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MODEL G0495X 8" JOINTER w/DIGITAL READOUT OWNER'S Manual Copyright © mARCH, 2008 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc. #BL10436 printed IN CHINA 4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT &AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION ELECTROCUTIONORDEATH 4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT 4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE 3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEADBASEDPAINTS s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES Table of Contents INTRODUCTION................................................ 2 Foreword......................................................... 2 Contact Info.................................................... 2 Functional Overview....................................... 2 Machine Data Sheet....................................... 3 Identification.................................................... 5 Control Panel & Digital Sensor Features........ 6 SECTION 5: ACCESSORIES.......................... 29 SECTION 1: SAFETY........................................ 7 Safety Instructions for Machinery................... 7 Additional Safety Instructions for Jointers...... 9 SECTION 7: SERVICE.................................... 32 Troubleshooting............................................ 32 Checking/Adjusting Table Parallelism.......... 34 Replacing Carbide Inserts............................ 37 Setting Infeed Table...................................... 38 Calibrating Infeed Table................................ 38 Calibrating Digital Sensor & Readout........... 39 Cutterhead Guard......................................... 39 Setting Fence Stops..................................... 40 V-Belt............................................................ 42 Pulley Alignment........................................... 43 Electrical Components.................................. 44 Wiring Diagram............................................. 45 Fence Parts Breakdown & List..................... 46 Base Parts Breakdown & List....................... 47 Table Parts Breakdown & List...................... 48 Stand Parts Breakdown & List...................... 49 Stand Parts List............................................ 50 Label Placement........................................... 50 SECTION 2: CIRCUIT REQUIREMENTS....... 10 220V Operation............................................. 10 SECTION 3: SETUP........................................ 11 Setup Safety................................................. 11 Items Needed for Setup................................ 11 Unpacking..................................................... 11 Inventory....................................................... 12 Clean Up....................................................... 13 Site Considerations....................................... 13 Moving & Placing Jointer.............................. 14 Mounting to Shop Floor................................ 14 Dust Collection.............................................. 15 Setting Outfeed Table Height....................... 15 Digital Readout Batteries.............................. 16 Test Run....................................................... 16 Recommended Adjustments......................... 17 SECTION 4: OPERATIONS............................ 18 Operation Safety........................................... 18 Basic Jointer Controls................................... 18 Digital Sensor & Readout............................. 20 Stock Inspection & Requirements................ 23 Squaring Stock............................................. 24 Surface Planing............................................ 25 Edge Jointing................................................ 26 Bevel Cutting................................................ 27 Rabbet Cutting.............................................. 28 SECTION 6: MAINTENANCE.......................... 31 Schedule....................................................... 31 Cleaning........................................................ 31 Unpainted Cast Iron...................................... 31 Lubrication.................................................... 31 WARRANTY AND RETURNS......................... 53 INTRODUCTION Foreword Functional Overview We are proud to offer the Model G0495X 8" Jointer w/Digital Readout. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. A jointer is mainly used to flatten the face or edge of a workpiece, which is required when properly "squaring up" a workpiece for later construction or joining multiple pieces with glue. A jointer can also cut bevels, rabbets, and other specialized cuts with various jigs or fixtures. The specifications, drawings, and photographs illustrated in this manual represent the Model G0495X when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the latest updates to this manual! Contact Info We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: [email protected] If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. /O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: [email protected] The primary components of the jointer are the infeed table, cutterhead, fence, and outfeed table. A typical cut on a jointer is made by firmly holding a workpiece against the infeed table and fence, then moving the workpiece over the cutterhead while using the fence as a guide. As the workpiece moves over the cutterhead, the inserts make many shallow cuts that "shave" off the workpiece surface. After moving over the cutterhead, the workpiece is supported by the outfeed table, which along with the fence, continue to guide the workpiece across a flat plane until it completely passes the cutterhead. Since only a small amount of the workpiece is removed during a jointer cut, most jointer cuts are repeated many times. The position of the infeed table relative to the outfeed table controls the cutting depth. If the infeed table is 1⁄ 16" lower than the outfeed table, then 1⁄ 16" of the workpiece will be removed by the cutterhead as the workpiece passes from the infeed table to the outfeed table. Since the workpiece is held firmly against the fence as it passes over the cutterhead, the fence controls the angle of the cut. The fence can be moved 45° in either direction and locked in place. The fence also features stops that allow it to be quickly set at 45°, 90°, and 135°. The outfeed table must be even with the inserts at their highest point of rotation to keep the freshly cut portion of the workpiece in the same plane as it was cut, which is what yields a flat workpiece. C -2- G0495X 8" Jointer w/Digital Readout Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0495X 8" X 84" JOINTER WITH EXCLUSIVE DIGITAL HEIGHT READOUT Product Dimensions: Weight.............................................................................................................................................................. 596 lbs. Length/Width/Height....................................................................................................................... 83 x 24-1/2 x 44 in. Foot Print (Length/Width)....................................................................................................................... 45-3/4 x 15 in. Shipping Dimensions: Type........................................................................................................................................................... Wood Crate Content............................................................................................................................................................ Machine Weight.............................................................................................................................................................. 750 lbs. Length/Width/Height................................................................................................................. 88-1/2 x 24-1/2 x 50 in. Electrical: Switch.......................................................................................................Magnetic with Thermal Overload Protection Switch Voltage...................................................................................................................................................... 220V Cord Length............................................................................................................................................................ 6 ft. Cord Gauge....................................................................................................................................................12 guage Recommended Breaker Size............................................................................................................................ 20 amp Plug.......................................................................................................................................................................... No Motors: Main Type......................................................................................................................tefc Capacitor Start Induction Horsepower.................................................................................................................................................3 HP Voltage........................................................................................................................................................220V Prewired......................................................................................................................................................220V Phase........................................................................................................................................................ Single Amps.............................................................................................................................................................15A Speed.................................................................................................................................................3450 RPM Cycle..........................................................................................................................................................60 Hz Number Of Speeds........................................................................................................................................... 