MM660 Installation Manual Gate Swings Evenly and Freely Hung Firmly and Plumb Receiver Control Box with Battery Warning Sign Post Bracket Single Gate Opener Horizontal Support 120 Volt indoor Transformer Gate Bracket Closed Position Stop Plate Power Cable (surge protector not supplied) Run 1000' (max.) of low voltage wire to control box from transformer (wire not included). PVC conduit (not included) to protect wire from lawn mowers and weed eaters. Fence Post Set in Concrete Example of finished installation (installations vary slightly on different types of gates) This product meets and exceeds the requirements of UL325 6th Edition, 2016, the standard which regulates gate operator safety. GTO Sales: 800-543-4283 • Fax 850-575-8912 GTO Technical Service 800-543-1236 For 24 hour/day, 7 day/week Technical Service visit http://support.gtoinc.com For more information on Mighty Mule’s full line of Automatic Gate Operators and Access Controls visit www.mightymule.com Mighty Mule® is the retail brand of GTO Access Systems, LLC 3121 Hartsfield Road • Tallahassee, FL 32303 Printed in China for GTO Access Systems, LLC. ACCESS SYSTEMS, LLC Copyright© 2016 GTO Access Systems, LLC Document Number: R66008 REV A (04.27.16) WARNING This equipment meets Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions. Failure to follow installation and safety instructions can result in hazards developing due to improper assembly. You agree to properly install this product and that if you fail to do so GTO Access Systems, LLC, shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter. The installer and/or user agree to assume responsibility for all liability and use of this product releasing GTO Access Systems, LLC, from any and all liability. If you are not in agreement with this disclaimer or do not feel capable of properly following all installation and safety instructions you may return this product for full replacement value. READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install and use this automatic gate operator. This gate operator produces a high level of force. Stay clear of the unit while it is operating and exercise caution at all times. ALL AUTOMATIC GATE OPERATORS ARE INTENDED FOR USE ON VEHICULAR GATES ONLY. Product Usage The Mighty Mule Gate Operator meets all of the safety requirements of a Class I Residential Vehicular Gate Operator and is intended for use solely with vehicular swing gates in single-family residential applications that meet the Class I category listed in the table below. Vehicular Gate Operator Class Categories Industrial/Limited Access Vehicular Gate Operator–Class III: A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not accessible by or intended to service the general public. Residential Vehicular Gate Operator-Class I: A vehicular gate operator (or system) intended for use in garages or parking areas associated with a residence of one-to-four single families. Commercial/General Access Vehicular Gate Operator-Class II: A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other buildings accessible by or servicing the general public. Restricted Access Vehicular Gate Operator– Class IV: A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not accessible by or intended to service the general public. i Table of Contents PLEASE READ THIS FIRST_________________________________________________________ 1 IMPORTANT SAFETY INFORMATION________________________________________________ 2 TECHNICAL SPECIFICATIONS______________________________________________________ 9 BEFORE YOU BEGIN_____________________________________________________________ Check Direction of Gate Swing____________________________________________________ Check Existing Gate Size and Material______________________________________________ Check for Proper Gate Installation__________________________________________________ Column Installation Information____________________________________________________ Items Included__________________________________________________________________ Tools Needed__________________________________________________________________ Items Not Included______________________________________________________________ 10 10 10 10 11 11 12 12 GATE OPENER INSTALLATION____________________________________________________ 13 Mounting Pull-to-Open Opener to Gate_____________________________________________ 13 Closed Position Stop Plate Installation _______________________________________________15 Mounting Push-to-Open Opener to Gate_____________________________________________ 16 Closed Position Stop Plate Installation _______________________________________________18 CONTROL BOX INSTALLATION____________________________________________________ 19 Control Box Installation__________________________________________________________ 19 Receiver Installation _____________________________________________________________20 Connecting the Battery___________________________________________________________ 21 Transformer Wiring Installation____________________________________________________ 21 SOLAR PANEL INSTALLATION_____________________________________________________ 23 CONTROL BOX SETTINGS________________________________________________________ DIP Switches___________________________________________________________________ Setting Pull-to-Open (Closed) Gate Limit____________________________________________ Resetting Closed Gate Limit_______________________________________________________ Setting Push-to-Open (Open) Gate Limit____________________________________________ Resetting Open Gate Limit________________________________________________________ Setting Obstruction Stall Force and Auto Close Time___________________________________ Setting Your Personal Code_______________________________________________________ 25 25 26 26 27 27 28 28 CONNECTING ADDITIONAL DEVICES______________________________________________ 30 Input Connections________________________________________________________________31 Connecting Accessories__________________________________________________________ 32 Connecting GTO Automatic Lock__________________________________________________ 32 Connecting Other Auxilary Devices__________________________________________________32 MAINTENANCE & TROUBLESHOOTING____________________________________________ 32 Maintenance Tips________________________________________________________________32 Troubleshooting Guide____________________________________________________________33 Please Read This First! Thank you for purchasing a Mighty Mule Gate Operator—GTO's "do-it-yourself" automatic gate operator! When correctly installed and properly used, your Mighty Mule Gate Operator will give you many years of reliable service. Please read the following information and watch the enclosed video to ensure you have the correct system for your particular needs. Furthermore, this manual and the DVD will enable you to properly install your Mighty Mule Gate Operator. The Mighty Mule Gate Operator is designed for installation on a pull-to-open single leaf gate (gates that open into the property). By purchasing an accessory bracket, the Mighty Mule Gate Operator can accommodate a push-to-open single leaf gate (gates that open out from the property). The gate must not exceed 18 feet in length and weigh more than 350 pounds or exceed 8 feet in length and weigh more than 850 pounds (please see Technical Specifications on page 9). The Mighty Mule Gate Operator can be used on vinyl, aluminum, chain link, farm tube, and wrought iron gates. Use on solid surface gates is not recommended. Solid surface gates have a high resistance to the wind. If the wind is strong enough, the operator will obstruct and stop. The Mighty Mule Gate Operator accommodates extra transmitters, digital keypads, solar panels, push buttons, automatic gate locks, and other access control products. These optional accessories (see the enclosed Mighty Mule Accessory Catalog) are available at most stores. Your store should be able to special order any accessory not in stock. If your store cannot special order accessories, please call the Mighty Mule Sales Department (800-543-GATE). The Mighty Mule Gate Operator features Dual Sense Technology™. This feature makes the gate stop and reverse direction when it comes in contact with an obstruction. This is factory set to the most sensitive setting and must to be adjusted during installation. The Mighty Mule Gate Operator also has an adjustable auto-close feature. After the gate reaches the fully open position, it can be set to remain open up to 120 seconds before automatically closing. Pressing the transmitter button at any time after the gate opens fully will cause it to close immediately. OFF is the factory setting; meaning the gate will stay open until you press the transmitter (or keypad, etc.) again. NOTE—If your application requires any of the following: • Swing gates longer than 18 feet or weighing more than 850 pounds • Slide gates • Heavy duty or commercial uses • Professional installation Go to www.gtoaccess.com for a dealer or retailer near you or call (800) 543-4283 for information about our Linear PRO Access professional line of gate operators and accessories. Our Sales Department will be glad to give you the name and phone number of a Linear PRO Access dealer near you. BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPERATOR: watch the enclosed video and read these instructions carefully and completely to become familiar with all parts and installation steps. The video is only designed as an overview of the installation procedure. You must read the installation manual for detailed instructions on gate operator safety and proper use of the gate operator. 