WHAT’S IN THE BOX
ROTARY
TOOL KIT
Rotary Tool
Rotary Bits x 189
170W
INSTRUCTION MANUAL
SPECIFICATIONS
Voltage:
Power:
No Load Speed:
Collet Chuck Size:
Flexible Shaft Length:
Tool Weight:
Flexible Shaft
220-240V ~ 50Hz
170W
8,000 - 35,000/min
ø 1.5 - 3.2mm
1.0m
678g
ozito.com.au
RTR-4100
WARRANTY
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will be replaced in
accordance with the terms of this warranty. Warranty excludes
consumable parts, for example: accessories, carbon brushes etc.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
1016
KNOW YOUR PRODUCT
SETUP & PREPARATION
ROTARY TOOL
1 Collet Nut
5 Variable Speed Dial
2 Shaft Collar
6 On/off Switch
3 Spindle Lock Button
7 Hanging Ring
4 Accessible Brushes
8 Power Cord
1. CHANGING ACCESSORIES
WARNING! ENSURE THE TOOL IS DISCONNECTED
FROM THE POWER SUPPLY BEFORE PERFORMING ANY
OF THE FOLLOWING OPERATIONS.
1Press and hold the spindle
lock button.
1
2
3
4
5
6
7
8
2Unscrew the collet nut and
remove completely.
3Select a suitable collet for
the accessory to be used
and insert. Then cover
with collet nut.
ACCESSORIES
9 Flexible Shaft
12Fitting Collar
10Locking Chuck
13Rotary Bits x 189
11 Spindle Lock
4Lightly tighten the collet nut so
that it stays in place.
5Insert shaft of accessory
into the collet.
9 10 11
12
13
6Tighten collet nut using spindle
lock and spanner.
ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
CAUTION! IT IS RECOMMENDED THAT NO ACCESSORY
LARGER THAN 55MM IN DIAMETER SHOULD BE FITTED
TO THE ROTARY TOOL.
2. CHANGING ACCESSORIES CONT.
Locating a cutting/sanding disc
Locating a sanding drum
1Loosen the screw on the top
of the sanding drum holder.
1Remove the screw from
the end of the disc holder.
2 F
it the fibre flange either side
of the cutting disc, then insert
the screw.
3. CHANGING ACCESSORIES CONT.
3Tighten the cutting disc onto
the cutting disc holder.
3Tighten the screw until
the sanding drum sleeve
is secured.
Note: Do not over-tighten the screw as it could result in damage to the
cutting disc.
2Slide the sanding drum onto
the sanding drum holder.
OPERATION
4. FLEXIBLE SHAFT
1 Remove the shaft collar.
5. CONTROLS
2Loosen the collet nut.
WARNING! THE TOOL IS RECOMMENDED FOR USE
WITH A RESIDUAL CURRENT DEVICE WITH A RATED
RESIDUAL CURRENT OF 30MA OR LESS.
On/Off Switch
1To turn on, push the on/off
switch to on position “I”.
3Raise the handle end of
the flexible shaft & shake
gently until the inner
flexible shaft protrudes
from the fitting collar.
4 Insert the inner flexible shaft into the collet then tighten the collet
nut.
b
a
5 S
crew the flexible shaft
fitting collar onto the
rotary tool.
6Pull and hold the sleeve on
the flex shaft backward to lock
the spindle.
7Loosen the collet nut then
insert shank of accessory into
collet.
b
a
8 P
ull the flex shaft sleeve back and tighten collet nut. Check all
fittings to ensure they are securely fastened.
2To turn off, push the on/off
switch to the off position “0”.
6. CONTROLS
Variable Speed Dial
The speed of the tool can be regulated to suit a variety of applications
and materials.
Low speed use: Best for polishing applications and delicate projects
such as fragile model parts. It is recommended that the various shape
grinding stones be used at low speed to prevent them from becoming
too hot and deteriorating.
High speed use: Best for carving and shaping materials. Metal and
glass projects require high speed drilling.
