Xerox iGen4 Diamond Edition Finishing

Xerox iGen4 Diamond Edition Finishing
Xerox® Color 8250 Production Printer
Xerox® iGen4® Press
Xerox® iGen® 5 Press
Finishing Guide
Xerox Finishing Solutions
®
Freedom to Finish Whatever You Start
1
Keep pace with your production, no matter
how you slice, staple, punch or bind it.
With the range of finishing options available for the Xerox® Color 8250 Production
Printer and Xerox® iGen® Digital Presses, you can add the capabilities that best suit
your job mix and improve your workflow, keeping more jobs in progress, all with
optimal return on your investments.
This guide will help you match your finishing choices to the type of work you produce on your
Xerox® Color 8250 Production Printer or Xerox® iGen Presses and how you run your shop.
Whether you need high-capacity stacking, converting, stapling, inserting or booklet making, all
our finishing options can keep pace with your equipment’s production level speeds. And we’re
expanding our automation options to help you save even more time and cost in prepress and
in postpress finishing processes. Deliver the quality and polish your customers want with your
Xerox® iGen Press and Xerox® Finishing Solutions.
Finishing
Type
Booklets
(Saddle-Stitched)
Compatibility
Product
Xerox® Color 8250
Production Printer
Xerox® iGen4® Press
Xerox® iGen® 5 Press
C.P. Bourg® BDF-e Booklet Maker
x
x
x
C.P. Bourg BM-e Booklet Maker
x
x
x
Duplo DBM-5001 Inline Booklet Maker
x
x
x
Watkiss PowerSquare™ 224
x
x
x
Duplo Ultra 145A/205A UV Offline Coater
x
x
x
Epic CTi-635™ Inline Coating System
x
x
x
TEC Lighting Production UV Coater
x
x
x
TRESU Pinta Coater
x
x
x
Feeding/Bypass
C.P. Bourg Dual-Mode Sheet Feeder (BSF)
x
x
x
Packaging
Xerox Automated Packaging Solution
x
x
Perfect Bound
C.P. Bourg 3202 Book Factory
x
x
x
Punch/Lay Flats
GBC® FusionPunch® II
x
x
x
Slit/Cut/Crease
Duplo Slitter/Cutter/Creaser (SCC) Nearline Booklet Maker
x
x
x
Duplo DC-645 Slitter/Cutter/Creaser
x
x
x
Duplo DC-745 Slitter/Cutter/Creaser
x
x
x
Rollem JetSlit
x
x
x
22.5" (572 mm) Stacker
x
x
®
Coating
Stack/Bypass
®
26" (660 mm) Stacker
Stitched Sets
2
x
x
Multigraf PST-52 Stacker
x
x
x
C.P. Bourg BDF-e Booklet Maker
x
x
x
Xerox IntegratedPLUS Finishing Solution
®
Beneficial as it is, automated finishing used to tie up valuable assets on your shop
floor. Prepress and postpress processes required highly skilled personnel to set up
files to match finishing devices at the front end and then later to set up the actual
finishing device to run the job.
And you were forced to dedicate a finishing device to just one printer. If you weren’t running
booklets, for example, that maker sat idle. Xerox® IntegratedPLUS Finishing Solution changes
all that. Now prepress setup and finishing setup can be automated, whether or not the
finishing device is inline with a printer or offline. You get the best of both finishing worlds—the
convenience of inline with the flexibility of offline, plus unsurpassed labor savings.
Xerox® IntegratedPLUS Finishing Solution enables selected finishing devices to be set up
automatically, through JDF instructions, whether or not they are attached to a specific printer.
An operator simply loads sheets and covers into the finishing device, scans a bar coded banner
sheet and presses “start.” No manual finisher setup is required. Your production printer can be
printing and stacking an annual report to be perfect bound on an offline finisher while the inline
booklet maker is busy binding benefit booklets originally printed on an entirely different device.
Or, depending on your shop, you can choose to have an offline booklet maker serve multiple
printers. Either way, the automatic booklet maker setup enabled by your Xerox® IntegratedPLUS
Solution gives you the opportunity to optimize your investment and your operation by
leveraging automation.
Xerox® IntegratedPLUS Finishing Solution
Automatic Inline and
Offline Finishing
One Touch
Prepress
Automatic Offline Finishing
Xerox® IntegratedPLUS
Finishing Solution Benefits
• Eliminates the need for highly skilled
prepress operators to prepare files
according to finisher specifications.
• Eliminates manual programming at
the finishing device and reduces the
risk of error because the necessary
parameters (e.g., page imposition,
page ordering and trimming) are set
automatically when a job enters
your workflow.
• E xtends the convenience and cost
effectiveness of automated finishing
to multiple printers (including Xerox®
and non-Xerox® printers in the same
shop) without the need for multiple,
dedicated inline finishing devices.
• Maximizes productivity by enabling
prints to be output to stacker carts
at full rated print speed, while an
attached finishing device binds
other jobs at its full rated speed.
• Makes it easy to manage a mix
of jobs that include diverse
finishing requirements and short
print runs without tying up a
high-volume printer.
Eliminate prepress and finishing bottlenecks while increasing asset utilization.
Adding a perfect finishing device to your Xerox® iGen® or 8250 family of products
has never been easier. You’ll appreciate the variety of outstanding inline finishing
solutions that are available from Xerox to help you quickly and efficiently produce
high-quality bound documents. We offer you the widest range of finishing options
you need to wrap up your jobs professionally.