1 Mighty Mule FM660 Installation Instructions Important Safety Information Because automatic gate operators produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained automated gate operator systems. Keep in mind that the gate operator is just one component of the total gate operating system. Each component must work in unison to provide the end user with convenience, security, and safety. this manual cannot be completely exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this product. CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT. This manual contains various safety precautions and warnings for the installer end user. Because there are many possible applications of the gate operator, the safety precautions and warnings contained in Warnings in this manual are identified with this warning symbol. The symbol identifies conditions that can result in damage to the operator or its components, serious injury, or death. Because Mighty Mule automatic gate operators are only part of the total gate operating system, it is the responsibility of the installer or end user to ensure that the total system is safe for its intended use. Manually Opening and Closing Gate CAUTION The gate will move freely and uncontrolled when the gate operator is removed from the gate. ONLY disconnect the operator when the control box power switch is OFF and the gate is NOT moving. Disconnecting the Operator Front Mount 1. Turn control box power switch OFF. 2. Remove hairpin clip, clevis pin, and bushing from either the front or rear mounting point. Clevis Pin Gate Bracket 3. Remove the operator from the mount. The gate can be opened and closed manually when the operator is disconnected. Bushing Hairpin Clip NOTE: Substitute a Pin Lock for the clevis pin on the front mount of the gate operator to prevent unauthorized removal of the operator from the gate (see accessory pages in back of this book). Mighty Mule FM660 Installation Instructions 2 Important Safety Information For the Installer and End User WARNING To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. Failure 3. The gate must be installed in a location that provides adequate clearance between it and to meet the requirements set forth in the instruction manual adjacent structures when opening and closing to could cause severe injury and/or death, for which the reduce the risk of entrapment. Swinging gates manufacturer cannot be held responsible. must not open into public access areas. 2. When designing a system that will be entered from a high 4. The gate and gate operator installation must way or main thoroughfare, make sure the system is placed comply with any applicable local codes. far enough from the road to prevent traffic congestion. I. Before Installation 1. Verify this operator is proper for the type and size of gate, its frequency of use and class of the gate system. 2. Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will enhance the performance of the operator and safety devices used with the system (see page 10). 3. Review the operation of the system to become familiar with its safety features. Understand how to disconnect the operator for manual gate operations (see page 2). ZONE 2 ZONE 1 ZONE 3 4. This gate operator is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian use (see page 7). 5. Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE. 6. Pay close attention to the diagram below and be aware of these potential entrapment zones at all times. 7. Identify all of the entrapment zones for the type of installation. An entrapment zone is an area around the automatic gate system where a person or object could be caught that increases the risk of injury. Entrapment zones must be eliminated or protected with entrapment protection devices such as photo beams or sensing edges that connect to the gate operator. Gate in the Open Position Entrapment Zones for a Push-To-Open Application ZONE 5 ZONE 5 ZONE 3 ZONE 4 Entrapment Zones for a Pull-To-Open Application ZONE 4 Driveway 3 Mighty Mule FM660 Installation Instructions Gate in the Open Position ZONE 1 Driveway ZONE 2 Important Safety Information For the Installer and End User Entrapment Zones are shown in the diagrams on page 3: Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post. Zone 3 – the path of the gate. Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 – pinch points between the operator and gate. II. During Installation 1. Install the gate operator on the inside of the property and fence line. DO NOT install an operator on the outside of the gate where the public has access to it. 2. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched. 3. Devices such as contact sensors (sensing edges) and non contact sensors (photo beams) provide additional protection against entrapment. Pull-To-Open Application 4. If push buttons or key switches are installed, they should be within sight of the gate, located at least 10 feet from any moving part of the gate (see diagram below). Never install any control device where a user will be tempted to reach through the gate to activate the gate operator. 5. Do not activate your gate operator unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions. Watch the gate through its entire movement. 6. Secure outdoor or easily accessed gate operator controls in order to prohibit unauthorized use of the gate. Push-To-Open Application 10' 10' 10' 10' Moving Gate Area Moving Gate Area Driveway NEVER install any control device within gray area 10' 10' Driveway NEVER install any control device within gray area 10' 10' Mighty Mule FM660 Installation Instructions 4 Important Safety Information For the Installer and End User III. After Installation 1. Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals becomes damaged, illegible, or missing, replace them immediately. Contact GTO for free replacements. 2. The gate is automatic and could move at any time, posing serious risk of entrapment. No one should be in contact with the gate when it is moving or stationary. 3. Do not attempt to drive into the gate area while the gate is moving; wait until the gate comes to a complete stop. 4. Do not attempt to “beat the gate” while the gate is closing. This is extremely dangerous. 5. Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the remote control away from children and unauthorized users; store controls where children and unauthorized users do not have access to them. 6. KEEP GATES PROPERLY MAINTAINED. Always turn power to operator OFF before performing any maintenance. Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month. 7. Service the gate and gate operator regularly. Lubricate hinges, spray push pull tube with high quality silicone spray monthly and replace the battery every 2-3 years. 5 Mighty Mule FM660 Installation Instructions 8. To operate this equipment safely, YOU must know how to disconnect the operator for manual gate operation (see page 2). If you have read the instructions and still do not understand how to disconnect the operator, contact the Mighty Mule Service Department. 9. Disconnect the operator ONLY when the power is TURNED OFF and the gate is NOT moving. 10. Make arrangements with local fire and law enforcement for emergency access. 