PRN12M PRN12 manual - Bay Fastening Systems

Model:
Product Type:
PRN12 - SAE 3/8" & 1/2"
ONYX PNEUMATIC
PRN12M - Metric M10 & M12 RIVET NUT SETTING GUN
WARNING
Study, understand and follow all instructions
provided with this product. Read these instructions
carefully before installing, operating, servicing or
repairing this tool. Keep these instructions in a safe
accessible place.
INTENDED USE OF THE TOOL
This pneumatic tool is designed to set aluminum,
steel and stainless rivet nuts in the sizes M10,
M12, 3/8" and 1/2". Do not use this tool outside of
the designed intent. Never modify the tool for any
other purpose or use.
WARNING
Caution: To help prevent personal injury.
1 YEAR LIMITED WARRANTY
• Astro Pneumatic Tool Co. warrants our products to the original
user against defective material or workmanship for a period of
1 year (except where noted on our price schedule) from the
date of 1st use. Astro reserves the right to determine whether
the product failed because of defective material, workmanship
or other causes and to charge back for missing parts.
Astro Pneumatic Tool Co., at its discretion, will repair products
covered under this warranty free of charge. The distributor
should direct the original user to return the product (with the
exceptions listed below) with the distributor’s name, address,
adequate proof of date of purchase or a copy of warranty card,
and a short note explaining the problem.
Failures caused by accident, alteration, or misuse are not
covered by this warranty.
• Normal use of this product is likely to expose the
user to dust and/or microscopic particles containing
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. Always
wear appropriate safety equipment and clothing when
• Astro Pneumatic Tool Co. or its authorized service
using this product. Study, understand and follow all
representatives must perform all warranty repairs. Any repair
to the product by unauthorized service representatives voids
instructions provided with this product. Failure to read
this warranty. The rights under this warranty are limited to the
and follow all warnings and operating instructions may
original user and may not be transferred to subsequent owners.
result in damages and serious injury or death.
• Always wear ANSI approved goggles when using this
• This warranty is in lieu of all other warranties, expressed or
product. (Users and Bystanders).
implied, including warranties of merchantability and fitness for
• Never use this tool for any application other than for
a particular purpose. Some states do not allow the exclusion
of limitations of incidental or consequential damages so the
which it was designed.
above limitations may not apply to you.
• Only use accessories designed for this tool.
• Never alter or modify this tool in any way.
PLEASE DO NOT RETURN ANY PRODUCT WITHOUT CALLING
1-800-221-9705 FOR INSTRUCTIONS
• Improper operation and/or maintenance of the tool,
modification of the tool or use of the tool with
PRODUCT INFORMATION:
accessories not designed for it could result in serious
• Two different mandrel sizes provided with each tool
injury or death.
• Always select the correct accessories of the correct
• 400 RPM
size and design for the job that you are attempting to
• 1/2" (12mm) capacity
perform.
• Forward and reverse actions for quick operation
• Always work in a clean, safe, well-lit, organized and
adequately equipped area.
• Adjustable power, dial in regulator setting for
specific rivet nut sizes and compositions
• Do not begin repairs without assurance that vehicle is
in secure position and will not move during repair.
SPECIFICATIONS:
BEFORE USE
Before use, check the parts diagram and part
number listing on page 4-6 to make sure all parts
are included. If any parts are missing or damaged,
please call your distributor.
DO NOT DISCARD – GIVE TO USER
Free Speed:
Capacity:
Air Inlet:
Optimal pressure:
Net Weight:
Page 1
PRN12
400 RPM
PRN12M
1/2"
12 mm
1/4" (6mm)
Adjust at regulator based on rivet
nut size and material composition
3.489 lbs. (1.58 kgs)
Model:
Product Type:
PRN12 - SAE 3/8" & 1/2"
ONYX PNEUMATIC
PRN12M - Metric M10 & M12 RIVET NUT SETTING GUN
WARNING
MAINTENANCE INSTRUCTION:
1.) LUBRICATION:
Before connection of the hose, apply 4 to 5 drops of a
good quality air tool oil at the air inlet. After 3 to 4 hours
of operation, oiling may be necessary again.
1. The tool shall not be used in potentially explosive
atmospheres.
2. Disconnect the air hose before changing or adjusting
any inserted tools.
2.) TIGHTNESS OF PARTS:
3. Before using tool, please confirm all couplings and
plugs are fixed securely. An air hose that is under
pressure may lash out when disconnected and could
lead to serious injuries.
3.) STORAGE:
4. Prevent loose clothes, long hair or any other personal
accessories from coming close to moving parts to
reduce the risk of being caught, trapped or drawn into
the rotating spindle.
Regularly check whether all connection parts are
fastened securely. Follow this procedure daily
before beginning work.
Avoid storing the tool in a location subject to high
humidity. If the tool is left unused, the residual moisture
inside the tool can cause rust. Before storing and after
operation, oil the tool at the air inlet with a good quality
air tool oil and run it for a short period.
5. Excessive high air pressure that exceeds the
maximum pressure may cause injuries to user.