3
Efficient Finishing
C.P. Bourg® Dual-Mode Sheet Feeder (BSF)
As a standalone device or as part of the Xerox® IntegratedPLUS Finishing Solution, the DualMode Sheet Feeder (BSF) provides an efficient means of preparing jobs for finishers, providing
automated finisher setup and a means for sharing a finishing device with multiple printers. A
printer that is equipped with the BSF inline can bypass the BSF and send sheets directly to the
inline finisher. In addition, stacks from other printers can be fed to the BSF to use that inline
finisher when the attached printer is not using it. The BSF can also be used as input to offline
auto-finishers if inline finishing doesn’t fit into your business plan.
The BSF includes two separate feeding compartments: a lower high-capacity tray that can
accommodate pile heights up to 20" (508 mm) and an upper feed drawer that accommodates
pile heights up to 6.3" (160 mm) of cover or insert sheets. When in bypass mode, the upper
feed tray can be used as a cover feeder. A hand scanner is used to read JDF data from jobspecific printed banner sheets that travel with the stacks. The BSF is equipped with OMR mark
recognition and double- and missed-sheet detection from both compartments. It also detects
when either tray is empty.
Benefits
• Combines the benefits of an inline finishing device with the convenience and cost
effectiveness of sharing one finisher with multiple printers.
• Saves time and enables you to produce more jobs through automated setup of files and
automated setup of inline or offline finishers with the Xerox® IntegratedPLUS Finishing
Solution.
• Adds integrity by allowing printed stacks to easily be moved to the finisher without splitting
the stack.
• In offline mode, the attached finisher can run at up to 15,000 sheets/hour.
• Maximizes load balancing between printers.
4
C.P. Bourg® Dual-Mode
Sheet Feeder (BSF)
Stacking Up Your Output
Multigraf PST-52 Pile Stacker
The Multigraf PST-52 Pile Stacker is an ideal solution for Xerox® iGen® press users who need
precision stacking of large papers and want to simultaneously increase output and productivity.
This inline unit provides high-quality stacking of extra large papers on an easily removable
paper trolley. The PST-52 stacker is equipped with two standard paper trolleys. Once the stacker
is full, users simply wheel out the full trolley, wheel in the second empty one and continue
production. Additional trolleys are available to improve production further.
There are two models of the Multigraf Stacker. The Short Version can be attached to the
iGen to enable stacking of sheets up to 26" (660 mm). The Long Version is compatible with
the Epic CTi-635™ Coating System for enhanced stack quality and stacking capacity of coated
sheets up to 22.5" (572 mm). The Long Version also includes a cooling device as an inline
output solution with Epic coating units. The cooling device dries varnished sheets to improve
stacking quality.
Multigraf PST-52 Stacker
Benefits
Multigraf Stacker Short Version
• O versized sheets up to 26" (660 mm) can easily and efficiently be stacked at the end of any
iGen Press.
• Maximum productivity with the iGen Press.
• E xtra Large Paper Kit 22.5" (572 mm) or 26" (660 mm).
• Increased output and productivity on the iGen Press.
• Uses Xerox® Device Feeding and Finishing Architecture (DFA) Protocol.
Multigraf Stacker Long Version
• Increased stacking capacity and productivity on the Epic CTi-635 Coating System.
• Cooling system dries coated sheets to prevent sheets from sticking together in the stacker.
• Stacks oversize sheets up to 22.5" (572 mm).
Production Media Cart and Power Eject for the Xerox® iGen Presses
Experience a powerful combination of efficiency and convenience in a solution built for the
professional, safe transportation of printed media from the iGen’s stacker to work tables,
pallets or nearline/offline finishing. The Power Eject unit uses an automatically triggered drive
system to safely eject large stacks of printed media from the printer’s stacker to the Production
Media Cart. The Production Media Cart uses a battery-powered vertical elevation system to set
the media table height and a hand crank to transfer the paper stack from the cart.
Benefits:
• Handle massive print runs of the largest sheet sizes and weights with ease.
• Create longer print runs with reduced interruption.
• Improve operator ergonomics and efficiency.
• Minimize handling and stack integrity errors with printed sheets.
• Enhance compatibility with Xerox® print finishing solutions.
• Streamline the process from print to bindery.
• Field upgradeable—can be installed as an upgrade to existing iGen4®, iGen 5 and
8250 Color Printer.
Production Media Cart
Xerox® Power Eject
5
A Professional Bind
GBC® FusionPunch® II
The GBC FusionPunch II prepares documents for coil binding by punching and stacking a wide
range of stocks with the speed, quality and reliability you need for high-volume production.
This inline punch solution features an outstanding paper handling system that maximizes
uptime and reduces skewing with remarkably consistent registration. It even handles
challenging jobs with intermixed stocks, index tabs and lighter stocks that have traditionally
been difficult to finish.
GBC® FusionPunch® II
Benefits
• Heavy-duty design ensures a reliable high-quality punch each and every time.
• Over a dozen dies available—which can be changed in seconds without tools—ensure
support of all commonly used coil bindings.
• O ffset stacking dramatically reduces finishing time by fully preparing each printed set for
immediate binding.