11. Distribute and discuss copies of the IMPORTANT SAFETY INFORMATION section of this manual with all persons authorized to use your gate. 12. IMPORTANT: Save these safety instructions. Make sure everyone who is using or will be around the gate and gate operator are aware of the dangers associated with automated gates. In the event you sell the property with the gate operator or sell the gate operator, provide a copy of these safety instructions to the new owner. Should you need a replacement manual, a copy can be obtained by downloading one from the Mighty Mule® web site (www.mightymule. com), by contacting GTO, at 3121 Hartsfield Road, Tallahassee, Florida 32303 or by calling 1-800-543-4283 and requesting a duplicate copy. One will be provided to you for a nominal fee. Important Safety Information For the Installer and End User Mighty Mule gate operators utilize Dual Sense Technology™ entrapment protection. Dual Sense Technology™ is build into every Mighty Mule and provides redundant methods of entrapment protection for open and close gate directions. In addition to Dual Sense Technology, every Mighty Mule gate controller has provisions for the connection of additional obstruction detection devices such as sensing edges and photo beams. These devices may be located where there is an increased risk of obstruction. Refer to the diagram below. One or more edge sensors may be located at the leading edge, bottom edge, and post edge, both inside and outside of a vehicular swing gate system. Wiring to sensors must be located and arranged so the wiring between the sensor and the gate operator is not subjected to mechanical damage. A wireless sensor such as one that transmits radio frequency (RF) signals to the gate operator for obstruction protection functions shall be located where the transmission of the signals is not obstructed or impeded by building structures, natural landscaping or similar obstruction. Leading Edge of the gate Vehicular Gate Photo Beams (recommended, not included) Sensing Edges (recommended, not included) Entrapment Protection Mighty Mules’s build in Dual Sense Technology™ entrapment protection, even when properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances. For this reason, devices such as sensing edges (or photoelectric sensors), which stop and reverse gate direction upon sensing an obstruction, are required for enhanced protection against entrapment. Entrapment Alarm The Mighty Mule 660 Automatic Gate Operator is designed to stop and reverse the gate when the gate comes in contact with an obstruction. Additionally, these operators are equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing. This alarm will sound for a period of 5 minutes, or until the operator receives an intended signal from a hard wired entry/exit source (e.g. push button control or keypad) and the gate returns to a fully open or fully closed position. Turning the power switch on the control box OFF and back ON will also deactivate the alarm. Wireless controls such as transmitters and wireless keypads will not deactivate the alarm. Mighty Mule FM660 Installation Instructions 6 Important Safety Information Installing Warning SIgns and Pedestrian Gates Warning signs alert people of automatic gate operation and are required when installing Mighty Mule Automatic Gate Operators. A minimum of two WARNING SIGNS must be installed in the area of the gate. Each sign is to be visible by persons located on the side of the gate on which the placard is installed. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. We recommend using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department at 800-543-4283) for controlled access. Bulldog Pedestrian Gate Lock (recommended, not included) Pedestrian Gate Warning Sign ® E-Z GATE OPENER 500 UL325 SERIES 1-800-543-GATE (4283) www.mightymule.com Vehicular Gate Warning Signs The gate operator is provided with 2 safety warning signs. The signs MUST be installed on the front and back of the gate where they will be visible in the area of the gate. Permanently secure each warning sign to the gate. Immediately replace a damaged or missing warning sign. 7 Mighty Mule FM660 Installation Instructions ! Important Safety Information Required Safety Precautions for Gates These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO for replacements. ® 660 1-800-543-GATE (4283) • www.mightymule.com ! WARNING MOVING GATE Can Cause Injury or Death 1. KEEP CLEAR! Gate may move at any time. 2. Do not allow children to operate gate or play in gate area. 3. This gate is for vehicles only. Pedestrians must use separate entrance. MM600 SERIES DC Swing Gate Operator P/N MM660 9901178 MMDDYY Conforms to UL STD 325 Certified to CSA STD C22.2 No.247 Maximum Gate: 850 lb. (385.5 kg); 18 ft. (5.5 m) Voltage: 12 Vdc; Frequency: 0 Hz; Power: 25 W Class I Vehicular Swing Gate Operator. Serial Number: MM660-0000000 GTO Access Systems, LLC - Tallahassee, Florida USA Product identification label (1) installed on side of control box. Mighty Mule FM660 Installation Instructions 8 Technical Specifications Mighty Mule 660 Gate Opener DRIVE • Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-20 ºC to +71 ºC). Use of heater bands on arm and control box will enhance performance in extreme cold temperatures. • Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 260 rpm. Generates 680 ft. lb. of torque at 12 V. • Maximum opening arc of 110º. Approximate opening time (90º): 20 seconds, depending on weight of gate. POWER • The system is powered by a 12 Volt lawn tractor or automotive battery (not included). • Battery charge is maintained by a 120 Vac, 18 Vac output transformer rectified to 14.5 Vdc (40 VA) through the GTO control board. Blade-style control board fuse is rated for 15 A. NOTE: The transformer should not be directly connected to any battery. Do not replace fuses with higher ampere rated fuses; doing so will void your warranty and may damage your control board. • OPTIONAL: Battery charge is maintained by GTO Solar Panel Charger: float voltage of 14.5 Vdc output from a 10-7/8” x 10-1/2”solar panel. Generates minimum of 5 W at 300 mA. A gated diode on the control board prevents battery discharge. NOTE: “NR” indicates this size and weight combination is not recommended for the Mighty Mule 660. CONTROL • The Mighty Mule microprocessor-based control board is set for single leaf, pull-to-open gate installations. DIP switches can be adjusted to accommodate an optional kit for push-to-open gates (see Accessory Catalog). • Control board has temperature compensated circuits. • A circuit on the control board regulates charging. “Sleep draw” is 25 mA; “active draw” is 2 to 5 A. • Auto-memorization of digital transmitter code. • GTO remote-mounted RF receiver tuned to 318 MHz. • Operator length with push-pull tube fully retracted is 40-1/4” mounting point to mounting point. Max stroke 22”. • Adjustable auto-close timer (3 to 120 s), and obstruction sensitivity. • Power terminal block accommodates a transformer or solar panels. NOTE: Do not use solar panel and transformer at the same time. • DIP switches simplify setup of gate operator. • Accessory terminal block fully compatible with push button controls, digital keypads, safety loops, etc. • Control board allows connection of safety edge sensors and photoelectric sensors. • Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing. OPERATIONAL CAPACITY • The Gate Capacity Chart shows approximate cycles, per day, you can expect from the Mighty Mule 660 Automatic Gate Operator when powered with a transformer. Actual cycles may vary slightly depending upon the type and condition of gate and installation. Mighty Mule 660 Gate Capacity /Cycle Chart Estimated number of daily cycles, based on use with a transformer and one(1) 12 Volt battery. Number of Cycles* Per Day Gate Weight NOTE: Ball bearing hinges should be used on all gates weighing over 250 lb. 850 lbs. 750 lbs. 650 lbs. 550 lbs. 450 lbs. 350 lbs. 250 lbs. 150 lbs. 100 lbs. 50 lbs. 135 145 155 165 175 185 195 205 215 225 5’ - 6’ 125 135 145 155 165 175 185 195 205 215 8’ NR 125 135 145 155 165 175 185 195 205 10’ Gate Length NR NR 125 135 145 155 165 175 185 195 12’ NR NR NR 125 135 145 155 165 175 185 14’ NR NR NR NR 125 135 145 155 165 175 16’ NR NR NR NR NR 125 135 145 155 165 18’ To determine the number of cycles the gate operator will perform using solar panels, please see the specifications listed on page 23 or call (800) 543-1236 for more information. * An operation cycle is one full opening and closing of the gate. These specifications are subject to change without notice. 