AC Powered AC Powered - Automated Gates and Equipment

Installation/Owner’s Manual
Model 9024-080
AC Powered Vehicular Slide Gate Operator
Use this manual for circuit board 4100-010 Revision AA or higher.
9024-065-S-11-16
For Solar Power, See 9024-066 Solar Manual
EXTERNAL ENTRAPMENT PROTECTION MUST be
installed or the gate operator WILL NOT function.
AC Powered
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THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE SYSTEMS TECHNICIAN ONLY.
Visit www.dkslocator.com to find a professional installing and servicing dealer in your area.
AC Powered
Date Installed:
Installer/Company Name:
Circuit Board
Serial Number
and Revision Letter:
Phone Number:
Leave Manual with Owner
Copyright 2016 DoorKing, Inc. All rights reserved.
UL 325 Compliant
Copyright 2009 DoorKing, Inc. All rights reserved.
QUICK GUIDE: DIP-Switches
See page 21 for more information about DIP-switches.
Reset button on circuit board MUST be pressed before new DIP-switch settings will take affect.
SW 1 (Top 8 DIP Switches)
Switch
Function
1
Operator
Opening
Direction
2
Auto-Close
Timer
Setting
Opening direction
using ON setting.
Full Open Input
Reverses Gate
4
Stops Gate
(Slide gates)
Quick-Close
Timer Override
(Slide gates)
5
Opening direction
using OFF setting.
Changes direction operator will cycle open
upon initial AC power up and open command.
OFF Auto-close timer is OFF. Manual input required to close an open gate.
ON Normal Setting. Auto-close timer is ON. Adjustable from 1-23 seconds.
OFF The output wired to main terminal 4 becomes the output from the exit loop detector
plugged into the EXIT Loop port.
ON Normal Setting. Main terminal 4 is a normal FULL open input.
OFF Normal Setting. Input to main terminal 10 and reverse loop will reverse gate
during close cycle.
ON Input to main terminal 10 and/or reverse loop will stop gate during close cycle –
gate will continue to close after input to main terminal 10 and/or reverse loop are
cleared (Helps prevent tailgating).
Exit Loop Port
Output
3
Description
6-OFF
Relay:
6-OFF
6 and 7 Main Terminals
6-ON
13 and 14
6-ON
Accessory Power/
8
Maglock Power
OFF Normal Setting. Quick close feature is OFF. Auto-Close timer functions normally.
ON Quick close feature is ON. Opening gate will stop and close as soon as all reversing
inputs (Reverse loops, photo sensors) are cleared regardless of the distance the
gate has opened. Any Auto-Close timer setting overrides to 1 sec.
7-OFF Normal Setting. Relay activates when gate is at open limit.
7-ON Relay activates when gate is not closed.
7-OFF Relay activates when gate is opening and open.
7-ON Relay activates during opening and closing cycle.
OFF 500 mA Constant power for accessories connected to main terminal 12.
ON Normally Closed power for Maglock connected to main terminal 12.
SW 2 (Bottom 8 DIP Switches)
Switch
Function
1 and 2
Select
Operator
Type
3
Input Power
Failure Mode
4
Reverse/Shadow
Input
5
Overlapping
Dual Gates
6
7 and 8
Sec:A2
Quick Guide - 1
Setting
1-OFF
1-OFF
1-ON
1-ON
2-OFF
2-ON
2-OFF
2-ON
OFF
ON
OFF
ON
OFF
ON
Circuit Board
Power
Management
OFF
ON
Not Used
OFF
Setting MUST be used
Description
Slide Gate Operator
DO NOT USE for the 9024. Swing Gate Operator
DO NOT USE for the 9024. Barrier Gate Operator
DO NOT USE for the 9024. Overhead Gate Operator
Normal Setting. Gate operates normally using ONLY battery back-up power.
After batteries are depleted, gate will remain CLOSED until AC power is restored.
Gate fully opens and operator shuts down until AC input power is restored.
Main terminal 10 is a REVERSE input.
DO NOT USE for the 9024. Main terminal 10 is a SHADOW loop (Swing gates ONLY)
Switch 5 MUST be turned OFF for the 9024.
DO NOT USE for the 9024. Overlapping gates ARE used (Dual swing gates ONLY).
Secondary gate starts to open a few seconds before primary gate starts.
Used for 115/230 VAC input power. Board receives Constant power.
Used for Solar input power. Board Minimizes power when not in use. All terminals
shut down power except main terminals 1, 2, 3 and loop detector ports.
Switches 7 and 8 MUST be turned OFF for the 9024.
9024-065-S-11-16
QUICK GUIDE: Terminal Descriptions
See page 28 for terminal wiring.
SW 1
UL 325
• lf SW 1, switch 3 is OFF, input to main
terminal 4 becomes the output from the
EXIT loop detector plugged into the EXIT
loop port. (Used for specialized functions).
OPEN Beam Stop
CLOSE Beam Reverse
OPEN Edge/Beam Reverse
CLOSE Edge/Beam Reverse
Ground (Common)
Ground (Common)
OPEN
CLOSE
STOP
Common
See pages 24 - 26
CLO
1 2 3 4 5 6 7 8 9 10
ST
4
3-Button
Station
EN
O
#2
1 2 3 4 5
ON
#4
#8
NC
6
#19
#20
Connects to a DoorKing Tracker Expansion
Board. Data will be reported about this gate
operator’s SPECIFIC activity to a DoorKing
access control system. A list of the events
will be “Tracked” and stored in the access
control system.
Low Voltage Common
2
3
4
5
Full Open
6
7
8
9
Full Open
• When gate is closing: SW 1, switch
4 is ON, an input to main terminal 10
(eg: photo beam gets obstructed) will
stop the gate, then continue to close
the gate when input is clear (Used to
help prevent tailgating vehicles from unauthorized entry). See page 21 for more information.
10
24 VDC - 250 mA max.
Open / Loop out
Low Voltage Common
SW1, switch 8 OFF: 24-VDC,
500 mA constant power can be
provided for desired accessories
wired to terminal 12 when the
maglock is NOT used.
Ph
o
Se to
nso
r
Low Voltage Common
12
Partial Open
Low Voltage Common
10
11
12
Reverse / Stop
13
14
15
16
17
18
19
Relay
20
Tracker In
24 VDC Accessories / Maglock
Relay
13 14
Low Voltage Common
Bi-Parting
Bi-Parting
Common
16 17 18
SW1, switch 8 ON: 24-VDC
Maglock power is provided
except when the gate is opening or open
(Normally Closed function). 1 Amp Max.
ock
gl
Ma
Low Voltage Common
SW 1
Operation of relay is dependent on
setting of SW 1, switches 6 and 7.
Relay contacts can be set for
Normally Open (NO) or Normally
Closed (NC) operation.
Contact rating is
NO
1 amp maximum
at 24-volts DC.
NC
SW 1
ON
NO
1
1 2 3 4 5 6 7 8
Relay
Contacts
9024-065-S-11-16
• When gate is closing: SW 1, switch 4 is OFF,
an input to main terminal 10 (eg: photo beam
gets obstructed) will reverse and open the gate.
Note: If the auto-close timer is ON,
SW 1
when gate reaches the open position,
timer will time out and close the gate.
ON
#6
#10
Main Terminal Input LEDs
• When using a 3-button control
station, the 3-pin jumper MUST
be set to ON position.
1 2 3 4 5 6 7 8
Main Terminal Input
M
LLEDs Note: The LED
tha
tth
that
h is beside the main
terminal wiring input
will light when that
terminal input gets
activated.
Main Terminal Input LEDs
1 2 3 4 5 6 7 8
ON
WER
WE
ER
POWER
This input ONLY functions when gate is fully
opened or in the closing cycle.
ON
KEY
SWITCH
SW2
ON
8
ON
SW1
FF
• Use a standard 4-wire 3-button
control station.
DoorKing’s 3-wire 3-button
control station cannot be used.
1 2 3 4 5 6 7 8
OFF
3 BUTTON
CONTROL
SE
OP
P4
3 Button
LEDs
For long gate applications. An input
device connected to main terminal 8 will
open the gate to the partial open setting,
See page 22 for more information.
3 Button Station
OP
ON
UL 325/3 Button 10-Pin Terminal
1 2 3 4 5 6 7 8
• lf SW 1, switch 3 is ON, functions as a
normal full open input (Normal setting).
Bi-Parting Gates ONLY. Connect secondary gate operator
main terminals 16-17-18 to primary main terminal
16-17-18 respectively. 16 & 17 wires MUST be twisted
together.
Tracker Data
16 & 17 wires MUST be twisted
19 20
18 wire COM
Primary operator is determined by pressing its
KEY SWITCH FIRST after powering up operators.
This establishes Primary/Secondary operator order.
Quick Guide - 2Sec:A3
SPECIFICATIONS FOR MODEL 9024-080
Use this manual for the Model 9024-080 operator with circuit board 4100-010 Rev AA or higher ONLY.
Class of Operation
Type of Gate
Drive Sprocket Size
Motor
Power Input: Volts@Amps
Batteries
Maximum Gate Cycles
UL 325 Class I, II, III, IV
Vehicular Slide Gates Only
#40 Chain
Quadra Drive DC Motor
115 VAC @ 1.8 Amps OR 230 VAC @ 0.9 Amps
Two 12 Volt, 7.2 A/Hr (Standard)
Two 12 Volt, 18 A/Hr (Optional)
AC Power: Continuous
Battery Power - 12 Volt, 7.2 A/Hr (Standard): 40 Cycles
Battery Power - 12 Volt, 18 A/Hr (Optional): 150 Cycles
Battery Power Note: The number of gate cycles when using ONLY battery
power WILL vary depending on gate weight, gate length, operating
condition of gate hardware, temperature and amount of charge in batteries.
Gate Speed
Max Gate Weight
Max Gate Length
Inherent Entrapment
Protection Device
External Entrapment
Protection Device Inputs
(Monitored Inputs)
1 Ft/Sec
1,000 Lbs - 453.6 Kg (Gate installed level in good working condition)
40 Ft - 12.2 Meters (Gate installed level in good working condition)
Inherent Reverse Sensor System (Type A)
Connection inputs for Non-contact Sensor - Photo Sensor (Type B1)
Connection input for Contact Sensor - Reversing Edge (Type B2)
TWO (2) Entrapment Protection Devices are REQUIRED
for UL 325 compliance.
Type B1 and B2 MUST be MONITORED when used.
19”
Gate Frame
OPTIONAL BATTERY
12 Volt 18 Amp/Hr
Battery for Extended
Back-Up Power
P/N 1801-004
Two (2) required.
STANDARD BATTERY
12 Volt 7.2 Amp/Hr
Standard
Replacement Battery
P/N 1801-003
Two (2) required.
WARNING
CONFORMS TO
ANSI/UL-325
53382
CERTIFIED TO
CAN/CSA C22.2 NO. 247
VEHICULAR GATE OPERATOR
CLASS
MOVING GATE CAN CAUSE
SERIOUS INJURY OR DEATH
Persons are to keep clear! The gate is capable of
being moved without prior warning.
Do not let children operate the gate or play in the
gate area.
This entrance is for vehicles only. Pedestrians
must use a separate entrance.
Persons are to read the owner’s manual and
safety instructions.
For gate operator using Type D entrapment
protection, an automatic closing device (such as a
timer, loop sensor or similar device) shall not be
employed.
HP
MODEL
SERIAL
VOLTS
PHASE
AMPS
60 Hz
16.5”
MAX GATE LOAD
DoorKing, Inc., Inglewood, CA
28”
Chain Height:
7.75” Idler wheels in
top position.
4” Minimum
Concrete Pad
Concrete Pad
DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons
of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights
reserved. No portion of this manual may be copied, reproduced, translated, or reduced to any electronic medium without prior written consent from DoorKing, Inc.
Sec:A4
9024-065-S-11-16
TABLE OF CONTENTS
QUICK GUIDES
Quick Guide: DIP-Switches
Quick Guide: Terminal Descriptions
Slide Gate Requirements
Safety Information for Slide Gate Operators
ASTM 2200 Standard for Gate Construction
Important Safety Instructions
Instructions regarding intended installation
Important Notices
UL325 Entrapment Protection
Glossary
SECTION 1 - INSTALLATION
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
Hardware for the Gate
Underground Conduit Requirements
Typical Gate Types
Operator Mounting Positions
Concrete Pad Setup or Optional Post Mount Kit
Positioning Operator and Chain
Attaching Operator and Chain
Endless Idler Assembly (On Select Installations)
DoorKing’s Chain Tray Kit
Installation of Warning Signs
SECTION 2 - AC INPUT POWER TO OPERATOR(S)
2.1
2.2
2.3
AC Power Wire Runs and Terminal Connection
Setting Input Power Jumper and Turning Power ON
Bi-Parting Gates - Dual Gate Operators
SECTION 3 - ADJUSTMENTS
3.1
3.2
3.3
3.4
4100 Circuit Board Descriptions and Adjustments
DIP-Switch Settings for 4100 Circuit Board
Limit Switches
Inherent Reverse Sensor Adjustment
SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION
4.1
4.2
4.3
UL 325 Terminal Wiring
External Entrapment Protection Device Locations
Loop Detectors
SECTION 5 - MAIN TERMINAL WIRING
5.1
5.2
Terminal Descriptions
Control Wiring
SECTION 6 - OPERATING INSTRUCTIONS
6.1
6.2
6.3
Operator Controls and Resets
Shutdown Conditions
Manual Gate Operation
SECTION 7 - MAINTENANCE AND TROUBLESHOOTING
7.1 Maintenance
7.2 Built-In Diagnostics
7.3 Troubleshooting
7.4 Accessory Items
Model 9024-080 AC Input Power Wiring Diagram
9024-065-S-11-16
Quick Guide - 1
Quick Guide - 2
2
3
4
4
4
5
6
7
8
8
8
9
10-12
13
14
14
15
16
16
17
17
18
18
19
19
20-21
22
23
24
24
25-26
27
28
28
29
30
30
31
32
33
33
33
34-35
36
37
1
Illustrations not to scale.
