red lion IMI User manual

red lion IMI User manual
Bulletin No. IMI-C
Drawing No. LP0325
Released 8/07
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
MODEL IMI - APOLLO 6 DIGIT INTELLIGENT METER FOR RATE INPUTS
6-DIGIT, 0.56" (14.2 mm) HIGH RED LED DISPLAY
ACCEPTS INPUT RATES UP TO 50 KHz
SECONDARY DISPLAY INDICATES TOTALIZATION or
EFFICIENCY
0.01% ACCURACY
PEAK/VALLEY INDICATION & MEMORY
PROGRAMMABLE FRONT PANEL LOCK-OUT
SENSOR EXCITATION SUPPLY
4 to 20 mA or 0 to 10 VDC ANALOG OUTPUT (Optional)
DUAL ALARM RELAY OUTPUTS (Optional)
NEMA 4/IP65 SEALED METAL FRONT BEZEL
BI-DIRECTIONAL SERIAL COMMUNICATIONS (Optional)
GENERAL DESCRIPTION
in make the indicator extremely reliable in industrial environments. The die-cast
front bezel meets NEMA 4/IP65 requirements for washdown applications, when
properly installed. Plug-in style terminal blocks simplify installation and wiring
change-outs.
The Apollo Intelligent Meter for Digital Rate Inputs (IMI) accepts
frequencies up to 50 KHz which can be scaled to any desired engineering units.
The sensor input is user configurable and allows for a wide selection of
compatible sensors. The adjustable minimum and maximum update times
provide optimal display response at any input frequency.
The IMI provides two display functions in a single package. The display can
indicate the input rate and then be toggled to display either totalization or
efficiency. The max. display for all functions is 999,999. The totalizer features
independent scaling and a low signal cut-out to suit a variety of applications.
The efficiency feature can display the input rate in percent of target (process
efficiency). Additionally, nine segments can easily be programmed to linearize
transducers with non-linear outputs, such as square law devices.
The indicator features a choice of two different scaling procedures for the rate
display, which greatly simplifies initial set-up. English-style display prompts
and front panel buttons aid the operator in set-up and operation. A front panel
programmable lock-out menu used with the program disable input protects setup data and guarantees no unwanted changes occur during operation.
Programmable digital filtering enhances the stability of the reading.
Programmable remote inputs “E1-CON” and “E2-CON” can be used to control
a variety of functions, such as totalizing, alarm control, display hold or triggered
input. All set-up data is stored in nonvolatile memory.
Peak/valley (max/min) indication is included and is easily recalled and
controlled by either the front panel buttons or a remote input. The Peak/Valley
buffers can be assigned to either the rate or efficiency display and all readings
are retained at power-down.
Optional dual relays that operate in parallel with solid state outputs are fully
programmable to operate in a wide variety of modes to suit many control or
alarm applications.
The optional 20 mA current loop, half-duplex serial communications,
provides computer and printer interfacing to extend the capabilities of the
indicator. More than one unit can be connected in the loop with other RLC
products which have serial communications capabilities.
An optional 4 to 20 mA or 0 to 10 VDC analog output can be scaled by the
user to interface with a host of recorders, indicators and controllers. The
indicator has several built-in diagnostic functions to alert operators of most
malfunctions. Extensive testing of noise interference mechanisms and full burn-
DIMENSIONS In inches (mm)
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use this unit to directly command motors, valves, or other actuators
not equipped with safeguards. To do so, can be potentially harmful to persons
or equipment in the event of a fault to the unit.
SPECIFICATIONS
1. DISPLAY: 6-digit, 0.56" (14.2 mm) High Red LED, programmable decimal
points, maximum display 999,999. Flashing display during totalizer
overflow. “———” displayed during rate/efficiency display out of range.
2. POWER REQUIREMENTS:
A.C. Power: Switch selectable 115/230 VAC, ±10%, 50/60 Hz, 14 VA
3. CONTROLS: Three front panel push buttons for modifying alarm values
and indicator set-up. Three external inputs; one for disabling the front panel,
two for programmable function inputs.
4. SIGNAL INPUT: Switch selectable to accept signals from a wide variety of
sensors.
Max. Input Frequency: 50 KHz, 50% Duty Cycle.
Max. Input Voltage & Current:
With NPN O.C. switch OFF; ±50 V peak, ±5 mA.
Input Impedance: With MAG. PKUP. & NPN O.C. switches OFF; 1 MΩ.
SWITCHES:
MAG PKUP: Connects a 0.1 µF input damping capacitor.
