original instructions

SAFETY AND OPERATING MANUAL
MITRE SAW STAND
+
MSS200
ORIGINAL INSTRUCTIONS
MSS200
TABLE OF CONTENTS
Welcome to Lumberjack!
Dear customer, Congratulations on your purchase. Before using the
Product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….…………………………………….………06
Machine Details and Product features……….…………………………….….07
Assembly……………………………………………………………………………………..08
Lumberjack Guarantee…………………………………………………………………11
Declaration of conformity……………………………………………………………13
Parts list……………………………………………………………………………………...14
Parts Diagram………………………………………………………………………………17
MSS200
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
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d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
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GENERAL POWER TOOL SAFETY WARNINGS
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
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e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
6. Battery Tool Use and Care
a) Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury or fire.
02
GENERAL POWER TOOL SAFETY WARNINGS
c) When Battery pack is not in use, keep it away
from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal object
that can make a connection from one terminal
to another. Shorting the battery terminals
together may cause burns or a fire.
D) User abusive conditions, liquid may be
ejected from the battery; Avoid contact. If
contact accidentally occurs, flush with copious
amounts of water. If liquid contacts eyes, seek
medical help immediately. Liquid ejected from
the batter may cause irritation or burns.
7. Additional Safety and working
Instructions
7.1. Dust from materials such as lead-containing
coatings, some wood types, minerals and
metals can be harmful to one’s health and
cause allergic reactions, leading to respiratory
infections and/or cancer. Materials containing
asbestos may only be worked by specialists.
Observe the relevant regulations in your country
for the materials to be worked.
7.2. Prevent dust accumulation at the
workplace. Dust can easily ignite.
8 Safety Warnings for Chop and Mitre
Saws
8.1 Never stand on the power tool. Serious
injuries can occur when the power tool tips over
or when inadvertently coming into contact with
the saw blade.
8.2 Make sure that the guard operates properly
and that it can move freely. Never lock the
guard in place when opened.
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8.3 Never remove cutting remainders, wood
chips, etc. from the sawing area while the
machine is running. Always guide the tool arm
back to the neutral position first and then switch
the machine off.
8.4 Guide the saw blade against the work piece
only when the machine is switched on.
Otherwise there is damage of kickback, when the
saw blade becomes wedged in the work piece.
8.5 Keep handles dry, clean, and free from oil and
grease. Greasy, oily handles are slippery causing
loss of control.
8.6 Operate the power tool only when the work
area to the work piece is clear of any adjusting
tools, wood chips, etc. Small pieces of wood or
other objects that come in contact with the
rotating saw blade can strike the operator with
high speed.
8.7 Keep the floor free of wood chips and
material remainders. You could slip or trip.
8.8 Always firmly clamp the piece to be worked.
Do not saw work pieces that are too small to
clamp. Otherwise, the clearance of your hand to
the rotating saw blade is too small.
8.9 Use the machine only for cutting the
materials listed under Intended Use.
Otherwise, the machine can be subject to
overload.
8.10 If the saw blade should become jammed,
switch the machine off and hold the work piece
until the saw blade comes to a complete stop. To
prevent kickback, the work piece may not be
moved until after the machine has come to a
complete stop. Correct the cause for the jamming
of the saw blade before restarting the machine.
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GENERAL POWER TOOL SAFETY WARNINGS
8.11 Do not use dull, cracked, bent or damaged
saw blades. Unsharpened or Improperly set saw
blades produce narrow kerf causing excessive
friction, blade binding and kickback.
8.12 Always use saw blades with correct size
and shape (diamond versus round) of bore.
Saw blades that do not match the mounting
hardware of the saw will run eccentrically,
causing loss of control.
8.13 Do not use high speed steel (HSS) saw
blades. Such saw blades can easily break.
8.14 Do not touch the saw blade after working
before it has cooled. The saw blade becomes
very hot while working.
8.15 Never operate the machine without the
insert plate. Replace a defective insert plate.
Without flawless insert plates, injuries are
possible from the saw blade.
8.16 Check the cable regularly and have a
damaged cable repaired only through an
authorised customer service agent. Replace
damaged extension cables. This will ensure that
the safety of the power tool is maintained.
8.20 Never use the machine with a damaged
cable. Do not touch the damaged cable and pull
the mains plug when the cable is damaged while
working. Damaged cables increase the risk of an
electric shock.
9. Safety Warnings for Lasers
The mitre saw has a built‐in laser light. The laser is
CLASS 2. These lasers do not normally present an
optical hazard. However, DO NOT stare at the
beam, as this can cause flash blindness.
9.1 Do not remove or deface any product labels.
Removing product labels increases the risk of
exposure to laser radiation.