Slide Gate Requirements
The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate
access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that
persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
(ref. UL 325 58.8.4.b)
Adjacent fence that covers open gate position.
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
High Risk of Entrapment Area
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
Closed Gate
XXX
All openings of a horizontal slide gate are
guarded or screened from the bottom of the gate to
a minimum of six (6) feet (1.83 m) above the ground
to prevent a 2 1/4 inch (57.2 mm) diameter sphere
from passing through the openings anywhere in the
gate and in that portion of the adjacent fence that the
gate covers in the open position.
(ref. ASTM F2200-11a, 6.1.2)
DoorKing recommends installing screened wire
mesh on the ENTIRE gate AND and on that portion
of the adjacent fence that the gate covers in the
open position. (See above).
2
Gate Support Post
High Risk of Entrapment Area
Note: A filler post or barrier
may need to be installed in the
gap area to reduce the distance
to 2 1/4 inches or less.
A contact sensor should be
installed in this area for
safety. (See A on next page
and page 25).
Gate Frame
A gap, measured in the horizontal plane parallel to
the roadway, between a fixed stationary object
nearest the roadway (such as a gate support post)
and the gate frame when the gate is in either the
fully open position or the fully closed position,
shall not exceed 2 1/4 inch (57.2 mm).
(ref. ASTM F2200 6.1.4)
2 1/4” maximum gap area
Guide
Gates shall be designed, constructed and
installed to not fall over more than 45
degrees from the vertical plane, when a gate
is detatched from the supporting hardware.
Rollers
Fall Over Bracket
Screened Wire Mesh Less than 2 1/4”
9024-065-S-11-16
Safety Information for Slide Gate Operators
Entrapment protection devices are required to reduce the risk of injury.
Install sensors where the risk of entrapment or obstruction exists while
gate is moving. Individual requirements will vary. See pages 24-26 for
more information on typical layout locations and setup.
Physical Stops
Positive stops shall be required
to limit travel to the designed
fully open and fully closed
positions. These stops shall be
installed either at the top of the
gate, or at the bottom of the
gate where such stops shall
horizontally or vertically project
no more than is required to
perform their intended function.
Helps minimize the potential of entrapment during the back
travel of the gate.
2
Contact Sensor (Reversing Edges)
A
Installed on the fence to help minimize the potential of
entrapment between the gate and fence. A filler post or
barrier MAY need to be installed between fence and gate.
B
Helps minimize the potential of entrapment during the
back travel of the gate.
Guide Rollers
Moving Gate Can Cause
Serious Injury or Death
See previous page for more information.
KEEP CLEAR! Gate may move at any time
without prior warning.
Do not let children operate the gate or play
in the gate area.
This entrance is for vehicles only.
Pedestrians must use separate entrance.
A
Minimizes the potential
of the gate closing
when a vehicle is
present. Number and
placement of loops is
dependent on the
application.
Warning Signs
Separate
Pedestrian
Walkway
1
C
Moving Gate Can Cause
Serious Injury or Death
Fence
Permanently mounted and easily
visible from either side of the gate.
1
Reverse
Loop
KEEP CLEAR! Gate may move at any time
without prior warning.
Do not let children operate the gate or play
in the gate area.
This entrance is for vehicles only.
Pedestrians must use separate entrance.
Minimizes the potential
of the gate closing
when a vehicle is
present. Number and
placement of loops is
dependent on the
application.
Non-Secure Side of Gate
Reverse
Loop
Closed Gate
(Optional) will
provide an open
command to the
gate operator(s)
when a vehicle is
exiting the property.
Secure Side of Gate
Automatic
Exit Loop
May be necessary on part
of fence AND entire gate.
See previous page for more
information.
Warning Sign
B
Minimizes the potential of the gate closing on vehicular
or other traffic that loops cannot sense.
Screened
Wire Mesh
XXX
C
Fence
2
XXXXXXXXX
Minimizes the potential of the gate closing on vehicular or
other traffic that loops cannot sense. It can be installed on the
secure OR non-secure side of gate.
High Risk of Entrapment Area
Non-Contact Sensors (Photo Sensors)
1
Illustration not to scale.
Photo Sensor or
Reversing Edge is
REQUIRED for operator
to function.
Physical Stop
Located so pedestrians
cannot come in contact
with the vehicular gate.
9024-065-S-11-16
3
ASTM F2200 Standard for Gate Construction
Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction.
For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org.
Important Safety Instructions
WARNING - To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors.
After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of
injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS!
Instructions regarding intended installation:
• Install the gate operator only if:
1. The operator is appropriate for the construction of the gate and the usage class of the gate.
2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to
prevent a 2 ¼ inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence
that the gate covers in the open position.
3. All exposed pinch points are eliminated or guarded.
4. Guarding is supplied for exposed rollers.
• The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian
access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate
during the entire path of travel of the vehicular gate.
• The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to
reduce the risk of entrapment. Swinging gates should not open into public access areas.
• The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator
clutch, pressure relief valve or reduce reversing sensitivity to compensate for a damaged gate.
• For gate operators utilizing Type D protection:
1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving.
2. A warning placard shall be placed adjacent to the controls.
3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed.
4. No other activation device shall be connected.
• Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from
reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls should have a security feature to prevent
unauthorized use.
• The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
• A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
• For gate operators utilizing a non-contact sensor:
1. See the instructions on the placement of non-contact sensors for each type of application.
2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving in the opening direction.
3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exist, such as the perimeter reachable by a moving
gate or barrier.
• For gate operators utilizing contact sensors:
1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and
post mounted both inside and outside of a vehicular horizontal slide gate.
2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not
subjected to mechanical damage.
5. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall
be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar
obstructions. A wireless contact sensor shall function under the intended end-use conditions.
6. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
4
9024-065-S-11-16
Important Notices
Vehicular gate operator products provide convenience and security. However, gate operators must use high levels of force to move gates and most people
underestimate the power of these systems and do not realize the potential hazards associated with an incorrectly designed or installed system.
These hazards may include:
• Pinch points
• Entrapment areas
• Reach through hazards
• Absence of entrapment protection devices
• Improperly located access controls
• Absence of vehicle protection devices
• Absence of controlled pedestrian access
In addition to these potential hazards, automated vehicular gate systems must be installed in accordance with the UL 325 Safety Standard and the ASTM
F2200 Construction Standard. Most people are unaware of, or are not familiar with, these standards. If an automated vehicular gate system is not properly
designed, installed, used and maintained, serious injuries or death can result. Be sure that the installer has instructed you on the proper operation of the
gate and gate operator system.
Be sure that the installer has trained you about the basic functions of the required reversing systems associated with your gate operating system and how
to test them. These include reversing loops, inherent reversing system, electric edges, photoelectric cells, or other external devices.
• This Owner’s Manual is your property. Keep it in a safe place for future reference.
• Be sure that all access control devices are installed a minimum distance of 6 feet away from the gate and gate operator, or in such a way that a
person cannot touch the gate or gate operator while using the device. If access control devices are installed in violation of these restrictions,
immediately remove the gate operator from service and contact your installing dealer.
Opening device MUST be mounted a
minimum of 6 feet from the gate and
NOT accessible through the gate!
• Loops and loop detectors, photo-cells or other equivalent devices must be installed to prevent the gate from closing on vehicular traffic.
• The speed limit for vehicular traffic through the gate area is 5 MPH. Install speed bumps and signs to keep vehicular traffic from speeding
through the gate area. Failure to adhere to posted speed limits can result in damage to the gate, gate operator, and to the vehicle.
• Be sure that all persons who will use the gate system are familiar with the proper use of the gate and gate operator and are familiar with the
possible hazards associated with the gate system.
• Be sure that warning signs are permanently installed on both sides of the gate in an area where they are fully visible to traffic.
• It is your responsibility to periodically check all entrapment protection devices. If any of these devices are observed to function improperly,
remove the operator from service immediately and contact your installing or servicing dealer.
• Follow the recommended maintenance schedule.
• Do not allow children to play in the area of the operator or to play with any gate-operating device.
• To remove the gate operator from service, operate the gate to the full open position and then shut off power to the operator at the service panel.
9024-065-S-11-16
5
UL 325 Entrapment Protection
UL 325 Classifications
Authorized
Personnel ONLY
Class I - Residential
Vehicular Gate Operator
Class III - Industrial/Limited Access
Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in garages
or parking areas associated with a residence of one-to four single
families.
A vehicular gate operator (or system) intended for use in an
industrial location or building such as a factory or loading dock
area or other locations not accessible by or intended to service
the general public.
STATE PRISON
Class II - Commercial/General Access
Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in a
commercial location or building such as a multi-family housing
unit (five or more single family units), hotel, garages, retail store,
or other buildings accessible by or servicing the general public.
Class IV Restricted Access
Vehicular Gate Operator
A vehicular gate operator (or system) intended for use in a
guarded industrial location or building such as an airport security
area or other restricted access locations not servicing the general
public, in which unauthorized access is prevented via supervision
by security personnel.
Gate Operator Category
Effective January 12, 2016
Horizontal Slide, Vertical Lift, Vertical Pivot
Entrapment Protection Types
A, B1*, B2* or D
Type A - Inherent entrapment protection system.
Type B1 - Non-contact sensor (photoelectric sensor or the equivalent).
Type B2 - Contact sensor (edge device or equivalent).
Swing, Vertical Barrier (Arm)
A, B1*, B2*, C or D
Vertical Barrier Note: Barrier gate operators (arm)
that is not intended to move toward a rigid object
closer than 16 inches (406 mm) are not required to
be provided with a means of entrapment protection.
Type C - Inherent force limiting, inherent adjustable clutch or inherent pressure relief device.
Type D - Actuating device requiring constant pressure to maintain opening or closing motion of the gate.
* B1 and B2 means of entrapment protection must be MONITORED.
6
9024-065-S-11-16
Glossary
GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage
barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and
completes the perimeter of a defined area.
RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I - A vehicular gate operator (or system) intended for use in a home
of one-to four single family dwelling, or garage or parking area associated therewith.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR - CLASS II - A vehicular gate operator (or system)
intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units),
hotels, garages, retail store, or other building servicing the general public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR - CLASS III - A vehicular gate operator (or system)
intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended
to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR - CLASS IV - A vehicular gate operator (or system) intended for use in
a guarded industrial location or building such as an airport security area or other restricted access locations not servicing
the general public, in which unauthorized access is prevented via supervision by security personnel.
VEHICULAR BARRIER (ARM) OPERATOR (OR SYSTEM) - An operator (or system) that controls a cantilever type device (or
system), consisting of a mechanical arm or barrier that moves in a vertical arc, intended for vehicular traffic flow at
entrances or exits to areas such as parking garages, lots or toll areas.
VEHICULAR HORIZONTAL SLIDE-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a
gate which slides in a horizontal direction that is intended for use for vehicular entrance and exit to a drive, parking lot, or
the like.
VEHICULAR SWING-GATE OPERATOR (OR SYSTEM) - A vehicular gate operator (or system) that controls a gate which
moves in an arc in a horizontal plane that is intended for use for vehicular entrance and exit to a drive, parking lot, or the
like.
SYSTEM - In the context of these requirements, a system refers to a group of interacting devices intended to perform a
common function.
WIRED CONTROL - A control implemented in a form of fixed physical interconnections between the control, the associated
devices, and an operator to perform predetermined functions in response to input signals.
WIRELESS CONTROL - A control implemented in means other than fixed physical interconnections (such as radio waves or
infrared beams) between the control, the associated devices, and an operator to perform predetermined functions in
response to input signals.
INHERENT ENTRAPMENT PROTECTION SYSTEM - A system, examples being a motor current or speed sensing system,
which provides protection against entrapment upon sensing an object and is incorporated as a permanent and integral part
of the operator.
EXTERNAL ENTRAPMENT PROTECTION DEVICE - A device, examples being an edge sensor, a photoelectric sensor, or
similar entrapment protection device, which provides protection against entrapment when activated and is not incorporated
as a permanent part of an operator.
ENTRAPMENT - The condition when an object is caught or held in a position that increases the risk of injury.
9024-065-S-11-16
7
SECTION 1 - INSTALLATION
Prior to beginning the installation of the slide gate operator, we suggest that you become familiar with the
instructions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is
performed in an efficient and professional manner compliant with UL 325 safety and ASTM F2200 construction
standards.
The proper installation of the vehicular slide gate operator is an extremely important and integral part of the
overall access control system. Check all local building ordinances and building codes prior to installing this
operator. Be sure your installation is in compliance with local codes.
1.1 Hardware for the Gate
Good hardware is essential for proper operation of a sliding gate. DoorKing has a full line of gate hardware products that will
ensure safe, reliable and long lasting gate operation. The gate must be properly installed and roll smoothly in both directions.
Roller Bearing V-Wheels
with Protective Cover - Helps
to minimize a pinch point on
the gate’s wheel and V-rail.
Guide Rollers with
Protective Covers - Helps
to minimize a pinch point
on the gate.
Endless Idler Assembly with
Protective Cover - Helps to
minimize a pinch point for a
180° chain return.
Gate End Retainer - Helps stabilize
the end of the gate in the open or
closed position.
