TECHNICAL SPECIFICATIONS PRODUCT CODE MOTOR TYPE/ RATED VOLTAGE NO LOAD SPEED TORQUE SETTINGS CUTTING CAPACITY: • • • • JS02 #550 18V 0-2400 SPM 18+1+1 STEEL • 13mm (½”) WOOD • 50mm (2”) BLADE SHANK TYPE • U or T WEIGHT WITH POWERHANDLE (PH12) • 2kg No person should use this product without first reading and understanding all documentation and warning labels. Keep these instructions safe and provide them to all users. For use only as outlined in this document, any other use will be considered as misuse. This product contains materials that should be recycled but can not be disposed of with regular household waste. For disposal options contact your local recycling centre, council offices or your place of purchase. COMPLIANT 2011/95/EU GUARANTEE If you experience any problems with the product please contact your supplier or find your regional office via the website: www.cel-global.com Guarantee Normal wear and tear, including accessory wear, is not covered under guarantee. Following successful registration, the product is guaranteed for domestic use against manufacturing faults for a period of 24 months. Proper care is required to maintain this product in working condition. This product is not guaranteed for hire purposes. If you have any questions, please contact us: www.cel-global.com Declaration of Conformity We declare under our sole responsibility that the product described in “Technical Specifications” is in conformity with the following standards or standardisation documents: EN 60745-1:2006 EN 60745-2-11:2003+A11:07 Technical file can be provided by: CEL-HK 1604 Nan Fung Commercial Centre, 19 Lam Lok Street, Kowloon Bay, Hong Kong C Enterprise (UK) LTD Unit 4 Harbour Road Trading Estate Portishead, BS20 7BL, UK 3061583 © C Enterprise LTD 2013 Designed in UK Printed in China Manual Version: 130624 www.cel-global.com • firstname.lastname@example.org UK • HK • USA • China • Europe • Australia • Japan Chris Elsworthy Managing Director- 24th June, 2013 WARNING! For AC tools and appliances; check that input voltages on the rating plates and the plug types match your local mains supply. If it is different contact your supplier immediately and follow their advice. Do not modify the charger or plug in any way. For DC tools; only use batteries supplied or manufacturer recommended replacements. This product is sold in several configurations. The images and descriptions in this user manual may differ from your product. For features or accessories not covered by this manual or if you are unsure about a feature or function contact your supplier or visit www.cel-global. com where you can find updated user manuals and compatible parts. WARNING SYMBOLS GENERAL HAZARD READ INSTRUCTIONS PROTECT VISION, HEARING, RESPIRATION FLYING DEBRIS BE AWARE OF OTHERS KEEP DRY PROTECT FROM OVERHEATING WEAR APPROPRIATE CLOTHING SHARP BLADES IMPORTANT SAFETY NOTES General Safety Rules for Power Tools Read all warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tools plus compatible chargers and accessories. POWERhandle refers to an assembly containing a battery of cells, a trigger mechanism and other controls. A POWERhandle contains no user serviceable parts. 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. Always fully uncoil cables to avoid heat buildup. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. Fully uncoil all cords in use. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, and/or hearing protection used for appropriate conditions will reduce personal injuries. Be aware of dangerous conditions that can occur while working on certain materials. Take appropriate measures to reduce risk. For example; Oak and Beech can give off harmful dust. Use dust extraction and respiratory protection along with other safety precautions. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from JS02 those intended could result in a hazardous situation. 5) Battery tool use and care a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. 6) Service Have your power tool serviced by a qualified and approved repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Additional Safety Warnings for Jigsaws • When operating the saw, use safety equipment including safety goggles, ear protection, suitable dust mask and protective clothing including safety gloves. • Check the workpiece for any protruding nails, screw heads or anything that could damage or obstruct the blade. • Do not force the jigsaw, let the jigsaw do the work. • Do not try and cut a curve that is too tight. This will put undue pressure on the blade causing it to snap. • Never use the saw near flammable liquids or gases. • Allow the jigsaw to stop completely before removing it from the workpiece. • Keep hands away from cutting area and blade. • Do not reach underneath the workpiece. • If you are interrupted when operating the saw, complete the process and switch off before looking up. • Always hold the saw on parts that are insulated. If you accidentally cut into hidden wiring or the saw’s own cable, the metal parts of the saw will become “live”. • Ensure the blade is held