PIN Groove

ROTOR Outer

COVER Oil Pump

BOLT Cover to Body

WASHER Spring Cover To Body

PLUNGER Relief Valve

SPRING Relief Valve

WASHER Copper Asbestos

RETAINER Spring

SCREEN Oil Pump

BOLT Screen to Cover

WASHER Spring 1/4” Lock

‡ Not Serviceable Separately

34

2

2

1

1

1

1

2

4

1

1

1

1

1

1

1

1

1

1

QUANTITY

4DI 3DI 2DI

1

1

2

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

REVISION / REMARKS

PART NUMBER REF.

DESCRIPTION OF PART

000179840

001082010R2

23

24

BOLT Oil Pump Mounting

WASHER Spring Lock

Lubrication System - 595 DI Turbo

QUANTITY

4DI 3DI 2DI

1

1

-

-

-

-

REVISION / REMARKS

35

Lub. Oil Filter Assembly

7 6

Fig. - 1

4

1

3

2

10

11

12

13

7

8

9

15

14

17

16

18

Fig. - 2

23

30

21

24

26

26

26

25

26

25

22

28

20

30

29

27

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

1 1 005556868R91

005557147R91

005556869R91 3 ADAPTOR for Filter Spin on 1 1 -

001081753R1 4 GASKET Lube Oil Filter 1 1 1

000179840

001082012R2

005554373R91

5

6

*

BOLT

WASHER Spring Lock

W/NUT Arrangement

2

2

1

2

2

-

2

2

-

005552820R91

005550140R91

‡

1

2

6a

6a

7

FILTER Assy Spin on W/ Adaptor (Dispensable Type)

Comprising of Modified

FILTER Assy. Spin-On (Pre Run)

FILTER Lube Oil Cpte. - Kisan Old

FILTER Lube Oil Cpte. - Premier Old

Comprising of

NUT

1

-

-

-

1

1

1

1

-

1

1

1

REVISION / REMARKS

‡

000131016

005552818R1

‡

‡

‡

‡

005550822R1

005552826R1

*

8

9

10

11

12

13

14

15

BOLT

WASHER Plain

WASHER Rubber

NUT Valve

WASHER Rubber

SPRING

SPHERE

HEAD Filter

SEAL Rubber

-

-

-

-

-

-

-

-

-

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1



36

Lub. Oil Filter Assembly

‡

‡

‡

‡

‡

PART NUMBER REF.

DESCRIPTION OF PART

ELEMENT Filter

‡

‡

005553593R91

001231197R91

001231197R91

19

*

*

*

*

16 u

17

18

16

CIRCLIP

BOWL Assy.

GROMMET

CAP Washer

WASHER Seal

WASHER MS

SPRING

ELOFIC Oil Filter Element - Old

4DI 3DI 2DI

-

-

-

-

-

-

-

-

1

QUANTITY

1

1

1

1

1

1

1

1

1

1

REVISION / REMARKS

006001547B91

005555161R1

006001760B1

006000771F1

006000339F1

20

24

21

23

22

OIL FILTER ASSEMBLY - 595 DI TURBO

FILTER Assy Spin On

ADAPTOR for Filter Spin on

ADAPTOR Oil Cooler

O’ RING For Oil Cooler

OIL Cooler (5 Plate)

1

1

1

1

1

-

-

-

-

-

-

-

-

-

-

006005659F2 25 HOSE Oil Cooler Inlet & Outlet 2 - -

005556668R91 26 CLIP Pipe Reservior To Pump - Worm Type Models 4 -

006002175B1

006002174B1

‡

27

28

29

PIPE Oil Cooler Outlet

PIPE Oil Cooler Inlet

BRACKET Oil Cooler Pipe

1

1

1

-

-

-

-

-

-

005555361R1 30 BOLT 1 -

000020704E05 * BOLT Banjo Oil Cooler Pipe 1 - -

006003050B1 * ADAPTOR Oil Cooler Pipe 1 - -

-

1

1

1

1

1

1

1

1



37

Cooling System

28

23

24

13

7

5

2 1

2 15

8

9

10

11

12

4

2

3

20

19

15

21

22

16

17

6

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

005555509R1 1 HOSE Pipe Radiator Inlet-EPDM 1 1 - H/01/F07/09 - A/206/F09/45

005556143R2 1 HOSE Pipe Radiator Inlet-EPDM 1

005556103R91 2 CLIP Radiator Hose 4 4 4

005555177R1

005552717R1

3

◆

HOSE Pipe Radiator Outlet- EPDM 1 1 1 E/79/F04/10

006001725A1 3 HOSE Pipe Radiator Outlet- EPDM (High Discharge) 1 - - H/01/F07/09 - A/206/F09/45

006003577B91 4 RADIATOR Aluminium Cpte. W/Recovery Bottle & Cow 1 - - A/198/F09/19

All 4DI NST, 575 BP/NBP/NST & 585 Sarpanch (Central Mounting)/275 TU BS-III)

006005541B91 4 RADIATOR Aluminium Cpte. 475DI & 575DI BP & NST 1 - - A/207/F09/50

006002442A91

006003359B91

006004653B91

006002441A91

4 ALUMINIUM RADIATOR Cpte. W/ Recovery Bottle & Cowl 1 -

4 RADIATOR Aluminium Cpte.

W/Recovery Bottle & Cowl 595DI Turbo

1

4

4

ALUMINIUM RADIATOR Cpte. 575DI Rotary & 275 DI TU

(BS - III) W/ Recovery Bottle & Cowl

ALUMINIUM RADIATOR Cpte. 265 DI / 275 DI Reg.

W/ Recovery Bottle & Cowl ALL 3 DI

1

-

-

-

1

-

-

-

-

006002554A91

006005340B91

◆

Alternate Part Number

38

265DI, 275DI & only 575DI Bhoomiputra Models

4 RADIATOR Aluminium Cpte.

W/Recovery Bottle & Cowl 255 LS Yuvraj

- - 1

4 RADIATOR Copper Cpte.

W/Recovery Bottle & Cowl 475 & 575DI NST

1 - - H/01/F07/09

Cooling System

PART NUMBER

006001118R91

005554582R91

00707888R92

006001122R1

006001122R1

005555296R1

005551922R1

005551921R1

005557796R3

REF.

7

7

6

7

7

*

6

5

5

DESCRIPTION OF PART

CAP Radiator - Aluminium Radiator

CAP Radiator - Copper Radiator

VALVE Radiator Drain (Old)

DRAIN Cock - Copper Radiator

DRAIN Cock - Aluminium Radiator

COWL Radiator - 4 DI - Copper Radiator

COWL Radiator - 3 DI - Copper Radiator

COWL - 255DI Yuvraj - Copper Radiator

COWL Plastic - Aluminium Radiator

-

-

1

1

1

QUANTITY

4DI 3DI 2DI

1

1

1

1

1

1

1

1

1

1

1

1

1

-

1

-

1

-

1

1

-

1

006003275B1 7 COWL Plastic - Aluminium Radiator 595DI 1 - -

006005347B1

001231780R2

7

8

COWL Metallic - Copper Radiator 475 / 575 DI NST

BOLT Radiator Mounting

1

2

1

2

1

2

003041407R2

000067205D

000020869R1

001081682R1

9

10

11

12

PAD Radiator

SPRING Radiator Hold Down

WASHER Plain Radiator Mounting (.531x.875x.060)

NUT Nyloc

2

2

2

2

2

2

2

2

2

2

2

2

1

1

-

1

-

1

007535329B1

006005355B1

006002654A91

006002617A1

006002618A1

‡

‡

005557796R3

‡

*

17

18

19

13

13

14

15

16

BRACE Radiator - 595DI Turbo

BRACE Radiator - All Except 595DI Turbo

RECOVERY Bottle Sub Assly. Consists of

SPACER

BOLT M6x1x78

SHROUD

RECOVERY Bottle Assy.

BOLT

VENT Tube

1

1

1

1

2

1

1

1

1

1

2

1

2

1

1

1

1

1

‡

‡

‡

005558563R1

006002260C91

006004832B91

000179842

001082012R2

001231287R2

001231288R2

00030184R1

000102635

006001121R1

006001119R1

006001120R1

005558563R1

006004832B91

*

20

21

*

17

22

23

24

*

*

25

26

*

*

*

*

*

SPRING Clip

BRACKET Top

BRACKET Side

SPACER Shroud

RECOVERY Bottle Assembly

CAP Recovery Bottle with Vent Tube

BOLT Brace Fixing

WASHER Spring Lock

GROMMET Rubber

BUSH Radiator Brace

WASHER Plain Brace Radiator

NUT Brace Fixing

CHILD PARTS OF ALUMINIUM RADIATOR

SEALING Ring

TOP Tank

BOTTOM Tank

SPACER Shroud

CAP Recovery Bottle with Vent Tube - H1

2

1

1

1

1

1

2

2

1

1

1

2

1

1

1

1

1

2

1

1

2

1

1

2

1

1

1

1

2

1

1

1

1

1

2

1

1

2

1

1

2

1

1

1

1

2

1

1

1

1

1

REVISION / REMARKS

E/81/F04/40

H/01/F07/09

H/01/F07/09

H/01/F07/09



39

Cooling System Water Pump & Thermostat Housing

‡

‡

‡

‡

‡

007535272B1

008000467B2

008000368B2

007601827B1

007535271B1

008000468B2

008000369B2

007601828B1

007535273B1

008000501B2

008000658B91

008000657B91

007535932B91

PART NUMBER

005552836R91

005551098R1

005552669 R1

005551068R1

005552 663 R1

005551091R91

005552659R91

005552817R91

001231780R2

REF.

*

*

◆

*

◆

*

*

*

8

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

KIT Water Pump Repair (For Old Tractors)Comprising of 1

CLIP Water Pump 1

SLINGER

SEAL Assy.

IMPELLER

KIT Radiator Mounting Hardware Comprising of

BOLT Radiator Mounting

1

1

1

1

2

1

1

1

1

1

1

2

1

1

1

1

2

1

1

000067205D

003041407R2

000020869R1

001081682R1

‡

‡

006002654A91

006002619A91

10

9

11

12

*

17

18

19

SPRING Radiator Hold Down

PAD Radiator

WASHER Plain Radiator Mounting

NUT Nyloc

KIT Recovery Bottle consists of

RECOVERY Bottle assy.

BOLT

VENT Tube

2

2

2

2

1

1

2

1

2

2

2

2

1

1

2

1

2

1

1

1

2

2

2

2

005558417R92

007535987B1

008000627B1

005558065R92

007600178R91

000043129C11

005556242R91

005557918R91

*

20

21

16

15

25

25

25

25

26

26

26

26

27

27

27

27

27

27

27

*

*

*

*

*

*

CLIP Spring

BRACKET - Top

BRACKET - Side

BOLT

SPACER

SEALING Radiator Side LH - 595DI Turbo

SEALING Radiator Side LH - 4 DI NST Except 595DI

SEALING Radiator Side LH - All 3 DI NST

SEALING Radiator Side LH - All NBP

SEALING Radiator Side RH - 595DI Turbo

SEALING Radiator Side RH - 4 DI NST

SEALING Radiator Side RH - All 3 DI NST

SEALING Radiator Side RH - All NBP

SEALING Radiator Top - 595DI Turbo

SEALING Radiator Top All NST Except 595DI Turbo

SEALING Radiator Top - 575DI NBP




SEALING Radiator Top - 475/575DI NST

FOAM Pad for Radiator Sealing

BOTTOM Seal Plate - 475DI Sarpanch

BOTTOM Seal Plate - 475DI BP

WIREMESH Radiator

THRESHGUARD Assy.( For 575 / 585DI )-Copper Radiator 1

THRESHGUARD Kit ( For 475DI) - Copper Radiator

-

1

2

1

1

1

1

1

-

2

-

-

1

-

-

1

-

-

2

-

-

-

-

1

-

1

1

-

1

1

1

1

-

1

1

1

1

1

2

1

1

-

1

1

-

1

1

-

-

-

1

1

-

-

1

1

2

1

1

-

-

-

-

-

-

-

-

-

-

-

-

-

1

1

2

1

1

007539048B91 28 THRESHGAURD Assembly (595 DI) Aluminium Radiator 1 - -

REVISION / REMARKS

E/66/F02/47

E/66/F02/47



40

Cooling System Water Pump & Thermostat Housing

PART NUMBER

005557798R1

005557799R1

005557800R1

005555916R91

005555917R91

REF.

*

*

*

*

*

DESCRIPTION OF PART

THRESHGUARD Assy - All except 475 & 575/585 DI

- Copper Radiator

BRACKET for Thresh guard - Copper Radiator

BRACKET for Thresh guard - Copper Radiator

BRACKET - Threshguard LH side - 475DI - Copper Radiator 1

BRACKET - Threshguard RH side - 475DI 1

- Copper Radiator

2

-

QUANTITY

4DI 3DI 2DI

1 -

-

-

2

-

-

-

-

REVISION / REMARKS


41

Cooling System

17

14

13

16

15

12

11

10

9

1

7b

7a

4

6

8

5

7

2

3

3a

4

PART NUMBER

005550713R91

006003763B1

006001212B91

005557136R1

REF.

1

1

1

1

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

Aluminium Radiator Cpte With Recovery Bottle

FAN Blade (8 Blades)

FAN 4 Blade - (For 575 Rotary BS-III & 275 TU BS-III)

1

1

1

1

1

- A/190/F08/45

FAN 6 Blade - Metallic 1 1 - H/07/F10/42

FAN Blade (7 Blades) Plastic 1 1 - A/190/F08/45

575 DI / 475 DI / 265 DI / 275 DI (BS-II & BS-III)

005551502R91

005555358R1

1

*

FAN Blade (6 Blades) - 255DI Yuvraj LS

BOLT Spacer Mounting - Fan 4 Blade

(For 575 Rotary BS-III & 275 TU BS-III)

WASHER Spacer Mounting Bolt

-

4

-

4

1

4

001121799R1 * 4 4 4

- 575 Rotary BS-III / 275 DI TU / 595 DI

000751399R1 2 BOLT Hex Headed Fan Mounting 4 4 - H/07/F10/42

000179816 2 BOLT Fan Mounting - All Model Except

575 Rotary BS-III / 275 DI TU / 595 DI

WASHER Plain - 595DI Turbo

4 4 4

000120393 3 4 -

001082011R2 3 WASHER Spring Lock - All Inclusive of 595DI Turbo 4 4 4

006001763B1 3a SPACER - Fan 4 Blade (For 575 Rotary BS-III & 275 TU BS-III/595 DI) 1 1 1

006005406B1 3a SPACER Fan - Nylon 1 1 - H/07/F10/42



42

Cooling System

PART NUMBER

006004215B1

001231195R2

005554153R1

006001726A1

REF.

4

4

◆

4

DESCRIPTION OF PART

BELT Fan (Hilton) - 575 DI / 595 DI (BS - II) & 265/275 BSIII

BELT Fan - 475 for Smaller Dia Pulley

QUANTITY

4DI 3DI 2DI

BELT - (Only for 275 TU BS - III) 1 -

BELT Fan (Dunlop) 265/275 BSIII 1 1 1

1 -

(Also use for 475 BS - III & 575 Rotary BS - III)

REVISION / REMARKS

E/79/F04/10

005555358R1 *

006001660B92 ◆

006004741B92 5

BOLT Adaptor Mounting 4 4 -

(For 595 Turbo, 575 Rotary BS - III & 275 TU BS - III)

M/s. Autolek KACO Seal

M/s. Alpump (595DI Turbo/475NST & All BS-III) H/06/F09/11

- Low Discharge (BS-II) Except 595 DI / 475 DI

005552665R1 * FLANGE Water Pump 1 1 1

006012070B1 * NUT Pulley Locking Screw 2 2 2 H/08/F10/44

006012071B1 * SCREW Headless (Dog Point) 2 2 2 H/08/F10/44

006012068B1 * WASHER Star Lock 2 2 2 H/08/F10/44

005551093R1 * HUB Water Pump 1 1 1

006012069B1 6 BEARING Ball Water Pump Impller 1 1 1 H/08/F10/44

‡ 6 BEARING (Ball) Water Pump Spindle 1 1 1

005551087R1

005554321R1

005551098R1

005552669R1

7

◆

*

◆

*

BODY Water Pump (Spout)

CLIP Water Pump

1

1

1

1

1

1

005551068R1 SLINGER 1 1 1

005552663R1 ◆

005554734R91 8 SEAL Assy. - Kaco (Unitized) 1 1 1 H/08/F10/44

006012072B1 9 IMPLLER 1 1 1 H/08/F10/44

001233546R1 10 GASKET Water Pump - (Low Discharge) 1 1 1

006001821A1 10 1 E/79/F04/10

000102635

001082012R2

003065123R2

005556668R91

005557263R1

005557797R1

005556140R1

006001891B1

7a

7b

*

*

*

11

◆

11

GASKET Water Pump - High Discharge - Silicon Beading 1

(475 / 595DI Turbo & All BS - III Models)

NUT Water Pump

WASHER Spring Lock

TUBE Thermostat Bypass 1

4

4

CLIP Bypass Thermostat Hose (Low Discharge)

CLIP Bypass Thermostat Hose (High Discharge)

HOSE Thermostat Bypass (Low Discharge) 1

1

2

2

HOSE Thermostat Bypass (High Discharge)

For 475 & All BS - III Models

1

4

4

1

2

1

1

1

4

4

1

2

1

-

-

E/79/F04/10

E/79/F04/10

005554507R1

005554508R1

005556450R92

12

12

13

HOUSING Thermostat

HOUSING Thermostat

THERMOSTAT

1

-

1

-

1

1

-

1

1 A/97/F03/12



43

Cooling System

PART NUMBER REF.

DESCRIPTION OF PART

001233545R1

00703 815 R1

001233546R1

003065126R2

000022271RD

001082011R2

QUANTITY

4DI 3DI 2DI

1 1 1

REVISION / REMARKS

14

◆

◆

15

16

17


COVER Thermostat Housing

BOLT Thermostat Cover Mounting

WASHER Sp. Lock Thermostat Cover Mounting

1

3

3

1

3

3

1

3

3

006012074B91 * KIT Navjeevan Water Pump 1 1 1 H/08/F10/44



43 a

Fuel Injection System

37 38

16

13

21 1415 10 21

18

17

26

27

23

4

5

6 7 22 20

25

8

9

19

34

35

24

25

3

29

36 12 11

4 2 3a

31 30 32 33

PART NUMBER

000022271RD

006001336B1

005557834R1

REF.

1

2

2

DESCRIPTION OF PART

QUANTITY

4DI 3DI 2DI

REVISION / REMARKS

BOLT F.I.P. Gear Mounting 3 3 3

GEAR Cpte. Injection Pump Inline (66T) 1 1 1 E/103/F10/05

GEAR Cpte. Injection Pump 1 1 1

005556532R1

006001340R1

000022168RD

‡

006003149B92

*

3

2

2

3a

GEAR Cpte. Injection Pump - 275 DI Long Stroke

GEAR Cpte. Injection Pump - 255 DI YUVRAJ

GASKET F.I.P.

PUMP Fuel Injection Cpte.

PLATE Adaptor FIP Flange

1

-

-

1

-

1

-

1

-

-

1

1 - -

006004299B2 3a PLATE Adaptor FIP Flange 1 1 1 A/204/F09/37

001081722R2

000022200RD

*

*

BANJO Union

UNION

1

1

1

1

1

1

005551516R1

000022277RD

006001097B91

000022278RD

006001098B91

000022279RD

006001099B91

000022280RD

006001100B91

000022201RD

6

7

5

6

7

4

5

*

4

8

BANJO Union (Shorter Length)

PIPE Fuel Injection No. 1 Cpte.

PIPE Fuel Injection No. 1 Cpte.- 595DI Turbo / 275 TU (BS - III) 1


1

1

1

PIPE Fuel Injection No. 2 Cpte.- 595DI Turbo / 275 TU (BS - III) 1


1

PIPE Fuel Injection No. 3 Cpte. .- 595DI Turbo / 275 TU (BS - III) 1


1

PIPE Fuel Injection No. 4 Cpte. - 595DI Turbo 1

CLAMP Injector Pipe Male 2

-

-

-

1

-

-

1

1

1

2

-

-

-

-

-

-

1

1

1

1


44


PART NUMBER

000022202RD

000022206RD

001233807R1

001233808R1

005550227R1

006001275B91

006000094F1

006000177F1

001081778R93

001082293R95

001082448R92

001082438R91

REF.

9

*

*

*

*

10

10

11

12

10

11

12

DESCRIPTION OF PART

CLAMP Injector Pipe Female

BOLT Injector Pipe Clamp

NUT Injector Pipe Clamp M6x1 Hex Zinc Plated

WASHER Spring Injector Pipe Clamp M6

RUBBER Injector Pipe Clamp (Except B275 DI TU)

FUEL Filter Twin - D-TVS - 575DI Rotary

FUEL Filter twin- 0.7 Ltr. Higher Capacity Filter

ELEMENT Fuel Filter (Primary) - 10 Micron

ELEMENT Fuel Filter (Secondary)

FILTER Twin Fuel Cpte. 0.5 Ltr.

ELEMENT Fuel Filter (Primary)

ELEMENT Fuel Filter (Secondary)

QUANTITY

4DI 3DI 2DI

2 2 1

2

2

2

-

1

1

1

1

1

1

1

2

2

2

4

-

1

1

1

1

1

1

001082277R1 * O’ RING Fuel Filter Head 2 2 2

006010809B1 13 BRACKET Fuel Filter Mounting 475DI Bhoomiputra 1 1 1

006000079B11 13 BRACKET Fuel Filter Mounting - on Front Cover 1 1 -

1

1

1

1

1

-

1

2

3

1

1

REVISION / REMARKS

A/127/F05/13

000015822RD

000022271RD

000934309R1

005550753R1

13

*

*

14

(All NST/NBP & 4DI except 475DI BP/Sarpanch)

BRACKET Fuel Filter Mounting - Near Fuel Tank Side

BOLT Fuel Filter Mounting Bracket

WASHER Spring M8 Filter Mounting Bracket

NUT Fuel Filter Mounting

2

2

-

2

2

2

1

2

2

2

1

2

001082014R2 15 WASHER Spring Filter Mounting 2 2 2

005551103R92 16 PIPE Fuel Spill all 4DI 1 - - F/03/F10/11

005551104R92 16 PIPE Fuel Spill all 3DI 1 1 1 F/03/F10/11

005551105R92 16 PIPE Fuel Spill all 2DI 1 1 1 F/03/F10/11

000022307RD

000022306RD

17

18

BOLT Banjo Spill Pipe

WASHER Copper Spill Pipe

4

8

3

6

2

4

006000073B11 19 PIPE Feed Pump To Filter - All NBP / NST 1 1 -

005555832R11 19 PIPE Feed Pump To Filter - 4 DI Sarpanch / BP 1 - -

005550185R91 19 PIPE Feed Pump To Filter - 3 DI Sarpanch / BP 1 -

005550508R91

006003188B92

19

19

PIPE Feed Pump To Filter - 2 DI

PIPE Cpte. Fuel Filter to F.I.P.

-

1

-

1

001081720R3

001232932R1

006001238R1

006000074B11

20

◆

21

22

BOLT Banjo Feed Pump To Filter Pipe

WASHER Copper Feed Pump To Filter Pipe

PIPE Filter To F.I.P. - ALL NBP & NST

2

4

1

2

4

1

005555833R11 22 PIPE Filter To F.I.P. - 4DI Sarpanch & BP 1 - -

2

4

-

1

1

005550184R91

005550509R91

22

22

PIPE Filter To F.I.P. - 3DI BP & SARPANCH

PIPE Filter To F.I.P. - 2 DI -

1

-

-

1

005557072R93

006002759A92

005551076R91

006001175B1

005551660R1

23

23

23

23

*

PIPE Cpte. Fuel Overflow - All 4 DI

PIPE Cpte. Fuel Overflow 3 DI NBP/NST - Nylon

PIPE Cpte. Fuel Overflow - 2 DI

PIPE Cpte. F.I.P Overflow - All Models

BANJO Connector

-

1

1

-

1

-

1

-

1

1

1

1

-

-

1

A/160/F07/08

A/157/F07/01

A/157/F07/01



45


PART NUMBER

005551661R1

001081727R2

001081728R2

001230010R2

001081721R2

005550511R91

001081723R1

001081724R2

001099873R1

001081722R2

001121421R1

001030010R2

001081724R2

000022186RD

000022200RD

006001211B91

006000201B91

005556525R91

005558371R1

005556526R1

005557125R1

008000666B12

REF.

*

24

*

*

*

*

25

*

*

*

*

26

26

*

*

*

*

26

DESCRIPTION OF PART

BANJO Connector

BOLT Banjo

WASHER Copper Feed Pump To Filter Pipe

BOLT Banjo

WASHER Copper Fir Pump To Filter Pipe

PIPE F.I.P. - Non Self Lubricating Old Type

BOLT Banjo Lub F.I.P. Pipe

WASHER Copper Lub F.I.P. Pipe

SUPPORT

BANJO

CLIP

BOLT Banjo Overflow

WASHER Copper

HOSE Overflow Pipe To Spill Pipe (AVL)

UNION

INJECTOR Cpte. With Nozzle for 595DI Turbo

INJECTOR Cpte. With Nozzle for 475 SFC

QUANTITY

4DI 3DI 2DI

2

1

1

1

1

1

1

1

4

4

1

1

4

1

1

2

1

4

1

2 2 2

- - 1

2 2 2

4

1

4

1

1

1

1

1

-

-

1

1

3

2

1

1

1

1

1

1

1

-

-

1

1

2

REVISION / REMARKS

26

27

INJECTOR Cpte. With Nozzle - 585/275 DI TU

& 275DI Long Stroke (BS - III)

INJECTOR Cpte. With Nozzle

All Except 475 & 255 Long Stroke / 585 / 275

WASHER Injector - 585/275 DI TU & 255DI Yuvraj

4

4

3

3

2

2

27

475 / 575 DI / 595 DI 265 DI / 275 DI & All BS - III

WASHER Injector Nozzle 4 3 2

28 PIPE Cpte. Fuel Tank To Feed Pump 4 DI NBP 1 - - A/195/F09/07 without Water Saparator Assy.

006003680B1

008000667B12

005550015R91

006003232A91

006001238R1

005558071R91

28 PIPE Cpte. Fuel Tank To Feed Pump 575DI Rotary-D-TVS 1 -

28 PIPE Cpte. Fuel Tank To Pump - 3DI NBP - 1 1 A/195/F09/07

29

*

*

PIPE Cpte. Fuel Tank To Tap (Old Tractors)

WATER Separator Cpte.

WASHER Copper Coated with PVC for Water Separator

-

1

1

-

1

1

1

1

1

* 1 1

*

29

PIPE Cpte. Fuel Tank To Water Seperator

All Except Sarpanch

1

PIPE Cpte. Fuel Tank To Water Seperator All Sarpanch 1

PIPE Cpte. Water Seperator To Feed Pump 1

1

-

-

-

005557599R91

006000215B11

0060001308R91 29

All 4 DI Except NBP

PIPE Cpte. Water Seperator To Feed Pump 1 -

005558073R92 29

All 3 DI except NBP

PIPE Cpte. Water Seperator To Feed Pump - 2 DI 1

001233066R92 30 TAP Fuel Cpte. 1 1 1 A/217/F10/27

001127931R91

001081867R1

001081868R1

001081895R1

31

32

33

34

PIPE Cpte. Fuel Tap To Feed Pump (Old Tractors)

PLATE Clamp For Fuel Pipes

PAD Felt Clamp Plates

PLATE Clamp for Fuel Pipes

2

2

-

2

2

2

1

2

2

2

1

2


46


PART NUMBER

001081897R1

001082010R2

000120375

005551138R2

001230010R2

001230331R2

001121836R1

005551256R91

005551297R91

REF.

35

*

*

36

*

*

*

*

*

*

*

*

*

*

*

*

*

DESCRIPTION OF PART

PAD Felt Clamp Plates

WASHER Spring Plate Clamping

NUT for Clamping Plate Bolt

BRACKET Full Pipe Support

BOLT Banjo (Pipe Fuel Tank To Tap)

BOLT Banjo (Pipe Fuel Tank To Fuel Pump)

WASHER Copper

NOZZLE Cpte.

VALVE Delivery

PLUNGER Element

WASHER Delivery Valve

O’ RING Adaptor

WASHER for Filter Housing

PUMP Feed Cpte.

PUMP Feed Cpte.

WASHER Copper For Feed Pump

SCREW Air Vent

QUANTITY

4DI 3DI 2DI

2

1

2

2

2

4

1

1

4

2

2

2

-

2

3

1

1

3

005551063R91

001081969R2

005550057R1

001121168R1

005551061R91

005551060R91

001081972R1

005551264R1

1

-

-

1 -

-

A/R A/R A/R

A/R A/R A/R

005550061R1

005550062R1

001121173R92

000022211RD

*

*

*

*

SCREW Injector Leak Off

WASHER Screw

PRIMER Hand

VALVE R.S.D. Holder Delivery

4

A/R

1

4

3

A/R

1

3

2

A/R

1

2

005557408R91 24 PIPE Cpte Lube Oil to FIP - 595DI Turbo & All BS - III 1 1 -

2

1

2

2

-

2

1

1

2

4 3 2

A/R A/R A/R

1 1 1

A/R A/R A/R

001233313R1

007600694R91

006001238R1

007515264B91

006003180B92

000707321R91

*

*

*

*

CLIP Oil Pipe (All BS - III)

BRACKET Water Separator Mounting

WASHER Water Separator Mounting

FUEL Tap with Filter

2

1

1

1

2

1

1

1

24 PIPE Oil Cpte. - 1 1

* SEAL Governer - All 3 3 3

-

-

-

-

REVISION / REMARKS

006005027B1 26 INJECTOR Cpte. With Nozzle - 255 DI - - 2 E/99/F09/05

006001175B1 23 PIPE Cpte. Fuel Overflow - 255 DI - - 1 E/99/F09/05

001081723R1 * BOLT Banjo Lub FIP Pipe - 255 DI - - 1 E/99/F09/05

001081724R2 * WASHER Copper Lub FIP Pipe - 255 DI - - 2 E/99/F09/05


47

Fuel Injection System - 575 DI Rotary Pump

1 2 3 4

9 10

8

7

6

5

7a

PART NUMBER

006003017A91

006001283B1

006001284B1

006001285B1

006001286B1

006001282B1

006001281B2

006001275B91

006003393R1

006003394R91

006001276B11

006001173B1

006001269B1

006003680B1

REF.

*

1

2

3

4

5

6

7

7a

*

8

9

10

*

DESCRIPTION OF PART

PIPE High Pressure Assembly Consists of

PIPE High Pressure No. 1




PIPE Overflow

PIPE Fuel - Filter to FIP

FUEL Filter Assy. D-TVS

QUANTITY

4DI 3DI 2DI

1

1

1

1

1

1

1

1

-

-

-

-

-

-

-

-

-

-

-

REVISION / REMARKS

R/06/F05/26

FUEL Filter Element D-TVS

SOLENOID Switch Assy.

2

1 -

-

-

-

BRACKET Fuel Filter Mounting 1 -

GEAR F.I.P. Rotary (66T) 1 - - E/103/F10/05

PLATE F.I.P. Adaptor

PIPE - Fuel Tank to Filter

1

1 -

-

-

-

-

-

-

-

-


48

Kit for Spares & Service

PART NUMBER

001081643R91

001082164R91

001099285R91

001099569R91

001121052R91

001121053R91

001121063R91

001121590R91

001121714R92

001127889R91

005551067R91

005551993R91

005554100R91

005554486R91

005554488R91

005555310R91

005555532R93

005555533R93

005556874R91

005556875R91

005556877R91

005556881R91

006001918A91

006001919A91

006001920A91

006002145R91

006002592A91

006002593A91

006003681B91

REF.

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

DESCRIPTION OF PART

SET OF RING Piston -B275SB- IP

PACKAGE Gasket Engine -B275SB

SET BEARING Con Rod - STD-BIMETL

SET CYLINDER Sleeve & Piston

PISTON Assy W/Pin - 444

SET CYLINDER Sleeve & Piston - 444

PISTON Assy. W/Pin -B275SB-ESCORT

SET PISTON RING -B275SB -PCVL

SET CYLINDER Piston Cpte.

SET CYLINDER Sleeve & Piston

SET PISTON Ring - 444 - PCVL

SET PISTON Rings - DI ENG.- PCVL

KIT PISTON Sleeve Rings (B-275) - IDI

SET BEARING Main/Con 0.010-U/S

SET BEARING Main/Con 0.030-U/S

KIT ENGINE Repair (B-275) - IDI

KIT ENGINE Repair 3 DI

KIT ENGINE Repair 4 DI

KIT PISTON/Sleeve/Ring DI ONE Cylinder

KIT PISTON/Sleeve/Ring DI ONE Cylinder

KIT PISTON/Sleeve/Ring DI For One Cylinder

KIT PISTON/Sleeve/Ring One Cylinder DI

SERVICE Kit For Elements of Fuel Filter

SERVICE Kit For Oil And Fuel Filter

SERVICE Kit Of Elments of Fuel Filter

PISTON With Gudgeon Pin & Circlip

4 DI SERVICE KIT-PCV

3 DI SERVICE KIT -PCV

RING SET For Single Piston DI

QUANTITY

4DI 3DI 2DI

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R

A/R -

A/R -

A/R -

A/R -

A/R -

A/R -

A/R

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

REVISION / REMARKS

006012074B91 * KIT Navjeevan Water Pump 1 1 1 H/08/F10/44

006002145R91 * KIT Piston with Gudgeon Pin & Circlip A/R -


49

Part No. 0000MDIPC01, Edition 1, 31st Apr'12

235 DI ENGINE

Crankcase System - 235 DI

13

12

28

16

30

20

1

18

2

4

3

25

27

24

26

23

22

21

9

29

14

17

2

10

8

5

6

PART NUMBER REF.

DESCRIPTION OF PART QTY.

REVISION / REMARKS

ENG235DIBP * ENGINE Cpte. 235DI BP 1 A/206/F09/45

006001091B2 1 CRANKCASE Machined Air Cooled 235 DI 1

006001849B2 2 STUD Cylinder Head - Short 1 E/105/F11/03

006002146B1

000012653P04

006000768B1

000020706E05

000020254E05

3

4

5

6

7

STUD Cylinder Head-Long

NUT Hex

DRAIN Plug Magnet

SEALING Washer Copper

BOLT

3

4

1

1

1

006000769B1

006000771B1

000934309R1

005553017R1

006001997B91

005557703R1

006001809B1

006000777B1

006000406H1

000020307E05

006000780B1

006000781B1

000020281E05

8

9

10

11

12

13

14

15

16

17

18

19

20

STRIP Flat Crankcase

STRIP Bend Crankcase

WASHER Spring Lock

NUT

DIP Stick

RING Rubber

GASKET Inspection Cover

COVER Inspection

OIL Passage Plug

FLANGED Hex. Head Bolt

O’ RING 135 Mm

PISTON Cooling Jet

PIN Dowel

1

1

1

1

1

1

1

1

1

7

1

1

2

* Parts N ot Illustrated

52

Crankcase System - 235 DI

PART NUMBER REF.

DESCRIPTION OF PART QTY. REVISION / REMARKS

006001853B1

006001852B1

006002599B1

005553101R2

006002025 A1

006002087H1

005552915R91

000020269E05

005551963R1

21

22

23

24

25

26

27

28

29

BREATHER O’ Ring

BREATHER Cap Housing

WIRE Mesh - Breather Housing

2

1

1

O’ RING Filler Cap 1

CAP Oil Filler With ‘O’ Ring

BREATHER Tube

BREATHER Tube Hose Clip

PIN Dowel

PIN Dowel

1

1

1

2

2

000020786E05 30 PLUG M10x1 Taper Oil Galary 2

001082015R2 * WASHER Spring Lock 4 E/105/F11/03

006012798B91 * KIT Cylinder Head Stud for 235DI 1 E/105/F11/03

006006058H91 * HALF ENGINE 235 DI 1


53

Crankshaft System - 235 DI

13

16

32

29 31 27 23 21

30

26

28

4

5 8

28

6

34

2

7

17

14

9 10

33 11

22

12 15 18 19b

19

19a

20

35

24 25

1

3

PART NUMBER REF.


REVISION / REMARKS

006002642B1

006001008B1

006001889B1

1

2

3

NUT Pulley

SPACER 0.5 mm

PULLEY Crankshaft

1

1

1

006001010B1

006001011B1

4

5

GEAR Crankshaft

BEARING Cylinder

1

1

006001012B1 6 SPACER Front 1

006000822B2 7 CRANKSHAFT Assembly 1 A/194/F09/01

006001014B1 8 KEY Crankshaft 1

006001015B1

006001016B1

006001017B1

006001018B1

000020313E05

006001020B1

006001808B1

006001023B1

006000821B1

000020565E05

006001860B91

‡

006000900B1

9

10

11

12

13

14

15

16

17

18

19

19a

19b

SPACER Rear

CIRCLIP

GASKET Bearing Housing

HOUSING Main

BOLT

NUT Ring Crankshaft

GASKET Oil Seal Retainer

COVER Oil Seal Retainer

SEAL Oil Rear Viton

BOLT

FLYWHEEL Assembly Comprising of

FLYWHEEL

RING GEAR Flywheel (ACE)

1

1

1

1

8

1

1

1

1

4

1

1

1


54

Crankshaft System - 235 DI

PART NUMBER REF.


006001026B1

006001027B1

006001035B1

20

21

22

NUT Flywheel

CONNECTING ROD Assembly

BEARING Con-Rod Big End

006011187B1 22 BEARING Con-Rod Big End 0.010 U/Sized 2

006011188B1 22 BEARING Con-Rod Big End 0.020 U/Sized 2

006001033B1

006001034B1

006002584B1

23

24

25

BUSH Con Rod Small End

BOLT Con Rod

WASHER For Con-Rod Assembly

1

2

1

006001032B1

006001031B1

006001030B1

006001028B1

006001029B1

006000901B1

006001042B1

006001041B1

006001040B1

006003448B1

006001028B1

006001029B1

006000901B1

26

27

28

29

30

31

32

33

34

*

*

*

*

PISTON For ACE

PIN Piston

CIRCLIP For Piston

RING Piston Top

RING Piston Second

RING Oil Control

BUSH Crankshaft

BEARING NUP 315

KEY Driving Gear

SET Piston Ring Comprising of

RING Piston Top

RING Piston Second

RING Oil Control

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

2


55

Cylinder Head System - 235 DI

57

53a

43

54

1

11 12

13

10

14

5

6

33

32

39

37 28 40 20

38

44 35

35

44

31

30

25

26

21

55

4

8

7

3

2

34

9

16

17

18

29

50

24

27

46

23

24

22

45

53

61

48

52

59

60

59

58

PART NUMBER REF.

DESCRIPTION OF PART

006002068B1

000020695E05

000020254E05

006001045B1

006001765B1

000020797E05

006001046B1

006002058B1

006001834B2

006001833B2

006001053B1

006001835B2

000133093R1

003108732R1

006001057B1

006001054B1

006001055B1

006001056B1

006001052B1

006001074B92

006001077B1

13

14

15

16

17

9

10

11

12

6

7

4

5

8

1

2

3

NUT Cap Rocker Cover

WASHER Sealing - Copper

BOLT

COVER Rocker

PLATE Deflector

BOLT

GASKET Rocker Cover - 235 DI

STUD Rocker Cover

ROCKERARM RH With Oil Groove

ROCKER ARM LH With Oil Groove

SPACER Rocker

PIN Rocker Arm with Helical Groove

NUT Valve Lever Adjust Screw

SCREW Adjusting Valve Tappet

SEAL Valve Stem

LOCK Valve

RETAINER Valve Spring Top

QTY.

1

3

2

1

1

2

1

1

1

1

2

1

2

2

2

4

2

REVISION / REMARKS

A/164/F07/18

18

19

SPRING Valve

RETAINER Bottom

2

2

20 CYLINDER HEAD Asembly 1 E/97/F08/44

21 SEAT Valve Inlet 1

56

PART NUMBER REF.

DESCRIPTION OF PART

006001066B1

006002107B1

006002139B1

006001776B11

006000985B1

006001061B1

006000826B2

005553017R1

006001868B1

006000994B1

006000999B1

000022273RD

006001746B1

007535683B1

006002134B1

000012653P04

000022055RD

006000965B1

006001078B1

006001079B1

006001064B1

006001065B1

006002269B1

006002270B1

006002271B1

006001766B1

006001058B2

006001059B1

001081724R2

006001044B1

006001043B91

006002266B1

005553017R1

000934309R1

006001050B1

007601267B91

006002106B1

006001596B1

007601267B91

000021941E09

006002780B1

006002781B1

006002131B1

006001926B1

50

51

52

53

45

46

47

48

49

42

43

44

*

37

38

39

40

41

33

34

35

36

29

30

31

32

26

26

26

27

28

22

23

24

25

SEAT Valve Exhaust

GUIDE Valve (Semifinished)

VALVE Exhaust

VALVE Inlet

SHIM Beaded 0.8 mm

SHIM Beaded 0.9 mm

SHIM Beaded 1.0 mm

NUT Cap Rocker Bolt

BOLT

SPRING Decomp System

WASHER Sealing - Copper

BOLT Decomp System

PLATE Actuating Assembly

STUD Actuator Plate

NUT

WASHER M8 Spring Lock

PLATE Actuator

‘O’ Ring

SPRING Torsion

LEVER Decompression

STOPPER Decompression Cable

GASKET Inlet Manifold

STUD

MANIFOLD Intake

NUT

HOUSING Lower Intake Manifold

GASKET Exhaust

STUD

WASHER Spring Lock

MANIFOLD Exhaust

DUCT Air

BRACKET Top Silencer

NUT

NUT

AIR CLEANER Assembly

58

59

60

61

53a PRECLEANER - 235 DI

54 HOSE Air Cleaner

55

56

57

SPRING Hose Air Cleaner

PRE CLEANER

CLIP For Air Cleaner Hose

SEAL Rubber Outer

SEAL Rubber Inner

BRACKET Support Lower Silencer

SILENCER


QTY. REVISION / REMARKS

2

1

1

2

2

1

1

2

1

2

1

2

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2

6

1

2

4

2

1

1

2

1

1

1

1

1

1

1

1

2

A/164/F07/18

A/164/F07/18

A/164/F07/18


57


PART NUMBER REF.


006003447B1

006000994B1

006001808B1

006002118B1

006001017B1

006000931B1

006002188B1

006000929B1

006000985B1

006001809B1

006001810B1

006000835B1

006001046B1

006000815B1

006003449B1

006001064B1

006001065B1

*

*

24

25

*

*

*

*

*

*

*

*

*

*

*

*

*

PACKAGE Gasket (Engine Cpte) Comprising of

GASKET Exhaust

GASKET Oil Seal Retainer

GASKET Bearing Flange


GASKET FIP Flange

GASKET Front Cover

GASKET Hour Meter

GASKET Inlet Manifold

GASKET Inspection Cover

GASKET Pump Base

GASKET Push Rod Cover

GASKET Rocker Cover

GASKET Strainer Assembly

SET VALVE Engine Comprising of

VALVE Exhaust

VALVE Inlet

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

007602644B11 40 BRACKET Decompression Rod 1 C/03F08/21

007602645B1 * ROD Decompression 1 C/03/F08/21

006004600B11 39 LEVER Decompression 1 C/03/F08/21

005550039R1 * PIVOT Governor Controll 1 C/03/F08/21

000120376 * NUT 2 C/03/F08/21

000114605 * WASHER Tooth Lock 2 C/03/F08/21

000934871R1 * NUT Hex Headed 1 C/03/F08/21

005555955R1 * WASHER Plain 1 C/03/F08/21

000103361 * PIN Cotter 1 C/03/F08/21

001127932R1 * PAD Fuel Tank 1 C/03/F08/21

007602761B1 * KNOB Decompression 1 C/03/F08/21

58

62

65

65

56

66

59

63

62

64

Governor System - 235 DI

2

3

1

5

21 20 22 17 11

23

58

10

6 19

7

18 72a 72 17

37

51

52

30

25

31

27/28

29

47 55 44 42 43 55 39

34

36

35

33

24

70

49

36

16

15

12

13

14

26 13 74 67 68 69 9 4 8 71 46 48 73 75 38 50 40 41 45

PART NUMBER REF.


006001665B1

006000835B1

006000838B1

1

2

3

PUSH ROD Assembly

GASKET Push Rod Cover

COVER Push Rod

2

1

1

001081728R2

000020307E05

4

5

WASHER Sealing

BOLT Flanged

11

2

000021941E09 6 CLIP Hose Air Cleaner End 2 A/214/F10/15

006000840B1 7 HOSE Push Rod Cover 1

006000841B2 8 COVER Front 1

006002715B1

006000917B1

006002188B1

006000842B1

001081728R2

006000928B1

006000843B1

006002118B1

006000847B1

006000848B1

006000849B2

006002123B1

006000851B1

9

10

11

12

13

14

15

16

17

18

19

20

21

BOLT Allen

BRACKET Pull to Stop Lever

GASKET Front Cover

BOLT Special Hex

WASHER Sealing

BOLT Timing

FLANGE Camshaft

GASKET Bearing Flange

BEARING Ball

STRIP For Tappet

CAMSHAFT

KEY Woodruff

TAPPET Flat

11

1

1

1

7

1

1

1

2

1

1

1

2

59


PART NUMBER REF.


006000852B1

006000854B1

006000855B1

006001066B1

006002505B1

006000915B1

006000916B1

006000864B1

006000865B1

006000893B1

006000867B1

006000868B1

006000869B1

006000870B1

000103373

006000873B1

006000878B1

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

GEAR Camshaft

NUT

SHAFT Governor

‘O’ RING

SEAL Oil Front Viton

SHIM 0.2 mm Thick

SHIM 0.5 mm Thick

FORK Governing

PIN Thrust

BEARING Ball

SLEEVE Governor

WEIGHT Governor

FLANGE Governor

PIN Governor Weight

PIN Cotter

PIN Slide

HOUSING Governor

006002575B1

006002036B91

006001056B1

006000890B91

006000892B1

006000894B1

006002033B1

006000886B1

006000885B1

39

40

41

42

43

44

45

46

47

NIPPLE Grease

SPRING Guide Assembly

SPRING Governor

LEVER Assy Accelerator

BOLT High Idle

BOLT Low Idle

SPRING Retainer Front-Governor

LEVER Governor

LEVER Upper Governor

1

1

1

1

1

006006762F1 48 BOLT Flanged Hex. Head 2

006000887B1

006000888B1

49

50

SPRING Pressure

CIRCLIP - E Type

1

1

006002059B1

006002201B1

51

52

PIN Roll

BRACKET Full Load Setting

1

1

2

1

2

3

2

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

000020307E05

006000889B1

001233807R1

006001810B1

006001839B1

006001975B1

006002024B91

006001838B1

006000907B1

006001850B1

006001836B1

006001837B1

006000911B1

53

54

55

56

57

58

*

59

60

61

62

63

64

BOLT

BOLT Governor Setting

NUT

GASKET Pump Base

PUMP Base

SCREW Cap Allen

ASSEMBLY Roller Tappet Consist of

TAPPET Body

NUT Thin

SCREW Tappet Adjsuting FIP

ROLLER Tappet FIP

BUSH Roller Tappet FIP

PIN Roller Tappet

1

1

1

2

1

2

1

2

1

1

1

1

1

60

PART NUMBER REF.

DESCRIPTION OF PART

006000931B1

000020307E05

006000930B1

006000935B1

006000929B1

000011529P02

005553017R1

000020312E05

001233808R1

000013379P04

000022271RD

000060686M01

0060003917B1

65

66

67

68

69

70

71

72

73

74

75

76

GASKET FIP Flange

BOLT

ADAPTOR Hour Meter

SEAL Oil Hour Meter

GASKET Hour Meter

WASHER M6 Plated

NUT

BOLT M6 x 20

72a SPRING Lock Washer

BOLT Allen

BOLT Hour Meter Locking

PLAIN Washer

SCREW Grub



2

2

1

1

2

1

1

1

3

2

1

2

2

61

Fuel System - 235 DI

6 7

4

8

2

3

5

1

10

17

12

9 15

16

18

13

19

14

12

11

PART NUMBER REF.


