table of contents - Kymco motorscooter

TABLE OF CONTENTS
SECTION 1 FORWARD & SAFETY INTRODUCTION
1
SCOOTER SAFETY
SCOOTER SAFETY
1
3
2 4
5
ACCESSORIES & MODIFICATION
4
LOCATION OF PARTS & CONTROLS
9
1
2
8
7
3
4
5
6
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
5
LOCATION OF PARTS & CONTROLS
16
15
17
14
10
11
13
12
NOTE: Your scooter may differ slightly in appearance from the images in this manual.
6
SECTION 2 CONTROLS&FEATURES
7
CONTROLS & FEATURES
8
CONTROLS & FEATURES
MODE
ADJ.
9
CONTROLS & FEATURES
10
CONTROLS & FEATURES
Right handlebar switch
Electric starter button
"
" position:
Press the electric starter button to activate the
starter motor.
NOTE: The starter motor will not engage unless
a brake lever is squeezed at the same time the
starter button is pressed.
Left handlebar switch
Horn button
:
Press the horn button to sound the horn.
11
CONTROLS & FEATURES
4
5
12
CONTROLS & FEATURES
6
13
CONTROLS & FEATURES
7
14
SECTION 3 OPERATION
15
OPERATION
16
OPERATION
17
21
MAINTENANCE
Engine oil
Engine oil recommendation
Use a premium quality 4-stroke engine oil to
ensure longer service life of your scooter. Only use
oils that have a SD rating above per the API
service classification.
Engine oil level inspection
Check the engine oil level each day before riding
your scooter. The level must be maintained
between the upper
and lower level
marks on
the oil filler cap/dipstick
.
Engine oil viscosity : SAE 15W-40
If these viscosities are not available, select an
alternative engine oil according to the chart shown
below.
ENGINE OIL VISCOSITIES
20W-40 , 20W-50
20W-50
20W-40,
15W-40 , 15W-50
15W-50
15W-40,
10W-40
10W-40
1. Start the engine and let it idle for a few minutes.
10W-30
10W-30
20W-40 5W-50
, 20W-50
-10
0
20
0
10
40
20
60
30
80
0
40 C
Running the engine with insufficient oil pressure
can cause serious engine damage.
0
100 F
Engine oil capacity: 0.95 qt (0.9 L)
22
CAUTION
2. Stop the engine and put the scooter on its center
stand on level ground.
MAINTENANCE
3. After a few minutes, remove the oil filler
cap/dipstick, wipe it clean, and reinsert the oil
filler cap/dipstick without screwing it in. Remove
the oil filler cap/dipstick. The oil level should be
between the upper and lower marks on the oil
filler cap/dipstick.
NOTE: Change the engine oil with the engine at
normal operating temperature and the scooter on
its center stand to assure complete and rapid
draining.
4. If required, add the specified oil (see page 22)
so the oil level touches the upper level mark on
the dipstick. Do not overfill.
5. Reinstall the oil filler cap/dipstick
oil leaks.
. Check for
WARNING
The engine and related components can
become very hot. Use care when inspecting the
oil level so you do not burn yourself. If needed, let
the engine and exhaust system cool before
working in those areas.
Engine oil replacement
Engine oil quality is the primary factor that affects
engine longevity. Change your scooter's engine oil
as specified in the maintenance schedule (see
page 20).
1. Remove the oil filler/dipstick
crankcase cover.
from the right
2. Place a suitable container (drain pan) under the
left crankcase.
23
MAINTENANCE
3. Remove the oil drain plug
to drain the oil.
from the crankcase
4. Reinstall the drain plug and tighten it to the
specified torque.
Oil drain plug torque: 18 lb-ft (25 N-m)
5. Add oil to the engine per the amounts listed
below, and reinstall the oil filler/dipstick.
Engine oil capacity: 0.85 qt (0.8 L)
NOTE: Amounts are after draining the oil
only.