9 Mighty Mule FM660 Installation Instructions Before You Begin Check Direction of Gate Swing (Requires Push-To-Open Bracket #FM148—NOT INCLUDED) Your Property Your Property Pull-to-Open Option Instructions begin on page 13 Push-to-Open Option Instructions begin on page 16 Check Existing Gate Size and Material • Gate size: Up to 18 feet or up to 850 lbs—See chart on page 9. • Type of gate material: Vinyl, aluminum, chain link, farm tube, wrought iron, wood (not recommended for solid surface gates). IMPORTANT: Check for Proper Gate Installation For the Mighty Mule® to work properly, gate must be plumb, level, set in concrete, swing freely and not touch the ground and have good working hinges. A E F B C A- Level B- Plumb C- Free Swinging D - Secured Posts in Concrete E - Centerline Mounting F - Good Working Hinges (ball bearing hinges are recommended on gates over 250 pounds) D Mighty Mule FM660 Installation Instructions 10 Before You Begin Column Installation Information IF THIS OPENER WILL BE USED WITH GATES THAT ARE MOUNTED ON MASONRY, BRICK, OR ROCK (etc.) COLUMNS, READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING A. The simplest solution is to install the opener in a push-to-open configuration (requires push-to-open bracket, see accessory catalog). The minimum clearance is easier to achieve and clearance is no longer a problem, since the opener will be pushing the gate away from the column instead of pulling it toward the column. It is recommended that you place a steel plate between the opener mounting brackets and masonry surface for additional strength. B. If a push-to-open installation is impossible due to traffic hazards, terrain, etc., another option is to re-hang the gate. You may hang it on a post, either in the center of the column or at the back corner, or move the gate to the back corner of the columns. C. The most difficult solution is to cut a notch in the column to accommodate the opener and power cable. This job is NOT for the inexperienced! Column Mount Example (A + B can not exceed 14 inches) Example: If A is 2" then B can not exceed 12" A Pivot Bracket B Gate Column Hinge Items Included C E G Transformer ati al Inst ra icl er t a te es at ny e en o ga tim tr nly an . t e e. ce Ped or . e st ri an s 2. 1. KE EP M ov ! Installation Video on Ove rv iew fo r th e.. . D Warning Sign in In g G ju a D ry te C pl o n LE 3. A ay ot O Ca R! Th in al r n G g lo a m is D C us ga ate w c te ea a t u te ar hil ma se is y ea dr e th us f . a o n mo se r v to ve e pa eh op a R N IN Operator Arm W A B J F A Receiver and Control Box Closed Position Stop Plate Gate Bracket H K I Post Pivot Bracket Transmitters (2) Post Brackets L M 8” Nylon Cable Tie (14) 3/8” Bushing (2) P Hairpin Clip (2) U 5/16” x 1-3/4” Bolt (1) 3/8” x 2-3/4” Bolt (2) V W 3/8” x 2” Bolt (1) 2” Mounting Screw (5) 11 Mighty Mule FM660 Installation Instructions 5/16” Washer (1) R Q 3/8” x 8” Bolt (4) T O S 3/8” Lock Washer (7) X 3/8” x 1-1/2” Clevis Pin (2) Y 3/8” Nut (7) 3/8” Washer (9) Z 5/16” Nut (1) Before You Begin Tools Needed 3/8” Bit Drill Center Punch Pen 5/16” Bit Pliers Hack Saw Hammer 1/2” wrench Flat Head Screwdriver x2 Level 9/16” wrench Philips Head Screwdriver Adjustable Wrench Clamp Wire Stripper Small Flat Head Tape Measure Items Not Included • 12 Volt lawn tractor or automotive battery and a weather proof case. • Low voltage wire will be needed to run from the transformer to the control box; length depends upon the distance between the transformer power supply and the control box. See Transformer Wiring Installation on page 20, and the accessory catalog. • Depending on the type of gate, a horizontal cross member or mounting plate may be needed to mount the front of the opener and gate bracket to the gate. See Gate Bracket Mounting Examples in “Quick Reference Guide” after Step 3 of “Mounting Opener to Gate” section. • Surge protection for transformer. • PVC conduit. • Some types of installations require u-bolts. • If your gate is more than 1000' away from an ac power source you will need to use at least one Mighty Mule® 5 watt solar panel to trickle charge the battery. See the accessory catalog (Do not use both transformer and solar). • If the gate is a push-to-open refer to page 16 in Installation Manual. • If you have thin walled tube or panel gates, see Recommended Reinforcement Examples in “Quick Reference Guide” after Step 3 of “Mounting Opener to Gate” section. • Weatherproof cover for outdoor outlet. • Additional washers or a metal plate may be needed for wooden post. • Strain relief nuts for accessory devices. • If post is more than 6”, bolts longer than 8” are needed. Mighty Mule FM660 Installation Instructions 12 Gate Opener Installation Your Property Mounting Pull-to-Open Opener to Gate If you are installing a push-to-open gate opener - skip to page 16. 1 2 X V B M Q I H X I S R M Y F Q Assemble post bracket parts. Attach opener to gate bracket and secure with required hardware. 3 Reinforcement and Gate Bracket Mounting Steel Pipe Cut in Half (not supplied) Gate Bracket Gate Bracket Thin Walled Tube Gate Wood or Metal Reinforcement (not supplied) FRONT VIEW Panel Gate Gate Bracket 1” x 6” Wood Reinforcement With Gate in OPEN position, using clamps, secure opener to gate post and center cross member of gate. SIDE VIEW Mounting Plate Created for Decorative Gate (required but not supplied) Remove excess bolt length with hacksaw or bolt cutters Recommended reinforcement and gate bracket mounting examples. 4 5 2" Min. - Pinch-Point Clearance 2 1 Top View Closed Position 2" Min. 2 1 Open Position Remove clevis pin from the gate bracket and support loose opener. 13 Mighty Mule FM660 Installation Instructions Swing gate to CLOSED position-check clearance/binding by inspecting alignment. TIP: Turning the pivot bracket over gives more hole alignment options for the post pivot bracket assembly. Gate Opener Installation Your Property Mounting Pull-to-Open Opener to Gate 7 6 2 U O 1 OPEN gate and reattach opener with clevis pin. Check for level. Clamp securely. 8 Mark middle of post bracket slots on fence post. Mark middle of gate bracket slots on gate cross support. 10 Z Secure post pivot bracket to post bracket when clearance is OK (Step 5) in both open and closed positions. 9 Remove clamps, post bracket, gate bracket, and opener. Then use a hammer and center punch to mark hole positions. 11 Y R S P Drill holes completely through gate post and gate cross support. Attach post bracket assembly to fence post. NOTE: Must be through bolted. Mighty Mule FM660 Installation Instructions 14 Gate Opener Installation Your Property Mounting Pull-to-Open Opener to Gate 12 13 R Y 2 1 S T 1 2 Attach gate bracket assembly to gate cross support. Attach and secure opener assembly to brackets. 15 14 Check for level. Adjust post bracket if necessary. Tighten all bolts and remove excess length on post and gate bracket bolts with hacksaw. Closed Position Stop Plate Installation 1 2 1 J 1 2 Fully open gate. Attach gate stop with one of the following: • U-bolts—tube and chain link gates (Not included) • Wood/lag screws—flat aluminum/wood supports (Not included). 15 Mighty Mule FM660 Installation Instructions Position gate stop with gate CLOSED to fence post. Tighten fasteners. Cut off excess bolt length. Gate Opener Installation Your Property Mounting Push-to-Open Opener to Gate If you are installed a pull-to-open gate opener - skip to page 19. 1 2 I V X B M PTO Bracket FM148 Q 11” X I S R Q M F Y Assemble post bracket parts. NOTE: A Push-to-Open Bracket FM148 is required for this type of installation (not included). Attach opener to gate bracket and secure with hardware required. 3 Reinforcement and Gate Bracket Mounting Steel Pipe Cut in Half (not supplied) Gate Bracket Gate Bracket Thin Walled Tube Gate Wood or Metal Reinforcement (not supplied) FRONT VIEW Panel Gate Gate Bracket 1” x 6” Wood Reinforcement With gate in CLOSED position, using clamps, secure opener to gate post and center cross member of gate. 1 Remove excess bolt length with hacksaw or bolt cutters Recommended reinforcement and gate bracket mounting examples. 5 4 SIDE VIEW Mounting Plate Created for Decorative Gate (required but not supplied) Top View 1 Open Position 2" minimum pinch-point clearance 2 Closed Position 2 Remove clevis pin from the gate bracket and support loose opener. Swing gate to OPEN position. Check clearance/binding by inspecting the alignment. Secure post pivot bracket to post bracket when clearance is OK in both open and closed positions. TIP: Turning the pivot bracket over gives more hole alignment options for the post pivot bracket assembly. Mighty Mule FM660 Installation Instructions 16 Push-to-Open Installation Your Property Mounting Push-to-Open Opener to Gate 6 7 2 U 1 O Z CLOSE gate and re-attach opener with clevis pin. Check for level. Clamp securely. 8 Secure post pivot bracket to post bracket when clearance is OK (Step 5) in both open and closed positions. 9 Mark middle of post bracket slots on fence post. Mark middle of gate bracket slots on gate cross support. Remove clamps, post, gate brackets, and opener. Then use a hammer and center punch to mark hole positions. 10 11 S Y R P Drill holes completely through gate post and gate cross support. 17 Mighty Mule FM660 Installation Instructions Attach post bracket assembly to fence post. NOTE: Must be through bolted. Push-to-Open Installation Your Property Mounting Push-to-Open Opener to Gate 13 12 R 1 Y 2 S 1 T 2 Attach gate bracket assembly to gate cross support. Attach and secure opener assembly to brackets. 