ENGLISH (Original instructions)
INSTRUCTION MANUAL
Rotary Hammer
HR2440
HR2440F
HR2441
HR2442
004205
DOUBLE INSULATION
IMPORTANT: Read Before Using.
1
ENGLISH (Original instructions)
SPECIFICATIONS
Model
HR2440/HR2440F
HR2441
Tungsten-carbide tipped bit
24 mm
24 mm
24 mm
Core bit
54 mm
54 mm
54 mm
Diamond core bit (dry type)
65 mm
Concrete
Capacities
HR2442
65 mm
65 mm
Steel
13 mm
13 mm
13 mm
Wood
32 mm
32 mm
32 mm
No load speed (min-1)
0 - 1,100
0 - 1,100
1,100
Blows per minute
0 - 4,500
0 - 4,500
4,500
Overall length
352 mm
352 mm
352 mm
Net weight
2.6 kg
2.6 kg
2.6 kg
Safety class
/II
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
END201-5
GEA005-3
Symbols
General Power Tool Safety
Warnings
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
Read instruction manual.
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
DOUBLE INSULATION
Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and
electronic
equipment
and
its
implementation in accordance with
national law, electric equipment that
have reached the end of their life must
be collected separately and returned to
an
environmentally
compatible
recycling facility.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1.
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4.
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
ENE042-1
Intended use
The tool is intended for hammer drilling and drilling in
brick, concrete and stone.
It is also suitable for drilling without impact in wood,
metal, ceramic and plastic.
ENF002-2
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They
are double-insulated and can, therefore, also be used
from sockets without earth wire.
2
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9.
If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
10. Use of power supply via a RCD with a rated
residual current of 30mA or less is always
recommended.
Personal safety
11. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
12. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
13. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
14. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
15. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
16. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
17. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
18. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
19. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
20. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
21. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
22. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
23. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
24. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Service
25. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
26. Follow instruction for lubricating and
changing accessories.
27. Keep handles dry, clean and free from oil and
grease.
GEB007-7
ROTARY HAMMER SAFETY
WARNINGS
1.
2.
3.
3
Wear ear protectors. Exposure to noise can
cause hearing loss.
Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal injury.
Hold power tool by insulated gripping
surfaces, when performing an operation where
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
FUNCTIONAL DESCRIPTION
the cutting accessory may contact hidden
wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal
parts of the power tool "live" and could give the
operator an electric shock.
Wear a hard hat (safety helmet), safety glasses
and/or face shield. Ordinary eye or sun
glasses are NOT safety glasses. It is also
highly recommended that you wear a dust
mask and thickly padded gloves.
Be sure the bit is secured in place before
operation.
Under normal operation, the tool is designed
to produce vibration. The screws can come
loose easily, causing a breakdown or accident.
Check tightness of screws carefully before
operation.
In cold weather or when the tool has not been
used for a long time, let the tool warm up for a
while by operating it under no load. This will
loosen up the lubrication. Without proper
warm-up, hammering operation is difficult.
Always be sure you have a firm footing.
Be sure no one is below when using the tool in
high locations.
Hold the tool firmly with both hands.
Keep hands away from moving parts.
Do not leave the tool running. Operate the tool
only when hand-held.
Do not point the tool at any one in the area
when operating. The bit could fly out and
injure someone seriously.
Do not touch the bit or parts close to the bit
immediately after operation; they may be
extremely hot and could burn your skin.
Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
•
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Switch action
1. Switch trigger
2. Lock button
1
2
001292
CAUTION:
Before plugging in the tool, always check to see
that the switch trigger actuates properly and
returns to the "OFF" position when released.
For Model HR2440, HR2440F and HR2441
To start the tool, simply pull the switch trigger. Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop. For
continuous operation, pull the switch trigger and then
push in the lock button. To stop the tool from the locked
position, pull the switch trigger fully, then release it.