REVISION / REMARKS

005553706R1

000022055RD

000022056RD

006001854B91

000022171RD

000022306RD

000022307RD

006001966B1

6

7

4

5

8

1

2

3

STUD Injector Nozzle Holder

NUT

WASHER Cone

INJECTOR Assembly (E083 2609 00)

CLAMP Nozzle Holder

BOLT Banjo

WASHER

PIPE Spill Over

006001965B1 9 PIPE Fuel Filter to FIP 1

006000918B2 10 PIPE High Pressure Fuel Injection 1 A/194/F09/01

000021354E08

000020710E05

11

12

FILTER Fuel Twin

WASHER Sealing

1

2

A/151/F06/28

005550753r1

001232932R1

000020726E05

006002069B1

006002165B91

13

14

15

16

17

NUT

BOLT Banjo

BOLT Filter Mounting

BRACKET Fuel Filter Mounting

FUEL Injection Pump Pf Ia (V) Type (F002 F 30 004)

3

3

2

1

1

000020307E05

005550700R1

18

19

BOLTS

WASHER Spring Lock

007201365B1 * PIPE Fuel Tank to Fuel Filter 1

2

2

1

1

1

1

1

1

3

1

62

Lubricating System - 235 DI

15 9 14

4 17

2 8 20

16

3

1

PART NUMBER REF.

DESCRIPTION OF PART

006000789B91

006002021B1

006002372B1

006002284B1

006000800B91

000020565E05

006000811B1

006003172B1

006000815B1

006000818B91

006000823B1

000120384

005557077R1

000013344P04

006000874B1

006000875B1

006000876B1

001081724R2

000020270E05

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

OIL Filter Assembly

ADAPTOR Oil Filter

PLUG Special for Oil tube

TUBE Oil

PUMP Lube Cpte. W/o SS

BOLT Flanged Oil Pump Mounting

GEAR DRIVE To Pump

OIL Pressure Switch

GASKET Strainer Assembly

STRAINER Assembly

VALVE Relief Assembly

WASHER Spring Lock

NUT

BOLT Allen

RING Oiling

LINK Oiling Ring

PIN Guide

WASHER Copper Relief Valve

KEY Woodruff

11

18 10

5 6

12 13

7


1

1

1

2

1

1

1

1

1

1

1

3

1

1

1

1

1

1

1

63

Cooling System - 235 DI

1636 20 28

15

21 30 12

19

18

17

14 31

33

34

29

8

26

29

27

22

37

6

10 13

35

25

4

11

23

5 3 2 1

9

7

24

PART NUMBER REF.


REVISION / REMARKS

000013119P04

007601117B1

005554172R1

006000939B2

006001764B1

006004785B1

006001840B91

000020270E05

6

7

4

5

8

1

2

3

NUT

WASHER Spring Lock

WASHER Plain

IMPELLER Cooling - Plastic

SPACER Blower Assembly

BEARING Ball

SHAFT Blower

KEY Woodruff

A/151/F06/28

A/153/F06/34

006001844B2 9 TUBE Support Blower Bearing 1 H/07/F10/42

006001888B1 10 PULLEY Blower 1

006000952B1

006001868B1

11

12

GUARD Impeller Front

HOUSING Lower

1

1

006000953B2

006001878B1

006001877B1

006001879B1

006001880B1

13 HOUSING Upper 1 A/184/F08/30

14

15

16

17

PLATE Deflector RH

PLATE Deflector LH

SIDE For Blower LH

SIDE For Blower RH

1

1

1

1

006001885B1

006001883B1

006001884B1

006000961B1

18

19

20

21

STRIP Blower Assembly

SPRING Tension

HOOK Blower Assembly

GUARD Impeller Shaft Rear

1

1

1

1

2

1

1

2

2

2

2

2

64

PART NUMBER REF.

DESCRIPTION OF PART

006000964B2

006000970B1

006003916B1

000020312E05

000020797E05

000934309R1

006001295B91

005553017R1

000934309R1

000020309E05

000020308E05

001233807R1

001233808R1

000020565E05

006001071B1

006001974B1

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

SUPPORT Blower

BOLT-U (Yoke)

V BELT

BOLT

BOLT

WASHER Spring Lock

SENSOR Temperature

NUT

WASHER Spring

BOLT

BOLT

NUT

WASHER Spring Lock

BOLT

SLEEVE Cylinder Assembly

BOLT Allen



1

1

4

4

4

1

1

14

4

1

5

1

1

4

1

2

H/03/F07/36


65


245 DI ENGINE

Crankcase Assembly - 245 DI

28

27

26

8

29

9

33

34

20

23

22

35

20 20 5

6

10

11

12

2

3

PART NUMBER REF.

DESCRIPTION OF PART

ENG245DIBP

006000393H1

‡

‡

‡

006000421H1

006000414H1

000172580

000020787E05

006000406H1

006000359H91

‡

‡

‡

‡

006000349H91

‡

‡

‡

‡

006000403H1

*

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

ENGINE Cpte. 245DI BP

CRANKCASE Assy With Bearing Cap

CAP Front Bearing

CENTRE Bearing Cap

CAP Rear Bearing

STUD Bearing

NUT

PLUG Sheet Metal - Welch Plug

PLUG For Oil Gallery

PLUG with Groove (Front Oil Gallery)

SET of Bearings Comprising of

MAIN BEARING Top Front

MAIN BEARING Bottom Front

MAIN BEARING Top Rear

MAIN BEARING Bottom Rear

SET of Thrust Washer Comprising of

THRUST WASHER Top Outer

THRUST WASHER Bottom Outer

THRUST WASHER Top Inner

THRUST WASHER Bottom Inner

STUD For Front Cover


68

4

9

7

25

24

1

10 15

QTY.

REVISION / REMARKS

1

1

2

1

1

1

2

3

2

1

8

1

1

6

6

1

1

1

1

1

1

PART NUMBER REF.

DESCRIPTION OF PART

000012653P04

005556521R1

006000405H91

006000417H1

006000408H1

006001515H1

006000409H1

000020988R1

000020883E05

006000394H1

000022055RD

000020786E05

006001196H1

006001907H1

22

23

24

25

26

27

28

29

31

33

34

35

*

*

NUT ( Front Cover)

WASHER (Front Cover)

OIL Dip Stick Assy.

SEALING Ring For Dip Stick

SEALING Ring - Cylinder Liner (Lower)

SEALING Ring - Cylinder Liner (Upper)

CYLINDER Liner

DRAIN Plug

STUD (FIP)

SCREW Lubricating Distibution Mechanism

NUT

PLUG Crankcase

STUD for Starter Motor Mounting

KIT Gasket Overhaul



3

3

1

1

A/R

2

1

2

2

3

1

1

8

8


69


27

19

51

21

26 25

44

45

47

48 28

29

30

32 34

50

28 7

6

33

23

20

24

37

35

36

22

39

38

18

40

16

13

17 12

11

10

2

1

3

5

14/15

8

9

4

5

PART NUMBER REF.

DESCRIPTION OF PART

006000442H1

006000436H1

006000448H1

006000462H1

006000455H1

000020307E05

009343009R1

001099900R2

001081618R1

006000438H1

006000439H1

006002000B1

006000473H1

005556320R1

006002820H1

006000453H1

000012249P04

001231899R2

000022273Rd

006000441H1

006000440H1

13

14

15

16

16

9

10

11

12

17

18

19

20

WASHER For Drain Plug

CENTERING Tube - Front Cover(dowel)

GASKET Front Cover

COVER Front

SHAFT Sealing Ring (Front Cover)

BOLT Long For Front Cover

BOLT M10 X 85 With Sealing Hole

BOLT M10x 55 Front Cover

BOLT M10x45 For Front Cover

BOLT M10 X 60 For Front Cover

SPRING Washer 10.2 For Front Cover

GASKET Timing Gear Cover(FIP Cover)

COVER Timing Gear (FIP)

QTY.

6

7

4

5

8

1

SHEET Metal Cover Assy. 1

2 OIL Pan Gasket 1

3 OIL Pan Assy (Sheet Metal) 1

LATTERAL Batton

BATTON

BOLT For Oil Pan To Rear Cover

WASHER Spring M8 For Oil Pan

DRAIN Plug

1

1

1

2

1

1

1

1

2

1

1

1

7

2

2

20

13

1

REVISION / REMARKS

70


PART NUMBER REF.


006002025A1 21 CAP Breather with "O" Ring 1

005556668R91 22 CLIP 1

000030020R1

006002087H1

23

24

BOLT M 10 X 25 (Timing Gear Cover FIP)

BREATHER Tube

1

1

006000449H1

006000443H1

000012249P04

006000459H1

006000450H1

25

26

27

28

29

GASKET Side Cover

COVER Side (Tappet)

BOLT For Side Cover

PIN M8x6x16 (Dowel Rear Cover)

GASKET Rear Cover

6

2

1

1

1

006000446H1

006000445H1

000934309R1

000020306E05

000020309E05

006001963H1

005552909

006001922H1

006001901H1

006000637H1

000020565E05

006001801B1

000020280E05

006001807B1

006001945B1

006000524H1

006000530H1

34

35

36

37

30

31

32

33

38

39

40

41

42

43

44

45

46

COVER Rear

OIL Sealing Ring (Crankshaft Seal)

SPRING Washer 8.2 For Rear Cover

BOLT M8 X 30 For Rear Cover

BOLT M8 X 25 Rear Cover)

CONNECTOR Hour Meter Cable

WASHER For Connector

NUT Transmission Cable

TIMING Mark Pointer

DOWEL

BOLT

IDLER Cage

DOWEL

GASKET Cage Idler

IDLER Shaft

BEARING 6204 N

CIRCLIP Internal

006001797B1

006002149H1

47

48

GEAR Idler

CIRCLIP External

000020306E05 49 BOLT M8 X 1.25 X 30 4

005551963R1 50 DOWEL Crankcase To Clutch Housing 2

005553101R1 51 "O" Ring Breather Cap 2

1

1

1

2

1

1

1

2

2

1

1

1

7

2

1

1

5

1

71

Crankshaft Mechanism - 245 DI

20 19

21

22

23

25

24

26

6

18

24a

27

3 4 5 10

8

9 11

16 17 15 14 13

3

2

26

1 7

28

PART NUMBER REF.


REVISION / REMARKS

006000472H91

006000482H1

‡

006000499H1

006000498H1

006000496H1

006000495H1

006001167B91

6

7

4

5

8

1

2

3

CRANKSHAFT Assy. Consisting of

BOLT Counter Weight

COUNTER Weight

BEARING Pilot 6304ZR

CIRCLIP (Crank Shaft)

KEY (CRANKSHAFT)

PIN (Dowel Crankshaft to flywheel)

FLYWHEEL Assy. Comprising of

‡

006000489H1

006000490H1

006000619H1

9

10

11

13

FLYWHEEL 279mm”

FLY WHEEL Ring Gear

FLY WHEEL Bolt

CRANKSHAFT Timing Gear

006000683H1 14 FRONT Oil Slinger Ring 1

006005983B1 15 PULLEY Engine Belt 1

006000475H1

006000506H1

006003308H91

16

17

BOLT Pulley (Crankshaft)

WASHER For Crankshaft

KIT Piston Comprising of 1

1

1

4

1

1

1

006000476H1

006000487H1

006000497H1

006003309H91

18

19

20

*

PISTON

PISTON PIN

CIRCLIP (Piston Pin)

RING Set (For 1 Piston) Comprising of

4

1

2

2

1

1

1

1

1

1

4

2


72

Crankshaft Mechanism - 245 DI

PART NUMBER REF.

DESCRIPTION OF PART

006000477H1

006000478H1

006000479H1

006000485H91

‡

006000486H1

006000493H1

006000494H1

006000474H1

21

22

23

24

24a

25

27

28

26


RING 1

RING 2

RING 3

CONNECTING Rod Assembly Comprising of

CONROD

CONROD Small End Bush

CONNECTING Rod Bolt 4

CONNECTING Rod Bolt Nut 4

BEARING Con Rod - 245DI 4

2

2

1

1

1

2


73

Valve Gear - 245 DI

10

9 4

3

8 7 6 5 2

1

17 16 13 14 15 13 12 18 11

25 23 21 22 21 20 24 25

PART NUMBER REF.

DESCRIPTION OF PART

006000345H1

006000518H1

006000503H1

006000721H1

006000504H1

006000505H1

000020308E05

006000484H1

006000507H91

006002299H91

006000526H1

006000502H1

006000524H1

006000530H1

006000527H1

006000513H1

000020308E05

006002739B1

006002756H1

006000512H1

006000523H1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

19

18

16

17

20

21

CAMSHAFT

KEY Woodruf

WASHER Camshaft

BOLT Camshaft

PAD Camshaft

ADAPTOR Camshaft

BOLT M 8x16 L for Camshaft Pad

GEAR Timing Camshaft

VALVE Tappet Assy.

PUSH ROD Assy.

PIN Intermediate Gear

GEAR (Idler Gear) Top Intermediate

BEARING 6204

CIRCLIP

WASHER Special for Intermediate Gear

GEAR Timing - FIP

BOLT M8X16 for timing gear - FIP

LOCK PAD (star washser)

NUT For Top Inter. Gear (Idler)

GEAR Bottom Intermediate

BEARING 6203

74

QTY.

REVISION / REMARKS

1

1

2

1

6

1

1

4

4

1

2

1

1

1

3

1

1

1

1

1

1

PART NUMBER REF.

DESCRIPTION OF PART

006000521H1

006000510H1

006000511H1

006000519H1

22

23

24

25

CIRCLIP 40 (Bottom Intermidiate Gear Pin)

PIN Intermeiate Gear Bottom

PAD Intermeiate Gear Bottom

CIRCLIP (Bottom Intermidiate Gear Pin)

Valve Gear - 245 DI


1

2

1

1

75

Cylinder Head Assembly - 245 DI

22

48

49

19 20

47

46

42

23

45

18

25

24

21

61

60

41

56

43

2

1

4

2

28

14

44 17

15

37

35

34 5556

57 58

59

33

32

31

30

29

27

13

8

11

6

5

7

9

57 12

10

3

51

52

PART NUMBER REF.

DESCRIPTION OF PART

000020507E05

006005505B1

006000344H91

‡

000020299E05

000020301E05

000020903E05

006001981H1

006001980H1

006000614H1

006000615H1

006000343H1

005550349R91

006000618H1

006000616H1

006000342H1

006000610H1

006000611H1

005557681R1

006000812F1

006001198H1

1

2

3

3

*

*

*

*

*

*

*

4

5

6

7

8

9

10

11

12

13

DOWEL Cylinder


ASSY. CYLINDER Head with Welch Plugs

HEAD Cylinder

PLUG Expansion

PLUG Expansion

PLUG Expansion Dia 40 mm

VALVE GUIDE Exhaust prefinish

VALVE GUIDE Inlet - prefinish

SEAT INSERT Inlet Valve - Prefinish

SEAT INSERT Exhaust Valve - Prefinish

WATER Director

SEAL Valve Stem

SPRING Retainer Cup Lower

SPRING Valve

RETAINER Spring Upper

VALVE Inlet

VALVE Exhaust

COLLET Scored Cone

BOLTS Cylinder Head - 12.9 Grade

STUD Rocker Arm Bracket


76

5354

55

QTY.

REVISION / REMARKS

4

4

4

4

2

1

2

1

1

8

2

2

8

1

1

1

6

1

4

2

2

E/89/F07/15

E/89/F07/15


PART NUMBER REF.

DESCRIPTION OF PART

006001195H1

006000637H1

006000589H91

006000621H1

006000623H1

006000604H91

006000622H1

006000352H1

006000624H1

000032140B12

006000626H1

006000640H1

000934309R1

005553017R1

000022273RD

000022055RD

006000628H1

006000339H1

006000351H1

006001207H1

006000599H1

006003126H1

006001200H1

000934309R1

005553017R1

005550766R2

005551426

006000600H1

006002158H91

006000680H1

000704613R1

001231400R13

000179840

001082012R2

006001196H1

000022273RD

000022055RD

006000601H1

006000606H1

006001199H1

000934309R1

005553017R1

006000653H1

36

37

38

39

31

32

33

34

35

40

41

*

27

28

29

30

23

24

25

26

18

19

20

21

22

14

15

16

17

42

46

47

48

49

43

44

45

50

51

52

53

54

55

STUD M10 X1.5 Rocker Cover

LOCATION Sleeve for Rocker Bracket

ASSEMBLY Rocker Group

BRACKET Rocker Arm

SHAFT Rocker

ROCKER ARM Assembly

ROCKER ARM

BUSH Rocker Arm

SCREW Adjusting

SCREW Nut Adjusting

WASHER Rocker Shaft

CIRCLIP 19 (rocker shaft)

WASHER(M8) Spring For Rocker Assy Mounting Stud

NUT For Rocker Bracket Stud

WASHER(M10) Spring For Rocker Assy Mounting Stud

NUT for Rocker Bracket Stud

GASKET Valve Cover

COVER CYLINDER Head (Valve Housing Cover)

WASHER Plain Valve Housing Cover

NUT Cap Valve Housing Cover

GASKET WATER Manifold

OUTLET Water Manifold

STUD - Water Manifold

WASHER

NUT

WASHER For Temperature Sensor Adaptor

TEMP Sensor Adapter

GASKET Between Exhaust Manifold and Cylinder Head

EXHAUST Manifold Assembly

Comprising of

MANIFOLD Exhaust

GASKET Stub Pipe

STUB PIPE Assy

BOLT - Exhaust Manifod and Stub Pipe

WASHER

STUD - Exhaust Manifold

WASHER

NUT

GASKET Between Intake Mani And CYLINDER Head

INTAKE Manifold

STUD M8 Inlet Manifold

WASHER Spring

NUT

GASKET

4

1

4

4

4

2

4

4

1

1

2

2

1

1


4

1

4

4

2

2

2

1

1

1

2

1

2

2

2

2

2

2

2

2

1

1

1

2

2

2

1

2

2


77


PART NUMBER REF.

DESCRIPTION OF PART

006001199H1

000934309R1

005553017R1

006002841H1

006000507H91

006002299H91

56

57

58

59

60

61

STUD

WASHER

NUT

MANIFOLD Intermediate

VALVE Tappet Assy.

PUSH ROD Assy.


2

1

2

2

4

4

78

9

12

11

13

15 4

24

25

16

10

23

17

22

21

26

19 18

PART NUMBER REF.

DESCRIPTION OF PART

007536253B1

007536253B1

00760695B1

005552901R1

000022273RD

005554365R1

007601737B1

005556103R91

007601621B1

007601402B1

007601403B1

076001953B91

007602942B91

007601953B91

007600505B1

006002090B1

000934309R1

000061157M01

006000653H1

006000652H1

006001200H1

1

1

2

3

4

5

6

7

8

9

10

11

11

11a RADIATOR Assembly with Recovery Bottle

12

13

14

15

16

17

18

COWL CPTE. Radiator Metallic

COWL CPTE. Radiator Plastic

BRACE Radiator

BOLT

WASHER Spring Lock

NUT

HOSE Radiator To Thermostat

CLIP Hose

HOSE Radiator To Water Pump

SEALING Radiator Side RH

SEALING Radiator Side LH

RADIATOR Assembly with Cowl

RADIATOR Aluminum Assembly with Cowl

FAN Blade Assembly

SPACER Fan

WASHER Spring Lock

BOLT Fan Mounting

GASKET Thermostat Housing & Water Outlet Manifold

THERMOSTAT Housing

STUD - Thermo. Housing Cover & Water Manifold

10


3

5

4

1

6

2

7

8


A/160/F07/08

1

1

1

1

4

1

1

1

1

1

2

4

1

2

1

2

2

6

1

1

1

A/160/F07/08

79


PART NUMBER REF.


000934309R1

005553017R1

006000651H1

006000350H1

006000654H1

005554679R1

001233808R1

006004585H1

19

20

21

22

23

24

25

26

WASHER For Stud

NUT

THERMOSTAT

GASKET Betn Thermostat Hsg & cover

COVER Thermostat Housing

BOLT

WASHER Spring Lock

HOSE Thermostat Housing to Water Pump

2

2

1

1

1

3

3

1 A/153/F06/34

000043129C11 27 WIREMESH Radiator 1 A/184/F08/30

80

Water Pump Assembly - 245 DI

5 11

4

9

6

8

8

1

13 14

15

10

3

2

1a

12

PART NUMBER REF.

DESCRIPTION OF PART

006002102B91

005554734R92

006001498H1

006001499H1

006001500H1

006001501H1

006001502H1

006001503H1

006001504H1

006001505H1

006001506H1

006001507H1

006001508H1

000051420D01

000022273RD

006000536H1

1a

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

WATER Pump Assy.

SEAL Unitized

IMPELLER

SHAFT Water Pump

PULLEY

NUT Nyloc

OIL Seal

SPACER Tube

CIRCLIP Internal

SPACER

KEY Woodruff

WASHER for Locknut

GREASE Cup Assy.

BOLT

WASHER

WATER Pump Gasket


4

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

81


4 2

6 7

PART NUMBER REF.

DESCRIPTION OF PART

006000537H91

006000538H1

006000552H1

006000554H1

006000634H1

000020286E05

006000541H1

006000570H1

005552905R1

006001637H1

006000572H1

005552905R1

006000574H91

006001678H1

006000573H1

000020316E05

000030020R1

000022273Rd

006001972B1

006000570H1

005552905R1

1

2

4

5

6

7

8

9

10

11

12

13

14

15

16

24

17

18

19

20

21

OIL Pump Assembly

OIL Pump Drive Gear

OIL Pump Centering Tube

BOLT For Oil Pump Mounting

SCREW Connector (Connector Oil Pump Inlet)

COPPER Washer For Screw Connector

SUCTION Strainer Assy

BANJO Bolt For Lub Oil Pump

WASHER Copper

DELIVERY PIPE Assy

CONNECTOR - Hp Pipe To Block

WASHER Copper

SINGLE Stage Oil Filter Assy. Comprising of

BRACKET Oil Filter

SEALING Ring

FILTER Element

BOLT M10x25 For Mounting Oil Filter Assy

WASHER Spring For Mounting Oil Filter Assy

DELIVERY Pipe Lub Oil Pump To Block

BANJO Bolt For Delivery Pipe Pump To Block

WASHER Copper

82

5

13

12

9 10 11

23 22

16

19

18

17

15

24

QTY.

REVISION / REMARKS

2

1

1

1

2

1

1

2

1

2

4

2

1

1

1

2

1

1

1

1

2

PART NUMBER REF.

DESCRIPTION OF PART

006001638H1

006001639H1

22

23

SEALING Taper

FERRULE



1

1

83

Fuel System & Air Cleaner - 245 DI

35

36

37

19

15

16

9

20

18

17

10 11

13

8

6

26

23

22

21

7

33

34

28 32 30 29

31

24

5 4 3 2 1 27

4

2

3

1

39 38

PART NUMBER REF.

DESCRIPTION OF PART

006000688H91

006000520H1

006000689H1

000020882E05

000022273Rd

006001904H1

006000715H1

000022201Rd

006003049H1

000020744E05

001081724R2

000022206Rd

001233808R1

001233807R1

006000687H91

000022171Rd

000022056Rd

006000696H1

005553017R1

000934309R1

006000629H1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

PUMP Injection (MICO)

ADAPTER (FIP)

GASKET For Injection Pump

NUT M10 For Pump Mounting

WASHER Spring

PIPE Fuel Injection (High Press Pipe No. 1)

PIPE Fuel Injection (High Press Pipe No. 2)

CLIP For Holding High Pressure Pipe (Holder High Pressure Pipe)

PIPE - FIP Lubrication

BANJO

COPPER Washer

BOLT For Clip-high Pressure Pipe

WASHER Spring

NUT For Bolt For Clip - High Pressure Pipe

INJECTOR Assembly

CLAMP Nozzle Holder

WASHER Spherical Injection Nozzle Holder

STUD Nozzle Holder

NUT M8 For Injector Clampling

WASHER

PIPE Cpte. From Filter To FIP

QTY.

REVISION / REMARKS

1

1

1

3

3

1

1

1

1

2

4

1

2

1

2

2

2

2

2

2

1

84

Fuel System & Air Cleaner - 245 DI

PART NUMBER REF.

DESCRIPTION OF PART

000020710E05

001232932R1

006000704H1

006000710H1

006000703H1

006000717H1

006000583H1

000020565E05

000022273RD/

001082293R95

006000094F1

001233891R1

000022055Rd

005550700R1

006003360H1

006003355H1

001081724R2

006000177F1

001081778R93

26

27

28

29

30

22

23

24

25

31

32

33

34

35

36

37

38

39

WASHER Copper - Pipe Cpte From Filter To FIP (Sealing Ring)

BANJO Bolt - Pipe Cpte From Filter To FIP

PIPE From Feed Pump To Fuel Filter

OVERFLOW Pipe From FIP To Tank

PIPE Cpte Fuel Spill Injector To Tank

PIPE Cpte Filter To Feed Pump

BRACKET For Diesel Filter

BOLT Filter Angle Plate Mounting

WASHER Spring - For Fuel Filter Bracket

FUEL Filter Twin 1/2 Ltr. Mico

BOLT For Mounting Filter Assy.

NUT For Mounting Filter Assyl.

WASHER Spring Lock For Mounting Fuel Filter On Filter Bracket

PIPE - Oil Gallery To Front Cover

BANJO

WASHER Copper

FILTER Element Primary

FILTER Element Secondary


1

2

1

1

2

1

1

4

2

1

2

2

2

1

2

4

1

1

006001513B91

007600595R91

006001252B1

005555585R91

1

2

3

4

AIR CLEANER

AIR Cleaner

BRACKET Air Cleaner

HOSE Air Intake

CLIP Hose Air Cleaner End

1

1

1

2

85

CHASSIS

AND

SHEET METAL


Single Piece Front Axle

14

15

16

14

15

11

12

13

7

1

17

2

2

18

17

2

10

3

9

8

4

3

10

7

2

18

PART NUMBER REF.


REVISION / REMARKS

005557768R93

007600039R92

005557291R95

1

1

1

FRONT Axle Cpte. With Iron Ore - 255 Yuvraj

FRONT Axle Cpte. With Iron Ore - 3DI NBP/NST/ Sarpanch/BP

FRONT Axle Cpte. With Iron Ore - 475 NBP/NST/Sarpanch/BP

1

1

1

005558522R96 1 FRONT Axle Cpte. With Iron Ore - 575 NBP 1

007600344R91 1 FRONT Axle Cpte. Single Piece 475DI & 275DI Wetland Models 1 K/50/F04/13

007609137B91 1 Front Axle Assy Cpte. - All 3 DI Non Power Steering Bow Type 1 N/55/F14/66

Single Piece axle

005559985B11 1 Front Axle Assy Cpte. - All 3 DI Power Steering 1 N/55/F14/66

005559983B11 1 Front Axle Assy Cpte. - All 4 DI Non Power Steering 1 N/55/F14/66

005559984B11 1 Front Axle Assy Cpte. - All 4 DI Power Steering 1 N/55/F14/66

000040090D 2 BUSH Steering Knuckle - 3 DI NBP/NST/ 255 Yuvraj 4

007600289R1 2 BUSH Steering Knuckle - 475/ 575 NBP & NST 4

005559908B1 2 BUSH Steering Knuckle For 3DI & 4DI 2 N/55/F14/66

007608267B1 * BUSH Rubber Steering Knuckle 2 N/55/F14/66

000705593R1

007600046R1

3

3

BUSH Front Axle Pivot Pin 3DI/ 475

BUSH Front Axle Pivot Pin-Short - 575 NBP

2

1

007600045R1

000109462

3A

4

BUSH Front Axle Pivot Pin-Long - 575 NBP

NIPPLE Grease

1

A/R

000109461

005557719R91

001081607R1

4

5

5A

NIPPLE Grease

PIVOT Pin Front Axle

BOLT

A/R

1

2

88

Single Piece Front Axle

PART NUMBER REF.


005556442R1 6 LOCK Plate for Pivot Pin 1

007600998A91 7 ROD Stay - 3 DI Non MKM & 255DI (For Straight Front Axle) 1

007600999A91 7 ROD Stay - 4 DI (Straight Front Axle) 1

007601001A1 8 NUT Stay Rod 2

001231305R2 9 WASHER Spring Lock Stayrod Nut 2

007600002R1 10 SEAL Oil Pivot Pin (Wetland)

005550052R2 11 SOCKET Stayrod Ball 1

2

1082051R2

000842389R1

000271565

12

13

14

WASHER Spring Lock

SHIM Stay Rod Cap G 0.381mm

BOLT

2

6

2

003109613R2 15 CAP Stay Rod Ball Socket 1

003071538R3 16 BALL Stay Rod 1

005559894B1 17 SEAL Steering Knuckle - Top 2 N/55/F14/66

0005559893B1 18 SEAL Steering Knuckle - Bottom 2 N/55/F14/66

000933471R1

000114745

005557092R1

*

*

*

NUT Slotted - 3DI/ 475 NBP

KEY Woodruff

SHIM 0.381mm

005557091R1 * SHIM G 0.127mm

1

005557093R1 * FELT Washer - 4 DI 2

001099672R1 * SHIM Stay Rod 1.524 mm A/R

2

2

1



89

Single Piece Front Axle 235 & 245 DI

11

13

1

2

10

4 5 3

9

1

14 12

6,7,8

PART NUMBER REF.

DESCRIPTION OF PART

007600518B11

007601647B1

007601646B1

007601013B11

007601018B1

001081607R1

007601710B1

007601711B1

007601712B1

007601023B1

007601024B1

000114745

007600522B1

007600523B1

000271565

007601726B1

007601727B1

007601728B1

*

1

2

3

4

5

6

7

8

9

10

11

12

13

14

16

16

16

245 DI FRONT AXLE

FRONT Axle Cpte.-245 DI-40mm Dia. Steering Knuckle -

Old Comprising of

BUSH Central Sleeve Front Axle

BUSH Steering Knuckle (Thrust)

PIN Pivot Front Axle With Lock Plate

LOCK Plate Small - Front Axle Pivot Pin

BOLT

SHIM Steering Knuckle Pivot Pin (0.1mm thickness)



O’ RING Front Axle Pivot Pin

O’ RING Bottom Steering Knuckle

KEY Woodruff

ARM Knuckle LH

ARM Knuckle RH

BOLT

SHIM Front Axle Pivot Pin (0.2mm thickness)




90

15

16

1

2

QTY.

REVISION / REMARKS

-

4

4

4

1

1

2

1

2

4

2

2

2

1

2

2

4

2


PART NUMBER REF.

DESCRIPTION OF PART

007601390B11

007600045R1

007601393B1

007601760B11

005556442R1

001081607R1

005557092R1

005557091R1

000114745

007600522B1

007600533B11

000271565

000124589

007601756B1

007601757B1

007601758B1

001231413R91

*

1

2

3

4

5

6

7

11

12

13

14

15

16

16

16

*


245 DI MODIFIED FRONT AXLE

FRONT Axle Cpte.-245 DI-34.5mm Dia. Steering Knuckle Comprising of

BUSH Central Sleeve Front Axle

BUSH Steering Knuckle (Thrust)

PIN Pivot Front Axle With Lock Plate


BOLT



KEY Woodruff

ARM Knuckle LH (34.5 mm Dia.)

ARM Knuckle RH

BOLT

NUT




BEARING Thrust Steering Knuckle

2

1

1

1

4

2

2

1

4

4

2

2

4

1

2

2

007600608B91

007600609B11

*

*

235 DI FRONT AXLE

FRONT Axle Cpte. with Hub Assly. - 235 1

40mm Dia. Steering Knuckle - Old Comprising of

FRONT Axle Cpte. - 235 40mm Dia. Steering Knuckle Comprising of 1

007600045R1 1 BUSH Pivot Pin - 235 2

007600565B1 2 BUSH Steering Knuckle Top & Pivot Pin 4

007600544B1

007601567B11

007601018B1

2

3

4

BUSH Steering Knuckle Bottom 2

PIVOT Pin Cpte. with Lock Plate - 235


1

2

007601710B1

007601711B1

007601712B1

007601023B1

007601024B1

007601726B1

007601727B1

007601728B1

007600522B1

007600523B1

*

*

*

*

*

6

7

8

12

13

SHIM Steering Knuckle Pivot Pin 0.1mm



O’RING Front Axle Pivot Pin

O’RING Bottom Steering Knuckle

SHIM Front Axle Pivot Pin 0.2mm



ARM Knuckle LH

ARM Knuckle RH

4

4

2

4

1

2

4

2

2

1

007600608B92 *

235 DI MODIFIED FRONT AXLE

FRONT Axle Cpte. with Hub Assly. - 235 1 A/151/F06/28

007602612B91 *

34.5mm Dia. Steering Knuckle Comprising of

FRONT Axle Cpte.-235 34.5mm Dia. Steering Knuckle Comprising of 1 A/151/F06/28

007600045R1 1 BUSH Pivot Pin - 235 2 A/151/F06/28


91


PART NUMBER REF.

DESCRIPTION OF PART Qty.

REVISION / REMARKS

007601393B1

007602623B3

005556442R1

005557092R1

4

*

2

3

BUSH Steering Knuckle 4 A/151/F06/28

PIVOT Pin Cpte. with Lock Plate - 235 1 N/38/F08/31



2

2

005557091R1

007601673B1

*

6



2

4

007605060B91 7 SPACER Front Axle Pivot Pin A/R N/38/F08/31

007601758B1 8 SHIM Front Axle Pivot Pin 0.8mm

4

001231413R91 * BEARING Thrust Steering Knuckle 2

007600522B1

007600523B1

12

13

ARM Knuckle LH

ARM Knuckle RH

007602554B91 * TIE Rod Assembly 235 & 245 DI 1

007902643B1 * BALLJOINT Assembly RH Tie Rod Assy. 235 & 245 DI 1

1

1

007902644B1 * BALLJOINT Assembly LH Tie Rod Assy. 235 & 245 DI 1

007902645B1 * NUT Lock RH Tie Rod Assembly 235 & 245 DI 1

007902646B1 * NUT Lock LH Tie Rod Assembly 235 & 245 DI 1

A/151/F06/28

005555303R2 * PLATE Lock 1 N/38/F08/31

000934309R1 * WASHER Spring Lock 1 N/38/F08/31

000020253E05 5 BOLT Hex. Headed 4 N/38/F08/31


92

3 Piece Front Axle

23

19

21

23

20

5

6

5

18

15

22

3

2

14

17

16

3

8

7

1

5

2

9

10 5

4

3

PART NUMBER REF.


005555913R93 1 FRONT Axle Cpte. - 3 Piece 1

007600635R91 1 FRONT Axle Cpte. - 3 Piece 575DI Wetland 1 K/50/F04/13

005553988R2

001081992R91

2

3

BUSH Front Axle Pivot Pin 2

NIPPLE Grease 3

005558950R92 4 FRONT Axle Extension Grey Colour L.H.

1

007600495R92 4 FRONT Axle Extension Grey Colour L.H. - 575DI Wetland 1 K/50/F04/13

000040090D

005558971R92

5

6

BUSH Steering Knuckle

FRONT Axle Extension Grey Colour R.H.

2

1

007600494R92 6 FRONT Axle Extension Grey Colour R.H. - 575DI Wetland 1 K/50/F04/13

000040090D 5 BUSH Steering Knuckle 2

001081755R2 7 BOLT 2

005556110R2

001082016R2

000022081

005557719R91

8

9

10

11

SLEEVE Front Axle Bolt

WASHER

NUT

PIVOT Pin Front Axle with Lock Plate

2

1

2

2

005557718R1

001081607R1

11

12

PIVOT Pin Front Axle

BOLT

1

2

005556442R1 13 LOCK Plate For Pivot Pin 1

007600999A91 14 ROD Stay - 4 DI (Straight Front Axle) 1

007600333B91 14 ROD Stay - 595DI 1

000842389R1 15 SHIM Stay Rod Cap G 0.381mm

6

93

3 Piece Front Axle

PART NUMBER REF.


REVISION / REMARKS

007601001A1 16 NUT Stay Rod 2

001231305R2

005550052R2

000271558

000271565

003109613R2

‡

17

18

19

20

21

22

WASHER Spring Lock Stayrod Nut

SOCKET Stayrod Ball

BOLT

BOLT

CAP STAY Rod Ball Socket

BALL Stay Rod

007600876R91

005557019R91

000842389R1

005557091R1

007601285A1

*

*

*

*

*

STEERING Knuckle Seal -top

STEERING Knuckle Seal - Bottom

SHIM 0.381mm

SHIM G 0.127mm

SPACER - Stay Rod

007601286A1

007601287A1

007601284A1

007600976B91

*

*

23

*

SPACER - Stay Rod

SPACER - Stay Rod

WASHER - Stay Rod

FRONT Axle Centre Piece - 595 DI Potato Spl.

A/R

A/R

2

1



1

1

2

2

A/R

1

1

2

2

2

1


94

Front Axle Support

1 2/3

5a

1b

5

1a 1

8

6

8

7

PART NUMBER REF.


005550519R94 1 SUPPORT Front Axle - 255 DI 1

005550053R93 1 SUPPORT Front Axle - Folded (With Adaptor Type) (For 3 DI Models) 1

005551419R97 1 SUPPORT Front Axle (265 DI BP& 365 DI/255 DI Yuvraj) 1

007536712B1

005551418R8

1

1

SUPPORT Front Axle (265 & 475 DI, New Bhoomiputra)

SUPPORT Front Axle (All 3DI & 475 DI Models) - Except NST

1

1

A/170/F07/38

007536712B1 1 SUPPORT Front Axle (All NBP) 1 A/206/F09/45

001231765R94 1 SUPPORT Front Axle (With Adaptor Type) (B 275 IDI ) 1

007600641R91 1 SUPPORT Front Axle - (Cast Iron) (All 575 DI & 585 DI Sarpanch) 1

007536715B91 1 SUPPORT Front Axle - 575 NBP 1

008000462B1 1 SUPPORT Front Axle (475 DI NEW SARPANCH) 1

007600308B91 1 SUPPORT Front Axle (595 DI NEW SARPANCH) 1 A/206/F09/45

007600632R91 1 SUPPORT Front Axle - Wetland with Replaceable Bush (575 DI) 1 A/207/F09/50

005550513R1

005551416R1

005551417R1

007600275R1

1b

2

3

2

ADAPTOR Front Axle

SPACER LH

SPACER RH

SPACER (For 475 DI models with

Single Piece Front Axle / 575 DI BP (All 3 DI NBP)

1

1

1

2

000179799

000271731

000271560

000271569

4

5

5a

6

BOLT

BOLT

BOLT

BOLT

2

1

4

2

95

Front Axle Support

PART NUMBER REF.


REVISION / REMARKS

000271574

001082015R2

005556425R1

7

8

*

BOLT

WASHER Spring Lock

BUSH Rear - Front Axle Support 1

1

4

007600634R1 * BUSH Front - Front Axle Support 1

005556426R1 * BUSH Front - Front Axle Support 1


96

245 & 235 Front Axle Support

19 17 4 18 14

1

11

5

6

3

2

2

7

12

17

16

Fig. - 1

13

9

10

8

15

6a

2a

3a

1a

Fig. - 2

PART NUMBER REF.

DESCRIPTION OF PART

007600521B11

007601761B91

00760116B1

007601117B1

005552901R1

000022273RD

7600980B91

1a

1a

2a

3a

4a

5a

6a

245 FRONT AXLE SUPPORT

SUPPORT Front Axle - 245 DI (40 mm Dia. Steering Knuckle)

SUPPORT Front Axle - 245 DI (34.5 mm Dia Steering Knuckle)

BOLT 245 DI

WASHER 245 DI

BOLT - 245 DI

WASHER - 245 DI

SEALING Bottom


1

1

4

4

1

1

1 A/150/F06/27

007600606B12

007602621B91

1

1

235 FRONT AXLE SUPPORT

SUPPORT Front Axle - 235 (40 mm Dia. Steering Knuckle)

SUPPORT Front Axle - 235 (34.5 mm Dia Steering Knuckle)

1

1 A/151/F06/28

007602654B93 1 SUPPORT Front Axle - 235DI 1 A/226/F10/56

007600330C1

005556521R1

2

3

BOLT

WASHER Spring Lock

6

6

000030184R1

‡

000020294SH

000022273RD

007601522B1

000020306E05

4

5

6

7

8

9

WASHER Plain

ADAPTOR Hydraulic Mounting

BOLT

WASHER Spring Lock

BRACKET Tower Air Cleaner

BOLT

2

1

4

4

1

4

A/173/F07/42


97

245 & 235 Front Axle Support

PART NUMBER REF.

DESCRIPTION OF PART

000934309R1

000120396

000022055RD

000934309R1

007601015B1

007601014B1

000179840

001082012R2

000179843

000102635

10

11

12

13

14

15

16

17

18

19

WASHER Spring Lock

WASHER Plain

NUT

NUT

CLAMP Air Cleaner

BRACKET Air Cleaner

BOLT

WASHER Spring Lock

BOLT

NUT

Qty.

REVISION / REMARKS

2

6

4

4

1

6

2

1

4

2


98

20

9a

15

19

18

17

16

Front Axle Weight

14

13

11

10

9

1

1 4

3

2

8

7

6

5

PART NUMBER REF.


007600361B1

007601372R2

00555044R4

000040276C07

000271574

007601893B1

001099817R1

001082015R2

007600258R1

005550228R2

005550998R3

005558326R1

005558319R1

000271560

001082015R2

1

1

◆

2

◆

3

4

5

5

5

5

5

6

7

WEIGHT Front Axle 595 NST

WEIGHT Front Axle 50 Kg

00555044R4 & 000040276C07

As a Set is Interchangeable with 007601372R1



BOLT

BOLT

1

1

2

2

1

1

A/160/F07/08

WASHER Plain 3 A/202/F09/26

WASHER Spring Lock 2

BRACKET Front End Mounting

BRACKET Front Weight - 255 Yuvraj

1

1

A/129/F05/15

BRACKET Front Weight - 275 BP

BRACKET Front Weight - 475 Sarpanch/275 NBP/275 Sarpanch

BRACKET Front Weight - 575 BP/ Sarpanch

BOLT

WASHER Spring Lock

1

2

1

1

2

A/129/F05/15

005550807R1

005557710R1

9

9

WEIGHT Front End (Jerry Can) A/R

WEIGHT Front End - 255 Yuvraj/ All 275&575 Except 275 & 575 NST 1

008002506B1 20 WEIGHT Counter Front End 36Kg 1 U/49/F10/36

005555523R1 9 WEIGHT Front End L Type A/R


99

Front Axle Weight

PART NUMBER REF.


REVISION / REMARKS

005557868R1 9 WEIGHT Front End (Box Type) (For 575 & 585 DI Sarpanch) 4

007604708B11 9 WEIGHT Fornt End 595 DI 1

005551847R1

005550092R1

*

10

PLUG for Weight Mounting Bracket

SPACER Rubber

1

1

005550099R92

000050648D99

001082014R2

005557709R1

11

12

13

14

RETAINING Plate for Front weight

WASHER Plain (Except B 275, 225 & 255 DI)

WASHER Spring Lock (Except B 275, 225 & 255 DI)

BOLT Long (Except B 275, 225 & 255 DI)

2

2

1

2

005558022R1

005557848R2

000120377

007600980B91

005558065R92

007600178R91

008000048B1

008000115B91

007536255B11

15

16

16

17

17

17

*

*

*

PLATE Clamp (L Type) (For B275 DI)

BOTTOM Seal Rubber (For B275 DI)

NUT UNC

BOTTOM Seal Rubber (For 245 DI)

BOTTOM Seal plate 475 Sarpanch

BOTTOM Seal plate 475 BP

BAFFLE Plate - 475 NST

HEAT Shield - 475 NST

SHIELD Baffle Plate - 595 DI

1

1

1

1

2

1

2

1

1

007539478B1 * BAFFLE Hot Air - 595, 575 & 275 DI 1 A/198/F09/19

007535986B11 * BAFFLE Plate LH - 595 DI Old 1

007535833B1

000120394

*

18

BAFFLE Plate - 595 DI Modified

WASHER Plain

1

2

000180123

005558426R1

005558216R1

007536937B11

19

*

*

20

BOLT For Rubber Bottom Seal

PAD Rubber Weight Retaining

- 475 Sarpanch / 275 NBP/ 275 Sarpanch/575 BP/275 BP

WEIGHT Rear Wheel 595 NST

FRONT Counter Weight in Sheet Metal Box -

2

1

2

1 U/34/F06/33

36 Kg. 475 Sarpanch / 275 NBP/ 275 Sarpanch

008002506B1 20 WEIGHT Counter Front End - 275DI Bhoomiputra 1 A/229/F11/06

001231707R1 * BOLT Hex Headed 2 U/45/F10/18

001099817R1 * WASHER Spring Lock 2 U/45/F10/18

007536936B1 * BOLT Front End Weight Mounting 8

005558327R91 11

007536938B11

007602376B91

17

17

RETAINING Plate for Front Weight

- 275 DI Sarpanch / 575 DI BP / 575 DI Sarpanch

BOTTOM Sealing - 275 DI NBP

BOTTOM Sealing - All NBP Except 275 DI

1

1

1

007602375B1

007602373B1

* STOPPER Hood Rest Tyre

17a FOAM Pad for Bottom Sealing Back

006008314B1 17b FOAM Pad for Bottom Sealing Side 1

007535932B91 17 BOTTOM Sealing - 275 DI NBP (Old Type) 1

007500036R1 * RUBBER Bottom Seal - 255 DI Yuvraj

2

1

1

007539745B1 * BRACKET Hood Mounting LH 1 U/49/F10/36

007539746B1 * BRACKET Hood Mounting RH 1 U/49/F10/36


100

22

19

Steering Knuckle, Arm, Drag Link and Tie Rod

19

23

24

19

13

15

11

12

14

9

11

12

13

15

10

5

6

4

17

18

8

3

1

18

3

6

7

5

8

2

PART NUMBER REF.


007601025B11

007601399B11

005557090R93

001127036R96

1

1

1

1

KNUCKLE Cpte. R.H. Steering (For 235 / 245 DI)

40 mm Dia Knuckle Pin - Old

KNUCKLE Cpte. R.H. Steering (For 235 / 245 DI)

1

1

34.5 mm Dia Knuckle Pin - Modified

KNUCKLE Cpte. R.H. Steering (For 475 DI All models & 575 NBP) 1

KNUCKLE Cpte. R.H. Steering (For All 3 DI models

255 Yuvraj/575 DI BP/575 Sarpanch/575 DI NEW SARPANCH/

1

585 Sarpanch/595 DI/585 DI Sarpanch with Power Steering

A/150/F06/27 &

A/151/F06/27

N/28/F04/32

N/28/F04/32

005554708R94 1 KNUCKLE Cpte. R.H. Steering 1 A/206/F09/45

(For 585 DI Sarpanch with Power Steering)

005557090R95 1 KNUCKLE Steering Cpte RH (All MKM) 1 N/55/F14/66

007600679B11 2 KNUCKLE Cpte. L.H. Steering (For 235 / 245 DI )

40 mm Dia Knuckle Pin - Old

1

007601398B11

005557089R93

001127035R95

2

2

2

KNUCKLE Cpte. L.H. Steering (For 235 / 245 DI)

34.5 mm Dia Knuckel Pin - Modified

KNUCKLE Cpte. L.H. Steering (For 475 DI All Models & 575 NBP)

KNUCKLE Cpte. L.H. Steering (For All 3 DI Models / 255 Yuvraj /

575 DI BP/575 Sarpanch/575 DI NEW SARPANCH/585 Sarpanch/595 DI

1

1

1

A/150/F06/27 &

A/151/F06/27

N/28/F04/32

N/28/F04/32

005557708R5 2 KNUCKLE Cpte. L.H. Steering (For 585 DI Sarpanch Power Steering) 1

005557089R95 2 KNUCKLE Steering Cpte LH (All MKM) 1 N/55/F14/66

000039862D 3 BEARING Steering Knuckle Thrust 2


101


PART NUMBER REF.


REVISION / REMARKS

001231413R91

001127311R91

003070055R91

000707558R91

001082161R92

007600522B1

001127655R1

◆

◆

◆

◆

◆

4

4

ARM R.H. Steering Knuckle (For 235 & 245 DI)

ARM R.H. Steering Knuckle (For All 575 Model Except

575 NBP/ 585 Sarpanch / All 3DI / 255 Yuvraj)

1

1

005557087R1

000271565

000102639

007600523B1

001127659R1

4

5

6

7

7

ARM R.H. Steering Knuckle (For All Models Except Above)

BOLT

NUT

ARM R.H. Steering Knuckle (For 235 & 245 DI)

ARM L.H, Steering Knuckle(For All 575 Model Except

575 NBP/ 585 Sarpanch / All 3DI / 255 Yuvraj)

ARM L.H, Steering Knuckle (For All Models Except Above)

KEY Woodruff No. 40

TIE ROD Cpte. - 595 DI Potato Spl.