1 Power Transfer ............................................................................................................................... V-Belt Drive Bearings........................................................................................................Shielded and Permanently Sealed Main Specifications: Fence Information Fence Length............................................................................................................................................. 38 in. Fence Width........................................................................................................................................... 1-1/2 in. Fence Height..........................................................................................................................................4-3/4 in. Fence Stops........................................................................................................................ 45, 90 and 135 deg. Cutting Capacities Bevel Jointing...................................................................................................................... Left & Right 45 deg. Maximum Width of Cut................................................................................................................................. 8 in. Maximum Depth of Cut..............................................................................................................................1/8 in. Maximum Rabbiting Depth........................................................................................................................ 1/2 in. Number of Cuts Per Minute.......................................................................................................................28000 Model G0495X The information contained herein is deemed accurate as of 5/13/2008 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. 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G0495X identification. A. B. C. D. E. F. G. H. Outfeed Table Fence Rabbeting Extension Cutterhead Guard Fence Tilt Handle Control Panel with Digital Readout Depth Scale Infeed Table I. J. K. L. M. N. O. P. Fence Adjustment Wheel Fence Lock Tilt Lock Digital Sensor Infeed Depth Stops Infeed Handwheel Outfeed Handwheel Outfeed Depth Stops G0495X 8" Jointer w/Digital Readout -5- Control Panel & Digital Sensor Features B C A H D E F G Figure 2. Control panel and digital readout features. A. POWER Light B. STOP Button C. START Button D. OFF/ON Button E. IN/MM Button F. M Button G. ZERO Button H.Digital Display O I J K N M L Figure 3. Infeed table digital sensor and controls. I. J. K. L. M. N. 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JOINTER KICKBACK. "Kickback" is when the workpiece is thrown off the jointer table by the force of the cutterhead. A kickback may quickly pull your hand into the cutterhead or cause injury from the thrown workpiece. If you do not understand what kickback is, or how it occurs, DO NOT operate this machine. 2. CUTTERHEAD ALIGNMENT. Keep the top edge of the outfeed table aligned with the cutterhead insert at top dead center (TDC) to reduce the risk of kickback and personal injuries. 3. push blocks. In the event of a kickback, a push block typically takes the damage from the cutterhead instead of the operator's hands. Use push blocks whenever possible. Never pass your hands directly over the cutterhead without a push block. 4. WORKPIECE SUPPORT. Supporting the workpiece adequately at all times while cutting is crucial for making safe cuts and avoiding injury. Never attempt to make a cut with an unstable workpiece. 6. Maximum cutting depth. The maximum cutting depth for one pass is 1⁄8". To minimize kickback, never attempt any single cut deeper than this! 7. Jointing with the grain. Jointing against the grain or jointing end grain is dangerous and could produce chatter or excessive chip out. Always joint with the grain. 8. KEEPING GUARDS IN PLACE. With the exception of rabbeting, all operations must be performed with the cutterhead guard in place. After rabbeting, the guard must be installed to reduce the risk of serious injury. 9. PROPER CUTTING. When cutting, always keep the workpiece moving toward the outfeed table until the workpiece has passed completely over the cutterhead. To reduce the risk of kickback, never back the work toward the infeed table. 5. Kickback zone. The "kickback zone" is the path directly through the end of the infeed table. Never stand or allow others to stand in this area during operation. 10. USING GOOD STOCK. Jointing safety begins with your lumber. Inspect your stock carefully before you feed it over the cutterhead. Never joint a board that has loose knots, nails, or staples. If you have any doubts about the stability or structural integrity of your stock, DO NOT joint it! Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. G0495X 8" Jointer w/Digital Readout -9- SECTION 2: CIRCUIT REQUIREMENTS 220V Operation Power Connection Device The type of plug required to connect your machine to power depends on the type of service you currently have or plan to install. We recommend using the plug shown in Figure 4. Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician! Full Load Amperage Draw This machine draws the following amps under maximum load: Amp Draw............................................... 15 Amps Power Supply Circuit Requirements You MUST connect your machine to a grounded circuit that is rated for the amperage given below. Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician. Figure 4. NEMA 6-20 plug and receptacle. Extension Cords Using extension cords may reduce the life of the motor. Instead, place the machine near a power source. If you must use an extension cord: •Use at least a 12 gauge cord that does not exceed 50 feet in length! •The extension cord must also have a ground wire and plug pin. • A qualified electrician MUST size cords over 50 feet long to prevent motor damage. Minimum Circuit Size.............................. 20 Amps -10- G0495X 8" Jointer w/Digital Readout SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items. Items Needed for Setup The following items are needed to complete the setup process, but are not included with your machine: Description Qty •Safety Glasses (for each person)................ 1 •Straightedge 4' (or longer)........................... 1 •Dust Collection System............................... 1 • 4" Dust Hose (length as needed)................ 1 • 4" Hose Clamp............................................ 1 • Forklift, Hoist, or Boom Crane..................... 1 •Lifting Straps (1000 lb. Capacity Min.)........ 2 Unpacking Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover the machine is damaged, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condition of your shipment, inventory the contents. G0495X 8" Jointer w/Digital Readout -11- Inventory B The following is a description of the main components shipped with your machine. Lay the components out to inventory them. C E Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Box 1: (Figure 5 & 6) Qty A.. Jointer Assembly (not shown)..................... 1 B.. Hex Wrench 3mm........................................ 1 C.. Hex Wrench 4mm........................................ 1 D..Hex Wrench 5mm........................................ 1 E..Hex Wrench 6mm........................................ 1 F.. Hex Wrench 8mm........................................ 1 G.. Open End Wrench 12/14mm....................... 1 H.. Open End Wrench 14/17mm....................... 1 I.. Phillips Head Screwdriver........................... 1 J..Push Blocks................................................. 2 K.. T-Handle Driver .......................................... 1 L..Torx Bit T-25................................................ 1 M..Inserts 15 x 15 x 2.5.................................... 5 N.. Flat Head Torx Screws #10-32.................. 10 O.. AAA Batteries (not shown).......................... 2 G D J H F I Figure 5. Tools inventory. K L M N Figure 6. Spiral cutterhead hardware. If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. SUFFOCATION HAZARD! Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children and animals. -12- G0495X 8" Jointer w/Digital Readout Clean Up The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser shown in Figure 7. For thorough cleaning, some parts must be removed. For optimum performance from your machine, clean all moving parts or sliding contact surfaces. Avoid chlorine-based solvents, such as acetone or brake parts cleaner that may damage painted surfaces. Always follow the manufacturer’s instructions when using any type of cleaning product. Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. DO NOT use these products to clean the machinery. Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Placement Location Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 8 for the minimum working clearances. -( ')&$' Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area. G2544—Solvent Cleaner & Degreaser A great product for removing the waxy shipping grease from your machine during clean up. Figure 8. Minimum working clearances. Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. Figure 7. Cleaner/degreaser available from Grizzly. G0495X 8" Jointer w/Digital Readout -13- Moving & Placing Jointer The Model G0495X is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the crate. The Model G0495X requires the use of lifting equipment such as a forklift, engine hoist, or boom crane. DO NOT try to lift the machine by hand. To lift the jointer: 1.Unbolt the jointer from the pallet. 2. Wrap lifting straps around the lifting rods, as shown in Figure 9. Mounting to Shop Floor Although not required, we recommend that you mount your new machine to the floor for increased stability and vibration dampening. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. If you bolt your machine to the floor, it is necessary to level your machine with a precision level. Bolting to Concrete Floors Lag shield anchors with lag bolts (Figure 10) and anchor studs are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application. NOTICE Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine. Anchor Stud Lifting Rods Figure 9. Model G0495X supported evenly by two lifting straps. 3. With lifting straps positioned evenly, lift the jointer off of the pallet and place it in the desired location. -14- Lag Shield Anchor & Lag Bolt Figure 10. Typical fasteners for mounting to concrete floors. G0495X 8" Jointer w/Digital Readout Dust Collection DO NOT operate the Model G0495X without an adequate dust collection system. This jointer creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book. Setting Outfeed Table Height The outfeed table height MUST be level with the carbide inserts when they are at top-dead-center. If the outfeed table is set too low, the workpiece will be tapered from front to back. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback. To set the outfeed table height: 1. DISCONNECT JOINTER FROM POWER! 2. Move the cutterhead guard out of the way or remove it, and remove the V-belt guard. 3. Place a straightedge on the outfeed table so it extends over the cutterhead and rotate the cutterhead pulley until one of the carbide inserts is at top-dead-center (TDC), as shown in Figure 12. To connect the machine to a dust collector: 1. Fit a 4" dust hose that is connected to a dust collector over the dust port, as shown in Figure 11, and secure in place with a hose clamp. Ide9ZVY 8ZciZg Figure 12. Cutterhead insert at top-dead-center. 4. When correctly set, the carbide insert will just touch the straightedge when the insert is at its highest point of rotation (Figure 13). 7diidb9ZVY 8ZciZg HigV^\]iZY\Z Figure 11. Dust hose attached to dust port. Dji[ZZY >c[ZZY 2.Tug the hose to make sure it does not come off. Note: A tight fit is necessary for proper performance. G0495X 8" Jointer w/Digital Readout Figure 13. Using a straightedge to align outfeed table height with insert at TDC. -15- —If your outfeed table is correctly set, no adjustments are necessary. Bracket Battery Holder Thumb Knob —If the insert lifts the straightedge off the table or the table is below the straightedge, loosen the outfeed table lock and outfeed table positive stop bolts and jam nuts (Figure 1, Page 5) and adjust the outfeed table height with the handwheel until the straightedge just touches a insert at its highest point of rotation. Tip: Some advanced woodworkers have found that they can virtually eliminate snipe by setting the outfeed table in the following manner: Repeat Steps 1-4 using a freshly exposed insert. Then lower the outfeed table slightly so the insert lifts the straightedge off the table. Place a ruler next to the straightedge and rotate the cutterhead, watching how far the carbide insert pulls the straightedge. Adjust the outfeed table and recheck until the straightedge only moves 5⁄32". 5.Lock the outfeed table, lock the outfeed table positive stop bolts, and reinstall the cutterhead guard (Page 39) and V-belt guards. Digital Readout Batteries You must install two AAA batteries into the control panel for the digital readout to function. To install the AAA batteries in the control panel: 1.Unscrew the thumb knob on the rear door on the back of the control panel, loosen the Phillips head screw, then swing the door open. -16- Phillips Head Screw Access Door Figure 14. Rear access door on control panel (cutaway view for clarity). 2. Open the battery holder cover, install the included batteries, then close the cover. Note: It may help to loosen the screws on the front of the panel securing the digital readout bracket to open the battery cover. 3. Close the rear access door, tighten the Phillips head screw, then install the thumb knob. Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly and 2) the stop button safety feature works correctly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 32. If you cannot find a remedy, contact our Tech Support at (570) 546-9663 for assistance. G0495X 8" Jointer w/Digital Readout 6.Press the STOP button to stop the machine. Before starting the jointer, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death! To test run the machine: 1.Make sure you understand the safety instructions at the beginning of the manual and that the machine is setup properly. 2.Make sure all tools and objects used during setup are cleared away from the machine. 3. Connect the machine to the power source. The power light will illuminate. —If the light does not illuminate, check the power connection. 4.Push the STOP button in, then twist it clockwise so it pops out. When the STOP button pops out, the switch is reset and ready for operation (see Figure 15). 47)34 7. WITHOUT resetting the switch, press the START button. The machine should not start. —If the machine does not start, the STOP button safety feature is working correctly. The test run is complete. —If the machine does start (with the STOP button pushed in), immediately disconnect power to the machine. The STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine. Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE. 34/0"UTTON Figure 15. Resetting the STOP button. 5. Verify that the machine is operating correctly by pushing the START button. —When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. —Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. G0495X 8" Jointer w/Digital Readout Factory adjustments that should be verified: 1. Table Parallelism (Page 34). 2.Infeed Table Calibration (Page 38). 3.Digital Sensor and Readout Calibration (Page 39). 4. Fence Stop Settings (Page 40). 5. Verify V-Belt Tension Adjustment (Page 42). -17- SECTION 4: OPERATIONS Operation Safety Basic Jointer Controls To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. This section covers the basic controls used during routine operations. Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. POWER Light: Indicates machine is correctly plugged into the power source. START Button: Starts motor only if the STOP button is popped out. STOP Button: Disables the START button. Enable the START button by twisting the STOP button until it pops out. STOP Button POWER Light Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk. START Button Figure 16. START/STOP button locations. NOTICE If you have never used this type of machine or equipment before, We strongly recommend that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -18- G0495X 8" Jointer w/Digital Readout Table Movement: To move the infeed or outfeed tables, loosen the table locks (Figure 17), move the tables with the infeed or outfeed handwheels (Figure 16), then tighten the table locks. Outfeed Handwheel Infeed Handwheel Fence Tilting: The tilt lock (Figure 19) secures the fence at any position in the available range. The stop block locks the fence for 90° cuts. Two positive stops stop the fence at 45° inward and 45° outward for common bevel cuts. Even when the fence is resting against the positive stops, the tilt lock must be tightened before cutting. Also, the stop block must be disengaged for 45° outward bevel cuts. 45° Inward Stop Outfeed Table Lock Infeed Table Lock Figure 17. Table control locations. Fence Movement: The fence has a lock that keeps it in position (Figure 18). To move the fence, loosen the lock and turn the fence adjustment wheel to slide the fence where needed, then retighten the lock. 90° Stop Stop Block Tilt Lock 45° Outward Stop Figure 19. Tilt lock and stop block locations. Adjustment Wheel Fence Lock Figure 18. Fence lock location. G0495X 8" Jointer w/Digital Readout -19- Digital Sensor & Readout The digital readout is used in conjunction with the digital sensor to display the selected cutting depth. Before using the digital sensor and readout, verify calibration on the infeed table (Page 38), digital sensor, and digital readout (Page 39). Make sure the digital sensor is turned ON before using the digital readout, otherwise the readout will not work. Below is a summary of the features on the rear digital sensor (Figure 20) and digital readout on the control panel (Figure 25, Page 25). Digital Sensor For example, to use ABS and incremental modes: 1. Press the ZERO button in ABS mode, then move the infeed table down until the display reads 0.125" (the max cut allowed). 2.Press the ABS button to toggle to INC mode, press the ZERO button to set the arbitrary zero point, then move the infeed table up -0.010". 