1.2 Underground Conduit Requirements
Primary
Operator
Position
Secondary
Operator
Position
3 Low Voltage Wires (Dual Operator Application Only)
External Safety Devices, Controls and P.A.M.S. Wires (Low Voltage wire insulation)
Loop Lead-In Wires (Low Voltage wire insulation)
AC Input Power
AC Input Power
(High Voltage wire insulation)
(High Voltage wire insulation)
Sweeps
3/4 Inch Conduit Recommended
• The conduit requirements are for a typical slide gate operator installation (the secondary operator is shown for those
applications where a secondary operator may be used). The conduit requirements for your application may vary from
this depending on your specific needs.
Sweep
• Use only sweeps for conduit bends. Do not use 90° elbows as this will make wire pulls very
YES
Elbow
NO
difficult and can cause damage to wire insulation. DoorKing recommends using 3/4-inch conduit.
• Installation of ONE External Entrapment Protection Device is REQUIRED (photo sensor and/or reversing edge).
• Be sure that all conduits are installed in accordance with local codes.
• Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
8
9024-065-S-11-16
1.3 Typical Gate Types
The Model 9024 operator is designed to be installed on any of these gate types. See the next 3 pages for specific operator
mounting positions.
• Steel or Aluminum.
• 1,000 lb max. weight per gate.
• Chain tray recommended for gates over 20 ft.
(Post mount installation when using a chain tray.)
• Single operator - 40 ft max gate length.
Dual operators - 80 ft max gate length.
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9024-065-S-11-16
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9
1.4 Operator Mounting Positions
The Model 9024 operator is designed to be installed in the front, rear and center mounting positions shown on this page and
the next 2 pages. V-wheel V-rail ornamental gates are shown as examples but other gate types on the previous page can use the
same mounting setups. Once the mounting position has been selected, refer to pages 13 thru 16 for specific installation
instructions.
Front Position with Concrete Pad
Standard method of installation.
Idler Wheels and Chain Setup
• Operator’s chain idler wheels are factory set
in the top position.
Top View
Front Position with Post Mount Kit
Raises operator and allows different chain heights.
A filler post or barrier may need to be installed between
the gate and wall area (See page 2 for more information).
Idler Wheels and Chain Setup
• Set operator chain idler wheels in the
bottom position.
• Optional chain tray kit may be installed.
See page 16 for more information.
See page 13 and the post mount instruction sheet included with the kit for more information about post installation.
Top View
A filler post or barrier may need to be installed between
the gate and wall area (See page 2 for more information).
Additional hardware required. Post mount kit (P/N 9000-015).
10
9024-065-S-11-16
Rear Position with Concrete Pad
Idler Wheels and Chain Setup
Hides the chain from outside the property looking in.
• Set one chain Idler wheel at the top
and one in the center position.
A filler post or barrier may need to be installed between
the gate and wall area (See page 2 for more information).
Top View
Additional hardware required. Endless idler assembly (P/N 2600-818) and
additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed.
End
les
s
Idle
r
See page 15 for
more information
about endless idlers.
Rear Position with Post Mount Kit
Idler Wheels and Chain Setup
Raises operator and allows different chain heights.
• Set one chain Idler wheel at the center
and one in the bottom position.
See page 13 and the post mount
instruction sheet included with the kit for
more information about post installation.
Additional hardware required. Post mount kit (P/N 9000-015). Endless idler assembly (P/N 2600-818)
and additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed.
9024-065-S-11-16
11
Center Position with Post Mount Kit Hides the chain from outside the property looking in.
Allows the use of DoorKing’s chain tray kit to attach to gate. This is useful with long gates. It supports the chain’s weight and
helps prevent chain “stretching”.
Idler Wheels and Chain Setup
• Set operator chain idler wheels in the bottom
position.
See next page and the post mount instruction sheet included with the kit for more information about post installation.
A filler post or barrier may need to be installed between
the gate and wall area (See page 2 for more information).
Top View
Additional hardware required. Post mount kit (P/N 9000-015). Endless idler assembly (P/N 2600-818)
and additional chain #40 (P/N 2600-442 - 20 ft. per box) may be needed.
Gate in Open Position
Gate in Close Position
En
dle
Idl ss
er
End
Idle less
r
See page 15 for
more information
about endless idlers.
DoorKing’s Chain Tray Kit for Long Gates
See page 16 for more information.
Gate End Retainer
Gate shown in open position.
Chain Tray
12
9024-065-S-11-16
1.5 Concrete Pad Setup OR Post Mounting
Concrete Pad Setup
Gate
4” Minimum
Side View
8”
3.75”
2”
2”
Conduit
Area
Concrete Pad
Center
4.5”
Concrete pad
MUST be level.
Gate
13”
2” 2.5” 3.75”
3.5”
12”
12”
Concrete Pad
24”
4” min. above ground.
16.5”
24”
Minimum Concrete Pad
Conduit
12”
7”
Extended Concrete Porch
(Work Area)
Underground depth of
the concrete pad is
determined by soil
conditions and local
building codes.
Reinforced concrete
recommended.
Top View
Side View
Optional Post Mount Kit
Base Plate
Wall
Gate
DoorKing offers a post mount kit specifically for
the Model 9024 (P/N 9000-015). The kit
includes a base plate, 2 posts and hardware to
attach the operator to the base plate. This kit
will raise the operator and allow different chain
heights for specific operator applications. Refer
to the instruction sheet provided with the kit for
concrete foundation size, conduit type and
placement. This kit is needed if a chain tray is
required to support the chain’s weight when a
longer gate is used (See page 16 for more
information about DoorKing’s chain tray kit).
Operator
Attachment
2 Posts Hardware
4”
Base Plate
MUST be level.
Optional
Chain Tray
Kit
Underground depth of the concrete
foundation is determined by soil
conditions and local building codes,
18” minimum depth. Reinforced
concrete recommended.
9024-065-S-11-16
18”
Min.
Concrete Foundation
Operator must be 4” minimum.
3/4” conduit
with sweeps.
13
1.6 Positioning Operator and Chain
Chain
Bracket
Lines up
with Idler
Wheels
Chain
Idler Wheels
Operator and chain
MUST be parallel to gate!
NO
Operator and
chain are NOT
parallel to gate.
NO
Chain bracket
does NOT
align with
idler wheels.
YES
Chain bracket MUST line
up with chain idler wheels!
YES
Chain brackets MUST be
mounted so the chain
remains the same height
as it is on the idler wheels!
7.75”
Idler Wheel
Top Position
(Front Mount
Installation)
Correct
Chain
Bracket
Height
1.7 Attaching Operator and Chain
Chain brackets
positioned
too low.
Gate
Frame
Correct
Chain
Bracket
Height
NO
Chain
brackets
positioned
too high.
Chain Bracket
n1
tio
Op
3/8
Attaching Operator
to Concrete Pad
Connect Chain Bracket
to Gate. Weld completely
DoorKing recommends a
minimum of four (4) 3/8” x 2”
sleeve anchors (not supplied).
around bracket. Chain nut
and chain bolt should not
protrude past gate frame.
n2
tio
Op
Chain
Nut
r
ste
Ma ink
L
Chain Bolt
Connect Chain to Chain Bracket.
Lock
Washer
Washers
14
Attaching Operator
to Post Mount Plate
Use bolts provided in post
mount kit.
Connect chain to chain bolt with
master link. Adjust the chain nuts to
tighten the chain. The chain should sag no
more than one (1) inch per 10 feet of travel.
Do not over tighten the chain.
9024-065-S-11-16
1.8 Endless Idler Assembly (On Select Installations)
DoorKing offers an endless idler assembly with a protective cover designed for the Model 9024 installations (P/N 2600-818).
Make sure the endless idler assembly is securely fastened to the wall or post (Depending on which type of installation will be
used). Extreme force will be exerted on this assembly during gate cycling.
Center and Rear Mount Positions (Top View)
Gate Rail
Operator
Idler
Wheel
Chain Brackets
Lower chain MUST align
with upper chain!
YES
NO
Endless
Idler
Lower chain does NOT align with upper chain.
Note: Be sure that the chain is aligned and
parallel to the gate. Installing the chain in any
other manner will cause excessive noise,
chain idler wheel wear and chain stretching.
Center Mount Position (Side View)
NO
YES
Operator
Idler
Wheel
Upper Chain
Lower chain
mounted Too High.
Chain
Return
Lower Chain
1”
Chain
Bracket
Chain
Bracket
NO
Endless
Idler
Lower chain mounted
Too Low.
Gate Rail
Lower chain MUST be 1 inch lower than
the endless idler’s 180° chain return.
Rear Mount Position (Side View)
YES
Upper Chain
Operator
Idler
Wheels
Chain
Bracket
Lower Chain
Upper chain
mounted Too High.
Chain
Return
Chain
Bracket
NO
Endless
Idler
Upper chain
mounted Too Low.
Gate Rail
Upper and lower chain MUST be the same
height as they are on the operator idler wheels.
9024-065-S-11-16
NO
15
1.9 DoorKing’s Chain Tray Kit
A chain tray is recommended for gates longer than 20 ft. to support the weight of the chain. DoorKing offers a chain tray kit in
10 ft. sections to fit any length gate. (DoorKing P/N 2601-270 10 Ft. section)
Chain Tray
Supporting
Bracket
(Facing up)
10
Ft.
The Chain tray supporting brackets
can be mounted facing up (as shown)
or facing down depending on the
operator height.
Carriage Bolts
Se
gm
ent
10
Chain Tray
Segments
Connection
Ft.
Wall
Se
Gate
Weep Hole
gm
ent
4”
Chain Tray
Supporting
Bracket
(Facing down)
For further information about the chain tray installation,
refer to instructions provided with the chain tray kit.
1”
Chain
Tray
1.10 Installation of Warning Signs
This DoorKing Slide Gate Operator is shipped with two warning signs. The
purpose of the warning sign is to alert uninformed persons, and to remind
persons familiar with the gate system, that a possible hazard exists so that
appropriate action can be taken to avoid the hazard or to reduce exposure
to the hazard. See page 3 for suggested mounting positions of signs.
• Permanently install the supplied warning signs in locations so that the
signs are visible by persons on both sides of the gate.
• Use appropriate hardware such as wood or sheet metal screws (not supplied) to
install the warning signs.
16
9024-065-S-11-16
SECTION 2 - AC INPUT POWER TO OPERATOR(S)
Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF
position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a
licensed electrical contractor perform this work.
Since building codes vary from city to city, we highly recommend that you check with your local building department prior
to installing any permanent wiring to be sure that all wiring to the operator (both high and low voltage) complies with local
code requirements.
THIS GATE OPERATOR MUST BE PROPERLY GROUNDED!!
2.1 AC Power Wire Runs and Terminal Connection
If power wiring is greater than the maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is
used, a separate junction box must be installed for the operator connection. The wire table is based on stranded copper wire. Wire run
calculations are based on an AC power source with a 3% voltage drop on the power line, plus an additional 10% reduction in distance to allow
for other losses in the system.
This table illustrates the high voltage AC power wire size and distance limitations.
Never run low voltage rated wire insulation in the same
conduit as high voltage rated wire insulation.
115 VAC Single Phase Input Power
230 VAC Single Phase Input Power
Wire Size / Max Distance in Feet
Amps
12 AWG
10 AWG
8 AWG
6 AWG
1.8
0.9
550
2000
850
3500
1450
5900
2100
8900
“Optional” Heater Installation Note: When installing a heater, refer to the “high voltage AC power wire size and distance limitations”
table on the instruction sheet with the heater kit for AC power wire run limitations.
DO NOT power up the operator until “Section 2.2” is complete (see next page).
DO NOT wire solar power when using AC power.
115 VAC Connection
DANGER
AC Power Terminal
115V
230 VAC Connection
AC Power Terminal
HIGH VOLTAGE!
Neu
Hot
Hot
Chassis
Ground
CAUTION
High Voltage AC input power
MUST MATCH the operator
selector switch or DAMAGE will
occur and VOID the warranty!
White - Neutral
Black - 115 VAC Hot
Green - Chassis
Ground
High Voltage
Conduit
Hot
Chassis
Ground
230V
115V
115 VAC Convenience Outlets
Can Power Accessories
Black - Hot
Black - Hot
Green - Chassis
Ground
High Voltage
Conduit
115 VAC/230VAC Selector Switch
SW 2
OFF
ON
AC POWER
ON
1 2 3 4 5 6 7 8
External
Power
Disconnect
Switch
SW 2,
switch 6
MUST be
OFF when
using AC
input
power
wire.
115V
External
Power
Disconnect
Switch
External Power Disconnect Switch
115 VAC Input
Power Wire
Note: A separate power disconnect switch may be
needed in your area. Check local building codes before
installation. DoorKing recommends using this switch.
Single-Phase
230 VAC Input
Power Wire
• Route incoming AC power
wire through the high voltage
conduit and run wire to the
operator electronic box.
• Be sure wiring is installed in
accordance with local codes.
Be sure to color code all
wiring.
• It is recommended that a
surge suppressor be installed
on the high voltage power
lines to help protect the
operator and circuit board
from surges and power
fluctuations.
• Secondary operator MUST
have it’s own input power
wire when installing dual gate
operators (See next page).
An EXTERNAL ENTRAPMENT PROTECTION DEVICE MUST be connected or the gate operator WILL NOT function.
9024-065-S-11-16
17
2.2 Setting Input Power Jumper and Turning Power ON
The “POWER SEL” jumper on the circuit board MUST be set correctly or the operator will not function correctly.
DO NOT
cycle the operator until the “DIP-Switches” and the “Limit Switches” have been adjusted.
Damage could occur to the gate and gate operator. See pages 20-22.
