Industrial Solutions
Industrial Solutions
Double Diaphragm Pumps
Efficient, Versatile, Reliable
ZIP52, ZIP80 & ZIP182
ZIP Finishing
Unica 4-270
Photo Courtesy of DeMarini
Low pressure diaphragm pumps
ZIP52, ZIP80 & ZIP182
The ZIP pneumatic double diaphragm pumps were designed specifically for a
reduction in air consumption coupled with better performance and maximum
reliability. The exclusive design and the broad application spectrum enable its
use for corrosive, abrasive and highly viscous liquid media. ZIP pumps cover a
broad application spectrum, including the feeding of paint supply systems; the
feeding and circulation of printing ink, solvents, paints, chemicals and oils; the
disposal of liquid waste; the supply of low viscosity adhesives; and filling/emptying
of tanks, drums and containers.
Reliability
High efficiency
The special long-life diaphragm ensure a high
degree of reliability and minimum downtime.
High chemical compatibility thanks to PTFE
o-rings.
The optimized design with less dead
space enables rapid color change and
cleaning, and a reduction in the amount
of solvent required.
Optimal maintenance
No leakage of fluids: the
pump is totally bolted and
very few tools are needed
to dismantle it.
Minimal pressure
Anti-stall pilot valve, pre-assembled
and easy to replace. It operates at
minimal pressure due to low
internal friction.
High performance
The air motor ensures highest
performance with reduced air
consumption; requires no
additional lubrication and suffers
from no freezing problems.
Versatility
Different pump sizes and a comprehensive
product palatte guarantee a wide
range of possible applications.
ZIP Pumps
ZIP52 Perfect Flow
TECHNICAL DATA
Shown: ZIP
52
Perfect Flow Stainless Steel
Pressure ratio
1:1
Material pressure
116 PSI
Material Inlet/Outlet
BSP 1/2”
Volumetric flow
with free drainage
6.8 gal/min 1.0 cfm
Sound level at max. flow
rate and a feed pressure
of 116 PSI
85 dB (A)
ZIP pump selection table
ZIP52 Perfect Flow models available in plastic,
conductive plastic, aluminum or stainless steel.
ZIP52
TECHNICAL DATA
Shown: ZIP52 Plastic
Pressure ratio
1:1
Material pressure
116 PSI
Material Inlet/Outlet
BSP 1/2”
Volumetric flow
with free drainage
13.7 gal/min 1.8 cfm
Sound level at max. flow
rate and a feed pressure
of 116 PSI
85 dB (A)
ZIP52 models available in plastic,
conductive plastic, aluminum or stainless steel.
ZIP80
TECHNICAL DATA
Shown: ZIP80 Stainless Steel
Pressure ratio
1:1
Material pressure
116 PSI
Material Inlet/Outlet
BSP 3/4”
Volumetric flow
with free drainage
21 gal/min 2.8 cfm
Sound level at max. flow
rate and a feed pressure
of 116 PSI
85 dB (A)
ZIP80 models available in plastic, aluminum or stainless steel.
ZIP182
TECHNICAL DATA
Shown: ZIP182
The low pressure diaphragm pumps of the ZIP range
are first choice for high quality pumps. This pneumatically operated double diaphragm pump works with
extremely low pulsation. The pumps are equipped
with the low icing “Runner” air motor, which is characterised by low air consumption with maximum
reliability and performance.
Pressure ratio
1:1
Material pressure
116 PSI
Material Inlet/Outlet
BSP 1”
Volumetric flow
with free drainage
48 gal/min 6.4 cfm
Sound level at max. flow
rate and a feed pressure
of 116 PSI
87 dB (A)
ZIP182 models available in aluminum or stainless steel.
All ZIP pumps can be identified by a descriptive code.
When selecting a pump, it is important to ensure that the
paint and the components with which it comes into
contact are chemically compatible. If you have any
questions, please contact a WAGNER specialist.
WAGNER AirSpray - Perfect finishing for high quality surfaces
WAGNER AirSpray technology
In the AirSpray process, the paint is atomized entirely by air. The
purpose of the pump is to feed the gun with a constant flow of
material.