3.Press the ABS button to toggle back to ABS mode. The screen displays 0.115", the total depth of cut relative to the absolute zero point set in Step 1. MM/IN: Toggles between inch and metric display units. SET: Recalls a stored numerical value. ON/OFF/ZERO HOLD TOL ABS mm/in 1.Move the infeed table to the desired depth of cut. In ABS mode press ZERO, then press SET. On the screen SET will blink and "+" will appear (Figure 21). SET Figure 20. Digital sensor. ON/OFF/ZERO: Turns digital sensor ON or OFF when pressed for five seconds. Push for two seconds to reset the sensor to 0.000. HOLD: Freezes the digital display at the current value. ABS: Toggles between absolute and incremental values. Absolute mode shows the total depth of cut in relation to an absolute zero point. Incremental mode shows how much the table has moved up or down relative to an arbitrarily chosen zero point. To select incremental mode, press the ABS button, INC is displayed. To return to absolute mode, press the ABS button, INC disappears. -20- For example, to set the preset to 00.063": -2 7)8 Figure 21. Initial SET mode screen. 2. While holding SET, move the cursor to the fourth digit, then release the SET button when the desired digit blinks. 3.Press SET six times to increase the value to 6. 4.Hold SET to move the cursor to the fifth digit, release the SET button, then press it three times to change the value to 3, as shown in Figure 22. G0495X 8" Jointer w/Digital Readout -2 7)8 Figure 22. Set value entered. 5. Hold SET down until "SET" blinks on the display, then press SET again to set the value. The preset value can be set positive (+) or negative (–). When the "+" flashes, press SET to toggle between "–" and "+". TOL: Use to set the tolerance limits. In ABS mode, first set the reference dimension, then set the upper and lower tolerance values. While setting the tolerance limits, you will not be able to use the sensor to measure depth of cut. The upper tolerance limit value must be greater than the lower limit value, otherwise an error code (E-01) will appear. If this happens, press ZERO to return to ABS mode. For example, to set the reference dimension at 00.063", upper tolerance at 00.125", and lower tolerance at 00.000": 3. Hold the TOL button down and move the cursor right three digits until the digit flashes, then press TOL once to increase the value to 00.100". 4.Hold TOL down to move the cursor right one digit until it flashes, then press TOL twice to change that digit to 2 so the value reads +00.120". 5.Repeat Step 4 in a similar manner to change the next digit to 5 so the display value is now +00.125". 6.Hold the TOL button down and move the cursor until SET flashes, then press TOL again. SET flashes and is displayed, indicating the lower limit mode, as shown in Figure 24. -2 7)8 Figure 24. Setting lower limit. 7. To select a lower limit value of +00.000", hold the TOL button down and move the cursor to SET, then press TOL again. The tolerances are set. 1. Follow the instructions for setting the reference dimension to 00.063" on Page 20, then enter ABS mode. 8.Raise and lower the infeed table to verify the tolerance settings. 2.Press the TOL button. SET flashes and is displayed, indicating the upper limit mode setting, as shown in Figure 23. —If the infeed table is raised or lowered between 00.125" and 00.000", OK displays on the screen. —If the infeed table is lowered below 00.125" the appears. -2 7)8 Figure 23. Setting upper limit. G0495X 8" Jointer w/Digital Readout —If the infeed table is raised above 00.000" the appears with a "–". 9. To change the tolerance limits, repeat Steps 2-7. 10.To exit TOL mode, briefly press the TOL button until all TOL mode icons disappear and only the preset value 00.063" appears. -21- Digital Readout To use the digital readout: M 1. Make sure the two included AAA batteries are installed in the control panel (refer to Page 16, for installation instructions). 2.Turn the digital sensor ON, then turn ON the digital readout. OFF/ON in/mm ZERO Figure 25. Digital readout. OFF/ON: Turns digital display ON or OFF. Note: If the rear sensor is not turned ON first, the front digital readout will display an error code. 3. Raise or lower the infeed table to the desired cutting depth. The digital readout displays the table height measured by the rear sensor. IN/MM: Toggles between inch and metric measurements. 4.Press the ZERO button to reset the digital readout. This new zero point is only shown on the front display. M: Toggles display between the relative value on the digital readout and the value displayed on the rear sensor. 5. Adjust the table height to the new cutting depth. ZERO: Push to reset the display to 0.000. -22- 6.Press the M button to switch the digital readout back to display the rear digital sensor cutting depth. This will delete the zero point set in Step 3. G0495X 8" Jointer w/Digital Readout Stock Inspection & Requirements • Only process natural wood fiber through your jointer. Never joint MDF, particle board, plywood, laminates, drywall, metal, stone, tile, glass, plastic or other synthetically made materials. Here are some rules to follow when choosing and jointing stock: • Scrape all glue off of boards before jointing. • DO NOT joint or surface plane stock that contains large or loose knots. Injury to the operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation. • • DO NOT joint or surface plane against the grain direction. Cutting against the grain increases the likelihood of stock kickback, as well as tear-out on the workpiece. Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects, which if they hit the inserts and are drawn into the dust collector, may cause a fire hazard. The particles may also damage the inserts. Wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface. • Jointing and surface planing with the grain produces a better finish and is safer for the operator. Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock (Figure 26). • Make sure all stock is sufficiently dried before jointing. Wood with a moisture content over 20% will cause unnecessary wear on the inserts and poor cutting results. Excess moisture can also hasten rust and corrosion. Note: If the grain changes direction along the edge of the board, decrease the cutting depth and make additional passes. • Make sure your workpiece exceeds the minimum dimension requirements (Figure 27) before edge jointing or surface planing, or it may break or kick back during the operation! #/22%#4 12" Min. 12" Min. 7ITH'RAIN ⁄2" Min. 1 1" Min. ).#/22%#4 ⁄2" Min. 1 !GAINST'RAIN 1" Min. Figure 27. Minimum dimensions for edge jointing and surface planing (jointer). Figure 26. Correct and incorrect grain alignment with cutterhead. G0495X 8" Jointer w/Digital Readout -23- Squaring Stock 3. Edge Joint on the Jointer—The concave edge of the workpiece is jointed flat with the jointer. Squaring stock involves four steps performed in the order below: 1. Surface Plane on the Jointer—The concave face of the workpiece is surface planed flat with the jointer. 4. Rip Cut on a Table Saw—The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off. 2. Surface Plane on a Thickness Planer—The opposite face of the workpiece is surface planed flat with a thickness planer. Previously Jointed Edge Previously Surface Planed Face -24- G0495X 8" Jointer w/Digital Readout Surface Planing The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 28 & 29). This is a necessary step when preparing a workpiece to be run through a planer when squaring stock. NOTICE If you are not experienced with a jointer, set the depth of cut to 0", and practice feeding the workpiece across the tables as described. This procedure will better prepare you for the actual operation. To surface plane on the jointer: 1.Read and understand SECTION 1: SAFETY, beginning on Page 7. 2.Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 23. 3.Set the cutting depth for your operation. (We suggest 1⁄32" for surface planing, using a more shallow depth for hard wood species or for wide stock.) 4.Make sure your fence is set to 90˚. 5.If your workpiece is cupped (warped), place it so the concave side is face down on the surface of the infeed table. 6.Start the jointer. Failure to use push blocks when surface planing may result in cutterhead contact, which will cause serious personal injury. Always use push blocks to protect your hands when surface planing on the jointer. Figure 28. Typical surface planing operation. 7. With a push block in each hand, press the workpiece against the table and fence with firm pressure, and feed the workpiece over the cutterhead. Figure 29. Illustration of surface planing results. G0495X 8" Jointer w/Digital Readout Note: If your leading hand (with push block) gets within 4" of the cutterhead, lift it up and over the cutterhead, and place the push block on the portion of the workpiece that is on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! 8.Repeat Step 7 until the entire surface is flat. -25- Edge Jointing The purpose of edge jointing is to produce a finished, flat-edged surface (see Figures 30 & 31) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. NOTICE If you are not experienced with a jointer, set the depth of cut to 0", and practice feeding the workpiece across the tables as described below. This procedure will better prepare you for the actual operation. To edge joint on the jointer: 1.Read and understand SECTION 1: SAFETY, beginning on Page 7. 2.Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 23. 3.Set the cutting depth for your operation. (We suggest between 1⁄16" and 1⁄8" for edge jointing, using a more shallow depth for hard wood species or for wide stock.) 4.Make sure the fence is set to 90˚. 5.If your workpiece is cupped (warped), place it so the concave edge is face down on the surface of the infeed table. 6.Start the jointer. 