R
R
WE
O
CP
A
A
OL
/S 3
To power up operator: turn both AC and
DC power switches ON. LEDs will light up
on circuit board.
1 2 3 4 5 6 7 8 9 10
P3
SELF TEST
2
P4
1
REV SENSE
TIME DELAY
OFF
3 BUTTON
CONTROL
GREEN=CHARGED
POWER
10
11
12
DO NOT jumper pins 2
and 3 together or circuit
board will shut off power
after 5 minutes of idle
time.
AC POWER/SOLAR
NO
REVERSE
LOOP
Important Battery Plug Note:
Battery Plug P2 comes from
the factory unplugged and
needs to be plugged into
circuit board when operator is
ready to be powered up.
POWER SEL
NC
1
13
14
15
16
17
18
19
6
P2
20
Battery
Plug P2
DC Power
Switch
OFF
6
7
8
9
OFF
1 2 3 4 5 6 7 8
1 2 3 4
ON
OPEN BEAM
CLOSE BEAM
OPEN EDGE
CLOSE EDGE
ON
RESET
AC Power
Switch
OFF
2
3
4
5
SW2
Important: Pins 1 and 2
MUST be jumpered
together when using AC
input power.
1
ON ON
EXIT
LOOP
KEY
SWITCH
ON
OFF
W
PO
1 2 3 4 5 6 7 8
RED=CHARGING
S
ER
ON
EL
SW1
MANUAL RELEASE
RED=CHARGING
GREEN=CHARGED
Battery Charging
LED Monitor
This may be red
when first powering
up operator
depending on how
much of a charge
the batteries have.
Using DC Power ONLY Note:
If powering up operator using
ONLY DC power, the
KEY
SWITCH must be pressed AFTER
DC power switch is turned ON to
power up operator.
2.3 Input Power for Dual Gate Operators
tor
• Each operator MUST be supplied with it’s own input power wire.
ra
pe
• All control, loop detector, safety and auxiliary devices
MUST be wired to the primary operator. See pages
24-27 and 29 for wiring information.
ry O
a
nd
co
Se
• Primary operator is determined by pressing its
KEY SWITCH FIRST after powering up
operators. This establishes
Primary/Secondary
operator order.
WAR
NING
MOVING
SERIOUS
Persons
being
CONFORMS
ANSI/UL-32
GATE
are
Do moved
to INJURY
gatenot
CAN
keep
let
without
This area. children clear!
CAUSE
mustentrance
prior TheOR
operate warning.
use
Persons
gate DEATH
is
a separate
safety
is
for
the
capable
are
vehicles gate
For instructions.
to
gate
protection,
read entrance.
or
of
play
only.
timer, operator the
in
employed.
owner’s Pedestrians
the
loop an
using
automatic
sensor
manual
or
Type
closing
D entrapment
and
similar
device
device)
(such
shall
not as
be a
TO
CAN/CSA
CERTIFIED 5
C22.2 TO
VEHICULA
CLASS
NO.
R
53382
247
GATE
MODEL
OPERATO
SERIAL
HP
R
VOLTS
AMPS
MAX
GATE
LOAD
DoorKing,
PHASE
60
Hz
Inc.,
Inglewood,
CA
to
uit tor.
d
n
r
co e a
er ry op
w
po da
AC econ
s
se
ver
Re
r
ato
r
ary
m
Pri
e
Op
WAR
NING
MOVING
SERIOUS
Persons
being
GATE
are
Do moved
to INJURY
gatenot
CAN
keep
let
without
This area. children clear!
mustentrance
ORCAUSE
prior
operate The
use
Persons
warning.
gate DEATH
is
a separate
safety
is
for
the
capable
are
vehicles gate
For instructions.
to
gate
read entrance.
protection,
or
of
play
only.
timer, operator the
in
employed.
owner’s Pedestrians
the
loop an
using
automatic
sensor
manual
or
Type
closing
D
and
similar
entrapment
device
device)
(such
shall
not as
be a
CONFORMS
ANSI/UL-32
TO
CAN/CSA
CERTIFIED 5
C22.2 TO
VEHICULA
CLASS
NO.
R
53382
247
GATE
MODEL
OPERATO
SERIAL
HP
R
VOLTS
AMPS
MAX
GATE
LOAD
DoorKing,
PHASE
60
Hz
Inc.,
Inglewood,
CA
18
uit r.
ond erato
c
p
er
ow ary o
p
AC prim
to
se
ver
e
R
es it .
wir ondu ether
e
tag d c og
vol roun tors t
w
g
a
c
3 lo nder oper
ati
u
t
c
m
in ne
t
o
i
t
Au Ex
con
9024-065-S-11-16
SECTION 3 - ADJUSTMENTS
The switch settings and adjustments in this chapter should be made after your installation and wiring to the operator(s) is
complete. Whenever any of the programming DIP-switches on the circuit board are changed, ALL power must be shut-off,
and then turned back on OR press reset button for the new setting to take effect.
3.1 4100 Circuit Board Descriptions and Adjustments
Reverse Sensor
How LEDs Function
Adjust reversing sensitivity for the
open AND close direction of the
operator, See page 23.
Illuminated LEDs Indicates that low voltage power is being
applied to the circuit board.
Input LEDs should be OFF and will only illuminate when the input that
is next to the LED is activated. See page 28.
Limit LEDs will only illuminate when the respective limit switch has
been activated.
Loop LEDs will only illuminate when a reverse or exit loop is activated
(Vehicle passing over a loop).
Time Delay:
Note: Alarm reset button WILL
NOT reset circuit board after
changing DIP-switch settings.
Limit/
Alarm
Plug P3
Terminal
10-Pin UL 325/
3 Button Station
Removable Terminal 3 Button
See pages 24-26.
Station
1 2 3 4 5 6 7 8 9 10
Jumper
P3
SELF TEST
See page 29.
TIME DELAY
STOP
OPEN
REV SENSE
CLOSE
P4
Limit LEDs
Adjust from 1 second (full
counter-clockwise) to
approximately 23 seconds
(full clockwise).
Key Switch: Cycles the
operator when pressed. Will
use Auto-Close timer when turned ON.
Note: If powering up operator using
ONLY DC power, the key switch MUST
be pressed AFTER DC power switch is
turned ON to power up operator.
Bi-Parting Gates Note: MUST be
pressed on PRMARY operator FIRST
after powering up operators to establish
PRIMARY/Secondary operator order.
3 Button LEDs
SW2
1 2 3 4 5 6 7 8
1 2 3 4
OPEN BEAM
CLOSE BEAM
OPEN EDGE
CLOSE EDGE
POWER
ON
RESET
UL 325
DIP-switches
See pages 24-26
Loop LEDs
1
2
3
4
5
6
7
8
9
10
11
12
9410
POWER SEL
1
See page 27.
6
NO
NC
4100-010
Tracker
Data
REVERSE Loop Terminal
Power Select Jumper
See Page 18
AC POWER/SOLAR
REVERSE
LOOP
P2
Battery Plug P2 Terminal
13
14
15
16
17
18
19
20
20-Pin
Main Terminal
See pages 28 and 29.
9024-065-S-11-16
Set the DIP-switches
on the circuit board
to the desired
setting. See
switch-settings on
next 2 pages.
SW 1
SW 2
ON
Input LEDs See page 28.
KEY
SWITCH
DIP-Switches
1 2 3 4 5 6 7 8
EXIT Loop Terminal
GREEN=CHARGED
ON
ON
EXIT
LOOP
Battery Charging
LED Monitor
See page 18
1 2 3 4 5 6 7 8
RED=CHARGING
ON
9410
SW1
1 2 3 4 5 6 7 8
OFF
3 BUTTON
CONTROL
ON
Single Channel Plug-In Loop Detectors (Sold separately)
Auto-close timer (when
turned on) SW 1, switch 2.
ON
MANUAL RELEASE
1 2 3 4 5 6 7 8
OFF
Normal
Mode
The jumper must be set
at normal mode for
normal operater function.
Min
SW 1
OFF
Self-test mode is for bench
checks ONLY! Operator MUST
Self-Test be disconnected from the gate.
Mode
The operator will continually
cycle the gate.
REV SENSE
Max
Auto-Close Timer
All Power
Switches
Self-Test
LED
Reset Button: Press after
changing a DIP-switch setting
on the board or if board locks
up during operation.
Board Relay
Dry relay contacts
(terminals 13-14) can NO
be set for Normally
Open (NO) or Normally NC
Closed (NC) operation
by placing the relay shorting bar on the N.O.
or N.C. pins respectively. SW 1, switches 6
and 7 must be set to control relay. See next
page for descriptions.
19
3.2 DIP-Switch Settings for 4100 Circuit Board
The two DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on
or off various operating features. Whenever a switch setting is changed, reset button must be pressed for the new setting to
take affect. See next page for more information about DIP-switches.
SW 1 (Top 8 DIP Switches)
Switch
Function
1
Operator
Opening
Direction
2
Auto-Close
Timer
3
Exit Loop Port
Output
Full Open Input
Setting
Opening direction
using ON setting.
Opening direction
using OFF setting.
Changes direction operator will cycle open
upon initial AC power up and open command.
OFF Auto-close timer is OFF. Manual input required to close an open gate.
ON Normal Setting. Auto-close timer is ON. Adjustable from 1-23 seconds.
OFF The output wired to main terminal 4 becomes the output from the exit loop detector
plugged into the EXIT Loop port.
ON Normal Setting. Main terminal 4 is a normal FULL open input.
OFF Normal Setting. Input to main terminal 10 and reverse loop will reverse gate
during close cycle.
ON Input to main terminal 10 and/or reverse loop will stop gate during close cycle –
gate will continue to close after input to main terminal 10 and/or reverse loop are
cleared (Helps prevent tailgating).
Reverses Gate
4
Stops Gate
(Slide gates)
5
Description
Quick-Close
Timer Override
(Slide gates)
6-OFF
Relay:
6-OFF
6 and 7 Main Terminals
6-ON
13 and 14
6-ON
Accessory Power/
8
Maglock Power
OFF Normal Setting. Quick close feature is OFF. Auto-Close timer functions normally.
ON Quick close feature is ON. Opening gate will stop and close as soon as all reversing
inputs (Reverse loops, photo sensors) are cleared regardless of the distance the
gate has opened. Any Auto-Close timer setting overrides to 1 sec.
7-OFF Normal Setting. Relay activates when gate is at open limit.
7-ON Relay activates when gate is not closed.
7-OFF Relay activates when gate is opening and open.
7-ON Relay activates during opening and closing cycle.
OFF 500 mA Constant power for accessories connected to main terminal 12.
ON Normally Closed power for Maglock connected to main terminal 12.
SW 2 (Bottom 8 DIP Switches)
Switch
Function
1 and 2
Select
Operator
Type
3
Input Power
Failure Mode
4
Reverse/Shadow
Input
5
Overlapping
Dual Gates
6
7 and 8
20
Setting
1-OFF
1-OFF
1-ON
1-ON
2-OFF
2-ON
2-OFF
2-ON
OFF
ON
OFF
ON
OFF
ON
Circuit Board
Power
Management
OFF
ON
Not Used
OFF
Setting MUST be used
Description
Slide Gate Operator
DO NOT USE for the 9024. Swing Gate Operator
DO NOT USE for the 9024. Barrier Gate Operator
DO NOT USE for the 9024. Overhead Gate Operator
Normal Setting. Gate operates normally using ONLY battery back-up power.
After batteries are depleted, gate will remain CLOSED until AC power is restored.
Gate fully opens and operator shuts down until AC input power is restored.
Main terminal 10 is a REVERSE input.
DO NOT USE for the 9024. Main terminal 10 is a SHADOW loop (Swing gates ONLY)
Switch 5 MUST be turned OFF for the 9024.
DO NOT USE for the 9024. Overlapping gates ARE used (Dual swing gates ONLY).
Secondary gate starts to open a few seconds before primary gate starts.
Used for 115/230 VAC input power. Board receives Constant power.
Used for Solar input power. Board Minimizes power when not in use. All terminals
shut down power except main terminals 1, 2, 3 and loop detector ports.
Switches 7 and 8 MUST be turned OFF for the 9024.
9024-065-S-11-16
3.2 DIP-Switches Continued
SW-1 Switch
(Top 8 switches on
circuit board)
SW 1
ON
1 2 3 4 5 6 7 8
Typical Settings
Opening - RT/LT
Normal - ON
Normal - ON
Normal - OFF
Normal - OFF
Normal - OFF
Normal - OFF
Normal - OFF
Switch 1 - Operator Opening Direction: Must OPEN the operator’s gate upon initial AC power up and
open command. If the first open command begins to close the gate, turn AC power off and reverse this
switch.
Switch 2 - Auto-Close Timer: Turns the auto-close timer on or off. If auto-close is ON, maximum time
that can be set for is approximately 23 secs.
If auto-close is OFF, an open gate will not close until a manual input is received.
Switch 3 - EXIT Loop Port Output / Full Open Input: Determines that a device wired to main terminal 4 is
a normal full open command (ON) OR terminal 4 becomes the output from the exit loop detector that
is plugged into the EXIT Loop port in the circuit board (OFF) (Used for specialized functions).
Switch 4 - Reverse / Stop Gate: Determines if an input to main terminal 10 (Photo Sensors) AND/OR reverse loops will reverse
OR stop a CLOSING gate.
A tailgating vehicle can activate main terminal 10 (Photo sensors) and/or reverse loops while the gate is in the closing cycle
from the previous vehicle’s authorized entry:
If switch 4 is turned OFF (Reverse), the closing gate that gets activated by a tailgating vehicle will reverse back to the open
position, possibly allowing the tailgating vehicle unauthorized entry while the gate is reversing back to the open position.