Zip pumps are perfect for AirSpray applications. Whether you
are using thick high viscosity material, shear sensitive or
thixotropic, heat critical paints or just ordinary coatings,
Zip finishing equipment meets all the expectations of a
professional painter.
Zip52 technology
Two coupled diaphragms (2) are moving from the left to the
right and back by help of pressurized air (3). The steering valve
(4) guides the air to the side where the diaphragm is moved to
and the inlet- (5) and outlet valves (6).
Pumped material / material chamber
Long life diaphragm
Pressurized air
Reversing valve
Material inlet valve
Material outlet valve
The best solution for your job
ZIP Finishing
The first choice for quality diaphragm pumps. Simple and powerful, ideal for
feeding automatic and manual spray guns, for high quality surface finishing
with electrostatic systems, HVLP or conventional spraying units on wood,
metal, plastic, glass and leather. All ZIP Finishing devices contain the Fine Flow
Controller (FFC): precision material pressure regulator, anti-pulsation unit
and filter in a single device. The patented 3-in-1 solution from WAGNER.
No pulsation
Perfect fluid control due
to the innovative
3-in- Fine Flow Controller
system.
Easy to operate
The air and paint controllers are
attached directly to the front
display for user-friendly operation.
Fully equipped
Wagner
spray guns
manual and automatic
- wide range
- high transfer efficiency
- ergonomic and compact
- More connections for
additional spray guns
- Gun suspension
- Paint return valve
- Dosage air stop valve
Wide range of application
Flexible suction hose, also
suitable for thicker materials.
Modular
The basic unit offers a variety of
mounting options: wall assembly,
stand and trolley.
Zip52 Finishing/Zip52 Eco Perfect Flow - A modular system
A modular system
for highest flexibility
The WAGNER Zip52 finishing and the Zip52 Eco Perfect Flow is a
complete modular system. A wide range of mounting equipment,
AirSpray guns, hose packages, fine flow controllers, fluid regulators
and special materia filters make these units perfect for almost all kinds
of application needs.
1 Mounting equipment
Different mounting equipment is available for
Zip52 finishing (stnad, trolley, wall mount or
directly on drumcovers.
4 Fine Flow Controllers & Anti-Pulsation Tanks
A wide range of fluid regulators, fine flow controllers
and anti-pulsation tank are available (see our accessory catalog).
2 Guns
Wide range of manual and automatic AirSpray
guns for all your application needs. The guns are
available in conventional AirSpray, medium
pressure, HVLP and HVLP plus.
5 Material Filters
Specially designed material filters are available for
premium filter performance and easy, fast changing.
3 Hose packages
Material hoses and air hoses are available seperately as well as together as twin hose.
6 Hopper Kit
Special 1.3 gal. hopper kit is available. Ideal for customers
handling many color changes and small quantities.
ZIP Finishing
ZIP Perfect Flow Pail Mount
TECHNICAL DATA
ZIP Perfect Flow pail mount
Description
Item No.
DDP ZIP Eco PF AL SP
U731.00US
Pressure ratio
1:1
Lid not included. Order seperately.
Material pressure
116 PSI
Lid
Material Inlet/Outlet
BSP 1/2”
Volumetric flow
with free drainage
6.8 gal/min 1.0 cfm
Sound level at max. flow
rate and a feed pressure
of 116 PSI
85 dB (A)
T600.1114
ZIP Perfect Flow w/suction system & all
connections to lid.
Available in aluminum and stainless steel.
ZIP Eco Perfect Flow
TECHNICAL DATA
ZIP Eco Perfect Flow
Pressure ratio
1:1
Material pressure
116 PSI
Material Inlet/Outlet
BSP 1/2”
Volumetric flow
with free drainage
6.8 gal/min 1.0 cfm
Sound level at max. flow
rate and a feed pressure
of 116 PSI
85 dB (A)
Description
Item No.
DDP ZIP Eco PF AL SP
U731.00
INCLUDED ITEMS:
Pump ZIP Perfect Flow
Controller for dosage air
Controller for atomizer air
Flexible suction hose
Stand
Available in aluminum and stainless steel.