7. With a push block in your leading hand, press the workpiece against the table and fence with firm pressure. Use your trailing hand to guide the workpiece through the cut, and feed the workpiece over the cutterhead. Figure 30. Typical edge jointing operation. Note: If your leading hand gets within 4" of the cutterhead, lift it up and over the cutterhead, and place it on the portion of the workpiece that is over the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! 8.Repeat Step 7 until the entire edge is flat. Figure 31. Illustration of edge jointing results. -26- G0495X 8" Jointer w/Digital Readout Bevel Cutting The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 32 & 33). The Model G0495X has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situation requires a different angle, the fence can be locked anywhere between these angles. NOTICE If you are not experienced with a jointer, set the depth of cut to zero, and practice feeding the workpiece across the tables as described below. This procedure will better prepare you for the actual operation. To bevel cut on the jointer: 1.Read and understand SECTION 1: SAFETY, beginning on Page 7. 2.Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 23. 3.Set the cutting depth for your operation. (We suggest between 1⁄16" and 1⁄8" for bevel cutting, using a more shallow depth for hard wood species or for wide stock.) 4.Make sure your fence is set to the angle of your desired cut. 5.If your workpiece is cupped (warped), place it so the concave edge is face down on the surface of the infeed table. 6.Start the jointer. 7. With a push block in your leading hand (Figure 32), press the workpiece against the table and fence with firm pressure, and feed the workpiece over the cutterhead. Figure 32. Typical bevel cutting operation, fence stop at 45˚ outward. Note: If your leading hand gets within 4" of the cutterhead, lift it up and over the cutterhead, and place the push block on the portion of the workpiece that is on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! 8.Repeat Step 7 until the angled cut is satisfactory to your needs. Figure 33. Illustration of bevel cutting results. G0495X 8" Jointer w/Digital Readout -27- Rabbet Cutting The purpose of rabbet cutting is to remove a section of the workpiece edge (see Figures 34 & 35). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock. NOTICE If you are not experienced with a jointer, set the depth of cut to 0", and practice feeding the workpiece across the tables as described below. This procedure will better prepare you for the actual operation. To rabbet cut on the jointer: 1.Read and understand Section 1: Safety, beginning on Page 7. 2.Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 23. 3.Set the cutting depth for your operation. (We suggest between 1⁄16" and 1⁄8" for rabbet cutting. 4.Remove the cutterhead guard. 5.Make sure your fence is moved forward, so the amount of infeed/outfeed table exposed is the same as the size of your rabbet. Also, make sure your fence is set to 90˚. 6.Start the jointer. 7. With a push block in each hand, press the workpiece against the table and fence with firm pressure, and feed the workpiece over the cutterhead. Figure 34. Typical rabbet cutting operation. Note: If your leading hand gets within 4" of the cutterhead, lift it up and over the cutterhead, and place the push block on the portion of the workpiece that is on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! 8.Repeat Step 7 until the your rabbet is cut to depth. Figure 35. Illustration of rabbet cutting effects and a few sample joints. -28- When the cutterhead guard is removed, attempting any other cut besides a rabbet directly exposes the operator to the moving cutterhead. Always replace the cutterhead guard after rabbet cutting! G0495X 8" Jointer w/Digital Readout ACCESSORIES SECTION 5: ACCESSORIES H9815—Power Twist ® V-Belt - 1 ⁄ 2" x 48" Smooth running with less vibration and noise than solid belts. The Power Twist ® V-belt can be customized in minutes to any size—just add or remove sections to fit your needs. Size: 1⁄2" x 48"; replaces all "A" sized V-belts. Requires two Power Twist ® V-belts to replace the stock V-belt on the Model G0495X. H8029—5 Piece Safety Kit This kit has four essential jigs. Includes two push blocks, push stick, featherboard and combination saw and router gauge. Featherboard fits 3 ⁄ 8" x 3 ⁄4" miter slots. Made of high visibility yellow plastic. Figure 38. H8029 5 Piece Safety Kit. Figure 36. H9815 Power Twist® V-Belt. H9893—10 pk. Carbide Inserts 15x15x2.5mm G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray G9643—8" Precision Straightedge G9644—12" Precision Straightedge H2675—16" Precision Straightedge These grade 00 heavy-duty stainless steel straightedges are manufactured to DIN874 standards for professional results in set-up and inspection work. Figure 39. Straightedges. Figure 37. Recommended products for protecting unpainted cast iron/steel parts on machinery. G0495X 8" Jointer w/Digital Readout -29- T20514—Small Half-Mask Respirator T20515—Medium Half-Mask Respirator T20516—Large Half-Mask Respirator T20511—Pre-Filter P100 T20539—Cartridge Filter 2PK P100 T20541—Cartridge Filter 2PK P100 & O Vapor Wood and other types of dust can cause severe respiratory damage. If you work around dust everyday, a half-mask respirator can greatly reduce your risk. Compatible with safety glasses! T20501—Face Shield, 4" Crown, Clear T20502—Face Shield, 7" Crown, Clear T20448—Economy Clear Safety Glasses T20452—"Kirova" Anti-Relective Glasses T20456—"Dakura" Clear Safety Glasses H0736—Shop Fox® Safety Glasses These glasses meet ANSI Z87.1-2003 specifications. Buy extras for visitors or employees. You can't be too careful with shop safety! T20448 T20452 T20501 Figure 40. Half-mask respirator with disposable cartridge filters. G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper Required for jointing, planing, or sanding to critical tolerances. These traditional dial calipers are accurate to 0.001" and can measure outside surfaces, inside surfaces, and heights/depths. Features stainless steel, shock resistant construction and a dust proof display. An absolute treat for the perfectionist! T20456 H0736 Figure 42. Our most popular eye protection. H6175—Power Respirator H6892—3M Pre-Filter, 10-Pack H6893—Filter Cartridge, 10-Pack, P100 Say goodbye to foggy safety glasses and labored breathing, this battery powered respirator supplies a constant breeze of fresh air all day long. Comes with its own plastic case for clean, sealed storage. Finally, a respirator you can look forward to wearing—at an affordable price! Figure 41. Grizzly® Dial Calipers. Figure 43. H6175 Power Respirator. -30- G0495X 8" Jointer w/Digital Readout SECTION 6: MAINTENANCE Unpainted Cast Iron Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Vacuum all dust on and around the machine. • Wipe down tables and all other unpainted cast iron with a metal protectant. • Worn or damaged wires. • Any other unsafe condition. Monthly Check: • V-belt tension, damage, or wear. • Clean/vacuum dust build up. •Replace batteries in control panel and digital sensor as needed. Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces. Keep tables rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield ® T-9 (see Section 5: Accessories on Page 29 for more details). Lubrication Since all bearings on the G0495X are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them. Below is a list of components that require periodic lubrication. Be careful not to over-lubricate these components. Large amounts of lubricant will attract sawdust, causing the metal components to gum up and bind. Fence: Place one or two drops of light machine oil on the fence pivot points (Figure 44) as needed. Cleaning Cleaning the Model G0495X is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning. Figure 44. Fence lubrication locations. Gears: Use a small brush to apply multi-purpose grease to the worm gear shafts and gears (Parts 96, 82 and 83) indicated on Page 47. G0495X 8" Jointer w/Digital Readout -31- SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Machine does not 1.Emergency stop push-button is engaged/ start or a breaker faulty. trips. 2. Wiring is open/has high resistance. 3.Motor START button or STOP switch is at fault. 4. Fuse has blown. 5.Power supply switched OFF or is at fault. Possible Solution 1.Rotate clockwise slightly until it pops out/replace it. 2. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary. 3.Replace faulty START OR STOP switch. 4. Correct short/replace fuse on control panel. 5.Ensure power supply is switched on; ensure power supply has the correct voltage. 6.Test/replace if faulty. 6.Start capacitor is at fault. 7.Turn cut-out dial to increase working amps and 7.Thermal overload relay has tripped. push the reset pin. Replace if tripped multiple times. Reduce workload on machine or test and replace motor. If motor is OK, replace relay. 8.Ensure circuit size is suitable for this machine; 8. Wall fuse/circuit breaker is blown/tripped. correct for short. Reset/replace fuse or breaker. 9. Contactor not getting energized/has burnt 9.Test for power on all legs and contactor operation. Replace unit if faulty. contacts. 10.Test/repair/replace. 10.Motor is at fault. 1.Decrease feed rate/cutting speed. Machine stalls or is 1. Feed rate/cutting speed too fast for task. underpowered. 2. Workpiece material is not suitable for this 2.Only cut wood products; make sure moisture content is below 20% and there are no foreign materials in machine. the workpiece. 3.Replace bad belt, align pulleys, and re-tension. 3. Belt slipping. 4. Correct motor wiring connections. 4.Motor connection is wired incorrectly. 