Constant Pressure Pump

Operating Instructions
XCPP-630
630W
Constant
p
Pressure Pum
XU1 Power tools
1–23 Letcon Drive, Bangholme, Victoria, Australia 3175
Telephone: 1800 069 486Website: www.xuone.com.au
XCPP-630 0617
SAFETY
INSTRUCTIONS
Description of symbols
Read instruction manual
Electrical safety
Warning
WARNING! When using mains-
powered tools, basic safety
precautions, including the
following, should always be
followed to reduce risk of fire,
electric shock, personal injury
and material damage.
Read the whole manual carefully
and make sure you know how
to switch the tool off in an
emergency, before operating the
tool.
Save these instructions and other documents supplied
with this tool for future reference.
The electric motor has been designed for 230V
and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V
on XU1 tools are interchangeable for
Australia and New Zealand.
This pump is earthed in accordance with
AS/NZS 60335-1.
If the supply cord is damaged, it must be replaced by
an electrician or a power tool repairer in order to avoid
a hazard.
Note: The power outlet used for the water pump
must be protected by a 30mA residual current device
or earth leakage circuit breaker. If the power outlet is
external, ensure that it is weather proof. The water
pump has a built-in thermal protection overload switch.
The water pump stops if an overload occurs. The
motor restarts automatically after it has cooled down.
Using an Extension Lead
Always use an approved extension lead suitable for
the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always
unwind the lead completely. Use of an extension lead
not suitable for the power input of the tool or which is
damaged or defective may result in a risk of fire and
electric shock.
R.C.M. Regulatory compliance mark
V
Volts
Hz
Hertz
~
Alternating current
W
Watts
/min
Revolutions, reciprocations or strokes per
minute
no
No load speed
Hp
Horse power
°C
Degrees Celsius
p/hr Per hour
kpa
Pressure rating (kilopascals)
Bar
Pressure rating
L
F
Litres
Insulation class
PVC Polyvinyl chloride
IPX4 Ingress protection from water
Caring for the environment
Power tools that are no longer usable
should not be disposed of with household
waste but in an environmentally friendly
way. Please recycle where facilities exist.
Check with your local council authority for
recycling advice.
Recycling packaging reduces the need
for landfill and raw materials. Reuse of
recycled material decreases pollution in
the environment. Please recycle packaging
where facilities exist.
Check with your local council authority for recycling
advice.
Do not allow plug to enter water.
General Power Tool Safety
Warnings
WARNING! Read all safety
warnings and all instructions. Failure
to follow the warnings and instructions may
result in electric shock, fire and/or serious
injury.
Save all warnings and instructions
for future reference. The term “power
tool” in all of the warnings refers to your
mains-operated (corded) power tool or batteryoperated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered and dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of flammable liquids, gases or
dust.
Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric
shock.
b) Avoid body contact with earthed
or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
drugs, alcohol or medication. A moment of
inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Personal
protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
1
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch
on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the power
tool may result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and safer
at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous
and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the power tool, accessories
and tool bits etc. in accordance with
these instructions and in the manner
intended for the particular type of power
tool, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations different from
those intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by
a qualified repair person using only
identical replacement parts. This will ensure
that the safety of the power tool is maintained.
Pump Safety Warnings
WARNING! This product is
intended for pumping water in a
Home Domestic application. Do
not use it for corrosive, abrasive,
explosive or dangerous liquids.
Fluids other than water will damage
the water pump and/or create a
fire hazard.Failure to follow all
instructions listed below may
result in electric shock, fire and/or
serious injury.
WARNING! This product is not
suitable for use with drinking
(potable) water.
This appliance is not intended for use by
person (including children) with reduced
physical, sensory or mental capabilities,
or lack of experience and knowledge,
unless they have been given supervision
or instruction concerning use of the
appliance by a person responsible for
their safety.
Children should be supervised to ensure
that they do not play with the appliance.
• Ensure the water pump is disconnected
from mains power when installing.
• Do not install or operate the water pump
in an explosive environment or near
flammable material.
• Do not operate the water pump without
liquid.
• Do not run the water pump dry.
WARNING! The water pump
together with associated pipework
operate under pressure. Do
not disconnect water pump or
pipework until internal pressure
has been released. Failure to do
this could result in personal injury
and damage to property.
• Avoid inserting hands into the inlets/outlets
of the water pump while it is connected to
power.
• Before using the water pump, always
inspect it visually. Do not use the pump if
it is cracked and/or damaged. If the water
pump is damaged, contact XU1 customer
service.