If switch 4 is turned ON (Stop), the closing slide gate that gets activated by a tailgating vehicle will stop, partially or completely
blocking the pathway, NOT allowing the tailgating vehicle to enter without proper authorization. The slide gate will not move
until all sensors are clear, usually forcing the tailgating vehicle that activated the sensors to back away from the gate. The slide
gate will then continue until closed, helping prevent the tailgating vehicle from unauthorized entry.
Switch 5 - Quick-Close Timer Override: Turning the quick-close feature ON will cause an opening gate to stop and close when
the reverse loops and/or photo sensors have been cleared by a vehicle no matter how far the gate has opened (Useful when
opening a long gate to reduce gate cycling time). This will also override the auto-close timer setting to close the gate after 1
second, regardless of the time that has been set for the auto-close timer.
Switches 6-7 - Relay: These work in conjunction with each other and determine when the relay on the board (main terminals
13-14) will be activated. This relay can be used as a switch for various functions such as illuminating a warning light when the
gate is moving, or turning on a green light when the gate is full open.
Switch 8 - Accessory Power / Maglock Power: A maximum of 500 mA of constant power is supplied to any accessory
connected to main terminals 11 and 12 when this switch is OFF.
Turn this switch ON ONLY if a magnetic lock is connected to main terminals 11 and 12. This applies magnetic lock power and
logic to these terminals which is a Normally Closed function: Power is shut off .5 sec. prior to gate starting and remains off
while gate is opening and in the open position. Power is turned on after gate is closed again.
SW-2
Switch
(Bottom 8 switches on
circuit board)
Switches 1-2 - Select Operator Type: Sets the type operator that will be used with the circuit board.
SW 2
ON
1 2 3 4 5 6 7 8
Typical Settings
MUST use - OFF
MUST use - OFF
Normal - OFF
MUST use - OFF
MUST use - OFF
MUST use - OFF
MUST use - OFF
MUST use - OFF
Switch 3 - Input Power Failure Mode: When this switch is turned OFF and a AC input power failure
occurs, gate will continue to operate normally using ONLY battery back-up power. When battery
back-up power has been depleted, gate will remain CLOSED and operator will shut down. After AC input
power has been restored, gate will return to normal operation.
When this switch is turned ON, gate will automatically fully open and operator will shut down during an
AC input power failure. After AC input power has been restored, gate will close.
Switch 4 - Reverse Input: This switch MUST be turned OFF for the 9024. Main terminal 10 is a reverse
input. DO NOT turn ON.
Switch 5 - Overlapping Dual Gates: This switch MUST be turned OFF for the 9024. The dual gate operators will start the open
and close cycles at the same time. DO NOT turn ON.
Switch 6 - Circuit Board Power Management: Turn OFF when using 115/230V input power to allow circuit board to have
constant power. DO NOT turn ON.
Note: ONLY turn this switch ON when using solar power. It minimizes the power drain by the circuit board. When the gate has
been closed for 5 min. or held open for 5 min., circuit board will power down. Main terminals 1, 2, 3 and loop detector ports will
remain powered up. An input from one of these connections will power up the circuit board again. NOT used for AC input power.
Switches 7-8 - Not Used: These switches MUST be turned OFF for the Model 9024. DO NOT turn ON.
9024-065-S-11-16
21
3.3 Limit Switches
Full Open and Close Limits MUST be Set
The operator normally stops a cycling gate using the open and close limits. If
the limits have not been set, the gate could continue beyond its full open and
close positions, damaging the gate and operator. DO NOT allow this to occur!
B Limit-Nut
SW1
ON
Opening direction
using ON setting.
SW1
1 2 3 4 5 6 7 8
ON
1 2 3 4 5 6 7 8
“Opening Direction”
SW 1 - Switch - 1
Lo
L
Sw imit
itc
h
Opening direction
using OFF setting.
Note: SW 1, Switch 1 - Secondary operator
“Opening Direction” will be set the opposite
of SW 1, switch 1 on primary operator when
using bi-parting gates.
ush
B
P
ck-
Pla
te
A Limit-Nut
sh
Pu
Push
A
and hold the
lock-plate away
L
Sw imit
from the limit-nuts.
itc
h
Rotate the limit-nuts to the
desired gate FULL open and close
positions. After adjusting, make sure the
lock-plate is engaged in the slots on the
limit-nuts to prevent them from rotating.
Note: Limit/Alarm Plug P3 MUST be connected to the
circuit board or operator will NOT function.
Partial Open Feature
This feature allows long gates to partially open when a fully open gate is not required for normal use. The FULL open limit
switch MUST first be set before adjusting the partial open gate position. When the operator’s inherent reversing sensor gets
activated during the gate’s closing cycle, it will always reverse the gate to the FULL OPEN limit switch setting, even when the
partial open feature is being used. When using the “Partial Open” feature, the operator’s opening
device MUST be connected to the main terminal #8 .
See page 29 for opening device wiring information.
AFTER the full open limit has been set, attach the
Magnet Clip to the “Open” limit nut and align it with
the partial open sensor (See below). DO NOT re-adjust
the limit nut. Use the partial open assembly for adjustment only.
Note: Magnet clip must be removed before re-adjusting the open limit nut.
Pa
rtia
lO
C
Ad
jus
Loosen
adjustment nut
to position the partial
open assembly to stop the
opening gate at a desired
“Partial Open” position.
pen
Side View of Partial Open Assembly
em
tm
ent
Ass
Nu
t
bly
Magnet MUST align with partial open sensor.
Adjustment
Nut
Partial Open
C Sensor
Lock-Plate
Magnet
Clip
“Open” Limit Nut
22
9024-065-S-11-16
3.4 Inherent Reverse Sensor Adjustment
This vehicular gate operator is equipped with an inherent adjustable reversing sensor (Type A) used as entrapment protection
system according to UL 325 standards. The gate will reverse direction after “physically” encountering an obstruction in
either the opening or closing gate cycle.
If the Auto-Close Timer (DIP-switch SW 1, switch 2) is ON and the gate physically encounters an obstruction during the
CLOSING cycle, it will reverse to the open position and HOLD the gate at this position (Soft shutdown condition). Another input
command is needed before the gate will reset and close again (open device command, safety device command, exit loop input).
If the Partial Open Feature is being used and the gate physically encounters an obstruction during the CLOSING cycle, the gate
will reverse to the FULL open limit switch setting and NOT the partial open setting.
For the reverse system to function correctly, the gate must be properly installed and work freely in both directions and the limit
switches must be properly adjusted before adjusting these sensors. The ideal adjustment will allow the operator to move the
gate through its entire travel cycle without reversing, but will reverse upon contact with an obstruction with no more than 40
Lbs of force. This force can be measured with a gate scale.
CAUTION: Keep pedestrians and vehicles clear of the gate while adjusting and testing sensors!
Note: “Push to Operate” button will use
Auto-Close timer if turned ON.
1
Press the “Push to Operate” button to OPEN the gate.
E
AT nly
ER
o
OP use
TO ian
H
c
i
S
n
PU tech
Note: The LED will turn
on briefly when AC
power is turned on.
REV SENSE
2 While gate is opening, slowly rotate the reverse sensor clockwise until the LED lights up
Max
and the gate reverses direction. Rotate the reverse sensor back counter-clockwise
approximately 1/8 turn to decrease the sensitivity (LED will turn off).
Min
LED
Sensitivity
3
Press the “Push to Operate” button and CLOSE the gate.
E
AT nly
Make sure the gate closes completely. If it reverses and
ER
o
OP use
O
n
opens (LED will turn on), rotate the reverse sensor
H T nicia
S
PU tech
counter-clockwise a little more to decrease the reverse
sensitivity (LED will turn off).
Cycle the gate a few times to be sure that it cycles completely in both directions,
adjusting the sensor as necessary.
Safety Note: The LED will
remain ON after a cycling gate
gets obstructed during normal
operation to indicate that the
reverse sensor has been tripped.
Always check the gate area for
possible obstructions before
putting operator back in service.
Dual Operators:
Each gate operator’s reverse sensor will have to be adjusted when dual operators
have been installed.
Test the operator reversing sensitivity:
Place an immobile object along the gate path, allowing the gate to strike it while in the open and close cycles. The gate must
reverse direction after striking the object. If it does not, increase the reverse sensitivity and repeat this testing until the correct
sensitivity has been achieved in BOTH directions. The operator will assume a soft shutdown (Hold the auto-close timer) after
striking and reversing the gate which will require pressing the “Push to Operate” button to cycle the operator again.
9024-065-S-11-16
23
SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION
External Entrapment Protection Devices:
In addition to the inherent reversing sensor system, this operator has a UL 325 terminal for the connection of photo sensors-Type B1 and/or
reversing edges-Type B2 entrapment protection required by UL 325 standards. At least ONE external entrapment protection device MUST
be installed or the operator will NOT function. Install these devices where the risk of entrapment or a safety hazard exists, examples of which
are shown below. Specific installations will vary.
1 2 3 4 5 6 7 8 9 10
P3
SELF TEST
P4
REV SENSE
TIME DELAY
OFF
3 BUTTON
CONTROL
SW1
EXIT
LOOP
1 2 3 4 5 6 7 8
RED=CHARGING
GREEN=CHARGED
ON
1 2 3 4 5 6 7 8 9 10
ON
KEY
SWITCH
2
3
4
5
SW2
1 2 3 4 5 6 7 8
1 2 3 4
All safety devices are
wired to the PRIMARY
operator when using
dual gate operators.
ON
Ground (Common)
Ground (Common)
POWER
10
11
12
Primary operator is determined
by pressing its
KEY SWITCH
FIRST after powering up
operators. This establishes
Primary/Secondary operator order.
REVERSE
LOOP
PWR
SEL
IN POWER/BATT
NO
NC
1
6
P2
13
14
15
16
17
18
19
20
ON
OPEN BEAM
CLOSE BEAM
OPEN EDGE
CLOSE EDGE
to UL 325
Terminal
6
7
8
9
JUMPER ON
SOLAR MODE
1 2 3 4
CLOSE Edge/Beam REVERSE (Switch 4)
OPEN Edge/Beam REVERSE (Switch 3)
CLOSE Beam REVERSE (Switch 2)
OPEN Beam STOP (Switch 1)
OPEN BEAM
CLOSE BEAM
OPEN EDGE
CLOSE EDGE
ON
RESET
1
ON
UL 325 Terminal
Terminal 12 supplies 24 VDC, 500 mA of
constant power for desired accessories
when a maglock is NOT used.
SW1, switch 8
MUST be OFF
for accessories
1 2 3 4 5 6 7 8
4.1 UL 325 Terminal Description
Connect ONLY MONITORED Devices
SW 1
Photo Sensors POWER:
DIP-switches
MUST be turned
ON for each device
wired to terminal.
Com
24VDC
500 mA
MAX
to UL 325
Terminal
Note: Photo sensors power can be powered by
terminal 3 if a maglock is wired to terminal 12.
SW1, switch 8 MUST be ON when using a maglock.
Only 1 monitored Device can be connected to each input.
An OPTIONAL Expansion Kit (sold separately) will allow connection for additional devices.
1 OPEN Beam Stop: Obstructed opening-direction photo
beam will stop the gate during the opening-direction only.
Gate will resume the open cycle when the obstructed photo
beam has been cleared.
Wall / Fence
Closed Gate
Open Beam
Entrapment Area
Entrapment Area
2 CLOSE Beam Reverse: Obstructed closing-direction
photo beam will reverse the gate to the open position and
reset the close-timer during the closing-direction only.
Gate will close when timer times out.
Close Beam
Wall / Fence
Closed Gate
3
OPEN Edge/Beam Reverse: Obstructed reversing edge or photo beam will reverse the gate to the close position during the opening-direction only.
• After the gate reverses to the close position, any
Wall / Fence
opening input will cycle the gate again.
Filler Post if necessary
Open Edge
Note: If the gate is opening by a time clock and a edge/beam
Open Edge
Closed Gate
gets obstructed, the gate will return to the closed position
Open Beam
and another input (automatic exit loop, reverse loop, remote
etc.) is needed to cycle the gate open again.
Entrapment Area
4
CLOSE Edge/Beam Reverse: Obstructed reversing edge or photo beam will reverse the gate to the open position during the closing-direction only.
• After the gate reverses to the open position, the close-timer
will time out and close the gate (if it is turned on).
• If a second sequential obstruction is encountered prior to the
gate reaching the close limit, the gate will reverse to full open
position and enter a soft shutdown condition (See page 31).
5&6
24
Entrapment Area
Close Beam
Wall / Fence
Closed Gate
Close Edge
Ground (Common): Common terminals for all the external entrapment protection device inputs.
9024-065-S-11-16
4.2 External Entrapment Protection Device Locations
Typical UL Photo Sensor mounting height
and distance away from gate.
Non-Secure Side
If the distance between the gate
and wall is greater than 2 1/4”.
Filler Post or Barrier
Secure Side
Outside Property
5”
or
Less
5”
or
Less
Inside Property
Reversing Edge (Open Contact Sensor)
21” is typical for
most installations.
UL sensor mounted on post.
No higher than
27.5” above grade.
Gate Frame
UL sensor mounted on wall.
Wall
Photo sensors may be installed on either side of gate frame, as close as
practical to the gate but no further away than 5”.
Gate Frame
Note: Additional
photo sensors can
be added above
the 27.5” height.
A filler post or barrier may need to be installed between the
gate and wall area to reduce the distance to 2 1/4” or less.
A reversing edge should be installed on the post or barrier
for safety (See page 2 for more information).