Sensitivity: 125 mV peak (typical @ 12 VDC)
Hysteresis: 30 mV
Input Impedance: 26.5 KΩ @ 60 Hz
Max. Input Voltage: ±50 V peak
Note: Recommended minimum clearance (behind the panel) for mounting
clip installation is 2.1" (53.3)H x 5.5" (140)W.
1
PANEL CUT-OUT
SPECIFICATIONS (Cont’d)
Unit is mounted in a metal enclosure (Buckeye SM7013-0 or equivalent)
Immunity to EN 50082-2
Electrostatic discharge
EN 61000-4-2 Level 2; 4 Kv contact 1
Level 3; 8 Kv air
Electromagnetic RF fields
EN 61000-4-3 Level 3; 10 V/m 2
80 MHz - 1 GHz
Fast transients (burst)
EN 61000-4-4 Level 4; 2 Kv I/O
Level 3; 2 Kv power
RF conducted interference
EN 61000-4-6 Level 3; 10 V/rms
150 KHz - 80 MHz
Power frequency magnetic fields EN 61000-4-8 Level 4; 30 A/m
Simulation of cordless telephones ENV 50204 Level 3; 10 V/m
900 Mhz ±5 MHz
200 Hz, 50% duty cycle
Emissions to EN 50081-2
RF interference
EN 55011
Enclosure class A
Power mains class A
4. SIGNAL INPUT: (Cont’d)
LOGIC: Sets input trigger level.
Trigger Level: +2.5V with 30 mV hysteresis.
NPN O.C.: Provides internal 3.9 KΩ pull-up resistor to +12 VDC.
ISNK = 3 mA MAX @ 12 VDC
VMAX IN = 28 VDC
5. DISPLAY COMBINATIONS: Rate/Total or Rate/Efficiency.
6. RATE/EFFICIENCY:
Accuracy: 0.01% ±1 digit
Min. Input Frequency: 0.01 Hz
Programmable Update Time Range: 0.2 secs to 100.0 secs
7. TOTALIZER: Programmable time-base, scale factor (0.001 to 100.000) and
low-end cutout. Max. response time 0.2 secs.
8. PROGRAM DISABLE (PGM.DIS.): Used with programmable lockout
menus to limit operator entry when active. Connect to common (TBA #7) to
activate.
9. E1-CON & E2-CON: External remote inputs which allow activation of
various functions (reset total, peak indicator mode, trigger mode, etc).
VIL = 0.8 VMAX; VIH = 2.0 VMIN; Response Time = 0.2 sec max.
10. ENVIRONMENTAL CONDITIONS:
Operating Temperature: 0 to 50°C
Storage Temperature: -40 to 80°C
Operating and Storage Humidity: 85% max. RH (non-condensing) from
0°C to 50°C.
Altitude: Up to 2000 meters
11. DC OUT: +12 VDC ±25% @ 60 mA max.
12. SERIAL COMMUNICATIONS (Optional):
Type: Bi-directional 20 mA current loop, 20 mA source provided on transmit
loop. (Powers up to 7 units in a loop with internal current source).
Baud Rate: programmable 300 to 9600
Maximum address: 99 (Actual number in a single loop is limited by serial
hardware specifications).
Data Format: 10 bit frame, Odd parity (one start bit, 7 data bit, one odd
parity bit, and one stop bit).
Serial Hardware Specifications:
SO - Output Transistor Rating: VMAX = 30 VDC, VSAT = 1 VMAX at 20
mA.
Note: This will allow up to 28 units max. in each loop.
SI - Input Diode Rating: VF = 1.25 V TYP; 1.5 VMAX
Note: The compliance voltage rating of the source must be greater than
the sum of the voltage drops around the loop. (Typically a 30 VDC
powered source would be capable of operating between 18 and 22
units in a loop.)
13. ALARMS (Optional):
Response Time: 0.2 sec min.
Solid State: Two, isolated, sinking open collector NPN transistors acting in
parallel with relays.
VCE = 1VMAX @ 100 mA max.; VOH = 30 VDC max.
Relays:
Type: Form C (2)
Max. Rating: 5 Amps @ 120/240 VAC or 28 VDC (resistive load), 1/8 HP
@ 120 VAC (inductive load). The operate time is 5 msec nominal and the
release time is 3 msec nominal.
Relay Life Expectancy: 100,000 cycles at Max. load Rating. (As load level
decreases, life expectancy increases.)
14. ANALOG OUTPUT (Optional): Digital scaling and offseting
4 to 20 mA:
Accuracy: 0.1% of full scale
Resolution: 12 bits
Compliance Voltage: 10 VDC (500 Ω max. loop impedance)
0 to 10 VDC:
Accuracy: ±(0.1% of reading +35 mV)
Resolution: 12 bits
Min. Load Resistance: 10 KΩ (1 mA max.)