• The water pump has a built-in thermal
protection overload switch. The water pump
stops if an overload occurs. The motor
restarts automatically after it has cooled
down.
• The pump must not be used when people
are in the water.
• Never work or perform maintenance on the
pump without first making sure it has been
disconnected from the mains power.
• Pollution of the liquid could occur due to
leakage of lubricants.
Important: Avoid inserting hands into the
mouth of the pump if it is connected to the
mains.
2
The electrical connection must always be
made in a dry area. Make sure that electrical
connections are protected from inundations.
Protect the plug and the power cable from
heat, oil or sharp edges.
3
1
2
3
4
1. Suction inlet
2. Prefilter cover
3. Discharge outlet
4. Carry handle
5. Water drain plug
6. Base
7. Mounting recesses
8. Cover wrench
9. Teflon tape
8
9
5
7
6
On
On
Power on Pump on Failure
A
On
C
On
Power on Pump on Failure
Power on Pump on Failure
F
E
On
Power on Pump on Failure
Power on Pump on Failure
B
D
On
On
Power on Pump on Failure
On
Power on Pump on Failure
H
G
4
Power on Pump on Failure
I
SPECIFICATIONS
Wattage:630W
Max. Flow Rate:
3,300 l/h
Max. Suction Height:8m
Max. Total Head:
36m
Inlet:
Ø25.4mm (1")
Outlet: Ø25.4mm (1")
Max. Delivery Pressure: 3.6 bar
Water Temp.:
1°c - 35°c
IP Rating: IPX4
Weight: 7.9kg
USING YOUR PUMP
WARNING! Before use always read
the safety instructions given on the rear
of this manual. Failure to comply with the
precautions stated could lead to a fire, serious
injury or death.
Setting Up
WARNING! Ensure the pump is
disconnected from the power supply before
performing any of the following operations.
This constant pressure pump is designed for pumping
clean water in the house and garden. It is ideal for
providing domestic water supply to laundries, toilets
and outdoor taps, combined with a trigger nozzle and
hose for garden watering and washing cars.
Your pump requires no assembly before use other
than the connection of suitable inlet/outlet hose or
pipe adaptors (not included).
Positioning the pump
The device must be placed on a horizontal, level
surface that is sufficiently capable of supporting the
total weight of the device when filled with water.
Four mounting recesses allow for fixing the base to
the mounting surface (bolts not supplied), fig.A.
NOTE: The installation site must be well ventilated
and protected from the effects of weather.
NOTE: When operating indoors you must ensure
that there is a drain in the floor or a mechanism to
prevent leakage.
4. Securely attach the input hose or pipe (not included)
to the other end of the adaptor. Ensure you have the
correct diameter hose or pipe that is compatible with
your water drawing source.
NOTE: The suction pipe should have an internal
diameter of at least 25.4mm (1”); it must be kink
resistant and suitable for pump use. Ensure the input
hose or pipe is not restricted in any way.
CAUTION!: The input hose or pipe should be low
enough in the water to ensure that if the water level
falls, the pump will not run dry. Ensure that this is
checked when in operation.
Connecting to the discharge outlet
The outlet allows for a 25.4mm (1”) delivery line to be
connected and is capable of a maximum head of 36m.
1. Teflon tape is required on threads to ensure a water
tight seal and prevent any leakage. Wind Teflon
clockwise on fittings.
2. Remove the plastic protection cover from the
discharge outlet.
3. Insert a 1” male threaded hose adaptor (not
included). Tighten firmly with a spanner (not
included).
4.Securely attach the output hose or pipe (not
included) to the other end of the adaptor. Ensure
you have the correct diameter hose or pipe that is
compatible with your water discharge application.
fig.C
NOTE: The discharge hose or pipe you are using
must have a minimum diameter of 19mm (3/4’’).
WARNING! Risk of injury! If the components
are not compression-proof or if they are
improperly installed, the pressure line could
burst during operation.
OPERATION
CAUTION!: The pump should be filled with water
after each new connection or if water loss or air intake
has occurred. Extended operation without a water refill
will damage the pump.
Priming the Pump
Priming the pump is required to purge air from the
hose. Don’t operate the pump without it being primed.
1. Ensure the pump is switched off at the mains
power.
2. Unscrew the prefilter transparent cover with the
filter wrench (provided), turning anti-clockwise.
Connecting to the suction inlet
3. Remove the prefilter fig.D.
The inlet allows for a 25.4mm (1”) supply line to be
connected and is capable of a maximum suction
height of 8m.