C.P. Bourg® Book Factory
Produce finished books with ease, speed and flexibility on the Xerox® iGen4® and iGen® 5 Press
equipped with the C.P. Bourg Book Factory. Together they provide the perfect inline solution
for producing trade and reference books, catalogs, out-of-print, vanity books and more. With
its document finishing architecture, cut sheets are moved directly onto an output transport
conveyor, inline to the Book Factory where they are perforated, rotated, folded and nested into
signature book blocks. They are automatically sent to the binder where the spine is scored and
synthetic hot glue is applied before a cover is added for a final perfect bind. The book then
automatically travels through a three-side trimmer where the finishing touches are added. (The
CMT 330 three-side trimmer is an optional module.) Produced at the rated speed of the Xerox®
iGen4 and iGen 5, your books will be ready for immediate delivery.
Benefits
• Produce high-end, professional quality books quickly and easily.
• Immediate setup streamlines the book production process.
• Automated inline finishing requires less manual intervention.
• A bility to print 2-up speeds productivity and improves turnaround times.
• Full job recovery lets jobs keep running and preserves full job integrity.
6
C.P. Bourg® Book Factory
C.P. Bourg® 3202 Perfect Binder
The Bourg BB3202 is a next-generation, fully automated perfect binder designed to operate
inline with a range of different digital presses and production finishing configurations to bind
manuals, catalogs and photo books on demand.
Nimble and productive, this perfect binding system can produce perfect bound volumes—from
monochrome handbooks and manuals to full-color catalogs, family genealogies and personal
photo books—at a peak rate of 350 books per hour, depending on printer speed, from digitally
printed content and covers. Final dimensions of books produced by the Bourg BB3202 range
from 3.94" x 3.54" (100 mm x 90 mm) up to a maximum 15.15" x 12.6" (385 mm x 320 mm), and
in thickness from 0.04" to 2.36" (1 mm to 60 mm).
C.P. Bourg® 3202 Perfect Binder
The BB3202 can also make 13 positive or negative high-quality creases utilizing a knife-creasing
technology that offers superior results and greater flexibility compared to conventional wheelscoring, including the ability to create winged book jackets.
Benefits
• Creates state-of-the-art perfect bound books.
• User friendly—all operations can be done through a single touchscreen interface.
• Reduced setup time allows for a peak speed of 650 cycles per hour.
• Boosts productivity—automatically adapts the thickness to enable processing of a variety
of jobs.
• Unique creasing technology provides for greater flexibility and superior results.
7
8
Booklets Made Easy
C.P. Bourg® BDF-e
The C.P. Bourg BDF-e is a fully automated signature booklet maker that produces high-quality
saddle-stitched booklets inline. The Square Edge (SQEDG) Module option further expands its
capability by offering an optional square edge spine.
The BDF-e can top or corner stitch from 2 to 50 sheets and it can also be used in the fold-only
mode. The BDF-e is touchscreen controlled and requires absolutely no tools for changeover
in sheet size or application. A complete paper path sensing system ensures that document
production is monitored throughout each step of the process. It includes an easy load, selfthreading wire stitching cassette that automatically produces over 50,000 stitches and even
adjusts for various book thicknesses. Other features include a dual roller folder that ensures
sharp, square, accurate folds and automatic sizing that utilizes a self-sharpening two-blade
trimmer.
C.P. Bourg® BDF-e
Benefits
• New user interface allows up to 500 stored jobs with full alphanumeric names.
• Increases speed and efficiency for digital printing with inline finishing.
• Adjust finishing settings as job runs through the new user interface.
• Usage of two or four stitch heads.
• For full bleed (three-sided trimming), the Bleed Crease Module (BCM-e) is offered as an
optional device. The BCM-e can bleed trim independently from 5/32" to 1" (4 to 25.4 mm)
and crease the cover only or crease cover and body pages for a better finished booklet. The
BCM-e also has a large capacity waste bin to collect bleed trimmings.
Duplo® DBM-5001 Inline Booklet Maker
The Duplo DBM-5001 Booklet Maker works inline with the Xerox® press to create a complete
full-bleed printing and booklet making system that is perfect for a wide range of on-demand
applications. Its state-of-the-art accumulation system, Hohner stitcher heads, push-button
setup and push-button changeover make the booklet maker solution easy to use. Easy
changeover is achieved by diverting corner or side-stitched jobs to a separate catch-tray, while
other jobs continue to pass through the face trimmer onto the standard equipped DBMSS1
Short Stacker belt delivery. This system allows great flexibility and convenience for both long
and short runs and reprints.
Duplo® DBM-5001 Inline Booklet Maker
Benefits
• E xceptionally user friendly and versatile.
• The standard, heavy-duty Hohner stitcher heads provide reliable continuous production.
• Four-head stitch option lets you produce booklets two-up on a single sheet.
• The optional Slit, Cut and Crease Module (SCC) can four-side trim each sheet to provide fullbleed trim. In addition, the SCC module can crease the cover and innermost sheets of the
booklet or all the sheets in the booklet, so that image cracking on the fold-line is minimized.
• With the optional Square Spine Module, text can be printed on the spine, allowing booklets
to be stacked upright on shelves for easy identification and retrieval. More square spine
booklets can be packed as well.