15. LINEARIZER/PEAK/VALLEY: 9-segment multiple slope scaling for
non-linear inputs. Peak and Valley recording.
16. CERTIFICATIONS AND COMPLIANCES:
SAFETY
EN 61010-1, IEC 1010-1
Safety requirements for electrical equipment for measurement, control, and
laboratory use, Part 1
I./O and power cables are routed in metal conduit connected to earth ground.
Install power line filter, RLC#LFIL0000 or equivalent
Refer to the EMC Installation Guidelines section of the manual for additional
information.
17. CONSTRUCTION: Die-cast metal front bezel that meets NEMA 4/IP65
requirements for indoor use when properly installed. Installation Category II,
Pollution Degree 2. Case body is black, high impact plastic (panel gasket and
mounting clips included).
18. CONNECTION: Removable terminal blocks.
19. WEIGHT: 1.2 lbs (0.5 kg)
SECONDARY DISPLAY TOTALIZATION OR
EFFICIENCY
The secondary display can be programmed to indicate either totalization or
input rate efficiency.
The Totalizer totals (adds) input pulses and displays the result according to
the programmable time base and scale factor values. A low-end cutout can be
programmed to stop totalization if desired. The Efficiency display will indicate
the current percentage of the input signal as compared to the programmed
target value.
The decimal point position of the totalizer or efficiency display is
programmed independent of the input rate signal. The totalizer may be reset via
a remote input (E1-CON or E2-CON) or by the front panel buttons. At loss of
power to the indicator, the contents of the totalizer are saved.
LINEARIZER/PEAK & VALLEY DETECTION
The linearizer feature is a series of programmable scaling points that are used
to construct linear segments to linearize the input signal. A maximum of nine
segments are available.
The peak/valley detection feature will indicate and record the lowest reading
(valley) and the highest reading (peak), automatically, for later recall. This
information is valuable in monitoring the limits of the process over any length
of time since these values are stored at power-down to span over shifts, days,
etc. An external input can be programmed to reset or engage the unit into a
peak/valley reading indicator. Additionally, the peak and valley can be viewed
and reset from the front panel, if so programmed.
ISOLATED SERIAL COMMUNICATIONS OPTION
The serial communication option is a half-duplex, two-way 20 mA current loop
that can be connected to a printer, a computer, a terminal, or a controller to suit
many data-polling or automatic operation applications. The indicator responds to
a host of commands, which include change alarm value, reset totalizer, and
transmit input rate value. Two loops are required for all hook-ups, a transmit loop
and a receive loop. An internal 20 mA source is provided with the serial option.
Additionally, multiple units and other Red Lion Controls instruments can be
serially addressed, with a maximum address capability of 99 units.
ISOLATED ALARM OPTION
The alarm option consists of an additional printed circuit board with nine
terminals. Six of these are for the two Form-C relays and the other three are the
two open collector transistors, which act in parallel with the relays. The two
alarms are completely independent with programmable values, hysteresis
(deadband), high or low acting, ON/OFF delay, auto or manual reset, triggering
from input rate or total/efficiency, and tracking one another, if desired. If the
alarms are programmed to latch (manual reset), then they will have to be reset
either by the front panel buttons or remote input (E1-CON or E2-CON). The
alarms can be made to activate external alarms, control valves, etc.
ELECTROMAGNETIC COMPATIBILITY
Notes:
1. Metal bezel of unit connected with ground lead from rear bezel screw to
metal mounting panel.
2.Self-recoverable loss of performance during EMI disturbance at 10 V/m:
Analog output signal may deviate during EMI distrubance.
For operation without loss of performance:
2
Alarm #1 can be made to track Alarm #2 by enabling alarm tracking. This is
useful in alarm set-ups where a pre-warning control activates before a second
alarm shuts off the process when tracking is programmed. Changing the shutoff trip value (Alarm #2) automatically changes Alarm #1 so that the offset
between Alarm #2 and Alarm #1 remains the same.
The compliance is 10 VDC. Non-standard current ranges within the 4 to 20 mA
range can be supported by calculating the slope and intercept of the
display/output and calculating the required display values at 4 mA and 20 mA.
0 to 10 VDC
ISOLATED RE-TRANSMITTED ANALOG
OUTPUT OPTION
The re-transmitted analog output option transmits a digitally programmable
0 to 10 VDC output signal to drive chart recorders, remote indicators and
controllers. Non-standard voltage ranges within the 0 to 10 VDC range can be
supported by calculating the slope and intercept of the display/output and
calculating the required display values at 0 VDC and 10 VDC.