4.) DISPOSAL:
6. Exposure to strong vibration for extended time may
cause harm to operator.
5.) ORDERING SERVICE PART:
7. Be aware of the rotation direction before starting the
tool to reduce hazardous situations due to unexpected
rotation direction.
Follow national legislation of waste disposal.
For further operational and handling information or
for replacement of parts and components, contact the
sales agent from where you purchased the tool, or the
service division of our company, phone number
800-221-9705.
* When ordering parts and components, give each part
number, name, and quantities.
Users of this tool should review the chemical composition of
the work surface and any products used in conjunction with
this tool for any such chemicals prior to engaging in any
activity that creates dust and/or microscopic particles.
Users should obtain the Material Safety Data Sheets for all
identified chemicals, either from the manufacturer or their
employer, and proceed to study, understand, and follow all
instructions and warnings for exposure to such chemicals.
Some examples of these chemicals are: lead from lead
based paints; crystalline silica from bricks, cement and other
masonry products; and arsenic and chromium from chemically
treated lumber. A listing of the chemicals can be obtained at
www.oehha.ca.gov under Propoisition 65.
In order to reduce their exposure to such chemicals
users should always:
- work in well-ventilated areas.
- wear appropriate safety equipment and clothes that are
specifically designed to filter out microscopic particles.
8. WATCH YOUR STEP! Leaving excess hose
unattended near working area or walk path could
result in injury or death.
9. Wearing eye/face protection could reduce the danger
to person from high speed splinters being emitted from
the tool or work surface.
10. Wearing correct breathing protection will help avoid
inhaliing dust or debries from work process that can be
harmful to your health.
11. High sound levels can cause permanent hearing loss.
Use hearing protection while operating tool.
12. Due to the material being processed, there may be a
risk of explosion or fire. Be aware of work surface
dangers prior to beginning work.
13. There is a risk of being cut due to high speed rotation.
Do not touch high speed rotating disc.
14. This power tool is not insulated. If contact is made with
an electric current, injury may occur.
15. Dust created by sanding, sawing, grinding, drilling and
other related activities may expose the user to dust
and/or microscopic particles that may contain
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Page 2
Model:
Product Type:
PRN12 - SAE 3/8" & 1/2"
ONYX PNEUMATIC
PRN12M - Metric M10 & M12 RIVET NUT SETTING GUN
in the air supply system where the temperature of the
compressed air in the line is likely to be lowest. Air lines must
be properly drained daily. Each low point in an air line acts as
a water trap. Such points should be fitted with an easily
The temperature of air is greatly increased during
accessible drain. See diagram below. Pitch all air lines back
compression. As the air cools down to room temperature,
in the air line, on its way to the Air Power Tool, the moisture towards the compressor so that condensed moisture will flow
contained in it condenses. Thus, for maximum effectiveness, back into the air receiver where it can be drained off.
the oil and water extractor should be mounted at some point Drain daily.
The oil and water extractor should not be mounted on or
near the air compressor.
SUGGESTED AIR LINE CONNECTION
Pitch pipe back toward air receiver
PIPE SIZE, I.D. (Inches)
Compressor unit
Drain
Daily
Air Flow
CFM
Length of Pipe (feet)
50
100
150
10
1/2"
3/4"
3/4"
20
3/4"
3/4"
3/4"
3/4"
30
3/4"
3/4"
1"
1"
40
1"
1"
1"
1"
50
1"
1"
1"
1"
70
1"
1"
Install drain at
each low point
200
1-1/4" 1-1/4"
Drain
Daily
Oil and Water
Extractor
Drain Daily
25 FEET OR MORE
Oil and Water Extractor should be at least 25 ft. from the compressor. Further if possible.
Page 3
Model:
Product Type:
PRN12 - SAE 3/8" & 1/2"
PRN12M - Metric M10 & M12
ONYX PNEUMATIC
RIVET NUT SETTING GUN
PARTS BREAKDOWN
Page 4
705
Model:
Product Type:
PRN12 - SAE 3/8" & 1/2"
ONYX PNEUMATIC
PRN12M - Metric M10 & M12 RIVET NUT SETTING GUN
PRN12 Parts List
Index
1
2
3
4
5
6
Part No.
Description
Qty
Index
Part No.