1

2

2

1

1

005557088R1

000114745

007601748B91

7

8

9

1

2

1

007602554B91 9 TIE ROD Cpte. (For 235/245 DI) 40mm Dia. Steering Knuckle 1 A/206/F09/45

005557725R91 9 TIE ROD Cpte. QH Talbros 1

001232794R92 9 TIE ROD Cpte. for Single Piece Axle

(For 255 Yuvraj/All 3DI Models/575DI NBP/All 475 Models)

1

001233219R91

001231409R91

001127912R2

001230282R91

005550589R91

◆

◆

◆

9

◆

TIE ROD Cpte. (For 3 piece Axle) NAAL

RML Comprising of

1

‡

000181379

001082012R2

001082019R1

000120394

000103026

007601656B91

007601944A91

001230290R11

005550590R91

007601657B91

007601945A91

001230291R11

005550591R91

00110146R91

007601659B1

10

11

12

13

14

15

16

16

1

6

◆

17

17

1

7

◆

18

19

TUBE Tie Rod

BOLT

WASHER

CLIP Tie Rod LH

WASHER

NUT

END LH Cpte. Tie Rod - 235 / 245 DI

END LH Cpte. Tie Rod (For 255 Yuvraj /

All 3 DI Models / 575DI NBP/All 475 Models)

END

LH

Cpte. Tie Rod (For 3 Piece Front Axle) NAAL

RML

END RH Cpte. Tie Rod - 235

END RH Cpte. Tie Rod (For 255 Yuvraj /

All 3 DI Models / 575DI NBP/All 475 Models)

END

RH

Cpte. Tie Rod (For 3 Piece Front Axle) NAAL

RML

NIPPLE Grease

BOOT Rubber - 235 / 245 DI

1

2

2

2

2

2

1

1

1

1

4

1

1

‡ Not Serviceable Separately /


102


PART NUMBER REF.


001082091R1 19 BOOT Rubber 4

007601660B1 20 WASHER Lock - 235 / 245 DI 4

001127914R1 20 WASHER Lock 4

007601661B1

000933471R1

000103374

21

21

22

NUT - 235

NUT

PIN Cotter 4

4

4

007601899B1

007600525B1

008000352B92

005550044R92

23

23

23

23

DRAG Link Cpte. - 235

DRAG Link Cpte. - 245 DI

1

1

001232795R92

001233220R91

007600321B92

‡

001232793R92

001233509R91

001231792R92

001233510R91

000120394

001082012R2

000103026

005557091R1

005557092R1

23

◆

23

24

25

◆

26

◆

27

28

29

*

*

DRAG Link Cpte. - 265 DI New Sarpanch/275 DI New Sarpanch

DRAG Link Cpte. -

255 DI/475 DI NEW SARPANCH/575 DI NEW SARPANCH/All 3DI Except NST

DRAG Link Cpte. - All 475 DI Sarpanch/475 DI BP/

475 NBP/575 DI Sarpanch/575 DI BP/575 DI NBP

DRAG LINK CPTE. - 595 NST Comprising of

TUBE Drag Link

END L.H. Cpte. Drag Link - (RML)

END R.H. Cpte. Drag Link -(RML)

WASHER Spring Lock

WASHER Plain

NUT

SHIM Steering Knuckle Pivot 0.015”

SHIM Steering Knuckle Pivot 0.005”

1

1

1

1

1

1

1

2

2

2

A/R

A/R

007601664B91

007600081R91

001230290R11

001230291R11

007600082R91

001232792R91

001232793R91

*

*

17

16

*

17

16

KIT NUMBERS

KIT Tie Rod End RH & LH (235/245 DI)

KIT Tie Rod End RH & LH (For 575 & 585 DI Models -

3 Piece Front Axle) Comprising of

END Cpte. Tie Rod RH

END Cpte. Tie Rod LH

KIT Tie Rod End RH & LH (For 2 DI & 3 DI Models)

Comprising of

END Cpte. Tie Rod RH

END Cpte. Tie Rod LH

1

1

1

1

1

1

1



103

Front Wheel Hub

1

2

3

4

7

6

8

9

11 10

5

PART NUMBER REF.


REVISION / REMARKS

005558517R1 1 OIL Seal (Front wheel Hub) 1

008003896B1 1 SEAL Cassette 2 N/55/F14/66

007604965B91 2 BEARING Inner Front Wheel Cpte. (Bigger) 2 N/41/F09/12

001099226R91

001099263R91

000371896R91

000618022R91

2

◆

◆

◆

BEARING Inner Front Wheel Cpte.

2

001082166R91

005551757R91

007603307B1 3 HUB Front Wheel Cpte. (For Bigger Inner Bearing) 2 N/41/F09/12

005555556R2 3 HUB Front Wheel Cpte.

2

005556210R94 3 ASSY Front Wheel Hub LH with Knuckle For all H1 series 1 N/55/F14/66

005556209R94 3 ASSY Front Wheel Hub RH with Knuckle For all H1 series 1 N/55/F14/66

001099227R91

000392674R91

000700549R91

001099264R91

005551758R91

005555170R91

000700572R1

4

◆

◆

◆

◆

◆

5

BEARING Front Wheel Cpte. Outer

WASHER Front Wheel Outer Bearing

2

2


104

Front Wheel Hub

PART NUMBER REF.


000427645 6 NUT Slotted 2

000103398

005555558R2

7

8

PIN Cotter

GASKET Front Wheel Hub Cap

2

2

005555557R1 9 CAP Front Wheel Hub 2

000040329C08 9 CAP Front wheel Hub (All MKM) 2 N/55/F14/66

000179816

001082011R2

003043870R1

000109461

10

11

*

12

BOLT

WASHER

RETAINER Grease Front Wheel Bearing Outer

GREASE Nipple

6

6

2

1

000700572R1 * WASHER Front Wheel 1

A/172/F07/40


105

Fuel System

3

2

6a

19

14

15

4/5

1

20

13

6

18

16

17

24

21

22

23

12

9

7

9 8 7

10

11

6

10

25

26

1

PART NUMBER REF.


REVISION / REMARKS

007515105B92 1 TANK Fuel Cpte. (For 235) 1 F/01/F08/14

007515392B91 1 TANK Fuel Cpte. (For 235) with M14 Banjo Bolt 1 F/01/F08/14

005558061R92 1 TANK Fuel Cpte. (For 225 / 255 Yuvraj) 1

005558121R92 1 TANK Fuel Cpte. with Hood latch. All NBP/Sarpanch/ 245 DI 1

007515323B92 1 TANK Fuel - All New Sarpanch / 595 DI 1 A/207/F09/50

005558058R91 1 TANK Fuel Cpte. (For All BP) with Scuttle Old

Except 575 1

007515322B91 * CAP Fuel Tank - All Sarpanch & NST

/ NBP 1 A/132/F05/18-U/38/F07/34

007515223R91 * CAP Fuel Tank with Lock - All BP & Yuvraj 1 A/132/F05/18

005555085R3 * SEAL Fuel Tank Cap All BP & Yuvraj 1

007700433B1 2 UNIT Fuel Tank with Bush - 235 1

005556083R3 2 UNIT Fuel Tank with Bush - All BP / NBP/ Sarpanch & 245 DI 1

008000289B92 2 UNIT Fuel Tank with Bush - All New Sarpanch 1

005554084R1

001127217R1

005558698R91

008000247B91

001127216R1

005558693R91

4

4

*

5

3

*

GASKET Fuel Unit Tank

SPRING Hood Latch RH

LATCH Hood LH Cpte.

LATCH Hood LH Cpte.

SPRING Hood Latch LH

LATCH Hood RH Cpte.

1

1

1

1

1

1


106

Fuel System

PART NUMBER REF.


008000248B91 5 LATCH Hood RH Cpte. 1

000704525R1 * BRACKET Hood Latch 2

001127926R1 * BOLT Water Drain Wing 1

005550018R1 * DRAIN Water 1

001121752R2 * WASHER Rubber 1

006001355B1

001127941R91

*

*

BRACKET Cpte. Pull to Stop (245 DI)

BRACKET Cpte. Fuel Shut Off Rod

1

1

005554760R91

005557006R1

*

*

(For 255Yuvraj/235 & All BP Except 575 BP)

BRACKET Cpte. Fuel Shut Off Rod - 575 BP

BRACKET Cpte. Pull to Stop (For 4 DI NBP/NST & Sarpanch)

1

1

005557403R2

000179837

000102635

001082012R2

007505269B91

005557555R91

6

6

*

*

*

*

BRACKET Cpte. Pull to Stop (For 3 DI NBP/NST & Sarpanch)

BOLT

NUT

WASHER Spring Lock

SCUTTLE Assembly - 235

SCUTTLE Assembly- All NBP & 245 DI

005557555R91 6 SCUTTLE Assembly - All Sarpanch 1

008000490B91

6 SCUTTLE Assembly - All New Sarpanch 1

000060434M01 * BOLT M6 Hex. Headed 6

001233808R1 * WASHER Spring Lock 6

005555955R1 * WASHER Plain 6

000013895P04

000022273RD

000022079RD

0055575556R11

7

8

9

12

BOLT

WASHER Spring Lock

WASHER Plain

PAD Scuttle

4

4

4

4

005558436R1 10 BOLT 10

1

1

1

1

1

1

005557516R1

007505238B1

007505521B11

007505383B1

005558667R91

007505549B91

005559009R91

005557556R2

008000065B91

13

13

13

11 STRIP Rubber (Between Tank & Scuttle) - 235 2

13 SCUTTLE Panel - 235 1 A/164/F07/18

◆ A/194/F09/01

13 SCUTTLE Panel - 245 DI 1

13

13

SCUTTLE Panel - 3 DI BP & 475 BP

SCUTTLE Panel Cpte.

1

1 A/170/F07/38

SCUTTLE Panel - 575/585 BP

SCUTTLE Panel - All Sarpanch

SCUTTLE Panel - All New Sarpanch

1

1

1

‡

008000149B1

007500488R2

005557488R1

005557770R1

001231287R2

005557982R1

000704520R2

6a

15

*

*

*

*

*

*

FLAPPER Scuttle

NUT Float ( Between Scuttle & Fuel Tank) - All New Sarpanch

BEADING PVC Hood Flapper

BUTTON Rubber for Hood Flapper

GROMMET Rubber for Hood Latch Pocket

GROMMET Rubber - 255 DI Yuvraj

PAD Rubber - Tank to Scuttle Mounting - All NBP & BIC Models 2

PAD Rubber Fuel Tank Support - 255 DI Yuvraj / 575 DI BP 8

2

2

1

2

1

1

001121466R1 * PAD Rubber Fuel Tank - 255 DI Yuvraj / 575 DI BP 1


107

Fuel System

PART NUMBER REF.


REVISION / REMARKS

008000198B1 14 STOPPER Rubber for Flapper ( Scuttle) 1

008000132B1 16 PAD Rubber Scuttle side - All New Sarpanch 2

008000109B1 17 PAD Rubber Scuttle Bottom - All New Sarpanch 2

008000069B1

008000068B1

008000150B1

18

19

20

HEAT SHIELD Scuttle Panel LH - All New Sarpanch

HEAT SHIELD Scuttle Panel RH - All New Sarpanch

COVER Scuttle Support - All New Sarpanch

1

1

1

005558527R91

008000228B91

008000257B1

008000258B1

008000066B1

008000067B1

008000031B1

007606134B1

21

21

22

23

*

*

*

*

BRACKET Fuse Box Mounting 235 / 245 DI/ All NBP

BRACKET Fuse Mounting - All New Sarpanch

COVER Steering Column Front - All New Sarpanch

1

1

1

A/170/F07/38

COVER Steering Column Rear - All New Sarpanch 1

BRACKET Fuel Tank Bottom Scuttle Mounting LH - All New Sarpanch 1

BRACKET Fuel Tank Bottom Scuttle Mounting RH - All New Sarpanch 1

LOCKSET Cpte. with Key- All New Sarpanch/ NBP / 235 & 245 DI 1

FUEL Tank Clamping Plate - 235 / 255 Yuvraj 1 A/256/F12/51

005552613R93 24 MIRROR Cpte. With Bracket - All Except NST 1 A/206/F09/45

008000164B91 24 MIRROR Cpte. With Bracket - All NST 1

008000576B1 25 PAD Rubber - Mirror Mounting - ALL NEW SARPANCH 1

005556767R1 26 BOLT Hex Collar Headed - Mirror Mounting 4 A/242/F11/49

00020308E05 * BOLT for Mounting Scuttle With Fuel Tank 10

008000326B1 * PAD Rubber Fuel Tank Mounting 6

007515264B91

008000068B1

27

28

FUEL Tap with Filter Assembly

SCUTTLE Panel Heat Shield RH

1

1

A/157/F07/01

008000069B1

008000326B1

008000068B1

008000069B1

000060495M01

29

*

*

*

*

SCUTTLE Panel Heat Shield LH

PAD Rubber - All New Sarpanch

SCUTTLE Panel Heat Shield R.H - MF - All New Sarpanch

SCUTTLE Panel Heat Shield L.H - MF - All New Sarpanch

RUBBER Pad Side Panel - All New Sarpanch

000061345M01

001127932R1

*

*

RUBBER Pad for Floor Panel - All New Sarpanch

RUBBER Pad - All

001127966R1 * RUBBER Pad - All 4

4

2

005555907R1

005555460R1

001231287R2

000112734

*

*

*

*

GROMMET - 7 Pole Socket

GROMMET - EPDM - Flip Tyre Shield

GROMMET - Rubber

GROMMET - G9.525 mm

1

1

1

1

1

1

4

1

1

A/173/F07/42


108

Steering Wheel and Steering Mechanism

3

2

1

PART NUMBER REF.


005556889R1

008000155B1

1

1

WHEEL Steering - NBP & Sarpanch Key Way Type Inner Column

WHEEL Steering - NST Spline Type Inner Column

1

1

005556889R1 1 WHEEL Steering - BP Key Way Type Inner Column 1 A/190/F08/45

000103030

000060869M01

000124549

005557164R92

2

3

*

*

NUT Wheel

BUTTON Dummy Horn

KEY Woodruff

STEERING Cap with New Millenium1090

1

1

1

1

A/143/F06/14


109

Rear Wheel Rim & Disc

2

3

9

6

5

8

7

4

1

PART NUMBER REF.

DESCRIPTION OF PART

007601439A91

007601441A91

005551135R91

000041251C11

003047573R1

003047574R1

005558183R91

001231227R91

005555816R91

005555818R1

005555820R1

005555819R1

007535115R91

007535150R91

007535151R91

007535175R91

007535154R91

1

1

1

1

2

3

4

5

6

7

8

9

4

5

6

4

5

FRONT WHEEL

RIM & Disc Front Wheel Cpte. - 4.5 x 16 Red

RIM & Disc Front Wheel Cpte. - 4.5E x 16

(Silver Ash)-595DI-14.9 x 28 Large Tyre

RIM & Disc Front Wheel Cpte. - 5 x 20 Red

RIM & Disc Front Wheel Cpte. - 6 x 16 Red

BOLT Front Wheel Hub

NUT Front Wheel Hub Bolt

REAR WHEEL RIM & DISC FOR W11 x 28 Red

RIM & Disc Cpte.- Red (Hexagonal Disc)

WHEEL Disc

RIM With Lugs

BOLT

WASHER

NUT

RIM & Disc Cpte.- Red (Square Disc) - W11 x 28 - 6” PCD

WHEEL Disc

RIM

RIM & Disc Cpte.- Red - 475 Sarpanch & CRPTO

(Square Disc) - W11 x 28 - 8” PCD

WHEEL Disc

110

QTY.

REVISION / REMARKS

2

2

A/129/F05/15

2

2

12

12

12

6

12

2

2

2

2

2

2

A/129/F05/15

2

2


PART NUMBER REF.


007535151R91

005555828R91

007601606B91

007601713B91

006501063R1

000013013P04

000013014P04

000012653P04

6

9

4

*

*

4

7

*

RIM

COLLAR Nut

2

16

POTATO SPECIAL

RIM & Disc Cpte. Potato Spl. W12 x 28”

- (48" Track Width) 2

RIM & Disc Cpte. Potato Spl. W11 x 28”

- (48" Track Width) 2

BOLT Rear Wheel Hub 16

CASTING Wheel Weight

BOLT Round Head Square Neck M16 x 2 x 70”

NUT M16 x 2”

2

8

8

005554879R91

005555004R91

005555005R91

005555008R1

005555006R1

005555007R1

007535114R91

4

5

6

7

8

9

4

REAR WHEEL RIM & DISC W12 x 28

RIM & DIsc Cpte. (Red) - Hexagonal Disc

DISC Rear Wheel (Amforge)

RIM With Lugs

BOLT

WASHER

NUT

REAR Wheel Rim & DIsc w12 x 28 (Red) - Square Disc

2

2

2

12

12

12

2

007535155R91 5 RIM Rear Wheel 2

007535154R91 6 DISC Rear Wheel 2

003047575R2 9 NUT Rear Wheel 16

007540873B91 4 RIM & DISC Rear W12 x 28 - Square Disc (SSWIL) 2 A/247/F12/12

007903377B1 5 DISC Rear Wheel W12 x 28 - SSWL 2 A/239/F11/36

007903376B11 6 RIM with lug Rear Wheel W12 x 28 - SSWL 2 A/239/F11/36

007600625C1 7 BOLT M16 Rear Wheel Rim & Disc 16 A/239/F11/36

007600626C1 9 NUT M16 Hex Headed Rear Wheel Rim & Disc 16 A/239/F11/36

007600627C1 8 WASHER Rear Wheel Rim & Disc 16 A/239/F11/36

001230165R92

001231227R1

001233057R91

001099889R1

001082318R1

4

7

8

5

6

REAR WHEEL RIM & DISC W13 x 28 - Hexagonal Disc

RIM & DISC Cpte.

WHEEL Disc

RIM

BOLT

WASHER

001099890R1 9 NUT

REAR WHEEL RIM & DISC W13 x 28 - Square Disc

RIM & DISC Cpte.

12

007601969C91 4 2

007600619C1 * DISC Rear Wheel - W13 x 28 Square Disc 2

007607072B1 * RIM Cpte Rear Wheel - W13 x 28 Square Disc 2

2

2

2

12

12

WHEEL WEIGHTS (OPTIONAL) FOR REAR WHEEL

0055582

16R1 * CASTING Weight Rear Wheel 2

000124589 * NUT G15.875 mm 8

001099817R1 * WASHER Plain 8

005554348R1

000271731

*

*

SPACER Rear Wheel Weight Mounting

BOLT G15.875 mm x 101.6 mm Long

8

8


111

PART NUMBER REF.

DESCRIPTION OF PART

001082211R1

000180193

000120378

*

*

*

FOR FRONT WHEEL

CASTING Weight Front Wheel

BOLT 1/2 UNC x 3 - 3/4 Zinc Pl.

NUT 1/2 UNC Hex.

001082211R1

000180193

000120378

007000068C11

007000067C11

005555990R1

001082211R1

*

*

*

*

*

*

*

FOR FRONT WHEEL

CASTING Weight Front Wheel

BOLT 1/2 UNC x 3 - 3/4 Zinc Pl.

NUT 1/2 UNC Hex.

TOW HOOK (OPTIONAL)

TOW Hook Rear Cpte.

BRACKET Tow Hook Rear Cpte.

WASHER G19.05 mm Spring Lock Zinc Pl.

NUT Hex. G19.05 mm Zinc. Pl.



2

8

8

6

6

1

1

2

8

8


111a

Governor Control Linkages

Fig-1

1

2

3

2

4

5

64

7

22

18

19

9 10

20

12

21

8

14 16

15

Fig-2

23

17

18

19

19

18

22 23 21 23 22

20

19 18

22 23 21 23 22

17

14

16 15

Fig-3

20

22

23 23

21 22

17


PART NUMBER REF.


Fig-1 (For 575, 585 DI & 575 DI-C & 585 DI-C)

005556849R92 1 CONTROL Governor Cpte. All BP / Northstar 1 A/215/F10/19

005556823R2

000179793

*

*

KNOB Governor control lever - BP & Sarpanch

BOLT 1/4” UNC x 5/8” Hex. Hd.

1

2

001082010R2

001121386R2

000225507

000114492

000225507

*

*

2

3

2

WASHER 1/4” Spring Lock

SPACER Governor Control Friction Plate

SCREW 1/4” UNC x 1-3/4” Hex. Hd.

NUT Jam 1/4” UNC Hex.

SCREW 1/4” UNC x 1-3/4” Hex. Hd.

2

A/R

2

2

1

003047325R1

00704681R2

006504651B1

001121174R1

005550500R91

005550495R1

005550496R1

005550497R1

005551010R1

005554754R91

4

5

6

7

8

9

10

11

12

8

WASHER Governor Control

WASHER Governor Control Friction

SPRING Governor Control Friction

NUT 1/4” UNC Nylock

ROD Control Assembly (1 Piece)

(For 255 Yuvraj/ All BP Except 275 TU, 575 & 585 DI)

SWIVEL Control Rod

ROD Control, Control To Cross Shaft

1

2

1

1

1

1

1

1

1

1

A/175/F07/44

005550495R1

005554755R1

005550497R1

005551010R1

005550498R1

9

10

11

12

13

END Control Rod

NUT M6 x 1 Hex. Hd.

ROD Control Assembly (1 Piece) All NBP/ Sarpanch/

NST/235/245/575/585DI/595DI Comprising of

SWIVEL Control Rod

ROD Control, Control To Cross Shaft

END Control Rod

NUT M6 x 1 Hex. Hd.

CLIP Control Rod End

1

1

1

1

1

003066381R1

000706216R1

001099552R3

005550048R1

14

15

16

17

KNOB Fuel Shut Off Control Rod

NUT 2BA Hex.

SPRING Fuel Shut Off Rod

ROD Control Fuel Shut Off ( 3 DI BP Except 275 DI LS)

1

1

1

005557674R97 * CABLE Pull to Stop - Except 245 / 235 1 U/43/F09/48

005555560R1

005554762R1

001127943R1

000446161

*

17

17

18

KNOB - Pull to Stop

ROD Control Fuel Shut Off (575 BP & 585 DI-C)

ROD Control Fuel Shut Off (For B 275,475BP, 575 DI & 585 DI)

WASHER Plain

1

1

1

2 A/170/F07/38

000103361

000020869R1

001233315R2

001121007R2

000446161

000103361

19

*

20

21

18

19

PIN Cotter 1/16” x 1/2”

WASHER Plain (Sarpanch & NBP)

ROD Control Cross To Adjusting Nut (For 575 & 585 DI)

NUT Adjusting (M.S.)

WASHER Plain

PIN Cotter 1/16” x 1/2”

2

1

1

1

3

3

I/41/F07/32


113


Fig-4

2

1

Fig-5

Fig-6

1

20

17

22 23 21 23 22

For other common parts refer to base catalogue

(Model 255 DI)

4

3

2

5 6

114


PART NUMBER REF.

DESCRIPTION OF PART

000120376

001221006R5

005558048R2

005557632R1

005554964R1

001127941R91

000179837

000102635

001082012R2

22

23

24

24

24

*

*

*

*

NUT 5/16 UNC Hex.

ROD Adjusting Nut To Governor (For 575 & 585 DI)

ROD Governor Control - 3 DI BP/NBP/ Sarpanch

ROD Governor Control - 4 DI BP/ Sarpanch/ BP

ROD Governor Control - 255 Yuvraj

BRACKET Cpte. Fuel Shut Off Rod

BOLT 3/8” UNC Hex. Hd

NUT 3/8” UNC Hex.



2

1

1

1

1

1

For 235/ 245 / All NBP

008000637B92 1 CONTROL Governor Cpte. All NBP/235/245 DI 1 A/215/F10/19

007535997B1 * KNOB Governor control lever - NBP & NST 1

005554754R91

005550495R1

005554755R1

005550497R1

8

9

10

11

ROD Control Assy- All NBP & 235 / 245

SWIVEL Control Rod To Friction Lever

ROD Control,Control To X Shaft

END Control Rod

1

1

1

1

005551010R1

007600591B1

006001357B1

005558048R2

005557632R1

007601453B1

007600773B1

007601046B91

007601243B91

12

24

24

24

24

21

*

*

*

NUT Lock

CONTROL Rod Cpte. Cross Shaft To Governer - 235

CONTROL Rod Cpte. Cross Shaft To Governer - 245

CONTROL Rod Cpte. Cross Shaft To Governer- 3 DI BP/ NBP/ Sarpanch

CONTROL Rod Cpte. Cross Shaft To Governer - 4 DI BP/ Sarpanch/ NBP 1

PIVOT Governor Control

CONTROL Rod Cpte. Pedal To Cross Shaft

CABLE Pull to Stop - 235

CABLE Pull to Stop - 245

1

1

1

1

1

1

1

1

R/12/F06/21

R/12/F06/21

005557674R93

006001793B91

007602761B1

005555560R1

006001355B1

005557403R2

000120376

000114605

*

22

23

*

*

*

*

*

CABLE Pull to Stop - All NBP Except 235/ 245

CABLE Decompression - 235

KNOB - Cable Decompression - 235

KNOB - Pull to Stop

BRACKET Pull to Stop - 245

BRACKET Pull to Stop -All NBP Except 235/ 245

NUT 5/16' UNC Hex

WASHER 5/16'

1

4

4

1

1

1

1

1

For 595 DI & All New Sarpanch

008000137B92 1 CONTROL Governor Cpte. All New Sarpanch 1 A/215/F10/19

007535997B1 * KNOB - Governor Control Lever - NBP & NST 1


115


Fig-3

22

23 23

21 22

20

17

116

Fig-4

20

17

22

23

21

23

22


PART NUMBER REF.


008000359B1

008000278B1

23

23

ROD Governor Control - 3 DI NEW SARPANCH

ROD Governor Control - 4 DI NEW SARPANCH

1

1

007604145B11 * ROD Foot Control Cpte. Pedal to Cross Shaft 1 A/210/F10/03

005557674R93 17 CABLE Pull to Stop 1 A/130/F05/16

005555560R1

005557006R1

005550039R1

000120376

000114605

*

*

21

22

23

KNOB - Pull to Stop

BRACKET Pull to Stop

PIVOT Gov. Control Rod - All New Sarpanch

NUT 5/16' UNC Hex

WASHER 5/16'

1

1

1

4

4

005550048R2

005550039R1

17

21

Fig-2 (For B275, 365 & 265 DI - Only Uncommon Parts)

ROD Control Fuel Shut Off

PIVOT Governor Control Rod

1

1

005550994R1

005554964R1

005550039R1

001127943R1

005550764R1

005550039R1

000103361

000446161

17

20

21

Fig-3 (For 225 DI / 255 Yuvraj)


ROD Control Cross Shaft To Governor


17

20

21

Fig-4 (For B-275)


ROD Control Cross Shaft To Governor


PIN cotter

PLAIN washer

NOTE : The Governor Control Linkages Which Are

Different In Shapes Are Shown In Fig.2, 3 & 4.

All Other Linkages Remains Same As Shown In Fig.1.

1

1

1

1

1

1


117

Steering - Mechanism (XLO)

1

5

7-10

11

12-14

15

16

17

2

6

18

3

4

19

35

34

33

32

31

26

20

17

25

21-24

29

28

3

16

12-14

11

4

7-10

30 27

3 4

PART NUMBER REF.


REVISION / REMARKS

001231136R93 * GEAR Steering Assembly 51 0 with Drop Arm 1

001231137R91

007600054R91

*

*

GEAR Steering Assembly 51

GEAR Steering Assembly 63

0

0

W/o. Drop Arm with Drop Arm

1

1

007600078R91

001231178R1

001231177R1

001231149R1

001231148R1

*

1

2

3

4

GEAR Steering Assembly 63 0 W/o. Drop Arm

NUT Wheel

KEY Woodruff

SCREW

WASHER Spring Lock

1

1

1

13

13

001231176R1

001231217R91

001231150R1

001231151R1

001231152R1

001231153R1

001231218R1

007600071R1

001231155R1

001231154R1

001231147R1

001231146R91

001231145R91

5

6

7

8

9

10

11

12

13

14

15

16

17

JACKET Bush

HOUSING Cap & Jacket Tube

SHIM Worm Cover (0.050mm)




SHEET O’ Ring

O’ RING (2.2mm)

O’ RING (3.0mm)

O’ RING (3.6mm)

SPACER

CUP Worm Bearing

ROLLER & Cage Assembly

A/R

1

2

2

A/R

A/R

2

A/R

A/R

1

1

A/R

A/R


118

Steering - Mechanism (XLO)

PART NUMBER REF.

DESCRIPTION OF PART

001231141R91

001231139R1

001231219R91

007600072R1

001231170R1

001231169R1

001231168R1

001231167R1

001231166R1

001231160R1

001231159R91

001231171R1

001231157R1

001231223R91

001231172R1

001231165R1

001231164R1

005557752R1

007600073R1

001231163R1

001231161R91

001127172R1

001231175R91

001231158R91

001231162R1

001231179R1

001231166R1

001231173R91

001231174R91

001231144R91

001231145R91

001231146R91

001231140R1

001231141R91

29

30

31

32

25

26

27

28

21

22

23

24

*

18

19

20

20

33

33

34

35

*

*

*

*

*

*

*

*

*

*

*

*

*

WORM Column & Brg. Race Assembly

PLUG Oil Filler

HOUSING 51 0 with Bushes 1231 162 R1 & 1231 179 R1

HOUSING 63 0 with Bushes 1231 162 R1 & 1231 179 R1

SHIM (1.6 mm )

SHIM (0.25 mm)

SHIM (0.125 mm)

SHIM (0.075 mm)

WASHER Thrust

BUSH

SHAFT Assembly Gear / Rocker Shaft - 51 0

SCREW Adjusting

O’ RING

SHAFT Cover With Bush 1232 160 R1

NUT Hex. Lock

NUT Shaft

WASHER Spring Lock

ARM Steering (Drop Arm-51 0 )

ARM Steering (Drop Arm-63 0 )

RING Sealing

SEAL Oil

BOOT Rubber

KIT Jacket Bearing Comprising of Ref. 1, 2 & 5

KIT Gear Shaft Cpte.

Comprising of Ref. 3, 4, 21-32, 34, 35 and

BUSH Lower

BUSH Upper

WASHER Thrust

KIT Bearing Cpte.

Comprising of Ref. 3, 4, 7-10, 12-15 and

BEARING Assembly

BEARING Inner Race

ROLLER & Cage Assembly

CUP Bearing

KIT Worm Column & Bearing Cpte.

Comprising of Ref. 3, 4, 7-10, 12-18 and

WORM Column & Inner Race Assembly

1

2

1

2

2

1

1

1

1


1

1

1

1

1

1

1

1

A/R

A/R

A/R

A/R

1

1

1

1

1

1

1

1

1

1

1

1

1


119

Steering Gear Box (RML)

20

16

34

17

26 27

242325

13

14

15

22

1

PART NUMBER REF.

DESCRIPTION OF PART

32

3 31 28

33

29

30

C

36

37

35

38

B

3

39

19

F

6 8

7

5

D

18

21

4

QTY.

REVISION / REMARKS

001233091R91 1 GEAR Steering Cpte. W/o. Drop Arm-51 0 Key Way Type

Inner Column - RML BOX Sub Assembly

1

008000527B91 1 GEAR Steering Cpte. W/o. Drop Arm-63 0 Spline Type 1


008002886B91 1 GEAR Box Steering Assy. with Drop Arm - 63 deg Key Way Type 235DI 1 O/26/F12/32

005555702R91 1 GEAR Steering Cpte. W/o. Drop Arm-63 0 Key Way Type 1

‡

‡

‡

001231205R91

007603009B91

A

A


MAIN Case / Box Machined - 51

MAIN Case / Box Machined - 63 0

0

‡ 1 BUSH *

00123309

2R91 B INNER Column & Main Assembly Key Way Type 1

008000332B91 B INNER Column & Main Assembly Spline Type 1

1

1

3

4

5

INNER Column

MAIN Nut

TRANSFER Tube

1

1

1

‡ Not Serviceable Separately /


120


PART NUMBER REF.


‡

‡

‡

007537163B91

‡

‡

‡

007537164B91

‡

‡

‡

001231130R1

001231131R1

001231132R1

‡

‡

001233094R1

15

E

16

17

10

11

13

14

9

10

11

D

12

8

C

6

7

TRANSFER Tube Retainer

TRANSFER Tube Bolt

STEEL Balls 5/16'’

TOP Bearing Assembly

INNER Race ( Top )

ADJUSTABLE Ball Race

NYLON Cage With Steel Ball

BOTTOM Bearing Assembly

INNER Race ( Bottom )

ADJUSTABLE Ball Race

NYLON Cage With Steel Ball

SHIMS ( 0.010" )

SHIMS ( 0.005" )

SHIMS ( 0.003 “ )

COVER Plate Sub Assembly

COVER Plate Machined

BUSH

A/R

*

1

1

1

1

A/R

A/R

1

1

1

1

1

1

2

27

1

001121339R1

001231120R1

001231119R1

001231108R1

18

19

20

21

SPRING Washer

BOLT (M10x1. 5x3mm

BOLT ( M8x1 . 25x25mm )

SPHERICAL Roller

4

4

6

1

007603438B91 22 ROCKER Shaft W/o. Backlash Adj. Mechanism 1 O/26/F12/32

008002894B1 22 SHAFT Rocker with Self Adj. Mechanism 1 O/26/F12/32

007537165B1 23 LOCATOR 1

007537166B1

007537167B1

24

25

SPRING

SPRING Seat

1

1

001231127R1

001231114R1

001231117R1

001121338R1

001121327R1

001121330R91

001121314R1

001231199R1

008000380B1

005555529R1

001231125R1

001231111R1

001231112R1

001231113R1

26

27

28

29

30

31

32

33

33

ADJUSTER Screw

LOCK Nut- Adjuster Screw

DUST Seal

SPRING Washer (Drop Arm)

LOCK Nut- Rocker Shaft

OIL Seal -rocker Shaft

OIL Plug

DROP Arm - 51

DROP Arm - 63

0

0 for BP Models

All New Sarpanch Models

33

34

F

35

DROP Arm - 63

DOWEL Pin

0 NBP & Old Sarpanch Models

OUTER Column Assembly

RUBBER Bush

35a BUSH

1

1

1

1

1

1

1

1

1

1

2

1

1

*

008000381B1 35b BUSH for NST Models 1 O/13/F03/59

007537168B1

007537169B1

007537170B1

36

37

38

KEY Woodruf

CAP Dust

SCREW Hexagon Head

1

1

1


121


PART NUMBER REF.

DESCRIPTION OF PART

007537171B1

001127172R91

000124549

39

*

*

WASHER Fiber

BOOT Rubber

KEY Woodruff

Qty.

REVISION / REMARKS

1

1

1


122

1718

8

16

9

5

4

7

6

3

Steering Mechanism (ZF) 51 0

2

1

10

11

12

13

14

PART NUMBER REF.


005554703R92 * GEAR Steering Cpte. 51Degree with Drop Arm 1

005554703R93 * GEAR Steering Cpte. 51deg With Drop Arm Comprising of 1 A/232/F11/12

005555638R91

005555644R91

005555639R91

005555649R1

*

1

2

3

GEAR Steering Cpte. 51 0 W/o. Drop Arm Comprising of

SET Bush

WORM Column Assembly

PLUG Oil

1

1

1

1

005555642R91

005555643R91

005555654R1

005555656R1

4

5

6

7

RACE Bearing

BEARING Cage Assembly

GASKET

FLANGE Adjusting

005555648R91 8 COVER Housing 1

005555641R91 9 SHAFT Sector Assembly 1

1

1

1

1

008002831B91 9 SHAFT Sector Assembly 1 A/232/F11/12

005555653R91 10 OIL Seal Shaft 1

005555646R91 11 SEAL Dust 1

005555640R1 12 ARM Drop 1

008002829B1 12 ARM Drop 1 A/232/F11/12

005555645R1 13 TAB Washer 1

005555647R1

005555657R91

14

15

NUT M13 x 1.5 mm

HOUSING

1

1

005555652R1 16 BLACKLASH Adjuster 1


123

Steering Mechanism (ZF) 51 0

PART NUMBER REF.

DESCRIPTION OF PART QTY.

TYPE

REVISION /

REMARKS

005555651R1 17 CIRCLIP 1

005555650R91 18 GUIDE Washer Set 1

005555655R91 * SHIM Set 1


2 9

Seat

1

2

PART NUMBER REF.


REVISION / REMARKS

005558046R95 1 SEAT Sliding Cpte. 63 DEG Steering (ALF Make)

(For All Sarpanch & NST/NBP)

1 A/132/F05/18

A/157/F07/01

007604705B1 1 SEAT Sliding Cpte. 63 DEG Steering (Harita Make & Polar Make) 1 A/187/F08/41

(For All Sarpanch & NST/ NBP)

005558078R95 2 SEAT Cpte. (Polar Make) - 575 DI 1 A/190/F08/45

007500003R94

005558045R92

005558078R94

007600128R92

005558651R91

005557027R91

005556072R1

2 SEAT Cpte. (Harita Make) All BP 1 A/190/F08/45

2

2

2

2

*

*

SEAT 51

SEAT 51

0

0

Ms. ALF - All BP

Ms. POLAR - All BP

SEAT 51 0 Ms. SPACK - All BP

SEAT Cpte. with Bracket - 265 DI Orchanrd BP

KIT Repair Seat Pan Comprising of

CUSHION Seat Pan

1

1

1

1

1

1

A/160/F07/08

A/132/F05/18

005556073R1

005557026R91

008000555B1

008000554B1

001230149R2

003069620R1

000180124

000030184R1

001082360R3

*

*

*

*

*

*

*

*

*

BEADING Rubber

SEAT Backrest Kit

PAN Back Rest - For NST

PLATE Back Rest - For NST

PIN Hinge For Seat

RETAINER Seat Pivot Pin

BOLT

WASHER Plain

WASHER Spring Lock

1

1

1

1

2

1

2

2

2


124

Seat

PART NUMBER REF.


000179837

000179843

000120394

000102635

00120394

001082012R2

005556928R91

000180183

–

–

005554497R91

005554496R91

005557225R91

005557226R1

007601771A1

005556892R1

007537215B12

005558074R92

005558197R92

007601187R1

005555561R91

005557045R1

005557046R1

005557047R1

005555885R1

001099733R1

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

BOLT

BOLT

WASHER Plain

NUT UNC

WASHER Plain

WASHER Spring Lock

SPRING Top Link Hanger

BOLT Sliding Seat

COVER Seat for Backrest BP/BIC

1

2

1

3

1

2

2

3

2

A/124/F05/03

A/124/F05/03

*

*

*

*

COVER Seat for Cushion BP/BIC

BACK Rest - Seat

PAN Cpte. - Seat

LEVER Assy - Fore & Aft

1

1

1

1

A/157/F07/01

A/157/F07/01

*

*

KNOB Fore & Aft lever

BUSH - Sliding Seat

1

1

* NYLON Bush - White Back Not 1

* STAND Water Bottle NST & NBP 1 U/40/F09/35

STAND - Water Bottle NBP

STAND - Water Bottle NST

STAND bottle holder BP and New Sarpanch

PAN Cpte. Seat Assembly - Fixed Seat

SEAT Floating Frame

MAIN Frame Seat

SEAT Damper Mounting Pin

SEAT Mounting Pin

CLIP Spring

1

1

1

1

1

1

1

2

2

A/130/F05/16

A/62/F 2001

A/62/F 2001

A/62/F 2001

A/62/F 2001

A/62/F 2001

A/62/F 2001

000120394

005556675R91

005555562R1

005555565R1

005555563R1

*

*

*

*

*

WASHER Plain

SLIDER Sliding Seat

BACK Rest - Fixed Seat

NYLON Bush

SPRING Seat

1

2

2

1

1

A/62/F 2001

A/59/F 2000

A/49/F 99

A/49/F 99

A/49/F 99

005555564R1 * DAMPER Seat 1 A/49/F 99

007607991B91 1 SEAT Sliding Cpte (Polar Make) 1 A/250/F12/19

007605337B91 1 SEAT Fixed Cpte (Polar Make) - 595 DI 1 A/195/F09/07

007605331B91 1 SEAT Cpte (Harita Make) - 595 DI 1 A/195/F09/07

007605339B91 1 SEAT Sliding (ALF Make) - 595 DI 1 A/195/F09/07


125

Footplate

2 1 3

PART NUMBER REF.


REVISION / REMARKS

001233058R12

007600824B91

007601889B91

005555743R92

005558310R93

008000362B91

007601123B91

005553980R92

1

1

1

1

1

1

1

1

FOOT Plate Cpte. RH (For 255 Yuvraj/235)

FOOT Plate Cpte. RH Potato Spl. - 595 DI

FOOT Plate Cpte. RH - 595 DI - 14.9 x 28 Large Tyre

FOOT Plate Cpte. RH (For BP/NBP/ 235/245 DI)

FOOT Plate Cpte. RH (For All Sarpanch)

FOOT Plate Cpte. RH (For All New Sarpanch Except 595)

FOOT Plate RH - 595 NST

FOOT Plate RH - 585 CE

1

1

1

1

1

1

1

1

007601201B1 1

007600823B91 1

007601888B91 1

FOOT Plate Cpte. LH (For 235)

FOOT Plate Cpte. LH Potato Spl. - 595 DI

FOOT Plate Cpte. LH - 595 DI - 14.9 x 28 Large Tyre

1

1

1

007536741B11 1 FOOT Plate Cpte. LH (For All New Sarpanch Except 595 DI) - OlB 1 A/160/F07/08

007605394B91 1 PLATE Foot Cpte. LH (Improved OIB) 1 A/230/F11/09

001233059R11

005552394R95

005557549R93

2

2

2

FOOT Plate Cpte. LH (For 255 Yuvraj)

FOOT Plate Cpte. LH (For BP/NBP / 245 DI)

FOOT Plate Cpte. LH (For All Sarpanch)

1

1

1

005555743R92 2 FOOT Plate RH - 575 DI 1 A/195/F09/07

007536741B11 2 FOOT Plate Cpte. LH (For All New Sarpanch & 595 DI) - Modified 1 A/157/F07/01

007601124B91

005555743R92

2

2

FOOT Plate LH - 595 NST

FOOT Plate LH - 585 CE

1

1

005552394R95 2 FOOT Plate LH - 575 DI 1 A/195/F09/07

126

Footplate

PART NUMBER REF.


005558054R91 3 FOOT Step Cpte. - 575 DI 1 A/195/F09/07

007602684B1 3 FOOT Step Cpte. (235DI) 1 A/164/F07/18-A/175/F07/44

005558054R91

007600091R92

007530784R1

007600402B91

007530784R1

005555068R91

3

3

3

3

3

3

FOOT Step Cpte. (For All Bhoomiputra / NBP /245 DI)

FOOT Step Cpte. (For All Sarpanch)

FOOT Step Cpte. (All New Sarpanch, Except 475/575 DI OIB)

FOOT Step Cpte. (For All New Sarpanch) - Old

FOOT Step Cpte. (For All New Sarpanch & 595 DI) - Modified

FOOT Step Cpte. (For 585 CE)

1

1

1

1

1

1

A/160/F07/08

127

Foot Accelerator

3

4

5

6

7

8

3

2

1

2

PART NUMBER REF.


REVISION / REMARKS

007600584B91

007535555B91

001231352R93

005555739R93

005558293R92

008000357B91

1

1

1

1

1

1

FOOT Control Control Assembly Cpte. - 235

FOOT Control Control Assembly - 595 DI Potato Spl.

FOOT Control Assembly (For 255 Yuvraj)

FOOT Control Assembly (For BP/NBP & 245 DI)

FOOTControl Assembly (For All Sarpanch)

FOOT Control Assembly (For All New Sarpanch)

1

1

1

1

1

1

005555739R93 1 FOOT Control Assembly - 575 DI 1 A/195/F09/07

007600773B1

007600833B2

2

2

ROD Control Cpte. (For 235) 1

005558291R91

007535623R1

2

2

ROD Control Cpte. (For Sarpanch)

ROD Control Cpte. (Foot Pedal To Cross Shaft)

1

1 A/127/F05/13

(All BP & Sarpanch/255 Yuvraj)

007604145B11 2 ROD Foot Control Cpte. (For All New Sarpanch) 1 A/210/F10/03

007600833B2 2 ROD Control Cpte. - 575 DI 1 A/258/F12/56

007505204B92 3 SUPPORT Scuttle Rear Cpte. - 575 DI 1 A/195/F09/07

007505171B91 3 SUPPORT Scuttle Rear Cpte.- 235 1

007505204B92

001231022R95

005556925R91

3

3

3

SUPPORT Scuttle Rear Cpte. - 245 DI & All NBP

SUPPORT Scuttle Rear Cpte. - 255 DI

SUPPORT Scuttle Rear Cpte.- All BP

1

1

1

005558300R92 3 SUPPORT Scuttle Rear Cpte.- All Sarpanch 1

008000277B91 3 SUPPORT Scuttle Rear Cpte.- All New Sarpanch 1 A/206/F09/45

128

Foot Accelerator

PART NUMBER REF.


000179800

001082010R2

000706281R1

003041407R2

003044455R1

005557576R2

005557578R2

007600461R1

4

5

6

7

8

*

*

*

BOLT 1/4” x 1-3/8” Hex. Hd


WASHER Lock Hold Down Bolt

PAD Radiator / Pad Rubber Fuel Tank Support

NUT Fuel Tank Spire Grip

LEVER Foot Control Assembly

BRACKET-FOOT Pedal Return Spring

SPRING Foot Accelerator

7

7

7

14

7

1

1

1

A/118/F04/29

005555955R1

007601199B1

*

*

WASHER Plain

SPACER Foot Plate - 235

1

1

000103374 * PIN Cotter 1 A/210/F10/03

008000277B91 * BRACKET - Support for Cross Shaft Assy 1


129

Hood & Radiator Grill

1

11

2

12

1a

8

6 4

10

7

5

4

3

4a

3a

2a

Fig. - 2

Fig. - 1

PART NUMBER REF.


REVISION / REMARKS

007500351B91 1a

ALL NBP / 235 & 245 DI BP (Fig. - 2)

HOOD & GRILL Assly - 235 1

007500383B91 1a HOOD & GRILL Assly - 245 DI 1

007501059B11 1a HOOD & Radiator Grill Assembly (For 3DI NBP) 1

007501047B11 1a HOOD & Radiator Grill Assembly (For 4DI NBP) 1

005556478R1

001082014R3

005556479R1

2a

3a

4a

BOLT Hood Pivot

WASHER Spring Lock

NUT

2

2

2

007500529B1

005554912R2

005558261R92

007602615B1

005558262R92

007602616B1

007500355R1

005558620R91

007602186A1

007602375B1

005557488R1

007535932B1

008000199B2

7

12

*

*

*

*

*

8

8

*

*

*

12

SCREEN Mesh Grill (Black) - All NBP / 235 BP / 245 BP

BEADING - Rubber Hood

BRACKET Hood Mounting LH

BRACKET Hood Mounting LH

BRACKET Hood Mounting RH


BRACKET Hood Stopper

LOGO Mahindra - NBP

LOGO Mahindra Millenium - NBP

REST Pad Hood Stopper - All NBP

RUBBER Button for Flapper

BOOT Rubber - NBP

BEADING - Rubber Hood

2

1

2

2

2

1

1

1

1

1

1

1

1

U/34/F06/33

U/34/F06/33


130

Hood and Radiator Grille

PART NUMBER REF.