6. Start the engine and let it idle for 2 - 3 minutes.
7. Stop the engine and check the oil level on the
dipstick when the scooter is parked on the
center stand, on level ground.
8. Adjust the oil level as required (so the level
reaches the upper mark on the dipstick).
Replace the dipstick and inspect for any leaks.
24
CAUTION
Running the engine with insufficient oil pressure
can cause serious engine damage.
MAINTENANCE
25
MAINTENANCE
2-6 mm
(0.08-0.24 in)
26
MAINTENANCE
27
MAINTENANCE
Brake fluid
L
Brake fluid level inspection
With the scooter in an upright position, check the
front and rear fluid level.
The level should be above the lower level mark. If
the level is at or below the lower level mark "L",
check the brake pads for wear.
NOTE: Other checks - make sure there are no
fluid leaks. Check for deterioration or cracks in the
hoses and fittings.
WARNING
Worn brake pads should be replaced
immediately. If the pads are not worn, have your
brake system inspected for leaks. Do not ride
your scooter unless the brakes are in perfect
working order.
Brake fluid type:
DOT 4
《only For 150i》
28
MAINTENANCE
Brake inspection
Your scooter requires the proper brake lever freeplay so the brakes will be responsive and will not
drag, causing premature wear to the brake pads.
The free-play is the measured distance between
the brake lever at rest and a fully applied brake.
1. Measure the free-play and the brake lever end
0.4 - 0.6 in (10 - 20 mm).
2. Use the cable adjuster on rear brake lever perch
for minor free play adjustment.
0.4 -0.6 in (10-20 mm)
3. To perform free play adjustment outside of the
range of the cable adjusters on the brake lever
perches, use the adjuster nut at the end of the
brake cable where it connects to the brake arm.
NOTE: Before adjusting the free play with the
brake arm adjuster nut, turn the adjusters on the
brake lever perches as far as they will turn in a
clockwise direction.
reduces
4. Rotating the adjuster nut clockwise
the clutch lever free play. Rotating the adjuster
nut counterclockwise
increases the clutch
lever play.
《Only for 125i》
29
MAINTENANCE
WARNING
For appropriate brake action, make sure the
groove of the adjusting nut is aligned with the pin
in the brake arm.
Inspect the brake pad and shoe thickness to verify
there is enough material for the brakes to function
properly.
1. If the wear indicator grooves in the front brake
pads are no longer visible
, it is an indication
that the brake pads are worn and require
replacement.
4
"mark on the rear brake indicator 4
2. If the "
aligns with the "
" mark on the brake hub it is
an indication that the brake shoes are worn and
require replacement.
WARNING
The brakes will wear quickly if the lever is
continually applied during riding (dragging the
brake).
Consult your KYMCO dealer for braking system
service.
30
《Only for 125i》
MAINTENANCE
Battery
Fuse
Your KYMCO scooter is equipped with a
maintenance-free (sealed) type battery so it is not
necessary to check the battery's electrolyte level or
add distilled water.
When frequent fuse failures occur, it usually
indicates a short circuit or an overload in the
electrical system.
NOTE: If your battery seems weak and/or is
leaking electrolyte (causing hard starting or other
electrical troubles), contact your KYMCO dealer
immediately.
CAUTION
Your battery is a maintenance-free type and can
be permanently damaged if the cap strip is
removed.
NOTE: See your KYMCO dealer for electrical
system diagnosis and repair.
WARNING
Never use a fuse with a different rating from that
specified. Serious damage to the electrical
system or a fire may result, causing a dangerous
loss of lights or engine power.
Fuse Specification: 15A
BATTERY
31
MAINTENANCE
Tires
WARNING
Failure to follow these warnings may result in an
accident due to tire failure. The tires on your scooter
are a crucial link between your scooter and the road.
You and your passenger's personal safety are
dependant upon the condition of your scooter's tires.