4 to 20 mA
The re-transmitted analog output option transmits a digitally programmable
4 to 20 mA current to drive chart recorders, remote indicators and controllers.
PROGRAMMABLE FUNCTIONS
“E2-CON” < >
Programming of the indicator is divided into modular steps. Each module is
a short sequence of data entries. The front panel “UP” and “DOWN” buttons
(shown as “arrows” on the front panel) are used to change the data and set-ups,
while the “P” button is used to save or enter the data. After pressing “P”, the user
gains entry into the programming mode. The programming modules are
identified by the message “Pro” and a module number in the display. “UP” and
“DOWN” are used to select the desired programming module and “P” is used to
enter it. All of the subsequent programming steps follow the same procedure.
The rear terminal labeled “PGM.DIS.” must be inactive (ungrounded) to gain
access to programming. The following table lists the programming steps.
“Pro 5” - PROGRAM SECOND DISPLAY AS TOTALIZER OR
EFFICIENCY TOTALIZER
“dISP” -
“Pro 1” - SCALE UNIT BY APPLYING SIGNAL
“Lo-udt”
“Hi-udt”
“SCALE”
“dSP 1”
“rAtE 1”
“SEGt”
-
Enter decimal point for scaled input display
Enter rounding factor and trailing zeros for scaled
input display
Enter low update time for rate display updates
Enter high update time for rate display updates
✧
Enter display reading for scaling point #1
Apply rate value for scaling point #1
✧
“Lo-udt”
“Hi-udt”
“SCALE”
“dSP 1”
“rAtE 1”
“SEGt”
-
Enter decimal point for scaled display
Enter rounding factor and trailing zeros for scaled
display
Enter low update time for rate display updates
Enter high update time for rate display updates
✧
Enter display reading for scaling point #1
Enter rate value for scaling point #1
✧
“Pro 3” - PROGRAM FUNCTIONS ACCESSIBLE WITH FRONT
PANEL LOCKOUT ENGAGED
“dSP AL”
“ENt AL”
“dSPHYS”
“ENtHYS”
“rSt AL”
“dSPbUF”
“rStbUF”
“SELdSP”
-
“rSttOt” -
“ASNbUF” “dECPNt” “100Pct” -
EFFICIENCY
Assign peak/valley buffers
Enter decimal point for efficiency
Enter value for desired 100 percent target value
“trAc”
“dISP”
“LAtC-1”
“ASN-1”
“AL-1”
“HYS-1”
“Act-1”
“OndEL1”
“OFdEL1”
-
“dELAY1”
“LAtC-2”
“ASN-2”
“AL-2”
“HYS-2”
“Act-2”
“OndEL2”
“OFdEL2”
-
“dELAY2” -
Enable display alarms
Enable enter alarms *
Enable display hysteresis
Enable enter hysteresis *
Enable reset latched alarms
Enable display of peak/valley readings
Enable reset of peak/valley readings *
Enable switching display between input and
total/efficiency
Enable reset total *
Enable alarm value tracking
Enable display alarm annunciators
Enable alarm #1 latching
Enter alarm #1 trigger source (input or total/eff.)
Enter alarm #1 value
Enter hysteresis value for alarm #1
Enter alarm #1 action (high or low)
Enable delay ON action for alarm #1
Enable delay OFF action for alarm #1
(disabled if delay ON is selected) *
Enter delay time value
Enable alarm #2 latching
Enter alarm #2 trigger source (input or total/eff.)
Enter alarm #2 value
Enter hysteresis value for alarm #2
Enter alarm #2 action (high or low)
Enable delay ON action for alarm #2
Enable delay OFF action for alarm #2
(disabled if delay ON is selected) *
Enter delay time value
“Pro 7” - PROGRAM SERIAL COMMUNICATIONS
“Pro 4” - PROGRAM DIGITAL FILTERING AND REMOTE INPUT
(E1-CON & E2-CON) FUNCTION
“FILter” 0123“E1-CON” 012345678910 11 12 -
“SCLFAC” “Lo-cut” -
“Pro 6” - PROGRAM ALARMS
“Pro 2” - SCALE UNIT BY KEY-IN SIGNAL LEVEL
“dECPNt” “round” -
Select desired display (Total or Efficiency)
TOTALIZER
Enter decimal point for totalizer
Enter time base
0 - Divide by 1 (second)
1 - Divide by 60 (minute)
2 - Divide by 3600 (hour)
Enter multiplying scale factor
Enter low-signal cut out
“dECPNt” “tbASE” -
“Pro 0” - RETURN TO MEASUREMENT MODE
“dECPNt” “round” -
E2-CON has the same programmable functions as
E1-CON.