All New Sarpanch Models (Fig. - 1)

005559568B91 1 ASSEMBLY HOOD Cpte. - 3DI New Sarpanch 1 A/160/F07/08

008000503B13

005559552B91

1

1

ASSEMBLY HOOD Cpte. -.4DI NST

ASSEMBLY HOOD Cpte. - 475/575/585 DI Sarpanch

1

1

A/160/F07/08

H/03/F07/36

007500329B93 1 ASSEMBLY HOOD Cpte. 595 DI NEW SARPANCH 1

007501334B91 1 ASSEMBLY HOOD Cpte. 595 DI NST With out Pre- cleaner 1

A/160/F07/08-A/143/F06/14

007501058B11 3 GRILL Radiator Cpte. - All New Sarpanch 1 H/03/F07/36

007601033B1 4 SCREW - 595 DI 5

008000317B2 4 SCREW Front Grill Mounting - All New Sarpanch Except 595 DI 5 A/229/F11/06

008000153B1

008000321B1

008000552B2

008000043B1

7

7

5

6

WASHER

WASHER

SCREEN Radiator Grille - All New Sarpanch

SCREEN Radiator Grille (For 595 NST)

1

1

5

5

H/03/F07/36

007901267B1 9 BOLT Pivot Hood Mounting 2 A/212/F10/07

008000113B1 10 NUT 2

007500573A1

005557488R1

*

*

PAD Rest Hood Stopper - All

RUBBER Button for Flapper

2

2

008000198B1 11 STOPPER Rubber for Flapper 1

007902687B1 12 BEADING Hood Sealing 1 A/242/F11/49

008000047B2 * BAFFLE Plate Hot Air - NST 1

007602186A1 * LOGO Mahindra Millenium - NST

OLD BHOOMIPUTRA MODELS & 255 YUVRAJ (Fig. - 3)

1

005557851R92 13 1 A/258/F12/56

007501422B91 13 HOOD & Radiator Grill Cpte. - 265/275 BP 1 U/50/F11/08

007501428B91 13 HOOD & RADIATOR Grill Assembly - 475 DI BP 1 U/50/F11/08

007501425B93 13 HOOD & Radiator Grill Assembly Cpte. - 575 DI BP 1 A/258/F12/56

001231657R3 * SCREEN Radiator Grille (For BP & Sarpanch) 1 A/131/F05/17

005556478R1

001082014R3

14

15

BOLT Hood Pivot

WASHER Spring Lock

1

2

005556479R1 * NUT 1

005554891R1 16 STOPPER Hood (Bracket) - 255 Yuvraj & 265 BP 2 A/226/F10/56

005558423R91

000704525R1

001127216R1

001127217R1

16

*

*

*

BRACKET Hood Stopper - All BP

BRACKET Hood Latch

SPRING Hood Latch LH

SPRING Hood Latch RH

2

2

1

1

A/125/F04/04

005554912R2 * BEADING - Rubber Hood 1

005556118R91 * LEVER CPTE. LH Hood Latch 1

005556120R92 * LEVER CPTE. RH Hood Latch 1 A/258/F12/56

007600258R1 17 BRACKET Hood & L Weight Mounting - 275 DI BP 2 A/129/F05/15

005554817R92 18 BRACKET Hood Mounting LH 1 U/45/F10/18

005554818R92

005558261R92

005558262R92

000704135R2

18

*

*

*


BRACKET Hood Mounting LH - 255 Yuvraj

BRACKET Hood Mounting RH - 255 Yuvraj

SPACER Hood Pivot - 575 BP

1

2

1 U/45/F10/18

1


131


26

13

25

Mahindra

4

1

21

20

19

17/18

15a

22

16

15

14

22 23

21

24

16

Mahindra

2

Fig. - 3 Fig. - 4

21

22

19

20

15a

15

14

PART NUMBER REF.


REVISION / REMARKS

007602189A1

005558570R91

*

27

LOGO Mahindra Millenium - BP

OLD SARPANCH MODELS (Fig. - 4)

HOOD & RADIATOR Grille Assembly (For 275/265 DI Sarpanch)

1

1

005558688R91 27 HOOD & RADIATOR Grille Assembly (For 475 DI Sarpanch) 1

005558467R92 27 HOOD & RADIATOR Grill Assembly - 575 DI Northstar (585) 1 U/53/F11/46

001231657R3 * SCREEN Radiator Grille (For BP & Sarpanch) 1 A/131/F05/17

005558262R92

005558261R92

17

18

BRACKET Hood Mounting LH (For All Sarpanch)

BRACKET Hood Mounting RH (For All Sarpanch)

1

1

007500355R1

005558423R91

000179800

001082010R2

005556111R1

000120375

005554108R1

003047325R1

000704135R2

005556478R91

000120396

007600291B1

005557509R91

*

*

23

24

22

21

19

20

*

*

26

*

BRACKET Hood Stopper - All NBP / 3 DI Sarpanch

BRACKET Hood Stopper (For 4 DI Sarpanch)

BOLT

WASHER

BOOT Rubber Hood Resting

NUT

BOLT

WASHER Plain

15a SPACER Hood Pivot

BOLT

WASHER

CAP Sealing Precleaner & Hood

HOOD Latch Lever LH (For 475 DI)

2

2

2

2

2

2

2

4

2

2

2

1

1

A/226/F10/56

A/120/F04/35


132


PART NUMBER REF.


005557511R91

005558620R91

*

25

HOOD Latch Lever RH (For 475 DI)

LOGO Mahindra

1

1

005558620R92 25 LOGO Mahindra 1 U/71/F14/110

007602189A1

005558621R91

25

*

LOGO Mahindra Millenium - Sarpanch

NEW MILLENIUM LOGO - Oval (Angular)

1

1

005558621R92 * NEW MILLENIUM LOGO - Oval (Angular) 1 U/71/F14/110

005554353R1

005555199R91

*

*

BUSH Nylon For Mounting

MONOGRAM with Nylon Bush

2

1


133

Product Graphics & Stickers

17

1

PART NUMBER REF.

DESCRIPTION OF PART

005558052R1

005557811R1

006001893B1

007530718R1

007600049R1

005557865R1

005557866R1

006001824B1

006501103C1

006001751B1

006503051B1

005558620R91

007700340B1

006004813B1

006004605C1

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

STICKER

STICKER For Smart Hydraulics

STICKER Engine Idling All Except 595

STICKER Engine Idling For 595 DI

STICKER Warning And Tyre Pressure

STICKER Final OK

STICKER CRPTO Dual Clutch (RH)

STICKER CRPTO Dual Clutch (LH)

STICKER Warning Turbo Engine (Hindi)

STICKER Warning Rev PTO

STICKER Engine Oil 15W40(CF4) 595 Turbo

STICKER OIB Precaution

NEW Millenium Logo - NST

EMBLEM Slow Moving

STICKER Castrol CRB Prima

STICKER Castrol CRB Prima Plus

007515023R2

007500224R1

007500225R1


134

*

*

*

PRODUCT GRAPHICS - 255 YUVRAJ

STICKER Yuvraj

GRAPHIC Product LH

GRAPHIC Product RH

QTY.

REVISION / REMARKS

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1


PART NUMBER REF.


005557150R2

005557249R1

005557250R1

005557246R1

005557247R1

005558713R1

005558714R1

005556994R1

005558212R2

005557150R1

005558712R1

005558525R1

005558670R1

007535731B1

*

*

*

*

*

*

*

*

*

*

*

*

*

*

PRODUCT GRAPHICS - OLD BHOOMIPUTRA (BP)

STICKER TU for 275BP

GRAPHIC Product LH (For 265 Bhoomiputra)

GRAPHIC Product RH (For 265 Bhoomiputra)






GRAPHIC Product (For 275 Sarpanch)

STICKER TU - 275 TU




STICKER Pheta Sarpanch (For All Sarpanch) 265/275 DI

1

1

1

1

1

1

1

2

2

2

1

2

2

A/122/F04/42

005556995R1

005557504R1

005557505R1

005557629R1

*

*

*

*




STICKER Bhoomiputra For Scuttle

1

2

1

1

005557715R1 * STICKER Govinda-Fender (All Bhoomiputra) 1 A/120/F04/35

007609816B2 * DECALS of Bhoomiputra 255 DI BP 2 U/71/F14/110

GRAPHIC PRODUCT OLD SARPANCH MODELS (BIC)

005558211R2 * GRAPHIC Product (For 265 Sarpanch) 2

A/122/F04/42-A/160/F07/08

007536063B1 *

PRODUCT GRAPHICS - NEW BHOOMIPUTRA (NBP)

STICKER Air Flow - 235 BP 1

005557629R1 * STICKER Scuttle - 235 DI BP 2 A/224/F10/49

007536056B1 * PRODUCT Graphics 235DI L.H - NBP 1

007536057B1

005557629R1

007602069B1

*

*

*

PRODUCT Graphics 235DI R.H - NBP

STICKER Scuttle - 245 BP & All NBP/ BP Except 235 BP

PRODUCT Graphics 245DI

1

2

2

007602070B1

007602071B1

008000713B1

008000714B1

008000711B1

008000712B1

008000715B1

008000716B1

008000709B1

008000710B1

008000707B1

008000708B1

008000717B1

*

*

*

*

*

*

*

*

*

*

*

*

*

STRIPE LH for 245 DI

STRIPE RH for 245 DI

PRODUCT Graphics 265DI L.H - NBP




STICKER 3DI L.H - 265/275 NBP

STICKER 3DI R.H - 265/275 NBP





STICKER 4 DI (LH) - 475/575 NBP

1

1

1

1

1

1

1

1

1

1

1

1

1

A/143/F06/14

A/143/F06/14

A/143/F06/14


135


PART NUMBER REF.

DESCRIPTION OF PART

008000718B1 * STICKER 4 DI (RH) - 475/575 NBP

Qty.

1

REVISION / REMARKS

A/143/F06/14

008000568B1

008000569B1

*

*

PRODUCT GRAPHICS - NEW SARPANCH (NST)

STICKER Lower LH - 265 DI NEW SARPANCH

STICKER Lower RH - 265 DI NEW SARPANCH

1

1

R/04/F04/36

R/04/F04/36

005560336B91 * KIT DECAL FOR 275DI SARPANCH 1

008000563B2 * GRAPHIC Product LH (for 275 DI New SARPANCH) 1 U/71/F14/110

008000564B2 * GRAPHIC Product RH (for 275 DI New SARPANCH) 1 U/71/F14/110

008000565B1

008000566B1

005557150R2

*

*

*

STICKER 3 DI (LH) - NST

STICKER 3 DI (RH) - NST

STICKER TU - 275 TU NST

1

1

2

R/03/F04/33

R/03/F04/33

007535731B1

008000617B1

008000618B1

008000613B1

008000614B1

*

*

*

*

*

NEW Pheta Sticker (3 DI NEW SARPANCH)





2

1

1

1

1

A/130/F05/16

A/130/F05/16

A/130/F05/16

A/130/F05/16

008000615B1

008000616B1

*

*

STICKER Upper LH - 4 DI NEW SARPANCH Except 595

STICKER Upper RH - 4 DI NEW SARPANCH Except 595

1

1

A/130/F05/16

A/130/F05/16

007535731B1 * STICKER - New Sarpanch Pheta - 4 DI NEW SARPANCH 2

007535656B2 * STICKER Mahindra 595 DI Super Turbo 2 U/71/F14/110

007900464B1 * STICKER New Styling 595 DI-LH 1 A/207/F09/50

007900465B1 * STICKER New Styling 595 DI - RH 1 A/207/F09/50

006001380B1 * STCKER Warning for Turbo 1

007605510B1 * STICKER Potato Special 1 U/41/F09/40

** Drawing Shown in the previous pages are only Illustrative

PRODUCT GRAPHICS - OLD BHOOMIPUTRA (BP) Sticker Type

007606634B1 * GRAPHICS Product - 265 DI BP 2 U/50/F11/08

007606635B1 * GRAPHICS Product - 275 DI BP 2 U/50/F11/08

007606632B1 1 GRAPHICS Product - 475 DI BP 2 U/50/F11/08

007606633B1 * GRAPHICS Product (Decal) - 575 DI BP 2 U/50/F11/08


136

Fenders

1

2

3

6

8

5

9

4 / 7

10

PART NUMBER REF.


007531805B11 1 FENDER RH Cpte. - 12.4 x 28 Tyre Size - All BP, NBP & North Start 1 A/234/F11/17

(For 235/245/265/275/475 Sarpanch/All BP & NBP Except 575 DI)

007530778B91 1 FENDER RH Cpte. - 595 DI Potato Spl.

1

007532123B91 1 FENDER RH Cpte. - 13.6 x 28 Tyre Size

(For 575 BP& NBP/ 585 BP & Northstar

/ 475 BP & NBP - LT) 1 U/57/F13/17

008000396B91 1 FENDER RH Cpte.-13.6 x 28 Tyre Size 1 U/31/F04/25-A/160/F07/08

008000262B92

(For 575 DI NEW SARPANCH & 595 DI NEW SARPANCH)

1 FENDER Assly.Cpte. RH - All New Sarpanch 1 U/47/F10/31

005556909R93 1 FENDER Cpte. RH.-12.4 x 28 Tyre Size 255 DI Yuvraj 1

007531808B11 1 FENDER LH Cpte. - 12.4 x 28 Tyre Size - All BP, NBP & North Start 1 A/234/F11/17

(For 235/245/265/275/475 Sarpanch/All BP & NBP Except 575 DI)

007530777B91 2 FENDER LH Cpte. - 595 DI Potato Spl.

1

007532128B91 2

008000395B92

008000261B93

2

FENDER LH Cpte.-13.6 x 28 Tyre Size

(For 575 BP & NBP& 585 DI-BIC/BP

/ 475 BP & NBP ) 1 U/57/F13/17

FENDER LH Cpte.-13.6 x 28 Tyre Size 1 U/31/F04/25-A/160/F07/08

(For 575 DI NEW SARPANCH & 595 DI NEW SARPANCH)

2 FENDER Assly. Cpte. LH - All New Sarpanch 1 U/47/F10/31

005556906R93

005557497R92

005557493R92

008000401B2

2

3

3

3

FENDER Cpte. LH. -12.4 x 28 Tyre Size 255 DI Yuvraj

SEAT Fender RH (For 575 & 585 All Old BP & SAR. Models)

SEAT Fender LH (For 575 & 585 All Old BP & SAR. Models)

SEAT Fender RH (For All New Sarpanch)

1

1

1

1 A/121/F04/38 & U/31/F04/25


137

Fenders

PART NUMBER REF.


REVISION / REMARKS

008000400B2

007530338R91

007530337R91

005557716R92

005557717R92

005557391R1

3

3

3

3

3

4

SEAT Fender LH (For All New Sarpanch)

SEAT Fender RH - All BP / NBP/ Sarpanch / 245 & 235

SEAT Fender LH - All BP / NBP/ Sarpanch / 245 & 235

SEAT Fender LH - 255 Yuvraj

SEAT Fender RH - 255 Yuvraj

SPACER Fender Mounting (For 585 DI With Tyre Size 16.9 x 28)

1

1

1

1

1

2

A/121/F04/38 & U/31/F04/25

007600479C1 5 BOLT Fender Mounting 8 U/47/F10/31

000012653P04 6 NUT Hex. Headed 8 U/47/F10/31

005558265R1 * END Cap Fender Seat 4

008000410B1

007900147B1

*

*

PAD Rubber Fender Seat

WASHER for Fender Mounting Bolt - 595 DI Potato Special

4

4

U/31/F04/25

007538199B1 7 SPACER Fender Mounting. 2 U/47/F10/31

000022079RD39 8 WASHER Plain 10

007530539R1

005554895R1

9

9

INSULATOR Fender Mounting - All Models 2

INSULATOR Fender Mounting 2

005555460R1 10 GROMMET Rubber 2 U/47/F10/31


138

3a

8

6

5

2 1

4

3

7

11

9

Battery Cover

10

3

7

6

4

12

PART NUMBER REF.


235 / 245 DI / 255 Yuvraj / All BP, NBP & Sarpanch

007537436B11

007700087B91

007600217R91

005551867R93

007537438B1

007700098B1

2

2

1

1

1

1

TRAY Battery Cpte. - 235 DI

TRAY Battery Cpte. - 245 DI

TRAY Battery Cpte. - 255 DI/All BP/All Sarpanch

TRAY Battery Cpte. - 4DI NBP

BRACE Battery Front - 235 DI

BRACE Battery Front - 245 DI

1

1

1

1

1

1

U/36/F07/19

U/36/F07/19

0P5551868R1

007537437B1

007700099B1

007600220R1

005551869R1

3

3

2

3

3

BRACE Battery Front - 255 DI/All BP/All Sarpanch & NBP

BRACE Battery Rear - 235 DI

BRACE Battery Rear - 245 DI

BRACE Battery Rear - 255 DI/All BP/All Sarpanch/3DI NBP

BRACE Battery Rear - 4 DI NBP

007602130A1 3a MUD GUARD - 235 DI 1

007602321B1 3a MUD GUARD - 245 DI 1

007600218R1 3a MUD GUARD - 255 DI/All BP/All Sarpanch & NBP 1

001127948R1 4 STUD - Battery Hold Down - 235 2

1

1

1

1

1

008000630A1

001127948R1

001127950R91

001127951R94

001127951R95

4

5

4

6

6

U/36/F07/19

U/36/F07/19

A/160/F07/08

U/36/F07/19

STUD - Battery Hold Down

STUD Rear Battery Hold Down

1

1

STUD Front Battery Hold Down 1

RETAINER Battery - 235 / 595 1 U/36/F07/19

RETAINER Battery 1

* Parts Not Illustrated / ◆ Alternate Part Number

139

Battery Cover

PART NUMBER REF.


REVISION / REMARKS

007700098B1

008000211B3

005559238R91

008000211B3

005554680R94

005557966R1

007535336R1

001231333R91

008000657B91

007536938B11

005558463R91

007602373B1

007602374B1

007700692B1

*

*

*

*

*

*

8

7

*

*

2

10

◆

10

BRACE Battery Front

PAD Battery (Plastic)

PAD Battery (Rubber) - 4DI - NBP /BP / NST

PAD Battery (Rubber) - 3DI - NBP/BP / NST

COVER Cpte. Battery

BUSH Pivot Battery Cover

BUSH Mud Guard Battery Cover

NUT Wing Cpte.

BOTTOM Sealing Cpte. - 475 DI NBP / 575 DI NBP

BOTTOM Sealing Cpte. - 275 DI NBP

BOTTOM Sealing Cpte. with Rubber Beading - 575 BP

FOAM for Bottom Sealing Back - 275 DI NBP

FOAM for Bottom Sealing Side - 275 DI NBP

CABLE Battery Positive - 235 DI

1

1

1

1

1

1

2

1

1

2

1

1

1

1

U/36/F07/19

NEW SARPANCH (NST)

008000171B1

007601574A1

007537084B1

3

3

7

STUD - Battery Hold Down - 3 DI NEW SARPANCH

STUD - Battery Hold Down - 4 DI NEW SARPANCH

COVER Battery Front - All New Sarpanch

1

007537422B1 7 COVER Battery Front 595DI Side Battery 1

008000351B93 9 BRACKET Battery Mounting 3DI NEW SARPANCH 1

1

1

007600376B95 9 BRACKET Battery Mounting 595DI 1

007538747B91 9 TRAY Weight Mounting - 595 DI Side Battery 1

007538251B1 * SPACER Weight Mtg. Bracket 2

008000129B95 9 BRACKET Battery Mounting All 4DI NEW SARPANCH Except 595 1 A/206/F09/45

008000211B3 10 PAD Battery (Plastic) 1

005559238R91

008000559B91

007601572R91

007600376B94

◆

11

11

11

PLATE Battery Clamping -3DI NEW SARPANCH

PLATE Battery Clamping -4 DI NEW SARPANCH

BRACKET Battery Clamping

1

1

1

1

007604785B91 12 Assembly Weight & Weight Mtg Bracket - 3 & 4Cyl New Sarpanch 1 U/45/F10/18

006000139F1 * WASHER Plain 2 U/45/F10/18

007605404B1 * STUD Front Weight 2 U/45/F10/18

007901267B1 * BOLT Hood Pivot 2 U/45/F10/18

007537420B91 1 TRAY Side Battery 1

007603214B1 * SPACER Side Battery Tray - Non OIB 1

007536746B11 7 COVER Cpte. Battery 1

005557966R1 * SPACER Battery Cover 2

007537419B1 3 BRACE Battery Front 1

007602130A1 3a GUARD Mud Side Battery 1

007535336R1 * BUSH Mudguard 2

007601179R91 * KIT Battery Box (75 Amp-Hr) - Small Side Mounting 1

007603353B91 * KIT Battery Box (88 Amp-Hr) - Big - Side Mounting 1 A/206/F09/45

007605100B91 * KIT Battery Box (88 Amp-Hr) - Big - Side Mounting NST 1


140

1

2

3

4

5

Tool Box & Hold All Kit

6

PART NUMBER REF.


007535554B1 1 TOOL Box Cpte. - 595 DI / 575 DI CRPTO

BOLT 5/8 x UNC x 2-1/4” Hex HD Zinc Plated

595 DI Non CRPTO - 14.9 x 28 Large Tyre

1

007201737A91

007535977B11

007600275R1

1

1

1*

TOOL Box Cpte. - 475 DI / 575 DI / 595 DI OIB

007535770C11 1 BOX Tool Cpte. 595 DI Side Battery - OIB 1

001127315R96 1 BOX Tool Cpte. 595 DI Side Battery - Non OIB 1

TOOL Box Cpte. - 595 DI Non CRPTO - 14.9 x 28 Large Tyre

1

1

SPACER Tool Box Mounting 595 DI Non CRPTO

- 14.9 x 28 Large Tyre 2

001099817R1 1* WASHER Plain 595 DI Non CRPTO - 14.9 x 28 Large Tyre 2

000271724 1* 2

005555989R1

007535977B11

1*

1

WASHER G 15.875mm Spring Lock

TOOL Box All New Sarpanch & 595 DI

2

1

TOOL Box Cpte. All NBP /BP /Yuvraj.

1 001127315R96

005555301R91

007201737A91

000179842

000120394

000102635

000179857

000271500

001082013R2

005556463R1

*

*

4

6

3

5

1

◆

1

2

TOOL Box Cpte. All OIB Models

BOLT

WASHER Plain

NUT

BOLT

NUT

WASHER Spring Lock

SPACER Tool Box Mounting

2

2

2

2

2

2

1

2

A/131/F05/17

A/112/F04/04

A/170/F07/38


141

Tool Box & Hold All Kit

PART NUMBER REF.

DESCRIPTION OF PART

005553856R91

005550882R91

001232071R1

001232074R1

001232072R1

001232073R1

001232075R91

001232600R1

001232601R1

001232821R1

001121748R91

001232076R91

005550884R91

005554290R91

*

*

◆

*

*

*

*

*

*

*

*

*

*

* KIT Tool Cpte. W/o Grease Gun - All Models Comprising of

HOLD All Tool

OPEN End And Ring Spanner Combination

OPEN End And Ring Spanner Combination

SPANNER Open End

SPANNER Open End

PLIER Slip Joint (Ordinary)

SPANNER Ring 10 x 11 mm



SCREW Driver 150mm

SCREW Driver 8 x 200 mm

GUN Grease Lever Type

Qty.

REVISION / REMARKS

1

1

1

1

1

1

1

1

1

1

1

1

1


142

Farmer Kit & Literature

PART NUMBER REF.


FARMER KITS

005556282R95 * FARMER KIT - Regular Models (BP / NBP / Sarpanch / NST) 1 A/210/F10/03

007601520B93 * FARMER KIT - 595 DI 1 A/210/F10/03

006003630B93 * FARMER KIT - 235 DI Air Flow 1 A/210/F10/03

006003676H93 * FARMER KIT - 245 DI 1 A/210/F10/03

006003579A93 * FARMER KIT - 575DI Sarpanch Rotary - DTVS Pump 1 A/210/F10/03

007603287B91 * FARMER Kit - Shaan

007203370B92 * FARMER KIT - 575DI Sarpanch Rotary with OIB 1 A/210/F10/03

007203367B92 * FARMER KIT - Regular Models with OIB (BP / NBP / Sarpanch / NST) 1 A/210/F10/03

007606032B92 * FARMER KIT - 595 DI With OIB & 295DI Dlx 1 A/210/F10/03

00000056PM

00000057PM

*

*

LITERATURES

SERVICE MANUAL-Arjun 1

SERVICE Bulletin File with Live Service Bulletin 1

00000058PM * SET OF WALL-Charts -Arjun 1

000WARMAN02 * WARRANTY Policy & Procdure Manual 1

00000080PM

000000181PM

*

*

SERVICE BULLETIN FOLDER-Empty

SUPPLEMENTARY PARTS CATALOGUE -

1

1

000000182PM

000000183PM

000000184PM

000000185PM

000000186PM

000000187PM

000000188PM

000000189PM

*

*

*

*

*

*

*

*

Mahindra Sarpanch 595 DI Super Turbo

SERVICE MANUAL- H-1- For -Regular Range of Tractors

SPECIAL Service Tools Catalogue

SUPPLEMENTARY PARTS CATALOGUE - 235

SUPPLEMENTARY SERVICE MANUAL - 235

SUPPLEMENTARY PARTS CATALOGUE - 245

SUPPLEMENTARY SERVICE MANUAL - 245

DATA BOOK - Regular & Arjun

PARTS Identification & Defect Code Book

0000MDIPC01 * PARTS CATALOGUE for Regular Range of Tractors 1

0000ARJPC01 * PARTS CATALOGUE for Arjun Range of Tractors 1

1

1

1

1

1

1

1

1

DISPSTAND01 * SET of Wallcharts (10 nos) with Display Stand 1

WALLCHART01 * SET of Wallcharts (10 nos) without Display Stand 1

0SHAANSPC03 * Supp. Parts Catalogue for Shaan 1

0SHAANSSM03 * Supp. Service Manual for Shaan 1

NSTMKMSPC01 * Supp. Parts Catalogue for 295MKM, 295Dlx, 475Dlx, 575Dlx & 595Dlx 1

000LABCOD02 * Warranty Labour Operation Code Book – Edition 2 1

ARJDLXSPC01 * Supplementary Parts Catalogue for Arjun Deluxe Models 1

ARJDLXSSM01 * Supplementary Service Manual for Arjun Deluxe Models 1

475TOTSPC01 * Supplementary Parts Catalogue for 475 TOTAL 1

475TOTSSM01 * Supplementary Service Manual for 475 TOTAL 1


143

TRANSMISSION


Clutch Assembly Coil

2

3

1

PART NUMBER REF.

DESCRIPTION OF PART

001127805R91

001099224R91

001127526R1

005553803R91

005553673R11

005553673R1

005553092R1

*

1

3

2

*

*

*

For 255 Yuvraj / 235

CLUTCH Cpte. 254 mm (Clutch Auto) Comprising of

COVER Assembly Clutch 254 mm Comprising of

PLATE Pressure

PLATE Clutch Driven Assembly

PACKAGE Cpte. 254 mm Facing/Rivet Comprising of

FACING Clutch

RIVET Clutch Liner

QTY.

REVISION / REMARKS

1

1

1

1

A/R

2

40

005555242R1 *

Clutch Assembly 279.4 mm

Clutch Auto

PLATE Release Lever 1

006500866B91

005555238R1

005555229R1

005555235R1

1

3

*

*

COVER Assembly Clutch 279.4 mm

PLATE Pressure

NUT Adjusting

SPRING

1

1

3

3

005556565R92 2 PLATE Driven Clutch Assembly 1 J/13/F10/24

005557234R91

001099323R1

001099324R1

001082011R2

◆

*

◆

*

BOLT Clutch Mounting

WASHER Spring Lock

6

6



146

PART NUMBER REF.

DESCRIPTION OF PART

005553674R11

005553674R1

‡

005555045R91

005556565R91

005555284R91

006502330R91

006502335R1

006502336R1

006502339R91

006502348R91

*

*

*

*

*

*

*

*

*

*

*

PACKAGE Cpte. 279.4 mm CL Facing Rivet Comprising of

FACING Clutch

RIVET Clutch Liner

CLUTCH Cpte. 279.4 mm

CLUTCH Plate

SERVICE Kit Repair Clutch Auto Coil

KIT cover with strap assy (C.A.)

PRESSURE plate (C.A.)

BOLT & WASHER Kit (C.A.)

LEVER kit (CA)

KIT Spring (C.A.)

Clutch Assembly Coil


1

1

1

1

1

1

2

48

1

1

1

K/49/F04/01

K/49/F04/01

K/49/F04/01

K/49/F04/01

K/49/F04/01


147

Clutch Assembly Diaphgram

2

1

PART NUMBER REF.


REVISION / REMARKS

006502173R93

006502174R92

000032068B12

000032067B12

1 COVER Assembly Clutch 279.4 mm (Valeo) 1 JA/10/F08/38

2

1

2

Valeo Clutch (DIaphragm Clutch)

PLATE Driven Clutch Assembly (Valeo) 1 K/49/F04/01

COVER Assembly Clutch - 595 NST (Non-CRPTO) 1

PLATE Driven Clutch Assembly (Non-CRPTO) 1 K/79/F10/55

006510225B91 2 Plate Clutch Assembly - 510MCC - All Except 295DI 1 J/17/F12/41

Service Kit Clutch Repair (For 279.4 mm Valeo)

006500150C91 * KIT Pressure Plate Consisting of Pressure Plate, Rivet A/R

006500151C91

006500152C91

006500153C91

*

*

*

Pressure Plate & Drive Strap

KIT Diaphragm Consisting of Rivet Delta, Rivet Cover, Rivet

Pressure Plate, Drive Strap & Diaphragm

KIT Clutch Facing Consisting of Clutch Facing & Rivet Facing

KIT Drive Strap Consisting of Drive Strap, Rivet Pressure

Plate & Rivet Cover

A/R

A/R

A/R

006510513B91 * KIT Pressure Plate - LUK Consist of Pressure Plate, A/R J/16/F12/20

Rivet Pressure Plate & Drive Strap

006510514B91 * KIT Diaphragm Spring - LUK Consist of Rivet Delta, Rivet Cover, A/R J/16/F12/20

Rivet Pressure Plate, Drive Strap & Diaphragm

006510515B91 * KIT Clutch Facing - LUK Consist of Clutch Facing & Rivet Facing A/R J/16/F12/20

006510516B91 * KIT Drive Strap - LUK Consist of Drive Strap, A/R J/16/F12/20

Rivet Pressure Plate & Rivet Cover

006511257B91 * KIT Clutch Facing 510MCC Consisting of Clutch Facing & Rivets 1 J/17/F12/41

148

Dual Clutch Assembly (Dana - CRPTO Model)

2 3 5 6 7 8

1

9 10 13 12 14 15

4 11 16

PART NUMBER REF.

DESCRIPTION OF PART

000709651R1

000709650R1

000709654R1

003047750R1

000709642R1

000709644R1

005553005R91

000709643R1

003066669R1

005554464R1

000709648R1

003066670R1

000709647R1

005552808R91

003066671R1

13

14

15

16

9

10

11

12

6

7

4

5

8

1

2

3

CLUTCH Dual Assembly Cpte. Comprising of

SCREW Adjusting

LEVER Clutch

SPRING Clip Anchor

PIN Pivot

COVER

PLATE Pressure - 228.6 mm

PLATE Driven Assembly 228.6 mms

PLATE Flywheel

SPRING Belleville - 279.4 mm Main Drive

PIN

PIN Rod End

PLATE Pressure - 279.4 mm Main Drive

END Rod

PLATE Driven Assembly - 279.4 mm

NUT Lock


1

6

1

3

3

3

1

1

1

1

3

3

1

1

3

3

149

Dual Clutch Assembly (Raneluk - CRPTO MOdel)

7

6

4

1

5

3

2

8

PART NUMBER REF.

DESCRIPTION OF PART

000032600B12

006500157C91

006500158C91

006500159C91

006500156C91

000032602B12

‡

000032601B12

006500161C91

006500162C91

006502185C91

006502186C91

1

2

5

6

3

4

7

8

*

*

*

*

RANELUK Clutch (for CRPTO & Reverse CRPTO Model)

CLUTCH Cover Assembly Raneluk (279.4 mm) Comprising of

PRESSURE Plate For Main Clutch

DIAPHRAGM Spring

FULCRUM Spring

PRESSURE Plate For PTO Clutch

PTO Driven Plate With Ceramic Pads

HOUSING Cover

DRIVEN Assembly Main 279.4 (With Ceramic Pads) CRPTO

KIT For Clutch Repair PTO

KIT For Clutch Repair Main

KIT - Cerametalic Pad Main Clutch Plate

KIT - Cerametalic Pad PTO Clutch Plate

QTY.

REVISION / REMARKS

1

A/R

A/R

A/R

A/R

1

1

1

1

1

1

1


150

1 2 16

Clutch Housing and Linkages

32 31 22

21

24

8

25

7

3

16

5

4

14 13

6

1

5

8

9

11 10

12

15

33

41

19

42

17

38

36

37

35

34

39

40 18

PART NUMBER REF.


007601596B91

001082367R91

007600582B92

1

1

1

PEDAL Clutch - 595 DI OIB 14.9 x 28 Tyre

PEDAL Clutch - Press Type (Straight) (For B 275 & 255 Yuvraj)

PEDAL Clutch 235

1

1

1 A/151/F06/28

007601252B92 1 PEDAL Clutch 595 NST 1 A/195/F09/07

007602730B92 1 PEDAL Clutch 595 DI OIB 1 A/217/F10/27

008000562B91 1 PEDAL Clutch 475/575 OIB 1 M/19/F05/12

005557580R94 1 PEDAL Clutch Cpte. - Push Type (For All Sarpanch Models Except W/L) 1 A/206/F09/45

008000117B92

005556226R93

1 PEDAL Clutch Cpte. - (For All New Sarpanch Models Except 595 DI) 1 A/195/F09/07

1 PEDAL Clutch - Push Type (For BP & NBP Models) 1 K/49/F04/01

008000356B91

005557581R92

1 PEDAL Clutch Cpte. With Seal (For 475 DI Sarpanch Wet Land) 1

2 BRACKET Clutch Pedal Mounting - All Sarpanch Except W/L 1 A/195/F09/07

006506318C91 2 BRACKET Clutch Pedal - 595 DI OIB 1 A/195/F09/07

000032915B91

007601200B12

2

2

BRACKET Clutch Pedal Mounting - 595 DI OIB 14.9 x 28 Tyre

BRACKET Clutch Pedal Mounting - 235

1

1 A/151/F06/28

007600401B91

008000556B91

005558548R91

2

2

*

BRACKET Clutch Pedal Mounting - 595 NST

BRACKET Clutch Pedal Mounting - 475/575 OIB

SEAL Dust Clutch Pedal OIB

1

1

1

M/19/F05/12

M/19/F05/12

006508502B1 2 BRACKET Clutch Pedal Mounting - (All NBP/ BP) 1 U/42/F09/47

008000118B91 2 BRACKET Clutch Pedal Mounting -All BP (475 W/L) 1

008000556B92 2 BRACKET Clutch Pedal Mounting - All New Sarpanch Except 595 1 A/130/F05/16 & A/134/F05/23

151


PART NUMBER REF.


REVISION / REMARKS

007600401B91

005556804R1

005552393R92

008000126B91

008000213B91

007601885B91

006500011R91

008000126B91

008000213B91

3

3

3

3

3

3

3

2

3

BRACKET Clutch Pedal Mounting - 595 NST

CONNECTING Link Clutch - 595 DI OIB 14.9 x 28 Tyre

CONNECTING Link Clutch - All NBP/BP/Sarpanch/245 DI

CONNECTING Link Clutch - 595 Non CRPTO

CONNECTING Link Clutch - 595 RCRPTO

CONNECTING Link Clutch - 235

CONNECTING Link Clutch (For Raneluk CRPTO) 1

CONNECTING Link Clutch (For All New Sarpanch & 595 Non CRPTO) 1

CONNECTING Link Clutch (For 595 NST Rev. CRPTO)

1

1

1

1

1

1

000039374D

005555955R1

000103361

006501497C1

005556228R91

006501497C1

005557582R92

006501529R91

4

5

6

7

7

7

7

7

PIN

WASHER

PIN Cotter

LEVER Clutch Shaft - 595 DI OIB 14.9 x 28 Tyre

LEVER Clutch Shaft (For CRPTO)

LEVER Clutch Shaft - 235

LEVER Clutch Shaft - 245 DI

LEVER Clutch Shaft (For Sarpanch & All New Sarpanch) - Valeo

2

4

2

1

1

1

1

K/49/F04/01

006502191R91

005552392R91

005557580R92

7

◆

8

LEVER Clutch Shaft (For BP/ NBP / 245 DI)

BUSH Clutch Pedal Shaft

1

2

K/49/F04/01

001231903R1 8 BUSH Clutch Pedal Shaft for BP 2 A/206/F09/45

005558548R91 9 SEAL Clutch Pedal Cpte. (For 475 DI Sarpanch Paddy) 2

000751399R1

000114502

000181379

000751872R1

001082012R2

000049405H

000705252R3

003071270R5

006502246B1

10

11

12

13

14

15

16

17

17

BOLT

NUT

BOLT

NUT

WASHER Spring Lock

WASHER Spacking Clutch Pedal

SPRING Clutch Pedal Return

SHAFT Clutch Release

SHAFT Clutch Release - 235

1

2

2

2

2

2

1

1

1

001127629R2 18 CIRCLIP External 1

005558519R5 19 HOUSING Clutch Cpte. - Non CRPTO 1 K/75/F09/36

◆

HOUSING Clutch Cpte. with Grease Nipple (Valeo) All New Sarpanch / All 575 DI/475 Sarpanch 1 A/160/F07/08

006501048B1 19 HOUSING Clutch Cpte.- 235 DI 1 U/36/F07/19

007600415A91

000020549R1

005554737R1

000019992R1

19

20

21

22

HOUSING Clutch Cpte. - 245 DI

BOLT

BOLT

BOLT

8

1

1

6

15

2

001082014R2

000109462

001121585R1

000109461

23

24

◆

◆

WASHER Spring Lock

NIPPLE Grease



152


PART NUMBER REF.


006500006R92

006502427B11

000179818

000179841

005555955R1

001082012R2

000179814

001082011R2

006500005R1

001081988R1

000141284

000709473R1

006503792R91

006500016R91

006500017R92

27

27

28

29

30

25

25

26

26

30

31

32

33

◆

33

COVER Dust Clutch Housing Cpte.for All models

COVER Dust Clutch Housing Cpte. 245 DI

BOLT Dust Cover

BOLT Dust Cover - 245 DI

WASHER Plain

WASHER - 245 DI

BOLT

WASHER Spring Lock

PAD Rubber Clutch Housing Dust Cover (For 2DI & 4DI)

RUBBER Strip Hand Hole Cover (For 475 DI Sarpanch Paddy)

PIN Dowel

STUD

COVER Hand Hole Cpte.- All models

1

1

2

2

2

2

3

3

1

1

2

1

1

A/129/F05/15

A/143/F06/14

000032546B12

006501266B91

006501657B91

001099323R1

005553025R1

000706732R1

33

33

33

34

35

36

COVER Hand Hole Cpte. - 475 & 575 All Model/475

Sarpanch& NST/265BP

COVER Hand Hole Cpte.- 595 NST CRPTO

COVER Hand Hole Cpte. - 245 DI

COVER Hand Hole Cpte. 235

BOLT Hand Hole Cover

FORK Clutch Release

BOLT Clutch Fork

8

1

1

1

2

1

1

001082011R2

003047229R4

37

38

WASHER Spring Lock

KEY Clutch Release Shaft

2

2

001233264R91

006501380R91

006501782R91

005554154R91

005554520R91

39

◆

◆

◆

◆

BEARING Antifriction Clutch Release (Thrust)

BEARING Clutch Release (Texpin)

1

K/49/F04/01

006509535B1 40 SPRING Retainer Clutch Release Sleeve 2 A/229/F11/06

006500019R1 41 GASKET Clutch Housing Hand Hole Cover Sealing 1

006501263B1

001082012R2

001082011R2

000031293B12

41

*

*

42

GASKET Clutch Housing Hand Hole Cover Sealing 245 DI

WASHER 245 DI

WASHER

SLEEVE Clutch Release 235

4

1

1

4

005557361R2 42 SLEEVE Clutch Release - Coil type Except 235 1 A/230/F11/09

006508557B1 42 SLEEVE Clutch Release (Valeo) 1 A/215/F10/19

007565147R1 * BRACKET Clutch Pedal Return Spring -with Integ.

Bracket Clutch Hsg.

1

005551042R2 * BRACKET Clutch Pedal Return Spring - Old Type Clutch Housing 1

* Parts aNot Illustrated /


153

Clutch Housing & Linkages - CRPTO (Reverse)

45

45

43

39

31

46

42 26

41

4028

27

23

49

25

22

48

24

6

35

34

33

28

30

15

28

27

29

14

32

38

39

40

20

12

1

6

3

50

51

2 4

13

11

10

5

9

7

8

16

24

23

22 21

17 19

18

PART NUMBER REF.


REVISION / REMARKS

006500659A3 1 HOUSING Clutch RCRPTO with Window 1 A/226/F10/56

003071270R5 2 SHAFT Clutch Release 1

003047229R3 3 KEY Clutch Lever 1

001127629R1 4 CIRCLIP Clutch Release Shaft 1

003044005R5 5 FORK Clutch Release - CRPTO 1 A/215/F10/19

000109462

000706732R1

001082011R2

6

7

8

NIPPLE Grease

BOLT Clutch Release Fork

WASHER Spring Lock

2

2

2

006500272C1 9 SPACER Clutch Release Fork 1 A/202/F09/24

03070635R91 10 BEARING Antifriction Clutch Release 1

000032605B12

003045088R3

11

12

CLUTCH Release Sleeve

INSERT

1

2

000032942B12

005555989R1

005556448R1

000032580B12

000032546B12

13

14

15

16

17

PIPE Greasing

WASHER Spring

NUT

GASKET Hand Hole Cover

PLATE Hand Hole Cover

1

10

1

1

1

000179837

001082012R2

18

19

BOLT

WASHER

8

8

000032545B12 20 GASKET , Oil Pan 1 A/206/F09/45

006500205C1 21 OIL Pan Clutch Housing 1

154

Clutch Housing & Linkages - CRPTO (Reverse)

005553967R91

005551798R2

005551799R1

006500272C1

006500215C1

006500201C1

000030020R1

001233491R1

008000213B91

000103373

000120393

000393740D

006502145C1

006502225C1

001082012R2

000179838

005556422R1

000051287D01

000141284

000060802M01

000709473R1

000032145B12

001082012R2

000120396

000032825B12

000032959B12

006500213C1

006500207C1

005551805R1

000031257B12

000031993B12

000031258B12

005551707R91

PART NUMBER REF.

DESCRIPTION OF PART

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

47

48

49

50

51

43

44

45

46

52

53

40

41

42

38

◆

39

MAGNETIC Drainplug

BOLT

PIN Dowell Steering Mounting

SPACER Fuel Tank Braket

STUD

BOLT Clutch Hsg. - Trans Case

SPRING Washer

WASHER Plain

BOLT, Clutch Hsg. - Trans Case

GASKET, Clutch Hsg. Trans Case

SHAFT 2 Speed PTO Gear

FORK 2 Speed Shifter Gear

PIN Gear Shifter Fork

SCREW Grub Cam Clamp

LOCK PLATE Gear Shifter Cams

NUT Cam Clamp

OILSEAL PTO Shifter Assembly

WASHER Retaining Shifter Shaft

CIRCLIP Shifter Shaft

SPACER Clutch Release Fork

SHIFTER Lever 2 Speed Shaft

SPACER Key 2 Speed Shaft

BOLT

WASHER Plain

CONNECTING Link Rev PTO (Turn Buckle) - 595 DI

PIN Cotter

WASHER Plain

PIN Rod End

CLUTCH Inspection Cover Plate

GASKET Clutch Inspection Cover Plate

WASHER Spring Lock

BOLT

2

1

2

2

1

8

2

1

1

1

1

1

1

2

2


2

2

2

2

1

2

1

1

1

8

10

6

2

2

2

1

2


155

Clutch Housing and Linkages (CRPTO)

22

33

13

14

11

28 9 12

32

1

21

24

23

15

30

18

17

16 3

4

7

19

20

31

PART NUMBER REF.

DESCRIPTION OF PART

HOUSING Clutch Cpte. (Dana) 005553023R6

005551654R6

006500146A1

005551713R2

005551796R1

005551714R3

005553966R91

005551798R2

005551799R1

005551805R1

005551803R2

005554261R3

003041396R2

003041395R1

000017067R1

005556769R1

000032959B12

005552622R1

005552628R2

000032546B12

005554171R1

11

12

13

14

15

7

8

9

10

16

17

17

18

4

5

2

3

6

1

◆

1 HOUSING Clutch Cpte. Raneluk

FORK Gear Shifter PTO

O’ RING Gear Shifter

SHAFT Two Speed PTO Shifter

OIL Seal PTO Hollow Driven Shaft (S.S)

WASHER

CIRCLIP

PIN Gear Shifter Fork

LEVER PTO Clutch High Low Operation

KNOB Clutch Operating Lever

SPRING Clutch Release Lever

SLEEVE

PIN Roll

PIN Clutch Housing

GASKET Clutch Housing To Trans.

CIRCLIP External 45 mm.

COVER Clutch Housing Hand Hole (Dana)

COVER Clutch Housing Hand Hole RANELUK

PAD Seal Clutch Housing Hand Hole Cap (Dana)


156

2

26

27

25

8

QTY.

REVISION / REMARKS

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

2

1

1

1

Clutch Housing and Linkages (CRPTO)

PART NUMBER REF.


000032580B12

005558524R1

000032545B12

005552626R1

18

19

19

20

PAD Seal Clutch Housing Hand Hole Cap Raneluk

GASKET Clutch Housing Bottom Cover (Dana)

GASKET Clutch Housing Bottom Cover RANELUK

COVER PTO Gear Box - Bottom Plate (Dana)

1

1

1

1

006500205C1

000032544B12

003045088R3

20

◆

21

COVER PTO Gear Box - Bottom Plate Raneluk

INSERT Clutch Release Fork

1

2

A/122/F04/42

003044005R5 22 FORK Clutch Release - CRPTO 1 A/215/F10/19

005558288R92 23 BEARING Clutch Release 1

005552620R2

006502374B1

005556445R91

005556448R1

005556521R1

005554737R1

005554777R2

000179837

24

24

25

26

27

28

29

30

SLEEVE Clutch Release - Heavy Duty (Dana)

SLEEVE Clutch Release - Raneluk

PIPE Flexible Cpte.

NUT Hex.

WASHER Spring

BOLT

BOLT

BOLT

1

1

1

2

6

1

1

K/52/F04/27

1

000179843

000020259E05

006500011R91

000032825B12

31

32

33

*

BOLT

BOLT Mounting For Clutch Housing Raneluk

CONNECTING Link Clutch Raneluk CRPTO

BOLT Mounting Clutch Housing - Transcase Raneluk

8

12

1

8

006500272C1 * SPACER Clutch Release Fork 1 A/203/F09/26



157

Transmission Gears and Shafts - Sliding Mesh

56

2

6

8 7

3

4 5

31

30

9

11

12

13 14

1518

17

27

28

20

21

22

24 25

23

51

26

51

19

44

46

41 42

43

4547

48

49

10

10

36

39

33

40

35

36

38

38a

33

34

35

52

54

53

55

57

1

PART NUMBER REF.


REVISION / REMARKS

‡

005557131R91

006501521B1

003044037R1

003044038R1

003044039R1

003044040R1

003041092R1

003041093R1

005551732R1

005551733R1

005551734R1

005551735R1

005551736R1

006501173B1

006503100B1

1

2

3

3

4

4

4

4

4

4

4

4

5

4

4

5

SHAFT Transmission Spline (9 T)

BEARING Roller Taper Spline Shaft Rear

SPACER Trans. Spline Shaft T.R. Bearing - 235 & 245 DI

SPACER Trans. Spline Shaft T.R. Bearing -

All Except 235 & 245 DI

SHIM Trans. Spline Shaft T. R. Bearing (0.075mm) - Circular


SHIM Trans. Spline Shaft T. R. Bearing (0.1 mm) - Circular

SHIM Trans. Spline Shaft T. R. Bearing - (0.375mm) Circular

SHIM Trans. Spline Shaft T. R. Bearing - Circular

SHIM Trans. Spline Shaft T. R. Bearing (0.125mm) - Triangular




SHIM Trans. Spline Shaft T. R. Bearing - Triangular

CAGE Trans. Spline Shaft Taper Roller Bearing 235 DI

CAGE Trans. Spline Shaft Taper Roller Bearing- 245 DI

1

1

1

1

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

1

1

005556133R2

000186334

5

6

CAGE Trans. Spline Shaft Taper Roller Bearing All Exept 235 & 245 1

BOLT 3

K/52/F04/27

000103028 7 NUT Lock 3

000114608 8 WASHER External Tooth Lock 3 A/217/F10/27


158


PART NUMBER REF.