14 15 Check for level. Adjust post bracket if necessary. Remove bolt excess length on post and gate bracket with hacksaw. Closed Position Stop Plate Installation 1 2 1 J 1 2 Fully open gate. Attach gate stop with one of the following: • U-bolts—tube and chain link gates (Not included) • Wood/lag screws—flat aluminum/wood supports (Not included). Do not tighten. Position gate stop with gate CLOSED to fence post. Tighten fasteners. Cut off excess bolt length. Mighty Mule FM660 Installation Instructions 18 Control Box Installation Control Box Installation 2 1 4’ x. a M A 3’ n. i M 3’ n. i M Locate control box mounting area. IMPORTANT: Be sure to mount box at least 3 feet from AC power and 3 feet off the ground. Remove control box cover. 4 3 4” W W OR Feed opener cable 4” into box through the strain relief. Tighten strain relief nut to secure cable. Mount control box to post or fence using screws. 15 6 STALL FORCE BATT+ BATT- OFF 120 MODE1 MODE2 MIN ON SOFT START OFF WARNING OFF OPEN PULL SLV OPEN DLY. 1 2 3 4 5 AUTO CLOSE TIME FUSE OFF OFF ON ON PUSH SIMULT. ON ON CHARGING PWR IN CONTROL INPUTS MASTER OPERATOR 7 Wrong BLK RED ORG BRN BLU WHT GRN Correct Insert 7 wires into corresponding color terminals. 19 Mighty Mule FM660 Installation Instructions Secure wires in terminals. Wrong CLOSE EDGE SHADOW EXIT COM CYCLE COM BLK RED ORG BRN BLU MASTER OPERATOR SAFETY EXIT CLOSE EDGE OPEN EDGE SHADOW COM CYCLE SAFETY BLK COM RED ORG BRN WHT CONTROL INPUTS MASTER OPERATOR 7 BLU 6 GRN 5 BLK AUX 4 RED GTO LOCK 3 ORG TRANSF. OR SOLAR PANEL GRN GTO 18VOLT 2 BLK 2ND OPERATOR 1 WHT AUX RLY BRN PWR BLU LOCK WHT POWER INPUT GRN CONTROL OUTPUTS Control Box Installation Receiver Installation 1 2 W W ’ 10 x Ma 12 LT VO Use the transmitter to check the range of the receiver before permanently mounting it. Consider the following when mounting the receiver: • Standard receiver cable length is 10 feet (receivers with a longer cable are available as special order items; call the Mighty Mule Sales Department). NEVER splice receiver cable! • Run the cable through PVC conduit to protect it from damage. • DO NOT run cable through metal conduit because the receiver signal range will be decreased. • DO NOT run cable through conduit containing AC wire. • DO NOT place receiver within 3 feet of AC power. • DO NOT coil excess cable or store it in the control box. • Do not mount upside down. • The receiver range can vary from 50 to 100 feet depending upon weather, topography, and external interference. FCC Regulation This device complies with FCC rules Part 15. Operation is subject to the following conditions: 1. This device may not cause harmful interference. 2. This device must accept an interference that may cause undesired operation. Transmitter distance may vary due to circumstances beyond our control. NOTE: The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment. Mighty Mule FM660 Installation Instructions 20 Control Box Installation Connecting the Battery 1 2 RED WIRE TO POSITIVE (+) TERMINAL 12 LT VO IVE SIT PO IVE SIT PO E IV AT G NE T GA T OL BLACK WIRE TO NEGATIVE (–) TERMINAL Turn control box OFF. Place the 12 Volt Lawn Tractor or Automotive battery and weatherproof battery box within 6 feet of the control box Attach the battery harness wires from the control box to the battery terminals using bolts, washers and nuts. Be sure to attach the RED wire to the POSITIVE terminal and the BLACK wire to the NEGATIVE terminal. If NE V 12 OFF IVE 12 LT VO 12 Tighten the bolts, washers, and nuts and place the cover on the weatherproof box. IMPORTANT: Do not connect the transformer or solar panel directly to the battery. This will cause the system to fail. using optional solar panel charger instead of transformer, go to page IMPORTANT: Do LT O V 23. not connect both solar panel and transformer. Transformer Wiring Installation WARNING Before digging contact local authorities to locate underground utilities such as electric and gas service. 8 Top View 9 Min 3 Ft Max 1,000 Ft GTO Transformer Mounts Here CAUTION: Please call your power company before you dig. Failure to do so could cause injury or even death. Locate power outlet and identify wire path to control box. NOTE: If OUTLET is OUTSIDE use weatherproof cover. 21 Mighty Mule FM660 Installation Instructions Dig trench and lay wire from AC power source to control box. Use only 16 gauge multi-stranded, low voltage, direct burial wire (RB509). NOTE: DO NOT use telephone wire or solid core wire. NEVER splice wires together. We recommend running wire in PVC conduit. Control Box Installation Transformer Wiring Installation 11 11 C 1 1 2 Use PVC conduit from ground up to control box. Strip 1/2” off 2 wires and twist ends. Attach wires to transformer screw terminals. 12 13 AUTO CLOSE TIME FUSE 15 BATT+ BATT- CHARGING PWR IN CONTROL OUTPUTS 2ND OPERATOR MASTER OPERATOR BLK COM BLK COM RED ORG BRN 7 BLU 6 GRN 5 BLK 4 RED 3 ORG GRN GTO 18VOLT TRANSFORMER OR SOLAR 4” 2 BRN 1 WHT AUX RLY BLU LOCK PWR WHT POWER INPUTS CONTROL OUTPUTS POWER INPUTS AUTO CLOSE TIME FUSE 15 Insert one wire into each 18VAC terminal. Colors do not matter. STALL FORCE STATUS BATT+ LEARN RMT BATT- OFF 120 MAX ON MODE1 MODE2 1 2 3 4 SOFT START OFF WARNING OFF OPEN PULL SLV OPEN DLY. MIN OFF OFF ON ON PUSH SIMULT. LEARN SLV LIMIT PWR IN CONTROL OUTPUTS RECEIVER Correct Secure with terminal screws. CONTROL INPUTS MASTER OPERATOR BLK RED GRN EXIT CLOSE EDGE OPEN EDGE SHADOW CYCLE COM Wrong SAFETY BLK BLK COM RED ORG BRN BLU GRN 7 BLK 6 RED 5 ORG 4 BRN 3 BLU GRN GTO 18VOLT TRANSFORMER OR SOLAR 2 GTO RCVR. SURGE PROTECTOR 2ND OPERATOR 1 WHT AUX RLY WHT LOCK PWR 15 LEARN MAST LIMIT ON ON CHARGING POWER INPUTS AUX RLY GTO 18VOLT TRANSFORMER OR SOLAR Feed 4” of low voltage wire through strain relief into box with battery wire harness and tighten strain relief to secure wires. 14 LOCK PWR Wrong Plug in transformer to power outlet. (Use of a surge protector is highly recommended. If outdoors use weatherproof box.) Mighty Mule FM660 Installation Instructions 22 Solar Panel Installation (Optional) The table and map illustrate the maximum number of gate cycles to expect per day in a particular area when using from 5 to 30 watts of solar charging power. (see accessory pages in back of this book). The figures shown are for winter (minimum sunlight) and do not account for the use of any accessory items. Accessories connected to your system will draw additional power from the battery. Winter Ratings Zone 1 12 v single gate ( 5 watts) solar charger 12 v single gate (10 watts) solar charger 12 v single gate (15 watts) solar charger 12 v single gate (20 watts) solar charger 12 v single gate (25 watts) solar charger 12 v single gate (30 watts) solar charger NOTE: A minimum of 5 watts of solar charging power is required for Mighty Mule 500 single gate systems, with a maximum of 30 watts. Consult Solar Panel Installation Instructions for further information. 1 2 4” Toward Equator The solar panel must be positioned facing the path of the sun and in an open area away from shade. It should receive at least 8 hours of direct sunlight for a full charge. 23 Mighty Mule FM660 Installation Instructions Feed cable 10” into box. 4 8 11 14 17 20 Zone 2 Zone 3 8 16 20 28 36 44 13 26 30 38 46 54 Solar Panel Installation 15 BATT+ BATT- 4 AUTO CLOSE TIME FUSE 15 STATUS LEARN RMT BATT- OFF 120 CHARGING LEARN SLV LIMIT CONTROL OUTPUTS RECEIVER 2ND OPERATOR GRN EXIT CLOSE EDGE OPEN EDGE SHADOW COM CYCLE SAFETY BLK BLK COM RED ORG 7 BRN 6 BLU 5 GRN 4 BLK 3 RED 2 ORG GTO 18VOLT TRANSFORMER OR SOLAR GRN COM BLK COM RED ORG BRN BLU GRN 1 BLK CONTROL INPUTS MASTER OPERATOR WHT AUX RLY BRN LOCK PWR BLU POWER INPUTS MASTER OPERATOR 7 BLK 6 RED ORG 5 BRN 4 BLU 3 WHT GRN 2 WHT 2ND OPERATOR 1 WHT AUX RLY LEARN MAST LIMIT ON ON PWR IN CONTROL OUTPUTS GTO 18VOLT TRANSFORMER OR SOLAR OFF OFF ON ON PUSH SIMULT. CHARGING PWR IN LOCK PWR MAX ON MODE1 MODE2 MIN 1 2 3 4 SOFT START OFF WARNING OFF OPEN PULL SLV OPEN DLY. POWER INPUT STALL FORCE BATT+ BLK AUTO CLOSE TIME FUSE RED 3 GTO RCVR. CONTROL OUTPUTS POWER INPUT LOCK PWR AUX RLY Correct Wrong Wrong GTO 18VOLT TRANSF. OR SOLAR PANEL Insert RED and BLACK wires into the POWER INPUT terminals. NOTE: Colors do not matter in this terminal. Secure with terminal screws. Multiple Panel Installations NOTE: All connections should be weatherproofed using weatherproof splice kits available at hardware and electrical supply stores. Solar Panels connect in PARALLEL RED BLACK RED BLACK attach wires to POWER INPUT terminals marked “GTO 18VOLT TRANSF. OR SOLAR PANEL” on the control board. (wire color does not matter on this terminal connection) Mighty Mule FM660 Installation Instructions 24 Control Box Settings DIP Switches IMPORTANT: Before making any changes to dip switches turn control box off! DIP#1 ON**___Soft start enabled (factory preset). OFF __Soft start disabled. DIP#2 ON**___Buzzer warning enabled (factory preset). OFF __ Buzzer warning disabled. DIP#3 ON*___Push-to-open. OFF*__Pull-to-open (factory preset). 