9.2 The laser beam can be harmful to the eyes.
Always avoid direct expose to eyes. Do not project
the laser beam directly into the eyes or at any
object other than the work piece.
9.3 Do not look directly into the laser‐beam‐
output aperture during operation.
9.4 Turn the laser on only when making cuts.
The laser on the mitre saw is not a toy. Always
keep it out of the reach of children. The laser light
emitted from this device should never be directed
toward any person for any reason.
8.17 Store the machine in a safe manner when
not being used. The storage location must be
dry and lockable. This prevents the machine
from storage damage, and from being operated
by untrained persons.
9.5 Always turn the laser beam off when it is not
in use. Leaving the tool on increases the risk of
someone inadvertently staring into the laser’s
beam.
8.18 Secure the work piece. A work piece
clamped with clamping devices or in a vice is
held more secure than by hand.
9.6 Be sure that the laser beam is aimed at a
work piece (such as wood or a rough‐coated
surface) that does not have a reflective Surface
8.19 Never leave the machine before it has
come to a complete stop. Cutting tools that are
still running can cause injuries.
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04
GENERAL POWER TOOL SAFETY WARNINGS
10. Using an Extension Cable.
9.7 Do not use on materials that have shiny,
reflective surfaces, such as sheet metal.
The reflective surface could reflect the beam
back at the operator. Be aware that laser light
reflected off of a mirror or any other reflective
surfaces can also be dangerous.
9.8 Always wear laser‐protective eyewear
when working on or near reflective surfaces.
9.9 Do not attempt to activate the laser when
the tool housing is removed.
9.10 The laser is activated by means of a
button switch that is independent of the main
switch for the saw.
9.11 Do not replace the laser light assembly
with a different one. Any repairs must be
carried out by the laser manufacturer or an
authorized service agent.
10.1. If an extension cable is required, use an
approved triple core extension cable suitable for
the power input of the tool.
10.2. Grounded tools always require a three wire
extension cable.
10.3. As the distance from the supply outlet
increases you must use a heavier gauge extension
cable. Using extension cables with inadequately
sized wire causes a serious drop in voltage,
resulting in loss of power and possible tool
damage.
10.4. The smaller the gauge number of the wire
the greater the capacity of the cord.
10.5. When using a cable reel, always unwind the
cable completely.
9.12 Do not attempt to repair the laser guide
by yourself.
9.13 Do not attempt to change any parts of
the laser guide.
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05
SYMBOLS AND POWER RATING CHART
Danger! – Read the operating
instructions to reduce the risk of
injury.
Caution! Wear safety goggles.
Caution! Risk of Injury! Do
not reach into the running
saw blade.
Caution! Wear ear defenders. The
impact of noise can cause
damage to hearing.
Caution: Laser radiation. Do
not look into the beam! Laser
class 2 product!
Caution! Wear a dust mask.
Amperes
7.5M
15M
25M
30M
45M
60M
0 – 2.0
6
6
6
6
6
6
2.1 – 3.4
6
6
6
6
6
6
3.5 - 5.0
6
6
6
6
10
15
5.1 – 7.1
10
10
10
10
15
15
7.1 – 12.0
15
15
15
15
20
20
12.1 – 20.0
20
20
20
20
25
-
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06 06
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Product Features
Specifications:
Size: 80-175cm x 59cm x 71.5-82.5cm
Load capacity – 200kg
Length extendable – 80-175cm
Spring lock for legs
Package Contents:
1 x Lumberjack MSS200 Mitre saw stand
MITRE SAW NOT INCLUDED
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A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
Main Body
Support roller
Clamping handle
CHC screw head M8 X 25 hex
Nut M8
Washer
Clamping handle M8 X 25
Washer blocking
Main axis wheel
Washer E
Wheel
Handle
Tool holder retractable
Support servant
Clamping bolt
Intended Use
The power tool is intended as a stationary machine for making
straight lengthways and crossways cuts in wood. In this, mitre
angles from –45° to +45° as well as bevel angles from ‐45° to 45°
are possible. The capacity of the power tool is designed for
sawing hardwood and softwood. The power tool is not suitable
for cutting aluminium or other non‐ferrous metals or alloys.
07 08
ASSEMBLY
Avoid unintentional starting of the
machine. During assembly and for all
work on the machine, the power plug
must not be connected to the mains
supply.
1.
Carefully remove all parts included in the
delivery from their packaging.
Remove all packaging material from the
machine and the accessories provided.
Before starting the operation of the machine
for the first time, check if all parts listed in the
box content section have been supplied.
- Insert on to the main frame rail and secure
with the screw (C). Repeat for the other side.