Enter level of digital filtering
no digital filtering
normal level
increased level
maximum level
Enter function of remote input
Re-start measurement time for input
Reset total
Reset and gate totalizer
Gate totalizer
Display hold
Reset peak/valley
Reset peak and start peak indicator
Reset valley and start valley indicator
Reset latched alarms
Reset all alarms
Toggle display between input rate and total or effciency
Input rate functions as a triggered rate meter
Print request
“bAud”
“AddrES”
“Print”
“0”
“1”
“2”
“3”
-
“4”
“5”
“6”
“7”
“8”
“9”
-
“FULL” -
Enter baud rate
Enter loop address number (0-99)
Enter print function
rate
rate, peak, valley
rate, alarm 1, alarm 2
rate, alarm 1, alarm 2, hysteresis 1, hysteresis 2,
peak, valley
totalizer/efficiency
rate, totalizer/efficiency
rate, totalizer/efficiency, peak, valley
totalizer/efficiency, alarm 1, alarm 2
rate, totalizer/efficiency, alarm 1, alarm 2
rate, totalizer/efficiency, alarm 1, alarm 2, hysteresis 1,
hysteresis 2, peak, valley
Enable/Disable abbreviated printing
“Pro 8” - PROGRAM RE-TRANSMITTED ANALOG OUTPUT
“ASIN” “AN-Lo” “AN-HI” -
Select source of analog output (input or total/eff.)
Enter 4 mA or 0 VDC display value
Enter 20 mA or 10 VDC display value
“Pro 9” - FACTORY SERVICE OPERATIONS
(Protected by access codes)
✧ - Entire sequence for this modular step is not shown (see manual for further
details).
* - This sequence may be locked-out due to other programmed sequences.
3
PROGRAMMING EXAMPLE
An IMI is used to monitor web speed of a textile machine. A display of
the web speed in FPM and efficiency is also desired. Underspeed and
overspeed protection is required in addition to an analog output to a chart
recorder. The optimum speed of the web is 1100 FPM. The absolute
maximum speed equals 120% of the optimum speed and the absolute
minimum speed equals 70% of the optimum speed. If the web speed
exceeds these limits, the appropriate alarm will latch and shut-down the
machine. The “on” delay feature is used for both setpoints to allow the
textile machine five seconds to reach operating speed during start-up and
also allow for temporary over or underspeed situations. The analog output
will monitor the efficiency and provide 4 mA @ 0.00% and 20 mA @
120.00% A proximity sensor is used to sense a key-way on an idler roll and
produces 565 Hz @ 1100 FPM. Reset of the latched alarms and peak/valley
buffers is accomplished via a key switch connected to inputs E1-CON and
E2-CON.
ORDERING INFORMATION
OPTIONS
MODEL NO.
IMI
DESCRIPTION
Intelligent Digital
Rate Meter
PART NUMBERS
DUAL ALARM
SERIAL
COMMUNICATIONS
ANALOG
OUTPUT
115/230 VAC
NO
NO
NO
IMI04160
NO
YES
NO
IMI04161
YES
NO
NO
IMI04162
NO
NO
4 to 20 mA
IMI04163
YES
YES
4 to 20 mA
IMI04167
YES
YES
0 to 10 VDC
IMI04169
LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship
for a period limited to two years from the date of shipment, provided the products have been stored,
handled, installed, and used under proper conditions. The Company’s liability under this limited
warranty shall extend only to the repair or replacement of a defective product, at The Company’s
option. The Company disclaims all liability for any affirmation, promise or representation with
respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against
damages, claims, and expenses arising out of subsequent sales of RLC products or products
containing components manufactured by RLC and based upon personal injuries, deaths, property
damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be
to any extent liable, including without limitation penalties imposed by the Consumer Product Safety
Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty
Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except those
expressly contained herein. The Customer acknowledges the disclaimers and limitations contained
herein and relies on no other warranties or affirmations.
Red Lion Controls AP
Red Lion Controls
20 Willow Springs Circle
Red Lion Controls BV
Printerweg 10
31, Kaki Bukit Road 3,
#06-04/05 TechLink
York PA 17406
NL - 3821 AD Amersfoort
Singapore 417818
Tel +1 (717) 767-6511
Tel +31 (0) 334 723 225
Tel +65 6744-6613
Fax +1 (717) 764-0839
Fax +31 (0) 334 893 793
Fax +65 6743-3360
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