Description
Qty
19
PRN-GUNXL-19 Bearing
1
20
PRN-GUNXL-20 Front End Plate & Pin
1
PRN12-01A
Hexagonal Head
10m/m (3/8")
1
PRN12-01B
Hexagonal Heag 1/2"
1
21
PRN-GUNXL-21 Pin
1
1
22
PRN-GUNXL-22 Cylinder
1
PRN-GUNXL-02 O-Ring
PRN12-03A
Washer 10m/m (3/8")
1
23
PRN-GUNXL-23 Pin
1
PRN12-03B
Washer 12m/m (1/2")
1
24
PRN-GUNXL-24 Rotor Blade
5
PRN12-04A
Bearing 10m/m (3/8")
1
25
PRN-GUNXL-25 Rotor
1
PRN12-04B
Bearing 12m/m (1/2")
1
26
PRN-GUNXL-26 Rear End Plate
1
PRN12-05A
Washer 10m/m (3/8")
1
27
PRN-GUNXL-27 Bearing
1
PRN12-05B
Washer 12m/m (1/2")
1
28
PRN-GUNXL-28 Housing
1
PRN12-06A
Screw 3/8"
1
29
PRN-GUNXL-29 Push Button
2
PRN12-06B
Screw 1/2"
1
30
PRN-GUNXL-30 Pin
2
PRN12-07A
Hexagonal Guiding Rod
10m/m (3/8")
31
PRN-GUNXL-31 Valve Bushing
2
32
PRN-GUNXL-32 O-Ring
4
PRN12-07B
Hexagonal Guiding Rod
12m/m (1/2")
33
PRN-GUNXL-33 Switch Axis
2
34
PRN-GUNXL-34 O-Ring
2
7
1
1
8
PRN-GUNXL-08 Front Housing
1
35
PRN-GUNXL-35 O-Ring
1
9
PRN-GUNXL-09 Bearing Rod
1
36
PRN-GUNXL-36 Silencer Part
1
10
PRN-GUNXL-10 Bearing
2
37
PRN-GUNXL-37 O-Ring
1
11
PRN-GUNXL-11 C-buckle
1
38
PRN-GUNXL-38 Adjuster Part
1
12
PRN-GUNXL-12 C-buckle
1
39
PRN-GUNXL-39 Switch Part(#27~#32)
2
13
PRN-GUNXL-13 Gear Housing & Pin
2
14
PRN-GUNXL-14 Gear
6
PRN12-40A
Hexagonal Head Part
3/8"(#1~#7)
1
15
PRN-GUNXL-15 Transmission Gear
1
16
PRN-GUNXL-16 Internal Gear
1
PRN12-40B
Hexagonal Head Part
1/2"(#1~#7)
1
17
PRN-GUNXL-17 O-Ring
1
18
PRN-GUNXL-18 Washer
1
40
41
Page 5
PRN-GUNXL-41 Ring
1
705
Model:
Product Type:
PRN12 - SAE 3/8" & 1/2"
ONYX PNEUMATIC
PRN12M - Metric M10 & M12 RIVET NUT SETTING GUN
PRN12M Parts List
Part No.
Qty
Index
1
PRN12M-01A
Hexagonal Head 10m/m
1
19
PRN-GUNXL-19 Bearing
1
PRN12M-01B
Hexagonal Heag 12m/m
1
20
PRN-GUNXL-20 Front End Plate & Pin
1
1
21
PRN-GUNXL-21 Pin
1
2
3
4
5
6
Description
PRN-GUNXL-02 O-Ring
Part No.
Description
Qty
Index
PRN12M-03A
Washer 10m/m
1
22
PRN-GUNXL-22 Cylinder
1
PRN12M-03B
Washer 12m/m
1
23
PRN-GUNXL-23 Pin
1
PRN12M-04A
Bearing 10m/m
1
24
PRN-GUNXL-24 Rotor Blade
5
PRN12M-04B
Bearing 12m/m
1
25
PRN-GUNXL-25 Rotor
1
PRN12M-05A
Washer 10m/m
1
26
PRN-GUNXL-26 Rear End Plate
1
PRN12M-05B
Washer 12m/m
1
27
PRN-GUNXL-27 Bearing
1
PRN12M-06A
Screw 10m/m
1
28
PRN-GUNXL-28 Housing
1
PRN12M-06B
Screw 12m/m
1
29
PRN-GUNXL-29 Push Button
2
30
PRN-GUNXL-30 Pin
2
31
PRN-GUNXL-31 Valve Bushing
2
32
PRN-GUNXL-32 O-Ring
4
33
PRN-GUNXL-33 Switch Axis
2
PRN12M-07A
Hexagonal Guiding Rod
10m/m
PRN12M-07B
Hexagonal Guiding Rod
12m/m
7
1
1
8
PRN-GUNXL-08 Front Housing
1
34
PRN-GUNXL-34 O-Ring
2
9
PRN-GUNXL-09 Bearing Rod
1
35
PRN-GUNXL-35 O-Ring
1
10
PRN-GUNXL-10 Bearing
2
36
PRN-GUNXL-36 Silencer Part
1
11
PRN-GUNXL-11 C-buckle
1
37
PRN-GUNXL-37 O-Ring
1
12
PRN-GUNXL-12 C-buckle
1
38
PRN-GUNXL-38 Adjuster Part
1
13
PRN-GUNXL-13 Gear Housing & Pin
2
39
PRN-GUNXL-39 Switch Part(#27~#32)
2
14
PRN-GUNXL-14 Gear
6
15
PRN-GUNXL-15 Transmission Gear
1
PRN12M-40A
Hexagonal Head Part
10m/m(#1~#7)
1
16
PRN-GUNXL-16 Internal Gear
1
17
PRN-GUNXL-17 O-Ring
1
PRN12M-40B
Hexagonal Head Part
12m/m(#1~#7)
1
18
PRN-GUNXL-18 Washer
1
40
41
Page 6
PRN-GUNXL-41 Ring
1
705