005557130R91

003044035R1

9

10

BEARING Roller Taper Spline Shaft Front

NUT Lock Trans. Spline Shaft Taper Roller Bearing

1

2

006500242C1 11 PLATE Lock Transmission Spline Shaft 1 A/202/F09/24

006500986B1 12 GEAR Sliding 1st & Reverse Speed (50 T) 235 1 A/184/F08/30

006501140B2

006501548R1

006501034B2

006501142B1

006501559R1

006500311R1

12

12

13

13

13

14

GEAR Sliding 1st & Reverse Speed (54 T) 245 DI

GEAR Sliding 2nd & 3rd Speed (44 & 39 T) - 235

GEAR Sliding 2nd & 3rd Speed (45 & 39 T) - 245 DI

GEAR Sliding 2nd & 3rd Speed (44 & 38 T) All SM Except 235 & 245

1

GEAR Sliding 1st & Reverse Speed (52 T) All SM Except 235 & 245 1

1

1

1

1

A/130/F05/16

A/164/F07/18

K/55/F05/24

006500290B1

006501039B1

006501030B1

006500288R1

14

15

15

15

Coupling Gear 4th & Direct Speed (18 T) -

Improved Transmission (with Through Hole in Spline Shaft)

Coupling Gear 4th & Direct Speed (18 T) - Old

GEAR Coupling Sliding 4th & Direct (33 T) 235

1

1

GEAR Coupling Sliding 4th & Direct (35 T) 245 DI 1

GEAR Coupling Sliding 4th & Direct (31T) All Except 235 & 245


1

006506523B91 16 KIT Quill Gear & NRB consist of 1

‡

005554892R91

17

18

GEAR Sliding Quill 4th & Direct Speed - Improved Transmission 1 K/55/F05/24

BEARING Needle Improved Transmission (with Through Hole in Spline Shaft) 2

003069962R11 16 GEAR Quill With NRB Sliding 4th & Direct Speed - Old 1

001099653R91

006500289R1

18

19

BEARING Needle W/o. Through Hole in Spline Shaft

SLIDING Gear Coupling

2

1

006503334A1 1 K/55/F05/24

000032121B12

19A SPACER 1.2 mm Thick


19B CIRCLIP 28 mm Dia


1 K/55/F05/24

005554802R91

006501028B1

006501037B1

006502287R1

006502288R1

006501551R1

006501552R1

006501553R1

000751081R1

005556654R91

000751146R1

000704017R1

001233552R1

000751181R2

005551697R1

000032502B12

000179840

001082012R2

20

21

21

21

◆

21

21

21

22

23

24

25

◆

26

◆

26

27

28

BEARING Pilot Transmission Spline Shaft

SHAFT Transmission Driving - 235 - 18 T

SHAFT Transmission Driving - 245 DI - 16 T

SHAFT Transmission Driving - (All SM Except 235 & 245)


SHAFT Transmission Driving - S.M.(15 Teeth)

SHAFT Transmission CRPTO (15 Teeth) (Dana)

SHAFT Transmission S.M. + CRPTO (15 Teeth) Raneluk

CIRCLIP Transmission Drive Shaft Bearing Retaining

BEARING Transmission Drive Shaft

CIRCLIP Trans. Drive Shaft Brg. Retaining External

GASKET Trans. Drive Shaft Brg. Cage

CAGE Brg. Trans. Drive Shaft

CAGE Brg. Trans. Drive Shaft Raneluk CRPTO

BOLT

WASHER

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

K/55/F05/24

K/49/F04/01

K/49/F04/01


159


PART NUMBER REF.


REVISION / REMARKS

005558356R91

005554234R92

000703984R1

005555311R91

005558347R91

006501036B1

005551769R91

005552634R1

005552635R1

31

32

33

34

34

29

29

30

31

OIL Seal Trans. Drive Shaft Three Lip Hitech

OIL Seal Trans. Drive Shaft Single Lip

CIRCLIP Trans. Counter Shaft Rear Ball Bearing Retainer

BEARING Trans. Counter Shaft Rear

BEARING Trans Counter Shaft Rear-CRPTO

GEAR Idler Trans. Counter Shaft (Nylon Gear ) - 235

BEARING Needle - SM CRPTO

SHIM (0.25 mm)

SHIM (0.375 mm)

1

1

2

A/R

A/R

1

1

1

1

006501032B1

006504390B91

006501141B1

006504327B91

35

35

35

35

SHAFT Counter Trans. 235

SHAFT Counter Trans. 235 (with Reduced width Type 2 nd Gear)

SHAFT Counter Trans. 245 DI

SHAFT Counter Trans. 245 DI (with Reduced width Type 2 nd Gear)

1

1

1

1 A/212/F10/07

006504316B92 35 SHAFT Counter W/Woodruff Key (Non CRPTO) All Except 235/245 1 A/155/F06/37

006502168R92 35 SHAFT Counter Trans. W/Woodruf Key 1

000124556 36 KEY Woodruff - 1/4 x 1-1/8" 2

005551710R1

006501556R1

37

38

SHAFT Counter Trans. & 1st Speed Gear Hollow ( SM - CRPTO)

GEAR Driving 2nd Speed (26 T) - 235

006505002B1 38 GEAR Driving 2nd Speed (26 T) - 235 (with Reduced width Type 2 nd Gear) 1

006501143B1 38 GEAR Driving 2nd Speed (24T) - 245 DI 1

1

1

006504325B1 * SPACER Casting 2nd Speed Driving Gear (24T) - 245 DI 1 A/212/F10/07

006504328B1 38 GEAR Driving 2nd Speed ( 24 T) - 245 DI (with Reduced width Type 2 nd Gear) 1 A/212/F10/07

006503046R1

006503323R1

006504325B1

006501040B2

006501374B2

006501558R1

006501560R1

006501029B1

006501038B1

39

39

40

41

41

38 GEAR Driving 2nd Speed ( 26 T) - All Except 235 & 245

38a SPACER 2nd Speed Gear - All Except 235 & 245

38

39

SPACER 2nd Speed Gear - 245 DI (with Reduced width Type 2 nd Gear) 1

GEAR Driving 3rd & 4th Speed (31 T) 235 1

1

1

GEAR Driving 3rd & 4th Speed (31 T) 245 DI

GEAR Driving 3rd & 4th Speed (32 & 29 Teeth) All Except 235 & 245

COUPLING Sliding Gear (All model)

GEAR Contant Mesh (52 T) - 235

GEAR Contant Mesh (54 T) - 245 DI

1

1

1

1

1

A/134/F05/23

006501561R1

000751056R1

000751059R1

001081960R91

41

42

43

44

GEAR Contant Mesh (55 T) All Except 235 & 245 DI

BUSH Cast Iron

SPACER Counter Shaft

BEARING Trans. Counter Shaft Front

1

1

1

1

K/49/F04/01

000751120R4

000179817

45

46

WASHER Retaining Trans. Counter Shaft

BOLT

1

2

000751441R4

000751061R1

001233559R1

000751062R1

000179840

001082012R2

47

48

◆

49

50

51

LOCK Plate Transmission Counter Shaft

GASKET Trans. Counter Shaft Brg. Retainer Front

RETAINER Counter Shaft Brg. Front

BOLT

WASHER

1

1

1

4

4

000032097B12 52 CIRCLIP External 25mm Dia. 1 K/78/F10/45


160


PART NUMBER REF.


003110755R3 53 WASHER Reverse Idler 1

006501033B2 54 GEAR Driving reverse Idler (23T) 235DI 1 A/194/F09/01

006501139B2 54 GEAR Driving Reverse Idler (19 T) 245 DI

006502458R1

006501144B2

54

55

GEAR Driving Reverse Idler (21 T) All Models Except 235 & 245

SHAFT and Gear Reverse Idler (21 T) 245 DI

1 A/137/F05/31

006500284R2 55 SHAFT Reverse Idler 20T - All Sliding Mesh except 245DI 1 K/78/F10/45

000032143B12

000032154B12

005555713R91

006501429B91

006501172B91

006502298R91

56

57

*

*

*

*

OIL collector - All SM & CM Models

SPACER Oil Collector

REVERSE Idler Gear NRB

PACKAGE Service Set Of 4 Gears (235)

PACKAGE Service Set Of 4 Gears (245 DI)

PACKAGE Service Set Of 4 Gears (With Improved

Transmission (with Reduced width Type 2 nd Gear)

All Except 235 & 245 Comprising of

GEAR Coupling Sliding 4th & Direct Speed - 245 DI 006501030B1 15 1

006500288R1

006501039B1

15

14

GEAR Coupling Sliding 4th & Direct Speed - All Except 245

COUPLING Gear 4th & Direct Speed - 235

006500311R1 14 COUPLING Gear 4th & Direct Speed - All Except 235 1

006506523B91 16 GEAR Quill with Nrb. Sliding 4th & Direct Speed 1

1

1

1

1

1

A/R

A/R

A/R

006500289R1

006500287R91

006500288R1

006500290R1

19

*

15

14


PACKAGE Service Set Of 4 Gears (Old type) Comprising of

GEAR Coupling Sliding 4th & Direct Speed

COUPLING Gear 4th & Direct Speed

1

A/R

1

1

003069962R11 16 GEAR Quill With NRB Sliding 4th & Direct Speed 1

006500289R1

006501237B92

006502358R91

19

*

*


PACKAGE Service Set Of 2 Gears- 235/245 DI (11/46)

PACKAGE Service Set Of 2 Gears- (9/44)

Thru Hole in Spline Shaft

1

1

1

006501451R91

‡

‡

*

1

*

PACKAGE Service Set Of 2 Gears Comprising of

SHAFT Trans. Spline

GEAR Spiral Bevel Drive

1

1

1

K/55/F05/24

000751078R5

001099268R91

001099269R92

000751058R2

001081668R91

001081960R91

000751083R2

00709448R92

001127032R91

44

◆

54

*

21

22

◆

41

*

PARTS USED IN EARLIER MODELS

SHAFT Transmission Driving (16 T)


GEAR Constant Mesh (54 T)

BEARING Trans. Counter Shaft Front

GEAR Driving Reverse Idler (22 Teeth)

PACKAGE Service Set of 2 Gears (For B 275)

PACKAGE Service Set of 2 Gears (444 Type)

1

1

1

1

1

A/R

A/R



161


PART NUMBER REF.


006501139B2 54 GEAR Driving Reverse Idler 1 R/15/F08/28

006501144B2 55 SHAFT Reverse Idler 1 R/15/F08/28

006504327B91 35 SHAFT Counter With Key 1 R/15/F08/28

006504328B1 38 GEAR 2nd Speed Idler 1 R/15/F08/28

006504325B1 38a SPACER 2nd Gear 1 R/15/F08/28

006501142B2 13 GEAR 2nd & 3rd Speed Sliding 1 R/15/F08/28

006501140B2 12 GEAR Sliding 1st & Reverse 1 R/15/F08/28

006501374B2 39 GEAR 3rd & 4th Speed Driving 1 R/15F08/28

006501030B1 15 GEAR Sliding 4th & Direct Speed 1 R/15/F08/28

006500290R1 14 COUPLING 4th & Direct Speed 1 R/15/F08/28

006500291R11 16 GEAR Quill With NRB Sliding 4th & Direct Speed 1 R/15/F08/29

006500289R1 19 COUPLING Hi Speed 1 R/15/F08/29

006504466B91 2 BEARING Taper Roller Spline Shaft Rear 1 A/198/F09/19

006507764B91 2 BEARING Taper Roller Spline Shaft Rear 1 A/198/F09/19

Convertion Kit Overlap to Rationalize Gear Box

000030986B99 14 COUPLING Sliding Gear 4th and direct speed 1

000030987B99 39 Gear 3rd & 4th speed driving 1

000751100R24 28 Gear shifter fork CPTE 4th speed 1


◆ Alt ernate Part Number

161 A

Transmission Gears and Shafts Partial Constant Mesh Transmission

64

63

1

33

37

36

38

6

8

7

2 3

4

5

11

9

10

10

13

12

1415

16

17

23

27

26

2829

30

31

32

34

35

1819

20

21

22

2425

49

51

53

58

57

45

50

52

54

55

56

40

43

44

46

47

48

62

41

42

59

60

61

39

PART NUMBER REF.


REVISION / REMARKS

‡

005557131R91

003044037R1

003044038R1

003044039R1

003044040R1

003041092R1

003041093R1

4

4

4

4

4

1

2

3

SHAFT Transmission Spline (9 T)

BEARING Roller Taper Spline Rear

SPACER Trans. Spline Shaft T.R. Bearing




SHIM Trans. Spline Shaft T. R. Bearing - (0.375mm) Circular

SHIM Trans. Spline Shaft T. R. Bearing - Circular

005551732R1

005551733R1

005551734R1

005551735R1

4

4

4

4





005551736R1 4 SHIM Trans. Spline Shaft T. R. Bearing - Triangular A/R

006503030B1 5 CAGE Trans. Spline Shaft Taper Roller Bearing - 595 NST 1

005556133R2

000186334

000103028

5

6

7

CAGE Trans. Spline Shaft Taper Roller Bearing- All Except 595

BOLT

NUT Lock

1

3

3

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

A/R

1

2

1

K/52/F04/27

000114608 8 WASHER External Tooth Lock 3 A/217/F10/27

005557130R91 9 BEARING Roller Taper Spline Shaft Front 1

003044035R1 10 NUT Lock Trans. Spline Shaft Taper Roller Bearing 2

006500242C1 11 PLATE Lock Trans. Spline Shaft 1 A/202/F09/24


162


PART NUMBER REF.


006501056B1

006501547R1

000032060B12

000751146R1

005554788R1

006502302R1

005554789R1

006501058B2

006501566R1

006502464R2

12

12

13

13

14

15

15

GEAR Sliding 1st & Reverse Speed (52 T) - 595DI

GEAR Sliding 1st & Reverse Speed (52 T) - CM Except 595DI

CIRCLIP 45 Dia Improved Transmission (with Through

Hole in Spline Shaft) & 595 DI

CIRCLIP 45 Dia (Drive Shaft Brg. Retaining)

SPACER 3.5mm Thick

BUSHING Second Speed Gear


BUSHING Second Speed Gear- Old

1

1

1

1

1

1

1

1

K/51/F04/15

K/55/F05/24

K/55/F05/24

K/55/F05/24

16 GEAR Second Speed Constantmesh (44 T) 595 NST 1 A/183/F08/29

16 GEAR Second Speed Constantmesh (44 T) All Except 595 NST 1

17 HUB - All Constant Mesh Models A/137/F05/31

A/157/F07/01

006501546R2 18 RING Control Shifting - All CM models 1 A/174/F08/41

006502303R1 19 BUSHING Third Speed Gear - Improved Transmission 1 K/55/F05/24

005554793R1

005554794R1

19

20

BUSHING Third Speed Gear

GEAR Constant Mesh 3rd Speed (38 T)

1

1

006501518B2 20 GEAR Constant Mesh 3rd Speed (44 T) 1

005554795R1

005554796R2

006500311R1

006503334A1

006501573B1

006501630B1

005554797R1

005554788R1

000032120B12

21

21

22

23

23

23

23

SPACER 1.5mm Improved Transmission (with Through Hole in Spline Shaft) 1

Spacer 2.25mm

COUPLING 4th & Direct Speed

1

1

SPACER 1.2mm - Improved Transmission (with Through Hole in Spline Shaft) 1

SPACER 1.5mm - 595 NST 1

SPACER 1.8mm - 595 NST

SPACER 3.0mm

1

1

K/55/F05/24

005554798R1

006501515B1

23

24

SPACER 3.5mm Thick Improved Transmission (with Through Hole in Spline Shaft)

CIRCLIP 30 Dia.- 595 NST 1


24 CIRCLIP 28 Dia. 1

25 SLIDING Gear 4th & Direct Speed (28 T) 595 NST 1

K/55/F05/24

006500310R1

006501574B1

25

26

SLIDING Gear 4th & Direct Speed (31 T)

GEAR Sliding Quill Cpte. For 4th & Direct Speed - 595 NST

1

1

006506523B91 26 GEAR Quill with Nrb Sliding 4th & Direct Speed 1 K/55/F05/24


005558027R91 26 GEAR Quill Cpte. With NRB Sliding 4th & Direct Speed - Old 1

005554892R91 27 BEARDING Needle Improved Transmission

(with Through Hole in Spline Shaft) 2

006501578B

91

003043047R91

27

27a

BEARING Needle - 595 DI NEW SARPANCH

BEARING Needle (Big-1816) Old Transmission

2

1

005554799R91

006501075B1

27b BEARING Needle (Small-1812) Old Transmission

28 SLIDING Gear Coupling 595 NST

1

1

006500289R1

005554802R91

28

29

SLIDING Gear Coupling All Except 595 NST

BEARING Pilot Transmission Spline Shaft

1

1

006501246B2 30 SHAFT Transmission Driving - 595 NST 1 A/167/F07/27

163


PART NUMBER REF.


REVISION / REMARKS

006502287R1

006501549R1

006501550R1

000751081R1

005553683R91

000756146R1

000704017R1

001233552R1

000751181R2

005551697R1

000179840

001082012R2

30

30

30

31

32

33

34

◆

35

◆

36

37

SHAFT Transmission Driving -


SHAFT Transmission Driving - C.M. (15 T) - OLD

SHAFT Transmission Driving - C.M. CRPTO

CIRCLIP Tran. Drive Shaft Brg. Retainer


CIRCLIP Tran. Drive Shaft Brg. Retainer

GASKET Transmission Drive Shaft Brg. Cage

CAGE Brg. Transmission Drive Shaft

1

1

1

1

1

1

1

1

K/55/F05/24

K/49/F04/01

BOLT

WASHER Spring Lock

OIL Seal Trans. Drive Shaft (Double Lip)

4

4

1 005558356R91

005554234R92

005553966R91

000703984R1

38

◆

◆

39 CIRCLIP Trans. Counter Shaft Rear Ball Bearing Retainer 1

005554893R91

005551769R91

40

41

BEARING Trans. Counter Shaft Rear

BEARING Needle

006505350B1 42 SHAFT Counter Trans. & 1st Speed Gear 595 NST- Non CRPTO 1 A/212/F10/07

006501247B1 42 SHAFT Counter Trans. & 1st Speed Gear 595 NST - RCRPTO 1

006502168R92 * SHAFT Cpte. Counter Trans. W/ Woodruf Key-All Except 595

1

1

006500985R2

000124556

42

43

SHAFT Counter Trans. & 1st Speed Gear (18 T) Hollow

KEY Woodruff

1

2

006505349B1 44 GEAR Driving 2nd Speed (26T) 595 NST 1 A/212/F10/07

006501055B1

006503047R1

44

44

GEAR Driving 2nd Speed (26 T) 595 NST

GEAR Driving 2nd Speed (26 T) All Except 595

1

1

A/212/F10/07

006503323R1

006501513B2

005555340R2

45

46

46

SPACER 2nd Speed Gear 1 A/212/F10/07

GEAR Driving 3rd & 4th Speed (29 & 35 T) - 595 NST

GEAR Driving 3rd & 4th Speed (32 & 39 T) All Except 595

1

1

A/167/F07/27

006501514B2

006501560R1

006501057B1

006501561R1

00751056R1

005554797R2

00751059R1

001081960R91

000751120R4

000179817

000751441R4

000751061R1

001233559R1

000751062R1

47

47

48

48

49

50

◆

51

52

53

54

55

◆

56

COUPLING Sliding Gear 1st Counter - 595 NST

COUPLING Sliding Gear 1st Counter - All Except 595 NST

GEAR Constant Mesh (55 T)595 NST

GEAR Constant Mesh (55 T) - All Except 595 NST

BUSH Cast Iron

SPACER Counter Shaft

BEARING Tansmission Counter Shaft Front

WASHER Retaining Trans. Counter Shaft

BOLT

LOCK Plate Transmission Counter Shaft

GASKET Trans. Shaft Bearing Retainer Front

RETAINER Counter Shaft Brg. Front

1 A/251/F12/25

1

1

1

1

1

1

1

2

1

1

1



164


PART NUMBER REF.


000179840R1 57 BOLT 4

001082012R2 58 WASHER Spring Lock 4

000032097B12 59 CIRCLIP External 25mm Dia. 1 K/78/F10/45

003110755R3

006501060B1

60

61

WASHER Reverse Idler Gear

GEAR Driving Reverse Idler (21 T) - 595 NST

1

1

006502458R1 61 GEAR Driving Reverse Idler (21 T) All Models Except 595 1 A/137/F05/31

006501061B3 62 SHAFT Reverse Idler 20T - All 595DI 1 K/78/F10/45

006500313R2 62 SHAFT Reverse Idler 20T 1 K/78/F10/45

000032143B12 63 OIL Collector

00003215B12

006501190B93

006504486B91

64

*

*

SPACER Oil Collector

PACKAGE Service Set of Two - 595 NST (11/46)

PACKAGE Service Set of Two -

A/R

A/R

A/169/F07/37

K/55/F05/24

A/169/F07/37

006501449R91

‡

‡

*

1

*

Improved Transmission (with Through Hole in Spline Shaft) (9/44)

PACKAGE Service Set of Two (9/44) Comprising of

TRANSMISSION Spline Shaft

GEAR Spiral Bevel Drive

A/R

1

1

001231983R1 43 SHAFT Counter Trans. & 1st Speed Gear (19 T ) For B 275 1

Convertion Kit Overlap to Rationalize Gear Box

000030986B99 22 COUPLING Sliding Gear 4th and direct speed 1

000030987B99 20 Gear 3rd & 4th speed driving 1

000751100R24 48A Gear shifter fork CPTE 4th speed 1


165

C.R.P.T.O. Gears & Shafts

46 45

1a

12 11

43 44

40

42 41

39 38

37

36

7

5

6

2

8 9

8

1

2 6

3

13

4

3433

32

21 20

35

31

29

27

14

19

28

15

16

17

18

27

26

24

25

23

22

30

PART NUMBER REF.


REVISION / REMARKS

000751181R2 1 CAGE Drive Shaft Bearing 1 K/65/F07/35

006503790C3 1 HOUSING Hollow Drive Shaft 1 A/214/F10/15

006502863C1

006510106C1

1

2

CAGE Drive Shaft Bearing

OIL Seal Hollow Drive Shaft

1

2 A/244/F11/52

005551768R1 3 BEARING Ball Hollow Drive Shaft Rear 1

006500210C2 4 HOLLOW Drive Shaft Rev PTO 1 AA/144/F06-15

006504717C3 4 SHAFT Drive Hollow - CRPTO 1 A/214/F10/15

5 BEARING Ball Hollow Drive Shaft Front (6211 NR) 1 K/65/F07/35 006505035C91

006505470C91

00003260412

006500222C1

006502765C1

6

7

8

CIRCLIP Hollow Drive Shaft


HOUSING Bearing Hollow Drive Shaft

2

1 A/226/F10/56

1

005550487R1

001082011R2

005552638R1

005552639R1

9

10

11

12

BOLT

WASHER Spring Lock

COUPLING PTO Shaft (Front)

CIRCLIP PTO Coupling 40 mm Dia

006500211C1

006500194C1

13

14

SHAFT Rev PTO Front

GEAR Driven 61T Rev PTO

006500200C1 15 SPACER PTO Shaft Front 1

005558405R91 16 BEARING Cylindrical Roller PTO Front Shaft 1

005551638R1 17 CIRCLIP PTO Shaft Front

1

1

1

1

1

8

8

166

C.R.P.T.O. Gears & Shafts

PART NUMBER REF.


006500264C1

006500208C1

005552891R1

001082010R2

000751150R2

18

19

20

21

22

GASKET End Cover

ENDCOVER PTO Shaft Front

BOLT

WASHER

RETAINER, Front Hollow Counter Shaft

1

4

4

1

1

005552634R1

005552635R1

005552636R1

000032861B12

000032862B12

24

24

24

24

24

SHIMS

SHIMS

SHIMS

SHIMS (.125 mm)

SHIMS (.2 mm)

A/R

A/R

A/R

A/R

A/R

000751638R1

001081668R91

001081960R91

001099206R91

005551666R91

005551769R91

25

26

◆

◆

◆

27

CIRCLIP Internal 50 mm Dia

BEARING Hollow Counter Shaft (6210 NR)

1

1

BEARING Needle 2

006501247B1 28 COUNTER Shaft Hollow -18 T 1

006503361R3 28 COUNTER Shaft Hollow

1 A/232/F11/12

005558347R91

005551706R1

006500197C91

005551698R1

29

30

31

32

BEARING Rear Counter Shaft ( 16010)

SHAFT PTO Center

NEEDLE Cage

COUPLING 2nd Speed PTO Gear

2

1

2

1

006500212C1

006500193C1

006500195C91

006500927C1

006500198C1

006500822C1

006500196C91

006500823C1

006500989C1

006500192C1

006500828C1

005551769R91

006500829C1

006500870C1

006505475B91

42

43

44

45

46

*

37

38

39

40

41

33

34

35

36

GEAR Coupling PTO

GEAR Driven 57 T Rev PTO

NEEDLE Cage

CIRCLIP Ext 22 mm Dia (Rev Idler Shaft)

SPACER Idler Shaft Front

BUSH NRB Clutch Housing

CAGE Needle

SPACER Rev Idler Shaft Rev PTO

PIN Roll

IDLER Gear Driving 33 Teeth Rev PTO

REVERSE Idler Shaft Rev PTO

BEARING Needle Roller (38 x 30 x20)

IDLER Gear Driven Rev PTO - 18

CIRCLIP Rev Idler Shaft (32mm Ext)

KIT Hollow Drive Shaft - Modified - 595 DI

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1



167

C.R.P.T.O. - Gears & Shafts - Dana Clutch Old

1 2 3 5 4 8 6

11 12

13 14

10

9

16 17

15

18 19

20 21

29

28

24 25

26 27

22 23

32

30 31

PART NUMBER REF.

DESCRIPTION OF PART

005555091R91

000706732R1

001082011R2

005552621R91

006510106C1

005552623R1

000751149R1

005555088R92

005556864R91

‡

005555086R2

005556865R91

005555964R1

005552625R1

005551797R91

005551708R1

005552891R1

001082010R2

005551709R1

000751638R1

005558405R91

12

13

14

15

16

8

9

10

11

1

2

3

QTY.

REVISION / REMARKS

6

7

4 OIL SEAL Bearing Housing Sleeve Carrier - Front 1

◆ A/244/F11/52

5 GASKET Bearing Housing (Dana) 1

CIRCLIP internal 85 mm

SHAFT Drive Hollow P.T.O Cpte. (Dana) Comprising of

1

1

17

18

19

20

HOUSING Bearing Cpte. (Dana)

BOLT

WASHER Spnng Lock

BEARING 6209 - Housing Sleeve Carrier

COLLAR Compression Hollow drive shaft

SHAFT Drive Hollow P.T.O. (Dana)

BEARING Ball (6211 SKF) - Hollow Shaft Rear

SPACER Hollow Drive Shaft

CIRCLIP External 30mm (Dana)

OIL SEAL Hollow Shaft Rear (Dana)

COVER End (Dana)

BOLT

WASHER Spring Lock

GASKET End Cover

CIRCLIP External 50 mm

BEARING Cyl Roller (NUP 2206 EC) PTO Shaft Front

1

4

4

1

1

1

1

1

1

1

1

3

3

1

1

1

Hollow Counter Shaft


168

C.R.P.T.O. - Gears & Shafts - Dana Clutch Old

PART NUMBER REF.

DESCRIPTION OF PART

005551703R1

005551697R1

005551702R1

005551698R1

005551699R1

005555965R1

005551700R1

005551759R1

005551705R2

005552640R1

005552639R1

005551706R2

005558347R91

21

22

23

24

25

26

27

28

29

30

31

32

33

SPACER

GEAR P.T.O Driven (61 T) (Dana)

BUSH Sintered

COUPLING P.T.O Gear (2nd Speed)

GEAR Coupling P.T.O

SPACER P.T.O. Shaft Front

WASHER Thrust

BALL Steel

SHAFT P.T.O. Front (Dana)

COUPLING P.T.O. Shaft

CIRCLIP Internal 40mm

SHAFT P.T.O. Centre

CRPTO Bearing Ball Deep Groove


1

1

1

1

1

1

1

1

1

1

1

1

2ND SPEED

16010

169

Transmission Case

19

7

8

20

22 3

11

12

10

9

2

1

4

5

6

4

15

16

14

13

21

PART NUMBER REF.


REVISION / REMARKS

006503631B92 1 CASE Transmission Cpte. - 595 NST Non CRPTO OIB 1 A/214/F10/15 with 14.9 x 28 Large Tyre

006503548B1 1 CASE Transmission Cpte. - 595 NST Non CRPTO 1 with 14.9 x 28 Large Tyre

006501076B2 1 CASE Transmission Cpte. - 595 NST Non CRPTO/Non - OIB/Turbo 1 A/198/F09/19

006501244B92 1 CASE Transmission Cpte. - 595 NST CRPTO 1 A/198/F09/19

006500167B2 1 CASE Transmission Cpte. - 475 / 575 OIB 1 A/198/F09/19 - M/19/F05/12

006501464A92 1 CASE Transmission Cpte.- 475 BP - LT 1 A/198/F09/19

006500848R2 1 CASE Transmission Cpte. - Except 595 1 A/198/F09/19

006501464A91 1 CASE Transmission Cpte.(Bull Cage Mounting Hole Re-oriented) 1 A/206/F09/45

006502206A92 1 CASE Transmission Cpte. (CRPTO) 1 A/198/F09/19

00431103C11 2 PIN Dowel 2

005555715R1

005556422R2

005556606R1

00000109462

3

4

5

6

PLUG Expansion (Except CRPTO)

PLUG Drain With Permanent Magnet

PLUG Magnetic Drain

NIPPLE Grease

1

2

1

2

A/127/F05/13

001231710R1

001233123R1

005555713R91

7

◆

8

BUSH Reverse Idler Gear Rear 1

BEARING Needle Roller 1

001233558R2 9 GASKET P.T.O. Shifter Lever 1 A/224/F10/49

001233558R1 ◆


170

Transmission Case

PART NUMBER REF.


000711466R1

000179837R1

10

11

PLATE Cover P.T.O. Shifter Shaft Hole

BOLT

1

3


001233551R2 13 GASKET PTO Oil Seal Retainer 1 A/224/F10/49

001233551R1

◆

006502547C11 14 CAP PTO Safety 1 A/229/F11/06

000703972R1

000179816R1

001082011R2

14

15

16

PLATE P.T.O. Shaft Opening

BOLT

SPRING Lock

1

3

3

005555210R91

005557285R1

*

17

SKID Cpte. Trans. W/o Engine (For 265 & 365 DI)

SEAL Drain Plug Transmission

1

3

006500880R1 18 WIRE Sealing 3

001233553R2 19 GASKET Transmission Case Cover Front 1 A/224/F10/49

001233553R1

◆

001233550R2 20 GASKET Transmission Case Cover Rear 1 A/224/F10/49

001233550R1 ◆

000703913R1

001233548R1

21

◆

GASKET Trans Case - Rear Axle Carrier 1

000751124R3 22 GASKET Clutch Housing To Trans Case CRPTO 1

000708117R2

000032954B12

005557287R1

*

*

*

CLIP Cable

SEALANT Silicon-Grade-912 (300ml) Brake Hsg & Trans Case

WIRE Sealing Rear Drain / SL Mesh File

1

A/R A/117/F04/21

1

005557289R1

006500880R1

*

*

WIRE Sealing Filler Plug Sliding

WIRE Seal for Plug - NST

1

1



171

Gears Shifter Mechanism & Tran. Case Cover Front - Sliding Mesh

1

2

7

25

3

23

7

10

9

8

13

14

15

16

17

18

6

12 4

19

5

20

21

11

38

37

41

40

42

33

39

26 5

27

22

6

28 32

29

30

29

33

31

35

36

34

PART NUMBER REF.


REVISION / REMARKS

001127753R91

001233156R1

001231787R3

001127794R91

001082178R1

006502304R1

000172529

006502245B1

000053717DA

005558322R91

005550815R94

005554763R93

006501462A91

000704041R92

000103409

000705650R1

006503050B91

1

2

3

4

5

6

7

8

8

9

9

9

9

9

10

11

12

HANDLE Shift High Low Range

PIN Roll

SHAFT Shifter High Low Range

OIL SEAL High Low Range Shifter Shaft

BALL Steel

SPRING Gear Shifter Poppet

PLUG Expansion Gear Shift Lever Swivel

Knob G.S. lever - All NBP Except 235

Knob G.S. lever - 255 Yuvraj & 235 & All BP

Threaded Lever With Knob Lever For Northstar Sevice

LEVER Gear Shifter Cpte. (All NBP Except 235)

LEVER Gear Shifter Cpte.265 Orchard

PIN Cotter

SHAFT Swivel Gear Shifter Lever (Large)

DIPSTICK Gear Oil OIB

1

1

1

1

6

2

1

A/258/F12/56

-

-

K/49/F04/01

LEVER Gear Shifter Cpte.

All BP 1 A/229/F11/06

LEVER Gear Shifter Cpte. (For 575 BP, Raneluk CRPTO) 1

1

1

1

1

1 M/19/F05/12

006503452R91 12 DIPSTICK Gear Oil - Non OIB 1 K/73/F09/28 -A/169/F07/37

000710953R1 13 STOP Spring Gear Shifter Lever 1

000029547D 14 SPRING Gear Shifter Lever 1

172

Gears Shifter Mechanism & Tran. Case Cover Front - Sliding Mesh

PART NUMBER REF.


000034880D

001099185R1

000615190R1

000712626R1

15

16

17

18

RETAINER Felt Washer Shifter Lever

WASHER Felt Gear Shifter Retainer

WASHER Plain

SHIELD Gear Shifter Swivel Housing

1

1

1

1

A/175/F07/44

003044047R9

000179839

19

20

COVER Transmission Case Front

BOLT 8

1

000022079RD 21 WASHER Plain 8

001233553R2 22 GASKET Transmission Case Cover Front 1 A/224/F10/49

000034878D 23 SHAFT Swivel Gear Shifter Lever (Small) 1

001231786R3

00455182R1

24

25

CAM High Speed Gear Shifter

PIN Roll

000751094R44 26 FORK High Speed Shifter 1

000705926R1 27 GUIDE Gear Shifter Rail L.H.

1

1

1

006501027R11

000704038R1

006501026R11

005557808R11

28

29

30

31

FORK 4th Speed Gear Shifter Cpte.

GUIDE Gear Shifter Rail Inner

FORK 2nd & 3rd Speed Gear Shifter Cpte.

FORK 1st & Reverse Speed Gear Shifter

1

1

1

2

000751085R1

000179837

000059473DA

000704039R2

005558450R11

000751851R4

000455182R1

003044010R1

005556176R91

32

33

34

35

36

37

38

39

40

BRACKET Gear Shifter Fork & Guide

BOLT

LOCK Bolt Gear Shifter Rail Guide

GUIDE Gear Shifer Rail R. H.

FORK Low Speed Gear Shifter

CAM Low Speed Gear Shifter

PIN Slotted Spring

BRACKET Gear Shifter Fork & Guide

CHANNEL Cpte.

1

4

4

1

1

1

1

1

1

000704337R1 41 Washer Dowty (Dipstick) 1 A/226/F10/56

006502308R3 42 RUBBER Bellow TC Cover 1 K/73/F09/28 - A/169/F07/37

006505252B1

006505253B1

*

*

CLIP Worm Drive - TC Cover - Small

CLIP Worm Drive - TC Cover - Big

1

1

A/169/F07/37

A/169/F07/37


173

Gears Shifter Mechanims & Tran. Case Cover Front - Constant Mesh Tran.

13

12

21

52

24

53

23

22

10 87

4

20

19

18

17

1

56

32

30

31

55

5

57

49A

61

48A

62

45A

62

58

66

63 41A

65

63

60 35A

37

36

34

39

40

38

42

41

43

35

44

46

Old Type Shifter Fork

45

47

50

48

51

49

PART NUMBER REF.


REVISION / REMARKS

005551588R92 1 HANDLE Shift High Low Range (For 585 DI) 1

006502581B91 1 LEVER Threaded Cpte. (High-Low) 1 A/186/F08/35 - A/187/F08/414

005558323R91 1 HANDLE Shift High Low Range (For NST) 1 A/203/F09/26

005557114R2

001233156R1

005551615R1

001231787R3

001231786R3

2

3

4

4

5

KNOB High / Low Lever

PIN Roll

SHAFT Shifter High Low Range

SHAFT shifter High Low Range - SM type FORK

CAM High Speed Gear Shifter

1

1

1

1

1

A/160/F07/08

PIN Roll

CAM Low Speed Shifter

OIL SEAL High Low Range Shifter Shaft

1

1

1

K/51/F04/15

00932039R1

000751851R4

001081710R91

001127794R91

001082178R1

006502304R1

000172529

005555715R1

000705650R1

000034878D

005557304R1

000704041R92

006502244B91

10

11

12

13

8

◆

9

6

7

13

14

14

14

BALL Steel

SPRING Gear Shifter Poppet

PLUG Expansion Gear Shift Lever Swivel Shaft (Small)

EXPANSION Plug

SHAFT Swivel Gear Shifter Lever (Large)

SHAFT Swivel Gear Shifter Lever (Small)

LEVER Gear Shifter Cpte. - Straight Type

LEVER Gear Shifter Cpte. (For 265 DI Orchard)

6

6

1

1

1

1

1

1

LEVER Gear Shifter Threaded Cpte. (For New Sarpanch (NST) Model) 1


174


PART NUMBER REF.


006501458A91

000712626R1

000615190R1

001099185R1

000034880D

000029547D

000710953R1

000103409

000103868

000053717DA

006502245B1

006501494A2

006500274R1

006500901A3

005551620R1

005551621R1

000179839

000022079RD

005554811R2

005552369R1

005555303R2

005555304R1

005555305R1

005555814R1

006500907A11

005553403R3

005553572R3

005551563R1

000445182R1

005552371R1

005554805R1

005553399R1

006500903A11

005551581R1

005551624R1

18

19

20

21

22

14

15

16

17

*

23

23

24

24

25

26

27

36

37

38

39

40

LEVER Gear Shifter Threaded Cpte. (For Sarpanch Model)

SHIELD Gear Shifter Swivel Housing

WASHER Plain

WASHER Felt Gear Shifter Housing

RETAINER Felt Washer Shifter Lever

SPRING Gear Shifter Lever

STOP Spring Gear Shifter Lever

PIN Cotter

PLUG Pipe

BALL Gear Shifter Cpte.

KNOB Threaded Gear Shifter (For NST Models)

KNOB Threaded Gear Shifter (For Sarpanch Models)

COVER Transmission Case Front

COVER Transmission Case Front SM Type Fork

BOLT

BOLT

BOLT

28

29

30

31

32

WASHER Plain

RUBBER Boot

GUIDE Plate

PLATE Lock (2Holes)

WASHER Lock

33

34

BOLT Guide Plate

ROLL Pin

35A FORK Cpte. Low Speed Shifter - SM type

35 FORK Low Speed Shifter

41

41A FORK Cpte. 1st & Rev. Speed Shifter - SM Type

42

43

RAIL Low Speed Shifter

COUPLING Low Speed Shifter

PIN Roll

COUPLING Rail 1st & Rev. Speed Shifter

RAIL 1st & Rev. Speed Shifter

FORK 1st & Rev. Speed Shifter

PIN Roll

INTER Lock Pin

1

1

1

1

1

1

1

1

1

1

2

4

1

2

1

1

8

1

1

1

1

3

1

1

1

5

2

1

1

4

1

1

1

1

A/169/F07/37

A/169/F07/37

005554806R1

005553400R2

006500904A11

005551566R1

005554807R2

44

45

RAIL 2nd & 3rd Speed Shifter

FORK 2nd & 3rd Speed Shifter

45A FORK Cpte. 2nd & 3rd Speed Shifter - SM Type

46 COUPLING 4th Speed Shifter

47 RAIL 4th Speed Shifter

1

1

1

1

1

005553401R2

006501516B1

48

48

FORK 4th Speed Shifter -All Except 595 NST

FORK 4th Speed Shifter - 595 NST

1

1

006503641R92 48A FORK 4th Speed Shifter - 595 NST (Square Type Rail & Fork) 1 K/70/F08/60

006500905A11 48A FORK Cpte. 4th Speed Shifter - SM Type 1



175


PART NUMBER REF.


REVISION / REMARKS

006500906A11

005553402R3

005553571R3

005551562R1

005551810R1

49A FORK Cpte. High Speed Shifter - SM Type

49

50

FORK High Speed Shifter

RAIL High Speed Shifter

51

52

COUPLING High Speed Shifter

PLATE Retainer

1

1

1

1

1

005555562R1

005555306R1

000179795

006500295R2

53

◆

54

55

PLATE Lock (Retainer Plate)

BOLT Retainer Plate

GASKET

1

2

1

006500930A2 55 GASKET - TC Cover & Base Plate 1 A/232/F11/12

000141244

006500275R1

006500902A2

006502308R2

56

57

57

58

DOWEL Pins

HSG. Trans.case Cover Front - For Sarpanch

HSG. Trans.case Cover Front - SM Type

RUBBER Bellow Gear Shifter Lever

2

1

1

1

005556554R91

000708113R2

000704039R2

000705926R1

59

*

60

61

CHANNEL Cpte.

CABLE Clip On TC Cover

GUIDE Gear Shifter Rail RH

GUIDE Gear Shifter Rail LH

1

1

1

000704038R1

000059473DA

62

63

GUIDE Gear Shifter Rail Inner

LOCK Bolt Gear Shifter Rail Guide

2

4

006502142A1 64 BRACKET Gear Shifter Fork Front 1

000751085R1 65 BRACKET Gear Shifter Fork Rear 1 A/202F09/24 - A/206/F09/45

000179839 66 BOLT 4

006503452R91

006503050B91

005558246R1

006505252B1

006505253B1

67

67

68

*

*

DIPSTICK For CM - Non OIB 1 K/73/F09/28

DIPSTICK For CM - OIB 1

WASHER For Dipstick

CLIP Worm Drive - TC Cover - Small

CLIP Worm Drive - TC Cover - Big

1

1

1



176

4

2 3 7 1

5

8a

8

9

10

11

24

27

6

16

15

6

21

17

6

26

15

14

18

12

25

13

20

19

22

Differential

PART NUMBER REF.


006502214R1

006501001B1

006500993B1

006502707B1

006500293R1

1

1

1

1

1

6

7

4

5

2

3

CAGE Bearing Bull Pinion Shaft LH Cpte. - Wet Land

CAGE Bearing Bull Pinion Shaft LH Cpte. - All OIB

CAGE Bearing Bull Pinion Shaft LH Cpte. - 235

1

1

1

K/50/F04/13

M/19/F05/12

CAGE Bearing Bull Pinion Shaft LH Cpte. - 595 DI 1

CAGE Bearing Bull Pinion Shaft LH Cpte. Wetland 1 A/203/F9/26

All Except 235/595

BOLT Bull Pinion Brg. Cage - Pre coated

BOLT - Bull Cage - Roll Pin - Pre coated

10

2

K/52/F04/27

K/52/F04/27

006502597R1

006502598R1

003071404R1

003071406R1

000032482B12

001082185R2

000032774B91

001081686R91

006500038R92

005558357R91

8a

9

◆

◆

PIN Roll

WASHER Roll Pin Bolt

ROLL Pin Inner

WASHER Bull Pinion Shaft Brg. Cage

GASKET Bull Pinion Shaft Bearing Cage - 595 DI with OIB Brakes

OIL SEAL Bull Pinion Shaft

1

2

4

10

006500263R1

006500262R1

006500261R1

003071411R2

8

8

8

8

SHIM Bull Pinion Brg. Cage (0.1 mm) (Light)

SHIM Bull Pinion Brg. Cage (0.175 mm) (Medium)

SHIM Bull Pinion Brg. Cage (0.375 mm) (Heavy)

SHIM Bull Pinion Brg. Cage (0.1 mm) (Ex. Heavy)

A/R

A/R

A/R

A/R

006502914C2 8a GASKET Bull Pinion Shaft Bearing Cage - 595 DI with 190mm Dry Brakes 2 A/229/F11/06

2

2

A/160/F07/08


177

Differential

PART NUMBER REF.

DESCRIPTION OF PART

005554053R91 10 BEARING Cyl. Roller (NJ309)

Qty.

REVISION / REMARKS

2

006503269B1

006500999B1

006500285R1

006501564R1

006000263R2

006500991B1

006501754B1

1 1 SHAFT Bull Pinion & Brake L.H. (13 T)

11

11

11

SHAFT Bull Pinion & Brake L.H. OIB

- 595 DI Non CRPTO Large Tyre

SHAFT Bull Pinion & Brake L.H. (13 T) All Except 235/255/595

SHAFT Bull Pinion & Brake L.H. (15 T) 275 TU

1

1

11 SHAFT Bull Pinion LH / RH - 16 T - 255 Yuvraj 1

11 SHAFT Bull Pinion LH (14 T) - 235 1

11 SHAFT Bull Pinion LH (12 T) - 595 NST

1

1

1

M/19/F05/12

001099230R91

005557178R91

005553500R91

000031058B06

12

◆

◆

12

BEARING Taper Roller Differential

BEARING Taper Roller Differential for Bull Shaft

2

2

000032510B12 13 LOCK Plate LH Hub 4 A/186/F08/35

005557173R1

006501562R1

14

◆

GEAR Bevel Differential (24 T) 2

006505504B1 14 GEAR Bevel Differential - Wetland / 595DI 2 A/186/F08/35

000704707R4

000017244R1

15

16

SHAFT Differential (All Models, Except 595 DI)

PIN Roll Outer

4

1

A/157/F07/01

005557174R1

006501563R1

17

◆

PINION Differential (13 T) 4

006505503B1 17 PINION Differential - Wetland / 595DI 4 A/186/F08/35

‡

006504487B91

18

*

GEAR Spiral Bevel Drive - Order as Matched Pair Under

SET OF 2 GEAR SM (Improved Transmission)(9/44)

1

1 K/55/F05/24-A/169/F07/37

006501451R91 * SET OF 2 GEAR SM (Old)(9/44) 1

006504486B91 * SET OF 2 GEAR CM (Improved Transmission) (9/44) 1 A/169/F07/37

006501449R91

006501237B92

006505465C91

003042127R2

000031241B12

006500881A1

003069954R3

006503268B1

*

*

*

19

20

20

21

21

SET OF 2 GEAR CM (Old) (9/44)

SET OF TWO - (11/46 ) 235BP / 245BP

SET OF TWO - 235 DI

BOLT Retaining Drive Bevel Gear

LOCK Plate Ring Gear - 235 & 245

Lock Plate Ring Gear

SHAFT Bull Pinion & Brake R.H. - 245 DI

SHAFT Bull Pinion & Brake R.H. (13 T)

- 595 DI Non CRPTO 14.9 x 28 Large Tyre

1

1

1 A/164/F07/18

12 A/169/F07/37

6

1

1

K/52/F04/27

006501000B1

006500286R1

006501565R1

006000263R2

006500991B1

21

21

21

21

21

SHAFT Bull Pinion & Brake R.H. (OIB)

SHAFT Bull Pinion & Brake R.H. (13 T) All Except 235/255/595

SHAFT Bull Pinion & Brake R.H. (15 T) 275 TU

SHAFT Bull Pinion RH - 235 (14 T)

1

1

1

SHAFT Bull Pinion LH / RH - 16 T - Yuvraj 1

1

M/19/F05/12

006501755B1 21 SHAFT Bull Pinion RH - 595 NST (12 T) 1

006508702B1 22 CAGE Bull Pinion Shaft RH Cpte. - for Improved Dry Brakes 1 A/234/F11/17

006502373R1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.- Wet Land - SG Iron 1 K/50/F04/13

006502215R1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.- Non Wet Land 1



178

Differential

PART NUMBER REF.


006501002B1

006500994B1

006502708B1

22

22

22

CAGE Bearing Bull Pinion Shaft RH Cpte.- OIB

CAGE Bearing Bull Pinion Shaft RH Cpte.- 235

CAGE Bearing Bull Pinion Shaft RH Cpte.- 595 DI

1

1

1

M/19/F05/12

006500294R1 22 CAGE Bearing Bull Pinion Shaft RH Cpte.

All Except 235/595 & Wet Land

1

006506064B91 23 CASE Differential Assembly 235 / 245 DI 1 A/226/F10/56

006500292C93 23 CASE Differential Cpte. - Wet Land - SG Iron (595 DI) 1 A/169/F07/37

006505015B92 23 CASE Differential Cpte. SG Iron (Regular Weltland Models Except 595) 1 K/79/F10/55

006500292C91

005555774R11

‡

23

23

24

CASE Differential Cpte. - 595 DI

CASE Differential Cpte.- All Except 235 & 595 Comprising of

CASE Differential LH

1

1

1

‡

006500173C1

006500172C1

000032953B12

25

26

27

*

CASE Differential RH 1

WASHER Diff Bevel Pinion Wet Land / 595DI 4 K/50/F04/13

WASHER Diff Bevel Gear - Wet Land / 595DI 2 K/50/F04/13

METLOCK For Bullcage Bolt Grade352 A/R

000031058B06 * BEARING Needle Roller Bull Pinion Shaft 2


179

Differential Lock

1

4

2

3

5

6

7

14 13

8

9

10 11 12

16

15

18 17

PART NUMBER REF.