7. OPERATING THE ROTARY TOOL
1Ensure the workpiece is
securely clamped down and
then turn the rotary tool on.
2Select the appropriate speed
for the application.
1Rotate the variable speed dial
to select the desired speed.
Note: The higher the number on
the variable speed dial, the faster
the speed of the rotary tool.
3For high precision
applications such as
engraving or milling, hold
the rotary tool like a pen.
4For heavy work like
cutting or grinding,
hold the rotary tool
in the palm of your
hand.
5Gently apply the tip of the
accessory to the work piece.
WARNING! PLACING EXCESSIVE LOAD ON THE ROTARY
TOOL WHILE IT IS RUNNING AT LOW SPEEDS MAY
CAUSE IT TO OVERHEAT AND THE MOTOR TO FAIL.
RTR-4100
ACCESSORY GUIDE
TYPE
QTY/ SIZES INCLUDED
APPLICATIONS
ASSEMBLY
1.6mm x1
Collet
2.4mm x1
3.2mm x2
Mandrel
x2
Screw Mandrel
x1
Sanding Drum
Wrench
Various Sizes x2
x1
different shank sizes, to your rotary tool.
A mandrel is a shank to which polishing
accessories, cutting wheels and sanding
A shank which screws into the felt
polishing tip and wheels.
A shank used with sanding paper drums
Used to fasten accessories to the madrels
SANDING ACCESSORIES
Sanding Bands
Sanding Wheels
Sanding Flap Wheel
Small Size x8
Large Size x8
20mm Sanding Wheels x40
x1
places.
Thin discs of sand paper used for sanding.
Ideal for sanding flat or contoured surfaces
CUTTING ACCESSORIES
24mm (Regular Use) x35
Cutting Wheels
Engraving Cutters
24mm (Duty Use) x30
Fibreglass Wheels x5
High Speed Cutter x2
Diamond Wheel Points x6
slicing and cutting applications. Use them
for cutting off frozen bolt heads and nuts
etc.
Made for intricate work on ceramics, wood
carvings, jewelry and scrimshaw. Available
in a wide variety of shapes and sizes.
GRINDING ACCESSORIES
Dressing Stone
Grinding Stones
x1
Stones x10
Wheels x10
grinding accessories after they have been
used.
Suitable for various kinds of grinding and
sharpening applications. Available in a
wide range of sizes and shapes - round,
POLISHING ACCESSORIES
Wire Brushes
Various Shapes x3
The steel wire brush is good for
general purpose cleaning.
Nylon Bristle Brush
Various Shapes x3
Useful for cleaning silverware, jewelley
and antiques. Use with polishing
compound for faster cleaning or polishing.
Fabric Tips and
Wheels
Small Felt Wheels x4
Large Felt Wheels x3
Felt Tip x1
Felt Tip with Shaft x1
compound to bring a high shine to the
Polishing
Compound
x1
Rubber Wheel
x1
Used for bringing metal surfaces to
Compound used for polishing.
Thin discs of rubber used for polishing.
MISCELLANEOUS
Drill Bits
Various Sizes x6
Used to drill through all types of plastic
and wood.
ELECTRICAL SAFETY
MAINTENANCE
• Keep the ventilation vents of the rotary tool clean at all times, if possible,
prevent foreign matter from entering the vents.
• After each use, blow air through the rotary tool housing to ensure it is free
from all dust particles which may build up. Build up of dust particles may
cause the rotary tool to overheat and fail.
• If the enclosure of the rotary tool requires cleaning, do not use solvents but
a moist soft cloth only. Never let any liquid get inside the rotary tool; never
immerse any part of the rotary tool into a liquid.
•If the replacement of the supply cord is necessary, this has to be done by the
manufacturer or his agent in order to avoid a safety hazard.
Carbon Brushes
When the carbon brushes wear out, the rotary tool will spark and/or stop.