Photo Sensors (With Filler Post and Reverse Edge) Sample Setup
Close Beam
Wall
Filler Post (If necessary)
Open Edge
Closed Gate
Open Beam
1 2 3 4 5 6 7 8 9 10 UL 325 Terminal Wiring
Connect ONLY MONITORED
devices to UL 325 terminal.
Ground (Common)
Ground (Common)
ON
OPEN BEAM
CLOSE BEAM
OPEN EDGE
CLOSE EDGE
1 2 3 4
CLOSE Edge/Beam REVERSE (Switch 4)
OPEN Edge/Beam REVERSE (Switch 3)
CLOSE Beam REVERSE (Switch 2)
OPEN Beam STOP (Switch 1)
9024-065-S-11-16
Only 1 monitored Device can be connected to each
input. An OPTIONAL Expansion Kit (sold separately)
will allow connection for additional devices.
DIP-switches
1, 2 and 3
MUST be ON.
Photo Sensor Power Note: Photo sensor power can
be provided by circuit board (See previous page).
IMPORTANT: Photo sensors must
use Normally Closed (NC) contacts
with the beam set for light operate
(relay activated when beam is not
obstructed).
25
Wireless Reverse Edge Sample Setup - Single Receiver
Open
Edge
Edge transmitter
mounted on gate.
Open
Beam
Close
Edge
Mount transmitter on gate.
Edge
Transmitter
Wall
Filler Post (If necessary)
Open Edge
Closed Gate
Open Beam
Close
Edge
IMPORTANT: Photo sensors must use
Normally Closed (NC) contacts with the
beam set for light operate (relay
activated when beam is not obstructed).
Only 1 monitored Device can be connected to each
input. An OPTIONAL Expansion Kit (sold separately)
will allow connection for additional devices.
24 VAC Receiver
1 2 3 4 5 6 7 8 9 10 UL 325 Terminal Wiring
Connect ONLY MONITORED
devices to UL 325 terminal.
Ground (Common)
Ground (Common)
ON
1 2 3 4
CLOSE Edge/Beam REVERSE (Switch 4)
OPEN Edge/Beam REVERSE (Switch 3)
CLOSE Beam REVERSE (Switch 2)
OPEN Beam STOP (Switch 1)
26
OPEN BEAM
CLOSE BEAM
OPEN EDGE
CLOSE EDGE
DIP-switches
1, 3 and 4
MUST be ON.
20-Pin
Main
Terminal
To #1
To #3
Wiring Note: Receiver
can be wired directly to
main terminal if desired.
Coax Antenna Kit
P/N 1514-073
Place receiver in operator.
Wireless Note: Refer to the
instruction sheet that comes
with the receiver/transmitter
for more specific wiring and
mounting instructions.
3-Pin
Remote
Terminal
1
2
3
Com
24 Volt
Power is limited
to 250 mamps.
9024-065-S-11-16
4.3 Loop Detector Wiring
To help protect the operator from accidentally closing on vehicles in the gate’s path, DoorKing highly recommends that loops
and loop detectors be installed. Loops are laid underneath, cut into asphalt or concrete driveways or buried beneath gravel and
earth driveways. A loop detection system will sense a vehicle like a metal detector and send a signal to the gate operator
preventing the gate from automatically opening or closing on a vehicle when it is in the gate’s path. DoorKing recommends that
a licensed installer perform this work.
DoorKing offers a free “Loop and Loop-Detectors
Information Manual” PDF located at DoorKing’s
web site for more information. www.doorking.com
Reverse Loops
Reverse loops are placed on each side of the gate to
prevent the gate from closing on a vehicle in the gate’s
path. They will stop or reverse the cycling of the gate
while a vehicle is in or near the gate’s pathway.
WARN
ING
MOVING
SERIOUS
Persons
being
CONFORMS
ANSI/UL-325
GATE
are
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1 2 3 4 5 6 7 8
LOOP 1
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Reverse loop
lead-in wires are
twisted approx.
6 twists per foot
and are wired in
series.
Note: SW 1, switch 4 must be set for the
reverse loops. See pages 20 and 21 for
more information about SW 1, switch 4
ON/OFF options.
ce.
d feren
i
o
av ter
R
. to op in
n
i
t
t. m e lo
Exi
4 F evers
tic
a
r
m
to
Au
ires
d
p
Loo
Lea
W
In
Loop detectors are
wired to the PRIMARY
operator when using
dual gate operators.
res
Automatic Exit Loop
Automatically opens the gate for
exiting vehicles without having to use
a transmitter or keypad. The exit loop
can be placed a minimum of 4 feet
away from the reverse loop or far
enough away from the gate so the
gate has started opening or even
completely opened by the time you
drive up to it (Free exit).
ead
i
nW
I
L
oop
L
Primary operator is determined
by pressing its
KEY SWITCH
FIRST after powering up
operators. This establishes
Primary/Secondary operator order.
DoorKing Plug-in Loop Detectors
Single Channel Loop
1 2 3 4 5 6 7 8 9 10
P3
SELF TEST
P4
REV SENSE
9410
OFF
3 BUTTON
CONTROL
Exit Loop Port
LOOP 1
RESET
Exit loop lead-in
wires are twisted
approx. 6 twists
per foot.
POWER
9024-065-S-11-16
1
6
7
8
9
10
11
12
9410
Note: Loop detector wiring is shown for
DoorKing plug-in loop detector (P/N 9410-010
Single Channel). If third party loop detectors
are used, refer to the installation instructions
supplied with those detectors for wiring and
separate power instructions.
ON
2
3
4
5
ON
B
1 2 3 4
PVC Conduit
CLOSE BEAM
OPEN EDGE
CLOSE EDGE
KEY
SWITCH
ON
GREEN=CHARGED
OPEN BEAM
ON
EXIT
LOOP
B
TIME DELAY
Reverse Loop Port
NO
NC
LOOP
A
1
P2
Single Channel Loop
6
13
14
15
16
17
18
19
20
27
UL 325
• lf SW 1, switch 3 is OFF, input to main
terminal 4 becomes the output from the
EXIT loop detector plugged into the EXIT
loop port. (Used for specialized functions).
OPEN Beam Stop
CLOSE Beam Reverse
OPEN Edge/Beam Reverse
CLOSE Edge/Beam Reverse
Ground (Common)
Ground (Common)
OPEN
CLOSE
STOP
Common
See pages 24 - 26
CLO
1 2 3 4 5 6 7 8 9 10
ST
4
3-Button
Station
3 Button Station
EN
OP
OP
P4
F
OF
3 Button
LEDs
#8
NC
6
#19
#20
Connects to a DoorKing Tracker Expansion
Board. Data will be reported about this gate
operator’s SPECIFIC activity to a DoorKing
access control system. A list of the events
will be “Tracked” and stored in the access
control system.
28
6
7
8
9
Full Open
• When gate is closing: SW 1, switch
4 is ON, an input to main terminal 10
(eg: photo beam gets obstructed) will
stop the gate, then continue to close
the gate when input is clear (Used to
help prevent tailgating vehicles from unauthorized entry). See page 21 for more information.
10
24 VDC - 250 mA max.
Open / Loop out
Low Voltage Common
SW1, switch 8 OFF: 24-VDC,
500 mA constant power can be
provided for desired accessories
wired to main terminal 12 when
the maglock is NOT used.
Ph
o
Se to
nso
r
Low Voltage Common
12
Partial Open
Low Voltage Common
10
11
12
Reverse / Stop
13
14
15
16
17
18
19
Relay
20
Tracker In
24 VDC Accessories / Maglock
Relay
13 14
Low Voltage Common
Bi-Parting
Bi-Parting
Common
16 17 18
SW1, switch 8 ON: 24-VDC
Maglock power is provided
except when the gate is opening or open
(Normally Closed function). 1 Amp Max.
ock
gl
Ma
Low Voltage Common
SW 1
Operation of relay is dependent on
setting of SW 1, switches 6 and 7.
Relay contacts can be set for
Normally Open (NO) or Normally
Closed (NC) operation.
Contact rating is
NO
1 amp maximum
at 24-volts DC.
NC
SW 1
ON
NO
2
3
4
5
Full Open
1 2 3 4 5 6 7 8
Relay
Contacts
Low Voltage Common
ON
#6
1
1 2 3 4 5 6 7 8
Main Terminal Input LEDs
1 2 3 4 5
ON
#4
#10
Main Terminal Input LEDs
• When gate is closing: SW 1, switch 4 is OFF,
an input to main terminal 10 (eg: photo beam
gets obstructed) will reverse and open the gate.
Note: If the auto-close timer is ON,
SW 1
when gate reaches the open position,
timer will time out and close the gate.
ON
#2
Main Terminal Input
M
L
LEDs
Note: The LED
that
tha
tth
h is beside the main
terminal wiring input
will light when that
terminal input gets
activated.
This input ONLY functions when gate is fully
opened or in the closing cycle.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ON
WER
WE
ER
POWER
8
• When using a 3-button control
station, the 3-pin jumper MUST
be set to ON position.
ON
KEY
SWITCH
SW2
ON
For long gate applications. An input
device connected to main terminal 8 will
open the gate to the partial open setting,
See page 22 for more information.
• See next page for wiring.
OFF
3 BUTTON
CONTROL
SW1
SE
• Use a standard 4-wire 3-button
control station.
DoorKing’s 3-wire 3-button
control station cannot be used.
SW 1
ON
• lf SW 1, switch 3 is ON, functions as a
normal full open input (Normal setting).
1 2 3 4 5 6 7 8
SECTION 5 - MAIN TERMINAL WIRING
5.1 Terminal Descriptions
Bi-Parting Gates ONLY. Connect secondary gate operator
main terminals 16-17-18 to primary main terminal
16-17-18 respectively. 16 & 17 wires MUST be twisted
together.
Tracker Data
16 & 17 wires MUST be twisted
19 20
18 wire COM
Primary operator is determined by pressing its
KEY SWITCH FIRST after powering up operators.
This establishes Primary/Secondary operator order.
9024-065-S-11-16
Important: Controls
#8 Close N.O.
OPEN Beam
CLOSE Beam
OPEN Edge
CLOSE Edge
Low Voltage Common
Low Voltage Common
See pages 24 - 26
SE
CLO
#9 Stop N.C.
OP
ST
F
OF
ON
MUST be ON when
using 3-button
terminals.
OFF
3 BUTTON
CONTROL
4-Wire
Radio
Receiver
S2
Gate
)
S2-2 Slide Gate
tor gates
rting
S2-1 OFF Swingr Gate
) opera
Gate
al)
OFF OFF Barrie ead Singletor (bi-pa
(Normg Only)
ON ON Overh ry (oropera Input
(Swin
se
OFF
dary
OFF ON
upon
If Prima
w Loop) is ON
ON OFF Secon is Rever
If
OPEN
10 Shado gates ) is input
ON Term 10 is rting gates VAC input
cycles
y
3
30
and
tor
OFF Term p (bi-pa rting
115/2 / Batter
opera comm
ON Overla p (bi-pa is
al)
so open
4
Solar
is OFF(Norm t
- Setand
OFF Overlary power is
tion up Timer is ON Outpu al)
ON Primary power
5
Direc power lose Timer Logic (Normal)
OFF Prima
initialAuto-C lose Loop Input (Norm
ON
Used
Exit Open
6
Not
OFF Auto-C
4 is Full se Input
OFF
ON Term 4 is
ReverInput OFF
each te
7&8
OFF Term 10 is Stop re is
ON with activa
ON Term 10 is Featu re is
used
ction will
not
used
OFF Term Close Featu
relay
is
n is
conjun
the
ON Quick Close in
station
3-butto
work
when
OFF Quick & 7 ine when
n control
6
OFF
used
to
ON es
determnot
Set
a 3-butto
Switchand ck is used
when
ON
OFF
otherMaglo ck is
to
Set
tor
OFF Maglo
opera
ON
te
ON
o
activa
Radi iver
to
Rece
Press
3.
1
on
switch
SW1,
Comm 2
on
ant
ne
Open
3
Full
Depend
Telepho
Entry
VDC
24
Key
4
Out
Switch
Card
Fire
/ Loop on 5
Reader
Dept Digital
S1
Open Comm
Keypad
6
Open
4.
7
Full
open
on
switch
fully
is
SW1,
closed open
Comm 8
on
and
gate not
S2
ant
is
closing
l Open
s when gate opening and
9
Depend
is
on
Partia
activates when gate opening
is
S1-7 Relay
Comm 10
activates when gate
Reset
DKS
Exit
Looptor
Detec
ON
er
JumpSolar
For
DKSse
Rever
Looptor
Detec
OFF
ON
ndary
Seco ator
Oper inal
Term s)
Gate
16
ON
17
arting
(Bi-P
18
r
Powe
OFF
r
Powe
ON
DC
/ 230
115
VAC
r
Powee
Sourc
S1-6 OFF
Relay activates when
OFF OFF
Relay activate
ON ON
Relay
AC
NC
ON
Relayct
Conta
/ Stop
se
11
on
Rever
Comm 12
ck
Maglo 13
24V
Relay
14
Relay
15
on
Comm 16
rting
17
Bi-Pa
rting
18
Bi-Pa
on
Comm 19
Data
er
20
Track er In
Track
NO
Ground
Max
Min
Max
L2
Time
Delay
Rev
Sense
Min
L1
S1
Stop
10 Common
Close
8
Open
Low Voltage Common
7
Low Voltage Common
6
Close Contact Sensor
5
Open Contact Sensor
4
Close Non-Contact Sensor
1
2
3
Open Non-Contact Sensor
8
OFF
4
5
Power is limited
to 250 mamps.