5.Test by rotating shaft; rotational grinding/loose shaft 5.Motor bearings are at fault. requires bearing replacement. 6. Contactor not getting energized or has poor 6.Test for power on all legs and contactor operation. Replace if faulty. contacts. 7. Clean off motor, let cool, and reduce workload. 7.Motor has overheated. 8.Test/repair/replace. 8.Motor is at fault. Machine has 1.Motor or component is loose. vibration or noisy operation. 2.Inserts are at fault. 3. V-belt worn or loose. 4.Pulley is loose. 5.Motor mount loose/broken. -32- 1.Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid. 2.Rotate or replace inserts causing problem. 3.Inspect/replace belt with a new one (refer to Page 42). 4.Realign/replace shaft, pulley, setscrew, and key as required. 5.Tighten/replace. G0495X 8" Jointer w/Digital Readout Symptom Possible Cause Possible Solution Machine has 6.Machine is incorrectly mounted or sits 6.Tighten/replace anchor studs in floor; relocate/shim vibration or noisy machine. unevenly. operation. 7.Replace dented fan cover; replace loose/damaged 7.Motor fan is rubbing on fan cover. fan. 8.Test by rotating shaft; rotational grinding/loose shaft 8.Motor bearings are at fault. requires bearing replacement. 9.Replace bearing(s)/realign cutterhead. 9. Cutterhead bearings at fault. Table Symptom Possible Cause Possible Solution Tables are hard to 1.Table lock is engaged or partially engaged. adjust. 2.Table stops blocking movement. 1. Completely loosen the table lock. 2.Loosen/reset table positive stops. Cutting Symptom Possible Cause Excessive snipe 1.Outfeed table is set too low. (gouge in the end of the board that is 2.Operator pushing down on uneven with the rest workpiece. of the cut). Workpiece stops in 1.Outfeed table is set too high. the middle of the cut. Possible Solution end 1. Align outfeed table with cutterhead insert at top dead center (Page 15). of 2.Reduce/eliminate downward pressure on that end of workpiece. 1. Align outfeed table with cutterhead insert at top dead center (Page 15). Chipping. 1. Knots or conflicting grain direction in wood. 1.Inspect workpiece for knots and grain (Page 23); only use clean stock. 2.Rotate insert to expose sharp edge; replace insert 2.Nicked or chipped insert. (Page 37). 3.Slow down the feed rate. 3. Feeding workpiece too fast. 4.Take a smaller depth of cut. (Always reduce cutting 4.Taking too deep of a cut. depth when surface planing or working with hard woods.) Fuzzy Grain. 1. Wood may have high moisture content or 1. Check moisture content and allow to dry if moisture is too high. surface wetness. 2.Replace inserts (Page 37). 2.Dull inserts. Long lines or ridges 1.Nicked or chipped insert. that run along the length of the board 1.Rotate insert to expose sharp edge; replace insert (Page 37). Uneven insert 1. Feeding workpiece too fast. marks, wav y surface, chatter marks across board face. 1.Slow down the feed rate. Board edge is 1. Board not held with even pressure on infeed 1.Hold board with even pressure as it moves over the concave or convex cutterhead. and outfeed table during cut. after jointing. 2.Take partial cuts to remove the extreme high spots 2. Board started too uneven. before doing a full pass. 3. Board has excessive bow or twist along its 3.Surface plane one face so there is a good surface to position against the fence. length. 4.It may take 3 to 5 passes to achieve a perfect edge, 4.Insufficient number of passes. depending on the starting condition of the board and the depth of cut. G0495X 8" Jointer w/Digital Readout -33- Checking/Adjusting Table Parallelism If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur. Tools Needed Qty Straightedge....................................................... 1 Wrench or Socket 12mm . ................................. 1 Wrench or Socket 32mm.................................... 1 Adjustable Wrench 10"....................................... 1 Hex Wrench 4mm............................................... 1 Duct Tape........................................................... 1 Electrical Parts Cleaner...................................... 1 5.Place the straightedge on the outfeed table so it hangs over the cutterhead, then lower the outfeed table until the straightedge just touches the cutterhead body, as shown in Figure 46 (rotate the cutterhead if necessary). HigV^\]iZY\Z Dji[ZZYIVWaZ Figure 46. Adjusting outfeed table even with cutterhead body. Checking Outfeed Table 1.DISCONNECT JOINTER FROM POWER! 2.Put on leather gloves. 3.Remove the cutterhead guard and the fence. 4.Loosen the outfeed table lock located at the front of the machine, then loosen the jam nuts and positive stop bolts located under the outfeed table (see Figure 45). 6.Place the straightedge in the positions shown in Figure 47. In each position, the straightedge should touch the cutterhead body and sit flat on the outfeed table. 7aVX`A^cZhGZegZhZci HigV^\]iZY\ZEdh^i^dch ;gdbDkZg]ZVYK^Zl Stop Bolts Jam Nut Jam Nut Figure 47. Straightedge positions for verifying if outfeed table is parallel with cutterhead. Figure 45. Outfeed table positive stop bolts. —If the straightedge touches the cutterhead and sits flat across the outfeed table in each position, then the outfeed table is already parallel with the cutterhead. Check the infeed table to make sure that it is parallel with the outfeed table. —If the straightedge does not touch the cutterhead and sit flat on the outfeed table in any of the positions, then the outfeed table is not parallel with the cutterhead. Correct the outfeed table parallelism, then correct the infeed table parallelism. -34- G0495X 8" Jointer w/Digital Readout Checking Infeed Table 1. Follow all the steps for checking the outfeed table parallelism to first make sure that the outfeed table is parallel with the cutterhead. 7aVX`A^cZhGZegZhZci HigV^\]iZY\ZEdh^i^dch [gdbDkZg]ZVYK^Zl 2.Raise the outfeed table higher than the cutterhead. 3.Loosen the infeed table jam nuts and positive stop bolts shown in Figure 48. Stop Bolts Jam Nut Jam Nut Figure 48. Infeed table positive stop bolts. 4.Place the straightedge halfway across the infeed table and halfway over the outfeed table, and adjust the infeed table even with the outfeed table, as shown in Figure 49. HigV^\]iZY\Z Dji[ZZYIVWaZ Figure 50. Straightedge positions for checking infeed/outfeed table parallelism. —If the straightedge sits flat against both the infeed and outfeed table in each of the positions, then the tables are parallel. Set both table heights (Pages 15 & 38) and replace the cutterhead guard. —If the straightedge does not sit flat against both the infeed and outfeed table in any of the positions, then follow the Adjusting Table Parallelism instructions. Adjusting Table Parallelism For safe and proper cutting results, the tables must be parallel to the cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine. >c[ZZYIVWaZ Due to the complex nature of this task, we recommend that you double check the current table positions to make sure that they really need to be adjusted before starting. Figure 49. Infeed and outfeed tables set evenly. The tables have four eccentric bushings under each corner that allow the tables to be adjusted parallel. These eccentric bushings are locked in place by set screws and adjust when rotated. 5.Place the straightedge in the positions shown in Figure 50. In each position, the straightedge should sit flat against both the outfeed table and the infeed table. The correct order for adjusting the table parallelism is to first adjust the outfeed table parallel with the cutterhead to within 0.010"-0.012", then adjust the infeed table parallel with the outfeed table. When setting the outfeed table, all measurements must be made from the cutterhead body—not the inserts. G0495X 8" Jointer w/Digital Readout -35- IMPORTANT: The steps below are intended to be performed in succession with the steps involved in checking the outfeed table. Do not continue until you have followed those steps. To adjust the table parallelism: 1. Place the straightedge on the outfeed table so it hangs over the cutterhead, then lower the outfeed table until the straightedge just touches the cutterhead body, as shown in Figure 46 (rotate the cutterhead if necessary). Figure 52. Front eccentric bushings. 2.Remove the screw cover (Figure 51) covering each set screw on the outfeed table. Note: It may help to clean the screw covers with electrical parts cleaner. Push duct tape firmly against the cover, then pull straight up. Set Screw (Out of View) Figure 53. Rear eccentric bushings. 5.Tighten the set screws and replace the screw covers on the outfeed table. Screw Cover Figure 51. Screw cover and set screw location. 3. Loosen each set screw (Figure 51) two turns. 4.Place the straightedge in one of the positions shown in Figure 47, and adjust the table by turning the eccentric bushings (Figures 52 & 53) as needed with an adjustable wrench so that the straightedge touches the cutterhead while lying flat across the outfeed table. Repeat this step with each of the remaining straightedge positions as many times as necessary until the outfeed table is parallel with the cutterhead to within 0.010"-0.012". -36- Note: Setting the outfeed table parallel to the cutterhead within 0.010"-0.012" will produce high quality results. Going lower than this number will produce minimal gain. 6. Remove each of the four screw covers on the infeed table, and loosen the set screws underneath. 