Discontinue use as soon as this happens. They should be replaced prior to
recommencing use of the rotary tool. Carbon brushes are a wearing component
of the rotary tool therefore not covered under warranty. Continuing to use the
rotary tool when carbon brushes need to be replaced may cause permanent
damage to the rotary tool. Carbon brushes will wear out after many uses but
when the carbon brushes need to be replaced,
take the rotary tool to an electrician or a power tool
repairer for a quick and low cost replacement. Always
replace both carbon brushes at the same time.
Note: Ozito Industries will not be responsible for any
damage or injuries caused by the repair of the rotary
tool by an unauthorised person or by mishandling of
the rotary tool.
Accessories
All accessories can be stored in the plastic accessory container or the nylon kit
bag for convenient storage or transport.
DESCRIPTION OF SYMBOLS
WARNING! When using mains-powered tools, basic safety precautions,
including the following, should always be followed to reduce risk of
fire, electric shock, personal injury and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off
in an emergency, before operating the tool.
Save these instructions and other documents supplied with this tool for future
reference.
The electric motor has been designed for 230V and 240V only. Always check that
the power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia
and New Zealand.
This tool is double insulated therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power tool
repairer in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions when
operating this tool. The insulation system is for added protection against injury
resulting from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of
an extension lead not suitable for the power input of the tool or which is damaged or
defective may result in a risk of fire and electric shock.
TROUBLESHOOTING
Cannot loosen or tighten the collet nut on the flexible shaft
Ensure the outer sleeve of the flexible shaft is pulled backwards to lock the
spindle, enabling you to loosen or tighten the collet nut. You may need to rotate
the collet nut before the sleeve can be pulled back completely.
Sparking visible through the housing air vents
V
~
Volts
Hz
Hertz
Alternating current
W
Watts
/min
Revolutions or
reciprocation per minute
no
No load speed
mm
Millimetres
Diameter
Double insulated
Regulator compliance mark
Warning
Read instruction manual
Wear ear protection
Wear eye protection
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way.
Please recycle where facilities exist. Check with your local council
authority for recycling advice.
Recycling packaging reduces the need for landfill and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
A small amount of sparking may be visible through the housing vents.
This is normal and does not indicate a problem.
Excessive sparking visible through the housing air vents
and/or the rotary tool failing to operate
May indicate the carbon brushes have worn out and need to be
replaced. Carbon brushes should only be replaced by a qualified
electrician or power tool repairer.
SPARE PARTS
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: enquires@ozito.com.au
GENERAL POWER TOOL SAFETY WARNINGS - PERSONAL SAFETY
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings
refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. P
revent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
ROTARY TOOL SAFETY WARNINGS
This appliance is not intended for use by young or infirm persons unless supervised by a responsible
person to ensure that they can use the appliance safely. Young children should be supervised to
ensure that they do not play with the appliance.
WARNING!
Safety Warnings Common for Grinding, Sanding, Wire Brushing, Polishing or Abrasive
Cutting-Off Operations:
a)This power tool is intended to function as a grinder, sander, wire brush, polisher or cut-off tool. Read all
safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious injury.
b)Operations for which the power tool was not designed may create a hazard and cause personal injury.
c)Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just
because the accessory can be attached to your power tool, it does not assure safe operation.
d)The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool.
Accessories running faster than their rated speed can break and fly apart.
e)The outside diameter and the thickness of your accessory must be within the capacity rating of your power
tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
f)The arbour size of wheels, sanding drums or any other accessory must properly fit the spindle or collet of the
power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate
excessively and may cause loss of control.
g)Mandrel mounted wheels, sanding drums, cutters or other accessories must be fully inserted into the collet
or chuck. If the mandrel is insufficiently held and/or the overhang of the wheel is too long, the mounted wheel may
become loose and be ejected at high velocity.
h)Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips
and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power
tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and
installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and
run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart
during this test time.
i)Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping
small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by
various operations . The dust mask or respirator must be capable of filtrating particles generated by your operation.