Follow these instructions:
Check tire condition and pressure, and adjust the
inflation pressure before each ride.
Avoid overloading your scooter.
Replace a tire when worn to the specified limit, or if you
find any damage such as cuts or cracks.
Always use the proper size and type of tires as
specified in this Owner's Manual.
Balance the wheel after tire installation.
Read this section of Owner's Manual carefully.
Failure to perform a reasonable break-in of the tires
could cause tire slip and loss of control.
Use extra care when riding on new tires as the grip
will be limited. Perform proper break-in of the tires, as
stated in the break-in recommendation section of this
manual. Avoid hard acceleration, hard cornering, and
hard braking for the first 100 miles (160 km).
32
NOTE: Check the tire inflation pressure and tire
tread condition at the periods listed in the periodic
maintenance schedule. For maximum safety and
good tire life, the tire pressures should be
inspected more often.
Tire pressure
Insufficient air pressure in the tires not only
accelerates tire wear but it also affects the stability
of your scooter. Under-inflated tires make smooth
cornering difficult and overinflated tires decrease
the amount of tire in contact with the ground, which
can lead to skids and loss of control. Make sure
that the tire pressures on your scooter are within
the specified limits at all times.
NOTE: Tire pressure should only be adjusted
when the tires are cold.
2
Front tire (rider only): 25.0 PSI (1.75 kg/cm )
Rear tire (rider only): 29.0 PSI (2.0 kg/cm2 )
2
Front tire (rider & passenger):25.0 PSI (1.75 kg/cm )
2
Rear tire (rider & passenger): 32.0 PSI (2.25 kg/cm )
EMISSION CONTROL
Crankcase Emission Control System
Your MOVIE S 125i/150i engine is equipped with a closed crankcase system. Blow-by gases are routed
back in to the combustion chamber via the intake system. This system does not allow the blow-by gases to
enter the atmosphere.
Exhaust Emission Control System
The exhaust emissions from your MOVIE S 125i/150i scooter are controlled by engine design, factoryset fuel delivery, ignition settings, and exhaust system design. This system also includes a catalyzer in the
exhaust system.
Noise Exhaust Emission Control System
The engine, intake and exhaust systems of your MOVIE S 125i/150i scooter were designed to comply
with federal, state and local noise level requirements. Do not modify the engine ,intake or exhaust
components, as doing so will affect compliance these noise level requirements.
Please do not modify or change any KYMCO-designed components that may alter the sound or emission
level from your MOVIE S 125i/150i scooter.
33
SPECIFICATIONS - MOVIE S 125i
Dimensions
Chassis
Overall length............................77 in (1920 mm)
Overall width.............................28 in ( 700 mm )
Overall height............................45 in (1135 mm)
Wheel base........................ .......51 in (1284 mm)
Tire size, front .....................................110/70-12
Tire size, rear......................................130/70-12
Brake(front)......................................... Disk type
Brake(rear).......................................... Hub type
Capacities
Electrical
Engine oil..................................0.95 US qt (0.9 L)
Transmission oil.......................0.13 US qt (0.12 L)
Fuel tank...................................7.74 US qt (7.3 L)
Net weight...................................249 lbs (113 kg)
Ignition type ...............................................ECU
Battery.................................................12v-8Ah
Headlight..................................12v 35W/35W * 2
Tail/brake light.......................................12v LED
Turn signal light................................12v 10W X 4
Main Fuse................................................... 15A
Engine
Type.....................Four-stroke, air-cooled SOHC
3
Displacement...................124.8 cm (7.49 cu. in)
Bore and stroke.....2.16in X 2.18in (54 X 54.5 mm)
Compression ratio.......................................11:1
Max. Horsepower.........................12ps/9000rpm
Spark plug................................................CR8E
Idle speed......................................... 1800 RPM
Cooling system..................................air-Cooled
Starting system............................Electric starter
Transmission.............................. Automatic CVT
34
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