7.Place the straightedge halfway across the infeed table and halfway over the outfeed table, then adjust the infeed table even with the outfeed table, as shown in Figure 49. HigV^\]iZY\Z Dji[ZZYIVWaZ >c[ZZYIVWaZ Figure 54. Infeed and outfeed tables adjusted even. G0495X 8" Jointer w/Digital Readout 8.Place the straightedge in one of the positions shown in Figure 50, and adjust the eccentric bushings under the infeed table so the straightedge lies flat against both tables. Repeat this step with each of the remaining straightedge positions as many times as necessary until the infeed table is parallel with the outfeed table. In addition, each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the insert should be replaced. 9. Tighten the set screws and replace the covers on the infeed table. 1. Disconnect JOINTER from power! 10.Set the outfeed table height (refer to Setting Outfeed Table on Page 15). 11.Reinstall the cutterhead guard and fence. Replacing Carbide Inserts To rotate or change a carbide insert: 2. Remove any sawdust from the head of the carbide insert Torx screw. 3. Remove the Torx screw and carbide insert. 4. Clean all dust and dirt off the insert and the cutterhead pocket from which the insert was removed, and replace the insert so a fresh, sharp edge is facing outward. Tools Needed: Qty T-Handle Wrench w/T-25 Torx Bit...................... 1 The cutterhead is equipped with 36 indexable carbide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it 90˚ to reveal a fresh cutting edge (Figure 55). Reference Dot Note: Proper cleaning is critical to achieving a smooth finish. Dirt or dust trapped between the insert and cutterhead will slightly raise the insert, and make noticeable marks on your workpieces the next time you cut. 5.Lubricate the Torx screw threads with a light machine oil, wipe the excess oil off the threads, and torque the Torx screw to 48-50 inch/pounds. Note: Excess oil may squeeze between the insert and cutterhead or in the screw hole, thereby lifting the insert or screw slightly and affecting workpiece finishes. Figure 55. Insert rotating sequence. G0495X 8" Jointer w/Digital Readout -37- Setting Infeed Table The infeed table on the Model G0495X has positive stop bolts that, when properly set up, allow the operator to quickly adjust the infeed table between finish/final cuts and shaping/heavy cuts. We recommend setting the minimum depth of cut to 1⁄ 32" and the maximum depth of cut to 1⁄ 8" for most operations. DO NOT exceed 1 ⁄ 8" cut per pass on this machine or the risk of kickback and serious injury will be greatly increased! Each positive stop bolt (Figure 56) controls the top or bottom range of the table movement. The jam nuts lock the positive stop bolts in position so they won't move during operation. Top Height Jam Nut Bottom Height Calibrating Infeed Table The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct. Tools Needed Qty Straightedge....................................................... 1 Wrench 12mm.................................................... 1 To calibrate the depth scale: 1.Set the outfeed table height as described in Setting Outfeed Table Height on Page 15. 2. Move the cutterhead guard out of the way. 3. Place a straightedge across the infeed and outfeed tables. 4. Adjust the infeed table until it is level with the outfeed table, as illustrated in Figure 57. HigV^\]iZY\Z Jam Nut Dji[ZZY Figure 56. Infeed table positive stop bolts. >c[ZZY Figure 57. Infeed table adjusted even with outfeed table. 5. Follow instructions on Page 39 to calibrate the digital sensor and readout so both display 0.000. -38- G0495X 8" Jointer w/Digital Readout Calibrating Digital Sensor & Readout The digital readout on the control panel displays the depth of cut using the sensor located on the back of the jointer. The sensor requires a 1.5V type 357/303 silver oxide button cell battery and the display requires two AAA batteries. The 1.5 V battery is preinstalled at the factory but the AAA battery must be installed (refer to Page 16, for installation instructions). To conserve the batteries, turn the displays OFF when not in use. To calibrate the sensor and display: 1. Follow Steps 1-5 on Page 38 for calibrating the infeed table. Cutterhead Guard The cutterhead guard comes pre-installed for shipping, but it may need to be adjusted if the guard does not quickly snap back against the fence when pulled out and let go. To adjust the cutterhead guard: 1. Loosen the shaft lock (Figure 60) and remove the cutterhead guard. 2. Wind the tang on the torsion spring clockwise a quarter turn, and slide the guard shaft into the casting so the spring tang points toward the main table but does not overlap it, as shown in Figure 60. Torsion Spring Tang 2.Turn ON the rear sensor, then turn ON the front digital readout. 3.Press the ZERO buttons on the sensor and front display, as shown in Figures 58 & 59. ZERO Button Shaft Lock Figure 60. Guard mounted with spring tang in the correct position for proper return tension. 3.Test the guard by pulling it back and letting go. Figure 58. Sensor zero button. ZERO Button —The guard should quickly snap back over the cutterhead without dragging across the table. If it does, tighten the shaft lock. —If the guard drags across the table, raise it until it won't drag, then tighten the shaft lock. —If the guard does not snap back, remove it and repeat Steps 1 & 2, increasing the spring tension as needed. Figure 59. Digital readout zero button. G0495X 8" Jointer w/Digital Readout -39- Setting Fence Stops 3. Using a 45˚ square, adjust the fence to the 45˚ inward position, as shown in Figure 62. The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚). Tools Needed Qty 45° Square......................................................... 1 90° Square......................................................... 1 Sliding Bevel....................................................... 1 Wrench 12mm.................................................... 1 Wrench 24mm.................................................... 1 Phillips Screwdriver............................................ 1 To set the 45˚ inward fence stop: 1. Remove the fence assembly from the jointer, remove the Phillips head screws from the plate shown in Figure 61 under the fence carriage. The plate must be removed to access the adjustment nuts. Figure 62. Example of adjusting fence 45˚ inward. 4. Loosen the jam nut shown in Figure 63. Shaft Bracket Screws Fence Stop Nut Plate Adjustment Nuts Figure 61. Removing plate to access inward fence stop. Jam Nut Figure 63. 45˚ inward fence stop jam nut. 5. Adjust the 45˚ inward fence stop nut until it makes contact with the back of the shaft bracket. 6. Retighten the jam nut loosened in Step 4. 2. Reinstall the fence assembly on the jointer. -40- 7. Remove the fence assembly, reinstall the plate with the screws removed in Step 1, then reinstall the fence assembly. G0495X 8" Jointer w/Digital Readout To set the 90˚ fence stop: To set the 45˚ outward fence stop: 1.Using a 90˚ square, adjust the fence to the 90˚ position, as shown in Figure 64. 1.Using a sliding bevel adjusted to 135˚, adjust the fence to the 135˚ (45˚ outward) position, as shown in Figure 66. Figure 64. Adjusting fence to 90˚. 2. Flip the 90˚ stop block into the position shown in Figure 65. Figure 66. Adjusting fence 45˚ outward. 2.Loosen the jam nut on the 45˚ outward fence stop bolt (Figure 67). Fence Stop Bolt Fence Stop Bolt Stop Block Jam Nut Jam Nut Figure 65. 90˚ stop block engaged. 3. Loosen the jam nut on the 90˚ fence stop bolt (Figure 65). 4. Adjust the 90˚ fence stop bolt until it makes contact with the 90˚ stop block. Figure 67. 45˚ outward fence stop jam nut. 3. Adjust the 45˚ outward fence stop bolt until it makes contact with the back of the fence. 4.Retighten the jam nut loosened in Step 2. 5. Retighten the jam nut loosened in Step 3. G0495X 8" Jointer w/Digital Readout -41- V-Belt V-belt removal and replacement involves removing the V-belt, rolling it off of the pulleys, replacing it with a new belt, then retensioning it. Consider replacing the stock belt with a Power Twist V-belt (see Page 29, Figure 36) to reduce vibration and noise, and increase belt lifespan. 5. Lower the motor and adjust the V-belt tension with the tension rod fasteners so there is approximately 1/2" deflection when the belt is pushed with moderate pressure, as shown in Figure 69. EjaaZn 9Z[aZXi^dc To adjust/replace the V-belt: 1.DISCONNECT JOINTER FROM POWER! 1 ⁄ 2"­ 2.Remove the rear access panel and V-belt guard. 3.Using a 17mm wrench, loosen the fasteners on the tension rod shown in Figure 68. Tension Rod EjaaZn Figure 69. Checking V-belt tension. 6.Replace the rear access panel and the V-belt guard. Fasteners Figure 68. Fasteners needed to be loosened for V-belt replacement. 4. Lift the motor up, slide the V-belt off of the motor and cutterhead pulleys, and replace it with a new one. -42- G0495X 8" Jointer w/Digital Readout Pulley Alignment Pulley alignment is another important factor in power transmission and belt life. The pulleys should be parallel to each other and in the same plane (coplaner) for optimum performance. Cutterhead Pulley !LIGNMENT Each pulley can be adjusted by loosening the motor mount fasteners, sliding the motor in or out, and retightening the fasteners to lock the motor pulley in place. Tools Needed: Qty Wrench or Socket 17mm.................................... 1 To align the pulleys: 1.DISCONNECT JOINTER FROM POWER! 2.Remove the rear access cover, V-belt guard and the fence assembly. Motor Pulley Figure 71. Pulleys aligned. —If the pulleys are aligned, go to Step 8. —If the pulleys are NOT aligned, perform Steps 4–8. 4.Loosen the motor mount fasteners shown in Figure 72. 3.Place a straightedge against both pulleys (Figure 70) and check to make sure that they are aligned and that the V-belt is straight up and down (see Figure 71). Fasteners Straightedge Figure 72. Motor mount fasteners. 