1 2 3 4 ON 1 2 3 4 DIP#4 Not applicable for single gate operator. *factory presets shown DIP Switch #1 - Soft Start/Stop The soft start/stop feature slowly starts the gate as it begins to open or close and slows the gate as it comes to the opened or closed position. This saves wear and tear on the gate and gate opener system. DIP Switch #2 - Warning Buzzer The warning buzzer alerts you when the gate opener is beginning to either open or close the gate. It sounds for the first 2 seconds in each direction. It also sounds a warning when the gate obstructs two times in one cycle. Switching this to OFF only disables the open and close warning not the obstruction warning. DIP Switch #3 - Push/Pull-to-Open If your gate opens into the property the DIP Switch is set to the OFF position (factory setting). If your gate opens out from the property the DIP Switch must be set to the ON position. NOTE: if you have a Push-toOpen gate application you will need a Push-to-Open bracket (see Push-to-Open Instructions on page 16). 25 Mighty Mule FM660 Installation Instructions DIP Switch #4 - Not applicable for single gate openers. Control Box Settings Setting Pull-to-Open (Closed) Gate Limit (for push-to-open go to pg. 27) 2 2 1 3 1 ON With gate in OPEN position, turn control box power ON. 3 Press button on transmitter; gate should start closing. Press button on transmitter again when gate is in desired CLOSED position. NOTE: If your gate stops and reverses before it fully closes, you may need to increase the stall force. (See page 28) 4 OFF 120 OFF OFF MIN MAX ON MODE1 MODE2 OFF OFF PULL DLY. 1 2 3 4 SOFT START WARNING OPEN SLV OPEN ON ON PUSH SIMULT. ON ON 2 S3 LEARN MAST LIMIT S2 LEARN 2ND LIMIT 1 S4 Press and hold the “ LEARN MAST LIMIT” button for 5 seconds, or until the alarm sounds. Press button on transmitter to fully open gate. Closed limit is set upon reaching fully open position. Test and, if needed, reset and start over. Resetting Closed Gate Limit 6 5 OFF MODE1 MODE2 120 OFF OFF PULL DLY. OFF OFF MIN MAX ON SOFT START WARNING OPEN SLV OPEN 1 2 3 4 2 ON ON PUSH SIMULT. ON ON S3 LEARN MAST LIMIT S2 LEARN 2ND LIMIT 1 Press button on opener remote to open gate. S4 Press and hold the “LEARN MAST LIMIT” button for 10 seconds, or until the alarm sounds to clear. Go back to the setting closed limit steps on the top of this page. Mighty Mule FM660 Installation Instructions 26 Control Box Settings Setting Push-to-Open (Open) Gate Limit (for pull-to-open go to pg. 26) 2 1 3 2 1 ON With gate in CLOSED position, turn control box power switch to ON. 3 Press button on transmitter; gate should start opening. Press button on transmitter again when gate is in desired OPEN position. NOTE: If your gate stops and reverses before it fully opens, you may need to increase the stall force. (See page 28) 4 2 OFF OFF OFF MIN MAX ON MODE1 MODE2 120 OFF OFF PULL DLY. 1 2 3 4 SOFT START WARNING OPEN SLV OPEN ON ON PUSH SIMULT. S3 LEARN MAST LIMIT ON ON S2 LEARN 2ND LIMIT 1 S4 Press and hold the “LEARN MAST LIMIT” button for 5 seconds, or until the alarm sounds. Press button on transmitter to fully close gate. Open limit is set upon reaching the fully closed position. Test and, if needed reset and start over. Resetting Open Gate Limit 5 6 3 2 OFF OFF OFF MIN MAX ON MODE1 MODE2 120 OFF OFF PULL DLY. 1 2 3 4 SOFT START WARNING OPEN SLV OPEN ON ON PUSH SIMULT. ON ON S3 LEARN MAST LIMIT S2 LEARN 2ND LIMIT 1 Press button on opener remote to close gate. 27 Mighty Mule FM660 Installation Instructions S4 Hold the “LEARN MAST LIMIT” button for 10 seconds, or until the alarm sounds to clear. Go back to setting open gate limit step 1 at the top of this page. Control Box Settings Setting Obstruction Stall Force & Auto Close Time 1 AUTO CLOSE TIME 2 STALL FORCE AUTO CLOSE TIME STALL FORCE BATT+ STATUS LEARN RMT OFF ON ON PUSH SIMULT. SOFT START WARNING OPEN SLV OPEN LEARN MAST LIMIT MODE1 MODE2 ON ON Turn the “STALL FORCE” arrow in the center of the potentiometer with small flat head screwdriver. Adjust the sensitivity from the MINIMUM position up to the point where the gate operates without obstructing from its own weight or the wind conditions in your area. 120 OFF OFF PULL DLY. MIN 1 2 3 4 OFF OFF OFF MAX ON MODE1 MODE2 OFF OFF PULL DLY. MIN 1 2 3 4 SOFT START WARNING OPEN SLV OPEN 120 OFF OFF Turn the “AUTO CLOSE TIME” arrow in the center of the potentiometer with small flat head screwdriver to determine how long the gate will remain open before it automatically closes. The limits are OFF and 3 - 120 seconds. The factory setting is OFF. CAUTION For safety reasons the Dual Sense obstruction setting or Stall Force on the Mighty Mule® control board comes from the factory set at MIN (minimum). This setting may need adjustment to overcome the weight and size of the gates. ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR SERVICING YOUR AUTOMATIC GATE OPENER Setting Personal Transmitter Code All GTO transmitters are set to a standard code at the factory and are ready to operate your gate opener. For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal code. Follow the directions below: 1 2 1 Remove back cover of the opener remote. 2 3 4 5 6 7 8 9 Flip opener remote over. Use small screwdriver to move switches to random positions. If you have more than one transmitter, now is a good time to set them all with the same code. Mighty Mule FM660 Installation Instructions 28 Control Box Settings Setting Personal Transmitter Code 3 4 AUTO CLOSE TIME STALL FORCE STATUS LEARN RMT 120 5 6 A STALL FORCE STATUS LEARN RMT OFF MAX ON MODE1 MODE2 OFF OFF PULL DLY. MIN 1 2 3 4 1 SOFT START WARNING OPEN SLV OPEN 120 OFF OFF ON ON PUSH SIMULT. ON ON S3 2 LEARN MAST LIMIT S2 Release the remote button, then release the “LEARN RMT” button. The new code is now programmed. Replace control box cover. FCC Regulation This device complies with FCC rules Part 15. Operation is subject to the following conditions: 1. This device may not cause harmful interference. 2. This device must accept an interference that may cause undesired operation. Transmitter distance may vary due to circumstances beyond our control. NOTE: The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment. 29 Mighty Mule FM660 Installation Instructions ON ON PUSH SIMULT. ON ON S3 LEARN MAST LIMIT S2 Go to control box. Press and hold the remote and “LEARN RMT” buttons simultaneously for 5 seconds or until the alarm sounds. Replace and secure back cover of the opener remote. AUTO CLOSE TIME OFF OFF MAX ON MODE1 MODE2 OFF OFF PULL DLY. 1 2 3 4 SOFT START WARNING OPEN SLV OPEN MIN Connecting Additional Devices Before You Begin Although Mighty Mule strongly recommends the use of additional safety devices, we do not endorse any specific brand names. Only use products that are certified and listed to be in compliance with any applicable UL safety standards (Underwriters Laboratories) and national and regional safety codes. Call Mighty Mule Sales at 1-800-543-4283 for information on compatible products for your specific application The Mighty Mule 660 will ONLY accept accessory devices with normally open dry contact output. RECEIVER CONTROL INPUTS 6 7 RED BLK ALM CLOSE EDGE OPEN EDGE SHADOW 5 GRN 4 3 SAFETY CYCLE 2 COM COM BLK RED ORG BRN BLU WHT GRN 1 EXIT MASTER OPERATOR GTO RCVR. 6 7 3 4 5 According to Application 1 ON DIP NO COM NC V+ V– LOOP LOOP 1 2 3 4 5 6 7 8 9 10 1 According to Application Edge Sensor GTO Loop Detector LOOP 3 1 1 GTO Photo Beams 2 Mighty Mule Push Button Control 1 4 Mighty Mule Vehicle Sensor 1 4 GHI 7 PRS 2 ABC 5 JKL 8 TUV 0 Refer to Vehicle Sensor manual for additional connections. 3 DEF 6 MNO 9 WXY 1 2 Mighty Mule Keypad NOTE: Connections are for typical applications. There may be additional connection options for applications that are not illustrated here. Mighty Mule FM660 Installation Instructions 30 6 7 Connecting Additional DevicesRED BLK Input Connections BRN ORG 1COM: Circuit common (reference for all logic input) • Two (2) terminals to provide extra common connection point. RED BLK 1 COM • Activation of this input while the gate is opening has no effect (gate EXIT 4 will continue to open). • Activation of this input while gate is idle will prevent gate from closing. SHADOW 6 7 CLOSE EDGE OPEN EDGE 6 CLOSE EDGE: (Typically for use with safety edge device) • Activation of this input while the gate is closing will cause the gate to stop and reverse direction for approximately 2 seconds. • Activation of this input while the gate is opening has no effect (gate will continue to open). • Activation of this input while gate is idle will prevent gate from closing. 