9
Booklets Made Easy, continued
C.P. Bourg® BM-e Booklet Maker
The new generation inline Bourg Booklet Maker Enhanced (BM-e) is the first booklet maker that
can handle a sheet size of 14.33" x 22.5" (364 x 571 mm). Oversize sheets can be folded and
saddle stitched to create impressive 14.33" x 11.25" (364 x 286 mm) brochures, calendars or
other booklets. Smaller booklets can be printed two-up to increase productivity with additional
stitch heads. Booklets can be 2 to 30 sheets (75 gsm). The BM-e accepts coated or uncoated
60 to 350 gsm paper in sizes from 5.8" x 8" (147 x 203 mm) to 14.33" x 22.5" (364 x 571 mm).
C.P. Bourg® BM-e Booklet Maker
Benefits
• Fully automatic control operation via a 300-degree swivel-mounted 12-inch color
touchscreen terminal.
• Folds up to 30 sheets at a time (75 gsm).
• Available with two or four standard or cassette wire heads.
• Topstitch with bypass exit.
• A4 landscape booklets.
• New specially designed feeding allows markless handling of digitally printed sheets.
• Fully automatic fold roller and unique booklet crusher belt technology.
• Heavy-duty face trimmer with blower.
• Totally visible, straight paper path, which is important to many printers.
• Rock-solid frame.
Watkiss PowerSquare™ 224
A complete book making system, the Watkiss PowerSquare 224 combines the four processes
required to produce quality manuals: stitching, folding, spine forming and trimming. This
finisher produces Watkiss SquareBack™ books up to 1"/10.4 mm (224 pages/56 sheets at
70 gsm). It features fully automatic settings and includes a six-position single stitch head
that allows for a variable stitch leg length to accommodate for varying book thicknesses.
A cost-effective alternative to perfect binding or tape binding, the Watkiss PowerSquare 224
will automatically adjust itself based on sheet count to provide the most accurate stitch length
and fold depth—on the fly—to easily accommodate a variety of jobs.
Benefits
• SquareBack books have the polished appearance of a perfect bind but with the security of a
stitched spine.
• The PowerSquare’s six-position single stitch head and clincher allow for multiple-up layouts
for smaller “pocket-sized” booklets, saving you money in print.
• Space-saving ergonomic design has a very small footprint.
• Accommodates the full range of stock weights and sizes available on Xerox Nuvera®
Production and Perfecting Production Systems.
• Automatic sheet rotation keeps up with the speed of the printer.
• Optional trimmer for full bleed.
• Optional Power Book Stacker.
10
Watkiss PowerSquare™ 224
Duplo® Slitter/Cutter/Creaser (SCC) Nearline Booklet Maker
The Duplo Slitter/Cutter/Creaser (SCC) is an optional unit designed specifically for the color
and monochrome user. It is able to slit, cut and crease in a single pass, making the finishing of
digital color and monochrome books simpler and faster than ever.
Duplo® Slitter/Cutter/Creaser
The SCC is designed principally for the digital color market and takes care of two common
issues associated with digital output. First, the SCC module side-slits and trims the head and
foot of each sheet providing an accurate full-bleed trim, which is registered by a CCD camera
to the image, rather than to the physical dimensions of the sheet. Second, the SCC module can
crease the cover and innermost sheets of the booklet or all the sheets in the booklet so that
image cracking on the foldline is minimized.
The unit’s PC touchscreen enables access to the PC controller software, which makes it very
easy for an operator to program and review or modify jobs during the SCC operation. The
software ensures the machine is programmed within specification. Job layouts can be verified
to run with an option to select alternative formats or paper size if needed.
Benefits
• Reduces production time.
• Reduces waste and errors caused by using separate unconnected finishing processes.
• Saves the cost of additional equipment.
• One operator performs the job of two people.
• Intelligent and intuitive, allowing operation by unskilled staff.
11
Coating
Epic CTi-635™ Inline Coating System
The Epic CTi-635 operates inline with iGen® presses. It offers iGen users coating flexibility
and functionality without loss in productivity. The Epic CTi-635 is also an integral component
of the Xerox® Automated Packaging Solution for folding carton manufacturing. The line
integrates the iGen press with the versatile CTi-635 coater, a buffering stacker and a custom
die cutter.
Epic CTi-635™ Inline Coating System
Benefits
• Custom solution that is designed uniquely for Xerox® digital presses.
• Fast—runs at iGen production speeds.
• Applies a consistent coating on long or short runs—supported by Epic CoatTech™ anilox
coating technology.
• Efficient—sheets emerge dry and ready for use.
• Seamless communication between the coater and press via the Xerox® DFA interface.
• Easy-to-use controls and smooth integration with the press.
• Flexible—can be ordered as UV-only or UV- and Aqueos-enabled.
TRESU Pinta Coater
The TRESU Pinta is an innovative, inline coating solution for digital sheet-fed folding carton
production. It is completely modular and designed for seamless integration with Xerox® iGen®
presses. The TRESU Pinta offers state-of-the-art coating. Both water-based and UV varnishes
can be used for a wide range of applications, including pharmaceutical, media, food and
confectionery, cosmetics, consumer electronics, promotional, gifts and more. The TRESU
Pinta and Xerox® iGen press offer a complete digital printing folding carton production line for
printing, full surface or selective coating and stacking. With a flexible and quick sleeve-change
process, changeover is possible in less than five minutes, enabling production of any size job
from very small runs to large-scale production.
Benefits
• Optimized for digital printing with modular structure.