For Model HR2442
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop. For continuous operation, pull
the switch trigger and then push in the lock button. To
stop the tool from the locked position, pull the switch
trigger fully, then release it.
•
Lighting up the lamps
For Model HR2440F
1. Lamp
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
1
003572
CAUTION:
Do not look in the light or see the source of light
directly.
To turn on the lamp, pull the trigger. Release the trigger
to turn it off.
•
4
NOTE:
•
Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it may
lower the illumination.
•
Reversing switch action
•
For Model HR2440, HR2440F
1. Switch trigger
2. Reversing
switch lever
A
Torque limiter
The torque limiter will actuate when a certain torque
level is reached. The motor will disengage from the
output shaft. When this happens, the bit will stop turning.
1
B
•
2
001293
•
This tool has a reversing switch to change the direction
of rotation. Move the reversing switch lever to
position (A side) for clockwise rotation or
the
the position (B side) for counterclockwise rotation.
•
•
•
CAUTION:
Always set the knob fully to your desired mode
symbol. If you operate the tool with the knob
positioned halfway between the mode symbols, the
tool may be damaged.
Use the knob after the tool comes to a complete
stop.
CAUTION:
As soon as the torque limiter actuates, switch off
the tool immediately. This will help prevent
premature wear of the tool.
Hole saws, core bits, diamond core bits, etc.
cannot be used with this tool. They tend to pinch or
catch easily in the hole. This will cause the torque
limiter to actuate too frequently.
ASSEMBLY
CAUTION:
Always check the direction of rotation before
operation.
Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of
rotation before the tool stops may damage the tool.
When you operate the tool in counterclockwise
rotation, the switch trigger is pulled only halfway
and the tool runs at half speed. For
counterclockwise rotation, you cannot push in the
lock button.
•
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Side grip (auxiliary handle)
4
1
2
Selecting the action mode
3
1. Action mode
changing knob
6
5
1. Grip base
2. Side grip
3. Loosen
4. Teeth
5. Protrusion
6. Tighten
001295
CAUTION:
Always use the side grip to ensure operating
safety.
Install the side grip so that the teeth on the grip fit in
between the protrusions on the tool barrel. Then tighten
the grip by turning clockwise at the desired position. It
may be swung 360° so as to be secured at any position.
•
1
004213
This tool employs an action mode changing knob. Select
one of the two modes suitable for your work needs by
using this knob.
For rotation only, turn the knob so that the arrow on the
knob points toward the symbol on the tool body.
For rotation with hammering, turn the knob so that the
arrow on the knob points toward the symbol on the tool
body.
Bit grease
Coat the bit shank head beforehand with a small amount
of bit grease (about 0.5 - 1 g).
This chuck lubrication assures smooth action and longer
service life.
5
Installing or removing the bit
1. Bit shank
2. Bit grease
2
1
gauge into the hole in the side grip. Adjust the depth
gauge to the desired depth and tighten the side grip.
NOTE:
•
The depth gauge cannot be used at the position
where the depth gauge strikes against the gear
housing.
Dust cup
1. Dust cup
003150
1
Clean the bit shank and apply bit grease before installing
the bit.
1. Bit
2. Chuck cover
001300
1
Use the dust cup to prevent dust from falling over the
tool and on yourself when performing overhead drilling
operations. Attach the dust cup to the bit as shown in the
figure. The size of bits which the dust cup can be
attached to is as follows.
2
001297
Insert the bit into the tool. Turn the bit and push it in until
it engages.
After installing, always make sure that the bit is securely
held in place by trying to pull it out.
To remove the bit, pull the chuck cover down all the way
and pull the bit out.
Dust cup 5
Dust cup 9
006406
OPERATION
Hammer drilling operation
1. Bit
2. Chuck cover
1
Position the bit at the desired location for the hole, then
pull the switch trigger. Do not force the tool. Light
pressure gives best results. Keep the tool in position and
prevent it from slipping away from the hole.