7 OPEN EDGE: (Typically for use with safety edge device) • Activation of this input while the gate is opening will cause the gate to stop and reverse direction for approximately 2 seconds. • Activation of this input while the gate is closing has no effect (gate will continue to close). • Activation of this input while gate is idle will prevent gate from opening. 31 Mighty Mule FM660 Installation Instructions BLK RED ALM 5SHADOW: (Typically for use with loop detector device) • This input is only monitored when the gate is at the fully open position. At any other position, activation of this input has no effect on gate operation. • Activation of this input while gate at the fully open position will prevent gate from closing. GRN RECEIVER GTO RCVR. 4EXIT: (Typically for use with exit loop or wand) • Activation of this input will open the gate if it’s not already at the open position • Activation of this input while at open limit will restart the auto close time (if enabled). 5 CONTROL INPUTS COM 3SAFETY: (Typically for use with photo beam device, loop detector 2 CYCLE or other non-contact sensors) • Activation of this input while the gate is closing will cause the gate to SAFETY 3 stop and return to the opened position. MASTER CABLE GRN NOTE: • All control inputs are dry-contact, normally open, inputs. DO NOT apply external voltage sources to these inputs. WHT • All inputs are connected with respect to COMMON terminal. • The status light will blink once when its corresponding input is activated. BLU 2CYCLE: (Typically for use with doorbell button or hardwired key pad) • Each activation at this input will cycle the operation as follows: ….→ OPEN → STOP → CLOSE → STOP → OPEN → … CABLE 5 ORG Connecting Additional Devices Connecting GTO Automatic Lock CONTROL OUTPUTS G TO LO C POWER INPUTS K LOCK PWR AUX RLY GTO 18VOLT TRANSFORMER OR SOLAR Wire from Automatic GTO Lock GTO Automatic Gate Lock: LOCK PWR terminals are use exclusively with the GTO Automatic Gate Lock (FM143). Connecting other devices to these terminals may cause incorrect operation and void your warranty. You do not use the lock board with this control board. GTO Lock Connection: Connect the red and black leads from the lock to the GTO LOCK terminal on the control board. Connecting Other Auxiliary Devices (Mag Locks, Sirens, Lights. . .} • AUX RLY terminals are normally open, dry-contact (no voltage) relay ouput. • AUX RLY terminals are ON (shorted) whenever the gate is moving and OFF (opened) otherwise. • AUX RLY terminals have a maximum rating of 24Vdc, 1 Amp. Maintenance & Troubleshooting Maintenance Tips • On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more frequently if the gates are near a coastal area. • Keeping a few mothballs in the control box will discourage insects from entering it and damaging the control board. •C lean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month. Mighty Mule FM660 Installation Instructions 32 Troubleshooting Guide If your gate opener does not function properly after it is installed, use this guide before calling the GTO Service Department. Additional information can be found online 24 hours 7 days a week at the GTO Tech Wizard (support.gtoinc.com/Support/TroubleShooter.aspx) Audible Feedback Symptom Diagnosis Check: 1 short beep upon activation Blown Fuse Low or Bad Battery Loose Battery Connection • Fuses - control board and battery harness cable • Battery Under Load • Battery Harness Connections 1 short beep upon power up Circuit Board Powered Up & Ready • Normal Operation Continuous Uninterrupted Alarm Circuit Board Senses an Obstruction • • • • • Path of Gate Gate for Level and Plumb Stall Force Adjustment Disconnect Safety Devices Rev Counter 1 beep with 10 seconds off Low Battery Condition • • • Fuses - control board and battery harness cable Battery Harness Connections Battery Under Load 1 beep then 2 beeps with 2 seconds off Master Motor Terminals Shorted • Connections to Master Inputs • Master Arm Power Cable •Motor • Circuit Board 1 beep with 2 seconds off Master Arm Limit Switch Error • Connections to Master Inputs • Master Arm Power Cable • Master Input ORG & GRN, BRN & GRN voltage with wires disconnected. 11VDC across each terminal. 3 beeps with 2 seconds off Master Arm Rev Counter Error • Connections to Master Inputs • Master Arm Power Cable • Rev Counter 33 Mighty Mule FM660 Installation Instructions Visual Feedback Symptom Diagnosis Check: Status (clear) 1 blink Cycle Terminal Shorted Disconnect the push button, keypad, intercom keypad, or any other accessory wired to this terminal. Try the remote. If the remote works, then the problem is the accessory. Status (clear) 2 blinks Safety Terminal Shorted Disconnect the loop detector, photo beam, or any other accessory wired to this terminal. Try the remote. If the remote works, the problem is the accessory. Status (clear) 3 blinks Exit Terminal Shorted Disconnect exit wand, loop detector, photo beam, Knox box, or any other accessory wired to this terminal. Try remote. If the remote works, the problem is the accessory. Status (clear) 4 blinks Shadow Terminal Shorted Disconnect the loop detector, photo beam, or any other accessory wired to this terminal. Try remote. If the remote works, the problem is the accessory. Status (clear) 5 blinks Close Edge Terminal Shorted Disconnect the edge sensor, photo beam, or any other accessory wired to this terminal. Try the remote. If the remote works, the problem is the accessory. Status (clear) 6 blink Open Edge Terminal Shorted Disconnect edge sensor, photo beam, or any other accessory wired to this terminal. Try the remote. If the remote works, the problem is the accessory. RF (yellow) Flickers Receiving 318 MHz RF Normal operation when remote or wireless keypad is used. RF (yellow) OFF No 318 MHz RF Received • • • • Power (green) ON AC or Solar Power Present Normal Operation Power (green) OFF No AC or Solar Power Transformer: • Breaker or GFI • Power at AC outlet. • Output of Transformer. • Voltage on wire at 18 VAC Input Battery in Remote Program Remote Antenna Receiver Connections Antenna Receiver Solar: • Solar Panel Wires Reversed •Weather • Solar Panel Placement • Output of Solar Panel • Voltage on wire at Solar Input Charge (red) ON Fast Charging Mode Battery Voltage should be increasing but must be less than 15 VDC when connected to the circuit board Charge (red) Fast Blinking Soak Charging Mode Battery Voltage should be ~14.1 VDC when connected to the circuit board Charge (red) Slow Blinking Float Charge Battery Voltage should be ~13.8 VDC when connected to the circuit board Charge (red) OFF Battery Not Being Charged • • • • AC power Transformer Solar Panel Charging Circuit Mighty Mule FM660 Installation Instructions 34 Repair Service If your Mighty Mule Gate Opener is not operating properly, please follow the steps below: ® 1. First use the procedures found in the Maintenance & Troubleshooting Guide (see page 33). 2. For 24 hour 7 days a week trouble shooting and support online go to our TECH WIZARD site at... support.gtoinc.com/Support/TroubleShooter.aspx 3. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144. Refer to the serial number (located on the right hand side of the control box) and date of purchase when calling for assistance. 4. If repair or replacement of your gate opener is necessary, the Service Department will assign a Return Goods Authorization (RGA) number to you to track return of equipment. 5. Include a copy of your receipt and securely pack the component(s) authorized for return to the factory. Write the RGA number issued to you on the outside of the package in LARGE BOLD PRINT. Ship the package(s) freight prepaid to: GTO Access Systems, LLC • 3121 Hartsfield Road • Tallahassee, Florida • USA 32303. NOTE: Products returned to GTO without a Return Goods Authorization (RGA) number in LARGE BOLD PRINT on the outside of the package WILL NOT be accepted. Items returned to GTO freight collect WILL NOT be accepted. Items returned without proof of purchase will not be repaired under warranty. For 24 hour 7 days a week trouble shooting and support online go to our TECH WIZARD site at... support.gtoinc.com/Support/TroubleShooter.aspx For out of warranty service and repair call the Mighty Mule National Repair Center at... 1-800-543-1236 The GTO Access Systems, LLC Technical Service Department is open Monday – Friday 8:00 A.M. – 7:00 P.M. (Eastern Time) Telephone (800) 543-1236 Telephone (850) 575-4144 Fax (850) 575-8950 • Web site: www.mightymule.com 35 Mighty Mule FM660 Installation Instructions Conversion Chart Converting Metric Units to English Equivalents When You Know Multiply By To Find Symbol centimeters meters kilograms 0.3937 3.2808 2.2046 inches feet pounds in. (or ") ft. (or ') lb. (or #) Converting English Units to Metric