REVISION / REMARKS

000455183R1

000704747R1

000704750R1

000141155

000708997R2

1

2

3

4

5

PIN Slotted Spring

CLUTCH Differential Lock

DISTANCE Piece Differential Lock Shaft

PIN Dowel

SHAFT Differential Lock

1

1

1

1

1

006505486C1 5 SHAFT Differential Lock - Non OIB 1

000032723B12

000032723B12

◆

5 SHAFT Differential Lock 595 NST - 190.5 mm Brake 1

006501003B1

000705233R1

5

6

SHAFT Differential Lock 475/575/595 OIB

SPRING Differential Lock

1

2

000704749R1

000708996R1

7

8

COLLAR Differential Shaft

RETAINER - O’Ring Differential Lock Shaft

1

1

M/19/F05/12

006501004B2 8 RETAINER - 'O' Ring Differential Lock Shaft 475/575/595 OIB 1 A/206/F09/45

000350667R1 9 O’ RING Outer Diff. Lock Shaft 1

001081688R91

001127791R91

006503934B91

000252739R1

000708999R1

000704744R4

005557583R1

10

◆

10

11

12

13

13

OIL SEAL Diff. Lock Shaft

OIL SEAL Diff. Lock Shaft 475/575 OIB

CIRCLIP External

LEVER Differential Lock (For B 275)

PEDAL Differential Lock (For All Sarpanch Model)

1

1

1

1

1

M/19/F05/12

O’ RING Inner Diff. Lock Shaft 2 A/206/F09/45


180

Differential Lock

PART NUMBER REF.


006506075B1 13 LEVER Differential Lock For Raised Footplate (For BP) 1 P/40/F08/37

000032111B12 13 LEVER Differential Lock For 475/575 OIB 1 M/19/F05/12

006506980C1 13 LEVER Differential Lock For 595 NST 1 A/195/F09/07

000109461

001121584R1

000109462

14

◆

14

NIPPLE Grease

NIPPLE Grease 595 NST

1

1

000704757R3

000615167R1

15

16

BOLT Pivot Differential Lock

WASHER Plain

1

2

000704759R2

005553826R1

005553825R2

17

◆

18

SPRING Return Differential Lock Lever

PLATE Anchor Diff. Lock Lever Return Spring

1

1


181

Rear Axle Carrier and Rear Axle

5

5 4

3

2

1

6

10

9

8

7

20

19

18

16 17

15

14

11

12

21

23

22

13

PART NUMBER REF.

DESCRIPTION OF PART

000271631

005555927R1

006501608R1

000031267B12

006501615R91

006501615R91

005555814R1

005555814R1

001099887R1

003042081R1

001121433R1

000032172B12

000032058B12

000032598B12

003069953R1

005557603R1

006503529B1

006502897B1

005553385R1

1

2

2

3

3

◆

4

*

5

5

5

5

5

5

6

6

◆

6

6

QTY.

REVISION / REMARKS

BOLT 2

LOCK Plate Bull Gear Bolt 2 A/203/F09/26

LOCK Plate Bull Gear Bolt - All Except 595 DI 2 A/127/F05/13

WASHER Retaining Bull Gear 2 A/203/F09/26

WASHER Retaining Bull Gear - All Except 595 DI 2

150 mm Thick

PIN Roll

PIN Slotted Spring - All Models

2

2

A/127/F05/13

A/127/F05/13

SHIM Bull Gear (0.1mm)




SHIM Bull Gear (1mm)


GEAR Bull (48 T, 1

3 Splines)

All Except 235/255/595 & 275 TU

(Use W/Brake Shaft L.H. 23 293 RD & Brake Shaft R.H. 23 292 RD)

GEAR Bull (245, 265, 275, 475, 575) (48 T, 18 Splines)

Including OIB (20MnCr5)

GEAR Bull (13 T) for 595 DI - 14.9 x 28 Large Tyre

GEAR Bull (68 T, 1

3 Splines

) (Use W/Brake Shaft

L.H. 23 293 RD & Brake Shaft R.H. 23 292 RD)

A/R

A/R

A/R

A/R

A/R

A/R

2

2

2

2

K/49/F04/01



182


PART NUMBER REF.

DESCRIPTION OF PART

006501572A1

006500979B1

006500987B1

006501627A1

000703913R3

001233548R1

00003248B12

000703911R1

00701067R1

000032802B12

001099467R91

003069349R92

006501430R91

7

◆

7

8

8

6

6

6

6

8

9

9

9

GEAR Bull (68 T, 18 Splines) For 275 DI TU

GEAR Bull 595 NST (43 T)

GEAR Bull 235 (45 T)

GEAR Bull 255 Yuvraj (67 T)

GASKET Rear Axle Carrier


2

2

2

2

2

K/49/F04/01

GASKET Rear Axle Carrier 595 NST 2

CIRCLIP Seager 110mm Bore Size Internal-3DI NEW SARPANCH/Wetland 2 Upto 275

CIRCLIP 130mm Bore Size (For 4DI - NST & NBP) 2

CIRCLIP 595 NST

BEARING Ball Rear Axle Inner (For 4DI - NST & NBP)

BEARING Ball Rear Axle Inner (255 Yuvraj & 3DI NEW SARPANCH) 2

2

2

BEARING Cylindrical Roller - Rear Axle Inner (Wetland) 2

000031274B12

000032027B12

003043995R1

001082274R2

006502658B1

006502705B1

005555516R1

006502757B2

005555514R2

006500895R2

006502658B1

006501536A2

005555512R2

000032145B12

001082014R2

006502659B1

006502706B1

9

*

10

10

11

11

11

11

11

11

11

11

11

12

13

11

11

BEARING Tapper Roller - Rear Axle Inner - 595 NST 2

O’RING Rear Axle Carrier - 595 NST

COLLAR Rear Axle (For 475, 575 & 585 DI)

COLLAR Rear Axle (For 255, 265, 275)

CARRIER Rear Axle L.H. - 595 DI - 14.9 x 28 Large Tyre

CARRIER Rear Axle L.H. - 595 DI Potato Spl. Models

CARRIER Rear Axle L.H. (For 585 DI, 18 Splines)

2

2

2

1

1

1

K/50/F04/13

CARRIER Rear Axle L.H. (For 265, 275, 475 & 575) 1 A/202/F09/26 - R/03/F04/33

CARRIER Rear Axle L.H. (For All 475 & 575 Except NST)

CARRIER Rear Axle L.H. (For 4DI - NST)

CARRIER Rear Axle L.H. - 595 NST

CARRIER Rear Axle L.H. (Wetland)

1

1

1

1

CARRIER Rear Axle L.H. (For 255) 1 A/202/F09/26

BOLT 20 ER15040

WASHER Spring Lock

CARRIER Rear Axle R.H.- 595 DI - 14.9 x 28 Large Tyre

CARRIER Rear Axle L.H. - 595 DI Potato Spl. Models

20

1

1

005555517R1

006502758B2

006500896R2

006502659B1

11

11

11

11

CARRIER Rear Axle R.H. (For 575 & 585 DI, 18 Splines) 1

CARRIER Rear Axle R.H. (265, 275, 475 & 575) 1 A/202/F09/26 - R/03/F04/33

CARRIER Rear Axle R.H. (For 4DI NEW SARPANCH)

CARRIER Rear Axle L.H. 595 NST

1

1

006501537A2 11 CARRIER Rear Axle RH (For Wetland) 1 A/206/F09/45

005555515R2 11 CARRIER Rear Axle R.H. (For All 475 & 575 Except NST, 585 DI) 1

005555513R2

006502193B91

001082206R91

000031275B12

000703915R1

00031238B12

000031226B12

11

14

◆

14

15

15

15

CARRIER Rear Axle R.H. (For 235/245/255) 1 A/202/F09/26

BEARING Ball Rear Axle Outer

BEARING Ball Rear Axle Outer 595 NST

WASHER Felt Rear Axle (13 Splines) All 3 DI models

WASHER Felt Rear Axle (18 Splines)

WASHER Felt Rear Axle 595 NST

2

2

2

2

2

K/50/F04/13

A/124/F05/03

A/118/F04/29


183


PART NUMBER REF.


REVISION / REMARKS

001233557R2 16 GASKET Rear Axle Bearing Retainer 2 A/224/F10/49

001233557R1 ◆

000032512B12 16 GASKET Rear Axle Brg. Retainer 595DI NST 2

006500040R91

001127795R91

005558021R91

006500248R91

000031252B12

000031238B12

17

◆

◆

17

17

*

OIL SEAL Rear Axle Retainer (13 Splines

- to be Used with 6501200R2

Three lip , C13 Spline

OIL SEAL Rear Axle Retainer (For 475, 575 & 585 DI, 18 Splines) 3 Lips

OIL SEAL Rear Axle Retainer 595 NST

Washer Belt Rear Axle Brg. Retainer 595 NST

2

2

2

2

Single lip

Single lip

K/50/F04/13

006500826R1 18 2 K/50/F04/13

006502591R2 18

RETAINER Rear Axle Brg. Cpte. (13 Splines)

All 3 DI, 475 BP & Sarpanch

RETAINER Rear Axle Brg. Cpte.

(For 475, 575 NBP & NST 585 DI, 18 Splines)

2 A/169/F07/37

006502592R2 18 RETAINER Rear Axle Brg. Cpte. (13 Spline) 2

000031224B12 18 RETAINER Rear Axle Brg. Cpte. 595 NST 2

000179839

001082012R2

19

20

BOLT

WASHER Spring Lock

8

8

006501200R2 21 AXLE Rear Cpte. 18 Spline - 8" P.C.D. (For 475 NST & Sarpanch) 2

001127167R3 21 AXLE Rear Cpte. 13 Spline - 8" P.C.D. 2

006501109R1 21 AXLE Rear 203.2 mm PCD (All 575 Models & 475

LT

W/L) 2

006500888A1 21 AXLE Rear 152.4 MM PCD (475BP & 275DI-Wet land 2

A/131/F05/17

K/51/F04/15

006500273R1 21 AXLE Rear Cpte. - 6" P.C.D (For 255 & All 3DI, 475 BP & NBP, 365 DI,18 Splines) 2 K/49/F04/01

001082273R3 21 AXLE Rear Cpte. 13 Splines - 6" P.C.D. 2

006509113C1 21 AXLE Rear Cpte. 595 NST 2 L/07/F12/29

005557602R1

005552814R91

21

*

AXLE Rear Cpte.(18 Splines)

KIT Bolt & Nut Rear Axle 595 NST Comprising of :

2

1

001099884R2 22 BOLT Rear Wheel Hub 595 NST 16

003047575R2 23 NUT Rear Wheel Hub 595 NST 16

006501063R1

006500881A1

006500909R1

22

22

22

BOLT Rear Wheel Hub (Short) (For 255, All 3 DI & 475 NBP)

BOLT Rear Wheel Hub (Long) (For 475 BP & 3DI Models)

16

16

BOLT Rear Wheel Hub (D Type) (For 4DI NEW SARPANCH & 575 NBP) 16

003047575R2

005555828R1

23

23

NUT Conical Rear Wheel Hub (For Sarpanch)

NUT Collared Rear Wheel Hub (For 475 BP & 3DI Models)

16

16



184

Rear P.T.O. Shaft & Operating Lever

2

1

5

6

3

4

7

8

9

14

17 12

11

10

19

21

22

23

16

15

16

20

21

PART NUMBER REF.


006500849R91

006500851R1

006500850R1

003064231R2

003064232R11

000020417SH

005556548R91

1

*

*

*

*

*

1

LEVER P.T.O. Shifter Cpte. (All New Sarpanch)

Comprising of

ROD PTO Shifter

LEVER Shifter PTO

SHAFT PTO Shifter

ARM CPTE. PTO Shifter Lever

NUT

LEVER P.T.O.Shifter Cpte. (Long, Non Threaded) 255 Yuvraj / BP

1

1

1

1

1

1

006503034C11

007535101B91

003064230R92

005557233R91

1

1

1

1

LEVER P.T.O. Shifter Cpte. - 595 DI OIB - 14.9 x 28 Large Tyre

LEVER P.T.O. Shifter Cpte. (OIB) - 475/575 DI

LEVER P.T.O. Shifter Cpte. (Small)

LEVER P.T.O. Shifter Cpte. Threaded (For Sarpanch)

007601263B91

005557109R2

1

2

LEVER P.T.O. Shifter Cpte. (All NBP)

KNOB P.T.O. Shifter Threaded

001127792R92 3 OIL Seal 1

000704392R

4 4 BRACKET P.T.O. Shifter Cpte. 1

00179838 5 BOLT 3

1

1

1

1 M/19/F05/12

1

1 A/187/F08/41



000751115R92

000142508

8

9

SHIFTER P.T.O. Shaft

PIN Groove

1

1


185

Rear P.T.O. Shaft & Operating Lever

PART NUMBER REF.


REVISION / REMARKS

005552638R1

005552640R1

000751113R3

005552637R1

005555962R1

005552625R1

005551902R31

000032543B12

001081693R91

003073112R2

005552625R1

001231986R92

10

◆

10

11

12

12

13

14

15

16

*

13

COUPLING P.T.O. Shaft (CRPTO)

Big Size

COUPLING P.T.O. Shaft (Non CRPTO)

BUSH P.T.O. Shaft Rear (For CRPTO)

CIRCLIP Internal 72 mm (Reg. P.T.O.)

CIRCLIP (Only For CRPTO)

SHAFT P.T.O. Rear Cpte. (For CRPTO) W/O BUSH

Comprising of

SHAFT P.T.O.

BEARING P.T.O. Shaft

COLLAR

CIRCLIP - PTO SHAFT (30mm)

SHAFT P.T.O. Rear Cpte. with Bush (Non CRPTO)

1

1

1

1

1

1

1

1

1

1

1

Comprising of

001127761R93 * SHAFT PTO Rear Cpte. Non CRPTO - W/O Bush 1 A/212/F10/07

Comprising of

006501107R2 14 PTO Shaft Rear 1 A/212/F10/07

001081964R91

003073112R2

005555962R1

001231984R1

15

16

*

11

BEARING P T O SHAFT

COLLAR PTO SHAFT

CIRCLIP - PTO SHAFT (38mm)

BUSH P.T.O. Shaft Rear (Non CRPTO)

1

1

1

1

001233551R2 17 GASKET PTO Oil Seal Retainer 1 A/224/F10/49

000704387R1

000179819

005556185R1

000751472R1

006503006R91

006500964R91

18

19

20

21

22

23

RETAINER P.T.O. Oilseal Cpte.

BOLT

BOLT P.T.O. With Hole

WASHER Special

OIL Seal P.T.O. Shaft - All models

SHIELD P.T.O. Safety

1

2

1

3

1

1

K/56/F05/25



186

Rear PTO Shaft & Operating Lever Reverse CRPTO

1

2

3

4

5

6 8

7

12

9

10

11

18

14

13

19

27

26

25

20

16

17

15

23

22

21

24

PART NUMBER REF.


000032139B12

000032140B12

000032911B12

1

2

3

KNOB PTO Lever (Non CRPTO)

NUT Knob PTO Lever

LEVER PTO Shifter (Non CRPTO)

1

1

1

006500216C11

001082228R92

000704391R31

006500206C1

3

4

5

5

LEVER PTO Shifter (Rev. CRPTO)

OIL Seal

BRACKET PTO Shifter (Non CRPTO)

BRACKET PTO Shifter (Rev. CRPTO)

1

1

1

1


001233558R1

000142508

◆

7 PIN Groove 1

000751115R92

000032114B12

8

9

SHIFTER PTO Shaft

PIVOT Pin PTO Shifter Lever

1

1

000179838

001082012R2

000751113R3

005555962R1

005552637R1

000032958B12

000032542B12

001081964R91

005551610R91

15

15

16

10

11

12

13

14

BOLT

WASHER Spring Lock

CLUTCH PTO

CIRCLIP, External PTO Shaft

BUSH PTO Shaft Rear

PTO SHAFT Assembly - Base Model

PTO SHAFT Assembly - CRPTO Model Comprising of

BEARING PTO Shaft

1

1

1

1

1

3

3

1


187

Rear PTO Shaft & Operating Lever Reverse CRPTO

PART NUMBER REF.


REVISION / REMARKS

000032176B12

000031104B12

17

18

BEARING

SPACER, P.T.O. Shaft Bearing

1

1

000032855B12 19 PTO Shaft 1

003073112R1 20 COLLAR 2

006509805B1 21 SEAL Oil PTO Shaft 1 K/80/F11/20

000032511B12 22 GASKET, PTO Oil Seal Retainer 1

000031230B12

003041319R11

000751472R1

23

24

25

RETAINER, P.T.O. Oil Seal

CAP Safety PTO

WASHER Special PTO Cap

1

1

3

000179819

000179814

26

27

BOLT (PTO Retainer - Transcase)

BOLT PTO Cap

3

3

188

Foot Brakes and Linkages

12

11

2

3

1

14

16

4 6

15

5

8

3

13

17

9

10

7

PART NUMBER REF.


005554286R93

008000523B92

008000525B91

008000111B91

007601251B91

005557572R91

000050016D99

005558589R91

1

1

1

1

1

1

1

1

PEDAL Brake RH W/Gr. Nipple (For Bhoomiputra/ NBP)

PEDAL Brake Cpte. RH (For 595 DI OIB) - 14.9 x 28 Large Tyre

PEDAL Brake Cpte. RH (For 475/575 DI OIB)

PEDAL Brake Cpte. RH (For NST)

PEDAL Brake Cpte. RH (For 595 NST)

PEDAL Brake Cpte. RH (For Sarpanch)

PEDAL Brake Cpte. RH (For 255 Yuvraj)

PEDAL Brake Cpte. RH (For 475 DI Sarpanch Paddy)

1

1

1

1

1

1

1

1

A/169/F07/37

005554286R93 1 PEDAL Brake Cpte. RH - 575 DI 1 A/195/F09/07

005558548R91 2 SEAL (For 475 DI Sarpanch Paddy & 275 & 575 W/L) 4

001231903R1

001121585R1

003064219R3

3

4

5

BUSH Brake Pedal Cross Shaft

NIPPLE Grease

PIN Foot Brake Adjuster

2

1

2

000103374

000120396

6

7

PIN Cotter

WASHER Plain

2

2

003064186R3 8 SPRING Brake Pedal Return 2 A/198/F09/19

000124556 9 KEY Woodruff 1

006501693C11 10 SHAFT Brake Pedal Cpte. - 595 DI OIB 14.9 x 28 Large Tyre 1

001127840R94

001127843R3

10

*

SHAFT Brake Pedal Cpte.

SHAFT Brake Pedal

1

1

K/51/F04/15

189

Foot Brakes and Linkages

PART NUMBER REF.


REVISION / REMARKS

005552116R1

003064192R1

000010800P03

000103408

11

11

11

12

WASHER Brake Pedal Shaft



PIN Cotter

1

A/R

1

1

A/151/F06/08-A/175/F07/44

‡

‡

008000524B91

008000526B91

13

13

PEDAL Brake Cpte. LH (For 595 DI OIB) - 14.9 x 28 Large Tyre

PEDAL Brake Cpte. LH (For 475/575 DI OIB)

1

1

008000112B93 13 PEDAL Brake Cpte. LH (For NST) 1 A/210/F10/03

007601250B91 13 PEDAL Brake Cpte. LH (For 595 NST) 1

005553585R93

005554287R94

13

13

PEDAL Brake Cpte. LH (For 255 Yuvraj)

PEDAL Brake LH W/L Plate Pin (For Bhoomiputra/ NBP)

1

1 A/117/F04/21

005558427R92 13 PEDAL Brake Cpte. LH (For Sarpanch) 1

005554287R94 13 PEDAL Brake Cpte. LH - 575 DI 1 A/195/F09/07

005558548R91 * OIL Seal Brake Pedal (Wet Land) 1

‡ 14 LATCH Plate 1

001231585R93

005550520R93

00603687M01

005556552R1

15

16

17

◆

17

*

PIN

SPRING

CABLE Handle Brake Connecting

CABLE Hand Brake

COVER Rubber Brake Pedal Stopper

1

1

1

1

2

For 575NST



190

Hand Brake Linkage

1

5

12

11

2

8

9

13

3

4

7

10

6

14

19

18 15

17

PART NUMBER REF.


005554215R91 * HAND Brake Sub Assembly - 255 Yuvraj /NBP

006508740B91 * HAND BRAKE Assembly Cpte. 1 A/229/F11/06

005557039R91 * Sub Assembly Handbrake Linkage 1

001231758R91

000061121M01

0003111364R1

0003045971R1

0003045972R1

1

1

2

3

4

LEVER Assembly Hand Brake

Lever Assey. Hand Brake (For 475 DI Sarpanch Paddy)

PIN Short

WASHER

CLIP Spring

1

1

1

1

1

0003045973R1

0003045975R1

0003045974R1

001232552R3

001232553R3

000186283

000020309E05

001082012R2

000102635

003045976R1

000020401SH

005550520R93

005555093R91

5

6

7

8

9

10

10

11

12

13

14

14

◆

PIN Long

PIN Split Cotter

WASHER

SPACER Hand Brake Mounting (Long) (3DI-Qty.3, 4DI-Qty.1)

SPACER Hand Brake Mounting (Small) (For 3DI & 4DI)

BOLT

BOLT Flanged (For 475 DI Sarpanch Paddy)

WASHER

NUT

SPACER Internal Hand Brake Assembly

CABLE Hand Brake Operating (All Sliding Mesh Models)

CABLE Hand Brake Operating

1

1

1

3/1

2

3

4

3

3

3

1

1



191

Hand Brake Linkage

PART NUMBER REF.


REVISION / REMARKS

005558546R91 14 CABLE Hand Brake Operating (For 475 DI Sarpanch Paddy) 1

007535710C1 14 CABLE Hand Brake Operating 1 A/229/F11/06

000114493 15 NUT Jam 2

001231586R1

000039374D

000120393

000103373

000103374

16

17

18

19

19

CLEVIS Hand Brake Cable

PIN Rod End

WASHER Plain

PIN Cotter

PIN Cotter (For 475 DI Sarpanch Paddy)

2

1

1

1

1

192

Disc Brakes and Linkages (Brakes India) 165mm

30

31

33

35

34

3/4

14

12

16

21

22

5/6

7

13

13

20

17

18

9

11

10

9

25

24

27

23

15

28

26

29

36

PART NUMBER REF.


006507514B91 1 BRAKE Assembly Dry Disc - LH 1 M/16/F10/13

006507515B91 2 BRAKE Assembly Dry Disc - RH 1 M/16/F10/13

006508954B91 2 BRAKE Assembly Dry Disc W/O Difflock 1

Brake Assembly Consist of.

003064171R1

006503786B1

3

3

HOUSING Brake L.H.

HOUSING Brake L.H. Wetland

1

1

003064172R1

006503787B1

4

4

HOUSING Brake R.H.

HOUSING Brake R.H. Wedland

1

1

006500034R91

005556201R1

4

5

HOUSING Brake R.H. for Tractors w/o Diff. Lock

GASKET Brake Housing RH

1

1

005556200R1

000032954B12

6

◆

GASKET Brake Housing LH

SILICON Sealant Use in Place of Ref 5 & 6

1

A/R

6 GASKET* (Sealent Sillicon / Metlock - 912) 1

006508442B1 7 DISC Friction Lined Assembly 2

006509360B91 8 UNIT Actuating Disc Assembly Comprising of 1

003067144R1 9 DISC Actuating 2

000706039R2 10 BALL 5

003066876R1

000705967R2

006503859B1

003072278R1

11

12

12

13

SPRING Return Actuating Disc

LINK

LINK – Actuating Disc Wetland

LINK Cranked

1

2

3

1

A/117/F04/21

A/117/F04/21

K/50/F04/13 - A/160/F07/08

A/146/F07/17



193

Disc Brakes and Linkages (Brakes India) 165mm

PART NUMBER REF.


REVISION / REMARKS

000016618R1

001099597R1

005557159R1

003067137R1

14

15

15

16

PIN Jaw

PIN Spring

PIN Spring – Wetland

PIN Pivot

7

2

1

7

A/146/F06/17

006509335B91 * KIT Pivot Pin 4

‡ 16 PIN Pivot Actuating Disc Threaded – Wetland 2 A/146/F06/17

‡ * NUT Pivot Pin – Wetland 2

003067142R1

000118624

005557154R1

006502771A1

001082151R1

17

18

19

19

20

WASHER

NUT Lock

LINK Tension

LINK Tension – Wetland

WASHER Plain

1

2

1

1

4

A/146/F06/17

005557157R1

005557155R1

005557160R1

005557161R1

006502772A1

005557156R1

003064195R1

003064194R1

006502773A1

20

21

22

23

23

24

25

26

26

WASHER – Wetland

LINKAGE Round

NUT Round Linkage

BOOT Rubber (Dust Cover)

BOOT Rubber (Wetland)

TRUNION Round Linkage

PIN Brake Operating Lever RH Brake Assembly

LEVER Brake Operating

LEVER Brake Operating – Wetland

1

1

4

1

A/146/F06/17

A/146/F06/17

003067136R1

003064217R1

003064218R1

000179896

001082014R2

005556470R91

006503186R91

‡

‡

27

28

29

30

31

32

32

33

34

NUT Lock

TRUNION Brake Lever

BOLT Foot Brake Adjuster

BOLT

WASHER Spring Lock

BREATHER Assembly Brake Cpte.

BREATHER Assembly Brake Cpte. Comprising of

BOLT Pipe Union Breather

PIPE Breather

1

8

2

1

2

2

1

1

‡

003064216R1

005558066R91

005558068R91

35

36

*

*

WASHER Copper

PIN LH Brake Assembly

KIT Brake Asbestos Free

KIT Brake Asbestos Free With Gasket

2

1

A/R

A/R

1

1

8

1

1


194

Disc Brakes & Linkages 190mm Phase II Brakes

PART NUMBER REF.

DESCRIPTION OF PART

006502296C91

006502297C91

006502607C11

006502662C1

006502663C1

006502661C91

006502664C1

006502609C1

006502608C1

006502666C1

006502668C1

006502704C91

006502691C1

006502692C1

006502699C91

006502693C1

006502694C1

006502695C1

006502669C1

006502605C1

006502606C1

*

*

1

2

2

3

4

5

6

7

8

9

10

11

12

13

14

14

15

16

16

BRAKE ASSEMBLY LH

BRAKE ASSEMBLY RH Brake Assembly Comprising of

FRICTION disc Assembly with liners

HOUSING Brake LH

HOUSING Brake RH

ASSEMBLY Actuating Unit Comprising of

ACTUATING Disc

BALL

SPRING

CLAVIS with Pull Rod (One piece)

PULL rod (EYE BOLT TYPE)

BOOT ASSY (Consists of Boot & Insert)

PIN Std Headed

JAW PIN (Tension Link)

OPERATING Lever Assembly

TRUNION Block

PIN LH

PIN RH

LINK Cranked

COVER - LH

COVER - RH


2

1

2

1

1

1

2

5

1

1

1

1

1

1

2

1

1

5

1

1

2


195

Disc Brakes & Linkages 190mm Phase II Brakes

PART NUMBER REF.

DESCRIPTION OF PART

006502670C1

006502700C1

006502701C1

000377952R1

006502702C1

006502703C1

006502293C1

006502294C1

006502257C1

006502256C1

000032830B12

000012506P04

006502671C91

17

18

19

20

21

22

23

24

25

26

27

28

*

LINK Tension

BOLT Brakes Setting

NUT Check Brakes Setting Bolt

O’ RING

NUT Pull Rod Longer

NUT Pull Rod Shorter

PLUG Breather

PIPE Breather

WASHER Dowty

PLUG Drain

BOLT, Brake Drum Mounting

BOLT, Brake Cover

KIT Brake liner 190.5 mm - 8 Brake liners & 48 Rivets

Qty.

REVISION / REMARKS

1

1

1

1

1

1

1

2

1

2

1

1

5

196

2726 27a 28 29 32 30

3 4 6 7 5

Oil Immersed Brake

1

2 17 16

32

33 34 25

13 14 11

9 1512 810

18

31

19

21

20

22

23

24

PART NUMBER REF.


006507739B91 * BRAKE Assembly RH Oil Immersed 1

006507738B91 * BRAKE Assembly LH Oil Immersed 1

BRAKE Assembly Consists of

000032775B99 1 GASKET Brake Hsg. Brake Cover - 595 DI OIB 14.9 x 28 Large Tyre 2

006503038C2 1 GASKET Brake Hsg. Brake Cover 2 A/224/F10/49

006503421B1

006503422B1

006506426C1

2

2a

3

COVER Brake Housing LH

COVER Brake Housing RH

PLATE Steel

1

1

8

‡

‡

‡

‡

‡

‡

‡

006506427C1

‡

‡

‡

‡

000179883

4

5

6

7

8

9

10

11

12

13

14

15

16

PLATE Friction

ACTUATING Disc

SPRING

BALL

LINK Cranked

LINK Tension

BOLT

NUT

PIN Std. Headed

WASHER

PIN R Spring

ROD Pull

BOLT Brake Housing - Brake Cover

10

4

6

10

2

2

4

4

2

2

2

2

16


197

Oil Immersed Brake

PART NUMBER REF.


REVISION / REMARKS

006500140B1

006503245C1

17

34

BOLT Bull Cage - Brake Housing

BRAKE Housing LH

10

1

006503246C1 34 BRAKE Housing RH 1

006507762B1 18 SHAFT Brake Operating 2

006502909C1

006502910C1

006503405C91

006503425B1

006503238C1

18a SHAFT Brake Lever LH - 595 DI OIB 14.9 x 28 Large Tyre

18b SHAFT Brake Lever RH - 595 DI OIB 14.9 x 28 Large Tyre

*

*

*

KIT Adjuster Assembly

KIT Friction Set

ACTUATING Unit AssemblyConsists of

1

1

2

2

2

‡

‡

‡

000016141P04

006502909C1

006502910C1

001127629R2

003064219R3

5

6

7

19

20

20

21

22

ACTUATING Disc

SPRING

BALL

OIL Seal - Brake Lever Shaft

BRAKE Lever LH

BRAKE Lever RH

CIRCLIP - External Brake Lever Shaft

PIN Foot Brake Adjuster

2

2

1

1

4

6

10

2

001099597R1

006502917C91

23

24

PIN R Spring

BRAKE Turn Buckle Complete

4

2

005556422R1 25 PLUG Drain 2

000020710E05 26 GASKET Copper 2

006503405C91 27 ADJUSTER Swing 2

006502914C2 27a GASKET Bull Cage Brake Housing 2 A/224/F10/49

007200595C1

007200826C1

000179883

28

29

30

MALE Stud Coupling

WASHER Copper

BOLT Bull Cage - Brake Housing

2

2

4

006500824B1

000120396

005552986R1

31

32

33

OIL Seal Differential Lock Shaft

WASHER Plain

PIN Dowel

1

30

4


198

ELECTRICALS


Alternator / Starter Motor

4

5

6

7

7

3

3a

2

1

9

8

PART NUMBER REF.

DESCRIPTION OF PART

‡

006002181B2

006002828B11

005558298R91

005556224R91

005554908R11

006001892B91

006001348B11

006001866B1

006002831B1

005556077R1

005556225R1

005554365R1

005030184R1

000061184M01

005556322R1

000030031R1

006000199B11

1

2

2

2

2

2

3

3

2

2

3

3

3a

*

*

4

5

*

ALTERNATOR DRIVE AND MOUNTING

Alternator with Pulley Cpte.

BRACKET Alternator Mounting - 235

BRACKET Alternator Mounting - 245 DI

BRACKET Alternator Mounting (255 Yuvraj)

BRACKET Alternator Mounting - All BP / SARPANCH/

NBP & NEW SARPANCH CLUSTER Except 595 & 475

BRACKET Alternator Mounting - 475 BP & SARPANCH

BRACKET Alternator Mounting - 475 NEW SARPANCH

BRACKET Alternator Mounting - 595 NEW SARPANCH

BRACE Alternator (235)

BRACE Alternator (245 DI)

BRACE Alternator (255 Yuvraj)

BRACE Alternator (For All BP/SARPANCH /NBP/ NEW SARPANCH

CLUSTER Except 475 NEW SARPANCH)

NUT

SPRING Washer

WASHER Plain

BOLT Small Alternator Mounting

BOLT Brace Mounting

HEAT Shield For Alternator (For All 3DI & 4DI Models)

QTY.

REVISION / REMARKS

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

A/164/F07/18


200

Alternator / Starter Motor

PART NUMBER REF.

DESCRIPTION OF PART

008000115B91

005558416R1

005553932R1

000030184R1

005556320R1

000020308E05

002029734

000022271RD

001082011R2

000708114R3

006001999B1

006002865B1

005556085R1

005553924R91

6

6

*

6

*

*

*

*

7

*

8

8

8

*

HEAT Shield For Alternator (NEW SAR)

HEAT Shield For Alternator (255 Yuvraj)

BRACE Bracket To Valve Housing Cover (For 4DI Models)

SPRING Wahsher

BOLT

BOLT Alternator BracketMounting - 245DI

BOLT Alternator (M10 x 1.5 x 85mm Long)

BOLT Alternator Bracket Mounting-4DI Models

WASHER Spring

WIRE Clip

BELT Alternator 235

BELT Alternator 245 DI

BELT Alternator

CABLE - Earth Alternator


1

1

1

1

1

1

1

1

1

1

1

1

1

1 A/115/F04/17

‡ 9

STARTER MOTOR

STARTER Motor 1

000179840

001233891R1

*

*

BOLT

BOLT - 245 DI

2

2

006000453H1 * BOLT M10 2 A/203/F09/26

000030184R1 * WASHER 2 A/203/F09/26

000108212R2

000022273RD

*

*

WASHER Spring Lock

WASHER Spring Lock - 245 DI

2

000102636

000022055RD

*

*

NUT

NUT - 235

1

3

001082012R2

000041060C99

*

*

BRACE Startor Motor

GUARD Starter Motor - 595DI Turbo 1

005550170R1 * RUBBER Boot for Starter Motor 1 A/186/F08/35

005557308R2

005550224R1

*

*

NUT Domed

STUD Starter Mounting - 235

1 DELETED

1


201

235 DI Alternator / Starter Motor

2

1

12

4

11

6

9

5

3

12

PART NUMBER REF.

DESCRIPTION OF PART

000020565E05

006001866B1

006002181B2

‡

000020586E05

006001974B1

006001294B91

000030024R1

000022055RD

005550224R1

000020307E05

000022273RD

1

2

3

4

5

6

7

8

9

10

11

12

BOLT Flanged Hex Head M10 x 20

BRACE Alternator

BRACKET Alternator

ALTERNATOR

BOLT Alternator

BOLT Allen M10 X 1.5 X 25

MOTOR Starter

BOLT Starter Mounting M10 X 45

NUT M10X1.5

STUD Starter Mounting

BOLTS M8X20

WASHER Spring Lock M10

8

7

9

10

QTY.

REVISION / REMARKS

7

1

1

1

2

1

1

1

1

3

3

1

A/164/F07/18


202

245 Di Alternator / Starter Motor

8

8

8

5

10

2

3

PART NUMBER REF.

DESCRIPTION OF PART

‡

006002828B11

000020308E05

002029734

006002103B1

006000993B1

005552901R1

005554365R1

006002865B1

006001801B1

1

2

3

4

5

6

7

8

9

10

ALTERNATOR with pulley cpte.(36 Amps)

BRACKET Alternator mounting

BOLT Alternator Bracket Mounting

BOLT Alternator (M10 x 1.5 x 85 mm long)

STRUT Alternator

BOLT (M10 x 1.5 x 15) Strut to Idler

BOLT (M10 x 1.5 x 20) Strut to Alternator

NUT M10 x 1.5 pitch

V BELT Alternator Pulley to Pump Pulley

IDLER Cage

6

4

7

9

QTY.

REVISION / REMARKS

1

1

1

1

2

1

1

1

1

3


203

Instrument Cluster (NBP/245DI/235DI/CMVR SARPANCH)

2 5 4a 1 6 8 9 10 11

3

4

13 12

NBP/ 235DI / 245DI / CMVR SARPANCH - INSTRUMENT CLUSTER

2 3 5 1 6 8 9 10 11

4a

4 13 12

NBP/ 235DI / 245DI / CMVR SARPANCH - INSTRUMENT CLUSTER WITHOUT VOLTMETER & OPG

PART NUMBER REF.

DESCRIPTION OF PART

008000592B91

007700616B91

007700614B91

008000676B1

008000677B1

007700476B91

008000678B1

008000679B1

007700554B1

007700479B91

008000682B1

007700555B1

007700558B1

007700556B1

008000686B1

008000687B1

007700553B1

007700478B91

008000681B1

007700557B1

007700477B91

1

1

1

2

*

*

*

*

3

3

3

4

4

4a

*

*

5

5

5

6

6

INSTRUMENT Cluster - 235 - Green Colour

INSTRUMENT Cluster - 245 DI - Blue Colour

QTY.

1

1

1

1

1

1

1

1

1

1

1

1

1

3

5

1

1

1

1

1

REVISION / REMARKS

I/42/F07/45

INSTRUMENT Cluster - All NBP/BIC-CMVR 235/245 DI W/O OPG 1 I/39/F07/2

PANEL Cluster - All

CRYSTAL / GLASS - All

DIAL Front Cluster - 245/ 235

DIAL Front Cluster - All NBP Except 235 / 245 DI

ASSEMBLY CASE Cluster - All

TEMPERATURE Gauge - 245 DI

TEMPERATURE Gauge - 235

TEMPERATURE Gauge - All NBP Except 235 / 245 DI

VOLTMETER 245 DI

VOLTMETER 235

OIL Pressure Gauge 245 DI

LAMP Wedge Base (T10) Cluster

LAMP Wedge Base (T10) 2 W Cluster

FUEL Gauge - 245 DI

FUEL Gauge - 235

FUEL Gauge - All NBP Except 235 / 245 DI

RPM / Hour meter 245 DI

RPM / Hour meter 235


204

Instrument Cluster (NBP/245DI/235DI/CMVR SARPANCH)

PART NUMBER REF.


008000680B1

005558699R92

008000673B91

008000689B1

9

9

6

8

RPM / Hour meter - All NBP Except 235 / 245 DI

HAZARD Switch

TURN Signal Switch - Gas Knob Type

TURN Signal Switch - Gas Knob Type

1

1

1

1 A/169/F07/37

005558683R91

008000674B91

005558682R91

005555204R91

000041184C99

9

10

10

11

◆

*

12

TURN Signal Switch - Rotary Type

PLOUGH Lamp Switch - Gas Knob Type

PLOUGH Lamp Switch - Rotary Type

HORN Switch (Round)

1

1

1

1

008000692B1

008000689B1

GROMMET Rubber Cluster

HEAD Light Switch

1

1

008000688B1

005558982R93

13

◆

STARTER Switch (Without Boot) 1

A/167/F07/27-A/170/F07/38

005553086R94 * FLASHER Cpte. 90W 1 A/207/F09/50

005551425R2

005551426R1

005550766R2

*

◆

*

SENSOR Unit Temperature - M/s. PRICOL

WASHER Copper Temperature Insert

1

1

005555207R1 * KEY Starter Switch 1

007700614B91 1

UNCOMMON PARTS FOR NBP/235DI/245DI/CMVR BIC

SARPANCH-INSTRUMENT CLUSTER WITHOUT VOLTMETER & OPG

INSTRUMENT Cluster - NBP/CMVR SARPANCH 1

007700615B91

007700616B91

1

1

INSTRUMENT Cluster - 235DI

INSTRUMENT Cluster - 245DI

1

1

007700699B92 4 BATTERY Charge Indicator - All NBP/CMVR SARPANCH 1

007700740B91 4 BATTERY Charge Indicator - 245 DI

007700735B91 4 BATTERY Charge Indicator - 235

007700700B92 4a OIL Pressure Gauge Indicator - All NBP/CMVR SARPANCH 1

007700741B91

007700736B91

007700613B92

4a

4a

*

OIL Pressure Guage Indicator - 245DI

OIL Pressure Guage Indicator - 235DI

SWITCH Oil Pressure - All NBP/235DI/CMVR SARPANCH

1

1

1 I/58/F12/36

000013085P04

006004848B1

007700699B91

007700700B91

007700613B91

*

*

*

*

*

SWITCH Oil Pressure - 245DI

ADAPTOR TEE-All 3DI NBP-All NBP/245DI/235DI/CMVR SARPANCH

INDICATOR Battery Charge - All NBP

INDICATOR Oil Pressure - All NBP

SWITCH - Oil Pressure - All NBP

1

1

1

1

1

I/39/F07/02

I/39/F07/02

I/39/F07/02



205

Instrument Cluster - 595 DI Turbo/NST

7 4 5

3 2 6

NEW SARPANCH CLUSTER- INSTRUMENT CLUSTER

5 4 3

1

8

1

7 6

NEW SARPANCH CLUSTER- INSTRUMENT CLUSTER - WITHOUT VOLTMETER & OPG

PART NUMBER REF.

DESCRIPTION OF PART

007700605B91

008000162B91

007700605B91

007700606B91

007700079B91

007700606B91

007700715B91

008000515B1

008000144B11

007700712B91

008000122B11

007700710B91

008000145B11

007700711B91

007700752B1

007700753B91

008000579B91

008000298B2

005558682R91

005558699R91

005558982R91

1

1

◆

1

1

◆

2

2

3

3

4

4

5

5

6

7

8

*

*

*

*

INSTRUMENT Cluster - 575 DI Rotary

INSTRUMENT Cluster - All New Sarpanch models Except 595 DI

M/s. PRICOL / M/s. MINDA

INSTRUMENT Cluster - 595 DI Turbo

INSTRUMENT Cluster - 595 DI with Clog Indication Lamp

M/s. PRICOL / M/s. MINDA

GLASS - M/s. MINDA

GLASS - M/s. PRICOL

ASSLY. Fuel Gauge - M/s. PRICOL

ASSLY. Fuel Gauge - M/s. MINDA

ASSLY. Hour/RPM Meter - M/s. PRICOL

ASSLY. Hour/RPM Meter - M/s. MINDA

ASSLY. Temperature Gauge - M/s. PRICOL

ASSLY. Temperature Gauge - M/s. MINDA

ASSLY. Oil Pressure Gauge - M/s. MINDA

ASSLY. Voltmeter - M/s. MINDA

INDICATOR Choke-595 Clog Indicator - M/s. PRICOL

LIGHT Switch 3 Position

ROTORY Switch for Plough Lamp

HAZARD Switch

STARTER Switch Cpte.( Plastic body)



206

QTY.

REVISION / REMARKS

1

1

A/160/F07/08

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

A/160/F07/08

Instrument Cluster - 595 DI Turbo/NST

PART NUMBER REF.


008000154B91

005553086R92

008000308B1

008000293B1

005551425R2

005551426R1

005550766R2

005555207R1

*

*

*

*

*

◆

*

*

COMBINATION Switch - New Sarpanch

FLASHER Cpte. 90W

SCREW Slotted Rd. Hd. Long Cluster Mounting

SCREW Slotted Rd. Hd. Small Cluster Mounting

007602796B1 * SCREW Instrument Cluster Mounting 5 A/229/F11/06

000040881C99

000040880C99

*

*

LAMPWEDGE Base 3W 12V

LAMPWEDGE Base 1.7W 12V

2

6

007700257C91

008000299B1

007700462B1

008000078B1

*

*

*

*

INTERMITTENT Beeper - 595DI Turbo

SWIVEL Elbow Body 3/16” OD

OLIVE Brass New Sarpanch

LUBE Oil Pressure Pipe - Cluster End

1

1

1

1



KEY Starter Switch

1

1

2 A/229/F11/06

3 A/229/F11/06

1

1

1

007700606B91

007700605B91

007700713B91

007700714B91

007700613B91

006004848B1

*

*

7

6

1

1

UNCOMMON PARTS FOR NEW SARPANCH CLUSTER -

W/O VOLTMETER & OPG M/s. MINDA

INSTRUMENT Cluster 595DI Turbo

INSTRUMENT Cluster - All New Sarpanch / 575 Rotary NST

BATTERY Charge Indicator - All New Sarpanch

OIL Pressure Guage Indicator - All New Sarpanch

SWITCH Oil Pressure - All New Sarpanch

ADAPTOR Tee - All 3DI New Sarpanch Cluster & 595DI Turbo

1

1

1

1

1

1

A/160/F07/08

A/160/F07/08

I/39/F07/2-A/160/F07/08



207

Instrument Panel

5 4 3 2 1 11 10 9

6 7 13 12 14 8

PART NUMBER REF.


REVISION / REMARKS

005558680R94 1 INSTRUMENT Cluster Cpte - 255 Yuvraj

(With High beam indicator coupler) (Without Fuel Gauge) 1

A/132/F05/18

007700840B91 1 INSTRUMENT Cluster Cpte -All BP models 1 I/49/F09/03 - A/132/F05/18

005558771R1

005558772R1

005559044R1

005559090R1

1

1

*

2

(With High beam indicator coupler) Consists of

INSTRUMENT Cluster-5 Gauges - Old Bhoomiputra

INSTRUMENT Cluster-4Gauges - Yuvraj

DASHBOARD Panel (Without Gauges & Switches)

CRYSTAL / GLASS

1

1

1

1

005558776R1

005558774R1

3

4

VOLTMETER

TEMPERATURE Gauge

005558777R1 5 FUEL Gauge 1

005558775R1 6 OIL Pressure Gauge 1

1

1

005558773R1

005555204R91

000041184C99

005558829R91

7

8

◆

8

RPM / Hour meter

HORN Switch (Round)

HORN Switch (Rectangular) 1

005559093R1 * BULB 12 V 3.4 W for Minda Cluster 1

005558683R91 9 TURN Signal Switch 1

005558682R91 10 SWITCH Rotary Type Plough Lamp 1

005559003R91 11 HEAD Light Switch 1

005558699R91 12 SWITCH Hazard Cpte.

1

1

1



208

Instrument Panel

PART NUMBER REF.


005558778R1

005558982R91

005558294R1

005559130R91

005553086R92

005551425R2

005551426R1

005550766R2

005555207R1

13

14

*

*

*

*

◆

*

*

PLATE Dashboard

STARTER Switch

PIPE Oil Pressure Gauge For Minda Cluster

FUSE Box 6 pole (used on Existing BP/NBP/BIC Model) 1 I/35/F04/31

FLASHER Cpte. 90W



KEY Starter Switch

1

1

1 DELETED

1

1

1

1

007700978B91 * CLUSTER Instrument All BP 1 A/219/F10/33



209

Old SARPANCH / Old BP - Instrument Panel

3

5

4

9

6

2

7

8

16

10

9

11

12

13

14

15

PART NUMBER REF.


REVISION / REMARKS

005558171R91

005557489R1

005552288R91

005555112R92

005556259R92

005555956R92

005556084R92

005554997R3

*

*

*

1

2

◆

*

SUB Assly. Inst, Panel All SARPANCH Models

BEADING Instrument Panel

12 V / 2 W ( S F S C ) Bulb Illumination

AMMETER (-50-0-50) PRICOL

(30-0-50) VDO

FUEL GAUGE - VDO

PRICOL

RING RUBBER Gauge - Other than Hour Meter

1

005554996R3

005554853R93

005554854R93

005554851R92

005554852R92

005553889R91

005553890R91

005553086R92

005552776R91

*

3

◆

4

◆

5

6

*

7

RING RUBBER Gauge - Hour Meter

ELECTRICAL Temperature Gauge PRICOL

VDO

OIL Pressure Gauge PRICOL

VDO

SOCKET Cpte Brake Light Indicator

SOCKET Cpte Indicator Charge

FLASHER Relay

LAMP Turn Signal Indicator

1

005555204R91 8 BUTTON Cpte Horn Push With Rubber Boot 1

001127909R91 9 SWITCH For Flasher 1

005558683R91 9 SWITCH Turn Signal 1

001127241R91 10 SWITCH For Plough Lamp - Toggle Type 1

1

1

1

1

4

1

1

1

1

4

1



210

Old SARPANCH / Old BP - Instrument Panel

PART NUMBER REF.


00555882R91

005558982R92

005558699R91

005556767R1

005556768R1

005559015R91

005559003R91

005551426R2

005557557R1

005555898R11

005553862R91

001121367R41

001081901R1

001082303R1

005559130R1

005552288R91

001121028R91

*

13

*

*

*

*

*

◆

15

10

11

12

*

PLOUGH Lamp Switch - Rotary Type

STARTER Switch Cpte

HAZARD Switch

SCREW Slotted Rd.