Prolonged exposure to high intensity noise may cause hearing loss.
j)Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond
immediate area of operation.
k)Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting
accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make
exposed metal parts of the power tool “live” and could give the operator an electric shock.
l)Always hold the tool firmly in your hand(s) during the start-up. The reaction torque of the motor, as it accelerates
to full speed, can cause the tool to twist.
m)Use clamps to support workpiece whenever practical. Never hold a small workpiece in one hand and the
tool in the other hand while in use. Clamping a small workpiece allows you to use your hand(s) to control the tool.
Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to
bind or jump toward you.
n)Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
o)Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may
grab the surface and pull the power tool out of your control.
p)After changing the bits or making any adjustments, make sure the collet nut, chuck or any other adjustment
devices are securely tightened. Loose adjustment devices can unexpectedly shift, causing loss of control, loose
rotating components will be violently thrown.
q)Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag
your clothing, pulling the accessory into your body.
r)Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical hazards.
s)Do not operate the power tool near flammable materials. Sparks could ignite these materials.
t)Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution
or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory.
Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to
be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the
pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump
toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive
wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by
taking proper precautions as given below.
a)Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces.
The operator can control kickback forces, if proper precautions are taken.
b)Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or
kickback.
c)Do not attach a toothed saw blade. Such blades create frequent kickback and loss of control.
d)Always feed the bit into the material in the same direction as the cutting edge is exiting from the material
(which is the same direction as the chips are thrown). Feeding the tool in the wrong direction causes the cutting
edge of the bit to climb out of the work and pull the tool in the direction of this feed.
e)When using rotary files, cut-off wheels or high-speed cutters, always have the work securely clamped. These
wheels will grab if they become slightly canted in the groove, and can kickback. When a cut-off wheel grabs, the wheel
itself usually breaks. When a rotary file or high-speed cutter grabs, it may jump from the groove and you could lose
control of the tool.
Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations:
a)Use only wheel types that are recommended for your power tool and only for recommended applications. For
example: do not grind with the side of a cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side
forces applied to these wheels may cause them to shatter.
b)For threaded abrasive cones and plugs use only undamaged wheel mandrels with an unrelieved shoulder
flange that are of correct size and length. Proper mandrels will reduce the possibility of breakage.
c)Do not “jam” a cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut.
Overstressing the wheel increases the loading and susceptibility to twisting or snagging of the wheel in the cut and the
possibility of kickback or wheel breakage.
d)Do not position your hand in line with and behind the rotating wheel. When the wheel, at the point of operation, is
moving away from your hand, the possible kickback may propel the spinning wheel and the power tool directly at you.
e)When wheel is pinched, snagged or when interrupting a cut for any reason, switch off the power tool and
hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off
wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to
eliminate the cause of wheel pinching or snagging.
f)Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the
cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
g)Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large
workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and
near the edge of the workpiece on both sides of the wheel.
h)Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel
may cut gas or water pipes, electrical wiring or objects that can cause kickback.
Additional Safety Warnings Specific for Abrasive Cutting-Off Operations:
a)Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut.
Over stressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the
possibility of kickback or wheel breakage.
b)Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is
moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c)When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power
tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the
cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate
the cause of wheel binding.
d)Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the
cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
e)Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large
workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and
near the edge of the workpiece on both sides of the wheel.
f)Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may
cut gas or water pipes, electrical wiring or objects that can cause kickback.
Safety Warnings Specific for Sanding Operations:
a)Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when
selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and
may cause snagging, tearing of the disc or kickback.
Safety Warnings Specific for Polishing Operations:
a)Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or
trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the
workpiece.
Safety Warnings Specific for Wire Brushing Operations:
a)Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires
by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
b)Allow brushes to run at operating speed for at least one minute before using them. During this time no one is to
stand in front or in line with the brush. Loose bristles or wires will be discharged during the run-in time.
c)Direct the discharge of the spinning wire brush away from you. Small particles and tiny wire fragments may be
discharged at high velocity during the use of these brushes and may become imbedded in your skin.