Equivalents When You Know Multiply By To Find inches feet pounds 2.5400 centimeterscm 0.3048meters m 0.4535 kilogramskg Converting Temperature deg. Celsius deg. Fahrenheit (ºC x 1.8) + 32 deg. Fahrenheit (ºF-32) ÷ 1.8 deg. Celsius Symbol ºF ºC For Your Records Please record the product serial number (located on the right hand side of the control box), and the date and place of purchase in the spaces provided below. Refer to this information when calling GTO for service or assistance with your automatic gate opener. Serial Number ____________________ Date of Purchase ____________________ Place of Purchase ____________________ Remember to keep all receipts for proof of purchase. Mighty Mule FM660 Installation Instructions 36 ACCESSORIES Accessories are Available From Your Retail Store Solar Panel (FM121) The Solar Panel is a 5 watt solar powered battery charger for use with the Mighty Mule 660 gate operator systems. Particularly suited for remote installations, each Solar Panel comes with tubular steel support, mounting clips, wire connectors, and 8 ft. of low voltage wire (see Low Voltage Wire for additional wire). The Mighty Mule® control board has clearly labeled terminal connections for easy installation of the Solar Panel. Installation in some regions of the world will require multiple solar panels for adequate charging power. Dual gates require a minimum of 10 watts of solar charging power. (10 watt solar panels are available) Push Button Control (FM132) Unlit doorbell button for remote entry or exit control. Wires directly to the control board and uses 16 gauge multi-stranded, dual conductor low voltage wire (sold separately). Pin Lock (FM133) The Pin Lock substitutes for the clevis pin at the front end of the Mighty Mule® gate openers. Helps prevent theft of the operator from the gate, while allowing quick release of the operator. Key Chain Two Button Transmitter (FM134) The Key Chain Mini Transmitter is a miniature version of the Mighty Mule® entry transmitter and has the same adjustable code settings. (battery is included) Single Button Transmitter (FM135) The Mighty Mule® entry transmitter, with adjustable code settings, is standard equipment with all Mighty Mule® systems. (battery is included) 1 4 GHI 7 PRS 2 3 ABC 5 JKL Digital Keypad (FM137) The specially designed digital keypad can be easily installed as a wireless or wired keypad. It can be programmed to use up to 25 different personal identification number (PIN) codes. Each code is face programmable with additional security features built in. Wired installations require 16 gauge, low voltage, multi-stranded, dual conductor, direct burial wire (sold separately). Requires 3 AA batteries (not included). DEF 6 MNO 8 9 TUV WXY 0 Mounting Post (FM100) - In Ground This black powder coated pedestal is designed to provide convenient access to your keypad, wireless intercom, or other access control device from your vehicle. With its break down design it is easy to install and works well in most standard applications. Surface Mount Flanges (F102) and Extensions (F103) for added height are available. Mighty Mule® Vehicle Sensor (FM138) The Gate Opening Sensor is designed for residential and agricultural applications and is compatible with most Mighty Mule® automatic gate opener models (see Sensor Box for model compatibility). The Sensor is an electromagnetic sensor, which offers 'hands free' operation of the Mighty Mule® Gate Operator with a 12 ft. radius of detection of vehicles in motion. ATIC® CKK TOM LOLOC AUTE ITY GASEC UR IC ON CTR ELE Automatic Gate Lock Pull-to-Open (FM143) A MUST for added security. Solenoid driven, with a steel housing. Unlocks and locks automatically as gates open and close. Used with Mighty Mule® DC swing gate operating systems for maximum stability and security. Comes with a keyed manual release. 37 Mighty Mule FM660 Installation Instructions Accessories are Available From Your Retail Store (con't) DV 9V Per Grant mis sio n AC CE SS 1-8 CO 00 NT -54 RO 3-4L SY 28 ST 3 EM S Ans wer Key Ba pad tt Low POW ER Wireless Entry Intercom / Keypad (FM136) Allows owner to screen guest at the gate before allowing access to the property. Keypad also allows owner to give up to 25 programmable entry codes to family, friends or approved delivery personnel. Codes can be permanent of temporary. Up to 500 feet reception. Additional base stations available (F3101MBC). Low Voltage Wire (RB509) The 16 gauge, multi-stranded, dual conductor Low Voltage Wire is for connecting the AC powered transformer, or the Solar Panel to the control board. Also used for the connection of accessories, such as locks, keypads, push buttons and other wired control devices. This specially designed wire is UV treated, PVC coated and ready for direct burial. Available in 1000' rolls or special lengths. Push to Open Bracket (FM148) Required when Mighty Mule 660 gate operator(s) must push the gate open, such as on a sloping driveway or where space prevents gate(s) from opening inward (pulled open). Column Mount Lock Receiver (433IH) For mounting the Automatic Gate Lock on brick columns, walls, or for other applications with limited space between gate and post. Replacement Transformer (RB570) Standard 18 volt, 2200 mA, AC transformer for maintaining the battery included with the Mighty Mule® gate operator. This is the only transformer approved for use with UL325 Mighty Mule® gate operator systems. Garage Door Receiver (RB709U) The Garage Door Receiver allows you to use the same Mighty Mule® entry transmitter to operate your gate operator and your garage door operator. Compatible with most garage door operators. If you have a question about any special order item, just call 1-800-543-GATE! The contents of all material available on this installation manual are copyrighted by GTO Access Systems, LLC (“GTO”), unless otherwise indicated. All rights are reserved by GTO, and content may not be reproduced, downloaded, disseminated, published, or transferred in any form or by any means, except with the prior, written permission of GTO. Any reprinting of GTO publications is by permission only. Copyright infringement is a violation of federal law. Mighty Mule, E-Z Gate, GTO, Linear PRO Access, are registered trademarks of GTO Access Systems, LLC, America’s DIY Automatic Gate Openers is a trademark of GTO Access Systems, LLC and are the exclusive property of GTO Access Systems, LLC (“GTO”). All rights are reserved by GTO, and these marks may not be used, in any for without the prior, written permission of GTO. Mighty Mule FM660 Installation Instructions 38 Gate Operator Installation Checklist 1. The gate has been checked to make sure it is level and moves freely in both directions. 2. Potential pinch areas have been guarded so as to be inaccessible OR have sensing edges and/or photo beam obstruction detection devices installed. 3. The installer has installed one or more contact or non-contact obstruction sensing devices, in compliance with UL325 requirements for this installation. 4. If pedestrian traffic is expected, a separate pedestrian gate has been installed, a minimum of seven feet from the gate. All pedestrian traffic must use the pedestrian gate. 5. Warning signs have been installed on each side of the gate in highly visible locations. These signs must remain at all times. 6. There are no controls installed on the gate operator, or within ten feet of the gate. 7. The Dual Sense Technology™ feature has been properly adjusted and tested to make sure that the gate stops and reverses a short distance with minimal resistance applied (40 lbs. on a swing gate at the end of the gate, 75 lbs. on a slide gate) 8. Reviewed and understand all of the operational functions, obstruction sensing devices, warning beeper and reset, etc. 9. Review and understand the proper use of the operator’s manual disconnect feature. The manual disconnect must never be used while the gate is in motion. The power switch must be turned off before using the manual disconnect and disengaging the operator. 10. Reviewed all safety instructions, and keep the safety instructions and owner’s information sheets for reference. 11. Review and understand the maintenance schedule for both the gate and the gate operator. For sales call toll free: 1-800-543-GATE (4283) The GTO Access Systems Sales Department is open Monday – Friday 8:00 A.M. – 5:00 P.M. (Eastern Time) For technical service Call toll free: 1-800-543-1236 The GTO Access Systems Technical Service Department is open Monday – Friday 8:00 A.M. – 7:00 P.M. (Eastern Time) 3121 Hartsfield Road • Tallahassee, Florida, USA 32303 Telephone GTO Sales: 1-800-543-4283 • Fax (850) 575-8912 or GTO Technical Service: 1-800-543-1236 • Fax (850)575-8950 www.mightymule.com
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