Do not apply more pressure when the hole becomes
clogged with chips or particles. Instead, run the tool at
an idle, then remove the bit partially from the hole. By
repeating this several times, the hole will be cleaned out
and normal drilling may be resumed.
2
001298
Depth gauge
1
Bit diameter
6 mm - 14.5 mm
12 mm - 16 mm
1. Depth gauge
•
001299
CAUTION:
There is a tremendous and sudden twisting force
exerted on the tool/bit at the time of hole
break-through, when the hole becomes clogged
with chips and particles, or when striking
reinforcing rods embedded in the concrete. Always
use the side grip (auxiliary handle) and firmly hold
the tool by both side grip and switch handle during
operations. Failure to do so may result in the loss
of control of the tool and potentially severe injury.
NOTE:
Eccentricity in the bit rotation may occur while operating
the tool with no load. The tool automatically centers itself
The depth gauge is convenient for drilling holes of
uniform depth. Loosen the side grip and insert the depth
6
during operation. This does not affect the drilling
precision.
•
Blow-out bulb (optional accessory)
1. Blow-out bulb
•
1
•
002449
After drilling the hole, use the blow-out bulb to clean the
dust out of the hole.
•
Drilling in wood or metal
1. Chuck adapter
2. Keyless drill
chuck
1
•
•
2
004223
1
2
3
CAUTION:
Never use "rotation with hammering" when the drill
chuck assembly is installed on the tool. The drill
chuck assembly may be damaged.
Also, the drill chuck will come off when reversing
the tool. (For Model HR2440, 2440F)
Pressing excessively on the tool will not speed up
the drilling. In fact, this excessive pressure will only
serve to damage the tip of your bit, decrease the
tool performance and shorten the service life of the
tool.
There is a tremendous twisting force exerted on
the tool/bit at the time of hole breakthrough. Hold
the tool firmly and exert care when the bit begins to
break through the workpiece.
A stuck bit can be removed simply by setting the
reversing switch to reverse rotation in order to back
out. However, the tool may back out abruptly if you
do not hold it firmly.
Always secure small workpieces in a vise or similar
hold-down device.
When performing diamond core drilling operations,
always set the change lever to the
position to
use "rotation only" action. If performing diamond
core drilling operations using "rotation with
hammering" action, the diamond core bit may be
damaged.
MAINTENANCE
1. Sleeve
2. Ring
3. Quick change
drill chuck
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
•
Never use gasoline, benzine, thinner, alcohol or
the like. Discoloration, deformation or cracks may
result.
To maintain product SAFETY and RELIABILITY, repairs,
carbon brush inspection and replacement, any other
maintenance or adjustment should be performed by
Makita Authorized Service Centers, always using Makita
replacement parts.
•
004224
Use the optional drill chuck assembly. When installing it,
refer to "Installing or removing drill bit" described on the
previous page.
Hold the ring and turn the sleeve counterclockwise to
open the chuck jaws. Place the bit in the chuck as far as
it will go. Hold the ring firmly and turn the sleeve
clockwise to tighten the chuck.
To remove the bit, hold the ring and turn the sleeve
counterclockwise. Set the action mode changing knob to
"rotation only".
You can drill up to 13 mm diameter in metal and up to 32
mm diameter in wood.
7
OPTIONAL ACCESSORIES
CAUTION:
These
accessories
or
attachments
are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
•
SDS-Plus Carbide-tipped bits
•
Core bit
•
Diamond core bit
•
Drill chuck assembly
•
Drill chuck S13
•
Chuck adapter
•
Chuck key S13
•
Bit grease
•
Side grip
•
Depth gauge
•
Blow-out bulb
•
Dust cup
•
Dust extractor attachment
•
Safety goggles
•
Plastic carrying case
•
Keyless drill chuck
•
NOTE:
•
Some items in the list may be included in the tool
package as standard accessories. They may differ
from country to country.
8
9
10
11
Makita Corporation
Anjo, Aichi, Japan
884406J224
www.makita.com
12