• Option for both aqueous and UV coating.
• Optional image inspection system for print integrity.
• Inline or standalone.
• Maximum sheet size 14.33" x 26" (364 mm x 660 mm).
• Sample/Rejection box module.
• Anilox coating technology.
• Bypass mode.
• Integrated stacker and buffer line.
• Seamless integration with KAMA Die Cutter.
• Industrial grade construction.
12
TRESU Pinta Coater
TEC Lighting Production UV Coater
Enhance and protect your applications with the TEC Lighting Production UV Coater. The
Production UV Coater is the first inline duplex coating solution uniquely designed to work with
Xerox® presses. The inline coater eliminates the need for separate coating operations; this
automated process is all done with just the touch of a button. And you can switch coatings
easily and quickly between jobs. The Production UV Coater allows you to produce the highest
quality glossy or matte coated applications as quickly and easily as they can be printed. After
they’re printed inline with a Xerox® press, your pieces will retain their beauty and be protected
from potential damage due to handling or scuffing from downstream processes.
TEC Lighting Production UV Coater
Benefits
• Enhances your shop’s offerings by enabling seamless production of coated applications at
the touch of a button.
• Provides an esthetically pleasing look to applications such as photos, posters, books and
booklets, business cards, postcards and more.
• Extends the life of output and protects it from dirt, smudges, fingerprints and scratches that
can occur from mailing or handling.
• Fast and easy startup and cleanup.
• Allows operators to swap out rollers in just a few minutes so you can easily switch coatings
from one job to the next.
• Leverages existing technology investments by seamlessly integrating with a variety of
Xerox® production and light production devices.
• Saves time and reduces labor costs with a streamlined, inline workflow.
13
Convert with unmatched simplicity.
Duplo® DC-645 Slitter/Cutter/Creaser with Integrated Folding System
Adding to an already versatile line of digital print finishing solutions, Duplo’s Integrated Folding
System (IFS) achieves the next level in automation. Incorporating an inline knife folder with a
DC-Series finishing unit, the IFS eliminates the need for a separate folding device and enables
users to not only slit/cut/crease with the DC-645 but also fold digitally printed applications in
a single pass using one system. By performing the functions of multiple machines, the system
removes the bottleneck of the finishing process that occurs when setting up jobs separately.
Printers can now provide a faster turnaround by decreasing their production time.
Duplo® DC-645 Slitter/Cutter/Creaser
Accepted sheet sizes are 8.26" x 8.26" to 14.56" x 25.59" (210 x 210 mm to 370 x 650 mm) with
paper weights of 110 to 350 gsm (80 lb text to 130 lb cover). Paper types are text, uncoated,
coated and laminated.
Benefits
• Easy setup using a centrally located control panel.
• Multiple-up processing—slit, cut, crease and fold multiple-up pieces simultaneously in
one pass.
• Efficient folding technology—using 2-knife blades, the IFS can perform the most common
folds including single, letter, Z, gate and double parallel along with an infinite number of
custom folds.
• Increased stacking capacity—can be configured with either a short (8" or 203 mm) or long
(15.75" or 375 mm) vertical stacker where the finished pieces, both folded and unfolded,
are collected.
• Customizable configurations—the IFS is made up of several modules and can be configured
to meet individual needs.
Rollem JetSlit System
The Rollem JetSlit System is a highly flexible system intended for the suppliers of printed
products such as business cards, photo books, greeting cards, transactional, mailers, POS,
gaming cards and postcards. The system can be installed inline on an iGen® Press or
Color 8250 Production Printer, as well as nearline or offline.
The Rollem JetSlit System is an ideal solution for a variety of finishing tasks including:
• Slitting—single cuts and double cuts for bleeds/gutters
• Edge trims
• Perforating and micro-perforating
• Scoring/creasing
• Collating
• High Capacity Stacker option
Benefits
• Productivity—industry-leading systems combine exceptional productivity with ultimate
accuracy on stocks from lightweight paper to plastic.
• Reduced manpower levels—when a job arrives you can run and ship it in a single operation,
efficiently converting sheets into deliveries and invoices into cash.
• Performs the widest range of print finishing operations including scoring, perforating,
micro-perforating, creasing, slitting, trimming, semi-slitting, collating, rotary die scoring
and die creasing.
14
Rollem JetSlit System
Duplo DC-745 Slitter/Cutter/Creaser
The DC-745 Slitter/Cutter/Creaser is Duplo’s most powerful all-in-one digital color finishing
solution. Taking the success of the popular DC-645 model to the next level, the DC-745 is the
ideal companion for mid- to high-volume production digital printers. Offering greater speed,
productivity and versatility, the DC-745 not only processes jobs faster but also finishes a wider
range of digitally printed applications in a single pass. The DC-745 comes loaded with new
features, including a higher feed capacity and a PC controller for easy job setup, as well as
a range of optional modules for scoring and perforating, enabling users to go beyond basic
finishing.
Duplo® DC-745 Slitter/Cutter/Creaser
Benefits
Fast:
• Finishes jobs at speeds of up to 50 sheets per minute.
• Reads and processes barcodes and registration marks at up to 40 sheets per minute.
Smart:
• Uses the barcode reader to automatically recall preset jobs, set up the system and read the
registration mark to adjust for the sheet-by-sheet image shift, finishing each piece accurately
every time.