ZIP Finishing
TECHNICAL DATA
ZIP Finishing
Pressure ratio
1:1
Material pressure
116 PSI
Material Inlet/Outlet
BSP 1/2”
Volumetric flow
with free drainage
13.7 gal/min 1.8 cfm
Sound level at max. flow
rate and a feed pressure
of 116 PSI
85 dB (A)
Description
Item No.
DDP ZIP52 Alu finish basic
U760.00
ZIP52 Acetal Cond. finish
U772.00
DDP ZIP52 Inox finish basic U765.00
ZIP52 Acetal FFC SS finish
U773.00
Available Accessories
Mounting equipment
Fluid hose
Filters
See Accessories pages for details
Spray packs are available and include basic mounting equipment,
hose and air spraygun.
ZIP Finishing on drum cover
Description
TECHNICAL DATA
ZIP Finishing on lid
Item No.
ZIP52 Finish Alu. 25 L cover U760.00CPA
with agitator
Pressure ratio
1:1
Material pressure
116 PSI
Material Inlet/Outlet
BSP 1/4”
Volumetric flow
with free drainage
13.7 gal/min 1.8 cfm
Sound level at max. flow
rate and a feed pressure
of 116 PSI
85 dB (A)
Premounted pump on the cover of a 25 liter drum.
ZIP52 Finish SSt 25L cover
with agitator
U765.00CPA
ZIP52 Finish Alu. 5 Gal. cover U760.00CP
ZIP52 Finish SSt 25L cover
U765.00CP
PROCESSABLE MATERIALS
Paints and lacquers
Abrasive paints
Metallic paints
Release agents
Adhesive
Create your own SprayPack
After you have chosen the pump you need, choose the gun and the fluid hose best for your application.
Spray Guns
3100 HVLP gun with 1.0 mm Nozzle/needle kit
3100 HVLP gun with 1.2 mm Nozzle/needle kit
3100 HVLP gun with 1.4 mm Nozzle/needle kit
550986
550987
550988
CAPspray
Spray Guns
PILOT Trend MP paint connection 0.5 mm
PILOT Trend MP paint connection 0.8 mm
PILOT Trend MP paint connection 1.0 mm
PILOT Trend MP paint connection 1.2 mm
PILOT Trend MP paint connection 1.5 mm
PILOT Trend MP paint connection 1.8 mm
PILOT Trend MP paint connection 2.0 mm
PILOT Trend MP paint connection 2.5 mm
V1061304053
V1061304083
V1061304103
V1061304123
V1061304153
V1061304183
V1061304203
V1061304253
Pilot Trend
Spray Guns
PILOT Premium MP paint connection 0.5 mm
PILOT Premium MP paint connection 0.8 mm
PILOT Premium MP paint connection 1.0 mm
PILOT Premium MP paint connection 1.2 mm
PILOT Premium MP paint connection 1.5 mm
PILOT Premium MP paint connection 1.8 mm
PILOT Premium MP paint connection 2.0 mm
PILOT Premium MP paint connection 2.5 mm
V1070404053
V1070404083
V1070404103
V1070404123
V1070404153
V1070404183
V1070404203
V1070404253
Fluid Hoses
Low Pressure Double Hose 25’ x 1/4”
Low Pressure Double Hose 25’ x 1/4” Stainless Steel Fittings
S419.00G
S419.00GI
Pilot Premium
Accessories
Fine Flow Controller (FFC)
The Fine Flow Controller (FFC) is ideal for high quality finishing. This
patented 3-in-1 device can be precicely adjusted to control fluid pressure
while at the same time works as a filter and anti-pulsation system. The FFC is
compact, reducing the internal dead spaces where dirt and residue can build
up. This results in easy, fast and inexpensive cleaning and color changes. The
filters are easy to replace reducing down-time. Can be used for multi-gun
applications such as automatic sprayers, reciprocators and robots.