tightly by the quick release system but can run freely in the blade guide. Adjust the blade guide as necessary for each blade. Jigsaw User Manual GENERAL HAZARD READ INSTRUCTIONS PROTECT VISION, HEARING, RESPIRATION 1 2 3 4 5 6 7 8 9 10 Quick Release Blade Holder Adjustable Sole Plate Blade (sold separately) Motor Vents POWERhandle (Sold Separately) Direction Switch - Both Sides POWERhandle Release Slider - Both Sides Trigger Soft Insulated Grip Worklight Belt Loop 1 2 5 7 8 4 3 6 9 10 18V POWERhandle POWERhandle Sold Separately INTENDED USE FITTING A POWERhandle NOTE! These pages refer to the PH12 POWERhandle (sold separately). If your POWERhandle is different please refer to the relevant instructions for that model. Release Catch (both sides or on rear of some POWERhandles) With an appropriate attachment fitted in the chuck this tool is intended for cutting wood, metal and plastic in straight lines or curves up to the ability of the fitted attachment and within the specification of the tool. Safety Switch (both Sides) Sharp blades, heat buildup, harmful dust and flying debris are a danger to user and bystanders. Use of suitable protective clothing, gloves, footwear, lung, eye and ear protection as well as safe working practices can reduce these risks. Always switch the tool off prior to any adjustment. Read and understand all safety warnings and all instructions before operating this product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Work Light Variable Trigger Rails WARNING! When changing battery, bit or whenever the tool is not in immediate use the direction switch must be in its central locked position to prevent accidental starting. Ensure the tool will not be accidentally started by pressing the trigger. FITTING A POWERhandle NOTE! Remove any debris from the area that joins the POWERhandle to the tool. Damage to contacts or mechanical controls could occur if debris is caught between them. Align the rails on the tool so they will slide smoothly into the rails on the POWERhandle. Once aligned, slide the two parts together firmly until there is a “click” as the locking catch engages. Test the catch is secure and the electrical contacts are engaged by selecting a direction and briefly pressing the trigger. Removing the POWERhandle Hold down the POWERhandle Lock Button while sliding the two POWERhandle Release Switches to the rear of the handle and slide the POWERhandle out of the tool from the rear. CHOOSE THE CORRECT TOOL Compatible Jigsaw blades U (Universal Type) or T (T shank Type, or Standard Bayonet) as shown on the right. Choosing the right blade TPI means Teeth Per Inch, also know as TOOTH SPACING measured tip to tip. KERF is the width of the cut. DRAFT indicates the blade is thicker at the teeth edge than the back edge, this helps to prevent jamming and allows the blade to cut curves but will also make it harder to cut a straight line. Blades described as THIN indicate the distance from teeth edge to back edge, a THICK blade will assist in a straight cut. Tooth patterns: MILLED, longer lasting, good for general use and hard woods, give a rougher cut than; GROUND, sharper teeth that wear quickly but give a clean finish and a faster cut; GROUND TAPERED and GROUND SIDE give good and excellent curve capabilities respectively; REVERSE CUT, cut on the down stroke. These reverse cut blades are ideal for laminated surfaces such as kitchen work surfaces but make the jigsaw much harder to control as they push the sole plate away from the work piece. 4mm Hex Key Blade Guide Adjuster Sole Plate Locking Screw Quick Release Blade Clamp Blade Guide FITTING/REMOVING A BLADE U T To Fit a jigsaw blade •Select a sharp high quality blade suitable for your work. •Remove the POWERhandle to prevent accidental starting. •Using the Hex Key loosen the Sole Plate Locking Screw and Blade Guide Adjuster. Quick •Support the body of Release the jigsaw and lift the Blade Blade Release Lever Clamp as shown. Lever •Remove the previous blade and Blade Guide ensure there is no debris which will jam the mechanism. •Insert a new blade with the teeth facing the front of the jigsaw and push firmly all the way into the Blade Clamp. •Release the lever and ensure it has locked the blade into position. There should be no play in blade or lever. •Position the Blade Guide so the roller guides the blade square to the Blade Clamp. •Adjust the Sole Plate to a suitable angle, ensure the teeth on the Sole Plate are pushed forward and have locked in place. •Tighten the Blade Guide Adjuster by hand. Note, the Blade Guide should be able to turn freely while preventing sideways blade movement. •Lock the Sole Plate and Blade Guide Roller in place with the Sole Plate Locking Screw. OPERATING THE TOOL NOTE! Before using briefly activate the jigsaw to ensure the blade is centred and secure. If there is any binding or unusual movement then loosen and re-fit. To start the Jigsaw Press the Safety Switch from either side and hold while pressing the Variable Trigger. The safety switch can be released once the jigsaw is running. NOTE! Always secure