• Stores and recalls an infinite number of jobs when using the standard PC controller; enables
users to perform changeovers in less than 20 seconds.
Productive:
• Elevator stacker—ideal for smaller documents, such as business cards and postcards, this
3.5-inch capacity stacker automatically lowers as the finished pieces are delivered, keeping
them neatly stacked and organized.
• Waste chopper prevents the waste bin from filling up prematurely. Cuts down the margins
and gutters into even smaller pieces, reducing downtime even further.
Easy to use:
• The PC controller software package included with the DC-745 allows users to operate the
system from a PC via USB interface.
Versatile:
• The versatility of the DC-745 has been truly extended with a variety of new optional scoring
and perforating modules, making it possible to quickly enhance its capabilities.
Xerox® Automated Packaging Solution for the iGen® Press
The Xerox® Automated Packaging Solution for the iGen Press seamlessly joins printing, coating,
stacking and die cutting into one powerful, inline solution for folding carton manufacturing.
Designed to make short runs effective and affordable, it expands your opportunities for
producing targeted, specialized packaging that meets your customers’ needs.
Benefits
• Aqueous or UV approved coatings.
• 22.5" or 26" (572 or 660 mm) maximum sheet size.
• Modular architecture enables system scalability.
• Prints on typical packaging boards and papers.
• Faster changeover between jobs.
• Less inventory and waste.
• Variable information options.
• Anti-counterfeiting measures.
• Cost-effective short runs.
Xerox® Automated Packaging Solution
for the iGen® Press
15
Specifications for Xerox iGen Digital Presses
and the Xerox Color 8250 Production Printer
®
®
®
Device
C.P. Bourg® Dual-Mode
Sheet Feeder (BSF)
Multigraf Stacker
PST-52
Power Eject
GBC® FusionPunch® II
Mode
Inline w/Bypass
Inline
N/A
Inline w/Bypass
Dimensions
48 x 36 x 52
(W x D x H)—Inches
Dimensions
1,229 x 913 x 1,316
(W x D x H)—Millimeters
Weight
992 lb (450 kg)
35 x 29 x 38
12 x 32 x 5 on back of stacker
54 x 32 x 46
890 x 750 x 960
1,370 x 810 x 1,170
242 lb (110 kg)
305 x 813 x 127 on back of
stacker
Same as Stacker
Stock Weight Range
60 – 350 gsm
70 – 350 gsm
Same as Stacker
60 – 250 gsm
Type of Finish
Hybrid Feeder
Stack
Stack
Punched Sheets
Minimum Stock Size—
Top Tray
Maximum Stock Size—
Top Tray
Top Tray Capacity
N/A
N/A
Same as Stacker
N/A
N/A
N/A
Same as Stacker
N/A
N/A
N/A
Same as Stacker
N/A
Minimum Stapled
Sheets/Sheet Size
Maximum Stapled
Sheets/Sheet Size
Maximum Number
of Staples
Approved On
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
All Systems
All Systems
All Systems
All Systems
Stitch or Staple
N/A
N/A
N/A
N/A
Booklet Making
N
N
N/A
N
Maximum
Sheets per Book
Face Trim
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Main Stack Capacity
N/A
2,500 sheets,
75 gsm
2,500
Minimum
Stack Size
Maximum
Stack Size
Minimum
Booklet Size
Maximum
Booklet Size
Folding
N/A
Same as Stacker
N/A
Stack height: 18.9" ± .78"
480 ± 20 mm
Approximately 4,700 sheets,
80 gsm
7" x 7"
178 x 178 mm
14.33" x 26"
364 x 660 mm
N/A
2,500 sheets,
75 gsm
N/A
7" x 10"
178 x 254 mm
11" x 17"
279 x 432 mm/A3
N/A
N/A
N/A
N/A
N/A
N/A
N
N/A
N
Hole Punch
N/A
N
N/A
Y (Multiple dies available)
Bypass/Feed Third-Party
Devices
Fed By/Requires
Y
N
N/A
Y—Bypass Stacker required
Stacker
N/A
Stacker
Finished Book Size—
Minimum
N/A
Stacker or optional
Epic CTi-635™ Coater
N/A
N/A
N/A
Finished Book Size—
Maximum
N/A
N/A
N/A
N/A
16
N/A
620 lb (281 kg)
Device
C.P. Bourg® Book Factory
C.P. Bourg 3202
Perfect Binder
C.P. Bourg BDF-e
Duplo® DBM-5001
Mode
Inline
Inline
Inline
Inline
Dimensions
252 x 172 x 71
(W x D x H)—Inches
Dimensions
1,867 x 2,575 x 1,143
(W x D x H)—Millimeters
Weight
6,462 lb (2,931 kg)
138 x 93 x 59
104 x 24 x 71
63 x 30 x 40
3,500 x 2,400 x 1,500