1 2 3 4 5 6 7 8
ON
KEY
SWITCH
ON
Com
1
Qu
ad
Inputr
Powe
set
r Switch
e Selecto
set
to
to
115)
230)
(Voltag(Hot)
r Switch
L2
VAC l)
115
e Selecto
(Neutra
L1
(Voltag
VACL2 (Hot)
230
(Hot)
L1
y
Batter
Solar
Gate Tracker - DoorKing Access Control Systems (Models 1833, 1835,
Bo
x
1837 or 1838) tracker system can be connected.
This system can keep track of gate operator cycle count, shorted inputs,
loop detector problems, any forced entry attempts, if the gate has struck
anything during the open or close cycle, power interruptions, etc. For
more detailed information refer to the Tracker Expansion Board Hardwired
Installation/Owner’s Manual, DoorKing P/N 2358-065.
Terminal #6 (Full open) or #8
(Partial open) required
Safety Opening
only if the tracker board will activate the gate operator.
Device
Refer to the manual 2358-065 for detailed information.
#6 N.O.
2
24 VDC 3
4
Com 5
Full Open
SW2
1 2 3 4 5 6 7 8
ON
6
Com 7
Partial Open 8
Com 9
Note: All stand-alone
and telephone entry
devices must use a
separate power
source.
Telephone
Entry
Full Open
10
Com 11
24 VDC 12
NO
NC
Stand-Alone
Keypad
Stand-Alone
Card Reader
Secondary Operator
Bi-Parting Gates
Se
c
Oponda
era ry
tor
WAR
NING
MOVING
SERIOUS
Persons
being
CONFORMS
ANSI/UL-32
GATE
are
Do moved
to INJURY
gatenot
CAN
keep
let
without
This area. children clear!
CAUSE
mustentrance
prior TheOR
operate warning.
use
Persons
gate DEATH
is
a separate
safety
is
for
the
capable
are
vehicles gate
For instructions.
to
gate
protection,
read entrance.
or
of
play
only.
timer, operator the
in
employed.
owner’s Pedestrians
the
loop an
using
automatic
sensor
manual
Type
or
closing
D entrapment
and
similar
device
device)
(such
shall
not as
be a
TO
CAN/CSA
CERTIFIED 5
C22.2 TO
VEHICULA
CLASS
NO.
R
53382
247
GATE
MODEL
OPERATO
SERIAL
HP
R
VOLTS
AMPS
MAX
GATE
LOAD
DoorKing,
PHASE
60
Hz
Inc.,
Inglewood,
CA
Primary
Secondary
Operator
Operator
16
16
17
17
18
18
16 and 17 MUST be
twisted together.
SW 1
Maglock
24 Volt
1 amp
max.
ON
Primary operator is determined by
pressing its KEY SWITCH FIRST
after powering up operators. This
establishes Primary/Secondary
operator order.
20
20-Pin Main
Terminal
Stand-Alone
Key Switch
1 2 3 4 5 6 7 8
13
14
Com 15
16
17
Com 18
19
#8 Terminal Note: Any opening device
connected to terminal #8 will open the gate to
the partial open setting. External entrapment
protection devices will also open the gate to
the partial open setting. If the inherent reverse
sensor gets activated during the close cycle,
it will always fully open the gate.
#6 N.O.
SW1
9024-065-S-11-16
3
3-Pin With Jumper
P4
6
2
6&7
#10 Com
1 2 3 4 5 6 7 8 9 10
POWER
1
ntion
Preve
ment
Entrap
24 Volt
UL 325
3
Relay
OP
2
Relay Com
EN
1
24 Volt Com
#7 Open N.O.
3-Pin
Remote
Terminal
P/N 9024-005 A 8/13
Use a standard 4-wire 3-button control
station. DoorKing’s 3-wire 3-button control
station cannot be used.
3-Wire
Radio
Receiver
24 Volt
3-Button Control Station
Com
Relay
UL 325/3 Button 10-Pin Terminal
intended for user activation
must be located at least six
(6) feet away from any
moving part of the gate and
where the user is prevented
from reaching over, under,
around or through the gate
to operate the controls.
Emergency access controls
only accessible by
authorized personnel (e.g.,
fire, police, EMS) may be
placed at any location in the
line-of-sight of the gate.
9
5.2 Control Wiring
Power (24-VDC)
and logic output.
Power is shut off
.5 sec. prior to
gate starting and
remains off while
gate is opening SW 1, switch 8
and in the open position. MUST be ON.
#12 Terminal Note: 24 VDC, 500 mA
accessories can be powered by this
terminal if maglock is NOT used.
SW1, switch 8 MUST be OFF.
29
SECTION 6 - OPERATING INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING - To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust
and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving and power has been shut-off.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate
hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
6.1 Operator Controls
WA
RN
IN
G
MO
SE VIN
Pers RIO G
bein ons US GA
are
TE
Do g mov
to INJ
gatenot
ed keep URCA
let
with
This area child outclea Y N
CA
mus entr .
ren prior! TheOR
US
oper r warn
Perst useance
gate DE E
ate
is
safe ons a sepa
AT
for
the ing. is capa
ty are
H
vehi
gate
For instr
to rate
ble
protgate uctioread entrcles
or
of
play
timeectiooper ns. the anceonly
in
empr, n, ator
own . . Pede
the
loop
er’s
loye an autousin
stria
d. sens matig
man
ns
Type
or
ual
or c clos D
and
simi
entr
lar ing apm
devidevi
ce) ce ent
shal(suc
l noth as
be a
CON
ANSFOR
I/ULMS
TO
-325
CAN CER
/CS TIFI
A C22ED
VEH
TO
ICU .2 NO.
CLA
SS
MO
DEL
SER
IAL
LAR
247
Unlock the
control panel
cover to access
the controls.
53382
GAT
E OP
ERA
TOR
HP
VOL
TS
AMP
S
MAX
PHA
GAT
SE
E LOA
Doo
60
D
Hz
rKin
g,
Inc.
, Ingl
ewo
od,
CA
AC Power Switch - Powers the AC ON (toggle up) or
OFF (toggle down).
DC Power Switch - Powers the DC ON (toggle left) or
OFF (toggle right).
RESET
ON
O
OFF
MANUAL RELEASE
ON
OFF
ALARM
Note: If powering up operator using ONLY DC power,
the key switch
MUST be pressed (located on
circuit board) AFTER DC power switch is turned ON to
power up operator.
PUSH TO OPERATE
technician use only
Push to Operate Button - Push to cycle the operator.
It will use the auto-close timer when turned ON to
close the gate. Opens gate fully.
Manual Release - See page 32.
Alarm Reset Button - Push to turn off the
entrapment alarm after a HARD shutdown has
occurred.
Alarm Siren
30
9024-065-S-11-16
6.2 Shutdown Conditions
Under various entrapment conditions the operator will assume either a soft or hard (alarm) shutdown. To determine what
type of reset action is required, you will need to understand how the different entrapment conditions affect the gate operator.
Soft Shutdown (NO Alarm will Sound)
This occurs in various situations where the inherent or external entrapment protection devices have been activated. In a soft shutdown
condition, the operator will not respond to any input that was present when the entrapment protection device sensed an obstruction. If
the gate stops at the open position, the operator will not respond to the automatic close timer.
• Example 1 - A time clock keys the gate open in the morning and an entrapment protection device senses an
obstruction prior to the gate reaching the full open position. If the entrapment is sensed by the inherent system, the
gate will reverse and run back to the closed position. The time clock input is still present, but the gate will not re-open.
Note: In some systems, the time clock input comes from the telephone entry system relay. This same relay may also provide open
commands for a card reader, MicroPLUS transmitters and the visitor telephone entry. If so, these devices will also be disabled in a
soft shutdown condition.
• Example 2 - If the gate is closing and an entrapment protection device is activated, the gate will either stop or reverse
and run back to the open position, depending upon if the secondary or inherent device was activated. The automatic
close timer will not close the gate.
• Example 3 - Vehicle arrives at exit loop and gate runs towards the open position. If the inherent entrapment protection
gets activated during this opening cycle, the gate reverses and runs back to the closed position. After the inherent
entrapment protection is cleared, If the vehicle is still present at the exit loop, a soft shutdown condition does not
occur. The exit loop input provides an immediate reset of the operator and the gate will again run to the open position.
Resetting a Soft Shutdown
In some conditions, a soft shutdown will reset as soon as the entrapment condition clears. For example, if a non-contact sensor
(photocell) is sensing an obstruction, the operator will stop the gate and assume a soft shutdown condition. When the photocell
clears, the operator will return to normal operation.
When the operator is in a soft shutdown, activation of any “intended input” will reset the operator. An “intended input” includes
any command, any standard safety input and any loop input. Activating any of these inputs will reset the gate. At that point the
gate will return to normal operation. If the gate is open, the automatic close timer will then time out and close the gate.
Hard Shutdown (Alarm Activated)
A hard shutdown condition occurs when: (1.) The inherent entrapment protection system (Type A) gets activated TWO
consecutive times before the gate completes the open or close cycle. (2.) The reversing edge (Type B2) gets activated
and reverses but before the gate completes the reverse cycle the inherent entrapment protection system (Type A) gets
activated.
• Example of a Hard Shutdown - The gate is closing and the inherent entrapment protection system senses an obstruction and
causes the gate to reverse direction. As the gate begins to run in the open direction, a second obstruction is sensed prior to the
gate reaching the full open position. Once the second obstruction has been sensed, the operator will stop, the audio alarm will
sound and all standard inputs are shut down (including open commands, safety commands, loop inputs, etc.).
– To silence the alarm, press the alarm reset button or after 5 minutes, the audio alarm will shut off but will “chirp” every
5 seconds. This indicates that the operator is in a hard shutdown condition (The alarm reset button must be pressed to
reset the operator and stop the alarm “chirping”).
Resetting a Hard Shutdown
The operator is in a hard shutdown condition when the audio alarm is sounding OR “chirping” every 5 seconds.
• Before resetting a hard shutdown, determine why the shutdown occurred. Inspect the gate for any obstructions along
its path that could have activated the inherent entrapment sensing system. Inspect the gate and gate hardware.
The audio alarm will sound for five minutes, or until the operator’s alarm reset button is pushed.
After (5) five minutes the alarm will “chirp every 5 sec.” and the hard shutdown condition will
remain in affect until the alarm reset button is pushed.
Once the operator has been reset, an open or close command is needed to start the gate operator. Most activating commands
will cause the gate operator to cycle to the open position. This includes activation of a key switch or open command and
activation of an automatic exit loop. Activation of a close command will run the gate to the closed position.
Note: DoorKing operators have a built-in alarm reset push button mounted on the operator (See previous page for alarm reset
button location). Activating this button will return the gate operator to normal operation, but will not cycle the gate operator.
9024-065-S-11-16
31
6.3 Manual Gate Operation
Caution: Never attempt to manually operate any gate until you have verified that ALL power to operator has been shut-off.
1
Pull Manual Release Handle
Pull straight OUT as far as possible and then UP.
2
Release Handle
With handle in UP position, slide back down to lock it in manual release position.
3
32
Manually Push Gate to Desired Position
9024-065-S-11-16
SECTION 7 - MAINTENANCE AND TROUBLESHOOTING
Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or
suspected. High cycle usage may require more frequent service checks.
7.1 Maintenance
When servicing the gate operator, always check any secondary (external) reversing devices (loops, photocells, etc.) for proper operation. If
external reversing devices cannot be made operable, do not place this operator in service until the malfunction can be identified and corrected.
Always check the inherent reversing system when performing any maintenance. If the inherent reversing system cannot be made
operable, remove this operator from service until the cause of the malfunction is identified and corrected. Keeping this operator in
service when the inherent reversing system is malfunctioning creates a hazard for persons which can result in serious injury or death
should they become entrapped in the gate.
When servicing this gate operator, always turn power OFF!! If gearbox requires oil, use only Mobil SHC-629 Synthetic Gear Oil. Do not
completely fill gearbox with oil. Gearbox should be half full only. Do not exceed this level.
Operator
Component
Monthly Interval
Maintenance
3
Activate the primary (inherent) reverse system by blocking the gate with a solid
object. When the gate reverses, block the gate in the opposite direction prior to
the limit being reached. The entrapment alarm should activate. Press the alarm
reset button to silence the alarm.
Check for alignment, tightness and wear.
✓
Chain
Fire Dept.
Check for sagging. Tighten if necessary.
✓
Gate
Inspect for damage. Check gate wheels. rollers and guides for wear and grease
if necessary.
Wheels, guide rollers and limit nuts if necessary.
Check vehicular exit and reverse loops for proper operation.
Alarm
Drive Belt
Grease
Loop(s)
Primary Reverse System
Pulleys
Release
Secondary Reverse Device
Batteries
Complete System
Check emergency vehicle access device for proper operation.
Check that the gate reverses on contact with an object in both the opening and
closing cycles.
Adjust the reversing sensor and/or clutch if necessary.
Check for alignment. Check setscrews.
Check manual release for proper operation.
Check secondary (external) reverse device(s) stop or reverse the gate when
activated.
Check the batteries for any leakage or loose connections. Batteries should be
replaced every two years.
Complete check of gate and gate operating system.
6
12
✓
✓
✓
✓ ✓
✓
✓
✓
✓
✓
✓
7.2 Built-in Diagnostics
This gate operator is designed with built-in diagnostics that will alert you to potential or existing problems that the microprocessor has detected. Specific fault conditions are checked and the operator will signal that a fault exist through the built-in alarm.
Constant alarm is heard when power is applied: This indicates that the limit switch wire harness is not connected to the circuit
board. In this condition, the operator will not run and the tone will continue until the fault is corrected. Check to be sure that
the limit switch plugs are properly inserted into P2 and P8.
