3.96mm Pitch Connector Directly Mounted on Board

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
3.96mm Pitch Connector Directly Mounted on Board
DF6 Series
■Features
1. Service Efficiency Up
Conventional thick cables are directly mounted on the
board piece by piece, but connecterization has achieved
soldering services in a batch. This product enhances
soldering service efficiency.
2. Miniaturization
This product achieves miniaturization for thick cables.
Mounting height on board
:
7.5mm
Width
:
5.0mm
3. Board Prefixed Mechanism
Since the connector is softly press-fitted to the board for
insertion, it can be prefixed to the board.
Height: 7.5mm
■Applications
Secondary power supply units for various equipment
width: 4.6mm
Prefixed mechanism
B91
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
■Product Specifications
Current rating
Rating
(Note 1)
Cable size
Voltage rating
Item
AWG 18 :
5A
Operating Temperature Range
-35 to +85ç (Note 1)
AWG 20 :
4A
Operating Moisture Range
20 to 80%
AWG 22 :
3A
Storage Temperature Range
-10 to +60ç (Note 2)
Storage Humidity Range
40 to 70% (Note 2)
300V AC
Specification
Condition
1.Insulation Resistance
1000M ohms min.
500V DC
2.Withstanding voltage
No flashover or insulation breakdown.
1500V AC/1 minute
3.Contact Resistance
15m ohms max.
100mA
4.Vibration
No damage, cracks, or parts looseness.
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions.
5.Humidity (Steady state) No damage, cracks, or parts looseness.
96 hours at temperature of 40ç and humidity of 90% to 95%
6.Temperature Cycle
(-55ç: 30 minutes ➝15 to 35ç: 10 minutes➝85ç: 30 minutes➝ 5 to 35ç: 10 minutes ) 5 cycles
No damage, cracks, or parts looseness.
Flow: 250ç for 10 seconds
7. Resistance to Soldering heat No deformation of components affecting performance.
Manual soldering: 300ç for 3 seconds
Note 1: Includes temperature rise caused by current flow.
Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature
Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during
transportation.
■Material
Product
Part
Material
Finish
Remarks
Crimping Plug
Insulator
Polyamide
White
Crimping Contact for Plug
Brass
Copper Alley
Tin plated
UL94V-0
________
Note: HRS's tin plating process takes measures against whisker.
■Ordering Information
●Crimping Plug
DF6 - * P - 3.96 C
q
q Series Name
: DF 6
w Number of contacts: 1~8, 10
w
e
r
t
r Contact pitch: 3.96mm
t C: Crimping plug
e Connector type
P: Plug
●Crimping Contact
DF6A - 1822 PCF
q
q Applicable cable type
e
e Packaging type
None: UL 1007
PCF: Plug contact, reel packaging
A: UL 1015
SC: Plug contact, bag packaging
w Applicable cable size
1822: AWG#18~#22
B92
w
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
■Precrimping Plug
Photo: Contact Inserted
Part Number
DF6- 1P-3.96C
DF6- 2P-3.96C
DF6- 3P-3.96C
DF6- 4P-3.96C
DF6- 5P-3.96C
DF6- 6P-3.96C
DF6- 7P-3.96C
DF6- 8P-3.96C
DF6-10P-3.96C
CL No.
546-0001-1
546-0002-4
546-0003-7
546-0004-0
546-0005-2
546-0006-5
546-0007-8
546-0008-0
546-0011-5
Number of Contacts
1
2
3
4
5
6
7
8
10
A
4.92
8.88
12.84
16.80
20.76
24.72
28.68
32.64
40.56
B
_____
3.96
7.92
11.88
15.84
19.80
23.76
27.72
35.64
Contact View for Insertion
Note: A packaging quantity is delivered by the bag unit (100 pcs.).
■Crimping Contact
●Slip length
DF6-1822PC (F): 2.1mm to 2.6mm
DF6A-1822PC (F): 2.3mm to 2.8mm
●Applicable through-hole: 1.8 +0.15
0
Part Number
CL No.
DF6 -1822PCF
DF6 -1822PC
DF6A-1822PCF
DF6A-1822PC
546-0009-3
546-0010-2
546-0013-0
546-0014-3
UL style
1007
1015
Applicable Cable
Packaging Type
Jacket dia. AWG size Contact Construct
Reel
1.5 to 2.2mm AWG 18 34 cores/0.18mm
Bag
AWG 20 21 cores/0.18mm
Reel
2.2 to 2.9mm AWG 22 17 cores/0.16mm
Bag
Quantity
5,000
100
3,000
100
A
B
C
10.2 1.5
1.2
10.5 1.7
1.4
Note 1. The applicable cable conductor is a tin plated and annealed copper wire.
Note 2. If other cables are used instead of the applicable cable, contact the Hirose Sales Department.
BApplicable Crimping Tools
TypeItem
Applicator
Press unit
Manual crimping
tool
Extraction tool
Part Number
AP105-DF6-1822P
AP105-DF6A-1822P
CM-105
DF6 -TA1822HC
DF6A-TA1822HC
DF-C-PO(A)
CL No.
901-4505-9
901-4520-2
901-0005-4
550-0174-9
550-0222-0
550-0170-8
Applicable Contact
DF6 -1822PCF
DF6A-1822PCF
________
DF6 -1822PC
DF6A-1822PC
DF6/DF6A-1822PC(F)
Note: If any trouble has been caused due to other tools, which are not designated by Hirose, Hirose never guarantee any products.
B93
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.
BPrecautions
1.Recommended soldering
condition
2.Cleaning condition
3.Connecting condition
B94
Flow: 250ç for 3 seconds
Manual soldering: 290ç for 2 seconds
■After soldering, if a load is given to the cable where connector and cable contain heat, the jacket holding
member will be loosened. After soldering, the operation should be performed, after connector returns to room
temperature.
Refer to the "Nylon Connector Use Hand book".
Don't use solvent to degrade the cable jacket like trichloroethane.
In addition, avoid heat cleaning with solvent.
Refer to the "Nylon Connector Use Hand book".
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