2,650 x 739 x 1,803
3,626 x 762 x 1,372
2,053 lb (931 kg)
992 lb (450 kg)
908 lb (412 kg)
Stock Weight Range
60 – 250 gsm
60 – 300 gsm
60 – 200 gsm
80 – 300 gsm
Type of Finish
Perfect Bound Books
Perfect Bound Books
Stapling/Signature Booklets
Stapling/Signature Booklets
Minimum Stock Size—
Top Tray
Maximum Stock Size—
Top Tray
Top Tray Capacity
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Minimum Stapled
Sheets/Sheet Size
Maximum Stapled
Sheets/Sheet Size
Maximum Number
of Staples
Approved On
N/A
N/A
N/A
N/A
N/A
N/A
8" x 10"
203 x 254 mm
11.7" x 14"
297 x 356 mm
4
2—4.7" x 6.7"
120 x 170 mm
30—13.8" x 14"
351 x 366 mm
4
All Systems
All Systems
All Systems
All Systems
Stitch or Staple
N/A
N/A
Stitch
Stitch
Booklet Making
N/A
N/A
Y
Y
Maximum
Sheets per Book
Face Trim
125/1.6" spine
185/2.36" spine
22
25
Y (optional 3-knife trim module)
Y (optional 3-knife trim module) Y
Main Stack Capacity
Continuous
Continuous
Continuous
Continuous
Minimum
Stack Size
Maximum
Stack Size
Minimum
Booklet Size
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
5.5" x 4.25"
140 x 108 mm
Maximum
Booklet Size
Folding
N/A
N/A
N/A
N/A
12.6" x 9.25"
320 x 235 mm
Y
5.8" x 3.35"
120 x 80 mm
(w/o trim )
12.6" x 9.8"
320 x 250 mm
Y
Hole Punch
N/A
N/A
N
N
Bypass/Feed Third-Party
Devices
Fed By/Requires
Y—Bypass to BCM-e
N
N
N
Stacker or Optional BPRF
Xerox® Print Server, DS3500
Stacker or optional BSR/BCM-e
Stacker or optional BSR
Finished Book Size—
Minimum
8.25" x 5.5"
210 x 140 mm
before trimming
14" x 12"
356 x 305 mm
before trimming
3.94" x 3.94"
100 x 100 mm
N/A
N/A
15.15" x 12.6"
385 x 320 mm
N/A
N/A
Finished Book Size—
Maximum
Y
17
Specifications for Xerox iGen Digital Presses
and the Xerox Color 8250 Production Printer
®
®
®
Device
C.P. Bourg® BM-e
Watkiss PowerSquare™ 224 SCC Nearline Booklet
Maker
Mode
Inline
Inline
Nearline
Inline
Dimensions
97 x 28.5 x 56
(W x D x H)—Inches
Dimensions
2,469 x 720 x 1,422
(W x D x H)—Millimeters
Weight
900 lb (408 kg)
66 x 74 x 53
63 x 30 x 40
181 x 41 x 63
1,680 x 1,870 x 1,330
5,896 x 762 x 1,295
4,598 x 1,041 x 1,600
950 lb (431 kg)
908 lb (412 kg)
3,900 lb (1,769 kg)
Stock Weight Range
60 – 350 gsm
60 – 250 gsm
80 – 300 gsm
Type of Finish
Stapling/Signature Booklets
Signature Booklets
Stapling/Signature Booklets
140 – 350 gsm
(coated only)
UV or Aqueous Coated
Minimum Stock Size—
Top Tray
Maximum Stock Size—
Top Tray
Top Tray Capacity
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Minimum Stapled
Sheets/Sheet Size
2—7" x 8"
178 x 203 mm SEF before
trimming
50—14.33" x 22.5"
364 x 572 mm SEF
before trimming
4
N/A
30—4.7" x 6.7"
120 x 170 mm
N/A
N/A
30—13.8" x 14"
351 x 366 mm
N/A
6
4
N/A
All Systems
All Systems
All Systems
All Systems
Stitch or Staple
Stitch
Stitch
Stitch
N
Booklet Making
N
Y
Y
N
Maximum
Sheets per Book
Face Trim
30
56 (70 gsm)
25
N/A
Y
Y
Y
N/A
Main Stack Capacity
Continuous
35 sets of 20-sheet booklets
Continuous
Minimum
Stack Size
Maximum
Stack Size
Minimum
Booklet Size
N/A
N/A
N/A
N/A
N/A
N/A
3.5" x 8"
69 x 203 mm SEF
7.9" x 3.2"
200 x 78 mm
Maximum
Booklet Size
14.33" x 11.25"
364 x 286 mm
14.33" x 9.8"
364 x 249 mm
5.8" x 3.35"
120 x 80 mm
(without trim)
12.6" x 9.8"
320 x 250 mm
3.5"
89 mm catch tray
7" x 16.19"
177 x 410 mm
14.33" x 22.5"
363 x 571 mm
N/A
Folding
Y
Y
Y
N
Hole Punch
N
N/A
N
N
Bypass/Feed Third-Party
Devices
N
N
N
Fed By/Requires
Stacker or optional BCM-e
Xerox® Print Server, DS3500 or
BFM-Direct Connect
N/A
Y—Xerox® Automated
Packaging Solution or
Multigraf Stacker
Stacker
Finished Book Size—
Minimum
Finished Book Size—
Maximum
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Maximum Stapled
Sheets/Sheet Size
Maximum Number of
Staples
Approved On
18
Epic CTi-635™
Inline Coating System
N/A
Device
TEC Lighting Production UV
Coater
Inline with bypass
TRESU Pinta Coater
Inline with BSF
Duplo® DC-645
Slitter/Cutter/Creaser
Nearline
Dimensions