WASHER Fibre

HOUR RPM Meter

LIGHT Switch Cpte

TEMPERATURE Sensor on Cranckcase

INSTRUMENT Panel - SARPANCH

INSTRUMENT Panel - BP

BRACKET Hour Meter

1

1

1

1

1

1

1

1

1

1

1

I/34/F04/24

*

*

*

◆

*

16

*

*

*

SCREW

Screw

FUSE Box

BULB BA7S Illuminated Guage

BULB Illumination Lamp


4

8

1

4

1

1 005551425R2

005551426R1

005550766R2

001081883R1

005550426R2


ADAPTOR Temperature Guage

ADAPTOR Oil Pressure Gauge

1

1

1

007700613B91 * SWITCH Oil Pressure 1 I/49/F09/03

005558029R92 * PIPE Engine Oil to Pressre Guage - SARPANCH 1

001082150R2 * PIPE Engine Oil to Pressre Guage - BP 1

003042467R3 * GASKET Hour Meter Cable Bracket 1 A/247/F12/12

005557489R1

005553890R91

005555630R91

005553889R91

005555207R1

005555709R1

*

*

*

◆

*

*

BEADING Instrument Panel

SOCKET Cpte. Battery Charge

BULB Light Indicator

SOCKET Brake Light Indicator

KEY Starter Switch

1

1

1

1

1



211

Lamps

6

7 1

9

8 10

2

5

3/4

PART NUMBER REF.

DESCRIPTION OF PART

005558759R91

005554664R91

005554678R91

005554678R91

005554678R91

005554664R91

001081697R91

005557975R91

001127749R91

000000228SP

1

1

◆

1

1

◆

2

*

*

*

PLOUGH Lamp Round W/Halogen Bulb MINDA

PLOUGH Lamp Cpte. -All BP /255 Yuvraj/ All NBP - MINDA

POPULAR

PLOUGH Lamp Round M/s. Neolite

PLOUGH Lamp Cpte-All New Sarpanch (With Halogen Bulb)

/ SARPANCH NEOLITE

MINDA

BULB

LAMP Registration Plate

BULB Registration Plate (5W/12V)

LENS White Reg. No. Plate Lamp

008000158B91

005557721R91

008000159B91

005557722R91

005557721R91 3

4

4

3

3

005557722R91 4

HEAD LAMP - Halogen Bulb

HEADLAMP LH - All NBP / NEW SARPANCH / 235 & 245 DI

HEAD LAMP ROUND LH - MINDA All SARPANCH

HEADLAMP RLH - All NBP / NEW SARPANCH / 235 & 245 DI

HEAD LAMP ROUND RH - MINDA - All SARPANCH

HEADLAMP CPTE LH (Round) - (Without Halogen Bulb)

255 Yuvraj / All BP

HEADLAMP CPTE RH (Round) - (Without Halogen Bulb)

255 Yuvraj / All BP



212

QTY.

REVISION / REMARKS

1

1

A/170/F07/38

1

1

1

1 A/170/F07/38

A/169/F07/37

1

A/169/F07/37

1

1

1

1 A/112/F04/04

A/112/F04/04

1 A/187/F08/41

1 A/187/F08/41

Lamps

PART NUMBER REF.


001099312R91

005557947R1

*

*

BULB for Round & Spherical Head Lamp

BULB Halogen Head Light

2

2

008000498B2 5 BEADING Head Lamp - NST / NBP 2 A/203/F09/26

008000045B1 5 SEALING Rubber Head Lamp - 595 DI 2

THREE IN ONE LAMP & P&T LAMP

007700438B92 6 LAMP 3 IN 1 Rear - LH 1 A/224/F10/49

007700437B92 7 LAMP 3 IN 1 Rear - RH 1 A/224/F10/49

001233975R91 8 BULB Stop Lamp 12V x 15 W 2

001233974R91

005553847R91

9

*

BULB Tail Lamp 12V x 5W

BULB 12V

1

2

007700339B2 10 LAMP P&T Front 2 A/224/F10/49

007700391B1 * RUBBER Pad for P&T Lamp (CMVR) - All New Sarpanch 2

005558599R91 * LAMP Cpte. P& T - All models (as per CMVR) 2 A/132/F05/18 &

A/112/F04/04

005557975R91 * LAMP Registration


213

Hour Meter Cable / Horn/ Fuse Box /

Battery Cable / Brake Light Switch / Safety Triangle / 7 Pole Socket

1

3

2

9

5

6a

7

10

4

8 8

6

PART NUMBER REF.


REVISION / REMARKS

005558976R92

007700090B1

006004963B1

1

1

*

CABLE Hourmeter - 235DI & 245DI 1 A/164/F07/18

CABLE Hourmeter - 245 DI

WASHER Connector - Cable Hour Meter 245DI

1

1

A/217/F10/27

A/155/F06/37

005559128R91 1 CABLE Hourmeter - Braided (For All 255DI &BP Models/Yuvraj) 1 A/121/F04/38

005559129R92 1 CABLE Hourmeter (For All NBP & NST) 1 I/47/F08/53

008000023B1 1 CABLE Hourmeter (For All New Sarpanch Models) 1

003042467R3 2 GASKET Hourmeter Cable Bracket 1 E/113/F12/15

000180018 * BOLT Hourmeter cable Mounting .On crankcase 1

5544679R1

005550426R2

005558294R1

*

*

*

BOLT with Sealing Hole MountingOn crankcase

ADAPTOR Oil Pressure Gauge

PIPE Oil Pressure Gauge-255 Yuvraj/BP

1

1

1

005558029R92

005552322R1

*

*

PIPE Oil Pressure Gauge-All SARPANCH

OLIVE Oil Pressure Gauge

1

1

000052728D * CUSHION Oil Pipe (Oil Pipe Clip) 1

003040386R1

005552323R1

*

◆

ELBOW Oil Pipe To Engine Crankcase 1

1

007700960B91 3 SWITCH Brake With Coupler - All Models 1 I/50/F09/25

005558042R1 4 SPRING Brake Light Switch -255DI 1

005557433R1 4 SPRING Brake Lught Switch - All BO/NBP/NST/Sarpanch 1

000446161 * WASHER Plain 1


214

Hour Meter Cable / Horn/ Fuse Box /

Battery Cable / Brake Light Switch / Safety Triangle / 7 Pole

PART NUMBER REF.


000103361

005557164R92

007700750B91

000180018

005559254R91

005558393R1

005555075R92

005559088R1

005559253R91

005558392R1

000040576C99

007700089B1

005558527R91

*

*

*

*

*

5

*

*

*

*

*

*

*

PIN Cotter

BUTTON Dummy Horn Cpte (on Steering Wheel)

HORN Cpte.W/Straight Bracket

BOLT Horn Mounting

1

2

1

1

A/167/F07/27-I/41/F07/32

CABLE Battery to Negative - NBP

CABLE Battery to Negative-255 YUVRAJ/ 235/All BP/SARPANCH

CABLE Battery to Negative - 595DI Turbo 1

CABLE Battery to Negative - NEW SARPANCH CLUSTER& 245 DI 1

1

1

CABLE Battery Positive -NBP/NST 1 A/190/F08/45

CABLE Battery Positive - BP/ Sarpanch / New Sarpanch Cluster& Yuvraj 1

CABLE Battery Positive - 235 BP / 595DI Turbo 1

CABLE Battery Positive - 245 BP

BRACKET Fuse Box Mounting - NBP/ SARPANCH

1

1

005554759R1 * BRACKET Fuse Box Mounting - BP 1

008000228B91 * BRACKET Fuse Box Mounting NEW SARPANCH 1

007701469B1 6 BOX Fuse 6 Pole with Wire - All BP & NBP 1 I/53/F11/07

007701452B1 6 BOX Fuse 12 Pole with Wire - New Sarpanch 1 I/53/F11/07

007700435B1 6a FUSE Box Housing - NEW SARPANCH CLUSTER 1

007701468B1 7 COVER Fuse Box (Blade Type) - All BP & NBP 1 I/53/F11/07

005559130R1 7 BOX Fuse - SARPANCH 1

007701453B1 7 COVER Fuse Box (Blade Type) - All New Sarpanch 1 I/53/F11/07

001231622R1 8 LINK Fuse 15 amps. (Glass)- Old BP A/R

001127784R1

001127784R1

8

8

LINK Fuse 10 amps. (Glass)-Old BP

LINK Fuse 10 amps. (Glass)-Old BP

A/R

A/R

007700311D1 8 FUSE 5A - Blade Type A/R

000040697C99 8 FUSE 10A - Blade Type A/R

000040883C91 8 FUSE 15A - Blade Type A/R

005559028R91 8 FUSE 20A - Blade Type A/R

007700940B1 8 FUSE 40A - Blade Type A/R

005555944R1

008000289B92

9

9

GASKET Fuel Unit

FLOAT Fuel Unit - NEW SARPANCH CLUSTER

1

1

005556083R3 9 FLOAT Fuel Unit - Old BP / BIC / NBP 1

007700973B91 * TRIANGLE Safety 1 U/40/F09/35

007900444B1 * BRACKET Horn Mounting 1 I/46/F08/47

007538748B1 * BRACKET Horn Mounting 595 DI W/O Pre Cleaner 1

007601925B11 * BRACKET Horn Mounting 595 DI 1 A/110/F06/03

007900444B2 * BRACKET Horn Mounting 1 U/59/F13/20

000180077 * BOLT Hex. Bracket Mounting 1 U/59/F13/20

001082011R3 * WASHER Spring Lock 1 U/59/F13/20



215

Wiring Harness

PART NUMBER REF.


WIRING HARNESS ASSY. - OLD BP / YUVRAJ (MINDA)

005558761R93 * WIRING Harness Assy. Main With Fuse box-255 Yuvraj 1 A/206/F09/45

005558681R93 * WIRING Harness Rear -All BP (7 Pole socket) 1 A/132/F05/18 - A/169/F07/37

007700651B91 * WIRING Harness Main Old Bhoomiputra 1

005558638R91

005558585R91

*

*

WIRING HARNESS ASSY. 265DI ORCHAD SPL

WIRING Harness Assy. - 265 ORCHARD

SUB ASSY Instrument Panel W/Wiring Harn

1

1

005558109R92

005558104R92

005558105R92

005558106R92

005558107R91

005558108R91

*

*

*

*

*

*

008000208B12 *

007700828B91 *

008000210B12 *

WIRING HARNESS ASSY. - OLD SARPANCH

WIRING HARNESS - Main

WIRING HARNESS

WIRING Harness Front

WIRING Harness - Platform

WIRING Harness Rear

FUSIBLE Link

1

1

1

1

1

WIRING HARNESS ASSY. NEW SARPANCH

WIRING Harness Front - All New Sarpanch Except 595 & 575 Rotary 1

WIRING Harness (NST) - Platform 1 I/46/F08/47

WIRING Harness Rear 1 A/132/F05/18

WIRING HARNESS ASSY. NEW SARPANCH

007701599B91 * WIRING Harness Main with Integral fuse Box Mtg Bkt 1 I/57/F12/21

- NST Except 595 & 575 Rotary

007700828B91 * WIRING Harness (NST) - Platform 1 I/46/F08/47

008000210B12 * WIRING Harness Rear 1 A/132/F05/18

000013084P05 * RELAY Starter 1 I/57/F12/21

WIRING HARNESS ASSY. 595DI TURBO

007700905B92 * WIRING Harness Front 595DI Turbo 1 A/237/F11/29

0077001246B91 * BOX Fuse 14 Pole 1 A/237/F11/29

007700080B94 * WIRING Harness Front 595DI Turbo 1


008000210B12 * WIRING Harness Rear

WIRING HARNESS ASSY. 595DI TURBO W/O VOLTMETER

1 A/132/F05/18

& OPG CLUSTER

007601574A1 * WIRING Harness Front 595DI Turbo 1

008000209B13 * WIRING Harness - Platform 1


WIRING HARNESS ASSY. - Bhoomiputra / Yuvraj Models

007701593B91 * WIRING Harness Main with Integral Fuse Box mtg Bkt - BP 1 I/57/F12/21

007700828B91 * WIRING Harness - Rear 1 I/49/F09/03

008000210B12 * WIRING Harness - Rear Platform 1 I/49/F09/03

000013084P05 * RELAY Starter 1 I/57/F12/21

003070930R2 * CLIP Cable 3 I/49/F09/03


216

Wiring Harness

PART NUMBER REF.


007700882B91 *

006001289B91 *

WIRING HARNESS ASSY. 575DI ROTARY NST

WIRING Harness Main - 575 Rotary 1 I/46/F08/47

WIRING Harness Front - 575 Rotary 1


008000210B12

007700642B91

*

*

WIRING Harness Rear

WIRING Harness

1

1

A/132/F05/18

007700644B91

008000209B13

008000210B12

*

*

*

WIRING HARNESS ASSY. 575DI ROTARY NEW SARPANCH CLUSTER

W/O VOLTMETER & OPG CLUSTER

WIRING Harness Front - 575 Rotary

WIRING Harness - Platform

WIRING Harness Rear

1

1

1 A/132/F05/18

007700620B91

007700575B91

–

007700575B91

005558106R92

005558107R91

*

*

*

*

*

*

WIRING HARNESS ASSY. 245 DI

WIRING Harness Main

WIRING Harness Front & Main


WIRING Harness - MAIN

WIRING Harness Platform

WIRING Harness Rear

1

1

1

1

1

1

A/42/F07/45

A/160/F07/08

A/160/F07/08

007700620B91

005558106R92

005558107R91

*

*

*

WIRING HARNESS ASSY. 245 DI W/O VOLTMETER

& OPG CLUSTER

WIRING Harness Front & Main

WIRING Harness Platform

WIRING Harness Rear

1

1

1

WIRING HARNESS ASSY. 235 DI

007700879B91 * WIRING Harness 235DI Cpte. 1 A/194/F09/01

007700413B1

007700412B1

*

*



1

1

007700828B91 * WIRING Harness - Platform 1 A/194/F09/01

008000210B12 * WIRING Harness - Fender 1 A/194/F09/01

007700559B91 * WIRING Harness with CMVR Cluster 1

WIRING HARNESS ASSY. NBP

007701606B91 * WIRING Harness Main with Integral Fuse Box Mtg Bkt - All NBP 1 I/57/F12/21

008000659B1 * WIRING Harness Front - NBP 1

007700643B91

008000660B1

*

*

Front Harness for BIC with Cluster


1

1

A/169/F07/37

007700828B91 * WIRING Harness Platform 1 I/46/F08/47

008000210B12 * WIRING Harness Fender 1 I/46/F08/47


217

Wiring Harness

PART NUMBER REF.


WIRING HARNESS ASSY. NBP W/O VOLTMETER

& OPG CLUSTER

007700617B91 * WIRING Harness Front & Main 1


008000210B12 * WIRING Harness Fender 1 I/46/F08/47

007700857B1 * WIRING Harness 1

008000660B1 *

WIRING HARNESS ASSY. OLD BIC WITH CMVR CLUSTER

WIRING Harness Main 1


008000210B12 * WIRING Harness Fender 1 I/46/f08/47

FOR ALL MODELS

007700329B2 * BRACKET Safety Triangle 1 U/40/F09/35

007700398C92 * SOCKET 7 Pole Assembly. Consist of 1 A/212/F10/07

007500677C2 * BRACKET 7 Pole Socket Mounting 1 A/212/F10/07

007700338B1 * SOCKET Assembly - 7 Pin 1

001081607R1 * BOLT 3

000934309R1

005556767R1

005556768R1

007700340B1

005555907R1

*

*

*

*

*

SPRING Washer

BOLT

SPRING Washer

EMBLEM

GROMMET Seven Pole Socket

3

2

2

1

1

WIRING HARNESS ASSY. - 575 DI Model

007700880B91 * WIRING Harness Front For BIC Cluster 1 A/195/F09/07

007700828B91 * WIRING Harness Platform 1 A/195/F09/07


003070930R2 * CLIP Cable 1 A/195/F09/07


218

Cable Clips - Wiring Harness

PART NUMBER REF.

DESCRIPTION OF PART

003070930R2

003067821R2

003067821R2

000708114R1

000708114R1

003070930R2

003070930R2

003070930R2

003070930R2

000708117R2

000708117R2

003070930R2

003070930R2

000751627R3

005558527R91

001127782R2

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

CLIP Cable On Horn Mounting (For 4 Cylinder IDI Tractor)

CLIP Cable On Weight Holding Bracket For

Head Lamp / Horn Mounting (For All DI Tractors)

CLIP Cable On Radiator Cowl

CLIP Cable On Injection Pump Gear Cover

CLIP Cable On Thermostat Housing Cover For Main Cable

CLIP Cable On Air Intake Manifold For Temperature Gauge

CLIP Cable On Scuttle Support Front For

Oil Pressure Gauge & Main Cable

CLIP Cable On Transmission Case Cover

CLIP Cable On Hand Brake Lever Spacer For Main Cable

CLIP Cable On Rear Axle Carrier R.H. For Main Cable

CLIP Cable On Rear Axle Carrier L.H. For Main Cable

(For 4 Cylinder DI Tractor)

CLIP Cable On V.T.U. (L.H.) (For 4 Cylinder DI Tractor)

CLIP Cable On V.T.U. (R.H.)

CLIP Cable

BRACKET Fuse Box - Old BIC Models

PAD Rubber Fuse Box

1

1

3

1

1

1

1

2

1

1

1

2

1

1


1

1


219

HYDRAULICS

40 HP Hydraulic

60 HP Hydraulic

VTU

HY-TEC

– 235 DI, 245 DI, 255 DI, 265 DI,

275 DI, 475 DI Models

– Only on 575 DI & 595 DI

– Vary Touch Unit (Earlier Design of Hydraulics)

– Current Design of Hydraulics


Pipes–Suction & Pressure, For VTU & Hy–Tec Hydraulics

3

2

1

13 14

11

12

8

5

6

7

10

8

20

19

16

6

15

19

4

17

18

PART NUMBER

001121094R91

005555775R91

000020421SH

007200224D1

007202501B91

006001798B1

REF.

1

1

1

1

1

2

DESCRIPTION OF PART

PUMP Assy. (Dowty 11.2cc) – High Discharge

PUMP Cpte. (Vickers 8cc) – Low Discharge

PUMP Cpte. (Dowty 7.02cc) - Low Discharge

PUMP Cpte. 235

PUMP Assy. M/s. Mico - High Discharge

PINION Hydraulic Pump

QUANTITY

40HP 60HP

–

1

1

1

1

1

1

–

1

1

–

–

REVISION / REMARKS

007201531B1 2 GEAR Hydraulic Pinion (26T) 1 1 E/103/F10/05

005553256R1 3 NUT Lock 1 1

001121113R1

007200723B1

3

4

NUT Lock

PIPE Pressure – 245 DI Models

1

1

1

–

005552722R1

005552729R1

4

4

PIPE Pressure – 2 DI Models

PIPE Pressure – 3 DI BP & NBP Model

1

1

–

–

005558258R1

008000550B91

005555413R1

005557591R1

4

4

4

4

PIPE Pressure – 3 DI Sarpanch Model

PIPE Pressure – 3 DI NST Model

PIPE Pressure – 4 DI BP & NBP – (Low Discharge)

PIPE Pressure – 4 DI Sarpanch Model

1

1

1

1

–

–

1

1

005555413R1 4 PIPE Pressure - 4DI Sarpanch Model 1 1 A/187/F08/41

008000303B1 4 PIPE Pressure – 4 DI NST Model 1 1

001121709R3 5 COUPLER For Pressure Pipe (Extrenal Thread) 1 1

000705520R2 5 COUPLER For Pressure Pipe (Internal Thread) 1 1 A/143/F06/14

000705519R4 6 RING Sealing 2 2

222

Pipes–Suction & Pressure, For VTU & Hy–Tec Hydraulics

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40HP 60HP

001121364R4 7 MANIFOLD Hyd. Pump (Internal Thread) 1 1

REVISION / REMARKS

007201268A1 7 MANIFOLD Hyd. Pump (Extrenal Thread) 1 1 A/143/F06/14

000051565D01 7 MANIFOLD Pressure Hydraulic Pump 1 1

000377952R1 8 O’RING 1 1

001082252R1

000706072R1

007601777B91

005552721R91

9

10

11

11

SCREW Allen Cap

WASHER Lock

PIPE Suction With Manifold – 245 DI Models

PIPE Suction With Manifold – 2 DI Models

2

2

1

1

2

2

–

–

005552727R91

005558260R91

11

11

PIPE Suction With Manifold – 3 DI BP & NBP Models

PIPE Suction With Manifold – 3 DI Sarpanch Models

1

1

–

– P/25/F03/32

008000548B91 11 PIPE Suction With Manifold – 3 DI NST Models 1 –

005552037R92 11 PIPE Suction With Manifold – 4 DI BP, NBP & Northstar 1 1 A/229/F11/06

007200607B91 11 PIPE Suction With Manifold – 4 DI Sarpanch Models 1 1 P/30/F04/05

005557592R91

008000301B91

000364879R1

001082253R1

11

11

12

13

PIPE Suction With Manifold – 4 DI Sarpanch Models

PIPE Suction With Manifold – 4 DI NSTModels

O’RING

SCREW Allen Cap

1

2

1

1

1

2

1

1

000706053R1

000705520R2

14

15

WASHER Lock

NUT Ring Sealing (Control Valve End)

2

1

2

1

000704336R2 16 COUPLING Pressure Pipe 1 1

001232066R91 17 CLIP Suction Hose 1 1

005558383R91 ◆

000704741R2 18 HOSE Suction Filter 1 1 A/203/F09/26

001121108R1 19 KEY Woodruff 1 1

000706405R2

179799

120375

000108210R2

001121115R91

001121098R91

001121099R1

001121100R1

001121101R91

20

21

22

23

*

*

*

*

*

CLAMP Hyd Suction / Pressure Pipe

BOLT

NUT

WASHER Spring Lock

KIT Seal For Hydraulic Pump (DOWTY) Comprising of

SEAL Body

RING Backing

RING Backing

SEAL Lobe

2

1

1

1

1

2

2

2

2

2

1

1

1

1

2

2

2

2

001121111R91

005557586R3

005558325R94

008000291B91

*

*

*

*

OIL Seal Shaft

PIPE Guard – For All Models

PIPE Guard – For All Models

PIPE Guard – For NST

2

1

1

1

2

1

1

1

P/30/F04/05

A/160/F07/08

000703851R1 * GASKET Cover – Hyd Pump 1 1

007202616B91 1 PUMP Cpte. (Mico) 1 - A/204/F09/37

007202233B2 4 PIPE Pressure 595DI 14.9 Tyre Size & 575 DI OIB Models 1 - A/77/F14/45


223

Hydraulic Suction and Pressure Pipes

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40HP 60HP

REVISION / REMARKS

007204091B91 1 PIPE Pressure - 4DI - 1 P/45/F09/42

007203941B1 * CONNECTOR M24 - 1 P/45/F09/42

000051565D01

000051431D01

2

3

MANIFOLD Pressure - Hydraulic Pump

COUPLING Pump End

–

–

1

1

000705519R3

000377952R1

4

5

RING Sealing Pump End - Ferrule

O’ RING

–

–

1

1

001082252R1

000706072R1

000705519R4

000705520R3

000051252D01

000051215D01

000051431D01

6

7

8

10

11

12

13

SCREW Allen

WASHER

RING Sealing

COUPLING

HEAT Sheild

FILTER Suction

COUPLING Main Pressure Pipe

–

–

–

–

–

–

–

2

2

2

2

1

1

1

000051191D02 14 HOSE Suction 595 DI 14.9 x 28 Large Tyre Non CRPTO – 2 A/206/F09/45

007201684C2 14 HOSE Suction Z Shape - 2 A/206/F09/45

000051193D01

007202232B1

007202237B91

000051188D01

15

16

16

17

HOSE Clip

PIPE Suction Filter to Strainer -

595 DI 14.9 x 28 Large Tyre Non CRPTO

PIPE Suction Filter to Strainer -

595 DI 14.9 x 28 Large Tyre Rev. CRPTO

O’ RING Suction Manifold Filter

–

–

–

–

4

1

1

1

224

PART NUMBER REF.

DESCRIPTION OF PART

000051180D01

007601975B1

007201824B1

000179840

001082012R2

000120394

000120378

007201221C1

007202236B91

007201805B91

001082253R1

007060535R1

000051187D01

18

18a

HEAD Filter

BRACKET Filter Mtg.


18a BRACKET Filter Mtg.


18* BOLT Filter Bracket Mtg.

18* WASHER Filter Mtg. Bracket

18* WASHER Plain

18* NUT for Filter Mtg.

19 PIPE Suction Assembly Filter to Pump

(Side Window Clutch Housing)

19 PIPE Suction Assembly Filter to Pump

19

20

21

22


PIPE Suction Assembly Filter to Pump


SCREW Allen

WASHER

O’ RING Suction Manifold Hyd. Pump

Hydraulic Suction and Pressure Pipes

QUANTITY

40HP 60HP

– 1

REVISION / REMARKS

– 1

–

–

–

–

–

–

3

3

1

1

3

3

KA/53/F04-44

– 1

–

–

–

3

3

1

225

Hydraulic Pump Mounting Assy & Pipes - 235

16

25

18

11

9 7

17

24

17

24

15

14

12

21

22

28 20

19

13

3

23

2

4

5

29 1 26 27

8

10 6

30 31

PART NUMBER REF.

DESCRIPTION OF PART

007200755B1

007200739B1

007200745B1

007200746B1

007200741B1

007200842B1

007200841B1

007200740B1

007200744B1

005552625R1

007200742B1

007200747B1

007200748B1

007200754B1

007201466B1

007201297B1

005555975R1

005556448R1

005556521R1

000012459P04

000022055RD

1

2

5

6

3

4

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

BRACKET Hydraulic Pump Mounting

SPACER

SHAFT Idler Mounting

SHAFT Extension

KEY

BEARING Extension Shaft

BEARING Idler Pulley

CIRCLIP Extension Retainer

CIRCLIP Idler Shaft

CIRCLIP Bearing Retainer

COVER Bearing

PULLEY Idler

PULLEY Pump

RING Felt

COVER Felt

BOLT M8 x 1.25 x 100 L

BOLT M5 x 15

NUT M6 x 1.5


BOLTM10 x 1.5 x 60

NUT M10 x 1.5

226

32

1

1

1

1

1

2

1

1

1

QUANTITY

40HP 60HP

1

1

–

–

–

–

–

–

–

–

–

–

–

1

1

1

6

2

1

1

1

1

2

–

–

–

–

–

–

–

–

–

–

REVISION / REMARKS

Hydraulic Pump Mounting Assy & Pipes - 235

PART NUMBER REF.

DESCRIPTION OF PART

005555988R1

000020250E05

005555976R1

006001999B1

000020306E05

000934309R1

005553017R1

007201363B11

007201361B1

007201384B1

007200224D1

22

23

24

25

26

27

28

29

30

31

32


WASHER Plain


BELT

BOLT M8


BOLT M8 x 1.25

PIPE Suction Complete With Manifold

PIPE Pressure

CLAMP Hydraulic Pipe

PUMP Hydraulic - 235

1

1

1

1

4

2

1

4

QUANTITY

40HP 60HP

2

2

6

–

–

–

–

–

–

–

–

–

–

–

REVISION / REMARKS

227

Pipes Hydraulic - OIB - Lubritech Brakes

12

11

1

2

3

9

8

7

10

4

5

6

PART NUMBER

007201355C1

007201350C1

REF.

1

2

DESCRIPTION OF PART

BOX Strainer - 575/475/595 DI

GASKET Suction Strainer - 575/475/595 DI

QUANTITY

40HP 60HP

–

–

1

1

REVISION / REMARKS

007202131B2 3 STRAINER Suction OIB Assy. - 1 A/198/F09/19 - A/137F05/31

007200624C11 3 STRAINER Suction OIB Assy. – 1

595 DI Non CRPTO 14.9 x 28 Large Tyre

007201807B91

007200618C1

000051215D01

000022271RD

000934309R1

000060686M01

000179838

001082012R2

40.252

000051188D01

4

5

6

7

8

9

10

11

12

*

PIPE Suction – Filter to Strainer OIB - 475/575/595 DI

SCREW Allen M6 x 45 Long

FILTER Suction Assy. - 575/475/595 DI

BOLT - 575/475/595 DI

WASHER Spring Lock - 575/475/595 DI

WASHER Plain - 575/475/595 DI

O‘ RING Strainer - 575/475/595 DI

BOLT Strainer Box Mtg. - 575/475/595 DI

WASHER - 575/475/595 DI

GASKET Liquid for Strainer Box Mtg.

O’RING Filter and Pipe - 575/475/595 DI

–

–

–

–

–

–

–

–

–

–

–

1

4

1

3

3

3

1

4

4

A/R

1


228

Pipes Hydraulic-OIB-Lubritech Brakes-595DI-14.9x28 Tyre

13

21

22 14

17

16

18

19

4

15

20

PART NUMBER

007201824B1

005552901R1

REF.

13

14

DESCRIPTION OF PART

BRACKET Filter Mtg. - 475/575/595 DI

BOLD Filter & Bracket Mtg. - 475/575/595 DI

QUANTITY

40HP 60HP

–

–

1

3

000051180D01 15 HEAD Filter - 475/575/595 DI – 1

000051191D02 16 HOSE - 1

000051193D01

007201805B91

000051187D01

000704348R1

007201612B1

007202233B1

000179883

008000631B1

000051256D01

000120372

001082014R3

000120396

17

18

19

19

20

20

21

22

*

*

*

*

CLIP Hose - 475/575/595 DI

PIPE Suction with Manifold (Pump to Filter) - 475/575/595 DI –

‘O’ RING - 475/575 DI

‘O’ RING Suction Filter - CNOL 595 DI 14.9 x 28 Large Tyre

PIPE Pressure - 475/575 DI

PIPE Pressure - CNOL 595 DI

BOLT Filter - Bracket Mtg. - 475/575/595 DI

STUD Filter Bolt - 475/575/595 DI

CLAMP Pipe - 475/575/595 DI

NUT Filter Bracket Mtg. - 475/575/595 DI

SPRING Lock Washer - 475/575/595 DI

WASHER Plain - 475/575/595 DI

–

–

–

–

–

–

–

–

–

–

–

1

1

1

1

1

2

1

1

1

1

2

1

REVISION / REMARKS


229


10

1

9

13

12

6

16

11

3

6

16

15

14

2

8

7

16

6

5

4

PART NUMBER

007201851C1

REF.

1

DESCRIPTION OF PART

QUANTITY

40HP 60HP

REVISION / REMARKS

PIPE Pressure RH - CNOL 595 DI 14.9 x 28 Large Tyre - 1 A/206/F09/45

007201323C1

007201614B91

1

1

PIPE Pressure RH - CNOL 595 DI 14.9 x 28 Large Tyre

PIPE Pressure RH - 575/475 DI

–

–

1

1

007201852C1

007201324C1

007201613B91

007201132C1

1

1

2

3

PIPE Pressure LH - CNOL 595 DI 14.9 x 28 Large Tyre - 1 A/206/F09/45

PIPE Pressure LH - CNOL 595 DI 14.9 x 28 Large Tyre

PIPE Pressure LH - 575/475 DI

PIPE Pressure for RLF Adaptor -

CNOL 595 DI 14.9 x 28 Large Tyre

–

–

–

1

1

1

007201658B91 3 PIPE Pressure for RLF Adaptor - 575/475 DI – 1

001081753R2 4 GASKET Lube Oil Filter - 475/575/595 DI - 1 A/235/F11/23

007200720C1 5 ADAPTOR RLF - 475/575/595 DI – 1

007200595C1

000179838

6

7

STUD Male Coupling - 475/575/595 DI

BOLT For RLF Adaptor - 475/575/595 DI

–

–

3

2

001082012R2

007200592C1

8

9

WASHER - 475/575/595 DI

CONNECTOR 4 Way - CNOL 595 DI 14.9 x 28 Large Tyre

–

–

6

1

007202182A91 9 CONNECTOR 4 Way - All NST - 1 A/212/F10/07

007200674C12 10 PIPE VTU Housing Lubrication - 475/575/595 DI – 1 P/60/F12/30

000103374

#

000709840R2

007200824C1

11

12

13

14

PIN Cotter - 475/575/595 DI

NUT - 475/575/595 DI

WASHER Dowty 4 Way Connector

BOLT Banjo - M6 - 475/575/595 DI

–

–

–

–

1

1

1

4

P/58/F12/24

230


QUANTITY

PART NUMBER REF.

DESCRIPTION OF PART REVISION / REMARKS

40HP 60HP

007202321C1 15 WASHER Copper - M6 - 475/575/595 DI - 8 A/169/F07/37

000061056M01 16 WASHER Copper - 475/575/595 DI – 1

231

Lift Housing for VTU & Hy Tec Hydraulics

23

12

12a

11

26

9

10

13

14

16

25

18

24

27

1

7

8

6

15

19

5

22

21

4

20

3 2

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40 HP 60 HP

REG OIB REG OIB

REVISION / REMARKS

007206146B91 1 VTU Assembly Cpte. For Hy-Tech 40 HP 1 - - - P/63/F13/04



007201133B91 1 VTU Assy.Cpte For HY-TEC Hydraulics-40 HP 1 -

007206684B91 1 VTU Assy.Cpte For HY-TEC Hydraulics-40 HP - 1 P/63/F13/04

007203116B91 1 VTU Assembly Cpte. For Hy-Tech 60 HP - - 1 - P/40/F08/37

007201134B91

000051250B01

007200584C91

1

1

1

VTU Assy.Cpte For HY-TEC Hydraulics-60 HP

VTU Assy.Cpte For HY-TEC Hydraulics-60 HP

(Non OIB Arjun) - CNRL/CNSL

VTU Assy.Cpte For HY-TEC Hydraulics-60 HP -

-

-

-

-

1

-

1

-

1

(OIB Arjun) - CNOL

000704741R2 2 HOSE Suction Filter 1 - 1 - A/203/F09/26

000051191D02 2 HOSE Suction - - 1 - A/203/F09/26

007201684C2 2 SUCTION Hose Z Shape - - 1 - A/203/F09/26

001233066R91

000051193D01

000051197D01

003044368R96

3

3

4

4

CLIP Hose

CLIP Hose - CNSL

STRAINER - CNSL/CNOL

STRAINER Suction Pipe short

1

-

-

1

-

-

-

-

1

1

1

1

-

-

-

-

A/137/F05/31 &

P/30/F04/05

005557594R91 4 STRAINER Suction Pipe long

232

Lift Housing for VTU & Hy Tec Hydraulics

PART NUMBER

007202107B1

000704348R1

001232555R1

REF.

*

5

6

DESCRIPTION OF PART

PLUG Suction Filter Bore - OIB

O’ RING Suction Filter - All Except OIB

STOPPER Suction Filter - All Except OIB

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1

1

1

-

-

1

1

-

-

REVISION / REMARKS

007201300A1

007201351A1

7

7

HOUSING VTU

HOUSING VTU - OIB

1

-

-

1

1

-

-

1

001233550R2 8 GASKET Transmission Case Cover Rear 1 - 1 - A/224/F10/49

000703967R3

◆

007201523A11 9 PLATE Top Cover Hydraulic Lift Housing 1 1 P/25/F03/32

007202183A1 9 PLATE Top Cover Hydraulic Lift Housing - OIB 1 1

003044367R4 10 GASKET Hyd Housing Top Cover Plate 1 1 1 1

M/19/F05/12

007200371A1

005554657R91

000179817 u

11

12

GASKET Top Cover plate

BREATHER Assy. Air

BOLT Hex Head

1

5

1

5

1

5

000179818 * BOLT hex Head 3 3 3 9

001082011R2 12b WASHER Spring Lock 8 8 8 8

000108212R2 * WASHER Spring Lock 9 9 9 2

000751472 * WASHER Plain 2 2 2 2

1

3

M/19/F05/12

A/137/F05/31

A/137/F05/31

000377952R1 13 O’ RING (Before Conduit) 1 1 1 1

007202745B1 14 CONNECTOR Valve Return 1 1 1 1 A/183/F08/29 - A/184/F08/30

003061055R2

001081753R2

007201930A1

005556040R91

15

◆

16

◆

GASKET Cover Plate Adaptor

BODY Cpte. Oil Filter

1

1

1

1

1

1

1

1

000179841 17 BOLT 2 2 2 2

000108212R2

000751499R3

18

19

WASHER

GASKET Cover Plate Hydraulic Lift Housing - Old

2

1

2

-

2

1

2

-

000050852D01

007201621B11

PLATE Bottom Cover Hydraulic Hsg Cpte - Except OIB 1 1 -

007000064B1

000179814

000108211R2

005551716R1

20

◆

20

21

22

23

PLATE Bottom Cover Hydraulic Hsg Cpte -OIB

BOLT

WASHER Spring Lock

DIPSTICK Hydraulic Oil

-

8

8

1

1

8

8

1

-

8

8

1

1

8

8

1

005557656R1

005556606R1

000709840R2

005556039R91

007536359B12

007536359B11

000179842

000186284

003070930R1

000032954B12

*

24

O’ RING For Dipstick

PLUG Magnetic Drain

24a DOWTY Washer

25

26

FILTER Return Line

GUARD Return Line Filter

26a GUARD Return Line Filter (Tube Type)

27

28

*

*

BOLT Hydraulic Hsg Mtg

BOLT Hydraulic Hsg Mtg

WIRE Clip

SILICON Senlant Grade 912

1

1

1

1

1

1

1

4

1

1

1

1

1

1

10 10 10 10

1

4

A/R A/R

1

1

1

1

1

1

1

4

1

1

1

1

1

1

1

4

A/R A/R

A/169/F07/37

A/151/F06/28

233

Hydraulic Lift Housing (21 Bolts)

12

13

10

20

22h

22g

22d

22d

22c

22d

22e

21

14

15

7

22f

6

5

4

3

2

22a

22d

16

19

18

17 22b 22d

PART NUMBER REF.


REVISION / REMARKS

000051250D01

007200584C91

000051192D01

000051193D01

000051197D01

*

*

3

*

4

HYDRAULIC ASSEMBLY COMPLETE - CNSL/CNRL

595 DI Non CRPTO-14.9 x 28 Large Tyre Non OIB

HYDRAULIC ASSEMBLY COMPLETE (OIB) - CNOL

595 DI Non CRPTO - 14.9 x 28 Large Tyre OIB

CLAMP

HOSE CLIP

STRAINER Suction 595 DI Non CRPTO -

14.9 x 28 Large Tyre Non OIB

PLUG Suction Filter Bore (OIB)

O’ RING

1

1

4

4

1

MA/12/F05-11

007200596C1

000704348R1

*

5

1

1

AA/138/F05-32

007204971B1 6 STOPPER Suction Strainer 1 A/226/F10/56


007201276C1 7 LIFT Housing Hydraulic (Mud block seal introduced)


1 AA/133/F05-20

007200583C1 7 HOUSING Lift Hydraulic (OIB) 1 MA/12/F05-11

000032151B12 8

595 DI Non CRPTO-14.9 x 28 Large Tyre OIB

GASKET Transmission 1


234

Hydraulic Lift Housing (21 Bolts)

PART NUMBER REF.

DESCRIPTION OF PART

006003490C1

007202107B1

005554858R91

007200371A1

005554657R91

000179814

001082011R2

000704743R2

000751580R3

000751499R3

000050984D01

000179814

001082011R2

000051381D01

006503050B91

005556606R1

000051285D01

000051286D01

000051287D01

000179860R1

000051289D01

000051290D01

000051291D01

000051359D01

001082013R2

000377952R1

000751540R1

006503051B1

13

14

15

16

17

9

10

11

12

18

19

20

8

*

LIQUID GASKET Transmission

PLUG Expansion (OIB)


PLATE Cpte - Top Cover

GASKET Top Cover Plate

BREATHER Assembly

BOLT Hex Head G7.93 mm (5/16") UNC X 5/8 “

WASHER Spring Lock G7.93 mm (5/16")

WASHER Dowty

BOLT Needle Valve Cover

GASKET Cover Plate Hydraulic Lift

BOTTOM Plate Cpte

BOLT Hex Head 5/16 UNC X 5/8 Long

WASHER 5/16 Spring Lock

DIP STICK Hydraulic Oil - CNSL/CNRL

595 DI Non CRPTO - 14.9 x 28 Large Tyre Non OIB

20 DIP STICK Hydraulic Oil - OIB - CNOL


21 PLUG Drain 3/4 Magnetic Izg 1670

22a STUD

22b BOLT VTU Mtg. - 7/16” UNC x 4.75” Long

22c

22d

22e

BOLT

BOLT

BOLT

22f NUT

VTU Mtg. - 7/16” UNC x 1.75” Long

VTU Mtg. - 7/16” UNC x 1-1/4” Hex. HD

VTU Mtg. - 7/16” UNC x 1.5” Long

22g BOLT

22h BOLT

22i WASHER Spring Lock 7/16”

23 ‘O’ RING - G14.28 x 19.05 x 2.38 mm (OIB)-CNOL


24

*

CONNECTOR Valve Return (OIB)-CNOL


STICKER Precaution (OIB)-CNOL



1

1

AA/133/F05-20

AA/138/F05-32

28

1

1

1

1

1

8

1

1

8

8

1

1

3

12

1

2

1

2

1

1

1

21

1 MA/12/F05-11

1 MA/12/F05-11

1 MA/12/F05-11


235

Control Levers – Hydraulics for VTU Only

3

1

16

17

18

17

19

28

2930

2

4 5

6

7 8

10

12

15

13

14

9 11

22 23

20

21

24

25

23 22

26 27

31

32

34

36

35

37

38

33

39

PART NUMBER

005555102R1

003045639R21

000555621R1

005556900R91

001231232R93

003044397R1

003044402R1

003044887R1

005556022R1

003044399R2

000704589R1

003044388R1

001231203R1

005555966R1

000012319R1

REF.

1

2

3

4

*

5

6

7

8

9

10

11

12

13

14

DESCRIPTION OF PART

STRIP Quadrant Lever

SLIDE Assembly Draft Lever

KNOB Draft Control

LEVER Draft Control Cpte.

LEVER Draft Control & Hub assly

DISC Friction Draft Lever

PLATE Friction

DISC Friction Outer Position Control

KNOB Position Control

LEVER Position Control

CIRCLIP 24 mm

STOP Control Lever

STOP Position Control Lever

QUADRANT Control Lever

BOLT Lock Position Control Lever

1

1

1

1

1

1

1

1

1

1

1

1

1

QUANTITY

40HP 60HP

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

REVISION / REMARKS

120377

001099853R1

000350818R1

001231284R2

15

16

17

18

NUT Hex

CIRCLIP 19mm

O’ RING

BRACKET Control Lever

1

1

2

1

1

1

2

1

003044392R2 19 GASKET Control Lever Bracket 1 1 P/84/F14/82

40.299 * METLOCK 274 Liquid Gasket 0.7ml 0.7ml P/84/F14/82


236

Control Levers – Hydraulics for VTU Only

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40HP 60HP

REVISION / REMARKS

003044408R96 20 SLEEVE Position Control Cpte . 1 1

007205267B1 21 LINK Connecting 1 1 P/48/F10/41

003044417R5

000709840R2

003044413R93

003044418R94

003044423R91

22

23

24

25

26

PIVOT Cross Tube

WASHER Copper Asbestos

TUBE Cpte. Cross Position Control

LINK Cpte Position Control

ARM Cpte. Radius Position Control Link

2

2

1

1

1

2

2

1

1

1

27

28

PIN Radius Arm Pivot

WASHER Tab

1

1

1

1

000751575R1

003044886R1

OR

001121792R1

005557653R1

000377952R1

005554395R92

29

30

31

–

2

–

1

2

1

003044403R96

003044383R91

001099678R1

000751517R1

000751514R1

003067183R91

007200609A91

000751512R3

000751516R1

◆

32

33

34

35

36

37

38

39

SPRING Draft Control Crankshaft

O’ RING

CRANK SHAFT Draft Control Cpte.

(For 575 DI, 585 DI, 475 DI) 60 HP Category

CRANK SHAFT Draft Control Cpte. 40 HP Category

LINK Cpte. Valve Operating

LINK Draft7

SPRING Draft Link

CLEVIS Draft Link

O’RING for DC Plunger (Old)

OILSEAL Draft Link Plunger (3 LIP)

PIN Levelling

SPRING Draft Link Return Spring

1

1

1

1

1

1

1

1

1

–

1

1

1

1

1

1

1

1

P/25/F03/32

P/25/F03/32


237

Control Levers – Hydraulics for Hy–Tec Only

2

1

7

3

4

5

6

13

8

9

10

11

12

14

15

16

19

20

21 22

23

24

25

26

PART NUMBER

007201044B91

005555968R91

001231334R91

000180120

001082360R2

000120377

005556899R1

005555103R91

003044388R2

007200673B1

003044887R1

003044402R1

003044397R1

001121155R92

005556901R1

000704589R1

003044388R2

000180124

001082360R2

000120377

‡

REF.

*

1

4

5

2

3

6

8

9

7

*

10

11

12

13

14

15

16

17

18

19

17

18

27

28

29

31

DESCRIPTION OF PART

30

QUADRANT Assembly Consist of

QUADRANT Assy Control Plate Comprising of

STOP Nut Control Lever

BOLT

WASHER Spring Lock - Plated

NUT

KNOB Draft Control

SLIDE Assembly Draft

STOP Control Lever

LEVER Draft Control With Hub

DISC Friction Outer Position

PLATE Friction

DISC Friction Draft Lever

LEVER Position Control Cpte.with Hub

KNOB Position Control

CIRCLIP

STOP Control Lever

BOLT


NUT Plated

RIVET

32

33

34

38 39 40

35

36

37

42

43

41

46

47

48

49

50

51

44

44a

45

52

QUANTITY

40 HP 60 HP

REG OIB REG OIB

REVISION / REMARKS

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

4

1

4

4

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

4

1

4

4

1

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

4

1

4

4

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

1

4

1

4

4


238

Control Levers – Hydraulics for Hy–Tec Only

PART NUMBER

005556032R1

001231009R2

001082360R2

‡

000120394

000051061D01

001099853R1

000350818R1

001231284R2

000019242R1

000377952R1

003044392R2

003044408R96

003044417R5

000709840R2

003044886R1

REF.

32

33

34

35

27

28

29

30

31

23

24

25

26

20

21

22

DESCRIPTION OF PART

ALLEN Screw

BOLT Lock Position Control


PLATE Quadrant control

WASHER Pin

STOP Postion Control Lever

CIRCLIP External

O’ RING

BRACKET Control Lever

PIN Spring Slotted

O’ RING

GASKET Control Lever Bracket

SLEEVE Complete Position Control

PIVOT Cross Tube

WASHER Dowty

WASHER Tab

1

1

1

1

1

1

1

1

1

1

1

1

REVISION / REMARKS

007205267B1 36 LINK Connecting 1 1 1 1 P/48/F10/41

000103373 37 PIN Cotter 2 2 2 2

000120393 38 WASHER Plain 2 2 2 2

000050829D01

000050818D01

007200672B91

000103384

39

40

41

42

CROSS Tube Position Control Complete

LINK Roller Complete

CRANKSHAFT Draft Control Complete

PIN Cotter

1

1

1

2

1

1

1

2

1

1

1

2

1

1

1

2

000120393

005558604R91

43

44

WASHER Plain

LINK Actuating Draft Control Complete Sintered

1

1

1

1

1

1

1

1

000050822D02 44a LINK PC Actuating 1 1 1 1 P/51/F10/57

000050808D01 45 BRACKET Support Complete 1 1 1 1

000050879D01

000050888D01

000050883D01

000050884D01

000050885D01

000050827D01

000120393

000751517R1

000751514R1

000103384

000051388D01

000050881D01

000050882D01

*

*

*

*

*

46

47

48

49

*

50

*

*

CIRCLIP C Type Ext.

WASHER Plain

SCREW Allen

WASHER Spring Support Bracket

PIN Locating Support Bracket

LINK Draft Complete

WASHER Plain

SPRING Draft Link

CLEVIS Draft Link

PIN Cotter

PLUNGER Draft Link Assembly

NUT Jam

HEX Bolt

2

2

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

1

003067183R1

007200609A91

000050822D01

000751516R1

*

51

*

52

O’ RING

OIL Seal ( For DC Plunger )

LINK Actuating Position Control Complete

SPRING Draft Link Return

2

1

1

2

1

1

2

1

1

2

1

1

2

1

1

2

1

1

1

1

1

1

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1 1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

1

1

2

1

1

2

1

1

2

1

1

2

1

1


239

Control Levers – Hydraulics for Hy–Tec Only

PART NUMBER REF.

DESCRIPTION OF PART

QTY.