4.Fill the pump completely with water through the
filter cavity. Ensure the pump and inlet pipe or
hose are full fig.E.
NOTE: The Ozito TPIK-025 Tank to pump
installation kit is available from Bunnings stores.
5.Refit prefilter and transparent cover, tighten cover
with filter wrench.
1. Teflon tape is required on threads to ensure a water
tight seal and prevent any leakage. Wind Teflon
clockwise on fittings.
2. Remove the plastic protection cover from the
suction inlet.
3.Insert a 1” male threaded hose adaptor (not
included). Tighten firmly with a spanner (not
included) fig.B.
WARNING! The pump must be
used with residual current device
rated 30mA or less.
WARNING! Danger due to electrical
shock! Do not operate the device in wet
surroundings!
5
Starting
Insert the power plug into the mains power socket.
Where possible avoid using extension cords as this
can lead to a voltage drop which may cause power
loss and overheating.
1. Press the ON button fig.F.
2. Fully open any shut-off mechanisms (spray nozzles,
valves, etc.) in the pressure line so that the air can
escape without obstruction.
3. Check to make sure that water is coming out.
NOTE: If the pressure line is closed, (such as
shutting off a tap down stream) the pump will build up
pressure, then switch off at the preset cut off when
the pressure line is opened again, the pump will
automatically restart.
If the motor does not start up or the pump does not
build up any pressure or if similar faults occur, turn the
device off and refer to TROUBLESHOOTING section
to find a remedy.
4.When water runs out evenly, close any shut-off
mechanisms, spray nozzles etc. in the pressure
line. The pump will now pressurize and be ready
for use.
CAUTION: The pump must not be allowed to run
dry. Sufficient water must be on hand at all times.
WARNING! This product is intended
for pumping water in home domestic
application. Do not use it for corrosive,
abrasive, explosive or dangerous liquids.
LED Display
'YELLOW Power on' LED solid.
This indicates that there is power to the pump, but the
pump is currently not on.
‘YELLOW Power on’ and ‘GREEN Pump on’ LEDs
solid, fig. G.
This indicates that there is power to the pump and the
pump is running.
‘YELLOW Power on’, GREEN Pump on’ and ‘RED
Failure’ LEDs solid, fig. H.
There is power to the pump, the pump motor is
running but flow is stalled. The pump will continue to
run for another 30 seconds to try to restore flow.
‘YELLOW Power on’ and ‘RED Failure’ LEDs solid.
After 30 seconds of no flow, the pump motor turns off.
This status Indicates that there has been a failure and
that something needs to be changed to correct the
problem. The problem could be that there is no water
flow into the pump (upstream tap off) or that there is
an air lock that needs to be bled out.
‘YELLOW Power on’ LED flashing
A tap downstream of the pump has been turned
off increasing the water pressure to the pump’s
maximum. The pump motor switches off and is in a
standby mode until the tap is opened again.
‘YELLOW Power on’ ‘RED Failure’ LEDs flashing
Pump has gone into self protection mode due to
frequent on/off cycles. Check if there are any leaks
in the outlet system. Fix any leaks found. Ensure
teflon tape is used on all connections. Pump must be
disconnected from mains power to reset.
Recommended Setup
Position the input hose or pipe so that it rises from the water drawing source to the pump. Where possible, avoid
positioning the input hose or pipe higher than the pump, as this would delay the escape of air bubbles from the
input hose or pipe and impede the priming process (see section ‘Priming the pump’ for description on priming the
pump).
NOTE: T
he suction line should be as short as possible, since the conveying capacity decreases as the length of
the line increases.
NOTE: A leaking hose or pipe will draw in air and therefore not draw in any water.
NOTE: During the initial set-up, please purge all air from the system via the discharge outlet highest in the system.
DISCHARGE
OUTLET
WATERTANK
150mm
150mm
SUCTION LINE
UNION
COUPLING
depending on
installation
SOLID STRUCTURE
CONNECTION WITH TANK BASE BELOW WATER PUMP
FIRM BASE
GATE
VALVE
CONNECTION WITH TANK BASE LEVEL WITH WATER PUMP
DISCHARGE
OUTLET
SUCTION LINE
150mm
150mm
2
1
0
UNION
COUPLING
GATE
VALVE
depending on
installation
SOLID STRUCTURE
WATERTANK
FIRM BASE
CONNECTION WITH TANK BASE ABOVE THE WATER PUMP
WATERTANK
MAINTENANCE
WARNING! Make sure the pump
is disconnected from electric power
supply before performing maintenance
procedures.