138 x 74 x 53
(W x D x H)—Inches
Dimensions
2,819 x 902 x 1,346
(W x D x H)—Millimeters
Weight
1,691 lb (767 kg)
118 x 32 x 42
237 x 99 (W x D)
140 x 30 x 45
2,997 x 813 x 1,067
6,025 x 2,435 (W x D)
3,556 x 762 x 1,143
1,070 lb (486 kg)
5,952 lb (2,700 kg)
793 lb (360 kg)
Stock Weight Range
575 gsm maximum
110 – 350 gsm
Gloss, Aqueous, UV
Slit, cut, crease and optional fold
Length 26" x Width 7"
(660 mm x 178 mm)
Length 14.33" x Width 7"
(364 mm x 178 mm)
N/A
N/A
Mode
Duplo® Ultra 145A/205A
UV Coater
Offline
Minimum Stock Size—
Top Tray
Maximum Stock Size—
Top Tray
Top Tray Capacity
N/A
N/A
148 gsm simplex
167 gsm duplex
Satin, Smooth, Matte,
Pearlescent, Gloss Coating
Length 26" x Width 7"
(660 mm x 178 mm)
Length 14.33" x Width 7"
(364 mm x 178 mm)
N/A
Minimum Stapled
Sheets/Sheet Size
Maximum Stapled
Sheets/Sheet Size
Maximum Number of
Staples
Approved On
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
All Systems
All Systems
All Systems
All Systems
Stitch or Staple
N
N/A
N/A
N
Booklet Making
N
N/A
N/A
N
Maximum
Sheets per Book
Face Trim
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Main Stack Capacity
7"
178 mm
8.5" x 11"
A4
SEF
N/A
N/A
N/A
N/A
14.5" x 26"
368.3 x 660.4 mm
SEF
N/A
N/A
N/A
N/A
N/A
5.5"
140 mm
Minimum input
8.26" x 8.26"
210 x 210 mm
Minimum output
Slit width 1.89" 48 mm
Cut length 3.35" 85 mm
Maximum input
14.56" x 25.59"
370 x 650 mm
N/A
N/A
N/A
N/A
N/A
N
N/A
N/A
Y—optional
Hole Punch
N
N/A
N/A
N
Bypass/Feed Third-Party
Devices
Fed By/Requires
N
Y
N
N
N/A
DFA devices
BSF
N/A
Finished Book Size—
Minimum
Finished Book Size—
Maximum
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Type of Finish
Minimum
Stack Size
Maximum
Stack Size
Minimum
Booklet Size
Maximum
Booklet Size
Folding
184 – 350 gsm
(coated or gloss only)
UV Coated
N/A
N/A
N/A
19
Specifications for Xerox iGen Digital Presses
and the Xerox Color 8250 Production Printer
®
®
®
Device
Inline
Xerox® Automated
Packaging Solution
Inline
Dimensions
90 x 30 x 44.6
(W x D x H)—Inches
Dimensions
2,240 x 750 x 1,115
(W x D x H)—Millimeters
Weight
665 lb (302 kg)
103 x 66 x 45
404 x 190 x 73
2,615 x 1,675 x 1,143
10,262 x 4,826 x 1,850
2,167 lb (983 kg)
12,101 lb (5,489 kg)
Stock Weight Range
110 – 350 gsm
90 – 350 gsm
90 – 350 gsm
Type of Finish
Slit, cut, crease
Slit, cut, crease and perforated
Minimum Stock Size—
Top Tray
Maximum Stock Size—
Top Tray
Top Tray Capacity
N/A
N/A
UV or Aqueous Coated and Die
Cut
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Minimum Stapled
Sheets/Sheet Size
Maximum Stapled
Sheets/Sheet Size
Maximum Number of
Staples
Approved On
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
All Systems
All Systems
iGen4® and iGen® 5
Stitch or Staple
N
N
N/A
Booklet Making
N
N
N
Maximum
Sheets per Book
Face Trim
N/A
N/A
N/A
N/A
N/A
N/A
Main Stack Capacity
6"
150 mm
1.89" x 1.97"
48 x 50 mm
14.56" x 26"
370 x 660 mm
Up to 39.3"
999 mm length
N/A
Conveyor
N/A
6" x 6"
150 x 150 mm
22.8" x 22.8"
580 x 580 mm
N/A
N/A
N/A
N/A
N/A
N/A
N
N
N
Hole Punch
N
N
N/A
Bypass/Feed Third-Party
Devices
Fed By/Requires
N
N
N
N/A
Stacker
Inline Coater
Finished Book Size—
Minimum
Finished Book Size—
Maximum
N/A
N/A
N/A
N/A
N/A
N/A
Mode
Minimum
Stack Size
Maximum
Stack Size
Minimum
Booklet Size
Maximum
Booklet Size
Folding
Duplo® DC-745
Slitter/Cutter/Creaser
Nearline
Rollem JetSlit
N/A
All the finishing solutions in this guide also available for the Xerox® iGen® 150 Press.
For more information on finishing options for the Xerox® Color 8250 Production Printer
or Xerox® iGen® Digital Presses, call 1-800-ASK-XEROX or visit us at www.xerox.com
©2016 Xerox Corporation. All rights reserved. Xerox®, Xerox and Design®, iGen®, iGen4® and Xerox Nuvera® are trademarks
of Xerox Corporation in the United States and/or other countries. 04/16 CHENA-215 BR18371 IG4BR-09UD 610P730324D
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