5.Shift the motor horizontally as needed to align the motor pulley with the cutterhead pulley. Figure 70. Checking belt alignment. 6.Tighten the motor mount fasteners. The V-belt should be parallel and aligned as shown in Figure 71. 7.Reinstall the fence assembly, rear access panel, and V-belt guard. G0495X 8" Jointer w/Digital Readout -43- Electrical Components Figure 73. Control panel wiring. Figure 74. Capacitor wiring. Figure 75. Magnetic switch wiring. -44- G0495X 8" Jointer w/Digital Readout Wiring Diagram Ground Hot 8DCIGDAE6C:Ak^ZlZY[gdbWZ]^cY G <gdjcY M& 220 VAC Hot See Figure 73 '' M' EDL:G &( '& 6-20 Plug (As Recommended) &) &) HI6GI HIDE &( '& '' 9><>I6A G:69DJI '6667ViiZg^Zh H:CHDG & &#*K! (*,$(%( 7ViiZgn 6 &$A& ($A' *$A( &( CD&* )$I' +$I( See Figure 75 &) 6' G6"(% 6BE &$' ($) *$+ G:H:I '$I& D;; B6<C:I>8 HL>I8= <gdjcY CD&+ H9: B6"&- &- '+ The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box. '' .+ .- .* See Figure 74 ''%K BDIDG <gdjcY HiVgi 8VeVX^idg *%%B;9 &'*K68 Gjc 8VeVX^idg )%B;9 (%%K68 Figure 76. Junction box wiring. G0495X 8" Jointer w/Digital Readout -45- Fence Parts Breakdown & List (* )' )& )% (. (- (, (+ () (+ '+ (% (& (' (( '. '- ', '+ '* +. &* & &+ ' &** ( ) * &* &. ( &- + &(. ') &) ', '( &, , - '' &(. . &*, &*+ &% && &' '& &( '% REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 HANDWHEEL SET SCREW 1/4-20 X 3/8 EXT RETAINING RING 15MM ROLL PIN 4 X 25 GEAR SHAFT FENCE BRACKET PLATE FLAT WASHER 6MM CAP SCREW 1/4-20 X 3/8 TABLE BRACKET FLAT HD SCR M5-.8 X 12 BAR FLAT WASHER 6MM LOCKING HANDLE ASSEMBLY SPECIAL WASHER FENCE LOCK NUT ROLL PIN 4 X 12 STOP BLOCK SPECIAL BOLT 5/16-18 X 3/8 CAP SCREW 3/8-16 X 1-1/4 FLAT WASHER 10MM FENCE HINGE SPECIAL BOLT HEX NUT 1/2-20 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 69 139 155 156 157 HEX BOLT 5/16-18 X 1-1/4 HEX NUT 5/16-18 SPECIAL BOLT HEX NUT 3/8-16 HEX BOLT 5/16-18 X 1-3/4 CAP SCREW 1/4-20 X 1 BRACKET HANDLE SHAFT PIVOT NUT COLLAR HEX NUT 5/16-18 ROD HEX NUT 7/16-14 STOP TAB ADAPTER ADAPTER SCREW FENCE FENCE ADJUSTMENT WHEEL HANDLE BOLT TILT LOCK KEY 9.5 x 9.5 x 268 ROLL PIN 4 x 14 -46- P0495X001 PSS03 PR05M PRP56M P0495X005 P0495X006 P0495X007 PW03M PSB17 P0495X010 PFH05M P0495X012 PW03M P0495X014 P0495X015 P0495X016 PRP18M P0495X018 P0495X019 PSB19 PW04M P0495X022 P0495X023 PN01 PB12 PN02 P0495X027 PN08 PB22 PSB06 P0495X031 P0495X032 P0495X033 P0495X034 P0495X035 PN02 P0495X037 PN19 P0495X039 P0495X040 P0495X041 P0495X042 P0495X069 P0495X139 P0495X155 P0495X156 PRP19M G0495X 8" Jointer w/Digital Readout &' &+ &+ &+ &' Base Parts Breakdown & List .( .' &*. &*6 &+&+-") &*, &*+ &+% &+) &+-"&% &+-". &+-"&) ,) &*&)( &+-". &+-", &+-"(,, ,, &+, &++ &+-"+ ,* ,,- &+-") ) &+-. &+-"&% -. &+. &+( -, --, -- , &+-"* .% .% ,. ,. &,% -% -% '+ '+ &,( *( *( *. -& -& .&,' &&* &+-"' &+-"&( -' .- -' -( &,) -( -. 7 &,& &+-"&* -. &(& .% .% .& .& ( ( &+-"&& 6 .+ -) .+ &'( &+-"&' --- .* .* .) .) '+ '+ ( ( &)% &)% -. -. &)* &)* &%% .( &%% .% .% &*) '+ &*) '+ .' -, -, &%% ) ) &%% &)) &*) &*) &*&)) -. -. .% -( ( .% -( &*) &%% ( .+ .+ -' -'.* .* -& -& *( *( .) .) -% -% ( ( &)% &)% .( .' .& .( .' .& REF PART # DESCRIPTION REF PART # DESCRIPTION 3 4 26 53 77 78 79 80 81 82 83 87 88 89 90 91 92 93 94 95 96 98 PR05M PRP56M PN02 PR16M P0495X077 P0495X078 P0495X079 PR66M P6000 P0495X082 P0495X083 PB22 PB03 PB58 PW04M P0495X091 P0495X092 P0495X093 P6002 PK06M P0495X096 P0495X098 EXT RETAINING RING 15MM ROLL PIN 4 X 25 HEX NUT 5/16-18 EXT RETAINING RING 9MM KNOB GUARD COVER DOUBLE-END STUD INT RETAINING RING 25MM BALL BEARING 6000ZZ PINION GEAR SHAFT HEX BOLT 5/16-18 X 1-3/4 HEX BOLT 5/16-18 X 1 HEX BOLT 3/8-16 X 2 FLAT WASHER 10MM LIFTING ROD LOCKING NUT HANDWHEEL ASSEMBLY BALL BEARING 6002ZZ KEY 5 X 5 X 10 SPIRAL GEAR SHAFT BASE 100 140 144 145 154 158 168 168-2 168-3 168-4 168-5 168-6 168-7 168-8 168-9 168-10 168-11 168-12 168-13 168-14 168-15 185 PW02M P0495X140 P0495X144 P0495X145 PS18 P0495X158 P0495X168 P0495X168-2 P0495X168-3 PSB03M PS50M PS05M P606 P0495X168-8 PW02M PW07M PSB07 PW01M P0495X168-13 P0495X168-14 P0495X168-15 PSB52M FLAT WASHER 5MM BUSHING RIGHT DUST PLATE LEFT DUST PLATE PHLP HD SCR 10-24 X 1/4 POINTER SENSOR ASSEMBLY CORD DIGITAL SENSOR W/SLIDING SHAFT CAP SCREW M5-.8 X 8 PHLP HD SCR M3-.5 X 12 PHLP HD SCR M5-.8 X 8 BALL BEARING 606 BUSHING FLAT WASHER 5MM FLAT WASHER 3MM CAP SCREW 5/16-18 X 3/4 FLAT WASHER 8MM PLATE COVER BATTERY 1.5V SILVER OXIDE 357/303 CAP SCREW M8-1.25 X 10 G0495X 8" Jointer w/Digital Readout -47- Table Parts Breakdown & List ,+ ), )( )) ,+ ), )( )) )+ )) +' +- +* ,% )) +- ++ +( +) )*", )*"+ +, &-% )*"- )*". &-& &', &,. &-) . +- ++ )- +* &-+ &-( &,* &,+ &,, &,- )*"&% )*"* )*"& )*"' )*"( )*") ). *% *& *' *( *) )- ** *+ *, *- +( +- &(( )* ,' -) ,+ )( )) ), . )) )) )) +- ++ +' +* +, +& +- ++ +* ,& +) REF PART # DESCRIPTION REF PART # DESCRIPTION 9 43 44 45 45-1 45-10 45-2 45-3 45-4 45-5 45-6 45-7 45-8 45-9 46 47 48 49 50 51 52 53 54 55 56 57 CAP SCREW 1/4-20 X 3/8 SET SCREW 5/16-18 X 3/8 ECCENTRIC BUSHING SP CUTTERHEAD ASSEMBLY SPIRAL CUTTERHEAD BALL BEARING 6203ZZ CARBIDE INSERTS 15 X 15 X 2.5 FLAT HD TORX SCR #10-32 X 1/2 LEFT BEARING SUPPORT BLOCK BALL BEARING 6203ZZ KEY 5 X 5 X 30 RIGHT BEARING SUPPORT BLOCK SET SCREW M4-.7 X 10 CUTTERHEAD PULLEY REAR TABLE BUSHING CHIPBREAKER BLADE GUARD ROLL PIN 6 X 20 SHAFT ROLL PIN 5 X 28 EXT RETAINING RING 9MM TORSION SPRING FENCE LINK FLAT WASHER 10MM HEX BOLT 3/8-16 X 1-1/4 58 61 62 63 64 65 66 67 68 70 71 72 76 84 127 133 175 176 177 178 179 180 181 183 184 186 CUTTERHEAD GUARD LOCK HANDLE FRONT TABLE SHAFT SHAFT BRACKET SET SCREW 5/16-18 X 1/2 ROD SHAFT ROD BRACKET CAP SCREW 1/4-20 X 3/4 LEFT ELEVATE BRACKET RIGHT ELEVATE BRACKET SENSOR MOUNT BLOCK SCREW COVER CAP SCREW 5/16-18 X 3/4 CAP SCREW 5/16-18 X 1-3/4 PUSH BLOCK HEX WRENCH 3MM HEX WRENCH 4MM HEX WRENCH 5MM HEX WRENCH 6MM HEX WRENCH 8MM WRENCH 12 X 14 WRENCH 14 X 17 TORX BIT T-25 PHILLIPS SCREWDRIVER #1 T-HANDLE DRIVER -48- PSB17 PSS02 P0495X044 P0495X045 P0495X045-1 P6203 H9893 P0495X045-3 P0495X045-4 P6203 PK12M P0495X045-7 PSS23M P0495X045-9 P0495X046 P0495X047 P0495X048 P0495X049 PRP07M P0495X051 PRP27M PR16M P0495X054 P0495X055 PW04M PB24 P0495X058 P0495X061 P0495X062 P0495X063 P0495X064 PSS08 P0495X066 P0495X067 PSB05 P0495X070 P0495X071 P0495X072 P0495X076 PSB07 PSB25 P0495X133 PAW03M PAW04M PAW05M PAW06M PAW08M PWR1214 PRR1417 P0495X183 P0495X184 P0495X186 G0495X 8" Jointer w/Digital Readout Stand Parts Breakdown & List &%'"& &%'"' &%'"( &%'"* &%'") &%'"+ &%'", &%'"- &%'". &%'"&& &%& &%' &%) '& '& &%) &%* &%+ &%, '* &&& - &*& &*% &). &&+ &%( ' &%( &&% &+' &),"& &%'"&% '+ &%, &%. &+( &+& &&. &*' &), ' &)' &'% &&, &%- &&- &)& &&* &*( &%% &%% .. &'& &'' .. &'*"' &'*") &'*"* &'*"& &'*"( - &)- &') &&) &&* &-' &'* &&( &'+ &&' .% -* +% &-' &)+ -+ &'- &'*", &'*"+ REF PART # DESCRIPTION REF PART # DESCRIPTION 2 8 21 25 26 60 85 86 87 90 99 100 101 102 PSS03 PW03M PW04M PB12 PN02 P0495X060 P0495X085 PSB04M PB22 PW04M PSB03M PW02M PVA52 P0495X102 SET SCREW 1/4-20 X 3/8 FLAT WASHER 6MM FLAT WASHER 10MM HEX BOLT 5/16-18 X 1-1/4 HEX NUT 5/16-18 SWITCH PLATE CAP CAP SCREW M6-1 X 10 HEX BOLT 5/16-18 X 1-3/4 FLAT WASHER 10MM CAP SCREW M5-.8 X 8 FLAT WASHER 5MM V-BELT A-52 4L520 MOTOR 3HP, 220V, SINGLE-PHASE 102-1 102-2 102-3 102-4 102-5 102-6 102-7 102-8 102-9 102-10 102-11 103 104 105 P0495X102-1 P0495X102-2 P0495X102-3 P0495X102-4 P0495X102-5 P0495X102-6 P0495X102-7 P0495X102-8 P0495X102-9 PSS03 PK33M P0495X103 PN02M P0495X105 FAN COVER FAN S CAPACITOR COVER S CAP 500M 125V 1-1/2 X 3-1/2 R CAPACITOR COVER R CAP 40M 300V 1-1/2 X 2-3/8 JUNCTION BOX CENTRIFUGAL SWITCH MOTOR PULLEY SET SCREW 1/4-20 X 3/8 KEY 5 X 5 X 45 SHAFT HEX NUT M10-1.5 ADJUSTING SHAFT G0495X 8" Jointer w/Digital Readout -49- Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 124 125 125-1 125-2 125-3 MOTOR PLATE FLAT WASHER 8MM SET SCREW M6-1 X 8 COLLAR PHLP HD SCREW 1/4-20 X 1/2 DUST CHUTE HEX BOLT 3/8-16 X 6 HEX NUT M5-.8 FRONT COVER PHLP HD SCR M4-.7 X 8 BUTTON HD CAP SCR M4-.7 X 12 FLAT HD SCR 1/4-20 X 3/4 REAR ACCESS PLATE CONTROL PANEL COVER STRAIN RELIEF NB-2430 SWITCH BRACKET ASSEMBLY CAP SCREW 1/4-20 X 1/2 STRAIN RELIEF NB-1722 MAGNETIC SWITCH MAG SWITCH BACK COVER CONTACTOR SDE MA-18 220V OL RELAY SDE RA-30 18-26 125-4 125-5 125-6 125-7 126 128 141 142 146 147 147-1 148 149 150 151 152 153 161 162 163 182 MAG SWITCH FRONT COVER NYLON SCREW M10-1.5 X 22 POWER CORD 14AWG X 3C CONTROL PANEL CORD 16AWG X 5C STRAIN RELIEF SB8R-1 STAND DIGITAL READOUT BRACKET FLAT HD SCR M3-.5 X 8 PHLP HD SCR M5-.8 X 8 DIGITAL READOUT ASSEMBLY BATTERY AAA MOTOR CORD 14AWG X 3C SWITCH PLATE LIGHT 250V 1.2W JG18 STOP SWITCH START SWITCH EXT TOOTH WASHER 4MM ACCESS DOOR SPECIAL SCREW KNOB M6-1 STRAIN RELIEF P0495X106 PW01M PSS03M P0495X109 PSB04 P0495X111 PB70 PN06M P0495X114 PS07M PSBS26M PFH05 P0495X118 P0495X119 P0495X120 P0495X121 PSB04 P0495X124 P0495X125 P0495X125-1 P0495X125-2 P0495X125-3 P0495X125-4 P0495X125-5 P0495X125-6 P0495X125-7 P0495X126 P0495X128 P0495X141 PFH57M PS05M P0495X147 P0495X147-1 P0495X148 P0495X149 P0495X150 P0495X151 P0495X152 PTLW01M P0495X161 P0495X162 P0495X163 P0495X182 Label Placement '%% '%& '%' '%( '&' '&& '&% '%) '%* '%. REF PART # DESCRIPTION 200 201 202 203 204 205 206 207 208 209 210 211 212 MACHINE ID LABEL CUTTERHEAD GUARD LABEL FENCE/CUTTERHEAD LABEL ELECTRICITY LABEL DISCONNECT 220V POWER LABEL READ MANUAL-VERTICAL NS 7/05 LABEL "GRIZZLY GREEN" TOUCH-UP PAINT EXTREME SERIES PLATE SMALL GRIZZLY NAMEPLATE MODEL # LABEL SAFETY GLASSES 2" X 3-5/16" LABEL EAR PROTECTION/RESPIRATOR LABEL "PUTTY" TOUCH-UP PAINT P0495X200 PLABEL-29 P0495X202 PLABEL-14 PLABEL-36 PLABEL-12A PPAINT-1 P0495X207 G8588 P0495X209 PLABEL-11 P0495X211 PPAINT-11 '%'%, '%+ Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. 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