Fine Flow Controller
FFC/100 mesh filter
Stainless Steel FFC/100 mesh filter
T0180.00A
T0180.00AI
Fine Flow Controller Filters
FFC filter, 60 mesh (black)
FCC filter, 100 mesh (white)
FFC filter, 150 mesh (red)
T500.00
T500.00A
T500.00B
Mounting Equipment
Wall mount
Stand Kit
Handle & Wheels Kit
Compete Trolley Kit
T750.00M
T760.00S
T760.00R
T760.00SR
Wall mount
Complete Trolley Kit
Stand Kit
Spare Parts
ZIP52 fluid service set (SS)
ZIP52 air service set
FFC service set
T9080.00
P4003.00
T9086.00
ZIP52 fluid service set (SS)
ZIP52 air service set
Medium pressure double diaphragm pump
WAGNER Unica 4-270
The WAGNER Unica 4-270, with a 4.5:1 pressure ratio and
a maximum working pressure of 392 PSI, is setting new
standards in the global market for double diaphragm pumps.
Diaphragm technology is an effective alternative to piston
pumps when applying or circulating abrasive products or
reactive materials (1.e. UV, acrylics), and is ideal for materials
sensitive to shearing or moisture.
In fact, Unica generates noReliability
friction and the pump is com-
The
specialsealed
air pressure
motorthe
construction,
the comes into contact with
pletely
so that
fluid never
low-friction
designatmosphere.
of the pump interior and the
the external
long-life diaphragms ensure low maintenance
costs and minimize the risk of downtime.
Superior drive power
50% higher working pressure than in
other pneumatic double diaphragm
pumps on the market.
Minimal shear
Unica’s diaphragm technology with
minimal shearing action makes it
the perfect pump for use in
circulation paint systems.
Robust design
The technical design and the
mechanical components were
developed specifically for very
stringent quality requirements.
Performance
Reduced pressure drops along the stroke
enable the pump to obtain a more stable
material flow and a higher useful working
pressure.
Patented solution
The hydraulic circuit: The diaphragm motion generates
a vacuum that prevents reversal of the diaphragm
motion during the intake phase.
Special exhaust system
Long-life
diaphragm
Twin motor
Application areas
Processable materials
• Main paint circulation
• Water-borne and
•
• Friction-sensitive
•
•
•
Pilot valve
High quality stainless steel
systems
Boothside/satellite paint
circulation systems
Medium to low viscosity
adhesive supply
Pumping of
shear-sensitive paints
Supply of paint and
hardener for 2-K
proportioning system
solvent-borne paints
materials
• Moisture-sensitive
materials
• Shear-sensitive
water-borne coatings
• UV-cure materials
• Acrylics, glues, abrasives
Unica 4-270
TECHNICAL DATA
Pressure ratio
4.5 : 1
Max. Material pressure
392 PSI
Material Inlet/Outlet
BSP 3/4”
Max. flow rate
31.7 gal/min
Max. recommended flow
2.2 gal/min
rate for continuous operation
Sound Level
77.5 dB (A)
Available in stainless steel, PTFE.
Ordering Information
Description
Part No.
Unica 4-270
Unica 4-270 Heavy Duty
Wall mount
Stand
Air regulator
Flex suction hose BSP 3/4”-S-SSt
Valve spring set
U580.00
U580.00HRD
T6151.00
T6148.00
T6152.00
T4021.00I
T6169.00
Expertise in application
The WAGNER gun program optimaly combines economical
coating with high surface quality. Whether you need manual
or automatic guns for the Airless, AirCoat and air atomization
processes, with or without electrostatic support or high speed
rotary atomizers, you will find the right solution for your
requirements in a broad range of differenct application areas
and media.
WAGNER IceBreaker pumps
Exceptionally reliable
WAGNER combines the patented
IceBreaker motor with both piston and
diaphragm pumps. Due to their internal
geometry and quick exhaust valve, motor
ice formation does not occur. Therefore, a
low pulsation flow of material and ideal
coating results are guaranteed. In combination iwth durability and low maintenance costs, WAGNER IceBreaker pumps
are a reliable solution for all paints.
Wagner Industrial Solutions
300 Airport Road, Unit 1, Elgin, IL 60123
Phone: 800-473-2524
Fax: 630-503-2377
www.wagnersystemsinc.com