Cleaning the Pump Housing
Use a moist cloth to wipe down the pump housing.
Allow to dry thoroughly before storing in a dry location
that is protected from bad weather conditions.
Cleaning the Prefilter
The pump is fitted with a pre-filter which will need
cleaning at regular intervals or replacing if necessary.
It is recommended to clean the non-return valve at the
same time as the pre-filter.
1.Remove the pre-filter using the supplied filter wrench
to loosen the screw by turning in a anti-clockwise
direction. fig.D
2.Unscrew the non-return valve from the bottom of the
pre-filter.
3.Tap the filter and non-return valve on a flat surface
gently. For stubborn dirt, simply rinse with water.
NOTE: Do not use abrasive cleaning agents to clean
the filter or non-return valve.
4.Once clean re-assemble the pre-filter and non-return
valve.
5.Screw the pre-filter onto the pump and tighten with
the supplied filter wrench.
Draining the Pump
Before moving or storing the pump, the tank will need to
be drained of any water using the drain screw.
P
DISCHARGE
OUTLET
GATE
VALVE
150mm
150mm
UNION
COUPLING
depending on
installation
FIRM BASE
AVOID THESE SETUPS
Air in suction line can damage pump
SOLID STRUCTURE
SUCTION LINE
1.Disconnect the pump from the mains supply.
2.Fully open any shut-off mechanisms (spray
nozzles, valves etc) in the pressure line so that the
air can escapre without obstruction.
3.Ensure the gate valve on your water tank is not left
open as this will allow water to drain from the water
tank.
4.Completely empty the pump by unscrewing the
water drain plug fig. I.
POTENTIAL FOR AIR ENTRAPMENT
5. Dismantle the suction and pressure lines.
6. Store the pump in a frost-free room (at least 5°C)
WATERTANK
Note: XU1 will not be responsible for any damage
or injuries caused by the repair of the tool by an
unauthorised person or by mishandling of the tool.
SUCTION LINE
3
2
1
0
Bar
FIRM BASE
POTENTIAL FOR AIR ENTRAPMENT
WATERTANK
SUCTION LINE
2
1
0
Bar
GATE
VALVE
FIRM BASE
6
TROUBLESHOOTING
Problem
LED Display
The pump operates
but water is not
flowing
Yellow, green and red There is air in the pump head
LEDs are on
The pump won’t start
Pumps stops
Possible Cause
Solution
Disconnect from power supply, open the priming screw and fill the
pump head with water
Verify the joints are sealed tightly with Teflon tape
The suction pipe is blocked
Disconnect from power supply, clean the suction pipe
The pump is not primed
Following instructions “Priming The Pump”
The in-line filter is blocked
Clean the filter
The inlet and outlet are not
connected with the pipe or hose
correctly
Connect the inlet and outlet with pipe or hose correctly, ensure
there is no leakage. Use Teflon tape on all connections.
No water flow from supply
Check if the supply source has sufficient water
No LEDs on
Power not switched on
If the yellow light doesn’t illuminate, check the mains supply
Yellow LED on
On button has not been pressed
Once connected with the mains power, the yellow light will
illuminate. When this occurs, press the On button.
No LEDs on
The mains power is disconnected
Check the mains power
Power failure
When power is restored, the yellow light will illuminate, press the
On button
There is air in the pump head
Disconnect from power supply, open the priming screw and fill the
pump head with water
Yellow and red LEDs
are on
Verify all joints are sealed tightly with Teflon tape
Yellow LED flashing
The suction pipe is blocked
Disconnect from power supply, clean the suction pipe
The pump is not primed
Follow instructions “Priming The Pump”
The internal prefilter is blocked
Clean the internal prefilter
The inlet and outlet are not
connected with the pipe or hose
correctly
Connect the inlet and outlet with pipe or hose correctly, ensure
there is no leakage. Use Teflon tape on all connections
No water flow from supply
Check if the tank has plenty of water
System has reached cut off
pressure of 3.8 bar
This is normal operation. The pump will start automatically once
the outlet system pressure is below 1.5 bar. Open outlet.
WARRANTY
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE
PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY. PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL
TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not
amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a
defective product you may be able to claim such expenses by contacting our customer service helpline above.
1 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it will be
replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: prefilter, included accessories.
WARNING
The following actions will result in the warranty being void.
• Professional, Industrial or high frequency use.
• If the tool has been operated on a supply voltage other than that specified on the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
XU1
Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
7
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