your work in a way that allows the blade to move freely below the cut material and so that the work piece does not jam the blade between cut edges. NOTE! Firm pressure keeping the sole plate on the work piece will prevent the jigsaw from kicking back if the teeth on the blade suddenly catches in the work piece. WARNING! Take extra care to prevent fingers and other objects coming into contact with the blade, especially on the other side of materials being cut. ALWAYS WEAR SAFETY EQUIPMENT WHEN OPERATING POWER TOOLS OPERATION TIPS CARE AND ENVIRONMENT •Measure and mark cuts allowing for the width of the cut, KERF. •Let the saw reach full speed before allowing blade to contact work piece. •Choose a sharp good quality blade that is suitable for your material and type of cut, see READ ALL below. INSTRUCTIONS •Keep sandpaper handy to finish cut surfaces. •To reduce kickback make sure your blade is long enough so that even at the top of the up stroke it is visible on the other side of the material. •Clamp your work so it cannot be moved by the stroke of the jigsaw, this will make it safer and your cut will be cleaner and more efficient. •Check both sides of the cut, blades can flex in the material and go off line easily. Also check for objects in the path of the blade. •Wood For fast straight cuts with a rough finish use a THICK blade with large ~3mm~ TOOTH SPACING (~10TPI). For a smooth finish use a blade with more teeth (20-30TPI) •Metal Soft metals can sometimes be cut with a wood blade. Harder metals and pipes can require a specialized blade. Usually over 20TPI, with a MILLED WAVY tooth pattern for a good finish and long life. Heat buildup may harden some metals, use oil or water to keep cool. •Plastic, Perspex, Plexiglass Cover the sole plate with masking tape or similar to prevent scratching. Support with a plywood or similar to prevent sagging. Cover the cut area with masking tape to prevent splitting and aid in marking up. Use a GROUND tooth blade ~24TPI keep pressure and speed constant to prevent melting, pausing with the motor running will cause heat buildup. Use water to keep the blade and the material cool. General inspection Regularly check that all the fixing screws are present and tight, they may vibrate loose over time. Keep the tool’s air vents unclogged and clean at all times. Remove dust and dirt regularly. Cleaning is best done with compressed air or a rag. CAUTION, Do not use cleaning agents to clean the plastic parts of the tool. A mild detergent on a damp cloth is recommended. Water must never come into contact with the tool. After each use, carefully clean the tool with a brush or rag. Clear any debris from around the battery mount, moving parts and clips. Lubrication No internal lubrication is necessary, the bearing area is sealed. A coating of machine oil on the metal parts will help prevent corrosion. Storage Store the tool, instruction manual and accessories in a secure, dry place. In this way you will always have all the information and parts ready to hand. Lithium ion batteries should ideally be stored with 40 to 80% capacity between 10ºC and 20ºC (50ºF and 68ºF). WARNING! Always charge Li-ion batteries before storage and at least every 3 months to prevent permanent damage. Environment When the time comes to dispose of this product please consider the environment and take it to a recognised recycling facility instead of disposing with general household waste. Call your local council, civic amenity site, or recycling centre for information on the recycling and disposal of electrical products and batteries. If you do not have access to suitable disposal facilities in your area please contact your place of purchase, they will advise you on the best way to dispose of your product. Maintenance All electrical parts should be regularly serviced by an approved engineer. ASSEMBLE A SCROLL SAW These instructions should be read in Fit the Jig Saw to the Case Lid conjunction with those for the case Open the case lid and remove any used. fitted tools. Slide the Locking Slider out of the way. Fit the rear of the Sole Plate into the recess at the bottom of the opening in the case lid and the blade through the small slot in the case lid. Rotate the saw into place and release the Locking Slider, ensure it slides back to hold the saw in place securely. Fit the Internal Power Coupling onto the Rails on the saw in where the POWERhandle connects for handheld use. Set Blade Angle then close and latch the lid. Insert the Post/Fence vertically into the rear of the case with the small NOTE! This hook page refers toward the rear of the case. Push it down until it to parts not locks into place, to adjust the height or remove the included in all post you can lift the Locking Lever. Fit the Work packages. Clamp into a pair of holes on the Post and tighten down onto your workpiece. START / STOP Fit a POWERhandle into the Main Dock on the case. Use the Green and Red Start / Stop buttons to start and stop the tools fitted to the case. The backlight on the LCD Display will glow green when the Start button is pressed.