4 DI 3 DI

REVISION / REMARKS

007205160B2 * NUT Dome Nylon for PC Lever 1 1 P/57/F11/55

005556032R1 * SCREW Allen M6 1 1 P/51/F10/57

007205720B1 * WASHER PC Lever Dome Nut 1 1 P/51/F10/57


239 a

Control Valve Assembly for VTU & Hy-Tec Hydraulics

3

4

6

5

7

8

2

4

9

1

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40 HP 60 HP

REG OIB REG OIB

REVISION / REMARKS

007203023C91 1 VALVE Control Assembly - 60HP - - 1 1 P/40/F08/37

007203021B91 1 VALVE Control Assembly - 40HP 1 - - - P/40/F08/37

179891

000179890

005558124R1

000704337R1

000751580R3

5

6

2

3

7

BOLT

BOLT

PLUG BSP Tapping Auxillary

WASHER Sealing BSP


1

1

6

2

1

1

1

6

2

1

1

1

6

2

1

1

1

6

2

1

003045118R1

003045112R1

8

9

WASHER

KNOB Speed Control For VTU Hydraulics Only

1

1

1

1

1

1

1

1

005558345R92 * KIT Conversion for Regular Hytech 40 HP 1 1 - -

005558346R92 * KIT Conversion for Regular Hytech 60 HP - - 1 1

007205424B1 * SPOOL Control Valve 1 1 - - P/40/F08/37

007205438B1 * CRANK Top Link 1 1 - - P/40/F08/37

240

Control Valve–Cylinder Head (O–Rings) for VTU & Hy-Tec Hydraulics

6

1 2

3

4

5

PART NUMBER REF.

DESCRIPTION OF PART

005554404R1

001232895R1

005554405R1

000381871R1

000021433R1

OR

000350667R1

000377952R1

OR

001127542R2

OR

000352221R1

003067183R1

OR

000355966R1

OR

001127546R1

000379365R1

2

2

3

1

1

4

5

6

O’ RING Cylinder Head Face Ring

O’ RING Cylinder Head Face Ring

O’ RING – Spigot

O’ RING – Spigot

O’ RING Pressure Oulet

O’ RING

O’ RING Pressure Inlet

O’ RING

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1 1 1

1 1 1 1

1

1

2

1

1

2

1

1

2

1

1

2

REVISION / REMARKS

2 2 2 2

1 1 1 1

1 1 1 1

241

Control Valve Cylinder Head for VTU Hydraulics

5

6

3

2

4

8

9

10

36

16 17

7

14

11

12

1

13

35

22

29

27

20

21

18

19

15

28

26

25

24

PART NUMBER REF.

DESCRIPTION OF PART

003045102R21

003045113R2

000017047R1

003045104R1

000179793

000108210R2

003045107R2

000023524R1

003045116R2

003045106R1

‡

‡

003045102R2

005554400R1

003069235R91

003067146R1

‡

005558124R1

000704337R1

000751580R3

003045118R1

1

2

5

6

3

4

7

8

9

10

11

11

12

13

13

14

15

16

17

18

19

VALVE Isolator Comprising of

KNOB Isolator Valve Spring

PIN Std. Spring

PLATE Stop

BOLT

WASHER

SHAFT Isolator Valve Knob

O’ RING

O’ RING

BUSH Isolator Valve

PIN Groove

PIN Std. Spring

VALVE Isolator

HEAD Cylinder With Isolator Valve Seat

HEAD Cylinder With Isolator Valve Seat

SEAT Isolator Valve

HEAD Cylinder W/O Isolator Valve Seat

PLUG BSP Tapping Auxillary

WASHER Dowty Sealing


WASHER


242

34

33

23

32

31

30

1

1

1

1

2

2

1

1

1

QUANTITY

40HP 60HP

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

–

1

1

1

1

1

1

1

1

1

1

–

1

1

1

REVISION / REMARKS

P/29/F03/54

P/25/F03/32

Control Valve Cylinder Head for VTU Hydraulics

PART NUMBER REF.

DESCRIPTION OF PART

003047294R95

000384937R1

003045103R11

003045112R1

000017047R1

‡

003045118R1

‡

000017136R1

000379366R1

OR

000359158R1

OR

001127554R2

003047246R1

003108188R11

000555638R1

OR

003067183R1

OR

000355966R1

OR

001127546R2

003045111R1

003045105R1

003045109R2

001231204R1

23

24

25

26

20

21

22

27

28

29

30

31

32

33

34

35

36

ORIFICE Assembly

O’RING

SPOOL Assy. Speed Control Comprising of

KNOB Speed Control

PIN Sloted

LATCH Spool

WASHER Dowty

SPOOL Speed Control

PIN Roll

O’ RING

CIRCLIP

PLUG Assembly

O’RING

SPRING Speed Control Piston

PISTON Speed Control

SPACER

LOCK Isolating Valve

1

1

1

1

1

1

1

QUANTITY

40HP 60HP

1

2

1

1

2

1

1

1

1

1

1

1

1

REVISION / REMARKS

1

1

1

1

1

1

1

1

1

1

1

1

1

1


243

Control Valve – Cylinder Head for Hy–Tec Hydraulics

4

3

5

6

7

8

9

10

11

29

16

17

15

12

13

14

2

1

27

28

21

20

18 19

26

28

22

23

24

25

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40 HP 60 HP

REG OIB REG OIB

REVISION / REMARKS

000051347D02 * CYLINDER Head Assembly 1 1 - - P/44/F09/38

000051243D02 * CYLINDER Head Assembly - - 1 1 P/44/F09/38

000051710D01

000051712D01

000051707D02

*

*

*

Comprising of with Isolator valve seat

CYLINDER Head Sub-Assy. (60HP Category) -

CYLINDER Head Sub-Assy. (40HP Category) 1

Comprising of

ASSY. Cylinder Head with Sleeve (60HP) -

-

1

-

1

-

1

1

-

1

‡

‡

000051708D02

‡

ASSY. Cylinder Head with Sleeve (40HP) 1

SLEAVE 1

O’ RING

O’ RING

1

1

-

1

000050857D01 22 SPOOL Compensator Flow 1 1 1 1

000050925D01 2 SPACER Compensator 1 1 1 1

000379365R1

000021433R1

*

1

*

16

*

*

WASHER Dowty

PLUG 1

2

2

1

2

2

1

2

2

-

1

1

2

2

003067183R1

005554404R1

001232895R1

005556038R1

005554405R1

000381871R1

*

*

*

*

*

*

O’ RING

O’ RING

O’ RING

O’ RING Rectangular

O’ RING

O’ RING

1

-

1

1

-

1

1

-

1

1

-

1

1

1

-

1

1

-

-

1

1

1

1

A/100/F03/20

A/100/F03/20


244

Control Valve – Cylinder Head for Hy–Tec Hydraulics

*

*

*

*

18

19

20

21

*

*

26

27

28

29

7

23

24

25

10

13

12

15

6

8

9

5

11

*

3

4

PART NUMBER REF.

DESCRIPTION OF PART

003045102R21

003045113R2

000017047R1

003045107R1

000023524R1

003045104R1

003045106R1

003045116R1

003045102R2

000443137

003067146R1

000179793

001082010R2

000051165D01

000051167D01

003047246R1

000751580R3

003045118R1

003047294R95

000384937R1

000377952R1

‡

000179796

000179799

003108188R1

‡

000179890

000179891

001082014R2

001231204R1

ISOLATING Valve Assy Comprising of

KNOB Isolating Valve Shut / Open

SPRING Pin

SHAFT Isolator Valve Knob

O’ RING

PLATE Stop

BUSH Isolator Valve

PIN Groove

SEAT Isolator Valve

BOLT

O’ RING

VALVE Isolator

WASHER Spring Lock

SPRING Compensator

PLUG Assembly Retainer

CIRCLIP Internal

BOLT Valve Needle Cover

WASHER Dowty

ORFICE Assembly

O’ RING

O’ RING

WASHER Spring Lock

BOLT

BOLT

PLUG

PIN Slotted

BOLT

BOLT

WASHER Spring Lock

LOCK Isolating Valve

1

1

2

1

1

1

1

1

1

6

7

1

2

1

1

1

2

1

1

1

1

1

2

1

1

2

1

1

1

1

1

2

1

1

1

1

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1 1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

2

1

1

2

1

1

1

1

1

2

1

1

2

1

1

1

1

1

1

6

7

1

2

1

1

1

2

1

1

1

1

1

1

6

7

1

2

1

1

1

2

1

1

1

1

1

1

6

7

1

2

1

REVISION / REMARKS


245

Control Valve – Valve Body for VTU Hydraulics

10

8

9

8

7

5

6

2

3 4

14

11

PART NUMBER

‡

‡

‡

‡

‡

000000641XP

003044376R93

‡

‡

000387374R1

005554403R1

000025205R1

005554401R1

000545813R2

005554402R1

003044434R1

005554399R1

005555283R1

005554398R1

003044426R1

000444697

REF.

1

1

4

5

2

3

6

9

9

8

8

7

7

10

10

11

11

12

13

13

14

12

DESCRIPTION OF PART

PISTON Assembly (3 Groove) 60 HP Category

PISTON Assembly 40 HP Category Comprising of

PLUG Relief Valve

BALL Relief Valve

O’RING

RIDER Relief Valve Ball

SPRING Unloader Valve

PISTON

PISTON

RING Cylinder Bearing

RING Cylinder Bearing

RING Rectangular Section (40 HP)

RING Rectangular Section (60 HP)

RING Outer Seal (40 HP)


CYLINDER Hydraulic Lift

CYLINDER Hydraulic Lift

GASKET Valve Body

VALVE Body

VALVE Body 40 HP Category

PLUG

13

15

19

20

21

34

22

44

16

24

25

23

35

36

17

26

27

37

18

28

38

29 33

32

31

30

39

47

40

41

42

38

43

53

54

49

48 50

49

51

52

46

45

2

–

1

–

1

1

1

1

1

QUANTITY

40HP 60HP

–

1

1

–

–

2

–

1

1

1

1

1

1

1

–

1

–

1

1

–

1

–

1

1

1

–

1

–

–

1

–

1

1

REVISION / REMARKS


246


PART NUMBER

000444687

000385713R1

003040809R2

REF.

15

16

17

DESCRIPTION OF PART

PLUG

O’RING Valve Sleeve

PLUG Main Sleeve

QUANTITY

40HP 60HP

3

1

1

3

1

1

REVISION / REMARKS

007201599B1

005557646R1

000751566R2

000751567R1

000041608D

003049142R95

‡

‡

‡

‡

‡

‡

‡

000384937R1

000379366R1

003049088R91 18 SPOOL & SLEEVE Assembly With Circlip 1 1

000051152D01 * SPOOL for 40 / 60 HP 1 1

007200443A1 * SPOOL Control Valve for 40/60 HP Size '0' 1 1



003040910R1

000751560R2

19

20

CIRCLIP Internal

WASHER Copper

1

1

1

1

000377952R1 21 O’RING Non Return Valve Seat 1 1

000751559R6

003072883R1

22

23

SEAT Non Return Valve

BALL Non Return Valve

1

1

1

1

003063495R1

003074227R2

000751555R2

000751554R1

24

25

26

27

RIDER Ball (For Non–Return Valve)

SPRING Non Return Valve

SLEEVE Non Return Valve

SEAT Relief Valve

1

1

1

1

1

1

1

1

000377952R1

003072883R1

003108946R3

000751557R2

001099888R1

003108947R2

000035226R2

000035084R2

003072912R1

28

29

30

31

32

33

34

35

36

O’RING Valve Seat

BALL Relief Valve

RIDER Relief Valve

SPRING Relief Valve

SHIM Steel

HOUSING Relief Valve Spring

SPRING Flow Control Valve Ball

RIDER Flow Control Valve Ball

BALL Flow Control Valve Ball

1

–

1

1

A/R A/R

1

1

1

1

1

1

1

1

1

1

1

1

000751562R2 37 SEAT Flow Control Valve 1 1

000704378R3 38 O’RING Ball Seat 1 1

007201178A92 39 PISTON Regulating valve Cpte. 1 1 P/53/F11/25

007201180A1 40 RING Wear / Bearing RIng 1 1 A/131/F05/17

40a RING Glide

41 O’RING Valve Piston

42

43

44

45

46

47

48

49

50

51

52

53

54

PLUG Valve Piston

CIRCLIP Internal

SPRING Spool Return

LOWERING Spool Assy kit Comprising of

SPOOL Lowering

SLEEVE Lowering

GLAND Lowering Spool

O’RING

O’RING

PLUG Lowering Sleeve

SLEEVE Lowering Spool

SPRING Plunger

PLUNGER Lowering Spool

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1


247


000385713R1

000377952R1

005555256R1

000384937R1

005555257R1

000379366R1

003067183R1

000023524R1

003045116R3

000021433R1

000379365R1

000381871R1

001232895R1

003063660R92

003049142R95

000041608D

003063656R93

000751660R1

000377952R1

000751559R2

003072883R1

003063495R1

003074227R2

000751555R2

000751554R3

000377952R1

003072883R1

003108946R3

000751557R2

001099888R1

003108947R2

000005152D01

005555261R91

000704378R3

003067183R1

000379365R1

000021433R1

000350667R1

000384937R1

003067148R91

003045102R21

003067146R1

000443137

*

*

*

*

*

*

*

◆

*

*

*

*

*

*

*

*

*

*

*

*

*

*

◆

*

◆

*

26

27

28

29

30

22

23

24

25

31

32

33

*

*

*

55

20

21

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40HP 60HP

REVISION / REMARKS

PACKAGE Non Return Valve And Relief Valve Comprising of

WASHER Copper

O’RING Non Return Valve Seat

SEAT Non Return Valve

BALL Non Return Valve

RIDER Ball (For Non Return Valve)


SLEEVE Non Return Valve

SEAT Relief Valve

O’RING Valve Seat

BALL Relief Valve

RIDER Relief Valve

SPRING Relief Valve

SHIM Steel

HOUSING Relief Valve Spring

SPOOL 40/ 60 HP

PACKAGE Control Valve O’ Ring (Service) 40 HP Comprising of

O’ RING Nitrile

O’ RING Valve Piston – Nitrile

O’ RING

O’ RING

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1 1

A/R A/R

1

1

1

1

1

1

–

–

–

–

–

1

1

1

1

1

1

1

1

1

1

1

O’ RING

O’ RING

O’ RING

O’ RING

O’ RING

O’ RING

O’ RING

O’ RING

PACKAGE Lowering Spool Kit Comprising of

SPOOL Assembly

SPRING Spool Return

O’ RING

O’ RING

O’ RING

O’ RING

PACKAGE Isolator & Valve Seat Kit Comprising of

VALVE

SEAT

PIN

SPOOL

1

2

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

–

–

–

–

–

–

–

–

–

1

1

1

1

2

1

1

1

1

1

1



248


PART NUMBER REF.

DESCRIPTION OF PART

005555262R91

000350818R1

000377952R1

003067183R1

005555258R2

005554404R1

005554405R1

*

*

*

*

*

*

*

KIT O’ RING VTU Assy. Heavy Duty 60 HP Comprising of

O’ RING

O’ RING

O’ RING

O’ RING

O’ RING

O’ RING

–

–

–

–

QUANTITY

40HP 60HP

–

–

–

1

2

2

1

1

1

2

REVISION / REMARKS


249

Control Valve–Valve Body for Hy-Tec Hydraulics

1

11

8

9

7

5

6

2

3 4

8

51

10

14

15

12

16

32

33

34

35

36

37

36

39

40 41

42

21

20

19

18

17

31

29

30

25

26

27

28

22

23 24

43

44

45

46

47

48

49

50

52

000051664D01

PART NUMBER

*

REF.

VALVE body with sleeve

DESCRIPTION OF PART

1 1

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1 -

REVISION / REMARKS

000051346D01 1 VALVE Body Assembly (40 HP)

000051242D01 1 VALVE Body Assembly (60 HP)Comprising of 1 1

007203020B91

14 VALVE Body with Sleeve & Spool 1 1 - - P/40/F08/37

007203022C91

14 VALVE Body with Sleeve & Spool - - 1 1 P/40/F08/37

000051526D01 * PISTON Assembly (40 HP) 1 1 -

000051525D02 * PISTON Assembly (60 HP) Comprising of - - 1 1 P/43/F09/27

000051521D01 2 PLUG Relief Valve 1 1 2 2 P/43/F09/27

000051524D01

000379365R1

000051523D01

000051519D01

003066410R1

‡

005554403R1

000387374R1

3

4

5

*

6

7

8

8

BALL

O’ RING

RIDER Relief Valve Ball

SHIM Rider Relief Valve

SPRING Unloader Valve

PISTON

RING Cylinder Bearing (60 HP)

RING Cylinder Bearing Ring (40 HP)

1

1

1

-

1

1

-

2

1

1

2 2 P/43/F09/27

1

2 2 P/43/F09/27

2 2 P/43/F09/27

A/R A/R

1

1

-

2

2 2 P/43/F09/27

1

2

-

1

2

-

005554401R1

000025205R1

005554402R1

000545813R2

005554399R1

003044434R1

9

9

10

10

11

11

SEAL Ring Retangular Section (60 HP)

SEAL Ring Retangular Section (40 HP)



LIFT Cylinder Hydraulic - (60 HP)

LIFT Cylinder Hydraulic - (40 HP)

-

1

-

1

-

1

-

1

-

1

-

1

1

-

1

-

1

-

1

1

-

-

1

-


250


PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40 HP 60 HP

REG OIB REG OIB

REVISION / REMARKS

005555283R3 12 GASKET Valve Body 1 1 1 1 A/230/F11/09

000444687 15

54

PLUG

BORE Assembly Main Control Valve

4 4 4 4

000385713R1

000051166D01

000050936D01

16

17

18

Comprising of

O’ RING

PLUG Main Sleeve

SPRING Main Valve

1

1

1

1

1

1

1

1

1

1

1

1

‡

003040910R1

19

20

SLEEVE Control Valve

CIRCLIP

1

1

1

1

1

1

000051152D01 21 SPOOL Control Valve for 40/60 HP 1 1 1 1

1

1

007200443A1 21 SPOOL Control Valve for 40/60 HP Size '0' 1 1 1 1



000051227D01

000051038D01

000051695D01

23

24

*

13

MAIN SLEEVE End Cap

SCREW Allen

WASHER Spring Lock

RELIEF Valve Bore Assembly Comprising of

1

1

1

1

1

1

1

1

1

1

1

1

007200832C1

000377952R1

003108946R3

003072883R1

000751557R2

003108947R2

003110027R1

27

29

31

30

25

26

28

SEAT Relief Valve integrated

O’ RING

BALL Rider Non Return Valve

BALL 3/8” Relief Valve

RELIEF Valve Spring

RELIEF Valve Spring Housing

SHIMS Steel

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

003072912R1

000350084R2

000352026R2

000050993D01

53

34

33

32

35

REGULATING Valve Bore Assembly

Comprising of

BALL Flow Conrol Valve

RIDER Ball

SPRING Flow Control Valve Ball

SEAT Ball Valve

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

000704378R1 36 O’ RING 1 1 1 1

007201178A92 37 PISTON Regulating Cpte. Reduced Width 1 1 1 1 P/53/F11/25

007200882A91 37 PISTON Regulating Assembly 1 1 1 1

000385713R1

007201599B1

005557647R1

38

◆

38

RING Bearing - Indigenous

RING Bearing - Imported

1

1

1

1

1

1

1

1

007201180A1

005554906R1

000050992D01

005557646R1

39

39

40

41

GLIDE Ring - Indigenous

GLIDE Ring - Imported

PLUG Valve

O’ RING below glide ring

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

000751567R1

000379365R1

000444697

42

*

51

CIRCLIP (Internal)

O’ RING

PLUG NPTF

1

1

1

1

1

1

1

1

1

1

1

1

000051228D01 * ORIFICE 1 1 1 1



251


PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40 HP 60 HP

REG OIB REG OIB

REVISION / REMARKS

007200369C1

55

43

BORE Assembly Check Valve Comprising of

SPRING Check Valve Retainer 1 1 1 1 P/29/F03/54

000051157D01

000051155D01

003074227R2

003063495R1

003072883R1

000051182D01

44

45

46

47

48

49

RETAINER Check Valve

SLEEVE Check Valve Ball


BALL Rider Non Return Valve

BALL 3/8” Non Return Valve

SEAT Check Valve (40 & 60 HP)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

000051181D01 50 O’ RING (60 HP & 40 HP ) 1 1 1 1

007202286B91 * SEAL RING KIT -Regulating piston - Reduced Width 1 1 1 1 A/134/F05/23

000051300D01 * KIT 'O' Ring For 60 HP Hy-Tec Hydraulic - - 1 1

000051365D01 * O’ RING Kit For 40 HP Hy-tec Hydraulics 1 1 -


252

Lift Arms for VTU & Hy-Tec Hydraulics

1

2

3

4

5

6

8

7

9

10

11

13

15

14

12

16

17

18

19

7

8

20

9

2

6

5

4

3

1

PART NUMBER REF.

DESCRIPTION OF PART

QUANTITY

40 HP 60 HP

REG OIB REG OIB

000340340R1 1 BOLT 2 2 2 2

001082148R1 2 WASHER Spring Lock 2 2 2 2

000708922R2 3 PLATE Lift Arm Retaining 2 2 2 2

001127628R2

007201423B1

4

4

ARM Lift Forging

ARM Lift

2

2

2

2

2

2

2

2

001127798R92 5 SEAL Oil Rockshaft Hydraulics 2 2 2 2

003044372R1 6 WASHER Rockshaft 2 2 2 2

REVISION / REMARKS

A/250/F12/19

005555258R1

001121176R1

001231718R1

7

8

9

O’ RING Rockshaft

SPACER Lift Arm

BUSH Rockshaft

2

2

4

2

2

4

2

2

4

2

2

4

007202718C1 10 ROCKSHAFT Hydraulics 1 1 1 1 A/214/F10/15

007200412A2 11 ARM Rocker 1 1 1 1

001231563R1 12 BOLT Hydraulic Rocker Arm 1 1 1 1

005550074R1 13 CAM Rockshaft (Metallic) 1 1 1 1

007200413A1 14 ROD Connecting 1 1 1 1 P/27/F03/42

007200217B1 15 PIN Std.

1 1 1 1 P/27/F03/42

000103384

003046977R1

007200414A91

007201424B1

16

17

18

19

PIN Cotter

BUSH Connecting Rod

CHAIN Safety Complete.

PIN Lift Arm

1

1

1

2

1

1

1

2

1

1

1

2

1

1

1

2

P/27/F03/42

A/250/F12/19


253

Lift Arms for VTU & Hy-Tec Hydraulics

PART NUMBER REF.

DESCRIPTION OF PART

000720631R1 20 PIN Cotter

QUANTITY

40 HP 60 HP

REG OIB REG OIB

2 2 2 2

REVISION / REMARKS

254

Bell Crank Assembly

1

5

8

6

7

2

3

4

9

11

12

14

15

16

13

10

PART NUMBER

007201284A1

003073898

000124847

007201283A1

REF.

1

1

◆

2

DESCRIPTION OF PART

NUT

NUT Hex. 19.05 mm (Lock Nut)-595DI 14.9x28 Tyre -

TRUNION Top Link

QUANTITY

40 HP 60 HP

REG OIB REG OIB

2

1

2

-

1

2

2

1

2

2

1

000751508R2

000050934D01

000751506R4

2

3

4

TRUNION Top Link - 595DI 14.9x28 Tyre

SPACER Top Link Spindle

Spring Toplink Small (Increased ID)

-

1

1

-

1

1

1

1

1

1

1

1

REVISION / REMARKS

003040826R1 4 Spring Toplink Small - 595DI 14.9x28 Tyre 1 1

007201302A1 5 SEAT Spring Small 1 1 1 1

007201185A92 6 SEAL Oil Mud Block - 3 Lip 1 1 1 1 K/80/F11/20

005557971R91 7 OILSEAL Top Link Spindle - Doule lip 1 1 -

007201185A91

003064871R1

000751505R1

7

8

9

OILSEAL Top Link Spindle - OIB

SEAT Spring

SPRING Top Link (Big)

-

1

1

1

1

1

-

1

1

1

1

1

P/29/F03/54

P/29/F03/54

007201282A1

007200582C1

007202549B1

005557652R1

007200351B1

000109461

001121584R1

10

10

10

11

11

12

◆

SPINDLE Toplink with Collar 1

SPINDLE Toplink with Collar - 595DI 14.9x28 Tyre -

SPINDLE Toplink with Collar Induction Hardened

CRANK Top Link

-

1

CRANK Top Link ( 2 Hole Mounting )

LUBRICATOR

1

1

1

1

-

-

1

1

-

1

1

1

1

1

1

1

-

1

1

1

P/25/F03/32

P/28/F03/51


255

Bell Crank Assembly

PART NUMBER

001121062R2

000051028D01

005554106R1

001121792R1

000179814

003049370R1

003049369R1

REF.

13

13

14

15

16

*

*

DESCRIPTION OF PART

SHAFT Top Link Crank

SHAFT Top Link Crank - 595DI 14.9x28 Tyre

PLATE Top Link Crank Shaft Lock

WASHER Tab

BOLT

WASHER Plain

WASHER Plain

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1 1 1

-

1

2

2

-

1

2

2

1

1

2

2

1

1

2

2

A/R A/R A/R A/R

A/R A/R A/R A/R

REVISION / REMARKS

000022194R1

005557354R1

*

*

WASHER Plain

WASHER Plain

A/R A/R

A/R A/R

A/R A/R

A/R A/R

007200350B1 * RUBBER Bellow Top Link Spindle 1 1 1 1

007200350B3 * RUBBER Bellow Top Link Spindle 1 1 1 1 P/56/F11/50


256

Linkage Three Point for Hy-Tec Hydraulics

14

16/17

6

5

7

3

2

4

1

15

13a

13a

13c

13d

13e

13

9

10/11

12 9

8

PART NUMBER

007200630B91

007200835B1

007200838B1

007200837B11

007200836B1

007201714C11

007201940C91

003044339R92

000704178R21

000426899

REF.

1

2

3

4

5

1

1

1

2

3

DESCRIPTION OF PART

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1 1 1 LINK Top Complete - Universal

(275/475/575/595) Comprising of

EYEBOLT Top Link (Cat I)

LOCK PLATE - Top Link

TURNBUCKLE Top Link With Handle

EYEBOLT Top Link Cpte. (Cat II)

LINK Top Complete-CNRL-595 DI 14 9x28 Large Tyre

LINK Top Complete-CNSL/CNOL-595 DI 14.9x28 Large Tyre -

LINK Top Complete (235/245/255/265 DI) Comprising of 1

EYEBOLT Top Link (Cat I)

NUT

1

1

1

1

1

1

-

1

1

1

1

-

-

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

-

003044340R2

000704177R21

005557693R2

005557694R1

007200598C91

007200850C11

007202146B91

007201120B91

007201700C91

4

5

6

7

8

14

14

14

15

TURNBUCKLE Top Link With Handle

EYEBOLT Top Link (Cat II)

PIN TOPLINK CAT-1

PIN TOPLINK CAT-2

PIN Cotter Cpte. Implement

FIX Lift Rod Assy with Boll Joint - 255/265/275

LIFT Rod Fixed - Increased Length - 475/575/595

LIFT Rod RH Cpte. (Jug & Collar)-CNRL/CNOL

- 595 DI 14.9 x 28 Large Tyre

1

1

1

1

2

LIFT Rod LH Fixed Type - 595 DI 14.9 x 28 Large Tyre -

1

1

-

1

1

1

1

2

-

1

1

-

1

1

1

1

2

1

1

1

1 1

1

1

2

1

1

1

1

1

REVISION / REMARKS

P/38/F07/28

257


PART NUMBER REF.

DESCRIPTION OF PART

007202147B91

007200833B93

007201119B11

15

15

LIFT Rod RH Cpte. (TB TYPE) -255/265/275

LIFT Rod RH Cpte. (TB TYPE) - 475/575/595

EYE Bolt ASSY. - Lift Rod

000050751D99

000050752D99

007000039C11

007000040C11

007202666C91

007202667C91

007200543B91

007200664B91

007202583B91

007200387A91

007200583B91

007202770B1

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1 1 1

1

1

1

1

1

1

1

1

REVISION / REMARKS

9

9

9

9

9

9

9

9a

9a

9

9

9

LOWER LINK ASSY. & CHECK CHAIN ASSY.

LOWER Link LH Cpte. - 595 DI 14.9 x 28 Large Tyre -

LOWER Link RH Cpte. - 595 DI 14.9 x 28

Large Tyre

PLATE Lower Link Cpte. LH - 595 DI 14.9 x 28

Large Tyre

PLATE Lower Link Cpte. RH - 595 DI 14.9 x 28

Large Tyre

-

-

LOWER Link LH Cpte. - CNRL - 595 DI 14.9 x 28

Large Tyre

LOWER Link RH Cpte. - CNRL - 595 DI 14.9 x 28

Large Tyre

LOWER Link LH Cpte. - 595 NST

LOWER Link RH Cpte. - 595 NST

LOWER Link Cpte. - 235/245/255/265/275 DI

LOWER Link Cpte. - All Except 595

LOWER Link Cpte. - Reduced Width

- 235/245 DI/255 DI Yuvraj/265 DI/275DI

WASHER Lower Link - Reduced Width

- 235/245 DI/255 DI Yuvraj/265 DI/275DI

-

-

2

2

1

1

2

2

-

-

-

-

-

-

2

2

1

1

2

2

1 1

1 1

1 1

1 1

1 -

1

2

2

1

1

2

-

2

2

1

1

2

A/160/F07/08

A/160/F07/08

2 2 A/160/F07/08

007201412B91

007201413B91

007200562B91

007200563B91

003110841R2

000271606

000114610

007202582B1

007202769B92

007200405A91

007201949B91

007201458A91

005556384R1

005556377R1

005556376R1

005556379R1

005556380R1

*

12

*

13

13

10

11

10

11

13

13

13

13a

13b

13c

13d

13e

ATTACHMENT THREE POINT LINKAGE

PLATE Cpte. Drawbar Support LH 595 NST 1 1 1 1

PLATE Cpte. Drawbar Support RH 595 NST 1 1 1 1

PLATE Cpte. Drawbar Support LH All Except 595 1 1 1 1

PLATE Cpte. Drawbar Support RH All Except 595 1 1 1 1

PIN Lower Link 6 6 6 6

BOLT - Drawbar Plate Mounting 1 1 1 1

WASHER External Tooth Lock

CHECK Chain Assy - M16 Thread

CHECK Chain Assy - Reduced width

- 235/245 DI/255 DI Yuvraj/265 DI/275DI

1

2

2

1

2

2

1

2

2

1

2

2

CHECK Chain Assy - 595DI Turbo

CHECK Chain Assy - Potato Special - CNPT

CHECK Chain Assy - All - M20 Thread

NUT Nylon

LOCK Washer - LH

LOCK Washer - RH

SHACKLE Check Chain

PIN Standard Head

-

-

2

1

1

1

1

1

-

-

2

1

1

1

1

1

2

2

2

1

1

1

1

1

1

1

1

2

1

2

2

1

A/256/F12/51


258


PART NUMBER

007202116B1

007200461C11

007601841B91

007202115B1

007202627B1

007202115B1

007200462C11

007202116B1

007601842B91

007202626B1

REF.

16

16

16

16

16

17

17

17

17

17

DESCRIPTION OF PART

QUANTITY

40 HP 60 HP

REG OIB REG OIB

1 1 1 1 BRACKET Check Chain L.H.

BRACKET Check Chain L.H. CNOL/CNSL/CNRL

- 595 DI 14.9 x 28 Large Tyre -

BRACKET Check Chain L.H. - CNPT - Potato Special 1

BRACKET Check Chain LH Model All - Angle Type 1

BRACKET Check Chain LH - Small Hole

BRACKET Check Chain RH

1

1

BRACKET Check Chain RH CNOL/CNSL/CNRL

- 595 DI Large Tyre - 14.9x28

-

BRACKET Check Chain RH Model All - Angle Type 1

BRACKET Check Chain RH - CNPT - Potato Special 1

BRACKET Check Chain RH - Small Hole 1

-

1

1

1

1

-

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

000271560

000124589

001233150R1

000050620D02

000050591B02

005556928R1

000271560

000124589

005555898R1

007201424B1

003071482R1

17* BOLT Check Chain Mounting Bracket

17* NUT Check Chain Mounting Bracket

17* WASHER Check Chain Mounting Bracket

* CLIP Spring

*

*

*

*

*

*

*

CLIP Spring - 595 DI 14.9 x 28 Large Tyre

SPRING Top Link Hanger Combined with Seal

CHECK Chain Bracket Mounting Bolt

NUT for Check Chain Bracket Mounting

4

4

4

8

8

1

4

4

4

4

4

8

8

1

4

4

4

4

4

8

8

1

4

4

4

4

4

8

8

1

4

4

REVISION / REMARKS

A/122/F04/42 - A/160/F07/08

A/151/F06/28

A/122/F04/42 - A/160/F07/08

A/151/F06/28

WASHER Spring Lock 5/8” 4 4 4 4

PIN Lift Rod

- For Casting Lift Arm 2 2 2 2 A/250/F12/19

PIN Std - Pin Standard Headed Lift Rod 4 4 4 4

000050264D91

003044309R1

007000049C11

007000048C11

007200598C91

005556928R1

007000049C11

007200598C91

*

*

*

*

*

*

*

*

PIN Headed Lift Rod 595 DI 14.9 x 28 Large Tyre

PIN Std - 595 DI Turbo

HANGER Top Link 595 DI 14.9 x 28 Large Tyre -

BRACKET Top Link Hanger 595 DI 14.9 x 28 Large Tyre -

LYNCH Pin

4

1

2

SPRING Top Link Hanger 1

CHAIN Top Link Hanger 595 DI 14.9 x 28 Large Tyre 1

LYNCH Pin for Hanger Bracket 595 DI 14.9 x 28 Large Tyre 2

1

1

2

-

-

4

1

2

1

1

2

1

1

4

1

2

1

1

2

1

1

4

1

2

000051300D01

000051365D01

001127224R92

005558382R91

*

*

*

*

KITS

O’ Ring Cross Shaft 60HP

O’ Ring Cross Shaft 40HP

PACKAGE O’ Ring

GASKET Kit for Hydraulic

-

1

1

1

-

1

1

1

1

-

1

1

1

-

1

1


259

Three Point Linkages

48

6

24

27

5 2

23

4

25

1

29

PART NUMBER REF.

DESCRIPTION OF PART

007201940C91

007200367C1

007201946C11

007201943C11

007201944C11

005557693R1

005557694R1

005557693R1

003074763R1

007200598C91

34

000704207R4

34

003069069R3

34

000050684D99

34

003044309R1

34

005556373R1

007201107C1

007200461C11

1

2

4

5

5

6

6

6

*

*

8

9

*

23

24

24

25

LINK Assy. Upper

LOCK PLATE Top Link

TURN Buckle Cpte. Upper Link

EYE BOLT ASSY. Upper Link CAT II LH

EYE BOLT ASSY. Upper Link CAT I RH

PIN Top Link CAT I

PIN Top Link CAT II

PIN CPTE Top Link CAT I

RING Extension

LYNCH PIN ASSY.

SWIVEL Lift Rod

PIN HEADED LEV. GB

WASHER PLAIN

PIN Headed Lift Arm

LIFT ROD Upper Half LH

YOKE LH Lift Link

BRACKET RAC End Cpte. - LH


260

30

33

34

13

15

41

39

11

8

9

12

14

16

17

18

19

20

21

22

28

38

47

42

43

37 g e 44 b

45

46

26 f d c

QUANTITY

40HP 60HP

–

–

–

–

–

–

–

–

–

–

–

1

1

1

1

1

1

1

1

2

1

2 a

REVISION / REMARKS

UA/33/F05-22

UA/33/F05-22

UA/33/F05-22

UA/33/F05-22

UA/33/F05-22

UA/33/F05-22

AA/144/F06-15

ELIMINATED

OBSOLETE AA/119/F04-

OBSOLETE AA/119/F04–

–

1

2 OBSOLETE AA/119/F04-

OBSOLETE AA/119/F04–

–

3

1 OBSOLETE AA/119/F04-

–

–

1

1 AA/128/F05-14


34

PART NUMBER

007200462C11

000271560

REF.

26

DESCRIPTION OF PART

BRACKET RAC End Cpte. - RH

QUANTITY

40 HP 60 HP

REG OIB REG OIB

–

26* BOLT Check Chain Bracket Mtg. 595 DI 14.9 x 28 Large Tyre –

1

4

000124589 26* NUT Check Chain Bracket Mtg.

– 4

0005555989R1

000050751D99

000050752D99

007000039C11

595 DI 14.9 x 28 Large Tyre

26* WASHER Spring Lock Check Chain Bracket Mtg.

595 DI 14.9 x 28 Large Tyre

27

28

29

LINK ASSY. LOWER - LH - 595 DI

14.9 x 28 Large Tyre

LINK ASSY. LOWER - RH - 595 DI


PLATE Lower Link Complete - LH - 595 DI

–

–

–

–

4

1

1

1

000700040C11

000271606

000114610

003071482R2

007200280C2

007200281C1

007200282C1

007200359C1

007200432C1

007201177C1

000050264D99

000050591B02

30

33

*

34


PLATE Lower Link Complete - RH - 595 DI


BOLT 19.05 mm UNC - 595 DI


WASHER 19.05 mm Star Lock - 595 DI


PIN Headed Lift Rod - 595 DI


37

38

TUBE Stabilizer - 595 DI


EYEBOLT Link End - 595 DI


38

39

EYEBOLT RAC End - 595 DI


FORK LINK End - 595 DI


39a NUT M24 x 3 Nylock - 595 DI


39b WASHER M24 Machined - 595 DI

41


PIN Lift Rod - 595 DI

*


CLIP Spring - 595 DI

–

–

–

–

–

–

–

–

–

–

–

–

1

6

6

2

2

2

2

2

2

2

2

2

000050807D99

007200283C1

007200598C91

000050686D99

42

43

*

*


PIN Stabilizer Shorter - 595 DI


FORK RAC End - 595 DI


LYNCH PIN Assembly

WASHER Plain 13.10 X 24.00 X 2.0

–

–

–

–

–

2

2

8

REVISION / REMARKS

AA/128/F05-14

A/169/F07/37

OBSOLETE AA/119/F04-


261


5 2 4

6

1

45

46

24

23

48

25

29

30

33 34

28

37

42

43

47

26

41

39

38

PART NUMBER REF.

DESCRIPTION OF PART

005555989R1

007200422C1

000271724

000124589

007000067C11

007000068C11

007000087C11

001099817R1

000271558

005555981R1

007200598C91

007200491C1

005556439R1

005555990R1

000180123

001082360R2

007000048C11

007000049C11

007200598C91

007200850C11

072001700C91

*

*

*

*

*

*

*

*

*

*

*

*

48

*

*

*

*

45

46

47

WASHER G15.875 mm Spring Lock

SCREW G15.875 mm Hex.

BOLT G15.875-11 x 57.15 mm Hex.

NUT G15.875 mm UNC

BRACKET CPTE. Rear Tow-hook

TOW-HOOK CPTE. Rear

PIN CPTE. Trailer

WASHER Plain

SCREW G15.875 mm HEX.


LYNCH PIN Assembly

SCREW G19.05 mm X 43.18 mm

NUT G19.05 mm UNC

WASHER G19.05 mm SPRING

BOLT G7.938 mm UN262C - G28.575 mm


BRACKET Top Link Hanger

HANGER Top Link

LYNCH PIN Assembly

LIFT Rod Cpte - Fixed Type LH

ASSY. Lift Link Cpte. RH (Lug & Collar) Consists of


262

–

–

–

–

–

–

–

–

–

QUANTITY

40HP 60HP

–

–

8

4

8

1

6

10

1

1

1

1

1

1

2

1

1

6

2

–

6

1

1

1

2

1

–

–

2

6

–

1

REVISION / REMARKS

OBSOLETE AA/119/F04-34

AA/135/F05-27

AA/119/F04-34

UA/33/F05-22

PART NUMBER REF.

DESCRIPTION OF PART


QUANTITY

40HP 60HP

REVISION / REMARKS

BOX TYPE LEVELLING GEAR

PARTS ARE TO BE USED FOR OLD MODELS ONLY.


263

Levelling Gear Box & Lift Rod Assy - Old Tractor

6 1 3 9

7

10

11

5

2

3

1

6

23

18

11

8

13

14

15

16

17

22

21

20

19

18

11

4

000704207R4

003044309R1

000103409

000103408

005554145R91

003069056R96

001099902R93

003069069R2

003069057R5

003069062R3

000142506

001121576R1

001049461

001127040R92

000103905

003069066R2

000555698R1

005551028R2

003069065R1

001121459R92

001127908R92

PART NUMBER REF.

DESCRIPTION OF PART

1

2

14

15

16

17

18

*

11

12

13

19

4

4

◆

6

3

7

8

9

10

SWIVEL Lift Rod

PIN STD Headed

PIN Hair Clip

PIN Hair Clip

ROD Levelling With Telescopic Tube Comprising of

ROD Cpte. Levelling Comprising of

PIN

BOX Levelling Gear

CRANK Levelling Control

PIN

CLIP Spring Levelling Gear Box Lock

NIPPLE Grease

SET Of Gear & Pinion

KEY Woodruff

ROD Levelling

BEARING Disc Levelling Gear Box

LEVELLING Rod Bearing (Bush)

NUT Levelling Rod Bearing Lock

TUBE Telescopic Lift Rod W/Gr. Nipple (Reg.)

FORK Lift Rod Cpte. (For Tele. Lift Rod)



264

19

1

1

1

1

QUANTITY

40HP 60HP

1

1

1

1

1

1

1

1

REVISION / REMARKS

1

1

1

1

2

2

1

1

1

2

1

1

2

1

1

1

1

1

2

2

1

1

1

2

1

1

2

1

Levelling Gear Box & Lift Rod Assy - Old Tractor

PART NUMBER REF.

DESCRIPTION OF PART

003071482R2

000179875R1

000702631R1

005550262R92

001127642R92

001127641R2

000112740R92

000306969R3

000050365D99

000050366D99

000142506

000103408

20

21

22

23

*

39

12

18

9

14

*

*

PIN

WASHER Plain

PIN Hair Clip

FIX Lift Rod Assy with Boll joint

LIFT Rod Upper Half L.H. Comprising of

SHAFT L.H. Lift Rod Upper Half

SET of Gear & Pinion

STD. Head Pin

CRANK Levelling

O’RING

PIN Groove G 4.7625 mm x 19.05 mm

PIN Cotter

1

1

2

1

4

1

1

1

1

QUANTITY

40HP 60HP

2

2

2

2

2

2

1

1

2

1

4

1

1

1

1

REVISION / REMARKS


265

I I I I PRO

SUPPLEMENT ARY P ARTS

CA T AL O


Differential Lock

1

Differential

1

2

3

4

2

5

6

7

1

Part No

006507006B1

Ref.

1

Description of Part

SHAFT Differential Lock OIB

Differential Lock

Qty/

Tractor

1

Revision

No.

006507854B1

006506614B1

006507855B1

006506453B1

006506468B1

006506469B1

006506454B3

006506615B2

3

4

5

6

7

1

2

*

PIN Dowel for Bull Cage

PLATE Adaptor Bull Cage LH - OIB

GASKET Bull Cage to Brake Assembly

CAGE BULL LH - OIB

SHAFT Bull Pinion - LH

SHAFT Bull Pinion - RH

CAGE BULL RH - OIB

PLATE Adaptor Bull Cage RH - OIB

Differential

1

1

1

1

1

2

1

2

* Part Not Illustrated 3

Rear PTO Shaft & Operating Lever

2

1

3

4

5

6

Oil Immersed Brakes (Improved OIB)

4

1

3

2

7

6

5

8

9

8

22

23 14

12

11

13

10

21

20 19 18

17

16

15

4

24

Part No

006507707B91

006507421B91

001127792R92

000704392R4

000751115R92

000142508

Ref.

3

4

1

2

5

6

Rear PTO Shaft & Operating Lever

Description of Part

LEVER PTO Cpte Assembly

LEVER PTO Shifter Cpte

SEAL Oil PTO Shifter Bracket

BRACKET P.T.O. Shifter

SHIFTER Cpte PTO

PIN Groove

Qty/

Tractor

1

1

1

1

1

1

Revision

No.

Oil Immersed Brakes (Improved OIB)

006503432C1 1 BOLT Hex Headed Brake Mounting 12 A/229/F11/06

23

24

*

*

19

20

21

22

*

*

14

15

16

17

11

*

12

13

18

19

*

6

7

4

5

*

3

2

*

8

9

10

000123096

006507140B91

006507141B91

‡

006507781B1

006507792B1

006507790B1

006507789B1

006507784B1

006507788B1

006507786B1

‡

‡

006507787B1

006507776B91

‡

‡

006507785B1

‡

006507777B1

006507779B1

‡

‡

006507780B1

‡

‡

006507778B1

006507782B1

006507783B1

006507856B1

000020259E05

001082011R2

WASHER Plain

BRAKE Assy. Improved OIB - LH

BRAKE Assy. Improved OIB - RH

RING Steel

BOOT Rubber

PIN Split

WASHER Plain

NUT Hex Headed - Pull Rod

LEVER -Triangular Plate

BLOCK Trunion (Adjuster End)

PIN

BLOCK Trunion (Pull Rod End)

ACTUATING UNIT Assy. With Pull Rod

ROD Pull

LINK Plain

PIN

DISC Actuating

BALL Steel

SPRING Actuating Disc

FRICTION DISC

BRAKE HOUSING LH

BRAKE HOUSING RH

PLUG Brake Housing

CAP Adjuster

WASHER Adjuster Cap

PLUG Brake Housing

DISC Intermediate (Steel Plate)

BOLT M12 x 1.5

WASHER Copper for M12 Bolt

GASKET Brake Housing - Improved OIB

BOLT Flange Headed - Brake Mounting

WASHER Spring Lock - Brake Mounting Bolt

4

4

2

4

2

2

2

2

1

2

2

4

10

6

8

1

2

4

2

2

2

2

12

10

2

12

1

1

2

4

2

2


Foot Brake Pedal & Linkages

1

2

4

3

Foot Plate

1

6

Part No

006507463B91

006507573B91

006507462B91

006507658B1

Ref.

3

4

1

2

PEDAL Brake Cpte - RH

PEDAL Brake Cpte - LH

SHAFT Brake Pedal Cpte.

EYEBOLT Link Turnbuckle

Foot Brake Pedal & Linkages

Description of Part

Qty/

Tractor

1

2

1

1

Revision

No.

007605394B91 1 PLATE Foot Cpte - LH 1

Foot Plate

7

Foot Accelerator

Foot Clutch Pedal & Linkages

8

1

Part No

008000357B91

005557575R1

008000414B1

008000360B1

005557578R1

Ref.

*

*

*

*

*

Description of Part

Assembly Foot Control Cpte

BRACKET Foot Pedal Cross Shaft

LINK Foot Control Assembly

LEVER Foot Control Assembly

BRACKET-Foot Pedal Return Spring

Foot Accelerator

Qty/

Tractor

1

1

1

1

1

Revision

No.

008000556B93 1 BRACKET Clutch Pedal Mtg

Foot Clutch Pedal & Linkages

1


Hydraulics

1

2

10

Part No

007203825B91

007203976B1

005550753R1

Ref.

1

2

*

Description of Part

PIPE RH Brake to 4 way Connector

4 Way Connector

Nut Hex

Hydraulics

Qty/

Tractor

1

1

4

Revision

No.

* Part Not Illustrated

LOW COST OIB PARTS CATALOGUE.pmd

11 2/16/2009, 2:54 PM

11

User manual | Mahindra 595 DI Turbo Tractor Parts Catalogue 284 Pages

User manual | Mahindra 595 DI Turbo Tractor Parts Catalogue

ENGINE

235 DI ENGINE

245 DI ENGINE

CHASSIS

AND

SHEET METAL

TRANSMISSION

ELECTRICALS

HYDRAULICS

I I I I PRO

SUPPLEMENT ARY P ARTS

CA T AL O

Key Features

Frequently Answers and Questions

What is the engine type of the Mahindra 595 DI Turbo?

What is the transmission type of the Mahindra 595 DI Turbo?

What is the horsepower of the Mahindra 595 DI Turbo?

How many gears does the Mahindra 595 DI Turbo have?

What is the weight of the Mahindra 595 DI Turbo?

Related manuals

User manual | Mahindra 595 DI Turbo Tractor Parts Catalogue 284 Pages

User manual | Mahindra 595 DI Turbo Tractor Parts Catalogue

ENGINE

235 DI ENGINE

245 DI ENGINE

CHASSIS

AND

SHEET METAL

TRANSMISSION

ELECTRICALS

HYDRAULICS

I I I I PRO

SUPPLEMENT ARY P ARTS

CA T AL O

Key Features

Frequently Answers and Questions

What is the engine type of the Mahindra 595 DI Turbo?

What is the transmission type of the Mahindra 595 DI Turbo?

What is the horsepower of the Mahindra 595 DI Turbo?

How many gears does the Mahindra 595 DI Turbo have?

What is the weight of the Mahindra 595 DI Turbo?

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