Note: Check the power tool for possible
damage. Before further use the machine,
check that all protective devices are fully
function. Any lightly damaged parts must be
carefully checked to ensure flawless operation
of the tool. All parts must be properly
mounted and all conditions fulfilled that
ensure faultless operation.
Damaged protective devices and parts must be
immediately replaced by an authorised service
centre.
Always tighten the locking knob (20) &
(12) firmly before sawing. Otherwise the
saw blade can become wedged in the
workpiece.
- Attach carrying handle (L) using 2 x bolt (D),
2 x split ring (F), 2 x washer (H), and 2 x Nut
(E).
Support Roller Assembly
- Insert the roller arm into the
attachment as shown, and then clamp in
to place using screw (C). At this time also
screw in place the other screw (C) as
shown. You will need to assemble two of
these.
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08
ASSEMBLY
- Attach wheels (K) on to the axle (I) using
locking washers (J) as shown in the image
.
- One by one unlock each leg using lever (A1),
and then pull them out fully.
- Secure the wheels and axle to the main
frame using 2 x bolt (D), 2 x split ring (F), 2
x washer (H), and 2 x nut (E).
Installing the saw to the stand
With the stand unfolded and upright
- Attach the mitre saw to the saw brackets, one on
each side of the saw, using bolts (O), split rings (F),
washers (H), and nuts (E) (see figures 1 and 2).
- Next attach the saw to the stand as shown in
figures 3 to 6.
Unfolding the Legs.
- Flip the stand on to its back.
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09
ASSEMBLY
Levelling the Stand.
As shown in figures 7 and 8 the legs all have
several levels they can be set at, chose these
to best fit your need before installing the saw
on the stand.
Offset Mounting Bracket for Mitre Saws
- Secure the offset mounting brackets as
shown.
- These bracket can be used and adjusted to
match almost any offset hole pattern.
Before any transport operation, ensure
that all parts and moving parts of the set
are secured in the clamped position
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10
LUMBERJACK GUARANTEE
1. Guarantee
For the examination to take place clearly
1.1 Lumberjack guarantees that for a
stating the Returns Material Authorisation
period of 12 months from the date of
Number given.
purchase the components of
qualifying products (see clauses 1.2.1
1.2.4 The fault in question is not caused by
to 1.2.8) will be free from defects
industrial use, accidental damage, fair wear
caused by faulty construction or
and tear, wilful damage, neglect, incorrect
manufacture
1.2 During this period, Lumberjack, will
repair or replace free of charge any
parts which are proved to be faulty
in accordance with paragraph 1.1
providing that:
1.2.1 You follow the claims procedure
set out in clause 2.
1.2.2 Lumberjack and its Authorised
Dealers are given reasonable
opportunity after receiving notice
of the claim to examine the
product.
electrical connection, misuse, alteration or
repair of the product without approval.
1.2.5 The product has been used in a
domestic environment only.
1.2.6 The fault does not relate to
consumable items such as blades, bearings,
drive belts or other wearing parts which
can reasonably be expected to wear at
different rates depending on usage.
1.2.7 The product has not been used for
1.2.3 If asked to do so by lumberjack or
its Authorised Dealer, you return
hire purposes.
the product at your own cost to
1.2.8 The product has been purchased by
Lumberjack’s or the supplying
you, as the guarantee is not transferable
Authorised Dealer’s Premises -
MSS200
from a private sale.
11
LUMBERJACK GUARANTEE
2.4 Please note that it is essential that the letter of
2. Claims Procedure
claim reaches Lumberjack on the last day of this
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
guarantee at the latest. Late claims will not be
considered.
you. In our experience many initial problems
with machines that are thought to be fault due
to faulty parts are actually solved by correct
setting up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
3. Limitation of Liability.
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
Lumberjack, you will be provided with a Returns
Material Authorisation Number which must be
3.2 This guarantee does not confer any rights
clearly stated on the returned package, and any
other than these expressly set out above and does
accompanying correspondence. Failure to
not cover any claims for consequential loss or
provide a Returns Material Authorisation
damage. This guarantee is offered as an extra
Number may result in item being refused
benefit and does not affect your statutory rights
delivery.
as a consumer.
2.2 Any issues with the product resulting in a
4. Notice
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
This guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of guarantee may vary
in other countries.
2.3 If the authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this guarantee
should be made directly to Lumberjack. The
claim itself should be made in a letter setting out
the date and place of purchase, giving a brief
explanation of the problem which has led to the
claim.
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12
MISSING DECLORATION OF CONFORMITY
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13
PARTS LIST
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14
PARTS LIST
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15
PARTS LIST
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16
PARTS DIAGRAM PART 1
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17
PARTS DIAGRAM PART 2
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18
PARTS DIAGRAM FULL
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