Constant alarm is heard: This indicates that the operator is in a hard shutdown condition. The alarm will continue to sound for
five minutes, and then will “chirp” once every five seconds. The alarm reset button must be pressed or power must be removed
and then reapplied to return the operator to normal operation.
Short “alarm chirp” is heard every five seconds: This indicates that the operator has been in a hard shutdown condition in
excess of five minutes. This will continue until the alarm reset button is pressed or until power is removed from the operator.
Operator runs for 1 second and stops, two short “alarm chirps” are heard: This indicates that there may be a fault with the
primary current sensor circuit. Check that the black current sensor wire has been passed through the hole in the primary
current sensor donut on the circuit board with the correct number of loops (1/2 HP motor - 2 loops, 1 HP motor - 1 loop).
9024-065-S-11-16
33
7.3 Troubleshooting
Have a good VOM meter with Min/ Max test button to check voltages and continuity. A Meg-Ohm meter capable of checking up
to 500 meg-ohms of resistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs,
isolate the problem to one of three areas: 1) the operator, 2) the loop system, 3) the keying devices. Use caution when checking high voltage areas.
1. Check the input indicator LEDs. They should only come ON when a keying device (card reader, push button, etc.) is
activated. If any of the input LEDs are ON continuously, this will cause the gate operator to hold open. Disconnect the
keying devices one at a time until the LED goes OFF.
2. Check any external entrapment protection devices. Any short or malfunction in these devices can cause the gate
operator to stop or to hold open.
3. A malfunction in a loop or loop detector can cause the gate operator to hold open, or to not detect a vehicle when it is
present over the loop. The LEDs next to the loop detector ports on the operator circuit board will light only when the
loop has detected an object above it. If the LEDs stays on after the object has gone, then the loop detector has malfunctioned. Pull the loop detector circuit boards from the loop ports on the operator circuit board. If the malfunction
persists, the problem is not with the loop system. For more information on trouble shooting loops and loop detectors,
refer to your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual.
4. Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator. If a
keying device fails to open the gate, momentarily jumper across terminals 1 and 2 (or 1 and 6) on the gate operator
circuit board. If the gate operator starts, this indicates that a problem exist with the keying device and is not with the
gate operator.
5. Check the high voltage supply. A voltage drop on the supply line (usually caused by using too small supply voltage
wires) will cause the operator to malfunction. Refer to the wire size chart in section 2.1 page 17.
Symptom
Possible Solution(s)
Operator will not run. • Check that power to the operator is turned ON.
Power LED is OFF.
• Check for AC power (115/230) at the power input terminals. If power is absent, check incoming
power to operator.
• Be sure AC power switch is ON. Check for 24 VDC at P2, terminals 1 (+) and 2 (-). If no power,
faulty bridge rectifier or toroidal transformer. If power is present, possible faulty board.
Operator will not run. • Press “Push to Operate” button or momentarily jumper terminal 1 to terminal 2 (or 1 to 6). If the
Power LED is ON.
input LED does not come ON, check the terminal strip or replace the circuit board. If LED does
come ON, proceed to next steps.
• Check Motor: Gate must be half way open before testing motor.
1. Turn AC power OFF and remove plug P2 from circuit board. On the P2 terminal, connect
terminal 1 to terminal 5 and terminal 2 to terminal 6. Turn AC power ON – CAUTION – HIGH
VOLTAGE. The motor should run, turn power OFF.
2. With AC power still OFF. Connect terminal 1 to terminal 6, and terminal 2 to terminal 5.
Turn AC power ON – CAUTION – HIGH VOLTAGE. The motor should run in the opposite direction
as terminal 1 to terminal 5 and terminal 2 to terminal 6, turn power OFF.
3. If the motor does not run, or runs in only one direction, problem can be a bad motor, wire
connections from the control board to the motor or a bad control board. If the motor runs in
both steps above, contunue troubleshooting control board and accessories.
34
9024-065-S-11-16
Symptom
Secondary operator
motor will not run.
Possible Solution(s)
• Check that SW-2, switch 3 is ON.
• Check Motor: Gate must be half way open before testing motor.
1. Turn AC power OFF and remove plug P2 from circuit board. On the P2 terminal, connect
terminal 1 to terminal 5 and terminal 2 to terminal 6. Turn AC power ON – CAUTION – HIGH
VOLTAGE. The motor should run, turn power OFF.
2. With AC power still OFF. Connect terminal 1 to terminal 6, and terminal 2 to terminal 5.
Turn AC power ON – CAUTION – HIGH VOLTAGE. The motor should run in the opposite direction
as terminal 1 to terminal 5 and terminal 2 to terminal 6, turn power OFF.
3. If secondary motor does not run, or runs in only one direction, problem can be in the wiring
from the primary to secondary operator, bad secondary motor
Gate will not reverse
when an obstruction • Check ERD (Reverse Sensor) setting.
is encountered.
Gate opens a short
distance, then stops
and reverses.
•
•
•
•
Gate opens but will
not close.
• Check the input LEDs. Any ON will hold the gate open and indicates a problem with a keying device.
• Check the secondary safety devices. Any activated will hold the gate open and indicates a problem
with the safety device.
• Check the loop detectors. Any activated can hold the gate open and indicates a problem with the
loop detector or ground loop.
• Operator may be in a “soft shutdown.” Activate any keying device to determine if operator returns
to normal operation.
• If automatic close is desired, be sure SW-1, switch 2 is ON.
• Check motor as described above.
• Operator may be in a “soft shutdown.” Check input LEDs. If any are ON, momentarily disconnect,
then re-connect the wire going to the respective terminal. Operator should open.
• Check to be sure that the operator is running in the proper direction. Turn power OFF, and then back
ON. Activate a keying device. Operator should run in the open direction. If operator runs in the
close direction, turn power OFF and change direction switch SW-1, switch 1. Go to above section if
operator now opens but will not close.
• Be sure that the respective LED on the control board lights when the keying device connected to the
respective terminal is activated. If LED does not light, momentarily place a jumper wire from
terminal 1 to the input terminal being checked. If LED lights and gate opens, problem is with the
keying device. If LED does not light, replace control board.
• Check motor as described above.
Gate closes but will
not open.
Gate starts to close,
then reverses to
open.
•
•
•
•
•
Check the reversing sensitivity.
Disconnect the gate from the gate operator and check that the gate slides freely without binding.
Gate might be too heavy.
Continue troubleshooting.
Check that the reverse sensitivity is properly adjusted.
Disconnect the gate from the operator and check that the gate operates freely without any binding.
Check the loop detector LEDs and input LEDs. Any that flash ON will cause the gate to reverse.
Check for proper loop wiring. A mis-wired loop detector will cause the gate to reverse.
Continue troubleshooting.
Gate closes and then • Check for any input or loop detector LEDs that are ON.
re-opens.
• Check that the operator is running in the proper direction (see “gate closes but will not open” above).
Alarm sounds for 5
minutes and then
chirps once every 5
seconds. Operator
will not run.
9024-065-S-11-16
• Operator is in a “hard shutdown” condition. Alarm reset button must be pressed to return operator
to normal operation.
35
7.4 Accessory Items
UL 325 Monitored Entrapment Protection Devices available for the model 9024 swing gate operator.
Type B2 Contact Sensors (Reversing Edge)
Miller Edge Sensing Edges - all models with a T2 (resistive) termination.
Miller Edge Monitored Gate Link Model MGL-K20
Type B1 Non-contact Sensors (Photo Cell)
Miller Edge Reflective-Guard Model RG
Miller Edge Prime-Guard Model PG
EMX Industries Model IRB-MON
EMX Industries Model IRB-RET
Omron Model E3K-R10K4
Seco-Larm Model E-931-S50RRGQ
Seco-Larm Model E-931-S33RRGQ
Seco-Larm Model E-960-D90GQ
Type B1 Non-contact Sensors (Photo Cell) requires DK P/N 9200-190 Photocell Resistor kit
MMTC Model IR55
MMTC Model 60-278
Carlo Gavazzi Model PMP12
Carlo Gavazzi Model 8080-031
Monitored Expansion Kit
Miller Edge Multi-Input Module Model MIM-62
Accessory items available for the model 9024 slide gate operator.
Contact Sensors - For use as a external safety protection device. Miller Edge, Inc., MGO20, MGR20, MGS20
Photo Cell - Non-contact (photocell) sensors for use as external safety protection.
MMTC, Inc. Model IR55 - P/N 8080-010
Allen Bradley - P/N 8080-011
Carlo Gavazzi Type PMP12 - P/N 8080-030
Carlo Gavazzi Type PMT - P/N 8080-031
Loop Detector - Detectors plug directly into ports on circuit board simplifying wiring.
Single channel detector - P/N 9410-010 Dual channel detector - P/N 9409-010
Loop Wire - 18 AWG loop wire with XLPE insulation is ideal for ground loops. Available in 500 and 1000 foot rolls. Red, blue or black
insulation.
Pre-Fab Loops - Prefabricated ground loops. 24-foot circumference with 50-foot lead-in. Available in yellow, red or blue jackets. Not for use in
asphalt roadways.
Loop Test Meter - Meg-ohm meter checks the integrity of ground loops. P/N 9401-045
Time Clock - 7 day and 365 day time clocks can be used to automatically open gate at pre-set time and days. Compact clock fits inside the
operator. 7 day clock - P/N 2600-791 365 day clock - P/N 2600-795
115 VAC Heater with Fan Assembly Kit - Thermostatically controlled heater and fan for cold and hot environments.
For 115 VAC input power ONLY. P/N 1601-154
208/230 VAC Heater with Fan Assembly Kit - Thermostatically controlled heater and fan for cold and hot environments.
For 208/230 VAC input power ONLY. P/N 1601-197
V-Wheels - 4 inch and 6 inch. UHMW or Steel. Roller bearings or sleeve bearings. Single or tandem wheel configurations.
Endless Idler Assembly with Protective Cover - Use when gate operator chain needs 180° return. P/N 2600-818
Guide Rollers with Protective Covers - A variety of sizes to support slide gates.
Gate End Retainer - Fits on top of end post and helps stabilize the end of the gate in the open or closed position (End post NOT provided).
P/N 1204-004
Post Mount Kit - Required for post mount installation. P/N 9000-015.
Chain Tray Kit - 10 Ft. section. Sections connect together to fit any length gate. P/N 2601-270
Additional #40 Chain - 20 ft. per box. P/N 2600-442
Surge Devices - High and low voltage surge suppressors help prevent circuit board failure caused by lightning strikes and power surges.
High Voltage - P/N 1876-010 Low Voltage - P/N 1878-010
Speed Bumps - Prefabricated six-foot speed bump reduces traffic speed through gate system. P/N 1610-150
Standard Battery - 12 Volt 7.2 Amp/Hr. P/N 1801-003. Two (2) required.
12 Volt 18 Amp/Hr Extended Battery - P/N 1801-004. Two (2) required.
36
9024-065-S-11-16
Model 9024-080 AC Input Power
Yellow
#2
White
#5
Com
NO
Limit Switch
Com
White
123
NO
Orange
#2
56789
16
1 2 3 4 5 6 7 8 9 10
P3
P4
Com #5
REV SENSE
Orange
TIME DELAY
OFF
3 BUTTON
CONTROL
White #6
Red #3
Red #7
Brown
SELF TEST
SW1
1 2 3 4 5 6 7 8
EXIT
LOOP
Yellow #9
GREEN=CHARGED
ON
RED=CHARGING
White #8
ON
1
KEY
SWITCH
2
3
4
5
SW2
1 2 3 4 5 6 7 8
RESET
AC Power
Input
Blue
Terminal
1 2 3 4
Brown
ON
Alarm Reset Button
OPEN BEAM
CLOSE BEAM
OPEN EDGE
CLOSE EDGE
POWER
ON
Alarm
6
7
8
9
Chassis
Ground
10
11
12
Brown
L1
NEU-L1
L2
HOT-L2
115 VAC
ON
OFF
AC Power
Switch
HOT-L1
13
14
15
AC POWER/SOLAR
NO
HOT-L2
REVERSE
LOOP
230VAC
POWER SEL
NC
16
17
18
19
Blue
1
Blue
2
3
4
5
6
P2
Brown
Purple
20
115V
Gray
Black
Red
Gray
Gray
115 VAC/
230VAC
Selector
Switch
technician use only
NO
Remote Radio
Receiver Terminal
PUSH TO OPERATE
Limit Switch
Partial
Open
Sensor
Red
DC Motor
Transformer Toroidal
115 VAC
Outlet
Brown
Purple
Gray
Blue
115 VAC
Outlet
ON
Purple
OFF
Brown
DC Power Switch
Not available
when using
solar power.
Red
Black
Gray
Blue
Black
Red
Orange
Capacitor 4700uF
Red
Red
Bridge Rectifier
Orange
Capacitor 4700uF
Battery
12 V
7.2 Amp/Hr
Black
Battery
12 V
7.2 Amp/Hr
Red
Resistor 1K
30A Fuse
Batteries
9024-065-S-11-16
37
Installation/Owner’s Manual
Model 9024-080
AC Powered Vehicular Slide Gate Operator
Use this manual for circuit board 4100-010 Revision AA or higher.
9024-065-S-11-16
For Solar Power, See 9024-066 Solar Manual
EXTERNAL ENTRAPMENT PROTECTION MUST be
installed or the gate operator WILL NOT function.
THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE SYSTEMS TECHNICIAN ONLY.
Visit www.dkslocator.com to find a professional installing and servicing dealer in your area.
www.doorking.com
DoorKing, Inc.
120 S. Glasgow Avenue
Inglewood, California 90301
U.S.A.
Phone: 310-645-0023
Fax: 310-641-1586
Copyright 2009 DoorKing, Inc. All rights reserved.
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